WO2014068343A1 - Vane machine having stationary and rotating cylinders with reduced clearance - Google Patents
Vane machine having stationary and rotating cylinders with reduced clearance Download PDFInfo
- Publication number
- WO2014068343A1 WO2014068343A1 PCT/HR2013/000031 HR2013000031W WO2014068343A1 WO 2014068343 A1 WO2014068343 A1 WO 2014068343A1 HR 2013000031 W HR2013000031 W HR 2013000031W WO 2014068343 A1 WO2014068343 A1 WO 2014068343A1
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- WIPO (PCT)
- Prior art keywords
- stationary
- cylinder
- rotating
- vane
- machine
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/02—Arrangements of bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/30—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F01C1/34—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F01C1/08 or F01C1/22 and relative reciprocation between the co-operating members
- F01C1/344—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F01C1/08 or F01C1/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/18—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
Definitions
- the invention relates to vane machines with stationary and rotating cylinder parts, from the volumetric rotating machine group.
- the vane machine may be a working machine for continuous converting of working fluid energy into mechanical power, or a driving machine (pump) for continuous raising, forcing, compressing or exhausting of a fluid by mechanical power or other means, from the volumetric rotating machines group, utilising compressible or incompressible fluids as the working media.
- a working machine for continuous converting of working fluid energy into mechanical power
- a driving machine for continuous raising, forcing, compressing or exhausting of a fluid by mechanical power or other means, from the volumetric rotating machines group, utilising compressible or incompressible fluids as the working media.
- volume losses result from leaking of the working fluid from a higher into a lower pressure space.
- Mechanic losses result from friction between the machine's mutually contacting rotating and stationary parts that make parts of the working chamber. Consequence of the higher volumetric and mechanical losses is the lower volumetric and mechanical effectiveness of the machine, that is, its low total effectiveness.
- the rotating parts of the cylinder have their radial and axial clearances.
- axial clearance occur axial movement of the vane machine rotating parts and friction and increased wearing of the parts in contact, which decreases the mechanical effectiveness of the machine.
- these get in contact with the stationary parts, whereas the rotating parts rotate with great resistance or stop rotating, this resulting in a significant increase of mechanical losses in the vane machine.
- the worn parts in contact again, result in increased clearance between the parts and the working fluid leaking from the higher to the lower pressure spaces, which deceases the machine's volumetric effectiveness.
- the working fluid intake and exhaust are positioned radially relative to the casing, which increases the machine's outer diameter.
- the vane machine with stationary and rotating cylinders, used as a driving machine, maintain the same designed pressure at the pressurised working fluid exhaust opening, regardless of the pressure in the pressure system.
- the technical problem solved by the invention is decreasing of the rotating parts clearance, decreasing the vane machine outer diameter, and using a sliding compression regulator requiring a significantly lesser power for compression.
- the vanes are pressed against the cylinder surfaces in the working chamber by the centrifugal power, in some embodiments additionally by springs or providing the vane inner radial surface with the working-fluid pressure.
- the vane machine wear is proportionate to the total power pushing the vane against the cylinder surface in the working chamber and to the friction coefficient.
- the friction problem is being solved, among others, by selection of materials of which the vanes and the cylinder are made.
- the vanes may be axially moved, wherefore they lean against the working chamber stationary lateral surfaces. Due to the relative high velocities between the vane lateral surface and the working- chamber lateral surfaces, wear is present in both surfaces in contact, that is, the mechanical efficiency of the machine is deteriorated, the vane wear resulting in the working fluid leaking from the higher to the lower pressure chambers and decreasing the machine's volumetric efficiency.
- the working chamber is charged and discharged radially, which is favourable with regard to the volumetric efficiency.
- the cylinder comprises one stationary and two rotating cylinder parts
- achieved are decreased wear of the vane surfaces in contact with the cylinder axial and radial surfaces in the vane machine working chamber, improved charging and discharging of the working chamber with the working fluid, and solved is the sealing between the vanes and the cylinder stationary part and the rotor lateral plates.
- This enhances the machine's volumetric efficiency and decreases losses from friction between the surfaces in contact, that is, enhances the mechanical efficiency of the machine.
- the weakness of this embodiment is the axial clearance of the rotating parts, which increases wear of the parts in contact, this again decreasing the machine's mechanical and volumetric efficiency. Radial intake of the working fluid into the vane machine casing increases the vane machine diameter.
- the vane machines used as driving machines maintain at their pressurised working fluid exhaust always the same, given, pressure, defined by the fixed volumetric ratio.
- Pressure at the machine exhaust can be larger than or equal to the pressure in the pressure system taking the working fluid from the vane machine to the consumer. If pressure at the vane machine exhaust is larger than that in the pressure system, the working fluid expands and its pressure at the vane machine exhaust is decreased down to the pressure in the pressure system. The working fluid expansion and pressure decrease results in the work unnecessarily spent to increase the working fluid pressure in the vane machine.
- the essence of the invention is the vane machine with stationary and rotating cylinder with decreased rotating cylinder parts clearance.
- the vane machine with rotating cylinder with decreased stationary and rotating cylinder parts clearance can be used as working and driving one.
- the working vane machine has a rotating cylinder with decreased clearance of its rotating parts, placed between stationary cylinders.
- the driving vane machine has a rotating cylinder with decreased clearance of its rotating parts, placed between stationary cylinders, provided with a sliding compression regulator.
- the rotating cylinder with decreased rotating part clearance has bearings placed on a mutual additional ring with a raised shroud between the bearing inner rings and a spiral spring around the shroud and a fixed distancer between the bearing outer rings.
- Through the stationary cylinder is made an axial canal conducting the fluid to the radial working fluid intake to the vane machine working chamber, that has decreased the machine outer diameter.
- Variant one rotating cylinder with decreased clearance with high precision bearings, flat additional ring and fixed distancer.
- Variant two rotating cylinder with decreased clearance with paired bearings, flat additional ring and fixed distancer.
- Variant three rotating cylinder with decreased clearance with additional ring with raised shroud and fixed distancer.
- Variant four rotating cylinder with decreased clearance with additional ring with raised shroud, fixed elements, springs and bearings.
- Variant five rotating cylinder with decreased clearance, using pressurised fluid with distribution canals made through the stationary part of the rotating cylinder.
- the rotating cylinders with decreased clearance are used with all vane machine versions.
- the vane machine has one or more rotating cylinders with decreased clearance.
- Figure 1 shows closed vane machine with stationary and rotating cylinder with decreased clearance of the rotating parts B - side view.
- Figure 2 shows the vane machine shown in the Figure 1 - perspective view.
- Figure 3 shows the vane machine shown in the Figure 1 - partial longitudinal cross-section.
- Figure 4 shows the vane machine with the first variant of the rotating cylinder with decreased clearance B1 - partial longitudinal cross-section.
- Figure 5 shows the vane machine with the second variant of the rotating cylinder with decreased clearance B2 - partial longitudinal cross-section.
- Figure 6 shows the vane machine with the third variant of the rotating cylinder with decreased clearance B3 - partial longitudinal cross-section.
- Figure 7 shows the vane machine with the fourth variant of the rotating cylinder with decreased clearance B4 - partial longitudinal cross-section.
- Figure 8 shows the rotating cylinder with decreased clearance B - side view.
- Figure 9 shows the rotating cylinder B shown in the Figure 8 - perspective view.
- Figure 10 shows the rotating cylinder B - longitudinal cross-section L-L from the Figure 8.
- Figure 11 shows the first variant of the rotating cylinder with decreased clearance B1 - side view.
- Figure 12 shows the first variant of the rotating cylinder B1 shown in the Figure 11 - perspective view.
- Figure 13 shows the first variant of the rotating cylinder B1 - longitudinal cross-section J-J from the Figure 1 1.
- Figure 14 shows the second variant of the rotating cylinder with decreased clearance B2 - side view.
- Figure 15 shows the second variant of the rotating cylinder B2 shown in the Figure 14 - perspective view.
- Figure 16 shows the second variant of the rotating cylinder B1 - longitudinal cross-section K-K from the Figure 14.
- Figure 17 shows the third variant of the rotating cylinder with decreased clearance B3 - side view.
- Figure 18 shows the third variant of the rotating cylinder B2 shown in the Figure 17 - perspective view.
- Figure 19 shows the third variant of the rotating cylinder B1 - longitudinal cross-section M-M from the Figure 17.
- Figure 20 shows the fourth variant of the rotating cylinder with decreased clearance B4 - side view.
- Figure 21 shows the fourth variant of the rotating cylinder B4 shown in the Figure 14 - left lateral view.
- Figure 22 shows the fourth variant of the rotating cylinder B4 - longitudinal cross-section N-N from the Figure 20.
- Figure 23 shows the first stationary cylinder A1 with axial canal conducting the fluid to the radial working fluid intake into the machine working chamber, and the radial working fluid exhaust from the machine - side view.
- Figure 24 shows the first stationary cylinder A1 shown in the Figure 23 - perspective view.
- Figure 25 shows the first stationary cylinder A1 - longitudinal cross-section H-H from the Figure 23.
- Figure 26 shows the second stationary cylinder A2 with the radial working fluid exhaust from the machine working chamber - side view.
- Figure 27 shows the second stationary cylinder A2 shown in the Figure 26 - perspective view.
- Figure 28 shows the second stationary cylinder A2 - longitudinal cross-section l-l in the Figure 26.
- Figure 29 shows the rotor C with the lateral plates P - side view.
- Figure 30 shows the rotor C shown in the Figure 29 - side view.
- Figure 31 shows a variant of the lateral plate P1 for the rotor C with the radial opening conducting the working fluid - front view.
- Figure 32 shows a variant of the lateral plate P1 for the rotor C shown in the Figure 31 - perspective view.
- Figure 33 shows the vane E with longitudinal and transversal grooves and radial slots - perspective view.
- Figure 34 shows the vane E1 with additional shafts with bearings at its lateral side - side view.
- Figure 35 shows the vane E1 shown in the Figure 34 - front view.
- Figure 36 shows the vane E1 shown in the Figure 34 - perspective view.
- Figure 37 shows the rotor C1 , having rotating shafts with bearings at the place where the vane exits the slot - side view.
- Figure 38 shows the rotor C1 shown in the Figure 37 - front view.
- Figure 39 shows the rotor C1 shown in the Figure 37 - perspective view.
- Figure 40 shows the rotating shaft with bearings for the rotor C1 - perspective view.
- Figure 41 shows a variant of the lateral plate P2 for the rotor C1 - side view.
- Figure 42 shows variant of the rotating lateral plate P2 for the rotor C1 shown in the Figure 41 with slots in which moves bearing of the additional axel of the vane E1 and with openings in which firmly fixed are bearings for rotating shafts at the place where the vane exits the slot - front view.
- Figure 43 shows variant of the rotating lateral plate P2 for the rotor C1 shown in the Figure 41 - perspective view.
- Figure 44 shows casing F for vane machine with two radial working fluid exhausts - side view.
- Figure 45 shows casing F shown in the Figure 44 - front view.
- Figure 46 shows casing F shown in the Figure 44 - perspective view.
- Figure 47 shows the first cover D1 with axial working fluid exhaust - front view.
- Figure 48 shows the first cover D1 shown in the Figure 47 - perspective view.
- Figure 49 shows the first cover D1 - longitudinal cross-section S-S from the Figure 47.
- Figure 50 shows the second cover D2 - front view.
- Figure 51 shows the second cover D2 shown in the Figure 50 - perspective view.
- Figure 52 shows the second cover D2 - longitudinal cross-section O-O from the Figure 50.
- Figure 53 shows variant of the cover D3 with the axial working fluid exhaust and the radial openings conducting the fluid - front view.
- Figure 54 shows variant of the cover D3 shown in the Figure 53 - perspective view.
- Figure 55 shows variant of the cover D3 - longitudinal cross-section R-R from the Figure 53.
- Figure 56 shows variant of the cover D4 with radial openings conducting the working fluid - front view.
- Figure 57 shows variant of the cover D4 shown in the Figure 56 - perspective view.
- Figure 58 shows variant of the cover D4 - longitudinal cross-section P-P from the Figure 56.
- Figure 59 shows the closed vane machine with rotating cylinder with decreased clearance B and with common axial working fluid exhaust to the first and the second stationary parts of the cylinder - side view.
- Figure 60 shows the vane machine with rotating cylinder with decreased clearance B and with common axial working fluid exhaust to the first and the second stationary parts of the cylinder - partial longitudinal cross-section.
- Figure 61 shows the closed vane machine with rotating cylinder with decreased clearance B3 and B4 and with common axial working fluid exhaust to the first, the second and the third stationary parts of the cylinder - side view.
- Figure 62 shows the vane machine with rotating cylinder with decreased clearance B3 and B4 and with common axial working fluid exhaust to the first, the second and the third stationary parts of the cylinder - partial longitudinal cross-section.
- Figure 63 shows the closed vane machine with rotating cylinder with decreased clearance B and with axial working fluid exhaust to the stationary part of the cylinder - side view.
- Figure 64 shows the vane machine with rotating cylinder with decreased clearance B and with axial opening conducting the fluid to the stationary part of the cylinder - partial longitudinal cross-section.
- Figure 65 shows the closed vane machine with rotating cylinder with decreased clearance B, B3 and B4 and with common axial working fluid intake to the first, the second and the third stationary parts of the stationary part of the cylinder - side view.
- Figure 66 shows the vane machine with rotating cylinder with decreased clearance B, B3 and B4 and with common axial working fluid intake to the first, the second and the third stationary parts of the cylinder - partial longitudinal cross-section.
- Figure 67 shows the closed vane machine with rotating cylinder with decreased clearance B and with axial working fluid intake to the stationary part of the cylinder - side view.
- Figure 68 shows the vane machine with rotating cylinder with decreased clearance B and with axial working fluid intake to the stationary part of the cylinder - partial longitudinal cross- section.
- Figure 69 shows the stationary cylinder A3 with the sliding compressor regulator G with guides on lateral sides of the radial opening conducting the fluid into and out of the vane machine working chamber - side view.
- Figure 70 shows the stationary cylinder A3 with the sliding compressor regulator G shown in the Figure 69 - front view.
- Figure 71 shows the stationary cylinder A3 with the sliding compressor regulator G - cross- section V-V from the Figure 69.
- Figure 72 shows the stationary cylinder A3 with the sliding compressor regulator G - cross- section T-T from the Figure 70.
- Figure 73 shows the stationary cylinder A3 with the sliding compressor regulator G - perspective view.
- Figure 74 shows the closed vane machine with rotating cylinder with decreased clearance B between the stationary cylinders A3 with the sliding compressor regulator G and working fluid intake and exhaust into and out of the vane machine working chamber, and the canal F1 for axial working fluid intake simultaneously to both radial openings through the sliding compression regulators - side view.
- Figure 75 shows the vane machine shown in the Figure 74 - partial longitudinal cross-section.
- Figure 76 shows the vane machine with the fifth variant of the rotating cylinder with decreased clearance B5 - partial longitudinal cross-section.
- Figure 77 shows the longitudinal cross-section shown in the Figure 76.
- Figure 78 shows the vane machine with the fifth variant of the rotating cylinder with decreased clearance B5 - side view.
- Figure 79 shows the vane machine with the fifth variant of the rotating cylinder with decreased clearance B5 - perspective view.
- Figure 80 shows the vane machine with the fifth variant of the rotating cylinder B5 - longitudinal cross-section Z-Z from the Figure 78.
- Figure 81 shows the closed vane machine with the fifth variant of the rotating cylinder with decreased clearance B5 and the stationary cylinders A4 - side view.
- Figure 82 shows the vane machine shown in the Figure 81 - longitudinal cross-section.
- Figure 83 shows the stationary cylinder A4 - side view.
- Figure 84 shows the stationary cylinder A4 shown in the Figure 83 - perspective view.
- Figure 85 shows the stationary cylinder A4 - longitudinal cross-section U-U from the Figure
- Figure 86 shows the casing F of the vane machine with the pressurised fluid intake and exhaust canals - side view.
- Figure 87 shows the casing F shown in the Figure 86 - front view.
- Figure 88 shows the casing F shown in the Figure 86 - perspective view.
- the vane machine with rotating cylinder with decreased rotating parts clearance, from the volumetric rotating machines group, where the working fluid is a compressible or a incompressible fluid, according to this invention, is made as a working vane machine for continuous conversion of working fluid energy into mechanical work, or a driving machine for continuous raising, forcing, compressing or exhausting of a working fluid by mechanical power or other means.
- the vane machine with stationary and rotating cylinders with decreased rotating parts clearance consists of the first stationary cylinder A1 , the second stationary cylinder A2, the rotating cylinder with decreased rotating parts clearance B, the rotor C, the vanes E, the casing F and the covers D1 and D2.
- the vane machine stationary and rotating cylinders are firmly fitted into the casing F.
- the stationary cylinders are shaped as hollows rollers, in each of them rotating a rotor with vanes.
- the first stationary cylinder, A1 , Figures 23, 24, 25, consists of: circular raised shroud 1 , axial working fluid intake canal 2 to radial opening 5, seal 3, lateral openings 4, radial working fluid intake to the machine working chamber, and radial opening 6, opposite the working fluid exhaust 5 from the vane machine working chamber, through opening in the casing F.
- the radial opening 6, at its beginning of the exhaust has a cross-section area narrowing and a gradual increase of the cross-section area towards the exit, aimed to decreasing the vane machine noise.
- the vane machine with axial canal 2 conducting the fluid through the first cover D1 and the first stationary cylinder, has its outer diameter smaller than the vane machine with radial supply of the working fluid.
- the second stationary cylinder, A2, Figures 26, 27, 28, consists of: raised shroud 12, gaskets 3, lateral openings 4, lateral working fluid exit 6 through opening in the casing F, that exits the vane machine working chamber.
- the radial working fluid exhaust 6 has a cross-section area narrowing at the beginning of the exit, and a gradual increase of the cross-section area towards the exit, aimed to decreasing the vane machine noise.
- the third stationary cylinder, A4, Figures 83, 84 and 85 consists of: raised shroud 1 , gaskets 3, lateral openings 4, radial working fluid intake 5 into the vane machine working chamber, radial working fluid exhaust 6, pressurised fluid intake canals 58, and canals 59 conducting the pressurised fluid through openings in the casing F.
- the radial working fluid exhaust 6 has a cross-section narrowing at the beginning of the exit, and a gradual increase of the cross-section area towards the exit, aimed to decreasing the vane machine noise.
- the power of the pressurised fluid acting through the fluid conveying canals 58 in the stationary part of the cylinder B5 decrease clearance and improves sealing between the stationary and the rotating parts of the cylinder on one side, and the stationary part of the cylinder and the rotor assembly with firmly fixed lateral vanes on the other side.
- the rotating cylinder with decreased clearance B, Figures 8, 9 and 10 consists of: two bearings with additional ring 9 with raised shroud 10, spring 12, and fixed distancer 13.
- the bearings are by their inner rings 8 pulled over the additional ring 9 and laterally leaned against the shroud 10. Between the bearing inner rings, around the shroud, there is the spring 12 that decreases the clearance. Between the bearing outer rings 7 is fitted the fixed distancer 13.
- Figure 3 shows the vane machine with the rotating cylinder with decreased clearance B, firmly fitted between the first stationary cylinder A1 and the second stationary cylinder A2, in the vane machine casing F.
- the rotating cylinders with decreased clearance of its rotating parts are made in four more variants, with regard to their shape, manufacturing precision, numbers of parts and their mutual relations:
- the rotating cylinder with decreased clearance B1 , Figures 1 1 , 12 and 13, consists of: bearings, flat additional ring 16 and fixed distancer 11. This embodiment uses high precision bearings.
- Figure 4 shows the vane machine with fitted rotating cylinder with decreased clearance B1 that is firmly placed between the stationary cylinder A1 and the stationary cylinder A2 in the vane machine casing F.
- the rotating cylinder with decreased clearance B2 Figures 14, 15 and 16, consists of: bearings, flat additional ring and fixed distancer.
- FIG. 5 shows the vane machine with fitted rotating cylinder with decreased clearance B2 that is firmly placed between the stationary cylinder A1 and the stationary cylinder A2 in the vane machine casing F.
- the rotating cylinder with decreased clearance B3, Figures 17, 18 and 19, consists of: bearings, additional ring 18 with raised shroud 19 and fixed distancer 13.
- Figure 6 shows the vane machine with fitted rotating cylinder with decreased clearance B3 that is firmly placed between the stationary cylinder A1 and the stationary cylinder A2 in the vane machine casing F.
- the rotating cylinder with decreased clearance B4, Figures 20, 21 and 22, consists of: bearings, additional ring 20 with raised shroud 21.
- bearings On the fixed distancer 22 rotates bearing 23 with spring 20 with shroud 21.
- the bearings lean with the outer rings against front and lateral surfaces of the shroud 21 on the additional ring 20, thereby decreasing radial and axial clearances of the cylinder rotating parts.
- Figure 7 shows the vane machine with fitted rotating cylinder with decreased clearance B4 that is firmly placed between the stationary cylinder A1 and the stationary cylinder A2 in the vane machine casing F.
- vanes E slide over inner surface 1 1 of the additional ring 20, thus pulling the additional ring with bearings into rotation.
- the rotating cylinder with decreased clearance B5 Figures 78, 79 and 80, consists of: rotating part 54 of the rotating cylinder B5 and stationary part 55 of the rotating cylinder B5 with pressurised fluid intake canal 56 on the stationary part 55 and pressurised fluid exhaust canal 57 out on the stationary part 55.
- the power of the pressurised fluid acting through the fluid canals 56 taking the fluid to the rotating part 54 improves axial and radial guiding of the rotating part 54 and decreases radial and axial clearance of the cylinder rotating parts.
- Figure 77 shows the vane machine with fitted rotating cylinder with decreased clearance B5 that is firmly placed between the stationary cylinder A1 and the stationary cylinder A2 in the vane machine casing F.
- vanes E slide over inner surface of the rotating part 54, thus pulling it into rotation.
- Bearings in rotating cylinders may also be sliding ones. Additional rings width may exceed the total width of the bearings.
- More complex versions of rotating cylinders are embodied in several different combinations aimed to decreasing the clearance, where all combinations of distribution and sizes of elements are possible, depending on the machine's required technical characteristics.
- Other mechanical solutions known in the present state of art, not mentioned here, and aimed to decreasing clearance of the cylinder rotating parts, are possible as well.
- rotor C has shaft 28, body 29 with longitudinal slots 30 and lateral plates P.
- the vane machine lateral plates are firmly pulled over the shaft and leaned against the rotor body, so that they close the cylinder chamber with their lateral sides.
- the lateral plate in the P1 variant, as shown in the Figures 31 and 32, have radial canals 31 conducting the working fluid.
- the rotor has one or more longitudinal slots 30 for vanes E.
- the rotor rotates in the cylinder working chamber together with the lateral plates P and the vanes E.
- the rotor rotates in bearings, that may be rolling or sliding.
- the bearings are firmly fitted in openings 37 of covers D1 and D2.
- the slots in the rotor body may also be made to allow the vanes to move under an angle closed by the vane surface and the radial direction of the rotor.
- the rotor edges are slanted at the point where vanes exit the slots, in order to decrease the vane lateral wear.
- Figures 37, 38 and 39 show the rotor variant C1 that, at the point where vanes exit the slots, has slots for the rotating shafts 48.
- the rotating shafts are here to decrease mechanical losses and vane lateral wear, and to enable machine operation without lubrication.
- the rotating shafts, Figure 40 at their ends have bearings 49.
- the rotor lateral plates, of the variant P2 have openings 50 wherein are firmly fitted bearings 49 of the rotating shafts 48.
- the P2 plates also have slots 51 wherein move the bearings 53 on additional shafts 52 of the variant E1 vane.
- the rotor body may also be longitudinally grooved over its outer surface with, this resulting in labyrinth sealing.
- the rotor body, between the vane slots, may have one or more axial openings to decrease the rotor mass.
- Vanes are made with or without grooves.
- the invention example described here is a vane machine that in its rotor has grooved vanes, known as the labyrinth seal.
- the vanes E, Figure 33 have body 32 on which are radial slots 33 that take the pressurised working fluid below the vane into the machine working chamber.
- radial slots 33 In the middle part of the upper surface of the vane there are flat surfaces 34, whereas at its ends are recessed axial grooves 35, producing labyrinth seal.
- the vanes are inserted into the slots 30 in the rotor body.
- the vane length equals the sum of lengths of stationary and rotating cylinder parts.
- Figures 34, 35 and 26 show the vane variant E1 , having additional shafts 52 at lower parts of the lateral planes: to the additional shafts firmly are fitted bearings 53. Bearings move through slots 51 made in the rotor lateral plane variant P2. This decreases mechanical losses since there is no vane lateral wear and operation without lubrication is enabled.
- Figures 44, 45 and 46 show the vane machine casing F, in which are fitted stationary cylinders, rotating cylinders with decreased rotating parts clearance, and rotor with vanes and covers.
- Figures 59, 61 , 63, 65, 67 and 74 show version F1 of the axial working fluid intake to all stationary cylinders.
- the axial intake is made at the casing F outer surface.
- Figures 76, 77, 86, 87 and 88 show the version with an opening taking the pressurised working fluid intakes and exhausts into and out of the cylinder rotating part
- Figures 81 and 82 show the version with an opening taking the pressurised working fluid into and out of the cylinder rotating and stationary parts.
- the vane machine has cover D1 and cover D2, between which are situated stationary and rotating parts of the cylinder with decreased rotating parts clearance.
- the cover D1 is fitted firmly into the first stationary cylinder, and the cover D2 into the second stationary cylinder, so that they laterally lean against the stationary cylinders shroud 1.
- the cover D1 Figures 47, 48 and 49, at its outer surface has axial working fluid exhaust canal 41.
- the axial canal 41 leans against the axial canal 2 in the first stationary cylinder A1.
- the opening 38 in the cover is made eccentric, relative to the axis 39, and in it enters the lateral plate P of the rotor C.
- Figures 53, 54 and 55 show the cover variant D3 with axial canal 41 and radial openings 43 conducting the working fluid.
- the outer diameter of vane machine with the working fluid axial intake through the cover D1 and the first stationary cylinder A1 is lesser than that of the vane machine with radial opening 5 taking the working fluid in through the casing F and the first stationary cylinder.
- the cover and the first stationary cylinder with axial canal are applied to all versions of vane machine with stationary and rotating cylinder parts.
- Figures 50, 51 and 52 show cover D2
- Figures 56, 57 and 58 the cover variant D4 with radial openings 43 conducting the working fluid.
- Figure 59 shows a closed vane machine
- Figure 60 a partial cross-section of the same vane machine that, on the casing F, has canal F1 axially taking the working fluid simultaneously to radial openings through the first and the second stationary cylinders into the vane machine working chamber.
- Figure 61 shows a closed vane machine
- Figure 62 a partial cross-section of the same vane machine that, on the casing F, has canal F1 axially taking the working fluid simultaneously to radial openings through the first, the middle, and the second stationary cylinders into the vane machine working chamber.
- Figures 63 to 68 show some of the numerous possible more complex vane machine embodiments, with different numbers, shapes and mutual positions of stationary and rotating parts of cylinders with decreased clearance between the rotating parts.
- Driving vane machine consists of rotating cylinder with decreased clearance of rotating parts B, stationary cylinder A3 with sliding compression regulator G, rotor C, vanes E, casing F and covers D1 and D2.
- the stationary cylinder A3 with the sliding compression regulator and the driving vane machine rotating cylinder are firmly fitted in the casing F.
- the sliding compression regulator enables changing the compression ratios and pressure at the vane machine exhaust, depending on pressure in the pressure system.
- Pressure at the machine exhaust may be larger than or equal to pressure in the pressure system taking the working fluid from the vane machine to the consumer. If pressure at the vane machine exhaust is larger that that in the pressure system, the working fluid expands and its pressure decreases at the machine exhaust down to the pressure in the pressure system. The working fluid expansion and pressure decrease results in the loss of the work spent to increase the working fluid pressure in the vane machine, with significant increase of the working fluid flow.
- driving vane machines are also fitted rotating cylinders with decreased rotating parts clearance made by the variants B1 , B2, B3, B4 and B5.
- the stationary cylinder A3 Figures 69, 70, 71 , 72 and 73, consists of body 44, slots 45, working fluid intake opening 46, sliding compression regulator G, and sliding regulator guide 47.
- Figure 74 shows a closed driving vane machine with stationary cylinder A3 with fitted sliding compression regulator G and axial canal F1 taking the working fluid out
- Figure 75 shows a partial cross-section of the driving vane machine shown in the Figure 74.
- Moving the sliding compression regulator changes size of the opening 46, that is, the compression relations of the driving vane machine.
- the sliding compression regulator movements are controlled automatically.
- the sliding compression regulator movements and control are achieved by any of the presently known mechanical solutions that are not stated here.
- More complex versions of the sliding compression regulator consist of several different combinations of shapes and guiding of the sliding compression regulator, where all combinations of distribution and sizes of elements are possible, depending on the required machine technical characteristics.
- Parts of the stationary cylinders in contact with rotating parts of the cylinder and the rotor body have seals 3 and linings made of materials of the hardness lesser than that of the basic material of the parts in contact by at least 25 HRB, which seals or linings enhance sealing at the places of contact of the cylinder stationary and rotating parts and at the parts rotating at different speeds.
- FIG. 1 A closed vane machine appearance is shown in the Figure 1 , side view, Figure 2, perspective view, and Figure 3, partial longitudinal cross-section of the Figure 1.
- the vane machine working chamber is enclosed with inner surfaces of the first stationary cylinder A1 , the second stationary cylinder A2, the rotating cylinder with enhanced sealing of rotating parts B, the rotor C and the vanes E.
- the working chamber is divided into two or more parts.
- the vane machine works by creating tangential power from difference of pressures on the rotor vanes.
- the tangential power appears on the rotor shaft as the torque moment that, with the operating number of rotor revolutions, produces power of the machine.
- Power in working machines is converted into available mechanical work, whereas driving machines utilise the available power to change the working fluid pressure at a given flow.
- Rotation of the rotor creates periodical charging and discharging of the working chamber, wherefore, depending on the vane machine purpose, the pressure in the working chamber is increased or decreased from the intake to the exhaust.
- Vane machine is put in motion by taking fluid into the working chamber through axial canal 4 of cover D1 , axial canal 2 and radial opening 5 of the first stationary cylinder A1.
- the working fluid in working machine due to the pressure difference, makes the rotor to rotate, whereas in driving machines the power available at the rotor is used to change the working fluid pressure at a given flow.
- the fluid in the space between two vanes exits the working chamber through radial opening 6 of the first stationary cylinder A1 and the second stationary cylinder A2, and the cycle is repeated.
- the radial opening 5, conducting fluid into the machine working chamber is lesser than or equal to the radial opening 6, taking the fluid out.
- the radial opening 5, conducting fluid into the machine working chamber is larger than or equal to the radial opening 6, taking the fluid out.
- Other combinations of widths, aimed to decreasing the volumetric losses, are possible as well.
- Rotation of the rotor creates centrifugal power pushing the vanes E out of the slots 30, this creating friction between the flat parts of the vanes 34 and the inner surface 11 of the additional ring 9 of the rotating cylinder B, that pulls the vanes into rotation.
- the velocity of sliding between the vanes and the additional rings at the surfaces in contact is the difference between the current peripheral velocity of the vane outer edge and the current peripheral velocity resulting from the additional ring rotation. In this machine, this velocity depends on the number of the vanes. With just one vane in the rotor the velocity is zero, and with more of them the maximum sliding velocity is the difference between the velocities of vanes with the maximum and the minimum peripheral velocities, depending on the current additional ring rotation speed.
- the vanes may be moved axially, where they lean against the lateral plates P of the rotor C.
- the rotating lateral plates are firmly fitted to the rotor, laterally closing the working chamber, and rotate together with and at the same peripheral velocity as the rotor.
- the relative velocity between the vane lateral edges and the working chamber plates results only from the vane radial movement. Between the vanes and the stationary cylinder inner surfaces there is clearance and, therefore, no mutual contact, which avoids friction wear at that place. Decreasing the friction losses increases mechanical efficiency of the machine.
- Edges of the rotor C, at the point of the vane exiting the slot 30, are angled, to decrease the vane lateral wear. Pressure of the vane against the additional ring 9 produces seal at that place.
- the pressure is additionally increased by spring placed in the canal below the vane or by taking pressurised working fluid to the vane inner radial surface, that produces additional lateral power.
- the pressure may, if required, be further decreased by means of the radial slots 33 in the vane body, which slots take the pressurised working fluid below the vane and into the machine working chamber. Where an opening is made through the rotating plate, connecting the space below the vane with the working fluid exhaust from the working chamber, the pressure under the vane equals the exhaust pressure.
- the vanes are pressed against the additional ring of the bearing inner ring only by the centrifugal power, which decreases the vane pressure power against the bearing additional ring and, thereby, the vane friction and wear.
- the vane is made of three or more parts, the vane lateral wear can be decreased more efficiently and better seal can be achieved.
- parts of the vane machine are made by various techniques of particle removal.
- the rotating cylinder with decreased rotating parts clearance B has rolling and sliding bearings with radial and axial clearances.
- the essential problem that is solved by this invention is a decreased clearance of the rotating cylinder parts, that reduces wear of parts in contact by axial movement of the elements, and thereby enhances the entire machine mechanical efficiency.
- the rotating cylinder parts make contact with cylinder stationary parts, and the rotating parts rotate with a large resistance or stop rotating. This results in a significant increase of mechanical losses within the vane machine or its complete stoppage. Decreasing of clearance between the vane machine elements, due to the decreased wear of the parts in contact, decreases flow from working fluid higher pressure to lower pressure spaces and, thereby, enhances the machine volumetric efficiency.
- Decreasing of clearance of rotating parts is solved in several ways: by springs decreasing the rotating parts clearance, high precision bearings with decreased radial and axial clearance, paired bearings with fixed distance between the bearings to decrease the rotating parts clearance, and by fixed elements, springs and bearings for axial and radial decrease of rotating parts clearance, and by applying pressurised fluid with canals distributing the fluid through the stationary part of the cylinder rotating part for axial and radial guiding of the rotating part and decreasing of radial and axial clearances of the rotating cylinder parts.
- Application of pressurised fluid with canals distributing the fluid through the stationary cylinder parts decreases clearance and achieves more efficient seal between the cylinder stationary and rotating parts, as well as between the cylinder stationary part and the rotor assembly with firmly fitted lateral plates.
- the first stationary cylinder at the machine intake and the casing F there is the axial canal taking the working fluid to the radial opening 5, the machine working chamber intake, and the radial opening 6, the machine working chamber exhaust.
- the first stationary cylinder has working fluid intakes and exhausts in and from the machine working chamber, whereas the second cylinder, at the machine exit, only has the radial opening 6 to discharge the working fluid from the working chamber.
- the radial working fluid exhaust at its beginning has a cross-section area narrowing and a gradual increase of the cross-section area towards the exit, aimed to decreasing the vane machine noise. This achieves a better volumetric efficiency of the machine and the decreased vane machine total diameter.
- vane machines of several different constructions and functioning applied as driving machines utilising the power available at the vane machine entrance to increase the fluid pressure with a given flow.
- the compression ratio in vane machines with several vanes and applied as driving machines is determined by the structurally set vane machine dimensions: rotor radius, cylinder radius and the opening angle of the pressurised working fluid exhaust. They are characterised by always having the same given pressure at the pressurised fluid exit from the vane machine, regardless of the pressure in the pressure system taking the working fluid out from the vane machine to the consumer. Pressure in the pressure system depends on consumption by the consumers connected to the pressure system and leakages within the pressure system, and it is lesser than or equal to the pressure at the exit of the working fluid from the vane machine.
- the compression regulator G by which the pressure at a working vane machine exit can be changed in accordance with the pressure in the pressure system, which is the highest pressure in the vane machine, enables supplying with working fluid of a pressure minimally higher than that in the pressure system, with a significant increase of the working fluid flow.
- the working fluid intake and exhaust openings large enough, the issue of the unnecessary work spent in increasing the working fluid pressure is solved by making the pressurised working fluid exit from the vane machine narrower than the working fluid intake.
- the working fluid intake radial opening is of a larger diameter because it is entered by a larger volume of the working fluid of a lesser pressure.
- Vane machines applied as driving machines at their pressurised working fluid exhausts always have the same and in advance given pressure, defined by the fixed volume ratio.
- Pressure at the machine exhaust may be larger than or equal to the pressure in the pressure system that takes the working fluid from the vane machine to the consumer. If the pressure at the driving vane machine exhaust equals the pressure in the pressure system, the driving vane machine works with the maximum rated pressure, in which case the compression sliding regulator G does not cover the working fluid intake opening 5. If pressure at the driving vane machine exhaust is larger that the pressure in the pressure system, the vane machine works under a pressure lesser than the maximum rated pressure, and the compression sliding regulator partly covers the working fluid intake opening 5.
- the working fluid intake opening 5 is designed to have its cross-section large enough that, when it is partly covered by the compression sliding regulator, this does not obstruct its normal working cycle, that is, when partly covered it works without damping that would decrease supply of the fluid into the vane machine.
- the compression sliding regulator enables supplying with the working fluid of a pressure minimally higher than that in the pressure system, with significant decrease of the power required for compressing.
- Vane machines applied as driving machines have rotating plates P1 with radial openings 31 conducting the working fluid to the covers D.
- the covers are connected by canal with the radial opening 5 in the stationary parts of the cylinder A, taking the fluid into the machine working chamber.
- the rotating plates P at the end of the ring 17 for vanes at the rotor C have radial openings that enable communication between the space below the vane E in the vane opening in the rotor and the intake canal 5, thus maintaining a constant intake pressure of the working fluid below the vane. In this case, the vanes come out of the rotor only powered by the centrifugal power.
- the vanes are to be rectangular, with no radius or angling in their lower parts, because when working a vane by its entire length always leans against the lateral sides of the rotor slot, thus creating seal and preventing communication of the working fluid with the area below the vane.
- Figures 63 to 68 show some of the numerous possible vane machine embodiments with various numbers, shapes and mutual positioning of stationary and rotating parts of the rotating cylinder with decreased rotating parts clearance.
- Stationary and rotating cylinders may be distributed in the casing in several other manners, depending on the given technical characteristics of the machine.
- the lateral plates P, rotating jointly with the rotor C are placed in eccentric openings in the covers D or in the stationary cylinders.
- Distribution of rotating parts of the cylinder B also determines positions of flat parts of the vane E without the grooves 34.
- More complex versions of the vane machine have more stationary and rotating cylinder parts, with all possible combinations of mutual distribution and sizes of stationary and rotating parts. Distribution of stationary and rotating cylinder parts in more complex forms of vane machines may demand different shapes and distributions of other parts housed in such vane machine casing.
- More complex versions of the vane machine may have several vane machines on the same rotor, aimed to increasing the total power, where all combinations of mutual distribution and sizes of vane machines are possible.
- the vane machine with stationary and rotating cylinder parts with decreased rotating parts clearance may be used as a working or a driving machine.
- As a working machine it converts the initially available energy of a compressible or incompressible working fluid into mechanical work; whereas as a driving machine it converts mechanical work, at a given flow, into change of pressure of a compressible or incompressible working fluid.
- a powering or a driving machine with compressible fluid it is applied: as a pneumatic pump, in mechanisation of various technological processes, as starter of large diesel engines, compressor, pump, vacuum pump, internal combustion engine, compressor for supercharging of working fluid in internal combustion engines.
- the working fluid is a mineral oil
- the self-lubrication decreases friction and, thereby, wear of the machine vanes and casing, which is the most significant weakness in vane machines.
- Hydraulic vane machines are able to change the rotation velocity in a wide scope. The lesser inertia powers of its moving parts makes the machine often starting and the starting and stopping processes easier. Applying of working fluid that have no lubricating properties, the vane and casing wear issue remains the main vane engine or pump weakness.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13814206.2A EP3084127A1 (en) | 2012-11-02 | 2013-10-31 | Vane machine having stationary and rotating cylinders with reduced clearance |
| US14/440,354 US20150275670A1 (en) | 2012-11-02 | 2013-10-31 | Vane machine having stationary and rotating cylinders with reduced clearance |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| HRP20120886A | 2012-11-02 | ||
| HRP20120886AA HRP20120886A2 (en) | 2012-11-02 | 2012-11-02 | Vane machine with stationary and rotating cylinder with reduced clearance of rotating parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014068343A1 true WO2014068343A1 (en) | 2014-05-08 |
Family
ID=49883138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/HR2013/000031 Ceased WO2014068343A1 (en) | 2012-11-02 | 2013-10-31 | Vane machine having stationary and rotating cylinders with reduced clearance |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20150275670A1 (en) |
| EP (1) | EP3084127A1 (en) |
| HR (1) | HRP20120886A2 (en) |
| WO (1) | WO2014068343A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3170970A1 (en) * | 2015-11-23 | 2017-05-24 | Hamilton Sundstrand Corporation | Pump assembly with charge pump rotor, inversion pump rotor and scavenge pump rotor |
| CN119748210A (en) * | 2024-12-31 | 2025-04-04 | 齐鲁工业大学(山东省科学院) | Device and method for improving surface quality and performance of bearing ring channel |
| WO2025238386A1 (en) | 2024-05-13 | 2025-11-20 | Boskovic Nebojsa | Vane turbine machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007102033A1 (en) * | 2006-03-06 | 2007-09-13 | Nebojsa Boskovic | Vane machine with stationary and rotating cylinder parts |
| WO2011021055A2 (en) * | 2009-08-20 | 2011-02-24 | Nebojsa Boskovic | Vane machine with enhanced sealing among stationary and rotating cylinder parts |
-
2012
- 2012-11-02 HR HRP20120886AA patent/HRP20120886A2/en not_active Application Discontinuation
-
2013
- 2013-10-31 EP EP13814206.2A patent/EP3084127A1/en not_active Withdrawn
- 2013-10-31 WO PCT/HR2013/000031 patent/WO2014068343A1/en not_active Ceased
- 2013-10-31 US US14/440,354 patent/US20150275670A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007102033A1 (en) * | 2006-03-06 | 2007-09-13 | Nebojsa Boskovic | Vane machine with stationary and rotating cylinder parts |
| WO2011021055A2 (en) * | 2009-08-20 | 2011-02-24 | Nebojsa Boskovic | Vane machine with enhanced sealing among stationary and rotating cylinder parts |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3170970A1 (en) * | 2015-11-23 | 2017-05-24 | Hamilton Sundstrand Corporation | Pump assembly with charge pump rotor, inversion pump rotor and scavenge pump rotor |
| US9890783B2 (en) | 2015-11-23 | 2018-02-13 | Hamilton Sundstrand Corporation | Pump assembly with charge pump rotor, inversion pump rotor and scavenge pump rotor |
| WO2025238386A1 (en) | 2024-05-13 | 2025-11-20 | Boskovic Nebojsa | Vane turbine machine |
| CN119748210A (en) * | 2024-12-31 | 2025-04-04 | 齐鲁工业大学(山东省科学院) | Device and method for improving surface quality and performance of bearing ring channel |
| CN119748210B (en) * | 2024-12-31 | 2025-06-24 | 齐鲁工业大学(山东省科学院) | Device and method for improving bearing ring groove surface quality and performance |
Also Published As
| Publication number | Publication date |
|---|---|
| US20150275670A1 (en) | 2015-10-01 |
| EP3084127A1 (en) | 2016-10-26 |
| HRP20120886A2 (en) | 2014-05-23 |
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