WO2013141360A1 - 硬化性組成物、硬化物および硬化性組成物の使用方法 - Google Patents
硬化性組成物、硬化物および硬化性組成物の使用方法 Download PDFInfo
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- WO2013141360A1 WO2013141360A1 PCT/JP2013/058301 JP2013058301W WO2013141360A1 WO 2013141360 A1 WO2013141360 A1 WO 2013141360A1 JP 2013058301 W JP2013058301 W JP 2013058301W WO 2013141360 A1 WO2013141360 A1 WO 2013141360A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/24—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen halogen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/80—Siloxanes having aromatic substituents, e.g. phenyl side groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34924—Triazines containing cyanurate groups; Tautomers thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
- C08K5/5455—Silicon-containing compounds containing nitrogen containing at least one group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
- C08K5/5477—Silicon-containing compounds containing nitrogen containing nitrogen in a heterocyclic ring
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
- C09J183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
- C09J183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
- H10H20/854—Encapsulations characterised by their material, e.g. epoxy or silicone resins
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- H10W74/476—
Definitions
- the present invention provides a curable composition capable of obtaining a cured product having excellent adhesion and high transparency and heat resistance, a cured product obtained by curing the composition, and adhesion of the composition to an optical element.
- the present invention relates to a method for use as an agent or a sealant for an optical element.
- the curable composition is variously improved according to a use, and is widely used industrially as a raw material of an optical component or a molded object, an adhesive agent, a coating agent, etc.
- a curable composition for forming a cured product excellent in transparency is used as a raw material of an optical component or a coating agent thereof
- a curable composition for forming a cured product having high adhesive strength is an adhesive or a coating agent
- the curable composition has also been used as a composition for fixing an optical element, such as an adhesive for an optical element or a sealing agent for an optical element, when producing an optical element sealing body.
- the optical elements include various lasers such as semiconductor lasers (LDs), light emitting elements such as light emitting diodes (LEDs), light receiving elements, composite optical elements, optical integrated circuits, and the like.
- LDs semiconductor lasers
- LEDs light emitting diodes
- composite optical elements optical integrated circuits, and the like.
- an optical device of blue light or white light whose emission peak wavelength is shorter is developed and widely used. As the luminance of such a light emitting element having a short peak wavelength of light emission is dramatically increased, the calorific value of the optical element tends to be further increased.
- the cured product of the composition for fixing an optical device is exposed to light of higher energy and higher temperature heat generated from the optical device for a long time to deteriorate and crack Problems such as a decrease in adhesion or a decrease in adhesion.
- Patent Documents 1 to 3 propose compositions for optical element fixing material containing a polysilsesquioxane compound as a main component.
- a polysilsesquioxane compound as a main component.
- Patent Document 4 proposes an epoxy resin composition using an alicyclic epoxy resin
- Patent Document 5 proposes an epoxy resin composition containing a polythiol compound. ing.
- a curable composition capable of obtaining a cured product having higher heat resistance and transparency and higher adhesion is desired.
- the present invention has been made in view of the circumstances of the prior art, and is a curable composition which is excellent in heat resistance and transparency, and which can obtain a cured product having high adhesion even at high temperatures, and the composition
- An object of the present invention is to provide a cured product obtained by curing and a method of using the composition as an adhesive for optical devices or a sealant for optical devices.
- a composition containing a specific silane compound copolymer and a silane coupling agent in a specific ratio is excellent over a long period of time It has been found that it becomes a cured product having high adhesion even at high temperatures while maintaining transparency and heat resistance, and the present invention has been completed.
- R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- X 0 represents a halogen atom, a cyano group or a group represented by the formula: OG
- G represents a hydroxyl protecting group
- D represents a single bond or a divalent organic group having 1 to 20 carbon atoms which may have a substituent
- R 2 has an alkyl group having 1 to 20 carbon atoms which may have a substituent (excluding a halogen atom, a cyano group and a group represented by the above formula: OG), or a substituent It also represents a good phenyl group.
- Z represents a hydroxyl group, an alkoxy group having 1 to 10 carbon atoms, or a halogen atom.
- m and n each independently represent a positive integer.
- o, p, q and r each independently represent 0 or a positive integer.
- the silane compound copolymer (B) component whose weight average molecular weight is 800-30,000 represented by: Silane coupling agent having a nitrogen atom in the molecule
- the curable composition according to [1], wherein m and n in the component (A) are in the ratio of m: n 60: 40 to 5:95.
- the component (B) is represented by the following formula (b-3): 1,3,5-N-tris (trialkoxysilylalkyl) isocyanurate represented by the following formula (b-3):
- R a represents an alkoxy group having 1 to 6 carbon atoms, and a plurality of R a s may be the same as or different from each other.
- T1 to t5 are each independently 1 to 10) Represents an integer
- the component (B) is represented by the 1,3,5-N-tris (trialkoxysilylalkyl) isocyanurate represented by the formula (b-3), or the formula (b-4)
- R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- X 0 represents a halogen atom, a cyano group or a group represented by the formula: OG
- G represents a hydroxyl protecting group
- D represents a single bond or a divalent organic group having 1 to 20 carbon atoms which may have a substituent
- R 2 may have an alkyl group having 1 to 20 carbon atoms which may have a substituent (excluding a halogen atom, a cyano group and the group represented by the above formula: OG) or a substituent Represents a good phenyl group.
- the component (B) is represented by the 1,3,5-N-tris (trialkoxysilylalkyl) isocyanurate represented by the formula (b-3), or the formula (b-4)
- the curable composition according to any one of [1] to [8], which is a composition for fixing an optical element [10] A cured product obtained by curing the curable composition according to any one of the above [1] to [8]. [11] The cured product according to [10], which is an optical element fixing material.
- the curable composition of the present invention even when irradiated with high energy light or placed in a high temperature state, it does not become colored and the transparency is not reduced, and is excellent over a long period of time A cured product having high transparency and high adhesion can be obtained.
- the curable composition of the present invention can be used when forming an optical element fixing material, and in particular, can be suitably used as an adhesive for optical elements and a sealing agent for optical elements.
- Curable composition of the present invention comprises the following components (A) and (B) in the mass ratio of the components (A) to (B): B) Component] It is characterized by containing at a ratio of 100: 0.3 to 100: 40.
- Component (A) (silane compound copolymer (A))
- the component (A) used in the curable composition of the present invention is a silane compound copolymer (A) represented by the following formula (a-1) and having a weight average molecular weight of 800 to 30,000.
- R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- alkyl group having 1 to 6 carbon atoms of R 1 include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl and n-pentyl groups And n-hexyl group.
- a hydrogen atom is preferable as R 1 .
- X 0 represents a halogen atom such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom; a cyano group; or a group represented by the formula: OG.
- G represents a hydroxyl protecting group.
- the protective group for hydroxyl group is not particularly limited, and includes known protective groups known as protective groups for hydroxyl group.
- protecting group of acyl type protecting group of silyl type such as trimethylsilyl group, triethylsilyl group, t-butyldimethylsilyl group, t-butyldiphenylsilyl group, etc .
- Acetal-based protecting groups such as tetrahydropyran-2-yl group and tetrahydrofuran-2-yl group
- alkoxycarbonyl-based protecting groups such as t-butoxycarbonyl group; methyl group, ethyl group, t-butyl group, octyl group
- ether protecting groups such as allyl group, triphenylmethyl group, benzyl group, p-methoxybenzyl
- R 5 has 1 to 6 carbon atoms such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group and n-pentyl group Or a phenyl group which may have a substituent.
- substituent of the phenyl group which may have a substituent represented by R 5 , methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, s-butyl group, isobutyl group, Alkyl groups such as t-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group and isooctyl group; halogen atoms such as fluorine atom, chlorine atom and bromine atom; methoxy group, ethoxy group And alkoxy groups such as
- X 0 is a chlorine atom, a group represented by the formula: OG ′ (wherein G ′ is an acyl group, since a cured product having high availability and high adhesive strength can be obtained.
- G ′ is an acyl group, since a cured product having high availability and high adhesive strength can be obtained.
- a group selected from a protective group) and a cyano group is preferable, a group selected from a chlorine atom, an acetoxy group and a cyano group is more preferable, and a cyano group is particularly preferable.
- D represents a single bond or a divalent organic group having 1 to 20 carbon atoms which may have a substituent.
- the divalent organic group having 1 to 20 carbon atoms include an alkylene group having 1 to 20 carbon atoms, an alkenylene group having 2 to 20 carbon atoms, an alkynylene group having 2 to 20 carbon atoms, and an arylene group having 6 to 20 carbon atoms.
- Examples thereof include divalent groups having 7 to 20 carbon atoms, which are formed of a combination of an (alkylene group, an alkenylene group, or an alkynylene group) and an arylene group.
- Examples of the alkylene group having 1 to 20 carbon atoms include methylene group, ethylene group, propylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group and the like.
- Examples of the alkenylene group having 2 to 20 carbon atoms include vinylene group, propenylene group, butenylene group and pentenylene group.
- Examples of the alkynylene group having 2 to 20 carbon atoms include ethynylene group and propynylene group.
- Examples of the arylene group having 6 to 20 carbon atoms include o-phenylene group, m-phenylene group, p-phenylene group and 2,6-naphthylene group.
- these C1-C20 alkylene group, C2-C20 alkenylene group, and C2-C20 alkynylene group may have, halogen atoms such as fluorine atom and chlorine atom And alkoxy groups such as methoxy and ethoxy; alkylthio groups such as methylthio and ethylthio; and alkoxycarbonyl groups such as methoxycarbonyl and ethoxycarbonyl.
- Substituents of the arylene group having 6 to 20 carbon atoms include cyano group; nitro group; halogen atoms such as fluorine atom, chlorine atom and bromine atom; alkyl groups such as methyl group and ethyl group; methoxy group, ethoxy group and the like And alkoxythio groups such as alkylthio groups such as methylthio group and ethylthio group; and the like. These substituents may be bonded at arbitrary positions in a group such as an alkylene group, an alkenylene group, an alkynylene group and an arylene group, and a plurality of them may be bonded the same or different.
- a divalent group consisting of a combination of an optionally substituted (alkylene group, alkenylene group, or alkynylene group) and an optionally substituted arylene group has the above-mentioned substituent group
- groups in which at least one of an optionally substituted (alkylene group, alkenylene group, or alkynylene group) and at least one type of an arylene group which may have one or more substituents are linked in series. Specific examples thereof include groups represented by the following formulae.
- an alkylene group having 1 to 10 carbon atoms is preferable, an alkylene group having 1 to 6 carbon atoms is more preferable, and a methylene group or ethylene group is more preferable. Particularly preferred.
- R 2 has an alkyl group having 1 to 20 carbon atoms which may have a substituent (excluding a halogen atom, a cyano group and a group represented by the above formula: OG), or a substituent It also represents a good phenyl group.
- Examples of the alkyl group having 1 to 20 carbon atoms represented by R 2 include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, s-butyl group, isobutyl group, t-butyl group, n -Pentyl group, n-hexyl group, n-octyl group, isooctyl group, n-nonyl group, n-decyl group, n-dodecyl group and the like.
- Examples of the substituent of the alkyl group having 1 to 20 carbon atoms which may have a substituent represented by R 2 include alkoxy groups having 1 to 6 carbon atoms such as a methoxy group and an ethoxy group; phenyl group, 4- And aryl groups which may have a substituent such as methylphenyl group, 3-methoxyphenyl group, 2,4-dichlorophenyl group, 1-naphthyl group, 2-naphthyl group and the like.
- substituent of the phenyl group which may have a substituent represented by R 2 , methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, s-butyl group, isobutyl group, Alkyl groups such as t-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group and isooctyl group; alkoxy groups such as methoxy group and ethoxy group; halogens such as fluorine atom and chlorine atom An atom etc. are mentioned.
- R 2 Specific examples of the optionally substituted phenyl group represented by R 2 include phenyl group, 2-chlorophenyl group, 4-methylphenyl group, 3-ethylphenyl group and 2,4-dimethylphenyl group And 2-methoxyphenyl group.
- R 2 is preferably an alkyl group having 1 to 20 carbon atoms or a phenyl group which may have a substituent, and an alkyl group having 1 to 6 carbon atoms or a phenyl which may have a substituent A group is more preferable, and an alkyl group having 1 to 6 carbon atoms or a phenyl group is particularly preferable.
- Z represents a hydroxy group, an alkoxy group having 1 to 10 carbon atoms, or a halogen atom.
- the alkoxy group having 1 to 10 carbon atoms include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a t-butoxy group, a pentyloxy group, a hexyloxy group and an octyloxy group.
- a halogen atom a fluorine atom, a chlorine atom, a bromine atom, etc. are mentioned.
- Z is preferably a hydroxy group or an alkoxy group having 1 to 6 carbon atoms.
- n and n each independently represent a positive integer.
- o, p, q and r each independently represent 0 or a positive integer.
- the silane compound copolymer (A) may be any copolymer such as a random copolymer, a block copolymer, a graft copolymer, or an alternating copolymer.
- the structure of the silane compound copolymer (A) may be any of ladder-type structure, double-decker-type structure, cage-type structure, partially-cleaved cage-type structure, cyclic-type structure, and random-type structure.
- the weight average molecular weight (Mw) of the silane compound copolymer (A) is in the range of 800 to 30,000, preferably in the range of 1,000 to 6,000, and more preferably 1,500 to 2,2, It is in the range of 000. By being in the said range, the hardened
- the weight average molecular weight (Mw) can be determined, for example, as a standard polystyrene equivalent value by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent (the same applies in the following).
- the molecular weight distribution (Mw / Mn) of the silane compound copolymer (A) is not particularly limited, but is usually in the range of 1.0 to 3.0, preferably 1.1 to 2.0. By being in the said range, the hardened
- the silane compound copolymer (A) can be used singly or in combination of two or more.
- the method for producing the silane compound copolymer (A) which is the component (A) is not particularly limited, but like the method for producing the silane compound copolymer (A ') described later And the method of condensing silane compound (1) and (2) is preferable.
- the component (A) may be the following component (A ′).
- the silane compound (1) is a compound represented by the formula (1): R 1 -CH (X 0 ) -D-Si (OR 3 ) u (X 1 ) 3-u .
- R 1 -CH (X 0 ) -D-Si (OR 3 ) u (X 1 ) 3-u By using the silane compound (1), it is possible to obtain a silane compound copolymer having good transparency and adhesion even after curing.
- R 1 , X 0 and D have the same meanings as described above.
- R 3 represents an alkyl group having 1 to 10 carbon atoms
- X 1 represents a halogen atom
- u represents an integer of 0 to 3.
- alkyl group having 1 to 10 carbon atoms for R 3 a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an s-butyl group, an i-butyl group, an t-butyl group, Examples include n-pentyl and n-hexyl groups.
- the halogen atom of X 1 include a fluorine atom, a chlorine atom, and a bromine atom.
- silane compound (1) examples include cyanomethyltrimethoxysilane, cyanomethyltriethoxysilane, 1-cyanoethyltrimethoxysilane, 2-cyanoethyltrimethoxysilane, 2-cyanoethyltriethoxysilane, 2-cyanoethyltripropoxysilane , 3-cyanopropyltrimethoxysilane, 3-cyanopropyltriethoxysilane, 3-cyanopropyltripropoxysilane, 3-cyanopropyltributoxysilane, 4-cyanobutyltrimethoxysilane, 5-cyanopentyltrimethoxysilane, 2 -Cyanopropyltrimethoxysilane, 2- (cyanomethoxy) ethyltrimethoxysilane, 2- (2-cyanoethoxy) ethyltrimethoxysilane, o- (cyanomethyl) phenyltripropoxysilane,
- trialkoxysilane compounds are preferable as the silane compound (1) because a cured product having more excellent adhesion can be obtained, and 2-cyanoethyl group, 3-cyanopropyl group, 3-acetoxypropyl group. More preferred are trialkoxysilane compounds having a group or 3-halogenopropyl group.
- the silane compound (2) is a compound represented by the formula (2): R 2 Si (OR 4 ) v (X 2 ) 3-v .
- R 2 represents the same meaning as described above.
- R 4 represents an alkyl group having 1 to 10 carbon atoms similar to R 3 above,
- X 2 represents a halogen atom similar to X 1 above, and
- v represents an integer of 0 to 3.
- OR 4 may be the same or different.
- (3-v) is 2 or more, X 2 may be the same or different.
- silane compound (2) examples include methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-butyltriethoxysilane, i-butyltrimethoxysilane
- Alkyltrialkoxysilane compounds such as silane, n-pentyltriethoxysilane, n-hexyltrimethoxysilane, i-octyltriethoxysilane, dodecyltrimethoxysilane, methyldimethoxyethoxysilane, methyldiethoxymethoxysilane and the like;
- Alkyl halogenoalkoxysilanes such as methylchlorodimethoxysilane, methyldichloromethoxysilane, methyldichloromethoxysilane,
- Alkyltrihalogenosilane compounds such as methyltrichlorosilane, methyltribromosilane, ethyltrichlorosilane, ethyltribromosilane and n-propyltrichlorosilane;
- Optionally substituted phenyltrialkoxysilane compounds optionally substituted phenyl halogenoalkoxysilane compounds such as phenylchlorodimethoxysilane, phenyldichloromethoxysilane, phenylchloromethoxyethoxysilane, phenylchlorodiethoxysilane, phenyldichloroethoxysilane and the like; Phenyltrihalogenosilane compounds which may have a substituent, such as phenyltrichlorosilane, phenyltribromosilane, 4-methoxyphenyltrichlorosilane, phenyltrichlorosilane, 2-ethoxyphenyltrichlorosilane, 2-chlorophenyltrichlorosilane and the like; It can be mentioned.
- silane compounds (2) can be used singly or in combination of two or more.
- silane compound (2) alkyltrialkoxysilane compounds having 1 to 6 carbon atoms, and phenyltrialkoxysilane compounds which may have a substituent are preferable.
- the mixture of silane compounds used in producing the silane compound copolymer (A ′) is, even if it is a mixture of the silane compound (1) and the silane compound (2), the object of the present invention is further inhibited. Although it may be a mixture containing other silane compounds within the range not limiting, a mixture consisting of the silane compound (1) and the silane compound (2) is preferable.
- the method for condensing the mixture of silane compounds is not particularly limited, and the silane compound (1), the silane compound (2), and optionally other silane compounds are dissolved in a solvent, and a predetermined amount of catalyst is added, The method of stirring at predetermined temperature is mentioned.
- the catalyst used may be either an acid catalyst or a base catalyst.
- the acid catalyst include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid; organic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, acetic acid and trifluoroacetic acid; Be
- Organic bases such as octane and imidazole; hydroxides of organic salts such as tetramethyl ammonium hydroxide and tetraethyl ammonium hydroxide; metals such as sodium methoxide, sodium ethoxide, sodium t-butoxide and potassium t-butoxide Alkoxide; metal hydride such as sodium hydride and calcium hydride; metal hydroxide such as sodium hydroxide, potassium hydroxide and calcium hydroxide; metal carbonate such as sodium carbonate, potassium carbonate and magnesium carbonate; carbonated water And the like are; sodium, metal hydrogen carbonates such as potassium hydrogen carbonate.
- the amount of the catalyst used is usually in the range of 0.1 mol% to 10 mol%, preferably 1 mol% to 5 mol%, based on the total molar amount of the silane compound.
- the solvent to be used can be suitably selected according to the kind etc. of a silane compound.
- a silane compound For example, water; aromatic hydrocarbons such as benzene, toluene and xylene; esters such as methyl acetate, ethyl acetate, propyl acetate and methyl propionate; ketones such as acetone, methyl ethyl ketone, methyl i-butyl ketone and cyclohexanone; methyl Alcohols such as alcohol, ethyl alcohol, n-propyl alcohol, i-propyl alcohol, n-butyl alcohol, i-butyl alcohol, s-butyl alcohol, t-butyl alcohol and the like; These solvents may be used alone or in combination of two or more.
- the amount of the solvent used is such that the total molar amount of the silane compound is usually 0.1 mol to 10 mol, preferably 0.5 mol to 10 mol, per liter of the solvent.
- the temperature at which the silane compound is condensed (reacted) is usually in the range of 0 ° C. to the boiling point of the solvent used, preferably in the range of 20 ° C. to 100 ° C. If the reaction temperature is too low, the progress of the condensation reaction may be insufficient. On the other hand, when the reaction temperature is too high, it is difficult to suppress gelation. The reaction is usually completed in 30 minutes to 20 hours.
- an acid catalyst is used, an alkaline aqueous solution such as sodium bicarbonate is added to the reaction solution, and when a base catalyst is used, the acid is added to the reaction solution, such as hydrochloric acid. Summing can be carried out, and the salt produced at that time can be removed by filtration, washing with water or the like to obtain the target silane compound copolymer.
- the weight average molecular weight (Mw) of the silane compound copolymer (A ′) is in the range of 800 to 30,000, preferably in the range of 1,000 to 6,000, and more preferably in the range of 1,500 to 2 In the range of By being in the said range, the hardened
- the molecular weight distribution (Mw / Mn) of the silane compound copolymer (A ′) is not particularly limited, but is usually in the range of 1.0 to 3.0, preferably 1.1 to 2.0. By being in the said range, the hardened
- the component (A) may be the following component (A ′ ′).
- the silane compound copolymer (A ′ ′) may have one type or two or more types of repeating units represented by (i), (ii) and (iii), respectively.
- the cured product thus obtained is excellent in transparency and adhesion, and is excellent in heat resistance, so that the properties of these properties can be obtained even after being placed at high temperature. The decline is suppressed.
- the amount of the group represented by the formula: R 1 —CH (X 0 ) —D— and the amount of R 2 can be quantified, for example, by measuring the NMR spectrum of the silane compound copolymer (A ′ ′).
- the silane compound copolymer (A ′ ′) may be any copolymer such as a random copolymer, a block copolymer, a graft copolymer, or an alternating copolymer.
- the weight average molecular weight (Mw) of the silane compound copolymer (A ′ ′) is in the range of 800 to 30,000, preferably in the range of 1,000 to 6,000, and more preferably in the range of 1,500 to 2 In this range, a cured product which is excellent in the handleability of the composition and excellent in adhesion and heat resistance can be obtained.
- the molecular weight distribution (Mw / Mn) of the silane compound copolymer (A ′ ′) is not particularly limited, but is usually in the range of 1.0 to 3.0, preferably 1.1 to 2.0. In the above, a cured product having excellent adhesion and heat resistance can be obtained.
- the silane compound copolymer (A ′ ′) can be used singly or in combination of two or more.
- composition of the present invention contains, as the component (B), a silane coupling agent having a nitrogen atom in the molecule (hereinafter sometimes referred to as "silane coupling agent (B)"). Since the curable composition of the present invention contains the silane coupling agent (B), it may be colored and the transparency may be reduced even when irradiated with high energy light or in a high temperature state. It is possible to obtain a cured product having excellent transparency over a long period of time and having high adhesion.
- silane coupling agent (B) silane coupling agent
- the silane coupling agent (B) is not particularly limited as long as it has a nitrogen atom in the molecule.
- a trialkoxysilane compound represented by the following formula (b-1), a dialkoxyalkylsilane compound or a dialkoxyarylsilane compound represented by the formula (b-2), and the like can be mentioned.
- R a represents an alkoxy group having 1 to 6 carbon atoms, such as a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group and a t-butoxy group.
- R b represents an alkyl group having a carbon number of 1 to 6, such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group and t-butyl group; or phenyl group, 4-chlorophenyl group, 4- An aryl group which may have a substituent such as a methylphenyl group;
- R c represents a C 1-10 organic group having a nitrogen atom.
- R c may be further bonded to another group containing a silicon atom.
- Specific examples of the organic group having 1 to 10 carbon atoms of R c include N-2- (aminoethyl) -3-aminopropyl group, 3-aminopropyl group, N- (1,3-dimethyl-butylidene) amino And propyl, 3-ureidopropyltriethoxysilane, N-phenyl-aminopropyl and the like.
- an isocyanurate skeleton can be used as a compound where R c is an organic group bonded to a group containing another silicon atom.
- an isocyanurate skeleton can be used as a compound where R c is an organic group bonded to a group containing another silicon atom.
- a silane coupling agent (B) an isocyanurate type silane coupling agent and a urea type silane coupling agent are preferable from the viewpoint that a cured product having higher adhesive strength can be obtained, and further, an intramolecular It is preferable that the resin has four or more alkoxy groups bonded to a silicon atom. Having four or more alkoxy groups bonded to silicon atoms means that the total count of alkoxy groups bonded to the same silicon atom and alkoxy groups bonded to different silicon atoms is four or more.
- a compound represented by the following formula (b-3) is a urea type silane cup having 4 or more alkoxy groups bonded to silicon atoms
- Examples of the ring agent include compounds represented by the following formula (b-4).
- R a are as defined above.
- a plurality of R a each other may be different from each be the same.
- Each of t1 to t5 independently represents an integer of 1 to 10, preferably an integer of 1 to 6, and particularly preferably 3.
- Specific examples of the compound represented by the formula (b-3) include 1,3,5-N-tris (3-trimethoxysilylpropyl) isocyanurate, 1,3,5-N-tris (3-) Triethoxysilylpropyl) isocyanurate, 1,3,5-N-tris (3-trii-propoxysilylpropyl) isocyanurate, 1,3,5-N-tris (3-tributoxysilylpropyl) isocyanate 1,3,5-N-tris [(tri (C 1 -C 6) alkoxy) silyl (C 1 -C 10) alkyl] isocyanurate such as nurate; 1,3,5-N-tris (3-dihydroxymethylsilylpropyl) isocyanurate, 1,3,5-N-tris (3-dimethoxyethylsilylpropyl) isocyanurate, 1,3,5- N-tris (3-dimethoxy i-propylsilylpropyl)
- Specific examples of the compound represented by the formula (b-4) include N, N′-bis (3-trimethoxysilylpropyl) urea, N, N′-bis (3-triethoxysilylpropyl) urea, N N, N 'such as N, N'-bis (3-tripropoxysilylpropyl) urea, N, N'-bis (3-tributoxysilylpropyl) urea, N, N'- bis (2-trimethoxysilylethyl) urea, etc.
- 1,3,5-N-tris (3-trimethoxysilylpropyl) isocyanurate, 1,3,5-N-tris (3-triethoxysilylpropyl) ) Isocyanurate hereinafter referred to as “isocyanurate compound”
- isocyanurate compound N, N′-bis (3-trimethoxysilylpropyl) urea
- an isocyanurate compound It is preferable to use a combination of the above-mentioned isocyanurate compound and a urea compound, and it is preferable to use a combination of the above-mentioned isocyanurate compound and a urea compound from the viewpoint of obtaining a cured product which is excellent in adhesion. Is more preferred.
- the ratio of the two used is preferably 100: 1 to 100: 200 by mass ratio of (isocyanurate compound) to (urea compound), and 100: More preferably, it is 110.
- the use ratio of the urea compound is preferably 20 parts by mass or less, and more preferably 15 parts by mass or less with respect to 100 parts by mass of the component (A). The same applies when the urea compound is used alone or when used in combination with the isocyanurate compound.
- the curable composition of the present invention comprises the component (A) (or the component (A ') or the component (A "). The same applies below) and the component (B) together with the components (A) and (B) Component (A) :( B) component] in a ratio of 100: 0.3 to 100: 40.
- the curing property is excellent in transparency and adhesiveness, and further excellent in heat resistance, and a cured product in which the adhesiveness is hardly reduced even at high temperature is obtained.
- the above components may further contain other components as long as the object of the present invention is not impaired.
- the other components include silane coupling agents other than the component (B), antioxidants, ultraviolet light absorbers, light stabilizers, and diluents.
- silane coupling agent other than the said (B) component it is silane coupling agents other than a silane coupling agent (B), Comprising: There is no restriction
- a silane coupling agent having an acid anhydride structure such as 2-trimethoxysilylethyl succinic anhydride, 3-triethoxysilyl propyl succinic anhydride, etc. is used Is preferred.
- the silane coupling agent which has an acid anhydride structure can be used individually by 1 type or in combination of 2 or more types.
- the antioxidant is added to prevent oxidative deterioration during heating.
- examples of the antioxidant include phosphorus-based antioxidants, phenol-based antioxidants, sulfur-based antioxidants and the like.
- Examples of phosphorus antioxidants include phosphites and oxaphosphaphenanthrene oxides. As a phenol type antioxidant, monophenols, bisphenols, polymeric phenols, etc. are mentioned. Examples of sulfur-based antioxidants include dilauryl-3,3'-thiodipropionate, dimyristyl-3,3'-thiodipropionate, distearyl-3,3'-thiodipropionate and the like.
- antioxidants can be used singly or in combination of two or more.
- the amount of the antioxidant used is usually 10% by mass or less based on the component (A).
- the ultraviolet absorber is added for the purpose of improving the light resistance of the resulting cured product.
- UV absorbers include salicylic acids, benzophenones, benzotriazoles, hindered amines and the like.
- the ultraviolet absorbers can be used singly or in combination of two or more.
- the amount of the ultraviolet absorber used is usually 10% by mass or less with respect to the component (A).
- a light stabilizer is added in order to improve the light resistance of the resulting cured product.
- light stabilizers include poly [ ⁇ 6- (1,1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl ⁇ ⁇ (2,2,6) Hindered amines such as 6,6-tetramethyl-4-piperidine) imino ⁇ hexamethylene ⁇ (2,2,6,6-tetramethyl-4-piperidine) imino ⁇ ] and the like can be mentioned.
- These light stabilizers can be used alone or in combination of two or more.
- the total amount of these other components used is usually 20% by mass or less with respect to the component (A).
- a diluent is added to adjust the viscosity of the curable composition.
- a diluent for example, glycerin diglycidyl ether, butanediol diglycidyl ether, diglycidyl aniline, neopentyl glycol glycidyl ether, cyclohexane dimethanol diglycidyl ether, alkylene diglycidyl ether, polyglycol diglycidyl ether, polypropylene glycol diglycidyl Ether, trimethylolpropane triglycidyl ether, glycerin triglycidyl ether, 4-vinylcyclohexene monoxide, vinylcyclohexene dioxide, methylated vinylcyclohexene dioxide and the like can be mentioned. These diluents can be used alone or in combination of two or more.
- the curable composition of the present invention can be obtained, for example, by blending the components (A) and (B) and, if desired, other components in a predetermined ratio, mixing and defoaming by a known method. it can.
- the curable composition of the present invention obtained as described above, even when irradiated with high energy light or when placed in a high temperature state, it is colored and its transparency is lowered It is possible to obtain a cured product having high adhesion without any problems. Therefore, the curable composition of the present invention is suitably used as a raw material for optical parts and molded articles, an adhesive, a coating agent and the like.
- the curable composition of the present invention can be suitably used as a composition for fixing an optical element, since it is possible to solve the problems related to the deterioration of the optical element fixing material as the brightness of the optical element increases. .
- the second of the present invention is a cured product obtained by curing the curable composition of the present invention.
- the method of curing the curable composition of the present invention includes heat curing.
- the heating temperature upon curing is usually 100 to 200 ° C., and the heating time is usually 10 minutes to 20 hours, preferably 30 minutes to 10 hours.
- the cured product of the present invention is excellent in transparency over a long period of time without being colored to deteriorate transparency even when irradiated with high energy light or when placed in a high temperature state. And has high adhesion. Therefore, the cured product of the present invention can be suitably used as an optical element fixing material because it can solve the problem related to the deterioration of the optical element fixing material as the brightness of the optical element increases.
- it is suitably used as a raw material of an optical component or a molded article, an adhesive, a coating agent and the like.
- the cured product obtained by curing the curable composition of the present invention has high adhesive strength can be confirmed, for example, by measuring the adhesive strength as follows. That is, the curable composition is applied to the mirror surface of the silicon chip, the applied surface is placed on the adherend and pressure-bonded, and heat treatment is performed to cure. This is left for 30 seconds on the measurement stage of a bond tester which has been preheated to a predetermined temperature (for example, 23 ° C., 100 ° C.), and the horizontal direction (shearing) Stress), and measure the adhesion between the test piece and the adherend.
- the adhesive strength of the cured product is preferably 80 N / 2 mm or more at 23 ° C. and 100 ° C., and more preferably 100 N / 2 mm or more.
- the light transmittance of the cured product is preferably, for example, 80% or more for light with a wavelength of 400 nm and 450 nm.
- the excellent heat resistance of the cured product can be confirmed from the fact that the change in transparency is small even after the cured product is placed under high temperature.
- the transmittance at a wavelength of 400 nm and 450 nm is at least 80% of the initial transmittance after being placed at 150 ° C. for 500 hours.
- the third of the present invention is a method of using the curable composition of the present invention as a composition for fixing an optical element such as an adhesive for an optical element or a sealing agent for an optical element. It is.
- the light element include light emitting elements such as LEDs and LDs, light receiving elements, composite light elements, and optical integrated circuits.
- the curable composition of the present invention can be suitably used as an adhesive for optical devices.
- the composition is applied to one or both adhesive surfaces of a material to be adhered (optical element and its substrate etc.) Then, heat curing is carried out to firmly bond the materials to be bonded together.
- Main substrate materials for bonding optical elements include glasses such as soda lime glass and heat resistant hard glass; ceramics; iron, copper, aluminum, gold, silver, platinum, chromium, titanium and alloys of these metals Metals such as stainless steel (SUS302, SUS304, SUS304L, SUS309, etc.); polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, ethylene-vinyl acetate copolymer, polystyrene, polycarbonate, polymethylpentene, polysulfone, polyetheretherketone And synthetic resins such as polyethersulfone, polyphenylene sulfide, polyetherimide, polyimide, polyamide, acrylic resin, norbornene resin, cycloolefin resin, glass epoxy resin, etc. .
- the heating temperature at the time of heat curing is usually 100 to 200 ° C. although it depends on the curable composition to be used.
- the heating time is usually 10 minutes to 20 hours, preferably 30 minutes to 10 hours.
- the curable composition of the present invention can be suitably used as a sealant for an optical element package.
- a method of using the curable composition of the present invention as a sealant for an optical element for example, the composition is molded into a desired shape to obtain a molded body including the optical element, and then the resultant is heated.
- cure are mentioned. It does not specifically limit as method to shape
- the heating temperature at the time of heat curing is usually 100 to 200 ° C. although it depends on the curable composition to be used.
- the heating time is usually 10 minutes to 20 hours, preferably 30 minutes to 10 hours.
- the resulting optical element sealing body uses the curable composition of the present invention, and therefore, an optical element having a light emission peak wavelength as short as 400 to 490 nm, such as white or blue light emitting LED, is used. Also, it is excellent in transparency and heat resistance which are not deteriorated in color by heat or light.
- the weight average molecular weight (Mw) of the silane compound copolymer obtained in the following production example was taken as a standard polystyrene conversion value, and was measured under the following apparatus and conditions.
- Device name HLC-8220GPC, Tosoh Corp.
- Solvent Tetrahydrofuran Injection volume: 80 ⁇ l Measurement temperature: 40 ° C Flow rate: 1 ml / min Detector: Differential refractometer
- IR spectrum of the silane compound copolymer obtained in the production example was measured using the following apparatus. Fourier transform infrared spectrophotometer (Spectrum 100, manufactured by Perkin Elmer)
- the reaction solution was concentrated to 50 ml with an evaporator, 100 ml of ethyl acetate was added, and the mixture was neutralized with saturated aqueous sodium hydrogen carbonate solution. After standing for a while, the organic layer was separated. Then, the organic layer was washed twice with distilled water and then dried over anhydrous magnesium sulfate. After magnesium sulfate was filtered off, the filtrate was concentrated to 50 ml with an evaporator, and this was dropped into a large amount of n-hexane to precipitate, and the precipitate was separated by decantation.
- the obtained precipitate was dissolved in methyl ethyl ketone (MEK) and recovered, the solvent was distilled off under reduced pressure with an evaporator, and vacuum drying was performed to obtain 13.5 g of a silane compound copolymer (A1).
- MEK methyl ethyl ketone
- the weight average molecular weight (Mw) of the silane compound copolymer (A1) was 1,900. Moreover, IR spectrum data of a silane compound copolymer (A1) are shown below. Si-Ph: 698 cm -1 , 740 cm -1 , Si-O: 1132 cm -1 , -CN: 2259 cm -1
- the weight average molecular weight (Mw) of the silane compound copolymer (A2) was 2,000. Moreover, IR spectrum data of a silane compound copolymer (A2) are shown below. Si-Ph: 698 cm -1 , 740 cm -1 , Si-O: 1132 cm -1 , -CN: 2255 cm -1
- the obtained precipitate was dissolved in methyl ethyl ketone (MEK) and recovered, the solvent was distilled off under reduced pressure with an evaporator, and vacuum drying was performed to obtain 14.7 g of a silane compound copolymer (A3).
- MEK methyl ethyl ketone
- the weight average molecular weight (Mw) of the silane compound copolymer (A3) was 2,700. Moreover, IR spectrum data of a silane compound copolymer (A3) are shown below. Si-Ph: 699 cm -1 , 741 cm -1 , Si-O: 1132 cm -1 , -CO: 1738 cm -1
- the reaction mixture was neutralized with saturated aqueous sodium hydrogen carbonate solution.
- 100 ml of ethyl acetate was added and stirred, and after standing, the organic layer was separated. Then, the organic layer was washed twice with distilled water and then dried over anhydrous magnesium sulfate. After filtering off magnesium sulfate, the filtrate was precipitated by dropping into a large amount of n-hexane, and the precipitate was separated by decantation.
- the obtained precipitate was dissolved in methyl ethyl ketone (MEK) and recovered, the solvent was distilled off under reduced pressure with an evaporator, and vacuum drying was performed to obtain 13.6 g of a silane compound copolymer (A4).
- MEK methyl ethyl ketone
- the weight average molecular weight (Mw) of the silane compound copolymer (A4) was 3,000. Moreover, IR spectrum data of a silane compound copolymer (A4) are shown below. Si-Ph: 700cm -1, 741cm -1, Si-O: 1132cm -1, -Cl: 648cm -1
- Example 1 In 10 g of the silane compound copolymer (A1) obtained in Production Example 1, tris [3- (trimethoxysilyl) propyl] isocyanurate (Shin-Etsu Chemical Co., Ltd., following “Silane cup” as a silane coupling agent (B) A curable composition was obtained by adding 0.1 g of the ring agent (B1) and thoroughly mixing and degassing the whole volume.
- Example 1 (Examples 2 to 27, Comparative Examples 1 to 5)
- the silane compound copolymer (A1) and the silane coupling agent (B1) instead of the silane compound copolymer (A1) and the silane coupling agent (B1), the silane compound copolymers (A1) to (A4) of the amounts shown in Table 1 below and the silane coupling agent Curable compositions of Examples 2 to 27 and Comparative Examples 1 to 5 were obtained in the same manner as Example 1 except that (B1) and (B2) were used.
- the silane coupling agent (B2) is N, N′-bis (3-trimethoxysilylpropyl) urea (manufactured by Amax Co., Ltd.).
- the adhesive strength, the initial transmittance, and the transmittance after heating are measured as follows. Transparency and heat resistance (transparency after heating) were evaluated. The measurement results and the evaluation are shown in Table 1 below.
- the adherend with this test piece is left for 30 seconds on the measurement stage of a bond tester (series 4000, manufactured by Dage Corporation) preheated to a predetermined temperature (23 ° C., 100 ° C.), and the height of 50 ⁇ m from the adherend Stress was applied horizontally (in the shear direction) to the adhesive surface at a speed of 200 ⁇ m / s, and the adhesive strength (N / 2 mm ⁇ ) between the test piece and the adherend at 23 ° C. and 100 ° C. was measured. .
- a bond tester series 4000, manufactured by Dage Corporation
- the transmittance at 400 nm was evaluated as “o” for 80% or more, “ ⁇ ” for 70% or more and less than 80%, and “x” for less than 70%.
- the cured products of the curable compositions obtained in Examples 1 to 27 were excellent in adhesion and adhesion heat resistance. Further, the initial transmittance at wavelengths of 400 nm and 450 nm and the transmittance after heating were all high, and the initial transparency and heat resistance (transparency after heating) were also excellent. On the other hand, a curable composition in which the amount of the component (B) used is small in Comparative Example 1, a curable composition in which the amount of the component (B) in Comparative Example 2 is too large, and Each hardened
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Abstract
Description
また、近年、硬化性組成物は、光素子封止体を製造する際に、光素子用接着剤や光素子用封止剤等の光素子固定材用組成物としても利用されてきている。
しかしながら、特許文献1~3に記載されたポリシルセスキオキサン化合物を主成分とする光素子固定材用組成物の硬化物であっても、十分な接着力を保ちつつ、耐熱性及び透明性を得るのは困難な場合があった。
しかしながら、これらの組成物を用いる場合であっても、経時変化に伴う十分な耐光劣化性を満足しなかったり、接着力が低下する場合があった。
従って、耐熱性、透明性により優れ、高い接着力を有する硬化物が得られる硬化性組成物の開発が切望されている。
〔1〕下記の(A)成分と(B)成分とを、(A)成分と(B)成分の質量比で、〔(A)成分:(B)成分〕=100:0.3~100:40の割合で含有することを特徴とする硬化性組成物。
(A)成分:下記式(a-1)
(B)成分:分子内に窒素原子を有するシランカップリング剤
〔3〕前記(B)成分が、下記式(b-3)で表される1,3,5-N-トリス(トリアルコキシシリルアルキル)イソシアヌレート、又は、式(b-4)で表されるN,N’-ビス(トリアルコキシシリルアルキル)ウレアであることを特徴とする〔1〕に記載の硬化性組成物。
(A’)成分:式(1):R1-CH(X0)-D-Si(OR3)u(X1)3-u
〔式中、R1は水素原子又は炭素数1~6のアルキル基を表し、X0はハロゲン原子、シアノ基又は式:OGで表される基(式中、Gは水酸基の保護基を表す。)を表し、Dは単結合又は置換基を有していてもよい炭素数1~20の2価の有機基を表す。R3は炭素数1~10のアルキル基を表し、X1はハロゲン原子を表し、uは0~3の整数を表す。〕
で表されるシラン化合物(1)の少なくとも一種、及び
式(2):R2Si(OR4)v(X2)3-v
(式中、R2は、置換基(ただしハロゲン原子、シアノ基及び前記式:OGで表される基を除く)を有していてもよい炭素数1~20のアルキル基又は置換基を有していてもよいフェニル基を表し、R4は炭素数1~10のアルキル基を表し、X2はハロゲン原子を表し、vは0~3の整数を表す。)
で表されるシラン化合物(2)の少なくとも一種を含むシラン化合物の混合物を縮合させて得られる、重量平均分子量が800~30,000であるシラン化合物共重合体
(B)成分:分子内に窒素原子を有するシランカップリング剤
(A”)成分:分子内に、下記式(i)、(ii)及び(iii)
で表される繰り返し単位のうち、(i)及び(ii)、(i)及び(iii)、(ii)及び(iii)、又は(i)、(ii)及び(iii)の繰り返し単位を有し、重量平均分子量が800~30,000であるシラン化合物共重合体
(B)成分:分子内に窒素原子を有するシランカップリング剤
〔10〕前記〔1〕~〔8〕のいずれかに記載の硬化性組成物を硬化してなる硬化物。
〔11〕光素子固定材である〔10〕に記載の硬化物。
〔13〕前記〔1〕~〔8〕のいずれかに記載の硬化性組成物を、光素子固定材用封止剤として使用する方法。
本発明の硬化性組成物は、光素子固定材を形成する際に使用することができ、特に、光素子用接着剤、及び光素子用封止剤として好適に使用することができる。
1)硬化性組成物
本発明の硬化性組成物は、下記の(A)成分と(B)成分とを、(A)成分と(B)成分の質量比で、〔(A)成分:(B)成分〕=100:0.3~100:40の割合で含有することを特徴とする。
本発明の硬化性組成物に用いる(A)成分は、下記式(a-1)で表される、重量平均分子量が800~30,000であるシラン化合物共重合体(A)である。
これらの中でも、R1としては水素原子が好ましい。
炭素数1~20の2価の有機基としては、炭素数1~20のアルキレン基、炭素数2~20のアルケニレン基、炭素数2~20のアルキニレン基、炭素数6~20のアリーレン基、(アルキレン基、アルケニレン基、又はアルキニレン基)とアリーレン基との組み合わせからなる炭素数7~20の2価の基等が挙げられる。
炭素数2~20のアルケニレン基としては、ビニレン基、プロペニレン基、ブテニレン基、ペンテニレン基等が挙げられる。
炭素数2~20のアルキニレン基としては、エチニレン基、プロピニレン基等が挙げられる。
炭素数6~20のアリーレン基としては、o-フェニレン基、m-フェニレン基、p-フェニレン基、2,6-ナフチレン基等が挙げられる。
これらの置換基は、アルキレン基、アルケニレン基、アルキニレン基及びアリーレン基等の基において任意の位置に結合していてよく、同一若しくは相異なって複数個が結合していてもよい。
これらの中でも、Zはヒドロキシ基又は炭素数1~6のアルコキシ基が好ましい。
o、p、q、rはそれぞれ独立して、0又は正の整数を示す。
シラン化合物(2)についても同様に、OR4又はX2が、脱水及び脱アルコール縮合反応されなかった場合は、シラン化合物共重合体(A)に残存する。縮合反応されなかったOR4又はX2が1つだった場合は、式(a-1)において(R2SiZO2/2)として残存し、縮合反応されなかったOR4又はX2が2つだった場合は、式(a-1)において(R2SiZ2O1/2)として残存する。
(A’)成分:式(1):R1-CH(X0)-D-Si(OR3)u(X1)3-uで表されるシラン化合物(1)の少なくとも一種、及び式(2):R2Si(OR4)v(X2)3-vで表されるシラン化合物(2)の少なくとも一種を含むシラン化合物の混合物を縮合させて得られる、重量平均分子量が、800~30,000であるシラン化合物共重合体(以下、「シラン化合物共重合体(A’)」ということがある。)
シラン化合物(1)は、式(1):R1-CH(X0)-D-Si(OR3)u(X1)3-uで表される化合物である。シラン化合物(1)を用いることにより、硬化後においても透明性、接着力が良好なシラン化合物共重合体を得ることができる。
X1のハロゲン原子としては、フッ素原子、塩素原子、及び臭素原子等が挙げられる。
uが2以上のとき、OR3同士は同一であっても相異なっていてもよい。また、(3-u)が2以上のとき、X1同士は同一であっても相異なっていてもよい。
これらのシラン化合物(1)は一種単独で、或いは二種以上を組み合わせて用いることができる。
シラン化合物(2)は、式(2):R2Si(OR4)v(X2)3-vで表される化合物である。
式(2)中、R2は前記と同じ意味を表す。R4は前記R3と同様の炭素数1~10のアルキル基を表し、X2は前記X1と同様のハロゲン原子を表し、vは0~3の整数を表す。
vが2以上のとき、OR4同士は同一であっても相異なっていてもよい。また、(3-v)が2以上のとき、X2同士は同一であっても相異なっていてもよい。
メチルクロロジメトキシシラン、メチルジクロロメトキシシラン、メチルジクロロメトキシシラン、メチルクロロジエトキシシラン、エチルクロロジメトキシシラン、エチルジクロロメトキシシラン、n-プロピルクロロジメトキシシラン、n-プロピルジクロロメトキシシラン等のアルキルハロゲノアルコキシシラン化合物類;
メチルトリクロロシラン、メチルトリブロモシラン、エチルトリクロロシラン、エチルトリブロモシラン、n-プロピルトリクロロシラン等のアルキルトリハロゲノシラン化合物類;
フェニルクロロジメトキシシラン、フェニルジクロロメトキシシラン、フェニルクロロメトキシエトキシシラン、フェニルクロロジエトキシシラン、フェニルジクロロエトキシシラン等の置換基を有していてもよいフェニルハロゲノアルコキシシラン化合物類;
フェニルトリクロロシラン、フェニルトリブロモシラン、4-メトキシフェニルトリクロロシラン、フェニルトリクロロシラン、2-エトキシフェニルトリクロロシラン、2-クロロフェニルトリクロロシラン等の置換基を有していてもよいフェニルトリハロゲノシラン化合物;が挙げられる。
これらのシラン化合物(2)は一種単独で、或いは二種以上を組み合わせて用いることができる。
これらの中でも、シラン化合物(2)としては、炭素数1~6のアルキルトリアルコキシシラン化合物類、置換基を有していてもよいフェニルトリアルコキシシラン化合物類が好ましい。
シラン化合物共重合体(A’)を製造する際に用いられるシラン化合物の混合物としては、シラン化合物(1)及びシラン化合物(2)からなる混合物であっても、さらに、本発明の目的を阻害しない範囲でその他のシラン化合物を含む混合物であってもよいが、シラン化合物(1)及びシラン化合物(2)からなる混合物が好ましい。
酸触媒としては、塩酸、硫酸、硝酸、リン酸等の無機酸;メタンスルホン酸、トリフルオロメタンスルホン酸、ベンゼンスルホン酸、p-トルエンスルホン酸、酢酸、トリフルオロ酢酸等の有機酸;等が挙げられる。
シラン化合物共重合体(A’)の分子量分布(Mw/Mn)は、特に制限されないが、通常1.0~3.0、好ましくは1.1~2.0の範囲である。当該範囲内にあることで、接着性、耐熱性に優れる硬化物が得られる。
(A”)成分:分子内に、下記式(i)、(ii)及び(iii)
シラン化合物共重合体(A”)は、(i)、(ii)、(iii)で表される繰り返し単位をそれぞれ一種有していてもよく、二種以上有していてもよい。
式:R1-CH(X0)-D-で表される基及びR2の存在量は、例えば、シラン化合物共重合体(A”)のNMRスペクトルを測定して定量することができる。
シラン化合物共重合体(A”)の分子量分布(Mw/Mn)は、特に制限されないが、通常1.0~3.0、好ましくは1.1~2.0の範囲である。当該範囲内にあることで、接着性、耐熱性に優れる硬化物が得られる。
本発明の硬化性組成物は、(B)成分として、分子内に窒素原子を有するシランカップリング剤(以下、「シランカップリング剤(B)」ということがある。)を含む。本発明の硬化性組成物は、シランカップリング剤(B)を含有するため、高エネルギーの光が照射される場合や高温状態であっても、着色して透明性が低下したりすることがなく、長期にわたって優れた透明性を有し、かつ、高い接着力を有する硬化物を得ることができる。
Rbは、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基等の炭素数1~6のアルキル基;又は、フェニル基、4-クロロフェニル基、4-メチルフェニル基等の置換基を有していてもよいアリール基;を表す。
Rcの炭素数1~10の有機基の具体例としては、N-2-(アミノエチル)-3-アミノプロピル基、3-アミノプロピル基、N-(1,3-ジメチル-ブチリデン)アミノプロピル基、3-ウレイドプロピルトリエトキシシラン、N-フェニル-アミノプロピル基等が挙げられる。
ケイ素原子に結合したアルコキシ基を4以上有するとは、同一のケイ素原子に結合したアルコキシ基と、異なるケイ素原子に結合したアルコキシ基との総合計数が4以上という意味である。
t1~t5はそれぞれ独立して、1~10の整数を表し、1~6の整数であるのが好ましく、3であるのが特に好ましい。
1,3,5,-N-トリス(3-ジトキシメチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジメトキシエチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジメトキシi-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジメトキシn-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジメトキシフェニルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジエトキシメチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジエトキシエチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジエトキシi-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジエトキシn-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジエトキシフェニルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジi-プロポキシメチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジi-プロポキシエチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジi-プロポキシi-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジi-プロポキシn-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジi-プロポキシフェニルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジブトキシメチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジブトキシエチルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジブトキシi-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジブトキシn-プロピルシリルプロピル)イソシアヌレート、1,3,5,-N-トリス(3-ジブトキシフェニルシリルプロピル)イソシアヌレート等の1,3,5-N-トリス〔(ジ(炭素数1~6)アルコキシ)シリル(炭素数1~10)アルキル〕イソシアヌレート;等が挙げられる。
N,N’-ビス(3-ジメトキシメチルシリルプロピル)ウレア、N,N’-ビス(3-ジメトキシエチルシリルプロピル)ウレア、N,N’-ビス(3-ジエトキシメチルシリルプロピル)ウレア等のN,N’-ビス〔(ジ(炭素数1~6)アルコキシ(炭素数1~6)アルキルシリル(炭素数1~10)アルキル)ウレア;
N,N’-ビス(3-ジメトキシフェニルシリルプロピル)ウレア、N,N’-ビス(3-ジエトキシフェニルシリルプロピル)ウレア等のN,N’-ビス〔(ジ(炭素数1~6)アルコキシ(炭素数6~20)アリールシリル(炭素数1~10)アルキル)ウレア;等が挙げられる。
これらの中でも、本発明の(B)成分としては、1,3,5-N-トリス(3-トリメトキシシリルプロピル)イソシアヌレート、1,3,5-N-トリス(3-トリエトキシシリルプロピル)イソシアヌレート(以下、「イソシアヌレート化合物」という。)、N,N’-ビス(3-トリメトキシシリルプロピル)ウレア、N,N’-ビス(3-トリエトキシシリルプロピル)ウレア(以下、「ウレア化合物」という。)、及び、前記イソシアヌレート化合物とウレア化合物との組み合わせを用いるのが好ましく、接着力により優れる硬化物が得られる観点から、前記イソシアヌレート化合物とウレア化合物との組み合わせを用いるのがより好ましい。
また、ウレア化合物の使用割合は、前記(A)成分100質量部に対して、20質量部以下であるのが好ましく、15質量部以下であるのがより好ましい。ウレア化合物単独で用いる場合も、イソシアヌレート化合物と併用して用いる場合においても同様である。
このような割合で(A)成分及び(B)成分を用いることにより、透明性、接着性に優れ、さらに耐熱性に優れ、高温にしても接着力が低下しにくい硬化物が得られる硬化性組成物を得ることができる。当該観点から、〔(A)成分:(B)成分〕=100:1~100:30の割合がより好ましく、〔(A)成分:(B)成分〕=100:3~100:25の割合がよりさらに好ましい。
他の成分としては、前記(B)成分以外のシランカップリング剤、酸化防止剤、紫外線吸収剤、光安定剤、希釈剤等が挙げられる。
酸無水物構造を有するシランカップリング剤は一種単独で、或いは二種以上を組み合わせて用いることができる。
フェノール系酸化防止剤としては、モノフェノール類、ビスフェノール類、高分子型フェノール類等が挙げられる。
硫黄系酸化防止剤としては、ジラウリル-3,3’-チオジプロピオネート、ジミリスチル-3,3’-チオジプロピオネート、ジステアリル-3,3’-チオジプロピオネート等が挙げられる。
紫外線吸収剤としては、サリチル酸類、ベンゾフェノン類、ベンゾトリアゾール類、ヒンダードアミン類等が挙げられる。
紫外線吸収剤は一種単独で、或いは二種以上を組み合わせて用いることができる。
紫外線吸収剤の使用量は、(A)成分に対して、通常、10質量%以下である。
光安定剤としては、例えば、ポリ[{6-(1,1,3,3,-テトラメチルブチル)アミノ-1,3,5-トリアジン-2,4-ジイル}{(2,2,6,6-テトラメチル-4-ピペリジン)イミノ}ヘキサメチレン{(2,2,6,6-テトラメチル-4-ピペリジン)イミノ}]等のヒンダードアミン類等が挙げられる。
これらの他の成分の総使用量は、(A)成分に対して、通常、20質量%以下である。
希釈剤としては、例えば、グリセリンジグリシジルエーテル、ブタンジオールジグリシジルエーテル、ジグリシジルアニリン、ネオペンチルグリコールグリシジルエーテル、シクロヘキサンジメタノールジグリシジルエーテル、アルキレンジグリシジルエーテル、ポリグリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテル、4-ビニルシクロヘキセンモノオキサイド、ビニルシクロヘキセンジオキサイド、メチル化ビニルシクロヘキセンジオキサイド等が挙げられる。
これらの希釈剤は一種単独で、或いは二種以上を組み合わせて用いることができる。
したがって、本発明の硬化性組成物は、光学部品や成形体の原料、接着剤、コーティング剤等として好適に使用される。特に、光素子の高輝度化に伴う、光素子固定材の劣化に関する問題を解決することができることから、本発明の硬化性組成物は、光素子固定用組成物として好適に使用することができる。
本発明の第2は、本発明の硬化性組成物を硬化してなる硬化物である。
本発明の硬化性組成物を硬化する方法としては加熱硬化が挙げられる。硬化するときの加熱温度は、通常、100~200℃であり、加熱時間は、通常10分から20時間、好ましくは30分から10時間である。
したがって、本発明の硬化物は、光素子の高輝度化に伴う光素子固定材の劣化に関する問題を解決することができることから、光素子固定材として好適に使用することができる。例えば、光学部品や成形体の原料、接着剤、コーティング剤等として好適に使用される。
硬化物の接着力は、23℃および100℃において80N/2mm□以上であることが好ましく、100N/2mm□以上であることがより好ましい。
本発明の第3は、本発明の硬化性組成物を、光素子用接着剤又は光素子用封止剤等の光素子固定材用組成物として使用する方法である。
光素子としては、LED、LD等の発光素子、受光素子、複合光素子、光集積回路等が挙げられる。
本発明の硬化性組成物は、光素子用接着剤として好適に使用することができる。
本発明の硬化性組成物を光素子用接着剤として使用する方法としては、接着の対象とする材料(光素子とその基板等)の一方又は両方の接着面に該組成物を塗布し、圧着した後、加熱硬化させ、接着の対象とする材料同士を強固に接着させる方法が挙げられる。
本発明の硬化性組成物は、光素子封止体の封止剤として好適に用いることができる。
本発明の硬化性組成物を光素子用封止剤として使用する方法としては、例えば、該組成物を所望の形状に成形して、光素子を内包した成形体を得た後、そのものを加熱硬化させることにより光素子封止体を製造する方法等が挙げられる。
本発明の硬化性組成物を所望の形状に成形する方法としては、特に限定されるものではなく、通常のトランスファー成形法や、注型法等の公知のモールド法を採用できる。
下記製造例で得たシラン化合物共重合体の重量平均分子量(Mw)は標準ポリスチレン換算値とし、以下の装置及び条件にて測定した。
装置名:HLC-8220GPC、東ソー社製
カラム:TSKgelGMHXL、TSKgelGMHXL、及び、TSKgel2000HXLを順次連結したもの
溶媒:テトラヒドロフラン
注入量:80μl
測定温度:40℃
流速:1ml/分
検出器:示差屈折計
製造例で得たシラン化合物共重合体のIRスペクトルは、以下の装置を使用して測定した。
フーリエ変換赤外分光光度計(Spectrum100、パーキンエルマー社製)
300mlのナス型フラスコに、フェニルトリメトキシシラン(東京化成工業社製、以下にて同じ)20.2g(102mmol)と、2-シアノエチルトリメトキシシラン(アヅマックス社製、以下にて同じ)3.15g(18mmol)、並びに、溶媒として、アセトン96ml及び蒸留水24mlを仕込んだ後、攪拌しながら、触媒としてリン酸(関東化学社製、以下にて同じ)0.15g(1.5mmol)を加え、室温でさらに16時間攪拌を継続した。
また、シラン化合物共重合体(A1)のIRスペクトルデータを以下に示す。
Si-Ph:698cm-1,740cm-1,Si-O:1132cm-1,-CN:2259cm-1
製造例1において、フェニルトリメトキシシランの使用量を16.6g(84mmol)とし、2-シアノエチルトリメトキシシランの使用量を6.30g(36mmol)とした以外は製造例1と同様にして、シラン化合物共重合体(A2)を12.9g得た。
また、シラン化合物共重合体(A2)のIRスペクトルデータを以下に示す。
Si-Ph:698cm-1,740cm-1,Si-O:1132cm-1,-CN:2255cm-1
300mlのナス型フラスコに、フェニルトリメトキシシラン20.2g(102mmol)と、3-アセトキシプロピルトリメトキシシラン(アヅマックス社製)4.0g(18mmol)、並びに、溶媒としてトルエン60ml及び蒸留水30mlを仕込んだ後、攪拌しながら、触媒としてリン酸0.15g(1.5mmol)を加え、室温でさらに16時間攪拌を継続した。
また、シラン化合物共重合体(A3)のIRスペクトルデータを以下に示す。
Si-Ph:699cm-1,741cm-1,Si-O:1132cm-1,-CO:1738cm-1
300mlのナス型フラスコに、フェニルトリメトキシシラン20.2g(102mmol)と、3-クロロプロピルトリメトキシシラン(東京化成工業社製)3.58g(18mmol)、並びに、溶媒としてトルエン60ml及び蒸留水30mlを仕込んだ後、攪拌しながら、触媒としてリン酸0.15g(1.5mmol)を加え、室温でさらに16時間攪拌を継続した。
また、シラン化合物共重合体(A4)のIRスペクトルデータを以下に示す。
Si-Ph:700cm-1,741cm-1,Si-O:1132cm-1,-Cl:648cm-1
製造例1で得たシラン化合物共重合体(A1)10gに、シランカップリング剤(B)として、トリス〔3-(トリメトキシシリル)プロピル〕イソシアヌレート(信越化学工業社製、以下「シランカップリング剤(B1)」という。)0.1gを加え、全容を十分に混合、脱泡することにより硬化性組成物を得た。
実施例1において、シラン化合物共重合体(A1)とシランカップリング剤(B1)の代わりに、下記第1表に示す量のシラン化合物共重合体(A1)~(A4)とシランカップリング剤(B1)、(B2)を用いたことを除き、実施例1と同様にして実施例2~27、比較例1~5の硬化性組成物を得た。
なお、シランカップリング剤(B2)は、N,N’-ビス(3-トリメトキシシリルプロピル)ウレア(アヅマックス社製)である。
測定結果及び評価を下記第1表に示す。
2mm角のシリコンチップのミラー面に、実施例1~16及び比較例1~5で得た硬化性組成物のそれぞれを厚さが約2μmになるよう塗布し、塗布面を被着体(銀メッキ銅板)の上に載せ圧着した。その後、180℃で2時間加熱処理して硬化させて試験片付被着体を得た。この試験片付被着体を、予め所定温度(23℃、100℃)に加熱したボンドテスター(シリーズ4000、デイジ社製)の測定ステージ上に30秒間放置し、被着体から50μmの高さの位置より、スピード200μm/sで接着面に対し水平方法(せん断方向)に応力をかけ、23℃及び100℃における、試験片と被着体との接着力(N/2mm□)を測定した。
接着力試験において、23℃及び100℃における接着力が、いずれも100N/2mm□以上である場合を「◎」、23℃における接着力が100N/2mm□以上であり100℃における接着力が80N/2mm□以上100N/2mm□未満である場合を「○」、23℃における接着力が100N/2mm□以上であり100℃における接着力が60N/2mm□以上80N/2mm□未満である場合を「△」、23℃における接着力が100N/2mm□未満である場合を「×」と評価した。
実施例1~27及び比較例1~5で得た硬化性組成物のそれぞれを、長さ25mm、幅20mm、厚さ1mmとなるように鋳型に流し込み、140℃で6時間加熱して硬化させ、試験片をそれぞれ作製した。得られた試験片につき、分光光度計(MPC-3100、島津製作所社製)にて、波長400nm、450nmの初期透過率(%)を測定した。
初期透過率測定において、400nmの透過率が80%以上を「○」、70%以上80%未満を「△」、70%未満を「×」と評価した。
初期透過率を測定した各試験片を150℃のオーブン中に500時間静置し、再度、波長400nm、450nmの透過率(%)を測定した。これを加熱後透過率とした。
加熱後透過率測定において、400nmの透過率が、初期透過率の80%以上であれば「○」、70%以上80%未満であれば「△」、70%未満であれば「×」と評価した。
一方、比較例1の、(B)成分の使用量が少ない硬化性組成物、比較例2の(B)成分の使用量が多すぎる硬化性組成物、及び、比較例3~5の、(B)成分を使用しない硬化性組成物の各硬化物は、接着性、接着耐熱性に劣っていた。
Claims (14)
- 下記の(A)成分と(B)成分とを、(A)成分と(B)成分の質量比で、〔(A)成分:(B)成分〕=100:0.3~100:40の割合で含有することを特徴とする硬化性組成物。
(A)成分:下記式(a-1)
〔式中、R1は水素原子又は炭素数1~6のアルキル基を表し、
X0はハロゲン原子、シアノ基又は式:OGで表される基(式中、Gは水酸基の保護基を表す。)を表し、
Dは単結合又は置換基を有していてもよい炭素数1~20の2価の有機基を表す。
R2は、置換基(ただしハロゲン原子、シアノ基及び前記式:OGで表される基を除く)を有していてもよい炭素数1~20のアルキル基又は置換基を有していてもよいフェニル基を表す。
Zは、ヒドロキシル基、炭素数1~10のアルコキシ基又はハロゲン原子を示す。
m、nはそれぞれ独立して正の整数を示す。
o、p、q、rはそれぞれ独立して、0または正の整数を示す。〕
で表される、重量平均分子量が800~30,000であるシラン化合物共重合体
(B)成分:分子内に窒素原子を有するシランカップリング剤 - 前記(A)成分において、mとnとが、m:n=60:40~5:95の割合である請求項1に記載の硬化性組成物。
- 下記の(A’)成分と(B)成分とを、(A’)成分と(B)成分の質量比で、〔(A’)成分:(B)成分〕=100:0.3~100:40の割合で含有することを特徴とする硬化性組成物。
(A’)成分:式(1):R1-CH(X0)-D-Si(OR3)u(X1)3-u
〔式中、R1は水素原子又は炭素数1~6のアルキル基を表し、X0はハロゲン原子、シアノ基又は式:OGで表される基(式中、Gは水酸基の保護基を表す。)を表し、Dは単結合又は置換基を有していてもよい炭素数1~20の2価の有機基を表す。R3は炭素数1~10のアルキル基を表し、X1はハロゲン原子を表し、uは0~3の整数を表す。〕
で表されるシラン化合物(1)の少なくとも一種、及び
式(2):R2Si(OR4)v(X2)3-v
(式中、R2は、炭素数1~20のアルキル基又は置換基を有していてもよいフェニル基を表し、R4は炭素数1~10のアルキル基を表し、X2はハロゲン原子を表し、vは0~3の整数を表す。)
で表されるシラン化合物(2)の少なくとも一種を含むシラン化合物の混合物を縮合させて得られる、重量平均分子量が800~30,000であるシラン化合物共重合体
(B)成分:分子内に窒素原子を有するシランカップリング剤 - 前記(A’)成分が、シラン化合物(1)とシラン化合物(2)とを、モル比で、〔シラン化合物(1)〕:〔シラン化合物(2)〕=60:40~5:95の割合で縮合させて得られるシラン化合物共重合体である請求項3に記載の硬化性組成物。
- 下記の(A”)成分と(B)成分とを、(A”)成分と(B)成分の質量比で、〔(A”)成分:(B)成分〕=100:0.3~100:40の割合で含有することを特徴とする硬化性組成物。
(A”)成分:分子内に、下記式(i)、(ii)及び(iii)
〔式中、R1は水素原子又は炭素数1~6のアルキル基を表し、
X0はハロゲン原子、シアノ基又は式:OGで表される基(式中、Gは水酸基の保護基を表す。)を表し、
Dは単結合又は置換基を有していてもよい炭素数1~20の2価の有機基を表す。
R2は、置換基(ただしハロゲン原子、シアノ基及び前記式:OGで表される基を除く)を有していてもよい炭素数1~20のアルキル基又は置換基を有していてもよいフェニル基を表す。〕
で表される繰り返し単位のうち、(i)及び(ii)、(i)及び(iii)、(ii)及び(iii)、又は(i)、(ii)及び(iii)の繰り返し単位を有し、重量平均分子量が800~30,000であるシラン化合物共重合体
(B)成分:分子内に窒素原子を有するシランカップリング剤 - 前記(A”)成分が、該共重合体中における、式:R1-CH(X0)-D-で表される基の存在量(〔R1-CH(X0)-D-〕)とR2の存在量(〔R2〕)が、モル比で〔R1-CH(X0)-D-〕:〔R2〕=60:40~5:95の高分子であることを特徴とする請求項6に記載の硬化性組成物。
- 光素子固定材用組成物である請求項1~8のいずれかに記載の硬化性組成物。
- 請求項1~8のいずれかに記載の硬化性組成物を硬化してなる硬化物。
- 光素子固定材である請求項10に記載の硬化物。
- 請求項1~8のいずれかに記載の硬化性組成物を、光素子固定材用接着剤として使用する方法。
- 請求項1~8のいずれかに記載の硬化性組成物を、光素子固定材用封止剤として使用する方法。
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| CN201380016059.3A CN104245849B (zh) | 2012-03-23 | 2013-03-22 | 固化性组合物、固化物和固化性组合物的使用方法 |
| US14/387,142 US9359533B2 (en) | 2012-03-23 | 2013-03-22 | Curable composition, cured product, and method for using curable composition |
| JP2013539826A JP5744221B2 (ja) | 2012-03-23 | 2013-03-22 | 硬化性組成物、硬化物および硬化性組成物の使用方法 |
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| Publication number | Publication date |
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| MY171190A (en) | 2019-10-01 |
| US20150065663A1 (en) | 2015-03-05 |
| JPWO2013141360A1 (ja) | 2015-08-03 |
| EP2829579A4 (en) | 2015-10-28 |
| KR101983423B1 (ko) | 2019-09-10 |
| CN104245849A (zh) | 2014-12-24 |
| TWI560253B (ja) | 2016-12-01 |
| EP2829579A1 (en) | 2015-01-28 |
| JP5744221B2 (ja) | 2015-07-08 |
| KR20140135763A (ko) | 2014-11-26 |
| CN104245849B (zh) | 2016-08-17 |
| TW201400572A (zh) | 2014-01-01 |
| US9359533B2 (en) | 2016-06-07 |
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