WO2014014234A1 - Prefabricated high-pressure flow control valve - Google Patents
Prefabricated high-pressure flow control valve Download PDFInfo
- Publication number
- WO2014014234A1 WO2014014234A1 PCT/KR2013/006212 KR2013006212W WO2014014234A1 WO 2014014234 A1 WO2014014234 A1 WO 2014014234A1 KR 2013006212 W KR2013006212 W KR 2013006212W WO 2014014234 A1 WO2014014234 A1 WO 2014014234A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluid
- plug
- flow
- flow control
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/12—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened
- F16K1/123—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened with stationary valve member and moving sleeve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/12—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened
- F16K1/126—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened actuated by fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
Definitions
- the present invention relates to a prefabricated high pressure flow control valve, and more specifically, the flow control valve is formed into an inlet housing, an outlet housing and a flow control housing by being divided into three parts, and selectively controls the flow rate according to the characteristics of the high pressure and high temperature fluid. It is possible to control through replacement of housing, easy disassembly and assembly, easy installation of flow control means, and easy to maintain high pressure and high flow rate control valve. It is about.
- the valve is a device for controlling the flow rate, flow rate, pressure, etc. of the fluid flowing through the pipe.
- stop valves many made of bronze and some made of alloy steel.
- slot valves check valves and pressure reducing valves.
- stop valve for stopping the flow is widely used as a shut-off device because it does not require a lot of manufacturing costs and easy replacement and repair of accessories.
- This includes a globe valve with the inlet and outlet of the fluid in a straight line and an angle valve with the inlet and outlet of the fluid at right angles. Stop valves are reliable and inexpensive, but have high fluid resistance and pressure loss.
- a disk-shaped valve blocks a pipe passage in a perpendicular direction to prevent flow, and pulls up and closes the disk by a screw or the like.
- the flow rate can be controlled by the amount of lifting.
- the pressure drop is less than that of the stop valve, and the length of the valve body is short, so it is used when the flow rate is high at high pressure and high speed.
- Check valve is used to prevent danger or to ensure the function of the valve to flow in only one direction and to prevent the flow in the opposite direction.
- the pressure reducing valve is a valve for automatically reducing the pressure of the fluid to maintain a constant pressure after the pressure reduction, and is opened and closed by a spring or a diaphragm.
- the cock is used to rotate the airtight sliding surface to quickly block or replace the flow of fluid. It is also simpler to operate than the stop valve, but it is used when the diameter is small and low pressure.
- There is also a butterfly valve which puts a disc in the passage of a pipe and controls opening and closing by the rotation.
- the material of the valve is selected in consideration of the operating pressure, temperature, and the type of fluid. Bronze, cast iron, steel, alloy steel, etc. are used suitably.
- an object of the present invention is to provide a prefabricated high pressure flow control valve capable of preventing leakage of steam and fluid into a gap between a high temperature and high pressure fluid.
- an object of the present invention is to provide a combination of inlet, outlet, flow control housing divided into three minutes according to the conditions of the high temperature, high pressure fluid, and to provide a variety of replaceable prefabricated high pressure flow control valve.
- the present invention is easy to replace according to fluid leakage of high temperature and high pressure as it is formed into a three-minute inlet, outlet, flow control housing, and is easy to replace or repair internal parts, as well as breakage or Another object is to provide a prefabricated high pressure flow control valve that can be partially replaced in case of damage, thereby reducing maintenance costs.
- an object of the present invention is to provide a pneumatic, mechanical, electrical flow control means for forming a pneumatic, mechanical, electrical flow control valve to form a prefabricated fluid control on-off valve greatly improved versatility. .
- Prefabricated high pressure flow control valve according to the present invention for solving the object as described above is formed in the outer periphery of the flange is coupled to the inlet pipe, the inlet 102 is formed at the center of the inlet 102
- An inlet housing 100 in communication with the straight channel and extending in pressure from the inlet diameter, wherein the first flange 106 is formed along the outer circumference of the pressure drop coupling portion 104;
- a flange is formed at the periphery of the pipe, and a flange 202-1 is formed at the inner circumferential outer side of the center thereof, and an outlet 202 is formed at the inner circumferential side of the opposite side of the thread, and a locking jaw 202-2 is formed at the inner circumferential side opposite to the thread.
- the flow control coupling portion 204 is formed on one side of the locking step 202-2, the flow control coupling portion 204 is communicated on the straight flow path of the discharge port 202 and is larger than the diameter of the discharge opening.
- a plurality of coupling holes 302 are formed between the inflow housing 100 and the discharge housing 200 to be flanged through the first and second flanges 106 and 206, and a fluid flow hole 304 penetrated to the center is formed.
- O-ring grooves 306 are formed in the left and right sides between the coupling through hole 302 and the fluid flow through holes 304 to be hermetically sealed, and interfere with the flow of fluid around the fluid flow through holes 304.
- a flow rate control housing 300 coupled to the flow rate control means 400 to control opening and closing of the outlet 302 of the discharge housing 200;
- the flow rate control means 400 is fitted to the discharge housing 200 and is coupled to the locking jaw 202-2, so that the fluid is discharged to the discharge port 202 by the flow rate control means 400.
- the through hole 602 is screwed to the thread 202-1 of the outlet 202, the through hole so that the fluid is discharged in the center, and the packing sheet 500 along one end of the through hole 502
- the anti-rolling projection 604 is formed to protrude from the center of the through hole by the flow control means 400, the support surface to support the packing sheet 500 along the outer periphery of the anti-rolling projection 604 ( Characterized in that formed; packing sheet fixture 600 for preventing and fixing the separation of the packing sheet formed 606.
- the flow control means 400 is integrally formed with the flow control housing 300 at the center of the fluid flow through hole 304, the plug adjustment chamber 412 is formed in the inner end of the inlet (102) side end, A plug settling chamber 414 having a plurality of flow control airtight grooves 414-1 having an O-ring coupled to the packing sheet 500 to control fluid by interacting with the packing sheet 500 is recessed inwardly at one end of an outlet side, Trim housing 410 formed so that the shaft hole 416 having a plurality of packing grooves 416-1 having an O-ring for air tightness coupled to the inner circumference thereof communicates with each other between the plug adjusting chamber 412 and the plug settling chamber 414.
- a streamlined trim head 430 coupled to the plug adjustment chamber 412 to seal the flow guide and distributing the flow of fluid flowing through the inlet 102;
- a plug 442 is formed in the plug settling chamber 412 and the fluid control airtight groove 414-1 to which the outer periphery is hermetically coupled to the plug set, and the plug 442 is inclined to the packing surface 500 of the packing sheet 500.
- the plug shaft 444 is hermetically coupled through the shaft hole 416 to extend linearly and reciprocates to form a plug shaft 444 that is elongated to the plug adjustment chamber 412, and at one end of the plug shaft 444 positioned in the plug adjustment chamber 412.
- a fluid control unit 440 coupled to the plug shaft 444 to form a reciprocating motion.
- the drive unit 450 is formed of any one of pneumatic, hydraulic, gear operation, link operation, it is preferable to operate by any one of manual and automatic.
- the present invention is a high temperature, high pressure fluid can prevent the leakage of steam and fluid into the gap of the valve, and the combination of the inlet, discharge, flow control housing divided into three according to the conditions of the high temperature, high pressure fluid, various It is easy to replace due to fluid leakage of high temperature and high pressure as it is made of replaceable, three-part inflow, discharge, and flow control housing, and is easy to replace and repair internal parts as well as damage or In case of damage, partial replacement is possible, which reduces the maintenance cost.
- the present invention is to replace the large-capacity high-pressure valve with a valve of small size and capacity by reducing the high-pressure fluid pressure in the valve, pneumatic, mechanical, to form an on-off valve for fluid control of mechanical, electrical method
- the flow control means of the electrical method has the advantage of greatly improved versatility.
- FIG. 1 is an overall perspective view of a prefabricated high pressure flow control valve according to the present invention.
- FIG. 2 is an exploded perspective view of a prefabricated high pressure flow control valve according to the present invention.
- Figure 3 is a side cross-sectional view of the prefabricated high pressure flow control valve according to the present invention.
- FIG. 4 is a state diagram used in the prefabricated high pressure flow control valve according to the present invention.
- trim housing 412 plug adjustment room
- plug settling chamber 414-1 flow controller closed groove
- adjustment hole 430 streamlined trim head
- plug shaft 450 drive unit
- FIG. 1 is an overall perspective view of a prefabricated high pressure flow control valve according to the present invention
- Figure 2 is an exploded perspective view of a prefabricated high pressure flow control valve according to the present invention
- Figure 3 is a side cross-sectional view of the prefabricated high pressure flow control valve according to the present invention
- 4 is a state diagram used in the prefabricated high pressure flow control valve according to the present invention.
- the prefabricated high pressure flow control valve according to the present invention is capable of preventing leakage of steam and fluid into the gap between the high temperature and high pressure fluid, and the inflow, discharge, and flow control housing divided into three parts according to the conditions of the high temperature and high pressure fluid. Combination is possible and variously replaceable, and it is easy to replace due to fluid leakage of high temperature and high pressure as it is formed by three-part inflow, discharge, and flow control housing. Of course, in case of breakage or damage, partial replacement is possible. In addition, it is possible to replace a large-capacity high-pressure valve with a valve having a small specification and capacity by reducing the high-pressure fluid pressure in the valve, and to apply pneumatic, hydraulic, mechanical, electrical methods, and manual and automatic flow control means. 1 and 2, greatly improved in versatility, the inflow housing 100, the discharge housing 200, the flow control housing 300, the flow control means 400 included in the flow control housing, Packing sheet 500, the packing sheet fixture 600 is composed.
- the inflow housing 100 is formed so that the high-temperature, high-pressure fluid is introduced to distribute the volume of the fluid to lower the pressure, the flange is formed to be coupled to the inlet pipe through which the high-temperature, high-pressure fluid flows on the outer periphery, At its center, an inlet 102 is formed.
- the inlet 102 is formed in the same diameter so that the diameter of the inlet pipe is introduced without changing the pressure of the fluid of high temperature, high pressure.
- the pressure drop coupling part 104 is formed on the opposite side of the inlet side of the inlet housing 100 so as to communicate with the straight channel of the inlet 102 to be larger than the inlet diameter.
- the pressure drop coupling unit 104 is positioned one end of the flow control housing to be described later to distribute the flow rate of high temperature, high pressure around the inner circumference of the pressure drop coupling unit 104 to induce the pressure to be lowered.
- a first flange 106 which is flange-coupled with the flow control housing to be described later.
- the discharge housing 200 is formed so that the high-temperature, high-pressure fluid introduced through the inflow housing is finally discharged into the discharge pipe, and the amount of fluid discharged into the discharge pipe is controlled by the flow control means of the flow control housing described below. High temperature, high pressure fluid flow rate control is possible.
- the discharge housing 200 is formed on the outer periphery and the flange is coupled to the discharge pipe, the outlet 202 is formed in the center so that the packing sheet fasteners described later in the outlet outer inner circumference coupled with the discharge pipe is screwed Thread 202-1 is formed.
- a locking step 202-2 is formed on the inner outer circumference of the opposite side of the thread so that the packing sheet is engaged so that the flow rate controlling means described below can be tightly coupled and released.
- the flow control coupling portion 204 is communicated on the straight flow path of the outlet 202 to be larger than the diameter of the outlet is formed on one side of the locking step (202-2).
- a second flange 206 is flanged to be symmetrically coupled to the first flange 106 of the inflow housing 100 described above in a flow control housing described later along the outer circumference of the flow control coupling unit 204. . That is, as the flow control housing described below is positioned and hermetically coupled between the first and second flanges 106 and 206, the pressure rise is suppressed during the inflow and discharge of the high temperature and high pressure fluid, thereby minimizing leakage.
- the flow control housing 300 lowers the pressure of the high temperature and high pressure fluid introduced from the inlet 102 of the inlet housing 100, and the pressure lowered fluid is discharged to the outlet 202 of the discharge housing 200.
- a plurality of coupling holes 302 is formed between the inlet housing 100 and the discharge housing 200 to be flanged through the first and second flanges 106 and 206 described above.
- the fluid flow through hole 304 is formed in the center, the O-ring groove 306 is coupled to the O-ring for maintaining the airtight on the left and right sides between the coupling through hole 302 and the fluid flow through hole 304.
- the fluid pressure of the high-temperature, high pressure is lowered to the center of the fluid flow through hole 304 of the flow control housing 300 than the fluid pressure of the inlet port 102, the high temperature, high pressure during the discharge of the fluid to the outlet 202
- the fluid is discharged without the pressure rise of the outlet 202 side due to the vortex, and the flow control means 400 for controlling the flow of the fluid so as not to interfere with the flow of the fluid is coupled to open and close the outlet 302 of the discharge housing 200.
- the flow rate control means 400 is formed of the trim housing 410, the adjusting through hole 420, streamlined trim head 430, the drive unit 450, the fluid control unit 460.
- the trim housing 410 is formed integrally with the flow control housing 300 and is formed at the center of the fluid flow hole 304.
- the plug control chamber 412 so that the fluid control unit 440, which will be described later inward, at the inlet 102 side end of the trim housing 410, the means for generating the driving force to determine the hermetic by horizontally reciprocating to the outlet side. ) Is indented.
- the plug adjustment chamber 412 is sealed by a streamlined trim head 430, which will be described later, to be separated from the high temperature and high pressure fluid.
- the plug seat chamber 414 having a plurality of flow control airtight grooves 414-1 having an O-ring coupled to the packing sheet 500 to control fluid by interacting with the packing sheet 500 to be described later on the inner circumference thereof has an outlet 202. It is recessed inwardly at one end of a side.
- the plug settling chamber 414 is hermetically coupled to the plug 442 which will be described later to allow the reciprocating motion to correspond to and close the packing sheet of the outlet 202.
- the shaft hole 416 having a plurality of packing grooves 416-1 having an O-ring for airtightness coupled to the inner circumference is formed to communicate with each other between the plug adjusting chamber 412 and the plug settling chamber 414.
- the driving force is transmitted to the plug 442 to control the fluid at high temperature and high pressure.
- the adjustment hole 420 is formed through at least one through the outer peripheral edge of the trim housing 410 to the plug adjustment chamber 412.
- the adjustment through hole 420 when the linear reciprocating movement of the flow control means by the pneumatic pressure compressed air inlet and discharge through holes are formed, the disk is plugged by the force of the compressed air The linear reciprocating motion is possible in the adjusting room 412 so that the plug 442 can perform a linear reciprocating motion toward the outlet 202.
- the mechanical driving device of the adjusting through hole 420 at least one through-through in the case of the electronic driving device is provided to enable a straight reciprocating motion of the plug 442 to be described later.
- the streamlined trim head 430 is coupled to seal the plug adjustment chamber 412 and guides the flow of the fluid flowing through the inlet 102 to guide the pressure in the flow control housing. It is formed to descend.
- the fluid control unit 440 has a plug 442 having an outer circumference corresponding to the airtightness of the plug settling chamber 412 and the fluid control hermetic groove 414-1.
- the plug 442 is in close contact with the packing sheet 500 of the outlet 202, as mentioned earlier to control the fluid discharge and flow.
- the plug 442 is provided to linearly reciprocate to the inclined surface 502 of the packing sheet 500 to be described later through pneumatic, hydraulic, mechanical, and electronic driving force, and is hermetically coupled to the plug through the shaft hole 416.
- the plug shaft 444 is formed to extend to the adjusting chamber 412.
- the driving unit 450 is provided to be coupled to one end of the plug shaft 444 located in the plug adjustment chamber 412, so that the plug shaft 444 reciprocates.
- the drive unit 450 controls the fluid discharged to the outlet 202 by controlling the linear reciprocating motion of the plug 442 in accordance with the linear reciprocating motion of the disk by pneumatic, as shown in the figure of the present invention Done.
- the drive unit 450 of this embodiment is pneumatic as an embodiment, but can be formed to be driven by hydraulic, mechanical (gear operation, link operation), electronic and manual or automatic.
- the packing sheet 500 is fitted into the outlet 202 of the discharge housing 200 to be engaged with the locking jaw 202-2, and the fluid is discharged to the outlet 202 by the flow control means 400.
- inclined surface 502 is in close contact with the flow control means 400 is formed to control the discharge.
- the inclined surface 502 is a plug 442 when the plug 442 is moved to the packing sheet 500 to control the flow rate of the fluid discharged at high temperature and high pressure by the flow control means 400, by the plug 442
- the communication volume of the outlet 202 is formed to minimize the pressure change as the volume gradually decreases, and the fluid flow is smoothly formed.
- the inclination angle of the inclined surface 502 preferably has an inclination angle of 30 to 45 degrees.
- the packing sheet fixing device 600 is screwed to the thread 202-1 of the outlet 202 so that the packing sheet 500 is not separated from the outlet 202 along the discharge flow direction of the fluid.
- a through hole 602 is formed to discharge the fluid.
- the anti-rolling protrusion 604 is formed to prevent the packing sheet 500 from being pushed by the flow control means 400 to the center of the through hole along one end of the through hole 502. That is, the anti-milling protrusion 604 is combined in a form coupled to the anti-rolling protrusion 604.
- the support surface 606 is formed to support the packing sheet 500 along the outer periphery of the rolling preventing projection 604.
- the supporting surface preferably forms a perpendicular surface perpendicular to the center so that the plug 442 is equally closely contacted with the packing sheet 500 without any bias toward either side.
- Prefabricated high pressure flow control valve according to the present invention of the configuration as shown in Figure 2 and 3, first, the inlet housing 100 and the discharge housing 200 vertically equal to the left and right sides of the flow control housing 300 Arrange on line. Thereafter, through the bolt through the first flange 106 to couple the coupling through-hole 302 of the flow control housing 300 to the giant second flange 206, the air inflow housing-flow control housing-discharge housing in the airtight order To combine.
- the O-ring is settled in the O-ring groove 306 of the flow control housing 300, the fluid of high temperature and high pressure between the flow control housing 300 and the first and second flanges 106 and 206 are correspondingly coupled. Is formed to prevent it from being discharged or lost in the form of a scheme.
- the inlet housing 100 is coupled to the inlet pipe
- the discharge housing 200 is coupled to the discharge pipe is controlled by the flow through the prefabricated high pressure flow control valve of the present invention in which the high-temperature, high-pressure fluid in the pipe communication Move.
- the assembled high pressure flow control valve according to the present invention can replace only the flow control housing 300 to which the flow control means 400 is coupled, as mentioned above, so that the flow control housing according to the characteristics of the fluid ( 300) can be replaced and used, and it is obvious that it can be easily replaced and repaired in case of breakage or maintenance.
- the high-temperature, high-pressure fluid is controlled, damage to the valve is caused by high temperature and high pressure, so that only the damaged part can be replaced without replacing the entire valve.
- the flow control housing (100, 200, 300) by the flange coupling to further improve the sealing force the use of the valve more efficiently, as well as easy disassembly and assembly, and excellent workability.
- the pressure drop coupling portion 104 is formed larger than the inlet diameter
- the fluid flows along the streamlined outer circumference by the streamlined trim head 430 sealing the plug adjustment chamber 412 of the trim housing 410 so that the high pressure fluid pressure drops and the pipe moves quickly. do.
- the fluid flows through the flow control coupling part 204 to the outlet 202 of the discharge housing 200 while moving through the flow control coupling unit 204 at the same pressure at which the high-temperature and high-pressure fluid is lowered. Discharged.
- the plug shaft 444 When the fluid moves as the pressure is lowered through the inlet to the outlet 202, and the fluid control unit 440 is operated in accordance with the operation of the driving unit 450 to control this, the plug shaft 444 is discharged to the outlet 202. ) Is moved to the inclined surface side of the packing sheet 500. At this time, the end of the plug shaft 444 is in close contact with the inclined surface 502 of the packing sheet 500, the plug 442 for controlling the flow and flow of the fluid is discharged by the distance of the plug shaft 444 ( Go to 202).
- the plug 442 when the plug 442 is moved, the volume space for discharging the high-temperature and high-pressure fluid discharged to the outlet 202 is reduced, and there is a concern that the pressure may increase, but the inclined surface 502 of the packing sheet 500 is moved. ), The flow of fluid can be controlled with minimal pressure shock.
- the outlet 202 is opened again so that the high temperature and high pressure fluid is moved in the tube.
- the high temperature, high pressure fluid introduced through the inlet 102 as described above is passed through the pressure drop coupling portion 104 of the flow control housing 300, the pressure is lowered as it is larger than the inlet diameter, and thus the valve It is obvious that it is possible to provide more general purpose and wide range of high-pressure flow control valves with a wide range of flow control with a single valve, thereby reducing facility cost and maintenance cost. .
- the inflow housing 100 and the discharge housing 200 are easily disassembled so that replacement due to a malfunction, failure, breakage, etc. of the flow control means 400 installed in the flow control housing 300 may occur. It is easy to check the leakage part due to high pressure through the three-minute valve, which reduces maintenance costs, and it is possible to replace some parts without the need to replace the entire open / close valve. Can be saved.
- the drive unit can be universally used because of the advantageous application of various types of flow control means 400 such as pneumatic, hydraulic, mechanical, electronic, manual and automatic.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Valve Housings (AREA)
- Lift Valve (AREA)
- Control Of Fluid Pressure (AREA)
Description
본 발명은 조립식 고압유량제어밸브에 관한 것으로, 더욱 상세하게는 유량제어밸브를 유입하우징과 배출하우징 및 유량제어하우징으로 3분되어 조립형성하고, 고압 및 고온의 유체의 특성에 따라 선택적으로 유량제어하우징의 교체를 통해 제어가 가능함은 물론, 분해조립이 용이하여 유량제어수단의 설치가 간편하고, 고온, 고압의 유체로 인한 유량제어수단의 파손 및 오작동 등에 따른 유지보수가 간편한 조립식 고압유량제어밸브에 관한 것이다.The present invention relates to a prefabricated high pressure flow control valve, and more specifically, the flow control valve is formed into an inlet housing, an outlet housing and a flow control housing by being divided into three parts, and selectively controls the flow rate according to the characteristics of the high pressure and high temperature fluid. It is possible to control through replacement of housing, easy disassembly and assembly, easy installation of flow control means, and easy to maintain high pressure and high flow rate control valve. It is about.
일반적으로 밸브는 관속을 흐르는 유체의 유량·유속·압력 등을 제어하는 장치이다. 목적에 따라 여러 종류가 있는데 가장많이 사용되고 있는 것이 정지밸브이고, 청동으로 만든 것이 많고 합금강으로 된 것도 있다. 그밖에 슬루스밸브·체크밸브·감압밸브 등이 있으며, 콕도 넓은 의미로는 밸브의 한 종류이다.In general, the valve is a device for controlling the flow rate, flow rate, pressure, etc. of the fluid flowing through the pipe. There are several types according to the purpose. The most used ones are stop valves, many made of bronze and some made of alloy steel. In addition, there are slot valves, check valves and pressure reducing valves.
그리고, 흐름을 멈추게 하는 정지밸브는 제작비도 많이 들지 않고 부속품의 교환, 수리가 쉬우므로 차단장치로 널리 사용되고 있다. 이것에는 유체의 입구와 출구가 일직선 위에 있는 글로브밸브와 유체의 입구와 출구가 직각으로 된 앵글밸브가 있다. 정지밸브는 작용이 확실하며 값이 싸지만 유체저항·압력손실이 크다.In addition, the stop valve for stopping the flow is widely used as a shut-off device because it does not require a lot of manufacturing costs and easy replacement and repair of accessories. This includes a globe valve with the inlet and outlet of the fluid in a straight line and an angle valve with the inlet and outlet of the fluid at right angles. Stop valves are reliable and inexpensive, but have high fluid resistance and pressure loss.
슬루스밸브는 원판모양의 밸브가 관의 통로를 직각 방향으로 막아 흐름을 막는 것으로서, 나사 등에 의해 원판을 끌어올려 닫는다. 끌어올리는 양에 의해 유량을 제어할 수 있다. 밸브의 모양에 따라 평행미끄럼밸브와 쐐기모양밸브 등이 있다. 정지밸브보다 압력강하는 적고, 밸브 몸체의 길이는 짧아 고압·고속으로 유량이 많을 때 사용된다. 체크밸브는 한 방향으로만 흘려보내고 반대방향으로의 흐름을 방지하는 밸브로서 위험방지 또는 기능확보를 위해 사용된다.In the slot valve, a disk-shaped valve blocks a pipe passage in a perpendicular direction to prevent flow, and pulls up and closes the disk by a screw or the like. The flow rate can be controlled by the amount of lifting. Depending on the shape of the valve, there are parallel sliding valves and wedge-shaped valves. The pressure drop is less than that of the stop valve, and the length of the valve body is short, so it is used when the flow rate is high at high pressure and high speed. Check valve is used to prevent danger or to ensure the function of the valve to flow in only one direction and to prevent the flow in the opposite direction.
감압밸브는 유체의 압력을 자동적으로 감압시켜 감압 후의 압력을 일정하게 유지하기 위한 밸브로서, 용수철이나 다이어프램에 의해 개폐된다. 콕은 기밀(氣密)한 미끄럼면을 회전시켜 유체의 흐름을 급속히 차단 또는 대체하는 데 사용된다. 또한 정지밸브보다 조작이 간단하지만 지름이 작고 저압일 때 사용한다. 관의 통로에 원판을 놓고, 그 회전으로 개폐를 조절하는 나비밸브도 있다. 밸브의 재료로는 사용압력, 온도, 유체의 종류를 고려해서 적합한 것을 선택한다. 청동·주철·강·합금강 등이 적절히 사용된다.The pressure reducing valve is a valve for automatically reducing the pressure of the fluid to maintain a constant pressure after the pressure reduction, and is opened and closed by a spring or a diaphragm. The cock is used to rotate the airtight sliding surface to quickly block or replace the flow of fluid. It is also simpler to operate than the stop valve, but it is used when the diameter is small and low pressure. There is also a butterfly valve which puts a disc in the passage of a pipe and controls opening and closing by the rotation. The material of the valve is selected in consideration of the operating pressure, temperature, and the type of fluid. Bronze, cast iron, steel, alloy steel, etc. are used suitably.
특히, 발전소에서는 고온의 유체를 이동 및 정지시키며 제어하기 위해 고압밸브가 많이 사용되는데, 이 고압밸브의 틈새로 유체의 높은 온도와 높은 압력에 의한 스팀 및 유체가 누설되는 문제가 있었다.In particular, in the power plant, high-pressure valves are frequently used to move and stop high-temperature fluids, and there is a problem in that steam and fluid leak due to high temperature and high pressure of the fluid due to gaps in the high-pressure valves.
따라서, 본 발명은 상술한 바와 같은 문제점을 해결하기 위해 창출한 것으로, 고온, 고압의 유체가 밸브의 틈새로 스팀 및 유체의 누설방지가 가능한 조립식 고압유량제어밸브를 제공하는 데 그 목적이 있다.Accordingly, the present invention has been made to solve the above problems, and an object of the present invention is to provide a prefabricated high pressure flow control valve capable of preventing leakage of steam and fluid into a gap between a high temperature and high pressure fluid.
또한, 본 발명은 고온, 고압의 유체의 조건에 따라 3분된 유입, 배출, 유량제어 하우징의 조합이 가능하고, 다양하게 교체가능한 조립식 고압유량제어밸브를 제공하는 데 목적이 있다.In addition, an object of the present invention is to provide a combination of inlet, outlet, flow control housing divided into three minutes according to the conditions of the high temperature, high pressure fluid, and to provide a variety of replaceable prefabricated high pressure flow control valve.
나아가, 본 발명은 3분된 유입, 배출, 유량제어 하우징으로 형성됨에 따라 고온, 고압의 유체누설에 따른 교체가 용이하고, 3분되어 형성함에 따라 내부 부품의 교체, 수리가 간편함은 물론, 파손 또는 손상시, 부분교체가 가능하여 유지보수비용이 절감되는 조립식 고압유량제어밸브를 제공하는 데 또 다른 목적이 있다.Furthermore, the present invention is easy to replace according to fluid leakage of high temperature and high pressure as it is formed into a three-minute inlet, outlet, flow control housing, and is easy to replace or repair internal parts, as well as breakage or Another object is to provide a prefabricated high pressure flow control valve that can be partially replaced in case of damage, thereby reducing maintenance costs.
한편, 본 발명은 고압의 유체압력을 밸브내에서 저하시켜 규격 및 용량이 작은 밸브로 대용량의 고압밸브의 대체가 가능한 조립식 고압유량제어밸브를 제공하는 데 목적이 있다.On the other hand, it is an object of the present invention to provide a prefabricated high-pressure flow control valve that can replace the high-capacity high-pressure valve with a small valve size and capacity by reducing the high pressure fluid pressure in the valve.
나아가, 본 발명은 공압, 기계, 전기적 방식의 유체제어용 개폐밸브를 형성하기 위한 공압, 기계, 전기적 방식의 유량제어수단의 적용이 가능하여 범용성이 크게 향상된 조립식 유체제어용 개폐밸브를 제공하는데 목적이 있다.Furthermore, an object of the present invention is to provide a pneumatic, mechanical, electrical flow control means for forming a pneumatic, mechanical, electrical flow control valve to form a prefabricated fluid control on-off valve greatly improved versatility. .
상술한 바와 같은 목적을 해결하기 위한 본 발명에 따른 조립식 고압유량제어밸브는 외주연에 유입관과 관결합하는 플랜지가 형성되고, 그 중심으로 유입구(102)가 형성되며, 상기 유입구(102)의 직선유로상으로 연통되어 유입구 직경보다 확대되는 압력하강결합부(104)가 형성되고, 상기 압력하강결합부(104)의 외주연을 따라 제1플랜지(106)가 형성된 유입하우징(100)과; 주연에 배출관과 관결합하는 플랜지가 형성되며, 그 중심 외측 내주연에 나사산(202-1)이 형성되고, 나사산 반대편측 내측 외주연에 걸림턱(202-2)이 형성된 배출구(202)가 형성되며, 상기 배출구(202)의 직선유로상으로 연통되어 배출구 직경보다 확대되는 유량제어결합부(204)가 상기 걸림턱(202-2) 일측으로 형성되고, 상기 유량제어결합부(204)의 외주연을 따라 제2플랜지(206)가 형성된 배출하우징(200)과; 상기 유입하우징(100)과 배출하우징(200) 사이에 상기 제1,2플랜지(106,206)를 통해 플랜지결합되도록 결합통공(302)이 다수 형성되고, 중앙으로 관통된 유체흐름통공(304)이 형성되며, 상기 결합통공(302)과 유체흐름통공(304) 사이 좌우측면에 기밀유지하기 위한 오링이 결합되는 오링홈(306)이 형성되고, 상기 유체흐름통공(304) 중심으로 유체의 흐름에 간섭없도록 유량제어수단(400)이 결합되어 상기 배출하우징(200)의 배출구(302) 개폐를 제어하는 유량제어하우징(300)과; 상기 배출하우징(200)에 끼움되어 걸림턱(202-2)에 걸림결합되고, 상기 유량제어수단(400)에 의해 상기 배출구(202)로 유체가 배출되는 것을 제어하도록 상기 유량제어수단(400)이 밀착대응되는 경사면(502)을 가진 패킹시트(500)와; 상기 배출구(202)의 나사산(202-1)에 나사결합되고, 중앙에 유체가 배출되도록 관통된 통공(602)이 형성되고, 상기 통공(502)의 일단 둘레를 따라 상기 패킹시트(500)가 통공 중심으로 상기 유량제어수단(400)에 의해 밀리는 것을 방지하도록 밀림방지돌기(604)가 돌출형성되며, 상기 밀림방지돌기(604) 외주연을 따라 상기 패킹시트(500)를 받치도록 받침면(606)이 형성된 패킹시트 이탈방지 및 고정하기 위한 패킹시트 고정구(600);가 형성된 것을 특징으로 한다.Prefabricated high pressure flow control valve according to the present invention for solving the object as described above is formed in the outer periphery of the flange is coupled to the inlet pipe, the
여기서, 상기 유량제어수단(400)은 상기 유량제어하우징(300)과 일체로 유체흐름통공(304) 중심에 형성되고, 유입구(102)측 일단에 내측으로 플러그조정실(412)이 요입형성되고, 내주연에 상기 패킹시트(500)와 상호작용하여 유체를 제어하도록 오링이 결합되는 복수의 유량제어기밀홈(414-1)이 형성된 플러그안치실(414)이 배출구측 일단에 내측으로 요입형성되며, 내주연에 기밀을 위한 오링이 결합되는 복수의 패킹홈(416-1)이 형성된 샤프트공(416)이 상기 플러그조정실(412)과 상기 플러그안치실(414) 사이에 서로 연통되도록 형성된 트림하우징(410)과; 상기 트림하우징(410) 외주연으로부터 상기 플러그조정실(412)로 적어도 하나 이상 형성된 조정통공(420)과; 상기 플러그조정실(412)이 밀폐되도록 결합되고, 유입구(102)를 통해 유입되는 유체흐름을 분산안내하는 유선형트림헤드(430)와; 상기 플러그안치실(412) 유체제어기밀홈(414-1)에 외주연이 기밀대응되어 안치결합되는 플러그(442)가 형성되고, 상기 플러그(442)가 상기 패킹시트(500) 경사면(502)으로 직선왕복운동되도록 상기 샤프트공(416)을 통해 기밀결합되어 상기 플러그조정실(412)로 길게 연장형성된 플러그샤프트(444)가 형성되며, 상기 플러그조정실(412)에 위치된 플러그샤프트(444) 일단에 결합되고, 상기 플러그샤프트(444)가 왕복운동되도록 마련된 구동유닛(450)이 형성된 유체제어유닛(440);으로 형성된 것을 특징으로 한다.Here, the flow control means 400 is integrally formed with the
한편, 상기 구동유닛(450)은 공압, 유압, 기어작동, 링크작동 중 어느 하나로 형성되고, 수동 및 자동 중 어느 하나로 작동되는 것이 바람직하다.On the other hand, the
본 발명은 고온, 고압의 유체가 밸브의 틈새로 스팀 및 유체의 누설방지가 가능하고, 고온, 고압의 유체의 조건에 따라 3분할된 유입, 배출, 유량제어 하우징의 조합이 가능하며, 다양하게 교체가능하고, 3분할된 유입, 배출, 유량제어 하우징으로 형성됨에 따라 고온, 고압의 유체누설에 따른 교체가 용이하고, 3분할되어 형성함에 따라 내부 부품의 교체, 수리가 간편함은 물론, 파손 또는 손상시, 부분교체가 가능하여 유지보수비용이 절감되는 효과가 있다.The present invention is a high temperature, high pressure fluid can prevent the leakage of steam and fluid into the gap of the valve, and the combination of the inlet, discharge, flow control housing divided into three according to the conditions of the high temperature, high pressure fluid, various It is easy to replace due to fluid leakage of high temperature and high pressure as it is made of replaceable, three-part inflow, discharge, and flow control housing, and is easy to replace and repair internal parts as well as damage or In case of damage, partial replacement is possible, which reduces the maintenance cost.
한편, 본 발명은 고압의 유체압력을 밸브내에서 저하시켜 규격 및 용량이 작은 밸브로 대용량의 고압밸브의 대체가 가능하고, 공압, 기계, 전기적 방식의 유체제어용 개폐밸브를 형성하기 위한 공압, 기계, 전기적 방식의 유량제어수단의 적용이 가능하여 범용성이 크게 향상된 장점이 있다.On the other hand, the present invention is to replace the large-capacity high-pressure valve with a valve of small size and capacity by reducing the high-pressure fluid pressure in the valve, pneumatic, mechanical, to form an on-off valve for fluid control of mechanical, electrical method In addition, it is possible to apply the flow control means of the electrical method has the advantage of greatly improved versatility.
도 1은 본 발명에 따른 조립식 고압유량제어밸브의 전체 사시도이다.1 is an overall perspective view of a prefabricated high pressure flow control valve according to the present invention.
도 2는 본 발명에 따른 조립식 고압유량제어밸브의 분해 사시도이다.2 is an exploded perspective view of a prefabricated high pressure flow control valve according to the present invention.
도 3은 본 발명에 따른 조립식 고압유량제어밸브의 측면 단면도이다.Figure 3 is a side cross-sectional view of the prefabricated high pressure flow control valve according to the present invention.
도 4는 본 발명에 따른 조립식 고압유량제어밸브의 사용 상태도이다.4 is a state diagram used in the prefabricated high pressure flow control valve according to the present invention.
〔부호의 설명〕[Explanation of code]
100 : 유입하우징100: inflow housing
102 : 유입구 104 : 압력하강결합부102: inlet 104: pressure drop coupling
106 : 제1플렌지106: first flange
200 : 배출하우징200: discharge housing
202 : 배출구 204 : 유량제어결합부202: outlet 204: flow control coupling
206 : 제2플렌지206: second flange
300 : 유량제어하우징300: flow control housing
302 : 결합통공 304 : 유체흐름통공302: coupled through hole 304: fluid flow through
306 : 오링홈306: O-Ring Groove
400 : 유량제어수단400: flow control means
410 : 트림하우징 412 : 플러그조정실410: trim housing 412: plug adjustment room
414 : 플러그안치실 414-1 : 유량제어기밀홈414: plug settling chamber 414-1: flow controller closed groove
416 : 샤프트공 416-1 : 패킹홈416: shaft ball 416-1: packing groove
420 : 조정통공 430 : 유선형트림헤드420: adjustment hole 430: streamlined trim head
440 : 유량제어유닛 442 : 플러그440: flow control unit 442: plug
444 : 플러그샤프트 450 : 구동유닛444: plug shaft 450: drive unit
500 : 패킹시트500: Packing Sheet
502 : 경사면502: slope
600 : 패킹시트 고정구600: Packing Sheet Fixture
602 : 통공 604 : 밀림방지돌기602: through hole 604: jungle prevention protrusion
606 : 받침면606: support surface
이하, 첨부된 도면을 참조로 본 발명에 따른 조립식 고압유량제어밸브에 대하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail the prefabricated high pressure flow control valve according to the present invention.
도 1은 본 발명에 따른 조립식 고압유량제어밸브의 전체 사시도이고, 도 2는 본 발명에 따른 조립식 고압유량제어밸브의 분해 사시도이며, 도 3은 본 발명에 따른 조립식 고압유량제어밸브의 측면 단면도이고, 도 4는 본 발명에 따른 조립식 고압유량제어밸브의 사용 상태도이다.1 is an overall perspective view of a prefabricated high pressure flow control valve according to the present invention, Figure 2 is an exploded perspective view of a prefabricated high pressure flow control valve according to the present invention, Figure 3 is a side cross-sectional view of the prefabricated high pressure flow control valve according to the present invention. 4 is a state diagram used in the prefabricated high pressure flow control valve according to the present invention.
본 발명에 따른 조립식 고압유량제어밸브는 고온, 고압의 유체가 밸브의 틈새로 스팀 및 유체의 누설방지가 가능하고, 고온, 고압의 유체의 조건에 따라 3분할된 유입, 배출, 유량제어 하우징의 조합이 가능하며, 다양하게 교체가능하고, 3분할된 유입, 배출, 유량제어 하우징으로 형성됨에 따라 고온, 고압의 유체누설에 따른 교체가 용이하고, 3분할되어 형성함에 따라 내부 부품의 교체, 수리가 간편함은 물론, 파손 또는 손상시, 부분교체가 가능하다. 그리고, 고압의 유체압력을 밸브내에서 저하시켜 규격 및 용량이 작은 밸브로 대용량의 고압밸브의 대체가 가능하고, 공압, 유압, 기계, 전기적 방식 및 수동과 자동의 유량제어수단의 적용이 가능하여 범용성이 크게 향상된 것으로, 도 1 및 도 2에 도시된 바와 같이, 유입하우징(100), 배출하우징(200), 유량제어하우징(300), 상기 유량제어하우징에 포함된 유량제어수단(400), 패킹시트(500), 패킹시트 고정구(600)로 구성된다.The prefabricated high pressure flow control valve according to the present invention is capable of preventing leakage of steam and fluid into the gap between the high temperature and high pressure fluid, and the inflow, discharge, and flow control housing divided into three parts according to the conditions of the high temperature and high pressure fluid. Combination is possible and variously replaceable, and it is easy to replace due to fluid leakage of high temperature and high pressure as it is formed by three-part inflow, discharge, and flow control housing. Of course, in case of breakage or damage, partial replacement is possible. In addition, it is possible to replace a large-capacity high-pressure valve with a valve having a small specification and capacity by reducing the high-pressure fluid pressure in the valve, and to apply pneumatic, hydraulic, mechanical, electrical methods, and manual and automatic flow control means. 1 and 2, greatly improved in versatility, the
상기 유입하우징(100)은 고온, 고압의 유체가 유입되어 유체의 체적이 분산되어 압력이 하강하도록 형성된 것으로, 외주연에 고온, 고압의 유체가 유입되는 유입관과 관결합하는 플랜지가 형성되고, 그 중심으로 유입구(102)가 형성된다. 여기서, 상기 유입구(102)는 유입관의 직경은 고온, 고압의 유체의 압력변화없이 유입되도록 동일하게 형성된다. 그리고, 상기 유입하우징(100)의 유입구측 반대편으로 상기 유입구(102)의 직선유로상으로 연통되어 유입구 직경보다 확대되는 압력하강결합부(104)가 형성된다. 여기서, 상기 압력하강결합부(104)는 후술되는 유량제어하우징의 일단이 위치되어 고온, 고압의 유량을 상기 압력하강결합부(104)의 내주연 둘레로 분산시켜 압력이 하강되도록 유도한다. 한편, 상기 압력하강결합부(104)의 외주연을 따라 후술되는 유량제어하우징과 플랜지 결합되는 제1플랜지(106)가 형성된다.The
상기 배출하우징(200)은 유입하우징을 통해 유입된 고온, 고압의 유체가 배출관으로 최종 배출되도록 형성된 것으로, 배출관으로 배출되는 유체의 량을 후술되는 유량제어하우징의 유량제어수단에 의해 제어됨에 따라 공급되는 고온, 고압의 유체 유량제어가 가능한다. 여기서, 상기 배출하우징(200)은 외주연에 배출관과 관결합하는 플랜지가 형성되며, 그 중심에 배출구(202)가 형성되어 배출관과 결합되는 배출구 외측 내주연에 후술되는 패킹시트 고정구가 나사결합되도록 나사산(202-1)이 형성된다. 그리고, 나사산 반대편측 내측 외주연에 후술되는 유량제어수단이 밀착결합 및 해제에 따라 유체의 배출량의 제어가 가능하도록 패킹시트가 걸림결합되는 걸림턱(202-2)이 형성된다. The
또한, 상기 배출구(202)의 직선유로상으로 연통되어 배출구 직경보다 확대되는 유량제어결합부(204)가 상기 걸림턱(202-2) 일측으로 형성된다. 그리고, 상기 유량제어결합부(204)의 외주연을 따라 후술되는 유량제어하우징에 전술한 유입하우징(100)의 제1플랜지(106)와 대칭되게 플랜지결합되는 제2플랜지(206)가 형성된다. 즉, 제1,2플랜지(106,206) 사이에 후술되는 유량제어하우징이 위치되어 기밀결합됨에 따라 고온, 고압의 유체의 유입과 배출과정에서 압력 상승을 억제하고, 이를 통해 누설을 최소화하며 결합된다. In addition, the flow
상기 유량제어하우징(300)은 유입하우징(100)의 유입구(102)로부터 유입된 고온, 고압의 유체의 압력을 하강시키고, 압력하강된 유체가 배출하우징(200)의 배출구(202)로 배출되는 유체의 유량을 제어하도록 형성된 것으로, 상기 유입하우징(100)과 배출하우징(200) 사이에 전술한 상기 제1,2플랜지(106,206)를 통해 플랜지결합되도록 결합통공(302)이 다수 형성된다. 그리고, 중앙으로 관통된 유체흐름통공(304)이 형성되며, 상기 결합통공(302)과 유체흐름통공(304) 사이 좌우측면에 기밀유지하기 위한 오링이 결합되는 오링홈(306)이 형성된다.The
한편, 상기 유량제어하우징(300)의 상기 유체흐름통공(304) 중심으로 고온, 고압의 유체압력을 유입구(102)의 유체 압력보다 하강시키고, 배출구(202)로 유체의 배출시 고온, 고압의 유체가 와류로 인한 배출구(202)측 압력상승없이 배출되며, 유체의 흐름에 간섭없도록 유체의 유량을 제어하는 유량제어수단(400)이 결합되어 상기 배출하우징(200)의 배출구(302) 개폐를 제어한다.On the other hand, the fluid pressure of the high-temperature, high pressure is lowered to the center of the fluid flow through
여기서, 상기 유량제어수단(400)은 트림하우징(410), 조정통공(420), 유선형트림헤드(430), 구동유닛(450), 유체제어유닛(460)으로 형성된다.Here, the flow rate control means 400 is formed of the
상기 트림하우징(410)은 상기 유량제어하우징(300)과 일체로 형성되는 것으로, 상기 유체흐름통공(304) 중심에 형성된다. 여기서, 상기 트림하우징(410)의 유입구(102)측 일단에 내측으로 후술되는 유체제어유닛(440)이 배출구측으로 수평왕복운동하여 걔폐를 결정짖도록 구동력을 발생하는 수단이 결합되도록 플러그조정실(412)이 요입형성된다. 상기 플러그조정실(412)은 후술되는 유선형트림헤드(430)에 의해 밀폐되어 고온, 고압의 유체로부터 분리된다.The
그리고, 내주연에 후술되는 패킹시트(500)와 상호작용하여 유체를 제어하도록 오링이 결합되는 복수의 유량제어기밀홈(414-1)이 내주연에 형성된 플러그안치실(414)이 배출구(202)측 일단에 내측으로 요입형성된다. 상기 플러그안치실(414)에는 후술되는 플러그(442)가 배출구(202)의 패킹시트에 대응밀착 및 해제되도록 왕복운동이 가능하게 밀폐결합된다. 여기서, 도 4에 도시된 바와 같이, 상기 유량제어기밀홈(414-1)에 결합되는 오링에 의해 후술되는 플러그(442)가 패킹시트(500)에 밀착대응시, 상기 플러그안치실(414)로 고온, 고압의 유체가 유입되지 않게되고, 이에 따라 고온, 고압의 유체가 배출구(202)로 배출되는 것이 제어된다.In addition, the
한편, 내주연에 기밀을 위한 오링이 결합되는 복수의 패킹홈(416-1)이 형성된 샤프트공(416)이 상기 플러그조정실(412)과 상기 플러그안치실(414) 사이에 서로 연통되도록 형성됨에 따라 구동력을 플러그(442)가 전달받아 고온, 고압의 유체 제어가 가능하다.On the other hand, as the
상기 조정통공(420)은 상기 트림하우징(410) 외주연으로부터 상기 플러그조정실(412)로 적어도 하나 이상 관통형성된다. 여기서, 상기 조정통공(420)은 도 3에 도시된 바와 같이, 공압에 의해 유량제어수단의 직선왕복운동을 제어할 경우에는 압축공기 유입 및 배출 통공이 형성되어 압축공기의 힘에 의해 디스크가 플러그 조정실(412) 내에서 직선왕복운동이 가능하여 플러그(442)가 배출구(202)측으로 직선왕복운동이 가능하다. 이외에도 상기 조정통공(420)의 기계식 구동장비의 경우, 전자식 구동장비의 경우에 적어도 하나 이상 관통형성되어 후술되는 플러그(442)의 직선왕복운동이 가능하도록 마련된다.The
상기 유선형트림헤드(430)는 도 1 내지 도 3에 도시된 바와 같이, 상기 플러그조정실(412)이 밀폐되도록 결합되고, 유입구(102)를 통해 유입되는 유체흐름을 분산안내하여 유량제어하우징 내의 압력을 하강하도록 형성된다.As shown in FIGS. 1 to 3, the streamlined
상기 유체제어유닛(440)은 상기 플러그안치실(412) 유체제어기밀홈(414-1)에 외주연이 기밀대응되어 안치결합되는 플러그(442)가 형성된다. 여기서, 상기 플러그(442)는 앞서 잠시 언급한 바와 같이, 배출구(202)의 패킹시트(500)에 밀착대응되어 유체 배출량 및 흐름을 제어하게 된다. 그리고, 공압, 유압, 기계식, 전자식 구동력을 통해 상기 플러그(442)가 후술되는 패킹시트(500) 경사면(502)으로 직선왕복운동되도록 마련되고, 상기 샤프트공(416)을 통해 기밀결합되어 상기 플러그조정실(412)로 길게 연장형성되도록 플러그샤프트(444)가 형성된다.The
한편, 상기 플러그조정실(412)에 위치된 플러그샤프트(444) 일단에 결합되고, 상기 플러그샤프트(444)가 왕복운동되도록 구동유닛(450)이 마련된다. 여기서, 상기 구동유닛(450)은 본 발명의 도면에 도시된 바와 같이, 공압에 의한 디스크의 직선왕복운동에 따라 플러그(442)의 직선왕복운동을 제어하여 배출구(202)로 배출되는 유체를 제어하게 된다. 이와 같은 실시예의 구동유닛(450)은 공압을 실시예로 들었으나, 유압, 기계식(기어작동, 링크작동), 전자식 및 수동 내지는 자동으로 구동되도록 형성이 가능하다.On the other hand, the driving
상기 패킹시트(500)는 상기 배출하우징(200)의 배출구(202) 내측으로 끼움되어 걸림턱(202-2)에 걸림결합되고, 상기 유량제어수단(400)에 의해 상기 배출구(202)로 유체가 배출되는 것을 제어하도록 상기 유량제어수단(400)이 밀착대응되는 경사면(502)이 형성된다. 여기서, 상기 경사면(502)은 상기 유량제어수단(400)에 의해 고온, 고압의 배출되는 유체의 유량을 제어하기 위해 플러그(442)가 상기 패킹시트(500)측으로 이동시, 플러그(442)에 의해 배출구(202)의 연통되는 체적이 점차 줄어듬에 따른 압력변화를 최소화하고, 유체의 흐름이 원활하게 형성되도록 형성된다. 여기서, 상기 경사면(502)의 경사각은 30~45도 경사각을 가지는 것이 바람직하다.The
상기 패킹시트 고정구(600)는 전술한 패킹시트(500)가 배출구(202)로부터 유체의 배출 흐름방향을 따라 이탈되지 않도록 상기 배출구(202)의 나사산(202-1)에 나사결합되고, 중앙에 유체가 배출되도록 관통된 통공(602)이 형성된다. 그리고, 상기 통공(502)의 일단 둘레를 따라 상기 패킹시트(500)가 통공 중심으로 상기 유량제어수단(400)에 의해 밀리는 것을 방지하도록 밀림방지돌기(604)가 돌출형성된다. 즉, 상기 밀링방지돌기(604)가 상기 밀림방지돌기(604)에 끼움결합된 형태로 결합되는 것이다.The packing
한편, 상기 밀림방지돌기(604) 외주연을 따라 상기 패킹시트(500)를 받치도록 받침면(606)이 형성된다. 여기서, 상기 받침면은 상기 패킹시트(500)에 플러그(442)가 어느 한 측으로 치우침 없이, 동일하게 밀착대응되도록 중심에 대하여 직각의 수직면을 형성하는 것이 바람직하다. On the other hand, the
이와 같은 구성의 본 발명에 따른 조립식 고압유량제어밸브는 도 2 및 도 3에 도시된 바와 같이, 먼저, 유입하우징(100)과 배출하우징(200)을 유량제어하우징(300) 좌우 양측으로 동일 수직선상에 배열한다. 이후, 제1플랜지(106)를 통해 볼트를 관통하여 유량제어하우징(300)의 결합통공(302)을 거체 제2플랜지(206)에 결합함으로써, 유입하우징-유량제어하우징-배출하우징 순으로 기밀결합한다. 여기서, 상기 유량제어하우징(300)의 오링홈(306)에 오링이 안치결합됨에 따라 상기 유량제어하우징(300)과 상기 제1,2플랜지(106,206)와 대응되어 결합되는 사이로 고온, 고압의 유체가 스킴형태로 배출되거나 손실되는 것을 방지할 수 있도록 형성한다.Prefabricated high pressure flow control valve according to the present invention of the configuration as shown in Figure 2 and 3, first, the
다음으로, 유입하우징(100)은 유입관과 관결합하고, 배출하우징(200)은 배출관과 관결합하여 고온, 고압의 유체가 관내 연통된 본 발명의 조립식 고압유량제어밸브를 거쳐 유량의 제어되면서 이동한다.Next, the
이와 같이, 조립된 본 발명에 따른 조립식 고압유량제어밸브는 앞서 언급한 바와 같이, 유량제어수단(400)이 결합된 유량제어하우징(300)만을 교체가 가능하여 유체의 특성에 맞추어 유량제어하우징(300)을 교체 조합하여 사용이 가능하고, 파손, 유지보수 시, 간편하게 교체, 수리가 가능한 것은 자명하다. 즉, 고온, 고압의 유체를 제어하게 되면 고온, 고압에 의한 밸브의 손상이 빈번하기 때문에 이에 따른 밸브 전체를 교체할 필요없이 파손된 부위만을 교체할 수 있어 보다 경제적이고, 3분된 유입, 배출, 유량제어 하우징(100,200,300)을 플랜지 결합으로 밀폐력을 보다 향상함에 따라 보다 효율적으로 밸브의 사용이 가능함은 물론, 분해조립이 간편하여 시공성이 우수하다.As such, the assembled high pressure flow control valve according to the present invention can replace only the
이와 같은 특징의 본 발명에 따른 조립식 고압유량제어밸브의 작동상태를 설명하면 도 4에 도시된 바와 같이, 유체가 유입구(102)를 통해 유입되면 유입구보다 직경이 확대형성된 압력하강결합부(104)를 통해 압력이 하강되면서, 트림하우징(410)의 플러그조정실(412)를 밀폐하고 있는 유선형트림헤드(430)에 의해 유선형 외주연을 따라 유체가 분산이동하여 고압의 유체 압력이 하강하면서 빠르게 관내이동한다. 이후, 유량제어하우징(300)의 유체흐름통공(304)을 따라 고온, 고압의 유체가 하강된 동일한 압력으로 유량제어결합부(204)를 통해 이동하면서 배출하우징(200)의 배출구(202)로 배출된다. Referring to the operating state of the prefabricated high pressure flow control valve according to the present invention as shown in Figure 4, when the fluid flows through the
유체가 유입구를 통해 배출구(202)로 압력이 하강되면서 이동하고, 이를 제어하기 위해 구동유닛(450)의 작동에 따라 유체제어유닛(440)이 작동하게 되면, 플러그샤프트(444)가 배출구(202)의 패킹시트(500)의 경사면측으로 이동한다. 이때, 플러그샤프트(444)의 끝단에는 상기 패킹시트(500)의 경사면(502)에 밀착대응되어 유체의 흐름과 유량을 제어하는 플러그(442)가 상기 플러그샤프트(444)의 이동거리만큼 배출구(202)측으로 이동한다. When the fluid moves as the pressure is lowered through the inlet to the
이와 같이, 플러그(442)가 이동하면 배출구(202)로 배출되는 고온, 고압의 유체가 배출되기 위한 체적공간이 줄어들게 되고, 이에 따른 압력상승이 우려되나, 상기 패킹시트(500)의 경사면(502)을 통해 압력충격을 최소화하면서 유체의 흐름을 제어할 수 있다. As such, when the
제어된 유체의 흐름을 다시 회복하기 위해서는 앞서 상술한 작동순서의 역순으로 진행되면 다시 배출구(202)를 개방하여 고온, 고압의 유체가 관내 이동된다. In order to recover the flow of the controlled fluid again, if the flow proceeds in the reverse order as described above, the
즉, 상기와 같이 유입구(102)를 통해 유입된 고온, 고압의 유체는 유량제어하우징(300)의 압력하강결합부(104)를 거치면서 유입구 직경보다 확대됨에 따라 압력이 하강하고, 이에 따라 밸브의 처리 용량이 증대되어 결국에는 하나의 밸브로 유량제어 범위가 광범위하여 보다 범용적이고, 적용범위가 넓은 고압유량제어밸브의 제공이 가능하여 시설비용의 절감과 유지보수비용의 절감이 가능한 것은 자명하다.That is, the high temperature, high pressure fluid introduced through the
즉, 다시 한번 더 언급하면, 유입하우징(100)과 배출하우징(200)이 분해가 용이하여 유량제어하우징(300) 내부에 설치되는 유량제어수단(400)의 오작동, 고장, 파손 등에 따른 교체가 용이하고, 3분된 밸브를 통해 고압으로 인한 누설부위의 체크가 용이하여 유지보수비용이 절감되고, 개폐밸브 전체를 교체할 필요없이 일부 부품만을 교체하여 사용이 가능함에 따라 불필요한 개폐밸브의 재구매비용을 절감할 수 있다. 또한, 구동유닛을 공압, 유압, 기계식, 전자식, 수동, 자동 등 다양한 형태의 유량제어수단(400)의 적용이 유리하여 범용 사용이 가능한 것은 더욱 자명한 것이다.In other words, once again, the
한편, 본 발명의 상세한 설명에서는 구체적인 실시예에 관해서 설명하였으나, 본 발명의 범위에서 벗어나지 않는 한도 내에서 여러가지 변형이 가능함을 당해 분야에서 통상의 지식을 가진자에게 있어서, 그와 같은 변형은 청구 범위 기재의 범위 내에 있는 것이다.On the other hand, in the detailed description of the present invention has been described with respect to specific embodiments, to those skilled in the art that various modifications are possible without departing from the scope of the invention, such modifications are claimed It is in the range of a base material.
Claims (3)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201380033842.0A CN104412018B (en) | 2012-07-17 | 2013-07-11 | Assembled High Pressure Flow Control Valve |
| IN2636MUN2014 IN2014MN02636A (en) | 2012-07-17 | 2014-12-26 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2012-0078008 | 2012-07-17 | ||
| KR1020120078008A KR101401086B1 (en) | 2012-07-17 | 2012-07-17 | Prefabricated high-pressure flow control valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014014234A1 true WO2014014234A1 (en) | 2014-01-23 |
Family
ID=49949019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2013/006212 Ceased WO2014014234A1 (en) | 2012-07-17 | 2013-07-11 | Prefabricated high-pressure flow control valve |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR101401086B1 (en) |
| CN (1) | CN104412018B (en) |
| IN (1) | IN2014MN02636A (en) |
| WO (1) | WO2014014234A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2518872A (en) * | 2013-10-03 | 2015-04-08 | Goodwin Plc | Valve |
| WO2020193968A1 (en) * | 2019-03-27 | 2020-10-01 | Oxford Flow Limited | Device for controlling fluid flow |
| US12110988B2 (en) | 2019-06-07 | 2024-10-08 | Ofip Limited | Position sensor for a fluid flow control device |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101636353B1 (en) * | 2014-08-11 | 2016-07-20 | 이명상 | Prefabricated 3-way flow control valve |
| KR101599819B1 (en) * | 2014-08-11 | 2016-03-14 | 이명상 | Prefabricated 3-way flow control valve |
| US10036480B2 (en) | 2014-10-31 | 2018-07-31 | Fisher Controls International Llc | Clamped bonnet assembly for an axial flow valve and axial flow valve comprising same |
| KR102116894B1 (en) * | 2019-11-07 | 2020-05-29 | 이명상 | High pressure flow control valve for easy valve opening and closing |
| KR102206752B1 (en) * | 2020-08-25 | 2021-01-25 | 주식회사 동해이앤티 | Nozzle check valve |
| CN115076376A (en) * | 2022-05-10 | 2022-09-20 | 张宇 | Plugging device and water treatment equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3318334B2 (en) * | 1993-05-19 | 2002-08-26 | ゲオルク フィッシャー ロールライツングスシステム アクチェンゲゼルシャフト | valve |
| JP2004239284A (en) * | 2003-02-03 | 2004-08-26 | Nippon Steel Corp | Cylinder valve for high turbidity fluid |
| KR20070050524A (en) * | 2005-11-11 | 2007-05-16 | (주)엔에스브이 | Water hammer check valve with linear control |
| KR200447680Y1 (en) * | 2007-10-23 | 2010-02-11 | 이명상 | On / off valve for fluid control that is opened and closed by compressed air |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5085827U (en) * | 1973-12-08 | 1975-07-22 | ||
| JP4690827B2 (en) * | 2005-08-26 | 2011-06-01 | 株式会社フジキン | Gasket type orifice and pressure type flow control device using the same |
| KR100928419B1 (en) * | 2007-09-04 | 2009-11-24 | 이명상 | Globe valve with straight flow path |
| JP4927683B2 (en) * | 2007-11-09 | 2012-05-09 | 株式会社山武 | Flow control valve |
-
2012
- 2012-07-17 KR KR1020120078008A patent/KR101401086B1/en active Active
-
2013
- 2013-07-11 WO PCT/KR2013/006212 patent/WO2014014234A1/en not_active Ceased
- 2013-07-11 CN CN201380033842.0A patent/CN104412018B/en active Active
-
2014
- 2014-12-26 IN IN2636MUN2014 patent/IN2014MN02636A/en unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3318334B2 (en) * | 1993-05-19 | 2002-08-26 | ゲオルク フィッシャー ロールライツングスシステム アクチェンゲゼルシャフト | valve |
| JP2004239284A (en) * | 2003-02-03 | 2004-08-26 | Nippon Steel Corp | Cylinder valve for high turbidity fluid |
| KR20070050524A (en) * | 2005-11-11 | 2007-05-16 | (주)엔에스브이 | Water hammer check valve with linear control |
| KR200447680Y1 (en) * | 2007-10-23 | 2010-02-11 | 이명상 | On / off valve for fluid control that is opened and closed by compressed air |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2518872A (en) * | 2013-10-03 | 2015-04-08 | Goodwin Plc | Valve |
| GB2518872B (en) * | 2013-10-03 | 2016-03-30 | Goodwin Plc | Valve |
| WO2020193968A1 (en) * | 2019-03-27 | 2020-10-01 | Oxford Flow Limited | Device for controlling fluid flow |
| CN112262277A (en) * | 2019-03-27 | 2021-01-22 | 牛津流动有限公司 | Device for controlling fluid flow |
| AU2020249779B2 (en) * | 2019-03-27 | 2021-08-12 | Ofip Limited | Device for controlling fluid flow |
| US11598444B2 (en) | 2019-03-27 | 2023-03-07 | Ofip Limited | Device for controlling fluid flow |
| CN112262277B (en) * | 2019-03-27 | 2023-08-15 | Ofip有限公司 | device for controlling fluid flow |
| EP4368862A3 (en) * | 2019-03-27 | 2024-07-10 | OFIP Limited | Device for controlling fluid flow |
| US12209682B2 (en) | 2019-03-27 | 2025-01-28 | Ofip Limited | Device for controlling fluid flow |
| US12110988B2 (en) | 2019-06-07 | 2024-10-08 | Ofip Limited | Position sensor for a fluid flow control device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104412018A (en) | 2015-03-11 |
| CN104412018B (en) | 2016-08-24 |
| KR101401086B1 (en) | 2014-05-29 |
| KR20140011156A (en) | 2014-01-28 |
| IN2014MN02636A (en) | 2015-10-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2014014234A1 (en) | Prefabricated high-pressure flow control valve | |
| CN201265693Y (en) | Airflow impulse valve | |
| WO2012108583A1 (en) | Cone valve capable of precisely adjusting pressure and flow rate | |
| WO2010085096A1 (en) | Butterfly valve device | |
| KR101599821B1 (en) | Prefabricated 3-way flow control valve | |
| CN113217703A (en) | Quick-release safety control mechanism for valve body | |
| WO2019216613A1 (en) | High-pressure gas opening/closing valve | |
| CN205298659U (en) | Picture peg formula tee bend flow divider | |
| CN217583214U (en) | High-precision long-life three-eccentric pneumatic adjusting butterfly valve | |
| KR20210052294A (en) | valve apparatus and fluid control apparatus | |
| CN219472769U (en) | Novel totally-enclosed vertical gate valve | |
| WO2019124940A1 (en) | Electronic expansion valve and cooling/heating system | |
| CN113251175B (en) | A gas path distribution block assembly and a gas path distribution control method | |
| WO2020054900A1 (en) | Servo valve | |
| CN201554882U (en) | Eccentric rotary valve with adjustable sealing force | |
| CN219606102U (en) | An instrument ball valve | |
| CN220378894U (en) | Pneumatic butterfly valve | |
| CN223294278U (en) | A double sealing valve | |
| CN218625559U (en) | High-pressure regulating valve | |
| CN218644929U (en) | Balanced cage formula list seat governing valve | |
| WO2020180137A1 (en) | Pneumatic cylinder system and cut-off valve including same | |
| CN111473123B (en) | High-sealing pneumatic diaphragm double-seat adjusting valve and working mode | |
| CN222458448U (en) | A pilot solenoid valve | |
| CN221145381U (en) | Ball valve seal adjusting structure | |
| CN219013454U (en) | A combined valve structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 13819613 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 32PN | Ep: public notification in the ep bulletin as address of the adressee cannot be established |
Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 18/06/2015) |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 13819613 Country of ref document: EP Kind code of ref document: A1 |