WO2013077379A1 - Heat storage material, heat storage device, heat storage microcapsule - Google Patents
Heat storage material, heat storage device, heat storage microcapsule Download PDFInfo
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- WO2013077379A1 WO2013077379A1 PCT/JP2012/080233 JP2012080233W WO2013077379A1 WO 2013077379 A1 WO2013077379 A1 WO 2013077379A1 JP 2012080233 W JP2012080233 W JP 2012080233W WO 2013077379 A1 WO2013077379 A1 WO 2013077379A1
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- heat storage
- storage material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/06—Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
- C09K5/063—Materials absorbing or liberating heat during crystallisation; Heat storage materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D20/02—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat
- F28D20/023—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat the latent heat storage material being enclosed in granular particles or dispersed in a porous, fibrous or cellular structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
Definitions
- the present invention relates to a heat storage material used in a latent heat storage system that stores heat using latent heat generated with a phase change, and a heat storage device using the heat storage material. Moreover, this invention relates to the thermal storage microcapsule used suitably as a content component of the said thermal storage material.
- Examples of such a heat storage material include a material that uses the heat capacity and specific heat (sensible heat) of a substance, a material that uses the amount of heat (latent heat) generated with the phase change of the substance, and a material that uses the chemical reaction heat of the substance.
- Thermal storage materials that utilize latent heat associated with phase changes (melting and solidification) of organic compounds such as paraffin compounds and fatty acids are now widely used.
- Heat storage methods are broadly divided into (1) a heat storage method in which a non-fluid heat storage material is fixed and stored in the heat storage tank, and (2) the heat storage material is made fluid and transported from the heat storage tank to the heat exchanger.
- the heat transfer method has been attracting attention because of its superior thermal efficiency and controllability.
- a heat storage material having fluidity a heat storage material made of an emulsion composed of a paraffin compound as a dispersoid, water as a dispersion medium, and a surfactant is known (for example, see Patent Documents 1 and 2). .
- the heat storage material having such fluidity has a problem that the particle size of the dispersoid becomes unstable due to repeated phase changes during use, and it is difficult to maintain its shape.
- a heat storage capsule in which a core material that performs latent heat storage is encapsulated in a coating is because a change in the amount of heat accompanying a phase change of the core material is performed in a coating that surrounds the core material. Since the core material can be handled as particles regardless of the state, it has an advantage of easy handling.
- heat storage capsules obtained by reaction of melamine or urea with formaldehyde using a paraffin compound as a heat storage material and coated with melamine resin or urea resin see, for example, Patent Document 3
- poly (meth) acrylate and polystyrene derivatives Thermal storage capsules (see, for example, Patent Documents 4 and 5) that use a resin obtained by radical polymerization such as a coating as a coating have been proposed.
- a heat storage microcapsule (see, for example, Patent Document 6) having a polyurethane resin or polyurea resin film obtained by reacting a polyvalent isocyanate and an active hydrogen compound with a paraffin compound as a core substance is also thermoplastic.
- a heat storage microcapsule (see, for example, Patent Document 7) composed of a resin outer shell and a heat storage material and a core material containing hydroxy fatty acid as a gelling agent has been proposed.
- heat storage capsules have a problem that, since the core material is a paraffin compound or the like, an excessive external force is applied to the heat storage capsule during the use process, and the heat storage material leaks when the coating is deteriorated or broken.
- JP-A-57-40582 JP 2000-336350 A Japanese Patent No. 2988765 JP 2002-69438 A JP 2001-181611 A JP-A-7-133479 JP 2008-297503 A
- the present invention it is intended to provide a heat storage material such as an emulsion-type heat storage material that maintains a stable particle diameter even when phase changes are repeated during use, and withstands long-term use, and a heat storage device using the same. Let it be an issue.
- Another object of the present invention is to provide a heat storage capsule that hardly leaks out a heat storage material even if the coating is deteriorated or broken, and a heat storage material using the same.
- the present inventors have found that the above-mentioned problems can be solved by the following configuration, and have completed the present invention. That is, the present invention is as follows.
- a heat storage material in which particles containing a heat storage material and an elastomer are dispersed wherein the heat storage material is a paraffin compound, a fatty acid, a fatty acid ester compound, an aliphatic ether, an aliphatic ketone, and an aliphatic
- a heat storage material comprising at least one selected from the group consisting of alcohols.
- At least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols, elastomers, water, and surface activity
- a heat storage material consisting of an emulsion containing an agent.
- the hydrogenated conjugated diene (co) polymer includes a structural unit (a-1) derived from a conjugated diene compound, a polymer block (A) having a vinyl bond content of less than 30 mol%, and a conjugated diene 50 masses of the polymer block (B) having a vinyl bond content of 30 to 95 mol% including the structural unit (b-1) derived from the compound and the structural unit (c-1) derived from the alkenyl aromatic compound [5], obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of The heat storage material described in 1.
- the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal is the polymer block (A).
- the heat storage material according to any one of [3] to [7], which is an oil-in-water emulsion in which at least the heat storage material and the elastomer are dispersoids and the water is a dispersion medium.
- a heat storage device obtained by filling a container with the heat storage material according to any one of [1] to [8].
- a core comprising an elastomer and at least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols.
- Thermal storage microcapsules in which the substance is covered by a coating.
- the hydrogenated conjugated diene (co) polymer includes a structural unit (a-1) derived from a conjugated diene compound, a polymer block (A) having a vinyl bond content of less than 30 mol%, and a conjugated diene 50 masses of the polymer block (B) having a vinyl bond content of 30 to 95 mol% including the structural unit (b-1) derived from the compound and the structural unit (c-1) derived from the alkenyl aromatic compound % Obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of a polymer block (C) containing more than%, and [12] Thermal storage microcapsules as described in 1.
- the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal thereof is the polymer block (A).
- Thermal storage microcapsule as described.
- the film is a melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylic acid ester copolymer resin, acrylonitrile-styrene copolymer resin, polyester resin, polyurethane resin, polyurea resin, and polyamide resin.
- a heat storage material comprising the heat storage microcapsule according to any one of [10] to [15].
- a heat storage material such as an emulsion-type heat storage material that maintains a stable particle size even when phase changes are repeated during use, and withstands long-term use, and a heat storage device using the same. Can do.
- the heat storage material of the present invention is a heat storage material in which particles containing a heat storage material and an elastomer (hereinafter also referred to as “heat storage material particles”) are dispersed, and the heat storage material is an ester of a paraffin compound, a fatty acid, or a fatty acid. It contains at least one selected from the group consisting of compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols.
- the polystyrene-equivalent weight average molecular weight of the elastomer measured by gel permeation chromatography method is preferably 10,000 to 700,000, more preferably 100,000 to 500,000, and more preferably 200,000 to Particularly preferred is 500,000.
- the average particle diameter of the heat storage material particles is exemplified by 0.01 to 3000 ⁇ m, and the content of the heat storage material particles is typically 1 to 80% by mass, preferably 3 to 70% by mass in 100% by mass of the heat storage material. Is done.
- the average particle diameter of the heat storage material particles can be obtained as a MV value (Mean Volume Diameter) by a laser diffraction / scattering particle size analyzer.
- an emulsion type heat storage material made of an emulsion containing a heat storage material, an elastomer, water, and a surfactant may be mentioned.
- a heat storage material in which the heat storage material particles are dispersed in at least one selected from the group consisting of concrete, mortar, various rubbers, synthetic resins, paints, and fibers. Can be mentioned.
- the heat storage microcapsule of the present invention is a capsule in which a core material containing a heat storage material and an elastomer is coated with a coating.
- the heat storage microcapsules of the present invention can be suitably used as heat storage material particles contained in the heat storage material of the second aspect.
- the heat storage microcapsules of the present invention can be used alone or together with a heat transfer medium such as water by filling a container such as a packaging container or a metal container.
- Heat storage material of first aspect emulsion type heat storage material
- the emulsion-type heat storage material that is the heat storage material of the first aspect of the present invention comprises an emulsion containing a heat storage material, an elastomer, water, and a surfactant.
- the heat storage material, the elastomer, and other components used as necessary may be collectively referred to as “dispersoid”, and water may be referred to as “dispersion medium”.
- the heat storage material and the elastomer are mixed to form oil droplets in such a state that the elastomer encloses the heat storage material, and becomes a dispersoid and exists in the dispersion medium. .
- These oil droplets correspond to the heat storage material particles.
- At least one selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols is preferably used.
- An elastomer is used to maintain a stable particle size even when the heat storage material repeats phase changes.
- the emulsion type heat storage material of the present invention is an oil-in-water emulsion (hereinafter referred to as “O / O”) in which fine oil droplets of a heat storage material and an elastomer are dispersed using water as a dispersion medium in water serving as a dispersion medium. Also referred to as “W emulsion”).
- the content of the elastomer in the dispersoid is preferably 1 to 33% by mass, more preferably 1 to 20% by mass in 100% by mass of the dispersoid. From the viewpoint of preventing instability of the emulsion and obtaining a sufficient amount of latent heat and heat storage effect, it is preferably not less than the above lower limit value, and also prevents coalescence of dispersoids during freezing of the emulsion, From the viewpoint of maintaining fluidity, the upper limit value is preferred.
- the average particle size of the oil droplets in the emulsion is preferably from 0.1 to 30 ⁇ m, more preferably from 0.1 to 25 ⁇ m, particularly preferably from 0.3 to 20 ⁇ m. From the viewpoint of preventing instability of the emulsion and obtaining a sufficient amount of latent heat and heat storage effect, it is preferably not less than the above lower limit value, and also prevents coalescence of dispersoids during freezing of the emulsion, From the viewpoint of maintaining fluidity, the upper limit value is preferred.
- average particle diameter of oil droplets in the present specification means a volume average particle diameter measured by a laser diffraction / scattering method.
- the volume average particle diameter can be obtained as an MV value by measuring the obtained emulsion with a laser diffraction / scattering particle size analyzer.
- the emulsion-type heat storage material of the present invention after mixing only the components constituting the dispersoid and the surfactant, this may be mixed and stirred together with the dispersion medium, or all the components may be mixed and stirred together. May be.
- the mixing and stirring conditions are not particularly limited, but a known stirring means is used. From the viewpoint of obtaining an emulsion suitable for productivity and a heat storage material, the stirring speed is 1,000 to 100,000 rpm, 1 minute to 1 hour. It is preferable to mix and stir under the conditions.
- ⁇ Surfactant> In order to mix and disperse the dispersoid and water and uniformly mix and disperse, there is a method of emulsifying using a surfactant.
- the surfactant has an effect of protecting the oil droplets and an effect of stabilizing the oil droplets by preventing aggregation and coalescence of the oil droplets in the dispersion medium.
- the surfactant for example, known ones such as a nonionic surfactant and an anionic surfactant can be used. From the viewpoint of the stability of the dispersoid, a nonionic surfactant is preferably used. Specifically, there are surfactants such as ether type, alkylphenol type, ester type, sorbitan ester type, sorbitan ester ether type and the like. These may be used alone or in combination of two or more.
- the addition amount of the surfactant is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of obtaining an emulsion in which the dispersoid is sufficiently dispersed in the dispersion medium, 0.1% is added. More preferably, it is ⁇ 10 parts by mass.
- water used as a dispersion medium may be industrial water, but ion exchange water or distilled water is preferable because it hardly affects the heat storage material.
- the content of the dispersoid is usually 1 to 80% by mass, preferably 3 to 70% by mass in 100% by mass of the emulsion type heat storage material.
- the content is in the above range, it is preferable from the viewpoint of obtaining an industrially useful heat storage amount while maintaining the stability of the dispersoid.
- the emulsion-type heat storage material of the present invention is an emulsion that is excellent in stability even when phase changes are repeated, it can be filled into a container such as a packaging container or a metal container to form a heat storage device. Further, the heat storage device alone or together with a heat transfer medium such as water can be used in various fields such as an air conditioning application, an electronic component temperature rise prevention application, and a target article heat insulation application. Moreover, the emulsion-type heat storage material of the present invention can be used as a heat source for air conditioning by filling a heat storage tank to store the amount of external heat. Furthermore, the emulsion type heat storage material is filled in an air conditioning circuit that circulates between the heat storage tank and the heat exchanger, thereby being used as a heat transfer medium (also referred to as brine).
- a heat transfer medium also referred to as brine
- the heat storage material according to the second aspect of the present invention is a heat storage material in which the heat storage material particles are dispersed in at least one selected from the group consisting of concrete, mortar, various rubbers, synthetic resins, paints and fibers.
- Such heat storage materials are used for air conditioning in public facilities such as hotels; canisters for automobiles, etc .; for preventing temperature rise of electronic components such as IC chips; textiles for clothing, organ transport containers, concrete materials for buildings, etc. It can be used in various fields such as heat retention applications; antifogging applications such as curve mirrors;
- the heat storage microcapsule of the present invention is suitably used as a component of the heat storage material of the present invention, that is, a heat storage material particle.
- the heat storage microcapsule of the present invention has a configuration in which a core material containing a heat storage material and an elastomer is covered with a coating. That is, the heat storage microcapsule of the present invention has a configuration in which a film is formed around a core material containing a heat storage material and an elastomer.
- the heat storage material, the elastomer, and other components used as necessary may be collectively referred to as a “core material”.
- ⁇ Core material> As the heat storage material, at least one selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols is preferably used.
- An elastomer is used to prevent leakage of the heat storage material even if the coating deteriorates or breaks.
- the ratio of the heat storage material in the heat storage microcapsule of the present invention is the same as the heat storage microcapsule and the amount of latent heat derived from the heat storage material in the heat storage microcapsule (kJ / kg). It can be calculated as a value divided by the amount of latent heat (kJ / kg) derived from the same heat storage material ⁇ 100 (%).
- the ratio of the heat storage material is preferably 40 to 80%, more preferably 50 to 70%. From the viewpoint of obtaining a practical amount of latent heat, 50% or more is preferable, and from the viewpoint of obtaining strength against the external force of the heat storage microcapsule, it is preferably 70% or less.
- Examples of the resin constituting the film of the heat storage microcapsule of the present invention include melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylate copolymer resin, acrylonitrile-styrene copolymer resin, polyester resin. , At least one resin selected from the group consisting of polyurethane resins, polyurea resins, and polyamide resins.
- melamine resin for example, melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylate copolymer resin, acrylonitrile-styrene copolymer resin are preferable.
- melamine resin urea resin
- polystyrene resin acrylic resin
- styrene- (meth) acrylate copolymer resin acrylonitrile-styrene copolymer resin
- the said resin may contain the other monomer for the purpose of providing a function, and the said resin may be bridge
- the heat storage microcapsules of the present invention can be used in the form of powder, granules or the like.
- the shape of the heat storage microcapsule is not particularly limited, and examples thereof include a spherical shape, an elliptical shape, a daruma shape, a weight shape, a box shape, and a rod shape.
- the average particle size of the heat storage microcapsules of the present invention prevents breakage due to external forces such as mechanical shearing force and impact, and when the heat storage microcapsules are dispersed in a dispersion medium and used as a dispersion, the viscosity increase during dispersion is increased. From the viewpoint of prevention, it is preferably 0.01 to 3000 ⁇ m, more preferably 0.1 to 1000 ⁇ m, and particularly preferably 1.0 to 100 ⁇ m.
- the “average particle diameter of the heat storage microcapsule” means a volume average particle diameter measured by a laser diffraction / scattering method.
- the volume average particle diameter can be obtained as an MV value by dispersing the obtained microcapsules in an aqueous medium and using a laser diffraction / scattering particle size analyzer.
- the average particle size of the heat storage microcapsules of the present invention can be set to a desired value by adjusting and changing the following conditions, for example.
- Operation conditions such as the number of revolutions of stirring and time of the atomizer (also referred to as an emulsifier, a disperser, etc.),
- Type of emulsifier anionic surfactant, nonionic surfactant, etc.
- Monomer type surfactant such as sodium alkylbenzene sulfonate, polymer type surfactant such as sodium polyacrylate
- concentration of surfactant (4) temperature of emulsion during emulsification, (5) Emulsification ratio (mass ratio of water phase to oil phase).
- the heat storage microcapsule of the present invention can be used as a heat storage material for various applications by being contained in other substances.
- the heat storage material in the present invention is not particularly limited, but the heat storage microcapsule of the present invention is used together with other components.
- the heat storage microcapsule is applied to concrete, mortar, various rubbers, synthetic resins, paints, fibers, etc. Examples thereof include those in which the heat storage microcapsules are mixed alone or together with a heat transfer medium such as water and filled in a container such as a packaging container or a metal container.
- Such heat storage materials are used for air conditioning in public facilities such as hotels; canisters for automobiles, etc .; for preventing temperature rise of electronic components such as IC chips; textiles for clothing, organ transport containers, concrete materials for buildings, etc. It can be used in various fields such as heat retention applications; antifogging applications such as curve mirrors;
- the dispersion liquid in which the heat storage microcapsules of the present invention are dispersed can be filled in a heat storage tank to store the amount of external heat and used as a heat source for air conditioning. Further, the dispersion liquid is filled in an air conditioning circuit that circulates between the heat storage tank and the heat exchanger, thereby being used as a heat transfer medium.
- the heat storage material of the present invention can be used together with other components described later.
- anti-aging agents antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / antifungal agents, antiblocking agents, dispersants in heat transfer media used with heat storage microcapsules .
- Anti-coloring agents rust inhibitors, specific gravity adjusting agents, thickening stabilizers, antifreezing agents, preservatives and the like.
- a method for obtaining a film covering the core substance is not particularly limited.
- a method of spraying a thermoplastic resin on the surface of the heat storage material particles, a submerged drying method, a spray drying method, a pan examples thereof include a coating method, a coacervation method, an orifice method, an interfacial polymerization method, and an In Situ (in situ) method.
- the core substance can be covered with a film to obtain a desired heat storage microcapsule.
- the In Situ method is preferred from the viewpoint of the heat resistance of the resulting coating.
- An example of the production procedure of the heat storage microcapsule of the present invention by the In Situ method is as follows.
- a core material is prepared by dissolving an elastomer in a heat storage material.
- a known film forming monomer such as melamine or urea monomer is dissolved and mixed in the obtained core material.
- a known amine catalyst, metal catalyst or the like may be added as necessary.
- other additives such as a filler may be added in order to impart a desired function.
- the obtained mixture (oil phase mixture) is emulsified in water in the presence of an emulsifier.
- the mass ratio of the oil phase mixture to water during emulsification (oil phase mixture: water) is preferably 5:95 to 80:20, more preferably 10:90 to 60:40, from the viewpoint of obtaining processability.
- the emulsifier at the time of emulsification include known anionic surfactants, nonionic surfactants, cationic surfactants, amphoteric surfactants and known protective colloid agents.
- the concentration of the emulsifier in water is preferably 0.1% by mass to 20% by mass.
- emulsifying device used for emulsification, turbine type, propeller type, anchor type, ribbon type and other stirring tanks, high pressure emulsifier, ultrasonic emulsifier, membrane emulsifier, homogenizer, homodisper, homomixer, line type A well-known thing, such as an emulsifier, can be used. These devices may be batch or continuous.
- the emulsification temperature is preferably a temperature equal to or higher than the melting point of the core substance, and is preferably selected from the range of 0 ° C to 95 ° C.
- the emulsification time (in the case of continuous emulsification, the process liquid residence time in the emulsification apparatus) is preferably 1 second to 2 hours.
- a pH adjuster is added to obtain the desired pH. If necessary, a water-soluble catalyst may be added.
- the resulting mixture is heated and stirred to conduct a polymerization reaction, thereby performing microencapsulation.
- the reaction temperature is usually 0 ° C. to 95 ° C., preferably 30 ° C. to 80 ° C.
- the reaction time may be 30 minutes to 30 hours, but it is preferable to set the amount of catalyst, reaction temperature, etc. so that the reaction is completed within 6 hours for practical use.
- a known antifoaming agent or the like may be added to the reaction system for the purpose of promoting the reaction and defoaming.
- the heat storage microcapsules can be obtained in a state (hereinafter also referred to as “slurry”) contained in an aqueous dispersion in which the heat storage microcapsules are suspended in water.
- a known thickening stabilizer, antifreezing agent, preservative, dispersant, specific gravity adjusting agent, and other additives can be added to the resulting slurry as necessary. If necessary, the concentration of solids can be adjusted by adding dilution water.
- the heat storage microcapsules of the present invention can be used as a heat storage material.
- Heat storage microcapsules can be obtained by removing water from the slurry.
- Examples of the method for removing water include a spray drying method, a freeze drying method, a drum drying method, and the like for a microcapsule dispersion.
- the heat storage material used in the heat storage material and the heat storage microcapsule of the present invention will be described below.
- the heat storage material is preferably a latent heat storage material from the viewpoint of heat storage capacity, and at least selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols.
- paraffin compounds, aliphatic alcohols and fatty acid ester compounds are preferred, and paraffin compounds are more preferred.
- the heat storage effect by the sensible heat storage using the specific heat of the material is not excluded.
- the heat storage material preferably has a melting point measured by the differential scanning calorimetry (DSC method) in the range of ⁇ 30 to 130 ° C. from the viewpoint of utilizing the heat storage material and the heat storage microcapsule in a wide range of fields. More preferably, the temperature is in the range of 100 ° C to 100 ° C.
- the heat of fusion measured by the differential scanning calorimetry (DSC method) of the heat storage material is desirably 100 kJ / kg or more from the viewpoint of using latent heat due to the phase change in various fields.
- the melting point of the heat storage material corresponds to Tim when measured according to JIS K-7121.
- the melting point of the heat storage material having a plurality of melting peaks was the extrapolated melting start temperature of the melting peak having a larger heat of fusion, and the latent heat was the heat of fusion of the melting peak.
- the latent heat was the heat of fusion of the melting peak.
- thermal storage material may be used individually by 1 type, and may be used in combination of 2 or more type.
- the content of the heat storage material is preferably 200 to 10000 parts by mass with respect to 100 parts by mass of the elastomer, particularly 100 parts by mass of the hydrogenated conjugated diene (co) polymer, It is more preferably from ⁇ 3000 parts by mass, and still more preferably from 400 to 2,000 parts by mass. It is preferably 200 parts by mass or more from the viewpoint of securing a sufficient amount of latent heat when made into an emulsion, and 3000 parts by mass or less from the viewpoint of maintaining a stable particle size of the dispersoid even when the phase change is repeated. Is preferred.
- the content of the heat storage material is preferably 200 to 10,000 parts by weight, more preferably 300 to 10,000 parts by weight, based on 100 parts by weight of the elastomer, particularly 100 parts by weight of the hydrogenated conjugated diene (co) polymer.
- the amount is more preferably 4000 parts by mass, and still more preferably 400 to 2000 parts by mass. It is preferably 200 parts by mass or more from the viewpoint of securing a sufficient amount of latent heat when microcapsules are used, and is 4000 parts by mass or less from the viewpoint of maintaining a stable particle size of the microcapsules even when the phase change is repeated. It is preferable.
- paraffin compounds examples include paraffin compounds having 8 to 100 carbon atoms.
- a paraffin compound may be used individually by 1 type, and may use 2 or more types together. By using a combination of paraffin compounds having different carbon numbers, the melting point or freezing point of the heat storage material and the heat storage microcapsule can be set to a desired value.
- paraffin compound a compound having an alkylene group having 10 to 30 carbon atoms is more preferable.
- linear paraffins such as n-dodecane, n-tetradecane, n-pentadecane, n-hexadecane, n-heptadecane, n-octadecane, n-nonadecane, n-icosane, and branched paraffins. Can be mentioned.
- the paraffin compound is preferably a linear paraffin, that is, n-paraffin, from the viewpoint of further increasing the amount of latent heat.
- the n-paraffin is preferably contained in an amount of 70% by mass or more, more preferably 90% by mass or more, and particularly preferably 99% by mass or more, based on the total paraffin compound. Is preferred.
- petroleum wax can be used as an embodiment of a paraffin compound having 8 to 100 carbon atoms.
- Examples of petroleum waxes include paraffin wax (a wax that is solid at room temperature, which is produced by separating and refining oil or natural gas as a raw material from a vacuum distillation distillate), and microcrystalline wax (a reduced pressure using petroleum as a raw material).
- paraffin wax a wax that is solid at room temperature, which is produced by separating and refining oil or natural gas as a raw material from a vacuum distillation distillate
- microcrystalline wax a reduced pressure using petroleum as a raw material.
- Aliphatic hydrocarbons such as wax produced at a normal temperature by separation and purification from distillation residue oil or heavy distillate oil.
- paraffin wax having about 20 to 40 carbon atoms and microcrystalline wax having about 30 to 60 carbon atoms are preferable.
- paraffin wax products include “HNP-9”, “FNP-0090”, and “FT115” (all manufactured by Nippon Seiwa Co., Ltd.).
- the paraffin compound preferably has a melting point measured by a differential scanning calorimetry (DSC method) in the range of ⁇ 30 to 130 ° C. from the viewpoint of effective use of heat in the living temperature range and the high temperature range, and 0 to 100 More preferably in the range of ° C.
- the heat of fusion measured by the differential scanning calorimetry (DSC method) of the paraffin compound is preferably 100 kJ / kg or more from the viewpoint of utilizing latent heat due to the phase change in various fields.
- the melting point of the paraffin compound in the present specification corresponds to Tim when measured according to JIS K-7121.
- n-undecane ( ⁇ 27 ° C., 160 kJ / kg), n-dodecane ( ⁇ 10 ° C., 185 kJ / kg), n-tridecane ( ⁇ 7 ° C., 150 kJ / kg), n-tetradecane (6 ° C., 230 kJ / kg) N-pentadecane (9 ° C., 165 kJ / kg), n-hexadecane (18 ° C., 230 kJ / kg), n-heptadecane (21 ° C., 170 kJ / kg), n-octadecane (28 ° C., 240 kJ / kg), n Nonadecane (32 ° C., 170 kJ / kg), n-icosane (37 ° C., 250
- fatty acid for example, a fatty acid having 8 to 30 carbon atoms can be used, and is roughly classified into a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, and a branched unsaturated fatty acid. Of these, linear saturated fatty acids are preferably used in the present invention.
- linear saturated fatty acids examples include octanoic acid (C8), nonanoic acid (C9), decanoic acid (capric acid) (C10), dodecanoic acid (lauric acid) (C12), and tetradecanoic acid (myristic acid) (C14).
- a linear saturated fatty acid having 10 to 18 carbon atoms is preferably used from the viewpoint of availability.
- fatty acid ester compound for example, a long-chain fatty acid ester having 8 to 30 carbon atoms can be used. Specifically, vinyl stearate, dimethyl sebacate, butyl stearate, isopropyl stearate, isopropyl palmitate, Examples include propyl palmitate and myristyl myristate.
- fatty acid ester compounds methyl, ethyl, propyl, butyl and tetradecyl esters of linear saturated fatty acids having 10 to 18 carbon atoms are preferably used from the viewpoint of availability.
- an aliphatic ether having 14 to 60 carbon atoms can be used, and specific examples include heptyl ether, octyl ether, tetradecyl ether, hexadecyl ether and the like.
- an ether compound (symmetric ether compound) having a single oxygen atom and having a symmetric structure is preferably used from the viewpoint of having a high latent heat amount and being easily synthesized.
- aliphatic ketones for example, aliphatic ketones having 8 to 30 carbon atoms can be used. Specifically, 2-nonanone, tridecanal, 2-pentadecanone, 3-hexadecanone, 8-pentadecanone, 4, 4-bicyclohexanone and the like can be mentioned. Among these, an aliphatic ketone having one oxygen atom is preferably used from the viewpoint of having a latent heat amount suitable for industrial use and being easily synthesized.
- aliphatic alcohol for example, an aliphatic alcohol having 8 to 60 carbon atoms can be used. Specifically, 2-dodecanol, 1-tetradecanol, 7-tetradecanol, 1-octadecanol are used. 1-eicosanol, 1,10-decanediol and the like. Among these, from the viewpoint of obtaining a latent heat amount suitable for industrial use, an alcohol compound (terminal alcohol compound) in which a hydroxyl group is present at the molecular end is preferably used.
- ⁇ Elastomer> The elastomer used in the heat storage material and the heat storage microcapsule of the present invention will be described below.
- an elastomer is used to maintain a stable particle size of the dispersoid even when the heat storage material repeats phase changes.
- an elastomer is used to prevent leakage of the heat storage material from the film even if the film is deteriorated or broken.
- the elastomer encloses the heat storage material because leakage of the heat storage material from the coating can be suppressed.
- elastomer examples include conjugated diene rubber (excluding hydrogenated conjugated diene (co) polymer; the same applies hereinafter), ethylene / ⁇ -olefin copolymer rubber, and hydrogenated conjugated diene (co) polymer.
- conjugated diene rubber excluding hydrogenated conjugated diene (co) polymer; the same applies hereinafter
- ethylene / ⁇ -olefin copolymer rubber ethylene / ⁇ -olefin copolymer rubber
- hydrogenated conjugated diene (co) polymer examples include ethylene / vinyl acetate copolymers. These may be used alone or in combination of two or more.
- Elastomers have rubber elasticity and work as a binder component that satisfactorily encloses the heat storage material, so that it is preferable for maintaining the shape stability of the dispersoid in the heat storage material, and in the heat storage microcapsule, the heat storage material leaks from the coating. Can be prevented.
- thermoplastic elastomers are preferred because they can be repeatedly molded during production, and hydrogenated conjugated dienes (co-polymers) from the viewpoints of phase separation, prevention of bleed of heat storage materials, and long-term durability. ) A polymer is more preferred.
- the elastomer preferably has a polystyrene-equivalent weight average molecular weight (hereinafter also referred to as “Mw”) measured by a gel permeation chromatography method of 10,000 to 700,000, more preferably 100,000 to 500,000. The number is preferably 200,000 to 500,000.
- Mw polystyrene-equivalent weight average molecular weight measured by a gel permeation chromatography method of 10,000 to 700,000, more preferably 100,000 to 500,000. The number is preferably 200,000 to 500,000.
- Mw polystyrene-equivalent weight average molecular weight measured by a gel permeation chromatography method of 10,000 to 700,000, more preferably 100,000 to 500,000. The number is preferably 200,000 to 500,000.
- Mw is 10,000 or more, and ensure fluidity for molding the heat storage material. Therefore, it is preferable that Mw is 700,000 or less.
- Conjugated diene rubbers include, for example, natural rubber; butadiene rubber (BR), styrene-butadiene rubber (SBR), nitrile rubber (NBR), isoprene rubber (IR) ) And synthetic rubber such as butyl rubber (IIR).
- BR butadiene rubber
- SBR styrene-butadiene rubber
- NBR nitrile rubber
- IR isoprene rubber
- IIR butyl rubber
- ethylene / ⁇ -olefin copolymer rubber examples include a binary copolymer rubber of ethylene and ⁇ -olefin (eg, ethylene / propylene copolymer rubber (EPM)), non-conjugated with ethylene and ⁇ -olefin. And terpolymer rubber with diene (eg, ethylene / propylene / diene copolymer rubber (EPDM)).
- EPM ethylene / propylene copolymer rubber
- EPDM terpolymer rubber with diene
- ⁇ -olefins examples include ⁇ -olefins having 3 to 20 carbon atoms, preferably 3 to 8 carbon atoms such as propylene and 1-octene.
- the ⁇ -olefin may be used alone or in combination of two or more.
- non-conjugated diene examples include ethylidene-2-norbornene.
- a nonconjugated diene may be used individually by 1 type, and may use 2 or more types together.
- hydrogenated conjugated diene (co) polymer examples include styrene-ethylene / butylene-styrene block (co) polymer (SEBS), styrene-ethylene / propylene-styrene block (co) polymer (SEPS), and styrene- Hydrogenated products of block (co) polymers of alkenyl aromatic compounds and conjugated diene compounds such as ethylene / butylene block (co) polymer (SEB) and styrene-ethylene / propylene block (co) polymer (SEP); styrene Alkenyl aromatic compounds such as ethylene / butylene-olefin crystal block (co) polymer (SEBC), olefin crystal block (co) polymer, olefin crystal, ethylene / butylene-olefin crystal block (co) polymer (CEBC) Olefin crystal block (
- the hydrogenated conjugated diene (co) polymer contains a structural unit (a-1) derived from a conjugated diene compound (hereinafter also referred to as “structural unit (a-1)”), and has a vinyl bond content of less than 30 mol%. And a structural unit (b-1) derived from a conjugated diene compound (hereinafter also referred to as “structural unit (b-1)”) and having a vinyl bond content of 30 to 95 mol%.
- a polymer block containing more than 50 mass% of the polymer block (B) and the structural unit (c-1) derived from an alkenyl aromatic compound (hereinafter also referred to as “structural unit (c-1)”) ( The polymer is preferably a polymer obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of C).
- structural unit derived from a compound usually means a structural unit based on the reaction of a polymerizable double bond moiety of the compound.
- Polymer block (A) is a polymer block containing a structural unit (a-1) derived from a conjugated diene compound.
- the conjugated diene compound include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, Examples include 4,5-diethyl-1,3-octadiene and chloroprene.
- 1,3-butadiene, isoprene and 1,3-pentadiene are preferable, and 1,3-butadiene is more preferable from the viewpoint of obtaining a heat storage material and a heat storage microcapsule excellent in availability and physical properties.
- a conjugated diene compound may be used individually by 1 type, and may use 2 or more types together.
- the structural unit (a-1) is preferably a structural unit containing 95 to 100% by mass of a structural unit derived from 1,3-butadiene, and is a structural unit composed only of a structural unit derived from 1,3-butadiene. It is particularly preferred.
- the content ratio of the structural unit (a-1) in the polymer block (A) is 95% by mass or more based on the polymer block (A) from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule.
- the polymer block (A) is more preferably composed of only the structural unit (a-1).
- the vinyl bond content in the polymer block (A) is less than 30 mol%, preferably less than 20 mol%, more preferably from the viewpoint of maintaining shape retention when the heat storage material and the heat storage microcapsule are formed. Is 18 mol% or less.
- the lower limit of the vinyl bond content in the polymer block (A) is not particularly limited.
- the vinyl bond content is a conjugated diene compound incorporated in a polymer block before hydrogenation in a 1,2-bond, 3,4-bond and 1,4-bond bond mode.
- the total ratio (based on mol%) of those incorporated by 1,2-bonds and 3,4-bonds.
- the polymer block (B) is a polymer block containing the structural unit (b-1) derived from the conjugated diene compound, and has an effect of imparting softening to the heat storage material and the heat storage microcapsule, or the polymer block From the viewpoint of preventing crystallization of (B), it may be a polymer block further comprising a structural unit derived from an alkenyl aromatic compound (hereinafter also referred to as “structural unit (b-2)”).
- conjugated diene compound for example, compounds similar to the conjugated diene compounds listed in the structural unit (a-1) can be used, and preferred compounds are also the same.
- the conjugated diene compounds in the structural units (a-1) and (b-1) may be the same or different.
- the structural unit (b-1) is preferably a structural unit containing a total of 95 to 100% by mass of structural units derived from 1,3-butadiene and / or isoprene, and includes 1,3-butadiene and / or isoprene. More preferably, it is a structural unit consisting only of the derived structural unit.
- the content ratio of the structural unit (b-1) in the polymer block (B) is preferably 50% by mass or more, more preferably 70% by mass or more, and particularly preferably 80% by mass or more with respect to the polymer block (B). .
- the content ratio of the structural unit (b-2) is heavy from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule. It is preferable that it is 50 mass% or less with respect to a unification block (B).
- the mass ratio of the structural unit (b-1) / structural unit (b-2) in the polymer block (B) is preferably 100/0 to 50/50, more preferably 100/0 to 70/30, and even more preferably. Is 100/0 to 80/20.
- alkenyl aromatic compound examples include styrene, t-butylstyrene, ⁇ -methylstyrene, p-methylstyrene, divinylbenzene, N, N-diethyl-p-aminostyrene, and vinylpyridine.
- styrene and ⁇ -methylstyrene are preferable from the viewpoint of availability and ease of polymerization.
- the distribution of the structural unit (b-1) is random, tapered ( The structural unit (b-1) increases or decreases along the molecular chain), a partial block shape, or any combination thereof.
- the vinyl bond content in the polymer block (B) is 30 to 95 mol%, preferably 30 to 85 mol%, more preferably 40 to 75 mol%. From the viewpoint of preventing bleeding of the heat storage material when the heat storage material and the heat storage microcapsule are formed, the vinyl bond content in the polymer block (B) is preferably 30 mol% or more.
- the polymer block (C) is a polymer block containing more than 50% by mass of the structural unit (c-1) derived from the alkenyl aromatic compound, and preferably a polymer block consisting of only the structural unit (c-1). It is a coalesced block.
- the alkenyl aromatic compound in the structural unit (c-1) include the same compounds as the alkenyl aromatic compound in the structural unit (b-2), and preferred compounds are also the same.
- the block (co) polymer does not have the polymer block (C)
- the mass conversion of the polymer block (A) and the polymer block (B) is usually 5/95 to 50/50, preferably 10/90 to 40/60. From the viewpoint of ensuring shape retention when the heat storage material and the heat storage microcapsules are formed, the ratio of the polymer block (A) is preferably 5 or more and the ratio of the polymer block (B) is 95 or less.
- the ratio of the polymer block (A) is 50 or less, and the ratio of the polymer block (B) is 50 or more. preferable.
- the block (co) polymer has the polymer block (C) and does not have the polymer block (C) at both ends
- the mass conversion ratio ( ⁇ (A) + (B) ⁇ / (C)) with the polymer block (C) is usually 80/20 to 99/1, preferably 85/15 to 95/5. is there.
- the ratio of the polymer block (C) is preferably 20 or less from the viewpoint of maintaining the workability during melting (fluidity during molding).
- the polymer block (A) and the ratio in terms of mass of the polymer block (B) and the polymer block (C) (A ) / (B) / (C) is usually from 0/80/20 to 49.5 / 49.5 / 1.
- the ratio of the polymer block (C) is preferably 20% by mass or less from the viewpoint of maintaining the workability during melting (fluidity during molding).
- the content ratio of the structural unit derived from the alkenyl aromatic compound is 20 with respect to the block (co) polymer from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule. It is preferable that it is mass% or less, and it is more preferable that it is 15 mass% or less.
- the content ratio of the structural unit derived from the alkenyl aromatic compound is, for example, that of the structural unit (b-2) in the polymer block (B) and the structural unit (c-1) in the polymer block (C). Refers to the total content (of course, either may not be included).
- the structure of the block (co) polymer in the hydrogenated conjugated diene (co) polymer may be any as long as it satisfies the above requirements.
- Structural formula (1) (AB) n1 Structural formula (2): (AB) n2-A Structural formula (3): (BA) n3-B Structural formula (4): (ABC) n4 Structural formula (5): A- (BC) n5 Structural formula (6): (AB) n6-C Structural formula (7): (CBC) n7 Structural formula (8): (CB) n8
- A represents a polymer block (A)
- B represents a polymer block (B)
- C represents a polymer block (C)
- n1 to n8 are 1 or more. Indicates an integer.
- each polymer block may be the same or different.
- the structure of the block (co) polymer is such that the (co) polymer block extends or is coupled via a coupling agent residue as in the structures represented by the following structural formulas (9) to (15). It may be branched.
- A represents a polymer block (A)
- B represents a polymer block (B)
- C represents a polymer block (C)
- m represents an integer of 2 or more.
- X represents a coupling agent residue.
- the structure of the block (co) polymer is represented by the structural formula (1), (2), (3), (4) or (9).
- the structure represented is preferred.
- the coupling rate in the block (co) polymer is preferably 50 to 90% in consideration of processability and bleeding properties of the heat storage material.
- numerator is connected through a coupling agent be a coupling rate.
- the coupling agent examples include 1,2-dibromoethane, methyldichlorosilane, dimethyldichlorosilane, trichlorosilane, methyltrichlorosilane, tetrachlorosilane, tetramethoxysilane, divinylbenzene, diethyl adipate, dioctyl adipate, benzene- 1,2,4-triisocyanate, tolylene diisocyanate, epoxidized 1,2-polybutadiene, epoxidized linseed oil, tetrachlorogermanium, tetrachlorotin, butyltrichlorotin, butyltrichlorosilane, dimethylchlorosilane, 1,4 -Chloromethylbenzene, bis (trichlorosilyl) ethane.
- block (co) polymer the above block (co) polymers can be used alone, or two or more block (co) polymers can be mixed and used.
- Examples of combinations of block (co) polymers include: ABA / AB, (AB) 2-X / AB, (AB) 4-X / AB, ( AB) 4-X / (AB) 2-X / AB, (AB) 4-X / (AB) 3-X / (AB) 2-X / A- B, ABC / AB, (ABC) 2 / AB, (ABC) 2-X / AB, CBC / AB ( However, A shows a polymer block (A), B shows a polymer block (B), C shows a polymer block (C), X shows a coupling agent residue.
- a block (co) polymer can be manufactured by the method of patent 3134504 and patent 3360411, for example.
- the hydrogenated conjugated diene (co) polymer has a polystyrene equivalent weight average molecular weight (hereinafter also referred to as “Mw”) of preferably 10,000 to 700,000, more preferably 100,000 to 500,000. Particularly preferred is 200,000 to 500,000. In order to obtain the required mechanical properties, Mw is preferably equal to or greater than the lower limit, and in order to ensure fluidity during processing, Mw is preferably equal to or less than the upper limit.
- Mw polystyrene equivalent weight average molecular weight
- the hydrogenated conjugated diene (co) polymer preferably has a melting point measured by differential scanning calorimetry (DSC method) in the range of 70 to 140 ° C., more preferably in the range of 80 to 120 ° C. preferable.
- the melting point of the hydrogenated conjugated diene (co) polymer corresponds to Tim when measured according to JIS K-7121.
- the value of the melt flow rate (hereinafter also referred to as “MFR”) of the hydrogenated conjugated diene (co) polymer is not particularly limited, but is generally preferably 0.01 to 100 g / 10 min.
- the MFR of the hydrogenated conjugated diene (co) polymer is a value measured under a load of 230 ° C. and 10 kg in accordance with JIS K-7210.
- the hydrogenated conjugated diene (co) polymer can be used alone, or two or more hydrogenated conjugated diene (co) polymers can be mixed and used.
- Examples of combinations of hydrogenated conjugated diene (co) polymers include: ABA hydrogenated product / AB hydrogenated product, (AB) 2-X hydrogenated product / AB Hydrogenated product, (AB) 4-X hydrogenated product / AB hydrogenated product, (AB) 4-X hydrogenated product / (AB) 2-X hydrogenated product / AB hydrogenated product, (AB) 4-X hydrogenated product / (AB) 3-X hydrogenated product / (AB) 2-X hydrogenated product / A -B hydrogenated product, ABC-hydrogenated product / AB hydrogenated product, (ABBC) 2 hydrogenated product / AB hydrogenated product, (AB -C) 2-X hydrogenated product / AB hydrogenated product, CBC hydrogenated product / AB hydrogenated product (where A represents a polymer block (A), B represents a polymer block (B), C
- the structure of the block (co) polymer is preferably a structure represented by the structural formula (1), (2), (3), (4) or (9). Since the polymer block (A) is a polymer block having a vinyl bond content of less than 30 mol%, it becomes a polymer block having a good crystallinity and having a structure similar to polyethylene by hydrogenation. Since the polymer block (B) is a polymer block having a vinyl bond content of 30 to 95 mol%, the polymer block (B) can be converted into, for example, a conjugated diene compound in the structural unit (b-1) by hydrogenation.
- the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal is a polymer block (A). It is more preferable that the polymer block (A) is present at both ends and the polymer block (B) is present in the middle.
- the conjugated diene compound in the structural units (a-1) and (b-1) is 1,3-butadiene, it has a structure similar to an olefin crystal-ethylene / butylene-olefin crystal block polymer structure.
- a hydrogenated conjugated diene (co) polymer with such a structure, it has good affinity with the heat storage material, and together with the heat storage material, the heat storage material forms a dispersoid, and the heat storage microcapsule forms a core material. Even when the phase change is repeated, it is possible to obtain a heat storage material that maintains a stable particle size and a heat storage microcapsule that maintains a stable particle size.
- the production method of the hydrogenated conjugated diene (co) polymer is not particularly limited, and the block (co) polymer may be produced by hydrogenating the prepared block (co) polymer. it can.
- the block (co) polymer is obtained, for example, by subjecting the conjugated diene compound in the structural unit (a-1) to living anion polymerization in an inert organic solvent using an organic alkali metal compound as a polymerization initiator, and then the structural unit (b-1). It can be prepared by further adding a conjugated diene compound and optionally an alkenyl aromatic compound and performing living anionic polymerization.
- inert organic solvent examples include aliphatic hydrocarbon solvents such as pentane, hexane, heptane, and octane; alicyclic hydrocarbon solvents such as cyclopentane, methylcyclopentane, cyclohexane, and methylcyclohexane; benzene, xylene, toluene, An aromatic hydrocarbon solvent such as ethylbenzene can be used.
- aliphatic hydrocarbon solvents such as pentane, hexane, heptane, and octane
- alicyclic hydrocarbon solvents such as cyclopentane, methylcyclopentane, cyclohexane, and methylcyclohexane
- benzene xylene, toluene
- An aromatic hydrocarbon solvent such as ethylbenzene can be used.
- the coupling agent When a coupling agent residue is introduced into the block (co) polymer, the coupling agent is used without performing an operation such as isolation after living anion polymerization of the conjugated diene compound in the structural unit (b-1). In addition, it can be easily introduced by reacting.
- the vinyl bond content of polymer block (A) and polymer block (B) is combined with ether compounds, tertiary amines, alkoxides of alkali metals (sodium, potassium, etc.), phenoxides, sulfonates, etc. And it can control easily by selecting the kind, usage-amount, etc. suitably.
- a hydrogenated conjugated diene (co) polymer can be easily prepared by hydrogenating this block (co) polymer.
- the hydrogenation rate can be arbitrarily selected by changing the amount of the hydrogenation catalyst, the hydrogen pressure during the hydrogenation reaction, or the reaction time.
- Examples of the hydrogenation catalyst include JP-A-1-275605, JP-A-5-271326, JP-A-5-271325, JP-A-5-222115, JP-A-11-292924, and JP-A-11-292924.
- JP 2000-37632 A JP 59-133203 A, JP 62-218403 A, JP 7-90017 A, JP 43-19960 A, and JP 47-40473 A.
- a hydrogenation catalyst is mentioned.
- the said hydrogenation catalyst may be used only 1 type, and can also use 2 or more types together.
- the hydrogenation rate of the double bond derived from the conjugated diene compound (including the conjugated diene compound in the structural units (a-1) and (b-1)) in the hydrogenated conjugated diene (co) polymer is determined by shape retention and In order to satisfy the mechanical properties, 90% or more is preferable, and 95% or more is more preferable.
- the catalyst residue is removed, or a phenol-based or amine-based anti-aging agent is added, and then the hydrogenated conjugated diene (co) polymer solution is added to the hydrogenated conjugated diene (co).
- the polymer is isolated. Isolation of the hydrogenated conjugated diene (co) polymer can be carried out, for example, by adding acetone or alcohol to the hydrogenated conjugated diene (co) polymer solution and precipitating, or by adding the hydrogenated conjugated diene (co) polymer solution to hot water.
- the heat storage material and emulsion-type heat storage material of the present invention are for the purpose of imparting functions according to the application, anti-aging agents, antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / You may contain other components, such as a fungicide, a dispersing agent, a coloring inhibitor, a rust inhibitor, a thickener, and a specific gravity adjuster, in the range which does not impair the effect of the present invention.
- the heat storage material and emulsion-type heat storage material of the present invention can further contain a crystal nucleating agent (nucleating agent) for the purpose of facilitating the phase change of the heat storage material.
- a crystal nucleating agent nucleating agent
- a more preferable form is to contain a nucleating agent in the heat storage material, and it is preferable to add the nucleating agent to the heat storage material and dissolve and mix them.
- the nucleating agent only needs to be a substance that can become a crystal nucleus when the heat storage material solidifies, but is preferably a material having a crystal structure similar to that of the heat storage material, and has a higher melting point than the heat storage material. A substance that causes coagulation is preferred. More preferably, the nucleating agent is a substance having a phase change temperature that is 10 to 100 ° C. higher than the melting point of the heat storage substance.
- the amount of the crystal nucleating agent added is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of sufficiently solidifying the heat storage material, the lower limit value or higher is preferable, and from the viewpoint of clarifying the heat storage temperature region due to latent heat, the lower limit value or lower is preferable.
- the emulsion-type heat storage material of the present invention can further contain a supercooling inhibitor for the purpose of lowering the melting point (freezing point) of the dispersion medium.
- a hydrophilic substance used as the supercooling preventive agent, any can be used as long as it does not destabilize the emulsion by reacting with a surfactant or the like.
- the hydrophilic substance non-electrolyte and electrolyte substances can be used.
- the amount of the supercooling inhibitor added is not particularly limited, but it is preferably added so that the melting point when water is added is -2 ° C to -15 ° C.
- the dispersion medium can be a heat storage material having a freezing point lower than that of the dispersoid. However, a heat storage material that does not impair the fluidity of the emulsion can be obtained.
- non-electrolytic hydrophilic substances examples include urea.
- a cryogen represented by general electrolyte salts can be used, and examples thereof include sodium chloride, calcium chloride, magnesium chloride, and ammonium nitrate. Particularly preferred is a non-electrolyte system having low reactivity with an ionic surfactant.
- the emulsion-type heat storage material of the present invention uses a surfactant, bubbles may be easily generated during use.
- an antifoaming agent to the emulsion type heat storage material.
- a known material can be used as the antifoaming agent.
- the addition amount of the antifoaming agent is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the heat storage material excluding the antifoaming agent.
- the heat storage microcapsule of the present invention may contain a filler as another component.
- fillers include colorants such as titanium oxide and carbon black, metal powders such as ferrite, inorganic fibers such as glass fibers and metal fibers, organic fibers such as carbon fibers and aramid fibers, aluminum nitride, boron nitride, and hydroxide.
- Heat transfer agents such as aluminum, alumina, magnesium oxide, carbon nanotubes, expanded graphite, glass beads, glass balloons, glass flakes, glass fibers, asbestos, calcium carbonate, magnesium carbonate, potassium titanate whiskers, zinc oxide whiskers, etc.
- Examples include fillers such as whisker, talc, silica, calcium silicate, kaolin, diatomaceous earth, montmorillonite, graphite, pumice, evo powder, cotton flock, cork powder, barium sulfate, and fluororesin. From the viewpoint of heat conductivity, carbon fiber and expanded graphite are preferable. These may be used alone or in combination of two or more.
- the filler content varies depending on the purpose of the function to be imparted and the type of filler, but from the viewpoint of maintaining the fillability during processing, the content that allows the core material to maintain fluidity above the melting point of the elastomer It is desirable that Specifically, the content of the filler is preferably 0.01 to 50% by mass, more preferably 0.1 to 40% by mass with respect to 100% by mass of the core substance, and 1 to 30%. Mass% is particularly preferred. From the viewpoint of imparting the desired function to the heat storage material, 1% by mass or more is particularly preferable, and from the viewpoint of maintaining fluidity, 30% by mass or less is particularly preferable.
- the heat storage microcapsules of the present invention are anti-aging agents, antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / antifungal agents, antiblocking agents, dispersants, and coloring prevention.
- You may contain other components, such as an agent, a rust preventive agent, a specific gravity regulator, a thickening stabilizer, an antifreezing agent, and a preservative. These may be used alone or in combination of two or more.
- a crystal nucleating agent can be added for the purpose of facilitating the phase change of the heat storage material.
- a more preferable form is to add a nucleating agent to the heat storage material, and it is preferable to add to the heat storage material and dissolve and mix it.
- the nucleating agent may be any material that can become a crystal nucleus when the heat storage material is solidified, and examples thereof include graphite and carbon fiber.
- the amount of the crystal nucleating agent added is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of sufficiently solidifying the heat storage material, 0.5 part by mass or more is preferable, and from the viewpoint of clarifying the heat storage temperature region due to latent heat, it is preferably 20 parts by mass or less.
- Weight average molecular weight Using gel permeation chromatography (GPC, trade name: HLC-8120GPC, manufactured by Tosoh Finechem Corporation, column: manufactured by Tosoh Corporation, GMH-XL), the weight average molecular weight was determined in terms of polystyrene.
- MFR (g / 10 min) Based on JIS K-7210, MFR (g / 10 min) was measured at 230 ° C. and 10 kg load.
- the extrapolation melting start temperature of the melting peak corresponding to the blended paraffin compound is taken as the melting point of the emulsion composition, and the extrapolation crystallization of the crystallization peak corresponding to the blended paraffin compound is started.
- the temperature was taken as the freezing point of the emulsion composition.
- the amount of heat of fusion was defined as the amount of latent heat of the emulsion composition.
- the heat of solidification of the crystallization peak corresponding to the paraffin compound was used as the latent heat of the emulsion composition.
- the melting point of the heat storage material having a plurality of melting peaks was the extrapolated melting start temperature of the melting peak having a larger melting heat amount, and the latent heat amount was the melting heat amount of the melting peak.
- the latent heat amount was the melting heat amount of the melting peak.
- the average particle size (volume average particle size) of the oil droplets was measured by appropriately diluting the obtained emulsion with ultrapure water using a laser diffraction / scattering particle size analyzer.
- Nanotrac UPA-EX150 (Nikkiso Co., Ltd.) was used when the particle diameter was less than 5 ⁇ m
- Microtrac MT3000 (Nikkiso Co., Ltd.) was used when the particle diameter was 5 ⁇ m or more.
- the dispersion medium water refractive index 1.33
- dispersoid paraffin refractive index 1.48
- the average value of the values obtained by three measurements was defined as the average particle diameter.
- ⁇ AA A product whose separation could not be confirmed visually was evaluated as a non-defective product.
- BB A product that can be visually confirmed to be separated was evaluated as a defective product.
- the average particle diameter (volume average particle diameter) was measured by appropriately diluting the obtained microcapsules with ultrapure water using a laser diffraction / scattering particle size analyzer. Nanotrac UPA-EX150 (Nikkiso Co., Ltd.) was used when the particle diameter was less than 5 ⁇ m, and Microtrac MT3000 (Nikkiso Co., Ltd.) was used when the particle diameter was 5 ⁇ m or more.
- the dispersion medium water refractive index 1.33
- dispersoid paraffin refractive index 1.48
- the average value of the values obtained by three measurements was defined as the average particle diameter.
- Heat storage material ratio The amount of latent heat derived from the heat storage material in the heat storage microcapsule (latent heat amount 1), and the amount of latent heat derived from the same heat storage material as the heat storage material of the same mass as the heat storage microcapsule (latent heat amount 2) It was measured. From the value obtained by dividing the amount of latent heat 1 by the amount of latent heat 2, the ratio of the heat storage material in the heat storage microcapsules was calculated. The amount of latent heat is measured using a differential scanning calorimeter. The dry heat storage microcapsules are held at 40 ° C. for 10 minutes, then cooled to ⁇ 20 ° C. at a rate of 10 ° C./minute, and then to ⁇ 20 ° C.
- the temperature was raised to 100 ° C. at a rate of 10 ° C./min.
- the extrapolated melting start temperature of the melting peak corresponding to the blended heat storage material is taken as the melting point of the heat storage material, and the extrapolated crystallization start temperature of the crystallization peak corresponding to the blended heat storage material was the freezing point of the heat storage material.
- the amount of heat of fusion was defined as the amount of latent heat of the heat storage material, which was defined as the amount of latent heat 1.
- the latent heat amount of the heat storage material having the same mass as the heat storage microcapsule was measured, and this was defined as the latent heat amount 2.
- the block (co) polymer includes a structural unit derived from 1,3-butadiene, a polymer block (A) having a vinyl bond content of 16 mol%, and a structural unit derived from 1,3-butadiene. And a block (co) polymer having a polymer block (B) having a vinyl bond content of 58 mol%.
- the block (co) polymer had a weight average molecular weight of 380,000 and a coupling rate of 75%.
- reaction solution containing the block (co) polymer was brought to 80 ° C., 2.5 g of bis (cyclopentadienyl) titanium furfuryloxychloride and 1.2 g of n-butyllithium were added, and the hydrogen pressure was 1.0 MPa. Was allowed to react for 2 hours.
- reaction solution is returned to room temperature and normal pressure, extracted from the reaction vessel, stirred into water, and the solvent is removed by steam distillation to obtain the desired hydrogenated conjugated diene (co) polymer (H-1 )
- the hydrogenation rate of the hydrogenated conjugated diene (co) polymer (H-1) was 98%, the MFR was 2.3 g / 10 min, and the melting point was 82.0 ° C.
- the block (co) polymer includes a structural unit derived from 1,3-butadiene, a polymer block (A) having a vinyl bond content of 15 mol%, and a structural unit derived from 1,3-butadiene. And a block (co) polymer having a polymer block (B) having a vinyl bond content of 51 mol%.
- the block (co) polymer had a weight average molecular weight of 320,000 and a coupling rate of 79%.
- Example A1 10 g of the hydrogenated conjugated diene (co) polymer (H-1) prepared in Synthesis Example 1, 90 g of n-hexadecane (P-1), and 4 g of polyoxyethylene stearyl ether (S-1) are made of glass. Heated to 120 ° C. in the flask and mixed for 2 hours. After the temperature of the solution was lowered to 80 ° C., 100 g of water heated to 80 ° C. was added, and the mixture was stirred with a homogenizer at 8000 rpm for 5 minutes to prepare a white emulsion. The composition ratio of each component of the obtained emulsion is shown in Table 1.
- oil droplets composed of hydrogenated conjugated diene (co) polymer (H-1) and n-hexadecane (P-1) were uniformly dispersed in a spherical shape in the aqueous phase. It was confirmed that The average particle size of the oil droplets was 3.4 ⁇ m.
- Examples A2 to A14, Comparative Examples A1 to A2 An emulsion having the composition ratio shown in Table 1 was prepared in the same manner as in Example A1. In addition, it describes below about the kind of used thermal storage material, an elastomer, or a polymer (it showed as "polymer” below), surfactant, and an additive.
- LLDPE Novatec LL UJ990 (manufactured by Nippon Polyethylene Co., Ltd.)
- S-1 polyoxyethylene stearyl ether
- S-2 polyoxyethylene sorbitan monooleate
- A-1 Ethylene glycol Table 1 shows the measurement results and evaluation results of the produced heat storage materials.
- Example B1 In a nitrogen-substituted autoclave 1, 20.6 parts of 37% formaldehyde aqueous solution and 40 parts of water are added to 16 parts of melamine powder, the pH is adjusted to 8, and the mixture is heated to about 70 ° C. and heated to about 70 ° C. Got. 100 parts of a 10% styrene maleic anhydride copolymer aqueous sodium salt solution heated to 85 ° C. and adjusted to pH 4.5 in a nitrogen-substituted autoclave 2, and a core material (C-1 70 parts were added with vigorous stirring and emulsification was carried out until the average particle size reached 3.0 ⁇ m.
- the total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 85 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
- Example B1 the heat storage microcapsules were obtained in the same manner as in Example B1, except that the core substance was changed to that shown in Table 3 and emulsification was performed until the average particle size reached the value shown in Table 3. .
- Example B19 In nitrogen-substituted autoclave 1, 40.5 parts of 37% formaldehyde aqueous solution is added to 20 parts of urea, and the pH of the reaction system is adjusted to 7.5 to 8.5 with 28% ammonia water, and then about 70 ° C. To an aqueous urea-formaldehyde precondensate aqueous solution. A core material heated to 85 ° C. in 100 parts of an aqueous sodium salt solution of a 10% styrene maleic anhydride copolymer heated to 85 ° C.
- Examples B20 to B22 In a nitrogen-substituted autoclave 1, a predetermined amount of core material melted at 85 ° C. and a film-forming monomer were mixed and stirred, and then heated to 90 ° C., and 60% by mass of ions. A predetermined amount of sodium dodecylbenzenesulfonate dispersant was added as the exchange water and dispersant, and stirred to prepare an emulsified monomer solution. The remaining amount of ion-exchanged water was put into the autoclave 2 purged with nitrogen, and stirring was started.
- the pressure was returned to atmospheric pressure with nitrogen to make the inside a nitrogen atmosphere, and then the emulsified monomer solution was added all at once.
- a predetermined amount of benzoyl peroxide was added as an initiator to initiate polymerization.
- the autoclave 2 was cooled to room temperature to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
- Table 4 shows the amount of each component used.
- the total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 70 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
- the total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 70 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
- Table 3 shows the results of measurement of the heat storage material ratio, average particle diameter, and heat storage material weight loss of the heat storage microcapsules obtained in Examples B1 to B19 and Comparative Examples B1 to B3.
- Table 4 shows the results of measuring the heat storage material ratio, average particle diameter, and heat storage material loss of the heat storage microcapsules obtained in Examples B20 to B22.
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Abstract
Description
本発明は、相変化に伴って発生する潜熱を利用して蓄熱を行う潜熱蓄熱方式に用いられる蓄熱材及びこれを用いた蓄熱用装置に関する。また、本発明は、前記蓄熱材の含有成分として好適に用いられる蓄熱マイクロカプセルに関する。 The present invention relates to a heat storage material used in a latent heat storage system that stores heat using latent heat generated with a phase change, and a heat storage device using the heat storage material. Moreover, this invention relates to the thermal storage microcapsule used suitably as a content component of the said thermal storage material.
近年では、オフィスビルや家庭用の冷暖房の需要が益々増加している。このため、夏季の電力需要ピークに備え、夜間電力を利用して冷房用の冷熱を蓄積する蓄熱材の開発が盛んになってきている。 In recent years, the demand for air conditioning for office buildings and homes is increasing. For this reason, in preparation for the peak of power demand in summer, development of a heat storage material that accumulates cold energy for cooling by using nighttime power has become active.
かかる蓄熱材としては、物質の熱容量や比熱(顕熱)を利用する材料、物質の相変化に伴い発生する熱量(潜熱)を利用する材料、物質の化学反応熱を利用する材料が挙げられる。パラフィン化合物、脂肪酸等の有機化合物の相変化(融解、凝固)に伴う潜熱を利用した蓄熱材が、現在多方面で広く用いられている。 Examples of such a heat storage material include a material that uses the heat capacity and specific heat (sensible heat) of a substance, a material that uses the amount of heat (latent heat) generated with the phase change of the substance, and a material that uses the chemical reaction heat of the substance. Thermal storage materials that utilize latent heat associated with phase changes (melting and solidification) of organic compounds such as paraffin compounds and fatty acids are now widely used.
蓄熱方式は大別して、(1)流動性のない蓄熱材を蓄熱槽内に固定して貯め置きする蓄熱方式、(2)蓄熱材に流動性を持たせ、蓄熱槽から熱交換器に熱搬送することで熱伝導させる熱搬送方式がある。熱効率や制御性で熱搬送方式の方が優れているため、近年注目を浴びつつある。流動性を有する蓄熱材としては、分散質としてのパラフィン化合物と、分散媒としての水と、界面活性剤とよりなるエマルジョンからなる蓄熱材が知られている(例えば、特許文献1及び2参照)。 Heat storage methods are broadly divided into (1) a heat storage method in which a non-fluid heat storage material is fixed and stored in the heat storage tank, and (2) the heat storage material is made fluid and transported from the heat storage tank to the heat exchanger. There is a heat transfer system that conducts heat. In recent years, the heat transfer method has been attracting attention because of its superior thermal efficiency and controllability. As a heat storage material having fluidity, a heat storage material made of an emulsion composed of a paraffin compound as a dispersoid, water as a dispersion medium, and a surfactant is known (for example, see Patent Documents 1 and 2). .
しかしながら、このような流動性を有する蓄熱材は、使用時の繰返しの相変化によって、分散質の粒径が安定しなくなりその形状の維持が困難になるという問題がある。 However, the heat storage material having such fluidity has a problem that the particle size of the dispersoid becomes unstable due to repeated phase changes during use, and it is difficult to maintain its shape.
また、潜熱型の蓄熱材のうち、潜熱蓄熱を行う芯物質が被膜に内包されてなる蓄熱カプセルは、芯物質の相変化に伴う熱量の変化が芯物質の周囲を取り囲む被膜内で行われるため、芯物質がどのような状態であっても粒子として取扱うことができるので、取扱いが容易であるという利点を有している。 In addition, among the latent heat type heat storage materials, a heat storage capsule in which a core material that performs latent heat storage is encapsulated in a coating is because a change in the amount of heat accompanying a phase change of the core material is performed in a coating that surrounds the core material. Since the core material can be handled as particles regardless of the state, it has an advantage of easy handling.
例えば、パラフィン化合物を蓄熱物質として、メラミン又はウレアとホルムアルデヒドとの反応で得られた、メラミン樹脂やウレア樹脂を被膜とする蓄熱カプセル(例えば、特許文献3参照)、ポリ(メタ)クリレートやポリスチレン誘導体等のラジカル重合によって得られた樹脂を被膜とする蓄熱カプセル(例えば、特許文献4及び5参照)が提案されている。 For example, heat storage capsules obtained by reaction of melamine or urea with formaldehyde using a paraffin compound as a heat storage material and coated with melamine resin or urea resin (see, for example, Patent Document 3), poly (meth) acrylate and polystyrene derivatives Thermal storage capsules (see, for example, Patent Documents 4 and 5) that use a resin obtained by radical polymerization such as a coating as a coating have been proposed.
また、パラフィン化合物を芯物質として、多価イソシアネートと活性水素化合物とを反応させて得られたポリウレタン樹脂又はポリウレア樹脂を被膜とする蓄熱マイクロカプセル(例えば、特許文献6参照)が、また、熱可塑性樹脂からなる外殻と、蓄熱物質及びゲル化剤としてヒドロキシ脂肪酸を含有した芯物質とから構成される蓄熱マイクロカプセル(例えば、特許文献7参照)が提案されている。 A heat storage microcapsule (see, for example, Patent Document 6) having a polyurethane resin or polyurea resin film obtained by reacting a polyvalent isocyanate and an active hydrogen compound with a paraffin compound as a core substance is also thermoplastic. A heat storage microcapsule (see, for example, Patent Document 7) composed of a resin outer shell and a heat storage material and a core material containing hydroxy fatty acid as a gelling agent has been proposed.
しかしながら、これらの蓄熱カプセルは、芯物質がパラフィン化合物等であるため、その使用過程で蓄熱カプセルに過度な外力が掛かり、被膜が劣化及び破損した場合、蓄熱物質の漏出が起こるという問題がある。 However, these heat storage capsules have a problem that, since the core material is a paraffin compound or the like, an excessive external force is applied to the heat storage capsule during the use process, and the heat storage material leaks when the coating is deteriorated or broken.
本発明においては、使用時に相変化を繰り返しても分散質が安定した粒径を保ち、長期的な使用に耐えるエマルジョン型蓄熱材等の蓄熱材及びこれを用いた蓄熱用装置を提供することを課題とする。また、本発明においては、被膜が劣化及び破損しても蓄熱物質の漏出が起こりにくい蓄熱カプセル及びこれを用いた蓄熱材を提供することを課題とする。 In the present invention, it is intended to provide a heat storage material such as an emulsion-type heat storage material that maintains a stable particle diameter even when phase changes are repeated during use, and withstands long-term use, and a heat storage device using the same. Let it be an issue. Another object of the present invention is to provide a heat storage capsule that hardly leaks out a heat storage material even if the coating is deteriorated or broken, and a heat storage material using the same.
本発明者らは、上記課題を解決するために鋭意検討を行った結果、下記構成によって上記課題を解決できることを見出し、本発明を完成するに至った。すなわち、本発明は以下のとおりである。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that the above-mentioned problems can be solved by the following configuration, and have completed the present invention. That is, the present invention is as follows.
[1]蓄熱物質及びエラストマーを含有する粒子が分散してなる蓄熱材であって、前記蓄熱物質が、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種を含む、蓄熱材。 [1] A heat storage material in which particles containing a heat storage material and an elastomer are dispersed, wherein the heat storage material is a paraffin compound, a fatty acid, a fatty acid ester compound, an aliphatic ether, an aliphatic ketone, and an aliphatic A heat storage material comprising at least one selected from the group consisting of alcohols. *
[2]前記エラストマーの、ゲルパーミエーションクロマトグラフィー法により測定されるポリスチレン換算の重量平均分子量が、1万~70万である、前記[1]に記載の蓄熱材。 [2] The heat storage material according to [1], wherein the elastomer has a polystyrene equivalent weight average molecular weight of 10,000 to 700,000 as measured by gel permeation chromatography.
[3]パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種の蓄熱物質と、エラストマーと、水と、界面活性剤とを含有するエマルジョンからなる蓄熱材。 [3] At least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols, elastomers, water, and surface activity A heat storage material consisting of an emulsion containing an agent.
[4]前記エラストマーの、ゲルパーミエーションクロマトグラフィー法により測定されるポリスチレン換算の重量平均分子量が、1万~70万である、前記[3]に記載の蓄熱材。 [4] The heat storage material according to [3], wherein the elastomer has a polystyrene-reduced weight average molecular weight of 10,000 to 700,000 as measured by a gel permeation chromatography method.
[5]前記エラストマーが、水添共役ジエン(共)重合体である、前記[3]または[4]に記載の蓄熱材。 [5] The heat storage material according to [3] or [4], wherein the elastomer is a hydrogenated conjugated diene (co) polymer.
[6]前記水添共役ジエン(共)重合体が、共役ジエン化合物に由来する構成単位(a-1)を含む、ビニル結合含量が30モル%未満の重合体ブロック(A)と、共役ジエン化合物に由来する構成単位(b-1)を含む、ビニル結合含量が30~95モル%の重合体ブロック(B)と、アルケニル芳香族化合物に由来する構成単位(c-1)を、50質量%を超えて含む重合体ブロック(C)と、からなる群より選ばれた少なくとも一種の重合体ブロックを有するブロック(共)重合体を水素添加して得られたものである、前記[5]に記載の蓄熱材。 [6] The hydrogenated conjugated diene (co) polymer includes a structural unit (a-1) derived from a conjugated diene compound, a polymer block (A) having a vinyl bond content of less than 30 mol%, and a conjugated diene 50 masses of the polymer block (B) having a vinyl bond content of 30 to 95 mol% including the structural unit (b-1) derived from the compound and the structural unit (c-1) derived from the alkenyl aromatic compound [5], obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of The heat storage material described in 1.
[7]前記ブロック(共)重合体が、重合体ブロック(A)と重合体ブロック(B)とを少なくとも有し、少なくとも一方の末端が重合体ブロック(A)である、前記[6]に記載の蓄熱材。 [7] In the above [6], the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal is the polymer block (A). The heat storage material described.
[8]少なくとも、前記蓄熱物質及び前記エラストマーが分散質となり、前記水が分散媒となる水中油型エマルジョンである、前記[3]~[7]のいずれか一項に記載の蓄熱材。 [8] The heat storage material according to any one of [3] to [7], which is an oil-in-water emulsion in which at least the heat storage material and the elastomer are dispersoids and the water is a dispersion medium.
[9]前記[1]~[8]のいずれか一項に記載の蓄熱材を容器中に充填してなる蓄熱用装置。 [9] A heat storage device obtained by filling a container with the heat storage material according to any one of [1] to [8].
[10]パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種の蓄熱物質と、エラストマーとを含有してなる芯物質が、被膜によって被覆された、蓄熱マイクロカプセル。 [10] A core comprising an elastomer and at least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols. Thermal storage microcapsules in which the substance is covered by a coating.
[11]前記エラストマーの、ゲルパーミエーションクロマトグラフィー法により測定されるポリスチレン換算の重量平均分子量が、1万~70万である、前記[10]に記載の蓄熱マイクロカプセル。 [11] The heat storage microcapsule according to [10], wherein the elastomer has a polystyrene-equivalent weight average molecular weight of 10,000 to 700,000 as measured by a gel permeation chromatography method.
[12]前記エラストマーが、水添共役ジエン(共)重合体である、前記[10]または[11]に記載の蓄熱マイクロカプセル。 [12] The heat storage microcapsule according to [10] or [11], wherein the elastomer is a hydrogenated conjugated diene (co) polymer.
[13]前記水添共役ジエン(共)重合体が、共役ジエン化合物に由来する構成単位(a-1)を含む、ビニル結合含量が30モル%未満の重合体ブロック(A)と、共役ジエン化合物に由来する構成単位(b-1)を含む、ビニル結合含量が30~95モル%の重合体ブロック(B)と、アルケニル芳香族化合物に由来する構成単位(c-1)を、50質量%を超えて含む重合体ブロック(C)と、からなる群より選ばれた少なくとも一種の重合体ブロックを有するブロック(共)重合体を水素添加して得られたものである、前記[12]に記載の蓄熱マイクロカプセル。 [13] The hydrogenated conjugated diene (co) polymer includes a structural unit (a-1) derived from a conjugated diene compound, a polymer block (A) having a vinyl bond content of less than 30 mol%, and a conjugated diene 50 masses of the polymer block (B) having a vinyl bond content of 30 to 95 mol% including the structural unit (b-1) derived from the compound and the structural unit (c-1) derived from the alkenyl aromatic compound % Obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of a polymer block (C) containing more than%, and [12] Thermal storage microcapsules as described in 1.
[14]前記ブロック(共)重合体が、重合体ブロック(A)と重合体ブロック(B)とを少なくとも有し、少なくとも一方の末端が重合体ブロック(A)である、前記[13]に記載の蓄熱マイクロカプセル。 [14] In the above [13], the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal thereof is the polymer block (A). Thermal storage microcapsule as described.
[15]前記被膜が、メラミン樹脂、ウレア樹脂、ポリスチレン樹脂、アクリル樹脂、スチレン-(メタ)アクリル酸エステル共重合樹脂、アクリロニトリル-スチレン共重合樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリウレア樹脂、及びポリアミド樹脂からなる群より選ばれた少なくとも一種の樹脂からなる被膜である、前記[10]~[14]のいずれか一項に記載の蓄熱マイクロカプセル。 [15] The film is a melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylic acid ester copolymer resin, acrylonitrile-styrene copolymer resin, polyester resin, polyurethane resin, polyurea resin, and polyamide resin. The heat storage microcapsule according to any one of [10] to [14], which is a film made of at least one resin selected from the group consisting of:
[16]前記[10]~[15]のいずれか一項に記載の蓄熱マイクロカプセルを含有してなる蓄熱材。 [16] A heat storage material comprising the heat storage microcapsule according to any one of [10] to [15].
[17]蓄熱物質及びエラストマーを含有する粒子が、前記[10]~[15]のいずれか一項に記載の蓄熱マイクロカプセルである、前記[1]に記載の蓄熱材。 [17] The heat storage material according to [1], wherein the particles containing the heat storage material and the elastomer are the heat storage microcapsules according to any one of [10] to [15].
本発明によれば、使用時に相変化を繰り返しても分散質が安定した粒径を保ち、長期的な使用に耐えるエマルジョン型蓄熱材等の蓄熱材及びこれを用いた蓄熱用装置を提供することができる。また、本発明によれば、被膜が劣化及び破損しても蓄熱物質の漏出が起こりにくい蓄熱カプセル及びこれを用いた蓄熱材を提供することができる。 According to the present invention, there is provided a heat storage material such as an emulsion-type heat storage material that maintains a stable particle size even when phase changes are repeated during use, and withstands long-term use, and a heat storage device using the same. Can do. In addition, according to the present invention, it is possible to provide a heat storage capsule and a heat storage material using the heat storage capsule in which leakage of the heat storage material hardly occurs even when the coating is deteriorated or broken.
以下、本発明の実施の形態について説明する。本発明は以下の実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて適宜変更、改良等が加えられたものも本発明の範囲に入ることが理解されるべきである。 Hereinafter, embodiments of the present invention will be described. The present invention is not limited to the following embodiments, and the scope of the present invention includes those appropriately modified and improved based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention. It should be understood that it enters.
本発明の蓄熱材は、蓄熱物質及びエラストマーを含有する粒子(以下「蓄熱材粒子」ともいう。)が分散してなる蓄熱材であって、前記蓄熱物質が、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種を含む。 The heat storage material of the present invention is a heat storage material in which particles containing a heat storage material and an elastomer (hereinafter also referred to as “heat storage material particles”) are dispersed, and the heat storage material is an ester of a paraffin compound, a fatty acid, or a fatty acid. It contains at least one selected from the group consisting of compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols.
また、前記エラストマーの、ゲルパーミエーションクロマトグラフィー法により測定されるポリスチレン換算の重量平均分子量が、1万~70万であることが好ましく、10万~50万であることがより好ましく、20万~50万であることが特に好ましい。 Further, the polystyrene-equivalent weight average molecular weight of the elastomer measured by gel permeation chromatography method is preferably 10,000 to 700,000, more preferably 100,000 to 500,000, and more preferably 200,000 to Particularly preferred is 500,000.
なお、蓄熱材粒子の平均粒子径は0.01~3000μmが例示され、蓄熱材粒子の含有量は、蓄熱材100質量%中、通常1~80質量%、好ましくは3~70質量%が例示される。蓄熱材粒子の平均粒子径は、レーザー回折・散乱式粒度分析計により、MV値(MeanVolumeDiamete:体積平均値)として求めることができる。 The average particle diameter of the heat storage material particles is exemplified by 0.01 to 3000 μm, and the content of the heat storage material particles is typically 1 to 80% by mass, preferably 3 to 70% by mass in 100% by mass of the heat storage material. Is done. The average particle diameter of the heat storage material particles can be obtained as a MV value (Mean Volume Diameter) by a laser diffraction / scattering particle size analyzer.
本発明の蓄熱材の第一の態様としては、蓄熱物質と、エラストマーと、水と、界面活性剤とを含有するエマルジョンからなるエマルジョン型蓄熱材が挙げられる。また、本発明の蓄熱材の第二の態様としては、蓄熱材粒子が、コンクリート、モルタル、各種ゴム、合成樹脂、塗料及び繊維からなる群より選ばれた少なくとも一種に分散してなる蓄熱材が挙げられる。 As a first aspect of the heat storage material of the present invention, an emulsion type heat storage material made of an emulsion containing a heat storage material, an elastomer, water, and a surfactant may be mentioned. In addition, as a second aspect of the heat storage material of the present invention, there is a heat storage material in which the heat storage material particles are dispersed in at least one selected from the group consisting of concrete, mortar, various rubbers, synthetic resins, paints, and fibers. Can be mentioned.
本発明の蓄熱マイクロカプセルは、蓄熱物質とエラストマーとを含有してなる芯物質が、被膜によって被覆されたカプセルである。後述するように、本発明の蓄熱マイクロカプセルは、第二の態様の蓄熱材に含有される蓄熱材粒子として好適に用いることができる。また、本発明の蓄熱マイクロカプセルを単独であるいは水等の伝熱媒体とともに、包装容器、金属容器等の容器に充填して用いることもできる。 The heat storage microcapsule of the present invention is a capsule in which a core material containing a heat storage material and an elastomer is coated with a coating. As will be described later, the heat storage microcapsules of the present invention can be suitably used as heat storage material particles contained in the heat storage material of the second aspect. Moreover, the heat storage microcapsules of the present invention can be used alone or together with a heat transfer medium such as water by filling a container such as a packaging container or a metal container.
〔1.第一の態様の蓄熱材:エマルジョン型蓄熱材〕
本発明の第一の態様の蓄熱材であるエマルジョン型蓄熱材は、蓄熱物質と、エラストマーと、水と、界面活性剤とを含有するエマルジョンからなる。本明細書において、蓄熱物質とエラストマーと必要に応じて用いられるその他の成分とを併せて「分散質」と称し、水を「分散媒」と称する場合がある。
[1. Heat storage material of first aspect: emulsion type heat storage material]
The emulsion-type heat storage material that is the heat storage material of the first aspect of the present invention comprises an emulsion containing a heat storage material, an elastomer, water, and a surfactant. In this specification, the heat storage material, the elastomer, and other components used as necessary may be collectively referred to as “dispersoid”, and water may be referred to as “dispersion medium”.
〈分散質〉
本発明のエマルジョン型蓄熱材では、蓄熱物質とエラストマーとが混合して、エラストマーが蓄熱物質を包接するような状態で油滴を形成し、分散質となって、分散媒中に存在している。この油滴が、蓄熱材粒子に相当する。
<Dispersed quality>
In the emulsion type heat storage material of the present invention, the heat storage material and the elastomer are mixed to form oil droplets in such a state that the elastomer encloses the heat storage material, and becomes a dispersoid and exists in the dispersion medium. . These oil droplets correspond to the heat storage material particles.
蓄熱物質としては、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種が好ましく用いられる。蓄熱物質が相変化を繰り返しても安定した粒径を保つために、エラストマーが用いられる。 As the heat storage material, at least one selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols is preferably used. An elastomer is used to maintain a stable particle size even when the heat storage material repeats phase changes.
本発明のエマルジョン型蓄熱材は、分散媒である水中に、界面活性剤の作用を用いて蓄熱物質とエラストマーとの微小油滴を分散させて分散質とした水中油型エマルジョン(以下「O/Wエマルジョン」ともいう。)である。 The emulsion type heat storage material of the present invention is an oil-in-water emulsion (hereinafter referred to as “O / O”) in which fine oil droplets of a heat storage material and an elastomer are dispersed using water as a dispersion medium in water serving as a dispersion medium. Also referred to as “W emulsion”).
蓄熱物質及びエラストマーの詳細については後述する。 Details of the heat storage material and elastomer will be described later.
分散質におけるエラストマーの含有量は、分散質100質量%中、1~33質量%が好ましく、1~20質量%がさらに好ましい。エマルジョンの不安定化を防止し、充分な潜熱量及び蓄熱効果を得る観点からは、前記下限値以上であることが好ましく、また、エマルジョンの凍結時に分散質同士の合着を防止し、エマルジョンの流動性を維持する観点からは、前記上限値以下であることが好ましい。 The content of the elastomer in the dispersoid is preferably 1 to 33% by mass, more preferably 1 to 20% by mass in 100% by mass of the dispersoid. From the viewpoint of preventing instability of the emulsion and obtaining a sufficient amount of latent heat and heat storage effect, it is preferably not less than the above lower limit value, and also prevents coalescence of dispersoids during freezing of the emulsion, From the viewpoint of maintaining fluidity, the upper limit value is preferred.
エマルジョンにおける油滴の平均粒子径は、0.1~30μmであることが好ましく、0.1~25μmがさらに好ましく、0.3~20μmが特に好ましい。エマルジョンの不安定化を防止し、充分な潜熱量及び蓄熱効果を得る観点からは、前記下限値以上であることが好ましく、また、エマルジョンの凍結時に分散質同士の合着を防止し、エマルジョンの流動性を維持する観点からは、前記上限値以下であることが好ましい。 The average particle size of the oil droplets in the emulsion is preferably from 0.1 to 30 μm, more preferably from 0.1 to 25 μm, particularly preferably from 0.3 to 20 μm. From the viewpoint of preventing instability of the emulsion and obtaining a sufficient amount of latent heat and heat storage effect, it is preferably not less than the above lower limit value, and also prevents coalescence of dispersoids during freezing of the emulsion, From the viewpoint of maintaining fluidity, the upper limit value is preferred.
ここで、本明細書における「油滴の平均粒子径」とは、レーザー回折・散乱法により測定された体積平均粒子径を意味する。体積平均粒子径は、得られたエマルジョンを、レーザー回折・散乱式粒度分析計にて測定することにより、MV値として求めることができる。 Here, “average particle diameter of oil droplets” in the present specification means a volume average particle diameter measured by a laser diffraction / scattering method. The volume average particle diameter can be obtained as an MV value by measuring the obtained emulsion with a laser diffraction / scattering particle size analyzer.
本発明のエマルジョン型蓄熱材を得る方法としては、分散質を構成する成分及び界面活性剤のみ先に混合した後、これを分散媒とともに混合撹拌してもよく、すべての成分を一緒に混合撹拌してもよい。混合撹拌条件としては、特に限定されるものではないが、公知の撹拌手段が用いられ、生産性及び蓄熱材に適したエマルジョンを得る観点からは、撹拌速度1000~100000rpm、1分~1時間の条件下にて混合撹拌されることが好ましい。 As a method for obtaining the emulsion-type heat storage material of the present invention, after mixing only the components constituting the dispersoid and the surfactant, this may be mixed and stirred together with the dispersion medium, or all the components may be mixed and stirred together. May be. The mixing and stirring conditions are not particularly limited, but a known stirring means is used. From the viewpoint of obtaining an emulsion suitable for productivity and a heat storage material, the stirring speed is 1,000 to 100,000 rpm, 1 minute to 1 hour. It is preferable to mix and stir under the conditions.
〈界面活性剤〉
分散質と水とを混合撹拌し、均一に混合分散させるには、界面活性剤を用いてエマルジョン化する方法がある。界面活性剤は、油滴保護という作用や、分散媒中にて油滴同士の凝集や合一を防止して油滴を分散安定させるという作用がある。
<Surfactant>
In order to mix and disperse the dispersoid and water and uniformly mix and disperse, there is a method of emulsifying using a surfactant. The surfactant has an effect of protecting the oil droplets and an effect of stabilizing the oil droplets by preventing aggregation and coalescence of the oil droplets in the dispersion medium.
界面活性剤としては、例えば、非イオン系界面活性剤、アニオン系界面活性剤等の公知のものを用いることができる。分散質の安定性の観点からは、非イオン系界面活性剤が好ましく用いられる。具体的には、エーテル系、アルキルフェノール系、エステル系、ソルビタンエステル系、ソルビタンエステルエーテル系等の界面活性剤がある。これらは、1種単独で使用してもよく、2種以上を併用してもよい。 As the surfactant, for example, known ones such as a nonionic surfactant and an anionic surfactant can be used. From the viewpoint of the stability of the dispersoid, a nonionic surfactant is preferably used. Specifically, there are surfactants such as ether type, alkylphenol type, ester type, sorbitan ester type, sorbitan ester ether type and the like. These may be used alone or in combination of two or more.
界面活性剤の添加量は、蓄熱物質100質量部に対して、0.1~20質量部であることが好ましく、分散質が分散媒に充分に分散したエマルジョンを得る観点からは、0.1~10質量部であることがさらに好ましい。 The addition amount of the surfactant is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of obtaining an emulsion in which the dispersoid is sufficiently dispersed in the dispersion medium, 0.1% is added. More preferably, it is ˜10 parts by mass.
〈分散媒〉
本発明のエマルジョン型蓄熱材において、分散媒として用いられる水は、工業用水でも問題ないが、イオン交換水あるいは蒸留水であると蓄熱物質に影響を与えにくいために好ましい。
<Dispersion medium>
In the emulsion type heat storage material of the present invention, water used as a dispersion medium may be industrial water, but ion exchange water or distilled water is preferable because it hardly affects the heat storage material.
本発明のエマルジョン型蓄熱材において、分散質の含有量は、エマルジョン型蓄熱材100質量%中、通常1~80質量%、好ましくは3~70質量%である。含有量が前記範囲にあると、分散質の安定性を保ちつつ、工業上有用な蓄熱量を得る観点から好ましい。 In the emulsion type heat storage material of the present invention, the content of the dispersoid is usually 1 to 80% by mass, preferably 3 to 70% by mass in 100% by mass of the emulsion type heat storage material. When the content is in the above range, it is preferable from the viewpoint of obtaining an industrially useful heat storage amount while maintaining the stability of the dispersoid.
〈エマルジョン型蓄熱材の用途〉
本発明のエマルジョン型蓄熱材は、相変化を繰り返しても安定性に優れたエマルジョンであるため、包装容器、金属容器等の容器に充填して蓄熱用装置とすることが可能である。また、当該蓄熱用装置単独であるいは水等の伝熱媒体とともに、空調用途、電子部品の昇温防止用途、対象物品の保温用途等の種々の分野に用いることができる。また、本発明のエマルジョン型蓄熱材を、蓄熱槽に充填して外部の熱量を貯えて冷暖房の熱源として利用できる。さらに、蓄熱槽と熱交換機間を循環する空調用回路内に前記エマルジョン型蓄熱材を満たすことにより、熱搬送用媒体(ブラインとも称される)としても用いられる。
<Applications of emulsion-type heat storage materials>
Since the emulsion-type heat storage material of the present invention is an emulsion that is excellent in stability even when phase changes are repeated, it can be filled into a container such as a packaging container or a metal container to form a heat storage device. Further, the heat storage device alone or together with a heat transfer medium such as water can be used in various fields such as an air conditioning application, an electronic component temperature rise prevention application, and a target article heat insulation application. Moreover, the emulsion-type heat storage material of the present invention can be used as a heat source for air conditioning by filling a heat storage tank to store the amount of external heat. Furthermore, the emulsion type heat storage material is filled in an air conditioning circuit that circulates between the heat storage tank and the heat exchanger, thereby being used as a heat transfer medium (also referred to as brine).
〔2.第二の態様の蓄熱材〕
本発明の第二の態様の蓄熱材は、蓄熱材粒子が、コンクリート、モルタル、各種ゴム、合成樹脂、塗料及び繊維からなる群より選ばれた少なくとも一種に分散してなる蓄熱材である。
[2. Heat storage material of second aspect]
The heat storage material according to the second aspect of the present invention is a heat storage material in which the heat storage material particles are dispersed in at least one selected from the group consisting of concrete, mortar, various rubbers, synthetic resins, paints and fibers.
このような蓄熱材は、例えばホテル等の公共施設の空調用途;自動車等のキャニスター用途;ICチップ等の電子部品の昇温防止用途;衣料の繊維、臓器輸送容器、建築物のコンクリート材料等の保温用途;カーブミラー等の防曇用途;等の種々の分野に用いることができる。 Such heat storage materials are used for air conditioning in public facilities such as hotels; canisters for automobiles, etc .; for preventing temperature rise of electronic components such as IC chips; textiles for clothing, organ transport containers, concrete materials for buildings, etc. It can be used in various fields such as heat retention applications; antifogging applications such as curve mirrors;
〔3.蓄熱マイクロカプセル〕
本発明の蓄熱マイクロカプセルは、本発明の蓄熱材の含有成分、すなわち蓄熱材粒子として好適に用いられる。本発明の蓄熱マイクロカプセルは、蓄熱物質とエラストマーとを含有してなる芯物質が、被膜によって被覆された構成を有する。すなわち、本発明の蓄熱マイクロカプセルは、蓄熱物質とエラストマーとを含有してなる芯物質の周囲に、被膜が形成された構成を有する。なお、本明細書においては、蓄熱物質及びエラストマー並びに必要に応じて用いられるその他の成分等を併せて「芯物質」とも称する場合がある。
[3. Thermal storage microcapsule
The heat storage microcapsule of the present invention is suitably used as a component of the heat storage material of the present invention, that is, a heat storage material particle. The heat storage microcapsule of the present invention has a configuration in which a core material containing a heat storage material and an elastomer is covered with a coating. That is, the heat storage microcapsule of the present invention has a configuration in which a film is formed around a core material containing a heat storage material and an elastomer. In the present specification, the heat storage material, the elastomer, and other components used as necessary may be collectively referred to as a “core material”.
〈芯物質〉
蓄熱物質としては、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種が好ましく用いられる。被膜が劣化及び破損しても蓄熱物質の漏出を防ぐために、エラストマーが用いられる。
<Core material>
As the heat storage material, at least one selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols is preferably used. An elastomer is used to prevent leakage of the heat storage material even if the coating deteriorates or breaks.
蓄熱物質及びエラストマーの詳細については後述する。 Details of the heat storage material and elastomer will be described later.
本発明の蓄熱マイクロカプセルに占める蓄熱物質の比率(蓄熱物質比率)は、蓄熱マイクロカプセル中の蓄熱物質由来の潜熱量(kJ/kg)を、前記蓄熱マイクロカプセルと同質量の、前記蓄熱物質と同一の蓄熱物質由来の潜熱量(kJ/kg)で割った値×100(%)として算出することができる。この蓄熱物質の比率は、好ましくは40~80%であり、より好ましくは50~70%である。実用的な潜熱量を得る観点からは50%以上が好ましく、蓄熱マイクロカプセルの外力に対する強度を得る観点からは70%以下であることが好ましい。 The ratio of the heat storage material in the heat storage microcapsule of the present invention (heat storage material ratio) is the same as the heat storage microcapsule and the amount of latent heat derived from the heat storage material in the heat storage microcapsule (kJ / kg). It can be calculated as a value divided by the amount of latent heat (kJ / kg) derived from the same heat storage material × 100 (%). The ratio of the heat storage material is preferably 40 to 80%, more preferably 50 to 70%. From the viewpoint of obtaining a practical amount of latent heat, 50% or more is preferable, and from the viewpoint of obtaining strength against the external force of the heat storage microcapsule, it is preferably 70% or less.
〈被膜〉
本発明の蓄熱マイクロカプセルの被膜を構成する樹脂としては、例えば、メラミン樹脂、ウレア樹脂、ポリスチレン樹脂、アクリル樹脂、スチレン-(メタ)アクリル酸エステル共重合樹脂、アクリロニトリル-スチレン共重合樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリウレア樹脂、及びポリアミド樹脂からなる群より選ばれた少なくとも一種の樹脂が挙げられる。
<Coating>
Examples of the resin constituting the film of the heat storage microcapsule of the present invention include melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylate copolymer resin, acrylonitrile-styrene copolymer resin, polyester resin. , At least one resin selected from the group consisting of polyurethane resins, polyurea resins, and polyamide resins.
後述するIn Situ法で得られる被膜を構成する樹脂としては、例えば、メラミン樹脂、ウレア樹脂、ポリスチレン樹脂、アクリル樹脂、スチレン-(メタ)アクリル酸エステル共重合樹脂、アクリロニトリル-スチレン共重合樹脂が好ましく挙げられる。 As the resin constituting the film obtained by the In Situ method described later, for example, melamine resin, urea resin, polystyrene resin, acrylic resin, styrene- (meth) acrylate copolymer resin, acrylonitrile-styrene copolymer resin are preferable. Can be mentioned.
なお、蓄熱用途に求められる効果を維持しうる範囲で、上記樹脂には、機能付与の目的で他のモノマーが含まれていてもよく、また、上記樹脂は架橋されていてもよい。 In addition, in the range which can maintain the effect calculated | required by the heat storage use, the said resin may contain the other monomer for the purpose of providing a function, and the said resin may be bridge | crosslinked.
〈形状、平均粒子径〉
本発明の蓄熱マイクロカプセルは、粉末、顆粒状等で用いることができる。また、蓄熱マイクロカプセルの形状は特に限定されるものではなく、球状、楕円状、だるま型、錘型、箱形、棒状等が挙げられる。
<Shape, average particle size>
The heat storage microcapsules of the present invention can be used in the form of powder, granules or the like. The shape of the heat storage microcapsule is not particularly limited, and examples thereof include a spherical shape, an elliptical shape, a daruma shape, a weight shape, a box shape, and a rod shape.
本発明の蓄熱マイクロカプセルの平均粒子径は、機械的せん断力や衝撃等の外力による破壊を防止し、蓄熱マイクロカプセルを分散媒に分散させて分散液として用いた場合、分散時の粘度上昇を防止する観点からは、0.01~3000μmが好ましく、0.1~1000μmがさらに好ましく、1.0~100μmが特に好ましい。 The average particle size of the heat storage microcapsules of the present invention prevents breakage due to external forces such as mechanical shearing force and impact, and when the heat storage microcapsules are dispersed in a dispersion medium and used as a dispersion, the viscosity increase during dispersion is increased. From the viewpoint of prevention, it is preferably 0.01 to 3000 μm, more preferably 0.1 to 1000 μm, and particularly preferably 1.0 to 100 μm.
なお、本発明における「蓄熱マイクロカプセルの平均粒子径」とは、レーザー回折・散乱法により測定された体積平均粒子径を意味する。体積平均粒子径は、得られたマイクロカプセルを水媒体中に分散させ、レーザー回折・散乱式粒度分析計により、MV値として求めることができる。 In the present invention, the “average particle diameter of the heat storage microcapsule” means a volume average particle diameter measured by a laser diffraction / scattering method. The volume average particle diameter can be obtained as an MV value by dispersing the obtained microcapsules in an aqueous medium and using a laser diffraction / scattering particle size analyzer.
本発明の蓄熱マイクロカプセルの平均粒子径は、例えば次の様な条件を調節、変更することで所望の値に設定することができる。(1)微粒化装置(乳化装置、分散機等とも称される。)の撹拌回転数、時間等の運転条件、(2)乳化剤の種類(アニオン性界面活性剤、ノニオン性界面活性剤等、アルキルベンゼンスルホン酸ナトリウム等のモノマータイプの界面活性剤、ポリアクリル酸ナトリウム等のポリマータイプの界面活性剤)、(3)界面活性剤の濃度、(4)乳化時の乳化液の温度、(5)乳化比(水相と油相の質量比率)。 The average particle size of the heat storage microcapsules of the present invention can be set to a desired value by adjusting and changing the following conditions, for example. (1) Operation conditions such as the number of revolutions of stirring and time of the atomizer (also referred to as an emulsifier, a disperser, etc.), (2) Type of emulsifier (anionic surfactant, nonionic surfactant, etc.) Monomer type surfactant such as sodium alkylbenzene sulfonate, polymer type surfactant such as sodium polyacrylate), (3) concentration of surfactant, (4) temperature of emulsion during emulsification, (5) Emulsification ratio (mass ratio of water phase to oil phase).
〈蓄熱マイクロカプセルの用途〉
本発明の蓄熱マイクロカプセルは、他の物質に含有させることで各種用途向けの蓄熱材として用いることができる。本発明における蓄熱材としては特に限定されないが、本発明の蓄熱マイクロカプセルを他成分とともに用いたものであり、例えば、蓄熱マイクロカプセルを、コンクリート、モルタル、各種ゴム、合成樹脂、塗料、繊維等に混入したもの、蓄熱マイクロカプセルを単独であるいは水等の伝熱媒体とともに、包装容器、金属容器等の容器に充填して用いたものを挙げることができる。
<Applications of thermal storage microcapsules>
The heat storage microcapsule of the present invention can be used as a heat storage material for various applications by being contained in other substances. The heat storage material in the present invention is not particularly limited, but the heat storage microcapsule of the present invention is used together with other components. For example, the heat storage microcapsule is applied to concrete, mortar, various rubbers, synthetic resins, paints, fibers, etc. Examples thereof include those in which the heat storage microcapsules are mixed alone or together with a heat transfer medium such as water and filled in a container such as a packaging container or a metal container.
このような蓄熱材は、例えばホテル等の公共施設の空調用途;自動車等のキャニスター用途;ICチップ等の電子部品の昇温防止用途;衣料の繊維、臓器輸送容器、建築物のコンクリート材料等の保温用途;カーブミラー等の防曇用途;等の種々の分野に用いることができる。 Such heat storage materials are used for air conditioning in public facilities such as hotels; canisters for automobiles, etc .; for preventing temperature rise of electronic components such as IC chips; textiles for clothing, organ transport containers, concrete materials for buildings, etc. It can be used in various fields such as heat retention applications; antifogging applications such as curve mirrors;
また、本発明の蓄熱マイクロカプセルが分散された分散液を、蓄熱槽に充填して外部の熱量を貯えて冷暖房の熱源として利用できる。さらに、蓄熱槽と熱交換機間を循環する空調用回路内に前記分散液を満たすことにより、熱搬送用媒体としても用いられる。 Also, the dispersion liquid in which the heat storage microcapsules of the present invention are dispersed can be filled in a heat storage tank to store the amount of external heat and used as a heat source for air conditioning. Further, the dispersion liquid is filled in an air conditioning circuit that circulates between the heat storage tank and the heat exchanger, thereby being used as a heat transfer medium.
本発明の蓄熱材は、後述するその他の成分とともに用いることも可能である。例えば、蓄熱マイクロカプセルと共に用いる伝熱媒体中に、老化防止剤、酸化防止剤、帯電防止剤、耐候剤、紫外線吸収剤、難燃化剤、防菌・防カビ剤、ブロッキング防止剤、分散剤、着色防止剤、防錆剤、比重調整剤、増粘安定剤、凍結防止剤、防腐剤等のその他の成分を含有する形態が挙げられる。 The heat storage material of the present invention can be used together with other components described later. For example, anti-aging agents, antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / antifungal agents, antiblocking agents, dispersants in heat transfer media used with heat storage microcapsules , Anti-coloring agents, rust inhibitors, specific gravity adjusting agents, thickening stabilizers, antifreezing agents, preservatives and the like.
〈蓄熱マイクロカプセルの製造方法〉
本発明の蓄熱マイクロカプセルにおいて、芯物質を被覆する被膜を得る方法としては特に限定されないが、例えば、蓄熱材粒子の表面に熱可塑性樹脂を噴霧する方法、液中乾燥法、スプレードライング法、パンコーティング法、コアセルベーション法、オリフィス法、界面重合法、In Situ(インサイチュー)法が挙げられる。これらの方法により、芯物質を被膜によって被覆し、所望の蓄熱マイクロカプセルを得ることができる。
<Method for producing thermal storage microcapsules>
In the heat storage microcapsule of the present invention, a method for obtaining a film covering the core substance is not particularly limited. For example, a method of spraying a thermoplastic resin on the surface of the heat storage material particles, a submerged drying method, a spray drying method, a pan Examples thereof include a coating method, a coacervation method, an orifice method, an interfacial polymerization method, and an In Situ (in situ) method. By these methods, the core substance can be covered with a film to obtain a desired heat storage microcapsule.
上記方法の中でも、比較的高融点の蓄熱物質を含有しうるマイクロカプセルの場合には、得られる被膜の耐熱性の観点から、In Situ法が好ましい。本発明の蓄熱マイクロカプセルのIn Situ法による製造手順の一例を挙げると次の通りである。 Among the above methods, in the case of microcapsules that can contain a heat storage material having a relatively high melting point, the In Situ method is preferred from the viewpoint of the heat resistance of the resulting coating. An example of the production procedure of the heat storage microcapsule of the present invention by the In Situ method is as follows.
まず、蓄熱物質にエラストマーを溶解して芯物質を作成する。得られた芯物質に、メラミン、尿素モノマーといった公知の被膜形成用モノマーを溶解、混合する。このとき、更に反応促進のため、必要に応じて公知のアミン系触媒、金属系触媒等を添加してもよい。また、この時点で、所望の機能を付与するために、フィラー等のその他の添加剤を加えてもよい。 First, a core material is prepared by dissolving an elastomer in a heat storage material. A known film forming monomer such as melamine or urea monomer is dissolved and mixed in the obtained core material. At this time, in order to further accelerate the reaction, a known amine catalyst, metal catalyst or the like may be added as necessary. Further, at this point, other additives such as a filler may be added in order to impart a desired function.
次いで、得られた混合物(油相混合物)を、乳化剤の存在下で水中に乳化する。乳化時の油相混合物と水との質量比(油相混合物:水)は、加工性を得る観点から、5:95~80:20が好ましく、より好ましくは10:90~60:40である。前記乳化時の乳化剤としては、公知のアニオン性界面活性剤、ノニオン性界面活性剤、カチオン性界面活性剤、両性界面活性剤及び公知の保護コロイド剤が挙げられる。乳化剤の水に対する濃度は0.1質量%~20質量%が好ましい。 Next, the obtained mixture (oil phase mixture) is emulsified in water in the presence of an emulsifier. The mass ratio of the oil phase mixture to water during emulsification (oil phase mixture: water) is preferably 5:95 to 80:20, more preferably 10:90 to 60:40, from the viewpoint of obtaining processability. . Examples of the emulsifier at the time of emulsification include known anionic surfactants, nonionic surfactants, cationic surfactants, amphoteric surfactants and known protective colloid agents. The concentration of the emulsifier in water is preferably 0.1% by mass to 20% by mass.
乳化の際に用いられる乳化装置としては、タービン型、プロペラ型、アンカー型、リボン型等の攪拌槽、高圧乳化機、超音波乳化機、膜乳化装置、ホモジナイザー、ホモディスパー、ホモミキサー、ライン型乳化装置等の公知のものを使用することができる。これらの装置は、回分式でも連続式でもよい。 As an emulsifying device used for emulsification, turbine type, propeller type, anchor type, ribbon type and other stirring tanks, high pressure emulsifier, ultrasonic emulsifier, membrane emulsifier, homogenizer, homodisper, homomixer, line type A well-known thing, such as an emulsifier, can be used. These devices may be batch or continuous.
乳化温度は、芯物質の融点以上の温度が好ましく、0℃~95℃の範囲から選択されるのが好ましい。乳化時間(連続乳化の場合は乳化装置内の工程液滞留時間)は1秒~2時間が好ましい。乳化後、pH調整剤を添加し、所望するpHとする。必要に応じて、水溶性の触媒を添加してもよい。 The emulsification temperature is preferably a temperature equal to or higher than the melting point of the core substance, and is preferably selected from the range of 0 ° C to 95 ° C. The emulsification time (in the case of continuous emulsification, the process liquid residence time in the emulsification apparatus) is preferably 1 second to 2 hours. After emulsification, a pH adjuster is added to obtain the desired pH. If necessary, a water-soluble catalyst may be added.
得られた混合物を加熱、攪拌して重合反応を行うことによって、マイクロカプセル化を行なう。反応温度は通常0℃~95℃、好ましくは30℃~80℃である。反応時間は30分~30時間であればよいが、実用的には6時間以内で反応が完結するよう、触媒量や反応温度等を設定するのが好ましい。反応系には、反応促進と消泡の目的で、公知の消泡剤等を添加してもよい。 The resulting mixture is heated and stirred to conduct a polymerization reaction, thereby performing microencapsulation. The reaction temperature is usually 0 ° C. to 95 ° C., preferably 30 ° C. to 80 ° C. The reaction time may be 30 minutes to 30 hours, but it is preferable to set the amount of catalyst, reaction temperature, etc. so that the reaction is completed within 6 hours for practical use. A known antifoaming agent or the like may be added to the reaction system for the purpose of promoting the reaction and defoaming.
このようにして、蓄熱マイクロカプセルを水中に懸濁した水性分散液に含まれた状態(以下「スラリー」ともいう。)で得ることができる。得られたスラリーに、必要に応じて、公知の増粘安定剤、凍結防止剤、防腐剤、分散剤、比重調整剤、その他の添加剤を添加することができる。必要に応じて、希釈水を添加して固形分の濃度を調整することができる。これらの操作によって、本発明の蓄熱マイクロカプセルを蓄熱材として使用することができる。 Thus, the heat storage microcapsules can be obtained in a state (hereinafter also referred to as “slurry”) contained in an aqueous dispersion in which the heat storage microcapsules are suspended in water. A known thickening stabilizer, antifreezing agent, preservative, dispersant, specific gravity adjusting agent, and other additives can be added to the resulting slurry as necessary. If necessary, the concentration of solids can be adjusted by adding dilution water. By these operations, the heat storage microcapsules of the present invention can be used as a heat storage material.
スラリーから水を除去することにより、蓄熱マイクロカプセルが得られる。水を除去するための方法としては、マイクロカプセル分散液を、スプレードライング法、フリーズドライング法、ドラムドライング法等が挙げられる。 Heat storage microcapsules can be obtained by removing water from the slurry. Examples of the method for removing water include a spray drying method, a freeze drying method, a drum drying method, and the like for a microcapsule dispersion.
〔4.含有成分の説明〕
〈蓄熱物質〉
本発明の蓄熱材及び蓄熱マイクロカプセルで用いられる蓄熱物質について、以下に説明する。蓄熱物質としては、蓄熱容量の観点から、潜熱蓄熱物質が好ましく、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種が挙げられる。これらの中でも、化学的、物理的に安定な化合物であり、且つ高い蓄熱容量を有するため、パラフィン化合物、脂肪族アルコール類、脂肪酸のエステル化合物が好ましく、パラフィン化合物がより好ましい。なお、蓄熱物質においては、物質の比熱を利用する顕熱蓄熱による蓄熱効果を排除するものではない。
[4. Description of contained components)
<Heat storage material>
The heat storage material used in the heat storage material and the heat storage microcapsule of the present invention will be described below. The heat storage material is preferably a latent heat storage material from the viewpoint of heat storage capacity, and at least selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols. One kind is mentioned. Among these, since they are chemically and physically stable compounds and have a high heat storage capacity, paraffin compounds, aliphatic alcohols and fatty acid ester compounds are preferred, and paraffin compounds are more preferred. In addition, in the heat storage material, the heat storage effect by the sensible heat storage using the specific heat of the material is not excluded.
蓄熱物質は、蓄熱材及び蓄熱マイクロカプセルを広範な分野にて活用する観点から、示差走査熱量測定法(DSC法)により測定される融点が-30~130℃の範囲にあることが好ましく、0℃~100℃の範囲にあることがより好ましい。 The heat storage material preferably has a melting point measured by the differential scanning calorimetry (DSC method) in the range of −30 to 130 ° C. from the viewpoint of utilizing the heat storage material and the heat storage microcapsule in a wide range of fields. More preferably, the temperature is in the range of 100 ° C to 100 ° C.
また、蓄熱物質の示差走査熱量測定法(DSC法)により測定される融解熱量は、その相変化による潜熱を種々の分野で利用するという観点から、100kJ/kg以上あることが望ましい。 Also, the heat of fusion measured by the differential scanning calorimetry (DSC method) of the heat storage material is desirably 100 kJ / kg or more from the viewpoint of using latent heat due to the phase change in various fields.
本明細書における蓄熱物質の融点とは、JIS K-7121に準拠して測定した際のTimに相当する。なお、複数の融解ピークを有する蓄熱物質の融点は、より融解熱量の大きな融解ピークの補外融解開始温度とし、またその潜熱量はその融解ピークの融解熱量とした。多峰性ピークを有し個々の融解ピークの区別が付かない場合は、それらを一つの融解ピークとみなして処理したものとする。 In this specification, the melting point of the heat storage material corresponds to Tim when measured according to JIS K-7121. The melting point of the heat storage material having a plurality of melting peaks was the extrapolated melting start temperature of the melting peak having a larger heat of fusion, and the latent heat was the heat of fusion of the melting peak. When there are multi-peaks and individual melting peaks cannot be distinguished, they are treated as one melting peak.
なお、蓄熱物質は1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。 In addition, a thermal storage material may be used individually by 1 type, and may be used in combination of 2 or more type.
本発明のエマルジョン型蓄熱材において、蓄熱物質の含有量は、エラストマー100質量部、特に水添共役ジエン(共)重合体100質量部に対して、200~10000質量部であることが好ましく、300~3000質量部であることがより好ましく、400~2000質量部であることが更に好ましい。エマルジョンとした際に充分な潜熱量を確保する観点からは200質量部以上であることが好ましく、相変化を繰り返しても分散質の安定した粒径を保つ観点からは3000質量部以下であることが好ましい。 In the emulsion type heat storage material of the present invention, the content of the heat storage material is preferably 200 to 10000 parts by mass with respect to 100 parts by mass of the elastomer, particularly 100 parts by mass of the hydrogenated conjugated diene (co) polymer, It is more preferably from ˜3000 parts by mass, and still more preferably from 400 to 2,000 parts by mass. It is preferably 200 parts by mass or more from the viewpoint of securing a sufficient amount of latent heat when made into an emulsion, and 3000 parts by mass or less from the viewpoint of maintaining a stable particle size of the dispersoid even when the phase change is repeated. Is preferred.
本発明の蓄熱マイクロカプセルにおいて、蓄熱物質の含有量は、エラストマー100質量部、特に水添共役ジエン(共)重合体100質量部に対して、200~10000質量部であることが好ましく、300~4000質量部であることがより好ましく、400~2000質量部であることが更に好ましい。マイクロカプセルとした際に充分な潜熱量を確保する観点からは200質量部以上であることが好ましく、相変化を繰り返してもマイクロカプセルの安定した粒径を保つ観点からは4000質量部以下であることが好ましい。 In the heat storage microcapsule of the present invention, the content of the heat storage material is preferably 200 to 10,000 parts by weight, more preferably 300 to 10,000 parts by weight, based on 100 parts by weight of the elastomer, particularly 100 parts by weight of the hydrogenated conjugated diene (co) polymer. The amount is more preferably 4000 parts by mass, and still more preferably 400 to 2000 parts by mass. It is preferably 200 parts by mass or more from the viewpoint of securing a sufficient amount of latent heat when microcapsules are used, and is 4000 parts by mass or less from the viewpoint of maintaining a stable particle size of the microcapsules even when the phase change is repeated. It is preferable.
[パラフィン化合物]
パラフィン化合物としては、例えば、炭素数8~100のパラフィン化合物が挙げられる。なお、パラフィン化合物は1種単独で用いてもよく、2種以上を併用してもよい。炭素数の異なるパラフィン化合物を組み合わせて用いることにより、蓄熱材及び蓄熱マイクロカプセルの融点あるいは凝固点を所望の値に設定することができる。
[Paraffin compounds]
Examples of the paraffin compound include paraffin compounds having 8 to 100 carbon atoms. In addition, a paraffin compound may be used individually by 1 type, and may use 2 or more types together. By using a combination of paraffin compounds having different carbon numbers, the melting point or freezing point of the heat storage material and the heat storage microcapsule can be set to a desired value.
パラフィン化合物としては、炭素数10~30のアルキレン基を有する化合物がより好ましい。具体的には、n-ドデカン、n-テトラデカン、n-ペンタデカン、n-ヘキサデカン、n-ヘプタデカン、n-オクタデカン、n-ノナデカン、n-イコサン等の直鎖状のパラフィンや、分岐状のパラフィンが挙げられる。 As the paraffin compound, a compound having an alkylene group having 10 to 30 carbon atoms is more preferable. Specific examples include linear paraffins such as n-dodecane, n-tetradecane, n-pentadecane, n-hexadecane, n-heptadecane, n-octadecane, n-nonadecane, n-icosane, and branched paraffins. Can be mentioned.
パラフィン化合物は、潜熱量をより大きくする観点から、直鎖状のパラフィン、すなわちn-パラフィンであることが好ましい。n-パラフィンは、パラフィン化合物全体に対して70質量%以上含有されていることが好ましく、より好ましくは90質量%以上含有されていることが好ましく、特に好ましくは99質量%以上含有されていることが好ましい。 The paraffin compound is preferably a linear paraffin, that is, n-paraffin, from the viewpoint of further increasing the amount of latent heat. The n-paraffin is preferably contained in an amount of 70% by mass or more, more preferably 90% by mass or more, and particularly preferably 99% by mass or more, based on the total paraffin compound. Is preferred.
また、炭素数8~100のパラフィン化合物の一態様として、石油ワックスを用いることもできる。石油ワックスとしては、例えば、パラフィンワックス(石油又は天然ガスを原料として、減圧蒸留留出油から分離精製することにより製造される、常温において固形のワックス)、マイクロクリスタリンワックス(石油を原料として、減圧蒸留残渣油又は重質留出油から分離精製することにより製造される、常温において固形のワックス)等の脂肪族炭化水素が挙げられる。 Also, petroleum wax can be used as an embodiment of a paraffin compound having 8 to 100 carbon atoms. Examples of petroleum waxes include paraffin wax (a wax that is solid at room temperature, which is produced by separating and refining oil or natural gas as a raw material from a vacuum distillation distillate), and microcrystalline wax (a reduced pressure using petroleum as a raw material). Aliphatic hydrocarbons such as wax produced at a normal temperature by separation and purification from distillation residue oil or heavy distillate oil.
パラフィンワックスとしては、炭素数20~40程度のものが、マイクロクリスタリンワックスとしては、炭素数30~60程度のものが、融解熱量及び入手性の面で好ましい。パラフィンワックスの製品としては、例えば、「HNP-9」、「FNP-0090」、「FT115」〔いずれも日本精蝋(株)製〕が挙げられる。 From the viewpoint of heat of fusion and availability, paraffin wax having about 20 to 40 carbon atoms and microcrystalline wax having about 30 to 60 carbon atoms are preferable. Examples of paraffin wax products include “HNP-9”, “FNP-0090”, and “FT115” (all manufactured by Nippon Seiwa Co., Ltd.).
パラフィン化合物は、生活温度領域や高温領域の熱の有効利用という観点から、示差走査熱量測定法(DSC法)により測定される融点が-30~130℃の範囲にあることが好ましく、0~100℃の範囲にあることがより好ましい。また、パラフィン化合物の示差走査熱量測定法(DSC法)により測定される融解熱量は、その相変化による潜熱を種々の分野で利用するという観点から、100kJ/kg以上あることが望ましい。なお、本明細書におけるパラフィン化合物の融点とは、JIS K-7121に準拠して測定した際のTimに相当する。 The paraffin compound preferably has a melting point measured by a differential scanning calorimetry (DSC method) in the range of −30 to 130 ° C. from the viewpoint of effective use of heat in the living temperature range and the high temperature range, and 0 to 100 More preferably in the range of ° C. Further, the heat of fusion measured by the differential scanning calorimetry (DSC method) of the paraffin compound is preferably 100 kJ / kg or more from the viewpoint of utilizing latent heat due to the phase change in various fields. In addition, the melting point of the paraffin compound in the present specification corresponds to Tim when measured according to JIS K-7121.
なお、上述したパラフィン化合物に対応する融点及び融解熱量を以下に丸括弧内に示す。n-ウンデカン(-27℃、160kJ/kg)、n-ドデカン(-10℃、185kJ/kg)、n-トリデカン(-7℃、150kJ/kg)、n-テトラデカン(6℃、230kJ/kg)、n-ペンタデカン(9℃、165kJ/kg)、n-ヘキサデカン(18℃、230kJ/kg)、n-ヘプタデカン(21℃、170kJ/kg)、n-オクタデカン(28℃、240kJ/kg)、n-ノナデカン(32℃、170kJ/kg)、n-イコサン(37℃、250kJ/kg)、HNP-9(73℃、215kJ/kg)、FNP-0090(80℃、230kJ/kg)、FT115(93℃、245kJ/kg)。 The melting point and heat of fusion corresponding to the paraffin compound described above are shown in parentheses below. n-undecane (−27 ° C., 160 kJ / kg), n-dodecane (−10 ° C., 185 kJ / kg), n-tridecane (−7 ° C., 150 kJ / kg), n-tetradecane (6 ° C., 230 kJ / kg) N-pentadecane (9 ° C., 165 kJ / kg), n-hexadecane (18 ° C., 230 kJ / kg), n-heptadecane (21 ° C., 170 kJ / kg), n-octadecane (28 ° C., 240 kJ / kg), n Nonadecane (32 ° C., 170 kJ / kg), n-icosane (37 ° C., 250 kJ / kg), HNP-9 (73 ° C., 215 kJ / kg), FNP-0090 (80 ° C., 230 kJ / kg), FT115 (93 ° C, 245 kJ / kg).
[脂肪酸]
脂肪酸としては、例えば炭素数8~30の脂肪酸を用いることができ、直鎖飽和脂肪酸、直鎖不飽和脂肪酸、分岐飽和脂肪酸、及び分岐不飽和脂肪酸とに大別される。本発明においては、これらの中でも、直鎖飽和脂肪酸が好ましく用いられる。
[fatty acid]
As the fatty acid, for example, a fatty acid having 8 to 30 carbon atoms can be used, and is roughly classified into a linear saturated fatty acid, a linear unsaturated fatty acid, a branched saturated fatty acid, and a branched unsaturated fatty acid. Of these, linear saturated fatty acids are preferably used in the present invention.
直鎖飽和脂肪酸としては、例えば、オクタン酸(C8)、ノナン酸(C9)、デカン酸(カプリン酸)(C10)、ドデカン酸(ラウリン酸)(C12)、テトラデカン酸(ミリスチン酸)(C14)、ヘキサデカン酸(パルミチン酸)(C16)、オクタデカン酸(ステアリン酸)(C18)、エイコサン酸(C20)、ドコサン酸(C22)、テトラコサン酸(C24)、ヘキサコサン酸(C26)、オクタコサン酸(C28)、及びトリアコンタン酸(C30)等が挙げられ、これらの中でも、入手性の観点から、炭素数10~18の直鎖飽和脂肪酸が好ましく用いられる。 Examples of linear saturated fatty acids include octanoic acid (C8), nonanoic acid (C9), decanoic acid (capric acid) (C10), dodecanoic acid (lauric acid) (C12), and tetradecanoic acid (myristic acid) (C14). , Hexadecanoic acid (palmitic acid) (C16), octadecanoic acid (stearic acid) (C18), eicosanoic acid (C20), docosanoic acid (C22), tetracosanoic acid (C24), hexacosanoic acid (C26), octacosanoic acid (C28) And triacontanoic acid (C30) and the like. Among these, a linear saturated fatty acid having 10 to 18 carbon atoms is preferably used from the viewpoint of availability.
なお、上述した蓄熱物質に対応する融点を以下に丸括弧内に示す。デカン酸(カプリン酸)(16℃)、ドデカン酸(ラウリン酸)(44℃)、テトラデカン酸(ミリスチン酸)(58℃)、ヘキサデカン酸(パルミチン酸)(64℃)、オクタデカン酸(ステアリン酸)(69℃)。 In addition, the melting point corresponding to the heat storage material described above is shown in parentheses below. Decanoic acid (capric acid) (16 ° C), dodecanoic acid (lauric acid) (44 ° C), tetradecanoic acid (myristic acid) (58 ° C), hexadecanoic acid (palmitic acid) (64 ° C), octadecanoic acid (stearic acid) (69 ° C).
[脂肪酸のエステル化合物]
脂肪酸のエステル化合物としては、例えば、炭素数8~30の長鎖脂肪酸エステルを用いることができ、具体的には、ステアリン酸ビニル、セバシン酸ジメチル、ステアリン酸ブチル、ステアリン酸イソプロピル、パルミチン酸イソプロピル、パルミチン酸プロピル、ミリスチン酸ミリスチルが挙げられる。
[Ester compound of fatty acid]
As the fatty acid ester compound, for example, a long-chain fatty acid ester having 8 to 30 carbon atoms can be used. Specifically, vinyl stearate, dimethyl sebacate, butyl stearate, isopropyl stearate, isopropyl palmitate, Examples include propyl palmitate and myristyl myristate.
脂肪酸のエステル化合物の中では、入手性の観点から、炭素数10~18の直鎖飽和脂肪酸のメチル、エチル、プロピル、ブチル、テトラデシルエステルが好ましく用いられる。 Among fatty acid ester compounds, methyl, ethyl, propyl, butyl and tetradecyl esters of linear saturated fatty acids having 10 to 18 carbon atoms are preferably used from the viewpoint of availability.
なお、上述した蓄熱物質に対応する融点を以下に丸括弧内に示す。ステアリン酸ビニル(28℃)、セバシン酸ジメチル(21℃)、ステアリン酸ブチル(19℃)、ステアリン酸イソプロピル(16℃)、パルミチン酸イソプロピル(11℃)、パルミチン酸プロピル(10℃)、ミリスチン酸ミリスチル(40℃)。 In addition, the melting point corresponding to the heat storage material described above is shown in parentheses below. Vinyl stearate (28 ° C), dimethyl sebacate (21 ° C), butyl stearate (19 ° C), isopropyl stearate (16 ° C), isopropyl palmitate (11 ° C), propyl palmitate (10 ° C), myristic acid Myristyl (40 ° C.).
[脂肪族エーテル類]
脂肪族エーテル類としては、例えば、炭素数14~60の脂肪族エーテルを用いることができ、具体的には、ヘプチルエーテル、オクチルエーテル、テトラデシルエーテル、ヘキサデシルエーテル等が挙げられる。これらの中でも、高い潜熱量を有し、合成も容易であるという観点から、酸素原子数が一つであり、対称構造を持つエーテル化合物(対称型エーテル化合物)が好ましく用いられる。
[Aliphatic ethers]
As the aliphatic ether, for example, an aliphatic ether having 14 to 60 carbon atoms can be used, and specific examples include heptyl ether, octyl ether, tetradecyl ether, hexadecyl ether and the like. Among these, an ether compound (symmetric ether compound) having a single oxygen atom and having a symmetric structure is preferably used from the viewpoint of having a high latent heat amount and being easily synthesized.
なお、上述した蓄熱物質に対応する融点を以下に丸括弧内に示す。ヘプチルエーテル(-24℃)、オクチルエーテル(-7℃)、テトラデシルエーテル(45℃)、ヘキサデシルエーテル(55℃)。 In addition, the melting point corresponding to the heat storage material described above is shown in parentheses below. Heptyl ether (−24 ° C.), octyl ether (−7 ° C.), tetradecyl ether (45 ° C.), hexadecyl ether (55 ° C.).
[脂肪族ケトン類]
脂肪族ケトン類としては、例えば、炭素数8~30の脂肪族ケトンを用いることができ、具体的には、2-ノナノン、トリデカナール、2-ペンタデカノン、3-ヘキサデカノン、8-ペンタデカノン、4,4-ビシクロヘキサノン等が挙げられる。これらの中でも、産業上の利用に適した潜熱量を有し、合成も容易であるという観点から、酸素原子数が一つである脂肪族ケトンが好ましく用いられる。
[Aliphatic ketones]
As the aliphatic ketones, for example, aliphatic ketones having 8 to 30 carbon atoms can be used. Specifically, 2-nonanone, tridecanal, 2-pentadecanone, 3-hexadecanone, 8-pentadecanone, 4, 4-bicyclohexanone and the like can be mentioned. Among these, an aliphatic ketone having one oxygen atom is preferably used from the viewpoint of having a latent heat amount suitable for industrial use and being easily synthesized.
なお、上述した蓄熱物質に対応する融点を以下に丸括弧内に示す。2-ノナノン(-9℃)、トリデカナール(14℃)、2-ペンタデカノン(40℃)、3-ヘキサデカノン(43℃)、8-ペンタデカノン(43℃)、4,4-ビシクロヘキサノン(118℃)。 In addition, the melting point corresponding to the heat storage material described above is shown in parentheses below. 2-nonanone (-9 ° C), tridecanal (14 ° C), 2-pentadecanone (40 ° C), 3-hexadecanone (43 ° C), 8-pentadecanone (43 ° C), 4,4-bicyclohexanone (118 ° C) .
[脂肪族アルコール類]
脂肪族アルコール類としては、例えば、炭素数8~60の脂肪族アルコールを用いることができ、具体的には、2-ドデカノール、1-テトラデカノール、7-テトラデカノール、1-オクタデカノール、1-エイコサノール、1,10-デカンジオール等が挙げられる。これらの中でも、産業上の利用に適した潜熱量を得るという観点から、水酸基が分子末端に存在するアルコール化合物(末端アルコール化合物)が好ましく用いられる。
[Fatty alcohols]
As the aliphatic alcohol, for example, an aliphatic alcohol having 8 to 60 carbon atoms can be used. Specifically, 2-dodecanol, 1-tetradecanol, 7-tetradecanol, 1-octadecanol are used. 1-eicosanol, 1,10-decanediol and the like. Among these, from the viewpoint of obtaining a latent heat amount suitable for industrial use, an alcohol compound (terminal alcohol compound) in which a hydroxyl group is present at the molecular end is preferably used.
なお、上述した蓄熱物質に対応する融点を以下に丸括弧内に示す。2-ドデカノール(19℃)、1-テトラデカノール(39℃)、7-テトラデカノール(42℃)、1-オクタデカノール(59℃)、1-エイコサノール(65℃)、1,10-デカンジオール(73℃)。 In addition, the melting point corresponding to the heat storage material described above is shown in parentheses below. 2-dodecanol (19 ° C), 1-tetradecanol (39 ° C), 7-tetradecanol (42 ° C), 1-octadecanol (59 ° C), 1-eicosanol (65 ° C), 1,10- Decanediol (73 ° C.).
〈エラストマー〉
本発明の蓄熱材及び蓄熱マイクロカプセルで用いられるエラストマーについて、以下に説明する。本発明の蓄熱材では、蓄熱物質が相変化を繰り返しても安定した分散質の粒径を保つためにエラストマーが用いられる。本発明の蓄熱マイクロカプセルでは、被膜が劣化及び破損しても被膜からの蓄熱物質の漏出を防ぐためにエラストマーが用いられる。本発明の蓄熱マイクロカプセルでは、エラストマーが蓄熱物質を包接するような状態とすると、被膜からの蓄熱物質の漏出を抑制することができるため好ましい。
<Elastomer>
The elastomer used in the heat storage material and the heat storage microcapsule of the present invention will be described below. In the heat storage material of the present invention, an elastomer is used to maintain a stable particle size of the dispersoid even when the heat storage material repeats phase changes. In the heat storage microcapsule of the present invention, an elastomer is used to prevent leakage of the heat storage material from the film even if the film is deteriorated or broken. In the heat storage microcapsule of the present invention, it is preferable that the elastomer encloses the heat storage material because leakage of the heat storage material from the coating can be suppressed.
エラストマーとしては、例えば、共役ジエンゴム(ただし、水添共役ジエン(共)重合体を除く。以下同じ。)、エチレン・α-オレフィン共重合体ゴム、水添共役ジエン(共)重合体が挙げられ、その他、エチレン・酢酸ビニル共重合体等を挙げることもできる。これらは、1種単独で使用してもよく、2種以上を併用してもよい。 Examples of the elastomer include conjugated diene rubber (excluding hydrogenated conjugated diene (co) polymer; the same applies hereinafter), ethylene / α-olefin copolymer rubber, and hydrogenated conjugated diene (co) polymer. Other examples include ethylene / vinyl acetate copolymers. These may be used alone or in combination of two or more.
エラストマーは、ゴム弾性を有し、蓄熱物質を良好に包接するバインダー成分として働くため、蓄熱材においては分散質の形状安定性の維持に好ましく、蓄熱マイクロカプセルにおいては被膜からの蓄熱物質の漏出を防ぐことができる。とくに、熱可塑性エラストマーは、製造時において成型加工を繰り返し行うことが可能であるため好ましく、相分離や蓄熱物質のブリード(染出し)防止、及び長期耐久性の観点から、水添共役ジエン(共)重合体がより好ましい。 Elastomers have rubber elasticity and work as a binder component that satisfactorily encloses the heat storage material, so that it is preferable for maintaining the shape stability of the dispersoid in the heat storage material, and in the heat storage microcapsule, the heat storage material leaks from the coating. Can be prevented. In particular, thermoplastic elastomers are preferred because they can be repeatedly molded during production, and hydrogenated conjugated dienes (co-polymers) from the viewpoints of phase separation, prevention of bleed of heat storage materials, and long-term durability. ) A polymer is more preferred.
エラストマーは、ゲルパーミエーションクロマトグラフィー法により測定されるポリスチレン換算の重量平均分子量(以下「Mw」ともいう。)が1万~70万であることが好ましく、10万~50万であることがより好ましく、20万~50万であることが特に好ましい。蓄熱材が所要の力学的性質を得るために、また相分離や蓄熱物質のブリードを防ぐためには、Mwが1万以上であることが好ましく、蓄熱材を成形加工するための流動性を確保するためには、Mwが70万以下であることが好ましい。 The elastomer preferably has a polystyrene-equivalent weight average molecular weight (hereinafter also referred to as “Mw”) measured by a gel permeation chromatography method of 10,000 to 700,000, more preferably 100,000 to 500,000. The number is preferably 200,000 to 500,000. In order for the heat storage material to obtain the required mechanical properties and to prevent phase separation and bleeding of the heat storage material, it is preferable that Mw is 10,000 or more, and ensure fluidity for molding the heat storage material. Therefore, it is preferable that Mw is 700,000 or less.
[共役ジエンゴム]
共役ジエンゴム(ただし、水添共役ジエン(共)重合体を除く。)としては、例えば、天然ゴム;ブタジエンゴム(BR)、スチレン・ブタジエンゴム(SBR)、ニトリルゴム(NBR)、イソプレンゴム(IR)、ブチルゴム(IIR)等の合成ゴムが挙げられる。
[Conjugated diene rubber]
Conjugated diene rubbers (excluding hydrogenated conjugated diene (co) polymers) include, for example, natural rubber; butadiene rubber (BR), styrene-butadiene rubber (SBR), nitrile rubber (NBR), isoprene rubber (IR) ) And synthetic rubber such as butyl rubber (IIR).
[エチレン・α-オレフィン共重合体ゴム]
エチレン・α-オレフィン共重合体ゴムとしては、例えば、エチレンとα-オレフィンとの二元共重合体ゴム(例:エチレン・プロピレン共重合体ゴム(EPM))、エチレンとα-オレフィンと非共役ジエンとの三元共重合体ゴム(例:エチレン・プロピレン・ジエン共重合体ゴム(EPDM))が挙げられる。
[Ethylene / α-olefin copolymer rubber]
Examples of the ethylene / α-olefin copolymer rubber include a binary copolymer rubber of ethylene and α-olefin (eg, ethylene / propylene copolymer rubber (EPM)), non-conjugated with ethylene and α-olefin. And terpolymer rubber with diene (eg, ethylene / propylene / diene copolymer rubber (EPDM)).
上記α-オレフィンとしては、例えば、プロピレン、1-オクテン等の炭素数3~20、好ましくは炭素数3~8のα-オレフィンが挙げられる。α-オレフィンは、1種単独で使用してもよく、2種以上を併用してもよい。 Examples of the α-olefin include α-olefins having 3 to 20 carbon atoms, preferably 3 to 8 carbon atoms such as propylene and 1-octene. The α-olefin may be used alone or in combination of two or more.
上記非共役ジエンとしては、例えば、エチリデン-2-ノルボルネンが挙げられる。非共役ジエンは、1種単独で使用してもよく、2種以上を併用してもよい。 Examples of the non-conjugated diene include ethylidene-2-norbornene. A nonconjugated diene may be used individually by 1 type, and may use 2 or more types together.
[水添共役ジエン(共)重合体]
水添共役ジエン(共)重合体としては、例えば、スチレン-エチレン/ブチレン-スチレンブロック(共)重合体(SEBS)、スチレン-エチレン/プロピレン-スチレンブロック(共)重合体(SEPS)、スチレン-エチレン/ブチレンブロック(共)重合体(SEB)、スチレン-エチレン/プロピレンブロック(共)重合体(SEP)等のアルケニル芳香族化合物及び共役ジエン化合物のブロック(共)重合体の水素添加物;スチレン-エチレン/ブチレン-オレフィン結晶ブロック(共)重合体(SEBC)等のアルケニル芳香族化合物-オレフィン結晶系ブロック(共)重合体、オレフィン結晶-エチレン/ブチレン-オレフィン結晶ブロック(共)重合体(CEBC)等のオレフィン結晶系ブロック(共)重合体などのオレフィン系エラストマーが挙げられる。
[Hydrogenated conjugated diene (co) polymer]
Examples of the hydrogenated conjugated diene (co) polymer include styrene-ethylene / butylene-styrene block (co) polymer (SEBS), styrene-ethylene / propylene-styrene block (co) polymer (SEPS), and styrene- Hydrogenated products of block (co) polymers of alkenyl aromatic compounds and conjugated diene compounds such as ethylene / butylene block (co) polymer (SEB) and styrene-ethylene / propylene block (co) polymer (SEP); styrene Alkenyl aromatic compounds such as ethylene / butylene-olefin crystal block (co) polymer (SEBC), olefin crystal block (co) polymer, olefin crystal, ethylene / butylene-olefin crystal block (co) polymer (CEBC) Olefin crystal block (co) polymers such as olefins Elastomer, and the like.
水添共役ジエン(共)重合体は、共役ジエン化合物に由来する構成単位(a-1)(以下「構成単位(a-1)」ともいう。)を含み、ビニル結合含量が30モル%未満の重合体ブロック(A)と、共役ジエン化合物に由来する構成単位(b-1)(以下「構成単位(b-1)」ともいう。)を含み、ビニル結合含量が30~95モル%の重合体ブロック(B)と、アルケニル芳香族化合物に由来する構成単位(c-1)(以下「構成単位(c-1)」ともいう。)を、50質量%を超えて含む重合体ブロック(C)とからなる群より選ばれた少なくとも一種の重合体ブロックを有するブロック(共)重合体を水素添加して得られる重合体であることが好ましい。なお、本明細書において「化合物に由来する構成単位」とは、通常、当該化合物の重合性二重結合部分の反応に基づく構成単位を意味する。 The hydrogenated conjugated diene (co) polymer contains a structural unit (a-1) derived from a conjugated diene compound (hereinafter also referred to as “structural unit (a-1)”), and has a vinyl bond content of less than 30 mol%. And a structural unit (b-1) derived from a conjugated diene compound (hereinafter also referred to as “structural unit (b-1)”) and having a vinyl bond content of 30 to 95 mol%. A polymer block containing more than 50 mass% of the polymer block (B) and the structural unit (c-1) derived from an alkenyl aromatic compound (hereinafter also referred to as “structural unit (c-1)”) ( The polymer is preferably a polymer obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of C). In the present specification, the “structural unit derived from a compound” usually means a structural unit based on the reaction of a polymerizable double bond moiety of the compound.
[ブロック(共)重合体]
(1)重合体ブロック(A)
重合体ブロック(A)は、共役ジエン化合物に由来する構成単位(a-1)を含む重合体ブロックである。共役ジエン化合物としては、例えば、1,3-ブタジエン、イソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、2-メチル-1,3-ペンタジエン、1,3-ヘキサジエン、4,5-ジエチル-1,3-オクタジエン、クロロプレンが挙げられる。これらの中でも、入手性、また物性の優れた蓄熱材及び蓄熱マイクロカプセルを得る観点から、1,3-ブタジエン、イソプレン、1,3-ペンタジエンが好ましく、1,3-ブタジエンが更に好ましい。なお、共役ジエン化合物は、1種単独で使用してもよく、2種以上を併用してもよい。
[Block (co) polymer]
(1) Polymer block (A)
The polymer block (A) is a polymer block containing a structural unit (a-1) derived from a conjugated diene compound. Examples of the conjugated diene compound include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, Examples include 4,5-diethyl-1,3-octadiene and chloroprene. Among these, 1,3-butadiene, isoprene and 1,3-pentadiene are preferable, and 1,3-butadiene is more preferable from the viewpoint of obtaining a heat storage material and a heat storage microcapsule excellent in availability and physical properties. In addition, a conjugated diene compound may be used individually by 1 type, and may use 2 or more types together.
構成単位(a-1)は、1,3-ブタジエンに由来する構成単位を95~100質量%含む構成単位であることが好ましく、1,3-ブタジエンに由来する構成単位のみからなる構成単位であることが特に好ましい。 The structural unit (a-1) is preferably a structural unit containing 95 to 100% by mass of a structural unit derived from 1,3-butadiene, and is a structural unit composed only of a structural unit derived from 1,3-butadiene. It is particularly preferred.
重合体ブロック(A)における構成単位(a-1)の含有割合は、蓄熱材及び蓄熱マイクロカプセルの成形加工時の流動性を保つ観点から、重合体ブロック(A)に対して95質量%以上が好ましく、重合体ブロック(A)が構成単位(a-1)のみからなることがより好ましい。 The content ratio of the structural unit (a-1) in the polymer block (A) is 95% by mass or more based on the polymer block (A) from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule. The polymer block (A) is more preferably composed of only the structural unit (a-1).
重合体ブロック(A)中のビニル結合含量は、蓄熱材及び蓄熱マイクロカプセルを形成した際の形状保持性を保つ観点より、30モル%未満であり、好ましくは20モル%未満であり、より好ましくは18モル%以下である。重合体ブロック(A)中のビニル結合含量の下限値は特に限定されるものではない。 The vinyl bond content in the polymer block (A) is less than 30 mol%, preferably less than 20 mol%, more preferably from the viewpoint of maintaining shape retention when the heat storage material and the heat storage microcapsule are formed. Is 18 mol% or less. The lower limit of the vinyl bond content in the polymer block (A) is not particularly limited.
なお、本明細書において、ビニル結合含量とは、水添前の重合体ブロック中に1,2-結合、3,4-結合及び1,4-結合の結合様式で組み込まれている共役ジエン化合物のうち、1,2-結合及び3,4-結合で組み込まれているものの合計割合(モル%基準)である。 In the present specification, the vinyl bond content is a conjugated diene compound incorporated in a polymer block before hydrogenation in a 1,2-bond, 3,4-bond and 1,4-bond bond mode. Of these, the total ratio (based on mol%) of those incorporated by 1,2-bonds and 3,4-bonds.
(2)重合体ブロック(B)
重合体ブロック(B)は、共役ジエン化合物に由来する構成単位(b-1)を含む重合体ブロックであり、蓄熱材及び蓄熱マイクロカプセルへの軟質化の付与の効果を得る、或いは重合体ブロック(B)の結晶化を防止するという観点からは、アルケニル芳香族化合物に由来する構成単位(以下「構成単位(b-2)」ともいう。)を更に含む重合体ブロックであってもよい。
(2) Polymer block (B)
The polymer block (B) is a polymer block containing the structural unit (b-1) derived from the conjugated diene compound, and has an effect of imparting softening to the heat storage material and the heat storage microcapsule, or the polymer block From the viewpoint of preventing crystallization of (B), it may be a polymer block further comprising a structural unit derived from an alkenyl aromatic compound (hereinafter also referred to as “structural unit (b-2)”).
この共役ジエン化合物としては、例えば、構成単位(a-1)にて列挙した共役ジエン化合物と同様の化合物を使用することができ、好ましい化合物も同様である。構成単位(a-1)、(b-1)における共役ジエン化合物は、同一であってもよく、異なっていてもよい。 As this conjugated diene compound, for example, compounds similar to the conjugated diene compounds listed in the structural unit (a-1) can be used, and preferred compounds are also the same. The conjugated diene compounds in the structural units (a-1) and (b-1) may be the same or different.
構成単位(b-1)は、1,3-ブタジエン及び/又はイソプレンに由来する構成単位を合計で95~100質量%含む構成単位であることが好ましく、1,3-ブタジエン及び/又はイソプレンに由来する構成単位のみからなる構成単位であることがさらに好ましい。 The structural unit (b-1) is preferably a structural unit containing a total of 95 to 100% by mass of structural units derived from 1,3-butadiene and / or isoprene, and includes 1,3-butadiene and / or isoprene. More preferably, it is a structural unit consisting only of the derived structural unit.
重合体ブロック(B)における構成単位(b-1)の含有割合は、重合体ブロック(B)に対して50質量%以上が好ましく、70質量%以上がより好ましく、80質量%以上が特に好ましい。 The content ratio of the structural unit (b-1) in the polymer block (B) is preferably 50% by mass or more, more preferably 70% by mass or more, and particularly preferably 80% by mass or more with respect to the polymer block (B). .
重合体ブロック(B)が構成単位(b-2)を更に含む場合、構成単位(b-2)の含有割合は、蓄熱材及び蓄熱マイクロカプセルの成形加工時の流動性を保つ観点から、重合体ブロック(B)に対して50質量%以下であることが好ましい。 When the polymer block (B) further contains the structural unit (b-2), the content ratio of the structural unit (b-2) is heavy from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule. It is preferable that it is 50 mass% or less with respect to a unification block (B).
重合体ブロック(B)における構成単位(b-1)/構成単位(b-2)の質量比は、好ましくは100/0~50/50、より好ましくは100/0~70/30、さらに好ましくは100/0~80/20である。 The mass ratio of the structural unit (b-1) / structural unit (b-2) in the polymer block (B) is preferably 100/0 to 50/50, more preferably 100/0 to 70/30, and even more preferably. Is 100/0 to 80/20.
アルケニル芳香族化合物としては、例えば、スチレン、t-ブチルスチレン、α-メチルスチレン、p-メチルスチレン、ジビニルベンゼン、N,N-ジエチル-p-アミノスチレン、ビニルピリジンが挙げられる。これらの中でも、入手性、重合容易性の観点から、スチレン、α-メチルスチレンが好ましい。 Examples of the alkenyl aromatic compound include styrene, t-butylstyrene, α-methylstyrene, p-methylstyrene, divinylbenzene, N, N-diethyl-p-aminostyrene, and vinylpyridine. Among these, styrene and α-methylstyrene are preferable from the viewpoint of availability and ease of polymerization.
なお、重合体ブロック(B)が、構成単位(b-1)と構成単位(b-2)とを含む共重合ブロックである場合、構成単位(b-1)の分布は、ランダム、テーパー(分子鎖に沿って構成単位(b-1)が増加又は減少するもの)、一部ブロック状、又はこれらの任意の組合せのいずれであってもよい。 In the case where the polymer block (B) is a copolymer block containing the structural unit (b-1) and the structural unit (b-2), the distribution of the structural unit (b-1) is random, tapered ( The structural unit (b-1) increases or decreases along the molecular chain), a partial block shape, or any combination thereof.
重合体ブロック(B)中のビニル結合含量は、30~95モル%であり、好ましくは30~85モル%であり、更に好ましくは40~75モル%である。蓄熱材及び蓄熱マイクロカプセルを形成した際に蓄熱物質のブリードを防ぐ観点から、重合体ブロック(B)中のビニル結合含量は30モル%以上であることが好ましい。 The vinyl bond content in the polymer block (B) is 30 to 95 mol%, preferably 30 to 85 mol%, more preferably 40 to 75 mol%. From the viewpoint of preventing bleeding of the heat storage material when the heat storage material and the heat storage microcapsule are formed, the vinyl bond content in the polymer block (B) is preferably 30 mol% or more.
(3)重合体ブロック(C)
重合体ブロック(C)は、アルケニル芳香族化合物に由来する構成単位(c-1)を、50質量%を超えて含む重合体ブロックであり、好ましくは構成単位(c-1)のみからなる重合体ブロックである。構成単位(c-1)におけるアルケニル芳香族化合物としては、構成単位(b-2)におけるアルケニル芳香族化合物と同様の化合物が挙げられ、好ましい化合物もまた同様である。
(3) Polymer block (C)
The polymer block (C) is a polymer block containing more than 50% by mass of the structural unit (c-1) derived from the alkenyl aromatic compound, and preferably a polymer block consisting of only the structural unit (c-1). It is a coalesced block. Examples of the alkenyl aromatic compound in the structural unit (c-1) include the same compounds as the alkenyl aromatic compound in the structural unit (b-2), and preferred compounds are also the same.
(4)ブロック構成
ブロック(共)重合体が重合体ブロック(C)を有さない場合、ブロック(共)重合体において、重合体ブロック(A)と重合体ブロック(B)との質量換算の比率((A)/(B))は、通常5/95~50/50であり、好ましくは10/90~40/60である。蓄熱材及び蓄熱マイクロカプセルを形成した際に形状保持性を確保する観点からは、重合体ブロック(A)の比率が5以上、重合体ブロック(B)の比率が95以下であることが好ましい。一方、蓄熱材及び蓄熱マイクロカプセルを形成した際に蓄熱物質のブリードを防ぐ観点からは、重合体ブロック(A)の比率が50以下、重合体ブロック(B)の比率が50以上であることが好ましい。
(4) Block configuration When the block (co) polymer does not have the polymer block (C), in the block (co) polymer, the mass conversion of the polymer block (A) and the polymer block (B) The ratio ((A) / (B)) is usually 5/95 to 50/50, preferably 10/90 to 40/60. From the viewpoint of ensuring shape retention when the heat storage material and the heat storage microcapsules are formed, the ratio of the polymer block (A) is preferably 5 or more and the ratio of the polymer block (B) is 95 or less. On the other hand, from the viewpoint of preventing bleeding of the heat storage material when the heat storage material and the heat storage microcapsule are formed, the ratio of the polymer block (A) is 50 or less, and the ratio of the polymer block (B) is 50 or more. preferable.
次に、ブロック(共)重合体が、重合体ブロック(C)を有し、かつ両末端に重合体ブロック(C)を有しない場合、重合体ブロック(A)及び重合体ブロック(B)と重合体ブロック(C)との質量換算の比率({(A)+(B)}/(C))は、通常80/20~99/1であり、好ましくは85/15~95/5である。重合体ブロック(C)の比率は、溶融時の加工性(成形加工時の流動性)を保つ観点から20以下であることが好ましい。 Next, when the block (co) polymer has the polymer block (C) and does not have the polymer block (C) at both ends, the polymer block (A) and the polymer block (B) The mass conversion ratio ({(A) + (B)} / (C)) with the polymer block (C) is usually 80/20 to 99/1, preferably 85/15 to 95/5. is there. The ratio of the polymer block (C) is preferably 20 or less from the viewpoint of maintaining the workability during melting (fluidity during molding).
さらに、ブロック(共)重合体が重合体ブロック(C)を両末端に有する場合、重合体ブロック(A)及び重合体ブロック(B)と重合体ブロック(C)との質量換算の比率(A)/(B)/(C)は、通常0/80/20~49.5/49.5/1である。重合体ブロック(C)の比率は、溶融時の加工性(成形加工時の流動性)を保つ観点から20質量%以下であることが好ましい。 Further, when the block (co) polymer has a polymer block (C) at both ends, the polymer block (A) and the ratio in terms of mass of the polymer block (B) and the polymer block (C) (A ) / (B) / (C) is usually from 0/80/20 to 49.5 / 49.5 / 1. The ratio of the polymer block (C) is preferably 20% by mass or less from the viewpoint of maintaining the workability during melting (fluidity during molding).
ブロック(共)重合体において、アルケニル芳香族化合物に由来する構成単位の含有割合は、蓄熱材及び蓄熱マイクロカプセルの成形加工時の流動性を保つ観点から、ブロック(共)重合体に対して20質量%以下であることが好ましく、15質量%以下であることがより好ましい。ここでアルケニル芳香族化合物に由来する構成単位の含有割合は、例えば、重合体ブロック(B)中の構成単位(b-2)及び重合体ブロック(C)中の構成単位(c-1)の合計の含有割合を指す(もちろん、いずれかが含まれない場合もある)。 In the block (co) polymer, the content ratio of the structural unit derived from the alkenyl aromatic compound is 20 with respect to the block (co) polymer from the viewpoint of maintaining fluidity during the molding process of the heat storage material and the heat storage microcapsule. It is preferable that it is mass% or less, and it is more preferable that it is 15 mass% or less. Here, the content ratio of the structural unit derived from the alkenyl aromatic compound is, for example, that of the structural unit (b-2) in the polymer block (B) and the structural unit (c-1) in the polymer block (C). Refers to the total content (of course, either may not be included).
水添共役ジエン(共)重合体におけるブロック(共)重合体の構造は、上記要件を満たすものであればいかなるものでもよく、例えば、下記構造式(1)~(8)で表される構造が挙げられる。 The structure of the block (co) polymer in the hydrogenated conjugated diene (co) polymer may be any as long as it satisfies the above requirements. For example, the structure represented by the following structural formulas (1) to (8) Is mentioned.
構造式(1): (A-B)n1
構造式(2): (A-B)n2-A
構造式(3): (B-A)n3-B
構造式(4): (A-B-C)n4
構造式(5): A-(B-C)n5
構造式(6): (A-B)n6-C
構造式(7): (C-B-C)n7
構造式(8): (C-B)n8
構造式(1)~(8)中、Aは重合体ブロック(A)を示し、Bは重合体ブロック(B)を示し、Cは重合体ブロック(C)を示し、n1~n8は1以上の整数を示す。
Structural formula (1): (AB) n1
Structural formula (2): (AB) n2-A
Structural formula (3): (BA) n3-B
Structural formula (4): (ABC) n4
Structural formula (5): A- (BC) n5
Structural formula (6): (AB) n6-C
Structural formula (7): (CBC) n7
Structural formula (8): (CB) n8
In structural formulas (1) to (8), A represents a polymer block (A), B represents a polymer block (B), C represents a polymer block (C), and n1 to n8 are 1 or more. Indicates an integer.
ここで、上記構造式(1)~(8)で表されるブロック(共)重合体中、重合体ブロック(A)、重合体ブロック(B)及び重合体ブロック(C)の少なくともいずれかが2以上存在する場合、それぞれの重合体ブロックは、同一であってもよく、異なっていてもよい。 Here, in the block (co) polymer represented by the structural formulas (1) to (8), at least one of the polymer block (A), the polymer block (B), and the polymer block (C) is present. When two or more are present, each polymer block may be the same or different.
また、ブロック(共)重合体の構造は、例えば、下記構造式(9)~(15)で表される構造のように、カップリング剤残基を介して(共)重合体ブロックが延長又は分岐されたものであってもよい。 In addition, the structure of the block (co) polymer is such that the (co) polymer block extends or is coupled via a coupling agent residue as in the structures represented by the following structural formulas (9) to (15). It may be branched.
構造式(9): (A-B)mX
構造式(10): (B-A)mX
構造式(11): (A-B-A)mX
構造式(12): (B-A-B)mX
構造式(13): (A-B-C)mX
構造式(14): (A-B-C)X(C-B)
構造式(15): (C-B)mX
構造式(9)~(15)中、Aは重合体ブロック(A)を示し、Bは重合体ブロック(B)を示し、Cは重合体ブロック(C)を示し、mは2以上の整数を示し、Xはカップリング剤残基を示す。
Structural formula (9): (AB) mX
Structural formula (10): (BA) mX
Structural formula (11): (ABA) mX
Structural formula (12): (BAB) mX
Structural formula (13): (ABC) mX
Structural formula (14): (ABC) X (CB)
Structural formula (15): (CB) mX
In structural formulas (9) to (15), A represents a polymer block (A), B represents a polymer block (B), C represents a polymer block (C), and m represents an integer of 2 or more. And X represents a coupling agent residue.
ブロック(共)重合体の構造は、上記構造式(1)~(15)で表される構造の中でも、構造式(1)、(2)、(3)、(4)又は(9)で表される構造が好ましい。 Among the structures represented by the structural formulas (1) to (15), the structure of the block (co) polymer is represented by the structural formula (1), (2), (3), (4) or (9). The structure represented is preferred.
ブロック(共)重合体におけるカップリング率は、加工性や蓄熱物質のブリード性を考慮すると、50~90%であることが好ましい。なお、カップリング剤を介して分子が連結される割合を、カップリング率とする。 The coupling rate in the block (co) polymer is preferably 50 to 90% in consideration of processability and bleeding properties of the heat storage material. In addition, let the ratio by which a molecule | numerator is connected through a coupling agent be a coupling rate.
カップリング剤としては、例えば、1,2-ジブロモエタン、メチルジクロロシラン、ジメチルジクロロシラン、トリクロロシラン、メチルトリクロロシラン、テトラクロロシラン、テトラメトキシシラン、ジビニルベンゼン、アジピン酸ジエチル、アジピン酸ジオクチル、ベンゼン-1,2,4-トリイソシアナート、トリレンジイソシアナート、エポキシ化1,2-ポリブタジエン、エポキシ化アマニ油、テトラクロロゲルマニウム、テトラクロロスズ、ブチルトリクロロスズ、ブチルトリクロロシラン、ジメチルクロロシラン、1,4-クロロメチルベンゼン、ビス(トリクロロシリル)エタンが挙げられる。 Examples of the coupling agent include 1,2-dibromoethane, methyldichlorosilane, dimethyldichlorosilane, trichlorosilane, methyltrichlorosilane, tetrachlorosilane, tetramethoxysilane, divinylbenzene, diethyl adipate, dioctyl adipate, benzene- 1,2,4-triisocyanate, tolylene diisocyanate, epoxidized 1,2-polybutadiene, epoxidized linseed oil, tetrachlorogermanium, tetrachlorotin, butyltrichlorotin, butyltrichlorosilane, dimethylchlorosilane, 1,4 -Chloromethylbenzene, bis (trichlorosilyl) ethane.
ブロック(共)重合体としては、上記のようなブロック(共)重合体を1種単独で用いることもできるが、2種以上のブロック(共)重合体を混合して用いることもできる。ブロック(共)重合体の組合せとしては、例えば、A-B-A/A-B、(A-B)2-X/A-B、(A-B)4-X/A-B、(A-B)4-X/(A-B)2-X/A-B、(A-B)4-X/(A-B)3-X/(A-B)2-X/A-B、A-B-C/A-B、(A-B-C)2/A-B、(A-B-C)2-X/A-B、C-B-C/A-B(ただし、Aは重合体ブロック(A)を示し、Bは重合体ブロック(B)を示し、Cは重合体ブロック(C)を示し、Xはカップリング剤残基を示す。)が挙げられる。 As the block (co) polymer, the above block (co) polymers can be used alone, or two or more block (co) polymers can be mixed and used. Examples of combinations of block (co) polymers include: ABA / AB, (AB) 2-X / AB, (AB) 4-X / AB, ( AB) 4-X / (AB) 2-X / AB, (AB) 4-X / (AB) 3-X / (AB) 2-X / A- B, ABC / AB, (ABC) 2 / AB, (ABC) 2-X / AB, CBC / AB ( However, A shows a polymer block (A), B shows a polymer block (B), C shows a polymer block (C), X shows a coupling agent residue.
なお、ブロック(共)重合体は、例えば特許第3134504号、特許第3360411号記載の方法により製造することができる。 In addition, a block (co) polymer can be manufactured by the method of patent 3134504 and patent 3360411, for example.
[水添共役ジエン(共)重合体の物性]
水添共役ジエン(共)重合体は、ポリスチレン換算の重量平均分子量(以下「Mw」ともいう。)が1万~70万であることが好ましく、10万~50万であることが更に好ましく、20万~50万であることが特に好ましい。所要の力学的性質を得るためには、Mwが前記下限値以上であることが好ましく、加工時の流動性を確保するためには、Mwが前記上限値以下であることが好ましい。
[Physical properties of hydrogenated conjugated diene (co) polymer]
The hydrogenated conjugated diene (co) polymer has a polystyrene equivalent weight average molecular weight (hereinafter also referred to as “Mw”) of preferably 10,000 to 700,000, more preferably 100,000 to 500,000. Particularly preferred is 200,000 to 500,000. In order to obtain the required mechanical properties, Mw is preferably equal to or greater than the lower limit, and in order to ensure fluidity during processing, Mw is preferably equal to or less than the upper limit.
水添共役ジエン(共)重合体は、示差走査式熱量測定法(DSC法)により測定される融点が70~140℃の範囲にあることが好ましく、80~120℃の範囲にあることがより好ましい。なお、本明細書における水添共役ジエン(共)重合体の融点とは、JIS K-7121に準拠して測定した際のTimに相当する。 The hydrogenated conjugated diene (co) polymer preferably has a melting point measured by differential scanning calorimetry (DSC method) in the range of 70 to 140 ° C., more preferably in the range of 80 to 120 ° C. preferable. In the present specification, the melting point of the hydrogenated conjugated diene (co) polymer corresponds to Tim when measured according to JIS K-7121.
水添共役ジエン(共)重合体のメルトフローレート(以下「MFR」ともいう。)の値は特に限定されるものではないが、一般に0.01~100g/10minであることが好ましい。なお、本明細書において、水添共役ジエン(共)重合体のMFRは、JIS K-7210に準拠して、230℃、10kgの荷重で測定した値である。 The value of the melt flow rate (hereinafter also referred to as “MFR”) of the hydrogenated conjugated diene (co) polymer is not particularly limited, but is generally preferably 0.01 to 100 g / 10 min. In the present specification, the MFR of the hydrogenated conjugated diene (co) polymer is a value measured under a load of 230 ° C. and 10 kg in accordance with JIS K-7210.
水添共役ジエン(共)重合体は、1種単独で用いることもできるが、2種以上の水添共役ジエン(共)重合体を混合して用いることもできる。水添共役ジエン(共)重合体の組合せとしては、例えば、A-B-Aの水添物/A-Bの水添物、(A-B)2-Xの水添物/A-Bの水添物、(A-B)4-Xの水添物/A-Bの水添物、(A-B)4-Xの水添物/(A-B)2-Xの水添物/A-Bの水添物、(A-B)4-Xの水添物/(A-B)3-Xの水添物/(A-B)2-Xの水添物/A-Bの水添物、A-B-Cの水添物/A-Bの水添物、(A-B-C)2の水添物/A-Bの水添物、(A-B-C)2-Xの水添物/A-Bの水添物、C-B-Cの水添物/A-Bの水添物(ただし、Aは重合体ブロック(A)を示し、Bは重合体ブロック(B)を示し、Cは重合体ブロック(C)を示し、Xはカップリング剤残基を示す。)が挙げられる。 The hydrogenated conjugated diene (co) polymer can be used alone, or two or more hydrogenated conjugated diene (co) polymers can be mixed and used. Examples of combinations of hydrogenated conjugated diene (co) polymers include: ABA hydrogenated product / AB hydrogenated product, (AB) 2-X hydrogenated product / AB Hydrogenated product, (AB) 4-X hydrogenated product / AB hydrogenated product, (AB) 4-X hydrogenated product / (AB) 2-X hydrogenated product / AB hydrogenated product, (AB) 4-X hydrogenated product / (AB) 3-X hydrogenated product / (AB) 2-X hydrogenated product / A -B hydrogenated product, ABC-hydrogenated product / AB hydrogenated product, (ABBC) 2 hydrogenated product / AB hydrogenated product, (AB -C) 2-X hydrogenated product / AB hydrogenated product, CBC hydrogenated product / AB hydrogenated product (where A represents a polymer block (A), B represents a polymer block (B), C represents a polymer block (C), and X represents a coupling agent residue.
上述したように、ブロック(共)重合体の構造は、構造式(1)、(2)、(3)、(4)又は(9)で表される構造が好ましい。重合体ブロック(A)は、ビニル結合含量が30モル%未満の重合体ブロックであるので、水素添加により、ポリエチレンに類似の構造となり、結晶性のよい重合体ブロックとなる。重合体ブロック(B)は、ビニル結合含量が30~95モル%の重合体ブロックであるので、重合体ブロック(B)は、水素添加により、例えば、構成単位(b-1)における共役ジエン化合物が1,3-ブタジエンの場合、ゴム状であるエチレン-ブチレン(共)重合体と類似の構造となり、柔らかい重合体ブロックとなる。このような観点から、ブロック(共)重合体は、重合体ブロック(A)と重合体ブロック(B)とを少なくとも有し、少なくとも一方の末端が重合体ブロック(A)である構成であることが好ましく、重合体ブロック(A)が両末端に、重合体ブロック(B)が中間に存在する構成であることがより好ましい。 As described above, the structure of the block (co) polymer is preferably a structure represented by the structural formula (1), (2), (3), (4) or (9). Since the polymer block (A) is a polymer block having a vinyl bond content of less than 30 mol%, it becomes a polymer block having a good crystallinity and having a structure similar to polyethylene by hydrogenation. Since the polymer block (B) is a polymer block having a vinyl bond content of 30 to 95 mol%, the polymer block (B) can be converted into, for example, a conjugated diene compound in the structural unit (b-1) by hydrogenation. Is 1,3-butadiene, it has a structure similar to that of a rubber-like ethylene-butylene (co) polymer and becomes a soft polymer block. From such a viewpoint, the block (co) polymer has at least a polymer block (A) and a polymer block (B), and at least one terminal is a polymer block (A). It is more preferable that the polymer block (A) is present at both ends and the polymer block (B) is present in the middle.
また、構成単位(a-1)、(b-1)における共役ジエン化合物が1,3-ブタジエンの場合、オレフィン結晶-エチレン/ブチレン-オレフィン結晶ブロックポリマー構造に類似した構造を有する。このような構造の水添共役ジエン(共)重合体を用いることで、蓄熱物質との親和性が良く、蓄熱物質とともに、蓄熱材では分散質を、蓄熱マイクロカプセルでは芯物質を構成したときに、相変化を繰り返しても、分散質が安定した粒径を保つ蓄熱材を、また安定した粒径を保つ蓄熱マイクロカプセルを得ることができる。 Further, when the conjugated diene compound in the structural units (a-1) and (b-1) is 1,3-butadiene, it has a structure similar to an olefin crystal-ethylene / butylene-olefin crystal block polymer structure. By using a hydrogenated conjugated diene (co) polymer with such a structure, it has good affinity with the heat storage material, and together with the heat storage material, the heat storage material forms a dispersoid, and the heat storage microcapsule forms a core material. Even when the phase change is repeated, it is possible to obtain a heat storage material that maintains a stable particle size and a heat storage microcapsule that maintains a stable particle size.
[水添共役ジエン(共)重合体の製造方法]
水添共役ジエン(共)重合体の製造方法は特に限定されるものではなく、ブロック(共)重合体を調製した後、調製したブロック(共)重合体を水素添加することで製造することができる。ブロック(共)重合体は、例えば、不活性有機溶媒中、有機アルカリ金属化合物を重合開始剤として構成単位(a-1)における共役ジエン化合物をリビングアニオン重合した後、構成単位(b-1)における共役ジエン化合物及び必要に応じてアルケニル芳香族化合物を更に加えてリビングアニオン重合を行うことで、調製することができる。
[Method for producing hydrogenated conjugated diene (co) polymer]
The production method of the hydrogenated conjugated diene (co) polymer is not particularly limited, and the block (co) polymer may be produced by hydrogenating the prepared block (co) polymer. it can. The block (co) polymer is obtained, for example, by subjecting the conjugated diene compound in the structural unit (a-1) to living anion polymerization in an inert organic solvent using an organic alkali metal compound as a polymerization initiator, and then the structural unit (b-1). It can be prepared by further adding a conjugated diene compound and optionally an alkenyl aromatic compound and performing living anionic polymerization.
不活性有機溶媒としては、例えば、ペンタン、ヘキサン、ヘプタン、オクタン等の脂肪族炭化水素溶媒;シクロペンタン、メチルシクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環族炭化水素溶媒;ベンゼン、キシレン、トルエン、エチルベンゼン等の芳香族炭化水素溶媒が挙げられる。 Examples of the inert organic solvent include aliphatic hydrocarbon solvents such as pentane, hexane, heptane, and octane; alicyclic hydrocarbon solvents such as cyclopentane, methylcyclopentane, cyclohexane, and methylcyclohexane; benzene, xylene, toluene, An aromatic hydrocarbon solvent such as ethylbenzene can be used.
なお、ブロック(共)重合体にカップリング剤残基を導入する場合、構成単位(b-1)における共役ジエン化合物をリビングアニオン重合した後、単離等の操作を行うことなくカップリング剤を加えて反応させることで簡単に導入することができる。 When a coupling agent residue is introduced into the block (co) polymer, the coupling agent is used without performing an operation such as isolation after living anion polymerization of the conjugated diene compound in the structural unit (b-1). In addition, it can be easily introduced by reacting.
リビングアニオン重合において、重合体ブロック(A)及び重合体ブロック(B)のビニル結合含量は、エーテル化合物、3級アミン、アルカリ金属(ナトリウム、カリウム等)のアルコキシド、フェノキシド、スルホン酸塩等を併用し、その種類、使用量等を適宜選択することによって容易に制御することができる。 In living anionic polymerization, the vinyl bond content of polymer block (A) and polymer block (B) is combined with ether compounds, tertiary amines, alkoxides of alkali metals (sodium, potassium, etc.), phenoxides, sulfonates, etc. And it can control easily by selecting the kind, usage-amount, etc. suitably.
このブロック(共)重合体を水素添加することにより、水添共役ジエン(共)重合体を容易に調製することができる。ブロック(共)重合体の水素添加方法、反応条件については特に限定はなく、通常は、20~150℃、0.1~10MPaの水素加圧下、水添触媒の存在下で行われる。この場合、水素添加率は、水添触媒の量、水添反応時の水素圧力、又は反応時間等を変えることにより任意に選定することができる。 A hydrogenated conjugated diene (co) polymer can be easily prepared by hydrogenating this block (co) polymer. There are no particular limitations on the hydrogenation method and reaction conditions of the block (co) polymer, and it is usually carried out in the presence of a hydrogenation catalyst at 20 to 150 ° C. under a hydrogen pressure of 0.1 to 10 MPa. In this case, the hydrogenation rate can be arbitrarily selected by changing the amount of the hydrogenation catalyst, the hydrogen pressure during the hydrogenation reaction, or the reaction time.
水添触媒としては、例えば、特開平1-275605号公報、特開平5-271326号公報、特開平5-271325号公報、特開平5-222115号公報、特開平11-292924号公報、特開2000-37632号公報、特開昭59-133203号公報、特開昭62-218403号公報、特開平7-90017号公報、特公昭43-19960号公報、特公昭47-40473号公報に記載の水添触媒が挙げられる。なお、上記水添触媒は1種のみ用いてもよく、2種以上を併用することもできる。 Examples of the hydrogenation catalyst include JP-A-1-275605, JP-A-5-271326, JP-A-5-271325, JP-A-5-222115, JP-A-11-292924, and JP-A-11-292924. As described in JP 2000-37632 A, JP 59-133203 A, JP 62-218403 A, JP 7-90017 A, JP 43-19960 A, and JP 47-40473 A. A hydrogenation catalyst is mentioned. In addition, the said hydrogenation catalyst may be used only 1 type, and can also use 2 or more types together.
水添共役ジエン(共)重合体における共役ジエン化合物(構成単位(a-1)、(b-1)における共役ジエン化合物を含む)に由来する二重結合の水素添加率は、形状保持性や力学的性質を満たすためには、90%以上であることが好ましく、95%以上であることがより好ましい。 The hydrogenation rate of the double bond derived from the conjugated diene compound (including the conjugated diene compound in the structural units (a-1) and (b-1)) in the hydrogenated conjugated diene (co) polymer is determined by shape retention and In order to satisfy the mechanical properties, 90% or more is preferable, and 95% or more is more preferable.
水添後は、必要に応じて触媒の残渣を除去し、又はフェノール系若しくはアミン系の老化防止剤を添加し、その後、水添共役ジエン(共)重合体溶液から水添共役ジエン(共)重合体を単離する。水添共役ジエン(共)重合体の単離は、例えば、水添共役ジエン(共)重合体溶液にアセトン又はアルコール等を加えて沈殿させる方法、水添共役ジエン(共)重合体溶液を熱湯中に撹拌下投入し、溶媒を蒸留除去する方法、蓄熱物質を予め適当量混合した水添共役ジエン(共)重合体溶液を熱湯中に撹拌下投入し、溶媒を蒸留除去する方法等により行うことができる。 After hydrogenation, if necessary, the catalyst residue is removed, or a phenol-based or amine-based anti-aging agent is added, and then the hydrogenated conjugated diene (co) polymer solution is added to the hydrogenated conjugated diene (co). The polymer is isolated. Isolation of the hydrogenated conjugated diene (co) polymer can be carried out, for example, by adding acetone or alcohol to the hydrogenated conjugated diene (co) polymer solution and precipitating, or by adding the hydrogenated conjugated diene (co) polymer solution to hot water. It is carried out by, for example, a method in which the solvent is distilled off while stirring and a method in which a hydrogenated conjugated diene (co) polymer solution in which an appropriate amount of a heat storage material is mixed in advance is poured into hot water with stirring and the solvent is distilled off. be able to.
〈蓄熱材及びエマルジョン型蓄熱材におけるその他の成分〉
本発明の蓄熱材及びエマルジョン型蓄熱材で用いることのできるその他の成分について、以下に説明する。
<Other components in heat storage materials and emulsion-type heat storage materials>
Other components that can be used in the heat storage material and emulsion type heat storage material of the present invention will be described below.
本発明の蓄熱材及びエマルジョン型蓄熱材は、用途に応じた機能を付与する目的で、老化防止剤、酸化防止剤、帯電防止剤、耐候剤、紫外線吸収剤、難燃化剤、防菌・防カビ剤、分散剤、着色防止剤、防錆剤、増粘剤、比重調整剤等のその他の成分を、本発明の効果を損なわない範囲で含有してもよい。 The heat storage material and emulsion-type heat storage material of the present invention are for the purpose of imparting functions according to the application, anti-aging agents, antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / You may contain other components, such as a fungicide, a dispersing agent, a coloring inhibitor, a rust inhibitor, a thickener, and a specific gravity adjuster, in the range which does not impair the effect of the present invention.
本発明の蓄熱材及びエマルジョン型蓄熱材は、蓄熱物質の相変化を起こりやすくする目的で、更に結晶核剤(発核剤)を含有することができる。より好ましい形態としては、蓄熱物質に発核剤を含有させることであり、蓄熱物質に発核剤を添加して溶解混合しておくことが好ましい。 The heat storage material and emulsion-type heat storage material of the present invention can further contain a crystal nucleating agent (nucleating agent) for the purpose of facilitating the phase change of the heat storage material. A more preferable form is to contain a nucleating agent in the heat storage material, and it is preferable to add the nucleating agent to the heat storage material and dissolve and mix them.
発核剤は、蓄熱物質が凝固する際に結晶核となり得る物質であればよいが、蓄熱物質と結晶構造の似た物質であることが好ましく、また、蓄熱物質より融点が高く、早い段階から凝固が起こる物質であることが好ましい。発核剤は、更に、蓄熱物質の融点よりも10~100℃高い相変化温度を有する物質であることがより好ましい。 The nucleating agent only needs to be a substance that can become a crystal nucleus when the heat storage material solidifies, but is preferably a material having a crystal structure similar to that of the heat storage material, and has a higher melting point than the heat storage material. A substance that causes coagulation is preferred. More preferably, the nucleating agent is a substance having a phase change temperature that is 10 to 100 ° C. higher than the melting point of the heat storage substance.
結晶核剤の添加量としては、蓄熱物質100質量部に対して、0.5質量部~20質量部であることが好ましく、1質量部~10質量部が更に好ましい。蓄熱物質を充分に凝固させる観点からは前記下限値以上が好ましく、潜熱による蓄熱温度領域を明確にする観点からは前記上限値以下であることが好ましい。 The amount of the crystal nucleating agent added is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of sufficiently solidifying the heat storage material, the lower limit value or higher is preferable, and from the viewpoint of clarifying the heat storage temperature region due to latent heat, the lower limit value or lower is preferable.
本発明のエマルジョン型蓄熱材は、分散媒の融点(凝固点)を降下させる目的で、更に過冷却防止剤を含有することができる。過冷却防止剤として親水性物質を用いる場合は、界面活性剤等と反応してエマルジョンを不安定化させないものであれば、いずれも使用することができる。親水性物質としては、非電解質系、電解質系のものを用いることができる。 The emulsion-type heat storage material of the present invention can further contain a supercooling inhibitor for the purpose of lowering the melting point (freezing point) of the dispersion medium. When a hydrophilic substance is used as the supercooling preventive agent, any can be used as long as it does not destabilize the emulsion by reacting with a surfactant or the like. As the hydrophilic substance, non-electrolyte and electrolyte substances can be used.
過冷却防止剤の添加量は、特に限定されるものではないが、水添加時の融点が、-2℃~-15℃になるように添加されることが好ましい。過冷却防止剤を用いることで、工業的に有用な温度領域である0℃~室温領域において、分散媒が分散質よりも低い凝固点をもつ蓄熱材とすることができるため、このような温度領域でもエマルジョンの流動性を損なわない蓄熱材を得ることができる。 The amount of the supercooling inhibitor added is not particularly limited, but it is preferably added so that the melting point when water is added is -2 ° C to -15 ° C. By using the supercooling preventive agent, in the industrially useful temperature range of 0 ° C. to room temperature, the dispersion medium can be a heat storage material having a freezing point lower than that of the dispersoid. However, a heat storage material that does not impair the fluidity of the emulsion can be obtained.
非電解質系親水性物質としては、例えば、尿素が挙げられる。 Examples of non-electrolytic hydrophilic substances include urea.
電解質系親水性物質としては、一般的な電解質塩類で代表される寒剤が使用でき、例えば、塩化ナトリウム、塩化カルシウム、塩化マグネシウム、硝酸アンモニウムが挙げられる。特にイオン性の界面活性剤との反応性が低い非電解質系が好ましい。 As the electrolyte-based hydrophilic substance, a cryogen represented by general electrolyte salts can be used, and examples thereof include sodium chloride, calcium chloride, magnesium chloride, and ammonium nitrate. Particularly preferred is a non-electrolyte system having low reactivity with an ionic surfactant.
本発明のエマルジョン型蓄熱材は界面活性剤を用いているため、使用時に泡が発生しやすくなる場合がある。この場合、エマルジョン型蓄熱材に消泡剤を添加することが好ましい。消泡剤としては、公知の材料を用いることができる。消泡剤の添加量は、消泡剤を除く蓄熱材100質量部に対して、好ましくは0.1~20質量部である。 Since the emulsion-type heat storage material of the present invention uses a surfactant, bubbles may be easily generated during use. In this case, it is preferable to add an antifoaming agent to the emulsion type heat storage material. A known material can be used as the antifoaming agent. The addition amount of the antifoaming agent is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the heat storage material excluding the antifoaming agent.
〈蓄熱マイクロカプセルにおけるその他の成分〉
本発明の蓄熱マイクロカプセルで用いることのできるその他の成分について、以下に説明する。
<Other components in thermal storage microcapsules>
Other components that can be used in the heat storage microcapsule of the present invention will be described below.
本発明の蓄熱マイクロカプセルは、その他の成分として、フィラーを含有してもよい。フィラーとしては、例えば、酸化チタン、カーボンブラック等の着色剤、フェライト等の金属粉末、ガラス繊維、金属繊維等の無機繊維、炭素繊維、アラミド繊維等の有機繊維、窒化アルミニウム、窒化ホウ素、水酸化アルミニウム、アルミナ、酸化マグネシウム、カーボンナノチューブ、膨張黒鉛等の伝熱性付与剤、ガラスビーズ、ガラスバルーン、ガラスフレーク、グラスファイバー、アスベスト、炭酸カルシウム、炭酸マグネシウム、チタン酸カリウムウィスカー、酸化亜鉛ウィスカー等の無機ウィスカー、タルク、シリカ、ケイ酸カルシウム、カオリン、ケイソウ土、モンモリロナイト、グラファイト、軽石、エボ粉、コットンフロック、コルク粉、硫酸バリウム、フッ素樹脂等の充填剤が挙げられる。伝熱性の観点からは炭素繊維、膨張黒鉛が好ましい。これらは、1種単独で使用してもよく、2種以上を併用してもよい。 The heat storage microcapsule of the present invention may contain a filler as another component. Examples of fillers include colorants such as titanium oxide and carbon black, metal powders such as ferrite, inorganic fibers such as glass fibers and metal fibers, organic fibers such as carbon fibers and aramid fibers, aluminum nitride, boron nitride, and hydroxide. Heat transfer agents such as aluminum, alumina, magnesium oxide, carbon nanotubes, expanded graphite, glass beads, glass balloons, glass flakes, glass fibers, asbestos, calcium carbonate, magnesium carbonate, potassium titanate whiskers, zinc oxide whiskers, etc. Examples include fillers such as whisker, talc, silica, calcium silicate, kaolin, diatomaceous earth, montmorillonite, graphite, pumice, evo powder, cotton flock, cork powder, barium sulfate, and fluororesin. From the viewpoint of heat conductivity, carbon fiber and expanded graphite are preferable. These may be used alone or in combination of two or more.
フィラーの含有量は、付与する機能の目的やフィラーの種類により区々であるが、加工時の充填性を維持するという観点からは、芯物質がエラストマーの融点以上において流動性を維持できる含有量であることが望ましい。フィラーの含有量は、具体的には、芯物質100質量%に対して、0.01~50質量%であることが好ましく、0.1~40質量%であることが更に好ましく、1~30質量%が特に好ましい。蓄熱材に対して目的の機能を付与する観点からは、1質量%以上が特に好ましく、流動性を保つ観点からは、30質量%以下が特に好ましい。 The filler content varies depending on the purpose of the function to be imparted and the type of filler, but from the viewpoint of maintaining the fillability during processing, the content that allows the core material to maintain fluidity above the melting point of the elastomer It is desirable that Specifically, the content of the filler is preferably 0.01 to 50% by mass, more preferably 0.1 to 40% by mass with respect to 100% by mass of the core substance, and 1 to 30%. Mass% is particularly preferred. From the viewpoint of imparting the desired function to the heat storage material, 1% by mass or more is particularly preferable, and from the viewpoint of maintaining fluidity, 30% by mass or less is particularly preferable.
また、本発明の蓄熱マイクロカプセルは、老化防止剤、酸化防止剤、帯電防止剤、耐候剤、紫外線吸収剤、難燃化剤、防菌・防カビ剤、ブロッキング防止剤、分散剤、着色防止剤、防錆剤、比重調整剤、増粘安定剤、凍結防止剤、防腐剤等のその他の成分を含有してもよい。これらは、1種単独で使用してもよく、2種以上を併用してもよい。 In addition, the heat storage microcapsules of the present invention are anti-aging agents, antioxidants, antistatic agents, weathering agents, ultraviolet absorbers, flame retardants, antibacterial / antifungal agents, antiblocking agents, dispersants, and coloring prevention. You may contain other components, such as an agent, a rust preventive agent, a specific gravity regulator, a thickening stabilizer, an antifreezing agent, and a preservative. These may be used alone or in combination of two or more.
また、蓄熱物質の相変化を起こりやすくする目的で、更に結晶核剤(発核剤)を加えることができる。より好ましい形態としては、蓄熱物質に発核剤を含有させることであり、蓄熱物質に添加して溶解混合しておくことが好ましい。上記発核剤としては、蓄熱物質を凝固させる際に結晶核となり得る物質であればよく、黒鉛、炭素繊維等を挙げることができる。 Also, a crystal nucleating agent (nucleating agent) can be added for the purpose of facilitating the phase change of the heat storage material. A more preferable form is to add a nucleating agent to the heat storage material, and it is preferable to add to the heat storage material and dissolve and mix it. The nucleating agent may be any material that can become a crystal nucleus when the heat storage material is solidified, and examples thereof include graphite and carbon fiber.
結晶核剤の添加量としては、蓄熱物質100質量部に対して、0.5質量部~20質量部であることが好ましく、1質量部~10質量部が更に好ましい。蓄熱物質を充分には凝固させる観点からは0.5質量部以上が好ましく、潜熱による蓄熱温度領域を明確にする観点からは20質量部以下であることが好ましい。 The amount of the crystal nucleating agent added is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the heat storage material. From the viewpoint of sufficiently solidifying the heat storage material, 0.5 part by mass or more is preferable, and from the viewpoint of clarifying the heat storage temperature region due to latent heat, it is preferably 20 parts by mass or less.
以下、本発明を実施例に基づいて具体的に説明するが、本発明はこれらの実施例に限定されるものではない。なお、実施例、比較例中の「部」及び「%」は、特に断らない限り質量基準である。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples. In the examples and comparative examples, “parts” and “%” are based on mass unless otherwise specified.
各種物性の測定方法、及び諸特性の評価方法を以下に示す。 The measurement methods for various physical properties and the evaluation methods for various properties are shown below.
<水添共役ジエン(共)重合体等のエラストマーの物性>
[重合体ブロック(A)~(C)の比率(%)]
ブロック(共)重合体を調製する際に使用した原料の仕込み量から、重合体ブロック(A)、重合体ブロック(B)及び重合体ブロック(C)の合計質量に対する各重合体ブロックの質量を比率で算出した。
<Physical properties of elastomers such as hydrogenated conjugated diene (co) polymers>
[Ratio (%) of polymer blocks (A) to (C)]
The mass of each polymer block relative to the total mass of the polymer block (A), the polymer block (B) and the polymer block (C) is determined from the amount of raw materials used when preparing the block (co) polymer. Calculated as a ratio.
[重合体ブロック(A)及び(B)のビニル結合含量(モル%)]
赤外分析法を用い、ハンプトン法により重合体ブロック(A)及び(B)のビニル結合含量(モル%)を算出した。
[Vinyl bond content (mol%) of polymer blocks (A) and (B)]
Using the infrared analysis method, the vinyl bond content (mol%) of the polymer blocks (A) and (B) was calculated by the Hampton method.
[重量平均分子量]
ゲルパーミエーションクロマトグラフィー(GPC、商品名:HLC-8120GPC、東ソー・ファインケム社製、カラム:東ソー社製、GMH-XL)を用いて、ポリスチレン換算で重量平均分子量を求めた。
[Weight average molecular weight]
Using gel permeation chromatography (GPC, trade name: HLC-8120GPC, manufactured by Tosoh Finechem Corporation, column: manufactured by Tosoh Corporation, GMH-XL), the weight average molecular weight was determined in terms of polystyrene.
[カップリング率(%)]
上述のゲルパーミエーションクロマトグラフィー測定で得られた波形を波形分離し、波形の面積比からカップリング率を算出した。
[Coupling rate (%)]
The waveform obtained by the above-mentioned gel permeation chromatography measurement was separated into waveforms, and the coupling rate was calculated from the area ratio of the waveforms.
[水素添加率(%)]
四塩化炭素溶液を用い、270MHz、1H-NMRスペクトルから水素添加率(%)を算出した。
[Hydrogen addition rate (%)]
Using a carbon tetrachloride solution, the hydrogenation rate (%) was calculated from a 270 MHz, 1 H-NMR spectrum.
[MFR(g/10min)]
JIS K-7210に準拠して、230℃、10kg荷重でMFR(g/10min)を測定した。
[MFR (g / 10 min)]
Based on JIS K-7210, MFR (g / 10 min) was measured at 230 ° C. and 10 kg load.
[融点(℃)]
JIS K-7121に準拠して、示差走査熱量測定計(DSC)を用いてサンプルを200℃で10分保持した後、-80℃まで10℃/分の速度で冷却し、次いで-80℃で10分間保持した後、10℃/分の速度で昇温したときの結晶融解ピークにおける補外融解開始温度(Tim)を、融点(℃)とした。
[Melting point (° C)]
In accordance with JIS K-7121, the sample was held at 200 ° C. for 10 minutes using a differential scanning calorimeter (DSC), then cooled to −80 ° C. at a rate of 10 ° C./minute, and then at −80 ° C. After holding for 10 minutes, the extrapolation melting start temperature (Tim) at the crystal melting peak when the temperature was raised at a rate of 10 ° C./min was defined as the melting point (° C.).
<蓄熱材の物性及び諸特性>
[エマルジョン組成物の融点(℃)、凝固点(℃)、潜熱量(kJ/kg)の測定]
エマルジョン組成物の融点、凝固点、潜熱量は、示差走査熱量測定計(DSC)を用いて測定した。測定は、サンプルを40℃に10分間保持した後、-20℃まで10℃/分の速度で冷却し、次いで-20℃に10分間保持した後、50℃まで10℃/分の速度で昇温する方法で行った。JIS K-7121に準拠して、配合されたパラフィン化合物に相当する融解ピークの補外融解開始温度をエマルジョン組成物の融点とし、配合されたパラフィン化合物に相当する結晶化ピークの補外結晶化開始温度をエマルジョン組成物の凝固点とした。融解熱量をエマルジョン組成物の潜熱量とした。ただし、水の融解ピークがパラフィン化合物の融解ピークと重なる場合は、パラフィン化合物に相当する結晶化ピークの凝固熱量をエマルジョン組成物の潜熱量とした。
<Physical properties and properties of heat storage materials>
[Measurement of melting point (° C.), freezing point (° C.), latent heat (kJ / kg) of emulsion composition]
The melting point, freezing point, and latent heat amount of the emulsion composition were measured using a differential scanning calorimeter (DSC). The measurement was carried out by holding the sample at 40 ° C. for 10 minutes, cooling to −20 ° C. at a rate of 10 ° C./minute, then holding at −20 ° C. for 10 minutes and then increasing to 50 ° C. at a rate of 10 ° C./minute. It went by the method of heating. In accordance with JIS K-7121, the extrapolation melting start temperature of the melting peak corresponding to the blended paraffin compound is taken as the melting point of the emulsion composition, and the extrapolation crystallization of the crystallization peak corresponding to the blended paraffin compound is started. The temperature was taken as the freezing point of the emulsion composition. The amount of heat of fusion was defined as the amount of latent heat of the emulsion composition. However, when the melting peak of water overlaps with the melting peak of the paraffin compound, the heat of solidification of the crystallization peak corresponding to the paraffin compound was used as the latent heat of the emulsion composition.
なお、複数の融解ピークを有する蓄熱材の融点は、より融解熱量の大きな融解ピークの補外融解開始温度とし、またその潜熱量はその融解ピークの融解熱量とした。多峰性ピークを有し個々の融解ピークの区別が付かない場合は、それらを一つの融解ピークとみなして処理した。 Note that the melting point of the heat storage material having a plurality of melting peaks was the extrapolated melting start temperature of the melting peak having a larger melting heat amount, and the latent heat amount was the melting heat amount of the melting peak. When there were multi-peaks and individual melting peaks could not be distinguished, they were treated as one melting peak.
[エマルジョン組成物の状態観察]
デジタルマイクロスコープVHX-900(株式会社キーエンス製)を用いてエマルジョン油滴の状態を目視観察した。エマルジョン油滴が球形に分散しているものの平均粒子径の測定、安定性の評価を行った。
[Observation of state of emulsion composition]
The state of emulsion oil droplets was visually observed using a digital microscope VHX-900 (manufactured by Keyence Corporation). The emulsion particles were dispersed in a spherical shape, and the average particle diameter was measured and the stability was evaluated.
[油滴の平均粒子径の測定]
油滴の平均粒子径(体積平均粒子径)は、レーザー回折・散乱式粒度分析計にて、得られたエマルジョンを超純水によって適度に希釈して測定した。粒子径5μm未満の場合はナノトラック UPA-EX150(日機装株式会社製)を用い、粒子径5μm以上の場合はマイクロトラック MT3000(日機装株式会社製)を用いた。なお、分散媒: 水屈折率1.33、分散質: パラフィン屈折率1.48とし、3回の測定によって得られた値の平均値を平均粒子径とした。
[Measurement of average particle size of oil droplets]
The average particle size (volume average particle size) of the oil droplets was measured by appropriately diluting the obtained emulsion with ultrapure water using a laser diffraction / scattering particle size analyzer. Nanotrac UPA-EX150 (Nikkiso Co., Ltd.) was used when the particle diameter was less than 5 μm, and Microtrac MT3000 (Nikkiso Co., Ltd.) was used when the particle diameter was 5 μm or more. In addition, the dispersion medium: water refractive index 1.33, dispersoid: paraffin refractive index 1.48, and the average value of the values obtained by three measurements was defined as the average particle diameter.
[エマルジョン組成物の安定性評価]
試験管内に高さ50mmになるように各エマルジョンを充填した後、密栓し30℃に保持されたインキュベーター内に1か月放置し、変化を調べた。なお、エマルジョンの安定性は以下の基準で評価した。
[Evaluation of stability of emulsion composition]
Each emulsion was filled to a height of 50 mm in a test tube, and then sealed and left in an incubator maintained at 30 ° C. for 1 month to examine changes. The stability of the emulsion was evaluated according to the following criteria.
・AA…目視で分離が確認できないものを良品と評価した。 · AA: A product whose separation could not be confirmed visually was evaluated as a non-defective product.
・BB…目視で分離が確認できるものを不良品と評価した。 BB: A product that can be visually confirmed to be separated was evaluated as a defective product.
<蓄熱マイクロカプセルの物性及び諸特性>
[平均粒子径の測定]
平均粒子径(体積平均粒子径)は、レーザー回折・散乱式粒度分析計にて、得られたマイクロカプセルを超純水によって適度に希釈して測定した。粒子径5μm未満の場合はナノトラック UPA-EX150(日機装株式会社製)を用い、粒子径5μm以上の場合はマイクロトラック MT3000(日機装株式会社製)を用いた。なお、分散媒: 水屈折率1.33、分散質: パラフィン屈折率1.48とし、3回の測定によって得られた値の平均値を平均粒子径とした。
<Physical properties and properties of thermal storage microcapsules>
[Measurement of average particle size]
The average particle diameter (volume average particle diameter) was measured by appropriately diluting the obtained microcapsules with ultrapure water using a laser diffraction / scattering particle size analyzer. Nanotrac UPA-EX150 (Nikkiso Co., Ltd.) was used when the particle diameter was less than 5 μm, and Microtrac MT3000 (Nikkiso Co., Ltd.) was used when the particle diameter was 5 μm or more. In addition, the dispersion medium: water refractive index 1.33, dispersoid: paraffin refractive index 1.48, and the average value of the values obtained by three measurements was defined as the average particle diameter.
[蓄熱物質比率]
蓄熱マイクロカプセル中の蓄熱物質由来の潜熱量(潜熱量1とする)と、前記蓄熱マイクロカプセルと同質量の、前記蓄熱物質と同一の蓄熱物質由来の潜熱量(潜熱量2とする)とを測定した。潜熱量1を潜熱量2によって割った値から、蓄熱マイクロカプセル中の蓄熱物質比率を算出した。潜熱量の測定は示差走査型熱量計を用いて行い、乾燥状態の蓄熱マイクロカプセルを40℃に10分間保持した後、-20℃まで10℃/分の速度で冷却し、次いで-20℃に10分間保持した後、100℃まで10℃/分の速度で昇温する方法で行った。JIS K-7121に準拠して、配合された蓄熱物質に相当する融解ピークの補外融解開始温度を蓄熱物質の融点とし、配合された蓄熱物質に相当する結晶化ピークの補外結晶化開始温度を蓄熱物質の凝固点とした。融解熱量を蓄熱物質の潜熱量とし、これを潜熱量1とした。同様にして、前記蓄熱マイクロカプセルと同質量の蓄熱物質の潜熱量を測定し、これを潜熱量2とした。
[Heat storage material ratio]
The amount of latent heat derived from the heat storage material in the heat storage microcapsule (latent heat amount 1), and the amount of latent heat derived from the same heat storage material as the heat storage material of the same mass as the heat storage microcapsule (latent heat amount 2) It was measured. From the value obtained by dividing the amount of latent heat 1 by the amount of latent heat 2, the ratio of the heat storage material in the heat storage microcapsules was calculated. The amount of latent heat is measured using a differential scanning calorimeter. The dry heat storage microcapsules are held at 40 ° C. for 10 minutes, then cooled to −20 ° C. at a rate of 10 ° C./minute, and then to −20 ° C. After holding for 10 minutes, the temperature was raised to 100 ° C. at a rate of 10 ° C./min. According to JIS K-7121, the extrapolated melting start temperature of the melting peak corresponding to the blended heat storage material is taken as the melting point of the heat storage material, and the extrapolated crystallization start temperature of the crystallization peak corresponding to the blended heat storage material Was the freezing point of the heat storage material. The amount of heat of fusion was defined as the amount of latent heat of the heat storage material, which was defined as the amount of latent heat 1. Similarly, the latent heat amount of the heat storage material having the same mass as the heat storage microcapsule was measured, and this was defined as the latent heat amount 2.
[蓄熱物質減量の評価]
実施例及び比較例で得られた蓄熱マイクロカプセルの機械的安定性を下記手法で評価を行った。下記の各実施例及び比較例に示した蓄熱マイクロカプセル20部をイオン交換水80部に分散させた。この分散液10kgを吐出量毎分20リットルのロータリー式マグネットポンプを用い室温で連続循環(168時間(ポンプ内平均パス回数約20000回))施した後、得られた分散液を試料として100g採取した。この試料とヘキサン50gを撹拌混合して、流出物質の質量をガスクロマトグラフィーで定量して蓄熱物質減量を算出した。蓄熱物質減量は蓄熱マイクロカプセル固形質量の破壊により流出した蓄熱物質の質量比率で示した。
[Evaluation of heat storage material weight loss]
The mechanical stability of the heat storage microcapsules obtained in Examples and Comparative Examples was evaluated by the following method. 20 parts of heat storage microcapsules shown in the following examples and comparative examples were dispersed in 80 parts of ion-exchanged water. 10 kg of this dispersion was continuously circulated at room temperature using a rotary magnet pump with a discharge volume of 20 liters per minute (168 hours (average number of passes in the pump: about 20000)), and 100 g of the resulting dispersion was sampled. did. The sample and 50 g of hexane were mixed with stirring, and the mass of the effluent material was quantified by gas chromatography to calculate the heat storage material loss. The weight loss of the heat storage material was indicated by the mass ratio of the heat storage material that flowed out due to the destruction of the solid mass of the heat storage microcapsule.
〔合成例1〕水添共役ジエン(共)重合体(H-1)の調製
窒素置換された内容積50Lの反応容器に、シクロヘキサン24000g、テトラヒドロフラン1.3g、1,3-ブタジエン570g、及びn-ブチルリチウム2.4gを加え、重合開始温度70℃にて重合した。反応完結後、温度を35℃としてテトラヒドロフラン210gを添加し、次いで1,3-ブタジエン3230gを逐次添加しながら断熱重合した。その後、系内にメチルジクロロシラン1.5gを添加して30分間反応させることによりブロック(共)重合体を調製した。
[Synthesis Example 1] Preparation of Hydrogenated Conjugated Diene (Co) polymer (H-1) In a reaction vessel having an internal volume of 50 L purged with nitrogen, 24000 g of cyclohexane, 1.3 g of tetrahydrofuran, 570 g of 1,3-butadiene, and n -2.4 g of butyl lithium was added and polymerization was carried out at a polymerization initiation temperature of 70 ° C. After completion of the reaction, the temperature was set to 35 ° C., 210 g of tetrahydrofuran was added, and then adiabatic polymerization was carried out while successively adding 3230 g of 1,3-butadiene. Thereafter, 1.5 g of methyldichlorosilane was added to the system and reacted for 30 minutes to prepare a block (co) polymer.
上記ブロック(共)重合体は、1,3-ブタジエンに由来する構成単位を含み、ビニル結合含量が16モル%の重合体ブロック(A)と、1,3-ブタジエンに由来する構成単位を含み、ビニル結合含量が58モル%の重合体ブロック(B)とを有するブロック(共)重合体であった。また、上記ブロック(共)重合体において、重量平均分子量は38万であり、カップリング率は75%であった。 The block (co) polymer includes a structural unit derived from 1,3-butadiene, a polymer block (A) having a vinyl bond content of 16 mol%, and a structural unit derived from 1,3-butadiene. And a block (co) polymer having a polymer block (B) having a vinyl bond content of 58 mol%. The block (co) polymer had a weight average molecular weight of 380,000 and a coupling rate of 75%.
引き続き、上記ブロック(共)重合体を含む反応液を80℃にし、ビス(シクロペンタジエニル)チタニウムフルフリルオキシクロライド2.5g、及びn-ブチルリチウム1.2gを加え、水素圧1.0MPaを保つように2時間反応させた。 Subsequently, the reaction solution containing the block (co) polymer was brought to 80 ° C., 2.5 g of bis (cyclopentadienyl) titanium furfuryloxychloride and 1.2 g of n-butyllithium were added, and the hydrogen pressure was 1.0 MPa. Was allowed to react for 2 hours.
反応後、反応液を常温、常圧に戻して反応容器より抜き出し、水中に攪拌投入して溶媒を水蒸気蒸留で除去することによって、目的とする水添共役ジエン(共)重合体(H-1)を得た。水添共役ジエン(共)重合体(H-1)の水素添加率は98%であり、MFRは2.3g/10minであり、融点は82.0℃であった。 After the reaction, the reaction solution is returned to room temperature and normal pressure, extracted from the reaction vessel, stirred into water, and the solvent is removed by steam distillation to obtain the desired hydrogenated conjugated diene (co) polymer (H-1 ) The hydrogenation rate of the hydrogenated conjugated diene (co) polymer (H-1) was 98%, the MFR was 2.3 g / 10 min, and the melting point was 82.0 ° C.
〔合成例2〕水添共役ジエン(共)重合体(H-2)の調製
合成例1において、重合体ブロック(A)及び(B)の重合反応に使用した1,3-ブタジエンの量を900g及び2100gに、n-ブチルリチウムの量を5.0gに、重合体ブロック(B)の重合反応に使用したテトラヒドロフランの量を140gに変更し、並びにメチルジクロロメタンの代わりにテトラクロロシランを使用したこと以外は、合成例1と同様にして、ブロック(共)重合体を調製した。
[Synthesis Example 2] Preparation of Hydrogenated Conjugated Diene (Co) polymer (H-2) In Synthesis Example 1, the amount of 1,3-butadiene used in the polymerization reaction of the polymer blocks (A) and (B) was determined. The amount of n-butyllithium was changed to 900 g and 2100 g, the amount of tetrahydrofuran used for the polymerization reaction of the polymer block (B) was changed to 140 g, and tetrachlorosilane was used instead of methyldichloromethane. Except for the above, a block (co) polymer was prepared in the same manner as in Synthesis Example 1.
上記ブロック(共)重合体は、1,3-ブタジエンに由来する構成単位を含み、ビニル結合含量が15モル%の重合体ブロック(A)と、1,3-ブタジエンに由来する構成単位を含み、ビニル結合含量が51モル%の重合体ブロック(B)とを有するブロック(共)重合体であった。また、上記ブロック(共)重合体において、重量平均分子量は32万であり、カップリング率は79%であった。 The block (co) polymer includes a structural unit derived from 1,3-butadiene, a polymer block (A) having a vinyl bond content of 15 mol%, and a structural unit derived from 1,3-butadiene. And a block (co) polymer having a polymer block (B) having a vinyl bond content of 51 mol%. The block (co) polymer had a weight average molecular weight of 320,000 and a coupling rate of 79%.
引き続き、合成例1と同様に水素添加反応を行い、目的とする水添共役ジエン(共)重合体(H-2)を得た。水添共役ジエン(共)重合体(H-2)の水素添加率は98%であり、MFRは0.7g/10minであり、融点は83.8℃であった。 Subsequently, a hydrogenation reaction was carried out in the same manner as in Synthesis Example 1 to obtain the desired hydrogenated conjugated diene (co) polymer (H-2). The hydrogenation rate of the hydrogenated conjugated diene (co) polymer (H-2) was 98%, the MFR was 0.7 g / 10 min, and the melting point was 83.8 ° C.
〔エマルジョン型蓄熱材〕
[実施例A1]
合成例1で調製した水添共役ジエン(共)重合体(H-1)10gと、n-ヘキサデカン(P-1)90gと、ポリオキシエチレンステアリルエーテル(S-1)4gとをガラス製のフラスコ内にて120℃に加熱し、2時間混合した。溶液の温度を80℃まで低下させた後、80℃に加熱した100gの水を加え、ホモジナイザーにて8000rpmで5分間攪拌し、白色のエマルジョンを作成した。得られたエマルジョンの各成分の組成比を表1に示した。
[Emulsion type heat storage material]
[Example A1]
10 g of the hydrogenated conjugated diene (co) polymer (H-1) prepared in Synthesis Example 1, 90 g of n-hexadecane (P-1), and 4 g of polyoxyethylene stearyl ether (S-1) are made of glass. Heated to 120 ° C. in the flask and mixed for 2 hours. After the temperature of the solution was lowered to 80 ° C., 100 g of water heated to 80 ° C. was added, and the mixture was stirred with a homogenizer at 8000 rpm for 5 minutes to prepare a white emulsion. The composition ratio of each component of the obtained emulsion is shown in Table 1.
このエマルジョンを光学顕微鏡にて観察した結果、水添共役ジエン(共)重合体(H-1)とn-ヘキサデカン(P-1)とからなる油滴が、水相に球形で均一に分散していることが確認できた。前記油滴の平均粒子径は3.4μmであった。 As a result of observing this emulsion with an optical microscope, oil droplets composed of hydrogenated conjugated diene (co) polymer (H-1) and n-hexadecane (P-1) were uniformly dispersed in a spherical shape in the aqueous phase. It was confirmed that The average particle size of the oil droplets was 3.4 μm.
[実施例A2~A14、比較例A1~A2]
実施例A1と同様の方法により、表1に示す組成比のエマルジョンを作成した。なお、使用した蓄熱物質、エラストマー又はポリマー(以下では「ポリマー」として示した。)、界面活性剤、添加剤の種類について以下に記載する。
[Examples A2 to A14, Comparative Examples A1 to A2]
An emulsion having the composition ratio shown in Table 1 was prepared in the same manner as in Example A1. In addition, it describes below about the kind of used thermal storage material, an elastomer, or a polymer (it showed as "polymer" below), surfactant, and an additive.
[蓄熱物質]
P-1…n-ヘキサデカン
P-2…n-テトラデカン
P-3…n-オクタデカン
[ポリマー]
H-1…合成例1で作成した重合体
H-2…合成例2で作成した重合体
H-3…SEBS:クレイトンG1651(クレイトンポリマージャパン(株)製)(重量平均分子量:約25万)
H-4…EPDM:JSR EP103AF(JSR(株)製)
(重量平均分子量:約50万)
H-5…LLDPE:ノバテックLL UJ990(日本ポリエチレン(株)製)
[界面活性剤]
S-1…ポリオキシエチレンステアリルエーテル
S-2…ポリオキシエチレンソルビタンモノオレアート
[添加剤]
A-1…エチレングリコール
製造した蓄熱材の測定結果及び評価結果を併せて表1に示す。
[Heat storage material]
P-1 ... n-hexadecane P-2 ... n-tetradecane P-3 ... n-octadecane [polymer]
H-1 ... polymer prepared in Synthesis Example 1 H-2 ... polymer prepared in Synthesis Example 2 H-3 ... SEBS: Kraton G1651 (manufactured by Kraton Polymer Japan Co., Ltd.) (weight average molecular weight: about 250,000)
H-4 ... EPDM: JSR EP103AF (manufactured by JSR Corporation)
(Weight average molecular weight: about 500,000)
H-5 ... LLDPE: Novatec LL UJ990 (manufactured by Nippon Polyethylene Co., Ltd.)
[Surfactant]
S-1 ... polyoxyethylene stearyl ether S-2 ... polyoxyethylene sorbitan monooleate [additive]
A-1: Ethylene glycol Table 1 shows the measurement results and evaluation results of the produced heat storage materials.
〔蓄熱マイクロカプセル〕
[製造例B1]
セパラブルフラスコに、n-テトラデカン(P-1)90部を添加し、オイルバスにて50℃に加温して溶融させた。ついで、水添共役ジエン共重合体(H-1)10部を添加し、オイルバスにて85℃に加温し、3時間攪拌してn-テトラデカンに溶解させ、芯物質(C-1)を得た。
[Heat storage microcapsule]
[Production Example B1]
To a separable flask, 90 parts of n-tetradecane (P-1) was added and heated to 50 ° C. in an oil bath to be melted. Next, 10 parts of hydrogenated conjugated diene copolymer (H-1) was added, heated to 85 ° C. in an oil bath, stirred for 3 hours and dissolved in n-tetradecane, and the core material (C-1). Got.
[製造例B2~B16]
製造例B1において、蓄熱物質及びエラストマーの種類及び配合量を表2に示すとおりとした以外は製造例B1と同様にして、芯物質C-2~C-16を得た。使用した蓄熱物質及びエラストマーの種類について以下に記載する。
[Production Examples B2 to B16]
Core materials C-2 to C-16 were obtained in the same manner as in Production Example B1, except that in Production Example B1, the types and blending amounts of the heat storage material and elastomer were as shown in Table 2. The types of heat storage materials and elastomers used are described below.
[蓄熱物質]
P-1…n-テトラデカン
P-2…n-ペンタデカン
P-3…n-ヘキサデカン
P-4…n-ヘプタデカン
P-5…n-オクタデカン
P-6…n-イコサン
P-7…パラフィンワックス:HNP-9(日本精蝋(株)製)
P-8…1-オクタデカノール
P-9…ミリスチン酸ミリスチル
[エラストマー]
H-1…合成例1で作成した重合体
H-2…合成例2で作成した重合体
H-3…SEBS:クレイトンG1651(クレイトンポリマージャパン(株)製)
H-4…EPDM:JSR EP103AF(JSR(株)製)
[Heat storage material]
P-1 ... n-tetradecane P-2 ... n-pentadecane P-3 ... n-hexadecane P-4 ... n-heptadecane P-5 ... n-octadecane P-6 ... n-icosane P-7 ... paraffin wax: HNP -9 (Nippon Seiwa Co., Ltd.)
P-8 ... 1-octadecanol P-9 ... Myristyl myristate [Elastomer]
H-1 ... polymer prepared in Synthesis Example 1 H-2 ... polymer prepared in Synthesis Example 2 H-3 ... SEBS: Kraton G1651 (manufactured by Kraton Polymer Japan Co., Ltd.)
H-4 ... EPDM: JSR EP103AF (manufactured by JSR Corporation)
[実施例B1]
窒素置換したオートクレーブ1にて、メラミン粉末16部に37%ホルムアルデヒド水溶液20.6部と水40部を加え、pHを8に調整した後、約70℃まで加熱してメラミン-ホルムアルデヒド初期縮合物水溶液を得た。窒素置換したオートクレーブ2にて、85℃に加熱した、pHを4.5に調整した10%スチレン無水マレイン酸共重合体のナトリウム塩水溶液100部と、85℃に加熱した芯物質(C-1)70部とを激しく攪拌しながら添加して平均粒子径が3.0μmになるまで乳化を行なった。この乳化液に上記メラミン-ホルムアルデヒド初期縮合物水溶液全量を添加して85℃で2時間攪拌を施した後、pHを9に調整して蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Example B1]
In a nitrogen-substituted autoclave 1, 20.6 parts of 37% formaldehyde aqueous solution and 40 parts of water are added to 16 parts of melamine powder, the pH is adjusted to 8, and the mixture is heated to about 70 ° C. and heated to about 70 ° C. Got. 100 parts of a 10% styrene maleic anhydride copolymer aqueous sodium salt solution heated to 85 ° C. and adjusted to pH 4.5 in a nitrogen-substituted autoclave 2, and a core material (C-1 70 parts were added with vigorous stirring and emulsification was carried out until the average particle size reached 3.0 μm. The total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 85 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
[実施例B2~B18]
実施例B1において、芯物質を表3に示すものに変え、かつ平均粒子径が表3記載の値になるまで乳化を行なったこと以外は実施例B1と同様にして、蓄熱マイクロカプセルを得た。
[Examples B2 to B18]
In Example B1, the heat storage microcapsules were obtained in the same manner as in Example B1, except that the core substance was changed to that shown in Table 3 and emulsification was performed until the average particle size reached the value shown in Table 3. .
[実施例B19]
窒素置換したオートクレーブ1にて、尿素20部に対し、37%ホルムアルデヒド水溶液40.5部を加え、28%アンモニア水で反応系のpHを7.5~8.5に調整した後、約70℃まで過熱して尿素-ホルムアルデヒド初期縮合物水溶液を得た。窒素置換したオートクレーブ2にて、85℃に加熱した、pHを4.5に調整した10%スチレン無水マレイン酸共重合体のナトリウム塩水溶液100部中に、85℃に加熱した芯物質(C-3)70部を激しく攪拌しながら添加して平均粒子径が3.0μmになるまで乳化を行なった。この乳化液に上記尿素-ホルムアルデヒド初期縮合物水溶液全量を添加して85℃で2時間攪拌を施した後、pHを9に調整して蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Example B19]
In nitrogen-substituted autoclave 1, 40.5 parts of 37% formaldehyde aqueous solution is added to 20 parts of urea, and the pH of the reaction system is adjusted to 7.5 to 8.5 with 28% ammonia water, and then about 70 ° C. To an aqueous urea-formaldehyde precondensate aqueous solution. A core material heated to 85 ° C. in 100 parts of an aqueous sodium salt solution of a 10% styrene maleic anhydride copolymer heated to 85 ° C. and adjusted to pH 4.5 in a nitrogen-substituted autoclave 2 (C— 3) 70 parts were added with vigorous stirring and emulsification was carried out until the average particle size reached 3.0 μm. The total amount of the urea-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 85 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
[実施例B20~B22]
窒素置換したオートクレーブ1にて、85℃にて融解させた所定量の芯物質と、被膜形成用モノマーとを混合、撹拌し、ついで90℃に加温した全使用量のうち60質量%のイオン交換水、分散剤として所定量のドデシルベンゼンスルホン酸ナトリウム分散剤を添加、撹拌して乳化モノマー液を調製した。窒素置換したオートクレーブ2に、残りのイオン交換水全量を入れ、攪拌を開始した。オートクレーブ2内を減圧して容器内の脱酸素を行った後、窒素により圧力を大気圧まで戻して、内部を窒素雰囲気とした後、上記乳化モノマー液を一括に添加した。オートクレーブ2を85℃まで昇温した後、開始剤として所定量のベンゾイルパーオキサイドを添加して、重合を開始した。1時間で重合を終了し、その後2時間の熟成を行った後、オートクレーブ2を室温まで冷却し、蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Examples B20 to B22]
In a nitrogen-substituted autoclave 1, a predetermined amount of core material melted at 85 ° C. and a film-forming monomer were mixed and stirred, and then heated to 90 ° C., and 60% by mass of ions. A predetermined amount of sodium dodecylbenzenesulfonate dispersant was added as the exchange water and dispersant, and stirred to prepare an emulsified monomer solution. The remaining amount of ion-exchanged water was put into the autoclave 2 purged with nitrogen, and stirring was started. After depressurizing the inside of the autoclave 2 and deoxidizing the inside of the container, the pressure was returned to atmospheric pressure with nitrogen to make the inside a nitrogen atmosphere, and then the emulsified monomer solution was added all at once. After raising the temperature of the autoclave 2 to 85 ° C., a predetermined amount of benzoyl peroxide was added as an initiator to initiate polymerization. After completing the polymerization in 1 hour and then aging for 2 hours, the autoclave 2 was cooled to room temperature to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
上記各成分の使用量を表4に示す。 Table 4 shows the amount of each component used.
[比較例B1]
窒素置換したオートクレーブ1にて、メラミン粉末16部に37%ホルムアルデヒド水溶液20.6部と水40部を加え、pHを8に調整した後、約70℃まで加熱してメラミン-ホルムアルデヒド初期縮合物水溶液を得た。窒素置換したオートクレーブ2にて、pHを4.5に調整した5%スチレン無水マレイン酸共重合体のナトリウム塩水溶液100部中に、蓄熱物質としてn-ヘキサデカン(P-3)80部を激しく攪拌しながら添加して平均粒子径が7.1μmになるまで乳化を行なった。この乳化液に上記メラミン-ホルムアルデヒド初期縮合物水溶液全量を添加して70℃で2時間攪拌を施した後、pHを9に調整して蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Comparative Example B1]
In a nitrogen-substituted autoclave 1, 20.6 parts of 37% formaldehyde aqueous solution and 40 parts of water are added to 16 parts of melamine powder, the pH is adjusted to 8, and the mixture is heated to about 70 ° C. and heated to about 70 ° C. Got. In an autoclave 2 purged with nitrogen, 80 parts of n-hexadecane (P-3) as a heat storage material were vigorously stirred in 100 parts of a 5% styrene maleic anhydride copolymer sodium salt adjusted to pH 4.5. While being added, the mixture was emulsified until the average particle size became 7.1 μm. The total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 70 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
[比較例B2]
窒素置換したオートクレーブ1にて、メラミン粉末8部に37%ホルムアルデヒド水溶液11.5部と水40部を加え、pHを8に調整した後、約70℃まで加熱してメラミンホルムアルデヒド初期縮合物水溶液を得た。窒素置換したオートクレーブ2にて、pHを4.5に調整した5%スチレン無水マレイン酸共重合体のナトリウム塩水溶液100部中に、蓄熱物質としてn-ヘキサデカン(P-3)80部を激しく攪拌しながら添加して平均粒子径が1.8μmになるまで乳化を行なった。この乳化液に上記メラミン-ホルムアルデヒド初期縮合物水溶液全量を添加して70℃で2時間攪拌を施した後、pHを9に調整して蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Comparative Example B2]
In a nitrogen-substituted autoclave 1, 11.5 parts of 37% formaldehyde aqueous solution and 40 parts of water are added to 8 parts of melamine powder, the pH is adjusted to 8, and then heated to about 70 ° C. to prepare an aqueous solution of melamine formaldehyde initial condensate. Obtained. In an autoclave 2 purged with nitrogen, 80 parts of n-hexadecane (P-3) as a heat storage material were vigorously stirred in 100 parts of a 5% styrene maleic anhydride copolymer sodium salt adjusted to pH 4.5. While being added, emulsification was carried out until the average particle size became 1.8 μm. The total amount of the melamine-formaldehyde initial condensate aqueous solution was added to this emulsion and stirred at 70 ° C. for 2 hours, and then the pH was adjusted to 9 to obtain a heat storage microcapsule dispersion. The obtained dispersion was dried to obtain heat storage microcapsules.
[比較例B3]
比較例B2において蓄熱マイクロカプセルの平均粒子径を表3に示すような値としたこと以外は比較例B1と同様にして、蓄熱マイクロカプセル分散液を得た。得られた分散液を乾燥して、蓄熱マイクロカプセルを得た。
[Comparative Example B3]
A heat storage microcapsule dispersion was obtained in the same manner as in Comparative Example B1, except that the average particle size of the heat storage microcapsules in Comparative Example B2 was set to the value shown in Table 3. The obtained dispersion was dried to obtain heat storage microcapsules.
実施例B1~B19及び比較例B1~B3で得られた蓄熱マイクロカプセルの、蓄熱物質比率、平均粒子径及び蓄熱物質減量を測定した結果を表3に示す。実施例B20~B22で得られた蓄熱マイクロカプセルの、蓄熱物質比率、平均粒子径及び蓄熱物質減量を測定した結果を表4に示す。 Table 3 shows the results of measurement of the heat storage material ratio, average particle diameter, and heat storage material weight loss of the heat storage microcapsules obtained in Examples B1 to B19 and Comparative Examples B1 to B3. Table 4 shows the results of measuring the heat storage material ratio, average particle diameter, and heat storage material loss of the heat storage microcapsules obtained in Examples B20 to B22.
Claims (17)
前記蓄熱物質が、パラフィン化合物、脂肪酸、脂肪酸のエステル化合物、脂肪族エーテル類、脂肪族ケトン類、及び脂肪族アルコール類からなる群より選ばれた少なくとも一種を含む、
蓄熱材。 A heat storage material in which particles containing a heat storage material and an elastomer are dispersed,
The heat storage material includes at least one selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols,
Thermal storage material.
エラストマーと、
水と、
界面活性剤と
を含有するエマルジョンからなる蓄熱材。 At least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols;
An elastomer,
water and,
A heat storage material comprising an emulsion containing a surfactant.
共役ジエン化合物に由来する構成単位(a-1)を含む、ビニル結合含量が30モル%未満の重合体ブロック(A)と、
共役ジエン化合物に由来する構成単位(b-1)を含む、ビニル結合含量が30~95モル%の重合体ブロック(B)と、
アルケニル芳香族化合物に由来する構成単位(c-1)を、50質量%を超えて含む重合体ブロック(C)と、
からなる群より選ばれた少なくとも一種の重合体ブロックを有するブロック(共)重合体を水素添加して得られたものである、請求項5に記載の蓄熱材。 The hydrogenated conjugated diene (co) polymer is
A polymer block (A) containing a structural unit (a-1) derived from a conjugated diene compound and having a vinyl bond content of less than 30 mol%,
A polymer block (B) containing a structural unit (b-1) derived from a conjugated diene compound and having a vinyl bond content of 30 to 95 mol%,
A polymer block (C) containing the structural unit (c-1) derived from the alkenyl aromatic compound in an amount of more than 50% by mass;
The heat storage material according to claim 5, which is obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of:
エラストマーと
を含有してなる芯物質が、
被膜によって被覆された、蓄熱マイクロカプセル。 At least one heat storage material selected from the group consisting of paraffin compounds, fatty acids, fatty acid ester compounds, aliphatic ethers, aliphatic ketones, and aliphatic alcohols;
A core material comprising an elastomer,
Thermal storage microcapsules covered with a coating.
共役ジエン化合物に由来する構成単位(a-1)を含む、ビニル結合含量が30モル%未満の重合体ブロック(A)と、
共役ジエン化合物に由来する構成単位(b-1)を含む、ビニル結合含量が30~95モル%の重合体ブロック(B)と、
アルケニル芳香族化合物に由来する構成単位(c-1)を、50質量%を超えて含む重合体ブロック(C)と、
からなる群より選ばれた少なくとも一種の重合体ブロックを有するブロック(共)重合体を水素添加して得られたものである、請求項12に記載の蓄熱マイクロカプセル。 The hydrogenated conjugated diene (co) polymer is
A polymer block (A) containing a structural unit (a-1) derived from a conjugated diene compound and having a vinyl bond content of less than 30 mol%,
A polymer block (B) containing a structural unit (b-1) derived from a conjugated diene compound and having a vinyl bond content of 30 to 95 mol%,
A polymer block (C) containing the structural unit (c-1) derived from the alkenyl aromatic compound in an amount of more than 50% by mass;
The heat storage microcapsule according to claim 12, which is obtained by hydrogenating a block (co) polymer having at least one polymer block selected from the group consisting of.
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| JP2011255589 | 2011-11-22 | ||
| JP2011-255589 | 2011-11-22 | ||
| JP2012041570A JP2013177497A (en) | 2012-02-28 | 2012-02-28 | Heat storage microcapsule and heat storage material by using the same |
| JP2012-041570 | 2012-02-28 |
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