WO2014098097A1 - Extraction bag - Google Patents
Extraction bag Download PDFInfo
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- WO2014098097A1 WO2014098097A1 PCT/JP2013/083799 JP2013083799W WO2014098097A1 WO 2014098097 A1 WO2014098097 A1 WO 2014098097A1 JP 2013083799 W JP2013083799 W JP 2013083799W WO 2014098097 A1 WO2014098097 A1 WO 2014098097A1
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- WIPO (PCT)
- Prior art keywords
- bag
- extraction
- thin film
- tea
- sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/808—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package for immersion in the liquid to release part or all of their contents, e.g. tea bags
Definitions
- the present invention relates to an extraction bag suitable for extracting beverages and the like.
- Green tea which is carefully extracted from high-quality tea leaves with hot water using a teapot, is known to have a deep aroma, good bitterness and deliciousness. Moreover, the green tea carefully extracted in the teapot has a little turbidity because it contains fine powder of tea leaves, but the fine powder of tea leaves is said to be a factor in the taste of green tea.
- extracting green tea using a teapot requires time and effort to dispose of the tea leaves after extraction and washing the teapot.
- fiber filters such as natural fibers and synthetic fibers can be used.
- the seasoning etc. when extracting tea etc. from the bag for extraction, it is convenient if the seasoning etc. can be dissolved or dispersed at the same time. For that purpose, the seasoning etc. together with the tea leaves etc. of tea in advance in the tea bag. A method of enclosing an appropriate amount of fine powder is conceivable. In the case of such a method, the seasoning, etc. sealed together with tea etc. in the extraction bag must be dissolved or dispersed in a short time during the extraction time of tea etc., so the particle size should be as small as possible.
- Patent Document 1 discloses that a water-soluble polymer compound such as polysaccharides and gelatin is attached to a filter made of nonwoven fabric, etc. A closed tea bag filter is described.
- This filter for tea bags can prevent leakage of fine tea leaf powder enclosed in the tea bag because the fiber gap is closed in the dry state before use, and the tea bag is immersed in hot water during use.
- the fiber gap of the filter is opened, and the tea leaf fine powder can be leaked to the outside.
- Patent Document 2 discloses a method for filling and sealing tea leaf fine powder having a controlled particle size into a flat tea bag having a specific thickness, and including a plurality of flat tea bags.
- Flat tea bags that can be made to leak tea leaf powder from the tea bag during transportation by stacking and wrapping in a packaging bag, and to allow tea leaf powder to leak out when the tea bag is immersed in water during extraction And its packaging.
- the technique described in Patent Document 2 presses the flat tea bags in surface contact with each other and suppresses the movement of the fine tea leaf powder in the tea bag, thereby reducing the fine tea leaf from the tea bag during transportation. Since the leakage of the powder is reduced, for example, in the tea bag manufacturing process, when the tea bag enclosing the tea leaf fine powder is packaged in the packaging bag, the leakage of the tea leaf fine powder cannot be prevented. There's a problem.
- Patent Document 3 discloses a purse-like shape in which tea leaves and coffee beans are wrapped with a filter in which a paper layer with slits penetrating the front and back and a rough cloth layer are overlapped.
- a tea bag or a coffee bag molded in the above is described (FIGS. 1 to 7).
- This tea bag or the like is provided with a slit at the bottom of the paper layer where it is difficult for hot water to pass through, so that hot water can easily enter and exit the bag, so that the extraction time for tea or the like can be shortened.
- the present invention has been made in view of the above-mentioned problems, and when the extraction bag is not extracted, such as when it is packed or transported, edible powder such as fine powder of extractables or fine powder of seasoning. It is an object of the present invention to provide an extraction bag that can prevent leakage of the body and that can be easily leaked by dispersing or dissolving edible powder in a beverage or the like during extraction of the beverage or the like.
- the invention described in claim 1 is an extraction bag in which an extractable substance and edible powder are enclosed in a bag body including an extraction filter. And at least a part of the extraction filter is formed by a multiple filter formed by laminating a thin-film sheet with cuts penetrating the front and back and a coarse fiber sheet without cuts, and the bag body has a surface.
- the bag for extraction is characterized in that it is sealed by a linear or linear seal portion, and the crease is not substantially formed on the edge of the seal portion.
- the to-be-extracted substance is one that can be obtained by immersing a component in a liquid such as hot water or water to elute the contained component into the liquid.
- a liquid such as hot water or water
- the extract is green tea or black tea
- the extract is green tea or tea leaves
- the extract is coffee
- the extract is roasted coffee beans.
- the extract is generally a beverage such as green tea, black tea or coffee, but also includes foods such as soup and soup, and medicines such as Chinese herbal extracts.
- the extract enclosed in the bag body is about several mm to several tens of mm in order to obtain a larger amount of extract from a small amount of extract and to shorten the extraction time. It is preferable to grind it.
- edible powders are those that can be dispersed or dissolved in an extract extracted from an extract to give a variety of flavors and aromas to the extract.
- the edible powder is green tea powder when the extract is green tea, the green tea can be given a deep fragrance and moderate bitterness, and if the extract is coffee, the edible powder is If sugar fine powder is used, sweetness can be imparted to coffee.
- the edible powder enclosed in the bag body is preferably a fine powder having a particle size as small as possible in order to disperse or dissolve in the extract in a short time. It may be a granulated granule.
- the bag body of the extraction bag of the present invention has an extraction filter that has liquid permeability and can extract an extract such as a beverage from various extracts, and at least a part of the extraction filter.
- an extraction filter multiple filter
- the bag body of the extraction bag may be formed entirely by a multiple filter, or may be formed by combining a multiple filter and another extraction filter.
- a sheet portion that is not an extraction filter may be provided.
- the thin film sheet of the multiple filter in the present invention is a thin sheet made of a material that is difficult to pass or does not pass edible powder such as fine powder of the extract or fine powder of seasoning, for example, woven cloth, A sheet made of a fiber material such as non-woven fabric, paper, etc., and has a small fiber gap, so that it is a fine fiber sheet that has liquid permeability but edible powder is difficult to pass through, or edible powder without liquid permeability. It is a film-like sheet made of a synthetic resin film that does not pass through the body.
- the coarse fiber sheet is a sheet made of a fiber material such as woven fabric, non-woven fabric, and paper, and has a relatively large fiber gap, so that it has liquid permeability and can pass edible powder. However, extractables such as tea leaves are difficult to pass through.
- the above thin film sheet has a notch penetrating the front and back. Since the material constituting the thin film sheet is difficult to pass edible powder as described above or does not pass at all, it is difficult for the edible powder to pass through the thin film sheet if the incision is closed. If the cut is in an expanded state, the edible powder can easily pass through the expanded portion.
- the multiple filter is an aspect in which the thin film sheet and the coarse fiber sheet are simply overlapped and are not adhered to each other. For this reason, the coarse fiber sheet that is not cut is supported in a state where it is entirely or partially in surface contact with the thin film sheet that is cut (hereinafter, also simply referred to as “surface contact state”). It has become.
- the multiple filter maintains such a “surface contact state”
- various physical actions applied to the thin film sheet from the outside are alleviated by the coarse fiber sheet.
- the incision that is present remains substantially closed.
- the coarse fiber sheet becomes a thin film sheet even when the multiple filter is pressed and deformed against an object to be extracted enclosed in the extraction bag. Since it supports in surface contact, the degree of deformation of the thin film sheet is reduced, and the notch is difficult to expand and is maintained in a substantially closed state. Therefore, leakage of the edible powder sealed in the bag body can be suppressed.
- the multiple filter may be in a “surface contact state”. It is necessary to spread the thin film sheet of the filter and the coarse fiber sheet so that they are both unfolded and overlap. This is because if either or both of the sheets have creases, the sheets are separated from each other at the crease portion, and the surface contact state may be impaired.
- the bag body of the extraction bag of the present invention is sealed with a planar or linear seal portion to form a bag
- the fold is Since it is fixed by the seal portion, the thin film sheet of the multiple filter and the coarse fiber sheet may be permanently separated in the peripheral portion of the fold. Therefore, when making the bag body, it is necessary to perform a sealing operation so as not to form creases on the edge of the planar or linear seal portion.
- a sealing method using a planar seal portion for example, a method in which two multiple filters are overlapped and then sandwiched with a heat seal bar to form a planar seal portion and welded, or an adhesive
- a method of forming and bonding a planar seal portion using an adhesive tape for example, after superposing two multiple filters, a linear seal portion is formed and welded while being melted by applying ultrasonic waves or laser light.
- the crease is not substantially formed” on the edge of the seal portion.
- the heat of the multi-filter may be slightly shrunk or deformed by heating when forming the seal portion, and a fine wrinkle may be generated on the edge of the seal portion. Since it does not adversely affect the surface contact state, it does not correspond to the “folding crease” referred to in the present invention, and the state of the edge of the seal portion where only such a minute crease exists is “substantially a crease is formed. It can be said that there is no state.
- a bag body in which an extractable substance and edible powder are enclosed may be immersed in hot water or water. Then, hot water or water flows into the bag body. At that time, since hot water or water has a large specific gravity and generates resistance, the notch expands when they pass while expanding the notch of the thin film sheet. Therefore, the edible powder in the bag body is dispersed or dissolved in the flowing hot water or water, and when the hot water or water flows out of the bag body through the notch expanded by convection, It will leak together. In addition, since a comparatively large extract cannot pass a coarse fiber sheet, it does not leak from a bag main body irrespective of opening and closing of the cut
- the invention according to claim 2 of the claims is characterized in that the edible powder sealed in the bag body is a fine powder of the extraction object. It is.
- the beverage or the like extracted from such an extraction bag is green tea
- the edible powder is a fine powder of tea leaf that is the extractable substance
- the fine tea leaf powder is dispersed in the green tea and has a deep fragrance.
- a moderate bitterness can be imparted.
- the particle size of the fine powder of the extract such as tea leaves is 500 ⁇ m or less, it can be quickly dispersed, which is preferable.
- the invention described in claim 3 of the claim is characterized in that the edible powder sealed in the bag body is a fine powder or granule of seasoning or spice. This is an extraction bag.
- the beverage or the like extracted from the extraction bag is coffee
- the edible powder is a fine powder of sugar, which is a seasoning
- the sugar fine powder is dissolved in the coffee to give sweetness.
- the particle diameter of the fine powder of seasoning such as sugar is 1000 ⁇ m or less, it can be dissolved quickly, which is preferable.
- the granule which collected the fine powder of the said seasonings, such as the above-mentioned sugar, and solidified in the shape of a granule may be sufficient. This is because the granule is an aggregate of the fine powder particles and is porous, so that it can be quickly dissolved in a beverage or the like, regardless of the size of the granule itself.
- sugar granules can be manufactured by granulating sugar fine powder into a granule with a general granulator, and can be quickly dissolved in beverages, etc., like the raw sugar fine powder. It is something that can be done.
- the edible powder is a fine powder of cinnamon that is a spice
- the fine powder of cinnamon can be dispersed in coffee to give a characteristic flavor.
- the fine powder of spices such as cinnamon has a particle size of 500 ⁇ m or less because it can be quickly dispersed.
- the multiple filter is characterized in that the thin film sheet and the coarse fiber sheet are overlapped and partially bonded. Bag.
- the partial adhesion between the thin film sheet and the coarse fiber sheet of the multiple filter may be performed by partially bonding the opposing surfaces of the overlapped sheets by spotting or wire-bonding. It is desirable to arrange the cuts attached to the positions and sizes so as not to hinder the spreading operation when extracting beverages or the like. This is because, depending on the position and size of the bonding location, the degree of freedom in operation of the peripheral portion of the thin film sheet cut may be hindered, and the expansion operation may be difficult.
- the method of partial adhesion between the thin film sheet and the coarse fiber sheet is not particularly limited. For example, when both sheets are made of a thermoplastic resin material, the laminated sheets can be partially welded by hot embossing. it can. It is also possible to perform partial adhesion by partially applying and pressing an adhesive between both sheets.
- the invention described in claim 5 is characterized in that the thin film sheet of the multiple filter is disposed on the inner surface side of the bag body, and the coarse fiber sheet is disposed on the outer surface side of the bag body.
- the back body of such an extraction bag is a coarse fiber sheet in which a thin-film sheet with cuts is arranged on the inner surface side that comes into contact with an object to be extracted enclosed in the bag body, and the outer surface side is not cut. Therefore, the coarse fiber sheet is in a state of supporting the thin film sheet in surface contact with the whole or part so as to cover from the outside.
- the bag body when extracting a beverage or the like with the extraction bag, for example, if the bag body is immersed in hot water or water, the hot water or water flows into the bag body, but the inner side thin film sheet is rough on the outer side. Since it is located downstream of the fiber sheet with respect to the flowing direction of hot water or water, it is difficult to receive a support action by the coarse fiber sheet. Therefore, the cut of the thin film sheet is easily expanded by the flowing hot water or water, so that the edible powder easily leaks to the outside.
- unextracted beverages or the like when packaging with the outer packaging material of the extraction bag enclosing the extractable substance and edible powder, or when the extraction bag is transported Sometimes leakage of edible powder can be suppressed. Therefore, there is no loss of raw materials due to leakage of edible powder, and it is difficult to soil the packaging device for the extraction bag or the outer peripheral surface of the extraction bag. Furthermore, according to such an extraction bag, edible powder can be easily dispersed or dissolved to be leaked when a beverage or the like is extracted. Therefore, for example, green tea in which tea leaf fine powder is dispersed to improve the flavor, coffee in which sugar is dissolved and sweetened, etc. can be easily and quickly made.
- the tea leaf fine powder when extracting green tea with an extraction bag, the tea leaf fine powder can be easily and quickly dispersed in green tea simply by immersing the bag body in hot water or water.
- the flavor of green tea can be improved.
- seasoning such as sugar can be easily and quickly added to the coffee simply by immersing the bag body in hot water or water. It can be dissolved to adjust the flavor.
- spices such as cinnamon can be easily and quickly dispersed in coffee to give a characteristic flavor.
- the multiple filter is compared with a case where both sheets are simply overlapped.
- the strength is improved and the handling of the extraction bag is easy when making the bag.
- the surface contact state which the above-mentioned coarse fiber sheet supports by supporting the thin film sheet in whole or in part can be more reliably created and maintained.
- the coarse sheet of the multiple filter supports the thin film sheet in full or partial surface contact from the outside. It is difficult to spread and leakage of edible powder can be suppressed.
- the thin film sheet is not easily supported by the coarse fiber sheet as described above, so the cut of the thin film sheet is easily expanded, and the edible powder is dispersed or dissolved in the beverage and leaked. Can be made.
- the extraction bag is in a state in which the coarse fiber sheet on the outer surface side covers the thin film sheet on the inner surface side, so that the incision of the thin film sheet can be hardly seen from the outside, and the product has a good appearance. be able to.
- FIG. 5 is an explanatory diagram of a cross section taken along line AA of the multiple filter shown in FIG. 4. It is explanatory drawing showing the state at the time of extraction of the multiple filter shown in FIG.
- the multiple filter 1 is an extraction filter suitable for extraction of beverages and the like, and is formed into a long band shape by superposing the thin film sheet 2 and the coarse fiber sheet 3.
- the thin film sheet 2 and the coarse fiber sheet 3 are depicted as a rectangular shape and further shifted in an obliquely leftward direction.
- the thin film sheet 2 is a thin sheet made of a material that is difficult to pass or does not pass edible powder, and is constituted by a fine fiber sheet or a film-like sheet. Further, the thin film sheet 2 is formed with a cut 4 penetrating the front and back.
- the cuts 4 of the present embodiment shown in FIG. 1 are X-shaped with a size that can fit into a grid with a side of 10 mm, and a large number of them are regularly arranged at almost equal intervals.
- the fine fiber sheet constituting the thin film sheet 2 is a sheet made of a fiber material such as a woven fabric, a non-woven fabric, or a paper in which synthetic fibers or natural fibers are interwoven or entangled to form a thin sheet as a whole.
- the maximum pore diameter of the fiber gap is preferably 200 ⁇ m or less. This is because such a relatively small fiber gap can effectively suppress the passage of the edible powder.
- the fine fiber sheet is a non-woven fabric
- the fineness is preferably 4.0 denier or less, and the basis weight is 3 to 50 g / m 2 from the viewpoint of suppressing the passage of edible powder and reducing the cost.
- the material of the nonwoven fabric include polyolefin fibers such as polyethylene, polypropylene and copolymer polypropylene, polyester fibers such as polyethylene terephthalate, copolymer polyester and aliphatic polyester, polylactic acid, polybutylene succinate, polyethylene succinate and aliphatic.
- Short fibers or long fibers such as polyester or aromatic polyester biodegradable fibers can be used, and the sheath is made of polyethylene, polypropylene, copolymer polyester, aliphatic polyester, etc., and the core is made of polypropylene, polyethylene terephthalate, or the like.
- a composite fiber having a core-sheath structure can be used. Moreover, it does not specifically limit as a manufacturing method of this nonwoven fabric, A well-known spun bond method, a melt blow method, a needle punch method, a spun lace method, an airlaid method, a carding method, etc. are applicable.
- the fine fiber sheet is a woven fabric
- a general long fiber for woven fabric can be used, but the heat at the time of making the multiple filter 1 in the extraction bag 5 is increased.
- polyester fibers such as polyethylene terephthalate, copolymer polyester, aliphatic polyester, polyolefin fibers such as polyethylene, polypropylene, copolymer polypropylene, polylactic acid, aliphatic polyester, or aromatic polyester
- biodegradable fibers can be preferably used.
- monofilaments, multifilaments, core-sheath composite fibers combining two kinds of resins, spun yarns, and the like can be used as the form of the woven yarn.
- the film-like sheet constituting the thin film sheet 2 is a synthetic resin film formed by thinly spreading a heat-smelted synthetic resin or a synthetic fiber sheet such as a nonwoven fabric by hot pressing to form a fiber gap.
- a sheet made of a synthetic resin film or the like that is substantially occluded and generally has no through-holes, so that neither liquid nor edible powder can pass therethrough.
- a material for such a film-like sheet a material excellent in hot water resistance is preferable.
- polyolefin resins such as polyethylene, polypropylene and copolymer polypropylene
- polyester resins such as polyethylene terephthalate, copolymer polyester and aliphatic polyester
- polyamide Resin polystyrene resin
- polylactic acid polybutylene succinate
- polyethylene succinate polyethylene succinate
- aliphatic polyester-based or aromatic polyester-based biodegradable resin can be used.
- the thin film sheet 2 of the multiple filter 1 shown in FIG. 1 is a fine fiber sheet made of melt blown nonwoven fabric, the material is polyethylene terephthalate, the fineness is 0.6 denier, the basis weight is 5 g / m 2 , and the maximum pore diameter of the fiber gap. Is 120 ⁇ m.
- the maximum pore diameter of the fiber gap in the present invention is a value measured by the bubble point method (JIS K 3832). Specifically, the sample is immersed in 2-propanol so that 2-propanol is contained in all the pores of the sample by capillary action, and then air pressure is gradually applied from the lower surface side of the sample. The gas pressure is measured when the pressure exceeds the liquid surface tension in the pores and bubbles are generated. Since the bubble is generated first from the maximum aperture diameter portion, the maximum aperture diameter can be calculated by measuring the gas pressure at that time.
- the coarse fiber sheet 3 of the multiple filter 1 is a sheet made of a fiber material such as a woven fabric, a non-woven fabric, or a paper in which synthetic fibers or natural fibers are interwoven or entangled to form a thin sheet as a whole. Since the fiber gap is relatively large, it has liquid permeability and can pass edible powder.
- the maximum opening diameter of the fiber gap of the coarse fiber sheet depends on the size of the edible powder to be passed, but is larger than the maximum opening diameter (200 ⁇ m or less) of the fiber gap of the fine fiber sheet and 150 to 1000 ⁇ m. Preferably there is.
- the coarse fiber sheet 3 has a breaking strength necessary for making an extraction bag, and from the viewpoint of reducing the cost, when the coarse fiber sheet 3 is a woven cloth wrinkle, a fineness of 15 to The denier is preferably 40 denier and the basis weight is 10 to 40 g / m 2.
- the coarse fiber sheet 3 is a nonwoven fabric
- the fineness is preferably 1.2 to 8 denier and the basis weight is 10 to 40 g / m 2 .
- the fine fiber sheet constituting the thin film sheet 2 and substantially the same synthetic fiber can be used, but in order to obtain a high heat seal strength when making an extraction bag.
- materials having different melting points are employed as the material of the thin film sheet 2 and the coarse fiber sheet 3, only the sheet having a low melting point is melted and functioned as an adhesive during the heat sealing process. Can be carried out easily and reliably.
- the coarse fiber sheet 3 of the multiple filter shown in FIG. 1 is a cocoon
- the material of the weaving yarn is polyethylene terephthalate / low melting point polyester
- the fineness is 25 denier
- the basis weight is 21 g / m 2
- the maximum pore size of the fiber gap is 220 ⁇ m.
- the multiple filter 1 shown in FIG. 1 is a mode in which the thin film sheet 2 and the coarse fiber sheet 3 are simply overlapped and are not adhered to each other. Therefore, the coarse fiber sheet 3 to which the cut is not attached is in a state of being in surface contact with and supported by the thin film sheet 2 to which the cut 4 is attached (surface contact state). In such a surface contact state, various physical actions applied to the thin film sheet 2 from the outside are alleviated by the coarse fiber sheet 3, so that the notches 4 attached to the thin film sheet are substantially closed. The state is maintained. For example, the wall surface (multiple filter 1) of the extraction bag 5 may be deformed due to an external pressing force or the like when the extraction bag 5 made using the multiple filter 1 is packaged or transported.
- the extraction bag 5 is picked up with a fingertip when the bag body 6 made into a tetra shape (tetrahedron shape) having a height of 50 mm using the multiple filter 1 shown in FIG. 1 and the extraction bag 5 are used. It consists of a tag 8 for picking up, and a hanging thread 7 having one end bonded to one apex portion of the bag body 6 and the other end bonded to the tag 8.
- the bag body 6 is formed by arranging the thin film sheet 2 of the multiple filter 1 on the inner surface side and the coarse fiber sheet 3 on the outer surface side, and the bag body 6 has a size of about several mm as an extractable substance.
- the tea leaves for green tea (1.8 g) crushed and the fine powder (0.2 g) of tea leaves ground to a particle size of about 150 ⁇ m are encapsulated as edible powder.
- the form of the extraction bag 5 is not limited to that shown in FIG. 2.
- the shape of the bag body 6 may be a pyramid shape or a rectangular flat bag shape (see FIG. 8).
- the form of the extraction bag 5 may be a circular flat bag-shaped cafe pod (see FIG. 9) used in a coffee high-pressure extraction device that extracts coffee with high-pressure hot water.
- the extract to be enclosed in the bag body 6 is not limited to the above-mentioned tea leaves for green tea.
- tea leaves such as black tea, roasted tea, oolong tea, and chuchu tea, roasted barley for barley tea, roasted coffee beans, bonito , Shavings such as bonito, dashi kelp, boiled and dried Chinese medicine can be used.
- the edible powder enclosed in the bag body 6 is not limited to the above-mentioned tea leaf fine powder, but also seasonings such as sugar, low calorie sweetener, creaming powder, low calorie creaming powder, cocoa, caramel, salt, umami seasoning, etc. Fine powders or granules of the ingredients, or fine powders of spices such as cinnamon, vanilla beans, pepper, chili and various herbs can be employed.
- tea tea leaves or roasted coffee beans and sugar fine powder or Combination of creaming powder fine powder, combination of roasted coffee beans and cocoa fine powder or cinnamon fine powder, combination of roasted barley and caramel granules for barley tea, combination of bonito and salt fine powder or umami seasoning fine powder for soup Etc.
- the bag body 6 can be made by, for example, using a multiple filter 1 in which a continuous long thin film sheet 2 and a coarse fiber sheet 3 are spread and overlapped without any folds, and cut into a predetermined shape. And after forming and filling with tea leaves and tea leaf fine powder, a linear seal part (welding part) S may be formed by applying ultrasonic waves to the opening (not shown).
- the continuous long thin film sheet 2 and the coarse fiber sheet 3 can be set in a bag making and filling device at the same time, and the sheets can be made while being overlapped so that no creases are attached to both sheets.
- the opening portion is clamped with a heat seal bar to form a planar seal portion and weld it.
- a method a method in which an adhesive or adhesive tape is applied or pasted to an opening portion to form a planar seal portion and bonded, and a laser beam or the like is irradiated to the opening portion to form a linear seal portion and welded It is possible to adopt a method to do so.
- the bag body 6 of the extraction bag 5 has a coarse fiber sheet 3 disposed on the outer surface side and a thin film sheet 2 disposed on the inner surface side.
- the coarse fiber sheet 3 that is not present is in a state of supporting the thin film sheet 2 with the cuts 4 in surface contact with the whole or part so as to cover from the outside.
- the extraction bag 5 when the extraction bag 5 is not used, that is, when green tea is not extracted, for example, some external force is applied to the bag body 6 during transportation, and the thin film sheet 2 on the inner surface side is enclosed in tea leaves, etc. Even when the thin fiber sheet 3 is supported by the coarse fiber sheet 3 from the outer surface side, the degree of deformation of the thin film sheet 2 is relaxed, and the notch 4 is hardly expanded and is almost closed. Maintained. Therefore, leakage of tea leaf fine powder from the bag body 6 can be suppressed. Further, in the extraction bag 5, since the coarse fiber sheet 3 on the outer surface side of the bag body 6 covers the thin film sheet 2 on the inner surface side, the cut 4 of the thin film sheet 2 is difficult to see from the outside. It's beautiful.
- the tea leaf fine powder is dispersed in the hot water that has flowed into the bag body 6, and leaks together when the hot water convects and flows out of the bag body 6 through the expanding portion 9. become. Further, if the fingertip having the tag 8 is moved up and down to shake the bag body 6 in the hot water to cause turbulent flow in the hot water inside and outside the bag main body 6, more tea leaf fine powder can be leaked. At that time, tea leaves larger than the tea leaf fine powder hardly pass through the coarse fiber sheet 3, and therefore hardly leak out from the bag body 6 regardless of whether the cut 4 of the thin film sheet 2 is opened or closed.
- the bag body 6 of the extraction bag 5 instead of tea leaves or the like in the bag body 6 of the extraction bag 5, for example, when roasted barley for barley tea and caramel granules as edible powder are encapsulated as an extract, or as a soup as an extract
- soy sauce is encapsulated as konbu and edible powder
- the bag body 6 can be soaked in boiling hot water and extracted to boil barley tea or soup stock.
- the multiple filter 1 shown in FIG. 4 includes a thin film sheet 2 and a coarse fiber sheet 3 that are overlapped to form a long band.
- the thin film sheet 2 is the same melt blown nonwoven fabric as that of the embodiment of FIG. 1, but the cuts 4 formed through the front and back are straight lines having a length of about 12 mm formed along the longitudinal direction of the multiple filter 1. It has a shape, and a large number are regularly arranged at almost equal intervals.
- the coarse fiber sheet 3 is also the same ridge as the embodiment of FIG.
- the thin film sheet 2 and the coarse fiber sheet 3 are partially bonded by the bonding portions 10 formed by hot embossing, which are a large number of spot welded portions.
- Such adhesive portions 10 are alternately arranged with the cuts 4 as shown in FIG. 4 and FIG. 5 which is a cross-sectional view taken along the line AA.
- the multiple filter 1 of this embodiment since the thin film sheet 2 and the coarse fiber sheet 3 are partially bonded and integrated, the strength is high, and the mechanical suitability in the bag making process of the extraction bag 5 is excellent. It is easy to handle. Further, since the cuts 4 of the thin film sheet 2 are formed in a straight line shape along the longitudinal direction of the multiple filter 1, for example, in the bag making process of the extraction bag 5, the multiple filter 1 is conveyed in the longitudinal direction. In doing so, it is difficult to cause inconvenience that the notch 4 expands due to friction or catching with the conveyance path or due to a tensile force applied in the longitudinal direction of the multiple filter 1.
- the bag body 6 When extracting beverages or the like using the extraction bag made by the multiple filter 1 shown in FIG. 4, the bag body 6 is immersed in hot water as in the embodiment of FIG. Since the hot water passes through the notch 4 of the thin film sheet 2 while being expanded, an expanded portion 9 as shown in FIG. 6 is formed. Therefore, the edible powder is dispersed or dissolved in the hot water flowing into the bag main body 6 and leaks together when the hot water convects and passes through the expanding portion 9 and flows out of the bag main body 6.
- the position, size, shape, and the like of the bonding portion 10 can be changed as appropriate within a range that does not hinder the expanding operation of the cuts 4.
- the simplest form of the notch 4 may be the X shape shown in FIG. 1 or the straight line shape shown in FIG. 4, but is not limited thereto.
- the form can be selected as appropriate in order to adjust the amount of edible powder that is dispersed or dissolved during the extraction of a beverage or the like and leaks, or to enhance the design of the extraction bag.
- FIGS. 7 (a) to (e) Examples of such forms are shown in FIGS. 7 (a) to (e).
- the notch 4 shown in (a) is a form in which three linear notches are combined in a radial shape.
- the notch 4 shown in (b) is a form in which three linear notches are combined in an H shape.
- the notch 4 shown in (c) is a waveform form represented by a curve.
- the notch 4 shown in (d) is a waveform form represented by a straight line.
- the notch 4 shown in (e) is a form in which long and short five linear notches are arranged in parallel.
- FIGS. When the extraction bag 15 shown in FIG. 8 uses the bag main body 16 formed into a rectangular flat bag shape of 55 mm in length and 45 mm in width using the multiple filter 1 shown in FIG. A tag 18 for picking up with a fingertip, and a hanging thread 17 having one end bonded to the center of the upper side of the bag body 16 and the other end bonded to the tag 18.
- the bag body 16 has two multiple filters 1 facing each other with the thin film sheet 2 on the inner surface side and the coarse fiber sheet 3 on the outer surface side, and a sheet-like seal portion S1 is formed on the periphery. It is sealed.
- the planar seal portion S1 is formed by sandwiching the multiple filter 1 with a heat seal bar, and the edge S1a of the planar seal portion S1 is in a state in which no folds other than very fine ridges are formed. That is, the crease is not substantially formed.
- roasted coffee beans (7 g) pulverized to a size of several millimeters as an extract and sugar fine powder (particle size approximately 200 ⁇ m) prepared as an edible powder ( 3 g) and fine creaming powder (3 g) are enclosed.
- the extraction bag 15 has a cut 14 of the thin film sheet 2 of the multiple filter 1 that is substantially closed when not extracted, such as during transportation, so that the fine powder of sugar and creaming powder is difficult to leak from the bag body 16. It is.
- the bag body 16 may be immersed in hot water as in the case of the extraction bag 5 shown in FIG. 2 described above. Then, the hot water flows into the bag body 16 to expand the cut 14 of the thin film sheet 2, so that coffee is extracted from the roasted coffee beans and sugar and creaming powder are dissolved in the coffee. It becomes the state of “coffee with cream” and flows out of the bag body 6.
- the particles of the roasted coffee beans are hardly leaked because the particles of the pulverized product of the roasted coffee beans are difficult to pass larger than the fiber gap (maximum aperture diameter 220 ⁇ m) of the coarse fiber sheet 3.
- the extraction bag 25 shown in FIG. 9 is a 60 mm diameter circular flat bag-shaped cafe pod (cartridge type bag) used for a coffee high pressure extraction device for extracting coffee with high pressure hot water.
- the bag body 26 of the extraction bag 25 has two multiplex filters 1 facing each other, with the thin film sheet 2 facing the inner surface and the coarse fiber sheet 3 facing the outer surface, and a flange-shaped surface on the periphery. It is sealed by forming the seal portion S2.
- the planar seal portion S2 is formed by sandwiching the multiple filter 1 with a heat seal bar, and the edge S2a of the planar seal portion S2 is in a state where no folds other than very fine creases are formed. That is, the crease is not substantially formed.
- roasted coffee beans (7 g) crushed to a size of several millimeters as an extractable substance and a creaming powder fine powder prepared to a particle size of about 200 ⁇ m as an edible powder (3 g) and cinnamon fine powder (2 g) pulverized to a particle size of about 150 ⁇ m are enclosed.
- the extraction bag 25 is unextracted during transportation or the like, the cut 24 of the thin film sheet 2 of the multiple filter 1 is almost closed, so that creaming powder and fine powder of cinnamon are difficult to leak from the bag body 26. It is.
- the extraction bag 25 may be set at a predetermined location (not shown) of the coffee high-pressure extraction apparatus and the extraction apparatus may be operated. Then, high-pressure hot water flows from one side of the bag body 26 to expand the cuts 24 of the thin film sheet 2, and coffee is extracted from the roasted coffee beans, and the creaming powder dissolves to produce fine cinnamon powder. It is dispersed and becomes a “cafe cappuccino” (cinnamon-flavored cream coffee) and flows out of the bag body 26 from the other side of the bag body 26.
- the particles of the roasted coffee beans are hardly leaked because the particles of the pulverized product of the roasted coffee beans are difficult to pass larger than the fiber gap (maximum aperture diameter 220 ⁇ m) of the coarse fiber sheet 3.
- Example samples A and B of two types of extraction bags 5 were produced using the multiple filter 1 shown in FIG.
- the multiple filter 1 is obtained by superposing the thin film sheet 2 and the coarse fiber sheet 3 without bonding.
- the thin film sheet 2 is a fine fiber sheet made of a melt blown nonwoven fabric.
- the material is polyethylene terephthalate, the fineness is 0.6 denier, the basis weight is 5 g / m 2 , and the maximum opening diameter of the fiber gap is 120 ⁇ m.
- a large number of X-shaped cuts that are large enough to fit into a 10 mm side mesh that penetrates are regularly arranged.
- the coarse fiber sheet 3 is cocoon
- the material of the weaving yarn is polyethylene terephthalate / low-melting polyester
- the fineness is 25 denier
- the basis weight is 21 g / m 2
- the maximum pore size of the fiber gap is 220 ⁇ m.
- Samples A and B are both a tetra-shaped bag body 6 having a height of 50 mm, a hanging thread 7 having one end bonded to one apex portion of the bag body 6, and a tag 8 bonded to the other end of the hanging thread 7.
- both green tea leaves (1.8 g) having a size of about several mm as an extract and tea leaf fine powder (0.2 g) having a particle size of about 150 ⁇ m as edible powders are contained in the bag body 6.
- the difference between Samples A and B is the configuration of the wall surface of the bag body 6.
- the bag body 6 of the sample A has the thin film sheet 2 with the cuts 4 of the multiple filter 1 arranged on the inner surface side, and the cuts are attached.
- An unfinished coarse fiber sheet 3 is placed on the outer surface side to make a bag.
- the bag body 6 of sample B has an uncut rough fiber sheet 3 placed on the inner surface side, and the notch 4 is The attached thin film sheet 2 is disposed on the outer surface side to form a bag.
- ⁇ Test example> As a first test, a test for examining the leakage amount of tea leaf fine powder from the bag body 6 when not extracted using the above-mentioned two types of example samples A and B and three types of comparative samples C, D and E. went.
- the test method is to suspend the suspension thread 7 of each sample fixed to the vibration part of a sieve tester (manufactured by IKA Labortechnik, model HS501), apply 125 Hz vibration in a fixed direction for 3 minutes, and leak from the bag body 6 The mass of the tea leaf fine powder dropped was measured.
- the test results are shown in Table 1.
- the same two kinds of example samples as the first test and three kinds of comparative examples are used to examine the leakage amount of the tea leaf fine powder from the bag body 6 at the time of green tea extraction. Went.
- the bag body 6 of each sample is immersed in a water tank (beaker) 11 containing 200 ml of hot water 12 at a temperature of 90 ° C., and the bag body 6 is rotated clockwise three times.
- the bag main body 6 was taken out from the hot water 12 after rotating counterclockwise three times and further shaking up and down 10 times.
- the obtained green tea was observed with the naked eye.
- the obtained green tea was filtered to separate and collect tea leaves and tea leaf fine powder contained in the green tea, and the mass was measured after drying.
- Table 1 The test results are shown in Table 1.
- Example Sample A no leakage of tea leaf fine powder was observed when not extracted, and green tea exhibiting moderate turbidity was obtained during extraction, with the best results among all samples. there were. Further, in Example Sample B, a slight leakage of tea leaf powder was observed when not extracted, but green tea exhibiting moderate turbidity was obtained during extraction, and there was no practical problem.
- Comparative Sample C a large amount of the mixture of tea leaves and tea leaves leaked both when unextracted and when extracted, which was an undesirable result.
- tea leaf fine powder does not leak when unextracted and is good, but tea leaf fine powder leaks only slightly during extraction, and the obtained green tea is almost transparent and almost free of turbidity. This was an undesirable result.
- Comparative Example Sample E the amount of leakage of tea leaf fine powder when not extracted was large, which was an undesirable result.
- the extraction bag according to the present invention can be used as an extraction bag for extracting beverages and the like from various extracts.
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Abstract
Description
本発明は飲料等の抽出に好適な抽出用バッグに関する。 The present invention relates to an extraction bag suitable for extracting beverages and the like.
急須を用い、高品質の茶葉から湯で丁寧に抽出した緑茶は、香りが深く、程良い苦味を有し美味しいことが知られている。また、急須で丁寧に抽出した緑茶は、茶葉の微粉末を含んでいるため少し濁りを有するが、その茶葉の微粉末が、緑茶の美味しさの一要因と言われている。
しかし、急須を用いて緑茶を抽出するには、抽出後の茶葉の廃棄処理や急須の洗浄等に手間を要するため、より簡易に緑茶を抽出できる製品として、天然繊維や合成繊維等の繊維フィルターを用いて製袋し茶葉を封入した、一般にティーバッグと呼ばれる抽出用バッグが知られている。
Green tea, which is carefully extracted from high-quality tea leaves with hot water using a teapot, is known to have a deep aroma, good bitterness and deliciousness. Moreover, the green tea carefully extracted in the teapot has a little turbidity because it contains fine powder of tea leaves, but the fine powder of tea leaves is said to be a factor in the taste of green tea.
However, extracting green tea using a teapot requires time and effort to dispose of the tea leaves after extraction and washing the teapot. As a product that can extract green tea more easily, fiber filters such as natural fibers and synthetic fibers can be used. 2. Description of the Related Art An extraction bag generally called a tea bag, in which tea bags are made and sealed with tea leaves, is known.
ところが、従来の抽出用バッグによる抽出では、急須で抽出したような適度の濁りを呈する緑茶を製することが困難であった。
つまり、緑茶に濁りを付与するには、抽出用バッグを湯に浸漬して緑茶を抽出する際に、茶葉微粉末を適量漏出させて緑茶に含ませればよいため、抽出用バッグを構成する繊維フィルターとして、目の粗いものを採用する方法が考えられる。しかし、粗目の繊維フィルターを採用した場合、茶葉を封入した抽出用バッグを外装袋で包装する工程中、あるいは抽出用バッグの運搬中に、茶葉微粉末が粗目の繊維フィルターを通過して外部に漏出し、原料ロスになるとともに、抽出用バッグの包装装置を汚して故障の原因となり、また、抽出用バッグの外周面に茶葉微粉末が多く付着した、見栄えの良くないティーバッグ製品になってしまうという不都合が生ずる。
However, extraction with a conventional extraction bag has made it difficult to produce green tea that exhibits moderate turbidity as extracted with a teapot.
In other words, in order to impart turbidity to green tea, when extracting the green tea by immersing the extraction bag in hot water, an appropriate amount of tea leaf powder should be leaked and included in the green tea. As a filter, a method using a coarse filter can be considered. However, when a coarse fiber filter is used, the fine powder of tea leaves passes through the coarse fiber filter to the outside during the process of packaging the extraction bag enclosing tea leaves in an exterior bag or during the transportation of the extraction bag. Leakage and raw material loss, and the packaging device for the extraction bag is soiled, causing failure, and the tea bag product is not good-looking with a lot of fine tea leaves adhering to the outer surface of the extraction bag. Inconvenience occurs.
したがって、一般に市販されている抽出用バッグの多くは、茶葉微粉末の漏出を防ぐために、目の細かい繊維フィルターを用いて製袋されているため、適度な濁りを有する緑茶を抽出することは困難である。
このような事情から、緑茶の抽出時には、茶葉微粉末を漏出させて緑茶に含ませることができ、かつ、包装時又は運搬時等の未抽出時には、茶葉微粉末の漏出を防ぐことができる抽出用バッグが望まれている。
Therefore, many of the commercially available extraction bags are made with fine fiber filters to prevent leakage of fine tea leaf powder, so it is difficult to extract green tea with moderate turbidity. It is.
Under such circumstances, when extracting green tea, the tea leaf fine powder can be leaked and included in the green tea, and when not extracted such as during packaging or transportation, the extraction can prevent leakage of the tea leaf fine powder. Bags are desired.
また、上記の緑茶と同様に、抽出用バッグが多用される飲料として紅茶やコーヒーがある。これら紅茶等を飲む際には、砂糖やクリーミングパウダー等の調味料を加えて風味を調整したり、シナモンや各種ハーブ等の香辛料を加えて特徴的な香味を付与したりする場合が多い。このように、紅茶等に調味料等を加える場合には、まず、抽出用バッグを湯に浸して紅茶等を抽出し、その後適量の調味料等を加えて攪拌し、溶解又は分散させる方法が一般的である。 In addition, similar to the above green tea, there are tea and coffee as beverages in which extraction bags are frequently used. When drinking these teas and the like, seasonings such as sugar and creaming powder are often added to adjust the flavor, and spices such as cinnamon and various herbs are often added to impart a characteristic flavor. Thus, when adding a seasoning etc. to black tea etc., first, the method of making an extraction bag soak in hot water, extracting black tea etc., adding an appropriate amount of seasoning etc., stirring, and dissolving or dispersing is carried out. It is common.
しかしながら、抽出用バッグから紅茶等を抽出する際に、同時に調味料等を溶解又は分散させることができれば便宜であり、そのためには、ティーバッグ内にあらかじめ紅茶の茶葉等と一緒に調味料等の微粉末を適量封入しておくという方法が考えられる。このような方法による場合には、抽出用バッグに紅茶等と一緒に封入する調味料等は、紅茶等の抽出時間中に短時間で溶解又は分散させる必要があるため、なるべく粒子径を小さくしておくことが望ましいが、そうすると、抽出用バッグの繊維フィルターの目を通過して外部に漏出し易くなるため、漏出した調味料等によって抽出用バッグの包装装置が汚れたり、抽出用バッグの外周面に調味料等が多く付着したりするという不都合が生じる。
したがって、紅茶等の抽出時には調味料等の微粉末を短時間で溶解させることができ、かつ、包装時や運搬時等の未抽出時には、調味料等の微粉末の漏出を防ぐことができる抽出用バッグがあれば便宜である。
However, when extracting tea etc. from the bag for extraction, it is convenient if the seasoning etc. can be dissolved or dispersed at the same time. For that purpose, the seasoning etc. together with the tea leaves etc. of tea in advance in the tea bag. A method of enclosing an appropriate amount of fine powder is conceivable. In the case of such a method, the seasoning, etc. sealed together with tea etc. in the extraction bag must be dissolved or dispersed in a short time during the extraction time of tea etc., so the particle size should be as small as possible. However, it is easy to leak outside through the fiber filter eye of the extraction bag, so the packaging device of the extraction bag may be soiled by the leaked seasoning, etc., or the outer periphery of the extraction bag There is a disadvantage that a lot of seasonings or the like adhere to the surface.
Therefore, it is possible to dissolve fine powders such as seasonings in a short time when extracting tea or the like, and to prevent leakage of fine powders such as seasonings when not extracted during packaging or transportation. It is convenient if there is a bag for use.
抽出用バッグに関する先行技術として、特開2006-143258号公報(特許文献1)には、不織布等からなるフィルターに、多糖類やゼラチン等の水溶性高分子化合物を付着させ、フィルターの繊維間隙を閉塞させたティーバッグ用フィルターが記載されている。このティーバッグ用フィルターは、使用前の乾燥状態では、繊維間隙が閉塞されているので、ティーバッグに封入された茶葉微粉末の漏出を防ぐことができ、また、使用時にティーバッグを湯に浸漬した場合には、フィルターの繊維間隙を塞いでいた水溶性高分子化合物が湯に溶解するため、フィルターの繊維間隙が開放され、茶葉微粉末を外部へ漏出させることができるものである。
しかしながら、このティーバッグ用フィルターでは、フィルターの繊維間隙に入り込んだ水溶性高分子化合物は溶解し難いうえに、溶解すると粘性を生ずるゼラチン等の水溶性高分子化合物によって、飲料の食感や風味が損なわれる恐れがある。
As a prior art relating to an extraction bag, Japanese Patent Application Laid-Open No. 2006-143258 (Patent Document 1) discloses that a water-soluble polymer compound such as polysaccharides and gelatin is attached to a filter made of nonwoven fabric, etc. A closed tea bag filter is described. This filter for tea bags can prevent leakage of fine tea leaf powder enclosed in the tea bag because the fiber gap is closed in the dry state before use, and the tea bag is immersed in hot water during use. In this case, since the water-soluble polymer compound that has blocked the fiber gap of the filter is dissolved in hot water, the fiber gap of the filter is opened, and the tea leaf fine powder can be leaked to the outside.
However, in this tea bag filter, the water-soluble polymer compound that has entered the fiber gap of the filter is difficult to dissolve, and the water-soluble polymer compound such as gelatin that becomes viscous when dissolved dissolves the texture and flavor of the beverage. There is a risk of damage.
また、特開2009-60826号公報(特許文献2)には、粒子径等を調節した茶葉微粉末を、特定の厚さの平型ティーバッグに充填密封し、その平型ティーバッグを複数個積み重ねて包装袋で包装することにより、運搬時にはティーバッグから茶葉微粉末が漏出し難く、抽出時にティーバッグを水に浸漬した場合には、茶葉微粉末を漏出させることができる、平型ティーバッグとその包装体が記載されている。
しかしながら、この特許文献2に記載の技術は、平型ティーバッグ同士を面接触させて押圧し、ティーバッグ内での茶葉微粉末の移動を抑制することにより、運搬時のティーバッグからの茶葉微粉末の漏出を低減するものであることから、例えば、ティーバッグの製造工程において、茶葉微粉末を封入したティーバッグを包装袋で包装する際には、茶葉微粉末の漏出を防ぐことができないという問題がある。
Japanese Patent Application Laid-Open No. 2009-60826 (Patent Document 2) discloses a method for filling and sealing tea leaf fine powder having a controlled particle size into a flat tea bag having a specific thickness, and including a plurality of flat tea bags. Flat tea bags that can be made to leak tea leaf powder from the tea bag during transportation by stacking and wrapping in a packaging bag, and to allow tea leaf powder to leak out when the tea bag is immersed in water during extraction And its packaging.
However, the technique described in
また、米国特許第2157656号公報(特許文献3)には、表裏を貫通するスリットが付された紙層と、目の粗い布層とを重ね合せたフィルターで、茶葉やコーヒー豆を包み込み巾着状に成形されたティーバッグ又はコーヒーバッグが記載されている(図1~図7)。このティーバッグ等は、湯を通し難い紙層の底部にスリットを設けることで、バッグ内へ湯が出入りし易くなるため、茶等の抽出時間を短縮できるというものである。
しかしながら、この特許文献3に記載のティーバッグ等は、矩形のフィルターの周縁を上方に持ち上げて一まとめに結縛することにより封止されているため、バッグを形成するフィルターには多数の縦皺が生じており、特に結縛部分の周囲は大きく変形している。したがって、重なり合ってフィルターを構成する紙層と布層の相互の密着性は大きく損なわれており、紙層に対し布層が外側から面接触して支持するという機能が十分に働かないため、紙層の変形によるスリットの拡開を防ぐことはできない。そのため、ティーバッグ等の包装時や運搬時等において、拡開したスリットから茶葉等やその微粉末が漏出してしまうという問題がある。
In addition, US Pat. No. 2,157,656 (Patent Document 3) discloses a purse-like shape in which tea leaves and coffee beans are wrapped with a filter in which a paper layer with slits penetrating the front and back and a rough cloth layer are overlapped. A tea bag or a coffee bag molded in the above is described (FIGS. 1 to 7). This tea bag or the like is provided with a slit at the bottom of the paper layer where it is difficult for hot water to pass through, so that hot water can easily enter and exit the bag, so that the extraction time for tea or the like can be shortened.
However, since the tea bag described in
そこで、本発明は、上記の問題に鑑みてなされたものであり、抽出用バッグの包装時や運搬時等の未抽出時には、被抽出物の微粉末や調味料の微粉末等の可食粉体の漏出を防ぐことができ、かつ、飲料等の抽出時には、可食粉体を飲料等に分散又は溶解させて、容易に漏出させることができる抽出用バッグを提供することを目的とする。 Therefore, the present invention has been made in view of the above-mentioned problems, and when the extraction bag is not extracted, such as when it is packed or transported, edible powder such as fine powder of extractables or fine powder of seasoning. It is an object of the present invention to provide an extraction bag that can prevent leakage of the body and that can be easily leaked by dispersing or dissolving edible powder in a beverage or the like during extraction of the beverage or the like.
上記の課題を解決する本発明のうち、請求の範囲の請求項1に記載する発明は、抽出用フィルターを備えるバッグ本体に、被抽出物と可食粉体を封入してある抽出用バッグであって、該抽出用フィルターの少なくとも一部が、表裏を貫通する切り込みが付された薄膜シートと切り込みが付されていない粗目繊維シートを重ね合わせてなる多重フィルターにより形成され、上記バッグ本体は面状又は線状のシール部によって封止され、該シール部の縁辺に実質的に折り皺が形成されていないことを特徴とする抽出用バッグである。
Of the present invention for solving the above-mentioned problems, the invention described in
かかる抽出用バッグのバッグ本体には、被抽出物と可食粉体が封入されている。ここで被抽出物とは、湯や水等の液体に浸漬することで、含有成分をその液体に溶出させて抽出液を得ることができるものである。例えば、抽出液が緑茶又は紅茶である場合には、被抽出物は緑茶用又は紅茶用の茶葉であり、抽出液がコーヒーである場合には、被抽出物は焙煎されたコーヒー豆である。
なお、抽出液としては、上記緑茶、紅茶、コーヒー等の飲料が一般的であるが、出汁、スープ等の食品や、漢方薬抽出液等の薬剤等も含むものである。
上記バッグ本体に封入される被抽出物は、少ない量の被抽出物からより多くの量の抽出液を得るために、また、抽出時間を短縮するために、数mmから十数mm程度の大きさに粉砕しておくことが好ましい。
An extraction object and edible powder are enclosed in the bag body of the extraction bag. Here, the to-be-extracted substance is one that can be obtained by immersing a component in a liquid such as hot water or water to elute the contained component into the liquid. For example, when the extract is green tea or black tea, the extract is green tea or tea leaves, and when the extract is coffee, the extract is roasted coffee beans. .
The extract is generally a beverage such as green tea, black tea or coffee, but also includes foods such as soup and soup, and medicines such as Chinese herbal extracts.
The extract enclosed in the bag body is about several mm to several tens of mm in order to obtain a larger amount of extract from a small amount of extract and to shorten the extraction time. It is preferable to grind it.
また、可食粉体とは、被抽出物から抽出される抽出液中に分散又は溶解させて、抽出液に多用な味や香りを付与することができるものである。例えば、抽出液が緑茶である場合に可食粉体を茶葉微粉末とすれば、緑茶に深い香りと程良い苦味を付与することができ、抽出液がコーヒーである場合に可食粉体を砂糖微粉末とすれば、コーヒーに甘味を付与することができる。
上記バッグ本体に封入される可食粉体は、短時間で抽出液中に分散又は溶解させるために、粒子径をなるべく小さくした微粉末であることが好ましく、また、かかる微粉末を集めて粒状に固めた顆粒であってもよい。
In addition, edible powders are those that can be dispersed or dissolved in an extract extracted from an extract to give a variety of flavors and aromas to the extract. For example, if the edible powder is green tea powder when the extract is green tea, the green tea can be given a deep fragrance and moderate bitterness, and if the extract is coffee, the edible powder is If sugar fine powder is used, sweetness can be imparted to coffee.
The edible powder enclosed in the bag body is preferably a fine powder having a particle size as small as possible in order to disperse or dissolve in the extract in a short time. It may be a granulated granule.
本発明の抽出用バッグのバッグ本体は、透液性を有し各種の被抽出物から飲料等の抽出液を抽出することができる抽出用フィルターを備えており、その抽出用フィルターの少なくとも一部は、表裏を貫通する切り込みが付された薄膜シートと切り込みが付されていない粗目繊維シートを重ね合わせてなる多重構造の抽出用フィルター(多重フィルター)とされている。
したがって、抽出用バッグのバッグ本体は、その全体が多重フィルターによって形成されていてもよく、あるいは、多重フィルターと他の抽出用フィルターを組み合わせて形成されていてもよい。また、これらの抽出用フィルターの他に、抽出用フィルターではないシート部分を備えていてもよい。
The bag body of the extraction bag of the present invention has an extraction filter that has liquid permeability and can extract an extract such as a beverage from various extracts, and at least a part of the extraction filter. Is an extraction filter (multiple filter) having a multiple structure formed by superposing thin film sheets with cuts penetrating the front and back and coarse fiber sheets without cuts.
Therefore, the bag body of the extraction bag may be formed entirely by a multiple filter, or may be formed by combining a multiple filter and another extraction filter. In addition to these extraction filters, a sheet portion that is not an extraction filter may be provided.
本発明において多重フィルターの薄膜シートとは、被抽出物の微粉末や調味料の微粉末等の可食粉体を通し難い、又は通さない素材からなる薄手のシートであり、例えば、織布、不織布、紙等の繊維素材からなるシートであって、繊維間隙が小さいため、透液性を有するが可食粉体は通し難い細目繊維シートであるか、又は、透液性が無く可食粉体も通さない合成樹脂フィルム等を素材とするフィルム状シートである。
また、粗目繊維シートとは、織布、不織布、紙等の繊維素材からなるシートであって、繊維間隙が比較的大きいため、透液性を有し、さらに可食粉体を通すことができるが、茶葉等の被抽出物は通し難いものである。
The thin film sheet of the multiple filter in the present invention is a thin sheet made of a material that is difficult to pass or does not pass edible powder such as fine powder of the extract or fine powder of seasoning, for example, woven cloth, A sheet made of a fiber material such as non-woven fabric, paper, etc., and has a small fiber gap, so that it is a fine fiber sheet that has liquid permeability but edible powder is difficult to pass through, or edible powder without liquid permeability. It is a film-like sheet made of a synthetic resin film that does not pass through the body.
The coarse fiber sheet is a sheet made of a fiber material such as woven fabric, non-woven fabric, and paper, and has a relatively large fiber gap, so that it has liquid permeability and can pass edible powder. However, extractables such as tea leaves are difficult to pass through.
上記薄膜シートにはその表裏を貫通する切り込みが付されている。薄膜シートを構成する素材は、上述のとおり可食粉体を通し難く、又は全く通さないため、切り込みが閉じた状態であれば、可食粉体は薄膜シートを通過することは困難であるが、切り込みが拡開した状態であれば、可食粉体はその拡開部を容易に通過することが可能である。 The above thin film sheet has a notch penetrating the front and back. Since the material constituting the thin film sheet is difficult to pass edible powder as described above or does not pass at all, it is difficult for the edible powder to pass through the thin film sheet if the incision is closed. If the cut is in an expanded state, the edible powder can easily pass through the expanded portion.
また、上記多重フィルターは、薄膜シートと粗目繊維シートが、単に重ね合わされただけで相互に接着されていない態様である。そのため、切り込みが付されていない粗目繊維シートが、切り込みが付された薄膜シートに対して全体的又は部分的に面接触して支持する状態(以下、単に「面接触状態」ともいう。)になっている。 In addition, the multiple filter is an aspect in which the thin film sheet and the coarse fiber sheet are simply overlapped and are not adhered to each other. For this reason, the coarse fiber sheet that is not cut is supported in a state where it is entirely or partially in surface contact with the thin film sheet that is cut (hereinafter, also simply referred to as “surface contact state”). It has become.
上記多重フィルターが、かかる「面接触状態」を維持している場合には、薄膜シートに対して外部から加わる種々の物理的作用が、粗目繊維シートによって緩和されるため、薄膜シートに付されている切り込みは、ほぼ閉じた状態のまま維持される。
例えば、本発明の抽出用バッグの包装時や運搬時等に、多重フィルターが抽出用バッグに封入された被抽出物等に押し付けられて変形したような場合等でも、粗目繊維シートが薄膜シートに面接触して支えるため、薄膜シートの変形の程度は緩和されて、切り込みは拡開し難く、ほぼ閉じた状態のまま維持される。そのため、バッグ本体に封入された可食粉体の漏出を抑制することができる。
When the multiple filter maintains such a “surface contact state”, various physical actions applied to the thin film sheet from the outside are alleviated by the coarse fiber sheet. The incision that is present remains substantially closed.
For example, even when the extraction filter of the present invention is packaged or transported, the coarse fiber sheet becomes a thin film sheet even when the multiple filter is pressed and deformed against an object to be extracted enclosed in the extraction bag. Since it supports in surface contact, the degree of deformation of the thin film sheet is reduced, and the notch is difficult to expand and is maintained in a substantially closed state. Therefore, leakage of the edible powder sealed in the bag body can be suppressed.
したがって、本発明の抽出用バッグの未抽出時において、バッグ本体に封入されている可食粉体の漏出を防ぐには、多重フィルターを「面接触状態」にすればよく、そのためには、多重フィルターの薄膜シートと粗目繊維シートを、両方とも折り皺のない状態に拡げて重ね合わせる必要がある。両シートのいずれか一方又は両方に折り皺があると、その折り皺の部分において両シートが離隔してしまい、面接触状態が損なわれる恐れがあるからである。 Therefore, when the extraction bag of the present invention is not extracted, in order to prevent leakage of the edible powder enclosed in the bag body, the multiple filter may be in a “surface contact state”. It is necessary to spread the thin film sheet of the filter and the coarse fiber sheet so that they are both unfolded and overlap. This is because if either or both of the sheets have creases, the sheets are separated from each other at the crease portion, and the surface contact state may be impaired.
特に、本発明の抽出用バッグのバッグ本体を、面状又は線状のシール部によって封止して製袋する場合に、シール部の縁辺に折り皺が形成されてしまうと、その折り皺はシール部によって固定化されるため、折り皺の周辺部分では、多重フィルターの薄膜シートと粗目繊維シートが、恒久的に離隔した状態になってしまう場合がある。
したがって、バッグ本体を製袋する際には、面状又は線状のシール部の縁辺に折り皺を形成しないように封止作業を行う必要がある。
In particular, when the bag body of the extraction bag of the present invention is sealed with a planar or linear seal portion to form a bag, if a fold is formed on the edge of the seal portion, the fold is Since it is fixed by the seal portion, the thin film sheet of the multiple filter and the coarse fiber sheet may be permanently separated in the peripheral portion of the fold.
Therefore, when making the bag body, it is necessary to perform a sealing operation so as not to form creases on the edge of the planar or linear seal portion.
ここで、面状のシール部による封止方法としては、例えば、2枚の多重フィルターを重ね合わせた後、熱シールバーで挟圧して面状のシール部を形成し溶着する方法や、接着剤又は接着テープを用いて面状のシール部を形成し接着する方法等がある。
また、線状のシール部による封止方法としては、例えば、2枚の多重フィルターを重ね合せた後、超音波又はレーザー光等を当てて、溶断しつつ線状のシール部を形成し溶着する方法等がある。
Here, as a sealing method using a planar seal portion, for example, a method in which two multiple filters are overlapped and then sandwiched with a heat seal bar to form a planar seal portion and welded, or an adhesive Alternatively, there is a method of forming and bonding a planar seal portion using an adhesive tape.
In addition, as a sealing method using a linear seal portion, for example, after superposing two multiple filters, a linear seal portion is formed and welded while being melted by applying ultrasonic waves or laser light. There are methods.
なお、本発明ではシール部の縁辺に「実質的に折り皺が形成されていない」ことが必要である。例えば、シール部を形成する際の加熱によって多重フィルターの材質が少し収縮又は変形し、シール部の縁辺に微小な皺が生成することがあるが、そのような微小な皺は、上記多重フィルターの面接触状態に悪影響を及ぼさないので、本発明にいう「折り皺」には該当せず、かかる微小な皺のみが存在するシール部の縁辺の状態は、「実質的に折り皺が形成されていない」状態であると言い得る。 In the present invention, it is necessary that “the crease is not substantially formed” on the edge of the seal portion. For example, the heat of the multi-filter may be slightly shrunk or deformed by heating when forming the seal portion, and a fine wrinkle may be generated on the edge of the seal portion. Since it does not adversely affect the surface contact state, it does not correspond to the “folding crease” referred to in the present invention, and the state of the edge of the seal portion where only such a minute crease exists is “substantially a crease is formed. It can be said that there is no state.
本発明の抽出用バッグによって飲料等を抽出するには、例えば、被抽出物と可食粉体を封入してあるバッグ本体を湯や水に浸漬すればよい。そうすると、湯や水がバッグ本体内に流入するが、その際、湯や水は比重が大きく抵抗を生じるため、それらが薄膜シートの切り込みを押し拡げつつ通過することによって、切り込みが拡開する。したがって、バッグ本体内の可食粉体は、流入してきた湯や水の中に分散あるいは溶解し、その湯や水が対流によって拡開した切り込みを通過してバッグ本体外に流出する際に、一緒に漏出することになる。
なお、比較的大きな被抽出物は、粗目繊維シートを通過できないため、薄膜シートの切り込みの開閉にかかわらず、バッグ本体から漏出することはない。
In order to extract a beverage or the like with the extraction bag of the present invention, for example, a bag body in which an extractable substance and edible powder are enclosed may be immersed in hot water or water. Then, hot water or water flows into the bag body. At that time, since hot water or water has a large specific gravity and generates resistance, the notch expands when they pass while expanding the notch of the thin film sheet. Therefore, the edible powder in the bag body is dispersed or dissolved in the flowing hot water or water, and when the hot water or water flows out of the bag body through the notch expanded by convection, It will leak together.
In addition, since a comparatively large extract cannot pass a coarse fiber sheet, it does not leak from a bag main body irrespective of opening and closing of the cut | notch of a thin film sheet.
次に、請求の範囲の請求項2に記載する発明は、バッグ本体に封入してある可食粉体が被抽出物の微粉末であることを特徴とする請求項1に記載の抽出用バッグである。
Next, the invention according to
例えば、かかる抽出用バッグで抽出される飲料等が緑茶である場合に、可食粉体を被抽出物である茶葉の微粉末とすれば、かかる茶葉微粉末を緑茶に分散させて、深い香りと程良い苦味を付与することができる。その際、茶葉等の被抽出物の微粉末の粒子径が500μm以下であれば、素早く分散させることができるので好ましい。 For example, when the beverage or the like extracted from such an extraction bag is green tea, if the edible powder is a fine powder of tea leaf that is the extractable substance, the fine tea leaf powder is dispersed in the green tea and has a deep fragrance. A moderate bitterness can be imparted. At that time, if the particle size of the fine powder of the extract such as tea leaves is 500 μm or less, it can be quickly dispersed, which is preferable.
次に、請求の範囲の請求項3に記載する発明は、バッグ本体に封入してある可食粉体が調味料又は香辛料の微粉末又は顆粒であることを特徴とする請求項1に記載の抽出用バッグである。
Next, the invention described in
例えば、抽出用バッグで抽出される飲料等がコーヒーである場合に、可食粉体を調味料である砂糖の微粉末とすれば、かかる砂糖微粉末をコーヒーに溶解させて甘味を付与することができる。その際、砂糖等の調味料の微粉末の粒子径が1000μm以下であれば、素早く溶解させることができるので好ましい。
さらに、上記砂糖等の調味料の微粉末を集めて粒状に固めた顆粒であってもよい。顆粒は上記微粉末の粒子の集合物であって多孔質なので、顆粒自体の大きさにかかわらず、上記微粉末と同様に飲料等に素早く溶解させることができるからである。例えば、砂糖の顆粒(フロストシュガー)であれば、砂糖微粉末を一般的な造粒機で粒状に固めることで製造することができ、原料の砂糖微粉末と同様に、飲料等に素早く溶解させることができるものである。
また、可食粉体を香辛料であるシナモンの微粉末とすれば、かかるシナモン微粉末をコーヒーに分散させて特徴的な風味を付与することができる。その際、シナモン等の香辛料の微粉末の粒子径が500μm以下であれば、素早く分散させることができるので好ましい。
For example, when the beverage or the like extracted from the extraction bag is coffee, if the edible powder is a fine powder of sugar, which is a seasoning, the sugar fine powder is dissolved in the coffee to give sweetness. Can do. At that time, if the particle diameter of the fine powder of seasoning such as sugar is 1000 μm or less, it can be dissolved quickly, which is preferable.
Furthermore, the granule which collected the fine powder of the said seasonings, such as the above-mentioned sugar, and solidified in the shape of a granule may be sufficient. This is because the granule is an aggregate of the fine powder particles and is porous, so that it can be quickly dissolved in a beverage or the like, regardless of the size of the granule itself. For example, sugar granules (frosted sugar) can be manufactured by granulating sugar fine powder into a granule with a general granulator, and can be quickly dissolved in beverages, etc., like the raw sugar fine powder. It is something that can be done.
If the edible powder is a fine powder of cinnamon that is a spice, the fine powder of cinnamon can be dispersed in coffee to give a characteristic flavor. At that time, it is preferable that the fine powder of spices such as cinnamon has a particle size of 500 μm or less because it can be quickly dispersed.
次に、請求の範囲の請求項4に記載する発明は、多重フィルターは薄膜シートと粗目繊維シートを重ね合わせて部分接着してあること特徴とする請求項1から3のいずれかに記載の抽出用バッグである。
Next, in the invention described in
かかる多重フィルターの薄膜シートと粗目繊維シートの部分接着は、重ね合わせた両シートの対向する面同士を、点着け又は線着け等により部分的に接着すればよいが、その接着箇所は、薄膜シートに付された切り込みの、飲料等の抽出時における拡開動作を阻害しないような位置や大きさに配設することが望ましい。接着箇所の位置や大きさによっては、薄膜シートの切り込みの周辺部について動作の自由度が阻害され、拡開動作が困難になる場合があるからである。
また、薄膜シートと粗目繊維シートの部分接着の方法は、特に限定されず、例えば、両シートが熱可塑性樹脂素材からなる場合には、重ね合せた両シートを熱エンボス加工により部分溶着することができる。また、両シートの間に部分的に接着剤を塗布して押圧することにより部分接着することも可能である。
The partial adhesion between the thin film sheet and the coarse fiber sheet of the multiple filter may be performed by partially bonding the opposing surfaces of the overlapped sheets by spotting or wire-bonding. It is desirable to arrange the cuts attached to the positions and sizes so as not to hinder the spreading operation when extracting beverages or the like. This is because, depending on the position and size of the bonding location, the degree of freedom in operation of the peripheral portion of the thin film sheet cut may be hindered, and the expansion operation may be difficult.
In addition, the method of partial adhesion between the thin film sheet and the coarse fiber sheet is not particularly limited. For example, when both sheets are made of a thermoplastic resin material, the laminated sheets can be partially welded by hot embossing. it can. It is also possible to perform partial adhesion by partially applying and pressing an adhesive between both sheets.
次に、請求の範囲の請求項5に記載する発明は、多重フィルターの薄膜シートをバッグ本体の内面側に配置し、粗目繊維シートをバッグ本体の外面側に配置してあることを特徴とする請求項1から4のいずれかに記載の抽出用バッグである。
Next, the invention described in
かかる抽出用バッグのバック本体は、バッグ本体内に封入された被抽出物等と接触する内面側に、切り込みが付された薄膜シートが配置され、外面側に切り込みが付されていない粗目繊維シートが配置されていることから、粗目繊維シートが薄膜シートに対し、外側から覆うように全体的又は部分的に面接触して支持する状態になっている。 The back body of such an extraction bag is a coarse fiber sheet in which a thin-film sheet with cuts is arranged on the inner surface side that comes into contact with an object to be extracted enclosed in the bag body, and the outer surface side is not cut. Therefore, the coarse fiber sheet is in a state of supporting the thin film sheet in surface contact with the whole or part so as to cover from the outside.
したがって、上記抽出用バッグによって飲料等を抽出する際に、例えば、バッグ本体を湯又は水に浸漬すると、湯又は水がバッグ本体内に流入するが、内面側の薄膜シートは、外面側の粗目繊維シートよりも湯又は水の流入方向に対して下流側に位置するため、粗目繊維シートによる支持作用を受け難い。そのため、薄膜シートの切り込みは、流入する湯又は水によって容易に押し拡げられるため、可食粉体が外部へ漏出し易くなる。 Therefore, when extracting a beverage or the like with the extraction bag, for example, if the bag body is immersed in hot water or water, the hot water or water flows into the bag body, but the inner side thin film sheet is rough on the outer side. Since it is located downstream of the fiber sheet with respect to the flowing direction of hot water or water, it is difficult to receive a support action by the coarse fiber sheet. Therefore, the cut of the thin film sheet is easily expanded by the flowing hot water or water, so that the edible powder easily leaks to the outside.
請求項1に記載する抽出用バッグによれば、被抽出物と可食粉体を封入してある抽出用バッグの外装材による包装時、又は抽出用バッグの運搬時等の飲料等の未抽出時には、可食粉体の漏出を抑制することができる。したがって、可食粉体の漏出による原料ロスがなく、また、抽出用バッグの包装装置を汚したり、抽出用バッグの外周面を汚したりし難いものである。
さらに、かかる抽出用バッグによれば、飲料等の抽出時には、可食粉体を容易に分散又は溶解させて漏出させることができる。したがって、例えば、茶葉微粉末を分散させて風味を向上させた緑茶や、砂糖を溶解させて甘味を付与したコーヒー等を容易に素早く作ることができる。
According to the extraction bag according to
Furthermore, according to such an extraction bag, edible powder can be easily dispersed or dissolved to be leaked when a beverage or the like is extracted. Therefore, for example, green tea in which tea leaf fine powder is dispersed to improve the flavor, coffee in which sugar is dissolved and sweetened, etc. can be easily and quickly made.
請求項2に記載する抽出用バッグによれば、例えば、抽出用バッグで緑茶を抽出する場合に、そのバッグ本体を湯又は水に浸漬するだけで、茶葉微粉末を緑茶に容易に素早く分散させて、緑茶の風味を向上させることができる。
According to the extraction bag described in
請求項3に記載する抽出用バッグによれば、例えば、抽出用バッグでコーヒーを抽出する場合に、そのバッグ本体を湯又は水に浸漬するだけで、砂糖等の調味料をコーヒーに容易に素早く溶解させて風味を調整することができる。また、シナモン等の香辛料の微粉末をコーヒーに容易に素早く分散させて特徴的な風味を付与することができる。
According to the extraction bag described in
請求項4に記載する抽出用バッグによれば、多重フィルターの薄膜シートと粗目繊維シートを部分接着することにより一体化してあるため、両シートを単に重ね合せただけの場合に比べ、多重フィルターの強度が向上し、さらに、抽出用バッグの製袋時等における取り扱いが容易である。また、上述の粗目繊維シートが薄膜シートに全体的又は部分的に面接触して支える面接触状態を、より確実に作出して維持することができる。
According to the extraction bag described in
請求項5に記載する抽出用バッグによれば、飲料等の未抽出時には、多重フィルターの粗目シートが薄膜シートを外側から全体的又は部分的に面接触して支持するため、薄膜シートの切り込みは拡開し難く、可食粉体の漏出を抑制することができる。他方、飲料等の抽出時には、上述のとおり薄膜シートは粗目繊維シートによる支持作用を受け難いため、薄膜シートの切り込みは容易に拡開し、可食粉体を飲料等に分散又は溶解させて漏出させることができる。
さらに、かかる抽出用バッグは、外面側の粗目繊維シートが内面側の薄膜シートを覆った状態となっているので、外部から薄膜シートの切り込みを見え難くすることができ、見栄えの良い製品とすることができる。
According to the extraction bag of
Further, the extraction bag is in a state in which the coarse fiber sheet on the outer surface side covers the thin film sheet on the inner surface side, so that the incision of the thin film sheet can be hardly seen from the outside, and the product has a good appearance. be able to.
以下、添付の図面に基づいて本発明の実施の形態を説明する。なお、本発明はこれらの実施の形態に限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. The present invention is not limited to these embodiments.
まず、本発明の抽出用バッグに用いる多重フィルター1の一実施形態を、図1に基づき説明する。
多重フィルター1は、飲料等の抽出に好適な抽出用フィルターであり、薄膜シート2と粗目繊維シート3とが重ね合わされ長尺の帯状に形成されている。なお、図1では、多重フィルター1の構成を理解し易く表現するために、薄膜シート2及び粗目繊維シート3を長方形とし、さらに左斜め方向にずらした態様として描写してある。
First, an embodiment of the
The
上記薄膜シート2は、可食粉体を通し難い、又は通さない素材からなる薄手のシートであり、細目繊維シートあるいはフィルム状シート等により構成されている。
また、薄膜シート2には、その表裏を貫通する切り込み4が形成されている。図1に示す本実施形態の切り込み4は、一辺10mmの枡目に入る程度の大きさのX字形であり、多数個がほぼ等間隔かつ規則的に配設されている。
The
Further, the
上記薄膜シート2を構成する細目繊維シートとは、合成繊維又は天然繊維が織り合わされ、あるいは絡み合わされ、全体として薄いシート状に成形された織布、不織布、紙等の繊維素材からなるシートであり、その繊維間隙の最大開孔径は200μm以下であることが好ましい。このような比較的小さな繊維間隙であれば、可食粉体の通過を効果的に抑制できるからである。
The fine fiber sheet constituting the
例えば、細目繊維シートが不織布である場合には、可食粉体の通過抑制機能と、コスト低減の観点から、繊度は4.0デニール以下であることが好ましく、目付は3~50g/m2であることが好ましい。
かかる不織布の材質としては、ポリエチレン、ポリプロピレン、共重合ポリプロピレン等のポリオレフィン系繊維、ポリエチレンテレフタレート、共重合ポリエステル、脂肪族ポリエステル等のポリエステル系繊維、ポリ乳酸、ポリブチレンサクシネート、ポリエチレンサクシネート、脂肪族ポリエステル系又は芳香族ポリエステル系の生分解性繊維等の短繊維又は長繊維が使用でき、さらに、鞘がポリエチレン、ポリプロピレン、共重合ポリエステル、脂肪族ポリエステル等で、芯がポリプロピレン、ポリエチレンテレフタレート等からなる芯鞘構造の複合繊維等を使用することができる。
また、かかる不織布の製造方法としては、特に限定されず、公知のスパンボンド法、メルトブロー法、ニードルパンチ法、スパンレース法、エアレイド法、カーディング法等が適用できる。
For example, when the fine fiber sheet is a non-woven fabric, the fineness is preferably 4.0 denier or less, and the basis weight is 3 to 50 g / m 2 from the viewpoint of suppressing the passage of edible powder and reducing the cost. It is preferable that
Examples of the material of the nonwoven fabric include polyolefin fibers such as polyethylene, polypropylene and copolymer polypropylene, polyester fibers such as polyethylene terephthalate, copolymer polyester and aliphatic polyester, polylactic acid, polybutylene succinate, polyethylene succinate and aliphatic. Short fibers or long fibers such as polyester or aromatic polyester biodegradable fibers can be used, and the sheath is made of polyethylene, polypropylene, copolymer polyester, aliphatic polyester, etc., and the core is made of polypropylene, polyethylene terephthalate, or the like. A composite fiber having a core-sheath structure can be used.
Moreover, it does not specifically limit as a manufacturing method of this nonwoven fabric, A well-known spun bond method, a melt blow method, a needle punch method, a spun lace method, an airlaid method, a carding method, etc. are applicable.
上記細目繊維シートが織布である場合、その織糸の材質として、一般的な織布用の長繊維を用いることができるが、多重フィルター1を抽出用バッグ5に製袋する際の、熱シール、溶断シール特性の観点から、ポリエチレンテレフタレート、共重合ポリエステル、脂肪族ポリエステル等のポリエステル系繊維、ポリエチレン、ポリプロピレン、共重合ポリプロピレン等のポリオレフィン系繊維、ポリ乳酸、脂肪族ポリエステル系又は芳香族ポリエステル系の生分解性繊維等が好適に使用できる。
また、織糸の形態として、モノフィラメント、マルチフィラメント、2種類の樹脂を組み合わせた芯鞘構造の複合繊維、紡績糸等を使用することができる。
In the case where the fine fiber sheet is a woven fabric, as a material of the woven yarn, a general long fiber for woven fabric can be used, but the heat at the time of making the
Further, monofilaments, multifilaments, core-sheath composite fibers combining two kinds of resins, spun yarns, and the like can be used as the form of the woven yarn.
次に、薄膜シート2を構成するフィルム状シートとは、加熱溶融した合成樹脂を薄く延展してフィルム状とした合成樹脂フィルム、あるいは、不織布等の合成繊維シートを、熱プレス加工して繊維間隙をほぼ閉塞させてフィルム状とした合成樹脂フィルム等からなるシートであり、一般に透孔を有しないため、液体も可食粉体も通さないものである。
かかるフィルム状シートの材質としては、耐熱水性に優れたものが好ましく、例えば、ポリエチレン、ポリプロピレン、共重合ポリプロピレン等のポリオレフィン系樹脂、ポリエチレンテレフタレート、共重合ポリエステル、脂肪族ポリエステル等のポリエステル系樹脂、ポリアミド系樹脂、ポリスチレン系樹脂、ポリ乳酸、ポリブチレンサクシネート、ポリエチレンサクシネート、脂肪族ポリエステル系又は芳香族ポリエステル系の生分解性樹脂等が使用できる。
Next, the film-like sheet constituting the
As a material for such a film-like sheet, a material excellent in hot water resistance is preferable. For example, polyolefin resins such as polyethylene, polypropylene and copolymer polypropylene, polyester resins such as polyethylene terephthalate, copolymer polyester and aliphatic polyester, polyamide Resin, polystyrene resin, polylactic acid, polybutylene succinate, polyethylene succinate, aliphatic polyester-based or aromatic polyester-based biodegradable resin can be used.
なお、図1に示す多重フィルター1の薄膜シート2は、メルトブロー不織布からなる細目繊維シートであり、材質はポリエチレンテレフタレート、繊度は0.6デニール、目付は5g/m2、繊維間隙の最大開孔径は120μmである。
The
また、本発明における繊維間隙の最大開孔径は、バブルポイント法(JIS K 3832)による測定値である。具体的には、試料を2-プロパノール中に浸漬して、毛細管現象により試料の全細孔に2-プロパノールが入っている状態にし、次いで、試料の下面側から次第に空気圧をかけていき、気体圧力が細孔内の液体表面張力に勝り、気泡が生ずる時の気体圧力を測定する。最初に気泡が生ずるのは最大開孔径部分からなので、その時の気体圧力を測定することにより、最大開孔径を算出することができる。 In addition, the maximum pore diameter of the fiber gap in the present invention is a value measured by the bubble point method (JIS K 3832). Specifically, the sample is immersed in 2-propanol so that 2-propanol is contained in all the pores of the sample by capillary action, and then air pressure is gradually applied from the lower surface side of the sample. The gas pressure is measured when the pressure exceeds the liquid surface tension in the pores and bubbles are generated. Since the bubble is generated first from the maximum aperture diameter portion, the maximum aperture diameter can be calculated by measuring the gas pressure at that time.
次に、多重フィルター1の粗目繊維シート3は、合成繊維又は天然繊維が織り合わされ、あるいは絡み合わされ、全体として薄いシート状に成形された織布、不織布、紙等の繊維素材からなるシートであり、繊維間隙が比較的大きいため、透液性を有すると共に、可食粉体を通すことができるものである。
かかる粗目繊維シートの繊維間隙の最大開孔径は、通過させるべき可食粉体の大きさによるが、上記細目繊維シートの繊維間隙の最大開孔径(200μm以下)よりも大きく、かつ150~1000μmであることが好ましい。
Next, the
The maximum opening diameter of the fiber gap of the coarse fiber sheet depends on the size of the edible powder to be passed, but is larger than the maximum opening diameter (200 μm or less) of the fiber gap of the fine fiber sheet and 150 to 1000 μm. Preferably there is.
また、粗目繊維シート3は、抽出用バッグを製袋するために必要な破断強度を有することと、コストを低減する観点から、粗目繊維シート3が織布の紗である場合は、繊度15~40デニール、目付10~40g/m2であることが好ましく、粗目繊維シート3が不織布である場合は、繊度1.2~8デニール、目付10~40g/m2であることが好ましい。
かかる紗又は不織布の材質としては、上記薄膜シート2を構成する細目繊維シートと、ほぼ同様の合成繊維等を用いることができるが、抽出用バッグを製袋する際に高い熱シール強度を得るために、薄膜シート2との溶着相性が良い材質を採用することが好ましい。
また、薄膜シート2と粗目繊維シート3の材質として、相互に融点が異なるものを採用すれば、熱シール加工時に、低い融点のシートのみを溶解させて接着材として機能させることにより、熱シール加工を容易かつ確実に行うことができるため好ましい。
In addition, the
As the material of the bag or nonwoven fabric, the fine fiber sheet constituting the
Moreover, if materials having different melting points are employed as the material of the
なお、図1に示す多重フィルターの粗目繊維シート3は、紗であり、織糸の材質はポリエチレンテレフタレート/低融点ポリエステル、繊度は25デニール、目付は21g/m2、繊維間隙の最大開孔径は220μmである。
The
図1に示す多重フィルター1は、薄膜シート2と粗目繊維シート3とを、単に重ね合わせただけで相互に接着されていない態様である。そのため、切り込みが付されていない粗目繊維シート3が、切り込み4が付された薄膜シート2に全体的又は部分的に面接触して支持する状態(面接触状態)になっている。
このような面接触状態であれば、薄膜シート2に対して外部から加わる種々の物理的作用が、粗目繊維シート3により緩和されるため、薄膜シートに付されている切り込み4は、ほぼ閉じた状態のまま維持される。例えば、多重フィルター1を用いて製袋した抽出用バッグ5の包装時や運搬時等に、抽出用バッグ5の壁面(多重フィルター1)が、外部からの押圧力等を受けて変形したような場合でも、粗目繊維シート3が薄膜シート2に面接触して支えるため、薄膜シート2の変形の程度は緩和されて、切り込み4は拡開し難く、ほぼ閉じた状態のまま維持される。そのため、抽出用バッグ5に封入された可食粉体の漏出を抑制することができる。
The
In such a surface contact state, various physical actions applied to the
次に、上記多重フィルター1を用いて製造した本発明の抽出用バッグ5の一実施形態を、図2に基づき説明する。
抽出用バッグ5は、図1に示す多重フィルター1を用いて高さ50mmのテトラ形(4面体形)に製袋されたバッグ本体6と、抽出用バッグ5を使用する際に、指先で摘まみ上げるためのタグ8と、一端がバッグ本体6の一頂点部に接着され、他端がタグ8に接着された吊糸7とからなる。
バッグ本体6は、多重フィルター1の薄膜シート2を内面側に配置し、粗目繊維シート3を外面側に配置して製袋され、バッグ本体6内には、被抽出物として数mm程度の大きさに粉砕された緑茶用茶葉(1.8g)と、可食粉体として粒子径約150μmの大きさに磨砕された茶葉微粉末(0.2g)が封入されている。
Next, an embodiment of the
The
The
なお、抽出用バッグ5の形態は、図2に示すものに限らず、例えば、バッグ本体6の形状をピラミッド形状又は矩形平袋状(図8参照)にしてもよい。また、抽出用バッグ5の形態を、コーヒーを高圧の湯で抽出するコーヒー高圧抽出装置に用いる円形平袋状のカフェポッド(図9参照)にすることも可能である。
Note that the form of the
また、バッグ本体6に封入される被抽出物は、上記の緑茶用茶葉に限らず、例えば、紅茶、ほうじ茶、烏龍茶、杜仲茶等の茶葉、麦茶用の焙煎大麦、焙煎コーヒー豆、鰹節、鯖節等の削り節、だし昆布、煮干、漢方薬等を採用することができる。
さらに、バッグ本体6に封入される可食粉体は上記の茶葉微粉末に限らず、砂糖、低カロリー甘味料、クリーミングパウダー、低カロリークリーミングパウダー、ココア、カラメル、食塩、旨味調味料等の調味料の微粉末又は顆粒、あるいは、シナモン、バニラビーンズ、コショウ、唐辛子、各種ハーブ等の香辛料の微粉末等を採用することができる。
Further, the extract to be enclosed in the
Furthermore, the edible powder enclosed in the
また、バッグ本体6に封入される被抽出物と可食粉体の組み合わせとしては、本実施形態の緑茶用茶葉と茶葉微粉末の他に、紅茶用茶葉又は焙煎コーヒー豆と砂糖微粉末又はクリーミングパウダー微粉末の組み合わせ、焙煎コーヒー豆とココア微粉末又はシナモン微粉末の組み合わせ、麦茶用の焙煎大麦とカラメル顆粒の組み合わせ、出汁用の鰹節と食塩微粉末又は旨味調味料微粉末の組み合わせ等が挙げられる。
Moreover, as a combination of the extract and edible powder enclosed in the
バッグ本体6の製袋方法は、例えば、連続した長尺の薄膜シート2と粗目繊維シート3を折り皺のない状態に拡げて重ね合わせた多重フィルター1を原反とし、これを所定形状に切断及び成形して茶葉及び茶葉微粉末を充填した後、開口部分(図示せず)に超音波を当てて線状のシール部(溶着部)Sを形成し封止すればよい。また、連続した長尺の薄膜シート2と粗目繊維シート3を、同時に製袋充填装置にセットし、両シートに折り皺が付かないように重ね合わせながら製袋することもできる。
The
なお、バッグ本体6の製袋時に開口部分を封止する方法として、上記の超音波シールによる方法の他、例えば、開口部分を熱シールバーで挟圧して面状のシール部を形成し溶着する方法、開口部分に接着剤又は接着テープを塗布又は貼着して面状のシール部を形成し接着する方法、さらに、開口部分にレーザー光等を照射して線状のシール部を形成し溶着する方法等を採用することができる。
In addition, as a method of sealing the opening portion when the
上記バッグ本体6の線状シール部Sを形成する際には、線状シール部Sの縁辺Saに折り皺が形成されないように注意する必要がある。線状シール部Sの縁辺Saに折り皺が形成されると、その折り皺は線状シール部Sによって固定化されるため、その折り皺の周辺部分において、多重フィルター1の薄膜シート2と粗目繊維シート3が恒久的に離隔した状態となり、上述の薄膜シート2と粗目繊維シート3の面接触状態が損なわれる恐れがあるからである。
When forming the linear seal portion S of the
次に、抽出用バッグ5の機能を、図2及び図3に基づき説明する。
図2に示すように、抽出用バッグ5のバッグ本体6は、その外面側に粗目繊維シート3が配置され、内面側に薄膜シート2が配置されていることから、いわば、切り込みが付されていない粗目繊維シート3が、切り込み4が付された薄膜シート2を、外側から覆うように全体的又は部分的に面接触して支持する状態となっている。
Next, the function of the
As shown in FIG. 2, the
したがって、抽出用バッグ5の未使用時、すなわち緑茶の未抽出時においては、例えば、運搬時等にバッグ本体6に何らかの外力が加わり、その内面側の薄膜シート2が、封入されている茶葉等に押し付けられて変形したような場合でも、薄膜シート2を粗目繊維シート3が外面側から支持するため、薄膜シート2の変形の程度は緩和され、切り込み4は拡開し難くほぼ閉じた状態のまま維持される。したがって、バッグ本体6からの茶葉微粉末の漏出を抑制できる。
また、抽出用バッグ5は、バッグ本体6の外面側の粗目繊維シート3が、内面側の薄膜シート2を覆っているので、薄膜シート2の切り込み4は外部から見え難くなっており、外観上美しいものである。
Therefore, when the
Further, in the
抽出用バッグ5を使用して緑茶を抽出するには、例えば、指先でタグ8を持ち、湯の入ったカップにバッグ本体6を数秒から数分間浸漬し、バッグ本体6内の茶葉から飲料成分を抽出させればよく、抽出後には、タグ8を持ち上げてバッグ本体6をカップから引き上げればよい。
このように、バッグ本体6を湯に浸漬すると、湯がバッグ本体6内に流入して茶葉に吸収されるが、その際、湯は比重が大きく抵抗を生じるため、湯が薄膜シート2の切り込み4を押し拡げつつ通過することにより、図3に示すような拡開部9が形成される。したがって、茶葉微粉末は、バッグ本体6内に流入した湯の中に分散し、その湯が対流して拡開部9を通過してバッグ本体6外に流出する際に、一緒に漏出することになる。
また、タグ8を持つ指先を上下させて、バッグ本体6を湯中で揺り動かし、バッグ本体6内外の湯に乱流を生じさせれば、さらに多くの茶葉微粉末を漏出させることができる。その際、茶葉微粉末よりも大きな茶葉は、粗目繊維シート3を通過し難いため、薄膜シート2の切り込み4の開閉にかかわらず、バッグ本体6からほとんど漏出することはない。
To extract green tea using the
As described above, when the
Further, if the fingertip having the
なお、抽出用バッグ5のバッグ本体6内に、茶葉等に代えて、例えば、被抽出物として麦茶用の焙煎大麦と可食粉体としてカラメル顆粒を封入する場合や、被抽出物として出汁用の昆布と可食粉体として粉末しょうゆを封入する場合等には、バッグ本体6を沸騰させた熱湯に浸漬して、麦茶や出汁を煮出すように抽出することもできる。
In addition, instead of tea leaves or the like in the
次に、本発明の抽出用バッグに用いる多重フィルターの他の実施形態を、図4~6に基づき説明する。
図4に示す多重フィルター1は、上記の図1に示す実施形態と同様に、薄膜シート2と粗目繊維シート3とが重ね合わされ長尺の帯状に形成されている。
薄膜シート2は、図1の実施形態と同じメルトブロー不織布であるが、その表裏を貫通して形成された切り込み4は、多重フィルター1の長手方向に沿って形成された、長さ約12mmの直線形であって、多数個が、ほぼ等間隔かつ規則的に配設されている。
また、粗目繊維シート3も図1の実施形態と同じ紗であり、薄膜シート2と粗目繊維シート3とは、熱エンボス加工により形成された、多数の点溶着部である接着部10により部分接着されている。かかる接着部10は、図4及びそのA-A矢視断面図である図5に示すように、切り込み4と交互に配設されている。
Next, another embodiment of the multiple filter used in the extraction bag of the present invention will be described with reference to FIGS.
As in the embodiment shown in FIG. 1, the
The
Moreover, the
かかる実施形態の多重フィルター1は、薄膜シート2と粗目繊維シート3とが部分接着され、一体化されているため、強度が高く、また、抽出用バッグ5の製袋工程等における機械適性に優れ扱い易いものである。
さらに、薄膜シート2の切り込み4が、多重フィルター1の長手方向に沿った直線形に形成されているので、例えば、抽出用バッグ5の製袋工程等において、多重フィルター1がその長手方向に搬送される際に、搬送路との摩擦や引っ掛かりによって、あるいは、多重フィルター1の長手方向に付加される引張力によって、切り込み4が拡開してしまうといった不都合が生じ難い。
In the
Further, since the
図4に示す多重フィルター1により製袋された抽出用バッグを使用して、飲料等を抽出する場合には、上記の図1の実施形態と同様に、バッグ本体6を湯に浸漬することにより、湯が薄膜シート2の切り込み4を押し拡げつつ通過するため、図6に示すような拡開部9が形成される。したがって、可食粉体はバッグ本体6内に流入した湯中に分散又は溶解し、その湯が対流して拡開部9を通過しバッグ本体6外に流出する際に一緒に漏出する。
なお、薄膜シート2と粗目繊維シート3とを部分接着する各々の接着部10は、各々の切り込み4から十分に離れて配設されているため、切り込み4の拡開動作による拡開部9の形成を阻害することはない。また、接着部10の位置、大きさ、形状等は、切り込み4の拡開動作を阻害しない範囲において、適宜に変更することができる。
When extracting beverages or the like using the extraction bag made by the
In addition, since each
次に、多重フィルター1の薄膜シート2に付する切り込み4の形態例を説明する。
切り込み4の最もシンプルな形態としては、上記のとおり、図1に示すX字形、又は図4に示す直線形を挙げることができるが、これらに限られるものではない。例えば、飲料等の抽出時に分散又は溶解させて漏出させる可食粉体の量を調節するために、あるいは、抽出用バッグの意匠性を高めるために、適宜に形態を選択することができる。
Next, the example of the form of the
As described above, the simplest form of the
かかる形態例を図7(a)~(e)に示す。
(a)に示す切り込み4は、3本の直線形の切り込みを、放射形に組み合わせた形態である。
(b)に示す切り込み4は、3本の直線形の切り込みを、H字形に組み合わせた形態である。
(c)に示す切り込み4は、曲線で表された波形の形態である。
(d)に示す切り込み4は、直線で表された波形の形態である。
(e)に示す切り込み4は、長短5本の直線形の切り込みを、平行に配置した形態である。
Examples of such forms are shown in FIGS. 7 (a) to (e).
The
The
The
The
The
次に、本発明の抽出用バッグの他の実施形態を、図8及び図9に基づき説明する。
図8に示す抽出用バッグ15は、図1に示す多重フィルター1を用いて縦55mm×横45mmの矩形平袋状に製袋されたバッグ本体16と、抽出用バッグ15を使用する際に、指先で摘まみ上げるためのタグ18と、一端がバッグ本体16の上辺中央部に接着され、他端がタグ18に接着された吊糸17とからなる。
バッグ本体16は、2枚の多重フィルター1を、それらの薄膜シート2を内面側に、粗目繊維シート3を外面側に配して対向させ、周縁に面状シール部S1が形成されることにより封止されている。かかる面状シール部S1は、熱シールバーで多重フィルター1が挟圧されることで形成され、面状シール部S1の縁辺S1aは、ごく微細な皺以外の折り皺が形成されていない状態、つまり、実質的に折り皺が形成されていない状態とされている。
Next, another embodiment of the extraction bag of the present invention will be described with reference to FIGS.
When the
The
バッグ本体16内には、被抽出物として数mm程度の大きさに粉砕された焙煎コーヒー豆(7g)と、可食粉体として粒子径約200μmの大きさに調製された砂糖微粉末(3g)及びクリーミングパウダー微粉末(3g)が封入されている。
この抽出用バッグ15は、運搬時等の未抽出時には、多重フィルター1の薄膜シート2の切り込み14がほぼ閉じた状態であるため、砂糖及びクリーミングパウダーの微粉末がバッグ本体16から漏出し難いものである。
In the
The
抽出用バッグ15を使用してコーヒーを抽出するには、前述の図2に示す抽出用バッグ5の場合と同様に、バッグ本体16を湯に浸漬すればよい。そうすると、バッグ本体16内に湯が流入することで薄膜シート2の切り込み14が拡開し、焙煎コーヒー豆からコーヒーが抽出されると共に砂糖及びクリーミングパウダーがコーヒーに溶解し、「甘味が付与されたクリーム入りコーヒー」の状態となってバッグ本体6外に流出する。
しかし、焙煎コーヒー豆の粉砕物の粒子は、粗目繊維シート3の繊維間隙(最大開孔径220μm)よりも大きく通過し難いため、ほとんど漏出することはない。
In order to extract coffee using the
However, the particles of the roasted coffee beans are hardly leaked because the particles of the pulverized product of the roasted coffee beans are difficult to pass larger than the fiber gap (maximum aperture diameter 220 μm) of the
次に、図9に示す抽出用バッグ25は、コーヒーを高圧の湯で抽出するコーヒー高圧抽出装置に用いる直径60mmの円形平袋状のカフェポッド(カートリッジ式バッグ)である。
この抽出用バッグ25のバッグ本体26は、2枚の多重フィルター1を、それらの薄膜シート2を内面側に、粗目繊維シート3を外面側に配して対向させ、周縁にフランジ状の面状シール部S2が形成されることにより封止されている。かかる面状シール部S2は、熱シールバーで多重フィルター1が挟圧されることで形成され、面状シール部S2の縁辺S2aは、ごく微細な皺以外の折り皺が形成されていない状態、つまり、実質的に折り皺が形成されていない状態とされている。
Next, the
The
バッグ本体26内には、被抽出物として数mm程度の大きさに粉砕された焙煎コーヒー豆(7g)と、可食粉体として粒子径約200μmの大きさに調製されたクリーミングパウダー微粉末(3g)、及び 粒子径約150μmの大きさに粉砕されたシナモン微粉末(2g)が封入されている。
この抽出用バッグ25は、運搬時等の未抽出時には、多重フィルター1の薄膜シート2の切り込み24がほぼ閉じた状態であるため、クリーミングパウダー及びシナモンの微粉末がバッグ本体26から漏出し難いものである。
In the
When the
抽出用バッグ25を使用してコーヒーを抽出するには、抽出用バッグ25をコーヒー高圧抽出装置の所定箇所(図示せず)にセットして、抽出装置を操作すればよい。そうすると、バッグ本体26の一面側から高圧の湯が流入することで薄膜シート2の切り込み24が拡開し、焙煎コーヒー豆からコーヒーが抽出されると共に、クリーミングパウダーが溶解してシナモン微粉末が分散し、「カフェ・カプチーノ」(シナモン風味のクリーム入りコーヒー)の状態となり、バッグ本体26の他方の面からバッグ本体26外に流出する。
しかし、焙煎コーヒー豆の粉砕物の粒子は、粗目繊維シート3の繊維間隙(最大開孔径220μm)よりも大きく通過し難いため、ほとんど漏出することはない。
In order to extract coffee using the
However, the particles of the roasted coffee beans are hardly leaked because the particles of the pulverized product of the roasted coffee beans are difficult to pass larger than the fiber gap (maximum aperture diameter 220 μm) of the
<実施例サンプルの製作>
図1に示す多重フィルター1を用いて2種類の抽出用バッグ5の実施例サンプルA及びBを製作した。
ここで、多重フィルター1は、上述のとおり、薄膜シート2と粗目繊維シート3を接着することなく重ね合せたものである。かかる薄膜シート2は、メルトブロー不織布からなる細目繊維シートであり、材質はポリエチレンテレフタレート、繊度は0.6デニール、目付は5g/m2、繊維間隙の最大開孔径は120μmであって、その表裏を貫通する一辺10mmの枡目に入る程度の大きさのX字形の切り込みが、多数個規則的に配設されている。また、粗目繊維シート3は紗であり、織糸の材質はポリエチレンテレフタレート/低融点ポリエステル、繊度は25デニール、目付は21g/m2、繊維間隙の最大開孔径は220μmである。
<Production of Example Sample>
Example samples A and B of two types of
Here, as described above, the
サンプルA及びBは、ともに高さ50mmのテトラ形のバッグ本体6と、バッグ本体6の一頂点部に一端が接着された吊糸7と、吊糸7の他端に接着されたタグ8とからなり、バッグ本体6内には、ともに被抽出物として数mm程度の大きさの緑茶用の茶葉(1.8g)と、可食粉体として粒子径約150μmの茶葉微粉末(0.2g)が封入されている。
サンプルAとBの相違点は、バッグ本体6の壁面の構成であり、サンプルAのバッグ本体6は、多重フィルター1の切り込み4が付された薄膜シート2を内面側に配置し、切り込みが付されていない粗目繊維シート3を外面側に配置して製袋されており、他方、サンプルBのバッグ本体6は、切り込みが付されていない粗目繊維シート3を内面側に配置し、切り込み4が付された薄膜シート2を外面側に配置して製袋されている。
Samples A and B are both a tetra-shaped
The difference between Samples A and B is the configuration of the wall surface of the
<比較例サンプルの製作>
上記の抽出用バッグの実施例サンプルAにおける多重フィルター1に替えて、X字形の切り込み4が配設された薄膜シート2のみを用い、その他はサンプルAと同じように抽出用バッグの比較例サンプルCを製作した。
また、上記比較例サンプルCにおけるX字形の切り込み4が配設された薄膜シート2に替えて、切り込みを設けていないこと以外は同じ薄膜シートを用い、その他はサンプルCと同じようにして抽出用バッグの比較例サンプルDを製作した。
さらに、上記実施例サンプルAにおける抽出用フィルター1に替えて、粗目繊維シート3のみを用い、その他はサンプルAと同じようにして抽出用バッグの比較例サンプルEを製作した。
<Production of comparative sample>
In place of the
Further, in place of the
Further, in place of the
<試験例>
第1試験として、上記2種類の実施例サンプルA及びBと、3種類の比較例サンプルC、D及びEを用い、未抽出時におけるバッグ本体6からの茶葉微粉末の漏出量を調べる試験を行った。
試験方法は、ふるい試験機(IKA Labortechnik社製、型式HS501)の振動部に、各サンプルの吊糸7を固定して吊るし、一定方向に125Hzの振動を3分間加え、バッグ本体6から漏出して落下した茶葉微粉末の質量を測定した。試験結果を表1に示す。
<Test example>
As a first test, a test for examining the leakage amount of tea leaf fine powder from the
The test method is to suspend the
次に、第2試験として、上記第1試験と同じ2種類の実施例サンプルと3種類の比較例サンプルを用い、緑茶の抽出時における、バッグ本体6からの茶葉微粉末の漏出量を調べる試験を行った。
試験方法は、まず図10に示すとおり、温度90℃の湯12を200ml入れた水槽(ビーカー)11内に、各サンプルのバッグ本体6を浸漬し、バッグ本体6を右回りに3回転させ、次いで左回りに3回転させ、さらに上下に10往復振とうした後、バッグ本体6を湯12から取り出した。次に、得られた緑茶を肉眼で観察し、さらに、得られた緑茶を濾過して、緑茶に含まれる茶葉及び茶葉微粉末を分離採取し、乾燥させた後に質量を測定した。試験結果を表1に示す。
First, as shown in FIG. 10, the
表1から明らかなとおり、実施例サンプルAでは、未抽出時には茶葉微粉末の漏出が見られず、抽出時には適度な濁りを呈する緑茶が得られており、全てのサンプル中で最も良好な結果であった。
また、実施例サンプルBでは、未抽出時においてわずかに茶葉微粉末の漏出が認められるが、抽出時には適度な濁りを呈する緑茶が得られており、実用上問題のない結果であった。
As is clear from Table 1, in Example Sample A, no leakage of tea leaf fine powder was observed when not extracted, and green tea exhibiting moderate turbidity was obtained during extraction, with the best results among all samples. there were.
Further, in Example Sample B, a slight leakage of tea leaf powder was observed when not extracted, but green tea exhibiting moderate turbidity was obtained during extraction, and there was no practical problem.
他方、比較例サンプルCでは、未抽出時と抽出時の両方において、多量の茶葉微粉末と茶葉の混合物が漏出してしまい、好ましくない結果であった。
また、比較例サンプルDでは、未抽出時には、茶葉微粉末が漏出せず良好であるが、抽出時にも茶葉微粉末がわずかしか漏出せず、得られた緑茶は、ほぼ透明で濁りがほとんど無く、好ましくない結果であった。
さらに、比較例サンプルEでは、未抽出時の茶葉微粉末の漏出量が多く、好ましくない結果であった。
On the other hand, in Comparative Sample C, a large amount of the mixture of tea leaves and tea leaves leaked both when unextracted and when extracted, which was an undesirable result.
Moreover, in the comparative sample D, tea leaf fine powder does not leak when unextracted and is good, but tea leaf fine powder leaks only slightly during extraction, and the obtained green tea is almost transparent and almost free of turbidity. This was an undesirable result.
Furthermore, in Comparative Example Sample E, the amount of leakage of tea leaf fine powder when not extracted was large, which was an undesirable result.
本発明にかかる抽出用バッグは、各種の被抽出物から飲料等を抽出する抽出用バッグとして利用できるものである。 The extraction bag according to the present invention can be used as an extraction bag for extracting beverages and the like from various extracts.
1 多重フィルター
2 薄膜シート
3 粗目繊維シート
4,14,24 切り込み
5,15,25 抽出用バッグ
6,16,26 バッグ本体
7,17 吊糸
8,18 タグ
9 拡開部
10 接着部
S 線状シール部
S1,S2 面状シール部
Sa,S1a,S2a 縁辺
DESCRIPTION OF
Claims (5)
該抽出用フィルターの少なくとも一部が、表裏を貫通する切り込みが付された薄膜シートと切り込みが付されていない粗目繊維シートを重ね合わせてなる多重フィルターにより形成され、
上記バッグ本体は面状又は線状のシール部によって封止され、該シール部の縁辺に実質的に折り皺が形成されていないことを特徴とする抽出用バッグ。 An extraction bag in which an extractable substance and edible powder are enclosed in a bag body including an extraction filter,
At least a part of the extraction filter is formed by a multiple filter formed by laminating a thin film sheet with cuts penetrating the front and back and a coarse fiber sheet without cuts,
The extraction bag according to claim 1, wherein the bag body is sealed by a planar or linear seal portion, and a crease is not substantially formed on an edge of the seal portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014553163A JP5860169B2 (en) | 2012-12-20 | 2013-12-17 | Extraction bag |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2012/083156 WO2014097462A1 (en) | 2012-12-20 | 2012-12-20 | Extraction filter and extraction bag |
| JPPCT/JP2012/083156 | 2012-12-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014098097A1 true WO2014098097A1 (en) | 2014-06-26 |
Family
ID=50977840
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2012/083156 Ceased WO2014097462A1 (en) | 2012-12-20 | 2012-12-20 | Extraction filter and extraction bag |
| PCT/JP2013/083799 Ceased WO2014098097A1 (en) | 2012-12-20 | 2013-12-17 | Extraction bag |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2012/083156 Ceased WO2014097462A1 (en) | 2012-12-20 | 2012-12-20 | Extraction filter and extraction bag |
Country Status (1)
| Country | Link |
|---|---|
| WO (2) | WO2014097462A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2018518964A (en) * | 2015-07-16 | 2018-07-19 | ユニリーバー・ナームローゼ・ベンノートシヤープ | Beverage precursor |
| WO2019138717A1 (en) * | 2018-01-10 | 2019-07-18 | 日本紙工株式会社 | Method for manufacturing filter molded product |
| WO2019142505A1 (en) * | 2018-01-19 | 2019-07-25 | 日本紙工株式会社 | Method for manufacturing formed filter product |
| WO2020054194A1 (en) * | 2018-09-11 | 2020-03-19 | 日本紙工株式会社 | Tea bag having excellent material permeability |
| JP7713555B1 (en) | 2024-04-30 | 2025-07-25 | 株式会社 伊藤園 | Method for producing packaged barley tea beverage and method for improving flavor of packaged barley tea beverage |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016159266A1 (en) * | 2015-04-03 | 2016-10-06 | 旭化成株式会社 | Single-layer or multilayer nonwoven fabric of long polyester fibers, and filter comprising same for food |
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| JP2018518964A (en) * | 2015-07-16 | 2018-07-19 | ユニリーバー・ナームローゼ・ベンノートシヤープ | Beverage precursor |
| WO2019138717A1 (en) * | 2018-01-10 | 2019-07-18 | 日本紙工株式会社 | Method for manufacturing filter molded product |
| WO2019142505A1 (en) * | 2018-01-19 | 2019-07-25 | 日本紙工株式会社 | Method for manufacturing formed filter product |
| WO2020054194A1 (en) * | 2018-09-11 | 2020-03-19 | 日本紙工株式会社 | Tea bag having excellent material permeability |
| JP7713555B1 (en) | 2024-04-30 | 2025-07-25 | 株式会社 伊藤園 | Method for producing packaged barley tea beverage and method for improving flavor of packaged barley tea beverage |
| JP2025168846A (en) * | 2024-04-30 | 2025-11-12 | 株式会社 伊藤園 | Method for producing packaged barley tea beverage and method for improving flavor of packaged barley tea beverage |
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|---|---|
| WO2014097462A1 (en) | 2014-06-26 |
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