WO2014000675A1 - Aeration sheet and method for preparing same - Google Patents
Aeration sheet and method for preparing same Download PDFInfo
- Publication number
- WO2014000675A1 WO2014000675A1 PCT/CN2013/078263 CN2013078263W WO2014000675A1 WO 2014000675 A1 WO2014000675 A1 WO 2014000675A1 CN 2013078263 W CN2013078263 W CN 2013078263W WO 2014000675 A1 WO2014000675 A1 WO 2014000675A1
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- Prior art keywords
- hydrophobic
- resin
- sheet
- aggregate particles
- particles
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/12—Activated sludge processes
- C02F3/20—Activated sludge processes using diffusers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Definitions
- the invention belongs to the field of water treatment, and particularly relates to an aeration sheet and a preparation method thereof. Background technique
- a microporous aerator In the water treatment aerobic process, a microporous aerator is often used to supply oxygen to the water to meet the oxygen demand of the aerobic process.
- the microporous aerator used in sewage treatment uses a membrane type microporous aerator, wherein the aeration sheet generally has two kinds of rubber membranes, ceramics and corundum microporous aeration tablets.
- the rubber diaphragm is provided with a plurality of open and closed micropores.
- the micropores on the sheet the gas is supplied from the micropores to form small bubbles, and the dissolved oxygen is supplied to the sewage treatment tank for biochemical treatment; when the gas supply is stopped, the micropores on the rubber membrane are gradually closed, thereby preventing sewage The sludge is returned to the aerator.
- the rubber tends to age and harden, and the pore size of the micropores on the membrane gradually expands, causing the generated bubbles to become larger, and the performance of the automatic closure is also deteriorated.
- the sewage sludge will easily enter the aeration pipe and block the gas source pipe, which will affect the normal operation of the entire aerator.
- the ceramic and corundum microporous aerators are mainly made of corundum, high temperature solvent and adhesive, and are formed by pressing and high temperature sintering. They have the advantages of corrosion resistance, acid and alkali resistance, aging resistance and long service life. However, in order to prevent water from flowing back into the aerator, the porosity of the aeration sheet is small, the aeration effect is poor, and the fan resistance is large, and the electricity cost is high in the later stage. When the vehicle is stopped, the sewage easily enters the gas distribution pipe and is easily broken. Wait.
- Chinese Patent No. CN1958464A discloses a quartz microporous aerator which uses quartz sand, a high temperature solvent and a binder as raw materials, and is uniformly mixed according to a certain ratio, and then pressed into a blank. Finally, it is calcined at a high temperature of 900-1300 degrees.
- the prepared aeration sheet compensates for the blank of the silicon aerator on the open field, and has the advantages of good aeration effect, high quality of sewage purification, strong corrosion resistance, strong acid and alkali, and long service life.
- the aeration sheet has the following disadvantages: 1. It is sintered at a high temperature by bonding with quartz sand and an adhesive.
- the aeration sheet needs to be calcined at 900-1300 degrees, the production process is complicated, production The cycle is longer, the energy consumption is higher, calcination generates a large amount of harmful gases, causing environmental pollution; and the porosity of the aeration sheet which is sintered at a high temperature is lowered, and the aeration effect is deteriorated.
- the technical problem to be solved by the invention is that the aperture of the existing aeration sheet is difficult to control, resulting in poor aeration effect and easy entry of sewage into the gas distribution pipeline, thereby providing an aeration sheet with good aeration effect and difficulty in entering the pipeline.
- a method for preparing an aeration sheet with low energy consumption and small environmental pollution is provided.
- the present invention provides an aeration sheet which is formed by bonding aggregate particles and a hydrophobic binder, and gas molecules capable of passing between adjacent aggregate particles and liquid water molecules are formed. Impervious pores.
- the pores formed between the adjacent aggregate particles have a pore diameter of 0.001 to 0.5 mm.
- the hydrophobic binder is from 1 to 8% by weight of the aggregate particles.
- the aggregate particles are one or a mixture of quartz sand, slag, ceramsite or glass microspheres; the aggregate particles have a particle diameter of 0.0065-2 mm.
- the hydrophobic binder is a fluorine-containing epoxy resin binder, a silicon-containing epoxy resin binder, a silicone binder, a polyurethane, a polyester resin, and a phenol resin.
- a fluorine-containing epoxy resin binder a fluorine-containing epoxy resin binder, a silicon-containing epoxy resin binder, a silicone binder, a polyurethane, a polyester resin, and a phenol resin.
- the aggregate particles are coated with a hydrophobic substance, and the hydrophobic substance is from 1 to 8% by weight of the aggregate particles.
- the hydrophobic substance is a hydrophobic resin film coated on the aggregate particles, and the hydrophobic resin film is made of a hydrophobic epoxy resin, a phenol resin, a polyurethane resin, and a silicone resin. One or more of the formed films.
- the invention also discloses a method for preparing the above aeration sheet, comprising the following steps: a. mixing the aggregate particles with the hydrophobic binder, pouring into a mixer to stir evenly; b. coating the bone with the hydrophobic binder Pour particles into a molding die;
- the aggregate particles are coated with a hydrophobic material prior to step a.
- the curing molding conditions described in the step c were allowed to stand at normal temperature for 24 hours.
- the aeration sheet of the present invention is formed by bonding aggregate particles and a hydrophobic binder, and since the hydrophobic binder itself has a function of repelling water, the aeration sheet is bonded to the conventional one.
- the aerated sheet bonded by the agent can be made permeable and impervious to water. After the operation is stopped, the sewage will not enter the aeration pipe, and there is no danger of clogging.
- the aeration sheet of the present invention uses quartz sand, slag, ceramsite or glass microbeads as aggregate particles, and the aggregate particle size of the aeration sheet is between 0.0065 and 2 mm, and the hydrophobic binder accounts for bone.
- the mass percentage of the pellets is between 1% and 8%, which can ensure that the aerated sheet is impervious to water in the bottom of 4m; meanwhile, the true porosity of the aerated sheet of the present invention is measured by the test method of GB/T2997-2000. At 55-80%.
- aerator diameter 215mm, thickness 15mm, water depth 4 meters aerator diameter 215mm, thickness 15mm, water depth 4 meters; Table 1
- the aeration sheet is made of a sintering-free preparation technique, and the production cost is low. Since it does not need to be sintered at a high temperature, the molding process is simple, the preparation cycle is short, the energy consumption is low, energy saving and environmental protection, and mass production is possible. Further, this preparation method avoids the problem that the porosity of the aeration sheet is lowered after the high-temperature sintering, and the aeration effect can be ensured.
- the aeration sheet of the present invention comprises aggregate particles and a hydrophobic binder coated on the aggregate particles, and adjacent pores between the aggregate particles form pores through which gas molecules can pass and liquid water molecules are impermeable.
- the pore size of the pores is from 0.001 to 0.5 mm.
- the aggregate particles in this embodiment are a mixture of quartz sand and slag in a weight ratio of 5:1, the particle size of the quartz sand is 0.0065-1 mm, and the particle size of the slag is 0.016-2 mm.
- the hydrophobic binder is a bisphenol A-type saturated polyester resin, and the hydrophobic binder accounts for 1% by mass of the aggregate particles.
- the aeration sheet is produced by the following method:
- the aggregate particles and the polyester resin bisphenol A type saturated polyester resin are mixed at a weight ratio of 100:1, and then poured into a mixer to be uniformly stirred;
- This embodiment is basically the same as the aeration sheet structure of Embodiment 1, and the difference is:
- the aggregate particles of the aeration sheet are coated with a layer of hydrophobic polytetrafluoroethylene.
- the aggregate particles are a mixture of quartz sand and ceramsite in a weight ratio of 4:2, the quartz sand has a particle size of 0.65-2 mm, and the ceramsite has a particle size of 0.036-0.45 mm.
- the hydrophobic polytetrafluoroethylene is 8 wt% of the aggregate particles.
- the method of applying the hydrophobic polytetrafluoroethylene to the aggregate particles is:
- the hydrophobic binder is a phenolic resin rosin modified phenolic resin, and the hydrophobic binder accounts for 8% by mass of the aggregate particles.
- the aeration sheet is produced by the following method:
- the aggregated particles coated with hydrophobic polytetrafluoroethylene and the hydrophobic binder are mixed at a weight ratio of 25:2, and then poured into a mixer to be uniformly stirred;
- the aggregate particles constituting the aeration sheet are formed by mixing ceramsite and glass microbeads at a weight ratio of 2:1, and the ceramsite has a particle diameter of 0.075-0.6 mm.
- the beads have a particle size of 0.04 - 0.15 mm.
- the aeration sheet comprises aggregate particles and a hydrophobic binder disposed between the aggregate particles, and an aperture of the pores between the adjacent aggregate particles is
- hydrophobic binder is a fluorine-containing epoxy resin binder 2,2-bisphenol hexafluoropropyl
- the bismuth glycidyl ether, the hydrophobic binder accounts for 4% by mass of the aggregate particles.
- the aeration sheet is produced by the following method:
- the aggregate particles constituting the aeration sheet are coated with a hydrophobic phenolic resin film, and the aggregate particles are a mixture of quartz sand and glass microbeads in a weight ratio of 5:1, and the particle size of the quartz sand
- the particle size of the glass beads is 0.04 - 0.3 mm, and the particle size is 0.04 - 0.15 mm.
- the hydrophobic phenolic resin is 1 wt% of the aggregate particles.
- the hydrophobic phenolic resin is obtained by copolymerizing maleic anhydride with sodium vinyl sulfonate.
- the method of coating the phenolic resin on the aggregate particles is:
- the hydrophobic binder is a phenolic resin rosin-modified phenolic resin, and the hydrophobic binder accounts for 5% by mass of the aggregate particles.
- the aeration sheet is produced by the following method:
- the phenolic resin-coated aggregate particles and the hydrophobic binder are mixed at a weight ratio of 20:1, and then poured into a mixer to be uniformly stirred;
- the aerated sheet was obtained by demolding at 120 ° C for 1 hour after solidification molding.
- the size of the aggregate particles of the present invention cannot be selected at the time of screening and does not have to be unified One particle size; therefore, it is within the scope of the present invention that the particle size of the aggregate particles is, for example, 0.0085 mm, 0.01 mm, 0.05 mm, 0.2 mm, 0.4 mm, 1.5 mm, etc. within the above particle size range.
- the hydrophobic binder may also be one of or a mixture of a silicone-containing epoxy resin binder, a silicone binder, and a polyurethane.
- the hydrophobic resin film coated on the aggregate particles may also be a film formed of one or more of a hydrophobic epoxy resin, a polyurethane resin, and a silicone resin.
- the hydrophobic substance may be 2 wt%, 2.5 wt%, 3 wt%, 6 wt%, or 7 wt% of the aggregate particles.
- the hydrophobic epoxy resin is a glycidyl ether epoxy resin, a glycidyl ester epoxy resin, a glycidylamine epoxy resin, a linear aliphatic epoxy resin, an alicyclic ring.
- Oxygen resin polysulfide rubber modified epoxy resin, polyamide resin modified epoxy resin, polyvinyl alcohol tert-butylaldehyde modified epoxy resin, nitrile rubber modified epoxy resin, phenolic resin modified epoxy resin, Polyester resin modified epoxy resin, urethane aldehyde melamine resin modified epoxy resin, furfural resin modified epoxy resin, vinyl resin modified epoxy resin, isocyanate modified epoxy resin or silicone resin modified epoxy resin
- One or more of the hydrophobic phenolic resins are one or more of a xylene modified phenolic resin, an epoxy resin modified phenolic resin or a silicone modified phenolic resin.
- hydrophobic resin as described above can be obtained by modification by the following method, and the specific modification method is:
- An epoxy resin such as phthalic anhydride or maleic anhydride is copolymerized with an oil-soluble monomer: decyl acrylate, decyl methacrylate, ethacrylic acid, acetic acid Vinyl ester, allyl acetate, sodium vinyl sulfonate, methyl vinyl ether, methyl allyl ether, dimethylaminoethyl methacrylate, dimethylaminoethyl acrylate, dimethylaminopropyl acrylate, Any of diethylaminopropyl acrylate, dimethylaminobutyl acrylate, dimethylaminoethyl methacrylate, and diethylaminoethyl methacrylate.
- the epoxy resin can be modified to form a graft polymer; a hydrophilic group of the epoxy resin, such as a hydroxyl group, is reacted with a hydrophobic functional monomer to join them; Hydrophobic functional monomers are: Benzene oxime, decyl benzaldehyde (a large class), the reaction of hydroxyl groups with aldehyde groups.
- the epoxy resin may be subjected to a substitution reaction, and under a catalytic reaction of light, chlorine is used to participate in the substitution reaction, and a halogen is attached to the epoxy resin to improve hydrophobic properties.
- a curing agent may be added to the hydrophobic resin film, and different curing agents may be added to different resins, wherein the curing agent is selected as follows:
- glycidyl ether epoxy resin glycidyl ester epoxy resin, glycidylamine epoxy resin, linear aliphatic epoxy resin, alicyclic epoxy resin, polysulfide rubber modified epoxy resin , polyamide resin modified epoxy resin, polyvinyl alcohol tert-butyraldehyde modified epoxy resin, nitrile rubber modified epoxy resin, phenolic resin modified epoxy resin, polyester resin modified epoxy resin, urine aldehyde Melamine resin modified epoxy resin, furfural resin modified epoxy resin, vinyl resin modified epoxy resin, isocyanate modified epoxy resin or silicone resin modified epoxy resin, preferred curing agent is fatty amine, alicyclic ring Any one or more of an amine, an aromatic amine, a polyamide, an acid anhydride, and a tertiary amine;
- a preferred curing agent is hexamethylenetetramine
- a preferred curing agent is any one or more of dibutyl dilaurate or N, N, ⁇ ', N'-tetramethyl phosphonium salt;
- the curing agent is an adduct of TDI and ruthenium, a prepolymer of TDI and a hydroxyl group-containing component, and a one-component moisture curing agent, a trimer of TDI.
- the curing agent added at room temperature is ketone peroxide and cobalt citrate; the curing agent added during heating is tert-butyl peroxybenzoate One or more of an ester, a peroxydicarbonate, a dimercapto peroxide, a t-hexyl peroxyoctanoate, and a diester of peroxydicarbonate.
- the hydrophobic substance may also be any one or a combination of polytetrafluoroethylene, vegetable oil, silicon copper, siloxane, hydrocarbon, and copolymerized polyvinylidene chloride.
- the hydrocarbon comprises paraffin, kerosene, diesel, crude oil, petroleum distillate, solvent oil and aliphatic solution. Any one or combination of agents.
- the hydrophobic substance is coated on the aggregate particles, and the method of applying the hydrophobic substance to the aggregate particles is spraying, impregnating or soaking aggregate particles on a hydrophobic substance. Chemically coating the aggregate particles in the liquid solution; or coating the film sheet with the hydrophobic material into the aggregate particles; or placing the heated aggregate particles in the hydrophobic material, melting the hydrophobic material to the bone The particles are coated; or the hydrophobic material is applied to the aggregate particles by electroplating, plasma spraying, sputtering, fluidization, and powder coating.
- the invention provides an aeration sheet and a preparation method thereof, which are formed by bonding aggregate particles and a hydrophobic binder, and gas molecules formed between adjacent aggregate particles can pass through and liquid water molecules cannot penetrate. Through the pores.
- the pore diameter of the pore formed between the adjacent aggregate particles is
- the hydrophobic binder is from 1 to 8% by weight of the aggregate particles.
- the aggregate particles are one or a mixture of several of quartz sand, slag, ceramsite or glass microbeads.
- the aggregate particles have a particle diameter of 0.0065 to 2 mm.
- the hydrophobic binder is one or a combination of a fluorine-containing epoxy resin binder, a silicon-containing epoxy resin binder, a silicone binder, a polyurethane, a polyester resin, and a phenol resin. mixture.
- the aggregate particles are coated with a hydrophobic substance, and the hydrophobic substance is from 1 to 8% by weight of the aggregate particles.
- the hydrophobic substance is a hydrophobic resin film coated on the aggregate particles, and the hydrophobic resin film is one or more of a hydrophobic epoxy resin, a phenol resin, a polyurethane resin, and a silicone resin. a formed film.
- the aeration sheet provided by the invention has the function of repelling water due to the hydrophobic binder itself, and the aeration sheet can realize the function of permeable and watertight compared with the conventional aerated sheet of the ordinary adhesive, stopping After the operation, the sewage will not enter the aeration pipeline, there is no blockage
- the aerated sheet is made of quartz sand, slag, ceramsite or glass microbeads as aggregate particles, wherein the particle size of the aggregate particles is between 0.0065 and 2 mm, and the hydrophobic binder accounts for aggregate particles.
- the mass percentage is between 1-8%, which can ensure that the aeration sheet is impervious to water in the 4m water bottom; the true porosity of the aeration sheet is controlled at 55-80%; the aeration sheet is compared with the ordinary sintered aeration. The resistance of the sheet is lowered, the oxygenation capacity is increased, and the oxygen utilization rate is increased, so the aeration effect is better.
- the aeration sheet provided by the invention is applied to the field of water treatment, the aeration sheet has the property of being breathable and impervious to water, and can ensure watertightness in the bottom of 4 m; the true porosity can be controlled within the range of 55-80%; Low, high oxygenation capacity, high oxygen utilization rate, good aeration effect, and strong practicality.
- the present invention also provides a method for preparing an aeration sheet, comprising the following steps: a. mixing the aggregate particles with a hydrophobic binder and pouring it into a mixer to stir evenly; b. coating the hydrophobic binder The aggregate particles are poured into a molding die; c.
- the aeration sheet is obtained by placing the molding at a temperature of 5-120 ° C for 1-48 hours.
- the aggregate particles are coated with a hydrophobic substance prior to step a.
- the curing molding conditions described in the step c were allowed to stand at room temperature for 24 hours.
- the preparation method of the aeration sheet provided by the invention adopts the technology of no-sintering preparation, and the production cost is low; since the high-temperature sintering is not required, the molding process is simple, the preparation period is short, the energy consumption is low, energy saving and environmental protection, and large-scale Production; and, the preparation method avoids the problem of lowering the porosity of the aeration sheet after high-temperature sintering, and can ensure the aeration effect.
- the preparation method of the aeration sheet provided by the invention is applied to the field of water treatment, the preparation method has the advantages of low production cost, simple molding process, short preparation period, low energy consumption, energy saving and environmental protection, and avoids aeration sheet after high temperature sintering
- the problem of reduced porosity can ensure aeration effect and can be produced on a large scale.
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Description
一种曝气片及其制备方法 Aeration sheet and preparation method thereof
技术领域 Technical field
本发明属于水处理领域, 特别涉及一种曝气片及其制备方法。 背景技术 The invention belongs to the field of water treatment, and particularly relates to an aeration sheet and a preparation method thereof. Background technique
水处理好氧工艺中, 常釆用微孔曝气器向水中供氧, 以满足好氧 工艺对氧的需求。 目前, 污水处理常见的微孔曝气器釆用膜片式微孔 曝气器,其中,曝气片一般有橡胶膜片和陶瓷、刚玉微孔曝气片两种。 橡胶膜片开设有许多开闭式的微孔, 通气时, 压力气源通过管路进入 曝气器的基座内, 在空气压力的作用下, 橡胶膜片微微向上鼓起, 并 扩张橡胶膜片上的微孔, 气体从微孔中通过形成小气泡, 而向污水处 理池中提供溶解氧, 以进行生化处理; 停止供气时, 橡胶膜片上的微 孔逐渐闭合,从而防止污水中的污泥回流至曝气器内。在实际应用中, 随着时间的推移, 橡胶容易老化、 硬化, 膜片上的微孔孔径会逐渐扩 大, 致使产生的气泡变大, 而其自动闭合的性能也会变差, 气孔增大 后, 污水的污泥就会容易进入到曝气管内, 堵塞气源管道, 影响整个 曝气器的正常工作。 而陶瓷、 刚玉微孔曝气器主要以刚玉、 高温溶剂 和粘接剂为原料, 经压制成型、 高温烧结而成, 具有耐腐蚀和酸碱, 不易老化, 使用寿命长等优点。 但其为了防止水回流至曝气器内, 曝 气片的孔隙率小,曝气效果较差, 同时风机阻力大,后期运行电费高, 停运的时候, 污水易进入布气管道, 易破碎等。 In the water treatment aerobic process, a microporous aerator is often used to supply oxygen to the water to meet the oxygen demand of the aerobic process. At present, the microporous aerator used in sewage treatment uses a membrane type microporous aerator, wherein the aeration sheet generally has two kinds of rubber membranes, ceramics and corundum microporous aeration tablets. The rubber diaphragm is provided with a plurality of open and closed micropores. When ventilating, the pressure gas source enters the base of the aerator through the pipeline. Under the action of air pressure, the rubber diaphragm slightly bulges upward and expands the rubber membrane. The micropores on the sheet, the gas is supplied from the micropores to form small bubbles, and the dissolved oxygen is supplied to the sewage treatment tank for biochemical treatment; when the gas supply is stopped, the micropores on the rubber membrane are gradually closed, thereby preventing sewage The sludge is returned to the aerator. In practical applications, as time goes by, the rubber tends to age and harden, and the pore size of the micropores on the membrane gradually expands, causing the generated bubbles to become larger, and the performance of the automatic closure is also deteriorated. The sewage sludge will easily enter the aeration pipe and block the gas source pipe, which will affect the normal operation of the entire aerator. The ceramic and corundum microporous aerators are mainly made of corundum, high temperature solvent and adhesive, and are formed by pressing and high temperature sintering. They have the advantages of corrosion resistance, acid and alkali resistance, aging resistance and long service life. However, in order to prevent water from flowing back into the aerator, the porosity of the aeration sheet is small, the aeration effect is poor, and the fan resistance is large, and the electricity cost is high in the later stage. When the vehicle is stopped, the sewage easily enters the gas distribution pipe and is easily broken. Wait.
为解决上述问题, 中国专利 CN1958464A公开了一种石英微孔曝 气器, 所述曝气片釆用石英砂、 高温溶剂和粘接剂为原料, 按照一定 的比例混合均匀后, 压制成坯, 最后在 900-1300度高温煅烧而成。 所 制得的曝气片弥补了巿场上硅质曝气器的空白, 具有曝气效果好, 污 水净化质量高, 耐腐蚀和酸碱性强, 使用寿命长等优点。 但是, 该曝 气片有以下缺点: 1.由于通过石英砂和粘结剂粘接后经高温烧结而 成, 其孔径较难控制, 应用时, 若曝气片孔径过大则而污水易进入布 气管道, 该专利中, 为了防止污水进入布气管道, 专门在进气管道上 设置了一个单向通气阀, 这样就增加了曝气系统施工的成本; 而孔径 过小则导致风机阻力大, 曝气效果差; 2.该曝气片需要经过 900-1300 度高温煅烧, 其制作工艺复杂, 生产周期较长, 能耗较高, 煅烧生成 大量的有害气体, 造成环境污染; 并且经过高温烧结的曝气片孔隙率 会降低, 曝气效果变差。 发明内容 In order to solve the above problems, Chinese Patent No. CN1958464A discloses a quartz microporous aerator which uses quartz sand, a high temperature solvent and a binder as raw materials, and is uniformly mixed according to a certain ratio, and then pressed into a blank. Finally, it is calcined at a high temperature of 900-1300 degrees. The prepared aeration sheet compensates for the blank of the silicon aerator on the open field, and has the advantages of good aeration effect, high quality of sewage purification, strong corrosion resistance, strong acid and alkali, and long service life. However, the aeration sheet has the following disadvantages: 1. It is sintered at a high temperature by bonding with quartz sand and an adhesive. Cheng, its pore diameter is difficult to control. When applied, if the pore size of the aeration sheet is too large, the sewage is easy to enter the gas distribution pipeline. In this patent, in order to prevent sewage from entering the gas distribution pipeline, a one-way is specially set on the intake pipeline. Ventilation valve, which increases the cost of aeration system construction; and the pore size is too small, resulting in large fan resistance, poor aeration effect; 2. The aeration sheet needs to be calcined at 900-1300 degrees, the production process is complicated, production The cycle is longer, the energy consumption is higher, calcination generates a large amount of harmful gases, causing environmental pollution; and the porosity of the aeration sheet which is sintered at a high temperature is lowered, and the aeration effect is deteriorated. Summary of the invention
(一) 要解决的技术问题 (1) Technical problems to be solved
本发明要解决的技术问题是现有曝气片的孔径较难控制导致曝 气效果差、 污水易进入布气管道的问题, 进而提供一种曝气效果好, 污水不易进入管道的曝气片, 同时提供一种能耗低, 环境污染小的 曝气片的制备方法。 The technical problem to be solved by the invention is that the aperture of the existing aeration sheet is difficult to control, resulting in poor aeration effect and easy entry of sewage into the gas distribution pipeline, thereby providing an aeration sheet with good aeration effect and difficulty in entering the pipeline. At the same time, a method for preparing an aeration sheet with low energy consumption and small environmental pollution is provided.
(二)技术方案 (2) Technical plan
为解决上述技术问题, 本发明提供一种曝气片, 其由骨料颗粒和 憎水粘结剂粘结而成,相邻的所述骨料颗粒之间形成气体分子能够通 过且液态水分子不能透过的孔隙。 In order to solve the above technical problems, the present invention provides an aeration sheet which is formed by bonding aggregate particles and a hydrophobic binder, and gas molecules capable of passing between adjacent aggregate particles and liquid water molecules are formed. Impervious pores.
上述曝气片中, 所述相邻骨料颗粒之间形成的孔隙的孔径为 0.001-0.5mm。 In the above aeration sheet, the pores formed between the adjacent aggregate particles have a pore diameter of 0.001 to 0.5 mm.
上述曝气片中, 所述憎水粘结剂为所述骨料颗粒的 l-8wt%。 上述曝气片中, 所述骨料颗粒为石英砂、 矿渣、 陶粒或玻璃微珠 中的一种或其中几种的混合物; 所述骨料颗粒的粒径为 0.0065-2mm。 In the above aeration sheet, the hydrophobic binder is from 1 to 8% by weight of the aggregate particles. In the above aeration sheet, the aggregate particles are one or a mixture of quartz sand, slag, ceramsite or glass microspheres; the aggregate particles have a particle diameter of 0.0065-2 mm.
上述曝气片中, 所述憎水粘结剂为含氟环氧树脂粘结剂、含硅环 氧树脂粘结剂、 有机硅粘结剂、 聚氨脂、 聚脂树脂及酚醛树脂中的一 种或其中几种的混合物。 In the above aeration sheet, the hydrophobic binder is a fluorine-containing epoxy resin binder, a silicon-containing epoxy resin binder, a silicone binder, a polyurethane, a polyester resin, and a phenol resin. One or a mixture of several of them.
上述曝气片中, 所述骨料颗粒上包覆有疏水性物质, 所述疏水性 物质为所述骨料颗粒的 l-8wt%。 上述曝气片中,所述的疏水性物质为包覆在所述骨料颗粒上的疏 水性树脂膜, 所述疏水性树脂膜为由疏水性环氧树脂、 酚醛树脂、 聚 氨酯树脂及硅树脂中的一种或多种形成的膜。 In the above aeration sheet, the aggregate particles are coated with a hydrophobic substance, and the hydrophobic substance is from 1 to 8% by weight of the aggregate particles. In the aeration sheet, the hydrophobic substance is a hydrophobic resin film coated on the aggregate particles, and the hydrophobic resin film is made of a hydrophobic epoxy resin, a phenol resin, a polyurethane resin, and a silicone resin. One or more of the formed films.
本发明同时公开一种制备上述曝气片的方法, 包括以下步骤: a. 将骨料颗粒与憎水粘结剂混合后倒入搅拌机搅拌均匀; b. 将包覆憎水粘结剂的骨料颗粒倒入成型模具; The invention also discloses a method for preparing the above aeration sheet, comprising the following steps: a. mixing the aggregate particles with the hydrophobic binder, pouring into a mixer to stir evenly; b. coating the bone with the hydrophobic binder Pour particles into a molding die;
c 5-120°C放置 1-48小时固化成型脱模即可得到所述曝气片。 优选的, 在步骤 a之前将所述骨料颗粒上包覆疏水性物质。 c 5-120 ° C placed 1-48 hours solidification molding release to obtain the aeration sheet. Preferably, the aggregate particles are coated with a hydrophobic material prior to step a.
步骤 c所述的固化成型条件为常温下放置 24小时。 The curing molding conditions described in the step c were allowed to stand at normal temperature for 24 hours.
(三)有益效果 (3) Beneficial effects
上述技术方案所提供的一种曝气片及其制备方法,相比现有技术 具有以下优点: The aerated sheet provided by the above technical solution and the preparation method thereof have the following advantages compared with the prior art:
( 1 )本发明的曝气片是由骨料颗粒和憎水粘结剂粘结而成, 由于 憎水粘结剂本身具有排斥水的作用,该曝气片相比于现有普通粘结剂 粘接而成的曝气片能够实现透气不透水, 停止运行后, 污水不会进入 曝气管道中, 不存在堵塞的危险。 (1) The aeration sheet of the present invention is formed by bonding aggregate particles and a hydrophobic binder, and since the hydrophobic binder itself has a function of repelling water, the aeration sheet is bonded to the conventional one. The aerated sheet bonded by the agent can be made permeable and impervious to water. After the operation is stopped, the sewage will not enter the aeration pipe, and there is no danger of clogging.
( 2 )本发明的曝气片应用石英砂、 矿渣、 陶粒或玻璃微珠作为骨 料颗粒, 曝气片的骨料颗粒的粒径在 0.0065-2mm之间, 憎水粘结剂 占骨料颗粒的质量百分比为 1-8%之间, 可以保证该曝气片在 4m的 水底内不透水; 同时, 经过 GB/T2997-2000的试验方法测得本发明的 曝气片的真气孔率在 55-80%。 同时, 参照 《曝气设备充氧性能测试 装置及实验研究》 [J] . 青岛理工大学学报, 2007,3 ( 28 ): 54-57的实 验方法测试本发明的曝气片的曝气效果得到如表 1所示的结果,通过 表 1的结果表明, 该曝气片相比普通烧结的曝气片的阻力降低, 充氧 能力提高, 氧利用率提高, 因此曝气效果较好。 (2) The aeration sheet of the present invention uses quartz sand, slag, ceramsite or glass microbeads as aggregate particles, and the aggregate particle size of the aeration sheet is between 0.0065 and 2 mm, and the hydrophobic binder accounts for bone. The mass percentage of the pellets is between 1% and 8%, which can ensure that the aerated sheet is impervious to water in the bottom of 4m; meanwhile, the true porosity of the aerated sheet of the present invention is measured by the test method of GB/T2997-2000. At 55-80%. At the same time, refer to "Aeration equipment oxygenation performance test device and experimental research" [J]. Journal of Qingdao Technological University, 2007,3 (28): 54-57 test method to test the aeration effect of the aeration sheet of the invention As shown in Table 1, the results of Table 1 show that the aeration sheet has lower resistance than the conventional sintered aeration sheet, the oxygenation ability is improved, and the oxygen utilization rate is improved, so that the aeration effect is better.
其中, 技术参数为: 曝气器直径 215mm, 厚度 15mm , 水深 4 米; 表 1 Among them, the technical parameters are: aerator diameter 215mm, thickness 15mm, water depth 4 meters; Table 1
( 3 )该曝气片釆用免烧结制备技术, 生产成本较低。 由于不需要 经过高温烧结, 其成型工艺简单, 制备周期短, 能耗较低, 节能环保, 可大规模生产。 并且, 这种制备方法其避免了高温烧结后曝气片的孔 隙率降低的问题, 能够确保曝气效果。 具体实施方式 (3) The aeration sheet is made of a sintering-free preparation technique, and the production cost is low. Since it does not need to be sintered at a high temperature, the molding process is simple, the preparation cycle is short, the energy consumption is low, energy saving and environmental protection, and mass production is possible. Further, this preparation method avoids the problem that the porosity of the aeration sheet is lowered after the high-temperature sintering, and the aeration effect can be ensured. detailed description
下面结合实施例, 对本发明的具体实施方式作进一步详细描述。 以下实施例用于说明本发明, 但不用来限制本发明的范围。 Specific embodiments of the present invention will be further described in detail below with reference to the embodiments. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
实施例 1 Example 1
本发明的曝气片包括骨料颗粒以及包覆于骨料颗粒的憎水粘结 剂,相邻的所述骨料颗粒之间形成气体分子能够通过且液态水分子不 能透过的孔隙, 所述孔隙的孔径为 0.001-0.5mm。 The aeration sheet of the present invention comprises aggregate particles and a hydrophobic binder coated on the aggregate particles, and adjacent pores between the aggregate particles form pores through which gas molecules can pass and liquid water molecules are impermeable. The pore size of the pores is from 0.001 to 0.5 mm.
本实施例中的所述骨料颗粒为石英砂和矿渣以重量比 5:1 混合 物, 所述石英砂的粒径为 0.0065-1 mm, 矿渣的粒径为 0.016-2mm。 所述憎水粘结剂为双酚 A 型饱和聚酯树脂, 所述憎水粘结剂占骨料 颗粒的质量百分比为 1%。 The aggregate particles in this embodiment are a mixture of quartz sand and slag in a weight ratio of 5:1, the particle size of the quartz sand is 0.0065-1 mm, and the particle size of the slag is 0.016-2 mm. The hydrophobic binder is a bisphenol A-type saturated polyester resin, and the hydrophobic binder accounts for 1% by mass of the aggregate particles.
所述曝气片是通过下述方法制得: The aeration sheet is produced by the following method:
a.将骨料颗粒与聚酯树脂双酚 A型饱和聚酯树脂按重量比 100:1 混合后倒入搅拌机搅拌均匀; a. The aggregate particles and the polyester resin bisphenol A type saturated polyester resin are mixed at a weight ratio of 100:1, and then poured into a mixer to be uniformly stirred;
b. 将粘接有所述憎水粘结剂的骨料颗粒倒入成型模具; c 在 5 °C放置 48小时固化成型后脱模即可得到所述曝气片。 实施例 2 b. The aggregate particles to which the hydrophobic binder is bonded are poured into a molding die; c is released after being solidified and molded at 5 ° C for 48 hours to obtain the aeration sheet. Example 2
本实施例与实施例 1的曝气片结构基本一致, 其区别点在于: 构成的所述曝气片的骨料颗粒上包覆有一层疏水性聚四氟乙烯。 所述骨料颗粒为石英砂和陶粒以重量比 4:2混合物, 所述石英砂的粒 径为 0.65-2 mm, 陶粒的粒径为 0.036-0.45 mm。 所述疏水性聚四氟乙 烯为骨料颗粒的 8wt%。 This embodiment is basically the same as the aeration sheet structure of Embodiment 1, and the difference is: The aggregate particles of the aeration sheet are coated with a layer of hydrophobic polytetrafluoroethylene. The aggregate particles are a mixture of quartz sand and ceramsite in a weight ratio of 4:2, the quartz sand has a particle size of 0.65-2 mm, and the ceramsite has a particle size of 0.036-0.45 mm. The hydrophobic polytetrafluoroethylene is 8 wt% of the aggregate particles.
所述疏水性聚四氟乙烯涂覆于所述骨料颗粒上的方法为: The method of applying the hydrophobic polytetrafluoroethylene to the aggregate particles is:
1 )将疏水性聚四氟乙烯加热至熔融状态; 1) heating the hydrophobic polytetrafluoroethylene to a molten state;
2 )将骨料颗粒加热至 210°C时, 加入所述疏水性聚四氟乙烯, 30 秒搅拌混匀, 使所述疏水性聚四氟乙烯均匀分散于所述骨料颗粒 表面; 2) when the aggregate particles are heated to 210 ° C, the hydrophobic polytetrafluoroethylene is added, and stirred and mixed for 30 seconds to uniformly disperse the hydrophobic polytetrafluoroethylene on the surface of the aggregate particles;
3 )将六次甲基四胺固化剂 (占骨料颗粒的 0.015wt% )加入上述 制备得到的混合物中, 搅拌混匀, 固化 60秒; 3) adding a hexamethylenetetramine curing agent (0.015 wt% of the aggregate particles) to the mixture prepared above, stirring and kneading, and curing for 60 seconds;
4 )将氧化聚乙烯蜡润滑剂 (占骨料颗粒的 0.009wt% )加入固化 好的混合物中, 搅拌均匀, 冷却, 过筛, 即得。 4) Add oxidized polyethylene wax lubricant (0.00wt% of aggregate granules) to the solidified mixture, stir evenly, cool, and sieve.
所述憎水粘结剂为酚醛树脂松香改性酚醛树脂,所述憎水粘结剂 占骨料颗粒的质量百分比为 8%。 The hydrophobic binder is a phenolic resin rosin modified phenolic resin, and the hydrophobic binder accounts for 8% by mass of the aggregate particles.
所述曝气片是通过下述方法制得: The aeration sheet is produced by the following method:
a. 将包覆有疏水性聚四氟乙烯的骨料颗粒与所述憎水粘结剂按 重量比 25:2混合后倒入搅拌机搅拌均匀; a. The aggregated particles coated with hydrophobic polytetrafluoroethylene and the hydrophobic binder are mixed at a weight ratio of 25:2, and then poured into a mixer to be uniformly stirred;
b. 将粘接有所述憎水粘结剂的骨料颗粒倒入成型模具; c 在常温下放置 24小时固化成型后脱模即可得到所述曝气片。 实施例 3 b. Pour the aggregate particles bonded with the hydrophobic binder into a molding die; c, after being placed at room temperature for 24 hours, and then demolded to obtain the aerated sheet. Example 3
本实施例中,组成所述曝气片的所述骨料颗粒由陶粒和玻璃微珠 以重量比 2:1混合而成, 所述陶粒的粒径为 0.075-0.6 mm, 所述玻璃 微珠的粒径为 0.04-0.15 mm。所述曝气片包括骨料颗粒以及设置于骨 料颗粒之间的憎水粘结剂, 相邻的所述骨料颗粒之间孔隙的孔径为 In this embodiment, the aggregate particles constituting the aeration sheet are formed by mixing ceramsite and glass microbeads at a weight ratio of 2:1, and the ceramsite has a particle diameter of 0.075-0.6 mm. The beads have a particle size of 0.04 - 0.15 mm. The aeration sheet comprises aggregate particles and a hydrophobic binder disposed between the aggregate particles, and an aperture of the pores between the adjacent aggregate particles is
0.1-0.3mm。 0.1-0.3mm.
其中, 所述憎水粘结剂为含氟环氧树脂粘结剂 2,2-双酚基六氟丙 垸二缩水甘油醚, 所述憎水粘结剂占骨料颗粒的质量百分比为 4%。 所述曝气片是通过下述方法制得: Wherein the hydrophobic binder is a fluorine-containing epoxy resin binder 2,2-bisphenol hexafluoropropyl The bismuth glycidyl ether, the hydrophobic binder accounts for 4% by mass of the aggregate particles. The aeration sheet is produced by the following method:
a.将骨料颗粒与所述憎水粘结剂按 25:1后倒入搅拌机搅拌均匀; b. 将粘接有所述憎水粘结剂的骨料颗粒倒入成型模具; c 在 50°C放置 10小时固化成型后脱模即可得到所述曝气片。 实施例 4 a. The aggregate particles and the hydrophobic binder are poured into the mixer after 25:1 and stirred uniformly; b. The aggregate particles bonded with the hydrophobic binder are poured into the molding die; c at 50 The aeration sheet was obtained by demolding at ° C for 10 hours after solidification molding. Example 4
本实施例中, 构成曝气片的骨料颗粒上包覆有疏水性酚醛树脂 膜, 所述骨料颗粒为石英砂和玻璃微珠以重量比 5: 1混合物, 所述石 英砂的粒径为 0.075-0.3 mm, 玻璃微珠的粒径为 0.04-0.15 mm。 所述 疏水性酚醛树脂为骨料颗粒的 lwt%。 所述疏水性酚醛树脂是由马来 酸酐与乙烯基磺酸钠共聚制得。 In this embodiment, the aggregate particles constituting the aeration sheet are coated with a hydrophobic phenolic resin film, and the aggregate particles are a mixture of quartz sand and glass microbeads in a weight ratio of 5:1, and the particle size of the quartz sand The particle size of the glass beads is 0.04 - 0.3 mm, and the particle size is 0.04 - 0.15 mm. The hydrophobic phenolic resin is 1 wt% of the aggregate particles. The hydrophobic phenolic resin is obtained by copolymerizing maleic anhydride with sodium vinyl sulfonate.
所述酚醛树脂涂覆于所述骨料颗粒上的方法为: The method of coating the phenolic resin on the aggregate particles is:
1 )将酚醛树脂加热至熔融状态; 1) heating the phenolic resin to a molten state;
2 )将骨料颗粒加热至 220°C时, 加入所述酚醛树脂, 60秒搅拌 混匀, 使所述酚醛树脂均匀分散于所述骨料颗粒表面; 2) when the aggregate particles are heated to 220 ° C, the phenolic resin is added, and the mixture is stirred for 60 seconds to uniformly disperse the phenolic resin on the surface of the aggregate particles;
3 )将脂肪族胺固化剂 (占骨料颗粒的 10wt% )加入上述制备得 到的混合物中, 搅拌混匀, 固化 120秒; 3) adding an aliphatic amine curing agent (10% by weight of the aggregate particles) to the mixture prepared above, stirring and kneading, and curing for 120 seconds;
4 )将硬脂酸酰胺润滑剂 (占骨料颗粒的 1.25wt% )加入固化好 的混合物中, 搅拌均匀, 冷却, 过筛, 即得。 4) Add the stearic acid amide lubricant (1.25 wt% of the aggregate particles) to the cured mixture, stir well, cool, and sieve.
所述憎水粘结剂为酚醛树脂松香改性酚醛树脂,所述憎水粘结剂 占骨料颗粒的质量百分比为 5%。 The hydrophobic binder is a phenolic resin rosin-modified phenolic resin, and the hydrophobic binder accounts for 5% by mass of the aggregate particles.
所述曝气片是通过下述方法制得: The aeration sheet is produced by the following method:
a. 将包覆有酚醛树脂的骨料颗粒与所述憎水粘结剂按重量比为 20:1混合后倒入搅拌机搅拌均匀; a. The phenolic resin-coated aggregate particles and the hydrophobic binder are mixed at a weight ratio of 20:1, and then poured into a mixer to be uniformly stirred;
b. 将粘接有憎水粘结剂的骨料颗粒倒入成型模具; b. pouring the aggregate particles bonded with the hydrophobic binder into the molding die;
c 在 120°C放置 1小时固化成型后脱模即可得到所述曝气片。 本发明的所述的骨料颗粒的大小在筛选时无法而且不必统一到 一个粒径尺寸; 因此, 只要在上述粒径范围之内比如骨料颗粒的粒径 为 0.0085mm、 0.01mm, 0.05mm, 0.2mm, 0.4mm, 1.5mm等均属于 本发明的保护范围。 c The aerated sheet was obtained by demolding at 120 ° C for 1 hour after solidification molding. The size of the aggregate particles of the present invention cannot be selected at the time of screening and does not have to be unified One particle size; therefore, it is within the scope of the present invention that the particle size of the aggregate particles is, for example, 0.0085 mm, 0.01 mm, 0.05 mm, 0.2 mm, 0.4 mm, 1.5 mm, etc. within the above particle size range.
作为本发明可替换的方式, 所述憎水粘结剂还可以为含硅环氧 树脂粘结剂、 有机硅粘结剂、 聚氨脂中的一种或其中几种的混合物。 As an alternative to the present invention, the hydrophobic binder may also be one of or a mixture of a silicone-containing epoxy resin binder, a silicone binder, and a polyurethane.
所述骨料颗粒上包覆的疏水性树脂膜还可以为由疏水性环氧树 脂、 聚氨酯树脂及硅树脂中的一种或多种形成的膜。 所述疏水性物质 为所述骨料颗粒的 2wt%、 2.5wt%、 3wt%、 6wt%、 7wt%均可。 The hydrophobic resin film coated on the aggregate particles may also be a film formed of one or more of a hydrophobic epoxy resin, a polyurethane resin, and a silicone resin. The hydrophobic substance may be 2 wt%, 2.5 wt%, 3 wt%, 6 wt%, or 7 wt% of the aggregate particles.
较佳地, 所述疏水性环氧树脂为缩水甘油醚类环氧树脂、 缩水甘 油酯类环氧树脂、 缩水甘油胺类环氧树脂、 线型脂肪族类环氧树脂、 脂环族类环氧树脂、 聚硫橡胶改性环氧树脂、 聚酰胺树脂改性环氧树 脂、 聚乙烯醇叔丁醛改性环氧树脂、 丁腈橡胶改性环氧树脂、 酚醛树 脂改性环氧树脂、 聚酯树脂改性环氧树脂、 尿醛三聚氰胺树脂改性环 氧树脂、 糠醛树脂改性环氧树脂、 乙烯树脂改性环氧树脂、 异氰酸酯 改性环氧树脂或硅树脂改性环氧树脂中的一种或多种;所述疏水性酚 醛树脂为二甲苯改性酚醛树脂、环氧树脂改性酚醛树脂或有机硅改性 酚醛树脂中的一种或多种。 Preferably, the hydrophobic epoxy resin is a glycidyl ether epoxy resin, a glycidyl ester epoxy resin, a glycidylamine epoxy resin, a linear aliphatic epoxy resin, an alicyclic ring. Oxygen resin, polysulfide rubber modified epoxy resin, polyamide resin modified epoxy resin, polyvinyl alcohol tert-butylaldehyde modified epoxy resin, nitrile rubber modified epoxy resin, phenolic resin modified epoxy resin, Polyester resin modified epoxy resin, urethane aldehyde melamine resin modified epoxy resin, furfural resin modified epoxy resin, vinyl resin modified epoxy resin, isocyanate modified epoxy resin or silicone resin modified epoxy resin One or more of the hydrophobic phenolic resins are one or more of a xylene modified phenolic resin, an epoxy resin modified phenolic resin or a silicone modified phenolic resin.
并且, 如以上所述的疏水性树脂可以通过如下的方法改性而获 得, 具体改性方法为: Further, the hydrophobic resin as described above can be obtained by modification by the following method, and the specific modification method is:
将环氧树脂,如邻苯二甲酸酐或马来酸酐,与油溶性的单体共聚, 所述油溶性的单体为: 丙烯酸垸基酯, 甲基丙烯酸垸基酯, 乙基丙烯 酸、 醋酸乙烯酯、 乙酸烯丙酯、 乙烯基磺酸钠、 甲基乙烯基醚、 甲基 烯丙基醚、 甲基丙烯酸二甲氨基乙酯、 丙烯酸二甲氨基乙酯、 丙烯酸 二甲氨基丙酯、 丙烯酸二乙氨基丙酯、 丙烯酸二甲氨基丁酯、 甲基丙 烯酸二甲氨基乙酯、 甲基丙烯酸二乙氨基乙酯中的任一种。 An epoxy resin such as phthalic anhydride or maleic anhydride is copolymerized with an oil-soluble monomer: decyl acrylate, decyl methacrylate, ethacrylic acid, acetic acid Vinyl ester, allyl acetate, sodium vinyl sulfonate, methyl vinyl ether, methyl allyl ether, dimethylaminoethyl methacrylate, dimethylaminoethyl acrylate, dimethylaminopropyl acrylate, Any of diethylaminopropyl acrylate, dimethylaminobutyl acrylate, dimethylaminoethyl methacrylate, and diethylaminoethyl methacrylate.
或者, 也可以将环氧树脂接技改性, 形成接技聚合物; 将环氧树 脂的亲水性基团,如羟基,与疏水的功能单体发生反应,将其接起来; 疏水性的功能单体为: 苯甲醒, 垸基苯甲醛(一大类), 利用羟基与 醛基的反应。 Alternatively, the epoxy resin can be modified to form a graft polymer; a hydrophilic group of the epoxy resin, such as a hydroxyl group, is reacted with a hydrophobic functional monomer to join them; Hydrophobic functional monomers are: Benzene oxime, decyl benzaldehyde (a large class), the reaction of hydroxyl groups with aldehyde groups.
或者, 也可以将环氧树脂进行取代反应, 在光照的催化反应下, 用氯气参与取代反应, 将卤素接到环氧树脂上面, 以改善疏水性能。 Alternatively, the epoxy resin may be subjected to a substitution reaction, and under a catalytic reaction of light, chlorine is used to participate in the substitution reaction, and a halogen is attached to the epoxy resin to improve hydrophobic properties.
另外, 所述疏水性树脂膜中可以加入有固化剂, 并且, 对于不同 的树脂加入不同的固化剂, 其中, 固化剂的选择具体如下: Further, a curing agent may be added to the hydrophobic resin film, and different curing agents may be added to different resins, wherein the curing agent is selected as follows:
对于缩水甘油醚类环氧树脂、 缩水甘油酯类环氧树脂、 缩水甘油 胺类环氧树脂、 线型脂肪族类环氧树脂、 脂环族类环氧树脂、 聚硫 橡胶改性环氧树脂、 聚酰胺树脂改性环氧树脂、 聚乙烯醇叔丁醛改性 环氧树脂、 丁腈橡胶改性环氧树脂、 酚醛树脂改性环氧树脂、 聚酯树 脂改性环氧树脂、 尿醛三聚氰胺树脂改性环氧树脂、糠醛树脂改性环 氧树脂、 乙烯树脂改性环氧树脂、 异氰酸酯改性环氧树脂或硅树脂改 性环氧树脂, 较佳的固化剂为脂肪胺、 脂环胺、 芳香胺、 聚酰胺、 酸 酐、 叔胺中的任一种或几种; For glycidyl ether epoxy resin, glycidyl ester epoxy resin, glycidylamine epoxy resin, linear aliphatic epoxy resin, alicyclic epoxy resin, polysulfide rubber modified epoxy resin , polyamide resin modified epoxy resin, polyvinyl alcohol tert-butyraldehyde modified epoxy resin, nitrile rubber modified epoxy resin, phenolic resin modified epoxy resin, polyester resin modified epoxy resin, urine aldehyde Melamine resin modified epoxy resin, furfural resin modified epoxy resin, vinyl resin modified epoxy resin, isocyanate modified epoxy resin or silicone resin modified epoxy resin, preferred curing agent is fatty amine, alicyclic ring Any one or more of an amine, an aromatic amine, a polyamide, an acid anhydride, and a tertiary amine;
对于二甲苯改性酚醛树脂、环氧树脂改性酚醛树脂或有机硅改性 酚醛树脂, 较佳的固化剂为六次甲基四胺; For a xylene modified phenolic resin, an epoxy resin modified phenolic resin or a silicone modified phenolic resin, a preferred curing agent is hexamethylenetetramine;
对于有机硅树脂而言, 较佳的固化剂为二丁基二月桂酸锡或 N, N, Ν', N'—四甲基胍盐中的任一种或几种; For the silicone resin, a preferred curing agent is any one or more of dibutyl dilaurate or N, N, Ν', N'-tetramethyl phosphonium salt;
对于疏水性聚氨酯树脂,其固化剂为 TDI和 ΤΜΡ的加成物, TDI 和含羟基组份的预聚物及单组份潮气固化剂、 TDI的三聚体。 For hydrophobic polyurethane resins, the curing agent is an adduct of TDI and ruthenium, a prepolymer of TDI and a hydroxyl group-containing component, and a one-component moisture curing agent, a trimer of TDI.
对于不饱和聚酯 (对苯二甲酸与乙二醇的聚合物), 常温时所加入 的固化剂为过氧化酮和环垸酸钴;加热时所加入的固化剂为过氧化苯 甲酸叔丁酯、 过氧化二碳酸酯、 二垸基过氧化物、 过氧化辛酸叔己酯 和过氧化二碳酸双酯中的一种或几种。 For unsaturated polyesters (polymers of terephthalic acid and ethylene glycol), the curing agent added at room temperature is ketone peroxide and cobalt citrate; the curing agent added during heating is tert-butyl peroxybenzoate One or more of an ester, a peroxydicarbonate, a dimercapto peroxide, a t-hexyl peroxyoctanoate, and a diester of peroxydicarbonate.
并且, 所述的疏水性物质还可以为聚四氟乙烯、 植物油、 硅铜、 硅氧垸、 烃以及共聚合聚偏氯乙烯中的任意一种或其组合。 较佳地, 所述烃包括石蜡、 煤油、 柴油、 原油、 石油馏出物、 溶剂油及脂族溶 剂中的任意一种或其组合。 Moreover, the hydrophobic substance may also be any one or a combination of polytetrafluoroethylene, vegetable oil, silicon copper, siloxane, hydrocarbon, and copolymerized polyvinylidene chloride. Preferably, the hydrocarbon comprises paraffin, kerosene, diesel, crude oil, petroleum distillate, solvent oil and aliphatic solution. Any one or combination of agents.
其中, 所述疏水性物质为涂覆于所述骨料颗粒上, 并且将所述疏 水性物质涂覆于所述骨料颗粒上的方法为喷雾、浸渍或浸泡骨料颗粒 于疏水性物质的液体溶液中以化学涂覆骨料颗粒;或者为应用疏水性 物质的薄膜片材涂覆到骨料颗粒中;或者为将加热的骨料颗粒放置于 疏水性物质中, 熔融疏水性物质到骨料颗粒; 或者为电镀、 等离子喷 涂、 溅射、 流化及粉末涂覆的方式将疏水性物质涂覆到骨料颗粒上。 Wherein the hydrophobic substance is coated on the aggregate particles, and the method of applying the hydrophobic substance to the aggregate particles is spraying, impregnating or soaking aggregate particles on a hydrophobic substance. Chemically coating the aggregate particles in the liquid solution; or coating the film sheet with the hydrophobic material into the aggregate particles; or placing the heated aggregate particles in the hydrophobic material, melting the hydrophobic material to the bone The particles are coated; or the hydrophobic material is applied to the aggregate particles by electroplating, plasma spraying, sputtering, fluidization, and powder coating.
显然, 上述实施例仅仅是为清楚地说明所作的举例, 而并非对实 施方式的限定。 对于所属领域的普通技术人员来说, 在上述说明的基 础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有 的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处 于本发明创造的保护范围之中。 工业实用性 It is apparent that the above-described embodiments are merely illustrative of the examples and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of protection created by the present invention. Industrial applicability
本发明提供一种曝气片及其制备方法,其由骨料颗粒和憎水粘结 剂粘结而成,相邻的所述骨料颗粒之间形成气体分子能够通过且液态 水分子不能透过的孔隙。所述相邻骨料颗粒之间形成的孔隙的孔径为 The invention provides an aeration sheet and a preparation method thereof, which are formed by bonding aggregate particles and a hydrophobic binder, and gas molecules formed between adjacent aggregate particles can pass through and liquid water molecules cannot penetrate. Through the pores. The pore diameter of the pore formed between the adjacent aggregate particles is
0.001-0.5mm。 所述憎水粘结剂为所述骨料颗粒的 l-8wt%。 所述骨料 颗粒为石英砂、矿渣、陶粒或玻璃微珠中的一种或其中几种的混合物。 所述骨料颗粒的粒径为 0.0065-2mm。 所述憎水粘结剂为含氟环氧树 脂粘结剂、 含硅环氧树脂粘结剂、 有机硅粘结剂、 聚氨脂、 聚脂树脂 及酚醛树脂中的一种或其中几种的混合物。所述骨料颗粒上包覆有疏 水性物质, 所述疏水性物质为所述骨料颗粒的 l-8wt%。 所述的疏水 性物质为包覆在所述骨料颗粒上的疏水性树脂膜,所述疏水性树脂膜 为由疏水性环氧树脂、 酚醛树脂、 聚氨酯树脂及硅树脂中的一种或多 种形成的膜。本发明提供的曝气片由于憎水粘结剂本身具有排斥水的 作用,该曝气片相比于现有普通粘结剂粘接而成的曝气片能够实现透 气不透水的功能, 停止运行后, 污水不会进入曝气管道中, 不存在堵 塞的危险; 该曝气片应用石英砂、 矿渣、 陶粒或玻璃微珠作为骨料颗 粒, 其中, 骨料颗粒的粒径在 0.0065-2mm之间, 憎水粘结剂占骨料 颗粒的质量百分比为 1-8%之间, 可以保证该曝气片在 4m的水底内 不透水; 该曝气片的真气孔率控制在 55-80%; 该曝气片相比普通烧 结的曝气片的阻力降低, 充氧能力提高, 氧利用率提高, 因此曝气效 果较好。 本发明所提供的曝气片应用于水处理领域, 该曝气片具有透 气不透水的性能, 且能保证在 4m的水底内不透水; 真气孔率可以控 制在 55-80%范围内; 阻力低, 充氧能力高, 氧利用率高, 曝气效果 好,具有很强的实用性。同时本发明还提供了一种曝气片的制备方法 , 包括以下步骤: a. 将骨料颗粒与憎水粘结剂混合后倒入搅拌机搅 拌均匀; b. 将包覆憎水粘结剂的骨料颗粒倒入成型模具; c. 5-120 °C放置 1-48小时固化成型脱模即可得到所述曝气片。 优选的, 在步 骤 a之前将所述骨料颗粒上包覆疏水性物质。 步骤 c所述的固化成型 条件为常温下放置 24小时。 本发明所提供的曝气片的制备方法釆用 免烧结制备技术, 生产成本较低; 由于不需要经过高温烧结, 其成型 工艺简单, 制备周期短, 能耗较低, 节能环保, 可大规模生产; 并且, 这种制备方法其避免了高温烧结后曝气片的孔隙率降低的问题,能够 确保曝气效果。 本发明所提供的曝气片的制备方法应用于水处理领 域, 该制备方法生产成本较低, 成型工艺简单, 制备周期短, 能耗较 低, 节能环保, 且避免了高温烧结后曝气片的孔隙率降低的问题, 能 够确保曝气效果, 可大规模生产。 0.001-0.5mm. The hydrophobic binder is from 1 to 8% by weight of the aggregate particles. The aggregate particles are one or a mixture of several of quartz sand, slag, ceramsite or glass microbeads. The aggregate particles have a particle diameter of 0.0065 to 2 mm. The hydrophobic binder is one or a combination of a fluorine-containing epoxy resin binder, a silicon-containing epoxy resin binder, a silicone binder, a polyurethane, a polyester resin, and a phenol resin. mixture. The aggregate particles are coated with a hydrophobic substance, and the hydrophobic substance is from 1 to 8% by weight of the aggregate particles. The hydrophobic substance is a hydrophobic resin film coated on the aggregate particles, and the hydrophobic resin film is one or more of a hydrophobic epoxy resin, a phenol resin, a polyurethane resin, and a silicone resin. a formed film. The aeration sheet provided by the invention has the function of repelling water due to the hydrophobic binder itself, and the aeration sheet can realize the function of permeable and watertight compared with the conventional aerated sheet of the ordinary adhesive, stopping After the operation, the sewage will not enter the aeration pipeline, there is no blockage The risk of plugging; the aerated sheet is made of quartz sand, slag, ceramsite or glass microbeads as aggregate particles, wherein the particle size of the aggregate particles is between 0.0065 and 2 mm, and the hydrophobic binder accounts for aggregate particles. The mass percentage is between 1-8%, which can ensure that the aeration sheet is impervious to water in the 4m water bottom; the true porosity of the aeration sheet is controlled at 55-80%; the aeration sheet is compared with the ordinary sintered aeration. The resistance of the sheet is lowered, the oxygenation capacity is increased, and the oxygen utilization rate is increased, so the aeration effect is better. The aeration sheet provided by the invention is applied to the field of water treatment, the aeration sheet has the property of being breathable and impervious to water, and can ensure watertightness in the bottom of 4 m; the true porosity can be controlled within the range of 55-80%; Low, high oxygenation capacity, high oxygen utilization rate, good aeration effect, and strong practicality. At the same time, the present invention also provides a method for preparing an aeration sheet, comprising the following steps: a. mixing the aggregate particles with a hydrophobic binder and pouring it into a mixer to stir evenly; b. coating the hydrophobic binder The aggregate particles are poured into a molding die; c. The aeration sheet is obtained by placing the molding at a temperature of 5-120 ° C for 1-48 hours. Preferably, the aggregate particles are coated with a hydrophobic substance prior to step a. The curing molding conditions described in the step c were allowed to stand at room temperature for 24 hours. The preparation method of the aeration sheet provided by the invention adopts the technology of no-sintering preparation, and the production cost is low; since the high-temperature sintering is not required, the molding process is simple, the preparation period is short, the energy consumption is low, energy saving and environmental protection, and large-scale Production; and, the preparation method avoids the problem of lowering the porosity of the aeration sheet after high-temperature sintering, and can ensure the aeration effect. The preparation method of the aeration sheet provided by the invention is applied to the field of water treatment, the preparation method has the advantages of low production cost, simple molding process, short preparation period, low energy consumption, energy saving and environmental protection, and avoids aeration sheet after high temperature sintering The problem of reduced porosity can ensure aeration effect and can be produced on a large scale.
Claims
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| CN104326580B (en) * | 2014-10-24 | 2016-04-06 | 中国人民大学 | A kind of sewage disposal micro-hole aerator |
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