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WO2012010990A1 - Crude oil desanding device - Google Patents

Crude oil desanding device Download PDF

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Publication number
WO2012010990A1
WO2012010990A1 PCT/IB2011/052394 IB2011052394W WO2012010990A1 WO 2012010990 A1 WO2012010990 A1 WO 2012010990A1 IB 2011052394 W IB2011052394 W IB 2011052394W WO 2012010990 A1 WO2012010990 A1 WO 2012010990A1
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WO
WIPO (PCT)
Prior art keywords
ducts
diameter
perforations
tank
main duct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2011/052394
Other languages
Spanish (es)
French (fr)
Inventor
Jorge Enrique Forero Sanabria
Diego Alberto Dimate
Olga Patricia Ortiz Cancino
Javier Caicedo
Jairo Antonio Diaz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ecopetrol SA
Original Assignee
Ecopetrol SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ecopetrol SA filed Critical Ecopetrol SA
Publication of WO2012010990A1 publication Critical patent/WO2012010990A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0208Separation of non-miscible liquids by sedimentation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • B01D21/2405Feed mechanisms for settling tanks
    • B01D21/2416Liquid distributors with a plurality of feed points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • B01D21/2427The feed or discharge opening located at a distant position from the side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2221/00Applications of separation devices
    • B01D2221/04Separation devices for treating liquids from earth drilling, mining

Definitions

  • the present invention relates to a system for the separation of oil from water and production solids of greater density than the oil produced, such as sand, clays, quartz, salts and other types of mixtures of liquid materials with solid materials.
  • the inventors of the present invention have developed an innovative system to improve the speed and rate of separation of water and petroleum solids, in this process not only gravitational separation is used but the forces of inertia, the differentials of amount of movement and the drag forces exerted by liquids on solids in the suspended. This is that energy from the movement of water present in the oil stream from the extraction well to accelerate the separation of sand and oil.
  • the present invention is based on the dynamics of materials with different specific gravities in order to promote the separation of sand and other suspended solids from an oil stream.
  • the principle basically consists in making the flow of production fluids fresh from the well flow through a space where differences in inertia forces, amount of movement and drag are enhanced in order to promote contact between the water present in the current and suspended solids, thus achieving a separation of solids and promoting their separation due to gravity.
  • This system has as one of its main characteristics that the separation is dynamic and stable, that is, there is no accumulation of materials in the treatment system.
  • Patent application WO 2004/004863 teaches a process for the separation of sand from oil in which a small tank is used in which the separation of the sand is encouraged by the use of ultrasonic irradiation to carry out the separation in a relatively small horizontal tank. This process is technologically complex and expensive to maintain, so it is necessary to find a different solution at a lower cost.
  • patent application US 5,770,078 describes an apparatus for separating mixtures of liquids and fine particles suspended therein.
  • the prior art apparatus consists of a vertical tank in the can portion of which a perforated sheet is placed, under which a series of screens that form a grid are detached.
  • the liquid with the suspended particles enters the lower part of the tank and ascends, passing through the screen grid and through the perforated sheet, leaving the upper part of the tank with a smaller content of suspended particles.
  • this system is efficient for removing suspended particles in low-viscosity fluids, it presents obstruction problems when fluids such as crude oil mixed with sand are used.
  • the prior art device does not allow simultaneous removal of part of the water included in the crude oil stream.
  • the present invention is directed to a dewatering tank comprising an inlet system consisting of a main pipeline through which a stream of oil from an extraction well is fed.
  • Said pipeline has an arrangement of 1 to 21 pipelines of smaller diameter, arranged transversely to the main pipeline and distributed uniformly along it. It also comprises in its lower part an arrangement of 1 to 21 pipelines of the same or larger diameter than those in the upper part, arranged in turn transversely to the main duct and distributed uniformly along it.
  • the number of ducts present in the upper and lower part of the main duct depends essentially on the separation needs and the flow to be handled.
  • the smaller ducts located in the upper and lower part of the main duct may in turn comprise even smaller ducts located in the upper and lower parts thereof, respectively.
  • the ducts on the upper side of the main duct comprise a series of perforations on its upper and lower side, evenly distributed along them. These perforations can be of the same or larger diameter at the bottom compared to the top. The same goes for the ducts found in the lower part of the main duct.
  • the main duct is open at one end and generally closed at the other.
  • Sand-free oil and, with a lower content of water, water and other suspended solids than in the original stream are removed from the top of the tank. .
  • the separation of the liquid part and the solids suspended therein is carried out in a relatively small area and a relatively short distance compared to the conventional systems used in the state of the art, at a cost installation and handling much lower and with a separation performance greater than 50% higher in relation to the time spent.
  • Figure 1 shows a side view of the separation tank of the present application
  • Figure 2 shows a perspective view of the tank intake and separation system of the present invention
  • FIG. 3 shows a top view of the tank intake and separation system of the present invention
  • Figure 4 shows a bottom view of the tank intake and separation system of the present invention.
  • Figure 5 shows a cross-sectional view of the intake system of the present invention.
  • the technician with ordinary skill in the art will understand that it is possible to make adjustments thereto without departing from its original scope allowing the separation of other streams. Therefore, for reasons of convenience only, the present invention is based on the separation of a stream of fresh oil from an extraction well.
  • Figure 1 is a side view of the separation tank (1) constructed in accordance with an embodiment of the present invention, in which the input current enters the intake and separation system (3) through a supply pipe (2) at a speed that guarantees adequate flow.
  • the intake and separation system consists of a main duct (4) which has a length between Y2 and 3 ⁇ 4 of the diameter of the tank, this diameter must be calculated so that the centripetal acceleration of the particles is optimal for removal to occur. of the smallest particles that you want to separate from the fluid in the system (up to 100 microns)
  • Said main duct (4) comprises in the upper part a series of upper ducts (5), said series has between 1 to 21 ducts, preferably between 5 and 9 ducts, evenly distributed along the main duct (4).
  • Said upper ducts (5) have a smaller diameter than the main duct (4).
  • the main duct (4) comprises in the lower part a series of lower ducts (6) whose number of ducts is between 1 and 21 ducts, preferably between 5 and 7 ducts, evenly distributed along the main duct (4).
  • Said upper ducts (6) have a diameter equal to or greater than that of the upper ducts but a diameter whose area is 30 to 50% smaller than that of the main duct.
  • the upper ducts (5) and the lower ducts (6) can in turn comprise smaller ducts in their upper and lower part, arranged transversely to them.
  • the upper ducts (5) have a length equal to between i and 2/3 of the length of the main duct and a diameter between 3/4 and 1/10 of the diameter of the main duct (4).
  • the lower ducts (6) have a length and a diameter between 0.7 and 1.3 times the diameter and length of the upper ducts (5).
  • the upper ducts have between 1 and 10 perforations in their upper part (7), preferably between 5 and 7 perforations (7), and between 1 and more than 21 perforations in their lower part (8), preferably between 4 and 6 perforations ( 8), where said upper and lower perforations are evenly distributed along said upper ducts (5).
  • the diameter of the upper and lower perforations is uniform and equals between 2/3 and 1/10 of the diameter of said upper ducts (5).
  • the lower ducts (6) also comprise perforations in their upper (7) and lower (8).
  • Said lower ducts (6) have between 1 and more than 21 perforations in their lower part (8), preferably between 5 and 7 perforations (8), and between 1 and more than 21 perforations in their upper part (7), preferably between 4 and 6 perforations (7).
  • the diameter of the upper and lower perforations is uniform and equals between 2/3 and 1/10 of the diameter of said lower ducts (6).
  • Figures 3 and 4 show a detail of an embodiment of the intake and separation system (3) of the present invention.
  • the distribution of both the lower (8) and upper (7) holes in the upper ducts (5) and the lower ducts (6) can be seen according to an embodiment of the present invention.
  • Figure 5 shows a cross-sectional view of the intake and separation system of the present invention, in which the junction points of the main duct (4) to the upper ducts (5) and the lower ducts (6) can be seen ).
  • the points of attachment to the upper ducts (9) have a diameter between 1/5 and 1/3 of the diameter of the main duct, while the points of attachment to the lower ducts (10) have a diameter between 1 and 1.5 times the diameter of the points of attachment to the upper ducts (9).
  • the separation tank (1) has a height between 2 and 5 times its diameter and the lower part thereof has a conical shape with a height equivalent to between 1/3 and 1/10 of the total height of the tank.
  • an outlet valve (11) that regulates the removal of solids deposited at the bottom of the tank.
  • the upper part of the tank comprises an outlet valve (12) that regulates the flow of liquid free of suspended solids that ascends to the upper part of the tank (1).
  • Oil from the well enters the tank through the feed pipeline at a speed that ensures adequate flow for separation.
  • the free water molecules present in the oil stream begin to collide with the particles of solids suspended in said stream, promoting their separation and entrainment.
  • the particles of suspended solids of greater size decant and drag the smaller particles.
  • a stream rich in suspended solids and water captured by said solids flows out of the holes in the lower part of the main duct (10), while an oil-rich stream flows out of the holes in the upper part (9).
  • the suspended solids content decreases along the main duct, so that at the end of the duct the presence of solids in the stream is minimal.
  • the device of the present invention not only removes suspended solids in liquid streams, but also improves the removal of water from crude oil streams just extracted from the well at a lower cost and in a much smaller surface area than the systems conventionally used in the state of the art.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention relates to a crude oil desanding device, including a cylindrical tank (1) and an intake and separation system (3) that consists of a main duct (4) with the end opposite to the closed supply duct (2), having a series of upper ducts (5) and lower ducts (6) of lesser diameter than said main duct (4). The upper ducts (5) and lower ducts (6) have holes through which solid particles and water flow toward the lower part of the tank (1), where an outlet valve (11) is located, and the desanded crude oil flows toward the upper part of the tank (1) from where same is extracted through another valve (12).

Description

Dispositivo desarenador de crudos  Crude dewatering device

CAMPO DE LA INVENCIÓN  FIELD OF THE INVENTION

La presente invención se relaciona con un sistema para la separación del petróleo del agua y sólidos de producción de densidad mayor al petróleo producido, tales como arena, arcillas, cuarzos, sales y otros tipos de mezclas de materiales líquidos con materiales sólidos. The present invention relates to a system for the separation of oil from water and production solids of greater density than the oil produced, such as sand, clays, quartz, salts and other types of mixtures of liquid materials with solid materials.

ANTECEDENTES BACKGROUND

En el proceso de la extracción de petróleo del subsuelo siempre existe el problema de la presencia de sólidos y agua de producción en la corriente del mismo, particularmente cuando se esta llegando al límite de la vida útil del pozo. La arena y el agua se separan del petróleo de manera natural por efecto de la gravedad, donde la arena y el agua se decantan y se pueden retirar del fondo de cualquier depósito. In the process of extracting oil from the subsoil there is always the problem of the presence of solids and production water in the same stream, particularly when it is reaching the limit of the useful life of the well. Sand and water are separated from oil naturally by gravity, where sand and water are decanted and can be removed from the bottom of any deposit.

Este proceso de separación natural es muy lento cuando se trata de separar grandes volúmenes de petróleo contaminado con arena y agua, a menos que se empleen grandes tanques o pozos de sedimentación. El costo de construir y mantener tales estructuras hace que esta opción sea muy poco práctica, particularmente en los campos de exploración donde el espacio disponible es limitado. This natural separation process is very slow when it comes to separating large volumes of oil contaminated with sand and water, unless large tanks or sedimentation wells are used. The cost of building and maintaining such structures makes this option very impractical, particularly in exploration fields where available space is limited.

En procura de encontrar otras alternativas, se han desarrollado múltiples sistemas para limpiar el petróleo y remover el agua, la arena y otros sólidos suspendidos en él, permitiendo así obtener un petróleo crudo relativamente limpio, que no va a generar efectos indeseables en los oleoductos y en otros sistemas de transporte y almacenamiento que entran en contacto con el petróleo. La mayoría de los sistemas de separación buscan mejorar la tasa a la cual se separa la arena y el agua del petróleo, pero estos requieren de grandes superficies y no son fáciles de construir en zonas cercanas a los pozos de extracción. In search of finding other alternatives, multiple systems have been developed to clean the oil and remove the water, sand and other solids suspended in it, thus allowing to obtain a relatively clean crude oil, which will not generate undesirable effects on the pipelines and in other transport and storage systems that come into contact with oil. Most separation systems seek to improve the rate at which sand and water are separated from oil, but these require large areas and are not easy to build in areas near the extraction wells.

Con el fin de reducir la necesidad del uso de grandes superficies o tanques de sedimentación de gran capacidad, los inventores de la presente invención han desarrollado un sistema innovador para mejorar la velocidad y tasa de separación del agua y los sólidos del petróleo, en este proceso no solo se usa la separación gravitacional sino las fuerzas de inercia, los diferenciales de cantidad de movimiento y las fuerzas de arrastre que ejercen los líquidos a los sólidos en el suspendidos. Esto es que también se usa energía del movimiento del agua presente en la corriente de petróleo proveniente del pozo de extracción para acelerar la separación de la arena y el petróleo. In order to reduce the need for the use of large surfaces or large capacity sedimentation tanks, the inventors of the present invention have developed an innovative system to improve the speed and rate of separation of water and petroleum solids, in this process not only gravitational separation is used but the forces of inertia, the differentials of amount of movement and the drag forces exerted by liquids on solids in the suspended. This is that energy from the movement of water present in the oil stream from the extraction well to accelerate the separation of sand and oil.

La presente invención se basa en la dinámica de los materiales con diferentes gravedades específicas con el fin de promover la separación de la arena y otros sólidos suspendidos de una corriente de petróleo. El principio consiste básicamente en hacer fluir la corriente de los fluidos de producción recién extraída del pozo por un espacio en donde se potencian las diferencias de fuerzas de inercia, cantidad de movimiento y arrastre con el fin de propiciar el contacto entre el agua presente en la corriente y los sólidos suspendidos, logrando así una separación de los sólidos y propiciando su separación por efecto de la gravedad. Este sistema tiene como una de sus características principales que la separación es dinámica y estable o sea que no hay acumulación de materiales en el sistema de tratamiento. The present invention is based on the dynamics of materials with different specific gravities in order to promote the separation of sand and other suspended solids from an oil stream. The principle basically consists in making the flow of production fluids fresh from the well flow through a space where differences in inertia forces, amount of movement and drag are enhanced in order to promote contact between the water present in the current and suspended solids, thus achieving a separation of solids and promoting their separation due to gravity. This system has as one of its main characteristics that the separation is dynamic and stable, that is, there is no accumulation of materials in the treatment system.

La solicitud de patente WO 2004/004863 enseña un proceso para la separación de arena del petróleo en el cual se emplea un tanque pequeño en el cual se fomenta la separación de la arena mediante el uso de irradiación ultrasónica para llevar a cabo la separación en un tanque horizontal relativamente pequeño. Dicho proceso es tecnológicamente complejo y costoso de mantener, por lo que es necesario encontrar una solución diferente de menor costo. Patent application WO 2004/004863 teaches a process for the separation of sand from oil in which a small tank is used in which the separation of the sand is encouraged by the use of ultrasonic irradiation to carry out the separation in a relatively small horizontal tank. This process is technologically complex and expensive to maintain, so it is necessary to find a different solution at a lower cost.

Por otro lado, la solicitud de patente US 5.770.078 describe un aparato para separar mezclas de líquidos y partículas finas suspendidas en estos. El aparato del arte previo consiste de un tanque vertical en la parte lata del cual se coloca una lámina perforada, debajo de la cual se desprenden una serie de mamparas que forman una retícula. El líquido con las partículas suspendidas ingresa por la parte baja del tanque y asciende, pasando por la retícula de mamparas y por la lámina perforada, saliendo por la parte superior del tanque con un contenido menor de partículas suspendidas. Si bien dicho sistema es eficiente para remover partículas suspendidas en fluidos poco viscosos, presenta problemas de obstrucción cuando se emplean fluidos como el petróleo crudo mezclado con arena. Además, el dispositivo del arte previo no permite retirar de manera simultánea parte del agua comprendida en la corriente de petróleo crudo. On the other hand, patent application US 5,770,078 describes an apparatus for separating mixtures of liquids and fine particles suspended therein. The prior art apparatus consists of a vertical tank in the can portion of which a perforated sheet is placed, under which a series of screens that form a grid are detached. The liquid with the suspended particles enters the lower part of the tank and ascends, passing through the screen grid and through the perforated sheet, leaving the upper part of the tank with a smaller content of suspended particles. Although this system is efficient for removing suspended particles in low-viscosity fluids, it presents obstruction problems when fluids such as crude oil mixed with sand are used. In addition, the prior art device does not allow simultaneous removal of part of the water included in the crude oil stream.

Por lo tanto, existe la necesidad de un sistema que permita trabajar con fluidos altamente viscosos y que además posibilite la remoción no solo de los sólidos suspendidos sino también del agua presente en corrientes de petróleo crudo. RESUMEN Therefore, there is a need for a system that allows working with highly viscous fluids and that also allows the removal not only of suspended solids but also of water present in crude oil streams. SUMMARY

La presente invención se dirige a un tanque desarenador que comprende un sistema de entrada que consiste de un ducto principal por el que se alimenta una corriente de petróleo proveniente de un pozo de extracción. Dicho ducto tiene en la parte superior un arreglo de 1 a 21 ductos de menor diámetro, dispuestos de manera transversal al ducto principal y distribuidos de manera uniforme a lo largo del mismo. También comprende en su parte inferior un arreglo de 1 a 21 ductos del mismo o mayor diámetro de los que se encuentran en la parte superior, dispuestos a su vez de manera transversal al ducto principal y distribuidos de manera uniforme a lo largo del mismo. El número de ductos presente en la parte superior e inferior del ducto principal depende esencialmente de las necesidades de separación y el caudal a manejar. The present invention is directed to a dewatering tank comprising an inlet system consisting of a main pipeline through which a stream of oil from an extraction well is fed. Said pipeline has an arrangement of 1 to 21 pipelines of smaller diameter, arranged transversely to the main pipeline and distributed uniformly along it. It also comprises in its lower part an arrangement of 1 to 21 pipelines of the same or larger diameter than those in the upper part, arranged in turn transversely to the main duct and distributed uniformly along it. The number of ducts present in the upper and lower part of the main duct depends essentially on the separation needs and the flow to be handled.

Los ductos menores ubicados en la parte superior e inferior del ducto principal pueden a su vez comprender ductos aún más pequeños ubicados en las partes superior e inferior de los mismos, respectivamente. Los ductos en el lado superior del ducto principal comprenden una serie de perforaciones en su lado superior e inferior, distribuidas uniformemente a lo largo de los mismos. Estas perforaciones pueden ser del mismo o de mayor diámetro en la parte inferior en comparación con la parte superior. Lo mismo sucede con los ductos que se encuentran en la parte inferior del ducto principal. El ducto principal se encuentra abierto en uno de sus extremos y generalmente cerrado en el otro. The smaller ducts located in the upper and lower part of the main duct may in turn comprise even smaller ducts located in the upper and lower parts thereof, respectively. The ducts on the upper side of the main duct comprise a series of perforations on its upper and lower side, evenly distributed along them. These perforations can be of the same or larger diameter at the bottom compared to the top. The same goes for the ducts found in the lower part of the main duct. The main duct is open at one end and generally closed at the other.

Este arreglo de tuberías ubicado en el tercio superior de un tanque de separación cuya altura equivale de a y 10 veces su diámetro, el cual a su vez comprende un fondo en forma cónica, por el cual se retira la arena sedimentada. Por la parte superior del tanque se remueve el petróleo libre de arena y, con menor contenido de , agua y otros sólidos suspendidos que en la corriente original. . This arrangement of pipes located in the upper third of a separation tank whose height is equivalent to a and 10 times its diameter, which in turn comprises a conical bottom, by which sedimented sand is removed. Sand-free oil and, with a lower content of water, water and other suspended solids than in the original stream are removed from the top of the tank. .

De acuerdo con el sistema propuesto, la separación de la parte líquida y los sólidos suspendidos en la misma se lleva a cabo en un área relativamente pequeña y un trayecto relativamente corto en comparación con los sistemas convencionales empleados en el estado del arte, a un costo de instalación y manejo mucho menor y con un rendimiento de separación mayor al 50% superior en relación con el tiempo empleado. BREVE DESCRIPCIÓN DE LOS DIBUJOS According to the proposed system, the separation of the liquid part and the solids suspended therein is carried out in a relatively small area and a relatively short distance compared to the conventional systems used in the state of the art, at a cost installation and handling much lower and with a separation performance greater than 50% higher in relation to the time spent. BRIEF DESCRIPTION OF THE DRAWINGS

La Figura 1 muestra una vista lateral del tanque de separación de la presente solicitud; Figure 1 shows a side view of the separation tank of the present application;

La figura 2 muestra una vista en perspectiva del sistema de admisión y separación del tanque de la presente invención;  Figure 2 shows a perspective view of the tank intake and separation system of the present invention;

La figura 3 muestra una vista superior del sistema de admisión y separación del tanque de la presente invención;  Figure 3 shows a top view of the tank intake and separation system of the present invention;

La figura 4 muestra una vista inferior del sistema de admisión y separación del tanque de la presente invención  Figure 4 shows a bottom view of the tank intake and separation system of the present invention.

La figura 5 muestra una vista de corte de sección transversal del sistema de admisión de la presente invención.  Figure 5 shows a cross-sectional view of the intake system of the present invention.

DESCRIPCIÓN DETALLADA DE LA INVENCIÓN DETAILED DESCRIPTION OF THE INVENTION

Aunque la invención se divulga para la separación de petróleo y materiales sólidos suspendidos en el mismo, el técnico con habilidad ordinaria en la materia entenderá que es posible realizar ajustes a la misma sin alejarse de su alcance original permitiendo la separación de otras corrientes. Por lo tanto, por razones de conveniencia únicamente, la presente invención se base en la separación de una corriente de petróleo fresca proveniente de un pozo de extracción. Although the invention is disclosed for the separation of oil and solid materials suspended therein, the technician with ordinary skill in the art will understand that it is possible to make adjustments thereto without departing from its original scope allowing the separation of other streams. Therefore, for reasons of convenience only, the present invention is based on the separation of a stream of fresh oil from an extraction well.

La figura 1 es una vista lateral del tanque de separación (1) construido de acuerdo con una modalidad de la presente invención, en el cual la corriente de entrada ingresa al sistema de admisión y separación (3) por un ducto de alimentación (2) a una velocidad tal que garantiza un flujo adecuado. El sistema de admisión y separación consiste de un ducto principal (4) el cual tiene una longitud de entre Y2 y ¾ del diámetro del tanque este diámetro debe ser calculado para que la aceleración centrípeta de las partículas sea la óptima para que se produzca la remoción de las partículas más pequeñas que se desean separar del fluido en el sistema ( hasta 100 micrones) Figure 1 is a side view of the separation tank (1) constructed in accordance with an embodiment of the present invention, in which the input current enters the intake and separation system (3) through a supply pipe (2) at a speed that guarantees adequate flow. The intake and separation system consists of a main duct (4) which has a length between Y2 and ¾ of the diameter of the tank, this diameter must be calculated so that the centripetal acceleration of the particles is optimal for removal to occur. of the smallest particles that you want to separate from the fluid in the system (up to 100 microns)

Dicho ducto principal (4) comprende en la parte superior una serie de ductos superiores (5), dicha serie tiene entre 1 a 21 ductos, preferiblemente entre 5 y 9 ductos, distribuidos uniformemente a lo largo del ducto principal (4). Dichos ductos superiores (5) tienen un diámetro menor al del ducto principal (4). Said main duct (4) comprises in the upper part a series of upper ducts (5), said series has between 1 to 21 ducts, preferably between 5 and 9 ducts, evenly distributed along the main duct (4). Said upper ducts (5) have a smaller diameter than the main duct (4).

Así mismo, el ducto principal (4) comprende en la parte inferior una serie de ductos inferiores (6) cuyo número ductos está entre 1 y 21 ductos, preferiblemente entre 5 y 7 ductos, distribuidos uniformemente a lo largo del ducto principal (4). Dichos ductos superiores (6) tienen un diámetro igual o mayor al de los ductos de la parte superior pero un diámetro cuya área sea del 30 al 50 % inferior a la del ducto principal . En otra modalidad preferida, los ductosuperiores (5) y los ductos inferiores (6) pueden a su vez comprender ductos más pequeños en su parte superior e inferior, dispuestos de manera transversal a los mismos. Likewise, the main duct (4) comprises in the lower part a series of lower ducts (6) whose number of ducts is between 1 and 21 ducts, preferably between 5 and 7 ducts, evenly distributed along the main duct (4). Said upper ducts (6) have a diameter equal to or greater than that of the upper ducts but a diameter whose area is 30 to 50% smaller than that of the main duct. In another preferred embodiment, the upper ducts (5) and the lower ducts (6) can in turn comprise smaller ducts in their upper and lower part, arranged transversely to them.

Los ductos superiores (5) tienen una longitud igual a entre i y 2/3 de la longitud del ducto principal y un diámetro entre 3/4 y un 1/10 del diámetro del ducto principal (4). Por otro lado, los ductos inferiores (6) tienen una longitud y un diámetro entre 0.7 y 1.3 veces el diámetro y la longitud de los ductos superiores (5). The upper ducts (5) have a length equal to between i and 2/3 of the length of the main duct and a diameter between 3/4 and 1/10 of the diameter of the main duct (4). On the other hand, the lower ducts (6) have a length and a diameter between 0.7 and 1.3 times the diameter and length of the upper ducts (5).

En la figura 2 se puede apreciar una vista del sistema de admisión, en la cual se puede observar que los tanto ductos superiores (5) como los ductos inferiores (6) se encuentran dispuestos de manera no axial al ducto principal (4) y presentan perforaciones modificadas tanto en su parte superior (7) como en su parte inferior (8). In Figure 2 a view of the intake system can be seen, in which it can be seen that both the upper ducts (5) and the lower ducts (6) are arranged non-axially to the main duct (4) and have modified perforations both in its upper part (7) and in its lower part (8).

Los ductos superiores presentan entre 1 y 10 perforaciones en su parte superior (7), preferiblemente entre 5 y 7 perforaciones (7), y entre 1 y mas de 21 perforaciones en su parte inferior (8), preferiblemente entre 4 y 6 perforaciones (8), donde dichas perforaciones tanto superiores como inferiores se encuentran distribuidas uniformemente a lo largo de dichos ductos superiores (5). El diámetro de las perforaciones tanto superiores como inferiores es uniforme y equivale a entre 2/3 y 1/10 del diámetro de dichos ductos superiores (5). The upper ducts have between 1 and 10 perforations in their upper part (7), preferably between 5 and 7 perforations (7), and between 1 and more than 21 perforations in their lower part (8), preferably between 4 and 6 perforations ( 8), where said upper and lower perforations are evenly distributed along said upper ducts (5). The diameter of the upper and lower perforations is uniform and equals between 2/3 and 1/10 of the diameter of said upper ducts (5).

Por otro lado, los ductos inferiores (6) también comprenden perforaciones en su parte superior (7) e inferior (8). Dichos ductos inferiores (6) presentan entre 1 y mas de 21 perforaciones en su parte inferior (8), preferiblemente entre 5 y 7 perforaciones (8), y entre 1 y mas de 21 perforaciones en su parte superior (7), preferiblemente entre 4 y 6 perforaciones (7). El diámetro de las perforaciones tanto superiores como inferiores es uniforme y equivale a entre 2/3 y 1/10 del diámetro de dichos ductos inferiores (6). On the other hand, the lower ducts (6) also comprise perforations in their upper (7) and lower (8). Said lower ducts (6) have between 1 and more than 21 perforations in their lower part (8), preferably between 5 and 7 perforations (8), and between 1 and more than 21 perforations in their upper part (7), preferably between 4 and 6 perforations (7). The diameter of the upper and lower perforations is uniform and equals between 2/3 and 1/10 of the diameter of said lower ducts (6).

Las figuras 3 y 4 muestran un detalle de una modalidad del sistema de admisión y separación (3) de la presente invención. En estas figuras se puede apreciar la distribución de los orificios tanto inferiores (8) como superiores (7) en los ductos superiores (5) y los ductos inferiores (6) de acuerdo a una modalidad de la presente invención. La figura 5 muestra un corte de la sección transversal del sistema de admisión y separación de la presente invención, en el cual se pueden apreciar los puntos de unión del ducto principal (4) a los ductos superiores (5) y a los ductos inferiores (6). Los puntos de unión a los ductos superiores (9) tienen un diámetro entre 1 /5 y 1 /3 del diámetro del ducto principal, en tanto que los puntos de unión a los ductos inferiores (10) tienen un diámetro entre 1 y 1.5 veces el diámetro de los puntos de unión a los ductos superiores (9). Figures 3 and 4 show a detail of an embodiment of the intake and separation system (3) of the present invention. In these figures the distribution of both the lower (8) and upper (7) holes in the upper ducts (5) and the lower ducts (6) can be seen according to an embodiment of the present invention. Figure 5 shows a cross-sectional view of the intake and separation system of the present invention, in which the junction points of the main duct (4) to the upper ducts (5) and the lower ducts (6) can be seen ). The points of attachment to the upper ducts (9) have a diameter between 1/5 and 1/3 of the diameter of the main duct, while the points of attachment to the lower ducts (10) have a diameter between 1 and 1.5 times the diameter of the points of attachment to the upper ducts (9).

El tanque de separación (1) tiene una altura entre 2 y 5 veces su diámetro y la parte inferior del mismo tiene una forma cónica con una altura equivalente a entre 1/3 y 1/10 de la altura total del tanque. En la base del tanque se encuentra una válvula de salida (11) que regula la remoción de los sólidos depositados en el fondo del tanque. Adicionalmente, la parte superior del tanque comprende una válvula de salida (12) que regula el flujo de líquido libre de sólidos suspendidos que asciende a la parte alta del tanque (1). The separation tank (1) has a height between 2 and 5 times its diameter and the lower part thereof has a conical shape with a height equivalent to between 1/3 and 1/10 of the total height of the tank. At the base of the tank is an outlet valve (11) that regulates the removal of solids deposited at the bottom of the tank. Additionally, the upper part of the tank comprises an outlet valve (12) that regulates the flow of liquid free of suspended solids that ascends to the upper part of the tank (1).

Sin querer ceñirse a una teoría específica, el solicitante propone el siguiente principio de operación para el sistema de su invención. El petróleo proveniente del pozo entra al tanque por el ducto de alimentación a una velocidad tal que garantiza un flujo adecuado para la separación. A esta velocidad y en el espacio reducido del ducto principal (4), las moléculas de agua libre presentes en la corriente de petróleo comienzan a colisionar con las partículas de sólidos suspendidos en dicha corriente fomentando la separación y el arrastre de los mismos. De igual manera, debido al flujo las partículas de sólidos suspendidos de mayor tamaño se decantan y arrastran las partículas más pequeñas. Por los orificios en la parte inferior del ducto principal (10) sale una corriente rica en sólidos suspendidos y agua capturada por dichos sólidos, en tanto que por los orificios de la parte superior (9) sale una corriente rica en petróleo. El contenido de sólidos suspendido disminuye a lo largo del ducto principal, de tal manera que al final de dicho ducto la presencia de sólidos en la corriente es mínima. Without wishing to adhere to a specific theory, the applicant proposes the following principle of operation for the system of his invention. Oil from the well enters the tank through the feed pipeline at a speed that ensures adequate flow for separation. At this speed and in the reduced space of the main duct (4), the free water molecules present in the oil stream begin to collide with the particles of solids suspended in said stream, promoting their separation and entrainment. Likewise, due to the flow the particles of suspended solids of greater size decant and drag the smaller particles. A stream rich in suspended solids and water captured by said solids flows out of the holes in the lower part of the main duct (10), while an oil-rich stream flows out of the holes in the upper part (9). The suspended solids content decreases along the main duct, so that at the end of the duct the presence of solids in the stream is minimal.

Este proceso se repite nuevamente en los ductos inferiores (6) y superiores (5) unidos al ducto principal. En los ductos inferiores (6) los sólidos suspendidos fomentan aún más la separación de sólidos y agua de la corriente de petróleo, en tanto que en los ductos superiores (5) el petróleo al ser forzado por un área aún menor promueve la unión de las gotas de agua dispersas y los sólidos suspendidos restantes, logrando su separación. Por lo tanto, el dispositivo de la presente invención no solo remueve sólidos suspendidos en corrientes líquidas, sino también mejora la remoción de agua de corrientes de petróleo crudo recién extraído del pozo a un costo menor y en un área superficial mucho más pequeña que los sistemas empleados convencionalmente en el estado del arte. This process is repeated again in the lower (6) and upper (5) ducts connected to the main duct. In the lower pipelines (6) the suspended solids further promote the separation of solids and water from the oil stream, while in the upper pipelines (5) the oil being forced by an even smaller area promotes the union of the dispersed water drops and the remaining suspended solids, achieving their separation. Therefore, the device of the present invention not only removes suspended solids in liquid streams, but also improves the removal of water from crude oil streams just extracted from the well at a lower cost and in a much smaller surface area than the systems conventionally used in the state of the art.

La invención aquí descrita corresponde a una modalidad preferida de la misma, para el técnico con habilidad ordinaria en la materia será posible llevar a cabo modificaciones y alteraciones al objeto de la presente invención sin alejarse del alcance de la misma. La anterior descripción no debe ser considerada como limitante, ya que la invención será debidamente limitada por el capítulo reivindicatorío a continuación. The invention described herein corresponds to a preferred embodiment thereof, for the technician with ordinary skill in the art it will be possible to carry out modifications and alterations to the object of the present invention without departing from the scope thereof. The above description should not be considered as limiting, since the invention will be duly limited by the claim chapter below.

Claims

REIVINDICACIONES 1. Dispositivo para la separación de sólidos suspendidos en una corriente líquida, caracterizado porque comprende: 1. Device for separating suspended solids in a liquid stream, characterized in that it comprises: a) un tanque (1) cilindrico;  a) a cylindrical tank (1); b) un sistema de admisión y separación (3) que consta de un ducto principal (4) que a su vez comprende una serie de ductos en su parte superior (5) e inferior (6) de menor diámetro que dicho ducto principal (4), los cuales están distribuidos uniformemente a lo largo del mismo; y  b) an intake and separation system (3) consisting of a main duct (4) which in turn comprises a series of ducts in its upper (5) and lower (6) of smaller diameter than said main duct (4 ), which are distributed evenly throughout it; Y c) un ducto de alimentación (2) para dicho sistema de admisión y separación.  c) a supply pipe (2) for said intake and separation system. 2. El dispositivo de acuerdo con la reivindicación 1, caracterizado porque el ducto principal (4) tiene una longitud de entre Y2 y ¾ del diámetro Del tanque. 2. The device according to claim 1, characterized in that the main duct (4) has a length between Y2 and ¾ of the diameter of the tank. 3. El dispositivo de acuerdo con la reivindicación 2, caracterizado porque la serie de ductos superiores (5) comprende entre 1 a de 21 ductos, preferiblemente entre 5 y 9 ductos. The device according to claim 2, characterized in that the series of upper ducts (5) comprises between 1 to 21 ducts, preferably between 5 and 9 ducts. 4. El dispositivo de acuerdo con la reivindicación 3, caracterizado porque la serie de ductos inferiores (6) comprende entre 1 y mas de 21 ductos, preferiblemente entre 5 y 7 ductos The device according to claim 3, characterized in that the series of lower ducts (6) comprises between 1 and more than 21 ducts, preferably between 5 and 7 ducts 5. El dispositivo de acuerdo con la reivindicación 4, caracterizado porque los ductos inferiores (6) tienen diámetro igual o mayor a los ductos superiores (5) pero inferior al del ducto principal (4). The device according to claim 4, characterized in that the lower ducts (6) have a diameter equal to or greater than the upper ducts (5) but smaller than that of the main duct (4). 6. El dispositivo de acuerdo con la reivindicación 3, caracterizado porque los ductos superiores (5) tienen una longitud igual a entre
Figure imgf000010_0001
y 2/3 de la longitud del ducto principal y un diámetro entre 3/4 y menos de 1/10 del diámetro del ducto principal
6. The device according to claim 3, characterized in that the upper ducts (5) have a length equal to between
Figure imgf000010_0001
and 2/3 of the length of the main duct and a diameter between 3/4 and less than 1/10 of the diameter of the main duct
7. El dispositivo de acuerdo con la reivindicación 4, caracterizado porque los ductos inferiores (6) tienen una longitud y un diámetro entre 0.7 y 1.3 veces el diámetro y la longitud de los ductos superiores (5). The device according to claim 4, characterized in that the lower ducts (6) have a length and a diameter between 0.7 and 1.3 times the diameter and the length of the upper ducts (5). 8. El dispositivo de acuerdo con cualquiera de las reivindicaciones anteriores, caracterizado porque que tanto los ductos superiores (5) como los ductos inferiores (6) se encuentran dispuestos de manera no axial al ducto principal (4). 8. The device according to any of the preceding claims, characterized in that both the upper ducts (5) as the lower ducts (6) are arranged non-axially to the main duct (4). 9. El dispositivo de acuerdo con la reivindicación 8, caracterizado porque los ductos superiores (5) y los ductos inferiores (6) opcionalmente comprenden ductos más pequeños en su parte superior e inferior, dispuestos de manera no axial a los mismos. The device according to claim 8, characterized in that the upper ducts (5) and the lower ducts (6) optionally comprise smaller ducts in their upper and lower part, arranged non-axially thereto. 10. El dispositivo de acuerdo con la reivindicación 8, caracterizado porque los ductos superiores (5) y los ductos inferiores (6) presentan perforaciones tanto en su parte superior (7) como en su parte inferior (8). The device according to claim 8, characterized in that the upper ducts (5) and the lower ducts (6) have perforations both in their upper part (7) and in their lower part (8). 11. El dispositivo de acuerdo con la reivindicación 10, caracterizado porque los ductos superiores presentan entre 1 y mas de 21 perforaciones en su parte superior (7), preferiblemente entre 5 y 7 perforaciones, y entre 1 y mas de 21 perforaciones en su parte inferior (8), preferiblemente entre 4 y 6, donde dichas perforaciones, tanto superiores como inferiores, se encuentran distribuidas uniformemente a lo largo de dichos ductos superiores (5). The device according to claim 10, characterized in that the upper ducts have between 1 and more than 21 perforations in their upper part (7), preferably between 5 and 7 perforations, and between 1 and more than 21 perforations in their part lower (8), preferably between 4 and 6, where said perforations, both upper and lower, are evenly distributed along said upper ducts (5). 12. El dispositivo de acuerdo con la reivindicación 11, caracterizado porque el diámetro de las perforaciones tanto superiores (7) como inferiores (8) es uniforme y equivale a entre 2/3 y 1/10 del diámetro de dichos ductos superiores. 12. The device according to claim 11, characterized in that the diameter of both the upper (7) and lower (8) perforations is uniform and equals between 2/3 and 1/10 of the diameter of said upper ducts. 13. El dispositivo de acuerdo con la reivindicación 9, caracterizado porque los ductos inferiores (6) comprenden perforaciones en su parte superior (7) e inferior (8). 13. The device according to claim 9, characterized in that the lower ducts (6) comprise perforations in their upper (7) and lower (8). 14. El dispositivo de acuerdo con la reivindicación 12, caracterizado porque dichos ductos inferiores (6) presentan entre 1 y mas de 21 perforaciones en su parte inferior (8), preferiblemente entre 5 y 7 perforaciones, y entre 1 y mas de 21 perforaciones en su parte superior (7), preferiblemente entre 4 y 6 perforaciones, donde dichas perforaciones, tanto superiores como inferiores, se encuentran distribuidas uniformemente a lo largo de dichos ductos superiores (6). 14. The device according to claim 12, characterized in that said lower ducts (6) have between 1 and more than 21 perforations in their lower part (8), preferably between 5 and 7 perforations, and between 1 and more than 21 perforations in its upper part (7), preferably between 4 and 6 perforations, where said perforations, both upper and lower, are uniformly distributed along said upper ducts (6). 15. El dispositivo de acuerdo con la reivindicación 14, caracterizado porque el diámetro de las perforaciones tanto superiores (7) como inferiores (8) es uniforme y equivale a entre 2/3 y 1/10 del diámetro de dichos ductos inferiores. 15. The device according to claim 14, characterized in that the diameter of the perforations both upper (7) and lower (8) is uniform and equals between 2/3 and 1/10 of the diameter of said lower ducts. 16. El dispositivo de acuerdo con cualquiera de las reivindicaciones anteriores, caracterizado porque los ductos superiores (5) y los ductos inferiores (6) se encuentran unidos al ducto principal en puntos de unión (9, 10). 16. The device according to any of the preceding claims, characterized in that the upper ducts (5) and the lower ducts (6) are connected to the main duct at junction points (9, 10). 17. El dispositivo de acuerdo con la reivindicación 16, caracterizado porque los puntos de unión a los ductos superiores (9) tienen un diámetro entre 1/5 y 1/3 del diámetro del ducto principal, en tanto que los puntos de unión a los ductos inferiores (10) tienen un diámetro entre 1 y 1.5 veces el diámetro de los puntos de unión a los ductos superiores (9)· 17. The device according to claim 16, characterized in that the points of attachment to the upper ducts (9) have a diameter between 1/5 and 1/3 of the diameter of the main duct, while the points of attachment to the lower ducts (10) have a diameter between 1 and 1.5 times the diameter of the points of attachment to the upper ducts (9) · 18. El dispositivo de acuerdo con la reivindicación 1, caracterizado porque el tanque (1) tiene una altura entre 2 y mas de 10 veces su diámetro. 18. The device according to claim 1, characterized in that the tank (1) has a height between 2 and more than 10 times its diameter. 19. El dispositivo de acuerdo con la reivindicación 18, caracterizado porque la parte inferior del tanque (1) tiene una forma cónica con una altura equivalente a entre l/3 y l/10 de la altura total del tanque. 19. The device according to claim 18, characterized in that the lower part of the tank (1) has a conical shape with a height equivalent to between 1/3 and 1/10 of the total tank height. 20. El dispositivo de acuerdo con cualquiera de las reivindicaciones precedentes, caracterizado porque en la base del tanque se encuentra una válvula de salida (11) que regula la remoción de los sólidos depositados en el fondo del tanque. 20. The device according to any of the preceding claims, characterized in that at the base of the tank there is an outlet valve (11) that regulates the removal of solids deposited at the bottom of the tank. 21. El dispositivo de acuerdo con la reivindicación 20, caracterizado porque la parte superior del tanque comprende una válvula de salida (12) que regula el flujo de líquido libre de sólidos suspendidos, que asciende a la parte alta del tanque (1). 21. The device according to claim 20, characterized in that the upper part of the tank comprises an outlet valve (12) that regulates the flow of liquid free of suspended solids, which ascends to the upper part of the tank (1). 22. El dispositivo de acuerdo con la reivindicación 1, donde el sistema de admisión y separación (3) se encuentra ubicado en el tercio superior del tanque (1). 22. The device according to claim 1, wherein the intake and separation system (3) is located in the upper third of the tank (1). 23. El dispositivo de acuerdo con la reivindicación 2, caracterizado porque el ducto principal (4) tiene el extremo opuesto al ducto de alimentación (2) cerrado. 23. The device according to claim 2, characterized in that the main duct (4) has the opposite end to the closed feed duct (2).
PCT/IB2011/052394 2010-07-22 2011-05-31 Crude oil desanding device Ceased WO2012010990A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030150324A1 (en) * 2002-02-08 2003-08-14 West Hugh M. System and method of separating entrained immiscible liquid component of an inlet stream
WO2004004863A1 (en) * 2002-07-04 2004-01-15 Accentus Plc Seperation of oil from sand
US20080185350A1 (en) * 2007-02-05 2008-08-07 Koch-Glitsch, Lp Method and apparatus for separating oil sand particulates from a three-phase stream

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030150324A1 (en) * 2002-02-08 2003-08-14 West Hugh M. System and method of separating entrained immiscible liquid component of an inlet stream
WO2004004863A1 (en) * 2002-07-04 2004-01-15 Accentus Plc Seperation of oil from sand
US20080185350A1 (en) * 2007-02-05 2008-08-07 Koch-Glitsch, Lp Method and apparatus for separating oil sand particulates from a three-phase stream

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