WO2014162619A1 - Heat-ray-shielding film, heat-ray-shielding transparent substrate, vehicle, and building - Google Patents
Heat-ray-shielding film, heat-ray-shielding transparent substrate, vehicle, and building Download PDFInfo
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- WO2014162619A1 WO2014162619A1 PCT/JP2013/071907 JP2013071907W WO2014162619A1 WO 2014162619 A1 WO2014162619 A1 WO 2014162619A1 JP 2013071907 W JP2013071907 W JP 2013071907W WO 2014162619 A1 WO2014162619 A1 WO 2014162619A1
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- Prior art keywords
- heat ray
- ray shielding
- compound
- shielding film
- tungsten oxide
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
- C03C17/008—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character comprising a mixture of materials covered by two or more of the groups C03C17/02, C03C17/06, C03C17/22 and C03C17/28
- C03C17/009—Mixtures of organic and inorganic materials, e.g. ormosils and ormocers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10614—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising particles for purposes other than dyeing
- B32B17/10633—Infrared radiation absorbing or reflecting agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10678—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising UV absorbers or stabilizers, e.g. antioxidants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10688—Adjustment of the adherence to the glass layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/44—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
- C03C2217/445—Organic continuous phases
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
- C03C2217/47—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material
- C03C2217/475—Inorganic materials
Definitions
- the present invention relates to a heat ray shielding film having good visible light transmittance and an excellent heat ray shielding function, a heat ray shielding laminated transparent base material, an automobile on which the heat ray shielding laminated transparent base material is mounted as a window material, and the heat ray.
- the present invention relates to a building in which a shielding laminated transparent base material is used as a window material.
- Patent Document 1 discloses a laminated glass in which a soft resin layer containing a heat ray shielding metal oxide made of tin oxide or indium oxide having a fine particle diameter of 0.1 ⁇ m or less is sandwiched between two opposing plate glasses. Is disclosed.
- Patent Document 2 discloses that Sn, Ti, Si, Zn, Zr, Fe, Al, Cr, Co, Ce, In, Ni, Ag, Cu, Pt, Mn, at least between two opposing glass plates.
- Metals such as Ta, W, V, and Mo, oxides of the metals, nitrides of the metals, sulfides of the metals, Sb and F dopants to the metals, and intermediate layers in which these composites are dispersed
- a laminated glass sandwiching a glass is disclosed.
- each of the conventional laminated glasses disclosed in Patent Documents 1 to 4 has a problem that the heat ray shielding function is not sufficient when high visible light transmittance is required.
- Patent Document 5 discloses that a metal oxide semiconductor, a near infrared absorber, and an ultraviolet absorber are mixed with a transparent synthetic resin and molded on a film. An ultraviolet and infrared shield is disclosed.
- the optical properties of laminated glass for heat ray shielding in which hexaboride fine particles alone, or hexaboride fine particles and ITO fine particles and / or ATO fine particles are applied has a transmittance in the visible light region. In addition, it exhibits strong absorption in the near infrared region and has minimum transmittance.
- the heat-shielding laminated glass is improved until the solar radiation transmittance when the visible light transmittance is 70% or more is in the 50% range. It was done.
- Patent Document 7 As a heat ray shielding laminated glass in which a polyvinyl acetal resin is replaced with an ultraviolet curable resin and a heat ray shielding film in which a composite tungsten compound is contained in the ultraviolet curable resin is used as an intermediate layer. is doing.
- the heat-shielding laminated glass has a solar radiation transmittance when the visible light transmittance is 70% or more as compared with the conventional laminated glass described in Patent Documents 1 to 4 and Patent Document 6. It was improved until the rate was around 35%.
- the present inventors first conducted intensive research on a method for improving the heat ray shielding characteristics while maintaining high visible light transmittance.
- the present inventors paid attention to the wavelength distribution of the weight coefficient used in the visible light transmittance calculation described in JIS R 3106. Specifically, the wavelength distribution of the weight coefficient used for calculating the visible light transmittance and the solar radiation energy in the short wavelength region were studied in detail. And the knowledge that it was possible to reduce only the solar radiation transmittance
- ultraviolet light with a wavelength of 300 nm to 380 nm is used in spite of the common sense of using a conventional ultraviolet shielding agent that cuts the visible light region as much as possible.
- a selective wavelength absorbing material having no absorption in the vicinity of wavelength 550 nm which is a region that greatly contributes to the calculation of visible light transmittance, coexists with the composite tungsten oxide fine particles. I came up with a composition.
- the present inventors next applied the tint value calculated based on JIS Z 8701 from the spectral transmittance measurement of the laminated transparent base material, and the yellowness of the plastic calculated based on JIS K 7373 from the tint value (this Various investigations were made using “YI” in the invention as an index.
- the present invention has been completed by conceiving a configuration in which a selective wavelength absorbing material having a large absorption in the vicinity of a wavelength of 420 nm coexists with the composite tungsten oxide fine particles.
- the first invention for solving the above-described problem is Formula M y WO Z (where, M is, Cs, Rb, K, Tl , In, Ba, Li, Ca, Sr, 1 or more elements selected Fe, Sn, Al, from Cu, 0.1 ⁇ y ⁇ 0.5, 2.2 ⁇ z ⁇ 3.0) and a composite tungsten oxide fine particle having a hexagonal crystal structure, a selective wavelength absorbing material, a polyvinyl acetal resin, a plasticizer, A heat ray shielding film containing The selective wavelength absorbing material in the first period has a transmittance of light having a wavelength of 550 nm of 90% or more, and a transmittance of light having a wavelength of 420 nm when the transmittance of light having a wavelength of 460 nm is 90% or more.
- the second invention is The composite tungsten oxide fine particle is at least one selected from Cs 0.33 WO 3 and Rb 0.33 WO 3.
- the heat ray shielding film according to the first invention, The third invention is 2.
- the heat ray shielding film according to the first or second invention, wherein the composite tungsten oxide fine particles are fine particles having a dispersed particle diameter of 40 nm or less.
- the fourth invention is:
- the selective wavelength absorbing material is at least one selected from a benzotriazole compound, a benzophenone compound, a hydroxyphenyltriazine compound, an indole compound, an azomethine compound, a benzotriazolyl compound, and a benzoyl compound. It is a heat ray shielding film in any one of 3rd invention.
- the fifth invention is: 4. The heat ray shielding film according to any one of the first to third inventions, wherein the selective wavelength absorbing material is an indole compound.
- the sixth invention is:
- the selective wavelength absorbing material is an indole compound represented by (Chemical Formula 1), wherein R is an alkyl group having 1 to 10 carbon atoms or an aralkyl group having 7 to 10 carbon atoms.
- the seventh invention 4.
- the heat ray shielding according to any one of the first to third inventions, wherein the selective wavelength absorbing material is a compound in which R in the formula is a methyl group among the indole compounds represented by (Chemical Formula 1) It is a membrane.
- the eighth invention The heat ray shielding film according to any one of the first to seventh inventions, wherein the heat ray shielding film further contains an ultraviolet absorber.
- a heat ray shielding film according to any one of the first to tenth inventions wherein The twelfth invention is The heat ray shielding film according to any one of the first to eleventh aspects, wherein the heat ray shielding film further contains an infrared absorbing organic compound.
- the thirteenth invention is The infrared absorbing organic compound is a phthalocyanine compound, naphthalocyanine compound, imonium compound, diimonium compound, polymethine compound, diphenylmethane compound, triphenylmethane compound, quinone compound, azo compound, pentadiene compound, azomethine compound, squarylium compound, organometallic complex
- the fourteenth invention is The infrared ray absorbing organic compound is at least one selected from a phthalocyanine compound and a diimonium compound.
- the heat ray shielding film according to the twelfth aspect of the invention The fifteenth invention
- the sixteenth invention is A heat ray shielding laminated transparent substrate, wherein the heat ray shielding film according to any one of the first to fifteenth inventions is present between a plurality of transparent substrates.
- the seventeenth invention The heat ray-shielding laminated transparent base material according to the sixteenth aspect, wherein the yellowness (YI) calculated by JIS K 7373 is -20.0 or more and 10.0 or less.
- the eighteenth invention The heat ray shielding laminated transparent base material according to the sixteenth aspect, wherein the yellowness (YI) calculated in accordance with JIS K 7373 is from -20.0 to 5.0.
- the nineteenth invention Any of the sixteenth to eighteenth inventions, wherein an infrared reflective film having a visible light transmittance of 88% or more and a solar reflectance of 21% or more is present between the plurality of transparent substrates. It is a heat ray shielding laminated transparent base material as described above.
- the twentieth invention is The heat ray shielding laminated transparent base material according to any one of the sixteenth to nineteenth aspects, wherein at least one of the transparent base materials is glass.
- the twenty-first invention The visible light transmittance calculated by JIS R 3106 is 70% or more, and the solar radiation transmittance when the visible light transmittance is 70% is 32.5% or less.
- the twenty-second invention relates to A heat ray shielding laminated transparent base material according to any one of the sixteenth to twenty-first aspects of the present invention is mounted on a window material.
- the twenty-third invention A heat ray shielding laminated transparent base material according to any of the sixteenth to twenty-first aspects is a building characterized in that it is used as a window material.
- a composite tungsten oxide fine particle and a selective wavelength absorbing material are used in combination with a polyvinyl acetal resin as a main component, thereby exhibiting excellent optical characteristics and high weather resistance, and a natural color tone. It was possible to obtain a heat ray shielding film having And the heat ray shielding laminated transparent base material which exhibits the outstanding optical characteristic, high weather resistance, and the outstanding mechanical characteristic was able to be obtained by using the said heat ray shielding film. Furthermore, by mounting the heat ray shielding laminated transparent base material on a car as a window material, it has become possible to suppress a rise in the temperature inside the car in summer. Moreover, the said heat ray shielding matching transparent base material was used for the opening part of a building as a window material, and the building which can suppress the temperature rise in the building in summer was implement
- the heat ray shielding film according to the present invention is composed of composite tungsten oxide fine particles, a dispersant, a selective wavelength absorbing material, an infrared absorbing organic compound if necessary, a polyvinyl acetal resin, a plasticizer, an adhesive strength adjusting agent if desired, and other additions if desired. It contains things.
- the heat ray shielding film according to the present invention was obtained by dispersing the composite tungsten oxide fine particles and the dispersant in a part of the plasticizer added to the polyvinyl acetal resin to obtain a composite tungsten oxide fine particle dispersion. It can be manufactured by kneading the dispersion, the selective wavelength absorbing material, the polyvinyl acetal resin, and the plasticizer, and then molding the film by a known method such as an extrusion molding method or a calendar molding method.
- the heat ray shielding film according to the present invention obtains a dispersion liquid in which the composite tungsten oxide fine particles and the dispersing agent are dispersed in a general organic solvent, and then removes the organic solvent into the solid dispersing agent.
- a composite tungsten oxide fine particle dispersion in which composite tungsten oxide fine particles are dispersed is obtained, and the obtained dispersion, a selective wavelength absorbing material, a polyvinyl acetal resin, and a plasticizer are kneaded and then extrusion molded. It can also be produced by molding into a film by a known method such as a method or a calender molding method.
- examples of preferable composite tungsten oxide fine particles include Cs 0.33 WO 3 and Rb 0.33 WO 3 .
- the addition amount of the additive element M is preferably 0.1 or more and 0.5 or less, and more preferably around 0.33. This is because the value theoretically calculated from the hexagonal crystal structure is 0.33, and preferable optical characteristics can be obtained with the addition amount before and after this.
- the particle diameter of the composite tungsten oxide fine particles can be appropriately selected depending on the purpose of use of the heat ray shielding film.
- the volume average diameter measured by dynamic light scattering light of the composite tungsten oxide fine particles (hereinafter referred to as a dispersed particle diameter or a dispersed average particle diameter). ) Is preferably 40 nm or less. If the composite tungsten oxide fine particles have a dispersed particle size smaller than 40 nm, light is not completely blocked by scattering, and visibility in the visible light region is maintained, and at the same time, transparency is efficiently maintained. Because you can.
- the dispersed tungsten oxide fine particles have a small dispersed particle diameter.
- the dispersed particle diameter of the composite tungsten oxide fine particles is 1 nm or more, industrial production is possible.
- the amount of the composite tungsten particles contained in the heat-ray shielding film, per unit area 0.2g / m 2 ⁇ 2.5g / m 2 is desirable.
- the dispersant is preferably a dispersant having an amine-containing group, a hydroxyl group, a carboxyl group, or an epoxy group as a functional group.
- These functional groups are adsorbed on the surface of the composite tungsten oxide fine particles, prevent aggregation of the composite tungsten oxide fine particles, and have an effect of uniformly dispersing the fine particles even in the heat ray shielding film.
- Specific examples include acrylic-styrene copolymer dispersants having a carboxyl group as a functional group and acrylic dispersants having an amine-containing group as a functional group.
- the dispersant having an amine-containing group as a functional group preferably has a molecular weight Mw of 2000 to 200,000 and an amine value of 5 to 100 mgKOH / g.
- the dispersant having a carboxyl group preferably has a molecular weight of Mw 2000 to 200000 and an acid value of 1 to 50 mgKOH / g.
- the selective wavelength absorbing material itself excluding the absorption of the medium and the substrate has a light transmittance of 90% or more and a light transmittance of 460 nm.
- the transmittance of light having a wavelength of 420 nm is preferably 40% or less.
- the transmittance of light having a wavelength of 550 nm is 90% or more and the transmittance of light having a wavelength of 460 nm is 90% or more, the transmittance of light having a wavelength of 420 nm is more preferably 15% or less.
- the indole compounds represented by (Chemical Formula 1) a compound in which R is a methyl group is particularly preferable as the selective wavelength absorption material according to the present invention.
- the indole compound represented by (Chemical Formula 1) even if it is not the indole compound represented by (Chemical Formula 1), it has an indole skeleton, the indole compound itself excluding the absorption of the medium and the substrate has a light transmittance of 90% or more at a wavelength of 550 nm and a wavelength of 460 nm.
- the light transmittance is 90% or more
- any indole compound having a light transmittance of 40% or less at a wavelength of 420 nm can be suitably used as the selective wavelength absorbing material according to the present invention.
- the mixing ratio of the addition amount of the selective wavelength absorbing material is 100/800 or less, the absorption in the visible light short wavelength region, which has a great influence on YI, is not increased, and the heat ray shielding film does not increase significantly without increasing YI. This is because the color tone is maintained.
- the selective wavelength absorbing material is uniformly dispersed in the heat ray shielding film, and any method that does not impair the transparency of the obtained heat ray shielding film is preferably used.
- the heat ray shielding laminated transparent base material according to the present invention is mounted.
- the second reason is that by adding an ultraviolet absorber, the photodegradation of the selective wavelength absorbing material due to sunlight or the like can be suppressed.
- an ultraviolet absorber is further added to the heat ray shielding film according to the present invention. By doing so, it is possible to suppress light degradation of the selected wavelength absorbing material due to sunlight or the like.
- the ultraviolet shielding agent examples include organic ultraviolet absorbers such as benzophenone compounds, salicylic acid compounds, HALS compounds, benzotriazole compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds, and inorganic substances such as zinc oxide, titanium oxide, and cerium oxide.
- organic ultraviolet absorbers such as benzophenone compounds, salicylic acid compounds, HALS compounds, benzotriazole compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds, and inorganic substances such as zinc oxide, titanium oxide, and cerium oxide.
- examples include ultraviolet absorbers, and among them, benzotriazole compounds and benzophenone compounds are particularly preferable. This is because the benzotriazole compound and the benzophenone compound have very high visible light transmittance and high durability against long-term exposure to strong ultraviolet rays even when a concentration sufficient to absorb ultraviolet rays is added.
- the content of the ultraviolet absorber in the heat ray shielding film is preferably 0.1% by weight or more and 5.0% by weight or less. If the content is 0.1% by weight or more, it is possible to sufficiently absorb ultraviolet light that cannot be absorbed by the selective wavelength absorbing material, and to sufficiently prevent photodegradation of the selective wavelength absorbing material. Because. In addition, when the content is 5.0% by weight or less, the ultraviolet absorber does not precipitate in the heat ray shielding film, and does not significantly affect the strength, adhesive force, and penetration resistance of the film.
- compounds such as benzotriazole compounds, benzophenone compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds have a light absorption coefficient at a wavelength of 420 nm, although they are lower than indole compounds and azomethine compounds. Therefore, by adding a considerable amount of these compounds to the heat ray shielding film, when the transmittance of light having a wavelength of 550 nm is 90% or more and the transmittance of light having a wavelength of 460 nm is 90% or more, a wavelength of 420 nm The effect that the light transmittance is 40% or less can also be exhibited. According to the said structure, these compounds will serve as the effect of a selective wavelength absorption material and a ultraviolet absorber.
- an infrared-absorbing organic compound having strong absorption in the near-infrared region may be further added to the heat ray shielding film as desired.
- infrared absorbing organic compounds used for this purpose include phthalocyanine compounds, naphthalocyanine compounds, imonium compounds, diimonium compounds, polymethine compounds, diphenylmethane compounds, triphenylmethane compounds, quinone compounds, azo compounds, pentadiene compounds, azomethine compounds, squarylium. Compounds, organometallic complexes, cyanine compounds and the like can be used.
- the infrared absorbing organic compound it is preferable to select one that dissolves in the plasticizer constituting the heat ray shielding film described above, because the transparency of the obtained heat ray shielding film is not impaired.
- the infrared-absorbing organic compound is more preferably a material that strongly absorbs light in the range from the visible long wavelength region to the near infrared region having a wavelength of 650 nm to 1000 nm. This is because there is a large synergistic effect when the infrared absorbing organic compound having the optical characteristics and the composite tungsten oxide fine particles having strong absorption in the wavelength region of 800 nm or more are used in combination. This is because a higher heat shielding performance can be obtained as compared with the case of using in the above. From this viewpoint, as the infrared absorbing organic compound used in the present invention, a diimonium compound and a phthalocyanine compound are particularly preferable.
- the mixing ratio of the addition amount of the infrared absorbing organic compound is 100/100 or less in the above-mentioned weight ratio, the wavelength region near 550 nm, which is a wavelength region that greatly contributes to the visible light transmittance calculation by the infrared absorbing organic compound. Therefore, it is possible to avoid a decrease in visible light transmittance. For this reason, even if the visible light transmittance is combined, the heat shielding property is secured, which is preferable.
- Polyvinyl acetal resin As the polyvinyl acetal resin used for the heat ray shielding film according to the present invention, a polyvinyl butyral resin is preferable. Further, in consideration of the physical properties of the heat ray shielding film, a plurality of types of polyvinyl acetal resins having different degrees of acetalization may be used in combination. Furthermore, a copolyvinyl acetal resin obtained by reacting a plurality of types of aldehydes in combination during acetalization can also be preferably used. From this viewpoint, the preferable lower limit of the degree of acetalization of the polyvinyl acetal resin is 60%, and the upper limit is 75%.
- the polyvinyl acetal resin can be prepared by acetalizing polyvinyl alcohol with an aldehyde.
- the polyvinyl alcohol is usually obtained by saponifying polyvinyl acetate. Generally, polyvinyl alcohol having a saponification degree of 80 to 99.8 mol% is used.
- the preferable minimum of the polymerization degree of the said polyvinyl alcohol is 200, and an upper limit is 3000.
- the degree of polymerization is 200 or more, resistance to penetration of the manufactured heat ray shielding laminated transparent base material is maintained, and safety is maintained.
- it is 3000 or less the moldability of the resin film is maintained, the rigidity of the resin film is also maintained in a preferable range, and the workability is maintained.
- the aldehyde is not particularly limited, and in general, aldehydes having 1 to 10 carbon atoms such as n-butyraldehyde, isobutyraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, acetaldehyde and the like are used. It is done. Of these, n-butyraldehyde, n-hexylaldehyde, and n-valeraldehyde are preferable, and butyraldehyde having 4 carbon atoms is more preferable.
- Plasticizer used for the heat ray shielding film mainly composed of the polyvinyl acetal resin according to the present invention includes a plasticizer that is a compound of a monohydric alcohol and an organic acid ester, and a polyhydric alcohol organic acid ester.
- a plasticizer that is a compound of a monohydric alcohol and an organic acid ester
- a polyhydric alcohol organic acid ester examples include ester plasticizers such as compounds, and phosphoric acid plasticizers such as organic phosphate plasticizers.
- Any plasticizer is preferably liquid at room temperature.
- a plasticizer that is an ester compound synthesized from a polyhydric alcohol and a fatty acid is preferred.
- the ester compound synthesized from the polyhydric alcohol and fatty acid is not particularly limited.
- glycol such as triethylene glycol, tetraethylene glycol, tripropylene glycol, butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptyl
- glycol ester compounds obtained by reaction with monobasic organic acids such as acids, n-octylic acid, 2-ethylhexylic acid, pelargonic acid (n-nonyl acid), and decyl acid.
- ester compounds of tetraethylene glycol, tripropylene glycol, and the above-mentioned monobasic organic are also included.
- triethylene glycol di-2-ethylhexanate, triethylene glycol di-2-ethylbutyrate, and tetraethylene glycol di-2-ethylhexanate are preferable.
- a carboxylic acid magnesium salt having 2 to 16 carbon atoms and a potassium carboxylate salt having 2 to 16 carbon atoms are preferable.
- the carboxylic acid magnesium salt or potassium salt of the organic acid having 2 to 16 carbon atoms is not particularly limited, and examples thereof include magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, magnesium 2-ethylbutanoate, and 2-ethylbutane. Potassium acid, magnesium 2-ethylhexanoate, potassium 2-ethylhexanoate and the like are preferably used.
- the produced composite tungsten oxide fine particle plasticizer dispersion, or the produced composite tungsten oxide fine particle dispersion, the selective wavelength absorbing material, the polyvinyl acetal resin, the plasticizer, and preferably the ultraviolet absorber can be produced by, for example, forming into a film by a known method such as an extrusion molding method or a calender molding method after mixing and kneading other additives and an adhesive strength adjusting agent. Further, if an infrared absorbing organic compound is added to the heat ray shielding film as desired, higher heat ray shielding characteristics can be obtained.
- an organic solvent having a boiling point of 120 ° C. or lower may be added as desired.
- the organic solvent those having a boiling point of 120 ° C. or less are preferably used. If the boiling point is 120 ° C. or lower, it is easy to remove by a drying step, which is a subsequent step, particularly by drying under reduced pressure. As a result, removal in the reduced-pressure drying step proceeds rapidly, contributing to the productivity of the composite tungsten oxide fine particle-containing composition. Furthermore, since the vacuum drying process proceeds easily and sufficiently, it can be avoided that an excess organic solvent remains in the composite tungsten oxide fine particle-containing composition according to the present invention.
- the method of uniformly dispersing the composite tungsten oxide fine particles in the organic solvent can be arbitrarily selected from general methods. As specific examples, methods such as a bead mill, a ball mill, a sand mill, and ultrasonic dispersion can be used.
- the removal efficiency of the solvent is improved, and the composite tungsten oxide fine particle-containing composition is not exposed to high temperature for a long time, so that aggregation of dispersed fine particles does not occur. preferable. Furthermore, productivity is increased, and it is easy to collect the evaporated organic solvent, which is preferable from the environmental consideration.
- the plasticizer dispersion liquid of the composite tungsten oxide fine particles described above, or the composite tungsten oxide fine particles, the dispersant, and the plasticizer have a boiling point of 120 ° C. or less.
- a composite tungsten oxide fine particle dispersion in which the concentration of the composite tungsten oxide fine particles is 50% by mass or less is produced using a general dispersion method.
- the concentration of the composite tungsten oxide fine particles in the plasticizer is preferably 50% by mass or less. If the concentration of the composite tungsten oxide fine particles in the plasticizer is 50% by mass or less, the fine particles are hardly aggregated, easily dispersed, a sudden increase in viscosity can be avoided, and handling is easy.
- a method of uniformly dispersing the composite tungsten oxide fine particles in the plasticizer can be arbitrarily selected from general methods. As a specific example, after obtaining a dispersion containing composite tungsten oxide fine particles, the organic solvent is removed by a known method, so that the composite tungsten oxide fine particles are dispersed in a solid dispersant. A dispersion can also be obtained.
- the organic solvent for dissolving the selected wavelength absorbing material one kind arbitrarily selected from toluene, methyl isobutyl ketone, and N-methyl-2-pyrrolidinone according to the solvent solubility of the selected wavelength absorbing material was used.
- the visible light transmittance and solar radiation transmittance of the transparent substrate with heat ray shielding were similarly measured using a spectrophotometer U-4000.
- the said solar transmittance is an parameter
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Abstract
Description
本発明は、可視光透過性が良好でかつ優れた熱線遮蔽機能を有する熱線遮蔽膜、熱線遮蔽合わせ透明基材、当該熱線遮蔽合わせ透明基材が窓材として搭載されている自動車、および当該熱線遮蔽合わせ透明基材が窓材として使用されている建造物に関する。 The present invention relates to a heat ray shielding film having good visible light transmittance and an excellent heat ray shielding function, a heat ray shielding laminated transparent base material, an automobile on which the heat ray shielding laminated transparent base material is mounted as a window material, and the heat ray. The present invention relates to a building in which a shielding laminated transparent base material is used as a window material.
自動車あるいは建造物などの窓材に用いられる安全ガラスとして、対向する複数枚(例えば2枚)の板ガラス間にポリビニルアセタール樹脂等を含む中間層を挟み込んで合わせガラスを構成した透明基材が用いられている。さらに、当該中間層に熱線遮蔽機能を持たせることにより入射する太陽エネルギーを遮断して、冷房負荷や人の熱暑感の軽減を目的とした透明基材が提案されている。 As safety glass used in window materials for automobiles or buildings, a transparent base material is used in which a laminated glass is formed by sandwiching an intermediate layer containing polyvinyl acetal resin or the like between a plurality of (for example, two) opposing glass plates. ing. Furthermore, a transparent base material has been proposed for the purpose of reducing the cooling load and the heat of human heat by blocking incident solar energy by providing the intermediate layer with a heat ray shielding function.
例えば、特許文献1には、2枚の対向する板ガラス間に0.1μm以下の微細な粒径の酸化錫あるいは酸化インジウムから成る熱線遮蔽性金属酸化物を含有する軟質樹脂層を挟んだ合わせガラスが開示されている。 For example, Patent Document 1 discloses a laminated glass in which a soft resin layer containing a heat ray shielding metal oxide made of tin oxide or indium oxide having a fine particle diameter of 0.1 μm or less is sandwiched between two opposing plate glasses. Is disclosed.
また、特許文献2には、少なくとも2枚の対向する板ガラスの間にSn、Ti、Si、Zn、Zr、Fe、Al、Cr、Co、Ce、In、Ni、Ag、Cu、Pt、Mn、Ta、W、V、Moといった金属、当該金属の酸化物、当該金属の窒化物、当該金属の硫化物、当該金属へのSbやFのドープ物、さらに、これらの複合物を分散した中間層を挟んだ合わせガラスが開示されている。 Patent Document 2 discloses that Sn, Ti, Si, Zn, Zr, Fe, Al, Cr, Co, Ce, In, Ni, Ag, Cu, Pt, Mn, at least between two opposing glass plates. Metals such as Ta, W, V, and Mo, oxides of the metals, nitrides of the metals, sulfides of the metals, Sb and F dopants to the metals, and intermediate layers in which these composites are dispersed A laminated glass sandwiching a glass is disclosed.
また、特許文献3には、TiO2、ZrO2、SnO2、In2O3から成る微粒子と、有機ケイ素または有機ケイ素化合物から成るガラス成分とを、対向する透明板状部材の間に挟んだ自動車用窓ガラスが開示されている。 In Patent Document 3, fine particles composed of TiO 2 , ZrO 2 , SnO 2 , and In 2 O 3 and a glass component composed of organosilicon or an organosilicon compound are sandwiched between opposing transparent plate-like members. An automotive window glass is disclosed.
さらに、特許文献4には、少なくとも2枚の対向する透明ガラス板状体の間に、3層から成る中間層を設け、当該中間層の第2層にSn、Ti、Si、Zn、Zr、Fe、Al、Cr、Co、In、Ni、Ag、Cu、Pt、Mn、Ta、W、V、Moの金属、当該金属の酸化物、当該金属の窒化物、当該金属の硫化物、当該金属へのSbやFのドープ物、または、これらの複合物を分散させ、第1層および第3層の中間層を樹脂層とした合わせガラスが開示されている。 Furthermore, in Patent Document 4, an intermediate layer composed of three layers is provided between at least two opposing transparent glass plates, and Sn, Ti, Si, Zn, Zr, Fe, Al, Cr, Co, In, Ni, Ag, Cu, Pt, Mn, Ta, W, V, Mo metal, metal oxide, metal nitride, metal sulfide, metal A laminated glass is disclosed in which a dope of Sb or F or a composite of these is dispersed and an intermediate layer of the first layer and the third layer is used as a resin layer.
しかし、特許文献1~4に開示されている従来の合わせガラスは、いずれも高い可視光透過率が求められたときの熱線遮蔽機能が十分でない、という問題点が存在した。 However, each of the conventional laminated glasses disclosed in Patent Documents 1 to 4 has a problem that the heat ray shielding function is not sufficient when high visible light transmittance is required.
さらに、合わせガラスの熱線遮蔽機能の向上させる方法として、特許文献5には、金属酸化物半導体と近赤外吸収剤と紫外線吸収剤を透明な合成樹脂に混合してフィルム上に成型してなる紫外線赤外線遮蔽体について開示されている。 Furthermore, as a method for improving the heat ray shielding function of laminated glass, Patent Document 5 discloses that a metal oxide semiconductor, a near infrared absorber, and an ultraviolet absorber are mixed with a transparent synthetic resin and molded on a film. An ultraviolet and infrared shield is disclosed.
一方、出願人は、熱線遮蔽機能を有する中間層を2枚の板ガラス間に存在させて成り、この中間層が、六ホウ化物微粒子単独、または、六ホウ化物微粒子とITO微粒子および/またはATO微粒子と、ビニル系樹脂とを含有する熱線遮蔽膜により構成された熱線遮蔽用合わせガラス、または、前記中間層が、少なくとも一方の板ガラスの内側に面する面上に形成された上記微粒子が含まれる熱線遮蔽膜と、上記2枚の板ガラス間に介在されるビニル系樹脂を含有する熱線遮蔽膜とで構成された熱線遮蔽用合わせガラスを特許文献6として開示している。 On the other hand, the applicant forms an intermediate layer having a heat ray shielding function between two sheet glasses, and this intermediate layer is composed of hexaboride fine particles alone, or hexaboride fine particles and ITO fine particles and / or ATO fine particles. And a heat ray-shielding laminated glass comprising a heat ray shielding film containing vinyl resin, or a heat ray containing the fine particles formed on the surface of the intermediate layer facing the inside of at least one plate glass Patent Document 6 discloses a heat ray shielding laminated glass composed of a shielding film and a heat ray shielding film containing a vinyl resin interposed between the two plate glasses.
特許文献6に記載したように、六ホウ化物微粒子単独、または、六ホウ化物微粒子とITO微粒子および/またはATO微粒子が、適用された熱線遮蔽用合わせガラスの光学特性は、可視光領域に透過率の極大を持つと共に、近赤外領域に強い吸収を発現して透過率の極小を持つ。この結果、当該熱線遮蔽用合わせガラスは、特許文献1~4に記載された従来の合わせガラスに比べて、可視光透過率70%以上のときの日射透過率が50%台となる迄、改善された。 As described in Patent Document 6, the optical properties of laminated glass for heat ray shielding in which hexaboride fine particles alone, or hexaboride fine particles and ITO fine particles and / or ATO fine particles are applied, has a transmittance in the visible light region. In addition, it exhibits strong absorption in the near infrared region and has minimum transmittance. As a result, compared with the conventional laminated glass described in Patent Documents 1 to 4, the heat-shielding laminated glass is improved until the solar radiation transmittance when the visible light transmittance is 70% or more is in the 50% range. It was done.
また、本発明者らは、ポリビニルアセタール樹脂を紫外線硬化樹脂に代替し、当該紫外線硬化樹脂に複合タングステン化合物を含有させた熱線遮蔽膜を中間層とした熱線遮蔽用合わせガラスを特許文献7として開示している。 Further, the present inventors disclosed, as Patent Document 7, as a heat ray shielding laminated glass in which a polyvinyl acetal resin is replaced with an ultraviolet curable resin and a heat ray shielding film in which a composite tungsten compound is contained in the ultraviolet curable resin is used as an intermediate layer. is doing.
特許文献7に記載したように、当該熱線遮蔽用合わせガラスは、特許文献1~4および特許文献6に記載された従来の合わせガラスに比べて、可視光透過率70%以上のときの日射透過率が35%前後となる迄、改善された。 As described in Patent Document 7, the heat-shielding laminated glass has a solar radiation transmittance when the visible light transmittance is 70% or more as compared with the conventional laminated glass described in Patent Documents 1 to 4 and Patent Document 6. It was improved until the rate was around 35%.
しかしながら、本発明者らが更なる検討を行った結果、以下の課題が見出された。
第1の課題は、特許文献1~5に記載された従来の技術に係る合わせガラスでは、上述したように、いずれも高い可視光透過率が求められたときの熱線遮蔽機能が十分でないことである。
さらに、市場では、自動車内あるいは建造物内の快適性向上、或いは自動車のエアコン負荷軽減による燃費向上、建造物内でのエアコン負荷軽減による省エネルギー化の観点から更なる遮熱機能の高性能化を要望する声が高い。当該観点からすると、特許文献6、7に記載された熱線遮蔽用合わせガラスにおいても、未だ改善の余地を有していた。
However, as a result of further studies by the present inventors, the following problems have been found.
The first problem is that the laminated glass according to the prior art described in Patent Documents 1 to 5 is not sufficient in heat ray shielding function when high visible light transmittance is required as described above. is there.
Furthermore, in the market, the heat shield function will be further improved in terms of improving comfort in automobiles and buildings, improving fuel efficiency by reducing automobile air-conditioner loads, and saving energy by reducing air-conditioner loads in buildings. The demand is high. From this viewpoint, the laminated glass for heat ray shielding described in Patent Documents 6 and 7 still had room for improvement.
上記課題の解決のため、熱線遮蔽膜中にATO微粒子、ITO微粒子、六ホウ化物微粒子および/または複合タングステン酸化物微粒子と他の選択波長吸収材料を併せて含有させ遮熱機能を向上させる構想もなされてきたが、選択波長吸収材料の持つ可視光の吸収が熱線遮蔽膜の色味を変化させ、合わせガラスとして自動車に搭載されるのにふさわしくない色調を持たせてしまう問題があった。 In order to solve the above-mentioned problems, there is also a concept of improving the heat shielding function by containing ATO fine particles, ITO fine particles, hexaboride fine particles and / or composite tungsten oxide fine particles in combination with other selective wavelength absorbing materials in the heat ray shielding film. However, there has been a problem that the absorption of visible light of the selective wavelength absorbing material changes the color of the heat ray shielding film and gives a color tone that is not suitable for being mounted on a car as a laminated glass.
本発明は、上記課題に着目してなされたものである。そして、その解決しようとする課題は、ポリビニルアセタール樹脂を主成分としながら、優れた遮熱特性を発揮し、かつ適切な色調を持った熱線遮蔽膜、当該熱線遮蔽膜を用いた熱線遮蔽合わせ透明基材、当該熱線遮蔽合わせ透明基材が窓材として搭載されている自動車、および当該熱線遮蔽合わせ透明基材が窓材として使用されている建造物を提供することである。 The present invention has been made paying attention to the above problems. The problem to be solved is a heat ray shielding film having an excellent color tone and having an appropriate color tone with a polyvinyl acetal resin as a main component, and a heat ray shielding combined transparent using the heat ray shielding film. It is providing the base material, the motor vehicle in which the said heat ray shielding matching transparent base material is mounted as a window material, and the building in which the said heat ray shielding matching transparent base material is used as a window material.
本発明者らは上記課題を解決するため、まず高い可視光透過率を維持させつつ熱線遮蔽特性を向上させる方法について鋭意研究を行った。 In order to solve the above-mentioned problems, the present inventors first conducted intensive research on a method for improving the heat ray shielding characteristics while maintaining high visible light transmittance.
本発明者らは、JIS R 3106に記載されている可視光透過率算出に使用される重価係数の波長分布に着目した。具体的には、可視光透過率算出に使用される重価係数の波長分布と、短波長領域における日射エネルギーとを詳細に研究した。そして、可視光線の短波長領域を適宜に遮蔽することで、可視光透過率を高く維持しつつ日射透過率のみを低下させることが可能であるとの知見を得た。 The present inventors paid attention to the wavelength distribution of the weight coefficient used in the visible light transmittance calculation described in JIS R 3106. Specifically, the wavelength distribution of the weight coefficient used for calculating the visible light transmittance and the solar radiation energy in the short wavelength region were studied in detail. And the knowledge that it was possible to reduce only the solar radiation transmittance | permeability was maintained, keeping visible light transmittance | permeability high by shielding the short wavelength area | region of visible light suitably.
具体的には、可視光透過率の低下を少しでも防ぐため、従来技術における、可視光領域をできるだけカットしないような紫外線遮蔽剤を用いるという常識にも拘わらず、波長300nmから380nmにかけての紫外光および波長380nmから480nmにかけての可視光を強く吸収する一方、可視光透過率算出に大きく寄与する領域である波長550nm付近には吸収を持たない選択波長吸収材料を複合タングステン酸化物微粒子と併存させるという構成に想到した。 Specifically, in order to prevent a decrease in visible light transmittance as much as possible, ultraviolet light with a wavelength of 300 nm to 380 nm is used in spite of the common sense of using a conventional ultraviolet shielding agent that cuts the visible light region as much as possible. In addition, while absorbing visible light from 380 nm to 480 nm strongly, a selective wavelength absorbing material having no absorption in the vicinity of wavelength 550 nm, which is a region that greatly contributes to the calculation of visible light transmittance, coexists with the composite tungsten oxide fine particles. I came up with a composition.
しかし可視光を吸収する選択波長吸収材料を併存することで、合わせ透明基材の色味が変化することが予想された。そこで次に本発明者らは、合わせ透明基材の分光透過率測定からJIS Z 8701に基づき算出される色味値、および色味値からJIS K 7373に基づき算出されるプラスチックの黄色度(本発明において「YI」と記載する場合がある。)を指標にさまざまな検討を行った。その結果、新たな構想として、可視光透過率算出に大きく寄与する領域である波長550nm付近に吸収を持たず、かつ合わせ透明基材のYIに大きな影響を持つ波長460nm付近に吸収を持たず、かつ波長420nm付近に大きな吸収を持つ選択波長吸収材料を複合タングステン酸化物微粒子と併存させるという構成に想到し、本発明を完成したものである。 However, the coexistence of the selective wavelength absorbing material that absorbs visible light was expected to change the color of the combined transparent substrate. Therefore, the present inventors next applied the tint value calculated based on JIS Z 8701 from the spectral transmittance measurement of the laminated transparent base material, and the yellowness of the plastic calculated based on JIS K 7373 from the tint value (this Various investigations were made using “YI” in the invention as an index. As a result, as a new concept, there is no absorption in the vicinity of the wavelength 550 nm, which is a region that greatly contributes to the calculation of the visible light transmittance, and no absorption in the vicinity of the wavelength 460 nm, which has a great influence on the YI of the laminated transparent substrate, The present invention has been completed by conceiving a configuration in which a selective wavelength absorbing material having a large absorption in the vicinity of a wavelength of 420 nm coexists with the composite tungsten oxide fine particles.
すなわち、上述の課題を解決する第1の発明は、
一般式MyWOZ(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cuから選択される1種類以上の元素、0.1≦y≦0.5、2.2≦z≦3.0)で示され、かつ六方晶の結晶構造を持つ複合タングステン酸化物微粒子と、選択波長吸収材料と、ポリビニルアセタール樹脂と、可塑剤とを含有する熱線遮蔽膜であって、
前期選択波長吸収材料は、波長550nmの光の透過率が90%以上であり、かつ波長460nmの光の透過率が90%以上であるときの波長420nmの光の透過率が40%以下の透過プロファイルを有し、
前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比が(複合タングステン酸化物微粒子/選択波長吸収材料)=100/2~100/800の範囲であることを特徴とする熱線遮蔽膜である。
第2の発明は、
前記複合タングステン酸化物微粒子が、Cs0.33WO3、Rb0.33WO3から選択される少なくとも1種であることを特徴とする第1の発明に記載の熱線遮蔽膜である。
第3の発明は、
前記複合タングステン酸化物微粒子が、分散粒子径40nm以下の微粒子であることを特徴とする第1または第2の発明に記載の熱線遮蔽膜である。
第4の発明は、
前記選択波長吸収材料が、ベンゾトリアゾール化合物、ベンゾフェノン化合物、ヒドロキシフェニルトリアジン化合物、インドール化合物、アゾメチン化合物、ベンゾトリアゾリル化合物、ベンゾイル化合物から選択される少なくとも1種であることを特徴とする第1から第3の発明のいずれかに記載の熱線遮蔽膜である。
第5の発明は、
前記選択波長吸収材料が、インドール化合物であることを特徴とする第1から第3の発明のいずれかに記載の熱線遮蔽膜である。
第6の発明は、
前記選択波長吸収材料が、(化1)で示されるインドール化合物であり、式中のRは炭素数が1~10のアルキル基もしくは炭素数が7~10のアラルキル基であることを特徴とする第1から第3の発明のいずれかに記載の熱線遮蔽膜である。
第7の発明は、
前記選択波長吸収材料が、(化1)で示されるインドール化合物のうち式中のRがメチル基である化合物であることを特徴とする第1から第3の発明のいずれかに記載の熱線遮蔽膜である。
第8の発明は、
前記熱線遮蔽膜が、さらに紫外線吸収剤を含有することを特徴とする第1から第7の発明のいずれかに記載の熱線遮蔽膜である。
第9の発明は、
前記紫外線吸収剤がベンゾトリアゾール化合物、ベンゾフェノン化合物から選択される少なくとも1種であることを特徴とする、第8の発明に記載の熱線遮蔽膜である。
第10の発明は、
前記熱線遮蔽膜中における前記紫外線吸収剤の含有率が0.1重量%以上5.0重量%以下であることを特徴とする、第8または第9の発明に記載の熱線遮蔽膜である。
第11の発明は、
前期選択波長吸収材料が、波長550nmの光の透過率が90%以上でありかつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率が15%以下の透過プロファイルを有することを特徴とする、第1から第10の発明のいずれかに記載の熱線遮蔽膜である。
第12の発明は、
前記熱線遮蔽膜が、さらに赤外線吸収性有機化合物を含むことを特徴とする第1から第11の発明のいずれかに記載の熱線遮蔽膜である。
第13の発明は、
前記赤外線吸収性有機化合物が、フタロシアニン化合物、ナフタロシアニン化合物、イモニウム化合物、ジイモニウム化合物、ポリメチン化合物、ジフェニルメタン化合物、トリフェニルメタン化合物、キノン化合物、アゾ化合物、ペンタジエン化合物、アゾメチン化合物、スクアリリウム化合物、有機金属錯体、シアニン化合物から選択される少なくとも1種であることを特徴とする第12の発明に記載の熱線遮蔽膜である。
第14の発明は、
前記赤外線吸収性有機化合物が、フタロシアニン化合物、ジイモニウム化合物から選択される少なくとも1種であることを特徴とする第12の発明に記載の熱線遮蔽膜である。
第15の発明は、
前記赤外線吸収性有機化合物と前記複合タングステン酸化物微粒子との重量比が(複合タングステン酸化物微粒子/赤外線吸収性有機化合物)=100/5~100/100の範囲であることを特徴とする第12から第14の発明のいずれかに記載の熱線遮蔽膜である。
第16の発明は、
複数枚の透明基材間に、第1から第15の発明のいずれかに記載の熱線遮蔽膜が存在していることを特徴とする熱線遮蔽合わせ透明基材である。
第17の発明は、
JIS K 7373で算出される黄色度(YI)が、-20.0以上10.0以下であることを特徴とする、第16の発明に記載の熱線遮蔽合わせ透明基材である。
第18の発明は、
JIS K 7373で算出される黄色度(YI)が、-20.0以上5.0以下であることを特徴とする、第16の発明に記載の熱線遮蔽合わせ透明基材である。
第19の発明は、
前記複数枚の透明基材間に、さらに可視光透過率88%以上であり、且つ日射反射率21%以上の赤外線反射フィルムが存在していることを特徴する第16から第18の発明のいずれかに記載の熱線遮蔽合わせ透明基材である。
第20の発明は、
前記透明基材の内、少なくとも1枚がガラスであることを特徴とする第16から第19の発明のいずれかに記載の熱線遮蔽合わせ透明基材である。
第21の発明は、
JIS R 3106で算出される可視光透過率が70%以上であり、且つ可視光透過率が70%のときの日射透過率が32.5%以下であることを特徴とする第16から第20の発明のいずれかに記載の熱線遮蔽合わせ透明基材である。
第22の発明は、
第16から第21の発明のいずれかに記載の熱線遮蔽合わせ透明基材が、窓材として搭載されていることを特徴とする自動車である。
第23の発明は、
第16から第21の発明のいずれかに記載の熱線遮蔽合わせ透明基材が、窓材として使用されていることを特徴とする建造物である。
That is, the first invention for solving the above-described problem is
Formula M y WO Z (where, M is, Cs, Rb, K, Tl , In, Ba, Li, Ca, Sr, 1 or more elements selected Fe, Sn, Al, from Cu, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) and a composite tungsten oxide fine particle having a hexagonal crystal structure, a selective wavelength absorbing material, a polyvinyl acetal resin, a plasticizer, A heat ray shielding film containing
The selective wavelength absorbing material in the first period has a transmittance of light having a wavelength of 550 nm of 90% or more, and a transmittance of light having a wavelength of 420 nm when the transmittance of light having a wavelength of 460 nm is 90% or more. Have a profile,
A heat ray shielding film characterized in that a weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material is in the range of (composite tungsten oxide fine particles / selective wavelength absorbing material) = 100/2 to 100/800. .
The second invention is
The composite tungsten oxide fine particle is at least one selected from Cs 0.33 WO 3 and Rb 0.33 WO 3. The heat ray shielding film according to the first invention,
The third invention is
2. The heat ray shielding film according to the first or second invention, wherein the composite tungsten oxide fine particles are fine particles having a dispersed particle diameter of 40 nm or less.
The fourth invention is:
The selective wavelength absorbing material is at least one selected from a benzotriazole compound, a benzophenone compound, a hydroxyphenyltriazine compound, an indole compound, an azomethine compound, a benzotriazolyl compound, and a benzoyl compound. It is a heat ray shielding film in any one of 3rd invention.
The fifth invention is:
4. The heat ray shielding film according to any one of the first to third inventions, wherein the selective wavelength absorbing material is an indole compound.
The sixth invention is:
The selective wavelength absorbing material is an indole compound represented by (Chemical Formula 1), wherein R is an alkyl group having 1 to 10 carbon atoms or an aralkyl group having 7 to 10 carbon atoms. A heat ray shielding film according to any one of the first to third inventions.
The seventh invention
4. The heat ray shielding according to any one of the first to third inventions, wherein the selective wavelength absorbing material is a compound in which R in the formula is a methyl group among the indole compounds represented by (Chemical Formula 1) It is a membrane.
The eighth invention
The heat ray shielding film according to any one of the first to seventh inventions, wherein the heat ray shielding film further contains an ultraviolet absorber.
The ninth invention
The heat ray shielding film according to the eighth invention, wherein the ultraviolet absorber is at least one selected from a benzotriazole compound and a benzophenone compound.
The tenth invention is
The heat ray shielding film according to the eighth or ninth invention, wherein the content of the ultraviolet absorber in the heat ray shielding film is 0.1 wt% or more and 5.0 wt% or less.
The eleventh invention is
When the transmittance of the light of wavelength 550 nm is 90% or more and the transmittance of light of wavelength 460 nm is 90% or more, the selective wavelength absorbing material in the previous period has a transmission profile of 15% or less of light of wavelength 420 nm. A heat ray shielding film according to any one of the first to tenth inventions, wherein
The twelfth invention is
The heat ray shielding film according to any one of the first to eleventh aspects, wherein the heat ray shielding film further contains an infrared absorbing organic compound.
The thirteenth invention is
The infrared absorbing organic compound is a phthalocyanine compound, naphthalocyanine compound, imonium compound, diimonium compound, polymethine compound, diphenylmethane compound, triphenylmethane compound, quinone compound, azo compound, pentadiene compound, azomethine compound, squarylium compound, organometallic complex The heat ray shielding film according to the twelfth aspect of the invention, wherein the heat ray shielding film is at least one selected from cyanine compounds.
The fourteenth invention is
The infrared ray absorbing organic compound is at least one selected from a phthalocyanine compound and a diimonium compound. The heat ray shielding film according to the twelfth aspect of the invention.
The fifteenth invention
The weight ratio of the infrared absorbing organic compound and the composite tungsten oxide fine particles is (composite tungsten oxide fine particles / infrared absorbing organic compound) = 100/5 to 100/100. To the 14th invention.
The sixteenth invention is
A heat ray shielding laminated transparent substrate, wherein the heat ray shielding film according to any one of the first to fifteenth inventions is present between a plurality of transparent substrates.
The seventeenth invention
The heat ray-shielding laminated transparent base material according to the sixteenth aspect, wherein the yellowness (YI) calculated by JIS K 7373 is -20.0 or more and 10.0 or less.
The eighteenth invention
The heat ray shielding laminated transparent base material according to the sixteenth aspect, wherein the yellowness (YI) calculated in accordance with JIS K 7373 is from -20.0 to 5.0.
The nineteenth invention
Any of the sixteenth to eighteenth inventions, wherein an infrared reflective film having a visible light transmittance of 88% or more and a solar reflectance of 21% or more is present between the plurality of transparent substrates. It is a heat ray shielding laminated transparent base material as described above.
The twentieth invention is
The heat ray shielding laminated transparent base material according to any one of the sixteenth to nineteenth aspects, wherein at least one of the transparent base materials is glass.
The twenty-first invention
The visible light transmittance calculated by JIS R 3106 is 70% or more, and the solar radiation transmittance when the visible light transmittance is 70% is 32.5% or less. The heat ray shielding laminated transparent substrate according to any one of the inventions.
The twenty-second invention relates to
A heat ray shielding laminated transparent base material according to any one of the sixteenth to twenty-first aspects of the present invention is mounted on a window material.
The twenty-third invention
A heat ray shielding laminated transparent base material according to any of the sixteenth to twenty-first aspects is a building characterized in that it is used as a window material.
本発明によれば、ポリビニルアセタール樹脂を主成分としながら、複合タングステン酸化物微粒子と、選択波長吸収材料とを併用することで、優れた光学的特性と高い耐候性とを発揮し、自然な色調を有する熱線遮蔽膜を得ることが出来た。そして、上記熱線遮蔽膜を用いることで、優れた光学的特性と高い耐候性と優れた機械的特性とを発揮する熱線遮蔽合わせ透明基材を得ることが出来た。さらに、当該熱線遮蔽合わせ透明基材を窓材として自動車に搭載することで、夏場の車内温度上昇抑制が可能となった。また当該熱線遮蔽合わせ透明基材を窓材として建造物の開口部に使用することで、夏場の建造物内の温度上昇を抑制することが可能な建造物を実現した。 According to the present invention, a composite tungsten oxide fine particle and a selective wavelength absorbing material are used in combination with a polyvinyl acetal resin as a main component, thereby exhibiting excellent optical characteristics and high weather resistance, and a natural color tone. It was possible to obtain a heat ray shielding film having And the heat ray shielding laminated transparent base material which exhibits the outstanding optical characteristic, high weather resistance, and the outstanding mechanical characteristic was able to be obtained by using the said heat ray shielding film. Furthermore, by mounting the heat ray shielding laminated transparent base material on a car as a window material, it has become possible to suppress a rise in the temperature inside the car in summer. Moreover, the said heat ray shielding matching transparent base material was used for the opening part of a building as a window material, and the building which can suppress the temperature rise in the building in summer was implement | achieved.
以下、本発明の実施の形態について詳細に説明する。
本発明に係る熱線遮蔽膜は、複合タングステン酸化物微粒子、分散剤、選択波長吸収材料、所望により赤外線吸収性有機化合物、ポリビニルアセタール樹脂、可塑剤、所望により接着力調整剤、所望によりその他の添加物を含有している。
Hereinafter, embodiments of the present invention will be described in detail.
The heat ray shielding film according to the present invention is composed of composite tungsten oxide fine particles, a dispersant, a selective wavelength absorbing material, an infrared absorbing organic compound if necessary, a polyvinyl acetal resin, a plasticizer, an adhesive strength adjusting agent if desired, and other additions if desired. It contains things.
本発明に係る熱線遮蔽膜は、複合タングステン酸化物微粒子と分散剤とを、ポリビニルアセタール樹脂へ添加する可塑剤の一部に分散して、複合タングステン酸化物の微粒子分散液を得、得られた分散液と、選択波長吸収材料と、ポリビニルアセタール樹脂と、可塑剤とを混練した後、押出成形法、カレンダー成形法等の公知の方法により、フィルム状に成形することによって製造することが出来る。
また、本発明に係る熱線遮蔽膜は、複合タングステン酸化物微粒子と分散剤とを一般的な有機溶剤に分散した分散液を得た後、その有機溶剤を除去することで固体の分散剤中に複合タングステン酸化物の微粒子が分散した状態の複合タングステン酸化物の微粒子分散体を得、得られた分散体と、選択波長吸収材料と、ポリビニルアセタール樹脂と、可塑剤とを混練した後、押出成形法、カレンダー成形法等の公知の方法により、フィルム状に成形することによっても製造することが出来る。
The heat ray shielding film according to the present invention was obtained by dispersing the composite tungsten oxide fine particles and the dispersant in a part of the plasticizer added to the polyvinyl acetal resin to obtain a composite tungsten oxide fine particle dispersion. It can be manufactured by kneading the dispersion, the selective wavelength absorbing material, the polyvinyl acetal resin, and the plasticizer, and then molding the film by a known method such as an extrusion molding method or a calendar molding method.
Moreover, the heat ray shielding film according to the present invention obtains a dispersion liquid in which the composite tungsten oxide fine particles and the dispersing agent are dispersed in a general organic solvent, and then removes the organic solvent into the solid dispersing agent. A composite tungsten oxide fine particle dispersion in which composite tungsten oxide fine particles are dispersed is obtained, and the obtained dispersion, a selective wavelength absorbing material, a polyvinyl acetal resin, and a plasticizer are kneaded and then extrusion molded. It can also be produced by molding into a film by a known method such as a method or a calender molding method.
以下、本発明に係る熱線遮蔽膜の構成成分、熱線遮蔽膜、および、当該熱線遮蔽膜を用いた熱線遮蔽合わせ透明基材について詳細に説明する。 Hereinafter, the components of the heat ray shielding film according to the present invention, the heat ray shielding film, and the heat ray shielding laminated transparent base material using the heat ray shielding film will be described in detail.
[1]熱線遮蔽膜の構成成分
本発明に係る熱線遮蔽膜について、まず、その構成成分である複合タングステン酸化物微粒子、分散剤、選択波長吸収材料、紫外線吸収剤、赤外線吸収性有機化合物、ポリビニルアセタール樹脂、可塑剤、接着力調整剤、その他の添加材について説明する。
[1] Constituent Components of Heat Ray Shielding Film Regarding the heat ray shielding film according to the present invention, first, composite tungsten oxide fine particles, a dispersant, a selective wavelength absorbing material, an ultraviolet absorber, an infrared absorbing organic compound, polyvinyl, which are the constituent components. The acetal resin, plasticizer, adhesive strength modifier, and other additives will be described.
(1)複合タングステン酸化物
複合タングステン酸化物微粒子は、一般式MyWOZ(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cuから選択される1種類以上の元素、0.1≦y≦0.5、2.2≦z≦3.0)で表記され、かつ六方晶の結晶構造を有しているものであることが好ましい。
(1) Composite tungsten oxide The composite tungsten oxide fine particles have the general formula MyWO Z (where M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu). One or more selected elements, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0), and preferably have a hexagonal crystal structure .
複合タングステン酸化物微粒子において、好ましい複合タングステン酸化物微粒子の例としては、Cs0.33WO3、Rb0.33WO3などを挙げることが出来る。尤も、y、zの値が上記の範囲に収まるものであれば、有用な熱線遮蔽特性を得ることができる。添加元素Mの添加量は、0.1以上0.5以下が好ましく、さらに好ましくは0.33付近である。これは六方晶の結晶構造から理論的に算出される値が0.33であり、この前後の添加量で好ましい光学特性が得られるからである。また、Zの範囲については、2.2≦z≦3.0が好ましい。これは、MyWOZで表記される複合タングステン酸化物材料においても、上述したWOxで表記されるタングステン酸化物材料と同様の機構が働くのに加え、z≦3.0においても、上述した元素Mの添加による自由電子の供給があるためである。尤も、光学特性の観点から、より好ましくは2.45≦z≦3.00である。 In the composite tungsten oxide fine particles, examples of preferable composite tungsten oxide fine particles include Cs 0.33 WO 3 and Rb 0.33 WO 3 . However, if the values of y and z are within the above ranges, useful heat ray shielding characteristics can be obtained. The addition amount of the additive element M is preferably 0.1 or more and 0.5 or less, and more preferably around 0.33. This is because the value theoretically calculated from the hexagonal crystal structure is 0.33, and preferable optical characteristics can be obtained with the addition amount before and after this. Moreover, about the range of Z, 2.2 <= z <= 3.0 is preferable. Element which, in the composite tungsten oxide material expressed by MyWO Z, in addition to a mechanism similar tungsten oxide material expressed by the above-mentioned WO x works, even in z ≦ 3.0, as described above This is because free electrons are supplied by adding M. However, from the viewpoint of optical characteristics, 2.45 ≦ z ≦ 3.00 is more preferable.
当該複合タングステン酸化物微粒子の粒子径は、熱線遮蔽膜の使用目的によって適宜選定することができる。例えば、熱線遮蔽膜を透明性が求められる用途に使用する場合は、当該複合タングステン酸化物微粒子の動的光散乱光で測定される体積平均径(以下、分散粒子径あるいは分散平均粒子径と称する)が40nm以下であることが好ましい。当該複合タングステン酸化物微粒子が40nmよりも小さい分散粒子径を有していれば、散乱により光を完全に遮蔽することが無く、可視光領域の視認性を保持し、同時に効率よく透明性を保持することが出来るからである。 The particle diameter of the composite tungsten oxide fine particles can be appropriately selected depending on the purpose of use of the heat ray shielding film. For example, when the heat ray shielding film is used for an application where transparency is required, the volume average diameter measured by dynamic light scattering light of the composite tungsten oxide fine particles (hereinafter referred to as a dispersed particle diameter or a dispersed average particle diameter). ) Is preferably 40 nm or less. If the composite tungsten oxide fine particles have a dispersed particle size smaller than 40 nm, light is not completely blocked by scattering, and visibility in the visible light region is maintained, and at the same time, transparency is efficiently maintained. Because you can.
本発明に係る熱線遮蔽膜や熱線遮蔽合わせ透明基材を、例えば自動車のフロントガラスのように、特に可視光領域の透明性を重視する用途に適用する場合は、さらに複合タングステン酸化物微粒子による散乱低減を考慮することが好ましい。当該さらなる散乱低減を考慮するときには、複合タングステン酸化物微粒子の分散粒子径を30nm以下、好ましくは25nm以下とするのが良い。 When the heat ray shielding film or the heat ray shielding laminated transparent base material according to the present invention is applied to an application in which the transparency in the visible light region is particularly important, such as an automobile windshield, the scattering by the composite tungsten oxide fine particles is further performed. It is preferable to consider the reduction. In consideration of the further reduction in scattering, the dispersed particle diameter of the composite tungsten oxide fine particles is 30 nm or less, preferably 25 nm or less.
この理由は、複合タングステン酸化物微粒子の分散粒子径が小さければ、幾何学散乱またはミー散乱による波長400nm~780nmの可視光線領域における光の散乱が低減されるからである。当該波長の光の散乱が低減することで、強い光が照射されたときに熱線遮蔽膜が曇りガラスのような外観となって、鮮明な透明性が失われるという事態を回避できる。 This is because if the dispersed particle diameter of the composite tungsten oxide fine particles is small, light scattering in the visible light region having a wavelength of 400 nm to 780 nm due to geometric scattering or Mie scattering is reduced. By reducing the scattering of the light having the wavelength, it is possible to avoid a situation in which the heat ray shielding film has an appearance like a frosted glass when strong light is irradiated and the clear transparency is lost.
これは、複合タングステン酸化物微粒子の分散粒子径が40nm以下になると、上述した幾何学散乱またはミー散乱が低減し、レイリー散乱領域になる為である。レイリー散乱領域では、散乱光が粒子径の6乗に反比例して低減するため、分散粒子径の減少に伴い散乱が低減し透明性が向上する。さらに、複合タングステン酸化物微粒子の分散粒子径が25nm以下になると、散乱光は非常に少なくなり好ましい。 This is because when the composite tungsten oxide fine particles have a dispersed particle diameter of 40 nm or less, the above-described geometrical scattering or Mie scattering is reduced and a Rayleigh scattering region is obtained. In the Rayleigh scattering region, the scattered light is reduced in inverse proportion to the sixth power of the particle diameter, so that the scattering is reduced and the transparency is improved as the dispersed particle diameter is reduced. Furthermore, it is preferable that the dispersed tungsten oxide fine particles have a dispersed particle diameter of 25 nm or less because the scattered light is extremely reduced.
以上、説明したように、光の散乱を回避する観点からは、複合タングステン酸化物微粒子の分散粒子径は小さい方が好ましい。一方、複合タングステン酸化物微粒子の分散粒子径が1nm以上であれば、工業的な製造は可能である。
また、熱線遮蔽膜に含まれる複合タングステン微粒子の量は、単位面積あたり0.2g/m2~2.5g/m2が望ましい。
As described above, from the viewpoint of avoiding light scattering, it is preferable that the dispersed tungsten oxide fine particles have a small dispersed particle diameter. On the other hand, if the dispersed particle diameter of the composite tungsten oxide fine particles is 1 nm or more, industrial production is possible.
The amount of the composite tungsten particles contained in the heat-ray shielding film, per unit area 0.2g / m 2 ~ 2.5g / m 2 is desirable.
(2)分散剤
本発明に係る分散剤は、上述した本発明に係る複合タングステン酸化物微粒子を、後述するポリビニルアセタール樹脂へ均一に分散させる為に用いられる。
本発明に係る分散剤は、示差熱熱重量同時測定装置(以下、TG-DTAと記載する場合がある。)で測定される熱分解温度が200℃以上あって、ウレタン、アクリル、スチレン主鎖を有する分散剤であることが好ましい。ここで、熱分解温度とはTG-DTA測定において、当該分散剤の熱分解による重量減少が始まる温度である。
熱分解温度が200℃以上であれば、ポリビニルアセタール樹脂との混練時に当該分散剤が分解することがないからである。これによって、分散剤の分解に起因した熱線遮蔽合わせガラス用熱線遮蔽膜の褐色着色、可視光透過率の低下、本来の光学特性が得られない事態を回避出来る。
(2) Dispersant The dispersant according to the present invention is used for uniformly dispersing the above-described composite tungsten oxide fine particles according to the present invention in a polyvinyl acetal resin described later.
The dispersant according to the present invention has a thermal decomposition temperature of 200 ° C. or higher measured with a differential thermothermal gravimetric simultaneous measurement apparatus (hereinafter sometimes referred to as TG-DTA), and has urethane, acrylic and styrene main chains. It is preferable that it is a dispersing agent which has. Here, the thermal decomposition temperature is a temperature at which weight loss due to thermal decomposition of the dispersant begins in the TG-DTA measurement.
This is because when the thermal decomposition temperature is 200 ° C. or higher, the dispersant does not decompose during kneading with the polyvinyl acetal resin. As a result, it is possible to avoid the browning of the heat ray shielding film for heat ray shielding laminated glass due to the decomposition of the dispersant, the reduction in visible light transmittance, and the inability to obtain the original optical characteristics.
また、当該分散剤は、アミンを含有する基、水酸基、カルボキシル基、または、エポキシ基を官能基として有する分散剤であることが好ましい。これらの官能基は、複合タングステン酸化物微粒子の表面に吸着し、複合タングステン酸化物微粒子の凝集を防ぎ、熱線遮蔽膜中でも当該微粒子を均一に分散させる効果を持つ。具体的には、カルボキシル基を官能基として有するアクリル-スチレン共重合体系分散剤、アミンを含有する基を官能基として有するアクリル系分散剤が例として挙げられる。官能基にアミンを含有する基を有する分散剤は、分子量Mw2000~200000、アミン価5~100mgKOH/gのものが好ましい。また、カルボキシル基を有する分散剤では、分子量Mw2000~200000、酸価1~50mgKOH/gのものが好ましい。 In addition, the dispersant is preferably a dispersant having an amine-containing group, a hydroxyl group, a carboxyl group, or an epoxy group as a functional group. These functional groups are adsorbed on the surface of the composite tungsten oxide fine particles, prevent aggregation of the composite tungsten oxide fine particles, and have an effect of uniformly dispersing the fine particles even in the heat ray shielding film. Specific examples include acrylic-styrene copolymer dispersants having a carboxyl group as a functional group and acrylic dispersants having an amine-containing group as a functional group. The dispersant having an amine-containing group as a functional group preferably has a molecular weight Mw of 2000 to 200,000 and an amine value of 5 to 100 mgKOH / g. The dispersant having a carboxyl group preferably has a molecular weight of Mw 2000 to 200000 and an acid value of 1 to 50 mgKOH / g.
当該分散剤の添加量は、複合タングステン酸化物微粒子100重量部に対し10重量部~1000重量部の範囲であることが望ましく、より好ましくは30重量部~400重量部の範囲である。分散剤添加量が上記範囲にあれば、複合タングステン酸化物微粒子が、ポリビニルアセタール樹脂中で均一に分散するとともに、得られる熱線遮蔽膜の物性に悪影響を及ぼすことがないからである。 The amount of the dispersant added is desirably in the range of 10 to 1000 parts by weight, more preferably in the range of 30 to 400 parts by weight with respect to 100 parts by weight of the composite tungsten oxide fine particles. This is because if the added amount of the dispersant is in the above range, the composite tungsten oxide fine particles are uniformly dispersed in the polyvinyl acetal resin, and the physical properties of the obtained heat ray shielding film are not adversely affected.
(3)選択波長吸収材料
本発明に係る選択波長吸収材料は、一定の波長領域の光のみを選択的に、強く吸収する材料である。
上述したように、本発明者らは、JIS R 3106に記載されている可視光透過率算出に使用される重価係数の波長分布を考慮し、さらにJIS Z 8701およびJIS K 7373に記載されているプラスチックのYI算出方法を検討した。そして、当該検討の結果、上述した複合タングステン酸化物微粒子だけでは十分に遮蔽しきれない波長420nm付近の光を強く吸収し、かつ可視光透過率算出に大きく寄与する波長領域である波長550nm付近に吸収を持たず、かつYIに大きな影響を及ぼす波長460nm付近の光の吸収を持たない選択波長吸収材料を、複合タングステン酸化物微粒子と併用する構成に想到した。そして、当該波長420nm付近の光を強く吸収し、波長460nm付近および波長550nm付近に吸収を持たない選択波長吸収材料を、複合タングステン酸化物微粒子と併用する構成を用いることで、複合タングステン酸化物微粒子単独で使用する場合と比較して、合わせ透明基材のYIを上昇させることなく、より低い日射透過率を得ることが出来た。
(3) Selected Wavelength Absorbing Material The selected wavelength absorbing material according to the present invention is a material that selectively and strongly absorbs only light in a certain wavelength region.
As described above, the present inventors have considered the wavelength distribution of the weight coefficient used in the visible light transmittance calculation described in JIS R 3106, and further described in JIS Z 8701 and JIS K 7373. The YI calculation method for plastics was examined. As a result of the examination, the light near the wavelength of 420 nm that cannot be sufficiently shielded by the composite tungsten oxide fine particles alone is strongly absorbed, and near the wavelength of 550 nm, which is a wavelength region that greatly contributes to the visible light transmittance calculation. The inventors have conceived a configuration in which a selective wavelength absorbing material that does not absorb light and does not absorb light having a wavelength of about 460 nm that greatly affects YI is used in combination with the composite tungsten oxide fine particles. Then, by using a configuration in which a selective wavelength absorbing material that strongly absorbs light in the vicinity of the wavelength of 420 nm and has no absorption in the vicinity of the wavelength of 460 nm and the wavelength of about 550 nm is used in combination with the composite tungsten oxide fine particles, the composite tungsten oxide fine particles Compared with the case of using alone, the lower solar transmittance could be obtained without increasing the YI of the laminated transparent base material.
また、例えば、自動車フロントガラスのように、高い視認性が要求される部材として熱線遮蔽合わせ透明基材が使用された場合、直射日光、ヘッドランプなどの強い光が、当該熱線遮蔽合わせ透明基材に照射された際、含有される複合タングステン酸化物微粒子等の微粒子が可視光の短波長領域を強く散乱し、当該熱線遮蔽合わせ透明基材が青白く曇る現象が問題となる場合があった。
ここで、本発明者らは、上述した選択波長吸収材料が、複合タングステン酸化物微粒子等の微粒子によって散乱されて発生した可視光短波長領域の散乱光を吸収することで、当該青白く曇りの発生を抑制し、本発明に係る熱線遮蔽膜、および、熱線遮蔽合わせ透明基材の透明性を高める効果をも発揮出来ることに想到した。
In addition, for example, when a heat ray shielding laminated transparent base material is used as a member that requires high visibility, such as an automobile windshield, strong light such as direct sunlight, headlamps, etc. When this is irradiated, fine particles such as composite tungsten oxide fine particles contained are strongly scattered in the short wavelength region of visible light, and the phenomenon that the transparent substrate for heat ray shielding becomes cloudy white may be a problem.
Here, the present inventors have made the above-mentioned selective wavelength absorbing material absorb the scattered light in the short wavelength region of visible light generated by being scattered by fine particles such as composite tungsten oxide fine particles, thereby generating the bluish and cloudy color. It was conceived that the effect of improving the transparency of the heat ray shielding film according to the present invention and the heat ray shielding laminated transparent base material can be exhibited.
本発明に係る選択波長吸収材料の光学特性としては、媒体や基材の吸収を除いた選択波長吸収材料自体の波長550nmの光の透過率が90%以上、かつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率が40%以下であることが好ましい。また、波長550nmの光の透過率が90%以上、かつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率が15%以下であることがより好ましい。
これは、選択波長吸収材料自体が、波長550nmの光の透過率が90%以上、かつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率が40%以下の透過プロファイルを有するものであれば、当該選択波長吸収材料と複合タングステン酸化物微粒子とを併用したときに、可視光透過率が低下せず、基材のYIが大きく上昇することもなく、さらに、波長420nm付近の光の吸収も十分に得られるからである。その結果、上記複合タングステン酸化物微粒子単独で使用した場合と比較して、色調に大きな変化がなく、かつ日射透過率が低くなり、遮熱特性が向上するからである。
As the optical characteristics of the selective wavelength absorbing material according to the present invention, the selective wavelength absorbing material itself excluding the absorption of the medium and the substrate has a light transmittance of 90% or more and a light transmittance of 460 nm. When it is 90% or more, the transmittance of light having a wavelength of 420 nm is preferably 40% or less. Further, when the transmittance of light having a wavelength of 550 nm is 90% or more and the transmittance of light having a wavelength of 460 nm is 90% or more, the transmittance of light having a wavelength of 420 nm is more preferably 15% or less.
This is because when the selected wavelength absorbing material itself has a light transmittance of 90% or more at a wavelength of 550 nm and a light transmittance of 90% or more at a wavelength of 460 nm, the light transmittance at a wavelength of 420 nm is 40% or less. If it has a profile, when the selected wavelength absorbing material and the composite tungsten oxide fine particles are used in combination, the visible light transmittance does not decrease, the YI of the substrate does not significantly increase, and the wavelength This is because sufficient absorption of light near 420 nm can be obtained. As a result, compared with the case where the composite tungsten oxide fine particles are used alone, there is no significant change in color tone, and the solar transmittance is lowered, so that the heat shielding characteristics are improved.
本発明で使用される具体的な選択波長吸収材料としては、ベンゾトリアゾール化合物、ベンゾフェノン化合物、ヒドロキシフェニルトリアジン化合物、インドール化合物、アゾメチン化合物、ベンゾトリアゾリル化合物、ベンゾイル化合物等が挙げられる。なかでも、波長420nmの光の吸収係数が高く、熱線遮蔽膜の強度に影響を与えない程度の濃度で十分な吸収が得られるインドール化合物やアゾメチン化合物を用いることが好ましい。特に、インドール化合物は、少量の添加でも効果が明確である。 Specific examples of the wavelength-absorbing material used in the present invention include benzotriazole compounds, benzophenone compounds, hydroxyphenyltriazine compounds, indole compounds, azomethine compounds, benzotriazolyl compounds, benzoyl compounds, and the like. Among them, it is preferable to use an indole compound or an azomethine compound that has a high absorption coefficient of light having a wavelength of 420 nm and can obtain sufficient absorption at a concentration that does not affect the strength of the heat ray shielding film. In particular, the effect of the indole compound is clear even when added in a small amount.
本発明に係る選択波長吸収材料としてインドール化合物を用いる場合、(化1)で示される化合物を用いることが好ましい。ここで式中のRは、炭素数が1~10のアルキル基、もしくは炭素数が7~10のアラルキル基である。炭素数が1~10のアルキル基としてはメチル基、エチル基、ブチル基、2-エチルヘキシル基など、炭素数が7~10のアラルキル基としてはフェニルメチル基などが挙げられる。なかでも、(化1)で示されるインドール化合物のうち、Rがメチル基である化合物は、本発明に係る選択波長吸収材料として特に好ましい。
尤も、(化1)で示されるインドール化合物でなくても、インドール骨格を持ち、媒体や基材の吸収を除いたインドール化合物自体の波長550nmの光の透過率が90%以上、かつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率が40%以下であるインドール化合物であれば、本発明に係る選択波長吸収材料として好適に用いることができる。
When an indole compound is used as the selective wavelength absorption material according to the present invention, it is preferable to use a compound represented by (Chemical Formula 1). Here, R in the formula is an alkyl group having 1 to 10 carbon atoms or an aralkyl group having 7 to 10 carbon atoms. Examples of the alkyl group having 1 to 10 carbon atoms include a methyl group, an ethyl group, a butyl group, and 2-ethylhexyl group, and examples of the aralkyl group having 7 to 10 carbon atoms include a phenylmethyl group. Among them, among the indole compounds represented by (Chemical Formula 1), a compound in which R is a methyl group is particularly preferable as the selective wavelength absorption material according to the present invention.
However, even if it is not the indole compound represented by (Chemical Formula 1), it has an indole skeleton, the indole compound itself excluding the absorption of the medium and the substrate has a light transmittance of 90% or more at a wavelength of 550 nm and a wavelength of 460 nm. When the light transmittance is 90% or more, any indole compound having a light transmittance of 40% or less at a wavelength of 420 nm can be suitably used as the selective wavelength absorbing material according to the present invention.
複合タングステン酸化物微粒子と選択波長吸収材料の混合割合は、重量比(複合タングステン酸化物微粒子/選択波長吸収材料)の値が100/2~100/800の範囲であることが好ましい。より好ましくは100/5~100/800であり、100/10~100/400であるとさらに好ましい。選択波長吸収材料の添加量の混合割合が100/800以下であると、選択波長吸収材料による可視光領域の吸収が強くなり過ぎず、可視光透過率が維持される。その結果、上記複合タングステン酸化物微粒子単独で使用した場合と比較して日射透過率が維持され、遮熱特性が維持されるからである。また、選択波長吸収材料の添加量の混合割合が100/800以下であると、YIに大きな影響を与える可視光短波長領域の吸収が強くならず、YIが大きく上昇することなく熱線遮蔽膜の色調が維持されるからである。 The mixing ratio of the composite tungsten oxide fine particles and the selective wavelength absorbing material is preferably such that the value of the weight ratio (composite tungsten oxide fine particles / selective wavelength absorbing material) is in the range of 100/2 to 100/800. More preferably, it is 100/5 to 100/800, and more preferably 100/10 to 100/400. When the mixing ratio of the addition amount of the selective wavelength absorbing material is 100/800 or less, the visible wavelength region is not excessively absorbed by the selective wavelength absorbing material, and the visible light transmittance is maintained. As a result, the solar radiation transmittance is maintained as compared with the case where the composite tungsten oxide fine particles are used alone, and the heat shielding characteristics are maintained. Further, when the mixing ratio of the addition amount of the selective wavelength absorbing material is 100/800 or less, the absorption in the visible light short wavelength region, which has a great influence on YI, is not increased, and the heat ray shielding film does not increase significantly without increasing YI. This is because the color tone is maintained.
特に、選択波長吸収材料として波長420nmの光の吸収係数が高い、例えばインドール化合物やアゾメチン化合物を用いた場合は、選択波長吸収材料の添加量の混合割合が、上述した重量比の値で100/100以下、100/2以上であっても、上記複合タングステン酸化物微粒子単独で使用した場合と比較して、色調には大きな変化がなく、かつ日射透過率が低くなり、遮熱特性が向上する。 In particular, when an absorption coefficient of light having a wavelength of 420 nm is high as the selective wavelength absorption material, for example, an indole compound or an azomethine compound is used, the mixing ratio of the addition amount of the selective wavelength absorption material is 100 / weight ratio. Even if it is 100 or less and 100/2 or more, compared with the case where the composite tungsten oxide fine particles are used alone, the color tone is not greatly changed, and the solar radiation transmittance is lowered, so that the heat shielding property is improved. .
本発明に係る熱線遮蔽合わせ透明基材が、窓材として自動車や建造物に使用された際には、自然な色調(透明または無彩色)に近いことが好ましい。特に、本発明に係る熱線遮蔽合わせ透明基材が自動車のフロントガラス等に用いる場合を想定すると、運転中の安全を担保するため、透視像の色が正常に識別可能であることが好ましい。
当該観点より、本発明に係る熱線遮蔽合わせ透明基材に対しては、例えば自動車用合わせガラスに求められる性能を規定したJIS R 3211およびJIS R 3212に基づく色の識別試験において、透視像の色が正常に識別可能であることが好ましい。
ここで、本発明に係る熱線遮蔽合わせ透明基材のYIが-20以上10以下であると、当該透視像の色が正常に識別可能である。そして、上述した本発明に係る複合タングステン酸化物微粒子と選択波長吸収材料の混合割合の構成をとることにより、本発明に係る熱線遮蔽合わせ透明基材のYIの値を-20以上10以下とすることが出来る。尚、合わせ透明基材のYIが-20以上5以下であると、透視像の色がさらに容易に識別可能であるため、より好ましい。
When the heat ray shielding laminated transparent base material according to the present invention is used as a window material in an automobile or a building, it is preferable to have a natural color tone (transparent or achromatic color). In particular, assuming that the heat-shielding transparent base material according to the present invention is used for an automobile windshield or the like, it is preferable that the color of the fluoroscopic image can be normally identified in order to ensure safety during driving.
From this viewpoint, for the heat ray-shielding laminated transparent substrate according to the present invention, for example, in the color discrimination test based on JIS R 3211 and JIS R 3212 that define the performance required for laminated glass for automobiles, the color of the fluoroscopic image Is preferably identifiable.
Here, when the YI of the heat ray shielding laminated transparent base material according to the present invention is -20 or more and 10 or less, the color of the fluoroscopic image can be normally identified. Then, by adopting the composition of the mixing ratio of the composite tungsten oxide fine particles and the selective wavelength absorbing material according to the present invention described above, the YI value of the heat ray shielding laminated transparent base material according to the present invention is set to -20 or more and 10 or less. I can do it. In addition, it is more preferable that the YI of the laminated transparent base material is −20 or more and 5 or less because the color of the fluoroscopic image can be further easily identified.
選択波長吸収材料の熱線遮蔽膜への添加方法としては任意の方法を選択することができる。例えば、単純に、選択波長吸収材料をポリビニルアセタール樹脂および可塑剤へ直接添加することもできる。あるいは、前述した複合タングステン酸化物微粒子を分散した可塑剤へ、選択波長吸収材料を添加し、これを適宜な割合でポリビニルアセタール樹脂および可塑剤と混合することもできる。あるいは可塑剤に選択波長吸収材料を分散あるいは溶解し、ポリビルアセタール樹脂に添加することもできる。あるいは固体の分散剤中に選択波長吸収材料を分散させ、これをポリビニルアセタール樹脂および可塑剤に添加することもできる。 Any method can be selected as a method of adding the selective wavelength absorbing material to the heat ray shielding film. For example, the selected wavelength absorbing material can simply be added directly to the polyvinyl acetal resin and plasticizer. Alternatively, a selective wavelength absorbing material can be added to the plasticizer in which the composite tungsten oxide fine particles are dispersed, and this can be mixed with the polyvinyl acetal resin and the plasticizer at an appropriate ratio. Alternatively, the selective wavelength absorbing material can be dispersed or dissolved in a plasticizer and added to the polyville acetal resin. Alternatively, the selective wavelength absorbing material can be dispersed in a solid dispersant and added to the polyvinyl acetal resin and the plasticizer.
いずれにしても、選択波長吸収材料が熱線遮蔽膜中で均一に分散していれば良く、得られる熱線遮蔽膜の透明性を損なわない方法であれば好適に用いられる。 In any case, it is sufficient that the selective wavelength absorbing material is uniformly dispersed in the heat ray shielding film, and any method that does not impair the transparency of the obtained heat ray shielding film is preferably used.
(4)紫外線吸収剤
本発明に係る、熱線遮蔽膜において、選択波長吸収材料として波長420nmの光の吸収係数が高い、例えばインドール化合物やアゾメチン化合物を用いた場合は、さらに紫外線吸収剤を添加することが好ましい構成である。
当該本発明に係る熱線遮蔽膜へさらに紫外線吸収剤を添加することが好ましい第一の理由は、インドール化合物やアゾメチン化合物は短波長の可視光を効率的に吸収するが、紫外線吸収剤を添加することで、紫外領域においても効果的な吸収を得られるからである。
紫外領域の光を十分にカットすることで、より高い温度上昇の抑止効果が得られる。また、本発明にかかる熱線遮蔽合わせ透明基材が搭載された、自動車車内や建造物内部の人間や内装などに対する紫外線の影響、日焼けや家具、内装の劣化などを十分に防止することができる。
第二の理由は、紫外線吸収剤を添加することで、太陽光等に起因する選択波長吸収材料の光劣化を抑制することができるからである。
この結果、本発明にかかる熱線遮蔽合わせ透明基材が、実際に自動車や建造物の窓材として長期にわたり使用された場合であっても、本発明に係る熱線遮蔽膜へさらに紫外線吸収剤を添加しておくことで、太陽光等に起因する選択波長吸収材料の光劣化を抑制することができる。
(4) Ultraviolet absorber In the heat ray shielding film according to the present invention, when an absorption coefficient of light having a wavelength of 420 nm is high as the selective wavelength absorbing material, for example, an indole compound or an azomethine compound is added, an ultraviolet absorber is further added. Is a preferable configuration.
The first reason why it is preferable to further add an ultraviolet absorber to the heat ray shielding film according to the present invention is that indole compounds and azomethine compounds efficiently absorb visible light having a short wavelength, but an ultraviolet absorber is added. This is because effective absorption can be obtained even in the ultraviolet region.
By sufficiently cutting light in the ultraviolet region, a higher temperature rise deterrence effect can be obtained. In addition, it is possible to sufficiently prevent the influence of ultraviolet rays on people and interiors in automobiles and buildings, sunburns, furniture, and deterioration of interiors, in which the heat ray shielding laminated transparent base material according to the present invention is mounted.
The second reason is that by adding an ultraviolet absorber, the photodegradation of the selective wavelength absorbing material due to sunlight or the like can be suppressed.
As a result, even when the heat ray shielding laminated transparent base material according to the present invention is actually used for a long time as a window material for automobiles and buildings, an ultraviolet absorber is further added to the heat ray shielding film according to the present invention. By doing so, it is possible to suppress light degradation of the selected wavelength absorbing material due to sunlight or the like.
上述した紫外線遮蔽剤としては、ベンゾフェノン化合物、サリチル酸化合物、HALS化合物、ベンゾトリアゾール化合物、トリアジン化合物、ベンゾトリアゾリル化合物、ベンゾイル化合物等の有機紫外線吸収剤、酸化亜鉛、酸化チタン、酸化セリウム等の無機紫外線吸収剤などが挙げられ、なかでもベンゾトリアゾール化合物、ベンゾフェノン化合物が特に好ましい。これは、ベンゾトリアゾール化合物およびベンゾフェノン化合物が、紫外線を十分に吸収するだけの濃度を添加した場合でも可視光透過率が非常に高く、かつ強力な紫外線の長期暴露に対する耐久性が高いためである。 Examples of the ultraviolet shielding agent include organic ultraviolet absorbers such as benzophenone compounds, salicylic acid compounds, HALS compounds, benzotriazole compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds, and inorganic substances such as zinc oxide, titanium oxide, and cerium oxide. Examples include ultraviolet absorbers, and among them, benzotriazole compounds and benzophenone compounds are particularly preferable. This is because the benzotriazole compound and the benzophenone compound have very high visible light transmittance and high durability against long-term exposure to strong ultraviolet rays even when a concentration sufficient to absorb ultraviolet rays is added.
熱線遮蔽膜中の紫外線吸収剤の含有率は、0.1重量%以上5.0重量%以下であることが好ましい。含有率が0.1%重量%以上であれば、選択波長吸収材料で吸収しきれない紫外光を十分に吸収することができ、また選択波長吸収材料の光劣化を十分に防止することができるためである。また含有率が5.0重量%以下であれば、熱線遮蔽膜中で紫外線吸収剤が析出することがなく、また膜の強度や接着力、耐貫通性に大きな影響を与えないためである。 The content of the ultraviolet absorber in the heat ray shielding film is preferably 0.1% by weight or more and 5.0% by weight or less. If the content is 0.1% by weight or more, it is possible to sufficiently absorb ultraviolet light that cannot be absorbed by the selective wavelength absorbing material, and to sufficiently prevent photodegradation of the selective wavelength absorbing material. Because. In addition, when the content is 5.0% by weight or less, the ultraviolet absorber does not precipitate in the heat ray shielding film, and does not significantly affect the strength, adhesive force, and penetration resistance of the film.
一方、ベンゾトリアゾール化合物、ベンゾフェノン化合物、トリアジン化合物、ベンゾトリアゾリル化合物、ベンゾイル化合物といった化合物は、インドール化合物やアゾメチン化合物よりは低いものの、波長420nmにおいて光の吸収係数を有している。そこで、これらの化合物の相当量を熱線遮蔽膜へ添加することにより、上述した波長550nmの光の透過率が90%以上、かつ波長460nmの光の透過率が90%以上のとき、波長420nmの光の透過率を40%以下との効果を発揮させることも出来る。当該構成によれば、これらの化合物は選択波長吸収材料と紫外線吸収剤との効果を兼ねることとなる。 On the other hand, compounds such as benzotriazole compounds, benzophenone compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds have a light absorption coefficient at a wavelength of 420 nm, although they are lower than indole compounds and azomethine compounds. Therefore, by adding a considerable amount of these compounds to the heat ray shielding film, when the transmittance of light having a wavelength of 550 nm is 90% or more and the transmittance of light having a wavelength of 460 nm is 90% or more, a wavelength of 420 nm The effect that the light transmittance is 40% or less can also be exhibited. According to the said structure, these compounds will serve as the effect of a selective wavelength absorption material and a ultraviolet absorber.
(5)赤外線吸収性有機化合物
本発明においては、所望により近赤外域に強い吸収を持つ赤外線吸収性有機化合物を、熱線遮蔽膜へさらに添加しても良い。
当該目的で用いられる赤外線吸収性有機化合物としては、フタロシアニン化合物、ナフタロシアニン化合物、イモニウム化合物、ジイモニウム化合物、ポリメチン化合物、ジフェニルメタン化合物、トリフェニルメタン化合物、キノン化合物、アゾ化合物、ペンタジエン化合物、アゾメチン化合物、スクアリリウム化合物、有機金属錯体、シアニン化合物等を使用することができる。
当該赤外線吸収性有機化合物として、上述した熱線遮蔽膜を構成する可塑剤に溶解するものを選択すれば、得られる熱線遮蔽膜の透明性を損なわないので好ましい。
(5) Infrared-absorbing organic compound In the present invention, an infrared-absorbing organic compound having strong absorption in the near-infrared region may be further added to the heat ray shielding film as desired.
Examples of infrared absorbing organic compounds used for this purpose include phthalocyanine compounds, naphthalocyanine compounds, imonium compounds, diimonium compounds, polymethine compounds, diphenylmethane compounds, triphenylmethane compounds, quinone compounds, azo compounds, pentadiene compounds, azomethine compounds, squarylium. Compounds, organometallic complexes, cyanine compounds and the like can be used.
As the infrared absorbing organic compound, it is preferable to select one that dissolves in the plasticizer constituting the heat ray shielding film described above, because the transparency of the obtained heat ray shielding film is not impaired.
当該赤外線吸収性有機化合物は、波長650nmから1000nmの可視光長波長領域から近赤外線領域の範囲の光を強く吸収する材料がより好ましい。これは、当該光学的特性を有する赤外線吸収性有機化合物と、波長800nm以上の波長領域に強い吸収をもつ複合タングステン酸化物微粒子とを併用した時の相乗効果が大きく、複合タングステン酸化物微粒子を単独で使用する場合と比較して、高い遮熱性能が得られるからである。
当該観点からは、本発明で用いる赤外線吸収性有機化合物としては、ジイモニウム化合物、フタロシアニン化合物が特に好ましい。
当該赤外線吸収性有機化合物と、前記複合タングステン酸化物微粒子との重量比が[複合タングステン酸化物微粒子/赤外線吸収性有機化合物]=100/5~100/100の範囲であることが好ましい。
赤外線吸収性有機化合物の添加量の混合割合が上述した重量比で100/5より多ければ、赤外線吸収性有機化合物による波長650nmから1000nmの可視光長波長領域から近赤外線領域の範囲の光を強く吸収する効果が得られ好ましい。また、赤外線吸収性有機化合物の添加量の混合割合が上述した重量比で100/100以下であれば、当該赤外線吸収性有機化合物により可視光透過率算出に大きく寄与する波長領域である波長550nm付近の光まで吸収されることを回避出来る為、可視光透過率の低下を回避できる。そのため、可視光透過率を合わせても遮熱特性が担保され、好ましい。
The infrared-absorbing organic compound is more preferably a material that strongly absorbs light in the range from the visible long wavelength region to the near infrared region having a wavelength of 650 nm to 1000 nm. This is because there is a large synergistic effect when the infrared absorbing organic compound having the optical characteristics and the composite tungsten oxide fine particles having strong absorption in the wavelength region of 800 nm or more are used in combination. This is because a higher heat shielding performance can be obtained as compared with the case of using in the above.
From this viewpoint, as the infrared absorbing organic compound used in the present invention, a diimonium compound and a phthalocyanine compound are particularly preferable.
The weight ratio of the infrared absorbing organic compound and the composite tungsten oxide fine particles is preferably in the range of [composite tungsten oxide fine particles / infrared absorbing organic compound] = 100/5 to 100/100.
If the mixing ratio of the addition amount of the infrared absorbing organic compound is more than 100/5 by the above-mentioned weight ratio, the infrared absorbing organic compound strongly increases the light in the visible light long wavelength region from the wavelength range of 650 nm to 1000 nm to the near infrared region. The effect to absorb is acquired and it is preferable. Further, if the mixing ratio of the addition amount of the infrared absorbing organic compound is 100/100 or less in the above-mentioned weight ratio, the wavelength region near 550 nm, which is a wavelength region that greatly contributes to the visible light transmittance calculation by the infrared absorbing organic compound. Therefore, it is possible to avoid a decrease in visible light transmittance. For this reason, even if the visible light transmittance is combined, the heat shielding property is secured, which is preferable.
(6)ポリビニルアセタール樹脂
本発明に係る熱線遮蔽膜に用いるポリビニルアセタール樹脂としては、ポリビニルブチラール樹脂が好ましい。また、熱線遮蔽膜の物性を考慮した上で、アセタール化度が異なる複数種のポリビニルアセタール樹脂を併用してもよい。さらに、アセタール化時に複数種類のアルデヒドを組み合わせて反応させた共ポリビニルアセタール樹脂も、好ましく用いることが出来る。
当該観点から、ポリビニルアセタール樹脂のアセタール化度の好ましい下限は60%、上限は75%である。
(6) Polyvinyl acetal resin As the polyvinyl acetal resin used for the heat ray shielding film according to the present invention, a polyvinyl butyral resin is preferable. Further, in consideration of the physical properties of the heat ray shielding film, a plurality of types of polyvinyl acetal resins having different degrees of acetalization may be used in combination. Furthermore, a copolyvinyl acetal resin obtained by reacting a plurality of types of aldehydes in combination during acetalization can also be preferably used.
From this viewpoint, the preferable lower limit of the degree of acetalization of the polyvinyl acetal resin is 60%, and the upper limit is 75%.
上記ポリビニルアセタール樹脂は、ポリビニルアルコールをアルデヒドによりアセタール化することにより調製することができる。
上記ポリビニルアルコールは、通常、ポリ酢酸ビニルをケン化することにより得られ、一般的には、ケン化度80~99.8モル%のポリビニルアルコールが用いられる。
また、上記ポリビニルアルコールの重合度の好ましい下限は200、上限は3000である。重合度が200以上であると、製造される熱線遮蔽合わせ透明基材の貫通への耐性が保持され、安全性が保たれる。一方、3000以下であれば、樹脂膜の成形性が保たれ、樹脂膜の剛性も好ましい範囲に保たれ、加工性が保たれるからである。
The polyvinyl acetal resin can be prepared by acetalizing polyvinyl alcohol with an aldehyde.
The polyvinyl alcohol is usually obtained by saponifying polyvinyl acetate. Generally, polyvinyl alcohol having a saponification degree of 80 to 99.8 mol% is used.
Moreover, the preferable minimum of the polymerization degree of the said polyvinyl alcohol is 200, and an upper limit is 3000. When the degree of polymerization is 200 or more, resistance to penetration of the manufactured heat ray shielding laminated transparent base material is maintained, and safety is maintained. On the other hand, if it is 3000 or less, the moldability of the resin film is maintained, the rigidity of the resin film is also maintained in a preferable range, and the workability is maintained.
上記アルデヒドは特に限定されず、一般的には、n-ブチルアルデヒド、イソブチルアルデヒド、2-エチルブチルアルデヒド、n-ヘキシルアルデヒド、n-オクチルアルデヒド、アセトアルデヒド等、炭素数が1~10のアルデヒドが用いられる。なかでも、n-ブチルアルデヒド、n-ヘキシルアルデヒド、n-バレルアルデヒドが好ましく、より好ましくは炭素数が4のブチルアルデヒドである。 The aldehyde is not particularly limited, and in general, aldehydes having 1 to 10 carbon atoms such as n-butyraldehyde, isobutyraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, acetaldehyde and the like are used. It is done. Of these, n-butyraldehyde, n-hexylaldehyde, and n-valeraldehyde are preferable, and butyraldehyde having 4 carbon atoms is more preferable.
(7)可塑剤
本発明に係るポリビニルアセタール樹脂を主成分とした熱線遮蔽膜に用いられる可塑剤としては、一価アルコールと有機酸エステルとの化合物である可塑剤や、多価アルコール有機酸エステル化合物等のエステル系である可塑剤、有機リン酸系可塑剤等のリン酸系である可塑剤が挙げられる。いずれの可塑剤も、室温で液状であることが好ましい。特に、多価アルコールと脂肪酸から合成されたエステル化合物である可塑剤が好ましい。
(7) Plasticizer The plasticizer used for the heat ray shielding film mainly composed of the polyvinyl acetal resin according to the present invention includes a plasticizer that is a compound of a monohydric alcohol and an organic acid ester, and a polyhydric alcohol organic acid ester. Examples include ester plasticizers such as compounds, and phosphoric acid plasticizers such as organic phosphate plasticizers. Any plasticizer is preferably liquid at room temperature. In particular, a plasticizer that is an ester compound synthesized from a polyhydric alcohol and a fatty acid is preferred.
当該多価アルコールと脂肪酸から合成されたエステル化合物は特に限定されないが、例えば、トリエチレングリコール、テトラエチレングリコール、トリプロピレングリコール等のグリコールと、酪酸、イソ酪酸、カプロン酸、2-エチル酪酸、ヘプチル酸、n-オクチル酸、2-エチルヘキシル酸、ペラルゴン酸(n-ノニル酸)、デシル酸等の一塩基性有機酸との反応によって得られた、グリコール系エステル化合物が挙げられる。また、テトラエチレングリコール、トリプロピレングリコールと、上記一塩基性有機とのエステル化合物等も挙げられる。
なかでも、トリエチレングリコールジヘキサネート、トリエチレングリコールジ-2-エチルブチレート、トリエチレングリコールジ-オクタネート、トリエチレングリコールジ-2-エチルヘキサノネート等のトリエチレングリコールの脂肪酸エステルが好適である。トリエチレングリコールの脂肪酸エステルは、ポリビニルアセタールとの相溶性や耐寒性など様々な性質をバランスよく備えており、加工性、経済性にも優れている。
The ester compound synthesized from the polyhydric alcohol and fatty acid is not particularly limited. For example, glycol such as triethylene glycol, tetraethylene glycol, tripropylene glycol, butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptyl Examples thereof include glycol ester compounds obtained by reaction with monobasic organic acids such as acids, n-octylic acid, 2-ethylhexylic acid, pelargonic acid (n-nonyl acid), and decyl acid. In addition, ester compounds of tetraethylene glycol, tripropylene glycol, and the above-mentioned monobasic organic are also included.
Of these, fatty acid esters of triethylene glycol such as triethylene glycol dihexanate, triethylene glycol di-2-ethylbutyrate, triethylene glycol dioctanoate, and triethylene glycol di-2-ethylhexanate are suitable. is there. The fatty acid ester of triethylene glycol has various properties such as compatibility with polyvinyl acetal and cold resistance in a well-balanced manner, and is excellent in processability and economy.
可塑剤の選択にあたっては加水分解性が低いものであることに留意する。当該観点からは、トリエチレングリコールジ-2-エチルヘキサネート、トリエチレングリコールジ-2-エチルブチレート、テトラエチレングリコールジ-2-エチルヘキサネートが好ましい。 When choosing a plasticizer, keep in mind that it has low hydrolyzability. From this viewpoint, triethylene glycol di-2-ethylhexanate, triethylene glycol di-2-ethylbutyrate, and tetraethylene glycol di-2-ethylhexanate are preferable.
(8)接着力調整剤
本発明に係る熱線遮蔽膜へ、さらに所望により接着力調整剤を含有させることも好ましい。
当該接着力調整剤は、特に限定されないが、アルカリ金属塩および/またはアルカリ土類金属塩が好適に用いられる。当該金属塩を構成する酸は、特に限定されず、例えば、オクチル酸、ヘキシル酸、酪酸、酢酸、蟻酸等のカルボン酸、又は、塩酸、硝酸等の無機酸が挙げられる。アルカリ金属塩および/またはアルカリ土類金属塩の中でも、炭素数2~16のカルボン酸マグネシウム塩、炭素数2~16のカルボン酸カリウム塩が好ましい。
当該炭素数2~16の有機酸のカルボン酸マグネシウム塩、カリウム塩としては、特に限定されないが、例えば、酢酸マグネシウム、酢酸カリウム、プロピオン酸マグネシウム、プロピオン酸カリウム、2-エチルブタン酸マグネシウム、2-エチルブタン酸カリウム、2-エチルヘキサン酸マグネシウム、2-エチルヘキサン酸カリウム等が好適に用いられる。
(8) Adhesive strength adjusting agent It is also preferable to add an optional adhesive strength adjusting agent to the heat ray shielding film according to the present invention.
Although the said adhesive force regulator is not specifically limited, An alkali metal salt and / or an alkaline-earth metal salt are used suitably. The acid which comprises the said metal salt is not specifically limited, For example, inorganic acids, such as carboxylic acids, such as octyl acid, hexyl acid, butyric acid, acetic acid, formic acid, or hydrochloric acid, nitric acid, are mentioned. Among the alkali metal salts and / or alkaline earth metal salts, a carboxylic acid magnesium salt having 2 to 16 carbon atoms and a potassium carboxylate salt having 2 to 16 carbon atoms are preferable.
The carboxylic acid magnesium salt or potassium salt of the organic acid having 2 to 16 carbon atoms is not particularly limited, and examples thereof include magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, magnesium 2-ethylbutanoate, and 2-ethylbutane. Potassium acid, magnesium 2-ethylhexanoate, potassium 2-ethylhexanoate and the like are preferably used.
これらの接着力調整剤は単独で用いてもよく、2種以上を併用してもよい。
尚、接着力調整剤として、ナトリウム、カリウム、マグネシウム、カルシウム、セリウムのカルボン酸塩を用いた場合は、本来の接着力調整剤としての作用と、上述した複合タングステン酸化物微粒子の耐候性向上の効果も兼ね備えることができる。
These adhesive strength modifiers may be used alone or in combination of two or more.
In addition, when sodium, potassium, magnesium, calcium, or cerium carboxylate is used as an adhesive strength modifier, the action as an original adhesive strength modifier and the above-described improved weather resistance of the composite tungsten oxide fine particles are improved. It can also have an effect.
(9)その他の添加剤
本発明に係る熱線遮蔽膜へは、さらに所望により、一般的な添加剤を配合することも可能である。例えば、所望により任意の色調を与えるための、アゾ系染料、シアニン系染料、キノリン系、ペリレン系染料、カーボンブラック等、一般的に熱可塑性樹脂の着色に利用されている染料化合物、顔料化合物を添加しても良い。特に本発明においては、可視光の短波長側の光を吸収しているため、透過光色がやや黄色味を帯びる。そのため、染料、顔料等の化合物を添加して熱線遮蔽膜の色調を調整することが好ましい。
また、その他の添加剤として、カップリング剤、界面活性剤、帯電防止剤等を添加することが出来る。
(9) Other additives The heat-ray shielding film according to the present invention may further contain general additives as desired. For example, azo dyes, cyanine dyes, quinoline dyes, perylene dyes, carbon black, etc., which are generally used for coloring thermoplastic resins to give an arbitrary color tone as desired. It may be added. Particularly in the present invention, since the light on the short wavelength side of visible light is absorbed, the transmitted light color is slightly yellowish. Therefore, it is preferable to adjust the color tone of the heat ray shielding film by adding a compound such as a dye or a pigment.
As other additives, a coupling agent, a surfactant, an antistatic agent, and the like can be added.
[2]熱線遮蔽膜
本発明に係る熱線遮蔽膜を製造する為には、
(i)上述した複合タングステン酸化物微粒子と分散剤とを、ポリビニルアセタール樹脂へ添加する可塑剤の一部に分散して、複合タングステン酸化物微粒子分散液を製造する、
または、
(ii)複合タングステン酸化物微粒子と分散剤とを一般的な有機溶剤に分散した分散液を得た後、その有機溶剤を除去することで固体の分散剤中に複合タングステン酸化物微粒子が分散した状態の複合タングステン酸化物微粒子分散体を製造すれば良い。
[2] Heat ray shielding film In order to produce the heat ray shielding film according to the present invention,
(I) The composite tungsten oxide fine particles and the dispersant described above are dispersed in a part of the plasticizer added to the polyvinyl acetal resin to produce a composite tungsten oxide fine particle dispersion.
Or
(Ii) After obtaining a dispersion in which the composite tungsten oxide fine particles and the dispersant are dispersed in a general organic solvent, the composite tungsten oxide fine particles are dispersed in the solid dispersant by removing the organic solvent. What is necessary is just to manufacture the composite tungsten oxide fine particle dispersion in a state.
そして、製造された複合タングステン酸化物微粒子可塑剤分散液、または、製造された複合タングステン酸化物微粒子分散体と、選択波長吸収材料と、ポリビニルアセタール樹脂と、可塑剤と、望ましくは紫外線吸収剤と、所望によりその他の添加剤や接着力調整剤とを混合し、混練した後、押出成形法、カレンダー成形法等の公知の方法により、例えば、フィルム状に成形することによって製造することが出来る。さらに、所望により当該熱線遮蔽膜へ赤外線吸収性有機化合物を添加すると、より高い熱線遮蔽特性が得られる。 And the produced composite tungsten oxide fine particle plasticizer dispersion, or the produced composite tungsten oxide fine particle dispersion, the selective wavelength absorbing material, the polyvinyl acetal resin, the plasticizer, and preferably the ultraviolet absorber. If desired, it can be produced by, for example, forming into a film by a known method such as an extrusion molding method or a calender molding method after mixing and kneading other additives and an adhesive strength adjusting agent. Further, if an infrared absorbing organic compound is added to the heat ray shielding film as desired, higher heat ray shielding characteristics can be obtained.
以下、複合タングステン酸化物微粒子の可塑剤分散液の製造方法、および、複合タングステン酸化物微粒子分散体の製造方法について説明する。 Hereinafter, a method for producing a composite tungsten oxide fine particle plasticizer dispersion and a method for producing a composite tungsten oxide fine particle dispersion will be described.
(1)複合タングステン酸化物微粒子の可塑剤分散液の製造方法
複合タングステン酸化物微粒子と分散剤とを、可塑剤に添加・混合し、一般的な分散方法を用いて複合タングステン酸化物微粒子の可塑剤分散液を得ることができる。具体的には、ビーズミル、ボールミル、サンドミル、超音波分散などの分散方法を用いることが出来る。
(1) Manufacturing method of plasticizer dispersion liquid of composite tungsten oxide fine particles The composite tungsten oxide fine particles and the dispersant are added to and mixed with the plasticizer, and the composite tungsten oxide fine particles are plasticized using a general dispersion method. An agent dispersion can be obtained. Specifically, a dispersion method such as a bead mill, a ball mill, a sand mill, or ultrasonic dispersion can be used.
尚、当該複合タングステン酸化物微粒子の可塑剤への分散の際、所望により、さらに120℃以下の沸点を有する有機溶剤を添加しても良い。
当該有機溶剤は、120℃以下の沸点を持つものが好ましく使用される。沸点が120℃以下であれば、後工程である乾燥工程、特に減圧乾燥で除去することが容易である。この結果、減圧乾燥の工程で除去することが迅速に進み、複合タングステン酸化物微粒子含有組成物の生産性に寄与するからである。さらに、減圧乾燥の工程が容易かつ十分に進行するので、本発明に係る複合タングステン酸化物微粒子含有組成物中に過剰な有機溶剤が残留するのを回避できる。この結果、熱線遮蔽膜成形時に気泡の発生などの不具合が発生することを回避できる。具体的には、トルエン、メチルエチルケトン、メチルイソブチルケトン、酢酸ブチル、イソプロピルアルコール、エタノールが挙げられるが、沸点が120℃以下で、且つ複合タングステン酸化物微粒子を均一に分散可能なものであれば、任意に選択できる。
In addition, when the composite tungsten oxide fine particles are dispersed in the plasticizer, an organic solvent having a boiling point of 120 ° C. or lower may be added as desired.
As the organic solvent, those having a boiling point of 120 ° C. or less are preferably used. If the boiling point is 120 ° C. or lower, it is easy to remove by a drying step, which is a subsequent step, particularly by drying under reduced pressure. As a result, removal in the reduced-pressure drying step proceeds rapidly, contributing to the productivity of the composite tungsten oxide fine particle-containing composition. Furthermore, since the vacuum drying process proceeds easily and sufficiently, it can be avoided that an excess organic solvent remains in the composite tungsten oxide fine particle-containing composition according to the present invention. As a result, it is possible to avoid the occurrence of problems such as the generation of bubbles when forming the heat ray shielding film. Specific examples include toluene, methyl ethyl ketone, methyl isobutyl ketone, butyl acetate, isopropyl alcohol, and ethanol. Any boiling point can be used as long as it has a boiling point of 120 ° C. or lower and can uniformly disperse the composite tungsten oxide fine particles. Can be selected.
複合タングステン酸化物微粒子を均一に有機溶剤へ分散させる方法は、一般的な方法から任意に選択出来る。具体例としては、ビーズミル、ボールミル、サンドミル、超音波分散などの方法を用いることが出来る。 The method of uniformly dispersing the composite tungsten oxide fine particles in the organic solvent can be arbitrarily selected from general methods. As specific examples, methods such as a bead mill, a ball mill, a sand mill, and ultrasonic dispersion can be used.
また、複合タングステン酸化物微粒子含有分散液から有機溶剤を除去する方法としては、減圧乾燥する方法が好ましい。具体的には、複合タングステン酸化物微粒子含有分散液を攪拌しながら減圧乾燥して、複合タングステン酸化物微粒子含有組成物と有機溶剤成分とを分離する。減圧乾燥に用いる装置としては、真空攪拌型の乾燥機があげられるが、上記機能を有する装置であれば良く、特に限定されない。また、乾燥工程の減圧の圧力は適宜選択される。 Further, as a method for removing the organic solvent from the composite tungsten oxide fine particle-containing dispersion, a method of drying under reduced pressure is preferable. Specifically, the composite tungsten oxide fine particle-containing dispersion is dried under reduced pressure while stirring to separate the composite tungsten oxide fine particle-containing composition and the organic solvent component. Examples of the apparatus used for drying under reduced pressure include a vacuum stirring type dryer, but any apparatus having the above functions may be used, and the apparatus is not particularly limited. Moreover, the pressure of the pressure reduction of a drying process is selected suitably.
当該減圧乾燥法を用いることで、溶剤の除去効率が向上すると伴に、複合タングステン酸化物微粒子含有組成物が長時間高温に曝されることがないので、分散している微粒子の凝集が起こらず好ましい。さらに生産性も上がり、蒸発した有機溶剤を回収することも容易で、環境的配慮からも好ましい。 By using the reduced-pressure drying method, the removal efficiency of the solvent is improved, and the composite tungsten oxide fine particle-containing composition is not exposed to high temperature for a long time, so that aggregation of dispersed fine particles does not occur. preferable. Furthermore, productivity is increased, and it is easy to collect the evaporated organic solvent, which is preferable from the environmental consideration.
(2)複合タングステン酸化物微粒子分散体の製造方法
上述した複合タングステン酸化物微粒子の可塑剤分散液、または、複合タングステン酸化物微粒子と分散剤と可塑剤とを、上述した120℃以下の沸点を有する有機溶剤に添加・混合し、一般的な分散方法を用いて複合タングステン酸化物微粒子の濃度が50質量%以下となる複合タングステン酸化物微粒子分散体を製造する。
(2) Manufacturing method of composite tungsten oxide fine particle dispersion The plasticizer dispersion liquid of the composite tungsten oxide fine particles described above, or the composite tungsten oxide fine particles, the dispersant, and the plasticizer have a boiling point of 120 ° C. or less. A composite tungsten oxide fine particle dispersion in which the concentration of the composite tungsten oxide fine particles is 50% by mass or less is produced using a general dispersion method.
当該可塑剤中の複合タングステン酸化物微粒子の濃度は50質量%以下であることが好ましい。可塑剤中の複合タングステン酸化物微粒子の濃度が50質量%以下であれば、微粒子の凝集が起こり難く、分散が容易で、粘性の急増も回避出来、取り扱いが容易だからである。
複合タングステン酸化物微粒子を均一に可塑剤へ分散させる方法は、一般的な方法から任意に選択出来る。具体例として複合タングステン酸化物微粒子含有分散液を得た後、公知の方法でその有機溶剤を除去することで、固体の分散剤中に複合タングステン酸化物微粒子が分散した状態の複合タングステン酸化物微粒子分散体を得ることも出来る。
The concentration of the composite tungsten oxide fine particles in the plasticizer is preferably 50% by mass or less. If the concentration of the composite tungsten oxide fine particles in the plasticizer is 50% by mass or less, the fine particles are hardly aggregated, easily dispersed, a sudden increase in viscosity can be avoided, and handling is easy.
A method of uniformly dispersing the composite tungsten oxide fine particles in the plasticizer can be arbitrarily selected from general methods. As a specific example, after obtaining a dispersion containing composite tungsten oxide fine particles, the organic solvent is removed by a known method, so that the composite tungsten oxide fine particles are dispersed in a solid dispersant. A dispersion can also be obtained.
[3]熱線遮蔽合わせ透明基材
本発明に係る熱線遮蔽膜を用いた熱線遮蔽合わせ透明基材には、様々な形態がある。
例えば、透明基材として無機ガラスを用いた熱線遮蔽合わせ無機ガラスは、本発明に係る熱線遮蔽膜を挟み込んで存在させた対向する複数枚の無機ガラスを、公知の方法で張り合わせ一体化することによって得られる。得られた熱線遮蔽合わせ無機ガラスは、主に自動車のフロント用の無機ガラスや、建物の窓として使用することが出来る。
[3] Heat ray shielding laminated transparent base material The heat ray shielding laminated transparent base material using the heat ray shielding film according to the present invention has various forms.
For example, a heat ray shielding laminated inorganic glass using inorganic glass as a transparent substrate is obtained by laminating and integrating a plurality of opposing inorganic glasses that are sandwiched by the heat ray shielding film according to the present invention by a known method. can get. The obtained heat-shielding laminated inorganic glass can be used mainly as an inorganic glass for the front of an automobile or a window of a building.
さらに、本発明に係る熱線遮蔽膜と、後述する赤外線反射フィルムを熱線遮蔽膜とを併用して、熱線遮蔽合わせ透明基材とする構成も好ましい。当該構成を採る場合、当該赤外線反射フィルムを熱線遮蔽膜と透明なPVB樹脂膜で挟みこんで一体化して多層膜とする。得られた多層膜を対向する複数枚の無機ガラスで挟み込み、公知の方法で張り合わせ一体化することによって、熱線遮蔽合わせ無機ガラスが得られる。
ここで、当該熱線遮蔽合わせ無機ガラスを自動車に用いることを考えると、自動車内の温度上昇抑制効果を考慮して、当該赤外線反射フィルムを本発明に係る熱線遮蔽膜より車外側に存在させる構成が好ましい。
Furthermore, the structure which uses the heat ray shielding film concerning this invention and the infrared rays reflective film mentioned later together as a heat ray shielding film, and makes it a heat ray shielding laminated transparent base material is also preferable. In the case of adopting this configuration, the infrared reflective film is sandwiched between a heat ray shielding film and a transparent PVB resin film to be integrated into a multilayer film. The obtained multilayer film is sandwiched between a plurality of opposing inorganic glasses and laminated and integrated by a known method to obtain a heat-shielding laminated inorganic glass.
Here, considering that the heat ray shielding laminated inorganic glass is used in an automobile, the structure in which the infrared reflection film is present outside the heat ray shielding film according to the present invention in consideration of the temperature rise suppressing effect in the automobile. preferable.
本発明に係る熱線遮蔽合わせ透明基材の遮熱特性は、可視光透過率に対する日射透過率で示される。可視光透過率に対して日射透過率が低いほど遮熱特性に優れた熱線遮蔽合わせ透明基材となる。具体的には、可視光透過率が70%のときに日射透過率が32.5%以下であることが好ましく、31%以下であるとより好ましく、30%以下であるとさらに好ましい。 The heat shielding characteristics of the heat-shielding laminated transparent base material according to the present invention are indicated by the solar radiation transmittance with respect to the visible light transmittance. The lower the solar radiation transmittance relative to the visible light transmittance, the more the heat ray shielding laminated transparent base material has better heat shielding properties. Specifically, when the visible light transmittance is 70%, the solar radiation transmittance is preferably 32.5% or less, more preferably 31% or less, and further preferably 30% or less.
特に、本発明に係る熱線遮蔽合わせ透明基材を自動車のフロントガラス等の窓材に用いる場合は、道路運送車両法にて規定されている透過率70%以上を満たしつつ高い熱線遮蔽能力が必要とされるからである。因みに、熱線遮蔽合わせ透明基材の日射透過率が32.5%以下であれば、外気温が30℃以上のときのエアコンの消費電力が、通常の合わせガラスが搭載させている場合と比較して、5%以上削減される。この結果、特にハイブリッドカーや電気自動車のような電池を用いる自動車においては、電池の消費を抑えられることから、航続距離の延長などに有意な効果が見られる。従って、自動車の燃費向上、温室効果ガス排出量削減に寄与することが期待でき、将来的には自動車の設計上、必須の部材となることが予想される。 In particular, when the heat ray shielding laminated transparent base material according to the present invention is used for a window material such as a windshield of an automobile, a high heat ray shielding ability is required while satisfying the transmittance of 70% or more stipulated by the Road Transport Vehicle Law. It is because it is said. Incidentally, if the solar radiation transmittance of the heat-shielding laminated transparent base material is 32.5% or less, the power consumption of the air conditioner when the outside air temperature is 30 ° C or higher is compared with the case where ordinary laminated glass is installed. Reduced by more than 5%. As a result, particularly in an automobile using a battery such as a hybrid car or an electric car, consumption of the battery can be suppressed, so that a significant effect is seen in extending the cruising distance. Therefore, it can be expected to contribute to improving the fuel efficiency of automobiles and reducing greenhouse gas emissions, and in the future, it is expected to become an essential member in the design of automobiles.
透明基材として透明樹脂を用い、上記無機ガラスと同様に使用し、または、上記無機ガラスと併用し、対向する透明基材の間に熱線遮蔽膜を挟み込んで存在させることでも、熱線遮蔽合わせ透明基材を得ることが出来る。当該熱線遮蔽合わせ透明基材の用途は、上述した熱線遮蔽合わせ無機ガラスと同様である。
また、所望により、本発明に係る熱線遮蔽膜単体として使用すること、無機ガラスや透明樹脂等の透明基材の片面または両面に本発明に係る熱線遮蔽膜を存在させて使用することも、勿論可能である。
A transparent resin is used as a transparent substrate, and it is used in the same manner as the above inorganic glass, or in combination with the above inorganic glass, and a heat ray shielding film is sandwiched between opposing transparent substrates, so that the heat ray shielding transparent A substrate can be obtained. The application of the heat ray shielding laminated transparent base material is the same as that of the heat ray shielding laminated inorganic glass described above.
In addition, if desired, the heat ray shielding film according to the present invention can be used alone, or the heat ray shielding film according to the present invention can be used on one side or both sides of a transparent substrate such as inorganic glass or transparent resin. Is possible.
ここで、上述した、本発明に係る熱線遮蔽膜と併用する赤外線反射フィルムについて説明する。
上述した本発明に係る赤外線反射フィルムは、本発明に係る熱線遮蔽膜と併用したときの光学特性を考慮すると、可視光領域にはほとんど太陽光の吸収を持たず、可視光の長波長領域から近赤外線領域、具体的には波長700nmから1200nmの範囲のみを反射するものであることが、熱線遮蔽機能の観点から好ましい。
具体的には、赤外線フィルムの光学特性として、可視光透過率85%以上、日射反射率18%以上であることが好ましく、可視光透過率88%以上、日射反射率21%以上であることがより好ましい。
さらに、自動車のフロントガラス、建物の窓として熱線遮蔽合わせ透明基材を使用することを考慮すると、本発明に係る赤外線反射フィルムは、携帯電話やETCに用いられている波長域の電磁波を透過させるものが好ましい。従って、導電性を持ち上記電磁波を透過させない金属膜付きフィルムよりも電磁波を透過させる樹脂多層膜付きフィルムやコレステリック液晶により赤外線を反射する特性を持たせたフィルムが好ましい。
Here, the infrared reflective film used together with the heat ray shielding film according to the present invention described above will be described.
In consideration of optical characteristics when the infrared reflective film according to the present invention described above is used in combination with the heat ray shielding film according to the present invention, the visible light region hardly absorbs sunlight, and from the long wavelength region of visible light. It is preferable from the viewpoint of the heat ray shielding function to reflect only the near infrared region, specifically, the wavelength range of 700 nm to 1200 nm.
Specifically, the optical properties of the infrared film are preferably a visible light transmittance of 85% or more and a solar reflectance of 18% or more, and a visible light transmittance of 88% or more and a solar reflectance of 21% or more. More preferred.
Furthermore, in consideration of the use of a heat ray shielding laminated transparent base material for automobile windshields and building windows, the infrared reflective film according to the present invention transmits electromagnetic waves in the wavelength region used for mobile phones and ETC. Those are preferred. Accordingly, a film with a resin multilayer film that transmits electromagnetic waves and a film that has the property of reflecting infrared rays with cholesteric liquid crystal are preferable to the film with metal film that has conductivity and does not transmit electromagnetic waves.
[4]まとめ
以上、詳細に説明したように、本発明に係る複合タングステン酸化物の可塑剤分散液、または、本発明に係る複合タングステン酸化物分散体と、選択波長吸収材料と、ポリビニルアセタール樹脂と、可塑剤とを混練し、さらに、公知の方法により、フィルム状に成形することによって、本発明に係る熱線遮蔽膜の作製が可能となった。
そして、当該本発明に係る熱線遮蔽膜を、対向する複数枚の透明基材の間に挟み込むように存在させることによって、可視光領域の高い透過性を維持すると共に低い日射透過率を発揮する、本発明に係る熱線遮蔽合わせ透明基材の作製が可能となった。
そして、当該複合タングステン酸化物微粒子と、波長550nm透過率が90%以上でありかつ波長460nm透過率が90%以上であるときの波長420nm透過率が40%以下の透過プロファイルを有する選択波長吸収材料を所定の割合で併用することで、複合タングステン酸化物微粒子を単独で使用した場合と比較して、より高い熱線遮蔽特性を発揮することが可能となった。
[4] Summary As described above in detail, the plasticizer dispersion of the composite tungsten oxide according to the present invention, or the composite tungsten oxide dispersion according to the present invention, the selective wavelength absorbing material, and the polyvinyl acetal resin. And a plasticizer were kneaded and further formed into a film by a known method, whereby the heat ray shielding film according to the present invention can be produced.
And by presenting the heat ray shielding film according to the present invention so as to be sandwiched between a plurality of opposed transparent substrates, it exhibits a low solar transmittance while maintaining high transparency in the visible light region, The production of a heat-shielded transparent base material according to the present invention has become possible.
And the selective wavelength absorption material which has the transmission profile whose wavelength 420nm transmittance is 40% or less when the wavelength 550nm transmittance is 90% or more and the wavelength 460nm transmittance is 90% or more with the composite tungsten oxide fine particles By using together at a predetermined ratio, it becomes possible to exhibit higher heat ray shielding characteristics as compared with the case where the composite tungsten oxide fine particles are used alone.
以下、実施例を参照しながら本発明をより具体的に説明する。但し、本発明は以下の実施例に限定されるものではない。
また、各実施例における選択波長吸収材料の波長420nm、波長460nmならび波長550nmの光の透過率は、選択波長吸収材料を適切な濃度で有機溶媒に溶解させた液を光路長1cmの石英ガラスセルに入れ、日立製作所(株)製の分光光度計U-4000を用いて測定した。ベースラインは溶解に用いた有機溶媒のみを同一のセルに入れた状態で引いた。選択波長吸収材料を溶解させる有機溶媒としてはトルエン、メチルイソブチルケトン、N-メチル-2-ピロリジノンから、選択波長吸収材料の溶媒溶解性に合わせて任意に選択した一種類を用いた。
熱線遮蔽合わせ透明基材の可視光透過率ならびに日射透過率は、同様に分光光度計U-4000を用いて測定した。尚、当該日射透過率は、熱線遮蔽合わせ透明基材の熱線遮蔽性能を示す指標である。熱線遮蔽合わせ透明基材のYIは、分光光度計U-4000を用いて測定された波長380~780nmの光の透過率から、JIS Z 8701およびJIS K 7373に基づいて算出した。
Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
In addition, the transmittance of light having a wavelength of 420 nm, a wavelength of 460 nm, and a wavelength of 550 nm of the selective wavelength absorbing material in each example is a quartz glass cell having an optical path length of 1 cm obtained by dissolving a liquid in which the selective wavelength absorbing material is dissolved at an appropriate concentration. The spectrophotometer U-4000 manufactured by Hitachi, Ltd. was used for measurement. The baseline was drawn with only the organic solvent used for dissolution in the same cell. As the organic solvent for dissolving the selected wavelength absorbing material, one kind arbitrarily selected from toluene, methyl isobutyl ketone, and N-methyl-2-pyrrolidinone according to the solvent solubility of the selected wavelength absorbing material was used.
The visible light transmittance and solar radiation transmittance of the transparent substrate with heat ray shielding were similarly measured using a spectrophotometer U-4000. In addition, the said solar transmittance is an parameter | index which shows the heat ray shielding performance of a heat ray shielding matching transparent base material. YI of the heat ray shielding laminated transparent base material was calculated based on JIS Z 8701 and JIS K 7373 from the transmittance of light having a wavelength of 380 to 780 nm measured using a spectrophotometer U-4000.
[実施例1]
複合タングステン酸化物微粒子Cs0.33WO3(以下、微粒子aと記載する。)を20質量%、官能基としてアミンを含有する基を有するアクリル系分散剤(アミン価48mgKOH/g、分解温度250℃)のアクリル系分散剤(以下、分散剤aと記載する。)10質量%、トリエチレングリコールジ-2-エチルヘキサノネート(以下、可塑剤aと記載する。)70質量%を秤量した。これらを、0.3mmφZrO2ビーズを入れたペイントシェーカーに装填し、10時間粉砕・分散処理し、微粒子aの可塑剤分散液(以下、微粒子分散液Aと記載する。)を得た。
ここで、微粒子分散液A内におけるタングステン酸化物微粒子の分散平均粒子径を、日機装製マイクロトラック粒度分布計で測定したところ24nmであった。
[Example 1]
20% by mass of composite tungsten oxide fine particles Cs 0.33 WO 3 (hereinafter referred to as fine particles a) and an acrylic dispersant having an amine-containing group as a functional group (amine value 48 mgKOH / g, decomposition temperature 250 ° C.) 10% by mass of acrylic dispersant (hereinafter referred to as “dispersant a”) and 70% by mass of triethylene glycol di-2-ethylhexanonate (hereinafter referred to as “plasticizer a”) were weighed. These were loaded into a paint shaker containing 0.3 mmφZrO 2 beads, and pulverized and dispersed for 10 hours to obtain a plasticizer dispersion of fine particles a (hereinafter referred to as fine particle dispersion A).
Here, the dispersion average particle diameter of the tungsten oxide fine particles in the fine particle dispersion A was measured with a Nikkiso Microtrac particle size distribution meter and found to be 24 nm.
ポリビニルブチラール樹脂に対して可塑剤38重量%を混合した混合物へ、所定量の微粒子分散液Aと、選択波長吸収材料としてインドール化合物であるオリヱント化学工業製BONASORB UA-3911(CAS No.142676-93-5。(化1)で示され、Rがメチル基であるインドール化合物。波長550nmの光の透過率を99%、波長460nmの光の透過率を90%としたときの420nmの透過率は0%。以下、インドール化合物Aと記載する。)を、前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]が100/20となり、かつ合わせ透明基材としたときの可視光透過率が70%以上となるよう添加し、熱線遮蔽膜の製造用組成物を調製した。
この熱線遮蔽膜の製造用組成物を、二軸押出機により200℃で混練し、Tダイより押出しカレンダーロール法により0.7mm厚のシートとして、実施例1に係る熱線遮蔽膜を得た。
A predetermined amount of fine particle dispersion A and BONASORB UA-3911 (CAS No. 142676-93 manufactured by Orient Chemical Co., Ltd.), which is an indole compound as a selective wavelength absorbing material, are added to a mixture obtained by mixing 38% by weight of a plasticizer with respect to polyvinyl butyral resin. -5, an indole compound represented by (Chemical formula 1), wherein R is a methyl group, the transmittance at 420 nm when the transmittance of light at a wavelength of 550 nm is 99% and the transmittance of light at a wavelength of 460 nm is 90%. 0%, hereinafter referred to as indole compound A), the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material [composite tungsten oxide fine particles / selective wavelength absorbing material] is 100/20, and Add a visible light transmittance of 70% or more when used as a transparent substrate to prepare a composition for manufacturing a heat ray shielding film. It was.
The composition for producing this heat ray shielding film was kneaded at 200 ° C. by a twin screw extruder, and the heat ray shielding film according to Example 1 was obtained as a sheet having a thickness of 0.7 mm by extrusion calendering from a T die.
得られた実施例1に係る熱線遮蔽膜を2枚の対向する無機ガラスで挟み込み、公知の方法で張り合わせ一体化して、実施例1に係る熱線遮蔽合わせ透明基材を得た。 The obtained heat ray shielding film according to Example 1 was sandwiched between two opposing inorganic glasses and bonded and integrated by a known method to obtain a heat ray shielding laminated transparent base material according to Example 1.
実施例1に係る熱線遮蔽合わせ透明基材の光学特性は、可視光透過率70.4%のときの日射透過率は31.3%、YIは-2.6であった。この結果を表1に示した。 The optical characteristics of the heat-shielding transparent base material according to Example 1 were as follows: the solar radiation transmittance was 31.3% and the YI was −2.6 when the visible light transmittance was 70.4%. The results are shown in Table 1.
[実施例2~9]
実施例1で説明した、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]を表1のように変えた以外は、実施例1と同様にして実施例2~9に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例2~9に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。実施例2~9に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
尚、選択波長吸収材料として、実施例2~4においては、上述したインドール化合物Aを用い、実施例5~6においては、アゾメチン化合物であるオリヱント化学工業製BONASORB UA-3701(CAS No.55567-59-4。(化2)で示され、波長550nmの光の透過率を98%、波長460nmの光の透過率を90%としたときの420nmの透過率は0%。以下、アゾメチン化合物Bと記載する。)を用いた。実施例7においては、ベンゾトリアゾール化合物であるBASF製TINUVIN 109(CAS No.83044-89-7。(化3)で示され、波長550nmの光の透過率を99%、波長460nmの光の透過率を90%としたときの420nmの透過率は0%。以下、ベンゾトリアゾール化合物Cと記載する。)を用いた。実施例8においては、ヒドロキシフェニルトリアジン化合物であるBASF製TINUVIN 479(CAS No.204848-45-3。(化4)で示され、波長550nmの光の透過率を99%、波長460nmの光の透過率を90%としたときの420nmの透過率は15%。以下、ヒドロキシフェニルトリアジン化合物Dと記載する。)を用いた。実施例9においては、ベンゾフェノン化合物である大和化成製DAINSORB P-6(CAS No.131-55-4。(化5)で示され、波長550nmの光の透過率を97%、波長460nmの光の透過率を92%としたときの420nmの透過率は25%。以下、ベンゾフェノン化合物Eと記載する。)を用いた。
[Examples 2 to 9]
The kind of the selective wavelength absorbing material and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film described in Example 1 [Composite tungsten oxide fine particles / selected wavelength absorbing material] The heat-shielding laminated transparent base materials according to Examples 2 to 9 were obtained in the same manner as in Example 1 except that Table 1 was changed as shown in Table 1. Then, the optical characteristics of the heat ray shielding laminated transparent base materials according to Examples 2 to 9 were measured in the same manner as in Example 1. Table 1 shows the measurement results of optical characteristics of the heat-shielding transparent substrates according to Examples 2 to 9.
As the selective wavelength absorbing material, the above-mentioned indole compound A is used in Examples 2 to 4, and in Examples 5 to 6, BONASORB UA-3701 (CAS No. 55567-) manufactured by Orient Chemical Industry, which is an azomethine compound. 59-4, and the transmittance at 420 nm is 0% when the transmittance of light at a wavelength of 550 nm is 98% and the transmittance of light at a wavelength of 460 nm is 90%, hereinafter referred to as azomethine compound B Was used). In Example 7, the benzotriazole compound TINUVIN 109 (CAS No. 83044-89-7, manufactured by BASF) is represented by 99%, and the transmittance of light having a wavelength of 550 nm is 99% and the transmission of light having a wavelength of 460 nm is used. When the rate was 90%, the transmittance at 420 nm was 0%, and hereinafter referred to as benzotriazole compound C). In Example 8, TINUVIN 479 (CAS No. 204848-45-3 manufactured by BASF), which is a hydroxyphenyl triazine compound, is represented by 99% transmittance of light having a wavelength of 550 nm and light having a wavelength of 460 nm. When the transmittance is 90%, the transmittance at 420 nm is 15%, which is hereinafter referred to as hydroxyphenyltriazine compound D). In Example 9, DAINSORB P-6 (CAS No. 131-55-4 manufactured by Daiwa Kasei Co., Ltd.), which is a benzophenone compound, is represented by 97% transmittance of light having a wavelength of 550 nm and light having a wavelength of 460 nm. The transmittance at 420 nm was 25% when the transmittance was 92%, hereinafter referred to as benzophenone compound E).
[比較例1]
選択波長吸収材料を添加しなかった以外は、実施例1と同様にして比較例1に係る熱線遮蔽合わせ透明基材を得た。そして当該比較例1に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。比較例1に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Comparative Example 1]
A heat ray shielding laminated transparent base material according to Comparative Example 1 was obtained in the same manner as Example 1 except that the selective wavelength absorbing material was not added. And the optical characteristic of the heat ray shielding laminated transparent base material which concerns on the said comparative example 1 was measured similarly to Example 1. FIG. Table 1 shows the optical property measurement results of the heat-shielding laminated transparent base material according to Comparative Example 1.
[比較例2~4]
実施例1で説明した、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]を表1のように変えた以外は、実施例1と同様にして比較例2~4に係る熱線遮蔽合わせ透明基材を得た。そして当該比較例2~4に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。この結果を表1に示した。
尚、選択波長吸収材料として、比較例2および3においては上述したインドール化合物Aを用い、比較例4においてはキノフタロン化合物であるC.I.ソルベントイエロー33(CAS No.8003-22-3。(化6)で示され、波長550nmの光の透過率を99%、波長460nmの光の透過率を90%としたときの420nmの透過率は55%。以下、キノフタロン化合物Hと記載する。)を用いた。
[Comparative Examples 2 to 4]
The kind of the selective wavelength absorbing material and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film described in Example 1 [Composite tungsten oxide fine particles / selected wavelength absorbing material] ] Were changed as shown in Table 1, and heat-shielded laminated transparent base materials according to Comparative Examples 2 to 4 were obtained in the same manner as in Example 1. Then, the optical characteristics of the heat ray shielding laminated transparent base materials according to Comparative Examples 2 to 4 were measured in the same manner as in Example 1. The results are shown in Table 1.
As the selective wavelength absorbing material, the above-mentioned indole compound A is used in Comparative Examples 2 and 3, and in Comparative Example 4, the quinophthalone compound C.I. I. Solvent yellow 33 (CAS No. 8003-22-3) (Chemical formula 6), the transmittance of 420 nm when the transmittance of light having a wavelength of 550 nm is 99% and the transmittance of light having a wavelength of 460 nm is 90% 55%, hereinafter referred to as quinophthalone compound H).
[実施例10]
複合タングステン酸化物微粒子Rb0.33WO3(以下、微粒子bと記載する。)を20質量%、分散剤aを10質量%、可塑剤aを70質量%秤量した。これらを、0.3mmφZrO2ビーズを入れたペイントシェーカーに装填し、10時間粉砕・分散処理し、微粒子bの可塑剤分散液(以下、微粒子分散液Bと記載する。)を得た。
ここで、微粒子分散液B内におけるタングステン酸化物微粒子の分散平均粒子径を、日機装製マイクロトラック粒度分布計で測定したところ27nmであった。
微粒子分散液Aの代替として微粒子分散液Bを用いた以外は実施例1と同様にして、実施例10に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例10に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。
この実施例10における複合タングステン酸化物微粒子の種類、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]を表1に示した。さらに、実施例10に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Example 10]
20 wt% of composite tungsten oxide fine particles Rb 0.33 WO 3 (hereinafter referred to as fine particles b), 10 wt% of dispersant a, and 70 wt% of plasticizer a were weighed. These were loaded into a paint shaker containing 0.3 mmφZrO 2 beads and pulverized and dispersed for 10 hours to obtain a plasticizer dispersion of fine particles b (hereinafter referred to as fine particle dispersion B).
Here, the dispersion average particle diameter of the tungsten oxide fine particles in the fine particle dispersion B was measured with a Nikkiso Microtrac particle size distribution meter to be 27 nm.
A heat ray shielding laminated transparent base material according to Example 10 was obtained in the same manner as in Example 1 except that the fine particle dispersion B was used as an alternative to the fine particle dispersion A. And the optical characteristic of the heat ray shielding laminated transparent base material which concerns on the said Example 10 was measured similarly to Example 1. FIG.
The type of composite tungsten oxide fine particles in Example 10, the type of selective wavelength absorbing material, and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film [composite tungsten oxide Fine particles / selective wavelength absorbing material] are shown in Table 1. Furthermore, the optical characteristic measurement result of the heat ray shielding laminated transparent base material concerning Example 10 was shown in Table 1.
[実施例11]
実施例1で説明したポリビニルブチラール樹脂100質量%に対して可塑剤a38質量%を混合した組成物へ、所定量の微粒子分散液Aとインドール化合物Aと赤外線吸収性有機化合物として日本カーリット製ジイモニウム化合物CIR-RL(以下、ジイモニウム化合物Fと記載する。)とを添加し、前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]が100/20となり、前記複合タングステン酸化物微粒子と前記赤外線吸収性有機化合物の重量比[複合タングステン酸化物微粒子/赤外線吸収性有機化合物]が100/5となり、かつ合わせ透明基材としたときの可視光透過率が70%以上となるよう添加し、熱線遮蔽膜の製造用組成物を調製した。
この熱線遮蔽膜の製造用組成物を二軸押出機により200℃で混練、Tダイより押出しカレンダーロール法により0.7mm厚のシートとして実施例11に係る熱線遮蔽膜を得た。得られた熱線遮蔽膜を2枚の対向する無機ガラスで挟み込み、公知の方法で張り合わせ一体化して、実施例11に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例11に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。この実施例11における複合タングステン酸化物微粒子の種類、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]、赤外線吸収性有機化合物の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記赤外線吸収性有機化合物の重量比[複合タングステン酸化物微粒子/赤外線吸収性有機化合物]を表1に示した。さらに、実施例11に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Example 11]
A predetermined amount of the fine particle dispersion A, the indole compound A, and a diimonium compound manufactured by Nippon Carlit Co., Ltd. as an infrared-absorbing organic compound to the composition obtained by mixing 38% by mass of the plasticizer a with 100% by mass of the polyvinyl butyral resin described in Example 1. CIR-RL (hereinafter referred to as diimonium compound F) is added, and the weight ratio of the composite tungsten oxide fine particles to the selected wavelength absorbing material [composite tungsten oxide fine particles / selected wavelength absorbing material] is 100/20. The weight ratio of the composite tungsten oxide fine particles to the infrared absorbing organic compound [composite tungsten oxide fine particles / infrared absorbing organic compound] is 100/5, and the visible light transmittance when the laminated transparent base material is used. Was added so that it might become 70% or more, and the composition for manufacture of a heat ray shielding film was prepared.
The composition for producing this heat ray shielding film was kneaded at 200 ° C. with a twin-screw extruder, extruded from a T die, and a heat ray shielding film according to Example 11 was obtained as a sheet having a thickness of 0.7 mm by a calender roll method. The obtained heat ray shielding film was sandwiched between two opposing inorganic glasses and laminated together by a known method to obtain a heat ray shielding laminated transparent base material according to Example 11. And the optical characteristic of the heat ray shielding laminated transparent base material concerning the said Example 11 was measured similarly to Example 1. FIG. The type of composite tungsten oxide fine particles, the type of selective wavelength absorbing material in Example 11 and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film [composite tungsten oxide Fine particle / selective wavelength absorbing material], type of infrared absorbing organic compound, and weight ratio of the composite tungsten oxide fine particle to the infrared absorbing organic compound in the composition for producing a heat ray shielding film [composite tungsten oxide fine particle / infrared ray Absorbable organic compounds] are shown in Table 1. Furthermore, Table 1 shows the optical property measurement results of the heat ray shielding laminated transparent base material according to Example 11.
[実施例12]
赤外線吸収性有機化合物としてフタロシアニン系化合物を用いた以外は実施例11と同様にして、実施例12に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例12に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。この実施例12における複合タングステン酸化物微粒子の種類、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]、赤外線吸収性有機化合物の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記赤外線吸収性有機化合物の重量比[複合タングステン酸化物微粒子/赤外線吸収性有機化合物]を表1に示した。さらに、実施例12に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Example 12]
The heat ray shielding laminated transparent base material which concerns on Example 12 was obtained like Example 11 except having used the phthalocyanine type compound as an infrared absorptive organic compound. And the optical characteristic of the heat ray shielding laminated transparent base material which concerns on the said Example 12 was measured similarly to Example 1. FIG. The type of composite tungsten oxide fine particles in Example 12, the type of selective wavelength absorbing material, and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film [composite tungsten oxide Fine particle / selective wavelength absorbing material], type of infrared absorbing organic compound, and weight ratio of the composite tungsten oxide fine particle to the infrared absorbing organic compound in the composition for producing a heat ray shielding film [composite tungsten oxide fine particle / infrared ray Absorbable organic compounds] are shown in Table 1. Furthermore, Table 1 shows the optical property measurement results of the heat ray shielding laminated transparent base material according to Example 12.
[実施例13]
赤外線反射フィルム(住友3M社製 スコッチティントNano90S:可視光透過率89%、日射反射率22%。以下、赤外線反射フィルムZと記載する。)を、実施例1で得られた熱線遮蔽膜と透明なPVB中間膜とで挟み、さらに2枚の対向する無機ガラスで挟み込み、公知の方法で張り合わせ一体化して、実施例13に係る熱線遮蔽合わせ透明基材を得た。
そして、当該実施例13に係る熱線遮蔽合わせ透明基材の光学特性を、実施例1と同様に測定した。当該測定の際、透明なPVB中間膜が接しているガラス面から光学特性を測定した。
この実施例13における複合タングステン酸化物微粒子の種類、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]、用いた赤外線反射フィルムを表1に示した。さらに、実施例13に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Example 13]
The infrared ray reflective film (Scotch Tint Nano 90S manufactured by Sumitomo 3M Co., Ltd .: visible light transmittance 89%, solar reflectance 22%, hereinafter referred to as infrared reflective film Z) is transparent to the heat ray shielding film obtained in Example 1. Was sandwiched between two PVB interlayer films, and sandwiched between two opposing inorganic glasses, and bonded together by a known method to obtain a heat ray shielding laminated transparent base material according to Example 13.
And the optical characteristic of the heat ray shielding laminated transparent base material which concerns on the said Example 13 was measured similarly to Example 1. FIG. During the measurement, optical characteristics were measured from the glass surface in contact with the transparent PVB intermediate film.
The type of composite tungsten oxide fine particles in Example 13, the type of selective wavelength absorbing material, and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film [composite tungsten oxide Fine particles / selective wavelength absorbing material] and the infrared reflection film used are shown in Table 1. Furthermore, Table 1 shows the optical property measurement results of the heat ray shielding laminated transparent base material according to Example 13.
[実施例14]
実施例1で説明したポリビニルブチラール樹脂100質量%に対して可塑剤a38質量%を混合した組成物へ、所定量の微粒子分散液Aとインドール化合物Aと紫外線吸収剤としてベンゾトリアゾール化合物Cとを添加し、前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]が100/20となり、組成物中の前記紫外線吸収剤の含有率が1.0重量%となり、かつ合わせ透明基材としたときの可視光透過率が70%以上となるよう添加し、熱線遮蔽膜の製造用組成物を調製した。
この熱線遮蔽膜の製造用組成物を二軸押出機により200℃で混練、Tダイより押出しカレンダーロール法により0.7mm厚のシートとして実施例14に係る熱線遮蔽膜を得た。得られた熱線遮蔽膜を2枚の対向する無機ガラスで挟み込み、公知の方法で張り合わせ一体化して、実施例14に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例14に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。この実施例14における複合タングステン酸化物微粒子の種類、選択波長吸収材料の種類および熱線遮蔽膜の製造用組成物中における前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比[複合タングステン酸化物微粒子/選択波長吸収材料]、紫外線吸収剤の種類および熱線遮蔽膜の製造用組成物中における紫外線吸収剤の含有率を表1に示した。さらに、実施例14に係る熱線遮蔽合わせ透明基材の光学特性測定結果を表1に示した。
[Example 14]
A predetermined amount of fine particle dispersion A, indole compound A, and benzotriazole compound C as an ultraviolet absorber are added to a composition in which plasticizer a 38% by mass is mixed with 100% by mass of polyvinyl butyral resin described in Example 1. The weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material [composite tungsten oxide fine particles / selective wavelength absorbing material] is 100/20, and the content of the ultraviolet absorber in the composition is 1.0. A composition for producing a heat ray shielding film was prepared by adding so that the visible light transmittance was 70% or more when the laminated transparent substrate was used.
The composition for producing this heat ray shielding film was kneaded at 200 ° C. with a twin-screw extruder, extruded from a T die, and a heat ray shielding film according to Example 14 was obtained as a sheet having a thickness of 0.7 mm by a calender roll method. The obtained heat ray shielding film was sandwiched between two opposing inorganic glasses and laminated together by a known method to obtain a heat ray shielding laminated transparent base material according to Example 14. And the optical characteristic of the heat ray shielding laminated transparent base material which concerns on the said Example 14 was measured similarly to Example 1. FIG. The type of composite tungsten oxide fine particles in Example 14, the type of selective wavelength absorbing material, and the weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material in the composition for producing a heat ray shielding film [composite tungsten oxide Table 1 shows the fine particle / selective wavelength absorbing material], the type of the ultraviolet absorber, and the content of the ultraviolet absorber in the composition for producing the heat ray shielding film. Furthermore, Table 1 shows the optical property measurement results of the heat ray shielding laminated transparent base material according to Example 14.
[実施例15~17]
実施例14で説明した、紫外線吸収剤の種類と熱線遮蔽膜中の紫外線吸収剤の含有率を表1のように変えた以外は、実施例14と同様にして実施例15~17に係る熱線遮蔽合わせ透明基材を得た。そして当該実施例15~17に係る熱線遮蔽合わせ透明基材の光学特性を実施例1と同様に測定した。この結果を表1に示した。
尚、紫外線吸収剤として、実施例15においては上述したベンゾトリアゾール化合物Cを用い、実施例16においてはベンゾトリアゾール化合物であって(化7)で示されるBASF製TINUVIN 326(CAS No.3896-11-5。)(以下、ベンゾトリアゾール化合物Iと記載する。)を用い、実施例17においては上述したベンゾフェノン化合物Eを用いた。
[Examples 15 to 17]
The heat rays according to Examples 15 to 17 were the same as Example 14 except that the type of the UV absorber and the content of the UV absorber in the heat ray shielding film described in Example 14 were changed as shown in Table 1. A shielded laminated transparent substrate was obtained. Then, the optical characteristics of the heat ray shielding laminated transparent base materials according to Examples 15 to 17 were measured in the same manner as in Example 1. The results are shown in Table 1.
As the ultraviolet absorber, the above-mentioned benzotriazole compound C is used in Example 15, and in Example 16, it is a benzotriazole compound and is TINUVIN 326 (CAS No. 3896-11) manufactured by BASF represented by (Chemical Formula 7). -5.) (Hereinafter referred to as benzotriazole compound I), and in Example 17, the above-mentioned benzophenone compound E was used.
配合比*2:[複合タングステン酸化物微粒子]/[選択波長吸収材料]
含有率*3:熱線遮蔽膜中の含有率
配合比*4:[複合タングステン酸化物微粒子]/[赤外線吸収性有機化合物]
Content ratio * 3: Content ratio in heat ray shielding film * 4: [Composite tungsten oxide fine particles] / [Infrared absorbing organic compound]
[実施例1~10、実施例14~17および比較例1~4の評価]
実施例1~10および実施例14~17においては、選択波長吸収材料を複合タングステン酸化物微粒子と適切な割合で併用したことによって、選択波長吸収材料を併用しなかった比較例1より低い日射透過率が得られた。また合わせ透明基材のYIも10を超えることはなく、選択波長吸収材料の併用による色調の変化も少なかった。一方、比較例2では選択波長吸収材料の添加量が少なかったために十分な吸収を得られず、選択波長吸収材料を併用しなかった比較例1と同程度の日射透過率しか得られなかった。比較例3では選択波長吸収材料の添加量が多すぎたために黄色度YIが10以上にまで上昇してしまい、合わせ透明基材の色調が大きく変化してしまった。比較例4では選択波長吸収材料として波長550nmおよび波長460nmの光の透過率に対して420nmの吸収の弱いキノフタロン化合物Hを用いたためにYIが10以上にまで上昇してしまい、合わせ透明基材の色調が大きく変化してしまった。
[Evaluation of Examples 1 to 10, Examples 14 to 17 and Comparative Examples 1 to 4]
In Examples 1 to 10 and Examples 14 to 17, the selected wavelength absorbing material was used in combination with the composite tungsten oxide fine particles in an appropriate ratio, so that the solar radiation transmission was lower than that of Comparative Example 1 in which the selected wavelength absorbing material was not used together. The rate was obtained. Further, the YI of the laminated transparent substrate did not exceed 10, and there was little change in color tone due to the combined use of the selective wavelength absorbing material. On the other hand, in Comparative Example 2, the absorption amount of the selective wavelength absorbing material was small, so that sufficient absorption could not be obtained, and only solar radiation transmittance comparable to that of Comparative Example 1 in which the selective wavelength absorbing material was not used together was obtained. In Comparative Example 3, since the amount of the selective wavelength absorbing material added was too large, the yellowness YI increased to 10 or more, and the color tone of the combined transparent base material changed greatly. In Comparative Example 4, since the quinophthalone compound H having a weak absorption of 420 nm with respect to the transmittance of light having a wavelength of 550 nm and a wavelength of 460 nm was used as the selective wavelength absorbing material, the YI increased to 10 or more. The color has changed greatly.
[実施例11~13の評価]
実施例11~13においては、選択波長吸収材料を複合タングステン酸化物微粒子と併用したことに加え、さらに複合タングステン酸化物微粒子や選択波長吸収材料による吸収が十分でない800~1100nm程度の波長を吸収あるいは反射する赤外線吸収性有機化合物や赤外線反射フィルムを併用したことで、非常に低い日射透過率が得られた。
[Evaluation of Examples 11 to 13]
In Examples 11 to 13, in addition to the use of the selective wavelength absorbing material in combination with the composite tungsten oxide fine particles, the absorption of a wavelength of about 800 to 1100 nm, which is not sufficiently absorbed by the composite tungsten oxide fine particles or the selective wavelength absorbing material, or By using a reflective infrared absorbing organic compound or an infrared reflective film in combination, a very low solar transmittance was obtained.
Claims (23)
前期選択波長吸収材料は、波長550nmの光の透過率が90%以上であり、かつ波長460nmの光の透過率が90%以上であるときの波長420nmの光の透過率が40%以下の透過プロファイルを有し、
前記複合タングステン酸化物微粒子と前記選択波長吸収材料の重量比が(複合タングステン酸化物微粒子/選択波長吸収材料)=100/2~100/800の範囲であることを特徴とする熱線遮蔽膜。 Formula M y WO Z (where, M is, Cs, Rb, K, Tl , In, Ba, Li, Ca, Sr, 1 or more elements selected Fe, Sn, Al, from Cu, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) and a composite tungsten oxide fine particle having a hexagonal crystal structure, a selective wavelength absorbing material, a polyvinyl acetal resin, a plasticizer, A heat ray shielding film containing
The selective wavelength absorbing material in the first period has a transmittance of light having a wavelength of 550 nm of 90% or more, and a transmittance of light having a wavelength of 420 nm when the transmittance of light having a wavelength of 460 nm is 90% or more. Have a profile,
A heat ray shielding film, wherein a weight ratio of the composite tungsten oxide fine particles to the selective wavelength absorbing material is in a range of (composite tungsten oxide fine particles / selective wavelength absorbing material) = 100/2 to 100/800.
Priority Applications (9)
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| JP2014070176A JP6098831B2 (en) | 2013-04-03 | 2014-03-28 | Heat ray shielding film, heat ray shielding laminated transparent base material, automobile and building |
| KR1020157031491A KR102213882B1 (en) | 2013-04-03 | 2014-04-02 | Heat-ray-shielding film, heat-ray-shielding transparent substrate, heat-ray-shielding resin sheet material, vehicle, and building |
| CN201480020194.XA CN105307996B (en) | 2013-04-03 | 2014-04-02 | Heat-ray shielding film, heat-ray shielding transparent base material, heat-ray shielding resin sheet, automobile, and building |
| EP15201250.6A EP3034294B1 (en) | 2013-04-03 | 2014-04-02 | Heat-ray-shielding resin sheet material, vehicle, and building |
| US14/782,568 US9868665B2 (en) | 2013-04-03 | 2014-04-02 | Heat ray-shielding film, heat ray-shielding laminated transparent base material, heat ray-shielding resin sheet material, automobile and building |
| EP14778759.2A EP2982658B1 (en) | 2013-04-03 | 2014-04-02 | Heat-ray-shielding film, heat-ray-shielding transparent substrate, heat-ray-shielding resin sheet material, vehicle, and building |
| PCT/JP2014/059774 WO2014163119A1 (en) | 2013-04-03 | 2014-04-02 | Heat-ray-shielding film, heat-ray-shielding transparent substrate, heat-ray-shielding resin sheet material, vehicle, and building |
| TW103112764A TWI602864B (en) | 2013-04-03 | 2014-04-03 | Heat-ray shielding film, heat-ray shielding laminated transparent material, heat-ray shielding resin sheet material, and automobile and building using them |
| US15/782,141 US20180044228A1 (en) | 2013-04-03 | 2017-10-12 | Heat ray-shielding film, heat ray-shielding laminated transparent base material, heat ray-shielding resin sheet material, automobile and building |
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| CN112105756A (en) * | 2018-05-09 | 2020-12-18 | 住友金属矿山株式会社 | Composite tungsten oxide film, method for producing same, film-forming substrate and article having same |
| CN112313359A (en) * | 2018-06-20 | 2021-02-02 | 住友金属矿山株式会社 | Composite tungsten oxide film, method for producing same, and film-forming substrate and article having same |
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| JP6201152B2 (en) * | 2014-04-01 | 2017-09-27 | 住友金属鉱山株式会社 | Heat ray shielding film, heat ray shielding transparent base material, automobile and building |
| TW201700564A (en) | 2015-03-31 | 2017-01-01 | Sekisui Chemical Co Ltd | Interlayer for laminated glass and laminated glass |
| TWI604224B (en) | 2016-02-02 | 2017-11-01 | 揚昇照明股份有限公司 | Display system and transflective optical plate |
| JP6777401B2 (en) * | 2016-02-12 | 2020-10-28 | 住友化学株式会社 | Optical film |
| CN110300870A (en) * | 2017-02-23 | 2019-10-01 | 住友化学株式会社 | lampshade |
| JP2019077582A (en) * | 2017-10-24 | 2019-05-23 | 株式会社クラレ | Intermediate film for laminated glass and laminated glass |
| KR102131995B1 (en) * | 2018-06-29 | 2020-07-08 | 주식회사 엘지화학 | Uv-cut film |
| EP3943288A4 (en) * | 2019-03-20 | 2023-01-04 | Sekisui Chemical Co., Ltd. | THERMOPLASTIC FILM AND LAMINATED GLASS |
| WO2020189784A1 (en) | 2019-03-20 | 2020-09-24 | 積水化学工業株式会社 | Thermoplastic film and laminated glass |
| CN116568763B (en) * | 2020-12-25 | 2025-05-13 | 富士胶片株式会社 | Wavelength selective absorption filter and display device |
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| JP2005343723A (en) * | 2004-06-01 | 2005-12-15 | Sekisui Chem Co Ltd | Thermal barrier particle dispersion, interlayer film for laminated glass and laminated glass |
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