WO2012018166A1 - Weather-resistant thermoplastic resin composition with excellent low gloss characteristic, dimensional stability, and surface impact resistance - Google Patents
Weather-resistant thermoplastic resin composition with excellent low gloss characteristic, dimensional stability, and surface impact resistance Download PDFInfo
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- WO2012018166A1 WO2012018166A1 PCT/KR2010/009593 KR2010009593W WO2012018166A1 WO 2012018166 A1 WO2012018166 A1 WO 2012018166A1 KR 2010009593 W KR2010009593 W KR 2010009593W WO 2012018166 A1 WO2012018166 A1 WO 2012018166A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/18—Homopolymers or copolymers of nitriles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Definitions
- the present invention relates to weather resistant thermoplastic resin compositions. More specifically, the present invention relates to a weatherproof thermoplastic resin composition having excellent low light properties, dimensional stability, and surface impact by controlling the shape of the thermoplastic resin, and a method of manufacturing the same.
- ABS Advanced Chemically labile double bond
- ABS resin is used only for electric and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, window frames, leisure / household goods, sporting goods, automobile goods, etc., which are used outdoors.
- ASA acrylate-styrene-acrylonitrile
- thermoplastic resins due to environmental problems, there is a tendency to directly use thermoplastic resins without coating or painting, and the demand for low-light thermoplastic resins is increasing to satisfy the emotional quality level of consumers who prefer luxury appearance. have.
- the ASA resin requires a lot of low light characteristics due to the characteristics used outdoors.
- Conventional techniques for expressing low light characteristics have been used to emboss the surface of the molding or to apply a low gloss material.
- these methods have disadvantages of high processing cost and insufficient surface gloss. . Therefore, various attempts have been made to modify the ASA resin itself to express sufficiently low gloss.
- US Pat. No. 6,696,165 adds 0.1 to 20 parts by weight of a crystalline polymer represented by polyalkyl terephthalate
- US Pat. No. 6,395,828 adds 0.5 to 15 parts by weight of a compound produced by the reaction of an epoxy and an amine compound to ASA.
- a method of lowering the gloss of resin is disclosed.
- U.S. Pat.Nos. 5,475,053, 4,652,614 and the like disclose a method of lowering the gloss of resin using a spherical graft copolymer as a matting agent
- U.S. Pat. 2008-0036790 et al. Discloses a method of lowering the gloss using various copolymers as additives.
- US Pat. Nos. 4,668,737 and 5,237,004 disclose a method of lowering gloss using rubber particles having a large particle diameter of a core / shell structure of 0.05-20 ⁇ m or 2-15 ⁇ m.
- ASA resins are manufactured by conventional techniques as disclosed in U.S. Patent Nos. 3,426,101, 6,187,862, Japanese Patent Laid-Open No. 7-316243, Korean Patent No. 10-0440474, and Korean Patent Application No. 2006-0051425.
- Method for preparing an alkyl acrylate-based latex core, graft polymerization of styrene and acrylonitrile on the core outer layer to produce a graft polymer and melt kneading the prepared graft polymer and styrene-based thermoplastic resin is average.
- manufacturing the ASA resin with such a multi-step manufacturing method has a disadvantage in that the manufacturing cost increases, and color characteristics are deteriorated due to various emulsifiers and stabilizers used in the latex manufacturing process.
- Korean Laid-Open Patent Publication No. 2009-0073608 discloses a method of improving the dimensional stability of weather resistant resin by adding 5 to 40% by weight of glass fiber, but this method may be effective in improving the dimensional stability of injection molded articles.
- this method may be effective in improving the dimensional stability of injection molded articles.
- the extrudability is not good, the surface properties are bad.
- the present invention has been made to solve the above problems, and an object of the present invention is to provide a weather resistant thermoplastic resin composition excellent in low light properties, dimensional stability and surface impact properties.
- the present invention provides a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b); And an acrylic graft resin (B), wherein the (meth) acrylic acid alkyl ester polymer (a) forms a network-shaped dispersion phase, and the aromatic vinyl-vinyl cyanide copolymer (b) forms a continuous phase.
- the present invention relates to a weather resistant thermoplastic resin composition having excellent low light characteristics, dimensional stability and surface impact properties.
- thermoplastic resin (A) of the present invention comprises about 5 to about 35 wt% of the (meth) acrylic acid alkyl ester polymer (a) and about 65 to about 95 wt% of the aromatic vinyl-vinyl cyanide copolymer (b). It may include.
- the (meth) acrylic acid alkyl ester polymer (a) may include a unit derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups.
- the mixture may further include an aromatic vinyl compound and a vinyl cyanide compound. The specific content of each component constituting the mixture is about 60 to about 95 wt% of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 wt% of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about 20 of the aromatic vinylic compound.
- the (meth) acrylic acid alkyl ester polymer (a) includes a (meth) acrylic acid alkyl ester unit and an unsaturated carboxylic acid or its anhydride unit as a main chain, and the carboxyl group of the unsaturated carboxylic acid or its anhydride unit is 2
- the compound having two or more hydroxy groups is connected by an ester bond, so that the (meth) acrylic acid alkyl ester polymer (a) chains are connected to each other to form a network-shaped dispersed phase.
- the aromatic vinyl cyanide copolymer (b) of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and may be polymerized by further including an (meth) acrylic acid alkyl ester compound. At this time, each component of the polymer is contained in about 60 to about 95% by weight of the aromatic vinyl compound, about 5 to about 40% by weight of the vinyl cyanide compound, and about 0 to about 10% by weight of the (meth) acrylic acid alkyl ester compound. Can be.
- the weight average molecular weight of the aromatic vinyl cyanide copolymer (b) may be about 150,000 to about 300,000 g / mol.
- the acrylic graft resin (B) of the present invention may be prepared by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber, preferably a (meth) acrylic rubber From about 10 to about 60% by weight of the aromatic vinyl compound-vinyl cyanide compound copolymer is about 40 to about 90% by weight grafted copolymer.
- the average rubber particle diameter of the acrylic graft resin (B) is preferably about 0.05 to about 1 ⁇ m.
- the weatherable thermoplastic resin of the present invention is a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase and an aromatic vinyl-vinyl cyanide copolymer (b) forming a continuous phase. 70 to about 85 parts by weight and about 15 to about 30 parts by weight of the acrylic graft resin (B) may be prepared by melt mixing.
- the weatherable thermoplastic resin thus prepared is characterized in that the rubber particles of the acrylic graft resin (B) are dispersed in a resin component constituting a continuous phase and a network-shaped dispersed phase, resulting in an excellent surface impact improvement effect.
- the present invention is to polymerize the first monomer mixture comprising a (meth) acrylic acid alkyl ester compound and a saturated carboxylic acid or its anhydride continuously to the first reactor of a plurality of reactors connected in series to polymerize step; Preparing a thermoplastic resin (A) by continuously adding the polymer, a second monomer mixture including an aromatic vinyl compound and a vinyl cyanide compound, and a compound having two or more hydroxy groups to a second reactor to polymerize the polymer; Apart from the above step, polymerizing an aromatic vinyl compound and a vinyl cyanide compound to an acrylic rubber to prepare an acrylic graft resin (B); And melting and mixing the thermoplastic resin (A) and the acrylic graft resin (B).
- the present invention relates to a method of manufacturing a weather resistant thermoplastic resin composition having excellent low light characteristics, dimensional stability, and surface impact resistance.
- thermoplastic resin composition according to the present invention may adjust the shape of the ASA (acrylate-styrene-acrylonitrile) resin and disperse and apply rubber particles, thereby providing excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, fluidity, and the like.
- ASA acrylate-styrene-acrylonitrile
- it is characterized by having excellent low light properties, dimensional stability and surface impact at the same time.
- the weather resistance thermoplastic resin composition excellent in the low light characteristic, the dimensional stability, and the surface impact property of the present invention is a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b); And an acrylic graft resin (B), wherein the (meth) acrylic acid alkyl ester polymer (a) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (b) forms a continuous phase. It is characterized by.
- thermoplastic resin (A) thermoplastic resin
- the thermoplastic resin composition may include about 5 wt% to about 35 wt% of the (meth) acrylic acid alkyl ester polymer (a) and about 65 wt% to about 95 wt% of the aromatic vinyl-vinyl cyanide copolymer (b). Comprises about 5% to about 25% by weight of the (meth) acrylic acid alkyl ester polymer (a) and about 75% to about 95% by weight of the aromatic vinyl-vinyl cyanide copolymer (b). In the content range, it is possible to obtain a simultaneous improvement effect of low light properties and dimensional stability and surface impact.
- the (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase in the thermoplastic resin composition of the present invention is a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or anhydride thereof, and a compound having two or more hydroxyl groups. It characterized in that it comprises a unit derived from. Specifically, the (meth) acrylic acid alkyl ester compound and an unsaturated carboxylic acid or anhydride thereof are polymerized to include (meth) acrylic acid alkyl ester units and unsaturated carboxylic acid or anhydride units thereof as a main chain, and thus (meth) acrylic acid The chains of the alkyl ester polymer (a) are constituted.
- the carboxyl group of the said unsaturated carboxylic acid or its anhydride unit is connected by the hydroxyl group and ester bond of the compound which has the said 2 or more hydroxyl group. Accordingly, the chains of the (meth) acrylic acid alkyl ester polymer (a) are connected to each other to form a dispersed phase.
- the mixture for preparing the (meth) acrylic acid alkyl ester polymer (a) may further include an aromatic vinyl compound and a vinyl cyanide compound.
- the specific content of each component constituting the mixture is about 60 to about 95 wt% of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 wt% of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about about aromatic vinyl compound 20 wt%, and about 0 to about 10 wt% of a vinyl cyanide compound, wherein the compound having two or more hydroxy groups is polymerized at a ratio of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or anhydride thereof.
- the specific content of each component constituting the mixture is about 60 to about 95 wt% of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 wt% of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about about aromatic vinyl compound 20 wt
- the compound having two or more hydroxy groups may be polymerized in a ratio of about 0.1 to about 2.5 equivalents relative to the unsaturated carboxylic acid or anhydride thereof.
- (meth) acrylic acid alkyl ester compound about 1% to about 5% by weight of unsaturated carboxylic acid or anhydride thereof, about 2% to about 8% by weight of aromatic vinyl compound, and vinyl cyanide compound
- the compound having two or more hydroxy groups may be polymerized in a ratio of about 0.5 to about 2.0 equivalents relative to the unsaturated carboxylic acid or anhydride thereof.
- the thermoplastic resin composition can sufficiently express weather resistance, low light properties, dimensional stability and surface impact properties.
- the equivalence ratio of the compound having two or more hydroxy groups relative to the unsaturated carboxylic acid or anhydride thereof is about 0.1 to about 3
- the connection between the polymer (a) chains is sufficient to form a network-shaped dispersed phase.
- the compound having two or more hydroxyl groups that do not participate in the reaction when the excessive input is present in the continuous phase to act as a plasticizer to prevent the heat resistance deteriorates sharply.
- the (meth) acrylic-acid alkylester compound which comprises the said (meth) acrylic-acid alkylester type polymer (a) is a (meth) acrylic-acid alkylester compound which has a C1-C10 alkyl group.
- methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl hexyl methacrylate Latex, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, 2-ethyl hexyl acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
- aromatic vinyl compound styrene, alphamethyl styrene, ⁇ -methyl styrene, p-methyl styrene, or the like may be used, and preferably, styrene, but is not limited thereto. These may be applied alone or in mixture of two or more.
- vinyl cyanide compound acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used, and preferably acrylonitrile, but is not limited thereto. These may be applied alone or in mixture of two or more.
- the unsaturated carboxylic acid or anhydride thereof may include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, and the like. May be used, preferably acrylic acid, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
- the compound which has the said 2 or more hydroxyl group has 2-10 hydroxyl groups, and it is more preferable that it has 2-5 hydroxyl groups.
- the compound having two or more hydroxy groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded with only a single bond. Examples of the compound having two or more hydroxy groups include alkanediols having 2 to 10 carbon atoms, polyalkylene glycols, polyols, mixtures thereof, and the like. These may be applied alone or in mixture of two or more.
- alkanediol having 2 to 10 carbon atoms examples include ethylene glycol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, and 1,8- Octanediol and the like, but is not necessarily limited thereto.
- Examples of the polyalkylene glycol may include polyethylene glycol, polypropylene glycol, and the like, and polyethylene glycol (PEG) may include PEG300, PEG600, PEG1500, etc., depending on molecular weight, without being limited thereto.
- polyol examples include xylitol, glycerin, erythitol, sorbitol, and acrylic or ether polyols having a hydroxy value of about 50 to 500 and a molecular weight of about 500 to 5000, and the like. Do not.
- the aromatic vinyl-vinyl cyanide copolymer (b) forming the continuous phase of the thermoplastic resin composition of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and adding a (meth) acrylic acid alkyl ester compound. It can be included and polymerized.
- Each component constituting the aromatic vinyl-vinyl cyanide copolymer (b) includes about 60 to about 95 wt% of an aromatic vinyl compound, about 5 to about 40 wt% of a vinyl cyanide compound, and a (meth) acrylic acid alkyl ester compound.
- the polymerization can be included in the polymerization of about 0 to about 10% by weight, preferably about 60 to about 84% by weight of the aromatic vinyl compound, about 15 to 35% by weight of the vinyl cyanide compound, and (meth) acrylic acid alkyl ester compound About 1 to about 5 weight percent.
- content of each component is included in the composition range, there is an advantage that the basic physical properties of the weather resistance thermoplastic resin composition, such as impact resistance, yellowness, flow characteristics, etc. does not change rapidly and is stable.
- Styrene, alphamethyl styrene, paramethyl styrene, etc. may be used as the aromatic vinyl compound constituting the aromatic vinyl-vinyl cyanide copolymer (b), but is preferably styrene, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
- Acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used as the vinyl cyanide compound used in the aromatic vinyl-vinyl cyanide copolymer (b). It is not limited. These may be applied alone or in mixture of two or more.
- the (meth) acrylic acid alkyl ester compound constituting the aromatic vinyl-vinyl cyanide copolymer (b) is preferably a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms.
- methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl hexyl methacrylate Latex, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, 2-ethyl hexyl acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
- the weight average molecular weight of the aromatic vinyl cyanide copolymer (b) is about 150,000 to about 300,000 g / mol, preferably about 180,000 to about 250,000 g / mol. It is possible to secure the size of the appropriate dispersed phase in the weight average molecular weight range, there is no peeling, there is an advantage in excellent impact strength and low light properties.
- thermoplastic resin (A) according to the present invention can be produced by continuous bulk polymerization.
- the dispersion phase described above is not easy to be prepared by the method of emulsion polymerization or suspension polymerization, which is a method of preparing a rubber phase, and separately prepared aromatic vinyl-vinyl cyanide copolymers constituting the continuous phase. This is because it is difficult to efficiently manufacture a weather resistant thermoplastic resin composition having excellent low light characteristics because the final product must be manufactured by a method such as melt extrusion.
- the acrylic graft resin (B) of the present invention may be prepared by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber, preferably a (meth) acrylic rubber About 40 to about 90 weight percent of an aromatic vinyl compound-vinyl cyanide compound copolymer is grafted to 10 to about 60 weight percent of the copolymer. Within this content range it is possible to ensure the appropriate impact strength and fluidity.
- the polymerization method of the acrylic graft resin may be used a conventional method known in the art, for example, emulsion polymerization, suspension polymerization and the like is possible, preferably emulsified graft polymerization method is used.
- a polymer of alkyl (meth) acrylate having 2 to 8 carbon atoms may be used.
- methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate may be used, Preferably butyl acrylate.
- These can be used individually or in mixture of 2 or more types.
- the average particle diameter of the acrylic rubber particles may range from about 0.05 to about 1 ⁇ m, preferably from about 0.07 to about 0.7 ⁇ m, more preferably from about 0.1 to about 0.5 ⁇ m. Appropriate impact strength can be secured in the average particle size range.
- the aromatic vinyl compound-vinyl cyanide compound copolymer grafted to the acrylic rubber may be a copolymer of about 60 to about 80 wt% of the aromatic vinyl compound and about 20 to about 40 wt% of the vinyl cyanide compound. Within this content range it is possible to ensure the appropriate impact strength and fluidity.
- aromatic vinyl compound styrene, ⁇ -methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, vinyl toluene, and the like may be used, and these may be used alone or in combination of two or more thereof.
- vinyl cyanide compound acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like may be used, and these may be used alone or in combination of two or more thereof.
- thermoplastic resin composition of the present invention has very low light properties compared to conventional weather resistant thermoplastic resin compositions.
- the thermoplastic resin composition has a glossiness of about 30 or less, preferably about 21 or less, measured using a 75 degree gloss machine.
- thermoplastic resin composition of the present invention has very excellent dimensional stability as compared to the conventional weather resistant thermoplastic resin composition.
- the thermoplastic resin composition has a CLTE (Coefficient of Linear Thermal Expansion) measured at a temperature range of 20 ° C. to 130 ° C. according to ASTM D 696, about 100 ⁇ m / m ° C. or less.
- thermoplastic resin composition according to the present invention has excellent low light properties, dimensional stability and surface impact, while maintaining excellent fluidity, heat resistance, peeling properties, yellowness, and the like, which are basic physical properties of weatherable thermoplastic resins. Therefore, the thermoplastic resin may be widely used in electrical and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, window frames, leisure / biochemical products, sporting goods, automobile products, etc. which require both weather resistance, low light characteristics, and surface impact properties. have.
- thermoplastic resin composition according to the present invention As a method of molding the thermoplastic resin composition according to the present invention to manufacture such products, (co) extrusion, injection or casting may be widely applied, but is not necessarily limited thereto.
- the molding method can be easily carried out by those skilled in the art.
- thermoplastic resin composition according to the present invention can be prepared according to the method for producing a thermoplastic resin composition according to the present invention to be described later.
- the weatherproof thermoplastic resin composition having excellent low light properties, dimensional stability, and surface impact properties of the present invention comprises a plurality of reactors connected in series with a first monomer mixture comprising a (meth) acrylic acid alkyl ester compound and a saturated carboxylic acid or anhydride thereof.
- thermoplastic resin (A) by continuously adding the polymer, a second monomer mixture including an aromatic vinyl compound and a vinyl cyanide compound, and a compound having two or more hydroxy groups to a second reactor to polymerize the polymer; Apart from the above step, polymerizing an aromatic vinyl compound and a vinyl cyanide compound to an acrylic rubber to prepare an acrylic graft resin (B); And melting and mixing the thermoplastic resin (A) and the acrylic graft resin (B).
- the thermoplastic resin (A) is prepared, specifically, a (meth) acrylic acid alkyl ester compound and an unsaturated carboxylic acid or anhydride thereof are mixed to prepare a first monomer mixture.
- the first monomer mixture is continuously added to a first reactor of a plurality of reactors connected in series to polymerize the first monomer mixture to prepare a polymer.
- the first monomer mixture may optionally further include an aromatic vinyl compound and a vinyl cyanide compound.
- the first monomer mixture is about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight percent of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about 20 weight percent of the aromatic vinylic compound. And about 0 wt% to about 10 wt% of the vinyl cyanide compound.
- the final thermoplastic resin composition may sufficiently exhibit weatherability, low light properties, and dimensional stability.
- the (meth) acrylic acid alkyl ester compound and the unsaturated carboxylic acid or anhydride thereof contained in the first monomer mixture make up the main chain of the (meth) acrylic acid alkyl ester polymer (a) through a polymerization reaction in the first reactor. do.
- the first monomer mixture further includes an aromatic vinyl compound and a vinyl cyanide compound
- the chains of the polymer (a) further include an aromatic vinyl compound unit and a vinyl cyanide compound unit.
- the polymer When the polymer is prepared from the first monomer mixture in the first reactor, the polymer is continuously introduced into the second reactor, and at the same time, the second monomer mixture containing the aromatic vinyl compound and the vinyl cyanide compound and two or more hydroxy groups are added.
- the compound having is continuously introduced into the second reactor.
- the polymer, the second monomer mixture and the compound having two or more hydroxy groups are polymerized in a second reactor.
- the second monomer mixture may optionally further comprise a (meth) acrylic acid alkyl ester compound.
- the second monomer mixture comprises about 60 to about 95 weight percent of an aromatic vinyl compound, about 5 to about 40 weight% of a vinyl cyanide compound, and about 0 to about 10 weight% of a (meth) acrylic acid alkyl ester compound. can do.
- the surface impact properties, yellowness, flow characteristics, etc. which are basic physical properties of the thermoplastic resin composition, do not change rapidly and have a stable advantage.
- the polymerized polymer in the first reactor is reacted with a compound having two or more hydroxyl groups in the second reactor to form a network-shaped dispersed phase.
- the carboxyl groups present in the unsaturated carboxylic acid or anhydride units included in the chains of the polymerized polymer in the first reactor are connected by ester bonds with the hydroxy groups present in the compound having two or more hydroxy groups to form a network. It forms a dispersed phase and expresses excellent low light characteristics.
- a second monomer mixture comprising an aromatic vinyl compound, a vinyl cyanide compound, and optionally a (meth) acrylic acid alkyl ester compound is polymerized in a second reactor to form a continuous phase.
- Each component introduced into the first reactor and the second reactor is the same as described in the (meth) acrylic acid alkyl ester polymer (a) and the aromatic vinyl-vinyl cyanide copolymer (b), and thus will be omitted to avoid duplication.
- the polymerization conversion rate from the first reactor to the polymer is preferably about 85 to about 95%, more preferably about 90 to about 95%.
- the polymerization conversion rate in the first reactor is in the above range, almost no unreacted material remains, so that the dispersion phase is easily formed in a subsequent reaction, and the polymerization time is appropriate, thereby saving manufacturing costs.
- the first monomer mixture is polymerized by being introduced into the first reactor together with the initiator, and optionally, a solvent and a molecular weight modifier may be further used.
- the second monomer mixture is also introduced into the second reactor with the initiator and polymerized, and optionally, a solvent and a molecular weight regulator may be further used.
- the solvent is preferably added in an amount of about 5 to about 200 parts by weight, the initiator is added in an amount of about 0.1 to about 0.4 parts by weight, and the molecular weight regulator is about 100 parts by weight of the first monomer mixture. It is preferably added in an amount of 0 to about 0.2 parts by weight.
- the solvent is preferably added in an amount of about 0 to about 20 parts by weight, the initiator is added in an amount of about 0.01 to about 0.05 parts by weight, and the molecular weight regulator, based on 100 parts by weight of the second monomer mixture. Is preferably added in an amount of about 0 to about 0.5 parts by weight.
- Ethylbenzene, xylene, toluene, methyl ethyl ketone and the like may be used as the solvent, but are not necessarily limited thereto. These may be applied alone or in mixture of two or more.
- the solvent may be used for effective heat transfer and stirring of the reactants in the polymerization process.
- the initiator examples include azobisisobutyronitrile, benzoyl peroxide, 1,1-bis (t-butylperoxy) -2-methylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2 -Bis (4,4-di-t-butylperoxy cyclohexane) propane, t-hexyl peroxy isopropyl monocarbonate, t-butyl peroxymaleic acid, t-butyl peroxy-3,5,5-trimethyl Hexanoate, t-butyl peroxylaurate, 2,5-dimethyl-2,5-bis (m-toluoyl peroxy) hexane, t-butyl peroxy isopropyl monocarbonate, t-butyl peroxy 2- Ethylhexyl monocarbonate, t-hexyl peroxybenzoate, 2,5-dimethyl-2,5-bis (benz
- t-dodecyl mercaptan t-dodecyl mercaptan, n-dodecyl mercaptan and mixtures thereof may be used, but are not necessarily limited thereto.
- the molecular weight modifier serves to control the molecular weight of the dispersed phase.
- the reaction temperature of the first reactor is preferably about 60 ⁇ 120 °C, more preferably about 70 ⁇ 100 °C.
- the residence time in the first reactor is preferably about 6 to 10 hours, more preferably about 7 to 9 hours.
- the reaction temperature of the second reactor is preferably about 90 ⁇ 130 °C, more preferably about 100 ⁇ 120 °C.
- the residence time in the second reactor is preferably about 1 to 4 hours, more preferably about 1 to 3 hours.
- thermoplastic resin (A) comprising weight percent
- the compound having two or more hydroxyl groups to be added to the second reactor is preferably added in an amount of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or an anhydride thereof added to the first reactor, it is preferably about 0.1 to about 2.5 equivalents It is more preferable to add in an amount of about 0.5 to about 2.0 equivalents, and more preferably.
- the plurality of reactors are composed of about 2 to 5 reactors, the polymerization is preferably carried out continuously through each reactor.
- the final polymerization conversion rate in the final reactor where the thermoplastic resin (A) polymerization is finished is preferably about 50 to about 70%, more preferably about 50 to about 65%.
- the amount of the thermoplastic resin composition produced per unit time is appropriately commercially useful, there is an advantage that it is easy to control and transfer the heat of reaction by maintaining the appropriate viscosity.
- a devolatilization tank of high temperature and vacuum state to separate the unreacted material from the final polymer further It may include.
- the acrylic graft resin (B) is prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound on the acrylic rubber.
- the acrylic synthetic rubber may be prepared by a conventional emulsion graft polymerization method by mixing about 90 to about 40 parts by weight of an aromatic vinyl compound and a vinyl cyanide compound mixture.
- the acrylic synthetic rubber for preparing the acrylic graft resin (B) is preferably synthesized from alkyl acrylate having 2 to 8 carbon atoms.
- the average particle diameter of the acrylic synthetic rubber particles may be in the range of about 0.05 to about 1 ⁇ m, preferably about 0.1 to about 0.5 ⁇ m. When the average particle diameter of the particles is in the above range it can implement a suitable impact strength.
- the aromatic vinyl compound and the vinyl cyanide compound mixture are used in an amount of about 80 to about 60 parts by weight of the aromatic vinyl compound, and about 20 to about 40 parts by weight of the vinyl cyanide compound, and the aromatic vinyl compound-vinyl cyanide compound grafted on the acrylic synthetic rubber
- the coalescence is from about 40 to about 70 parts by weight relative to the total acrylic rubber.
- the alkyl acrylate, the aromatic vinyl compound, the vinyl cyanide compound, and the like are the same as those described for the acrylic graft resin (B), and are omitted to avoid duplication.
- thermoplastic resin (A) and the acrylic graft resin (B) are melt mixed to prepare a final weather resistant thermoplastic resin.
- the shape of the weather resistant thermoplastic resin produced by the production method of the present invention is a (meth) acrylic acid alkyl ester-based polymer (a) in the aromatic vinyl-vinyl cyanide-based copolymer (b) in which the continuous phase, but the chain is They are connected to each other and have a network shape.
- the dispersed phases are connected to each other by ester bonds.
- the rubber particles of the acrylic graft resin (B) are thermoplastic resins comprising a (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase and an aromatic vinyl-vinyl cyanide copolymer (b) forming a continuous phase. It forms a dispersed phase within.
- the weatherable thermoplastic resin composition of the present invention may include general additives such as antioxidants, heat stabilizers, lubricants, UV stabilizers, impact modifiers, fillers, inorganic additives, stabilizers, pigments, dyes, and the like, and the general additives added may include the weatherable thermoplastics. It can be used within the range of about 0 to about 20 parts by weight based on 100 parts by weight of the resin.
- the weatherable thermoplastic resin produced by the above method is excellent in physical properties such as weather resistance, heat resistance, peeling properties, yellowness, flowability, and at the same time, has excellent low light properties, dimensional stability and surface impact properties.
- thermoplastic resin (A) in the composition of Table 1 and Table 2, the specific manufacturing method is as follows.
- toluene 100 parts by weight of toluene in 100 parts by weight of the first monomer mixture consisting of 90 parts by weight of butyl acrylate (BA), 5 parts by weight of styrene (SM), 2 parts by weight of acrylonitrile (AN) and 3 parts by weight of acrylic acid (AA).
- Part 1 0.2 parts by weight of benzoyl peroxide (BPO) and 0.05 parts by weight of t-dodecyl mercaptan (TDM) were mixed to prepare a first reactant.
- the prepared first reactant was introduced at a rate of 1 kg / hr into the first reactor (R-1) of a continuous polymerization reactor in which three reactors, in which a jacket is installed and easy to control reaction temperature, were connected in series.
- the polymerization was prepared by allowing the polymerization to proceed. At this time, the polymerization conversion rate was 90%, and the polymer produced in the first reactor (R-1) was continuously added to the second reactor (R-2)
- toluene 100 parts by weight of the second monomer mixture consisting of 72 parts by weight of styrene (SM), 25 parts by weight of acrylonitrile (AN), 3 parts by weight of butyl acrylate (BA), 1,1-bis (t- A second reactant by mixing 0.02 part by weight of butylperoxy) cyclohexane (PHX-C), 0.1 part by weight of t-dodecyl mercaptan (TDM), and 1.47 part by weight (1.0 equivalent ratio) of polyethylene glycol (PEG600) having a molecular weight of 600 was prepared.
- SM styrene
- AN acrylonitrile
- BA butyl acrylate
- PX-C 1,1-bis (t- A second reactant by mixing 0.02 part by weight of butylperoxy) cyclohexane
- TDM 0.1 part by weight of t-dodecyl mercaptan
- PEG600 polyethylene glycol
- the prepared second reactant was introduced into the second reactor (R-2) of the continuous polymerization reactor at a rate of 8.5 kg / hr, and polymerization was performed at 110 ° C. for 2 hours at a residence time to prepare a polymer. At this time, the polymerization conversion rate was 25%.
- the polymer produced in the second reactor (R-2) was continuously added to the third reactor (R-3) of the continuous polymerization reactor to proceed for 2 hours residence time at 130 °C temperature.
- the polymerization conversion rate at this time was 55%.
- the polymerization product discharged from the third reactor (R-3) was continuously added to a devolatilization tank maintained at 240 ° C. and 20 Torr to remove unreacted monomers and solvents, and pelletized using a pelletizer. Resin (A) was prepared.
- thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that 1.84 parts by weight (0.5 equivalents) of polyethylene glycol (PEG1500) having a molecular weight of 1500 was used instead of 1.47 parts by weight (1.0 equivalents) of polyethylene glycol (PEG600).
- thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that polyethylene glycol (PEG600) was not used at all.
- thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that acrylic acid (AA) was not used at all.
- thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that 5.15 parts by weight (3.5 equivalent ratio) was used instead of 1.47 parts by weight (1.0 equivalent ratio).
- Thermoplastic resin (A) prepared by the method of the above production example and comparative production example, two kinds of acrylic graft resin (B) commercially produced by Cheil Industries Co., Ltd. (brand name: CHAS, CHAT) and aromatic vinyl-vinyl cyanide Using one copolymer (trade name: HR-5330) by melting and mixing in the compositions of various Examples 1 to 7 and Comparative Examples 1 to 6 as shown in Table 3 to produce a final thermoplastic resin.
- CHAS of Cheil Industries is an acrylic graft resin in which 57 parts by weight of a styrene-acrylonitrile copolymer is grafted to 43 parts by weight of butyl acrylate rubber, and CHAT is styrene-acrylic to 50 parts by weight of butyl acrylate rubber. It is an acryl-type graft resin in which 50 parts by weight of a ronitrile copolymer is grafted.
- Cheil Industries HR-5330 is a styrene-acrylonitrile copolymer composed of 72 parts by weight of styrene and 28 parts by weight of acrylonitrile.
- thermoplastic resin was manufactured into an extruded sheet having a thickness of 1 mm using a T-die at 190 ° C to evaluate physical properties such as gloss, peeling property, surface impact strength, weather resistance, and CLTE, and the results are shown in Table 3. It was.
- the evaluation method for each measurement item is as follows.
- Peeling characteristics The surface state of the extruded sheet was visually observed and measured by giving a score between 1 and 5 points depending on the degree of peeling. Five points were given when no peeling was observed, and one point was given when peeling was observed over the entire compressed sheet. (5: Best, 4: Upper, 3: Middle, 2: Lower, 1: Lower)
- thermoplastic resin composition of the present invention prepared in Examples 1 to 7 generally maintains excellent physical properties such as flow index, Izod impact strength, Vicat softening point and weather resistance of the thermoplastic resin composition While, it was found that the peeling properties and the yellowness is excellent, and it was confirmed that the 75-degree glossiness had excellent low light characteristics of 30 or less. In addition, it was confirmed that the thermoplastic resin compositions of Examples 1 to 7 had excellent surface impact strength and dimensional stability.
- thermoplastic resin (A) composed of a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b) is not used, and only a general aromatic vinyl-vinyl cyanide copolymer is used.
- the thermoplastic resin composition of Comparative Example 1, which prepared the final thermoplastic resin, was found to have good Izod impact strength, Vicat softening point, weather resistance, etc., but very high glossiness and poor surface impact strength and dimensional stability.
- Comparative Example 2 in which the acrylic graft resin (B) is added in excess of the range of the present invention, it can be confirmed that the glossiness increases and the dimensional stability is very low compared to Examples 1 to 7, on the contrary, acrylic graft Comparative Example 3 in which the resin (B) was added below the range of the present invention was confirmed that the Izod impact strength and the surface impact strength were lowered as compared with Examples 1 to 7.
- Comparative Example 4 using the thermoplastic resin (A) prepared without adding a compound having two or more hydroxyl groups, the dispersed phase of the network shape is not formed, the glossiness is increased, and the Izod impact strength and the surface impact strength are reduced, It turned out that the peeling characteristic is not good.
- Comparative Example 5 using the thermoplastic resin (A) prepared without the addition of unsaturated carboxylic acid or anhydride thereof, the network-like dispersed phase was not formed, so that the glossiness was increased and the Izod impact strength and the surface impact strength were reduced. And it was confirmed that the peeling characteristics are not good.
- thermoplastic resin (A) prepared by adding a compound having two or more hydroxy groups in excess than those of Preparation Examples 1 to 4, the compound having an excess of non-reactive two or more hydroxy groups in the continuous phase In the same action as the plasticizer in the Vicat softening point was dropped sharply and other physical properties were also confirmed to decrease.
- thermoplastic resin composition according to the present invention has excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, flowability, and at the same time, has excellent low light properties, dimensional stability, and surface impact properties.
- physical properties such as weather resistance, heat resistance, peeling properties, yellowness, flowability, and at the same time, has excellent low light properties, dimensional stability, and surface impact properties.
- thermoplastic resin composition according to the present invention not only has excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, fluidity, etc., but also shows excellent low light properties, dimensional stability, and surface impact properties. It can be usefully applied in the manufacture of building materials, household goods and automobile products.
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Abstract
Description
본 발명은 내후성 열가소성 수지 조성물에 관한 것이다. 보다 구체적으로는 열가소성 수지의 형상을 조절하여 저광 특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물 및 그 제조방법에 관한 것이다.The present invention relates to weather resistant thermoplastic resin compositions. More specifically, the present invention relates to a weatherproof thermoplastic resin composition having excellent low light properties, dimensional stability, and surface impact by controlling the shape of the thermoplastic resin, and a method of manufacturing the same.
일반적으로 ABS(아크릴로니트릴-부타디엔-스티렌) 수지는 내충격성과 가공성이 뛰어나고, 기계적 강도나 열변형 온도 등이 우수하며, 미려한 외관특성으로 인하여 자동차, 전기·전자, 사무기기, 가전제품, 완구류, 문구류 등 다양한 용도에 널리 사용되고 있다. 그러나 ABS 수지에 사용되는 부타디엔계 고무성분은 화학적으로 불안정한 이중 결합을 함유하고 있어, 태양광 및 자외선에 의해 쉽게 노화된다. 따라서 ABS 수지는 옥외에 사용되는 전기·전자 부품, 농기구소재, 도로표지판, 건축용 마감자재, 도어판넬, 창틀, 레저/생활용품, 스포츠용품, 자동차용품 등의 용도에는 제한적으로만 사용되고 있는 실정이다. 이러한 ABS 수지의 내후성을 개선하기 위하여 내후안정제를 첨가하는 방법이 사용되고 있으나 효과는 크지 않으며, 부타디엔계 고무 대신에 화학적으로 안정한 아크릴계 고무를 사용하는 ASA(아크릴레이트-스티렌-아크릴로니트릴)수지로 대체하는 연구가 활발히 진행 중이다. Generally, ABS (Acrylonitrile-Butadiene-Styrene) resin has excellent impact resistance and processability, and has excellent mechanical strength and heat deformation temperature, and because of its beautiful appearance, it can be used in automobiles, electrical / electronics, office equipment, home appliances, toys, It is widely used in various applications such as stationery. However, the butadiene-based rubber component used in the ABS resin contains a chemically labile double bond, and is easily aged by sunlight and ultraviolet rays. Therefore, ABS resin is used only for electric and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, window frames, leisure / household goods, sporting goods, automobile goods, etc., which are used outdoors. In order to improve the weather resistance of the ABS resin, a method of adding a weather stabilizer is used, but the effect is not great, and it is replaced by ASA (acrylate-styrene-acrylonitrile) resin using chemically stable acrylic rubber instead of butadiene rubber. Research is actively underway.
한편, 최근에는 환경문제로 인하여 코팅이나 도장을 하지 않고 열가소성 수지를 직접 사용하고자 하는 추세이며, 고급스러운 외관을 선호하는 소비자들의 감성품질 수준을 만족시키기 위하여 저광 특성의 열가소성 수지에 대한 수요가 증가하고 있다. 특히, ASA수지는 옥외에서 사용되는 특성상 저광 특성이 많이 요구된다. 저광의 특성을 발현하기 위한 종래의 기술로는 성형물 표면을 양각처리를 하거나 광택이 낮은 물질로 도포하는 방법을 사용하였으나, 이 방법들은 가공비용이 높고, 표면광택이 충분히 낮아지지 않는 단점을 가지고 있다. 따라서 충분히 낮은 광택 특성을 발현시키기 위하여 ASA수지 자체를 개질하려는 다양한 시도가 있었다.On the other hand, in recent years, due to environmental problems, there is a tendency to directly use thermoplastic resins without coating or painting, and the demand for low-light thermoplastic resins is increasing to satisfy the emotional quality level of consumers who prefer luxury appearance. have. In particular, the ASA resin requires a lot of low light characteristics due to the characteristics used outdoors. Conventional techniques for expressing low light characteristics have been used to emboss the surface of the molding or to apply a low gloss material. However, these methods have disadvantages of high processing cost and insufficient surface gloss. . Therefore, various attempts have been made to modify the ASA resin itself to express sufficiently low gloss.
또한, 옥외에서 사용되는 ASA 수지는 일반적으로 PVC 등과 같은 선형 열팽창계수가 낮은 재질과 공압출 되어 사용되는 경우가 많으므로, ASA수지의 선형열팽창계수를 낮추어 성형품의 휨 현상을 없애려는 시도가 있었다. In addition, since the ASA resin used outdoors is often co-extruded with a material having a low linear thermal expansion coefficient such as PVC, there have been attempts to eliminate the warpage of the molded product by lowering the linear thermal expansion coefficient of the ASA resin.
미국특허 제6,696,165호에서는 폴리알킬테레프탈레이트로 대표할 수 있는 결정질 중합체 0.1 내지 20 중량부를 첨가하였으며, 미국특허 제6,395,828호에서는 에폭시 및 아민 화합물의 반응에 의해 생성된 화합물 0.5 내지 15중량부를 첨가하여 ASA수지의 광택을 낮추는 방법을 개시하고 있다.US Pat. No. 6,696,165 adds 0.1 to 20 parts by weight of a crystalline polymer represented by polyalkyl terephthalate, and US Pat. No. 6,395,828 adds 0.5 to 15 parts by weight of a compound produced by the reaction of an epoxy and an amine compound to ASA. A method of lowering the gloss of resin is disclosed.
미국특허 제5,475,053호, 제4,652,614호 등에서는 구형의 그라프트 공중합체를 소광제로 사용하여 수지의 광택을 낮추는 방법을 개시하고 있으며, 미국특허 제4,169,869호, 제4,460,742호, 제5,580,924, 한국공개특허 제2008-0036790호 등에서는 다양한 공중합체를 첨가제로 사용하여 광택을 낮추는 방법을 개시하고 있다.U.S. Pat.Nos. 5,475,053, 4,652,614 and the like disclose a method of lowering the gloss of resin using a spherical graft copolymer as a matting agent, and U.S. Pat. 2008-0036790 et al. Discloses a method of lowering the gloss using various copolymers as additives.
또한, 미국특허 제4,668,737호 및 제5,237,004호 등에서는 0.05~20 ㎛ 혹은 2~15 ㎛의 코어/쉘(core/shell) 구조의 대입경의 고무입자를 사용하여 광택을 낮추는 방법을 개시하고 있다.In addition, US Pat. Nos. 4,668,737 and 5,237,004 disclose a method of lowering gloss using rubber particles having a large particle diameter of a core / shell structure of 0.05-20 μm or 2-15 μm.
그러나 상기의 기술과 같이 첨가제를 사용하는 경우에는 제조비용이 높아질 뿐 아니라 박리문제, 면충격성 감소 문제, 부분적으로 광택이 높아지는 문제가 발생할 수 있다. 아울러 크기가 큰 고무입자를 사용하는 경우는 광택이 낮아지는 장점이 있으나 충격강도가 급격히 나빠지는 단점이 있다.However, in the case of using the additive as described above, not only the manufacturing cost increases but also a problem of peeling, a reduction in surface impact, and a part of gloss may occur. In addition, the use of large rubber particles has the advantage that the gloss is lowered, but the impact strength is sharply worsened.
한편, 미국특허 제3,426,101호, 제6,187,862호, 일본공개특허 평7-316243호, 한국특허 제10-0440474호 및 한국특허출원 제2006-0051425호 등에서 개시된 것과 같이 통상의 기술에 의하여 ASA수지를 제조하는 방법은 알킬 아크릴레이트계 라텍스 코어의 제조 단계, 코어 외층에 스티렌과 아크릴로니트릴을 그라프트 중합하여 그라프트 중합체를 제조 단계 및 제조된 그라프트 중합체와 스티렌계 열가소성 수지를 용융혼련 단계로 이루어지는 것이 보통이다. 그러나 이러한 다단계의 제조 방법으로 ASA수지를 제조하는 것은 제조비용이 높아지고, 라텍스 제조공정에서 사용되는 다양한 유화제 및 안정제로 인하여 칼라 특성이 나빠지는 단점이 있다.Meanwhile, ASA resins are manufactured by conventional techniques as disclosed in U.S. Patent Nos. 3,426,101, 6,187,862, Japanese Patent Laid-Open No. 7-316243, Korean Patent No. 10-0440474, and Korean Patent Application No. 2006-0051425. Method for preparing an alkyl acrylate-based latex core, graft polymerization of styrene and acrylonitrile on the core outer layer to produce a graft polymer and melt kneading the prepared graft polymer and styrene-based thermoplastic resin is average. However, manufacturing the ASA resin with such a multi-step manufacturing method has a disadvantage in that the manufacturing cost increases, and color characteristics are deteriorated due to various emulsifiers and stabilizers used in the latex manufacturing process.
미국특허 제5,910,553호, 제6,111,024호, 제6,051,656호 등에서는 용액중합에 의하여 알킬아크릴계 공중합체를 제조하고, 이를 건조시킨 후 스티렌계 단량체 및 아크릴로니트릴계 단량체에 투입하여 벌크중합을 진행하다가 서스펜션 중합으로 전환하는 방법에 의하여 ASA 수지를 제조하는 방법을 개시하고 있다. 그러나 이 방법은 상업적으로 이용하기에 적합하지 않으며, 서스펜션으로부터 최종제품을 회수하는 과정이 추가로 필요하다는 단점을 가지고 있다.In U.S. Pat. Disclosed is a method for producing an ASA resin by a method of converting the same. However, this method is not suitable for commercial use and has the disadvantage of requiring additional recovery of the final product from the suspension.
한국공개특허공보 제2009-0073608호에서는 유리섬유 5 ~ 40 중량%를 투입하여 내후성수지의 치수안정성의 향상시키는 방법을 개시하고 있으나, 이 방법은 사출성형품의 치수안정성을 향상시키는 데 효과가 있을 수 있지만, 단독으로 압출성형품을 제조하는 경우, 또는 PVC 등 타 재료와 공압출 하여 성형품을 제조하는 경우에는 압출성이 좋지 않으며, 표면 특성이 나빠지는 단점을 가지고 있다.Korean Laid-Open Patent Publication No. 2009-0073608 discloses a method of improving the dimensional stability of weather resistant resin by adding 5 to 40% by weight of glass fiber, but this method may be effective in improving the dimensional stability of injection molded articles. However, in the case of manufacturing an extruded molded article alone, or in the case of manufacturing a molded article by co-extrusion with other materials such as PVC, the extrudability is not good, the surface properties are bad.
이상에서 살펴본 바와 같이, 내후성이 우수한 ASA수지의 저광 특성과 치수안정성 및 면충격성을 향상시키기 위한 많은 기술적인 시도가 있었으나 종래의 기술로는 충분한 효과를 얻지 못하였다.As described above, many technical attempts have been made to improve low light properties, dimensional stability, and surface impact properties of the ASA resin having excellent weather resistance, but the conventional technology has not obtained sufficient effects.
본 발명은 상기 문제점을 해결하기 위해 안출된 것으로, 저광 특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물을 제공함을 목적으로 한다.The present invention has been made to solve the above problems, and an object of the present invention is to provide a weather resistant thermoplastic resin composition excellent in low light properties, dimensional stability and surface impact properties.
본 발명의 다른 목적은 상기 저광 특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물의 제조방법을 제공하는 것이다.It is another object of the present invention to provide a method for producing a weather resistant thermoplastic resin composition having excellent low light properties, dimensional stability and surface impact properties.
하나의 양태로서, 본 발명은 (메타)아크릴산 알킬 에스테르계 중합체(a) 및 방향족 비닐-시안화 비닐계 공중합체(b)를 포함하는 열가소성 수지(A); 및 아크릴계 그라프트 수지(B);를 포함하며, 상기 (메타)아크릴산 알킬 에스테르계 중합체(a)는 네트워크 형상의 분산상을 이루고, 상기 방향족 비닐-시안화 비닐계 공중합체(b)는 연속상을 이루는 것을 특징으로 하는, 저광특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물에 관한 것이다.In one embodiment, the present invention provides a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b); And an acrylic graft resin (B), wherein the (meth) acrylic acid alkyl ester polymer (a) forms a network-shaped dispersion phase, and the aromatic vinyl-vinyl cyanide copolymer (b) forms a continuous phase. The present invention relates to a weather resistant thermoplastic resin composition having excellent low light characteristics, dimensional stability and surface impact properties.
본 발명의 상기 열가소성 수지(A)는 상기 (메타)아크릴산 알킬 에스테르계 중합체(a) 약 5 내지 약 35 중량% 및 상기 방향족 비닐-시안화 비닐계 공중합체(b) 약 65 내지 약 95 중량%를 포함할 수 있다.The thermoplastic resin (A) of the present invention comprises about 5 to about 35 wt% of the (meth) acrylic acid alkyl ester polymer (a) and about 65 to about 95 wt% of the aromatic vinyl-vinyl cyanide copolymer (b). It may include.
또한, 상기 (메타)아크릴산 알킬 에스테르계 중합체(a)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함할 수 있다. 또한, 상기 혼합물은 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 추가로 포함할 수 있다. 상기 혼합물을 구성하는 각 성분들의 구체적 함량은 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량%, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량%, 방향족 비닐계 화합물 약 0 내지 약 20 중량%, 및 시안화 비닐계 화합물 약 0 내지 약 10 중량%를 포함할 수 있으며, 2개 이상의 히드록시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 약 3 당량비로 중합되는 것이 바람직하다.In addition, the (meth) acrylic acid alkyl ester polymer (a) may include a unit derived from a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or an anhydride thereof, and a compound having two or more hydroxyl groups. In addition, the mixture may further include an aromatic vinyl compound and a vinyl cyanide compound. The specific content of each component constituting the mixture is about 60 to about 95 wt% of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 wt% of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about 20 of the aromatic vinylic compound. Weight%, and about 0 to about 10 weight% of a vinyl cyanide compound, wherein the compound having two or more hydroxy groups is preferably polymerized in a ratio of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or anhydride thereof. Do.
또한, 상기 (메타)아크릴산 알킬 에스테르계 중합체(a)는 (메타)아크릴산 알킬 에스테르 단위, 및 불포화 카르복실산 또는 그 무수물 단위를 주쇄로 포함하며, 불포화 카르복실산 또는 그 무수물 단위의 카르복실기는 2개 이상의 히드록시기를 갖는 화합물과 에스테르 결합에 의해 연결되며, 이에 따라 상기 (메타)아크릴산 알킬 에스테르계 중합체(a) 사슬들이 서로 연결되어 네트워크 형상의 분산상을 이루게 된다.In addition, the (meth) acrylic acid alkyl ester polymer (a) includes a (meth) acrylic acid alkyl ester unit and an unsaturated carboxylic acid or its anhydride unit as a main chain, and the carboxyl group of the unsaturated carboxylic acid or its anhydride unit is 2 The compound having two or more hydroxy groups is connected by an ester bond, so that the (meth) acrylic acid alkyl ester polymer (a) chains are connected to each other to form a network-shaped dispersed phase.
본 발명의 상기 방향족 비닐-시안화 비닐계 공중합체(b)는 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합시켜 제조할 수 있으며, (메타)아크릴산 알킬 에스테르 화합물을 추가로 포함시켜 중합할 수 있다. 이때, 상기 중합물의 각 구성성분은 방향족 비닐계 화합물 약 60 내지 약 95 중량%, 시안화 비닐계 화합물 약 5 내지 약 40 중량%, 및 (메타)아크릴산 알킬 에스테르 화합물 약 0 내지 약 10 중량%로 함유될 수 있다. 상기 방향족 비닐-시안화 비닐계 공중합체(b)의 중량 평균 분자량은 약 150,000 내지 약 300,000 g/mol 일 수 있다.The aromatic vinyl cyanide copolymer (b) of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and may be polymerized by further including an (meth) acrylic acid alkyl ester compound. At this time, each component of the polymer is contained in about 60 to about 95% by weight of the aromatic vinyl compound, about 5 to about 40% by weight of the vinyl cyanide compound, and about 0 to about 10% by weight of the (meth) acrylic acid alkyl ester compound. Can be. The weight average molecular weight of the aromatic vinyl cyanide copolymer (b) may be about 150,000 to about 300,000 g / mol.
본 발명의 상기 아크릴계 그라프트 수지(B)는 (메타)아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 단량체 혼합물을 그라프트 중합시켜 제조할 수 있으며, 바람직하게는 (메타)아크릴계 고무 약 10 내지 약 60 중량%에 방향족 비닐계 화합물-시안화 비닐계 화합물 공중합체 약 40 내지 약 90 중량%가 그라프트된 공중합체이다. 또한, 상기 아크릴계 그라프트 수지(B)의 평균 고무입경은 약 0.05 내지 약 1 ㎛인 것이 바람직하다.The acrylic graft resin (B) of the present invention may be prepared by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber, preferably a (meth) acrylic rubber From about 10 to about 60% by weight of the aromatic vinyl compound-vinyl cyanide compound copolymer is about 40 to about 90% by weight grafted copolymer. In addition, the average rubber particle diameter of the acrylic graft resin (B) is preferably about 0.05 to about 1 ㎛.
본 발명의 상기 내후성 열가소성 수지는 네트워크 형상의 분산상을 이루는 (메타)아크릴산 알킬 에스테르계 중합체(a) 및 연속상을 이루는 방향족 비닐-시안화 비닐계 공중합체(b)를 포함하는 열가소성 수지(A) 약 70 내지 약 85 중량부 및 아크릴계 그라프트 수지(B) 약 15 내지 약 30 중량부를 용융 혼합하여 제조할 수 있다. 이렇게 제조된 내후성 열가소성 수지는 연속상 및 네트워크 형상의 분산상을 이루는 수지 성분 내에 아크릴계 그라프트 수지(B)의 고무 입자가 분산되어 뛰어난 면충격성 향상효과를 가져오는 특징이 있다. The weatherable thermoplastic resin of the present invention is a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase and an aromatic vinyl-vinyl cyanide copolymer (b) forming a continuous phase. 70 to about 85 parts by weight and about 15 to about 30 parts by weight of the acrylic graft resin (B) may be prepared by melt mixing. The weatherable thermoplastic resin thus prepared is characterized in that the rubber particles of the acrylic graft resin (B) are dispersed in a resin component constituting a continuous phase and a network-shaped dispersed phase, resulting in an excellent surface impact improvement effect.
또 다른 양태로서, 본 발명은 (메타)아크릴산 알킬 에스테르 화합물, 및 블포화 카르복실산 또는 그 무수물을 포함하는 제1단량체 혼합물을 직렬로 연결된 복수의 반응기 중 제1반응기에 연속적으로 투입하여 중합하는 단계; 상기 중합물과, 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 제2단량체 혼합물, 및 2개 이상의 히드록시기를 갖는 화합물을 제2반응기에 연속적으로 투입하여 중합하여 열가소성 수지(A)를 제조하는 단계; 상기 단계와 별도로, 아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합하여 아크릴계 그라프트 수지(B)를 제조하는 단계; 및 상기 열가소성 수지(A) 및 아크릴계 그라프트 수지(B)를 용융 혼합하는 단계;를 포함하는 저광 특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물의 제조방법에 관한 것이다.In another aspect, the present invention is to polymerize the first monomer mixture comprising a (meth) acrylic acid alkyl ester compound and a saturated carboxylic acid or its anhydride continuously to the first reactor of a plurality of reactors connected in series to polymerize step; Preparing a thermoplastic resin (A) by continuously adding the polymer, a second monomer mixture including an aromatic vinyl compound and a vinyl cyanide compound, and a compound having two or more hydroxy groups to a second reactor to polymerize the polymer; Apart from the above step, polymerizing an aromatic vinyl compound and a vinyl cyanide compound to an acrylic rubber to prepare an acrylic graft resin (B); And melting and mixing the thermoplastic resin (A) and the acrylic graft resin (B). The present invention relates to a method of manufacturing a weather resistant thermoplastic resin composition having excellent low light characteristics, dimensional stability, and surface impact resistance.
본 발명에 따른 열가소성 수지 조성물은 ASA(아크릴레이트-스티렌-아크릴로니트릴)수지의 형상을 조절하고, 고무 입자를 분산 적용시킴으로써, 내후성, 내열성, 박리 특성, 황색도, 유동성 등의 물성이 우수할 뿐만 아니라, 동시에 뛰어난 저광 특성, 치수안정성 및 면충격성을 가짐을 특징으로 한다.The thermoplastic resin composition according to the present invention may adjust the shape of the ASA (acrylate-styrene-acrylonitrile) resin and disperse and apply rubber particles, thereby providing excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, fluidity, and the like. In addition, it is characterized by having excellent low light properties, dimensional stability and surface impact at the same time.
따라서, 내후성, 저광특성 및 면충격성이 동시에 요구되는 각종 외장재 및 부품, 특히, 옥외에 사용되는 전기·전자 부품, 농기구소재, 도로표지판, 건축용 마감자재, 도어판넬, 창틀, 레저/생활용품, 스포츠용품, 자동차용품 등의 제조시 유용하게 적용될 수 있다.Therefore, various exterior materials and components requiring weather resistance, low light characteristics and surface impact at the same time, in particular, electrical and electronic components, agricultural equipment materials, road signs, building materials, door panels, window frames, leisure / household goods, sports It can be usefully applied in the manufacture of articles, automobile articles and the like.
본 발명의 저광특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물은 (메타)아크릴산 알킬 에스테르계 중합체(a) 및 방향족 비닐-시안화 비닐계 공중합체(b)를 포함하는 열가소성 수지(A); 및 아크릴계 그라프트 수지(B);를 포함하며, 상기 (메타)아크릴산 알킬 에스테르계 중합체(a)는 네트워크 형상의 분산상을 이루고, 상기 방향족 비닐-시안화 비닐계 공중합체(b)는 연속상을 이루는 것을 특징으로 한다.The weather resistance thermoplastic resin composition excellent in the low light characteristic, the dimensional stability, and the surface impact property of the present invention is a thermoplastic resin (A) comprising a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b); And an acrylic graft resin (B), wherein the (meth) acrylic acid alkyl ester polymer (a) forms a dispersed phase in a network shape, and the aromatic vinyl-vinyl cyanide copolymer (b) forms a continuous phase. It is characterized by.
이하, 본 발명의 구성을 보다 상세히 설명한다.Hereinafter, the configuration of the present invention in more detail.
(A) 열가소성 수지(A) thermoplastic resin
상기 열가소성 수지 조성물은 (메타)아크릴산 알킬 에스테르계 중합체(a) 약 5 내지 약 35 중량% 및 방향족 비닐-시안화 비닐계 공중합체(b) 약 65 내지 약 95 중량%를 포함할 수 있으며, 바람직하게는 (메타)아크릴산 알킬 에스테르계 중합체(a) 약 5 내지 약 25 중량% 및 방향족 비닐-시안화 비닐계 공중합체(b) 약 75 내지 약 95 중량%로 포함한다. 상기 함량 범위에서 저광 특성과 치수안정성 및 면충격성의 동시 개선 효과를 얻을 수 있다.The thermoplastic resin composition may include about 5 wt% to about 35 wt% of the (meth) acrylic acid alkyl ester polymer (a) and about 65 wt% to about 95 wt% of the aromatic vinyl-vinyl cyanide copolymer (b). Comprises about 5% to about 25% by weight of the (meth) acrylic acid alkyl ester polymer (a) and about 75% to about 95% by weight of the aromatic vinyl-vinyl cyanide copolymer (b). In the content range, it is possible to obtain a simultaneous improvement effect of low light properties and dimensional stability and surface impact.
본 발명의 상기 열가소성 수지 조성물에서 네트워크 형상의 분산상을 이루는 (메타)아크릴산 알킬 에스테르계 중합체(a)는 (메타)아크릴산 알킬 에스테르 화합물, 불포화 카르복실산 또는 그 무수물, 및 2개 이상의 히드록시기를 갖는 화합물로부터 유도된 단위를 포함하는 것을 특징으로 한다. 구체적으로, 상기 (메타)아크릴산 알킬 에스테르 화합물과 불포화 카르복실산 또는 그 무수물이 중합되어, (메타)아크릴산 알킬 에스테르 단위, 및 불포화 카르복실산 또는 그 무수물 단위를 주쇄로 포함하여, (메타)아크릴산 알킬 에스테르계 중합체(a)의 사슬들을 구성하게 된다. 그리고 상기 불포화 카르복실산 또는 그 무수물 단위의 카르복실기는 상기 2개 이상의 히드록시기를 갖는 화합물의 히드록시기와 에스테르 결합에 의해 연결된다. 이에 따라 (메타)아크릴산 알킬 에스테르계 중합체(a)의 사슬들이 서로 연결되어 분산상을 이루게 된다.The (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase in the thermoplastic resin composition of the present invention is a (meth) acrylic acid alkyl ester compound, an unsaturated carboxylic acid or anhydride thereof, and a compound having two or more hydroxyl groups. It characterized in that it comprises a unit derived from. Specifically, the (meth) acrylic acid alkyl ester compound and an unsaturated carboxylic acid or anhydride thereof are polymerized to include (meth) acrylic acid alkyl ester units and unsaturated carboxylic acid or anhydride units thereof as a main chain, and thus (meth) acrylic acid The chains of the alkyl ester polymer (a) are constituted. And the carboxyl group of the said unsaturated carboxylic acid or its anhydride unit is connected by the hydroxyl group and ester bond of the compound which has the said 2 or more hydroxyl group. Accordingly, the chains of the (meth) acrylic acid alkyl ester polymer (a) are connected to each other to form a dispersed phase.
또한, 상기 (메타)아크릴산 알킬 에스테르계 중합체(a) 제조를 위한 상기 혼합물은 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 추가로 포함할 수 있다. 이때 상기 혼합물을 구성하는 각 성분들의 구체적 함량은 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량%, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량%, 방향족 비닐계 화합물 약 0 내지 약 20 중량%, 및 시안화 비닐계 화합물 약 0 내지 약 10 중량%를 포함할 수 있으며, 2개 이상의 히드록시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 약 3 당량비로 중합되는 것이 바람직하다. 보다 바람직하게는 (메타)아크릴산 알킬 에스테르 화합물 약 75 내지 약 95 중량%, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 10 중량%, 방향족 비닐계 화합물 약 1 내지 약 10 중량%, 시안화 비닐계 화합물 약 1 내지 약 8 중량%로 포함하며, 2개 이상의 히드록시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 약 2.5 당량비로 중합될 수 있다. 가장 바람직하게는 (메타)아크릴산 알킬 에스테르 화합물 약 80 내지 약 95 중량%, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 5 중량%, 방향족 비닐계 화합물 약 2 내지 약 8 중량%, 시안화 비닐계 화합물 약 1 내지 약 5 중량%로 포함하며, 2개 이상의 히드록시기를 갖는 화합물은 상기 불포화 카르복실산 또는 그 무수물에 대하여 약 0.5 내지 약 2.0 당량비로 중합될 수 있다. In addition, the mixture for preparing the (meth) acrylic acid alkyl ester polymer (a) may further include an aromatic vinyl compound and a vinyl cyanide compound. In this case, the specific content of each component constituting the mixture is about 60 to about 95 wt% of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 wt% of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about about aromatic vinyl compound 20 wt%, and about 0 to about 10 wt% of a vinyl cyanide compound, wherein the compound having two or more hydroxy groups is polymerized at a ratio of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or anhydride thereof. desirable. More preferably, about 75% to about 95% by weight of the (meth) acrylic acid alkyl ester compound, about 1% to about 10% by weight of an unsaturated carboxylic acid or anhydride thereof, about 1% to about 10% by weight of an aromatic vinyl compound, and a vinyl cyanide compound About 1 to about 8% by weight, the compound having two or more hydroxy groups may be polymerized in a ratio of about 0.1 to about 2.5 equivalents relative to the unsaturated carboxylic acid or anhydride thereof. Most preferably, about 80% to about 95% by weight of (meth) acrylic acid alkyl ester compound, about 1% to about 5% by weight of unsaturated carboxylic acid or anhydride thereof, about 2% to about 8% by weight of aromatic vinyl compound, and vinyl cyanide compound About 1 to about 5% by weight, the compound having two or more hydroxy groups may be polymerized in a ratio of about 0.5 to about 2.0 equivalents relative to the unsaturated carboxylic acid or anhydride thereof.
각 성분들의 함량이 상기의 조성 범위에 포함될 때, 열가소성 수지 조성물이 내후성, 저광 특성, 치수안정성 및 면충격성을 충분히 발현할 수 있다. 특히, 상기 불포화 카르복실산 또는 그 무수물에 대하여 상기 2개 이상의 히드록시기를 갖는 화합물의 당량비가 약 0.1 내지 약 3으로 중합될 때, 중합체(a) 사슬들 간의 연결이 충분하여 네트워크 형상의 분산상을 이룰 수 있으며, 과량 투입시 반응에 참여하지 않는 2개 이상의 히드록시기를 갖는 화합물이 연속상 내에서 존재하여 가소제와 같은 작용을 하게 되어 내열특성이 급격하게 나빠지는 것을 방지할 수 있다.When the content of each component is included in the above composition range, the thermoplastic resin composition can sufficiently express weather resistance, low light properties, dimensional stability and surface impact properties. In particular, when the equivalence ratio of the compound having two or more hydroxy groups relative to the unsaturated carboxylic acid or anhydride thereof is about 0.1 to about 3, the connection between the polymer (a) chains is sufficient to form a network-shaped dispersed phase. In addition, the compound having two or more hydroxyl groups that do not participate in the reaction when the excessive input is present in the continuous phase to act as a plasticizer to prevent the heat resistance deteriorates sharply.
상기 (메타)아크릴산 알킬 에스테르계 중합체(a)를 이루는 (메타)아크릴산 알킬 에스테르 화합물은 탄소 원자수 1 내지 10의 알킬 그룹을 갖는 (메타)아크릴산 알킬 에스테르 화합물인 것이 바람직하다. 예를 들어, 메틸 메타크릴레이트, 에틸 메타크릴레이트, 프로필 메타크릴레이트, 부틸 메타크릴레이트, 펜틸 메타크릴레이트, 헥실 메타크릴레이트, 헵틸 메타크릴레이트, 옥틸 메타크릴레이트, 2-에틸 헥실 메타크릴레이트, 메틸 아크릴레이트, 에틸 아크릴레이트, 프로필 아크릴레이트, 부틸 아크릴레이트, 펜틸 아크릴레이트, 헥실 아크릴레이트, 헵틸 아크릴레이트, 옥틸 아크릴레이트, 2-에틸 헥실 아크릴레이트 등이 사용될 수 있으며, 바람직하게는 부틸 아크릴레이트이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다.It is preferable that the (meth) acrylic-acid alkylester compound which comprises the said (meth) acrylic-acid alkylester type polymer (a) is a (meth) acrylic-acid alkylester compound which has a C1-C10 alkyl group. For example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl hexyl methacrylate Latex, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, 2-ethyl hexyl acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
상기 방향족 비닐계 화합물로는 스티렌(styrene), 알파메틸 스티렌(α-methyl styrene), 파라메틸 스틸렌(p-methyl styrene)등이 사용될 수 있으며, 바람직하게는 스티렌이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다.As the aromatic vinyl compound, styrene, alphamethyl styrene, α-methyl styrene, p-methyl styrene, or the like may be used, and preferably, styrene, but is not limited thereto. These may be applied alone or in mixture of two or more.
상기 시안화 비닐계 화합물로는 아크릴로니트릴(acrylonitrile), 메타크릴로니트릴(methacrylonitrile), 에타크릴로니트릴(ethacrylonitrile) 등이 사용될 수 있으며, 바람직하게는 아크릴로니트릴이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. As the vinyl cyanide compound, acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used, and preferably acrylonitrile, but is not limited thereto. These may be applied alone or in mixture of two or more.
상기 불포화 카르복실산 또는 그 무수물로는 아크릴산(acrylic acid), 메타크릴산(methacrylic acid), 말레인산(maleic acid), 무수말레인산(maleic anhydride), 푸마르산(fumaric acid), 무수푸마르산(fumaric anhydride) 등이 사용될 수 있으며, 바람직하게는 아크릴산이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. The unsaturated carboxylic acid or anhydride thereof may include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, and the like. May be used, preferably acrylic acid, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
상기 2개 이상의 히드록시기를 갖는 화합물은 2 내지 10개의 히드록시기를 갖는 것이 바람직하며, 2 내지 5개의 히드록시기를 갖는 것이 더욱 바람직하다. 또한 상기 2개 이상의 히드록시기를 갖는 화합물은 분자 내에 있는 모든 탄소 원자가 단일 결합만으로 결합되어 있는 포화 화합물(saturated compound)인 것이 바람직하다. 상기 2개 이상의 히드록시기를 갖는 화합물의 예는 탄소 원자수 2 내지 10의 알칸디올, 폴리알킬렌글리콜, 폴리올 및 이들의 혼합물 등을 포함한다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. 상기 탄소 원자수 2 내지 10의 알칸디올의 예는 에틸렌글리콜, 프로필렌글리콜, 1,4-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 1,7-헵탄디올, 1,8-옥탄디올 등을 포함하며, 반드시 이에 제한되지 않는다. 상기 폴리알킬렌글리콜의 예로는 폴리에틸렌글리콜이나 폴리프로필렌글리콜 등이 가능하며, 폴리에틸렌글리콜(PEG)은 분자량에 따라 PEG300, PEG600, PEG1500 등을 포함하며, 반드시 이에 제한되지 않는다. 상기 폴리올의 예는 자일리톨, 글리세린, 에리스리톨(erythiritol), 소르비톨, 및 수산화가(Hydroxy Value)가 약 50 ~ 500이고 분자량이 약 500 ~ 5000인 아크릴계 또는 에테르계 폴리올 등을 포함하며, 반드시 이에 제한되지 않는다.It is preferable that the compound which has the said 2 or more hydroxyl group has 2-10 hydroxyl groups, and it is more preferable that it has 2-5 hydroxyl groups. In addition, the compound having two or more hydroxy groups is preferably a saturated compound in which all carbon atoms in the molecule are bonded with only a single bond. Examples of the compound having two or more hydroxy groups include alkanediols having 2 to 10 carbon atoms, polyalkylene glycols, polyols, mixtures thereof, and the like. These may be applied alone or in mixture of two or more. Examples of the alkanediol having 2 to 10 carbon atoms include ethylene glycol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, and 1,8- Octanediol and the like, but is not necessarily limited thereto. Examples of the polyalkylene glycol may include polyethylene glycol, polypropylene glycol, and the like, and polyethylene glycol (PEG) may include PEG300, PEG600, PEG1500, etc., depending on molecular weight, without being limited thereto. Examples of the polyol include xylitol, glycerin, erythitol, sorbitol, and acrylic or ether polyols having a hydroxy value of about 50 to 500 and a molecular weight of about 500 to 5000, and the like. Do not.
본 발명의 상기 열가소성 수지 조성물의 연속상을 이루는 방향족 비닐-시안화 비닐계 공중합체(b)는 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합시켜 제조할 수 있으며, (메타)아크릴산 알킬 에스테르 화합물을 추가로 포함시켜 중합할 수 있다. 상기 방향족 비닐-시안화 비닐계 공중합체(b)를 구성하는 각 성분은 방향족 비닐계 화합물 약 60 내지 약 95 중량%, 시안화 비닐계 화합물 약 5 내지 약 40 중량%, 및 (메타)아크릴산 알킬 에스테르 화합물 약 0 내지 약 10 중량%로 포함시켜 중합할 수 있으며, 바람직하게는 방향족 비닐계 화합물 약 60 내지 약 84 중량%, 시안화 비닐계 화합물 약 15 내지 약 35 중량%, 및 (메타)아크릴산 알킬 에스테르 화합물 약 1 내지 약 5 중량%이다. 각 성분들의 함량이 상기의 조성 범위에 포함될 때, 내후성 열가소성 수지 조성물의 기본적인 물성인 내충격성, 황색도, 유동 특성 등이 급격히 변화하지 않고 안정적인 장점이 있다.The aromatic vinyl-vinyl cyanide copolymer (b) forming the continuous phase of the thermoplastic resin composition of the present invention may be prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, and adding a (meth) acrylic acid alkyl ester compound. It can be included and polymerized. Each component constituting the aromatic vinyl-vinyl cyanide copolymer (b) includes about 60 to about 95 wt% of an aromatic vinyl compound, about 5 to about 40 wt% of a vinyl cyanide compound, and a (meth) acrylic acid alkyl ester compound. It can be included in the polymerization of about 0 to about 10% by weight, preferably about 60 to about 84% by weight of the aromatic vinyl compound, about 15 to 35% by weight of the vinyl cyanide compound, and (meth) acrylic acid alkyl ester compound About 1 to about 5 weight percent. When the content of each component is included in the composition range, there is an advantage that the basic physical properties of the weather resistance thermoplastic resin composition, such as impact resistance, yellowness, flow characteristics, etc. does not change rapidly and is stable.
상기 방향족 비닐-시안화 비닐계 공중합체(b)를 이루는 방향족 비닐계 화합물로는 스티렌, 알파메틸 스티렌, 파라메틸 스틸렌 등이 사용될 수 있으며, 바람직하게는 스티렌이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. Styrene, alphamethyl styrene, paramethyl styrene, etc. may be used as the aromatic vinyl compound constituting the aromatic vinyl-vinyl cyanide copolymer (b), but is preferably styrene, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체(b)에 사용되는 시안화 비닐계 화합물로는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등이 사용될 수 있으며, 바람직하게는 아크릴로니트릴이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. Acrylonitrile, methacrylonitrile, ethacrylonitrile, and the like may be used as the vinyl cyanide compound used in the aromatic vinyl-vinyl cyanide copolymer (b). It is not limited. These may be applied alone or in mixture of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체(b)를 이루는 (메타)아크릴산 알킬 에스테르 화합물에는 탄소 원자수 1 내지 10의 알킬 그룹을 갖는 (메타)아크릴산 알킬 에스테르 화합물인 것이 바람직하다. 예를 들어, 메틸 메타크릴레이트, 에틸 메타크릴레이트, 프로필 메타크릴레이트, 부틸 메타크릴레이트, 펜틸 메타크릴레이트, 헥실 메타크릴레이트, 헵틸 메타크릴레이트, 옥틸 메타크릴레이트, 2-에틸 헥실 메타크릴레이트, 메틸 아크릴레이트, 에틸 아크릴레이트, 프로필 아크릴레이트, 부틸 아크릴레이트, 펜틸 아크릴레이트, 헥실 아크릴레이트, 헵틸 아크릴레이트, 옥틸 아크릴레이트, 2-에틸 헥실 아크릴레이트 등이 사용될 수 있으며, 바람직하게는 부틸 아크릴레이트이지만, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다.The (meth) acrylic acid alkyl ester compound constituting the aromatic vinyl-vinyl cyanide copolymer (b) is preferably a (meth) acrylic acid alkyl ester compound having an alkyl group having 1 to 10 carbon atoms. For example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethyl hexyl methacrylate Latex, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, 2-ethyl hexyl acrylate and the like can be used, preferably butyl Acrylate, but is not necessarily limited thereto. These may be applied alone or in mixture of two or more.
상기 방향족 비닐-시안화 비닐계 공중합체(b)의 중량 평균 분자량은 약 150,000 내지 약 300,000 g/mol, 바람직하게는 약 180,000 내지 약 250,000g/mol이다. 상기 중량 평균 분자량 범위에서 적절한 분산상의 크기를 확보할 수 있어 박리가 일어나지 않고, 충격강도 및 저광 특성이 우수한 장점이 있다.The weight average molecular weight of the aromatic vinyl cyanide copolymer (b) is about 150,000 to about 300,000 g / mol, preferably about 180,000 to about 250,000 g / mol. It is possible to secure the size of the appropriate dispersed phase in the weight average molecular weight range, there is no peeling, there is an advantage in excellent impact strength and low light properties.
본 발명에 따른 열가소성 수지(A)는 연속 괴상 중합에 의하여 제조될 수 있다. 일반적으로 고무상을 제조하는 방법인 에멀젼 중합법, 현탁중합법 등의 방법으로는 상기에서 설명한 분산상을 제조하기가 용이하지 않고, 연속상을 구성하는 방향족 비닐-시안화 비닐계 공중합체를 별도로 제조하여 용융압출 등의 방법으로 최종 제품을 제조하여야 하므로, 저광 특성이 우수한 내후성 열가소성 수지 조성물을 효율적으로 제조하는 것이 어렵기 때문이다.The thermoplastic resin (A) according to the present invention can be produced by continuous bulk polymerization. In general, the dispersion phase described above is not easy to be prepared by the method of emulsion polymerization or suspension polymerization, which is a method of preparing a rubber phase, and separately prepared aromatic vinyl-vinyl cyanide copolymers constituting the continuous phase. This is because it is difficult to efficiently manufacture a weather resistant thermoplastic resin composition having excellent low light characteristics because the final product must be manufactured by a method such as melt extrusion.
(B) 아크릴계 그라프트 수지(B) Acrylic Graft Resin
본 발명의 아크릴계 그라프트 수지(B)는 (메타)아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 단량체 혼합물을 그라프트 중합시켜 제조할 수 있으며, 바람직하게는 (메타)아크릴계 고무 약 10 내지 약 60 중량%에 방향족 비닐계 화합물-시안화 비닐계 화합물 공중합체 약 40 내지 약 90 중량%가 그라프트된 공중합체이다. 이러한 함량 범위에서 적절한 충격강도 및 유동성을 확보할 수 있다. 상기 아크릴계 그라프트 수지의 중합 방법은 당업계에 공지된 통상의 방법을 사용할 수 있으며, 예를 들면, 유화중합, 현탁중합 등이 가능하고, 바람직하게는 유화 그라프트 중합방법을 이용한다. The acrylic graft resin (B) of the present invention may be prepared by graft polymerization of a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in a (meth) acrylic rubber, preferably a (meth) acrylic rubber About 40 to about 90 weight percent of an aromatic vinyl compound-vinyl cyanide compound copolymer is grafted to 10 to about 60 weight percent of the copolymer. Within this content range it is possible to ensure the appropriate impact strength and fluidity. The polymerization method of the acrylic graft resin may be used a conventional method known in the art, for example, emulsion polymerization, suspension polymerization and the like is possible, preferably emulsified graft polymerization method is used.
상기 아크릴계 그라프트 공중합체(B)를 제조하기 위한 아크릴계 고무는 탄소수 2 내지 8 개의 알킬(메타)아크릴레이트의 중합체가 사용될 수 있다. 구체적으로 메틸아크릴레이트, 에틸아크릴레이트, 프로필아크릴레이트, 부틸아크릴레이트, 2-에틸헥실아크릴레이트, 메틸메타크릴레이트, 에틸메타크릴레이트, 프로필메타크릴레이트, 부틸메타크릴레이트 등이 사용될 수 있으며, 바람직하게는 부틸아크릴레이트이다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. As the acrylic rubber for preparing the acrylic graft copolymer (B), a polymer of alkyl (meth) acrylate having 2 to 8 carbon atoms may be used. Specifically, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate may be used, Preferably butyl acrylate. These can be used individually or in mixture of 2 or more types.
상기 아크릴계 고무 입자의 평균입경은 약 0.05 내지 약 1 ㎛의 범위가 가능하며, 바람직하게는 약 0.07 내지 약 0.7 ㎛의 범위, 더욱 바람직하게는 약 0.1 내지 약 0.5 ㎛의 범위이다. 상기 평균입경 범위에서 적절한 충격강도를 확보할 수 있다. The average particle diameter of the acrylic rubber particles may range from about 0.05 to about 1 μm, preferably from about 0.07 to about 0.7 μm, more preferably from about 0.1 to about 0.5 μm. Appropriate impact strength can be secured in the average particle size range.
상기 아크릴계 고무에 그라프트되는 방향족 비닐 화합물-시안화 비닐 화합물 공중합체는 방향족 비닐 화합물 약 60 내지 약 80 중량% 및 시안화 비닐 화합물 약 20 내지 약 40 중량%의 공중합체일 수 있다. 이러한 함량 범위에서 적절한 충격강도 및 유동성을 확보할 수 있다.The aromatic vinyl compound-vinyl cyanide compound copolymer grafted to the acrylic rubber may be a copolymer of about 60 to about 80 wt% of the aromatic vinyl compound and about 20 to about 40 wt% of the vinyl cyanide compound. Within this content range it is possible to ensure the appropriate impact strength and fluidity.
상기의 방향족 비닐 화합물은 스티렌, α-메틸스티렌, p-메틸스티렌, 2,4-디메틸스티렌, 비닐 톨루엔 등이 사용될 수 있으며, 이들은 단독 또는 2종 이상 혼합되어 사용될 수 있다.As the aromatic vinyl compound, styrene, α-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, vinyl toluene, and the like may be used, and these may be used alone or in combination of two or more thereof.
상기의 시안화 비닐 화합물은 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등이 사용될 수 있으며, 이들은 단독 또는 2종 이상 혼합되어 사용될 수 있다. As the vinyl cyanide compound, acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like may be used, and these may be used alone or in combination of two or more thereof.
본 발명의 열가소성 수지 조성물은 종래의 내후성 열가소성 수지 조성물에 비해 매우 탁월한 저광 특성을 갖는다. 바람직하게 상기 열가소성 수지 조성물은 75도 광택기를 이용하여 측정한 광택도가 약 30 이하이고, 바람직하게는 약 21 이하이다.The thermoplastic resin composition of the present invention has very low light properties compared to conventional weather resistant thermoplastic resin compositions. Preferably, the thermoplastic resin composition has a glossiness of about 30 or less, preferably about 21 or less, measured using a 75 degree gloss machine.
본 발명의 열가소성 수지 조성물은 종래의 내후성 열가소성 수지 조성물에 비해 매우 탁월한 치수안정성을 갖는다. 바람직하게 상기 열가소성 수지 조성물은 ASTM D 696 방법으로 20℃~130℃ 온도범위에서 측정한 CLTE(Coefficient of Linear Thermal Expansion)가 약 100㎛/m℃ 이하이다.The thermoplastic resin composition of the present invention has very excellent dimensional stability as compared to the conventional weather resistant thermoplastic resin composition. Preferably, the thermoplastic resin composition has a CLTE (Coefficient of Linear Thermal Expansion) measured at a temperature range of 20 ° C. to 130 ° C. according to ASTM D 696, about 100 μm / m ° C. or less.
본 발명에 따른 열가소성 수지 조성물은 내후성 열가소성 수지의 기본적인 물성인 우수한 유동성, 내열성, 박리특성, 황색도 등을 유지하면서, 뛰어난 저광 특성과 치수안정성 및 면충격성을 가진다. 따라서 상기 열가소성 수지는 내후성과 저광 특성 및 면충격성이 함께 요구되는 전기·전자 부품, 농기구 소재, 도로 표지판, 건축용 마감자재, 도어판넬, 창틀, 레저/생화용품, 스포츠 용품, 자동차 용품 등에 널리 사용될 수 있다.The thermoplastic resin composition according to the present invention has excellent low light properties, dimensional stability and surface impact, while maintaining excellent fluidity, heat resistance, peeling properties, yellowness, and the like, which are basic physical properties of weatherable thermoplastic resins. Therefore, the thermoplastic resin may be widely used in electrical and electronic parts, agricultural equipment, road signs, building finishing materials, door panels, window frames, leisure / biochemical products, sporting goods, automobile products, etc. which require both weather resistance, low light characteristics, and surface impact properties. have.
상기와 같은 제품들을 제조하기 위하여 본 발명에 따른 열가소성 수지 조성물을 성형하는 방법으로는 (공)압출, 사출 혹은 캐스팅 등이 폭넓게 적용될 수 있으며, 반드시 이에 제한되는 것이 아니다. 상기 성형방법은 본 발명이 속하는 분야의 통상의 지식을 가진 자에 의해 용이하게 실시될 수 있다.As a method of molding the thermoplastic resin composition according to the present invention to manufacture such products, (co) extrusion, injection or casting may be widely applied, but is not necessarily limited thereto. The molding method can be easily carried out by those skilled in the art.
한편, 본 발명에 따른 열가소성 수지 조성물은 후술하는 본 발명에 따른 열가소성 수지 조성물의 제조방법에 따라 제조될 수 있다.On the other hand, the thermoplastic resin composition according to the present invention can be prepared according to the method for producing a thermoplastic resin composition according to the present invention to be described later.
본 발명의 상기 저광 특성과 치수안정성 및 면충격성이 우수한 내후성 열가소성 수지 조성물은 (메타)아크릴산 알킬 에스테르 화합물, 및 블포화 카르복실산 또는 그 무수물을 포함하는 제1단량체 혼합물을 직렬로 연결된 복수의 반응기 중 제1반응기에 연속적으로 투입하여 중합하는 단계; 상기 중합물과, 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 제2단량체 혼합물, 및 2개 이상의 히드록시기를 갖는 화합물을 제2반응기에 연속적으로 투입하여 중합하여 열가소성 수지(A)를 제조하는 단계; 상기 단계와 별도로, 아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합하여 아크릴계 그라프트 수지(B)를 제조하는 단계; 및 상기 열가소성 수지(A) 및 아크릴계 그라프트 수지(B)를 용융 혼합하는 단계;를 포함하여 이루어진다.The weatherproof thermoplastic resin composition having excellent low light properties, dimensional stability, and surface impact properties of the present invention comprises a plurality of reactors connected in series with a first monomer mixture comprising a (meth) acrylic acid alkyl ester compound and a saturated carboxylic acid or anhydride thereof. Continuously adding to the first reactor in the polymerization; Preparing a thermoplastic resin (A) by continuously adding the polymer, a second monomer mixture including an aromatic vinyl compound and a vinyl cyanide compound, and a compound having two or more hydroxy groups to a second reactor to polymerize the polymer; Apart from the above step, polymerizing an aromatic vinyl compound and a vinyl cyanide compound to an acrylic rubber to prepare an acrylic graft resin (B); And melting and mixing the thermoplastic resin (A) and the acrylic graft resin (B).
열가소성 수지(A) 제조 단계Thermoplastic resin (A) manufacturing step
먼저, 상기 열가소성 수지(A) 제조는 구체적으로, (메타)아크릴산 알킬 에스테르 화합물과 불포화 카르복실산 또는 그 무수물을 혼합하여 제1단량체 혼합물을 제조한다. 그리고 상기 제1단량체 혼합물을 직렬 연결된 복수의 반응기 중 제1 반응기에 연속적으로 투입하여, 상기 제1 단량체 혼합물을 중합시켜 중합물을 제조한다. 상기 제1 단량체 혼합물은 선택적으로 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 더 포함할 수 있다. 바람직하게는 상기 제1 단량체 혼합물은 (메타)아크릴산 알킬 에스테르 화합물 약 60 내지 약 95 중량%, 불포화 카르복실산 또는 그 무수물 약 1 내지 약 20 중량%, 방향족 비닐계 화합물 약 0 내지 약 20 중량% 및 시안화 비닐계 화합물 약 0 내지 약 10 중량%를 포함할 수 있다. 상기 제1 단량체 혼합물에서 각 성분들의 함량이 상기의 조성 범위에 포함될 때 최종 제조되는 열가소성 수지 조성물이 내후성과 저광 특성 및 치수안정성을 충분히 발현할 수 있다.First, the thermoplastic resin (A) is prepared, specifically, a (meth) acrylic acid alkyl ester compound and an unsaturated carboxylic acid or anhydride thereof are mixed to prepare a first monomer mixture. The first monomer mixture is continuously added to a first reactor of a plurality of reactors connected in series to polymerize the first monomer mixture to prepare a polymer. The first monomer mixture may optionally further include an aromatic vinyl compound and a vinyl cyanide compound. Preferably the first monomer mixture is about 60 to about 95 weight percent of the (meth) acrylic acid alkyl ester compound, about 1 to about 20 weight percent of the unsaturated carboxylic acid or anhydride thereof, and about 0 to about 20 weight percent of the aromatic vinylic compound. And about 0 wt% to about 10 wt% of the vinyl cyanide compound. When the content of each component in the first monomer mixture is included in the composition range, the final thermoplastic resin composition may sufficiently exhibit weatherability, low light properties, and dimensional stability.
상기 제1 단량체 혼합물에 포함된 (메타)아크릴산 알킬 에스테르 화합물과, 불포화 카르복실산 또는 그 무수물은 제1 반응기에서의 중합 반응을 통해 (메타)아크릴산 알킬 에스테르계 중합체(a)의 주쇄를 구성하게 된다. 또한 제1 단량체 혼합물이 방향족 비닐계 화합물과 시안화 비닐계 화합물을 더 포함하는 경우, 중합체(a)의 사슬들은 방향족 비닐계 화합물 단위와 시안화 비닐계 화합물 단위를 더 포함하게 된다.The (meth) acrylic acid alkyl ester compound and the unsaturated carboxylic acid or anhydride thereof contained in the first monomer mixture make up the main chain of the (meth) acrylic acid alkyl ester polymer (a) through a polymerization reaction in the first reactor. do. In addition, when the first monomer mixture further includes an aromatic vinyl compound and a vinyl cyanide compound, the chains of the polymer (a) further include an aromatic vinyl compound unit and a vinyl cyanide compound unit.
상기 제1반응기에서 제1단량체 혼합물로부터 중합물이 제조되면, 상기 중합물을 제2반응기에 연속으로 투입하는 동시에, 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 포함하는 제2단량체 혼합물과 2개 이상의 히드록시기를 갖는 화합물을 제2 반응기에 연속으로 투입한다. 그리고 상기 중합물, 제2단량체 혼합물 및 2개 이상의 히드록시기를 갖는 화합물을 제2 반응기에서 중합시킨다. 상기 제2단량체 혼합물은 선택적으로 (메타)아크릴산 알킬 에스테르 화합물을 더 포함할 수 있다. 바람직하게는 상기 제2단량체 혼합물은 방향족 비닐계 화합물 약 60 내지 약 95 중량%, 시안화 비닐계 화합물 약 5 내지 약 40 중량%, 및 (메타)아크릴산 알킬 에스테르 화합물 약 0 내지 약 10 중량%를 포함할 수 있다. 상기 제2단량체 혼합물에서 각 성분들의 함량이 상기의 조성 범위에 포함될 때, 열가소성 수지 조성물의 기본적인 물성인 면충격성, 황색도, 유동 특성 등이 급격히 변화되지 않으며 안정적인 장점이 있다.When the polymer is prepared from the first monomer mixture in the first reactor, the polymer is continuously introduced into the second reactor, and at the same time, the second monomer mixture containing the aromatic vinyl compound and the vinyl cyanide compound and two or more hydroxy groups are added. The compound having is continuously introduced into the second reactor. And the polymer, the second monomer mixture and the compound having two or more hydroxy groups are polymerized in a second reactor. The second monomer mixture may optionally further comprise a (meth) acrylic acid alkyl ester compound. Preferably, the second monomer mixture comprises about 60 to about 95 weight percent of an aromatic vinyl compound, about 5 to about 40 weight% of a vinyl cyanide compound, and about 0 to about 10 weight% of a (meth) acrylic acid alkyl ester compound. can do. When the content of each component in the second monomer mixture is included in the composition range, the surface impact properties, yellowness, flow characteristics, etc., which are basic physical properties of the thermoplastic resin composition, do not change rapidly and have a stable advantage.
제1 반응기에 중합된 중합물은 제2반응기에서 2개 이상의 히드록시기를 갖는 화합물과 반응하여 네트워크 형상의 분산상을 이루게 된다. 구체적으로, 제1반응기에서 중합된 중합물의 사슬들에 포함된 불포화 카르복실산 또는 그 무수물 단위에 존재하는 카르복실기는 2개 이상의 히드록시기를 갖는 화합물에 존재하는 히드록시기와 에스테르 결합에 의해 연결되어 네트워크 형상의 분산상을 이루며, 우수한 저광 특성을 발현하게 된다. 또한, 방향족 비닐계 화합물, 시안화 비닐계 화합물 및 선택적으로 (메타)아크릴산 알킬 에스테르 화합물을 포함하는 제2단량체 혼합물은 제2반응기에서 중합되어 연속상을 이루게 된다.The polymerized polymer in the first reactor is reacted with a compound having two or more hydroxyl groups in the second reactor to form a network-shaped dispersed phase. Specifically, the carboxyl groups present in the unsaturated carboxylic acid or anhydride units included in the chains of the polymerized polymer in the first reactor are connected by ester bonds with the hydroxy groups present in the compound having two or more hydroxy groups to form a network. It forms a dispersed phase and expresses excellent low light characteristics. In addition, a second monomer mixture comprising an aromatic vinyl compound, a vinyl cyanide compound, and optionally a (meth) acrylic acid alkyl ester compound is polymerized in a second reactor to form a continuous phase.
상기 제1반응기 및 제2반응기에 투입되는 각 성분은 상기 (메타)아크릴산 알킬 에스테르계 중합체(a) 및 방향족 비닐-시안화 비닐계 공중합체(b)에서 설명한 바와 동일하므로 중복을 피하기 위하여 생략한다.Each component introduced into the first reactor and the second reactor is the same as described in the (meth) acrylic acid alkyl ester polymer (a) and the aromatic vinyl-vinyl cyanide copolymer (b), and thus will be omitted to avoid duplication.
본 발명의 상기 제조방법은 제1반응기에서 상기 중합물로의 중합전환율은 약 85 내지 약 95%인 것이 바람직하고, 약 90 내지 약 95%인 것이 보다 바람직하다. 제1반응기에서의 중합전환율이 상기 범위일 때 미반응물이 거의 남지 않아 후속하는 반응에서 분산상 형성이 용이하며, 중합시간이 적절하여 제조비용을 절약할 수 있다.In the production method of the present invention, the polymerization conversion rate from the first reactor to the polymer is preferably about 85 to about 95%, more preferably about 90 to about 95%. When the polymerization conversion rate in the first reactor is in the above range, almost no unreacted material remains, so that the dispersion phase is easily formed in a subsequent reaction, and the polymerization time is appropriate, thereby saving manufacturing costs.
상기 제1단량체 혼합물은 개시제와 함께 제1 반응기에 투입되어 중합되며, 선택적으로 용매 및 분자량 조절제를 더 사용할 수 있다. 또한 제2단량체 혼합물도 개시제와 함께 제2 반응기에 투입되어 중합되며, 선택적으로 용매 및 분자량 조절제를 더 사용할 수 있다.The first monomer mixture is polymerized by being introduced into the first reactor together with the initiator, and optionally, a solvent and a molecular weight modifier may be further used. In addition, the second monomer mixture is also introduced into the second reactor with the initiator and polymerized, and optionally, a solvent and a molecular weight regulator may be further used.
제1반응기에서, 상기 제1 단량체 혼합물 100 중량부에 대하여, 용매는 약 5 내지 약 200 중량부로 투입되는 것이 바람직하고, 개시제는 약 0.1 내지 약 0.4 중량부로 투입되는 것이 바람직하며, 분자량 조절제는 약 0 내지 약 0.2 중량부로 투입되는 것이 바람직하다. 또한, 제2반응기에서, 상기 제2 단량체 혼합물 100 중량부에 대하여, 용매는 약 0 내지 약 20 중량부로 투입되는 것이 바람직하고, 개시제는 약 0.01 내지 약 0.05 중량부로 투입되는 것이 바람직하며, 분자량 조절제는 약 0 내지 약 0.5 중량부로 투입되는 것이 바람직하다.In the first reactor, the solvent is preferably added in an amount of about 5 to about 200 parts by weight, the initiator is added in an amount of about 0.1 to about 0.4 parts by weight, and the molecular weight regulator is about 100 parts by weight of the first monomer mixture. It is preferably added in an amount of 0 to about 0.2 parts by weight. In the second reactor, the solvent is preferably added in an amount of about 0 to about 20 parts by weight, the initiator is added in an amount of about 0.01 to about 0.05 parts by weight, and the molecular weight regulator, based on 100 parts by weight of the second monomer mixture. Is preferably added in an amount of about 0 to about 0.5 parts by weight.
상기 용매로는 에틸벤젠, 자이렌, 톨루엔, 메틸에틸케톤 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상의 혼합물로 적용될 수 있다. 상기 용매는 중합과정에서 반응물의 효과적인 열전달 및 교반을 위하여 사용할 수 있다.Ethylbenzene, xylene, toluene, methyl ethyl ketone and the like may be used as the solvent, but are not necessarily limited thereto. These may be applied alone or in mixture of two or more. The solvent may be used for effective heat transfer and stirring of the reactants in the polymerization process.
상기 개시제로는 아조비스이소부티로니트릴, 벤조일퍼옥사이드, 1,1-비스(t-부틸퍼옥시)-2-메틸사이클로헥산, 1,1-비스(t-부틸퍼옥시)사이클로헥산, 2-비스(4,4-디-t-부틸퍼옥시 사이클로헥산)프로판, t-헥실 퍼옥시 아이소프로필 모노카보네이트, t-부틸 퍼옥시말레익산, t-부틸 퍼옥시-3,5,5-트리메틸 헥사노에이트, t-부틸 퍼옥시라우레이트, 2,5-디메틸-2,5-비스(m-톨루오일 퍼옥시)헥산, t-부틸 퍼옥시 아이소프로필 모노카보네이트, t-부틸 퍼옥시 2-에틸헥실 모노카보네이트, t-헥실 퍼옥시벤조에이트, 2,5-디메틸-2,5-비스(벤조일 퍼옥시)헥산, t-부틸 퍼옥시아세테이트, 2,2-비스(t-부틸 퍼옥시)부탄, t-부틸 퍼옥시벤조에이트, n-부틸-4,4-비스(t-부틸 퍼옥시)발러레이트 및 이들의 혼합물 중에서 선택하여 사용할 수 있으며, 반드시 이에 제한되는 것은 아니다.Examples of the initiator include azobisisobutyronitrile, benzoyl peroxide, 1,1-bis (t-butylperoxy) -2-methylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2 -Bis (4,4-di-t-butylperoxy cyclohexane) propane, t-hexyl peroxy isopropyl monocarbonate, t-butyl peroxymaleic acid, t-butyl peroxy-3,5,5-trimethyl Hexanoate, t-butyl peroxylaurate, 2,5-dimethyl-2,5-bis (m-toluoyl peroxy) hexane, t-butyl peroxy isopropyl monocarbonate, t-butyl peroxy 2- Ethylhexyl monocarbonate, t-hexyl peroxybenzoate, 2,5-dimethyl-2,5-bis (benzoyl peroxy) hexane, t-butyl peroxyacetate, 2,2-bis (t-butyl peroxy) Butane, t-butyl peroxybenzoate, n-butyl-4,4-bis (t-butyl peroxy) valerate and mixtures thereof may be selected and used, but are not necessarily limited thereto.
상기 분자량 조절제로 t-도데실 머캡탄, n-도데실 머캡탄 및 이들의 혼합물을 사용할 수 있으며, 반드시 이에 제한되는 것은 아니다. 상기 분자량 조절제는 분산상의 분자량을 조절하는 역할을 한다.As the molecular weight modifier, t-dodecyl mercaptan, n-dodecyl mercaptan and mixtures thereof may be used, but are not necessarily limited thereto. The molecular weight modifier serves to control the molecular weight of the dispersed phase.
또한, 발명의 상기 제조방법은 제1반응기의 반응 온도는 약 60 ~ 120 ℃ 인 것이 바람직하고, 약 70 ~ 100 ℃ 인 것이 보다 바람직하다. 또한 제1반응기에서의 체류 시간은 약 6 ~ 10 시간인 것이 바람직하고, 약 7 ~ 9 시간인 것이 보다 바람직하다. 또한, 상기 제2반응기의 반응 온도는 약 90 ~ 130 ℃ 인 것이 바람직하고, 약 100 ~ 120 ℃ 인 것이 보다 바람직하다. 또한 제2 반응기에서의 체류 시간은 약 1 ~ 4 시간인 것이 바람직하고, 약 1 ~ 3 시간인 것이 보다 바람직하다.In addition, in the above production method of the invention, the reaction temperature of the first reactor is preferably about 60 ~ 120 ℃, more preferably about 70 ~ 100 ℃. The residence time in the first reactor is preferably about 6 to 10 hours, more preferably about 7 to 9 hours. In addition, the reaction temperature of the second reactor is preferably about 90 ~ 130 ℃, more preferably about 100 ~ 120 ℃. The residence time in the second reactor is preferably about 1 to 4 hours, more preferably about 1 to 3 hours.
본 발명에서, 상기 제2반응기에 투입되는 반응물이 제1반응기에서 중합된 중합물 약 5 내지 약 15 중량%, 및 제2단량체 혼합물과 2개 이상의 히드록시기를 갖는 화합물의 합이 약 85 내지 약 95 중량%로 이루어지도록 유량을 조절하는 것이 바람직하다. 제2 반응기에 투입되는 반응물의 조성을 상기와 같은 조절할 경우, (메타)아크릴산 알킬 에스테르계 중합체(a) 약 5 내지 약 35 중량%와 방향족 비닐-시안화 비닐계 공중합체(b) 약 65 내지 약 95 중량%를 포함하는 열가소성 수지(A)가 제조될 수 있다.In the present invention, about 5 to about 15% by weight of the reactant introduced into the second reactor is polymerized in the first reactor, and the sum of the second monomer mixture and the compound having two or more hydroxy groups is about 85 to about 95 weight It is desirable to adjust the flow rate to be in%. When the composition of the reactant introduced into the second reactor is adjusted as described above, about 5 to about 35 wt% of the (meth) acrylic acid alkyl ester polymer (a) and the aromatic vinyl-vinyl cyanide copolymer (b) about 65 to about 95 A thermoplastic resin (A) comprising weight percent can be prepared.
또한, 제2 반응기에 투입되는 2개 이상의 히드록시기를 갖는 화합물은 제1 반응기에 투입되는 불포화 카르복실산 또는 그 무수물에 대하여 약 0.1 내지 약 3 당량비로 투입하는 것이 바람직하고, 약 0.1 내지 약 2.5 당량비로 투입하는 것이 보다 바람직하며, 약 0.5 내지 약 2.0 당량비로 투입하는 것이 보다 더 바람직하다. 상기 2개 이상의 히드록시기를 갖는 화합물이 불포화 카르복실산 또는 그 무수물에 대하여 상기 당량비 범위로 투입될 때, (메타)아크릴산 알킬 에스테르계 중합체(a) 사슬들 간의 연결이 충분하여 분산상을 이루기 용이하며, 과량 투입시 반응에 참여하지 않는 2개 이상의 카르복실기를 갖는 화합물 또는 2개 이상의 히드록시기를 갖는 화합물이 연속상 내에 존재하여 가소제와 같은 작용을 하게 되어 내열특성이 급격하게 나빠지는 것을 방지할 수 있다.In addition, the compound having two or more hydroxyl groups to be added to the second reactor is preferably added in an amount of about 0.1 to about 3 equivalents relative to the unsaturated carboxylic acid or an anhydride thereof added to the first reactor, it is preferably about 0.1 to about 2.5 equivalents It is more preferable to add in an amount of about 0.5 to about 2.0 equivalents, and more preferably. When the compound having two or more hydroxy groups is introduced in the equivalent ratio range relative to the unsaturated carboxylic acid or its anhydride, the connection between the (meth) acrylic acid alkyl ester polymer (a) chains is sufficient to form a dispersed phase, Compounds having two or more carboxyl groups or compounds having two or more hydroxy groups which do not participate in the reaction when excessively present are present in the continuous phase to act like a plasticizer, thereby preventing the heat resistance from deteriorating rapidly.
본 발명에서 상기 복수의 반응기는 약 2 ~ 5개의 반응기로 이루어지고, 중합반응은 각 반응기를 거쳐 연속적으로 진행되는 것이 바람직하다.In the present invention, the plurality of reactors are composed of about 2 to 5 reactors, the polymerization is preferably carried out continuously through each reactor.
그리고 열가소성 수지(A) 중합이 끝나는 최종 반응기에서의 최종 중합전환율은 약 50 내지 약 70%인 것이 바람직하고, 약 50 내지 약 65%인 것이 보다 바람직하다. 최종 중합전환율이 상기 범위일 때, 단위시간 당 제조되는 열가소성 수지 조성물의 양이 적절하여 상업적으로 유용하며, 적절한 점도를 유지하여 반응열의 제어 및 이송이 용이한 장점이 있다.And the final polymerization conversion rate in the final reactor where the thermoplastic resin (A) polymerization is finished is preferably about 50 to about 70%, more preferably about 50 to about 65%. When the final polymerization conversion rate is in the above range, the amount of the thermoplastic resin composition produced per unit time is appropriately commercially useful, there is an advantage that it is easy to control and transfer the heat of reaction by maintaining the appropriate viscosity.
또한, 상기와 같이 복수의 반응기에서 연속 중합 공정을 통해 분산상과 연속상으로 이루어진 최종 중합물을 제조한 후, 고온과 진공 상태의 탈휘발조를 이용하여 최종 중합물로부터 미반응물을 분리하는 단계를 추가로 포함할 수 있다. In addition, after preparing the final polymer consisting of a dispersed phase and a continuous phase through a continuous polymerization process in a plurality of reactors as described above, using a devolatilization tank of high temperature and vacuum state to separate the unreacted material from the final polymer further It may include.
아크릴계 그라프트 수지(B) 제조 단계Acrylic graft resin (B) manufacturing step
본 단계는 상기 열가소성 수지(A) 제조단계와는 별도로, 아크릴계 그라프트 수지(B)는 아크릴계 고무에 방향족 비닐계 화합물 및 시안화 비닐계 화합물을 중합시켜 제조한다. 바람직하게는 아크릴계 합성고무 약 10 내지 약 60 중량부에 방향족 비닐 화합물 및 시안화 비닐 화합물 혼합물 약 90 내지 약 40 중량부를 혼합하여 통상의 유화 그라프트 중합방법에 의하여 제조할 수 있다.This step is separate from the thermoplastic resin (A) manufacturing step, the acrylic graft resin (B) is prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound on the acrylic rubber. Preferably, about 10 to about 60 parts by weight of the acrylic synthetic rubber may be prepared by a conventional emulsion graft polymerization method by mixing about 90 to about 40 parts by weight of an aromatic vinyl compound and a vinyl cyanide compound mixture.
상기 아크릴계 그라프트 수지(B)를 제조하기 위한 아크릴계 합성고무는 탄소수 2 내지 8 개의 알킬아크릴레이트로부터 합성된 것이 바람직하다. 아크릴계 합성고무 입자의 평균입경은 약 0.05 내지 약 1 ㎛의 범위가 가능하며, 약 0.1 내지 약 0.5 ㎛의 범위가 바람직하다. 입자의 평균입경이 상기 범위일 때 적절한 충격강도를 구현할 수 있다. The acrylic synthetic rubber for preparing the acrylic graft resin (B) is preferably synthesized from alkyl acrylate having 2 to 8 carbon atoms. The average particle diameter of the acrylic synthetic rubber particles may be in the range of about 0.05 to about 1 μm, preferably about 0.1 to about 0.5 μm. When the average particle diameter of the particles is in the above range it can implement a suitable impact strength.
상기 방향족 비닐 화합물 및 시안화 비닐 화합물 혼합물은 방향족 비닐 화합물 약 80 내지 약 60 중량부, 시안화 비닐 화합물 약 20 내지 약 40 중량부가 사용되는데, 아크릴계 합성고무에 그라프트 되어 있는 방향족 비닐 화합물-시안화 비닐 화합물 공중합체는 전체 아크릴계 고무에 대하여 약 40 내지 약 70 중량부인 것이 바람직하다. 상기의 알킬아크릴레이트, 방향족 비닐 화합물 및 시안화 비닐 화합물 등은 아크릴계 그라프트 수지(B)에서 설명한 바와 동일하므로 중복을 피하기 위하여 생략한다.The aromatic vinyl compound and the vinyl cyanide compound mixture are used in an amount of about 80 to about 60 parts by weight of the aromatic vinyl compound, and about 20 to about 40 parts by weight of the vinyl cyanide compound, and the aromatic vinyl compound-vinyl cyanide compound grafted on the acrylic synthetic rubber Preferably, the coalescence is from about 40 to about 70 parts by weight relative to the total acrylic rubber. The alkyl acrylate, the aromatic vinyl compound, the vinyl cyanide compound, and the like are the same as those described for the acrylic graft resin (B), and are omitted to avoid duplication.
열가소성 수지(A) 및 아크릴계 그라프트 수지(B) 용융 혼합 단계Melt mixing step of thermoplastic resin (A) and acrylic graft resin (B)
본 단계는 상기 열가소성 수지(A) 및 아크릴계 그라프트 수지(B)를 용융 혼합하여 최종적인 내후성 열가소성 수지를 제조하는 단계이다. 이때 상기 열가소성 수지(A) 70 내지 85 중량부 및 아크릴계 그라프트 수지(B) 약 15 내지 약 30 중량부를 투입시켜 용융 혼합하는 것이 바람직하다. 상기 함량범위에서 내후성 열가소성 수지의 적절한 내충격성, 저광 특성, 내열 특성 및 치수안정성을 확보할 수 있다. In this step, the thermoplastic resin (A) and the acrylic graft resin (B) are melt mixed to prepare a final weather resistant thermoplastic resin. At this time, it is preferable to add 70 to 85 parts by weight of the thermoplastic resin (A) and about 15 to about 30 parts by weight of the acrylic graft resin (B) to melt-mix. It is possible to secure the appropriate impact resistance, low light properties, heat resistance and dimensional stability of the weather-resistant thermoplastic resin in the above content range.
본 발명의 상기 제조방법으로 제조된 내후성 열가소성 수지의 형상은 (메타)아크릴산 알킬 에스테르계 중합체(a)가 연속상을 이루는 방향족 비닐-시안화 비닐계 공중합체(b)에서 분산상을 이루되, 사슬이 서로 연결되어 네트워크 형상을 갖게 된다. 상기 분산상들은 에스테르 결합에 의해 서로 연결되어 있다. 또한, 아크릴계 그라프트 수지(B)의 고무 입자들은 네트워크 형상의 분산상을 이루는 (메타)아크릴산 알킬 에스테르계 중합체(a) 및 연속상을 이루는 방향족 비닐-시안화 비닐계 공중합체(b)를 포함한 열가소성 수지 내에서 분산상을 이루고 있다. The shape of the weather resistant thermoplastic resin produced by the production method of the present invention is a (meth) acrylic acid alkyl ester-based polymer (a) in the aromatic vinyl-vinyl cyanide-based copolymer (b) in which the continuous phase, but the chain is They are connected to each other and have a network shape. The dispersed phases are connected to each other by ester bonds. In addition, the rubber particles of the acrylic graft resin (B) are thermoplastic resins comprising a (meth) acrylic acid alkyl ester polymer (a) forming a network-shaped dispersed phase and an aromatic vinyl-vinyl cyanide copolymer (b) forming a continuous phase. It forms a dispersed phase within.
본 발명의 내후성 열가소성 수지 조성물은 산화방지제, 열안정제, 활제, UV안정제, 충격보강제, 충진제, 무기물 첨가제, 안정제, 안료, 염료 등의 일반적인 첨가제를 포함할 수 있으며, 부가되는 일반적인 첨가제는 상기 내후성 열가소성 수지의 100중량부에 대하여 약 0 내지 약 20 중량부의 범위 내에서 사용될 수 있다.The weatherable thermoplastic resin composition of the present invention may include general additives such as antioxidants, heat stabilizers, lubricants, UV stabilizers, impact modifiers, fillers, inorganic additives, stabilizers, pigments, dyes, and the like, and the general additives added may include the weatherable thermoplastics. It can be used within the range of about 0 to about 20 parts by weight based on 100 parts by weight of the resin.
상기의 방법으로 제조된 내후성 열가소성 수지는 내후성, 내열성, 박리 특성, 황색도, 유동성 등의 물성이 우수하며, 동시에 뛰어난 저광 특성, 치수안정성 및 면충격성을 갖는 특징이 있다.The weatherable thermoplastic resin produced by the above method is excellent in physical properties such as weather resistance, heat resistance, peeling properties, yellowness, flowability, and at the same time, has excellent low light properties, dimensional stability and surface impact properties.
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 하기 실시예는 본 발명의 이해를 돕기 위한 것으로, 본 발명의 범위가 하기 실시예에 한정되지는 않는다. 여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다. Hereinafter, the configuration and operation of the present invention through the preferred embodiment of the present invention will be described in more detail. However, the following examples are provided to help the understanding of the present invention, and the scope of the present invention is not limited to the following examples. Details that are not described herein will be omitted since those skilled in the art can sufficiently infer technically.
제조예 1~4, 비교제조예 1~3. 열가소성 수지(A) 제조Production Examples 1-4, Comparative Production Examples 1-3. Manufacture of thermoplastic resin (A)
하기 표 1 및 표 2의 조성으로 열가소성 수지(A)를 제조하였으며, 구체적인 제조방법은 다음과 같다.To prepare a thermoplastic resin (A) in the composition of Table 1 and Table 2, the specific manufacturing method is as follows.
제조예 1Preparation Example 1
부틸 아크릴레이트(BA) 90 중량부, 스티렌(SM) 5 중량부, 아크릴로니트릴(AN) 2 중량부 및 아크릴산(AA) 3 중량부로 이루어진 제1 단량체 혼합물 100 중량부에 톨루엔(toluene) 100 중량부, 벤조일퍼옥사이드(BPO) 0.2 중량부, t-도데실 머캡탄(TDM) 0.05 중량부를 혼합하여 제1 반응물을 준비하였다. 준비된 제1 반응물을 자켓이 설치되어 반응온도 제어가 용이한 반응기 3개가 직렬로 연결된 연속 중합 반응기의 첫 번째 반응기(R-1)에 1 ㎏/hr 속도로 투입하여 80℃ 온도에서 체류시간 8시간 동안 중합이 진행되도록 하여 중합물을 제조하였다. 이때, 중합전환율은 90%였고, 첫 번째 반응기(R-1)에서 제조한 중합물을 연속 중합 반응기의 두 번째 반응기(R-2)에 연속적으로 투입하였다. 100 parts by weight of toluene in 100 parts by weight of the first monomer mixture consisting of 90 parts by weight of butyl acrylate (BA), 5 parts by weight of styrene (SM), 2 parts by weight of acrylonitrile (AN) and 3 parts by weight of acrylic acid (AA). Part 1, 0.2 parts by weight of benzoyl peroxide (BPO) and 0.05 parts by weight of t-dodecyl mercaptan (TDM) were mixed to prepare a first reactant. The prepared first reactant was introduced at a rate of 1 kg / hr into the first reactor (R-1) of a continuous polymerization reactor in which three reactors, in which a jacket is installed and easy to control reaction temperature, were connected in series. The polymerization was prepared by allowing the polymerization to proceed. At this time, the polymerization conversion rate was 90%, and the polymer produced in the first reactor (R-1) was continuously added to the second reactor (R-2) of the continuous polymerization reactor.
그리고 스티렌(SM) 72 중량부, 아크릴로니트릴(AN) 25 중량부, 부틸아크릴레이트(BA) 3 중량부로 이루어진 제2 단량체 혼합물 100 중량부에 톨루엔 10 중량부, 1,1-비스(t-부틸퍼옥시)사이클로헥산(PHX-C) 0.02 중량부, t-도데실 머캡탄(TDM) 0.1 중량부 및 분자량이 600인 폴리에틸렌글리콜(PEG600) 1.47 중량부(1.0 당량비)를 혼합하여 제2 반응물을 준비하였다. 준비된 제2 반응물을 연속 중합 반응기의 두 번째 반응기(R-2)에 8.5 ㎏/hr 속도로 투입하여 110℃ 온도에서 체류시간 2시간 동안 중합이 진행되도록 하여 중합물을 제조하였다. 이때, 중합전환율은 25%였다.And 10 parts by weight of toluene, 100 parts by weight of the second monomer mixture consisting of 72 parts by weight of styrene (SM), 25 parts by weight of acrylonitrile (AN), 3 parts by weight of butyl acrylate (BA), 1,1-bis (t- A second reactant by mixing 0.02 part by weight of butylperoxy) cyclohexane (PHX-C), 0.1 part by weight of t-dodecyl mercaptan (TDM), and 1.47 part by weight (1.0 equivalent ratio) of polyethylene glycol (PEG600) having a molecular weight of 600 Was prepared. The prepared second reactant was introduced into the second reactor (R-2) of the continuous polymerization reactor at a rate of 8.5 kg / hr, and polymerization was performed at 110 ° C. for 2 hours at a residence time to prepare a polymer. At this time, the polymerization conversion rate was 25%.
두 번째 반응기(R-2)에서 제조한 중합물을 연속 중합 반응기의 세 번째 반응기(R-3)에 연속으로 투입하여 130℃ 온도에서 체류시간 2시간 동안 진행이 되도록 하였다. 이때의 중합전환율은 55%였다. The polymer produced in the second reactor (R-2) was continuously added to the third reactor (R-3) of the continuous polymerization reactor to proceed for 2 hours residence time at 130 ℃ temperature. The polymerization conversion rate at this time was 55%.
세 번째 반응기(R-3)에서 배출된 중합 결과물을 240℃, 20 Torr로 유지되는 탈휘조에 연속적으로 투입하여 미반응 모노머와 용매를 제거하고, 펠렛타이저(Pelletizer)를 이용하여 펠렛 형태로 열가소성 수지(A)를 제조하였다.The polymerization product discharged from the third reactor (R-3) was continuously added to a devolatilization tank maintained at 240 ° C. and 20 Torr to remove unreacted monomers and solvents, and pelletized using a pelletizer. Resin (A) was prepared.
제조예 2Preparation Example 2
폴리에틸렌글리콜(PEG600) 1.47 중량부(1.0 당량) 대신 1,4-부탄디올(1,4-BDO) 0.33 중량부(1.5 당량비)를 사용한 것을 제외하고는 상기 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하였다. Polyethylene glycol (PEG600) thermoplastic resin (A) in the same manner as in Preparation Example 1, except that 0.33 parts by weight (1.5 equivalents) of 1,4-butanediol (1,4-BDO) was used instead of 1.47 parts by weight (1.0 equivalent). ) Was prepared.
제조예 3Preparation Example 3
폴리에틸렌글리콜(PEG600) 1.47 중량부(1.0 당량비) 대신 분자량이 1500인 폴리에틸렌글리콜(PEG1500) 1.84 중량부(0.5 당량비) 사용한 것을 제외하고는 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하다. A thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that 1.84 parts by weight (0.5 equivalents) of polyethylene glycol (PEG1500) having a molecular weight of 1500 was used instead of 1.47 parts by weight (1.0 equivalents) of polyethylene glycol (PEG600).
제조예 4Preparation Example 4
부틸 아크릴레이트(BA) 88 중량부, 스티렌(SM) 5 중량부, 아크릴로니트릴(AN) 2 중량부 및 메타아크릴산(MAA) 5 중량부로 이루어진 제1 단량체 혼합물 100 중량부에 톨루엔 100 중량부, 벤조일퍼옥사이드(BPO) 0.15 중량부, t-도데실 머캡탄(TDM) 0.05 중량부를 혼합하여 제1 반응물을 준비하고, 이를 연속 중합 반응기의 첫 번째 반응기(R-1)에 1 ㎏/hr 속도로 투입하여 85℃ 온도에서 체류시간 8시간 동안 중합이 진행되도록 하고, 첫 번째 반응기(R-1)에서의 중합전환율을 94%로 한 것을 제외하고는 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하였다. 100 parts by weight of toluene, 100 parts by weight of the first monomer mixture consisting of 88 parts by weight of butyl acrylate (BA), 5 parts by weight of styrene (SM), 2 parts by weight of acrylonitrile (AN) and 5 parts by weight of methacrylic acid (MAA), 0.15 parts by weight of benzoyl peroxide (BPO) and 0.05 parts by weight of t-dodecyl mercaptan (TDM) were mixed to prepare a first reactant, which was fed to the first reactor (R-1) of the continuous polymerization reactor at a rate of 1 kg / hr. The polymerization was carried out at 85 ° C. for 8 hours, and the polymerization was carried out in the same manner as in Preparation Example 1 except that the polymerization conversion rate in the first reactor (R-1) was 94%. ) Was prepared.
비교제조예 1Comparative Production Example 1
폴리에틸렌글리콜(PEG600)을 전혀 사용하지 않은 것을 제외하고는 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하였다. A thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that polyethylene glycol (PEG600) was not used at all.
비교제조예 2Comparative Production Example 2
아크릴산(AA)을 전혀 사용하지 않은 것을 제외하고는 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하였다.A thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that acrylic acid (AA) was not used at all.
비교제조예 3Comparative Production Example 3
폴리에틸렌글리콜(PEG600) 1.47 중량부(1.0 당량비) 대신 5.15 중량부(3.5 당량비)를 사용한 것을 제외하고는 제조예 1과 동일한 방법으로 열가소성 수지(A)를 제조하였다. Polyethylene glycol (PEG600) A thermoplastic resin (A) was prepared in the same manner as in Preparation Example 1, except that 5.15 parts by weight (3.5 equivalent ratio) was used instead of 1.47 parts by weight (1.0 equivalent ratio).
표 1
표 2
실시예 1~7, 비교예 1~6. 열가소성 수지(A) 및 아크릴계 그라프트 수지(B) 혼합 수지 제조Examples 1-7, Comparative Examples 1-6. Manufacture of thermoplastic resin (A) and acrylic graft resin (B) mixed resin
상기 제조예 및 비교제조예의 방법으로 제조한 열가소성 수지(A), 제일모직(주)에서 상업적으로 생산되고 있는 아크릴계 그라프트 수지(B) 2종(상품명 : CHAS, CHAT) 및 방향족 비닐-시안화 비닐 공중합체 1종(상품명: HR-5330)을 이용하여 하기 표 3과 같이 다양한 실시예1~7 및 비교예1~6의 조성으로 용융 혼합하여 최종적인 열가소성 수지를 제조하였다. Thermoplastic resin (A) prepared by the method of the above production example and comparative production example, two kinds of acrylic graft resin (B) commercially produced by Cheil Industries Co., Ltd. (brand name: CHAS, CHAT) and aromatic vinyl-vinyl cyanide Using one copolymer (trade name: HR-5330) by melting and mixing in the compositions of various Examples 1 to 7 and Comparative Examples 1 to 6 as shown in Table 3 to produce a final thermoplastic resin.
동일한 양의 산화방지제(Di-Stearyl-Pentaerythritol-Diphosphite), 열안정제(Octadecyl 3-(3,5-Di,T,Butyl-4-hydrixy phenyl)propionate), 활제(Magnesium Stearate, EBS), UV 안정제(Bis(2,2,6,6-Tetramethyl-4-piperidyl)sebacate) 등을 투입한 후 용융, 혼련, 압출하여 펠렛을 제조하였다. 이때 압출은 L/D=32, 직경 25mm인 이축 압출기를 사용하였으며, 실린더 온도는 220℃로 설정하였다. Equal amounts of antioxidants (Di-Stearyl-Pentaerythritol-Diphosphite), heat stabilizers (Octadecyl 3- (3,5-Di, T, Butyl-4-hydrixy phenyl) propionate), lubricants (Magnesium Stearate, EBS), UV stabilizers (Bis (2,2,6,6-Tetramethyl-4-piperidyl) sebacate) and the like were then melted, kneaded and extruded to prepare pellets. At this time, the extrusion was used L / D = 32, 25mm diameter twin screw extruder, the cylinder temperature was set to 220 ℃.
제일모직(주)의 CHAS는 부틸아크릴레이트 고무 43 중량부에 스티렌-아크릴로니트릴 공중합체가 57중량부 그라프트되어 있는 아크릴계 그라프트 수지이며, CHAT는 부틸아크릴레이트 고무 50 중량부에 스티렌-아크릴로니트릴 공중합체가 50중량부 그라프트 되어 있는 아크릴계 그라프트 수지이다. CHAS of Cheil Industries is an acrylic graft resin in which 57 parts by weight of a styrene-acrylonitrile copolymer is grafted to 43 parts by weight of butyl acrylate rubber, and CHAT is styrene-acrylic to 50 parts by weight of butyl acrylate rubber. It is an acryl-type graft resin in which 50 parts by weight of a ronitrile copolymer is grafted.
제일모직(주)의 HR-5330은 스티렌 72 중량부 및 아크릴로니트릴 28 중량부로 구성된 스티렌-아크릴로니트릴 공중합체이다.Cheil Industries HR-5330 is a styrene-acrylonitrile copolymer composed of 72 parts by weight of styrene and 28 parts by weight of acrylonitrile.
실험예. 물성 평가Experimental Example Property evaluation
상기 실시예1~7 및 비교예1~6에서 제조된 수지 펠렛으로 유동성을 측정하였으며, 사출 성형하여 물성 측정용 시편을 제조하고, Izod 충격강도, 황색도, Vicat 연화점 등의 물성을 측정하였다. 또한, 190℃의 T-die를 이용하여 상기 열가소성 수지를 1mm 두께의 압출 Sheet로 제조하여 광택도, 박리 특성, 면충격강도, 내후성 및 CLTE 등의 물성을 평가하였으며, 그 결과를 표 3에 나타내었다.The fluidity was measured by the resin pellets prepared in Examples 1 to 7 and Comparative Examples 1 to 6, and injection molding was carried out to prepare a specimen for measuring physical properties, and physical properties such as Izod impact strength, yellowness, and Vicat softening point were measured. In addition, the thermoplastic resin was manufactured into an extruded sheet having a thickness of 1 mm using a T-die at 190 ° C to evaluate physical properties such as gloss, peeling property, surface impact strength, weather resistance, and CLTE, and the results are shown in Table 3. It was.
각 측정 항목에 대한 평가방법은 다음과 같다.The evaluation method for each measurement item is as follows.
* 물성 측정 방법* Property measurement method
(1) 유동지수 : ASTM D-1238에 의해 220℃/10㎏ 조건에서 측정하였다. (단위 : g/10 min) (1) Flow index: measured under the conditions of 220 ℃ / 10kg by ASTM D-1238. (Unit: g / 10 min)
(2) Izod 충격강도 : ASTM D256에 의해 1/8" 노치(Notched) 조건에서 측정하였다. (단위 : kgfㆍcm/cm)(2) Izod impact strength: measured in 1/8 "Notched condition by ASTM D256. (Unit: kgf · cm / cm)
(3) 황색도 : JIS K7105에 의해 측정하였다.(3) Yellowness: Measured according to JIS K7105.
(4) 박리특성 : 압출 Sheet의 표면 상태를 육안으로 관찰한 후 박리정도에 따라 1∼5점 사이의 점수를 주어 측정하였다. 박리가 관찰되지 않은 경우에는 5점을 부여하고, 압축 Sheet 전면에 걸쳐 박리가 관찰된 경우에는 1점을 부여하였다. (5: 최상, 4: 상, 3: 중, 2: 하, 1: 최하)(4) Peeling characteristics: The surface state of the extruded sheet was visually observed and measured by giving a score between 1 and 5 points depending on the degree of peeling. Five points were given when no peeling was observed, and one point was given when peeling was observed over the entire compressed sheet. (5: Best, 4: Upper, 3: Middle, 2: Lower, 1: Lower)
(5) Vicat 연화점 : ISO R 306에 의해 5㎏, 50℃/HR 조건으로 측정하였다. (단위 : ℃)(5) Vicat softening point: 5 kg, 50 ℃ / HR conditions were measured by ISO R 306. (Unit: ℃)
(6) 광택도 : BYK-Gardner Gloss Meter를 이용하여 75도 광택도를 측정하였다. (단위 : G.U.)(6) Glossiness: 75 degree glossiness was measured using a BYK-Gardner Gloss Meter. (Unit: G.U.)
(7) 면충격강도 : ASTM D4226에 의해 측정하였다. (단위 : J)(7) Surface impact strength was measured by ASTM D4226. (Unit: J)
(8) 내후성 : UL 746C 에 의해 ΔE 값을 측정하였다.(8) Weather resistance: ΔE values were measured by UL 746C.
(9) 치수안정성(CLTE) : ASTM D696에 의해 20℃~130℃ 온도범위에서 측정하였다. (단위 : ㎛/m℃)(9) Dimensional stability (CLTE): measured in the temperature range of 20 ℃ ~ 130 ℃ by ASTM D696. (Unit: μm / m ℃)
표 3
상기 표 1 내지 표 3에 나타난 바와 같이, 실시예 1∼7에서 제조된 본 발명의 열가소성 수지 조성물은 일반적으로 열가소성 수지 조성물이 갖는 유동지수, Izod 충격강도, Vicat 연화점 및 내후성 등의 우수한 물성을 유지하면서, 박리특성과 황색도가 우수한 것을 알 수 있었으며, 75도 광택도가 30 이하로 뛰어난 저광 특성을 가지고 있음을 확인할 수 있었다. 또한 실시예 1∼7의 열가소성 수지 조성물은 우수한 면충격강도 및 치수안정성을 가짐을 확인할 수 있었다.As shown in Table 1 to Table 3, the thermoplastic resin composition of the present invention prepared in Examples 1 to 7 generally maintains excellent physical properties such as flow index, Izod impact strength, Vicat softening point and weather resistance of the thermoplastic resin composition While, it was found that the peeling properties and the yellowness is excellent, and it was confirmed that the 75-degree glossiness had excellent low light characteristics of 30 or less. In addition, it was confirmed that the thermoplastic resin compositions of Examples 1 to 7 had excellent surface impact strength and dimensional stability.
이에 비해, (메타)아크릴산 알킬 에스테르계 중합체(a)와 방향족 비닐-시안화 비닐계 공중합체(b)로 구성된 열가소성 수지(A)를 사용하지 않고, 일반적인 방향족 비닐-시안화 비닐계 공중합체만을 사용하여 최종의 열가소성 수지를 제조한 비교예 1의 열가소성 수지 조성물은 Izod 충격강도, Vicat 연화점, 내후성 등은 양호하나 광택도가 매우 높고 면충격강도 및 치수안정성이 좋지 못한 것을 확인할 수 있었다.On the other hand, a thermoplastic resin (A) composed of a (meth) acrylic acid alkyl ester polymer (a) and an aromatic vinyl-vinyl cyanide copolymer (b) is not used, and only a general aromatic vinyl-vinyl cyanide copolymer is used. The thermoplastic resin composition of Comparative Example 1, which prepared the final thermoplastic resin, was found to have good Izod impact strength, Vicat softening point, weather resistance, etc., but very high glossiness and poor surface impact strength and dimensional stability.
한편, 아크릴계 그라프트 수지(B)를 본 발명의 범위보다 초과하여 투입한 비교예 2는 실시예 1 내지 7 대비하여 광택도가 증가하고, 치수안정성이 매우 저하되는 것을 확인할 수 있으며, 반대로 아크릴계 그라프트 수지(B)를 본 발명의 범위 미만으로 투입한 비교예 3는 실시예 1 내지 7 대비하여 Izod 충격강도 및 면충격강도가 저하되는 것을 확인할 수 있었다.On the other hand, Comparative Example 2 in which the acrylic graft resin (B) is added in excess of the range of the present invention, it can be confirmed that the glossiness increases and the dimensional stability is very low compared to Examples 1 to 7, on the contrary, acrylic graft Comparative Example 3 in which the resin (B) was added below the range of the present invention was confirmed that the Izod impact strength and the surface impact strength were lowered as compared with Examples 1 to 7.
또한, 2개 이상의 히드록시기를 갖는 화합물을 투입하지 않고 제조된 열가소성수지(A)를 사용한 비교예 4는 네트워크 형상의 분산상이 형성되지 않아 광택도가 증가하고 Izod 충격강도 및 면충격강도가 감소하며, 박리 특성이 좋지 않은 것을 알 수 있었다. 또한, 불포화 카르복실산 또는 그 무수물을 투입하지 않고 제조된 열가소성 수지(A)를 사용한 비교예 5의 경우에도 네트워크 형상의 분산상이 형성되지 않아 광택도가 증가하고 Izod 충격강도 및 면충격강도가 감소하며 박리 특성이 좋지 않은 것을 확인할 수 있었다. In addition, in Comparative Example 4 using the thermoplastic resin (A) prepared without adding a compound having two or more hydroxyl groups, the dispersed phase of the network shape is not formed, the glossiness is increased, and the Izod impact strength and the surface impact strength are reduced, It turned out that the peeling characteristic is not good. In addition, in the case of Comparative Example 5 using the thermoplastic resin (A) prepared without the addition of unsaturated carboxylic acid or anhydride thereof, the network-like dispersed phase was not formed, so that the glossiness was increased and the Izod impact strength and the surface impact strength were reduced. And it was confirmed that the peeling characteristics are not good.
또한, 2개 이상의 히드록시기를 갖는 화합물을 제조예 1∼4보다 과량으로 투입하여 제조된 열가소성 수지(A)를 사용한 비교예 6의 경우, 과량의 비반응성 2개 이상의 히드록시기를 갖는 화합물이 연속상 내에서 가소제와 같은 작용을 하게 되어 Vicat 연화점이 급격히 떨어지고 타 물성 또한 저하되는 것을 확인할 수 있었다.In addition, in Comparative Example 6 using the thermoplastic resin (A) prepared by adding a compound having two or more hydroxy groups in excess than those of Preparation Examples 1 to 4, the compound having an excess of non-reactive two or more hydroxy groups in the continuous phase In the same action as the plasticizer in the Vicat softening point was dropped sharply and other physical properties were also confirmed to decrease.
이상의 실시예 및 비교예를 통하여, 본 발명에 따른 열가소성 수지 조성물은 내후성, 내열성, 박리 특성, 황색도, 유동성 등의 물성이 우수하며, 동시에 뛰어난 저광 특성, 치수안정성 및 면충격성을 갖는다는 것을 확인할 수 있었다.Through the above examples and comparative examples, it is confirmed that the thermoplastic resin composition according to the present invention has excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, flowability, and at the same time, has excellent low light properties, dimensional stability, and surface impact properties. Could.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.
본 발명에 따른 열가소성 수지 조성물은 내후성, 내열성, 박리 특성, 황색도, 유동성 등의 물성이 우수할 뿐만 아니라, 동시에 뛰어난 저광 특성, 치수안정성 및 면충격성을 나타내므로, 다양한 외장재, 전기·전자 부품, 건축용 자재, 생활 용품 및 자동차 용품 제조시 유용하게 적용될 수 있다.The thermoplastic resin composition according to the present invention not only has excellent physical properties such as weather resistance, heat resistance, peeling properties, yellowness, fluidity, etc., but also shows excellent low light properties, dimensional stability, and surface impact properties. It can be usefully applied in the manufacture of building materials, household goods and automobile products.
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| KR1020100076043A KR101279974B1 (en) | 2010-08-06 | 2010-08-06 | Weatherable thermoplastic resin composition having excellent low gloss characteristic, size stability and impact strength |
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| KR102145797B1 (en) | 2016-12-28 | 2020-08-19 | 주식회사 엘지화학 | Thermoplastic flame retardant resin composition, method for preparing the resin composition and molding product comprising the resin composition |
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| US4831079A (en) * | 1986-06-20 | 1989-05-16 | General Electric Company | Blends of an ASA terpolymer, an acrylic polymer and an acrylate based impact modifier |
| US6448332B1 (en) * | 2000-01-20 | 2002-09-10 | Hughes Processing, Inc. | Acrylonitrile/Styrene/Acrylic/polymeric compositions and methods for making same |
| KR20100047672A (en) * | 2008-10-29 | 2010-05-10 | 제일모직주식회사 | Weatherable thermoplastic resin having excellent low gloss characteristic and method of preparing the same |
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| KR20090073608A (en) * | 2007-12-31 | 2009-07-03 | 제일모직주식회사 | High weatherability thermoplastic resin composition with improved dimensional stability and rigidity |
| KR100920807B1 (en) * | 2007-12-31 | 2009-10-08 | 제일모직주식회사 | High weatherability thermoplastic resin composition with excellent scratch resistance and colorability |
| KR101094176B1 (en) * | 2008-11-28 | 2011-12-14 | 금호석유화학 주식회사 | Manufacturing method of thermoplastic resin excellent in weather resistance, impact resistance and heat resistance |
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| US4831079A (en) * | 1986-06-20 | 1989-05-16 | General Electric Company | Blends of an ASA terpolymer, an acrylic polymer and an acrylate based impact modifier |
| US6448332B1 (en) * | 2000-01-20 | 2002-09-10 | Hughes Processing, Inc. | Acrylonitrile/Styrene/Acrylic/polymeric compositions and methods for making same |
| KR20100047672A (en) * | 2008-10-29 | 2010-05-10 | 제일모직주식회사 | Weatherable thermoplastic resin having excellent low gloss characteristic and method of preparing the same |
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