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WO2013090860A1 - Bloc dentaire - Google Patents

Bloc dentaire Download PDF

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Publication number
WO2013090860A1
WO2013090860A1 PCT/US2012/069960 US2012069960W WO2013090860A1 WO 2013090860 A1 WO2013090860 A1 WO 2013090860A1 US 2012069960 W US2012069960 W US 2012069960W WO 2013090860 A1 WO2013090860 A1 WO 2013090860A1
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Prior art keywords
enamel
zirconia
shaded
lxlo
color
Prior art date
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Ceased
Application number
PCT/US2012/069960
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English (en)
Inventor
Tanaka ASAMI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ASAMI TANAKA DENTAL
Original Assignee
ASAMI TANAKA DENTAL
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Application filed by ASAMI TANAKA DENTAL filed Critical ASAMI TANAKA DENTAL
Publication of WO2013090860A1 publication Critical patent/WO2013090860A1/fr
Priority to US14/251,621 priority Critical patent/US9668838B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/08Artificial teeth; Making same
    • A61C13/082Cosmetic aspects, e.g. inlays; Determination of the colour
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/08Artificial teeth; Making same
    • A61C13/083Porcelain or ceramic teeth
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/08Artificial teeth; Making same
    • A61C13/09Composite teeth, e.g. front and back section; Multilayer teeth
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/486Fine ceramics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like
    • A61C13/0022Blanks or green, unfinished dental restoration parts
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3241Chromium oxides, chromates, or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3258Tungsten oxides, tungstates, or oxide-forming salts thereof
    • C04B2235/326Tungstates, e.g. scheelite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3262Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3275Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3279Nickel oxides, nickalates, or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3281Copper oxides, cuprates or oxide-forming salts thereof, e.g. CuO or Cu2O
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/443Nitrates or nitrites
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/449Organic acids, e.g. EDTA, citrate, acetate, oxalate

Definitions

  • zirconia is a popular material from which dental replacements are made.
  • zirconia creates a very hard surface, which is not easily colored.
  • Zirconia also requires firing at temperatures over 900°C. At that temperature, the pigments traditionally used to color dental ceramics disappear and lose color.
  • no stains or other colorants will adhere or bond to Zirconia ceramics.
  • Zirconia is a very strong material and the dental sciences are quickly adopting zirconia ceramics for use in dental restorations.
  • a drawback to the use of zirconia is the stark white color of the material.
  • Most individuals prefer dental restorations which have the appearance and color of a natural tooth. Specifically, individuals wish to have dental restorations that blend in naturally with the remaining teeth.
  • a system, method and composition for coloring dental ceramics The system, method, and composition resulting in natural color matching without drying time between color layers. The system, method and composition also resulting in good color preparation on restorations of about O.OOlmm-1.000mm thickness.
  • FIG. 1 illustrates the range of natural colors achieved with the disclosed system, method, and composition.
  • FIG. 2 illustrates the thickness of restorations.
  • FIG. 3 illustrates the success of the thin restoration in masking underlying color defects.
  • FIG. 4 illustrates the absorption of the disclosed composition.
  • FIG. 5 illustrates the comparative protective properties of the disclosed system over the currently employed systems.
  • CAD/CAM technology may be used in dentistry to help dentists and dental technicians fabricate precise shapes and sizes for dental restorations, including, for example, inlays, onlays, crowns, and bridges.
  • Dentists may use CAD/CAM and other related technologies to provide their patients with durable, well-fitted single and multiple tooth restorations.
  • Dentists and dental technicians may use CAD/CAM and other technologies to design the anatomical features, size, and shape of a tooth restoration, for example but not limited to, on a computer.
  • CAD/CAM the machine fabricates the restoration through a milling chamber that crafts the tooth-like ceramic material into a precise replica of the drawing.
  • ceramic may be used for in-lays, on-lays, crowns, veneers, as well as full restorations, among others.
  • full ceramic restorations are particularly desirable because their color and translucency mimic natural tooth enamel.
  • a method, system, and composition that may be used to impart a natural color to dental restorations.
  • the method, system, and device may eliminate the need to use mask layers of opaque and body porcelains.
  • the method, system, and solution may be capable of preparation on the edge of a knife and may eliminate the need to shoulder prep for color.
  • a natural tooth when being prepared for restoration, is reduced in size so it can accept a crown.
  • the method, system, and composition may require short or no drying time and multiple applications of different shades may be possible.
  • Application of the method, system, and composition may result in a three dimensional appearance of the dental restoration that more closely resembles an individuals natural teeth than the currently available coloring systems.
  • this crown comprised layers: a metal cap or understructure for strength and support; a dentin-colored opaque layer to mask the metal; a body porcelain layer; an enamel porcelain layer; and a glaze finish.
  • a natural tooth is darker and more opaque in its gingival region; lighter and more translucent at its incisal edge.
  • the process of dental restoration utilizes both internal and external coloring techniques.
  • pre-sintered zirconia is porous and can absorb colorant as a function of time and intensity, shading can be achieved both internally and at the surface.
  • an enamel-colored zirconia blank the means of producing which can include a doping method that uniformly imparts color to pre-pressed zirconia powder. It is unique in that it moves away from the dark or opaquish appearance of currently available blanks to the color of dental enamel, which is the most difficult to achieve aspect of tooth color reproduction. Theoretically and practically, one can more easily opacify than clarify zirconia with the addition of color; and it is easier to darken than to lighten zirconia by the application of pigment. Producing the enamel coloration of a crown's 1/3 incisal portion is much more technique-sensitive and critical than achieving the orangish ivory of the gingival portion. By starting with an enamel colored blank, the hardest part of the crown coloring process is eliminated, and a more consistent, predictable result can be achieved.
  • a finished crown must contain both the light blue grey coloring of the 1/3 incisal portion as well as the darker orangish ivory of the gingival portion. Results are more natural and achievable when orange colorant is applied to an enamel colored blank than when an attempt is made to cover an orange substrate with translucent incisal colorant. Orange can always be added, but it can seldom be subtracted, attempting to cover it usually results in an even darker shade of lower value. And an incisal translucent effect is more realistic when it appears to come from within rather than having been applied to the surface.
  • Crowns tooth-shaped zirconia with no porcelain overlay provides a second option for zirconia restoration.
  • the systems disclosed herein may provide a system of coloring ceramics without the use of harmful acids that are present in currently known systems.
  • the advantage of this is the reduction of acid also reduces damages to equipment and tools used in ceramic arts.
  • a first system relates to pre-sintering coloring of dental ceramics.
  • a second system relates to post-sintering coloring of dental ceramics.
  • a method of minimally invasive dental restoration is also disclosed.
  • a third system relates to imparting a fluorescent finish to ceramics, for example but not limited to, zirconia and porcelain ceramics.
  • Dental restorations are commonly prepared with a substructure of a metal or ceramic material upon which substructure layers of porcelain are applied.
  • ceramic or metal alloy substructures may be first covered by an opaque layer, followed by an opacious dentin layer, a dentin layer and finally an incisal porcelain layer.
  • Aesthetics of the dental restoration is of great importance. Patients desire a natural appearance of the prosthesis. In order to achieve a natural appearance of the prosthesis, the dental technician must carefully match and color the framework or facing ceramics. A natural appearance relies not only on color, but on translucence. Currently, most coloring systems require several procedures and layers, which are finally fired (sintered) in an oven. The current coloring systems are therefore time consuming and expensive.
  • the current coloring systems may not provide a satisfactory level of natural appearance.
  • dental implants created under current coloring systems often have a shadow from the cast metal.
  • Increased numbers of ceramic layers may be used to mask the shadow from the cast metal, however, to accommodate the increased number of layers, the dental professional must remove an equivalent amount of tooth material.
  • the removal of tooth material for example, removal of enamel that compromises the integrity of the dentine layer, has lead to the observation that over 22% of restored teeth decay after 5 years.
  • the disclosed system is particularly applicable to zirconia restorations, due to the coloring difficulties inherent to zirconia - however, the disclosed system may be used with porcelain or other traditional ceramics with similar results. While we primarily focus our disclosure on use with zirconia, we do not limit the scope of our claims to the use of our disclosed systems and methods to only zirconia ceramics. Zirconia restorations provide increased strength and better fit while also having excellent biological
  • a coloring system for dental ceramics may include may include, among other items, a series of color liquids.
  • the color liquids may be formulated in a wide range of incisal and gingival shades for color matching natural dentition, see Fig. 1, 100 for a visual example of one variation of color shades disclosed herein.
  • the series of color liquids may be given reference numerals for identification of the color of the natural dentition.
  • An example of a series of reference numerals may be: Al, A2, A3, A3.5, A4, Bl, B2, B3, B4, CI, C2, C3, C4, D2, D3, D4, Incisal Light, Incisal Dark, Occlusal, and Pink. See Fig. 1.
  • the liquid compositions of the system may be formulated to dry quickly and may not require preheating prior to sintering.
  • the removal of the preheating requirement may sharply decrease the time required for preparation of restorations.
  • Quick drying may also sharply decrease the time and increase the efficiency of the restoration color matching process.
  • the liquid compositions of the system may be applied by dipping or may be applied by brushing, spraying, or any other way. Application of the liquid composition by brushing may allow for the application of different shades both inside and outside of the restoration.
  • Dental restoration materials may be provided in blocks of material, for example, dental zirconia ceramic blocks.
  • Dental equipment such as the CAD/CAM technology, may be used to mill the solid blocks of the restoration material, for example but not limited to zirconia ceramic, into a dental restoration such as but not limited to a bridge, tooth, cap, or other structure.
  • a block of material for example, a dental zirconia ceramic block or disk
  • a block of material for example, a dental zirconia ceramic block or disk
  • Other pressing methods may also be employed.
  • Cold isostatic pressing a method by which the blocks are formed under pressure from all sides in a semi-rigid mold, may result in blocks with improved and uniform density as compared to pressing methods that do not apply pressure from all sides.
  • CAD/CAM restorations may be milled from solid blocks of white composite resin or may be made from porcelain matching the shade of the restored tooth using the process of creating a shaded ceramic block as disclosed herein.
  • An exemplary process involves taking an image of the defective tooth area. This image may be used to import the data into a computer and proprietary software may be used to create a virtual restoration. The software may then send this virtual data to a milling chamber where the dental restoration is carved out of a solid block of, for example, composite resin or porcelain. The resultant restoration can then be adjusted in the patient's mouth and bonded in place.
  • porcelain may treat the restoration with stains and glazes and subsequent heat treatments to both beautify and strengthen the definitive restoration prior to bonding. Practitioners may perform acid etching of both the underside of the restoration and the topside of the tooth itself, which may microscopically increases surface area on both opposing surfaces. Practitioners may then use composite resin materials to fuse the resultant restoration to the tooth, completing the restoration process.
  • a restoration is dipped into the coloring liquid and dried.
  • Each application requires a color reaction time and a color drying time.
  • the method also includes steps of prebaking and preheating and requires the use of hydrochloric acid.
  • Available coloration liquids, such as but not limited to the VITA liquids are thick and they do not penetrate the ceramic.
  • compositions provide a unique and suprising feature of requiring no drying time between the application of layers.
  • the disclosed technology may enable the dentist, dental technician, or ceramist to reproduce the subtleties of natural dentition, for example, matching a zirconia crown to a natural root. Furthermore, the technology may disguise opacity, and may enhance translucency, and may provide subtle characterization for a natural looking result.
  • the technology may be supplied in a kit, for example, a kit that contains one of about 5, 10, 15, 20, 25, 30, or more shades.
  • the kit may also include a shade guide which is matched to the shades of the system.
  • the kit may also include a thinner.
  • CAD/CAM restorations may be milled from solid blocks of white composite resin such as ceramic, for example but not limited to Zirconia Ceramic.
  • ceramic blocks for example, Zirconia ceramic blocks, are provided in opaquish white.
  • the known colored blanks are still opaque and unnatural in appearance.
  • the present invention uses the quality of the disclosed coloring systems to impart a natural appearance to the ceramic block.
  • the present coloring system uses novel compositions to impart a slight bluish tint contained in natural tooth enamel color.
  • preparing ceramic blocks by the coloring method described herein may significantly reduce the underlying opaqueness of the block and may therefore require for creating the appearance of translucence, less post cutting and pre- and post- sintering coloring steps because there is less opaqueness to overcome.
  • the known colored zirconia blanks simulate natural dentin rather than simulating the translucence of the outer layers, for example, the enamel of the tooth.
  • Dentin is the second layer of a natural tooth, which may be softer, more porous, and darker than the hard, dense, semi-translucent outer layer of enamel which protects it.
  • the development of a colored zirconia blank that simulates the translucent layer, for example, the enamel of the tooth is novel and only possible since the disclosed invention of the coloring systems which impart translucence to zirconia, which until the novel disclosure herein was impossible. Additionally, prior to the invention disclosed herein, several layers of outer ceramic were necessary to prepare a zirconia restoration, therefore only dentin color was sought after. Now that the inventor has discovered how to impart translucency to zirconia ceramic, less cutting is needed leading to less invasive dentistry.
  • zirconia powder is mixed with color pigment powder as disclosed herein.
  • the color pigment disclosed herein may act as an opacifier.
  • Translucency may be optimized by using the smallest particle sizes and minimum amounts of color pigments. By mixing the color pigments disclosed herein with the zirconia powder prior to pressing the zirconia into blanks, translucency may be achieved. Translucency may be increased, for example, by using the smallest possible particle sizes (e.g., nanosize particles) and minimum amounts of color pigments. This may be achieved, for example but not limited to, by performing serial dilutions of the pigment until the desired coloring is achieved.
  • an enamel colored zirconia blank is prepared by a doping method.
  • the block is prepared by dissolving metallic coloring substances, for example but not limited to, manganese nitrate, cobalt nitrate, chromium nitrate, and/ or iron nitrate into water, alcohol, or acid solution.
  • the resolution solution may be referred to as reduced or doped and it may then be combined with a small amount of zirconia powder.
  • the mixture of the zirconia powder and the metallic coloring substance may be allowed to dry. After drying, the resulting powder will be highly colored.
  • the highly colored zirconia powder may then be blended into a large, production batch of zirconia powder and thereby diluted or serially diluted until the concentration for the desired level of color and translucency are reached.
  • the resultant mixture may then be pressed into blanks resulting in enamel colored zirconia blanks.
  • an enamel colored zirconia blank may be prepared by a doping method.
  • the doping method may overcome the difficulties of obtaining consistent and/or homogenous color in a large batch of powder. By these methods, one may serially dilute the dyes and thereby create more consistent and/or homogenous color than might be achieved by merely adding a small amount of dye into a large zirconia lot.
  • metallic coloring substances such as but not limited to Nickel octanoate and/or copper carboxylate are dissolved in, for example but not limited to, mineral spirits, d-limonene, phytochemicals, phytooils, hydrocarbon solutions, 3- methoxy-3-methyl-l-butanol and similar dissolving agents.
  • the dissolving agent may provide quicker and deeper penetration than traditional solutions such as alcohols.
  • the result is a doped solution which may be mixed with a small amount of zirconia powder. The mixture may then be dried, or allowed to dry naturally. This may result in a highly colored batch of zirconia powder which may then be blended into a large, production batch of zirconia powder and then pressed into blanks.
  • an already made zirconia block may be immersed in the liquid coloring agents disclosed herein until full absorption is achieved and then may be allowed to dry.
  • the zirconia block may be immersed in the solutions disclosed herein for, for example but not limited to, about one day to about 5 days, about one day to about four days, or about one day to about three days.
  • a method of producing an enamel colored zirconia mill blank includes the steps of creating a concentrated enamel shaded pigment as discussed herein or otherwise known in the art. Dissolving the concentrated enamel shaded pigment in one of hydrocarbons, mineral spirits and phyto-oils.
  • hydrocarbons as diluting agents include d-limonene, plant derived oils, lavendar oil, 3-methyl-l-butanol, and mineral oil.
  • the concentrated enamel shaded pigment is then combined with a small amount of unpigmented zirconia powder.
  • the unpigmented zirconia powder may be diluted in a step wise fashion into larger amounts of unpigmented zirconia powder to result in a enamel color shaded powder for pressing.
  • the enamel color shaded powder for pressing (and in turn, the resulting mill blank) may comprise a considerably reduced concentration of starting materials.
  • the concentrated enamel shaded pigment e.g., the enamel shaded pigment created prior to serial (e.g., step wise) dilution
  • the component here may be any component disclosed herein.
  • IX may represent the total amount of that component in the mixture, for example, IX may represent 2.3milligrams or 3.5nanograms, depending on the actual amount of the component present.
  • the concentrated enamel shaded pigment is mixed in a step wise fashion into serial batches of unpigmented zirconia powder, the ultimate concentration of the component decreases by the dilution factor at east step. For example, one may begin with 10 grams of full concentrated enamel shaded pigment. One may remove one gram of the full concentrated enamel shaded pigment and add it to 9 grams of unpigmented zirconia.
  • the result is a pigmented zirconia powder containing .IX of the component of the mixture (and in fact, of all components in the mixture).
  • the process continues in a step wise fashion, 1 gram of the newly formed mixture (wherein the components are present at an amount of . IX their original) is added to 9 grams of unpigmented zirconia. The process continues until the ultimate concentration of the components is and of .
  • the resulting zirconia powder ready for pressing into a block may therefore me about 60.00 to 99.99999999wt% dental zirconia powder.
  • the resulting zirconia powder ready for pressing may be 70.00 to 99.99999999wt% dental zirconia powder, 80.00 to 99.99999999wt% dental zirconia powder, 81.00 to
  • a method of producing an enamel colored zirconia mill blank may include the following steps.
  • An enamel shaded pigment may be created with at least one metal nitrated.
  • the metal nitrate may include one or more of manganese nitrate, cobalt nitrate, chromium nitrate, and iron nitrate.
  • the enamel shaded pigment is dissolved a dissolving such as water, alcohol and acid.
  • the enamel shaded pigment is combined with an amount of unpigmented zirconia powder to create a concentrated enamel shaded zirconia.
  • the mixture is dried resulting in a concentrated enamel colored zirconia powder.
  • the resulting enamel colored zirconia powder is then step wise diluted as above.
  • the result is a pigmented zirconia powder containing .IX of the component of the mixture (and in fact, of all components in the mixture).
  • .IX the pigmented zirconia powder containing .IX of the component of the mixture (and in fact, of all components in the mixture).
  • the process continues in a step wise fashion, 1 gram of the newly formed mixture (wherein the components are present at an amount of . IX their original) is added to 9 grams of unpigmented zirconia.
  • a method of producing an enamel colored zirconia mill blank may include the following steps.
  • An enamel shaded pigment may include, among other components, at least one of nickel octanoate and copper carboxylate.
  • the enamel shaded pigment may be dissolved in one or more of hydrocarbons, mineral spirits and/or phyto-oils.
  • the resulting enamel shaded pigment mixture may be combined with a small amount of unpigmented zirconia powder to create a concentrated enamel shaded zirconia.
  • the mixture is dried resulting in a concentrated enamel colored zirconia powder.
  • the resulting enamel colored zirconia powder is then step wise diluted as above.
  • the result is a pigmented zirconia powder containing .IX of the component of the mixture (and in fact, of all components in the mixture).
  • .IX the component of the mixture
  • the process continues in a step wise fashion, 1 gram of the newly formed mixture (wherein the components are present at an amount of .IX their original) is added to 9 grams of unpigmented zirconia. The process continues until the ultimate
  • concentration of the components is and of .IX, or .01X, or lxlO 2 X, lxlO 3 X, or lxlO 4 X, or lxlO 5 X, or lxlO 6 X, or lxlO 7 X, or lxlO 8 X, lxlO 9 X, lxlO "10 X, lxlO 11 X, lxlO ⁇ 12 X, lxlO 13 X, lxlO ⁇ 14 X, lxl0 ⁇ 15 X, lxlO ⁇ 16 X, lxlO ⁇ 17 X, lxlO ⁇ 18 X, lxlO ⁇ 19 X, lxlO "20 X, lxlO 21 X, lxlO "22 X, lxlO "23 X, lxlO "24 X, v l
  • a method of producing an enamel colored zirconia mill blank may include the following steps.
  • An enamel shaded pigment may be created with at least one metal nitrated.
  • the metal nitrate may include one or more of manganese nitrate, cobalt nitrate, chromium nitrate, and iron nitrate.
  • the enamel shaded pigment is dissolved a dissolving such as hydrocarbons, phytooils, phytochemicals, mineral oil.
  • the enamel shaded pigment is combined with an amount of unpigmented zirconia powder to create a concentrated enamel shaded zirconia.
  • the mixture is dried resulting in a concentrated enamel colored zirconia powder.
  • the resulting enamel colored zirconia powder is then step wise diluted as above.
  • the result is a pigmented zirconia powder containing .IX of the component of the mixture (and in fact, of all components in the mixture).
  • the process continues in a step wise fashion, 1 gram of the newly formed mixture (wherein the components are present at an amount of .IX their original) is added to 9 grams of unpigmented zirconia.
  • the hydrocarbon may be plant derived of man made.
  • the diluting agent may be d-limonene, lavendar oil, 3-methyl-l-butanol, or a combination of these.
  • the method of using the system may be as follows. However, other methods are foreseen, therefore the following is a non-limiting description of one method of using the system.
  • the following steps do not require a specific order of execution by way they are presented, unless specified.
  • the disclosed steps are listed as exemplary such that additional or different steps may be executed or the steps may be executed in a different order.
  • Dust may be removed from the zirconia understructure.
  • dust may be completely removed from the zirconia understructure, especially the inside incisal and angle regions.
  • a firm bristled brush for example but not limited to a CLEANUP BRUSH may be used to remove the dust.
  • Mark the regions to be stained for example, the cervical, body, and incisal. Marking may be made on the surface of the zirconia, for example, using a graphite pencil. The marks may disappear during firing.
  • both the outer and inner surfaces of a zirconia understructure may be treated which may produce a translucent effect.
  • inner surfaces may not be stained which may help retain the original opacity of the zirconia.
  • Colors may be chosen by using a color guide which may be included, for example, with a kit of the system.
  • the liquid compositions may be formulated to match the shades of, for example but not limited to, the VITA CLASSIC SHADE GUIDE.
  • a color one or two ranks darker than the reference shade For example, if the reference color is A2, one may choose the shade of the system referenced by A3 or A3.5. For incisal regions, one may choose Incisal Light or Incisal Dark of the system.
  • Each color liquid of the system may be shaken well before using.
  • One may apply the color using an applicator brush.
  • the applicator brush may be dipped into the liquid of the system and any excess color may be removed against the edge of the bottle.
  • the color liquid of the system may be applied quickly to unsintered zirconia.
  • Unsintered zirconia is porous and may absorb more colorant than required if the applicator brush is held against its surface for too long.
  • One may elect to treat the incisal portion of the understructure before the body portion. This may prevent surfacing of the darker body color.
  • the dipping and painting with the disclosed liquid may be effective after a 1 second application and subsequent layers may be applied with no drying time in between.
  • the disclosed colorant may penetrate through a 3mm or larger sample with no preheating required.
  • the disclosed colorant may be used at room temperature or may be used at 300°C or any other temperature.
  • the restoration such as a Zirconia restoration, may be sintered in an oven that naturally increases from approximately 300°C to approximately 1380°C over a period of about 7- about 8 hours. Depending on the nature of the equipment used, longer or shorter periods may be applied.
  • a brush including but not limited to, the STAIN BRUSH or the TOUCHUP BRUSH and may apply for example, at least one coat, at least two coats, or at least three coats (or more) of the chosen liquid composition, for example, Incisal Light or Incisal Dark liquid, to the margins and occlusal surfaces. Applying the liquid in vertical strokes may prevent the appearance of horizontal stripes.
  • the reference body color may be applied to the remaining surfaces at least one, two or three times. Additional applications may be desired, for example, if the zirconia understructure is relatively thick.
  • the system may not require prefiring.
  • the normal sintering process may proceed as soon as the zirconia surface is dry to the touch.
  • Each ingredient may be measured very accurately by weight and not by volume.
  • the raw materials may be diluted with a hydrocarbon, mineral oil, phyto-oil (e.g., an oil derived from a portion of a plant), phyto-chemical, or phytol, (or agent with similar chemical properties) such as but not limited to lavendar oil, spike lavendar oil or D-Limonene, for example but not limited to, dilutions of 5, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100 times or more or less than measured before mixing with other ingredients. This stage should be performed without the application of heat.
  • Phyto-oils, phyto-chemicals, hyrdrocarbons, and phytols such as D-Limonene, lavendar oil, and 3- mehtyl-1 butanol are novel and unique diluents that are not used by others in the dental arts. Replacement of more typical diluents such as alcohols and acids, may produce a product that is more biocompatible. It may also produce a product that is less toxic and therefore more amenable to shipping by air and internationally. D-Limonene may be replaced by other phyto-oils (or agent with similar chemical properties).
  • each color solution may take a thin, pre-sintered, sample of zirconia, for example an approximately 0.5mm x 10 mm x 20 mm in size sample, and may dip/soak it in the solution for up to about 10 seconds.
  • Each batch of colorant solution may be checked to insure color quality and uniformity. Slight variations of color may occur between different batches that are mixed, and/or if the raw materials are acquired from different suppliers or vendors.
  • the raw material may be diluted with e.g., phyto-oils, phyto-chemicals, phytols, hydrocarbons, or D-Limonene for example but not limited to, dilutions of 5, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100 times or more or less, and then measured before mixing with other ingredients.
  • phyto-oils e.g., phyto-oils, phyto-chemicals, phytols, hydrocarbons, or D-Limonene for example but not limited to, dilutions of 5, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100 times or more or less, and then measured before mixing with other ingredients.
  • the Coloration process formulary may include the following: Chromium 2 - Ethylhexanoate, Iron 2 - Ethylhexanoate, Cobalt 2-Ethylhexanoate, Manganese 2- Ethylhexanoate, Copper 2-Ethylhexanoate, Zirconia Carboxylate, Yttrium Carboxylate, Zinc 2-Ethylhexanoate, phyto-oil such as D-Limonene: formula: CI OH 16 (natural) CAS#5989-27-5 TSCA; Soya Ester (Natural), Mineral Spirit (Petroleum HydroCarbon).
  • Coloring Material Ingredients may include: 6% Iron Hex-Cem Solution, 8% Chromium Hex-Cem, 24% Zirconia Hex-Cem, 6% Manganese Hex-Cem, 8% Nickel Hex-Cem, and/or 6% Cobalt Hex-Cem. Ingredients may also include D- Limonene Hydrocarbon.
  • a base formula may include, among other things, D- Limonene, Mineral spirits, and zirconia hex cem 24% and one or more of the following: chromium hex cem 8%, cobalt hex cem 6%, iron hex cem 6%, nickel II octanoate, and manganese II ehtylhexanoate.
  • the liquid composition may not use water or alcohol as a solvent. Rather, the liquid composition may use a phytooil, a phytochemical, a hydrocarbon, D-Limonene, lavendar oil, and similar as a solvent.
  • a phytooil a phytochemical
  • a hydrocarbon a hydrocarbon
  • D-Limonene a hydrocarbon
  • lavendar oil a solvent that is a solvent that is a solvent that provides the level of realistic coloring of zirconia ceramics, much less provided the ability to produce fine matching, high efficiency production, and absorbancy, as the disclosed system and methods.
  • FIG. 3 provides an example of the result of application of the disclosed color system.
  • the restoration showed natural color and translucence, and no shadow or show through of the underlying discoloration, even at a restoration thickness of 0.1mm.
  • FIG. 4 demonstrates the penetration of the colorant liquid of the disclosed system.
  • the disclosed solutions may be used at further dilutions.
  • the disclosed solutions may be used at a 6% solution or may be diluted another 10%, the solutions may be applied in highly diluted form.
  • a second system and compositions are disclosed which may be used to adjust and correct color after sintering of the restoration.
  • practitioners have restorations made off site.
  • the final restoration does not provide the appropriate natural appearance and does not blend in with the natural dentature.
  • the color powders of the post- sintering system allow for high temperature zirconia/porcelain color modification. The powders and available in a wide range of colors and allow formulation of most tooth and tissue shades straight from the bottle or in combination.
  • the post-sintering coloration stains disclosed herein chemically bond to sintered zirconia after backing.
  • the coloration system or stains may be supplied as a series of powders.
  • the powders may be diluted using any standard dental solvent and then applied to the sintered zirconia restoration to fine tune the color and affect more natural color matching or correct any color deficiencies or inaccuracies.
  • the restorations may be baked, under vacuum. The temperature may be increased by 40°C per minute until reaching 1000°C; may be airbaked at approximately 1000°C for approximately 1 minute.
  • the disclosed stains may also be used with conventional porcelains in the 850°C to 950°C range.
  • the coloring solutions may include, for example, Calcium Tungstate in a range of 0.1% to 4.0% of the pigement/glass ceramic mixture, a color ingredient as displayed below in a concentration that may vary depending on the desired shade, and a glass ceramic which may be, for example but not limited to Ferro 90-328-F, Ferro 10-115-D, and or a glass ceramic of the formula disclosed in Table Three.
  • a glass ceramic which may be, for example but not limited to Ferro 90-328-F, Ferro 10-115-D, and or a glass ceramic of the formula disclosed in Table Three.
  • light pink See Table TWO
  • the resultant coloring agent would comprise 25 grams Mason 6001, 75 grams of Ferro 90-328F and three grams of Calcium Tungstate which translates to 24.3% Mason 6001, 72.8% Ferro 90-328F, 2.9% calcium tungstate.
  • the chart below provides exemplary concentrations and sources for the various colors provided in an exemplary post-sintering coloration kit. Each of the below formulas below represent the color ingredient for each respective color.
  • the balance of the ingredient mixture for the above powders may be a glass ceramic, dilutant and/or flow agent.
  • the glass ceramic, dilutant and/or flow agent may have the following composition:
  • tooth reduction may be less than 1mm, less than 0.5mm, or even less than 0.01mm, while maintaining good coloration and natural appearance of the restoration.
  • the Restoration system may be used, for example, for restoration crowns, bridges, or laminates.
  • the method disclosed herein may include the following steps:
  • FIG. 5 illustrates the improvement of the disclosed method and system over the currently used system.
  • traditional systems require numerous layers of material to create natural color. Therefore, the practitioner must remove enough tooth material to accommodate the multiple layers. This leaves a space between the pulp and the restoration, which may permit entry of infectious agents - leading to tooth decay.
  • the color system is robust enough that a very thin restoration may be used. This alleviates the need for multiple layers.
  • the amount of tooth material a practitioner removes to accommodate the restoration is much smaller, for example about O.OOlmm-1.000mm.
  • FIG. 5B there is no space between the restoration and the tooth and the pulp remains protected by the natural enamel. This small reduction and the maintenance of the natural enamel protects the pulp from infectious agents that cause decay.
  • Zirconia has no natural fluorescence. Therefore, although zirconia is a sought after material for dental restorations, it may be difficult to make the restoration look natural under all lighting conditions. For example, natural teeth have a natural
  • Zirconia restorations do not have any fluorescence under black light and instead appear shadowed, giving the appearance of missing teeth.
  • the lack of flouresence may also contribute to zirconia's unnatural appearance under other types of household, indoor, outdoor (natural), industrial, and other types of synthetic and natural lighting.
  • a material for producing a fluorescent appearance on a fluorescing, low-fluorescing, or non- fluorescing material may have the following formula: Si: -40%— 60%, Ca: ⁇ 10%- -30%, K: ⁇ 2%- ⁇ 22%, Al: ⁇ 1%- ⁇ 19%, CaW: ⁇ 1%- ⁇ 14%, Ba: ⁇ 0%- ⁇ 10%, Fe: -0% - ⁇ 10%, Zn: ⁇ 0%- ⁇ 10%, Zr: ⁇ 0%- ⁇ 10%, Ti: -0% - -10%, Rb: ⁇ 0%- ⁇ 10%, Sr: ⁇ 0%- ⁇ 10%, Cu: ⁇ 0%- ⁇ 10%.
  • a material for producing a fluorescent appearance on a fluorescing, low-fluorescing, or non- fluorescing material may have the following formula: Si: -45%— 55%, Ca: -15%- -25%, K: ⁇ 7%- ⁇ 17%, Al: ⁇ 5%- ⁇ 14%, CaW: ⁇ 1%- ⁇ 10%, Ba: ⁇ 0%- ⁇ 5%, Fe: -0% - - 5%, Zn: ⁇ 0%— 5%, Zr: ⁇ 0%— 5%, Ti: -0% - -5%, Rb: ⁇ 0%— 5%, Sr: ⁇ 0%- ⁇ 5%, Cu: ⁇ 0%- ⁇ 5%.
  • a material for producing a fluorescent appearance on a fluorescing, low-fluorescing, or non- fluorescing material may have the following formula: Si: -49— 51%, Ca: -21%- -23%, K: ⁇ 11%- ⁇ 13.5%, Al: ⁇ 8%- ⁇ 9.5%, CaW: -3.5%— 5%, Ba: ⁇ 0.01%- ⁇ 1%, Fe: -0% - ⁇ .5%, Zn: ⁇ 0%- ⁇ .5%, Zr: ⁇ 0%- ⁇ .5%, Ti: -0% - -.5%, Rb: ⁇ 0%- ⁇ .5%, Sr: ⁇ 0%- ⁇ .5%, Cu: ⁇ 0%- ⁇ .5%.
  • a material for producing a fluorescent appearance on a fluorescing, low-fluorescing, or non- fluorescing material may have the following formula: Si -50.073%, Ca -22.230 %, K -12.840 %, Al -9.450%, CaW -4.317%, Ba -0.492%, Fe -0.162%, Zn -0.129%, Zr -0.1 17%, Ti -0.101%, Rb -0.039%, Sr -0.035%, Cu. -0.015%
  • the material disclosed above may be used as a zirconia surface finish to impart, for example but not limited to, luster and a natural fluorescent appearance.
  • the material disclosed above may have the further properties of being fired on the surface of a ceramic, for example but not limited to, a zirconia ceramic understructure as a bonding enhancer.
  • the disclosed material may be mixed into the ceramic powder during block formation, or may be applied after block cutting, after preliminary coloring, after secondary coloring, or at any other time during the preparation of the dental restoration.
  • the material may be applied as an aerosol spray, may be brushed on as a liquid, or may be applied as a dipping agent.
  • the material may be applied to both polished and unpolished surfaces with good result.
  • the disclosed material may be applied by aerosol application as follows: (1) shake the aerosol can well until the mixing ball moves freely inside, (2) clean and prepare the ceramic surface, for example but not limited to, zirconia ceramic surface, (3) spray the material (which may be referred to alternatively as a glaze) approximately about 15 to about 20 cm from the restoration over dried, unfired stains, (4) remove stray, dry powder form undesired areas and margins with a brush, for example, but not limited to, the CLEANUP BRUSH, (5) fire.
  • the fluorescent finish may be prepared in either a high temperature or a low temperature version, with a fusing range of 750 degrees C to 850 degrees C for low temperature and a fusing range of 920 degrees C to 990 degrees C for a high temperature version.
  • the firing schedule may include the following steps: (1) pre- dry: 2 minutes, start temperature: 500°C, heating: 40°C per minute, vacuum: 75cmHg, start 500°C, Release: 920°C, Final Temp.: 990°C, Hold Time: 1 minute.

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Abstract

L'invention concerne un système, un procédé et une composition permettant de fabriquer un bloc dentaire en céramique. Le système, le procédé et la composition permettent d'obtenir une correspondance de couleurs naturelles sans temps de séchage entre les couches de couleur. Le système, le procédé et la composition permettent également d'obtenir une bonne préparation de couleur sur des restaurations d'environ 0,00l mm-1,000 mm d'épaisseur.
PCT/US2012/069960 2010-06-09 2012-12-15 Bloc dentaire Ceased WO2013090860A1 (fr)

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US61/570,825 2011-12-15

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CN108472109A (zh) * 2015-12-15 2018-08-31 古莎有限公司 制造大的聚合牙科材料块的方法
WO2020112584A1 (fr) * 2018-11-29 2020-06-04 Dentsply Sirona Inc. Appariement de couleurs pour restaurations dentaires
JP2023053971A (ja) * 2017-02-21 2023-04-13 株式会社松風 歯科切削加工用ジルコニア被切削体及びその製造方法並びに歯科切削加工用ジルコニア被切削体用透明性向上液及びその使用方法

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CN108472109A (zh) * 2015-12-15 2018-08-31 古莎有限公司 制造大的聚合牙科材料块的方法
JP2023053971A (ja) * 2017-02-21 2023-04-13 株式会社松風 歯科切削加工用ジルコニア被切削体及びその製造方法並びに歯科切削加工用ジルコニア被切削体用透明性向上液及びその使用方法
JP7473696B2 (ja) 2017-02-21 2024-04-23 株式会社松風 歯科切削加工用ジルコニア被切削体及びその製造方法並びに歯科切削加工用ジルコニア被切削体用透明性向上液及びその使用方法
WO2020112584A1 (fr) * 2018-11-29 2020-06-04 Dentsply Sirona Inc. Appariement de couleurs pour restaurations dentaires
CN113164030A (zh) * 2018-11-29 2021-07-23 登士柏希罗纳有限公司 用于牙科修复的颜色匹配
JP2022511796A (ja) * 2018-11-29 2022-02-01 デンツプライ シロナ インコーポレイテッド 歯科修復物のための色合わせ
US20220096214A1 (en) * 2018-11-29 2022-03-31 Dentsply Sirona Inc. Colour matching for dental restorations
US11864963B2 (en) 2018-11-29 2024-01-09 Dentsply Sirona Inc. Colour matching for dental restorations
JP7440512B2 (ja) 2018-11-29 2024-02-28 デンツプライ シロナ インコーポレイテッド 歯科修復物のための色合わせ
CN113164030B (zh) * 2018-11-29 2024-03-22 登士柏希罗纳有限公司 用于牙科修复的颜色匹配

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