WO2014010414A1 - Cell structure - Google Patents
Cell structure Download PDFInfo
- Publication number
- WO2014010414A1 WO2014010414A1 PCT/JP2013/067460 JP2013067460W WO2014010414A1 WO 2014010414 A1 WO2014010414 A1 WO 2014010414A1 JP 2013067460 W JP2013067460 W JP 2013067460W WO 2014010414 A1 WO2014010414 A1 WO 2014010414A1
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- WO
- WIPO (PCT)
- Prior art keywords
- battery
- holding member
- shape
- rigidity
- battery structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/548—Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/172—Arrangements of electric connectors penetrating the casing
- H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
- H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/211—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/222—Inorganic material
- H01M50/224—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
- H01M50/557—Plate-shaped terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/293—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/562—Terminals characterised by the material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery structure.
- a laminated body in which a plurality of positive electrodes and negative electrodes are alternately stacked via separators is accommodated in a flat rectangular battery case, and three pieces are extended laterally at equal intervals outside the side surface of the battery case body.
- An assembled battery structure in which a metal rod on a beam having a thickness of 2 to 4 mm and a predetermined width is fixed is known (Patent Document 1).
- the problem to be solved by the present invention is to provide a battery structure that suppresses deformation of a battery due to expansion of the battery and prevents contact with an adjacent battery.
- the present invention includes a holding unit that holds a shape of a flat secondary battery provided on a side surface of the flat secondary battery along a direction perpendicular to the stacking direction among a plurality of flat secondary batteries.
- the above-mentioned problem is solved by making the rigidity of the central part higher than the rigidity of the outer peripheral part on the main surface of the holding part facing the side surface and along the vertical direction.
- the rigidity of the central portion to which high stress is applied is increased on the side surface of the battery, so that deformation of the battery can be suppressed, and as a result, contact between adjacent batteries can be suppressed. Can be suppressed.
- FIG. 2 is a cross-sectional view taken along the line II-II in FIG. 1 is a perspective view of a battery structure according to an embodiment of the present invention. It is a top view of the battery structure of FIG. It is a perspective view of the battery structure which concerns on the modification of this invention. It is a disassembled perspective view of the battery module of the battery structure which concerns on the modification of this invention. It is a perspective view of the battery structure concerning other embodiments of the present invention. It is a side view of the battery structure of FIG.
- FIG. 10 is a cross-sectional view taken along line XX in FIG. 9.
- FIG. 10 is a sectional view taken along line XI-XI in FIG. 9.
- FIG. 10 is a figure which shows the battery structure which concerns on the modification of this example, (a) is a side view of a battery structure, (b) is a top view of a battery structure. It is a top view of the battery structure concerning other embodiments of the present invention. It is a top view of the battery structure concerning other embodiments of the present invention.
- FIG. 1 is a plan view of the battery 10
- FIG. 2 is a cross-sectional view taken along the line II-II of FIG.
- the X, Y, and Z axis displays in FIGS. 1 and 2 correspond to the axis displays in FIGS.
- the battery 10 is a lithium-based, flat plate, and laminated type flat (thin) secondary battery. As shown in FIGS. 1 and 2, the three positive plates 11, five separators 12, 3 The negative electrode plate 13, the positive electrode terminal 14, the negative electrode terminal 15, the upper exterior member 16, the lower exterior member 17, and an electrolyte (not particularly illustrated) are configured.
- the positive electrode plate 11, the separator 12, the negative electrode plate 13, and the electrolyte constitute a power generation element 18, the positive electrode plate 11 and the negative electrode plate 13 constitute an electrode plate, and the upper exterior member 16 and the lower exterior member 17 are a pair.
- the exterior member is configured.
- the positive electrode plate 11 constituting the power generation element 18 includes a positive electrode side current collector 11a extending to the positive electrode terminal 14, and positive electrode layers 11b and 11c formed on both main surfaces of a part of the positive electrode side current collector 11a, respectively.
- the positive electrode layers 11b and 11c of the positive electrode plate 11 are not formed over both main surfaces of the entire positive electrode side current collector 11a, but as shown in FIG.
- the positive electrode layers 11 b and 11 c are formed only on the portion of the positive electrode plate 11 that substantially overlaps the separator 12.
- the positive electrode plate 11 and the positive electrode side current collector 11a are formed of a single conductor. However, the positive electrode plate 11 and the positive electrode side current collector 11a are formed separately and joined together. May be.
- the positive electrode side current collector 11a of the positive electrode plate 11 is made of an electrochemically stable metal foil such as an aluminum foil, an aluminum alloy foil, a copper foil, or a nickel foil.
- the positive electrode layers 11b and 11c of the positive electrode plate 11 are formed of, for example, lithium composite oxides such as lithium nickelate (LiNiO 2 ), lithium manganate (LiMnO 2 ), or lithium cobaltate (LiCoO 2 ), chalcogen ( S, Se, Te)
- a positive electrode side current collector obtained by mixing a positive electrode active material such as a compound, a conductive agent such as carbon black, an adhesive such as an aqueous dispersion of polytetrafluoroethylene, and a solvent. It is formed by applying to both main surfaces of a part of 11a, drying and rolling.
- the negative electrode plate 13 constituting the power generation element 18 includes a negative electrode side current collector 13a extending to the negative electrode terminal 15 and negative electrode layers 13b and 13c formed on both main surfaces of a part of the negative electrode side current collector 13a, respectively. And have.
- the negative electrode layers 13b and 13c of the negative electrode plate 13 are not formed over both main surfaces of the entire negative electrode current collector 13a.
- the negative electrode layers 13 b and 13 c are formed only on the portion of the negative electrode plate 13 that substantially overlaps the separator 12.
- the negative electrode plate 13 and the negative electrode side current collector 13a are formed of a single conductor.
- the negative electrode plate 13 and the negative electrode side current collector 13a are formed as separate bodies and are joined together. May be.
- the negative electrode side current collector 13a of the negative electrode plate 13 is composed of an electrochemically stable metal foil such as nickel foil, copper foil, stainless steel foil, or iron foil. Further, the negative electrode layers 13b and 13c of the negative electrode plate 13 are formed of styrene as a negative electrode active material that occludes and releases lithium ions, such as amorphous carbon, non-graphitizable carbon, graphitizable carbon, or graphite.
- An aqueous dispersion of butadiene rubber resin powder is mixed, dried and then pulverized, so that the main material is carbonized styrene butadiene rubber supported on the surface of the carbon particles, and a binder such as an acrylic resin emulsion. Are further mixed, this mixture is applied to both main surfaces of a part of the negative electrode side current collector 13a, dried and rolled.
- the separator 12 of the power generation element 18 prevents a short circuit between the positive electrode plate 11 and the negative electrode plate 13 described above, and may have a function of holding an electrolyte.
- the separator 12 is a microporous film made of polyolefin such as polyethylene (PE) or polypropylene (PP), for example. When an overcurrent flows, the pores of the layer are blocked by the heat generation and the current is cut off. It also has a function.
- the separator 12 according to this example is not limited to a single-layer film such as polyolefin, but a three-layer structure in which a polypropylene film is sandwiched with a polyethylene film or a laminate of a polyolefin microporous film and an organic nonwoven fabric may be used. it can.
- various functions such as an overcurrent prevention function, an electrolyte holding function, and a separator shape maintenance (stiffness improvement) function can be provided.
- the power generation element 18 is formed by alternately stacking the positive electrode plates 11 and the negative electrode plates 13 with the separators 12 interposed therebetween.
- the three positive plates 11 are respectively connected to the positive terminal 14 made of metal foil through the positive current collector 11a, while the three negative plates 13 are connected to the negative current collector 13a. In the same manner, each is connected to a negative electrode terminal 15 made of metal foil.
- the positive electrode plate 11, the separator 12, and the negative electrode plate 13 of the power generation element 18 are not limited to the above number, and for example, one positive plate 11, three separators 12, and one negative plate 13 are also included.
- the power generation element 18 can be configured, and the number of the positive electrode plate 11, the separator 12, and the negative electrode plate 13 can be selected and configured as necessary.
- the positive electrode terminal 14 and the negative electrode terminal 15 are not particularly limited as long as they are electrochemically stable metal materials.
- the positive electrode terminal 14 for example, a thickness of about 0.2 mm is used, as in the positive electrode side current collector 11 a described above.
- An aluminum foil, an aluminum alloy foil, a copper foil, a nickel foil, or the like can be given.
- the negative electrode terminal 15, like the above-mentioned negative electrode side collector 13a nickel foil, copper foil, stainless steel foil, iron foil, etc. of thickness about 0.2 mm can be mentioned, for example.
- the metal foil itself constituting the current collectors 11 a and 13 a of the electrode plates 11 and 13 is extended to the electrode terminals 14 and 15.
- An electrode layer (positive electrode layer 11b, 11c or negative electrode layer 13b, 13c) is formed on a part of the sheet of metal foil 11a, 13a, and the remaining end portion is used as a connecting member to the electrode terminal.
- the metal foil which comprises the collectors 11a and 13a located between a positive electrode layer and a negative electrode layer and the metal foil which comprises a connection member by different materials and components You may connect.
- the power generation element 18 described above is housed and sealed in the upper exterior member 16 and the lower exterior member 17.
- the upper exterior member 16 and the lower exterior member 17 of this example are both resistant from the inner side to the outer side of the thin battery 1, such as polyethylene, modified polyethylene, polypropylene, modified polypropylene, or ionomer.
- an outer layer made of an excellent resin film is made of an excellent resin film.
- both the upper exterior member 16 and the lower exterior member 17 are made of a resin such as polyethylene, modified polyethylene, polypropylene, modified polypropylene, or ionomer on one surface of the metal foil such as aluminum foil (inner surface of the thin battery 1). It is made of a flexible material such as a resin-metal thin film laminate material in which the other surface (the outer surface of the thin battery 1) is laminated with a polyamide resin or a polyester resin.
- a resin such as polyethylene, modified polyethylene, polypropylene, modified polypropylene, or ionomer on one surface of the metal foil such as aluminum foil (inner surface of the thin battery 1).
- a flexible material such as a resin-metal thin film laminate material in which the other surface (the outer surface of the thin battery 1) is laminated with a polyamide resin or a polyester resin.
- the inner layers of the exterior members 16 and 17 are made of, for example, a resin such as polyethylene, modified polyethylene, polypropylene, modified polypropylene, or ionomer, so that good fusion properties with the metal electrode terminals 14 and 15 can be obtained. It can be secured.
- the positive terminal 14 is led out from one end of the sealed exterior members 16 and 17, and the negative terminal 15 is led out from the other end. Since a gap is formed in the fused portion between the upper exterior member 16 and the lower exterior member 17 by the thickness of the electrode terminals 14 and 15, the electrode terminals 14 and 15 are maintained in order to maintain the sealing performance inside the thin battery 1.
- a seal film made of polyethylene, polypropylene, or the like may be interposed in a portion where the exterior members 16 and 17 are in contact with each other. It is preferable from the viewpoint of heat-fusibility that the seal film is made of a resin of the same system as the resin constituting the exterior members 16 and 17 in both the positive electrode terminal 14 and the negative electrode terminal 15.
- These exterior members 16, 17 enclose the power generation element 18, part of the positive electrode terminal 14 and part of the negative electrode terminal 15, so that the internal liquid space formed by the exterior members 16, 17 contains an organic liquid solvent. While injecting a liquid electrolyte having a lithium salt such as lithium chlorate, lithium borofluoride or lithium hexafluorophosphate as a solute, the space formed by the exterior members 16 and 17 is sucked into a vacuum state, The outer peripheral edges of the members 16 and 17 are heat-sealed by hot pressing and sealed.
- a liquid electrolyte having a lithium salt such as lithium chlorate, lithium borofluoride or lithium hexafluorophosphate
- organic liquid solvent examples include ester solvents such as propylene carbonate (PC), ethylene carbonate (EC), dimethyl carbonate (DMC), and methyl ethyl carbonate, but the organic liquid solvent in this example is limited to this.
- organic liquid solvent prepared by mixing and preparing an ether solvent such as ⁇ -butylactone ( ⁇ -BL) or dietoxyethane (DEE) in the ester solvent can also be used.
- FIG. 3 is a perspective view of the battery structure 1.
- the battery structure 1 includes a plurality of batteries 10, an air layer 30, and a shape holding unit 40.
- the plurality of batteries 10 are arranged in a line with the stacking direction (corresponding to the Y direction in FIGS. 2 and 3) of the positive electrode plate 11, the negative electrode plate 13, and the separator 12 included in each battery 10 being the same direction. .
- the battery 10a and the battery 10b are arranged in pairs. Of the side surfaces of the battery 10a and the battery 10b, side surfaces (surfaces in the XZ direction) that are perpendicular to the stacking direction of the positive electrode plate 11, the negative electrode plate 13, and the separator 12 and that are opposite to each other.
- a battery 10a and a battery 10b are arranged. Moreover, the battery 10 is arrange
- the air layer 30 is formed so as to cover the side surfaces of the batteries 10a and 10b via the shape holding member 40. In other words, the shape member 40 is sandwiched between the air layer 30 and the batteries 10b and 10c. ing.
- the air layer 30 is a space formed by providing a gap between the side surface of the battery 10a and the side surface of the battery 10b, and the heat generated by the abnormal short circuit of the batteries 10a and 10b is adjacent (adjacent). It is formed to prevent it from being transmitted to. Since the thermal conductivity of the air contained in the air layer 30 is lower than that of resin or metal, the air layer 30 is a part that prevents heat conduction. For example, when an abnormal short circuit occurs in the battery 10a, the heat generated in the battery 10a is difficult to be transmitted to the battery 10b by the air layer 30, so heat transfer to the battery 10b is prevented.
- the shape retaining member 40 is provided between the pair of batteries 10a and 10b on the side surfaces facing each other with the batteries 10a and 10b.
- the shape holding member 40 is bonded to the side surface of the battery 10 with an adhesive or the like.
- the shape holding member 40 is provided to prevent deformation of the battery 10 due to expansion of the battery 10a, and is provided to increase the rigidity of the exterior members 16 and 17 of the battery 10a.
- FIG. 4 is a plan view of the battery 10a and the shape holding member 40 provided on the side surface of the battery 10a.
- description is abbreviate
- the shape holding member 40 has a pair of holding members 41 and 42.
- the holding member 41 and the holding member 42 are three rectangular parallelepiped rod-shaped members, and are formed of metal.
- the holding member 41 is disposed on the same surface so that the three members are parallel to each other and along the side surface of the battery 10a.
- the holding member 42 is arranged on the same plane so that the three members are parallel to each other and along the side surface of the battery 10a.
- the surface which contacts the side surface of the battery 10a among the side surfaces of the holding member 41 and the surface which contacts the side surface of the battery 10a among the side surfaces of the holding member 42 are on the same plane.
- the shape holding member 40 is provided in the battery 10a so that the main surface of the shape holding member 40 (the surface in contact with the side surface of the battery 10a and the XZ surface in FIGS. 3 and 4) is along the side surface of the battery 10a. It is done.
- the shape holding member 40 is connected to the battery 10a so that the longitudinal direction of each member of the holding member 41 and the longitudinal direction of each member of the holding member 42 are perpendicular to the side surface of the battery 10a (on the main surface of the shape holding member 40). Is provided.
- the longitudinal direction of each member of the holding member 41 is the X direction
- the longitudinal direction of each member of the holding member 42 is the Z direction.
- each member of the holding members 41 and 42 is provided in the center part of the side surface of the battery 10a.
- each member of the holding member 41 is provided near the center from both ends of the battery 10a in the Z direction of FIG. 4
- each member of the holding member 42 is formed from both ends of the battery 10a in the X direction of FIG. It is provided near the center.
- the members of the holding member 41 and the members of the holding member 42 are arranged so as to intersect at the center of the battery 10a.
- the members of the holding member 41 and the members of the holding member 42 do not intersect with each other on the outer peripheral portion of the battery 10a located on the outer side on the side surface with respect to the central portion on the side surface of the battery 10a.
- the central portion of the shape retaining member 40 corresponds to the central portion of the side surface of the battery 10a
- the outer peripheral portion of the shape retaining member 40 corresponds to the outer peripheral portion of the side surface of the battery 10a.
- the rigidity of the central portion of the side surface of the battery 10a (stiffness against stress in the stacking direction) is lower than the rigidity of the outer peripheral portion, and the central portion of the side surface of the battery 10a is easily deformed as the battery 10 expands. Become.
- the shape holding member 40 is provided on the side surface of the battery 10a to increase the rigidity of the battery 10a so as to hold the shape of the battery 10a.
- the rigidity of the center part in the main surface of the shape holding member 40 is made higher than the rigidity of an outer peripheral part by crossing each member of the shape members 41 and 42 in the part corresponded to the center part of the battery 10a. Therefore, the rigidity of the portion that is easily deformed by the expansion of the battery 10a becomes higher, and the deformation of the battery 10a can be suppressed. Further, when deformation of the battery 10a in the stacking direction is suppressed, the shape of the air layer 30 is also maintained, so that heat conduction to the other battery 10b can be prevented.
- the shape holding member 40 is provided on the side surfaces of the batteries 10a and 10b, and the rigidity of the central portion of the shape holding member 40 is determined on the main surface of the shape holding member 40 facing the side surface. Make it higher than the rigidity of the outer periphery. Thereby, when the battery 10 expand
- the shape holding member 40 is made of metal. Therefore, the heat
- a plurality of rod-shaped members of the shape members 41 and 42 are crossed at the central portion of the shape holding member 40.
- the rigidity of the central portion can be particularly increased, so that deformation of the battery 10 can be suppressed.
- contact with other adjacent batteries 10 can be prevented.
- the shape prevention member 40 is provided on each of the side surface of the battery 10a and the side surface of the battery 10b. However, the shape prevention member 40 is provided on either the side surface of the battery 10a or the side surface of the battery 10b. May be. Further, the rod-shaped members of the holding members 41 and 42 may be one, two, or four or more, and may have a shape other than a rectangular parallelepiped.
- FIG. 5 is a perspective view of a battery structure 1 according to a modification of the present invention.
- the battery structure 1 includes a battery 10 and a shape holding member 40.
- the difference from the battery structure 1 shown in FIG. 4 is that the air layer 30 is not provided.
- the shape holding member 40 is made of resin.
- the preferable thermal conductivity of the shape holding member 40 may be 0.5 W / mK or less.
- the shape-retaining member 40 is made of a resin having low thermal conductivity to prevent heat conduction to the other battery 10. Accordingly, in the modification, the air layer 30 can be omitted, and the battery 10 a and the battery 10 b are adjacent to each other via the shape holding member 40. Since each member of the holding members 41 and 42 is bonded to the side surface of the battery 10a and the side surface of the battery 10b, the respective members increase the rigidity of the battery 10b while increasing the rigidity of the battery 10a.
- the shape holding member 40 is formed of resin. Therefore, the heat conduction to the adjacent battery can be suppressed while preventing the battery 10 from being deformed.
- the shape holding member 40 is provided on the exterior members 16 and 17 of the flat battery 10, but the shape holding member 40 may be provided on the case 540 of the battery module 50 shown in FIG.
- FIG. 6 is an exploded perspective view of the battery module 50.
- the X, Y, and Z axis displays in FIG. 6 correspond to the axis displays in FIGS.
- the single cell 530 of the battery module 50 shown in FIG. 5 is a battery stack in which eight single cells are stacked.
- One unit cell is formed by sealing a power generation element in which an electrode plate and a separator are stacked with an exterior member. Further, terminals (tabs) connected to the electrode plates are led out from the end portions of the unit cells.
- the cell 530 of FIG. 5 is comprised by laminating
- the output terminals 531 and 532 of the anode and the cathode are connected to one end of the unit cell 530, respectively.
- the sleeve 533 is inserted into a hole provided in each of the stacked spacers, and is fastened with a bolt or the like to fix the unit cell 530 and the spacer 534.
- the insulating cover 535 is attached to the end face side of the unit cell 530 to which the output terminals 531 and 532 are connected, covers the electrode terminal, and maintains insulation between the electrode terminal and the outside of the unit cell. Similarly, the insulating cover 535 is attached to the side opposite to the connection surface of the output terminals 531 and 532 and covers the electrode terminals.
- a buffer material 536 is inserted between the spacer 534 and the upper case 361. The shock absorbing material 536 controls the function of preventing the influence of the vibration of the vehicle on the single cell when the battery module is mounted on the vehicle or the like.
- the case 540 includes an upper case 541 and a lower case 542. As shown in the drawing, an assembly such as a single cell 530 is inserted into the lower case 542, and the end portion of the upper case 541 and the lower case 542 are crimped to form the single cell 530. And a spacer 534 and the like are accommodated. Case 540 is formed of a thin steel plate.
- the insertion port 537 is provided in the insulating cover 535 and is fitted with a connector (not shown). When the connector is fitted into the insertion port 537, the voltage detection terminals of the unit cells constituting the unit cell 530 are electrically connected to the terminals of the connector.
- the battery module 50 according to this example is a stack of eight unit cells, but is not necessarily limited to eight, and the number of unit cells that are appropriately configured in each battery module is set. can do.
- the shape holding member 40 is provided on the side surface of the upper case 541 or the side surface of the lower case 542 in the same manner as in FIGS.
- the rigidity of the center part of the side surface of the upper case 40 can be made higher than the rigidity of the outer peripheral part, or the rigidity of the center part of the lower case 41 can be made higher than the rigidity of the outer peripheral part.
- the battery 10 and the battery module 50 correspond to the “flat secondary battery” of the present invention, and the shape holding member 40 corresponds to the “holding portion” of the present invention.
- FIG. 7 is a perspective view of a battery structure according to another embodiment of the present invention.
- FIG. 8 is a side view of the battery structure of FIG. This example differs from the first embodiment described above in that the metal plates 21 and 22 are provided. Other configurations are the same as those in the first embodiment described above, and the description thereof is incorporated as appropriate.
- the battery structure 1 of this example includes a plurality of batteries 10, metal plates 21 and 22, an air layer 30, and a shape holding member 40.
- the metal plates 21 and 22 are high heat conductive members formed in a plate shape from metal.
- the metal plates 21 and 22 are provided in a gap between the battery 10a and the battery 10b, and the metal plate 21 and the metal plate 22 are in close contact with the side surface of the battery 10a and the side surface of the battery 10b, respectively, and cover each side surface. Is provided.
- the metal plates 21 and 22 are provided in order to dissipate the heat by conducting heat generated from the batteries 10a and 10b.
- the preferable thermal conductivity of the metal plates 21 and 22 may be 1.0 W / mK or more.
- the shape holding member 40 is provided on the side surface of the battery 10 a via the metal plate 21 and on the side surface of the battery 10 b via the metal plate 22.
- the metal plates 21 and 22 formed in a plate shape are provided so as to cover the side surfaces of the batteries 10 a and 10 b, and the shape holding member 40 is connected to the battery 10 a via the metal plates 21 and 22. 10b.
- the heat generated from the battery 10 can be absorbed by the metal plates 21 and 22, the battery 10 can be cooled.
- the two metal plates 21 and 22 are provided between the battery 10a and the battery 10b. However, only one of the metal plates 21 and 22 may be provided.
- the metal plates 21 and 22 correspond to the “metal part” of the present invention.
- FIG. 9 is a diagram for explaining a battery structure according to another embodiment of the present invention, in which (a) shows a side view of the battery structure and (b) shows a plan view of the battery structure. 10 is a cross-sectional view taken along line XX in FIG. 9, and FIG. 11 is a cross-sectional view taken along line XI-XI in FIG.
- the shape holding member 40 is different from the first embodiment described above.
- Other configurations are the same as those of the first embodiment described above, and the descriptions of the first and second embodiments are incorporated as appropriate.
- the holding member 41 has members 41a and 41b, and the holding member 42 has members 42a and 42b.
- the member 41a is a rod-shaped member having two rectangular parallelepipeds, and has a height (a length in the Y direction in FIG. 9) and a width (a length in the Z direction in FIG. 9) perpendicular to the longitudinal direction. Each is formed to be the same in the direction.
- the member 41b is a single rod-like member, and is formed such that the height in the direction perpendicular to the longitudinal direction is high at the center in the longitudinal direction and is low at both ends in the longitudinal direction. With respect to the height in the Y direction of FIG.
- the holding member 41 is formed so that the height of the central portion of the member 41a is the same as the height of the central portion of the member 41b, and is provided on the side surfaces of the batteries 10a and 10b.
- the member 42a is a rod-shaped member having two rectangular parallelepipeds, and has a height (a length in the Y direction in FIG. 9) and a width (a length in the Z direction in FIG. 9) perpendicular to the longitudinal direction. Each is formed to be the same in the direction.
- the member 42b is a single bar-like member, and is formed such that the height in the direction perpendicular to the longitudinal direction is high at the center in the longitudinal direction and is low at both ends in the longitudinal direction. Regarding the heights of the members 42a and 42b in the Y direction in FIG.
- the holding member 42 is formed and provided on the side surfaces of the batteries 10a and 10b such that the height of the central portion of the member 42a is the same as the height of the central portion of the member 42b.
- the member 41a and the member 42a have the same shape, and the member 41b and the member 42b have the same shape.
- the shape maintaining member 40 is configured such that the height of the central portion of the main surface is higher than the height of the outer peripheral portion of the main surface in the stacking direction of the battery 10 with respect to the main surface.
- the direction of the stress applied to the shape retaining member 40 is the stacking direction of the battery 10, and the rigidity against the stress is reduced at the center.
- the rigidity of the central portion of the main surface of the shape maintaining member 40 is made higher than the rigidity of the outer peripheral portion. Therefore, in this example, the deformation of the battery 10a in the stacking direction can be suppressed, and the shape of the air layer 30 is also maintained, so that heat conduction to the other battery 10b can also be prevented.
- the shape holding member 40 of this example is formed such that the height of the central portion in the stacking direction of the batteries 10 is higher than the height of the outer peripheral portion. Therefore, when the battery 10 expand
- FIG. 12A and 12B are diagrams for explaining a battery structure according to a modification of the present invention.
- FIG. 12A is a side view of the battery structure
- FIG. 12B is a plan view of the battery structure.
- Each of the holding members 41 and 42 is a rod-shaped member having three rectangular parallelepipeds, and has a height (a length in the Y direction in FIG. 9) and a width (a length in the Z direction in FIG. 9) perpendicular to the longitudinal direction. ) Are formed to be the same in the longitudinal direction. Then, on the main surface of the shape holding member 40, the holding members 41 and 42 intersect at the center. As a result, the ratio of the area of the holding members 41 and 42 in the central part is larger than the ratio of the area of the holding members 41 and 42 in the outer peripheral part. Therefore, the rigidity of the central portion of the main surface of the shape maintaining member 40 is higher than the rigidity of the outer peripheral portion.
- the shape holding member 40 is formed such that the density of the area of the holding members 41 and 42 per unit area on the main surface is larger than the outer peripheral portion.
- FIG. 13 is a plan view of a battery structure according to another embodiment of the present invention.
- the shape holding member 40 is different from the first embodiment described above.
- Other configurations are the same as those of the first embodiment described above, and the description of the first embodiment is incorporated as appropriate.
- the shape holding member 40 has holding members 43a and 43b.
- the holding member 43a is formed in a plurality of honeycomb shapes by a metal frame.
- the holding member 43 a is provided in the central portion on the main surface of the shape holding member 40.
- the holding member 43b is formed in a plurality of honeycomb shapes by a metal frame.
- the holding member 43 b is provided on the outer peripheral portion on the main surface of the shape holding member 40.
- the honeycomb shape of the holding member 43a is smaller than the honeycomb shape of the holding member 43b. That is, in this example, a plurality of honeycomb-shaped frames are arranged on the main surface of the shape holding member 40, and the size of the honeycomb shape at the center is smaller than the honeycomb shape at the outer periphery. Is formed so as to be higher than the rigidity of the outer peripheral portion.
- the central portion is formed on the main surface of the shape holding member 40 in a honeycomb shape along the main surface.
- the outer peripheral portion of the shape holding member 40 is not necessarily formed in a honeycomb shape, and may have another shape.
- FIG. 14 is a plan view of a battery structure according to another embodiment of the present invention.
- the shape and material of the shape holding member 40 are different from those of the first embodiment described above.
- Other configurations are the same as those of the first embodiment described above, and the description of the first embodiment is incorporated as appropriate.
- the shape holding member 40 has holding members 44 and 45.
- the holding member 44 is formed of a plurality of rod-like members and is arranged so as to intersect at the center on the main surface.
- the holding member 45 is formed of a plurality of rod-shaped members, and is arranged so as to form a lattice at the outer peripheral portion on the main surface.
- the holding member 44 is formed of stainless steel (SUS),
- the holding member 45 is made of aluminum. Thereby, the shape holding member 40 is formed so that the rigidity of the central member on the main surface is higher than the rigidity of the outer peripheral member.
- the shape maintaining member 40 is formed such that the rigidity of the material in the central portion is higher than the rigidity of the material in the outer peripheral portion.
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Abstract
Description
本発明は、電池構造体に関するものである。 The present invention relates to a battery structure.
本出願は、2012年7月13日に出願された日本国特許出願の特願2012―157177に基づく優先権を主張するものであり、文献の参照による組み込みが認められる指定国については、上記の出願に記載された内容を参照により本出願に組み込み、本出願の記載の一部とする。 This application claims priority based on Japanese Patent Application No. 2012-157177 filed on July 13, 2012. For designated countries that are allowed to be incorporated by reference, The contents described in the application are incorporated into the present application by reference and made a part of the description of the present application.
複数枚の正極電極及び負極電極をセパレータを介して交互に積層した積層体を扁平角型電池ケースに収容し、電池ケース本体の側面の外側に、等間隔に横方向に伸びる如く、3本の厚さが2~4mmで所定幅の梁上の金属棒を固定した組電池構造体が知られている(特許文献1)。 A laminated body in which a plurality of positive electrodes and negative electrodes are alternately stacked via separators is accommodated in a flat rectangular battery case, and three pieces are extended laterally at equal intervals outside the side surface of the battery case body. An assembled battery structure in which a metal rod on a beam having a thickness of 2 to 4 mm and a predetermined width is fixed is known (Patent Document 1).
しかしながら、上記従来の扁平角型電池を複数配列した場合に、当該電池の側面の中央部の強度が不足しているため、電池の膨張により、隣接する電池と接触してしまう、という問題があった。 However, when a plurality of the above conventional flat rectangular batteries are arranged, the strength of the central part of the side surface of the battery is insufficient, so that there is a problem that the battery is in contact with an adjacent battery due to expansion of the battery. It was.
本発明が解決しようとする課題は、電池の膨張による電池の変形を抑制し、隣接する電池との接触を防ぐ電池構造体を提供することである。 The problem to be solved by the present invention is to provide a battery structure that suppresses deformation of a battery due to expansion of the battery and prevents contact with an adjacent battery.
本発明は、複数の扁平型二次電池の間で、積層方向に対して垂直方向に沿う前記扁平型二次電池の側面に設けられる、扁平型二次電池の形状を保持する保持部を備え、前記側面に対向し、かつ、前記垂直方向に沿う、前記保持部の主面において、中央部の剛性を、外周部の剛性より高くすることによって上記課題を解決する。 The present invention includes a holding unit that holds a shape of a flat secondary battery provided on a side surface of the flat secondary battery along a direction perpendicular to the stacking direction among a plurality of flat secondary batteries. The above-mentioned problem is solved by making the rigidity of the central part higher than the rigidity of the outer peripheral part on the main surface of the holding part facing the side surface and along the vertical direction.
本発明は、電池が膨脹する際に、電池の側面において、高い応力が加わる中央部の剛性が高くなっているため、電池の変形を抑制することができ、その結果として、隣接する電池の接触を抑制することができる。 According to the present invention, when the battery expands, the rigidity of the central portion to which high stress is applied is increased on the side surface of the battery, so that deformation of the battery can be suppressed, and as a result, contact between adjacent batteries can be suppressed. Can be suppressed.
以下、本発明の実施形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
《第1実施形態》
最初に、本例の電池構造体1に含まれる電池10の構成について説明する。なお、電池構造体1の電池の構成は、以下の構成に限らず、他の構成をもつ電池を、本例の電池構造体1に適用してもよい。図1は電池10の平面図を、図2は図1のII-II線に沿う断面図を示す。なお、図1、2のX、Y、Z軸表示は、図3、4の軸表示と対応している。
<< First Embodiment >>
First, the configuration of the
電池10は、リチウム系、平板状、積層タイプの扁平型(薄型)二次電池であり、図1及び図2に示すように、3枚の正極板11と、5枚のセパレータ12と、3枚の負極板13と、正極端子14と、負極端子15と、上部外装部材16と、下部外装部材17と、特に図示しない電解質とから構成されている。
The
このうちの正極板11、セパレータ12、負極板13及び電解質が発電要素18を構成し、また、正極板11、負極板13が電極板を構成し、上部外装部材16及び下部外装部材17が一対の外装部材を構成する。
Of these, the
発電要素18を構成する正極板11は、正極端子14まで伸びている正極側集電体11aと、正極側集電体11aの一部の両主面にそれぞれ形成された正極層11b,11cとを有する。なお、正極板11の正極層11b,11cは、正極側集電体11aの全体の両主面に亘って形成されているのではなく、図2に示すように、正極板11、セパレータ12及び負極板13を積層して発電要素18を構成する際に、正極板11においてセパレータ12に実質的に重なる部分のみに正極層11b,11cが形成されている。また、本例では正極板11と正極側集電体11aとが一枚の導電体で形成されているが、正極板11と正極側集電体11aとを別体で構成し、これらを接合してもよい。
The
正極板11の正極側集電体11aは、たとえばアルミニウム箔、アルミニウム合金箔、銅箔、又は、ニッケル箔等の電気化学的に安定した金属箔から構成されている。また、正極板11の正極層11b,11cは、たとえば、ニッケル酸リチウム(LiNiO2)、マンガン酸リチウム(LiMnO2)、又は、コバルト酸リチウム(LiCoO2)等のリチウム複合酸化物や、カルコゲン(S、Se、Te)化物等の正極活物質と、カーボンブラック等の導電剤と、ポリ四フッ化エチレンの水性ディスパージョン等の接着剤と、溶剤とを混合したものを、正極側集電体11aの一部の両主面に塗布し、乾燥及び圧延することにより形成されている。
The positive electrode side
発電要素18を構成する負極板13は、負極端子15まで伸びている負極側集電体13aと、当該負極側集電体13aの一部の両主面にそれぞれ形成された負極層13b,13cとを有する。なお、負極板13の負極層13b,13cも、負極側集電体13aの全体の両主面に亘って形成されているのではなく、図2に示すように、正極板11、セパレータ12及び負極板13を積層して発電要素18を構成する際に、負極板13においてセパレータ12に実質的に重なる部分のみに負極層13b,13cが形成されている。また、本例では負極板13と負極側集電体13aとが一枚の導電体で形成されているが、負極板13と負極側集電体13aとを別体で構成し、これらを接合してもよい。
The
負極板13の負極側集電体13aは、たとえばニッケル箔、銅箔、ステンレス箔、又は、鉄箔等の電気化学的に安定した金属箔から構成されている。また、負極板13の負極層13b,13cは、たとえば非晶質炭素、難黒鉛化炭素、易黒鉛化炭素、又は、黒鉛等のような、リチウムイオンを吸蔵及び放出する負極活物質に、スチレンブタジエンゴム樹脂粉末の水性ディスパージョンを混合し、乾燥させた後に粉砕することで、炭素粒子表面に炭化したスチレンブタジエンゴムを担持させたものを主材料とし、これにアクリル樹脂エマルジョン等の結着剤をさらに混合し、この混合物を負極側集電体13aの一部の両主面に塗布し、乾燥及び圧延させることにより形成されている。
The negative electrode side
負極活物質として非晶質炭素や難黒鉛化炭素を用いると、充放電時における電位の平坦特性に乏しく放電量に伴って出力電圧も低下するので、通信機器や事務機器の電源には不向きであるが、電気自動車の電源として用いると急激な出力低下がないので有利である。 When amorphous carbon or non-graphitizable carbon is used as the negative electrode active material, the flatness of the potential during charging and discharging is poor, and the output voltage decreases with the amount of discharge, so it is not suitable for the power supply of communication equipment and office equipment. However, it is advantageous when used as a power source for an electric vehicle because there is no sudden drop in output.
発電要素18のセパレータ12は、上述した正極板11と負極板13との短絡を防止するものであり、電解質を保持する機能を備えてもよい。このセパレータ12は、たとえばポリエチレン(PE)やポリプロピレン(PP)等のポリオレフィン等から構成される微多孔性膜であり、過電流が流れると、その発熱によって層の空孔が閉塞され電流を遮断する機能をも有する。
The
なお、本例に係るセパレータ12は、ポリオレフィン等の単層膜にのみ限られず、ポリプロピレン膜をポリエチレン膜でサンドイッチした三層構造や、ポリオレフィン微多孔膜と有機不織布等を積層したものも用いることができる。このようにセパレータ12を複層化することで、過電流の防止機能、電解質保持機能及びセパレータの形状維持(剛性向上)機能等の諸機能を付与することができる。
The
以上の発電要素18は、セパレータ12を介して正極板11と負極板13とが交互に積層されてなる。そして、3枚の正極板11は、正極側集電体11aを介して、金属箔製の正極端子14にそれぞれ接続される一方で、3枚の負極板13は、負極側集電体13aを介して、同様に金属箔製の負極端子15にそれぞれ接続されている。
The
なお、発電要素18の正極板11、セパレータ12、及び負極板13は、上記の枚数に何ら限定されず、たとえば1枚の正極板11、3枚のセパレータ12、及び1枚の負極板13でも発電要素18を構成することができ、必要に応じて正極板11、セパレータ12及び負極板13の枚数を選択して構成することができる。
In addition, the
正極端子14も負極端子15も電気化学的に安定した金属材料であれば特に限定されないが、正極端子14としては、上述の正極側集電体11aと同様に、たとえば厚さ0.2mm程度のアルミニウム箔、アルミニウム合金箔、銅箔、又はニッケル箔等を挙げることができる。また、負極端子15としては、上述の負極側集電体13aと同様に、たとえば厚さ0.2mm程度のニッケル箔、銅箔、ステンレス箔、又は、鉄箔等を挙げることができる。
The
既述したが、図2に示す電池10の構成では、電極板11,13の集電体11a,13aを構成する金属箔自体を電極端子14,15まで延長することにより、換言すれば、1枚の金属箔11a,13aの一部に電極層(正極層11b,11c又は負極層13b,13c)を形成し、残りの端部を電極端子との接結部材とし、電極板11,13を電極端子14、15に接続する構成としたが、正極層及び負極層間に位置する集電体11a,13aを構成する金属箔と、接結部材を構成する金属箔とは別の材料や部品により接続してもよい。
As described above, in the configuration of the
上述した発電要素18は、上部外装部材16及び下部外装部材17に収容されて封止されている。特に図示はしないが、本例の上部外装部材16及び下部外装部材17は何れも、薄型電池1の内側から外側に向かって、たとえばポリエチレン、変性ポリエチレン、ポリプロピレン、変性ポリプロピレン、又は、アイオノマー等の耐電解液性及び熱融着性に優れた樹脂フィルムから構成されている内側層と、たとえばアルミニウム等の金属箔から構成されている中間層と、たとえばポリアミド系樹脂又はポリエステル系樹脂等の電気絶縁性に優れた樹脂フィルムで構成されている外側層と、の三層構造とされている。
The
したがって、上部外装部材16及び下部外装部材17は何れも、たとえばアルミニウム箔等金属箔の一方の面(薄型電池1の内側面)をポリエチレン、変性ポリエチレン、ポリプロピレン、変性ポリプロピレン、又はアイオノマー等の樹脂でラミネートし、他方の面(薄型電池1の外側面)をポリアミド系樹脂又はポリエステル系樹脂でラミネートした、樹脂-金属薄膜ラミネート材等の可撓性を有する材料で形成されている。
Therefore, both the
このように、外装部材16,17が樹脂層に加えて金属層を具備することにより、外装部材自体の強度向上を図ることが可能となる。また、外装部材16,17の内側層を、たとえばポリエチレン、変性ポリエチレン、ポリプロピレン、変性ポリプロピレン、又はアイオノマー等の樹脂で構成することにより、金属製の電極端子14,15との良好な融着性を確保することが可能となる。
Thus, by providing the
なお、図1及び図2に示すように、封止された外装部材16,17の一方の端部から正極端子14が導出され、当該他方の端部から負極端子15が導出されているが、電極端子14,15の厚さ分だけ上部外装部材16と下部外装部材17との融着部に隙間が生じるので、薄型電池1内部の封止性を維持するために、電極端子14,15と外装部材16,17とが接触する部分に、たとえばポリエチレンやポリプロピレン等から構成されたシールフィルムを介在させてもよい。このシールフィルムは、正極端子14及び負極端子15の何れにおいても、外装部材16、17を構成する樹脂と同系統の樹脂で構成することが熱融着性の観点から好ましい。
As shown in FIGS. 1 and 2, the
これらの外装部材16,17によって、上述した発電要素18、正極端子14の一部及び負極端子15の一部を包み込み、当該外装部材16,17により形成される内部空間に、有機液体溶媒に過塩素酸リチウム、ホウフッ化リチウムや六フッ化リン酸リチウム等のリチウム塩を溶質とした液体電解質を注入しながら、外装部材16,17により形成される空間を吸引して真空状態とした後に、外装部材16,17の外周縁を熱プレスにより熱融着して封止する。
These
有機液体溶媒として、プロピレンカーボネート(PC)、エチレンカーボネート(EC)、ジメチルカーボネート(DMC)やメチルエチルカーボネート等のエステル系溶媒を挙げることができるが、本例の有機液体溶媒はこれに限定されることなく、エステル系溶媒に、γ-ブチラクトン(γ-BL)、ジエトシキエタン(DEE)等のエーテル系溶媒その他を混合、調合した有機液体溶媒を用いることもできる。 Examples of the organic liquid solvent include ester solvents such as propylene carbonate (PC), ethylene carbonate (EC), dimethyl carbonate (DMC), and methyl ethyl carbonate, but the organic liquid solvent in this example is limited to this. Alternatively, an organic liquid solvent prepared by mixing and preparing an ether solvent such as γ-butylactone (γ-BL) or dietoxyethane (DEE) in the ester solvent can also be used.
次に、図3を用いて、本例の電池構造体1の構成を説明する。図3は電池構造体1の斜視図である。電池構造体1は、複数の電池10と、空気層30と、形状保持部40とを備えている。
Next, the configuration of the
複数の電池10は、各電池10に含まれる、正極板11、負極板13及びセパレータ12の積層方向(図2、3のY方向に相当)を、同一方向にして、一列に並べられている。電池10a及び電池10bが対になるよう配置されている。電池10a及び電池10bの側面のうち、正極板11、負極板13及びセパレータ12の積層方向に対して垂直方向に沿う側面(XZ方向の面)であって、互いに対向する側面が隣接するように、電池10a、電池10bが配置されている。また、電池10aと電池10bとの間に隙間が形成されるよう、電池10が配置されている。
The plurality of
空気層30は、形状保持部材40を介して、電池10a、10bの各側面を覆うように形成され、言い換えると、空気層30と電池10b、10cとの間には、形状部材40が挟まれている。空気層30は、電池10aの側面と電池10bの側面との間に隙間を設けることで、形成される空間であり、電池10a、10bの異常短絡により発生した熱が隣接する(隣り合う)電池に伝わることを防ぐために形成されている。空気層30に含まれる空気の熱伝導率は、樹脂や金属と比べて、低いため、空気層30が熱の伝導を防ぐ部分となる。例えば、電池10aに異常短絡が生じた場合に、電池10aで発生した熱は、空気層30によって、電池10bに伝わり難くなるため、電池10bへの伝熱が防止される。
The
形状保持部材40は、一対の電池10a、10bの間で、互いの電池10a、10bで対向する側面に、それぞれ設けられている。形状保持部材40は、接着剤等で、電池10の側面に接着される。形状保持部材40は、電池10aの膨脹による電池10の変形を防止するために設けられ、電池10aの外装部材16、17の剛性を高めるために設けられている。
The
以下、形状保持部材40の詳細な構成を、図3、4を用いて説明する。図4は、電池10a、及び、電池10aの側面に設けられた形状保持部材40の平面図である。なお、電池10bに設けられる形状保持部材40は、図4と同様に設けられているため、説明を省略する。
Hereinafter, a detailed configuration of the
形状保持部材40は、一対の保持部材41、42を有している。保持部材41及び保持部材42は、それぞれ3本の直方体の棒状の部材であり、金属により形成されている。保持部材41は、互いの3本の部材が平行で、かつ、電池10aの側面に沿うよう、同一面上に配置されている。保持部材42は、保持部材41と同様に、互いの3本の部材が平行で、かつ、電池10aの側面に沿うよう、同一面上に配置されている。また、保持部材41の側面のうち電池10aの側面と接触する面、及び、保持部材42の側面のうち電池10aの側面と接触する面は、同一平面上となる。これにより、形状保持部材40の主面(電池10aの側面と接触する面であり、図3、4のXZ面)が、電池10aの側面に沿うように、形状保持部材40は電池10aに設けられる。
The
保持部材41の各部材の長手方向と保持部材42の各部材の長手方向が、電池10aの側面上(形状保持部材40の主面上)で垂直になるように、形状保持部材40は電池10aに設けられている。図4では、保持部材41の各部材の長手方向がX方向に、保持部材42の各部材の長手方向がZ方向になっている。また、保持部材41、42の各部材は、電池10aの側面の中央部に設けられている。言い換えると、保持部材41の各部材は、図4のZ方向において、電池10aの両端からの中央付近に設けられ、保持部材42の各部材は、図4のX方向において、電池10aの両端からの中央付近に設けられている。
The
そして、保持部材41の各部材及び保持部材42の各部材は、電池10aの中央部で交差するように配置されている。一方、電池10aの側面上の中央部に対して、側面上の外側に位置する、電池10aの外周部では、保持部材41の各部材及び保持部材42の各部材は交差していない。
The members of the holding
ここで、形状保持部材40の主面において、形状保持部材40の中央部は、電池10aの側面の中央部に対応し、形状保持部材40の外周部は、電池10aの側面の外周部に対応する。上述したとおり、外装部材16,17の外周縁は熱プレスにより熱融着される。そのため、電池10の膨脹に対して、当該外縁部の接着強度は十分に高い。一方、熱融着されていない部分の外装部材16、17の剛性は、外周縁から離れるほど低くなる。そのため、電池10aの側面の中央部の剛性(積層方向への応力に対する剛性)は、外周部の剛性よりも低くなり、電池10の膨脹に対して、電池10aの側面の中央部は変形しやすくなる。
Here, in the main surface of the
本例では、電池10aの側面に形状保持部材40を設けることで、電池10aの形状を保持するよう、電池10aの剛性を高めている。そして、電池10aの中央部に相当する部分で形状部材41、42の各部材を交差させることで、形状保持部材40の主面における、中央部の剛性を外周部の剛性より高くしている。そのため、電池10aの膨脹により変形しやすい部分の剛性がより高くなり、電池10aの変形を抑制することができる。また、電池10aの積層方向への変形が抑制されると、空気層30の形状も保たれるため、他の電池10bへの熱伝導も防ぐことができる。
In this example, the
上記のように、本例は、電池10a、10bの側面に、形状保持部材40を設けて、当該側面と対向する形状保持部材40の主面において、形状保持部材40の中央部の剛性を、外周部の剛性より高くする。これにより、電池10が膨脹する際に、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。
As described above, in this example, the
また本例は、形状保持部材40を金属により形成する。これにより、電池10の異常短絡により発生した熱が、金属である形状保持部材40を伝わって外部に放熱することで、電池10を冷却することができる。
Also, in this example, the
また本例は、形状部材41、42の複数の棒状の部材を、形状保持部材40の中央部で交差させている。これにより、電池10の側面のうち、中央部の剛性を特に高めることができるため、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。
Further, in this example, a plurality of rod-shaped members of the
なお、本例は、電池10aの側面及び電池10bの側面にそれぞれ、形状防止部材40を設けたが、電池10aの側面又は電池10bの側面のいずれか一方の側面に、形状防止部材40を設けてもよい。また、保持部材41、42の棒状の各部材は、1本でも2本でも4本以上であってもよく、直方体以外の形状であってもよい。
In this example, the
なお本例において、形状保持部材40は金属に形成されたが、図5に示すように、樹脂により形成されてもよい。図5は、本発明の変形例に係る電池構造体1の斜視図である。電池構造体1は、電池10及び形状保持部材40を備えている。図4に示す電池構造体1と異なる点は、空気層30を設けていない点である。
In this example, the
形状保持部材40は樹脂により形成されている。形状保持部材40の好ましい熱伝導率は、0.5W/mK以下であればよい。本発明に係る変形例では、形状保持部材40に、熱伝導性の低い樹脂を用いて、他の電池10への熱伝導を防いでいる。その分、変形例では、空気層30を省くことができ、また電池10a、電池10bを、形状保持部材40を介して隣接させている。保持部材41、42の各部材は、電池10aの側面及び電池10bの側面に、それぞれ接着されているため、当該各部材は、電池10aの剛性を高めつつ、電池10bの剛性も高めている。
The
上記のとおり、本発明の変形例では、形状保持部材40を樹脂により形成する。これにより、電池10の変形を防ぎつつ、隣接する電池への熱伝導を抑制することができる。
As described above, in the modification of the present invention, the
また、本例は、扁平型の電池10の外装部材16、17に形状保持部材40を設けたが、図6に示す電池モジュール50のケース540に形状保持部材40を設けてもよい。
Further, in this example, the
本発明の変形例に係る電池積層体の電池モジュール50の構成を、図6を用いて説明する。図6は電池モジュール50の分解斜視図である。図6のX、Y、Z軸表示は、図3~5の軸表示と対応している。
A configuration of a
図5に示す電池モジュール50の単電池530は、単電池を8個積層した電池積層体である。1個の単電池は、電極板及びセパレータを積層した発電要素を外装部材で封止することで形成されている。また単電池の端部からは、当該電極板に接続された端子(タブ)が導出している。そして、積層される電池間で、端子同士を接続しつつ、スペーサを介して積層することで、図5の単電池530が構成される。
The
単電池530の一端には、陽極、陰極それぞれの出力端子531、532が接続される。スリーブ533は、積層されたそれぞれのスペーサに設けられた孔に挿入され、ボルト等により締め付けることで単電池530及びスペーサ534を固定する。絶縁カバー535は、出力端子531及び532が接続された単電池530の端面側に取り付けられ、電極端子を覆い、電極端子と単電池外部との間の絶縁性を保つ。同様に絶縁カバー535は、出力端子531、532の接続面とは逆側に取り付けられ、電極端子を覆う。スペーサ534とアッパーケース361の間には、緩衝材536を挿入する。緩衝材536は、車両等に電池モジュールを搭載する時に、車両の振動による単電池への影響を防ぐ機能を司る。
The
ケース540は、アッパーケース541とロアケース542を有し、図示するようにロアケース542に単電池530等のアッセンブリを入れ、アッパーケース541の端部とロアケース542とをカシメ加工することで、単電池530及びスペーサ534等が収容される。ケース540は、薄板スチール板により形成される。
The
差込口537は、絶縁カバー535に設けられ、コネクタ(図示しない)と嵌合する。コネクタが差込口537に嵌合されると、単電池530を構成する単電池の電圧検出端子は、コネクタの端子と電気的に接続される。
The
なお、本例に係る電池モジュール50は、単電池を8個積層されたものであるが、必ずしも8個に限定されることはなく、それぞれの電池モジュールで適宜、構成する単電池の数を設定することができる。
The
そして、アッパーケース541の側面、又は、ロアケース542の側面に、図3、4と同様に、形状保持部材40を設ける。これにより、アッパーケース40の側面の中央部の剛性を外周部の剛性より高め、又は、ロアケース41の中央部の剛性を外周部の剛性より高めることができる。その結果として、電池モジュール50の積層方向への変形を抑制しつつ、他の電池モジュール50への熱伝導も防ぐことができる。
Then, the
上記の電池10、電池モジュール50が本発明の「扁平型二次電池」に相当し、形状保持部材40が本発明の「保持部」に相当する。
The
《第2実施形態》
図7は、本発明の他の実施形態に係る電池構造体の斜視図である。図8は、図7の電池構造体の側面図である。本例は、上述した第1実施形態に対して、金属板21、22を設けている点が異なる。これ以外の構成は上述した第1実施形態と同じであり、その記載を適宜、援用する。
<< Second Embodiment >>
FIG. 7 is a perspective view of a battery structure according to another embodiment of the present invention. FIG. 8 is a side view of the battery structure of FIG. This example differs from the first embodiment described above in that the
本例の電池構造体1は、複数の電池10と、金属板21、22と、空気層30と、形状保持部材40とを備えている。
The
金属板21、22は、金属により板状に形成された、高熱伝導性の部材である。金属板21、22は電池10aと電池10bとの間の隙間に設けられ、金属板21及び金属板22は、電池10aの側面及び電池10bの側面とそれぞれ密着し、それぞれの側面を覆うように設けられている。金属板21、22は、電池10a、10bから発せされる熱を伝導させることで、当該熱を放熱させるために設けられている。金属板21、22の好ましい熱伝導率は、1.0W/mK以上であればよい。
The
形状保持部材40は、金属板21を介して電池10aの側面に、金属板22を介して電池10bの側面にそれぞれ設けられている。
The
上記のように本例は、板状に形成された金属板21、22を、電池10a、10bの側面を覆うように設け、当該金属板21、22を介して、形状保持部材40を電池10a、10bの側面に設ける。これにより、電池10から発生した熱を、金属板21、22で吸熱することができるため、電池10を冷却することができる。
As described above, in this example, the
なお、本例は、電池10aと電池10bとの間に2枚の金属板21、22を設けたが、金属板21、22の何れか一方のみ設けてもよい。
In this example, the two
上記の金属板21、22が本発明の「金属部」に相当する。
The
《第3実施形態》
図9は、本発明の他の実施形態に係る電池構造体を説明する図であり、(a)は電池構造体の側面図を、(b)は電池構造体の平面図を示す。図10は図9のX-X線に沿う断面図を、図11は図9のXI-XI線に沿う断面図を示す。本例は、上述した第1実施形態に対して、形状保持部材40の形状が異なる。これ以外の構成は上述した第1実施形態と同じであり、第1実施形態及び第2実施形態の記載を適宜、援用する。
<< Third Embodiment >>
FIG. 9 is a diagram for explaining a battery structure according to another embodiment of the present invention, in which (a) shows a side view of the battery structure and (b) shows a plan view of the battery structure. 10 is a cross-sectional view taken along line XX in FIG. 9, and FIG. 11 is a cross-sectional view taken along line XI-XI in FIG. In this example, the
保持部材41は部材41a、41bを有し、保持部材42は部材42a、42bを有している。部材41aは、2本の直方体の棒状の部材であり、長手方向に対して垂直方向の高さ(図9のY方向の長さ)及び幅(図9のZ方向の長さ)が、長手方向で同一になるようそれぞれ形成されている。部材41bは、1本の棒状の部材であり、長手方向に対して垂直方向の高さが、長手方向の中央部で高く、長手方向の両端部で低くなるように形成されている。部材41a、41bの図9のY方向の高さ(電池10の積層方向の高さであり、電池10a、10bの側面に対する高さ)について、部材41aの両端部の高さは部材41bの両端部の高さと同じであり、部材41aの中央部の高さは部材41bの中央部の高さと同じになるように、保持部材41が形成され、電池10a、10bの側面に設けられている。
The holding
部材42aは、2本の直方体の棒状の部材であり、長手方向に対して垂直方向の高さ(図9のY方向の長さ)及び幅(図9のZ方向の長さ)が、長手方向で同一になるようそれぞれ形成されている。部材42bは、1本の棒状の部材であり、長手方向に対して垂直方向の高さが、長手方向の中央部で高く、長手方向の両端部で低くなるように形成されている。部材42a、42bの図9のY方向の高さ(電池10の積層方向の高さであり、電池10a、10bの側面に対する高さ)について、部材42aの両端部の高さは部材42bの両端部の高さと同じであり、部材42aの中央部の高さが部材42bの中央部の高さと同じになるように、保持部材42が形成され、電池10a、10bの側面に設けられている。部材41aと部材42aは同一形状であり、部材41bと部材42bは同一形状である。
The
これにより、形状保持部材40は、主面に対する電池10の積層方向で、当該主面の中央部の高さが、当該主面の外周部の高さより高くなるように、構成されている。電池10の膨脹することにより、形状保持部材40に加わる応力の方向は、電池10の積層方向であり、その応力に対する剛性は中央部で低くなる。本例は、積層方向への高さを中央部で高くすることで、形状保持部材40の主面における、中央部の剛性を外周部の剛性より高くしている。そのため、本例は、電池10aの積層方向への変形を抑制することができ、また、空気層30の形状も保たれるため、他の電池10bへの熱伝導も防ぐこともできる。
Thereby, the
上記のように、本例の形状保持部材40は、電池10の積層方向への中央部の高さが外周部の高さより高く形成されている。これにより、電池10が膨脹する際に、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。
As described above, the
なお、本例は、図12に示すように、形状保持部材40の主面上において、単位面積当たりの保持部材41、42の面積の割合を、外周部より中央部で大きくすることで、形状保持部材40の中央部の剛性を高めてもよい。図12は、本発明の変形例に係る電池構造体を説明する図であり、(a)は電池構造体の側面図を、(b)は電池構造体の平面図を示す。
In this example, as shown in FIG. 12, the ratio of the area of the holding
保持部材41、42は、それぞれ3本の直方体の棒状の部材であり、長手方向に対して垂直方向の高さ(図9のY方向の長さ)及び幅(図9のZ方向の長さ)が、長手方向で同一になるよう形成されている。そして、形状保持部材40の主面上において、中央部で、それぞれの保持部材41、42を交差させている。これにより、中央部おける保持部材41、42の面積の占める割合は、外周部における保持部材41、42の面積の占める割合より大きくなる。そのため、形状保持部材40の主面における、中央部の剛性は外周部の剛性より高くなる。
Each of the holding
上記のように、本発明の変形例において、形状保持部材40は、主面上における単位面積あたりの保持部材41、42の面積の密度が外周部より中央部大きく形成されている。これにより、電池10が膨脹する際に、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。
As described above, in the modification of the present invention, the
《第4実施形態》
図13は、本発明の他の実施形態に係る電池構造体の平面図である。本例は、上述した第1実施形態に対して、形状保持部材40の形状が異なる。これ以外の構成は上述した第1実施形態と同じであり、第1実施形態の記載を適宜、援用する。
<< 4th Embodiment >>
FIG. 13 is a plan view of a battery structure according to another embodiment of the present invention. In this example, the
形状保持部材40は、保持部材43a、43bを有している。保持部材43aは、金属製の枠により、複数のハニカム状に形成されている。保持部材43aは、形状保持部材40の主面上における中央部に設けられている。保持部材43bは、金属製の枠により、複数のハニカム状に形成されている。保持部材43bは、形状保持部材40の主面上における外周部に設けられている。
The
保持部材43aのハニカム形状の大きさは、保持部材43bのハニカム形状の大きさより小さい。すなわち、本例は、形状保持部材40の主面上に、複数のハニカム形状の枠が複数配置され、さらに中央部のハニカム形状の大きさを外周部のハニカム形状より小さくすることで、中央部の剛性が外周部の剛性より高くなるように、形成している。
The honeycomb shape of the holding
上記のように、本例は、形状保持部材40の主面上に中央部を、当該主面に沿ったハニカム形状に形成する。これにより、中央部における剛性を高めることができるため、電池10が膨脹する際に、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。また、部材の密度が低くても剛性が高くなるので、部材の量を減らすことができる。
As described above, in this example, the central portion is formed on the main surface of the
なお、本例において、形状保持部材40の外周部は必ずしもハニカム形状にする必要はなく、他の形状であってもよい。
In this example, the outer peripheral portion of the
《第5実施形態》
図14は、本発明の他の実施形態に係る電池構造体の平面図である。本例は、上述した第1実施形態に対して、形状保持部材40の形状及び材質が異なる。これ以外の構成は上述した第1実施形態と同じであり、第1実施形態の記載を適宜、援用する。
<< 5th Embodiment >>
FIG. 14 is a plan view of a battery structure according to another embodiment of the present invention. In this example, the shape and material of the
形状保持部材40は、保持部材44、45を有している。保持部材44は、複数の棒状の部材により形成され、主面上の中央部で交差するように配置されている。保持部材45は、複数の棒状の部材により形成され、主面上の外周部で格子状になるように配置されている。保持部材44はステンレス鋼(SUS)により形成され、
保持部材45はアルミニウムにより形成されている。これにより、主面上における中央部の部材の剛性が外周部の部材の剛性より高くなるように、形状保持部材40は形成されている。
The
The holding
上記のように、本例において、形状保持部材40は、中央部の材料の剛性が外周部の材料の剛性より高く形成されている。これにより、電池10が膨脹する際に、電池10の変形を抑制することできる。その結果として、隣接する他の電池10との接触を防ぐことができる。
As described above, in this example, the
1…電池構造体
10…電池
11…正極板
11a…正極側集電体
11b、101c…正極層
12…セパレータ
13…負極板
13a…負極側集電体
13b、13c…負極層
14…正極端子(電極端子)
15…負極端子(電極端子)
16…上部外装部材
17…下部外装部材
18…発電要素
21、22…金属板
30…空気層
31…開口部
40…形状保持部材
41、42、43a、43b、44、45…保持部材
50…電池モジュール
530…単電池
531、532…出力端子
533…スリーブ
534…スペーサ
535…絶縁カバー
536…緩衝材
537…差込口
540…ケース
541…アッパーケース
542…ロアケース
DESCRIPTION OF
15 ... Negative terminal (electrode terminal)
DESCRIPTION OF
Claims (8)
前記複数の扁平型二次電池の間で、前記電極板及び前記セパレータの積層方向に対して垂直方向に沿う前記扁平型二次電池の側面に設けられ、前記扁平型二次電池の形状を保持する保持部とを備え、
前記側面に対向する前記保持部の主面において、前記保持部の中央部の剛性が、前記保持部の外周部の剛性より高い
ことを特徴とする電池構造体。 A plurality of flat secondary batteries in which a power generation element in which an electrode plate and a separator are stacked is sealed with an exterior member;
Between the plurality of flat secondary batteries, provided on the side surface of the flat secondary battery along the direction perpendicular to the stacking direction of the electrode plate and the separator, and maintains the shape of the flat secondary battery And a holding part that
In the main surface of the holding part facing the side surface, the battery structure is characterized in that the rigidity of the central part of the holding part is higher than the rigidity of the outer peripheral part of the holding part.
前記保持部は金属により形成されている
ことを特徴とする請求項1記載の電池構造体。 An air layer that covers the side surface through the holding portion between the plurality of flat secondary batteries,
The battery structure according to claim 1, wherein the holding portion is made of metal.
前記複数の棒状の部材は、前記中央部で交差している
ことを特徴とする請求項1又は2記載の電池構造体。 The holding part has a plurality of rod-shaped members,
The battery structure according to claim 1, wherein the plurality of rod-shaped members intersect at the central portion.
前記保持部は、前記金属部を介して前記側面に設けられている
ことを特徴とする請求項1~3のいずれか一項に記載の電池構造体。 Between the plurality of flat secondary batteries, further comprising a metal part that covers the side surface and is formed in a plate shape,
The battery structure according to any one of claims 1 to 3, wherein the holding portion is provided on the side surface via the metal portion.
ことを特徴とする請求項1~4のいずれか一項に記載の電池構造体。 5. The holding portion is formed such that a height of the central portion in the stacking direction is higher than a height of the outer peripheral portion in the stacking direction. Battery structure.
前記主面上における単位面積あたりの部材の面積の密度が前記外周部より前記前記中央部を大きく形成されている
ことを特徴とする請求項1~5のいずれか一項に記載の電池構造体。 The holding part is
The battery structure according to any one of claims 1 to 5, wherein a density of an area of a member per unit area on the main surface is formed so that the central portion is larger than the outer peripheral portion. .
ことを特徴とする請求項1~6のいずれか一項に記載の電池構造体。 The battery structure according to any one of claims 1 to 6, wherein the holding portion is formed in a honeycomb shape with the central portion along the main surface.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012-157177 | 2012-07-13 | ||
| JP2012157177 | 2012-07-13 |
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| WO2014010414A1 true WO2014010414A1 (en) | 2014-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2013/067460 Ceased WO2014010414A1 (en) | 2012-07-13 | 2013-06-26 | Cell structure |
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