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WO2013141649A1 - Réseau d'unités d'émission de lumière et lentille de diffusion de lumière appropriée pour celui-ci - Google Patents

Réseau d'unités d'émission de lumière et lentille de diffusion de lumière appropriée pour celui-ci Download PDF

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Publication number
WO2013141649A1
WO2013141649A1 PCT/KR2013/002402 KR2013002402W WO2013141649A1 WO 2013141649 A1 WO2013141649 A1 WO 2013141649A1 KR 2013002402 W KR2013002402 W KR 2013002402W WO 2013141649 A1 WO2013141649 A1 WO 2013141649A1
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WO
WIPO (PCT)
Prior art keywords
light
axis
diffusing lens
emitting unit
light emitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2013/002402
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English (en)
Inventor
Eun Ju Kim
Dae Sung Cho
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seoul Semiconductor Co Ltd
Original Assignee
Seoul Semiconductor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020120029974A external-priority patent/KR20130107849A/ko
Priority claimed from KR1020120029810A external-priority patent/KR101933188B1/ko
Priority claimed from KR1020120030791A external-priority patent/KR101861233B1/ko
Application filed by Seoul Semiconductor Co Ltd filed Critical Seoul Semiconductor Co Ltd
Publication of WO2013141649A1 publication Critical patent/WO2013141649A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133603Direct backlight with LEDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0013Means for improving the coupling-in of light from the light source into the light guide
    • G02B6/0023Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
    • G02B6/003Lens or lenticular sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0066Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form characterised by the light source being coupled to the light guide
    • G02B6/0073Light emitting diode [LED]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/855Optical field-shaping means, e.g. lenses

Definitions

  • the present invention relates generally to a light emitting unit array and a light diffusing lens suitable for the same, and more particularly, to a light emitting unit array suitable for surface illumination or backlighting for a liquid crystal display.
  • a direct type backlight unit comprises a plurality of LEDs arranged under a substantial flat type object, such as a liquid crystal panel or a light diffusion plate, at regular intervals, and illuminates the corresponding object.
  • the direct type backlight unit has been used for surface illumination or backlighting for a liquid crystal display.
  • it is necessary to densely arrange a large number of LEDs, leading to an increase in power consumption.
  • the object is non-uniformly backlit.
  • technique for mounting a light diffusing lens on each LED to disperse light may be used. In this technique, a light diffusing lens and at least one LED corresponding thereto constitute one light emitting unit.
  • a conventional light diffusing lens has a structure in which both of a light incident portion and a light emission portion are axis-symmetric with respect to a central axis.
  • a light emitting unit using such a light diffusing lens along with an LED forms a circular light pattern Lp on a target surface.
  • bright portions Wp in which lights intersect with each other are formed between two adjacent light-orientation patterns Lp on the target surface, and dark portions Bp in which lights are hardly illuminated are formed between four adjacent light-orientation patterns Lp on the target surface.
  • light emitting units including light diffusing lenses may be arranged.
  • An aspect of the present invention is directed to a light emitting unit array capable of providing a uniform illuminance distribution on a target surface.
  • Another aspect of the present invention is directed to a light diffusing lens capable of contributing to a uniform illuminance distribution on a target surface when applied to each light emitting unit of a light emitting unit array.
  • a light emitting unit array comprises: a plurality of light emitting units arranged under a target surface in a matrix form, wherein each of the light emitting units comprises a light diffusing lens with a central axis and an LED disposed under the light diffusing lens, the light emitting units form light patterns having different illuminance distributions in at least one direction from the central axis, each of the light patterns comprises a central region and peripheral regions having an illuminance lower than that of the central region, the central region depends on a single light pattern, and a plurality of light patterns overlap one another in each of the peripheral regions.
  • a light diffusing lens suitable for each light emitting unit of a light emitting unit array, wherein the light diffusing lens receives light from an LED and forms light patterns having different illuminance distributions in at least one direction with respect to a central axis, each of the light patterns comprises a central region and peripheral regions each having an illuminance lower than that of the central region, the central region depends on a single light pattern, and a plurality of light patterns overlaps one another in each of the peripheral regions.
  • a substantially uniform illuminance distribution can be provided on a target surface by an array of light emitting units that form axis-asymmetric light patterns on the target surface by using axis-asymmetric light diffusing lenses, achieving the implementation of surface illumination or liquid crystal displays having a uniform illuminance distribution.
  • a substantially uniform illuminance distribution can be provided on a target surface by an array of light emitting units that form elongated light patterns in a single-axis direction, achieving the implementation of surface illumination or liquid crystal displays having a uniform illuminance distribution.
  • the light diffusing lens according to the present invention can provide a uniformly widely diffused light distribution by effectively widely diffusing light being within a range of 60 degrees from an optical axis when a light incident portion is formed adjacent to an LED, without concave portions, in an upper center of a light emission surface.
  • the omission of the concave portion makes it possible to more easily design and manufacture a light diffusing lens and to minimize the failure of the light diffusing lens caused by defects on the concave portion.
  • FIG. 1 is a diagram for describing the prior art.
  • FIG. 2 is a conceptual diagram for describing the formation of light patterns on a predetermined target surface by light emitting units according to the present invention.
  • FIG. 3 is a diagram for describing a light emitting unit array including the light emitting units of FIG. 2, and the overall light patterns formed by the light emitting unit array.
  • FIGS. 4a and 4b are diagrams, respectively, illustrating a light pattern illuminance distribution and an orientation angle distribution of a conventional single light emitting unit having an axis-symmetric structure.
  • FIGS. 5a and 5b are diagrams, respectively, illustrating a light pattern illuminance distribution and an orientation angle distribution of a single light emitting unit according to the present invention, which has a 90-degree rotational symmetric and axis-asymmetric structure.
  • FIGS. 6a and 6b are diagrams, respectively, illustrating the illuminance distribution of the overall light patterns when the conventional light emitting units each having the illuminance distribution and light-orientation distribution illustrated in FIG. 4a and 4b are regularly arranged, and the illuminance distribution of the overall light patterns when the conventional light emitting units are irregularly arranged.
  • FIG. 7 is a diagram illustrating the illuminance distribution of a light emitting unit array in which the light emitting units of FIG. 5 according to the embodiment are arranged with twenty-five sets.
  • FIG. 8 is a plan view illustrating a first embodiment of a light emitting unit applicable to the light emitting unit array according to the present invention.
  • FIG. 9 is a cross-sectional view of the light emitting unit of FIG. 8, taken along x axis.
  • FIGS. 10a, 10b and 10c are cross-sectional views taken along lines a-a, b-b and c-c of FIG. 9.
  • FIG. 11 is a perspective view illustrating an LED of the light emitting unit according to the embodiment of the present invention.
  • FIG. 12 is a bottom view of a light diffusing lens according to a second embodiment of the present invention.
  • FIG. 13 is a conceptual diagram for describing the formation of light patterns on a predetermined target surface by the light emitting units according to the present invention.
  • FIG. 14 is a diagram for describing a light emitting unit array including the light emitting units of FIG. 13, and the overall light patterns formed by the light emitting unit array.
  • FIGS. 15a and 15b are diagrams, respectively, illustrating a light pattern illuminance distribution and an orientation angle distribution of a single light emitting unit according to the present invention, which has a 180-degree rotational symmetric and axis-asymmetric structure.
  • FIG. 16 is a perspective view illustrating a third embodiment of a light emitting unit applicable to the light emitting unit array according to the present invention.
  • FIG. 17a is a cross-sectional view of the light emitting unit of FIG. 16, taken along a major-axis (y) direction
  • FIG. 17b is a cross-sectional view of the light emitting unit of FIG. 16, taken along a minor-axis (x) direction.
  • FIGS. 18 to 21 are diagrams for describing embodiments of a light incident portion applicable to the light diffusing lens of the light emitting unit according to the present invention.
  • FIG. 22 is an exploded perspective view for describing a light emitting unit according to a fourth embodiment of the present invention.
  • FIGS. 23a and 23b are cross-sectional views, respectively, taken along two directions which intersect the light emitting unit illustrated in FIG. 22.
  • FIG. 24 is a cross-sectional view of a light emitting unit according to a fifth embodiment of the present invention.
  • FIGS. 25Aa, 25Bb and 25c are cross-sectional views taken along lines a-a, b-b and c-c of FIG. 24.
  • FIG. 26 is a detailed diagram for describing the light diffusing lens of the light emitting unit illustrated in FIG. 24.
  • FIG. 27 is a diagram illustrating a light orientation angle distribution when using the light diffusing lens illustrated in FIG. 26.
  • FIG. 28 is a diagram for describing a light diffusing lens according to a sixth embodiment of the present invention.
  • FIG. 29 is a diagram illustrating a light orientation angle distribution available using the light diffusing lens of FIG. 28.
  • FIGS. 30a and 30b are diagrams, respectively, illustrating a light diffusing lens and an orientation angle distribution according to a first comparative example.
  • FIGS. 31a and 31b are diagrams, respectively, illustrating a light diffusing lens and an orientation angle distribution according to a second comparative example.
  • FIG. 2 conceptually illustrates light patterns that can be formed on a predetermined target surface by light emitting units according to the present invention.
  • Each light emitting unit 1 includes an LED and a light diffusing lens.
  • the light emitting unit 1 forms a light pattern with a substantially square shape, which is 90-degree rotational symmetric and axis-asymmetric with respect to the central axis of the light diffusing lens, on a predetermined target surface.
  • illuminance distributions in x-axis and y-axis directions intersecting each other are identical to each other, and illuminance distribution in a 45-degree diagonal-axis direction is different from the illuminance distribution in x-axis and y-axis directions.
  • the x-axis, y-axis and diagonal-axis are located on a virtual plane which is perpendicular to the center of a light diffusing lens, and the diagonal-axis is located between x-axis and y-axis on the plane.
  • FIG. 2 illustrates that the light emitting unit and its light pattern are the perfect square, an actual light pattern may have a rounded square or a similar shape thereto.
  • the light pattern Lp is divided into nine regions according illuminance, to which reference symbols Ao1, Ax2, Ay2 and Az3 are assigned.
  • Ao1 indicates the central region of the square, which has the highest illuminance or light intensity
  • Ax2 indicates a pair of first lateral regions, which are symmetric to each other in the x-axis direction with respect to the central region Ao1
  • Ay2 indicates a pair of second lateral regions, which are symmetric to each other in the y-axis direction with respect to the central region Ao1.
  • the illuminance of each of the first lateral regions Ax2 is identical to that of each of the second lateral regions Ay2.
  • Az3 indicates four corner regions which are symmetric to each other in the 45-degree diagonal-axis direction with respect to the central region Ao1. The illuminance of the corner regions Az3 is lowest.
  • FIG. 3 is a diagram for describing a light emitting unit array including the light emitting units of FIG. 2, and the overall light patterns formed by the light emitting unit array.
  • FIG. 3 illustrates the light emitting unit array in which the light emitting units 1 are arranged in two rows and two columns.
  • a light emitting unit array including more light emitting units arranged in N rows and n columns falls within the scope of the present invention.
  • the light emitting unit array including light emitting units arranged in two rows and two columns will be described as an example.
  • Each of the light emitting units 1 includes an LED and a light diffusing lens.
  • four light patterns Lp are formed by the four light emitting units 1 on a predetermined target surface spaced apart a certain distance from the light emitting unit in a vertical direction.
  • the central region Ao1 of the light pattern by the single light emitting unit 1 has illuminance dependent on the light from the corresponding light emitting unit 1 by at least 90%, ideally 100%, without overlapping the light pattern of another light emitting unit.
  • the light patterns of two adjacent light emitting units are overlapped in the two first lateral regions Ax2. Due to the overlapping of the light patterns, the illuminance in the two first lateral regions Ax2 may be almost identical to the illuminance in the central region Ao1.
  • the light patterns of the two adjacent light emitting units are overlapped in the two second lateral regions Ay2. Due to the overlapping of the light patterns, the illuminance in the two second lateral regions Ay2 may be almost identical to the illuminance in the central region Ao1. In addition, the light patterns of the four light emitting units are overlapped in the four corner regions Az3. Due to the overlapping of the light patterns, the illuminance in each of the four corner regions Az3 may be identical to the illuminance in the central region Ao1.
  • the individual light patterns formed by the above-described light emitting units 1 constitute one large integrated light pattern on the predetermined target surface without gaps therebetween. Also, in the integrated light pattern, the respective central regions, the respective first and second lateral regions, the respective corner regions have the identical or similar illuminance. Therefore, the overall light pattern on the predetermined target surface has a substantially uniform illuminance distribution.
  • the uniform illuminance distribution corresponds to a case where light uniformity is equal to or greater than 70% in the absence of a diffusion plate, and corresponds to a case where light uniformity is equal to or greater than 80% in the presence of a diffusion plate.
  • the light patterns Lp having the substantial square shape are arranged, it is possible to prevent or minimize the formation of dark portions or relatively brighter portions in such a manner that the lateral regions or corner regions of the light pattern are overlapped with the adjacent lateral regions or corner regions. Therefore, it is possible to more easily implement a surface light source or a direct type backlight unit having a uniform illuminance on a predetermined target surface.
  • FIGS. 4a and 4b are diagrams, respectively, illustrating a light pattern illuminance distribution and an orientation angle distribution of a conventional single light emitting unit having an axis-symmetric structure.
  • FIGS. 5a and 5b are diagrams, respectively, illustrating a light pattern illuminance distribution and an orientation angle distribution of a single light emitting unit according to the present invention, which has a 90-degree rotational symmetric and axis-asymmetric structure.
  • FIG. 4A illustrates only the x-axis direction and the y-axis direction among the all axis-directions, it can be easily understood that the circular light patterns have the illuminance distributions symmetric in the all axis-directions, and the light patterns are axis-symmetric with respect to the central axis thereof.
  • FIG. 4A illustrates only the x-axis direction and the y-axis direction among the all axis-directions, it can be easily understood that the circular light patterns have the illuminance distributions symmetric in the all axis-directions, and the light patterns are axis-symmetric with respect to the central axis thereof.
  • an orientation angle distribution pattern having a peak light intensity at about 78 degrees from the central axis thereof can be seen.
  • the orientation angle distribution pattern is equal in all axis-directions on the same plane perpendicular to the central axis. That is, when the conventional light emitting unit is used, the orientation angle distribution pattern is always equal regardless of axis directions.
  • an illuminance distribution in x-axis direction illustrated on the left side of FIG. 5a among the axes on the same plane perpendicular to the central axis of the light diffusing lens is different from an illuminance distribution in an 45-degree diagonal-axis direction illustrated on the right side of FIG. 5b.
  • an illuminance distribution in the y-axis direction is identical to the illuminance distribution in the x-axis direction. Therefore, the substantial square light pattern having the same illuminance distribution in the x-axis direction and the y-axis direction and different illuminance distributions in the diagonal-axis directions is formed on the target surface.
  • the pattern having the smaller peak light intensity of the two light orientation angle distribution patterns is the light orientation angle distribution pattern of the x-axis and y-axis directions, and the pattern having the greater peak light intensity of the two light orientation angle distribution patterns is the light orientation angle distribution pattern of the 45-degree diagonal-axis direction.
  • the two light orientation angle distribution patterns all have the peak light intensity at about 70 degrees.
  • the light orientation angle distribution patterns in the x-axis and y-axis directions are identical to each other, and the light orientation angle distribution pattern in the 45-degree diagonal-direction is different from the light orientation angle distribution patterns in the x-axis and y-axis directions.
  • FIG. 6a illustrates the illuminance distribution of the integrated light patterns when the conventional light emitting units each having the illuminance distribution and orientation angle distribution illustrated in FIG. 4a and 4b are regularly arranged
  • FIG. 6b illustrates the illuminance distribution of the integrated light patterns when the conventional light emitting units each having the illuminance distribution and orientation angle distribution illustrated in FIG. 4a and 4b are irregularly arranged
  • FIG. 7 illustrates the illuminance distribution of a light emitting unit array in which the light emitting units of the present invention having the illuminance distribution of FIG. 5a and the orientation angle distribution of FIG. 5b are arranged with twenty-five sets.
  • the light patterns of the axis-symmetric light emitting units arranged regularly have a non-uniform illuminance distribution due to bright lines and dark regions formed on the target surface.
  • FIG. 6b it is possible to reduce bright lines and dark regions to some degree by irregularly arranging light emitting units that are axis-symmetric with respect to the central axis.
  • the light emitting unit array according to the present invention can obtain a uniform illuminance distribution having almost no bright lines and dark regions through a specific arrangement of the light emitting units each including the light diffusing lens which is 90-degree rotational symmetric and axis-asymmetric with respect to the central axis, and their light patterns.
  • Such uniform illuminance distribution can be obtained when each of the light emitting units constituting the light emitting unit array has the illuminance distribution and orientation angle distribution as illustrated in FIGS. 5a and 5b.
  • the uniform illuminance distribution by the light emitting unit array as described above can be obtained in such a manner that the illuminance of the central region of each of the light patterns, the illuminance of the lateral regions generated by the overlapping of two light patterns adjacent in the x-axis or y-axis direction, and the illuminance of the corner regions generated by the overlapping of the four light patterns are made to be substantially identical or similar to one another.
  • FIG. 8 is a plan view illustrating a first embodiment of a light emitting unit applicable to the light emitting unit array according to the present invention.
  • FIG. 9 is a cross-sectional view of the light emitting unit of FIG. 8, taken along x axis.
  • FIGS. 10a, 10b and 10c are cross-sectional views taken along lines a-a, b-b and c-c of FIG. 9.
  • the line a-a is a cut line in a lower portion of the light diffusing lens
  • the line c-c is a cut line in an upper portion of the light diffusing lens
  • the line b-b is a cut line in a middle height of the light diffusing lens between the line a-a and the line c-c.
  • FIG. 11 is a perspective view illustrating an LED of the light emitting unit.
  • the light emitting unit 1 is disposed on a printed circuit board 10, and includes an LED 20 and a light diffusing lens 30 disposed thereon.
  • the printed circuit board 10 is partially illustrated such that a single light emitting unit is shown, four or more sets of light emitting units may be arranged on the single printed circuit board 10 in an Nxn matrix form.
  • the printed circuit board 10 includes conductive land patterns on the top surface thereof, in which terminals of the LED 20 are bonded to the conductive land patterns.
  • the printed circuit board 10 may include a reflective film on the top surface thereof.
  • the printed circuit board 10 may be a metal-core PCB (MCPCB) made of a metal having excellent thermal conductivity, or may be made of an insulating substrate material, such as FR4.
  • MCPCB metal-core PCB
  • a heat sink may be arranged under the printed circuit board 10 so as to dissipate heat generated from the LED 20.
  • the light diffusing lens 30 has a structure that is 90-degree rotational symmetric with respect to the central axis C thereof.
  • the LED 20 may include a housing 21, an LED chip 23 mounted on the housing 21, and a wavelength conversion layer 25 covering the LED chip 23.
  • the LED 20 may further include lead terminals (not illustrated) supported to the housing 21.
  • the LED 20 may include an LED chip directly mounted on the printed circuit board, and a transparent encapsulating material for protecting the LED chip.
  • the housing 21 may have a cavity 21a for mounting the LED chip 23.
  • the cavity 21a defines a light emission portion of the LED 20.
  • the wavelength conversion layer 25 covers the LED chip 23.
  • the wavelength conversion layer 25 may be formed by filling the cavity 21a with a phosphor-containing molding resin after the mounting of the LED chip 23.
  • the wavelength conversion layer 25 may fill the cavity 21a of the housing 21 and have a substantially flat or convex top surface. Furthermore, a molding resin having a lens shape may be further applied on the wavelength conversion layer 25.
  • the LED chip 23, on which a conformal phosphor coating layer is formed may be mounted on the housing 21. That is, the conformal phosphor coating layer may be applied on the LED chip 23, and the LED chip 23 with the phosphor coating layer may be mounted on the housing 21.
  • the LED chip 23 with the conformal coating layer may be molded with a transparent resin.
  • the molding resin may have a lens shape, and therefore, may function as a primary lens.
  • the wavelength conversion layer 25 performs wavelength conversion on light emitted from the LED chip 23 to implement mixed color light, for example, white light.
  • the LED 20 is designed to have a light orientation distribution having a mirror symmetric structure, and more particularly, may be designed to have a light orientation distribution having a rotational symmetric structure.
  • an axis of the LED directed to the center of the light orientation distribution is defined as an optical axis L. That is, the LED 20 is designed to have a light orientation distribution which is left-right symmetric with respect to the optical axis L.
  • the optical axis L may be defined as a straight line passing through the center of the cavity 21a.
  • the LED 20 including the LED chip 23 and the housing 21 has been described as being mounted on the printed circuit board 10, the LED may have a structure in which the LED chip 23 is directly mounted on the printed circuit board 10, and the wavelength conversion layer 25 covers the LED chip 23 on the printed circuit board 10.
  • the optical axis L may be coincident with the central axis C of the light diffusing lens 30 (see FIGS. 8 and 9).
  • the light diffusing lens 30 may include a bottom surface 31 and a top surface 35, and may include a leg portion 39.
  • the bottom surface 31 includes a concave light incident portion 31a
  • the top surface 35 includes a concave surface 35a and a convex surface 35b.
  • the inner surface of the light incident portion 31a may include a lateral surface 33a and a flat upper surface 33b.
  • the upper surface 33b is perpendicular to the central axis C, and the lateral surface 33a extends from the upper surface 33b to the incident of the concave portion 31a.
  • the central axis C is aligned to be coincident with the optical axis L of the LED 20, the central axis C is defined as an axis being the center of the light orientation distribution emitted from the lens 30.
  • the inner surface of the light incident portion 31b may be formed such that the lateral surface 33a meets the central axis C.
  • the bottom surface 31 of the light diffusing lens 30 substantially forms a square plane. Four corners of the square have rounded portions R.
  • the bottom of the concave light incident portion 31a is located at the center of the bottom surface 31.
  • the bottom surface of the light incident portion 31a has a circular shape. The circular shape of the light incident portion 31a is maintained over the entire height thereof, and the diameter thereof gradually decreases from the bottom toward the top (see FIG. 9).
  • the bottom surface 31 of the diffusing lens 30 has a substantially square outer shape due to the substantially square bottom surface 31, but the outer shape of the diffusing lens become circular toward the top side.
  • the shortest distance from the central axis to light emission surface of the diffusing lens 30 in the x-axis and y-axis directions is R1 and the shortest distance from the central axis to light emission surface of the diffusing lens 30 in the 45-degree diagonal-axis direction is R2
  • a difference between R2 and R1 decreases toward the top surface on the bottom surface of the light diffusing lens 30.
  • the light diffusing lens 30 includes a substantial circular top surface 35.
  • a square concave surface 35a is formed in the central region of the top surface 35.
  • the small square of the concave surface 35a is rotated by 45 degrees, with the same center as the large square of the bottom surface 31 of the light diffusing lens 30 (see FIG. 8).
  • the above-described structure in which the shape of the concave surface 35a is rotated by 45 degrees with respect to the shape of the bottom surface 31 contributes to the improvement of the luminous efficiency.
  • the light diffusing lens in which the concave surface 35a is omitted and the upper end portion of the light diffusing lens 30 is substantially flat may be also utilized.
  • the light diffusing lens 30 may have a structure in which the top surface is circular and the central region of the circular top surface is flat or convex.
  • the light incident portion 31a is a portion in which light emitted form the LED 20 is incident on the inside of the light diffusing lens 30.
  • the LED 20 is located under the light incident portion 31a or located at a position corresponding to the light incident portion 31a. As described above, the incident region of the light incident portion 31a is circular.
  • the substantial square-shaped light pattern formed on the predetermined target surface by the diffusing lens 30 depends on the square-shaped bottom surface of the light diffusing lens 30, or the shape of the plane (that is, the light exist surface) expending from the corners of the bottom surface to the top surface of the diffusing lens 30.
  • FIG. 12 is a bottom view of a light diffusing lens according to a second embodiment of the present invention.
  • the incident region of the light incident portion 31a may have a substantial square symmetric in the x-axis and y-axis directions. The four corners of the square may be rounded.
  • the outer shape of the bottom surface 31 of the diffusing lens 30 may be circular as a whole. This is because the substantial square-shaped light pattern may be generated due to the square-shaped light incident portion 31a.
  • FIG. 13 conceptually illustrates the light patterns that can be formed on the predetermined target surface by the light emitting units according to the present invention.
  • Each of the light emitting unit 1 includes an LED and a light diffusing lens.
  • the light emitting unit 1 forms the light pattern having a substantial rectangular or ova shape or a similar shape thereto, which is axis-symmetric and 180-degree rotational symmetric with respect to the central axis of the light diffusing lens, on the predetermined target surface.
  • the light pattern has the x-axis (minor-axis) and y-axis (major-axis) which are perpendicular to the central axis of the light diffusing lens on the same plane.
  • tan -1 (y/x) between the x-axis and the y-axis on the same plane.
  • the illuminance in the x-axis, the illuminance in the y-axis, and the illuminance in the diagonal-axis are different from one other.
  • FIG. 13 illustrates that the light emitting unit 1 and its light pattern Lp are the perfect rectangular shape
  • an actual light pattern may have various shapes, for example, an elongated shape in the y-axis direction, such as a rounded rectangle or an oval shape.
  • the light pattern Lp is divided into nine regions according illuminance, to which reference symbols Ao1, Ax2, Ay2 and Az3 are assigned.
  • Ao1 indicates the rectangular central region, which has the highest illuminance or light intensity
  • Ay2 indicates a pair of first lateral regions, which are symmetric to each other in the y-axis direction with respect to the central region Ao1
  • Ax2 indicates a pair of second lateral regions, which are symmetric to each other in the x-axis direction with respect to the central region Ao1.
  • Each of the first lateral regions Ay2 is a region where light is most concentrated next to the central region Ao1
  • each of the second lateral regions Ax2 is a region where light is most concentrated next to the first lateral regions Ay2.
  • Az3 indicates four corner regions, which are symmetric to each other in the 45-degree diagonal-axis direction with respect to the central region Ao1.
  • the corner regions Az3 are regions where light is mot concentrated.
  • FIG. 14 is a diagram for describing a light emitting unit array including the light emitting units shown in FIG. 13 and the overall light patterns formed by the light emitting unit array.
  • FIG. 14 illustrates a light emitting unit array in which the light emitting units 1 are arranged in two rows and two columns.
  • a light emitting unit array including more light emitting units arranged in N rows and n columns falls within the scope of the present invention.
  • the light emitting unit array including light emitting units arranged in two rows and two columns will be described as an example.
  • Each of the light emitting units 1 includes an LED and a light diffusing lens (see FIGS. 8, 9, 15 and 16).
  • four light patterns Lp are formed by the four light emitting units 1 on a predetermined target surface spaced apart a certain distance from the light emitting unit in a vertical direction.
  • the central region Ao1 of the light pattern by the single light emitting unit 1 has illuminance dependent on the light from the corresponding light emitting unit 1 by at least 90%, ideally 100%, without overlapping the light pattern of another light emitting unit.
  • the light patterns of two adjacent light emitting units are overlapped in the two first lateral regions Ay2. Due to the overlapping of the light patterns, the illuminance in the two first lateral regions Ay2 may be almost similar to the illuminance in the central region Ao1. In addition, the light patterns of the two adjacent light emitting units are overlapped in the two second lateral regions Ax2. Due to the overlapping of the light patterns, the illuminance in the two second lateral regions Ax2 may be almost similar to the illuminance in the central region Ao1.
  • the light patterns of the four light emitting units are overlapped in the four corner regions Az3. Due to the overlapping of the light patterns, the illuminance in each of the four corner regions Az3 may be similar to the illuminance in the central region Ao1.
  • the individual light patterns elongated in a single axis direction by the above-descried light emitting units 1 form one large integrated light pattern on the predetermined target surface without gaps therebetween.
  • the integrated light pattern the plurality of first and second lateral regions having relatively small illuminance and light intensity as compared with the central region are overlapped with the same regions of other light patterns adjacent to the plurality of corner regions. Therefore, the overall light pattern on the predetermined target surface may have a more uniform illuminance distribution.
  • the substantially rectangular or oval light patterns Lp which are 180-degree rotational symmetric with respect to the central axis of the lens, are arranged on the target surface, it is possible to prevent or minimize the formation of darker portions or brighter portions in such a manner that the lateral regions or corner regions of the optical patterns are overlapped with the lateral regions or corner regions of the adjacent optical patterns. Therefore, it is possible to easily implement a surface light source or a direct type backlight having a uniform illuminance on the predetermined target surface.
  • the light patterns having such illuminance distribution form a substantial rectangular or oval shape which is 180-degree rotational symmetric with respect to the central axis.
  • FIG. 15b illustrates three light orientation angle distribution patterns having different peak light intensities.
  • the pattern having the high light intensity is the pattern of the major-axis (y-axis) direction.
  • the pattern having the second highest light intensity is the pattern of the ⁇ -axis direction.
  • the pattern having the lowest light intensity is the pattern of the minor-axis (x-axis) direction.
  • the three light orientation angle distribution patterns illustrated in FIG. 15b all have peak light intensities of about 70 degree to 80 degrees. As can be seen from FIG.
  • the light orientation angle distribution patterns all have different light orientation angle distributions in the x-axis, y-axis and ⁇ -axis directions.
  • the light emitting unit array according to the present invention can obtain a uniform illuminance distribution having almost no bright lines and dark regions through a specific arrangement of the light emitting units each including the light diffusing lens which is 180-degree rotational symmetric and axis-asymmetric with respect to the central axis, and their light patterns which are 180-degree rotational symmetric (see FIG. 7).
  • Such uniform illuminance distribution can be obtained when each of the light emitting units constituting the light emitting unit array has the illuminance distribution and orientation angle distribution as illustrated in FIGS. 15a and 15b.
  • the uniform illuminance distribution can be obtained in such a manner that the illuminance of the central region of each of the light patterns, the illuminance of the first and second lateral regions generated by the overlapping of two light patterns adjacent in the x-axis and y-axis directions, and the illuminance of the corner regions generated by the overlapping of the four light patterns are made to be substantially similar to one another.
  • Light emitting units which can form light patterns 180-degree rotational symmetric with respect to the central axis on a target surface as describes above, will be described below.
  • FIG. 16 is a schematic perspective view for describing a light emitting unit according to a third embodiment of the present invention.
  • FIG. 17a is a cross-sectional view of the light emitting unit of FIG. 16, taken along a major-axis (y) direction
  • FIG. 17b is a cross-sectional view of the light emitting unit of FIG. 16, taken along a minor-axis (x) direction.
  • the light emitting unit includes an LED 20 and a light diffusing lens 130 on a printed circuit board 10. Although a part of the printed circuit board 10 is illustrated, a plurality of LEDs 20 are arranged on the single printed circuit board 10 in a matrix form.
  • the printed circuit board 10 includes conductive land patterns on a top surface thereof, in which terminals of the LED 20 are bonded to the conductive land patterns.
  • the printed circuit board 10 may include a reflective film on the top surface thereof.
  • the printed circuit board 10 may be an MCPCB made of a metal having excellent thermal conductivity, or may be made of an insulating substrate material, such as FR4.
  • a heat sink may be arranged under the printed circuit board 10 so as to dissipate heat generated from the LED 20.
  • the LED 20 may include a housing 21, an LED chip 23 mounted on the housing 21, and a wavelength conversion layer 25 covering the LED chip 23.
  • the LED 20 may further include lead terminals (not illustrated) supported to the housing 21.
  • the housing 21 constituting a package body may be made of a plastic resin, such as PA or PPA, by injection molding.
  • the housing 21 may be molded to support the lead terminals by injection molding, and may have a cavity 21a for mounting the LED chip 23.
  • the cavity 21a defines the light emission portion of the LED 20.
  • the lead terminals are disposed spaced apart from one another within the housing 21, and extend to the outside of the housing 21 and are bonded to the land patterns on the printed circuit board 10.
  • the LED chip 23 is mounted on the bottom of the cavity 21a and is electrically connected to the lead terminals.
  • the LED chip 23 may be a gallium nitride-based LED for emitting ultraviolet light or blue light.
  • the wavelength conversion layer 25 covers the LED chip 23.
  • the wavelength conversion layer 25 may be formed by filling the cavity 21a with a phosphor-containing molding resin after the mounting of the LED chip 23.
  • the wavelength conversion layer 25 may fill the cavity 21a of the housing 21, and have a substantially flat or convex top surface.
  • a molding resin having a lens shape may be further applied on the wavelength conversion layer 25.
  • the LED chip 23, on which a conformal phosphor coating layer is formed may be mounted on the housing 21. That is, the conformal phosphor coating layer may be applied on the LED chip 23, and the LED chip 23 with the phosphor coating layer may be mounted on the housing 21.
  • the LED chip 23 with the conformal coating layer may be molded with a transparent resin. Furthermore, the molding resin may have a lens shape, and therefore, may function as a primary lens.
  • the wavelength conversion layer 25 performs wavelength conversion on light emitted from the LED chip 23 to implement mixed color light, for example, white light.
  • the LED 20 is designed to have a light orientation distribution having a mirror symmetric structure, and more particularly, may be designed to have a light orientation distribution having a rotational symmetric structure.
  • an axis of the LED 20 directed to the center of the light orientation distribution is defined as an optical axis L. That is, the LED 20 is designed to have a light orientation distribution which is left-right symmetric with respect to the optical axis L.
  • the optical axis L may be defined as a straight line passing through the center of the cavity 21a.
  • the optical axis L may be coincident with the central axis C of the light diffusing lens 30.
  • the LED 20 including the LED chip 23 and the housing 21 has been described as being mounted on the printed circuit board 10, the LED chip 23 may be directly mounted on the printed circuit board 10, and the wavelength conversion layer 25 may cover the LED chip 23 on the printed circuit board 10.
  • the light diffusing lens 130 may include a bottom surface 131 and a top surface 135, and may include a flange 137 and a leg portion 139.
  • the bottom surface 131 includes a concave light incident portion 131a
  • the top surface 135 includes a concave surface 135a and a convex surface 135b.
  • the bottom surface 131 forms a substantially disk-shaped plane, and the light incident portion 131a is located in the central portion of the bottom surface.
  • the bottom surface 131 is not necessarily a plane, and may various uneven patterns may be formed thereon.
  • the light incident portion 131a is a portion of the lens 130 on which light emitted from the LED 20 is incident.
  • the LED 20 and the LED chip 23 included therein are located under the central portion of the light incident portion 131a.
  • the incident region of the light incident portion 131a may have an elongated shape.
  • the incident region of the light incident portion 131a is elongated in the y-axis (major-axis) direction, in which the x-axis direction is a minor-axis direction and the y-axis direction is a major-axis direction.
  • the incident region of the light incident portion 131a may have various shapes, for example, (a) a rectangular shape, (b) an oval shape, or (c) a rounded rectangular shape as illustrated in FIG. 18.
  • the width of the major-axis direction is indicated by "a”
  • the width of the minor-axis direction is indicated by "b”.
  • the width of the light incident portion 131a decreases from the incident region to the inside of the light incident portion 131a.
  • the cross-sectional shape of the light incident portion 131a may be a trapezoid shape having a left-right symmetric structure.
  • FIG. 19a illustrates a cross section of the light incident portion 131a, taken along the major-axis (y-axis) direction
  • FIG. 19B illustrates a cross section of the light incident portion 131a, taken along the minor-axis (x-axis) direction.
  • the length of the lower side of the trapezoid is indicated by “a1”
  • the length of the upper side of the trapezoid is indicated by “a2”
  • the angle with respect to the central axis of the line passing from the center of the lower side to the edge of the upper side is indicated by “a”
  • a2 is less than the a1
  • the length of the lower side of the trapezoid is indicated by “b1”
  • the length of the upper side of the trapezoid is indicated by “b2”
  • the angle with respect to the central axis of the line passing from the center of the lower side to the edge of the upper side is indicated by " ⁇ ”.
  • b2 is less than b1. Since a2 is greater than b2, it is preferable that is greater than ⁇ .
  • the cross-sectional shape of the light incident portion 131a is the trapezoid, the sides of which are straight lines. However, as illustrated in FIGS. 20a and 20b, the cross-sectional shape of the light incident portion 131a may have a trapezoid, the sides of which are curved.
  • the elongated optical patterns which are 180-degree rotational symmetric, can be implemented by forming the incident region of the light incident portion 131a in the elongated shape.
  • the inner surface of the light incident portion 131a may have a lateral surface 133a and an upper surface 133b.
  • the upper surface 33b is perpendicular to the central axis C, and the lateral surface 133a extends from the upper surface 133b to the incident of the light incident portion 131a.
  • the central axis C is aligned to be coincident with the optical axis L of the LED 20, the central axis C is defined as an axis being the center of the light orientation distribution emitted from the lens 130.
  • FIGS. 17a and 17b illustrate that the light incident portion 131a has a flat upper surface, the light incident portion 131a may have an apex point at the upper end.
  • the light incident portion 131a may be narrower upward from the incident. That is, the lateral surface 133a is closer to the central axis C from the incident to the upper surface 133b. Therefore, the region of the upper surface 133b may be formed to be relatively smaller than the incident. The slope of the lateral surface 133a may be relatively gentle around the upper surface 133b.
  • the region of the upper surface 133b is limited within a region narrower than the incident region of the light incident portion 131a.
  • the width in the minor-axis (x-axis) direction of the upper surface 133b may be limited within a region narrower than the region surrounded by a variable line formed by the concave surface 135 and the convex surface 135b of the upper surface 135.
  • the width in the minor-axis (x-axis) direction of the upper surface 133b may be limited within a region narrower than the region of the cavity 21a of the LED 20, that is, the light emission portion.
  • the region of the upper surface 133b alleviates the change in the orientation distribution of the light emitted through the top surface 135 of the lens 130. Therefore, the region of the upper surface 133b can be minimized in consideration of the alignment error between the LED 20 and the lens 130.
  • the top surface 135 of the lens 130 includes a concave surface 135a and a convex surface 135b extending from the concave surface 135a, with reference to the central axis C.
  • a line defined when the concave surface 135a and the convex surface 135b are met becomes a variable line.
  • the concave surface 135a refracts the light emitted around the central axis C of the lens 130 at a relatively large angle to disperse the light around the central axis C.
  • the convex surface 135b increases the amount of light emitted outward from the central axis C.
  • the lens 130 has been described as being limited to the structure in which the concave surface 135a is formed on the top surface 135, but the present invention is not limited thereto.
  • the central region of the top surface 135 may be flat or convex.
  • the top surface 135 and the light incident portion 131a may have a mirror-symmetric structure with respect to the plane passing through the central axis C along the x-axis or y-axis.
  • the top surface 135 or the light emission surface may have a rotator shape that is axis-symmetric with respect to the central axis C.
  • the light incident portion 131a and the top surface 135 may have various shapes according to a required light orientation angle distribution.
  • the flange 137 connects the top surface 135 and the bottom surface 131 and limits the outer size of the lens. Uneven patterns may be formed on the side of the flange 137 and the bottom surface 131.
  • the leg portion 139 of the lens 130 is connected to the printed circuit board 10, so that the bottom surface 131 is supported spaced apart from the printed circuit board 10. The connection is achieved in such a manner that the front ends of the leg portions 139 are attached to the printed circuit board 10 by, for example, an adhesive, or the leg portions 139 are respectively fitted into holes formed in the printed circuit board 10.
  • the lens 130 is located spaced apart from the LED 20. Therefore, the light incident portion 131a forms the boundary with external air.
  • the housing 21 of the LED 20 may be located under the bottom surface 131.
  • the wavelength conversion layer 25 of the LED 20 may be spaced apart from the light incident portion 131a and located under the bottom surface 313. Therefore, it is possible to prevent the light traveling within the light incident portion 131a from being lost due to absorption by the housing 21 or the wavelength conversion layer 25.
  • the orientation pattern of the light emitted through the lens 130 may have an elongated shape that is 180-degree rotational symmetric in the minor-axis (x-axis) direction.
  • FIGS. 21a to 21Dd are cross-sectional views for describing various modifications of the light incident portion.
  • FIG. 21a illustrates a case where a portion around the central axis C of the upper surface 133b perpendicular to the central axis C described with reference FIGS. 14a and 14b forms a downwardly convex shape. Due to the convex surface, light incident around the central axis C can be primarily controlled to disperse the light.
  • FIG. 21b is similar to but different from FIG. 21Aa in that the surface perpendicular to the central axis C in the upper surface of FIG. 21a is formed to be upwardly convex. Since the upwardly convex surface and the downwardly convex surface are mixed in the upper surface, it is possible to alleviate the change in the light orientation distribution due to alignment error of the LED and the lens.
  • FIG. 21c illustrates a case where a portion around the central axis C of the upper surface 133b perpendicular to the central axis C described with reference FIGS. 21Aa and 21b forms an upwardly convex shape. Due to the convex surface, light incident around the central axis C can be further dispersed.
  • FIG. 21d is similar to but different from FIG. 21c in that the surface perpendicular to the central axis C in the upper surface of FIG. 21c is formed to be downwardly convex. Since the upwardly convex surface and the downwardly convex surface are mixed in the upper surface, it is possible to alleviate the change in the light orientation distribution due to alignment error of the LED and the lens.
  • the above description has been focused on the light diffusing lens capable of forming the elongated light patterns on the predetermined target surface because the light incident portion has the elongated shape that is 180-degree rotational symmetric.
  • the following description will be given of embodiments of the light diffusing lens capable of forming the elongated light patterns because the outer shape of the light exist surface with respect to the central axis, in particular, the shape of the bottom surface is 180-degree rotational symmetric.
  • FIG. 22 is an exploded perspective view for describing a light emitting unit according to a fourth embodiment of the present invention
  • FIGS. 23A and 23B are cross-sectional views of the light emitting unit, taken along perpendicular directions of the light diffusing lens.
  • the outer shape of the light emission surface 235 of the light diffusing lens 230 has an elongated shape in a direction perpendicular to the major-axis direction of the light incident portion 231a, that is, a minor-axis direction of the light incident portion 231a.
  • the top surface of the light diffusing lens 230 may have a shape defined by overlapping of two semispheres. The symmetric surface of the two semispheres may be coincident with a surface passing through the center of the light incident portion 231a along the major-axis direction of the light incident portion 231a.
  • the light diffusing lens 230 Since the outer shape of the light emission surface of the light diffusing lens 230 has the elongated shape in the minor-axis direction of the light incident portion 231a, the light can be dispersed by the shape of the light incident portion 231a and the outer shape of the light emission surface 235. Therefore, the light pattern can be formed to have a further elongated shape on a predetermined target surface.
  • the light pattern elongated in a single axis direction can be formed on the target surface, even when the outer shape of the light emission surface 235 is axis-symmetric with respect to the central axis C of the light incident portion 231a.
  • the light emitting unit includes an LED 20 disposed under the light incident portion 231a of the light diffusing lens 230, and the LED 20 includes a cavity 21a that is 180-degree rotational symmetric.
  • a light emitting surface is formed by filling the cavity 21a with an encapsulating material.
  • the encapsulating material may contain a wavelength conversion material.
  • the cavity and the light emitting surface of the LED 20 have a major-axis parallel to the major-axis of the light incident portion 231a and a minor-axis parallel to the minor-axis of the light incident portion 231a.
  • the major-axis axes of the cavity and the light emitting surface of the LED 20 are parallel to the minor-axis of the outer shape of the light emission surface of the light diffusing lens 30 and perpendicularly intersect in the major-axis direction of the outer shape of the light emission surface.
  • the LED 20 includes a pair of LED chips 25 arranged symmetrically in its own major-axis direction with respect to the central axis of the lens.
  • the outer shape of the light emission surface of the light diffusing lens 230 is formed to have an elongated shape in the minor-axis direction of the light incident portion 231a, and the LED 20 is arranged to be elongated and symmetric in the major-axis direction of the light incident portion 231a. Therefore, the luminous efficiency can be enhanced, and the elongated light pattern that is 180-degree rotational symmetric can be more effectively formed on the target surface.
  • FIG. 24 is a cross-sectional view of a light emitting unit according to a fifth embodiment of the present invention
  • FIGS. 25a, 25b and 25c are cross-sectional views taken along lines a-a, b-b and c-c of FIG. 24.
  • the line a-a is a line on a bottom surface of the light diffusing lens
  • the line c-c is a line on the top surface of the light diffusing lens
  • the line b-b is a cut line in a middle height of the light diffusing lens between the line a-a and the line c-c.
  • FIG. 26 is a detailed diagram for describing the light diffusing lens of the light emitting unit illustrated in FIG. 24.
  • FIG. 27 is a diagram illustrating a light orientation angle distribution when using the light diffusing lens illustrated in FIG. 26.
  • the light emitting unit includes an LED 20 disposed on a printed circuit board 10, and a light diffusing lens 30 made of a resin or glass material and disposed on the LED 20.
  • the printed circuit board 10 is partially illustrated such that a single light emitting unit is shown, a plurality of light emitting units may be arranged regularly on the single printed circuit board 10.
  • the printed circuit board 10 includes conductive land patterns on the top surface thereof, in which terminals of the LED 20 are bonded to the conductive land patterns.
  • the printed circuit board 10 may include a reflective film on the top surface thereof.
  • the printed circuit board 10 may be an MCPCB made of a metal having excellent thermal conductivity, or may be made of an insulating substrate material, such as FR4.
  • a heat sink may be arranged under the printed circuit board 10 so as to dissipate heat generated from the LED 20.
  • the light diffusing lens 330 includes a bottom surface 331 and a light emission surface 335 opposite to the bottom surface, and may include a leg portion 339.
  • the bottom surface 331 includes a concave light incident portion 331a.
  • the light emission surface 335 is curved to be upwardly convex as a whole, and includes a flat surface 335a on the upper center.
  • the flat surface 335a is located at a position corresponding to the concave portion of the conventional light diffusing lens, while the light diffusing lens 330 of this embodiment can diffuse the light around the optical axis widely without any concave portion in the upper center by the structure of the light incident portion 331a which will described in detail below.
  • the light incident portion 331a has a substantial bell-shaped cross-section, and is gradually convergent from the lower incident adjacent to the LED 20 toward the apex point of the upper end.
  • the bottom surface 331 of the light diffusing lens 330 is circular.
  • the lower portion of the light incident portion 331a is located at the center of the bottom surface 331, and the lower portion of the light incident portion 331a is circular.
  • the shape of the light incident portion 331a maintains the circular shape from the lower incident to the upper apex point, and the diameter thereof gradually decreases from the lower portion toward the upper portion.
  • the upper flat surface 335a of the light diffusing lens 330 is also circular.
  • the light diffusing lens 330 has a circular bottom surface 331 that gradually becomes smaller toward the upper portion.
  • the change in the diameter of the outer circular shape in the lateral lower portion of the lens 330 may be larger than the change in the diameter of the outer circular shape in the lateral upper portion of the lens 330.
  • the diameter of the circular light incident portion 331a gradually decreases.
  • FIG. 26 illustrates the optical axis L that is the central axis of the light diffusing lens 330.
  • a peak light intensity has to exist at an angle of not less than 60 degrees from the optical axis L.
  • a reference line r forms 50 degrees with respect to the optical axis L.
  • the shortest distance "b" from an arbitrary point p on the optical axis L to the apex point of the light incident portion 331a is greater than the shortest distance "a" from the point p to the side of the light incident portion 331a.
  • the light incident portion 331a may contribute to widely diffusing light traveling within the range of 50 degrees from the light axis L to be passed at more than 60 degrees from the optical axis L.
  • the light diffusing lens 330 can omit the concave portion in the upper center of the light emission portion required in the prior art due to the curvature structure of the light incident portion 331a satisfying the condition of b > a within the range of 50 degrees from the optical axis L.
  • the height of the light incident portion 331a is preferably greater than the diameter R of the lower incident of the light incident portion 331a. Furthermore, the height H is most preferably greater than 1.5 times the diameter R.
  • the lower portion of the light incident portion 331a forms the boundary with air, the reflective index of which is lower than that of a resin or glass material, and the upper portion of the light emission surface also forms the boundary with air, the reflective index of which is lower than that of a resin or glass material.
  • FIG. 27 illustrates a light orientation angle distribution available using the light diffusing lens of FIG. 26.
  • a peak light intensity occurs at a location spaced apart from the optical axis L by 72 degrees, which means that light is widely diffused and distributed.
  • the light diffusing lens 330 according to the present invention effectively diffuses light within 60 degrees from the optical axis L without the concave portion in the upper center of the light emission surface due to the curvature structure of the light incident portion 31a satisfying the condition of b > a within the range of 50 degrees from the optical axis L. Therefore, the light can be uniformly diffused and distributed.
  • FIG. 28 is a diagram for describing a light diffusing lens according to a sixth embodiment of the present invention.
  • the curvature structure of the light incident portion 431a is identical to that of the light diffusing lens according to the previous embodiment illustrated in FIG. 26. Therefore, the light incident portion 431a satisfies the condition of b > a within the range of 50 degrees from the optical axis L.
  • the light diffusing lens includes a flat surface in the upper center of the light emission surface.
  • the light diffusing lens 430 includes a convex curved surface 435b in the upper center of the light emission surface.
  • FIG. 29 is a diagram illustrating a light orientation angle distribution available using the light diffusing lens of FIG. 28. Referring to FIG. 29, it can be seen that a peak light intensity occurs at a location spaced apart from the optical axis L by 72 degrees, which means that light is widely diffused and distributed. In addition, when the light orientation angle distribution illustrated in FIG. 29 is compared with the light orientation angle distribution illustrated in FIG. 27, a great difference is hardly found.
  • FIGS. 30a and 30b illustrate a light diffusing lens and its orientation angle distribution curve according to a first comparative example.
  • the light diffusing lens illustrated in FIG. 30a within the range of 50 degrees from the optical axis, the shortest distance "b" from an arbitrary point on the optical axis to the apex point of the light incident portion is greater than the shortest distance "a" from the same point to the side of the light incident portion, and, at the same time, the light diffusing lens includes a concave portion in the upper center of the light emission surface.
  • the light orientation angle distribution in the above-described condition can be seen from FIG. 8b. It can be seen that the light orientation angle distribution is not almost different from the light orientation angle distribution of the previous embodiment. Under the condition of b > a, the concave portion located in the upper center of the light emission surface hardly contributes to changing the light orientation angle distribution.
  • FIGS. 31a and 31b illustrate a light diffusing lens and its orientation angle distribution curve according to a second comparative example.
  • the light diffusing lens illustrated in FIG. 31a within the range of 50 degrees from the optical axis, the shortest distance "b" from an arbitrary point on the optical axis to the apex point of the light incident portion is less than the shortest distance "a" from the same point to the side of the light incident portion, and, at the same time, the light diffusing lens includes a concave portion in the upper center of the light emission surface.
  • the light orientation angle distribution in the above-described condition can be seen from FIG. 31b. It can be seen that the light orientation angle distribution is not almost different from the light orientation angle distributions of the first comparative example and the above-described embodiments. This represents that, under the condition of b > a, the concave portion existing in the upper center of the light emission surface functions to widely diffuse light within 50 degrees from the optical axis.

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PCT/KR2013/002402 2012-03-23 2013-03-22 Réseau d'unités d'émission de lumière et lentille de diffusion de lumière appropriée pour celui-ci Ceased WO2013141649A1 (fr)

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KR10-2012-0029974 2012-03-23
KR1020120029974A KR20130107849A (ko) 2012-03-23 2012-03-23 광 확산 렌즈 및 이를 포함하는 발광유닛
KR1020120029810A KR101933188B1 (ko) 2012-03-23 2012-03-23 발광유닛 어레이 및 그에 적합한 광 확산 렌즈
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Cited By (9)

* Cited by examiner, † Cited by third party
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CN104062807A (zh) * 2014-07-15 2014-09-24 纳晶科技股份有限公司 发光单元及具有其的侧发光式液晶显示器
CN104595848A (zh) * 2013-10-30 2015-05-06 鸿富锦精密工业(深圳)有限公司 透镜及使用该透镜的光源模组
WO2015075608A1 (fr) * 2013-11-20 2015-05-28 Koninklijke Philips N.V. Procédé et appareil pour l'éclairage uniforme d'une surface
JP2018507445A (ja) * 2015-02-15 2018-03-15 北京▲環▼宇▲藍▼博科技有限公司 Ledディスプレイスクリーン・カバー及びledディスプレイ
CN109557714A (zh) * 2017-09-27 2019-04-02 群创光电股份有限公司 光源装置及显示装置
US10323819B2 (en) 2015-02-15 2019-06-18 Beijing Universal Lanbo Technology Co., Ltd. LED display screen covers and LED displays
US10663120B2 (en) 2018-04-20 2020-05-26 Nichia Corporation Light source module
WO2020185046A1 (fr) * 2019-03-14 2020-09-17 서울반도체주식회사 Module électroluminescent comprenant une lentille anisotrope
US11287622B2 (en) 2018-05-31 2022-03-29 Nichia Corporation Light source module

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CN104595848A (zh) * 2013-10-30 2015-05-06 鸿富锦精密工业(深圳)有限公司 透镜及使用该透镜的光源模组
WO2015075608A1 (fr) * 2013-11-20 2015-05-28 Koninklijke Philips N.V. Procédé et appareil pour l'éclairage uniforme d'une surface
JP2017500693A (ja) * 2013-11-20 2017-01-05 フィリップス ライティング ホールディング ビー ヴィ 表面を一様に照光するための方法及び装置
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CN104062807A (zh) * 2014-07-15 2014-09-24 纳晶科技股份有限公司 发光单元及具有其的侧发光式液晶显示器
JP2018507445A (ja) * 2015-02-15 2018-03-15 北京▲環▼宇▲藍▼博科技有限公司 Ledディスプレイスクリーン・カバー及びledディスプレイ
US10323819B2 (en) 2015-02-15 2019-06-18 Beijing Universal Lanbo Technology Co., Ltd. LED display screen covers and LED displays
CN109557714A (zh) * 2017-09-27 2019-04-02 群创光电股份有限公司 光源装置及显示装置
US10663120B2 (en) 2018-04-20 2020-05-26 Nichia Corporation Light source module
US11287622B2 (en) 2018-05-31 2022-03-29 Nichia Corporation Light source module
WO2020185046A1 (fr) * 2019-03-14 2020-09-17 서울반도체주식회사 Module électroluminescent comprenant une lentille anisotrope

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