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WO2012023030A2 - Systèmes d'emballage évitant la présence de vide et procédés associés - Google Patents

Systèmes d'emballage évitant la présence de vide et procédés associés Download PDF

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Publication number
WO2012023030A2
WO2012023030A2 PCT/IB2011/001901 IB2011001901W WO2012023030A2 WO 2012023030 A2 WO2012023030 A2 WO 2012023030A2 IB 2011001901 W IB2011001901 W IB 2011001901W WO 2012023030 A2 WO2012023030 A2 WO 2012023030A2
Authority
WO
WIPO (PCT)
Prior art keywords
gas
packaging system
releasing material
gas releasing
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2011/001901
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English (en)
Other versions
WO2012023030A3 (fr
Inventor
William Mckenna
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Purdue Pharma LP
Original Assignee
Purdue Pharma LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Purdue Pharma LP filed Critical Purdue Pharma LP
Priority to US13/817,334 priority Critical patent/US20130240384A1/en
Publication of WO2012023030A2 publication Critical patent/WO2012023030A2/fr
Publication of WO2012023030A3 publication Critical patent/WO2012023030A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00—Preservation of foods or foodstuffs, in general
    • A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
    • A23B2/704—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
    • A23B2/708—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2069—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2069—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere
    • B65D81/2076—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere in an at least partially rigid container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
    • B65D81/266—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants

Definitions

  • the present invention is directed to systems and methods for avoiding the creation of a vacuum in packaged containers.
  • the avoidance in creating the vacuum helps prevent buckling of the package and improves shelf life of the packaged material.
  • Another method to address degradation issues related to oxygen degradation is to add an oxygen scavenger inside the packaging prior to sealing.
  • the oxygen scavenger e.g., iron oxide based
  • Atmospheric air which is typically included in the headspace of packaging, is approximately 21% oxygen.
  • the removal of oxygen from a sealed container using an oxygen scavenger can create a partial vacuum inside the container, which can lead to puckering of the package walls, package seal failure, and an increased permeation of gases through the package walls.
  • package failure can lead to decreased shelf life and a product that is unsuitable for standard distribution channels.
  • One method to reduce buckling and package failure due to vacuum creation would be to increase the thickness of the container walls. However, this would result in a heavier product for distribution that could add significantly to the cost of goods. In addition, increasing the thickness of the container walls might not prevent package seal failure.
  • the product is a pharmaceutical drug product.
  • the product is an industrial chemical.
  • the product is a foodstuff.
  • the present invention provides a packaging system comprising: (i) a sealable container having an inner cavity; (ii) a product (e.g., a consumer or industrial product); (iii) a gas removing material; and (iv) a gas releasing material.
  • a packaging system comprising: (i) a sealable container having an inner cavity; (ii) a product (e.g., a consumer or industrial product); (iii) a gas removing material; and (iv) a gas releasing material.
  • the present invention provides a packaging system comprising: (i) a sealable container having an inner cavity; (iii) a gas removing material; and (iv) a gas releasing material.
  • the packaging system is adapted to receive a product (ii) as described above, and is then sealed for distribution and marketing.
  • the present invention provides a packaging system comprising: (i) a sealable container having an inner cavity; (ii) a product (e.g., a consumer or industrial product); and (iii) a gas releasing material.
  • a product e.g., a consumer or industrial product
  • a gas releasing material e.g., a gas releasing material
  • the present invention provides a packaging system comprising: (i) a sealable container having an inner cavity; and (iii) a gas releasing material.
  • the packaging system is adapted to receive a product (ii) as described above, and is then sealed for distribution and marketing.
  • the product can be a pharmaceutical drug, a foodstuff or a commercial or industrial chemical.
  • the product is subject to oxidative degradation.
  • the gas removing material is an oxygen scavenger, an oxygen adsorbent or a combination thereof.
  • gas liberated from the gas releasing material serves to replace the gas removed by the gas removing material, e.g. the oxygen removed by an oxygen scavenger.
  • the packaging system avoids or reduces the creation of an inner vacuum, thereby preventing buckling of the container or package seal failure.
  • the present invention provides a packaging system comprising: (i) a sealable container having an inner cavity; (ii) a product (e.g., a consumer or industrial product); (iii) an oxygen scavenger or adsorbent; and (iv) a gas releasing material, wherein gas liberated from the gas releasing material serves to replace the oxygen removed by the oxygen scavenger.
  • a packaging system By replacing the scavenged (or adsorbed) oxygen with gas liberated from the gas releasing material, the packaging system avoids or reduces the creation of an inner vacuum, thereby preventing or minimizing buckling of the container or package seal failure.
  • the gas liberated from the gas releasing material is an inert gas (such as nitrogen).
  • an inert gas such as nitrogen
  • the sealable container can be any container that can be used for and/or is approved for storing, shipping, distributing and/or marketing a particular product, whether that product is an active pharmaceutical ingredients (API), a pharmaceutical dosage form in finished form, or any industrial chemical or other material that needs to be stored, shipped or distributed.
  • the sealable container can be any such container that can be sealed against the passage of gases, and for which oxygen scavenging would help improve the stability of the material contained therein.
  • sealable containers for pharmaceutical use include drug bottles, vials or other sealable drug-containing packages provided directly to consumers; bulk containers (e.g., bottles) of drugs distributed by pharmaceutical manufacturers and pharmaceutical distributors to pharmacy chains, outlets and hospitals; and industrial size bins, drums and bags used by pharmaceutical companies to store large quantities of drug intermediates, API or finished dosage forms.
  • Non-limiting examples of sealable containers for non-pharmaceutical chemicals include bottles, vials or other sealable chemical-containing packages provided directly to academic or research laboratories; bulk containers (e.g., bottles) of chemicals distributed by chemical manufacturers and chemical distributors to chemical clearinghouses; and industrial size bins, drums and bags used by chemical companies for storing, shipping, distributing or marketing industrial chemicals.
  • the sealable container is adapted to contain the product, the gas removing material and the gas releasing material, and then to be sealed for storage, distribution and/or marketing.
  • the gas removing material and the gas releasing material are preferably maintained away from the product within the sealable container so as to prevent them from intermixing with the product, but so as to allow them to achieve their intended purposes of protecting the product by oxygen scavenging and liberation of the replacement gas.
  • the gas-removing material and the gas releasing material are preferably maintained in one or more separate sub-containers within the sealable container, such as in one or more pouches or sachets, perforated vials, or other appropriate sub-containers that are sufficiently permeable to the passage of gases so as to allow them to achieve their intended purposes.
  • the gas removing material and the gas releasing material are maintained away from each other in separate sub-containers within the sealable container.
  • the gas-removing material and the gas releasing material are maintained together in the same sub-container within the sealable container.
  • the gas releasing material may be selected from a saccharide, a sugar alcohol, a starch, a dextrin, a gelatin, a gum, a protein and a combination thereof.
  • the present invention further provides a method of packaging a product subject to oxidative degradation, comprising combining the product with an oxygen scavenger and gas releasing material in a sealable container, and sealing the container.
  • the different recited components can be added in any order prior to sealing of the container.
  • the present invention further provides specific gas releasing materials that can be utilized in the packaging systems and methods disclosed herein.
  • air means atmospheric air that contains by volume approximately 78% nitrogen, 21% oxygen, 0.9% argon, 0.04% carbon dioxide, small amounts of other gases and a variable amount of water vapor.
  • consumer product means any article, or component part thereof, produced or distributed for sale to a consumer for use in or around a residence, a school, in recreation, or otherwise.
  • consumer products are foodstuffs, pharmaceuticals, household chemicals and lawn and gardening products.
  • the term "industrial product” means any article, or component part thereof, produced or distributed for sale to a business for use in or around a workplace, industrial setting, or agricultural setting.
  • industrial products are bulk foodstuffs or components, bulk pharmaceuticals or components, industrial chemicals and agricultural products.
  • fluid communication means the free transfer of a gas, fluid, or other substance from one area to another.
  • adsorbent means a material, typically porous and with a high surface area, that can adsorb substances onto its surface by intermolecular forces.
  • gas releasing material means a substance that can keep a gas under increased pressure.
  • scavenger means any material that is capable of reacting with a target material in order to reduce or minimize the presence of the target material in an environment of use.
  • Figure 1 is a depiction of an apparatus to measure the amount of gas in gas releasing materials before or after exposure to controlled conditions.
  • the present invention addresses the issue of package disruption (e.g., puckering, buckling, seal breakage) due to the creation of an inner vacuum.
  • the inner vacuum can be caused by a variety of factors, including but not limited to the use of adsorbents or scavengers to maintain or improve stability of the packaged product by the removal of oxygen from the sealed container.
  • Other causes of inner vacuum and package disruption include cooling of packaged goods after being subject to heat, e.g., in sterilization processes, and removal of water or reactive gases by suitable scavengers from the sealed container..
  • the present invention utilizes a gas releasing material in order to avoid or reduce the creation of a vacuum in the packaging system, and to thereby minimize or prevent the disruption of the package seal.
  • the gas releasing material is designed to liberate gas upon activation (e.g., by an external stimulus) or spontaneously over time.
  • the packaging system of the present invention comprises: (i) a sealable container having an inner cavity; (ii) a product subject to degradation by a gas, e.g., to oxidative degradation; (iii) a gas removing material; and (iv) a gas releasing material capable of liberating an effective amount of gas to replace at least a portion of the gas removed by the gas removing material (e.g., scavenger or adsorbent) in order to avoid or reduce the formation of a vacuum in the sealable container.
  • a gas removing material e.g., scavenger or adsorbent
  • the gas releasing material is in the form of a solid matrix containing a compressed gas.
  • the gas releasing material can be prepared, e.g., in accordance with the description of US Patent No. 3,012,893, US Patent No. 4,001,457 and US Patent No. 4,289,794, which are generally directed to preparing a gas releasing confection or candy.
  • Such gas releasing candy is commercially available under the tradename PopRocks ® .
  • the gas releasing material is prepared in certain embodiments by contacting a gas (e.g., any combination of nitrogen, inert gases like helium, carbon dioxide, air, etc.) with the matrix material (e.g., a saccharide) in a molten or semi-molten state.
  • a gas e.g., any combination of nitrogen, inert gases like helium, carbon dioxide, air, etc.
  • the matrix material e.g., a saccharide
  • the gas is pressurized (e.g., at about 50 to 1000 psig) and is contacted with the molten matrix material for a sufficient time to permit adsorption of the gas therein.
  • the gas can be in an amount of about 0.5 to about 25 mL per gram of matrix material.
  • the matrix material is maintained in a molten or semi-molten state and when the desired concentration of gas is achieved, the gas-infused material is cooled and solidified to obtain the gas releasing material.
  • the gas releasing material can then be processed into a desired shape and size, e.g., in the form of multiparticulates with a mean size from about 500 ⁇ to about 3 mm, from about 0.1 mm to about 2 mm or from about 0.5 mm to about 1 mm.
  • the processing of the gas releasing material into a desired shape and size can be performed, e.g., by milling and an optional sieving step.
  • the milling can be performed, e.g., with a batch ball mill, continuous ball mill, vibrating ball mill, cage mill, colloid mill, fluid energy mill, hammer mill, pebble batch mill, pellet mill, or air classifying mill.
  • Commercially available equipment that can be utilized in the milling process is a Frewitt Mill, Comil, or Fitzmill.
  • the milled material can be sieved to obtain a desired size range of particles, e.g., with a Sweco vibratory separator, Russell sieve or a simple hand sieve.
  • the gas releasing material can be prepared utilizing methods comprising hot melt extrusion or injection molding.
  • the gas can be added to the melted material in the extruder and the extruded material can be injected into a mold and quickly cooled to shape. After release from the mold, the gas releasing material may retain the shape of the mold or may spontaneously crack into smaller particles. Further milling and sieving may optionally be performed on the molded material.
  • extrusion equipment that can be utilized in such processes include a single or twin screw extruder such as a Brabender or a Leistritz.
  • An example of an injection molding apparatus is a B-Side Crane NW, 3-Ton, 12' High, Model Yale KEL3-15RT1053. The addition of a gear pump between the extruder and the mold may facilitate the process.
  • the gas releasing material can be extruded into a strand and be cut or chopped into a desired size.
  • the strand can be extruded into a cooling media (such as chilled air or oil) to facilitate the size reduction.
  • the process is performed above atmospheric pressure to reduce "die swell", which is the expansion of the extrudate to a size larger than the extruder orifice.
  • the gas which is contained in the gas releasing material can be any gas, but is typically a gas which contains no amount or reduced amounts (in comparison to air) of gaseous compounds (e.g., oxygen) which could be detrimental for the packaged product. It is in one embodiment not air.
  • the gas is selected from the group consisting of nitrogen, carbon dioxide and inert gases, and more preferably is nitrogen or carbon dioxide.
  • the matrix material that is the basis of the gas releasing material can include but is not limited to a material selected from the group consisting of a carbohydrate (e.g., a saccharide, a starch or dextrin), a gelatin, a gum, a protein and a combination thereof.
  • a carbohydrate e.g., a saccharide, a starch or dextrin
  • a gelatin e.g., a starch or dextrin
  • carbohydrate refers to a monosaccharide
  • disaccharide oligosaccharide; digestible, partially digestible and non-digestible polysaccharide; and sugar alcohol.
  • Monosaccharides that can be utilized in the present invention include but are not limited to glucose, fructose, mannose, idose, galactose, allose, gulose, altrose, talose, fucose, erythrose, threose, lyxose, erythrulose, ribulose, xylulose, ribose, arabinose, xylose, psicose, sorbose, tagatose, glyceraldehyde, dihydroxyacetone, rhamnose and mixtures thereof.
  • Disaccharides that can be utilized in the present invention include but are not limited to sucrose, maltose, lactose, trehalose, cellobiose, invert sugar and mixtures thereof.
  • Oligosaccharides that can be utilized in the present invention include but are not limited to maltotriose, raffinose, cellotriose, manninotriose, fructooligosaccharide, stachyose, corn syrup solids and mixtures thereof.
  • Polysaccharides that can be utilized in the present invention include, but are not limited to digestible polysaccharides and non-digestible polysaccharides.
  • digestible polysaccharides include starches that are isolated or derived from cereal grains, legumes, tubers and roots; maltodextrins; glycogen; native, unmodified starches; pre-gelatinized starches; chemically modified starches; high amylose starches; waxy starches; and mixtures thereof.
  • Non-digestible polysaccharides may be water-soluble or water-insoluble.
  • Non- limiting examples of water-soluble or predominately water-soluble, non-digestible polysaccharides include: oat bran; barley bran; psyllium; pentosans; plant extracts such as pectins, inulin, and beta-glucan soluble fiber; seed galactomannans such as guar gum, and locust bean gum; plant exudates such as gum arabic, gum tragacanth, and gum karaya; seaweed extracts such as agar, carrageenans, alginates, and furcellaran; cellulose derivatives such as carboxymethylcellulose, hydroxypropylmethylcellulose and methylcellulose; microbial gums such as xanthan gum and gellan gum; hemicellulose; polydextrose; and mixtures thereof.
  • Non-limiting examples of water-insoluble, and predominately water-insoluble, non-digestible polysaccharides include cellulose;
  • microcrystalline cellulose cellulose
  • brans cellulose
  • resistant starch and mixtures thereof.
  • the polysaccharides of the present invention can also include chitosan and derivatives thereof such as trimethylchitosan.
  • Sugar alcohols that can be utilized in the present invention include, but are not limited to glycerol, sorbitol, xylitol, mannitol, maltitol, propylene glycol, erythritol and mixtures thereof.
  • the gas releasing material of the present invention can be prepared in order to liberate gas upon activation or spontaneously over time.
  • the gas releasing material will typically liberate gas spontaneously over a period of time without the need for any external stimulus or activation.
  • the rate at which the material releases gas can be determined during the manufacturing process by varying factors such as the volume of gas per weight of matrix material and the pressure of the gas contained in the material. Accordingly, in certain embodiments, depending on the rate of spontaneous release of gas from the gas releasing material, a sufficient amount of gas releasing material can be incorporated into a packaging system to counteract the formation and negative effects of an inner vacuum.
  • the inner vacuum resulting from the removal of gas by scavengers may reach a maximum within 2-3 days after sealing or more.
  • the rate of spontaneous release of gas by the gas releasing material may not be sufficient during that initial time period to prevent package failure. Therefore, in certain embodiments of the present invention, the gas releasing material is designed to release the desired amount of gas upon activation, e.g., by an external or internal stimulus.
  • the activation method can include a pressure change, temperature change, moisture change, or application of a magnetic field, radiation or a combination thereof.
  • the radiation can comprise electromagnetic radiation including ultraviolet radiation, microwave radiation, IR radiation, an induction field or a combination thereof.
  • the gas releasing material preferably liberates gas at a temperature below the melting point of the gas releasing material as to maintain the integrity of the system. However, if the gas releasing material has sufficient viscosity above the melting point, the liberation temperature may be higher
  • a susceptor i.e., a system that converts electromagnetic radiation to heat can be utilized in embodiments that rely on activation of the gas releasing material.
  • the susceptor material can be packaged with the gas releasing material such that the gas is liberated by the heat or IR radiation resulting from exposure of the system to
  • the use of susceptors could be used in order to minimize exposure (amount and duration) of the total system to external heat.
  • the temperature of the packaged product would not be significantly affected and would not have a significant adverse effect on stability and shelf life.
  • one material such as elemental iron or aluminum can have both scavenger and susceptor properties in order to reduce the number of components in the system.
  • the stimulus that activates the liberation of gas from the gas releasing material is internal and does not require the use of an external stimulant.
  • the heat generated by the reaction of oxygen with an oxygen scavenger could be sufficient to activate the liberation of gas from the gas releasing material.
  • an oxygen scavenger e.g., iron
  • the scavenger and the gas releasing material must be in sufficient proximity or contact to effect the activation.
  • the gas releasing material can be packaged at a low temperature such that gas is liberated after a specific period at room temperature or at a different humidity within the interior of the container.
  • the gas releasing material has the ability to liberate gas upon the introduction of moisture to the material.
  • the packaging system of the invention can utilize a scavenger that has desiccant properties (i.e., the ability to absorb moisture) or include a separate desiccant component in the packaging system. The absorbed moisture by the scavenger (or desiccant) could then be utilized as an activator for the gas releasing material to release gas and reduce or minimize the inner vacuum.
  • the scavenger and the gas releasing material must be in sufficient proximity or contact to effect the activation.
  • Iron is an example of a scavenger that can be designed to release moisture upon introduction to the packaging system.
  • the scavenger can be selected from those that can be activated either during or after the packaging process. This is particularly an advantage for scavengers that have a limited duration of action so as to ensure they are within the packaging system for the majority or entire duration of their activity.
  • the same stimulus can activate both the scavenger and the gas releasing material.
  • the external activation can utilize existing equipment (such as heat generated by an induction sealer) in order to avoid the need for a separate activation step and the necessity of additional equipment.
  • the scavenger, gas releasing material or both are included in the liner of a container cap, where it can readily be exposed to heat generated by the induction sealer. The inclusion in the cap, or elsewhere in the container, would reduce the need to introduce a separate processing step for the insertion of the scavenger and/or gas releasing material.
  • the gas releasing material can serve a dual purpose to avoid or reduce the creation of an inner vacuum and to act as a desiccant to further improve the stability of the packaged goods.
  • the ability of the gas releasing material to absorb moisture acts as a self-contained stimulus to liberate gas, without the need for a separate stimulus or desiccant.
  • the sealed package can be subject to the external stimulus (e.g., heat, radiation) before, during or after the development of any internal vacuum.
  • the external stimulus to liberate gas from the gas releasing material will be within a sufficient time to prevent package failure.
  • the external stimulus will be before or during the creation of any inner vacuum, which may result in a package having increased internal pressure until the scavenger has reacted with and removed the intended gas.
  • Such embodiments are suitable for the purposes of the present invention provided that the integrity of the package and/or the seal is maintained during the time of increased pressure.
  • the gas removing material i.e., the scavenger or adsorbent
  • a sub-container comprising a housing having at least one internal compartment in fluid communication with the exterior of the housing.
  • the gas removing material and the gas releasing material can both be contained in the device, either separately or interdispersed.
  • the materials can be contained in the device in different compartments or in the same compartment.
  • the housing material can comprise a material selected from the group consisting of plastic, paper, fabric, metal and a combination thereof. The inclusion of both the gas removing material and the gas releasing material in the same device would streamline and facilitate packaging processes.
  • the gas releasing material in the packaging system of the present invention preferably liberates an effective amount of gas to replace at least a portion of the gas (e.g., oxygen) removed by the gas removing material.
  • the volume of gas that is liberated is the same or substantially the same as the volume of gas removed by the scavenger.
  • the volume of liberated gas is higher or lower than the volume of removed gas.
  • the volume of liberated gas minimizes or eliminates vacuum buckling or seal breaking of the container due to the activity of the scavenger.
  • the volume of liberated gas should also not exceed the amount of removed gas to an extent that the integrity of the package and/or seal is compromised.
  • a 75 cc bottle filled with pharmaceutical tablets could contain about 50 cm 3 of head space.
  • the oxygen in 50 cm 3 would be approximately 10 cm 3 .
  • the packaging system could include approximately 2 grams of gas releasing material containing about 5 cm 3 of gas/gram.
  • the oxygen scavengers utilized in the present invention can include metal-based scavengers such as iron.
  • metal-based scavengers such as iron.
  • a finely powdered activated metal enters the oxide state when exposed to the proper moisture, effectively binding oxygen in the process.
  • the powdered scavengers can be contained by any suitable means, e.g., in a permeable housing or sachet.
  • the scavenger can also be included in the packaging systems as an inner coating or directly within the container material, e.g., by way of an extrusion additive.
  • Oxygen scavengers that can be utilized in the present invention include those based on metal, catechol, oxidative enzymes, unsaturated hydrocarbons or polyamides.
  • the oxygen scavengers utilized in the present invention can also be, e.g., low molecular weight organic compounds such as ascorbic acid or sodium ascorbate, which bind oxygen by oxidizing carbon-carbon double bonds, and/or a polymeric based oxygen scavenging resin with a catalyst, which binds oxygen through oxidation of the polymers.
  • oxygen scavengers that can be utilized in the present invention include Ageless® products available from Mitsubishi Gas Chemical Co.
  • Adsorbents e.g., oxygen adsorbents
  • Adsorbents utilized in the present invention may be based on, e.g., zeolite, charcoal, silica or combinations thereof.
  • Commercially available adsorbents are supplied by Multisorb Technologies Inc. and Sud-Chemie, among other companies.
  • a gas removing material and/or a susceptor can be directly incorporated into the gas releasing material.
  • these materials can be added to the gas releasing material in its molten or semi-molten state, either before, during or after contact with pressurized gas.
  • these materials can be infused into the gas releasing material during the cooling process or after solidification of the molten matrix material.
  • the packaging material of the present invention can be a plastic that is substantially impermeable to gas. However, these materials still are susceptible to leaching of outside gas into the container. There is typically a greater ability to leach into the inner container when the vacuum is internally created, which results in the buckling and puckering of the container due to the pressure difference. Although materials with decreased permeability (e.g., glass, metal and thicker plastics) may be resistant to buckling and puckering, the present invention can still be useful when utilizing these container materials by minimizing or eliminating seal failure, which can be caused by the same factors which result in buckling and puckering of the container itself.
  • materials with decreased permeability e.g., glass, metal and thicker plastics
  • the avoidance or reduction of inner vacuum by the present invention can decrease the influx of outside air into the container. Therefore, the present invention may have the benefit of lowering the amount of scavenger material needed in the packaging system or decreasing the time necessary for the scavenger to become effective. This may also enable the use of thinner walled and/or more permeable packaging to decrease the net weight and costs of manufacture and distribution.
  • Products that can be packaged in the systems of the present invention include any product which may degrade in the presence of oxygen or other reactive gases, e.g., certain pharmaceutical drugs, foodstuffs, and industrial chemicals.
  • Non-limiting examples of food products that can be packaged according to the present invention include but are not limited to coffee, tea, milk, yogurt, ice cream, cheeses, stews, soups, meat products (e.g., hot dogs, cold cuts, chicken and beef jerky), single-serving pre-cooked meals and side dishes, homemade pasta, spaghetti sauce, condiments (e.g., barbecue sauce, ketchup, mustard and mayonnaise), beverages (e.g., fruit juice, wine and beer); dried fruits, dried vegetables, breakfast cereals, baked goods (e.g., bread, crackers, pastries, cookies, and muffins), snack foods (e.g., candy, potato chips, pretzels and cheese-filled snacks), peanut butter, jelly, peanut butter and jelly combinations, jams, dried or fresh seasonings, pet and animal foods and the like.
  • meat products e.g., hot dogs, cold cuts, chicken and beef jerky
  • condiments e.g., barbecue sauce, ketchup, mustard and mayonnaise
  • beverages e.g.
  • Non-limiting examples of pharmaceutical active agents generally susceptible to oxidation include those containing amine, hydroxyl, and thiol groups.
  • a particular class of active agents that can be utilized in the present invention are opioid agonists which include, but are not limited to, alfentanil, allylprodine, alphaprodine, anileridine, benzylmorphine, bezitramide, buprenorphine, butorphanol, clonitazene, codeine, desomorphine, dextromoramide, dezocine, diampromide, diamorphone, dihydrocodeine, dihydromorphine, dimenoxadol, dimepheptanol, dimethylthiambutene, dioxaphetyl butyrate, dipipanone, eptazocine, ethoheptazine, ethylmethylthiambutene, ethylmorphine, etonitazene fentanyl,
  • phenadoxone phenomorphan
  • phenazocine phenoperidine
  • piminodine piritramide
  • proheptazine promedol
  • properidine propiram
  • propoxyphene sufentanil
  • tilidine tramadol
  • pharmaceutically acceptable salts thereof and mixtures thereof.
  • the opioid agonist is selected from codeine,
  • hydromorphone hydrocodone, oxycodone, dihydrocodeine, dihydromorphine, morphine, tramadol, oxymorphone, pharmaceutically acceptable salts thereof, and mixtures thereof.
  • non opioid analgesics include, but are not limited to, non steroidal anti-inflammatory agents, such as aspirin, ibuprofen, diclofenac, naproxen, benoxaprofen, flurbiprofen, fenoprofen, flubufen, ketoprofen, indoprofen, piroprofen, carprofen, oxaprozin, pramoprofen, muroprofen, trioxaprofen, suprofen, aminoprofen, tiaprofenic acid, fluprofen, bucloxic acid, indomethacin, sulindac, tolmetin, zomepirac, tiopinac, zidometacin, acemetacin, fentiazac, clidanac, oxpinac, mefenamic
  • non opioid analgesics include, but are not limited to, non steroidal anti-inflammatory agents, such as aspir
  • non opioid analgesics include the following, non limiting, chemical classes of analgesic, antipyretic, nonsteroidal antiinflammatory drugs: salicylic acid derivatives, including aspirin, sodium salicylate, choline magnesium trisalicylate, salsalate, diflunisal, salicylsalicylic acid, sulfasalazine, and olsalazin; para aminophennol derivatives including acetaminophen and phenacetin; indole and indene acetic acids, including indomethacin, sulindac, and etodolac; heteroaryl acetic acids, including tolmetin, diclofenac, and ketorolac; anthranilic acids (fenamates), including mefenamic acid, and meclofenamic acid; enolic acids, including oxicams (piroxicam, tenoxicam), and pyrazolidinediones (phenylbutazone,
  • the gas releasing material of the present invention can be utilized for different purposes other than to avoid or reduce creation of a vacuum in a packaging system.
  • the gas liberated from the gas releasing material can be utilized as an indicator that the particular package has been exposed to unwanted conditions such as heat or moisture during its storage or distribution.
  • the liberated gas upon exposure to these conditions could activate an indicator, such as the protrusion of a seal.
  • a sufficient amount of the resultant gas releasing material is incorporated into a sealed container with a pharmaceutical product susceptible to oxidative degradation and an iron based oxygen scavenger.
  • PopRocks® Commercially available PopRocks® are obtained and a sufficient amount is incorporated into a sealed container with a pharmaceutical product susceptible to oxidative degradation and an iron based oxygen scavenger.
  • the characteristics of the gas releasing material can be measured by subjecting the gas releasing material to a variety of conditions/times and testing for the amount of remaining gas in the material.
  • an amount of gas releasing material can be placed in an open dish in a vacuum oven as a function of:
  • the remaining gas in the gas releasing material can be tested against an established baseline.
  • One method to measure the amount of remaining gas is to place the gas releasing material in water to liberate all of the remaining gas and take a
  • the baseline can be established using the same procedure.
  • Figure 1 shows a container (1) containing a gas releasing material (2) placed in a cup with magnets (3).
  • the container is attached with tubes (4) to a syringe (5) and a pipette (6).
  • the pipette is modified by having the fat end cut and immersed in water.
  • the container is sealed and water is drawn up to a measurement line (7) on the pipette with the syringe.
  • the syringe is detached and the plunger is depressed and decompressed without changing the water level.
  • the cup is rotated from the outside with the magnets and the gas releasing material falls into the water and gas is evolved.
  • the evolved gas will lower the water volume from the measurement line on the pipette.
  • the plunger on the syringe is withdrawn until the water returns to the water level line.
  • the volume on the syringe will represents the volume of gas evolved from the gas releasing material.
  • One method to maintain a desired humidity level is to utilize particular saturated salts which maintain specific humidities as a function of temperature.
  • saturated salts which can be utilized include potassium hydroxide, lithium chloride, potassium acetate, magnesium chloride, potassium carbonate, magnesium nitrate, sodium dichromate, ammonium nitrate, sodium nitrite, sodium chloride, ammonium sulphate, potassium chloride, potassium nitrate, and potassium sulphate.
  • the temperature and humidity can be measured by a temperature/humidity logger.
  • Another method to measure the amount of remaining gas and/or to establish a baseline is to use a grab sampling tube that is filled with small granules of a special chemical that has a very high ability to absorb the gas that is being measured.
  • This chemical is called a sorbent.
  • hydrazine hydrate or sodium hydroxide coated silica e.g., ASCARITE II®
  • ASCARITE II® sodium hydroxide coated silica
  • HDPE Bottles were chosen to be 36.3 mm thick (front to back) and 46.6 mm (side to side) and were packaged and labeled in the following configuration:
  • Bottle 1 4 g Pop Rock; 0 2 absorbing canister; foil strip.
  • Bottle 3 0 2 absorbing canister
  • Bottles 1 and 3 were concave front to back and remained convex side to side Bottle 2 remained convex at all sides.
  • the dimensional changes in the bottles from the initial measurements to the measurements in Table 1 are set forth in Table 2 below:
  • Bottle 1 The difference between Bottle 1 and Bottle 3 indicates that some of the gas was released from the Pop Rocks spontaneously without the necessity to provide an activation step.
  • Bottle 1 was placed in an inverted induction sealer.
  • the sealer was set to 2.00 seconds and activated. This was done 4 times for each bottom corner of the bottle. Popping was heard on the first 3 corners, but not the fourth. The popping sound indicates that the induction sealer heated the foil which activated the gas releasing material to release an amount of gas.
  • the system was allowed to cool for about 4 hours and measurements were repeated as set forth in Table 3 below: Table 3

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Packages (AREA)
  • Vacuum Packaging (AREA)

Abstract

Certains modes de réalisation de la présente invention concernent un système d'emballage comprenant un conteneur possédant une cavité interne ; un produit sujet à la dégradation ; un matériau d'extraction du gaz ; et un matériau de libération du gaz, le matériau de libération du gaz étant capable de libérer une quantité efficace de gaz pour remplacer au moins une partie du gaz extrait par le matériau d'extraction du gaz afin de minimiser la déformation du conteneur.
PCT/IB2011/001901 2010-08-18 2011-08-17 Systèmes d'emballage évitant la présence de vide et procédés associés Ceased WO2012023030A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/817,334 US20130240384A1 (en) 2010-08-18 2011-08-17 Vacuum Avoiding Packaging Systems and Methods Thereof

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US37464910P 2010-08-18 2010-08-18
US61/374,649 2010-08-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014051963A1 (fr) * 2012-09-28 2014-04-03 Pepsico, Inc. Utilisation d'un matériau adsorbeur pour soulager le vide dans un récipient étanche causé par le refroidissement d'un contenu chauffé
WO2019209340A1 (fr) * 2018-04-27 2019-10-31 Hewlett-Packard Development Company, L.P. Contenants avec récipient à gaz

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US3012893A (en) 1959-01-06 1961-12-12 Gen Foods Corp Gasified confection and method of making the same
US4001457A (en) 1976-07-01 1977-01-04 General Foods Corporation Method of making a gasified confection
US4289794A (en) 1980-03-12 1981-09-15 General Foods Corporation Process of preparing gasified candy

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EP1616555B1 (fr) * 1999-06-09 2010-03-10 The Procter & Gamble Préparation d'un gel instantané et utilisation de particules solides gazifiées comme indicator acoustique
ME00276B (fr) * 2003-04-30 2011-05-10 Purdue Pharma Lp Forme posologique transdermique a fermeture inviolable
EP2046285B1 (fr) * 2006-08-04 2018-02-21 Ethypharm Granulés et comprimés comprenant de l'oxycodone et se désintégrant par voie orale
WO2009140627A2 (fr) * 2008-05-15 2009-11-19 Csp Technologies, Inc. Flacon muni d'un joint d'étanchéité non circulaire

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US3012893A (en) 1959-01-06 1961-12-12 Gen Foods Corp Gasified confection and method of making the same
US4001457A (en) 1976-07-01 1977-01-04 General Foods Corporation Method of making a gasified confection
US4289794A (en) 1980-03-12 1981-09-15 General Foods Corporation Process of preparing gasified candy

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014051963A1 (fr) * 2012-09-28 2014-04-03 Pepsico, Inc. Utilisation d'un matériau adsorbeur pour soulager le vide dans un récipient étanche causé par le refroidissement d'un contenu chauffé
CN104853998A (zh) * 2012-09-28 2015-08-19 百事可乐公司 用于消减密封容器中由热内容物的冷却而造成的真空的吸附剂材料的使用
JP2015536878A (ja) * 2012-09-28 2015-12-24 ペプシコ, インコーポレイテッドPepsiCo Inc. 加熱された内容物の冷却により生じる密封容器内の真空を緩和するための吸着材料の使用
EP2909106A4 (fr) * 2012-09-28 2016-08-03 Pepsico Inc Utilisation d'un matériau adsorbeur pour soulager le vide dans un récipient étanche causé par le refroidissement d'un contenu chauffé
US9481503B2 (en) 2012-09-28 2016-11-01 Pepsico, Inc. Use of adsorber material to relieve vacuum in sealed container caused by cooling of heated contents
AU2013324129B2 (en) * 2012-09-28 2016-11-03 Pepsico, Inc. Use of adsorber material to relieve vacuum in sealed container caused by cooling of heated contents
CN104853998B (zh) * 2012-09-28 2016-11-09 百事可乐公司 用于消减密封容器中由热内容物的冷却而造成的真空的吸附剂材料的使用
WO2019209340A1 (fr) * 2018-04-27 2019-10-31 Hewlett-Packard Development Company, L.P. Contenants avec récipient à gaz
US11868083B2 (en) 2018-04-27 2024-01-09 Hewlett-Packard Development Company, L.P. Containers with gas vessel

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US20130240384A1 (en) 2013-09-19

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