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WO2014098277A1 - Method for preparing seasoning material from lees by continuous processs of enzyme decomposition and lactobacillus fermentation - Google Patents

Method for preparing seasoning material from lees by continuous processs of enzyme decomposition and lactobacillus fermentation Download PDF

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Publication number
WO2014098277A1
WO2014098277A1 PCT/KR2012/011058 KR2012011058W WO2014098277A1 WO 2014098277 A1 WO2014098277 A1 WO 2014098277A1 KR 2012011058 W KR2012011058 W KR 2012011058W WO 2014098277 A1 WO2014098277 A1 WO 2014098277A1
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WIPO (PCT)
Prior art keywords
lees
sake
lactic acid
fermentation
acid bacteria
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Ceased
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PCT/KR2012/011058
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French (fr)
Korean (ko)
Inventor
김동청
인만진
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Chungwoon University Industry-Academic Cooperation Foundation
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Chungwoon University Industry-Academic Cooperation Foundation
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Priority to PCT/KR2012/011058 priority Critical patent/WO2014098277A1/en
Publication of WO2014098277A1 publication Critical patent/WO2014098277A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L23/00Soups; Sauces; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/82Acid flavourants

Definitions

  • the present invention relates to sake lees and utilization methods generated as by-products of the manufacturing process of medicine and sake liquor in the brewing industry, and more specifically to the residual sake by treating the sake sake remaining undecomposed during alcohol fermentation process
  • hydrolyzing the content of reducing sugars is increased, and proteolytic enzymes and nucleases are continuously processed to decompose protein and yeast of gourd to increase flavor, and the lactic acid bacteria are inoculated to ferment lactic acid.
  • the present invention relates to a process for preparing seasoning materials containing lactic acid bacteria with excellent sensuality and rich sour taste.
  • Sake by-products such as sake and medicinal liquor, are by-products of fermentation of liquor after fermentation of alcohol using rice, water, yeast, and yeast. It contains alcohol, enzymes, organic acids, and yeast. It is highly applicable as a material. Therefore, there have been various studies to use useful ingredients of sake lees in Korea, and as a result, there have been reports about sake using food, cosmetics, feed and fertilizer.
  • muscle supplementation health supplements containing Takju sake or the extract of sake lees (Korean Patent Application No. 10-2007-0043111), Takju sake or constipation containing the sake extract Health supplements (Korean Patent Application No.
  • sake lees is actively used for food, and extensive research is conducted on the use of sake lees.
  • reports on the use of sake gourds, Shochu gourds and beer gourds in feed and pickled foods have been the main focus.
  • seasonings, sauces, enzymatic decomposition, and lactic acid fermentation related to the present invention may be prepared by preparation of rice protein and saccharified solution from "Sake” (liquor) lees (Japanese Patent Publication No. 56151462), Process for making malt syrup and rice protein from "Sake” —leeds (Japanese Patent Publication No.
  • the present invention maximizes the use of sake brewing by-products by presenting a new sake utilization method which has not been reported at all through the present invention, and provides a high value-added seasoning material with excellent taste and aroma by sake enzyme decomposition and lactic acid bacteria fermentation. can do.
  • the object of the present invention is to treat saccharifying enzymes on sake to develop new high value added seasoning material utilizing sake.
  • the object of the present invention is to treat saccharifying enzymes on sake to develop new high value added seasoning material utilizing sake.
  • the content of reducing sugar is increased, and the protease and nuclease are continuously processed to decompose the protein and yeast of the gourd to increase the flavor, and then inoculated with lactic acid bacteria to ferment the lactic acid.
  • Another object of the present invention is to provide a seasoning material by sake cracking and fermentation obtained by the production method.
  • saccharinase is treated to sake lees generated as by-products in the brewing industry, such as sake and Yakju to increase the content of reducing sugars Zucchini saccharification step, and the saccharified sake by treating proteolytic enzymes and nucleases to decompose proteins and yeast in sake lees to improve the flavor, inoculated lactic acid bacteria to saccharin and enzyme-treated sake Characterizing the seasoning material by the continuous step of the step of performing the fermentation and the final step of filtering and aging the fermentation broth.
  • seasoning material using sake lees provided by the present invention can contribute to the high value-added resources of sake lees generated in large quantities as by-products of the brewing industry by promoting the utilization and consumption of sake lees.
  • FIG. 1 shows the continuous process of enzymatic digestion and lactic acid bacteria fermentation from sake lees according to the present invention. It is a manufacturing process drawing of seasoning raw material.
  • the present invention in the production method of seasoning material by enzymatic decomposition and fermentation of lactic acid bacteria from sake lees, sake lees to increase the content of reducing sugars by treating saccharase enzyme generated as by-products in the brewing industry such as sake
  • the glycosylation step by treating the saccharified sake to the proteinase and nuclease to decompose the protein and yeast contained in sake to improve the flavor, inoculating lactic acid bacteria to the saccharified and enzyme-treated sake to ferment lactic acid
  • It provides a method for producing seasoning material by a continuous process of enzymatic digestion and lactic acid bacteria fermentation from sake, characterized in that it comprises the step of performing the step and the final step of filtration, aging fermentation broth.
  • sake lees usable in the present invention is not particularly limited, and sake lees remaining after producing sake and medicine sake can be used, and sake sake remaining after producing sake liquor may be used. These sake lees have a water content of 70-75%, which is suspended in water to provide a substrate for the continuous process of enzymatic degradation and lactic acid bacteria fermentation.
  • the main gourd is put in 55 ° C. water so as to have a weight of 30 3 ⁇ 4> and the pH is corrected to 4.8.
  • Liquor a by-product of alcohol production, contains alpha-amylase and glucoamylase, enzymes that break down the alpha -1.4 bond of starch produced by koji bears.
  • the saccharification liquid of the sake solution is adjusted to pH 6.5 and 0.2% by weight of exo—protease CFlavozyme, Novozyme, Denmark) and 0.2% by weight of endo-protease (Protamax, Novozyme, Denmark) Put and rebound at 50 ° C for 12 hours to break down the protein remaining in the gourd. Inactivate the protease by heat treatment at 95 ° C for 5 min, cool to 60 ° C and calibrate pH to 5.5.
  • AMP-deaminase (Deamizyme) increases umami by converting AMP produced by RA degradation into IMP.
  • the present inventors have already manufacturing process of yeast Extract by Enzymatic Hydrolysis from yeast: paper (Downstream process for the product ion of yeast extract using brewer's yeast 'eel Is) (Man eu Jin In, Dong Chung Kim and Hee Jeong Chae, Biotechnology and Bioprocess Engineering 10: 85-89, 2005) reported the production conditions of the yeast extract, in this case, since the decomposition of the yeast was carried out in a state in which 20% by weight of dry yeast directly suspended in water of the present invention The reaction conditions are naturally different from the enzyme digestion of sake.
  • the crude protein content of undried sake lees with a water content of about 70-75% is about 4% by weight, and contains less than 0.1% by weight of yeast. Therefore, in the case of the present invention using a saccharified saccharified solution as a substrate for enzyme digestion after suspending sake with water content of about 70 to 753 ⁇ 4 in 30 wt%, the protease and nuclease used for enzymatic digestion It is desirable to reduce the amount of enzyme added by more than half.
  • exo-proteaseCFlavozyme 0.2% by weight of exo-proteaseCFlavozyme, Novozyme Denmark, 0.2% by weight of endo-protease (Protamax, Novozyme, Denmark), 5 'one phosphodiesterase (Enzyme RP—l, Amano Pharmaceuticals, Japan) and 0.01% by weight of AMP-deam i nase (Deam i zyme, Amano Pharmaceuticals, Japan)
  • sake enzyme digestion solution is boiled at 100 ° C for 20 minutes to inactivate the enzyme, cool to 30 r, and then add lactic acid bacteria of commercial weight of 0.01 g per liter to carry out the fermentation of lactic acid in rc.
  • the lactic acid bacteria for the fermentation of the decomposition liquid is not particularly limited, but is preferably a commercial lactic acid bacteria starter used for yogurt production.
  • ABT-5 (Chr Hansen, Denmark) is used.
  • the method of manufacturing seasoning material by continuous process of enzymatic digestion and lactic acid bacterium fermentation from sake lees of the present invention has lactic acid bacteria with excellent sensory taste and moderate sourness only with the use of sake lees, degrading enzyme and lactic acid bacteria. It has a big advantage that it can produce.
  • Zhu decomposition and fermentation broth obtained by the manufacturing method is filtered to remove the debris and aged for 2 days at 4 ° C to finally obtain a seasoning material ripened taste and aroma.
  • the present invention relates to a method of producing seasoning material by enzymatic decomposition and fermentation of lactic acid bacteria from sake lees, pullulanase and glucoamylase from sake lees generated as by-products in the brewing industry such as sake and medicine.
  • lactic acid bacteria starter ABT-5
  • sake enzyme digestion solution prepared by the above step
  • the continuous process of enzyme digestion and lactic acid bacteria fermentation from sake characterized in that it comprises the step of fermentation and the final step of filtration and aging the fermentation broth prepared by the above step It provides a process for the production of non-material.
  • Example 2 and Comparative Example 2 the titratable acidity and viable cell count of the fermented samples collected for each culture time of lactic acid bacteria were measured.
  • the titratable acidity was added 45 ml of sterile distilled water to 5 g of fermentation broth to investigate the amount of acid produced over time during fermentation.
  • the titratable acidity was dissolved in 10 ml, and titrated with 0.01 N NaOH to convert lactic acid.
  • the total number of lactic acid bacteria during the culture was properly diluted by the decimal method by mixing 9 ml of physiological saline to 10 g of the culture. 1 ml of each dilution solution was inoculated on the plate, mixed with MRS agar medium, mixed and cultured at 30 ° C. for 36 hours, and the colony formed was expressed as colony forming unit (CFU / g) per gram of sample.
  • CFU colony forming unit
  • the present invention can contribute to the high value-added resources of sake lees, which are a by-product of mass production in East Asia's brewing industry, and by utilizing the useful ingredients of sake lees and providing flavorful and flavorful seasoning materials containing lactic acid bacteria. Enter the source industry

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Seasonings (AREA)

Abstract

The present invention relates to a method for preparing a seasoning material by using lees as a raw material and carrying out a continuous process of enzyme decomposition and lactobacillus fermentation. Provided is a method for preparing a seasoning material from lees by a continuous process of enzyme decomposition and lactobacillus fermentation, comprising: a lees saccharification step of applying diastatic enzymes to lees generated as by-products of an alcoholic drink such as clear rice wine, refined rice wine, and the like so as to increase the content of reducing sugar; a step of decomposing protein and enzymes in the lees by applying proteases and nucleases to the saccarified lees so as to enhance the flavor; a step of carrying out lactic acid fermentation by injecting lactobacillus into the saccarified and enzymatically modified lees; and the final step of filtering and aging the fermented liquor.

Description

【명세서】  【Specification】

【발명 의 명 칭】  [Name of invention]

주박으로부터 효소분해와 유산균발효의 연속 공정 에 의한 조미 소재의 제조 방법  Process for preparing seasoning material by continuous process of enzymatic digestion and fermentation of lactic acid bacteria from gourd

【기술분야】  Technical Field

<1> 본 발명은 양조 산업에서 약주 및 청주 제조 공정의 부산물로 발생하는 주박 와 활용방안에 관한 것으로, 보다 상세하게는 알콜 발효 과정에서 분해되지 않고 남아 있는 주박에 당화 효소를 처 리하여 잔류 전분을 가수분해시킴으로써 환원당의 함량을 증가시 키고, 또한 연속적으로 단백질분해효소와 핵산분해효소를 처 리하여 주박의 단백질과 효모를 분해시켜 풍미를 증가시 키고, 여기에 유산균을 접 종하여 젖산 발효시 킴으로써 감칠맛과 적당한 신맛의 우수한 관능을 지니고 유산균을 함유 한 조미 소재의 제조방법에 관한 것 이다 .  <1> The present invention relates to sake lees and utilization methods generated as by-products of the manufacturing process of medicine and sake liquor in the brewing industry, and more specifically to the residual sake by treating the sake sake remaining undecomposed during alcohol fermentation process By hydrolyzing, the content of reducing sugars is increased, and proteolytic enzymes and nucleases are continuously processed to decompose protein and yeast of gourd to increase flavor, and the lactic acid bacteria are inoculated to ferment lactic acid. The present invention relates to a process for preparing seasoning materials containing lactic acid bacteria with excellent sensuality and rich sour taste.

【배경 기술】  [Background technology]

<2> 청주와 약주 등의 양조 부산물인 주박은 쌀 , 물, 누룩, 효모 둥을 이용하여 술을 발효시 킨 후 걸러내는 과정에서 생성되는 부산물로 알콜, 효소, 유기산 및 효 모를 포함하고 있어 생물 소재로서의 활용가능성 이 높다 . 따라서 대한민국에서도 주박의 유용성분을 활용하고자 하는 다양한 연구가 있어 왔고 , 그 결과 주박을 이 용한 식품, 화장료, 사료 및 비료에 대해 보고된 바 있다 . 이외에도 대한민국 특허 의 분석 결과, 탁주의 주박 또는 상기 주박 추출물을 포함하는 근력증진용 건강보 조식품 (대한민국 특허출원번호 10-2007-0043111) , 탁주의 주박 또는 상기 주박 추 출물을 포함하는 변비개선용 건강보조식품 (대한민국 특허출원번호 10-2007- 0043112) , 탁주의 주박 또는 상기 주박 추출물을 함유하는 당뇨병 예방 및 치료용 조성물 및 이를 포함하는 건강기능식품 (대한민국 특허출원번호 10-200그 0043114), 주박 (酒柏)을 이용한 쌀 머핀과 그 제조방법 (대한민국 특허출원번호 10-2010- 0134854) , 탁주 주박을 이용한 제빵 개량제 및 그 제조방법 (대한민국 특허출원번호 10-2001-0069935) , 주박을 이용한 보습 ' 미 백 · 주름 개선의 기능성 천연화장료 및 그 제조방법 (대한민국 특허출원번호 10-2004-0101583), 주류생산부산물인 주박과 신규한 바실러스속 균주를 함유한 기능성 유기질비료 (대한민국 특허출원번호 10- 2006-00640938) , 주박 주정 발효산물을 포함하는 피부노화 및 주름 예방 또는 개선 용 조성물 (대한민국 특허출원번호 10-2010-0112481), 주박으로부터 추출한 식 이섬 유를 포함하는 계육 유화형 소시지 및 그 제조방법 (대한민국 특허출원번호 10- 2010-0084695) , 주박을 이용한 듬배기와 그 제조방법 및 이를 이용한 가공식품 제 조방법 (대한민국 특허출원번호 10-2010-0137762), 술지게미를 이용한 가축용 고체 발효 생균제의 제조방법 및 제조된 생균제 조성물 (대한민국 특허출원번호 10-2011- 0040214) , 술지게미를 이용한 가축사료 조성물 및 그 제조방법 (대한민국 특허출원 번호 10-20090-072829) 등의 주박 활용방안이 알려져 있다. 그러나 대부분 주박을 바로 사용하거나, 한번 발효하거나 또는 주박 성분을 추출하여 활용하는 것에 국한 되어 있다. 즉, 주박으로부터 효소분해 및 유산균발효의 연속공정으로 새로운 식품 소재를 개발하는 것에 대해서는 전혀 알려진 바 없고, 특히 주박을 활용한 조미 소 재에 대해서도 보고된 바 없다. <2> Sake by-products, such as sake and medicinal liquor, are by-products of fermentation of liquor after fermentation of alcohol using rice, water, yeast, and yeast. It contains alcohol, enzymes, organic acids, and yeast. It is highly applicable as a material. Therefore, there have been various studies to use useful ingredients of sake lees in Korea, and as a result, there have been reports about sake using food, cosmetics, feed and fertilizer. In addition, as a result of analysis of the Korean patent, muscle supplementation health supplements containing Takju sake or the extract of sake lees (Korean Patent Application No. 10-2007-0043111), Takju sake or constipation containing the sake extract Health supplements (Korean Patent Application No. 10-2007- 0043112), composition for preventing and treating diabetes mellitus containing Takju's gourd or the gourd extract and health functional foods comprising the same (Korea Patent Application No. 10-200 he 0043114), Rice muffins using sake lees and manufacturing method thereof (Korea Patent Application No. 10-2010-0134854), Baking improver using Takju sake and manufacturing method thereof (Korea Patent Application No. 10-2001-0069935) Moisturizing '' Functional natural cosmetics for whitening and wrinkle improvement and its manufacturing method (Korean Patent Application No. 10-2004-0101583), alcoholic beverage by-products and new basil Functional organic fertilizer containing the genus Russ strains (Korean Patent Application No. 10-2006-00640938), Composition for preventing or improving skin aging and wrinkles, including alcoholic fermentation products (Korean Patent Application No. 10-2010-0112481) Chicken emulsified sausage containing a dietary fiber extracted from the oil and its manufacturing method (Korean Patent Application No. 10- 2010-0084695) Preparation method (Korean Patent Application No. 10-2010-0137762), method for preparing solid fermentation probiotic for livestock using sake lees and prepared probiotic composition (Korean Patent Application No. 10-2011-0040214), livestock feed composition using sake lees and its The use of sake lees, such as a manufacturing method (Korean Patent Application No. 10-20090-072829), is known. However, most of them are limited to using sake lees immediately, fermenting once, or extracting sake lees. In other words, there is no known development of new food materials in a continuous process of enzymatic degradation and lactic acid bacteria fermentation from gourds, and in particular, no seasonings using gourds.

<3> 일본의 경우, 주박이 식용으로 활발히 활용되고 있고 주박의 활용방안에 대 한 광범위한 연구가 수행되고 있다. 특히 사케박, Shochu박 및 맥주박을 사료와 절 임식품에 활용하는 것에 대한 보고가 주를 이루고 있고, 주박에 잔류하는 에탄올을 수거하는 연구도 이루어진 바 있다. 이외에도 본 발명과 관련된 조미소재, 소스, 효소분해, 유산균발효에 대한 것으로는 Preparation of rice protein and saccharified solution from "Sake" (liquor) lees (일본특허 공보번호 56151462) , Process for making malt syrup and rice protein from "Sake"—leeds (일본특허 공 보번호 56001851), Method for solubilizing lees of rice wine (Sake) (일본특허 공보번호 05068531) , Product ion of fermented seasoning comprising rice flour and sake leeds as main raw mater ial (일본특허 공보번호 05030940) , Cosmetic composed of fermentation product of Sake lees of distillation by-product of Shochu (일본특허 공보번호 10130121), Sake lees yeast extract and its product ion (일본특허 공보번호 11290018) , Production of seasoning from lees of Sake (일본특허 공보번호 12166503) , Sauce made from sake lees as main raw material (일본특허 공보번호 13352951), Method for producing edible vinegar from distillation lees of white distilled liquor (일본특허 공보번호 17102651), Fermented food of Shochu (white distilled liquor) lees and method for producing the same (일본특허 공보번호 19259742), Sweet -Sake lees lactic acid fermented food and drink, and method for producing the same (일본특허 공보번호 19020414) , Method for producing amino acid liquid from white distilled liquor lees , and amino acid liquid from white distilled liquor lees , and amino acid liquid produced by this method (일본특허 공보번호 20136448), Seasoning utilizing "Sho-Chu" (Japanese white distilled 1 iquor) lees (일본특허 공보번호 23062157) , Natural seasoning liquid for unpolished rice cooking, and production method for liquid fertilizer and fermentation fertilizer using lees thereof (일본특허 공보번호 23254808) 등이 알려져 있다. 즉, 일본에서는 주 박의 잔존 물질을 효소분해하여 활용하는 방법과 주박으로부터 초산 또는 및산 발 효를 통해 식초, 소스 및 조미 소재를 제조하는 방법 등이 알려진 바 있지만, 주박 으로부터 효소분해 및 유산균발효의 연속공정으로 새로운 조미 소재를 개발하는 것 에 대해서는 전혀 보고된 바 없다. In the case of Japan, sake lees is actively used for food, and extensive research is conducted on the use of sake lees. In particular, reports on the use of sake gourds, Shochu gourds and beer gourds in feed and pickled foods have been the main focus. In addition, seasonings, sauces, enzymatic decomposition, and lactic acid fermentation related to the present invention may be prepared by preparation of rice protein and saccharified solution from "Sake" (liquor) lees (Japanese Patent Publication No. 56151462), Process for making malt syrup and rice protein from "Sake" —leeds (Japanese Patent Publication No. 56001851), Method for solubilizing lees of rice wine (Sake) (Japanese Patent Publication No. 05068531), Product ion of fermented seasoning comprising rice flour and sake leeds as main raw mater ial ( Japanese Patent Publication No. 05030940), Cosmetic composed of fermentation product of Sake lees of distillation by-product of Shochu (Japanese Patent Publication No. 10130121), Sake lees yeast extract and its product ion (Japanese Patent Publication No. 11290018), Production of seasoning from lees of Sake (Japanese Patent Publication No. 12166503), Sauce made from sake lees as main raw material (Japanese Patent Publication No. 13352951), Method for producing edible vinegar from distillation l ees of white distilled liquor (Japanese Patent Publication No. 17102651), Fermented food of Shochu (white distilled liquor) lees and method for producing the same (Japanese Patent Publication No. 19259742), Sweet -Sake lees lactic acid fermented food and drink, and method for producing the same (Japanese Patent Publication No. 19020414), Method for producing amino acid liquid from white distilled liquor lees, and amino acid liquid from white distilled liquor lees, and amino acid liquid produced by this method (Japanese Patent Publication No. 20136448) , Seasoning utilizing "Sho-Chu" (Japanese white distilled 1 iquor) lees (Japanese Patent Publication No. 23062157), Natural seasoning liquid for unpolished rice cooking, and Production method for liquid fertilizer and fermentation fertilizer using lees young (Japanese Patent Publication No. 23254808) and the like are known. In other words, in Japan, there are known methods of enzymatic digestion of residual materials of sake lees and the production of vinegar, sauce and seasoning materials by fermentation of acetic acid or acid from sake lees. The development of new seasoning materials in a continuous process has not been reported at all.

<4> 증국의 경우에는, 주박을 사료로 활용하는 것에 대한 보고가 다수를 차지하 고 있다. 이외에 본 발명과 관련된 효소분해 및 발효에 대한 것으로는 Production technology of yellow wine lees proteins by enzymatic extract ion (중국특허 공보 번호 102277403) , Method for producing vinegar by utilizing dried lees of strong aromatic white spirit (중국특허 공보번호 102268357), Technique for glycosylated degradation of white spirit waste lees to prepare ferment a 1 be sugar (중국특허 공보번호 101775446) , Method for producing fungus powder and fungus polysaccharide by using wheat alcohol waste lees solution (중국특허 공 보번호 101709308) , Glucoamylase produced by fermentation of wine lees miscible liquid and method for producing alcohol by fermenting restaurant garbage with this glucoamylase (증국특허 공보번호 101139577) 등이 알려져 있다. 즉, 중국에서는 주박의 효소 처리로 잔존하는 단백질과 전분을 활용하는 방법 및 주박의 효소를 이용하는 방안 등이 알려진 바 있지만, 주박으로부터 효소분해 및 유산균발효의 연속공정으로 새로운 식품 소재를 개발하는 것에 대해서는 전혀 알려 진 바 없고, 특히 주박을 활용한 조미 소재에 대해서도 보고된 바 없다. <4> In the case of reinforcements, reports on the use of sake as feed are the majority. In addition to the enzymatic decomposition and fermentation related to the present invention, production technology of yellow wine lees proteins by enzymatic extract ion (Chinese Patent Publication No. 102277403), Method for producing vinegar by utilizing dried lees of strong aromatic white spirit (Chinese Patent Publication No. 102268357), Technique for glycosylated degradation of white spirit waste lees to prepare ferment a 1 be sugar (Chinese Patent Publication No. 101775446), Method for producing fungus powder and fungus polysaccharide by using wheat alcohol waste lees solution (Chinese Patent Publication No. 101709308) Glucoamylase produced by fermentation of wine lees miscible liquid and method for producing alcohol by fermenting restaurant garbage with this glucoamylase (Republic of Korea Patent Publication No. 101139577). In other words, in China, it is known how to use remaining protein and starch by enzyme treatment of sake lees, and how to use enzyme of sake lees. It is not known at all, and there have been no reports of seasonings using sake.

<5> 미주권과 유럽권에서는 곡물 발효주보다는 포도주와 같은 과일 발효주를 주 로 마시기 때문에 동아시아의 양조산업 부산물인 주박은 거의 발생하지 않아서 주 로 포도주박의 활용 방법에 대해 알려져 있다. 그 예로 포도주박을 활용한 antimicrobial lees (미국특헤 US] 공보번호 06548076, 미국특헤 US] 공보번호 06821533, 유럽특헤 EP] 공보번호 01206191, PCT특헤 W0] 공보번호 2001011972, 캐 나다특헤 CA] 공보번호 2379509, 호주특헤 AU] 공보번호 200077589)에 대한 연구 가 활발히 수행된 바 있다.  <5> In the Americas and Europe, alcoholic beverages, such as wine, are consumed more than grain fermented wines. As a result, edible sake, which is a by-product of the brewing industry in East Asia, rarely occurs. For example, antimicrobial lees using wine gourds (US specialty US) Publication No. 06548076, US specialty US] Publication No. 06821533, European EP No. 01206191, PCT Specialty W0] Publication No. 2001011972, Canadian Specialty CA] Publication No. 2379509 , Australia AU] Publication No. 200077589).

<6> 따라서 본 발명을 통해 현재까지 전혀 보고된 바 없는 새로운 주박 활용법을 제시함으로써 양조부산물인 주박의 이용을 극대화하고, 주박 효소분해와 유산균발 효에 의한 맛과 향이 우수한 고부가가치 조미 소재를 제공할 수 있다. Therefore, the present invention maximizes the use of sake brewing by-products by presenting a new sake utilization method which has not been reported at all through the present invention, and provides a high value-added seasoning material with excellent taste and aroma by sake enzyme decomposition and lactic acid bacteria fermentation. can do.

【발명의 내용】 【기술적 과제】 [Content of invention] [Technical problem]

<7> 본 발명은 상기한 바와 같이 종래기술이 가지는 문제를 해결하기 위해 제안 된 것으로 , 그 목적은 주박을 활용한 새로운 고부가가치의 조미 소재를 개.발하기 위하여, 주박에 당화효소를 처리하여 잔류 전분을 가수분해시킴으로써 환원당의 함 량을 증가시키고, 또한 연속적으로 단백질분해효소와 핵산분해효소를 처리하여 주 박의 단백질과 효모를 분해시켜 풍미를 증가시키고, 여기에 유산균을 접종하여 젖 산 발효시킴으로써 감칠맛과 적당한 신맛의 우수한 관능을 지니고 유산균을 함유한 조미 소재의 제조방법을 제공함에 있다.  The present invention has been proposed to solve the problems of the prior art as described above, the object of the present invention is to treat saccharifying enzymes on sake to develop new high value added seasoning material utilizing sake. By hydrolyzing the residual starch, the content of reducing sugar is increased, and the protease and nuclease are continuously processed to decompose the protein and yeast of the gourd to increase the flavor, and then inoculated with lactic acid bacteria to ferment the lactic acid. By providing a method of manufacturing a seasoning material containing lactic acid bacteria having excellent sensuality and moderate sour taste.

<8> 본 발명의 또 다른 목적은 상기 제조방법에 의해 얻어진 주박 분해 및 발효 에 의한 조미 소재를 제공함에 있다.  Another object of the present invention is to provide a seasoning material by sake cracking and fermentation obtained by the production method.

【기술적 해결방법】  Technical Solution

<9> 상기한 바와 같은 본 발명의 기술적 과제는 다음과 같은 수단에 의해 달성되 어진다.  The technical problem of the present invention as described above is achieved by the following means.

<10> 본 발명의 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소 재의 제조방법에 있어서, 청주와 약주 등의 양조산업에서 부산물로 발생하는 주박 에 당화효소를 처리하여 환원당의 함량을 증가시키는 주박 당화 단계, 상기 당화된 주박에 단백질분해효소 및 핵산분해효소를 처리함으로써 주박에 들어있는 단백질과 효모를 분해시켜 풍미를 향상시키는 단계, 상기 당화 및 효소 처리된 주박에 유산 균을 접종하여 젖산 발효를 수행하는 단계 및 발효액을 여과, 숙성시키는 최종 단 계의 연속 공정에 의한 조미 소재를 계조하는 것을 특징으로 한다.  <10> In the manufacturing method of seasoning material by the continuous process of enzymatic decomposition and lactic acid bacteria fermentation from sake lees of the present invention, saccharinase is treated to sake lees generated as by-products in the brewing industry, such as sake and Yakju to increase the content of reducing sugars Zucchini saccharification step, and the saccharified sake by treating proteolytic enzymes and nucleases to decompose proteins and yeast in sake lees to improve the flavor, inoculated lactic acid bacteria to saccharin and enzyme-treated sake Characterizing the seasoning material by the continuous step of the step of performing the fermentation and the final step of filtering and aging the fermentation broth.

【유리한 효과】  Advantageous Effects

<Π> 본 발명에 의한 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조 미 소재의 제조방법에 의하면, 주박의 당화 과정을 통해 유산균의 탄소원 및 에너 지원이 되는 포도당의 함량이 증가되고, 주박에 잔존하는 단백질과 효모를 단백질 분해효소와 핵산분해효소를 사용하여 효소분해시킴으로써 감칠맛을 부가하고 , 최종 적으로 유산균에 의한 젖산 발효가 이루어짐으로써 적당한 신맛과 유산균을 함유한 조미 소재를 제공할 수 있다.  <Π> According to the method for preparing seasoning material by continuous process of enzymatic degradation and lactic acid bacteria fermentation from sake lees according to the present invention, saccharification of sake lees increases the carbon source and energy of glucose to support the energy, Protein and yeast remaining in the enzyme can be enzymatically decomposed using protease and nuclease to add savory taste, and finally lactic acid fermentation by lactic acid bacteria can be provided to provide seasoning material containing suitable sourness and lactic acid bacteria. .

<12> 또한 본 발명에 의해 제공된 주박을 이용한 조미 소재는 주박의 활용도 및 소비를 촉진시킴으로써 양조산업의 부산물로 대량 발생하는 주박의 고부가가치 자 원화에 기여할 수 있다.  In addition, the seasoning material using sake lees provided by the present invention can contribute to the high value-added resources of sake lees generated in large quantities as by-products of the brewing industry by promoting the utilization and consumption of sake lees.

【도면의 간단한 설명】  [Brief Description of Drawings]

<13> 제 1도는 본 발명에 따른 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소재의 제조공정도이다. FIG. 1 shows the continuous process of enzymatic digestion and lactic acid bacteria fermentation from sake lees according to the present invention. It is a manufacturing process drawing of seasoning raw material.

【발명의 실시를 위한 최선의 형태】  [Best form for implementation of the invention]

<14> 본 발명은 주박으로부터 효소분해와 유산균 발효에 의한 조미 소재의 제조방 법에 있어서, 청주와 약주 등의 양조산업에서 부산물로 발생하는 주박에 당화효소 를 처리하여 환원당의 함량을 증가시키는 주박 당화 단계, 상기 당화된 주박에 단 백질분해효소 및 핵산분해효소를 처리함으로써 주박에 들어있는 단백질과 효모를 분해시켜 풍미를 향상시키는 단계, 상기 당화 및 효소 처리된 주박에 유산균을 접 종하여 젖산 발효를 수행하는 단계 및 발효액을 여과, 숙성시키는 최종 단계를 포 함하는 것을 특징으로 하는 주박으로부터 효소분해와 유산균발효의 연속 공정에 의 한 조미 소재의 제조방법을 제공한다.  <14> The present invention in the production method of seasoning material by enzymatic decomposition and fermentation of lactic acid bacteria from sake lees, sake lees to increase the content of reducing sugars by treating saccharase enzyme generated as by-products in the brewing industry such as sake The glycosylation step, by treating the saccharified sake to the proteinase and nuclease to decompose the protein and yeast contained in sake to improve the flavor, inoculating lactic acid bacteria to the saccharified and enzyme-treated sake to ferment lactic acid It provides a method for producing seasoning material by a continuous process of enzymatic digestion and lactic acid bacteria fermentation from sake, characterized in that it comprises the step of performing the step and the final step of filtration, aging fermentation broth.

<15> 본 발명에서 사용할 수 있는 주박은 특별히 한정되는 것은 아니며, 청주 및 약주를 생산하고 남은 주박을 이용할 수 있고, 또한 탁주를 생산하고 남은 주박을 사용하여도 좋다. 이러한 주박은 수분함량이 70~75% 정도 되는데 이를 물에 현탁하 여 효소분해 및 유산균발효의 연속공정의 기질로 제공한다.  The sake lees usable in the present invention is not particularly limited, and sake lees remaining after producing sake and medicine sake can be used, and sake sake remaining after producing sake liquor may be used. These sake lees have a water content of 70-75%, which is suspended in water to provide a substrate for the continuous process of enzymatic degradation and lactic acid bacteria fermentation.

<16> 바람직하게는 상기 주박을 30중량 ¾>가 되도록 55°C의 물에 넣고 pH를 4.8로 보정한다. 여기에 주박 대비 0.2중량%의 pulhilanase(PrOTiozyme, Novozyme사, 덴마 크)와 주박 대비 0.2증량 )의 glucoamylase(AMG, Novozyme사, 덴마크)를 넣고 55°C 에서 3시간 반웅시켜 주박 당화액을 얻는다. 주류 생산 부산물인 주박에는 누룩곰 광이에 만들어진 전분의 알파 -1.4 결합을 분해하는 효소인 알파— amylase와 glucoamylase가 함유되어 있다. 그러나 유산균 발효에 필요한 포도당을 충분히 공 급하기 위해서는 잔여 전분의 추가적인 분해가 필요하므로 전분의 알파 -1,4 결합을 포도당 단위로 잘라내는 glucoamylase를 추가로 첨가하고, 특히 전분의 알파 _1,6 결합을 분해하는 pullulanase를 새로이 첨가하여 효소분해를 수행한다. Pul ilanase(Promozyem)의 최적 반웅 은도는 55Ϊ:, 최적 pH는 5.0이고, glucoamylase(AMG)의 최적 반웅 온도는 60°C, 최적 pH는 4.5이기 때문에, puUu mase와 glucoamylase의 동시 처리 조건은 55°C , pH 4.8이 적합하다. 이때 상기 주박을 30중량 % 미만으로 물에 넣고 효소분해를 시키면 생성되는 당의 농도가 낮아 단기간에 유산균 발효가 층분히 일어나기 어렵고, 30중량 ¾를 초과하는 경우에 는 반응액의 점성이 너무 높아 교반이 어려움은 물론 추가적인 유산균 발효 수율의 향상을 기대하기도 힘들다. 따라서 본 발명의 주박의 전분 분해에서는 주박을 30중 량%가 되도록 55°C의 물에 넣고 pH를 4.8로 보정한 후, 0.2중량%의 pullulanaseCPromozyme, Novozyme사, 덴마크)와 주박 대비 0.2중량%의 glucoamylaseCAMG, Novozyme사, 덴마크)을 넣고 55°C에서 3시간 반옹시켜 주박 당 화액을 얻는 것이 바람직하다. Preferably, the main gourd is put in 55 ° C. water so as to have a weight of 30 ¾> and the pH is corrected to 4.8. To this, add 0.2% by weight of pulhilanase (PrOTiozyme, Novozyme, Denmark) and glucoamylase (AMG, Novozyme, Denmark) of 0.2% by weight to bakhil sac solution for 3 hours at 55 ° C. Liquor, a by-product of alcohol production, contains alpha-amylase and glucoamylase, enzymes that break down the alpha -1.4 bond of starch produced by koji bears. However, in order to supply enough glucose for fermentation of lactobacillus, additional decomposition of residual starch is required, so add an additional glucoamylase, which cuts the alpha-1,4 bond of starch into glucose units, and especially the alpha _1,6 bond of starch. Enzymatic digestion is performed by adding a new pullulanase to decompose. The optimum reaction temperature of pul ilanase (Promozyem) is 55Ϊ :, the optimum pH is 5.0, and the optimum reaction temperature of glucoamylase (AMG) is 60 ° C and the optimum pH is 4.5, the simultaneous treatment condition of puUu mase and glucoamylase is 55 ° C, pH 4.8 is suitable. At this time, when the sake lees are put in water at less than 30% by weight, the concentration of sugar produced is low, so that lactic acid bacteria fermentation is difficult to occur in a short period of time, and in the case of more than 30% by weight, the viscosity of the reaction solution is too high, so that stirring is difficult. In addition to difficulties, it is difficult to expect further improvement in the yield of lactic acid bacteria fermentation. Therefore, in starch decomposition of sake lees of the present invention, put the sake lees in water at 55 ° C. to ca. 30% by weight, correct the pH to 4.8, 0.2% by weight of pullulanaseCPromozyme, Novozyme, Denmark) and 0.2% by weight of sake lees. Add glucoamylaseCAMG, Novozyme, Denmark) and rebound at 55 ° C for 3 hours to obtain saccharified sugar.

<17> 상기의 주박 당화액은 pH를 6.5로 보정하고, 주박 대비 0.2중량%의 exo— proteaseCFlavozyme, Novozyme사, 덴마크)와 주박 대비 0.2증량 %의 endo- protease(Protamax, Novozyme사, 덴마크)를 넣고 50°C에서 12시간 반옹시켜 주박에 잔존하는 단백질을 분해시킨다. 95°C에서 5분간 열처리하여 단백질분해효소를 불활 성화 시킨 후, 60°C로 식히고 pH를 5.5로 보정한다. 여기에 주박 대비 0.01중량 %의 5'-phosphodiesterase(Enzyme RP—l, Amano Pharmaceuticals, 일본)를 첨가하고 60 °C에서 3시간 반응시킨 후 45°C로 식히고 0.01중량 %의 AMP-deaminase(Deamizyme, Amano Pharmaceuticals, 일본)를 첨가하고 45°C에서 2시간 반웅시켜 주박 효소분해 액을 얻는다. 본 발명에서 사용된 exo-protease(Flavozyme)와 endo- protease(Protamax)는 주박의 단백질을 분해시켜 아미노산을 생산함으로써 풍미를 증진시키고, 5'-phosphodiesterase(Enzyme RP-1)는 효모의 R A를 분해시켜 조미 소 재인 핵산을 만들어 풍미 향상에 도움을 준다. 또한, AMP-deaminase(Deamizyme)은 R A 분해에 의해 만들어진 AMP를 IMP로 전환시킴으로서 감칠맛을 증가시킨다. 본 발명자들은 이미 맥주 효모로부터 효소분해에 의한 효모액기스의 제조공정 (Downstream process for the product ion of yeast extract using brewer's yeast :' eel Is)의 논문 (Manᅳ Jin In, Dong Chung Kim and Hee Jeong Chae, Biotechnology and Bioprocess Engineering 10: 85-89, 2005)을 통해 효모액기스의 제조 조건을 보고한 바 있는데, 이때는 20중량 %의 건조 효모를 직접 물에 현탁시킨 상태에서 효 소분해를 수행하였기 때문에 본 발명의 주박의 효소분해와는 반웅 조건이 당연히 다르다. 수분함량이 70~75% 정도인 건조하지 않은 주박의 조단백 함량은 약 4중량 % 이고, 효모가 0.1중량 % 이하로 함유되어 있어 단백질 및 효모 함량이 높지 않다. 따라서 수분함량이 70~75¾ 정도인 주박을 30중량 %가 되도록 물에 현탁한 후 당화시 킨 주박 당화액을 효소분해의 기질로 사용한 본 발명의 경우에는 효소분해에 사용 하는 단백질분해효소 및 핵산분해효소의 첨가량을 절반 이상 줄이는 것이 바람직하 다ᅳ 따라서 본 발명의 주박 당화액의 효소분해에서는 주박 대비 0.2중량%의 exo— proteaseCFlavozyme, Novozyme사 덴마크), 주박 대비 0.2증량 %의 endo- protease(Protamax, Novozyme사, 덴마크), 주박 대비 0.01중량)의 5'一 phosphodiesterase(Enzyme RP—l, Amano Pharmaceuticals, 일본) 및 주박 대비 0.01 중량 %의 AMP-deam i nase (Deam i zyme , Amano Pharmaceuticals, 일본)를 사용하여 주박 효소분해액을 얻는 것이 바람직하다. <i8> 상기의 주박 효소분해액은 100°C에서 20분간 끓여 효소를 불활성화시키고 30 r로 식힌 후 주박 대비 0.01중량)의 상업용 유산균를 첨가하여 3(rc에서 젖산 발 효를 수행한다. 주박 효소분해액의 발효를 위한 유산균은 특히 한정되어지는 것은 아니지만 바람직하게는 요구르트 제조에 사용되고 있는 상업용 유산균 스타터인The saccharification liquid of the sake solution is adjusted to pH 6.5 and 0.2% by weight of exo—protease CFlavozyme, Novozyme, Denmark) and 0.2% by weight of endo-protease (Protamax, Novozyme, Denmark) Put and rebound at 50 ° C for 12 hours to break down the protein remaining in the gourd. Inactivate the protease by heat treatment at 95 ° C for 5 min, cool to 60 ° C and calibrate pH to 5.5. To this, 0.01% by weight of 5'-phosphodiesterase (Enzyme RP—l, Amano Pharmaceuticals, Japan) was added and reacted at 60 ° C for 3 hours, cooled to 45 ° C, and 0.01% by weight of AMP-deaminase (Deamizyme, Amano Pharmaceuticals, Japan) is added and reaction is carried out at 45 ° C. for 2 hours to obtain a sake enzyme digestion solution. The exo-protease (Flavozyme) and endo-protease (Protamax) used in the present invention enhance the flavor by producing amino acids by breaking down the protein of sake, and 5'-phosphodiesterase (Enzyme RP-1) decomposes the RA of yeast. It helps to improve flavor by making nucleic acid which is seasoning material. In addition, AMP-deaminase (Deamizyme) increases umami by converting AMP produced by RA degradation into IMP. The present inventors have already manufacturing process of yeast Extract by Enzymatic Hydrolysis from yeast: paper (Downstream process for the product ion of yeast extract using brewer's yeast 'eel Is) (Man eu Jin In, Dong Chung Kim and Hee Jeong Chae, Biotechnology and Bioprocess Engineering 10: 85-89, 2005) reported the production conditions of the yeast extract, in this case, since the decomposition of the yeast was carried out in a state in which 20% by weight of dry yeast directly suspended in water of the present invention The reaction conditions are naturally different from the enzyme digestion of sake. The crude protein content of undried sake lees with a water content of about 70-75% is about 4% by weight, and contains less than 0.1% by weight of yeast. Therefore, in the case of the present invention using a saccharified saccharified solution as a substrate for enzyme digestion after suspending sake with water content of about 70 to 75¾ in 30 wt%, the protease and nuclease used for enzymatic digestion It is desirable to reduce the amount of enzyme added by more than half. Therefore, 0.2% by weight of exo-proteaseCFlavozyme, Novozyme Denmark, 0.2% by weight of endo-protease (Protamax, Novozyme, Denmark), 5 'one phosphodiesterase (Enzyme RP—l, Amano Pharmaceuticals, Japan) and 0.01% by weight of AMP-deam i nase (Deam i zyme, Amano Pharmaceuticals, Japan) It is preferable to obtain sake enzymatic digestion liquid. <i8> The sake enzyme digestion solution is boiled at 100 ° C for 20 minutes to inactivate the enzyme, cool to 30 r, and then add lactic acid bacteria of commercial weight of 0.01 g per liter to carry out the fermentation of lactic acid in rc. The lactic acid bacteria for the fermentation of the decomposition liquid is not particularly limited, but is preferably a commercial lactic acid bacteria starter used for yogurt production.

ABT-5(Chr Hansen, 덴마크)가 사용되어진다. 본 발명의 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소재의 제조방법은 주박 물, 분해효소 및 유 산균의 사용만으로도 감칠맛과 적당한 신맛의 우수한 관능을 가지면서 유산균을 함 유한 건강지향성 조미 소재를 생산할 수 있다는 큰 장점을 가진다. 상기 제조방법 에 의해 얻어진 주박 분해 및 발효액은 여과지로 걸러 찌꺼기를 제거한 후 4°C에서 2일간 숙성시킴으로써 최종적으로 맛과 향이 숙성된 조미 소재를 얻을 수 있다.ABT-5 (Chr Hansen, Denmark) is used. The method of manufacturing seasoning material by continuous process of enzymatic digestion and lactic acid bacterium fermentation from sake lees of the present invention has lactic acid bacteria with excellent sensory taste and moderate sourness only with the use of sake lees, degrading enzyme and lactic acid bacteria. It has a big advantage that it can produce. Zhu decomposition and fermentation broth obtained by the manufacturing method is filtered to remove the debris and aged for 2 days at 4 ° C to finally obtain a seasoning material ripened taste and aroma.

<19> 이하 본 발명의 내용을 실시예 및 비교예에 의해 보다 구체적으로 설명하기 로 한다. 다만 이들 실시예, 비교예 및 실험예는 본 발명의 이해를 위해 예시되는 것일 뿐 본 발명의 권리범위를 제한하지는 아니함을 유의해야 한다. Hereinafter, the content of the present invention will be described in more detail with reference to Examples and Comparative Examples. However, it should be noted that these examples, comparative examples and experimental examples are merely illustrated for the understanding of the present invention, and do not limit the scope of the present invention.

【발명의 실시를 위한 형태】  [Form for implementation of invention]

<20> 본 발명은 주박으로부터 효소분해와 유산균 발효에 의한 조미 소재의 제조방 법에 있어서, 청주와 약주 등의 양조산업에서 부산물로 발생하는 주박에 풀루라나 제 (pullulanase)와 글루코아밀라제 (glucoamylase)를 처리하여 주박을 당화시키는 단계, 상기단계에 의하여 제조된 주박 당화액에 액소-단백질분해효소 (exo- protease), 엔도-단백질분해효소 (endo-protease), 5 '-포스포디에스터라제 (5' - phosphodiesterase) 및 AMP-디아미나제 (AMP— deaminase)를 처리하여 당화된 주박을 효소분해시키는 단계, 상기단계에 의하여 제조된 주박 효소분해액에 유산균 (스타터 ABT-5)을 배양하여 젖산 발효하는 단계 및 상기단계에 의하여 제조된 발효액을 여 과하고 숙성시키는 최종 단계를 포함하는 것을 특징으로 하는 주박으로부터 효소분 해와 유산균발효의 연속 공정에 의한 조미 소재의 제조방법을 제공한다. 이하의 실 시예와 비교예를 통해 당화 반응, 효소분해, 유산균발효 및 숙성 공정에 대해 구체 적으로 설명하였다.  The present invention relates to a method of producing seasoning material by enzymatic decomposition and fermentation of lactic acid bacteria from sake lees, pullulanase and glucoamylase from sake lees generated as by-products in the brewing industry such as sake and medicine. Saccharifying saccharin by treating with saccharin, exo-protease, endo-protease, 5'-phosphodiesterase 5 '-phosphodiesterase) and AMP-diaminase (AMP- deaminase) to enzymatically digest the saccharified sake, lactic acid bacteria (starter ABT-5) incubated in sake enzyme digestion solution prepared by the above step By the continuous process of enzyme digestion and lactic acid bacteria fermentation from sake, characterized in that it comprises the step of fermentation and the final step of filtration and aging the fermentation broth prepared by the above step It provides a process for the production of non-material. The following examples and comparative examples specifically described the saccharification reaction, enzymatic degradation, lactic acid bacteria fermentation and aging process.

<21> <실시예 1>주박의 효소분해와 유산균 발효 (1)  Example 1 Enzymatic Degradation and Fermentation of Lactic Acid Bacteria (1)

<22> 주박 (수분함량 약 70%) 300 g을 55°C의 물 700 ml에 넣고 pH를 4.8로 보정한 후 0.3 g의 Promozyme(Novozyme사, 덴마크)와 0.3 g의 AMG(Novozyme사, 덴마크)를 넣고 55°C에서 교반하면서 3시간 반응시켰다. pH를 6.5로 보정하고, 0.3 g의 Flavozyme(Novozyme사, 덴마크)와 0.3 g의 Protamax(Novozyme사, 덴마크)를 넣고 50°C에서 12시간 반웅시킨 후, 95°C에서 5분간 열처리하였다. 60°C로 식히고 pH를 5.5로 보정하여 0.01 g의 Enzyme RP-l(Amano Pharmaceuticals, 일본)를 첨가하고 60°C에서 3시간 반응시킨 후, 45°C로 식히고 0.01 g의 Deamizyme(Amano Pharmaceuticals, 일본)를 첨가하고 45°C에서 2시간 반응시켰다. 100°C에서 20분간 끓이고 30°C로 식힌 후 0.01 g의 상업용 유산균 ABT-5를 첨가하여 30°C에서 정치 배양하였다. 15시간 후 발효를 중단하고 여과지로 걸러 찌꺼기를 제거하였다. 여과 액을 4°C에서 2일간 숙성시킨 후 관능검사를 실시하였다. <22> 300 g of gourd (about 70% water content) was added to 700 ml of water at 55 ° C, and the pH was adjusted to 4.8, followed by 0.3 g Promozyme (Novozyme, Denmark) and 0.3 g AMG (Novozyme, Denmark). ) Was added and reacted for 3 hours with stirring at 55 ° C. The pH was adjusted to 6.5, 0.3 g of Flavozyme (Novozyme, Denmark) and 0.3 g of Protamax (Novozyme, Denmark) were added and reacted at 50 ° C. for 12 hours, followed by heat treatment at 95 ° C. for 5 minutes. Cool to 60 ° C and adjust pH Corrected to 5.5, 0.01 g of Enzyme RP-l (Amano Pharmaceuticals, Japan) was added and reacted at 60 ° C for 3 hours, then cooled to 45 ° C and 0.01 g of Deamizyme (Amano Pharmaceuticals, Japan) was added and 45 ° C. The reaction was carried out at C for 2 hours. After cooling at 100 ° C boiling for 20 minutes 30 ° C by the addition of 0.01 g of commercial lactic acid bacteria of the 5 ABT-cultured to stand at 30 ° C. After 15 hours the fermentation was stopped and filtered to remove debris. The filtrate was aged for 2 days at 4 ° C and then subjected to the sensory test.

<23> <실시예 2>주박의 효소분해와유산균 발효 (2)  <Example 2> enzyme digestion and lactic acid bacteria fermentation of gourd (2)

<24> 주박 (수분함량 약 70%) 300 g을 55°C의 물 700 ml에 넣고 pH를 4.8로 보정한 후 0.6 g의 Promozyme(Novozyme사, 덴마크)와 0.6 g의 AMG(Novozyme사, 덴마크)를 넣고 55°C에서 교반하면서 3시간 반응시켰다. pH를 6.5로 보정하고, 0.6 g의 Flavozyme(Novozyme사, 덴마크)와 0.6 g의 Protamax(Novozyme사, 덴마크)를 넣고 50°C에서 12시간 반웅시킨 후, 95°C에서 5분간 열처리하였다. 60°C로 식히고 pH를 5.5로 보정하여 0.03 g의 Enzyme RP-l(Amano Pharmaceuticals, 일본)를 첨가하고 60°C에서 3시간 반응시킨 후, 45°C로 식히고 0.03 g의 Deamizyme(Amano Pharmaceuticals, 일본)를 첨가하고 45°C에서 2시간 반웅시켰다. KXTC에서 20분간 끓이고 30°C로 식힌 후 0.03 g의 상업용 유산균 ABT-5를 첨가하여 30°C에서 정치 배양하면서 3시간 마다 시료를 채취하였다. 15시간 후 발효를 중단하고 여과지로 걸러 찌꺼기를 제거하였다. 여과액을 4°C에서 2일간 숙성시킨 후 관능검사를 실시 하였다. <24> 300 g of gourd (about 70% water content) was added to 700 ml of water at 55 ° C and the pH was adjusted to 4.8, followed by 0.6 g of Promozyme (Novozyme, Denmark) and 0.6 g of AMG (Novozyme, Denmark). ) Was added and reacted for 3 hours with stirring at 55 ° C. pH was corrected to 6.5, 0.6 g of Flavozyme (Novozyme, Denmark) and 0.6 g of Protamax (Novozyme, Denmark) were added and reacted at 50 ° C for 12 hours, followed by heat treatment at 95 ° C for 5 minutes. Cool to 60 ° C and calibrate pH to 5.5, add 0.03 g of Enzyme RP-l (Amano Pharmaceuticals, Japan), react at 60 ° C for 3 hours, cool to 45 ° C, and 0.03 g of Deamizyme (Amano Pharmaceuticals, Japan) was added and reacted at 45 ° C for 2 hours. Boil for 20 minutes in KXTC, cooled to 30 ° C and 0.03 g of commercial lactic acid bacteria ABT-5 was added and sampled every 3 hours while standing incubated at 30 ° C. After 15 hours the fermentation was stopped and filtered to remove debris. The filtrate was aged at 4 ° C for 2 days and then subjected to sensory evaluation.

<25> <실시예 3>주박의 효소분해와 유산균 발효 (3)  <Example 3> enzyme digestion and fermentation of lactic acid bacteria (3)

<26> 주박 (수분함량 약 70%) 300 g올 55°C의 물 700 ml에 넣고 pH를 4.8로 보정한 후 1.2 g의 Promozyme(Novozyme사, 덴마크)와 1.2 g의 AMG(Novozyme사, 덴마크)를 넣고 55°C에서 교반하면서 3시간 반웅시켰다. pH를 6.5로 보정하고, 1.2 g의 Flavozyme(Novozyme사, 덴마크)와 1.2 g의 Protamax(Novozyme사, 덴마크)를 넣고 50°C에서 12시간 반웅시킨 후, 95°C에서 5분간 열처리하였다. 60°C로 식히고 pH를 5.5로 보정하여 0.05 g의 Enzyme RP-l(½ano Pharmaceuticals, 일본)를 첨가하고 60°C에서 3시간 반웅시킨 후, 45°C로 식히고 0.05 g의 Deamizyme(Amano Pharmaceuticals, 일본)를 첨가하고 45°C에서 2시간 반응시켰다. 10C C에서 20분간 끓이고 30°C로 식힌 후 0.05 g의 상업용 유산균 ABT-5를 첨가하여 3C C에서 정치 배양하였다. 15시간 후 발효를 중단하고 여과지로 걸러 찌꺼기를 제거하였다. 여과 액올 4°C에서 2일간 숙성시킨 후 관능검사를 실시하였다. <26> Squash (about 70% water content) 300 g in 55 ml of water at 700 ° C, pH adjusted to 4.8, then 1.2 g Promozyme (Novozyme, Denmark) and 1.2 g AMG (Novozyme, Denmark) ) Was added and reacted for 3 hours with stirring at 55 ° C. pH was corrected to 6.5, 1.2 g of Flavozyme (Novozyme, Denmark) and 1.2 g of Protamax (Novozyme, Denmark) were added and reacted at 50 ° C. for 12 hours, followed by heat treatment at 95 ° C. for 5 minutes. To cool to 60 ° C corrected to pH 5.5 0.05 g of Enzyme RP-l added (½ano Pharmaceuticals, Japan) and cooled to, 45 ° C then 3 hours at 60 ° C banung 0.05 g of Deamizyme (Amano Pharmaceuticals, Japan) was added and reacted at 45 ° C for 2 hours. Boil for 20 minutes at 10C C, cooled to 30 ° C and then incubated at 3C C by adding 0.05 g of commercial lactic acid bacteria ABT-5. After 15 hours the fermentation was stopped and filtered to remove debris. After aging for 2 days at 4 ° C filtrate, the sensory test was performed.

<27> <비교예 1>주박 현탁액 제조 <28> 주박 (수분함량 약 70%) 300 g을 30°C의 물 700 ml에 넣고, 30°C에서 15시간 방치시킨 후 여과지로 걸러 찌꺼기를 제거하였다. 여과액을 4°C에서 2일간 숙성시 킨 후 관능검사를 실시하였다. <Comparative Example 1> Preparation of sake suspension 300 g of sake (water content of about 70%) was put in 700 ml of water at 30 ° C., and left at 30 ° C. for 15 hours, and then filtered off with filter paper. The filtrate was aged at 4 ° C for 2 days and then sensory tests were performed.

<29> <비교예 2>주박의 유산균 발효  <29> <Comparative Example 2> Fermented Lactic Acid Bacteria

<30> 주박 (수분함량 약 70%) 300 g을 30°C의 물 700 ml에 넣고 0.03 g의 상업용 유산균 ABT-5를 첨가하여 30°C에서 정치 배양하면서 3시간 마다 시료를 채취하였 다. 15시간 후 발효를 중단하고 여과지로 걸러 찌꺼기를 제거하였다. 여과액을 4°C 에서 2일간 숙성시킨 후 관능검사를 실시하였다. <30> The was jubak (water content about 70%) 300 g were dissolved in water 700 ml of 30 ° C was added 0.03 g of commercial lactic acid ABT-5 of the sampling every three hours while stationary culture at 30 ° C. After 15 hours the fermentation was stopped and filtered to remove debris. The filtrate was aged for 2 days at 4 ° C and then subjected to the sensory test.

<31> <비교예 3>주박의 당화 및 유산균 발효  <Comparative Example 3> saccharification and lactic acid bacteria fermentation of gourd

<32> 주박 (수분함량 약 70%) 300 g을 55°C의 물 700 ml에 넣고 pH를 4.8로 보정한 후 0.6 g의 Promozyme(Novozyme사, 덴마크)와 0.6 g의 AMG(Novozyme사, 덴마크)를 넣고 55°C에서 교반하면서 3시간 반웅시켰다. 100°C에서 20분간 끓이고 30°C로 식 힌 후 0.03 g의 상업용 유산균 ABT-5를 첨가하여 30°C에서 정치 배양하였다. 15시 간 후 발효를 중단하고 여과지로 걸러 찌꺼기를 제거하였다. 여과액을 4°C에서 2일 간 숙성시킨 후 관능검사를 실시하였다. 300 g of sake (water content of about 70%) was added to 700 ml of water at 55 ° C, and the pH was adjusted to 4.8, followed by 0.6 g of Promozyme (Novozyme, Denmark) and 0.6 g of AMG (Novozyme, Denmark). ) Was added and reacted for 3 hours with stirring at 55 ° C. After expression in the hinge 100 ° C boiling for 20 minutes 30 ° C by the addition of 0.03 g of commercial lactic acid bacteria of the 5 ABT-cultured to stand at 30 ° C. After 15 hours the fermentation was stopped and the filter paper was removed to remove debris. The filtrate was aged at 4 ° C for 2 days and then subjected to sensory evaluation.

<33> <비교예 4>주박의 효소분해  <Comparative Example 4> enzyme digestion of gourd

<34> 주박 (수분함량 약 70%) 300 g을 55°C의 물 700 ml에 넣고 pH를 6.5로 보정하 고, 0.6 g의 F 1 avozyme (Novozyme^V , 덴 ] "크)와 0.6 g의 ProtamaxCNovozyme^l- , 덴 1· 크)를 넣고 50°C에서 12시간 반웅시킨 후, 95°C에서 5분간 열처리하였다. 60°C로 식히고 pH를 5.5로 보정하여 0.03 g의 Enzyme RP-l(Amano Pharmaceuticals, 일본) 를 첨가하고 60°C에서 3시간 반웅시킨 후, 45°C로 식히고 0.03 g의 Deamizyme(Amano Pharmaceuticals, 일본)를 첨가하고 45°C에서 2시간 반웅시켰다. lOCrC에서 20분간 끓이고 식힌 후 여과지로 걸러 찌꺼기를 제거하였다. 여과액을 4 'C에서 2일간 숙성시킨 후 관능검사를 실시하였다. <34> 300 g of gourd (about 70% water content) was added to 700 ml of water at 55 ° C, the pH was adjusted to 6.5, 0.6 g of F 1 avozyme (Novozyme ^ V, den] "k) and 0.6 g. ProtamaxCNovozyme ^ l-, den 1 ·) were added and reacted for 12 hours at 50 ° C., and then heat-treated at 95 ° C. for 5 minutes, cooled to 60 ° C. and adjusted to pH 5.5 to 0.03 g of Enzyme RP-l. (Amano Pharmaceuticals, Japan) was added and reacted at 60 ° C. for 3 hours, then cooled to 45 ° C. and 0.03 g of Deamizyme (Amano Pharmaceuticals, Japan) was added and reacted at 45 ° C. for 2 hours at lOCrC for 20 minutes. After boiling and cooling, the filter paper was filtered to remove debris, and the filtrate was aged at 4 ° C. for 2 days and then subjected to a sensory test.

<35> <실험예 ]> 관능평가  <35> <Experimental Example> Sensory Evaluation

<36> 실시예 1~3과 비교예 1~3에서 제조된 조미 소재에 대한 관능평가는 차이 식 별 능력이 있는 관능검사 요원 20명올 선정하여 맛, 향 및 전반적인 기호도에 대해 5점 척도법 (5: 매우좋다, 4: 좋다, 3: 보통이다, 2: 나쁘다, 1: 매우나쁘다)으로 실시하였다.  <36> Sensory evaluation of the seasoning material prepared in Examples 1 to 3 and Comparative Examples 1 to 3 was selected by 20 sensory test personnel with the ability to discriminate, five-point scale method for taste, aroma and overall preference (5 : Very good, 4: good, 3: normal, 2: bad, 1: very bad).

<37>  <37>

<38> 【표 1】  <38> [Table 1]

< 관능평가>

Figure imgf000012_0001
<Sensory evaluation>
Figure imgf000012_0001

<39>  <39>

<40> 표 1의 관능검사 결과, 실시예 1~3의 주박의 효소분해와 유산균발효의 연속 공정에 의해 제조된 조미 소재는 맛, 향 및 전체적인 기호도가 우수함을 확인할 수 있었다. 반면, 주박을 바로 사용한 비교예 1의 경우에는 관능이 가장 낮게 나타났 고, 주박을 당화시키지 않고 유산균발효를 수행한 비교예 2의 경우에도 맛과 향이 좋지 않았다. 주박을 당화시킨 후 유산균발효를 수행한 비교예 3의 경우에는 젖산 발효가 일어나 신맛이 증가되었으나 조미 소재로서는 적합하지 않았다. 주박을 효 소분해만 시키고 유산균발효를 수행하지 않은 비교예 4의 경우에는 다른 비교예에 비해 맛과 향이 높게 나타났지만, 실시예 1~3의 주박의 효소분해와 유산균발효의 연속 공정에 의해 제조된 조미 소재에 비해서는 관능적 특성이 좋지 않았다. 특히 실시예 2와 그것에 비해 효소를 2배 첨가한 실시예 3에서 제조된 조미 소재의 경우 맛, 향 및 전체적인 기호도가 차이가 거의 없을 정도로 매우 우수하였기 때문에 경 제적인 측면에서 효소 첨가량이 적은 실시예 2의 제조방법이 가장 적합하다고 볼 수 있다. 따라서 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소 재의 제조방법은 산업부산물인 주박의 재활용 및 고부가가치 자원화는 물론 맛과 향이 우수한 건강지향형 조미 소재를 제공할 수 있음을 확인하였다. 본 발명에 따 른 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소재의 제조공정 도를 도 1에 나타내었다.  As a result of the sensory test of Table 1, the seasoning material prepared by the continuous process of enzyme digestion and lactic acid bacteria fermentation of sake lees of Examples 1 to 3 was confirmed that the taste, aroma and overall palatability. On the other hand, in the case of Comparative Example 1 which used the gourd directly, the sensory activity was lowest, and in the case of Comparative Example 2 in which lactic acid bacteria fermentation was performed without saccharifying the gourd, the taste and aroma were not good. In Comparative Example 3 in which lactic acid bacteria fermentation was carried out after saccharification of sake lees, lactic acid fermentation occurred to increase acidity, but it was not suitable as a seasoning material. In the case of Comparative Example 4, which only digested sake lees and did not perform lactic acid bacterium fermentation, the taste and aroma were higher than those of the other comparative examples. The sensory properties were not good compared to the seasoned material. In particular, the seasoning material prepared in Example 2 and Example 3, in which the enzyme was added twice compared to that of Example 2, was low in amount of enzyme in terms of economy since the taste, aroma and overall preference were very good. The manufacturing method of 2 can be seen as the most suitable. Therefore, it was confirmed that the method of manufacturing seasoning material by continuous process of enzymatic decomposition and lactic acid bacteria fermentation from sake lees can provide health-oriented seasoning material with excellent taste and aroma as well as recycling of by-product sake which is an industrial by-product. Figure 1 shows the manufacturing process of the seasoning material by the continuous process of enzyme digestion and lactic acid bacteria fermentation from sake lees according to the present invention.

<41> <실험예 2>산도 및 생균수 분석  Experimental Example 2 Acidity and Viable Count Analysis

<42> 실시예 2과 비교예 2에서 유산균 배양시간별로 채취한 발효시료의 적정산도 와 생균수를 측정하였다. 적정산도는 발효 중 경시적인 산의 생성량을 조사하기 위 하여 발효액 5 g에 멸균 증류수 45 ml올 가한 후 잘 용해하고 10 ml을 취해 0.01 N NaOH로 적정하여 젖산으로 환산하였다. 배양 중 젖산균의 총균수는 배양액 10 g에 생리식염수 9 ml을 혼합하여 10진법으로 적절하게 희석하였다. 각각의 회석액 1 ml 을 plate에 접종하고 MRS agar 배지를 부어 흔합하고 30도에서 36시간 배양하면서 형성된 colony를 계측하고 시료 g당 colony forming unit(CFU/g)으로 나타내었다. In Example 2 and Comparative Example 2, the titratable acidity and viable cell count of the fermented samples collected for each culture time of lactic acid bacteria were measured. The titratable acidity was added 45 ml of sterile distilled water to 5 g of fermentation broth to investigate the amount of acid produced over time during fermentation. The titratable acidity was dissolved in 10 ml, and titrated with 0.01 N NaOH to convert lactic acid. The total number of lactic acid bacteria during the culture was properly diluted by the decimal method by mixing 9 ml of physiological saline to 10 g of the culture. 1 ml of each dilution solution was inoculated on the plate, mixed with MRS agar medium, mixed and cultured at 30 ° C. for 36 hours, and the colony formed was expressed as colony forming unit (CFU / g) per gram of sample.

<43> <44> 【표 2】 <43> <44> [Table 2]

<적정산도 및 생균수 >  <Titration and Viable Count>

Figure imgf000013_0001
Figure imgf000013_0001

<45>  <45>

<46> 표 2에서 보듯이 주박의 당화 없이 유산균발효를 수행한 비교예 2의 경우, 유산균의 탄소원 및 에너지원으로 사용되는 환원당이 부족하여 유산균의 증식이 느 리게 일어났고, 생균수가 9시간까지는 소폭 증가한 후 점차로 감소하는 경향을 나 타내었다. 주박에 효소분해와 유산균발효의 연속 공정을 수행한 실시예 2의 경우에 는 주박의 당화 과정을 통해 유산균 발효에 필요한 환원당이 충분히 공급되므로 유 산균 생육이 초기 6.4에서 12시간 후 7.5 Log CFU/g으로 급격히 증가하였고, 이에 따라 적정산도도 0.082에서 조비 소재로서 상큼한 맛을 내는 수준인 0.447로 증가 하였다. 즉, 주박을 조미 소재로 활용하기 위해서는 연속적인 당화 과정, 효소분해 과정 및 유산균발효 과정이 필요함을 보여주었다.  As shown in Table 2, in Comparative Example 2 in which lactic acid bacteria fermentation was performed without saccharification, the growth of lactic acid bacteria occurred slowly due to lack of reducing sugars used as carbon and energy sources of lactic acid bacteria, and the number of viable cells was up to 9 hours. There was a tendency to decrease after a slight increase. In the case of Example 2, which was subjected to enzymatic decomposition and fermentation of lactic acid bacteria, saccharification of saccharin supplied enough reducing sugars for fermentation of lactic acid bacteria. As a result, the titratable acidity also increased from 0.082 to 0.447, which is a fresh taste as a raw material. In other words, in order to utilize sake lees as a seasoning material, it was shown that a continuous saccharification process, an enzyme decomposition process, and a lactic acid bacteria fermentation process are required.

<47> 상가와 같이, 본 발명의 바람직한 실시예를 참조하여 설명하였지만 해당 기 술 분야의 숙련된 당업자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영 역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.  As described with reference to the preferred embodiment of the present invention, but those skilled in the art, the present invention without departing from the spirit and scope of the present invention described in the claims below. It will be understood that various modifications and changes can be made.

【산업상 이용 가능성】  [Industrial availability]

<48> 본 발명은 동아시아의 양조 산업에서 대량 발생하는 부산물인 주박의 고부가 가치 자원화에 기여할 수 있고, 또한 주박의 유용성분을 활용하고 유산균이 함유된 맛과 향이 좋은 조미 소재를 제공함으로써 조미료 산업 그리고 소스 산업에 진출 The present invention can contribute to the high value-added resources of sake lees, which are a by-product of mass production in East Asia's brewing industry, and by utilizing the useful ingredients of sake lees and providing flavorful and flavorful seasoning materials containing lactic acid bacteria. Enter the source industry

가능하므로 산업상 이용가능성이 있다. Industrially available as possible.

<49>  <49>

Claims

【청구의 범위】  [Range of request] 【청구항 11  [Claim 11 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소재의 제조 방법에 있어, (1) 주박에 풀루라나제 (pulhilanase)와 글루코아밀라제 (glucoamylase)를 처리하여 주박을 당화시키는 단계; (2) 상기단계 (1)에 의하여 제조된 주박 당화액에 엑소-단백질분해효소 (exo-protease), 엔도-단백질분해효소 (endo-protease), 5'-포스포디에스터라제 (^-phosphodiesterase) 및 AMP—디아미나 제 (AMP-deaminase)를 처리하여 당화된 주박을 효소분해시키는 단계; (3) 상기단계 (2)에 의하여 제조된 주박 효소분해액에 유산균을 배양하여 젖산 발효하는 단계; 및 (4) 상기단계 (3)에 의하여 제조된 발효액을 여과하고 숙성시키는 단계를 포함 하는 주박으로부터 효소분해와 유산균발효의 연속 공정에 의한 조미 소재의 제조방 법  In the method for producing seasoning material by the continuous process of enzymatic degradation and lactic acid bacteria fermentation from sake gourd, (1) saccharification of sake lees by treating pullulanase and glucoamylase; (2) exo-protease, endo-protease, 5'-phosphodiesterase (^ -phosphodiesterase) ) And AMP—diaminase (AMP-deaminase) to enzymatically digest saccharified sake; (3) culturing the lactic acid bacteria in sake enzyme digestion solution prepared by step (2) to lactic acid fermentation; And (4) a method of preparing seasoning material by a continuous process of enzymatic digestion and lactic acid bacteria fermentation from sake, comprising the step of filtering and aging the fermentation broth prepared by step (3).
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