WO2014140394A1 - Method and machines for transforming packaging - Google Patents
Method and machines for transforming packaging Download PDFInfo
- Publication number
- WO2014140394A1 WO2014140394A1 PCT/ES2014/000041 ES2014000041W WO2014140394A1 WO 2014140394 A1 WO2014140394 A1 WO 2014140394A1 ES 2014000041 W ES2014000041 W ES 2014000041W WO 2014140394 A1 WO2014140394 A1 WO 2014140394A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- container
- containers
- initial
- jaws
- sides
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/16—End- or aperture-closing arrangements or devices
- B65D33/1658—Elements for flattening or folding the mouth portion
- B65D33/1675—Hinged clips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/40—Packages formed by enclosing successive articles, or increments of material, in webs, e.g. folded or tubular webs, or by subdividing tubes filled with liquid, semi-liquid, or plastic materials
- B65D75/44—Individual packages cut from webs or tubes
- B65D75/48—Individual packages cut from webs or tubes containing liquids, semiliquids, or pastes, e.g. cushion-shaped packages
- B65D75/50—Tetrahedral packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/10—Container closures formed after filling
- B65D77/12—Container closures formed after filling by collapsing and flattening the mouth portion of the container and securing without folding, e.g. by pressure-sensitive adhesive, heat-sealing, welding or applying separate securing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/02—Machines characterised by the incorporation of means for making the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
Definitions
- thermo-welded, disposable or reusable volumetric containers It belongs to the packaging and manufacturing industry of thermo-welded, disposable or reusable volumetric containers.
- the vertical / horizontal liquid filling machines are the ones that, previously, will manufacture the initial container from which we start, which is none other than a container with at least two faces (it can have some internal or external secondary face or fold, like those of the Stabilo pack® type containers .. Relied with two or more solders with fluids or / and viscous substances inside and which, moreover, seems almost crushed, little or not at all volumetric.
- the materials that will be used to manufacture these initial containers are of the film type in flexible coil / sheet, such as plastic, cardboard, aluminum ..., single-layer or multi-layer / complex (plastic-aluminum; plastic-aluminum-cardboard; etc. .) and in sheet or tube.
- plastic ice cubes for drinks (sangria; beer; champagne; wine; cider; gazpacho), organ transplantation, etc. These are cubic containers with water inside, of plastic film-like material in coil, that will be sterilized and that according to in which cases, it will be wrapped in a retractable plastic.
- a.2 containers similar to those of tetrabrik® (it is not necessary that in the outer layer of the container, carry cardboard, although it can also carry it), where fluids or viscous substances such as drinks, yogurts, creams, sauces, etc. are packaged. They can be manufactured in any size (25ml; 12.5ml; 33cc; 50cc; 1 liter; 2liters) and in different shapes such as regular hexahedron, rectangular prism or irregular polyhedra.
- cubic containers regular hexahedron / rectangular prism
- solid foods such as corn flakes, nuts, chips (snaks).
- Non-food cubic containers with oils (motor), chemical, cleaning, cosmetic, perfume-colognes, paints.
- Flow pack hffs
- thermoforming and blister dairy pack
- I give pack
- vertical vffs
- heat seal retractable
- L stretch film
- angry retractable entangled bundled up shrink tunnels
- bell packing machines ...
- Laminate (monolayer / multilayers and complexes in which three or more seals or welds can be made.
- packaging material plastic-cardboard-aluminum
- a different type of initial packaging will be obtained; This means that there will be initial containers with more or less welds in different places and positions (to the center or to the sides, longitudinal or transverse).
- these initial packages in general, are almost always two-sided main, and may have some more but secondary, such as what happens with the faces of internal or external folds of the stabilo pack® type packages. In any case, both in one and the other, you will finally get the same type of cubic or fully volumetric container.
- the materials with which these initial containers are manufactured are the flexible film type in coil such as plastic, aluminum, cardboard, sheet or tube. and monolayer or multilayers (plastic and aluminum; plastic aluminum and cardboard; etc ..) -In this procedure so that these flaps originate and that at the same time the initial container that has fluids with solids inside, acquires the cubic form or fully volumetric: the initial container will be placed in an upright position, standing up, so that the solids fall down and thus an area of one third or a quarter of the top of the container is free of particles, pieces or solid parts.
- the procedure includes the following steps:
- the initial container is grasped and pressed with one or more jaws or sets of individual jaws or jaws, by any of the areas or parts thereof, but always excluding the last quarter or fourth part from above belonging to the lateral side where they are going to originate, seal or seal and cut one or two flaps.
- a constant force pressure with adjustable damping is maintained therein, towards the inside or into the same initial container, in order to insufflate the fluid towards the ends of the container, tips or the side side that is in the part of above.
- a pusher jaws (21) that have the triple function on the one hand, facilitate or ensure that the container is placed in the right place, being able to move it; on the other hand, so that the entire package is kept or positioned completely upright, just before the flaps and. Finally, that of being able to exert pressure or pressure on the fluid contained or packaged inside the package so that the package is stretched and so that the flaps originate better.
- the pusher jaws can be of different types and be arranged, placed or fixed in different places:
- These, in turn, may or may not be adjustable in intensity, and may be rolled back or not by means of a mode.
- one or more pusher jaws that are fixed or anchored to one or more of one of the columns or, also, to any other type of support or base where they can be fixed or anchored. These can be arranged above and below the clamping jaws (3) and / or on all sides or sides of the container that are in an upright position.
- A.1 The pusher jaws that are not attached to any cylinder that drives them, and may be individual or together as a cascade together with each other.
- A.2 the thrusting jaws that are actuated or are fixed or anchored to the rod of a linear (9) or rotating (16) single-rod cylinders, or to the rods of a linear (9) or rotating ( 16) double rod and double acting.
- one or both flaps / triangles will be produced, by means of the striking action of an impact jaw (3) that is just above this Lateral side.
- the impact jaw is introduced into the container, causing part of this same lateral side to fold inwards, thus achieving, in this way, that they arise naturally and spontaneously, one or two flaps and at the same time inflate the package as a suflé.
- one or two of these flaps can be left on one of the side sides uncut.
- the first cylindrical column that is immobile is arranged at the bottom and fixed to another column or support. In turn, it can be fixed or anchored directly in it or by means of brace or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine in larger volumetric packaging):
- the second cylindrical column is mobile and has a greater length than the sum of the visible part of the two cylindrical columns, so it is arranged both in the upper part and also in the lower part since towards the last third of its lower part narrows, so that it can be introduced into the interior of the lower column through one or two ball bearing discs that are fixed to the inner circumference of the first immovable column, so that the second cylindrical column mobile does not move tilting but it can turn 90 degrees towards one of its sides by means of a motor with rotor or rotation cylinder (16) that is fixed or anchored to the bottom of the second column-mobile cylindrical tube.
- this second column rests on top of the first column, since this one at the top part ends in a crown-shaped platform where a ball bearing disc is fixed on top, where the second rests or rests movable column from the top, in order to free up space above the clamping jaws that are fixed to the immovable column at the bottom, with the sole function of facilitating the introduction of the initial container comfortably between the clamping jaws or starting point of any of the different models of transformer machines in larger volumetric containers.
- This second column-rotating cylindrical tube from the top can be fixed or anchored directly on it or by means of tie brackets or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine) any of the elements, devices, linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws, one or more sets of two or more clamping jaws, multiple and varied jaws
- One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports.
- the two sealing jaws and cutting left and right of the impact jaw are fixed to a linear double-rod and double-acting cylinder positioned horizontally.
- each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
- the set of two main clamping jaws can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed above or below the main clamping jaws.
- One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports.
- the two sealing and cutting jaws arranged to the left and right of the impact jaw are connected to a linear double rod and double acting cylinder positioned horizontally.
- each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
- the set of two main clamping jaws can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed above or below the main clamping jaws.
- the two sealing and cutting jaws arranged to the left and right of the impact jaw are connected to a linear double rod and double acting cylinder positioned horizontally.
- each set of two clamping jaws can be fixed to the rods of a double-rod double cylinder effect and also, at the same time, there may be between one or two of these rods and the type of clamping jaw that is: a rotating cylinder in an upright position.
- the set of two main clamping jaws can carry one of them. or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed above or below the main clamping jaws.
- Two cylindrical tubes joined by one or more ball bearing discs in which one, the one at the top, is immobile and is fixed or anchored to a support or other column fixed to the ground or to another machine such as the vertical filling of liquids and solids. In turn, it has fixed-anchored on each side separated by 180 degrees, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or of liquids or solids.
- this tube In addition, part of this tube that narrows, is inserted inside the other tube and where, in turn, it also crosses one or two discs of ball bearings that are fixed inside the second or top tube, with the only function of blocking its movement to the sides but if letting it turn.
- this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are attached or anchored to one or more rods of a linear or rotating cylinder to the same height but in different places since one of them is a quarter of a turn or 90 degrees of rotation of the other.
- Each linear translation unit is fixed to a support or to any of the columns of the different models of the transforming machines in volumetric containers. In turn, these have one or more jaws or sets of clamping jaws fixed or anchored to their right and left end (3).
- the column or support also carries or is fixed both to your left and to your right: one or two sets of jaws (6.8) above and / or below where just for (one, two or three seconds) at side of the column or support the clamping jaw (3).
- the linear translation units can be placed or oriented both horizontally and vertically.
- any of the transforming machines presented in this specification can be applied, as well as any of the transforming machines presented to date by me, in the patent applications of invention 201101023 and in the addition ones: 201101148, 201200301, 201200401 and 201200926.
- B ⁇ a crashed wheel or disc, which is fixed to the central axis rotor by the center point equidistant from the outer path of the circumference of the disc or wheel. It also rotates 360 ° on itself when driven by a central rotor shaft.
- each cell or compartment has an optical or infrared sensor in each cell or compartment that will give the opening and closing order of each trapdoor and, in the last trapdoor below, it will open and close by means of an optical or infrared sensor facing downwards. the starting point of the machines or towards their clamping jaws, in order to detect and synchronize the fall and exact placement of the initial container. It can also be done through other modes such as weight or force sensors, internal circuit of electrical connections, electronic chips, etc.
- the last trapdoor can be activated by an optical or infrared sensor Installed either in the same dispenser or installed in a non-movable place or part of both the axis, the motor or the ground surface, but with the purpose, all of them, of synchronizing the moment in which any of the machines are just below the slide, ramp or trapdoor in order to give the order to open and close the last hatch.
- an optical or infrared sensor Installed either in the same dispenser or installed in a non-movable place or part of both the axis, the motor or the ground surface, but with the purpose, all of them, of synchronizing the moment in which any of the machines are just below the slide, ramp or trapdoor in order to give the order to open and close the last hatch.
- d.1 one that moves to the initial containers to be dumped into the upper hopper of the slide or ramp. This is optional.
- conveyor belts may adopt a form of rectilinear, curvilinear or linear-curve at a time, along its path.
- multiple different models of machines or applications that can optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into cubic, rectangular binoculars or irregular polyhedral packages are moved.
- G optional systems or devices such as computers, screens and centralized line control software that allow the entire real-time packaging line, counters, tag labels, etc. to be monitored-controlled.
- B ⁇ a star-shaped wheel or carousel disk, which is fixed to the central axis rotor by the center point or area of the circumference of the wheel or crashed disc so as to also rotate 360 ° degrees on itself when driven by The central rotor shaft.
- e.2 one or more that move to the initial containers, located parallel to the rotating star wheel or disk (29) and just below any of the machines installed or placed in the upper and outer perimeter base of the wheel circumference or crashed disc (29), so that they can be collected after they have already been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
- both 1 and 2 to the conveyor belt can take a form of rectilinear, curvilinear or linear and curve at a time, along the path.
- These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be both auto key and retraction car wash tunnels, low-pack horizontal packaging machines, retractable or stretch film, of cross of shrink film, cartridges, cappers to place caps or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- any of the transformer machines in volumetric containers arranged or placed more than one, around a robot or mechanical arm and also around or on the conveyor belt that moves the initial containers.
- These machines can be located at a similar or close average height (higher or lower) than the initial containers are located or circulated on the conveyor belt, so that the movements of the robot arms or mechanical arm They are as accurate and efficient as possible.
- b.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the machines, so that each of them collect the initial containers that are transferred by this belt and then deposit them at the starting point or between the clamping jaws ⁇ ) of any of the machines that are located around.
- b.2 one or more robots or mechanical arms that have the function of collecting already transformed containers with shapes of irregular cubic, rectangular, or polyhedral figures to be packaged or / and stored by means of picking techniques.
- c.1 a line that moves to the initial containers, where part of its route will pass to the side or through both the robots and also one or more of any of the machines.
- This can be the same that also collects the already transformed containers because the machines can be placed just above the first conveyor belt, or also, because the same robot or robots or mechanical arm / os / they pick you up from the machines themselves, the containers already transformed into volumetric containers, to then deposit them on this first conveyor belt.
- c.2 one or more conveyor belts that will transfer the already transformed containers in the form of irregular cubic, rectangular or polyhedral prismatic shapes, in order to be handled, packaged or / and stored by means of picking techniques.
- This belt or conveyor belts in the part of the route that passes or crosses to the side or through the machines or robbery-mechanical arms, can be arranged or placed parallel or perpendicular to the first conveyor belt and, in addition, it can pass just below the machines to pick up the already transformed containers, or else, move to the side of the robots or mechanical arms when they have the function also of depositing these already transformed containers in these according to conveyor belts in charge of moving the already transformed containers.
- both the first and second conveyor belts can adopt a linear, or linear, and curved shape at the same time, along their path. DI multiple different models of machines or applications that may optionally be arranged or placed along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
- any of the volumetric packaging transformer machines of the invention arranged or that will be placed (at the same height) one, two or more than one, to the left and right of the initial container or bag of at least two faces that is located hanging vertically and down any of the vertical liquid or solid filling machines existing in the current market, of the packaging industry.
- each initial container or bag with at least two sides and two, three, four or more welds or seals will be taken by the transversal area of the middle of this initial container, by one or more clamping jaws (3) or one or more sets of two clamping jaws (3) that have any of the transformer machines in volumetric containers , of the new invention.
- These jaws (3) can be attached or fixed to the stems of a linear cylinder or double-acting linear cylinder and double acting and, in turn, these stems or arms will be long enough to ensure that the container can be conveniently picked up.
- the fully volumetric packaging transformer machines of the invention can be fixed or anchored either to the same vertical liquid or solid packaging machine, or be fixed or anchored to a support such as a column or panel where, at in turn, these are fixed or anchored to the floor or ceiling.
- Each dual linear translation unit is fixed to a column or support and can carry one or two of these for each column. There may also be one, two or more columns around a vertical filling or packaging machine for liquids or solids, but also around where the initial containers are to be taken; in any case, both the clamping jaws (3) and the translation units that exist, will act in a synchronized way and alternating at the time of that the initial containers are taken, so that in this way, we can increase productivity and save space.
- Linear translation units can be placed or oriented both horizontally and vertically.
- Dual unit of rotating translation Each dual unit of translation of rotation is fixed to a column or support and has at the same time for each unit of rotating translation, two transforming machines in volumetric containers. This consists of two tubes:
- a movable one in the part of below that turns forward 90 degrees and turns again 90 degrees but backwards, and that in turn, to one of its sides, cam fixed two sets of clamping jaws (3) placed to 90 degrees from each other in different positions and orientations; and the other tube that is fixed to a column or support houses inside the other mobile tube from the bottom so that it does not tilt so that it can rotate and, in addition, this still tube carries or has fixed to the left and right protruding at its sides and above and below: one or two sets of jaws (6,8) that are placed vertically aligned with any of the two clamping jaws (3) when after having taken an initial container, the movable tube where they are fixed, rotate 90 degrees.
- These machines or applications that will have an effect on the packages already transformed into an integral solution can be both car wash and retraction tunnels, horizontal packaging machines such as "Flow pack", retractable or stretch film, of cross of shrink film, in charge toning machines, capping machines for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- horizontal packaging machines such as "Flow pack", retractable or stretch film, of cross of shrink film
- charge toning machines capping machines for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- E optional systems or devices such as computers, centralized line control screens / software that allows the entire real-time packaging line to be monitored-controlled, counters, tag labels, etc.
- any of the transformer machines in volumetric containers of the invention arranged or placed (at approximately the same height) one, two or more on the side but in front of the initial container or bag of at least two faces, which is hanging on vertical and down of any of the vertical filling-packaging machines for liquids or solids existing in the current market, of the packaging industry.
- Robots can have two functions assigned:
- conveyor belts under any of the different models of the transformer machines in fully volumetric containers, in order to collect or receive the containers already transformed to the shape of an irregular cubic, rectangular, or polyhedral figure that we wanted to obtain. Therefore, these conveyor belts can be oriented towards the sides or towards the front with respect to the vertical packaging machine or filling of liquids or solids.
- the conveyor belt or belts can take a straight, curvilinear or linear shape and curve at the same time.
- These machines or applications that will have an effect on the packages already transformed into an integral solution can be both car wash and retraction tunnels, horizontal packaging machines such as "Flow pack”, retractable or stretch film, of cross of shrink film, cartoning machines, wrappers for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- horizontal packaging machines such as "Flow pack”, retractable or stretch film, of cross of shrink film, cartoning machines, wrappers for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- the optional systems or devices such as computers, centralized line control screens / software that allow the entire real-time packaging line to be monitored-controlled, counters, tag labels, etc.
- 8-Two flap occlusion systems as a method of dosing the liquid content or viscous substance packaged inside the containers transformed in the form of a cubic, rectangular prismatic or irregular polyhedral figure.
- the tracks or grooves that are created can be of different diameter and length, be rectilinear, curved, helical, in points and, also, that the welding lines intersect with each other.
- occlusion system by means of two twin plastic clamp plates or other material that is flexible, which by means of different ways of joining or sticking between the two (in parallel and by its lateral ends and also sticking one of the two plates to the flap), they will maintain a force of adhesion thrust between them but that at the same time, it will be able to roll back, flexing or arching outwards through the center area of these clamp plates, with the sole function of regulating the output flow of liquid or viscous substances, towards the tip of the flap or the outside of the flexible container cubic, rectangular or irregular polyhedral prism.
- This set of clamp plates joined by its ends and one of them glued to one of the two faces of the flap, will be placed by trapping the flap or triangle by its only two faces outside and leaving this flap centered towards half the length of width of the clamp plates.
- this set of two clamp plates can be arranged or placed more towards the tip or tip of the flap or more towards the base or side of the triangle or flap that is making contact with the rest of the package.
- This set of flat clamps has only one single function: to prevent, delay or slow down the exit to the outside or towards the peak or exit tip of the flap or triangle, of both liquid and viscous substances.
- a2) the same as in section (a1), but with the union between the two two clamp plates, it is done by means of two pieces of elastomer as a nail, which pass through the two plates both on the extreme left side and the one on the right, so that when pressure is exerted on the container when it is desired to dose or serve with it, the two clamp plates separate allowing the liquid or viscous content to flow inside the irregular cubic, prismatic or polyhedral container.
- both clamp plates are the same as in section (b1), but the union between both two clamp plates is made by means of two pieces of elastomer as a nail, which pass through the two clamp plates both on the extreme left side and in the one on the right, so that when pressure is exerted on the container, when wanting to dose or serve with it, the two clamp plates separate by letting out the liquid or viscous content from inside the container.
- both clamp plates can be notched or recessed part of their surface by making holes or crevices, to regulate the flexibility of opening between the two plates to help them separate by bending outwards with smaller difficulty, or arch with greater arc.
- the holes that can be made in any area of these clamp plates can also have another function: to enable openings so that either a jet of hot air or plugs that by way of resistance reach sufficient temperature, so that both the Air jet like the plug will be inserted into these holes to fuse the plastic of the flap with the plastic of the clamp plates.
- the third one since it does not contain flaps, all sides of the package are smooth, thus achieving more hygienic containers that will generate less waste, and the ones that it generates can be easily recyclable and to which no glue, cardboard or wood pulp will be used of the Nordic forests, as in the case of the Tetrabrik® system, where, in addition, a lot of energy is consumed by extracting it and then being distributed to the rest of the world.
- the fourth is a simpler, less complex, more economical and ecological production model, since it will not be necessary to use glue or contact glue to glue the flaps and also the cardboard or aluminum.
- this process can also be enabled or adapted to others manufacturing systems or processes such as Tetrabrik®, SIG® or ipi®, thus being able to provide benefits in the field of logistics, since the containers of these previously named systems will not have to be flapped, thus achieving that these occupy less space and weigh less.
- Cubic containers in particular, of a reduced size such as: 20mm x 20mm; 30mm x 20; 40mm x 20mm ...
- This will involve, notably, the introduction or manufacturing at the industrial level of a new product, such as "ice cubes" of plastic film type, at a very low cost with the shape of a perfect cubic figure, and that can be marketed sterilized (autoclave) to be, thus, entirely harmless to the final consumer.
- Mini-containers of 20/25/30 / 50ml sauces that will be used as well as envelopes or double-sided sachets containing for example Ketchup or mustard.
- AI can be manufactured irregular cubic or polyhedral containers with a more square base (it can be regular hexahedral), with all its smooth faces and being stable and consistent by the welding lines of the sealing or sealing and cutting of flaps, will allow that we manufacture containers of only plastic materials so as not to have to use cardboard boxes or cardboard boxes that wrap plastic bags that contain any type of product such as corn flakes, chips, snaks, nuts , hardware store toys, etc.
- Fig1 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has two columns and a floor, in which there is a single set of jaws (6,8), clamping jaws (3) and a trapdoor (10) each each activated, by a turning cylinder, where the trapdoor, in turn, is anchored or fixed to a linear cylinder (9) in order to hold (without there being space between the container and the trapdoor surface since the container has decreased in length and has increased in volume) to the container for the second time, when after having originated, sealed or / and cut one or two flaps on one of the side sides, the container is rotated 180 degrees so that on the other side side parallel to the first , re-originate sealing or / and cut one or two flaps or triangles.
- Fig2 shows the same view in detail as in Figure 1, but with the addition of a vertical linear cylinder for each of the sealing and cutting jaws (8), with the unique function of placing the container in a position or place that takes shape when being dragged by the jaws (8) and, always, when clamping jaws (3) are in the open position.
- Fig3 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has two columns and two floors, in which there are two sets of jaws (6.8) in which the top one is driven by a linear cylinder (9) and the bottom one by a turning cylinder (16 ) which will lead to the container upstairs, the flaps being trapped between their sealing and cutting jaws (8) and the impact jaws (6), and also a trapdoor (IO) on the floor below operated by a cylinder of turn and where, in turn, it is anchored or fixed to a linear cylinder (9) with the sole function of accommodating the reception of the container already transformed by two of its parallel lateral sides, since the transformed container increases in volume but decrease in length, so that the first floor jaw set that still has the container by its flaps, when returning to its initial position and releasing the container there is no distance between it and the trapdoor.
- IO trapdoor
- Fig4 shows the same view in detail as in Figure 3, but with a single column and with the addition on the upper floor of a pushing jaws (21) just below the clamping jaw (3), with the function of on the one hand to place the container in a position of more verticality and, also, in a specific place when moving part of the container and, on the other hand, to exert pressure inwards by squeezing the sides of the container, in order to insufflate the fluid, contained inside the container, towards the ends or perimeter end of the container, this latter action also helps the container to stretch while staying upright.
- Fig5. It shows the same view in detail as that of Figure 4, but with the addition on the top floor of four double-shanked push-jaws (21) attached to a turning cylinder (16) and where, at in turn, the latter is anchored or fixed to the clamping jaw (3).
- a chest of drawers (22) has been installed or fixed on the hatch (IO) to accommodate the reception of the initial container, in a vertical position and in the specific and determined place of starting or starting point of any of the machines Transformer in volumetric containers.
- Fig6 shows the same view in detail as in Figure 3, but with a single column and with the addition of a linear cylinder (9) that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
- a linear cylinder 9 that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
- Fig7 shows the same view in detail as in Figure 6, but on the first floor the turning cylinder (16) and the linear cylinder that drives a set of jaws ⁇ , 8), are anchored or fixed to a cylinder of rotation (16) in order to enable totally free space, above the clamping jaws (3).
- Fig8 shows the same view in detail as in Figure 7, but adding on the top floor a turning cylinder (16) that is anchored or fixed to the double rod linear cylinder and double acting of the clamping jaws (3 ), and another turning cylinder (16) that is anchored or fixed to the linear cylinder (9) that drives a set of jaws (6.8); so that next to the other turning cylinder (16) that drives the jaw set (6.8) on the ground floor, a completely free space is enabled so that the initial container can be deposited comfortably and easily between the jaws of fastening of the first floor.
- Fig9 shows the same view in detail as in Figure 7, but with the addition of a support that carries a double-rod and double-acting linear cylinder, where the two rods have a thrust jaw anchored-fixed (21) and in which a turning cylinder that drives another pusher jaw (21) has also been incorporated into one of these jaws (21).
- linear cylinder housing (9) also serves as a base or pusher surface (21).
- FiglO shows the same view in detail as in Figure 9, but with the addition on the second floor on the support of the pusher jaws (21), a linear cylinder (9) with the function (apart from regulating the distance of travel and stop of the same) to make the double rod linear double acting cylinder also hit the container on one of its sides.
- Fig11 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has a rectangular tube column and is divided into two floors, in which the following elements are anchored and fixed in the column:
- a rotating cylinder (16) in a horizontal position which in turn drives a linear cylinder (9) fixed to a trapdoor (IO); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3); a rotating cylinder in vertical position, which drives another turning cylinder (16) and this in turn has a linear cylinder (9) attached to its rod that drives a linear cylinder (9) of double rod and double acting in the one that are fixed or anchored a set of jaws: one of impact (6) and two of sealing and cutting (8).
- a rotating cylinder (16) in vertical position which drives a linear double-acting and double-acting cylinder (9/3) where a clamping jaw (3) and, in turn, in each of its rods are fixed one of these jaws (3) on its outer side, a double rod and double acting cylinder is fixed or anchored, which at the ends of its stems each carries a rotating cylinder (16) in which one of them it carries attached to its rod by the part of under the jaw (3), a pushing jaw (21) and, the other that is composed of two rods, carries in each of them a pushing jaw (21) by the top and bottom of the clamping jaws (3); and finally in the upper part, a vertical rotation cylinder (16) that drives a linear cylinder (9) and where, in turn, This has a linear cylinder (9) anchored or fixed on its rod that drives a double-acting and double-acting linear cylinder (9) in which a set of jaws are fixed or anchored: one of mpacto (6) and two
- Fig12 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has a tube-shaped column and is divided into two floors, in which the following elements are anchored and fixed in the column:
- a rotating cylinder (16) in a horizontal position which in turn drives a linear cylinder (9) fixed to a trapdoor (IO); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3).
- a first tube located in the lower part, which supports the second tube and where it, in its section of the lower part, which has to be smaller in diameter of both the first tube and the upper section of the second tube, it is inserted into the first tube.
- this tube you can first carry a male thread, in order to screw this tube first to the base or surface of a support such as: a wheel or crashed disk (29) of a machine installation.
- a male thread in order to screw this tube first to the base or surface of a support such as: a wheel or crashed disk (29) of a machine installation.
- the tube at the top of the second tube is anchored or fixed to a bearing-cap that goes, alone, resting on a ball bearing disc without be fixed to this same bearing, or to the first tube, and if only adjusted to the perimeter circumference of the ball bearings.
- this ball bearing is encased in a bearing that acts as a base-support, in order to allow the second tube to turn back a quarter of a turn.
- the tube of smaller diameter of the lower part of the second tube has two ball bearing discs anchored or fixed to it by its perimeter circumference (one in the part approximately above and the other in the part approximately below) ), in order to be these encased in the first tube that is of greater diameter, to support in the vertical position the tube of the upper part with which it is attached, anchored or fixed.
- Fig13 shows a detail view of a clamp support (23) in the form of a cylinder and can be semi-cylindrical, which fits by hugging the first and second tube, adjusting it in a millimetric manner.
- This clamp support (23) is used to hook, anchor or fix the elements, parts, cylinders, jaws or sets of jaws that can randomly compose any of the multiple and varied transforming machines in volumetric containers.
- clamp brackets (23) can have another shape that adapts to the shape of the tube figure where they will be hooked, anchored or fixed, such as square or rectangular so as to be boxed in tubes with smaller diameter but with the same shape square or rectangular figure.
- the different elements or pieces will be hooked, anchored or fixed to these brackets, by means of a grip mode such as: pins, screws, closing hooks or even welding.
- the clamp brackets (23) are made of rigid, resistant or consistent materials so that any of the elements or parts that are hooked, anchored or fixed to it, do not move, move or vibrate.
- Fig14 shows an overall perspective of a carousel installation with different models of transformer machines in larger volumetric containers. on the outer circumference of a rotating wheel (29) driven by a motor rotor (30) and, also, a tube slide (28) as a compartmentalized metering in cells, than a trapdoor (IO) driven by a cylinder Linear (9) regulates its opening and closing by means of an optical or infrared sensor installed in each cell.
- the volumetric packaging machine of initial containers containing fluids with solids, which is located on the left side, is screwed to the upper surface of the outer circumference of the wheel, and the motor that rotates the second (upper) tube of This machine model is fixed to the lower surface of the outer circumference of the wheel.
- the other models of transformer machines in volumetric containers that are in the rotating wheel (29), when containing more than one column, cantilever projecting supports (31) have been arranged or installed, to support and support the columns with the elements or Parts of each machine. These can be of different shape, size and different layout.
- cantilever supports have the sole function of ensuring, even more, the stability of the machines.
- Fig. 15 shows a plan view of an initial container transformed into a cubic container (regular hexahedron), in which one of the flaps of the top of the package, which has not been cut but is welded by multiple and different points or lines through the labyrinth occlusion system, in order to slow down the outlet (as a dispenser this flap) of the less liquid and more viscous content (because the labyrinth of occlusion of this flap has wide passageways) packed inside this cubic container. Therefore, each continuous or discontinuous welding line inside the flap or on the side of the three that has to be making contact with the rest of the package: refers to or represents that a welding line has been made that has joined the two twin plastics of the two that contains the flap.
- Fig16 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system with the sealing and cutting jaw (8) has been applied, leaving two passageways through the ends on the side of this flap and, at the same time, on this same flap, the rest of the longitudinal welding lines and very narrow passageways have been made throughout the flap: near the exit tip as well as by way of a maze, for the rest of the flap with open paths drawn forward and backward, in order to move forward and backward to the packed liquid content, managing to delay its exit.
- Fig17 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to only a very small part to the left and right, of the side of this flap that is making contact with the rest of the container and the rest of the transverse lines, progressively staggered towards the exit tip.
- This drawing of welding lines indicates that the content packed inside the package is rather viscous.
- Fig18 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to one third of the central part of the side of this flap that is making contact with the rest of the container.
- Fig19 shows a detailed view of a container already transformed into a form ma of rectangular prismatic figure, where only one of the flaps has been left uncut or sealed to serve as a dispenser, which has been placed very close to its base and on the side that is making contact with the rest of the container, a set of two plastic twin clamp plates, in which no recesses or notches have been made to part of its surface, because it is balanced through the same thickness of the clamp plates (32), for no further help , to join or separate between both plates (32), when it is possible to flex or arch through the middle area.
- one of the plates (32) has been permanently fixed to the flap, by means of a way of adhering as for example: by a jet hot air sealed by welding plastics, or by any contact glue.
- Fig20 shows a detailed view of a set of two clamp plates (32) that are positioned towards the peak or tip of the flap.
- the two clamp plates (32) have been made miter by their ends so that they bulge less, when the lateral ends of the flap protrude little, and also for a lower cost of the product.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or by heat sealing between the plastics) also to the clamp plate (32) that is attached to the flap, by its lateral ends.
- the recess plate (32) above has been made a groove-like recess, at the height of the central area of the groove, in order to flex or arch more easily outwards, this same clamp plate (32) when we exercise pressure on the container when wanting to serve with it since, also, pressure on the flap is also insufflated.
- Fig21 shows a detailed view of a set of two clamp plates (32) with greater thickness, which are placed towards the base or beginning of the flap.
- the clamp plate (32) below is glued or fixed to the flap, by means of a method of adhering such as for example heat sealing between plastics, by hot air jet or with some type of contact glue.
- clamp plate (32) above has been made two recesses as a groove, at the height of the area of the ends of it and just above the lateral ends of the flap, so as to flex or arch more easily outward this same clamp plate (32) when we exert pressure on the container, wanting to serve with it, since pressure on the flap is also insufflated at the same time.
- Fig22 shows a detailed view of a set of two clamp plates (32) that are positioned halfway up the flap.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- clamp plates (32) are held together by their lateral ends by means of a fold of the same plastic or by means of a very flexible plastic spike (because it has a small thickness) that is joining both two plates by the most part of its ends.
- the clamp plates (32) can be separated by flexing or arching outwards, without difficulty, when we exert pressure on the container when wanting to serve with it, since pressure on the flap is also insufflated at the same time.
- the clamp plate (32) above has been made four recesses as a groove at the height of the area of the ends of it and just above the lateral ends of the flap and it has also been made four holes towards the center of both two clamp plates (32), in order to facilitate that the clamp plates flex or arch outwards when we exert pressure on the container when wanting to serve with it, since pressure is also insufflated at the same time on the flap.
- Fig23 shows a detailed view of a set of two clamp plates (32) that are placed very close to the tip of the flap.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle; and to the top plate 40 holes have been made, piercing completely or almost until the plate is completely transferred so that a thin film of film or piece of plastic is left that will serve as it melts as a heat to join the plate with the flap; in one option as in the other, the flap and clamp plates (32) can be fused or attached, by means of a hot air jet driven to the holes, or with a tool specially adapted with pins as a resistance that will take the necessary temperature, in order to heat seal part of the same plastic of the plates with part the flap.
- a method of adhering such as for example heat sealing between plastics or with some type of contact glue
- these two clamp plates (32) are held together by their lateral ends by means of nail-like cylindrical pieces, made with elastomer or with a material similar to the rubber of stretching; in order to achieve that the two clamp plates (32) separate parallel to each other, when pressure is exerted on the container when it is desired to serve with it, since pressure on the flap is also insufflated at the same time.
- Fig24 shows a detailed view of a set of two clamp plates (32) of greater thickness, but of a smaller size in terms of their background width and not the length of the clamp plates (32).
- the clamp plate (32) underneath is glued or fixed, by means of a method of adhering, for example, heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
- Fig25 shows a detailed view of a set of two clamp plates (32) that are positioned towards the height of the tip of the flap and these, in turn, are of a reduced size by having little depth and being thin of little thickness.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
- clamp plates (32) can be separated by flexing or arching outwards, without difficulty, when we exert pressure on the container when wanting to serve with it, since pressure on the flap is also insufflated at the same time.
- clamp plate (32) above has been made two recesses as a groove, at the height of the middle area of one or the two clamp plates (32), in order to facilitate that the clamp plates are flex or arch outwards when we exert pressure on the container when we want to serve with it, since pressure on the flap is also insufflated.
- the present inventions both the installations with machines, the different models of machines and, also, the different occlusion systems, I will collect them together with an example of each of them in the same exhibition of an embodiment of the inventions, without pretend with it, that it is limiting of its reach.
- Carousel installation with a rotating wheel arranged horizontally attached to a rotor shaft and with transformer machines in volumetric containers being in this case those of the machine model with a single column and two cylindrical tubes for initial containers that contain fluids inside solids where in addition to one of the flaps of two cubic containers, rectangular binoculars or irregular polyhedral that have been manufactured, they are going to be placed: to a package a set of two clamp plates (31) and to another container it will be applied Multiple sealing of weld lines throughout the flap:
- a container or flexible two-sided bag which in this case is a bag or container with air inside and corn flakes packed inside, manufactured by a vertical filling machine already installed in the market.
- this initial container at the time of manufacture fall directly on the hopper of the slide-ramp (28) where they will accumulate (one by one from bottom to top) in the compartments separated by trapdoors (IO).
- each trap door will be closed at the same time that each initial container or bag is falling, followed and in a simultaneous and synchronized manner, the last trap door (10) is opened so that these initial containers are falling, by means of a optical or infrared sensor (l) that is facing downwards - positioned at the bottom of the slide (28) - and that is detecting (when it is just below) the clamping jaws (3) of any of the Twelve transformer machines in volumetric containers with a single column and two cylindrical tubes, which in this case are arranged or screwed by the base of the cylindrical tube of each machine, to the upper surface of the outer circumference of the wheel that rotates 360 ° on itself, being this wheel fixed or driven by a rotor shaft.
- the initial container Once the initial container is upright (standing) and resting on the hatch (IO) of the machine, it will begin the steps or stages of transformation of the initial container into a volumetric container, while the wheel (29) is rotating , is advancing and stopping, at the same time as the initial containers continue to fall on the hatches (IO) of the other machines, so that finally at the moment that the transformation of the initial container into an irregular cubic, rectangular or polyhedral cubic container is completed, the clamping jaws (3) release to the container so that it falls on a conveyor belt that will pass tangentially under the hatch (10) of the machines, either at the 180 ° turning height or at the 300 turning height degrees having split -in both cases- the wheel (29) from an initial starting point, after the initial container has fallen between the clamping jaws (3).
- this machine will advance continuously and, as the case may be, another 180 ° or 90 ° to stop like this again, to the starting point of departure where it will stop for a moment, will not stop or only reduce in speed, so that once the optical or infrared sensor has detected the machine, activate the opening of the trapdoor (IO) of the last compartment, so that the initial container falls between the clamping jaws (3).
- IO trapdoor
- these containers having advanced later and within an integral solution, through other machines, can again be manipulated to undergo transformations through other processes or applications such as: the placement of a set of two clamp plates (32), a plug or a straw to absorb; the folding to weld from any of the edges as a burr, with 20 clamp jaws (19) that will confer greater rigidity or consistency to the container; the realization of passageways or welding lines in the entire flap, sealing the two plastics of its two faces, as an occlusive system to slow the exit or dosing of the substances packaged inside the package.
- Transformer machine in volumetric containers of a single column and two cylindrical tubes where the first tube that acts as the base of the machine is screwed to the upper surface of the outer circumference of the rotating wheel (29) of the installation described above.
- the optical or infrared sensor from the bottom of this slide dispenser (28) will detect the machine that is just in the correct position to drop - opening the last trapdoor (IO) where it is located in the last compartment or cell- on the trapdoor (IO) between the clamping jaws (3), the initial two-sided container that contains air and corn flakes inside, followed by the clamping jaws (3) grip by pressing into the initial container, mainly from the top of the container where the solid is not located in order to exert more pressure on the ends or ends of the container and so that the solid content does not rise up, although it is also possible for the rest of the package with pusher jaws (21) or with more clamping jaws (3) but always excepting the area or the side side where the flaps will be originated, since it is necessary to enable ar space for jaw games to play (6.8).
- the pusher jaws (21) can have three functions: on the one hand, exert pressure on the packed fluid inside the package; on the other hand, block and / or immobilize the container, and finally, move the container or part of it to its correct place and place the container in an upright position.
- a set of two clamping jaws (3) driven by a linear (9) or double-acting, double-acting linear (9) or rotating cylinder (or only one or more of a clamping jaw). (3) driven by a linear (9) or rotating cylinder (16).
- the pushing jaws (21) can be individual driven by a linear (9) or turning cylinder (16) or be sets of two pushing jaws (21) fixed to each rod of a linear (9) or turning cylinder (16 ) Double rod and double acting.
- the pusher jaws (21) can be supported on a support keeping you static, not being driven by any cylinder.
- Both can affect any of the sides or sides of the container, either above or below the clamping jaws (3).
- the double, triple or quadruple jaw sets that are located just above the horizontal side, which is located at the top will be activated so that the impact jaw (6) hits or collides with the intermediate area of this lateral side so that when it is introduced inward, two flaps arise that immediately after, will be sealed but not cut by the sealing and cutting jaws ( 8) when these are activated, so that the flaps are trapped and caught by both jaws (6.8) and the container can be directed.
- the jaw set (6.8) that is below the container trapping the flaps will rotate again 180 degrees but down, for once the container is in an upright position, the sealing and cutting jaws (8) are activated in order to cut-section the flaps, so that the container is dropped or picked up by the trapdoor (10 ) and deposit it or throw it on the conveyor belt that just lies and passes under the machine.
- This trapdoor (IO) is fixed first to a rod of a linear cylinder (9) and second, this linear cylinder (9) is fixed to a rotation cylinder (16), in order to perform two functions with different movements: enough upwards, thanks to the linear cylinder (9), to pick up the container at the height of the container, since it has decreased in height and increased in volume; and with the rotation cylinder (16), after the hatch (IO) returns to its initial position by lowering downwards, the container rotates downwards to be deposited on a conveyor belt.
- the hatch (10) or support base can carry or anchor a chest of drawers (22) of one, two, three or four sides or walls, so that, when the container is introduced into this drawer or between these walls, stabilize and block the container so that the container is always placed in the correct position and also to help the container stand upright.
- the optical or infrared sensor (l) will detect that there is no container between the clamping jaws (3), so will give the order so that the second cylindrical tube of the machine that is inside the first cylindrical tube, which is screwed to the upper surface of the outer perimeter circumference, rotates back to its right or left a quarter turn, with the purpose thus to prevent that the different elements such as the jaws (3,6,8,21), sensors (1), supports or whatever could have been fixed or anchored to this second tube, do not hit or collide with the slide-ramp dispenser ( 28), which serves to unload the initial containers between the clamping jaws (3) of any of the transformer machines in fully volumetric containers.
- Occlusion systems applied in one or two flaps of each container, as a measure of regulation of the outflow of the liquid or viscous substances packaged inside the initial containers already transformed in the form of irregular cubic, rectangular or polyhedral cubic figure.
- Clamp plate occlusion system by means of a set of two clamp plates (32) attached to each other.
- the container that has already been transformed into a cubic, prismatic rectal, tangular or irregular polyhedral container is collected (falling from the machine) or deposited (robot or mechanical arm that seizes the machine's container) on the conveyor belt to that this is then led to a clamp plate dispensing machine (32) that is composed of all the necessary elements such as clamp plate holder clamps (32), optical or infrared sensors that will determine the exact location of the plate and activate the different actuators , devices that supply a heat source such as resistance plugs, hot air jet or heads and nozzles connected to ultrasound or laser light.
- a clamp plate dispensing machine that is composed of all the necessary elements such as clamp plate holder clamps (32), optical or infrared sensors that will determine the exact location of the plate and activate the different actuators , devices that supply a heat source such as resistance plugs, hot air jet or heads and nozzles connected to ultrasound or laser light.
- the dual linear translation unit will repeat the same movements traveling the same distance to the left and right, so that each time the clamping jaws (3) at each end, stop at the intermediate point in line with the column, initial containers are taken so that followed in the next movement in which this dual translation unit stops again for one, two or three seconds: the initial container is transformed to the shape of a cubic, rectangular prismatic figure or irregular polyhedral.
- the linear translation units can be placed or oriented both horizontally and vertically.
- Dual rotary translation unit two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is stationary and fixed-anchored to a support or other column fixed to the ground or to the vertical filling and packaging machine for liquids and solids, and in turn it has been fixed or anchored on each side separated by 180 degrees, one or two sets of jaws: one or two of mpacto (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or liquid or solid packaging.
- this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) in which their jaws (3) are connected to one or more rods (long enough so that Take the initial container easily and conveniently so that the transformer machines are not disturbed in volumetric containers and the vertical liquid filling-packing machine) of a linear or rotating cylinder at the same height but in different places as one of them is a quarter of a turn or 90 degrees of rotation of the other, so that the mobile tube that will turn a quarter of a turn to one of its sides and then and consecutively will turn another quarter of a turn but backward or the initial position, we get that in each quarter of a turn and making only stops of two or three seconds: an initial container is transformed into an irregular cubic, rectangular or polyhedral prismatic container, because the e Initial container that has just been picked up and locked by one of the clamping jaw sets (3), has been led to the position just below or above one of the jaw sets (6.8) or to the intermediate position of between them two, so that in this way and then, they are originated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
Procedimiento y máquinas para transformar envases. Procedure and machines to transform containers.
CAMPO TÉCNICO DE LA INVENCIÓN TECHNICAL FIELD OF THE INVENTION
Pertenece a la industria del envasado y fabricación de envases volumétricos termo-soldados, desechables o reutilizables. It belongs to the packaging and manufacturing industry of thermo-welded, disposable or reusable volumetric containers.
Las máquinas y procedimientos del nuevo invento junto a los ya existentes en el mercado, participarán conjuntamente dentro de una solución integral. Esto es imprescindible para el nuevo proceso de transformar: a partir de un envase o bolsa inicial sellada con fluidos o/y sustancia viscosa en su interior, en un envase cúbico o enteramente volumétrico de tres o más caras todas ellas lisas sin solapas o con una o dos solapas sin sellar ni cortar. The machines and procedures of the new invention, together with those already existing in the market, will jointly participate in an integral solution. This is essential for the new process of transforming: from an initial container or bag sealed with fluids or / and viscous substance inside, in a cubic or entirely volumetric container of three or more faces all of them smooth without flaps or with a or two unsealed or cut flaps.
-Las máquinas de llenado en vertical/horizontal de líquidos son las que, previamente, fabricarán el envase inicial del cual partimos, que no es otro que un envase de al menos dos caras(puede tener alguna cara o pliegue más secundario interna o externa, como los de los envases del tipo Stabilo pack®.. Reliado con dos o más soldaduras con fluidos o/y sustancias viscosas en su interior y que, además, parece como casi aplastado, poco o nada volumétrico. -The vertical / horizontal liquid filling machines are the ones that, previously, will manufacture the initial container from which we start, which is none other than a container with at least two faces (it can have some internal or external secondary face or fold, like those of the Stabilo pack® type containers .. Relied with two or more solders with fluids or / and viscous substances inside and which, moreover, seems almost crushed, little or not at all volumetric.
Los materiales que se emplearán para fabricar estos envases iniciales son del tipo film en bobina/lámina flexibles, como el plástico, cartón, aluminio.., mono- capa o multicapas/complejos(plástico-aluminio; plástico-aluminio-cartón; etc..) y en lámina o en tubo. The materials that will be used to manufacture these initial containers are of the film type in flexible coil / sheet, such as plastic, cardboard, aluminum ..., single-layer or multi-layer / complex (plastic-aluminum; plastic-aluminum-cardboard; etc. .) and in sheet or tube.
-Este nuevo procedimiento se desarrollará en dos sectores bien diferenciados: -This new procedure will be developed in two distinct sectors:
A) Alimentario: A) Food:
a.1)hielos cúbicos de plástico para bebidas(sangría; cerveza; champán; vino; sidra; gazpacho), transplante de órganos, etc.. Se trata de envases cúbicos con agua en su interior, de material plástico tipo film en bobina, que se esterilizarán y que según en que casos, se envolverá en un plástico retráctil. a.1) plastic ice cubes for drinks (sangria; beer; champagne; wine; cider; gazpacho), organ transplantation, etc. These are cubic containers with water inside, of plastic film-like material in coil, that will be sterilized and that according to in which cases, it will be wrapped in a retractable plastic.
a.2)envases similares a los de tetrabrik®(no es necesario que en la capa exterior del envase, lleve cartón, aunque también puede llevarlo), donde se envasan fluidos o sustancias viscosas como bebidas, yogures, cremas, salsas, etc. Se pueden fabricar de cualquier medida (25ml;12.5ml;33cc;50cc;1 litro;2litros) y de formas diferentes como el hexaedro regular, el prisma rectangular o de poliedros irregulares. a.2) containers similar to those of tetrabrik® (it is not necessary that in the outer layer of the container, carry cardboard, although it can also carry it), where fluids or viscous substances such as drinks, yogurts, creams, sauces, etc. are packaged. They can be manufactured in any size (25ml; 12.5ml; 33cc; 50cc; 1 liter; 2liters) and in different shapes such as regular hexahedron, rectangular prism or irregular polyhedra.
a.3)envases cúbicos(hexaedro regular/prisma rectangular) que contienen alimentos sólidos como corn flakes, frutos secos, patatas fritas(snaks). a.3) cubic containers (regular hexahedron / rectangular prism) containing solid foods such as corn flakes, nuts, chips (snaks).
B) No alimentario: envases cúbicos con aceites(motor), productos químicos, de limpieza, cosmética, perfumes-colonias, pinturas. ESTADO DE LA TÉCNICA RELEVANTE B) Non-food: cubic containers with oils (motor), chemical, cleaning, cosmetic, perfume-colognes, paints. STATE OF THE RELEVANT TECHNIQUE
En la actualidad existen muchos fabricantes de máquinas para no muchos procedimientos relacionados con la fabricación y envasado de envases, pero ninguno resuelve, ofrece, ni es igual, al procedimiento de la nueva invención. -Existen máquinas en horizontal o en vertical, para envasar todo tipo de sus tandas como alimentos, productos químicos, objetos, líquidos, sólidos... Currently there are many machine manufacturers for not many procedures related to the manufacture and packaging of packages, but none solve, offer, nor is it the same as the procedure of the new invention. -There are machines horizontally or vertically, to pack all types of batches such as food, chemicals, objects, liquids, solids ...
-Los sistemas, métodos y envasadoras más utilizados son los siguientes: De flow pack(hffs); termoformado y blister; dairy pack; doy pack; vertical(vffs); termo sellado; de retráctil; soldadura en L; film extensible; retráctil enfajado; entapado; enfardado; túneles de retracción; envasadoras de campana... -The most used systems, methods and packaging machines are the following: Flow pack (hffs); thermoforming and blister; dairy pack; I give pack; vertical (vffs); heat seal; retractable; L welding; stretch film; angry retractable; entangled bundled up shrink tunnels; bell packing machines ...
-Hay otros procedimientos similares, pero bien distintos, como son los utilizados en la fabricación de envases tipo tetrabrik®, SIG®, Ipl®.. Pero en todos ellos, los envases se tienen que fabricar necesariamente con cartón tipo film en bobina -aparte de otros como el aluminio y el plástico- ya que éste material es el que confiere rigidez y consistencia al envase. Además, a esta lámina de cartón, previamente, se le realizan unas marcas o hendiduras a modo de troquelado y como guía, para que a posteriori, adquiera la forma cúbica, al ser estrechado por rodillos alrededor de sus lados o perímetro, cuando el film(lá- mina) flexible en bobina que ya ha formado un tubo cilindrico en vertical, va cayendo o moviéndose de arriba a abajo en una máquina de llenado de líquidos en vertical; seguido, una vez ya se haya formado la forma cúbica que deseemos, se sellará y cortará el envase transversalmente y por las caras de fuera, en donde también y al mismo tiempo, se formaran las solapas. -There are other similar, but very different procedures, such as those used in the manufacture of tetrabrik®, SIG®, Ipl® type containers. But in all of them, the packages must necessarily be manufactured with film type cardboard in reel -part of others such as aluminum and plastic - since this material is what gives rigidity and consistency to the container. In addition, to this cardboard sheet, previously, marks or indentations are made as a die and as a guide, so that later, it acquires the cubic shape, when it is narrowed by rollers around its sides or perimeter, when the film (coil) flexible coil that has already formed a vertical cylindrical tube, is falling or moving from top to bottom in a vertical liquid filling machine; then, once the cubic shape we want has been formed, the container will be sealed and cut transversely and on the outside faces, where the flaps will also be formed and at the same time.
-Existen otros sistemas que no son enteramente volumétricos y son, siempre, envases muy rectangulares y poco estables: doy pack, stabilo pack, pillow pack(sachet); delta pack. En estos sistemas que acabo de nombrar, también, utilizan solo plástico tipo film en bobina, pero son envases no cúbicos menos estables(sobre todo en la base) y nada volumétricos además de que sus caras no sean lisas y de que la presión que se ejerce a las sustancias envasadas en estos envases al presionarlos, es bastante menor. -There are other systems that are not entirely volumetric and are always very rectangular and not very stable packages: I give pack, stabilo pack, pillow pack (sachet); delta pack. In these systems that I have just mentioned, they also use only plastic film type in coil, but they are less stable non-cubic containers (especially in the base) and nothing volumetric besides their faces are not smooth and that the pressure that is exerts the substances packaged in these containers when pressed, it is quite minor.
-Hay que hacer mención, también, al sistema de fabricación de envases por el método de inyección de plástico por medio de moldes ya que ofrece la posibilidad de que se puedan fabricar cualquier tipo de forma y tamaño( botellas de agua; botes de jabones líquidos..), pero tienen tres inconvenientes: -It should also be mentioned the packaging manufacturing system by the method of plastic injection by means of molds since it offers the possibility that any type of shape and size can be manufactured (water bottles; bottles of liquid soaps ..), but they have three drawbacks:
un mayor coste del producto final debido a que la producción por unidad es más lenta, el coste de mantenimiento es mayor y la materia prima que se emplea para fabricarlos es más cara. a higher cost of the final product because the production per unit is slower, the maintenance cost is higher and the raw material used to manufacture them is more expensive.
-La maquinas en vertical de líquidos serán los que fabriquen los envases iniciales a los que posteriormente vamos a transformar con la máquina del nuevo procedimiento: en envases nuevos con forma de figura cúbica. -The machines in vertical of liquids will be those that manufacture the initial containers to which later we will transform with the machine of the new procedure: in new containers with the shape of a cubic figure.
Se va a utilizar para estos envases material flexibles como los plásticos tipo film en bobina, pudiendo ser éstos de dos tipos: It is going to be used for these flexible material containers such as plastic film in coil, these can be of two types:
A)En tubo(monocapa/multicapas y complejo) en el que se podrán realizar dos sellos o soldaduras. A) In tube (monolayer / multilayer and complex) in which two seals or welds can be made.
B)Laminado(monocapa/multicapas y complejos en el que se podrán realizar tres o más sellos o soldaduras. Dependiendo del material de envasado(plástico-cartón-aluminio) que utilicemos como, también, del tipo de máquina de envasado de líquidos en vertical que empleemos, se obtendrá un tipo distinto de envase inicial; esto quiere decir que habrá envases iniciales con más o menos soldaduras en lugares y po- siciones diferentes(al centro o a los laterales, longitudinales o transversales).B) Laminate (monolayer / multilayers and complexes in which three or more seals or welds can be made. Depending on the packaging material (plastic-cardboard-aluminum) that we use, as well as the type of vertical liquid packaging machine we use, a different type of initial packaging will be obtained; This means that there will be initial containers with more or less welds in different places and positions (to the center or to the sides, longitudinal or transverse).
-Además, estos envases iniciales, por lo general, casi siempre son de dos caras principales, pudiendo tener alguna más pero secundaria, como lo que ocurre con las caras de pliegues internos o externos de los envases del tipo stabilo pack®. En cualquier caso, tanto en uno como en los otros, sé obtendrá, finalmente, el mismo tipo de envase cúbico o totalmente volumétrico. -In addition, these initial packages, in general, are almost always two-sided main, and may have some more but secondary, such as what happens with the faces of internal or external folds of the stabilo pack® type packages. In any case, both in one and the other, you will finally get the same type of cubic or fully volumetric container.
VALORACIÓN DEL ESTADO DE LA TÉCNICA ASSESSMENT OF THE STATE OF THE TECHNIQUE
El momento actual es el mas idóneo para garantizar el éxito de estas nuevas maquinas y procedimientos, ya que sé ha alcanzado unas cotas de desarrollo y evolución altísimas en cuanto a productos plásticos, maquinaria, mecanismos, automatismos, técnica, tecnología, materias primas a precios muy económicos, que avalarán este nuevo proyecto con total garantía. The current moment is the most suitable to guarantee the success of these new machines and procedures, since it has reached very high levels of development and evolution in terms of plastic products, machinery, mechanisms, automatisms, technology, technology, raw materials at prices Very economical, which will endorse this new project with full guarantee.
Las maquinas ya conocidas por todos, nombradas en el apartado anterior, están bien asentados en el mercado y vienen aportando una solución eficaz y amplia en cuanto a modelos de productos y prestaciones, pero en realidad ninguna enfoca o participa de la manera de fabricar de este nuevo procedimiento con máquina, debido a que se manipulan y procesan envases iniciales que previamente han sido fabricados por otra máquina. Esta variante permite, precisamente, mayor maleabilidad y capacidad operativa para posibilitar, así, el que se puedan fabricar envases cúbicos de muy reducido tamaño, de muy diversas nuevas formas(poliedros irregulares) o el que todas las caras sean iguales(hexaedro regular) o igualmente lisas-planas, características todas ellas, que hasta el día de hoy, no habían sido resueltas. The machines already known to all, named in the previous section, are well established in the market and have been providing an effective and comprehensive solution in terms of product and performance models, but in reality none of them focus or participate in the way of manufacturing this product. new machine procedure, because initial containers that have previously been manufactured by another machine are handled and processed. This variant allows, precisely, greater malleability and operational capacity to enable, thus, that you can manufacture cubic containers of very small size, of very different new shapes (irregular polyhedra) or that all faces are equal (regular hexahedron) or equally smooth-flat, all of them characteristics, which until today, had not been resolved.
Es cierto, también, que en ninguno de los procedimientos ya existentes, se ha realizado nunca el proceso técnico fundamental de este nuevo invento, que no es otro que el sellado y seccionamiento de las solapas. PROBLEMA TÉCNICO A SOLUCIONAR It is also true that in none of the existing procedures, the fundamental technical process of this new invention has never been carried out, which is none other than the sealing and sectioning of the flaps. TECHNICAL PROBLEM TO BE SOLVED
Se trata de una nuevo procedimiento y máquinas para fabricar envases cúbicos o/y poliedros irregulares de la manera más sencilla y económica posible, que funciona con los materiales más baratos y livianos del mercado como pueden ser cualquier clase de plástico tipo film en bobinas tanto en tubo como en lamina y monocapa o multicapas/complejos, y siempre sin la necesidad de tener que añadir a éste ningún otro tipo de material como el cartón para que aporte una mayor consistencia o rigidez, aunque también, igualmente, es valido con él. También se pueden utilizar combinado en multicapas otros materiales como por ejemplo el aluminio. It is a new procedure and machines to manufacture irregular cubic or / and polyhedron containers in the simplest and most economical way possible, which works with the cheapest and lightest materials on the market such as any kind of plastic film type in reels tube as in sheet and monolayer or multilayers / complexes, and always without the need to have to add to it any other type of material such as cardboard to provide greater consistency or stiffness, but also, equally, is valid with it. Other materials such as aluminum can also be used in multilayers.
-Hay que decir que todo surgió por la necesidad de querer fabricar envases cúbicos enteramente volumétricos(para que tardaran en descongelarse) de muy pequeño tamaño para que pudieran servir de "hielos de plástico". -It must be said that everything arose from the need to want to manufacture entirely volumetric cubic containers (so that they take time to defrost) of very small size so that they could serve as "plastic ice".
El afán era, por tanto, en un principio: el querer lanzar al mercado estos hielos de plástico siendo éstos esterilizados(autoclave), para que así, todos los turistas del mundo no se contaminaran o cogieran una infección. Por tanto, finalmente pude llegar a la conclusión de que los envases no debían tener ninguna solapa, para que así, todas sus caras fueran lisas. The desire was, therefore, in the beginning: the desire to launch these plastic ices to the market being these sterilized (autoclave), so that, all the tourists of the world were not contaminated or caught an infection. Therefore, I finally came to the conclusion that the containers should not have any flaps, so that all their faces were smooth.
Se va a conseguir, por tanto, añadir nuevas prestaciones como la de aumentar la presión de salida de la sustancia envasada en el interior o la de tener mayor estabilidad debido a que puedan mantenerse de pie, por si solos. It is going to be achieved, therefore, to add new features such as increasing the outlet pressure of the substance packaged inside or having greater stability because they can stand on their own.
Se pueden fabricar a nivel industrial, pero quizá siendo lo más importante, el que se puedan fabricar estos envases cúbicos con, tan solo, materiales plásticos, ya que se ha conseguido con el nuevo procedimiento incrementar la rigidez o consistencia de este tipo nuevo de envases cúbicos debido a la linea de soldadura que queda al realizarse el sellado de las solapas o triángulos y que seguido serán cortadas o seccionadas completamente por el lado del triángulo que está justamente enfrente del pico o punta de éste o la zona de éste que está haciendo contacto con el resto/tronco del envase. They can be manufactured at an industrial level, but perhaps the most important thing, is that these cubic containers can be manufactured with only plastic materials, since it has been achieved with the new procedure to increase the stiffness or consistency of this new type of packaging cubic due to the welding line that remains when sealing the flaps or triangles and which will be cut or sectioned completely by the side of the triangle that is just in front of the peak or tip of it or the area of the latter that is making contact with the rest / trunk of the container.
Por tanto, se obtiene, finalmente, envases menos nocivo para el medio ambiente ya que generará menos residuos(menor volumen de envase al no contener solapas) y porque se podrán reciclar de una manera más eficiente al poderse fabricar con tan solo plástico y por que es más fácil y económico el reciclaje al no tenerse que separar las diferentes capas como el cartón o el aluminio tal como ocurre con los envases tipo tetrabrik®, SIG® o Ipl®. Therefore, finally, less harmful packaging for the environment is obtained since it will generate less waste (less volume of packaging because it does not contain flaps) and because they can be recycled in a more efficient way when it can be manufactured with only plastic and why Recycling is easier and more economical because the different layers such as cardboard or aluminum do not have to be separated, as is the case with tetrabrik®, SIG® or Ipl® type containers.
-Además, se consiguen envases con características únicas y originales como la de la forma de su figura y la de las líneas dejadas por las soldaduras. -In addition, you get packages with unique and original features such as the shape of your figure and the lines left by the welds.
Introduciendo, así, modelos de envases nuevos de formas muy originales y variadas en donde los consumidores identifiquen la marca con el producto. -El procedimiento para envasar fluidos con sólidos solucionará el problema sobre todo, del gasto energético y destrucción medio ambiental y de ecosistemas, como que hay entorno a los bosques, ya que con este nuevo procedimiento al poderse fabricar envases flexibles cúbicos con base muy ancha y cuadrada con una total estabilidad, no se necesitaría emplear las cajas de cartones para productos como los "corn flakes" o similares. Introducing, thus, new packaging models in very original and varied ways where consumers identify the brand with the product. -The procedure to pack fluids with solids will solve the problem above all, of the energy expenditure and environmental destruction and of ecosystems, as there is an environment around the forests, since with this new procedure to be able to manufacture flexible cubic containers with a very wide base and square with total stability, it would not be necessary to use cardboard boxes for products such as corn flakes or similar.
EXPOSICIÓN DE LA INVENCIÓN EXHIBITION OF THE INVENTION
1 -Procedimiento para transformar un envase o bolsa inicial sellado de al menos dos caras con fluidos o sustancia viscosa y con sólidos en su interior, en un envase cúbico, prismático rectangular o poliédrico. 1 -Procedure to transform an initial sealed container or bag with at least two sides with fluids or viscous substance and with solids inside, in a cubic, rectangular or polyhedric prismatic container.
Previamente, tenemos que partir de un envase inicial no cúbico de al menos dos caras(puede tener alguna cara más pero secundaria, como por ejemplo ocurre con los envases del tipo stabilo pack®) y poco volumétrico, ya existentes en el mercado actual. Previously, we have to start from a non-cubic initial container with at least two sides (it can have some more but secondary side, as for example with stabilo pack® type containers) and not very volumetric, already existing in the current market.
-Los materiales con los que se fabrican estos envases iniciales son los flexibles tipo film en bobina como el plástico, aluminio, cartón., en lámina o en tubo y monocapa o multicapas(plástico y aluminio; plástico aluminio y cartón; etc..) -En este procedimiento para que se originen estas solapas y que al mismo tiempo el envase inicial que tiene en su interior fluidos con sólidos, adquiera la forma cúbica o totalmente volumétrica: el envase inicial se colocará en posición vertical, de pie, para que los sólidos caigan hacia abajo y quede así una zona de un tercio o un cuarto de la parte de arriba del envase libre de partículas, trozos o piezas sólidas. -The materials with which these initial containers are manufactured are the flexible film type in coil such as plastic, aluminum, cardboard, sheet or tube. and monolayer or multilayers (plastic and aluminum; plastic aluminum and cardboard; etc ..) -In this procedure so that these flaps originate and that at the same time the initial container that has fluids with solids inside, acquires the cubic form or fully volumetric: the initial container will be placed in an upright position, standing up, so that the solids fall down and thus an area of one third or a quarter of the top of the container is free of particles, pieces or solid parts.
El procedimiento comprende los siguientes pasos: The procedure includes the following steps:
Primero: por medio de mordazas de sujeción(6) se agarra y presiona al envase inicial con uno o más mordazas o juegos de mordazas o mordazas individuales, por cualquiera de las zonas o partes de éste, pero exceptuando siempre el último cuarto o cuarta parte de más arriba perteneciente al lado lateral donde se van a originar, sellar o sellar y cortar una o dos solapas. Al mismo tiempo que se sujeta el envase inicial, se mantiene en él una presión de fuerza constante y con amortiguación regulable, hacia el interior o hacia dentro del mismo envase inicial, para así insuflar el fluido hacia las extremidades del envase, puntas o el lado lateral que se encuentra en la parte de más arriba. First: by means of clamping jaws (6) the initial container is grasped and pressed with one or more jaws or sets of individual jaws or jaws, by any of the areas or parts thereof, but always excluding the last quarter or fourth part from above belonging to the lateral side where they are going to originate, seal or seal and cut one or two flaps. At the same time that the initial container is held, a constant force pressure with adjustable damping is maintained therein, towards the inside or into the same initial container, in order to insufflate the fluid towards the ends of the container, tips or the side side that is in the part of above.
También se pueden utilizar o no siendo éstas suplementarias y opcionales, una o más de una mordazas empujadoras(21)que tienen la triple función de por un lado, facilitar o asegurar que el envase se coloque en el lugar correcto, pudiéndolo desplazar; por otro lado, para que la totalidad del envase se mantenga o se posicione totalmente en vertical de pie, justamente antes de que se originen las solapas y. por último, la de poder ejercer o insuflar presión sobre el fluido contenido o envasado en el interior del envase para que el envase se estire y para que se originen mejor las solapas. They can also be used or not being these supplementary and optional, one or more of a pusher jaws (21) that have the triple function on the one hand, facilitate or ensure that the container is placed in the right place, being able to move it; on the other hand, so that the entire package is kept or positioned completely upright, just before the flaps and. Finally, that of being able to exert pressure or pressure on the fluid contained or packaged inside the package so that the package is stretched and so that the flaps originate better.
Las mordazas empujadoras pueden ser de diferentes tipos y estar dispuestas, colocadas o fijadas en lugares distintos: The pusher jaws can be of different types and be arranged, placed or fixed in different places:
A) una o más mordazas empujadoras fijadas o ancladas a las mordazas de su- jeción(3) por la parte lateral exterior, y a continuación de éstas mordazas(3) tanto por arriba como por abajo como, también, por todos los lados o caras del envase que se encuentren en posición vertical. Éstas, a su vez, pueden ser o no ajustables en intensidad, y retrotraerse o no por medio de un modo. A) one or more pusher jaws fixed or anchored to the clamping jaws (3) by the outer side, and following these jaws (3) both above and below and, also, on all sides or faces of the container that are in an upright position. These, in turn, may or may not be adjustable in intensity, and may be rolled back or not by means of a mode.
B) una o más mordazas empujadoras que están fijadas o ancladas a una o más de una de las columnas o, también sino, a cualquier otro tipo de soporte o base donde estas puedan fijarse o anclarse. Éstas pueden estar dispuestas por arriba y por debajo de las mordazas de sujeción(3) y/o por todas las caras o lados del envase que se encuentren en posición vertical. B) one or more pusher jaws that are fixed or anchored to one or more of one of the columns or, also, to any other type of support or base where they can be fixed or anchored. These can be arranged above and below the clamping jaws (3) and / or on all sides or sides of the container that are in an upright position.
Además tanto el caso del apartado [a] como del [b] se pueden utilizar mordazas empujadoras de diferente tipo: In addition, both the case of section [a] and [b], different types of pusher jaws can be used:
A.1 Las mordazas empujadoras que no están unidas a ningún cilindro que las impulse, y pudiendo ser individuales o estar unidas en grupo como en cascada una junto a la otra. A.2 las mordazas empujadoras que son accionadas o están fijadas o ancladas al vástago de un cilindros lineal(9)o de giro(16)de un solo vástago, o a los vás- tagos de un cilindro lineal(9) o de giro(16) de doble vástago y doble efecto. Segundo: A.1 The pusher jaws that are not attached to any cylinder that drives them, and may be individual or together as a cascade together with each other. A.2 the thrusting jaws that are actuated or are fixed or anchored to the rod of a linear (9) or rotating (16) single-rod cylinders, or to the rods of a linear (9) or rotating ( 16) double rod and double acting. Second:
En el lado lateral del envase inicial que se encuentra en la parte de más arriba se van a originar una o las dos solapas/triángulos, por medio de la acción de golpeo de una mordaza de impacto(3) que se encuentra justamente encima de este lado lateral. La mordaza de impacto se introduce hacia dentro del envase, haciendo que parte de este mismo lado lateral se pliegue hacia dentro, consiguiéndose así, de este modo, que surjan de manera natural y espontánea, una o dos solapas y que al mismo tiempo se infle el envase a modo de suflé. On the side side of the initial container that is in the upper part, one or both flaps / triangles will be produced, by means of the striking action of an impact jaw (3) that is just above this Lateral side. The impact jaw is introduced into the container, causing part of this same lateral side to fold inwards, thus achieving, in this way, that they arise naturally and spontaneously, one or two flaps and at the same time inflate the package as a suflé.
Tercero: una o las dos de estas solapas originadas, se sellan y cortan completamente o aproximadamente, por el lado de esta solapa o triángulo que está en unión o haciendo contacto con el tronco o resto del envase. Third: one or both of these originated flaps, are sealed and cut completely or approximately, by the side of this flap or triangle that is in union or making contact with the trunk or rest of the container.
También, se puede dejar de uno de los lados laterales una o dos de estas solapas sin cortar. Also, one or two of these flaps can be left on one of the side sides uncut.
Cuarto: En el caso de que se quieran originar, sellar o sellar y cortar más de dos solapas en dos de los lados laterales de un mismo envase, a éste se le hará girar 180grados para que se originen, se sellen y corten en el otro lado lateral una o dos de las solapas. Fourth: In the event that you want to originate, seal or seal and cut more than two flaps on two of the side sides of the same container, it will be rotated 180 degrees so that they originate, seal and cut in the other Side one or two of the flaps.
Este giro se puede hacer de dos maneras distintas: This turn can be done in two different ways:
a) las dos solapas(selladas o no selladas) que primeramente se han originado, quedan atrapadas entre las mordazas de sellado y corte(8)y la mordaza de sujeción(6) del primer juego de mordazas(6,8), para así girarse 180° en bloque este juego de mordazas(6,8) y, también, hacer girar al mismo tiempo al envase; finalmente en el lado lateral que ahora está colocado en la parte de arriba y que anteriormente hacía de base, se realicen de nuevo los pasos primero y segundo, pero esta vez con un segundo juego de mordazas (6,8) que está dispuesto o se encuentra colocado en la parte de más arriba de la máquina, justamente encima del lado lateral que ahora se encuentra ahora en la parte superior o de más arriba. La máquina es de dos pisos. a) the two flaps (sealed or unsealed) that have first originated, are caught between the sealing and cutting jaws (8) and the clamping jaw (6) of the first set of jaws (6.8), so turn this set of jaws 180 ° in block (6.8) and also rotate the container at the same time; finally on the side that is now placed at the top and that previously was the basis, the first and second steps are performed again, but this time with a second set of jaws (6,8) that is arranged or It is placed on the top of the machine, just above the side that is now at the top or above. The machine is two stories.
b) es el mismo proceso explicado en el apartado (a), pero con excepción de que al envase lo hará girar 180° solamente las mordazas de sujeción(3), por lo que no quedarán atrapadas las solapas entre las mordazas(6,8) y en donde, además, en la máquina solo se necesitan un juego de mordazas o mordazas de impacto(3) y de sellado y corte(8). La máquina es de un piso.b) it is the same process explained in section (a), but with the exception that the container will rotate 180 ° only the clamping jaws (3), so that the flaps between the jaws will not be trapped (6.8 ) and where, in addition, only one set of impact jaws or jaws (3) and sealing and cutting (8) are needed on the machine. The machine is one floor.
2 -Sistema y mecanismo de columna giratoria porta elementos y piezas.2 -System and mechanism of rotating column carrying elements and parts.
Esta se puede aplicar para cualquiera de las máquinas transformadoras en envases volumétricos de un solo piso o de dos pisos y para envases/bolsas iniciales flexibles de al menos dos caras sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. This can be applied for any of the transformer machines in single-story or double-decker volumetric containers and for flexible initial containers / bags of at least two faces sealed with fluids or / and viscous and with solids or without them inside, in cubic containers, rectangular binoculars or irregular polyhedral.
Se compone de una columna-tubo cilindrica giratoria impulsado por un motor o cilindro de giro(16) y en donde, a su vez, parte de ésta se introduce dentro de otra columna tubo cilindrica inmóvil que se alinea con la otra en vertical. -La primera columna cilindrica que es inmóvil, está dispuesta en la parte de abajo y fijada a otra columna o soporte. A su vez, en ella pueden estar fijados o anclados directamente en ella o por medio de soportes de tirante o de abrazadera y de manera aleatoria y en combinación entre ellas(dependiendo del modelo de máquina transformadora en envases de mayor volumetría): It consists of a rotating cylindrical column-tube driven by a motor or rotation cylinder (16) and where, in turn, part of it is inserted into of another column cylindrical tube that is aligned with the other vertically. -The first cylindrical column that is immobile, is arranged at the bottom and fixed to another column or support. In turn, it can be fixed or anchored directly in it or by means of brace or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine in larger volumetric packaging):
cualquiera de los elementos, dispositivos, cilindros lineales o de giro, morda-30 zas o juegos doble/triple/cuádruple de mordazas de impacto y de sellado y corte, uno o más juegos de dos o más mordazas de sujeción, múltiples y variadas mordazas empujadoras en posición paralela o perpendicular de cualquiera de los lados del envase, uno o más sensores ópticos o de infrarrojos, una trampilla, una o más unidades de traslación lineal, que puedan componer cualquiera de los modelos de máquinas transformadoras en envases de mayor volumetría. any of the elements, devices, linear or turning cylinders, 30-jaws or double / triple / quadruple sets of impact and sealing and cutting jaws, one or more sets of two or more clamping jaws, multiple and varied jaws pushers in parallel or perpendicular position on either side of the package, one or more optical or infrared sensors, a trapdoor, one or more linear translation units, which can compose any of the models of transformer machines in larger volumetric containers.
-La segunda columna cilindrica es móvil y tiene mayor longitud que la suma de la parte visible de las dos columnas cilindricas, por lo que está dispuesta tanto en la parte de arriba como también en la parte de abajo ya que hacia el último tercio de su parte de abajo se estrecha, para así poder introducirse en el interior de la columna de abajo atravesando uno o dos discos de rodamientos de bolas que están fijados a la circunferencia interior de la primera columna inmóvil, para que de este modo, la segunda columna cilindrica móvil no se mueva ladeándose pero si que pueda girar 90 grados hacia uno de sus lados por medio de un motor con rotor o cilindro de giro(16) que está fijado o anclado a la parte de debajo de la segunda columna-tubo cilindrico móvil. -The second cylindrical column is mobile and has a greater length than the sum of the visible part of the two cylindrical columns, so it is arranged both in the upper part and also in the lower part since towards the last third of its lower part narrows, so that it can be introduced into the interior of the lower column through one or two ball bearing discs that are fixed to the inner circumference of the first immovable column, so that the second cylindrical column mobile does not move tilting but it can turn 90 degrees towards one of its sides by means of a motor with rotor or rotation cylinder (16) that is fixed or anchored to the bottom of the second column-mobile cylindrical tube.
Además, esta segunda columna se apoya encima de la primera columna, ya que ésta en la parte de más arriba termina en una plataforma en forma de corona en donde hay fijado encima un disco de rodamientos de bolas, en donde descansa o se apoya la segunda columna móvil de la parte de arriba, para así librar espacio por encima de las mordazas de sujeción que están fijadas a la columna inmóvil de la parte de abajo, con la única función así de facilitar el que se pueda introducir el envase inicial cómodamente entre las mordazas de sujeción o punto de inicio de cualquiera de los distintos modelos de máquinas transformadoras en envases de mayor volumetría. In addition, this second column rests on top of the first column, since this one at the top part ends in a crown-shaped platform where a ball bearing disc is fixed on top, where the second rests or rests movable column from the top, in order to free up space above the clamping jaws that are fixed to the immovable column at the bottom, with the sole function of facilitating the introduction of the initial container comfortably between the clamping jaws or starting point of any of the different models of transformer machines in larger volumetric containers.
Esta segunda columna-tubo cilindrica giratoria de la parte de arriba, puede llevar fijado o anclado directamente en ella o por medio de soportes tirante o de soportes abrazadera y de manera aleatoria y en combinación entre ellas (dependiendo del modelo de máquina transformadora) cualquiera de los ele-mentos, dispositivos, cilindros lineales o de giro, mordazas o juegos doble/ triple/cuádruple de mordazas de impacto y de sellado y corte, uno o más juegos de dos o más mordazas de sujeción, múltiples y variadas mordazas This second column-rotating cylindrical tube from the top, can be fixed or anchored directly on it or by means of tie brackets or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine) any of the elements, devices, linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws, one or more sets of two or more clamping jaws, multiple and varied jaws
empujadoras en posición paralela o perpendicular de cualquiera de los lados del envase, uno o más sensores ópticos o de infrarrojos, una trampilla, una o más unidades de traslación lineal, que puedan componer cualquiera de los modelos de máquinas transformadoras en envases de mayor volumetría. 3- Máquina de un piso transformadora de envases iniciales flexibles de al menos dos caras y sellado con fluidos y sólidos en su interior, en envases cúbicos, prismáticos rectangulares y poliédricos irregulares. pushers in parallel or perpendicular position on either side of the package, one or more optical or infrared sensors, a trapdoor, one or more linear translation units, which can compose any of the models of transformer machines in larger volumetric containers. 3- Machine of a transformer floor of flexible initial containers of at least two faces and sealed with fluids and solids inside, in cubic containers, rectangular binoculars and irregular polyhedral.
Se compone de los siguientes elementos, piezas, mordazas y cilindros: It consists of the following elements, parts, jaws and cylinders:
Una o dos columnas como soporte donde van fijados los distintos elementos como uno o más sensores ópticos o de infrarrojos, cilindros lineales o de giro principales y soportes. One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports.
-Por encima del envase inicial, puede llevar un juego de mordazas triple(una de impacto y dos de sellado y corte a los lados), cuádruple(dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de dos mordazas(una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical y, a su vez, éste puede estar unido a otro cilindro lineal colocado en posición horizontal o sino, también, a un cilindro de giro colocado en posición vertical, y en donde ambos están fijados a la columna o soporte. Además, las dos mordazas de sellado y corte a izquierda y derecha de la mordaza de impacto, están fijadas a un cilindro lineal de doble vástago y doble efecto colocado en posición horizontal. -A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inicial en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción principales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujeción puede estar fijado a los vástagos de un cilindro de doble vástago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical. También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. - Above the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting on the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or of two sets of two jaws (one of impact and one of sealing and cutting to the side and outside) driven by a linear cylinder placed in a vertical position and, in turn, this can be attached to another linear cylinder placed in a horizontal position or but also to a rotating cylinder placed in an upright position, and where both are fixed to the column or support. In addition, the two sealing jaws and cutting left and right of the impact jaw are fixed to a linear double-rod and double-acting cylinder positioned horizontally. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition there may be on either side of the initial container in parallel or perpendicular and above or below the two main clamping jaws: one or more jaws or one or more sets of pusher jaws driven by horizontal cylinders in horizontal or turn in vertical position. In turn, each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder. Also, the set of two main clamping jaws, can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por encima o por debajo de las mordazas de sujeción principales. And finally one or more optical or infrared sensors placed above or below the main clamping jaws.
-Por debajo del envase inicial, opcionalmente puede llevar una trampilla o soporte móvil para sostener al envase, impulsado por un cilindro de giro en horizontal o por un cilindro lineal en vertical. - Below the initial container, you can optionally carry a trapdoor or mobile support to hold the container, driven by a horizontally rotating cylinder or a vertical linear cylinder.
4- Máquina de dos pisos transformadora de envases iniciales flexibles de al menos dos caras y sellado con fluidos y sólidos en su interior, en envases cúbicos, prismáticos rectangulares y poliédricos irregulares. 4- Machine of two floors transformer of flexible initial containers of at least two faces and sealed with fluids and solids inside, in cubic containers, rectangular binoculars and irregular polyhedral.
Se compone de los siguientes elementos, piezas, mordazas y cilindros: It consists of the following elements, parts, jaws and cylinders:
Una o dos columnas como soporte donde van fijados los distintos elementos como uno o más sensores ópticos o de infrarrojos, cilindros lineales o de giro principales y soportes. One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports.
En el piso segundo: On the second floor:
-Por encima del envase inicial, puede llevar un juego de mordazas triple(una de impacto y dos de sellado y corte a los lados), cuádruple(dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de dos mordazas(una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical y, a su vez, éste puede estar unido a otro cilindro lineal colocado en posición horizontal o, también, a un cilindro de giro colocado en posición vertical. Además, las dos mordazas de sellado y corte dispuestas a izquierda y derecha de la mordaza de impacto, están unidas a un cilindro lineal de doble vástago y doble efecto colocado en posición horizontal. -Over the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting to the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or two sets of two jaws (one of impact and one of sealing and cutting on the side and outside) driven by a linear cylinder placed vertically and, at its instead, it can be attached to another linear cylinder placed horizontally or, also, to a rotating cylinder positioned vertically. In addition, the two sealing and cutting jaws arranged to the left and right of the impact jaw are connected to a linear double rod and double acting cylinder positioned horizontally.
-A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inicial en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción principales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujeción puede estar fijado a los vástagos de un cilindro de doble vástago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition there may be on either side of the initial container in parallel or perpendicular and above or below the two main clamping jaws: one or more jaws or one or more sets of pusher jaws driven by horizontal cylinders in horizontal or turn in vertical position. In turn, each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. Also, the set of two main clamping jaws, can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por encima o por debajo de las mordazas de sujeción principales. And finally one or more optical or infrared sensors placed above or below the main clamping jaws.
En el piso primero: On the first floor:
-Por encima del envase inicial, puede llevar un juego de mordazas triple(una de impacto y dos de sellado y corte a los lados), cuádruple(dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de 10 dos mordazas(una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical(para originar, sellar y cortar solapas) pero a su vez éste esta unido o fijado a un cilindro de giro en posición horizontal y que también, a su vez, éste puede estar unido o fijado a otro cilindro lineal colocado en posición horizontal o a un cilindro de giro colocado en posición vertical, y donde ambos están fijados a la columna. Además, las dos mordazas de sellado y corte dispuestas a izquierda y derecha de la mordaza de impacto, están unidas a un cilindro lineal de doble vástago y doble efecto colocado en posición horizontal. - Above the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting on the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or of two sets of 10 two jaws (one of impact and one of sealing and cutting to the side and outside) driven by a linear cylinder placed in an upright position (to originate, seal and cut flaps) but in turn this is attached or fixed to a rotation cylinder in a horizontal position and which, in turn, can also be attached or fixed to another linear cylinder placed in a horizontal position or to a rotation cylinder placed in a vertical position, and where both are fixed to the column. In addition, the two sealing and cutting jaws arranged to the left and right of the impact jaw are connected to a linear double rod and double acting cylinder positioned horizontally.
-A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inicial en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción principales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujeción puede estar fijado a los vástagos de un cilindro de doble vástago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition there may be on either side of the initial container in parallel or perpendicular and above or below the two main clamping jaws: one or more jaws or one or more sets of pusher jaws driven by horizontal cylinders in horizontal or turn in vertical position. In turn, each set of two clamping jaws can be fixed to the rods of a double-rod double cylinder effect and also, at the same time, there may be between one or two of these rods and the type of clamping jaw that is: a rotating cylinder in an upright position. Also, the set of two main clamping jaws can carry one of them. or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por encima o por debajo de las mordazas de sujeción principales. And finally one or more optical or infrared sensors placed above or below the main clamping jaws.
-Por debajo del envase inicial, opcionalmente puede llevar una trampilla o soporte móvil para sostener al envase, éste es impulsado por un cilindro de giro en horizontal o por un cilindro lineal en vertical. - Below the initial container, you can optionally carry a trapdoor or mobile support to hold the container, this is driven by a horizontally rotating cylinder or a vertical linear cylinder.
5- Máquina dual de tubo de traslación giratorio transformadora de enva- es iniciales flexibles de al menos dos caras y sellados con fluidos y só-40 lidos en su interior, en envases cúbicos, prismáticos rectangulares y poliédricos irregulares. 5- Dual machine for a rotary translation tube for packaging packaging, flexible initials with at least two sides and sealed with fluids and solids inside, in cubic, rectangular binoculars and irregular polyhedral containers.
Dos tubos cilindricos unidos por uno o más discos de rodamiento de bolas: en el que uno, el de la parte de arriba, es inmóvil y está fijado o anclado a un soporte u otra columna fijada al suelo o a otra máquina como la vertical de llenado de líquidos y sólidos. A su vez, éste lleva fijado-anclado a cada lado separados por 180grados, uno o dos juegos de mordazas: una o dos de impacto(6) y dos de sellado y corte(8); el otro tubo, el de la parte de abajo, es móvil y está fijado o anclado a un vástago de un cilindro de giro y éste a, su vez, está fijado a un soporte u otra columna fijada al suelo o a la máquina vertical de llenado o de líquidos o sólidos. Además, parte de éste tubo que se estrecha, está introducido en el interior del otro tubo y donde, a su vez, también éste atraviesa uno o dos discos de rodamientos de bolas que están fijados en el interior del tubo segundo o de arriba, con la única función de bloquear su movimiento hacia los lados pero si dejando que gire. También, este primer tubo móvil de la parte de abajo lleva fijado o anclado dos unidades de juegos de mordazas de sujeción(3) en donde sus mordazas(3) están unidas o ancladas a uno o más vástagos de un cilindro lineal o de giro a la misma altura pero en lugares distintos ya que uno de ellos se encuentra a un cuarto de giro o a 90 grados de giro del otro. Two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is immobile and is fixed or anchored to a support or other column fixed to the ground or to another machine such as the vertical filling of liquids and solids. In turn, it has fixed-anchored on each side separated by 180 degrees, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or of liquids or solids. In addition, part of this tube that narrows, is inserted inside the other tube and where, in turn, it also crosses one or two discs of ball bearings that are fixed inside the second or top tube, with the only function of blocking its movement to the sides but if letting it turn. Also, this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are attached or anchored to one or more rods of a linear or rotating cylinder to the same height but in different places since one of them is a quarter of a turn or 90 degrees of rotation of the other.
6- Máquina dual de unidad de traslación lineal transformadora de envases iniciales sellados de al menos dos caras que en su interior contienen fluidos o sustancias viscosos y con sólido o sin ellos en su interior, en envases cúbicos, prismáticos rectangulares y poliédricos irregulares. 6- Dual machine of linear translation unit transformer of sealed initial containers of at least two faces that inside contain viscous fluids or substances and with or without solid inside, in cubic, rectangular binoculars and irregular polyhedral packages.
Cada unidad de traslación lineal está fijada a un soporte o a cualquiera de las columnas de los distintos modelos de las máquinas transformadoras en envases volumétricos. A su vez, éstas llevan fijadas o ancladas a su extremo derecho e izquierdo, uno o más mordazas o juegos de mordazas de sujeción(3). La columna o soporte también lleva o está fijado tanto a su izquierda como a su derecha: uno o dos juegos de mordazas(6,8) por arriba y/o por debajo de donde justo para(uno, dos o tres segundos) a los laterales de la columna o soporte la mordaza de sujeción(3). -Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. Each linear translation unit is fixed to a support or to any of the columns of the different models of the transforming machines in volumetric containers. In turn, these have one or more jaws or sets of clamping jaws fixed or anchored to their right and left end (3). The column or support also carries or is fixed both to your left and to your right: one or two sets of jaws (6.8) above and / or below where just for (one, two or three seconds) at side of the column or support the clamping jaw (3). -The linear translation units can be placed or oriented both horizontally and vertically.
7-lnstalaciones con máquinas transformadoras de envases iniciales en envases cúbicos, prismáticos rectangulares y poliédricos irregulares.7-Installations with initial packaging transformer machines in cubic containers, rectangular binoculars and irregular polyhedral.
En las instalaciones se pueden aplicar cualquiera de las máquinas transformadoras presentadas en esta memoria descriptiva como, también, cualquiera de las máquinas transformadoras presentadas hasta la fecha por mi, en las solicitudes de Patentes de invención 201101023 y en las de adición: 201101148, 201200301 , 201200401 y 201200926. In the installations, any of the transforming machines presented in this specification can be applied, as well as any of the transforming machines presented to date by me, in the patent applications of invention 201101023 and in the addition ones: 201101148, 201200301, 201200401 and 201200926.
Igualmente, puede ser de utilidad para otro tipo de máquinas o dispositivos. It can also be useful for other types of machines or devices.
7.1 Instalación Carrusel que consta de los siguientes elementos, partes y piezas más significativas, con sus correspondientes funciones: 7.1 Carousel installation consisting of the following most significant elements, parts and parts, with their corresponding functions:
A) un eje rotor central impulsado por un motor o por medio de cualquier otro modo que haga girar a este 360° grados sobre sí mismo. A) a central rotor shaft driven by a motor or by any other means that rotates 360 ° on itself.
B} una rueda o disco estrellado, que está fijado al rotor eje central por el punto central equidistante del trazado exterior de la circunferencia del disco o rueda. Éste también gira 360° sobre si misma al ser impulsado por eje rotor central.B} a crashed wheel or disc, which is fixed to the central axis rotor by the center point equidistant from the outer path of the circumference of the disc or wheel. It also rotates 360 ° on itself when driven by a central rotor shaft.
C] cualquiera de los distintos y variados modelos de máquinas transformadoras de envases iniciales en envases cúbicos o poliédricos irregulares, dispuestas o colocadas una o más, a la misma altura y encima de la circunferencia exterior perimetral de la rueda o disco estrellado. C] any of the different and varied models of initial packaging transformer machines in irregular cubic or polyhedral containers, arranged or placed one or more, at the same height and above the perimeter outer circumference of the wheel or crashed disc.
D) un dispensador con forma de rampa o tobogán para trasladar o conducir los envases iniciales, al punto de inicio o entre las mordazas de sujeción de cualquiera de las máquinas transformadoras. D) a ramp or slide dispenser to move or drive the initial containers, to the starting point or between the clamping jaws of any of the transformer machines.
Ésta puede constar de separadores con forma de trampilla impulsados por un actuador o cilindro lineal o de giro con el que se separará del tobogán o rampa para dejar libre el paso de los compartimentos creados, para que los envases iniciales caigan hacia abajo y finalmente hacia la máquina. This can consist of trapdoor-shaped separators driven by a linear or rotating actuator or cylinder with which it will be separated from the slide or ramp to free the passage of the created compartments, so that the initial containers fall down and finally towards the machine.
Dispone de un sensor óptico o de infrarrojos en cada celda o compartimento que darán la orden de apertura y cierre de cada trampilla y, en la última trampilla de más abajo se abrirá y cerrará por medio de un sensor óptico o de infrarrojos orientado hacia abajo hacia el punto de inicio de las máquinas o hacia las mordazas de sujeción de éstas, para así detectar y sincronizar la caída y colocación exacta del envase inicial. También se puede hacer por medio de otros modos como censores de peso o fuerza, circuito interno de conexiones eléctricas, chips electrónicos, etc.. It has an optical or infrared sensor in each cell or compartment that will give the opening and closing order of each trapdoor and, in the last trapdoor below, it will open and close by means of an optical or infrared sensor facing downwards. the starting point of the machines or towards their clamping jaws, in order to detect and synchronize the fall and exact placement of the initial container. It can also be done through other modes such as weight or force sensors, internal circuit of electrical connections, electronic chips, etc.
La última trampilla puede ser activada por un sensor óptico o de infrarrojos Instalado bien en el mismo dispensador o bien instalado en un lugar o pieza no móvil tanto del eje, del motor o superficie del suelo, pero con la finalidad, todas ellas, de sincronizar el momento en el que estén cualquiera de las máquinas justamente debajo del tobogán, rampa o trampilla para así dar la orden de apertura y cierre de la trampilla última. The last trapdoor can be activated by an optical or infrared sensor Installed either in the same dispenser or installed in a non-movable place or part of both the axis, the motor or the ground surface, but with the purpose, all of them, of synchronizing the moment in which any of the machines are just below the slide, ramp or trapdoor in order to give the order to open and close the last hatch.
También, la última celda-compartimento o todo la rampa-tobogán puede ser extensible hacia abajo y hacia arriba. E] dos cintas transportadoras: Also, the last cell-compartment or the entire ramp-slide can be extensible downwards and upwards. E] two conveyor belts:
d.1 una que traslada a los envases iniciales para ser volcados a la tolva superior del tobogán o rampa. Esta es opcional. d.1 one that moves to the initial containers to be dumped into the upper hopper of the slide or ramp. This is optional.
d.2 una o más de una para trasladar a los envases ya transformados, situadas tangencialmente en paralelo a la rueda giratoria o disco estrellado, y justamente por debajo de cualquiera de las mordazas de sujeción de las máquinas fijadas o ancladas en la base superior y perimetral exterior de la circunferencia de esta rueda o disco estrellado, para así poderse recoger los envases después de que hayan sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. d.2 one or more of one to transfer to the already transformed containers, located tangentially parallel to the rotating wheel or crashed disc, and just below any of the clamping jaws of the machines fixed or anchored in the upper base and outer perimeter of the circumference of this wheel or crashed disc, so that the containers can be collected after they have been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
-A su vez, tanto la 1a como las 2a cintas transportadoras pueden adoptar una forma de rectilínea, curvilínea o lineal-curva a la vez, a lo largo de su trazado. múltiples modelos diferentes de máquinas o aplicaciones que opcionalmen- te pueden estar dispuestas o colocadas, a lo largo de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. -A turn both as 1 to 2 to conveyor belts may adopt a form of rectilinear, curvilinear or linear-curve at a time, along its path. multiple different models of machines or applications that can optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into cubic, rectangular binoculars or irregular polyhedral packages are moved.
Estas máquinas o aplicaciones dentro de una solución integral pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal como los de "Flow pack", retráctiles o de film extensible, de en- fajado de film retráctil, encartonadoras, en taponadoras de colocar tapones u otros dispositivos como pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc.. These machines or applications within an integral solution can be both auto key and retraction car wash tunnels, horizontal packaging machines and those of "Flow pack", retractable or extendable film, shrink film wrapping machines, cartoning machines , in stoppers to place caps or other devices such as absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
G) sistemas o dispositivos opcionales como pueden ser computadoras, pantallas y software de control centralizado de línea que permite supervisar-contro- lar toda la línea de envasado en tiempo real, contadores, etiquetadotas, etc. G) optional systems or devices such as computers, screens and centralized line control software that allow the entire real-time packaging line, counters, tag labels, etc. to be monitored-controlled.
7.2 Instalación Carrusel de brazo mecánico-robot que consta de los siguientes elementos y partes más significativas, con sus correspondientes funciones: A) un eje rotor central impulsado por un motor o por medio de cualquier otro modo que haga girar a este 360° grados sobre sí mismo. 7.2 Installation Mechanical-robot arm carousel consisting of the following most significant elements and parts, with their corresponding functions: A) a central rotor shaft driven by a motor or by any other means that rotates 360 degrees above itself.
B} una rueda o disco estrellado a modo de carrusel, que está fijado al rotor eje central por el punto o zona central de la circunferencia de la rueda o disco estrellado para así, también, girar 360° grados sobre sí mismo al ser impulsado por el eje rotor central. B} a star-shaped wheel or carousel disk, which is fixed to the central axis rotor by the center point or area of the circumference of the wheel or crashed disc so as to also rotate 360 ° degrees on itself when driven by The central rotor shaft.
C) cualquiera de los distintos y variados modelos de máquinas transformadoras de envases iniciales en envases cúbicos o poliédricos irregulares, dispuestas o colocadas una o más, a la misma altura y encima de la circunferencia exterior perimetral de la rueda o disco estrellado. C) any of the different and varied models of initial packaging transformer machines in irregular cubic or polyhedral containers, arranged or placed one or more, at the same height and above the perimeter outer circumference of the wheel or crashed disc.
DI robots o brazos mecánicos. DI robots or mechanical arms.
d.1 uno o más robots o brazos mecánicos que están dispuestos o colocados entre la cinta transportadora y la rueda(29) o disco(29), con la finalidad así de recoger los envases iniciales que se trasladan por esta cinta y, a continuación, depositarlos en el punto de inicio o entre las mordazas de sujeción(3) de cualquiera de los modelos distintos de máquina. d.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the wheel (29) or disc (29), in order to collect the initial containers that are moved by this belt and then , deposit them at the starting point or between the clamping jaws (3) of any of the different machine models.
d.2 uno o más robots o brazos mecánicos que están dispuestos o colocados a los lados de la cinta transportadora o sino, entre la rueda/disco(29), con la finalidad así de recoger los envases ya transformados con la forma cúbica, prismática rectangular o poliédrica irregular que se trasladan por la misma (junto con los envases iniciales) u otra cinta transportadora y, a continuación, ser recogidos éstos para ser envasados o/y almacenados(Picking). d.2 one or more robots or mechanical arms that are arranged or placed on the sides of the conveyor belt or else, between the wheel / disc (29), with the purpose thus of collecting the containers already transformed with the cubic, prismatic rectangular or irregular polyhedral shape that are transferred by the same (together with the initial containers) or other conveyor belt and then be collected to be packaged or / and stored (Picking)
E) una o más cintas transportadoras: E) one or more conveyor belts:
e.1 una que traslada a los envases iniciales, situada tangencialmente en pa-40 ralelo a la rueda o disco estrellado giratorio(29)y a una distancia cercana como para que los brazos del robot o robots puedan maniobrar de manera óptima, fácil y cómoda. e.1 one that moves to the initial containers, located tangentially in pa-40 parallel to the wheel or rotating star disk (29) and at a close distance so that the arms of the robot or robots can maneuver optimally, easily and comfortably .
e.2 una o más que trasladan a los envases iniciales, situada en paralelo a la rueda o disco estrellado giratorio(29) y justamente debajo de cualquiera de las máquinas instaladas o colocadas en la base superior y perimetral exterior de la circunferencia de la rueda o disco estrellado(29), para así ser recogidos éstos después de que ya hayan sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. e.2 one or more that move to the initial containers, located parallel to the rotating star wheel or disk (29) and just below any of the machines installed or placed in the upper and outer perimeter base of the wheel circumference or crashed disc (29), so that they can be collected after they have already been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
-A su vez, tanto la 1a como la 2a cinta transportadoras pueden adoptar una forma de rectilínea, curvilínea o lineal y curva a la vez, a lo largo del trazado.-A turn both 1 and 2 to the conveyor belt can take a form of rectilinear, curvilinear or linear and curve at a time, along the path.
F) múltiples modelos diferentes de máquinas o aplicaciones, que opcional- mente pueden estar dispuestas o colocadas, a lo largo de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. F) multiple different models of machines or applications, which may optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados, dentro de una solución integral, pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo low pack", retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, taponadoras de colocar tapones u otros dispositivos para adherir o colocar pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc.. These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be both auto key and retraction car wash tunnels, low-pack horizontal packaging machines, retractable or stretch film, of cross of shrink film, cartridges, cappers to place caps or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
G) sistemas o dispositivos opcionales como computadoras, pantallas/software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetado tas, etc. G) Optional systems or devices such as computers, centralized line control screens / software that allow the entire real-time packaging line to be monitored-controlled, counters, labeling, etc.
7.3 Instalación de pasarela que consta de los siguientes elementos, partes, y piezas más significativas, con sus correspondientes funciones: 7.3 Gateway installation consisting of the following most significant elements, parts, and parts, with their corresponding functions:
A} cualquiera de las máquinas transformadoras en envases volumétricos, dispuestas o colocadas más de una, alrededor de un robot o brazo mecánico e igualmente alrededor o encima de la cinta transportadora que traslada los envases iniciales. Estas máquinas pueden estar situadas a una altura media similar o cercana(más arriba o más abajo) a la que se encuentren o circulen los envases iniciales por la cinta transportadora, con la finalidad así de que los movimientos de los brazos del robot o brazo mecánico sean los más precisos y eficientes posibles. A} any of the transformer machines in volumetric containers, arranged or placed more than one, around a robot or mechanical arm and also around or on the conveyor belt that moves the initial containers. These machines can be located at a similar or close average height (higher or lower) than the initial containers are located or circulated on the conveyor belt, so that the movements of the robot arms or mechanical arm They are as accurate and efficient as possible.
Cuanto más máquinas alrededor de un robot tanto delante, detrás, a izquierda o a la derecha, mayor será la producción. The more machines around a robot both in front, behind, left or right, the greater the production.
B) robots o brazos mecánicos. B) robots or mechanical arms.
b.1 uno o más robots o brazos mecánicos que están dispuestos o colocados entre la cinta transportadora y las máquinas, con la finalidad así de que cada uno de ellos recojan los envases iniciales que se trasladan por esta cinta y, a continuación, depositarlos en el punto de inicio o entre las mordazas de sujeción^) de cualquiera de las máquinas que se encuentran situadas alrededor. b.2 uno o más robots o brazos mecánicos que tienen la función de recoger los envases ya transformados con formas de figuras cúbicas, prismáticas rectangulares o poliédricas irregulares para así ser envasados o/y almacenados por medio de las técnicas de picking. b.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the machines, so that each of them collect the initial containers that are transferred by this belt and then deposit them at the starting point or between the clamping jaws ^) of any of the machines that are located around. b.2 one or more robots or mechanical arms that have the function of collecting already transformed containers with shapes of irregular cubic, rectangular, or polyhedral figures to be packaged or / and stored by means of picking techniques.
Éstos pueden estar dispuestos o colocados a los lados bien de la primera o misma cinta transportadora que traslada los envases iniciales o bien a otras 45 cintas transformadoras que son las encargadas de recoger los envases que van cayendo de las máquinas transformadoras. These can be arranged or placed on the sides of either the first or the same conveyor belt that moves the initial containers or other 45 transformer belts that are responsible for collecting the containers that are falling from the transforming machines.
C] una o más cintas transportadoras: C] one or more conveyor belts:
c.1 una lineal que traslada a los envases iniciales, en donde en parte de su recorrido pasará al lado o a través tanto de los robots como también de una o más de cualquiera de las máquinas. Ésta a su vez, puede ser la misma que también recoja los envases ya transformados debido a que las máquinas pueden estar colocadas justo encima de la primera cinta transportadora, o sino también, debido a que el mismo robot o robots o brazo/os mecánico/os recogen de las propias máquinas, los envases ya transformados en envases volumétricos, para seguido depositarlos sobre esta primera cinta transportadora. c.2 una o más cintas transportadoras que trasladarán los envases ya transformados con formas de figuras cúbicas, prismáticas rectangulares o poliédricas irregulares, para así ser manipulados, envasados o/y almacenados por medio de las técnicas de picking. Ésta cinta o cintas transportadoras, en la parte del recorrido que pasa o cruza al lado o a través de las máquinas o robos-brazos mecánicos, pueden estar dispuestas o colocadas en paralelo o perpendicular a la primera cinta transportadora y, además, ésta puede pasar justamente por debajo de las máquinas para recoger los envases ya transformados, o sino, pasar al lado de los robots o brazos mecánicos cuando éstos, tengan la función también de depositar estos envases ya transformados en estas segúndas cintas transportadoras encargadas de trasladar los envases ya transformados. -A su vez, tanto la primera como las segundas cintas transportadoras pueden adoptar una forma lineal, o lineal y curva a la vez, a lo largo de su trazado. DI múltiples modelos diferentes de máquinas o aplicaciones que opcionalmen- te pueden estar dispuestas o colocadas, a lo largo del recorrido de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. c.1 a line that moves to the initial containers, where part of its route will pass to the side or through both the robots and also one or more of any of the machines. This, in turn, can be the same that also collects the already transformed containers because the machines can be placed just above the first conveyor belt, or also, because the same robot or robots or mechanical arm / os / they pick you up from the machines themselves, the containers already transformed into volumetric containers, to then deposit them on this first conveyor belt. c.2 one or more conveyor belts that will transfer the already transformed containers in the form of irregular cubic, rectangular or polyhedral prismatic shapes, in order to be handled, packaged or / and stored by means of picking techniques. This belt or conveyor belts, in the part of the route that passes or crosses to the side or through the machines or robbery-mechanical arms, can be arranged or placed parallel or perpendicular to the first conveyor belt and, in addition, it can pass just below the machines to pick up the already transformed containers, or else, move to the side of the robots or mechanical arms when they have the function also of depositing these already transformed containers in these according to conveyor belts in charge of moving the already transformed containers. -In turn, both the first and second conveyor belts can adopt a linear, or linear, and curved shape at the same time, along their path. DI multiple different models of machines or applications that may optionally be arranged or placed along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados, dentro de una solución integral, pueden ser diversos como túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo "Flow pack", retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, entaponadoras de colocar tapones, dispositivos para adherir o instalar pajitas de absorber o pletinas pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, etc. These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be diverse, such as car key wash and retraction tunnels, "Flow pack" horizontal packaging machines, retractable or stretch film, of shrinking of shrink film, cartoning machines, capping machines, devices for adhering or installing absorbing straws or occlusion clamps, labeling machines, inspection or weighing systems, etc.
E) sistemas o dispositivos opcionales como computadoras, pantallas/software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadotas, etc. E) optional systems or devices such as computers, screens / software Centralized line control that allows you to monitor-control the entire real-time packaging line, counters, tag labels, etc.
7.4 Instalación de cruceta en vertical que consta de los siguientes elementos, partes y piezas más significativas, con sus correspondientes funciones: 7.4 Vertical crosshead installation consisting of the following most significant elements, parts and pieces, with their corresponding functions:
A) cualquiera de las máquinas transformadoras en envases volumétricos de la invención, dispuestas o que se colocarán(a la misma altura) una, dos o más de una, a izquierda y derecha del envase o bolsa inicial de al menos dos caras que se encuentra colgando en vertical y hacia abajo de cualquiera de las máquinas verticales de llenado de líquidos o sólidos existentes en el mercado actual, de la industria del envasado. A) any of the volumetric packaging transformer machines of the invention, arranged or that will be placed (at the same height) one, two or more than one, to the left and right of the initial container or bag of at least two faces that is located hanging vertically and down any of the vertical liquid or solid filling machines existing in the current market, of the packaging industry.
Por tanto, en el instante justo anterior a que este envase inicial sea sellado por todos sus lados o caras y también de que éste caiga hacia abajo: cada envase o bolsa inicial de al menos dos caras y de dos, tres, cuatro o más soldaduras o sellos, será cogido por la zona transversal de la mitad de este envase inicial, por una o más mordazas de sujeción(3) o uno o más juegos de dos mordazas de sujeción(3) que disponen cualquiera de las máquinas transformadoras en envases volumétricos, de la nueva invención. Estas mordazas(3) pueden estar unidas o fijadas a los vástagos de un cilindro lineal o cilindro lineal de doble vástago y doble efecto y, a su vez, estos vástagos o brazos serán lo suficientemente largos como para garantizar que se pueda coger cómodamente el envase inicial y para que, también, se pueda desplazar a éste horizontalmente y hacia afuera bien del lado izquierdo o bien del derecho de la máquina vertical de envasado de líquidos o sólidos con la que este envase inicial ha sido fabricado, para que en definitiva de esta manera, no se estorben tanto las máquina/as transformadoras en envases volumétricos como la máquina vertical de envasado de líquidos o sólidos conocida por un experto en la materia. Therefore, in the instant just before this initial container is sealed on all sides or faces and also that it falls down: each initial container or bag with at least two sides and two, three, four or more welds or seals, will be taken by the transversal area of the middle of this initial container, by one or more clamping jaws (3) or one or more sets of two clamping jaws (3) that have any of the transformer machines in volumetric containers , of the new invention. These jaws (3) can be attached or fixed to the stems of a linear cylinder or double-acting linear cylinder and double acting and, in turn, these stems or arms will be long enough to ensure that the container can be conveniently picked up. initial and so that, also, it can be moved horizontally and outwards either from the left side or from the right of the vertical liquid or solid packaging machine with which this initial container has been manufactured, so that in the end of this In this way, the transforming machines in volumetric containers and the vertical liquid or solid packaging machine known by a person skilled in the art are not hindered.
Seguido, una vez que el envase inicial se encuentre debajo o/y encima de las mordazas(6,8) o juegos de mordazas de impacto(6) o de sellado y corte(8), éstas se activarán para así originar, sellar o sellar y cortar: una, dos tres o cuatro de las solapas o triángulos de un envase inicial de al menos dos caras. -Las máquinas transformadoras en envases totalmente volumétricos de la invención, pueden ir fijadas o ancladas bien a la misma máquina vertical de envasado de líquidos o sólidos, o bien ir fijadas o ancladas a un soporte como el de una columna o panel en donde, a su vez, estos estén fijados o anclados al suelo o al techo. Then, once the initial package is under or / and above the jaws (6.8) or sets of impact jaws (6) or sealing and cutting (8), they will be activated to originate, seal or seal and cut: one, two, three or four of the flaps or triangles of an initial container with at least two sides. -The fully volumetric packaging transformer machines of the invention can be fixed or anchored either to the same vertical liquid or solid packaging machine, or be fixed or anchored to a support such as a column or panel where, at in turn, these are fixed or anchored to the floor or ceiling.
B) Unidades neumáticas o eléctricas duales de traslación. B) Dual pneumatic or electric translation units.
b.1 Unidad dual de traslación lineal: Cada unidad dual de traslación lineal ésta fijada a una columna o soporte y puede llevar una o dos de éstas por cada columna. También puede haber una, dos o más columnas alrededor de una máquina vertical de llenado-envasado de líquidos o sólidos, o sino también alrededor de donde se encuentren los envases iniciales para ser cogidos; en cualquier caso, tanto las mordazas de sujeción(3) como las unidades de traslación que hubiera, actuarán de manera sincronizada y alternándose a la hora de que se vayan cogiendo los envases iniciales, para que de este modo, consigamos aumentar la productividad y ahorrar espacio. b.1 Dual linear translation unit: Each dual linear translation unit is fixed to a column or support and can carry one or two of these for each column. There may also be one, two or more columns around a vertical filling or packaging machine for liquids or solids, but also around where the initial containers are to be taken; in any case, both the clamping jaws (3) and the translation units that exist, will act in a synchronized way and alternating at the time of that the initial containers are taken, so that in this way, we can increase productivity and save space.
Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. Linear translation units can be placed or oriented both horizontally and vertically.
Por tanto, podemos decir siempre que tan solo haya unidad dual de traslación lineal ubicada en una columna o soporte, que se habilitan al mismo tiempo dos máquinas transformadoras en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. Therefore, we can always say that there is only a dual linear translation unit located on a column or support, that at the same time two transforming machines are enabled in cubic, rectangular binoculars or irregular polyhedral containers.
b.2 Unidad dual de traslación giratoria: Cada unidad dual de traslación de giro ésta fijada a una columna o soporte y dispone a la vez por cada unidad de traslación giratoria, dos máquinas transformadoras en envases volumetría- cos. Ésta se compone de dos tubos: b.2 Dual unit of rotating translation: Each dual unit of translation of rotation is fixed to a column or support and has at the same time for each unit of rotating translation, two transforming machines in volumetric containers. This consists of two tubes:
uno móvil en la parte de debajo que gira hacia delante 90 grados y vuelve a girar de nuevo 90 grados pero hacia atrás, y que a su vez, a uno de sus lados, leva fijado dos juegos de mordazas de sujeción(3) colocados a 90 grados uno del otro en posiciones y orientaciones distintas; y el otro tubo que esta fijado a una columna o soporte alberga en su interior al otro tubo móvil de la parte de abajo para que así no se ladee para que pueda girar y, además, este tubo inmóvil lleva o tiene fijado a izquierda y derecha sobresaliendo a sus lados y por arriba y abajo: uno o dos juegos de mordazas(6,8)que están colocados alineados en vertical con cualquiera de las dos mordazas de sujeción(3) cuando después de haber cogido un envase inicial, el tubo móvil donde están fijadas, gira 90 grados. a movable one in the part of below that turns forward 90 degrees and turns again 90 degrees but backwards, and that in turn, to one of its sides, cam fixed two sets of clamping jaws (3) placed to 90 degrees from each other in different positions and orientations; and the other tube that is fixed to a column or support houses inside the other mobile tube from the bottom so that it does not tilt so that it can rotate and, in addition, this still tube carries or has fixed to the left and right protruding at its sides and above and below: one or two sets of jaws (6,8) that are placed vertically aligned with any of the two clamping jaws (3) when after having taken an initial container, the movable tube where they are fixed, rotate 90 degrees.
También puede haber una, dos o más columnas o soportes alrededor de una máquina vertical de llenado de líquidos o sólidos o sino, también, alrededor de donde se encuentren los envases iniciales para ser cogidos; en cualquier caso, todas las que hubiera actuarán de manera sincronizada y alternándose, a la hora de ir cogiéndose los envases iniciales, para que de este modo, se consiga aumentar la productividad y ahorrar espacio. There may also be one, two or more columns or brackets around a vertical liquid or solid filling machine or, also, around where the initial containers are to be taken; in any case, all those that would have acted in a synchronized and alternating way, at the time of picking up the initial containers, so that in this way, it is possible to increase productivity and save space.
C] una cinta transportadora debajo de cada unidad dual de traslación lineal o giratorio, o sino también debajo de cualquiera de los modelos distintos de las máquinas transformadoras en envases totalmente volumétricos. Por lo que, estas cintas transportadoras pueden estar orientadas, sobre todo y más fácilmente, hacia el frente o hacia el costado de fuera con respecto de la máquina vertical de llenado de líquidos o sólidos, o sino también en donde se encuentren ubicados los envases iniciales que serán cogidos por las mordazas(3). -A su vez, la cinta o cintas transportadoras pueden adoptar durante su trazado o recorrido: una forma rectilínea, curvilínea o lineal y curva a la vez. C] a conveyor belt under each dual linear or rotary translation unit, or also under any of the different models of the transformer machines in fully volumetric containers. Therefore, these conveyor belts can be oriented, above all and more easily, towards the front or towards the outside with respect to the vertical liquid or solid filling machine, but also where the initial containers are located which will be caught by the jaws (3). -At the same time, the conveyor belt or belts can be adopted during its layout or route: a straight, curvilinear or linear shape and curve at the same time.
múltiples modelos diferentes de máquinas o aplicaciones, que opcional- mente pueden estar dispuestas o colocadas, a lo largo del recorrido de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. multiple different models of machines or applications, which can optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados dentro de una solución integral, pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo "Flow pack", retráctiles o de film extensible, de enfajado de film retráctil, encar- tonadoras, entaponadoras de colocar tapones u otros dispositivos para adherir o colocar pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc.. These machines or applications that will have an effect on the packages already transformed into an integral solution, can be both car wash and retraction tunnels, horizontal packaging machines such as "Flow pack", retractable or stretch film, of cross of shrink film, in charge toning machines, capping machines for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
E) sistemas o dispositivos opcionales como computadoras, pantallas/software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadotas, etc. E) optional systems or devices such as computers, centralized line control screens / software that allows the entire real-time packaging line to be monitored-controlled, counters, tag labels, etc.
7.5 Instalación de robots transformadores en envases volumétricos que consta de los siguientes elementos, partes y piezas más significativas con sus corres- pondientes funciones: 7.5 Installation of transformer robots in volumetric containers consisting of the following most significant elements, parts and parts with their corresponding functions:
A) Máquinas transformadoras en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. A) Processing machines in cubic, rectangular binoculars or irregular polyhedral containers.
a.1 una o dos mordazas barra de impacto(6) inmóviles que se alinean con sus correspondientes mordazas de sellado y corte(8) a izquierda y derecha. a.1 one or two stationary impact bar jaws (6) that align with their corresponding sealing and cutting jaws (8) to the left and right.
Cuando son dos éstas se colocan una encima de la otra pero con el suficiente espacio entre ellas como para que el envase inicial que se quiera transformar entre dentro entre las dos. When there are two, they are placed one on top of the other but with enough space between them so that the initial container that you want to transform between the two.
a.2 cualquiera de las máquinas transformadoras en envases volumétricos de la invención, dispuestas o colocadas(aproximadamente a la misma altura)una, dos o más al lado pero enfrente del envase o bolsa inicial de al menos dos caras, que se encuentra colgando en vertical y hacia abajo de cualquiera de las máquinas verticales de llenado-envasado de líquidos o sólidos existentes en el mercado actual, de la industria del envasado. a.2 any of the transformer machines in volumetric containers of the invention, arranged or placed (at approximately the same height) one, two or more on the side but in front of the initial container or bag of at least two faces, which is hanging on vertical and down of any of the vertical filling-packaging machines for liquids or solids existing in the current market, of the packaging industry.
B) uno o más robots al lado a izquierda y derecha o al lado enfrente a izquier- da y derecha del envase inicial o bolsa inicial de al menos dos caras que se encuentra colgando en vertical y hacia abajo de cualquiera de las máquinas verticales de llenado-envasado de líquidos o sólidos existentes en el mercado actual, de la industria del envasado. B) one or more robots on the left and right side or on the left and right side of the initial container or initial bag of at least two faces that is hanging vertically and down from any of the vertical filling machines -packing of liquids or solids existing in the current market, of the packaging industry.
Los robots pueden tener asignado dos funciones: Robots can have two functions assigned:
b.1 Para máquinas transformadoras del apartado [a.1] donde tienen la única función de coger al envase inicial para conducir a éste hacia cualquiera de las máquinas transformadoras en envases volumétricos y precisamente entre las mordazas de sujeción(3) y en la posición idónea que se precise. b.1 For transformer machines in section [a.1] where they have the sole function of picking up the initial container to drive it to any of the transformer machines in volumetric containers and precisely between the clamping jaws (3) and in the position ideal to be required.
b.2 Para máquinas transformadoras del apartado [a.2] donde tienen la función de coger al envase inicial para conducir a éste hacia una o dos de las mordazas barra de impacto(6) inmóviles, para que seguido, mediante las garras del robot que tienen agarrado al envase inicial por la línea transversal intermedia de éste, lo dirijan para chocarlo contra las mordazas barra de impacto(6) para que se originen las solapas que se quieran y finalmente sean selladas o sella- das y cortadas también las que se quieran. b.2 For transforming machines in section [a.2] where they have the function of picking up the initial container to drive it towards one or two of the immovable impact bar jaws (6), so that it is followed, by means of the robot's claws that have the initial container seized by the intermediate transverse line of the latter, direct it to collide with the impact bar jaws (6) so that the desired flaps originate and finally be sealed or sealed and also cut those that are will.
C) una o más cintas transportadoras debajo de cualquiera de los modelos distintos de las máquinas transformadoras en envases totalmente volumétricos, para así recoger o recibir a los envases ya transformados a la forma de figura cúbica, prismática rectangular o poliédrica irregular que queríamos obtener. Por lo que, estas cintas transportadoras pueden estar orientadas hacia los costados o hacia el frente con respecto de la máquina vertical de envasado o llenado de líquidos o sólidos. C) one or more conveyor belts under any of the different models of the transformer machines in fully volumetric containers, in order to collect or receive the containers already transformed to the shape of an irregular cubic, rectangular, or polyhedral figure that we wanted to obtain. Therefore, these conveyor belts can be oriented towards the sides or towards the front with respect to the vertical packaging machine or filling of liquids or solids.
-A su vez, la cinta o cintas transportadoras pueden adoptar durante su trazado o recorrido una forma rectilínea, curvilínea o lineal y curva a la vez. -At the same time, the conveyor belt or belts can take a straight, curvilinear or linear shape and curve at the same time.
D} múltiples modelos diferentes de máquinas o aplicaciones, que opcional- mente pueden estar dispuestas o colocadas, a lo largo del recorrido de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. D} multiple different models of machines or applications, which may optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados dentro de una solución integral, pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo "Flow pack", retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, entaponadoras de colocar tapones u otros dispositivos para adherir o colocar pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc.. These machines or applications that will have an effect on the packages already transformed into an integral solution, can be both car wash and retraction tunnels, horizontal packaging machines such as "Flow pack", retractable or stretch film, of cross of shrink film, cartoning machines, wrappers for placing plugs or other devices for adhering or placing absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
El sistemas o dispositivos opcionales como computadoras, pantallas/software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadotas, etc. The optional systems or devices such as computers, centralized line control screens / software that allow the entire real-time packaging line to be monitored-controlled, counters, tag labels, etc.
8-Dos sistemas de oclusión de la solapa como método de dosificación del contenido líquido o sustancia viscosa envasada en el interior de los envases transformados en forma de figura cúbica, prismática rectangular o poliédricos irregulares. 8-Two flap occlusion systems as a method of dosing the liquid content or viscous substance packaged inside the containers transformed in the form of a cubic, rectangular prismatic or irregular polyhedral figure.
8.1 sistema de oclusión de laberinto por medio de multilíneas de soldadura aplicadas a la solapa o triángulo, uniendo sus dos caras. 8.1 labyrinth occlusion system by means of welding multilines applied to the flap or triangle, joining its two faces.
Son múltiples y variadas líneas de soldadura rectilíneas, curvas, en puntos o combinadas entre ellas, para así crear o dejar siempre surcos o vías de paso con salida hacia el pico o punta de la solapa o triángulo, por donde discurrirán las sustancias tanto líquidas como viscosas, con la finalidad única de ralenti- zar y retrasar la salida al exterior de las sustancias líquidas y viscosas envasadas en el interior, para que de este modo sea más cómodo y funcional a la hora de dosificar o querer servirse con estos envases flexibles cúbicos, prismáticos rectangulares o poliédricos irregulares. There are multiple and varied rectilinear welding lines, curves, at points or combined with each other, in order to always create or leave grooves or passageways with exit to the peak or tip of the flap or triangle, where both liquid and liquid substances will flow viscous, with the sole purpose of slowing and delaying the outward release of liquid and viscous substances packaged inside, so that it is more comfortable and functional when dosing or wanting to be served with these flexible cubic containers , rectangular binoculars or irregular polyhedral.
Las vías o surcos que se crean pueden ser de distinto diámetro y longitud, ser rectilíneos, curvos, helicoidales, en puntos y, también, que las líneas de soldadura se entrecrucen entre ellas. The tracks or grooves that are created can be of different diameter and length, be rectilinear, curved, helical, in points and, also, that the welding lines intersect with each other.
8.2: sistema de oclusión por medio de dos pletinas pinza gemelas de plástico u otro material que sea flexible, que por medio de diferentes modos de juntarse o pegarse entre las dos(en paralelo y por sus extremos laterales y también pegándose una de las dos pletinas a la solapa), mantendrán una fuerza de empuje de adhesión entre ellas pero que al mismo tiempo, se podrá retrotraer, flexionándose o arqueándose hacia afuera por la zona del centro de estas pletinas pinza, con la única función de regular el flujo de salida de las sustancias líquidas o viscosas, hacia la punta de la solapa o el exterior del envase flexible cúbico, prisma rectangular o poliédrico irregular. 8.2: occlusion system by means of two twin plastic clamp plates or other material that is flexible, which by means of different ways of joining or sticking between the two (in parallel and by its lateral ends and also sticking one of the two plates to the flap), they will maintain a force of adhesion thrust between them but that at the same time, it will be able to roll back, flexing or arching outwards through the center area of these clamp plates, with the sole function of regulating the output flow of liquid or viscous substances, towards the tip of the flap or the outside of the flexible container cubic, rectangular or irregular polyhedral prism.
Este juego de pletinas pinza unidas por sus extremos y una de ellas pegada a una de las dos caras de la solapa, se colocarán atrapando la solapa o triángulo por sus dos únicas caras de fuera y quedando esta solapa centrada hacia la mitad de longitud de anchura de las pletinas pinza. This set of clamp plates joined by its ends and one of them glued to one of the two faces of the flap, will be placed by trapping the flap or triangle by its only two faces outside and leaving this flap centered towards half the length of width of the clamp plates.
También, este juego de dos pletinas pinza pueden estar dispuestas o ser colocadas más hacia el pico o punta de la solapa o más hacia la base o el lado del triángulo o solapa que está haciendo contacto con el resto del envase. Also, this set of two clamp plates can be arranged or placed more towards the tip or tip of the flap or more towards the base or side of the triangle or flap that is making contact with the rest of the package.
-Este juego de pletinas pinzas tienen solo, una única función: impedir, retrasar o ralentizar la salida al exterior o hacia el pico o punta de salida de la solapa o triángulo, de las sustancias tanto líquidas como viscosas. -This set of flat clamps has only one single function: to prevent, delay or slow down the exit to the outside or towards the peak or exit tip of the flap or triangle, of both liquid and viscous substances.
Existen diferentes opciones para que se mantenga entre las dos pletinas pinza una fuerza de adhesión de acercamiento constante, pero con amortiguación. a1) adherir o pegar por calor(termo-sellando los plásticos o por chorro de aire caliente) o con cualquier tipo de cola de contacto: una de las pletinas pinza a 1 una de las dos caras de la solapa o triángulo y, la otra pletina por sus extremos laterales, adherirla o pegarla a la otra también por sus extremos laterales, por calor(termo-sellando los plásticos o chorro de aire caliente)o con algún tipo de cola de contacto. There are different options to maintain a constant approaching adhesion force between the two plates, but with damping. a1) adhere or paste by heat (thermo-sealing the plastics or by hot air jet) or with any type of contact glue: one of the plates clamps to 1 one of the two faces of the flap or triangle and, the other flat by its lateral ends, adhere it or stick it to the other also by its lateral ends, by heat (thermo-sealing the plastics or hot air jet) or with some type of contact glue.
a2) lo mismo que en el apartado (a1), pero con la unión entre ambas dos pletinas pinza se realiza por medio de dos trozos de elastómero a modo de clavo, que atraviesan las dos pletinas tanto en el lado extremo de la izquierda como en el de la derecha, para así cuando se ejerza presión sobre el envase al quererse dosificar o servir con él, las dos pletinas pinza se separen dejando que discurra el contenido líquido o viscoso del interior del envase cúbico, prismático o poliédrico irregular. a2) the same as in section (a1), but with the union between the two two clamp plates, it is done by means of two pieces of elastomer as a nail, which pass through the two plates both on the extreme left side and the one on the right, so that when pressure is exerted on the container when it is desired to dose or serve with it, the two clamp plates separate allowing the liquid or viscous content to flow inside the irregular cubic, prismatic or polyhedral container.
b1) ninguna de las dos pletinas pinza se adhieren o pegan al envase, pero si dejando que ambas pletinas pinza que por sus extremos laterales están unidas por calor(termo-sellando los plásticos o chorro de aire caliente) o con cola de contacto, queden atrapando parte de la solapa por o cerca de sus extremos laterales, con suficiente fuerza como para que no se deslice o se mueva pero si habilitando que la parte o zona del medio de las pletinas pinza, puedan flexionarse-arquearse hacia afuera, para dejar que salga el contenido líquido o viscoso del interior del envase. b1) neither of the two clamp plates adhere or stick to the container, but if leaving both clamp plates that are joined by heat at their lateral ends (thermo-sealing plastics or hot air jet) or with contact glue, they remain trapping part of the flap by or near its lateral ends, with enough force so that it does not slip or move but if enabling that the part or zone of the middle of the clamp plates, they can flex-arch outward, to let leave the liquid or viscous content inside the container.
Para facilitar este sistema, se tiene que calcular con mayor precisión y ajuste las zonas de entremedias o de la mitad de la superficie de las pletinas pinza, donde deben hacerse muescas o rebajes con orificios o hendiduras. To facilitate this system, it is necessary to calculate with greater precision and adjust the areas in between or half of the surface of the clamp plates, where notches or recesses with holes or slits must be made.
b2) lo mismo que en el apartado (b1), pero la unión entre ambas dos pletinas pinza se realiza por medio de dos trozos de elastómero a modo de clavo, que atraviesan las dos pletinas pinza tanto en el lado extremo de la izquierda como en el de la derecha, para así cuando se ejerza presión sobre el envase, al querer dosificar o servir con él, las dos pletinas pinza se separen dejando salir el contenido líquido o viscoso del interior del envase. A su vez, a ambas pletinas pinza se les puede hacer muescas o rebajar a par te de su superficie realizando orificios o hendiduras, para así regular la flexibilidad de apertura entre las dos pletinas para ayudar a que éstas, se separen doblándose hacia afuera con menor dificultad, o se arqueen con mayor arco. -Los orificios que se pueden realizar en cualquier zona de estas pletinas pinza, pueden tener también otra función: la de habilitar aberturas para que tanto u chorro de aire caliente o clavijas que a modo de resistencia alcanzan la temperatura suficiente, como para que tanto el chorro de aire como la clavija se introduzcan dentro de estos orificios para así fusionar el plástico de la solapa con el plástico de las pletinas pinza. Para facilitar ésta técnica, también puede llevar previamente adherida a la superficie de la cara de dentro de la pletina pinza, una tira fina de plástico por debajo y a la altura de los orificios, con la intención así de facilitar la fusión entre la solapa y la pletina con mayor rapidez y eficiencia, aunque esta tira es opcional ya que, también, a modo de tira, se pueden dejar los orificios sin traspasar del todo el agujero(realizando o no una pequeña abertura en el centro más pequeña que el diámetro del orificio principal que primero ha sido realizado), para que así, quede solamente una película o tira fina de plástico justamente al borde de salida del orificio, la cual servirá para que se funda o termo-selle soldando la pletina pinza con la solapa o soldando la pletina pinza con la otra pletina pinza gemela. b2) the same as in section (b1), but the union between both two clamp plates is made by means of two pieces of elastomer as a nail, which pass through the two clamp plates both on the extreme left side and in the one on the right, so that when pressure is exerted on the container, when wanting to dose or serve with it, the two clamp plates separate by letting out the liquid or viscous content from inside the container. In turn, both clamp plates can be notched or recessed part of their surface by making holes or crevices, to regulate the flexibility of opening between the two plates to help them separate by bending outwards with smaller difficulty, or arch with greater arc. -The holes that can be made in any area of these clamp plates, can also have another function: to enable openings so that either a jet of hot air or plugs that by way of resistance reach sufficient temperature, so that both the Air jet like the plug will be inserted into these holes to fuse the plastic of the flap with the plastic of the clamp plates. To facilitate this technique, you can also have a thin plastic strip underneath and at the height of the holes attached to the surface of the inside of the clamp plate, with the intention of facilitating the fusion between the flap and the plate more quickly and efficiently, although this strip is optional since, also, as a strip, you can leave the holes without completely piercing the hole (making or not a small opening in the center smaller than the diameter of the hole main one that has been done first), so that there is only one thin plastic film or strip just at the exit edge of the hole, which will serve to melt or heat-seal by welding the clamp plate with the flap or by welding the clamp plate with the other twin clamp plate.
9-Procedimientos para transformar envases o bolsas iniciales flexibles de al menos dos caras sellados con fluidos y con sólidos en su interior o sin ellos, en envases cúbicos, prismáticos rectangulares o poliédricos irregulares, los cuales hay que añadir o sumar a la solicitud de la Patente Nacional 201101023 y a la solicitud de Patente Internacional 2012/00026. 9-Procedures for transforming flexible initial packages or bags with at least two sides sealed with and without solids, in cubic, rectangular binoculars or irregular polyhedral packages, which must be added or added to the request of the National Patent 201101023 and the International Patent Application 2012/00026.
9.1 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que se originan las solapas o triángulos y se transforma o adquiere el envase inicial la forma de figura cúbica: cayendo el envase al vacío sobre la mordaza de impacto(6) o superficie rígida/semirígida. 9.1 Process of transformation from flexible initial containers of at least two faces (sealed with or or viscous fluids and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which the flaps or triangles and the initial container is transformed or acquired in the form of a cubic figure: the container falling into a vacuum on the impact jaw (6) or rigid / semi-rigid surface.
9.2 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que las solapas o triángulos en lugar de sellarse y cortarse, éstos son pegadas al tronco o resto del envase sin ser cortadas ni selladas, por medio de un modo de adherirse(cola de contacto/aire caliente) y, también, pudiéndose dejar una o dos de las solapas sin sellar ni cortar y sin ser adheridas al tronco o resto del envase. 9.2 Process of transformation from flexible initial containers of at least two faces (sealed with or or viscous fluids and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which the flaps or triangles in Instead of being sealed and cut, these are glued to the trunk or rest of the package without being cut or sealed, by means of a way of adhering (contact glue / hot air) and, also, being able to leave one or two of the flaps unsealed nor cut and without being attached to the trunk or rest of the container.
9.3 Procedimiento de perfeccionamiento y mejora para los envases cúbicos, prismáticos rectangulares o poliédricos irregulares fabricados por las máquinas y procedimientos de la industria de los envases y/o envasado como son los sistemas tipo Tetrapack®, ipi aseptic packaging sistem® o SIGconbibloc®, en los que se originan las solapas y se transforma el envase inicial a la forma de figura cúbica, prismática rectangular o poliédrica irregular por medio del procedimiento de golpeo o choque entre una mordaza de impacto(6) o superficie rígida o semirígida contra los lados laterales de un envase o bolsa inicial flexible de al menos dos caras sellado con fluidos o viscosos y con sólidos o sin ellos y, también, porque las solapas o triángulos son adheridos al tronco o resto del envase, por medio de un modo de pegarlos como por ejemplo cola de contacto o aire caliente. 9.3 Improvement and improvement procedure for irregular cubic, rectangular or polyhedron binoculars manufactured by machines and procedures of the packaging and / or packaging industry such as Tetrapack®, ipi aseptic packaging syste® or SIGconbibloc® type systems, in those that originate the flaps and the initial container is transformed to the form irregular cubic, prismatic rectangular or polyhedral figure by means of the striking or collision procedure between an impact jaw (6) or rigid or semi-rigid surface against the lateral sides of a flexible initial container or bag of at least two faces sealed with fluids or viscous and with or without solids and, also, because the flaps or triangles are adhered to the trunk or rest of the container, by means of a way of gluing them such as contact glue or hot air.
9.4 Procedimiento de perfeccionamiento y mejora para los envases cúbicos, prismáticos rectangulares o poliédricos irregulares fabricados por las máquinas y procedimientos de la industria de los envases y/o envasado como son los sistemas tipo Tetrapack®, ipi aseptic packaging sistem® o SIGconbibloc®, en los que se originan las solapas y se transforma el envase inicial a la forma de figura cúbica, prismática rectangular o poliédrica irregular por medio del procedimiento de golpeo o choque entre una mordaza de impacto(6) o superficie rígida o semirígida contra los lados laterales de un envase o bolsa inicial flexible de al menos dos caras sellado con fluidos o viscosos y con sólidos o sin ellos y, también, porque dos de las solapas o triángulos son adheridos al tronco o resto del envase por medio de un modo de pegarlos como la cola de contacto o aire caliente, y porque otra o dos más, son selladas y cortadas(8). 9.4 Improvement and improvement procedure for cubic, rectangular binoculars or irregular polyhedral packages manufactured by machines and procedures of the packaging and / or packaging industry such as Tetrapack®, ipi aseptic packaging syste® or SIGconbibloc® type systems, in those that originate the flaps and the initial package is transformed into the shape of an irregular cubic, rectangular or polyhedral prismatic figure by means of the striking or collision procedure between an impact jaw (6) or rigid or semi-rigid surface against the lateral sides of a flexible initial container or bag of at least two faces sealed with fluids or viscous and with solids or without them and, also, because two of the flaps or triangles are adhered to the trunk or rest of the container by means of a way of gluing them as the contact glue or hot air, and because another or two more, are sealed and cut (8).
9.5 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que antes de que se proceda a la transformación o a que el envase inicial adquiera la forma cúbica que se haya querido obtener, el envase inicial del cual se parte, está sin sellar del todo o sin ser estanco; esto ocurre cuando antes(o durante) de que se realice por primera vez(en uno de los lados laterales del envase inicial) el que se originen una o dos solapas: el lado lateral opuesto-paralelo-contrario a éste primero no estará sellado, con lo cual al ser golpeado por primera vez este envase inicial, debe éste estar en vertical y, también, para que no salga el liquido del interior, el film flexible del que se compone el envase inicial, estará en continuidad o proseguirá en vertical sin que haya sido ni sellado ni cortado, de momento, ya que una vez de haberse originado, sellado y cortado las solapas de la parte de abajo, se sellará y cortará transversalmente la parte o el lado de arriba del envase. 9.5 Process of transformation from flexible initial containers of at least two faces (sealed with or or viscous fluids and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which before proceeding to the transformation or to that the initial container acquires the cubic form that has been wanted to obtain, the initial container from which it is split, is completely unsealed or without being airtight; this occurs when before (or during) it is made for the first time once (on one of the lateral sides of the initial container) the origin of one or two flaps: the opposite side-parallel-opposite to the first one will not be sealed, so when this initial container is struck for the first time, it must this will be vertical and, also, so that the liquid inside does not come out, the flexible film of which the initial container is composed, will be in continuity or will continue vertically without being sealed or cut, for the moment, since once the flaps on the bottom part have been originated, sealed and cut, the upper part or side of the container will be sealed and cut transversely.
9.6 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que el envase inicial es quien golpea o choca contra la mordaza de impacto(6) para que se originen las solapas o triángulos y el envase inicial se transforme a la forma de figura de mayor volumetría que hayamos querido precisar u obtener. 9.6 Process of transformation from flexible initial containers of at least two faces (sealed with or or viscous fluids and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which the initial container is the one hit or collide with the impact jaw (6) so that the flaps or triangles originate and the initial package is transformed into the shape of a larger volumetric figure that we wanted to specify or obtain.
9.7 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que tanto el envase inicial como la mordaza de impacto(6) o juegos de dos, tres o cuatro mordazas(6,8): se golpean o chocan mutuamente, uno contra el otro, estando los dos en movimiento, para que así, se originen las solapas o triángulos y el envase inicial se transforme a la forma de figura de mayor volumetría que hayamos querido precisar u obtener. 9.7 Processing procedure from flexible initial packaging of at least two sides (sealed with or or viscous fluids and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which both the initial container and the impact jaw (6) or sets of two , three or four jaws (6,8): they hit or collide each other, against each other, both being in motion, so that the flaps or triangles originate and the initial packaging is transformed into the shape of a figure of greater volumetry that we wanted to specify or obtain.
9.8 Procedimiento de transformación a partir de envases iniciales flexibles de al menos dos caras(sel lados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos prismáticos rectangulares o poliédricos irregulares, en el que se va a acoplar o instalar mordazas pellizcadoras en cualquiera de los distintos modelos de máquinas transformadoras en envases de mayor volumetría, para que así, se realice el plegamiento de cualquiera de las aristas de un envase cúbico, prismáticos rectangulares o poliédricos irregulares y surja, por tanto, una rebaba o doblez a lo largo de toda la arista o sino también en parte de ella, consiguiéndose de este modo que el envase adquiera mayor resistencia, rigidez o consistencia. 9.8 Process of transformation from flexible initial containers of at least two faces (sel sides with fluids or / and viscous and with or without solids inside, in rectangular prismatic or irregular polyhedral cubic containers, in which it is to be coupled or install pinching jaws in any of the different models of transformer machines in containers of greater volumetry, so that the folding of any of the edges of a cubic container, rectangular binoculars or irregular polyhedral and therefore a burr arises or fold along the entire edge or also in part thereof, thereby achieving that the package acquires greater strength, stiffness or consistency.
VENTAJAS DE LA INVENCIÓN ADVANTAGES OF THE INVENTION
-La primera v fundamental es que se pueden fabricar envases cúbicos(las cuatro solapas selladas y cortadas/seccionadas), poliédricos irregulares o envases totalmente volumétricos(una o dos solapas sin sellar ni cortar/seccionar en por cada envase) utilizando envases iniciales fabricados con tan solo plástico, ya que el proceso de sellado y cortado(seccionado) de las solapas, le confiere a este envase la suficiente rigidez y consistencia. Por tanto, no es necesario la utilización de materiales como el cartón del tipo tetrabrik marcadas con hendiduras ya prefijadas en las láminas que más tarde se en-bobinan. -La segunda no menos importante, es que podemos fabricar este tipo de en vases cúbicos o totalmente volumétrico de tamaños muy pequeños o reducidos, siendo esto una gran ventaja si se envasan productos como salsas, agua para que sirva de cubitos de hielos de plástico, perfumes, etc. Debemos aclarar, también, que es el único que puede fabricar, hasta la fecha de hoy, estos envases cúbicos de plástico tipo film, de tan pequeñas o reducidas dimensiones como pueden ser envases del 5,20,25,30,35,40,45,50 o más gramos. -The first fundamental v is that you can make cubic containers (the four sealed and cut / sectioned flaps), irregular polyhedral or fully volumetric containers (one or two unsealed flaps or cut / section in each container) using initial containers made with Only plastic, since the sealing and cutting (sectioning) process of the flaps, gives this container sufficient rigidity and consistency. Therefore, it is not necessary to use materials such as cardboard of the tetrabrik type marked with grooves already preset in the sheets that are later coiled. -The second not less important, is that we can manufacture this type of cubic or totally volumetric vases of very small or small sizes, this being a great advantage if products such as sauces are packed, water to serve as plastic ice cubes, perfumes, etc. We must clarify, also, that it is the only one that can manufacture, to date, these cubic containers of plastic film type, of such small or small dimensions as can be containers of 5,20,25,30,35,40, 45.50 or more grams.
-La tercera que al no contener solapas todas las caras del envase son lisas consiguiéndose, así, envases más higiénicos que generarán menos residuos, y los que genere podrán ser fácilmente reciclables ya qué no se utilizarán ni pegamento, ni cartón o pulpa de la madera de los bosques Nórdicos, como ocurre en el caso del sistema Tetrabrik®, en donde, además, se consume mucha energía al extraerlo y al ser distribuidos, después, al resto del mundo. -La cuarta que es un modelo de producción más sencillo, menos complejo, más económico como ecológico, ya que no será necesario utilizar pegamento o cola de contacto para pegar las solapas y, también, el cartón o el aluminio. -La quinta es que se puede habilitar o adaptar, también, este proceso a otros sistemas o procesos de fabricación como el Tetrabrik®, SIG® o ipi®, pudiéndole, así, aportar beneficios en el campo de la logística, ya que no tendrán que llevar solapas los envases de estos sistemas anteriormente nombrados, consiguiéndose con ello, que éstos ocupen menos espacio y pesen menos. -The third one, since it does not contain flaps, all sides of the package are smooth, thus achieving more hygienic containers that will generate less waste, and the ones that it generates can be easily recyclable and to which no glue, cardboard or wood pulp will be used of the Nordic forests, as in the case of the Tetrabrik® system, where, in addition, a lot of energy is consumed by extracting it and then being distributed to the rest of the world. -The fourth is a simpler, less complex, more economical and ecological production model, since it will not be necessary to use glue or contact glue to glue the flaps and also the cardboard or aluminum. -The fifth is that this process can also be enabled or adapted to others manufacturing systems or processes such as Tetrabrik®, SIG® or ipi®, thus being able to provide benefits in the field of logistics, since the containers of these previously named systems will not have to be flapped, thus achieving that these occupy less space and weigh less.
-La sexta son los productos más óptimos para ser comercializados: -The sixth are the most optimal products to be marketed:
a) Envases cúbicos, en particular, de un tamaño reducido como por ejemplo: 20mm x 20mm; 30mm x 20; 40mm x 20mm... Esto implicará, de manera notable, la introducción o fabricación a nivel industrial de un nuevo producto, como serían los "cubitos de hielo" de plástico tipo film, a muy bajo coste con forma de figura cúbica perfecta, y que se podrán comercializar esterilizados (autoclave) para resultar, así, enteramente inocuos para el consumidor final. b) Mini-envases de salsas de 20/25/30/50ml que se emplearán al igual que los sobres o bolsitas de dos caras que contienen por ejemplo Ketchup o mostaza. En este caso, será muy notable en este nuevo tipo de mini-envase dos cualidades o características que los tradicionales no poseen, como son: el hecho de poderse mantener por si solos de pie y, también, a la forma de su figura enteramente cúbica o totalmente volumétrica, consiguiéndose con ello, dosificarse mejor ya que se puede suministrar al contenido del interior, mayor presión. También, se podrá utilizar más cómodamente y cuantas veces se quiera, ya que se podrán mantenerse o asentarse, por si solos, en vertical. -Además, esto conllevará a que se generen menos residuos, debido a que podrán ser fabricados mini-envases cúbicos de 20/25/50 y otros más, que pue-dan sustituir a los tradicionales de 9 grs, por lo que uno de los nuevos mini-envases cúbicos sustituiría a tres sobres de los tradicionales de dos caras. a) Cubic containers, in particular, of a reduced size such as: 20mm x 20mm; 30mm x 20; 40mm x 20mm ... This will involve, notably, the introduction or manufacturing at the industrial level of a new product, such as "ice cubes" of plastic film type, at a very low cost with the shape of a perfect cubic figure, and that can be marketed sterilized (autoclave) to be, thus, entirely harmless to the final consumer. b) Mini-containers of 20/25/30 / 50ml sauces that will be used as well as envelopes or double-sided sachets containing for example Ketchup or mustard. In this case, it will be very remarkable in this new type of mini-container two qualities or characteristics that the traditional ones do not possess, such as: the fact of being able to stand alone and, also, to the shape of its entirely cubic figure or fully volumetric, thus achieving a better dosage as it can be supplied to the interior contents, greater pressure. Also, it can be used more comfortably and as many times as you want, since they can be maintained or settled, by themselves, vertically. -In addition, this will lead to less waste generated, because they can be manufactured 20/25/50 cubic mini-containers and others, which can replace the traditional 9 grs, so one of the New cubic mini-containers would replace three envelopes of the traditional two-sided.
c) Envases cúbicos para el sector de la venta de leche fresca, ya que utilizan bolsas selladas de dos caras de tan solo plástico, y que fácilmente podrán ser transformadas en envases cúbicos con las nuevas máquinas de este invento. -La séptima son otras ventajas significativas: c) Cubic containers for the sector of the sale of fresh milk, since they use sealed bags of two sides of only plastic, and that they can easily be transformed into cubic containers with the new machines of this invention. -The seventh are other significant advantages:
a) lncrementar la consistencia-rigidez a envases de mayor tamaño(½ y 1 Litro) que se han fabricado con, tan solo, plástico y para productos como: bebidas, caldos, aceites, jabones líquidos, perfumes... a) Increase the consistency-rigidity to larger containers (½ and 1 Liter) that have been manufactured with only plastic and for products such as beverages, broths, oils, liquid soaps, perfumes ...
b) Publicitaria, ya que contendrá mayor espacio para exponer la publicidad, debido esto a que ninguna de sus caras llevará solapas y, también, porque se pueden fabricar estos nuevos envases cúbicos -si así se predispone- con una forma más cuadrada, consiguiéndose, así, un mayor impacto visual. b) Advertising, since it will contain more space to expose the advertising, because this will not be carried by any of its faces and, also, because these new cubic containers can be manufactured - if so predisposed - with a more square shape, achieving, thus, a greater visual impact.
c) Por posibilitar un ahorro en logística de un 25% aproximadamente, tanto en transporte como en el almacenaje, ya que los envases no llevarán solapas, consiguiendo con esto, que todas las caras de los nuevos envases cúbicos sean completamente lisas, circunstancias éstas, que hacen que puedan juntarse o apilarse completamente, no quedando espacio entre ellos. c) By enabling a saving in logistics of approximately 25%, both in transport and in storage, since the containers will not carry flaps, thus achieving that all the faces of the new cubic containers are completely smooth, these circumstances, that make them can be joined or stacked completely, leaving no space between them.
d) AI dosificar, no salir a trompicones las sustancias líquidas del interior del envase cúbico, ya que se pueda fabricar -si así se predispone-, tan solo, con materiales flexibles nada rígidos como el plástico(sin cartón), permitiendo esta circunstancia que el material del envase se adapte con rapidez al espacio vacío que surge o queda en el interior del envase, cuando va saliendo o dosificándose la sustancia líquida del interior, consiguiéndose así, que el producto o sustancia líquida del interior no salga a trompicones. d) When dosing, do not trickle out the liquid substances inside the cubic container, since it can be manufactured - if so it is predisposed -, only, with flexible materials not rigid like plastic (without cardboard), allowing this circumstance that The material of the container adapts quickly to the empty space that arises or remains inside the container, when the liquid substance inside is leaving or dosing, thus achieving that the product or Liquid substance inside does not stumble.
e) Fabricar envases cúbicos con forma de hexaedro regular, que garantiza la más óptima estabilidad en posición vertical y, también, una forma de figura muy atractiva en cuanto al diseño, y de mucha utilidad en cuanto a que tiene una anchura de boca que permite atrapar con más comodidad el contenido de sólidos del interior, como por ejemplo patatas fritas, corn flakes o snaks. e) Manufacture of cubic containers in the form of a regular hexahedron, which guarantees the most optimal stability in a vertical position and, also, a very attractive figure shape in terms of design, and very useful in that it has a mouth width that allows more comfortably trap the content of solids inside, such as chips, corn flakes or snaks.
f) AI poderse fabricar envases cúbicos o poliédricos irregulares con una base más cuadrada(puede ser hexaédrico regular), con todas sus caras lisas y siendo estos estables y consistentes por las líneas de soldadura del sellado o sellado y cortado de solapas, va a permitir que fabriquemos envases de tan solo materiales plásticos para así no tener que utilizar las cajas de cartón o las cajas de cartón que envuelve a las bolsas de plástico que contienen cualquier tipo de producto como por ejemplo los corn flakes, patatas fritas, snaks, frutos secos, artículos de ferretería juguetería, etc.. f) AI can be manufactured irregular cubic or polyhedral containers with a more square base (it can be regular hexahedral), with all its smooth faces and being stable and consistent by the welding lines of the sealing or sealing and cutting of flaps, will allow that we manufacture containers of only plastic materials so as not to have to use cardboard boxes or cardboard boxes that wrap plastic bags that contain any type of product such as corn flakes, chips, snaks, nuts , hardware store toys, etc.
g) EI poder transformar envases o bolsas tradicionales de dos caras que contienen en su interior alimentos como patatas fritas, snaks o frutos, en envases cúbicos(hexaedro regular), prismáticos regulares o poliédricos irregulares: nos permite degustar estos alimentos de una manera comodísima y práctica, ya que no se volcará el envase, permite distinguir o elegir mejor los alimentos y porque, también, se hace más fácil introducir la mano dentro del envase. h) Las máquinas del invento son muy versátiles, ya que sin tener que modificar o añadir piezas-elementos-actuadores, se pueden fabricar diferentes formas de figura cúbica, prismática rectangular o poliédrica irregular. g) To be able to transform traditional two-sided containers or bags that contain foods such as chips, snaks or fruits inside them, in cubic containers (regular hexahedron), regular binoculars or irregular polyhedral ones: it allows us to taste these foods in a very comfortable way and In practice, since the container will not tip over, it makes it possible to distinguish or choose food better and because it also makes it easier to put your hand inside the package. h) The machines of the invention are very versatile, since without having to modify or add parts-elements-actuators, different shapes of cubic, rectangular prismatic or irregular polyhedral figures can be manufactured.
i) Todas las Instalaciones con máquina presentadas en esta memoria descriptiva, avalan aún más esta invención, ya que se puede fabricar a nivel industrial a unos costes de producción muy bajos. Además, demuestran su adaptabilidad en cuanto a la integración de éstas máquinas dentro de una solución Integral y porque, también, van a permitir su introducción y comercialización en otras industrias del Packaging. i) All the Installations with machines presented in this specification, further endorse this invention, since it can be manufactured at an industrial level at very low production costs. In addition, they demonstrate their adaptability in terms of the integration of these machines within an Integral solution and because, also, they will allow their introduction and commercialization in other Packaging industries.
EXPOSICIÓN DE UN MODO DE REALIZACIÓN DE LA INVENCIÓN EXHIBITION OF AN EMBODIMENT OF THE INVENTION
Fig1 : muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig1: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de dos columnas y un piso, en el que hay comprendido un solo juego de mordazas(6,8), unas mordazas de sujeción(3) y una trampi- lla(10) accionados cada uno cada uno de ellos, por un cilindro de giro, en donde además la trampilla, a su vez, está anclado o fijado a un cilindro lineal (9) para así sostener(sin que haya espacio entre el envase y la superficie de trampilla puesto que el envase ha mermado en longitud y ha aumentado en volumen) al envase por segunda vez, cuando después de haberse originado, sellado o/y cortado una o dos solapas en uno de los lados laterales, el envase es girado 180 grados para que en el otro lado lateral paralelo al primero, vuelvan a originarse sellarse o/y cortarse una o dos solapas o triángulos. The machine has two columns and a floor, in which there is a single set of jaws (6,8), clamping jaws (3) and a trapdoor (10) each each activated, by a turning cylinder, where the trapdoor, in turn, is anchored or fixed to a linear cylinder (9) in order to hold (without there being space between the container and the trapdoor surface since the container has decreased in length and has increased in volume) to the container for the second time, when after having originated, sealed or / and cut one or two flaps on one of the side sides, the container is rotated 180 degrees so that on the other side side parallel to the first , re-originate sealing or / and cut one or two flaps or triangles.
Fig2: muestra la misma vista en detalle que la de la figura 1 , pero con el añadido de un cilindro lineal en vertical para cada uno de las mordazas de sellado y corte(8), con la función única de colocar al envase en una posición o lugar que se concrete al ser arrastrado por las mordazas(8) y, siempre, cuando las mordazas de sujeción(3) estén en la posición de abiertas. Fig2: shows the same view in detail as in Figure 1, but with the addition of a vertical linear cylinder for each of the sealing and cutting jaws (8), with the unique function of placing the container in a position or place that takes shape when being dragged by the jaws (8) and, always, when clamping jaws (3) are in the open position.
Fig3: muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig3: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de dos columnas y dos pisos, en el que hay comprendido dos juegos de mordazas(6,8) en la que la de arriba es impulsada por un cilindro lineal(9) y la de abajo por un cilindro de giro(16) que conducirá al envase hacia el piso de arriba, estando las solapas atrapadas entre sus mordazas de sellado y corte(8) y la de impacto(6), y también una trampilla(IO) en el piso de abajo accionada por un cilindro de giro y en donde, a su vez, ésta está anclada o fijada a un cilindro lineal(9) con la única función de acomodar la recepción del envase ya transformado por dos de sus lados laterales paralelos, ya que el envase transformado aumenta en volumen pero merma en longitud, por lo que el juego de mordazas del primer piso que todavía tiene sujeto al envase por sus solapas, al regresar a su posición inicial y soltar al envase no haya distancia entre él y la trampilla. The machine has two columns and two floors, in which there are two sets of jaws (6.8) in which the top one is driven by a linear cylinder (9) and the bottom one by a turning cylinder (16 ) which will lead to the container upstairs, the flaps being trapped between their sealing and cutting jaws (8) and the impact jaws (6), and also a trapdoor (IO) on the floor below operated by a cylinder of turn and where, in turn, it is anchored or fixed to a linear cylinder (9) with the sole function of accommodating the reception of the container already transformed by two of its parallel lateral sides, since the transformed container increases in volume but decrease in length, so that the first floor jaw set that still has the container by its flaps, when returning to its initial position and releasing the container there is no distance between it and the trapdoor.
Fig4: muestra la misma vista en detalle que la de la figura3, pero con una sola columna y con el añadido en el piso de arriba de unas mordazas empujadoras (21) justo debajo de la mordaza de sujeción(3), con la función de por un lado de colocar al envase en una posición de más verticalidad y, también, en un lugar concreto determinado al desplazar parte del envase y, por otro lado, ejercer presión hacia dentro apretando los laterales del envase, para así insuflar el fluido, contenido en el interior del envase, hacia las puntas o extremo perime- tral del envase, acción esta última que ayuda, también, a que el envase se estire manteniéndose en vertical. Fig4: shows the same view in detail as in Figure 3, but with a single column and with the addition on the upper floor of a pushing jaws (21) just below the clamping jaw (3), with the function of on the one hand to place the container in a position of more verticality and, also, in a specific place when moving part of the container and, on the other hand, to exert pressure inwards by squeezing the sides of the container, in order to insufflate the fluid, contained inside the container, towards the ends or perimeter end of the container, this latter action also helps the container to stretch while staying upright.
Fig5. muestra la misma vista en detalle que la de la figura 4, pero con el añadido en el piso de arriba de cuatro mordazas empujadoras(21) de doble vás- tago andadas-fijadas a un cilindro de giro(16) y en donde, a su vez, éste ultimo está anclado o fijado a la mordaza de sujeción(3). Fig5. It shows the same view in detail as that of Figure 4, but with the addition on the top floor of four double-shanked push-jaws (21) attached to a turning cylinder (16) and where, at in turn, the latter is anchored or fixed to the clamping jaw (3).
Además, sobre la trampilla(IO) se ha instalado o fijado una cajonera(22) para acomodar la recepción del envase inicial, en una posición de verticalidad y en el lugar concreto y determinado de inicio o de punto de partida de cualquiera de las máquinas transformadora en envases volumétricos. In addition, a chest of drawers (22) has been installed or fixed on the hatch (IO) to accommodate the reception of the initial container, in a vertical position and in the specific and determined place of starting or starting point of any of the machines Transformer in volumetric containers.
Fig6: muestra la misma vista en detalle que la de la figura 3, pero con una sola columna y con el añadido de un cilindro lineal(9) que impulsará hacia arriba el juego de mordazas de impacto y las de sellado y corte(6,8) del primer piso, para así habilitar espacio para que se pueda colocar sin dificultad, un envase inicial entre las mordazas de sujeción (3). Fig6: shows the same view in detail as in Figure 3, but with a single column and with the addition of a linear cylinder (9) that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
Fig7: muestra la misma vista en detalle que la de la figura 6, pero en el primer piso el cilindro de giro(16) y el cilindro lineal que impulsa a un juego de mordazas^, 8), están anclados o fijados a un cilindro de giro(16) para así habilitar espacio totalmente libre, encima de las mordazas de sujeción(3). Fig7: shows the same view in detail as in Figure 6, but on the first floor the turning cylinder (16) and the linear cylinder that drives a set of jaws ^, 8), are anchored or fixed to a cylinder of rotation (16) in order to enable totally free space, above the clamping jaws (3).
Fig8: muestra la misma vista en detalle que la de la figura 7, pero añadiendo en el piso de arriba un cilindro de giro(16) que va anclado o fijado al cilindro lineal de doble vástago y doble efecto de las mordazas de sujeción(3), y otro cilindro de giro(16) que va anclado o fijado al cilindro lineal(9) que impulsa a un juego de mordazas(6,8); para que de este modo junto al otro cilindro de giro(16) que impulsa al juego de mordazas(6,8) del piso de abajo, se habilite espacio totalmente libre para que el envase inicial se pueda depositar con comodidad y facilidad entre las mordazas de sujeción del primer piso. Fig8: shows the same view in detail as in Figure 7, but adding on the top floor a turning cylinder (16) that is anchored or fixed to the double rod linear cylinder and double acting of the clamping jaws (3 ), and another turning cylinder (16) that is anchored or fixed to the linear cylinder (9) that drives a set of jaws (6.8); so that next to the other turning cylinder (16) that drives the jaw set (6.8) on the ground floor, a completely free space is enabled so that the initial container can be deposited comfortably and easily between the jaws of fastening of the first floor.
Fig9: muestra la misma vista en detalle que la de la figura 7, pero con el añadido de un soporte que lleva un cilindro lineal de doble vástago y doble efecto, en donde los dos vástagos lleva anclado-fijado una mordaza empujadora(21) y en el que además se ha incorporado a una de estas mordazas(21) un cilindro de giro que impulsa otra mordaza empujadora(21). Fig9: shows the same view in detail as in Figure 7, but with the addition of a support that carries a double-rod and double-acting linear cylinder, where the two rods have a thrust jaw anchored-fixed (21) and in which a turning cylinder that drives another pusher jaw (21) has also been incorporated into one of these jaws (21).
De igual manera, la carcasa del cilindro lineal(9)sirve también a modo de base o superficie empujadora(21). Similarly, the linear cylinder housing (9) also serves as a base or pusher surface (21).
En el primer piso, se representa un cilindro anclado o fijado a la columna, con la opción doble de poderse escoger el lineal(9) o el de giro(16). On the first floor, a cylinder anchored or fixed to the column is represented, with the double option of choosing the linear (9) or the rotation (16).
FiglO: muestra la misma vista en detalle que la de la figura 9, pero con el añadido en el segundo piso sobre el soporte de las mordazas empujadoras(21), un cilindro lineal(9) con la función(aparte de que se regule la distancia de recorrido y parada del mismo) de hacer que el cilindro lineal de doble vástago y doble efecto también golpee al envase en uno de sus costados. FiglO: shows the same view in detail as in Figure 9, but with the addition on the second floor on the support of the pusher jaws (21), a linear cylinder (9) with the function (apart from regulating the distance of travel and stop of the same) to make the double rod linear double acting cylinder also hit the container on one of its sides.
Fig11:muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig11: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de una columna de tubo rectangular y está compartimen- tada en dos pisos, en el que hay comprendido anclado y fijado en la columna los siguientes elementos: The machine has a rectangular tube column and is divided into two floors, in which the following elements are anchored and fixed in the column:
En el primer piso: On the first floor:
un cilindro de giro(16) en posición horizontal, que impulsa a su vez aun cilindro lineal (9)fijado a una trampilla(IO); un sensor de óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a unas mordazas de sujeción(3); un cilindro de giro en posición vertical, que impulsa a otro cilindro de giro(16) y éste a su vez tiene fijado a su vástago un cilindro lineal(9) que impulsa a un cilindro lineal(9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto(6) y dos de sellado y corte(8). a rotating cylinder (16) in a horizontal position, which in turn drives a linear cylinder (9) fixed to a trapdoor (IO); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3); a rotating cylinder in vertical position, which drives another turning cylinder (16) and this in turn has a linear cylinder (9) attached to its rod that drives a linear cylinder (9) of double rod and double acting in the one that are fixed or anchored a set of jaws: one of impact (6) and two of sealing and cutting (8).
En el segundo piso: On the second floor:
otro sensor óptico o de infrarrojos; un cilindro de giro(16) en posición vertical, que impulsa un cilindro lineal de doble vástago y doble efecto(9/3)donde están fijados en cada uno de sus vástagos una mordaza de sujeción(3) y, a su vez, en uno de estas mordazas(3) en su lado exterior, está fijado o anclado un cilindro de doble vástago y doble efecto, que en los extremos de sus vástagos lleva cada uno de ellos un cilindro de giro(16)en el que uno de ellos lleva unido a su vástago por la parte de debajo de la mordaza(3), una mordaza empujado- ra(21) y, el otro que se compone de dos vástagos, lleva en cada uno de ellos una mordaza empujadora(21)por la parte de arriba y la de abajo de las mordazas de sujeción(3); y por último en la parte de más arriba, un cilindro de giro (16) en posición vertical que impulsa un cilindro lineal(9) y en donde, a su vez, éste lleva anclado o fijado en su vástago un cilindro lineal(9) que impulsa a un cilindro lineal(9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de ¡mpacto(6) y dos de sellado y corte(8). -Todos los cilindros de giro(16) que están anclados o fijados a la columna en 1 posición vertical, tienen la única función de habilitar un espacio totalmente libre por encima de las mordazas de sujeción(3)del primer piso, para así permitir con comodidad o facilidad, introducir un envase inicial al punto de inicio o de partida de la máquina transformadora en envases volumétricos. other optical or infrared sensor; a rotating cylinder (16) in vertical position, which drives a linear double-acting and double-acting cylinder (9/3) where a clamping jaw (3) and, in turn, in each of its rods are fixed one of these jaws (3) on its outer side, a double rod and double acting cylinder is fixed or anchored, which at the ends of its stems each carries a rotating cylinder (16) in which one of them it carries attached to its rod by the part of under the jaw (3), a pushing jaw (21) and, the other that is composed of two rods, carries in each of them a pushing jaw (21) by the top and bottom of the clamping jaws (3); and finally in the upper part, a vertical rotation cylinder (16) that drives a linear cylinder (9) and where, in turn, This has a linear cylinder (9) anchored or fixed on its rod that drives a double-acting and double-acting linear cylinder (9) in which a set of jaws are fixed or anchored: one of mpacto (6) and two sealing and cutting (8). -All the turning cylinders (16) that are anchored or fixed to the column in 1 vertical position, have the sole function of enabling a totally free space above the clamping jaws (3) of the first floor, in order to allow comfort or ease, introduce an initial container to the starting or starting point of the transformer in volumetric containers.
Fig12:muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig12: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de una columna en forma de tubo y esta compartimenta- da en dos pisos, en el que hay comprendido anclado y fijado en la columna, los siguientes elementos: The machine has a tube-shaped column and is divided into two floors, in which the following elements are anchored and fixed in the column:
En el primer piso: On the first floor:
un cilindro de giro(16) en posición horizontal, que impulsa a su vez aun cilindro lineal(9)fijado a una trampilla(IO); un sensor de óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a unas mordazas de sujeción(3). a rotating cylinder (16) in a horizontal position, which in turn drives a linear cylinder (9) fixed to a trapdoor (IO); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3).
En el segundo piso: un soporte en el que está anclado o fijado un cilindro de giro(16) en posición horizontal, y éste a su vez tiene fijado a su vástago un cilindro lineal(9) que impulsa a un cilindro lineal(9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto (6) y dos de sellado y corte(8); otro sensor óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a un juego de dos mordazas de sujeción(3) y por último, en la parte de más arriba, otro soporte en el que está anclado o fijado un cilindro de giro(16) en posición horizontal, y éste a su vez tiene fijado a su vástago un cilindro lineal(9) que impulsa a un cilindro lineal(9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto(6) y dos de sellado y corte(8). También, puede llevar o contener soportes abrazadera(23) en forma de cilindro que se fijarán, anclaran y ajustarán al tubo, abrazándolo por fuera y encajándose con precisión milimétrica. On the second floor: a support on which a turning cylinder (16) is anchored or fixed in a horizontal position, and this in turn has a linear cylinder (9) attached to its stem that drives a linear cylinder (9) double rod and double acting in which a set of jaws are fixed or anchored: one of impact (6) and two of sealing and cutting (8); other optical or infrared sensor; a linear double rod and double acting cylinder that drives a set of two clamping jaws (3) and finally, in the upper part, another support on which a turning cylinder (16) is anchored or fixed in horizontal position, and this in turn has attached to its rod a linear cylinder (9) that drives a linear cylinder (9) of double rod and double effect in which a set of jaws are fixed or anchored: one of impact ( 6) and two sealing and cutting (8). Also, it can carry or contain clamp brackets (23) in the form of a cylinder that will be fixed, anchored and adjusted to the tube, hugging it on the outside and fitting with pinpoint accuracy.
-La columna se divide en dos tubos cilindricos: -The column is divided into two cylindrical tubes:
a) un tubo segundo que tiene dos tramos situado a lo largo de toda la columna de la máquina, en el que el tubo de la parte superior es de mayor diámetro, y el tubo de la parte inferior que está anclado o fijado a la base de éste tubo anterior, es de menor diámetro. a) a second tube that has two sections located along the entire column of the machine, in which the tube of the upper part is of greater diameter, and the tube of the lower part that is anchored or fixed to the base of this anterior tube, it is smaller in diameter.
b) un tubo primero situado en la parte inferior, que hace de soporte del según- do tubo y en donde éste, en su tramo de la parte inferior, que tiene que ser menor diámetro tanto del tubo primero como del tramo de parte de arriba del tubo segundo, se introduce dentro del tubo primero. b) a first tube located in the lower part, which supports the second tube and where it, in its section of the lower part, which has to be smaller in diameter of both the first tube and the upper section of the second tube, it is inserted into the first tube.
También, en la base de este tubo primero puede llevar una roscado macho, para así atornillar este tubo primero a la base o superficie de un soporte como por ejemplo: una rueda o disco estrellado(29) de una instalación con máquina. -El tubo de la parte superior del tubo segundo, está anclado o fijado a un cojinete-tapa que va, tan solo, apoyado sobre un disco rodamiento de bolas sin estar fijado a este mismo rodamiento, ni al tubo primero, y si tan solo ajustado a la circunferencia perimetral de los rodamientos de bolas. Also, at the base of this tube you can first carry a male thread, in order to screw this tube first to the base or surface of a support such as: a wheel or crashed disk (29) of a machine installation. -The tube at the top of the second tube, is anchored or fixed to a bearing-cap that goes, alone, resting on a ball bearing disc without be fixed to this same bearing, or to the first tube, and if only adjusted to the perimeter circumference of the ball bearings.
A su vez este rodamiento de bolas, está encajonado en un cojinete que hace de base-soporte, para así permitir que el tubo segundo se gire un cuarto de vuelta hacia atrás. In turn, this ball bearing is encased in a bearing that acts as a base-support, in order to allow the second tube to turn back a quarter of a turn.
El tubo de menor diámetro de la parte inferior del tubo segundo, lleva anclado o fijado a él por su circunferencia perimetral dos discos de rodamientos de bo- las(uno en la parte aproximadamente de más arriba y el otro en la parte aproximadamente de más abajo), para así al estar éstos encajonados en el tubo primero que es de mayor diámetro, soportar en la posición de verticalidad al tubo de la parte superior con el que está unido, anclado o fijado. The tube of smaller diameter of the lower part of the second tube has two ball bearing discs anchored or fixed to it by its perimeter circumference (one in the part approximately above and the other in the part approximately below) ), in order to be these encased in the first tube that is of greater diameter, to support in the vertical position the tube of the upper part with which it is attached, anchored or fixed.
Fig13: muestra una vista al detalle de un soporte abrazadera(23)con forma de cilindro pudiendo ser semicilíndrico, que se encaja abrazando al tubo primero y segundo, ajustándose de manera milimétrica. Fig13: shows a detail view of a clamp support (23) in the form of a cylinder and can be semi-cylindrical, which fits by hugging the first and second tube, adjusting it in a millimetric manner.
Este soporte abrazadera(23)sirve para enganchar, anclar o fijar los elementos, piezas, cilindros, mordazas o juegos de mordazas que pueden componer de manera aleatoria, cualquiera de las múltiples y variadas máquinas transformadoras en envases volumétricos. This clamp support (23) is used to hook, anchor or fix the elements, parts, cylinders, jaws or sets of jaws that can randomly compose any of the multiple and varied transforming machines in volumetric containers.
También, estos soportes abrazadera(23)pueden tener otra forma que se adapte a la forma de la figura del tubo donde irán enganchados, anclados o fijados, como por ejemplo cuadrada o rectangular para así encajonarse en tubos con menor diámetro pero con la misma forma de figura cuadrada o rectangular. Los distintos elementos o piezas se engancharán, anclarán o fijarán a estos soportes abrazaderas, por medio de un modo de agarre como por ejemplo: clavijas, tornillos, ganchos de cierre o incluso con soldadura. Also, these clamp brackets (23) can have another shape that adapts to the shape of the tube figure where they will be hooked, anchored or fixed, such as square or rectangular so as to be boxed in tubes with smaller diameter but with the same shape square or rectangular figure. The different elements or pieces will be hooked, anchored or fixed to these brackets, by means of a grip mode such as: pins, screws, closing hooks or even welding.
Los soportes abrazaderas(23)están hechos con materiales rígidos, resistentes o consistentes como para que cualquiera de los elementos o piezas que estén enganchados, anclados o fijados a él, no se muevan, desplacen o vibren. Fig14: muestra una perspectiva en conjunto de una instalación carrusel con diferentes modelos de máquinas transformadoras en envases de mayor volu- metría. sobre la circunferencia exterior de una rueda giratoria(29) impulsada por un rotor motor(30) y, también, un tobogán(28) de tubo a modo de dosifica- dor compartimentado en celdas, que una trampilla(IO) impulsado por un cilindro lineal(9) regula su apertura y cierre por medio de un sensor ópticos o de infrarrojos instalado en cada celda. The clamp brackets (23) are made of rigid, resistant or consistent materials so that any of the elements or parts that are hooked, anchored or fixed to it, do not move, move or vibrate. Fig14: shows an overall perspective of a carousel installation with different models of transformer machines in larger volumetric containers. on the outer circumference of a rotating wheel (29) driven by a motor rotor (30) and, also, a tube slide (28) as a compartmentalized metering in cells, than a trapdoor (IO) driven by a cylinder Linear (9) regulates its opening and closing by means of an optical or infrared sensor installed in each cell.
La máquina transformadora en envases volumétricos de envases iniciales que contienen fluidos con sólidos, que se encuentra en el lado izquierdo, está enroscado a la superficie superior de la circunferencia exterior de la rueda, y el motor que hace girar al tubo segundo(superior) de esta modelo de máquina está fijado a la superficie inferior de la circunferencia exterior de la rueda. Los demás modelos de máquinas transformadoras en envases volumétricos que se encuentran en la rueda giratoria(29), al contener más de una columna se ha dispuesto o instalado unos soportes salientes voladizos(31), para soportar y sostener a las columnas con los elementos o piezas de cada máquina. Éstas pueden ser de diferentes forma, tamaño y de trazado de diferente. En la parte central del dibujo, justo delante del motor-rotor(30), se ha representado a modo de refuerzo(no siendo necesario) para sujetar y soportar las columnas o el sistema de soportes de voladizo(31), que sobresalen en extensión del perímetro lateral de la rueda(29), un arco semicilíndrico y, también, dos pilares con una inclinación aproximada de unos 45° grados, que se encuentran dispuestos debajo de la rueda giratoria(29) y anclados o fijados, en según que caso: al cojinete de un rodamiento de bolas si el eje es inmóvil, o a un eje directamente si éste al ser una extensión del eje rotor, es móvil. The volumetric packaging machine of initial containers containing fluids with solids, which is located on the left side, is screwed to the upper surface of the outer circumference of the wheel, and the motor that rotates the second (upper) tube of This machine model is fixed to the lower surface of the outer circumference of the wheel. The other models of transformer machines in volumetric containers that are in the rotating wheel (29), when containing more than one column, cantilever projecting supports (31) have been arranged or installed, to support and support the columns with the elements or Parts of each machine. These can be of different shape, size and different layout. In the central part of the drawing, just in front of the motor-rotor (30), has been represented as a reinforcement (not being necessary) to hold and support the columns or the cantilever support system (31), which protrude in extension of the perimeter side of the wheel (29), a semi-cylindrical arch and, also, two pillars with an approximate inclination of about 45 °, which are arranged under the rotating wheel (29) and anchored or fixed, as the case may be: Bearing of a ball bearing if the shaft is motionless, or a shaft directly if it is an extension of the rotor shaft, is mobile.
Estos soportes voladizos tienen la única función de garantizar, aún más, la estabilidad de las máquinas. These cantilever supports have the sole function of ensuring, even more, the stability of the machines.
Fig15: muestra una vista en planta de un envase inicial transformado en un envase cúbico(hexaedro regular), en el que se una de las solapas de la parte de arriba del envase, que no ha sido cortada pero si soldada por múltiples y distintos puntos o líneas por el sistema de oclusión de laberinto, para así ra- lentizar la salida(al servir de dosificador esta solapa) del contenido menos líquido y más viscoso(debido a que el laberinto de oclusión de esta solapa tiene vías de paso anchas)envasado en el interior de este envase cúbico. Por tanto, cada línea de soldadura continua o discontinua dentro de la solapa o en el lado de los tres que tiene que está haciendo contacto con el resto del envase: hace referencia o representa que se ha realizado una línea de soldadura que han unido los dos plásticos gemelos de las dos que contiene la solapa. Fig. 15: shows a plan view of an initial container transformed into a cubic container (regular hexahedron), in which one of the flaps of the top of the package, which has not been cut but is welded by multiple and different points or lines through the labyrinth occlusion system, in order to slow down the outlet (as a dispenser this flap) of the less liquid and more viscous content (because the labyrinth of occlusion of this flap has wide passageways) packed inside this cubic container. Therefore, each continuous or discontinuous welding line inside the flap or on the side of the three that has to be making contact with the rest of the package: refers to or represents that a welding line has been made that has joined the two twin plastics of the two that contains the flap.
Fig16: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se ha aplicado el sistema de oclusión de laberinto con la mordaza de sellado y corte(8), habiéndose dejado dos vías de paso por los extremos del lado de esta solapa y, al mismo tiempo, en esta misma solapa, se han realizado el resto de líneas de soldadura longitudinales y vías de paso muy estrechas por toda la solapa: cerca de la punta de salida como también a modo de laberinto, por el resto de la solapa con vías abiertas trazadas para alante y para atrás, para así hacer avanzar y retroceder al contenido líquido envasado, consiguiéndose retrasar su salida. Fig16: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system with the sealing and cutting jaw (8) has been applied, leaving two passageways through the ends on the side of this flap and, at the same time, on this same flap, the rest of the longitudinal welding lines and very narrow passageways have been made throughout the flap: near the exit tip as well as by way of a maze, for the rest of the flap with open paths drawn forward and backward, in order to move forward and backward to the packed liquid content, managing to delay its exit.
En este caso, se trata de un trazado para sustancias envasadas muy licuadas. Fig17: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se ha aplicado el sistema de oclusión de laberinto a tan solo una parte muy pequeña a izquierda y derecha, del lado de esta solapa que está haciendo contacto con el resto del envase y el resto de líneas transversales, escalonadas progresivamente hacia la punta de salida. Este dibujo de líneas de soldadura indica que el contenido envasado en el interior del envase, es más bien viscoso. In this case, it is a route for highly liquefied packaged substances. Fig17: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to only a very small part to the left and right, of the side of this flap that is making contact with the rest of the container and the rest of the transverse lines, progressively staggered towards the exit tip. This drawing of welding lines indicates that the content packed inside the package is rather viscous.
Fig18: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se le ha aplicado el sistema de oclusión de laberinto a un tercio de la parte central del lado de esta solapa que está haciendo contacto con el resto del envase. El resto de líneas longitudinales que se han realizado justamente en la zona de la punta dejando vías de paso muy estrechas, in- can que el contenido envasado en el interior, es más líquido que viscoso.Fig18: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to one third of the central part of the side of this flap that is making contact with the rest of the container The rest of the longitudinal lines that have been made just in the area of the tip leaving very narrow passageways, indicate that the contents packed inside are more liquid than viscous.
Fig19: muestra una vista en detalle de un envase ya transformado en una for- ma de figura prismática rectangular, en donde se ha dejado tan solo una de las solapas sin cortar ni sellar para que sirva de dosificador, a la cual se ha colocado muy cerca de su base y en el lado que está haciendo contacto con el resto del envase, un juego de dos pletinas pinza gemelas de plástico, en él que no se han realizado rebajes o muescas a parte de su superficie, debido a que está equilibrado a través del espesor mismo de las pletinas pinza(32), para sin más ayuda, juntarse o separarse entre ambas pletinas(32), al poderse flexionar o arquear por la zona de la mitad. Fig19: shows a detailed view of a container already transformed into a form ma of rectangular prismatic figure, where only one of the flaps has been left uncut or sealed to serve as a dispenser, which has been placed very close to its base and on the side that is making contact with the rest of the container, a set of two plastic twin clamp plates, in which no recesses or notches have been made to part of its surface, because it is balanced through the same thickness of the clamp plates (32), for no further help , to join or separate between both plates (32), when it is possible to flex or arch through the middle area.
En este caso, para que no se suelte este juego de dos pletinas pinza(32): una de las pletinas(32) ha sido fijada de manera permanente a la solapa, por medio de un modo de adherirse como por ejemplo: por un chorro de aire caliente que selle soldando los plásticos, o por cualquier cola de contacto. In this case, so that this set of two clamp plates (32) is not released: one of the plates (32) has been permanently fixed to the flap, by means of a way of adhering as for example: by a jet hot air sealed by welding plastics, or by any contact glue.
Seguido la otra pletina pinza(32) ha sido también adherida, por la zona de sus extremos laterales, a la otra pletina pinza(32) y por la misma zona. Following the other clamp plate (32) has also been attached, by the area of its lateral ends, to the other clamp plate (32) and by the same area.
Fig20: muestra una vista en detalle de un juego de dos pletinas pinza(32) que están colocadas hacia la altura del pico o punta de la solapa. Fig20: shows a detailed view of a set of two clamp plates (32) that are positioned towards the peak or tip of the flap.
A las dos pletinas pinza(32) se las ha realizado ingletes por sus extremos para que abulten menos, al sobresalir poco de los extremos laterales de la solapa, y también para un menor coste del producto. The two clamp plates (32) have been made miter by their ends so that they bulge less, when the lateral ends of the flap protrude little, and also for a lower cost of the product.
La pletina pinza(32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con cola de contacto, a la solapa o triángulo. A su vez, la otra pletina(32)se fija o pega(cola de contacto o por termo-sellado entre los plásticos) también a la pletina pinza (32) que está a adherida a la solapa, por sus extremos laterales. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or by heat sealing between the plastics) also to the clamp plate (32) that is attached to the flap, by its lateral ends.
Además, al pletina pinza(32) de arriba se le ha realizado un rebaje a modo de surco, a la altura de la zona central de ésta, para así flexionarse o arquearse más fácilmente hacia afuera, esta misma pletina pinza(32) cuando ejerzamos presión sobre el envase al querer servir con él ya que, también, se insufla al mismo tiempo presión sobre la solapa. In addition, the recess plate (32) above has been made a groove-like recess, at the height of the central area of the groove, in order to flex or arch more easily outwards, this same clamp plate (32) when we exercise pressure on the container when wanting to serve with it since, also, pressure on the flap is also insufflated.
Fig21 : muestra una vista en detalle de un juego de dos pletinas pinza(32) con mayor espesor, que están colocadas hacia la base o comienzo de la solapa. La pletina pinza(32) de debajo, está pegada o fijada a la solapa, por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos, por chorro de aire caliente o con algún tipo de cola de contacto. Fig21: shows a detailed view of a set of two clamp plates (32) with greater thickness, which are placed towards the base or beginning of the flap. The clamp plate (32) below, is glued or fixed to the flap, by means of a method of adhering such as for example heat sealing between plastics, by hot air jet or with some type of contact glue.
Además, la pletina pinza(32)de arriba se le ha realizado dos rebajes a modo de surco, a la altura de la zona de los extremos de ésta y justamente encima de los extremos laterales de la solapa, para así flexionarse o arquearse más fácilmente hacia afuera esta misma pletina pinza(32) cuando ejerzamos presión sobre el envase, al querer servir con él, ya que también se insufla al mismo tiempo presión sobre la solapa. In addition, the clamp plate (32) above has been made two recesses as a groove, at the height of the area of the ends of it and just above the lateral ends of the flap, so as to flex or arch more easily outward this same clamp plate (32) when we exert pressure on the container, wanting to serve with it, since pressure on the flap is also insufflated at the same time.
También, en la parte más de la izquierda y derecha y también en el centro de una o las dos pletinas pinza(32), se han realizado unos orificios a cada pletina traspasando del todo o sino casi hasta traspasar del todo para que así quede una fina película de film o trozo de plástico que servirá como celo para unir las piezas al fundirse; tanto en una opción como en la otra se podrán fusionar o quedar adheridos, la solapa y las pletinas pinza(32), por medio de chorro de aire caliente conducido hasta los orificios, o bien con una herramienta espec- cialmente adaptada con clavijas a modo de resistencia que cogerán la temperatura necesaria, para así termo-sellar parte del mismo plástico de las pletinas con parte del plástico de la solapa. Also, in the left and right part and also in the center of one or both of the clamp plates (32), holes have been made to each plate completely or not until almost completely transferred so that a thin film of film or piece of plastic that will serve as a heat to join the pieces when melted; both in one option and in the other can be merged or be attached, the flap and the clamp plates (32), by means of a jet of hot air driven to the holes, or with a tool specifically adapted with pins as a resistor that will take the necessary temperature, thus thermo- seal part of the same plastic of the plates with part of the plastic of the flap.
Fig22: muestra una vista en detalle de un juego de dos pletinas pinza(32) que están colocadas hacia la mitad de altura de la solapa. Fig22: shows a detailed view of a set of two clamp plates (32) that are positioned halfway up the flap.
La pletina pinza(32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
Además, estas dos pletinas pinza(32) se mantienen unidas por sus extremos laterales por medio de un pliegue del mismo plástico o por medio de un espiga de plástico muy flexible(debido a que tiene poco espesor) que está uniendo a ambas dos pletinas por la parte más de sus extremos. De esta manera, las pletinas pinza(32) pueden separarse flexionándose o arqueándose hacia afuera, sin dificultad, cuando ejerzamos presión sobre el envase al querer servir con él, ya que también se insufla al mismo tiempo, presión sobre la solapa. También, a la pletina pinza(32) de arriba se le ha realizado cuatro rebajes a modo de surco a la altura de la zona de los extremos de ésta y justamente en- cima de los extremos laterales de la solapa y también se le ha realizado cuatro orificios hacia el centro de ambas dos pletinas pinza(32), para así facilitar que las pletinas pinza se flexionen o arqueen hacia afuera cuando ejerzamos presión sobre el envase al querer servir con él, ya que también se insufla, al mismo tiempo, presión sobre la solapa. In addition, these two clamp plates (32) are held together by their lateral ends by means of a fold of the same plastic or by means of a very flexible plastic spike (because it has a small thickness) that is joining both two plates by the most part of its ends. In this way, the clamp plates (32) can be separated by flexing or arching outwards, without difficulty, when we exert pressure on the container when wanting to serve with it, since pressure on the flap is also insufflated at the same time. Also, the clamp plate (32) above has been made four recesses as a groove at the height of the area of the ends of it and just above the lateral ends of the flap and it has also been made four holes towards the center of both two clamp plates (32), in order to facilitate that the clamp plates flex or arch outwards when we exert pressure on the container when wanting to serve with it, since pressure is also insufflated at the same time on the flap.
Fig23: muestra una vista en detalle de un juego de dos pletinas pinza(32) que están colocadas muy cerca de la punta de la solapa. Fig23: shows a detailed view of a set of two clamp plates (32) that are placed very close to the tip of the flap.
La pletina pinza(32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo; y a la pletina de arriba se le 40 han realizado unos orificios traspasando del todo o sino casi hasta traspasar del todo la pletina para que quede una fina película de film o trozo de plástico que servirá al fundirse como celo para unir la pletina con la solapa; tanto en una opción como en la otra se podrán fusionar o quedar adheridos, la solapa y las pletinas pinza(32), por medio de chorro de aire caliente conducido hasta los orificios, o bien con una herramienta especialmente adaptada con clavijas a modo de resistencia que cogerán la temperatura necesaria, para así termo- sellar parte del mismo plástico de las pletinas con parte la solapa. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle; and to the top plate 40 holes have been made, piercing completely or almost until the plate is completely transferred so that a thin film of film or piece of plastic is left that will serve as it melts as a heat to join the plate with the flap; in one option as in the other, the flap and clamp plates (32) can be fused or attached, by means of a hot air jet driven to the holes, or with a tool specially adapted with pins as a resistance that will take the necessary temperature, in order to heat seal part of the same plastic of the plates with part the flap.
Ademas, estas dos pletinas pinza(32) se mantienen unidas por sus extremos laterales por medio de unos trozos cilindricos a modo de clavos, elaborados con elastómero o con un material similar a la goma de estirar; para así conseguir que las dos pletinas pinza(32) se separen paralelamente una de la otra, al ejercerse presión sobre el envase al quererse servir con él, ya que también se insufla, al mismo tiempo, presión sobre la solapa. In addition, these two clamp plates (32) are held together by their lateral ends by means of nail-like cylindrical pieces, made with elastomer or with a material similar to the rubber of stretching; in order to achieve that the two clamp plates (32) separate parallel to each other, when pressure is exerted on the container when it is desired to serve with it, since pressure on the flap is also insufflated at the same time.
También, una de las pletinas o las dos se le han realizado cuatro orificios por la zona centro de éstas, que por medio de calor(chorro de aire o con clavijas de resistencia) las pletinas se fusionarán o fijarán a las solapa. Fig24: muestra una vista en detalle de un juego de dos pletinas pinza(32) de mayor espesor, pero de un tamaño más reducido en cuanto a su anchura de fondo y no del largo de las pletinas pinza(32). Also, one of the plates or both have been made four holes in the central area of these, which by means of heat (air jet or with resistance plugs) the plates will be fused or fixed to the flaps. Fig24: shows a detailed view of a set of two clamp plates (32) of greater thickness, but of a smaller size in terms of their background width and not the length of the clamp plates (32).
La pletina pinza(32) de debajo está pegada o fijada, por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. A su vez, la otra pletina(32) está fijada o pegada(cola de contacto o termo-sellado entre plásticos) también por sus extremos, a la pletina pinza(32) que está a adherida a la solapa. The clamp plate (32) underneath is glued or fixed, by means of a method of adhering, for example, heat sealing between plastics or with some type of contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
También, a la pletina pinza(32) de arriba o la de abajo, se han realizado dos orificios hacia el centro de ambas dos pletinas pinza(32), para así facilitar que estas pletinas pinza(32)se flexionen o arqueen hacia afuera cuando ejerzamos presión sobre el envase al querer servir con él, ya que también se insufla, al mismo tiempo, presión sobre la solapa. Also, to the clamp plate (32) above or below, two holes have been made towards the center of both two clamp plates (32), in order to facilitate that these clamp plates (32) flex or arch outwards when We exert pressure on the container when we want to serve with it, since pressure on the flap is also insufflated.
Fig25: muestra una vista en detalle de un juego de dos pletinas pinza(32) que están colocadas hacia la altura de la punta de la solapa y éstas, a su vez, son de un tamaño reducido al tener poco fondo y ser finas de poco espesor. Fig25: shows a detailed view of a set of two clamp plates (32) that are positioned towards the height of the tip of the flap and these, in turn, are of a reduced size by having little depth and being thin of little thickness.
La pletina pinza(32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. A su vez, la otra pletina(32) está fijada o pegada(cola de contacto o termo-sellado entre plásticos) también por sus extremos, a la pletina pinza(32) que está a adherida a la solapa. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
De esta manera, las pletinas pinza(32) pueden separarse flexionándose o arqueándose hacia afuera, sin dificultad, cuando ejerzamos presión sobre el envase al querer servir con él, ya que también se insufla al mismo tiempo, presión sobre la solapa. In this way, the clamp plates (32) can be separated by flexing or arching outwards, without difficulty, when we exert pressure on the container when wanting to serve with it, since pressure on the flap is also insufflated at the same time.
También, a la pletina pinza(32) de arriba se le ha realizado dos rebajes a modo de surco, a la altura de la zona del medio de una o de las dos pletinas pinza(32), para así facilitar que las pletinas pinza se flexionen o arqueen hacia afuera cuando ejerzamos presión sobre el envase al querer servir con él, ya que también se insufla, al mismo tiempo, presión sobre la solapa. Also, the clamp plate (32) above has been made two recesses as a groove, at the height of the middle area of one or the two clamp plates (32), in order to facilitate that the clamp plates are flex or arch outwards when we exert pressure on the container when we want to serve with it, since pressure on the flap is also insufflated.
-Las presentes invenciones tanto las instalaciones con máquinas, los diferentes modelos de máquinas como, también, los distintos sistemas de oclusión, las recogeré conjuntamente con un ejemplo de cada una de ellas en una misma exposición de una manera de realización de los inventos, sin pretender con ello, que sea limitativo de su alcance. -The present inventions both the installations with machines, the different models of machines and, also, the different occlusion systems, I will collect them together with an example of each of them in the same exhibition of an embodiment of the inventions, without pretend with it, that it is limiting of its reach.
Instalación carrusel con una rueda giratoria dispuesta en horizontal unida a un eje rotor y con máquinas transformadora en envases volumétricos, siendo en este caso las del modelo de máquina de una sola columna y de dos tubos cilindricos para envases iniciales que en su interior contienen fluidos con sólidos en donde además a una de las solapas de dos envases cúbicos, prismáticos rectangulares o poliédricos irregulares que han sido fabricados, se les va a colocar: a un envase un juego de dos pletinas pinza(31) y a otro envase se le va a aplicar el sellado múltiple de líneas de soldadura por toda la solapa: Carousel installation with a rotating wheel arranged horizontally attached to a rotor shaft and with transformer machines in volumetric containers, being in this case those of the machine model with a single column and two cylindrical tubes for initial containers that contain fluids inside solids where in addition to one of the flaps of two cubic containers, rectangular binoculars or irregular polyhedral that have been manufactured, they are going to be placed: to a package a set of two clamp plates (31) and to another container it will be applied Multiple sealing of weld lines throughout the flap:
Previo a que se dé este procedimiento, debemos tomar o partir de un envase o bolsa flexible de dos caras, que en este caso se trata de una bolsa o envase con aire dentro y corn flakes envasados en el interior, fabricados por una máquina de llenado en vertical ya instaladas en el mercado. Prior to this procedure, we must take or leave from a container or flexible two-sided bag, which in this case is a bag or container with air inside and corn flakes packed inside, manufactured by a vertical filling machine already installed in the market.
Para que entonces, este envase inicial al momento de fabricarse, caer directa- mente sobre la tolva del tobogán-rampa(28) donde se irán acumulando(uno a uno de abajo a arriba) en los compartimentos separados por trampillas(IO). Al mismo tiempo, cada trampilla irá cerrándose al tiempo que van cayendo cada envase o bolsa inicial, para seguido y de manera simultanea y sincronizada, ir abriéndose la última trampilla(10)para que vayan cayendo estos enva- ses iniciales, por medio de un sensor óptico o de infrarrojo(l ) que esta mirando hacia abajo -colocado en la parte de debajo del tobogán(28)- y que va de- tectando(cuando se encuentra justamente debajo) las mordazas de sujeción (3) de cualquiera de las doce máquinas transformadoras en envases volumétricos de una sola columna y de dos tubos cilindricos, que en este caso hay dispuestas o están enroscadas por la base del tubo cilindrico de cada máquina, a la superficie superior de la circunfierencia exterior de la rueda que gira 360° sobre sí mismo, al estar esta rueda fijada o impulsada por un eje rotor. So that, this initial container at the time of manufacture, fall directly on the hopper of the slide-ramp (28) where they will accumulate (one by one from bottom to top) in the compartments separated by trapdoors (IO). At the same time, each trap door will be closed at the same time that each initial container or bag is falling, followed and in a simultaneous and synchronized manner, the last trap door (10) is opened so that these initial containers are falling, by means of a optical or infrared sensor (l) that is facing downwards - positioned at the bottom of the slide (28) - and that is detecting (when it is just below) the clamping jaws (3) of any of the Twelve transformer machines in volumetric containers with a single column and two cylindrical tubes, which in this case are arranged or screwed by the base of the cylindrical tube of each machine, to the upper surface of the outer circumference of the wheel that rotates 360 ° on itself, being this wheel fixed or driven by a rotor shaft.
Una vez que está el envase inicial en posición vertical(de pie) y apoyado sobre la trampilla(IO) de la máquina, ésta comenzará los pasos o etapas de transformación del envase inicial en envase volumétrico, mientras la rueda(29) con movimiento giratorio, va avanzando y parándose, al mismo tiempo que siguen cayendo los envases iniciales sobre las trampillas(IO) de las otras máquinas, para que finalmente en el momento de que concluya la transformación del envase inicial en envase cúbico, prismático rectangular o poliédrico irregular, las mordazas de sujeción(3) suelten al envase para que caiga sobre una cinta transportadora que pasará justo tangencialmente debajo de la trampilla (10) de las maquinas, bien a la altura de giro de 180° o bien a la altura de giro de 300 grados habiendo partido -en ambos casos- la rueda(29) de un punto de partida inicial, después de que el envase inicial haya caído entre las mordazas de sujeción(3). Once the initial container is upright (standing) and resting on the hatch (IO) of the machine, it will begin the steps or stages of transformation of the initial container into a volumetric container, while the wheel (29) is rotating , is advancing and stopping, at the same time as the initial containers continue to fall on the hatches (IO) of the other machines, so that finally at the moment that the transformation of the initial container into an irregular cubic, rectangular or polyhedral cubic container is completed, the clamping jaws (3) release to the container so that it falls on a conveyor belt that will pass tangentially under the hatch (10) of the machines, either at the 180 ° turning height or at the 300 turning height degrees having split -in both cases- the wheel (29) from an initial starting point, after the initial container has fallen between the clamping jaws (3).
Seguido esta máquina avanzará de manera continuada y según sea el caso, otros 180° o 90° para ir a parar así de nuevo, al punto de partida de inicio donde se parará un instante, no se parará o solamente reducirá en velocidad, para que de nuevo una vez que el sensor óptico o de infrarrojos haya detectado la máquina, active la apertura de la trampilla(IO) del último compartimento, para que caiga el envase inicial entre las mordazas de sujeción(3). Then this machine will advance continuously and, as the case may be, another 180 ° or 90 ° to stop like this again, to the starting point of departure where it will stop for a moment, will not stop or only reduce in speed, so that once the optical or infrared sensor has detected the machine, activate the opening of the trapdoor (IO) of the last compartment, so that the initial container falls between the clamping jaws (3).
En los últimos dos cuartos de giro(si la cinta transportadora se encuentra a la altura de 180°) o el último cuarto de giro(si la cinta transportadora se encuentra a la altura de 300°) y después de que el envase ya transformado haya sido depositado en una cinta transportadora: estos envases habiendo avanzado más adelante y dentro de una solución integral, por medio de otras máquinas, de nuevo se pueden manipular para así sufrir transformaciones por medio de otros procesos o aplicaciones como por ejemplo: la colocación de un juego de dos pletinas pinza(32), de un tapón o de una pajita de absorber; el plegamien- to al soldarse de cualquiera de las aristas a modo de rebaba, con mordazas 20 pinza(19) que conferirán mayor rigidez o consistencia al envase; la realización de vías de paso o líneas de soldadura en toda la solapa, sellando los dos plásticos de sus dos caras, como sistema oclusivo para ralentizar la salida o dosificación las sustancias envasadas en el interior del envase. In the last two quarters of rotation (if the conveyor belt is at a height of 180 °) or the last quarter of a turn (if the conveyor belt is at a height of 300 °) and after the container has already been transformed It has been deposited on a conveyor belt: these containers having advanced later and within an integral solution, through other machines, can again be manipulated to undergo transformations through other processes or applications such as: the placement of a set of two clamp plates (32), a plug or a straw to absorb; the folding to weld from any of the edges as a burr, with 20 clamp jaws (19) that will confer greater rigidity or consistency to the container; the realization of passageways or welding lines in the entire flap, sealing the two plastics of its two faces, as an occlusive system to slow the exit or dosing of the substances packaged inside the package.
En alguno de los casos, también, alguno de estos procesos o aplicaciones pueden realizarse directamente con las propias máquinas transformadoras en envases volumétricos, ya que dispondrán o estarán fijadas a las columnas de éstas: los elementos, mordazas, sensores o piezas específicas y necesarias, para que se puedan realizar estos procesos o aplicaciones que a acabo de describir en el apartado anterior. Por lo que en el caso de que la cinta transportadora este ubicada tangencialmente a la circunferencia de la rueda giratoria, justamente a la altura de giro de 180 grados, la maquina dispondrá entonces de más tiempo para que se puedan realizar alguno de los procesos o aplicaciones anteriormente descritas. In some of the cases, also, some of these processes or applications can be carried out directly with the transforming machines themselves in volumetric containers, since they will have or be fixed to their columns: the specific, necessary elements, jaws, sensors or parts, so that these processes or applications can be carried out that I just described in the previous section. So in the case that the conveyor belt is located tangentially at the circumference of the rotating wheel, just at the 180 degree turning height, the machine will then have more time for any of the processes or applications to be carried out. previously described.
Máquina transformadora en envases volumétricos de una sola columna y de dos tubos cilindricos en donde el tubo primero que hace de base de la máquina, está enroscado a la superficie superior de la circunferencia exterior de la rueda giratoria(29) de la instalación anteriormente descrita. Transformer machine in volumetric containers of a single column and two cylindrical tubes where the first tube that acts as the base of the machine is screwed to the upper surface of the outer circumference of the rotating wheel (29) of the installation described above.
Estando la maquina debajo del tobogán-rampa(28), el sensor óptico o de infrarrojo de la parte de debajo de este dispensador tobogán(28)detectará a la máquina que se encuentra justo en la posición correcta para dejar caer -abriendo la última trampilla(I O) donde se encuentra en el último compartimento o celda- sobre la trampilla(IO) entre las mordazas de sujeción(3), el envase inicial de dos caras que contiene en su interior aire y corn flakes, para seguido las mordazas de sujeción(3) agarren haciendo presión hacia dentro del envase inicial, principalmente por la parte de arriba del envase en donde no se ubique el sólido para así ejercer mayor presión sobre las puntas o extremidades del envase y para que el contenido sólido no suba para arriba, aunque también se pueda por el resto del envase con mordazas empujadoras(21 ) o con más mordazas de sujeción(3) pero exceptuando siempre la zona o el lado lateral en donde van a ser originadas las solapas, ya que hay que habilitar espacio para que actúen los juegos de mordazas(6,8). Being the machine under the slide-ramp (28), the optical or infrared sensor from the bottom of this slide dispenser (28) will detect the machine that is just in the correct position to drop - opening the last trapdoor (IO) where it is located in the last compartment or cell- on the trapdoor (IO) between the clamping jaws (3), the initial two-sided container that contains air and corn flakes inside, followed by the clamping jaws (3) grip by pressing into the initial container, mainly from the top of the container where the solid is not located in order to exert more pressure on the ends or ends of the container and so that the solid content does not rise up, although it is also possible for the rest of the package with pusher jaws (21) or with more clamping jaws (3) but always excepting the area or the side side where the flaps will be originated, since it is necessary to enable ar space for jaw games to play (6.8).
Las mordazas empujadoras(21) pueden tener tres funciones: por un lado, ejercer presión sobre el fluido envasado en el interior del envase; por otro lado, bloquear y/o inmovilizar al envase, y por último, desplazar al envase o a parte de él a su lugar correcto y colocar al envase en posición vertical de pie. The pusher jaws (21) can have three functions: on the one hand, exert pressure on the packed fluid inside the package; on the other hand, block and / or immobilize the container, and finally, move the container or part of it to its correct place and place the container in an upright position.
Por tanto, puede haber uno o más de un juego de dos mordazas de sujeción (3) impulsadas por un cilindro lineal(9) o de giro(16) de doble vástago y doble efecto, o solo una o más de una mordaza de sujeción(3) impulsada por un cilindro lineal(9) o de giro(16). Igualmente las mordazas empujadoras(21) pueden ser individuales impulsadas por un cilindro lineal(9)o de giro(16)o ser juegos de dos mordazas empujadoras(21 ) fijadas a cada vástago de un cilindro lineal(9) o de giro(16) de doble vástago y doble efecto. Thus, there may be one or more of a set of two clamping jaws (3) driven by a linear (9) or double-acting, double-acting linear (9) or rotating cylinder (or only one or more of a clamping jaw). (3) driven by a linear (9) or rotating cylinder (16). Likewise, the pushing jaws (21) can be individual driven by a linear (9) or turning cylinder (16) or be sets of two pushing jaws (21) fixed to each rod of a linear (9) or turning cylinder (16 ) Double rod and double acting.
Y también las mordazas empujadoras(21 )pueden estar apoyadas en un sopor- te manteniéndose estáticas, no siendo impulsadas por ningún cilindro. And also the pusher jaws (21) can be supported on a support keeping you static, not being driven by any cylinder.
Tanto unos como otros pueden afectar a cualquiera de los lados o caras del envase, y bien por arriba o por abajo de las mordazas de sujeción(3). Both can affect any of the sides or sides of the container, either above or below the clamping jaws (3).
Seguido, una vez sujeto el envase inicial por una o más mordazas o juegos de sujeción o mordazas empujadoras: los juegos de mordazas doble, triple o cuádruple que se encuentran justamente encima del lado lateral en horizontal, que está situado en la parte de más arriba, se activarán para que la mordaza de impacto(6) golpee o choque contra la zona intermedia de este lado lateral para así al introducirse hacia dentro, surjan dos solapas que inmediatamente después, serán selladas pero no cortadas por las mordazas de sellado y corte (8) al activarse éstas, para que de esta manera queden las solapas atrapadas y agarradas por ambas mordazas(6,8) y pueda ser dirigido el envase. Then, once the initial container is held by one or more clamps or clamping kits or jaws: the double, triple or quadruple jaw sets that are located just above the horizontal side, which is located at the top , will be activated so that the impact jaw (6) hits or collides with the intermediate area of this lateral side so that when it is introduced inward, two flaps arise that immediately after, will be sealed but not cut by the sealing and cutting jaws ( 8) when these are activated, so that the flaps are trapped and caught by both jaws (6.8) and the container can be directed.
A continuación, todas las la mordazas de sujeción(3) que estén en contacto con el envase, se abrirán, para que el juego de mordazas(6,8) que tiene atrapado al envase por las solapas, gire hacia arriba 180 grados por medio del cilindro de giro(16) que en su vástago esta fijado a este juego de mordazas(6,8), para que así en el lado lateral en horizontal, que ahora se encuentra en la parte de más arriba, se originen, sellen y corten una o dos de las solapas, pero 40 con el otro juego triple o cuádruple de mordazas(6,8) que se encuentran justamente encima de este lado lateral último. Then, all the clamping jaws (3) that are in contact with the container, will open, so that the jaw set (6.8) that has the flaps trapped to the container, rotates up 180 degrees by means of the rotation cylinder (16) which in its rod is fixed to this set of jaws (6.8), so that on the horizontal side, which is now at the top, originate, seal and cut one or two of the flaps, but 40 with the other triple or quadruple set of jaws (6.8) that are located just above this last lateral side.
Finalmente, una vez hayamos obtenido el envase ya transformado con la forma de figura cúbica, prismática rectangular o poliédrica que queríamos, el juego de mordazas(6,8) que se encuentra por debajo del envase atrapando a las solapas, girará de nuevo 180 grados pero hacia abajo, para seguido una vez que esté el envase en posición vertical, las mordazas de sellado y corte(8) se activen para así cortar-seccionar las solapas, para que seguido el envase se caiga o sea recogido por la trampilla(10) y lo deposite o lo arroje sobre la cinta transportadora que justamente se encuentra y pasa por debajo de la máquina. Esta trampilla(IO) está fijada primero a un vástago de un cilindro lineal(9) y segundo, este cilindro lineal(9)está fijado a un cilindro de giro(16), para así poder realizar dos funciones con diferentes movimientos: elevarse lo suficiente hacia arriba, gracias al cilindro lineal(9), para así recoger al envase poniéndose a la altura del envase, ya que éste ha mermado en longitud de altura y aumentado en volumen; y con el cilindro de giro(16), después que la trampilla(IO) regrese a su posición inicial bajando hacia abajo, el envase gire hacia abajo para depositarse en una cinta transportadora. Finally, once we have obtained the package already transformed with the shape of a cubic, prismatic rectangular or polyhedral figure that we wanted, the jaw set (6.8) that is below the container trapping the flaps, will rotate again 180 degrees but down, for once the container is in an upright position, the sealing and cutting jaws (8) are activated in order to cut-section the flaps, so that the container is dropped or picked up by the trapdoor (10 ) and deposit it or throw it on the conveyor belt that just lies and passes under the machine. This trapdoor (IO) is fixed first to a rod of a linear cylinder (9) and second, this linear cylinder (9) is fixed to a rotation cylinder (16), in order to perform two functions with different movements: enough upwards, thanks to the linear cylinder (9), to pick up the container at the height of the container, since it has decreased in height and increased in volume; and with the rotation cylinder (16), after the hatch (IO) returns to its initial position by lowering downwards, the container rotates downwards to be deposited on a conveyor belt.
Además, la trampilla(10)o base de apoyo puede llevar o anclarse una cajonera (22) de uno, dos, tres o cuatro lados o paredes, para que así, al introducirse el envase dentro de esta cajonera o entre estas paredes, estabilizar y bloquear al envase para que siempre el envase se coloque en la posición correcta y, también, para ayudar a que el envase se mantenga vertical de pie. In addition, the hatch (10) or support base can carry or anchor a chest of drawers (22) of one, two, three or four sides or walls, so that, when the container is introduced into this drawer or between these walls, stabilize and block the container so that the container is always placed in the correct position and also to help the container stand upright.
Una vez terminada la transformación del envase inicial en un envase volumé- trico, mientras la rueda giratoria sigue avanzando hacia el punto inicial de partida justamente debajo del tobogán(28), el sensor óptico o de infrarrojos(l) detectará que entre las mordazas de sujeción(3) no se encuentra ningún envase, por lo que dará la orden para que el tubo cilindrico segundo de la máquina que esta dentro del tubo cilindrico primero, que está enroscado a la superficie superior de la circunferencia perimetral exterior, gire hacia atrás a su derecha o izquierda un cuarto de vuelta, con el propósito así de impedir que los distintos elementos como las mordazas(3,6,8,21), sensores(1), soportes o lo que pudiera haber fijados o anclados a este tubo segundo, no golpeen o cho- quencon el dispensador tobogán-rampa(28), que sirve para descargar los envases iniciales entre las mordazas de sujeción(3) de cualquiera de las máquinas transformadoras en envases totalmente volumétricos. Once the transformation of the initial package into a volume container is finished , while the rotating wheel continues to advance towards the starting point just below the slide (28), the optical or infrared sensor (l) will detect that there is no container between the clamping jaws (3), so will give the order so that the second cylindrical tube of the machine that is inside the first cylindrical tube, which is screwed to the upper surface of the outer perimeter circumference, rotates back to its right or left a quarter turn, with the purpose thus to prevent that the different elements such as the jaws (3,6,8,21), sensors (1), supports or whatever could have been fixed or anchored to this second tube, do not hit or collide with the slide-ramp dispenser ( 28), which serves to unload the initial containers between the clamping jaws (3) of any of the transformer machines in fully volumetric containers.
De esta manera, se van repitiendo los mismos ciclos repetidamente con cada una de las máquinas que hubiera fijadas o ancladas a la rueda giratoria o disco estrellado(29). In this way, the same cycles are repeated repeatedly with each of the machines that were fixed or anchored to the rotating wheel or crashed disc (29).
Sistemas de oclusión aplicadas en una o dos solapas de cada envase, como medida de regulación del flujo de salida de las sustancia líquidas o viscosas envasadas en el interior de los envases iniciales ya transformados en forma de figura cúbica, prismática rectangular o poliédrica irregular. Occlusion systems applied in one or two flaps of each container, as a measure of regulation of the outflow of the liquid or viscous substances packaged inside the initial containers already transformed in the form of irregular cubic, rectangular or polyhedral cubic figure.
Sistema de oclusión de laberinto por medio de multilíneas de soldadura aplicadas en la solapa. Labyrinth occlusion system by means of welding multilines applied on the flap.
Se realiza con cualquiera de los modelos de máquinas transformadoras e envases totalmente volumétricos, por medio de cualquiera de sus mordazas de sellado y corte(8), en el mismo momento en que ésta realiza el sellado y cortado normal y habitual de una de las solapas, pero con la diferencia de que en la propia mordaza de sellado y corte(8) tiene dispuesto o grabado la fuente de calor(resistencia, ultrasonidos, láser)con el dibujo específico de multilíneas de laberinto específico para cada tipo de envase flexible y, también, para la clase de sustancia líquida o viscosa envasada en el interior de estos envases. Por tanto, se realizará en tan solo un instante al activarse la mordaza de sellado y corte(8) una vez que la solapa se encuentre situada entre la mordaza de impacto(6) y la mordaza se sellado y corte(8). It is carried out with any of the models of transforming machines and fully volumetric containers, by means of any of its sealing and cutting jaws (8), at the same time that it performs the normal and usual sealing and cutting of one of the flaps , but with the difference that the heat source (resistance, ultrasound, laser) is arranged or engraved in the sealing and cutting jaw (8) with the specific labyrinth multiline drawing specific for each type of flexible packaging and, also, for the kind of liquid or viscous substance packaged inside these containers. Therefore, it will be done in just an instant when the sealing and cutting jaw (8) is activated once the flap is located between the impact jaw (6) and the jaw is sealed and cut (8).
Sistema de oclusión de pletina pinza por medio de un juego de dos pletinas pinza(32) adheridas entre sí. Clamp plate occlusion system by means of a set of two clamp plates (32) attached to each other.
El envase que ya ha sido transformado en un envase cúbico, prismático rec-15 tangular o poliédrico irregular, se recoge(cayendo de la máquina)o se deposita (brazo robot o mecánico que agarra el envase de la máquina)en la cinta transportadora para que seguido éste sea conducido hacia una máquina dispensadora de pletinas pinza(32) que se compone de todos los elementos necesarios como garras porta pletinas pinza(32) , sensores ópticos o de infrarrojos que determinarán el lugar exacto de la pletina y activaran los distintos actuadores, dispositivos que suministren una fuente de calor como clavijas de resistencia, chorro de aire caliente o cabezales y boquillas conectados a ultrasonidos o a luz de láser. Previo a que los envases lleguen a esta máquina instaladora de pletinas pinza(32) y una vez que los envases estén alineados todos en fila, por medio de rodillos y raíles o soportes guía se colocarán una de las solapas de cada envase en posición de perfecta verticalidad o de horizontalidad sobresaliendo del resto del envase, para así facilitar el ensamblaje de las pletinas pin- za(32) cuando cada envase se pare justo a la altura de cada máquina instaladora de pletinas pinza(32). Esta operación durará, tan solo, uno o dos segundos ya que esta máquina siempre tendrá preparado en la recámara o en las garras o brazos porta pletinas pinza, el juego de dos de estas pletinas pinza. Lógicamente, también, puede ser la máquina instaladora de pletinas pinza la que como primer paso coloque a la solapa en la posición correcta sobresaliendo del envase tanto en posición verticalidad como en horizontalidad. The container that has already been transformed into a cubic, prismatic rectal, tangular or irregular polyhedral container is collected (falling from the machine) or deposited (robot or mechanical arm that seizes the machine's container) on the conveyor belt to that this is then led to a clamp plate dispensing machine (32) that is composed of all the necessary elements such as clamp plate holder clamps (32), optical or infrared sensors that will determine the exact location of the plate and activate the different actuators , devices that supply a heat source such as resistance plugs, hot air jet or heads and nozzles connected to ultrasound or laser light. Before the containers arrive at this installation machine of clamp plates (32) and once the containers are all aligned in a row, by means of rollers and rails or guide supports, one of the flaps of each container will be placed in perfect position. verticality or horizontality protruding from the rest of the package, in order to facilitate the assembly of the clamp plates (32) when each container stands just at the height of each clamp plate installation machine (32). This operation will take only one or two seconds, since this machine will always have the set of two of these clamp plates ready in the chamber or in the claws or arms. Logically, also, it can be the clamp plate installation machine which, as a first step, places the flap in the correct position, protruding from the container both vertically and horizontally.
Dos Sistema de Unidades neumáticas o eléctricas duales de traslación Two System of Dual Pneumatic or Electric Translation Units
que habilitan cada una, dos máquinas transformadoras de envases cúbicos. that enable each, two machines for transforming cubic containers.
-Unidad dual de traslación lineal: éstas llevan fijadas o ancladas al extremo izquierdo y al derecho, uno o más mordazas o juegos de mordazas de sujeción^), para que de este modo se pueda habilitar dos máquinas transformadoras en envases totalmente volumétricos ya que en cada parada en el punto del extremo del lado izquierdo como el del lado derecho, se transformará al envase inicial originando, sellando o sellando y cortando las solapas que se quieran. Esto es posible porque hay dos juegos de mordazas(6,8)en la columna o soporte sobresaliendo a la izquierda y a la derecha y justo alineándose por arriba y/o debajo de donde justo se paran las mordazas de sujeción(3)uno, dos o tres segundos. -Dual unit of linear translation: these are fixed or anchored to the left and right end, one or more clamps or sets of clamping jaws ^), so that two transforming machines can be enabled in fully volumetric containers since in Each stop at the end point on the left side as the one on the right side, will be transformed to the initial container originating, sealing or sealing and cutting the desired flaps. This is possible because there are two sets of jaws (6.8) in the column or support protruding to the left and right and just aligning above and / or below where just the clamping jaws (3) stand one, two or three seconds
Por tanto, la unidad dual de traslación lineal repetirá los mismos movimientos recorriendo la misma distancia a izquierda y derecha, para que así, cada vez que las mordazas de sujeción(3) a cada extremo, se van parando en el punto intermedio en línea con la columna, se vaya cogiendo envases iniciales para que seguido en el siguiente movimiento en el que esta unidad dual de traslación se vuelve a parar otros uno, dos o tres segundos: sea transformado el envase inicial a la forma de figura cúbica, prismática rectangular o poliédrica irregular. Therefore, the dual linear translation unit will repeat the same movements traveling the same distance to the left and right, so that each time the clamping jaws (3) at each end, stop at the intermediate point in line with the column, initial containers are taken so that followed in the next movement in which this dual translation unit stops again for one, two or three seconds: the initial container is transformed to the shape of a cubic, rectangular prismatic figure or irregular polyhedral.
-De este modo, conseguimos aumentar la productividad y ahorrar espacio, ya que podrá haber por cada máquina vertical de envasado-llenado de líquidos o sólidos o sino, también, en donde se encuentren los envases iniciales: -In this way, we manage to increase productivity and save space, since there may be for each vertical machine for filling-filling of liquids or solids or, also, where the initial containers are located:
una, dos o más unidades duales de traslación lineal a su alrededor. one, two or more dual linear translation units around it.
En cualquier caso, todas las que hubiera actuarán en perfecta sincronización y alternándose, a la hora de ir cogiendo los envase iniciales. In any case, all that would be in perfect synchronization and alternating, when picking up the initial containers.
-Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. -The linear translation units can be placed or oriented both horizontally and vertically.
Unidad dual de traslación giratoria: dos tubos cilindricos unidos por uno o más discos de rodamiento de bolas: en el que uno, el de la parte de arriba, es inmóvil y está fijado-anclado a un soporte u otra columna fijada al suelo o a la máquina vertical de llenado-envasado de líquidos y sólidos, y a su vez éste lleva fijado o anclado a cada lado separados por 180grados, uno o dos juegos de mordazas: una o dos de ¡mpacto(6)y dos de sellado y corte(8); el otro tubo, el de la parte de abajo, es móvil y está fijado o anclado a un vástago de un cilindro de giro y éste a, su vez, está fijado a un soporte u otra columna fijada ai suelo o a la máquina vertical de llenado o envasado de líquidos o sólidos. Además, parte de éste tubo que se estrecha, se introducirá en el interior del otro tubo en donde, a su vez, atravesará uno o dos discos de rodamientos de bolas que están fijados en el interior del tubo segundo o de arriba, con la única función de bloquear su movimiento hacia los lados pero si dejando que gire. También, este primer tubo móvil de la parte de abajo lleva fijado o anclado dos unidades de juegos de mordazas de sujeción(3) en donde sus mordazas(3)es- tán unidas-andadas a uno o más vástagos(suficientemente largos como para que se coja al envase inicial de manera fácil y cómoda para que no se molesten las máquinas transformadoras en envases volumétricos y la máquina vertical de llenado-envasado de líquidos)de un cilindro lineal o de giro a la misma altura pero en lugares distintos ya que uno de ellos se encuentra a un cuarto de giro o a 90 grados de giro del otro, para que así, el tubo móvil que irá giran- do un cuarto de vuelta hacia uno de sus lados y seguidamente y consecutivamente volverá a girar otro cuarto de vuelta pero hacia atrás o la posición inicial, conseguimos que en cada cuarto de giro y haciendo solo paradas de dos o tres segundos: un envase inicial se transforme en un envase cúbico, prisma- tico rectangular o poliédrico irregular, debido a que el envase inicial que acaba de ser cogido y bloqueado por uno de los juegos de mordazas de sujeción(3), ha sido conducido a la posición justo de debajo o encima de uno de los juegos de mordazas(6,8) o a la posición intermedia de entre ellos dos, para que de este modo y a continuación, sean originadas, selladas o selladas y cortadas una, dos, tres o cuatro de las solapas. Dual rotary translation unit: two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is stationary and fixed-anchored to a support or other column fixed to the ground or to the vertical filling and packaging machine for liquids and solids, and in turn it has been fixed or anchored on each side separated by 180 degrees, one or two sets of jaws: one or two of mpacto (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or liquid or solid packaging. In addition, part of this tube that narrows, will be introduced inside the other tube where, in turn, it will pass through one or two discs of ball bearings that are fixed inside the second or top tube, with the only one function to block its movement to the sides but if letting it turn. Also, this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) in which their jaws (3) are connected to one or more rods (long enough so that Take the initial container easily and conveniently so that the transformer machines are not disturbed in volumetric containers and the vertical liquid filling-packing machine) of a linear or rotating cylinder at the same height but in different places as one of them is a quarter of a turn or 90 degrees of rotation of the other, so that the mobile tube that will turn a quarter of a turn to one of its sides and then and consecutively will turn another quarter of a turn but backward or the initial position, we get that in each quarter of a turn and making only stops of two or three seconds: an initial container is transformed into an irregular cubic, rectangular or polyhedral prismatic container, because the e Initial container that has just been picked up and locked by one of the clamping jaw sets (3), has been led to the position just below or above one of the jaw sets (6.8) or to the intermediate position of between them two, so that in this way and then, they are originated, sealed or sealed and cut one, two, three or four of the flaps.
Por tanto, de esta manera y habiendo dos de estas unidades de traslación giratoria a ambos dos lados(a izquierda y derecha) del envase o bolsa inicial que se encuentra colgando justamente en el instante anterior a que éste sea sellado y cortado transversalmente por la máquina vertical de llenado o envasado de líquidos o sólidos: se consiguen cotas altas de productividad ya que irán alternándose de manera sincronizada, cada uno de los dos juegos de mordazas de sujeción(3) que hay por cada unidad dual de traslación giratorio. Therefore, in this way and having two of these rotating translation units on both sides (left and right) of the initial container or bag that is hanging just in the moment before it is sealed and cut transversely by the machine Vertical filling or packaging of liquids or solids: high levels of productivity are achieved since they will alternate in a synchronized manner, each of the two sets of clamping jaws (3) that exist for each dual unit of rotary translation.
Claims
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201300271 | 2013-03-08 | ||
| ESP201300271 | 2013-03-11 |
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| WO2014140394A1 true WO2014140394A1 (en) | 2014-09-18 |
| WO2014140394A8 WO2014140394A8 (en) | 2015-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES2014/000041 Ceased WO2014140394A1 (en) | 2013-03-08 | 2014-03-11 | Method and machines for transforming packaging |
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| Country | Link |
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| WO (1) | WO2014140394A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104787395A (en) * | 2015-02-14 | 2015-07-22 | 邬宏敏 | Adjustable packaging device for film bag |
| US10479550B2 (en) | 2012-03-26 | 2019-11-19 | Kraft Foods R & D, Inc. | Packaging and method of opening |
| US10507970B2 (en) | 2013-03-07 | 2019-12-17 | Mondelez Uk R&D Limited | Confectionery packaging and method of opening |
| US10513388B2 (en) | 2013-03-07 | 2019-12-24 | Mondelez Uk R&D Limited | Packaging and method of opening |
| EP3403939A4 (en) * | 2015-08-04 | 2021-05-05 | Sáenz Guillermo López-Aróstegui | METHOD, MACHINE AND DEVICES FOR MANUFACTURING FLEXIBLE 3D PACKAGING BY FOLDING A FLAP ON ITSELF |
| WO2025117837A1 (en) * | 2023-11-29 | 2025-06-05 | Pregis Llc | Stations for forming heat seals in envelopes |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109515789B (en) * | 2018-10-29 | 2021-04-13 | 江西亚中电子科技股份有限公司 | A liquid packaging machine with vacuum rust-proof and easy-to-replace packaging molds |
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| US4094127A (en) * | 1976-11-29 | 1978-06-13 | Andrea Romagnoli | Apparatus for forming, filling and closing plastics trays |
| US4750313A (en) * | 1985-12-20 | 1988-06-14 | Rovema Verpackungsmaschinen Gmbh | Packaging machine for the manufacture, filling and closing of bags and a method for operating such a machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10479550B2 (en) | 2012-03-26 | 2019-11-19 | Kraft Foods R & D, Inc. | Packaging and method of opening |
| US10507970B2 (en) | 2013-03-07 | 2019-12-17 | Mondelez Uk R&D Limited | Confectionery packaging and method of opening |
| US10513388B2 (en) | 2013-03-07 | 2019-12-24 | Mondelez Uk R&D Limited | Packaging and method of opening |
| CN104787395A (en) * | 2015-02-14 | 2015-07-22 | 邬宏敏 | Adjustable packaging device for film bag |
| EP3403939A4 (en) * | 2015-08-04 | 2021-05-05 | Sáenz Guillermo López-Aróstegui | METHOD, MACHINE AND DEVICES FOR MANUFACTURING FLEXIBLE 3D PACKAGING BY FOLDING A FLAP ON ITSELF |
| WO2025117837A1 (en) * | 2023-11-29 | 2025-06-05 | Pregis Llc | Stations for forming heat seals in envelopes |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014140394A8 (en) | 2015-01-15 |
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