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WO2013005808A1 - Drawing frame device, core-sheath compound spun yarn manufacturing method, core-sheath compound spun yarn, and woven object - Google Patents

Drawing frame device, core-sheath compound spun yarn manufacturing method, core-sheath compound spun yarn, and woven object Download PDF

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Publication number
WO2013005808A1
WO2013005808A1 PCT/JP2012/067229 JP2012067229W WO2013005808A1 WO 2013005808 A1 WO2013005808 A1 WO 2013005808A1 JP 2012067229 W JP2012067229 W JP 2012067229W WO 2013005808 A1 WO2013005808 A1 WO 2013005808A1
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WIPO (PCT)
Prior art keywords
core
sheath
sliver
guide
side sliver
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Ceased
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PCT/JP2012/067229
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French (fr)
Japanese (ja)
Inventor
剛司 嶋田
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Toray Industries Inc
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Toray Industries Inc
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Publication date
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Publication of WO2013005808A1 publication Critical patent/WO2013005808A1/en
Anticipated expiration legal-status Critical
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements
    • D01H5/72Fibre-condensing guides

Definitions

  • the present invention relates to a drawing apparatus, a method for producing a core-sheath type composite spun yarn, a core-sheath type composite spun yarn, and a woven or knitted fabric that are used when manufacturing a core-sheath type composite spun yarn.
  • polylactic acid fibers derived from natural materials cellulosic fibers such as bamboo rayon made from bamboo, polyphenylene sulfide (hereinafter referred to as PPS) fibers, and Kevlar fibers have low weather resistance, and are hydrolyzed. Embrittlement and discoloration occur, which not only lowers the functional aspect but also greatly reduces the appearance and quality.
  • PPS polyphenylene sulfide
  • the present invention has been made in view of the above, and in the core-sheath structure, the variation in the coverage of the sheath portion is reduced, and the occurrence of unevenness on the surface of the fabric when the fabric is woven or knitted is prevented. It is an object of the present invention to provide a kneading device, a method for producing a core-sheath type composite spun yarn, a core-sheath type composite spun yarn, and a woven or knitted fabric that are used when manufacturing a core-sheath type composite spun yarn.
  • the drawing apparatus is a core-side sliver to be arranged on the core side and a sheath side to be arranged on the sheath side when producing a core-sheath type composite spun yarn.
  • a drawing apparatus for converging and slicing a sliver wherein the converging guide is provided in a front stage of a draft zone of the kneading apparatus and converges the core side sliver and the sheath side sliver, and a subsequent stage of the converging guide And a wire-type guide for twisting the core-side sliver and the sheath-side sliver in which the focusing guide is focused in a spiral shape.
  • the drawing apparatus is the above-described invention, wherein the capacitor is provided at a subsequent stage of the wire-type guide, and the core-side sliver and the sheath-side sliver in which the wire-type guide is twisted in a ring shape. It further has a ring-shaped guide for untwisting.
  • the drawing apparatus is characterized in that, in the above invention, the drawing apparatus further includes a guide member that is provided in a front stage of the capacitor and that disposes the sheath-side sliver around the core-side sliver and feeds it to the capacitor. To do.
  • the strip device is the above-described invention, wherein the guide member includes a rod-shaped member in which a hole for a core-side sliver through which the core-side sliver is inserted is formed along an axial direction, and a tip portion of the rod-shaped member. And a block member formed with an opening through which the sheath-side sliver is inserted in a gap formed between the rod-shaped member in a state where the rod-shaped member is inserted and fixed. To do.
  • the strip device according to the present invention is characterized in that, in the above-described invention, the opening has a flat cross section.
  • the strip device according to the present invention is the above-described invention, wherein the guide member is disposed around a core-side sliver hole through which the core-side sliver is inserted, and around the core-side sliver hole. It forms in the shape of a plate in which a plurality of sheath side sliver holes penetrating each part are formed.
  • the method for producing a core-sheath type composite spun yarn according to the present invention is a method for producing a core-sheath type composite spun yarn, wherein the core-side sliver arranged on the core side and the sheath-side sliver arranged on the sheath side have a spiral shape. It has the drawing process which drafts after twisting by letting the capacitor
  • the drawing step includes a step of ringing the core-side sliver and the sheath-side sliver twisted by the wire-type focusing guide before drafting. It is characterized by untwisting with a ring-shaped guide having a shape.
  • the method for producing a core-sheath type composite spun yarn according to the present invention is characterized in that, in the above-described invention, a weight ratio of the core-side sliver to the sheath-side sliver is set to 5:95 to 45:55.
  • the core-sheath type composite spun yarn according to the present invention is manufactured by the above-described method for manufacturing a core-sheath type composite spun yarn.
  • the woven or knitted fabric according to the present invention is characterized by containing 20% by weight or more of a core-sheath type composite spun yarn.
  • the present invention in the core-sheath structure, it is possible to reduce the variation in the coverage of the sheath portion, and to prevent the occurrence of the unevenness of the fabric surface when the fabric is made of woven fabric or knitted fabric.
  • FIG. 1 is a diagram showing a configuration of a main part of a drawing apparatus according to Embodiment 1 of the present invention.
  • FIG. 2 is a plan view showing a configuration of a plate-shaped guide provided in the drawing apparatus according to Embodiment 1 of the present invention.
  • FIG. 3 is a diagram showing a configuration of a main part of the drawing apparatus according to the second embodiment of the present invention.
  • the single fiber fineness of the short fiber used in the present invention is preferably in the range of 0.5 to 8.0 dtex, more preferably 0.6 to 3.0 dtex.
  • a spun yarn can be obtained with good spinnability in the spinning process. If it is 8.0 dtex or less, the bending stiffness of the final fiber product will not be too high, and it can be applied to clothing fabrics and the like that require softness. If the fineness of the single fiber is less than 0.5 dtex, the spun yarn quality may be impaired, for example, a nep occurs in the spinning card process.
  • the single fiber fineness is preferably 0.5 dtex or more and 8.0 dtex or less.
  • the elongation of the short fiber used in the present invention is preferably 5 to 30%. It is preferable that the elongation of the short fiber is 5% or more because yarn breakage in the spinning process is reduced. It is preferable that the short fiber has an elongation of 30% or less because variations in physical properties when mixed with other short fibers having low elongation such as cotton are reduced. Further, the elongation of the short fiber is more preferably 7% or more and 28% or less, and most preferably 10% or more and 25% or less.
  • the fiber length of the short fiber used in the present invention is preferably 25 to 200 mm.
  • the fiber length means an average value of the fiber lengths of the short fibers, but if the fiber length is less than 25 mm, the operability in the processing process may deteriorate, such as yarn breakage occurring in the spinning process. is there.
  • the span feeling as a short fiber expresses by making fiber length into 200 mm or less, it is preferable.
  • the fiber length is more preferably 30 mm or more, and most preferably 35 mm or more and 64 mm or less.
  • the fiber cross-sectional shape of the short fiber of the present invention is not particularly limited, and may be a perfect circular circular cross-section, or a multilobal shape, flat shape, elliptical shape, W shape, S shape, X shape, Different cross-section yarns such as H-shape, C-shape, rice-shape, and cross-girder may be used. Furthermore, these hollow fibers may be used. Glossiness, water absorption, etc. can be imparted by making it an irregular cross section.
  • the short fiber used in the present invention may be crimped.
  • the number of crimps is preferably 3/25 mm to 20/25 mm.
  • the number of crimps is more preferably 5 peaks / 25 mm or more, and most preferably 8 peaks / 25 mm or more.
  • the strength of the short fiber constituting the spun yarn of the present invention is preferably 2.0 cN / dtex to 7.0 cN / dtex. If it is less than 2.0 cN / dtex, the process passability in the spinning, weaving, and dyeing processes may be unsatisfactory. On the contrary, if the strength of the short fiber exceeds 7.0 cN / dtex, when the garment is worn, the fabric surface is rubbed and the short fibers are entangled with each other to grow into pills. Therefore, it is difficult for the pills to fall off and it is difficult to obtain anti-pilling properties.
  • FIG. 1 is a diagram showing a configuration of a main part of the drawing apparatus according to the first embodiment.
  • the drawing apparatus 1 shown in the figure includes a capacitor 2 provided in the front stage of the draft zone, a core-side sliver provided on the core side, and a sheath-side sliver provided on the sheath side provided in a predetermined stage. And a plate-like guide 3 that is a guide member that passes through the positional relationship and feeds it to the capacitor 2.
  • the capacitor 2 includes a sliver focusing guide 4 that focuses the core-sheath sliver passing through the plate-shaped guide 3 and a wire type that twists the core-sheath sliver that has a spiral shape and is focused by the sliver focusing guide 4. It has the guide 5 and the ring-shaped guide 6 which untwists the core-sheath sliver which twisted the wire type guide 5 in the ring shape. It is also possible to configure a capacitor without providing the ring-shaped guide 6.
  • FIG. 2 is a diagram showing the configuration of the plate-shaped guide 3, and is a plan view in the direction of arrow A in FIG.
  • the plate-shaped guide 3 penetrates in the thickness direction of the central portion of the plate-shaped base material, and the core-side sliver hole 7 through which the core-side sliver passes, and the periphery of the core-side sliver hole 7 A plurality of sheath-side sliver holes 8 through which the sheath-side sliver is passed are formed.
  • the shape of the plate-shaped guide 3 should just be a substantially plate shape.
  • the diameter of the core-side sliver hole 7 is larger than the diameter of the sheath-side sliver hole 8, but this is only an example.
  • the sliver focusing guide 4 includes a notch 41 for introducing the sliver into the sliver focusing guide 4.
  • the core-side sliver and the sheath-side sliver are introduced into the sliver focusing guide 4 through the notch 41 formed in the sliver focusing guide 4 and focused.
  • the angle formed by the core side sliver and the sheath side sliver is 15 to 40 °.
  • the core-side sliver can be three-dimensionally covered with the sheath-side sliver, and a core-sheath structure can be obtained by adding a draft as it is to obtain a spun yarn. Further, it is preferably 20 to 30 °.
  • the angle between the core side sliver and the sheath side sliver in the running state is smaller than 15 °, the core side sliver cannot be covered with the sheath side sliver. On the contrary, if the angle between the core side sliver and the sheath side sliver in the running state exceeds 40 °, the sliver sliver guide enters an acute angle, so that the sliver sliver guide 4 is abraded, causing fluff and unevenness. .
  • the sheath side sliver holes 8 are arranged concentrically with the core side sliver hole 7 as the center. Is preferably provided.
  • the wire-type guide 5 has a spiral shape with an equal pitch and a substantially uniform diameter except for a connection portion with the sliver focusing guide 4.
  • the shape of the wire-type guide 5 is not limited to this.
  • the wire-type guide 5 may have a spiral shape whose diameter gradually decreases from the sliver focusing guide 4 side toward the ring-shaped guide 6 side. However, it may have a spiral shape with unequal pitches.
  • the hollow portion 61 of the ring-shaped guide 6 preferably has a cylindrical shape that can sufficiently obtain the untwisting effect.
  • the internal diameter of the cylinder is preferably changed according to the total fineness of the core-sheath sliver, and specifically, it is preferably arbitrarily defined in the range of 10 to 30 mm in diameter. More preferably, the diameter is 15 to 25 mm. If the inner diameter is narrow, resistance between the core-sheath sliver and the ring-shaped guide 6 is increased, which may promote fiber lump causing fiber fluffing and slab / nep.
  • the length of the ring-shaped guide 6 is preferably 20 to 40 mm. If it is too long, resistance will be applied between the sliver and the ring-shaped guide 6 for a long period of time.
  • the inner diameter of the ring-shaped guide 6 is too large or the length is too short, sufficient untwisting action does not work, and the twist remains in the core-sheath sliver and is supplied to the draft zone of the drawing machine. Therefore, it may cause irregular drafts and yarn unevenness.
  • the core-sheath ratio is preferably in the range of 20:80 to 40:60 (weight ratio) in order to exhibit the texture and the characteristics of each fiber.
  • Short fibers that make up the core and sheath include natural fibers such as cotton, wool, hemp and silk, synthetic fibers such as polyester, nylon, acrylic and polypropylene, semi-synthetic fibers such as rayon and acetate, glass fibers, Aramid fiber, PPS fiber, fluorine fiber, metal fiber, polylactic acid fiber and the like can be arbitrarily selected according to the purpose.
  • the core-sheath type composite spun yarn in the present invention can exhibit an effect particularly when the core side fiber bundle and the sheath side fiber bundle are made of different materials. By completely separating them, the function can be exhibited without deteriorating the properties of the respective raw materials.
  • the characteristics of each fiber such as improvement of frosting and dyeability can be exhibited sufficiently.
  • PPS fibers and Kevlar fibers that are inferior in light resistance on the core side, it is possible to prevent the function of the fibers from being deteriorated. Furthermore, since these PPS fibers and Kevlar fibers are difficult to dye, sufficiently covering with sheath-side fibers makes it easy to dye when made into a fabric, and the undyed portion is less noticeable.
  • the covering ratio by the sheath-side sliver can be arbitrarily reduced by passing the sliver through the plate-shaped guide 3 or the sliver focusing guide 4, and a natural feeling of wrinkle and melange can be obtained. It can also be expressed.
  • a warm inner that uses the hygroscopic heat-generating action of rayon feels warmth due to sweat released from the body when worn for a long period of time. Often there is resistance.
  • a material that does not feel dull even if it comes into contact with the skin on the sheath side it can be comfortably worn even in mid-winter without impairing the hygroscopic heat generation function of rayon.
  • the manufacturing method of the core-sheath type composite spun yarn according to the first embodiment will be described.
  • a core-sheath sliver having a three-dimensional core-sheath shape can be created from the sliver state, and the above-described core-sheath type composite spun yarn can be obtained simply by going through a normal ring spinning process.
  • a core-sheath type composite spun yarn having a high covering property can be obtained by a general ring spinning process only by installing the capacitor 2 and the plate-like guide 3.
  • the wire-type guide 5 provided in front of the draft zone of the drawing apparatus 1 applies appropriate tension to the core-side sliver that needs to be arranged on the core side, and interferes with the wire-type guide 5. So that the sliver group (sheath side sliver) forming a sheath side fiber bundle has an angle with respect to the core side sliver and reaches the capacitor 2 around the sliver focusing guide 4 When the side sliver and the wire-type guide 5 interfere with each other, resistance is generated at the interference point, and the periphery is covered so as to draw a spiral shape with respect to the core side sliver fiber group.
  • the draft magnification of the drawing apparatus 1 is as low as possible. This is because if the draft magnification is too high, the core-sheath structure of the folded fiber group may be destroyed by the draft action.
  • the angle of the sliver with respect to the sliver focusing guide 4 becomes important.
  • the position of the core side sliver hole 7 is set so that the core side sliver is on the extension line of the center line of the wire type guide 5, and the sheath side sliver hole 8 is placed on the concentric circle of the core side sliver hole 7. Make 8 pieces.
  • any material can be applied, but if a mirror-finished product or a satin-finished product is arbitrarily selected depending on the fiber material to be used. good. If a mirror-finished product is used, the contact area increases and the resistance value also increases, which is effective for silicone processed products and fluorinated fibers. On the other hand, when using a material having high resistance, it is preferable to select a sliver focusing guide that has been subjected to a satin finish.
  • the core-sheath type composite spun yarn produced by the production method described above is suitably used as a fabric such as a woven fabric or a knitted fabric.
  • a fabric such as a woven fabric or a knitted fabric.
  • a more preferable effect can be obtained if the core-sheath type composite spun yarn is contained in a fabric such as a woven fabric or a knitted fabric in an amount of 20% by weight or more.
  • FIG. 3 is a diagram showing a configuration of a main part of the drawing apparatus according to the second embodiment of the present invention.
  • the drawing apparatus 11 shown in the figure is provided in the preceding stage of the draft zone, the capacitor 2 provided in the preceding stage of the draft zone, and the guide which passes through the core side sliver and the sheath side sliver in a predetermined positional relationship and sends them to the capacitor 2.
  • an inrent guide 12 as a member.
  • FIG. 3 a sectional view of the inrent guide 12 is shown.
  • the inrent guide 12 can be inserted through the rod-like member 13 in which the hollow portion 131 which is a hole for the core-side sliver through which the core-side sliver passes and the tip of the rod-like member 13 are inserted, and the rod-like member 13 is inserted.
  • it has the block member 14 in which the opening part 141 which has the space
  • the core side sliver and the sheath side sliver are focused by the inrent guide 12. Specifically, the core-side sliver in the traveling state passes through the hollow portion 131 of the rod-shaped member 13, and the sheath-side sliver passes through the gap with the rod-shaped member 13 in the opening 141 of the block member 14.
  • the opening 141 has a tapered shape whose diameter decreases toward the rear stage, and the inclination angle is preferably 15 to 40 °, and more preferably 20 to 30 °.
  • the distal end portion of the rod-shaped member 13 is also tapered, and the inclination angle of the distal end portion is substantially equal to the inclination angle of the opening 141.
  • the core-side sliver can be three-dimensionally covered with the sheath-side sliver, and a core-sheath type composite spun yarn can be obtained by spinning with a draft as it is.
  • the inclination angle of the opening 141 is smaller than 15 °, the core side sliver cannot be covered with the sheath side sliver.
  • the inclination angle of the opening 141 exceeds 40 °, the effect of rubbing on the sheath side sliver increases, which causes fluffing and unevenness.
  • the coverage by the sheath-side sliver can be arbitrarily reduced by passing the sliver through the inrent guide 12 or the sliver focusing guide 4, so that a natural wrinkle feeling and melange feeling can be achieved. It is possible to express.
  • the manufacturing method of the core-sheath type composite spun yarn according to the second embodiment will be described.
  • the above-described core-sheath type composite spun yarn can be obtained simply by creating a three-dimensional core-sheath sliver from the sliver state and directly undergoing a normal ring spinning process.
  • a core-sheath type composite spun yarn having a high covering property can be obtained by a general ring spinning process simply by installing the capacitor 2 and the inrent guide 12.
  • the rod-shaped member 13 has a radial direction with respect to the axis of the hollow portion 131 on the side surface of the front stage portion (hollow cylindrical portion in FIG. 3) that is not inserted into the opening 141 of the block member 14.
  • a plurality of extending bars may be provided. By providing such a plurality of bars, the sheath-side sliver that has passed through the inrent guide 12 can be evenly arranged around the core-side sliver that has passed through the inrent guide 12.
  • the core-sheath sliver can be formed in a flat shape by changing the amount of the gap with the rod-shaped member 13 in the opening 141 according to the thickness of the sheath-side sliver.
  • a core / sheath composite spun yarn was manufactured using the drawing apparatus according to Embodiment 1, and the core sheath / coverage and hue evaluation were measured and evaluated by the following methods. .
  • Coverage (Coverage) The coverage can be measured with high accuracy by the following method.
  • a woven or knitted fabric is produced by using the produced spun yarn, and a surface photograph of the obtained fabric is taken on a flat table or desk.
  • the core part and the sheath part of the photograph are cut with scissors, a cutter, etc.
  • the weight of the photographic paper obtained in this way is measured with a scale, and the core-sheath ratio is calculated by the following formula.
  • Coverage (side surface) ⁇ B / (A + B) ⁇ ⁇ 100 (%)
  • A is the photographic paper weight of the cut core portion
  • B the photographic paper weight of the cut sheath portion.
  • the coverage calculated in this way was evaluated as follows. ⁇ : 85% or more ⁇ : 80% or more and less than 85% ⁇ : 70% or more and less than 80% ⁇ : less than 70%
  • the core side sliver was dark blue, the sheath side sliver was white, and hue evaluation was performed using KONICA MINOLTA SPECTROPOTOMETER CM-3700d, and the ⁇ L value was obtained.
  • the ⁇ L value was evaluated as 20 points when the difference from the ⁇ L value in Example 1 described later is less than 1.0 point, and as 0 points when the difference is 1.0 point or more.
  • Example 1 In Example 1 of the present invention, a polyester spun yarn is taken up by a rotating roller, spun at a spinning speed of 1300 m / min, and then subjected to normal stretching at 3.0 times, crimping and cutting, and single fiber A polyester raw cotton having a fineness of 1.5 dtex, a fiber length of 38 mm, and a strength of 1.5 cN / dtex was obtained. After that, it was dyed at the raw cotton stage.
  • a sliver having a thickness of 5.9 g / m was formed on the polyester raw cotton by a normal card process.
  • a combed cotton sliver of 2.36 g / m was produced in the same manner as the polyester sliver, placed on the drawing apparatus 1 provided with the capacitor 2 and the plate-like guide 3, and drafted at a drawing machine speed of 250 m / min.
  • the running angle of the core side sliver and the sheath side sliver at this time was 40 °. The spinnability was good, the roller was wound, and there was no trouble.
  • the core-sheath ratio in the sliver at the time of preparation was 30% for the core and 70% for the sheath by weight.
  • This sliver was passed through a rough spinning machine, which is a normal process, and then applied to a ring spinning machine to obtain a spun yarn having a cotton count of 30 s with a total draft of 30.5 times. The spinnability was good and there was no yarn breakage.
  • Tendon knitted fabric was knitted with a 28G single circular knitting machine using the short composite spun yarn thus obtained.
  • this knitted fabric was scoured and relaxed, and then subjected to dyeing using a liquid dyeing machine in the same manner as normal T / C dyeing.
  • a knitted fabric with a basis weight after finishing of 145 g / m 2 was obtained.
  • Example 2 In Example 2 of the present invention, 0.8 dtex micro raw cotton was used as the core side raw raw cotton, and a fabric was prepared by the spinning, knitting, and dyeing steps in the same manner as in Example 1.
  • Example 3 In Example 3 of the present invention, a sliver was prepared, and spinning, knitting, dyeing and processing were performed in the same manner as in Example 1 except that the length of the ring-shaped guide at the wire-type guide outlet was changed to 70 mm.
  • Comparative Example 1 In Comparative Example 1 of the present invention, the same polyester-dyed raw cotton and combed cotton as in Examples 1 and 2 were used, and the sliver arrangement was arranged so as to form a core-sheath structure in parallel in the drawing process. Similarly, a fabric was prepared by spinning, knitting, and dyeing processes.
  • Comparative Example 2 In Comparative Example 2 of the present invention, a polyester yarn-dyed raw cotton and combed cotton similar to Example 1 were used, and a thickness of 4.1 g / m was obtained using a normal spinning method, except that doubling was performed with a drawing machine. A sliver was prepared, and after a roving process, a spun yarn having a cotton count of 30 s was obtained using a normal ring spinning machine.
  • Example 2 Thereafter, in the same manner as in Example 1, a fabric was prepared by spinning, knitting, and dyeing processes.
  • Table 1 shows the evaluation results of the span knitted fabrics obtained in Examples 1 to 3 and Comparative Examples 1 and 2 described above.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

When manufacturing a core-sheath compound spun yarn, a drawing frame device gathers and draws core-side slivers which are positioned on the core side and sheath-side slivers which are positioned on the sheath side. The drawing frame device comprises a condenser, further comprising: a gathering guide which is disposed upstream of a draft zone, and gathers the core-size slivers and the sheath-side slivers; and a wire-type guide which has a helical shape, is disposed downstream of the gathering guide, and heats the core-side slivers and the sheath-side slivers which the gathering guide has gathered.

Description

練条装置、芯鞘型複合紡績糸の製造方法、芯鞘型複合紡績糸および織編物Kneading device, production method of core-sheath type composite spun yarn, core-sheath type composite spun yarn and knitted fabric

 本発明は、芯鞘型複合紡績糸を製造する際に用いられる練条装置、芯鞘型複合紡績糸の製造方法、芯鞘型複合紡績糸、および織編物に関する。 The present invention relates to a drawing apparatus, a method for producing a core-sheath type composite spun yarn, a core-sheath type composite spun yarn, and a woven or knitted fabric that are used when manufacturing a core-sheath type composite spun yarn.

 従来、スパン織編物には、綿やウール等の天然繊維の他に、ポリエステルやアクリル、ナイロンを原料とする合成繊維が主に用いられているが、近年では新しい質感、機能を持つ素材のニーズが高まってきている。 Traditionally, synthetic fibers made from polyester, acrylic, and nylon are used for spun knitted fabrics in addition to natural fibers such as cotton and wool. In recent years, there is a need for materials with new textures and functions. Is growing.

 スポーツや特殊ユニフォーム用途など高強度、耐切創性、耐摩耗性、耐薬品性、耐熱性などの特殊機能を求められている用途も少なくないが、それらを満足させる素材においては光の環境下、高温染色下などの特殊環境下でその性能を落としてしまうものも多い。 There are many applications that require special functions such as high strength, cut resistance, abrasion resistance, chemical resistance, and heat resistance, such as sports and special uniform applications. Many of them degrade their performance in special environments such as under high-temperature dyeing.

 特に、天然素材由来の繊維であるポリ乳酸繊維、竹を原料とするバンブーレーヨンなどのセルロース系繊維、ポリフェニレンスルフィド(以下、PPSという)繊維やケブラ繊維などは、耐候性が低く、加水分解により繊維の脆化や変色が発生し、機能面を低下させるだけでなく、見た目、品位も大きく低下させる。 In particular, polylactic acid fibers derived from natural materials, cellulosic fibers such as bamboo rayon made from bamboo, polyphenylene sulfide (hereinafter referred to as PPS) fibers, and Kevlar fibers have low weather resistance, and are hydrolyzed. Embrittlement and discoloration occur, which not only lowers the functional aspect but also greatly reduces the appearance and quality.

 この問題を解消するために、フィラメント糸との芯鞘型複合紡績糸が提案されている(例えば、特許文献1、2を参照)。しかしながら、フィラメント種によっては被覆率が著しく低く、鞘側繊維束のズレにより、いわゆるヌードヤーンになったり、布帛で片染めをすると杢感が強く出たり、最悪の場合は経筋、緯段になったりすることがあった。このため、フィラメント糸との芯鞘型複合紡績糸は用途展開が限られていた。 In order to solve this problem, a core-sheath type composite spun yarn with a filament yarn has been proposed (see, for example, Patent Documents 1 and 2). However, depending on the type of filament, the coverage is extremely low, and the sheath-side fiber bundle is misaligned so that it becomes a so-called nude yarn. Sometimes. For this reason, the use development of the core-sheath type composite spun yarn with the filament yarn has been limited.

 一方で通常のリング紡績工程を用いて、2種以上の素材を混紡したり、精紡機を用いたダブルロービング方式や、練条機でスライバー配列を並列に並べて得ることのできる複合糸も提案されている(例えば、特許文献3を参照)。しかしながら、この場合には、芯側繊維が表面に多く露出することとなるため、フィラメント糸との芯鞘型複合紡績糸と同様に用途展開が限られていた。 On the other hand, composite yarns that can be obtained by mixing two or more types of materials using a normal ring spinning process, a double roving method using a spinning machine, and a sliver array arranged in parallel on a drawing machine are also proposed. (For example, refer to Patent Document 3). However, in this case, since many core side fibers are exposed on the surface, application development is limited as in the case of the core-sheath type composite spun yarn with the filament yarn.

 このように、従来技術では、特殊機能をもった繊維を使用したにもかかわらず結果として満足のいくものが得られないという機能面の問題や、どちらか一方の素材の過供給によりスラブ・ネップが多く発生するなどの品質面での問題など、多くの問題を抱えていた。 In this way, with the conventional technology, even though fibers with special functions are used, as a result, satisfactory results cannot be obtained, and slab / nep There were many problems such as quality problems such as frequent occurrences.

特開2003-20529号公報JP 2003-20529 A 特開2007-308823号公報JP 2007-308823 A 特開昭58-144141号公報JP 58-144141 A

 本発明は、上記に鑑みてなされたものであって、芯鞘構造において、鞘部分の被覆率のバラツキを少なくするとともに、織物や編物などの布帛にした際に生地表面のイラツキの発生を防止することができる芯鞘型複合紡績糸を製造する際に用いられる練条装置、芯鞘型複合紡績糸の製造方法、芯鞘型複合紡績糸、および織編物を提供することを目的とする。 The present invention has been made in view of the above, and in the core-sheath structure, the variation in the coverage of the sheath portion is reduced, and the occurrence of unevenness on the surface of the fabric when the fabric is woven or knitted is prevented. It is an object of the present invention to provide a kneading device, a method for producing a core-sheath type composite spun yarn, a core-sheath type composite spun yarn, and a woven or knitted fabric that are used when manufacturing a core-sheath type composite spun yarn.

 上述した課題を解決し、目的を達成するために、本発明に係る練条装置は、芯鞘型複合紡績糸を製造する際、芯側に配置する芯側スライバーと鞘側に配置する鞘側スライバーとを集束して練条する練条装置であって、当該練条装置のドラフトゾーンの前段に設けられ、前記芯側スライバーおよび前記鞘側スライバーを集束する集束ガイドと、該集束ガイドの後段に設けられ、螺旋形状をなして前記集束ガイドが集束した前記芯側スライバーおよび前記鞘側スライバーを加撚するワイヤー型ガイドと、を有するコンデンサを備えたことを特徴とする。 In order to solve the above-described problems and achieve the object, the drawing apparatus according to the present invention is a core-side sliver to be arranged on the core side and a sheath side to be arranged on the sheath side when producing a core-sheath type composite spun yarn. A drawing apparatus for converging and slicing a sliver, wherein the converging guide is provided in a front stage of a draft zone of the kneading apparatus and converges the core side sliver and the sheath side sliver, and a subsequent stage of the converging guide And a wire-type guide for twisting the core-side sliver and the sheath-side sliver in which the focusing guide is focused in a spiral shape.

 本発明に係る練条装置は、上記発明において、前記コンデンサは、前記ワイヤー型ガイドの後段に設けられ、リング状をなして前記ワイヤー型ガイドが加撚した前記芯側スライバーおよび前記鞘側スライバーを解撚するリング状ガイドをさらに有することを特徴とする。 The drawing apparatus according to the present invention is the above-described invention, wherein the capacitor is provided at a subsequent stage of the wire-type guide, and the core-side sliver and the sheath-side sliver in which the wire-type guide is twisted in a ring shape. It further has a ring-shaped guide for untwisting.

 本発明に係る練条装置は、上記発明において、前記コンデンサの前段に設けられ、前記鞘側スライバーを前記芯側スライバーの周囲に配置して前記コンデンサへ送り出すガイド部材をさらに備えたことを特徴とする。 The drawing apparatus according to the present invention is characterized in that, in the above invention, the drawing apparatus further includes a guide member that is provided in a front stage of the capacitor and that disposes the sheath-side sliver around the core-side sliver and feeds it to the capacitor. To do.

 本発明に係る練条装置は、上記発明において、前記ガイド部材は、前記芯側スライバーを挿通する芯側スライバー用孔が軸線方向に沿って形成された棒状部材と、前記棒状部材の先端部を挿通可能であるとともに、前記棒状部材を挿通して固定した状態で該棒状部材との間に生じる空隙に前記鞘側スライバーを挿通する開口部が形成されたブロック部材と、を有することを特徴とする。 The strip device according to the present invention is the above-described invention, wherein the guide member includes a rod-shaped member in which a hole for a core-side sliver through which the core-side sliver is inserted is formed along an axial direction, and a tip portion of the rod-shaped member. And a block member formed with an opening through which the sheath-side sliver is inserted in a gap formed between the rod-shaped member in a state where the rod-shaped member is inserted and fixed. To do.

 本発明に係る練条装置は、上記発明において、前記開口部の断面は扁平形状をなすことを特徴とする。 The strip device according to the present invention is characterized in that, in the above-described invention, the opening has a flat cross section.

 本発明に係る練条装置は、上記発明において、前記ガイド部材は、前記芯側スライバーを挿通する芯側スライバー用孔と、該芯側スライバー用孔の周囲に配置され、前記鞘側スライバーの一部をそれぞれ貫通する複数の鞘側スライバー用孔とが形成されたプレート状をなすことを特徴とする。 The strip device according to the present invention is the above-described invention, wherein the guide member is disposed around a core-side sliver hole through which the core-side sliver is inserted, and around the core-side sliver hole. It forms in the shape of a plate in which a plurality of sheath side sliver holes penetrating each part are formed.

 本発明に係る芯鞘型複合紡績糸の製造方法は、芯鞘型複合紡績糸の製造方法において、芯側に配置する芯側スライバーと鞘側に配置する鞘側スライバーとを、螺旋形状をなすワイヤー型集束ガイドを有するコンデンサを通過させることによって加撚した後にドラフトする練条工程を有することを特徴とする。 The method for producing a core-sheath type composite spun yarn according to the present invention is a method for producing a core-sheath type composite spun yarn, wherein the core-side sliver arranged on the core side and the sheath-side sliver arranged on the sheath side have a spiral shape. It has the drawing process which drafts after twisting by letting the capacitor | condenser which has a wire-type focusing guide pass.

 本発明に係る芯鞘型複合紡績糸の製造方法は、上記発明において、前記練条工程は、前記ワイヤー型集束ガイドで加撚された前記芯側スライバーおよび前記鞘側スライバーを、ドラフト前にリング状をなすリング状ガイドによって解撚することを特徴とする。 In the method of manufacturing a core-sheath type composite spun yarn according to the present invention, in the above invention, the drawing step includes a step of ringing the core-side sliver and the sheath-side sliver twisted by the wire-type focusing guide before drafting. It is characterized by untwisting with a ring-shaped guide having a shape.

 本発明に係る芯鞘型複合紡績糸の製造方法は、上記発明において、前記芯側スライバーと前記鞘側スライバーとの重量比率を5:95~45:55とすることを特徴とする。 The method for producing a core-sheath type composite spun yarn according to the present invention is characterized in that, in the above-described invention, a weight ratio of the core-side sliver to the sheath-side sliver is set to 5:95 to 45:55.

 本発明に係る芯鞘型複合紡績糸は、上記芯鞘型複合紡績糸の製造方法により製造されたことを特徴とする。 The core-sheath type composite spun yarn according to the present invention is manufactured by the above-described method for manufacturing a core-sheath type composite spun yarn.

 本発明に係る織編物は、芯鞘型複合紡績糸を20重量%以上含むことを特徴とする。 The woven or knitted fabric according to the present invention is characterized by containing 20% by weight or more of a core-sheath type composite spun yarn.

 本発明によれば、芯鞘構造において、鞘部分の被覆率のバラツキを少なくするとともに、織物や編物などの布帛にした際に生地表面のイラツキの発生を防止することができる。 According to the present invention, in the core-sheath structure, it is possible to reduce the variation in the coverage of the sheath portion, and to prevent the occurrence of the unevenness of the fabric surface when the fabric is made of woven fabric or knitted fabric.

図1は、本発明の実施の形態1に係る練条装置の要部の構成を示す図である。FIG. 1 is a diagram showing a configuration of a main part of a drawing apparatus according to Embodiment 1 of the present invention. 図2は、本発明の実施の形態1に係る練条装置が備えるプレート状ガイドの構成を示す平面図である。FIG. 2 is a plan view showing a configuration of a plate-shaped guide provided in the drawing apparatus according to Embodiment 1 of the present invention. 図3は、本発明の実施の形態2に係る練条装置の要部の構成を示す図である。FIG. 3 is a diagram showing a configuration of a main part of the drawing apparatus according to the second embodiment of the present invention.

 以下、添付図面を参照して、本発明を実施するための形態(以下、「実施の形態」という)を説明する。なお、以下の説明で参照する図面は、あくまでも模式的なものに過ぎない。 DETAILED DESCRIPTION Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as “embodiments”) will be described with reference to the accompanying drawings. Note that the drawings referred to in the following description are merely schematic.

(実施の形態1)
 本発明においては、紡績糸表面に露出することで繊維の持ち得る機能性が損なわれたり、人体に触れることで不快感を及ぼす繊維を紡績糸のより内部に配置し、機能低下を防止したり好適な着心地を得ることが可能になる。
(Embodiment 1)
In the present invention, the functionality that the fibers can have is impaired by being exposed to the surface of the spun yarn, or the fibers that cause discomfort by touching the human body are arranged inside the spun yarn to prevent functional degradation. It becomes possible to obtain a suitable comfort.

 本発明に使用する短繊維の単繊維繊度は0.5~8.0dtexの範囲であることが好ましく、より好ましくは0.6~3.0dtexである。単繊維繊度を0.5dtex以上とすることで、紡績工程において紡績性よく紡績糸を得ることができる。8.0dtex以下であれば、繊維最終製品の曲げ剛性が高くなりすぎることがなく、ソフトさが要求される衣料用布帛などにも適用することができる。単繊維の繊度が0.5dtex未満の細繊度になると紡績カード工程にてネップが発生するなど紡績糸の品位を損ねる場合がある。8.0dtexを超えると紡績糸を構成する総繊維数が不足することになり、紡績糸のムラや欠点の原因になる傾向があり、さらには製品の風合いが硬くなる、毛羽先が皮膚に刺さりチクチクする等の問題が生じる場合がある。これらのことから単繊維繊度は、0.5dtex以上8.0dtex以下であることが好ましい。 The single fiber fineness of the short fiber used in the present invention is preferably in the range of 0.5 to 8.0 dtex, more preferably 0.6 to 3.0 dtex. By setting the single fiber fineness to 0.5 dtex or more, a spun yarn can be obtained with good spinnability in the spinning process. If it is 8.0 dtex or less, the bending stiffness of the final fiber product will not be too high, and it can be applied to clothing fabrics and the like that require softness. If the fineness of the single fiber is less than 0.5 dtex, the spun yarn quality may be impaired, for example, a nep occurs in the spinning card process. If it exceeds 8.0 dtex, the total number of fibers constituting the spun yarn will be insufficient, which tends to cause unevenness and defects in the spun yarn, and the texture of the product will become stiff, and the fluff tip will pierce the skin. Problems such as tingling may occur. For these reasons, the single fiber fineness is preferably 0.5 dtex or more and 8.0 dtex or less.

 本発明に用いる短繊維の伸度は、5~30%であることが好ましい。短繊維の伸度が5%以上であることによって、紡績工程における糸切れが少なくなるため好ましい。短繊維の伸度が30%以下であることによって、例えば綿などの伸度の低い他の短繊維と混紡した時における物性ばらつきが小さくなるため好ましい。更に、短繊維の伸度は7%以上28%以下であることがより好ましく、10%以上25%以下であることが最も好ましい。 The elongation of the short fiber used in the present invention is preferably 5 to 30%. It is preferable that the elongation of the short fiber is 5% or more because yarn breakage in the spinning process is reduced. It is preferable that the short fiber has an elongation of 30% or less because variations in physical properties when mixed with other short fibers having low elongation such as cotton are reduced. Further, the elongation of the short fiber is more preferably 7% or more and 28% or less, and most preferably 10% or more and 25% or less.

 本発明に用いる短繊維の繊維長は、25~200mmであることが好ましい。ここで繊維長とは短繊維の繊維長の平均値を意味しているが、繊維長が25mmに満たない場合には紡績工程において糸切れが発生するなど加工工程における操業性が悪化する場合がある。また、繊維長を200mm以下とすることで短繊維としてのスパン感が発現するため好ましい。繊維長は30mm以上であることがより好ましく、35mm以上、64mm以下であることが最も好ましい。 The fiber length of the short fiber used in the present invention is preferably 25 to 200 mm. Here, the fiber length means an average value of the fiber lengths of the short fibers, but if the fiber length is less than 25 mm, the operability in the processing process may deteriorate, such as yarn breakage occurring in the spinning process. is there. Moreover, since the span feeling as a short fiber expresses by making fiber length into 200 mm or less, it is preferable. The fiber length is more preferably 30 mm or more, and most preferably 35 mm or more and 64 mm or less.

 本発明の短繊維の繊維断面形状に関しては特に制限がなく、真円状の円形断面であっても良いし、また、多葉形、扁平形、楕円形、W字形、S字形、X字形、H字形、C字形、田字形、井桁形などの異形断面糸でも良い。さらにこれらの中空糸でも良い。異形断面とすることによって光沢、吸水性などを付与することが出来る。 The fiber cross-sectional shape of the short fiber of the present invention is not particularly limited, and may be a perfect circular circular cross-section, or a multilobal shape, flat shape, elliptical shape, W shape, S shape, X shape, Different cross-section yarns such as H-shape, C-shape, rice-shape, and cross-girder may be used. Furthermore, these hollow fibers may be used. Glossiness, water absorption, etc. can be imparted by making it an irregular cross section.

 本発明に用いる短繊維は、捲縮を付与されていてもよい。その際、捲縮数が3山/25mm~20山/25mmであることが好ましい。捲縮数が低すぎると、軽量感のある良好な風合いが達成されず、また捲縮数が高すぎると、嵩高性が逆に低下してしまうことがある。捲縮数は5山/25mm以上であることがより好ましく、8山/25mm以上であることが最も好ましい。また、15山/25mm以下であることが好ましい。 The short fiber used in the present invention may be crimped. At this time, the number of crimps is preferably 3/25 mm to 20/25 mm. When the number of crimps is too low, a good texture with a light feeling cannot be achieved, and when the number of crimps is too high, the bulkiness may be lowered. The number of crimps is more preferably 5 peaks / 25 mm or more, and most preferably 8 peaks / 25 mm or more. Moreover, it is preferable that it is 15 mountains / 25 mm or less.

 また、本発明の紡績糸を構成する短繊維の強度は2.0cN/dtex~7.0cN/dtexであることが好ましい。2.0cN/dtex未満であると紡績、製織、染色工程における工程通過性が不調になる場合がある。逆に、短繊維の強度が7.0cN/dtexを超えると、衣料着用時、布帛表面に摩擦を受け短繊維同士が絡み毛玉に成長し、ピリングとなった際、短繊維の強度が強過ぎるため毛玉が脱落し難く、抗ピリング性が得られにくい。 Further, the strength of the short fiber constituting the spun yarn of the present invention is preferably 2.0 cN / dtex to 7.0 cN / dtex. If it is less than 2.0 cN / dtex, the process passability in the spinning, weaving, and dyeing processes may be unsatisfactory. On the contrary, if the strength of the short fiber exceeds 7.0 cN / dtex, when the garment is worn, the fabric surface is rubbed and the short fibers are entangled with each other to grow into pills. Therefore, it is difficult for the pills to fall off and it is difficult to obtain anti-pilling properties.

 次に、本発明の実施の形態1に係る練条装置の構成を説明する。図1は、本実施の形態1に係る練条装置の要部の構成を示す図である。同図に示す練条装置1は、ドラフトゾーンの前段に設けられるコンデンサ2と、コンデンサ2の前段に設けられ、芯側に配置する芯側スライバーと鞘側に配置する鞘側スライバーとを所定の位置関係で通過させてコンデンサ2へ送り出すガイド部材であるプレート状ガイド3とを備える。 Next, the configuration of the drawing apparatus according to Embodiment 1 of the present invention will be described. FIG. 1 is a diagram showing a configuration of a main part of the drawing apparatus according to the first embodiment. The drawing apparatus 1 shown in the figure includes a capacitor 2 provided in the front stage of the draft zone, a core-side sliver provided on the core side, and a sheath-side sliver provided on the sheath side provided in a predetermined stage. And a plate-like guide 3 that is a guide member that passes through the positional relationship and feeds it to the capacitor 2.

 コンデンサ2は、プレート状ガイド3を通過して芯鞘型をなす芯鞘スライバーを集束するスライバー集束ガイド4と、螺旋形状をなしてスライバー集束ガイド4が集束した芯鞘スライバーを加撚するワイヤー型ガイド5と、リング状をなしてワイヤー型ガイド5が加撚した芯鞘スライバーを解撚するリング状ガイド6とを有する。なお、リング状ガイド6を設けることなくコンデンサを構成することも可能である。 The capacitor 2 includes a sliver focusing guide 4 that focuses the core-sheath sliver passing through the plate-shaped guide 3 and a wire type that twists the core-sheath sliver that has a spiral shape and is focused by the sliver focusing guide 4. It has the guide 5 and the ring-shaped guide 6 which untwists the core-sheath sliver which twisted the wire type guide 5 in the ring shape. It is also possible to configure a capacitor without providing the ring-shaped guide 6.

 図2は、プレート状ガイド3の構成を示す図であり、図1の矢視A方向の平面図である。図2に示すように、プレート状ガイド3は、プレート状をなす基材の中心部の厚み方向に貫通し、芯側スライバーを通す芯側スライバー用孔7と、芯側スライバー用孔7の周囲を囲むように形成され、鞘側スライバーを通す複数の鞘側スライバー用孔8とが形成されている。 FIG. 2 is a diagram showing the configuration of the plate-shaped guide 3, and is a plan view in the direction of arrow A in FIG. As shown in FIG. 2, the plate-shaped guide 3 penetrates in the thickness direction of the central portion of the plate-shaped base material, and the core-side sliver hole 7 through which the core-side sliver passes, and the periphery of the core-side sliver hole 7 A plurality of sheath-side sliver holes 8 through which the sheath-side sliver is passed are formed.

 なお、プレート状ガイド3の形状は、ほぼプレート状であればよい。また、図2では、芯側スライバー用孔7の径は鞘側スライバー用孔8の径よりも大きいが、これはあくまでも一例に過ぎない。 In addition, the shape of the plate-shaped guide 3 should just be a substantially plate shape. In FIG. 2, the diameter of the core-side sliver hole 7 is larger than the diameter of the sheath-side sliver hole 8, but this is only an example.

 スライバー集束ガイド4は、スライバーをスライバー集束ガイド4に導入するための切り欠き41を備えている。 The sliver focusing guide 4 includes a notch 41 for introducing the sliver into the sliver focusing guide 4.

 芯側スライバーおよび鞘側スライバーは、スライバー集束ガイド4に形成された切り欠き41を介してスライバー集束ガイド4に導入されて集束される。スライバー集束ガイド4に導入される前の走行状態において芯側スライバーと鞘側スライバーのなす角度は、15~40゜である。このようにすることで、芯側スライバーを、鞘側スライバーで立体的に覆うことができ、そのままドラフトを加えて紡績糸にすることで芯鞘構造を得ることができる。さらには20~30゜であることが好ましい。走行状態における芯側スライバーと鞘側スライバーのなす角度が15°よりも小さいと、芯側スライバーを鞘側スライバーにより綺麗に被覆することができない。逆に、走行状態における芯側スライバーと鞘側スライバーのなす角度が40゜を超えるとスライバー集束ガイドに鋭角に進入することになるため、スライバー集束ガイド4により擦過され、毛羽立ちやムラの原因となる。 The core-side sliver and the sheath-side sliver are introduced into the sliver focusing guide 4 through the notch 41 formed in the sliver focusing guide 4 and focused. In the traveling state before being introduced into the sliver focusing guide 4, the angle formed by the core side sliver and the sheath side sliver is 15 to 40 °. By doing so, the core-side sliver can be three-dimensionally covered with the sheath-side sliver, and a core-sheath structure can be obtained by adding a draft as it is to obtain a spun yarn. Further, it is preferably 20 to 30 °. When the angle between the core side sliver and the sheath side sliver in the running state is smaller than 15 °, the core side sliver cannot be covered with the sheath side sliver. On the contrary, if the angle between the core side sliver and the sheath side sliver in the running state exceeds 40 °, the sliver sliver guide enters an acute angle, so that the sliver sliver guide 4 is abraded, causing fluff and unevenness. .

 プレート状ガイド3では、芯側スライバー用孔7を中心として同心円上に鞘側スライバー用孔8が配置されていることが好ましく、鞘側スライバー用孔8は6~8個の孔がほぼ等間隔で設けられていることが好ましい。 In the plate-shaped guide 3, it is preferable that the sheath side sliver holes 8 are arranged concentrically with the core side sliver hole 7 as the center. Is preferably provided.

 ワイヤー型ガイド5は、スライバー集束ガイド4との接続部分を除いて、等ピッチかつ略均一径を有する螺旋形状をなしている。なお、ワイヤー型ガイド5の形状はこれに限られるわけではなく、例えばスライバー集束ガイド4の側からリング状ガイド6の側に近づくにつれて徐々に径が小さくなるような螺旋形状をなしていてもよいし、不等ピッチの螺旋形状をなしていてもよい。 The wire-type guide 5 has a spiral shape with an equal pitch and a substantially uniform diameter except for a connection portion with the sliver focusing guide 4. The shape of the wire-type guide 5 is not limited to this. For example, the wire-type guide 5 may have a spiral shape whose diameter gradually decreases from the sliver focusing guide 4 side toward the ring-shaped guide 6 side. However, it may have a spiral shape with unequal pitches.

 リング状ガイド6の中空部61は、充分に解撚効果が得られる円柱形状が好ましい。円柱の内部直径は芯鞘スライバーの総繊度によって変更することが好ましく、具体的には直径10~30mmの範囲で任意に規定することが好ましい。さらに好ましくは直径15~25mmである。内径が狭いと芯鞘スライバーとリング状ガイド6の間で抵抗が強くなり、繊維の毛羽立ちやスラブ・ネップの原因となる繊維の塊を助長させる場合がある。リング状ガイド6の長さは20~40mmであることが好ましい。長すぎるとスライバーとリング状ガイド6との間で抵抗が長期間加わることになる。 The hollow portion 61 of the ring-shaped guide 6 preferably has a cylindrical shape that can sufficiently obtain the untwisting effect. The internal diameter of the cylinder is preferably changed according to the total fineness of the core-sheath sliver, and specifically, it is preferably arbitrarily defined in the range of 10 to 30 mm in diameter. More preferably, the diameter is 15 to 25 mm. If the inner diameter is narrow, resistance between the core-sheath sliver and the ring-shaped guide 6 is increased, which may promote fiber lump causing fiber fluffing and slab / nep. The length of the ring-shaped guide 6 is preferably 20 to 40 mm. If it is too long, resistance will be applied between the sliver and the ring-shaped guide 6 for a long period of time.

 リング状ガイド6の内径が大きすぎたり、長さが短かすぎると充分な解撚作用が働かず芯鞘スライバーに撚が残った状態で練条機のドラフトゾーンへと供給されることとなるため、イレギュラードラフトや糸ムラの原因となる場合がある。 If the inner diameter of the ring-shaped guide 6 is too large or the length is too short, sufficient untwisting action does not work, and the twist remains in the core-sheath sliver and is supplied to the draft zone of the drawing machine. Therefore, it may cause irregular drafts and yarn unevenness.

 本発明スライバーの芯鞘比率(重量比率)に関しては、芯繊維束の被覆率を向上させる上で、芯側スライバー:鞘側スライバー=5:95~45:55の範囲にあることが好ましく、より好ましくは風合いや、それぞれの繊維の特徴を発揮する上で、芯鞘比率は20:80~40:60(重量比)の範囲であることが好ましい。 The core-sheath ratio (weight ratio) of the sliver of the present invention is preferably in the range of core-side sliver: sheath-side sliver = 5: 95 to 45:55 in order to improve the coverage of the core fiber bundle. The core-sheath ratio is preferably in the range of 20:80 to 40:60 (weight ratio) in order to exhibit the texture and the characteristics of each fiber.

 芯、鞘部を構成する短繊維としては、綿、ウール、麻、絹などの天然繊維の他、ポリエステル、ナイロン、アクリル、ポリプロピレンなどの合成繊維、レーヨン、アセテートなどの半合成繊維、ガラス繊維、アラミド繊維、PPS繊維、フッ素繊維、金属繊維、ポリ乳酸繊維などの中から目的に応じ任意に選択することができる。 Short fibers that make up the core and sheath include natural fibers such as cotton, wool, hemp and silk, synthetic fibers such as polyester, nylon, acrylic and polypropylene, semi-synthetic fibers such as rayon and acetate, glass fibers, Aramid fiber, PPS fiber, fluorine fiber, metal fiber, polylactic acid fiber and the like can be arbitrarily selected according to the purpose.

 本発明における芯鞘型複合紡績糸は、芯側繊維束と鞘側繊維束とを異素材で構成する場合に、特に効果を発揮することができる。これらを完全分離することによりそれぞれの原料特性を低下させることなく機能を発揮することができる。 The core-sheath type composite spun yarn in the present invention can exhibit an effect particularly when the core side fiber bundle and the sheath side fiber bundle are made of different materials. By completely separating them, the function can be exhibited without deteriorating the properties of the respective raw materials.

 例えば表面に露出させたくない繊維束を芯部に配置させることによりフロスティングや染色性の向上等、各繊維の特性を充分に発揮させることができる。 For example, by arranging in the core a fiber bundle that is not desired to be exposed on the surface, the characteristics of each fiber such as improvement of frosting and dyeability can be exhibited sufficiently.

 また、耐光性に劣るPPS繊維やケブラ繊維を芯側に配置することにより、その繊維が持つ機能の低下を防ぐことができる。さらにこれらPPS繊維やケブラ繊維は染色が困難であることから、鞘側繊維で充分に被覆させることで、布帛にした際の染色が容易にでき、未染色部分が目立つことが少なくなる。 Moreover, by disposing PPS fibers and Kevlar fibers that are inferior in light resistance on the core side, it is possible to prevent the function of the fibers from being deteriorated. Furthermore, since these PPS fibers and Kevlar fibers are difficult to dye, sufficiently covering with sheath-side fibers makes it easy to dye when made into a fabric, and the undyed portion is less noticeable.

 本実施の形態1においては、プレート状ガイド3や、スライバー集束ガイド4へのスライバーの通し方により、鞘側スライバーによる被覆率を任意に低下させることもでき、自然な杢感や、メランジ感を表現することも可能である。 In the first embodiment, the covering ratio by the sheath-side sliver can be arbitrarily reduced by passing the sliver through the plate-shaped guide 3 or the sliver focusing guide 4, and a natural feeling of wrinkle and melange can be obtained. It can also be expressed.

 例えば、レーヨンの吸湿発熱作用を利用した暖かインナーは、長期間着用した場合に体内放出の汗によって暖かさを感じるものであるが、着用時にはレーヨン特有のヒンヤリ感があり、真冬に着用するのに抵抗があることもしばしばである。本発明により、鞘側に肌と接触してもヒンヤリ感のない素材を配せば、レーヨンの吸湿発熱機能を阻害することなく、真冬にも抵抗なく快適に着用することができる。 For example, a warm inner that uses the hygroscopic heat-generating action of rayon feels warmth due to sweat released from the body when worn for a long period of time. Often there is resistance. According to the present invention, if a material that does not feel dull even if it comes into contact with the skin on the sheath side, it can be comfortably worn even in mid-winter without impairing the hygroscopic heat generation function of rayon.

 また、芯側に吸湿作用のあるセルロースレーヨンを、鞘側にナイロンステープルを配することによって、ナイロン特有の吸湿性とセルロースの吸湿性能の相乗効果でより吸湿性の高い紡績糸を得ることが出来る。 In addition, by placing cellulose rayon with hygroscopic action on the core side and nylon staple on the sheath side, a spun yarn with higher hygroscopicity can be obtained due to the synergistic effect of the hygroscopicity unique to nylon and the hygroscopic performance of cellulose. .

 また、繊維高次工程における工程通過性が良好で、従来に比べて高被覆性の芯鞘型複合紡績糸を提供することができ、衣料用素材、農業用資材、林業用資材、水産資材、土木資材、衛生資材、日用品などとして好適に用いることができる。 In addition, it has good process passability in higher fiber processes, and can provide a core-sheath type composite spun yarn with higher covering than conventional ones. Materials for clothing, agricultural materials, forestry materials, fishery materials, It can be suitably used as civil engineering materials, sanitary materials, daily necessities and the like.

 次に、本実施の形態1に係る芯鞘型複合紡績糸の製造方法について説明する。
 本実施の形態1においては、練条機のドラフトゾーン手前(前段)にコンデンサ2を設置し、更に手前にはプレート状ガイド3を設置することが重要である。スライバーの状態から立体的に芯鞘形状をなす芯鞘スライバーを作成し、そのまま通常のリング紡績工程を経るだけで上述の芯鞘型複合紡績糸を得ることができる。
Next, the manufacturing method of the core-sheath type composite spun yarn according to the first embodiment will be described.
In the first embodiment, it is important to install the capacitor 2 in front of the draft zone (front stage) of the drawing machine, and to install the plate-shaped guide 3 in front of it. A core-sheath sliver having a three-dimensional core-sheath shape can be created from the sliver state, and the above-described core-sheath type composite spun yarn can be obtained simply by going through a normal ring spinning process.

 すなわち、本実施の形態1においては、コンデンサ2およびプレート状ガイド3を設置するだけで、一般的なリング紡績工程によって高被覆性の芯鞘型複合紡績糸が得られる。 That is, in the first embodiment, a core-sheath type composite spun yarn having a high covering property can be obtained by a general ring spinning process only by installing the capacitor 2 and the plate-like guide 3.

 本実施の形態1においては、練条装置1のドラフトゾーン手前に設けたワイヤー型ガイド5にて、芯側に配す必要のある芯側スライバーに適度なテンションを掛け、ワイヤー型ガイド5に干渉しないようにスライバー集束ガイド4の長手方向の中心に配置し、その周囲に鞘側繊維束となるスライバー群(鞘側スライバー)を芯側スライバーに対して角度をもたせてコンデンサ2へ到達させ、鞘側スライバーとワイヤー型ガイド5とが干渉するようにすると、その干渉点に抵抗が生まれ、芯側スライバー繊維群に対し螺旋状を描くように周囲を被覆していくこととなる。 In the first embodiment, the wire-type guide 5 provided in front of the draft zone of the drawing apparatus 1 applies appropriate tension to the core-side sliver that needs to be arranged on the core side, and interferes with the wire-type guide 5. So that the sliver group (sheath side sliver) forming a sheath side fiber bundle has an angle with respect to the core side sliver and reaches the capacitor 2 around the sliver focusing guide 4 When the side sliver and the wire-type guide 5 interfere with each other, resistance is generated at the interference point, and the periphery is covered so as to draw a spiral shape with respect to the core side sliver fiber group.

 このままの形状を維持しながらドラフトゾーンまで供給すれば、芯鞘形状を残したままのスライバーを得ることができる。なお、練条装置1のドラフト倍率はできるだけ低ドラフトであることが好ましい。ドラフト倍率が高すぎると、折角の繊維群の芯鞘構造がドラフト作用によって崩れるおそれがあるからである。 Supplied to the draft zone while maintaining the shape as it is, a sliver with the core-sheath shape remaining can be obtained. In addition, it is preferable that the draft magnification of the drawing apparatus 1 is as low as possible. This is because if the draft magnification is too high, the core-sheath structure of the folded fiber group may be destroyed by the draft action.

 本実施の形態1において、ワイヤー型ガイド5上で芯鞘構造が形成されるためには、スライバー集束ガイド4へのスライバーの入角度が重要となってくる。芯側スライバーがワイヤー型ガイド5の中心線の延長線上にくるように、芯側スライバー用孔7の位置を設定し、芯側スライバー用孔7の同心円上に鞘側スライバー用孔8を5~8個作成する。このとき、前述のとおりワイヤー型ガイド5のワイヤーに鞘側スライバーが適度に干渉し、セルフツイストを発生させることのできる角度で孔を設ける必要がある。 In the first embodiment, in order for the core-sheath structure to be formed on the wire type guide 5, the angle of the sliver with respect to the sliver focusing guide 4 becomes important. The position of the core side sliver hole 7 is set so that the core side sliver is on the extension line of the center line of the wire type guide 5, and the sheath side sliver hole 8 is placed on the concentric circle of the core side sliver hole 7. Make 8 pieces. At this time, as described above, it is necessary to provide a hole at an angle at which the sheath-side sliver moderately interferes with the wire of the wire-type guide 5 and can generate self-twist.

 また、本実施の形態1に使用するスライバー集束ガイド4、ワイヤー型ガイド5の素材に関しては、どの様な素材も適応するが、使用する繊維素材によって鏡面加工品や梨地加工品を任意に選ぶと良い。鏡面加工品を用いれば接触面積が増えるため抵抗値も増加することになり、シリコーン加工品やフッ素性繊維に関しては有効である。一方で抵抗が強い素材を使用する際には梨地加工を施したスライバー集束ガイドを選択することが好ましい。 In addition, as for the material of the sliver focusing guide 4 and the wire type guide 5 used in the first embodiment, any material can be applied, but if a mirror-finished product or a satin-finished product is arbitrarily selected depending on the fiber material to be used. good. If a mirror-finished product is used, the contact area increases and the resistance value also increases, which is effective for silicone processed products and fluorinated fibers. On the other hand, when using a material having high resistance, it is preferable to select a sliver focusing guide that has been subjected to a satin finish.

 以上説明した製造方法によって製造された芯鞘型複合紡績糸は、織物、編物等の布帛として好適に用いられる。芯鞘型複合紡績糸が、織物、編物等の布帛中に20重量%以上含まれていれば、より好ましい効果を得ることができる。 The core-sheath type composite spun yarn produced by the production method described above is suitably used as a fabric such as a woven fabric or a knitted fabric. A more preferable effect can be obtained if the core-sheath type composite spun yarn is contained in a fabric such as a woven fabric or a knitted fabric in an amount of 20% by weight or more.

(実施の形態2)
 図3は、本発明の実施の形態2に係る練条装置の要部の構成を示す図である。同図に示す練条装置11は、ドラフトゾーンの前段に設けられるコンデンサ2と、コンデンサ2の前段に設けられ、芯側スライバーと鞘側スライバーを所定の位置関係で通過させてコンデンサ2へ送り出すガイド部材であるインレントガイド12とを備える。図3において、インレントガイド12については断面図を示している。
(Embodiment 2)
FIG. 3 is a diagram showing a configuration of a main part of the drawing apparatus according to the second embodiment of the present invention. The drawing apparatus 11 shown in the figure is provided in the preceding stage of the draft zone, the capacitor 2 provided in the preceding stage of the draft zone, and the guide which passes through the core side sliver and the sheath side sliver in a predetermined positional relationship and sends them to the capacitor 2. And an inrent guide 12 as a member. In FIG. 3, a sectional view of the inrent guide 12 is shown.

 インレントガイド12は、芯側スライバーを通過させる芯側スライバー用孔である中空部131が形成された棒状部材13と、棒状部材13の先端部を挿通可能であるとともに、棒状部材13を挿通した状態で、棒状部材13の周囲に鞘側スライバーを通過させる空隙を有する開口部141が形成されたブロック部材14とを有する。この意味で、開口部141は、鞘側スライバー用孔としての機能を有する。 The inrent guide 12 can be inserted through the rod-like member 13 in which the hollow portion 131 which is a hole for the core-side sliver through which the core-side sliver passes and the tip of the rod-like member 13 are inserted, and the rod-like member 13 is inserted. In the state, it has the block member 14 in which the opening part 141 which has the space | gap which lets a sheath side sliver pass is formed around the rod-shaped member 13. FIG. In this sense, the opening 141 has a function as a sheath-side sliver hole.

 芯側スライバーおよび鞘側スライバーは、インレントガイド12により集束される。具体的には、走行状態における芯側スライバーは、棒状部材13の中空部131を通過し、鞘側スライバーは、ブロック部材14の開口部141内における棒状部材13との空隙を通過する。開口部141は、後段に向かって径が小さくなるテーパ形状をなしており、その傾斜角度は15~40°であれば好ましく、20~30°であればより好ましい。棒状部材13の先端部も先細形状をなしており、この先端部の傾斜角度は、開口部141の傾斜角度とほぼ等しい。このようにすることで、芯側スライバーを、鞘側スライバーで立体的に覆うことができ、そのままドラフトを加えて紡績することで芯鞘型複合紡績糸を得ることができる。なお、開口部141の傾斜角度が15°よりも挿入角度が小さいと芯側スライバーを鞘側スライバーにより綺麗に被覆することができない。逆に、開口部141の傾斜角度が40°を超えると鞘側スライバーが受ける擦過の影響が大きくなり、毛羽立ちやムラの原因となる。 The core side sliver and the sheath side sliver are focused by the inrent guide 12. Specifically, the core-side sliver in the traveling state passes through the hollow portion 131 of the rod-shaped member 13, and the sheath-side sliver passes through the gap with the rod-shaped member 13 in the opening 141 of the block member 14. The opening 141 has a tapered shape whose diameter decreases toward the rear stage, and the inclination angle is preferably 15 to 40 °, and more preferably 20 to 30 °. The distal end portion of the rod-shaped member 13 is also tapered, and the inclination angle of the distal end portion is substantially equal to the inclination angle of the opening 141. By doing so, the core-side sliver can be three-dimensionally covered with the sheath-side sliver, and a core-sheath type composite spun yarn can be obtained by spinning with a draft as it is. In addition, when the inclination angle of the opening 141 is smaller than 15 °, the core side sliver cannot be covered with the sheath side sliver. On the other hand, when the inclination angle of the opening 141 exceeds 40 °, the effect of rubbing on the sheath side sliver increases, which causes fluffing and unevenness.

 本実施の形態2においても、インレントガイド12や、スライバー集束ガイド4へのスライバーの通し方により、鞘側スライバーによる被覆率を任意に低下させることもでき、自然な杢感や、メランジ感を表現することが可能である。 Also in the second embodiment, the coverage by the sheath-side sliver can be arbitrarily reduced by passing the sliver through the inrent guide 12 or the sliver focusing guide 4, so that a natural wrinkle feeling and melange feeling can be achieved. It is possible to express.

 次に、本実施の形態2に係る芯鞘型複合紡績糸の製造方法について説明する。
 本実施の形態2においては、練条機のドラフトゾーン手前にスライバー集束ガイド、ワイヤー型ガイドを設置し、更に手前にはインレントガイドを設置することが重要である。スライバーの状態から立体的に芯鞘形状のスライバーを作成し、そのまま通常のリング紡績工程を経るだけで上述の芯鞘型複合紡績糸を得ることができる。
Next, the manufacturing method of the core-sheath type composite spun yarn according to the second embodiment will be described.
In the second embodiment, it is important to install a sliver focusing guide and a wire-type guide in front of the draft zone of the drawing machine, and to install an inrent guide in front of it. The above-described core-sheath type composite spun yarn can be obtained simply by creating a three-dimensional core-sheath sliver from the sliver state and directly undergoing a normal ring spinning process.

 すなわち、本実施の形態2においては、コンデンサ2およびインレントガイド12を設置するだけで、一般的なリング紡精工程によって高被覆性の芯鞘型複合紡績糸が得られる。 That is, in the second embodiment, a core-sheath type composite spun yarn having a high covering property can be obtained by a general ring spinning process simply by installing the capacitor 2 and the inrent guide 12.

 本実施の形態2においても、実施の形態1と同様、ドラフト時の芯鞘構造の崩れを抑制するために、ドラフト倍率をできるだけ低くすることが望ましい。 Also in the second embodiment, as in the first embodiment, it is desirable to reduce the draft magnification as low as possible in order to suppress the collapse of the core-sheath structure during the draft.

 なお、本実施の形態2において、棒状部材13のうちブロック部材14の開口部141に挿入していない前段部分(図3における中空円筒部分)の側面に、中空部131の軸線に対して放射状に延びる複数のバーを設けてもよい。このような複数のバーを設けることにより、インレントガイド12を通過した鞘側スライバーが、インレントガイド12を通過した芯側スライバーの周囲に一段と均等に配置させることができる。 In the second embodiment, the rod-shaped member 13 has a radial direction with respect to the axis of the hollow portion 131 on the side surface of the front stage portion (hollow cylindrical portion in FIG. 3) that is not inserted into the opening 141 of the block member 14. A plurality of extending bars may be provided. By providing such a plurality of bars, the sheath-side sliver that has passed through the inrent guide 12 can be evenly arranged around the core-side sliver that has passed through the inrent guide 12.

 また、本実施の形態2において、開口部141内の棒状部材13との間隙の量を鞘側スライバーの太さに応じて変化させることにより、芯鞘スライバーを扁平形状に形成させることができる。 In the second embodiment, the core-sheath sliver can be formed in a flat shape by changing the amount of the gap with the rod-shaped member 13 in the opening 141 according to the thickness of the sheath-side sliver.

 以下、本発明の実施例を説明する。本発明の実施例では、実施の形態1に係る練条装置を用いて芯鞘複合紡績糸を製造し、芯鞘の被覆率、色相性評価、について、下記の方法で測定、評価を行った。 Hereinafter, examples of the present invention will be described. In Examples of the present invention, a core / sheath composite spun yarn was manufactured using the drawing apparatus according to Embodiment 1, and the core sheath / coverage and hue evaluation were measured and evaluated by the following methods. .

[被覆率(カバー率)]
 以下の方法により精度良く被覆率の測定をすることが可能となる。
 製造した紡績糸をゾッキ使用して織編物を作製し、得られた布帛を平坦な台や机の上で表面写真を撮影する。次に写真の芯部と鞘部をハサミ、カッターなどで切り分け、そうして得られた芯部と鞘部の印画紙について、秤で重量を測定し、次式により芯鞘比率を算出する。
 被覆率(側面)={B/(A+B)}×100(%)
ここで、Aは切り分けられた芯部の印画紙重量であり、Bは切り分けられた鞘部の印画紙重量である。このようにして算出される被覆率を下記のように評価した。
  ◎:85%以上
  ○:80%以上85%未満
  △:70%以上80%未満
  ×:70%未満
[Coverage (Coverage)]
The coverage can be measured with high accuracy by the following method.
A woven or knitted fabric is produced by using the produced spun yarn, and a surface photograph of the obtained fabric is taken on a flat table or desk. Next, the core part and the sheath part of the photograph are cut with scissors, a cutter, etc., the weight of the photographic paper obtained in this way is measured with a scale, and the core-sheath ratio is calculated by the following formula.
Coverage (side surface) = {B / (A + B)} × 100 (%)
Here, A is the photographic paper weight of the cut core portion, and B is the photographic paper weight of the cut sheath portion. The coverage calculated in this way was evaluated as follows.
◎: 85% or more ○: 80% or more and less than 85% △: 70% or more and less than 80% ×: less than 70%

[色相性評価]
 芯側スライバーを濃紺とし、鞘側スライバーを白として、KONICA MINOLTA SPECTROPHOTMETER CM-3700dを用いて色相性評価を実施し、ΔL値を求めた。ΔL値は、後述する実施例1におけるΔL値との差が1.0ポイント未満であれば20点とし、その差が1.0ポイント以上であれば0点として評価した。
[Hue evaluation]
The core side sliver was dark blue, the sheath side sliver was white, and hue evaluation was performed using KONICA MINOLTA SPECTROPOTOMETER CM-3700d, and the ΔL value was obtained. The ΔL value was evaluated as 20 points when the difference from the ΔL value in Example 1 described later is less than 1.0 point, and as 0 points when the difference is 1.0 point or more.

[外観(アピアランス)評価]
 織編物外観(芯繊維群露出程度)を官能評価によって下記のように評価した。
  ◎:外観 最良
  ○:外観 良好
  △:外観 やや良好
  ×:外観 不良
[Appearance evaluation]
The appearance of the woven / knitted fabric (exposed degree of core fiber group) was evaluated by sensory evaluation as follows.
◎: Appearance best ○: Appearance good △: Appearance slightly good ×: Appearance defect

[風合い]
 官能評価によって下記のように評価した。
  ◎:柔らかい
  ○:やや柔らかい
  △:やや硬い
  ×:硬い
[Texture]
It evaluated as follows by sensory evaluation.
◎: Soft ○: Slightly soft △: Slightly hard ×: Hard

[工程通過性]
 下記のように評価した。
  ◎:糸切れ10本/1000sp以内、練条装置のローラーへの巻付きなし
  ○:糸切れ11~15本/1000sp、練条装置のローラーへの巻付き1回以内
  △:糸切れ16~20本/1000sp、練条装置のローラーへの巻付き3回以内
  ×:上記以外
[Process passability]
Evaluation was performed as follows.
◎: Thread breakage within 10 pieces / 1000sp, no winding around the roller of the drawing apparatus ○: Thread breakage 11-15 pieces / 1000sp, within 1 turn winding around the roller of the drawing apparatus △: Thread breakage between 16-20 Book / 1000sp, within 3 times of winding around the roller of the drawing apparatus ×: Other than the above

[総合評価]
 被覆率、風合い、工程通過性については、◎=20点、○=10点、△=5点、×=0点とし、これらの和に色相性評価の値を加えた合計点で総合評価を行った。
  ◎(=合計点80点以上):被覆性、工程通過性、外観 最良
  ○(=合計点50点以上80点未満):被覆性、工程通過性、外観 良好
  △(=合計点20点以上50点未満):被覆性、工程通過性、外観 やや良好
  ×(=合計点20点未満):被覆性、工程通過性、外観 不良
[Comprehensive evaluation]
For coverage, texture, and process passability, ◎ = 20 points, ○ = 10 points, Δ = 5 points, and x = 0 points, and the overall evaluation is made by adding the value of hue evaluation to the sum of these points. went.
◎ (= Total score 80 points or more): Coverability, process passability, appearance best ○ (= Total score 50 points or more and less than 80 points): Coverability, process passability, appearance good △ (= Total score 20 points or more 50 Less than point): Coverability, process passability, appearance Somewhat good × (= less than 20 points in total): Coverability, process passability, poor appearance

 以下、実施例1~3、比較例1~2を説明する。 Hereinafter, Examples 1 to 3 and Comparative Examples 1 to 2 will be described.

(実施例1)
 本発明の実施例1では、ポリエステル紡出糸を回転ローラーにて引き取り、紡糸速度1300m/分で紡糸した後、3.0倍で通常の延伸を行い、捲縮付与、カットして、単繊維繊度1.5dtex、繊維長38mm、強度1.5cN/dtexのポリエステル原綿を得た。その後、原綿の段階で先染め加工した。
Example 1
In Example 1 of the present invention, a polyester spun yarn is taken up by a rotating roller, spun at a spinning speed of 1300 m / min, and then subjected to normal stretching at 3.0 times, crimping and cutting, and single fiber A polyester raw cotton having a fineness of 1.5 dtex, a fiber length of 38 mm, and a strength of 1.5 cN / dtex was obtained. After that, it was dyed at the raw cotton stage.

 続いてこのポリエステル原綿に対し、通常のカード工程により5.9g/mの太さのスライバーを作成した。 Subsequently, a sliver having a thickness of 5.9 g / m was formed on the polyester raw cotton by a normal card process.

 続いてポリエステルスライバーと同様に2.36g/mのコーマコットンスライバーを作製し、コンデンサ2とプレート状ガイド3を設置した練条装置1に仕掛け、練条機速度250m/分でドラフティングした。この時の芯側スライバーと鞘側スライバーの走行角は40°であった。紡績性は良好でありローラー巻付き、トラブルもなかった。 Subsequently, a combed cotton sliver of 2.36 g / m was produced in the same manner as the polyester sliver, placed on the drawing apparatus 1 provided with the capacitor 2 and the plate-like guide 3, and drafted at a drawing machine speed of 250 m / min. The running angle of the core side sliver and the sheath side sliver at this time was 40 °. The spinnability was good, the roller was wound, and there was no trouble.

 また、作成時のスライバーにおける芯鞘比率は重量比で芯が30%、鞘が70%であった。 Moreover, the core-sheath ratio in the sliver at the time of preparation was 30% for the core and 70% for the sheath by weight.

 このスライバーを通常工程である粗紡機を経て、リング紡績機に仕掛けトータルドラフト30.5倍として綿式番手30sの紡績糸を得た。紡績性は良好であり、糸切れもなかった。 This sliver was passed through a rough spinning machine, which is a normal process, and then applied to a ring spinning machine to obtain a spun yarn having a cotton count of 30 s with a total draft of 30.5 times. The spinnability was good and there was no yarn breakage.

 こうして得られた短々複合紡績糸を用いて、28Gシングル丸編機で天竺編地を編成した。 Tendon knitted fabric was knitted with a 28G single circular knitting machine using the short composite spun yarn thus obtained.

 次にこの編地を染色工程において、精練、リラックス後、液流染色機を用いて通常のT/C染色同様、染色加工を実施した。 Next, in the dyeing process, this knitted fabric was scoured and relaxed, and then subjected to dyeing using a liquid dyeing machine in the same manner as normal T / C dyeing.

 仕上げ後の目付が145g/mの編地を得た。 A knitted fabric with a basis weight after finishing of 145 g / m 2 was obtained.

(実施例2)
 本発明の実施例2では、芯側使用原綿として0.8dtexのマイクロ原綿を用い、実施例1と同様にして紡績、編成、染色工程にて布帛を作成した。
(Example 2)
In Example 2 of the present invention, 0.8 dtex micro raw cotton was used as the core side raw raw cotton, and a fabric was prepared by the spinning, knitting, and dyeing steps in the same manner as in Example 1.

(実施例3)
 本発明の実施例3では、ワイヤー型ガイド出口のリング状ガイドの長さを70mmに変更した以外は実施例1と同様にし、スライバーを作成し、紡績、編成、染色・加工を実施した。
(Example 3)
In Example 3 of the present invention, a sliver was prepared, and spinning, knitting, dyeing and processing were performed in the same manner as in Example 1 except that the length of the ring-shaped guide at the wire-type guide outlet was changed to 70 mm.

(比較例1)
 本発明の比較例1では、実施例1,2と同様のポリエステル先染め原綿とコーマコットンを用い、練条工程にて並列に芯鞘構造になるようスライバー配列を整え、実施例1,2と同様にして紡績、編成、染色工程にて布帛を作成した。
(Comparative Example 1)
In Comparative Example 1 of the present invention, the same polyester-dyed raw cotton and combed cotton as in Examples 1 and 2 were used, and the sliver arrangement was arranged so as to form a core-sheath structure in parallel in the drawing process. Similarly, a fabric was prepared by spinning, knitting, and dyeing processes.

(比較例2)
 本発明の比較例2では、実施例1と同様のポリエステル先染め原綿とコーマコットンを用いて、練条機でダブリング混綿した以外は通常の紡績方法を用いて4.1g/mの太さのスライバーを作成し、粗紡工程を経た後、通常のリング精紡機を用いて綿式番手30sの紡績糸を得た。
(Comparative Example 2)
In Comparative Example 2 of the present invention, a polyester yarn-dyed raw cotton and combed cotton similar to Example 1 were used, and a thickness of 4.1 g / m was obtained using a normal spinning method, except that doubling was performed with a drawing machine. A sliver was prepared, and after a roving process, a spun yarn having a cotton count of 30 s was obtained using a normal ring spinning machine.

 その後、実施例1と同様にして紡績、編成、染色工程にて布帛を作成した。 Thereafter, in the same manner as in Example 1, a fabric was prepared by spinning, knitting, and dyeing processes.

 以上説明した実施例1~3、比較例1~2で得られたスパン編物について評価した結果を表1に示す。 Table 1 shows the evaluation results of the span knitted fabrics obtained in Examples 1 to 3 and Comparative Examples 1 and 2 described above.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

 1、11 練条装置
 2 コンデンサ
 3 プレート状ガイド
 4 スライバー集束ガイド
 5 ワイヤー型ガイド
 6 リング状ガイド
 7 芯側スライバー用孔
 8 鞘側スライバー用孔
 12 インレントガイド
 13 棒状部材
 14 ブロック部材
 41 切り欠き
 61、131 中空部
 141 開口部
DESCRIPTION OF SYMBOLS 1,11 Stripping device 2 Capacitor 3 Plate-shaped guide 4 Sliver focusing guide 5 Wire-type guide 6 Ring-shaped guide 7 Core-side sliver hole 8 Sheath-side sliver hole 12 Inrent guide 13 Bar-shaped member 14 Block member 41 Notch 61 131 Hollow part 141 Opening part

Claims (11)

 芯鞘型複合紡績糸を製造する際、芯側に配置する芯側スライバーと鞘側に配置する鞘側スライバーとを集束して練条する練条装置であって、
 当該練条装置のドラフトゾーンの前段に設けられ、前記芯側スライバーおよび前記鞘側スライバーを集束する集束ガイドと、該集束ガイドの後段に設けられ、螺旋形状をなして前記集束ガイドが集束した前記芯側スライバーおよび前記鞘側スライバーを加撚するワイヤー型ガイドと、を有するコンデンサ
 を備えたことを特徴とする練条装置。
When producing a core-sheath-type composite spun yarn, a drawing apparatus that converges and kneads a core-side sliver arranged on the core side and a sheath-side sliver arranged on the sheath side,
A focusing guide that is provided in the front stage of the draft zone of the drawing apparatus and focuses the core-side sliver and the sheath-side sliver, and is provided in a subsequent stage of the focusing guide, and the focusing guide is focused in a spiral shape. A drawing apparatus comprising: a capacitor having a core-side sliver and a wire-type guide for twisting the sheath-side sliver.
 前記コンデンサは、
 前記ワイヤー型ガイドの後段に設けられ、リング状をなして前記ワイヤー型ガイドが加撚した前記芯側スライバーおよび前記鞘側スライバーを解撚するリング状ガイドをさらに有することを特徴とする請求項1に記載の練条装置。
The capacitor is
The ring-shaped guide which is provided in the subsequent stage of the wire-type guide and further untwists the core-side sliver and the sheath-side sliver twisted by the wire-type guide in a ring shape. The drawing device described in 1.
 前記コンデンサの前段に設けられ、前記鞘側スライバーを前記芯側スライバーの周囲に配置して前記コンデンサへ送り出すガイド部材をさらに備えたことを特徴とする請求項1または2に記載の練条装置。 3. The apparatus according to claim 1, further comprising a guide member that is provided in a front stage of the capacitor and that disposes the sheath-side sliver around the core-side sliver and feeds it to the capacitor.  前記ガイド部材は、
 前記芯側スライバーを挿通する芯側スライバー用孔が軸線方向に沿って形成された棒状部材と、
 前記棒状部材の先端部を挿通可能であるとともに、前記棒状部材を挿通して固定した状態で該棒状部材との間に生じる空隙に前記鞘側スライバーを挿通する開口部が形成されたブロック部材と、
 を有することを特徴とする請求項3に記載の練条装置。
The guide member is
A rod-like member in which a core-side sliver hole for inserting the core-side sliver is formed along the axial direction;
A block member that can be inserted through the tip of the rod-shaped member, and that has an opening formed through the sheath-side sliver in a gap formed between the rod-shaped member and the rod-shaped member inserted and fixed; ,
The drawing apparatus according to claim 3, wherein
 前記開口部の断面は扁平形状をなすことを特徴とする請求項4に記載の練条装置。 5. The apparatus according to claim 4, wherein a cross section of the opening has a flat shape.  前記ガイド部材は、
 前記芯側スライバーを挿通する芯側スライバー用孔と、該芯側スライバー用孔の周囲に配置され、前記鞘側スライバーの一部をそれぞれ貫通する複数の鞘側スライバー用孔とが形成されたプレート状をなすことを特徴とする請求項3に記載の練条装置。
The guide member is
A plate having a core-side sliver hole through which the core-side sliver is inserted, and a plurality of sheath-side sliver holes that are disposed around the core-side sliver hole and respectively pass through a part of the sheath-side sliver. The drawing apparatus according to claim 3, wherein the drawing apparatus has a shape.
 芯鞘型複合紡績糸の製造方法において、
 芯側に配置する芯側スライバーと鞘側に配置する鞘側スライバーとを、螺旋形状をなすワイヤー型集束ガイドを有するコンデンサを通過させることによって加撚した後にドラフトする練条工程を有することを特徴とする芯鞘型複合紡績糸の製造方法。
In the manufacturing method of the core-sheath type composite spun yarn,
It has a drawing step of drafting after twisting a core-side sliver arranged on the core side and a sheath-side sliver arranged on the sheath side by passing through a capacitor having a spiral wire-shaped focusing guide. A method for producing a core-sheath type composite spun yarn.
 前記練条工程は、
 前記ワイヤー型集束ガイドで加撚された前記芯側スライバーおよび前記鞘側スライバーを、ドラフト前にリング状をなすリング状ガイドによって解撚することを特徴とする請求項7に記載の芯鞘型複合紡績糸の製造方法。
The drawing step includes
The core-sheath composite according to claim 7, wherein the core-side sliver and the sheath-side sliver twisted by the wire-type focusing guide are untwisted by a ring-shaped guide that forms a ring before drafting. A method for producing spun yarn.
 前記芯側スライバーと前記鞘側スライバーとの重量比率を5:95~45:55とすることを特徴とする請求項7または8に記載の芯鞘型複合紡績糸の製造方法。 The method for producing a core-sheath type composite spun yarn according to claim 7 or 8, wherein a weight ratio of the core-side sliver to the sheath-side sliver is set to 5:95 to 45:55.  請求項7~9のいずれか一項に記載の芯鞘型複合紡績糸の製造方法により製造されたことを特徴とする芯鞘型複合紡績糸。 A core-sheath type composite spun yarn manufactured by the method for manufacturing a core-sheath type composite spun yarn according to any one of claims 7 to 9.  請求項10に記載の芯鞘型複合紡績糸を20重量%以上含むことを特徴とする織編物。 A woven or knitted fabric comprising 20% by weight or more of the core-sheath type composite spun yarn according to claim 10.
PCT/JP2012/067229 2011-07-05 2012-07-05 Drawing frame device, core-sheath compound spun yarn manufacturing method, core-sheath compound spun yarn, and woven object Ceased WO2013005808A1 (en)

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CN115387008A (en) * 2022-08-31 2022-11-25 福建七匹狼实业股份有限公司 Production process of Taiji stone ice ammonia fiber composite functional knitted fabric
CN115387008B (en) * 2022-08-31 2023-10-17 福建七匹狼实业股份有限公司 Production process of Taiji Dan Bing ammonia fiber composite functional knitted fabric
WO2025089350A1 (en) * 2023-10-24 2025-05-01 シキボウ株式会社 Flame-retardant spun yarn and method for producing same

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