WO2014033870A1 - オゾン生成システム - Google Patents
オゾン生成システム Download PDFInfo
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- WO2014033870A1 WO2014033870A1 PCT/JP2012/071960 JP2012071960W WO2014033870A1 WO 2014033870 A1 WO2014033870 A1 WO 2014033870A1 JP 2012071960 W JP2012071960 W JP 2012071960W WO 2014033870 A1 WO2014033870 A1 WO 2014033870A1
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- flow rate
- gas
- oxygen
- nitrogen
- ozone
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/10—Preparation of ozone
- C01B13/11—Preparation of ozone by electric discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/39—Photocatalytic properties
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2201/00—Preparation of ozone by electrical discharge
- C01B2201/10—Dischargers used for production of ozone
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2201/00—Preparation of ozone by electrical discharge
- C01B2201/20—Electrodes used for obtaining electrical discharge
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2201/00—Preparation of ozone by electrical discharge
- C01B2201/60—Feed streams for electrical dischargers
- C01B2201/64—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2201/00—Preparation of ozone by electrical discharge
- C01B2201/70—Cooling of the discharger; Means for making cooling unnecessary
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2201/00—Preparation of ozone by electrical discharge
- C01B2201/90—Control of the process
Definitions
- the present invention relates to an ozone generation system having a mechanism for supplying a source gas containing high-purity oxygen to an ozone generator.
- Patent Documents 1 to 4 exist as conventional techniques for supplying oxygen gas and nitrogen gas to generate ozone gas in an ozone generator.
- the raw material gas is supplied to the ozone generator.
- nitrogen gas of several hundreds of PPM (more than several thousand PPM) or more is added to oxygen gas.
- ozone gas is produced
- the ozone generator 330 As shown in FIG. 12, the ozone generator 330 according to Patent Documents 1-4 has a discharge surface (a main surface where the electrodes 301a and 301b face each other) facing a discharge space where silent discharge occurs.
- a dielectric 302 such as an alumina ceramic material is formed on at least one side of the discharge surface (however, the discharge surface facing the discharge space of the ozone generator 330 is not accompanied by a photocatalytic substance and is a normal one). Metal materials and insulating materials).
- An alternating voltage is applied to the oxygen gas (raw material gas) containing a large amount of nitrogen disclosed in Patent Documents 1-4 in the discharge space of the ozone generator 330 to generate silent discharge. Thereby, the said ozone generator 330 is producing
- the mechanism of ozone generation is described based on the particle collision dissociation reaction theory.
- the particle collision dissociation reaction theory explains the detailed mechanism of generating high-concentration ozone gas from oxygen gas added with nitrogen gas. By generating a short gap silent discharge, high electric field discharge This explains the mechanism by which electrons having high energy collide with oxygen molecules and oxygen gas is dissociated.
- high-concentration ozone gas can be generated regardless of the amount of nitrogen added to the raw material oxygen gas (whether or not nitrogen is added).
- oxygen gas that does not add a large amount of nitrogen gas to the source gas is used as the source gas, the fact that high-concentration ozone gas cannot be generated even if short gap silent discharge is realized in the ozone generator 330 is experimental. It was confirmed.
- ozone gas having a high concentration of about 200 g / m 3 (160000 ppm) or more cannot be generated, and a low concentration of about 20 g / m 3 (9333 ppm) is not possible. Only ozone gas can be generated.
- the discharge gap d is in the range of several mm to 0.05 mm which is a short gap
- the gas pressure P is in the range of atmospheric pressure (0.1 MPa) to 0.4 MPa. is there.
- the plasma density of ions and electrons is about 10 8 (pieces / cm 3 ) to 10 10 (pieces / cm 3 ). is there.
- the molecular density of the generated ozone is 3.63 ⁇ 10 18 (pieces / cm 3 ), and a small amount of nitrogen is added (1 ppm).
- the molecular density of the generated ozone is 8.6 ⁇ 10 16 (pieces / cm 3 ).
- the molecular density of the generated ozone differs by two orders of magnitude depending on the amount of nitrogen added.
- the result of the particle collision dissociation reaction theory by high electric field discharge is that the mechanism of ozone generation in the ozone generator 330 is sufficient. It means that it cannot be explained.
- Patent Document 5 discloses that the mechanism of ozone gas generation in the ozone generator 330 is based on catalytic action.
- the ozone molecular density is assumed to be on the order of 10 14 to 10 16 (pieces / cm 3 ) when the particle collision dissociation reaction theory is used. Is done.
- the actual ozone molecular density is as high as 10 18 (pieces / cm 3 ). From this, it is presumed that the high-concentration ozone gas can be generated by the chemical action effect (for example, the catalytic reaction of nitrogen) due to the molecular behavior of the nitrogen gas itself.
- Patent Document 5 discloses a mechanism for generating high-concentration ozone gas (a large amount of photochemical reaction between a small amount of NO 2 gas and NO gas generated during discharge by adding nitrogen gas). The action of generating oxygen atoms of this works, and as a result, high-concentration ozone gas is generated).
- the content disclosed in Patent Document 5 will be described a little.
- Patent Document 5 describes the experimental fact that a high concentration of ozone gas of about 200 g / m 3 (160000 ppm) or more can be obtained by adding a large amount of nitrogen gas (for example, 1% (10000 ppm)), and the amount of nitrogen gas added. Accordingly, the mechanism that ozone gas is generated by a chemical reaction between a large amount of nitrogen gas contained in oxygen gas itself and discharge based on the experimental fact that high concentration ozone gas of 16 times or more is generated. Is disclosed.
- Patent Document 5 a chemical reaction in which NO 2 gas is generated from nitrogen gas by discharge is described below.
- NO 2 gas is generated by the following reaction formula 1 and reaction 2 below.
- N 2 + e ⁇ 2N + (a ionization reaction of nitrogen molecules, Scheme 1)
- 2N + + O 2 + M ⁇ NO 2 (a formation reaction of NO 2, Scheme 2).
- reaction formulas 1 and 2 several ppm to several tens of ppm of NO 2 gas is generated.
- NO 2 gas generated by the reaction shown in the reaction formulas 1 and 2 causes photodissociation reaction (photochemical reaction catalysis) by the discharge light wavelength energy (h ⁇ ), and NO 2 Gas and oxygen atom (O) are generated (reaction formula 3), and the generated NO gas causes an oxidation reaction with oxygen molecules to generate oxygen atom (0) and NO 2 gas (reaction formula 4). ), And reaction formula 3 and reaction formula 4 are alternately repeated to generate a large amount of oxygen atoms (O).
- reaction formula 3 is NO 2 + h ⁇ ⁇ NO + O (NO 2 photodissociation reaction)
- reaction formula 4 is NO + O 2 (oxygen gas which is the main component of the source gas) ⁇ NO 2 + O (NO oxidation) Reaction).
- the ozone gas generation mechanism based on the chemical reaction catalytic action (not the ozone gas generation mechanism based on the particle collision dissociation reaction theory) (the photochemical reaction using the generated nitrogen compound gas and the discharge light causes a large amount of The oxygen atoms are dissociated, and the dissociated oxygen atoms and oxygen molecules are efficiently bonded to each other, so that high-concentration ozone gas is generated.
- FIG. 13 shows the relationship between the nitrogen addition rate ⁇ contained in the oxygen gas and the concentration of ozone gas generated by the ozone generator 330.
- a discharge space having a short gap of 0.1 mm and a gas pressure of 0.25 MPa were employed to generate silent discharge.
- the ozone generator 330 in order to suppress a decrease in the concentration of the generated ozone gas even if the amount of nitrogen gas added is reduced, the gap in the discharge space, the gas pressure, the area of the discharge surface, and the like are changed. (For example, when the discharge area is increased, ozone gas having a higher concentration can be generated).
- the shape of the graph shown in FIG. 13 is the same. Yes, due to the change, the solid line graph shown in FIG. 13 only moves up and down.
- the concentration of the generated ozone gas is 290 g / m 3 (135000 ppm), and when the nitrogen addition rate is 1 ppm, the concentration of the generated ozone gas is 40 g / m 2. m 3 (32000 ppm).
- the concentration of ozone gas generated when the nitrogen addition rate is 10,000 ppm, and the nitrogen addition rate are changed.
- concentration of ozone gas generated in the case of 1 ppm increases or decreases, for example, “(concentration of ozone gas generated when the nitrogen addition rate is 10,000 ppm) / the concentration of ozone gas generated when the nitrogen addition rate is 1 ppm.
- the ratio of “concentration)” is the same.
- Patent Document 6 discloses an ozone generator using an ozone gas generation method different from the ozone generator 330 shown in FIG.
- Patent Document 6 discloses an ozone generator (referred to as a nitrogen-less ozone generator) that generates a high-concentration ozone gas using a raw material gas consisting of only high-purity oxygen gas.
- a photocatalytic substance is applied to a discharge surface facing a discharge space where silent discharge occurs.
- an alternating voltage is applied to the oxygen gas supplied to the discharge space of the ozone generator to generate a silent discharge
- light having a light wavelength in the visible light region (428 nm to 620 nm visible light) is emitted (discharged).
- the photocatalytic substance absorbs light wavelengths in the visible light region generated by the discharge.
- the discharge surface of the photocatalytic substance through which the gas passes is excited and enters a state of exhibiting a photocatalytic function.
- the ozone gas generated by each of the ozone generators described above is used in an ozone treatment process such as formation of an ozone oxide insulating film and ozone cleaning in a treatment apparatus provided separately from the ozone generator. Is done.
- FIG. 14 shows the investigation of the rise of the ozone concentration of the generated ozone.
- the broken line shown in FIG. 14 is the ozone concentration rising characteristic when the raw material gas added with a large amount of nitrogen gas is supplied to the ozone generator shown in FIG.
- the solid line shown in FIG. 14 is the ozone concentration rising characteristic when the raw material gas consisting only of high-purity oxygen gas is supplied to the nitrogen-less ozone generator shown in FIG.
- the ozone concentration As shown by the solid line in FIG. 14, in the nitrogen-less ozone generator, when the voltage is applied stepwise, the ozone concentration immediately rises and reaches a steady concentration within about 5 seconds. On the other hand, in the ozone generator 330 shown in FIG. 12, when the voltage is applied stepwise, the ozone concentration rises with a delay of several seconds, gradually approaches the steady value, and reaches the steady concentration after about 2 to 3 minutes. .
- the ozone concentration rising characteristics are different between the two ozone gas generators, and the difference in the ozone concentration rising characteristics is due to the different generation mechanism of ozone gas.
- NO 2 gas is generated from the raw material gas formed by adding nitrogen gas to oxygen gas once by discharge.
- the ozone gas is produced by the catalytic action. Due to the ozone gas generation mechanism, as shown by the broken line in FIG. 14, when a step-like voltage is applied, the rise of the ozone concentration is delayed.
- the by-product causes an unintended reaction or the like in the predetermined process.
- an adverse effect is exerted (for example, a film containing a foreign substance is formed, and when an oxide insulating film is formed using ozone gas, the insulating performance is deteriorated).
- the by-product causes corrosion in the ozone generator and corrosion in the ozone treatment apparatus such as CVD and peripheral devices. The corrosion results in deterioration of the performance of the ozone treatment system itself, and the life of the ozone treatment system is shortened.
- nitrogen gas should not be included in the raw material gas.
- the nitrogen gas is not added to the raw material gas, there is no catalytic action by the nitrogen gas shown in the cited document 5, so the concentration of the generated ozone gas Will decline.
- an object of the present invention is to provide a low-cost ozone generation system that can suppress the generation of by-products. More preferably, an object of the present invention is to provide an ozone generation system capable of generating stable ozone gas with little variation. More preferably, an object of the present invention is to provide an ozone generation system capable of stably generating high concentration and high quality ozone gas.
- An ozone generation system includes an oxygen supply port, a nitrogen supply port, an ozone generator that generates ozone from an inflowing raw material gas, oxygen supplied from the oxygen supply port, and supply from the nitrogen supply port And a gas flow rate adjusting device that adjusts the flow rate of the oxygen and the nitrogen, and outputs the adjusted oxygen and the nitrogen as the source gas to the ozone generator.
- the gas flow rate adjusting device is connected to the oxygen supply port, and is connected to the first oxygen flow rate regulator unit for adjusting the flow rate of the oxygen supplied from the oxygen supply port, and to the oxygen supply port.
- a second oxygen flow rate adjusting unit for adjusting the flow rate of the oxygen supplied from the oxygen supply port; and the nitrogen supply port connected to the nitrogen supply port to adjust the flow rate of the nitrogen supplied from the nitrogen supply port.
- a mixed gas flow rate for adjusting a flow rate of the first mixed gas, the nitrogen flow rate adjusting unit, the oxygen output from the second oxygen flow rate adjusting unit, and the nitrogen output from the nitrogen flow rate adjusting unit.
- the gas flow rate adjusting device includes a second oxygen gas that is output from the first oxygen flow rate regulator and the first mixed gas that is output from the mixed gas flow rate regulator.
- a mixed gas is output as the source gas to the ozone generator, and the gas flow rate adjusting device includes the first oxygen flow rate adjuster unit, the second oxygen flow rate adjuster unit, and the nitrogen flow rate adjuster unit.
- the ozone generation system according to the present invention can suppress the generation of by-products while suppressing the decrease and fluctuation range of the generation amount of ozone gas.
- a high-quality thin film performance can be obtained by ozone treatment using the produced high-quality ozone gas, and corrosion caused by the by-product in the apparatus can be suppressed.
- a raw material gas having a nitrogen addition rate ⁇ is stably generated through a plurality of stages of flow rate adjustment units. Therefore, the cost of the nitrogen flow rate adjustment unit can be reduced, and as a result, the cost of the entire ozone generation system can be reduced.
- FIG. 1 is a block diagram showing a configuration of an ozone generation system 100 according to the present invention. It is a figure which shows the flow of the flow volume adjustment operation (nitrogen addition rate (gamma) adjustment operation) in the ozone production system. 1 is a block diagram illustrating a configuration of an ozone generation system 200 according to Embodiment 1.
- FIG. 1 is a block diagram illustrating a configuration of an ozone generation system 200 according to Embodiment 1.
- FIG. 6 is a diagram showing a flow of a flow rate adjustment operation (nitrogen addition rate ⁇ adjustment operation) in the ozone generation system 300.
- FIG. 2 is a diagram illustrating a configuration of a nitrogen-less ozone device 300.
- FIG. It is a figure which shows the structure of the conventional nitrogen gas addition type ozone apparatus 330.
- FIG. It is a figure which shows the ozone concentration characteristic with respect to the nitrogen addition rate (gamma) in the conventional nitrogen gas addition type ozone apparatus 330.
- FIG. It is a figure which shows the rising characteristic of the ozone concentration in a nitrogen gas addition type ozone apparatus and a nitrogen less ozone apparatus.
- an ozone generator nitrogen gas addition type ozone device 330
- nitrogen-less ozone generator a large amount of nitrogen gas is preferably added to the raw material gas from the viewpoint of improving ozone gas generation efficiency.
- an ozone generator other than the nitrogen-less ozone generator is simply referred to as an ozone generator.
- FIG. 1 is an experimental result showing a relationship between a nitrogen addition rate and a metal contamination amount (metal contamination amount) in a wafer subjected to ozone treatment.
- the vertical axis in FIG. 1 is the amount of metal contamination (pieces / cm 2 )
- the horizontal axis in FIG. 1 is the nitrogen addition rate ⁇ (PPM), which is the ratio of nitrogen to oxygen.
- the amount of metal contamination clearly has a correlation with the nitrogen addition rate ⁇ contained in the raw material gas. Specifically, it was found that the amount of metal contamination on the wafer surface is reduced by lowering the addition rate ⁇ of nitrogen gas contained in the source gas.
- the allowable range of the metal contamination amount adhering on the wafer surface is within a range 999 shown in FIG. 1 (the metal contamination amount is about 3.0 ⁇ 10 9 pieces / cm 2 or less, which is a range where there is a slight concern about deterioration of insulation performance due to metal contamination, and is referred to as a semi-acceptable range).
- the allowable range of the amount of metal contamination adhering to the surface of the wafer subjected to the ozone treatment is within the region 99 shown in FIG. 1.0 ⁇ 10 9 pieces / cm 2 or less, and the deterioration of the insulation performance due to metal contamination can be completely ignored, which is referred to as an allowable range).
- the amount of by-products (NOx) contained in the gas output from the ozone generator was measured for each nitrogen addition rate ⁇ contained in the raw material gas.
- the measurement results are shown in FIG.
- the vertical axis of FIG. 2 is the production rate (PPM) of by-products (NOx) with respect to the generated ozone gas
- the horizontal axis of FIG. 2 is the nitrogen addition rate ⁇ (the ratio of nitrogen addition to oxygen). PPM).
- the production rate of by-products (NOx) is set to 0. It has been found that it is desirable to suppress it to 01 PPM or less and manage it as a constant amount. Further, it has been found that by suppressing the production rate of by-products (NOx) to 0.01 PPM or less, corrosion caused by by-products in the apparatus can be suppressed.
- nitrogen gas is added to the high-purity oxygen gas more or less than the raw material gas consisting only of the high-purity oxygen gas. It is better to adopt a high-quality source gas in which the amount added is controlled to a certain level.
- the nitrogen addition rate ⁇ of the high-concentration nitrogen gas contained in the raw material gas containing high-purity oxygen gas as a main component needs to be greater than 0 and 100 PPM or less (that is, 0 ⁇ ⁇ 100 PPM).
- the concentration of generated ozone is stable (that is, the high-quality raw material gas is necessary). Therefore, it is possible to obtain good quality thin film performance by ozone treatment using the generated ozone gas while suppressing a decrease in the amount of ozone generated, and to suppress corrosion caused by by-products in the apparatus, and an ozone generator
- the nitrogen addition rate ⁇ be constant in the range of 0 ⁇ ⁇ 100 PPM.
- the nitrogen addition rate ⁇ which is the addition ratio of the high-concentration nitrogen gas contained in the raw material gas containing high-purity oxygen gas as a main component, is made constant within a range of more than 0 and 100 PPM or less, It is important to continue supplying the raw material gas containing the certain amount of nitrogen gas to the ozone generator.
- FIG. 3 is a block diagram illustrating a schematic configuration of the ozone generation system 100.
- the ozone generation system 100 includes an oxygen supply port 2, a nitrogen supply port 3, a gas flow rate adjustment device 7, and an ozone generation device 1.
- the ozone generator 1 is connected to a power supply 30 that applies a voltage for generating silent discharge (dielectric barrier discharge) between the electrodes in the ozone generator 1.
- a refrigerant is supplied from the refrigerant supply port 8 to the ozone generator 1 in order to cool the heated electrode and the like by discharge.
- the refrigerant that has been cooled in the ozone generator 1 is output from the ozone generator 1 toward the refrigerant output port 9.
- an oxygen flow rate adjusting unit 71, a nitrogen flow rate adjusting unit 73, a gas mixer 76 and a control unit 20 are arranged.
- the oxygen flow rate adjustment unit 71 is a mass flow controller (MFC), and adjusts the flow rate of high-purity (99.99% or more) oxygen gas supplied from the oxygen supply port 2 under the control of the control unit 20, and after adjustment The oxygen gas is output to the gas mixer 76.
- MFC mass flow controller
- the flow rate of the high purity oxygen gas is controlled in the range of 1 to 20 SLM.
- the nitrogen flow rate adjustment unit 73 is a mass flow controller (MFC), and adjusts the flow rate of high-purity (99.99% or more) nitrogen gas supplied from the nitrogen supply port 3 under the control of the control unit 20, and after adjustment The nitrogen gas is output to the gas mixer 76.
- MFC mass flow controller
- the flow rate of nitrogen gas is controlled in the range of 0.01 to 2 SCCM.
- control unit 20 can also control the pressure of the pressure regulator 6, and the pressure regulator 6 adjusts the pressure in the ozone generator 1 to a desired value.
- the pressure regulator 6 is an auto pressure controller (APC).
- the oxygen gas output from the oxygen flow rate adjuster 71 and the nitrogen gas output from the nitrogen flow rate adjuster 73 are mixed to generate a raw material gas.
- the following raw material gases are generated. . That is, a raw material gas is produced in which nitrogen gas is contained in the oxygen gas at a nitrogen addition rate of greater than 0 and not greater than 100 PPM (more preferably, not less than 10 PPM and not greater than 100 PPM).
- the lower limit of the nitrogen addition rate it is preferable to set the lower limit of the nitrogen addition rate to 10 PPM. It is preferable to adjust the flow rate of nitrogen gas less than 10 PPM and to supply the nitrogen gas from the viewpoint of the performance of the flow rate regulator and the high price of the flow rate regulator. Because it is difficult. In other words, in the MFC currently on the market, the adjustment of a very small amount of nitrogen gas at less than 10 PPM is outside the guaranteed accuracy range, the flow rate of the nitrogen gas varies somewhat, and the nitrogen gas is always managed at a constant value with a small amount of flow rate. It is generally considered difficult to do.
- the raw material gas is supplied from the gas mixer 76 of the gas flow rate adjusting device 7 into the ozone generator 1.
- a silent discharge is generated with respect to the raw material gas, and ozone gas is generated by a photochemical reaction of the silent discharge.
- generated ozone gas is output from the ozone gas output port 4 into the ozone processing apparatus in which desired ozone processing using ozone gas, such as a CVD apparatus, is implemented.
- FIG. 4 is a diagram illustrating the operation of the control unit 20.
- the oxygen gas flow rate value Q0 is set within a range of 1 SLM to 20 SLM
- the nitrogen addition rate ⁇ is set within a range of 0 ⁇ ⁇ 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM).
- control unit 20 outputs the oxygen gas flow rate value Q0 set in step S1 to the oxygen flow rate adjustment unit 71 as a control value (step S3).
- the control unit 20 outputs the nitrogen gas flow rate value Qx calculated in step S2 as a control value to the nitrogen flow rate adjustment unit 73 (step S3).
- the gas mixer 76 By transmitting the control values from the control unit 20 to the oxygen flow rate adjustment unit 71 and the nitrogen flow rate adjustment unit 73, the gas mixer 76 adds the nitrogen gas to the oxygen gas at the nitrogen addition rate ⁇ set in step S1. Gas is generated. If the control values Q0 and Qx are constant, the oxygen flow rate adjustment unit 71 that is MFC also keeps the oxygen gas flow rate value Q0 constant, and the nitrogen flow rate adjustment unit 73 that is MFC also keeps the nitrogen gas flow rate value Qx constant. Kept. That is, the nitrogen addition rate ⁇ in the source gas is also constant. Moreover, the pressure in the ozone generator 1 is maintained at P G (MPa) by transmitting the control value to the pressure regulator 6.
- the ozone generation system 100 includes the gas flow rate adjusting device 7 having the above-described configuration and operation. Therefore, the raw material gas in which the addition rate ⁇ of nitrogen to the high-purity oxygen gas is constant in the range of greater than 0 and equal to or less than 100 PPM can be continuously supplied to the ozone generator 1.
- the ozone generation system 100 can also continue to supply the ozone generator 1 with a raw material gas in which the nitrogen addition rate ⁇ with respect to high-purity oxygen is constant within a range from 0 to 100 PPM.
- the nitrogen flow rate adjusting unit 73 needs to employ an MFC that can control the flow rate within a range of 0.01 SCCM to 2 SCCM.
- such an MFC is very expensive and increases the cost of the ozone generation system 100.
- an ozone generation system that can continue to supply a raw material gas having a nitrogen addition rate ⁇ with respect to high-purity oxygen gas that is constant in the range of greater than 0 and less than or equal to 100 PPM to the ozone generator 1 and at a low cost. This will be described in the following embodiments.
- FIG. 5 is a block diagram showing a schematic configuration of the ozone generation system 200 according to the present embodiment.
- the ozone generation system 200 includes an oxygen supply port 2, a nitrogen supply port 3, a gas flow rate adjustment device 7, and an ozone generation device 1.
- Oxygen gas with high purity (99.99% or more) is supplied from the oxygen supply port 2. Further, a nitrogen supply port 3 is provided separately from the oxygen supply port 2, and high purity (99.99% or more) nitrogen gas is supplied from the nitrogen supply port 3. That is, a mechanism for positively supplying nitrogen gas is provided.
- the ozone generator 1 is connected to a power supply device 30 that applies a voltage for generating silent discharge (dielectric barrier discharge) between electrodes in the ozone generator 1.
- the ozone generator 1 generates silent discharge with respect to the raw material gas supplied from the gas flow rate adjusting device 7 and generates ozone gas by the photochemical reaction of the silent discharge.
- the refrigerant is supplied from the refrigerant supply port 8 to the ozone generator 1 in order to cool the heated electrode or the like by the discharge.
- the refrigerant that has been cooled in the ozone generator 1 is output from the ozone generator 1 toward the refrigerant output port 9.
- the raw material gas is supplied into the ozone generator 1 from the second gas mixer 76 of the gas flow rate adjusting device 7.
- a silent discharge is generated with respect to the raw material gas, and ozone gas is generated by the photochemical reaction of the silent discharge.
- the generated ozone gas is output from the ozone gas output port 4 into an ozone processing apparatus in which desired ozone processing using ozone gas such as a CVD apparatus is performed.
- the gas flow rate adjusting device 7 is supplied with oxygen gas supplied from the oxygen supply port 2 and nitrogen gas supplied from the nitrogen supply port 3. In the gas flow rate adjusting device 7, the oxygen gas flow rate and the nitrogen gas flow rate are adjusted. Then, the gas flow rate adjusting device 7 mixes the oxygen gas after the flow rate adjustment and the nitrogen gas after the flow rate adjustment, and outputs it as a raw material gas to the ozone generator 1.
- a first oxygen flow rate adjusting unit 71 a second oxygen flow rate adjusting unit 72, a nitrogen flow rate adjusting unit 73, a first gas.
- a mixer 74, a mixed gas flow rate adjustment unit 75, a second gas mixer 76, a first mixed gas pressure regulator 77, and the control unit 20 are disposed.
- the first oxygen flow rate adjustment unit 71 is a mass flow controller (MFC), and the gas inflow side of the first oxygen flow rate adjustment unit 71 is connected to the gas outflow side of the oxygen supply port 2.
- the gas outflow side of the oxygen flow rate adjusting unit 71 is connected to the gas inflow side of the second gas mixer 76.
- the first oxygen flow rate adjusting unit 71 is connected to the control unit 20 so as to be communicable.
- the first oxygen flow rate adjustment unit 71 adjusts the flow rate of the oxygen gas supplied from the oxygen supply port 2 under the control of the control unit 20, and directs the oxygen gas after the flow rate adjustment to the second gas mixer 76. Output.
- the flow rate Q0 of the oxygen gas is controlled and adjusted within a range of 1 SLM to 20 SLM.
- the second oxygen flow rate adjustment unit 72 is a mass flow controller (MFC), and the gas inflow side of the second oxygen flow rate adjustment unit 72 is connected to the gas outflow side of the oxygen supply port 2.
- the gas outflow side of the oxygen flow rate adjustment unit 72 is connected to the gas inflow side of the first gas mixer 74.
- the second oxygen flow rate adjustment unit 72 is connected to the control unit 20 so as to be communicable.
- the second oxygen flow rate adjustment unit 72 adjusts the flow rate of the oxygen gas supplied from the oxygen supply port 2 under the control of the control unit 20, and directs the oxygen gas after the flow rate adjustment to the first gas mixer 74. Output.
- the flow rate of the oxygen gas is controlled and adjusted in a range of “oxygen flow rate QL” shown in FIG.
- the nitrogen flow rate adjustment unit 73 is a mass flow controller (MFC), and the gas inflow side of the nitrogen flow rate adjustment unit 73 is connected to the gas outflow side of the nitrogen supply port 3. The side is connected to the gas inflow side of the first gas mixer 74. Further, the nitrogen flow rate adjusting unit 73 is connected to the control unit 20 so as to be communicable.
- MFC mass flow controller
- the nitrogen flow rate adjusting unit 73 adjusts the flow rate of nitrogen gas supplied from the nitrogen supply port 3 under the control of the control unit 20 and outputs the nitrogen gas after the flow rate adjustment toward the first gas mixer 74.
- the flow rate Qx of nitrogen gas is controlled and adjusted in a range of greater than 0 and 10 SCCM or less.
- the mixed gas flow rate adjustment unit 75 is a mass flow controller (MFC), the gas inflow side of the mixed gas flow rate adjustment unit 75 is connected to the gas outflow side of the first gas mixer 74, and the mixed gas flow rate The gas outflow side of the adjustment unit 75 is connected to the gas inflow side of the second gas mixer 76.
- the mixed gas flow rate adjusting unit 75 is connected to the control unit 20 so as to be communicable.
- the mixed gas flow rate adjustment unit 75 adjusts the flow rate of the first mixed gas output from the first gas mixer 74 under the control of the control unit 20, and the first mixed gas after the flow rate adjustment is adjusted to the second level. To the gas mixer 76.
- the flow rate Qy of the first mixed gas is controlled and adjusted in a range of greater than 0 and not greater than 100 SCCM.
- the first gas mixer 74 performs a mixing process of the flow-adjusted oxygen gas and the flow-adjusted nitrogen gas to generate the first gas mixture,
- the first mixed gas is output.
- the second gas mixer 76 performs a mixing process of the flow-adjusted oxygen gas and the flow-adjusted first mixed gas to generate a second mixed gas (raw material gas).
- the second mixed gas (raw material gas) is output.
- the raw material gas output from the second gas mixer 76 is a high-purity oxygen gas with a nitrogen addition rate of greater than 0 and less than or equal to 100 PPM (more preferably greater than or equal to 10 PPM and less than or equal to 100 PPM) and a constant value. Contains nitrogen controlled for flow rate.
- the first mixed gas pressure regulator 77 is an auto pressure controller (APC), and is connected between the first mixer 74 and the mixed gas flow rate adjustment unit 75 (the output of the first gas mixer 74). Connected to the side). Moreover, the 1st mixed gas pressure regulator 77 is connected with the control part 20 so that communication is possible.
- APC auto pressure controller
- the first mixed gas pressure regulator 77 adjusts the pressure of the first mixed gas output from the first gas mixer 74 under the control of the control unit 20.
- the gas flow rate flowing into the first mixer 74 is QL (oxygen gas flow rate adjusted by the second oxygen flow rate adjustment unit 72) + Qx (nitrogen gas flow rate adjusted by the nitrogen flow rate adjustment unit 73), and mixing
- the gas flow rate Qy flowing out from the gas flow rate adjusting unit 75 is a part of the above (QL + Qx).
- the gas is a gas flow rate (QL + Qx-Qy), if not discharged from the gas discharge port 5 by using the first mixed gas pressure regulator 77, the pressure P M at the output side of the first mixer 74 is , It rises steadily.
- the pressure P M is increased.
- the first mixed gas pressure regulator The valve in 77 is automatically adjusted, and a part of the first mixed gas (first mixed gas not used as the raw material gas) is discharged from the gas discharge port 5.
- the control unit 20 is also communicably connected to the pressure regulator 6 outside the gas flow rate regulator 7.
- the pressure regulator 6 is an auto pressure controller (APC), and is connected to the ozone generator 1.
- APC auto pressure controller
- the control unit 20 the pressure of the pressure regulator 6 is also controllable by the pressure regulator 6, a pressure of the ozone generator 1 is adjusted to a desired pressure value P G.
- control unit 20 that is, in the high-purity oxygen gas, with a nitrogen addition rate of greater than 0 and less than or equal to 100 PPM (more preferably greater than or equal to 10 PPM and less than or equal to 100 PPM)
- a nitrogen addition rate of greater than 0 and less than or equal to 100 PPM more preferably greater than or equal to 10 PPM and less than or equal to 100 PPM
- the user first makes an oxygen gas flow rate value Q0 (SLM) in the first oxygen flow rate adjustment unit 71, a nitrogen gas flow rate value Qx (SCCM) in the nitrogen flow rate adjustment unit 73, a nitrogen addition rate ⁇ ( PPM), the pressure value in the ozone generator 1 (that is, the control pressure value transmitted to the pressure regulator 6) P G (MPa) and the pressure value of the first mixed gas (that is, the first mixed gas pressure adjustment) Instrument control pressure value is transmitted to 77) to set each of the P M (step S11).
- SLM oxygen gas flow rate value
- SCCM nitrogen gas flow rate value
- PPM nitrogen addition rate
- PPM the pressure value in the ozone generator 1
- P G MPa
- Instrument control pressure value is transmitted to 77) to set each of the P M (step S11).
- the oxygen gas flow rate value Q0 is set, for example, within a range of 1 SLM to 20 SLM
- the nitrogen gas flow rate value Qx is set within a range of more than 0 and not more than 10 SCCM
- the nitrogen addition rate ⁇ is 0 ⁇ ⁇ 100 PPM ( More preferably, it is set within a range of 10 PPM ⁇ ⁇ ⁇ 100 PPM)
- the pressure value P M is set in a range smaller than the pressure value P G and larger than the pressure values P O2 and P N2 . It is assumed that the oxygen gas pressure P O2 at the oxygen supply port 2 and the nitrogen gas pressure P N2 at the nitrogen supply port 3 are known.
- control unit 20 uses the first data set in the control unit 20 in advance and the set value set in step S11, so that the first mixed gas flow rate in the mixed gas flow rate adjustment unit 75 is set.
- a value Qy is calculated (step S12).
- the first mixed gas flow rate Qy is determined so that the proportional relational expression is established with respect to the oxygen gas flow rate value Q0, the first oxygen flow rate adjustment is performed even if the oxygen gas flow rate Q0 is varied.
- the addition ratio ⁇ of the first mixed gas to the high-purity oxygen gas output from the unit 71 can be made constant.
- FIG. 7 is a graph of the proportional relational expression.
- the vertical axis in FIG. 7 is the flow rate value Qy (SCCM) of the first mixed gas, and the horizontal axis in FIG. 7 is the oxygen gas flow rate value Q0 (SLM).
- ⁇ in the proportional relationship in FIG. 7 is a constant value in the range of 0.01 to 0.001.
- control unit 20 uses the second data set in the control unit 20 in advance and the set value set in step S11, and the oxygen gas flow rate value in the second oxygen flow rate adjustment unit 72. QL is calculated (step S13).
- ⁇ constituting the function F is ⁇ included in the proportional relational expression (in other words, the addition ratio of the first mixed gas contained in the second mixed gas), and the function F is constituted.
- ⁇ is the nitrogen addition rate ⁇ set in step S11
- Qx constituting the function F is the nitrogen gas flow rate value Qx set in step S11.
- the nitrogen addition rate ⁇ is ( ⁇ ⁇ ⁇ ) ⁇ 10 6 (PPM), and ⁇ is the addition ratio of nitrogen gas contained in the first mixed gas.
- FIG. 8 is a graph of the above relational expression F.
- the vertical axis in FIG. 8 is the flow rate value QL (SCCM) of oxygen gas, and the horizontal axis in FIG. 8 is the nitrogen addition rate ⁇ (PPM).
- ⁇ in the relational expression F in FIG. 8 is a constant value in the range of 0.01 to 0.001.
- ⁇ 0.005 is adopted as an example.
- the proportional relational expression shown in FIG. 7 is used.
- FIG. 8 shows a graph when the nitrogen gas flow rate Qx set at step S11 is 2 SCCM, a graph when the nitrogen gas flow rate Qx set at step S11 is 4 SCCM, and the nitrogen set at step S11.
- the oxygen gas flow rate QL is obtained using the nitrogen addition rate ⁇ , the first data used in step S12, etc. (for example, “ ⁇ ” included in the proportional relational expression).
- ⁇ 0.005
- the first data (the above proportional relational expression) is set, and 4SCCM is set as the nitrogen gas flow rate Qx in step S11.
- the control unit 20 calculates 2000 SCCM as the oxygen gas flow rate QL (point a in FIG. 8).
- the control unit 20 calculates 1000 SCCM as the oxygen gas flow rate QL (point b in FIG. 8).
- the control unit 20 calculates 500 SCCM as the oxygen gas flow rate QL (point c in FIG. 8).
- the control unit 20 After step S13, the control unit 20 outputs the oxygen gas flow rate value Q0 set in step S11 to the first oxygen flow rate adjustment unit 71 as a constant control value (step S14). Further, the control unit 20 outputs the nitrogen gas flow rate value Qx set in step S11 as a constant control value to the nitrogen flow rate adjustment unit 73 (step S14). Further, the control unit 20 outputs the first mixed gas flow rate value Qy calculated in step S12 to the mixed gas flow rate adjusting unit 75 as a constant control value (step S14). Further, the control unit 20 outputs the oxygen gas flow rate value QL calculated in step S13 as a constant control value to the second oxygen flow rate adjustment unit 72 (step S14).
- control unit 20 the pressure value P M that is set in step S11, with respect to the first mixed gas pressure regulator 77, and outputs a constant control value (step S14). Further, the control unit 20, the set pressure value P G at step S11, the pressure regulator 6, a certain control value, and outputs (step S14).
- each control value is carried out at any time during system operation.
- the second gas mixer 76 converts the high purity oxygen gas into the high purity oxygen gas in step S11. A raw material gas to which high purity nitrogen gas is added at a set nitrogen addition rate ⁇ is generated.
- control values Q0, Qx, QL, and Qy are constant, and the flow rate adjusting units 71, 72, 73, and 75 are MFCs driven according to the control value, so the addition rate ⁇ of nitrogen in the source gas is constant. It becomes. That is, the concentration of the generated ozone gas is also stable (constant).
- each control value output in step S14 is also constant in time series.
- the control unit 20 performs the processing of step S12 and step S13 again, and in step S14, the setting value changed in step S11 and steps S12 and S13. Each value obtained again is output as a new control value.
- the control unit 20 uses the changed set value ( According to the changed set value), the oxygen gas flow rate value QL and the first mixed gas flow rate value Qy are changed, and the nitrogen addition rate ⁇ of the generated raw material gas is kept constant.
- the ozone generation system 200 includes the gas flow rate adjusting device 7 having the above-described configuration and operation, the addition rate ⁇ of nitrogen to the high-purity oxygen gas is greater than 0 and equal to or less than 100 PPM (more preferably, 10 PPM ⁇
- the raw material gas that is always constant in the range of ⁇ ⁇ 100 PPM) can be continuously supplied to the ozone generator 1.
- the ozone generation system 200 can suppress the decrease in the generation amount of ozone gas (can generate ozone gas having a relatively high concentration with little fluctuation) and can also suppress the generation of by-products (that is, by-products to be generated). Is a fixed amount). Therefore, the produced
- generated high quality ozone gas can be supplied to the ozone treatment apparatus side, and the ozone treatment using the said high quality ozone gas is implemented in the said ozone treatment apparatus. Therefore, it is possible to obtain an ozone-oxidized thin film having higher quality performance.
- corrosion caused by by-products in the apparatus can be suppressed, performance deterioration of the ozone generation system 200 can be prevented, and the life of the system 200 can be extended.
- the nitrogen addition rate ⁇ (greater than 0 and less than or equal to 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)) is obtained through a plurality of stages of flow rate adjusting units.
- Source gas is generated. Therefore, the gas flow rate in the nitrogen flow rate adjustment unit 73 may be set in a range smaller than 10 SCCM. Therefore, adjustment of a very small flow rate is not necessary in the nitrogen flow rate adjustment unit 73, and the cost of the nitrogen flow rate adjustment unit 73 can be reduced. As a result, the cost reduction of the entire ozone generation system 200 can be realized.
- the gas flow rate adjusting device 7 further includes a first mixed gas pressure regulator 77 that adjusts the gas pressure of the first mixed gas. Therefore, the normal flow of gas in the gas flow rate adjusting device 7 can be maintained. That is, the gas pressure of the first mixed gas is automatically managed so that the gas pressure at the oxygen supply port 2 and the gas pressure at the nitrogen supply port 3 can always be prevented from being exceeded.
- each flow rate adjustment unit 71, 72, 73, 75 is adopted as each flow rate adjustment unit 71, 72, 73, 75, and a flow rate of each flow rate adjustment unit 71, 72, 73, 75 is received in response to a certain control value from the control unit 20. Is controlled. Therefore, the addition rate ⁇ of nitrogen gas to oxygen gas is constant in the second mixed gas (raw material gas) generated and output by the gas flow rate adjusting device 7.
- the second mixed gas (raw material gas) in which the addition rate ⁇ of the nitrogen gas to the oxygen gas is constant (that is, the nitrogen concentration in the raw material gas is constant). . Therefore, the concentration of the generated ozone gas is also constant. Therefore, the ozone treatment using the ozone gas can be stably performed (for example, it becomes possible to form an oxide film or the like having a better film quality).
- FIG. 9 shows a block diagram showing the configuration of the ozone generation system 300 according to the present embodiment.
- the configuration of the ozone generation system 300 is different from the configuration of the ozone generation system 200 in the following differences.
- the configurations of the ozone generation system 300 and the ozone generation system 200 are the same except for the following differences. Therefore, only the differences between the configurations will be described below.
- the nitrogen flow rate adjustment unit 73 was MFC.
- the nitrogen flow rate adjusting unit 731 includes a needle valve 73a and a gas flow rate indicator 73b. That is, the nitrogen flow rate adjustment unit 73 receives the control value from the control unit 20 and automatically adjusts the flow rate value of nitrogen gas.
- the user manually adjusts the opening / closing state of the needle valve 73 a to adjust the flow value of nitrogen gas.
- the mixed gas flow rate adjustment unit 75 is MFC.
- the mixed gas flow rate adjustment unit 751 includes a needle valve 75a and a gas flow rate indicator 75b. That is, the mixed gas flow rate adjustment unit 75 receives the control value from the control unit 20 and automatically adjusts the flow rate value of the first mixed gas.
- the mixed gas flow rate adjusting unit 751 the user manually adjusts the opening / closing state of the needle valve 75a, thereby adjusting the flow value of the first mixed gas.
- control unit 20 that is, in the high-purity oxygen gas with a nitrogen addition rate of greater than 0 and less than or equal to 100 PPM (more preferably greater than or equal to 10 PPM and less than or equal to 100 PPM)
- a nitrogen addition rate of greater than 0 and less than or equal to 100 PPM more preferably greater than or equal to 10 PPM and less than or equal to 100 PPM
- the user manually adjusts the throttle of the needle valve 73a, and determines the flow rate value Qx of the high-concentration nitrogen gas supplied from the nitrogen supply port 3 within a range greater than 0 and 10 SCCM or less (step S21).
- the user manually adjusts the throttle of the needle valve 75a, and determines the flow rate value Qy of the first mixed gas output from the first gas mixer 74 within a range greater than 0 and equal to or less than 100 SCCM ( Step S21).
- the user sets, as set values, the oxygen gas flow rate value Q0 (SLM), the nitrogen addition rate ⁇ (PPM) in the first oxygen flow rate adjustment unit 71, and the pressure in the ozone generator 1 as the set value.
- a value that is, a control pressure value for the pressure regulator 6)
- P G MPa
- a pressure value of the first mixed gas that is, a control pressure value for the first mixed gas pressure regulator 77
- the oxygen gas flow rate value Q0 is set within the range of 1 SLM to 20 SLM
- the nitrogen addition rate ⁇ is set within the range of 0 ⁇ ⁇ 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)
- the pressure the value P M is smaller than the pressure value P G, it is set in a range greater than the pressure value P O2, P N2. It is assumed that the oxygen gas pressure P O2 at the oxygen supply port 2 and the nitrogen gas pressure P N2 at the nitrogen supply port 3 are known.
- step S22 the user inputs, as an input value, the nitrogen gas flow rate value Qx (SCCM) displayed on the flow rate indicator 73b after step S21 to the control unit 20.
- SCCM nitrogen gas flow rate value
- step S22 the user inputs the first mixed gas flow rate value Qy (SCCM) displayed on the flow rate indicator 75b after step S21 to the control unit 20 as an input value.
- SCCM first mixed gas flow rate value
- control unit 20 uses the data set in the control unit 20 in advance, the set value set in step S22 and the input value input in step S22, and the second oxygen flow rate adjustment unit.
- the oxygen gas flow rate value QL (unit: SCCM) at 72 is calculated (step S23).
- ⁇ constituting the function F is the nitrogen addition rate ⁇ set in step S22.
- the nitrogen addition rate ⁇ is ( ⁇ ⁇ ⁇ ) ⁇ 10 6 (PPM)
- ⁇ is the addition ratio of the first mixed gas contained in the second mixed gas
- ⁇ is the first This is the ratio of nitrogen gas contained in the mixed gas.
- Q0 constituting the function F is the oxygen gas flow rate value Q0 set in step S22.
- Qy constituting the function F is the first mixed gas flow rate value Qy input in step S22.
- Qx constituting the function F is the nitrogen gas flow rate value Qx input in step S22.
- the oxygen gas flow rate QL is determined using the nitrogen addition rate ⁇ , the oxygen gas flow rate Q0 set in step S22, and the first mixed gas flow rate Qy input in step S22.
- control unit 20 outputs the oxygen gas flow rate value Q0 set in step S22 to the first oxygen flow rate adjustment unit 71 as a constant control value (step S24). Further, the control unit 20 outputs the oxygen gas flow rate value QL calculated in step S23 as a constant control value to the second oxygen flow rate adjustment unit 72 (step S24).
- control unit 20 the pressure value P M that is set in step S22, with respect to the first mixed gas pressure regulator 77, and outputs a constant control value (step S24). Further, the control unit 20, the set pressure value P G at step S22, the pressure regulator 6, a certain control value, and outputs (step S24).
- each control value is carried out at any time during system operation.
- the high purity oxygen gas is stepped by the throttle adjustment of the needle valves 731 and 75a performed in step S21 and the transmission of the control values from the control unit 20 to the oxygen flow rate adjustment units 71 and 72.
- a raw material gas to which high-purity nitrogen gas is added at the nitrogen addition rate ⁇ set in S22 is generated.
- the degree of restriction of the needle valves 73a and 75b adjusted in step S21 is also constant in steps S22 to S24, so the nitrogen gas flow rate value Qx in the nitrogen flow rate adjusting unit 731 and the first in the mixed gas flow rate adjusting unit 751 are the same.
- the mixed gas flow rate value Qy is constant.
- the control values Q0 and QL are constant, and the flow rate adjusting units 71 and 72 are MFCs driven according to the control value. Therefore, the addition rate ⁇ of nitrogen in the raw material gas generated by the gas flow rate adjusting device 7 is also constant.
- step S24 if there is no change in the input and / or set value in step S22, naturally each control value output in step S24 is also constant in time series. However, when the input value and / or the set value in step S22 are changed, the control unit 20 performs the process of step S23 again, and in step S24, the input and / or set value changed in step S22. And the value calculated
- the control unit 20 uses the changed set value (in accordance with the changed set value). ), The oxygen gas flow rate value QL is changed, and the nitrogen addition rate ⁇ of the generated raw material gas is kept constant.
- the ozone generation system 300 includes the gas flow rate adjusting device 7 having the above-described configuration and operation, the addition rate ⁇ of nitrogen to the high-purity oxygen gas is greater than 0 and equal to or less than 100 PPM (more preferably, 10 PPM ⁇
- the raw material gas that is constant in the range of ⁇ ⁇ 100 PPM) can be continuously supplied to the ozone generator 1.
- the ozone generation system 300 can suppress the decrease in the generation amount of ozone gas (can generate ozone gas having a relatively high concentration with little fluctuation) and can also suppress the generation of by-products (that is, by-products to be generated). Is a fixed amount). Therefore, the produced
- generated high quality ozone gas can be supplied to the ozone treatment apparatus side, and the ozone treatment using the said high quality ozone gas is implemented in the said ozone treatment apparatus. Therefore, it is possible to obtain an ozone-oxidized thin film having higher quality performance.
- corrosion caused by by-products in the apparatus can be suppressed, performance deterioration of the ozone generation system 200 can be prevented, and the life of the system 200 can be extended.
- the nitrogen flow rate adjusting unit 731 has a needle valve 73a and the mixed gas flow rate adjusting unit 751 has a needle valve 75a, it is possible to adjust a very small flow rate, although it is manual operation, further reducing the cost and
- the gas flow rate adjusting device 7 can also be made compact.
- the gas flow rate adjusting device 7 has a nitrogen addition rate ⁇ (greater than 0 and less than or equal to 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)) through a plurality of flow rate adjusting units. Source gas is generated. Therefore, the gas flow rate in the nitrogen flow rate adjustment unit 731 may be set in a range smaller than 10 SCCM.
- the gas flow rate adjusting device 7 further includes a first mixed gas pressure regulator 77 that adjusts the gas pressure of the first mixed gas. Therefore, the normal flow of gas in the gas flow rate adjusting device 7 can be maintained. That is, the gas pressure of the first mixed gas is automatically managed so that the gas pressure at the oxygen supply port 2 and the gas pressure at the nitrogen supply port 3 can be always prevented.
- MFC is adopted as each flow rate adjustment unit 71, 72, and the flow rate of each flow rate adjustment unit 71, 72 is controlled by receiving a constant control value from the control unit 20. Therefore, if the throttle conditions of the needle valves 73a and 75a are fixed and the nitrogen gas flow rate value Qx in the nitrogen flow rate adjusting unit 731 and the first mixed gas flow rate value Qy in the mixed gas flow rate adjusting unit 751 are fixed, the gas flow rate adjustment In the second mixed gas (raw material gas) generated / output by the apparatus 7, the addition rate ⁇ of nitrogen gas to oxygen gas is constant.
- the second mixed gas (raw material gas) in which the addition rate ⁇ of the nitrogen gas to the oxygen gas is constant (that is, the nitrogen concentration in the raw material gas is constant). . Therefore, the concentration fluctuation of the generated ozone is very small. Therefore, ozone treatment using high-quality ozone gas can be performed (for example, higher-quality ozone oxidation can be realized by performing the treatment, and as a result, a high-quality oxide film is applied to the object to be treated with ozone (wafer)). Can be formed).
- the ozone generator 1 in the first and second embodiments two electrodes are disposed with a predetermined space (discharge space) therebetween, and a dielectric is disposed on at least one of the electrodes (for example, , See electrodes 301a and 301b and dielectric 302 in FIG.
- the dielectric is disposed on the side facing the discharge space.
- the predetermined alternating voltage is applied between the said electrodes, and the silent discharge is generated.
- the ozone generator 1 is supplied with the raw material gas with the nitrogen addition rate ⁇ adjusted as in the first and second embodiments, and the ozone gas is generated by the action of silent discharge on the raw material gas.
- the nitrogen-less ozone generator described above can generate high-concentration ozone even if nitrogen gas is not added to the raw material gas (that is, only high-concentration oxygen gas) (patent) Reference 6).
- the inventors of the nitrogen-less ozone generator use a source gas (a source gas in which gas components are sufficiently controlled) obtained by adding a small amount of nitrogen gas to a constant amount to a high concentration oxygen gas.
- Silent discharge light has less light intensity and light wavelength fluctuation. Therefore, it has been found that the photocatalytic effect produced by the photocatalytic substance applied to the discharge surface and the discharge height is more stable. If the photocatalytic effect becomes stable, high-quality ozone gas can be generated with little fluctuation.
- a nitrogen-less ozone generator is adopted as the ozone generator 1 shown in the first and second embodiments, and a very high concentration (99.99% or more) nitrogen gas in a high concentration (99.99% or more) oxygen gas.
- a very high concentration (99.99% or more) nitrogen gas in a high concentration (99.99% or more) oxygen gas By supplying the raw material gas to which the gas is added to the nitrogen-less ozone generator, high-quality ozone gas having a high concentration and less stable fluctuation can be generated and output constantly.
- FIG. 1 and 2 the consideration based on 1 and 2 is established (the amount of by-product produced can be suppressed to the extent that adverse effects caused by by-products can be tolerated).
- the concentration of the generated ozone gas in order for the concentration of the generated ozone gas to be steady (stable), as described in the first and second embodiments, fluctuations in the nitrogen gas flow rate in the nitrogen flow rate adjustment units 73 and 731 are suppressed / prevented. For example, it is necessary to suppress the flow adjustment fluctuation in the gas flow rate adjusting device 7 and stabilize the nitrogen addition rate ⁇ in the generated raw material gas.
- the fluctuation of the flow adjustment in the gas flow rate adjusting device 7 is suppressed, including the fluctuation suppression / prevention of the nitrogen gas flow, It is possible to stabilize the nitrogen addition rate ⁇ in the generated raw material gas.
- FIG. 11 schematically shows the configuration of the nitrogen-less ozone device 300.
- the nitrogen-less ozone generator 300 is supplied with the raw material gas from the gas flow rate adjusting device 7, generates ozone gas, and outputs it.
- the raw material gas generated by the gas flow rate adjusting device 7, as described above high concentration nitrogen is added to the high concentration oxygen gas which is the main component by the nitrogen addition rate ⁇ .
- a flat electrode 301a and a flat electrode 301b are arranged facing each other with a predetermined gap therebetween.
- the predetermined gap becomes a discharge space.
- the main surface of the electrode 301a is parallel to the main surface of the electrode 301b, and the distance between the electrodes 301a and 301b is greater than 0 and equal to or less than 0.6 mm.
- a dielectric 301 is disposed on the main surface on the predetermined gap side of the electrode 301a.
- a dielectric may be disposed on the main surface of the electrode 301b on the predetermined gap side, and each main surface on the predetermined gap side of the electrode 301a and the electrode 301b may have a dielectric.
- a body 301 may be provided.
- the photocatalytic substance 303 is provided on the main surface of the dielectric 302 on the predetermined gap side, and the photocatalytic substance 303 is provided on the main surface of the electrode 301b on the predetermined gap side. ing.
- a high-voltage AC voltage is applied between the electrodes 301a and 301b, and silent discharge (dielectric barrier discharge) via a dielectric in the discharge space between the electrodes 301a and 301b.
- silent discharge dielectric barrier discharge
- the flat electrodes 301a and 301b face each other in parallel and the dielectric 302 is also formed on the entire main surface of the electrode 301a, the silent discharge is generated uniformly in the entire discharge space.
- the raw material gas is output from the gas flow rate adjusting device 7 and flows between the electrodes 301a and 301b in the nitrogen-less ozone generator 300.
- the main component of the source gas is oxygen gas, and nitrogen gas is added at a nitrogen addition rate ⁇ (0 ⁇ ⁇ 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)).
- discharge light having a wavelength of 428 to 620 nm is generated in the discharge space. Due to the interaction between the discharge light and the photocatalytic substance 303 provided facing the discharge space, one part of the source gas, oxygen gas, is dissociated into oxygen atoms. While maintaining the gas pressure P G in the discharge space for example to a pressure of 0.1 MPa ⁇ 0.4 MPa, to promote the binding effect of the other oxygen molecules contained in the dissociated oxygen atoms and a raw material gas (the triple collision phenomenon) As a result, high-concentration ozone gas is generated with the photocatalytic effect of oxygen dissociation.
- the photocatalyst material 303 when the photocatalyst material 303 is irradiated with discharge light having a specific wavelength generated by silent discharge and having a very strong light intensity, the photocatalyst material 303 is in an excited state. Holes are formed in the valence band of the substance 303. The contact between the excited photocatalytic substance 303 and oxygen molecules causes the photocatalytic substance 303 to take electrons from the oxygen molecules. Then, oxygen molecules are adsorbed and dissociated to generate two oxygen atoms. And ozone is produced
- the photocatalytic substance 303 it is effective to increase the surface area of the photocatalytic substance 303 in order to increase the amount of oxygen gas dissociated when the oxygen gas is dissociated into oxygen atoms by the interaction between the discharge light and the photocatalytic substance 303. . It is because the quantum effect of the photocatalyst dissociated into oxygen atoms can be enhanced by the surface area increase, and high-concentration ozone gas can be generated.
- FIG. 11 illustrates a configuration in which there is only one electrode cell including the electrodes 301a and 301b, the dielectric 302, and the photocatalytic substance 303.
- the discharge cells are stacked in multiple stages and the gas passages can be flowed in parallel to cause a plurality of discharge cells to discharge.
- the nitrogen-less ozone device 300 is used as the ozone generator. Therefore, even if the amount of nitrogen gas contained in the raw material gas is very small, high-concentration ozone gas can be generated. Furthermore, since the raw material gas to which nitrogen gas is added in a small amount and a constant amount is supplied to the nitrogen-less ozone device 300, the fluctuation of the photocatalytic effect of the photocatalytic substance 303 is reduced, and as a result, ozone gas is generated at a stable concentration. Is done.
- nitrogen gas is added to the source gas supplied to the nitrogen-less ozone device 300 at a nitrogen addition rate ⁇ (0 ⁇ ⁇ 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)) with respect to the oxygen gas ( That is, nitrogen is added to the oxygen gas in an addition amount controlled at a constant value).
- ⁇ ⁇ ⁇ 100 PPM (more preferably, 10 PPM ⁇ ⁇ ⁇ 100 PPM)
- nitrogen is added to the oxygen gas in an addition amount controlled at a constant value.
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Description
図5は、本実施の形態に係るオゾン生成システム200の概略構成を示すブロック図である。
本実施の形態に係るオゾン生成システム300の構成を示すブロック図を、図9に示す。
さて、実施の形態1,2におけるオゾン発生装置1は、所定の空間(放電空間)を隔てて2枚の電極が配置され、少なくとも一方の電極には、誘電体が配設されている(たとえば、図12の電極301a,301bおよび誘電体302参照)。ここで、誘電体は、放電空間に面する側に配設されている。そして、オゾン発生装置1では、当該電極間に所定の交流電圧を印加し、無声放電を発生させている。オゾン発生装置1には、実施の形態1,2のように窒素添加率γが調整された原料ガスが供給され、当該原料ガスに対する無声放電の作用により、オゾンガスが発生される。
2 酸素供給口
3 窒素供給口
4 オゾンガス出力口
5 ガス排出口
6 圧力調整器
7 ガス流量調整装置
8 冷媒供給口
9 冷媒出力口
20 制御部
30 電源装置
71 第一の酸素流量調整部
72 第二の酸素流量調整部
73,731 窒素流量調整部
73a,75a ニードルバルブ
73b,75b ガス流量表示計
74 第一のガス混合器74
75,751 混合ガス流量調整部
76 第二のガス混合器
77 第一混合ガス圧力調整器77
100,200,300 オゾン生成システム
300 窒素レスオゾン装置
301a,301b 電極
302 誘電体
303 光触媒物質
330 オゾン発生装置
Q0 酸素ガス流量(値)
Qx 窒素ガス流量(値)
QL 酸素ガス流量(値)
Qy 第一の混合ガス流量(値)
γ 窒素添加率
Claims (6)
- 酸素供給口(2)と、
窒素供給口(3)と、
流入される原料ガスからオゾンを発生させるオゾン発生装置(1,300)と、
前記酸素供給口から供給される酸素および前記窒素供給口から供給される窒素が流入し、前記酸素および前記窒素の流量を調整し、当該調整後の前記酸素および前記窒素を、前記原料ガスとして、前記オゾン発生装置に対して出力するガス流量調整装置(7)とを、備えており、
前記ガス流量調整装置は、
前記酸素供給口と接続され、前記酸素供給口から供給される前記酸素の流量を調整する第一の酸素流量調整器部(71)と、
前記酸素供給口と接続され、前記酸素供給口から供給される前記酸素の流量を調整する第二の酸素流量調整部(72)と、
前記窒素供給口と接続され、前記窒素供給口から供給される前記窒素の流量を調整する窒素流量調整部(73,731)と、
前記第二の酸素流量調整部から出力される前記酸素と前記窒素流量調整部から出力される前記窒素とから成る、第一の混合ガスの流量を調整する混合ガス流量調整部(75,751)とを、備え、
前記ガス流量調整装置は、
前記第一の酸素流量調整器から出力される前記酸素と前記混合ガス流量調整器から出力される前記第一の混合ガスとから成る第二の混合ガスを、前記原料ガスとして、前記オゾン発生装置に対して出力し、
前記ガス流量調整装置は、
前記第一の酸素流量調整器部、前記第二の酸素流量調整部、前記窒素流量調整部および前記混合ガス流量調整部を利用することにより、前記酸素に対する前記窒素の添加率が0ppmより大きく、100ppm以下の範囲に設定された前記第二の混合ガスを生成する、
ことを特徴とするオゾン生成システム。 - 前記ガス流量調整装置は、
前記第一の混合ガスのガス圧を調整する圧力調整部(77)を、さらに備えている、
ことを特徴とする請求項1に記載のオゾン生成システム。 - 前記ガス流量調整装置は、
前記酸素に対する前記窒素の前記添加率が一定である前記第二の混合ガスを、前記オゾン発生装置に対して出力する、
ことを特徴とする請求項2に記載のオゾン生成システム。 - 前記ガス流量調整装置は、
当該前記ガス流量調整装置内における流量の制御を行う制御部(20)を、さらに備えており、
前記制御部は、
前記ガス流量調整装置が、前記酸素に対する前記窒素の前記添加率が一定である前記第二の混合ガスを生成するように、前記第一の酸素流量調整器部における前記酸素の流量値および前記窒素流量調整部における前記窒素の流量値に基づいて、前記第二の酸素流量調整部における前記酸素の流量および前記混合ガス流量調整部における前記第一の混合ガスの流量を制御する、
ことを特徴とする請求項3に記載のオゾン生成システム。 - 前記窒素流量調整部および前記混合ガス流量調整部は、各々、
バルブ(73a,75a)と流量表示計(73b,75b)とを含んでおり、
前記ガス流量調整装置は、
当該前記ガス流量調整装置内における流量の制御を行う制御部(20)を、さらに備えており、
前記制御部は、
前記ガス流量調整装置が、前記酸素に対する前記窒素の前記添加率が一定である前記第二の混合ガスを生成するように、前記第一の酸素流量調整器部における前記酸素の流量値および前記窒素流量調整部における前記バルブ調整後における前記流量表示計から読み取れる前記窒素の流量値および前記混合ガス流量調整部における前記バルブ調整後における前記流量表示計から読み取れる前記第一の混合ガスの流量値に基づいて、前記第二の酸素流量調整部における前記酸素の流量を制御する、
ことを特徴とする請求項3に記載のオゾン生成システム。 - 前記オゾン発生装置は、
第一の電極(301a)と、
前記第一の電極との間にギャップが形成されるように、前記第一の電極に対面して配置される第二の電極(301b)と、
前記ギャップに面するように配置され、所定のバンドギャップを有する光触媒物質(303)とを、備え、
前記第一の電極と前記第二の電極との間に交流電圧を印加することにより、前記ギャップ内において放電を発生させ、当該放電の放電光と前記光触媒物質とにより、前記ギャップ内に供給される前記第二の混合ガスに含まれる前記酸素を酸素原子に解離し、前記第二の混合ガスに含まれる前記酸素と前記解離した酸素原子との結合により、オゾンを発生する、
ことを特徴とする請求項1に記載のオゾン生成システム。
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| PCT/JP2012/071960 WO2014033870A1 (ja) | 2012-08-30 | 2012-08-30 | オゾン生成システム |
| KR1020147012466A KR101613805B1 (ko) | 2012-08-30 | 2012-08-30 | 오존 생성 시스템 |
| US14/345,807 US9114987B2 (en) | 2012-08-30 | 2012-08-30 | Ozone generation system |
| EP12883647.5A EP2891625B1 (en) | 2012-08-30 | 2012-08-30 | Ozone generation system |
| JP2013511446A JP5620573B2 (ja) | 2012-08-30 | 2012-08-30 | オゾン生成システム |
| CN201280069495.2A CN104105659B (zh) | 2012-08-30 | 2012-08-30 | 臭氧生成系统 |
| TW101143401A TWI567024B (zh) | 2012-08-30 | 2012-11-21 | 臭氧產生系統 |
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| US (1) | US9114987B2 (ja) |
| EP (1) | EP2891625B1 (ja) |
| JP (1) | JP5620573B2 (ja) |
| KR (1) | KR101613805B1 (ja) |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106943956A (zh) * | 2017-04-27 | 2017-07-14 | 四川理工学院 | 一种过氧乙酰基硝酸酯气体动态在线发生装置及方法 |
| WO2019167389A1 (ja) * | 2018-03-02 | 2019-09-06 | 住友精密工業株式会社 | オゾン発生装置及びオゾン発生方法 |
| WO2019225033A1 (ja) * | 2018-05-21 | 2019-11-28 | 東芝三菱電機産業システム株式会社 | オゾンガス発生システム及びオゾンガス発生方法 |
| WO2019225426A1 (ja) * | 2018-05-21 | 2019-11-28 | 東芝三菱電機産業システム株式会社 | オゾンガス発生システム |
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| KR101913985B1 (ko) * | 2014-10-29 | 2018-10-31 | 도시바 미쓰비시덴키 산교시스템 가부시키가이샤 | 라디칼 가스 발생 시스템 |
| KR102207588B1 (ko) * | 2018-12-27 | 2021-01-25 | 세종대학교산학협력단 | 오존발생장치 및 오존발생용 제어 시스템 |
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Also Published As
| Publication number | Publication date |
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| JPWO2014033870A1 (ja) | 2016-08-08 |
| CN104105659A (zh) | 2014-10-15 |
| US20140219883A1 (en) | 2014-08-07 |
| JP5620573B2 (ja) | 2014-11-05 |
| KR101613805B1 (ko) | 2016-04-19 |
| KR20140079460A (ko) | 2014-06-26 |
| EP2891625B1 (en) | 2017-01-04 |
| EP2891625A1 (en) | 2015-07-08 |
| TWI567024B (zh) | 2017-01-21 |
| CN104105659B (zh) | 2016-09-07 |
| US9114987B2 (en) | 2015-08-25 |
| TW201408587A (zh) | 2014-03-01 |
| EP2891625A4 (en) | 2016-04-20 |
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