WO2013060094A1 - Elastic fixing device for rail - Google Patents
Elastic fixing device for rail Download PDFInfo
- Publication number
- WO2013060094A1 WO2013060094A1 PCT/CN2012/000722 CN2012000722W WO2013060094A1 WO 2013060094 A1 WO2013060094 A1 WO 2013060094A1 CN 2012000722 W CN2012000722 W CN 2012000722W WO 2013060094 A1 WO2013060094 A1 WO 2013060094A1
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- WO
- WIPO (PCT)
- Prior art keywords
- rail
- guiding
- elastic
- vertical
- fixing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/60—Rail fastenings making use of clamps or braces supporting the side of the rail
Definitions
- the invention belongs to the field of rail transit, and relates to a track accessory, in particular to a track fixing device which has both a fastener function and a vibration damping function.
- Rails fixed by such rail fixing devices cannot withstand upward forces, so there is a safety hazard in use. For example, when a foundation subsidence occurs, the rail fixture will fall together, but since the rail is continuous, the rail will not move down, so the pull-up force will be generated, which may cause the rail fixture to rail. Failure of support, affecting driving safety;
- the rail only keeps in contact with the elastic body, so the elastic body not only provides vertical support for the rail but also provides lateral restraint, and the vertical stiffness and the lateral stiffness are closely related.
- the vertical stiffness of the elastic body in the rail fixing device is relatively small, so the lateral rigidity of the rail is also small, which leads to the lateral vibration of the rail during the driving process and the large swing of the rail head, which causes the comfort of the train to be reduced, and the rail is reduced.
- the wear and tear is more serious, and in some cities, even a large number of abnormal waves have occurred, which seriously affects driving safety;
- the rail Since the rail is in a suspended state, the safety reserve is small and there is no secondary protection. Once the elastic body is damaged, the geometric position of the rail will be out of control in all directions, which will derail the train. Therefore, the requirements of the rail fixing device for maintenance are required. Higher, when the maintenance is not timely, it will affect driving safety.
- Cologne eggs and other high-elastic high-elastic fasteners have similar problems. Since the lateral stiffness of the fasteners is closely related to the vertical stiffness, the vertical stiffness decreases as the vibration-reduction requirements increase, and the lateral stiffness also decreases. The lateral vibration of the wheel and rail is increased, and the lateral sway of the train is increased, which affects the comfort of the train and aggravates the wear of the rail. When the situation is serious, the rail is abnormally ground, which increases the workload of the rail maintenance and seriously shortens the life of the rail. .
- An object of the present invention is to overcome the above-mentioned deficiencies and to provide a rail elastic fixing device which is more applicable, more stable in performance, and more secure, especially in which the lateral stiffness is independent of or perpendicular to the vertical stiffness.
- the track elastic fixing device of the present invention is realized, comprising a base, the base is placed on the sleeper, and is fixedly connected with the sleeper by using anchor bolts, and is characterized in that it further comprises a guiding component and a vertical supporting component, wherein the guiding component comprises a rail rail Guide elements and guiding brackets on both sides of the waist, the guiding elements are arranged on both sides of the rail rail waist, the guiding elements are clamped by the guiding bracket, and the guiding elements are at least partially composed of elastic polymer material and/or metal spring, the rail and the guiding bracket The elastic deformation of the guiding element can be relatively moved.
- the stiffness of the guiding element in the transverse direction of the rail is at least 2.5 times its stiffness along the vertical direction of the rail, and the vertical stiffness of the vertical supporting element is not lower than the vertical stiffness of the guiding element.
- the track elastic fixture of the present invention has a transverse stiffness of at least 15 KN/mm at the rail head.
- the base can be integrated with the sleeper.
- the vertical supporting member described in the present invention is various, and may be composed of a metal spring or a composite of a metal spring and an elastic polymer material. Further, the vertical supporting member may be composed of an elastic polymer material. Compression type, shear type, or foam type elastic pad. It should be noted that the metal spring described in the present invention includes various types of springs such as a coil spring, a disc spring, a leaf spring or a metal spring strip, and the elastic high molecular material includes various materials such as rubber or elastic polyurethane. In general, the vertical support member is located below the rail. To improve stability, a limit link or anti-slip pad is provided between the vertical support member and the rail base to prevent relative sliding.
- the track elastic fixing device of the present invention may further comprise a damping element, and the resistance
- the magnetic element comprises a small damper or various damping members directly composed of a damping material, or a specific structure such as a labyrinth damping structure composed of a plate material having a concave-convex structure, and the damping element may be disposed on the guiding element or/and the vertical direction Among the support elements, the damping element can also be arranged in parallel with the vertical support element.
- the guiding element is at least partially composed of an elastic polymer material or/and a metal spring, the elastic deformation of the rail and the guide bracket by means of the guiding element can be relatively moved to form a guide, and the vertical supporting element is mainly responsible for carrying the vertical load.
- the guiding element and the vertical bearing element work together to effectively consume and absorb the vibration energy, reduce the vibration intensity transmitted by the rail to the outside, and thus achieve good vibration isolation. effect.
- the rigidity of the guiding element in the transverse direction of the rail is at least 2.5 times its stiffness along the vertical direction of the rail.
- at least the elastic polymer material constituting the guiding member may be provided.
- a layer of reinforcing elements which may be various fiber fabrics, wire meshes, etc.; in order to further improve the horizontal and vertical stiffness ratio of the guiding elements, at least one layer may be provided in the elastic polymer material constituting the guiding elements for adding
- the restraining reinforcing plate of the lateral rigidity of the guiding member, preferably, the constraining reinforcing plate is disposed parallel to the longitudinal mid-section of the rail and is firmly coupled with the elastic polymer material.
- the guiding member adopts a technical solution of adding a reinforcing member or a reinforcing reinforcing plate in the elastic polymer material, the compression deformation of the reinforcing member in the guiding member or the elastic polymer material between the outer and outer reinforcing plates is restricted, and the compression rigidity is limited.
- the horizontal and vertical stiffness ratio can be arbitrarily designed in a wide range as needed, reaching 5 times, 10 times, 20 times, 40, 80 times or even higher, no longer relies too much on the performance of the elastic polymer material constituting the guiding element, so the performance requirements of the elastic polymer material used are greatly reduced, and the material selection surface is wider, which is advantageous for improvement
- the guiding function greatly reduces the cost and is more practical.
- the restraining reinforcing plate is generally made of a metal plate with a relatively high rigidity, such as an iron plate, a steel plate, an aluminum alloy plate, etc., of course, it can also be made of a non-metallic plate with a relatively high rigidity. Such as glass steel plate and so on.
- the guiding elastic component of the present invention since the guiding element has elasticity, in order to ensure the normal function of the track elastic fixing device of the present invention in application, the guiding elastic component of the present invention must be pre-tensioned and pre-tensioned during the assembly process of the rail. The force is such that the rail does not move when the rail is unloaded while the maximum load is being applied.
- a friction pad may be disposed between the guiding element and the rail, and the surface friction coefficient of the friction pad is large, and a smaller pre-tightening force can be used to generate Large frictional resistance to prevent relative movement, which is beneficial to increase the life of the friction pad.
- the friction pad can directly utilize materials with a large surface friction coefficient. It can be made, for example, as a rubber material; it can also be made of a variety of materials, such as a pad made of sisal fabric impregnated with asphalt, carbon black and rosin. Further, as a special case, when the vertical load carrying capacity of the guide member is used alone to satisfy the use requirements, the guide member can also be used as a vertical support member, that is, the guide member is integrated with the vertical support member.
- a surface connecting plate is provided on the surface of the guiding member in contact with the guiding bracket, and the surface connecting plate is firmly connected with the guiding member.
- the surface connecting plate is generally U-shaped or L-shaped.
- the positioning pin and the positioning hole are matched with each other between the surface connecting plate and the guiding bracket, or the concave-convex structure is used for fitting to facilitate the assembly positioning between the two.
- a pre-tightening block may be arranged between the guiding bracket and the surface of the rail wing plate, and the pre-tightening block is composed of a metal spring, an elastic polymer material or a composite of the two, the pre-tightening block Independently set or integrated with the guiding element.
- the elastic polymer materials described herein include various materials such as elastic rubber or elastic polyurethane. It is worth mentioning that the working posture of the rail is optimized when the rail is engaged with the wheel according to the force exerted on both sides of the rail when it contacts the wheel.
- the guiding bracket can directly clamp the guiding elements to press the rails on the rail waist surface, or a wedge member or a position adjusting bolt can be arranged between the guiding members and the guiding brackets. Thereby the guiding element is pressed against the rail waist surface of the rail.
- the guide assembly of the track elastic fixture of the present invention may further include a contoured block located between the guide member and the rail waist.
- the advantages that can be obtained by setting the contour block include: (1) Compared with the guiding element, the size of the contouring member is small, which is convenient for fine processing, the contouring size is more accurate, and the surface of the rail rail is more closely matched; 2) Compared with direct local contouring on the guiding element, it is beneficial to reduce the processing difficulty and reduce the processing cost; (3)
- the separately arranged contouring member has a more flexible structure, and it is convenient to increase the functional unit such as the damping structure, which can be better
- a labyrinth damping structure composed of a plate with a convex-concave structure and a damping layer is arranged in the profiling block, so that a good noise reduction effect can be achieved.
- the track elastic fixing device of the present invention There are two guiding brackets in the track elastic fixing device of the present invention, which are respectively located on both sides of the rail.
- at least one guiding bracket can be used to disassemble the technical solution.
- the base of the detachable guide bracket is provided with a guide groove along the transverse direction of the rail, and the guide bracket portion is placed in the guide groove, and In the guide groove, it slides laterally relative to the base along the rail and then is fixed.
- the detachable guide bracket can be fixed directly to the base by fasteners or on the base
- the shoulder is placed, and the shoulder is then engaged with the wedge member, or the spacer and the position adjusting bolt to fix the guiding bracket to the base.
- the shoulder is a fixed shoulder or/and a detachable shoulder, that is, the shoulder is fixedly disposed on the base or/and is integrally provided with the base.
- a matching toothed convex and concave structure is arranged between the wedge member and the shoulder, and a locking member is further disposed between the wedge member and the shoulder, and the locking member is a guide groove and
- the locking spacer has a thickness greater than the thickness of the teeth in the toothed concave and convex structure.
- the rail elastic fixing device of the present invention further comprises an emergency support member at the bottom of the corresponding rail rail on the base, and the gap between the top surface of the emergency support member and the bottom of the rail rail is greater than or equal to the normal rail. The biggest deformation at work.
- the rail bottom slope can be correspondingly arranged on the base.
- a rail bottom guiding assembly may be disposed at a bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail rail bottom and the base.
- the rail bottom guiding assembly may comprise a raised boss on the base vertically protruding along the rail, and the contact surface between the outer edge of the rail wing and the side wall of the raised boss constitutes a sliding guiding surface, and the sliding guiding surface is parallel to the vertical direction of the rail
- the sliding guide surface is composed of at least one side of the wear-resistant material or the surface is provided with a wear-resistant material layer; the rail bottom guide assembly may further include a rail bottom positioning plate, the rail bottom positioning plate is stuck at the bottom of the rail, and the rail bottom positioning plate is between the base
- the mating surface constitutes a sliding guiding surface, the sliding guiding surface is parallel to the vertical direction of the rail, and the sliding guiding surface is composed of at least one side of the wear-resistant material or a surface of the wear-resistant material layer
- the longitudinal direction of the rail is the extending direction of the rail; the vertical direction of the rail, that is, the vertical direction of the bottom of the rail; the transverse direction of the rail, that is, the vertical direction of the section in the web of the rail.
- the rail elastic fixing device of the invention realizes the vertical bearing of the rail and the geometric positioning function of the rail by providing the guiding assembly and the vertical supporting component; the guiding component acting on the rail rail waist is responsible for maintaining the geometric position and geometric state of the rail. And the guiding of the rail during dynamic deformation, the elastic supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, and the material properties and mechanical properties of the two can be separated.
- the guiding component is not subject to wear, less wear or insensitivity to wear, so that the geometrical state of the rail is stable for a long time in the vertical stress, especially the lateral stiffness and the anti-pivotal stiffness of the rail are more reasonable, Relieving or overcoming the problem of excessive lateral slip between the wheel and rail caused by insufficient lateral stiffness of the rail caused by external force, resulting in increased train sway, reduced comfort, accelerated wear, and the like, and abnormal wave grinding under certain conditions. It is beneficial to improve the service life of the rail and improve the safety and comfort of the vehicle.
- the lifting of the rail can be prevented; by arranging the damping element, the harmful vibration energy of the rail can be effectively absorbed; by setting the rail bottom guiding device, the lateral rigidity and anti-bias of the rail can be further improved. Stiffness and safety;
- the bottom of the rail bearing member is made of metal spring, and the emergency support is placed under the rail to ensure that the load of the rail is limited to a safe range and the train is derailed.
- the elastic reinforcing member is provided with a restraining reinforcing plate, so that the ratio of the lateral rigidity and the vertical rigidity of the guiding member can be arbitrarily optimized as needed, and the surface connecting plate is provided so that the elastic guiding member is not worn and has an extremely long life.
- the vertical stiffness of the guiding element is defined as that when all the guiding elements on both sides of the rail in the single track elastic fixing device of the present invention are simultaneously deformed by the rail under the vertical center plane of the rail in the pre-tightening state, Shear stiffness, ie the ratio of the vertical force to the vertical displacement; the transverse stiffness of the guiding element is defined as all the guiding elements on both sides of the rail are simultaneously subjected to the lateral height of the rail at the center of the contact surface of the guiding element and the rail at the pretensioned state.
- the stiffness at the time of translational deformation that is, the ratio of the lateral force to the lateral displacement.
- the stiffness of the orbital elastic fixture of the present invention includes, in addition to the stiffness contribution of the guiding element, the stiffness contribution of the vertical bearing element.
- the vertical stiffness of the track elastic fixture is defined as the ratio of the vertical force of the single fixture to the vertical displacement of the rail as it acts along the vertical center plane of the rail; the overall lateral stiffness of the rail elastic fixture is in the present invention It refers to the ratio of the lateral force to the lateral displacement at the rail head when the rail head is subjected to the lateral force along the steel yellow direction, also referred to as the transverse stiffness of the rail elastic fixture.
- the lateral displacement of the rail head includes the lateral translation of the rail and the deflection of the rail in the longitudinal direction of the rail, including the deflection stiffness contribution of the fastener, so that the deflection stiffness will not be discussed separately unless otherwise specified.
- the elastic deformation of the rail itself is negligible.
- the dynamic stiffness is generally slightly larger than the static stiffness, and the dynamic stiffness of the coil spring is generally equal to the static stiffness. Therefore, the dynamic stiffness is not discussed in the present invention unless otherwise specified, and the stiffness generally refers to static stiffness.
- the transverse stiffness of the guiding element is approximately four times the comprehensive lateral stiffness of the rail elastic fixing device of the present invention at the rail head; Bottom can be sent When a small amount of lateral displacement occurs, the lateral stiffness of the guiding element is approximately 5 to 8 times the overall lateral stiffness of the track elastic fixing device of the present invention at the rail head.
- the rail elastic fixing device of the invention can optimize the vertical stiffness and the lateral stiffness of the fixing device of the invention by providing the guiding assembly and the vertical supporting member, which satisfies the urgent needs of the current market and fills the technical blank:
- the most commonly used high-elastic fasteners in the current subway and light rail market are Cologne eggs and Pioneer fasteners.
- the vertical static stiffness of Cologne eggs in the range of 0 ⁇ 15kN is 8-14kN / mm
- the lateral displacement of the single head in the vertical 40kN and lateral 20kN is 2.6 ⁇ 4mm
- the calculated comprehensive lateral stiffness is 5 -7kN/mm
- the vertical and vertical stiffness ratio is 0.5 ⁇ 0.6
- the vertical static stiffness of the vanguard fastener is 5kN/mm
- the vertical dynamic stiffness is 6kN/mm
- the lateral stiffness is 9 ⁇ 12kN/mm.
- the lateral displacement of the rail head under the action of vertical 40kN and lateral 20kN is 1.6 ⁇ 2.2mm
- the horizontal and vertical stiffness ratio is 1.8 ⁇ 2.4.
- the vertical static stiffness of general fasteners for metros in China is 30 ⁇ 40kN/mm, and the lateral static stiffness ranges from 20 ⁇ 60kN/mm.
- the vertical stiffness of the ballasted bed of Beijing-Shanghai high-speed railway is 50 ⁇ 80kN/mm, and the vertical stiffness of the ballastless bed is 40 ⁇ 60kN/mm.
- the vertical static stiffness of the mainline railway in the British Railway Standard can reach 100 ⁇ 200kN/mm. It can be seen from the surveys and statistics of different situations at home and abroad, subway, light rail, high-speed rail, etc. There are many researches on the vertical stiffness of fasteners in various literatures, because the vibration reduction requirements are different, and the range of variation is large. 4 ⁇ 200kN / mm can be arbitrarily optimized selection or design, control measures are also relatively simple, mainly rely on the vertical stiffness of the elastic pad to adjust; in contrast, the domestic and foreign literature on the lateral stiffness of fasteners Less, from the above limited data, the change is between 5 ⁇ 60kN / mm, the change is relatively small.
- the fasteners with lateral stiffness below 12kN/mm have problems such as reduced comfort and accelerated rail wear.
- the lateral stiffness of the fastener should be no less than 15kN/mm, and the higher the better within a certain range, the lateral displacement of the single head in the vertical 40kN and the lateral 20kN simultaneously 1.3mm or less is better.
- the absolute value of the lateral stiffness of the fastener system and the lateral displacement of the rail head are the key parameters for controlling the yellowing stability of the wheel, rather than the horizontal and vertical stiffness ratio.
- the rail elastic fixing device of the invention adopts guiding elements on both sides of the rail waist for guiding and lateral vibration isolation, and then uses the vertical supporting elements disposed under the rail to bear the vertical load, and absorbs harmful elements by the vertical supporting members and/or the damping members.
- Vibration energy the vertical stiffness, damping ratio and lateral stiffness of the whole system can be optimized separately.
- the vertical elastic stiffness of the rail elastic fixture of the invention can be realized while ensuring the vertical stiffness, so the vibration isolation effect is ensured after use.
- the gauge change is smaller, the wheel yellow vibration is smaller, the vehicle lateral sway is smaller, the wheel rails are less laterally slipped, the wear is less, and the comfort and safety of the train are higher.
- the track elastic fixing device of the present invention is sometimes referred to simply as the fixing device of the present invention or the device of the present invention, and has the same meaning.
- the guiding element or the vertical elastic supporting element uses a metal elastic component such as a disc spring or a leaf spring
- the service life is longer, the daily maintenance requirement is lower, and the vibration energy of the rail under the action of the external exciting force can be greatly attenuated. Achieving good vibration and noise reduction effects, its cost performance is higher, and the market application prospects are very broad.
- FIG. 1 is a schematic structural view of a track elastic fixing device of the present invention and a schematic view thereof;
- FIG. 2 is a plan view of FIG. 1;
- FIG. 3 is a schematic structural view of the track elastic fixing device of the present invention and a schematic diagram thereof;
- FIG. 4 is a plan view of FIG. 3;
- Figure 5 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic view;
- Figure 6 is a partial view of the A direction of Figure 5;
- FIG. 7 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic diagram
- FIG. 8 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic diagram
- FIG. 9 is a schematic structural view of the track elastic fixing device of the present invention. Figure 6 and its application schematic
- Figure 10 is a top view of Figure 9;
- FIG. 11 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof;
- FIG. 12 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof;
- Figure 13 is a plan view of Figure 12;
- Figure 14 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof;
- Figure 15 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application;
- Figure 16 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application;
- Figure 17 is a cross-sectional view taken along line BB of Figure 16;
- FIG. 18 is a schematic structural view of a track elastic fixing device of the present invention and a schematic view thereof;
- FIG. 19 is a schematic structural view of the track elastic fixing device of the present invention and a schematic view thereof;
- FIG. 20 is a schematic view of the track elastic fixing device of the present invention;
- FIG. 21 is a cross-sectional view taken along line CC of FIG. 20;
- Figure 22 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application schematic view
- Figure 23 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application schematic view
- Figure 24 is a schematic view of the track elastic fixing device of the present invention
- Figure 17 is a schematic view of the structure of the track elastic fixing device of the present invention and its application schematic diagram
- Figure 26 is a schematic view of the structure of the track elastic fixing device of the present invention and its application schematic
- Figure 27 is a cross-sectional view taken along line DD of Figure 26;
- the track elastic fixing device of the present invention comprises a base 1 made of cast steel material, and further comprises a guide assembly and a vertical support member.
- the guide assembly includes a guide member 3 and a guide bracket 2 on both sides of the rail 9 rail.
- the guide bracket 2 is provided with a position adjusting bolt 5, and the guide member 3 is pressed against the rail waist surface of the rail 9 through the pressure plate 4 and the position adjusting bolt 5.
- the guide bracket 2 is provided with two materials, which are made of the same material as the base 1 and are integrally molded with the base 1;
- the guiding member 3 is made of an elastic polyurethane material, and the guiding member is in close contact with the rail at the rail portion of the rail 9 and is vertically supported.
- the component consists of a metal spring, specifically a metal disc spring 7, which is located below the rail 9, and is elastic in the vertical direction of the rail.
- the emergency support member 8 is also provided at the bottom of the corresponding rail 9 on the base 1.
- the gap between the top surface of the emergency support member 8 and the rail bottom of the rail 9 is greater than or equal to the maximum deformation of the rail during normal operation.
- the emergency support member 8 is a cylindrical boss integrally formed on the base 1, and the disc spring 7 is sleeved on the emergency support member 8, and the centering and the limit position are realized by the emergency support member 8.
- the setting of the emergency support member 8 may ensure that the standard is met, as long as the gap between the top surface of the emergency support member 8 and the rail bottom of the rail 9 is not more than 10 mm.
- a rubber plate (not shown) may be disposed on the top surface of the emergency support member 8 as needed to prevent the rail and the emergency support member 8 from hard contact, causing noise and damage.
- the upper and lower surfaces of the disc spring may be provided with a wear-resistant material to prevent the rail and the base from being worn (not shown).
- a slit 61 is provided on the peripheral side wall of the recess of the base 1 for accommodating the vertical support member 7.
- the guiding member 3 is directly composed of an elastic polymer material, and the elastic deformation of the rail 9 and the guiding bracket 2 can be relatively moved by the elastic deformation of the guiding member 3, so that the rail is excited by an external force such as wheel excitation.
- the guiding element can effectively absorb the vibration energy and reduce the vibration intensity transmitted by the rail to the outside, thereby achieving a good lateral vibration isolation effect.
- the elasticity of the elastic polymer material constituting the guiding element is not as high as possible, and should be driven according to the driving.
- the selection of the appropriate elastic material by calculation and optimization, and the pre-tightening force also needs to be calculated and calculated, and the stiffness of the guiding element along the transverse direction of the rail is at least 2.5 times its vertical stiffness along the rail.
- the transverse stiffness of the guiding element outside the rail head should be at least 15kN/mm.
- the vertical force of the rail is mainly borne by the vertical support member 7. To achieve this, the vertical stiffness of the vertical support member is not to be less than the vertical stiffness of the guide member.
- the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described.
- the vertical stiffness of the guiding element 3 is 20kN/mm
- the lateral tensile stiffness of the center is 60kN/mm
- the vertical static stiffness of the vertical supporting element disc spring is 21kN/mm
- the lateral stiffness of the disc spring is extremely high
- the vertical stiffness of the device of the invention is 41kN/mm
- the vertical elastic and vibration isolation effects are better
- the transverse static stiffness is about 15kN/mm
- the vertical load is 40kN and the horizontal 20kN standard load.
- the lateral displacement of the lower rail head is about 1.3mm
- the absolute value of the transverse stiffness is higher, which can ensure the lateral stability and comfort of the train.
- the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting member 7 is placed in the groove of the base 1, and then the base 1 and the guiding bracket 2 are assembled with the rail 9 and then passed through the base.
- the mounting hole 10 provided on the first base is fixed to the sleeper (not shown), and finally the guide member 3 is pressed against the rail waist by the pressure plate 4 and the position adjusting bolt 5, and the gauge distance can be adjusted by using the bolt 5.
- the guiding member in order to ensure that the track elastic fixing device of the present invention functions normally during application, in the process of assembling the rail elastic fixing device and the rail of the present invention, the guiding member must be pre-tensioned, and the pre-tightening force is in the form of a rail. All guiding elements are not subjected to the maximum load Looseness is preferred, and this applies to all embodiments of the present invention, and is described herein again and will not be repeated one by one in the following embodiments.
- the working principle of the track elastic fixing device of the present invention is as follows.
- the guide member When a rail vehicle (not shown) passes over the rail 9, the guide member is disposed on both sides of the rail waist to give a constraint to the lateral deformation of the rail, since the guiding member 3 has A certain elasticity, the transverse stiffness is greater than the vertical stiffness, and the elastic deformation of the rail 9 and the guide bracket 2 can be relatively moved by the guiding element 3, so that the vertical deformation of the rail can be well guided, and the rail is ensured.
- the geometric state during the deformation process, and the use of the disc spring 7 provided under the rail to support and consume energy in the vertical direction of the rail effectively alleviate the vibration and improve the stability of the rail when the force is applied, thereby ensuring the safety of the vehicle.
- the track elastic fixing device of the invention can realize the exchange of a plurality of sets of disc springs with different vertical stiffnesses, and the rail elastic fixing of the invention can be realized according to different vibration damping requirements of different sections in the project without requiring other types of fasteners. Optimization of the vertical stiffness of the device.
- the rail elastic fixing device of the invention realizes the geometric positioning function of the rail and the vertical bearing capacity of the rail by providing the guiding assembly and the elastic supporting component respectively, and the guiding component disposed at the rail rail waist is responsible for maintaining the geometric position and geometric state of the rail.
- the elastic supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, the material properties and mechanical properties of the two can be separately optimized, and the guiding component is not sensitive to wear, so that the rail
- the geometric state is stable for a long time when the vertical force is applied, the lateral stiffness of the rail is large, the yaw stiffness of the rail head is also improved, and the lateral deformation of the rail is small, which can alleviate or overcome the shortage of the lateral stiffness of the rail under external force.
- the large lateral slip between the rails leads to increased cross-sway of the train and increased wear of the rails, which is beneficial to improve the service life of the rails and improve the safety and comfort of the train.
- the track elastic fixing device of the present invention not only realizes all the functions of the ordinary fastener, but also has better vibration isolation performance and safety performance. Due to the provision of the emergency support member, in the event of an accident, when the rail deformation reaches the limit, The emergency support member 8 will be directly supported on the bottom surface of the rail, which can avoid further excessive deformation of the rail, and ensure safe driving. The comprehensive performance far exceeds the existing fasteners of various structures, and has broad market prospects.
- the guiding member can also be made of other elastic polymer materials such as rubber, and the same effect can be achieved as long as it satisfies the rigidity requirements in the lateral and vertical directions of the rail.
- the track elastic fixing device of the present invention can also use other forms of metal springs as the vertical supporting members, for example, coil springs, leaf springs or metal elastic strips can be used as long as it can be provided in the vertical direction of the rail. enough Elasticity can achieve the same effect.
- the rail elastic fixing device of the present invention is different from the first embodiment in that the guiding assembly includes a guiding bracket 2 integrally molded with the base 1 and a detachable guiding bracket 2a, wherein the guiding bracket 2a is fastened to the base 1 by means of fasteners 13. Since the detachable guide bracket 2a is provided, the rail elastic fixing device of the present invention can be easily assembled and relatively adjusted with the rail 9, so that the guide member 3 is directly pressed against the rail rail by the guide brackets 2 and 2a. The mating surface of the guide member 3 and the rail is contoured to maintain close contact with the rail waist surface of the entire rail.
- the surface of the guide member 3 in contact with the guide brackets 2 and 2a is provided with a surface connection plate 11 made of a steel plate, the surface connection plate 11 and the guide member. 3 firmly bonded together.
- the mating positioning between the guide member 3 and the guide brackets 2 and 2a can be achieved by the surface connecting plate 11 and the correspondingly disposed concave and convex structures on the guide brackets 2 and 2a.
- a reinforcing member 12 is also provided in the guiding member 3, and the reinforcing member 12 is composed of a two-layered sisal cloth sandwiched between the guiding members 3.
- a limit connecting plate 72 is added between the bottom of the rail and the disc spring, and the limiting connecting plate 72 is made of cast steel material.
- a friction pad 73 is provided between the guiding element 3 and the rail 9 rail, and the friction pad 73 is made of sisal fabric impregnated with asphalt, carbon black and rosin.
- the friction coefficient can reach 1.0 or more.
- the material with high friction coefficient can reduce the lateral preload of the guiding element, reduce the stress and strain level of the guiding element, and improve its life.
- the compression deformation between the reinforcing elements 12 in the guiding element 3 and the outer polymeric material is constrained, and the compression stiffness, that is, the lateral stiffness is sharply increased, and the shear deformation is The vertical stiffness is not affected much, so the horizontal-to-vertical stiffness ratio can be arbitrarily designed in a wide range according to requirements, and the horizontal-to-vertical stiffness ratio of the guiding element is significantly improved, which can be increased by 5 to 40 times.
- the rail elastic fixing device of the present invention described in the embodiment is applied to a subway as an example, and the superiority thereof will be described.
- the vertical stiffness of the guiding element 3 is 4kN/mm
- the transverse stiffness is 80kN/mm
- the vertical static stiffness of the vertical support element disc spring is 5kN/mm
- the lateral stiffness of the disc spring is extremely high
- the vertical stiffness of the fixing device of the invention is 9kN/mm
- the vertical elasticity and the vibration isolation effect are greatly improved
- the transverse static stiffness is about 20kN/mm
- the vertical load of 40kN and the horizontal 20kN standard load simultaneously
- the lateral displacement of the lower rail head is about 1 mm
- the lateral stiffness is further improved under the premise of greatly improving the vibration isolation effect, thereby improving the lateral stability and comfort of the train, and reducing wheel and rail wear.
- the track elastic device of the present invention is directly used to replace the traditional track fastener, the disc spring 7 is placed in the groove of the base 1, and then the base 1 and the guide bracket 2 are assembled with the rail 9 and the fastener is used. 13 Fixing and detaching the guide bracket 2a, and adjusting the position of the guide bracket 2a, pressing the guide member 3 against the rail waist to limit and guide the rail 9, and finally passing through the mounting hole 10 provided on the base 1
- the base of the bar 1 is fixed to a sleeper (not shown).
- the mounting hole 60 of the corresponding bracket 13 on the guide bracket 2a is also a long hole, which will be described here.
- the guide member 3 Since the guide member 3 is pressed against the rail rail directly by the guide brackets 2 and 2a, the pressure plate and the position adjusting bolt are omitted, so the structure of the technical solution in this example is simpler and more compact, and the installation and construction efficiency is higher, during maintenance. There is no need to dismantle the rails and the workload is less. Further, since the surface connecting plate 11 is provided on the surface of the guiding member 3, the reinforcing member 12 is also provided in the guiding member 3, which has a longer service life and a higher cost performance.
- the surface connecting plate 11 can also be used with other surface connecting plates such as stainless steel plates, aluminum alloy plates, color steel plates, etc., of course, non-metal surface connecting plates with good wear resistance such as FRP, guiding elements and surfaces can be used.
- the fixed connection between the connecting plates, in addition to the bonding, can also be selected according to the different materials, such as heat sealing, riveting, vulcanization, etc., all of which can achieve the same function.
- other fabrics or wire meshes can be used for the reinforcement elements.
- the reinforcing elements in the guiding component can be set to two layers, or only one layer can be set. Of course, three or more layers can also be set.
- the limit connecting plate 72 is made of a metal material such as cast steel or steel plate, and can also be made of a non-metal material such as FRP, and can be applied to the present invention as long as the working properties such as strength, wear resistance, and aging resistance satisfy the use requirements. in.
- the surface friction coefficient of the friction pad is large, and a large frictional resistance can be generated to prevent relative movement.
- the friction pad can be directly made of a material having a large surface friction coefficient, such as a rubber material, or a composite material of various materials, such as A pad body obtained by infiltrating asphalt and resin with sisal fabric.
- the base 1 is also provided with a rail bottom slope, and the slope of the rail bottom slope is 1:40. Since the rail bottom slope is set, the wheel pressure can be concentrated on the central axis of the rail, the load eccentricity can be reduced, the rail waist stress can be reduced, and the longitudinal crack can be avoided at the joint between the rail head and the rail waist, and the train can be lightened from the operation effect. Serpentine movement. According to the relevant requirements, in any case, the rail bottom slope should not be greater than 1: 12 or less than 1: 60.
- the rail bearing groove can also be made into a slope according to the provisions of the rail bottom slope, which can reduce the processing difficulty of the base. According to these requirements, the technical solution according to the first embodiment can also be provided with an improved direction, for example, a rail bottom slope can be added to the base, or the rail bearing rail can be placed on the rail bottom slope before the concrete pillow line is used. Pretreatment, etc.
- the difference between the track elastic fixing device of the present invention shown in FIG. 5 and FIG. 6 is different from that of the second embodiment.
- the component 3 is made of an elastic polymer material, and in this case, a rubber material is used.
- a reinforcing element 12 is also provided in the guiding element 3, the reinforcing element 12 being constituted by a three-layer wire mesh provided in the guiding element 3.
- the guiding member 3 and the rail waist contact surface are provided with grooves, which are beneficial to adjust the lateral elasticity and vertical elasticity of the guiding member 3, and contribute to heat dissipation.
- the rail 9 and the guiding brackets 2 and 2a are guided by the guiding.
- the elastic deformation of the element 3 can be relatively moved, and the guiding element 3 does not have to slide with the guiding bracket. Therefore, positioning holes are provided on the surface connecting plate 11, and the corresponding guiding brackets 2 and 2a are provided with positioning pins 14 that cooperate with the positioning holes. The two are fixedly connected to achieve a reliable limit, so the friction pad can be omitted. Further, in order to facilitate the engagement of the guide member with the guide bracket and to achieve the pretension of the guide member, the surface connection plate 11 is disposed in an L shape.
- a support plate 15 is disposed between the disc spring 7 and the rail 9, and the support plate 15 is folded upward along the longitudinal sides of the rail, and a hardened steel pipe is provided in the middle of the support plate 15 to ensure the disc spring.
- the centering is also used as the emergency support member 8.
- the gap between the bottom surface of the emergency support member 8 and the bottom surface of the base 1 should be greater than or equal to the maximum deformation of the rail 9 during normal operation.
- a through hole 16 is further provided in the base 1.
- the support plate 15 defines the rail 9 by the folded portions on both sides, and the steel pipe disposed downwardly in the middle portion limits the disc spring 7, so that the support plate 15 simultaneously functions as a limit connecting plate.
- a boss 50 is partially disposed on both sides of the base 1 corresponding to the position of the guide bracket 2a, and the boss 50 and the base surface constitute a guide groove.
- the detachable guide bracket 2a is partially placed in the guide groove and is slidable relative to the base in the guide groove along the rail.
- the guide groove 50 can better absorb and transmit longitudinal anti-climber force to the base, preventing the detachable guide bracket from deflecting vertically around the rail during installation and use.
- the assembly method between the rail elastic fixing device and the rail in the present example is exactly the same as that in the second embodiment.
- the guiding bracket should be used to guide the guiding member and the rail.
- a certain pre-tightening force is generated to ensure that the vertical guiding and lateral limiting of the rail are well achieved, and that the guiding element 3 does not sway along the longitudinal direction of the rail.
- the emergency support member 8 will pass through the through hole 16 and be supported on the surface of the sleeper to avoid further excessive deformation of the rail and ensure safe driving of the vehicle.
- the through hole 16 provided in the base 1 can also function as a drain during actual application.
- the rail elastic fixing device of the present invention is different from the third embodiment in that two detachable guide brackets 2a are provided on the base 1, and the guide brackets 2a are fixed to the base 1 by fasteners 13.
- the surface connecting plate 11 is arranged in a U shape, and the positioning connecting pin 14 is further provided on the surface connecting plate 11, and the corresponding guiding bracket 2a is positioned. The hole is matched with it.
- the guide bracket in order to allow the rail 9 to withstand an upward external force, the guide bracket
- a pretensioning block 17 is also provided between the 2a and the rail of the rail 9.
- the pretensioning block 17 is integrally formed with the guiding member 3, both of which are made of a rubber material.
- the vertical supporting member may also be composed of an elastic polymer material and a metal spring.
- the vertical supporting member is composed of a metal disc spring 7 and a rubber material 20, so that the metal disc spring 7 is more stressed.
- the upper support plate 18 and the lower support plate 19 are respectively disposed above and below the metal disc spring 7, and the upper and lower support plates are made of a case-hardened steel plate, and are integrated with the rubber material 20 by a lithography process. .
- the upper support plate 18 is folded up along the longitudinal sides of the rail, which can limit the rail, and is also used as a limit connecting plate.
- the rubber material 20 uses a high damping rubber with a high damping coefficient, which constitutes a damping element in the vertical branch 7 element.
- the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described. Since the reinforcing element is not provided in the guiding member 3, the horizontal and vertical stiffness ratio is lower than 3, the vertical stiffness is 27 kN/mm, the lateral stiffness is 80 kN/mm, and the vertical stiffness of the vertical supporting member is 27 kN/mm, due to the inclusion of the disc spring. The lateral stiffness of the vertical support element is extremely high.
- the vertical stiffness of the device of the invention is 54 kN/mm, the vertical elasticity and the vibration isolation effect are moderate, and the lateral static stiffness is about 20kN/mm, in the vertical 40kN and horizontal 20kN standard load, the lateral displacement of the rail head is about 1mm, which can ensure the lateral stability and comfort of the train and reduce the rail wear.
- the conventional rail fastener is replaced by the track elastic fixing device of the present invention
- the vertical supporting member is placed in the recess of the base 1, and the base 1 is placed under the rail 9, so that the vertical supporting member is placed directly under the rail 9.
- the base 1 is fixed on the sleeper (not shown) through the mounting hole 10 provided on the base 1, and the position of the guide bracket 2a is adjusted to press the guiding member 3 against the rail waist, so that the guiding member 3 and the pretensioning block A predetermined pre-tightening force is generated between the 17 and the rail, and then the two detachable guide brackets 2a are firmly fixed on the base 1 by means of the fasteners 13, thereby realizing the lateral limitation, guiding and supporting of the rails 9.
- one of the guide brackets 2a can be fixed to the base 1 in advance, and then assembled with the rail.
- the vertical support element not only provides vertical support for the rail, but also provides greater damping, thus enabling better vertical vibration isolation and vibration reduction. .
- the corrosion protection of the metal disc spring 7 is more favorable, which is advantageous for further improving the service life of the rail elastic fixing device of the present invention.
- the upper surface of the rail rail is effectively limited, and the upward movement of the rail can be restricted, so that the rail can withstand a large upward external force, and the adaptability is stronger, and the foundation settlement can be coped Wait for special circumstances.
- the pretensioning block may be composed of a metal spring, an elastic polymer material, or a composite of the two.
- the guiding elements disposed on the inner and outer sides of the rail can also be made of elastic polymer materials with different elasticity, which is applicable to all technical solutions of the present invention.
- the rail elastic fixing device of the present invention is different from the fourth embodiment in that the vertical supporting member is composed of a metal leaf spring 7 and an elastic polyurethane material 26, so that the metal leaf spring 7 is more balanced.
- the upper support plate 24 and the lower support plate 25 are respectively disposed above and below the metal leaf spring 7, and the corresponding support rails 24 are welded and fixed with a limit stop 75 on the upper support plate 24, and the upper and lower support plates are made of steel plates. And combined with the elastic polyurethane material 26 by a casting process.
- the upper support plate 24 of the limit stop 75 is also used as a limit connection plate.
- two reinforcing reinforcing plates 21 for increasing the lateral rigidity of the guiding member are provided in the rubber material constituting the guiding member 3, and the reinforcing reinforcing plate 21 is an iron plate which is parallel to the rail
- the longitudinal mid-section of 9 is arranged and firmly coupled with the rubber material. Due to the addition of the restraining reinforcing plate, the rigidity of the guiding member 3 along the steel yellow direction is greatly enhanced.
- the pre-tightening block 17 is independently provided, and the cymbal is made of elastic polyurethane material, and the surface connecting plate 22 is firmly adhered on the pre-tightening block 17, and the surface connecting plate 22 is provided with positioning holes, and the corresponding guiding brackets are positioned.
- the pin 23 cooperates with it to achieve the assembly between the pretensioning block 17 and the guide bracket by the cooperation of the positioning pin holes.
- the guiding element 3 is correspondingly shortened, and the surface connecting plate 11 whose surface is fixedly coupled is arranged in an L shape.
- the application method of the track elastic fixing device of the present invention described in this example is basically the same as that of the fourth embodiment.
- the restraining reinforcing plate 21 for increasing the lateral rigidity of the guiding member is provided in the guiding member, the compression deformation of the polymeric material between the reinforcing reinforcing plates in the guiding member 3 and the outer side is received.
- Constraining the reinforcement plate constraint, the compression stiffness - that is, the lateral stiffness is sharply increased, and the shear deformation - that is, the vertical stiffness is not limited, so the horizontal and vertical stiffness ratio can be arbitrarily designed in a wide range according to needs, not only can be satisfied The basic requirement of 2.5 times can even reach 10 times, 20 times, 40 times, 80 times or even higher.
- the rail elastic fixing device of the present invention described in the embodiment is applied to a subway as an example, and the superiority thereof will be described.
- the vertical stiffness of the guiding element 3 is 3 kN/mm
- the lateral stiffness is 120 kN/mm
- the vertical stiffness of the vertical bearing element is 4 kN/mm. Due to the extremely high lateral stiffness of the leaf spring, the lateral stiffness of the vertical bearing element is also extremely high.
- the vertical stiffness of the device of the invention is 7 kN/mm, the vertical elasticity and the vibration isolation effect are greatly improved, the lateral stiffness is about 30 kN/mm, the fixing device of the invention
- the horizontal and vertical stiffness ratio is increased by 4.3 times, in the vertical 40kN and horizontal 20kN standard load
- the lateral displacement of the lower rail head is only about 0.67mm, and the lateral stiffness is effectively improved under the premise of greatly improving the vibration isolation effect, which improves the lateral stability and comfort of the train, and reduces the wear of the wheel rail.
- a metal disc spring, a coil spring, a metal dome or the like can be used instead of the metal leaf spring as a metal spring and an elastic polymer material to form an elastic supporting member, and the same effect can be achieved.
- the pre-tightening block may be made of a metal spring or an elastic polymer material and a metal spring in addition to the elastic polymer material.
- the rail elastic fixing device of the present invention is different from the fifth embodiment in that one side of the guide bracket 2 is still integrally provided with the base 1, and on the other side, the base 1 is provided with a guide groove 62. And a fixed shoulder 30, wherein the end of the guide groove 62 near the rail is further provided with a hook groove 63, and the width of the guide groove 62 is slightly larger than the width of the detachable guide bracket 2b.
- the lower portion of the guide bracket 2b is placed in the guide groove 62, and the guide bracket 2b is moved to be hooked on the hook groove 63.
- a wedge member 31 is further disposed between the guide bracket 2b and the fixed shoulder 30, and guided by the wedge member 31.
- the bracket 2b is pressed against the base while the guide member 3 is pressed against the rail waist.
- a tooth-like uneven structure is continuously provided correspondingly on the mating surfaces of the wedge member 31 and the fixed shoulder 30, respectively.
- the top profile of the vertical support elements can also be arranged in a square shape, and the contours of the grooves in the corresponding base 1 are also arranged in a square shape.
- the vertical support member is an elastic polyurethane material 26, and an upper support plate 27 and a lower support plate 28 are disposed above and below, and the upper and lower support plates are each made of steel plate. Further, the surface connecting plate 11 is provided in a short U shape.
- An anti-slip pad 74 for preventing relative sliding is provided between the vertical support member and the rail bottom, and the anti-slip plate 74 is machined from sisal fabric impregnated asphalt and resin.
- the pretensioning block 17 is formed in the same manner as the guiding member 3, and the material is the same.
- a constraining reinforcing plate 21 in the guiding member 3 extends into the pretensioning block 17, which enhances the rigidity of the pretensioning block 17.
- the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting component is placed in the groove of the base 1, and then the base 1 and the guiding bracket 2 are assembled with the rail 9 and then passed through the base 1.
- the mounting hole 10 is fixed on the sleeper (not shown), and the detachable guide bracket 2a is hooked on the hook groove of the base 1, and a wedge member is inserted between the guide bracket 2a and the fixed shoulder 30.
- the position of the guide bracket 2a is adjusted by the insertion depth of the wedge member 31, and the pre-tightening force of the guide member 3 and the pretensioning block 17 on the rail is adjusted, and the guide member 3 is pressed against the rail waist and the position of the guide bracket 2a is locked.
- the rail elastic fixing device of the present invention can also be provided with a hook groove structure on both sides of the base, and at the same time, the two guide brackets 2b are used to cooperate with them, and no further drawings will be described herein. Further, the drain opening provided on the side wall of the recess of the base 1 is not shown in the drawings, and will be described here.
- the vertical supporting member of the fixing device of this embodiment is similar to the under-rail elastic pad of the conventional fastener, but due to the provision of the guiding member 3, the lateral rigidity of the rail elastic fixing device of the present invention can be significantly improved compared with the ordinary fastener, and the principle is as follows: : In common common track fasteners, the ratio of the horizontal and vertical stiffness of the fastener, ie the ratio of the lateral stiffness to the vertical stiffness of the fastener, is mainly determined by the vertical support elements placed between the base and the sleeper - ie the elastic pad Elastic control, for the sake of simplicity, the assumed elastic pad is a uniform elastic material, and the contribution of the elastic pad elastic to the yaw stiffness of the rail head is additionally considered in the deflection stiffness.
- the shear stiffness of the elastic pad Ratio that is, the ratio of shear stiffness to compression stiffness is derived as the ratio of shear modulus G to elastic modulus E, which is 1/[2*(l+v)] in the small elastic deformation range, where V is the Poisson's ratio, and the Poisson's ratio for the rubber-like material is about 0.45, so the shear-to-stiffness ratio is 0.345.
- the lateral translation is controlled by the shear stiffness of the underlying pad, and the vertical stiffness of the elastic pad under the deflected track and the width of the elastic pad are controlled.
- the mechanism of deflection is: When an external force acts on the transverse direction of the rail head, the elastic pad is subjected to the bending moment of the longitudinal direction of the rail. Since the elastic pad is pressed by the elastic strip, the stress on the lateral side of the pad increases, and the other side The stress is unloaded and the rail is deflected, causing the lateral displacement of the rail head to be further increased on the basis of translation.
- the fastener In the general rail fastener, the fastener must be provided with a shoulder to limit the translation of the bottom of the rail, and at the same time, multiple measures such as increasing the vertical stiffness and width of the bolster are used to limit the deflection of the rail, and the lateral total offset of the rail head can be fulfil requirements.
- the guide member 3 After the guide member 3 is disposed, even if a uniform elastic polymer material is used, the direction is rotated by 90 only.
- the transverse stiffness ratio of the guiding element is changed from 0.345 to 1/0.345, that is, 2.9; the guiding member 3 of the embodiment is provided with a restraining reinforcing plate, and the horizontal and vertical stiffness ratio is higher, and can be arbitrarily designed between 4 and 80. .
- the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described.
- the vertical stiffness of the guiding element 3 is 2 kN/mm
- the lateral stiffness is 120 kN/mm
- the vertical stiffness of the vertical bearing element is 5 kN/mm
- the lateral stiffness is 2 kN/mm, which is common to the guiding element and the vertical supporting element.
- the vertical stiffness of the device of the invention is 7kN/mm
- the vertical elasticity and the vibration isolation effect are very high
- the transverse stiffness is about 25kN/mm
- the lateral displacement of the rail head is only under the action of the vertical load 40kN and the lateral load 20kN.
- the vertical stiffness of 7kN/mm is the lower vertical stiffness of all fasteners on the market, and the vertical vibration isolation effect is also one of the best.
- the track elastic fixture of the present invention is equally applicable to the case of high vertical stiffness, assuming that the vertical stiffness of the vertical support member is a relatively high value of the vertical stiffness of all fasteners currently on the market. 60kN/mm, the transverse stiffness is 21kN/mm, the guiding element 3 is unchanged, the vertical stiffness is still 2kN/mm, and the lateral stiffness is 120kN/mm.
- the device of the invention Under the action of the guiding element and the vertical supporting element, the device of the invention
- the vertical stiffness is 62kN/mm
- the lateral stiffness is about 30kN/mm
- the lateral displacement of the rail head is only 0.67mm under the vertical load of 40kN and the lateral load of 20kN.
- the lateral stiffness can be ensured when the vertical stiffness is high. High, it ensures the lateral stability and comfort of the train, and reduces the wear of the wheel and rail.
- the above calculations show that the invention patent can be independently designed or relatively independent due to the lateral stiffness, and the horizontal and vertical stiffness ratio can be varied within a wide range, thereby leaving a wide range of application for the vertical stiffness, thereby achieving:
- the track elastic fixing device of the present invention and the same guiding member can realize any change of the vertical rigidity of the track elastic fixing device by changing the vertical supporting members of different rigidity, or according to a certain preferred sequence change, such as 5, 10 20, 40, 60, 80, lOOkN/mm, and the lateral stiffness can better meet the requirements. It helps designers optimize the vibration isolation scheme according to different vibration isolation requirements, and also reduces the types of fasteners, reduces inventory, installation tools, maintenance tools, and simplifies installation and maintenance methods.
- the difference between the rail elastic fixing device of the present invention and the sixth embodiment is that the structure of the guide groove 62 of the base 1 can be changed according to the technical principle of the sixth embodiment, and the hook groove 63 is disposed along both longitudinal ends of the rail. .
- a separate detachable shoulder 51 is provided, and the lower portion of the detachable shoulder 51 is also hooked on the hook groove of the base 1, and the guide bracket 2a and the detachable shoulder 51 are locked and positioned by the wedge member 31.
- the baffle member 31 can be placed on the detachable shoulder 51 by the fastener 32 to limit the wedge member 31.
- the vertical support member is composed of a metal coil spring 7 and an elastic polyurethane material 26, and the upper support plate 27 and the lower support plate are respectively disposed above and below the metal coil spring 7 in order to make the metal coil spring 7 more evenly balanced.
- the upper and lower support plates are all made of steel plate and combined with the elastic polyurethane material 26 by a casting curing process.
- the two sides of the upper support plate 27 are folded upward corresponding to the bottom of the rail rail, and the rail is formed in the position to prevent relative sliding between the rail and the vertical support member. Therefore, the upper support plate 27 in this example simultaneously serves as a limit.
- the connection board is used.
- a through hole 29 is provided in the middle of the vertical support member.
- the vertical support element Due to the provision of the coil spring in the vertical support element, the vertical support element has better linearity, higher load carrying capacity, slightly improved lateral stiffness, greater creep resistance and longer life. In addition, in the event of overload or rubber failure, the spring pressure has a certain emergency support function.
- the rail elastic fixing device of the present invention with the technical solution of the present embodiment can be independently optimized in the same manner as the previous embodiment, and will not be repeated.
- the detachable shoulder 51 is also provided in a split type, the manufacturing process of the base can be simplified, which is advantageous in reducing production costs.
- the hook-type guide bracket 2b and the detachable shoulder 51 can be simultaneously used on both sides, and the base can be lowered as much as possible.
- the processing difficulty is also within the scope of the present invention, and no further description will be given here.
- the rail elastic fixing device of the present invention shown in FIG. 12 and FIG. 13 is different from the seventh embodiment in that the base 1 is also provided with a fixed shoulder 30, and the wedge member 31 and the detachable shoulder 51 are further provided with a lock.
- the locking member includes a guide groove disposed on the detachable shoulder 51 and a locking washer 52 disposed in the guide groove. The thickness of the locking washer 52 is greater than the teeth of the mating surface of the wedge member 31 and the fixed shoulder 30. thickness.
- the locking washer 52 is inserted into the guide groove provided on the detachable shoulder 51, since the thickness of the locking washer 52 is larger than the tooth
- the thickness of the toothed concave and convex structure between the wedge member 31 and the detachable shoulder 51 can be kept in an engaged state at all times, and cannot be disengaged, and the locking washer 52 is not easily detached from the guide groove due to gravity, so that after locking The whole structure is very stable and reliable.
- the locking washer 52 exposes a guide groove and can be withdrawn at any time to remove the wedge member 31.
- the rail elastic fixing device of the present invention is different from the sixth embodiment in that a guide groove 62 and a hook groove 63 are disposed on both sides of the base 1, and the two guide brackets 2b are respectively hooked on the hook groove, and the base 1 is respectively
- a fixed shoulder 30 is further disposed, and the fixed shoulder 30 is provided with a position adjusting stud 34.
- the position adjusting stud 34 can be used to adjust the position of the guiding bracket 2b, thereby pressing the guiding element 3 against the rail waist and locking the guiding.
- a rail bottom guiding assembly is arranged at the bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail and the base, specifically, the raised boss 65 disposed on the side wall of the groove of the base 1 along the longitudinal direction of the rail, is raised and convex
- a sliding guide surface S between the table 65 and the outer edge of the rail wing, the sliding guide surface S is parallel to the rail.
- the vertical support member is composed only of the elastic polyurethane material 26 and the upper support plate 27 and the lower support plate 28. Both the upper and lower support plates are made of steel plate and are combined with the elastic polyurethane material 26 by a casting solidification process.
- a cavity 56 is also provided in the plate body of the elastic polyurethane material 26.
- a drain hole 55 is provided in a lower portion of the recess of the base. Of course, the position of the drain hole can also be set. Placed in the lower part of the side wall of the base groove, not illustrated in the other drawings.
- the rail elastic fixing device of the present invention described in the present embodiment is applied to a high-speed rail as an example, and its superiority will be described.
- the vertical stiffness of the guiding element 3 is 2 kN/mm
- the lateral stiffness is 280 kN/mm
- the vertical stiffness of the vertical bearing element is 5 kN/mm
- the lateral stiffness is 2 kN/mm. Due to the provision of the rail bottom guiding assembly, the vertical bearing
- the lateral stiffness of the element has little influence on the integrated lateral stiffness of the track elastic fixing device of the present invention.
- the vertical stiffness of the device of the invention is 7 kN/mm, the vertical elasticity and the vibration isolation effect.
- the lateral stiffness is about 70kN/mm
- the lateral displacement of the rail head is only about 0.3mm under the action of vertical load 40kN and lateral load 20kN.
- the lateral stiffness is still high under the premise of high vibration isolation effect, which is improved.
- the lateral stability and comfort of the train and the reduction of wheel and rail wear In comparison, the normal stiffness of a conventional fastener with a vertical stiffness of 7 kN/mm is too low to be used and cannot be increased.
- another advantage of applying the track-elastic fixture of the present invention to high-speed rails is that the curved radius of the track can be made smaller due to the large overall lateral stiffness of the system.
- the corresponding transverse stiffness of the corresponding rail elastic fixing device of the invention is about 100 kN/mm, so that only according to the requirements Selecting different vertical support elements and adjusting the vertical stiffness can meet the requirements of use in demanding applications such as heavy-duty railways.
- the rail bottom guiding assembly since the rail bottom guiding assembly is added, the raising boss 65 and the outer edge of the rail wing are matched with each other through the sliding guiding surface S, so that the rail can only be vertically opposed to the rail through the sliding guiding surface S.
- the base 1 slides, which restricts the translation of the bottom of the rail, so that it is not necessary to additionally provide a limit connecting plate or a non-slip mat, and since the vertical supporting member is provided between the base 1 and the rail 9, the present example can be ensured.
- the invention of the described technical solution not only has good vertical elasticity, but also has a higher overall lateral stiffness for the guide members of the same lateral stiffness as compared with Examples 1-8.
- the principle is that when the rail head is subjected to lateral force, the lateral direction cannot be moved due to the constraint of the rail bottom, forcing the rail to be longitudinally deflected around the rail bottom, and the lateral arm of the guiding element is relatively large, so the rail head is laterally The displacement is small. Therefore, when the rail head of the rail is subjected to the wheel load during the working process, the lateral vibration and the deflection of the rail are well suppressed.
- the above advantages enable the track elastic fixing device of the present invention to effectively reduce the lateral displacement and the deflection displacement at the rail head while maintaining a high vertical elasticity, thereby reducing the lateral slip amplitude between the wheel and rail, and effectively suppressing the rail.
- the oscillating vibration can effectively solve the problem of the vertical high elasticity, the increase of the wheel yellow vibration, the excessive lateral sway of the train, or the excessive wear of the rail.
- the base 1 including the raised boss 65
- the sliding guide surface S can be prevented from being worn too fast, so the product of the invention adopting such technical solutions Has a long service life.
- the technical solution of the combination of the gasket and the bolt in the present example is simpler and more convenient, and the assembly and disassembly are convenient and reliable.
- the vertical support member may be a compression type, a shear type, or a foam type elastic pad composed of an elastic polymer material such as an elastic polyurethane material or a rubber, as long as sufficient vertical rigidity and elasticity are provided. Can have the same effect.
- the rail elastic fixing device of the present invention shown in Fig. 15 is different from that of the ninth embodiment in that two guide brackets 2a are integrally provided on the base 1.
- a wedge member 31 is disposed between the guiding member 3 and the guiding bracket 2a, and the corresponding guiding bracket 2a and the wedge member 31 are also provided with a wedge shape.
- the fastener 38 is used in the guiding bracket 2
- the baffle 37 is disposed on the a to limit the wedge member 31.
- an adjusting stud 35 is further disposed on the baffle 37, and the position of the wedge member 31 is precisely adjusted by the adjusting stud 35, and the lock is utilized.
- the tightening nut 36 locks the position of the adjustment stud 35.
- three guide reinforcing members 21 for increasing the lateral rigidity of the guide member are provided in the guide member 3, and the restraining reinforcing plate 21 is a steel plate.
- the surface of the raised boss 65 of the base 1 of the rail bottom guide assembly is further provided with a wear resistant material layer 57.
- the wear resistant material layer is made of a nylon material and is firmly adhered to the surface of the raised boss 65.
- the contact surface of the wear layer and the outer edge of the rail rail constitutes the sliding guide surface, and the outer edge of the rail wing slides on the surface of the wear layer during operation, and the rail is formed in a vertical direction.
- the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting member is placed in the groove of the base 1, and the rail 9 is disposed between the guiding brackets 2, so that the base 1 is located below the rail 9. And the vertical support member is located directly below the rail bottom, and the base 1 is fixed to the sleeper (not shown) through the mounting hole 10 provided in the base 1, and the wedge member 31 is inserted between the guide bracket 2 and the guiding member 3.
- the pre-tightening force of the guide member 3 is adjusted by the insertion depth of the wedge member 31, and the guide member 3 is pressed against the rail waist to achieve lateral limitation and vertical guiding of the rail 9.
- the position of the wedge member 31 is locked by the lock nut 36 and the adjusting stud 35.
- the wear-resistant material layer 57 since the wear-resistant material layer 57 is further disposed on the sliding guide surface of the base 1, the wear-resistant material layer 57 can provide better wear resistance, and can be replaced once worn, which is beneficial to improve product use. Life expectancy and reduced maintenance costs.
- the wear resistant material layer of the present invention can also be made of materials such as polytetrafluoroethylene (PTFE), powder metallurgy material or copper material.
- PTFE polytetrafluoroethylene
- the wear resistant material layer may also be a thin layer of wear resistant material disposed on the sliding guide surface by spraying, laser sintering or electroplating, and the sliding guide surface includes a rail or / And the sliding guide surface of the base.
- the vertical supporting member of the present invention can be made of other elastic polymer materials such as rubber, and it can be excellent as long as the elasticity and strength are sufficient.
- the rail elastic fixing device of the present invention is different from the second embodiment in that the guiding member 3 is composed of a spring bar made of spring steel, and further, the positioning pin 14 is fixed on the guiding brackets 2 and 2a, correspondingly
- the guiding member 3 is provided with a positioning hole that cooperates with the positioning pin 14 for fixedly connecting the two.
- the guide member is disposed on both sides of the rail waist to give a constraint limit to the lateral deformation of the rail. Since the vertical stiffness of the guide member 3 is small, and the limit is formed in the lateral direction of the rail, the guide member is guided between the rail 9 and the guide bracket 2 and 2a.
- the vertical elasticity of 3 can be relatively moved vertically along the rail, so that the vertical deformation of the rail can be well guided, and the guiding element 3 formed by the elastic strip has a certain elasticity, which can achieve a certain slowness in the lateral direction of the rail. Shock and vibration dissipation.
- a rail bottom guiding assembly is disposed at the bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail 9 and the base 1.
- the rail bottom guiding assembly is composed of a rail bottom positioning plate 54 and a rail bottom elastic guiding member 58, wherein the steel plate; the early I-shaped rail bottom positioning plate 54 is stuck at the bottom of the rail to prevent the rail and the rail bottom positioning plate 54.
- the direct contact transmits high frequency vibration to the base, and a rubber pad 53 is further disposed between the rail bottom and the rail bottom positioning plate 54; the rail bottom elastic guiding member 58 is juxtaposed with the vertical supporting member 7, and the rail bottom elastic guiding member 58 It is made of rubber material and is vulcanized and fixed together with the base 1 and the rail bottom positioning plate 54 to form an elastic guide, which avoids the abrasion between the rail bottom positioning plate 54 and the base 1.
- the vertical elasticity of the rail is mainly provided by the vertical support member 7.
- the vertical support member 7 is constituted by a disc spring, and a hardened steel pipe is provided in the middle of the rail bottom positioning plate 54 to ensure the centering of the disc spring 7, and is used as the emergency support member 8, between the bottom surface of the emergency support member 8 and the bottom surface of the base 1.
- the clearance should be greater than or equal to the maximum deformation of the rail 9 during normal operation.
- a through hole 16 is also provided in the base 1.
- the invention by providing the rail bottom guiding assembly formed by the rail bottom positioning plate 54 and the rail bottom elastic guiding member 58, a technical effect similar to that of the embodiment 9 can be achieved, and the invention can ensure that the invention not only has good vertical elasticity, but also It also has a high lateral stiffness. Therefore, when the rail head of the rail is subjected to the wheel load during the working process, the translation of the rail bottom and the deflection of the rail head are well suppressed.
- the rail elastic fixing device of the invention can realize the horizontal displacement of the rail head effectively while maintaining the high vertical elasticity, thereby reducing the lateral vibration of the wheel rail, thereby reducing the lateral slip amplitude between the wheel rails and improving the train travel.
- the lateral stability and comfort effectively solve the problem of excessive wear of the rail.
- the rail bottom elastic guiding member 58 since the rail bottom elastic guiding member 58 is provided, water and other foreign matter cannot enter the recess of the base 1, and there is no need to consider drainage.
- the application since the rail bottom guiding assembly and the vertical supporting member 7 are pre-assembled with the base, the application only needs to place the base and fix it to the sleeper, and then adjust the guiding bracket 2a.
- the guiding element 3 can be pressed against the rail rail waist.
- the design and calculation of the elasticity of the spring bar constituting the guiding member 3 should be carried out, and it is necessary to ensure sufficient lateral force for the lateral direction of the rail and at the same time to guide the vertical movement of the rail.
- metal springs it is also possible to make guide elements by using other metal springs such as disc springs and leaf springs. As long as it provides proper binding force to the lateral direction of the rail and provides reasonable guidance for the vertical movement of the rail, it can be realized. The same suburban fruit.
- the rail elastic fixing device of the present invention is different from the eleventh embodiment in that the guiding member 3 is composed of a metal elastic bar 39 which is rolled into a cylindrical shape and an elastic polymer material 40.
- the elastic polymer The material is rubber
- a surface connecting plate 11 is provided on the contact surface of the guiding member 3 and the guiding bracket.
- the surface connecting plate 11 is vulcanized and integrated with the rubber material, and the positioning pin 14 is fixed with the metal elastic bar 39, and is inserted through the surface connecting plate. It is arranged in the corresponding positioning hole on the guide bracket.
- a restraining reinforcing plate made of a steel plate is further provided in the rubber material constituting the rail bottom elastic guiding member 58. 59. Also, a plurality of restraining reinforcing plates 59 may be provided as needed.
- the application method of the track elastic fixing device of the present invention is basically the same as that of the eleventh embodiment, and the description thereof will not be repeated here.
- the guiding element is composed of a metal spring and an elastic polymer material, which is beneficial to the corrosion protection of the metal spring. If the rail bottom positioning plate 54 is made of an insulating material such as glass fiber reinforced plastic, the guiding element made of the insulating elastic polymer material is used together.
- the rail can be insulated from the outside to prevent accidental short-circuit accidents, and the applicability of the product can be effectively improved. Because the guiding component uses a composite structure, the transverse stiffness and the vertical stiffness can be better matched, which is beneficial to further improve. Comprehensive product performance.
- the guide members can be made by using other metal springs such as disc springs and leaf springs, and the specific structural form of the metal spring is not limited to the embodiment as shown in the embodiment, as long as the lateral constraint is provided to the rail. Force, and provide a reasonable orientation for the vertical movement of the rail, can achieve the same suburban fruit,
- Example 13 The track elastic fixing device of the present invention as shown in Fig. 19 differs from the twelfth embodiment in that a cavity is provided in the insulating rubber material of the guiding member 3 in order to optimize the ratio of the vertical rigidity to the lateral rigidity of the guiding member 3.
- the rail bottom elastic guiding member when the vertical bearing capacity of the rail bottom elastic guiding member is sufficient, the rail bottom elastic guiding member can be simultaneously used as a vertical supporting member, which further simplifies the product structure.
- the rail bottom elastic guiding member further comprises a labyrinth damping structure composed of a connecting plate 45 with a convex IHJ structure, a rubber damping material layer 46 and a connecting plate 44 with a convex-concave structure, a labyrinth type
- the damping structure is disposed between the rail bottom positioning plate 54 and the base 1.
- the connecting plate 45 and the connecting plate 44 are both made of FRP material to ensure insulation.
- a damping element is added to the system, and the modal damping ratio of the system can be independently optimized.
- the labyrinth damping structure is repeatedly driven.
- the connecting plate cuts the layer of damping material disposed in the gap between the two to realize energy consumption. Therefore, the effect of the vibration damping energy consumption of the track elastic fixing device of the invention is further strengthened, and the test shows that the damping structure is for suppressing below 800 Hz. Low-frequency vibration has a good suppression effect.
- the connecting plate 45 and the rail bottom positioning plate 54 can be integrated into one body, and the same effect can be achieved.
- the rail elastic fixing device of the present invention is different from the embodiment 9 in that the vertical supporting member 7 is a compression type elastic pad made of an elastic polyurethane material, and the rail bottom guiding member further comprises a glass fiber reinforced plastic material.
- the finished rail positioning plate 54 and the rail bottom positioning plate 54 are caught at the bottom of the rail, and the mating surface between the rail bottom positioning plate 54 and the base 1 constitutes a sliding guiding surface S, and the sliding guiding surface S is parallel to the rail.
- the guide assembly of the track elastic fixing device of the present invention further includes a contour block which is a labyrinth composed of a connecting plate 43 having a convex-concave structure, a damping material layer 41, and a connecting plate 42 having a convex-concave structure. Damping structure.
- the damping material is a highly damped polyurethane having a material loss factor of at least greater than 0.4 at room temperature, preferably greater than 0.7.
- the contour block is arranged between the guiding element 3 and the rail 9, and the guiding element 3 is made of a rubber material, and the guiding element is provided with a groove to cooperate with the guiding bracket, and the guiding element and the contour block are pressed against the rail rail by the guiding bracket Waist.
- the pre-tightening block 17 integrated on the guiding element 3 is pressed against the surface of the rail wing plate, which can restrict the upward movement of the rail. Therefore, the rail can withstand a large upward external force, and the adaptability is stronger, and it can cope with special conditions such as foundation settlement.
- a rubber pad 53 is further disposed between the rail rail bottom and the rail bottom positioning plate 54.
- the guiding groove 62 is provided with a hook groove 63 in the longitudinal direction of the rail, and a hook groove 68 is further disposed on both sides of the longitudinal direction of the rail, and the guiding bracket 2b is hooked at the same time.
- the groove 63 and the hook groove 68 are provided. Since the guide bracket 2b is hooked on the hook groove 63 and the hook groove 68 at the same time, it can be ensured that when the guide member 3 transmits the external force to the guide bracket 2b, the guide bracket 2b does not tip over, so the technical solution shown in FIG.
- the fixed shoulder 30 provided on the base 1 does not need to be set very high, and the size of the U-shaped spacer 64 can be correspondingly reduced, which is advantageous for reducing the processing difficulty of the base and reducing the base.
- the labyrinth damping structure Due to the addition of a labyrinth damping structure between the guiding element 3 and the rail 9, the labyrinth damping structure has a strong suppression effect on the vibration and noise of the medium and high frequency rails above 500 Hz, and has a good noise reduction effect; If the labyrinth damping structure is larger than a fastener spacing (550 ⁇ 650mm) in the longitudinal direction of the rail and is continuously connected, it becomes a labyrinth constrained damping structure, and has a good suppression for high frequency noise higher than 1000 Hz. The longer the length of the damping structure, the lower the lower limit frequency and the wider the effective frequency band.
- the connecting plate 43 of the damping structure is bonded to the rail waist by an adhesive having an elastic modulus greater than 100,000 MPa, and the effect is better. Therefore, compared with the technical solution of the ninth embodiment, the embodiment has good lateral stiffness and vibration damping effect, and has good noise reduction effect.
- the rail elastic fixing device of the present invention shown in Fig. 22 differs from the eleventh embodiment in that the guide assembly further includes a contour block which is a labyrinth composed of the connecting plate 43, the damping material layer 41 and the connecting plate 42. Damping structure.
- the contour block is disposed between the guiding member 3 and the rail 9, and the guiding member 3 is made of an elastic polyurethane material, and a constraining reinforcing plate 21 for increasing the lateral rigidity of the guiding member is further disposed inside, and the guiding member is provided with an IHJ groove.
- the guide member and the contour block are pressed against the rail rail by the guide bracket.
- the same labyrinth damping structure as the contour block is provided on the rail of the rail 9, and the preloading block 17 integrated on the guiding element 3 is pressed against the surface of the labyrinth damping structure, so that the upward movement of the rail can also be restricted, so The rail can withstand large upward external forces, and it is more adaptable and can cope with special conditions such as foundation settlement.
- a labyrinth damping structure is disposed on the rail waist surface and the rail wing plate.
- the damping element has good vibration and noise reduction performance, so the noise reduction performance of the technical solution of this example is even better.
- the rail elastic fixing device of the present invention as shown in Fig. 23 differs from the fifteenth embodiment in that the lateral rigidity of the rail bottom guiding member 58 is further strengthened by the steel sheet which is formed in the rubber material constituting the rail bottom elastic guiding member 58. Board 59.
- the rail bottom elastic guiding member can be used as a vertical supporting member at the same time.
- the rail bottom elastic guiding element further comprises a labyrinth damping structure formed by a connecting plate 45 with a convex-concave structure, a rubber damping material layer 46 and a connecting plate 44 with a convex-concave structure, and the labyrinth damping structure is arranged at the bottom of the rail. Between the plate 54 and the base 1.
- the labyrinth damping structure has a large lateral stiffness and a good vertical elasticity, so that it has a good guiding effect.
- the labyrinth damping structure is arranged in the rail bottom elastic guiding element, the medium and low frequency harmful vibration energy of the rail below 800 Hz can be absorbed, and the embodiment has good energy dissipation and vibration absorption, which can improve the safety and comfort of the train.
- the profiling block with the labyrinth damping structure has a strong suppression effect on medium and high frequency vibration and noise above 500 Hz, and has good noise reduction effect; if the labyrinth damping structure is larger than the length of the rail A fastener spacing (550 ⁇ 650mm), and continuous connection, it becomes a labyrinth constrained damping structure, which has a good suppression effect on high frequency noise higher than 1000Hz, and the longer the length of the damping structure, The lower the lower limit frequency, the wider the effective frequency band.
- the connecting plate 43 of the damping structure is bonded to the rail waist by an adhesive having an elastic modulus greater than 100,000 MPa, and the effect is better.
- the product of the embodiment has good lateral stiffness and vibration damping effect, and has good noise reduction effect. It can be seen from the fourteenth embodiment, the fifteenth embodiment and the sixteenth embodiment that the labyrinth damping structure is arranged at intervals under the rail to achieve the function of damping vibration; the length of the rail waist surface is continuously set to be longer than one buckle. The labyrinth damping structure of the spacing of the pieces can achieve the function of noise reduction.
- the rail elastic fixing device of the present invention shown in Fig. 24 differs from the sixteenth embodiment in that the rail bottom elastic guiding member further comprises a connecting plate 69 with a convex and concave structure, a rubber material 71 and a connecting plate with a convex and concave structure.
- the labyrinth damping structure is formed by 70, and the labyrinth damping structure is disposed between the rail bottom positioning plate 54 and the base 1.
- the connecting plates 69 and 70 are both formed of an aluminum alloy, and the rubber material 71 has both elastic supporting ability and certain damping. Due to the large lateral stiffness of this labyrinth damping structure And better vertical elasticity, so it has better guiding action and vertical bearing capacity.
- the labyrinth damping structure can be realized at the same time.
- the rail bottom elastic guiding element and the vertical supporting element are used.
- the connecting plates 69 and 70 and the rubber material 71 are vulcanized into one body, and the connecting plates 69 and 70 are bonded to the rail bottom positioning plate 54 and the base 1 respectively. .
- This technical solution can greatly simplify the structure of the base and is advantageous for reducing the production cost of the present invention.
- the labyrinth damping structure is provided in the rail bottom elastic guiding element, the harmful vibration energy of the rail can be absorbed, and the embodiment has good energy dissipation and vibration absorption, which can improve the safety and comfort of the train. Sex.
- the rubber damping material layer 71 can also be vulcanized and connected to only one of the connecting plate 69 or the connecting plate 70, since the connecting plate 69 and the connecting plate 70 are respectively provided with convex and concave structures, and are respectively embedded with the bottom of the rail.
- the positioning plate 54 and the base 1 are vulcanized and fixed, and the auxiliary fixing of the guide brackets 2 and 2a is added, and the two are not disengaged.
- the rail elastic fixing device of the present invention shown in Fig. 25 differs from the fourth embodiment in that the base 1 is integrated with the sleeper 66, and the base 1 is made of a reinforced concrete material like the sleeper 66.
- the detachable guide bracket 2a is fixed to the base 1 and the sleeper 66 by means of anchor bolts 67.
- the base 1 is integrated into the sleeper 66, the base of the track elastic fixing device of the present invention does not need to be fixedly connected with the sleeper, the assembly process is simpler, the system is more integrated, and the steel is used. Less quantity is beneficial to reduce overall production and application costs.
- the rail elastic fixing device of the present invention shown in Figs. 26 and 27 differs from the first embodiment in that a stopper is provided on the pressure plate 4 in order to prevent the guide member 3 from being tilted relative to the pressure plate 4 in the longitudinal direction of the rail during use. 76, the guiding member 3 is embedded in the groove formed by the surface of the pressure plate 4 and the inner surface of the stopper 76.
- the present embodiment is applicable to all embodiments in which the longitudinal rigidity is insufficient, and is not described.
- the rail elastic fixing device of the present invention shown in Fig. 28 differs from the sixth embodiment in that, as a special case, when the vertical bearing capacity of the guiding member 3 is used alone to meet the requirements of the rail use, the guiding member 3 can also be used. At the same time, it is used as a vertical support element, ie the guide element is integrated with the vertical support element as One.
- An emergency support member 8 is provided on the base 1. Since the restraining reinforcing plate is provided in the guiding member, the horizontal-to-vertical stiffness ratio of the guiding member 3 is easily optimized, and this embodiment is completely feasible.
- the groove on the base 1 is open along the longitudinal ends of the rail.
- the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, and the base 1 and the guide bracket 2 are assembled with the rail 9, and the base 1 is fixed by the mounting hole 10 provided on the base 1.
- the detachable guide bracket 2b is hooked on the hook groove 63 of the base 1, and the wedge member 31 is inserted between the guide bracket 2a and the fixed shoulder 30, and the insertion depth of the wedge member 31 is utilized.
- the structure is more compact. Since the upper part of the guiding element is supported at the rail head, the pre-tightening block 17 of the lower part is pressed at the rail wing, so that the downward pressure of the rail can be withstood. Withstand the upward pull-up force. Further, since the emergency support member 8 is provided on the base, the safety is improved.
- the above embodiments provide some typical structural solutions of the present invention. Based on the technical principles described, the technical features can be recombined to form a new technical solution, which are all within the scope of the present invention. It should be pointed out that due to the existence of the rail bottom slope, the concepts of lateral, vertical and longitudinal directions described in this paper are all based on the rails, corresponding to the transverse, vertical and longitudinal directions of the rails, respectively.
- the longitudinal direction of the rail is the extending direction of the rail; the vertical direction of the rail, that is, the vertical direction of the bottom of the rail; the yellow direction of the steel 4, that is, the vertical direction of the middle section of the rail web.
- an elastic pad can be added between the base and the track bed. Unlike the conventional fastener system, the purpose of the elastic pad is not mainly for vibration isolation, but for heightening, or for protecting the sleeper. And prevent secondary noise.
- the technical solution of the track elastic fixing device of the present invention can be combined and evolved in a plurality of ways, and is also within the protection scope of the present invention.
- the rail elastic fixing device of the invention realizes the geometric positioning function of the rail and the vertical bearing capacity of the rail by providing the guiding assembly and the vertical supporting component respectively, and the guiding component disposed at the rail rail waist is responsible for maintaining the geometric position and geometry of the rail.
- the state and the guiding of the rail during dynamic deformation, the vertical supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, the material properties and mechanical properties of the two can be optimized separately, and the guiding component is not sensitive to wear, so that
- the geometry of the rail is stable for a long time in the vertical direction, and the lateral stiffness of the rail is large when working.
- the lateral deformation of the rail head is small, which can alleviate or overcome the large lateral slip between the wheel and rail caused by the insufficient lateral stiffness of the rail, which ultimately leads to the wear of the rail and even the defects such as the grinding condition, which is beneficial to improve the use of the rail. Life, while improving the safety and comfort of driving.
- the rigidity of the guiding element in the transverse direction of the rail is at least 2.5 times, or even more than 100 times, the rigidity of the rail along the vertical direction of the rail.
- the rail elastic fixing device of the present invention is in the rail.
- the lateral stiffness at the rail head should be at least 15 kN/mm and the vertical stiffness of the vertical bearing element is not less than the vertical stiffness of the guiding element.
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Abstract
Description
轨道弹性固定装置 技术领域 Track elastic fixing device
本发明属于轨道交通领域, 涉及一种轨道附件, 具体为一种兼具扣件功能和 减振功能的轨道固定装置。 背景技术 The invention belongs to the field of rail transit, and relates to a track accessory, in particular to a track fixing device which has both a fastener function and a vibration damping function. Background technique
当今轨道交通不断向着高速重载的方向发展, 给人们的生产生活带来便利的 同时, 也带来了许多问题, 特别是轨道噪声造成的环境污染问题。 为降低轨道的 噪声, 技术人员研发出了许多减振降噪的产品, 其中就包括具有减振降噪功能的 轨道固定装置, 例如专利申请号为 200480019707.1 和专利申请号为 200680045628.7的专利中均提到了可以实现悬架起铁路轨道的轨道紧固装置, 其 利用托架将钢轨头部支撑在弹性件上。 在这种紧固系统里, 轨底下设计有一条缝 隙, 在钢轨负重时, 能使钢轨变得倾斜, 这样可以降低对刚度的要求, 同时对滚 转与轨距提供合适的控制。 此外, 由于钢轨仅与弹性体保持接触, 因此其振动时 能量会先被弹性体吸收消耗, 再传递给其他结构, 所以此类轨道固定装置具有一 定的减振降噪作用。 但是, 这种类型的轨道固定装置也存在着如下缺陷: Today's rail transit is constantly moving toward high-speed and heavy-loading, bringing convenience to people's production and life. At the same time, it also brings many problems, especially the environmental pollution caused by orbital noise. In order to reduce the noise of the track, the technicians have developed a number of products for vibration and noise reduction, including rail fixing devices with vibration and noise reduction functions, such as those patent application No. 200480019707.1 and patent application number 200680045628.7. It is a rail fastening device that can realize a suspension as a railway track, which supports the rail head on the elastic member by means of a bracket. In this type of fastening system, a gap is designed under the rail to tilt the rail when the rail is loaded, which reduces the stiffness requirements and provides proper control of the roll and gauge. In addition, since the rail is only in contact with the elastic body, the energy of the vibration is first absorbed by the elastic body and then transmitted to other structures, so that such a rail fixing device has a certain vibration and noise reduction effect. However, this type of rail fixing device also has the following drawbacks:
(1)使用此类轨道固定装置进行固定的钢轨无法承受向上的力, 因此在使用中 存在安全隐患。 例如, 当有基础沉陷情况发生时, 轨道固定装置会¾^础一起下 降, 但由于钢轨是连续的, 钢轨不会随之下移, 因此会产生上拔力, 有可能导致 轨道固定装置对钢轨的支撑失效, 影响行车安全; (1) Rails fixed by such rail fixing devices cannot withstand upward forces, so there is a safety hazard in use. For example, when a foundation subsidence occurs, the rail fixture will fall together, but since the rail is continuous, the rail will not move down, so the pull-up force will be generated, which may cause the rail fixture to rail. Failure of support, affecting driving safety;
(2)使用过程中, 受力时受力点会上下变化, 弹性体与钢轨之间有磨损, 在弹 性件磨损后, 稳定性会下降; (2) During the process of use, the force point will change up and down when the force is applied, and there will be wear between the elastic body and the rail. After the elastic parts are worn, the stability will decrease;
(3)钢轨仅与弹性体保持接触, 因此弹性体既要为钢轨提供垂向支撑又要提供 横向约束, 垂向刚度和横向刚度密切相关, 为了保证较好的减振降噪作用, 此类 轨道固定装置中的弹性体的垂向刚度相对较小,因此造成钢轨的横向刚度也较小, 导致行车过程中钢轨横向振动和轨头摆振较大, 致使列车行驶时的舒适度降低、 钢轨的磨损较严重, 在某些城市甚至出现了大量的非正常波磨, 严重影响行车安 全; (4)由于钢轨处于悬空状态, 安全储备很小, 没有二级防护, 一旦弹性体损坏, 钢轨的几何位置将在各个方向失去控制, 会使列车脱轨, 所以此种轨道固定装置 对养护的要求较高, 养护不及时时会影响行车安全。 (3) The rail only keeps in contact with the elastic body, so the elastic body not only provides vertical support for the rail but also provides lateral restraint, and the vertical stiffness and the lateral stiffness are closely related. In order to ensure better vibration and noise reduction, such an object The vertical stiffness of the elastic body in the rail fixing device is relatively small, so the lateral rigidity of the rail is also small, which leads to the lateral vibration of the rail during the driving process and the large swing of the rail head, which causes the comfort of the train to be reduced, and the rail is reduced. The wear and tear is more serious, and in some cities, even a large number of abnormal waves have occurred, which seriously affects driving safety; (4) Since the rail is in a suspended state, the safety reserve is small and there is no secondary protection. Once the elastic body is damaged, the geometric position of the rail will be out of control in all directions, which will derail the train. Therefore, the requirements of the rail fixing device for maintenance are required. Higher, when the maintenance is not timely, it will affect driving safety.
科隆蛋和其它高弹性高弹性扣件也存在类似问题, 由于扣件的横向刚度与垂 向刚度密切相关, 垂向刚度随着减振要求的提高而不断降低, 横向刚度也随之降 低, 导致轮轨横向振动加大, 列车行驶时横向晃动加大, 影响了列车的舒适性, 加剧了钢轨磨损,情况严重时甚至造成钢轨异常波磨,增加了钢轨养护的工作量, 严重缩短了钢轨寿命。 Cologne eggs and other high-elastic high-elastic fasteners have similar problems. Since the lateral stiffness of the fasteners is closely related to the vertical stiffness, the vertical stiffness decreases as the vibration-reduction requirements increase, and the lateral stiffness also decreases. The lateral vibration of the wheel and rail is increased, and the lateral sway of the train is increased, which affects the comfort of the train and aggravates the wear of the rail. When the situation is serious, the rail is abnormally ground, which increases the workload of the rail maintenance and seriously shortens the life of the rail. .
上述缺陷极大地影响了钢轨的正常使用, 造成了极大的经济损失, 市场迫切 需要一种可以克服上述不足的新型轨道固定装置。 发明内容 The above defects have greatly affected the normal use of the rails, causing great economic losses, and the market urgently needs a new type of rail fixing device that can overcome the above shortcomings. Summary of the invention
本发明的目的在于克服上述缺陷, 提供一种适用性更强、 性能更稳定、 安全 性更好, 尤其是横向刚度与垂向刚度无关或相关性较小的轨道弹性固定装置。 SUMMARY OF THE INVENTION An object of the present invention is to overcome the above-mentioned deficiencies and to provide a rail elastic fixing device which is more applicable, more stable in performance, and more secure, especially in which the lateral stiffness is independent of or perpendicular to the vertical stiffness.
本发明轨道弹性固定装置是这样实现的, 包括底座, 底座置于轨枕上, 并利 用锚固螺栓与轨枕固连在一起, 其特征在于还包括导向组件和垂向支承元件, 导 向组件包括位于钢轨轨腰两侧的导向元件和导向支架, 导向元件设置在钢轨轨腰 的两侧, 导向元件由导向支架夹持, 导向元件至少部分由弹性高分子材料或 /和金 属弹簧构成, 钢轨与导向支架之间借助导向元件的弹性变形可以相对移动, 导向 元件沿钢轨横向的刚度是其沿钢轨垂向的刚度的至少 2.5倍, 垂向支承元件的垂 向刚度不低于导向元件垂向刚度。 一般来说, 本发明轨道弹性固定装置在钢轨轨 头处的横向刚度至少为 15KN/mm。 作为一种特例, 底座可以与轨枕一体化设置。 The track elastic fixing device of the present invention is realized, comprising a base, the base is placed on the sleeper, and is fixedly connected with the sleeper by using anchor bolts, and is characterized in that it further comprises a guiding component and a vertical supporting component, wherein the guiding component comprises a rail rail Guide elements and guiding brackets on both sides of the waist, the guiding elements are arranged on both sides of the rail rail waist, the guiding elements are clamped by the guiding bracket, and the guiding elements are at least partially composed of elastic polymer material and/or metal spring, the rail and the guiding bracket The elastic deformation of the guiding element can be relatively moved. The stiffness of the guiding element in the transverse direction of the rail is at least 2.5 times its stiffness along the vertical direction of the rail, and the vertical stiffness of the vertical supporting element is not lower than the vertical stiffness of the guiding element. In general, the track elastic fixture of the present invention has a transverse stiffness of at least 15 KN/mm at the rail head. As a special case, the base can be integrated with the sleeper.
本发明中所述的垂向支承元件多种多样, 其可以由金属弹簧构成, 也可以由 金属弹簧与弹性高分子材料复合构成, 此外, 垂向支承元件还可以是由弹性高分 子材料构成的压缩型、 剪切型、 或发泡型的弹性垫。 需要指出的是, 本发明中所 述的金属弹簧包括螺旋弹簧、 碟簧、 板簧或金属弹条等不同形式的弹簧, 弹性高 分子材料包括橡胶或弹性聚氨酯等多种材料。 一般情况下, 垂向支承元件位于钢 轨下方, 为了提高稳定性, 垂向支承元件与轨底之间设置用于防止产生相对滑动 的限位连接板或防滑垫板。 The vertical supporting member described in the present invention is various, and may be composed of a metal spring or a composite of a metal spring and an elastic polymer material. Further, the vertical supporting member may be composed of an elastic polymer material. Compression type, shear type, or foam type elastic pad. It should be noted that the metal spring described in the present invention includes various types of springs such as a coil spring, a disc spring, a leaf spring or a metal spring strip, and the elastic high molecular material includes various materials such as rubber or elastic polyurethane. In general, the vertical support member is located below the rail. To improve stability, a limit link or anti-slip pad is provided between the vertical support member and the rail base to prevent relative sliding.
为提高减振降噪性能, 本发明轨道弹性固定装置中还可以包含阻尼元件, 阻 尼元件包括小型阻尼器或由阻尼材料直接构成的各种阻尼构件, 或者是由带有凹 凸结构的板材构成的迷宫式阻尼结构等具体结构形式, 阻尼元件可以设置在导向 元件或 /和垂向支承元件之中, 阻尼元件还可以与垂向支承元件并联设置。 In order to improve the vibration and noise reduction performance, the track elastic fixing device of the present invention may further comprise a damping element, and the resistance The magnetic element comprises a small damper or various damping members directly composed of a damping material, or a specific structure such as a labyrinth damping structure composed of a plate material having a concave-convex structure, and the damping element may be disposed on the guiding element or/and the vertical direction Among the support elements, the damping element can also be arranged in parallel with the vertical support element.
由于导向元件至少部分由弹性高分子材料或 /和金属弹簧构成,钢轨与导向支 架之间借助导向元件的弹性变形可以相对移动, 从而形成导向, 而垂向支承元件 则主要负责承载垂向载荷, 这样当钢轨受到车轮激励等外力激扰而发生振动时, 导向元件和垂向承载元件一起共同作用, 可以有效地消耗、 吸收振动能量, 降低 钢轨向外界传递的振动强度, 进而实现良好的隔振作用。 为了兼顾导向元件在钢 轨横向的隔振效果和导向元件在钢轨垂向的导向作用, 实际应用中, 导向元件沿 钢轨横向的刚度是其沿钢轨垂向的刚度的至少 2.5倍。 为适当提高导向元件的横 竖向刚度比, 即沿钢轨横向的刚度与沿钢轨垂向的刚度之间的比例, 并兼顾导向 元件的耐用性,可以在构成导向元件的弹性高分子材料中设置至少一层增强元件 , 所述增强元件可以是各种纤维织物、 金属丝网等; 为进一步提高导向元件的横竖 向刚度比, 可以在构成导向元件的弹性高分子材料中设置至少一层用于增加导向 元件横向刚度的约束加强板,优选的,约束加强板平行于钢轨的纵向中剖面设置, 并与弹性高分子材料牢固联结。 由于导向元件釆用了在弹性高分子材料中增设增 强元件或约束加强板的技术方案, 导向元件内的增强元件或约束加强板之间和外 侧的弹性高分子材料的压缩变形受到约束,压缩刚度 (也就是横向刚度)急剧提高, 而剪切变形(即垂向刚度)不受多大影响, 因此横竖向刚度比可以根据需要在很大 范围内任意设计, 达到 5倍、 10倍、 20倍、 40、 80倍甚至更高, 不再过份依赖 构成导向元件的弹性高分子材料本身的性能, 因此对所釆用的弹性高分子材料的 性能要求大大降低, 选材面更广, 有利于在提高导向功能的同时大幅降低成本, 实用性更好。 为达到增加导向元件横向刚度的效果, 约束加强板一般釆用刚度较 大的金属板材制成, 如铁板、 钢板、 铝合金板等, 当然也可以利用刚度较大的非 金属板材制成, 如玻璃钢板等。 特别要说明的是, 由于导向元件具有弹性, 为了 保证本发明轨道弹性固定装置在应用时正常发挥作用, 本发明轨道弹性固定装置 与钢轨装配的过程中, 必须对导向元件实施预紧, 预紧力的大小以钢轨在承受最 大载荷时卸载一侧导向元件不发生^动为宜。 此外, 为了防止导向元件在应用过 程中沿钢轨纵向相对钢轨发生窜动, 导向元件与钢轨之间还可以设置摩擦垫, 摩 擦垫的表面摩擦系数大, 使用较小的预紧力就可以产生较大的摩擦阻力以防止相 对移动, 有利于增加摩擦垫的寿命, 摩擦垫可以直接利用表面摩擦系数大的材料 制成, 如橡胶材料等; 也可以是多种材料复合而成, 如利用剑麻织物浸润沥青、 炭黑和松香后制得的垫体等。 另外, 作为一种特例, 当单独使用导向元件的垂向 承载能力即可以满足使用要求时, 也可以将导向元件作为垂向支承元件使用, 即 导向元件与垂向支承元件集成为一体。 Since the guiding element is at least partially composed of an elastic polymer material or/and a metal spring, the elastic deformation of the rail and the guide bracket by means of the guiding element can be relatively moved to form a guide, and the vertical supporting element is mainly responsible for carrying the vertical load. When the rail is vibrated by external force such as wheel excitation, the guiding element and the vertical bearing element work together to effectively consume and absorb the vibration energy, reduce the vibration intensity transmitted by the rail to the outside, and thus achieve good vibration isolation. effect. In order to balance the vibration isolation effect of the guiding element in the transverse direction of the rail and the guiding action of the guiding element in the vertical direction of the rail, in practical application, the rigidity of the guiding element in the transverse direction of the rail is at least 2.5 times its stiffness along the vertical direction of the rail. In order to appropriately increase the ratio of the horizontal and vertical stiffness of the guiding member, that is, the ratio between the rigidity in the lateral direction of the rail and the stiffness in the vertical direction of the rail, and the durability of the guiding member, at least the elastic polymer material constituting the guiding member may be provided. a layer of reinforcing elements, which may be various fiber fabrics, wire meshes, etc.; in order to further improve the horizontal and vertical stiffness ratio of the guiding elements, at least one layer may be provided in the elastic polymer material constituting the guiding elements for adding The restraining reinforcing plate of the lateral rigidity of the guiding member, preferably, the constraining reinforcing plate is disposed parallel to the longitudinal mid-section of the rail and is firmly coupled with the elastic polymer material. Since the guiding member adopts a technical solution of adding a reinforcing member or a reinforcing reinforcing plate in the elastic polymer material, the compression deformation of the reinforcing member in the guiding member or the elastic polymer material between the outer and outer reinforcing plates is restricted, and the compression rigidity is limited. (that is, the lateral stiffness) is sharply increased, and the shear deformation (ie, the vertical stiffness) is not greatly affected, so the horizontal and vertical stiffness ratio can be arbitrarily designed in a wide range as needed, reaching 5 times, 10 times, 20 times, 40, 80 times or even higher, no longer relies too much on the performance of the elastic polymer material constituting the guiding element, so the performance requirements of the elastic polymer material used are greatly reduced, and the material selection surface is wider, which is advantageous for improvement The guiding function greatly reduces the cost and is more practical. In order to increase the lateral stiffness of the guiding element, the restraining reinforcing plate is generally made of a metal plate with a relatively high rigidity, such as an iron plate, a steel plate, an aluminum alloy plate, etc., of course, it can also be made of a non-metallic plate with a relatively high rigidity. Such as glass steel plate and so on. In particular, since the guiding element has elasticity, in order to ensure the normal function of the track elastic fixing device of the present invention in application, the guiding elastic component of the present invention must be pre-tensioned and pre-tensioned during the assembly process of the rail. The force is such that the rail does not move when the rail is unloaded while the maximum load is being applied. In addition, in order to prevent the guiding element from swaying relative to the rail along the longitudinal direction of the rail during application, a friction pad may be disposed between the guiding element and the rail, and the surface friction coefficient of the friction pad is large, and a smaller pre-tightening force can be used to generate Large frictional resistance to prevent relative movement, which is beneficial to increase the life of the friction pad. The friction pad can directly utilize materials with a large surface friction coefficient. It can be made, for example, as a rubber material; it can also be made of a variety of materials, such as a pad made of sisal fabric impregnated with asphalt, carbon black and rosin. Further, as a special case, when the vertical load carrying capacity of the guide member is used alone to satisfy the use requirements, the guide member can also be used as a vertical support member, that is, the guide member is integrated with the vertical support member.
为了防止导向元件与导向支架的接触表面发生磨损, 在导向元件与导向支架 接触的表面设有表面连接板, 表面连接板与导向元件牢固连接在一起。 为了便于 相互配合受力, 一般情况下, 表面连接板为 U型或 L型。 此外, 在表面连接板与 导向支架之间利用定位销与定位孔相互配合, 或者利用凹凸结构进行配合, 以方 便二者之间的装配定位。 In order to prevent wear of the contact surface of the guiding member and the guide bracket, a surface connecting plate is provided on the surface of the guiding member in contact with the guiding bracket, and the surface connecting plate is firmly connected with the guiding member. In order to facilitate the mutual force, the surface connecting plate is generally U-shaped or L-shaped. In addition, the positioning pin and the positioning hole are matched with each other between the surface connecting plate and the guiding bracket, or the concave-convex structure is used for fitting to facilitate the assembly positioning between the two.
为了防止钢轨在上拔力作用下向上滑移, 可以在导向支架与钢轨翼板上表面 之间设置预紧块, 预紧块由金属弹簧、 弹性高分子材料或二者复合构成, 预紧块 独立设置或与导向元件集成为一体。 本文中所述的弹性高分子材料, 包括弹性橡 胶或弹性聚氨酯等多种材料。 值得一提的是, 根据钢轨在与车轮接触时两侧受力 以优化钢轨与车轮配合时的工作姿态。 In order to prevent the rail from slipping upward under the pulling force, a pre-tightening block may be arranged between the guiding bracket and the surface of the rail wing plate, and the pre-tightening block is composed of a metal spring, an elastic polymer material or a composite of the two, the pre-tightening block Independently set or integrated with the guiding element. The elastic polymer materials described herein include various materials such as elastic rubber or elastic polyurethane. It is worth mentioning that the working posture of the rail is optimized when the rail is engaged with the wheel according to the force exerted on both sides of the rail when it contacts the wheel.
导向支架对导向元件夹持方式也有多种, 可以是导向支架直接夹持导向元件 将其压紧在钢轨的轨腰表面, 也可以在导向元件与导向支架之间设置楔形件或位 置调节螺栓, 从而将导向元件压紧在钢轨的轨腰表面。 There are also a plurality of guiding brackets for holding the guiding elements. The guiding bracket can directly clamp the guiding elements to press the rails on the rail waist surface, or a wedge member or a position adjusting bolt can be arranged between the guiding members and the guiding brackets. Thereby the guiding element is pressed against the rail waist surface of the rail.
本发明轨道弹性固定装置的导向组件中还可以包括仿形块, 仿形块位于导向 元件和钢轨轨腰之间。 通过设置仿形块可以获得的有益之处包括: (1 )与导向元 件相比, 仿形件的尺寸较小, 便于精细加工, 仿形尺寸更准确, 与钢轨轨腰表面 配合更紧密; (2 )与在导向元件上直接进行局部仿形相比,有利于降低加工难度, 降低加工成本; (3 )独立设置的仿形件其结构更加灵活, 便于增加阻尼结构等功 能单元, 可以更好地实现降噪等作用, 例如仿形块中设置由带有凸凹结构的板材 及阻尼层共同组成的迷宫式阻尼结构, 就可以实现艮好的降噪效果。 The guide assembly of the track elastic fixture of the present invention may further include a contoured block located between the guide member and the rail waist. The advantages that can be obtained by setting the contour block include: (1) Compared with the guiding element, the size of the contouring member is small, which is convenient for fine processing, the contouring size is more accurate, and the surface of the rail rail is more closely matched; 2) Compared with direct local contouring on the guiding element, it is beneficial to reduce the processing difficulty and reduce the processing cost; (3) The separately arranged contouring member has a more flexible structure, and it is convenient to increase the functional unit such as the damping structure, which can be better To achieve the effect of noise reduction, for example, a labyrinth damping structure composed of a plate with a convex-concave structure and a damping layer is arranged in the profiling block, so that a good noise reduction effect can be achieved.
本发明轨道弹性固定装置中导向支架有两个, 分别位于钢轨两侧。 为了方便 安装, 同时也为了便于调整导向元件与钢轨之间的夹持力, 可以釆用至少一个导 向支架可以拆卸的技术方案。 为了保证可拆卸的导向支架在安装和使用过程中其 支撑方向不发生偏转改变, 可拆卸的导向支架所在的底座上设有沿钢轨横向的导 槽, 导向支架部分置于导槽内, 并可以在导槽中沿钢轨横向相对于底座滑动, 然 后固定。 可拆卸的导向支架可以直接通过紧固件固定于底座上, 或者在底座上设 置挡肩,挡肩再与楔形件、或垫片及位置调节螺栓配合将导向支架固定于底座上。 所述挡肩为固定挡肩或 /和可拆卸挡肩, 即挡肩固定设置在底座上或 /和与底座设 置成一体。 There are two guiding brackets in the track elastic fixing device of the present invention, which are respectively located on both sides of the rail. In order to facilitate the installation, and also to facilitate the adjustment of the clamping force between the guiding element and the rail, at least one guiding bracket can be used to disassemble the technical solution. In order to ensure that the detachable guide bracket does not change its support direction during installation and use, the base of the detachable guide bracket is provided with a guide groove along the transverse direction of the rail, and the guide bracket portion is placed in the guide groove, and In the guide groove, it slides laterally relative to the base along the rail and then is fixed. The detachable guide bracket can be fixed directly to the base by fasteners or on the base The shoulder is placed, and the shoulder is then engaged with the wedge member, or the spacer and the position adjusting bolt to fix the guiding bracket to the base. The shoulder is a fixed shoulder or/and a detachable shoulder, that is, the shoulder is fixedly disposed on the base or/and is integrally provided with the base.
当利用楔形件和挡肩配合时, 为防止松动, 楔形件和挡肩之间设有相互配合 的齿状凸凹结构, 楔形件与挡肩之间还设有锁定元件, 锁定元件为导槽和锁定垫 片, 锁定垫片的厚度大于齿状凸凹结构中齿的厚度。 When the wedge member and the shoulder are engaged, in order to prevent looseness, a matching toothed convex and concave structure is arranged between the wedge member and the shoulder, and a locking member is further disposed between the wedge member and the shoulder, and the locking member is a guide groove and The locking spacer has a thickness greater than the thickness of the teeth in the toothed concave and convex structure.
此外, 为克服钢轨与底座之间发生相对移动时产生的拉拔力, 可以在底座上 设置勾槽, 将可拆卸的导向支架或 /和可拆卸的挡肩钩挂于勾槽上。 出于防止钢轨 发生过度变形的考虑, 本发明轨道弹性固定装置中底座上对应钢轨轨底处还设有 应急支承件, 应急支承件顶面与钢轨轨底的之间的间隙大于或等于钢轨正常工作 时的最大变形。 另外, 为了使钢轨顶面在车轮载荷作用下受力均匀, 底座上还可 以对应设有轨底坡。 In addition, in order to overcome the pulling force generated when the rail and the base move relative to each other, a hook groove may be provided on the base to hook the detachable guide bracket or/and the detachable shoulder to the hook groove. In order to prevent excessive deformation of the rail, the rail elastic fixing device of the present invention further comprises an emergency support member at the bottom of the corresponding rail rail on the base, and the gap between the top surface of the emergency support member and the bottom of the rail rail is greater than or equal to the normal rail. The biggest deformation at work. In addition, in order to make the top surface of the rail evenly stressed under the load of the wheel, the rail bottom slope can be correspondingly arranged on the base.
本发明轨道弹性固定装置中底座上对应钢轨轨底处还可以设有轨底导向组 件, 轨底导向组件位于钢轨轨底与底座之间。 其中, 轨底导向组件可以包括底座 上沿钢轨垂向凸起的增高凸台, 钢轨翼板外沿与增高凸台侧壁之间的接触表面构 成滑动导向面, 滑动导向面平行于钢轨垂向, 滑动导向面至少一侧由耐磨材料构 成或表面设有耐磨材料层; 轨底导向组件还可以包括轨底定位板, 轨底定位板卡 在钢轨底部, 轨底定位板与底座之间的配合表面构成滑动导向面, 滑动导向面平 行于钢轨垂向, 滑动导向面至少一侧由耐磨材料构成或表面设有耐磨材料层; 轨 底导向组件还可以由轨底定位板和轨底弹性导向元件组成, 轨底定位板卡在钢轨 底部, 轨底弹性导向元件与垂向支承元件并列设置或集成为一体。 作为一种典型 的应用, 轨底弹性导向元件可以是包含由带有凸凹结构的板材及阻尼层共同组成 的迷宫式阻尼结构。 In the track elastic fixing device of the present invention, a rail bottom guiding assembly may be disposed at a bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail rail bottom and the base. Wherein, the rail bottom guiding assembly may comprise a raised boss on the base vertically protruding along the rail, and the contact surface between the outer edge of the rail wing and the side wall of the raised boss constitutes a sliding guiding surface, and the sliding guiding surface is parallel to the vertical direction of the rail The sliding guide surface is composed of at least one side of the wear-resistant material or the surface is provided with a wear-resistant material layer; the rail bottom guide assembly may further include a rail bottom positioning plate, the rail bottom positioning plate is stuck at the bottom of the rail, and the rail bottom positioning plate is between the base The mating surface constitutes a sliding guiding surface, the sliding guiding surface is parallel to the vertical direction of the rail, and the sliding guiding surface is composed of at least one side of the wear-resistant material or a surface of the wear-resistant material layer; the rail bottom guiding assembly can also be composed of the rail bottom positioning plate and the rail The bottom elastic guiding member is composed, the rail bottom positioning plate is stuck at the bottom of the rail, and the rail bottom elastic guiding member is juxtaposed or integrated with the vertical supporting member. As a typical application, the rail bottom elastic guiding member may be a labyrinth damping structure comprising a sheet material having a convex and concave structure and a damping layer.
需要说明的是, 由于轨底坡的存在, 本文中所述的横向、 垂向、 纵向等方向 的概念, 都是以钢轨为基准的, 分别与钢轨的横向、 垂向及纵向相对应, 其中所 述的钢轨纵向, 即为钢轨的延伸方向; 钢轨垂向, 即钢轨轨底的垂向; 钢轨横向, 即钢轨腹板中剖面的垂向。 It should be noted that due to the existence of the rail bottom slope, the concepts of the lateral, vertical, longitudinal and the like directions described herein are all based on the rails, corresponding to the transverse, vertical and longitudinal directions of the rails, respectively. The longitudinal direction of the rail is the extending direction of the rail; the vertical direction of the rail, that is, the vertical direction of the bottom of the rail; the transverse direction of the rail, that is, the vertical direction of the section in the web of the rail.
本发明轨道弹性固定装置通过设置导向组件和垂向支承元件, 分别实现钢轨 的垂向受力承载和钢轨的几何定位功能; 作用于钢轨轨腰处的导向组件负责保持 钢轨的几何位置、 几何状态以及钢轨动态变形时的导向, 设在轨底与底座之间的 弹性支承元件负责承受主要的垂向载荷, 两者的材料性能、 力学性能可以分开优 化, 导向组件没有受磨损、 磨损较少或对磨损不敏感, 使钢轨的几何状态在垂向 受力时的工作长期稳定, 特别是钢轨工作时的横向刚度和抗偏摆刚度更加合理, 可以緩解或克服外力作用下钢轨横向刚度不足造成的轮轨间横向滑移较大从而导 致的列车横晃加大、 舒适度降低、 磨损加快等问题, 以及在特定条件下出现异常 波磨等缺陷, 有利于提高钢轨的使用寿命, 同时提高行车的安全性和舒适性。 The rail elastic fixing device of the invention realizes the vertical bearing of the rail and the geometric positioning function of the rail by providing the guiding assembly and the vertical supporting component; the guiding component acting on the rail rail waist is responsible for maintaining the geometric position and geometric state of the rail. And the guiding of the rail during dynamic deformation, the elastic supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, and the material properties and mechanical properties of the two can be separated. The guiding component is not subject to wear, less wear or insensitivity to wear, so that the geometrical state of the rail is stable for a long time in the vertical stress, especially the lateral stiffness and the anti-pivotal stiffness of the rail are more reasonable, Relieving or overcoming the problem of excessive lateral slip between the wheel and rail caused by insufficient lateral stiffness of the rail caused by external force, resulting in increased train sway, reduced comfort, accelerated wear, and the like, and abnormal wave grinding under certain conditions. It is beneficial to improve the service life of the rail and improve the safety and comfort of the vehicle.
除此之外, 通过设置预紧块, 可以防止钢轨的上拔; 通过设置阻尼元件, 可 以有效吸收钢轨的有害振动能量; 通过设置轨底导向装置, 可以进一步提高钢轨 的横向刚度、 抗偏摆刚度和安全性; 轨底承载元件釆用金属弹簧, 轨底下设置应 急支承件等措施, 可以保证承载元件万一失效时, 钢轨的下沉量限制在安全范围 以内, 防止列车脱轨。 而弹性的导向元件中设置约束加强板, 使得导向元件的横 向刚度和垂向刚度之比可以根据需要任意优化, 而设置表面连接板使得弹性的导 向元件没有磨损, 寿命极长。 In addition, by setting the pre-tightening block, the lifting of the rail can be prevented; by arranging the damping element, the harmful vibration energy of the rail can be effectively absorbed; by setting the rail bottom guiding device, the lateral rigidity and anti-bias of the rail can be further improved. Stiffness and safety; The bottom of the rail bearing member is made of metal spring, and the emergency support is placed under the rail to ensure that the load of the rail is limited to a safe range and the train is derailed. The elastic reinforcing member is provided with a restraining reinforcing plate, so that the ratio of the lateral rigidity and the vertical rigidity of the guiding member can be arbitrarily optimized as needed, and the surface connecting plate is provided so that the elastic guiding member is not worn and has an extremely long life.
在本文中, 为了理解方便, 导向元件的垂向刚度定义为单个本发明轨道弹性 固定装置中钢轨两侧所有导向元件在预紧状态下同时受到钢轨沿钢轨垂向中心面 上下剪切而变形时的剪切刚度, 即垂向作用力与垂向位移之比; 导向元件的横向 刚度定义为钢轨两侧所有导向元件在预紧状态下同时受到钢轨在导向元件与轨腰 的接触面中心高度横向平移变形时的刚度, 即横向作用力与该处横向位移之比。 In this context, for the convenience of understanding, the vertical stiffness of the guiding element is defined as that when all the guiding elements on both sides of the rail in the single track elastic fixing device of the present invention are simultaneously deformed by the rail under the vertical center plane of the rail in the pre-tightening state, Shear stiffness, ie the ratio of the vertical force to the vertical displacement; the transverse stiffness of the guiding element is defined as all the guiding elements on both sides of the rail are simultaneously subjected to the lateral height of the rail at the center of the contact surface of the guiding element and the rail at the pretensioned state. The stiffness at the time of translational deformation, that is, the ratio of the lateral force to the lateral displacement.
在本文中, 本发明轨道弹性固定装置的刚度除了包含导向元件的刚度贡献 夕卜, 还包含垂向支承元件的刚度贡献。 轨道弹性固定装置的垂向刚度定义为单个 固定装置在钢轨受到沿钢轨垂向中心面作用时的垂向作用力与钢轨垂向位移之 比; 轨道弹性固定装置的综合横向刚度在本发明中是指其在轨头受到沿钢 黄向 的横向作用力时, 横向作用力与轨头处的横向位移之比, 也简称轨道弹性固定装 置的横向刚度。 轨头的横向位移包含钢轨的横向平移和钢轨绕钢轨纵向的偏转, 包含了扣件偏转刚度贡献, 因此如无特指, 不再另外讨论偏转刚度。 另外钢轨本 身弹性变形忽略不计。 In this context, the stiffness of the orbital elastic fixture of the present invention includes, in addition to the stiffness contribution of the guiding element, the stiffness contribution of the vertical bearing element. The vertical stiffness of the track elastic fixture is defined as the ratio of the vertical force of the single fixture to the vertical displacement of the rail as it acts along the vertical center plane of the rail; the overall lateral stiffness of the rail elastic fixture is in the present invention It refers to the ratio of the lateral force to the lateral displacement at the rail head when the rail head is subjected to the lateral force along the steel yellow direction, also referred to as the transverse stiffness of the rail elastic fixture. The lateral displacement of the rail head includes the lateral translation of the rail and the deflection of the rail in the longitudinal direction of the rail, including the deflection stiffness contribution of the fastener, so that the deflection stiffness will not be discussed separately unless otherwise specified. In addition, the elastic deformation of the rail itself is negligible.
对于橡塑材料和碟形弹簧, 动刚度一般略大于静刚度, 对于螺旋弹簧动刚度 一般与静刚度相等。 因此, 本发明中如无特指, 也不再讨论动刚度, 刚度一般泛 指静刚度。 For rubber-plastic materials and disc springs, the dynamic stiffness is generally slightly larger than the static stiffness, and the dynamic stiffness of the coil spring is generally equal to the static stiffness. Therefore, the dynamic stiffness is not discussed in the present invention unless otherwise specified, and the stiffness generally refers to static stiffness.
以上定义仅为更好地理解本发明专利的原理而定义。 根据以上定义, 经理论 计算可知, 当钢轨轨底受到有效横向限位时, 导向元件的横向刚度大致是其构成 本发明轨道弹性固定装置在钢轨轨头处综合横向刚度的 4倍; 当钢轨轨底可以发 生少量横向位移时, 导向元件的横向刚度大致是其构成本发明轨道弹性固定装置 在钢轨轨头处综合横向刚度的 5 ~ 8倍。 The above definitions are only defined to better understand the principles of the present invention. According to the above definition, it can be known from theoretical calculations that when the rail rail bottom is effectively laterally constrained, the transverse stiffness of the guiding element is approximately four times the comprehensive lateral stiffness of the rail elastic fixing device of the present invention at the rail head; Bottom can be sent When a small amount of lateral displacement occurs, the lateral stiffness of the guiding element is approximately 5 to 8 times the overall lateral stiffness of the track elastic fixing device of the present invention at the rail head.
本发明轨道弹性固定装置通过设置导向组件和垂向支承元件, 使得本发明固 定装置的垂向刚度和横向刚度可以分别优化设计, 满足了当前市场的迫切需求, 填补了技术空白: The rail elastic fixing device of the invention can optimize the vertical stiffness and the lateral stiffness of the fixing device of the invention by providing the guiding assembly and the vertical supporting member, which satisfies the urgent needs of the current market and fills the technical blank:
1)目前地铁和轻轨市场上最常用的高弹性扣件有科隆蛋、 先锋扣件。 科隆蛋 在 0 ~ 15kN范围内的垂向静刚度为 8-14kN/mm, 单个扣件在垂向 40kN及横向 20kN 同时作用下的轨头横向位移为 2.6 ~ 4mm , 计算得到综合横向刚度为 5-7kN/mm, 横竖向刚度比为 0.5 ~ 0.6; 先锋扣件的垂向静刚度 5kN/mm, 垂向动 刚度为 6kN/mm,横向刚度为 9 ~ 12kN/mm, 计算得到单个扣件在垂向 40kN及横 向 20kN同时作用下的轨头横向位移为 1.6 ~ 2.2mm, 横竖向刚度比为 1.8 ~ 2.4。 1) The most commonly used high-elastic fasteners in the current subway and light rail market are Cologne eggs and Pioneer fasteners. The vertical static stiffness of Cologne eggs in the range of 0 ~ 15kN is 8-14kN / mm, the lateral displacement of the single head in the vertical 40kN and lateral 20kN is 2.6 ~ 4mm, the calculated comprehensive lateral stiffness is 5 -7kN/mm, the vertical and vertical stiffness ratio is 0.5 ~ 0.6; the vertical static stiffness of the vanguard fastener is 5kN/mm, the vertical dynamic stiffness is 6kN/mm, and the lateral stiffness is 9 ~ 12kN/mm. The lateral displacement of the rail head under the action of vertical 40kN and lateral 20kN is 1.6 ~ 2.2mm, and the horizontal and vertical stiffness ratio is 1.8 ~ 2.4.
2)我国地铁整体道床一般扣件的垂向静刚度范围是 30 ~ 40kN/mm, 横向静 刚度范围为 20 ~ 60kN/mm。 2) The vertical static stiffness of general fasteners for metros in China is 30 ~ 40kN/mm, and the lateral static stiffness ranges from 20 ~ 60kN/mm.
3)我国京沪高铁的有碴道床垂向刚度为 50 ~ 80kN/mm, 无碴道床的垂向刚 度为 40 ~ 60kN/mm。 3) The vertical stiffness of the ballasted bed of Beijing-Shanghai high-speed railway is 50 ~ 80kN/mm, and the vertical stiffness of the ballastless bed is 40 ~ 60kN/mm.
4)英国铁路标准中的干线铁路的扣件垂向静刚度可达 100 ~ 200kN/mm。 由国内外、 地铁、 轻轨、 高铁等不同情况的调研和统计可以看出, 现有各种 文献中对扣件的垂向刚度研究较多, 因为减振要求不同,其变化范围很大,在 4 ~ 200kN/mm之间可以随意优化选取或设计, 控制措施也较简单, 主要依靠弹性垫 板的垂向刚度来调节; 相比之下, 国内外各种文献对扣件的横向刚度研究甚少, 从以上有限的数据来看, 在 5 ~ 60kN/mm之间变化, 变化相对较小。 国内一些地 铁的运行实践表明, 扣件横向刚度在 12kN/mm 以下的路段出现了舒适性降低、 钢轨磨损加快等问题。 为了保证钢轨的横向稳定, 扣件的横向刚度应不低于 15kN/mm, 并且在一定范围内越高越好, 单个扣件在垂向 40kN及横向 20kN同 时作用下的轨头横向位移控制在 1.3mm以下较好。 此外, 通过上述说明还可以看 出, 扣件系统的横向刚度绝对值和钢轨轨头横向位移是控制轮 黄向稳定性的关 键参数, 而不是横竖向刚度比。 4) The vertical static stiffness of the mainline railway in the British Railway Standard can reach 100 ~ 200kN/mm. It can be seen from the surveys and statistics of different situations at home and abroad, subway, light rail, high-speed rail, etc. There are many researches on the vertical stiffness of fasteners in various literatures, because the vibration reduction requirements are different, and the range of variation is large. 4 ~ 200kN / mm can be arbitrarily optimized selection or design, control measures are also relatively simple, mainly rely on the vertical stiffness of the elastic pad to adjust; in contrast, the domestic and foreign literature on the lateral stiffness of fasteners Less, from the above limited data, the change is between 5 ~ 60kN / mm, the change is relatively small. The operation practice of some domestic railways shows that the fasteners with lateral stiffness below 12kN/mm have problems such as reduced comfort and accelerated rail wear. In order to ensure the lateral stability of the rail, the lateral stiffness of the fastener should be no less than 15kN/mm, and the higher the better within a certain range, the lateral displacement of the single head in the vertical 40kN and the lateral 20kN simultaneously 1.3mm or less is better. In addition, it can be seen from the above description that the absolute value of the lateral stiffness of the fastener system and the lateral displacement of the rail head are the key parameters for controlling the yellowing stability of the wheel, rather than the horizontal and vertical stiffness ratio.
但是由于科隆蛋和先锋扣件等高弹性扣件釆用同一弹性元件同时承受垂向 载荷和横向载荷, 普通高弹性扣件依靠轨下弹性垫板控制扣件垂向刚度, 横向刚 度和垂向刚度都密切关联, 无法单独优化, 虽然横向刚度过低, 但如果不釆用新 的结构或原理, 为了同时满足垂向刚度的使用需求无法再给予实质性提高。 本发明轨道弹性固定装置利用在轨腰两侧设置导向元件进行导向及横向隔 振, 再利用轨下设置的垂向支承元件承受垂向载荷, 并利用垂向支承元件和 /或阻 尼元件吸收有害振动能量, 整个系统的垂向刚度、 阻尼比、 横向刚度可以分别优 化, 在保证垂向刚度的同时可以实现本发明轨道弹性固定装置具有很高的横向刚 度, 因此使用后在保证隔振效果很高的情况下, 轨距变化更小, 轮 黄向振动更 小, 车辆横向晃动更小, 轮轨间相互横向滑移更小, 磨损少, 列车行驶的舒适性 和安全性更高。 However, because the high elastic fasteners such as Cologne eggs and Pioneer fasteners use the same elastic element to withstand vertical and lateral loads at the same time, ordinary high elastic fasteners rely on the under-rail elastic pad to control the vertical stiffness, lateral stiffness and vertical direction of the fastener. The stiffness is closely related and cannot be optimized separately, although the lateral stiffness is too low, but if you do not use new The structure or principle cannot be substantially improved in order to meet the demand for vertical stiffness at the same time. The rail elastic fixing device of the invention adopts guiding elements on both sides of the rail waist for guiding and lateral vibration isolation, and then uses the vertical supporting elements disposed under the rail to bear the vertical load, and absorbs harmful elements by the vertical supporting members and/or the damping members. Vibration energy, the vertical stiffness, damping ratio and lateral stiffness of the whole system can be optimized separately. The vertical elastic stiffness of the rail elastic fixture of the invention can be realized while ensuring the vertical stiffness, so the vibration isolation effect is ensured after use. In the high case, the gauge change is smaller, the wheel yellow vibration is smaller, the vehicle lateral sway is smaller, the wheel rails are less laterally slipped, the wear is less, and the comfort and safety of the train are higher.
特别要说明的是, 为了行文方便, 在本文的叙述中, 本发明轨道弹性固定装 置有时也简称本发明固定装置或本发明装置, 其含义相同。 It is to be noted that, for convenience of writing, in the description herein, the track elastic fixing device of the present invention is sometimes referred to simply as the fixing device of the present invention or the device of the present invention, and has the same meaning.
此外, 导向元件或垂向弹性支承元件釆用碟簧或板簧等金属弹性元件时, 使 用寿命更长, 日常养护要求较低, 同时可以大幅衰减钢轨在外界激振力作用时的 振动能量, 实现良好的减振降噪效果, 其性价比更高, 市场应用前景十分广阔。 附图说明 In addition, when the guiding element or the vertical elastic supporting element uses a metal elastic component such as a disc spring or a leaf spring, the service life is longer, the daily maintenance requirement is lower, and the vibration energy of the rail under the action of the external exciting force can be greatly attenuated. Achieving good vibration and noise reduction effects, its cost performance is higher, and the market application prospects are very broad. DRAWINGS
图 1为本发明轨道弹性固定装置的结构示意图之一及其应用示意图; 图 2为图 1的俯视图; 1 is a schematic structural view of a track elastic fixing device of the present invention and a schematic view thereof; FIG. 2 is a plan view of FIG. 1;
图 3为本发明轨道弹性固定装置的结构示意图之二及其应用示意图; 图 4为图 3的俯视图; 3 is a schematic structural view of the track elastic fixing device of the present invention and a schematic diagram thereof; FIG. 4 is a plan view of FIG. 3;
图 5为本发明轨道弹性固定装置的结构示意图之三及其应用示意图; 图 6为图 5的 A向局部视图; Figure 5 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic view; Figure 6 is a partial view of the A direction of Figure 5;
图 7为本发明轨道弹性固定装置的结构示意图之四及其应用示意图; 图 8为本发明轨道弹性固定装置的结构示意图之五及其应用示意图; 图 9为本发明轨道弹性固定装置的结构示意图之六及其应用示意图; 图 10为图 9的俯视图; 7 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic diagram; FIG. 8 is a schematic structural view of the track elastic fixing device of the present invention and its application schematic diagram; FIG. 9 is a schematic structural view of the track elastic fixing device of the present invention; Figure 6 and its application schematic; Figure 10 is a top view of Figure 9;
图 11为本发明轨道弹性固定装置的结构示意图之七及其应用示意图; 11 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof;
图 12为本发明轨道弹性固定装置的结构示意图之八及其应用示意图; 12 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof;
图 13为图 12的俯视图; Figure 13 is a plan view of Figure 12;
图 14为本发明轨道弹性固定装置的结构示意图之九及其应用示意图; 图 15为本发明轨道弹性固定装置的结构示意图之十及其应用示意图; 图 16为本发明轨道弹性固定装置的结构示意图之十一及其应用示意图; 图 17为图 16的 B-B剖视图; 14 is a schematic structural view of the rail elastic fixing device of the present invention and a schematic diagram thereof; Figure 15 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application; Figure 16 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application; Figure 17 is a cross-sectional view taken along line BB of Figure 16;
图 18为本发明轨道弹性固定装置的结构示意图之十二及其应用示意图; 图 19为本发明轨道弹性固定装置的结构示意图之十三及其应用示意图; 图 20为本发明轨道弹性固定装置的结构示意图之十四及其应用示意图; 图 21为图 20的 C-C剖视图; 18 is a schematic structural view of a track elastic fixing device of the present invention and a schematic view thereof; FIG. 19 is a schematic structural view of the track elastic fixing device of the present invention and a schematic view thereof; FIG. 20 is a schematic view of the track elastic fixing device of the present invention; FIG. 21 is a cross-sectional view taken along line CC of FIG. 20; FIG.
图 22为本发明轨道弹性固定装置的结构示意图之十五及其应用示意图; 图 23为本发明轨道弹性固定装置的结构示意图之十六及其应用示意图; 图 24为本发明轨道弹性固定装置的结构示意图之十七及其应用示意图; 图 25为本发明轨道弹性固定装置的结构示意图之十八及其应用示意图; 图 26为本发明轨道弹性固定装置的结构示意图之十九及其应用示意图; 图 27为图 26的 D-D剖视图; Figure 22 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application schematic view; Figure 23 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application schematic view; Figure 24 is a schematic view of the track elastic fixing device of the present invention; Figure 17 is a schematic view of the structure of the track elastic fixing device of the present invention and its application schematic diagram; Figure 26 is a schematic view of the structure of the track elastic fixing device of the present invention and its application schematic; Figure 27 is a cross-sectional view taken along line DD of Figure 26;
图 28为本发明轨道弹性固定装置的结构示意图之二十及其应用示意图。 具体实施方式 28 is a schematic view showing the structure of the track elastic fixing device of the present invention and its application schematic diagram. detailed description
实施例一 Embodiment 1
如图 1、 图 2所示本发明轨道弹性固定装置, 包括铸钢材料制成的底座 1 , 此外, 还包括导向组件和垂向支承元件。 导向组件包括位于钢轨 9轨腰两侧的导 向元件 3和导向支架 2,导向支架 2上设置位置调节螺栓 5 ,导向元件 3通过压板 4及位置调节螺栓 5紧压在钢轨 9的轨腰表面。 其中, 导向支架 2设置二个, 其 与底座 1材质相同,并与底座 1铸造成一体; 导向元件 3由弹性聚氨酯材料制成, 导向元件在钢轨 9轨腰部分与钢轨紧密接触, 垂向支承元件由金属弹簧构成, 图 示中具体为金属碟簧 7 , 其位于钢轨 9下方, 在钢轨垂向具有弹性。 As shown in Fig. 1 and Fig. 2, the track elastic fixing device of the present invention comprises a base 1 made of cast steel material, and further comprises a guide assembly and a vertical support member. The guide assembly includes a guide member 3 and a guide bracket 2 on both sides of the rail 9 rail. The guide bracket 2 is provided with a position adjusting bolt 5, and the guide member 3 is pressed against the rail waist surface of the rail 9 through the pressure plate 4 and the position adjusting bolt 5. Wherein, the guide bracket 2 is provided with two materials, which are made of the same material as the base 1 and are integrally molded with the base 1; the guiding member 3 is made of an elastic polyurethane material, and the guiding member is in close contact with the rail at the rail portion of the rail 9 and is vertically supported. The component consists of a metal spring, specifically a metal disc spring 7, which is located below the rail 9, and is elastic in the vertical direction of the rail.
另外, 出于防止钢轨发生过度变形而影响行车安全的考虑, 底座 1上对应钢 轨 9轨底处还设有应急支承件 8。 应急支承件 8顶面与钢轨 9轨底之间的间隙大 于或等于钢轨正常工作时的最大变形。 本例中, 应急支承件 8为底座 1上一体化 铸成的圓柱形凸台, 碟簧 7套设在应急支承件 8上, 并依靠应急支承件 8实现对 中及限位。根据国内外有关标准, 为了防止列车脱轨, 钢轨断裂时断口处的错位 在垂向不得大于 10mm, 应急支承件 8的设置, 可以保证满足此标准, 只要应急 支承件 8顶面与钢轨 9轨底之间的间隙不大于 10mm即可。 当然,具体应用时,也 可以根据需要在应急支承件 8顶面设置一层橡胶板(图中未示出), 防止钢轨和应 急支承件 8硬碰硬接触, 产生噪声和损害。 另外碟簧的上下表面可以设置耐磨的 材料,以便防止钢轨和底座磨损(图中未示出)。另外要说明的是,为了方便排水, 底座 1中用于容纳垂向支承元件 7的凹槽周边侧壁上设置有豁口 61。 In addition, in order to prevent the rail from being excessively deformed and affecting the safety of the driving, the emergency support member 8 is also provided at the bottom of the corresponding rail 9 on the base 1. The gap between the top surface of the emergency support member 8 and the rail bottom of the rail 9 is greater than or equal to the maximum deformation of the rail during normal operation. In this example, the emergency support member 8 is a cylindrical boss integrally formed on the base 1, and the disc spring 7 is sleeved on the emergency support member 8, and the centering and the limit position are realized by the emergency support member 8. According to relevant domestic and international standards, in order to prevent the train from derailing, the misalignment at the break when the rail breaks In the vertical direction shall not be greater than 10 mm, the setting of the emergency support member 8 may ensure that the standard is met, as long as the gap between the top surface of the emergency support member 8 and the rail bottom of the rail 9 is not more than 10 mm. Of course, in a specific application, a rubber plate (not shown) may be disposed on the top surface of the emergency support member 8 as needed to prevent the rail and the emergency support member 8 from hard contact, causing noise and damage. In addition, the upper and lower surfaces of the disc spring may be provided with a wear-resistant material to prevent the rail and the base from being worn (not shown). In addition, in order to facilitate drainage, a slit 61 is provided on the peripheral side wall of the recess of the base 1 for accommodating the vertical support member 7.
本例所述技术方案中, 导向元件 3直接由弹性高分子材料构成, 钢轨 9与导 向支架 2之间借助导向元件 3的弹性变形可以相对移动, 这样当钢轨受到车轮激 励等外力激扰而发生振动时, 导向元件可以有效地消耗吸收振动能量, 降低钢轨 向外界传递的振动强度, 进而实现良好的横向隔振效果。 需要指出的是, 为了兼 顾导向元件在钢轨横向的隔振效果和导向元件在钢轨垂向的导向作用, 实际应用 中,构成导向元件的弹性高分子材料的弹性并非越高越好,应根据行车安全要求, 通过计算优化选择适当弹性的材料, 并且对预紧力也需要进行计算优算确定, 并 且要保证导向元件沿钢轨横向的刚度是其沿钢轨垂向的刚度的至少 2.5倍, 一般 来说, 导向元件在钢轨轨头外的横向刚度应满足至少为 15kN/mm。 此外, 钢轨垂 向受力主要依靠垂向支承元件 7来承担, 为了达到这一目的, 垂向支承元件的垂 向刚度应不小于导向元件垂向刚度。 In the technical solution of the present embodiment, the guiding member 3 is directly composed of an elastic polymer material, and the elastic deformation of the rail 9 and the guiding bracket 2 can be relatively moved by the elastic deformation of the guiding member 3, so that the rail is excited by an external force such as wheel excitation. When vibrating, the guiding element can effectively absorb the vibration energy and reduce the vibration intensity transmitted by the rail to the outside, thereby achieving a good lateral vibration isolation effect. It should be pointed out that in order to balance the vibration-proof effect of the guiding element in the transverse direction of the rail and the guiding action of the guiding element in the vertical direction of the rail, in practical applications, the elasticity of the elastic polymer material constituting the guiding element is not as high as possible, and should be driven according to the driving. Safety requirements, the selection of the appropriate elastic material by calculation and optimization, and the pre-tightening force also needs to be calculated and calculated, and the stiffness of the guiding element along the transverse direction of the rail is at least 2.5 times its vertical stiffness along the rail. The transverse stiffness of the guiding element outside the rail head should be at least 15kN/mm. In addition, the vertical force of the rail is mainly borne by the vertical support member 7. To achieve this, the vertical stiffness of the vertical support member is not to be less than the vertical stiffness of the guide member.
下面以本实施例中所述本发明轨道弹性固定装置应用于地铁为例, 对其优越 性进行说明。导向元件 3的垂向刚度是 20kN/mm,中心受拉压横向刚度 60kN/mm, 垂向支承元件碟簧的垂向静刚度是 21kN/mm, 碟簧的横向刚度极高, 在导向元件 的与垂向支承元件的共同作用下, 本发明装置的垂向刚度是 41kN/mm, 垂向弹性 和隔振效果较好, 横向静刚度约为 15kN/mm, 在垂向 40kN及横向 20kN标准载 荷同时作用下轨头的横向位移约为 1.3mm, 横向刚度绝对值较高, 可以保证列车 行驶的横向稳定性和舒适性。 In the following, the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described. The vertical stiffness of the guiding element 3 is 20kN/mm, the lateral tensile stiffness of the center is 60kN/mm, the vertical static stiffness of the vertical supporting element disc spring is 21kN/mm, and the lateral stiffness of the disc spring is extremely high, in the guiding element Under the joint action of the vertical supporting elements, the vertical stiffness of the device of the invention is 41kN/mm, the vertical elastic and vibration isolation effects are better, the transverse static stiffness is about 15kN/mm, and the vertical load is 40kN and the horizontal 20kN standard load. At the same time, the lateral displacement of the lower rail head is about 1.3mm, and the absolute value of the transverse stiffness is higher, which can ensure the lateral stability and comfort of the train.
应用时, 直接利用本发明轨道弹性固定装置替代传统轨道扣件, 将垂向支承 元件 7放入底座 1的凹槽中, 然后将底座 1及导向支架 2与钢轨 9装配在一起, 再通过底座 1上设置的安装孔 10把底座 1固定在轨枕 (未示出)上, 最后利用压 板 4及位置调节螺栓 5将导向元件 3压紧在轨腰上,并利用螺栓 5可以调节轨距, 实现对钢轨 9的定位及导向。 特别要说明的是, 为了保证本发明轨道弹性固定装 置在应用时正常发挥作用, 本发明轨道弹性固定装置与钢轨装配的过程中, 必须 对导向元件实施预紧, 预紧力的大小以钢轨在承受最大载荷时所有导向元件均不 发生松动为宜, 这一点适用于本发明所有的实施例, 在此一并说明, 后面的实施 例中不再一一重复。 本发明轨道弹性固定装置的工作原理如下, 当轨道车辆 (未 示出)从钢轨 9上经过时, 利用在轨腰两侧设置导向组件对钢轨的横向变形给予 约束限位, 由于导向元件 3具有一定的弹性,其横向刚度较大并且大于垂向刚度, 钢轨 9与导向支架 2之间借助导向元件 3的弹性变形可以相对移动, 因此可以对 钢轨的垂向变形给予良好的导向, 保证钢轨在变形过程中的几何状态, 再利用轨 下设置的碟簧 7在钢轨的垂向进行支撑及耗能, 有效地緩解振动并提高了钢轨受 力时的稳定性, 保障了行车的安全性。 此外, 由于釆用了碟簧作为弹性元件, 使 用寿命更长, 日常养护要求较低, 同时具有摩擦阻尼, 可以大幅衰减钢轨在外界 激振力作用时的振动能量, 实现良好的减振降噪效果, 其性价比更高。 另外本发 明轨道弹性固定装置可以实现多组不同垂向刚度的碟簧互换, 在工程中可以根据 不同地段减振要求的不同, 不需要其他形式的扣件, 就能实现本发明轨道弹性固 定装置的垂向刚度的优化。 In application, the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting member 7 is placed in the groove of the base 1, and then the base 1 and the guiding bracket 2 are assembled with the rail 9 and then passed through the base. The mounting hole 10 provided on the first base is fixed to the sleeper (not shown), and finally the guide member 3 is pressed against the rail waist by the pressure plate 4 and the position adjusting bolt 5, and the gauge distance can be adjusted by using the bolt 5. Positioning and guiding of the rail 9. In particular, in order to ensure that the track elastic fixing device of the present invention functions normally during application, in the process of assembling the rail elastic fixing device and the rail of the present invention, the guiding member must be pre-tensioned, and the pre-tightening force is in the form of a rail. All guiding elements are not subjected to the maximum load Looseness is preferred, and this applies to all embodiments of the present invention, and is described herein again and will not be repeated one by one in the following embodiments. The working principle of the track elastic fixing device of the present invention is as follows. When a rail vehicle (not shown) passes over the rail 9, the guide member is disposed on both sides of the rail waist to give a constraint to the lateral deformation of the rail, since the guiding member 3 has A certain elasticity, the transverse stiffness is greater than the vertical stiffness, and the elastic deformation of the rail 9 and the guide bracket 2 can be relatively moved by the guiding element 3, so that the vertical deformation of the rail can be well guided, and the rail is ensured. The geometric state during the deformation process, and the use of the disc spring 7 provided under the rail to support and consume energy in the vertical direction of the rail, effectively alleviate the vibration and improve the stability of the rail when the force is applied, thereby ensuring the safety of the vehicle. In addition, due to the use of the disc spring as the elastic element, the service life is longer, the daily maintenance requirements are lower, and the friction damping can greatly attenuate the vibration energy of the rail under the action of external excitation force, achieving good vibration and noise reduction. The effect is higher cost performance. In addition, the track elastic fixing device of the invention can realize the exchange of a plurality of sets of disc springs with different vertical stiffnesses, and the rail elastic fixing of the invention can be realized according to different vibration damping requirements of different sections in the project without requiring other types of fasteners. Optimization of the vertical stiffness of the device.
本发明轨道弹性固定装置通过设置导向组件和弹性支承元件, 分别实现钢轨 的几何定位功能和钢轨的垂向受力承载功能, 设在钢轨轨腰处的导向组件负责保 持钢轨的几何位置、 几何状态以及钢轨动态变形时的导向, 设在轨底与底座之间 的弹性支承元件负责承受主要的垂向载荷, 两者的材料性能、 力学性能可以分开 优化,导向组件对磨损不敏感,使钢轨的几何状态在垂向受力时的工作长期稳定, 钢轨工作时的横向刚度较大, 轨头偏摆刚度也有所提高, 钢轨横向变形较小, 可 以緩解或克服外力作用下钢轨横向刚度不足造成轮轨间横向滑移较大从而导致的 列车横晃动加大、 钢轨磨损加剧, 有利于提高钢轨的使用寿命, 同时提高行车的 安全性和舒适性。 The rail elastic fixing device of the invention realizes the geometric positioning function of the rail and the vertical bearing capacity of the rail by providing the guiding assembly and the elastic supporting component respectively, and the guiding component disposed at the rail rail waist is responsible for maintaining the geometric position and geometric state of the rail. And the guiding of the rail during dynamic deformation, the elastic supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, the material properties and mechanical properties of the two can be separately optimized, and the guiding component is not sensitive to wear, so that the rail The geometric state is stable for a long time when the vertical force is applied, the lateral stiffness of the rail is large, the yaw stiffness of the rail head is also improved, and the lateral deformation of the rail is small, which can alleviate or overcome the shortage of the lateral stiffness of the rail under external force. The large lateral slip between the rails leads to increased cross-sway of the train and increased wear of the rails, which is beneficial to improve the service life of the rails and improve the safety and comfort of the train.
综上, 本发明轨道弹性固定装置不但实现了普通扣件的所有功能, 同时还具 备更好的隔振性能和安全性能, 由于设置了应急支承件, 一旦出现意外情况, 钢 轨变形达到极限时, 应急支承件 8将直接支撑在钢轨底面上, 可以避免钢轨进一 步过度变形,使行车安全更有保证,其综合性能远远超过了现有各种结构的扣件, 具有广阔的市场前景。 In summary, the track elastic fixing device of the present invention not only realizes all the functions of the ordinary fastener, but also has better vibration isolation performance and safety performance. Due to the provision of the emergency support member, in the event of an accident, when the rail deformation reaches the limit, The emergency support member 8 will be directly supported on the bottom surface of the rail, which can avoid further excessive deformation of the rail, and ensure safe driving. The comprehensive performance far exceeds the existing fasteners of various structures, and has broad market prospects.
除弹性聚氨酯材料外, 导向元件也可以由橡胶等其他弹性高分子材料制成, 只要能满足在钢轨横向及垂向的刚度要求,也都可以实现同样的效果。除碟簧外, 本发明轨道弹性固定装置还可以釆用其他形式的金属弹簧作为垂向支承元件, 例 如还可以釆用螺旋弹簧、 板簧或金属弹条等, 只要可以在钢轨的垂向提供足够的 弹性, 都可以实现同样的效果。 In addition to the elastic polyurethane material, the guiding member can also be made of other elastic polymer materials such as rubber, and the same effect can be achieved as long as it satisfies the rigidity requirements in the lateral and vertical directions of the rail. In addition to the disc spring, the track elastic fixing device of the present invention can also use other forms of metal springs as the vertical supporting members, for example, coil springs, leaf springs or metal elastic strips can be used as long as it can be provided in the vertical direction of the rail. enough Elasticity can achieve the same effect.
实施例二 Embodiment 2
如图 3、 图 4所示本发明轨道弹性固定装置, 与实施例一的区别在于, 导向 组件中包括一个与底座 1铸造成一体的导向支架 2和一个可拆卸的导向支架 2a, 其中导向支架 2a利用紧固件 13固定在底座 1上。 由于设置了一个可拆卸的导向 支架 2a,本发明轨道弹性固定装置可以方便地与钢轨 9进行装配及相对位置调整, 因此直接利用导向支架 2和 2a将导向元件 3紧压在钢轨轨腰上。导向元件 3与钢 轨的配合表面釆用仿形设计, 其与整个钢轨的轨腰表面均保持紧密接触。 另外, 为了防止导向元件 3与导向支架 2和 2a的接触表面发生磨损,在导向元件 3与导 向支架 2和 2a接触的表面设有钢板制成的表面连接板 11 , 表面连接板 11与导向 元件 3牢固地粘接在一起。 如图 3所示, 通过表面连接板 11与导向支架 2和 2a 上对应设置的凹凸结构可以实现导向元件 3与导向支架 2和 2a之间的配合定位。 为提高导向元件 3的使用寿命, 在导向元件 3中还设置了增强元件 12, 增强元件 12由夹设在导向元件 3当中的二层剑麻布构成。为了确保碟簧与钢轨间横向无相 对滑动, 在轨底与碟簧之间增设限位连接板 72, 限位连接板 72由铸钢材料制成。 为了防止导向元件 3在应用过程中沿钢轨纵向发生窜动, 在导向元件 3与钢轨 9 轨腰之间还设置有摩擦垫 73 , 摩擦垫 73由剑麻织物浸润沥青、 炭黑和松香制成, 其摩擦系数可以达到 1.0以上, 釆用摩擦系数高的材料可以降低导向元件的横向 预紧力, 降低导向元件应力和应变水平, 提高其寿命。 As shown in FIG. 3 and FIG. 4, the rail elastic fixing device of the present invention is different from the first embodiment in that the guiding assembly includes a guiding bracket 2 integrally molded with the base 1 and a detachable guiding bracket 2a, wherein the guiding bracket 2a is fastened to the base 1 by means of fasteners 13. Since the detachable guide bracket 2a is provided, the rail elastic fixing device of the present invention can be easily assembled and relatively adjusted with the rail 9, so that the guide member 3 is directly pressed against the rail rail by the guide brackets 2 and 2a. The mating surface of the guide member 3 and the rail is contoured to maintain close contact with the rail waist surface of the entire rail. Further, in order to prevent the contact surface of the guide member 3 from being in contact with the guide brackets 2 and 2a, the surface of the guide member 3 in contact with the guide brackets 2 and 2a is provided with a surface connection plate 11 made of a steel plate, the surface connection plate 11 and the guide member. 3 firmly bonded together. As shown in Fig. 3, the mating positioning between the guide member 3 and the guide brackets 2 and 2a can be achieved by the surface connecting plate 11 and the correspondingly disposed concave and convex structures on the guide brackets 2 and 2a. In order to increase the service life of the guiding member 3, a reinforcing member 12 is also provided in the guiding member 3, and the reinforcing member 12 is composed of a two-layered sisal cloth sandwiched between the guiding members 3. In order to ensure that the disc spring and the rail do not slide laterally relative to each other, a limit connecting plate 72 is added between the bottom of the rail and the disc spring, and the limiting connecting plate 72 is made of cast steel material. In order to prevent the guiding element 3 from swaying in the longitudinal direction of the rail during application, a friction pad 73 is provided between the guiding element 3 and the rail 9 rail, and the friction pad 73 is made of sisal fabric impregnated with asphalt, carbon black and rosin. The friction coefficient can reach 1.0 or more. The material with high friction coefficient can reduce the lateral preload of the guiding element, reduce the stress and strain level of the guiding element, and improve its life.
由于导向元件 3中设置了增强元件, 导向元件 3内的增强元件 12之间和外 侧高分子材料的压缩变形受到约束, 其压缩刚度——也就是横向刚度急剧提高, 而剪切变形——即垂向刚度不受多大影响, 因此横竖向刚度比可以根据需要在很 大范围内任意设计, 导向元件的横竖向刚度比有了明显提高, 可以提高到 5 ~ 40 倍。 Due to the provision of the reinforcing elements in the guiding element 3, the compression deformation between the reinforcing elements 12 in the guiding element 3 and the outer polymeric material is constrained, and the compression stiffness, that is, the lateral stiffness is sharply increased, and the shear deformation is The vertical stiffness is not affected much, so the horizontal-to-vertical stiffness ratio can be arbitrarily designed in a wide range according to requirements, and the horizontal-to-vertical stiffness ratio of the guiding element is significantly improved, which can be increased by 5 to 40 times.
下面以本实施例中所述本发明轨道弹性固定装置应用于地铁为例, 对其优越 性进行说明。 导向元件 3的垂向刚度是 4kN/mm, 横向刚度为 80kN/mm, 垂向支 承元件碟簧的垂向静刚度是 5kN/mm, 碟簧的横向刚度极高, 在导向元件的与垂 向支承元件的共同作用下, 本发明固定装置的垂向刚度是 9kN/mm, 垂向弹性和 隔振效果大幅提高, 横向静刚度约为 20kN/mm, 在垂向 40kN及横向 20kN标准 载荷同时作用下轨头的横向位移约为 1mm,在隔振效果大幅提高的前提下横向刚 度更加提高, 提高了列车行驶的横向稳定性和舒适性, 并可减少轮轨磨损。 应用时, 直接利用本发明轨道弹性固定装置替代传统轨道扣件, 将碟簧 7放 入底座 1的凹槽中, 然后将底座 1及导向支架 2与钢轨 9装配在一起, 再利用紧 固件 13安装固定可拆卸的导向支架 2a,同时调整好导向支架 2a的位置将导向件 3压紧在轨腰上, 实现对钢轨 9的限位及导向, 最后通过底座 1上设置的安装孔 10 4巴底座 1 固定在轨枕(图中未示出)上。 为了调整轨矩, 导向支架 2a上对应 紧固件 13的安装孔 60也是长条孔, 特此说明。 In the following, the rail elastic fixing device of the present invention described in the embodiment is applied to a subway as an example, and the superiority thereof will be described. The vertical stiffness of the guiding element 3 is 4kN/mm, the transverse stiffness is 80kN/mm, the vertical static stiffness of the vertical support element disc spring is 5kN/mm, the lateral stiffness of the disc spring is extremely high, in the vertical direction of the guiding element Under the joint action of the supporting elements, the vertical stiffness of the fixing device of the invention is 9kN/mm, the vertical elasticity and the vibration isolation effect are greatly improved, the transverse static stiffness is about 20kN/mm, and the vertical load of 40kN and the horizontal 20kN standard load simultaneously The lateral displacement of the lower rail head is about 1 mm, and the lateral stiffness is further improved under the premise of greatly improving the vibration isolation effect, thereby improving the lateral stability and comfort of the train, and reducing wheel and rail wear. In application, the track elastic device of the present invention is directly used to replace the traditional track fastener, the disc spring 7 is placed in the groove of the base 1, and then the base 1 and the guide bracket 2 are assembled with the rail 9 and the fastener is used. 13 Fixing and detaching the guide bracket 2a, and adjusting the position of the guide bracket 2a, pressing the guide member 3 against the rail waist to limit and guide the rail 9, and finally passing through the mounting hole 10 provided on the base 1 The base of the bar 1 is fixed to a sleeper (not shown). In order to adjust the track moment, the mounting hole 60 of the corresponding bracket 13 on the guide bracket 2a is also a long hole, which will be described here.
由于直接利用导向支架 2和 2a将导向元件 3压紧在钢轨轨腰上,省略了压板 和位置调节螺栓, 因此本例所述技术方案的结构更加简单紧凑, 安装施工效率更 高, 维修保养时不需拆卸钢轨, 工作量更少。 又由于在导向元件 3表面设置了表 面连接板 11 ,导向元件 3中还设置了增强元件 12,其使用寿命更长,性价比更高。 Since the guide member 3 is pressed against the rail rail directly by the guide brackets 2 and 2a, the pressure plate and the position adjusting bolt are omitted, so the structure of the technical solution in this example is simpler and more compact, and the installation and construction efficiency is higher, during maintenance. There is no need to dismantle the rails and the workload is less. Further, since the surface connecting plate 11 is provided on the surface of the guiding member 3, the reinforcing member 12 is also provided in the guiding member 3, which has a longer service life and a higher cost performance.
表面连接板 11除使用钢板外, 也可以釆用不锈钢板、铝合金板、彩钢板等其 他表面连接板, 当然还可以釆用玻璃钢等耐磨性能好的非金属表面连接板, 导向 元件与表面连接板之间的固定连接方式, 除粘接外, 还可以根据材料的不同选择 热合、 铆接、 硫化等方式, 都可以实现同样的功能。 此外, 除剑麻布外, 增强元 件也可以选用其他纤维织物或金属丝网。 才艮据不同的需要, 导向元件中增强元件 可以设置二层, 也可以仅设置一层, 当然, 还可以设置三层甚至更多层。 In addition to the steel plate, the surface connecting plate 11 can also be used with other surface connecting plates such as stainless steel plates, aluminum alloy plates, color steel plates, etc., of course, non-metal surface connecting plates with good wear resistance such as FRP, guiding elements and surfaces can be used. The fixed connection between the connecting plates, in addition to the bonding, can also be selected according to the different materials, such as heat sealing, riveting, vulcanization, etc., all of which can achieve the same function. In addition, in addition to sisal, other fabrics or wire meshes can be used for the reinforcement elements. According to different needs, the reinforcing elements in the guiding component can be set to two layers, or only one layer can be set. Of course, three or more layers can also be set.
限位连接板 72 除了利用铸钢、 钢板等金属材料制成外, 也可以利用玻璃钢 等非金属材料制成, 只要强度、 耐磨、 耐老化等工作性能满足使用要求, 都可以 应用于本发明中。 摩擦垫的表面摩擦系数大, 可以产生较大的摩擦阻力以防止相 对移动, 摩擦垫可以直接利用表面摩擦系数大的材料制成, 如橡胶材料等; 也可 以是多种材料复合而成, 如利用剑麻织物浸润沥青和树脂后制得的垫体等。 The limit connecting plate 72 is made of a metal material such as cast steel or steel plate, and can also be made of a non-metal material such as FRP, and can be applied to the present invention as long as the working properties such as strength, wear resistance, and aging resistance satisfy the use requirements. in. The surface friction coefficient of the friction pad is large, and a large frictional resistance can be generated to prevent relative movement. The friction pad can be directly made of a material having a large surface friction coefficient, such as a rubber material, or a composite material of various materials, such as A pad body obtained by infiltrating asphalt and resin with sisal fabric.
为使钢轨顶面在车轮载荷作用下受力均匀, 底座 1上还对应设有轨底坡, 轨 底坡坡度为 1 :40。 由于设置了轨底坡, 可以使车轮压力集中于钢轨的中轴线上, 减小载荷偏心距, 降低轨腰应力, 避免轨头与轨腰连接处发生纵裂, 从运行效果 上还可以减轻列车的蛇形运动。 根据相关要求, 在任何情况下, 轨底坡不应大于 1 : 12或小于 1 : 60。 当然, 对于混凝土枕线路, 也可以将轨枕的承轨槽按轨底 坡的规定做成斜面, 这样可以降低底座的加工难度。 根据这些要求, 也可以对实 施例一所述技术方案提供改善的方向, 例如可以在底座中增设轨底坡, 或者是在 混凝土枕线路使用前, 将轨枕的承轨槽按轨底坡要求进行预处理等。 In order to make the top surface of the rail evenly under the load of the wheel, the base 1 is also provided with a rail bottom slope, and the slope of the rail bottom slope is 1:40. Since the rail bottom slope is set, the wheel pressure can be concentrated on the central axis of the rail, the load eccentricity can be reduced, the rail waist stress can be reduced, and the longitudinal crack can be avoided at the joint between the rail head and the rail waist, and the train can be lightened from the operation effect. Serpentine movement. According to the relevant requirements, in any case, the rail bottom slope should not be greater than 1: 12 or less than 1: 60. Of course, for the concrete pillow line, the rail bearing groove can also be made into a slope according to the provisions of the rail bottom slope, which can reduce the processing difficulty of the base. According to these requirements, the technical solution according to the first embodiment can also be provided with an improved direction, for example, a rail bottom slope can be added to the base, or the rail bearing rail can be placed on the rail bottom slope before the concrete pillow line is used. Pretreatment, etc.
实施例三 Embodiment 3
如图 5、 图 6所示本发明轨道弹性固定装置, 与实施例二的区别在于, 导向 元件 3釆用弹性高分子材料制成, 本例中釆用的是橡胶材料。 在导向元件 3中还 设置了增强元件 12, 增强元件 12由设在导向元件 3当中的三层铁丝网构成。 导 向元件 3与轨腰接触表面上设有凹槽, 有利于调节导向元件 3的横向弹性和垂向 弹性, 并有助于散热, 工作过程中, 钢轨 9与导向支架 2及 2a之间借助导向元件 3的弹性变形可以相对移动, 导向元件 3不必与导向支架之间发生滑动, 因此, 在表面连接板 11上设置定位孔, 相应的导向支架 2和 2a设置与定位孔配合的定 位销 14, 将二者固定连接起来, 实现可靠限位, 故而可以省略摩擦垫。 此外, 为 了便于导向元件与导向支架之间配合限位并实现对导向元件的预紧, 表面连接板 11设置成 L型。 另外, 为使碟簧 7受力均匀, 在碟簧 7与钢轨 9之间设置支承板 15 , 支承板 15沿钢轨纵向两侧向上折起, 支承板 15中部设置表面淬硬的钢管保 证碟簧的对中, 同时作为应急支承件 8使用, 应急支承件 8的底面与底座 1底面 之间的间隙应大于或等于钢轨 9正常工作时的最大变形。 与应急支承件 8的位置 对应的, 在底座 1上还设置有通孔 16。 支承板 15利用两侧的折起部分对钢轨 9 形成限位, 同时其中部向下设置的钢管又对碟簧 7 构成限位, 因此, 支承板 15 同时起到了限位连接板的功能, 可以保证碟簧与轨底间横向无滑动, 在此也作为 限位连接板使用。 底座 1上对应导向支架 2a位置的两侧局部设置有凸台 50, 凸 台 50与底座表面构成导槽。 可拆卸的导向支架 2a部分置于导槽内, 并可以在导 槽中沿钢轨横向相对于底座滑动。导槽 50可以更好地吸纳并向底座传递纵向防爬 力, 防止可拆卸的导向支架在安装和使用过程中绕钢轨垂向发生偏转。 The difference between the track elastic fixing device of the present invention shown in FIG. 5 and FIG. 6 is different from that of the second embodiment. The component 3 is made of an elastic polymer material, and in this case, a rubber material is used. A reinforcing element 12 is also provided in the guiding element 3, the reinforcing element 12 being constituted by a three-layer wire mesh provided in the guiding element 3. The guiding member 3 and the rail waist contact surface are provided with grooves, which are beneficial to adjust the lateral elasticity and vertical elasticity of the guiding member 3, and contribute to heat dissipation. During the working process, the rail 9 and the guiding brackets 2 and 2a are guided by the guiding. The elastic deformation of the element 3 can be relatively moved, and the guiding element 3 does not have to slide with the guiding bracket. Therefore, positioning holes are provided on the surface connecting plate 11, and the corresponding guiding brackets 2 and 2a are provided with positioning pins 14 that cooperate with the positioning holes. The two are fixedly connected to achieve a reliable limit, so the friction pad can be omitted. Further, in order to facilitate the engagement of the guide member with the guide bracket and to achieve the pretension of the guide member, the surface connection plate 11 is disposed in an L shape. In addition, in order to make the disc spring 7 uniform, a support plate 15 is disposed between the disc spring 7 and the rail 9, and the support plate 15 is folded upward along the longitudinal sides of the rail, and a hardened steel pipe is provided in the middle of the support plate 15 to ensure the disc spring. The centering is also used as the emergency support member 8. The gap between the bottom surface of the emergency support member 8 and the bottom surface of the base 1 should be greater than or equal to the maximum deformation of the rail 9 during normal operation. Corresponding to the position of the emergency support member 8, a through hole 16 is further provided in the base 1. The support plate 15 defines the rail 9 by the folded portions on both sides, and the steel pipe disposed downwardly in the middle portion limits the disc spring 7, so that the support plate 15 simultaneously functions as a limit connecting plate. It ensures that there is no sliding between the disc spring and the bottom of the rail, and it is also used as a limit connecting plate. A boss 50 is partially disposed on both sides of the base 1 corresponding to the position of the guide bracket 2a, and the boss 50 and the base surface constitute a guide groove. The detachable guide bracket 2a is partially placed in the guide groove and is slidable relative to the base in the guide groove along the rail. The guide groove 50 can better absorb and transmit longitudinal anti-climber force to the base, preventing the detachable guide bracket from deflecting vertically around the rail during installation and use.
本例所述轨道弹性固定装置与钢轨之间的装配方法与实施例二完全相同, 需 要指出的是, 由于导向元件 3的弹性较大, 在装配时, 应利用导向支架使导向元 件与钢轨之间产生一定的预紧力, 以保证可以很好地实现对钢轨的垂向导向和横 向限位作用, 并且保证导向元件 3沿钢轨纵向不会发生窜动。 应用过程中, 一旦 钢轨变形达到极限时, 应急支承件 8将穿过通孔 16, 支撑在轨枕表面上, 可以避 免钢轨进一步过度变形,保证车辆行驶安全。 另外,底座 1上设置的通孔 16在实 际应用过程中还可以起到排水的作用。 The assembly method between the rail elastic fixing device and the rail in the present example is exactly the same as that in the second embodiment. It should be noted that, due to the large elasticity of the guiding member 3, the guiding bracket should be used to guide the guiding member and the rail. A certain pre-tightening force is generated to ensure that the vertical guiding and lateral limiting of the rail are well achieved, and that the guiding element 3 does not sway along the longitudinal direction of the rail. During the application process, once the rail deformation reaches the limit, the emergency support member 8 will pass through the through hole 16 and be supported on the surface of the sleeper to avoid further excessive deformation of the rail and ensure safe driving of the vehicle. In addition, the through hole 16 provided in the base 1 can also function as a drain during actual application.
实施例四 Embodiment 4
如图 7所示本发明轨道弹性固定装置, 与实施例三的区别在于, 底座 1上设 置两个可拆卸的导向支架 2a, 导向支架 2a通过紧固件 13固定在底座 1上。 为了 便于导向元件与导向支架之间配合限位并实现对导向元件的预紧,表面连接板 11 设置成 U型,表面连接板 11上还设置定位销 14,相应的导向支架 2a上设置定位 孔与其配合。 需要特别说明的是, 为了使钢轨 9可以承受向上的外力, 导向支架As shown in FIG. 7, the rail elastic fixing device of the present invention is different from the third embodiment in that two detachable guide brackets 2a are provided on the base 1, and the guide brackets 2a are fixed to the base 1 by fasteners 13. In order to facilitate the matching between the guiding element and the guiding bracket and to pre-tension the guiding element, the surface connecting plate 11 is arranged in a U shape, and the positioning connecting pin 14 is further provided on the surface connecting plate 11, and the corresponding guiding bracket 2a is positioned. The hole is matched with it. In particular, in order to allow the rail 9 to withstand an upward external force, the guide bracket
2a与钢轨 9的轨翼之间还设有预紧块 17, 本例中, 预紧块 17与导向元件 3设置 成一体, 二者均由橡胶材料制成。 另外, 垂向支承元件还可以由弹性高分子材料 与金属弹簧复合构成,本例中,垂向支承元件由金属碟簧 7和橡胶材料 20—起复 合构成, 为使金属碟簧 7受力更均衡, 在金属碟簧 7的上方及下方分别设置的上 支承板 18和下支承板 19, 上、 下支承板均用表面硬化的钢板制成, 利用石克化工 艺与橡胶材料 20联结成一体。 其中上支承板 18沿钢轨纵向两侧向上折起, 可以 对钢轨构成限位,在此同样作为限位连接板使用。橡胶材料 20选用阻尼系数较高 的高阻尼橡胶, 在此即构成了垂向支 7 元件中的阻尼元件。 A pretensioning block 17 is also provided between the 2a and the rail of the rail 9. In this example, the pretensioning block 17 is integrally formed with the guiding member 3, both of which are made of a rubber material. In addition, the vertical supporting member may also be composed of an elastic polymer material and a metal spring. In this example, the vertical supporting member is composed of a metal disc spring 7 and a rubber material 20, so that the metal disc spring 7 is more stressed. The upper support plate 18 and the lower support plate 19 are respectively disposed above and below the metal disc spring 7, and the upper and lower support plates are made of a case-hardened steel plate, and are integrated with the rubber material 20 by a lithography process. . The upper support plate 18 is folded up along the longitudinal sides of the rail, which can limit the rail, and is also used as a limit connecting plate. The rubber material 20 uses a high damping rubber with a high damping coefficient, which constitutes a damping element in the vertical branch 7 element.
下面以本实施例中所述本发明轨道弹性固定装置应用于地铁为例, 对其优越 性进行说明。 导向元件 3中由于没有设置增强元件, 横竖刚度比低于 3 , 垂向刚 度是 27kN/mm, 横向刚度为 80kN/mm, 垂向支承元件的垂向刚度是 27kN/mm, 由于包含了碟簧, 垂向支承元件的横向刚度极高, 在导向元件与垂向支承元件的 共同作用下, 本发明装置的垂向刚度是 54kN/mm, 垂向弹性和隔振效果适中, 横 向静刚度约为 20kN/mm, 在垂向 40kN及横向 20kN标准载荷同时作用下轨头的 横向位移约为 1mm,可以保证列车行驶的横向稳定性和舒适性,并减少钢轨磨损。 In the following, the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described. Since the reinforcing element is not provided in the guiding member 3, the horizontal and vertical stiffness ratio is lower than 3, the vertical stiffness is 27 kN/mm, the lateral stiffness is 80 kN/mm, and the vertical stiffness of the vertical supporting member is 27 kN/mm, due to the inclusion of the disc spring. The lateral stiffness of the vertical support element is extremely high. Under the joint action of the guide element and the vertical support element, the vertical stiffness of the device of the invention is 54 kN/mm, the vertical elasticity and the vibration isolation effect are moderate, and the lateral static stiffness is about 20kN/mm, in the vertical 40kN and horizontal 20kN standard load, the lateral displacement of the rail head is about 1mm, which can ensure the lateral stability and comfort of the train and reduce the rail wear.
应用时, 利用本发明轨道弹性固定装置替代传统轨道扣件, 垂向支承元件放 入底座 1的凹槽中, 将底座 1放置在钢轨 9下, 使垂向支承元件置于钢轨 9的正 下方, 再通过底座 1上设置的安装孔 10把底座 1固定在轨枕 (未示出)上, 调整 好导向支架 2a的位置将导向元件 3压紧在轨腰上, 使导向元件 3及预紧块 17与 钢轨之间均产生设定的预紧力, 然后利用紧固件 13将二个可拆卸的导向支架 2a 牢固固定在底座 1上, 实现对钢轨 9的横向限位、 导向及支承。 当然基于实施例 三的技术原理,也可以先将其中一个导向支架 2a预先固定在底座 1上,再与钢轨 之间进行装配。 In application, the conventional rail fastener is replaced by the track elastic fixing device of the present invention, the vertical supporting member is placed in the recess of the base 1, and the base 1 is placed under the rail 9, so that the vertical supporting member is placed directly under the rail 9. Then, the base 1 is fixed on the sleeper (not shown) through the mounting hole 10 provided on the base 1, and the position of the guide bracket 2a is adjusted to press the guiding member 3 against the rail waist, so that the guiding member 3 and the pretensioning block A predetermined pre-tightening force is generated between the 17 and the rail, and then the two detachable guide brackets 2a are firmly fixed on the base 1 by means of the fasteners 13, thereby realizing the lateral limitation, guiding and supporting of the rails 9. Of course, based on the technical principle of the third embodiment, one of the guide brackets 2a can be fixed to the base 1 in advance, and then assembled with the rail.
由于在垂向支承元件中增加了弹性高分子材料, 因此垂向支承元件不仅可以 为钢轨提供垂向支承, 同时还可以提供较大阻尼, 因此可以更好地实现垂向隔振 和减振效果。 而且在金属碟簧 7外部设置了橡胶材料 20后, 更有利于金属碟簧 7 的防腐, 有利于进一步提高本发明轨道弹性固定装置的使用寿命。 特别是设置了 预紧块 17后,对钢轨轨翼上表面进行了有效限位, 可以限制钢轨的上移, 因此钢 轨可以承受较大的向上的外力, 其适应性更强, 可以应对地基沉降等特殊情况。 基于本例的技术原理,预紧块可以由金属弹簧、弹性高分子材料或二者复合构成。 另外需要指出的是, 为优化钢轨与车轮配合时的工作姿态, 钢轨内外两侧设 置的导向元件也可以釆用不同弹性的弹性高分子材料制成, 这一点适用于本发明 所有的技术方案。 Due to the addition of elastic polymer material to the vertical support element, the vertical support element not only provides vertical support for the rail, but also provides greater damping, thus enabling better vertical vibration isolation and vibration reduction. . Moreover, after the rubber material 20 is disposed outside the metal disc spring 7, the corrosion protection of the metal disc spring 7 is more favorable, which is advantageous for further improving the service life of the rail elastic fixing device of the present invention. In particular, after the pre-tightening block 17 is provided, the upper surface of the rail rail is effectively limited, and the upward movement of the rail can be restricted, so that the rail can withstand a large upward external force, and the adaptability is stronger, and the foundation settlement can be coped Wait for special circumstances. Based on the technical principle of this example, the pretensioning block may be composed of a metal spring, an elastic polymer material, or a composite of the two. In addition, in order to optimize the working posture when the rail and the wheel are matched, the guiding elements disposed on the inner and outer sides of the rail can also be made of elastic polymer materials with different elasticity, which is applicable to all technical solutions of the present invention.
实施例五 Embodiment 5
如图 8所示本发明轨道弹性固定装置, 与实施例四的区别在于, 垂向支承元 件由金属板簧 7和弹性聚氨酯材料 26—起复合构成,为使金属板簧 7受力更均衡, 在金属板簧 7的上方及下方分别设置的上支承板 24和下支承板 25, 上支承板 24 上对应钢轨 9焊接固定设有限位挡块 75, 上、 下支承板均用钢板制成, 并与弹性 聚氨酯材料 26通过浇注工艺结合在一起。 在此, 设置限位挡块 75的上支承板 24 同时也作为限位连接板使用。 此外, 为提升导向元件在沿钢轨横向的刚度, 在构 成导向元件 3 的橡胶材料中设置二块用于增加导向元件横向刚度的约束加强板 21 , 约束加强板 21为铁板, 其平行于钢轨 9的纵向中剖面设置, 并与橡胶材料牢 固联结, 由于增设了约束加强板, 导向元件 3沿钢 黄向的刚度大大增强。 另夕卜, 预紧块 17独立设置, 其釆用弹性聚氨酯材料制成, 预紧块 17上牢固粘贴设置表 面连接板 22, 表面连接板 22上设置有定位孔, 相应的导向支架上设置定位销 23 与其配合,通过定位销孔的配合可以实现预紧块 17与导向支架之间的装配。为了 给预紧块让位,导向元件 3相应的缩短,其表面固定联结的表面连接板 11设置成 L型。 As shown in FIG. 8, the rail elastic fixing device of the present invention is different from the fourth embodiment in that the vertical supporting member is composed of a metal leaf spring 7 and an elastic polyurethane material 26, so that the metal leaf spring 7 is more balanced. The upper support plate 24 and the lower support plate 25 are respectively disposed above and below the metal leaf spring 7, and the corresponding support rails 24 are welded and fixed with a limit stop 75 on the upper support plate 24, and the upper and lower support plates are made of steel plates. And combined with the elastic polyurethane material 26 by a casting process. Here, the upper support plate 24 of the limit stop 75 is also used as a limit connection plate. Further, in order to increase the rigidity of the guide member in the lateral direction of the rail, two reinforcing reinforcing plates 21 for increasing the lateral rigidity of the guiding member are provided in the rubber material constituting the guiding member 3, and the reinforcing reinforcing plate 21 is an iron plate which is parallel to the rail The longitudinal mid-section of 9 is arranged and firmly coupled with the rubber material. Due to the addition of the restraining reinforcing plate, the rigidity of the guiding member 3 along the steel yellow direction is greatly enhanced. In addition, the pre-tightening block 17 is independently provided, and the cymbal is made of elastic polyurethane material, and the surface connecting plate 22 is firmly adhered on the pre-tightening block 17, and the surface connecting plate 22 is provided with positioning holes, and the corresponding guiding brackets are positioned. The pin 23 cooperates with it to achieve the assembly between the pretensioning block 17 and the guide bracket by the cooperation of the positioning pin holes. In order to give way to the pretensioning block, the guiding element 3 is correspondingly shortened, and the surface connecting plate 11 whose surface is fixedly coupled is arranged in an L shape.
本例所述本发明轨道弹性固定装置的应用方法与实施例四基本相同。 The application method of the track elastic fixing device of the present invention described in this example is basically the same as that of the fourth embodiment.
这种结构的本发明轨道弹性固定装置, 由于在导向元件中设置了用于增加导 向元件横向刚度的约束加强板 21 ,导向元件 3内的约束加强板之间和外侧高分子 材料的压缩变形受到约束加强板的约束, 压缩刚度——也就是横向刚度急剧提 高, 而剪切变形——即垂向刚度不受限制, 因此横竖向刚度比可以根据需要在 很大范围内任意设计, 不仅可以满足 2.5倍的基本要求, 甚至可以达到 10倍、 20 倍、 40倍、 80倍甚至更高。 According to the track elastic fixing device of the present invention having such a structure, since the restraining reinforcing plate 21 for increasing the lateral rigidity of the guiding member is provided in the guiding member, the compression deformation of the polymeric material between the reinforcing reinforcing plates in the guiding member 3 and the outer side is received. Constraining the reinforcement plate constraint, the compression stiffness - that is, the lateral stiffness is sharply increased, and the shear deformation - that is, the vertical stiffness is not limited, so the horizontal and vertical stiffness ratio can be arbitrarily designed in a wide range according to needs, not only can be satisfied The basic requirement of 2.5 times can even reach 10 times, 20 times, 40 times, 80 times or even higher.
下面以本实施例中所述本发明轨道弹性固定装置应用于地铁为例, 对其优越 性进行说明。 导向元件 3的垂向刚度是 3kN/mm, 横向刚度为 120kN/mm, 垂向 支承元件的垂向刚度是 4kN/mm, 由于板簧的横向刚度极高因此垂向支承元件的 横向刚度也极高, 在导向元件的与垂向支承元件的共同作用下, 本发明装置的垂 向刚度是 7kN/mm, 垂向弹性和隔振效果大幅提高, 横向刚度约为 30kN/mm, 本 发明固定装置的横竖向刚度比提高为 4.3倍,在垂向 40kN及横向 20kN标准载荷 同时作用下轨头的横向位移仅约为 0.67mm, 在隔振效果大幅提高的前提下横向 刚度有效提高, 提高了列车行驶的横向稳定性和舒适性, 并可减少轮轨的磨损。 In the following, the rail elastic fixing device of the present invention described in the embodiment is applied to a subway as an example, and the superiority thereof will be described. The vertical stiffness of the guiding element 3 is 3 kN/mm, the lateral stiffness is 120 kN/mm, and the vertical stiffness of the vertical bearing element is 4 kN/mm. Due to the extremely high lateral stiffness of the leaf spring, the lateral stiffness of the vertical bearing element is also extremely high. High, under the joint action of the guiding element and the vertical supporting element, the vertical stiffness of the device of the invention is 7 kN/mm, the vertical elasticity and the vibration isolation effect are greatly improved, the lateral stiffness is about 30 kN/mm, the fixing device of the invention The horizontal and vertical stiffness ratio is increased by 4.3 times, in the vertical 40kN and horizontal 20kN standard load At the same time, the lateral displacement of the lower rail head is only about 0.67mm, and the lateral stiffness is effectively improved under the premise of greatly improving the vibration isolation effect, which improves the lateral stability and comfort of the train, and reduces the wear of the wheel rail.
基于本例所述的原理, 也可以用金属碟簧、 螺旋弹簧、 金属弹片等替代金属 板簧作为金属弹簧与弹性高分子材料复合构成弹性支承元件, 也都可以实现同样 的效果。 另外, 预紧块除了釆用弹性高分子材料制成外, 还可以利用金属弹簧或 弹性高分子材料与金属弹簧复合构成。 Based on the principle described in this example, a metal disc spring, a coil spring, a metal dome or the like can be used instead of the metal leaf spring as a metal spring and an elastic polymer material to form an elastic supporting member, and the same effect can be achieved. Further, the pre-tightening block may be made of a metal spring or an elastic polymer material and a metal spring in addition to the elastic polymer material.
实施例六 Embodiment 6
如图 9、 图 10所示本发明轨道弹性固定装置, 与实施例五的区别在于, 一侧 的导向支架 2仍与底座 1一体化设置,在另一侧,底座 1上设置有导槽 62和固定 挡肩 30,其中导槽 62靠近钢轨的一端还设置有勾槽 63 ,导槽 62的宽度略大于可 拆卸的导向支架 2b的宽度。 使用时, 导向支架 2b下部放入导槽 62, 移动导向支 架 2b使其钩挂于勾槽 63上,导向支架 2b与固定挡肩 30之间还设置有楔形件 31 , 利用楔形件 31将导向支架 2b压紧在底座上,同时将导向元件 3压紧在轨腰的上。 为了防止使用过程中楔形件滑脱, 在楔形件 31与固定挡肩 30的配合表面分别对 应地连续设置有齿状的凹凸结构。 另外, 垂向支承元件的俯视轮廓也可以设置成 方形, 相应的底座 1中凹槽的外形轮廓也设置成方形。 垂向支承元件为弹性聚氨 酯材料 26, 上方及下方分别设置了上支承板 27和下支承板 28, 上、 下支承板均 用钢板制成。 另外, 表面连接板 11设置成短 U型。 垂向支承元件与钢轨轨底之 间还设置用于防止产生相对滑动的防滑垫板 74, 所述防滑垫板 74由剑麻织物浸 润沥青和树脂加工而成。预紧块 17与导向元件 3—体化设置,材料相同, 导向元 件 3中的一块约束加强板 21延伸至预紧块 17中, 增强了预紧块 17的刚度。 As shown in FIG. 9 and FIG. 10, the rail elastic fixing device of the present invention is different from the fifth embodiment in that one side of the guide bracket 2 is still integrally provided with the base 1, and on the other side, the base 1 is provided with a guide groove 62. And a fixed shoulder 30, wherein the end of the guide groove 62 near the rail is further provided with a hook groove 63, and the width of the guide groove 62 is slightly larger than the width of the detachable guide bracket 2b. In use, the lower portion of the guide bracket 2b is placed in the guide groove 62, and the guide bracket 2b is moved to be hooked on the hook groove 63. A wedge member 31 is further disposed between the guide bracket 2b and the fixed shoulder 30, and guided by the wedge member 31. The bracket 2b is pressed against the base while the guide member 3 is pressed against the rail waist. In order to prevent the wedge from slipping during use, a tooth-like uneven structure is continuously provided correspondingly on the mating surfaces of the wedge member 31 and the fixed shoulder 30, respectively. In addition, the top profile of the vertical support elements can also be arranged in a square shape, and the contours of the grooves in the corresponding base 1 are also arranged in a square shape. The vertical support member is an elastic polyurethane material 26, and an upper support plate 27 and a lower support plate 28 are disposed above and below, and the upper and lower support plates are each made of steel plate. Further, the surface connecting plate 11 is provided in a short U shape. An anti-slip pad 74 for preventing relative sliding is provided between the vertical support member and the rail bottom, and the anti-slip plate 74 is machined from sisal fabric impregnated asphalt and resin. The pretensioning block 17 is formed in the same manner as the guiding member 3, and the material is the same. A constraining reinforcing plate 21 in the guiding member 3 extends into the pretensioning block 17, which enhances the rigidity of the pretensioning block 17.
应用时, 直接利用本发明轨道弹性固定装置替代传统轨道扣件, 垂向支承元 件放入底座 1的凹槽中, 然后将底座 1及导向支架 2与钢轨 9装配在一起, 再通 过底座 1上设置的安装孔 10把底座 1固定在轨枕(未示出)上, 将可拆卸的导向 支架 2a钩挂在底座 1的勾槽上, 在导向支架 2a和固定挡肩 30之间插入楔形件, 利用楔形件 31的插入深度调整导向支架 2a的位置, 同时调整导向元件 3及预紧 块 17对钢轨的预紧力, 将导向件 3压紧在轨腰上并锁定导向支架 2a的位置, 实 现对钢轨 9的横向限位及垂向导向。 In application, the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting component is placed in the groove of the base 1, and then the base 1 and the guiding bracket 2 are assembled with the rail 9 and then passed through the base 1. The mounting hole 10 is fixed on the sleeper (not shown), and the detachable guide bracket 2a is hooked on the hook groove of the base 1, and a wedge member is inserted between the guide bracket 2a and the fixed shoulder 30. The position of the guide bracket 2a is adjusted by the insertion depth of the wedge member 31, and the pre-tightening force of the guide member 3 and the pretensioning block 17 on the rail is adjusted, and the guide member 3 is pressed against the rail waist and the position of the guide bracket 2a is locked. The lateral limit and vertical direction of the rail 9.
当然, 基于本例所述的技术原理, 本发明轨道弹性固定装置中也可以在底座 两侧都设置勾槽结构, 同时使用二个导向支架 2b与其配合,在此不再另外附图进 行说明。 另外, 底座 1的凹槽侧壁上设置的排水豁口未在图中示出, 特此说明。 本实施例固定装置的垂向支承元件类似于普通扣件的轨下弹性垫板, 但由于 设置了导向元件 3 , 本发明轨道弹性固定装置的横向刚度比普通扣件可以明显提 高, 其原理如下: 在常见的普通轨道扣件中, 扣件的横竖向刚度比, 即扣件横向 刚度与竖向刚度之比, 主要受设置在底座和轨枕间的垂向支撑元件——即弹性垫 板的弹性控制, 为了简化起见, 假设的弹性垫板为均匀的弹性材料, 弹性垫板弹 性对轨头的偏摆刚度的贡献在偏转刚度中另外考虑, 根据弹性力学理论, 弹性垫 板的剪压刚度比——即剪切刚度与压缩刚度之比经推导后为剪切模量 G与弹性模 量 E之比, 在弹性小变形范围内, 为 1/〔2*(l+v)〕, 其中 V为泊松比, 对于橡胶 类材料泊松比大约约为 0.45, 因此剪压刚度比为 0.345。 当钢轨受到横向外力时, 钢轨会发生横向平移和绕钢轨纵向偏转。 横向平移受轨下垫板的剪切刚度控制, 偏转受轨下弹性垫板的垂向刚度和弹性垫板的宽度控制。 偏转的机理是: 当外力 作用于钢轨轨头横向时 , 弹性垫板受到绕钢轨纵向的弯矩作用 , 由于弹性垫板受 到弹条的扣压, 在垫板横向一侧应力增大, 另一侧应力得到卸载, 钢轨偏转, 导 致轨头的横向位移在平移的基础上, 进一步加大。 在一般的钢轨扣件中, 扣件必 须设置挡肩限制轨底的平移, 同时釆取加大垫板的垂向刚度和宽度等多项措施限 制钢轨的偏转, 轨头的横向总偏移才能满足要求。 设置导向元件 3后, 即使釆用 均匀的弹性高分子材料, 仅因为方向旋转了 90。, 导向元件的横竖向刚度比就由 0.345变为 1/0.345 , 即 2.9; 本实施例导向元件 3中设有约束加强板, 其横竖向刚 度比更高, 可在 4 ~ 80之间任意设计。 Of course, based on the technical principle described in the present embodiment, the rail elastic fixing device of the present invention can also be provided with a hook groove structure on both sides of the base, and at the same time, the two guide brackets 2b are used to cooperate with them, and no further drawings will be described herein. Further, the drain opening provided on the side wall of the recess of the base 1 is not shown in the drawings, and will be described here. The vertical supporting member of the fixing device of this embodiment is similar to the under-rail elastic pad of the conventional fastener, but due to the provision of the guiding member 3, the lateral rigidity of the rail elastic fixing device of the present invention can be significantly improved compared with the ordinary fastener, and the principle is as follows: : In common common track fasteners, the ratio of the horizontal and vertical stiffness of the fastener, ie the ratio of the lateral stiffness to the vertical stiffness of the fastener, is mainly determined by the vertical support elements placed between the base and the sleeper - ie the elastic pad Elastic control, for the sake of simplicity, the assumed elastic pad is a uniform elastic material, and the contribution of the elastic pad elastic to the yaw stiffness of the rail head is additionally considered in the deflection stiffness. According to the theory of elastic mechanics, the shear stiffness of the elastic pad Ratio—that is, the ratio of shear stiffness to compression stiffness is derived as the ratio of shear modulus G to elastic modulus E, which is 1/[2*(l+v)] in the small elastic deformation range, where V is the Poisson's ratio, and the Poisson's ratio for the rubber-like material is about 0.45, so the shear-to-stiffness ratio is 0.345. When the rail is subjected to lateral external forces, the rail will undergo lateral translation and longitudinal deflection around the rail. The lateral translation is controlled by the shear stiffness of the underlying pad, and the vertical stiffness of the elastic pad under the deflected track and the width of the elastic pad are controlled. The mechanism of deflection is: When an external force acts on the transverse direction of the rail head, the elastic pad is subjected to the bending moment of the longitudinal direction of the rail. Since the elastic pad is pressed by the elastic strip, the stress on the lateral side of the pad increases, and the other side The stress is unloaded and the rail is deflected, causing the lateral displacement of the rail head to be further increased on the basis of translation. In the general rail fastener, the fastener must be provided with a shoulder to limit the translation of the bottom of the rail, and at the same time, multiple measures such as increasing the vertical stiffness and width of the bolster are used to limit the deflection of the rail, and the lateral total offset of the rail head can be fulfil requirements. After the guide member 3 is disposed, even if a uniform elastic polymer material is used, the direction is rotated by 90 only. The transverse stiffness ratio of the guiding element is changed from 0.345 to 1/0.345, that is, 2.9; the guiding member 3 of the embodiment is provided with a restraining reinforcing plate, and the horizontal and vertical stiffness ratio is higher, and can be arbitrarily designed between 4 and 80. .
下面以本实施例中所述本发明轨道弹性固定装置应用于地铁为例, 对其优越 性进行说明。 导向元件 3的垂向刚度是 2kN/mm, 横向刚度为 120kN/mm, 垂向 支承元件的垂向刚度是 5kN/mm, 横向刚度是 2kN/mm, 在导向元件的与垂向支 承元件的共同作用下, 本发明装置的垂向刚度是 7kN/mm, 垂向弹性和隔振效果 很高, 横向刚度约为 25kN/mm, 在垂向载荷 40kN及横向载荷 20kN作用下轨头 的横向位移仅约为 0.8mm, 在隔振效果很高的前提下横向刚度仍然很高, 提高了 列车行驶的横向稳定性和舒适性, 并可减少轮轨的磨损。 相比之下, 垂向刚度为 7kN/mm的普通扣件的横向刚度低得无法使用, 而且在原有结构基础之上很难提 高。 In the following, the rail elastic fixing device of the present invention described in the present embodiment is applied to a subway as an example, and its superiority will be described. The vertical stiffness of the guiding element 3 is 2 kN/mm, the lateral stiffness is 120 kN/mm, the vertical stiffness of the vertical bearing element is 5 kN/mm, and the lateral stiffness is 2 kN/mm, which is common to the guiding element and the vertical supporting element. Under the action, the vertical stiffness of the device of the invention is 7kN/mm, the vertical elasticity and the vibration isolation effect are very high, the transverse stiffness is about 25kN/mm, and the lateral displacement of the rail head is only under the action of the vertical load 40kN and the lateral load 20kN. It is about 0.8mm, and the lateral stiffness is still high under the premise of high vibration isolation effect, which improves the lateral stability and comfort of the train, and reduces the wear of the wheel and rail. In contrast, ordinary fasteners with a vertical stiffness of 7 kN/mm have low lateral stiffness and are difficult to use on the basis of the original structure.
垂向刚度为 7kN/mm是目前市场上所有扣件中较低的垂向刚度, 垂向隔振效 果也是最好的之一。但本发明轨道弹性固定装置对于垂向刚度高的情况同样适用, 假设垂向支承元件的垂向刚度是目前市场上所有扣件中垂向刚度的较高值 60kN/mm, 横向刚度是 21kN/mm, 导向元件 3不变, 垂向刚度仍然是 2kN/mm, 横向刚度是 120kN/mm, 在导向元件的与垂向支承元件的共同作用下, 本发明装 置的垂向刚度是 62kN/mm,横向刚度约为 30kN/mm, 在垂向载荷 40kN及横向载 荷 20kN作用下轨头的横向位移仅为 0.67mm,在垂向刚度较高时也能保证横向刚 度很高, 能够保证列车行驶的横向稳定性和舒适性, 并可减少轮轨的磨损。 The vertical stiffness of 7kN/mm is the lower vertical stiffness of all fasteners on the market, and the vertical vibration isolation effect is also one of the best. However, the track elastic fixture of the present invention is equally applicable to the case of high vertical stiffness, assuming that the vertical stiffness of the vertical support member is a relatively high value of the vertical stiffness of all fasteners currently on the market. 60kN/mm, the transverse stiffness is 21kN/mm, the guiding element 3 is unchanged, the vertical stiffness is still 2kN/mm, and the lateral stiffness is 120kN/mm. Under the action of the guiding element and the vertical supporting element, the device of the invention The vertical stiffness is 62kN/mm, the lateral stiffness is about 30kN/mm, and the lateral displacement of the rail head is only 0.67mm under the vertical load of 40kN and the lateral load of 20kN. The lateral stiffness can be ensured when the vertical stiffness is high. High, it ensures the lateral stability and comfort of the train, and reduces the wear of the wheel and rail.
上述计算表明, 本发明专利由于横向刚度可以独立设计或相对独立设计, 横 竖向刚度比可以在很大范围内变化, 因此给垂向刚度留出了宽广的适用范围, 由 此可以实现: 对同一种结构的本发明轨道弹性固定装置和同一个导向元件, 只要 更换不同刚度的垂向支承元件, 就可以实现轨道弹性固定装置垂向刚度的任意变 化, 或按照一定优选序列变化, 如 5、 10、 20、 40、 60、 80、 lOOkN/mm, 而横向 刚度都能较好得满足要求。 有助于设计人员根据不同隔振需求, 优化隔振方案, 同时也减少了扣件种类, 减少了库存、 安装工具、 养护工具, 简化了安装维护方 法。 The above calculations show that the invention patent can be independently designed or relatively independent due to the lateral stiffness, and the horizontal and vertical stiffness ratio can be varied within a wide range, thereby leaving a wide range of application for the vertical stiffness, thereby achieving: The track elastic fixing device of the present invention and the same guiding member can realize any change of the vertical rigidity of the track elastic fixing device by changing the vertical supporting members of different rigidity, or according to a certain preferred sequence change, such as 5, 10 20, 40, 60, 80, lOOkN/mm, and the lateral stiffness can better meet the requirements. It helps designers optimize the vibration isolation scheme according to different vibration isolation requirements, and also reduces the types of fasteners, reduces inventory, installation tools, maintenance tools, and simplifies installation and maintenance methods.
实施例七 Example 7
如图 11所示本发明轨道弹性固定装置,与实施例六的区别在于,基于实施例 六的技术原理,可以改变底座 1上导槽 62的结构,其沿钢轨纵向两端均设置勾槽 63。 设置独立的可拆卸挡肩 51 , 可拆卸挡肩 51下部也钩挂于底座 1的勾槽上, 再利用楔形件 31将导向支架 2a及可拆卸挡肩 51锁紧定位。另外,为防止工作过 程中楔形件 31滑脱, 可以利用紧固件 32在可拆卸挡肩 51上设置挡板 33对楔形 件 31实施限位。 当构成导向元件 3和预紧块 17的弹性高分子材料刚度足够时, 约束加强板 21仅平行于钢轨 9的纵向中剖面设置,有利于简化加工工序。垂向支 承元件由金属螺旋弹簧 7和弹性聚氨酯材料 26—起复合构成,为使金属螺旋弹簧 7受力更均衡,在金属螺旋弹簧 7的上方及下方分别设置的上支承板 27和下支承 板 28, 上、 下支承板均用钢板制成, 并与弹性聚氨酯材料 26通过浇注固化工艺 结合在一起。上支承板 27的二侧对应钢轨轨底向上折起,使用中对钢轨形成限位, 可以防止钢轨与垂向支承件之间发生相对滑动,因此本例中的上支承板 27同时作 为限位连接板使用。 为提高垂向支承元件的弹性, 在垂向支承元件的中部设置通 孔 29。 The difference between the rail elastic fixing device of the present invention and the sixth embodiment is that the structure of the guide groove 62 of the base 1 can be changed according to the technical principle of the sixth embodiment, and the hook groove 63 is disposed along both longitudinal ends of the rail. . A separate detachable shoulder 51 is provided, and the lower portion of the detachable shoulder 51 is also hooked on the hook groove of the base 1, and the guide bracket 2a and the detachable shoulder 51 are locked and positioned by the wedge member 31. In addition, in order to prevent the wedge member 31 from slipping during operation, the baffle member 31 can be placed on the detachable shoulder 51 by the fastener 32 to limit the wedge member 31. When the elastic polymer material constituting the guide member 3 and the pretensioning member 17 is sufficiently rigid, the constraining reinforcing plate 21 is disposed only in parallel with the longitudinal mid-section of the rail 9, which is advantageous for simplifying the machining process. The vertical support member is composed of a metal coil spring 7 and an elastic polyurethane material 26, and the upper support plate 27 and the lower support plate are respectively disposed above and below the metal coil spring 7 in order to make the metal coil spring 7 more evenly balanced. 28, The upper and lower support plates are all made of steel plate and combined with the elastic polyurethane material 26 by a casting curing process. The two sides of the upper support plate 27 are folded upward corresponding to the bottom of the rail rail, and the rail is formed in the position to prevent relative sliding between the rail and the vertical support member. Therefore, the upper support plate 27 in this example simultaneously serves as a limit. The connection board is used. In order to increase the elasticity of the vertical support member, a through hole 29 is provided in the middle of the vertical support member.
由于垂向支承元件中设置螺旋弹簧, 垂向支承元件的线性更好, 承载能力更 高, 横向刚度也略有提高, 更耐蠕变, 寿命更长。 另外在过载或橡胶失效时, 弹 簧压并后具有一定的应急支承功能。 釆用本例所述技术方案的本发明轨道弹性固定装置, 其横向刚度可以独立优 化的原理同上一实施例, 不再重复。 Due to the provision of the coil spring in the vertical support element, the vertical support element has better linearity, higher load carrying capacity, slightly improved lateral stiffness, greater creep resistance and longer life. In addition, in the event of overload or rubber failure, the spring pressure has a certain emergency support function. The rail elastic fixing device of the present invention with the technical solution of the present embodiment can be independently optimized in the same manner as the previous embodiment, and will not be repeated.
由于可拆卸挡肩 51 也釆用分体式设置, 可以简化底座的制作工艺, 有利于 降低生产成本。 当然, 基于本例所述方法, 只要在底座的另一侧也设置相同的勾 槽, 也可以在两侧同时釆用钩挂式的导向支架 2b和可拆卸挡肩 51 , 可以尽一步 降低底座的加工难度,也在本发明的保护范围之中,在此不再另外附图给予说明。 实施例八 Since the detachable shoulder 51 is also provided in a split type, the manufacturing process of the base can be simplified, which is advantageous in reducing production costs. Of course, according to the method described in this example, as long as the same hook groove is provided on the other side of the base, the hook-type guide bracket 2b and the detachable shoulder 51 can be simultaneously used on both sides, and the base can be lowered as much as possible. The processing difficulty is also within the scope of the present invention, and no further description will be given here. Example eight
如图 12、 图 13所示本发明轨道弹性固定装置, 与实施例七的区别在于, 底 座 1上同时还设置有固定挡肩 30,楔形件 31与可拆卸挡肩 51之间还设有锁定元 件,所述锁定元件包括可拆卸挡肩 51上设置的导槽及导槽内设置的锁定垫片 52, 锁定垫片 52的厚度大于楔形件 31与固定挡肩 30的配合表面设置的齿的厚度。 The rail elastic fixing device of the present invention shown in FIG. 12 and FIG. 13 is different from the seventh embodiment in that the base 1 is also provided with a fixed shoulder 30, and the wedge member 31 and the detachable shoulder 51 are further provided with a lock. The locking member includes a guide groove disposed on the detachable shoulder 51 and a locking washer 52 disposed in the guide groove. The thickness of the locking washer 52 is greater than the teeth of the mating surface of the wedge member 31 and the fixed shoulder 30. thickness.
应用时,利用楔形件 31将导向支架 2a及可拆卸挡肩 51锁紧定位后,将锁定 垫片 52插入到可拆卸挡肩 51上设置的导槽中,由于锁定垫片 52的厚度大于齿的 厚度, 可以保证楔形件 31与可拆卸挡肩 51之间的齿状凸凹结构始终保持啮合状 态, 无法脱开, 又由于重力作用下, 锁定垫片 52不易从导槽中脱出, 因此锁定后 整个结构十分稳定,可靠性强。为了维修时拆卸方便,锁定垫片 52露出导槽一截, 可以随时抽出, 进而拆下楔形件 31。 In application, after the guide bracket 2a and the detachable shoulder 51 are locked and positioned by the wedge member 31, the locking washer 52 is inserted into the guide groove provided on the detachable shoulder 51, since the thickness of the locking washer 52 is larger than the tooth The thickness of the toothed concave and convex structure between the wedge member 31 and the detachable shoulder 51 can be kept in an engaged state at all times, and cannot be disengaged, and the locking washer 52 is not easily detached from the guide groove due to gravity, so that after locking The whole structure is very stable and reliable. In order to facilitate disassembly during maintenance, the locking washer 52 exposes a guide groove and can be withdrawn at any time to remove the wedge member 31.
实施例九 Example nine
如图 14所示本发明轨道弹性固定装置, 与实施例六的区别在于, 底座 1 的 两侧均设置导槽 62及勾槽 63 , 二个导向支架 2b分别钩挂在勾槽上, 底座 1上还 设置有固定挡肩 30, 固定挡肩 30上设置有位置调节螺柱 34, 利用位置调节螺柱 34可以调整导向支架 2b的位置, 从而将导向元件 3压紧在轨腰上并锁定导向支 架 2a的位置, 然后放入 U型垫片 64, 稍松螺栓, 使 U型垫片压紧后, 用锁紧螺 母锁定位置调节螺栓 34, 完成对导向支架 2b的定位, 同时实现对钢轨 9的横向 限位及垂向导向。 此外, 底座上对应钢轨轨底处还设有轨底导向组件, 轨底导向 组件位于钢轨与底座之间, 具体为底座 1沿钢轨纵向的凹槽侧壁上设置的增高凸 台 65, 增高凸台 65与钢轨翼板外沿之间的滑动导向面 S, 滑动导向面 S平行于 钢轨垂向。 另外, 垂向支承元件仅由弹性聚氨酯材料 26及上支承板 27和下支承 板 28构成, 上、 下支承板均用钢板制成, 并与弹性聚氨酯材料 26通过浇注固化 工艺结合在一起。 为了增加弹性, 弹性聚氨酯材料 26 构成的板体中还设有空腔 56。 为便于排水, 底座的凹槽下部设有排水孔 55。 当然, 排水孔的位置也可以设 置在底座凹槽的侧壁下部, 不另附图说明。 As shown in FIG. 14, the rail elastic fixing device of the present invention is different from the sixth embodiment in that a guide groove 62 and a hook groove 63 are disposed on both sides of the base 1, and the two guide brackets 2b are respectively hooked on the hook groove, and the base 1 is respectively A fixed shoulder 30 is further disposed, and the fixed shoulder 30 is provided with a position adjusting stud 34. The position adjusting stud 34 can be used to adjust the position of the guiding bracket 2b, thereby pressing the guiding element 3 against the rail waist and locking the guiding. Position the bracket 2a, then put the U-shaped spacer 64, loosen the bolt slightly, and after the U-shaped gasket is pressed, lock the position adjusting bolt 34 with the lock nut to complete the positioning of the guiding bracket 2b, and at the same time realize the rail 9 Horizontal limit and vertical guide. In addition, a rail bottom guiding assembly is arranged at the bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail and the base, specifically, the raised boss 65 disposed on the side wall of the groove of the base 1 along the longitudinal direction of the rail, is raised and convex A sliding guide surface S between the table 65 and the outer edge of the rail wing, the sliding guide surface S is parallel to the rail. In addition, the vertical support member is composed only of the elastic polyurethane material 26 and the upper support plate 27 and the lower support plate 28. Both the upper and lower support plates are made of steel plate and are combined with the elastic polyurethane material 26 by a casting solidification process. In order to increase the elasticity, a cavity 56 is also provided in the plate body of the elastic polyurethane material 26. In order to facilitate drainage, a drain hole 55 is provided in a lower portion of the recess of the base. Of course, the position of the drain hole can also be set. Placed in the lower part of the side wall of the base groove, not illustrated in the other drawings.
下面以本实施例中所述本发明轨道弹性固定装置应用于高铁为例, 对其优越 性进行说明。 导向元件 3的垂向刚度是 2kN/mm, 横向刚度为 280kN/mm, 垂向 支承元件的垂向刚度是 5kN/mm, 横向刚度是 2kN/mm, 由于设置了轨底导向组 件,垂向支承元件的横向刚度对本发明轨道弹性固定装置综合横向刚度影响极小, 在导向元件的与垂向支承元件的共同作用下,本发明装置的垂向刚度是 7kN/mm, 垂向弹性和隔振效果很高, 横向刚度约为 70kN/mm, 在垂向载荷 40kN及横向载 荷 20kN作用下轨头的横向位移仅约为 0.3mm, 在隔振效果很高的前提下横向刚 度仍然很高, 提高了列车行驶的横向稳定性和舒适性, 并可减少轮轨的磨损。 相 比之下, 垂向刚度为 7kN/mm的普通扣件的横向刚度低得无法使用, 而且无法提 高。 另外, 在高铁中应用本发明轨道弹性固定装置的另一个好处在于, 由于系统 的综合横向刚度很大, 因此轨道的曲线半径可以更小。 当然基于上述原理, 如果 进一步提高导向元件的横向刚度, 例如使导向元件横向刚度达到 400 kN/mm时, 相应的本发明轨道弹性固定装置的综合横向刚度约为 100kN/mm, 这样只需根据 要求选择不同的垂向支承元件, 调整垂向刚度, 就可以满足重载铁路等苛刻应用 条件下的使用要求。 In the following, the rail elastic fixing device of the present invention described in the present embodiment is applied to a high-speed rail as an example, and its superiority will be described. The vertical stiffness of the guiding element 3 is 2 kN/mm, the lateral stiffness is 280 kN/mm, the vertical stiffness of the vertical bearing element is 5 kN/mm, and the lateral stiffness is 2 kN/mm. Due to the provision of the rail bottom guiding assembly, the vertical bearing The lateral stiffness of the element has little influence on the integrated lateral stiffness of the track elastic fixing device of the present invention. Under the joint action of the guiding element and the vertical supporting element, the vertical stiffness of the device of the invention is 7 kN/mm, the vertical elasticity and the vibration isolation effect. Very high, the lateral stiffness is about 70kN/mm, the lateral displacement of the rail head is only about 0.3mm under the action of vertical load 40kN and lateral load 20kN. The lateral stiffness is still high under the premise of high vibration isolation effect, which is improved. The lateral stability and comfort of the train and the reduction of wheel and rail wear. In comparison, the normal stiffness of a conventional fastener with a vertical stiffness of 7 kN/mm is too low to be used and cannot be increased. In addition, another advantage of applying the track-elastic fixture of the present invention to high-speed rails is that the curved radius of the track can be made smaller due to the large overall lateral stiffness of the system. Of course, based on the above principle, if the lateral stiffness of the guiding element is further increased, for example, the lateral stiffness of the guiding element reaches 400 kN/mm, the corresponding transverse stiffness of the corresponding rail elastic fixing device of the invention is about 100 kN/mm, so that only according to the requirements Selecting different vertical support elements and adjusting the vertical stiffness can meet the requirements of use in demanding applications such as heavy-duty railways.
本例所述技术方案中, 由于增设了轨底导向组件, 增高凸台 65 与钢轨翼板 外沿之间通过滑动导向面 S相互配合, 使钢轨只可以通过滑动导向面 S沿钢轨垂 向相对底座 1滑移, 限制了轨底的平移, 所以不必再另外设置限位连接板或者防 滑垫板, 又由于底座 1与钢轨 9之间设有垂向支承元件, 因此可以保证釆用本例 所述技术方案的本发明不仅具有良好的垂向弹性, 而且与实施例 1-8相比, 对于 同样横向刚度的导向元件, 还具有较高的综合横向刚度。 其原理是, 当轨头受到 横向力时, 由于轨底受到约束, 横向不能移动, 迫使钢轨以轨底为中心绕纵向偏 转, 导向元件的横向反力的力臂相对较大, 因此轨头横向位移较小。 所以当工作 过程中钢轨轨头承受车轮载荷作用时, 钢轨的横向振动和偏转摆振都得到了很好 的抑制。 上述优点使本发明轨道弹性固定装置可以实现在保持较高垂向弹性的同 时,有效降低钢轨轨头处的横向位移和偏转位移,从而降低轮轨间横向滑移幅度, 同时还有效抑制了钢轨的摆振, 因此可以有效解决垂向高弹性时, 轮 黄向振动 加大, 列车横向晃动过大、 或钢轨过快磨损问题。 此外, 由于底座 1 (包括增高 凸台 65 )是由铸钢材料制成, 具有良好的耐磨性, 可以保证滑动导向面 S不会过 快磨损, 因此釆用此类技术方案的本发明产品具有较长的使用寿命。 与设置楔形件相比, 本例所述垫片与螺栓组合使用的技术方案更简单方便, 拆装方便, 也很可靠。 In the technical solution of the present embodiment, since the rail bottom guiding assembly is added, the raising boss 65 and the outer edge of the rail wing are matched with each other through the sliding guiding surface S, so that the rail can only be vertically opposed to the rail through the sliding guiding surface S. The base 1 slides, which restricts the translation of the bottom of the rail, so that it is not necessary to additionally provide a limit connecting plate or a non-slip mat, and since the vertical supporting member is provided between the base 1 and the rail 9, the present example can be ensured. The invention of the described technical solution not only has good vertical elasticity, but also has a higher overall lateral stiffness for the guide members of the same lateral stiffness as compared with Examples 1-8. The principle is that when the rail head is subjected to lateral force, the lateral direction cannot be moved due to the constraint of the rail bottom, forcing the rail to be longitudinally deflected around the rail bottom, and the lateral arm of the guiding element is relatively large, so the rail head is laterally The displacement is small. Therefore, when the rail head of the rail is subjected to the wheel load during the working process, the lateral vibration and the deflection of the rail are well suppressed. The above advantages enable the track elastic fixing device of the present invention to effectively reduce the lateral displacement and the deflection displacement at the rail head while maintaining a high vertical elasticity, thereby reducing the lateral slip amplitude between the wheel and rail, and effectively suppressing the rail. The oscillating vibration can effectively solve the problem of the vertical high elasticity, the increase of the wheel yellow vibration, the excessive lateral sway of the train, or the excessive wear of the rail. In addition, since the base 1 (including the raised boss 65) is made of cast steel material and has good wear resistance, the sliding guide surface S can be prevented from being worn too fast, so the product of the invention adopting such technical solutions Has a long service life. Compared with the provision of the wedge member, the technical solution of the combination of the gasket and the bolt in the present example is simpler and more convenient, and the assembly and disassembly are convenient and reliable.
需要指出的是, 垂向支承元件可以是由弹性聚氨酯材料或橡胶等弹性高分子 材料构成的压缩型、 剪切型、 或发泡型的弹性垫, 只要能够提供足够的垂向刚度 和弹性, 都可以起到同样的效果。 It should be noted that the vertical support member may be a compression type, a shear type, or a foam type elastic pad composed of an elastic polymer material such as an elastic polyurethane material or a rubber, as long as sufficient vertical rigidity and elasticity are provided. Can have the same effect.
实施例十 Example ten
如图 15所示本发明轨道弹性固定装置, 与实施例九的不同之处在于, 在底座 1上一体化设置两个导向支架 2a。 在导向元件 3和导向支架 2a之间设置楔形件 31 , 对应的导向支架 2a与楔形件 31配合部也设置成楔形, 为防止工作过程中楔 形件 31滑脱, 利用紧固件 38在导向支架 2 a上设置挡板 37对楔形件 31实施限 位, 为了便于调整楔形件的位置, 在挡板 37上还设置调节螺柱 35 , 利用调节螺 柱 35精确调整楔形件 31的位置后,利用锁紧螺母 36将调节螺柱 35的位置锁死。 为优化导向元件在沿钢轨横向的刚度, 导向元件 3中设置三块用于增加导向元件 横向刚度的约束加强板 21 , 约束加强板 21为钢板。 此外, 为了提高耐磨性能, 轨底导向组件中底座 1的增高凸台 65表面上还设置有耐磨材料层 57 , 耐磨材料 层由尼龙材料构成,并牢固粘贴在增高凸台 65表面。耐磨层与钢轨轨翼外沿的接 触表面构成所述滑动导向面, 工作时钢轨翼板外沿在耐磨层表面滑动, 对钢轨形 成垂向导向。 The rail elastic fixing device of the present invention shown in Fig. 15 is different from that of the ninth embodiment in that two guide brackets 2a are integrally provided on the base 1. A wedge member 31 is disposed between the guiding member 3 and the guiding bracket 2a, and the corresponding guiding bracket 2a and the wedge member 31 are also provided with a wedge shape. In order to prevent the wedge member 31 from slipping during operation, the fastener 38 is used in the guiding bracket 2 The baffle 37 is disposed on the a to limit the wedge member 31. In order to facilitate the adjustment of the position of the wedge member, an adjusting stud 35 is further disposed on the baffle 37, and the position of the wedge member 31 is precisely adjusted by the adjusting stud 35, and the lock is utilized. The tightening nut 36 locks the position of the adjustment stud 35. In order to optimize the rigidity of the guide member in the lateral direction of the rail, three guide reinforcing members 21 for increasing the lateral rigidity of the guide member are provided in the guide member 3, and the restraining reinforcing plate 21 is a steel plate. In addition, in order to improve the wear resistance, the surface of the raised boss 65 of the base 1 of the rail bottom guide assembly is further provided with a wear resistant material layer 57. The wear resistant material layer is made of a nylon material and is firmly adhered to the surface of the raised boss 65. The contact surface of the wear layer and the outer edge of the rail rail constitutes the sliding guide surface, and the outer edge of the rail wing slides on the surface of the wear layer during operation, and the rail is formed in a vertical direction.
应用时, 直接利用本发明轨道弹性固定装置替代传统轨道扣件, 将垂向支承 元件放入底座 1的凹槽中, 将钢轨 9穿设在导向支架 2之间, 使底座 1位于钢轨 9下方, 并使垂向支承元件位于轨底正下方, 再通过底座 1上设置的安装孔 10把 底座 1固定在轨枕(未示出)上,在导向支架 2和导向元件 3之间插入楔形件 31 , 利用楔形件 31的插入深度调整导向元件 3的预紧力, 将导向件 3压紧在轨腰上, 实现对钢轨 9的横向限位及垂向导向。 楔形件 31 的位置确定后, 利用锁紧螺母 36和调节螺柱 35将楔形件 31的位置锁死。 In application, the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, the vertical supporting member is placed in the groove of the base 1, and the rail 9 is disposed between the guiding brackets 2, so that the base 1 is located below the rail 9. And the vertical support member is located directly below the rail bottom, and the base 1 is fixed to the sleeper (not shown) through the mounting hole 10 provided in the base 1, and the wedge member 31 is inserted between the guide bracket 2 and the guiding member 3. The pre-tightening force of the guide member 3 is adjusted by the insertion depth of the wedge member 31, and the guide member 3 is pressed against the rail waist to achieve lateral limitation and vertical guiding of the rail 9. After the position of the wedge member 31 is determined, the position of the wedge member 31 is locked by the lock nut 36 and the adjusting stud 35.
本例中由于在底座 1的滑动导向面上还设置有耐磨材料层 57,耐磨材料层 57 除了可以提供更好的耐磨性能外, 一旦发生磨损还可以实现更换, 有利于提高产 品使用寿命, 降低维护成本。 基于本例所述的技术原理, 除已提到的尼龙外, 本 发明中耐磨材料层还可以釆用的聚四氟乙烯(PTFE )、 粉末治金材料或铜材等材 料制成。 作为一种特例, 耐磨材料层还可以是利用喷涂、 激光烧结或电镀等技术 手段设置在滑动导向面上的、 较薄的耐磨材料层, 所述滑动导向面包括钢轨或 / 和底座的滑动导向面。 In this example, since the wear-resistant material layer 57 is further disposed on the sliding guide surface of the base 1, the wear-resistant material layer 57 can provide better wear resistance, and can be replaced once worn, which is beneficial to improve product use. Life expectancy and reduced maintenance costs. Based on the technical principle described in this example, in addition to the nylon already mentioned, the wear resistant material layer of the present invention can also be made of materials such as polytetrafluoroethylene (PTFE), powder metallurgy material or copper material. As a special case, the wear resistant material layer may also be a thin layer of wear resistant material disposed on the sliding guide surface by spraying, laser sintering or electroplating, and the sliding guide surface includes a rail or / And the sliding guide surface of the base.
需要指出的是, 除了弹性聚氨酯材料外, 还可以利用橡胶等其他弹性高分子 材料制成本发明中的垂向支承元件, 只要弹性和强度足够, 都可以起到很好的效 果。 当然, 还可以在导向元件 3与楔形件接触的表面设置表面连接板。 It is to be noted that, in addition to the elastic polyurethane material, the vertical supporting member of the present invention can be made of other elastic polymer materials such as rubber, and it can be excellent as long as the elasticity and strength are sufficient. Of course, it is also possible to provide a surface connecting plate on the surface of the guiding member 3 in contact with the wedge member.
实施例十一 Embodiment 11
如图 16、 图 17所示本发明轨道弹性固定装置, 与实施例二的区别在于, 导 向元件 3由弹簧钢制造的弹条构成,此外,定位销 14固定在导向支架 2和 2a上, 相应的导向元件 3上设置与定位销 14配合的定位孔, 用于将二者固定连接起来。 利用在轨腰两侧设置导向组件对钢轨的横向变形给予约束限位, 由于导向元件 3 垂向刚度较小,并且在钢轨横向形成限位,钢轨 9与导向支架 2及 2a之间借助导 向元件 3的垂向弹性可以沿钢轨垂向相对移动, 因此可以对钢轨的垂向变形给予 良好的导向, 又由于弹条构成的导向元件 3具有一定的弹性, 其在钢轨横向又可 以实现一定的緩冲减振和耗能作用。 此外, 本发明轨道弹性固定装置中底座上对 应钢轨轨底处还设有轨底导向组件, 轨底导向组件位于钢轨 9与底座 1之间。 轨 底导向组件由轨底定位板 54和轨底弹性导向元件 58组成, 其中, 钢板; t早接而成 的工字形轨底定位板 54卡在钢轨底部, 为防止钢轨与轨底定位板 54直接接触向 底座传递高频振动, 在钢轨轨底与轨底定位板 54之间还设置有橡胶垫板 53; 轨 底弹性导向元件 58与垂向支承元件 7并列设置, 轨底弹性导向元件 58由橡胶材 料制成, 并且与底座 1及轨底定位板 54分别硫化固连在一起, 形成弹性导向,避 免了轨底定位板 54与底座 1之间的磨损。钢轨的垂向弹性主要由垂向支承元件 7 提供。垂向支承元件 7由碟簧构成,轨底定位板 54中部设置表面淬硬的钢管保证 碟簧 7的对中, 同时作为应急支承件 8使用, 应急支承件 8的底面与底座 1底面 之间的间隙应大于或等于钢轨 9正常工作时的最大变形。 与应急支承件 8的位置 对应的, 在底座 1上还设置有通孔 16。 As shown in FIG. 16 and FIG. 17, the rail elastic fixing device of the present invention is different from the second embodiment in that the guiding member 3 is composed of a spring bar made of spring steel, and further, the positioning pin 14 is fixed on the guiding brackets 2 and 2a, correspondingly The guiding member 3 is provided with a positioning hole that cooperates with the positioning pin 14 for fixedly connecting the two. The guide member is disposed on both sides of the rail waist to give a constraint limit to the lateral deformation of the rail. Since the vertical stiffness of the guide member 3 is small, and the limit is formed in the lateral direction of the rail, the guide member is guided between the rail 9 and the guide bracket 2 and 2a. The vertical elasticity of 3 can be relatively moved vertically along the rail, so that the vertical deformation of the rail can be well guided, and the guiding element 3 formed by the elastic strip has a certain elasticity, which can achieve a certain slowness in the lateral direction of the rail. Shock and vibration dissipation. In addition, in the track elastic fixing device of the present invention, a rail bottom guiding assembly is disposed at the bottom of the corresponding rail rail on the base, and the rail bottom guiding assembly is located between the rail 9 and the base 1. The rail bottom guiding assembly is composed of a rail bottom positioning plate 54 and a rail bottom elastic guiding member 58, wherein the steel plate; the early I-shaped rail bottom positioning plate 54 is stuck at the bottom of the rail to prevent the rail and the rail bottom positioning plate 54. The direct contact transmits high frequency vibration to the base, and a rubber pad 53 is further disposed between the rail bottom and the rail bottom positioning plate 54; the rail bottom elastic guiding member 58 is juxtaposed with the vertical supporting member 7, and the rail bottom elastic guiding member 58 It is made of rubber material and is vulcanized and fixed together with the base 1 and the rail bottom positioning plate 54 to form an elastic guide, which avoids the abrasion between the rail bottom positioning plate 54 and the base 1. The vertical elasticity of the rail is mainly provided by the vertical support member 7. The vertical support member 7 is constituted by a disc spring, and a hardened steel pipe is provided in the middle of the rail bottom positioning plate 54 to ensure the centering of the disc spring 7, and is used as the emergency support member 8, between the bottom surface of the emergency support member 8 and the bottom surface of the base 1. The clearance should be greater than or equal to the maximum deformation of the rail 9 during normal operation. Corresponding to the position of the emergency support member 8, a through hole 16 is also provided in the base 1.
本例技术方案中通过设置轨底定位板 54和轨底弹性导向元件 58构成的轨底 导向组件, 可以实现与实施例九相似的技术效果, 可以保证本发明不仅具有良好 的垂向弹性, 而且还具有较高的横向刚度。 所以当工作过程中钢轨轨头承受车轮 载荷作用时, 钢轨轨底的平移和轨头的偏转得到了很好的抑制。 使本发明轨道弹 性固定装置可以实现在保持较高垂向弹性的同时,有效降低钢轨轨头的横向位移, 因此可以降低轮轨的横向振动, 从而降低轮轨间横向滑移幅度, 提高列车行驶的 横向稳定性和舒适性, 有效解决钢轨过快磨损问题。 另外, 由于设置了轨底弹性导向元件 58, 水及其他异物无法进入底座 1的凹 槽中, 无需再考虑排水。 In the technical solution of the present embodiment, by providing the rail bottom guiding assembly formed by the rail bottom positioning plate 54 and the rail bottom elastic guiding member 58, a technical effect similar to that of the embodiment 9 can be achieved, and the invention can ensure that the invention not only has good vertical elasticity, but also It also has a high lateral stiffness. Therefore, when the rail head of the rail is subjected to the wheel load during the working process, the translation of the rail bottom and the deflection of the rail head are well suppressed. The rail elastic fixing device of the invention can realize the horizontal displacement of the rail head effectively while maintaining the high vertical elasticity, thereby reducing the lateral vibration of the wheel rail, thereby reducing the lateral slip amplitude between the wheel rails and improving the train travel. The lateral stability and comfort effectively solve the problem of excessive wear of the rail. In addition, since the rail bottom elastic guiding member 58 is provided, water and other foreign matter cannot enter the recess of the base 1, and there is no need to consider drainage.
本例所述技术方案中由于轨底导向组件及垂向支承元件 7预先与底座连接装 配在一起, 因此应用时只需要将摆放好底座并将其与轨枕固定连接, 然后再调整 导向支架 2a使导向元件 3压紧在钢轨轨腰处即可。 In the technical solution of the present embodiment, since the rail bottom guiding assembly and the vertical supporting member 7 are pre-assembled with the base, the application only needs to place the base and fix it to the sleeper, and then adjust the guiding bracket 2a. The guiding element 3 can be pressed against the rail rail waist.
使用本例所述技术方案时,应对构成导向元件 3的弹条的弹性进行设计计算, 必须保证对钢轨横向提供足够约束力, 同时实现对钢轨垂向运动的导向。 此外, 除了金属弹条外, 还可以利用碟簧、 板簧等其他金属弹簧制作导向元件, 只要保 证对钢轨横向提供合适的约束力, 并对钢轨的垂向运动提供合理的导向, 都可以 实现同样的郊果。 When using the technical solution described in this example, the design and calculation of the elasticity of the spring bar constituting the guiding member 3 should be carried out, and it is necessary to ensure sufficient lateral force for the lateral direction of the rail and at the same time to guide the vertical movement of the rail. In addition, in addition to metal springs, it is also possible to make guide elements by using other metal springs such as disc springs and leaf springs. As long as it provides proper binding force to the lateral direction of the rail and provides reasonable guidance for the vertical movement of the rail, it can be realized. The same suburban fruit.
实施例十二 Example twelve
如图 18 所示本发明轨道弹性固定装置, 与实施例十一的区别在于, 导向元 件 3由卷成筒形的金属弹条 39及弹性高分子材料 40复合而成, 在此, 弹性高分 子材料为橡胶, 在导向元件 3与导向支架的接触表面设置表面连接板 11 , 表面连 接板 11与橡胶材料硫化成一体,定位销 14与金属弹条 39固定在一起,其穿过表 面连接板插设在导向支架上对应设置的定位孔中。 此外, 与在导向元件 3中设置 约束加强板相似,为了便于调整轨底弹性导向元件 58的横竖向刚度比,在构成轨 底弹性导向元件 58的橡胶材料中还设置钢板制成的约束加强板 59。 同样, 根据 需要, 约束加强板 59也可以设置多个。 As shown in FIG. 18, the rail elastic fixing device of the present invention is different from the eleventh embodiment in that the guiding member 3 is composed of a metal elastic bar 39 which is rolled into a cylindrical shape and an elastic polymer material 40. Here, the elastic polymer The material is rubber, and a surface connecting plate 11 is provided on the contact surface of the guiding member 3 and the guiding bracket. The surface connecting plate 11 is vulcanized and integrated with the rubber material, and the positioning pin 14 is fixed with the metal elastic bar 39, and is inserted through the surface connecting plate. It is arranged in the corresponding positioning hole on the guide bracket. Further, similarly to the provision of the restraining reinforcing plate in the guiding member 3, in order to facilitate the adjustment of the horizontal and vertical rigidity ratio of the rail bottom elastic guiding member 58, a restraining reinforcing plate made of a steel plate is further provided in the rubber material constituting the rail bottom elastic guiding member 58. 59. Also, a plurality of restraining reinforcing plates 59 may be provided as needed.
本发明轨道弹性固定装置的应用方法与实施例十一基本相同, 在此不再重复 描述。 The application method of the track elastic fixing device of the present invention is basically the same as that of the eleventh embodiment, and the description thereof will not be repeated here.
导向元件利用金属弹簧与弹性高分子材料复合构成, 有利于金属弹簧的防 腐, 如果釆用绝缘材料如玻璃钢等制作轨底定位板 54, 配合绝缘的弹性高分子材 料制成的导向元件一起使用, 可以使钢轨与外部保持绝缘隔离状态, 防止意外短 路事故的发生,有效提高产品的适用性, 由于导向元件釆用了复合结构, 可以更 好地完善横向刚度与垂向刚度匹配, 有利于进一步提高产品综合性能。 同样, 除 了金属弹条外, 还可以利用碟簧、 板簧等其他金属弹簧制作导向元件, 而且金属 弹簧的具体结构形式也不局限于实施例中所示 , 只要保证对钢轨横向提供合适的 约束力, 并对钢轨的垂向运动提供合理的导向, 都可以实现同样的郊果, 实施例十三 如图 19 所示本发明轨道弹性固定装置, 与实施例十二的区别在于, 为了优 化导向元件 3的垂向刚度与横向刚度之比, 导向元件 3的绝缘橡胶材料中还设置 有空腔。 此外, 作为一种特例, 当轨底弹性导向元件的垂向承载能力足够时, 可 以将轨底弹性导向元件同时作为垂向支^ ^元件使用, 这样可以进一步简化产品结 构。 另外, 为提高减振效率, 轨底弹性导向元件中还包含了带有凸 IHJ结构的连接 板 45、 橡胶阻尼材料层 46和带有凸凹结构的连接板 44构成的迷宫式阻尼结构, 迷宫式阻尼结构设置在轨底定位板 54及底座 1之间。 其中, 连接板 45和连接板 44均由玻璃钢材料制成, 可以保证绝缘。 The guiding element is composed of a metal spring and an elastic polymer material, which is beneficial to the corrosion protection of the metal spring. If the rail bottom positioning plate 54 is made of an insulating material such as glass fiber reinforced plastic, the guiding element made of the insulating elastic polymer material is used together. The rail can be insulated from the outside to prevent accidental short-circuit accidents, and the applicability of the product can be effectively improved. Because the guiding component uses a composite structure, the transverse stiffness and the vertical stiffness can be better matched, which is beneficial to further improve. Comprehensive product performance. Similarly, in addition to the metal elastic strips, the guide members can be made by using other metal springs such as disc springs and leaf springs, and the specific structural form of the metal spring is not limited to the embodiment as shown in the embodiment, as long as the lateral constraint is provided to the rail. Force, and provide a reasonable orientation for the vertical movement of the rail, can achieve the same suburban fruit, Example 13 The track elastic fixing device of the present invention as shown in Fig. 19 differs from the twelfth embodiment in that a cavity is provided in the insulating rubber material of the guiding member 3 in order to optimize the ratio of the vertical rigidity to the lateral rigidity of the guiding member 3. Further, as a special case, when the vertical bearing capacity of the rail bottom elastic guiding member is sufficient, the rail bottom elastic guiding member can be simultaneously used as a vertical supporting member, which further simplifies the product structure. In addition, in order to improve the vibration damping efficiency, the rail bottom elastic guiding member further comprises a labyrinth damping structure composed of a connecting plate 45 with a convex IHJ structure, a rubber damping material layer 46 and a connecting plate 44 with a convex-concave structure, a labyrinth type The damping structure is disposed between the rail bottom positioning plate 54 and the base 1. Wherein, the connecting plate 45 and the connecting plate 44 are both made of FRP material to ensure insulation.
由于轨底弹性导向元件中增设了迷宫式阻尼结构, 系统中增加了阻尼元件, 并可以独立优化系统的模态阻尼比, 在钢轨发生垂向振动的过程中, 反复驱动迷 宫式阻尼结构中的连接板剪切二者之间间隙中设置的阻尼材料层, 实现耗能, 因 此本发明轨道弹性固定装置减振耗能的作用得到了进一步加强, 试验表明, 这种 阻尼结构对于抑制 800Hz以下的低频振动有艮好的抑制效果。 Due to the addition of a labyrinth damping structure in the elastic guiding element of the rail bottom, a damping element is added to the system, and the modal damping ratio of the system can be independently optimized. In the process of vertical vibration of the rail, the labyrinth damping structure is repeatedly driven. The connecting plate cuts the layer of damping material disposed in the gap between the two to realize energy consumption. Therefore, the effect of the vibration damping energy consumption of the track elastic fixing device of the invention is further strengthened, and the test shows that the damping structure is for suppressing below 800 Hz. Low-frequency vibration has a good suppression effect.
基于本例所述的技术原理, 可以将连接板 45与轨底定位板 54集成为一体, 也可以实现同样的效果。 Based on the technical principle described in this example, the connecting plate 45 and the rail bottom positioning plate 54 can be integrated into one body, and the same effect can be achieved.
实施例十四 Embodiment 14
如图 20和图 21所示本发明轨道弹性固定装置, 与实施例九的区别在于, 垂 向支承元件 7是由弹性聚氨酯材料制成的压缩型的弹性垫, 轨底导向组件还包括 玻璃钢材料制成的轨底定位板 54 , 轨底定位板 54卡在钢轨底部, 轨底定位板 54 与底座 1之间的配合表面构成滑动导向面 S, 滑动导向面 S平行于钢轨垂向。 此 夕卜, 本发明轨道弹性固定装置的导向组件中还包括仿形块, 仿形块是由带有凸凹 结构的连接板 43、阻尼材料层 41和带有凸凹结构的连接板 42构成的迷宫式阻尼 结构。 阻尼材料为高阻尼聚氨酯, 其常温下材料损耗因子至少大于 0.4, 最好大于 0.7。 仿形块设置在导向元件 3与钢轨 9之间, 导向元件 3由橡胶材料制成, 导向 元件上设置有凹槽与导向支架配合, 利用导向支架将导向元件及仿形块压紧在钢 轨轨腰上。导向元件 3上集成的预紧块 17压在钢轨翼板表面,可以限制钢轨的上 移, 因此钢轨可以承受较大的向上的外力, 其适应性更强, 可以应对地基沉降等 特殊情况。为防止钢轨 9与轨底定位板 54直接接触产生噪声,在钢轨轨底与轨底 定位板 54之间还设置有橡胶垫板 53。另外,为了防止导向支架 2b受力发生倾覆, 导槽 62中除靠近钢轨端设有勾槽 63外,其在钢轨纵向方向的两侧还设有勾槽 68 , 导向支架 2b同时勾挂在勾槽 63和勾槽 68上。 由于导向支架 2b同时勾挂在勾槽 63和勾槽 68上, 可以充分保证当导向元 件 3将外力传递到导向支架 2b时,导向支架 2b不会发生倾覆, 因此与图 14所示 技术方案相比,本例技术方案中,底座 1上设置的固定挡肩 30不需要再设置的很 高, U型垫片 64的尺寸也可以相应的缩小, 这样有利于减化底座的加工难度, 减少底座的材料用量, 从而实现降低成本。 20 and 21, the rail elastic fixing device of the present invention is different from the embodiment 9 in that the vertical supporting member 7 is a compression type elastic pad made of an elastic polyurethane material, and the rail bottom guiding member further comprises a glass fiber reinforced plastic material. The finished rail positioning plate 54 and the rail bottom positioning plate 54 are caught at the bottom of the rail, and the mating surface between the rail bottom positioning plate 54 and the base 1 constitutes a sliding guiding surface S, and the sliding guiding surface S is parallel to the rail. Further, the guide assembly of the track elastic fixing device of the present invention further includes a contour block which is a labyrinth composed of a connecting plate 43 having a convex-concave structure, a damping material layer 41, and a connecting plate 42 having a convex-concave structure. Damping structure. The damping material is a highly damped polyurethane having a material loss factor of at least greater than 0.4 at room temperature, preferably greater than 0.7. The contour block is arranged between the guiding element 3 and the rail 9, and the guiding element 3 is made of a rubber material, and the guiding element is provided with a groove to cooperate with the guiding bracket, and the guiding element and the contour block are pressed against the rail rail by the guiding bracket Waist. The pre-tightening block 17 integrated on the guiding element 3 is pressed against the surface of the rail wing plate, which can restrict the upward movement of the rail. Therefore, the rail can withstand a large upward external force, and the adaptability is stronger, and it can cope with special conditions such as foundation settlement. In order to prevent the rail 9 from directly contacting the rail bottom positioning plate 54 to generate noise, a rubber pad 53 is further disposed between the rail rail bottom and the rail bottom positioning plate 54. In addition, in order to prevent the guiding bracket 2b from being overturned by force, the guiding groove 62 is provided with a hook groove 63 in the longitudinal direction of the rail, and a hook groove 68 is further disposed on both sides of the longitudinal direction of the rail, and the guiding bracket 2b is hooked at the same time. The groove 63 and the hook groove 68 are provided. Since the guide bracket 2b is hooked on the hook groove 63 and the hook groove 68 at the same time, it can be ensured that when the guide member 3 transmits the external force to the guide bracket 2b, the guide bracket 2b does not tip over, so the technical solution shown in FIG. 14 is In this technical solution, the fixed shoulder 30 provided on the base 1 does not need to be set very high, and the size of the U-shaped spacer 64 can be correspondingly reduced, which is advantageous for reducing the processing difficulty of the base and reducing the base. The amount of material used to achieve cost reduction.
由于导向元件 3与钢轨 9之间增设了迷宫式阻尼结构的仿形件, 迷宫式阻尼 结构对高于 500Hz的中高频钢轨振动和噪声具有很强的抑制作用, 具有很好的降 噪效果;如果迷宫式阻尼结构在钢轨长度方向大于一个扣件间距( 550 ~ 650mm ), 并连续相接设置, 则变为迷宫式约束阻尼结构, 对于高于 1000Hz的高频噪声也 具有有艮好的抑制作用, 而且阻尼结构的长度越长, 其作用下限频率越低, 有效 频带越宽。基于迷宫式约束阻尼的原理,该阻尼结构的连接板 43与轨腰通过弹性 模量大于 lOOOMpa的粘接胶粘结, 效果更好。 因此与实施例九的技术方案相比, 本实施例既有很好的横向刚度和减振效果, 又有很好的降噪效果。 Due to the addition of a labyrinth damping structure between the guiding element 3 and the rail 9, the labyrinth damping structure has a strong suppression effect on the vibration and noise of the medium and high frequency rails above 500 Hz, and has a good noise reduction effect; If the labyrinth damping structure is larger than a fastener spacing (550 ~ 650mm) in the longitudinal direction of the rail and is continuously connected, it becomes a labyrinth constrained damping structure, and has a good suppression for high frequency noise higher than 1000 Hz. The longer the length of the damping structure, the lower the lower limit frequency and the wider the effective frequency band. Based on the principle of labyrinth constrained damping, the connecting plate 43 of the damping structure is bonded to the rail waist by an adhesive having an elastic modulus greater than 100,000 MPa, and the effect is better. Therefore, compared with the technical solution of the ninth embodiment, the embodiment has good lateral stiffness and vibration damping effect, and has good noise reduction effect.
本实施解决了当前市场上的一个技术难题: 先锋扣件由于轨道高度同普通 扣件一样, 但在扣件类中隔振效果最高, 当高架已运行地段振动和噪声超标时, 最简单的办法就是同时釆用先锋扣件和迷宫式约束阻尼结构。 但是现有的先锋扣 件轨腰处已被占用, 迷宫式约束阻尼板在轨腰处必须在长度方向断开, 损失了部 分降噪效果。 即使如此, 仍然取得了在钢桥上 9dBA的降噪效果。 本实施例由于 迷宫式约束阻尼结构可以在钢轨长度方向连续, 可以取得更好的降噪效果。而且 阻尼结构不需要弹簧夹子也不会脱落, 安全性更高。 This implementation solves a technical problem in the current market: Pioneer fasteners have the same height as ordinary fasteners, but the vibration isolation effect is the highest in fasteners. When the vibration and noise of the elevated section have exceeded, the easiest way It is the use of the vanguard fastener and the labyrinth constrained damping structure. However, the existing Pioneer fastener rail has been occupied, and the labyrinth constrained damping plate must be disconnected in the length direction at the rail waist, and some noise reduction effects are lost. Even so, the noise reduction effect of 9dBA on the steel bridge was achieved. In this embodiment, since the labyrinth constrained damping structure can be continuous in the longitudinal direction of the rail, a better noise reduction effect can be obtained. Moreover, the damping structure does not require a spring clip and does not fall off, resulting in higher safety.
实施例十五 Example fifteen
如图 22 所示本发明轨道弹性固定装置, 与实施例十一的区别在于, 导向组 件中还包括仿形块, 仿形块是由连接板 43、 阻尼材料层 41和连接板 42构成的迷 宫式阻尼结构。 仿形块设置在导向元件 3与钢轨 9之间, 导向元件 3由弹性聚氨 酯材料制成, 其内部还设有一层用于增加导向元件横向刚度的约束加强板 21 , 导 向元件上设置有 IHJ槽与导向支架配合, 利用导向支架将导向元件及仿形块压紧在 钢轨轨腰上。 此外, 钢轨 9的轨翼上同时设置与仿形块相同的迷宫式阻尼结构, 利用集成在导向元件 3上的预紧块 17压在迷宫式阻尼结构表面,也可以限制钢轨 的上移, 因此钢轨可以承受较大的向上的外力, 其适应性更强, 可以应对地基沉 降等特殊情况。 The rail elastic fixing device of the present invention shown in Fig. 22 differs from the eleventh embodiment in that the guide assembly further includes a contour block which is a labyrinth composed of the connecting plate 43, the damping material layer 41 and the connecting plate 42. Damping structure. The contour block is disposed between the guiding member 3 and the rail 9, and the guiding member 3 is made of an elastic polyurethane material, and a constraining reinforcing plate 21 for increasing the lateral rigidity of the guiding member is further disposed inside, and the guiding member is provided with an IHJ groove. In cooperation with the guide bracket, the guide member and the contour block are pressed against the rail rail by the guide bracket. In addition, the same labyrinth damping structure as the contour block is provided on the rail of the rail 9, and the preloading block 17 integrated on the guiding element 3 is pressed against the surface of the labyrinth damping structure, so that the upward movement of the rail can also be restricted, so The rail can withstand large upward external forces, and it is more adaptable and can cope with special conditions such as foundation settlement.
本例所述技术方案中轨腰表面及钢轨翼板上均设置了迷宫式阻尼结构, 这种 阻尼元件具有良好的减振降噪性能, 因此本例技术方案的降噪性能更加出色。 实施例十六 In the technical solution of the present example, a labyrinth damping structure is disposed on the rail waist surface and the rail wing plate. The damping element has good vibration and noise reduction performance, so the noise reduction performance of the technical solution of this example is even better. Example sixteen
如图 23 所示本发明轨道弹性固定装置, 与实施例十五的区别在于, 轨底导 向元件 58的横向刚度, 在构成轨底弹性导向元件 58的橡胶材料中还设置钢板制 成的约束加强板 59。 作为一种特例, 当轨底弹性导向元件 58的垂向承载能力足 够时, 可以将轨底弹性导向元件同时作为垂向支承元件使用。 另外, 轨底弹性导 向元件中还包含了带有凸凹结构的连接板 45、 橡胶阻尼材料层 46和带有凸凹结 构的连接板 44构成的迷宫式阻尼结构, 迷宫式阻尼结构设置在轨底定位板 54及 底座 1之间。 这种迷宫式阻尼结构具有较大的横向刚度和较好的垂向弹性, 因此 具有较好的导向作用。 The rail elastic fixing device of the present invention as shown in Fig. 23 differs from the fifteenth embodiment in that the lateral rigidity of the rail bottom guiding member 58 is further strengthened by the steel sheet which is formed in the rubber material constituting the rail bottom elastic guiding member 58. Board 59. As a special case, when the vertical load carrying capacity of the rail bottom elastic guiding member 58 is sufficient, the rail bottom elastic guiding member can be used as a vertical supporting member at the same time. In addition, the rail bottom elastic guiding element further comprises a labyrinth damping structure formed by a connecting plate 45 with a convex-concave structure, a rubber damping material layer 46 and a connecting plate 44 with a convex-concave structure, and the labyrinth damping structure is arranged at the bottom of the rail. Between the plate 54 and the base 1. The labyrinth damping structure has a large lateral stiffness and a good vertical elasticity, so that it has a good guiding effect.
由于在轨底弹性导向元件中设有迷宫式阻尼结构, 可以吸收钢轨的 800Hz以 下的中低频有害振动能量, 本实施例具有很好的消能吸振作用, 可以提高列车行 驶的安全性和舒适性; 又由于设置了迷宫式阻尼结构的仿形块, 其对高于 500Hz 的中高频振动和噪声具有很强的抑制作用, 具有很好的降噪效果; 如果迷宫式阻 尼结构在钢轨长度方向大于一个扣件间距( 550 ~ 650mm ), 并连续相接设置, 则 变为迷宫式约束阻尼结构, 对于高于 1000Hz的高频噪声也具有有艮好的抑制作 用, 而且阻尼结构的长度越长, 其作用下限频率越低, 有效频带越宽。基于迷宫 式约束阻尼的原理, 该阻尼结构的连接板 43与轨腰通过弹性模量大于 lOOOMpa 的粘接胶粘结, 效果更好。 Since the labyrinth damping structure is arranged in the rail bottom elastic guiding element, the medium and low frequency harmful vibration energy of the rail below 800 Hz can be absorbed, and the embodiment has good energy dissipation and vibration absorption, which can improve the safety and comfort of the train. And because of the profiling block with the labyrinth damping structure, it has a strong suppression effect on medium and high frequency vibration and noise above 500 Hz, and has good noise reduction effect; if the labyrinth damping structure is larger than the length of the rail A fastener spacing (550 ~ 650mm), and continuous connection, it becomes a labyrinth constrained damping structure, which has a good suppression effect on high frequency noise higher than 1000Hz, and the longer the length of the damping structure, The lower the lower limit frequency, the wider the effective frequency band. Based on the principle of labyrinth constrained damping, the connecting plate 43 of the damping structure is bonded to the rail waist by an adhesive having an elastic modulus greater than 100,000 MPa, and the effect is better.
因此本实施例产品既有很好的横向刚度和减振效果, 又有很好的降噪效果。 由实施例十四、 实施例十五及实施例十六可以看出 , 在轨下间隔地设置迷宫 式阻尼结构即可以较好地实现减振的功能; 在轨腰表面连续设置长度大于一个扣 件间距的迷宫式阻尼结构, 即可以艮好地实现降噪的功能。 Therefore, the product of the embodiment has good lateral stiffness and vibration damping effect, and has good noise reduction effect. It can be seen from the fourteenth embodiment, the fifteenth embodiment and the sixteenth embodiment that the labyrinth damping structure is arranged at intervals under the rail to achieve the function of damping vibration; the length of the rail waist surface is continuously set to be longer than one buckle. The labyrinth damping structure of the spacing of the pieces can achieve the function of noise reduction.
实施例十七 Example seventeen
如图 24 所示本发明轨道弹性固定装置, 与实施例十六的区别在于, 轨底弹 性导向元件中还包含了带有凸凹结构的连接板 69、 橡胶材料 71和带有凸凹结构 的连接板 70构成的迷宫式阻尼结构, 迷宫式阻尼结构设置在轨底定位板 54及底 座 1之间。 需要说明的是, 连接板 69和 70均由铝合金成型,橡胶材料 71既具有 弹性支承能力, 又具有一定阻尼。 由于这种迷宫式阻尼结构具有较大的横向刚度 和较好的垂向弹性, 因此具有较好的导向作用和垂向承载能力, 通过选择适当的 橡胶材料的损耗因子合理优化迷宫式阻尼结构的性能参数, 就可以实现利用迷宫 式阻尼结构同时作为轨底弹性导向元件和垂向支承元件使用。 另外, 为了保证本 发明轨道弹性固定装置的稳定性,连接板 69和 70及橡胶材料 71硫化成一个整体, 并且将连接板 69和 70分别与轨底定位板 54和底座 1粘接固定在一起。这种技术 方案, 可以大大简化底座的结构, 有利于降低本发明的生产成本。 The rail elastic fixing device of the present invention shown in Fig. 24 differs from the sixteenth embodiment in that the rail bottom elastic guiding member further comprises a connecting plate 69 with a convex and concave structure, a rubber material 71 and a connecting plate with a convex and concave structure. The labyrinth damping structure is formed by 70, and the labyrinth damping structure is disposed between the rail bottom positioning plate 54 and the base 1. It should be noted that the connecting plates 69 and 70 are both formed of an aluminum alloy, and the rubber material 71 has both elastic supporting ability and certain damping. Due to the large lateral stiffness of this labyrinth damping structure And better vertical elasticity, so it has better guiding action and vertical bearing capacity. By selecting the appropriate loss factor of rubber material to optimize the performance parameters of the labyrinth damping structure, the labyrinth damping structure can be realized at the same time. The rail bottom elastic guiding element and the vertical supporting element are used. In addition, in order to ensure the stability of the track elastic fixing device of the present invention, the connecting plates 69 and 70 and the rubber material 71 are vulcanized into one body, and the connecting plates 69 and 70 are bonded to the rail bottom positioning plate 54 and the base 1 respectively. . This technical solution can greatly simplify the structure of the base and is advantageous for reducing the production cost of the present invention.
与实施例十六相似, 由于轨底弹性导向元件中设有迷宫式阻尼结构, 可以吸 收钢轨的有害振动能量, 本实施例具有很好的消能吸振作用, 可以提高列车行驶 的安全性和舒适性。 在实际应用中, 也可以将橡胶阻尼材料层 71仅与连接板 69 或连接板 70之一硫化连接设置,由于连接板 69与连接板 70上分别设有凸凹结构 彼此嵌入, 并且分别与轨底定位板 54和底座 1硫化固定, 加上导向支架 2及 2a 的辅助固定, 二者不会脱离。 Similar to the sixteenth embodiment, since the labyrinth damping structure is provided in the rail bottom elastic guiding element, the harmful vibration energy of the rail can be absorbed, and the embodiment has good energy dissipation and vibration absorption, which can improve the safety and comfort of the train. Sex. In a practical application, the rubber damping material layer 71 can also be vulcanized and connected to only one of the connecting plate 69 or the connecting plate 70, since the connecting plate 69 and the connecting plate 70 are respectively provided with convex and concave structures, and are respectively embedded with the bottom of the rail. The positioning plate 54 and the base 1 are vulcanized and fixed, and the auxiliary fixing of the guide brackets 2 and 2a is added, and the two are not disengaged.
实施例十八 Example 18
如图 25所示本发明轨道弹性固定装置, 与实施例四的区别在于, 底座 1与 轨枕 66集成为一体, 底座 1与轨枕 66一样由钢筋混凝土材料构成。 利用锚固螺 栓 67将可拆卸的导向支架 2a固定在底座 1及轨枕 66上。 The rail elastic fixing device of the present invention shown in Fig. 25 differs from the fourth embodiment in that the base 1 is integrated with the sleeper 66, and the base 1 is made of a reinforced concrete material like the sleeper 66. The detachable guide bracket 2a is fixed to the base 1 and the sleeper 66 by means of anchor bolts 67.
此外, 还可以在底座上直接设置轨底坡。 本例所述的技术方案, 由于将底座 1集成于轨枕 66中,本发明轨道弹性固定装置的底座不需要再与轨枕进行固定连 接, 装配过程更简单, 系统的整体性更好, 而且用钢量更少, 有利于全面降低生 产及应用成本。 In addition, it is also possible to directly set the rail bottom slope on the base. In the technical solution of the present embodiment, since the base 1 is integrated into the sleeper 66, the base of the track elastic fixing device of the present invention does not need to be fixedly connected with the sleeper, the assembly process is simpler, the system is more integrated, and the steel is used. Less quantity is beneficial to reduce overall production and application costs.
实施例十九 Example 19
如图 26和图 27所示本发明轨道弹性固定装置, 与实施例一的区别在于, 为 了防止使用过程中导向元件 3沿钢轨纵向相对于压板 4发生窜动, 在压板 4上设 置有挡块 76,导向元件 3嵌置于压板 4表面及挡块 76内表面共同围成的凹槽内。 The rail elastic fixing device of the present invention shown in Figs. 26 and 27 differs from the first embodiment in that a stopper is provided on the pressure plate 4 in order to prevent the guide member 3 from being tilted relative to the pressure plate 4 in the longitudinal direction of the rail during use. 76, the guiding member 3 is embedded in the groove formed by the surface of the pressure plate 4 and the inner surface of the stopper 76.
由于通过此措施可以提高本发明轨道弹性固定装置的纵向刚度, 因此本实施 例适用于所有纵向刚度不足的实施例, 不再——说明。 Since the longitudinal rigidity of the rail elastic fixing device of the present invention can be improved by this measure, the present embodiment is applicable to all embodiments in which the longitudinal rigidity is insufficient, and is not described.
实施例二十 Example twenty
如图 28 所示本发明轨道弹性固定装置, 与实施例六的区别在于, 作为一种 特例, 当单独使用导向元件 3的垂向承载能力即可以满足钢轨使用要求时, 也可 以将导向元件 3同时作为垂向支承元件使用, 即导向元件与垂向支承元件集成为 一体。 底座 1上设置应急支承件 8。 由于导向元件内设置了约束加强板, 导向元 件 3的横竖向刚度比很容易优化, 本实施例是完全可行的。 只是本实施例没有发 挥出本发明专利的最大优点,在安全方面低于其它实施例, 因此设置应急支承件 8格外有必要。 此外, 为了给钢轨让位, 底座 1上的凹槽沿钢轨纵向两端开放设 置。 The rail elastic fixing device of the present invention shown in Fig. 28 differs from the sixth embodiment in that, as a special case, when the vertical bearing capacity of the guiding member 3 is used alone to meet the requirements of the rail use, the guiding member 3 can also be used. At the same time, it is used as a vertical support element, ie the guide element is integrated with the vertical support element as One. An emergency support member 8 is provided on the base 1. Since the restraining reinforcing plate is provided in the guiding member, the horizontal-to-vertical stiffness ratio of the guiding member 3 is easily optimized, and this embodiment is completely feasible. It is only this embodiment that does not exert the greatest advantage of the patent of the present invention, and is lower in safety than the other embodiments, so that it is particularly necessary to provide the emergency support member 8. In addition, in order to give way to the rail, the groove on the base 1 is open along the longitudinal ends of the rail.
应用时如图 28所示, 直接利用本发明轨道弹性固定装置替代传统轨道扣件, 将底座 1及导向支架 2与钢轨 9装配在一起, 再通过底座 1上设置的安装孔 10 把底座 1固定在轨枕(未示出)上,将可拆卸的导向支架 2b钩挂在底座 1的勾槽 63上, 在导向支架 2a和固定挡肩 30之间插入楔形件 31 , 利用楔形件 31的插入 深度调整导向支架 2b的位置,同时调整导向元件 3及预紧块 17对钢轨的预紧力, 将导向件 3压紧在轨腰上并锁定导向支架 2b的位置,实现对钢轨 9的横向限位和 垂向导向及支承, 此时钢轨 9处于悬空的状态。 As shown in FIG. 28, the rail elastic fixing device of the present invention is directly used to replace the conventional rail fastener, and the base 1 and the guide bracket 2 are assembled with the rail 9, and the base 1 is fixed by the mounting hole 10 provided on the base 1. On the sleeper (not shown), the detachable guide bracket 2b is hooked on the hook groove 63 of the base 1, and the wedge member 31 is inserted between the guide bracket 2a and the fixed shoulder 30, and the insertion depth of the wedge member 31 is utilized. Adjusting the position of the guiding bracket 2b, adjusting the pre-tightening force of the guiding member 3 and the pre-tightening block 17 to the rail, pressing the guiding member 3 against the rail waist and locking the position of the guiding bracket 2b, thereby realizing the lateral limitation of the rail 9. Guided and supported, the rail 9 is in a suspended state.
本例所述技术方案, 结构更加紧凑, 由于导向元件上部支承在钢轨轨头处, 下部一体化设置的预紧块 17按压在钢轨翼板处, 因此既可以承受钢轨向下的压 力, 也可以承受向上的上拔力。 又由于底座上设置了应急支承件 8, 提高了其安 全性。 In the technical solution of the present example, the structure is more compact. Since the upper part of the guiding element is supported at the rail head, the pre-tightening block 17 of the lower part is pressed at the rail wing, so that the downward pressure of the rail can be withstood. Withstand the upward pull-up force. Further, since the emergency support member 8 is provided on the base, the safety is improved.
上述实施例给出了本发明的部分典型结构方案, 基于所叙述的技术原理, 其 中的技术特征还可以重新进行组合构成新的技术方案,都在本发明的保护范围内。 需要指出的是, 由于轨底坡的存在, 本文中所述的横向、 垂向、 纵向等方向的概 念, 都是以钢轨为基准的, 分别与钢轨的横向、 垂向及纵向相对应, 其中所述的 钢轨纵向, 即为钢轨的延伸方向; 钢轨垂向, 即钢轨轨底的垂向; 钢 4黄向, 即 钢轨腹板中剖面的垂向。 本发明在应用时, 也可以在底座与道床之间增设弹性垫 板, 与传统扣件系统不同, 此处设置弹性垫板的目的不是主要为了隔振, 而是为 了调高, 或为了保护轨枕, 并防止产生二次噪声。 The above embodiments provide some typical structural solutions of the present invention. Based on the technical principles described, the technical features can be recombined to form a new technical solution, which are all within the scope of the present invention. It should be pointed out that due to the existence of the rail bottom slope, the concepts of lateral, vertical and longitudinal directions described in this paper are all based on the rails, corresponding to the transverse, vertical and longitudinal directions of the rails, respectively. The longitudinal direction of the rail is the extending direction of the rail; the vertical direction of the rail, that is, the vertical direction of the bottom of the rail; the yellow direction of the steel 4, that is, the vertical direction of the middle section of the rail web. When the invention is applied, an elastic pad can be added between the base and the track bed. Unlike the conventional fastener system, the purpose of the elastic pad is not mainly for vibration isolation, but for heightening, or for protecting the sleeper. And prevent secondary noise.
根据上述实施例所阐述的技术原理, 本发明轨道弹性固定装置的技术方案可 以进行很多组合和演化, 也都在本发明的保护范围。 本发明轨道弹性固定装置通 过设置导向组件和垂向支承元件, 分别实现钢轨的几何定位功能和钢轨的垂向受 力承载功能, 设在钢轨轨腰处的导向组件负责保持钢轨的几何位置、 几何状态以 及钢轨动态变形时的导向, 设在轨底与底座之间的垂向支承元件负责承受主要的 垂向载荷, 两者的材料性能、 力学性能可以分开优化, 导向组件对磨损不敏感, 使钢轨的几何状态在垂向受力时的工作长期稳定, 钢轨工作时的横向刚度较大, 钢轨轨头处横向变形较小, 可以緩解或克服外力作用下钢轨横向刚度不足造成的 轮轨间横向滑移较大从而最终导致钢轨磨损, 甚至出现波磨状况等缺陷, 有利于 提高钢轨的使用寿命, 同时提高行车的安全性和舒适性。 为实现这一目标, 本发 明所有技术方案中, 需要保证导向元件沿钢轨横向的刚度是其沿钢轨垂向的刚度 的至少 2.5倍, 乃至可达 100倍以上, 本发明轨道弹性固定装置在钢轨轨头处的 横向刚度应满足至少为 15kN/mm,垂向支承元件的垂向刚度不低于导向元件垂向 刚度。 According to the technical principle set forth in the above embodiments, the technical solution of the track elastic fixing device of the present invention can be combined and evolved in a plurality of ways, and is also within the protection scope of the present invention. The rail elastic fixing device of the invention realizes the geometric positioning function of the rail and the vertical bearing capacity of the rail by providing the guiding assembly and the vertical supporting component respectively, and the guiding component disposed at the rail rail waist is responsible for maintaining the geometric position and geometry of the rail. The state and the guiding of the rail during dynamic deformation, the vertical supporting element between the bottom of the rail and the base is responsible for bearing the main vertical load, the material properties and mechanical properties of the two can be optimized separately, and the guiding component is not sensitive to wear, so that The geometry of the rail is stable for a long time in the vertical direction, and the lateral stiffness of the rail is large when working. The lateral deformation of the rail head is small, which can alleviate or overcome the large lateral slip between the wheel and rail caused by the insufficient lateral stiffness of the rail, which ultimately leads to the wear of the rail and even the defects such as the grinding condition, which is beneficial to improve the use of the rail. Life, while improving the safety and comfort of driving. In order to achieve this goal, in all the technical solutions of the present invention, it is required to ensure that the rigidity of the guiding element in the transverse direction of the rail is at least 2.5 times, or even more than 100 times, the rigidity of the rail along the vertical direction of the rail. The rail elastic fixing device of the present invention is in the rail. The lateral stiffness at the rail head should be at least 15 kN/mm and the vertical stiffness of the vertical bearing element is not less than the vertical stiffness of the guiding element.
Claims
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR112014010111-6A BR112014010111B1 (en) | 2011-10-29 | 2012-05-24 | elastic rail clamping device |
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| CN201120420771.8 | 2011-10-29 | ||
| CN2011204207718U CN202369865U (en) | 2011-10-29 | 2011-10-29 | Elastic fixing device of track |
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| WO2013060094A1 true WO2013060094A1 (en) | 2013-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2012/000722 Ceased WO2013060094A1 (en) | 2011-10-29 | 2012-05-24 | Elastic fixing device for rail |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN202369865U (en) |
| BR (1) | BR112014010111B1 (en) |
| WO (1) | WO2013060094A1 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107254813A (en) * | 2017-08-02 | 2017-10-17 | 成都博仕腾科技有限公司 | A kind of vertical lateral stiffness separates shaped steel rail fastener |
| CN107747255A (en) * | 2017-11-08 | 2018-03-02 | 西安卓控环保科技有限公司 | The steel rail vibration reduction fastener that a kind of lateral stiffness and vertical rigidity are separately controlled |
| CN109868696A (en) * | 2019-04-16 | 2019-06-11 | 上海应用技术大学 | A kind of railroad steel rail fish platee jointing |
| TWI712749B (en) * | 2020-08-05 | 2020-12-11 | 銀泰科技股份有限公司 | Buckle with inlet |
| CN113430873A (en) * | 2021-07-16 | 2021-09-24 | 广州吉杰士交通设施有限公司 | Rail transit damper |
| CN114295508A (en) * | 2021-12-30 | 2022-04-08 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Method for evaluating wear performance of railway fastener base plate material and structure on sleeper |
| US11306442B2 (en) * | 2018-07-19 | 2022-04-19 | Schwihag Ag | Rail fastening system |
| CN116397468A (en) * | 2023-06-08 | 2023-07-07 | 申合信科技集团有限公司 | Shock attenuation assembly device for track traffic shock attenuation |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088723B (en) * | 2011-10-29 | 2015-10-28 | 青岛科而泰环境控制技术有限公司 | Track elasticity fastening devices |
| CN104278599A (en) * | 2014-10-21 | 2015-01-14 | 安徽铁创新材料科技有限公司 | Track clamp |
| CN113605155B (en) * | 2021-07-15 | 2023-03-10 | 成都市新筑交通科技有限公司 | Improved track structure and construction method thereof |
| CN114561892B (en) * | 2022-02-25 | 2023-09-08 | 中铁二十四局集团浙江工程有限公司 | Method for arranging isolation on track, track fastener and fastener mounting device |
| CN114960307A (en) * | 2022-06-28 | 2022-08-30 | 中铁宝桥集团有限公司 | Rail brace and rail brace system |
| CN119434033A (en) * | 2024-08-26 | 2025-02-14 | 西南交通大学 | Mid-span support damper and its analysis method |
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| US4119271A (en) * | 1977-04-08 | 1978-10-10 | Campbell Frank A | Rail bracing system |
| CN101413232A (en) * | 2008-11-11 | 2009-04-22 | 中国船舶重工股份有限公司洛阳分公司 | Method and device for designing wedge-type mounting floating rail vibration damping noise reduction fastener |
| CN201245798Y (en) * | 2008-08-19 | 2009-05-27 | 北京城建设计研究总院有限责任公司 | Fixture fixing steel rail damping plate |
| CN201962560U (en) * | 2011-03-14 | 2011-09-07 | 中国铁道科学研究院铁道建筑研究所 | Steel rail fastener and steel rail fastener connecting structure |
-
2011
- 2011-10-29 CN CN2011204207718U patent/CN202369865U/en not_active Withdrawn - After Issue
-
2012
- 2012-05-24 WO PCT/CN2012/000722 patent/WO2013060094A1/en not_active Ceased
- 2012-05-24 BR BR112014010111-6A patent/BR112014010111B1/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4119271A (en) * | 1977-04-08 | 1978-10-10 | Campbell Frank A | Rail bracing system |
| CN201245798Y (en) * | 2008-08-19 | 2009-05-27 | 北京城建设计研究总院有限责任公司 | Fixture fixing steel rail damping plate |
| CN101413232A (en) * | 2008-11-11 | 2009-04-22 | 中国船舶重工股份有限公司洛阳分公司 | Method and device for designing wedge-type mounting floating rail vibration damping noise reduction fastener |
| CN201962560U (en) * | 2011-03-14 | 2011-09-07 | 中国铁道科学研究院铁道建筑研究所 | Steel rail fastener and steel rail fastener connecting structure |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107254813A (en) * | 2017-08-02 | 2017-10-17 | 成都博仕腾科技有限公司 | A kind of vertical lateral stiffness separates shaped steel rail fastener |
| CN107747255A (en) * | 2017-11-08 | 2018-03-02 | 西安卓控环保科技有限公司 | The steel rail vibration reduction fastener that a kind of lateral stiffness and vertical rigidity are separately controlled |
| CN107747255B (en) * | 2017-11-08 | 2023-07-04 | 成都卓控环保科技有限公司 | Rail vibration damping fastener with separately controlled transverse rigidity and vertical rigidity |
| US11306442B2 (en) * | 2018-07-19 | 2022-04-19 | Schwihag Ag | Rail fastening system |
| CN109868696A (en) * | 2019-04-16 | 2019-06-11 | 上海应用技术大学 | A kind of railroad steel rail fish platee jointing |
| TWI712749B (en) * | 2020-08-05 | 2020-12-11 | 銀泰科技股份有限公司 | Buckle with inlet |
| CN113430873A (en) * | 2021-07-16 | 2021-09-24 | 广州吉杰士交通设施有限公司 | Rail transit damper |
| CN114295508A (en) * | 2021-12-30 | 2022-04-08 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Method for evaluating wear performance of railway fastener base plate material and structure on sleeper |
| CN114295508B (en) * | 2021-12-30 | 2023-07-18 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Evaluation method of wear performance of railway fastener backing plate material and structure on sleeper |
| CN116397468A (en) * | 2023-06-08 | 2023-07-07 | 申合信科技集团有限公司 | Shock attenuation assembly device for track traffic shock attenuation |
| CN116397468B (en) * | 2023-06-08 | 2023-08-04 | 申合信科技集团有限公司 | Shock attenuation assembly device for track traffic shock attenuation |
Also Published As
| Publication number | Publication date |
|---|---|
| BR112014010111B1 (en) | 2020-10-13 |
| BR112014010111A2 (en) | 2020-06-30 |
| BR112014010111A8 (en) | 2017-06-20 |
| CN202369865U (en) | 2012-08-08 |
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