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WO2013039106A1 - Contamination-preventing structure for scavenging-air water droplet separator, and vessel provided with contamination-preventing structure for scavenging-air water droplet separator - Google Patents

Contamination-preventing structure for scavenging-air water droplet separator, and vessel provided with contamination-preventing structure for scavenging-air water droplet separator Download PDF

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Publication number
WO2013039106A1
WO2013039106A1 PCT/JP2012/073337 JP2012073337W WO2013039106A1 WO 2013039106 A1 WO2013039106 A1 WO 2013039106A1 JP 2012073337 W JP2012073337 W JP 2012073337W WO 2013039106 A1 WO2013039106 A1 WO 2013039106A1
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WO
WIPO (PCT)
Prior art keywords
water droplet
droplet separator
scavenging
air
separator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2012/073337
Other languages
French (fr)
Japanese (ja)
Inventor
貴幸 赤木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to KR1020147005983A priority Critical patent/KR101763566B1/en
Priority to CN201280043635.9A priority patent/CN103782006B/en
Priority to KR1020157034400A priority patent/KR20150140873A/en
Publication of WO2013039106A1 publication Critical patent/WO2013039106A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/045Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
    • F02B29/0468Water separation or drainage means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H21/00Use of propulsion power plant or units on vessels
    • B63H21/12Use of propulsion power plant or units on vessels the vessels being motor-driven
    • B63H21/14Use of propulsion power plant or units on vessels the vessels being motor-driven relating to internal-combustion engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • F02B33/44Passages conducting the charge from the pump to the engine inlet, e.g. reservoirs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to a water droplet separator contamination preventing structure for cleaning air attached to a large diesel engine or the like equipped with a supercharger, and a ship equipped with the same.
  • turbocharger represented by a turbocharger or the like to increase engine efficiency. Since the air supplied to the engine generates heat due to heat of compression when compressed by the turbocharger, an air cooler is provided to cool this heat. The compressed and heated air generates a large amount of drain water as it is cooled in the air cooler. If compressed air (hereinafter referred to as "cleaning air") containing this drain water is supplied to the engine as it is, water may corrode the sliding surface of the cylinder liner, etc.
  • a water droplet separator (drain separator) is installed on the downstream side of the air cooler, where the drain water contained in the cleaning air is separated by condensation and only the cleaning air from which water has been removed Supplied to the engine (scavenged air).
  • the drain water separated by the water droplet separator is discharged overboard (such as the sea) through a drain water discharge pipe.
  • the bottom of the scavenging trunk primary chamber and the water drop separator are provided so that the drain oil that has fallen to the bottom of the scavenging trunk primary chamber does not flow to the water drop separator side.
  • a wedge-shaped shield plate and a step portion which is higher on the water droplet separator side.
  • the present invention is a water droplet separator contamination preventing structure for cleaning air capable of preventing drain oil backflowing from the scavenging port side of the engine from adhering to the water droplet separator by a simple and inexpensive configuration, and a ship equipped with this Intended to provide.
  • an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side.
  • An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator It is characterized in that it is formed in the shape of a cover that covers the upper surface of the vessel, and the end portion of the upper fixing member on the scavenging trunk chamber side is extended in a bowl shape to form a front extension.
  • the upper fixing member for fixing the upper portion of the water droplet separator in the air conduit also functions as a cover covering the upper surface of the water droplet separator. Shield the dripping drain oil against the water drop separator. For this reason, it is prevented that drain oil adheres to a water droplet separator. Furthermore, the drain oil dripping on the upper fixing member drips from the tip of the front side extension formed by extending the scavenging trunk chamber side end of the upper fixing member into a bowl shape. At this time, the dripping drain oil passes through a position away from the surface on the scavenging air trunk side of the water droplet separator by the amount of extension of the front extension and falls to the bottom of the scavenging air trunk.
  • this water droplet separator pollution prevention structure can be configured simply by slightly changing the shape of the upper fixing member for fixing the upper portion of the water droplet separator in the air conduit, so that the structure is simple and inexpensive. Can.
  • the drain oil is disposed on the bottom of the scavenging trunk chamber and at a position closer to the water droplet separator.
  • a wedging portion is provided to prevent flow to the separator side, and the front side extension portion protrudes beyond just above the weir stopping portion to the opposite side of the water droplet separator.
  • the drain oil dripping on the upper fixing member drops from the front end of the front extension, the area on the opposite side of the water drop separator than the water blocking part without being applied to the water drop separator
  • the air is dropped to the bottom of the scavenging air trunk chamber, and is collected to the drain oil discharge pipe provided at the bottom of the scavenging air trunk chamber. For this reason, it is possible to prevent the drain oil from adhering to the water droplet separator or from flowing into the drain water discharge pipe into which the drain water separated by the water droplet separator flows.
  • an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side.
  • An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator; Of the upper fixing member, and a vertical wall-shaped fence portion is provided along the side adjacent to the end portion on the scavenging trunk chamber side of the upper fixing member.
  • the upper fixing member functions as a cover that covers the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side when the engine stops is used as a water droplet separator. Shield to prevent contamination of the water drop separator.
  • the drain oil dripping on the upper fixing member is blocked by the vertical wall-shaped fence portion provided on the upper fixing member and does not flow downward from the side of the upper fixing member. It flows down from the tip of the end on the side of the scavenging air trunk chamber. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.
  • the fence portion has an angle member with an L-shaped cross section along the side edge to fix the upper portion It is characterized in that it is provided by being fixed to the upper surface of the member.
  • the fence portion can be formed simply and inexpensively. And since the above-mentioned angle material can be shared as a fixing tool of an upper fixed member, a modification, vibration, etc. of an upper fixed member can be controlled effectively.
  • an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side.
  • An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator;
  • the position of the side adjacent to the end on the side of the scavenging trunk chamber is extended in the form of a hook outward from the side of the water droplet separator Characterized in that the formation of the lateral extensions Te.
  • the upper fixing member functions as a cover for covering the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side into the water droplet separator. Shield to prevent contamination of the water drop separator.
  • the bowl-shaped lateral extension portion provided on the side of the upper fixing member is extended outward in a bowl shape than the side of the water droplet separator, the drain dripping on the upper fixing member Oil is blocked by the lateral extensions and does not flow down the sides of the water drop separator. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.
  • a sixth aspect of the water droplet separator contamination preventing structure for cleaning air according to the present invention is, in the first aspect, along the side adjacent to the end on the scavenging trunk chamber side of the upper fixing member, It is characterized in that a vertical wall-shaped fence portion is provided to stand upward.
  • the upper fixing member functions as a cover for covering the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side is shielded against the water droplet separator to prevent contamination of the water droplet separator. Also, drain oil dripping on the upper fixing member drips from the tip of the front extension of the upper fixing member, and passes a position away from the scavenging trunk chamber side by the amount of extension of the front extension. It is possible to effectively prevent the drain oil from adhering to the water droplet separator as it falls to the bottom of the scavenging air trunk chamber.
  • the drain oil dripping on the upper fixing member is blocked by the vertical wall-shaped fence portion provided on the upper fixing member and does not flow downward from the side of the upper fixing member, so that the drain oil It flows downward from the tip. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.
  • the seventh aspect of the water droplet separator contamination preventing structure of cleaning air according to the present invention is the first or third aspect, wherein a side of the upper fixing member adjacent to the end portion on the scavenging trunk chamber side is It is characterized in that the position is extended in a bowl-like shape outward than the side surface of the water droplet separator to form a lateral extension.
  • the bowl-shaped lateral extension provided on the side of the upper fixing member is more outward than the side of the water droplet separator
  • the drain oil dripping on the upper fixing member is blocked by the lateral extension and does not flow down the side of the water droplet separator, and the drain oil adheres to the side of the water droplet separator. It can be effectively prevented.
  • a ship according to the present invention is characterized by including the water droplet separator according to any one of the first to seventh aspects.
  • drain oil flowing back from the scavenging port side of the engine can be used as the water droplet separator by the simple and inexpensive configuration. It is possible to prevent adhesion.
  • FIG. 4 is a longitudinal sectional view taken along the line IV-IV of FIG. 3, showing a first embodiment of a water droplet separator contamination preventing structure. It is the V section enlarged view of FIG. It is a perspective view of an angle material which constitutes a fence part. It is a longitudinal cross-sectional view which shows 2nd Embodiment of a water droplet separator contamination prevention structure.
  • FIG. 1 is a longitudinal sectional view showing a structural example of a large-sized diesel engine for ships, a supercharger, an air conduit, and the like provided with a structure for preventing water droplet separation and contamination of cleaning air according to an embodiment of the present invention.
  • the diesel engine 1 is, for example, a known uniflow two-stroke multi-cylinder engine, and a cylinder liner 4 is provided inside a cylinder jacket 3 installed on the crankcase 2. A head 5 is provided. A cylinder bore 6 is formed inside the cylinder liner 4, and a piston 7 is slidably inserted into the cylinder bore 6. It is well known that a piston rod 8 is connected to the piston 7 and the lower end of the piston rod 8 is connected to the crankshaft via a connecting rod (not shown).
  • a plurality of scavenging ports 11 are formed side by side in the circumferential direction. Further, a scavenging passage 12 is defined inside the cylinder jacket 3 so as to surround the scavenging ports 11.
  • an exhaust port 13 and an exhaust valve 14 for opening and closing the exhaust port 13 are provided at the top of the cylinder head 5. The exhaust valve 14 is driven to open and close by a cam shaft (not shown) or an electromagnetically controlled hydraulic device, and opens in synchronization with the timing at which the piston 7 ascends in the cylinder bore 6.
  • Exhaust ports 13 of a plurality of cylinders of the diesel engine 1 are connected to cylindrical static exhaust pressure chambers 17 (surge tanks) along the cylinder arrangement direction via exhaust pipes 16 respectively.
  • the exhaust turbine side flow path 19 of the charger 18 (supercharger) is connected.
  • the intake turbine side flow passage 20 of the turbocharger 18 is connected to the scavenging passage 12 through an air conduit 22 having a substantially U-shaped longitudinal cross-sectional shape.
  • the air cooler 23 and the water droplet separator 24 are installed in the air conduit 22 sequentially from the turbocharger 18 side, and the downstream side of the water droplet separator 24 and the portion where the air conduit 22 is connected to the scavenging passage 12
  • a scavenging trunk 25 extending in the vertical direction is disposed.
  • the air cooler 23 and the water droplet separator 24 are provided with multilayer air passages (not shown), and are internally cooled by a refrigerant such as cooling water.
  • the water droplet separator 24 is installed at the bottom of the scavenging air chamber 25, and the scavenging air chamber 25 extends upward from the water droplet separator 24 and is connected to the air scavenging port 11, and is located on the lower side (upstream side) And a scavenging trunk secondary chamber 25B located on the upper side (downstream side).
  • a plurality of reed valve-like scavenging valves 28 are provided on a dividing wall plate 27 which obliquely separates the scavenging air trunk primary chamber 25A from the scavenging air trunk secondary chamber 25B.
  • the scavenging valve 28 is a check valve that passes only the air flow from the scavenging trunk primary chamber 25A to the scavenging trunk secondary chamber 25B and blocks the air flow in the reverse direction.
  • an auxiliary blower 29 is provided which allows communication between the scavenging trunk primary chamber 25A and the scavenging trunk secondary chamber 25B with a small opening area.
  • the water drop separator 24 provided on the downstream side of the air cooler 23 removes moisture by condensation and becomes dry air and the scavenging trunk primary chamber 25A and the scavenging trunk 2 It passes through the next chamber 25 B, and passes through the scavenging passage 12 to be supercharged into the cylinder bore 6 from the plurality of scavenging ports 11.
  • the water droplet separator 24 has a substantially rectangular parallelepiped shape and is installed inside the scavenging trunk primary chamber 25A.
  • a drain water discharge hole 32 and a drain water discharge pipe 33 are disposed immediately below the water droplet separator 24, and the drain water separated by the water droplet separator 24 is The water is discharged over the water (e.g., the sea) through the drain water discharge hole 32 and the drain water discharge pipe 33.
  • a bowl-shaped shielding plate 36 (boilerling portion) standing up.
  • a drain oil discharge hole 38 and a drain oil discharge pipe 39 are disposed at the bottom of the scavenging trunk primary chamber 25A opposite to the water droplet separator 24 with the shield plate 36 interposed therebetween.
  • the shielding plate 36 is also a supporting member of the water droplet separator 24 as described later.
  • the oil supplied to lubricate the sliding portion between the cylinder liner 4 and the piston 7 flows back from the scavenging port 11 and the scavenging passage 12, and the scavenging valve 28 provided on the partition plate 27.
  • the water drips into the scavenged air trunk chamber 25 (25A, 25B) as drain oil through the gap of the above and flows down to the bottom of the scavenged air trunk primary chamber 25A.
  • the drain oil thus dropped is prevented from moving toward the water droplet separator 24 by the shield plate 36, and is stored in a waste oil tank (not shown) through the drain oil discharge hole 38 and the drain oil discharge pipe 39. As shown in FIGS.
  • the inside of the scavenging trunk primary chamber 25 A is partitioned by a plurality of intake buffer plates 41 installed in parallel along the longitudinal direction of the engine.
  • An intake flow hole 42 is bored substantially at the center, and a notch-like drain oil flow portion 43 for smoothly flowing the drain oil to the drain oil discharge pipe 39 is formed at the lower portion of the intake buffer plate 41 ing.
  • the vertical wall 49 (see FIGS. 2 and 4) between the scavenging trunk primary chamber 25A and the room in which the air cooler 23 is provided has an opening for passing the cleaning air pumped from the turbocharger 18.
  • a portion 50 is formed, and the water droplet separator 24 is attached to the vertical wall portion 49 so as to close the opening 50.
  • the surface facing the vertical wall 49 is called “rear surface 24R”
  • the surface facing the scavenging trunk primary chamber 25A is " It is called “front surface 24F”
  • the surface parallel to the intake buffer plate 41 is called “side surface 24S”
  • the upper surface is given a reference 24U.
  • the water droplet separator 24 has its side surface 24S fixed to the vertical wall 49 by the mounting bracket 53 and bolt 54 using an angle material or the like, while the lower portion of the front surface 24F is a shielding plate It is superimposed on 36 and fixed by a bolt 55.
  • the upper portion of the water droplet separator 24 is fixed to the vertical wall 49 via the upper fixing member 57.
  • the upper fixing member 57 covers the upper surface 24U of the water droplet separator 24 so that the drain oil dripping from the scavenging port 11 side into the scavenging trunk chamber 25 (25A, 25B) after the engine stops does not fall on the water droplet separator 24. It is formed in the shape of a cover. As shown in FIG. 4, the upper fixing member 57 has a fixing portion upper surface 57U parallel to the upper surface 24U of the water droplet separator 24 with a space, and a vertical wall 49 rising from the rear edge of the fixing portion upper surface 57U.
  • An end portion of the upper fixing member 57 on the scavenging trunk primary chamber 25A side is extended in a bowl shape with respect to the front surface 24F of the water droplet separator 24 and forms a front extension portion 62 having an extension amount L.
  • the front extension 62 extends beyond just above the shield plate 36 to the opposite side of the water droplet separator 24. That is, although the front fixing surface 57F of the upper fixing member 57 is the tip of the front extension 62, the position of the front fixing surface 57F is farther from the water droplet separator 24 than the shielding plate 36. positioned.
  • the length (length L) of the front extension 62 is determined by the length of the space collar 59.
  • the position of the side 57S adjacent to the end (front fixing surface 57F) of the upper fixing member 57 on the scavenging trunk primary chamber 25A side is a water droplet separator.
  • the lateral side extension portion 64 is formed to extend outward like a bowl from the side surface 24S of 24.
  • the lateral extension portion 64 is not in contact with the intake buffer plate 41, but the lateral extension portion 64 may be extended until it contacts the intake buffer plate 41.
  • the lateral extensions 64 are provided only on one side of the water droplet separator 24, but may be provided on both sides.
  • a fence portion 66 in the shape of a vertical wall standing up is provided along the side 57S of the upper fixing member 57 (the upper surface 57U of the fixing portion).
  • the fence portion 66 is provided, for example, by fixing an angle member 67 having an L-shaped cross section also shown in FIG. 6 along the side 57S of the upper fixing member 57 and fixing it to the upper surface 57U with a bolt 68 and a nut 69.
  • Square partition plates 70 are fixed to both ends of the angle member 67 by welding or the like.
  • the fence portion 66 is in contact with the intake buffer plate 41 and is not particularly fixed to the intake buffer plate 41, but the fence portion 66 is fixed to the intake buffer plate 41 by welding or bolting. By doing this, the angle member 67 forming the fence portion 66 can be used as a fixing tool for the upper fixing member 57, and deformation, vibration and the like of the upper fixing member 57 can be effectively suppressed.
  • the fence portion 66 may be slightly separated from the intake buffer plate 41. Furthermore, the fence portion 66 may be formed by bending the side portion of the upper fixing member 57 (the fixing portion upper surface 57U) upward along a predetermined width without using the angle member 67. In the case of a layout in which the intake buffer plate 41 does not intervene between a plurality of water drop separators 24, a lid member is covered so as to cover the gaps between the respective upper fixing members 57, and this lid member is The lateral extension 64 may be used.
  • the water droplet separator contamination prevention structure 47 configured as described above, as shown in FIG. 4, after the diesel engine 1 is stopped, dripping from the scavenging port 11 side into the scavenging trunk chamber 25 (25A, 25B) The falling drain oil DO is shielded by the cover-like upper fixing member 57 covering the upper surface 24 U of the water droplet separator 24 and is prevented from adhering to the water droplet separator 24.
  • the front surface of the water droplet separator 24 It falls to the bottom of the scavenging trunk primary chamber 25A by passing a position separated by an extension amount L of the front side extension 62 with respect to 24F. For this reason, adhesion of the drain oil DO to the water droplet separator 24 can be further effectively prevented.
  • drain oil DO dripping from the scavenging port 11 side into the scavenging air trunk chamber 25 (25A, 25B) after the engine stops does not adhere to the water droplet separator 24, cleaning air for suction by the water droplet separator 24
  • the drain oil DO is mixed with the drain water DW separated therefrom and flows into the drain water discharge pipe 33 as it is, so that the concern of contaminating the environment can be effectively eliminated.
  • the front fixing surface 57F forming the tip of the front side extension portion 62 passes just above the shielding plate 36. Since it is protruded to the opposite side of the water droplet separator 24, the drain oil DO dripping on the upper fixing member 57 is blocked without being applied to the water droplet separator 24 when dripping downward from the front fixing surface 57F.
  • the bottom of the scavenging trunk primary chamber 25A which is the area on the opposite side of the water droplet separator 24 from the plate 36, falls reliably and is collected in the drain oil discharge pipe 39 provided at the bottom of the scavenging trunk primary chamber 25A. For this reason, it can be effectively prevented that the drain oil DO adheres to the water droplet separator 24 or flows into the drain water discharge pipe 33 into which the drain water DW separated by the water droplet separator 24 flows.
  • the vertical wall-shaped fence portion 66 which stands upward is provided along the side 57S of the upper fixing member 57, the drain oil DO dripping on the upper fixing member 57 is blocked by the fence portion 66. Thus, it does not flow downward from the side 57S of the upper fixing member 57, but flows downward from the tip of the upper fixing member 57, that is, the front fixing surface 57F. Therefore, it is possible to effectively prevent the drain oil DO from adhering particularly to the side surface of the water droplet separator 24.
  • the fence portion 66 is provided by fixing the angle member 67 of L-shaped cross section along the side 57S of the upper fixing member 57 to the upper surface of the upper fixing member 57 (the upper surface of the fixing portion 57U). It can be formed simply and inexpensively. Since the fence portion 66 is provided with the partition plate 70, drain oil DO is prevented from flowing out from the gap formed at the corner between the rear fixing surface 57 R of the upper fixing member 57 and the fence portion 66.
  • the position of the side 57S of the upper fixing member 57 is extended in a bowl shape outward from the side of the water droplet separator 24 to form the lateral extension 64, so that dripping on the upper fixing member 57 occurs.
  • the drain oil DO which has fallen is blocked by the lateral extension 64 and does not flow down the side of the water droplet separator 24. Also in this respect, the drain oil DO can be effectively prevented from adhering to the side surface 24S of the water droplet separator 24.
  • the side extension 64 of the upper fixing member 57 of each water droplet separator 24 is used. They may be linked to each other.
  • the water droplet separator contamination prevention structure 47 can be configured by only slightly changing the shape of the upper fixing member 57 for fixing the upper portion of the water droplet separator 24 in the air conduit 22, so it is very simple and inexpensive. Can be configured. And, according to the ship provided with the water droplet separator contamination preventing structure 47, backflow from the scavenging port 11 side in the air conduit 22 connecting between the scavenging port 11 of the engine and the turbocharger 18 by a simple and inexpensive configuration. Prevents the drain oil DO from adhering to the water droplet separator 24, and prevents the drain oil DO from being mixed into the drain water DW separated from the intake air by the water droplet separator 24 and discharged as it is to the outside Can contribute to the conservation of the marine environment.
  • FIG. 7 is a longitudinal sectional view showing a second embodiment of the water droplet separator contamination preventing structure.
  • the structure is the same as that of the water droplet separator contamination preventing structure 47 of the first embodiment shown in FIG. 4 except for the configuration in the vicinity of the front extension 72 forming the tip of the upper fixing member 57. Since there is the same part, the same symbol is attached to the same part and the description is omitted.
  • the front fixing surface 57F constituting the front extension 72 of the upper fixing member 57 is directly bolted to the front surface 24F of the water droplet separator 24 without sandwiching a space collar or the like. It is tightened.
  • the front fixing surface 57F is vertically bent from the front edge of the upper surface 57U of the fixing portion and then bent away from the front surface 24F of the water droplet separator 24 at a position below the fastening bolt 73 and inclined.
  • the surface 57I is formed.
  • the angle of the inclined surface 57I is, for example, 30 degrees with respect to the horizontal, but may be shallow. That is, the inclined surface 57I may be lowered from the root side toward the tip side.
  • the extension L of the front extension 72 from the front surface 24F of the water droplet separator 24 is set equal to the extension L of the front extension 62 in the water droplet separator contamination preventing structure 47 of the first embodiment. There is.
  • the drain oil DO dripping from the scavenging port 11 side of the engine into the scavenging trunk chamber 25 (25A, 25B) is shielded by the upper fixing member 57, Further, it flows along the inclined surface 57I, passes by a distance L from the front surface 24F of the water droplet separator 24 by the extension amount L of the front extension 72, and falls to the bottom of the scavenging trunk primary chamber 25A. At this time, the drain oil DO falls on the other side of the shield plate 36 as viewed from the water droplet separator 24. Therefore, the drain oil DO can be prevented from adhering to the water droplet separator 24.
  • the water droplet separator contamination preventing structure 71 since the front end portion of the upper fixing member 57 can be directly fastened with the bolt 73 without using the space collar, it is similar to the water droplet separator contamination preventing structure 47 of the first embodiment. In addition, while preventing the water droplet separator 24 from being contaminated, the number of parts can be reduced, the assembly can be facilitated, and the manufacturing cost can be reduced.
  • the present invention is not limited to only the configuration of the above embodiment, and modifications and improvements can be made as appropriate without departing from the scope of the present invention, and such modifications and improvements can be made.
  • the form is also included in the scope of the present invention.
  • the water droplet separator pollution prevention structure according to the present invention can be applied not only to a diesel engine but also to other types of engines as long as the engine is equipped with a turbocharger. When applied to a diesel engine, it may not necessarily be a uniflow two-stroke diesel engine. Furthermore, it can be widely applied to engines other than ships.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Ocean & Marine Engineering (AREA)
  • Supercharger (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

Drain oil flowing back from the scavenging-port side of an engine is prevented from adhering to a water droplet separator using a simple and inexpensive configuration. A contamination-preventing structure (47) for a scavenging-air water droplet separator is provided with an air cooler, a water droplet separator (24), and a scavenging trunk chamber (25) in the stated order from a supercharger side within an air guide pipe (22) linking a supercharger and a scavenging port of the engine, and when the scavenging trunk chamber (25) extends towards the location above the water droplet separator (24) and is connected to the scavenging port, an upper securing member (57) for securing the upper section of the water droplet separator (24) in the air guide pipe (22) is shaped as a cover covering the upper surface of the water droplet separator (24), and the scavenging trunk chamber (25) side end of the upper securing member (57) is extended in a manner resembling eaves and a front-side extended section (62) is formed, so that drain oil dripping from the scavenging port side into the scavenging trunk chamber (25) after the engine has been stopped does not fall on the water droplet separator (24).

Description

掃除空気の水滴分離器汚染防止構造およびこれを備えた船舶Water droplet separator for cleaning air and contamination preventing structure and ship provided with the same

 本発明は、過給機を備えた大型ディーゼルエンジン等に付設される掃除空気の水滴分離器汚染防止構造およびこれを備えた船舶に関するものである。 BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a water droplet separator contamination preventing structure for cleaning air attached to a large diesel engine or the like equipped with a supercharger, and a ship equipped with the same.

 船舶用の大型ディーゼルエンジンでは、エンジン効率を高めるためにターボチャージャー等に代表される過給機を備えたものが多い。エンジンに供給される空気は、過給機で圧縮される際に圧縮熱により発熱するため、この熱を冷却するために空気冷却器が設けられている。圧縮されて高温化した空気は空気冷却器において冷却される際に多量のドレン水を発生させる。このドレン水を含んだ圧縮空気(以下、「掃除空気」と呼ぶ)をそのままエンジンに供給すると、水分がシリンダライナの摺動面等を腐食させる等の虞があるため、特許文献1,2に開示されているように、空気冷却器の下流側に水滴分離器(ドレンセパレータ)が設置され、ここで掃除空気に含まれるドレン水が結露作用により分離され、水分が除去された掃除空気のみがエンジンに供給(掃気)される。水滴分離器にて分離されたドレン水は、ドレン水排出管を経て船外(海上等)に排出される。 Many large-sized diesel engines for ships are equipped with a turbocharger represented by a turbocharger or the like to increase engine efficiency. Since the air supplied to the engine generates heat due to heat of compression when compressed by the turbocharger, an air cooler is provided to cool this heat. The compressed and heated air generates a large amount of drain water as it is cooled in the air cooler. If compressed air (hereinafter referred to as "cleaning air") containing this drain water is supplied to the engine as it is, water may corrode the sliding surface of the cylinder liner, etc. As disclosed, a water droplet separator (drain separator) is installed on the downstream side of the air cooler, where the drain water contained in the cleaning air is separated by condensation and only the cleaning air from which water has been removed Supplied to the engine (scavenged air). The drain water separated by the water droplet separator is discharged overboard (such as the sea) through a drain water discharge pipe.

 船舶用エンジンのディーゼルエンジンでは、特許文献1に開示されているように、水滴分離器にてドレン水を除去された掃除空気が、水滴分離器から上方に向かって延びる空気導管、掃気トランク一次室および掃気トランク二次室を経てエンジンの掃気ポートに供給されるレイアウトになっている。一方、エンジンのシリンダライナとピストン間を潤滑するべく供給されているオイルの一部が、エンジン停止後に掃気ポート側から掃気トランク二次室および掃気トランク一次室内にドレンオイルとなって滴り落ちてくる。このため、最も低い位置である掃気トランク一次室の底部に、このドレンオイルを排出するためのドレンオイル排出管が配設されている。掃気トランク一次室には水滴分離器が面しているため、掃気トランク一次室の底面に流れ落ちたドレンオイルが水滴分離器側に流れないように、掃気トランク一次室の底面と水滴分離器との間に堰状の遮蔽板や、水滴分離器側の方が高くなるような段差部が設けられている。 In a diesel engine for marine engines, as disclosed in Patent Document 1, cleaning air from which drain water is removed by a water droplet separator extends upward from the water droplet separator, a scavenging trunk primary chamber And it is a layout supplied to the scavenging port of the engine through the scavenging air trunk secondary room. On the other hand, part of the oil supplied to lubricate between the cylinder liner of the engine and the piston drips as drain oil from the scavenging port side into the scavenging trunk secondary chamber and the scavenging trunk primary chamber after the engine stops. . For this reason, a drain oil discharge pipe for discharging the drain oil is disposed at the bottom of the scavenging air trunk primary chamber which is the lowest position. Since the water drop separator faces the scavenging trunk primary chamber, the bottom of the scavenging trunk primary chamber and the water drop separator are provided so that the drain oil that has fallen to the bottom of the scavenging trunk primary chamber does not flow to the water drop separator side. There is provided a wedge-shaped shield plate and a step portion which is higher on the water droplet separator side.

特許第4233878号公報Patent No. 4233878 特開平11-350964号公報JP 11-350964 A

 従来では、上記のようにエンジン停止後に掃気ポート側からドレンオイルが滴り落ちてきた場合に、このドレンオイルが、前記遮蔽板や段差部を越えて水滴分離器に付着してしまうことが多かった。このように水滴分離器に付着したドレンオイルは、水滴分離器に付着するドレン水と共にドレン水排出管に流れ込み、そのまま外部に排出されて環境汚染を招く懸念があった。この問題点については、これまで何の改善策も講じられて来なかった。 Conventionally, as described above, when drain oil drips down from the scavenging port side after engine stop, the drain oil often adheres to the water droplet separator across the shielding plate and the step portion. . The drain oil adhering to the water droplet separator in this way flows into the drain water discharge pipe together with the drain water adhering to the water droplet separator, and is discharged to the outside as it is, which may cause environmental pollution. There has been no improvement to this issue.

 本発明は、簡素且つ安価な構成により、エンジンの掃気ポート側から逆流するドレンオイルが水滴分離器に付着することを防止することのできる掃除空気の水滴分離器汚染防止構造およびこれを備えた船舶を提供することを目的とする。 SUMMARY OF THE INVENTION The present invention is a water droplet separator contamination preventing structure for cleaning air capable of preventing drain oil backflowing from the scavenging port side of the engine from adhering to the water droplet separator by a simple and inexpensive configuration, and a ship equipped with this Intended to provide.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第1の態様は、過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、前記上部固定部材の、前記掃気トランク室側の端部を庇状に延長して前側延長部を形成したことを特徴とする。 According to a first aspect of the water droplet separator contamination preventing structure for cleaning air according to the present invention, an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side. A separator and a scavenging air trunk chamber, wherein the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side. An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator; It is characterized in that it is formed in the shape of a cover that covers the upper surface of the vessel, and the end portion of the upper fixing member on the scavenging trunk chamber side is extended in a bowl shape to form a front extension.

 上記構成によれば、水滴分離器の上部を空気導管内に固定するための上部固定部材が、水滴分離器の上面を覆うカバーとしても機能し、この上部固定部材がエンジン停止後に掃気ポート側から滴り落ちて来るドレンオイルを水滴分離器に対して遮蔽する。このため、水滴分離器にドレンオイルが付着することが防止される。
 さらに、上部固定部材の上に滴り落ちたドレンオイルが、上部固定部材の掃気トランク室側の端部を庇状に延長して形成した前側延長部の先端から滴下する。その際、この滴下するドレンオイルは水滴分離器の掃気トランク室側の面に対して前側延長部の延長量の分だけ離れた位置を通過して掃気トランク室の底部に落下する。このため、水滴分離器にドレンオイルが付着することをさらに有効に防止することができる。
 このように、エンジン停止後に掃気ポート側から滴り落ちて来るドレンオイルが水滴分離器に付着しないため、水滴分離器によって吸入用の掃除空気から分離されたドレン水にドレンオイルが混ざってそのままドレン水排出管に流れ込み環境を汚染するといった事象を効果的に防止することができる。
 なお、この水滴分離器汚染防止構造は、水滴分離器の上部を空気導管内に固定するための上部固定部材の形状を若干変更するだけで構成することができるため、簡素且つ安価に構成することができる。
According to the above configuration, the upper fixing member for fixing the upper portion of the water droplet separator in the air conduit also functions as a cover covering the upper surface of the water droplet separator. Shield the dripping drain oil against the water drop separator. For this reason, it is prevented that drain oil adheres to a water droplet separator.
Furthermore, the drain oil dripping on the upper fixing member drips from the tip of the front side extension formed by extending the scavenging trunk chamber side end of the upper fixing member into a bowl shape. At this time, the dripping drain oil passes through a position away from the surface on the scavenging air trunk side of the water droplet separator by the amount of extension of the front extension and falls to the bottom of the scavenging air trunk. For this reason, it is possible to more effectively prevent the drain oil from adhering to the water droplet separator.
As described above, the drain oil dripping from the scavenging port after the engine stops does not adhere to the water droplet separator, so the drain oil is mixed with the drain water separated from the cleaning air for suction by the water droplet separator. It is possible to effectively prevent events such as flowing into the discharge pipe and contaminating the environment.
In addition, this water droplet separator pollution prevention structure can be configured simply by slightly changing the shape of the upper fixing member for fixing the upper portion of the water droplet separator in the air conduit, so that the structure is simple and inexpensive. Can.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第2の態様は、前記第1の態様において、前記掃気トランク室の底部、且つ前記水滴分離器寄りの位置に、前記ドレンオイルが前記水滴分離器側に流れることを防止する堰止部が設けられ、前記前側延長部は、前記堰止部の真上を越えて前記水滴分離器の反対側までせり出していることを特徴とする。 In the second aspect of the water droplet separator contamination preventing structure of cleaning air according to the present invention, in the first aspect, the drain oil is disposed on the bottom of the scavenging trunk chamber and at a position closer to the water droplet separator. A wedging portion is provided to prevent flow to the separator side, and the front side extension portion protrudes beyond just above the weir stopping portion to the opposite side of the water droplet separator.

 上記構成によれば、上部固定部材の上に滴り落ちたドレンオイルが前側延長部の先端から滴下する際に、水滴分離器にかかることなく、堰止部よりも水滴分離器の反対側の領域となる掃気トランク室の底部に確実に落下し、掃気トランク室の底部に設けられているドレンオイル排出管に回収される。このため、ドレンオイルが水滴分離器に付着したり、水滴分離器によって分離されたドレン水が流れ込むドレン水排出管に流入したりすることを防止できる。 According to the above configuration, when the drain oil dripping on the upper fixing member drops from the front end of the front extension, the area on the opposite side of the water drop separator than the water blocking part without being applied to the water drop separator The air is dropped to the bottom of the scavenging air trunk chamber, and is collected to the drain oil discharge pipe provided at the bottom of the scavenging air trunk chamber. For this reason, it is possible to prevent the drain oil from adhering to the water droplet separator or from flowing into the drain water discharge pipe into which the drain water separated by the water droplet separator flows.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第3の態様は、過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺に沿って、上方に起立する縦壁状のフェンス部を設けたことを特徴とする。 According to a third aspect of the water droplet separator contamination prevention structure for cleaning air according to the present invention, an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side. A separator and a scavenging air trunk chamber, wherein the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side. An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator; Of the upper fixing member, and a vertical wall-shaped fence portion is provided along the side adjacent to the end portion on the scavenging trunk chamber side of the upper fixing member. The features.

 上記構成によれば、前記第1の態様の場合と同じく、上部固定部材が水滴分離器の上面を覆うカバーとして機能し、エンジン停止時に掃気ポート側から滴り落ちて来るドレンオイルを水滴分離器に対し遮蔽して水滴分離器の汚染を防止する。
 しかも、上部固定部材の上に滴り落ちたドレンオイルは、上部固定部材に設けられた縦壁状のフェンス部に遮られて上部固定部材の側辺からは下方に流れ落ちずに、上部固定部材の掃気トランク室側の端部の先端から下方に流れ落ちる。このため、特に水滴分離器の側面にドレンオイルが付着することを効果的に防止することができる。
According to the above configuration, as in the case of the first aspect, the upper fixing member functions as a cover that covers the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side when the engine stops is used as a water droplet separator. Shield to prevent contamination of the water drop separator.
Moreover, the drain oil dripping on the upper fixing member is blocked by the vertical wall-shaped fence portion provided on the upper fixing member and does not flow downward from the side of the upper fixing member. It flows down from the tip of the end on the side of the scavenging air trunk chamber. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第4の態様は、前記第3の態様において、前記フェンス部は、L字形断面のアングル材を、前記側辺に沿わせて前記上部固定部材の上面に固定することによって設けたことを特徴とする。 In the fourth aspect of the water droplet separator contamination preventing structure for cleaning air according to the present invention, in the third aspect, the fence portion has an angle member with an L-shaped cross section along the side edge to fix the upper portion It is characterized in that it is provided by being fixed to the upper surface of the member.

 上記構成によれば、フェンス部を簡素かつ安価に形成することができる。しかも、上記アングル材を上部固定部材の固定具として共用することができるため、上部固定部材の変形や振動等を効果的に抑制することができる。 According to the above configuration, the fence portion can be formed simply and inexpensively. And since the above-mentioned angle material can be shared as a fixing tool of an upper fixed member, a modification, vibration, etc. of an upper fixed member can be controlled effectively.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第5の態様は、過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺の位置を、前記水滴分離器の側面よりも外方に庇状に延長して横側延長部を形成したことを特徴とする。 According to a fifth aspect of the water droplet separator contamination preventing structure for cleaning air according to the present invention, an air cooler and water droplets are sequentially arranged in the air conduit connecting between the turbocharger and the scavenging port of the engine from the turbocharger side. A separator and a scavenging air trunk chamber, wherein the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side. An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit so that drain oil dripping from the scavenging port side after the engine stops does not fall on the water droplet separator; Of the upper fixing member, the position of the side adjacent to the end on the side of the scavenging trunk chamber is extended in the form of a hook outward from the side of the water droplet separator Characterized in that the formation of the lateral extensions Te.

 上記構成によれば、前記第1および第2の態様の場合と同じく、上部固定部材が水滴分離器の上面を覆うカバーとして機能し、掃気ポート側から滴り落ちて来るドレンオイルを水滴分離器に対し遮蔽して水滴分離器の汚染を防止する。
 しかも、上部固定部材の側部に設けられた庇状の横側延長部が、水滴分離器の側面よりも外方に庇状に延長されているため、上部固定部材の上に滴り落ちたドレンオイルは、横側延長部に遮られて水滴分離器の側面を流れ落ちることがない。このため、特に水滴分離器の側面にドレンオイルが付着することを効果的に防止することができる。
According to the above configuration, as in the case of the first and second aspects, the upper fixing member functions as a cover for covering the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side into the water droplet separator. Shield to prevent contamination of the water drop separator.
In addition, since the bowl-shaped lateral extension portion provided on the side of the upper fixing member is extended outward in a bowl shape than the side of the water droplet separator, the drain dripping on the upper fixing member Oil is blocked by the lateral extensions and does not flow down the sides of the water drop separator. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第6の態様は、前記第1の態様において、前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺に沿って、上方に起立する縦壁状のフェンス部を設けたことを特徴とする。 A sixth aspect of the water droplet separator contamination preventing structure for cleaning air according to the present invention is, in the first aspect, along the side adjacent to the end on the scavenging trunk chamber side of the upper fixing member, It is characterized in that a vertical wall-shaped fence portion is provided to stand upward.

 上記構成によれば、上部固定部材が水滴分離器の上面を覆うカバーとして機能し、掃気ポート側から滴り落ちて来るドレンオイルを水滴分離器に対し遮蔽し、水滴分離器の汚染を防止する。また、上部固定部材の上に滴り落ちたドレンオイルが、上部固定部材の前側延長部の先端から滴下し、この前側延長部の延長量の分だけ掃気トランク室側に離れた位置を通過して掃気トランク室の底部に落下するめ、水滴分離器にドレンオイルが付着することを効果的に防止することができる。
 さらに、上部固定部材の上に滴り落ちたドレンオイルは、上部固定部材に設けられた縦壁状のフェンス部に遮られて上部固定部材の側辺からは下方に流れ落ちずに、前側延長部の先端から下方に流れ落ちる。このため、特に水滴分離器の側面にドレンオイルが付着することを効果的に防止することができる。
According to the above configuration, the upper fixing member functions as a cover for covering the upper surface of the water droplet separator, and drain oil dripping from the scavenging port side is shielded against the water droplet separator to prevent contamination of the water droplet separator. Also, drain oil dripping on the upper fixing member drips from the tip of the front extension of the upper fixing member, and passes a position away from the scavenging trunk chamber side by the amount of extension of the front extension. It is possible to effectively prevent the drain oil from adhering to the water droplet separator as it falls to the bottom of the scavenging air trunk chamber.
Furthermore, the drain oil dripping on the upper fixing member is blocked by the vertical wall-shaped fence portion provided on the upper fixing member and does not flow downward from the side of the upper fixing member, so that the drain oil It flows downward from the tip. Therefore, it is possible to effectively prevent the drain oil from adhering particularly to the side surface of the water droplet separator.

 本発明に係る掃除空気の水滴分離器汚染防止構造の第7の態様は、前記第1または第3の態様において、前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺の位置を、前記水滴分離器の側面よりも外方に庇状に延長して横側延長部を形成したことを特徴とする。 The seventh aspect of the water droplet separator contamination preventing structure of cleaning air according to the present invention is the first or third aspect, wherein a side of the upper fixing member adjacent to the end portion on the scavenging trunk chamber side is It is characterized in that the position is extended in a bowl-like shape outward than the side surface of the water droplet separator to form a lateral extension.

 上記構成によれば、前記第1または第3の態様における作用効果に加えて、上部固定部材の側部に設けられた庇状の横側延長部が、水滴分離器の側面よりも外方に庇状に延長されたことにより、上部固定部材の上に滴り落ちるドレンオイルが横側延長部に遮られて水滴分離器の側面を流れ落ちず、水滴分離器の側面にドレンオイルが付着することを効果的に防止することができる。 According to the above configuration, in addition to the operation and effect in the first or third aspect, the bowl-shaped lateral extension provided on the side of the upper fixing member is more outward than the side of the water droplet separator By extending like a bowl, the drain oil dripping on the upper fixing member is blocked by the lateral extension and does not flow down the side of the water droplet separator, and the drain oil adheres to the side of the water droplet separator. It can be effectively prevented.

 本発明に係る船舶は、前記第1から第7のいずれかの態様の水滴分離器を備えたことを特徴とする。 A ship according to the present invention is characterized by including the water droplet separator according to any one of the first to seventh aspects.

 この船舶によれば、簡素且つ安価な構成により、エンジンの掃気ポートと過給機との間を結ぶ空気導管内において掃気ポート側から逆流するドレンオイルが水滴分離器に付着することを防止して、水滴分離器により吸入空気から分離されたドレン水にドレンオイルが混入してそのまま外部に排出されてしまうことを防止することができる。 According to this ship, with a simple and inexpensive configuration, it is prevented that the drain oil, which flows backward from the scavenging port side, adheres to the water droplet separator in the air conduit connecting between the scavenging port of the engine and the turbocharger. It is possible to prevent the drain oil from being mixed into the drain water separated from the intake air by the water droplet separator and discharged as it is to the outside.

 以上のように、本発明に係る掃除空気の水滴分離器汚染防止構造およびこれを備えた船舶によれば、簡素且つ安価な構成により、エンジンの掃気ポート側から逆流するドレンオイルが水滴分離器に付着することを防止することができる。 As described above, according to the water droplet separator contamination preventing structure for cleaning air and the ship provided with the same of the present invention, drain oil flowing back from the scavenging port side of the engine can be used as the water droplet separator by the simple and inexpensive configuration. It is possible to prevent adhesion.

本発明の一実施形態に係る掃除空気の水滴分離器汚染防止構造を具備した船舶用の大型ディーゼルエンジンと過給機と空気導管等の構造例を示す縦断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a longitudinal cross-sectional view which shows the structural example of the large sized diesel engine for ships, a supercharger, an air conduit, etc. which comprised the water droplet separator contamination prevention structure of the cleaning air which concerns on one Embodiment of this invention. 図1に示す空気導管、掃気トランク室、水滴分離器等を拡大した縦断面図である。It is the longitudinal cross-sectional view which expanded the air conduit, the scavenging air trunk room, the water droplet separator etc. which are shown in FIG. 図2のIII矢視による水滴分離器等の正面図である。It is a front view of the water droplet separator etc. by III arrow of FIG. 図3のIV-IV線に沿う縦断面により、水滴分離器汚染防止構造の第1実施形態を示す図である。FIG. 4 is a longitudinal sectional view taken along the line IV-IV of FIG. 3, showing a first embodiment of a water droplet separator contamination preventing structure. 図3のV部拡大図である。It is the V section enlarged view of FIG. フェンス部を構成するアングル材の斜視図である。It is a perspective view of an angle material which constitutes a fence part. 水滴分離器汚染防止構造の第2実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 2nd Embodiment of a water droplet separator contamination prevention structure.

 以下に、本発明の2つの実施形態について、図1~図7を参照しながら説明する。 In the following, two embodiments of the present invention will be described with reference to FIGS.

[第1実施形態]
 図1は、本発明の実施形態に係る掃除空気の水滴分離器汚染防止構造を具備した船舶用の大型ディーゼルエンジンと過給機と空気導管等の構造例を示す縦断面図である。
First Embodiment
FIG. 1 is a longitudinal sectional view showing a structural example of a large-sized diesel engine for ships, a supercharger, an air conduit, and the like provided with a structure for preventing water droplet separation and contamination of cleaning air according to an embodiment of the present invention.

 このディーゼルエンジン1は、例えば公知のユニフロー方式の2サイクル多気筒エンジンであり、クランクケース2の上に設置されたシリンダジャケット3の内部にシリンダライナ4が設けられ、このシリンダライナ4の上端にシリンダヘッド5が設けられている。シリンダライナ4の内部にはシリンダボア6が形成され、このシリンダボア6の内部にピストン7が摺動自在に挿入されている。ピストン7にはピストンロッド8が連結され、このピストンロッド8の下端が図示しないコンロッドを介してクランクシャフトに連接されている点は周知の通りである。 The diesel engine 1 is, for example, a known uniflow two-stroke multi-cylinder engine, and a cylinder liner 4 is provided inside a cylinder jacket 3 installed on the crankcase 2. A head 5 is provided. A cylinder bore 6 is formed inside the cylinder liner 4, and a piston 7 is slidably inserted into the cylinder bore 6. It is well known that a piston rod 8 is connected to the piston 7 and the lower end of the piston rod 8 is connected to the crankshaft via a connecting rod (not shown).

 シリンダライナ4の下部には複数の掃気ポート11が円周方向に並んで形成されている。また、これらの掃気ポート11の周囲を取り囲んで、シリンダジャケット3の内部に掃気通路12が画成されている。一方、シリンダヘッド5の頂部には排気ポート13およびこれを開閉する排気バルブ14が設けられている。排気バルブ14は図示しないカムシャフト、または電磁的に制御される油圧装置により開閉駆動され、ピストン7がシリンダボア6内を上昇するタイミングに同期して開弁する。 At the lower part of the cylinder liner 4, a plurality of scavenging ports 11 are formed side by side in the circumferential direction. Further, a scavenging passage 12 is defined inside the cylinder jacket 3 so as to surround the scavenging ports 11. On the other hand, at the top of the cylinder head 5, an exhaust port 13 and an exhaust valve 14 for opening and closing the exhaust port 13 are provided. The exhaust valve 14 is driven to open and close by a cam shaft (not shown) or an electromagnetically controlled hydraulic device, and opens in synchronization with the timing at which the piston 7 ascends in the cylinder bore 6.

 このディーゼルエンジン1の複数の気筒の排気ポート13は、それぞれ排気管16を経て、気筒配列方向に沿う円筒状の排気静圧室17(サージタンク)に接続され、この排気静圧室17にターボチャージャー18(過給機)の排気タービン側流路19が接続される。また、ターボチャージャー18の吸気タービン側流路20が、略U字形の縦断面形状を備えた空気導管22を経て掃気通路12に接続されている。空気導管22の内部には、ターボチャージャー18側から順に、空気冷却器23と水滴分離器24が設置され、水滴分離器24の下流側、且つ空気導管22が掃気通路12に接続される部分に、上下方向に延びる掃気トランク室25が配置されている。空気冷却器23と水滴分離器24は、図示しない多層の空気通過部を備えており、冷却水等の冷媒によって内部から冷却されるようになっている。 Exhaust ports 13 of a plurality of cylinders of the diesel engine 1 are connected to cylindrical static exhaust pressure chambers 17 (surge tanks) along the cylinder arrangement direction via exhaust pipes 16 respectively. The exhaust turbine side flow path 19 of the charger 18 (supercharger) is connected. Further, the intake turbine side flow passage 20 of the turbocharger 18 is connected to the scavenging passage 12 through an air conduit 22 having a substantially U-shaped longitudinal cross-sectional shape. The air cooler 23 and the water droplet separator 24 are installed in the air conduit 22 sequentially from the turbocharger 18 side, and the downstream side of the water droplet separator 24 and the portion where the air conduit 22 is connected to the scavenging passage 12 A scavenging trunk 25 extending in the vertical direction is disposed. The air cooler 23 and the water droplet separator 24 are provided with multilayer air passages (not shown), and are internally cooled by a refrigerant such as cooling water.

 水滴分離器24は掃気トランク室25の底部に設置されており、掃気トランク室25は水滴分離器24から上方に向かって延びて掃気ポート11に接続されていて、下側(上流側)に位置する掃気トランク一次室25Aと、上側(下流側)に位置する掃気トランク二次室25Bとからなっている。掃気トランク一次室25Aと掃気トランク二次室25Bとの間を斜めに隔てている隔壁板27に複数のリード弁状の掃気弁28が設けられている。掃気弁28は、掃気トランク一次室25Aから掃気トランク二次室25Bへ流れる気流のみを通し、逆方向の気流を遮断する逆止弁である。また、掃気トランク一次室25Aと掃気トランク二次室25Bとの間を小さな開口面積で連通させている補助ブロワ29が設けられている。 The water droplet separator 24 is installed at the bottom of the scavenging air chamber 25, and the scavenging air chamber 25 extends upward from the water droplet separator 24 and is connected to the air scavenging port 11, and is located on the lower side (upstream side) And a scavenging trunk secondary chamber 25B located on the upper side (downstream side). A plurality of reed valve-like scavenging valves 28 are provided on a dividing wall plate 27 which obliquely separates the scavenging air trunk primary chamber 25A from the scavenging air trunk secondary chamber 25B. The scavenging valve 28 is a check valve that passes only the air flow from the scavenging trunk primary chamber 25A to the scavenging trunk secondary chamber 25B and blocks the air flow in the reverse direction. In addition, an auxiliary blower 29 is provided which allows communication between the scavenging trunk primary chamber 25A and the scavenging trunk secondary chamber 25B with a small opening area.

 ディーゼルエンジン1が作動すると、高温、高圧な排気ガスが排気ポート13から排気管16と排気静圧室17とを経てターボチャージャー18の排気タービン側流路19に流れ、ターボチャージャー18のタービンを高速で回転させる。これにより、外気がターボチャージャー18に取り込まれ、圧縮された後に吸気タービン側流路20を経て掃除空気として空気導管22に入る。この掃除空気は圧縮熱により発熱しているため、空気冷却器23を通過する際に冷却される。その時に多量のドレン水が発生するため、空気冷却器23の下流側に設けられた水滴分離器24において結露作用により水分を除去され、乾燥した空気となって掃気トランク一次室25Aと掃気トランク二次室25Bを通過し、さらに掃気通路12を経て複数の掃気ポート11からシリンダボア6内に過給される。 When the diesel engine 1 operates, high-temperature, high-pressure exhaust gas flows from the exhaust port 13 through the exhaust pipe 16 and the static exhaust pressure chamber 17 to the exhaust turbine side flow path 19 of the turbocharger 18 to drive the turbine of the turbocharger 18 at high speed. Rotate at. As a result, outside air is taken into the turbocharger 18 and compressed, and then passes through the intake turbine side flow passage 20 and enters the air conduit 22 as cleaning air. Since the cleaning air generates heat due to compression heat, it is cooled when passing through the air cooler 23. At that time, a large amount of drain water is generated, so the water drop separator 24 provided on the downstream side of the air cooler 23 removes moisture by condensation and becomes dry air and the scavenging trunk primary chamber 25A and the scavenging trunk 2 It passes through the next chamber 25 B, and passes through the scavenging passage 12 to be supercharged into the cylinder bore 6 from the plurality of scavenging ports 11.

 図2に拡大して示すように、水滴分離器24は略直方体形状であり、掃気トランク一次室25Aの内部に設置されている。掃気トランク一次室25Aの底部には、水滴分離器24の直下となる位置にドレン水排出孔32およびドレン水排出管33が配設されており、水滴分離器24にて分離されたドレン水は、このドレン水排出孔32とドレン水排出管33を経て船外(海上等)に排出される。また、掃気トランク一次室25Aの底部、且つ水滴分離器24寄りの位置には、上方に起立する堰状の遮蔽板36(堰止部)が設けられている。そして、この遮蔽板36を挟んで水滴分離器24の反対側となる掃気トランク一次室25Aの底部にドレンオイル排出孔38およびドレンオイル排出管39が配設されている。遮蔽板36は後述するように水滴分離器24の支持部材でもある。 As shown in an enlarged manner in FIG. 2, the water droplet separator 24 has a substantially rectangular parallelepiped shape and is installed inside the scavenging trunk primary chamber 25A. At the bottom of the scavenging trunk primary chamber 25A, a drain water discharge hole 32 and a drain water discharge pipe 33 are disposed immediately below the water droplet separator 24, and the drain water separated by the water droplet separator 24 is The water is discharged over the water (e.g., the sea) through the drain water discharge hole 32 and the drain water discharge pipe 33. Further, at the bottom of the scavenging trunk primary chamber 25A and at a position close to the water droplet separator 24, there is provided a bowl-shaped shielding plate 36 (boilerling portion) standing up. A drain oil discharge hole 38 and a drain oil discharge pipe 39 are disposed at the bottom of the scavenging trunk primary chamber 25A opposite to the water droplet separator 24 with the shield plate 36 interposed therebetween. The shielding plate 36 is also a supporting member of the water droplet separator 24 as described later.

 ディーゼルエンジン1の停止時には、シリンダライナ4とピストン7との間の摺動部を潤滑するべく供給されたオイルが掃気ポート11および掃気通路12から逆流し、隔壁板27に設けられた掃気弁28の隙間を経てドレンオイルとして掃気トランク室25(25A,25B)内に滴り、掃気トランク一次室25Aの底部に流れ落ちる。このように流れ落ちたドレンオイルは、遮蔽板36によって水滴分離器24側に移動することが防止され、ドレンオイル排出孔38とドレンオイル排出管39を経て図示しない廃油タンクに貯留される。なお、図2および図3に示すように、掃気トランク一次室25A内は、エンジン長手方向に沿って平行に設置された複数の吸気緩衝板41によって仕切られており、これらの吸気緩衝板41の略中央部に吸気流通孔42が穿設されるとともに、吸気緩衝板41の下部に前記のドレンオイルをドレンオイル排出管39にスムーズに流すための切欠き状のドレンオイル流通部43が形成されている。 When the diesel engine 1 is stopped, the oil supplied to lubricate the sliding portion between the cylinder liner 4 and the piston 7 flows back from the scavenging port 11 and the scavenging passage 12, and the scavenging valve 28 provided on the partition plate 27. The water drips into the scavenged air trunk chamber 25 (25A, 25B) as drain oil through the gap of the above and flows down to the bottom of the scavenged air trunk primary chamber 25A. The drain oil thus dropped is prevented from moving toward the water droplet separator 24 by the shield plate 36, and is stored in a waste oil tank (not shown) through the drain oil discharge hole 38 and the drain oil discharge pipe 39. As shown in FIGS. 2 and 3, the inside of the scavenging trunk primary chamber 25 A is partitioned by a plurality of intake buffer plates 41 installed in parallel along the longitudinal direction of the engine. An intake flow hole 42 is bored substantially at the center, and a notch-like drain oil flow portion 43 for smoothly flowing the drain oil to the drain oil discharge pipe 39 is formed at the lower portion of the intake buffer plate 41 ing.

 次に、水滴分離器汚染防止構造47について説明する。
 掃気トランク一次室25Aと、空気冷却器23が設けられている部屋との間の縦壁部49(図2、図4参照)には、ターボチャージャー18から圧送される掃除空気を通すための開口部50が形成されており、この開口部50を塞ぐ形で水滴分離器24が縦壁部49に取り付けられている。ここで、説明を容易にするために、水滴分離器24を構成する各面のうち、縦壁部49に対向する面を「後面24R」と呼び、掃気トランク一次室25Aに対向する面を「前面24F」と呼び、吸気緩衝板41に平行する面を「側面24S」と呼び、上面には符号24Uを付与する。図2~図5に示すように、水滴分離器24は、その側面24Sがアングル材等を用いた取付ブラケット53とボルト54によって縦壁部49に固定される一方、前面24Fの下部が遮蔽板36に重ねられてボルト55で固定されている。また、水滴分離器24の上部が上部固定部材57を介して縦壁部49に固定されている。
Next, the water droplet separator contamination prevention structure 47 will be described.
The vertical wall 49 (see FIGS. 2 and 4) between the scavenging trunk primary chamber 25A and the room in which the air cooler 23 is provided has an opening for passing the cleaning air pumped from the turbocharger 18. A portion 50 is formed, and the water droplet separator 24 is attached to the vertical wall portion 49 so as to close the opening 50. Here, in order to facilitate the description, among the surfaces constituting the water droplet separator 24, the surface facing the vertical wall 49 is called "rear surface 24R", and the surface facing the scavenging trunk primary chamber 25A is " It is called "front surface 24F", the surface parallel to the intake buffer plate 41 is called "side surface 24S", and the upper surface is given a reference 24U. As shown in FIGS. 2 to 5, the water droplet separator 24 has its side surface 24S fixed to the vertical wall 49 by the mounting bracket 53 and bolt 54 using an angle material or the like, while the lower portion of the front surface 24F is a shielding plate It is superimposed on 36 and fixed by a bolt 55. In addition, the upper portion of the water droplet separator 24 is fixed to the vertical wall 49 via the upper fixing member 57.

 上部固定部材57は、エンジン停止後に掃気ポート11側から掃気トランク室25(25A,25B)内に滴り落ちるドレンオイルが水滴分離器24に降り掛からないように、水滴分離器24の上面24Uを覆うカバー状に形成されている。図4に示すように、上部固定部材57は、水滴分離器24の上面24Uに間隔を空けて平行する固定部上面57Uと、この固定部上面57Uの後縁から立ち上がって縦壁部49にボルト58で締結される後部固定面57Rと、固定部上面57Uの前縁から垂れ下がってスペースカラー59を挟んでボルト60により水滴分離器24の前面24Fに締結される前部固定面57Fとを備えている。 The upper fixing member 57 covers the upper surface 24U of the water droplet separator 24 so that the drain oil dripping from the scavenging port 11 side into the scavenging trunk chamber 25 (25A, 25B) after the engine stops does not fall on the water droplet separator 24. It is formed in the shape of a cover. As shown in FIG. 4, the upper fixing member 57 has a fixing portion upper surface 57U parallel to the upper surface 24U of the water droplet separator 24 with a space, and a vertical wall 49 rising from the rear edge of the fixing portion upper surface 57U. A rear fixing surface 57R to be fastened at 58, and a front fixing surface 57F to be fastened to the front surface 24F of the water droplet separator 24 by bolts 60 hanging down the space collar 59 from the front edge of the fixing portion upper surface 57U There is.

 上部固定部材57の掃気トランク一次室25A側の端部は、水滴分離器24の前面24Fに対して庇状に延長されており、延長量Lを備えた前側延長部62となっている。この前側延長部62は、遮蔽板36の真上を越えて水滴分離器24の反対側までせり出している。即ち、上部固定部材57の前部固定面57Fが前側延長部62の先端部となっているが、この前部固定面57Fの位置が、水滴分離器24から見て遮蔽板36よりも遠くに位置している。この前側延長部62の長さ(延長量L)は、スペースカラー59の長さによって決定される。 An end portion of the upper fixing member 57 on the scavenging trunk primary chamber 25A side is extended in a bowl shape with respect to the front surface 24F of the water droplet separator 24 and forms a front extension portion 62 having an extension amount L. The front extension 62 extends beyond just above the shield plate 36 to the opposite side of the water droplet separator 24. That is, although the front fixing surface 57F of the upper fixing member 57 is the tip of the front extension 62, the position of the front fixing surface 57F is farther from the water droplet separator 24 than the shielding plate 36. positioned. The length (length L) of the front extension 62 is determined by the length of the space collar 59.

 一方、図5の右半分および図3に示すように、上部固定部材57の、掃気トランク一次室25A側の端部(前部固定面57F)に隣接する側辺57Sの位置が、水滴分離器24の側面24Sよりも外方に庇状に延長して横側延長部64が形成されている。本実施形態では、この横側延長部64が吸気緩衝板41に接していないが、吸気緩衝板41に接するまで横側延長部64を延長してもよい。また、本実施形態では、横側延長部64が水滴分離器24の片側にのみ設けられているが、両側に設けてもよい。 On the other hand, as shown in the right half of FIG. 5 and FIG. 3, the position of the side 57S adjacent to the end (front fixing surface 57F) of the upper fixing member 57 on the scavenging trunk primary chamber 25A side is a water droplet separator. The lateral side extension portion 64 is formed to extend outward like a bowl from the side surface 24S of 24. In the present embodiment, the lateral extension portion 64 is not in contact with the intake buffer plate 41, but the lateral extension portion 64 may be extended until it contacts the intake buffer plate 41. Further, in the present embodiment, the lateral extensions 64 are provided only on one side of the water droplet separator 24, but may be provided on both sides.

 さらに、上部固定部材57(固定部上面57U)の側辺57Sに沿って、上方に起立する縦壁状のフェンス部66が設けられている。このフェンス部66は、例えば図6にも示すL字形断面のアングル材67を上部固定部材57の側辺57Sに沿わせて上面57Uにボルト68とナット69で固定することによって設けられている。アングル材67の両端部には四角い仕切板70が溶接等によって固着されている。なお、本実施形態ではフェンス部66が吸気緩衝板41に接しており、吸気緩衝板41に対して特に固定はされていないが、フェンス部66を溶接やボルト締め等によって吸気緩衝板41に固定することにより、フェンス部66を形成するアングル材67を上部固定部材57の固定具として活用し、上部固定部材57の変形や振動等を効果的に抑制することができる。 Further, along the side 57S of the upper fixing member 57 (the upper surface 57U of the fixing portion), a fence portion 66 in the shape of a vertical wall standing up is provided. The fence portion 66 is provided, for example, by fixing an angle member 67 having an L-shaped cross section also shown in FIG. 6 along the side 57S of the upper fixing member 57 and fixing it to the upper surface 57U with a bolt 68 and a nut 69. Square partition plates 70 are fixed to both ends of the angle member 67 by welding or the like. In the present embodiment, the fence portion 66 is in contact with the intake buffer plate 41 and is not particularly fixed to the intake buffer plate 41, but the fence portion 66 is fixed to the intake buffer plate 41 by welding or bolting. By doing this, the angle member 67 forming the fence portion 66 can be used as a fixing tool for the upper fixing member 57, and deformation, vibration and the like of the upper fixing member 57 can be effectively suppressed.

 あるいは、フェンス部66を吸気緩衝板41から少々離間させてもよい。さらに、アングル材67を用いずに、上部固定部材57(固定部上面57U)の側部を所定の幅に亘って上方に折り曲げることによってフェンス部66を形成してもよい。また、複数基設けられた水滴分離器24の間に吸気緩衝板41が介在しないレイアウトの場合は、各上部固定部材57の間の空隙を覆うように蓋部材を被装し、この蓋部材を横側延長部64としてもよい。 Alternatively, the fence portion 66 may be slightly separated from the intake buffer plate 41. Furthermore, the fence portion 66 may be formed by bending the side portion of the upper fixing member 57 (the fixing portion upper surface 57U) upward along a predetermined width without using the angle member 67. In the case of a layout in which the intake buffer plate 41 does not intervene between a plurality of water drop separators 24, a lid member is covered so as to cover the gaps between the respective upper fixing members 57, and this lid member is The lateral extension 64 may be used.

 以上のように構成された水滴分離器汚染防止構造47によれば、図4中に示すように、ディーゼルエンジン1の停止後に掃気ポート11側から掃気トランク室25(25A,25B)の内部に滴り落ちて来るドレンオイルDOが、水滴分離器24の上面24Uを覆うカバー状に形成された上部固定部材57によって遮蔽され、水滴分離器24に付着することが防止される。さらに、上部固定部材57の上に滴り落ちたドレンオイルDOが、上部固定部材57の先端に形成された前側延長部62(前部固定面57F)から滴下する際に、水滴分離器24の前面24Fに対して前側延長部62の延長量Lだけ離れた位置を通過して掃気トランク一次室25Aの底部に落下する。このため、水滴分離器24にドレンオイルDOが付着することをさらに有効に防止することができる。 According to the water droplet separator contamination prevention structure 47 configured as described above, as shown in FIG. 4, after the diesel engine 1 is stopped, dripping from the scavenging port 11 side into the scavenging trunk chamber 25 (25A, 25B) The falling drain oil DO is shielded by the cover-like upper fixing member 57 covering the upper surface 24 U of the water droplet separator 24 and is prevented from adhering to the water droplet separator 24. Furthermore, when the drain oil DO dripping on the upper fixing member 57 drops from the front extension 62 (the front fixing surface 57F) formed at the tip of the upper fixing member 57, the front surface of the water droplet separator 24 It falls to the bottom of the scavenging trunk primary chamber 25A by passing a position separated by an extension amount L of the front side extension 62 with respect to 24F. For this reason, adhesion of the drain oil DO to the water droplet separator 24 can be further effectively prevented.

 このように、エンジン停止後に掃気ポート11側から掃気トランク室25(25A,25B)内に滴り落ちて来るドレンオイルDOが水滴分離器24に付着しないため、水滴分離器24によって吸入用の掃除空気から分離されたドレン水DWにドレンオイルDOが混ざってそのままドレン水排出管33に流れ込み、環境を汚染してしまう懸念を効果的に排除することができる。 As described above, since the drain oil DO dripping from the scavenging port 11 side into the scavenging air trunk chamber 25 (25A, 25B) after the engine stops does not adhere to the water droplet separator 24, cleaning air for suction by the water droplet separator 24 The drain oil DO is mixed with the drain water DW separated therefrom and flows into the drain water discharge pipe 33 as it is, so that the concern of contaminating the environment can be effectively eliminated.

 また、ドレンオイルDOが水滴分離器24側に流れることを防止する遮蔽板36に対して、前側延長部62の先端部をなす前部固定面57Fが、この遮蔽板36の真上を越えて水滴分離器24の反対側にせり出しているため、上部固定部材57の上に滴り落ちたドレンオイルDOが前部固定面57Fから下方に滴下する際に、水滴分離器24にかかることなく、遮蔽板36よりも水滴分離器24の反対側の領域となる掃気トランク一次室25Aの底部に確実に落下し、掃気トランク一次室25Aの底部に設けられているドレンオイル排出管39に回収される。このため、ドレンオイルDOが水滴分離器24に付着したり、水滴分離器24によって分離されたドレン水DWが流れ込むドレン水排出管33に流入したりすることを効果的に防止できる。 Further, with respect to the shielding plate 36 which prevents the drain oil DO from flowing to the water droplet separator 24 side, the front fixing surface 57F forming the tip of the front side extension portion 62 passes just above the shielding plate 36. Since it is protruded to the opposite side of the water droplet separator 24, the drain oil DO dripping on the upper fixing member 57 is blocked without being applied to the water droplet separator 24 when dripping downward from the front fixing surface 57F. The bottom of the scavenging trunk primary chamber 25A, which is the area on the opposite side of the water droplet separator 24 from the plate 36, falls reliably and is collected in the drain oil discharge pipe 39 provided at the bottom of the scavenging trunk primary chamber 25A. For this reason, it can be effectively prevented that the drain oil DO adheres to the water droplet separator 24 or flows into the drain water discharge pipe 33 into which the drain water DW separated by the water droplet separator 24 flows.

 さらに、上部固定部材57の側辺57Sに沿って、上方に起立する縦壁状のフェンス部66を設けたため、上部固定部材57の上に滴り落ちたドレンオイルDOは、このフェンス部66に遮られて上部固定部材57の側辺57Sからは下方に流れ落ちずに、上部固定部材57の先端、即ち前部固定面57Fから下方に流れ落ちる。このため、特に水滴分離器24の側面にドレンオイルDOが付着することを効果的に防止することができる。なお、フェンス部66は、L字形断面のアングル材67を、上部固定部材57の側辺57Sに沿わせて上部固定部材57(固定部上面57U)の上面に固定することによって設けられているため、簡素かつ安価に形成することができる。フェンス部66には仕切板70が設けられているため、ドレンオイルDOが上部固定部材57の後部固定面57Rとフェンス部66との隅角部にできる隙間から流れ出ることが防止される。 Furthermore, since the vertical wall-shaped fence portion 66 which stands upward is provided along the side 57S of the upper fixing member 57, the drain oil DO dripping on the upper fixing member 57 is blocked by the fence portion 66. Thus, it does not flow downward from the side 57S of the upper fixing member 57, but flows downward from the tip of the upper fixing member 57, that is, the front fixing surface 57F. Therefore, it is possible to effectively prevent the drain oil DO from adhering particularly to the side surface of the water droplet separator 24. The fence portion 66 is provided by fixing the angle member 67 of L-shaped cross section along the side 57S of the upper fixing member 57 to the upper surface of the upper fixing member 57 (the upper surface of the fixing portion 57U). It can be formed simply and inexpensively. Since the fence portion 66 is provided with the partition plate 70, drain oil DO is prevented from flowing out from the gap formed at the corner between the rear fixing surface 57 R of the upper fixing member 57 and the fence portion 66.

 また、上部固定部材57の側辺57Sの位置を、水滴分離器24の側面よりも外方に庇状に延長して横側延長部64を形成したことにより、上部固定部材57の上に滴り落ちたドレンオイルDOが横側延長部64に遮られて水滴分離器24の側面を流れ落ちることがない。この点でも水滴分離器24の側面24SにドレンオイルDOが付着することを効果的に防止することができる。なお、数基の水滴分離器24が横並びに設置され、各々の水滴分離器24の間にスペースが設けられている場合は、各水滴分離器24の上部固定部材57の横側延長部64を互いに連結してもよい。 Further, the position of the side 57S of the upper fixing member 57 is extended in a bowl shape outward from the side of the water droplet separator 24 to form the lateral extension 64, so that dripping on the upper fixing member 57 occurs. The drain oil DO which has fallen is blocked by the lateral extension 64 and does not flow down the side of the water droplet separator 24. Also in this respect, the drain oil DO can be effectively prevented from adhering to the side surface 24S of the water droplet separator 24. When several water droplet separators 24 are installed side by side, and a space is provided between the water droplet separators 24, the side extension 64 of the upper fixing member 57 of each water droplet separator 24 is used. They may be linked to each other.

 この水滴分離器汚染防止構造47は、水滴分離器24の上部を空気導管22内に固定するための上部固定部材57の形状を若干変更するだけで構成することができるため、非常に簡素且つ安価に構成することができる。そして、この水滴分離器汚染防止構造47を備えた船舶によれば、簡素且つ安価な構成により、エンジンの掃気ポート11とターボチャージャー18との間を結ぶ空気導管22内において掃気ポート11側から逆流するドレンオイルDOが水滴分離器24に付着することを防止して、水滴分離器24により吸入空気から分離されたドレン水DWにドレンオイルDOが混入してそのまま外部に排出されてしまうことを防止し、海洋の環境保全に貢献することができる。 The water droplet separator contamination prevention structure 47 can be configured by only slightly changing the shape of the upper fixing member 57 for fixing the upper portion of the water droplet separator 24 in the air conduit 22, so it is very simple and inexpensive. Can be configured. And, according to the ship provided with the water droplet separator contamination preventing structure 47, backflow from the scavenging port 11 side in the air conduit 22 connecting between the scavenging port 11 of the engine and the turbocharger 18 by a simple and inexpensive configuration. Prevents the drain oil DO from adhering to the water droplet separator 24, and prevents the drain oil DO from being mixed into the drain water DW separated from the intake air by the water droplet separator 24 and discharged as it is to the outside Can contribute to the conservation of the marine environment.

[第2実施形態]
 図7は、水滴分離器汚染防止構造の第2実施形態を示す縦断面図である。この水滴分離器汚染防止構造71においては、上部固定部材57の先端部をなす前側延長部72付近の構成以外は、図4に示す第1実施形態の水滴分離器汚染防止構造47と同じ構成であるため、同一部分には同符号を付して説明を省略する。
Second Embodiment
FIG. 7 is a longitudinal sectional view showing a second embodiment of the water droplet separator contamination preventing structure. In the water droplet separator contamination preventing structure 71, the structure is the same as that of the water droplet separator contamination preventing structure 47 of the first embodiment shown in FIG. 4 except for the configuration in the vicinity of the front extension 72 forming the tip of the upper fixing member 57. Since there is the same part, the same symbol is attached to the same part and the description is omitted.

 この水滴分離器汚染防止構造71では、上部固定部材57の前側延長部72を構成している前部固定面57Fが、スペースカラー等を挟むことなく水滴分離器24の前面24Fに直接ボルト73で締め付けられている。そして、前部固定面57Fは、固定部上面57Uの前縁から鉛直に垂下した後、締結用のボルト73よりも下方の位置で、水滴分離器24の前面24Fから離れる方向に折り曲げられて傾斜面57Iが形成されている。この傾斜面57Iの角度は、例えば水平に対して30度とされているが、より浅い角度にしてもよい。つまり、傾斜面57Iが根元側から先端側に向かって下降していればよい。そして、この前側延長部72の、水滴分離器24の前面24Fからの延長量Lが、第1実施形態の水滴分離器汚染防止構造47における前側延長部62の延長量Lと同一に設定されている。 In the water droplet separator contamination preventing structure 71, the front fixing surface 57F constituting the front extension 72 of the upper fixing member 57 is directly bolted to the front surface 24F of the water droplet separator 24 without sandwiching a space collar or the like. It is tightened. The front fixing surface 57F is vertically bent from the front edge of the upper surface 57U of the fixing portion and then bent away from the front surface 24F of the water droplet separator 24 at a position below the fastening bolt 73 and inclined. The surface 57I is formed. The angle of the inclined surface 57I is, for example, 30 degrees with respect to the horizontal, but may be shallow. That is, the inclined surface 57I may be lowered from the root side toward the tip side. The extension L of the front extension 72 from the front surface 24F of the water droplet separator 24 is set equal to the extension L of the front extension 62 in the water droplet separator contamination preventing structure 47 of the first embodiment. There is.

 このように構成された水滴分離器汚染防止構造71において、エンジンの掃気ポート11側から掃気トランク室25(25A,25B)内に滴り落ちて来るドレンオイルDOは、上部固定部材57によって遮蔽され、さらに傾斜面57Iに沿って流れ、前側延長部72の延長量Lだけ水滴分離器24の前面24Fから離れた位置を通過し、掃気トランク一次室25Aの底部に落下する。この時には水滴分離器24から見て遮蔽板36よりも向こう側にドレンオイルDOが落ちる。このため、水滴分離器24にドレンオイルDOが付着することを防止できる。 In the water droplet separator pollution prevention structure 71 configured as described above, the drain oil DO dripping from the scavenging port 11 side of the engine into the scavenging trunk chamber 25 (25A, 25B) is shielded by the upper fixing member 57, Further, it flows along the inclined surface 57I, passes by a distance L from the front surface 24F of the water droplet separator 24 by the extension amount L of the front extension 72, and falls to the bottom of the scavenging trunk primary chamber 25A. At this time, the drain oil DO falls on the other side of the shield plate 36 as viewed from the water droplet separator 24. Therefore, the drain oil DO can be prevented from adhering to the water droplet separator 24.

 この水滴分離器汚染防止構造71によれば、上部固定部材57の先端部を、スペースカラーを用いずに直接ボルト73で締着できるため、第1実施形態の水滴分離器汚染防止構造47と同様に水滴分離器24の汚染を防止しながら、部品点数を省くとともに組立を容易にして製造コストダウンを図ることができる。 According to the water droplet separator contamination preventing structure 71, since the front end portion of the upper fixing member 57 can be directly fastened with the bolt 73 without using the space collar, it is similar to the water droplet separator contamination preventing structure 47 of the first embodiment. In addition, while preventing the water droplet separator 24 from being contaminated, the number of parts can be reduced, the assembly can be facilitated, and the manufacturing cost can be reduced.

 なお、本発明は上記の実施形態の構成のみに限定されるものではなく、本発明の要旨を逸脱しない範囲内において適宜変更や改良を加えることができ、このように変更や改良を加えた実施形態も本発明の権利範囲に含まれるものとする。
 例えば、本発明に係る水滴分離器汚染防止構造は、過給機が備えられたエンジンであれば、ディーゼルエンジンに限らず、他の形式のエンジンにも適用することができる。またディーゼルエンジンに適用する場合は、必ずしもユニフロー方式の2サイクルディーゼルエンジンでなくてもよい。さらには、船舶以外のエンジンにも幅広く適用することができる。
The present invention is not limited to only the configuration of the above embodiment, and modifications and improvements can be made as appropriate without departing from the scope of the present invention, and such modifications and improvements can be made. The form is also included in the scope of the present invention.
For example, the water droplet separator pollution prevention structure according to the present invention can be applied not only to a diesel engine but also to other types of engines as long as the engine is equipped with a turbocharger. When applied to a diesel engine, it may not necessarily be a uniflow two-stroke diesel engine. Furthermore, it can be widely applied to engines other than ships.

 1 ディーゼルエンジン
11 掃気ポート
12 掃気通路
18 ターボチャージャー(過給機)
22 空気導管
23 空気冷却器
24 水滴分離器
25 掃気トランク室
25A 掃気トランク一次室
25B 掃気トランク二次室
36 遮蔽板(堰止部)
47 水滴分離器汚染防止構造
57 上部固定部材
57S 上部固定部材の側辺
62 前側延長部
64 横側延長部
66 フェンス部
67 アングル材
DO ドレンオイル
DW ドレン水
1 diesel engine 11 scavenging port 12 scavenging passage 18 turbocharger (supercharger)
22 Air Conduit 23 Air Cooler 24 Water Drop Separator 25 Scavenging Trunk Chamber 25A Scavenging Trunk Primary Chamber 25B Scavenging Trunk Secondary Chamber 36 Shielding Plate (Waterproof Part)
47 Water droplet separator pollution preventing structure 57 upper fixing member 57S side of upper fixing member 62 front extension 64 side extension 66 fence portion 67 angle member DO drain oil DW drain water

Claims (8)

 過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、
 前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、
 前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、
 前記上部固定部材の、前記掃気トランク室側の端部を庇状に延長して前側延長部を形成したことを特徴とする掃除空気の水滴分離器汚染防止構造。
An air cooler, a water droplet separator, and a scavenging trunk chamber are provided in order from the turbocharger side in an air conduit connecting between the turbocharger and the scavenging port of the engine.
A water droplet separator contamination preventing structure for cleaning air in the case where the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side,
An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit such that drain oil dripping from the scavenging port side after the engine stop does not fall on the water droplet separator, the water droplet separator In the form of a cover covering the top of the
An end portion of the upper fixing member on the side of the scavenging trunk chamber is extended in a hook shape to form a front side extension portion.
 前記掃気トランク室の底部、且つ前記水滴分離器寄りの位置に、前記ドレンオイルが前記水滴分離器側に流れることを防止する堰止部が設けられ、前記前側延長部は、前記堰止部の真上を越えて前記水滴分離器の反対側までせり出していることを特徴とする請求項1に記載の掃除空気の水滴分離器汚染防止構造。 The bottom portion of the scavenging trunk chamber and a position close to the water droplet separator are provided with a wedging portion for preventing the drain oil from flowing to the water droplet separator side, and the front extension portion is a portion of the weir stopping portion The water droplet separator contamination preventing structure for cleaning air according to claim 1, characterized in that it extends beyond just above to the other side of the water droplet separator.  過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、
 前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、
 前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、
 前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺に沿って、上方に起立する縦壁状のフェンス部を設けたことを特徴とする掃除空気の水滴分離器汚染防止構造。
An air cooler, a water droplet separator, and a scavenging trunk chamber are provided in order from the turbocharger side in an air conduit connecting between the turbocharger and the scavenging port of the engine.
A water droplet separator contamination preventing structure for cleaning air in the case where the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side,
An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit such that drain oil dripping from the scavenging port side after the engine stop does not fall on the water droplet separator, the water droplet separator In the form of a cover covering the top of the
A vertical wall shaped fence portion is provided along the side adjacent to the end portion of the upper fixing member adjacent to the scavenging trunk chamber side, and a fence portion for cleaning air in the vertical direction is provided. .
 前記フェンス部は、L字形断面のアングル材を、前記側辺に沿わせて前記上部固定部材の上面に固定することによって設けたことを特徴とする請求項3に記載の掃除空気の水滴分離器汚染防止構造。 The water droplet separator according to claim 3, wherein the fence portion is provided by fixing an angle member having an L-shaped cross section along the side to the upper surface of the upper fixing member. Pollution prevention structure.  過給機とエンジンの掃気ポートとの間を結ぶ空気導管内に、前記過給機側から順に空気冷却器と水滴分離器と掃気トランク室とが設けられ、
 前記掃気トランク室が前記水滴分離器の上方に向かって延びて前記掃気ポート側に接続されている場合における掃除空気の水滴分離器汚染防止構造であって、
 前記エンジン停止後に前記掃気ポート側から滴り落ちるドレンオイルが前記水滴分離器に降り掛からないように、前記水滴分離器の上部を前記空気導管内に固定するための上部固定部材を、前記水滴分離器の上面を覆うカバー状に形成するとともに、
 前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺の位置を、前記水滴分離器の側面よりも外方に庇状に延長して横側延長部を形成したことを特徴とする掃除空気の水滴分離器汚染防止構造。
An air cooler, a water droplet separator, and a scavenging trunk chamber are provided in order from the turbocharger side in an air conduit connecting between the turbocharger and the scavenging port of the engine.
A water droplet separator contamination preventing structure for cleaning air in the case where the scavenging air trunk chamber extends upward of the water droplet separator and is connected to the scavenging port side,
An upper fixing member for fixing an upper portion of the water droplet separator in the air conduit such that drain oil dripping from the scavenging port side after the engine stop does not fall on the water droplet separator, the water droplet separator In the form of a cover covering the top of the
The position of the side adjacent to the end on the side of the scavenging trunk chamber of the upper fixing member is extended in the form of a bowl outward from the side of the water droplet separator to form a lateral extension. Water vapor separator for cleaning air and pollution prevention structure.
 前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺に沿って、上方に起立する縦壁状のフェンス部を設けたことを特徴とする請求項1に記載の掃除空気の水滴分離器汚染防止構造。 The vertical wall-like fence part which stands up upwards was provided along the side which adjoins the end by the side of the scavenging trunk room of the upper fixed member, The cleaning air according to claim 1 characterized by things Water drop separator pollution prevention structure.  前記上部固定部材の、前記掃気トランク室側の端部に隣接する側辺の位置を、前記水滴分離器の側面よりも外方に庇状に延長して横側延長部を形成したことを特徴とする請求項1または3に記載の掃除空気の水滴分離器汚染防止構造。 The position of the side adjacent to the end on the side of the scavenging trunk chamber of the upper fixing member is extended in the form of a bowl outward from the side of the water droplet separator to form a lateral extension. The water droplet separator contamination prevention structure of cleaning air according to claim 1 or 3.  請求項1から7のいずれかに記載の掃除空気の水滴分離器を備えたことを特徴とする船舶。 A vessel comprising the cleaning air drop separator according to any one of claims 1 to 7.
PCT/JP2012/073337 2011-09-14 2012-09-12 Contamination-preventing structure for scavenging-air water droplet separator, and vessel provided with contamination-preventing structure for scavenging-air water droplet separator Ceased WO2013039106A1 (en)

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