WO2014044043A1 - 一种无刷线性旋转变压器 - Google Patents
一种无刷线性旋转变压器 Download PDFInfo
- Publication number
- WO2014044043A1 WO2014044043A1 PCT/CN2013/073778 CN2013073778W WO2014044043A1 WO 2014044043 A1 WO2014044043 A1 WO 2014044043A1 CN 2013073778 W CN2013073778 W CN 2013073778W WO 2014044043 A1 WO2014044043 A1 WO 2014044043A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotor
- stator
- rotary transformer
- winding
- coil winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/18—Rotary transformers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/204—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils
- G01D5/2073—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils by movement of a single coil with respect to two or more coils
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
- G01D5/204—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils
- G01D5/2046—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature by influencing the mutual induction between two or more coils by a movable ferromagnetic element, e.g. a core
Definitions
- the invention relates to a brushless linear rotary transformer, which is used for angular position sensing for multi-turn precision measurement of angular displacement and angular velocity of a rotating object. It has special application in electromechanical servo control system, and can also be used for coordinate transformation, trigonometry and angle. Data transmission, displacement measurement and vibration monitoring. Background technique
- the resolver is widely used as an angular position sensor in motion servo control systems and is used as an angular position for sensing and measurement.
- Conventional angular position sensing has photoelectric encoders, magnetic encoders and resolvers.
- the photoelectric encoder converts the angular displacement of the shaft into a pulsed digital signal by photoelectric conversion.
- the photoelectric encoder can be further divided into an incremental encoder and an absolute encoder.
- the incremental encoder has a simple structure and can give information on the angular position in an incremental manner, but does not give information on the initial position.
- the absolute encoder can directly output the absolute position information of the rotor, but the process is complicated.
- the photoelectric encoder has the advantage of directly outputting digital signals and high precision, but the photoelectric encoder cannot be used in harsh environments, has poor impact resistance, and cannot be applied to high-speed rotation measurement. Since the photoelectric encoder outputs a pulsed photoelectric signal through discrete lithography of the turntable, the resolution is limited in form.
- the magnetic encoder measures the angular displacement of the shaft by a change in the magnetic pole. Due to the low resolution and poor accuracy, the application of magnetic encoders is not as popular as photoelectric encoders and resolvers.
- a resolver is an electromagnetic induction sensor that measures the angular displacement and angular velocity of a rotating object.
- a conventional rotary transformer consists of a stator and a rotor. The stator winding acts as the primary side of the transformer and receives the excitation voltage. The rotor winding acts as the secondary side of the transformer, and the induced electromotive force is generated by the electromagnetic coupling at its two breaks.
- the rotary transformer has a simple and reliable structure, which is especially suitable for harsh environments where other rotary encoders do not work properly.
- the resolver is divided into two types: a drama and a brushless resolver.
- a brushed resolver windings are embedded in both the stator and the rotor.
- the electrical signal of the rotor winding is introduced or extracted by a slip ring on the rotor and a brush on the stator by sliding contact. Due to the presence of brushed structures, such rotary transformers are less reliable. Rotary transformers of this type are currently rarely used.
- the brushless resolver has two structural forms, one is a toroidal transformer type brushless resolver, and the other is a reluctance resolver.
- a toroidal transformer type toroidal resolver one winding is wound around the stator, and one winding is wound around the rotor and placed concentrically.
- the toroidal transformer winding on the rotor is coupled to the rotor winding for signal transformation.
- the input and output of the electrical signal is done by a toroidal transformer.
- the field winding and the output winding of the reluctance resolver are embedded in the same set of stator slots.
- the electrical signals of the two-phase windings change sinusoidally with the rotation angle and are out of phase with each other 9CT.
- the shape of the rotor pole of a reluctance resolver must be specially designed to make the air gap magnetic field change sinusoidally.
- the primary and secondary windings of a conventional resolver change with the angular displacement of the rotor.
- the magnitude of the output voltage varies with the angular displacement of the rotor.
- the voltage amplitude of the output winding and the rotor angle form a sine and cosine function. , or maintain a certain proportional relationship, or linear relationship with the corner within a certain range of corners.
- the single-pole magnetic pole transformer has low accuracy. In order to improve the measurement accuracy, a plurality of pairs of magnetic poles are generally installed in a conventional resolver, and thus the structure is complicated.
- the primary side signal output of a conventional resolver is a two-phase orthogonal analog signal whose amplitude varies positively with the corner.
- AD2S i 200, AD2S 1205 from AD, USA 12-bit digital R/D converter with reference oscillator
- AD2S 1210 10 to 16-bit digital, with reference oscillator Digital variable R/D converters, as well as the number of resolvers produced by the company, Lianyungang Jerry Electronics converter.
- the invention provides a brushless linear rotary transformer which can overcome the limitations of the prior rotary transformer.
- the new brushless linear rotary transformer has the characteristics of simple and reliable structure, good stability, strong electromagnetic interference resistance and strong impact resistance.
- the new brushless linear resolver does not require a complicated demodulation sword circuit!
- the dedicated set circuit can accurately measure the angular displacement and angular velocity of the rotating object at high speed and multi-turn, and can continuously follow the change of the angular displacement of the rotating shaft.
- a brushless linear rotary transformer consists of a rotor, a stator, a primary coil winding, a secondary winding, a bearing, an excitation power supply, and a signal receiving and processing system; On one end of the stator body, one end of the rotor is disposed in the circular hole of the cylinder body, the axis of the primary coil winding is aligned with the axis of the rotor, and the other end of the rotor and the stator is connected by a bearing; the secondary side coil winding is embedded in the stator The inner side is perpendicular to the axial direction of the rotor; the excitation current of the excitation power source generates an alternating magnetic field through the primary coil winding, and the alternating magnetic field passes through the air gap between the rotor and the stator to form a magnetic flux in the resolver, and The induced electromotive force is generated at both ends of the secondary coil winding, and the magnitude of the induced electromotive force is generated at both ends of the secondary coil wind
- the rotor of the novel brushless linear resolver has an axisymmetric parallel cam shape or an axisymmetric multi-tooth cam shape; two or more rectangular secondary coil windings are evenly distributed and embedded in the inner side of the stator, and each two adjacent rectangular pairs An air gap of equal width is left between the windings of the side coils; the air gap is uniformly grooved on the inner side of the stator and parallel to the axial direction of the stator.
- the rotor and stator are composed of a ferromagnetic material or a ferrite material. One end of the rotor and the stator form a low reluctance connection through a ferromagnetic material or a ferrite material.
- the bearing connecting the rotor and the stator is made of a diamagnetic material or a paramagnetic material to form a high reluctance isolation between the rotor and the stator at the end.
- the excitation power supply of the new brushless linear resolver is a low-voltage power supply formed by stepping down a common AC power supply of 50 Hz or 60 Hz, or an AC power supply formed by inverting a DC power supply.
- the signal receiving processing system outputs the induced electromotive force of the secondary coil winding, or outputs the angular position, the number of revolutions, and the angular velocity of the rotor after data processing.
- Figure 1 is a schematic structural view of the present invention
- FIG. 2 is a schematic diagram of a magnetic flux loop in a novel brushless linear rotary transformer
- Figure 3 is a schematic diagram showing the linear relationship between the rotor position and the inductance of the secondary winding
- Figure 4 is a cross-sectional view showing the positional relationship between the parallel cam rotor and the four secondary coil windings of the present invention
- Figure 5 is a diagram showing the relationship between the electromotive force and the rotor position of the four secondary coil windings corresponding to the structure of Figure 4;
- FIG. 6 is a cross-sectional view showing the positional relationship between the four-tooth cam rotor and the four secondary coil windings of the present invention.
- the structure of the present invention is shown in FIG. It comprises a rotor 1, a stator 2, a primary coil winding 3, a secondary winding 4, a bearing 5, an excitation power supply 6, and a signal receiving processing system 7. Since the axes of the rotor 1 and the stator 2 coincide, the width of the air gap between the edge of the cam rotor 1 and the inner wall of the stator 2 is constant.
- the alternating current of the excitation power source 6 generates an induced magnetic field in the axial direction of the rotor 1 through the primary coil winding 3.
- the induced magnetic field forms a flux loop between the rotor 1 and the stator 2 through the air gap, as indicated by the arrows in FIG.
- the secondary coil winding 4 is embedded in the inner side of the stator 2, and its normal direction is perpendicular to the axial direction of the rotor.
- the excitation magnetic field generates an induced electromotive force at both ends of the secondary coil winding.
- the frequency of the induced electromotive force is equal to the frequency of the exciting current.
- the magnitude of the inductance and the induced electromotive force of the secondary side coil winding is linear with the rotor position ⁇ .
- the induced electromotive force at both ends of the secondary coil winding 4 is related to the shape of the cam rotor 1 and the number of secondary windings 4.
- the angular velocity of the rotor rotation is equal to ⁇ versus time t Derivative, ie de/dt. Incremental integration of angular changes during rotation records the number of revolutions of the rotor.
- the angular position, the number of revolutions, and the angular velocity parameters of the rotor can be determined by measuring and calculating the induced electromotive force at both ends of the secondary coil winding 4.
- the primary and secondary windings of a conventional resolver change relative position with the angular displacement of the rotor.
- the voltage amplitude of the output winding is sinusoidal and cosine-like.
- complex demodulation circuits and application specific integrated circuits are required.
- the invention provides a brushless linear rotary transformer which can overcome the limitations of the prior rotary transformer, and the magnitude of the induced electromotive force of the output winding is linear with the rotor rotation angle. Therefore, the conversion relationship between the amplitude of the electromotive force and the rotation angle is simple.
- a parallel cam rotor and a four-side coil winding are used as a combined configuration of the present invention, and a positional relationship cross section is shown in Fig. 4.
- the round angle of the cam rotor 1 is 90°.
- Four identical secondary windings 4 are evenly distributed on the inside of the stator 2, the normal of which is perpendicular to the axial direction of the rotor.
- the opening angle of each winding is 90°.
- the opening angles of the adjacent two secondary windings are 45° out of phase.
- the center of each coil winding is symmetrically wound.
- the four windings uniformly distributed in the clockwise direction from the secondary coil winding abed are respectively efgh, ijkm, nopq, and the electromotive forces at both ends thereof are represented by i ⁇ i ⁇ i ⁇ tu, respectively.
- the electromotive force value satisfies the following relationship:
- the linear relationship between the electromotive force and the rotor position ⁇ is shown in Fig. 5.
- the sum of the amplitudes of the four groups of electromotive forces is a constant proportional to the voltage amplitude of the excitation power source.
- the angular position, number of revolutions, and angular velocity parameters of the rotor can be determined by measuring the induced electromotive force across the windings of the secondary coil.
- Embodiment 2 A four-tooth cam rotor and a four-side coil winding are another combined configuration of the present invention, and a positional relationship cross section is shown in FIG. 6.
- the rounded corner angle of the cam rotor 1 is 45°.
- each winding 4 is evenly spaced on the inside of the stator 2, normal to the axial direction of the rotor.
- the opening angle of each winding is 45°.
- An air gap of equal width is left between the windings of two adjacent rectangular secondary coils, and the air gap is uniformly grooved on the inner side of the stator and parallel to the axial direction of the stator.
- the center of each coil winding is symmetrically wound.
- the four windings that are evenly distributed in a clockwise direction are abed, efgh, ijkm, nopq.
- the magnitude of the induced electromotive force at both ends of the coil winding is the smallest.
- the sum of the amplitudes of the four groups of electromotive forces is a constant proportional to the voltage amplitude of the excitation power source.
- the angular position, number of revolutions, and angular velocity parameters of the rotor can be determined by measuring the induced electromotive force across the windings of the secondary coil.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/427,637 US9587963B2 (en) | 2012-09-21 | 2013-04-07 | Brushless linear rotary transformer |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210355872.0A CN102930966B (zh) | 2012-09-21 | 2012-09-21 | 一种无刷线性旋转变压器 |
| CN201210355872.0 | 2012-09-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014044043A1 true WO2014044043A1 (zh) | 2014-03-27 |
Family
ID=47645743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2013/073778 Ceased WO2014044043A1 (zh) | 2012-09-21 | 2013-04-07 | 一种无刷线性旋转变压器 |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US9587963B2 (zh) |
| CN (1) | CN102930966B (zh) |
| WO (1) | WO2014044043A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043421A (zh) * | 2015-08-11 | 2015-11-11 | 中国兵器工业集团第二一四研究所苏州研发中心 | 一种小型化的单通道r/d轴角转换电路 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102930966B (zh) * | 2012-09-21 | 2015-02-04 | 谭成忠 | 一种无刷线性旋转变压器 |
| CN110031025B (zh) * | 2019-04-19 | 2024-05-03 | 武汉蔚铭自控科技有限公司 | 一种数字输出的分装式旋转变压器 |
| CN112649019A (zh) * | 2019-10-13 | 2021-04-13 | 九江精密测试技术研究所 | 一种小体积高精度旋转变压器角度解算电路 |
| DE102019220492B4 (de) | 2019-12-20 | 2025-12-11 | Infineon Technologies Ag | Induktiver winkel- und/oder positionssensor |
| CN111366106B (zh) * | 2020-04-13 | 2021-08-03 | 大连探索者科技有限公司 | 一种无内置轴承光电角度传感器的制作方法 |
| CN112687459B (zh) * | 2020-12-16 | 2022-09-06 | 中国航空工业集团公司金城南京机电液压工程研究中心 | 一种双通道旋转变压器线圈绕组方法 |
| CN114139670B (zh) * | 2021-12-03 | 2022-07-01 | 北京中航科电测控技术股份有限公司 | 一种旋转传感器的数据处理系统及方法 |
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2012
- 2012-09-21 CN CN201210355872.0A patent/CN102930966B/zh active Active
-
2013
- 2013-04-07 WO PCT/CN2013/073778 patent/WO2014044043A1/zh not_active Ceased
- 2013-04-07 US US14/427,637 patent/US9587963B2/en not_active Expired - Fee Related
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| US6563412B2 (en) * | 2001-05-08 | 2003-05-13 | Harold Beck And Sons, Inc. | Rotary variable differential transformer |
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| JP2012164734A (ja) * | 2011-02-04 | 2012-08-30 | Omron Corp | 非接触回転型電力伝送装置 |
| CN102930966A (zh) * | 2012-09-21 | 2013-02-13 | 谭成忠 | 一种无刷线性旋转变压器 |
| CN202816634U (zh) * | 2012-09-21 | 2013-03-20 | 谭成忠 | 一种无刷线性旋转变压器 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043421A (zh) * | 2015-08-11 | 2015-11-11 | 中国兵器工业集团第二一四研究所苏州研发中心 | 一种小型化的单通道r/d轴角转换电路 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20150241248A1 (en) | 2015-08-27 |
| CN102930966B (zh) | 2015-02-04 |
| US9587963B2 (en) | 2017-03-07 |
| CN102930966A (zh) | 2013-02-13 |
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