WO2013100349A1 - Flame-retardant thermoplastic resin composition and molded product comprising same - Google Patents
Flame-retardant thermoplastic resin composition and molded product comprising same Download PDFInfo
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- WO2013100349A1 WO2013100349A1 PCT/KR2012/009097 KR2012009097W WO2013100349A1 WO 2013100349 A1 WO2013100349 A1 WO 2013100349A1 KR 2012009097 W KR2012009097 W KR 2012009097W WO 2013100349 A1 WO2013100349 A1 WO 2013100349A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
Definitions
- thermoplastic resin composition and a molded article including the same.
- Polyolefins which are widely used as wire covering materials, have excellent flexibility and chemical resistance, but have disadvantages of poor flame retardancy, wear resistance, mechanical strength, and heat resistance.
- polyphenylene ether widely used as a material for electric and electronic device parts and automotive device parts has excellent insulation, flame retardancy, mechanical strength, heat resistance, water resistance and dimensional stability, but due to its high melt viscosity, poor workability, flexibility and resistance The disadvantage is poor chemicality.
- thermoplastic resin composition excellent in workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, mechanical strength and chemical resistance and easily recyclable.
- Another embodiment provides a molded article including the thermoplastic resin composition.
- a thermoplastic resin composition includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, and (B) an air including (b-1) a styrene repeating unit and an olefin repeating unit. Include coalescing.
- the content of the polyolefin resin (W OL ) and the content of the polyarylene ether resin (W AR ) satisfies the relationship of W AR ⁇ 1.9 ⁇ W OL , the aryl in the polyarylene ether resin
- the ratio of the content (wt%) of the styrene portion to the content (wt%) of the styrene portion in the copolymer is about 100: 20 to about 100: 55.
- the thermoplastic resin composition according to another embodiment may include (A) a base resin including a polyarylene ether resin and a polyolefin resin, and (B) (b-2) a styrene repeat unit and an olefin repeat unit. And polar copolymers with grafted polar functional groups.
- the content (weight, W OL ) of the polyolefin resin and the content (weight, W AR ) of the polyarylene ether-based resin satisfy a relational expression of W AR ⁇ 1.9 ⁇ W OL , and the polar functional group is electronegative.
- the polar copolymer (b-2) is from about 0.1 part by weight to 100 parts by weight of the total repeating units including the polar functional group in the polar copolymer. It is grafted at about 7.0 parts by weight.
- the polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min.
- the polyolefin resin may have a melting point of about 80 °C to about 170 °C.
- the polyolefin resin may have a weighted average density of about 0.95 g / cm 3 or less.
- the polyolefin-based resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer ), Ultra-low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene ) And combinations thereof.
- HDPE high density polyethylene
- LLDPE linear low density polyethylene
- LDPE low density polyethylene
- Ultra-low density polyethylene medium density polyethylene
- ethylene-propylene copolymer ethylene-butene copolymer
- polypropylene polypropylene
- the copolymer comprising the (b-1) styrene repeating unit and the olefin repeating unit is styrene-ethylene-butylene-styrene copolymer (SEBS), styrene-butadiene-styrene air Styrene-butadiene-styrene copolymer (SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (SIS) ), Styrene-ethylene copolymer (styrene-ethylene copolymer), styrene-ethylene-butadiene-styrene copolymer (styrene-ethylene-butadiene-styrene copolymer) and combinations thereof may be included.
- SEBS styrene-ethylene-butylene-styrene copoly
- the polar functional group is a substituted or unsubstituted C3 to C30 anhydride group, a substituted or unsubstituted C1 to C30 carboxyl group, a substituted or unsubstituted C2 to C30 ester group, a hydroxyl group, a substituted or unsubstituted C1 to C30 Alcohol group, amine group (NH 2 ), substituted or unsubstituted C1 to C20 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or mutually Different and each independently C1 to C10 alkyl group), substituted or unsubstituted C2 to C30 epoxy group, substituted or unsubstituted C1 to C30 ketone group, -SH, substituted or unsubstituted C1 to C30 thioalcohol group and these Can be selected from a combination of
- the (b-2) polar copolymer is maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), maleic hydride (maleic anhydride-grafted styrene-ethylene-butylene-styrene copolymer) Maleic Anhydride Grafted Styrene-Ethylene-Butadiene-Styrene Copolymer, Maleic Unhydride-Grafted Styrene-Ethylene-Styrene Copolymer, Maleic Unhydride-Graft Styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene-styrene copolymer, maleic hydride-grafted styrene-ethylene-octene-styrene copolymer, maleic hydride It may include one selected from the grafted x
- the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %
- the (b-1) copolymer may be included in an amount of about 1 part by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
- the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %
- the (b-2) polar copolymer may be included in about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
- thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition.
- the thermoplastic resin composition is a (A) a base resin containing a polyarylene ether resin and a polyolefin resin, (b-1) a copolymer comprising a styrene repeat unit and an olefin repeat unit, And (b-2) a copolymer comprising a styrene repeating unit and an olefin repeating unit and having a polar functional group grafted thereon, a polymer containing a styrene repeating unit and a polar functional group grafted therein, an olefin repeating unit having a polarity Polar polymers selected from polymers grafted with functional groups and combinations thereof.
- the content of the polyolefin resin (weight, W OL ) and the content of the polyarylene ether resin (weight, W AR ) satisfies the relationship of W AR ⁇ 1.9 ⁇ W OL
- the polar functional group is
- the polar polymer comprises about 0.1 part by weight to about 100 parts by weight of the total repeating units of which the polar functional group is included in the polar polymer. It is grafted to 7.0 parts by weight.
- the base resin (A) may include about 10 wt% to about 80 wt% of the polyarylene ether resin and about 20 wt% to about 90 wt% of the polyolefin resin with respect to the total amount of the base resin.
- the copolymer (b-1) may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin, and (b-2) the polar polymer is about 1 part by weight based on 100 parts by weight of the base resin. It may be included in parts by weight to about 40 parts by weight.
- thermoplastic resin composition may further include an inorganic filler.
- the inorganic fillers are magnesium oxide, magnesium hydroxide, aluminum hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate and potassium titanate. ), Magnesium silicate, aluminum oxide hydroxide, and combinations thereof.
- the thermoplastic resin composition may include about 1 parts by weight to about 100 parts by weight of the inorganic filler based on 100 parts by weight of the thermoplastic resin composition not containing the inorganic filler.
- thermoplastic resin composition may further include a flame retardant.
- the flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds, and combinations thereof. It may include one.
- the thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant.
- Another embodiment provides a molded article including the thermoplastic resin composition.
- the molded article may be an electric wire or an electric wire covering material.
- the molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618.
- the molded article may have a time from ignition to extinguishment as measured by ISO 6722 within about 70 seconds.
- the molded article may have a wear resistance of about 400 mm to about 3000 mm as measured by the ISO 6722 sandpaper abrasion test method.
- the molded article may have a diameter change rate of about 15% or less after gasoline immersion as measured by ISO 6722.
- thermoplastic resin composition excellent in strength and chemical resistance and recyclable, and a molded article including the same.
- FIG. 1 is a cross-sectional view of a wire according to one embodiment.
- FIG. 2 is a cross-sectional view of a wire according to another embodiment.
- FIG 3 is a cross-sectional view of a wire according to another embodiment.
- substituted to “substituted” means that at least one hydrogen of the functional group of the present invention is halogen (-F, -Cl, -Br or -I), hydroxy group, nitro group, Cyano group, amino group (NH 2 , NH (R 100 ) or N (R 101 ) (R 102 ), wherein R 100 , R 101 and R 102 are the same or different from each other, and are each independently C1 to C10 alkyl groups) , Amidino group, hydrazine group, hydrazone group, carboxyl group, substituted or unsubstituted alkyl group, substituted or unsubstituted haloalkyl group, substituted or unsubstituted alkoxy group, substituted or unsubstituted alicyclic organic group, substituted or unsubstituted At least one substituent selected from the group consisting of a substituted aryl group, a substituted
- alkyl group means a C1 to C30 alkyl group, specifically, a C1 to C20 alkyl group
- cycloalkyl group means a C3 to C30 cycloalkyl group, and specifically C3 To C20 cycloalkyl group
- heterocycloalkyl group means C2 to C30 heterocycloalkyl group, specifically C2 to C20 heterocycloalkyl group
- alkylene group means C1 to C30 alkylene group , Specifically, a C1 to C20 alkylene group, “alkoxy group” means a C1 to C30 alkoxy group, specifically a C1 to C20 alkoxy group, and a "cycloalkylene group” refers to a C3 to C30 cycloalkylene group It means, specifically, C3 to C20 cycloalkylene group, "heterocycloalkylene group” means C2 to C30 heterocycloalkylene group
- a heterocycloalkyl group, a heterocycloalkylene group, a heteroaryl group, and a heteroarylene group each independently represent one or more heteroatoms of N, O, S, Si, or P in one ring. It contains three, and the rest means a cycloalkyl group, a cycloalkylene group, an aryl group, and an arylene group which are carbon.
- aliphatic means C1 to C30 alkyl, C2 to C30 alkenyl, C2 to C30 alkynyl, C1 to C30 alkylene, C2 to C30 alkenylene, or C2 to C30 alkynylene Specifically, C1 to C20 alkyl, C2 to C20 alkenyl, C2 to C20 alkynyl, C1 to C20 alkylene, C2 to C20 alkenylene, or C2 to C20 alkynylene, and "alicyclic" C3 to C30 cycloalkyl, C3 to C30 cycloalkenyl, C3 to C30 cycloalkynyl, C3 to C30 cycloalkylene, C3 to C30 cycloalkenylene, or C3 to C30 cycloalkynylene, specifically C3 to C30 cycloalkynylene C20 cycloalkyl, C3 to C20 cycloalken
- copolymerization means block copolymerization, random copolymerization, graft copolymerization or alternating copolymerization
- copolymer means a block copolymer, random copolymer, graft copolymer or alternating copolymer.
- the thermoplastic resin composition includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, and (b-1) a copolymer including a styrene repeat unit and an olefin repeat unit. do.
- the content (weight, W OL ) of the polyolefin resin and the content (weight, W AR ) of the polyarylene ether-based resin satisfy the relational formula of W AR ⁇ 1.9 ⁇ W OL
- the polyarylene ether The ratio of the content of arylene moiety (% by weight) in the system resin to the content (% by weight) of styrene moiety in the copolymer is about 100: 20 to about 100: 55.
- thermoplastic resin composition includes (A) a base resin including a polyarylene ether resin and a polyolefin resin, and (b-2) a styrene repeating unit and an olefin repeating unit, and a polar functional group Grafted polar copolymers.
- the content of the polyolefin resin (weight, W OL ) and the content of the polyarylene ether resin (weight, W AR ) satisfies the relationship of W AR ⁇ 1.9 ⁇ W OL
- the polar functional group is
- the polar copolymer comprises about 0.1 parts by weight to about 100 parts by weight of the total repeating units of which the polar functional group is included in the polar copolymer. It is grafted to 7.0 parts by weight.
- Polyarylene ether resins have excellent insulation, water resistance, dimensional stability, heat resistance, flame retardancy and mechanical strength, but poor meltability due to high melt viscosity, and poor flexibility and chemical resistance such as oil resistance. It has a strong smell and is yellow. Thereby, the polyarylene ether-based resin is difficult to be used alone to produce electric wires, for example, automotive electric wires.
- Polyolefin resins are excellent in workability, flexibility and chemical resistance, and have low odor, but are poor in heat resistance, flame retardancy, and mechanical strength. As a result, the polyolefin-based resin is difficult to be used alone to produce electric wires, such as automotive electric wires.
- the thermoplastic resin composition includes the polyarylene ether resin and the polyolefin resin, wherein the content of the polyolefin resin (W OL ) and the content of the polyarylene ether resin (W AR ) are W AR ⁇ 1.9.
- the melt viscosity may be appropriately adjusted to have excellent workability, and may have excellent flexibility and chemical resistance, such as oil resistance.
- fillers, flame retardants and the like may be included in a sufficient amount to maintain the excellent level of insulation, flame retardancy, mechanical strength, heat resistance, water resistance and dimensional stability.
- thermoplastic resin composition is a relational expression of the polyarylene ether-based resin and the polyolefin-based resin may include as to satisfy a relational expression of W AR ⁇ 1.2 ⁇ W OL, more specifically, AR W OL ⁇ W Can be included to satisfy.
- the polyarylene ether resin may include a repeating unit represented by Formula 1 below.
- R 1 is the same or different from each other, and each independently hydrogen, a halogen, a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C2 to C30 aromatic organic group, or a substituted or unsubstituted C1 to C30 alkoxy group It may be specifically hydrogen, halogen, substituted or unsubstituted C1 to C10 aliphatic organic group, substituted or unsubstituted C2 to C10 aromatic organic group, or substituted or unsubstituted C1 to C10 alkoxy group, more specifically May be hydrogen, a halogen, a substituted or unsubstituted C1 to C5 aliphatic organic group, a substituted or unsubstituted C2 to C8 aromatic organic group, or a substituted or unsubstituted C1 to C6 alkoxy group.
- n1 is the same or different in each repeating unit and is each independently an integer of 0 to 4.
- each of R 1 may be the same or different from each other.
- R 1 may be the same or different from each other in the repeating unit.
- the polyarylene ether-based resin may include an arylene part in an amount of about 50% by weight to about 90% by weight with respect to the total weight of the polyarylene ether-based resin, and an electronegativity is 2.58 or more. It may include. In this case, it may have excellent workability, it is possible to effectively improve the heat resistance and flame retardance of the molded article manufactured using the thermoplastic resin composition comprising the same.
- the polyarylene ether resin may include about 60% by weight to about 85% by weight, more specifically about 65% by weight to about 60% by weight, based on the total weight of the polyarylene ether resin. 75 wt%, more specifically, about 65 wt% to about 72 wt%.
- the polyarylene ether resin may be poly (1,4-phenylene ether), poly (1,3-phenylene ether), poly (1,2-phenylene ether), poly (2-methyl- 1,4-phenylene ether), poly (3-methyl-1,4-phenylene ether), poly (2-methyl-1,3-phenylene ether), poly (4-methyl-1,3-phenyl Lene ether), poly (5-methyl-1,3-phenylene ether), poly (6-methyl-1,3-phenylene ether), poly (3-methyl-1,2-phenylene ether), poly (4-methyl-1,2-phenylene ether), poly (5-methyl-1,2-phenylene ether), poly (6-methyl-1,2-phenylene ether), poly (2,6- Dimethyl-1,4-phenylene ether), poly (2,3-dimethyl-1,4-phenylene ether), poly (3,5-dimethyl-1,4-phenylene ether), poly (2,5 -Dimethyl-1,4-phenylene ether),
- the polyarylene ether-based resin may have a weight average molecular weight (Mw) of about 10,000 ⁇ g / mol to about 1,000,000 ⁇ g / mol.
- Mw weight average molecular weight
- the polyarylene ether resin may have a weight average molecular weight (Mw) of about 40,000 ⁇ g / mol to about 300,000 ⁇ g / mol.
- the polyarylene ether resin may have a number average molecular weight (Mn) of about 10,000 ⁇ g / mol to about 1,000,000 ⁇ g / mol.
- Mn number average molecular weight
- the polyarylene ether resin may have a number average molecular weight (Mn) of about 15,000 ⁇ g / mol to about 300,000 ⁇ g / mol, more specifically about 15,000 ⁇ g / mol to about 30,000 ⁇ g / mol.
- the polyarylene ether-based resin may have a polydispersity index (PDI) of about 1.2 to about 2.5.
- PDI polydispersity index
- the polyarylene ether resin may have a polydispersity index (PDI) of about 1.3 kPa to about 1.8.
- the polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min.
- MI melt index
- the melt index of the polyolefin resin is within the above range, it can be easily mixed with other resins and can effectively improve the mechanical strength of the thermoplastic resin composition comprising the same.
- the polyolefin resin may have a melt index (MI) of about 0.1 g / 10 min to about 20 g / 10 min.
- the polyolefin resin may have a melting point of about 80 °C to about 170 °C. When the melting point of the polyolefin resin is within the above range, it is possible to effectively improve the heat resistance and mechanical strength of the thermoplastic resin composition comprising the same. Specifically, the polyolefin resin may have a melting point of about 95 ° C to about 135 ° C, more specifically about 105 ° C to about 125 ° C.
- the polyolefin-based resin may have a weight average molecular weight (Mw) of about 10,000 ⁇ g / mol to about 1,000,000 ⁇ g / mol.
- Mw weight average molecular weight
- the polyolefin resin may have a weight average molecular weight (Mw) of about 40,000 kg / mol to about 300,000 kg / mol.
- the polyolefin resins may be used alone or in combination of two or more, and may have a weighted average density of about 0.95 g / cm 3 or less. In this case, the flexibility and cold resistance of the thermoplastic resin composition including the same can be effectively improved.
- the polyolefin-based resin may have a weight-weighted average density of about 0.94 g / cm 3 or less, more specifically about 0.91 g / cm 3 to 0.94 g / cm 3 .
- the weight-weighted average density means that the weight of each polyolefin is multiplied by each polyolefin density and averaged. When a single resin is used, the density of the resin is a weighted weight average density.
- the polyolefin resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ultra low density Ultra low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene and combinations thereof It may include one selected from, but is not limited thereto.
- the polyolefin resin may be a linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ethylene-propylene copolymer (ethylene- propylene copolymer, ethylene-butene copolymer, and combinations thereof.
- LLDPE linear low density polyethylene
- LDPE low density polyethylene
- ethylene-octene copolymer ethylene-octene copolymer
- ethylene-propylene copolymer ethylene- propylene copolymer
- ethylene-butene copolymer ethylene-butene copolymer
- the styrene repeating unit is compatible with the polyarylene ether resin, the olefin repeating unit with the polyolefin resin By acting as a compatibilizer having compatibility, the polyarylene ether resin and the polyolefin resin can be uniformly dispersed.
- the (b-1) copolymer is a styrene-ethylene-butylene-styrene copolymer (styrene-ethylene-butylene-styrene copolymer, SEBS), styrene-butadiene-styrene copolymer (styrene-butadiene-styrene copolymer, SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (SIS), styrene-ethylene copolymer (styrene) -ethylene copolymer), styrene-ethylene-butadiene-styrene copolymer (styrene-ethylene-butadiene-styrene copolymer) may include one selected from, but combinations thereof, but is not limited thereto.
- SEBS s
- the (b-1) copolymer may include about 20 wt% to about 45 wt% of a styrene part based on the total weight of the (b-1) copolymer. In this case, compatibility with polyarylene ether resin and compatibility with polyolefin resin can be improved effectively. Specifically, the copolymer (b-1) may include about 30 wt% to about 40 wt% of the styrene portion based on the total weight of the copolymer.
- the ratio of the content (wt%) of the arylene portion in the polyarylene ether resin to the content (wt%) of the styrene portion in the copolymer is about 100: 20 to about 100: 55 Can be. In this case, the elongation, heat resistance, flame retardancy, and cold resistance of the thermoplastic resin composition can be effectively improved.
- the ratio of the content of arylene portion (% by weight) in the polyarylene ether resin to the content (% by weight) of styrene part in the copolymer is about 100: 30 to about 100: 50, more specifically And from about 100: 35 to about 100: 45.
- the (b-2) polar copolymer serves to help uniformly disperse the polyarylene ether-based resin and the polyolefin-based resin, and also includes a polar functional group to fill fillers, flame retardants, and other additives with the base resin.
- the polar copolymer (b-2) is about 0.1 parts by weight to 100 parts by weight of the total repeating units of the polar copolymer including a bond between elements having an electronegativity difference of about 0.5 kPa to about 3.0. It is grafted at about 7.0 parts by weight.
- the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants and other additives may be effectively and uniformly dispersed in the base resin.
- the polar copolymer (b-2) may be grafted at about 0.3 parts by weight to about 2.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar copolymer.
- the polar functional group is a substituted or unsubstituted C3 to C30 anhydride group, a substituted or unsubstituted C1 to C30 carboxyl group, a substituted or unsubstituted C2 to C30 ester group, a hydroxyl group, a substituted or unsubstituted C1 to C30 Alcohol group, amine group (NH 2 ), substituted or unsubstituted C1 to C20 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or mutually Different and each independently C1 to C10 alkyl group), substituted or unsubstituted C2 to C30 epoxy group, substituted or unsubstituted C1 to C30 ketone group, -SH, substituted or unsubstituted C1 to C30 thioalcohol group and these It may be selected from a combination of, specifically substituted or unsubstitute
- the (b-2) polar copolymer is maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), maleic hydride-grafted styrene-ethylene-butadiene -Styrene copolymer, maleic hydride-grafted styrene-ethylene-styrene copolymer, maleic hydride-grafted styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene Styrene copolymer, maleic hydride-grafted styrene-ethylene-octene-styrene copolymer, maleic hydride-grafted styrene-isoprene-styrene copolymer, and combinations thereof.
- MA-SEBS maleic hydride-grafted styrene
- the (b-2) polar copolymer may include about 10 wt% to about 50 wt% of the styrene repeating unit with respect to the total amount of repeating units included in the (b-2) polar copolymer.
- the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved.
- the (b-2) polar copolymer may include about 15% to about 35% by weight of the styrene-based repeating unit based on the total amount of repeating units included in the (b-2) polar copolymer. .
- the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %
- the (b-1) copolymer may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
- the base resin is about 20% to about 55% by weight of the polyarylene ether resin and about 45% to about 80% by weight of the polyolefin resin based on the total amount of the base resin. %, And the copolymer may be included in about 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin.
- the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %
- the (b-2) polar copolymer may be included in about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
- the base resin (A) may include about 20 wt% to about 55 wt% of the polyarylene ether resin and about 45 wt% of the polyolefin resin based on the total amount of the base resin.
- about 80% by weight, and the (b-2) polar copolymer may be included in an amount of about 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin.
- the thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition.
- the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants, and other additives may be effectively and uniformly dispersed in the base resin.
- the thermoplastic resin composition may be grafted to about 0.01 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units included in the thermoplastic resin composition.
- a thermoplastic resin composition includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, (B) (b-1) a styrene repeating unit, and an air containing an olefin repeating unit. (B-2) a copolymer comprising a styrene repeating unit and an olefin repeating unit and grafted with a polar functional group, a polymer containing a styrene repeating unit and a grafted polar functional group, and an olefin repeating unit And polar polymers selected from polymers grafted with polar functional groups and combinations thereof.
- the content of the polyolefin-based resin (W OL ) and the content of the polyarylene ether-based resin (W AR ) satisfies the relationship of W AR ⁇ 1.9 ⁇ W OL
- the polar functional group has a slight difference in electronegativity And (b-2)
- the polar polymer is grafted from about 0.1 parts by weight to about 7.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar polymer. have.
- the copolymer (b-1) includes a styrene repeating unit and an olefin repeating unit to uniformly disperse the polyarylene ether resin and the polyolefin resin, and the thermoplastic resin composition including the same has excellent physical properties. Can help you implement
- the (b-1) copolymer may be a styrene-ethylene-butylene-styrene copolymer (SEBS), a styrene-butadiene-styrene copolymer (SBS), a styrene-ethylene-propylene-styrene copolymer (SEPS), Styrene-isoprene-styrene copolymer (SIS), styrene-ethylene copolymer, styrene-ethylene-butadiene-styrene copolymer, styrene-ethylene-octene-styrene copolymer, and combinations thereof, It is not limited to this.
- SEBS styrene-ethylene-butylene-styrene copolymer
- SBS styrene-butadiene-styrene copolymer
- SEPS styrene-ethylene-prop
- the (b-1) copolymer may include about 10% by weight to about 50% by weight of the styrene-based repeating unit based on the total amount of repeating units included in the (b-1) copolymer.
- the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved.
- the (b-1) copolymer may include about 15 wt% to about 35 wt% of the styrene-based repeating unit based on the total amount of repeating units included in the (b-1) copolymer.
- the (b-2) polar polymer serves to help uniformly disperse the polyarylene ether resin and the polyolefin resin, and also includes a polar functional group to fill fillers, flame retardants and other additives with the base resin. By increasing the affinity of the filler may help to uniformly disperse fillers, flame retardants and other additives in the base resin.
- the polar polymer (b-2) may have a polar functional group including a bond between elements having an electronegativity difference of about 0.5 kPa to about 3.0, based on 100 parts by weight of the total repeating unit included in the polar polymer, and about 0.1 part by weight to about 7.0. It is grafted in parts by weight.
- the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants and other additives may be effectively and uniformly dispersed in the base resin.
- the polar polymer (B2) may be grafted at about 0.3 parts by weight to about 2.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar polymer.
- the (b-2) polar polymer may be a maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), a maleic hydride-grafted styrene-ethylene-butadiene- Styrene copolymer, maleic hydride-grafted styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene-styrene copolymer, maleic hydride-grafted styrene-isoprene- Styrene copolymer, maleic anhydride grafted styrene-ethylene copolymer, maleic unhydride-grafted styrene-ethylene-styrene copolymer, maleic unhydride-graft Styrene-ethylene-octene-styrene copolymer, male
- the styrene repeating unit may include about 10% by weight to about 50% by weight based on the total amount of repeating units included therein. And specifically, about 15% to about 35% by weight.
- the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved. Can be.
- the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %
- the (b-1) copolymer may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin
- the (b-2) polar polymer may include 100 parts by weight of the base resin. It can be included from about 1 to about 40 parts by weight relative to parts by weight.
- the base resin (A) may include about 20 wt% to about 55 wt% of the polyarylene ether resin and about 45 wt% of the polyolefin resin based on the total amount of the base resin.
- the (b-1) copolymer may be included in an amount of about 5 parts by weight to about 30 parts by weight with respect to 100 parts by weight of the base resin, and the (b-2) polar polymer is About 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin may be included.
- the thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition.
- the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants, and other additives may be effectively and uniformly dispersed in the base resin.
- the thermoplastic resin composition may be grafted to about 0.01 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units included in the thermoplastic resin composition.
- thermoplastic resin composition may further include a filler, specifically, an inorganic filler.
- the fillers or inorganic fillers may serve as flame retardants and reinforcing agents to improve flame retardancy and mechanical properties, such as wear resistance, of the thermoplastic resin composition comprising the same.
- the inorganic filler may have a decomposition temperature of about 200 ° C. or more. If the decomposition temperature of the inorganic filler is within the above range, physical properties may not be impaired during melt mixing with the polymer. Specifically, the inorganic filler may have a decomposition temperature of about 200 ° C to about 900 ° C, more specifically about 250 ° C to about 350 ° C. The decomposition temperature of the inorganic filler is measured by heating in nitrogen or air using a Q5000 (manufactured by TA Instrument) equipment.
- Q5000 manufactured by TA Instrument
- the inorganic filler is magnesium oxide, magnesium hydroxide, aluminum hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate (potassium titanate), magnesium silicate (magnesium silicate), aluminum oxide hydroxide (aluminum oxide hydroxide), and combinations thereof, but is not limited thereto.
- the inorganic filler may include one selected from magnesium oxide, magnesium hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate, magnesium silicate, and combinations thereof.
- the thermoplastic resin composition may include about 1 parts by weight to about 100 parts by weight of the (inorganic) filler with respect to 100 parts by weight of the thermoplastic resin composition not containing the (inorganic) filler.
- the filler is included in the above range, it is possible to effectively improve the flame retardancy and mechanical properties, such as wear resistance of the thermoplastic resin composition comprising the same.
- the thermoplastic resin composition may contain about 10 parts by weight to about 100 parts by weight, more specifically about 10 parts by weight to about 50 parts by weight, based on 100 parts by weight of the thermoplastic resin composition not containing the filler. More specifically, it may include from about 10 parts by weight to about 40 parts by weight.
- thermoplastic resin composition may further include a flame retardant.
- the flame retardant may play a role of improving flame retardancy and heat resistance of the thermoplastic resin composition including the same.
- the flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds and combinations thereof It may include one, but is not limited thereto.
- the thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant.
- the thermoplastic resin composition may contain about 1 parts by weight to about 40 parts by weight, more specifically about 3 parts by weight to about 30 parts by weight, based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant. More specifically, the content may be included in about 5 parts by weight to about 20 parts by weight.
- the filler and the flame retardant may be included in a weight ratio of about 50: 1 Pa to about 1:10.
- the content ratio of the filler and the flame retardant is within the above range, it is possible to effectively improve the flame retardancy, heat resistance, mechanical strength and elongation of the thermoplastic resin composition including the same.
- the filler and the flame retardant may be included in a weight ratio of about 10: 1 kPa to about 1: 3.
- the thermoplastic resin composition may have a limited oxygen index (LOI) of about 18 kPa to about 50.
- LOI limited oxygen index
- the thermoplastic resin composition may have excellent flame resistance, heat resistance and mechanical strength.
- the thermoplastic resin composition may have a limiting oxygen index (LOI) of about 21 kPa to about 35, more specifically about 21 kPa to about 28.
- the thermoplastic resin composition may include dyes, pigments, stabilizers, lubricants, etc., as necessary to improve injection moldability, physical property balance, dispersibility, and to prevent oxidation and to suppress the formation of die drool.
- Processing additives such as stearates, antibacterial agents, mold release agents, resin antioxidants, copper antioxidants, and halogen scavengers may be further appropriately included. In this case, the additives may be used alone or in combination of two or more thereof.
- Thermoplastic resin composition according to one embodiment may be prepared by a known method for producing a resin composition. For example, after mixing each of the components and other additives simultaneously, they can be melt extruded in an extruder and made into pellets.
- Thermoplastic resin composition does not include a separate crosslinking (crosslinking) can be easily recycled and does not use a halogen-based flame retardant is environmentally friendly.
- the thermoplastic resin composition includes the polyolefin-based resin and the polyarylene ether-based resin in a specific weight range, and includes a specific copolymer, thereby providing workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, insulation, and mechanical strength. And chemical resistance can be effectively improved.
- thermoplastic resin composition manufactures a molded article including the thermoplastic resin composition.
- the molded article may be manufactured by various methods such as injection molding, blow molding, extrusion, and thermoforming using the thermoplastic resin composition.
- the molded article may be a wire or a wire covering material, which may be used in various fields such as power lines, communication lines, automotive wires, electronic device wires, nuclear power wires, and wind power wires.
- FIG. 1 a cross-sectional view of a wire according to one embodiment is shown in FIG. 1.
- the wire 1 comprises a conductor 2 and a sheathing material 4 surrounding the conductor.
- the conductor 2, the coating material 4 or a combination thereof may include the thermoplastic resin composition.
- the conductor 2 may be one strand or may include two or more strands.
- the coating member 4 may be formed to surround each strand, or the coating member 4 may be formed to surround several strands at once.
- FIG. 2 a cross-sectional view of a wire according to another embodiment is shown in FIG. 2.
- the electric wire 10 surrounds the conductor 11, the covering material 13 surrounding the conductor 11, the insulator 15 surrounding the covering material 13, and the insulator 15. It includes a sheath (17).
- the conductor 11, the covering 13, the insulator 15, the sheath 17, or a combination thereof may include the thermoplastic resin composition.
- the conductor 11 may be one strand or may include two or more strands.
- the covering 13, the insulator 15, the sheath 17, or a combination thereof are formed to surround each strand, or the covering 13 is formed so as to surround several strands at once.
- the insulator 15, the sheath 17, or a combination thereof may be formed, but is not limited thereto.
- FIG. 3 a cross-sectional view of a wire according to another embodiment is shown in FIG. 3.
- the electric wire 20 surrounds the conductor 21, the covering member 23 surrounding the conductor 21, the insulator 25 surrounding the covering member 23, and the insulator 25. Shield 27, and a sheath 29 surrounding the shield 27.
- the conductor 21, the cover material 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof may include the thermoplastic resin composition.
- the conductor 21 may be one strand or may include two or more strands.
- the coating member 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof are formed to surround each strand, or the strands are surrounded at one time.
- the covering 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof may be formed, but is not limited thereto.
- the molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618.
- the elongation of the molded article is within the above range, it can be effectively elongated without being broken when pulled through various spaces, and can have excellent compatibility, flexibility and cold resistance.
- the molded article may have an elongation of about 110% to about 600%, more specifically about 120% to about 400%, more specifically about 150% to about 400% as measured by JASO D 618.
- the JASO D 618 is a 2008 version.
- the molded article may have an elongation after aging for about 240 hours at a temperature of about 150 ° C. may be about 60% or more relative to the elongation before aging, which can be obtained by calculating the following Equation 1.
- the molded article can maintain excellent durability even when used for a long time in a high temperature environment.
- the molded article has an elongation after the molded article aged at a temperature of about 150 ° C. for about 240 hours, about 60% to about 130%, more specifically about 60% to about elongation before the aging. May be 100%.
- the molded article may have a time from extinguishing to igniting, as measured by ISO 6722, within about 70 seconds, such as from about 1 second to about 70 seconds.
- the time from the ignition to extinguishing the molded article is within the above range, the molded article may have excellent flame retardancy.
- the molded article has a time from ignition to extinguishment as measured by ISO 6722 within about 50 seconds, such as about 1 second to about 50 seconds, more specifically about 1 second to about 40 seconds, more specifically About 1 second to about 20 seconds, more specifically about 1 second to about 15 seconds.
- the ISO 6722 is the August 1, 2006 version.
- the molded article may have a tensile strength of about 5 MPa to about 60 MPa as measured by ASTM D638. When the tensile strength of the molded article is within the above range, the molded article has excellent mechanical strength and can be effectively applied to various applications. Specifically, the molded article may have a tensile strength of about 10 MPa to about 40 MPa, more specifically about 15 MPa to about 35 MPa as measured by ASTM D638.
- the molded article may have a wear resistance of about 400 mm to about 3000 mm as measured by the ISO 6722 sandpaper abrasion test method.
- the wear resistance of the molded article is within the above range, the molded article may have appropriately balanced strength and flexibility.
- the molded article may have a wear resistance of about 600 mm to about 2500 mm as measured by the ISO 6722 sandpaper abrasion test method.
- the ISO 6722 is the August 1, 2006 version.
- the molded article may have a diameter change rate of about 15% or less after gasoline immersion as measured by ISO 6722.
- the diameter change rate after the gasoline immersion of the molded product is within the above range, the molded article may have excellent oil resistance, flexibility and cold resistance.
- the molded article may have a diameter change rate of about 0.01% to about 10.0% after gasoline immersion as measured by ISO 6722.
- the ISO 6722 is the August 1, 2006 version.
- the molded article may have an abnormality in the lead when the cold resistance evaluation according to ISO 6722, and may pass the withstand voltage test.
- the ISO 6722 is the August 1, 2006 version.
- thermoplastic resin composition Each component used for manufacture of a thermoplastic resin composition is as follows.
- Linear low density polyethylene LLDPE 9730 (manufactured by Hanwha Chemical), density 0.92 g / cm 3 , melting point 112 ° C
- Maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS: Tuftec M1913 (manufactured by Asahi Kasei Chemicals), maleic hydride
- the graft ratio of 0.5 parts by weight relative to the total 100 parts by weight of the repeating units contained in the styrene-ethylene-butylene-styrene copolymer, the styrene repeating unit content is the total amount of repeating units included in the styrene-ethylene-butylene-styrene copolymer 30 wt% against
- Maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS: Tuftec M1913 (manufactured by Asahi Kasei Chemicals), maleic hydride
- the graft ratio of 0.5 parts by weight relative to the total 100 parts by weight of the repeating units contained in the styrene-ethylene-butylene-styrene copolymer, the styrene repeating unit content is the total amount of repeating units included in the styrene-ethylene-butylene-styrene copolymer 30 wt% against
- Maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS): The graft ratio of maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (styrene-ethylene-butyl) 8.0 parts by weight based on 100 parts by weight of the total repeating units contained in the styrene-styrene copolymer, and styrene repeating unit content is 30% by weight based on the total amount of the repeating units included in the styrene-ethylene-butylene-styrene copolymer.
- Styrene-ethylene-butylene-styrene copolymer SEBS: Kraton G1643 (manufactured by Kraton Polymer), content of styrene portion 20% by weight
- Styrene-ethylene-butylene-styrene copolymer SEBS: Kraton D1102 (manufactured by Kraton Polymer), content of styrene portion 30% by weight
- Styrene-ethylene-butylene-styrene copolymer SEBS: Kraton G1657 (manufactured by Kraton Polymer), content of styrene portion 15% by weight
- Styrene-ethylene-butylene-styrene copolymer (b-1-7) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton A1535 (manufactured by Kraton Polymer), content of styrene portion 60% by weight
- the decomposition temperature was measured using a Q5000 (manufactured by TA Instrument) equipment.
- thermoplastic resin compositions according to Examples 1 to 7 and Comparative Examples 1 to 3 were prepared with the compositions shown in Table 1 using the above-mentioned components.
- thermoplastic resin compositions of Examples 8 to 11 and Comparative Examples 4 to 7 were prepared with the compositions shown in Table 2 below.
- Example Comparative example 8 9 10 11 4 5 6
- LLDPE 40 50 50 50 15 50 50 (b-2-1) Tuftec M1913 Parts by weight relative to 100 parts by weight of the base resin 20 20 20 (b-1) (b-1-1) 20 20 (b-1-2) 20 (b-2-2) Tuftec M1913 10 10 (b-2-3)
- the thermoplastic resin composition was prepared in the form of a wire through an extruder. At this time, a wire rod of 0.5 SQ was used.
- the flame retardancy was evaluated by measuring the time taken before ignition after ignition according to the ISO 6722 flame retardant test method. The smaller the value, the faster the fire extinguisher is.
- each of the specimens of Examples 1 to 7 and Comparative Examples 1 to 3 of the specimens prepared in Test Example 1 was aged at a temperature of about 150 ° C. for about 240 hours, and then a voltage of about 8 kV for about 1 minute. Was added to evaluate the heat resistance and voltage resistance according to whether or not the specimen was destroyed. At this time, each specimen is immersed in a water-filled water bath, and if there is no current leakage, it is marked as "pass” because the specimen is not destroyed, and if there is a current leakage, it is considered as "fail". Display.
- each of the specimens of Examples 1 to 7 and Comparative Examples 1 to 3 was evaluated for cold resistance according to the ISO 6722 cold resistance (low temperature characteristics) evaluation method. At this time, if there is no abnormality in the conductor and there is no current leakage and there is no abnormality in the breakdown voltage, the specimen is not broken and is marked as "pass”. It is marked as "fail” because it is destroyed.
- wear resistance was evaluated according to the ISO 6722 sandpaper abrasion test method. The larger the value, the better the wear resistance.
- Test Example 8 Evaluation of physical property retention after heating
- each of the specimens of Examples 8 to 11 and Comparative Examples 4 to 6 after aging (240) for 240 hours at a temperature of about 150 °C to measure the elongation before aging The physical property retention after heating was evaluated by calculating the ratio of elongation after aging to Equation 1 below. The larger the value, the better the property retention after heating.
- Example Comparative example 8 9 10 11 4 5 6 % Elongation 270 220 250 250 50 90 190 Flame retardant (seconds) 20 50 40 40 10 70 100 Tensile Strength (MPa) 27 23 22 22 30 25 20 Abrasion Resistance (mm) 2500 2000 1900 1800 3000 2000 1000 Physical property retention rate after heating (%) 80 65 70 70 45 45 Oil resistance (%) 7 5 5 4 20 8 8
- thermoplastic resin composition of Examples 1 to 7 is excellent in cold resistance than the case of using the thermoplastic resin composition of Comparative Examples 1 to 3.
- thermoplastic resin compositions of Examples 1 to 7 were used, the flame retardancy was superior to that of the thermoplastic resin compositions of Comparative Examples 1 and 2, and the elongation was superior to that when the thermoplastic resin compositions of Comparative Examples 2 and 3 were used.
- heat resistance and withstand voltage resistance are superior to the case where the thermoplastic resin composition of Example 2 is used, and oil resistance is superior to the case where the thermoplastic resin composition of Comparative Example 3 is used.
- thermoplastic resin compositions of Examples 1 to 7 have excellent cold resistance and at the same time have excellent elongation, flame retardancy, heat resistance and voltage resistance, abrasion resistance, and oil resistance.
- thermoplastic resin compositions of Examples 8 to 11 were used, the elongation and oil resistance were superior to those of the thermoplastic resin compositions of Comparative Examples 4 to 6, and the thermoplastic resin compositions of Comparative Examples 5 and 6 were used. It can be seen that the flame retardancy and the retention of physical properties after heating are superior to the case of using, and the tensile strength and the wear resistance are superior to the case of using the thermoplastic resin composition of Comparative Example 6.
- thermoplastic resin compositions of Examples 8 to 11 when used, it can be confirmed that all of the elongation, flame retardancy, tensile strength, wear resistance, physical property retention after heating, and oil resistance are excellent.
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Description
열가소성 수지 조성물 및 이를 포함하는 성형품에 관한 것이다.A thermoplastic resin composition and a molded article including the same.
최근 전기전자 기기 부품, 자동차 기기 부품, 또는 화학 기기 부품 등에 사용되는 전선 또는 전선 피복재 등의 재료로서, 유연성, 난연성, 내마모성, 기계적 강도, 내화학성 및 내열성이 우수한 수지가 요구되고 있다. 또한, 환경적인 측면을 고려하여 용이하게 재활용할 수 있는 수지가 요구되고 있다.Recently, as materials such as electric wires or wire coating materials used in electric and electronic device parts, automobile device parts, chemical device parts, and the like, a resin having excellent flexibility, flame retardancy, wear resistance, mechanical strength, chemical resistance, and heat resistance is desired. In addition, there is a demand for a resin that can be easily recycled in consideration of environmental aspects.
전선 피복재로 널리 사용되고 있는 폴리올레핀은 유연성 및 내화학성이 우수하나, 난연성, 내마모성, 기계적 강도 및 내열성이 열악한 단점이 있다.Polyolefins, which are widely used as wire covering materials, have excellent flexibility and chemical resistance, but have disadvantages of poor flame retardancy, wear resistance, mechanical strength, and heat resistance.
한편, 전기전자 기기 부품 및 자동차 기기 부품의 재료로 널리 사용되고 있는 폴리페닐렌에테르는 절연성, 난연성, 기계적 강도, 내열성, 내수성 및 치수안정성이 우수하나, 용융 점도가 높아 가공성이 열악하고, 유연성 및 내화학성이 열악한 단점이 있다.On the other hand, polyphenylene ether widely used as a material for electric and electronic device parts and automotive device parts has excellent insulation, flame retardancy, mechanical strength, heat resistance, water resistance and dimensional stability, but due to its high melt viscosity, poor workability, flexibility and resistance The disadvantage is poor chemicality.
따라서, 가공성, 유연성, 난연성, 내마모성, 내열성, 기계적 강도 및 내화학성이 우수하며, 용이하게 재활용할 수 있는 수지 조성물에 대한 연구가 진행되고 있다.Therefore, research is being conducted on resin compositions that are excellent in workability, flexibility, flame retardancy, wear resistance, heat resistance, mechanical strength and chemical resistance and can be easily recycled.
일 구현예는 가공성, 유연성, 난연성, 내마모성, 내열성, 내전압성, 기계적 강도 및 내화학성이 우수하고 용이하게 재활용할 수 있는 열가소성 수지 조성물을 제공한다.One embodiment provides a thermoplastic resin composition excellent in workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, mechanical strength and chemical resistance and easily recyclable.
다른 일 구현예는 상기 열가소성 수지 조성물을 포함하는 성형품을 제공한다.Another embodiment provides a molded article including the thermoplastic resin composition.
일 구현예에 따른 열가소성 수지 조성물은 (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, 그리고 (B) (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체를 포함한다. 이때, 상기 폴리올레핀계 수지의 함량(WOL)과 상기 폴리아릴렌에테르계 수지의 함량(WAR)은 WAR≤1.9×WOL의 관계식을 만족하며, 상기 폴리아릴렌에테르계 수지에서의 아릴렌 부분의 함량(중량%)과 상기 공중합체에서의 스티렌 부분의 함량(중량%)의 비는 약 100:20 내지 약 100:55이다.According to one embodiment, a thermoplastic resin composition includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, and (B) an air including (b-1) a styrene repeating unit and an olefin repeating unit. Include coalescing. At this time, the content of the polyolefin resin (W OL ) and the content of the polyarylene ether resin (W AR ) satisfies the relationship of W AR ≤1.9 × W OL , the aryl in the polyarylene ether resin The ratio of the content (wt%) of the styrene portion to the content (wt%) of the styrene portion in the copolymer is about 100: 20 to about 100: 55.
또 다른 일 구현예에 따른 열가소성 수지 조성물은, (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, 그리고 (B) (b-2) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 극성 공중합체를 포함한다. 이때, 상기 폴리올레핀계 수지의 함량(중량, WOL)과 상기 폴리아릴렌에테르계 수지의 함량(중량, WAR)은 WAR≤1.9×WOL의 관계식을 만족하며, 상기 극성 작용기는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하고, 상기 (b-2) 극성 공중합체는 상기 극성 작용기가 상기 극성 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다.The thermoplastic resin composition according to another embodiment may include (A) a base resin including a polyarylene ether resin and a polyolefin resin, and (B) (b-2) a styrene repeat unit and an olefin repeat unit. And polar copolymers with grafted polar functional groups. In this case, the content (weight, W OL ) of the polyolefin resin and the content (weight, W AR ) of the polyarylene ether-based resin satisfy a relational expression of W AR ≤1.9 × W OL , and the polar functional group is electronegative. And a bond between elements having a difference of about 0.5 to about 3.0, wherein the polar copolymer (b-2) is from about 0.1 part by weight to 100 parts by weight of the total repeating units including the polar functional group in the polar copolymer. It is grafted at about 7.0 parts by weight.
상기 폴리올레핀계 수지는 약 0.1 g/10min 내지 약 30 g/10min의 용융지수(melt index, MI)를 가질 수 있다.The polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min.
상기 폴리올레핀계 수지는 약 80℃ 내지 약 170℃의 녹는점(melting point)을 가질 수 있다.The polyolefin resin may have a melting point of about 80 ℃ to about 170 ℃.
상기 폴리올레핀계 수지는 약 0.95 g/cm3 이하의 중량가중평균밀도를 가질 수 있다.The polyolefin resin may have a weighted average density of about 0.95 g / cm 3 or less.
구체적으로는 상기 폴리올레핀계 수지는 고밀도 폴리에틸렌(high density polyethylene, HDPE), 선형 저밀도 폴리에틸렌(linear low density polyethylene, LLDPE), 저밀도 폴리에틸렌(low density polyethylene, LDPE), 에틸렌-옥텐 공중합체(ethylene-octene copolymer), 초저밀도 폴리에틸렌(ultra-low density polyethylene), 중밀도 폴리에틸렌(medium density polyethylene), 에틸렌-프로필렌 공중합체(ethylene-propylene copolymer), 에틸렌-부텐 공중합체(ethylene-butene copolymer), 폴리프로필렌(polypropylene) 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.Specifically, the polyolefin-based resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer ), Ultra-low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene ) And combinations thereof.
상기 (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체는 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS), 스티렌-부타디엔-스티렌 공중합체(styrene-butadiene-styrene copolymer, SBS), 스티렌-에틸렌-프로필렌-스티렌 공중합체(styrene-ethylene-propylene-styrene copolymer, SEPS), 스티렌-이소프렌-스티렌 공중합체(styrene-isoprene-styrene copolymer, SIS), 스티렌-에틸렌 공중합체(styrene-ethylene copolymer), 스티렌-에틸렌-부타디엔-스티렌 공중합체(styrene-ethylene-butadiene-styrene copolymer) 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.The copolymer comprising the (b-1) styrene repeating unit and the olefin repeating unit is styrene-ethylene-butylene-styrene copolymer (SEBS), styrene-butadiene-styrene air Styrene-butadiene-styrene copolymer (SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (SIS) ), Styrene-ethylene copolymer (styrene-ethylene copolymer), styrene-ethylene-butadiene-styrene copolymer (styrene-ethylene-butadiene-styrene copolymer) and combinations thereof may be included.
상기 극성 작용기는 치환 또는 비치환된 C3 내지 C30 언하이드라이드기, 치환 또는 비치환된 C1 내지 C30 카르복시기, 치환 또는 비치환된 C2 내지 C30 에스테르기, 하이드록시기, 치환 또는 비치환된 C1 내지 C30 알코올기, 아민기(NH2), 치환 또는 비치환된 C1 내지 C20 아미노기(NH(R200) 또는 N(R201)(R202)이고, 여기서 R200, R201 및 R202는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C10 알킬기임), 치환 또는 비치환된 C2 내지 C30 에폭시기, 치환 또는 비치환된 C1 내지 C30 케톤기, -SH, 치환 또는 비치환된 C1 내지 C30 티오알코올기 및 이들의 조합에서 선택될 수 있다.The polar functional group is a substituted or unsubstituted C3 to C30 anhydride group, a substituted or unsubstituted C1 to C30 carboxyl group, a substituted or unsubstituted C2 to C30 ester group, a hydroxyl group, a substituted or unsubstituted C1 to C30 Alcohol group, amine group (NH 2 ), substituted or unsubstituted C1 to C20 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or mutually Different and each independently C1 to C10 alkyl group), substituted or unsubstituted C2 to C30 epoxy group, substituted or unsubstituted C1 to C30 ketone group, -SH, substituted or unsubstituted C1 to C30 thioalcohol group and these Can be selected from a combination of
상기 (b-2) 극성 공중합체는 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS), 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부타디엔-스티렌 공중합체(maleic anhydride grafted styrene-ethylene-butadiene-styrene copolymer), 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-부타디엔-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-프로필렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-옥텐-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-이소프렌-스티렌 공중합체 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.The (b-2) polar copolymer is maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), maleic hydride (maleic anhydride-grafted styrene-ethylene-butylene-styrene copolymer) Maleic Anhydride Grafted Styrene-Ethylene-Butadiene-Styrene Copolymer, Maleic Unhydride-Grafted Styrene-Ethylene-Styrene Copolymer, Maleic Unhydride-Graft Styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene-styrene copolymer, maleic hydride-grafted styrene-ethylene-octene-styrene copolymer, maleic hydride It may include one selected from the grafted x styrene-isoprene-styrene copolymer and combinations thereof.
상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-1) 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다.In the thermoplastic resin composition, (A) the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %, And the (b-1) copolymer may be included in an amount of about 1 part by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-2) 극성 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다.In the thermoplastic resin composition, (A) the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %, And the (b-2) polar copolymer may be included in about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin.
상기 열가소성 수지 조성물은 상기 극성 작용기가 상기 열가소성 수지 조성물에 포함되는 반복단위 전체 100 중량부에 대하여 약 0.001 중량부 내지 약 0.5 중량부로 그래프트되어 있을 수 있다.The thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition.
다른 일 구현예에서, 상기 열가소성 수지 조성물은 (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체, 그리고 (b-2) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 공중합체, 스티렌계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 중합체, 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 중합체 및 이들의 조합에서 선택되는 극성 중합체를 포함한다. 이 때, 상기 폴리올레핀계 수지의 함량(중량, WOL)과 상기 폴리아릴렌에테르계 수지의 함량(중량, WAR)은 WAR ≤1.9×WOL의 관계식을 만족하며, 상기 극성 작용기는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하고, 상기 (b-2) 극성 중합체는 상기 극성 작용기가 상기 극성 중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다.In another embodiment, the thermoplastic resin composition is a (A) a base resin containing a polyarylene ether resin and a polyolefin resin, (b-1) a copolymer comprising a styrene repeat unit and an olefin repeat unit, And (b-2) a copolymer comprising a styrene repeating unit and an olefin repeating unit and having a polar functional group grafted thereon, a polymer containing a styrene repeating unit and a polar functional group grafted therein, an olefin repeating unit having a polarity Polar polymers selected from polymers grafted with functional groups and combinations thereof. At this time, the content of the polyolefin resin (weight, W OL ) and the content of the polyarylene ether resin (weight, W AR ) satisfies the relationship of W AR ≤ 1.9 × W OL , the polar functional group is And (b-2) the polar polymer comprises about 0.1 part by weight to about 100 parts by weight of the total repeating units of which the polar functional group is included in the polar polymer. It is grafted to 7.0 parts by weight.
상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-1) 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있고, 상기 (b-2) 극성 중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다.The base resin (A) may include about 10 wt% to about 80 wt% of the polyarylene ether resin and about 20 wt% to about 90 wt% of the polyolefin resin with respect to the total amount of the base resin. The copolymer (b-1) may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin, and (b-2) the polar polymer is about 1 part by weight based on 100 parts by weight of the base resin. It may be included in parts by weight to about 40 parts by weight.
상기 열가소성 수지 조성물은 무기 충진제를 더 포함할 수 있다.The thermoplastic resin composition may further include an inorganic filler.
상기 무기 충진제는 산화 마그네슘(magnesium oxide), 수산화 마그네슘(magnesium hydroxide), 수산화 알루미늄(aluminium hydroxide), 수산화 칼슘(calcium hydroxide), 하이드로 마그네사이트(hydromagnesite), 탄산칼슘(calcium carbonate), 티탄산칼륨(potassium titanate), 규산마그네슘(magnesium silicate), 알루미늄 옥사이드 하이드록사이드(aluminum oxide hydroxide) 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.The inorganic fillers are magnesium oxide, magnesium hydroxide, aluminum hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate and potassium titanate. ), Magnesium silicate, aluminum oxide hydroxide, and combinations thereof.
상기 열가소성 수지 조성물은 상기 무기 충진제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 무기 충진제를 약 1 중량부 내지 약 100 중량부로 포함할 수 있다.The thermoplastic resin composition may include about 1 parts by weight to about 100 parts by weight of the inorganic filler based on 100 parts by weight of the thermoplastic resin composition not containing the inorganic filler.
상기 열가소성 수지 조성물은 난연제를 더 포함할 수 있다.The thermoplastic resin composition may further include a flame retardant.
상기 난연제는 포스페이트(phosphate) 화합물, 포스파이트(phosphite) 화합물, 포스포네이트(phosphonate) 화합물, 폴리실록산, 포스파젠(phosphazene) 화합물, 포스피네이트(phosphinate) 화합물, 멜라민 화합물 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.The flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds, and combinations thereof. It may include one.
상기 열가소성 수지 조성물은 상기 난연제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 난연제를 약 1 중량부 내지 약 50 중량부로 포함할 수 있다.The thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant.
다른 일 구현예는 상기 열가소성 수지 조성물을 포함하는 성형품을 제공한다.Another embodiment provides a molded article including the thermoplastic resin composition.
상기 성형품은 전선 또는 전선 피복재일 수 있다.The molded article may be an electric wire or an electric wire covering material.
상기 성형품은 JASO D 618에 의해 측정시 신율이 약 50% 내지 약 600%일 수 있다.The molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618.
상기 성형품은 ISO 6722에 의해 측정시 점화 후 소화되기까지의 시간이 약 70초 이내일 수 있다.The molded article may have a time from ignition to extinguishment as measured by ISO 6722 within about 70 seconds.
상기 성형품은 ISO 6722 사포마모 시험 방법에 의해 측정시 내마모성이 약 400 mm 내지 약 3000 mm일 수 있다.The molded article may have a wear resistance of about 400 mm to about 3000 mm as measured by the ISO 6722 sandpaper abrasion test method.
상기 성형품은 ISO 6722에 의해 측정시 가솔린(gasoline) 침지 후 직경 변화율이 약 15% 이하일 수 있다. The molded article may have a diameter change rate of about 15% or less after gasoline immersion as measured by ISO 6722.
폴리올레핀계 수지와 폴리아릴렌에테르계 수지를 특정 중량 범위로 포함하고, 특정한 공중합체나, 혹은 특정한 극성 공중합체 또는 특정한 극성 중합체를 포함함으로써, 가공성, 유연성, 난연성, 내마모성, 내열성, 내전압성, 기계적 강도 및 내화학성이 우수하고 재활용할 수 있는 열가소성 수지 조성물 및 이를 포함하는 성형품을 제공한다.By including a polyolefin resin and a polyarylene ether resin in a specific weight range, by including a specific copolymer, or a specific polar copolymer or a specific polar polymer, workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, mechanical Provided is a thermoplastic resin composition excellent in strength and chemical resistance and recyclable, and a molded article including the same.
도 1은 일 구현예에 따른 전선의 횡단면도이다.1 is a cross-sectional view of a wire according to one embodiment.
도 2는 다른 일 구현예에 따른 전선의 횡단면도이다.2 is a cross-sectional view of a wire according to another embodiment.
도 3은 또 다른 일 구현예에 따른 전선의 횡단면도이다.3 is a cross-sectional view of a wire according to another embodiment.
이하, 본 발명의 구현예를 상세히 설명하기로 한다. 다만, 이는 예시로서 제시되는 것으로, 이에 의해 본 발명이 제한되지는 않으며 본 발명은 후술할 청구항의 범주에 의해 정의될 뿐이다.Hereinafter, embodiments of the present invention will be described in detail. However, this is presented as an example, by which the present invention is not limited and the present invention is defined only by the scope of the claims to be described later.
본 명세서에서 특별한 언급이 없는 한, "치환" 내지 "치환된"이란, 본 발명의 작용기 중의 하나 이상의 수소가 할로겐(-F, -Cl, -Br 또는 -I), 하이드록시기, 니트로기, 시아노기, 아미노기(NH2, NH(R100) 또는 N(R101)(R102)이고, 여기서 R100, R101 및 R102는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C10 알킬기임), 아미디노기, 하이드라진기, 하이드라존기, 카르복실기, 치환 또는 비치환된 알킬기, 치환 또는 비치환된 할로알킬기, 치환 또는 비치환된 알콕시기, 치환 또는 비치환된 지환족 유기기, 치환 또는 비치환된 아릴기, 치환 또는 비치환된 알케닐기, 치환 또는 비치환된 알키닐기, 치환 또는 비치환된 헤테로아릴기, 및 치환 또는 비치환된 헤테로사이클로알킬기로 이루어진 군에서 선택되는 1종 이상의 치환기로 치환된 것을 의미한다.Unless stated otherwise in the specification, "substituted" to "substituted" means that at least one hydrogen of the functional group of the present invention is halogen (-F, -Cl, -Br or -I), hydroxy group, nitro group, Cyano group, amino group (NH 2 , NH (R 100 ) or N (R 101 ) (R 102 ), wherein R 100 , R 101 and R 102 are the same or different from each other, and are each independently C1 to C10 alkyl groups) , Amidino group, hydrazine group, hydrazone group, carboxyl group, substituted or unsubstituted alkyl group, substituted or unsubstituted haloalkyl group, substituted or unsubstituted alkoxy group, substituted or unsubstituted alicyclic organic group, substituted or unsubstituted At least one substituent selected from the group consisting of a substituted aryl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted heteroaryl group, and a substituted or unsubstituted heterocycloalkyl group. It means substituted.
본 명세서에서 특별한 언급이 없는 한, "알킬기"란 C1 내지 C30 알킬기를 의미하고, 구체적으로는 C1 내지 C20 알킬기를 의미하며, "사이클로알킬기"란 C3 내지 C30 사이클로알킬기를 의미하고, 구체적으로는 C3 내지 C20 사이클로알킬기를 의미하며, "헤테로사이클로알킬기"란 C2 내지 C30 헤테로사이클로알킬기를 의미하고, 구체적으로는 C2 내지 C20 헤테로사이클로알킬기를 의미하며, "알킬렌기"란 C1 내지 C30 알킬렌기를 의미하고, 구체적으로는 C1 내지 C20 알킬렌기를 의미하며, "알콕시기"란 C1 내지 C30 알콕시기를 의미하고, 구체적으로는 C1 내지 C20 알콕시기를 의미하며, "사이클로알킬렌기"란 C3 내지 C30 사이클로알킬렌기를 의미하고, 구체적으로는 C3 내지 C20 사이클로알킬렌기를 의미하며, "헤테로사이클로알킬렌기"란 C2 내지 C30 헤테로사이클로알킬렌기를 의미하고, 구체적으로는 C2 내지 C20 헤테로사이클로알킬렌기를 의미하며, "아릴기"란 C6 내지 C30 아릴기를 의미하고, 구체적으로는 C6 내지 C20 아릴기를 의미하며, "헤테로아릴기"란 C2 내지 C30 헤테로아릴기를 의미하고, 구체적으로는 C2 내지 C18 헤테로아릴기를 의미하며, "아릴렌"기란 C6 내지 C30 아릴렌기를 의미하고, 구체적으로는 C6 내지 C20 아릴렌기를 의미하며, "헤테로아릴렌기"란 C2 내지 C30 헤테로아릴렌기를 의미하고, 구체적으로는 C2 내지 C20 헤테로아릴렌기를 의미하며, "알킬아릴기"란 C7 내지 C30 알킬아릴기를 의미하고, 구체적으로는 C7 내지 C20 알킬아릴기를 의미하며, "할로겐"이란 F, Cl, Br 또는 I를 의미한다.Unless stated otherwise in the present specification, "alkyl group" means a C1 to C30 alkyl group, specifically, a C1 to C20 alkyl group, and "cycloalkyl group" means a C3 to C30 cycloalkyl group, and specifically C3 To C20 cycloalkyl group, "heterocycloalkyl group" means C2 to C30 heterocycloalkyl group, specifically C2 to C20 heterocycloalkyl group, "alkylene group" means C1 to C30 alkylene group , Specifically, a C1 to C20 alkylene group, "alkoxy group" means a C1 to C30 alkoxy group, specifically a C1 to C20 alkoxy group, and a "cycloalkylene group" refers to a C3 to C30 cycloalkylene group It means, specifically, C3 to C20 cycloalkylene group, "heterocycloalkylene group" means C2 to C30 heterocycloalkylene group It means, specifically, C2 to C20 heterocycloalkylene group, "aryl group" means C6 to C30 aryl group, specifically C6 to C20 aryl group, "heteroaryl group" means C2 to C30 It means a heteroaryl group, specifically means a C2 to C18 heteroaryl group, "arylene" group means a C6 to C30 arylene group, specifically means a C6 to C20 arylene group, "heteroarylene group" Means a C2 to C30 heteroarylene group, specifically means a C2 to C20 heteroarylene group, "alkylaryl group" means a C7 to C30 alkylaryl group, specifically means a C7 to C20 alkylaryl group, "Halogen" means F, Cl, Br or I.
또한 본 명세서에서 특별한 언급이 없는 한, 헤테로사이클로알킬기, 헤테로사이클로알킬렌기, 헤테로아릴기 및 헤테로아릴렌기는 각각 독립적으로 N, O, S, Si 또는 P의 헤테로 원자를 하나의 고리 내에 1개 내지 3개 함유하고, 나머지는 탄소인 사이클로알킬기, 사이클로알킬렌기, 아릴기 및 아릴렌기를 의미한다.Also, unless stated otherwise in the present specification, a heterocycloalkyl group, a heterocycloalkylene group, a heteroaryl group, and a heteroarylene group each independently represent one or more heteroatoms of N, O, S, Si, or P in one ring. It contains three, and the rest means a cycloalkyl group, a cycloalkylene group, an aryl group, and an arylene group which are carbon.
또한 본 명세서에서 특별한 언급이 없는 한, "지방족"이란 C1 내지 C30 알킬, C2 내지 C30 알케닐, C2 내지 C30 알키닐, C1 내지 C30 알킬렌, C2 내지 C30 알케닐렌, 또는 C2 내지 C30 알키닐렌을 의미하고, 구체적으로는 C1 내지 C20 알킬, C2 내지 C20 알케닐, C2 내지 C20 알키닐, C1 내지 C20 알킬렌, C2 내지 C20 알케닐렌, 또는 C2 내지 C20 알키닐렌을 의미하고, "지환족"이란 C3 내지 C30 사이클로알킬, C3 내지 C30 사이클로알케닐, C3 내지 C30 사이클로알키닐, C3 내지 C30 사이클로알킬렌, C3 내지 C30 사이클로알케닐렌, 또는 C3 내지 C30 사이클로알키닐렌을 의미하고, 구체적으로는 C3 내지 C20 사이클로알킬, C3 내지 C20 사이클로알케닐, C3 내지 C20 사이클로알키닐, C3 내지 C20 사이클로알킬렌, C3 내지 C20 사이클로알케닐렌, 또는 C3 내지 C20 사이클로알키닐렌을 의미하고, "방향족"이란 C6 내지 C30 아릴, C2 내지 C30 헤테로아릴, C6 내지 C30 아릴렌 또는 C2 내지 C30 헤테로아릴렌을 의미하고, 구체적으로는 C6 내지 C16 아릴, C2 내지 C16 헤테로아릴, C6 내지 C16 아릴렌 또는 C2 내지 C16 헤테로아릴렌을 의미한다.Also, unless stated otherwise, "aliphatic" means C1 to C30 alkyl, C2 to C30 alkenyl, C2 to C30 alkynyl, C1 to C30 alkylene, C2 to C30 alkenylene, or C2 to C30 alkynylene Specifically, C1 to C20 alkyl, C2 to C20 alkenyl, C2 to C20 alkynyl, C1 to C20 alkylene, C2 to C20 alkenylene, or C2 to C20 alkynylene, and "alicyclic" C3 to C30 cycloalkyl, C3 to C30 cycloalkenyl, C3 to C30 cycloalkynyl, C3 to C30 cycloalkylene, C3 to C30 cycloalkenylene, or C3 to C30 cycloalkynylene, specifically C3 to C30 cycloalkynylene C20 cycloalkyl, C3 to C20 cycloalkenyl, C3 to C20 cycloalkynyl, C3 to C20 cycloalkylene, C3 to C20 cycloalkenylene, or C3 to C20 cycloalkynylene, meaning "aromatic" 6 to C30 aryl, C2 to C30 heteroaryl, C6 to C30 arylene or C2 to C30 heteroarylene, specifically C6 to C16 aryl, C2 to C16 heteroaryl, C6 to C16 arylene or C2 to C16 Heteroarylene means.
본 명세서에서 별도의 정의가 없는 한, "조합"이란 일반적으로는 혼합 또는 공중합을 의미하며, 지환족 유기기 및 방향족 유기기에서는 2개 이상의 고리가 융합고리를 형성하거나, 2개 이상의 고리가 단일결합, -O-, -S-, -C(=O)-, -CH(OH)-, -S(=O)-, -S(=O)2-, -Si(CH3)2-, -(CH2)p-(여기서, 1 ≤p ≤2), -(CF2)q-(여기서, 1 ≤q ≤2), -C(CH3)2-, -C(CF3)2-, -C(CH3)(CF3)- 또는 -C(=O)NH-의 작용기에 의해 서로 연결되어 있는 것을 의미한다. 여기서, "공중합"이란 블록 공중합, 랜덤 공중합, 그래프트 공중합 또는 교호 공중합을 의미하고, "공중합체"란 블록 공중합체, 랜덤 공중합체, 그래프트 공중합체 또는 교호 공중합체를 의미한다.Unless otherwise defined herein, “combination” generally means mixing or copolymerizing, in an alicyclic organic group and an aromatic organic group, at least two rings form a fused ring, or at least two rings are single Bond, -O-, -S-, -C (= O)-, -CH (OH)-, -S (= O)-, -S (= O) 2- , -Si (CH 3 ) 2- ,-(CH 2 ) p- (where 1 ≤ p ≤ 2),-(CF 2 ) q- (where 1 ≤ q ≤ 2), -C (CH 3 ) 2- , -C (CF 3 ) 2- , -C (CH 3 ) (CF 3 )-or -C (= 0) NH- means that they are connected to each other. Here, "copolymerization" means block copolymerization, random copolymerization, graft copolymerization or alternating copolymerization, and "copolymer" means a block copolymer, random copolymer, graft copolymer or alternating copolymer.
또한 본 명세서에서 "*"는 동일하거나 상이한 원자 또는 화학식과 연결되는 부분을 의미한다.In addition, in this specification, "*" means the part connected with the same or different atom or formula.
일 구현예에 따른 열가소성 수지 조성물은 (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, 그리고 (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체를 포함한다. 이 때, 상기 폴리올레핀계 수지의 함량(중량, WOL)과 상기 폴리아릴렌에테르계 수지의 함량(중량, WAR)은 WAR ≤1.9×WOL의 관계식을 만족하며, 상기 폴리아릴렌에테르계 수지에서의 아릴렌 부분의 함량(중량%)과 상기 공중합체에서의 스티렌 부분의 함량(중량%)의 비는 약 100:20 내지 약 100:55이다.The thermoplastic resin composition according to one embodiment includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, and (b-1) a copolymer including a styrene repeat unit and an olefin repeat unit. do. At this time, the content (weight, W OL ) of the polyolefin resin and the content (weight, W AR ) of the polyarylene ether-based resin satisfy the relational formula of W AR ≤1.9 × W OL , and the polyarylene ether The ratio of the content of arylene moiety (% by weight) in the system resin to the content (% by weight) of styrene moiety in the copolymer is about 100: 20 to about 100: 55.
다른 일 구현예에 따른 열가소성 수지 조성물은 (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, 그리고 (b-2) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 극성 공중합체를 포함한다. 이 때, 상기 폴리올레핀계 수지의 함량(중량, WOL)과 상기 폴리아릴렌에테르계 수지의 함량(중량, WAR)은 WAR ≤1.9×WOL의 관계식을 만족하며, 상기 극성 작용기는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하고, 상기 (B1) 극성 공중합체는 상기 극성 작용기가 상기 극성 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다.The thermoplastic resin composition according to another embodiment includes (A) a base resin including a polyarylene ether resin and a polyolefin resin, and (b-2) a styrene repeating unit and an olefin repeating unit, and a polar functional group Grafted polar copolymers. At this time, the content of the polyolefin resin (weight, W OL ) and the content of the polyarylene ether resin (weight, W AR ) satisfies the relationship of W AR ≤ 1.9 × W OL , the polar functional group is And (B1) the polar copolymer comprises about 0.1 parts by weight to about 100 parts by weight of the total repeating units of which the polar functional group is included in the polar copolymer. It is grafted to 7.0 parts by weight.
폴리아릴렌에테르계 수지는 절연성, 내수성(water resistance), 치수 안정성, 내열성, 난연성 및 기계적 강도가 우수하나, 용융 점도가 높아 가공성이 열악하고, 유연성 및 내화학성, 예컨대 내유성(oil resistance)이 열악하며 강한 냄새가 있고 황색을 나타낸다. 이에 의해, 상기 폴리아릴렌에테르계 수지는 전선, 예컨대 자동차용 전선을 제조하기 위해 단독으로 사용되기 어렵다. Polyarylene ether resins have excellent insulation, water resistance, dimensional stability, heat resistance, flame retardancy and mechanical strength, but poor meltability due to high melt viscosity, and poor flexibility and chemical resistance such as oil resistance. It has a strong smell and is yellow. Thereby, the polyarylene ether-based resin is difficult to be used alone to produce electric wires, for example, automotive electric wires.
폴리올레핀계 수지는 가공성, 유연성 및 내화학성이 우수하고 냄새도 약하나, 내열성, 난연성 및 기계적 강도가 열악하다. 이에 의해, 상기 폴리올레핀계 수지는 전선, 예컨대 자동차용 전선을 제조하기 위해 단독으로 사용되기 어렵다. Polyolefin resins are excellent in workability, flexibility and chemical resistance, and have low odor, but are poor in heat resistance, flame retardancy, and mechanical strength. As a result, the polyolefin-based resin is difficult to be used alone to produce electric wires, such as automotive electric wires.
상기 열가소성 수지 조성물은 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지를 포함하며, 상기 폴리올레핀계 수지의 함량(WOL)과 상기 폴리아릴렌에테르계 수지의 함량(WAR)이 WAR ≤1.9×WOL의 관계식을 만족하도록 포함함으로써, 용융 점도를 적절히 조절하여 우수한 가공성을 가질 수 있고, 우수한 유연성 및 내화학성, 예컨대 내유성을 가질 수 있다. 또한, 충진제, 난연제 등을 충분한 양으로 포함할 수 있어 절연성, 난연성, 기계적 강도, 내열성, 내수성 및 치수 안정성도 우수한 수준으로 유지할 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지를 WAR ≤1.2×WOL의 관계식을 만족하도록 포함할 수 있고, 더욱 구체적으로는 WAR ≤WOL의 관계식을 만족하도록 포함할 수 있다.The thermoplastic resin composition includes the polyarylene ether resin and the polyolefin resin, wherein the content of the polyolefin resin (W OL ) and the content of the polyarylene ether resin (W AR ) are W AR ≦ 1.9. By including so as to satisfy the relation of x W OL , the melt viscosity may be appropriately adjusted to have excellent workability, and may have excellent flexibility and chemical resistance, such as oil resistance. In addition, fillers, flame retardants and the like may be included in a sufficient amount to maintain the excellent level of insulation, flame retardancy, mechanical strength, heat resistance, water resistance and dimensional stability. Specifically, the thermoplastic resin composition is a relational expression of the polyarylene ether-based resin and the polyolefin-based resin may include as to satisfy a relational expression of W AR ≤1.2 × W OL, more specifically, AR W OL ≤W Can be included to satisfy.
구체적으로는 상기 폴리아릴렌에테르계 수지는 하기 화학식 1로 표시되는 반복단위를 포함할 수 있다.Specifically, the polyarylene ether resin may include a repeating unit represented by
[화학식 1][Formula 1]
상기 화학식 1에서,In
R1은 동일하거나 서로 상이하며 각각 독립적으로 수소, 할로겐, 치환 또는 비치환된 C1 내지 C30 지방족 유기기, 치환 또는 비치환된 C2 내지 C30 방향족 유기기, 또는 치환 또는 비치환된 C1 내지 C30 알콕시기이고, 구체적으로는 수소, 할로겐, 치환 또는 비치환된 C1 내지 C10 지방족 유기기, 치환 또는 비치환된 C2 내지 C10 방향족 유기기, 또는 치환 또는 비치환된 C1 내지 C10 알콕시기일 수 있고, 더욱 구체적으로는 수소, 할로겐, 치환 또는 비치환된 C1 내지 C5 지방족 유기기, 치환 또는 비치환된 C2 내지 C8 방향족 유기기, 또는 치환 또는 비치환된 C1 내지 C6 알콕시기일 수 있다.R 1 is the same or different from each other, and each independently hydrogen, a halogen, a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C2 to C30 aromatic organic group, or a substituted or unsubstituted C1 to C30 alkoxy group It may be specifically hydrogen, halogen, substituted or unsubstituted C1 to C10 aliphatic organic group, substituted or unsubstituted C2 to C10 aromatic organic group, or substituted or unsubstituted C1 to C10 alkoxy group, more specifically May be hydrogen, a halogen, a substituted or unsubstituted C1 to C5 aliphatic organic group, a substituted or unsubstituted C2 to C8 aromatic organic group, or a substituted or unsubstituted C1 to C6 alkoxy group.
n1은 각각의 반복단위에서 동일하거나 서로 상이하며 각각 독립적으로 0 내지 4의 정수이다.n1 is the same or different in each repeating unit and is each independently an integer of 0 to 4.
n1이 2 이상의 정수인 경우, 상기 R1은 각각 동일하거나 서로 상이할 수 있다. 또한 상기 R1은 각각의 반복단위에서 동일하거나 서로 상이할 수 있다.When n1 is an integer of 2 or more, each of R 1 may be the same or different from each other. In addition, R 1 may be the same or different from each other in the repeating unit.
상기 폴리아릴렌에테르계 수지는 상기 폴리아릴렌에테르계 수지 전체 중량에 대하여 아릴렌 부분(arylene part)을 약 50 중량% 내지 약 90 중량%로 포함할 수 있고, 전기음성도가 2.58 이상의 원자를 포함할 수 있다. 이 경우, 우수한 가공성을 가질 수 있고, 이를 포함하는 열가소성 수지 조성물을 사용하여 제조한 성형품의 내열성 및 난연성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리아릴렌에테르계 수지는 상기 폴리아릴렌에테르계 수지 전체 중량에 대하여 아릴렌 부분(arylene part)을 약 60 중량% 내지 약 85 중량%, 더욱 구체적으로는 약 65 중량% 내지 약 75 중량%, 보다 구체적으로는 약 65 중량% 내지 약 72 중량%로 포함할 수 있다.The polyarylene ether-based resin may include an arylene part in an amount of about 50% by weight to about 90% by weight with respect to the total weight of the polyarylene ether-based resin, and an electronegativity is 2.58 or more. It may include. In this case, it may have excellent workability, it is possible to effectively improve the heat resistance and flame retardance of the molded article manufactured using the thermoplastic resin composition comprising the same. Specifically, the polyarylene ether resin may include about 60% by weight to about 85% by weight, more specifically about 65% by weight to about 60% by weight, based on the total weight of the polyarylene ether resin. 75 wt%, more specifically, about 65 wt% to about 72 wt%.
구체적으로는 상기 폴리아릴렌에테르계 수지는 폴리(1,4-페닐렌에테르), 폴리(1,3-페닐렌에테르), 폴리(1,2-페닐렌에테르), 폴리(2-메틸-1,4-페닐렌에테르), 폴리(3-메틸-1,4-페닐렌에테르), 폴리(2-메틸-1,3-페닐렌에테르), 폴리(4-메틸-1,3-페닐렌에테르), 폴리(5-메틸-1,3-페닐렌에테르), 폴리(6-메틸-1,3-페닐렌에테르), 폴리(3-메틸-1,2-페닐렌에테르), 폴리(4-메틸-1,2-페닐렌에테르), 폴리(5-메틸-1,2-페닐렌에테르), 폴리(6-메틸-1,2-페닐렌에테르), 폴리(2,6-디메틸-1,4-페닐렌에테르), 폴리(2,3-디메틸-1,4-페닐렌에테르), 폴리(3,5-디메틸-1,4-페닐렌에테르), 폴리(2,5-디메틸-1,4-페닐렌에테르), 폴리(2,4-디메틸-1,3-페닐렌에테르), 폴리(2,5-디메틸-1,3-페닐렌에테르), 폴리(2,6-디메틸-1,3-페닐렌에테르), 폴리(4,5-디메틸-1,3-페닐렌에테르), 폴리(4,6-디메틸-1,3-페닐렌에테르), 폴리(5,6-디메틸-1,3-페닐렌에테르), 폴리(3,4-디메틸-1,2-페닐렌에테르), 폴리(3,5-디메틸-1,2-페닐렌에테르), 폴리(3,6-디메틸-1,2-페닐렌에테르), 폴리(4,5-디메틸-1,2-페닐렌에테르), 폴리(4,6-디메틸-1,2-페닐렌에테르), 폴리(5,6-디메틸-1,2-페닐렌에테르) 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.Specifically, the polyarylene ether resin may be poly (1,4-phenylene ether), poly (1,3-phenylene ether), poly (1,2-phenylene ether), poly (2-methyl- 1,4-phenylene ether), poly (3-methyl-1,4-phenylene ether), poly (2-methyl-1,3-phenylene ether), poly (4-methyl-1,3-phenyl Lene ether), poly (5-methyl-1,3-phenylene ether), poly (6-methyl-1,3-phenylene ether), poly (3-methyl-1,2-phenylene ether), poly (4-methyl-1,2-phenylene ether), poly (5-methyl-1,2-phenylene ether), poly (6-methyl-1,2-phenylene ether), poly (2,6- Dimethyl-1,4-phenylene ether), poly (2,3-dimethyl-1,4-phenylene ether), poly (3,5-dimethyl-1,4-phenylene ether), poly (2,5 -Dimethyl-1,4-phenylene ether), poly (2,4-dimethyl-1,3-phenylene ether), poly (2,5-dimethyl-1,3-phenylene ether), poly (2, 6-dimethyl-1,3-phenylene ether), poly (4,5-dimethyl-1,3-phenylene ether), poly (4,6-dimethyl-1,3-phenylene ether), poly (5 , 6-di Thile-1,3-phenylene ether), poly (3,4-dimethyl-1,2-phenylene ether), poly (3,5-dimethyl-1,2-phenylene ether), poly (3,6 -Dimethyl-1,2-phenylene ether), poly (4,5-dimethyl-1,2-phenylene ether), poly (4,6-dimethyl-1,2-phenylene ether), poly (5, 6-dimethyl-1,2-phenylene ether) and combinations thereof, but is not limited thereto.
상기 폴리아릴렌에테르계 수지는 약 10,000 g/mol 내지 약 1,000,000 g/mol의 중량평균 분자량(Mw)을 가질 수 있다. 상기 폴리아릴렌에테르계 수지의 중량평균 분자량(Mw)이 상기 범위 내인 경우, 가공이 용이하고, 이를 포함하는 열가소성 수지 조성물의 기계적 강도 및 내열성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리아릴렌에테르계 수지는 약 40,000 g/mol 내지 약 300,000 g/mol의 중량평균 분자량(Mw)을 가질 수 있다.The polyarylene ether-based resin may have a weight average molecular weight (Mw) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the weight average molecular weight (Mw) of the polyarylene ether-based resin is within the above range, processing is easy, and mechanical strength and heat resistance of the thermoplastic resin composition including the same may be effectively improved. Specifically, the polyarylene ether resin may have a weight average molecular weight (Mw) of about 40,000 μg / mol to about 300,000 μg / mol.
상기 폴리아릴렌에테르계 수지는 약 10,000 g/mol 내지 약 1,000,000 g/mol의 수평균 분자량(Mn)을 가질 수 있다. 상기 폴리아릴렌에테르계 수지의 수평균 분자량(Mn)이 상기 범위 내인 경우, 가공이 용이하고, 이를 포함하는 열가소성 수지 조성물을 사용하여 제조한 성형품의 기계적 강도 및 내열성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리아릴렌에테르계 수지는 약 15,000 g/mol 내지 약 300,000 g/mol, 더욱 구체적으로는 약 15,000 g/mol 내지 약 30,000 g/mol의 수평균 분자량(Mn)을 가질 수 있다.The polyarylene ether resin may have a number average molecular weight (Mn) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the number average molecular weight (Mn) of the polyarylene ether-based resin is within the above range, processing is easy, and mechanical strength and heat resistance of a molded article manufactured using the thermoplastic resin composition including the same can be effectively improved. Specifically, the polyarylene ether resin may have a number average molecular weight (Mn) of about 15,000 μg / mol to about 300,000 μg / mol, more specifically about 15,000 μg / mol to about 30,000 μg / mol.
상기 폴리아릴렌에테르계 수지는 약 1.2 내지 약 2.5의 다분산 지수(polydispersity index, PDI)를 가질 수 있다. 상기 폴리아릴렌에테르계 수지의 다분산 지수가 상기 범위 내인 경우, 가공이 용이하고, 이를 포함하는 열가소성 수지 조성물을 사용하여 제조한 성형품의 신율 및 내열성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리아릴렌에테르계 수지는 약 1.3 내지 약 1.8의 다분산 지수(PDI)를 가질 수 있다.The polyarylene ether-based resin may have a polydispersity index (PDI) of about 1.2 to about 2.5. When the polydispersity index of the polyarylene ether resin is within the above range, processing is easy, and elongation and heat resistance of a molded article manufactured using the thermoplastic resin composition including the same may be effectively improved. Specifically, the polyarylene ether resin may have a polydispersity index (PDI) of about 1.3 kPa to about 1.8.
상기 폴리올레핀계 수지는 약 0.1 g/10min 내지 약 30 g/10min의 용융지수(melt index, MI)를 가질 수 있다. 상기 폴리올레핀계 수지의 용융지수가 상기 범위 내인 경우, 다른 수지와 용이하게 혼합할 수 있고 이를 포함하는 열가소성 수지 조성물의 기계적 강도를 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리올레핀계 수지는 약 0.1 g/10min 내지 약 20 g/10min의 용융지수(MI)를 가질 수 있다.The polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min. When the melt index of the polyolefin resin is within the above range, it can be easily mixed with other resins and can effectively improve the mechanical strength of the thermoplastic resin composition comprising the same. Specifically, the polyolefin resin may have a melt index (MI) of about 0.1 g / 10 min to about 20 g / 10 min.
상기 폴리올레핀계 수지는 약 80℃ 내지 약 170℃의 녹는점(melting point)을 가질 수 있다. 상기 폴리올레핀계 수지의 녹는점이 상기 범위 내인 경우, 이를 포함하는 열가소성 수지 조성물의 내열성 및 기계적 강도를 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리올레핀계 수지는 약 95℃ 내지 약 135℃, 더욱 구체적으로는 약 105℃ 내지 약 125℃의 녹는점을 가질 수 있다.The polyolefin resin may have a melting point of about 80 ℃ to about 170 ℃. When the melting point of the polyolefin resin is within the above range, it is possible to effectively improve the heat resistance and mechanical strength of the thermoplastic resin composition comprising the same. Specifically, the polyolefin resin may have a melting point of about 95 ° C to about 135 ° C, more specifically about 105 ° C to about 125 ° C.
상기 폴리올레핀계 수지는 약 10,000 g/mol 내지 약 1,000,000 g/mol의 중량평균 분자량(Mw)을 가질 수 있다. 상기 폴리올레핀계 수지의 중량평균 분자량(Mw)이 상기 범위 내인 경우, 가공이 용이하고, 이를 포함하는 열가소성 수지 조성물의 기계적 강도를 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리올레핀계 수지는 약 40,000 g/mol 내지 약 300,000 g/mol의 중량평균 분자량(Mw)을 가질 수 있다.The polyolefin-based resin may have a weight average molecular weight (Mw) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the weight average molecular weight (Mw) of the polyolefin resin is within the above range, the processing is easy, and the mechanical strength of the thermoplastic resin composition including the same may be effectively improved. Specifically, the polyolefin resin may have a weight average molecular weight (Mw) of about 40,000 kg / mol to about 300,000 kg / mol.
상기 폴리올레핀계 수지는 단독으로, 또는 2종 이상을 혼합하여 사용할 수 있고, 약 0.95 g/cm3 이하의 중량가중평균밀도를 가질 수 있다. 이 경우, 이를 포함하는 열가소성 수지 조성물의 유연성 및 내한성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리올레핀계 수지는 약 0.94 g/cm3 이하, 더욱 구체적으로는 약 0.91 g/cm3 내지 0.94 g/cm3의 중량가중평균밀도를 가질 수 있다. 중량가중평균밀도는 각 폴리올레핀의 중량을 각 폴리올레핀 밀도에 곱하여 평균을 낸 것을 의미한다. 단독 수지를 사용한 경우에는 그 수지의 밀도가 중량가중평균밀도가 된다.The polyolefin resins may be used alone or in combination of two or more, and may have a weighted average density of about 0.95 g / cm 3 or less. In this case, the flexibility and cold resistance of the thermoplastic resin composition including the same can be effectively improved. Specifically, the polyolefin-based resin may have a weight-weighted average density of about 0.94 g / cm 3 or less, more specifically about 0.91 g / cm 3 to 0.94 g / cm 3 . The weight-weighted average density means that the weight of each polyolefin is multiplied by each polyolefin density and averaged. When a single resin is used, the density of the resin is a weighted weight average density.
상기 폴리올레핀 수지는 고밀도 폴리에틸렌(high density polyethylene, HDPE), 선형 저밀도 폴리에틸렌(linear low density polyethylene, LLDPE), 저밀도 폴리에틸렌(low density polyethylene, LDPE), 에틸렌-옥텐 공중합체(ethylene-octene copolymer), 초저밀도 폴리에틸렌(ultra low density polyethylene), 중밀도 폴리에틸렌(medium density polyethylene), 에틸렌-프로필렌 공중합체(ethylene-propylene copolymer), 에틸렌-부텐 공중합체(ethylene-butene copolymer), 폴리프로필렌(polypropylene) 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다. 구체적으로는 상기 폴리올레핀계 수지는 선형 저밀도 폴리에틸렌(linear low density polyethylene, LLDPE), 저밀도 폴리에틸렌(low density polyethylene, LDPE), 에틸렌-옥텐 공중합체(ethylene-octene copolymer), 에틸렌-프로필렌 공중합체(ethylene-propylene copolymer), 에틸렌-부텐 공중합체(ethylene-butene copolymer) 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.The polyolefin resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ultra low density Ultra low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene and combinations thereof It may include one selected from, but is not limited thereto. Specifically, the polyolefin resin may be a linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ethylene-propylene copolymer (ethylene- propylene copolymer, ethylene-butene copolymer, and combinations thereof.
상기 (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체에서, 상기 스티렌계 반복단위는 폴리아릴렌에테르계 수지와의 상용성, 상기 올레핀계 반복단위는 폴리올레핀계 수지와의 상용성을 가지는 상용화제의 역할을 수행함으로써, 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 균일하게 분산되도록 할 수 있다.In the copolymer comprising the (b-1) styrene repeating unit and the olefin repeating unit, the styrene repeating unit is compatible with the polyarylene ether resin, the olefin repeating unit with the polyolefin resin By acting as a compatibilizer having compatibility, the polyarylene ether resin and the polyolefin resin can be uniformly dispersed.
구체적으로는 상기 (b-1) 공중합체는 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS), 스티렌-부타디엔-스티렌 공중합체(styrene-butadiene-styrene copolymer, SBS), 스티렌-에틸렌-프로필렌-스티렌 공중합체(styrene-ethylene-propylene-styrene copolymer, SEPS), 스티렌-이소프렌-스티렌 공중합체(styrene-isoprene-styrene copolymer, SIS), 스티렌-에틸렌 공중합체(styrene-ethylene copolymer), 스티렌-에틸렌-부타디엔-스티렌 공중합체(styrene-ethylene-butadiene-styrene copolymer) 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.Specifically, the (b-1) copolymer is a styrene-ethylene-butylene-styrene copolymer (styrene-ethylene-butylene-styrene copolymer, SEBS), styrene-butadiene-styrene copolymer (styrene-butadiene-styrene copolymer, SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (SIS), styrene-ethylene copolymer (styrene) -ethylene copolymer), styrene-ethylene-butadiene-styrene copolymer (styrene-ethylene-butadiene-styrene copolymer) may include one selected from, but combinations thereof, but is not limited thereto.
상기 (b-1) 공중합체는 상기 (b-1) 공중합체 전체 중량에 대하여 스티렌 부분(styrene part)을 약 20 중량% 내지 약 45 중량%로 포함할 수 있다. 이 경우, 폴리아릴렌에테르계 수지와의 상용성 및 폴리올레핀계 수지와의 상용성을 효과적으로 개선할 수 있다. 구체적으로는 상기 (b-1) 공중합체는 상기 공중합체 전체 중량에 대하여 스티렌 부분을 약 30 중량% 내지 약 40 중량%로 포함할 수 있다.The (b-1) copolymer may include about 20 wt% to about 45 wt% of a styrene part based on the total weight of the (b-1) copolymer. In this case, compatibility with polyarylene ether resin and compatibility with polyolefin resin can be improved effectively. Specifically, the copolymer (b-1) may include about 30 wt% to about 40 wt% of the styrene portion based on the total weight of the copolymer.
상기 열가소성 수지 조성물에서, 상기 폴리아릴렌에테르계 수지에서의 아릴렌 부분의 함량(중량%)과 상기 공중합체에서의 스티렌 부분의 함량(중량%)의 비는 약 100:20 내지 약 100:55일 수 있다. 이 경우, 상기 열가소성 수지 조성물의 신율, 내열성, 난연성 및 내한성을 효과적으로 개선할 수 있다. 구체적으로는 상기 폴리아릴렌에테르계 수지에서의 아릴렌 부분의 함량(중량%)과 상기 공중합체에서의 스티렌 부분의 함량(중량%)의 비는 약 100:30 내지 약 100:50, 더욱 구체적으로는 약 100:35 내지 약 100:45일 수 있다.In the thermoplastic resin composition, the ratio of the content (wt%) of the arylene portion in the polyarylene ether resin to the content (wt%) of the styrene portion in the copolymer is about 100: 20 to about 100: 55 Can be. In this case, the elongation, heat resistance, flame retardancy, and cold resistance of the thermoplastic resin composition can be effectively improved. Specifically, the ratio of the content of arylene portion (% by weight) in the polyarylene ether resin to the content (% by weight) of styrene part in the copolymer is about 100: 30 to about 100: 50, more specifically And from about 100: 35 to about 100: 45.
상기 (b-2) 극성 공중합체는 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 균일하게 분산되도록 도와주는 역할을 수행하며, 또한 극성 작용기를 포함함으로써 충진제, 난연제 및 기타 첨가제와 상기 베이스 수지와의 친화성을 증대시켜 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 균일하게 분산되도록 도와줄 수 있다.The (b-2) polar copolymer serves to help uniformly disperse the polyarylene ether-based resin and the polyolefin-based resin, and also includes a polar functional group to fill fillers, flame retardants, and other additives with the base resin. The affinity with and to help the filler, flame retardant and other additives to be uniformly dispersed in the base resin.
상기 (b-2) 극성 공중합체는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하는 극성 작용기가 상기 극성 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다. 이 경우, 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 효과적으로 균일하게 분산될 수 있고, 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 효과적으로 균일하게 분산될 수 있다. 구체적으로는 상기 (b-2) 극성 공중합체는 상기 극성 작용기가 상기 극성 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.3 중량부 내지 약 2.0 중량부로 그래프트되어 있을 수 있다.The polar copolymer (b-2) is about 0.1 parts by weight to 100 parts by weight of the total repeating units of the polar copolymer including a bond between elements having an electronegativity difference of about 0.5 kPa to about 3.0. It is grafted at about 7.0 parts by weight. In this case, the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants and other additives may be effectively and uniformly dispersed in the base resin. Specifically, the polar copolymer (b-2) may be grafted at about 0.3 parts by weight to about 2.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar copolymer.
상기 극성 작용기는 치환 또는 비치환된 C3 내지 C30 언하이드라이드기, 치환 또는 비치환된 C1 내지 C30 카르복시기, 치환 또는 비치환된 C2 내지 C30 에스테르기, 하이드록시기, 치환 또는 비치환된 C1 내지 C30 알코올기, 아민기(NH2), 치환 또는 비치환된 C1 내지 C20 아미노기(NH(R200) 또는 N(R201)(R202)이고, 여기서 R200, R201 및 R202는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C10 알킬기임), 치환 또는 비치환된 C2 내지 C30 에폭시기, 치환 또는 비치환된 C1 내지 C30 케톤기, -SH, 치환 또는 비치환된 C1 내지 C30 티오알코올기 및 이들의 조합에서 선택될 수 있으며, 구체적으로는 치환 또는 비치환된 C3 내지 C20 언하이드라이드기, 치환 또는 비치환된 C1 내지 C20 카르복시기, 치환 또는 비치환된 C2 내지 C20 에스테르기, 하이드록시기, 치환 또는 비치환된 C1 내지 C20 알코올기, 아민기(NH2), 치환 또는 비치환된 C1 내지 C10 아미노기(NH(R200) 또는 N(R201)(R202)이고, 여기서 R200, R201 및 R202는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C5 알킬기임), 치환 또는 비치환된 C2 내지 C20 에폭시기, 치환 또는 비치환된 C1 내지 C20 케톤기, -SH, 치환 또는 비치환된 C1 내지 C20 티오알코올기 및 이들의 조합에서 선택될 수 있고, 더욱 구체적으로는 치환 또는 비치환된 C3 내지 C10 언하이드라이드기, 치환 또는 비치환된 C1 내지 C10 카르복시기, 치환 또는 비치환된 C2 내지 C10 에스테르기, 하이드록시기, 치환 또는 비치환된 C1 내지 C10 알코올기, 아민기(NH2), 치환 또는 비치환된 C1 내지 C6 아미노기(NH(R200) 또는 N(R201)(R202)이고, 여기서 R200, R201 및 R202는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C3 알킬기임), 치환 또는 비치환된 C2 내지 C10 에폭시기, 치환 또는 비치환된 C1 내지 C10 케톤기, -SH, 치환 또는 비치환된 C1 내지 C10 티오알코올기 및 이들의 조합에서 선택될 수 있으나, 이에 한정되는 것은 아니다.The polar functional group is a substituted or unsubstituted C3 to C30 anhydride group, a substituted or unsubstituted C1 to C30 carboxyl group, a substituted or unsubstituted C2 to C30 ester group, a hydroxyl group, a substituted or unsubstituted C1 to C30 Alcohol group, amine group (NH 2 ), substituted or unsubstituted C1 to C20 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or mutually Different and each independently C1 to C10 alkyl group), substituted or unsubstituted C2 to C30 epoxy group, substituted or unsubstituted C1 to C30 ketone group, -SH, substituted or unsubstituted C1 to C30 thioalcohol group and these It may be selected from a combination of, specifically substituted or unsubstituted C3 to C20 unhydride group, substituted or unsubstituted C1 to C20 carboxyl group, substituted or unsubstituted C2 to C20 ester group, hydroxy group, substituted Or unsubstituted A C1 to C20 alcohol group, an amine group (NH 2 ), a substituted or unsubstituted C1 to C10 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are The same or different from each other, each independently a C1 to C5 alkyl group, a substituted or unsubstituted C2 to C20 epoxy group, a substituted or unsubstituted C1 to C20 ketone group, -SH, a substituted or unsubstituted C1 to C20 thioalcohol Groups and combinations thereof, and more particularly, substituted or unsubstituted C3 to C10 unhydride groups, substituted or unsubstituted C1 to C10 carboxyl groups, substituted or unsubstituted C2 to C10 ester groups, and hydrides. A hydroxyl group, a substituted or unsubstituted C1 to C10 alcohol group, an amine group (NH 2 ), a substituted or unsubstituted C1 to C6 amino group (NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200, R 201 and R 202 are the same or different, each independently represent a C1 to C3 Or a substituted or unsubstituted C2 to C10 epoxy group, a substituted or unsubstituted C1 to C10 ketone group, -SH, a substituted or unsubstituted C1 to C10 thioalcohol group, and combinations thereof, but It is not limited.
구체적으로는 상기 (b-2) 극성 공중합체는 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(MA-SEBS), 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부타디엔-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-부타디엔-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-프로필렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-옥텐-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-이소프렌-스티렌 공중합체 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.Specifically, the (b-2) polar copolymer is maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), maleic hydride-grafted styrene-ethylene-butadiene -Styrene copolymer, maleic hydride-grafted styrene-ethylene-styrene copolymer, maleic hydride-grafted styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene Styrene copolymer, maleic hydride-grafted styrene-ethylene-octene-styrene copolymer, maleic hydride-grafted styrene-isoprene-styrene copolymer, and combinations thereof. However, the present invention is not limited thereto.
상기 (b-2) 극성 공중합체는 상기 (b-2) 극성 공중합체에 포함되는 반복단위 총량에 대하여 상기 스티렌계 반복단위를 약 10 중량% 내지 약 50 중량%로 포함할 수 있다. 이 경우, 폴리아릴렌에테르계 수지와 폴리올레핀계 수지의 상용성, 그리고 상기 수지와 충진제, 난연제 등과의 상용성이 개선되며, 이를 포함하는 열가소성 수지 조성물의 가공성, 유연성, 난연성 및 내열성이 효과적으로 개선될 수 있다. 구체적으로는 상기 (b-2) 극성 공중합체는 상기 (b-2) 극성 공중합체에 포함되는 반복단위 총량에 대하여 상기 스티렌계 반복단위를 약 15 중량% 내지 약 35 중량%로 포함할 수 있다.The (b-2) polar copolymer may include about 10 wt% to about 50 wt% of the styrene repeating unit with respect to the total amount of repeating units included in the (b-2) polar copolymer. In this case, the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved. Can be. Specifically, the (b-2) polar copolymer may include about 15% to about 35% by weight of the styrene-based repeating unit based on the total amount of repeating units included in the (b-2) polar copolymer. .
상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-1) 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다. 상기 폴리아릴렌에테르계 수지, 상기 폴리올레핀계 수지 및 상기 (b-1) 공중합체의 함량이 상기 범위 내인 경우, 상기 열가소성 수지 조성물의 유연성, 내열성, 내전압성, 내마모성 및 난연성을 효과적으로 개선할 수 있다. 구체적으로는 상기 열가소성 수지 조성물에서, 상기 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 20 중량% 내지 약 55 중량% 및 상기 폴리올레핀계 수지를 약 45 중량% 내지 약 80 중량%로 포함할 수 있고, 상기 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 5 중량부 내지 약 30 중량부로 포함될 수 있다.In the thermoplastic resin composition, (A) the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %, And the (b-1) copolymer may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin. When the content of the polyarylene ether resin, the polyolefin resin and the (b-1) copolymer is within the above range, the flexibility, heat resistance, voltage resistance, abrasion resistance, and flame resistance of the thermoplastic resin composition may be effectively improved. . Specifically, in the thermoplastic resin composition, the base resin is about 20% to about 55% by weight of the polyarylene ether resin and about 45% to about 80% by weight of the polyolefin resin based on the total amount of the base resin. %, And the copolymer may be included in about 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin.
상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-2) 극성 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다. 상기 폴리아릴렌에테르계 수지, 상기 폴리올레핀계 수지 및 상기 극성 공중합체의 함량이 상기 범위 내인 경우, 상기 열가소성 수지 조성물의 유연성, 내열성, 내마모성 및 난연성을 효과적으로 개선할 수 있다. 구체적으로는 상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 20 중량% 내지 약 55 중량% 및 상기 폴리올레핀계 수지를 약 45 중량% 내지 약 80 중량%로 포함할 수 있고, 상기 (b-2) 극성 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 5 중량부 내지 약 30 중량부로 포함될 수 있다.In the thermoplastic resin composition, (A) the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %, And the (b-2) polar copolymer may be included in about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin. When the content of the polyarylene ether resin, the polyolefin resin and the polar copolymer is within the above range, the flexibility, heat resistance, abrasion resistance and flame retardancy of the thermoplastic resin composition can be effectively improved. Specifically, in the thermoplastic resin composition, the base resin (A) may include about 20 wt% to about 55 wt% of the polyarylene ether resin and about 45 wt% of the polyolefin resin based on the total amount of the base resin. About 80% by weight, and the (b-2) polar copolymer may be included in an amount of about 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin.
상기 열가소성 수지 조성물은 상기 극성 작용기가 상기 열가소성 수지 조성물에 포함되는 반복단위 전체 100 중량부에 대하여 약 0.001 중량부 내지 약 0.5 중량부로 그래프트되어 있을 수 있다. 이 경우 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 효과적으로 균일하게 분산될 수 있고, 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 효과적으로 균일하게 분산될 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 상기 극성 작용기가 상기 열가소성 수지 조성물에 포함되는 반복단위 전체 100 중량부에 대하여 약 0.01 중량부 내지 약 0.5 중량부로 그래프트되어 있을 수 있다.The thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition. In this case, the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants, and other additives may be effectively and uniformly dispersed in the base resin. Specifically, the thermoplastic resin composition may be grafted to about 0.01 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units included in the thermoplastic resin composition.
다른 일 구현예에 따른 열가소성 수지 조성물은 (A) 폴리아릴렌에테르계 수지 및 폴리올레핀계 수지를 포함하는 베이스 수지, (B) (b-1) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 공중합체, 그리고 (b-2) 스티렌계 반복단위 및 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 공중합체, 스티렌계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 중합체, 올레핀계 반복단위를 포함하고 극성 작용기가 그래프트되어 있는 중합체 및 이들의 조합에서 선택되는 극성 중합체를 포함한다. 이때, 상기 폴리올레핀계 수지의 함량(WOL)과 상기 폴리아릴렌에테르계 수지의 함량(WAR)은 WAR ≤1.9×WOL의 관계식을 만족하며, 상기 극성 작용기는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하고, 상기 (b-2) 극성 중합체는 상기 극성 작용기가 상기 극성 중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다.According to another embodiment, a thermoplastic resin composition includes a base resin including (A) a polyarylene ether resin and a polyolefin resin, (B) (b-1) a styrene repeating unit, and an air containing an olefin repeating unit. (B-2) a copolymer comprising a styrene repeating unit and an olefin repeating unit and grafted with a polar functional group, a polymer containing a styrene repeating unit and a grafted polar functional group, and an olefin repeating unit And polar polymers selected from polymers grafted with polar functional groups and combinations thereof. At this time, the content of the polyolefin-based resin (W OL ) and the content of the polyarylene ether-based resin (W AR ) satisfies the relationship of W AR ≤ 1.9 × W OL , the polar functional group has a slight difference in electronegativity And (b-2) the polar polymer is grafted from about 0.1 parts by weight to about 7.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar polymer. have.
이하에서 달리 설명하지 않는 한, 폴리아릴렌에테르계 수지, 폴리올레핀계 수지 및 극성 작용기에 대한 설명은 상술한 바와 같다.Unless otherwise described below, descriptions of the polyarylene ether resin, the polyolefin resin, and the polar functional group are as described above.
상기 (b-1) 공중합체는 스티렌계 반복단위 및 올레핀계 반복단위를 포함함으로써, 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 균일하게 분산되도록 하고, 이를 포함하는 열가소성 수지 조성물이 우수한 물성을 구현하도록 도와줄 수 있다.The copolymer (b-1) includes a styrene repeating unit and an olefin repeating unit to uniformly disperse the polyarylene ether resin and the polyolefin resin, and the thermoplastic resin composition including the same has excellent physical properties. Can help you implement
구체적으로는 상기 (b-1) 공중합체는 스티렌-에틸렌-부틸렌-스티렌 공중합체(SEBS), 스티렌-부타디엔-스티렌 공중합체(SBS), 스티렌-에틸렌-프로필렌-스티렌 공중합체(SEPS), 스티렌-이소프렌-스티렌 공중합체(SIS), 스티렌-에틸렌 공중합체, 스티렌-에틸렌-부타디엔-스티렌 공중합체, 스티렌-에틸렌-옥텐-스티렌 공중합체 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.Specifically, the (b-1) copolymer may be a styrene-ethylene-butylene-styrene copolymer (SEBS), a styrene-butadiene-styrene copolymer (SBS), a styrene-ethylene-propylene-styrene copolymer (SEPS), Styrene-isoprene-styrene copolymer (SIS), styrene-ethylene copolymer, styrene-ethylene-butadiene-styrene copolymer, styrene-ethylene-octene-styrene copolymer, and combinations thereof, It is not limited to this.
상기 (b-1) 공중합체는 상기 (b-1) 공중합체에 포함되는 반복단위 총량에 대하여 상기 스티렌계 반복단위를 약 10 중량% 내지 약 50 중량%로 포함할 수 있다. 이 경우, 폴리아릴렌에테르계 수지와 폴리올레핀계 수지의 상용성, 그리고 상기 수지와 충진제, 난연제 등과의 상용성이 개선되며, 이를 포함하는 열가소성 수지 조성물의 가공성, 유연성, 난연성 및 내열성이 효과적으로 개선될 수 있다. 구체적으로는 상기 (b-1) 공중합체는 상기 (b-1) 공중합체에 포함되는 반복단위 총량에 대하여 상기 스티렌계 반복단위를 약 15 중량% 내지 약 35 중량%로 포함할 수 있다.The (b-1) copolymer may include about 10% by weight to about 50% by weight of the styrene-based repeating unit based on the total amount of repeating units included in the (b-1) copolymer. In this case, the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved. Can be. Specifically, the (b-1) copolymer may include about 15 wt% to about 35 wt% of the styrene-based repeating unit based on the total amount of repeating units included in the (b-1) copolymer.
상기 (b-2) 극성 중합체는 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 균일하게 분산되도록 도와주는 역할을 수행하며, 또한 극성 작용기를 포함함으로써 충진제, 난연제 및 기타 첨가제와 상기 베이스 수지와의 친화성을 증대시켜 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 균일하게 분산되도록 도와줄 수 있다.The (b-2) polar polymer serves to help uniformly disperse the polyarylene ether resin and the polyolefin resin, and also includes a polar functional group to fill fillers, flame retardants and other additives with the base resin. By increasing the affinity of the filler may help to uniformly disperse fillers, flame retardants and other additives in the base resin.
상기 (b-2) 극성 중합체는 전기 음성도 차이가 약 0.5 내지 약 3.0인 원소 간의 결합을 포함하는 극성 작용기가 상기 극성 중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.1 중량부 내지 약 7.0 중량부로 그래프트되어 있다. 이 경우, 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 효과적으로 균일하게 분산될 수 있고, 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 효과적으로 균일하게 분산될 수 있다. 구체적으로는 상기 (B2) 극성 중합체는 상기 극성 작용기가 상기 극성 중합체에 포함된 반복단위 전체 100 중량부에 대하여 약 0.3 중량부 내지 약 2.0 중량부로 그래프트되어 있을 수 있다.The polar polymer (b-2) may have a polar functional group including a bond between elements having an electronegativity difference of about 0.5 kPa to about 3.0, based on 100 parts by weight of the total repeating unit included in the polar polymer, and about 0.1 part by weight to about 7.0. It is grafted in parts by weight. In this case, the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants and other additives may be effectively and uniformly dispersed in the base resin. Specifically, the polar polymer (B2) may be grafted at about 0.3 parts by weight to about 2.0 parts by weight based on 100 parts by weight of the total repeating units included in the polar polymer.
구체적으로는 상기 (b-2) 극성 중합체는 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(MA-SEBS), 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부타디엔-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-부타디엔-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-프로필렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-이소프렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌 공중합체(maleic anhydride grafted styrene-ethylene copolymer), 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 스티렌-에틸렌-옥텐-스티렌 공중합체, 말레익 언하이드라이드-그래프트된 폴리페닐렌에테르(maleic anhydride grafted polyphenylene ether), 말레익 언하이드라이드-그래프트된 내충격성 폴리스티렌(maleic anhydride grafted high impact polystyrene), 말레익 언하이드라이드-그래프트된 저밀도 폴리에틸렌(maleic anhydride grafted low density polyethylene), 말레익 언하이드라이드-그래프트된 에틸렌-프로필렌 공중합체, 말레익 언하이드라이드-그래프트된 에틸렌-부타디엔 공중합체, 말레익 언하이드라이드-그래프트된 에틸렌-옥텐 공중합체, 말레익 언하이드라이드-그래프트된 폴리프로필렌(maleic anhydride grafted polypropylene), 말레익 언하이드라이드-그래프트된 선형저밀도 폴리에틸렌(maleic anhydride grafted linear low density polyethylene) 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.Specifically, the (b-2) polar polymer may be a maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), a maleic hydride-grafted styrene-ethylene-butadiene- Styrene copolymer, maleic hydride-grafted styrene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-propylene-styrene copolymer, maleic hydride-grafted styrene-isoprene- Styrene copolymer, maleic anhydride grafted styrene-ethylene copolymer, maleic unhydride-grafted styrene-ethylene-styrene copolymer, maleic unhydride-graft Styrene-ethylene-octene-styrene copolymer, maleic anhydride grafted polyphenyle ne ether), maleic anhydride grafted high impact polystyrene, maleic anhydride grafted low density polyethylene, maleic hydride-grafted low density polyethylene Ethylene-propylene copolymer, maleic hydride-grafted ethylene-butadiene copolymer, maleic hydride-grafted ethylene-octene copolymer, maleic hydride grafted polypropylene ), Maleic anhydride-grafted linear low density polyethylene (maleic anhydride grafted linear low density polyethylene), and combinations thereof, but is not limited thereto.
상기 (b-2) 극성 중합체가 스티렌계 반복단위 및 올레핀계 반복단위를 포함하는 경우, 이에 포함되는 반복단위 총량에 대하여 상기 스티렌계 반복단위를 약 10 중량% 내지 약 50 중량%로 포함할 수 있고, 구체적으로는 약 15 중량% 내지 약 35 중량%로 포함할 수 있다. 이 경우, 폴리아릴렌에테르계 수지와 폴리올레핀계 수지의 상용성, 그리고 상기 수지와 충진제, 난연제 등과의 상용성이 개선되며, 이를 포함하는 열가소성 수지 조성물의 가공성, 유연성, 난연성 및 내열성이 효과적으로 개선될 수 있다.When the (b-2) polar polymer includes a styrene repeating unit and an olefin repeating unit, the styrene repeating unit may include about 10% by weight to about 50% by weight based on the total amount of repeating units included therein. And specifically, about 15% to about 35% by weight. In this case, the compatibility of the polyarylene ether resin and the polyolefin resin and the compatibility with the resin, the filler, the flame retardant, etc. are improved, and the workability, flexibility, flame retardancy, and heat resistance of the thermoplastic resin composition including the same can be effectively improved. Can be.
상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 10 중량% 내지 약 80 중량% 및 상기 폴리올레핀계 수지를 약 20 중량% 내지 약 90 중량%로 포함할 수 있고, 상기 (b-1) 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있고, 상기 (b-2) 극성 중합체는 상기 베이스 수지 100 중량부에 대하여 약 1 중량부 내지 약 40 중량부로 포함될 수 있다. 상기 폴리아릴렌에테르계 수지, 상기 폴리올레핀계 수지, 상기 (b-1) 공중합체 및 상기 (b-2) 극성 중합체의 함량이 상기 범위 내인 경우, 상기 열가소성 수지 조성물의 유연성, 내열성, 내마모성 및 난연성을 효과적으로 개선할 수 있다. 구체적으로는 상기 열가소성 수지 조성물에서, 상기 (A) 베이스 수지는 상기 베이스 수지 총량에 대하여 상기 폴리아릴렌에테르계 수지를 약 20 중량% 내지 약 55 중량% 및 상기 폴리올레핀계 수지를 약 45 중량% 내지 약 80 중량%로 포함할 수 있고, 상기 (b-1) 공중합체는 상기 베이스 수지 100 중량부에 대하여 약 5 중량부 내지 약 30 중량부로 포함될 수 있고, 상기 (b-2) 극성 중합체는 상기 베이스 수지 100 중량부에 대하여 약 5 중량부 내지 약 30 중량부로 포함될 수 있다.In the thermoplastic resin composition, (A) the base resin is about 10% to about 80% by weight of the polyarylene ether resin and about 20% to about 90% by weight of the polyolefin resin relative to the total amount of the base resin %, Wherein the (b-1) copolymer may be included in an amount of about 1 parts by weight to about 40 parts by weight based on 100 parts by weight of the base resin, and the (b-2) polar polymer may include 100 parts by weight of the base resin. It can be included from about 1 to about 40 parts by weight relative to parts by weight. When the content of the polyarylene ether resin, the polyolefin resin, the (b-1) copolymer and the (b-2) polar polymer is within the above range, the flexibility, heat resistance, abrasion resistance and flame resistance of the thermoplastic resin composition Can be effectively improved. Specifically, in the thermoplastic resin composition, the base resin (A) may include about 20 wt% to about 55 wt% of the polyarylene ether resin and about 45 wt% of the polyolefin resin based on the total amount of the base resin. About 80% by weight, the (b-1) copolymer may be included in an amount of about 5 parts by weight to about 30 parts by weight with respect to 100 parts by weight of the base resin, and the (b-2) polar polymer is About 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the base resin may be included.
상기 열가소성 수지 조성물은 상기 극성 작용기가 상기 열가소성 수지 조성물에 포함되는 반복단위 전체 100 중량부에 대하여 약 0.001 중량부 내지 약 0.5 중량부로 그래프트되어 있을 수 있다. 이 경우 상기 폴리아릴렌에테르계 수지와 상기 폴리올레핀계 수지가 효과적으로 균일하게 분산될 수 있고, 충진제, 난연제 및 기타 첨가제가 상기 베이스 수지에 효과적으로 균일하게 분산될 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 상기 극성 작용기가 상기 열가소성 수지 조성물에 포함되는 반복단위 전체 100 중량부에 대하여 약 0.01 중량부 내지 약 0.5 중량부로 그래프트되어 있을 수 있다.The thermoplastic resin composition may be grafted to about 0.001 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units contained in the thermoplastic resin composition. In this case, the polyarylene ether resin and the polyolefin resin may be effectively and uniformly dispersed, and fillers, flame retardants, and other additives may be effectively and uniformly dispersed in the base resin. Specifically, the thermoplastic resin composition may be grafted to about 0.01 parts by weight to about 0.5 parts by weight based on 100 parts by weight of the total repeating units included in the thermoplastic resin composition.
상기 열가소성 수지 조성물은 충진제, 구체적으로는 무기 충전제를 더 포함할 수 있다. The thermoplastic resin composition may further include a filler, specifically, an inorganic filler.
상기 충진제 또는 무기 충전제는 난연제 및 보강제로서의 역할을 수행하여, 이를 포함하는 열가소성 수지 조성물의 난연성 및 기계적 물성, 예컨대 내마모성을 개선할 수 있다.The fillers or inorganic fillers may serve as flame retardants and reinforcing agents to improve flame retardancy and mechanical properties, such as wear resistance, of the thermoplastic resin composition comprising the same.
상기 무기 충진제는 약 200℃ 이상의 분해온도를 가질 수 있다. 상기 무기 충진제의 분해온도가 상기 범위 내인 경우, 폴리머와의 용융 혼합 과정에서 물성이 저해되지 않을 수 있다. 구체적으로는 상기 무기 충진제는 약 200℃ 내지 약 900℃, 더욱 구체적으로는 약 250℃ 내지 약 350℃의 분해온도를 가질 수 있다. 상기 무기 충진제의 분해온도는 Q5000(TA Instrument사제) 장비를 사용하여 질소 또는 공기 중에서 가열하여 측정한다.The inorganic filler may have a decomposition temperature of about 200 ° C. or more. If the decomposition temperature of the inorganic filler is within the above range, physical properties may not be impaired during melt mixing with the polymer. Specifically, the inorganic filler may have a decomposition temperature of about 200 ° C to about 900 ° C, more specifically about 250 ° C to about 350 ° C. The decomposition temperature of the inorganic filler is measured by heating in nitrogen or air using a Q5000 (manufactured by TA Instrument) equipment.
예를 들면 상기 무기 충진제는 산화 마그네슘(magnesium oxide), 수산화 마그네슘(magnesium hydroxide), 수산화 알루미늄(aluminium hydroxide), 수산화 칼슘(calcium hydroxide), 하이드로 마그네사이트(hydromagnesite), 탄산칼슘(calcium carbonate), 티탄산칼륨(potassium titanate), 규산마그네슘(magnesium silicate), 알루미늄 옥사이드 하이드록사이드(aluminum oxide hydroxide) 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다. 구체적으로는 무기 충진제는 산화 마그네슘, 수산화 마그네슘, 수산화 칼슘, 하이드로 마그네사이트, 탄산칼슘, 티탄산칼륨, 규산마그네슘 및 이들의 조합에서 선택되는 하나를 포함할 수 있다.For example, the inorganic filler is magnesium oxide, magnesium hydroxide, aluminum hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate (potassium titanate), magnesium silicate (magnesium silicate), aluminum oxide hydroxide (aluminum oxide hydroxide), and combinations thereof, but is not limited thereto. Specifically, the inorganic filler may include one selected from magnesium oxide, magnesium hydroxide, calcium hydroxide, hydromagnesite, calcium carbonate, potassium titanate, magnesium silicate, and combinations thereof.
상기 열가소성 수지 조성물은 상기 (무기) 충진제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 (무기) 충진제를 약 1 중량부 내지 약 100 중량부로 포함할 수 있다. 상기 충진제를 상기 범위 내로 포함하는 경우, 이를 포함하는 열가소성 수지 조성물의 난연성 및 기계적 물성, 예컨대 내마모성을 효과적으로 개선할 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 상기 충진제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 충진제를 약 10 중량부 내지 약 100 중량부, 더욱 구체적으로는 약 10 중량부 내지 약 50 중량부, 보다 구체적으로는 약 10 중량부 내지 약 40 중량부로 포함할 수 있다.The thermoplastic resin composition may include about 1 parts by weight to about 100 parts by weight of the (inorganic) filler with respect to 100 parts by weight of the thermoplastic resin composition not containing the (inorganic) filler. When the filler is included in the above range, it is possible to effectively improve the flame retardancy and mechanical properties, such as wear resistance of the thermoplastic resin composition comprising the same. Specifically, the thermoplastic resin composition may contain about 10 parts by weight to about 100 parts by weight, more specifically about 10 parts by weight to about 50 parts by weight, based on 100 parts by weight of the thermoplastic resin composition not containing the filler. More specifically, it may include from about 10 parts by weight to about 40 parts by weight.
한편, 상기 열가소성 수지 조성물은 난연제를 더 포함할 수 있다. 상기 난연제는 이를 포함하는 열가소성 수지 조성물의 난연성 및 내열성을 개선하는 역할을 수행할 수 있다.On the other hand, the thermoplastic resin composition may further include a flame retardant. The flame retardant may play a role of improving flame retardancy and heat resistance of the thermoplastic resin composition including the same.
상기 난연제는 포스페이트(phosphate) 화합물, 포스파이트(phosphite) 화합물, 포스포네이트(phosphonate) 화합물, 폴리실록산, 포스파젠(phosphazene) 화합물, 포스피네이트(phosphinate) 화합물, 멜라민 화합물 및 이들의 조합에서 선택되는 하나를 포함할 수 있으나, 이에 한정되는 것은 아니다.The flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds and combinations thereof It may include one, but is not limited thereto.
상기 열가소성 수지 조성물은 상기 난연제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 난연제를 약 1 중량부 내지 약 50 중량부로 포함할 수 있다. 상기 난연제의 함량이 상기 범위 내인 경우, 이를 포함하는 열가소성 수지 조성물의 난연성 및 내열성을 효과적으로 개선할 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 상기 난연제를 포함하지 않은 열가소성 수지 조성물 100 중량부에 대하여, 상기 난연제를 약 1 중량부 내지 약 40 중량부, 더욱 구체적으로는 약 3 중량부 내지 약 30 중량부, 보다 구체적으로는 약 5 중량부 내지 약 20 중량부로 포함할 수 있다.The thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant. When the content of the flame retardant is within the above range, it is possible to effectively improve the flame retardancy and heat resistance of the thermoplastic resin composition comprising the same. Specifically, the thermoplastic resin composition may contain about 1 parts by weight to about 40 parts by weight, more specifically about 3 parts by weight to about 30 parts by weight, based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant. More specifically, the content may be included in about 5 parts by weight to about 20 parts by weight.
상기 열가소성 수지 조성물이 상기 충진제와 상기 난연제를 모두 포함하는 경우, 상기 충진제와 상기 난연제는 약 50:1 내지 약 1:10의 중량비로 포함될 수 있다. 상기 충진제와 상기 난연제의 함량비가 상기 범위 내인 경우, 이를 포함하는 열가소성 수지 조성물의 난연성, 내열성, 기계적 강도 및 신율을 효과적으로 개선할 수 있다. 구체적으로는 상기 충진제와 상기 난연제는 약 10:1 내지 약 1:3의 중량비로 포함될 수 있다.When the thermoplastic resin composition includes both the filler and the flame retardant, the filler and the flame retardant may be included in a weight ratio of about 50: 1 Pa to about 1:10. When the content ratio of the filler and the flame retardant is within the above range, it is possible to effectively improve the flame retardancy, heat resistance, mechanical strength and elongation of the thermoplastic resin composition including the same. Specifically, the filler and the flame retardant may be included in a weight ratio of about 10: 1 kPa to about 1: 3.
상기 열가소성 수지 조성물은 약 18 내지 약 50의 한계산소지수(limited oxygen index, LOI)를 가질 수 있다. 상기 열가소성 수지 조성물의 한계산소지수가 상기 범위 내인 경우, 상기 열가소성 수지 조성물은 우수한 난연성, 내열성 및 기계적 강도를 가질 수 있다. 구체적으로는 상기 열가소성 수지 조성물은 약 21 내지 약 35, 더욱 구체적으로는 약 21 내지 약 28의 한계산소지수(LOI)를 가질 수 있다.The thermoplastic resin composition may have a limited oxygen index (LOI) of about 18 kPa to about 50. When the limit oxygen index of the thermoplastic resin composition is within the above range, the thermoplastic resin composition may have excellent flame resistance, heat resistance and mechanical strength. Specifically, the thermoplastic resin composition may have a limiting oxygen index (LOI) of about 21 kPa to about 35, more specifically about 21 kPa to about 28.
상기 열가소성 수지 조성물은 상기 구성성분 외에도 사출 성형성, 물성 밸런스, 분산성 등을 개선하고, 산화를 방지하며 다이 드룰(die drool)의 형성을 억제하기 위해 필요에 따라 염료, 안료, 안정제, 윤활제, 스테아레이트와 같은 가공조제, 항균제, 이형제, 수지 산화 방지제, 구리 산화 방지제, 할로겐 스케빈져(halogen scavenger) 등의 첨가제를 적절히 더 포함할 수도 있다. 이때, 상기 첨가제는 단독으로, 또는 2종 이상 혼합하여 사용될 수 있다.In addition to the components, the thermoplastic resin composition may include dyes, pigments, stabilizers, lubricants, etc., as necessary to improve injection moldability, physical property balance, dispersibility, and to prevent oxidation and to suppress the formation of die drool. Processing additives such as stearates, antibacterial agents, mold release agents, resin antioxidants, copper antioxidants, and halogen scavengers may be further appropriately included. In this case, the additives may be used alone or in combination of two or more thereof.
일 구현예에 따른 열가소성 수지 조성물은 수지 조성물을 제조하는 공지의 방법으로 제조할 수 있다. 예를 들면, 상기 각각의 구성성분과 기타 첨가제들을 동시에 혼합한 후에, 압출기 내에서 용융 압출하고 펠렛 형태로 제조할 수 있다.Thermoplastic resin composition according to one embodiment may be prepared by a known method for producing a resin composition. For example, after mixing each of the components and other additives simultaneously, they can be melt extruded in an extruder and made into pellets.
일 구현예에 따른 열가소성 수지 조성물은 별도의 가교 결합(crosslinking)을 포함하지 않아 용이하게 재활용할 수 있으며 할로겐계 난연제를 사용하지 않아 환경 친화적이다. 또한 상기 열가소성 수지 조성물은 상기 폴리올레핀계 수지와 상기 폴리아릴렌에테르계 수지를 특정 중량 범위로 포함하고, 특정한 공중합체를 포함함으로써, 가공성, 유연성, 난연성, 내마모성, 내열성, 내전압성, 절연성, 기계적 강도 및 내화학성을 효과적으로 개선할 수 있다.Thermoplastic resin composition according to one embodiment does not include a separate crosslinking (crosslinking) can be easily recycled and does not use a halogen-based flame retardant is environmentally friendly. In addition, the thermoplastic resin composition includes the polyolefin-based resin and the polyarylene ether-based resin in a specific weight range, and includes a specific copolymer, thereby providing workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, insulation, and mechanical strength. And chemical resistance can be effectively improved.
다른 일 구현예는 상기 열가소성 수지 조성물을 포함하는 성형품을 제조한다. 상기 성형품은 상기 열가소성 수지 조성물을 사용하여 사출성형, 블로우 성형, 압출, 열 성형 등 다양한 방법으로 제조할 수 있다.Another embodiment manufactures a molded article including the thermoplastic resin composition. The molded article may be manufactured by various methods such as injection molding, blow molding, extrusion, and thermoforming using the thermoplastic resin composition.
상기 성형품은 전선 또는 전선 피복재일 수 있으며, 이는 전력선, 통신선, 자동차용 전선, 전자 기기용 전선, 원자력 발전용 전선, 풍력 발전용 전선 등 다양한 분야에 사용될 수 있다.The molded article may be a wire or a wire covering material, which may be used in various fields such as power lines, communication lines, automotive wires, electronic device wires, nuclear power wires, and wind power wires.
일 예로, 일 구현예에 따른 전선의 횡단면도를 도 1에 나타낸다.As an example, a cross-sectional view of a wire according to one embodiment is shown in FIG. 1.
도 1을 참고하면, 전선(1)은 전도체(2) 및 상기 전도체를 둘러싸고 있는 피복재(4)를 포함한다. 이때, 상기 전도체(2), 피복재(4) 또는 이들의 조합은 상기 열가소성 수지 조성물을 포함할 수 있다.Referring to FIG. 1, the
상기 전도체(2)는 한 가닥일 수도 있고, 2 이상의 여러 가닥을 포함할 수도 있다. 상기 전도체(2)가 여러 가닥인 경우, 각각의 가닥을 둘러싸도록 피복재(4)를 형성하거나, 여러 가닥을 한번에 둘러싸도록 피복재(4)를 형성할 수 있다.The
일 예로, 다른 일 구현예에 따른 전선의 횡단면도를 도 2에 나타낸다.As an example, a cross-sectional view of a wire according to another embodiment is shown in FIG. 2.
도 2를 참고하면, 전선(10)은 전도체(11), 상기 전도체(11)를 둘러싸고 있는 피복재(13), 상기 피복재(13)를 둘러싸고 있는 절연체(15), 그리고 상기 절연체(15)를 둘러싸고 있는 시스(sheath, 17)를 포함한다. 이때, 상기 전도체(11), 피복재(13), 절연체(15), 시스(17) 또는 이들의 조합은 상기 열가소성 수지 조성물을 포함할 수 있다.Referring to FIG. 2, the
상기 전도체(11)는 한 가닥일 수도 있고, 2 이상의 여러 가닥을 포함할 수도 있다. 상기 전도체(11)가 여러 가닥인 경우, 각각의 가닥을 둘러싸도록 피복재(13), 절연체(15), 시스(17) 또는 이들의 조합을 형성하거나, 여러 가닥을 한번에 둘러싸도록 피복재(13), 절연체(15), 시스(17) 또는 이들의 조합을 형성할 수 있으나, 이에 한정되는 것은 아니다.The
일 예로, 또 다른 일 구현예에 따른 전선의 횡단면도를 도 3에 나타낸다.As an example, a cross-sectional view of a wire according to another embodiment is shown in FIG. 3.
도 3을 참고하면, 전선(20)은 전도체(21), 상기 전도체(21)를 둘러싸고 있는 피복재(23), 상기 피복재(23)를 둘러싸고 있는 절연체(25), 상기 절연체(25)를 둘러싸고 있는 차폐체(27), 그리고 상기 차폐체(27)를 둘러싸고 있는 시스(sheath, 29)를 포함한다. 이때, 상기 전도체(21), 피복재(23), 절연체(25), 차폐체(27), 시스(29) 또는 이들의 조합은 상기 열가소성 수지 조성물을 포함할 수 있다.Referring to FIG. 3, the
상기 전도체(21)는 한 가닥일 수도 있고, 2 이상의 여러 가닥을 포함할 수도 있다. 상기 전도체(21)가 여러 가닥인 경우, 각각의 가닥을 둘러싸도록 피복재(23), 절연체(25), 차폐체(27), 시스(29) 또는 이들의 조합을 형성하거나, 여러 가닥을 한번에 둘러싸도록 피복재(23), 절연체(25), 차폐체(27), 시스(29) 또는 이들의 조합을 형성할 수 있으나, 이에 한정되는 것은 아니다.The
도 1 내지 도 3은 일 구현예에 따른 전선의 구조의 일 예들을 나타낸 것일 뿐이며, 일 구현예에 따른 전선의 구조가 이들에 한정되는 것은 아니다.1 to 3 only show examples of the structure of the wire according to the embodiment, and the structure of the wire according to the embodiment is not limited thereto.
본 명세서에서 달리 설명하지 않는 한, 전선, 전도체, 피복재, 절연체, 차폐체 및 시스에 대한 내용은 당업계에 일반적으로 알려진 바와 같다.Unless stated otherwise herein, information about wires, conductors, sheaths, insulators, shields, and sheaths is as generally known in the art.
상기 성형품은 JASO D 618에 의해 측정시 신율이 약 50% 내지 약 600%일 수 있다. 상기 성형품의 신율이 상기 범위 내인 경우, 다양한 공간을 통해서 잡아당겨질 때 끊어지지 않고 효과적으로 신장될 수 있고, 우수한 상용성, 유연성 및 내한성을 가질 수 있다. 구체적으로는 상기 성형품은 JASO D 618에 의해 측정시 신율이 약 110% 내지 약 600%, 더욱 구체적으로는 약 120% 내지 약 400%, 보다 구체적으로는 약 150% 내지 약 400%일 수 있다. 상기 JASO D 618은 2008년 버전이다.The molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618. When the elongation of the molded article is within the above range, it can be effectively elongated without being broken when pulled through various spaces, and can have excellent compatibility, flexibility and cold resistance. Specifically, the molded article may have an elongation of about 110% to about 600%, more specifically about 120% to about 400%, more specifically about 150% to about 400% as measured by JASO D 618. The JASO D 618 is a 2008 version.
상기 성형품은 약 150℃의 온도에서 약 240시간 동안 에이징(aging)한 후의 신율이 상기 에이징 전의 신율에 대해 약 60% 이상일 수 있으며, 이는 하기 수학식 1에 따라 계산하여 얻을 수 있다. 이 경우, 상기 성형품은 고온의 환경에서 장시간 사용하더라도 우수한 내구성을 유지할 수 있다. 구체적으로는 상기 성형품은 상기 성형품은 약 150℃의 온도에서 약 240시간 동안 에이징(aging)한 후의 신율이 상기 에이징 전의 신율에 대해 약 60% 내지 약 130%, 더욱 구체적으로는 약 60% 내지 약 100%일 수 있다.The molded article may have an elongation after aging for about 240 hours at a temperature of about 150 ° C. may be about 60% or more relative to the elongation before aging, which can be obtained by calculating the following
[수학식 1][Equation 1]
(에이징 후 신율/에이징 전 신율)×100 (%)(Elongation after aging / Elongation before aging) × 100 (%)
상기 성형품은 ISO 6722에 의해 측정시 점화 후 소화되기까지의 시간이 약 70초 이내, , 예컨대 약 1초 내지 약 70초일 수 있다. 상기 성형품의 점화 후 소화되기까지의 시간이 상기 범위 내인 경우, 상기 성형품은 우수한 난연성을 가질 수 있다. 구체적으로는 상기 성형품은 ISO 6722에 의해 측정시 점화 후 소화되기까지의 시간이 약 50초 이내, 예컨대 약 1초 내지 약 50초, 더욱 구체적으로는 약 1초 내지 약 40초, 보다 구체적으로는 약 1초 내지 약 20초, 보다 구체적으로는 약 1초 내지 약 15초일 수 있다. 상기 ISO 6722는 2006년 8월 1일 버전이다.The molded article may have a time from extinguishing to igniting, as measured by ISO 6722, within about 70 seconds, such as from about 1 second to about 70 seconds. When the time from the ignition to extinguishing the molded article is within the above range, the molded article may have excellent flame retardancy. Specifically, the molded article has a time from ignition to extinguishment as measured by ISO 6722 within about 50 seconds, such as about 1 second to about 50 seconds, more specifically about 1 second to about 40 seconds, more specifically About 1 second to about 20 seconds, more specifically about 1 second to about 15 seconds. The ISO 6722 is the August 1, 2006 version.
상기 성형품은 ASTM D638에 의해 측정시 인장 강도가 약 5 MPa 내지 약 60 MPa일 수 있다. 상기 성형품의 인장 강도가 상기 범위 내인 경우, 상기 성형품은 우수한 기계적 강도를 가져 다양한 용도에 효과적으로 적용될 수 있다. 구체적으로는 상기 성형품은 ASTM D638에 의해 측정시 인장 강도가 약 10 MPa 내지 약 40 MPa, 더욱 구체적으로는 약 15 MPa 내지 약 35 MPa일 수 있다.The molded article may have a tensile strength of about 5 MPa to about 60 MPa as measured by ASTM D638. When the tensile strength of the molded article is within the above range, the molded article has excellent mechanical strength and can be effectively applied to various applications. Specifically, the molded article may have a tensile strength of about 10 MPa to about 40 MPa, more specifically about 15 MPa to about 35 MPa as measured by ASTM D638.
상기 성형품은 ISO 6722 사포마모 시험 방법에 의해 측정시 내마모성이 약 400 mm 내지 약 3000 mm일 수 있다. 상기 성형품의 내마모성이 상기 범위 내인 경우, 상기 성형품은 적절하게 균형을 이룬 강도와 유연성을 가질 수 있다. 구체적으로는 상기 성형품은 ISO 6722 사포마모 시험 방법에 의해 측정시 내마모성이 약 600 mm 내지 약 2500 mm일 수 있다. 상기 ISO 6722는 2006년 8월 1일 버전이다.The molded article may have a wear resistance of about 400 mm to about 3000 mm as measured by the ISO 6722 sandpaper abrasion test method. When the wear resistance of the molded article is within the above range, the molded article may have appropriately balanced strength and flexibility. Specifically, the molded article may have a wear resistance of about 600 mm to about 2500 mm as measured by the ISO 6722 sandpaper abrasion test method. The ISO 6722 is the August 1, 2006 version.
상기 성형품은 ISO 6722에 의해 측정시 가솔린(gasoline) 침지 후 직경 변화율이 약 15% 이하일 수 있다. 상기 성형품의 가솔린 침지 후 직경 변화율이 상기 범위 내인 경우, 상기 성형품은 우수한 내유성, 유연성 및 내한성을 가질 수 있다. 구체적으로는 상기 성형품은 ISO 6722에 의해 측정시 가솔린(gasoline) 침지 후 직경 변화율이 약 0.01% 내지 약 10.0%일 수 있다. 상기 ISO 6722는 2006년 8월 1일 버전이다.The molded article may have a diameter change rate of about 15% or less after gasoline immersion as measured by ISO 6722. When the diameter change rate after the gasoline immersion of the molded product is within the above range, the molded article may have excellent oil resistance, flexibility and cold resistance. Specifically, the molded article may have a diameter change rate of about 0.01% to about 10.0% after gasoline immersion as measured by ISO 6722. The ISO 6722 is the August 1, 2006 version.
상기 성형품은 ISO 6722에 의해 내한성 평가시 도선에 이상이 없으며, 내전압 시험을 통과하는 것일 수 있다. 상기 ISO 6722는 2006년 8월 1일 버전이다.The molded article may have an abnormality in the lead when the cold resistance evaluation according to ISO 6722, and may pass the withstand voltage test. The ISO 6722 is the August 1, 2006 version.
실시예EXAMPLE
이하에서 본 발명을 실시예 및 비교예를 통하여 보다 상세하게 설명하고자 하나, 하기의 실시예 및 비교예는 설명의 목적을 위한 것으로 본 발명을 제한하고자 하는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the following Examples and Comparative Examples are for illustrative purposes only and are not intended to limit the present invention.
열가소성 수지 조성물의 제조에 사용되는 각 구성성분은 다음과 같다.Each component used for manufacture of a thermoplastic resin composition is as follows.
(A1) 폴리아릴렌에테르계 수지(A1) polyarylene ether resin
폴리페닐렌에테르(polyphenylene ether, PPE): LXR-035C(Blue Star사제), 페닐렌 부분의 함량 87 중량%Polyphenylene ether (PPE): LXR-035C (manufactured by Blue Star), content of phenylene moiety 87% by weight
(A2) 폴리올레핀계 수지(A2) polyolefin resin
선형 저밀도 폴리에틸렌(linear low density polyethylene, LLDPE): LLDPE 9730(한화석유화학사제), 밀도 0.92 g/cm3, 녹는점 112℃Linear low density polyethylene (LLDPE): LLDPE 9730 (manufactured by Hanwha Chemical), density 0.92 g / cm 3 , melting point 112 ° C
(b-2-1) 극성 공중합체(b-2-1) polar copolymers
말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS): Tuftec M1913(Asahi Kasei Chemicals사제), 말레익 언하이드라이드의 그래프트 비율은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 0.5 중량부, 스티렌 반복단위 함량은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 총량에 대하여 30 중량%Maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS): Tuftec M1913 (manufactured by Asahi Kasei Chemicals), maleic hydride The graft ratio of 0.5 parts by weight relative to the total 100 parts by weight of the repeating units contained in the styrene-ethylene-butylene-styrene copolymer, the styrene repeating unit content is the total amount of repeating units included in the styrene-ethylene-butylene-styrene copolymer 30 wt% against
(b-1) 공중합체(b-1) copolymer
(b-1-1) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Kraton G1651(Kraton Polymers사제), 스티렌 반복단위 함량은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 총량에 대하여 22 중량%(b-1-1) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton G1651 (manufactured by Kraton Polymers), and the styrene repeating unit content is styrene-ethylene-butylene- 22% by weight, based on the total amount of repeating units contained in the styrene copolymer
(b-1-2) 스티렌-부타디엔-스티렌 공중합체(styrene-butadiene-styrene copolymer, SBS): Kraton D1102(Kraton Polymers사제), 스티렌 반복단위 함량은 스티렌-부타디엔-스티렌 공중합체에 포함된 반복단위 총량에 대하여 28 중량%(b-1-2) Styrene-butadiene-styrene copolymer (SBS): Kraton D1102 (manufactured by Kraton Polymers), the styrene repeating unit content is a repeating unit included in the styrene-butadiene-styrene copolymer 28 wt% based on the total amount
(b-2-2) 극성 중합체(b-2-2) polar polymers
말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS): Tuftec M1913(Asahi Kasei Chemicals사제), 말레익 언하이드라이드의 그래프트 비율은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 0.5 중량부, 스티렌 반복단위 함량은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 총량에 대하여 30 중량%Maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS): Tuftec M1913 (manufactured by Asahi Kasei Chemicals), maleic hydride The graft ratio of 0.5 parts by weight relative to the total 100 parts by weight of the repeating units contained in the styrene-ethylene-butylene-styrene copolymer, the styrene repeating unit content is the total amount of repeating units included in the styrene-ethylene-butylene-styrene copolymer 30 wt% against
(b-2-3) 극성 중합체(b-2-3) Polar polymer
말레익 언하이드라이드-그래프트된 스티렌-에틸렌-부틸렌-스티렌 공중합체(maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer, MA-SEBS): 말레익 언하이드라이드의 그래프트 비율은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 전체 100 중량부에 대하여 8.0 중량부, 스티렌 반복단위 함량은 스티렌-에틸렌-부틸렌-스티렌 공중합체에 포함된 반복단위 총량에 대하여 30 중량% Maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS): The graft ratio of maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer (styrene-ethylene-butyl) 8.0 parts by weight based on 100 parts by weight of the total repeating units contained in the styrene-styrene copolymer, and styrene repeating unit content is 30% by weight based on the total amount of the repeating units included in the styrene-ethylene-butylene-styrene copolymer.
(b-1) 공중합체(b-1) copolymer
(b-1-3) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Kraton G1643(Kraton Polymer사제), 스티렌 부분의 함량 20 중량%(b-1-3) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton G1643 (manufactured by Kraton Polymer), content of
(b-1-4) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Kraton D1102(Kraton Polymer사제), 스티렌 부분의 함량 30 중량%(b-1-4) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton D1102 (manufactured by Kraton Polymer), content of styrene portion 30% by weight
(b-1-5) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Tuftec H1051(Asahi Kasei사제), 스티렌 부분의 함량 45 중량%(b-1-5) Styrene-ethylene-butylene-styrene copolymer (SEBS): Tuftec H1051 (manufactured by Asahi Kasei), content of styrene portion 45% by weight
(b-1-6) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Kraton G1657(Kraton Polymer사제), 스티렌 부분의 함량 15 중량%(b-1-6) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton G1657 (manufactured by Kraton Polymer), content of
(b-1-7) 스티렌-에틸렌-부틸렌-스티렌 공중합체(styrene-ethylene-butylene-styrene copolymer, SEBS): Kraton A1535(Kraton Polymer사제), 스티렌 부분의 함량 60 중량%(b-1-7) Styrene-ethylene-butylene-styrene copolymer (SEBS): Kraton A1535 (manufactured by Kraton Polymer), content of styrene portion 60% by weight
(D-1) 충진제(D-1) Filler
수산화마그네슘(Mg(OH)2): MAGNIFIN®-5A(Albemarle사제)Magnesium hydroxide (Mg (OH) 2 ): MAGNIFIN ® -5A (manufactured by Albemarle)
(D-2) 무기 충진제(D-2) inorganic filler
수산화 마그네슘(Mg(OH)2): MAGNIFIN®H-5 IV(Albemarle사제), 분해온도 320℃Magnesium hydroxide (Mg (OH) 2 ): MAGNIFIN ® H-5 IV (manufactured by Albemarle), decomposition temperature 320 ° C
상기 분해온도는 Q5000(TA Instrument사제) 장비를 사용하여 측정한 값이다.The decomposition temperature was measured using a Q5000 (manufactured by TA Instrument) equipment.
(E) 난연제(E) flame retardant
Exolit OP 1240(Clariant사제)Exolit OP 1240 (manufactured by Clarit)
실시예 1 내지 7 및 비교예 1 내지 3: 열가소성 수지 조성물의 제조Examples 1 to 7 and Comparative Examples 1 to 3: Preparation of the thermoplastic resin composition
상기 언급된 구성성분들을 이용하여 하기 표 1에 나타낸 조성으로 각 실시예 1 내지 7 및 비교예 1 내지 3에 따른 열가소성 수지 조성물을 제조하였다. 또, 하기 표 2에 나타낸 조성으로, 각각 실시예 8 내지 11 및 비교예 4 내지 7에 따른 열가소성 수지 조성물을 제조하였다.The thermoplastic resin compositions according to Examples 1 to 7 and Comparative Examples 1 to 3 were prepared with the compositions shown in Table 1 using the above-mentioned components. In addition, the thermoplastic resin compositions of Examples 8 to 11 and Comparative Examples 4 to 7 were prepared with the compositions shown in Table 2 below.
그 제조 방법으로는, 하기 표 1에 나타낸 조성으로 각 성분을 혼합하여 통상의 혼합기에서 혼합하였다. 그 다음, 바렐 온도(barrel temperature)를 약 250℃로 설정하고 L/D=44, Φ=35㎜인 이축 압출기 SHJ35(NJFY社제)에 투입하였다. 상기 혼합물을 압출기를 통하여 펠렛 형태의 수지 조성물로 제조하였다.As the manufacturing method, each component was mixed by the composition shown in following Table 1, and it mixed in the usual mixer. Then, the barrel temperature (barrel temperature) was set to about 250 ° C. and put into a twin screw extruder SHJ35 (manufactured by NJFY) having L / D = 44 and Φ = 35 mm. The mixture was prepared into a resin composition in pellet form through an extruder.
또, 하기 표 2에 나타낸 조성으로 각 성분을 혼합하여 통상의 혼합기에서 혼합하였다. 그 다음, 바렐 온도(barrel temperature)를 약 260℃로 설정하고 L/D=44, Φ=35㎜인 이축 압출기 SHJ35(NJFY社제)에 투입하였다. 상기 혼합물을 압출기를 통하여 펠렛 형태의 수지 조성물로 제조하였다.Moreover, each component was mixed by the composition shown in following Table 2, and it mixed in the usual mixer. Then, the barrel temperature (barrel temperature) was set to about 260 ° C. and put into a twin screw extruder SHJ35 (manufactured by NJFY) having L / D = 44 and Φ = 35 mm. The mixture was prepared into a resin composition in pellet form through an extruder.
표 1
표 2
시험예 1: 신율 평가Test Example 1: Elongation Evaluation
실시예 1 내지 11 및 비교예 1 내지 6의 열가소성 수지 조성물을 각각 바렐 온도를 약 240℃로 설정하고 L/D=28, Φ=30㎜인 일축 압출기(Vikas engineering Works사제)에 투입하였다. 상기 열가소성 수지 조성물을 압출기를 통하여 전선 형태의 시편을 제조하였다. 이때, 0.5SQ의 선재를 사용하였다.The thermoplastic resin compositions of Examples 1 to 11 and Comparative Examples 1 to 6 were each set to a barrel temperature of about 240 ° C. and fed into a single screw extruder (manufactured by Vikas engineering Works) having L / D = 28 and Φ = 30 mm. The thermoplastic resin composition was prepared in the form of a wire through an extruder. At this time, a wire rod of 0.5 SQ was used.
상기 제조한 각각의 시편에 대하여, JASO D 618 신율 측정 방법에 따라 신율을 측정하였다. 수치가 클수록 신율이 우수한 것이다.For each specimen prepared above, elongation was measured according to the JASO D 618 elongation measuring method. The higher the value, the better the elongation.
그 결과를 하기 표 3 및 표 4에 나타낸다.The results are shown in Tables 3 and 4 below.
시험예 2: 난연성 평가Test Example 2: Flame Retardancy Evaluation
상기 시험예 1에서 제조한 각각의 시편에 대하여, ISO 6722 난연 시험 방법에 따라 점화 후 소화되기까지 걸리는 시간을 측정하여 난연성을 평가하였다. 수치가 작을수록 빨리 소화되어 난연성이 우수한 것이다.For each specimen prepared in Test Example 1, the flame retardancy was evaluated by measuring the time taken before ignition after ignition according to the ISO 6722 flame retardant test method. The smaller the value, the faster the fire extinguisher is.
그 결과를 하기 표 3 및 표 4에 나타낸다.The results are shown in Tables 3 and 4 below.
시험예 3: 내열성 및 내전압성 평가Test Example 3 Evaluation of Heat Resistance and Voltage Resistance
상기 시험예 1에서 제조한 시편들 중 실시예 1 내지 7 및 비교예 1내지 3의 시편 각각을 약 150℃의 온도에서 약 240시간 동안 에이징(aging)한 후, 약 1분 동안 약 8kV의 전압을 가하여 시편의 파괴 여부에 따라 내열성 및 내전압성을 평가하였다. 이때, 각각의 시편을 각각 물이 채워진 수조에 담근 후, 전류 누설(leakage)이 없으면 시편이 파괴되지 않은 것으로 보아 "pass"로 표시하고, 전류 누설이 있으면 시편이 파괴된 것으로 보아 "fail"로 표시한다.Each of the specimens of Examples 1 to 7 and Comparative Examples 1 to 3 of the specimens prepared in Test Example 1 was aged at a temperature of about 150 ° C. for about 240 hours, and then a voltage of about 8 kV for about 1 minute. Was added to evaluate the heat resistance and voltage resistance according to whether or not the specimen was destroyed. At this time, each specimen is immersed in a water-filled water bath, and if there is no current leakage, it is marked as "pass" because the specimen is not destroyed, and if there is a current leakage, it is considered as "fail". Display.
그 결과를 하기 표 3에 나타낸다.The results are shown in Table 3 below.
시험예 4: 내한성 평가Test Example 4: Cold Resistance Evaluation
상기 시험예 1에서 제조한 시편들 중, 실시예 1 내지 7과 비교예 1내지 3의 시편 각각을 ISO 6722 내한성(저온 특성) 평가 방법에 따라 내한성을 평가하였다. 이때, 도선에 외관상 이상이 없고 전류 누설(leakage)이 없어 내전압에 이상이 없으면 시편이 파괴되지 않은 것으로 보아 "pass"로 표시하고, 도선에 외관상 이상이 있거나 전류 누설이 있어 내전압에 이상이 있으면 시편이 파괴된 것으로 보아 "fail"로 표시한다.Among the specimens prepared in Test Example 1, each of the specimens of Examples 1 to 7 and Comparative Examples 1 to 3 was evaluated for cold resistance according to the ISO 6722 cold resistance (low temperature characteristics) evaluation method. At this time, if there is no abnormality in the conductor and there is no current leakage and there is no abnormality in the breakdown voltage, the specimen is not broken and is marked as "pass". It is marked as "fail" because it is destroyed.
그 결과를 하기 표 3에 나타낸다.The results are shown in Table 3 below.
시험예 5: 내마모성 평가Test Example 5: Evaluation of Wear Resistance
상기 시험예 1에서 제조한 각각의 시편에 대하여, ISO 6722 사포마모(sandpaper abrasion) 시험 방법에 따라 내마모성을 평가하였다. 수치가 클수록 내마모성이 우수한 것이다.For each specimen prepared in Test Example 1, wear resistance was evaluated according to the ISO 6722 sandpaper abrasion test method. The larger the value, the better the wear resistance.
그 결과를 하기 표 3 및 표 4 나타낸다.The results are shown in Tables 3 and 4 below.
시험예 6: 내유성 평가Test Example 6: Oil Resistance Evaluation
상기 시험예 1에서 제조한 각각의 시편에 대하여, ISO 6722 내유성 시험 방법에 따라 가솔린에 침지시킨 후, 시편의 직경 변화율을 측정하였다. 시편의 직경 변화율이 작을수록 내유성이 우수한 것이다.For each specimen prepared in Test Example 1, after immersion in gasoline according to the ISO 6722 oil resistance test method, the rate of change of the diameter of the specimen was measured. The smaller the rate of change of the diameter of the specimen, the better the oil resistance.
그 결과를 하기 표 3 및 표 4에 나타낸다.The results are shown in Tables 3 and 4 below.
시험예 7: 인장 강도 평가Test Example 7: Evaluation of Tensile Strength
상기 시험예 1에서 제조한 시편들 중, 실시예 8 내지 11과 비교예 4 내지 6의 시편 각각에 대하여, ASTM D 638 인장 강도 측정 방법에 따라 인장 강도를 측정하였다. 수치가 클수록 인장 강도가 우수한 것이다.Among the specimens prepared in Test Example 1, for each of the specimens of Examples 8 to 11 and Comparative Examples 4 to 6, the tensile strength was measured according to the ASTM D 638 tensile strength measurement method. The larger the value, the better the tensile strength.
그 결과를 하기 표 4에 나타낸다.The results are shown in Table 4 below.
시험예 8: 가열 후 물성 유지율 평가Test Example 8: Evaluation of physical property retention after heating
상기 시험예 1에서 제조한 시편들 중, 실시예 8 내지 11과 비교예 4 내지 6의 시편 각각을 약 150℃의 온도에서 240시간 동안 에이징(aging)한 후 신율을 측정하여, 에이징 전의 신율에 대한 에이징 후의 신율의 비율을 하기 수학식 1에 따라 계산함으로써 가열 후 물성 유지율을 평가하였다. 수치가 클수록 가열 후 물성 유지율이 우수한 것이다.Of the specimens prepared in Test Example 1, each of the specimens of Examples 8 to 11 and Comparative Examples 4 to 6 after aging (240) for 240 hours at a temperature of about 150 ℃ to measure the elongation before aging The physical property retention after heating was evaluated by calculating the ratio of elongation after aging to
그 결과를 하기 표 4에 나타낸다.The results are shown in Table 4 below.
[수학식 1][Equation 1]
(에이징 후 신율/에이징 전 신율)×100 (%)(Elongation after aging / Elongation before aging) × 100 (%)
표 3
표 4
상기 표 3에 나타난 바에 따르면, 실시예 1 내지 7의 열가소성 수지 조성물을 사용한 경우가 비교예 1 내지 3의 열가소성 수지 조성물을 사용한 경우보다 내한성이 우수함을 확인할 수 있다. 실시예 1 내지 7의 열가소성 수지 조성물을 사용한 경우는 비교예 1 및 2의 열가소성 수지 조성물을 사용한 경우보다 난연성이 우수하고, 비교예 2 및 3의 열가소성 수지 조성물을 사용한 경우보다 신율이 우수하며, 비교예 2의 열가소성 수지 조성물을 사용한 경우보다 내열성 및 내전압성이 우수하고, 비교예 3의 열가소성 수지 조성물을 사용한 경우보다 내유성이 우수함을 확인할 수 있다.As shown in Table 3, it can be seen that the case of using the thermoplastic resin composition of Examples 1 to 7 is excellent in cold resistance than the case of using the thermoplastic resin composition of Comparative Examples 1 to 3. When the thermoplastic resin compositions of Examples 1 to 7 were used, the flame retardancy was superior to that of the thermoplastic resin compositions of Comparative Examples 1 and 2, and the elongation was superior to that when the thermoplastic resin compositions of Comparative Examples 2 and 3 were used. It can be confirmed that heat resistance and withstand voltage resistance are superior to the case where the thermoplastic resin composition of Example 2 is used, and oil resistance is superior to the case where the thermoplastic resin composition of Comparative Example 3 is used.
따라서, 실시예 1 내지 7의 열가소성 수지 조성물은 우수한 내한성을 가지면서 동시에 우수한 신율, 난연성, 내열성 및 내전압성, 내마모성, 그리고 내유성을 가짐을 확인할 수 있다.Therefore, it can be seen that the thermoplastic resin compositions of Examples 1 to 7 have excellent cold resistance and at the same time have excellent elongation, flame retardancy, heat resistance and voltage resistance, abrasion resistance, and oil resistance.
상기 표 4에 나타난 바에 따르면, 실시예 8 내지 11의 열가소성 수지 조성물을 사용한 경우가 비교예 4 내지 6의 열가소성 수지 조성물을 사용한 경우보다 신율 및 내유성이 우수하고, 비교예 5 및 6의 열가소성 수지 조성물을 사용한 경우보다 난연성 및 가열 후 물성 유지율이 우수하고, 비교예 6의 열가소성 수지 조성물을 사용한 경우보다 인장 강도 및 내마모성이 우수함을 확인할 수 있다.As shown in Table 4, when the thermoplastic resin compositions of Examples 8 to 11 were used, the elongation and oil resistance were superior to those of the thermoplastic resin compositions of Comparative Examples 4 to 6, and the thermoplastic resin compositions of Comparative Examples 5 and 6 were used. It can be seen that the flame retardancy and the retention of physical properties after heating are superior to the case of using, and the tensile strength and the wear resistance are superior to the case of using the thermoplastic resin composition of Comparative Example 6.
따라서, 실시예 8 내지 11의 열가소성 수지 조성물을 사용한 경우는 신율, 난연성, 인장 강도, 내마모성, 가열 후 물성 유지율 및 내유성이 모두 우수함을 확인할 수 있다.Therefore, when the thermoplastic resin compositions of Examples 8 to 11 are used, it can be confirmed that all of the elongation, flame retardancy, tensile strength, wear resistance, physical property retention after heating, and oil resistance are excellent.
이상을 통해 본 발명의 바람직한 실시예에 대하여 설명하였지만, 본 발명은 이에 한정되는 것이 아니고 특허청구범위와 발명의 상세한 설명 및 첨부한 도면의 범위 안에서 여러 가지로 변형하여 실시하는 것이 가능하고 이 또한 본 발명의 범위에 속하는 것은 당연하다.Although the preferred embodiments of the present invention have been described above, the present invention is not limited thereto, and various modifications and changes can be made within the scope of the claims and the detailed description of the invention and the accompanying drawings. Naturally, it belongs to the scope of the invention.
[부호의 설명][Description of the code]
71, 10, 20: 전선, 2, 11, 21: 전도체,71, 10, 20: wires, 2, 11, 21: conductors,
4, 13, 23: 피복재, 15, 25: 절연체,4, 13, 23: covering material, 15, 25: insulator,
17, 29: 시스, 27: 차폐체17, 29: sheath, 27: shield
Claims (20)
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020110147386A KR20130078434A (en) | 2011-12-30 | 2011-12-30 | Thermoplastic resin composition and article including same |
| KR10-2011-0147386 | 2011-12-30 | ||
| KR1020120005740A KR20130084845A (en) | 2012-01-18 | 2012-01-18 | Thermoplastic resin composition and article including same |
| KR10-2012-0005740 | 2012-01-18 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113571234A (en) * | 2020-04-29 | 2021-10-29 | 中国石油化工股份有限公司 | High-performance polypropylene thermoplastic cable |
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| KR20060123440A (en) * | 2004-01-07 | 2006-12-01 | 제너럴 일렉트릭 캄파니 | Flexible poly (arylene ether) compositions and their products |
| KR20080079666A (en) * | 2005-12-30 | 2008-09-01 | 제네럴 일렉트릭 컴퍼니 | Flame retardant flexible thermoplastic composition, preparation method and preparation thereof |
| KR20100017356A (en) * | 2007-05-25 | 2010-02-16 | 사빅 이노베이티브 플라스틱스 아이피 비.브이. | Flame retardant thermoplastic composition and articles comprising the same |
| JP2010540716A (en) * | 2007-09-27 | 2010-12-24 | サビック・イノベーティブ・プラスチックス・アイピー・ベスローテン・フェンノートシャップ | Flame retardant poly (arylene ether) composition and its use as a coating for coated wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20060123440A (en) * | 2004-01-07 | 2006-12-01 | 제너럴 일렉트릭 캄파니 | Flexible poly (arylene ether) compositions and their products |
| KR20080079666A (en) * | 2005-12-30 | 2008-09-01 | 제네럴 일렉트릭 컴퍼니 | Flame retardant flexible thermoplastic composition, preparation method and preparation thereof |
| JP2009522408A (en) * | 2005-12-30 | 2009-06-11 | ゼネラル・エレクトリック・カンパニイ | Flame retardant soft thermoplastic compositions, processes and products thereof |
| KR20100017356A (en) * | 2007-05-25 | 2010-02-16 | 사빅 이노베이티브 플라스틱스 아이피 비.브이. | Flame retardant thermoplastic composition and articles comprising the same |
| JP2010540716A (en) * | 2007-09-27 | 2010-12-24 | サビック・イノベーティブ・プラスチックス・アイピー・ベスローテン・フェンノートシャップ | Flame retardant poly (arylene ether) composition and its use as a coating for coated wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113571234A (en) * | 2020-04-29 | 2021-10-29 | 中国石油化工股份有限公司 | High-performance polypropylene thermoplastic cable |
| CN113571234B (en) * | 2020-04-29 | 2023-05-09 | 中国石油化工股份有限公司 | A high performance polypropylene thermoplastic cable |
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