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WO2012005159A1 - Structure for installing a battery pack - Google Patents

Structure for installing a battery pack Download PDF

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Publication number
WO2012005159A1
WO2012005159A1 PCT/JP2011/065012 JP2011065012W WO2012005159A1 WO 2012005159 A1 WO2012005159 A1 WO 2012005159A1 JP 2011065012 W JP2011065012 W JP 2011065012W WO 2012005159 A1 WO2012005159 A1 WO 2012005159A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery
battery pack
attachment
identification protrusion
identification
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2011/065012
Other languages
French (fr)
Japanese (ja)
Inventor
一俊 荻野
竜之助 熊谷
修二 吉川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Makita Corp
Original Assignee
Makita Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Makita Corp filed Critical Makita Corp
Publication of WO2012005159A1 publication Critical patent/WO2012005159A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a structure for attaching the battery pack to an electric tool that is a power tool such as a hand-held electric plane or a cutting machine and includes the battery pack as a power source.
  • battery pack battery
  • Battery-type electric tools have been rapidly spreading in recent years because they can be used in various workplaces with or without power supply equipment or without using an extension cord or the like.
  • a rechargeable battery pack that can be used repeatedly by removing it from the tool body side and charging has become the mainstream.
  • an insertion type or a slide type is provided as an attachment method to the tool body.
  • battery packs of various standard voltages such as 14.4V and 18V are provided corresponding to the specifications (rated voltage) of the tool body to be attached.
  • Patent Document 1 a battery pack that conforms to the specifications can be slid and attached to the mounting restricting portion provided in the battery mounting portion of the tool body without interference and is not compatible.
  • the identification protrusion provided on the battery pack cannot pass through the attachment restricting portion on the tool body side and cannot be slid further, and as a result, this non-compliant battery cannot be attached.
  • Patent Document 2 discloses a technique for preventing erroneous mounting of a battery pack that is not a slide type but a plug-in type.
  • a protrusion or groove is provided in the battery mounting portion (terminal block) of the tool body for identifying a slide-mounted battery pack, and a protrusion or groove is also provided on the battery pack side correspondingly.
  • a technique for preventing erroneous mounting of an incompatible battery pack by providing a groove is disclosed.
  • the battery mounting part of the tool main body is provided with an identification projection part for preventing erroneous mounting on a terminal block prepared as a separate part while making the slide rail part, etc. common to the parts.
  • an identification projection part for preventing erroneous mounting on a terminal block prepared as a separate part while making the slide rail part, etc. common to the parts.
  • the identification protrusion when adopting a configuration that prevents the wrong mounting of a non-compliant battery by providing an identification protrusion for preventing erroneous mounting on the terminal block of the tool body, the identification protrusion is limited while sharing parts. Since it is necessary to shift the position little by little in the narrow space formed, the identification protrusion may be forced to be thin (thinned). However, since the identification protrusion for preventing erroneous mounting is generally formed integrally with a resin terminal block, the durability of the identification protrusion decreases if the identification protrusion is thinned. .
  • the identification protrusion is easily damaged due to an impact at the time of interference. It is an object of the present invention to enhance the durability of the identification protrusion in the case where an identification protrusion that restricts the sliding motion at the time of attachment is provided to prevent the attachment of a non-compliant battery pack that does not conform to the specifications of the tool body. .
  • 1st invention is the attachment structure with respect to the battery attachment part of the battery pack in the electric tool which attaches a battery pack to the battery attachment part of a tool main body, and uses it as a power supply
  • a battery is attached to one or both of a battery attachment part or a battery pack.
  • An identification protrusion is provided for restricting the attachment of a battery pack outside the specification to the attachment portion, and for identifying whether the battery is a compatible battery that does not conform to the specification or a non-compliant battery.
  • the mounting structure is formed of a material having a strength higher than that of the battery mounting portion or the battery pack.
  • the identification protrusion provided for identifying whether or not the battery pack conforms to, for example, the rated voltage (specification) of the tool body is stronger than the material of the battery mounting portion on which the battery pack is provided.
  • the metal material identification protrusion is a battery mounting portion of the tool body, for example, a configuration provided on a resin terminal block, a configuration provided on a resin battery pack housing, or a configuration provided on both.
  • the metal identification projection can be provided by insert molding when resin molding is performed.
  • the battery mounting portion of the tool body has the terminal block including the plus terminal and the minus terminal, the terminal block is manufactured by resin molding, and the identification protrusion is the resin.
  • the durability of the identification protrusions can be increased as compared with the prior art, for example, by separately producing a metal material having a higher strength, for example, by insert molding.
  • a second invention is an attachment structure according to the first invention, wherein the material of the identification protrusion is a metal.
  • the battery pack or the battery mounting portion is made of resin
  • the identification protrusion is made of metal.
  • the identification protrusions such as a metal plate separately manufactured at the time of resin molding of the battery mounting portion or the battery pack can be assembled by insert molding.
  • a third invention is an attachment structure according to the second invention, wherein the identification protrusion is a metal plate. According to the third aspect of the invention, since the identification protrusion can be made thinner than the conventional resin identification protrusion while ensuring its durability, the arrangement portion is limited without being largely moved. In a narrow space, it is possible to cope with a wider variety of standards mainly for the output voltage of the battery pack.
  • the identification protrusion is provided in the battery attachment portion, and the battery attachment portion is a positive electrode extending along the attachment direction of the battery pack.
  • the mounting structure includes a terminal and a negative electrode terminal, and the identification protrusion is disposed on the side of the positive electrode terminal or the negative electrode terminal.
  • the identification protrusion is disposed between the plus terminal and the minus terminal or between the extended lines of both terminals.
  • the identification protrusion is arranged on the front side in the mounting direction with respect to the plus terminal and the tip of the minus terminal.
  • the suitability of the specification of the battery pack is identified by the identification protrusion before the positive and negative contacts of the battery pack are connected to the positive and negative terminals of the battery mounting portion.
  • the battery mounting portion is a mounting structure in which a plus terminal, a minus terminal, and an identification protrusion are provided on a resin terminal block.
  • An eighth invention is an attachment structure of a battery pack to a charger for removing a battery pack used as a power source of the electric tool from the electric tool for charging, and is attached to one or both of the battery pack and the battery receiving portion of the charger.
  • the battery is equipped with an identification protrusion for restricting the attachment of the battery pack outside the specification to the battery receiving part and identifying whether the battery is a compatible battery or a non-compliant battery.
  • This is a mounting structure in which the protruding portion is formed of a material having a strength higher than that of the battery pack or the battery receiving portion.
  • the battery pack can be removed from the battery mounting portion of the tool body and charged by the charger. If the battery pack is a non-compliant battery that does not meet the specifications when attached to the charger, for example, the metal identification protrusion cannot interfere with the battery pack, and the battery pack outside the specifications cannot be It is prevented from being attached to.
  • a ninth invention is the battery pack according to any one of the first to eighth inventions, in addition to a battery pack that does not conform to the rated voltage of the power tool or the charger, as an out-of-specification battery. It is the attachment structure for the adapter main body of the battery adapter that supplies the power to the power tool via the adapter main body.
  • a ninth aspect of the present invention in any one of the first to eighth aspects, in addition to a battery pack mounting structure for a power tool body, a battery pack mounting structure for a charger, or a battery adapter for a tool body.
  • This is a configuration applied to the mounting structure.
  • various types of battery packs are mounted, and the durability of the identification protrusion for preventing the attachment of a non-compliant battery pack that does not conform to the specification of the object to be attached is further increased. It can be made to correspond to the battery pack.
  • a tenth aspect of the invention is an attachment structure for a battery attachment portion of the battery pack in an electric tool that uses a battery pack attached to a battery attachment portion of a tool body as a power source, and one or both of the battery pack and the battery attachment portion, An identification protrusion is provided for restricting the attachment of a battery pack outside the specification to the battery attachment portion, and for identifying whether the battery is a compatible battery that does not conform to the specification or a non-compliant battery.
  • This is an attachment structure in which the part is formed of a material different from that of the battery attachment part or the battery pack.
  • the identification protrusion that restricts the attachment of the non-compliant battery pack when one or both of the battery attachment portion and the battery pack interfere with each other is formed of a material different from the portion where it is provided. By doing so, the durability can be enhanced.
  • An eleventh aspect of the invention is an attachment structure of the first and second battery packs to the first and second electric tools, wherein only the second battery pack can be attached to the first electric tool. It is the attachment structure which enabled attachment of both the 1st and 2nd battery pack with respect to 2 electric tools.
  • the battery it is identified whether the battery can be attached to or cannot be attached to the tool body on the basis of various factors such as a difference in position or shape of the identification protrusion, or a difference between AS correspondence and non-correspondence. be able to.
  • FIG. 3 is a rear view of the electric plane, and is a view of the battery mounting portion as viewed from the direction of arrow (III) in FIG. 2. It is a top view of a battery pack. It is a cross section of the battery attachment part of a battery pack attached state. It is the (VI)-(VI) arrow view of FIG. 1, Comprising: It is a longitudinal cross-sectional arrow view of a battery pack and a battery attachment part.
  • This figure has shown the stage in the middle of attaching a battery pack by sliding with respect to a battery attachment part. It is a perspective view of another form of battery pack provided with the identification protrusion part. It is a perspective view of the charger provided with the identification protrusion part. It is a perspective view of a battery adapter. This figure has shown the state which attached the battery pack to the portable attachment part of a battery adapter. It is a block diagram which shows embodiment of this invention. It is a block diagram which shows another embodiment of this invention.
  • FIG. 1 shows an electric plane 1 as an example of an electric tool that uses a battery pack 20 as a power source.
  • the present embodiment is characterized by the structure for attaching the battery pack 20 to the battery attachment portion 10 of the electric plane 1, and the tool body 2 of the electric plane 1 does not require any particular change, and thus detailed description thereof is omitted.
  • the tool body 2 is internally provided with a drive system that rotates the cannula blade using the electric motor 5 as a drive source.
  • a handle portion 3 that is gripped by the user is provided on the upper portion of the tool body 2.
  • An adjustment dial 4 for adjusting the cutting depth of the canine blade is provided at the front portion of the tool body 2.
  • a battery mounting portion 10 is provided across the tool main body 2 and the rear portion of the handle portion 3.
  • a battery pack 20 is attached to the battery attachment portion 10 and power is supplied to the tool body 2 such as the electric motor 5.
  • the rated voltage of the tool body 2 is 18V. Therefore, as will be described below, only the battery pack 20 with an output voltage of 18V can be attached to the battery attachment portion 10, and a non-compliant battery such as a 14.4V battery or a 36V battery cannot be attached. It has become.
  • the tool body 2, the handle portion 3, and the battery mounting portion 10 are integrally formed by left and right half housings 1L and 1R that are resin molded products.
  • the battery mounting portion 10 is provided with a pair of left and right slide rail portions 11, 11. Both the slide rail parts 11 and 11 are parallel to each other and extend along the top and bottom.
  • the battery pack 20 can be attached to the battery mounting portion 10 by sliding the battery pack 20 from the upper side to the lower side with respect to both the slide rail portions 11 and 11.
  • a terminal block 14 is attached between the slide rail portions 11 and 11 and substantially at the center of the battery attachment portion 10.
  • the terminal block 14 is manufactured and assembled separately from the left and right half housings, and is formed into a flat plate shape by resin molding.
  • a positive (positive electrode) terminal 12P and a negative (negative electrode) terminal 12N are arranged on the terminal block 14.
  • the plus terminal 12P and the minus terminal 12N have a flat plate shape, and are parallel to each other and extend vertically.
  • the plus terminal 12P and the minus terminal 12N are fixed to the terminal block 14 by insert molding.
  • the plus terminal 12P and the minus terminal 12N are electrically connected to the power supply circuit of the tool body 2.
  • An auxiliary terminal 16 for detecting overdischarge is provided between the positive terminal 12P and the negative terminal 12N.
  • the auxiliary terminal 16 is also integrally provided on the terminal block 14 by insert molding.
  • the terminal block 14 is provided with a metal identification protrusion 17.
  • the identification protrusion 17 is integrally provided on the overhanging portion 14a provided on the upper right side of the terminal block 14 by insert molding.
  • the identification protrusion 17 is disposed near the tip (near the upper end) of the plus terminal 12P and on the right side thereof.
  • a claw hooking portion 15 to which a lock claw 21 of the attached battery pack 20 is hooked is provided on the upper portion of the battery mounting portion 10.
  • a pair of left and right rail portions 22 are provided on the upper surface of the battery pack 20.
  • the battery pack 20 can be attached to the battery attachment portion 10 by engaging the rail portions 22 and 22 with the left and right slide rail portions 11 and 11 of the battery attachment portion 10 and sliding the battery pack 20 downward.
  • the identification protrusion 17 described above is disposed at a position where it does not interfere with the rail portion 22 with respect to the position in the left-right direction. For this reason, the battery pack 20 can be attached to the battery attachment portion 10 by sliding downward.
  • the identification protrusion 17 identifies that the battery pack 20 is a compatible battery that meets the specifications of the tool body 2.
  • the rail portion interferes with it, so that the battery pack cannot be attached. Even when the heavy 36V battery is slid to interfere with its rail part, the identification protrusion 17 is made of metal, so it will not be damaged, and its durability is ensured compared to conventional resin. It has come to be. Based on the position of the identification protrusion 17 in the left-right direction with respect to the rail portion 22, it is identified whether the battery is a compatible battery that is compatible with the battery mounting portion 10 or a non-compatible battery that is not compatible.
  • the identification protrusion 18 when the identification protrusion 18 is provided at a position shifted to the left of the identification protrusion 17 as shown by a two-dot chain line in FIGS. 4 to 6, the identification protrusion 18 interferes with the slide rail.
  • the 18V battery pack 20 cannot be slid and attached.
  • a 14.4V battery pack or a 36V battery pack provided with a relief groove at a corresponding portion of the slide rail can be used as the corresponding battery.
  • the identification protrusion 17 is for 18V battery
  • the identification protrusion 18 is for 18V battery non-correspondence, any position or according to the battery pack conforming to the specification (rated voltage) of the tool body 2
  • a plus slit portion 23 for connecting a plus terminal and a minus slit portion 24 for connecting a minus terminal are provided.
  • two plus contacts 23a, 23a are arranged at regular intervals in the direction of attaching and detaching the battery pack 20 (up and down directions indicated by white arrows in FIG. 4).
  • two minus contacts 24a and 24a are arranged at regular intervals in the direction in which the battery pack 20 is attached and detached.
  • the plus terminal 12P of the battery attachment portion 10 enters the plus slit portion 23 and is connected to the plus contacts 23a and 23a, and the minus terminal 12N is the minus slit portion. It enters into 24 and is connected to negative contacts 24a, 24a.
  • An auxiliary slit portion 25 and a connector portion 26 are arranged between the plus slit portion 23 and the minus slit portion 24.
  • One auxiliary contact 25 a is disposed in the auxiliary slit portion 25.
  • the positive contacts 23a and 23a and the negative contacts 24a and 24a are connected to the respective battery cells via a control circuit incorporated in the battery pack 20, and the auxiliary contact 25a is also connected to the control circuit.
  • the identification protrusion 17 of the battery mounting portion 10 is disposed on the side of the vicinity of the tip of the plus terminal 12P (near the upper end in FIGS. 2 and 3). Moreover, the vertical position of the identification protrusion 17 (the direction along the longitudinal direction of the plus terminal 12P) is determined when the non-compliant battery pack is slid downward to be attached to the battery attachment portion 10. Before the plus terminal 12P and the minus terminal 12N enter the plus slit portion 23 and the minus slit portion 24 of the battery pack 20 and come into contact with the plus contact 23a and the minus contact 24a, respectively, at positions where they interfere with the rail portion 22. Is set.
  • the sliding operation is performed before the battery pack is electrically connected to the battery mounting portion 10 (before the terminals 12P and 12N are in contact with the contacts 23a and 24a). Is identified as a non-compliant battery, thereby preventing an overcurrent from flowing to the tool body 2 side, and thus preventing its damage.
  • the identification protrusion 17 for identifying whether the battery is a compatible battery that conforms to the specifications of the tool body 2 or a non-compatible battery that does not conform to the specification Since it is made of metal unlike the resin made of the above, it is less likely to be damaged or the like even if the rail portion of the non-compliant battery is caused to interfere, for example, so that the durability can be enhanced.
  • the metal plate is configured to be the identification protrusion portion 17
  • sufficient strength and impact resistance even if the plate thickness is made thinner than the resin-made identification protrusion portion having a conventional block body shape) Durability
  • the position in the left-right direction position in the plate thickness direction
  • it can handle battery packs with different specifications
  • the non-corresponding identification function can be surely exhibited.
  • the structure which provided the identification protrusion part 17 for identifying the correspondence of the specification of the battery attachment part 10 and non-correspondence in the terminal base 14 was illustrated, it is not the terminal base 14 but the battery attachment part 10 to which this is assembled. It is good also as a structure directly provided in a housing part.
  • the structure which provided the identification protrusion part 17 in the battery attachment part 10 side was illustrated, it obtains the same effect by providing the metal identification protrusion part 31 in the battery pack 30 side, as shown in FIG. Can do.
  • the identification protrusion 31 is a metal plate and is attached to the upper surface of one rail portion 32.
  • the slide attachment operation is restricted, thereby identifying the non-compliant battery.
  • compatible battery it can be set as the structure which provides the escape groove part which permits passage of the identification protrusion part 31 in the slide rail, and permits the slide operation
  • the metal identification protrusion can be configured to be provided on the battery mounting portion 10 side or the battery pack 30 side, and further provided on both sides to be able to identify more types of specifications. It can be.
  • the tip of the minus terminal 12N, the side of the plus terminal 12P and the minus terminal 12N, or the plus terminal 12P It is good also as a structure arrange
  • the identification protrusion for identifying the correspondence or non-correspondence of the battery pack may have a configuration made of metal (metal plate) or a configuration made of a ceramic material as illustrated.
  • metal metal plate
  • ceramic material a material that is different from the synthetic resin that is the battery mounting part or battery housing material and that is more durable in terms of impact resistance, etc.
  • the identification protrusions made of synthetic resin it is possible to reduce the thickness or size while ensuring the durability. As a result, the battery pack can be used for more specifications (rated voltage, size, etc.). The correspondence can be identified.
  • the attachment structure of the battery pack 20 with respect to the battery attachment part 10 of an electric tool (electric plane 1) was illustrated, it can apply similarly also about the attachment structure of the battery pack with respect to the charger 40 as shown in FIG. .
  • the battery receiving portion 41 of the charger 40 is provided with a pair of left and right slide rail portions 42, 42 corresponding to the slide rail portions 11, 11 of the battery mounting portion 10.
  • a minus terminal 44 and a plus terminal 45 are arranged between the left and right slide rail portions 42, 42.
  • the minus terminal 44 is inserted into the minus slit portion of the battery pack, and the plus terminal 45 is inserted into the auxiliary slit portion of the battery pack and is connected to the contact on the battery pack side.
  • a metal identification protrusion 43 is provided on the front side in the battery mounting direction with respect to the negative terminal 44.
  • this identification protrusion 43 interferes with, for example, a rail portion of a non-compliant battery, the erroneous mounting can be prevented in advance. Since the identification protrusion 43 is disposed on the front side of the minus terminal 44 in the battery mounting direction, the corresponding or non-corresponding identification is made before the battery pack is electrically connected, thereby causing damage to the device. Etc. are prevented in advance.
  • FIG. 9 shows the battery adapter 50.
  • the battery adapter 50 includes an adapter main body 51 that can be attached to the battery attachment portion 10 of the tool main body 2 and a portable attachment portion 52 to which the battery pack 20 can be attached.
  • the adapter main body 51 and the portable attachment portion 52 are appropriate. They are electrically connected by an electric cord 53 having a length.
  • the adapter main body 51 has the same configuration as the battery pack 20 with respect to the mounting structure for the battery mounting portion. However, the adapter main body 51 is extremely light in weight as compared with the battery pack 20 because the battery pack 20 itself does not have a battery cell.
  • the portable attachment part 52 is provided with a hook 54 that can be hooked on the user's waist belt.
  • the battery adapter 50 can be used by attaching a lightweight adapter main body 51 to the battery mounting portion 10 of the tool main body 2 and suspending the portable mounting portion 52 to which the heavy battery pack 20 is attached to a waist belt or the like. Since the power tool 1 can be handled with a light operating force, the operability and workability of the power tool 1 can be greatly enhanced. Even when an 18V battery is connected to the battery mounting portion 10 of the tool main body 2 via the battery adapter 50, the non-compliant battery (adapter main body 51) outside the specification is attached by the metal identification protrusion 17. If the non-compliant battery is erroneously attached, the identification protrusion 17 cannot interfere with the rail portion of the adapter main body 51 and cannot be attached.
  • the portable attachment part 52 is provided with a similar identification protrusion so that the portable attachment can be performed. It is possible to prevent erroneous attachment of the non-compliant battery to the unit 52.
  • the identification protrusions of various forms described above are integrally provided on the terminal block or the housing by insert molding, but may be separately fixed at predetermined positions by means such as screwing or welding.
  • the electric plane 1 has been illustrated as an example of the electric tool.
  • the present invention is widely applied to a battery pack mounting structure in other electric tools such as a cutting machine such as a portable maroon and an electric drill for drilling. Can do.
  • the 18V battery 20 can be mounted on the tool (electric plane 1) with the rated voltage of 18V including the identification protrusion 17, and the 36V battery cannot be mounted as an incompatible battery.
  • a tool with a rated voltage of 14.4V including the identification protrusion 18 is configured so that the 18V battery 20 cannot be attached as a non-compatible battery.
  • the output voltage of the illustrated battery is By setting different standards, the mounting structure can be an invention developed into a broader concept. For example, as shown in FIG.
  • the first tool T1 of 14.4V specification and the second tool T2 of 18V specification which are heavy load tools, respectively, correspond to the auto-stop function (AS), respectively, and have the same capacity (for example, , 1.5 Ah) of the first battery B1 (18V) and the second battery B2 (14.4V), the first battery B1 cannot be connected to the first tool T1, and the second The battery B2 can be connected, and the second tool T2 can be developed into an attachment structure in which both the first and second batteries B1 and B2 can be connected (11th invention).
  • the illustrated embodiment corresponds to one embodiment of the eleventh invention.
  • the first tool T1 includes a first restricting portion K1
  • the second tool T2 includes a second restricting portion K2 having a shape different from that of the first restricting portion K1.
  • the first battery B1 includes the first restriction receiving portion R1
  • the second battery B2 has a second restriction different in shape from the first restriction receiving portion R1. It can be set as the attachment structure provided with receiving part R2 (13th invention). The difference in the shape of the restriction portion or the restriction receiving portion can include not providing the restriction portion or the restriction receiving portion.
  • the first and second tools T1, T2 have a mounting structure that is a heavy load tool (for example, a marnoco with a rated voltage of 18V) having a load current of about 30A. (14th invention).
  • the first and second batteries B1 and B2 may have a mounting structure with a rated capacity of 1.5 Ah (fifteenth aspect).
  • the mounting structure according to any one of the eleventh to fifteenth inventions can be applied to a charger capable of charging the first and second batteries B1 and B2 (sixteenth invention).
  • the motor drive stop signal (AS signal) is generated from the first and second battery B1 and B2 side by the overcurrent of the first and second batteries B1 and B2. This is output to the tools T1 and T2 side, and thereby an attachment structure having an auto-stop function (AS) for stopping the tool body by driving the FET can be obtained (17th invention).
  • an FET on the battery B1, B2 side is generated by the motor drive stop signal (AS signal) output by the overcurrent of the first and second batteries B1, B2.
  • AS auto-stop function
  • a condition for outputting the AS signal instead of or in addition to the exemplified overcurrent detection, for example, a voltage drop due to overdischarge or a battery cell temperature condition is constant. It can be the time when the value is reached.
  • the battery mounting structure can be further understood as the following invention.
  • B4 it is possible to identify whether a battery can be attached or not attached based on AS support or non-support.
  • the third battery T3 that is not AS-compatible cannot be attached to the third tool T3 that is an AS-compatible heavy load tool, and only the fourth battery B4 that is AS-compatible. Can be attached.
  • any of the third and fourth batteries B3 and B4 can be attached to the fourth tool T4, which is a light load tool that does not support AS, regardless of whether the tool is compatible with AS or not.
  • the third battery B1 for AS that can output a motor drive stop signal (AS signal) when an overcurrent is detected, and the fourth for non-AS that does not output an AS signal.
  • the battery B4 can be included (19th invention).
  • each of the third and fourth batteries B3 and B4 can include one of the same capacity (for example, 1.5 Ah) in one cell series.
  • the eleventh invention can include a heavy load tool T3 (for example, a marnoco having a rated voltage of 18V) having a load current of 20A and a light load tool T4 having a load current of less than 20A (for example, an impact driver having a rated voltage of 18V).
  • a heavy load tool T3 for example, a marnoco having a rated voltage of 18V
  • a light load tool T4 having a load current of less than 20A (for example, an impact driver having a rated voltage of 18V).
  • a battery that can be attached and a battery that cannot be attached are distinguished by the magnitude of the output of the tool body.
  • the mounting structure according to the nineteenth or twentieth invention can be applied to a charger capable of charging the third battery B3 and the fourth battery B4.

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Abstract

In battery power tools, an identification protrusion was conventionally provided on a battery installation unit to prevent the installation of non-compatible batteries that do not conform to specifications such as rated voltage of the tool body. Conventionally, this identification protrusion was made of synthetic resin, which resulted in the problem of said identification protrusion having low resistance to impact during interference with the battery pack. In the disclosed structure for installing a battery pack, said identification protrusion has an improved durability. An identification protrusion (17) is made from a higher-strength metal plate, a material different from the synthetic resin of the terminal block (14) on which said identification protrusion (17) is provided. Because the identification protrusion (17) is made of metal, the impact resistance thereof is increased to a level higher than that of conventional synthetic resin-made identification protrusions, and by this means the identification protrusion (17) can be thinner, allowing adaptation to more specifications.

Description

バッテリパックの取り付け構造Battery pack mounting structure

 この発明は、例えば手持ち式の電気カンナや切断機等の電動工具であってバッテリパックを電源として備える電動工具に対する前記バッテリパックの取り付け構造に関する。 The present invention relates to a structure for attaching the battery pack to an electric tool that is a power tool such as a hand-held electric plane or a cutting machine and includes the battery pack as a power source.

 近年、この種の電動工具については、交流電源に代わって直流電源を電源として動作するものが普及してきている。直流電源は、バッテリパック(電池)で供給される。バッテリ式の電動工具は、電源供給設備の有無を問わず、あるいは延長コード等を用いることなく様々な作業場で使用することができるため、近年急速に普及してきている。また、バッテリパックは、工具本体側から取り外して充電することにより繰り返し使用することができる充電式のものが主流になっている。バッテリパックには、工具本体に対する取り付け方式として、挿入式によるもの、あるいはスライド式によるものが提供されている。
 また、このバッテリパックには、取り付ける工具本体の仕様(定格電圧)に対応して、例えば14.4Vや18Vといった様々な規格電圧のものが提供されている。ところが、この種のバッテリパックでは、定格電圧が異なる場合でも部品の共通化等の目的で端子間の間隔や取り付け用スライドレール部の間隔等の取り付け部の構成に互換性が持たされている場合があり、この場合に何ら誤装着防止対策が施されていないと、例えば14.4V仕様の機種に18Vのバッテリパックを誤って装着してしまうおそれがある。このため従来より、工具本体側の仕様に適合しない非対応バッテリを取り付けることができないようにするための工夫(誤装着防止構造)が挿入取り付け式及びスライド取り付け式のバッテリ取り付け部についてなされている。
 下記の特許文献1には、工具本体のバッテリ取り付け部に設けた取り付け規制部に対して、仕様に適合した対応バッテリパックであれば干渉することなくスライドさせて取り付けることができ、適合しない非対応バッテリパックであると当該バッテリパックに設けた識別突起部が工具本体側の取り付け規制部を通過できずに干渉してそれ以上スライドさせることができず、その結果この非対応バッテリを取り付けることができないようにしてその誤装着を防止する技術が開示されている。特許文献2には、スライド式ではなく差し込み装着式のバッテリパックについて、その誤装着を防止するための技術が開示されている。また、特許文献3には、スライド取り付け式のバッテリパックの識別のため、工具本体のバッテリ取り付け部(端子台)に突部または溝部を設け、これに対応してバッテリパック側にも突部または溝部を設けることによって非対応バッテリパックの誤装着を防止する技術が開示されている。
In recent years, about this kind of electric tool, what operates using a DC power supply instead of an AC power supply has become widespread. The direct current power is supplied by a battery pack (battery). Battery-type electric tools have been rapidly spreading in recent years because they can be used in various workplaces with or without power supply equipment or without using an extension cord or the like. In addition, a rechargeable battery pack that can be used repeatedly by removing it from the tool body side and charging has become the mainstream. For the battery pack, an insertion type or a slide type is provided as an attachment method to the tool body.
In addition, battery packs of various standard voltages such as 14.4V and 18V are provided corresponding to the specifications (rated voltage) of the tool body to be attached. However, in this type of battery pack, even when the rated voltage is different, the configuration of the mounting part such as the spacing between terminals and the mounting slide rail is compatible for the purpose of sharing parts. In this case, if no measures are taken to prevent erroneous mounting, for example, an 18V battery pack may be erroneously mounted on a 14.4V specification model. For this reason, conventionally, a device for preventing the attachment of a non-compliant battery that does not conform to the specification on the tool body side (an erroneous mounting prevention structure) has been made for the battery mounting portion of the insertion mounting type and the slide mounting type.
In Patent Document 1 below, a battery pack that conforms to the specifications can be slid and attached to the mounting restricting portion provided in the battery mounting portion of the tool body without interference and is not compatible. In the case of a battery pack, the identification protrusion provided on the battery pack cannot pass through the attachment restricting portion on the tool body side and cannot be slid further, and as a result, this non-compliant battery cannot be attached. Thus, a technique for preventing the erroneous mounting is disclosed. Patent Document 2 discloses a technique for preventing erroneous mounting of a battery pack that is not a slide type but a plug-in type. Further, in Patent Document 3, a protrusion or groove is provided in the battery mounting portion (terminal block) of the tool body for identifying a slide-mounted battery pack, and a protrusion or groove is also provided on the battery pack side correspondingly. A technique for preventing erroneous mounting of an incompatible battery pack by providing a groove is disclosed.

国際公開第2009/037040号公報International Publication No. 2009/037040 米国特許第7588471号明細書US Pat. No. 7,588,471 特開2007-144813号公報Japanese Patent Laid-Open No. 2007-144813

 しかしながら、近年例えばDC36Vのような大型かつ重量の大きなバッテリパックが普及してきており、誤装着防止構造についても今後より多くの種類の規格電圧に対応する必要がある。このため、工具本体のバッテリ取り付け部に、スライドレール部等については部品の共通化を図りつつ、別部品として用意される端子台に誤装着防止用の識別突起部を設けて、この識別突起部をバッテリパックに対して干渉させてそのスライド取り付け動作を規制することにより当該非対応バッテリの誤装着を防止する技術が提供されている。
 このように工具本体の端子台に誤装着防止用の識別突起部を設けて非対応バッテリの誤装着を防止する構成を採用する場合には、部品の共通化を図りつつこの識別突起部を限られた狭小なスペース内に少しずつ位置をずらして配置する必要上、当該識別突起部は薄板形状化(薄肉化)せざるを得ない場合がある。
 ところが、従来この誤装着防止用の識別突起部は、樹脂製の端子台に一体に成形されることが一般的であることから、当該識別突起部が薄板形状化すればその耐久性は低下する。特に36Vバッテリパックのような重量の大きなバッテリパックを工具本体のバッテリ取り付け部に対して勢いよくスライドさせて装着しようすると、干渉時の衝撃等により当該識別突起部が損傷を受けやすくなる。
 本発明は、取り付け時のスライド動作を規制する識別突起部を設けて工具本体の仕様に適合しない非対応バッテリパックの取り付けを防止する場合における当該識別突起部の耐久性を高めることを目的とする。
However, in recent years, large and heavy battery packs such as DC36V have become widespread, and it is necessary to cope with more types of standard voltages in the future as to the erroneous mounting prevention structure. For this reason, the battery mounting part of the tool main body is provided with an identification projection part for preventing erroneous mounting on a terminal block prepared as a separate part while making the slide rail part, etc. common to the parts. There is provided a technique for preventing the non-compliant battery from being erroneously mounted by interfering with the battery pack and regulating its slide mounting operation.
In this way, when adopting a configuration that prevents the wrong mounting of a non-compliant battery by providing an identification protrusion for preventing erroneous mounting on the terminal block of the tool body, the identification protrusion is limited while sharing parts. Since it is necessary to shift the position little by little in the narrow space formed, the identification protrusion may be forced to be thin (thinned).
However, since the identification protrusion for preventing erroneous mounting is generally formed integrally with a resin terminal block, the durability of the identification protrusion decreases if the identification protrusion is thinned. . In particular, when a heavy battery pack such as a 36V battery pack is slid and attached to the battery mounting portion of the tool body, the identification protrusion is easily damaged due to an impact at the time of interference.
It is an object of the present invention to enhance the durability of the identification protrusion in the case where an identification protrusion that restricts the sliding motion at the time of attachment is provided to prevent the attachment of a non-compliant battery pack that does not conform to the specifications of the tool body. .

 上記の課題は、下記構成の発明によって解決される。
 第1の発明は、工具本体のバッテリ取り付け部にバッテリパックを取り付けて電源とする電動工具におけるバッテリパックのバッテリ取り付け部に対する取り付け構造であって、バッテリ取り付け部若しくはバッテリパックの一方または双方に、バッテリ取り付け部に対する仕様外のバッテリパックの取り付けを規制して、仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、この識別突起部が、バッテリ取り付け部若しくはバッテリパックよりも強度が大きな素材で形成されている取り付け構造である。
 第1の発明では、バッテリパックが工具本体の例えば定格電圧(仕様)に適合したものであるか否かを識別するために設けられる識別突起部を、これが設けられるバッテリ取り付け部の素材よりも強度が大きな素材(例えば金属製)で形成する構成となっている。この識別突起部を例えば金属素材とすることにより、従来の樹脂製の識別突起部よりも耐衝撃性等の点で高い耐久性を発揮させることができる。
 金属素材の識別突起部は、工具本体のバッテリ取り付け部であって例えば樹脂製の端子台に設ける構成とする他、樹脂製のバッテリパックハウジングに設ける構成、あるいは双方に設ける構成とすることができ、いずれの場合であっても樹脂成形する際にインサート成形により当該金属製の識別突起部を設けることができる。
 このように第1の発明によれば、工具本体のバッテリ取り付け部は、プラス端子とマイナス端子を備えた端子台を有しており、この端子台を樹脂成形により製作し、識別突起部を樹脂成形時に一体に設けるのではなくこれよりも強度が大きな例えば金属素材で別途製作してインサート成形等して組み付けることにより当該識別突起部の耐久性を従来よりも高めることができる。
 第2の発明は、第1の発明において、識別突起部の素材が金属である取り付け構造である。第2の発明では、バッテリパック若しくはバッテリ取り付け部が樹脂製で、識別突起部を金属製とした。第2の発明によれば、バッテリ取り付け部若しくはバッテリパックの樹脂成形時に別途製作した金属板等の識別突起部をインサート成形により組み付けることができる。
 第3の発明は、第2の発明において、識別突起部が金属板である取り付け構造である。この第3の発明によれば、識別突起部をその耐久性を確保しつつ従来の樹脂製の識別突起部よりも薄肉にすることができるので、その配置部位について大きく移動させることなく限られた狭小なスペースにおいて、バッテリパックの主として出力電圧についてより多種類の規格に対応させることができる。
 第4の発明は、第1~第3の発明の何れか一つの発明において、識別突起部はバッテリ取り付け部に設けられており、かつバッテリ取り付け部は、バッテリパックの取り付け方向に沿って延びる正極端子と負極端子を備えており、識別突起部が正極端子または負極端子の側方に配置された取り付け構造である。
 第5の発明は、第4の発明において、識別突起部が、プラス端子とマイナス端子との間、あるいは両端子の延長線間に配置された構成となっている。
 第6の発明は、第5の発明において、識別突起部が、プラス端子とマイナス端子の先端よりも取り付け方向手前側に配置された構成となっている。係る第6の発明によれば、バッテリ取り付け部のプラス端子とマイナス端子にバッテリパックのプラス接点とマイナス接点が接続される前の段階で識別突起部により当該バッテリパックの仕様の適否が識別される。
 第7の発明は、第1の発明において、バッテリ取り付け部は樹脂製の端子台にプラス端子とマイナス端子と識別突起部を備えた取り付け構造である。
 第8の発明は、電動工具の電源として用いるバッテリパックを電動工具から取り外して充電するための充電器に対するバッテリパックの取り付け構造であって、バッテリパック若しくは充電器のバッテリ受け部の一方または双方に、バッテリ受け部に対する仕様外のバッテリパックの取り付けを規制して、仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、この識別突起部が、バッテリパック若しくはバッテリ受け部よりも強度が大きな素材で形成されている取り付け構造である。
 第8の発明によれば、バッテリパックを工具本体のバッテリ取り付け部から取り外して、充電器により充電することができる。充電器への取り付けに当たって、当該バッテリパックが仕様外の非対応バッテリであると、例えば金属製の識別突起部が干渉して取り付けることができず、このより仕様外のバッテリパックを誤って充電器に取り付けてしまうことが防止される。このように、識別突起部を金属性であって充電器のバッテリ受け部若しくはバッテリパックよりも強度が高い素材で形成することにより、従来の樹脂製の識別突起部よりも高い耐久性を発揮させることができる。
 第9の発明は、第1~第8の発明の何れか一つの発明において、仕様外の非対応バッテリとして、電動工具若しくは充電器の定格電圧に適合しないバッテリパックに加えて、このバッテリパックからの電源をアダプタ本体を介して電動工具に供給するバッテリアダプタのアダプタ本体を対象とする取り付け構造である。
 第9の発明は、第1~第8の発明の何れかの構成を、電動工具の工具本体に対するバッテリパックの取り付け構造の他、充電器に対するバッテリパックの取り付け構造、あるいは工具本体に対するバッテリアダプタの取り付け構造に適用した構成である。
 第9の発明によれば、バッテリパックの様々な取り付け形態について、取り付け対象の仕様に適合しない非対応バッテリパックの取り付けを未然に防止するための識別突起部の耐久性を高めつつ、さらに多種類のバッテリパックに対応させることができる。
 第10の発明は、工具本体のバッテリ取り付け部にバッテリパックを取り付けて電源とする電動工具における当該バッテリパックのバッテリ取り付け部に対する取り付け構造であって、バッテリパック若しくはバッテリ取り付け部の一方または双方に、バッテリ取り付け部に対する仕様外のバッテリパックの取り付けを規制して、仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、この識別突起部が、バッテリ取り付け部若しくはバッテリパックとは異なる素材で形成されている取り付け構造である。
 第10の発明によれば、バッテリ取り付け部またはバッテリパックの一方または双方が相互に干渉することにより非対応バッテリパックの取り付けが規制される識別突起部について、これが設けられる部位とは異なる素材で形成することによりその耐久性を高めることができる。
 第11の発明は、第1及び第2の電動工具に対する第1及び第2のバッテリパックの取り付け構造であって、第1の電動工具に対して第2のバッテリパックのみを取り付け可能で、第2の電動工具に対して第1及び第2のバッテリパックの双方を取り付け可能とした取り付け構造である。
 第11の発明によれば、識別突起部の位置若しくは形状の違い、あるいはAS対応、非対応の違い等の様々な要因を基準にして、工具本体に対するバッテリの取り付け可能、取り付け不能の識別をすることができる。
The above problems are solved by the invention having the following configuration.
1st invention is the attachment structure with respect to the battery attachment part of the battery pack in the electric tool which attaches a battery pack to the battery attachment part of a tool main body, and uses it as a power supply, Comprising: A battery is attached to one or both of a battery attachment part or a battery pack. An identification protrusion is provided for restricting the attachment of a battery pack outside the specification to the attachment portion, and for identifying whether the battery is a compatible battery that does not conform to the specification or a non-compliant battery. However, the mounting structure is formed of a material having a strength higher than that of the battery mounting portion or the battery pack.
In the first invention, the identification protrusion provided for identifying whether or not the battery pack conforms to, for example, the rated voltage (specification) of the tool body is stronger than the material of the battery mounting portion on which the battery pack is provided. Is made of a large material (for example, metal). By making this identification protrusion part into a metal material, for example, it is possible to exhibit higher durability in terms of impact resistance and the like than a conventional resin identification protrusion part.
The metal material identification protrusion is a battery mounting portion of the tool body, for example, a configuration provided on a resin terminal block, a configuration provided on a resin battery pack housing, or a configuration provided on both. In any case, the metal identification projection can be provided by insert molding when resin molding is performed.
As described above, according to the first aspect, the battery mounting portion of the tool body has the terminal block including the plus terminal and the minus terminal, the terminal block is manufactured by resin molding, and the identification protrusion is the resin. Rather than being provided integrally at the time of molding, the durability of the identification protrusions can be increased as compared with the prior art, for example, by separately producing a metal material having a higher strength, for example, by insert molding.
A second invention is an attachment structure according to the first invention, wherein the material of the identification protrusion is a metal. In the second invention, the battery pack or the battery mounting portion is made of resin, and the identification protrusion is made of metal. According to the second invention, the identification protrusions such as a metal plate separately manufactured at the time of resin molding of the battery mounting portion or the battery pack can be assembled by insert molding.
A third invention is an attachment structure according to the second invention, wherein the identification protrusion is a metal plate. According to the third aspect of the invention, since the identification protrusion can be made thinner than the conventional resin identification protrusion while ensuring its durability, the arrangement portion is limited without being largely moved. In a narrow space, it is possible to cope with a wider variety of standards mainly for the output voltage of the battery pack.
According to a fourth aspect of the present invention, in any one of the first to third aspects, the identification protrusion is provided in the battery attachment portion, and the battery attachment portion is a positive electrode extending along the attachment direction of the battery pack. The mounting structure includes a terminal and a negative electrode terminal, and the identification protrusion is disposed on the side of the positive electrode terminal or the negative electrode terminal.
According to a fifth aspect, in the fourth aspect, the identification protrusion is disposed between the plus terminal and the minus terminal or between the extended lines of both terminals.
According to a sixth aspect, in the fifth aspect, the identification protrusion is arranged on the front side in the mounting direction with respect to the plus terminal and the tip of the minus terminal. According to the sixth aspect of the invention, the suitability of the specification of the battery pack is identified by the identification protrusion before the positive and negative contacts of the battery pack are connected to the positive and negative terminals of the battery mounting portion. .
In a seventh aspect based on the first aspect, the battery mounting portion is a mounting structure in which a plus terminal, a minus terminal, and an identification protrusion are provided on a resin terminal block.
An eighth invention is an attachment structure of a battery pack to a charger for removing a battery pack used as a power source of the electric tool from the electric tool for charging, and is attached to one or both of the battery pack and the battery receiving portion of the charger. The battery is equipped with an identification protrusion for restricting the attachment of the battery pack outside the specification to the battery receiving part and identifying whether the battery is a compatible battery or a non-compliant battery. This is a mounting structure in which the protruding portion is formed of a material having a strength higher than that of the battery pack or the battery receiving portion.
According to the eighth aspect of the invention, the battery pack can be removed from the battery mounting portion of the tool body and charged by the charger. If the battery pack is a non-compliant battery that does not meet the specifications when attached to the charger, for example, the metal identification protrusion cannot interfere with the battery pack, and the battery pack outside the specifications cannot be It is prevented from being attached to. In this way, the identification protrusion is made of a material that is metallic and has a higher strength than the battery receiving portion or battery pack of the charger, thereby exhibiting higher durability than the conventional identification protrusion made of resin. be able to.
A ninth invention is the battery pack according to any one of the first to eighth inventions, in addition to a battery pack that does not conform to the rated voltage of the power tool or the charger, as an out-of-specification battery. It is the attachment structure for the adapter main body of the battery adapter that supplies the power to the power tool via the adapter main body.
According to a ninth aspect of the present invention, in any one of the first to eighth aspects, in addition to a battery pack mounting structure for a power tool body, a battery pack mounting structure for a charger, or a battery adapter for a tool body. This is a configuration applied to the mounting structure.
According to the ninth aspect of the present invention, various types of battery packs are mounted, and the durability of the identification protrusion for preventing the attachment of a non-compliant battery pack that does not conform to the specification of the object to be attached is further increased. It can be made to correspond to the battery pack.
A tenth aspect of the invention is an attachment structure for a battery attachment portion of the battery pack in an electric tool that uses a battery pack attached to a battery attachment portion of a tool body as a power source, and one or both of the battery pack and the battery attachment portion, An identification protrusion is provided for restricting the attachment of a battery pack outside the specification to the battery attachment portion, and for identifying whether the battery is a compatible battery that does not conform to the specification or a non-compliant battery. This is an attachment structure in which the part is formed of a material different from that of the battery attachment part or the battery pack.
According to the tenth aspect of the present invention, the identification protrusion that restricts the attachment of the non-compliant battery pack when one or both of the battery attachment portion and the battery pack interfere with each other is formed of a material different from the portion where it is provided. By doing so, the durability can be enhanced.
An eleventh aspect of the invention is an attachment structure of the first and second battery packs to the first and second electric tools, wherein only the second battery pack can be attached to the first electric tool. It is the attachment structure which enabled attachment of both the 1st and 2nd battery pack with respect to 2 electric tools.
According to the eleventh aspect of the invention, it is identified whether the battery can be attached to or cannot be attached to the tool body on the basis of various factors such as a difference in position or shape of the identification protrusion, or a difference between AS correspondence and non-correspondence. be able to.

本発明の実施形態に係る取り付け構造を備えた電気カンナの全体斜視図である。本図では、バッテリパックを取り付けた状態で示されている。It is a whole perspective view of the electric plane provided with the attachment structure concerning the embodiment of the present invention. In the figure, the battery pack is shown attached. 電気カンナの全体斜視図である。本図では、バッテリパックが取り外された状態で示されている。It is a whole perspective view of an electric plane. In this figure, the battery pack is shown in a removed state. 電気カンナの後面図であって、バッテリ取り付け部を図2中矢印(III)方向から見た図である。FIG. 3 is a rear view of the electric plane, and is a view of the battery mounting portion as viewed from the direction of arrow (III) in FIG. 2. バッテリパックの平面図である。It is a top view of a battery pack. バッテリパックを取り付け状態のバッテリ取り付け部の横断面である。It is a cross section of the battery attachment part of a battery pack attached state. 図1の(VI)-(VI)線矢視図であって、バッテリパックとバッテリ取り付け部の縦断面矢視図である。本図は、バッテリパックをバッテリ取り付け部に対してスライドさせて取り付ける途中の段階を示している。It is the (VI)-(VI) arrow view of FIG. 1, Comprising: It is a longitudinal cross-sectional arrow view of a battery pack and a battery attachment part. This figure has shown the stage in the middle of attaching a battery pack by sliding with respect to a battery attachment part. 識別突起部を備えた別形態のバッテリパックの斜視図である。It is a perspective view of another form of battery pack provided with the identification protrusion part. 識別突起部を備えた充電器の斜視図である。It is a perspective view of the charger provided with the identification protrusion part. バッテリアダプタの斜視図である。本図は、バッテリアダプタの携帯取り付け部にバッテリパックを取り付けた状態を示している。It is a perspective view of a battery adapter. This figure has shown the state which attached the battery pack to the portable attachment part of a battery adapter. 本発明の実施形態を示すブロック図である。It is a block diagram which shows embodiment of this invention. 本発明の別の実施形態を示すブロック図である。It is a block diagram which shows another embodiment of this invention.

 次に、本発明の実施形態を図1~図11に基づいて説明する。図1は、バッテリパック20を電源とする電動工具の一例として電気カンナ1を示している。本実施形態は、電気カンナ1のバッテリ取り付け部10に対するバッテリパック20の取り付け構造について特徴を有するもので、電気カンナ1の工具本体2については特に変更を要しないので、詳細な説明を省略する。工具本体2には、電動モータ5を駆動源としてカンナ刃を回転させる駆動系統が内装されている。工具本体2の上部に使用者が把持するハンドル部3が設けられている。工具本体2の前部には、カンナ刃の切り込み深さを調整するための調整ダイヤル4が設けられている。工具本体2とハンドル部3の後部に跨った状態でバッテリ取り付け部10が設けられている。このバッテリ取り付け部10にバッテリパック20が取り付けられて、電動モータ5等の工具本体2へ電源供給される。工具本体2(電動モータ5)の定格電圧は、本実施形態では、18Vの場合を例示する。このため、以下説明するように、バッテリ取り付け部10には、出力電圧が18Vのバッテリパック20のみを取り付けることができ、14.4Vバッテリや36Vバッテリ等の非対応バッテリは取り付けることができないようになっている。
 工具本体2とハンドル部3とバッテリ取り付け部10は、樹脂成型品である左右半割りハウジング1L,1Rによって一体に形成されている。
Next, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows an electric plane 1 as an example of an electric tool that uses a battery pack 20 as a power source. The present embodiment is characterized by the structure for attaching the battery pack 20 to the battery attachment portion 10 of the electric plane 1, and the tool body 2 of the electric plane 1 does not require any particular change, and thus detailed description thereof is omitted. The tool body 2 is internally provided with a drive system that rotates the cannula blade using the electric motor 5 as a drive source. A handle portion 3 that is gripped by the user is provided on the upper portion of the tool body 2. An adjustment dial 4 for adjusting the cutting depth of the canine blade is provided at the front portion of the tool body 2. A battery mounting portion 10 is provided across the tool main body 2 and the rear portion of the handle portion 3. A battery pack 20 is attached to the battery attachment portion 10 and power is supplied to the tool body 2 such as the electric motor 5. In this embodiment, the rated voltage of the tool body 2 (electric motor 5) is 18V. Therefore, as will be described below, only the battery pack 20 with an output voltage of 18V can be attached to the battery attachment portion 10, and a non-compliant battery such as a 14.4V battery or a 36V battery cannot be attached. It has become.
The tool body 2, the handle portion 3, and the battery mounting portion 10 are integrally formed by left and right half housings 1L and 1R that are resin molded products.

 バッテリ取り付け部10には、左右一対のスライドレール部11,11が設けられている。両スライドレール部11,11は、相互に平行で上下に沿って延びている。両スライドレール部11,11に対してバッテリパック20を上側から下方へスライドさせることにより当該バッテリパック20をこのバッテリ取り付け部10に取り付けることができる。
 両スライドレール部11,11間であってバッテリ取り付け部10のほぼ中央には、端子台14が取り付けられている。この端子台14は、左右半割りハウジングとは別途製作されて組み付けられたもので、樹脂成形により平板形状に形成されている。
 この端子台14に、プラス(正極)端子12Pとマイナス(負極)端子12Nが配置されている。プラス端子12Pとマイナス端子12Nは平板形状を有しており、相互に平行で上下に延びている。プラス端子12Pとマイナス端子12Nは、インサート成形によりこの端子台14に固定されている。このプラス端子12Pとマイナス端子12Nは、工具本体2の電源回路に電気的に接続されている。
 プラス端子12Pとマイナス端子12Nとの間には、過放電検出用の補助端子16が設けられている。この補助端子16もインサート成形によって端子台14に一体に設けられている。
 また、図2,3,5に示すようにこの端子台14には、金属製の識別突起部17が設けられている。この識別突起部17は、端子台14の右側上部に設けた張り出し部14aに同じくインサート成形により一体に設けられている。この識別突起部17は、プラス端子12Pの先端部付近(上端部付近)であってその右側方に配置されている。
 バッテリ取り付け部10の上部には、取り付けたバッテリパック20のロック爪21が引き掛けられる爪引き掛け部15が設けられている。使用者がロック爪21を押し下げ操作して爪引き掛け部15に対する引き掛け状態を解除すると、バッテリパック20を上方へスライドさせてバッテリ取り付け部10から取り外すことができる。
The battery mounting portion 10 is provided with a pair of left and right slide rail portions 11, 11. Both the slide rail parts 11 and 11 are parallel to each other and extend along the top and bottom. The battery pack 20 can be attached to the battery mounting portion 10 by sliding the battery pack 20 from the upper side to the lower side with respect to both the slide rail portions 11 and 11.
A terminal block 14 is attached between the slide rail portions 11 and 11 and substantially at the center of the battery attachment portion 10. The terminal block 14 is manufactured and assembled separately from the left and right half housings, and is formed into a flat plate shape by resin molding.
A positive (positive electrode) terminal 12P and a negative (negative electrode) terminal 12N are arranged on the terminal block 14. The plus terminal 12P and the minus terminal 12N have a flat plate shape, and are parallel to each other and extend vertically. The plus terminal 12P and the minus terminal 12N are fixed to the terminal block 14 by insert molding. The plus terminal 12P and the minus terminal 12N are electrically connected to the power supply circuit of the tool body 2.
An auxiliary terminal 16 for detecting overdischarge is provided between the positive terminal 12P and the negative terminal 12N. The auxiliary terminal 16 is also integrally provided on the terminal block 14 by insert molding.
Further, as shown in FIGS. 2, 3 and 5, the terminal block 14 is provided with a metal identification protrusion 17. The identification protrusion 17 is integrally provided on the overhanging portion 14a provided on the upper right side of the terminal block 14 by insert molding. The identification protrusion 17 is disposed near the tip (near the upper end) of the plus terminal 12P and on the right side thereof.
A claw hooking portion 15 to which a lock claw 21 of the attached battery pack 20 is hooked is provided on the upper portion of the battery mounting portion 10. When the user pushes down the lock claw 21 to release the hooked state with respect to the claw hooking portion 15, the battery pack 20 can be slid upward and removed from the battery mounting portion 10.

 図5に示すようにバッテリパック20の上面には、左右一対のレール部22,22が設けられている。両レール部22,22をバッテリ取り付け部10の左右スライドレール部11,11に係合させて当該バッテリパック20を下方へスライドさせることにより、当該バッテリパック20をバッテリ取り付け部10に取り付けることができる。
 前記した識別突起部17は、その左右方向の位置について、上記レール部22に干渉しない位置に配置されている。このため、バッテリパック20はバッテリ取り付け部10に対して下方へスライドさせて取り付けることができる。この識別突起部17によってバッテリパック20が工具本体2の仕様に適合する対応バッテリであることが識別される。
 この識別突起部17に対して、例えば36Vの非対応バッテリを取り付けようとすると、そのレール部が干渉する結果、当該バッテリパックを取り付けることができない。重量が大きな36Vバッテリをスライドさせようとしてそのレール部を干渉させても、識別突起部17が金属製であるので損傷等を受けることはなく、従来の樹脂製に比してその耐久性が確保されるようになっている。
 この識別突起部17のレール部22に対する左右方向の位置によって、当該バッテリ取り付け部10に適合する対応バッテリであるか、適合しない非対応バッテリであるかの識別がなされる。例えば図4~図6において二点鎖線で示すように識別突起部17よりも左側のずれた位置に識別突起部18を設けた場合には、この識別突起部18がスライドレールに干渉するため、この18Vのバッテリパック20をスライドさせて取り付けることができない。この場合、スライドレールの対応する部位に逃がし溝部を設けた例えば14.4Vのバッテリパックあるいは36Vのバッテリパックを対応バッテリとすることができる。このことから、識別突起部17は18Vバッテリ対応用であり、識別突起部18は18Vバッテリ非対応用となり、工具本体2の仕様(定格電圧)に適合したバッテリパックに合わせて何れかの位置あるいはこれより左右に位置ずれしたその他の位置に識別突起を設けることによりその他の仕様についてバッテリパックの対応、非対応を識別できる。
As shown in FIG. 5, a pair of left and right rail portions 22 are provided on the upper surface of the battery pack 20. The battery pack 20 can be attached to the battery attachment portion 10 by engaging the rail portions 22 and 22 with the left and right slide rail portions 11 and 11 of the battery attachment portion 10 and sliding the battery pack 20 downward. .
The identification protrusion 17 described above is disposed at a position where it does not interfere with the rail portion 22 with respect to the position in the left-right direction. For this reason, the battery pack 20 can be attached to the battery attachment portion 10 by sliding downward. The identification protrusion 17 identifies that the battery pack 20 is a compatible battery that meets the specifications of the tool body 2.
If an attempt is made to attach a non-compatible battery of 36V, for example, to the identification protrusion portion 17, the rail portion interferes with it, so that the battery pack cannot be attached. Even when the heavy 36V battery is slid to interfere with its rail part, the identification protrusion 17 is made of metal, so it will not be damaged, and its durability is ensured compared to conventional resin. It has come to be.
Based on the position of the identification protrusion 17 in the left-right direction with respect to the rail portion 22, it is identified whether the battery is a compatible battery that is compatible with the battery mounting portion 10 or a non-compatible battery that is not compatible. For example, when the identification protrusion 18 is provided at a position shifted to the left of the identification protrusion 17 as shown by a two-dot chain line in FIGS. 4 to 6, the identification protrusion 18 interferes with the slide rail. The 18V battery pack 20 cannot be slid and attached. In this case, for example, a 14.4V battery pack or a 36V battery pack provided with a relief groove at a corresponding portion of the slide rail can be used as the corresponding battery. Therefore, the identification protrusion 17 is for 18V battery, the identification protrusion 18 is for 18V battery non-correspondence, any position or according to the battery pack conforming to the specification (rated voltage) of the tool body 2 By providing identification protrusions at other positions that are displaced to the left and right, it is possible to identify whether the battery pack is compatible or not compatible with other specifications.

 左右のレール部22,22間には、プラス端子接続用のプラススリット部23とマイナス端子接続用のマイナススリット部24が設けられている。プラススリット部23内には、二つのプラス接点23a,23aが当該バッテリパック20の取り付け、取り外し方向(図4中白抜きの矢印で示す上下方向)に一定の間隔をおいて配置されている。また、マイナススリット部24内には、同じく二つのマイナス接点24a,24aが当該バッテリパック20の取り付け、取り外し方向に一定の間隔をおいて配置されている。
 このバッテリパック20がバッテリ取り付け部10に取り付けられると、バッテリ取り付け部10のプラス端子12Pがプラススリット部23内に進入してプラス接点23a,23aに接続されるとともに、マイナス端子12Nがマイナススリット部24内に進入してマイナス接点24a,24aに接続される。
 プラススリット部23とマイナススリット部24との間には、補助スリット部25とコネクタ部26が配置されている。補助スリット部25内には一つの補助接点25aが配置されている。プラス接点23a,23aとマイナス接点24a,24aは、それぞれ当該バッテリパック20に組み込んだ制御回路を経て各バッテリセルに接続され、補助接点25aも制御回路に接続されている。
 前記したようにバッテリ取り付け部10の識別突起部17は、プラス端子12Pの先端部付近(図2,3において上端部付近)の側方に配置されている。しかも、この識別突起部17の上下方向の位置(プラス端子12Pの長手方向に沿った方向)は、非対応のバッテリパックを下方へスライドさせて当該バッテリ取り付け部10に取り付けようとした際に、プラス端子12P及びマイナス端子12Nがバッテリパック20のプラススリット部23とマイナススリット部24に進入してそれぞれプラス接点23aとマイナス接点24aに接触する前に、レール部22に干渉することとなる位置に設定されている。
 このため、非対応バッテリを取り付けようした場合には、バッテリパックがバッテリ取り付け部10に対して電気的に接続する前(端子12P,12Nが接点23a,24aに接触する前)に、そのスライド動作が規制されて非対応バッテリであることが識別され、これにより工具本体2側へ過電流が流れることが防止され、ひいてはその損傷が未然に防止されるようになっている。
Between the left and right rail portions 22, 22, a plus slit portion 23 for connecting a plus terminal and a minus slit portion 24 for connecting a minus terminal are provided. In the plus slit portion 23, two plus contacts 23a, 23a are arranged at regular intervals in the direction of attaching and detaching the battery pack 20 (up and down directions indicated by white arrows in FIG. 4). Similarly, in the minus slit portion 24, two minus contacts 24a and 24a are arranged at regular intervals in the direction in which the battery pack 20 is attached and detached.
When the battery pack 20 is attached to the battery attachment portion 10, the plus terminal 12P of the battery attachment portion 10 enters the plus slit portion 23 and is connected to the plus contacts 23a and 23a, and the minus terminal 12N is the minus slit portion. It enters into 24 and is connected to negative contacts 24a, 24a.
An auxiliary slit portion 25 and a connector portion 26 are arranged between the plus slit portion 23 and the minus slit portion 24. One auxiliary contact 25 a is disposed in the auxiliary slit portion 25. The positive contacts 23a and 23a and the negative contacts 24a and 24a are connected to the respective battery cells via a control circuit incorporated in the battery pack 20, and the auxiliary contact 25a is also connected to the control circuit.
As described above, the identification protrusion 17 of the battery mounting portion 10 is disposed on the side of the vicinity of the tip of the plus terminal 12P (near the upper end in FIGS. 2 and 3). Moreover, the vertical position of the identification protrusion 17 (the direction along the longitudinal direction of the plus terminal 12P) is determined when the non-compliant battery pack is slid downward to be attached to the battery attachment portion 10. Before the plus terminal 12P and the minus terminal 12N enter the plus slit portion 23 and the minus slit portion 24 of the battery pack 20 and come into contact with the plus contact 23a and the minus contact 24a, respectively, at positions where they interfere with the rail portion 22. Is set.
For this reason, when an incompatible battery is to be mounted, the sliding operation is performed before the battery pack is electrically connected to the battery mounting portion 10 (before the terminals 12P and 12N are in contact with the contacts 23a and 24a). Is identified as a non-compliant battery, thereby preventing an overcurrent from flowing to the tool body 2 side, and thus preventing its damage.

 以上のように構成した本実施形態の取り付け構造によれば、工具本体2の仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部17が、従来の樹脂製とは異なって金属製であるので、非対応バッテリの例えばレール部を干渉させても損傷等を受けることが少ないことからその耐久性を高めることができる。
 また、金属板を識別突起部17とする構成であるので、その板厚を従来のブロック体形状を有する樹脂製の識別突起部よりも肉厚を薄くしても十分な強度及び耐衝撃性(耐久性)を確保することができることから、例えば張り出し部14a上の限られた狭小なスペース内でその左右方向の位置(板厚方向の位置)を変更することにより、仕様の異なるバッテリパックについて対応、非対応の識別機能を確実に発揮させることができるようになる。
According to the mounting structure of the present embodiment configured as described above, the identification protrusion 17 for identifying whether the battery is a compatible battery that conforms to the specifications of the tool body 2 or a non-compatible battery that does not conform to the specification. Since it is made of metal unlike the resin made of the above, it is less likely to be damaged or the like even if the rail portion of the non-compliant battery is caused to interfere, for example, so that the durability can be enhanced.
In addition, since the metal plate is configured to be the identification protrusion portion 17, sufficient strength and impact resistance (even if the plate thickness is made thinner than the resin-made identification protrusion portion having a conventional block body shape) Durability) can be ensured, for example, by changing the position in the left-right direction (position in the plate thickness direction) within a limited narrow space on the overhanging portion 14a, it can handle battery packs with different specifications Thus, the non-corresponding identification function can be surely exhibited.

 以上説明した実施形態には種々変更を加えることができる。例えば、バッテリ取り付け部10の仕様に対する対応、非対応の識別をするための識別突起部17を、端子台14に設けた構成を例示したが、端子台14でなくこれが組み付けられるバッテリ取り付け部10のハウジング部分に直接設ける構成としてもよい。
 また、識別突起部17をバッテリ取り付け部10側に設けた構成を例示したが、図7に示すようにバッテリパック30側に金属製の識別突起部31を設けることにより同様の作用効果を得ることができる。この場合、識別突起部31は、金属板であり、一方のレール部32の上面に取り付けられている。この識別突起部31をバッテリ取り付け部側のスライドレールに干渉させることにより、そのスライド取り付け動作を規制し、これにより非対応バッテリであることの識別をすることができる。このバッテリパック30を対応バッテリとするバッテリ取り付け部については、そのスライドレールに識別突起部31の通過を許容する逃がし溝部を設けてそのスライド動作を許容する構成とすることができる。
 このように金属製の識別突起部は、バッテリ取り付け部10側に設ける構成、あるいはバッテリパック30側に設ける構成とすることができ、さらには双方に設けてより多種類の仕様について識別可能な構成とすることができる。
 また、識別突起部は、例示したようにプラス端子12Pの先端側方に配置する構成の他、マイナス端子12Nの先端側方、あるいはプラス端子12Pとマイナス端子12Nとの間、あるいはプラス端子12Pの延長線の側方、マイナス端子12Nの延長線の側方若しくは両延長線間に配置する構成としてもよい。このことから、識別突起部を干渉させて非対応バッテリのスライド動作を規制する当該非対応バッテリの干渉部位としては上記例示したように一方のレール部先端とする構成に限らず、その他の様々な部位を設定することができる。
 また、識別突起部の板厚方向の位置を変化させることにより、対応、非対応の識別をする構成を例示したが、その高さ寸法を変化させることにより識別する構成とすることもできる。
Various modifications can be made to the embodiment described above. For example, although the structure which provided the identification protrusion part 17 for identifying the correspondence of the specification of the battery attachment part 10 and non-correspondence in the terminal base 14 was illustrated, it is not the terminal base 14 but the battery attachment part 10 to which this is assembled. It is good also as a structure directly provided in a housing part.
Moreover, although the structure which provided the identification protrusion part 17 in the battery attachment part 10 side was illustrated, it obtains the same effect by providing the metal identification protrusion part 31 in the battery pack 30 side, as shown in FIG. Can do. In this case, the identification protrusion 31 is a metal plate and is attached to the upper surface of one rail portion 32. By causing the identification protrusion 31 to interfere with the slide rail on the battery attachment portion side, the slide attachment operation is restricted, thereby identifying the non-compliant battery. About the battery attachment part which uses this battery pack 30 as a corresponding | compatible battery, it can be set as the structure which provides the escape groove part which permits passage of the identification protrusion part 31 in the slide rail, and permits the slide operation | movement.
In this manner, the metal identification protrusion can be configured to be provided on the battery mounting portion 10 side or the battery pack 30 side, and further provided on both sides to be able to identify more types of specifications. It can be.
In addition to the configuration in which the identification protrusion is arranged on the side of the tip of the plus terminal 12P as illustrated, the tip of the minus terminal 12N, the side of the plus terminal 12P and the minus terminal 12N, or the plus terminal 12P It is good also as a structure arrange | positioned at the side of an extension line, the side of the extension line of the minus terminal 12N, or between both extension lines. Therefore, the interference part of the non-compliant battery that restricts the sliding operation of the non-compliant battery by interfering with the identification protrusion is not limited to the configuration of the one rail part tip as illustrated above, but various other types. A site can be set.
Moreover, although the structure which identifies corresponding | compatible and non-corresponding by changing the position of the thickness direction of an identification protrusion part was illustrated, it can also be set as the structure identified by changing the height dimension.

 さらに、バッテリパックの対応、非対応を識別するための識別突起部は、例示したように金属製(金属板)とする構成、セラミック材料を素材とする構成であってもよい。要は、バッテリ取り付け部若しくはバッテリパックのハウジング素材である合成樹脂とは異なる素材であってこれらよりも耐衝撃性等の点で耐久性が高い素材で識別突起部を形成することにより、従来の合成樹脂製の識別突起部に比してその耐久性を確保しつつ薄肉化若しくは小型化することが可能になり、その結果より多くの仕様(定格電圧、サイズ等)についてバッテリパックの対応、非対応を識別できるようになる。
 また、電動工具(電気カンナ1)のバッテリ取り付け部10に対するバッテリパック20の取り付け構造を例示したが、図8に示すように充電器40に対するバッテリパックの取り付け構造についても同様に適用することができる。図示するように充電器40のバッテリ受け部41には、バッテリ取り付け部10のスライドレール部11,11に対応して左右一対のスライドレール部42,42が設けられている。この左右のスライドレール部42,42の間に、マイナス端子44とプラス端子45が配置されている。マイナス端子44はバッテリパックのマイナススリット部に挿入され、プラス端子45はバッテリパックの補助スリット部に挿入されて、それぞれバッテリパック側の接点に接続される。
 図示するようにマイナス端子44に対してバッテリ取り付け方向手前側に、金属製の識別突起部43が設けられている。この識別突起部43を非対応バッテリの例えばレール部に干渉させることによってその誤装着を未然に防止することができる。識別突起部43が、マイナス端子44のバッテリ取り付け方向手前側に配置されているので、バッテリパックが電気的に接続される前の段階で、対応、非対応の識別がなされ、これにより機器の損傷等が未然に防止される。
Further, the identification protrusion for identifying the correspondence or non-correspondence of the battery pack may have a configuration made of metal (metal plate) or a configuration made of a ceramic material as illustrated. In short, by forming the identification protrusion with a material that is different from the synthetic resin that is the battery mounting part or battery housing material and that is more durable in terms of impact resistance, etc. Compared to the identification protrusions made of synthetic resin, it is possible to reduce the thickness or size while ensuring the durability. As a result, the battery pack can be used for more specifications (rated voltage, size, etc.). The correspondence can be identified.
Moreover, although the attachment structure of the battery pack 20 with respect to the battery attachment part 10 of an electric tool (electric plane 1) was illustrated, it can apply similarly also about the attachment structure of the battery pack with respect to the charger 40 as shown in FIG. . As shown in the figure, the battery receiving portion 41 of the charger 40 is provided with a pair of left and right slide rail portions 42, 42 corresponding to the slide rail portions 11, 11 of the battery mounting portion 10. A minus terminal 44 and a plus terminal 45 are arranged between the left and right slide rail portions 42, 42. The minus terminal 44 is inserted into the minus slit portion of the battery pack, and the plus terminal 45 is inserted into the auxiliary slit portion of the battery pack and is connected to the contact on the battery pack side.
As shown in the drawing, a metal identification protrusion 43 is provided on the front side in the battery mounting direction with respect to the negative terminal 44. By making this identification protrusion 43 interfere with, for example, a rail portion of a non-compliant battery, the erroneous mounting can be prevented in advance. Since the identification protrusion 43 is disposed on the front side of the minus terminal 44 in the battery mounting direction, the corresponding or non-corresponding identification is made before the battery pack is electrically connected, thereby causing damage to the device. Etc. are prevented in advance.

 図9にはバッテリアダプタ50が示されている。このバッテリアダプタ50は、工具本体2のバッテリ取り付け部10に取り付け可能なアダプタ本体51と、バッテリパック20を取り付け可能な携帯取り付け部52を備えるもので、アダプタ本体51と携帯取り付け部52は適度な長さの電気コード53で電気的に接続されている。アダプタ本体51は、バッテリ取り付け部に対する取り付け構造についてはバッテリパック20を同じ構成を備えているが、自身はバッテリセルを内装していないためバッテリパック20に比して極めて軽量になっている。携帯取り付け部52には、使用者の腰ベルトに引き掛けることができるフック54が備え付けられている。
 このバッテリアダプタ50は、軽量なアダプタ本体51を工具本体2のバッテリ取り付け部10に取り付け、重量の大きなバッテリパック20を取り付けた携帯取り付け部52を腰ベルト等に吊り下げておけば、使用者は軽い操作力で電動工具1を取り扱うことができることから当該電動工具1の操作性及び作業性を大きく高めることができる。
 係るバッテリアダプタ50を介して18Vバッテリを工具本体2のバッテリ取り付け部10に接続する場合であっても、金属製の識別突起部17によって仕様外の非対応バッテリ(アダプタ本体51)の取り付けを未然に防止できるとともに、誤って非対応バッテリを取り付けようとすると識別突起部17がアダプタ本体51のレール部に干渉して取り付けることができない結果、その誤装着が未然に防止される。
 このようなバッテリアダプタ50を用いる場合には、工具本体2のバッテリ取り付け部10の識別突起部17に代えて、若しくは加えて携帯取り付け部52に同様の識別突起部を設けることにより、当該携帯取り付け部52に対する非対応バッテリの誤装着を未然に防止することができる。
 以上説明した種々形態の識別突起部は、端子台若しくはハウジング等にインサート成形により一体に設ける構成としたが、別途ねじ止めや溶着等の手段により所定の位置に固定する構成としてもよい。
 最後に、電動工具の一例として電気カンナ1を例示したが、本発明は例えば携帯マルノコ等の切断機や孔明け用の電気ドリル等のその他の電動工具におけるバッテリパックの取り付け構造に広く適用することができる。
FIG. 9 shows the battery adapter 50. The battery adapter 50 includes an adapter main body 51 that can be attached to the battery attachment portion 10 of the tool main body 2 and a portable attachment portion 52 to which the battery pack 20 can be attached. The adapter main body 51 and the portable attachment portion 52 are appropriate. They are electrically connected by an electric cord 53 having a length. The adapter main body 51 has the same configuration as the battery pack 20 with respect to the mounting structure for the battery mounting portion. However, the adapter main body 51 is extremely light in weight as compared with the battery pack 20 because the battery pack 20 itself does not have a battery cell. The portable attachment part 52 is provided with a hook 54 that can be hooked on the user's waist belt.
The battery adapter 50 can be used by attaching a lightweight adapter main body 51 to the battery mounting portion 10 of the tool main body 2 and suspending the portable mounting portion 52 to which the heavy battery pack 20 is attached to a waist belt or the like. Since the power tool 1 can be handled with a light operating force, the operability and workability of the power tool 1 can be greatly enhanced.
Even when an 18V battery is connected to the battery mounting portion 10 of the tool main body 2 via the battery adapter 50, the non-compliant battery (adapter main body 51) outside the specification is attached by the metal identification protrusion 17. If the non-compliant battery is erroneously attached, the identification protrusion 17 cannot interfere with the rail portion of the adapter main body 51 and cannot be attached.
When such a battery adapter 50 is used, instead of or in addition to the identification protrusion 17 of the battery attachment part 10 of the tool body 2, the portable attachment part 52 is provided with a similar identification protrusion so that the portable attachment can be performed. It is possible to prevent erroneous attachment of the non-compliant battery to the unit 52.
The identification protrusions of various forms described above are integrally provided on the terminal block or the housing by insert molding, but may be separately fixed at predetermined positions by means such as screwing or welding.
Lastly, the electric plane 1 has been illustrated as an example of the electric tool. However, the present invention is widely applied to a battery pack mounting structure in other electric tools such as a cutting machine such as a portable maroon and an electric drill for drilling. Can do.

 以上例示したバッテリの取り付け構造では、識別突起部17を備えた定格電圧18V仕様の工具(電気カンナ1)に対しては、18Vバッテリ20を取り付け可能で、36Vバッテリについては非対応バッテリとして取り付け不能とする一方、識別突起部18を備えた例えば定格電圧14.4V仕様の工具に対しては18Vバッテリ20を非対応バッテリとして取り付け不能とする構成を備えている。
 工具本体の仕様(主として定格電圧)に適合する結果取り付け可能な対応バッテリと、工具本体の仕様に適合しない結果取り付け不能な非対応バッテリを識別するための基準としては、例示したバッテリの出力電圧とは別の基準を設定することにより、当該取り付け構造はより広い概念に発展させた発明とすることができる。
 例えば図10に示すように、それぞれ重負荷工具である例えば14.4V仕様の第1の工具T1と例えば18V仕様の第2の工具T2と、それぞれオートストップ機能(AS)対応で、同じ容量(例えば、1.5Ah)の第1のバッテリB1(18V)と第2のバッテリB2(14.4V)を考えた時に、第1の工具T1には第1のバッテリB1を接続できず、第2のバッテリB2を接続可能であり、第2の工具T2には、第1及び第2のバッテリB1,B2を何れも接続可能とした取り付け構造に発展させることができる(第11の発明)。前記例示した実施形態は、この第11の発明の一つの実施形態に相当する。
 この第11の発明では、第1の工具T1は第1の規制部K1を備え、第2の工具T2は第1の規制部K1とは形状が異なる第2の規制部K2を備えた取り付け構造とすることができる(第12の発明)。
 上記の第11又は第12の発明において、第1のバッテリB1は、第1の規制受け部R1を備え、第2のバッテリB2は第1の規制受け部R1とは形状が異なる第2の規制受け部R2を備えた取り付け構造とすることができる(第13の発明)。規制部若しくは規制受け部の形状が異なることには、規制部若しくは規制受け部を設けないことを含めることができる。
 上記の第11~第13の何れか一つの発明において、第1及び第2の工具T1,T2は、負荷電流30A程度の重負荷工具(例えば定格電圧18Vのマルノコ)である取り付け構造とすることができる(第14の発明)。
 上記の第11~第14の何れか一つの発明において、第1及び第2のバッテリB1,B2は、定格容量1.5Ahである取り付け構造とすることができる(第15の発明)。
 上記の第11~第15の何れか一つの発明に係る取り付け構造は、第1及び第2のバッテリB1,B2を充電可能な充電器に適用することができる(第16の発明)。
 また、第11~第15の何れか一つの発明において、第1及び第2のバッテリB1,B2の過電流により当該バッテリB1,B2側からモータ駆動停止信号(AS信号)が第1及び第2の工具T1,T2側に出力され、これによりFET駆動により工具本体を停止させるオートストップ機能(AS)を備えた取り付け構造とすることができる(第17の発明)。
 さらに、第11~第15の何れか一つの発明において、第1及び第2のバッテリB1,B2の過電流により出力されたモータ駆動停止信号(AS信号)により、当該バッテリB1,B2側のFETを駆動させることにより工具本体を停止させるオートストップ機能(AS)を備えた取り付け構造とすることができる(第18の発明)。
 上記の第17及び第18の発明において、AS信号を出力するための条件としては、上記例示した過電流検出時に代えて若しくは加えて、例えば過放電に伴う電圧降下やバッテリセルの温度条件が一定値に達した時点とすることができる。
In the battery mounting structure exemplified above, the 18V battery 20 can be mounted on the tool (electric plane 1) with the rated voltage of 18V including the identification protrusion 17, and the 36V battery cannot be mounted as an incompatible battery. On the other hand, for example, a tool with a rated voltage of 14.4V including the identification protrusion 18 is configured so that the 18V battery 20 cannot be attached as a non-compatible battery.
As a reference for identifying a compatible battery that can be mounted as a result of conforming to the specifications of the tool body (mainly rated voltage) and a non-compliant battery that cannot be mounted as a result of conforming to the specifications of the tool body, the output voltage of the illustrated battery is By setting different standards, the mounting structure can be an invention developed into a broader concept.
For example, as shown in FIG. 10, the first tool T1 of 14.4V specification and the second tool T2 of 18V specification, which are heavy load tools, respectively, correspond to the auto-stop function (AS), respectively, and have the same capacity (for example, , 1.5 Ah) of the first battery B1 (18V) and the second battery B2 (14.4V), the first battery B1 cannot be connected to the first tool T1, and the second The battery B2 can be connected, and the second tool T2 can be developed into an attachment structure in which both the first and second batteries B1 and B2 can be connected (11th invention). The illustrated embodiment corresponds to one embodiment of the eleventh invention.
In the eleventh aspect of the invention, the first tool T1 includes a first restricting portion K1, and the second tool T2 includes a second restricting portion K2 having a shape different from that of the first restricting portion K1. (Twelfth invention).
In the eleventh or twelfth aspect of the invention described above, the first battery B1 includes the first restriction receiving portion R1, and the second battery B2 has a second restriction different in shape from the first restriction receiving portion R1. It can be set as the attachment structure provided with receiving part R2 (13th invention). The difference in the shape of the restriction portion or the restriction receiving portion can include not providing the restriction portion or the restriction receiving portion.
In any one of the eleventh to thirteenth inventions described above, the first and second tools T1, T2 have a mounting structure that is a heavy load tool (for example, a marnoco with a rated voltage of 18V) having a load current of about 30A. (14th invention).
In any one of the eleventh to fourteenth aspects, the first and second batteries B1 and B2 may have a mounting structure with a rated capacity of 1.5 Ah (fifteenth aspect).
The mounting structure according to any one of the eleventh to fifteenth inventions can be applied to a charger capable of charging the first and second batteries B1 and B2 (sixteenth invention).
In any one of the eleventh to fifteenth inventions, the motor drive stop signal (AS signal) is generated from the first and second battery B1 and B2 side by the overcurrent of the first and second batteries B1 and B2. This is output to the tools T1 and T2 side, and thereby an attachment structure having an auto-stop function (AS) for stopping the tool body by driving the FET can be obtained (17th invention).
Furthermore, in any one of the eleventh to fifteenth inventions, an FET on the battery B1, B2 side is generated by the motor drive stop signal (AS signal) output by the overcurrent of the first and second batteries B1, B2. Can be provided with an auto-stop function (AS) for stopping the tool body by driving (18th invention).
In the seventeenth and eighteenth aspects of the invention, as a condition for outputting the AS signal, instead of or in addition to the exemplified overcurrent detection, for example, a voltage drop due to overdischarge or a battery cell temperature condition is constant. It can be the time when the value is reached.

 また、バッテリの取り付け構造については、さらに以下のような発明として捉えることができる。図11に示すように重負荷工具である第3の工具T3と軽負荷工具である第4の工具T4と、それぞれ同じ容量でAS非対応の第3のバッテリB3とAS対応の第4のバッテリB4を考えた時に、AS対応、非対応を基準としてバッテリを取り付け可能若しくは取り付け不能の識別をすることができる。図11に示す取り付け構造の場合、AS対応の重負荷工具である第3の工具T3には、AS非対応の第3のバッテリB3を取り付けることができず、AS対応の第4のバッテリB4のみを取り付け可能とすることができる。また、AS非対応の軽負荷工具である第4の工具T4には、AS対応、非対応に関係なく第3及び第4のバッテリB3,B4の何れをも取り付け可能とすることができる。
 このことから、第11の発明には、過電流を検出した時にモータ駆動停止信号(AS信号)を出力可能なAS対応の第3のバッテリB1と、AS信号を出力しないAS非対応の第4のバッテリB4を含めることができる(第19の発明)。この場合、第3及び第4のバッテリB3,B4には、それぞれセル直列1系統で同じ容量(例えば、1.5Ah)のものを含めることができる。
 また、第11の発明には、負荷電流20Aの重負荷工具T3(例えば定格電圧18Vのマルノコ)と、負荷電流20A未満の軽負荷工具T4(例えば定格電圧18Vのインパクトドライバ)を含めることができる(第20の発明)。第20の発明の場合、工具本体の出力の大小により取り付け可能なバッテリと取り付け不能なバッテリが識別される。
 さらに、第19又は第20の発明に係る取り付け構造は、第3のバッテリB3及び第4のバッテリB4を充電可能な充電器に適用することができる。
The battery mounting structure can be further understood as the following invention. As shown in FIG. 11, the third tool T3, which is a heavy load tool, and the fourth tool T4, which is a light load tool, and a third battery B3 and an AS compatible fourth battery, each having the same capacity and not supporting AS. When considering B4, it is possible to identify whether a battery can be attached or not attached based on AS support or non-support. In the case of the mounting structure shown in FIG. 11, the third battery T3 that is not AS-compatible cannot be attached to the third tool T3 that is an AS-compatible heavy load tool, and only the fourth battery B4 that is AS-compatible. Can be attached. In addition, any of the third and fourth batteries B3 and B4 can be attached to the fourth tool T4, which is a light load tool that does not support AS, regardless of whether the tool is compatible with AS or not.
Accordingly, in the eleventh aspect of the invention, the third battery B1 for AS that can output a motor drive stop signal (AS signal) when an overcurrent is detected, and the fourth for non-AS that does not output an AS signal. The battery B4 can be included (19th invention). In this case, each of the third and fourth batteries B3 and B4 can include one of the same capacity (for example, 1.5 Ah) in one cell series.
In addition, the eleventh invention can include a heavy load tool T3 (for example, a marnoco having a rated voltage of 18V) having a load current of 20A and a light load tool T4 having a load current of less than 20A (for example, an impact driver having a rated voltage of 18V). (20th invention). In the twentieth aspect, a battery that can be attached and a battery that cannot be attached are distinguished by the magnitude of the output of the tool body.
Furthermore, the mounting structure according to the nineteenth or twentieth invention can be applied to a charger capable of charging the third battery B3 and the fourth battery B4.

Claims (10)

工具本体のバッテリ取り付け部にバッテリパックを取り付けて電源とする電動工具における前記バッテリパックの前記バッテリ取り付け部に対する取り付け構造であって、
 前記バッテリ取り付け部若しくは前記バッテリパックの一方または双方に、前記バッテリ取り付け部に対する仕様外のバッテリパックの取り付けを規制して、前記仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、該識別突起部が、前記バッテリ取り付け部若しくは前記バッテリパックよりも強度が大きな素材で形成されている取り付け構造。
It is an attachment structure for the battery attachment part of the battery pack in an electric tool that attaches a battery pack to a battery attachment part of a tool body and uses it as a power source,
Whether the battery attachment part or the battery pack is a compatible battery that conforms to the specification or a non-compliant battery that restricts the attachment of the battery pack outside the specification to the battery attachment part to one or both of the battery attachment part An attachment structure including an identification protrusion for identification, wherein the identification protrusion is formed of a material having a strength higher than that of the battery attachment portion or the battery pack.
請求項1記載の取り付け構造であって、前記識別突起部の素材が金属である取り付け構造。 The attachment structure according to claim 1, wherein a material of the identification protrusion is a metal. 請求項2記載の取り付け構造であって、前記識別突起部が金属板である取り付け構造。 The attachment structure according to claim 2, wherein the identification protrusion is a metal plate. 請求項1~3の何れか1項に記載した取り付け構造であって、前記識別突起部は前記バッテリ取り付け部に設けられており、かつ前記バッテリ取り付け部は、当該バッテリパックの取り付け方向に沿って延びる正極端子と負極端子を備えており、前記識別突起部が該正極端子または該負極端子の側方に配置された取り付け構造。 The attachment structure according to any one of claims 1 to 3, wherein the identification protrusion is provided on the battery attachment portion, and the battery attachment portion extends along an attachment direction of the battery pack. An attachment structure comprising an extending positive electrode terminal and a negative electrode terminal, wherein the identification protrusion is disposed on a side of the positive electrode terminal or the negative electrode terminal. 請求項4記載の取り付け構造であって、前記識別突起部が、前記正極端子と前記負極端子との間若しくは前記正極端子の延長線と前記負極端子の延長線との間に配置された取り付け構造。 5. The attachment structure according to claim 4, wherein the identification protrusion is disposed between the positive terminal and the negative terminal or between an extension line of the positive terminal and an extension line of the negative terminal. . 請求項5記載の取り付け構造であって、前記識別突起部が、前記正極端子と前記負極端子の先端よりも当該バッテリパックの取り付け方向手前側に配置された取り付け構造。 The attachment structure according to claim 5, wherein the identification protrusion is disposed on the front side in the attachment direction of the battery pack with respect to the positive electrode terminal and the tip of the negative electrode terminal. 請求項1記載の取り付け構造であって、前記バッテリ取り付け部は、樹脂を素材とする端子台に正極端子と負極端子と前記識別突起部を備える取り付け構造。 The mounting structure according to claim 1, wherein the battery mounting portion includes a positive terminal, a negative terminal, and the identification protrusion on a terminal block made of resin. 電動工具の電源として用いるバッテリパックを前記電動工具から取り外して充電するための充電器に対する前記バッテリパックの取り付け構造であって、
 前記バッテリパック若しくは前記充電器のバッテリ受け部の一方または双方に、前記バッテリ受け部に対する仕様外のバッテリパックの取り付けを規制して、前記仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、該識別突起部が、前記バッテリパック若しくは前記バッテリ受け部よりも強度が大きな素材で形成されている取り付け構造。
An attachment structure of the battery pack with respect to a charger for removing and charging a battery pack used as a power source of the electric tool,
The battery pack or the battery receiving part of the charger is restricted to a non-compliant battery that conforms to the specification by restricting the attachment of the battery pack outside the specification to the battery receiving part, or a non-compliant battery that conforms to the specification. An attachment structure including an identification protrusion for identifying whether there is any, and the identification protrusion being formed of a material having a strength higher than that of the battery pack or the battery receiving portion.
請求項1~8の何れか1項に記載した取り付け構造であって、前記仕様外の非対応バッテリとして、前記電動工具若しくは前記充電器の定格電圧に適合しないバッテリパックに加えて、該バッテリパックからの電源をアダプタ本体を介して前記電動工具に供給するバッテリアダプタの前記アダプタ本体を対象とする取り付け構造。 The mounting structure according to any one of claims 1 to 8, wherein the battery pack is a non-compliant battery outside the specification, in addition to a battery pack that does not conform to a rated voltage of the power tool or the charger. An attachment structure for the adapter body of a battery adapter that supplies power from the battery tool to the electric tool through the adapter body. 工具本体のバッテリ取り付け部にバッテリパックを取り付けて電源とする電動工具における前記バッテリパックの前記バッテリ取り付け部に対する取り付け構造であって、
 前記バッテリパック若しくは前記バッテリ取り付け部の一方または双方に、前記バッテリ取り付け部に対する仕様外のバッテリパックの取り付けを規制して、前記仕様に適合する対応バッテリであるか適合しない非対応バッテリであるかの識別をするための識別突起部を備えており、該識別突起部が、前記バッテリ取り付け部若しくは前記バッテリパックとは異なる素材で形成されている取り付け構造。
It is an attachment structure for the battery attachment part of the battery pack in an electric tool that attaches a battery pack to a battery attachment part of a tool body and uses it as a power source,
Whether one or both of the battery pack and the battery mounting portion is a compatible battery that conforms to the specification or a non-compatible battery that restricts the attachment of a battery pack outside the specification to the battery mounting portion. An attachment structure comprising an identification protrusion for identification, wherein the identification protrusion is formed of a material different from that of the battery attachment part or the battery pack.
PCT/JP2011/065012 2010-07-07 2011-06-30 Structure for installing a battery pack Ceased WO2012005159A1 (en)

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