WO2013021053A1 - Procédé et dispositif pour relier rapidement une extrémité d'une bande métallique à un début d'une autre bande métallique - Google Patents
Procédé et dispositif pour relier rapidement une extrémité d'une bande métallique à un début d'une autre bande métallique Download PDFInfo
- Publication number
- WO2013021053A1 WO2013021053A1 PCT/EP2012/065732 EP2012065732W WO2013021053A1 WO 2013021053 A1 WO2013021053 A1 WO 2013021053A1 EP 2012065732 W EP2012065732 W EP 2012065732W WO 2013021053 A1 WO2013021053 A1 WO 2013021053A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- strip
- beginning
- cutting
- clamping
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0838—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt
- B23K26/0846—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt for moving elongated workpieces longitudinally, e.g. wire or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
- B21C47/247—Joining wire or band ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/26—Seam welding of rectilinear seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
- B23K33/004—Filling of continuous seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/16—Bands or sheets of indefinite length
Definitions
- the present invention relates to a method for rapidly joining a ribbon end of a metal strip undergoing a processing process, unwound from a coil, to the beginning of the strip unwound from a next coil to form a locally determined but arbitrarily contoured cutting line. Furthermore, the present invention relates to a device for rapidly connecting a ban end Dendes with a strip beginning to produce a location-specific, but arbitrarily contoured cutting or connecting line, which is particularly suitable for performing the method for quick connection.
- the end of the strip of the metal strip unwound from one coil is connected to a strip beginning of the metal strip of the next coil, which is done in particular by welding.
- the cutting or welding line is always a straight line. This generally runs perpendicular to the direction of movement of the belt (see Fig. 2) or obliquely (see Fig .. 8).
- Cutting line means the line along which the cutting or cutting of a remnant takes place at the end of the tape or at the beginning of the tape, which forms the contour of the end of the tape or the beginning of the tape which must coincide.
- the end of the tape and the beginning of the tape combine to form a "connecting line” after welding forms the "welding line”.
- the workpieces to be cut out in a processing station in particular to be punched out or cut, often have no rectangular outer contour, but optionally have very complicated, irregular outer contours (compare Fig. 7).
- the outer contours often require an optimization or interleaving of the arrangement of the workpieces to be cut to achieve a reduction in material waste as much as possible.
- According to the arrangement of the workpieces in the metal strip results in a clocking of the tape transport and a corresponding tape transport per clock in the direction of passage. This leads to the following problems in the area of the connection between the end of the tape and the beginning of the tape.
- the processing device When interrupting the continuous machining process, the processing device must then be readjusted, which means a considerable amount of time with time loss of production. If the processing of the metal strip in a progressive composite, which means that the parts to be produced are produced in several steps, in particular the distance of the connecting line and after connecting the welding line between the tape end and beginning of the tape from the processing site is critical, since in any case must be avoided the processing tool encounters this welded connection line area.
- the method comprises the following steps: Clamping the band end in a clamping device with the aid of a first clamping tool, which has the contour of the cutting line of the band end after the clamping tool has been aligned with respect to the localized cutting line,
- a desired cutting or welding line can be produced with the aid of the method according to the invention, whereby the connecting and welding line can be adapted to the contours of the workpieces to be produced, in particular to be punched, so that an optimal utilization of the material of the metal strip is possible.
- the connecting line or point can thus always be placed in the region of the waste piece between the workpieces or stamped parts, which reliably prevents the machining tool from coming into contact with the welding line.
- the advantage is achieved that the cutting or welding line at a predetermined and adjustable distance from Edit location of the metal strip can be fixed, so that the work process can be continued immediately after interruption for the connection process from the tape end and beginning of tape while avoiding further Nachjust istsfound, which are very time consuming and can take several hours.
- a clamping device comprising a first clamping tool and a second clamping tool, which is arranged movable relative to the first clamping tool, wherein the first clamping tool has an outer contour which corresponds to the contour to be generated along the cutting line of the strip end, the second clamping tool having an outer contour corresponding to the contour of the cutting line of the strip beginning to be generated, means for adjusting the location of the cutting line to be produced at the strip end depending on the processing of the metal strip, at least one cutting device for producing the cutting line from the end of the strip and the beginning of the strip, and a welding device for connecting the contoured strip end to the contoured strip beginning.
- the cutting line is cut with a small distance from the outer contour of the first and second clamping tool, which is preferably done with a laser cutting device.
- a laser cutting device can be produced in an outstanding manner exactly controlled arbitrary contours at the end of the tape or beginning of the tape.
- a laser cutting device can be provided, which processes both the end of the strip and the beginning of the strip, and several, preferably two laser cutting devices can be present, whereby the processing of the end of the strip and the beginning of the strip can take place simultaneously, for example, whereby the joining process continues from the end of the strip to the beginning of the strip can be shortened.
- the distance of the cutting line from the outer contour of the respective clamping tool depends essentially on the thickness of the strip material to be cut, whereby it becomes correspondingly larger with increasing thickness of the strip material.
- the distance between 0, 1 mm and 20 mm can also be larger depending on the material.
- the welding together of tape end and beginning of the tape by means of a laser welding device, which is known per se.
- the device according to the invention has a device for adapting the position of the first clamping tool to this locking dimension of the processing process, wherein this device is preferably rail-like.
- a tape guide device is provided with lateral tape guide rollers, whereby the metal strip to be welded can be performed exactly by the device according to the invention.
- the device according to the invention further comprises a means for discharging the cutting waste, so that the area at the separated point as soon as possible free to bring the leading the tape end to the also contoured beginning of the tape Welding the two as fast as possible allows.
- Fig. 2 shows the tape end of Figure 1 and the beginning of the tape of a new metal strip in a processing space.
- 3 shows the cutting or cutting line to be produced at the end of the strip and hatches the part surface resulting as waste;
- Figure 5 shows the generated cutting lines at the end of the tape and beginning of the tape.
- Fig. 7 shows the contours of the workpieces to be punched out on the metal strip, to which the cutting and welding line are adapted from the end of the strip and the beginning of the strip;
- Fig. 8 shows an example not perpendicular to the band longitudinal edge extending straight
- FIG. 9 is a perspective view of a device according to the invention for fast connection of the strip end and strip beginning, but without metal strip.
- FIG. 10 is a schematic plan view of the clamping device with the first and second
- Figure 1 1 is a view similar to that of Figure 10, but with already contoured band beginning and end of the band after removal of the separation waste.
- Fig. 12 is a view similar to that of Figs. 10 and 11, but with the strip beginning merged to the contoured ribbon end and the resulting bond and weld line.
- FIGS. 1 to 8 which in principle show individual method steps which will be described in more detail below with reference to FIGS. 10 to 12.
- a tape end 1 1 of a unwound from a coil metal strip 1 is shown in plan view.
- the metal band moves in the direction of passage according to arrow 3 from left to right.
- the band end 1 1 has a cutting line 13 which is formed as a straight line.
- a band beginning 15 of a next metal strip 2 is shown behind the band end 1 1 of Fig. 1, which also has a straight and perpendicular to the passage direction cutting line 17, which was produced by the metal strip manufacturer.
- Fig. 3 shows a to be generated, having a contour cutting line 19, whereby a waste surface to be separated or partial surface 21 at the belt end 1 1 is formed, which is shown hatched in Fig. 3.
- a cutting line 23 is shown, which leads to a waste surface or partial surface 25 at the beginning of the tape 15.
- Fig. 5 shows the resulting after generating the cutting lines 19 and 23 contours at the tape end 1 and the beginning of the tape 2, which, as shown in FIG. 5, complementary complement, ie match.
- Fig. 6 the cutting lines 19 and 23 are brought together, wherein the beginning of the tape 15 has been moved to the tape end 1 1 as shown in arrow 4 and tape end 1 1 with the tape head 15 along the cutting lines 19 and 23 were welded together, creating a common connecting line is formed.
- Fig. 7 shows the welded band end 1 1 and band beginning 15 and schematically the contours of three workpieces 31, which are identical, and in the context of a continuous punching process, which is a continuous punching process to be punched out. From Fig. 7 it can be seen that the cutting lines 19 and 23 result from the contour of the adjacent workpiece 31, wherein it can be seen that the cutting lines 19 and 23, which join together to a joint and weld line 35 of FIG. 6, exactly fit between two workpieces 31 and the distance between the three workpieces 31 thus remains constant. The cycled conveying path of the metal bands 1 and 2 can thus remain constant and the punching process without interruption and readjustment and without damaging the punching done. The resulting benefits have been described and are obvious.
- Fig. 8 which serves only for explanation, is an oblique, but straight course of the cutting lines and the weld line 25, as explained above, shown.
- the device 41 comprises a height-adjustable lifting table 43, on which a clamping device 45 is arranged.
- the clamping device 45 has a first clamping bar 47 on which a first clamping tool 49 is arranged.
- the first clamping tool 49 has an upper clamping pliers 51 and a lower clamping pliers 53, between which the metal strip is clamped with the strip beginning 15 (not shown).
- the clamping device 45 furthermore has a second clamping bar 55 with a second clamping tool 57 with an upper clamping tongs 58 and a lower clamping tongs 59.
- a tape guide device 61 is provided, which serves for introducing the new beginning of the tape (not shown), unwound from a coil, wherein tape guide rollers 63 are provided for lateral guidance of the tape beginning and the subsequent subsequent metal band.
- the clamping device 45 is longitudinally displaceable on the lateral rails 64 and 65, wherein the rails advantageously have a latching measure, which (not shown) fits the Rastrich of the processing device, so that the clamping device 45 is arranged at a predetermined distance from the processing machine and latched , Thus, the weld line to be generated 35 can be determined in a location-specific manner.
- a lateral adjustment direction (not shown) of the clamping device 45 is provided, which can be aligned either manually with a knurled screw or by means of a motorized adjustment.
- the clamping device is shown schematically in plan view.
- the band end 1 1 of the metal strip 1 is clamped by the first clamping tool 49, mounted in the first clamping bar 47.
- the first clamping tool 49 clamps the band end 1 1 with a sufficiently large waste surface or partial surface 21 and has the cutting line 19 corresponding outer contour.
- the new beginning of the strip 15 of the metal strip 2 is clamped in the clamping bar 55 by means of the second clamping tool 57, whereby the waste surface or partial surface 25 is formed.
- the second clamping tool 57 has an outer contour corresponding to the cutting line 23.
- FIG. 12 After generating the cutting lines 19 and 23, that is, after separating the waste surfaces 21 and 25, the representation of FIG. 1 1 results.
- the strip beginning 15 in the figure is brought together to the right to the stationary strip end 1 1, so that the cutting lines 19 and 23 are opposite and by means of preferably a laser welding device (not shown), the contoured weld line 35 can be generated. Thereafter, the clamping tools 49 and 57 are released and the connected metal bands 1 and 2 can be supplied to the machining process.
- the processing by means of one or more lasers was preferred.
- the cutting processing by means of water, plasma or by tungsten inert gas welding (TIG) or metal active gas welding (MAG) take place.
- the contours of the cutting or welding lines are arbitrary. They may have straight and rounded sections. Basically, any combination of it is possible.
- a laser deflection by means of a mirror can be provided when machining with a laser, with which even complicated contours can be generated.
- Laser machining can be used for cutting as well as for welding.
- conventional laser robots can also be used instead of laser deflection by means of mirrors.
- the present invention provides a method and a device for rapidly connecting the strip end and strip beginning of metal strips unwound by coils, by means of which a material-saving arrangement of the workpieces to be produced can be realized and at the same time a production-safe production method of the workpieces is achieved, without endangering the tools used, as stated above.
- the cutting line from the strip end and beginning of the strip can follow the contour of the first and second clamping tool exactly or only substantially, so that not a corresponding clamping tool must exist for each form of connecting line to be generated.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
La présente invention concerne un procédé pour relier rapidement une extrémité (11) d'une bande métallique (1) se trouvant dans un processus de traitement, qui est dévidée d'une bobine, au début (15) d'une bande dévidée d'une bobine suivante en produisant une ligne de coupe ou de liaison déterminée par l'endroit mais au profil quelconque, le procédé comprenant les étapes suivantes consistant à : serrer l'extrémité (11) de la bande dans un dispositif de serrage (45) à l'aide d'un premier outil de serrage (49) qui présente le profil de la ligne de coupe (19) de l'extrémité de la bande après que l'outil de serrage (49) a été orienté par rapport à la ligne de coupe ou de liaison déterminée par l'endroit, serrer le début (15) de la bande dans le dispositif de serrage (45) à l'aide d'un deuxième outil de serrage (57) qui présente le profil de la ligne de coupe (23) du début (15) de la bande, introduire la ligne de coupe (19, 23) dans l'extrémité (11) de la bande et le début (15) de la bande le long ou pratiquement le long du profil du premier ou deuxième outil de serrage (49, 57) et produire ainsi la ligne de liaison et de soudage (35), déplacer le début (15) profilé de la bande sur l'extrémité (11) profilée de la bande et souder l'extrémité de la bande au début de la bande le long de la ligne de liaison (35) produite et libérer le serrage. La présente invention concerne également un dispositif pour mettre en œuvre le procédé.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11177284.4 | 2011-08-11 | ||
| EP11177284 | 2011-08-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2013021053A1 true WO2013021053A1 (fr) | 2013-02-14 |
| WO2013021053A8 WO2013021053A8 (fr) | 2013-04-18 |
Family
ID=46642551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2012/065732 Ceased WO2013021053A1 (fr) | 2011-08-11 | 2012-08-10 | Procédé et dispositif pour relier rapidement une extrémité d'une bande métallique à un début d'une autre bande métallique |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE202012012894U1 (fr) |
| WO (1) | WO2013021053A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2777838A1 (fr) * | 2013-03-14 | 2014-09-17 | Tenaris Coiled Tubes, LLC | Tube enroulé en bobine résistant à la fatigue |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022111646B4 (de) * | 2022-05-10 | 2023-12-21 | Jenoptik Optical Systems Gmbh | Trenn-Füge-Vorrichtung, Verfahren zum Aussortieren eines fehlerhaften Bauteils sowie Verwendung einer Strahl-Einheit zum thermischen Trennen und Fügen |
| DE102023111538B3 (de) * | 2023-05-04 | 2024-06-06 | Jenoptik Optical Systems Gmbh | Trenn-Füge-Vorrichtung und Verfahren |
| DE102023125063A1 (de) | 2023-09-15 | 2025-03-20 | STG Stanztechnik GmbH & Co. KG | Verfahren zur Herstellung eines mit geschlitzten Öffnungen versehenen, endlosen Metallbandes, ein Metallband sowie einen Formkörper |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0482223A1 (fr) * | 1990-10-20 | 1992-04-29 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Machine à souder des bandes |
| JPH04182007A (ja) * | 1990-11-15 | 1992-06-29 | Ishikawajima Harima Heavy Ind Co Ltd | シートバーの接合方法 |
| DE4324938A1 (de) * | 1993-07-24 | 1995-01-26 | Thyssen Stahl Ag | Schneid- und Schweißvorrichtung zum stumpfen Aneinanderschweißen der Enden von vor- und nachlaufenden Metallbändern sowie Verfahren zum Schneiden und Stumpfschweißen von Bandenden unter Verwendung der Schneid- und Schweißvorrichtung |
| JPH07178417A (ja) * | 1993-12-22 | 1995-07-18 | Sumitomo Metal Ind Ltd | 耐破断特性に優れる板継ぎ溶接方法 |
| JPH11285876A (ja) * | 1998-04-07 | 1999-10-19 | Mitsubishi Heavy Ind Ltd | 鋼帯突合せ端の切断・溶接装置 |
| US20080086857A1 (en) * | 2006-10-17 | 2008-04-17 | Gm Global Technology Operations, Inc. | Tailor Welded Blank Assembly and Method |
| WO2010052339A1 (fr) * | 2008-11-10 | 2010-05-14 | Danieli & C. Officine Meccaniche S.P.A. | Système de soudage de bandes métalliques |
-
2012
- 2012-08-10 WO PCT/EP2012/065732 patent/WO2013021053A1/fr not_active Ceased
- 2012-08-10 DE DE202012012894.9U patent/DE202012012894U1/de not_active Expired - Lifetime
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0482223A1 (fr) * | 1990-10-20 | 1992-04-29 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Machine à souder des bandes |
| JPH04182007A (ja) * | 1990-11-15 | 1992-06-29 | Ishikawajima Harima Heavy Ind Co Ltd | シートバーの接合方法 |
| DE4324938A1 (de) * | 1993-07-24 | 1995-01-26 | Thyssen Stahl Ag | Schneid- und Schweißvorrichtung zum stumpfen Aneinanderschweißen der Enden von vor- und nachlaufenden Metallbändern sowie Verfahren zum Schneiden und Stumpfschweißen von Bandenden unter Verwendung der Schneid- und Schweißvorrichtung |
| JPH07178417A (ja) * | 1993-12-22 | 1995-07-18 | Sumitomo Metal Ind Ltd | 耐破断特性に優れる板継ぎ溶接方法 |
| JPH11285876A (ja) * | 1998-04-07 | 1999-10-19 | Mitsubishi Heavy Ind Ltd | 鋼帯突合せ端の切断・溶接装置 |
| US20080086857A1 (en) * | 2006-10-17 | 2008-04-17 | Gm Global Technology Operations, Inc. | Tailor Welded Blank Assembly and Method |
| WO2010052339A1 (fr) * | 2008-11-10 | 2010-05-14 | Danieli & C. Officine Meccaniche S.P.A. | Système de soudage de bandes métalliques |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2777838A1 (fr) * | 2013-03-14 | 2014-09-17 | Tenaris Coiled Tubes, LLC | Tube enroulé en bobine résistant à la fatigue |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013021053A8 (fr) | 2013-04-18 |
| DE202012012894U1 (de) | 2014-03-21 |
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