WO2013081399A1 - Hollow microneedle for intravitreal injection - Google Patents
Hollow microneedle for intravitreal injection Download PDFInfo
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- WO2013081399A1 WO2013081399A1 PCT/KR2012/010254 KR2012010254W WO2013081399A1 WO 2013081399 A1 WO2013081399 A1 WO 2013081399A1 KR 2012010254 W KR2012010254 W KR 2012010254W WO 2013081399 A1 WO2013081399 A1 WO 2013081399A1
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- Prior art keywords
- hollow
- microstructure
- microneedle
- hollow microneedle
- tip
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/158—Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F9/00—Methods or devices for treatment of the eyes; Devices for putting in contact-lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
- A61F9/0008—Introducing ophthalmic products into the ocular cavity or retaining products therein
- A61F9/0017—Introducing ophthalmic products into the ocular cavity or retaining products therein implantable in, or in contact with, the eye, e.g. ocular inserts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F9/00—Methods or devices for treatment of the eyes; Devices for putting in contact-lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
- A61F9/007—Methods or devices for eye surgery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M31/00—Devices for introducing or retaining media, e.g. remedies, in cavities of the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/0053—Methods for producing microneedles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2207/00—Methods of manufacture, assembly or production
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2210/00—Anatomical parts of the body
- A61M2210/06—Head
- A61M2210/0612—Eyes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
Definitions
- the present invention relates to a hollow microneedle for vitreous cavity injection and a method for producing the same.
- AMD age-related macular degeneration
- DR diabetic retinopathy
- Brvo retinal vein occlusion
- uveit is, and endoothalmitis.
- Drug delivery to the retina challenges and opportunities, Sridhar Duwur i et. Al., Expert Opin. Biol. Ther., (2003) 3 ( 1) 45-56).
- the minimum length of the drug delivery device for injecting drugs into the eye by puncturing the retina, including the eye sclera, is 3 ⁇ .
- the required length is 8-10 ⁇ . Therefore, the solid structure needed to manufacture hollow microneedle having a diameter of 8 150 um and a length of 5-10 mm should satisfy several tens of ⁇ in diameter and 5,10 mm in length.
- the inventors have sought to develop hollow microneedles for intravitreal injection that can deliver drugs into the eye.
- the result is an ultra-high aspect ratio that satisfies a diameter of tens of ⁇ , a length of 5-10 ⁇ s, which enables practical intraocular drug delivery by hollow microneedle .
- the success of the development of the hollow microneedle has led to the completion of the present invention.
- an object of the present invention is to provide a method for manufacturing hollow microneedle for intravitreal injection.
- Another object of the present invention is to provide a hollow microneedle for intravitreal injection.
- the present invention provides a method for preparing hollow microneedle for intravitreal injection, comprising the following steps:
- a solution of a viscous material is first applied to a surface of a substrate to prepare a solid microstructure, which is a mold of hollow microneedle.
- the material used to make the solid microstructure which is a mold of the hollow microneedle, is a viscous material.
- viscosity refers to a material having a low viscosity fluid form above a certain temperature but having a high viscosity when approaching the vitrification temperature by lowering the temperature.
- Viscous materials used in the present invention include, but are not limited to, acrylic polymers, amide polymers, acetyl polymers, vinyl polymers, epoxy polymers, silicone polymers, sulfone resins, polycarbonate polymers or copolymers thereof. Any viscous material conventionally used in the art can be used.
- the viscous material used in the present invention is viscous when fluidized. This viscosity is the type of viscosity, concentration and temperature, organic solvent It can be changed in various ways, etc., it can be adjusted to suit the purpose of the present invention. More preferably, the viscous material of the present invention is fluidized
- Fluidization of the viscous material can be carried out through various methods known in the art.
- the viscous material is a liquid polymer
- no fluidization process is required
- the viscous material is viscous by heating at a temperature above the melting point and then lowering the temperature to approach the vitrification temperature.
- a suitable organic solvent e.g. anhydrous or hydrous lower alcohol having 1 to 4 carbon atoms, acetone, ethyl acetate, chloroform, 1,3-butylene glycol, nucleic acid, diethyl ether and butyl acetate
- a suitable organic solvent e.g. anhydrous or hydrous lower alcohol having 1 to 4 carbon atoms, acetone, ethyl acetate, chloroform, 1,3-butylene glycol, nucleic acid, diethyl ether and butyl acetate
- the term "application” as used herein means to make a layer of a certain thickness of a certain material on the object surface.
- the substrate providing the surface is made of a material such as a polymer, an organic chemical, a metal, a ceramic, a semiconductor, or the like.
- the coating thickness of the viscous solution of the invention is controlled in the range 10-500 ⁇ , more preferably in the range 50-200 urn, most preferably in the range 75-165 um Adjusted in
- the viscous material of step (a) is a high molecular compound removed by an organic solvent.
- high molecular compound removed by an organic solvent refers to a compound having a solubility in an organic solvent as a natural or synthetic compound having a molecular weight of 5,000 or more.
- the polymer compound used in the present invention should be easily removed after metal deposition and plating for fabricating the hollow microneedle, and the present inventors removed the polymer compound by dissolving the polymer compound, which is a metal plated solid microstructure component, in an organic solvent.
- the high molecular compound used in the present invention is ASCacrylonitrile styrene), polyamide, polyethylene ⁇ polyester, polyacryl, polyacetyl, stylone, teflon, polyvinyl chloride, polyurethane, nylon, sulfone resin or epoxy polymer.
- the polymer compound of the present invention is an epoxy polymer.
- the organic solvent used in the present invention is preferably benzene, toluene, All polar or nonpolar solvents can be used, including, but not limited to, xylene (xylene), nucleic acids, ethers, acetone, alcohols and amines, typically used for dissolving each polymer compound.
- xylene xylene
- NMP N-methyl pyrrol idine
- the lifting frame is brought into contact with the interface of the viscous material.
- the diameter of the lifting frame used at this time is variable and can be adjusted in the range of 1-1,000 um in diameter, most preferably 10-500 ⁇ m.
- Preferred examples of the lifting frame used in the present invention include a cannulated stainless frame and a tubular frame with passages.
- the frame used herein is a syringe needle.
- a syringe needle for example, in a syringe consisting of a syringe and a syringe needle, the formation of a vacuum microneedle on the syringe needle can provide a highly efficient intravitreal drug delivery device.
- the syringe needle as the frame is preferably at least 23 gauge, more preferably 23-34 gauge, even more preferably 23-30 gauge or 23-27 gauge syringe needle.
- solid microstructure refers to the mold of the micro pliers and hollow microneedle fabricated integrally without the formation of hollows.
- the fluidized viscous material preferably high molecular material
- the vitrification temperature Glass temperature
- the solid structure is made by lifting up to 5000um / s, and the solid structure is rapidly vitrified at room temperature.
- Viscosity in step (c) affects various external factors of the evaporated microneedles finally produced, namely effective length, inner diameter, outer diameter, sharpness and aspect ratio, and especially effective lengths of solid and hollow microstructures. It acts as a variable to change. The greater the viscosity of the viscous material in step (C), the greater the effective length of the hollow microstructure.
- the viscosity of the viscous material is controlled by adjusting the temperature in the range higher than the glass transition temperature (Tg) and lower than 130 ° C.
- the term "glass transition temperature” refers to the temperature at which the solidification of a material in the form of a viscous fluid occurs. Therefore, the lifting process for the already solidified material is possible at a temperature lower than the vitrification temperature, and if the temperature is too high, the viscosity is low and the lifting process is also impossible, so that a solid microstructure cannot be manufactured.
- the viscosity of the viscous material controlled in step (c) is 5, 000 Poise, more preferably 80-8, 000 Poise, even more preferably 100-6,500 Poise to be.
- the term “separation” refers to increasing the distance between the substrates in contact with each other and opening them apart.
- the inventors have fabricated a solid microstructure by lifting (upward) the frame in contact with the viscous material, but the method of spaced apart by fixing the frame and moving the substrate down or moving the frame and the substrate up and down simultaneously. All is possible.
- various external elements of the finally manufactured hollow microneedle can be adjusted, namely, effective length, inner diameter, outer diameter, sharpness and aspect ratio.
- the effective length of the solid microstructure the effective length of the hollow microneedle can be adjusted.
- the lifting speed is increased, the effective length of the hollow microneedle increases.
- lifting speed is meant to include not only the upward or downward movement speed of the frame or the substrate, but also the relative speed that moves away between them when the frame and the substrate simultaneously move upward and downward.
- the lifting speed used herein has 0.1-2,000 i / s, most preferably 1-1,000 i / s.
- the correlation (lift) between the lifting speed and the lifting time can be used to control the length of the final solid microstructure.
- the present invention by depositing the fabricated solid microstructure with a metal (deposit ion) to facilitate the metal plating reaction for the subsequent hollow microneedle fabrication.
- the term "deposition” refers to forming a film by vaporizing or subliming a material to be coated in a physical or chemical manner so as to be deposited on the surface of a substrate in atomic or molecular units in order to increase the mechanical strength of the material.
- Deposition of the present invention may be used for all physical vapor deposition (Physical Vapor Deposition) and chemical vapor deposition (Chemical Vapor Deposit ion) commonly used in the art.
- the deposition metal of the present invention is stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu), titanium (Ti), cobalt (Co) or alloys thereof. More preferably, silver (Ag) is chemically deposited using a tolens reaction.
- silver (Ag) precipitated through reduction reaction using a ⁇ lene reagent (Ag 2 0 + H 4 0H + 3 ⁇ 40) was deposited on the solid microstructure.
- the silver mirror reaction is more advantageous for metal deposition on the target surface because it does not require heating, pressurization, and a separate cooling process, compared to physical deposition using a sputter or the like.
- Plating the metal-deposited solid microstructure may provide a foundation for the hollow microneedle.
- One of the features of the present invention is to perform metal plating without the process of masking the tip portion of the microneedle after the metal deposition.
- Conventional evaporative microneedle manufacturing techniques eg, Korean Patent No. 781702 and Patent Application No. 2010-0066940
- the present invention shortens the production time and increases the convenience of the process without carrying out such a process.
- the plating thickness used in the present invention is preferably 5-100 ⁇ , more preferably 10-50 ⁇ .
- Plating materials used in the present invention include, for example, nickel, stainless steel, aluminum, crucible, cobalt-based alloys, titanium and alloys thereof, but is not limited to these as a bio-applicable metal is not toxic or carcinogenic, There is no objection rejection, good mechanical properties such as tensile strength, elastic modulus, abrasion resistance, and all metals known in the art as a metal having corrosion resistance to withstand the corrosive environment in the human body can be used.
- the plating metal of the present invention is made of stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu), titanium ( Ti), cobalt (Co) or alloys thereof. More preferably, the plating metal of this invention is nickel (Ni). Step (f): Bevel Cutting of the Metal Plated Solid Microphone Structure
- the bevel hang of the ocular disease customized microstructure of the present invention has a bevel angle value similar to that of a normal syringe.
- Bevel cutting can be used with all precision cutting methods commonly used in the art, preferably using laser or dipping saw. Adjustment of the bevel angle provides sharpness suitable for intravitreal injection applications.
- the bevel angle is 5 coming 20 ⁇ , preferably 5 ° - a ⁇ 15 °, preferably 10 ° -15 more.
- the hollow microneedle is fabricated by removing the solid microneedle. Removal of the solid microneedles can be dissolved, burned, or physically removed black using an appropriate organic solvent. Preferably it is removed using the appropriate organic solvents listed above.
- the method of the present invention comprises the step of cutting the tip tip of the hollow microneedle after step (g) such that the tip tip angle is 1-45 0 and the tip tip length 2-30 urn. It further includes.
- Polishing of the tip tip can be carried out through various methods known in the art, for example, using laser cutting or a dicing saw.
- the tip tip of the hollow microstructure for intravitreal injection of the present invention in two directions, in three directions (eg, in the bevel face direction and in the bi-blade direction of the tip bevel face) or in four directions, More preferably, it may be formed by cutting in three directions. This cutting further improves the sharpness of the tip tip.
- tip as used herein referring to a hollow microstructure refers to the tip portion of the upper end of the microstructure given the bevel angle.
- tip tip refers to the portion from the hollow upper end to the extreme end of the microstructure which is endowed with a bevel angle to the tip of the upper end of the microstructure (see Figure 4).
- the tip tip is cut / polished.
- the tip tip of the microneedle was polished so that the tip tip cross section became 2-30 urn (preferably 2-10 urn, 5-10 ⁇ , 2-8 ⁇ ).
- the tip tip angle was also 1-45 0 (preferably 30-45 0 ).
- the hollow microneedle for intravitreal injection prepared through the above process has structural and physical properties for injecting drugs into the eye by penetrating the sclera and retina. .
- the effective length of the finally prepared hollow microstructure is 5-10 mm 3.
- the microneedle developed to date is only 2 ⁇ at maximum.
- the present invention overcomes this limitation and provides an effective length suitable for intravitreal injection.
- the present invention can penetrate the most intense sclera of the outer wall of the eye, and has a length that can be treated by injecting drugs into the eye center.
- the term "effective length” means the vertical length from the upper end of the microneedle to the lower substrate surface.
- the term “aspect ratio” means the ratio of the height to the vertical length from the top to the bottom substrate surface to the maximum diameter of the microneedle.
- the inner diameter of the upper end of the finally prepared hollow microstructure is 50-150 i.
- the term “top” refers to the microneedle having the smallest diameter.
- “End” means the lower end of the microneedle in contact with the substrate.
- the present invention provides hollow microneedle for intravitreal injection having an effective length of 5-10 mm, a top diameter of 50-150 urn and a bevel angle of 5 ⁇ - 20 ⁇ .
- the vacuum microneedle is formed on the syringe needle.
- the syringe needle is at least 23 gauge, more preferably 23-34 gauge, even more preferably 23-30 gauge or 23-27 gauge syringe needle.
- the hollow microneedle of the present invention is made of stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu titanium) Ti;), cobalt (Co) or an alloy thereof.
- the bevel angle of the hollow microneedle of the present invention is 5 ° -15 °, more preferably 10 o- 15 o .
- the effective length of the hollow microneedle of the present invention is 5-10 mm.
- the inner diameter of the upper end of the hollow microstructure of the present invention is 50-100 i.
- the hollow microstructures of the invention are prepared by the process of the invention described above.
- the hollow microstructures of the invention have a strength of 0.1-2.0 N, more preferably of 0.5-2.0 N, even more preferably of 1.0-2.0 N.
- the minimum force required to penetrate the sclera of the eye is known to be less than 1 N (JS Pulido et al., Scleral penetrat ion force requirements for co ⁇ only used intravitreal needles, EYE, 21: 1210-1211 (2007)),
- the strength of the hollow microstructures of the present invention can readily penetrate the sclera and retina to deliver the drug in the vitreous cavity, ie the eye.
- the force required for permeation of the human sclera of the hollow g microstructure of the present invention is 0.1-1 N, preferably 0.2-0.8 N, more preferably 0.2-0.6 N, even more preferably Is 0.2-0.4 N, even more preferably 0.2-0.35 N.
- the small force required for the hollow microstructure of the present invention to penetrate the human sclera is achieved by the structural features of the hollow microstructure of the present invention, and particularly by the suitable bevel angle.
- the hollow microstructures of the present invention have the use of injecting drugs into eye augment through the sclera and retina.
- the hollow microstructure of the present invention has a tip tip angle of 1-45 0 (more preferably 30-45 0 ) and a tip tip cross-section 2-30 ⁇ (more preferably 2 -10 ⁇ ⁇ , 5-10 ⁇ , 2-8 ⁇ ).
- the hollow microstructure for intravitreal injection of the present invention is made of metal and has a strength or force that can pass through the sclera and the retina.
- the hollow microstructure for intravitreal injection of the present invention has an ultra-high aspect ratio, thereby minimizing damage to the retina.
- the microstructures of the present invention may be sufficient to have an effective length be delivering drugs to the eye center to improve the effectiveness of the drug.
- the intravitreal injection-enhanced microstructure of the present invention is easily compatible with general syringes.
- FIG. 1 is a schematic diagram of an intravitreal injection device including a hollow microstructure of the present invention.
- microstructure 2 syringe needle, 3.
- syringe connection 2 is a schematic diagram of a hollow microstructure of the present invention.
- 3 is an image showing a tip portion in the microstructure of the present invention.
- Figure 4 is an image of a hollow microneedle made in accordance with the present invention.
- FIG. 5 is a conceptual diagram of a bevel angle, a tip tip angle and a tip tip length in the intravitreal injection hollow microneedle according to the present invention.
- Figure 6 is a mouse scleral permeation experiment results using the hollow microneedle for vitreous cavity injection of the present invention.
- the damage site was remarkably small.
- 8 is a test result of whether the intravitreal administration was successfully performed by the hollow microneedle for vitreous cavity injection of the present invention.
- 9 is a comparative analysis of the strength required when the hollow microneedle for vitreous cavity injection of the present invention, the microneedle without the barbell angle, and the 30 gauge hypodermic needle made with the barbell angle of 15 0 penetrate the sclera of the human eye. The result is.
- Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt. Apply SU-8 8 50 at 1000 RPM on a 1.5 x 1.5 cm cover glass The thickness was maintained at about 160 u. The cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-8 2050 fluidity. Subsequently, a 27 gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 50 ⁇ and a length of 5-10 mm.
- a hollow microneedle was fabricated by cutting a plated structure with a bevel of 0 0 0 0 0 using a fiber laser and removing solid structures using SU-8 remover (purchased from Microchem) or acetone. Then, the tip of the hollow microneedle is cut in three directions so that the tip tip side length is 10 um or 8 um and the tip tip angle is 30-45 0.
- An ophthalmic drug delivery device including a needle was manufactured (FIG. 1).
- the manufactured hollow microneedle for vitreous steel injection was a hollow microneedle having an outer diameter of 120 ⁇ m, an inner diameter of 50 ⁇ m, a diameter of 350 ⁇ m of a lower end, and a length of 9.02 mm.
- the hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera.
- Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt.
- the SU-8 8 5050 was applied on a 1.5 1.5 cm cover glass at 1000 RPM to maintain a thickness of about 160 um.
- the cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-8 2050 fluidity.
- a 27-gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 20-60 ⁇ and a length of 5-10 mm.
- a hollow microneedle was fabricated by cutting a plated structure with a bevel of 0 0 0 0 0 0 using a fiber laser and removing the solid structure using SU-8 remover (purchased from Microchem) or acetone. The tip of the hollow microneedle is then cut in three directions, with a tip tip length of 10 ⁇ or 8 um and a tip tip angle of 30-45 0. An ophthalmic drug delivery device including a needle was produced.
- the manufactured hollow microneedle for vitreous steel injection is a hollow microneedle having an outer diameter of 110 urn, an inner diameter of 40 urn, a lower diameter of 350 urn, and a length of 3-6 mm.
- the hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera.
- Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt.
- SU-8 2050 was applied at 1000 RPM on a 1.5 ⁇ 1.5 cm cover glass to maintain a thickness of about 160 pm.
- the cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-82050 fluidity.
- a 27-gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 20 to 60 um and a length of 5 to 10 mm.
- the lifting frame (needle) was lifted for 5 minutes at a rate of 5 ⁇ m / s and 10 pi / s while slowly lowering to ° C.
- Silver plating was performed on the produced solid structure using a Rollens reagent (To 11 en's reagent), followed by nickel electroplating.
- Nickel electroplating was performed at 0.206 um / min per 1 A / dm 2 for 75 minutes to give a plated metal thickness of 20 um.
- a fiber laser cut the plated structure by giving a bevel of 15 0 and then remove the solid structure using a SU-8 remover (purchased from Microchem) or acetone.
- Microneedle was produced. Then, the tip of the hollow microneedle is cut in three directions so that the tip tip horizontality is 10 um or 8 and the tip tip angle is 30-45 °.
- An ophthalmic drug delivery device was prepared.
- the manufactured hollow microneedle for vitreous steel injection is a hollow microneedle having an outer diameter of 120 urn, an inner diameter of 50 ⁇ , a lower diameter of 350 ⁇ , and a length of 5_8 mm.
- the hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera.
- the hollow microneedle for vitreous steel injection having various dimension toks was prepared by adjusting the temperature and lifting speed of the polymer.
- Ophthalmic microneedles generally include syringe connections, needles, and microstructures.
- the syringe connector is the part connecting the syringe and the needle.
- the needle is in fluid communication between the syringe and the microstructure.
- the microstructure is connected in fluid communication with the tip of the needle.
- Ophthalmic microstructures have an optimal length of at least 3 ⁇ and 8–10 ⁇ .
- the diameter of the tip of the microstructure is up to 150 um and usually 90 urn.
- the components of the microstructures are metals and include titanium, nickel and stainless steel.
- SU-8 2050 is applied on a 1.5 X 1.5 cm cover glass at 1000 RPM to maintain a thickness of about 160 um. Heat to 120 ° C on the hotplate for about an hour. Contact the needle with a flat end and lift it vertically to make a solid structure of 50 um in diameter and 5 to 10 ⁇ in length.
- the plated solid structure was silver plated using Elens reagent, and then electroplated to a thickness of 20-30 m with nickel.
- An ophthalmic drug delivery device was fabricated by cutting a bevel of 15 0 at the end of the plated structure using a fiber laser and removing the solid structure using a SU-8 remover or acetone.
- Example 4 Animal experiment Mouse scleral permeation experiment was performed using hollow microneedle for vitreous cavity injection. The efficacy of the vitreous cavity injectable microneedle of the present invention was verified through perforation of the ocular surface of mice with a small surface area. The microneedle produced in Example 1 was used in this experiment.
- the dead cells can be confirmed by fluorescence.
- NaF Sodhim fluorescein
- the degree of cell death was observed when the microneedle for vitreous cavity injection was injected.
- the experimental results show that the damage site is significantly smaller because the fluorescent site is much smaller in the case of using the vitreous cavity injection microneedle of the present invention than when using the 30 gauge needle.
- the intravitreal dilator (pharmaceutical name: Mydrin-P ophthalmic solution, manufacturer name: SANTEN PHARMACEUTICAL CO) is administered into the rabbit eye vitreous cavity using the vitreous cavity injection microneedle of the present invention, and the vitreous cavity injection micrograph of the present invention.
- the efficiency of intravitreal drug delivery by needle was confirmed.
- New Zealand rabbits (1-1.5 kg) were used for this experiment. All experiments were conducted in compliance with the ARV0 Statement for the Use of Animals in Ophthalmic and Vision Research and approved by the Animal Experimentation Committee of Nune Eye Hospital (South Korea). Anesthesia was performed by intramuscular injection of 3 mg of Uletamine HCl and 3 mg of Zolazepam HCKZoletil 50, France).
- Example 5 Penetration force experiment of human sclera using hollow microneedle for vitreous cavity injection
- the human carcass sclera (2 X 2 cm 2 ) was provided by Nune Eye Hospital (Seoul, Korea) with the approval of the Nune Eye Hospital Committee and stored in a humidifier at 1 ° C for 1-2 days before use.
- the scleral tissue was fixed on a model zwicki-line testing machines Z0.5TN of Zwick, and individual microneedles were forced at 100 um s— 1 loading speed on the fixed human carcass sclera surface. The penetration intensity at the moment when the microneedle penetrated the sclera tissue was measured.
- the vitreous cavity injection microneedle of the present invention (the microneedle produced in Example 1), the microneedle without the bevel angle, and the 30 gauge hypodermic needle with the barbell angle of 15 0 were used.
- the vitreous cavity injection microneedles (0.28 ⁇ 0.03 N) and 30 gauge hypodermic needles (0.29 ⁇ 0.02 N) of the present invention showed no significant difference in the maximum strength required in penetrating the human sclera.
- the microneedle without making bevel hangers increased the transmission intensity by 17 times (about 3.5 N) (FIG. 9).
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Abstract
Description
【명세서】 【Specification】
【발명의 명칭】 [Name of invention]
유리체강 주사용 중공형 마이크로니들 Hollow Microneedle for Vitreous Steel Injection
【기술분야】 Technical Field
본 발명은 유리체강 주사용 중공형 마이크로니들 및 이를 제조하기 위한 방법에 관한 것이다. 【배경기술】 The present invention relates to a hollow microneedle for vitreous cavity injection and a method for producing the same. Background Art
많은 치명적인 안질환이 안구의 안쪽 망막의 병변으로 인하여 유발되며, 망막에는 뇌신경계와 유사한 BRB(Blood-Retina-Barrier)을 포함한 물리화학적 장벽이 존재한다. 따라서 안약 형태의 국소약제를 사용하거나 경구나 혈관주사를 통한 전신 투여로는 약물이 효과적으로 망막 조직에 도달하지 못한다. Many fatal eye diseases are caused by lesions of the inner retina of the eye, and there are physicochemical barriers in the retina, including the brain-retina-Barrier (BRB). Thus, topical medications in the form of eye drops or systemic administration via oral or intravenous injection do not effectively reach the retinal tissue.
이러한 안질환으로는 연령관련 황반변성증 (Age-related macular degeneration, AMD), 당뇨망막증 (Diabet ic Retinopathy, DR), 망막정맥폐쇄증 (Retinal vein occlusion, brvo), 포도막염 (Uveit is), 안내염 (Endothalmitis) 등이 대표적이며 안구 내 직접 약물을 주사하는 것이 가장 효과적인 치료 방법이다 (Drug delivery to the retina: challenges and opportunities, Sridhar Duwur i et . al . , Expert Opin. Biol. Ther. , (2003 ) 3(1) 45-56 ) . These eye diseases include age-related macular degeneration (AMD), diabetic retinopathy (DR), retinal vein occlusion (brvo), uveit is, and endoothalmitis. Drug delivery to the retina: challenges and opportunities, Sridhar Duwur i et. Al., Expert Opin. Biol. Ther., (2003) 3 ( 1) 45-56).
안질환 치료에 있어서 일반적으로 병원에서 사용되고 있는 바늘의 종류는 27 게이지, 30 게이지 및 31 게이지가 있다. 27 게이지보다 외경이 클 경우 안구조직 손상과 더불어 출혈 및 저안압을 유발 할 수 있기 때문에 안질환 치료에 사용하는 바늘의 외경이 작으면 작을수톡 안전하다 (Pulido JS, Pulido CM, Bakr i SJ, McCannel CA, Cameron JD. The use of 31-gauge needles and syringes for intraocular injections. Eye. 2007 ;21 :829- 830.]. In the treatment of eye diseases, generally, there are 27 gauges, 30 gauges and 31 gauges used in hospitals. If the outer diameter is larger than 27 gauge, it can cause bleeding and hypotony along with damage to the eye tissue, so it is safer if the outer diameter of the needle used to treat eye disease is small (Pulido JS, Pulido CM, Bakr i SJ, McCannel). CA, Cameron J D. The use of 31-gauge needles and syringes for intraocular injections.Eye. 2007; 21: 829-830.].
안구 공막을 포함한 망막을 천공하여 안구 내에 약물을 주입하기 위한 약물전달 기기의 최소 길이는 3 醒이며, 안구 중앙에 약물을 전달하기 위하여 필요한 길이는 8-10 隱이다. 따라서 8으150 um 수준의 직경과 5-10 瞧의 길이를 가지는 중공형 마이크로니들을 제작하기 위하여 필요한 솔리드 구조물은 직경이 수십 μηι, 길이 5ᅳ10 mm를 만족하여야 한다. 본 명세서 전체에 걸쳐 다수의 논문 및 특허문헌이 참조되고 그 인용이 표시되어 있다. 인용된 논문 및 특허문헌의 개시 내용은 그 전체로서 본 명세서에 참조로 삽입되어 본 발명이 속하는 기술 분야의 수준 및 본 발명의 내용이 보다 명확하게 설명된다. 【발명의 내용】 The minimum length of the drug delivery device for injecting drugs into the eye by puncturing the retina, including the eye sclera, is 3 醒. The required length is 8-10 隱. Therefore, the solid structure needed to manufacture hollow microneedle having a diameter of 8 150 um and a length of 5-10 mm should satisfy several tens of μηι in diameter and 5,10 mm in length. Throughout this specification, many papers and patent documents are referenced and their citations are indicated. The disclosures of cited papers and patent documents are incorporated herein by reference in their entirety, and the level of the technical field to which the present invention belongs and the contents of the present invention are more clearly explained. [Content of invention]
【해결하려는 과제】 [Problem to solve]
본 발명자들은 안구 내로 약물을 전달할 수 있는 유리체강내 주사용 중공형 마이크로니들을 개발하고자 노력하였다. 그 결과, 중공형 마이크로니들에 의한 안구 내 약물 운반을 실질적으로 실행할 수 있는 직경 수십 μιτι, 길이 5-10 隱를 만족하는 초고종횡비 (ultra-high aspect ratio)를 가지는. 중공형 마이크로니들을 개발하는데 성공함으로써 본 발명을 완성하게 되었다. The inventors have sought to develop hollow microneedles for intravitreal injection that can deliver drugs into the eye. The result is an ultra-high aspect ratio that satisfies a diameter of tens of μιτι, a length of 5-10 μs, which enables practical intraocular drug delivery by hollow microneedle . The success of the development of the hollow microneedle has led to the completion of the present invention.
따라서, 본 발명의 목적은 유리체강내 (intravitreal) 주사용 중공형 마이크로니들의 제조방법을 제공하는 데 있다. Accordingly, an object of the present invention is to provide a method for manufacturing hollow microneedle for intravitreal injection.
본 발명의 다른 목적은 유리체강내 (intravitreal) 주사용 중공형 마이크로니들을 제공하는 데 있다. 본 발명의 다른 목적 및 이점은 하기의 발명의 상세한 설명, 청구범위 및 도면에 의해 보다 명확하게 된다. Another object of the present invention is to provide a hollow microneedle for intravitreal injection. Other objects and advantages of the present invention will become apparent from the following detailed description, claims and drawings.
【과제의 해결 수단】 [Measures of problem]
본 발명의 일 양태에 따르면, 본 발명은 다음의 단계를 포함하는 유리체강내 (intravitreal) 주사용 중공형 마이크로니들의 제조방법을 제공한다: According to one aspect of the present invention, the present invention provides a method for preparing hollow microneedle for intravitreal injection, comprising the following steps:
(a) 기판 표면에 점성물질의 용액을 도포하는 단계; (a) applying a solution of viscous material to the substrate surface;
(b) 상기 점성물질의 용액과 프레임을 접촉시키는 단계; (c) 상기 접촉된 프레임과 기판이 이격되도톡 기판, 프레임 또는 기판과 프레임을 리프팅 하여 솔리드 마이크로구조체를 제조하는 단계 ; (b) contacting the frame with the solution of viscous material; (c) manufacturing a solid microstructure by lifting the substrate, the frame or the substrate and the frame so that the contacted frame and the substrate are spaced apart;
(d) 상기 솔리드 마이크로구조체에 금속 증착하는 단계; (d) depositing metal on the solid microstructure;
(e) 상기 금속 증착된 솔리드 마이크로구조체를 금속 도금하는 단계; (f) 상기 금속 도금된 솔리드 마이크로구조체의 팁 부분을 베벨 절삭하는 단계; 상기 베벨 절삭에 의해 부여되는 베벨앵글은 5ο-20ο이고,(e) metal plating the metal deposited solid microstructure; (f) beveling the tip portion of the metal plated solid microstructure; The bevel angle given by the bevel cutting is 5 ο -20 ο ,
(g) 상기 솔리드 마이크로구조체를 제거하여 중공형 마이크로구조체를 수득하는 단계. 본 발명자들은 안구 내로 약물을 전달할 수 있는 유리체강내 주사용 중공형 마이크로니들을 개발하고자 노력하였다. 그 결과, 중공형 마이크로니들에 의한 안구 내 약물 운반을 실질적으로 실행할 수 있는 직경 수십 um, 길이 5—10 mm를 만족하는 초고종횡비 (ul tra—high aspect ratio)를 가지는 중공형 마이크로니들을 개발하는데 성공하였다. 본 발명의 방법을 각각의 단계에 따라 상세하게 설명하면 다음과 같다; (g) removing the solid microstructure to obtain a hollow microstructure. The inventors have sought to develop hollow microneedles for intravitreal injection that can deliver drugs into the eye. As a result, we developed a hollow microneedle with an ultra-high aspect ratio that satisfies 5-10 mm in length and several tens of um in diameter, which enables practical intraocular drug delivery by the hollow microneedle. Succeeded. The method of the present invention will be described in detail with each step as follows;
단계 (a): 기판 표면에 점성물질의 용액을 도포하는 단계 Step (a): applying a solution of viscous material to the substrate surface
본 발명의 방법에 따르면 우선 중공형 마이크로니들의 몰드인 솔리드 마이크로구조체를 제조하기 위하여 기판 표면에 점성물질의 용액을 도포한다. According to the method of the present invention, a solution of a viscous material is first applied to a surface of a substrate to prepare a solid microstructure, which is a mold of hollow microneedle.
중공형 마이크로니들의 몰드인 솔리드 마이크로구조체를 제조하기 위하여 이용되는 물질은 점성물질이다. 본 명세서에서 용어 "점성물질" 은 일정 온도 이상에서 점성이 낮은 유체 형태를 갖지만 온도를 낮추어 유리화 온도에 접근시켰을 때 높은 점성을 가지는 물질을 의미한다. 본 발명에서 이용되는 점성물질에는 아크릴계 중합체, 아마이드계 중합체, 아세틸계 증합체, 비닐계 중합체, 에폭시계 중합체, 실리콘계 중합체, 설폰 수지, 폴리카보네이트계 중합체 또는 이들의 공중합체를 포함하나 이에 제한되지 않고 당업계에서 통상적으로 사용되는 모든 점성물질이 사용될 수 있다. 바람직하게는, 본 발명에서 이용되는 점성물질은 유체화된 경우에 점성을 갖는다. 이러한 점성은 점성물질의 종류, 농도 및 온도, 유기용매 등에 따라 다양하게 변화시킬 수 있으며, 본 발명의 목적에 적합하게 조절할 수 있다. 보다 바람직하게는, 본 발명의 점성물질은 유체화된 경우The material used to make the solid microstructure, which is a mold of the hollow microneedle, is a viscous material. As used herein, the term "viscosity" refers to a material having a low viscosity fluid form above a certain temperature but having a high viscosity when approaching the vitrification temperature by lowering the temperature. Viscous materials used in the present invention include, but are not limited to, acrylic polymers, amide polymers, acetyl polymers, vinyl polymers, epoxy polymers, silicone polymers, sulfone resins, polycarbonate polymers or copolymers thereof. Any viscous material conventionally used in the art can be used. Preferably, the viscous material used in the present invention is viscous when fluidized. This viscosity is the type of viscosity, concentration and temperature, organic solvent It can be changed in various ways, etc., it can be adjusted to suit the purpose of the present invention. More preferably, the viscous material of the present invention is fluidized
200000 cSt (cent i stoke) 이하의 점성을 나타낸다. It exhibits a viscosity of 200000 cSt (cent i stoke) or less.
점성물질의 유체화는 당업계에 공지된 다양한 방법을 통해 실시할 수 있다. 예를 들어, 점성물질이 액상 폴리머인 경우는 유체화 과정이 필요 없으며, 열가소성 수지인 경우 녹는점 이상의 온도에서 가열한 후 다시 온도를 낮춰서 유리화 온도에 접근시킴으로써 점성을 갖는다. 또한 적합한 유기 용매 (예컨대, 탄소수 1ᅳ4의 무수 또는 함수 저급 알코을, 아세톤, 에틸 아세테이트, 클로로포름, 1,3-부틸렌글리콜, 핵산, 디에틸에테르 및 부틸아세테이트 등)에 폴리머 물질을 용해시켜 유체화시킬 수 있다. Fluidization of the viscous material can be carried out through various methods known in the art. For example, when the viscous material is a liquid polymer, no fluidization process is required, and in the case of the thermoplastic resin, the viscous material is viscous by heating at a temperature above the melting point and then lowering the temperature to approach the vitrification temperature. It is also possible to dissolve the polymer material in a suitable organic solvent (e.g. anhydrous or hydrous lower alcohol having 1 to 4 carbon atoms, acetone, ethyl acetate, chloroform, 1,3-butylene glycol, nucleic acid, diethyl ether and butyl acetate) Can be mad.
본 명세서에서 용어 "도포" 는 대상 표면을 어떤 특정 물질의 일정한 두께의 층을 만드는 것을 의미한다. 표면을 제공하는 기판은 폴리머, 유기화학 물질, 금속, 세라믹, 반도체 등의 물질로 제조된 것이다. The term "application" as used herein means to make a layer of a certain thickness of a certain material on the object surface. The substrate providing the surface is made of a material such as a polymer, an organic chemical, a metal, a ceramic, a semiconductor, or the like.
본 발명의 바람직한 구현예에 따르면, 본 발명의 점성물질 용액의 도포 두께는 10-500 μιη 범위에서 조절되며, 보다 바람직하게는 50-200 urn 범위에서 조절되고, 가장 바람직하게는 75-165 um 범위에서 조절된다. According to a preferred embodiment of the invention, the coating thickness of the viscous solution of the invention is controlled in the range 10-500 μιη, more preferably in the range 50-200 urn, most preferably in the range 75-165 um Adjusted in
본 발명의 바람직한 구현예에 따르면, 상기 (a)단계의 점성물질은 유기용매에 의해 제거되는 고분자 화합물이다. According to a preferred embodiment of the present invention, the viscous material of step (a) is a high molecular compound removed by an organic solvent.
본 명세서에서 용어 "유기용매에 의해 제거되는 고분자 화합물" 은 분자량 5,000 이상의 천연 또는 합성 화합물로서 유기용매에 대한 용해성을 갖는 화합물을 말한다. As used herein, the term "high molecular compound removed by an organic solvent" refers to a compound having a solubility in an organic solvent as a natural or synthetic compound having a molecular weight of 5,000 or more.
본 발명에서 이용되는 고분자 화합물은 중공형 마이크로니들 제작을 위한 금속 증착 및 도금 후에 제거가 용이하여야 하는 바, 본 발명자들은 금속 도금된 솔리드 마이크로 구조체 성분인 고분자 화합물을 유기용매로 용해시킴으로서 이를 제거하였다. The polymer compound used in the present invention should be easily removed after metal deposition and plating for fabricating the hollow microneedle, and the present inventors removed the polymer compound by dissolving the polymer compound, which is a metal plated solid microstructure component, in an organic solvent.
본 발명에서 이용되는 고분자 화합물은 보다 바람직하게는 ASCacrylonitrile styrene), 폴리 아마이드, 폴리에틸렌ᅳ 폴리에스테르, 폴리아크릴, 폴리아세틸, 스틸론, 테프론, 폴리염화비닐, 폴리우레탄, 나일론, 설폰 수지 또는 에폭시 폴리머이다. 가장 바람직하게는 본 발명의 고분자 화합물은 에폭시 폴리머이다. More preferably, the high molecular compound used in the present invention is ASCacrylonitrile styrene), polyamide, polyethylene ᅳ polyester, polyacryl, polyacetyl, stylone, teflon, polyvinyl chloride, polyurethane, nylon, sulfone resin or epoxy polymer. . Most preferably the polymer compound of the present invention is an epoxy polymer.
본 발명에서 이용되는 유기 용매는 바람직하게는 벤젠, 를루엔, 크실렌 (자일렌), 핵산, 에테르, 아세톤, 알코올 및 아민을 포함하나, 이에 제한되지 않고 통상적으로 각각의 고분자 화합물의 용해에 이용되는 모든 극성 또는 비극성 용매가 사용될 수 있다. 예를 들어 고분자 화합물로서 에폭시 폴리머가 사용될 경우, NMP(N-methyl pyrrol idine)를 용매로 사용할 수 있다. 단계 (b): 점성물질의 용액과 프레임을 접촉시키는 단계 The organic solvent used in the present invention is preferably benzene, toluene, All polar or nonpolar solvents can be used, including, but not limited to, xylene (xylene), nucleic acids, ethers, acetone, alcohols and amines, typically used for dissolving each polymer compound. For example, when an epoxy polymer is used as the polymer compound, N-methyl pyrrol idine (NMP) may be used as a solvent. Step (b): contacting the frame with a solution of viscous material
본 명세서에서 유체화 된 점성물질, 바람직하게는 고분자 화합물의 코팅 후 점성물질의 계면 위에 리프팅 프레임을 접촉시킨다. 본 발명의 바람직한 구현예에 따르면, 이 때 사용되는 리프팅 프레임의 직경은 변화가 가능하며 직경 1-1,000 um, 가장 바람직하게는 10-500 \m 범위에서 조절된다. After the coating of the fluidized viscous material, preferably the polymer compound, the lifting frame is brought into contact with the interface of the viscous material. According to a preferred embodiment of the invention, the diameter of the lifting frame used at this time is variable and can be adjusted in the range of 1-1,000 um in diameter, most preferably 10-500 \ m.
본 발명에서 이용되는 리프팅 프레임의 바람직한 예는 캐뉼러 형태의 스테인리스 프레임 및 통로가 있는 관형태의 프레임을 포함한다. Preferred examples of the lifting frame used in the present invention include a cannulated stainless frame and a tubular frame with passages.
본 발명의 바람직한 구현예에 따르면, 본 명세서에서 이용되는 프레임은 주사기바늘이다. 예를 들어, 실린지 및 주사기바늘로 이루어진 주사기에 있어서, 상기 주사기바늘 상에 증공형 마이크로니들을 형성시키면 매우 효율적인 유리체강내 약물전달 기기가 제공될 수 있다. According to a preferred embodiment of the invention, the frame used herein is a syringe needle. For example, in a syringe consisting of a syringe and a syringe needle, the formation of a vacuum microneedle on the syringe needle can provide a highly efficient intravitreal drug delivery device.
이와 같이, 마이크로구조체를 주사용바늘에 부착하여 일체형으로 제작하면, 유리체강 주사용 약물전달 기기가 제공되는 이점이 있다. As such, when the microstructure is attached to the needle for injection to produce an integrated body, there is an advantage that the drug delivery device for injection of the vitreous cavity is provided.
상기 프레임으로서의 주사기바늘은 바람직하게는 23 게이지 이상, 보다 바람직하게는 23-34 게이지, 보다 더 바람직하게는 23-30 게이지 또는 23-27 게이지의 주사기바늘이다. 단계 (c): 접촉된 프레임과 기판이 이격되도록 기판, 프레임 또는 기판과 프레임을 리프팅 하여 솔리드 마이크로구조체를 제조하는 단계 The syringe needle as the frame is preferably at least 23 gauge, more preferably 23-34 gauge, even more preferably 23-30 gauge or 23-27 gauge syringe needle. Step (c): fabricating the solid microstructure by lifting the substrate, the frame or the substrate and the frame such that the contacted frame and the substrate are spaced apart.
본 명세서에서 사용된 용어, "솔리드 마이크로구조체" 는 중공의 형성 없이 일체형으로 제작된 마이크로 ΐ조체 및 중공형 마이크로니들의 주형을 의미한다. , As used herein, the term "solid microstructure" refers to the mold of the micro pliers and hollow microneedle fabricated integrally without the formation of hollows. ,
본 발명에서는 유체화 된 점성물질 (바람직하게는 고분자 물질)의 온도를 낮추어 유리화 온도 (Glass temperature)에 접근시키면서 점성을 증가시킨다. In the present invention, by lowering the temperature of the fluidized viscous material (preferably high molecular material) to approach the vitrification temperature (Glass temperature) Increase.
본 발명의 바람직한 구현예에 따르면, 유리체강내 주사에 적합한 중공형 마이크로니들을 제공하기 위하여, 유체화된 (예컨대, 가열된 유체)의 점성물질에 중공형 리프팅 프레임을 완전히 접촉한 후 빠른 속도 약 3000- 5000 um/s로 상향식 리프팅하여 솔리드 구조물을 제작하며, 제작되는 솔리드 구조물은 상온에서 급속히 유리화 시킨다. According to a preferred embodiment of the present invention, in order to provide a hollow microneedle suitable for intravitreal injection, a rapid speed of about 3000 after full contact of the hollow lifting frame with the fluidized (eg heated fluid) viscous material -The solid structure is made by lifting up to 5000um / s, and the solid structure is rapidly vitrified at room temperature.
단계 (c)에서의 점성은 최종적으로 제조되는 증공형 마이크로니들의 다양한 외형적 요소, 즉 유효길이, 내경, 외경, 날카로움 및 종횡비 등에 영향을 미치며, 특히 솔리드 마이크로구조체 및 중공형 마이크로구조체의 유효길이를 변화시키는 변수로 작용한다. 단계 (C)에서 점성물질의 점성이 클수록 중공형 마이크로구조체의 유효길이가 증가하게 된다. Viscosity in step (c) affects various external factors of the evaporated microneedles finally produced, namely effective length, inner diameter, outer diameter, sharpness and aspect ratio, and especially effective lengths of solid and hollow microstructures. It acts as a variable to change. The greater the viscosity of the viscous material in step (C), the greater the effective length of the hollow microstructure.
본 발명의 바람직한 구현예에 따르면, 상기 점성물질의 온도는 유리화 온도 (glass transition temperature: Tg)보다 높고 130°C보다 낮은 범위에서 조절됨으로써 상기 점성물질의 점성이 조절된다. According to a preferred embodiment of the present invention, the viscosity of the viscous material is controlled by adjusting the temperature in the range higher than the glass transition temperature (Tg) and lower than 130 ° C.
본 명세서에서 용어 "유리화 온도 (glass transition temperature)" 는 점성을 띈 유체 형태의 물질의 솔리드화가 이루어지는 온도를 말한다. 따라서 유리화 온도보다 낮은 온도에서는 이미 고형화 된 물질에 대한 리프팅 공정이 블가능하며, 온도가 너무 높으면 점성이 낮아져 역시 리프팅 공정이 불가능하므로 솔리드 마이크로구조체를 제작할 수 없다. 본 발명의 바람직한 구현예에 따르면, 단계 (c)에서 조절되는 점성물질의 점성은 5으10,000 Poise 이고, 보다 바람직하게는 80-8, 000 Poise이며, 보다 더 바람직하게는 100-6,500 Poise 이다. As used herein, the term "glass transition temperature" refers to the temperature at which the solidification of a material in the form of a viscous fluid occurs. Therefore, the lifting process for the already solidified material is possible at a temperature lower than the vitrification temperature, and if the temperature is too high, the viscosity is low and the lifting process is also impossible, so that a solid microstructure cannot be manufactured. According to a preferred embodiment of the present invention, the viscosity of the viscous material controlled in step (c) is 5, 000 Poise, more preferably 80-8, 000 Poise, even more preferably 100-6,500 Poise to be.
본 명세서에서 용어 "이격" 이란 서로 접촉된 기질들 간의 거리를 증가시켜 사이를 벌려놓는 것을 말한다. 본 발명자들은 점성물질과 접촉한 프레임의 리프팅 (상향이동)에 의하여 솔리드 마이크로구조체를 제작하였으나, 프레임을 고정시키고 기판을 하향이동 시키거나, 프레임과 기판을 동시에 상향 및 하향으로 이동시킴으로서 이격시키는 방법이 모두 가능하다. As used herein, the term "separation" refers to increasing the distance between the substrates in contact with each other and opening them apart. The inventors have fabricated a solid microstructure by lifting (upward) the frame in contact with the viscous material, but the method of spaced apart by fixing the frame and moving the substrate down or moving the frame and the substrate up and down simultaneously. All is possible.
본 발명에 따르면, 점성을 지닌 폴리머의 리프팅 속도를 조절함으로써 최종적으로 제조되는 중공형 마이크로니들의 다양한 외형적 요소, 즉 유효길이,、 내경, 외경, 날카로움 및 종횡비 등을 조절할 수 있으며, 특히 솔리드 마이크로구조체의 유효길이, 중공형 마이크로니들의 유효길이를 조절 할 수 있다. 리프팅 속도를 증가시킬수록 중공형 마이크로니들의 유효길이가 증가하게 된다. According to the present invention, by controlling the lifting speed of the viscous polymer, various external elements of the finally manufactured hollow microneedle can be adjusted, namely, effective length, inner diameter, outer diameter, sharpness and aspect ratio. In particular, the effective length of the solid microstructure, the effective length of the hollow microneedle can be adjusted. As the lifting speed is increased, the effective length of the hollow microneedle increases.
본 명세서의 용어 "리프팅 속도" 는 프레임 또는 기판의 상향 또는 하향이동 속도 뿐 아니라 프레임과 기판이 동시에 상향 및 하향으로 이동할 경우 이들 간의 멀어지는 상대속도를 포함하는 의미이다. As used herein, the term "lifting speed" is meant to include not only the upward or downward movement speed of the frame or the substrate, but also the relative speed that moves away between them when the frame and the substrate simultaneously move upward and downward.
본 명세서에서 이용되는 리프팅 속도는 0.1-2,000 i/s, 가장 바람직하게는 1-1,000 i/s를 가진다. 리프팅 속도와 리프팅 시간의 상관관계 (곱)로 최종 솔리드 마이크로구조체의 길이를 조절 할 수 있다. 단계 (d): 솔리드 마이크로구조체에 금속 증착하는 단계 The lifting speed used herein has 0.1-2,000 i / s, most preferably 1-1,000 i / s. The correlation (lift) between the lifting speed and the lifting time can be used to control the length of the final solid microstructure. Step (d): metal deposition on the solid microstructure
본 발명에 따르면, 제작된 솔리드 마이크로구조체를 금속으로 증착 (deposit ion)시킴으로써 이후의 중공형 마이크로니들 제작을 위한 금속도금 반웅이 더 잘 일어나도록 한다. According to the present invention, by depositing the fabricated solid microstructure with a metal (deposit ion) to facilitate the metal plating reaction for the subsequent hollow microneedle fabrication.
본 명세서에서 용어 "증착 (deposition)" 이란 물질의 기계적 강도를 높이기 위해 코팅시키고자 하는 물질을 물리적 방법 또는 화확적 방법으로 기화 또는 승화시켜서 원자 또는 분자 단위로 기판 표면에 웅고되도록 함으로써 피막을 형성시키는 것을 말한다. 본 발명의 증착은 당업계에서 통상적으로 이용되는 모든 물리적 증착 (Physical Vapor Deposition) 및 화학적 증착 (Chemical Vapor Deposit ion)이 사용될 수 있다. As used herein, the term "deposition" refers to forming a film by vaporizing or subliming a material to be coated in a physical or chemical manner so as to be deposited on the surface of a substrate in atomic or molecular units in order to increase the mechanical strength of the material. Say that. Deposition of the present invention may be used for all physical vapor deposition (Physical Vapor Deposition) and chemical vapor deposition (Chemical Vapor Deposit ion) commonly used in the art.
본 발명의 바람직한 구현예에 따르면, 본 발명의 증착용 금속은 스테인레스강, 알루미늄 (A1), 크롬 (Cr), 니켈 (Ni), 금 (Au), 은 (Ag), 구리 (Cu), 티타늄 (Ti), 코발트 (Co) 또는 이들의 합금이다. 보다 바람직하게는, 은거울반응 (tollens reaction)을 이용하여 화학적으로 은 (Ag)을 증착시킨다. According to a preferred embodiment of the present invention, the deposition metal of the present invention is stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu), titanium (Ti), cobalt (Co) or alloys thereof. More preferably, silver (Ag) is chemically deposited using a tolens reaction.
본 발명의 일 실시예에 따르면ᅳ 를렌스 시약 (Ag20 + H40H + ¾0)을 이용한 환원반웅을 통해 침전되는 은 (Ag)을 솔리드 마이크로구조체에 증착시켰다. 은거울 반웅은 스퍼터 (Sputter) 등을 이용한 물리적 증착에 비해 가열, 가압 및 별도의 냉각과정이 필요없어 대상 표면에 대한 금속 증착에 더 유리하다. 단계 (e): 상기 금속 증착된 솔리드 마이크구조체의 표면을 금속 도금하는 단계 According to one embodiment of the present invention, silver (Ag) precipitated through reduction reaction using a ᅳ lene reagent (Ag 2 0 + H 4 0H + ¾0) was deposited on the solid microstructure. The silver mirror reaction is more advantageous for metal deposition on the target surface because it does not require heating, pressurization, and a separate cooling process, compared to physical deposition using a sputter or the like. Step (e): metal plating the surface of the metal deposited solid microphone structure
상기 금속 증착된 솔리드 마이크로구조체에 도금을 함으로써 중공형 마이크로니들의 기반을 제공할 수 있다. Plating the metal-deposited solid microstructure may provide a foundation for the hollow microneedle.
본 발명의 특징 중 하나는, 상기 금속 증착 후 마이크로니들의 팁 부분을 마스킹 하는 과정 없이 금속 도금을 실시하는 것이다. 종래의 증공형 마이크로니들 제조 기술들 (예컨대, 대한민국 특허 제 781702호 및 특허출원 제 2010-0066940호)은, 금속 도금 이전에 마이크로니들의 팁 부분을 마스킹 하는 과정을 필수적으로 포함한다. 본 발명은 이러한 과정을 실시하지 않으면서 제작시간 단축과 공정의 편의성을 증대한다. One of the features of the present invention is to perform metal plating without the process of masking the tip portion of the microneedle after the metal deposition. Conventional evaporative microneedle manufacturing techniques (eg, Korean Patent No. 781702 and Patent Application No. 2010-0066940) essentially include masking the tip portion of the microneedle prior to metal plating. The present invention shortens the production time and increases the convenience of the process without carrying out such a process.
종래의 기술들은 "도포 ― 리프팅 ᅳ 금속증착 - 팁부분 마스킹 - 도금 - 솔리드 구조물 제거 - 베벨 절삭" 의 과정을 따르지만, 본 발명은 "도포 - 리프팅 - 금속증착 - 도금 ᅳ 베벨 절삭 - 솔리드 구조물 제거" 의 과정에 의해 유리체강내 주사용 중공형 마이크로구조체를 제공한다. Conventional techniques follow the process of "application-lifting ᅳ metal deposition-tip masking-plating-solid structure removal-bevel cutting", but the present invention is "application-lifting-metal deposition-plating ᅳ bevel cutting-solid structure removal" It provides a hollow microstructure for intravitreal injection by the process of.
본 발명에서 이용되는 도금 두께는 바람직하게는 5-100 μπι, 보다 바람직하게는 10-50 μηι 이다. The plating thickness used in the present invention is preferably 5-100 μπι, more preferably 10-50 μηι.
본 발명에서 이용되는 도금 재료는 예를 들어 니켈, 스테인리스강, 알루미늄, 크름, 코발트계 합금, 티타늄 및 그 이들의 합금을 포함하나, 이에 제한되지 않고 생체 적용 가능한 금속으로서 독성이나 발암성이 없으며, 인체 거부반웅이 없으며, 인장강도와 탄성률, 내마모성 등 기계적 성질이 양호하고, 인체 내 부식 환경에 견딜 수 있는 내부식성을 갖추는 금속으로서 당업계에 알려진 모든 금속이 사용될 수 있다. Plating materials used in the present invention include, for example, nickel, stainless steel, aluminum, crucible, cobalt-based alloys, titanium and alloys thereof, but is not limited to these as a bio-applicable metal is not toxic or carcinogenic, There is no objection rejection, good mechanical properties such as tensile strength, elastic modulus, abrasion resistance, and all metals known in the art as a metal having corrosion resistance to withstand the corrosive environment in the human body can be used.
본 발명의 바람직한 구현예에 따르면, 본 발명의 도금 금속은 스테인레스강, 알루미늄 (A1), 크롬 (Cr), 니켈 (Ni), 금 (Au), 은 (Ag), 구리 (Cu), 티타늄 (Ti), 코발트 (Co) 또는 이들의 합금이다. 보다 바람직하게는, 본 발명의 도금 금속은 니켈 (Ni)이다. 단계 (f): 금속 도금된 솔리드 마이크구조체의 베벨 절삭하는 단계 According to a preferred embodiment of the present invention, the plating metal of the present invention is made of stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu), titanium ( Ti), cobalt (Co) or alloys thereof. More preferably, the plating metal of this invention is nickel (Ni). Step (f): Bevel Cutting of the Metal Plated Solid Microphone Structure
이어, 상기 금속 도금된 솔리드 마이크로구조체의 팁 부분을 베벨 절삭한다. 상기 베벨 절삭에 의해 부여되는 베벨앵글 (Bevel angle)은 50- 20ο이다. 본 명세서에서 마이크로구조체를 언급하면서 사용하는 용어 "팁" 은 베벨행글이 부여된 마이크로구조체의 상단부의 선단 부위를 의미한다 (참조 : 도 3). The tip portion of the metal plated solid microstructure is then beveled. Bevel angle imparted by the cutting bevel (Bevel angle) is 5 0 - 20 ο a. The term "tip" as used herein to refer to a microstructure refers to the tip portion of the upper end of the microstructure to which the bevel hang is given (see Figure 3).
종래의 중공형 마이크로니들의 베벨앵글은 30-900이지만, 본 발명의 안질환 맞춤형 마이크로구조체의 베벨행글은은 일반 주사기와 유사한 베벨앵글 값을 갖는다. Although the bevel angle of the conventional hollow microneedle is 30-90 0 , the bevel hang of the ocular disease customized microstructure of the present invention has a bevel angle value similar to that of a normal syringe.
베벨 절삭은 당업계에서 통상적으로 이용되는 모든 정밀절삭 방법이 이용될 수 있으며, 바람직하게는 레이저 절삭 (Laser) 또는 마이크로 롭 (Dicing saw)을 이용한다. 베벨앵글의 조절을 통해 유리체강내 주사 용도에 적합한 날카로움을 제공한다. Bevel cutting can be used with all precision cutting methods commonly used in the art, preferably using laser or dipping saw. Adjustment of the bevel angle provides sharpness suitable for intravitreal injection applications.
유리체강내 주사용 중공형 마이크로구조체에 있어서, 베벨앵글은 5으 20ο이고, 바람직하게는 5°- 15°, 보다 바람직하게는 10°-15ο이다. 단계 (g): 솔리드 마이크구조체를 제거하여 중공형 마이크구조체를 수득하는 단계 In intravitreal injectable hollow microstructures, the bevel angle is 5 coming 20ο, preferably 5 ° - a ο 15 °, preferably 10 ° -15 more. Step (g): removing the solid microphone structure to obtain a hollow microphone structure
솔리드 마이크로니들을 제거함으로써 중공형 마이크로니들을 제작한다. 솔리드 마이크로니들의 제거는 적절한 유기용매를 사용하여 용해시키거나, 연소시키거나, 흑은 물리적으로 제거할 수 있다. 바람직하게는 상기에서 나열한 적절한 유기용매를 사용하여 제거한다. 본 발명의 바람직한 구현예에 따르면, 본 발명의 방법은 단계 (g) 후에 중공형 마이크로니들의 팁 첨단부를 절삭하여 팁 첨단부 각도 1-450 및 팁 첨단부 횡장 2-30 urn이 되도록 하는 단계를 추가적으로 포함한다. The hollow microneedle is fabricated by removing the solid microneedle. Removal of the solid microneedles can be dissolved, burned, or physically removed black using an appropriate organic solvent. Preferably it is removed using the appropriate organic solvents listed above. According to a preferred embodiment of the present invention, the method of the present invention comprises the step of cutting the tip tip of the hollow microneedle after step (g) such that the tip tip angle is 1-45 0 and the tip tip length 2-30 urn. It further includes.
팁 첨단부의 연마는 당업계에 공지된 다양한 방법을 통해 실시할 수 있으며, 예를 들어 레이저 절삭 (Laser) 또는 마이크로 톱 (Dicing saw)을 이용하여 실시할 수 있다. Polishing of the tip tip can be carried out through various methods known in the art, for example, using laser cutting or a dicing saw.
본 발명의 바람직한 구현예에 따르면, 본 발명의 유리체강내 주사용 중공형 마이크로구조체의 팁 첨단부는 2방향, 3방향 (예컨대, 베벨면 방향과 팁 첨단부 베벨면의 양날 방향) 또는 4방향에서, 보다 바람직하게는 3방향에서 절삭되어 형성될 수 있다. 이러한 절삭은 팁 첨단부의 날카로움을 더욱 향상시킨다. 본 명세서에서 중공형 마이크로구조체를 언급하면서 사용하는 용어 "팁" 은 베벨앵글이 부여된 마이크로구조체의 상단부의 선단 부위를 의미한다. According to a preferred embodiment of the invention, the tip tip of the hollow microstructure for intravitreal injection of the present invention in two directions, in three directions (eg, in the bevel face direction and in the bi-blade direction of the tip bevel face) or in four directions, More preferably, it may be formed by cutting in three directions. This cutting further improves the sharpness of the tip tip. The term "tip" as used herein referring to a hollow microstructure refers to the tip portion of the upper end of the microstructure given the bevel angle.
용어 "팁 첨단부" 는 마이크로구조체의 상단부의 선단 부위에 베벨앵글이 부여가 되어 외부에서 관찰할 수 있는 중공의 상단부로부터 마이크로구조체의 가장 끝 부분까지의 부위를 의미한다 (참조: 도 4). The term "tip tip" refers to the portion from the hollow upper end to the extreme end of the microstructure which is endowed with a bevel angle to the tip of the upper end of the microstructure (see Figure 4).
용어 "팁 첨단부 횡장" 은 팁 첨단부의 중간 부위에서 팁 첨단부를 가로지르는 길이를 의미한다 (참조: 도 5). 용어 "팁 첨단부 각도" 는 팁 첨단부에서 양 날 사이의 각도를 의미한다 (참조: 도 5), The term “tip tip rung” means the length across the tip tip at the middle of the tip tip (see FIG. 5). The term "tip tip angle" means the angle between the two blades at the tip tip (see Figure 5),
본 발명의 중공형 마이크로구조체가 주입되는 유리체강 조직의 손상을 최소화 하기 위하여 팁 첨단부를 절삭 /연마한다. 본 발명은 마이크로니들의 팁 첨단부를 연마하여 팁 첨단부 횡장이 2-30 urn (바람직하게는 2-10 urn, 5-10 μηι, 2-8 μιη)가 되도톡 하였다. 또한, 팁 첨단부 각도가 1-450(바람직하게는 30-450)가 되도록 하였다. In order to minimize damage to the vitreous steel tissue into which the hollow microstructure of the present invention is injected, the tip tip is cut / polished. In the present invention, the tip tip of the microneedle was polished so that the tip tip cross section became 2-30 urn (preferably 2-10 urn, 5-10 μηι, 2-8 μιη). The tip tip angle was also 1-45 0 (preferably 30-45 0 ).
상기 과정을 통하여 제조된 유리체강내 주사용 중공형 마이크로니들은 공막 및 망막을 투과하여 안구 내에 약물을 주입하는 데 구조적 및 물리적 특성을 갖는다. . 본 발명의 바람직한 구현예에 따르면, 최종적으로 제조된 중공형 마이크로구조체의 유효길이는 5-10麵이다. The hollow microneedle for intravitreal injection prepared through the above process has structural and physical properties for injecting drugs into the eye by penetrating the sclera and retina. . According to a preferred embodiment of the present invention, the effective length of the finally prepared hollow microstructure is 5-10 mm 3.
현재까지 개발된 마이크로니들의 길이는 최대 2 隱에 불과하다. 본 발명은 이러한 한계점을 극복하여 유리체강내 주사에 적합한 유효길이를 제공한다. 본 발명은 안구 외벽 중 가장 강도가 높은 공막을 투과할 수 있고, 안구 중앙으로 약물을 주입하여 치료가 가능한 수준의 길이를 갖는다. 본 명세서에서 용어 "유효길이" 는 마이크로니들의 상단부로부터 하단부 기판 표면까지의 수직 길이를 의미한다. 본 명세서에서 용어 "종횡비" 는 마이크로니들의 최대 직경에 대한 상단부로부터 하단부 기판 표면까지의 수직 길이와의 비 (height to diameter at base)를 의미한다. The microneedle developed to date is only 2 隱 at maximum. The present invention overcomes this limitation and provides an effective length suitable for intravitreal injection. The present invention can penetrate the most intense sclera of the outer wall of the eye, and has a length that can be treated by injecting drugs into the eye center. As used herein, the term "effective length" means the vertical length from the upper end of the microneedle to the lower substrate surface. As used herein, the term "aspect ratio" means the ratio of the height to the vertical length from the top to the bottom substrate surface to the maximum diameter of the microneedle.
본 발명의 바람직한 구현예에 따르면, 최종적으로 제조된 중공형 마이크로구조체의 상단부 내경은 50-150 i이다. According to a preferred embodiment of the present invention, the inner diameter of the upper end of the finally prepared hollow microstructure is 50-150 i.
본 명세서에서 용어 "상단부" 는 최소직경을 갖는 마이크로니들의 일 말단부를 의미하며, "하단부 " 는 기판에 접한 마이크로니들의 아래 말단부를 의미한다 . 본 발명의 다른 양태에 따르면, 본 발명은 유효길이 5-10 mm, 상단부 내경 50-150 urn 및 베벨앵글 5ο-20ο인 유리체강내 ( intravitreal ) 주사용 중공형 마이크로니들을 제공한다. As used herein, the term "top" refers to the microneedle having the smallest diameter. "End" means the lower end of the microneedle in contact with the substrate. According to another aspect of the present invention, the present invention provides hollow microneedle for intravitreal injection having an effective length of 5-10 mm, a top diameter of 50-150 urn and a bevel angle of 5 ο- 20 ο .
본 발명의 바람직한 구현예에 따르면, 증공형 마이크로니들은 주사기바늘 상에 형성되어 있다. According to a preferred embodiment of the present invention, the vacuum microneedle is formed on the syringe needle.
본 발명의 바람직한 구현예에 따르면, 상기 주사기바늘은 23 게이지 이상, 보다 바람직하게는 23-34 게이지, 보다 더 바람직하게는 23-30 게이지 또는 23-27 게이지의 주사기바늘이다. According to a preferred embodiment of the invention, the syringe needle is at least 23 gauge, more preferably 23-34 gauge, even more preferably 23-30 gauge or 23-27 gauge syringe needle.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로니들은 스테인레스강, 알루미늄 (A1), 크롬 (Cr), 니켈 (Ni), 금 (Au), 은 (Ag), 구리 (Cu 티타늄 (Ti;), 코발트 (Co) 또는 이들의 합금의 재질을 갖는다. According to a preferred embodiment of the present invention, the hollow microneedle of the present invention is made of stainless steel, aluminum (A1), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu titanium) Ti;), cobalt (Co) or an alloy thereof.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로니들의 베벨앵글은 5°- 15°, 보다 바람직하게는 10ο-15ο이다. According to a preferred embodiment of the present invention, the bevel angle of the hollow microneedle of the present invention is 5 ° -15 °, more preferably 10 o- 15 o .
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로니들의 유효길이는 5-10 mm이다. According to a preferred embodiment of the present invention, the effective length of the hollow microneedle of the present invention is 5-10 mm.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로구조체의 상단부 내경은 50-100 i이다. According to a preferred embodiment of the present invention, the inner diameter of the upper end of the hollow microstructure of the present invention is 50-100 i.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로구조체는 상술한 본 발명의 방법에 의해 제조된 것이다. According to a preferred embodiment of the invention, the hollow microstructures of the invention are prepared by the process of the invention described above.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로구조체는 0.1-2.0 N의 강도, 보다 바람직하게는 0.5-2.0 N, 보다 더 바람직하게는 1.0-2.0 N의 강도를 갖는다. According to a preferred embodiment of the invention, the hollow microstructures of the invention have a strength of 0.1-2.0 N, more preferably of 0.5-2.0 N, even more preferably of 1.0-2.0 N.
안구의 공막을 투과하기 위하여 필요한 최소한의 힘은 1 N 이하로 알려져 있어 (J.S. Pulido et al. , Scleral penetrat ion force requirements for co醒 only used intravitreal needles, EYE, 21:1210-1211(2007)), 본 발명의 중공형 마이크로구조체의 강도는 층분히 공막 및 망막을 쉽게 투과하여 유리체강 내 즉 안구 내에 약물을 전달할 수 있다. 본 발명의 바람직한 구현예에 따르면, 본 발명의 중공 g 마이크로구조체가 인체 공막 투과에 필요한 힘은 0.1-1 N, 바람직하게는 0.2-0.8 N, 보다 바람직하게는 0.2-0.6 N, 보다 더 바람직하게는 0.2-0.4 N, 보다 더욱 더 바람직하게는 0.2-0.35 N이다. 이와 같이, 본 발명의 중공형 마이크로구조체가 인체 공막 투과에 필요한 힘이 작은 것은, 본 발명의 중공형 마이크로구조체의 구조적 특징, 특히 적합한 베벨 앵글에 의해 달성된다. The minimum force required to penetrate the sclera of the eye is known to be less than 1 N (JS Pulido et al., Scleral penetrat ion force requirements for co 醒 only used intravitreal needles, EYE, 21: 1210-1211 (2007)), The strength of the hollow microstructures of the present invention can readily penetrate the sclera and retina to deliver the drug in the vitreous cavity, ie the eye. According to a preferred embodiment of the present invention, the force required for permeation of the human sclera of the hollow g microstructure of the present invention is 0.1-1 N, preferably 0.2-0.8 N, more preferably 0.2-0.6 N, even more preferably Is 0.2-0.4 N, even more preferably 0.2-0.35 N. As such, the small force required for the hollow microstructure of the present invention to penetrate the human sclera is achieved by the structural features of the hollow microstructure of the present invention, and particularly by the suitable bevel angle.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로구조체는 공막 및 망막을 투과하여 안구 증앙에 약물을 주입하는 용도를 갖는다. According to a preferred embodiment of the present invention, the hollow microstructures of the present invention have the use of injecting drugs into eye augment through the sclera and retina.
본 발명의 바람직한 구현예에 따르면, 본 발명의 중공형 마이크로구조체는 팁 첨단부 각도 1-450(보다 바람직하게는 30-450) 및 팁 첨단부 횡장 2-30 μπι (보다 바람직하게는 2-10 μιη, 5-10 μιτι, 2-8 μηι)를 갖는다. According to a preferred embodiment of the present invention, the hollow microstructure of the present invention has a tip tip angle of 1-45 0 (more preferably 30-45 0 ) and a tip tip cross-section 2-30 μπι (more preferably 2 -10 μι η , 5-10 μιτι, 2-8 μηι).
【발명의 효과】 【Effects of the Invention】
본 발명의 특징 및 이점을 요약하면 다음과 같다: The features and advantages of the present invention are summarized as follows:
(i) 본 발명의 유리체강내 주사용 중공형 마이크로구조체는 금속으로 이루어져있어 공막 및 망막을 통과할 수 있는 강도 또는 힘이 있다. (i) The hollow microstructure for intravitreal injection of the present invention is made of metal and has a strength or force that can pass through the sclera and the retina.
(ii) 본 발명의 유리체강내 주사용 중공형 마이크로구조체는 초고종횡비를 가지고 있어 망막의 손상을 최소화 할 수 있다. (ii) The hollow microstructure for intravitreal injection of the present invention has an ultra-high aspect ratio, thereby minimizing damage to the retina.
(iii) 본 발명의 유리체강내 주사용 중공형 ' 마이크로구조체는 유효길이가 안구 중앙에 약물을 전달 가능할 정도로 충분하여 약물의 효과를 증진할 수 있다. (iii) intravitreal injectable hollow "The microstructures of the present invention may be sufficient to have an effective length be delivering drugs to the eye center to improve the effectiveness of the drug.
(iv) 본 발명의 유리체강내 주사용 증공형 마이크로구조체는 일반 주사기와 호환이 가능하여 쉽게 사용 가능하다. (iv) The intravitreal injection-enhanced microstructure of the present invention is easily compatible with general syringes.
【도면의 간단한 설명】 [Brief Description of Drawings]
도 1은 본 발명의 중공형 마이크로구조체를 포함하는 유리체강내 주사 기기에 대한 모식도이다. 1: 마이크로구조체 2: 주사기바늘, 3. 실린지연결부 도 2는 본 발명의 중공형 마이크로구조체의 모식도이다. 도 3은 본 발명의 마이크로구조체에 있어서 팁 부분을 보여주는 이미지이다 . 1 is a schematic diagram of an intravitreal injection device including a hollow microstructure of the present invention. 1: microstructure 2: syringe needle, 3. syringe connection 2 is a schematic diagram of a hollow microstructure of the present invention. 3 is an image showing a tip portion in the microstructure of the present invention.
도 4는 본 발명에 따라 제작된 중공형 마이크로니들에 대한 이미지이다ᅳ Figure 4 is an image of a hollow microneedle made in accordance with the present invention
도 5는 본 발명의 유리체강내 주사용 중공형 마이크로니들에 있어서, 베벨앵글, 팁 첨단부 각도 및 팁 첨단부 횡장에 대한 개념도이다. FIG. 5 is a conceptual diagram of a bevel angle, a tip tip angle and a tip tip length in the intravitreal injection hollow microneedle according to the present invention.
도 6은 본 발명의 유리체강 주사용 중공형 마이크로니들을 이용한 마우스 공막 투과 실험 결과이다. 본 발명의 유리체강 주사용 중공형 마이크로니들을 이용한 경우 (Microneedle injection), 손상부위가 현저히 작았다. ' Figure 6 is a mouse scleral permeation experiment results using the hollow microneedle for vitreous cavity injection of the present invention. In the case of using the hollow microneedle for vitreous cavity injection of the present invention (Microneedle injection), the damage site was remarkably small. '
도 7은 본 발명의 유리체강 주사용 중공형 마이크로니들이 주입부위 조직 또는 세포에 미치는 영향을 분석한 결과이다. 7 is a result of analyzing the effect of the hollow microneedle for vitreous cavity injection of the present invention on the tissue or cell of the injection site.
도 8은 본 발명의 유리체강 주사용 중공형 마이크로니들에 의해 유리체강 내 투여가 성공적으로 이루어지는 지 여부를 실험한 결과이다. 도 9는 본 발명의 유리체강 주사용 중공형 마이크로니들, 바벨앵글을 만들지 않은 마이크로니들 및 150의 바벨앵글을 만든 30 게이지 피하주사기용 니들이 인체 안구의 공막을 투과할 때 필요한 강도를 비교분석한 결과이다. 8 is a test result of whether the intravitreal administration was successfully performed by the hollow microneedle for vitreous cavity injection of the present invention. 9 is a comparative analysis of the strength required when the hollow microneedle for vitreous cavity injection of the present invention, the microneedle without the barbell angle, and the 30 gauge hypodermic needle made with the barbell angle of 15 0 penetrate the sclera of the human eye. The result is.
【발명을 실시하기 위한 구체적인 내용】 [Specific contents to carry out invention]
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하고자 한다. 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 요지에 따라 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것은 당업계에서 통상의 지식을 가진 자에 있어서 자명할 것이다. 실시예 Hereinafter, the present invention will be described in more detail with reference to Examples. These examples are only for illustrating the present invention more specifically, it will be apparent to those skilled in the art that the scope of the present invention is not limited by these examples in accordance with the gist of the present invention. . EXAMPLE
실시예 1: 유리체강 주사용 중공형 마이크로니들의 제작 I Example 1 Fabrication of Hollow Microneedle for Vitreous Steel Injection I
14,000 cSt 의 점도를 갖는 SU-8 2050 포토레지스트 (Microchem사로부터 구입)를 사용하여 솔리드 마이크로구조체를 제작하였다. 1.5 X 1.5 cm 의 커버글라스 위에 1000 RPM 으로 SU—8 2050 을 도포하여 두께가 약 160 u 를 유지시켰다. 상기 커버글라스를 핫플레이트 위에 120°C로 약 1 시간 동안 가열하여 SU-8 2050 이 유동성을 유지하도록 하였다. 이어, 끝이 평평한 27 게이지의 주사바늘을 접촉하여 수직으로 들어 을려 직경이 50 μπι, 길이가 5-10 mm인 솔리드 구조체를 제작하였다. Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt. Apply SU-8 8 50 at 1000 RPM on a 1.5 x 1.5 cm cover glass The thickness was maintained at about 160 u. The cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-8 2050 fluidity. Subsequently, a 27 gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 50 μπι and a length of 5-10 mm.
제작된 솔리드 구조체 위에 를렌스 시약 (Tollen' s reagent)을 사용하여 은도금을 시행한 후, 니켈 전해도금을 실시하였다. 니켈 전해도금은 1 A/dm2 당 0.206 um/min 으로 75 분간 처리하여 도금된 금속 두께가 20 um 가 되도톡 하였다. 파이버 레이저를 이용하여 도금된 구조물 끝부분에 150 의 베벨을 주어 절삭하고 SU-8 리무버 (Microchem 사로부터 구입) 또는 아세톤을 사용하여 솔리드 구조물올 제거하여 중공형 마이크로니들을 제작하였다. 그런 다음, 중공형 마이크로니들의 팁의 끝 부분을 3 방향으로 절삭하여 팁 첨단부 횡장이 10 um 또는 8 um, 팁 첨단부 각도가 30-450 가 되도록 하여 최종적으로 유리체강 주사용 중공형 마이크로니들을 포함하는 안과용 약물 전달기기를 제작하였다 (도 1). Silver plating was performed on the produced solid structure using a Tollen's reagent, followed by nickel electroplating. Nickel electroplating was performed at 0.206 um / min per 1 A / dm 2 for 75 minutes to give a plated metal thickness of 20 um. A hollow microneedle was fabricated by cutting a plated structure with a bevel of 0 0 0 0 0 using a fiber laser and removing solid structures using SU-8 remover (purchased from Microchem) or acetone. Then, the tip of the hollow microneedle is cut in three directions so that the tip tip side length is 10 um or 8 um and the tip tip angle is 30-45 0. An ophthalmic drug delivery device including a needle was manufactured (FIG. 1).
제작된 유리체강 주사용 중공형 마이크로니들은 상단부 외경 120 um, 내경 50 um, 하단부 직경 350 um, 길이 9.02 mm의 중공형 마이크로니들이다. 제작된 중공형 마이크로니들의 경도는 1-2 N 값을 나타내며, 이는 공막을 투과 할 수 있는 최소의 강도보다 큰 값이다. 실시예 2: 유리체강 주사용 중공형 마이크로니들의 제작 Π The manufactured hollow microneedle for vitreous steel injection was a hollow microneedle having an outer diameter of 120 μm, an inner diameter of 50 μm, a diameter of 350 μm of a lower end, and a length of 9.02 mm. The hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera. Example 2 Fabrication of Hollow Microneedle for Vitreous Steel Injection
14,000 cSt 의 점도를 갖는 SU-8 2050 포토레지스트 (Microchem사로부터 구입)를 사용하여 솔리드 마이크로구조체를 제작하였다. 1.5 1.5 cm 의 커버글라스 위에 1000 RPM 으로 SU—8 2050 을 도포하여 두께가 약 160 um 를 유지시켰다. 상기 커버글라스를 핫플레이트 위에 120°C로 약 1 시간 동안 가열하여 SU-8 2050 이 유동성을 유지하도록 하였다. 이어, 끝이 평평한 27 게이지의 주사바늘을 접촉하여 수직으로 들어 올려 직경이 20-60 μιη, 길이가 5-10 mm인 솔리드 구조체를 제작하였다. 이 경우, 상기 커버글라스 즉 기판의 온도를 90°C (폴리머의 부착력: IN, 점도: 100 Poise) 와 60°C (폴리머의 부착적: 2N, 점도: 6,500 Poise)까지 천천히 낮추는 동안 리프팅 프레임 (주사바늘)을 10 um/s 의 속도로 5 분간 각각 리프팅 하였다. 제작된 솔리드 구조체 위에 를렌스 시약 (Tollen' s reagent)을 사용하여 은도금을 시행한 후, 니켈 전해도금을 실시하였다. 니켈 전해도금은 1 A/dm2 당 0.206 /m/min 으로 75 분간 처리하여 도금된 금속 두께가 20 μτη 가 되도록 하였다. 파이버 레이저를 이용하여 도금된 구조물 끝부분에 150 의 베벨을 주어 절삭하고 SU-8 리무버 (Microchem 사로부터 구입) 또는 아세톤을 사용하여 솔리드 구조물을 제거하여 중공형 마이크로니들을 제작하였다. 그런 다음, 중공형 마이크로니들의 팁의 끝 부분을 3 방향으로 절삭하여 팁 첨단부 횡장이 10 μιη 또는 8 um, 팁 첨단부 각도가 30-450 가 되도록 하여 최종적으로 유리체강 주사용 중공형 마이크로니들을 포함하는 안과용 약물 전달기기를 제작하였다. Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt. The SU-8 8 5050 was applied on a 1.5 1.5 cm cover glass at 1000 RPM to maintain a thickness of about 160 um. The cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-8 2050 fluidity. Next, a 27-gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 20-60 μιη and a length of 5-10 mm. In this case, while lifting the cover glass, that is, lowering the temperature of the substrate to 90 ° C (polymer adhesion strength: IN, viscosity: 100 Poise) and 60 ° C (adhesion of polymer: 2N, viscosity: 6,500 Poise), the lifting frame ( Needles) were each lifted for 5 minutes at a rate of 10 um / s. Tolen's reagent on the fabricated solid structure After plating with silver using a reagent), nickel plating was performed. Nickel electroplating was performed at 0.206 / m / min per 1 A / dm 2 for 75 minutes to make the plated metal thickness 20 μτη. A hollow microneedle was fabricated by cutting a plated structure with a bevel of 0 0 0 0 0 0 using a fiber laser and removing the solid structure using SU-8 remover (purchased from Microchem) or acetone. The tip of the hollow microneedle is then cut in three directions, with a tip tip length of 10 μιη or 8 um and a tip tip angle of 30-45 0. An ophthalmic drug delivery device including a needle was produced.
제작된 유리체강 주사용 중공형 마이크로니들은 상단부 외경 110 urn, 내경 40 urn, 하단부 직경 350 urn, 길이 3-6 mm의 중공형 마이크로니들이다. 제작된 중공형 마이크로니들의 경도는 1-2 N 값을 나타내며, 이는 공막을 투과 할 수 있는 최소의 강도보다 큰 값이다. 실시예 3: 유리체강 주사용 중공형 마이크로니들의 제작 m The manufactured hollow microneedle for vitreous steel injection is a hollow microneedle having an outer diameter of 110 urn, an inner diameter of 40 urn, a lower diameter of 350 urn, and a length of 3-6 mm. The hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera. Example 3 Fabrication of Hollow Microneedle for Vitreous Steel Injection m
14,000 cSt 의 점도를 갖는 SU-8 2050 포토레지스트 (Microchem사로부터 구입)를 사용하여 솔리드 마이크로구조체를 제작하였다. 1.5 X 1.5 cm 의 커버글라스 위에 1000 RPM 으로 SU-8 2050 올 도포하여 두께가 약 160 pm 를 유지시켰다. 상기 커버글라스를 핫플레이트 위에 120 °C로 약 1 시간 동안 가열하여 SU-82050 이 유동성을 유지하도록 하였다. 이어, 끝이 평평한 27 게이지의 주사바늘을 접촉하여 수직으로 들어 올려 직경이 20—60 um, 길이가 5—10 mm 인 솔리드 구조체를 제작하였다, 이 경우, 커버글라스 즉 기판의 온도를 70 내지 60°C까지 천천히 낮추는 동안 리프팅 프레임 (주사바늘)을 5 \m/s, 10 pi/s의 속도로 5분간 각각 리프팅 하였다. 제작된 솔리드 구조체 위에 롤렌스 시약 (To 11 en' s reagent)을 사용하여 은도금을 시행한 후, 니켈 전해도금을 실시하였다. 니켈 전해도금은 1 A/dm2 당 0.206 um/min 으로 75 분간 처리하여 도금된 금속 두께가 20 um 가 되도톡 하였다. 파이버 레이저를 이용하여 도금된 구조물 끝부분에 150 의 베벨을 주어 절삭하고 SU-8 리무버 (Microchem 사로부터 구입) 또는 아세톤을 사용하여 솔리드 구조물을 제거하여 중공형 마이크로니들을 제작하였다. 그런 다음, 중공형 마이크로니들의 팁의 끝 부분을 3 방향으로 절삭하여 팁 첨단부 횡장이 10 um 또는 8 , 팁 첨단부 각도가 30-45° 가 되도록 하여 최종적으로 유리체강 주사용 중공형 마이크로니들을 포함하는 안과용 약물 전달기기를 제작하였다. Solid microstructures were fabricated using SU-8 2050 photoresist (purchased from Microchem) with a viscosity of 14,000 cSt. SU-8 2050 was applied at 1000 RPM on a 1.5 × 1.5 cm cover glass to maintain a thickness of about 160 pm. The cover glass was heated on a hot plate at 120 ° C. for about 1 hour to maintain SU-82050 fluidity. Subsequently, a 27-gauge needle with a flat end was contacted and lifted vertically to produce a solid structure having a diameter of 20 to 60 um and a length of 5 to 10 mm. The lifting frame (needle) was lifted for 5 minutes at a rate of 5 \ m / s and 10 pi / s while slowly lowering to ° C. Silver plating was performed on the produced solid structure using a Rollens reagent (To 11 en's reagent), followed by nickel electroplating. Nickel electroplating was performed at 0.206 um / min per 1 A / dm 2 for 75 minutes to give a plated metal thickness of 20 um. Using a fiber laser, cut the plated structure by giving a bevel of 15 0 and then remove the solid structure using a SU-8 remover (purchased from Microchem) or acetone. Microneedle was produced. Then, the tip of the hollow microneedle is cut in three directions so that the tip tip horizontality is 10 um or 8 and the tip tip angle is 30-45 °. An ophthalmic drug delivery device was prepared.
제작된 유리체강 주사용 중공형 마이크로니들은 상단부 외경 120 urn, 내경 50 μπι, 하단부 직경 350 μηι, 길이 5_8 mm의 중공형 마이크로니들이다. 제작된 중공형 마이크로니들의 경도는 1-2 N 값을 나타내며, 이는 공막을 투과 할 수 있는 최소의 강도보다 큰 값이다. The manufactured hollow microneedle for vitreous steel injection is a hollow microneedle having an outer diameter of 120 urn, an inner diameter of 50 μπι, a lower diameter of 350 μηι, and a length of 5_8 mm. The hardness of the manufactured hollow microneedle shows a value of 1-2 N, which is greater than the minimum strength that can penetrate the sclera.
상기 실시예에서, 폴리머의 온도 및 리프팅 속도 등을 조절하여 다양한 디멘젼 톡성 (내경, 직경 및 길이)을 갖는 유리체강 주사용 중공형 마이크로니들을 제작하였다. In this embodiment, the hollow microneedle for vitreous steel injection having various dimension toks (inner diameter, diameter and length) was prepared by adjusting the temperature and lifting speed of the polymer.
본 발명의 바람직한 실시예 및 장점은 도 1 내지 도 2 를 참조함으로써 가장 잘 이해되며, 동일한 도면부호는 다양한 도면의 대응하는 부분 및 동일한 부분을 위해 이용된다. Preferred embodiments and advantages of the invention are best understood by reference to Figs. 1 and 2, wherein like reference numerals are used for corresponding and identical parts of the various figures.
안과용 마이크로니들은 일반적으로 실린지연결부, 니들, 마이크로구조체를 포함한다. 실린지연결부는 실린지와 니들을 연결하는 부분이다. 니들은 실린지와 마이크로구조체사이를 연결하며 유체 소통된다. 마이크로구조체는 니들의 끝부분에 연결되어 유체 소통된다. Ophthalmic microneedles generally include syringe connections, needles, and microstructures. The syringe connector is the part connecting the syringe and the needle. The needle is in fluid communication between the syringe and the microstructure. The microstructure is connected in fluid communication with the tip of the needle.
안과용 마이크로구조체는 그 길이가 최소 3 誦, 8—10 隱 가 최적길이이다. 마이크로구조체의 끝부분의 직경은 최대 150 um 이고 보통 90 urn 이다. 마이크로구조체의 성분은 금속성분으로 티타늄, 니켈, 스테인레스 스틸등을 포함한다. Ophthalmic microstructures have an optimal length of at least 3 誦 and 8–10 隱. The diameter of the tip of the microstructure is up to 150 um and usually 90 urn. The components of the microstructures are metals and include titanium, nickel and stainless steel.
SU-8 2050 을 1.5 X 1.5 cm 의 커버글라스 위에 1000 RPM 으로 도포하여 두께가 약 160 um 를 유지시킨다. 핫플레이트 위에 120 °C로 약 한 시간 동안 가열한다. 끝이 평평한 주사바늘을 접촉하여 수직으로 들어 올려 직경이 50 um, 길이가 5~10隱의 솔리드 구조물을 제작한다. 제작된 솔리드 구조물 위에 를렌스 시약을 사용하여 은도금을 시행한 후 니켈로 20-30 m 의 두께로 전해도금을 실시하였다. 파이버 레이저를 이용하여 도금된 구조물 끝부분에 150 의 베벨을 주어 절삭하고 SU-8 리무버 또는 아세톤을 사용하여 솔리드 구조물을 제거하여 안과용 약물전달기기를 제작하였다 (도SU-8 2050 is applied on a 1.5 X 1.5 cm cover glass at 1000 RPM to maintain a thickness of about 160 um. Heat to 120 ° C on the hotplate for about an hour. Contact the needle with a flat end and lift it vertically to make a solid structure of 50 um in diameter and 5 to 10 隱 in length. The plated solid structure was silver plated using Elens reagent, and then electroplated to a thickness of 20-30 m with nickel. An ophthalmic drug delivery device was fabricated by cutting a bevel of 15 0 at the end of the plated structure using a fiber laser and removing the solid structure using a SU-8 remover or acetone.
4). 실시예 4: 유리체강 주사용 중공형 마이크로니들을 이용한 동물실험 마우스 공막 투과 실험을 실시하였다. 표면적이 작은 마우스의 안구표면의 천공을 통하여 본 발명의 유리체강 주사용 마이크로니들의 효능을 검증하였다. 본 실험에는 실시예 1 에서 제작한 마이크로니들을 이용하였다. 4). Example 4: Animal experiment Mouse scleral permeation experiment was performed using hollow microneedle for vitreous cavity injection. The efficacy of the vitreous cavity injectable microneedle of the present invention was verified through perforation of the ocular surface of mice with a small surface area. The microneedle produced in Example 1 was used in this experiment.
도 6 에서 볼 수 있듯이, 30 게이지 니들을 이용하는 경우보다 본 발명의 유리체강 주사용 마이크로니들을 이용하는 경우에 손상부위가 현저히 작음을 알 수 있다. As can be seen in Figure 6, it can be seen that the damage site is significantly smaller when using the vitreous cavity injection microneedle of the present invention than when using a 30 gauge needle.
한편, 사멸한 세포를 형광으로 확인할 수 있다. 안과에서 각막손상을 확인하는 방법으로 널리 사용되는 NaF(Sodhim fluorescein)을 천공된 부분에 도포하고 증류수로 씻어내어 형광현미경으로 확인하였다. 물리적 손상을 받아 죽은 세포는 형광을 보인다. 이 방법을 이용하여 유리체강 주사용 마이크로니들을 주입한 경우 세포 사멸이 어느 정도 발생되는 지를 관찰하였다. 도 7에서 볼 수 있듯이, 실험 결과 30 게이지 니들을 이용하는 경우보다 본 발명의 유리체강 주사용 마이크로니들을 이용하는 경우에 형광부위가 훨씬 작기 때문에 손상부위가 현저히 작음을 알 수 있다. On the other hand, the dead cells can be confirmed by fluorescence. NaF (Sodhim fluorescein), which is widely used as a method of identifying corneal damage in ophthalmology, was applied to the perforated area, washed with distilled water, and confirmed by fluorescence microscopy. Cells that die due to physical damage show fluorescence. Using this method, the degree of cell death was observed when the microneedle for vitreous cavity injection was injected. As can be seen in Figure 7, the experimental results show that the damage site is significantly smaller because the fluorescent site is much smaller in the case of using the vitreous cavity injection microneedle of the present invention than when using the 30 gauge needle.
또한, 본 발명의 유리체강 주사용 마이크로니들을 사용하여 토끼 안구 유리체강 내에 동공확장제 (약제명: Mydrin-P ophthalmic solution, 제조사명: SANTEN PHARMACEUTICAL CO)를 투여하여, 본 발명의 유리체강 주사용 마이크로니들에 의한 유리체강내 약물전달의 효율성을 확인하였다. 본 실험에는 뉴질랜드 토끼 (1-1.5 kg)를 이용하였다. 모든 실험은 안과 및 시력 연구에서의 동물사용에 대한 ARV0 규정 (ARV0 Statement for the Use of Animals in Ophthalmic and Vision Research) 을 준수하여 실시하였고, Nune 안과 병원 (대한민국)의 동물실험위원회의 승인을 받았다. 3 mg 의 틸레타민 (Uletamine)HCl 및 3 mg 의 졸라제팜 HCKZoletil 50, France)을 근육내 주사하여 마취하였다. 본 발명의 유리체강 주사용 마이크로니들 및 30 게이지 니들을 사용하여 5 μΐ 의 페닐에프린 (phenylephrine solution)을 토끼 안구 유리체강내에 투여하였다. 동공 확장은 약물 투여 후 0, 30, 100 및 300 초 간격으로 현미경 (SZ61, Olympus)을 이용하여 측정하였다. 그 결과, PBS (대조군)에서는 동공 확장이 일어나지 않았으나 (도 8 의 패널 a), 본 발명의 유리체강 주사용 마이크로니들 (도 8 의 패널 b) 및 30 게이지 니들 (도 8 의 패널 c)로 동공확장제를 주사한 경우에는 비슷하게 점차 동공이 확장되었다. 도 8 에서 확인할 수 있듯이, 시간이 지남에 따라 동공이 확장됨을 확인함으로써 본 발명의 유리체강 주사용 마이크로니들에 의해 약물이 유리체강 내로 잘 전달 되었음을 알 수 있다. 실시예 5: 유리체강 주사용 중공형 마이크로니들을 이용한 인체 공막 투과 강도 (penetration force) 실험 In addition, the intravitreal dilator (pharmaceutical name: Mydrin-P ophthalmic solution, manufacturer name: SANTEN PHARMACEUTICAL CO) is administered into the rabbit eye vitreous cavity using the vitreous cavity injection microneedle of the present invention, and the vitreous cavity injection micrograph of the present invention. The efficiency of intravitreal drug delivery by needle was confirmed. New Zealand rabbits (1-1.5 kg) were used for this experiment. All experiments were conducted in compliance with the ARV0 Statement for the Use of Animals in Ophthalmic and Vision Research and approved by the Animal Experimentation Committee of Nune Eye Hospital (South Korea). Anesthesia was performed by intramuscular injection of 3 mg of Uletamine HCl and 3 mg of Zolazepam HCKZoletil 50, France). 5 μΐ of phenylephrine solution was administered into rabbit ocular vitreous cavity using the vitreous cavity injection microneedle and 30 gauge needle of the present invention. Pupil dilation was measured using a microscope (SZ61, Olympus) at intervals of 0, 30, 100 and 300 seconds after drug administration. As a result, no pupil dilation occurred in PBS (control) (Panel a of FIG. 8), but the vitreous cavity injection microneedle (Panel b of FIG. 8) and 30 gauge of the present invention. In the case of injection of a dilator with a needle (panel c in FIG. 8), the pupil was similarly gradually enlarged. As can be seen in Figure 8, it can be seen that the drug was well delivered into the vitreous cavity by the vitreous cavity injection microneedle of the present invention by confirming that the pupil is expanded over time. Example 5: Penetration force experiment of human sclera using hollow microneedle for vitreous cavity injection
Nune 안과 병원위원회의 승인하에 Nune 안과 병원 (서울, 대한민국)으로부터 인간 사체 공막 (2 X 2 cm2)을 제공받아 사용 전까지 1- 2 일 동안 4°C 항습기에 보관하였다. 상기 공막 조직을 강도 측정기 (Model zwicki-line testing machines Z0.5TN of Zwick)에 고정시키고, 개별 마이크로니들을 고정된 인간 사체 공막 표면에 100 um s— 1 로딩속도로 힘올 가했다. 마이크로니들이 공막 조직을 투과하는 순간의 투과 강도를 측정하였다. 비교 실험을 위하여 본 발명의 유리체강 주사용 마이크로니들 (실시예 1 에서 제작한 마이크로니들), 베벨앵글을 만들지 않은 마이크로니들 및 150의 바벨앵글을 만든 30 게이지 피하주사기 니들을 이용하였다. 그 결과, 인간 공막 투과 시 필요한 최대 강도에 있어서, 본 발명의 유리체강 주사용 마이크로니들 (0.28 ± 0.03 N) 및 30 게이지 피하주사기니들 (0.29 ± 0.02 N)은 별다른 차이를 나타내지 않았다. 그러나, 베벨 행글을 만들지 않은 마이크로니들의 경우 투과 강도가 17 배나 증가하였다 (약 3.5 N) (도 9). 피하주사기니들의 외부직경이 마이크로니들에 비하여 2-3 배나 두꺼움에도 불구하고 거의 차이가 나지 않는 이유는 피하주사기니들에도 베벨앵글이 도입되어 있기 때문이다. 따라서 이러한 결과들은 베벨앵글의 도입이 공막 투과시 필요한 강도를 감소시키는데 있어 중요하다는 것을 시사한다. 이상으로 본 발명의 특정한 부분을 상세히 기술하였는바, 당업계의 통상의 지식을 가진 자에게 있어서 이러한 구체적인 기술은 단지 바람직한 구현예일 뿐이며, 이에 본 발명의 범위가 제한되는 것이 아닌 점은 명백하다. 따라서 본 발명의 실질적인 범위는 첨부된 청구항과 그의 등가물에 의하여 정의된다고 할 것이다. The human carcass sclera (2 X 2 cm 2 ) was provided by Nune Eye Hospital (Seoul, Korea) with the approval of the Nune Eye Hospital Committee and stored in a humidifier at 1 ° C for 1-2 days before use. The scleral tissue was fixed on a model zwicki-line testing machines Z0.5TN of Zwick, and individual microneedles were forced at 100 um s— 1 loading speed on the fixed human carcass sclera surface. The penetration intensity at the moment when the microneedle penetrated the sclera tissue was measured. For comparison experiments, the vitreous cavity injection microneedle of the present invention (the microneedle produced in Example 1), the microneedle without the bevel angle, and the 30 gauge hypodermic needle with the barbell angle of 15 0 were used. As a result, the vitreous cavity injection microneedles (0.28 ± 0.03 N) and 30 gauge hypodermic needles (0.29 ± 0.02 N) of the present invention showed no significant difference in the maximum strength required in penetrating the human sclera. However, the microneedle without making bevel hangers increased the transmission intensity by 17 times (about 3.5 N) (FIG. 9). The external diameter of the hypodermic needles is almost no difference despite being 2-3 times thicker than the microneedle because the bevel angles are also introduced in the hypodermic needles. These results thus suggest that the introduction of the bevel angle is important for reducing the strength required for scleral penetration. Having described the specific part of the present invention in detail, it is apparent to those skilled in the art that such a specific technology is only a preferred embodiment, and the scope of the present invention is not limited thereto. Therefore, the substantial scope of the present invention will be defined by the appended claims and equivalents thereof.
Claims
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| US20180056053A1 (en) * | 2016-08-26 | 2018-03-01 | Juvic Inc. | Protruding microstructure for transdermal delivery |
| CN117339063A (en) * | 2023-12-06 | 2024-01-05 | 杭州迪视医疗生物科技有限公司 | Micro needle tube and manufacturing method of micro injection needle |
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| JP2005503194A (en) * | 2001-06-13 | 2005-02-03 | アボット・ラボラトリーズ | Microneedle for minimally invasive drug supply and method for producing microneedle |
| US20090043279A1 (en) * | 2007-08-06 | 2009-02-12 | Kaspar Roger L | Microneedle arrays formed from polymer films |
| KR20090059971A (en) * | 2007-12-07 | 2009-06-11 | 인싸이토 주식회사 | Hollow Micro Needle |
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| JP2005503194A (en) * | 2001-06-13 | 2005-02-03 | アボット・ラボラトリーズ | Microneedle for minimally invasive drug supply and method for producing microneedle |
| US20090043279A1 (en) * | 2007-08-06 | 2009-02-12 | Kaspar Roger L | Microneedle arrays formed from polymer films |
| KR20090059971A (en) * | 2007-12-07 | 2009-06-11 | 인싸이토 주식회사 | Hollow Micro Needle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20180056053A1 (en) * | 2016-08-26 | 2018-03-01 | Juvic Inc. | Protruding microstructure for transdermal delivery |
| CN117339063A (en) * | 2023-12-06 | 2024-01-05 | 杭州迪视医疗生物科技有限公司 | Micro needle tube and manufacturing method of micro injection needle |
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