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WO2014012514A1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
WO2014012514A1
WO2014012514A1 PCT/CN2013/079665 CN2013079665W WO2014012514A1 WO 2014012514 A1 WO2014012514 A1 WO 2014012514A1 CN 2013079665 W CN2013079665 W CN 2013079665W WO 2014012514 A1 WO2014012514 A1 WO 2014012514A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat exchanger
tube
baffle
shell
tubular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2013/079665
Other languages
French (fr)
Chinese (zh)
Inventor
张守嵩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MT SOURCETECH Co Ltd
Original Assignee
MT SOURCETECH Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MT SOURCETECH Co Ltd filed Critical MT SOURCETECH Co Ltd
Publication of WO2014012514A1 publication Critical patent/WO2014012514A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/08Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
    • F28D7/082Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag with serpentine or zig-zag configuration
    • F28D7/085Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag with serpentine or zig-zag configuration in the form of parallel conduits coupled by bent portions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1607Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with particular pattern of flow of the heat exchange media, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1615Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium
    • F28D7/1623Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium with particular pattern of flow of the heat exchange media, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/008Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using scrapers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00Non-rotary, e.g. reciprocated, appliances
    • F28G1/08Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G3/00Rotary appliances
    • F28G3/10Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0045Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for granular materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0059Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for petrochemical plants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00Non-rotary, e.g. reciprocated, appliances
    • F28G1/14Pull-through rods

Definitions

  • the invention relates to a heat exchanger. Background technique
  • the fouling problem is one of the most common problems in the operation of heat exchangers. It can lead to poor heat transfer efficiency, blockage of heat exchanger tubes, and local overheating damage of heat exchangers. In coal chemical and petrochemical plants, the fouling problem is particularly serious due to the viscous material, low flow rate and non-homogeneous nature of the material, which has become a bottleneck restricting efficient, stable, long-term and safe production.
  • the cause of scale formation in the heat exchanger is closely related to the structure of the heat exchanger in addition to the physicochemical properties of the material itself.
  • a bow-shaped and disc-shaped baffle plate is often used in the shell-side, and a flow "dead zone" exists at the joint between the baffle plate and the casing, which is easy to foul.
  • Patent documents CN1719187A and CN1529113A disclose a spiral baffle, which is a continuous spiral and a discontinuous spiral composed of a plurality of curved sectors, which can eliminate the flow dead zone and reduce fouling.
  • a spiral baffle which is a continuous spiral and a discontinuous spiral composed of a plurality of curved sectors, which can eliminate the flow dead zone and reduce fouling.
  • there is still a low flow rate area in the area where the spiral baffle meets the heat exchange tube and there is still a problem of scaling, especially when the material passing through is a slurry material containing solid particles, such as coal water slurry, due to solid particles. Deposition is apt to occur, and solid particles also inhibit the formation of turbulence and are therefore more prone to severe fouling.
  • Patent Document CN101799255A discloses a shell-and-tube heat exchanger in which an anti-fouling blade which can be reciprocated along a heat exchange tube is disposed in a shell side.
  • the technical solution solves the scaling problem of the heat exchanger to some extent from another idea, but the fixed baffle plate remains in the heat exchanger, and the structure is complicated, and there is still a dead angle which will cause scaling.
  • wear between the heat transfer tubes and the squeegee may cause damage to the heat exchange tubes, resulting in increased maintenance and increased maintenance costs. Summary of the invention
  • the invention discloses a tubular heat exchanger, which is special in that a movable spiral baffle which can be driven by a driving device is arranged in a material flow passage of a heat exchange area of the heat exchanger.
  • the tubular heat exchanger comprises a shell-and-tube heat exchanger, a sleeve-type heat exchanger, an immersed serpentine heat exchanger and a spray-type coil heat exchanger.
  • the materials are sometimes referred to as media depending on the application of the device.
  • the materials include various fluid materials or other materials having suitable fluidity from liquids, solids, and gases, and any combination thereof.
  • the fluid material comprises a liquid composed of a single homogeneous phase, a gas and a solid particulate material having suitable fluidity, including a slurry composed of two phases of solid and liquid, and an emulsion composed of two or more incompatible liquid phases.
  • a gas-liquid two-phase flow composed of a gas-liquid two-phase flow such as a boiling liquid or a vapor mist
  • a gas-solid two-phase flow composed of two gas-solid phases, such as a soot gas
  • a gas-solid liquid three-phase flow composed of gas-solid liquid three-phase
  • spiral baffles have both continuous and discontinuous forms, and the preferred embodiment is a continuous spiral form.
  • the spiral baffle can be reinforced by a central connecting rod.
  • a baffle having a large spiral diameter can be provided with a plurality of outer connecting rods in addition to the central connecting rod.
  • the central connecting rod cannot be set due to space limitation, it is also possible to provide only a plurality of outer connecting rods.
  • the movable baffle moves in a reciprocating motion along the axis of the spiral and about the central axis of the spiral.
  • the material flow passage includes a shell side and a tube length, and when the material circulating in the shell of the heat exchanger is prone to scale, the movable baffle may be disposed in the shell side. When the material flowing through the heat exchanger tube is also prone to fouling, the movable baffle can also be set in the tube path.
  • the tube activity baffles usually have multiple groups.
  • baffles acting on the shell side of the heat exchanger are named as shell-side movable baffles
  • baffles acting on the tubes of the heat exchanger are named tube-element baffles.
  • the movement mode of the tubular movable baffle may be a mobile motion that reciprocates along the central axis of the spiral, or a rotary motion that rotates around the central axis of the spiral.
  • a mobile motion that reciprocates along the central axis of the spiral
  • a rotary motion that rotates around the central axis of the spiral.
  • the use of mobile motion is preferred.
  • Multiple tube-operated baffles are connected by a connecting plate to each central rod Be a whole.
  • the tube-floating baffle adopts a rotary motion mode, it may be considered to synchronously drive a plurality of tubular active baffles by means of a sun gear or a chain gear transmission. If the pipe passes through a slurry material that is prone to wear, the transmission part should be relatively isolated from the material passing part, and a balanced fluid that is not likely to cause wear of the transmission device is disposed in the transmission portion.
  • the movement of the shell-side movable baffles can only be moved.
  • the baffle drive can be arranged outside the heat exchanger vessel or in the heat exchanger vessel.
  • the driving device of the baffle is preferably arranged outside the heat exchanger container, and the driving device is connected to the center of the shell-folding flow plate by a through connecting rod passing through the container. A rod or a connection to a lands of the central connecting rods of each of the tubular baffles.
  • the heat exchanger vessel refers to the outer casing of the heat exchanger, and the shell and tube heat exchanger typically includes a casing and a header.
  • a hydraulic dynamic seal is provided between the through connecting rod and the heat exchanger container.
  • a filter ring for preventing solid particles is disposed inside the movable sealed heat exchanger container.
  • a transition gap band is arranged on the outer side of the filter ring inside the heat-exchange container of the dynamic seal, and the hydraulic fluid seal is intentionally placed inside.
  • the high pressure liquid is controlled to slowly leak to the inside of the heat exchanger vessel.
  • the heat exchanger In order to avoid deformation of the tube bundle, the movable baffle and the shell under the action of gravity, affecting the matching gap between them, the heat exchanger is in an upright manner, and the driving device is located at the upper end of the heat exchanger.
  • Tube bundles are sometimes referred to as heat exchange tubes or heat exchange tubes.
  • the three terms have the same meaning in shell and tube heat exchangers.
  • each cycle of motion can range from a few minutes to a few hours to eliminate the need for precipitation and fouling. Excessive movement of the baffles can cause unfavorable pressure fluctuations or pressure changes to the heat exchanger and other associated equipment.
  • a variety of mechanical drives that provide slow reciprocating motion can be used, preferably driven by hydraulics Reciprocating movement of the movable shell baffle and the tube baffle.
  • the distributor adopts a circular tube type and allows the inlet tube to enter the annular tube in a tangential manner.
  • the thermal expansion compensating device preferably adopts a floating head type thermal expansion compensation technical solution.
  • the mismatch between the tube bundle and the shell-side baffle or the tube-side baffle is poor, and friction damage may occur.
  • One or several may be set in the middle part of the heat exchanger.
  • the tube bundle and the shell-side baffle support frame such that the shell-side baffle is divided into discontinuous segments by the support frame, and the segments are integrally connected by a central connecting rod and a peripheral connecting rod.
  • the movable spiral baffle technical solution is also applicable, except that the baffle plate outside the heat exchange tube cannot be provided with a central connecting rod, but can only be reinforced with a peripheral connecting rod, and the outer connecting rod is more than two. It is preferred.
  • a tube-and-tube heat exchanger can also be considered as a shell-and-tube heat exchanger with only one heat exchange tube. The movable spiral baffle movement on both sides of the heat exchanger tube of the sleeve-type heat exchanger can be moved or rotated.
  • the immersed coil heat exchanger and the spray coil heat exchanger it is possible to set only the straight pipe portion as the heat exchange region, and the movable spiral baffle is arranged inside the straight pipe portion.
  • the active baffle can enhance the turbulence in the heat exchanger pipe cavity, and can make the most intense turbulent zone change periodically in the heat exchanger, which can prevent the formation of fouling in the low-speed flow zone while improving the heat exchange efficiency.
  • the larger effect of the active baffle can be that a small amount of short-circuit material flow occurs at the gap between the reserved baffle and the pipe wall, thereby causing a relatively high-speed flow of the material at the gap, and a knot that has been formed.
  • the scale produces a periodic cleaning action that does not cause direct mechanical wear on the pipe wall and baffles, which greatly extends the maintenance and repair cycle of the equipment. In addition, if thicker scale is formed locally due to accidental reasons, the dirt will be mechanically scraped off during the movement of the baffle to prevent it from accumulating.
  • DRAWINGS 1 is a partially cutaway perspective structural view of a shell-and-tube heat exchanger.
  • Figure 2 is a schematic view showing the three-dimensional structure of the material passage of the shell-and-tube heat exchanger.
  • Figure 3 is a schematic view showing the three-dimensional structure of the shell-side baffle system of the shell-and-tube heat exchanger.
  • Figure 4 is a schematic view showing the three-dimensional structure of the tube-and-tube baffle system of the shell-and-tube heat exchanger.
  • Fig. 5 is a partially cutaway perspective structural view of the annular shunt cavity of the shell-and-tube heat exchanger.
  • Fig. 6 is a perspective view showing the passage of the shell-and-tube heat exchanger head, the baffle plate and the baffle connecting rod passage.
  • Fig. 7 is a perspective view showing the sealing structure of the connecting rod passage of the baffle plate of the shell-and-tube heat exchanger.
  • Figure 8 is a perspective view of the air inlet of the heat exchange tube of the shell-and-tube heat exchanger.
  • Figure 9 is a partially cutaway perspective view of the casing heat exchanger.
  • Fig. 10 is a perspective view showing the three-dimensional structure of the tube cavity passage of the sleeve type heat exchanger.
  • Figure 11 is a perspective view showing the three-dimensional structure of the outer tube baffle system of the sleeve type heat exchanger.
  • Figure 12 is a perspective view showing the three-dimensional structure of the inner tube baffle system of the sleeve type heat exchanger.
  • Figure 13 is a schematic cross-sectional view of the central portion of the tube-type heat exchanger.
  • Figure 14 is a schematic cross-sectional view of the outer tube baffle transmission of the sleeve type heat exchanger.
  • Figure 15 shows a heat exchanger combination consisting of three tube-type heat exchanger units.
  • Figure 16 is a schematic perspective view showing the structure of a spray-type serpentine heat exchanger with a spiral baffle.
  • Figure 17 is a schematic perspective view showing the immersed serpentine tube heat exchanger with a spiral baffle.
  • the apparatus includes a casing 11, a baffle 12, a head 13, a heat exchange tube 14, an annular splitter 15, a shell-side moving spiral baffle assembly 16, a tube-moving helical baffle assembly 17, and a hydraulic fluid seal assembly 18. And other major components.
  • the combination of the casing 11, the baffle 12, the head 13, and the plurality of heat exchange tubes 14 and the corresponding portions of the conventional common shell-and-tube heat exchanger are the same, and the annular shunt chamber 15 is equivalent to the floating head tube.
  • the floating head of the shell heat exchanger, the shell-side moving spiral baffle assembly 16 has the baffle function of the spiral baffle of the existing shell-and-tube heat exchanger, but can move within the shell, and the tube moves the spiral baffle
  • the plate assembly 17 combines the moving helical baffles in all of the heat exchange tubes into a single unit that moves under uniform control. See Figure 1-2.
  • the shell casing 11 is provided with a shell-side feed port 111, and the shell-side feed port 111 communicates with the inner cavity of the envelope in a tangential direction by a short circular tube, and the spiral is directed to the spiral baffle of the shell-side moving shell The same direction.
  • the tube cavity may be thickened at the inlet of the shell, so that the material spirally enters the lumen from the periphery.
  • the shell-side discharge port 112 is located at the lower end of the envelope.
  • a pipe-length feed port 113 is provided for each of the lower sides of the casing.
  • the baffle 12 is located at the upper end of the casing, and is closely connected to the upper header 13 and the lower casing 11 .
  • the baffle 12 is provided with a plurality of openings 121, and the opening 121 is in closed communication with the inner cavity of the heat exchange tube 14.
  • the central portion of the baffle 12 is provided with an upwardly extending central tube 122 which extends out of the upper portion of the closure and is hermetically connected to the closure.
  • the head 13 is located above the baffle and has a substantially semi-cavity annular shape and encloses a semi-annular confluence chamber 133 with the baffle 12.
  • the discharge port 131 is disposed outside the head 13 , and the pipe discharge port 131 communicates with the confluence chamber 133 in a tangential direction by a short circular pipe.
  • a central tube perforation 132 is provided in the central portion of the half-ring along the direction of the half-ring axis for the baffle central tube 122 to pass out and to be hermetically connected to the baffle central tube 122.
  • Two connecting rod feedthroughs 134 are provided in the upper portion of the half ring for the two through connecting rods 1802 to pass through.
  • the plurality of heat exchange tubes 14 pass through the through holes 1611 of the shell-side moving spiral baffle, and the upper end is hermetically connected through the baffle 13 and the tube-side confluence chamber 133 in the head, and the lower end and the annular shunt 15 are connected to the shunt chamber 154. .
  • the annular shunt 15 is located at the lower end of the inner cavity of the casing, and is slidably connected to the casing.
  • the splitting chambers 154 of the annular flow divider 15 are respectively in closed communication with the tubes of the heat exchange tubes 14, and are hermetically connected to the two tube inlets 113 on both sides of the lower portion of the tube through the two feed tubes 151.
  • the feed pipe is a flexible pipe that is in closed communication with the annular splitter 15 in a tangential direction outside the annular splitter 15.
  • a tube-pass baffle stabilizer 153 is disposed in the inner cavity of the annular shunt 15.
  • a shell-side baffle stabilizer 152 is disposed in the center of the annular splitter, and a gap is provided on the shell-side baffle stabilizer 152 for material to pass.
  • a plurality of outer protrusions 155 are disposed along the outer side of the annular shunt, and a space between the outer protrusions and the tube shell forms a gap through which the material can pass. See Figures 1 and 3.
  • the shell-side moving helical baffle assembly 16 includes a shell-side moving helical baffle 161, a central connecting rod 162, and a peripheral connecting rod 163.
  • the center connecting rod 162 and the outer peripheral connecting rod 163 are fixedly coupled to the shell-side moving spiral baffle 161 at the center and outer peripheral portions, respectively.
  • the upper end of the central connecting rod 162 is connected to the through connecting rod 1801, and the through connecting rod 1801 is connected to the shell baffle hydraulic driving device outside the envelope through the baffle central tube 122.
  • the lower end of the central connecting rod 162 is slidably coupled to the shell baffle stabilizing frame 152 at the center of the annular splitter 15.
  • a gap is left between the shell-side moving spiral baffle 162 and the heat exchange tube 14 and the envelope 11. The size of the gap is limited to allow a small amount of material to pass, impact, inhibit the condensation of dirt, and does not affect the baffling effect of the baffle.
  • the tube-moving helical baffle assembly 17 includes a plurality of sets of tube-moving helical baffles 171 and a central reinforcing rod 172, a lands 173, and a through-connecting rod 1802.
  • the tube-moving spiral baffle 171 is fixedly coupled to the central reinforcing rod 172.
  • the upper ends of all of the central reinforcing bars 172 are connected to the connecting plate 173, and the lower end is slidably coupled to the tube baffle stabilizer 153 provided in the inner cavity of the annular splitter 15.
  • the lands 173 are connected to the tube baffle hydraulic drive outside the envelope by means of two through connecting rods 1802 through connecting rod feedthroughs 134.
  • the central reinforcing rod 172 in the tube-moving helical baffle assembly 17 functions the same as the central connecting rod 162 in the shell-moving helical baffle assembly 16, and the different names are used herein only for the purpose of distinguishing the names.
  • the hydraulic fluid seal assembly 18 includes a filter ring 181, a sealing cap 183, a hydraulic pump (not shown), and a seal ring 185.
  • the filter ring 181 is fixed to the inside of the heat exchanger container, specifically at the inner side of the baffle central tube 122 or the connecting rod through tube 134.
  • the sealing cap 183 is in closed communication with the baffle central tube 122 or the connecting rod feedthrough tube 134.
  • the sealing cap 183 which is provided separately from the flap center tube 122 or the connecting rod feedthrough 134, is for the purpose of facilitating the assembly of the head 13 and the flap 12 and replacing it after wear.
  • the hydraulic pump is hermetically connected to the sealing tube 1832 of the sealing cap 183 through a connecting pipe 1831.
  • the sealing cap is provided with a sealing ring groove 1832 at the free end, and the content sealing ring 185 is disposed at a connection end with the baffle central tube 122 or the connecting rod through-tube 134 to closely cooperate with the through connecting rod 1801 or 1802, at the connecting tube 1831
  • An annular groove 1836 is provided.
  • the inner diameter of the baffle central tube 122 or the connecting rod through tube 134 is smaller than that of the connecting rods 1801, 1802 The diameter is slightly larger and acts as a transition gap for the dynamic seal.
  • the shell-side material enters the shell from the shell-side feed inlet, and the spiral passage formed along the shell-side baffle and the shell reaches down to the annular splitter, and is spaced apart from the outer shell of the annular splitter
  • the gap formed between the gap and the gap of the shell-side baffle stabilizer in the center of the annular shunt continues downward, from the shell-side discharge opening, completing the shell-side process.
  • the pipe-path material enters the annular heat exchanger from two pipe-path feed inlets on both sides of the lower part of the shell, and enters the heat-exchange tube respectively, and the spiral passage formed along the pipe-path baffle and the heat exchange tube passes through the baffle upward.
  • the directional nozzle enters the confluence chamber in the head, and then flows out from the tube discharge port to complete the tube process.
  • the above heat exchanger including the shell-side moving baffle and the tube-passing moving baffle can be adapted to the application process in which the shell and tube materials are easy to scale.
  • Such applications include the heat exchange process between the coal slurry before and after the high temperature and high pressure catalytic cracking in the direct coal liquefaction process, or the heat exchange process between the coal water slurry before and after the high temperature and high pressure dehydration process in the lignite hydrothermal dehydration process, precious metal Heat exchange process of wet high temperature and high pressure leaching materials.
  • the moving baffle assembly on this side can be changed to a fixed baffle, such as heating the slurry material with hot steam in a pressure cooker, and the slurry is taken.
  • Tube process, steam shell side, shell side can be changed to fixed baffle. If the heat exchange process of the non-fouling material occurs in the phase transition temperature range, the side moving baffle assembly can be omitted. If the heating medium is changed from superheated steam to saturated steam or supercritical water, the shell side can be No baffles are provided.
  • Each functional unit of the device includes an outer tube 21, an inner tube 22, a U-shaped elbow 23, an outer tube movable spiral baffle assembly, an inner tube movable spiral baffle assembly, a drive assembly, a hydraulic seal assembly and the like.
  • the outer tube is divided into three chambers: a transmission chamber 211, a heat exchange chamber 212 and a balance chamber.
  • the transmission cavity is provided with a worm shaft through hole 2111 and a hydraulic input hole 2112.
  • the balance chamber 213 is provided with a hydraulic input hole 2132.
  • the inner tube penetrates the three chambers of the outer tube, and the two ends are in closed communication with the U-shaped elbow tube, and the inner tube baffle transmission through hole 231 is disposed near the joint between the elbow tube and the inner tube.
  • the outer tube movable spiral baffle assembly includes an outer tube movable spiral baffle 241, four baffle connecting rods 242, and two outer tube baffle connectors 243.
  • the inner tube movable helical baffle assembly includes an inner tube movable helical baffle 251 and a baffle central rod 252.
  • the drive assembly includes a drive turbine 261 located within the outer tube drive cavity, a drive worm 262, and a balance section 263 located within the balance chamber.
  • the drive turbine 261 and the balance section 263 are provided with respective semi-thrust bearings 2611 and 2631 located in the inner tube.
  • the baffle center rod 252 penetrates the transmission through hole 231 of the U-shaped elbow that communicates at both ends of the inner tube.
  • the hydraulic seal assembly includes a hydraulic pump (not shown), a communication tube (not shown) that connects the hydraulic pump and each hydraulic seal chamber, an isolating liquid input port 2112, an isolating transmission chamber 211 and a heat exchange chamber 212, and a heat exchange chamber 212.
  • the two sets of isolation discs 273 of the balance chamber 213 are separated from the plate 274, and a sealing mat is disposed between the separating disc 273 and the partitioning plate 274.
  • the separating disc 273 is fixedly connected with the transmission turbine in the outer tube transmission chamber 211, and the isolating disc 273 passes through the outer tube.
  • the baffle connector 243 is coupled to the baffle connecting rod 242.
  • the transmission process of the power of the spiral baffle assembly driving the outer tube during operation of the heat exchanger is external power - driving the worm 262 driving the turbine 261 - the isolating plate 273 the outer tube baffle connector 243 - the baffle connection Rod 242 - outer tube movable helical baffle 241.
  • a hydraulic dynamic seal is arranged between the transmission through hole 231 of the U-shaped elbow and the central rod 252 of the baffle, and the structure thereof is similar to that of the central tube and the sealing cap of the first embodiment, except that the movement is caused by the movement.
  • the mode is a rotary motion, and there is no problem that the baffle center rod 252 will bring the particles into the sealing gap during the movement, so there is no need to set the transition gap band.
  • the sealed cavity at the transmission through-hole of the isolated transmission cavity, the balance cavity and the U-shaped elbow is pumped into the isolation sealing liquid by the high-pressure pump through the isolation liquid input port, and the specific liquid can be used in the same liquid composition as the slurry material. Liquids, other liquids that have a lubricating effect and that do not adversely affect the material at the same time can be used.
  • the inner and outer casing materials pass in opposite directions, causing their heat exchange to be countercurrent heat exchange.
  • the direction of rotation of the inner and outer casing movable helical baffles is preferably set to a direction that urges the material to advance.
  • the active spiral baffle has little effect on the material during low-speed rotation, its potential impact needs to be considered.
  • Described above is a working unit of a sleeve-type heat exchanger with an outer tube movable spiral baffle and an inner tube movable spiral baffle.
  • multiple work units can be used in series to increase heat exchange area and improve heat transfer capacity.
  • It includes a liquid spray device 31, a heat exchange tube 32 and a moving spiral baffle assembly.
  • the spraying device 31 sprays the coolant or the warming liquid 311 to the straight pipe portion of the heat transfer pipe 32 in the heat exchanger.
  • the heated or cooled fluid material flows from the lower port 321 of the heat exchange tube 32, and the upper port 322 flows out.
  • the spiral baffle 331 in the moving helical baffle assembly is reciprocated by the connection of the central connecting rod 332 passing through the wall of the heat exchange tube under the drive of an external reciprocating drive.
  • a spray-type serpentine heater with a spiral baffle prevents fouling in the heat transfer lumen and improves heat transfer efficiency.
  • a cooling liquid container 41, a heat exchange tube 42 and a rotating spiral baffle assembly are included.
  • the coolant flows from the inlet pipe 411 at the lower portion of the liquid container 41 during operation, and flows out from the upper pipe 412 of the liquid container 41.
  • the cooled fluid material flows from the upper port of the heat exchange tube 42 to the port 421, and the lower port 422 flows out.
  • the spiral baffle 431 in the rotating spiral baffle assembly is rotationally driven by the connection of the central connecting rod 432 passing through the wall of the heat exchange tube under the drive of an external rotary drive.
  • the inlet and outlet positions of the liquid container and the heat exchange tube are respectively adjusted.
  • the spray tube heat exchanger with the spiral baffle can prevent fouling in the heat exchange tube chamber and improve heat exchange efficiency.
  • the rotating helical baffles have the additional effect of propelling the flow of fluid material within the heat transfer tubes.

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Description

换热器 技术领域  Heat exchanger

本发明涉及一种换热器。 背景技术  The invention relates to a heat exchanger. Background technique

结垢问题是换热器工作过程中最常见的问题之一, 它可以导致换热效率 降低, 换热器管路阻塞、 及换热器局部过热损坏等不良后果。 在煤化工、 石 油化工装置中, 由于物料粘稠、 流速低以及物料的非均质特性, 结垢问题尤 其严重, 以至于成为制约高效、 稳定、 长期、 安全生产的瓶颈问题。  The fouling problem is one of the most common problems in the operation of heat exchangers. It can lead to poor heat transfer efficiency, blockage of heat exchanger tubes, and local overheating damage of heat exchangers. In coal chemical and petrochemical plants, the fouling problem is particularly serious due to the viscous material, low flow rate and non-homogeneous nature of the material, which has become a bottleneck restricting efficient, stable, long-term and safe production.

换热器产生结垢的原因除物料本身的理化特性本身所决定因素以外, 还 与换热器的结构有着密切的关系。 比如在传统管壳式换热器中, 壳程内常采 用弓形、 圆盘形折流板, 折流板与壳体连接处具存在流动"死区", 易结污垢。  The cause of scale formation in the heat exchanger is closely related to the structure of the heat exchanger in addition to the physicochemical properties of the material itself. For example, in the traditional shell-and-tube heat exchanger, a bow-shaped and disc-shaped baffle plate is often used in the shell-side, and a flow "dead zone" exists at the joint between the baffle plate and the casing, which is easy to foul.

专利文件 CN1719187A和 CN1529113A公开了一种螺旋折流板, 分别是 连续螺旋和由多个曲面扇形组成的间断螺旋, 可以消除流动死区, 减少结垢。 但是, 在螺旋折流板与换热管交界的区域仍然存在低流速区域, 仍然存在结 垢问题, 特别是当通过的物料是含有固体颗粒的浆体物料, 比如水煤浆时, 由于固体颗粒易于发生沉积, 并且固体颗粒还会抑制湍流的形成, 因此更加 容易发生严重结垢。  Patent documents CN1719187A and CN1529113A disclose a spiral baffle, which is a continuous spiral and a discontinuous spiral composed of a plurality of curved sectors, which can eliminate the flow dead zone and reduce fouling. However, there is still a low flow rate area in the area where the spiral baffle meets the heat exchange tube, and there is still a problem of scaling, especially when the material passing through is a slurry material containing solid particles, such as coal water slurry, due to solid particles. Deposition is apt to occur, and solid particles also inhibit the formation of turbulence and are therefore more prone to severe fouling.

专利文件 CN101799255A公开了一种在壳程设置了可以沿换热管往复运 动的防结垢刮板的管壳式换热器。 该技术方案从另外的思路在一定程度上解 决了换热器的结垢问题, 但是换热器内仍保留了固定折流板, 结构复杂, 仍 然留有会结垢的死角。 另外, 换热管和刮板之间的磨损可能会造成换热管损 坏, 使得维修率升高并增加维修成本。 发明内容  Patent Document CN101799255A discloses a shell-and-tube heat exchanger in which an anti-fouling blade which can be reciprocated along a heat exchange tube is disposed in a shell side. The technical solution solves the scaling problem of the heat exchanger to some extent from another idea, but the fixed baffle plate remains in the heat exchanger, and the structure is complicated, and there is still a dead angle which will cause scaling. In addition, wear between the heat transfer tubes and the squeegee may cause damage to the heat exchange tubes, resulting in increased maintenance and increased maintenance costs. Summary of the invention

本发明公开了一种管式换热器, 其特殊之处是在换热器换热区域的物料 流动通道内设置能够在驱动装置驱动下运动的活动螺旋折流板。 所述的管式换热器包括管壳式换热器、 套管式换热器、 沉浸式蛇形管换 热器和喷淋式蛇形管换热器。 The invention discloses a tubular heat exchanger, which is special in that a movable spiral baffle which can be driven by a driving device is arranged in a material flow passage of a heat exchange area of the heat exchanger. The tubular heat exchanger comprises a shell-and-tube heat exchanger, a sleeve-type heat exchanger, an immersed serpentine heat exchanger and a spray-type coil heat exchanger.

所述的物料根据设备的不同应用有时也称为介质。  The materials are sometimes referred to as media depending on the application of the device.

所述的物料包括由液体、 固体和气体及其任意组合而成的各种流体物料 或其他具有适当流动性的物料。  The materials include various fluid materials or other materials having suitable fluidity from liquids, solids, and gases, and any combination thereof.

所述的流体物料包括由单一均匀相构成的液体、 气体和具有适当流动性 的固体颗粒物料, 包括由固液两相构成的浆体、 两种以上不相容的液相构成 的乳浊液、 由气液两相构成的气液两相流如沸腾液体或汽雾、 由气固两相构 成的气固两相流如烟尘气、 由气固液三相构成的气固液三相流如湿化烟尘气, 流体物料, 还包括正在彭勃发展的超临界流体。  The fluid material comprises a liquid composed of a single homogeneous phase, a gas and a solid particulate material having suitable fluidity, including a slurry composed of two phases of solid and liquid, and an emulsion composed of two or more incompatible liquid phases. a gas-liquid two-phase flow composed of a gas-liquid two-phase flow such as a boiling liquid or a vapor mist, a gas-solid two-phase flow composed of two gas-solid phases, such as a soot gas, and a gas-solid liquid three-phase flow composed of gas-solid liquid three-phase Such as humidification of soot, fluid materials, including supercritical fluids that are being developed by Peng Bo.

所述的螺旋式折流板具有连续和不连续两种形式, 优选方案是连续螺旋 形式。  The spiral baffles have both continuous and discontinuous forms, and the preferred embodiment is a continuous spiral form.

为了保持螺旋的形态, 螺旋折流板可以由一根中央连接杆加强。 螺旋直 径较大的折流板除中央连接杆以外还可以设置数根的外周连接杆。 对于因为 空间限制不能设置中央连接杆的情形, 也可以只设数个外周连接杆。  In order to maintain the shape of the spiral, the spiral baffle can be reinforced by a central connecting rod. A baffle having a large spiral diameter can be provided with a plurality of outer connecting rods in addition to the central connecting rod. For the case where the central connecting rod cannot be set due to space limitation, it is also possible to provide only a plurality of outer connecting rods.

根据换热器的形状和种类不同, 活动折流板的运动方式包括沿螺旋中轴 线方向往复移动和绕螺旋中轴线旋转。  Depending on the shape and type of heat exchanger, the movable baffle moves in a reciprocating motion along the axis of the spiral and about the central axis of the spiral.

当活动折流板采用沿螺旋中轴线方向移动的方式时, 其移动行程应大于 等于螺旋的一个圈高。  When the movable baffle moves in the direction of the central axis of the spiral, its travel path should be greater than or equal to one turn of the spiral.

对于管壳式换热器, 所述的物料流动通道包括壳程和管程, 当换热器壳 程流通的物料易于结垢时, 可以在壳程设置活动折流板。 当换热器管程流通 的物料同样易于结垢时, 可以在管程同样设置活动折流板。 管程活动折流板 通常有多组。  For the shell-and-tube heat exchanger, the material flow passage includes a shell side and a tube length, and when the material circulating in the shell of the heat exchanger is prone to scale, the movable baffle may be disposed in the shell side. When the material flowing through the heat exchanger tube is also prone to fouling, the movable baffle can also be set in the tube path. The tube activity baffles usually have multiple groups.

为了区别以上两种折流板, 作用于换热器壳程的折流板命名为壳程活动 折流板, 作用于换热器管程的折流板命名为管程活动折流板。  In order to distinguish the above two kinds of baffles, the baffles acting on the shell side of the heat exchanger are named as shell-side movable baffles, and the baffles acting on the tubes of the heat exchanger are named tube-element baffles.

管程活动折流板的运动方式可以采用沿螺旋中轴线方向往复移动的移动 式运动方式, 也可以采用绕螺旋中轴线旋转的旋转式运动方式。 考虑到同时 驱动多个管程活动折流板同时运动的复杂程度和长期运行的可靠性, 采用移 动式运动方式为优选。 多个管程活动折流板由一个连接盘连接各中央杆连接 成为一个整体。 The movement mode of the tubular movable baffle may be a mobile motion that reciprocates along the central axis of the spiral, or a rotary motion that rotates around the central axis of the spiral. In view of the complexity of simultaneous movement of multiple tube-operated baffles and the reliability of long-term operation, the use of mobile motion is preferred. Multiple tube-operated baffles are connected by a connecting plate to each central rod Be a whole.

若管程活动折流板采用旋转式运动方式, 可以考虑用太阳轮或链条齿轮 传动方式同步驱动多个管程活动折流板。 如果管程通过的是具有易造成磨损 的浆体物料, 宜将传动部位与物料通过部位相对隔离, 并在传动部位设置不 易造成传动装置磨损的平衡流体。  If the tube-floating baffle adopts a rotary motion mode, it may be considered to synchronously drive a plurality of tubular active baffles by means of a sun gear or a chain gear transmission. If the pipe passes through a slurry material that is prone to wear, the transmission part should be relatively isolated from the material passing part, and a balanced fluid that is not likely to cause wear of the transmission device is disposed in the transmission portion.

由于多根换热管对折流板的限制, 壳程活动折流板的运动方式只能采用 移动方式。  Due to the limitation of the baffles by multiple heat exchange tubes, the movement of the shell-side movable baffles can only be moved.

折流板的驱动装置可以设置在换热器容器外, 也可以设置在换热器容器 内。 为了保证活动折流板的运行的长期可靠并易于检修, 折流板的驱动装置 优选设置在换热器容器外, 驱动装置由穿过容器的贯通连接杆与壳程折活动 流板的中央连接杆或连接各管程活动折流板中央连接杆的连接盘的连接。  The baffle drive can be arranged outside the heat exchanger vessel or in the heat exchanger vessel. In order to ensure long-term reliability and easy maintenance of the operation of the movable baffle, the driving device of the baffle is preferably arranged outside the heat exchanger container, and the driving device is connected to the center of the shell-folding flow plate by a through connecting rod passing through the container. A rod or a connection to a lands of the central connecting rods of each of the tubular baffles.

换热器容器指换热器的外壳, 对于管壳式换热器通常包括管壳和封头。 为了保证贯通连接杆与换热器容器之间密闭性, 在贯通连接杆与换热器 容器之间设置液压动密封。  The heat exchanger vessel refers to the outer casing of the heat exchanger, and the shell and tube heat exchanger typically includes a casing and a header. In order to ensure the airtightness between the through connecting rod and the heat exchanger container, a hydraulic dynamic seal is provided between the through connecting rod and the heat exchanger container.

为了阻止管壳内的固体颗粒在连接部件运动时侵入密封的间隙, 在动密 封换热器容器内侧设置阻止固体颗粒的过滤圈。  In order to prevent the solid particles in the envelope from intruding into the sealed gap when the connecting member moves, a filter ring for preventing solid particles is disposed inside the movable sealed heat exchanger container.

为了进一步长期可靠地阻止换热器容器内的固体颗粒在连接部件运动时 侵入密封的间隙, 在动密封的换热器容器内侧, 过滤圈的外侧设置过渡间隙 带, 并有意让液压动密封内的高压液体有控制地向换热器容器内侧缓慢泄漏。  In order to further reliably prevent the solid particles in the heat exchanger container from intruding into the sealing gap during the movement of the connecting member for a long time, a transition gap band is arranged on the outer side of the filter ring inside the heat-exchange container of the dynamic seal, and the hydraulic fluid seal is intentionally placed inside. The high pressure liquid is controlled to slowly leak to the inside of the heat exchanger vessel.

为了避免活动折流板和管束管壁或管壳管壁产生直接磨损, 在折流板和 上述管壁之间留有间隙, 工作时, 这些间隙中的短路流可以抑制结垢的积聚。  In order to avoid direct wear of the movable baffle and the tube wall or the tube wall, a gap is left between the baffle and the wall, and the short-circuit flow in these gaps can inhibit the accumulation of scale during operation.

为了避免管束、 活动折流板和管壳在重力作用下变形, 影响他们之间的 配合间隙, 换热器采用直立方式, 驱动装置位于换热器的上端。  In order to avoid deformation of the tube bundle, the movable baffle and the shell under the action of gravity, affecting the matching gap between them, the heat exchanger is in an upright manner, and the driving device is located at the upper end of the heat exchanger.

管束有时也称为换热管或热交换管, 三个名词在管壳式换热器内含义相 同。  Tube bundles are sometimes referred to as heat exchange tubes or heat exchange tubes. The three terms have the same meaning in shell and tube heat exchangers.

由于折流板在换热器内的运动速度不宜太快。 实际上, 每个循环运动周 期从几分钟到几个小时都可以满足消除沉淀和结垢的需要。 折流板过快的运 动可能造成对换热器和其他配套设备不利的压力波动或压力变化。 多种能够 提供慢速往复运动的机械驱动装置均可采用, 这里优选采用由液压装置驱动 移动式壳程折流板和管程折流板的往复运动。 Since the speed of the baffles in the heat exchanger is not too fast. In fact, each cycle of motion can range from a few minutes to a few hours to eliminate the need for precipitation and fouling. Excessive movement of the baffles can cause unfavorable pressure fluctuations or pressure changes to the heat exchanger and other associated equipment. A variety of mechanical drives that provide slow reciprocating motion can be used, preferably driven by hydraulics Reciprocating movement of the movable shell baffle and the tube baffle.

为了使得进入换热器管程的物料分配均匀并防止其沉淀结垢, 分配器采 用环形管式, 并使得输入管以切线方式进入环形管。  In order to evenly distribute the material entering the heat exchanger tube and prevent it from depositing and scaling, the distributor adopts a circular tube type and allows the inlet tube to enter the annular tube in a tangential manner.

为了避免不均匀热膨胀引起的管束变形损坏, 热膨胀补偿装置优选采用 浮头式热膨胀补偿技术方案。  In order to avoid tube bundle deformation damage caused by uneven thermal expansion, the thermal expansion compensating device preferably adopts a floating head type thermal expansion compensation technical solution.

如换热器长度较长, 为避免过长的管束变形造成管束与壳程折流板或管 程折流板之间的配合不良, 产生摩擦损坏, 可以在换热器中间部分设置一个 或数个的管束和壳程折流板支撑架, 这样壳程折流板被该支撑架分割成不连 续的几段, 各段之间由中央连接杆和外周连接杆连成一体。  If the length of the heat exchanger is long, in order to avoid excessively long tube bundle deformation, the mismatch between the tube bundle and the shell-side baffle or the tube-side baffle is poor, and friction damage may occur. One or several may be set in the middle part of the heat exchanger. The tube bundle and the shell-side baffle support frame, such that the shell-side baffle is divided into discontinuous segments by the support frame, and the segments are integrally connected by a central connecting rod and a peripheral connecting rod.

对于管套式换热器, 活动螺旋折流板技术方案同样适用, 只是位于换热 管外的折流板不能设置中央连接杆, 而只能采用外周连接杆加强, 外周连接 杆以两根以上为优选。 实际上, 套管式换热器也可以看作管程只有一根热交 换管的管壳式换热器。 管套式换热器换热管两侧的活动螺旋折流板运动方式 均可采用移动方式或旋转方式。  For the tube-type heat exchanger, the movable spiral baffle technical solution is also applicable, except that the baffle plate outside the heat exchange tube cannot be provided with a central connecting rod, but can only be reinforced with a peripheral connecting rod, and the outer connecting rod is more than two. It is preferred. In fact, a tube-and-tube heat exchanger can also be considered as a shell-and-tube heat exchanger with only one heat exchange tube. The movable spiral baffle movement on both sides of the heat exchanger tube of the sleeve-type heat exchanger can be moved or rotated.

对于沉浸式蛇形管换热器和喷淋式蛇形管换热器, 可以设置为仅其直管 部分作为换热区域, 并在直管部分内部设置活动螺旋折流板。  For the immersed coil heat exchanger and the spray coil heat exchanger, it is possible to set only the straight pipe portion as the heat exchange region, and the movable spiral baffle is arranged inside the straight pipe portion.

本发明的优点:  Advantages of the invention:

活动折流板可以加强换热器管道腔隙内的湍流, 并可使得湍流最强烈区 域在换热器内周期性地改变, 在提高换热效率的同时, 可以防止在低速流动 区产生结垢。 活动折流板更大的作用可以体现在预留的折流板与管道壁之间 缝隙处会发生少量的短路物料流, 从而造成缝隙处的物料的相对高速流动, 对已趋于形成的结垢产生周期性的清除作用, 这种清除作用不会造成管壁和 折流板的直接机械磨损, 以此可以大大延长设备的维修维护周期。 另外, 如 果因为偶然的原因在局部形成了较厚的结垢, 在折流板的活动过程中还会对 污垢及时机械刮除, 防止其累积固结。  The active baffle can enhance the turbulence in the heat exchanger pipe cavity, and can make the most intense turbulent zone change periodically in the heat exchanger, which can prevent the formation of fouling in the low-speed flow zone while improving the heat exchange efficiency. . The larger effect of the active baffle can be that a small amount of short-circuit material flow occurs at the gap between the reserved baffle and the pipe wall, thereby causing a relatively high-speed flow of the material at the gap, and a knot that has been formed. The scale produces a periodic cleaning action that does not cause direct mechanical wear on the pipe wall and baffles, which greatly extends the maintenance and repair cycle of the equipment. In addition, if thicker scale is formed locally due to accidental reasons, the dirt will be mechanically scraped off during the movement of the baffle to prevent it from accumulating.

另外, 该发明对通过螺旋折流板的移动可以避免容易发生分离的非均质 物料在通过换热器时产生沉积和因此导致的意外阻塞。 附图说明 图 1为管壳式换热器的局部剖开立体结构示意图。 In addition, the invention can prevent the occurrence of deposition and thus accidental clogging of the heterogeneous material which is prone to separation when passing through the heat exchanger by the movement of the spiral baffle. DRAWINGS 1 is a partially cutaway perspective structural view of a shell-and-tube heat exchanger.

图 2为管壳式换热器局部剖开物料通路立体结构示意图。  Figure 2 is a schematic view showing the three-dimensional structure of the material passage of the shell-and-tube heat exchanger.

图 3为管壳式换热器壳程折流板系统立体结构示意图。  Figure 3 is a schematic view showing the three-dimensional structure of the shell-side baffle system of the shell-and-tube heat exchanger.

图 4为管壳式换热器管程折流板系统立体结构示意图。  Figure 4 is a schematic view showing the three-dimensional structure of the tube-and-tube baffle system of the shell-and-tube heat exchanger.

图 5为管壳式换热器环状分流腔局部剖开立体结构示意图。  Fig. 5 is a partially cutaway perspective structural view of the annular shunt cavity of the shell-and-tube heat exchanger.

图 6为管壳式换热器封头、 挡板和折流板连接杆通道立体剖开示意图。 图 7为管壳式换热器折流板连接杆通道密封结构立体剖开示意图。  Fig. 6 is a perspective view showing the passage of the shell-and-tube heat exchanger head, the baffle plate and the baffle connecting rod passage. Fig. 7 is a perspective view showing the sealing structure of the connecting rod passage of the baffle plate of the shell-and-tube heat exchanger.

图 8为管壳式换热器换热管导流口立体示意图。  Figure 8 is a perspective view of the air inlet of the heat exchange tube of the shell-and-tube heat exchanger.

图 9为套管式换热器的局部剖开立体结构示意图。  Figure 9 is a partially cutaway perspective view of the casing heat exchanger.

图 10为套管式换热器管腔通路剖开立体结构示意图。  Fig. 10 is a perspective view showing the three-dimensional structure of the tube cavity passage of the sleeve type heat exchanger.

图 11为套管式换热器外管折流板系统立体结构示意图。  Figure 11 is a perspective view showing the three-dimensional structure of the outer tube baffle system of the sleeve type heat exchanger.

图 12为套管式换热器内管折流板系统立体结构示意图。  Figure 12 is a perspective view showing the three-dimensional structure of the inner tube baffle system of the sleeve type heat exchanger.

图 13为套管式换热器中央剖面示意图。  Figure 13 is a schematic cross-sectional view of the central portion of the tube-type heat exchanger.

图 14为套管式换热器外管折流板传动装置剖面示意图。  Figure 14 is a schematic cross-sectional view of the outer tube baffle transmission of the sleeve type heat exchanger.

图 15为由三个套管式换热器单元组成的换热器组合。  Figure 15 shows a heat exchanger combination consisting of three tube-type heat exchanger units.

图 16为带有螺旋折流板的喷淋式蛇形管换热器剖开立体结构示意图。 图 17为带有螺旋折流板的沉浸式蛇形管换热器剖开立体结构示意图。 具体实施方式  Figure 16 is a schematic perspective view showing the structure of a spray-type serpentine heat exchanger with a spiral baffle. Figure 17 is a schematic perspective view showing the immersed serpentine tube heat exchanger with a spiral baffle. detailed description

实施例 1  Example 1

带有壳程移动螺旋折流板和管程移动螺旋折流板的管壳式换热器。  A shell-and-tube heat exchanger with a shell-side moving spiral baffle and a tube-passing moving spiral baffle.

参见附图 1。 该装置包括管壳 11、 挡板 12、 封头 13、 换热管 14、 环形分 流器 15、 壳程移动螺旋折流板组件 16、 管程移动螺旋折流板组件 17、液压动 密封组件 18等主要组成部分。  See Figure 1. The apparatus includes a casing 11, a baffle 12, a head 13, a heat exchange tube 14, an annular splitter 15, a shell-side moving spiral baffle assembly 16, a tube-moving helical baffle assembly 17, and a hydraulic fluid seal assembly 18. And other major components.

其中的管壳 11, 挡板 12, 封头 13、 多根换热管 14与现有的普通管壳式 换热器的相应部分的组合关系和功能相同, 环形分流腔 15相当于浮头式管壳 换热器的浮头, 壳程移动螺旋折流板组件 16具有现有的管壳式换热器的螺旋 折流板的折流功能, 但可以在管壳内移动, 管程移动螺旋折流板组件 17将所 有热交换管内的移动螺旋折流板组合成一个在统一控制下运动的整体。 参见附图 1-2。管壳 11上设置了壳程进料口 111, 壳程进料口 111以一根 短的圆管呈切线方向与管壳内腔连通, 且其指向与壳程移动螺旋折流板的螺 旋线方向相同。 为了减小进料口处物料对局部换热管的冲击磨损, 可以设置 为管壳进料口处管腔增粗, 从而使得物料从四周呈螺旋形进入管腔。 壳程出 料口 112位于管壳下端。 管壳下部偏向两侧的各设置一个管程进料口 113。 The combination of the casing 11, the baffle 12, the head 13, and the plurality of heat exchange tubes 14 and the corresponding portions of the conventional common shell-and-tube heat exchanger are the same, and the annular shunt chamber 15 is equivalent to the floating head tube. The floating head of the shell heat exchanger, the shell-side moving spiral baffle assembly 16 has the baffle function of the spiral baffle of the existing shell-and-tube heat exchanger, but can move within the shell, and the tube moves the spiral baffle The plate assembly 17 combines the moving helical baffles in all of the heat exchange tubes into a single unit that moves under uniform control. See Figure 1-2. The shell casing 11 is provided with a shell-side feed port 111, and the shell-side feed port 111 communicates with the inner cavity of the envelope in a tangential direction by a short circular tube, and the spiral is directed to the spiral baffle of the shell-side moving shell The same direction. In order to reduce the impact wear of the material at the feed port on the local heat exchange tube, the tube cavity may be thickened at the inlet of the shell, so that the material spirally enters the lumen from the periphery. The shell-side discharge port 112 is located at the lower end of the envelope. A pipe-length feed port 113 is provided for each of the lower sides of the casing.

挡板 12位于管壳上端, 与上方的封头 13和下方的管壳 11密闭连接, 挡 板 12上设置了多个开孔 121, 开孔 121与换热管 14的内腔密闭连通。 挡板 12的中央部位设置了一个向上延伸的中央管 122, 中央管 122伸出封头上部, 并与封头密闭连接。  The baffle 12 is located at the upper end of the casing, and is closely connected to the upper header 13 and the lower casing 11 . The baffle 12 is provided with a plurality of openings 121, and the opening 121 is in closed communication with the inner cavity of the heat exchange tube 14. The central portion of the baffle 12 is provided with an upwardly extending central tube 122 which extends out of the upper portion of the closure and is hermetically connected to the closure.

参见附图 8。为了让从挡板开孔 121流出的管程物料在挡板 12与封头 13 所围成的汇流腔 133 内形成旋转流, 以防止物料在汇流腔 133 内产生颗粒沉 积或结垢,在开口 121的上侧设置定向喷口 123,所有定向喷口 123—致指向 其所在的以挡板中心线 124为圆心的同心圆的切线方向。  See Figure 8. In order to allow the pipe-way material flowing out of the baffle opening 121 to form a swirling flow in the confluence chamber 133 surrounded by the baffle 12 and the head 13, to prevent particles from depositing or fouling in the confluence chamber 133, at the opening The upper side of the 121 is provided with a directional spout 123, all of which are oriented in the tangential direction of the concentric circles where the baffle centerline 124 is centered.

参见附图 2、 6和 7。 封头 13位于挡板上方, 大致呈半空腔环形, 与挡板 12围成半环形汇流腔 133。 封头 13外侧设置出料口 131, 管程出料口 131以 一根短的圆管呈切线方向与汇流腔 133连通。 在半环中央部位沿半环轴线方 向设置中央管穿孔 132,供挡板中央管 122穿出并与挡板中央管 122密闭连接。 在半环上部设置两个连接杆穿通管 134, 供两个贯通连接杆 1802穿过。  See Figures 2, 6 and 7. The head 13 is located above the baffle and has a substantially semi-cavity annular shape and encloses a semi-annular confluence chamber 133 with the baffle 12. The discharge port 131 is disposed outside the head 13 , and the pipe discharge port 131 communicates with the confluence chamber 133 in a tangential direction by a short circular pipe. A central tube perforation 132 is provided in the central portion of the half-ring along the direction of the half-ring axis for the baffle central tube 122 to pass out and to be hermetically connected to the baffle central tube 122. Two connecting rod feedthroughs 134 are provided in the upper portion of the half ring for the two through connecting rods 1802 to pass through.

参见附图 2和 3。多根换热管 14穿过壳程移动螺旋折流板上的通孔 1611, 上端通过挡板 13和封头内的管程汇流腔 133密闭连通,下端和环形分流器 15 分流腔 154密闭连通。  See Figures 2 and 3. The plurality of heat exchange tubes 14 pass through the through holes 1611 of the shell-side moving spiral baffle, and the upper end is hermetically connected through the baffle 13 and the tube-side confluence chamber 133 in the head, and the lower end and the annular shunt 15 are connected to the shunt chamber 154. .

参见附图 2和 5。 环形分流器 15位于管壳内腔近下端处, 四周与管壳滑 动连接。 环形分流器 15的分流腔 154分别与换热管 14的管腔密闭连通, 并 通过两条进料管 151与管壳下部偏向两侧的两个管程进料口 113密闭连通。 进料管为柔性管道, 在环形分流器 15的外下方与在环形分流器 15呈切线方 向密闭连通。 环形分流器 15内腔设置管程折流板稳定架 153。 环形分流器中 央设置壳程折流板稳定架 152,壳程折流板稳定架 152上设置供物料通过的间 隙。沿环形分流器外侧设置多个外侧凸起 155,外侧凸起之间的间隔与管壳之 间形成可供物料通过的间隙。 参见附图 1和 3。 壳程移动螺旋折流板组件 16包括壳程移动螺旋折流板 161、 中央连接杆 162、 外周连接杆 163。 中央连接杆 162和外周连接杆 163 分别在中央和外周部位与壳程移动螺旋折流板 161固定连接。中央连接杆 162 上端与贯通连接杆 1801连接, 贯通连接杆 1801穿过挡板中央管 122与管壳 外的壳程折流板液压驱动装置连接。 中央连接杆 162下端与环形分流器 15中 央的壳程折流板稳定架 152滑动连接。 壳程移动螺旋折流板 162与换热管 14 及管壳 11之间留有一定间隙。 该间隙的大小以允许少量物料通过, 冲击、 抑 制污垢凝聚, 又不至于影响折流板的折流效果为限。 See Figures 2 and 5. The annular shunt 15 is located at the lower end of the inner cavity of the casing, and is slidably connected to the casing. The splitting chambers 154 of the annular flow divider 15 are respectively in closed communication with the tubes of the heat exchange tubes 14, and are hermetically connected to the two tube inlets 113 on both sides of the lower portion of the tube through the two feed tubes 151. The feed pipe is a flexible pipe that is in closed communication with the annular splitter 15 in a tangential direction outside the annular splitter 15. A tube-pass baffle stabilizer 153 is disposed in the inner cavity of the annular shunt 15. A shell-side baffle stabilizer 152 is disposed in the center of the annular splitter, and a gap is provided on the shell-side baffle stabilizer 152 for material to pass. A plurality of outer protrusions 155 are disposed along the outer side of the annular shunt, and a space between the outer protrusions and the tube shell forms a gap through which the material can pass. See Figures 1 and 3. The shell-side moving helical baffle assembly 16 includes a shell-side moving helical baffle 161, a central connecting rod 162, and a peripheral connecting rod 163. The center connecting rod 162 and the outer peripheral connecting rod 163 are fixedly coupled to the shell-side moving spiral baffle 161 at the center and outer peripheral portions, respectively. The upper end of the central connecting rod 162 is connected to the through connecting rod 1801, and the through connecting rod 1801 is connected to the shell baffle hydraulic driving device outside the envelope through the baffle central tube 122. The lower end of the central connecting rod 162 is slidably coupled to the shell baffle stabilizing frame 152 at the center of the annular splitter 15. A gap is left between the shell-side moving spiral baffle 162 and the heat exchange tube 14 and the envelope 11. The size of the gap is limited to allow a small amount of material to pass, impact, inhibit the condensation of dirt, and does not affect the baffling effect of the baffle.

参见附图 1 、 4和 6。 管程移动螺旋折流板组件 17包括多组管程移动螺 旋折流板 171及中央加强杆 172、连接盘 173、 贯通连接杆 1802。 管程移动螺 旋折流板 171与中央加强杆 172固定连接。 所有的中央加强杆 172上端与连 接盘 173连接, 下端与设置在环形分流器 15内腔的管程折流板稳定架 153滑 动连接。连接盘 173通过两个贯通连接杆 1802通过连接杆穿通管 134与管壳 外的管程折流板液压驱动装置连接。  See Figures 1, 4 and 6. The tube-moving helical baffle assembly 17 includes a plurality of sets of tube-moving helical baffles 171 and a central reinforcing rod 172, a lands 173, and a through-connecting rod 1802. The tube-moving spiral baffle 171 is fixedly coupled to the central reinforcing rod 172. The upper ends of all of the central reinforcing bars 172 are connected to the connecting plate 173, and the lower end is slidably coupled to the tube baffle stabilizer 153 provided in the inner cavity of the annular splitter 15. The lands 173 are connected to the tube baffle hydraulic drive outside the envelope by means of two through connecting rods 1802 through connecting rod feedthroughs 134.

管程移动螺旋折流板组件 17中的中央加强杆 172与壳程移动螺旋折流板 组件 16中的中央连接杆 162的功能相同, 这里采用不同的名称仅仅是为了方 便区别称谓。  The central reinforcing rod 172 in the tube-moving helical baffle assembly 17 functions the same as the central connecting rod 162 in the shell-moving helical baffle assembly 16, and the different names are used herein only for the purpose of distinguishing the names.

参见附图 1、 3、 6和 7。液压动密封组件 18包括过滤圈 181、密封帽 183、 液压泵 (未画出)、 密封圈 185。  See Figures 1, 3, 6 and 7. The hydraulic fluid seal assembly 18 includes a filter ring 181, a sealing cap 183, a hydraulic pump (not shown), and a seal ring 185.

滤圈 181 固定于换热器容器内侧, 具体为挡板中央管 122或连接杆穿通 管 134的内侧口处。  The filter ring 181 is fixed to the inside of the heat exchanger container, specifically at the inner side of the baffle central tube 122 or the connecting rod through tube 134.

密封帽 183与挡板中央管 122或连接杆穿通管 134密闭连通。 设置与挡 板中央管 122或连接杆穿通管 134分离的密封帽 183是为了便于封头 13与挡 板 12 的装配及自身磨损后更换。  The sealing cap 183 is in closed communication with the baffle central tube 122 or the connecting rod feedthrough tube 134. The sealing cap 183, which is provided separately from the flap center tube 122 or the connecting rod feedthrough 134, is for the purpose of facilitating the assembly of the head 13 and the flap 12 and replacing it after wear.

液压泵通过连接管 1831与密封帽 183的密封管 1832密闭连通。  The hydraulic pump is hermetically connected to the sealing tube 1832 of the sealing cap 183 through a connecting pipe 1831.

密封帽在游离端设置密封圈环槽 1832, 内容密封圈 185, 在与挡板中央 管 122或连接杆穿通管 134连接的连接端设置为与贯通连接杆 1801或 1802 紧密配合, 在接管 1831处设置环形槽 1836。  The sealing cap is provided with a sealing ring groove 1832 at the free end, and the content sealing ring 185 is disposed at a connection end with the baffle central tube 122 or the connecting rod through-tube 134 to closely cooperate with the through connecting rod 1801 or 1802, at the connecting tube 1831 An annular groove 1836 is provided.

挡板中央管 122或连接杆穿通管 134的内径较贯通连接杆 1801、 1802的 直径略大, 作为动密封的过渡间隙带。 The inner diameter of the baffle central tube 122 or the connecting rod through tube 134 is smaller than that of the connecting rods 1801, 1802 The diameter is slightly larger and acts as a transition gap for the dynamic seal.

工作时, 壳程物料自壳程进料口进入管壳内, 沿壳程折流板与管壳形成 的螺旋形通道向下到达环形分流器处, 沿环形分流器外侧凸起间隔与管壳之 间形成的间隙和环形分流器中央的壳程折流板稳定架处的间隙继续向下, 从 自壳程排料口流出, 完成壳程过程。  During operation, the shell-side material enters the shell from the shell-side feed inlet, and the spiral passage formed along the shell-side baffle and the shell reaches down to the annular splitter, and is spaced apart from the outer shell of the annular splitter The gap formed between the gap and the gap of the shell-side baffle stabilizer in the center of the annular shunt continues downward, from the shell-side discharge opening, completing the shell-side process.

管程物料从管壳下部两侧的两个管程进料口进入沿环形分流器, 分别进 入换热管, 沿管程折流板与换热管形成的螺旋形通道向上穿过挡板, 经定向 喷口进入封头内的汇流腔, 然后从管程排料口流出, 完成管程过程。  The pipe-path material enters the annular heat exchanger from two pipe-path feed inlets on both sides of the lower part of the shell, and enters the heat-exchange tube respectively, and the spiral passage formed along the pipe-path baffle and the heat exchange tube passes through the baffle upward. The directional nozzle enters the confluence chamber in the head, and then flows out from the tube discharge port to complete the tube process.

上述包括了壳程移动折流板和管程移动折流板的换热器可以适应壳程和 管程物料均易于结垢的应用流程。 这类应用包括煤直接液化流程中的高温高 压催化裂解前后的油煤浆之间的热交换过程, 或者褐煤水热脱水流程中高温 高压脱水过程前后的水煤浆之间的热交换过程, 贵金属湿法高温高压浸出物 料的热交换过程。  The above heat exchanger including the shell-side moving baffle and the tube-passing moving baffle can be adapted to the application process in which the shell and tube materials are easy to scale. Such applications include the heat exchange process between the coal slurry before and after the high temperature and high pressure catalytic cracking in the direct coal liquefaction process, or the heat exchange process between the coal water slurry before and after the high temperature and high pressure dehydration process in the lignite hydrothermal dehydration process, precious metal Heat exchange process of wet high temperature and high pressure leaching materials.

如果壳程或管程其中一项通过的是不易结垢的物料, 则可以将这一侧的 移动折流板组件改为固定折流板, 如用高压锅热蒸汽加热浆体物料, 浆体走 管程, 蒸汽走壳程, 壳程可以改为固定折流板。 如果这种不易结垢的物料的 热交换过程发生在相变温度范围, 则该侧移动折流板组件可以省略, 如前例 加热介质由过热蒸汽改为饱和蒸汽或超临界水, 则壳侧可以不设置折流板。  If one of the shell or tube passes through a material that is not easily scaled, the moving baffle assembly on this side can be changed to a fixed baffle, such as heating the slurry material with hot steam in a pressure cooker, and the slurry is taken. Tube process, steam shell side, shell side can be changed to fixed baffle. If the heat exchange process of the non-fouling material occurs in the phase transition temperature range, the side moving baffle assembly can be omitted. If the heating medium is changed from superheated steam to saturated steam or supercritical water, the shell side can be No baffles are provided.

以上变通在技术上均由该领域的普通技术人员所掌握, 无需另行详细叙 述。  The above modifications are technically known to those of ordinary skill in the art and need not be described in detail.

实施例 2  Example 2

带有外管活动螺旋折流板和内管活动螺旋折流板的管套式换热器。  A sleeve-type heat exchanger with an outer tube movable spiral baffle and an inner tube movable spiral baffle.

参见附图 9。 该装置每个功能单位包括外管 21、 内管 22、 U形肘管 23、 外管活动螺旋折流板组件、 内管活动螺旋折流板组件、 驱动组件、 液压密封 组件等主要组成部分。  See Figure 9. Each functional unit of the device includes an outer tube 21, an inner tube 22, a U-shaped elbow 23, an outer tube movable spiral baffle assembly, an inner tube movable spiral baffle assembly, a drive assembly, a hydraulic seal assembly and the like.

参见附图 10。 外管内分为 3个腔: 传动腔 211、 热交换腔 212和平衡腔 See Figure 10. The outer tube is divided into three chambers: a transmission chamber 211, a heat exchange chamber 212 and a balance chamber.

213。 传动腔设置了蜗轴贯通孔 2111和液压输入孔 2112。 平衡腔 213设置了 液压输入孔 2132。 213. The transmission cavity is provided with a worm shaft through hole 2111 and a hydraulic input hole 2112. The balance chamber 213 is provided with a hydraulic input hole 2132.

参见附图 10和 11。 传动腔 211、 热交换腔 212和平衡腔 213之间由两组 隔离盘 273隔离板 274分隔开来。 See Figures 10 and 11. There are two groups between the transmission chamber 211, the heat exchange chamber 212 and the balance chamber 213. The spacer disk 273 is separated by a spacer 274.

参见附图 10。 内管贯穿外管的 3个腔, 两端与 U形肘管密闭连通, 肘管 与内管连接处附近设置内管折流板传动贯通孔 231。  See Figure 10. The inner tube penetrates the three chambers of the outer tube, and the two ends are in closed communication with the U-shaped elbow tube, and the inner tube baffle transmission through hole 231 is disposed near the joint between the elbow tube and the inner tube.

参见附图 11。 外管活动螺旋折流板组件包括外管活动螺旋折流板 241、 4 根折流板连接杆 242、 两个外管折流板连接器 243。  See Figure 11. The outer tube movable spiral baffle assembly includes an outer tube movable spiral baffle 241, four baffle connecting rods 242, and two outer tube baffle connectors 243.

参见附图 12。 内管活动螺旋折流板组件包括括内管活动螺旋折流板 251、 1根折流板中央杆 252。  See Figure 12. The inner tube movable helical baffle assembly includes an inner tube movable helical baffle 251 and a baffle central rod 252.

参见附图 9、 11和 14。 驱动组件包括位于外管传动腔内的驱动涡轮 261、 驱动蜗杆 262和位于平衡腔内的平衡节 263,驱动涡轮 261和平衡节 263内设 置了各自的半推力轴承 2611和 2631,位于内管的折流板中央杆 252贯穿内管 两端连通的 U形肘管的传动贯通孔 231。  See Figures 9, 11, and 14. The drive assembly includes a drive turbine 261 located within the outer tube drive cavity, a drive worm 262, and a balance section 263 located within the balance chamber. The drive turbine 261 and the balance section 263 are provided with respective semi-thrust bearings 2611 and 2631 located in the inner tube. The baffle center rod 252 penetrates the transmission through hole 231 of the U-shaped elbow that communicates at both ends of the inner tube.

参见附图 9、 10、 13和 14。 液压密封组件包括液压泵(未画出)、 连通液 压泵与各液压密封腔的连通管(未画出), 隔离液体输入口 2112, 隔离传动腔 211与热交换腔 212以及热交换腔 212与平衡腔 213的两组隔离盘 273隔离板 274, 隔离盘 273与隔离板 274之间设置有密封毡片, 隔离盘 273与外管传动 腔 211 内的传动涡轮固定连接, 隔离盘 273通过外管折流板连接器 243与折 流板连接杆 242连接。  See Figures 9, 10, 13 and 14. The hydraulic seal assembly includes a hydraulic pump (not shown), a communication tube (not shown) that connects the hydraulic pump and each hydraulic seal chamber, an isolating liquid input port 2112, an isolating transmission chamber 211 and a heat exchange chamber 212, and a heat exchange chamber 212. The two sets of isolation discs 273 of the balance chamber 213 are separated from the plate 274, and a sealing mat is disposed between the separating disc 273 and the partitioning plate 274. The separating disc 273 is fixedly connected with the transmission turbine in the outer tube transmission chamber 211, and the isolating disc 273 passes through the outer tube. The baffle connector 243 is coupled to the baffle connecting rod 242.

参见附图 11。 换热器工作时驱动外管活动螺旋折流板组件运动的动力的 传递过程是外接动力——驱动蜗杆 262 驱动涡轮 261——隔离盘 273 外管折流板连接器 243——折流板连接杆 242——外管活动螺旋折流板 241。  See Figure 11. The transmission process of the power of the spiral baffle assembly driving the outer tube during operation of the heat exchanger is external power - driving the worm 262 driving the turbine 261 - the isolating plate 273 the outer tube baffle connector 243 - the baffle connection Rod 242 - outer tube movable helical baffle 241.

U形肘管的传动贯通孔 231与折流板中央杆 252之间设置液压动密封, 其结构与实施例 1 的中央管及密封帽内的液压动密封结构相似, 不同之处是 因其运动方式为旋转运动, 不存在折流板中央杆 252运动中会将颗粒带入密 封间隙的问题, 故无需设定过渡间隙带。  A hydraulic dynamic seal is arranged between the transmission through hole 231 of the U-shaped elbow and the central rod 252 of the baffle, and the structure thereof is similar to that of the central tube and the sealing cap of the first embodiment, except that the movement is caused by the movement. The mode is a rotary motion, and there is no problem that the baffle center rod 252 will bring the particles into the sealing gap during the movement, so there is no need to set the transition gap band.

隔离传动腔、 平衡腔和 U形肘管的传动贯通孔处的密封腔内由高压泵经 隔离液体输入口向其中泵入隔离密封液, 具体液体可以使用与浆体物料内的 液体成分相同的液体, 也可以使用其它具有润滑作用, 同时进入物料中不会 对物料造成不良影响的液体。  The sealed cavity at the transmission through-hole of the isolated transmission cavity, the balance cavity and the U-shaped elbow is pumped into the isolation sealing liquid by the high-pressure pump through the isolation liquid input port, and the specific liquid can be used in the same liquid composition as the slurry material. Liquids, other liquids that have a lubricating effect and that do not adversely affect the material at the same time can be used.

内套管和外套管物料通过的方向相反, 使其热交换为逆流热交换。 同时, 内套管和外套管活动螺旋折流板的旋转方向最好设置为可以推动物料前进的 方向。 虽然活动螺旋折流板低速旋转时对物料的推动作用不大, 但仍需考虑 其潜在的影响。 The inner and outer casing materials pass in opposite directions, causing their heat exchange to be countercurrent heat exchange. Simultaneously, The direction of rotation of the inner and outer casing movable helical baffles is preferably set to a direction that urges the material to advance. Although the active spiral baffle has little effect on the material during low-speed rotation, its potential impact needs to be considered.

上面描述的是带有外管活动螺旋折流板和内管活动螺旋折流板的管套式 换热器的一个工作单位。 参见附图 15, 多个工作单位可以串联起来使用, 可 以增大换热面积并提高换热能力。  Described above is a working unit of a sleeve-type heat exchanger with an outer tube movable spiral baffle and an inner tube movable spiral baffle. Referring to Figure 15, multiple work units can be used in series to increase heat exchange area and improve heat transfer capacity.

实施例 3  Example 3

参见附图 16, 带有螺旋折流板的喷淋式蛇形管换热器。  See Figure 16, a spray-type coil heat exchanger with a spiral baffle.

包括液体喷淋装置 31、 换热管 32 和移动螺旋折流板组件。  It includes a liquid spray device 31, a heat exchange tube 32 and a moving spiral baffle assembly.

工作时喷淋装置 31在换热器向换热管 32 的直管部位喷淋冷却液或加温 液 311。被加热或冷却的流体物料从换热管 32下口 321流入, 上口 322流出。 移动螺旋折流板组件中的螺旋折流板 331 经由穿过换热管管壁的中央连接杆 332的连接在外接往复运动驱动装置的驱动下作往复运动。  In operation, the spraying device 31 sprays the coolant or the warming liquid 311 to the straight pipe portion of the heat transfer pipe 32 in the heat exchanger. The heated or cooled fluid material flows from the lower port 321 of the heat exchange tube 32, and the upper port 322 flows out. The spiral baffle 331 in the moving helical baffle assembly is reciprocated by the connection of the central connecting rod 332 passing through the wall of the heat exchange tube under the drive of an external reciprocating drive.

与普通喷淋式蛇形管换热器相比较, 带有螺旋折流板的喷淋式蛇形管换 热器可以防止换热管腔内结垢和提高换热效率。  Compared to conventional spray-type coiled-tube heat exchangers, a spray-type serpentine heater with a spiral baffle prevents fouling in the heat transfer lumen and improves heat transfer efficiency.

实施例 4  Example 4

参见附图 17, 带有螺旋折流板的沉浸式蛇形管换热器。  See Figure 17, an immersed coiled tube heat exchanger with a spiral baffle.

包括冷却液体容器 41、 换热管 42和旋转螺旋折流板组件。  A cooling liquid container 41, a heat exchange tube 42 and a rotating spiral baffle assembly are included.

工作时冷却液从液体容器 41下部的进液管 411流入, 从液体容器 41上 部的排液管 412流出。被冷却的流体物料从换热管 42上口流入 421,下口 422 流出。 旋转螺旋折流板组件中的螺旋折流板 431 经由穿过换热管管壁的中央 连接杆 432的连接在外接旋转驱动装置的驱动下作旋转运动。  The coolant flows from the inlet pipe 411 at the lower portion of the liquid container 41 during operation, and flows out from the upper pipe 412 of the liquid container 41. The cooled fluid material flows from the upper port of the heat exchange tube 42 to the port 421, and the lower port 422 flows out. The spiral baffle 431 in the rotating spiral baffle assembly is rotationally driven by the connection of the central connecting rod 432 passing through the wall of the heat exchange tube under the drive of an external rotary drive.

如果该换热器用于加热换热管内的流体物料, 则液体容器和换热管的进、 出口位置各自对调即可。  If the heat exchanger is used to heat the fluid material in the heat exchange tube, the inlet and outlet positions of the liquid container and the heat exchange tube are respectively adjusted.

与普通沉浸式蛇形管换热器相比较, 带有螺旋折流板的喷淋管式换热器 可以防止换热管腔内结垢和提高换热效率。 另外, 旋转螺旋折流板还有附加 的推动换热管内流体物料流动的作用。  Compared with the conventional immersed coiled-tube heat exchanger, the spray tube heat exchanger with the spiral baffle can prevent fouling in the heat exchange tube chamber and improve heat exchange efficiency. In addition, the rotating helical baffles have the additional effect of propelling the flow of fluid material within the heat transfer tubes.

根据实际需要, 实施例 3和实施例 4 所用的螺旋折流板的驱动方式可以 互换。  The driving methods of the spiral baffles used in Embodiment 3 and Embodiment 4 can be interchanged according to actual needs.

Claims

权利要求 Rights request 1. 一种管式换热器, 包括管壳式换热器、 套管式换热器、 蛇形管换热器 和喷淋管式换热器, 其特征是, 在换热器换热区域的物料流动通道内设置能 够在折流板驱动装置驱动下运动的活动螺旋折流板。 1. A tubular heat exchanger comprising a shell-and-tube heat exchanger, a sleeve-type heat exchanger, a coil-shaped tube heat exchanger and a spray-tube heat exchanger, characterized in that heat exchanger heat exchanger An active helical baffle capable of moving under the drive of the baffle drive is disposed within the material flow passage of the region. 2. 如权利要求 1所述的管式换热器, 其特征是, 所述螺旋式折流板的螺 旋为连续螺旋。  The tubular heat exchanger according to claim 1, wherein the spiral baffle has a spiral of a continuous spiral. 3. 如权利要求 2所述的管式换热器, 具体为管壳式换热器, 所述物料流 动通道包括壳程和管程, 其特征是, 在壳程和管程均设置活动折流板, 分别 称之为壳程活动折流板和管程活动折流板, 管程活动折流板有多组, 壳程活 动折流板和管程活动折流板均由一根中央连接杆加强。  3. The tubular heat exchanger according to claim 2, specifically a shell-and-tube heat exchanger, wherein the material flow passage comprises a shell side and a tube length, wherein the shell side and the tube length are provided with an active folding The flow plate, which is called the shell-side active baffle and the tube-passing active baffle, respectively, has multiple sets of tube-floating baffles, and the shell-side active baffles and the tube-floating baffles are connected by a central connection. The rod is reinforced. 4. 如权利要求 3所述的管式换热器, 其特征是, 多个管程活动折流板通 过中央连接杆由一个连接盘连接为一体, 所述壳程活动折流板和管程活动折 流板的运动方式均为沿螺旋中轴线方向往复移动。  4. The tubular heat exchanger according to claim 3, wherein the plurality of tubular active baffles are integrally connected by a connecting plate through a central connecting rod, the shell-side movable baffle and the tube The moving baffles move in a reciprocating manner along the central axis of the spiral. 5. 如权利要求 3所述的管式换热器, 其特征是, 所述壳程活动折流板的 运动方式为沿螺旋中轴线方向往复移动, 所述管程活动折流板的运动方式为 绕螺旋中轴线旋转, 用太阳轮或链条齿轮传动方式驱动多个管程活动折流板 同步旋转。  5. The tubular heat exchanger according to claim 3, wherein the movement of the shell-side movable baffle is reciprocating along a direction of a central axis of the spiral, and the movement of the tubular baffle For rotation around the central axis of the spiral, a plurality of tubular active baffles are driven to rotate synchronously by means of a sun gear or a chain gear transmission. 6. 如权利要求 4所述的管式换热器, 其特征是, 所述折流板驱动装置设 置在管壳外, 折流板驱动装置由穿过管壳的贯通连接杆与壳程活动折流板的 中央连接杆或连接各管程活动折流板中央连接杆的连接盘连接起来。  6. The tubular heat exchanger according to claim 4, wherein the baffle driving device is disposed outside the casing, and the baffle driving device is operated by a through connecting rod and a shell side passing through the casing. The central connecting rod of the baffle or the connecting plate connecting the central connecting rods of the respective tubular baffles is connected. 7. 如权利要求 6所述的管式换热器, 其特征是, 在贯通连接杆与管壳之 间设置液压动密封。  7. A tubular heat exchanger according to claim 6, wherein a hydraulically movable seal is provided between the through connecting rod and the envelope. 8. 如权利要求 7所述的管式换热器, 其特征是, 在动密封管壳内侧设置 阻止固体颗粒的密封填料。  8. A tubular heat exchanger according to claim 7, wherein a sealing packing for preventing solid particles is disposed inside the dynamic sealing envelope. 9. 如权利要求 8所述的管式换热器, 其特征是, 在动密封的管壳内侧、 密封填料的外侧设置过渡间隙带, 并让液压动密封内的高压液体有控制地向 管壳内侧泄漏。 9. The tubular heat exchanger according to claim 8, wherein a transition gap band is disposed on the inner side of the casing of the dynamic seal and outside the seal packing, and the high pressure liquid in the hydraulic fluid seal is controlled to the tube The inside of the shell leaks. 10. 如权利要求 1 所述的管式换热器, 其特征是, 在折流板和换热管的 管壁之间留有间隙。 10. The tubular heat exchanger according to claim 1, wherein a gap is left between the baffles and the wall of the heat exchange tubes. 11. 如权利要求 6所述的管式换热器, 其特征是, 换热器采用直立方式, 驱动装置位于换热器的上端。  11. A tubular heat exchanger according to claim 6, wherein the heat exchanger is in an upright manner and the drive means is located at the upper end of the heat exchanger. 12. 如权利要求 11所述的管式换热器, 其特征是, 移动式壳程折流板和 管程折流板由液压装置驱动。  12. A tubular heat exchanger according to claim 11 wherein the movable shell baffle and the tube baffle are driven by hydraulic means. 13. 如权利要求 3 所述的管式换热器, 其特征是, 热膨胀补偿装置采用 浮头式热膨胀补偿技术方案, 管程物料均匀分流采用环形管式分配器实现, 分配器输入管以切线方向进入环形管。  13. The tubular heat exchanger according to claim 3, wherein the thermal expansion compensating device adopts a floating head thermal expansion compensating technical scheme, and the uniform flow of the tubular material is realized by a circular tubular distributor, and the distributor input pipe is in a tangential direction. Enter the ring tube. 14. 如权利要求 3 所述的管式换热器, 其特征是, 在换热器中间部分设 置一个或多个的管束和壳程折流板支撑架, 壳程折流板被该支撑架分割成不 连续的几段, 各段之间由中央连接杆和辅助连接杆连成一体。  14. The tubular heat exchanger according to claim 3, wherein one or more tube bundles and a shell-side baffle support frame are disposed in an intermediate portion of the heat exchanger, and the shell-side baffles are supported by the support frame Divided into discrete segments, each segment is connected by a central connecting rod and an auxiliary connecting rod. 15. 如权利要求 2 所述的管式换热器, 其特征是, 所述管式换热器具体 为套管式换热器, 所述活动折流板的运动方式为沿螺旋中轴线方向往复移动 或绕螺旋中轴线旋转。  15. The tubular heat exchanger according to claim 2, wherein the tubular heat exchanger is specifically a sleeve type heat exchanger, and the movable baffle moves in a direction along a central axis of the spiral Reciprocating or rotating around the central axis of the spiral.
PCT/CN2013/079665 2012-07-19 2013-07-19 Heat exchanger Ceased WO2014012514A1 (en)

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