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WO2013012203A2 - Method of preparing cumyl alcohol and method of preparing phenol, acetone and alpha methyl styrene - Google Patents

Method of preparing cumyl alcohol and method of preparing phenol, acetone and alpha methyl styrene Download PDF

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Publication number
WO2013012203A2
WO2013012203A2 PCT/KR2012/005539 KR2012005539W WO2013012203A2 WO 2013012203 A2 WO2013012203 A2 WO 2013012203A2 KR 2012005539 W KR2012005539 W KR 2012005539W WO 2013012203 A2 WO2013012203 A2 WO 2013012203A2
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Prior art keywords
cumene hydroperoxide
reaction
catalyst
cumyl alcohol
methyl styrene
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PCT/KR2012/005539
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French (fr)
Korean (ko)
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WO2013012203A3 (en
Inventor
하승백
유석준
조동현
이태철
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LG Chem Ltd
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LG Chem Ltd
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Priority claimed from KR1020110070516A external-priority patent/KR101476376B1/en
Priority claimed from KR1020110073166A external-priority patent/KR101447255B1/en
Application filed by LG Chem Ltd filed Critical LG Chem Ltd
Priority to CN201280023345.8A priority Critical patent/CN103562168B/en
Priority to JP2014502490A priority patent/JP5642314B2/en
Publication of WO2013012203A2 publication Critical patent/WO2013012203A2/en
Publication of WO2013012203A3 publication Critical patent/WO2013012203A3/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8913Cobalt and noble metals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/08Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by decomposition of hydroperoxides, e.g. cumene hydroperoxide
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/51Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition
    • C07C45/53Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition of hydroperoxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
    • C07C2523/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
    • C07C2523/44Palladium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/74Iron group metals
    • C07C2523/75Cobalt
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with noble metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the present invention relates to a method for preparing cumyl alcohol and a method for preparing phenol, acetone, and alpha methyl styrene, and more particularly, to preparing cumyl alcohol capable of selectively increasing alpha methyl styrene without reducing the production of phenol. And to a process for the preparation of phenol, acetone, and alpha methyl styrene.
  • Alpha-methyl styrene is widely used as an additive in the manufacture of certain copolymers and novel polymers such as ABS.
  • Alpha methyl styrene also has use as an intermediate for the preparation of fine compounds such as unsaturated alpha methyl styrene dimers. These dimers have been used as molecular weight control agents in the preparation of copolymers such as acrylonitrile-butadiene-styrene resins and styrene-butadiene rubbers.
  • the hydrogenated form of alpha methyl styrene dimer has industrial value as a component in lubricating compositions.
  • Such alpha methyl styrene is generally produced as a by-product of the phenol production process for producing phenol through oxidation and dehydration processes using cumene as a raw material.
  • FIG. 1 is a process diagram briefly showing a conventional phenol production process.
  • a stream in which cumene is oxidized in the presence of oxygen in a cumene-supplied oxygen reactor (1) is converted into cumene hydroperoxide and a small amount of cumyl alcohol in an amount of about 24% by weight.
  • the stream is concentrated to 82 weight percent.
  • the concentrated cumene hydroperoxide and cumyl alcohol containing streams are then fed via a reservoir (4) to a cracking reaction vessel (5) to dehydrate under acid catalyst to produce phenol and acetone from cumene hydroperoxide and also from cumyl alcohol Produces alpha methyl styrene.
  • the conventional method discloses a method of converting the hydrogenation process of the alpha methyl styrene produced for recycling to the reaction reaction group back to cumene, not mainly for the purpose of increasing the alpha methyl styrene (US Pat. No. 5,905,178). Or, by treating alpha methyl styrene as a by-product of the phenol production process, attempts to minimize the production of alpha methyl styrene are mainly made (US Pat. No. 5,530,166). However, there is insufficient research to increase the production of alpha methyl styrene. to be.
  • the present invention provides a method for producing cumyl alcohol and phenol that can selectively increase the alpha methyl styrene was considered as a by-product in the phenol production process by hydrogenation from cumene hydroperoxide to cumyl alcohol To provide acetone, and a method for producing alpha methyl styrene.
  • the present invention provides a process for preparing cumyl alcohol in which hydrogenation of cumene hydroperoxide is carried out under a Pd-Co catalyst.
  • the steps (c) and (d) may be performed simultaneously in the same reaction period.
  • the steps (c) and (d) may be performed separately in a separate reaction period.
  • the weight ratio of Pd: Co in the Pd-Co catalyst may be 1: 0.05 to 1: 1.
  • the semi-ungmul containing cumyl alcohol may be dehydrated under an acidic catalyst.
  • the semi-ungmul containing cumyl alcohol may be dehydrated under a resin catalyst.
  • the cumene hydroperoxide stream may be produced at a concentration of 5 to 25% by weight.
  • cumene hydroperoxide switch by separating the stream of 5 to 50 parts by weight 0/0 can be used in the hydrogenation banung.
  • the selectivity of the hydrogenation reaction may be 95% or more, and the conversion of cumene hydroperoxide to cumyl alcohol may be 80% or more.
  • a method of preparing cumyl alcohol of the present invention and a method of preparing phenol, acetone, and alpha methyl styrene will be described in more detail.
  • Method for producing cumyl alcohol of the present invention is cumene hydroperoxide Pd-
  • Pd-Co catalysts in the hydrogenation of cumene hydroperoxide can convert cumene hydroperoxide to cumyl alcohol with high conversion and selectivity.
  • the hydrogenation reaction may be performed at a temperature of about 40 to about 80 ° C for about 0.2 to about 7 hours, but is not limited thereto.
  • the hydrogenation reaction can also be carried out under conditions of normal fluid space velocity.
  • the hydrogenation can be carried out by adding about 1 to about 10 moles of hydrogen with respect to 1 mole of cumene hydroperoxide in conventional reaction groups well known in the art. At this time, if the added mole number of hydrogen is less than 1 mole, there is a problem that the conversion and selectivity is lowered.
  • the Pd-Co catalyst may further include a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves, and combinations thereof.
  • the Pd-Co catalyst is preferably used a Pd-Co / C catalyst containing carbon as a carrier.
  • the Pd-Co catalyst may be used in an amount of 0.5 to 15 parts by weight based on 100 parts by weight of cumene hydroperoxide stream at a concentration of 25% by weight.
  • the amount of the Pd-Co catalyst is 5 to 15 parts by weight, it may exhibit high conversion and selectivity. .
  • the weight ratio of Pd: Co in the Pd-Co catalyst of the present invention may be 1: 0.05 to 1: 1, preferably 1: 0.2 to 1: 0.5.
  • the weight ratio of Pd: Co is 1: 0.2, conversion to cumyl alcohol can be achieved with the highest conversion and selectivity within the same hydrogenation reaction time.
  • the production method of the present invention since the hydrogenation process of cumene hydroperoxide is carried out under mild conditions, it reduces the risk of explosion at runway reaction temperature of cumene hydroperoxide to increase the conversion to cumyl alcohol under the most stabilized conditions. Can be.
  • the selectivity of the hydrogenation reaction in the method for producing cumyl alcohol of the present invention is the selectivity of the hydrogenation reaction in the method for producing cumyl alcohol of the present invention.
  • a phenol manufacturing process is the cumene level of 25 weight 0/0 produced through an oxidation banung hydroperoxide (CHP) solution through the stripper concentrated to CHP solution of 80 increased 0/0, and phenol through an exploded banung, acetone , And a process for producing alpha methyl styrene.
  • CHP oxidation banung hydroperoxide
  • cumene hydroperoxide has a flash point of 57 to 79 ° C, it is explosive when mixed with air. Furthermore, there is a risk of explosion and fire upon contact with organic materials, acids, bases and metals. In addition, as the concentration of cumene hydroperoxide increases, the runway reaction temperature decreases, which may cause an explosion hazard. There is a report of increase (Thermochimica acta, 501, 2010, 65-71). Therefore, there is a need for a method for performing a phenol plant in a stable manner without using a high concentration of Cuman hydroperoxide as described above.
  • the production method of the present invention provides a process capable of producing cumyl alcohol in a stable state using a low concentration of cumene hydroperoxide.
  • cumyl alcohol has only about 0.035 moles of cumene hydroperoxide 1, thereby limiting the production of alpha methyl styrene.
  • the production method of the present invention after increasing the yield of cumyl alcohol through the hydrogenation process of cumene hydroperoxide to cumyl alcohol, it is possible to increase the production of alpha methyl styrene by dehydrating the cumyl alcohol. That is, in the prior art, while the cumene hydroperoxide stream obtained by the oxidation of cumene is concentrated in a stripper and then dehydrated as it is in a decomposition reactor, the method of the present invention provides the oxidation in a low concentration state before concentration in a stripper. By separating a part of cumene hydroperoxide obtained after the reaction and using it in the hydrogenation process, the selectivity of cumene hydroperoxide and conversion to cumyl alcohol can be improved.
  • the production method of the present invention shows a much better result than the conventional by converting cumene hydroperoxide to cumyl alcohol in the region of low concentration stability is secured in the production process.
  • the cumene hydroperoxide stream before passing through the stripper into the cleavage reactor is not used as a reaction counterpart of the hydrogenation reaction reaction, but the cumene hydroperoxide after cumene oxidation is used. Ensure stability of the process.
  • step (a) cumene is oxidized to produce a cumene hydroperoxide stream.
  • step (a) through the steps of: (a) the process of, the hydroperoxide stream of cumene in the range of about 5 to about 25 parts by weight 0/0 concentration can be produced eu also the oxidation of the cumene while the stream Via a small amount of cumyl alcohol.
  • the oxidation conditions in step (a) is not particularly limited, and may be performed under general conditions.
  • the oxidation of cumene can usually be carried out by automatic oxidation with an oxygen-containing gas such as air or oxygen enriched air.
  • the oxidation reaction can also be carried out with or without additives such as alkalis.
  • the additives include alkali metal compounds such as sodium hydroxide (NaOH), potassium hydroxide (KOH), alkaline earth metal compounds, alkali metal carbonates such as sodium carbonate (Na 2 CO 3 ), sodium hydrogen carbonate (NaHC0 3 ), ammonia, ammonium carbonate Etc. may be used, but the present invention is not limited thereto.
  • the oxidation reaction can be carried out at a pressure of about 50 to about 200 ° C and a atmospheric pressure of about 5 MPa.
  • step (a) may be carried out through a plurality of oxidation reaction groups, preferably three oxidation reaction groups used in a conventional phenol process. Further, step (a) may oxidize a cumene containing stream having a cumene concentration of at least 80%, preferably at least 98% in the presence of an oxygen containing stream to form a cumene hydroperoxide containing stream.
  • conventional initiators may be used to promote oxidation of the cumene.
  • the initiator may be an organic hydroperoxide such as cumene hydroperoxide, t-butyl hydroperoxide, a peroxy free radical initiator, an azo free radical initiator, or the like, but is not limited thereto.
  • step (b) At least a part of the cumene hydroperoxide stream prepared in step (a) is separated and reacted with hydrogen under a Pd-Co catalyst to prepare cumyl alcohol (step (b)).
  • Part of the cumene hydroperoxide stream separated in step (b) is converted to cumyl alcohol and then produces alpha methyl styrene, thus hydrogenating
  • the amount of alpha methyl styrene can be controlled by appropriately adjusting the proportion of the cumene hydroperoxide stream used in the reaction.
  • a portion of the cumene hydroperoxide stream preferably about 5 to about 50% by weight, can be separated and used for the reaction.
  • the cumene hydroperoxide stream may be subjected to a hydrogenation reaction by separating at least a portion without concentration.
  • cumene hydroperoxide can be converted into cumyl alcohol with high conversion and selectivity by using a Pd-Co catalyst.
  • Pd-Co catalyst it is possible to shorten the time to convert cumene hydroperoxide to cumyl alcohol to enjoy the entire process time.
  • the Pd-Co catalyst may further include a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves, and combinations thereof.
  • the Pd-Co catalyst may be a Pd-Co / C catalyst containing carbon as a carrier.
  • the Pd-Co catalyst may be used in an amount of about 0.5 to about 15 parts by weight based on 100 parts by weight of cumene hydroperoxide stream having a concentration of 25% by weight.
  • the amount of the Pd-Co catalyst is 0.5 to 15 parts by weight, it may exhibit high conversion and selectivity.
  • the weight ratio of Pd: Co in the Pd-Co catalyst of the present invention may be 1: 0.05 to 1: 1, preferably 1: 0.2 to 1 :(). 5.
  • the weight ratio of Pd: Co is 1: 0.2.
  • the hydrogenation reaction may be performed for about 0.2 to about 7 hours at a temperature condition of about 40 to about 80 ° C.
  • the hydrogenation reaction can also be carried out under conditions of ordinary fluid space velocity.
  • the hydrogenation reaction may be performed by adding about 1 to about 10 moles and hydrogen per 1 mole of cumene hydroperoxide. At this time, if the number of moles of hydrogen added is less than 1 mole, there is a problem of low conversion and selectivity. If exceeded, excessive amounts of hydrogen must be recycled, which may cause economic problems.
  • the process of hydrogenation of cumene hydroperoxide is carried out under mild conditions, so the runway reaction of cumene hydroperoxide may reduce the explosion risk of the city and increase the conversion to cumyl alcohol under the most stabilized conditions.
  • high concentrations of cumene hydroperoxide can be converted to cumyl alcohol, thereby increasing the alpha methyl styrene content in subsequent steps.
  • Selectivity of the hydrogenation reaction in the production method of the present invention may be 95% or more, more preferably 98% or more.
  • the conversion rate is 20 to 35%
  • the selectivity is 80%
  • the maximum yield is not 40%
  • the hydrogenation process of the present invention is about 3 hours.
  • Cumyl alcohol can be obtained with a conversion rate of 80%, a selectivity of 95%, and a yield of 80% or more within a hydrogenation reaction time, and a conversion rate of 99%, a selectivity of 98%, and a yield of 98% or more within a hydrogenation reaction time of about 4 hours. Cumyl alcohol can be obtained. Increasing the reaction time can also yield cumyl alcohol with substantially 100% conversion.
  • cumene which is mixed with cumene hydroperoxide in the hydrogenation process, may be converted to some cumyl alcohol, and thus, further yield improvement may be expected.
  • step (c) the reaction product containing the cumyl alcohol is dehydrated (step (c)), and the remaining portion of the Coman hydroperoxide stream which has not undergone the hydrogenation reaction is dehydrated (step (d)).
  • Step (c) is a step of obtaining alpha methyl styrene by dehydration reaction of cumyl alcohol.
  • step (d) is a step of obtaining phenol and acetone by dehydration reaction of cumene hydroperoxide. .
  • the steps (c) and (d) may be performed simultaneously in the same reaction period.
  • Concentration at a concentration of 80 to 82% by weight may proceed to dehydration reaction.
  • the semi-ungmul containing cumyl alcohol may be dehydrated under acidic catalyst.
  • step (d) the remainder of the cumene hydroperoxide stream that has not undergone the hydrogenation reaction can be dehydrated under acidic catalyst.
  • the acidic catalyst may be a liquid or solid acidic catalyst.
  • the liquid acidic catalyst is hydrochloric acid, sulfuric acid or nitric acid, preferably sulfuric acid can be used.
  • the solid acidic catalyst is also selected from the group consisting of Group 4 metal oxides modified by Group 6 metal oxides, sulfated transition metal oxides, mixed metal oxides of cerium oxides and Group 4 bimetallic oxides, and mixtures thereof. desirable.
  • the semi-ungmul containing cumyl alcohol may be dehydrated under a resin catalyst.
  • the remaining portion of the cumene hydroperoxide stream that has not undergone the hydrogenation reaction can be dewatered under a resin catalyst.
  • the resin catalyst may be, for example, a polystyrene-based cation exchange resin, it is preferable to use a sulfonated polystyrene-based cation exchange resin catalyst.
  • the 'it is a resin containing a sulfonic acid group at various concentrations in the polystyrene-based cation exchange resin can be appropriately selected.
  • a cation exchange resin having a concentration of sulfonic acid group of about 30 to 60% can be used.
  • the dehydration reaction using the resin catalyst may be performed for about 0.2 to about 7 hours at a temperature condition of about 50 to about 90 'C, but the present invention is not limited thereto.
  • step (b) By carrying out the dehydration of cumyl alcohol under the resin catalyst, there is an additional advantage that alpha methyl styrene can be produced with higher conversion and selectivity.
  • the product may further include trace amounts of acetophenone, cumene, and heavy compounds.
  • the obtained mixture of cumyl alcohol can also be diluted.
  • step (c) and step (d) may be performed separately in a separate reaction period.
  • the dehydration of cumyl alcohol converted by hydrogenation reaction and the dehydration of cumene hydroperoxide without hydrogenation may be performed in separate physically separated reactors.
  • the detailed process conditions of the dehydration process for producing phenol and acetone and the dehydration process for producing alpha methyl styrene can be optimized and set differently, so that there is an additional advantage of increasing both the yield of phenol and alpha methyl styrene. .
  • the dehydration reaction of cumyl alcohol may be performed under a resin catalyst, and the remainder of the cumene hydroperoxide stream which has not undergone the hydrogenation reaction may be dewatered under acidic catalyst.
  • the resin catalyst used for dehydration reaction of cumyl alcohol may be used in an amount of about 1 to about 10 parts by weight based on 100 parts by weight of cumyl alcohol.
  • a resin catalyst is used to undergo a neutralization reaction after the dehydration reaction. no need.
  • the remaining portion of the cumene hydroperoxide stream not subjected to the hydrogenation reaction may be concentrated to proceed with dehydration reaction.
  • the dehydration process is carried out in this way, there is an advantage that can increase the production of alpha methyl styrene without reducing the production of phenol and acetone as the main product.
  • the reaction has the additional advantage of preventing the production of by-products.
  • the amount of time to perform separating and dewatering step the impurity is less than 7% by weight based on the total amount of phenol, acetone and alpha methyl styrene, may be less than 5 parts by weight and preferably 0/0.
  • step (c) and step (d) it may further comprise the step of purifying the product containing the phenol, acetone and alpha methyl styrene and separating by distillation. Through this process, alpha methyl styrene, phenol, and acetone can each be separated.
  • the purification step can be used under ordinary conditions.
  • the distillation conditions are not particularly limited and may be made through a conventional method.
  • a method for preparing phenol, acetone and alpha methyl styrene according to one embodiment of the present invention will be described in more detail with reference to the accompanying drawings.
  • 2 is a simplified illustration of a process for producing phenol, acetone, and alpha methyl styrene in accordance with one embodiment of the present invention.
  • the method of the present invention comprises: an oxidation reaction reactor 10 for proceeding oxidation of cumene; A hydrogenation reactor 30 for using a portion of the cumene hydroperoxide stream obtained after the oxidation in a hydrogenation reaction; The hydrogenation stripper for concentrating the cumyl alkoeul and the remaining cumene hydroperoxide stream has not been used in the hydrogenation reaction resulting in banung (S tripper) (40); A cleavage reactor 60 for proceeding with dehydration reaction of the complex concentrated in the stripper; A refining apparatus (70) for purifying the product obtained by the dehydration reaction; And a separation device 80 for separating the product.
  • reservoirs 20 and 50 may be provided between the oxidation reaction reactor 10 and the stripper 40, and between the stripper 40 and the decomposition reaction reactor 60.
  • the present invention produces cumene hydroperoxide and cumyl alcohol having a low concentration by the oxidation of cumene, and at least a portion of the cumene hydroperoxide is directly reacted without hydrogenation to produce cumyl alcohol, the hydrogenation reaction when used Un Cumen
  • a product containing alpha methyl styrene having increased productivity is obtained.
  • the product also contains phenol and acetone, the product is purified and distilled after the step to obtain alpha methyl styrene with increased productivity with phenol and acetone.
  • the present invention feeds cumene to the reaction vessel 10 and proceeds the reaction reaction of cumene in the presence of oxygen.
  • the oxidative reaction reactor 10 may be provided with a plurality of oxidation reactions in stages. For example, the reaction may proceed in three stages in three oxidation reactors. In the oxidation reactor 10, a stream of cumene hydroperoxide of from 5 to 25 parts by weight 0/0 concentration is generated through the oxidation of the cumene, this may contain a small amount of cumyl alkoeul.
  • the present invention separates a part of the stream and transfers the reservoir 20 to the hydrogenation reactor 30 to proceed with the hydrogenation reaction.
  • the low concentration of cumene hydroperoxide stream conveyed to the reservoir 20 is fed to the top-down or bottom-up of the catalytic hydrogenation reaction reactor 30 to produce cumyl alcohol with hydrogenation reaction.
  • the reaction vessel used for the hydrogenation reaction is
  • the reaction may proceed through a CSTR continuous stirred-tank reactor, but the present invention is not limited thereto, and any reaction may be used as long as it is used under ordinary hydrogenation reaction conditions.
  • the catalyst is layered in the hydrogenation reactor 30, and reaction is performed by injecting hydrogen and maintaining the internal temperature.
  • the hydrogenation reaction reactor 30 has a Pd .
  • the reaction can be carried out by charging the Co / C catalyst.
  • the concentrated cumene hydroperoxide stream may be injected into the top of the reaction vessel using a pressure pump.
  • cumene hydroperoxide was converted to cumyl alcohol.
  • the produced cumyl alcohol is supplied back to the reservoir 20, and is transferred to the stripper 40 through it.
  • the remaining stream of cumene hydroperoxide that has not undergone the hydrogenation reaction is sent directly to stripper 40.
  • stripper 40 contains a small amount of cumyl alcohol by oxidation of cumene in the remaining stream of cumene hydroperoxide not used for hydrogenation reaction and cumene in the reaction vessel 10, in addition to cumyl alcohol obtained by the hydrogenation reaction. Includes the complex.
  • the stripper 40 concentrates the mixture and passes through the reservoir 50 to the decomposition reaction vessel 60.
  • the mixture may be concentrated to a concentration of 80 to 82% by weight.
  • the decomposing reaction device 60 may be filled with an acidic catalyst or a resin catalyst to perform dehydration reaction.
  • the mixture of phenol, acetone and alpha methyl styrene produced in the decomposition reaction reactor 60 is transferred to the purification apparatus 70 to proceed with the purification reaction.
  • the purified mixture is transferred to a separation device 80 and separated by distillation into phenol, acetone and alpha methyl styrene, respectively.
  • the phenol, acetone and alpha methyl styrene that are finally separated can be collected into a collection reservoir through separately connected outlets.
  • the reactor used for each reaction step is not particularly limited in its condition, it is possible to use a conventional reaction reaction well known in the art.
  • each semi-unggi can be connected through a separate transfer line.
  • Figure 3 is a simplified view of a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention.
  • the oxidation reaction step for proceeding the oxidation of cumene (100);
  • a hydrogenation reactor 300 for using a portion of the cumene hydroperoxide stream obtained after the oxidation in a hydrogenation reaction;
  • a stripper 400 for concentrating the remaining cumene hydroperoxide stream not used in the hydrogenation reaction;
  • a first cleavage reactor 320 for proceeding with dehydration of cumyl alcohol obtained by the hydrogenation reaction;
  • a second cleavage reactor 600 for proceeding dehydration of the remaining cumene hydroperoxide stream not used for the hydrogenation reaction in the stripper;
  • a neutralization apparatus 700 for proceeding neutralization of the product obtained from the second decomposition reactor 600;
  • a separation apparatus 800 for separating the products.
  • receivers 200 and 500 may be further provided between the oxidation reaction reactor 100 and the stripper 400, and between the stripper 400 and the second decomposition reaction reactor 600.
  • a reservoir 310 may be further provided between the hydrogenation reaction vessel 300 and the first decomposition reaction reactor 320.
  • the present invention produces cumene hydroperoxide and cumyl alcohol having a low concentration by the oxidation of cumene, and at least a portion of the cumene hydroperoxide is directly reacted without hydrogenation to produce cumyl alcohol, which is then dehydrated under a resin catalyst.
  • a product containing phenol, acetone and alpha methyl styrene with increased productivity can all be obtained.
  • cumene is supplied to the oxidative reaction reactor 100 to perform an oxidation reaction of cumene in the presence of oxygen.
  • a plurality of dogs may be provided in step by step oxidation reaction.
  • the oxidation reaction may be performed in three stages in three oxidation reactions. Oxidation of the cumene produces a cumene hydroperoxide ' stream at a concentration of 5 to 25% by weight.
  • the present invention separates a part of the cumene hydroperoxide stream and supplies it to the hydrogenation reactor 300 via the reservoir 200 to proceed with the hydrogenation reaction.
  • the low concentration cumene hydroperoxide stream sent to reservoir 200 can feed catalyst to the top-down or bottom-up of hydrogenation reactor 300 to produce cumyl alcohol as a hydrogenation reaction.
  • the reaction vessel used for the hydrogenation reaction may be subjected to reaction through a CSTR reaction reactor, but is not limited thereto, and any reaction may be used as long as it is used under ordinary conditions of hydrogenation reaction.
  • the catalyst is layered in the hydrogenation reaction reactor 300, and reaction is performed by injecting hydrogen and maintaining the internal temperature.
  • the reaction may be performed by layering a Pd-Co / C catalyst on the hydrogenation reaction reactor 300.
  • the concentrated cumene hydroperoxide stream may be injected into the top of the reaction counter using a pressurized pump.
  • the hydrogenation reaction converts the cumene hydroperoxide to cumyl alcohol.
  • the prepared cumyl alcohol is supplied back to the low-term (310), and is transferred to the first decomposition reaction vessel (320).
  • Dehydration reaction to alpha methyl styrene is performed in the first decomposition reactor 320.
  • the dehydration and reaction can be carried out using an acid catalyst.
  • the dehydration reaction may be performed using a resin catalyst.
  • cumyl is passed through the cumyl alcohol in the first cracking reactor 320 immobilized via a beads or the like. The alcohol undergoes a decomposition reaction to produce a product comprising alpha methyl ethylene.
  • the product comprising alpha methyl ethylene produced in the first cracking reactor 320 is then combined with the product comprising phenol and acetone via the second cracking reactor 600 and the neutralizer 700 described below.
  • the remaining stream of cumene hydroperoxide that has not undergone the hydrogenation reaction is sent directly to stripper 400.
  • the stripper 400 includes cumene hydroperoxide not used in the hydrogenation reaction.
  • the stripper 400 may also include small amounts of cumyl alcohol obtained by the oxidation of cumene.
  • dehydration reaction is performed on the cumene hydroperoxide in the second decomposition reactor 600 to decompose the cumene hydroperoxide into phenol and acetone.
  • the dehydration reaction in the second decomposition reaction reactor 600 may be performed under an acidic catalyst. Reaction conditions such as temperature, pressure, reaction time, catalyst type, and catalyst amount in the first decomposition reaction reactor 320 and the second decomposition reaction reactor 600 may be independently set.
  • the product containing phenol and acetone produced in the second decomposition reaction step 600 is transferred to the neutralization device 700 to perform a neutralization process.
  • the product comprising the phenol and acetone, which have undergone the neutralization process, and the product containing alpha methyl styrene produced in the first cracking reaction step 320, are combined and transferred to the separation device 800.
  • Separation device 800 separates into phenol, acetone and alpha methyl styrene, respectively, through purification and distillation.
  • the final separated phenols, acetone and alpha methyl styrene can also be collected into collection reservoirs through separate connected outlets.
  • alpha methyl increases productivity simultaneously without reducing the production of the main products phenol and acetone. You can get styrene.
  • cumyl alcohol and cumene hydroperoxide are separated from each other in the process, there is no fear of byproducts caused by their reaction, so that the total impurities are lowered and subsequent purification processes can be simplified to reduce production costs. Can be.
  • the present invention proceeds to the hydrogenation reaction of cumene hydroperoxide obtained by the oxidation of cumene at the most stabilized conditions of low concentration and low temperature, it is possible to produce cumyl alcohol in a more stable state without the explosion risk of cumene hydroperoxide.
  • the present invention can produce alpha methyl styrene with high selectivity and conversion through a dehydration process using a hydrogenation process using a Pd-Co catalyst.
  • alpha methyl styrene can be produced with higher conversion and selectivity by performing dehydration of cumyl alcohol under a resin.
  • FIG. 1 is a process diagram briefly illustrating a conventional phenol production process.
  • FIG. 2 is a process diagram briefly illustrating a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention.
  • FIG. 3 is a process diagram briefly illustrating a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention.
  • the reaction was carried out by filling the hydrogenation reactor with Pd-Co / C as a catalyst, injecting hydrogen and maintaining the internal temperature.
  • the reaction product was injected with a cumene hydroperoxide stream at a concentration of 25% by weight using a pressure pump.
  • the hydrogenation reaction was carried out by injecting 150 g of cumene hydroperoxide (CHP) at a concentration of 25% by weight and Pd-Co / C catalyst lg having a weight ratio of 1: 1 to Pd: Co.
  • CHP cumene hydroperoxide
  • Pd-Co / C catalyst lg having a weight ratio of 1: 1 to Pd: Co.
  • the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8.
  • the reaction time was 3 hours. Examples 2-5
  • Example 1 It carried out similarly to Example 1 except having used the Pd-Co / C catalyst which changed the weight ratio of Pd: Co.
  • the weight ratio of Pd: Co is shown in Table 1 below.
  • Phenol, acetone and alpha methyl styrene were prepared according to the process diagram shown in FIG.
  • the concentration of the CHP stream was changed to 8.4 to 24% by weight through three oxidation reactions.
  • the hydrogenation reaction was filled with Pd-Co / C as a catalyst, injected with hydrogen, and maintained at an internal temperature.
  • cumene hydroperoxide stream is water banung 25 weight 0/0 concentration is by using a pressure pump and injected into the reactor top (top-down).
  • the hydrogenation banung is cumene hydroperoxide (CHP) 150g, Pd 25 wt. 0/0 concentration was carried out under the conditions of one of Pd-Co / C catalyst lg, hydrogen flow rate of 150 cc / min: the weight ratio of Co is 1 .
  • the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8.
  • the hydrogenation reaction time was carried out for 3 hours.
  • the prepared cumyl alcohol was to be supplied to the reservoir 20, which was transferred to the stripper 40. Therefore . Accordingly, the stripper 40 is filled with a mixture of cumyl alcohol obtained from the hydrogenation reaction and cumyl alcohol and cumene hydroperoxide not used in the hydrogenation reaction.
  • the mixture was concentrated in the stripper 40, and transferred to the decomposition reaction vessel 60 through the reservoir 50, and the rest was transferred directly to the decomposition reaction vessel 60.
  • dehydration reaction is performed on the mixture using a polystyrene-based cation exchange resin (hereinafter, Resin A) having a sulfonic acid group concentration of 40% as a resin in the decomposition reaction reactor 60, cumene hydride.
  • Resin A polystyrene-based cation exchange resin having a sulfonic acid group concentration of 40% as a resin in the decomposition reaction reactor 60, cumene hydride.
  • Loperoxide Digestion with phenol and acetone was allowed to dehydrate cumyl alcohol with alpha methyl styrene.
  • the decomposition reaction was carried out by using a resin A 5% by weight based on 150g of the mixture.
  • the reaction temperature was maintained at 65 ° C. was converted until the concentration of cumene hydroperoxide is less than
  • the mixture of phenol, acetone and alpha methyl styrene produced in the decomposition reactor 60 was transferred to the purification apparatus 70 and the purification reaction was carried out. It after purification, the product was separated into each phenol, alpha-methylstyrene and acetone by distillation and transferred to a separation device 70.
  • Polystyrene cation exchange resin (hereinafter, Resin B) having a concentration of 48% of sulfonic acid as a resin catalyst (Example 11), polystyrene cation exchange resin (hereinafter, Resin C) having a concentration of 5 % of sulfonic acid (hereinafter, Resin C) (Example 12 Was carried out in the same manner as in Example 8, except that) was used.
  • Example 13 Resin catalyst instead was carried out in the same manner as in Example 8, except the sulfuric acid decomposition for the 150g common compound unggi half (60) (H 2 S0 4 ) by putting the lg that the "proceed to dehydration banung.
  • Phenol, acetone and alpha methyl styrene were prepared according to the flowchart shown in FIG. 3.
  • the oxidation of cumene proceeds with an oxidant using the oxidizing half unggi 100 to prepare a stream comprising cumene hydroperoxide in 24 parts by weight 0/0 concentration was carried out in the same manner as in Example 1.
  • the hydrogenation reaction reactor 300 was filled with Pd-Co / C with a catalyst, hydrogen was injected, and the reaction was performed by maintaining the internal temperature at 65 ° C.
  • cumene hydroperoxide stream of the reaction is 25 wt. 0/0 concentration is by using a pressure pump was injected in half unggi the bottom (bottom-up).
  • the hydrogenation reaction was subjected to hydrogenation reaction under conditions of 150 g of cumene hydroperoxide at a concentration of 25% by weight, Pd-Co / C catalyst lg having a weight ratio of 1: 0.2 of Pd: Co, and a hydrogen flow rate of 150 cc / min.
  • the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8.
  • the hydrogenation reaction time was carried out for 3 hours.
  • Resin A was fixed to the first decomposition reaction reactor 320 by a bead by means of beads to allow dehydration to alpha methyl styrene by passing through cumyl alcohol.
  • the first decomposition half unggi 320 there was used a resin A with respect to the supplied cumyl alcohol with 5 parts by weight 0 /. Banung the degree was converted until held at 80 ° C and the concentration of cumyl alkoeul less than 2% .
  • An acidic catalyst was added to the second decomposition reactor 600 to decompose cumene hydroperoxide into phenol and acetone. At this time, a sulfuric acid catalyst was added to the second cracking reactor to react the reaction. In addition, the reaction temperature was maintained at 65 ° C and switched until the concentration of cumene hydroperoxide was less than 1%.
  • Phenol and acetone produced in the second decomposition reaction reactor 600 is combined with alpha methyl styrene produced in the first decomposition reaction reactor 320 through the neutralization device 700, and transferred to the separation device 800, The process of separating into phenol, acetone and alpha methyl styrene, respectively. Examples 15-16
  • Example 14 The same process as in Example 14 was carried out except that resin B (Example 15) and resin C (Example 16) were used as the resin catalyst. Comparative Example 1
  • Sulfuric acid (3 ⁇ 4S0 4 ) was added as an acidic catalyst to the decomposition reaction reactor, and the acidic catalyst was cumene by continuously dehydrating the mixture. Hydroperoxide was decomposed to phenol and acetone and cumyl alcohol was dehydrated with alpha methyl styrene. In the decomposition reaction, 4.5 wt% of sulfuric acid was added to 150 g of the mixture to carry out the reaction. In addition, the reaction temperature was maintained at 65 ° C.
  • the reaction was carried out by transferring the reaction product to a decomposition reactor.
  • CHP conversion rate (%) (CHP feed (wt%) - CHP product (weight 0/0)) / (CHP feed (weight 0/0))
  • CA selectivity (%) (CA product (mol%) / (CHP feed (mol 0/0) - CHP product (mol 0/0))
  • AMS selectivity (%) (AMS product (mol 0/0) / (CA feed (mol 0/0) - CA product (mol 0/0))
  • AMS yield (%) CA conversion (%) * AMS selectivity (%)
  • Examples 14 to 16 of the present invention is carried out by separating the dehydration reaction from cumyl alcohol to alpha methyl styrene and using a resin catalyst, the conversion rate of cumyl alcohol (CA) compared to Comparative Example 1 And excellent selectivity, and finally it can be seen that the production of alpha methyl styrene was significantly increased compared with the case of using an acid catalyst.
  • CA cumyl alcohol

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Abstract

The present invention relates to a method of preparing cumyl alcohol and a method of preparing phenol, acetone and alpha methyl styrene. According to the present invention, through a hydrogenation process for cumene hydroperoxide obtained by oxidizing cumene in a phenol preparing process, selectivity may be improved and the amount of cumyl alcohol may be increased. In addition, the amount of the alpha methyl styrene may be selectively increased. Further, the produced amount of the alpha methyl styrene may be controlled according to market demand by controlling the amount of the cumene hydroperoxide.

Description

【명세서】  【Specification】

【발명의 명칭】  [Name of invention]

쿠밀 알코올의 제조 방법 및 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법  Process for preparing cumyl alcohol and process for preparing phenol, acetone, and alpha methyl styrene

【기술분야】  Technical Field

본 발명은 쿠밀 알코을의 제조 방법 및 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법에 관한 것으로, 보다 상세하게는 페놀의 생산량을 감소시키지 않으면서 알파 메틸 스티렌의 선택적으로 증산할 수 있는 쿠밀 알코올의 제조 방법 및 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법에 관한 것이다.  The present invention relates to a method for preparing cumyl alcohol and a method for preparing phenol, acetone, and alpha methyl styrene, and more particularly, to preparing cumyl alcohol capable of selectively increasing alpha methyl styrene without reducing the production of phenol. And to a process for the preparation of phenol, acetone, and alpha methyl styrene.

본 출원은 2011년 7월 15일에 한국특허청에 제출된 한국 특허 출원 제 10-2011-0070516 호 및 2011 년 7 월 22 일에 한국특허청에 제출된 한국 특허 출원 제 10-2011-0073166 호의 출원일의 이익을 주장하며, 그 내용 전부는 본 명세서에 포함된다.  This application is subject to the Korean Patent Application No. 10-2011-0070516 filed to the Korean Patent Office on July 15, 2011 and the Korean Patent Application No. 10-2011-0073166 filed to the Korean Patent Office on July 22, 2011. Claiming benefit, the entire contents of which are incorporated herein by reference.

【배경기술】  Background Art

알파 데틸 스티렌 (alpha-methyl styrene)은 ABS 와 같은 특정 공중합체 및 신규 중합체의 제조에서 첨가제로 다양하게 사용되고 있다. 또한, 알파 메틸 스티렌에서는 불포화 알파 메틸 스티렌 이량체와 같은 미세 화합물의 제조를 위한 중간체로서의 용도를 갖는다. 이들 이량체는 아크릴리나이트릴- 부타디엔-스티렌 수지 및 스티렌-부타디엔 고무와 같은 공중합체의 제조에서 분자량 제어제로서 사용되고 았다. 알파 메틸 스티렌 이량체의 수소화 형태는 윤활 조성물 중의 성분으로서 산업적 가치를 갖는다.  Alpha-methyl styrene is widely used as an additive in the manufacture of certain copolymers and novel polymers such as ABS. Alpha methyl styrene also has use as an intermediate for the preparation of fine compounds such as unsaturated alpha methyl styrene dimers. These dimers have been used as molecular weight control agents in the preparation of copolymers such as acrylonitrile-butadiene-styrene resins and styrene-butadiene rubbers. The hydrogenated form of alpha methyl styrene dimer has industrial value as a component in lubricating compositions.

이러한 알파 메틸 스티렌은 일반적으로, 쿠멘을 원료로 이용하여 산화 및 탈수 공정 등을 통해 페놀을 제조하는 페놀 제조 공정의 부산물로 생성된다.  Such alpha methyl styrene is generally produced as a by-product of the phenol production process for producing phenol through oxidation and dehydration processes using cumene as a raw material.

도 1은 종래 페놀 제조 과정을 간략히 나타낸 공정도이다.  1 is a process diagram briefly showing a conventional phenol production process.

도 1 을 참조하면, 쿠멘이 공급된 산소반응기 (1)에서 산소 존재 하에 쿠멘을 산화시켜 24 중량 % 정도의 쿠멘 하이드로퍼옥사이드와 소량의 쿠밀 알코올로 전환시킨 스트림을 제조하고, 이를 저장기 (2)로 이송후 스트리퍼 (3)에서 상기 24 중량 % 정도의 쿠멘 하이드로퍼옥사이드 함유 스트림을 82 중량% 정도로 농축한다. 이후, 농축된 쿠멘 하이드로퍼옥사이드 및 쿠밀 알코올 함유 스트림을 저장기 (4)를 거쳐 분해 반웅기 (5)로 공급하여 산촉매 하에 탈수화시킴으로써 쿠멘 하이드로퍼옥사이드로부터 페놀과 아세톤을 생성하고 또한 쿠밀 알코을로부터 알파 메틸 스티렌를 생산하고 있다. 하지만, 상기 방법의 경우 쿠멘의 산화 공정에서 쿠밀 알코올은 쿠멘 하이드로퍼옥사이드 1 몰에 대하여 0.035 몰만이 생성되므로, 페놀 제조 공정에서꾀 알파 메틸 스티렌의 생산량은 쿠멘 산화 공정에서 생성되는 극소량의 쿠밀 알코올의 의해 제한되고 있다. Referring to FIG. 1, a stream in which cumene is oxidized in the presence of oxygen in a cumene-supplied oxygen reactor (1) is converted into cumene hydroperoxide and a small amount of cumyl alcohol in an amount of about 24% by weight. ) Containing about 24% by weight of cumene hydroperoxide in the stripper (3) The stream is concentrated to 82 weight percent. The concentrated cumene hydroperoxide and cumyl alcohol containing streams are then fed via a reservoir (4) to a cracking reaction vessel (5) to dehydrate under acid catalyst to produce phenol and acetone from cumene hydroperoxide and also from cumyl alcohol Produces alpha methyl styrene. However, since the cumyl alcohol is only 0.035 mole per 1 mole of cumene hydroperoxide in the cumene oxidation process, the production amount of alpha methyl styrene in the phenol manufacturing process is reduced to the small amount of cumyl alcohol produced in the cumene oxidation process. Are limited by

이에, 알파 메틸 스티렌의 생산량을 선택적으로 증가시키고자 하는 연구가 진행된 바 있으며, 분해 반웅기 (cleavage reactor)전에 스트리퍼 (stripper)에서 나온 쿠멘 하이드로퍼옥사이드의 일부를 쿠밀 알코을로 선택적으로 전환하여 알파 메틸 스티렌을 증산하고자 하는 방법이 있다. 하지만, 상기 방법은 전환율과 선택도가 낮아 공정 효율이 떨어지고 고농축의 쿠멘 하이드로퍼옥사이드를 사용하여 안정상에 문제가 있다.  Therefore, research has been conducted to selectively increase the production of alpha methyl styrene.Also, a portion of cumene hydroperoxide from the stripper before the cleavage reactor is selectively converted to cumyl alcohol to alpha methyl. There is a way to increase styrene. However, the method has a low conversion rate and selectivity, lowers the process efficiency, and has a problem of stability due to the use of highly concentrated cumene hydroperoxide.

또한 종래 방법에서는 주로 상기 알파 메틸 스티렌의 증산의 목적이 아니라, 산화 반웅기로의 재순환을 위해 생성된 알파 메틸 스티렌의 수소화 공정을 다시 쿠멘으로 전환하는 방법올 개시하고 있다 (미국특허 제 5,905,178 호). 또는 알파 메틸 스티렌를 페놀 제조 공정의 부산물로 취급하여, 알파 메틸 스티렌의 생성을 최소화하려는 시도가 주로 이루어지고 있을 뿐 (미국특허 제 5,530,166 호), 알파 메틸 스티렌의 생산량올 증가시키고자 하는 연구는 미흡한 실정이다.  In addition, the conventional method discloses a method of converting the hydrogenation process of the alpha methyl styrene produced for recycling to the reaction reaction group back to cumene, not mainly for the purpose of increasing the alpha methyl styrene (US Pat. No. 5,905,178). Or, by treating alpha methyl styrene as a by-product of the phenol production process, attempts to minimize the production of alpha methyl styrene are mainly made (US Pat. No. 5,530,166). However, there is insufficient research to increase the production of alpha methyl styrene. to be.

【발명의 내용】  [Content of invention]

[해결하려는 과제]  [Issue to solve]

이에 상기와 같은 과제를 해결하고자, 본 발명은 쿠멘 하이드로퍼옥사이드에서 쿠밀 알코올로의 수소화 공정을 통해 페놀 제조 공정에서 부산물로 간주되던 알파 메틸 스티렌을 선택적으로 증산할 수 있는 쿠밀 알코을의 제조 방법 및 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법을 제공하고자 한다.  In order to solve the above problems, the present invention provides a method for producing cumyl alcohol and phenol that can selectively increase the alpha methyl styrene was considered as a by-product in the phenol production process by hydrogenation from cumene hydroperoxide to cumyl alcohol To provide acetone, and a method for producing alpha methyl styrene.

【과제의 해결 수단】 이에 본 발명은, 쿠멘 하이드로퍼옥사이드를 Pd-Co 촉매 하에 수소화 반응 (hydrogenation)시키는 쿠밀 알코올의 제조 방법을 제공한다. [Measures of problem] Accordingly, the present invention provides a process for preparing cumyl alcohol in which hydrogenation of cumene hydroperoxide is carried out under a Pd-Co catalyst.

또한 본 발명은,  In addition, the present invention,

(a) 쿠멘을 산화시켜 쿠멘 하이드로퍼옥사이드 스트림을 제조하는 단계;  (a) oxidizing cumene to produce a cumene hydroperoxide stream;

(b) 상기 쿠멘 하이드로퍼옥사이드 스트림의 적어도 ¾부를 분리하여 Pd-Co 촉매하에 수소화 반웅 (hydrogenation)시켜 쿠밀 알코올을 제조하는 단계;  (b) separating at least ¾ parts of the cumene hydroperoxide stream and hydrogenating under Pd-Co catalyst to produce cumyl alcohol;

(c) 상기 쿠밀 알코올을 포함하는 반웅물을 탈수 반웅시키는 단계; 및 (d) 상기 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분을 탈수 반응시키는 단계를 포함하는 페놀, 아세톤 및 알파 메틸 스티렌의 제조방법을 제공한다.  (c) dewatering the reaction product comprising the cumyl alcohol; And (d) dehydrating the remaining portion of the cumene hydroperoxide stream not subjected to the hydrogenation reaction.

본 발명의 일 실시예에 따르면, 상기 (c) 단계 및 (d) 단계는 동일한 반웅기에서 동시에 수행될 수 있다.  According to an embodiment of the present invention, the steps (c) and (d) may be performed simultaneously in the same reaction period.

본 발명의 다른 실시예에 따르면, 상기 (c) 단계 및 (d) 단계는 별개의 반웅기에서 분리하여 수행될 수 있다.  According to another embodiment of the present invention, the steps (c) and (d) may be performed separately in a separate reaction period.

본 발명의 일 실시예에 따르면, 상기 Pd-Co 촉매에서 Pd: Co 의 중량 비율은 1:0.05 내지 1: 1일 수 있다.  According to one embodiment of the present invention, the weight ratio of Pd: Co in the Pd-Co catalyst may be 1: 0.05 to 1: 1.

본 발명의 일 실시예에 따르면, 상기 (c) 단계에서, 상기 쿠밀 알코올을 포함하는 반웅물은 산성 촉매 하에 탈수 반응시킬 수 있다.  According to an embodiment of the present invention, in the step (c), the semi-ungmul containing cumyl alcohol may be dehydrated under an acidic catalyst.

본 발명의 일 실시예에 따르면, 상기 (c) 단계에서, 상기 쿠밀 알코을을 포함하는 반웅물은 레진 촉매 하에 탈수 반응시킬 수 있다.  According to one embodiment of the present invention, in the step (c), the semi-ungmul containing cumyl alcohol may be dehydrated under a resin catalyst.

· 본 발명의 일 실시예에 따르면 상기 (a)단계에서, 쿠멘 하이드로퍼옥사이드 스트림은 5 내지 25 중량 %의 농도로 생성할 수 있다. 또한 본 발명의 다른 실시예에 따르면 상기 (b)단계에서, 쿠멘 하이드로퍼옥사이드 스:트림 중 5 내지 50 중량0 /0를 분리하여 수소화 반웅에 사용할 수 있다. According to one embodiment of the invention, in step (a), the cumene hydroperoxide stream may be produced at a concentration of 5 to 25% by weight. Also, according to another embodiment of the present invention in step (b), cumene hydroperoxide switch: by separating the stream of 5 to 50 parts by weight 0/0 can be used in the hydrogenation banung.

본 발명의 방법에 따른 제조방법에 있어서, 3 시간 동안 수소화 반웅을 수행하였을 때 상기 수소화 반웅의 선택도는 95% 이상이고, 쿠멘 하이드로퍼옥사이드에서 쿠밀 알코올로의 전환율은 80% 이상일 수 있다. 이하, 본 발명의 쿠밀 알코을의 제조 방법 및 페놀, 아세톤 및 알파 메틸 스티렌의 제조방법에 대해 보다 상세히 설명하기로 한다. 쿠밀 알코올의 제조방법 In the production method according to the method of the present invention, when the hydrogenation reaction is performed for 3 hours, the selectivity of the hydrogenation reaction may be 95% or more, and the conversion of cumene hydroperoxide to cumyl alcohol may be 80% or more. Hereinafter, a method of preparing cumyl alcohol of the present invention and a method of preparing phenol, acetone, and alpha methyl styrene will be described in more detail. Process for preparing cumyl alcohol

본 발명의 쿠밀 알코올의 제조방법은 쿠멘 하이드로퍼옥사이드를 Pd- Method for producing cumyl alcohol of the present invention is cumene hydroperoxide Pd-

Co 촉매하에 수소화 반웅시켜 쿠밀 알코을을 제조하는 것을 포함한다. Hydrogenation under Co catalyst to produce cumyl alcohol.

쿠멘 하이드로퍼옥사이드의 수소화 반웅 (hydrogenation)에서 Pd-Co 촉매를 사용함으로써 높은 전환율과 선택도로 쿠멘 하이드로퍼옥사이드를 쿠밀 알코올로 전환시킬 수 있다.  The use of Pd-Co catalysts in the hydrogenation of cumene hydroperoxide can convert cumene hydroperoxide to cumyl alcohol with high conversion and selectivity.

상기 수소화 반웅은 약 40 내지 약 80°C 의 온도 조건에서 약 .0.2 내지 약 7 시간 동안 수행할 수 있으나 이에 한정되지는 않는다. 또한 상기 수소화 반웅은 통상의 유체 공간 속도의 조건에서 수행할 수 있다. The hydrogenation reaction may be performed at a temperature of about 40 to about 80 ° C for about 0.2 to about 7 hours, but is not limited thereto. The hydrogenation reaction can also be carried out under conditions of normal fluid space velocity.

상기 수소화. 반웅은 이 분야에 있어서 잘 알려진 통상의 반웅기 내에서 쿠멘 하이드로퍼옥사이드 1 몰에 대하여 약 1 내지 약 10 몰의 수소를 첨가하여 수행할 수 있다. 이 때 수소의 첨가 몰수가 1 몰 미만이면 전환율 및 선택도가 떨어지는 문제가 있고 10 몰을 초과하면 과도한 양의 수소를 재순환시켜야 되므로 경제성에 문제가 있을 수 있다.  The hydrogenation. The reaction can be carried out by adding about 1 to about 10 moles of hydrogen with respect to 1 mole of cumene hydroperoxide in conventional reaction groups well known in the art. At this time, if the added mole number of hydrogen is less than 1 mole, there is a problem that the conversion and selectivity is lowered.

상기 Pd-Co 촉매는 알루미나, 실리카, 클레이, 카본, 지르코니아, 티타니아, 메소포러스 분자체 (mesoporous molecular sieve) 및 이들의 흔합물로 이루어진 군에서 선택되는 담체를 추가로 포함할 수 있다.  The Pd-Co catalyst may further include a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves, and combinations thereof.

본 발명의 일 실시예에 따르면, 상기 Pd-Co 촉매는 카본을 담체로 포함하는 Pd-Co/C 촉매를 사용하는 것이 바람직하다.  According to one embodiment of the present invention, the Pd-Co catalyst is preferably used a Pd-Co / C catalyst containing carbon as a carrier.

본 발명의 일 실시예에 따르면, 상기 Pd-Co 촉매는 25 중량 % 농도의 쿠멘 하이드로퍼옥사이드 스트림 100 중량부에 대하여 0.5 내지 15 중량부로 사용할 수 있다. 상기 Pd-Co 촉매의 양이 으 5 내지 15 중량부일 때 높은 전환율 및 선택도를 나타낼 수 있다. .  According to one embodiment of the present invention, the Pd-Co catalyst may be used in an amount of 0.5 to 15 parts by weight based on 100 parts by weight of cumene hydroperoxide stream at a concentration of 25% by weight. When the amount of the Pd-Co catalyst is 5 to 15 parts by weight, it may exhibit high conversion and selectivity. .

또한, 본 발명의 Pd-Co 촉매에서 Pd: Co 의 중량 비율은 1:0.05 내지 1:1 일 수 있으며, 바람직하게는 1:0.2 내지 1:0.5 일 수 있다. 특히, Pd: Co의 중량 비율이 1:0.2 일 때 동일한 수소화 반응 시간 내에 가장 높은 전환율과 선택도로 쿠밀 알코올로의 전환이 이루어질 수 있다. 본 발명의 제조방법에 따르면, 마일드한 조건에서 쿠멘 하이드로퍼옥사이드의 수소화 공정을 진행하므로, 쿠멘 하이드로퍼옥사이드의 runway 반웅 온도시 폭발 위험성을 감소시켜 최대한 안정화된 조건하에서 쿠밀 알코올로의 전환율을 증가시킬 수 있다. In addition, the weight ratio of Pd: Co in the Pd-Co catalyst of the present invention may be 1: 0.05 to 1: 1, preferably 1: 0.2 to 1: 0.5. In particular, when the weight ratio of Pd: Co is 1: 0.2, conversion to cumyl alcohol can be achieved with the highest conversion and selectivity within the same hydrogenation reaction time. According to the production method of the present invention, since the hydrogenation process of cumene hydroperoxide is carried out under mild conditions, it reduces the risk of explosion at runway reaction temperature of cumene hydroperoxide to increase the conversion to cumyl alcohol under the most stabilized conditions. Can be.

본 발명의 쿠밀 알코올의 제조방법에서 상기 수소화 반웅의 선택도는 The selectivity of the hydrogenation reaction in the method for producing cumyl alcohol of the present invention is

95% 이상, 더 바람직하게는 98% 이상이 될 수 있다. 종래 사용되는 촉매 환원 (catalyst reduction)방법의 경우 전환율이 최대 20 내지 35%이고, 선택도가 80% 수준으로 최대 수율이 40%가 되지 않는데 반해, 본 발명의 제조방법에 따른 수소화 공정은 약 3 시간의 수소화 반웅 시간 내에 전환율 80% 이상, 선택도 95% 이상 및 수율 80% 이상으로 쿠밀 알코을을 얻을 수 있으며, 약 4 시간의 수소화 반응 시간 내에 전환율 99% 이상, 선택도 98% 이상 및 수율 98% 이상으로 쿠밀 알코올을 얻을 수 있다. 더 나아가, 반웅 시간을 증가시킴에 따라 실질적으로 100%의 전환율로 쿠밀 알코올을 얻을 수 있다. 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법 95% or more, more preferably 98% or more. In the case of the conventional catalyst reduction (catalyst reduction) method, the conversion is up to 20 to 35%, the selectivity is 80%, the maximum yield is not 40%, whereas the hydrogenation process according to the production method of the present invention is about 3 Cumyl alcohol can be obtained at a conversion rate of at least 80%, at least 95% of selectivity, and at least 80% of yield within a time of hydrogenation reaction time. At least 99% of conversion, at least 98% of selectivity, and yield 98 of about 4 hours of hydrogenation reaction time. Cumyl alcohol can be obtained by more than%. Furthermore, cumyl alcohol can be obtained with a conversion rate of substantially 100% as the reaction time is increased. Process for preparing phenol, acetone, and alpha methyl styrene

본 발명의 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법은,  Method for producing phenol, acetone, and alpha methyl styrene of the present invention,

(a) 쿠멘을 산화시켜 쿠멘 하이드로퍼옥사이드 스트림을 제조하는 단계; (b) 상기 쿠멘 하이드로퍼옥사이드 스트림의 적어도 일부를 분리하여 Pd-Co 촉매하에 수소화 반웅 (hydrogenation)시켜 쿠밀 알코올을 제조하는 단계; (c) 상기 쿠밀 알코올을 포함하는 반웅물을 탈수 반웅시키는단계; 및 (d) 상기 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분을 탈수 반웅시키는 단계를 포함한다.  (a) oxidizing cumene to produce a cumene hydroperoxide stream; (b) separating at least a portion of the cumene hydroperoxide stream and hydrogenating it under a Pd-Co catalyst to produce cumyl alcohol; (c) dewatering the reaction product comprising the cumyl alcohol; And (d) dewatering the remaining portion of the cumene hydroperoxide stream that has not undergone the hydrogenation reaction.

일반적으로 페놀 제조 공정은 산화 반웅기를 통해 제조된 25 중량0 /0 정도의 쿠멘 하이드로퍼옥사이드 (CHP) 용액을 스트리퍼를 거쳐 80 증량0 /0의 CHP 용액으로 농축하고, 분해 반웅기를 거쳐 페놀, 아세톤, 및 알파 메틸 스티렌을 생산하는 공정으로 이루어진다. In general, a phenol manufacturing process is the cumene level of 25 weight 0/0 produced through an oxidation banung hydroperoxide (CHP) solution through the stripper concentrated to CHP solution of 80 increased 0/0, and phenol through an exploded banung, acetone , And a process for producing alpha methyl styrene.

그런데, 쿠멘 하이드로퍼옥사이드는 발화점이 57 내지 79 °C 로, 공기와 흔합시 폭발 가능하다. 더욱이, 유기 물질, 산, 염기 및 금속성분과 접촉시 폭발 및 화재의 위험이 있다. 또한 쿠멘 하이드로퍼옥사이드의 농도가 증가함에 따라 runway reaction 온도가 낮아져 폭발의 위험성이 증가한다는 보고가 있다 (Thermochimica acta, 501, 2010, 65-71). 따라서, 상기 와 같이 고농도의 쿠맨 하이드로퍼옥사이드를 이용하지 않고 안정 한 방법으로 페놀 공장을 수행하는 방법 이 필요하다. 본 발명의 제조방법은 낮은 농도의 쿠멘 하이드로퍼옥사이드를 사용하여 안정된 상태에서 쿠밀 알코올을 생산할 수 있는 공정을 제공한다. By the way, cumene hydroperoxide has a flash point of 57 to 79 ° C, it is explosive when mixed with air. Furthermore, there is a risk of explosion and fire upon contact with organic materials, acids, bases and metals. In addition, as the concentration of cumene hydroperoxide increases, the runway reaction temperature decreases, which may cause an explosion hazard. There is a report of increase (Thermochimica acta, 501, 2010, 65-71). Therefore, there is a need for a method for performing a phenol plant in a stable manner without using a high concentration of Cuman hydroperoxide as described above. The production method of the present invention provides a process capable of producing cumyl alcohol in a stable state using a low concentration of cumene hydroperoxide.

이 에 , 쿠멘 하이드로퍼옥사이드의 전환 공정은 최 대한 안정화된 조건, 즉 낮은 쿠멘 하이드로퍼옥사이드의 농도 및 낮은 온도에서 수행하는 것 이 매우 중요하다.  For this reason, it is very important that the conversion process of cumene hydroperoxide is carried out at maximum stabilized conditions, that is, at a low cumene hydroperoxide concentration and at a low temperature.

또한 종래의 페놀 제조 공정에서, 쿠밀 알코을은 쿠멘 하이드루퍼옥사이드 1 을에 대하여 0.035 몰 정도만이 생성 되 어 알파 메틸 스티 렌의 생산량을 증가시 키 기에는 한계가 있었다.  In addition, in the conventional phenol manufacturing process, cumyl alcohol has only about 0.035 moles of cumene hydroperoxide 1, thereby limiting the production of alpha methyl styrene.

본 발명의 제조방법 에 따르면, 쿠멘 하이드로퍼옥사이드의 쿠밀 알코올로의 수소화 공정을 통해 쿠밀 알코을의 생산량을 늘린 후, 상기 쿠밀 알코올을 탈수시 킴으로써 알파 메틸 스티 렌의 생산량을 증가시 킬 수 있다. 즉, 종래 기술에서는 상기 쿠멘의 산화로 얻어진 쿠멘 하이드로퍼옥사이드 스트림을 스트리퍼 에서 농축 후 분해 반웅기 에서 그대로 탈수 반웅을 진행하는 반면, 본 발명의 제조방법에 따르면 스트리퍼 에서 농축하기 전의 저농도 상태로 상기 산화 반응 후 얻어진 쿠멘 하이드로퍼옥사이드의 일부를 분리하여 수소화 공정에 이용함으로써 , 쿠멘 하이드로퍼옥사이드의 선택도 및 쿠밀 알코올로의 전환율을 향상시킬 수 있다.  According to the production method of the present invention, after increasing the yield of cumyl alcohol through the hydrogenation process of cumene hydroperoxide to cumyl alcohol, it is possible to increase the production of alpha methyl styrene by dehydrating the cumyl alcohol. That is, in the prior art, while the cumene hydroperoxide stream obtained by the oxidation of cumene is concentrated in a stripper and then dehydrated as it is in a decomposition reactor, the method of the present invention provides the oxidation in a low concentration state before concentration in a stripper. By separating a part of cumene hydroperoxide obtained after the reaction and using it in the hydrogenation process, the selectivity of cumene hydroperoxide and conversion to cumyl alcohol can be improved.

따라서 본 발명 의 제조방법은 생산 공정 중에서 저농도의 안정성 이 확보된 영 역에서 쿠멘 하이드로퍼옥사이드를 쿠밀 알코올로 전환하여 기존보다 훨씬 우수한 결과를 나타낸다. 즉, 본 발명의 제조방법에서는 스트리퍼를 거 쳐 분해 반웅기 (cleavage reactor)로 들어가기 전의 쿠멘 하이드로퍼옥사이드의 스트림을 수소화 반웅의 반웅물로 사용하지 않고, 쿠멘 산화 이후의 쿠멘 하이드로퍼옥사이드를 사용하여 공정의 안정성흘 확보한다.  Therefore, the production method of the present invention shows a much better result than the conventional by converting cumene hydroperoxide to cumyl alcohol in the region of low concentration stability is secured in the production process. In other words, in the production method of the present invention, the cumene hydroperoxide stream before passing through the stripper into the cleavage reactor is not used as a reaction counterpart of the hydrogenation reaction reaction, but the cumene hydroperoxide after cumene oxidation is used. Ensure stability of the process.

본 발명 의 제조방법에서는 먼저, 쿠멘을 산화시켜 쿠멘 하이드로퍼옥사이드 스트림을 제조한다 ((a)단계). 본 발명의 일 실시예에 따르면, 상기 (a)단계의 공정을 통해, 약 5 내지 약 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드 스트림이 생성될 수 있다ᅳ 또한 상기 스트림 중에는 상기 쿠멘의 산화를 통해 소량의 쿠밀 알코올이 포함될 수 있다. In the preparation method of the present invention, first, cumene is oxidized to produce a cumene hydroperoxide stream (step (a)). According to one embodiment of the invention, through the steps of: (a) the process of, the hydroperoxide stream of cumene in the range of about 5 to about 25 parts by weight 0/0 concentration can be produced eu also the oxidation of the cumene while the stream Via a small amount of cumyl alcohol.

이 때 상기 (a)단계에서 산화 조건은 특별히 한정되지 않으며, 일반적인 조건 하에 진행될 수 있다. 예를 들면, 쿠멘의 산화는 통상적으로 공기나 산소 농축 공기 등의 함 -산소 가스에 의한 자동 산화로 수행할 수 있다ᅳ 또한 상기 산화 반웅은 알칼리와 같은 첨가제를 이용하거나 첨가제 없이 행해질 수 있다. 상기 첨가제로는 수산화나트륨 (NaOH), 수산화칼륨 (KOH)과 같은 알카리 금속 화합물, 알카리 토금속 화합물, 탄산나트륨 (Na2C03), 탄산수소나트륨 (NaHC03)과 같은 알카리 금속 탄산염, 암모니아, 탄산암모늄염 등을 사용할 수 있으나, 이에 제한되지는 않는다. 본 발명의 일 실시예에 따르면, 약 50 내지 약 200°C 의 은도 및 대기압 내지 약 5MPa의 압력조건에서 산화 반웅을 수행할 수 있다 At this time, the oxidation conditions in step (a) is not particularly limited, and may be performed under general conditions. For example, the oxidation of cumene can usually be carried out by automatic oxidation with an oxygen-containing gas such as air or oxygen enriched air. The oxidation reaction can also be carried out with or without additives such as alkalis. The additives include alkali metal compounds such as sodium hydroxide (NaOH), potassium hydroxide (KOH), alkaline earth metal compounds, alkali metal carbonates such as sodium carbonate (Na 2 CO 3 ), sodium hydrogen carbonate (NaHC0 3 ), ammonia, ammonium carbonate Etc. may be used, but the present invention is not limited thereto. According to one embodiment of the present invention, the oxidation reaction can be carried out at a pressure of about 50 to about 200 ° C and a atmospheric pressure of about 5 MPa.

또한 (a)단계에서 쿠멘의 산화는 통상의 페놀 공정에 사용되는 다수의 산화반웅기, 바람직하게 3 개의 산화반웅기를 통해 진행될 수 있다. 또한, 상기 (a)단계는 쿠멘의 농도가 80% 이상, 바람직하게 98% 이상인 쿠멘 함유 스트림을 산소 함유 스트림의 존재 하에 산화시켜 쿠멘 하이드로퍼옥사이드 함유 스트림을 형성할 수 있다.  In addition, the oxidation of cumene in step (a) may be carried out through a plurality of oxidation reaction groups, preferably three oxidation reaction groups used in a conventional phenol process. Further, step (a) may oxidize a cumene containing stream having a cumene concentration of at least 80%, preferably at least 98% in the presence of an oxygen containing stream to form a cumene hydroperoxide containing stream.

본 발명의 일 실시예에 따르면, 상기 쿠멘의 산화를 촉진하기 위해 통상의 개시제가사용될 수 있다. 상기 개시제로는 쿠멘 하이드로퍼옥사이드, t-부틸 하이드로퍼옥사이드 등의 유기 하이드로퍼옥사이드, 퍼옥시계 자유 라디칼 개시제, 또는 아조계 자유 라디칼 개시제 등이 사용될 수 있으나, 이에 제한되지는 않는다.  According to one embodiment of the invention, conventional initiators may be used to promote oxidation of the cumene. The initiator may be an organic hydroperoxide such as cumene hydroperoxide, t-butyl hydroperoxide, a peroxy free radical initiator, an azo free radical initiator, or the like, but is not limited thereto.

다음에, 상기 (a)단계에서 제조된 쿠멘 하이드로퍼옥사이드 스트림의 적어도 일부를 분리하여 Pd-Co 촉매 하에 수소화 반웅시켜 쿠밀 알코을을 제조한다 ((b)단계).  Next, at least a part of the cumene hydroperoxide stream prepared in step (a) is separated and reacted with hydrogen under a Pd-Co catalyst to prepare cumyl alcohol (step (b)).

상기 (b)단계에서 분리된 쿠멘 하이드로퍼옥사이드 스트림의 일부는 쿠밀 알코올로 전환되고 이후 알파 메틸 스티렌을 생산하게 되므로, 수소화 반웅에 사용되는 상기 쿠멘 하이드로퍼옥사이드 스트림 의 비율을 필요에 따라 적 절히 조절함으로써 알파 메틸 스티 렌의 생산량을 조절할 수 있다. 본 발명의 일 실시 예에 따르면, 상기 쿠멘 하이드로퍼옥사이드 스트림 중 일부, 바람직 하게는 약 5 내지 약 50 중량%를 분리하여 수소화 반웅에 사용할 수 있다. Part of the cumene hydroperoxide stream separated in step (b) is converted to cumyl alcohol and then produces alpha methyl styrene, thus hydrogenating The amount of alpha methyl styrene can be controlled by appropriately adjusting the proportion of the cumene hydroperoxide stream used in the reaction. According to one embodiment of the invention, a portion of the cumene hydroperoxide stream, preferably about 5 to about 50% by weight, can be separated and used for the reaction.

또한 본 발명의 일 실시 예에 따르면, 상기 쿠멘 하이드로퍼옥사이드 스트림은 농축 없이 적 어도 일부를 분리하여 수소화 반응을 진행할 수 있다. 상기 수소화 반웅에서는 Pd-Co 촉매를 사용함으로써 높은 전환율과 선택도로 쿠멘 하이드로퍼옥사이드를 쿠밀 알코올로 전환시킬 수 있다. 또한 상기 Pd-Co 촉매를 사용함으로써 쿠멘 하이드로퍼옥사이드를 쿠밀 알코올로 전환되는 시간을 단축하여 전체 공정시간을 즐일 수 있다.  In addition, according to one embodiment of the present invention, the cumene hydroperoxide stream may be subjected to a hydrogenation reaction by separating at least a portion without concentration. In the hydrogenation reaction, cumene hydroperoxide can be converted into cumyl alcohol with high conversion and selectivity by using a Pd-Co catalyst. In addition, by using the Pd-Co catalyst it is possible to shorten the time to convert cumene hydroperoxide to cumyl alcohol to enjoy the entire process time.

상기 Pd-Co 촉매는 알루미나, 실리카, 클레이, 카본, 지르코니아, 티타니아, 메소포러스 분자체 (mesoporous molecular sieve) 및 이들의 흔합물로 이루어진 군에서 선택되는 담체를 추가로 포함할 수 있다. 본 발명의 일 실시 예에 따르면, 상기 Pd-Co 촉매는 카본을 담체로 포함하는 Pd-Co/C 촉매일 수 있다.  The Pd-Co catalyst may further include a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves, and combinations thereof. According to one embodiment of the invention, the Pd-Co catalyst may be a Pd-Co / C catalyst containing carbon as a carrier.

본 발명의 일 실시 예에 따르면, 상기 Pd-Co 촉매는 25 중량% 농도의 쿠멘 하이드로퍼옥사이드 스트림 100 중량부에 대하여 약 0.5 내지 약 15 중량부로 사용할 수 있다. 상기 Pd-Co 촉매의 양이 0.5 내지 15 증량부일 때 높은 전환율 및 선택도를 나타낼 수 있다.  According to one embodiment of the present invention, the Pd-Co catalyst may be used in an amount of about 0.5 to about 15 parts by weight based on 100 parts by weight of cumene hydroperoxide stream having a concentration of 25% by weight. When the amount of the Pd-Co catalyst is 0.5 to 15 parts by weight, it may exhibit high conversion and selectivity.

또한, 본 발명의 Pd-Co 촉매에서 Pd: Co 의 중량 비율은 1 :0.05 내지 1 : 1 일 수 있으며 , 바람직하게는 1 :0.2 내지 1 :().5 일 수 있다. 특히 , Pd: Co 의 중량 비율이 1 :0.2. 일 때 일정 한 수소화 반웅 시 간 내에 가장 높은 전환율과 선택도로 쿠밀 알코을로의 전환이 이루어 질 수 있다.  In addition, the weight ratio of Pd: Co in the Pd-Co catalyst of the present invention may be 1: 0.05 to 1: 1, preferably 1: 0.2 to 1 :(). 5. In particular, the weight ratio of Pd: Co is 1: 0.2. The conversion to cumyl alcohol can be achieved at the highest conversion and selectivity within a certain hydrogenation reaction time.

상기 수소화 반웅은 약 40 내지 약 80°C 의 온도 조건에서 약 0.2 내지 약 7 시간 동안 수행할 수 있다. 또한 상기 수소화 반응은 통상의 유체 공간 속도의 조건에서 수행할 수 있다. The hydrogenation reaction may be performed for about 0.2 to about 7 hours at a temperature condition of about 40 to about 80 ° C. The hydrogenation reaction can also be carried out under conditions of ordinary fluid space velocity.

또한 상기 수소화 반웅은 쿠멘 하이드로퍼옥사이드 1 몰에 대하여 약 1 내지 약 10 몰와 수소를 첨가하여 수행할 수 있다. 이 때 수소의 첨가 몰수가 1 몰 미만이 면 전환율 및 선택도가 떨어지는 문제가 있고 10 몰을 초과하면 과도한 양의 수소를 재순환시켜야 되므로 경제성에 문제가 있을 수 있다. In addition, the hydrogenation reaction may be performed by adding about 1 to about 10 moles and hydrogen per 1 mole of cumene hydroperoxide. At this time, if the number of moles of hydrogen added is less than 1 mole, there is a problem of low conversion and selectivity. If exceeded, excessive amounts of hydrogen must be recycled, which may cause economic problems.

본 발명의 제조방법에 따르면, 마일드한 조건에서 쿠멘 하이드로퍼옥사이드의 수소화 공정을 진행하므로, 쿠멘 하이드로퍼옥사이드의 runway 반웅 은도시 폭발 위험성을 감소시켜 최대한 안정화된 조건하에서 쿠밀 알코을로의 전환율을 증가시킬 수 있다.. 또한 고농도의 쿠멘 하이드로퍼옥사이드는 쿠밀 알코을로 전환되어, 이후 단계에서 알파 메틸 스티렌의 함량을 증가시킬 수 있다.  According to the preparation method of the present invention, the process of hydrogenation of cumene hydroperoxide is carried out under mild conditions, so the runway reaction of cumene hydroperoxide may reduce the explosion risk of the city and increase the conversion to cumyl alcohol under the most stabilized conditions. In addition, high concentrations of cumene hydroperoxide can be converted to cumyl alcohol, thereby increasing the alpha methyl styrene content in subsequent steps.

본 발명의 제조방법에서 상기 수소화 반웅의 선택도는 95% 이상, 더 바람직하게는 98% 이상이 될 수 있다. 종래 사용되는 촉매 환원 (catalyst reduction)방법의 경우 전환율이 20 내지 35%이고, 선택도가 80% 수준으로 최대 수율이 40%가 되지 않는데 반해, 본 발명의 수소화 공정 (hydrogenation)은 약 3 시간의 수소화 반웅 시간 내에 전환율 80% 이상, 선택도 95% 이상 및 수율 80% 이상으로 쿠밀 알코을을 얻을 수 있으며, 약 4 시간의 수소화 반응 시간 내에 전환율 99% 이상, 선택도 98% 이상 및 수율 98% 이상으로 쿠밀 알코올을 얻을 수 있다. 또한 반웅 시간을 증가시키면 실질적으로 전환율 100%로 쿠밀 알코올을 얻을 수 있다. 또한 수소화 공정에서 쿠멘 하이드로퍼옥사이드와 흔합되어 있는 쿠멘도 일부 쿠밀 알코올로 전환되어 추가적인 수율 향상을 기대할 수 있다.  Selectivity of the hydrogenation reaction in the production method of the present invention may be 95% or more, more preferably 98% or more. In the conventional catalyst reduction method, the conversion rate is 20 to 35%, the selectivity is 80%, and the maximum yield is not 40%, whereas the hydrogenation process of the present invention is about 3 hours. Cumyl alcohol can be obtained with a conversion rate of 80%, a selectivity of 95%, and a yield of 80% or more within a hydrogenation reaction time, and a conversion rate of 99%, a selectivity of 98%, and a yield of 98% or more within a hydrogenation reaction time of about 4 hours. Cumyl alcohol can be obtained. Increasing the reaction time can also yield cumyl alcohol with substantially 100% conversion. In addition, cumene, which is mixed with cumene hydroperoxide in the hydrogenation process, may be converted to some cumyl alcohol, and thus, further yield improvement may be expected.

다음에, 상기 쿠밀 알코올을 포함하는 반웅물을 탈수 반웅시키고 ((c)단계), 상기 수소화 반응을 거치지 않은 상기 쿠맨 하이드로퍼옥사이드 스트림의 나머지 부분을 탈수 반응시킨다 ((d)단계).  Next, the reaction product containing the cumyl alcohol is dehydrated (step (c)), and the remaining portion of the Coman hydroperoxide stream which has not undergone the hydrogenation reaction is dehydrated (step (d)).

상기 (c)단계는 쿠밀 알코을의 탈수 반웅에 의해 알파 메틸 스티렌을 얻는 공정이다. 또한, 상기 (d)단계는 쿠멘 하이드로퍼옥사이드의 탈수 반웅에 의해 페놀 및 아세톤을 얻는 공정이다. .  Step (c) is a step of obtaining alpha methyl styrene by dehydration reaction of cumyl alcohol. In addition, step (d) is a step of obtaining phenol and acetone by dehydration reaction of cumene hydroperoxide. .

본 발명의 일 실시예에 따르면, 상기 (c) 단계 및 (d) 단계는 동일한 반웅기에서 동시에 수행될 수 있다.  According to an embodiment of the present invention, the steps (c) and (d) may be performed simultaneously in the same reaction period.

상기 (c) 단계 및 (d) 단계를 동시에 수행할 때, 수소화 반웅을 거친 쿠밀 알코올 및 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분은 흔합되어 흔합물 상태로 탈수반웅올 진행한다. 이때 상기 쿠밀 알코올 및 쿠멘 하이드로퍼옥사이드 스트림을 포함하는 흔합물은When carrying out steps (c) and (d) simultaneously, the cumyl alcohol subjected to the hydrogenation reaction and the remainder of the cumene hydroperoxide stream not subjected to the hydrogenation reaction are mixed to proceed with dehydration in the form of a mixture. At this time The mixture comprising the cumyl alcohol and cumene hydroperoxide stream is

80 내지 82 중량 %의 농도로 농축하여 탈수반웅을 진행할 수 있다. Concentration at a concentration of 80 to 82% by weight may proceed to dehydration reaction.

본 발명의 일 실시예에 따르면, 상기 (c) 단계에서, 상기 쿠밀 알코올을 포함하는 반웅물은 산성 촉매 하에 탈수 반웅시킬 수 있다.  According to an embodiment of the present invention, in the step (c), the semi-ungmul containing cumyl alcohol may be dehydrated under acidic catalyst.

또한, 상기 (d) 단계에서, 상기 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분은 산성 촉매 하에 탈수 반웅시킬 수 있다.  Further, in step (d), the remainder of the cumene hydroperoxide stream that has not undergone the hydrogenation reaction can be dehydrated under acidic catalyst.

상기 산성 촉매는 액체 또는 고체 산성 촉매일 수 있다. 상기 액체 산성 촉매는 염산, 황산 또는 질산이고, 바람직하게는 황산을 사용할 수 있다. 또한 상기 고체 산성 촉매는 6 족 금속 산화물에 의해 개질된 4 족 금속 산화물, 황산화된 전이금속 산화물, 세륨 옥사이드와 4 족 큼속 산화물의 흔합된 금속 산화물, 및 이들의 혼합물로 이루어진 군으로부터 선택되는 것이 바람직하다.  The acidic catalyst may be a liquid or solid acidic catalyst. The liquid acidic catalyst is hydrochloric acid, sulfuric acid or nitric acid, preferably sulfuric acid can be used. The solid acidic catalyst is also selected from the group consisting of Group 4 metal oxides modified by Group 6 metal oxides, sulfated transition metal oxides, mixed metal oxides of cerium oxides and Group 4 bimetallic oxides, and mixtures thereof. desirable.

본 발명의 다른 실시예에 따르면, 상기 (c) 단계에서, 상기 쿠밀 알코올을 포함하는 반웅물은 레진 촉매 하에 탈수 반응시킬 수 있다.  According to another embodiment of the present invention, in the step (c), the semi-ungmul containing cumyl alcohol may be dehydrated under a resin catalyst.

또한, 상기 (d) 단계에서, 상기 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분은 레진 촉매 하에 탈수 반웅시킬 수 있다.  Further, in the step (d), the remaining portion of the cumene hydroperoxide stream that has not undergone the hydrogenation reaction can be dewatered under a resin catalyst.

상기 레진 촉매는 예를 들어, 폴리스티렌계의 양이온 교환수지일 수 있으며, 술폰화된 폴리스티렌계 양이온 교환수지 촉매를 사용하는 것이 바람직하다. 상기 '폴리스티렌계 양이온 교환수지에서 다양한 농도의 술폰산기를 포함하는 수지를 적절하게 선택하여 사용할 수 있다. 예를 들어, 술폰산기의 농도가 약 30 내지 60%인 양이온 교환수지를 사용할 수 있다. 또한, 상기 레진 촉매를 이용한 탈수 반웅은 약 50 내지 약 90 'C 의 온도 조건에서 약 0.2 내지 약 7 시간 동안 수행할 수 있으나, 본 발명이 이에 제한되지는 않는다. The resin catalyst may be, for example, a polystyrene-based cation exchange resin, it is preferable to use a sulfonated polystyrene-based cation exchange resin catalyst. The 'it is a resin containing a sulfonic acid group at various concentrations in the polystyrene-based cation exchange resin can be appropriately selected. For example, a cation exchange resin having a concentration of sulfonic acid group of about 30 to 60% can be used. In addition, the dehydration reaction using the resin catalyst may be performed for about 0.2 to about 7 hours at a temperature condition of about 50 to about 90 'C, but the present invention is not limited thereto.

상기 레진 촉매 하에 쿠밀 알코을의 탈수반응을 수행함으로써, 보다 높은 전환을 및 선택도로 알파 메틸 스티렌이 생성될 수 있는 추가적인 장점이 있다. 또한 상기 생성물 중에는 미량의 아세토페논, 쿠멘 및 중질 화합물 (heavy)이 더 포함될 수 있다. 필요에 따라 중질 화합물의 생성을 최소화하기 위해 상기 (c)단계를 수행하기 전에, 상기 (b)단계의 수소화 반웅에 사용된 쿠멘 하이드로퍼옥사이드 스트림을 제외한 나머지 스트림의 잔류물과 (b)단계에서 얻어진 쿠밀 알코올의 흔합물을 희석할 수도 있다. 본 발명의 다른 실시예에 따르면, 상기 (c) 단계 및 (d) 단계는 별개의 반웅기에서 분리하여 수행될 수 있다. By carrying out the dehydration of cumyl alcohol under the resin catalyst, there is an additional advantage that alpha methyl styrene can be produced with higher conversion and selectivity. Also, the product may further include trace amounts of acetophenone, cumene, and heavy compounds. In step (b) and residues of the remaining streams except the cumene hydroperoxide stream used in the hydrogenation reaction of step (b), before performing step (c) to minimize the production of heavy compounds, if necessary. The obtained mixture of cumyl alcohol can also be diluted. According to another embodiment of the present invention, step (c) and step (d) may be performed separately in a separate reaction period.

즉, 수소화 반웅에 의해 전환된 상기 쿠밀 알코올의 탈수반응과 수소화 반응을 거치지 않은 쿠멘 하이드로퍼옥사이드의 탈수반응이 물리적으로 분리된 별도의 분해 반응기에서 각각 수행될 수 있다.  That is, the dehydration of cumyl alcohol converted by hydrogenation reaction and the dehydration of cumene hydroperoxide without hydrogenation may be performed in separate physically separated reactors.

이에 따라, 페놀 및 아세톤을 생성하는 탈수공정과 알파 메틸 스티렌을 생성하는 탈수공정의 세부 공정 조건을 각각 최적화하여 다르게 설정할 수 있어 페놀 및 알파 메틸 스티렌의 생산량을 모두 증가시킬 수 있는 추가의 장점이 있다.  Accordingly, the detailed process conditions of the dehydration process for producing phenol and acetone and the dehydration process for producing alpha methyl styrene can be optimized and set differently, so that there is an additional advantage of increasing both the yield of phenol and alpha methyl styrene. .

예를 들어, 본 발명의 일 실시예에 따르면, 상기 쿠밀 알코올의 탈수 반응은 레진 촉매 하에서 수행하고, 상기 수소화 반웅을 거치지 않은 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분은 산성 촉매 하에 탈수 반웅시킬 수 있다. 이때, 상기 쿠밀 알코올의 탈수 반웅에 사용되는 레진 촉매는 상기 쿠밀 알코올 100증량부에 대하여 약 1 내지 약 10 중량부로 사용할 수 있다. 또한, 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분에 대해 산성 촉매 하에 탈수 반웅을 수행하는 경우 중화 반웅을 거치는 것이 바람직하나, 상기 쿠밀 알코올의 탈수 반웅에 대해서는 레진 촉매를 사용함으로써 탈수 반응 후 중화 반응을 거칠 필요가 없다.  For example, according to one embodiment of the present invention, the dehydration reaction of cumyl alcohol may be performed under a resin catalyst, and the remainder of the cumene hydroperoxide stream which has not undergone the hydrogenation reaction may be dewatered under acidic catalyst. In this case, the resin catalyst used for dehydration reaction of cumyl alcohol may be used in an amount of about 1 to about 10 parts by weight based on 100 parts by weight of cumyl alcohol. In addition, when the dehydration reaction is carried out under acidic catalyst to the remainder of the cumene hydroperoxide stream, it is preferable to undergo a neutralization reaction, but for the dehydration reaction of the cumyl alcohol, a resin catalyst is used to undergo a neutralization reaction after the dehydration reaction. no need.

본 발명의 일 실시예에 따르면, 상기 수소화 반응을 거치지 않은 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분은 농축하여 탈수 반웅을 진행할 수 있다. ,  According to one embodiment of the present invention, the remaining portion of the cumene hydroperoxide stream not subjected to the hydrogenation reaction may be concentrated to proceed with dehydration reaction. ,

이처럼 탈수 공정을 분리하여 수행하면, 주 생산물인 페놀 및 아세톤의 생산량이 감소시키지 않으면서 알파 메틸 스티렌의 생산량을 증가시킬 수 있는 이점이 있다. 또한 탈수 공정에서 쿠멘 하이드로퍼옥사이드와 쿠밀 알코을이 하나의 반웅기에 공존할 때 이들간의 반웅에 따라 부산물이 생성되는 것을 방지할 수 있는 추가적인 이점이 있다. 예를 들어, 탈수 공정을 분리하여 수행할 때 불순물의 함량은 페놀, 아세톤 및 알파 메틸 스티렌의 총 함량에 대해 7 중량% 미만이며, 바람직하게는 5중량0 /0 미만일 수 있다. If the dehydration process is carried out in this way, there is an advantage that can increase the production of alpha methyl styrene without reducing the production of phenol and acetone as the main product. In the dehydration process, when cumene hydroperoxide and cumyl alcohol coexist in one reaction period, The reaction has the additional advantage of preventing the production of by-products. For example, the amount of time to perform separating and dewatering step the impurity is less than 7% by weight based on the total amount of phenol, acetone and alpha methyl styrene, may be less than 5 parts by weight and preferably 0/0.

상기 (c) 단계 및 (d)단계 이후에, 상기 페놀, 아세톤 및 알파 메틸 스티렌을 포함하는 생성물을 정제하고 증류에 의해 분리하는 단계를 더 포함할 수 있다. 이러한 과정을 통해, 알파 메틸 스티렌, 페놀, 및 아세톤이 각각 분리될 수 있다.  After step (c) and step (d), it may further comprise the step of purifying the product containing the phenol, acetone and alpha methyl styrene and separating by distillation. Through this process, alpha methyl styrene, phenol, and acetone can each be separated.

상기 정제 단계는 통상의 조건으로 사용할 수 있다. 또한 상기 증류 조건은 특별히 한정되지 않고 통상의 방법을 통해 이루어질 수 있다. 그러면 본 발명의 일 구현예에 따른 페놀, 아세톤 및 알파 메틸 스티렌의 제조방법에 대하여 도면을 참조하여 보다 구체적으로 설명한다. 도 2 는 본 발명의 일 실시예에 따라 페놀, 아세톤, 및 알파 메틸 스티렌을 생산하기 위한 공정도를 간략히 도시한 것이다.  The purification step can be used under ordinary conditions. In addition, the distillation conditions are not particularly limited and may be made through a conventional method. Next, a method for preparing phenol, acetone and alpha methyl styrene according to one embodiment of the present invention will be described in more detail with reference to the accompanying drawings. 2 is a simplified illustration of a process for producing phenol, acetone, and alpha methyl styrene in accordance with one embodiment of the present invention.

도 2 를 참조하면, 본 발명의 방법은, 쿠멘의 산화를 진행하기 위한 산화 반웅기 (10); 상기 산화 후 얻어진 쿠멘 하이드로퍼옥사이드 스트림의 일부를 수소화 반웅에 사용하기 위한 수소화 반응기 (catalyst hydrogenation reactor)(30); 상기 수소화 반웅으로 얻어진 쿠밀 알코을 및 상기 수소화 반응에 사용하지 않은 나머지 쿠멘 하이드로퍼옥사이드 스트림을 농축하기 위한 스트리퍼 (Stripper)(40); 상기 스트리퍼에서 농축된 흔합물의 탈수 반웅을 진행하기 위한 분해 반웅기 (cleavage reactor)(60); 상기 탈수 반웅으로 얻어진 생성물의 정제를 진행하기 위한 정제 장치 (70); 및 생성물을 분리하기 위한 분리 장치 (80)를 구비하여 진행될 수 있다. 또한 상기 산화 반웅기 (10)와 스트리퍼 (40) 사이, 및 스트리퍼 (40)와 분해 반웅기 (60) 사이에는 저장기 (receiver)(20,50)가 구비될 수 있다. Referring to FIG. 2, the method of the present invention comprises: an oxidation reaction reactor 10 for proceeding oxidation of cumene; A hydrogenation reactor 30 for using a portion of the cumene hydroperoxide stream obtained after the oxidation in a hydrogenation reaction; The hydrogenation stripper for concentrating the cumyl alkoeul and the remaining cumene hydroperoxide stream has not been used in the hydrogenation reaction resulting in banung (S tripper) (40); A cleavage reactor 60 for proceeding with dehydration reaction of the complex concentrated in the stripper; A refining apparatus (70) for purifying the product obtained by the dehydration reaction; And a separation device 80 for separating the product. In addition, reservoirs 20 and 50 may be provided between the oxidation reaction reactor 10 and the stripper 40, and between the stripper 40 and the decomposition reaction reactor 60.

구체적으로, 본 발명은 쿠멘의 산화로 저농도를 갖는 쿠멘 하이드로퍼옥사이드와 쿠밀 알코을을 제조하고, 상기 쿠멘 하이드로퍼옥사이드의 적어도 일부를 농축 없이 바로 수소화 반웅시켜 쿠밀 알코올을 제조하고, 상기 수소화 반웅시 사용되지 않은 쿠멘 하이드로퍼옥사이드의 나머지 잔류물과 상기 수소화 반응으로 얻은 쿠밀 알코을을 흔합하여 쿠밀 알코을을 포함하는 반옹물을 준비하고, 이를 탈수 반웅시 킴으로써, 생산성 이 증가된 알파 메틸 스티 렌을 포함하는 생성물을 얻을 수 있다. 상기 생성물에는 페놀 및 아세톤도 함께 포함되 어 있으므로, 상기 단계 이후에 상기 생성물을 정 제하고 증류하여 페놀 및 아세톤과 함께 생산성 이 증가된 알파 메틸 스티 렌을 얻는 특징 이 있다. 따라서, 상기 쿠멘 하이드로퍼옥사이드의 수소화 공정을 통해, 기존보다 쿠멘 하이드로퍼옥사이드의 쿠밀 알코올로의 전환율을 향상시 켜 그 함량을 증감시 킬 수 있으며 , 최종적으로 알파 메틸 스티 렌의 양도 증감시 킬 수 있다. 즉, 본 발명은 쿠멘을 산화 반웅기 (10)로 공급하여 산소 존재 하에 쿠멘의 산화 반웅을 진행한다. 본 발명 의 일 실시 예에 따르면, 산화 반웅기 (10)는 도면에 표시하지는 않았지만 복수 개를 구비하여 단계적으로 산화 반응을 진행할 수 있다. 예를 들어 , 3 개의 산화 반응기 에서 3 단계에 걸쳐 산화 반웅을 진행할 수 있다. 산화 반응기 (10)에서는 상기 쿠멘의 산화를 통해 5 내지 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드 스트림 이 생성되며, 여기 에는 소량의 쿠밀 알코을이 포함되어 있을 수 있다. Specifically, the present invention produces cumene hydroperoxide and cumyl alcohol having a low concentration by the oxidation of cumene, and at least a portion of the cumene hydroperoxide is directly reacted without hydrogenation to produce cumyl alcohol, the hydrogenation reaction when used Un Cumen By mixing the remaining residues of hydroperoxide and cumyl alcohol obtained by the hydrogenation reaction to prepare a reflux containing cumyl alcohol, and dewatering it, a product containing alpha methyl styrene having increased productivity is obtained. Can be. Since the product also contains phenol and acetone, the product is purified and distilled after the step to obtain alpha methyl styrene with increased productivity with phenol and acetone. Therefore, through the hydrogenation process of cumene hydroperoxide, the conversion rate of cumene hydroperoxide to cumyl alcohol can be improved and the content thereof can be increased or decreased, and the amount of alpha methyl styrene can be increased or decreased. have. That is, the present invention feeds cumene to the reaction vessel 10 and proceeds the reaction reaction of cumene in the presence of oxygen. According to one embodiment of the present invention, although not shown in the figure, the oxidative reaction reactor 10 may be provided with a plurality of oxidation reactions in stages. For example, the reaction may proceed in three stages in three oxidation reactors. In the oxidation reactor 10, a stream of cumene hydroperoxide of from 5 to 25 parts by weight 0/0 concentration is generated through the oxidation of the cumene, this may contain a small amount of cumyl alkoeul.

이후, 본 발명은 상기 스트림 중 일부를 분리 하여 저장기 (20)로 이송한 후 수소화 반응기 (30)에 공급하여 수소화 반응을 진행시 킨다. 이 때, 저장기 (20)에 이송된 저농도의 쿠멘 하이드로퍼옥사이드 스트림은 촉매 수소화 반웅기 (30) 상단 (top-down) 또는 하단 (bottom-up)으로 공급하여 수소화 반웅으로 쿠밀 알코올을 제조한다. 상기 수소화 반웅에 이용하는 반웅기는 Thereafter, the present invention separates a part of the stream and transfers the reservoir 20 to the hydrogenation reactor 30 to proceed with the hydrogenation reaction. At this time, the low concentration of cumene hydroperoxide stream conveyed to the reservoir 20 is fed to the top-down or bottom-up of the catalytic hydrogenation reaction reactor 30 to produce cumyl alcohol with hydrogenation reaction. . The reaction vessel used for the hydrogenation reaction is

CSTR 반웅기 (Continuous stirred-tank reactor)를 통하여 반응을 진행할 수 있으나, 이에 한정 되지 않고 통상의 수소화 반웅 조건에 이용되는 것이라면 모두 사용 가능하다. 예를 들면, 수소화 반응기 (30)에는 촉매가 층전되어 있고, 수소를 주입하고 내부 온도가 유지되도록 하여 반웅을 진행하는 것이 바람직하다. 본 발명의 일 실시 예에 따르면, 상기 수소화 반웅기 (30)에는 Pd.The reaction may proceed through a CSTR continuous stirred-tank reactor, but the present invention is not limited thereto, and any reaction may be used as long as it is used under ordinary hydrogenation reaction conditions. For example, it is preferable that the catalyst is layered in the hydrogenation reactor 30, and reaction is performed by injecting hydrogen and maintaining the internal temperature. According to an embodiment of the present invention, the hydrogenation reaction reactor 30 has a Pd .

Co/C 촉매를 충전하여 반웅을 수행할 수 있다. 또한 상기 반웅물인 농축된 쿠멘 하이드로퍼옥사이드 스트림은 가압펌프를 이용하여 반웅기 상단으로 주입할 수 있다. 상기 수소화 반웅에 의 해 쿠멘 하이드로퍼옥사이드는 쿠밀 알코올로 전환돤다. 수소화 반웅이 완료되면, 제조된 쿠밀 알코올은 다시 저장기 (20)로 공급되도록 하고, 이를 통해 스트리퍼 (40)로 이송한다. 또한, 상기 수소화 반웅을 진행하지 않은 쿠멘 하이드로퍼옥사이드의 나머지 스트림은 스트리퍼 (40)로 바로 이송시 킨다. The reaction can be carried out by charging the Co / C catalyst. In addition, the concentrated cumene hydroperoxide stream may be injected into the top of the reaction vessel using a pressure pump. By the hydrogenation reaction cumene hydroperoxide was converted to cumyl alcohol. When the hydrogenation reaction is completed, the produced cumyl alcohol is supplied back to the reservoir 20, and is transferred to the stripper 40 through it. In addition, the remaining stream of cumene hydroperoxide that has not undergone the hydrogenation reaction is sent directly to stripper 40.

이에 따라, 스트리퍼 (40)에는 상기 수소화 반응으로 얻은 쿠밀 알코올에 더하여, 수소화 반웅에 이용하지 않은 쿠멘 하이드로퍼옥사이드의 나머지 스트림 및 산화 반웅기 (10)에서의 쿠멘의 산화에 의한 소량의 쿠밀 알코올의 흔합물을 포함한다.  Accordingly, stripper 40 contains a small amount of cumyl alcohol by oxidation of cumene in the remaining stream of cumene hydroperoxide not used for hydrogenation reaction and cumene in the reaction vessel 10, in addition to cumyl alcohol obtained by the hydrogenation reaction. Includes the complex.

이후, 스트리퍼 (40)에서는 상기 흔합물을 '농축한 후 저장기 (50)를 거 쳐 분해 반웅기 (60)로 이송되도록 한다. 본 발명의 일 실시 예에 따르면, 상기 흔합물은 80 내지 82 중량 %의 농도로 농축할 수 있다. Thereafter, the stripper 40 ' concentrates the mixture and passes through the reservoir 50 to the decomposition reaction vessel 60. According to one embodiment of the invention, the mixture may be concentrated to a concentration of 80 to 82% by weight.

그런 다음, 상기 분해 반웅기 (60)에서 상기 흔합물에 대하여 탈수 반웅을 수행하여 쿠멘 하이드로퍼옥사이드를 페놀 및 아세톤으로 분해시키고, 쿠밀 알코올을 알파 메틸 스티 렌으로 탈수시키도록 한다. 본 발명 의 일 실시 예에 따르면, 분해 반웅기 (60)에는 산성 촉매 또는 레진 촉매를 충진하여 탈수 반웅을 수행할 수 있다.  Then, dehydration reaction is performed on the mixture in the decomposition reaction device 60 to decompose cumene hydroperoxide into phenol and acetone, and decompose cumyl alcohol with alpha methyl styrene. According to one embodiment of the present invention, the decomposing reaction device 60 may be filled with an acidic catalyst or a resin catalyst to perform dehydration reaction.

상기 분해 반웅기 (60)에서 생성된 페놀, 아세톤 및 알파 메틸 스티 렌의 흔합물은 정 제 장치 (70)로 이송하여 정 제 반웅을 진행한다.  The mixture of phenol, acetone and alpha methyl styrene produced in the decomposition reaction reactor 60 is transferred to the purification apparatus 70 to proceed with the purification reaction.

마지막으로, 정 제된 흔합물을 분리 장치 (80)로 이송하여 증류를 통해 각각 페놀, 아세톤 및 알파 메틸 스티 렌으로 분리 한다.  Finally, the purified mixture is transferred to a separation device 80 and separated by distillation into phenol, acetone and alpha methyl styrene, respectively.

최종적으로 분리 되는 페놀, 아세톤 및 알파 메틸 스티 렌은 별도로 연결 설치 된 배출구를 통해 수집 저장조로 모아질 수 있다.  The phenol, acetone and alpha methyl styrene that are finally separated can be collected into a collection reservoir through separately connected outlets.

이 때, 본 발명 에 있어서, 각 반웅단계에 이용되는 반응기는 그 조건이 특별히 한정되지 않고, 이 분야에 있어서 잘 알려진 통상의 반웅기를 사용할 수 있다. 또한 각 반웅기는 별도의 이송라인을 통해 연결 설치될 수 있다. 본 발명의 다른 실시 예에 따른 페놀, 아세톤 및 알파 메틸 스티 렌의 제조방법 에 대하여 도면을 참조하여 보다 구체적으로 설명 한다.  At this time, in the present invention, the reactor used for each reaction step is not particularly limited in its condition, it is possible to use a conventional reaction reaction well known in the art. In addition, each semi-unggi can be connected through a separate transfer line. A method for preparing phenol, acetone and alpha methyl styrene according to another embodiment of the present invention will be described in more detail with reference to the accompanying drawings.

도 3 은 본 발명의 일 실시 예에 따라 페놀, 아세톤 및 알파 메틸 스티 렌을 생산하기 위 한 공정도를 간략히 도시 한 것 이다. 도 3 을 참조하면, 본 발명의 방법은, 쿠멘의 산화를 진행하기 위한 산화 반웅기 (100); 상기 산화 후 얻어진 쿠멘 하이드로퍼옥사이드 스트림의 일부를 수소화 반웅에 사용하기 위한 수소화 반응기 (catalyst hydrogenation reactor)(300); 상기 수소화 반웅에 사용하지 않은 나머지 쿠멘 하이드로퍼옥사이드 스트림을 농축하기 위한 스트리퍼 (stripper)(400); 상기 수소화 반웅으로 얻어진 쿠밀 알코올의 탈수반웅을 진행하기 위한 제 1 분해 반웅기 (first cleavage reactor)(320); 상기 스트리퍼에서 상기 수소화 반웅에 사용하지 않은 나머지 쿠멘 하이드로퍼옥사이드 스트림의 탈수 반웅을 진행하기 위한 제 2 분해 반웅기 (second cleavage reactor)(600); 상기 제 2 분해 반응기로 (600)부터 얻어진 생성물의 중화를 진행하기 위한 중화 장치 (700); 및 상기 생성물들을 분리하기 위한 분리 장치 (800)를 구비하여 진행될 수 있다. 또한 상기 산화 반웅기 (100)와 스트리퍼 (400)사이, 스트리퍼 (400)와 제 2 분해 반웅기 (600)사이에는 저장기 (receiver)(200, 500)가 더 구비될 수 있다. 또한, 상기 수소화 반웅기 (300)와 제 1 분해 반웅기 (320)사이에도 저장기 (310)가 더 구비될 수 있다. Figure 3 is a simplified view of a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention. Referring to Figure 3, the method of the present invention, the oxidation reaction step for proceeding the oxidation of cumene (100); A hydrogenation reactor 300 for using a portion of the cumene hydroperoxide stream obtained after the oxidation in a hydrogenation reaction; A stripper 400 for concentrating the remaining cumene hydroperoxide stream not used in the hydrogenation reaction; A first cleavage reactor 320 for proceeding with dehydration of cumyl alcohol obtained by the hydrogenation reaction; A second cleavage reactor 600 for proceeding dehydration of the remaining cumene hydroperoxide stream not used for the hydrogenation reaction in the stripper; A neutralization apparatus 700 for proceeding neutralization of the product obtained from the second decomposition reactor 600; And a separation apparatus 800 for separating the products. In addition, receivers 200 and 500 may be further provided between the oxidation reaction reactor 100 and the stripper 400, and between the stripper 400 and the second decomposition reaction reactor 600. In addition, a reservoir 310 may be further provided between the hydrogenation reaction vessel 300 and the first decomposition reaction reactor 320.

구체적으로, 본 발명은 쿠멘의 산화로 저농도를 갖는 쿠멘 하이드로퍼옥사이드와 쿠밀 알코을을 제조하고, 상기 쿠멘 하이드로퍼옥사이드의 적어도 일부를 농축 없이 바로 수소화 반웅시켜 쿠밀 알코올을 제조하고 이어서 이를 레진 촉매 하에서 탈수 반응시키며, 상기 수소화 반웅시 사용되지 않은 쿠멘 하이드로퍼옥사이드의 나머지 부분을 별도로 탈수 반웅시킴으로써, 생산성이 모두 증가된 페놀, 아세톤 및 알파 메틸 스티렌을 포함하는 생성물을 얻을 수 있다.  Specifically, the present invention produces cumene hydroperoxide and cumyl alcohol having a low concentration by the oxidation of cumene, and at least a portion of the cumene hydroperoxide is directly reacted without hydrogenation to produce cumyl alcohol, which is then dehydrated under a resin catalyst. By reacting and separately dehydrating the remaining portion of cumene hydroperoxide that was not used in the hydrogenation reaction, a product containing phenol, acetone and alpha methyl styrene with increased productivity can all be obtained.

즉, 쿠멘 하이드로퍼옥사이드로부터 탈수 반웅에 의해 페놀 및 아세톤을 생성하는 단계와 쿠밀 알코올로부터 탈수 반웅에 의해 알파 메틸 스티렌을 생성하는 단계를 별도로 진행한 후, 상기 단계 '이후에 페놀, 아세톤 및 알파 메틸 스티렌의 생성물들을 흔합하여 정제하고 분리함으로써, 주 생성물인 페놀 및 아세톤의 생산량 감소 없이 동시에 생산성이 증가된 알파 메틸 스티렌을 얻는 특징이 있다. 또한, 쿠밀 알코을과 쿠멘 하이드로퍼옥사이드가 공간적으로 분리된 상태에서 독립적으로 분해 반응을 진행하므로 이들의 반웅에 의한 부산물이 발생할 염 려가 없어 전체 불순물의 함량도 낮아진다. That is, after the step of producing phenol and acetone by dehydration reaction from cumene hydroperoxide and the step of producing alpha methyl styrene by dehydration reaction from cumyl alcohol, after the step ' phenol, acetone and alpha methyl By combining, purifying and separating the products of styrene, it is characterized by obtaining alpha methyl styrene with increased productivity at the same time without decreasing the production of the main products phenol and acetone. In addition, the decomposition reaction of cumyl alcohol and cumene hydroperoxide independently in the spatial separation state As it proceeds, there is no fear of by-products caused by these reactions, and the content of total impurities is lowered.

도 3 을 참고로 하여 보다 구체적으로 설명하면, 먼저 쿠멘을 산화 반웅기 (100)로 공급하여 산소 존재 하에 쿠멘의 산화 반응을 진행한다. 본 발명의 일 실시 예에 따르면, 산화 반웅기 (100)는 도면에 표시하지는 않았지만 복수 개를 구비하여 단계적으로 산화 반웅을 진행할 수 있다. 예를 들어 , 3 개의 산화 반웅기 에서 3 단계에 걸쳐 산화 반웅을 진행할 수 있다. 상기 쿠멘의 산화를 통해 5 내지 25 중량 % 농도의 쿠멘 하이드로퍼옥사이드' 스트림 이 생성된다. More specifically with reference to FIG. 3, first, cumene is supplied to the oxidative reaction reactor 100 to perform an oxidation reaction of cumene in the presence of oxygen. According to one embodiment of the present invention, although the reaction reactor 100 is not shown in the drawing, a plurality of dogs may be provided in step by step oxidation reaction. For example, the oxidation reaction may be performed in three stages in three oxidation reactions. Oxidation of the cumene produces a cumene hydroperoxide ' stream at a concentration of 5 to 25% by weight.

이후, 본 발명은 상기 쿠멘 하이드로퍼옥사이드 스트림 중 일부를 분리하여 저장기 (200)를 거쳐 수소화 반응기 (300)에 공급하여 수소화 반웅올 진행시 킨다. 저장기 (200)에 이송된 저농도의 쿠멘 하이드로퍼옥사이드 스트림은 촉매를 수소화 반응기 (300) 상단 (top-down) 또는 하단 (bottom- up)으로 공급하여 수소화 반웅으로 쿠밀 알코을을 제조할 수 있다. 상기 수소화 반웅에 이용하는 반웅기는 CSTR 반웅기 (Continuous stirred-tank reactor)를 통하여 반웅을 진행할 수 있으나, 이 에 한정되지 않고 통상의 수소화 반웅 조건에 이용되는 것 이 라면 모두 사용 가능하다. 예를 들면, 수소화 반웅기 (300)에 는 촉매가 층전되 어 있고, 수소를 주입하고 내부 온도가 유지되도록 하여 반웅을 진행하는 것 이 바람직하다. 본 발명의 일 실시 예에 따르면 수소화 반웅기 (300)에는 Pd-Co/C 촉매를 층전하여 반웅을 진행할 수 있다. 또한 상기 반웅물인 농축된 쿠멘 하이드로퍼옥사이드 스트림은 가압핍프를 이용하여 반웅기 상단으로 주입할 수 있다. 상기 수소화 반웅에 의해 상기 쿠멘 하이드로퍼옥사이드는 쿠밀 알코을로 전환된다.  Thereafter, the present invention separates a part of the cumene hydroperoxide stream and supplies it to the hydrogenation reactor 300 via the reservoir 200 to proceed with the hydrogenation reaction. The low concentration cumene hydroperoxide stream sent to reservoir 200 can feed catalyst to the top-down or bottom-up of hydrogenation reactor 300 to produce cumyl alcohol as a hydrogenation reaction. The reaction vessel used for the hydrogenation reaction may be subjected to reaction through a CSTR reaction reactor, but is not limited thereto, and any reaction may be used as long as it is used under ordinary conditions of hydrogenation reaction. For example, it is preferable that the catalyst is layered in the hydrogenation reaction reactor 300, and reaction is performed by injecting hydrogen and maintaining the internal temperature. According to an embodiment of the present invention, the reaction may be performed by layering a Pd-Co / C catalyst on the hydrogenation reaction reactor 300. In addition, the concentrated cumene hydroperoxide stream may be injected into the top of the reaction counter using a pressurized pump. The hydrogenation reaction converts the cumene hydroperoxide to cumyl alcohol.

. 수소화 반웅이 완료되면, 제조된 쿠밀 알코을은 다시 저 장기 (310)로 공급되도록 하고, 이를 통해 제 1 분해 반웅기 (320)로 이송한다. 제 1 분해 반응기 (320)에서 알파 메틸 스티 렌으로의 탈수 반웅을 진행한다. 본 발명의 일 실시예에 따르면, 상기 탈수 · 반웅은 산성 촉매를 이용하여 실시할 수 있다. 또는 본 발명의 다른 실시 예에 따르면, 상기 탈수반웅은 레진 촉매를 이용하여 수행할 수 있다. 예를 들어 , 레진 촉매가 비드 (bid)등을 통해 고정화된 제 1 분해 반웅기 (320)내에 쿠밀 알코올을 통과시 킴으로써 쿠밀 알코올이 분해 반웅을 거쳐 알파 메틸 에틸렌을 포함하는 생성물을 생산한다. . When the hydrogenation reaction is completed, the prepared cumyl alcohol is supplied back to the low-term (310), and is transferred to the first decomposition reaction vessel (320). Dehydration reaction to alpha methyl styrene is performed in the first decomposition reactor 320. According to one embodiment of the invention, the dehydration and reaction can be carried out using an acid catalyst. Alternatively, according to another embodiment of the present invention, the dehydration reaction may be performed using a resin catalyst. For example, cumyl is passed through the cumyl alcohol in the first cracking reactor 320 immobilized via a beads or the like. The alcohol undergoes a decomposition reaction to produce a product comprising alpha methyl ethylene.

제 1 분해 반응기 (320)에서 생성된 알파 메틸 에틸렌을 포함하는 생성물은 이후 하기에서 설명하는 제 2 분해 반응기 (600) 및 중화 장치 (700)를 거친 페놀 및 아세톤을 포함하는 생성물과 합쳐진다.  The product comprising alpha methyl ethylene produced in the first cracking reactor 320 is then combined with the product comprising phenol and acetone via the second cracking reactor 600 and the neutralizer 700 described below.

상기 수소화 반웅을 진행하지 않은 쿠멘 하이드로퍼옥사이드의 나머지 스트림은 스트리퍼 (400)로 바로 이송시킨다. 이에 따라, 스트리퍼 (400)에는 상기 수소화 반응에 이용하지 않은 쿠멘 하이드로퍼옥사이드를 포함한다. 또한 스트리퍼 (400)는 및 쿠멘의 산화에 의해 수득된 소량의 쿠밀 알코을을 포함할 수 있다.  The remaining stream of cumene hydroperoxide that has not undergone the hydrogenation reaction is sent directly to stripper 400. Accordingly, the stripper 400 includes cumene hydroperoxide not used in the hydrogenation reaction. The stripper 400 may also include small amounts of cumyl alcohol obtained by the oxidation of cumene.

그런 다음, 제 2 분해 반응기 (600)에서 상기 쿠멘 하이드로퍼옥사이드에 대하여 탈수 반웅을 수행하여 쿠멘 하이드로퍼옥사이드를 페놀 및 아세톤으로 분해시킨다. 본 발명의 일 실시예에 따르면, 상기 제 2 분해 반웅기 (600)에서의 탈수 반웅은 산성 촉매 하에 수행될 수 있다. 상기 제 1 분해 반웅기 (320)와 제 2 분해 반웅기 (600)에서의 온도, 압력, 반웅시간, 촉매종류, 촉매량 등의 반웅 조건은 각각 독립적으로 설정할 수 있다.  Then, dehydration reaction is performed on the cumene hydroperoxide in the second decomposition reactor 600 to decompose the cumene hydroperoxide into phenol and acetone. According to one embodiment of the present invention, the dehydration reaction in the second decomposition reaction reactor 600 may be performed under an acidic catalyst. Reaction conditions such as temperature, pressure, reaction time, catalyst type, and catalyst amount in the first decomposition reaction reactor 320 and the second decomposition reaction reactor 600 may be independently set.

이에, 제 2 분해 반웅기 (600)에서 생성된 페놀 및 아세톤을 포함하는 생성물은 중화 장치 (700)로 이송하여 중화 공정을 수행한다.  Accordingly, the product containing phenol and acetone produced in the second decomposition reaction step 600 is transferred to the neutralization device 700 to perform a neutralization process.

다음에, 중화 공정을 거친 상기 페놀 및 아세톤을 포함하는 생성물 및 제 1 분해 반웅기 (320)에서 생성된 알파 메틸 스티렌을 포함하는 생성물은 합쳐져 분리 장치 (800)로 이송한다. 분리 장치 (800)에서는 정제 및 증류를 통해 각각 페놀, 아세톤 및 알파 메틸 스티렌으로 분리한다. 또한 최종적으로 분리되는 페놀, 아세톤 및 알파 메틸 스티렌은 별도로 연결 설치된 배출구를 통해 수집 저장조로 모아질 수 있다.  Next, the product comprising the phenol and acetone, which have undergone the neutralization process, and the product containing alpha methyl styrene produced in the first cracking reaction step 320, are combined and transferred to the separation device 800. Separation device 800 separates into phenol, acetone and alpha methyl styrene, respectively, through purification and distillation. The final separated phenols, acetone and alpha methyl styrene can also be collected into collection reservoirs through separate connected outlets.

상기와 같이 본 발명의 일 실시예에 따른 제조방법에 의하면, 쿠멘 하이드로퍼옥사이드로부터 페놀 및 아세톤을 생성하는 단계와 쿠밀 알코올로부터 알파 메틸 스티렌을 생성하는 단계를 별도로 진행한 후, 상기 단계 이후에 상기 생성물들을 흔합하여 정제하고 분리함으로써, 주 생성물인 페놀 및 아세톤의 생산량 감소 없이 동시에 생산성이 증가된 알파 메틸 스티렌을 얻을 수 있다. 또한, 쿠밀 알코올과 쿠멘 하이드로퍼옥사이드가 공간적으로 분리되어 공정을 진행하므로 이들의 반옹에 의한 부산물이 발생할 염려가 없어 전체 불순물의 함량도 낮아지고 후속하는 정제공정 또한 단순화할 수 있어 생산비용을 감소시킬 수 있다. According to the production method according to an embodiment of the present invention as described above, after the step of producing phenol and acetone from cumene hydroperoxide and the step of generating alpha methyl styrene from cumyl alcohol separately, after the step By combining, purifying and separating the products, alpha methyl increases productivity simultaneously without reducing the production of the main products phenol and acetone. You can get styrene. In addition, since cumyl alcohol and cumene hydroperoxide are separated from each other in the process, there is no fear of byproducts caused by their reaction, so that the total impurities are lowered and subsequent purification processes can be simplified to reduce production costs. Can be.

【발명의 효과】 【Effects of the Invention】

본 발명은 낮은 농도 및 낮은 온도의 최대한 안정화된 조건에서 쿠멘의 산화로 얻은 쿠멘 하이드로퍼옥사이드의 수소화 반웅을 진행하여, 쿠멘 하이드로퍼옥사이드의 폭발위험성 없이 보다 안정된 상태에서 쿠밀 알코을을 생산할 수 있다. 그 뿐만 아니라, 본 발명은 Pd-Co 촉매를 이용한 수소화 공정을 이용한 탈수 공정을 통해 높은 선택율 및 전환율로 알파 메틸 스티렌을 제조할 수 있다.  The present invention proceeds to the hydrogenation reaction of cumene hydroperoxide obtained by the oxidation of cumene at the most stabilized conditions of low concentration and low temperature, it is possible to produce cumyl alcohol in a more stable state without the explosion risk of cumene hydroperoxide. In addition, the present invention can produce alpha methyl styrene with high selectivity and conversion through a dehydration process using a hydrogenation process using a Pd-Co catalyst.

또한, 본 발명의 일 실시예에 따르면, 레진 .촉매 하에 쿠밀 알코올의 탈수반응을 수행함으로써, 보다 높은 전환율 및 선택도로 알파 메틸 스티렌이 생성될 수 있다.  Further, according to one embodiment of the present invention, alpha methyl styrene can be produced with higher conversion and selectivity by performing dehydration of cumyl alcohol under a resin.

또한, 본 발명의 일 실시예에 따르면, 쿠밀 알코올로부터 알파 메틸 스티렌을 생성하는 공정과 쿠멘 하이드로퍼옥사이드로부터 페놀 및 아세톤을 생성하는 공정을 분리하여 진행함으로써 불순물이 감소되고 주 생산물인 페놀 및 아세톤의 생산량이 감소시키지 않으면서 알파 메틸 스티렌의 생산량올 증가시킬 수 있다.  In addition, according to an embodiment of the present invention, by separating the process for producing alpha methyl styrene from cumyl alcohol and the process for producing phenol and acetone from cumene hydroperoxide, impurities are reduced and the main products of phenol and acetone It is possible to increase the production of alpha methyl styrene without decreasing the yield.

【도면의 간단한 설명]  [Brief Description of Drawings]

도 1은 종래 페놀 제조 과정을 간략히 도시한 공정도이다.  1 is a process diagram briefly illustrating a conventional phenol production process.

도 2 는 본 발명의 일 실시예에 따른 페놀, 아세톤 및 알파 메틸 스티렌을 생산하기 위한 공정을 간략히 도시한 공정도이다.  2 is a process diagram briefly illustrating a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention.

도 3 은 본 발명의 일 실시예에 따른 페놀, 아세톤 및 알파 메틸 스티렌을 생산하기 위한 공정을 간략히 도시한 공정도이다.  3 is a process diagram briefly illustrating a process for producing phenol, acetone and alpha methyl styrene according to an embodiment of the present invention.

도 4 는 실시예 1 내지 5 의 쿠밀 알코올의 제조 방법에 따른 쿠멘 하이드로퍼옥사이드의 전환율, 쿠밀 알코올의 선택도 및 수율을 나타내는 그래프이다.  4 is a graph showing the conversion rate of cumene hydroperoxide, the selectivity and yield of cumyl alcohol according to the method for preparing cumyl alcohol of Examples 1 to 5;

【발명을 실시하기 위한 구체적인 내용】  [Specific contents to carry out invention]

이하, 발명의 구체적인 실시예를 통해, 발명의 작용 및 효과를 보다 상세히 삼술하기로 한다. 다만, 이러한 실시예는 발명의 예시로 제시된 것에 불과하며, 이에 의해 발명의 권리범위가 정해지는 것은 아니다.  Hereinafter, through the specific examples of the invention, it will be described in more detail the operation and effects of the invention. However, these embodiments are only presented as an example of the invention, whereby the scope of the invention is not determined.

<쿠밀 알코을의 제조 > 실시예 1 <Manufacture of cumyl alcohol> Example 1

수소화 반응기에 촉매로 Pd-Co/C 를 채우고, 수소를 주입하고 내부 온도가 유지 되도록 하여 반응을 진행하였다. 반웅물은 25 중량% 농도의 쿠멘 하이드로퍼옥사이드 스트림을 가압펌프를 이용하여 반웅기 하단 (bottom-up)으로 주입하였다. 상기 수소화 반응은 25 중량 % 농도의 쿠멘 하이드로퍼옥사이드 (CHP) 150g, Pd: Co 의 중량 비율이 1: 1 인 Pd-Co/C 촉매 lg 를 투입하여 실시하였다. 또한, 쿠멘 하이드로퍼옥사이드 스트림과 투입되는 수소의 몰비는 1 :8 이 되도록 유지하였다. 반웅 시간은 3 시간으로 진행하였다. 실시예 2 내지 5  The reaction was carried out by filling the hydrogenation reactor with Pd-Co / C as a catalyst, injecting hydrogen and maintaining the internal temperature. The reaction product was injected with a cumene hydroperoxide stream at a concentration of 25% by weight using a pressure pump. The hydrogenation reaction was carried out by injecting 150 g of cumene hydroperoxide (CHP) at a concentration of 25% by weight and Pd-Co / C catalyst lg having a weight ratio of 1: 1 to Pd: Co. In addition, the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8. The reaction time was 3 hours. Examples 2-5

Pd : Co 의 중량 비율을 변화시 킨 Pd-Co/C 촉매를 사용한 것 외 에는 실시 예 1 과 동일하게 실시하였다. Pd : Co 의 중량 비율은 하기 표 1 에 나타내었다.  It carried out similarly to Example 1 except having used the Pd-Co / C catalyst which changed the weight ratio of Pd: Co. The weight ratio of Pd: Co is shown in Table 1 below.

[표 1]  TABLE 1

Figure imgf000021_0001
Figure imgf000021_0001

<페놀, 아세톤 및 알파 메틸 스티렌의 제조 > Preparation of Phenol, Acetone and Alpha Methyl Styrene

실시예 6  Example 6

도 2 에 도시된 공정도에 따라 페놀, 아세톤 및 알파 메틸 스티 렌을 제조하였다.  Phenol, acetone and alpha methyl styrene were prepared according to the process diagram shown in FIG.

먼저 , 페놀 공정에 3 개의 산화반웅기를 이용하여 하기 조건으로 산화제를 이용한 쿠멘의 산화를 진행하여 25 중량% 농도의 쿠멘 하이드로퍼옥사이드 (CHP)를 포함하는 스트림을 제조하였다.  First, the oxidation of cumene using an oxidizing agent was carried out using three oxidation reaction groups in a phenol process to prepare a stream including cumene hydroperoxide (CHP) at a concentration of 25% by weight.

(1) 첫 번째 산화제 (first oxidizer)를 투입하는 조건 공급 (CHP 0.4% + 쿠멘 99.6%) 1 ml/min, 02: 100 ml/min, 압력 : 3bar, 반웅온도: 100 °C (1) Conditions under which the first oxidizer is added Supply (CHP 0.4% + Cumene 99.6%) 1 ml / min, 02: 100 ml / min, pressure: 3 bar, reaction temperature: 100 ° C

(2) 두 번째 산화제 (second oxidizer)를 투입하는 조건  (2) the condition of adding a second oxidizer

공급 (CHP 8.42% + 쿠멘 91.58%) 1 ml/min, 02: 100 ml/min, 압력 : 3bar, 반웅온도: 96  Supply (CHP 8.42% + Cumene 91.58%) 1 ml / min, 02: 100 ml / min, pressure: 3 bar, reaction temperature: 96

(3) 세 번째 산화제 (third oxidizer)를 투입하는 조건  (3) the condition of adding a third oxidizer

공급 (CHP 16.27% + 쿠멘 83.73%) 1 ml/min, 02: 100 ml/min, 압력 : 3bar, 반응온도: 94 °C  Supply (CHP 16.27% + Cumene 83.73%) 1 ml / min, 02: 100 ml / min, pressure: 3 bar, reaction temperature: 94 ° C

이때, CHP 스트림의 농도는 3 개의 산화반웅기를 거치면서 8.4 내지 24 중량%로 변경 되 었다.  At this time, the concentration of the CHP stream was changed to 8.4 to 24% by weight through three oxidation reactions.

이후, 상기 저농도의 스트림 중 25 중량0 /。를 분리하여 저 장기 (20)로 이송 후 수소화 반웅기 (30)로 공급하였다. Thereafter, 25 weight 0 /. Of the low concentration stream was separated and transferred to the low organ 20, and then supplied to the hydrogenation reaction vessel 30.

상기 수소화 반웅기는 촉매로 Pd-Co/C 를 채우고, 수소를 주입하고 내부 온도가 유지 되도록 하여 반웅을 진행하였다. 또한 반웅물인 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드 스트림은 가압펌프를 이용하여 반응기 상단 (top-down)으로 주입하였다. 상기 수소화 반웅은 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드 (CHP) 150g, Pd: Co 의 중량 비율이 1: 1 인 Pd-Co/C 촉매 lg, 수소 유량 150 cc/min 의 조건으로 진행하였다. 또한, 쿠멘 하이드로퍼옥사이드 스트림과 투입되는 수소의 몰비는 1 :8 이 되도록 유지하였다. 수소화 반응시간은 3 시 간으로 진행하였다. The hydrogenation reaction was filled with Pd-Co / C as a catalyst, injected with hydrogen, and maintained at an internal temperature. In addition, cumene hydroperoxide stream is water banung 25 weight 0/0 concentration is by using a pressure pump and injected into the reactor top (top-down). The hydrogenation banung is cumene hydroperoxide (CHP) 150g, Pd 25 wt. 0/0 concentration was carried out under the conditions of one of Pd-Co / C catalyst lg, hydrogen flow rate of 150 cc / min: the weight ratio of Co is 1 . In addition, the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8. The hydrogenation reaction time was carried out for 3 hours.

수소화 반웅이 완료되면, 제조된 쿠밀 알코올은 저장기 (20)로 공급되도록 하고, 이를 통해 스트리퍼 (40)로 이송하였다. 이 에 . 따라, 스트리 퍼 (40)에는 상기 수소화 반웅으로 얻은 쿠밀 알코을과 상기 수소화 반웅에 이용하지 않은 쿠밀 알코을 및 쿠멘 하이드로퍼옥사이드를 포함하는 스트림 의 흔합물이 채워져 있다.  When the hydrogenation reaction was completed, the prepared cumyl alcohol was to be supplied to the reservoir 20, which was transferred to the stripper 40. Therefore . Accordingly, the stripper 40 is filled with a mixture of cumyl alcohol obtained from the hydrogenation reaction and cumyl alcohol and cumene hydroperoxide not used in the hydrogenation reaction.

이후, 스트리퍼 (40)에서 상기 흔합물을 농축하고, 저장기 (50)를 거 쳐 분해 반웅기 (60)로 이송하고 나머지는 바로 분해 반웅기 (60)로 이송하였다. 그런 다음, 상기 분해 반웅기 (60)에 레진 촉매로 술폰산기 의 농도가 40%인 폴리스티 렌계 양이온 교환수지 (이하, 레진 A)를 이용하여 상기 흔합물에 대하여 탈수 반웅을 진행함으로써, 쿠멘 하이드로퍼옥사이드를 페놀 및 아세톤으로 분해시키고 쿠밀 알코을을 알파 메틸 스티렌으로 탈수시키도록 하였다. 이때 분해 반웅기 (60)에는 흔합물 150g에 대해 레진 A 5 중량 % 사용하여 반웅을 진행시켰다. 또한, 반웅온도는 65°C 로 유지하여 쿠멘 하이드로퍼옥사이드의 농도가 1% 미만일 때까지 전환시켰다. Then, the mixture was concentrated in the stripper 40, and transferred to the decomposition reaction vessel 60 through the reservoir 50, and the rest was transferred directly to the decomposition reaction vessel 60. Then, dehydration reaction is performed on the mixture using a polystyrene-based cation exchange resin (hereinafter, Resin A) having a sulfonic acid group concentration of 40% as a resin in the decomposition reaction reactor 60, cumene hydride. Loperoxide Digestion with phenol and acetone was allowed to dehydrate cumyl alcohol with alpha methyl styrene. At this time, the decomposition reaction was carried out by using a resin A 5% by weight based on 150g of the mixture. In addition, the reaction temperature was maintained at 65 ° C. was converted until the concentration of cumene hydroperoxide is less than 1%.

상기 분해 반응기 (60)에서 생성된 페놀, 아세톤 및 알파 메틸 스티렌의 흔합물을 정제 장치 (70)로 이송하고, 정제 반웅을 진행하였다. 정제 후, 생성물을 분리 장치 (70)로 이송하여 증류를 통해 각각 페놀, 알파 메틸 스티렌 및 아세톤으로 분리하였다. 실시예 7 내지 10 The mixture of phenol, acetone and alpha methyl styrene produced in the decomposition reactor 60 was transferred to the purification apparatus 70 and the purification reaction was carried out. It after purification, the product was separated into each phenol, alpha-methylstyrene and acetone by distillation and transferred to a separation device 70. The Examples 7-10

Pd-Co/C 촉매에서 Pd : Co 의 중량 비율을 변화시킨 것을 제외하고는 실시예 6 과 동일하게 실시하였다. Pd : Co 의 중량 비율은 하기 표 2 에 나타내었다.  It carried out similarly to Example 6 except having changed the weight ratio of Pd: Co in Pd-Co / C catalyst. The weight ratio of Pd: Co is shown in Table 2 below.

[표 2]  TABLE 2

Figure imgf000023_0001
실시예 11 내지 12
Figure imgf000023_0001
Examples 11-12

레진 촉매로 술폰산의 농도가 48%인 폴리스티렌계 양이온 교환수지 (이하, 레진 B) (실시예 11), 술폰산의 농도가 56%인 폴리스티렌계 양이온 교환수지 (이하, 레진 C) (실시예 12)를 사용한 것을 제외하고는 실시예 8과 동일하게 실시하였다. 실시예 13 레진 촉매 대신 상기 분해 반웅기 (60)에 흔합물 150g 에 대해 황산 (H2S04) lg 을 투입하여 탈수 반웅을 진행한 ' 것을 제외하고는 실시 예 8 과 동일하게 실시하였다. 실시 예 14 Polystyrene cation exchange resin (hereinafter, Resin B) having a concentration of 48% of sulfonic acid as a resin catalyst (Example 11), polystyrene cation exchange resin (hereinafter, Resin C) having a concentration of 5 % of sulfonic acid (hereinafter, Resin C) (Example 12 Was carried out in the same manner as in Example 8, except that) was used. Example 13 Resin catalyst instead was carried out in the same manner as in Example 8, except the sulfuric acid decomposition for the 150g common compound unggi half (60) (H 2 S0 4 ) by putting the lg that the "proceed to dehydration banung. Example 14

도 3 에 도시된 공정도에 따라 페놀, 아세톤 및 알파 메틸 스티 렌을 제조하였다.  Phenol, acetone and alpha methyl styrene were prepared according to the flowchart shown in FIG. 3.

산화반웅기 (100)를 이용하여 산화제를 이용한 쿠멘의 산화를 진행하여 24 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드를 포함하는 스트림을 제조하는 단계는 실시 예 1 과 동일하게 실시하였다. The oxidation of cumene proceeds with an oxidant using the oxidizing half unggi 100 to prepare a stream comprising cumene hydroperoxide in 24 parts by weight 0/0 concentration was carried out in the same manner as in Example 1.

이후, 상기 저농도의 스트림 중 25 중량 %를 분리 하여 저장기 (200)로 이송후 수소화 반웅기 (300)로 공급하였다.  Thereafter, 25 wt% of the low concentration stream was separated and transferred to the reservoir 200, and then supplied to the hydrogenation reaction vessel 300.

상기 수소화 반웅기 (300)에는 촉매로 Pd-Co/C 를 채우고, 수소를 주입하고 내부온도가 65°C 로 유지되도록 하여 반웅을 진행하였다. 또한 반응물인 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드 스트림은 가압펌프를 이용하여 반웅기 하단 (bottom-up)으로 주입하였다. 상기 수소화 반웅은 25 중량% 농도의 쿠멘 하이드로퍼옥사이드 150g, Pd : Co 의 중량 비율이 1 : 0.2 인 Pd-Co/C 촉매 lg, 수소 유량 150 cc/min 의 조건으로 수소화 반웅을 진행하였다. 또한, 쿠멘 하이드로퍼옥사이드 스트림과 투입되는 수소의 몰비는 1 :8 이 되도록 유지하였다. 수소화 반응시간은 3 시 간으로 진행하였다. 수소화 반응이 완료된 후, 제조된 쿠밀 알코올은 다시 저 장기 (310)로 공급되도록 하고, 이를 통해 제 1 분해 반웅기 (320)로 이송하였다. 제 1 분해 반웅기 (320)에는 레진 촉매로 레진 A 를 비드에 의해 고정하여 쿠밀 알코올을 통과시 킴으로써 알파 메틸 스티 렌으로 탈수시키도록 하였다. 이 때 제 1 분해 반웅기 (320)에는 공급된 쿠밀 알코올에 대하여 레진 A 를 5 중량0 /。으로 사용하였으며 반웅은도는 80 °C 로 유지하여 쿠밀 알코을의 농도가 2% 미만일 때까지 전환시켰다. The hydrogenation reaction reactor 300 was filled with Pd-Co / C with a catalyst, hydrogen was injected, and the reaction was performed by maintaining the internal temperature at 65 ° C. In addition, cumene hydroperoxide stream of the reaction is 25 wt. 0/0 concentration is by using a pressure pump was injected in half unggi the bottom (bottom-up). The hydrogenation reaction was subjected to hydrogenation reaction under conditions of 150 g of cumene hydroperoxide at a concentration of 25% by weight, Pd-Co / C catalyst lg having a weight ratio of 1: 0.2 of Pd: Co, and a hydrogen flow rate of 150 cc / min. In addition, the molar ratio of cumene hydroperoxide stream and injected hydrogen was maintained at 1: 8. The hydrogenation reaction time was carried out for 3 hours. After the hydrogenation reaction is complete, the cumyl alcohol prepared to be supplied back to the long-term (310), through which it was transferred to the first decomposition reactor (320). Resin A was fixed to the first decomposition reaction reactor 320 by a bead by means of beads to allow dehydration to alpha methyl styrene by passing through cumyl alcohol. Wherein the first decomposition half unggi 320 there was used a resin A with respect to the supplied cumyl alcohol with 5 parts by weight 0 /. Banung the degree was converted until held at 80 ° C and the concentration of cumyl alkoeul less than 2% .

한편, 수소화 반웅기 (300)로 이송하지 않은 쿠멘 하이드로퍼옥사이드의 나머지 75% 스트림은 스트리퍼 (400)를 통해 82%로 농축하였다. 농축된 쿠멘 하이드로퍼옥사이드를 스트리퍼 (400)에서 제 2 분해 반웅기 (600)로 이송하였다. On the other hand, the remaining 75% stream of cumene hydroperoxide not transferred to the hydrogenation reaction reactor 300 was concentrated to 82% via stripper 400. Concentrated cumene hydroperoxide was transferred from stripper 400 to second cracking reactor 600.

상기 제 2 분해 반웅기 (600)에 산성 촉매를 투입하여 쿠멘 하이드로퍼옥사이드를 페놀 및 아세톤으로 분해시켰다. 이 때 제 2 분해 반웅기에는 황산 촉매를 투입하여 반웅을 진행시 켰다. 또한, 반웅온도는 65 °C 로 유지하여 쿠멘 하이드로퍼옥사이드의 농도가 1% 미만일 때까지 전환시 켰다.  An acidic catalyst was added to the second decomposition reactor 600 to decompose cumene hydroperoxide into phenol and acetone. At this time, a sulfuric acid catalyst was added to the second cracking reactor to react the reaction. In addition, the reaction temperature was maintained at 65 ° C and switched until the concentration of cumene hydroperoxide was less than 1%.

상기 제 2 분해 반웅기 (600)에서 생성 된 페놀, 아세톤은 중화 장치 (700)을 거쳐 상기 제 1 분해 반웅기 (320)에서 생성된 알파 메틸 스티 렌과 합쳐져 분리 장치 (800)로 이송하고, 각각 페놀, 아세톤, 알파 메틸 스티 렌으로 분리하는 공정올 진행하였다. 실시 예 15 내지 16  Phenol and acetone produced in the second decomposition reaction reactor 600 is combined with alpha methyl styrene produced in the first decomposition reaction reactor 320 through the neutralization device 700, and transferred to the separation device 800, The process of separating into phenol, acetone and alpha methyl styrene, respectively. Examples 15-16

레진 촉매로 레진 B (실시 예 15), 레진 C (실시 예 16)를 사용한 것을 제외하고는 실시 예 14 와 동일하게 실시하였다. 비교예 1  The same process as in Example 14 was carried out except that resin B (Example 15) and resin C (Example 16) were used as the resin catalyst. Comparative Example 1

산화반웅기를 이용하여 산화제를 이용한 쿠멘의 산화를 진행하여 25 중량 % 농도의 쿠멘 하이드로퍼옥사이드를 포함하는 스트림 을 제조하는 단계는 실시 예 6 과 동일하게 실시하였다.  The oxidation of cumene using an oxidant was performed to prepare a stream including cumene hydroperoxide at a concentration of 25% by weight in the same manner as in Example 6.

제조된 25 중량0 /0 농도의 쿠멘 하이드로퍼옥사이드의 일부를 분리하여 환원반웅을 진행하였다. 이 때 쿠멘 하이드로퍼옥사이드 150g 에 대하여 lg 의 Co/Al/P04 (Co: 7 중량0 /。, A1: 25 중량0 /0, P: 3 중량0 /0) 촉매를 사용하여 수소 없이 환원 반웅을 진행하여 쿠밀 알코올올 쎄조하였다. 반응시간은 3 시간으로 하였다. Separating a portion of the cumene hydroperoxide in the prepared 25 parts by weight 0/0 concentration was carried out with a reducing banung. At this time of lg with respect to the cumene hydroperoxide 150g Co / Al / P0 4 ( Co:. 7 weight 0 /, A1: 25 parts by weight 0/0, P: 3 parts by weight 0/0) by using catalytic reduction with no hydrogen banung Proceed to cumil alcohol was washed. The reaction time was 3 hours.

환원 반웅이 완료되면, 제조된 쿠밀 알코올 및 상기 환원 반웅에 이용하지 않은 쿠멘 하이드로퍼옥사이드를 포함하는 흔합물을 분해 반응기로 이송하였다.  Upon completion of the reduction reaction, a mixture comprising cumyl alcohol prepared and cumene hydroperoxide not used in the reduction reaction was transferred to the decomposition reactor.

상기 분해 반웅기에 산성 촉매로 황산 (¾S04)을 투입하여 상기 흔합물에 대하여 연속적으로 탈수를 수행하여 산성촉매가 쿠멘 하이드로퍼옥사이드를 페놀 및 아세톤으로 분해시 키고 쿠밀 알코올을 알파 메틸 스티 렌으로 탈수시키도록 하였다. 분해 반웅기에는 상기 흔합물 150g 에 대하여 황산 4.5 중량%를 투입하여 반응을 진행시 켰다. 또한, 반응온도는 65 °C 로 유지하였다. Sulfuric acid (¾S0 4 ) was added as an acidic catalyst to the decomposition reaction reactor, and the acidic catalyst was cumene by continuously dehydrating the mixture. Hydroperoxide was decomposed to phenol and acetone and cumyl alcohol was dehydrated with alpha methyl styrene. In the decomposition reaction, 4.5 wt% of sulfuric acid was added to 150 g of the mixture to carry out the reaction. In addition, the reaction temperature was maintained at 65 ° C.

그 밖에 다른 조건은 실시 예 6 과 동일한 방법으로 진행하여 페놀, 아세톤 및 알파 메틸 스티 렌을 제조하였다. 비교예 2 내지 3  Other conditions were carried out in the same manner as in Example 6 to prepare phenol, acetone and alpha methyl styrene. Comparative Examples 2 to 3

쿠멘의 산화 반웅 및 스트리퍼를 거 쳐 농축된 80 중량 % 농도의 쿠멘 하이드로퍼옥사이드 50g 을 아세톤 100g 의 용매에 희석하여 27 중량0 /0의 농도로 맞춘 후 수소화 반응을 진행하지 않고 lg 의 Co/Al/P04 및 Co/Zr02 촉매를 사용하여 환원 반웅으로 쿠밀 알코올을 제조하였다. 반응시간은 3 시간으로 하였다. Of not proceed with the hydrogenation Place the cumene hydroperoxide 50g of oxide banung and 80% by weight of the huge hit enriched stripper concentration of cumene in a concentration of 27 weight 0/0, and diluted in a solvent of acetone and 100g lg Co / Al Cumyl alcohol was prepared by reduction reaction using / P0 4 and Co / Zr0 2 catalysts. The reaction time was 3 hours.

환원 반웅이 완료되면, 반웅물을 분해 반응기로 이송하여 분해 반웅을 진행하였다.  When the reduction reaction was completed, the reaction was carried out by transferring the reaction product to a decomposition reactor.

그 밖에 다른 조건은 비교예 1 과 동일한 방법으로 진행하여 페놀, 아세톤 및 알파 메틸 스티 렌을 제조하였다.  Other conditions were carried out in the same manner as in Comparative Example 1 to prepare phenol, acetone and alpha methyl styrene.

실시 예 6 내지 16 및 비교예 1 내지 3 의 실험 조건을 하기 표 3 에 정 리하여 나타내었다.  The experimental conditions of Examples 6 to 16 and Comparative Examples 1 to 3 are shown in Table 3 below.

[표 3] TABLE 3

Figure imgf000026_0001
Figure imgf000026_0001

Figure imgf000027_0001
Figure imgf000027_0001

<실험예 > Experimental Example

실험 예 1  Experimental Example 1

상기 실시 예 1 내지 5 의 쿠멘 하이드로퍼옥사이드 (CHP)의 전환율, 쿠밀 알코올 (CA)의 선택도 및 수율을 하기 수학식 1 내지 3 에 따라 계산하였다.  The conversion rate of cumene hydroperoxide (CHP), the selectivity and yield of cumyl alcohol (CA) of Examples 1 to 5 were calculated according to Equations 1 to 3 below.

그 결과에 따른 그래프를 도 4 에 나타내었다. The graph according to the result is shown in FIG.

[수학식 1]  [Equation 1]

CHP 전환율 (%)=(CHP 공급물 (중량 %)- CHP 생성물 (중량0 /0))/(CHP 공급물 (중량0 /0)) CHP conversion rate (%) = (CHP feed (wt%) - CHP product (weight 0/0)) / (CHP feed (weight 0/0))

[수학식 2]  [Equation 2]

CA 선택도 (%)=(CA 생성물 (몰 %)/(CHP 공급물 (몰0 /0) - CHP 생성물 (몰0 /0)) CA selectivity (%) = (CA product (mol%) / (CHP feed (mol 0/0) - CHP product (mol 0/0))

[수학식 3] - CA 수율 (%)=CHP 전환율 (%) * CA 선택도 (%) 도 4 를 참조하면, Pd-Co 촉매 중에서도 특히 Pd : Co 의 중량 비율이 1 :0.2 일 때 가장 우수한 전환율, 선택도 및 수율을 나타냄을 알 수 있다. 실험 예 2 상기 실시 예 6 내지 10 및 비교예 1 내지 3 의 쿠멘 하이드로퍼옥사이드 (CHP)의 전환율, 쿠밀 알코올 (CA)의 선택도 및 수율을 상기 실험 예 1 의 수학식 1 내지 3 에 따라 계산하여 표 4 에 나타내었다. [Equation 3]-CA yield (%) = CHP conversion (%) * CA selectivity (%) Referring to Figure 4, among the Pd-Co catalyst, particularly excellent when the weight ratio of Pd: Co is 1: 0.2 It can be seen that the conversion, selectivity and yield are shown. Experimental Example 2 The conversion rate of cumene hydroperoxide (CHP), the selectivity and yield of cumyl alcohol (CA) of Examples 6 to 10 and Comparative Examples 1 to 3 were calculated according to Equations 1 to 3 of Experimental Example 1 Shown in

Figure imgf000028_0001
상기 표 4 의 결과로부터, 본 발명의 실시 예 6 내지 10 은 Pd-Co/C 를 촉매로 사용하여 수소화 반웅을 수행함으로써 , 쿠멘 하이드로퍼옥사이드 (CHP)의 전환율 및 쿠밀 알코을 (CA)의 선택도가 수소화 반웅을 진행하지 않고 촉매로 Co/Al/P04 및 Co/Zr(¾ 을 사용하여 환원 반웅을 진행한 비교예 1 내지 3 보다 현저히 우수하고, 따라서 쿠밀 알코을의 생산량이 현저히 증가하였음을 알 수 있다. 실험 예 3
Figure imgf000028_0001
From the results of Table 4, Examples 6 to 10 of the present invention by performing a hydrogenation reaction using Pd-Co / C as a catalyst, the conversion rate of cumene hydroperoxide (CHP) and selectivity of cumyl alcohol (CA) It was found that the reaction was significantly better than those of Comparative Examples 1 to 3 in which reduction reaction was performed using Co / Al / P0 4 and Co / Zr (¾ as a catalyst without proceeding hydrogenation reaction, and thus, the yield of cumyl alcohol was significantly increased. Experimental Example 3

상기 실시 예 14 내지 16 과 비교예 1 의 쿠밀 알코올 (CA)의 전환율, 알파 메틸 스티 렌 (AMS)의 선택도 및 수율을 하기 수학식 4 내지 6 에 따라 계산하여 표 5 에 나타내었다.  Conversion rate of cumyl alcohol (CA), selectivity and yield of alpha methyl styrene (AMS) of Examples 14 to 16 and Comparative Example 1 were calculated according to Equations 4 to 6 shown in Table 5 below.

[수학식 4] CA 전환율 (%)=(CA 공급물 (중량 %)-[Equation 4] CA conversion (%) = (CA feed (weight%)-

CA 생성물 (중량 %))/(CA 공급물 (중량 %)) CA product (% by weight)) / (CA feed (% by weight))

[수학식 5] Equation 5

AMS 선택도 (%)=(AMS 생성물 (몰0 /0)/(CA 공급물 (몰0 /0) ― CA 생성물 (몰0 /0)) AMS selectivity (%) = (AMS product (mol 0/0) / (CA feed (mol 0/0) - CA product (mol 0/0))

[수학식 6]  [Equation 6]

AMS 수율 (%)=CA 전환율 (%) * AMS 선택도 (%)  AMS yield (%) = CA conversion (%) * AMS selectivity (%)

Figure imgf000029_0001
상기 표 5 의 결과로부터, 본 발명의 실시 예 14 내지 16 은 쿠밀 알코을에서 알파 메틸 스티 렌으로의 탈수반웅을 분리하여 수행하고 레진 촉매를 사용함으로써, 비교예 1 에 비해 쿠밀 알코올 (CA)의 전환율 및 선택도가 우수하고, 최종적으로 알파 메틸 스티 렌의 생산량이 산성 촉매를 사용한 경우에 비해 현저히 증가하였음을 알 수 있다.
Figure imgf000029_0001
From the results of Table 5, Examples 14 to 16 of the present invention is carried out by separating the dehydration reaction from cumyl alcohol to alpha methyl styrene and using a resin catalyst, the conversion rate of cumyl alcohol (CA) compared to Comparative Example 1 And excellent selectivity, and finally it can be seen that the production of alpha methyl styrene was significantly increased compared with the case of using an acid catalyst.

【부호의 설명】  [Explanation of code]

1, 10, 100: 산화 반응기  1, 10, 100: oxidation reactor

2, 4, 20, 50, 200, 310, 500: 저장기  2, 4, 20, 50, 200, 310, 500: storage

30, 300: 수소화 반웅기  30, 300: hydrogenation reaction

3, 40, 400: 스트리퍼  3, 40, 400: stripper

5, 60: 분해 반웅기 ' 5, 60: Decomposition van unggi '

6, 70: 정 제 장치  6, 70: tablet

7, 80, 800: 분리 장치  7, 80, 800: separation device

320: 제 1 분해 반웅기 : 제 2 분해반웅기: 중화 장치 320: first decomposition reaction Second disassembly: neutralizer

Claims

【특허청구범위】 [Patent Claims] 【청구항 11  [Claim 11 쿠멘 하이드로퍼옥사이드를 Pd-Co 촉매 하에 수소화 반웅 (hydrogenation)시키는 쿠밀 알코올의 제조 방법. ―  A process for preparing cumyl alcohol in which hydrogenation of cumene hydroperoxide is carried out under a Pd-Co catalyst. ― 【청구항 2] [Claim 2] 제 1 항에 있어서, 상기 Pd-Co 촉매의 Pd: Co 의 중량 비율은 1:0.05 내지 1: 1인 쿠밀 알코을의 제조 방법.  The method of claim 1, wherein the weight ratio of Pd: Co of the Pd-Co catalyst is 1: 0.05 to 1: 1. 【청구항 3】 [Claim 3] 제 2 항에 있어서, 상기 Pd-Co 촉매에서 Pd: Co 의 중량 비율은 1:0.2 내지 1:0.5인 쿠밀 알코올의 제조 방법.  The method of claim 2, wherein the weight ratio of Pd: Co in the Pd-Co catalyst is 1: 0.2 to 1: 0.5. 【청구항 4】 [Claim 4] 제 1 항에 있어서, 상기 Pd-Co 촉매는 알루미나, 실리카, 클레이, 카본, 지르코니아, 티타니아, 메소포러스 분자체 (mesoporous molecular sieve) 및 이들의 흔합물로 이루어진 군에서 선택되는 담체를 추가로 포함하는 쿠밀 알코올의 제조 방법. 【청구항 5】  The method of claim 1, wherein the Pd-Co catalyst further comprises a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves and mixtures thereof. Method for preparing cumyl alcohol. [Claim 5] 제 1 항에 있어서, 상기 Pd-Co 촉매는 25 증량0 /0 농도의 상기 쿠멘 하이드로퍼옥사이드 100 중량부에 대하여 0.The method of claim 1, wherein the Pd-Co catalyst with respect to the cumene hydroperoxide to 100 parts by weight of a 25 increase 0/0 0 concentration. 5 내지 15 중량부로 사용하는 쿠밀 알코을의 제조 방법. Method for producing cumyl alcohol used in 5 to 15 parts by weight. 【청구항 6】 [Claim 6] (a) 쿠멘을 산화시켜 쿠멘 하이드로퍼옥사이드 스트림을 제조하는 단계;  (a) oxidizing cumene to produce a cumene hydroperoxide stream; (b) 상기 쿠멘 하이드로퍼옥사이드 스트림의 적어도 일부를 분리하여 Pd-Co 촉매하에 수소화 반웅 (hydrogenation)시켜 쿠밀 알코올을 제조하는 단계; (C) 상기 쿠밀 알코올을 포함하는 반웅물을 탈수 반웅시키는 단계; 및(b) separating at least a portion of the cumene hydroperoxide stream and hydrogenating it under a Pd-Co catalyst to produce cumyl alcohol; (C) dewatering the reaction product comprising the cumyl alcohol; And (d) 상기 수소화 반웅을 거치지 않은 상기 쿠멘 하이드로퍼옥사이드 스트림의 나머지 부분을 탈수 반웅시키는 단계를 포함하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법. (d) dehydrating the remaining portion of the cumene hydroperoxide stream that has not been subjected to the hydrogenation reaction to dehydrating the phenol, acetone, and alpha methyl styrene. 【청구항 7] [Claim 7] 제 6 항에 있어서, 상기 (c) 단계 및 (d) 단계는 동일한 반웅기에서 동시에 수행되는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  7. The method of claim 6, wherein step (c) and step (d) are carried out simultaneously in the same reaction period of the phenol, acetone, and alpha methyl styrene. 【청구항 8】 [Claim 8] 제 1 항에 있어서, 상기 (c) 단계 및 (d) 단계는 별개의 반응기에서 분리하여 수행되는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method of claim 1, wherein steps (c) and (d) are performed separately in separate reactors. 【청구항 9】 [Claim 9] 제 6 항에 있어서, 상기 (c) 단계에서, 상기 쿠밀 알코을을 포함하는 반웅물은 산성 촉매 하에 탈수 반웅시키는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method according to claim 6, wherein in step (c), the semicoal water containing cumyl alcohol is dehydrated under an acidic catalyst to form phenol, acetone, and alpha methyl styrene. 【청구항 10】 [Claim 10] 제 6 항에 있어서, 상기 (c) 단계에서, 상기 쿠밀 알코올을 포함하는 반웅물은 레진 촉매 하에 탈수 반웅시키는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method according to claim 6, wherein in step (c), the semi-flour containing the cumyl alcohol is dewatered and reacted under a resin catalyst. 【청구항 11】 [Claim 11] 제 10 항에 있어서, 상기 레진 촉매는 폴리스티렌계 양이온 교환수지 촉매인 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method for preparing phenol, acetone, and alpha methyl styrene according to claim 10, wherein the resin catalyst is a polystyrene-based cation exchange resin catalyst. 【청구항 12] 제 10항에 있어서, 상기 레진 촉매는 상기 쿠밀 알코올 100 중량부에 대하여 1 내지 10 중량부로 사용하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법. [Claim 12] The method for preparing phenol, acetone, and alpha methyl styrene according to claim 10, wherein the resin catalyst is used in an amount of 1 to 10 parts by weight based on 100 parts by weight of the cumyl alcohol. 【청구항 13】 [Claim 13] - 제 6항에 있어서, 상기 Pd-Co 촉매에서 Pd: Co의 중량 비율은 1:0.05 내지 1: 1인 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The process according to claim 6, wherein the weight ratio of Pd: Co in the Pd-Co catalyst is 1: 0.05 to 1: 1. 【청구항 14】 [Claim 14] 제 13항에 있어서, 상기 Pd-Co 촉매에서 Pd:, Co의 중량 비율은 1:0.2 내지 1:0.5인 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method of claim 13, wherein the weight ratio of Pd :, Co in the Pd-Co catalyst is 1: 0.2 to 1: 0.5. 【청구항 15】 [Claim 15] 제 6항에 있어서, 상기 Pd-Co 촉매는 알루미나, 실리카, 클레이, 카본, 지르코니아, 티타니아 , 메소포러스 분자체 (mesoporous molecular sieve) 및 이들의 흔합물로 이루어진 군에서 선택되는 담체를 추가로 포함하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method of claim 6, wherein the Pd-Co catalyst further comprises a carrier selected from the group consisting of alumina, silica, clay, carbon, zirconia, titania, mesoporous molecular sieves and mixtures thereof. Process for preparing phenol, acetone, and alpha methyl styrene. 【청구항 16】 [Claim 16] 제 6 항에 있어서, 상기 Pd-Co 촉매는 25 중량 % 농도의 쿠멘 하아드로퍼옥사이드 스트림 100 중량부에 대하여 0.5 내지 15 중량부로 사용하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method of claim 6, wherein the Pd-Co catalyst is used at 0.5 to 15 parts by weight based on 100 parts by weight of cumene hadroperoxide stream at a concentration of 25% by weight. 【청구항 17] [Claim 17] 제 6 항에 있어서, 상기 (a)단계에서, 상기 쿠멘 하이드로퍼옥사이드 스트림은 5 내지 25 중량0 /。 농도로 쿠멘 하이드로퍼옥사이드 스트림을 제조하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법. 7. The method of claim 6, wherein in step (a), the cumene hydroperoxide stream is prepared at a concentration of 5 to 25 weight 0 / .concentrations to produce phenol, acetone, and alpha methyl styrene. 【청구항 18】 제 6 항에 있어서, .상기 (b)단계에서, 상기 쿠멘 하이드로퍼옥사이드 스트림 중 5 내지 50 중량 %를 분리하여 수소화 반응에 사용하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법. [Claim 18] 7. The process according to claim 6, wherein in step (b), 5 to 50% by weight of the cumene hydroperoxide stream is separated and used for the hydrogenation reaction. 【청구항 19】 [Claim 19] 제 6항에 있어서, 상기 수소화 반응은 40 내지 80 의 온도 및 쿠멘 하이드로퍼옥사이드 대비 몰비에 따라 1:1 내지 1:10 의 수소 유량에서 0.2 내지 7시간 동안 수행하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The phenol, acetone, and alpha methyl styrene according to claim 6, wherein the hydrogenation reaction is performed for 0.2 to 7 hours at a hydrogen flow rate of 1: 1 to 1:10 depending on the temperature of 40 to 80 and the molar ratio to cumene hydroperoxide. Manufacturing method. 【청구항 20】 [Claim 20] 제 6 항에 있어서, 상기 수소화 반응의 선택도는 3 시간 동안 수소화 반웅을 수행하였을 때 95% 이상인 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법. .  The method of claim 6, wherein the selectivity of the hydrogenation reaction is 95% or more when the hydrogenation reaction is performed for 3 hours. . 【청구항 21】 [Claim 21] 제 6 항에 있어서, 상기 쿠멘 하이드로퍼옥사이드의 전환율은 3 시간 동안 수소화 반웅을 수행하였을 때 80% 이상인 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  The method of claim 6, wherein the conversion rate of cumene hydroperoxide is 80% or more when hydrogenation reaction is performed for 3 hours. 【청구항 22】 [Claim 22] 제 6 항에 있어서, 상기 쿠멘 하이드로퍼옥사이드 스트림은 쿠밀 알코올을 더 포함하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  7. The method of claim 6, wherein said cumene hydroperoxide stream further comprises cumyl alcohol. 【청구항 23】 [Claim 23] 제 6 항에 있어서, 상기 (b)단계에서 상기 쿠멘 하이드로퍼옥사이드 스트림은 농축 없이 적어도 일부를 분리하는 페놀, 아세톤, 및 알파 메틸 스티렌의 제조방법.  7. The method of claim 6, wherein in step (b) the cumene hydroperoxide stream separates at least a portion without concentration. 【청구항 24】 제 6 항에 있어서, 상기 (c)단계에서 상기 쿠밀 알코올을 포함하는 반웅물을 농축하여 탈수 반웅시키는 페놀, 아세톤 및 알파 메틸 스티렌의 제조방법. [Claim 24] The method for producing phenol, acetone and alpha methyl styrene according to claim 6, wherein in step (c), the reaction product containing the cumyl alcohol is concentrated and dehydrated.
PCT/KR2012/005539 2011-07-15 2012-07-12 Method of preparing cumyl alcohol and method of preparing phenol, acetone and alpha methyl styrene Ceased WO2013012203A2 (en)

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