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WO2012083749A1 - 双轮磨光机及双轮抛光机 - Google Patents

双轮磨光机及双轮抛光机 Download PDF

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Publication number
WO2012083749A1
WO2012083749A1 PCT/CN2011/080821 CN2011080821W WO2012083749A1 WO 2012083749 A1 WO2012083749 A1 WO 2012083749A1 CN 2011080821 W CN2011080821 W CN 2011080821W WO 2012083749 A1 WO2012083749 A1 WO 2012083749A1
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WO
WIPO (PCT)
Prior art keywords
wheel
main shaft
driven wheel
dual
disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2011/080821
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English (en)
French (fr)
Inventor
黄建初
吴承烨
褚坤元
朱利刚
徐梓荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HAMMER ELECTRIC POWER TOOLS Co
Original Assignee
HAMMER ELECTRIC POWER TOOLS Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by HAMMER ELECTRIC POWER TOOLS Co filed Critical HAMMER ELECTRIC POWER TOOLS Co
Publication of WO2012083749A1 publication Critical patent/WO2012083749A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools

Definitions

  • the present invention relates to a sander, and more particularly to a two-wheel sander that performs simultaneous positive and negative polishing.
  • BACKGROUND OF THE INVENTION Polishers are used in many industries and applications. The current polishing machine turntable is rotated in one direction. This structure not only has poor polishing effect, but also is not stable enough. Due to the reaction force of the polished object, the sander is always subjected to a single-direction force during operation, and it is necessary to manually fix its position, especially when the hand is operated for a long time, the user's hand may be fatigued. The same problem exists with the polishing machine.
  • the object of the present invention is to provide a two-wheel polishing machine that performs positive and negative polishing at the same time, which cancels most of the reaction force with the object to be polished, and effectively reduces the labor intensity of the operator.
  • Another object of the present invention is to provide a two-wheel polishing machine which performs positive and negative polishing at the same time, and polishes objects from different directions, thereby improving the polishing effect compared with the conventional polishing machine.
  • Another object of the present invention is to provide a two-wheel sander for hand-held, which can be used by a user for a long time to reduce hand fatigue.
  • Another object of the present invention is to provide a two-wheel polishing machine which has a long service life and the use effect does not decrease as the working time becomes longer.
  • Another object of the present invention is to provide a two-wheel polishing machine which has a simple structure and low cost. Conducive to large-scale promotion.
  • the object of the present invention is to provide a two-wheel polishing machine which performs positive and negative polishing at the same time, which cancels most of the reaction force with the object to be polished, and effectively reduces the labor intensity of the operator.
  • the present invention provides a two-wheel polishing machine, comprising a head shell, an end cover provided at a front end of the head shell, and a motor fixed at one end to the head shell, wherein the motor is equipped with a rotor gear, the rotor The gear is meshed with the positive driven wheel and the reverse driven wheel at the same time, the positive driven wheel is fixedly connected with the main shaft, the inner end of the main shaft is connected with the inner wheel, and the reverse driven wheel is fixedly connected with the inner driving sleeve, and the inner driving sleeve is The end of the inner wheel is connected to the outer wheel, and the end surface of the inner wheel is on the same plane as the end surface of the outer wheel, and is concentrically rotated in the opposite direction.
  • a first bearing is disposed between the main shaft and the head case.
  • a second bearing is disposed between the reverse driven wheel and the main shaft.
  • a third bearing is disposed between the inner transmission sleeve and the end cover.
  • a fourth bearing is disposed between the inner transmission sleeve and the main shaft.
  • the outer wheel is fixed to the inner transmission sleeve by a plurality of screws.
  • the screw is a countersunk screw.
  • the inner wheel is coupled to the main shaft by means of an inverted thread or a similar angular grinding inner and outer platen structure.
  • the present invention also provides a two-wheel polishing machine, comprising a head shell, an end cover disposed at a front end of the head shell, and a motor fixed at one end to the head shell, wherein the motor is provided with a rotor gear, The rotor gear meshes with the positive driven wheel and the reverse driven wheel at the same time, and the forward driven wheel is fixedly connected with the main shaft, An inner disc is connected to the end of the main shaft, and the reverse driven wheel is fixedly connected with the inner driving sleeve. The end of the inner driving sleeve is connected with an outer disc. The end surface of the inner disc is on the same plane as the end surface of the outer disc, concentric and opposite. Rotate.
  • the outer disc is generally conical, and the tapered surface has a plurality of inclined blades.
  • the outer disc rotates at a high speed, part of the air is blown between the outer disc and the inner disc along the oblique direction of the vane.
  • FIG. 1 is a schematic view showing the internal structure of a two-wheel polishing machine according to the present invention
  • FIG. 2 is a schematic view showing the internal structure of the two-wheel polishing machine of the present invention
  • Figure 3-2 is a partial schematic view of the outer disc of the two-wheel polishing machine of the present invention.
  • the utility model relates to a two-wheel polishing machine, which comprises a head shell 1 and is arranged in front of the head shell 1 .
  • An end cap 5 a motor fixed at one end to the head casing 1, the motor having a rotor gear 6, the rotor gear 6 meshing with the forward driven wheel 2 and the counter driven wheel 3 simultaneously, the forward driven wheel 2
  • the main shaft 7 is fixedly connected to the end of the main shaft 7, and the reverse driven wheel 3 is fixedly connected to the inner transmission sleeve 4.
  • the end of the inner transmission sleeve 4 is connected with the outer wheel 9, and the end surface of the inner wheel 8 is The end faces of the outer wheel 9 are on the same plane and are concentrically rotated in opposite directions.
  • the two-wheeled sander further includes at least one first bearing 10, the first bearing 10 is sleeved on the main shaft 7, and is disposed on the main shaft 7 and the head shell 1 Between so that the spindle 7 runs smoothly and the rigidity of the spindle 7 is increased.
  • a second bearing 11 is disposed between the reverse driven wheel 3 and the main shaft 7.
  • a third bearing 12 is disposed between the inner transmission sleeve 4 and the end cover 5, and a fourth bearing 13 is disposed between the inner transmission sleeve 4 and the main shaft 7, which further improves the rotation effect and prolongs the service life.
  • the outer wheel 9 is fixed to the inner transmission sleeve 4 by a plurality of screws 14.
  • the screw 14 is a countersunk head screw, and the number of countersunk screws is generally 4-8.
  • the inner wheel 8 is connected to the main shaft 7 by an inverted thread (or similar to an angular grinding using an inner and outer pressure plate).
  • the inner wheel 8 and the outer wheel 9 can be easily disassembled to replace damaged parts or replace them with other types of parts (such as polishing heads, The cutting head, etc.) realizes various functions of the device and expands its use range.
  • the two-wheel polishing machine of the present invention can be changed into an inner disc 8 and an outer disc 91 by replacing the inner wheel 8 and the outer wheel 9, respectively, and can be changed into a two-wheel polishing machine, a two-wheel waxing machine, and a double wheel. Sanding machine, etc.
  • the outer disc 91 is generally conical.
  • the conical cone has a fan-like blade 911.
  • the blade 911 is slightly inclined.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Description

说 明 书 双轮磨光机及双轮抛光机 技术领域 本实用新型涉及一种磨光机， 尤其是一种同时进行正反转磨光的双轮磨光 机。 背景技术 磨光机应用于很多行业和场合。 目前的磨光机转盘都是一个方向转动， 这 一结构不但磨光效果不佳， 而且运行不够稳定。 由于被磨光物体的反作用力， 操作的时候磨光机一直受单方向的力， 需要人工固定其位置， 特别是手持长时 间操作会导致使用者手部疲劳。 抛光机同样存在上述问题。 实用新型内容 本实用新型的目的在于提供一种双轮磨光机， 其同时进行正反转磨光， 彼 此会抵消大部分与被磨光物体的反作用力， 有效减轻操作工人的劳动强度。 本实用新型的又一目的在于提供一种双轮磨光机， 其同时进行正反转磨 光， 从不同方向磨光物体， 较传统磨光机提高了磨光效果。 本实用新型的又一目的在于提供一种双轮磨光机， 其用于手持， 可供使用 者长时间操作， 减少手部疲劳。 本实用新型的又一目的在于提供一种双轮磨光机， 其具有较长的使用寿 命， 使用效果并不随工作时间变长而下降。 本实用新型的又一目的在于提供一种双轮磨光机，其结构简单，成本低廉， 有利于大面积推广。 本实用新型的目的在于提供一种双轮抛光机， 其同时进行正反转抛光， 彼 此会抵消大部分与被抛光物体的反作用力， 有效减轻操作工人的劳动强度。 为达到以上目的， 本实用新型提供一种双轮磨光机， 包括头壳、 设在头壳 前端的端盖、 一端固定在头壳上的电机， 所述电机装有转子齿轮， 所述转子齿 轮与正向从动轮和反向从动轮同时啮合， 所述正向从动轮与主轴固定连接， 主 轴的端部连接有内轮， 所述反向从动轮与内传动套固定连接， 内传动套的端部 连接有外轮， 内轮的端面与外轮的端面在同一平面上， 且同心反向旋转。 作为优选， 所述主轴与头壳之间设有第一轴承。 作为优选， 所述反向从动轮与主轴之间设有第二轴承。 作为优选， 所述内传动套与端盖之间设有第三轴承。 作为优选， 所述内传动套与主轴之间设有第四轴承。 作为优选， 所述外轮采用若干螺丝固定在内传动套上。 作为优选， 所述螺丝采用沉头螺丝。 作为优选， 所述内轮通过倒牙型螺纹或者类似角磨用内、 外压板结构连接 到主轴上。 为达到以上目的， 本实用新型还提供了一种双轮抛光机， 包括头壳、 设在 头壳前端的端盖、 一端固定在头壳上的电机， 所述电机装有转子齿轮， 所述转 子齿轮与正向从动轮和反向从动轮同时啮合， 所述正向从动轮与主轴固定连接， 主轴的端部连接有内抛盘， 所述反向从动轮与内传动套固定连接， 内传动套的 端部连接有外抛盘， 内抛盘的端面与外抛盘的端面在同一平面上， 同心且反向 旋转。 作为优选， 所述外抛盘整体呈圆锥状， 锥面上有若干倾斜设置的叶片， 外 抛盘高速旋转时， 部分空气顺着叶片的倾斜方向被吹入外抛盘和内抛盘之间。 藉由上述之结构，可实现内轮、外轮的同时正反相向旋转，提高磨光效果， 抵消与被磨光物体的反作用力， 减少操作工劳动强度的同时延长该双轮磨光机 的使用寿命。 该内轮和外轮的同时正反相向旋转， 提高磨光效果， 抵消与被磨光物体的 反作用力， 减少操作工劳动强度的同时延长该双轮磨光机的使用寿命。 本实用新型的这些目的，特点，和优点将会在下面的具体实施方式， 附图， 和权利要求中详细的揭露。 附图说明 图 1为本实用新型的双轮磨光机的内部结构示意图； 图 2为本实用新型的双轮抛光机的内部结构示意图； 图 3-1为本实用新型的双轮抛光机中外抛盘的结构示意图； 图 3-2为本实用新型的双轮抛光机中外抛盘的局部示意图。 具体实施方式 请参见图 1， 本实用新型为一种双轮磨光机， 包括头壳 1、 设在头壳 1前 端的端盖 5、 一端固定在头壳 1上的电机， 所述电机具有转子齿轮 6， 所述转子 齿轮 6与正向从动轮 2和反向从动轮 3同时啮合， 所述正向从动轮 2与主轴 7 固定连接，主轴 7的端部连接有内轮 8，所述反向从动轮 3与内传动套 4固定连 接， 内传动套 4的端部连接有外轮 9， 内轮 8的端面与外轮 9的端面在同一平面 上， 且同心反向旋转。 通过该内轮 8与该外轮 9的正反相向旋转，抵消了磨光时与被磨光物体的 反作用力， 使得在操作本实用新型的该双轮磨光机时， 不必特别费劲地对其进 行固定， 尤其是针对手持操作时， 不易造成使用者手部疲劳， 有效提高工作效 率。 根据本实用新型的一种较佳实施方式， 该双轮磨光机进一歩包括至少一个 第一轴承 10，该第一轴承 10套设在主轴 7上，设置于该主轴 7与该头壳 1之间， 以使该主轴 7平稳运转， 并提高该主轴 7的刚性。 所述反向从动轮 3与主轴 7之间设有第二轴承 11， 藉由上述之结构，转子 齿轮 6带动正向从动轮 2正转、 带动反向从动轮 3反转， 由于该第二轴承 11的 作用， 使得主轴 7不直接随该反向从动轮 3发生旋转产生高度摩擦。 所述内传动套 4与端盖 5之间设有第三轴承 12，内传动套 4与主轴 7之间 设有第四轴承 13， 进一歩提高转动效果， 延长使用寿命。 所述外轮 9采用若干螺丝 14固定在内传动套 4上， 所述螺丝 14采用沉头 螺丝， 沉头螺丝的数量一般采用 4~8个。 所述内轮 8通过倒牙型螺紋 （或类似 角磨采用内、 外压板）连接到主轴 7上。 藉由上述之结构， 内轮 8和外轮 9均 可方便地拆卸， 以更换被损坏的部件或者更换成其它类型的部件 （如抛光头、 切割头等）， 实现该装置的多种功能， 扩展其使用范围。 请参见图 2， 本实用新型的双轮磨光机如把内轮 8和外轮 9分别换成内抛 盘 81和外抛盘 91， 即可改成双轮抛光机、双轮打蜡机、双轮砂光机等。 参见图 3-1、 3-2， 外抛盘 91整体呈圆锥形， 圆锥形的锥面上有类似风扇的叶片 911， 叶 片 911上略有倾斜， 当外抛盘 91高速旋转时， 部分空气顺着叶片 911的倾斜方 向被吹入内抛盘 81和外抛盘 91之间来冷却抛光过程产生的部分热量， 此外对 于装集尘罩、 吸尘器的机型有利收集灰尘。
通过上述实施例， 本实用新型的目的已经被完全有效的达到了。 熟悉该项 技艺的人士应该明白本实用新型包括但不限于附图和上面具体实施方式中描述 的内容。 任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求 书的范围中。

Claims

权 利 要 求 书
1.一种双轮磨光机， 其特征在于： 包括头壳、 设在头壳前端的端盖、 一端固定在 头壳上的电机， 所述电机装有转子齿轮， 所述转子齿轮与正向从动轮和反向从 动轮同时啮合， 所述正向从动轮与主轴固定连接， 主轴的端部连接有内轮， 所 述反向从动轮与内传动套固定连接， 内传动套的端部连接有外轮， 内轮的端面 与外轮的端面在同一平面上， 同心且反向旋转。
2.根据权利要求 1所述的双轮磨光机，其特征在于：所述主轴与头壳之间设有第 一轴承。
3.根据权利要求 1所述的双轮磨光机，其特征在于：所述反向从动轮与主轴之间 设有第二轴承。
4.根据权利要求 3所述的双轮磨光机，其特征在于：所述内传动套与端盖之间设 有第三轴承。
5.根据权利要求 4所述的双轮磨光机，其特征在于：所述内传动套与主轴之间设 有第四轴承。
6.根据权利要求 1所述的双轮磨光机，其特征在于：所述外轮采用若干螺丝固定 在内传动套上。
7.根据权利要求 6所述的双轮磨光机， 其特征在于： 所述螺丝采用沉头螺丝。
8.根据权利要求 1所述的双轮磨光机，其特征在于：所述内轮通过倒牙型螺紋或 者内外压板结构连接到主轴上。
9.一种双轮抛光机， 其特征在于： 包括头壳、 设在头壳前端的端盖、 一端固定在 头壳上的电机， 所述电机装有转子齿轮， 所述转子齿轮与正向从动轮和反向从 动轮同时啮合， 所述正向从动轮与主轴固定连接， 主轴的端部连接有内抛盘， 所述反向从动轮与内传动套固定连接， 内传动套的端部连接有外抛盘， 内抛盘 的端面与外抛盘的端面在同一平面上， 同心且反向旋转。
10.如权利要求 9所述的双轮抛光机， 其特征在于： 所述外抛盘整体呈圆锥状， 锥面上有若干倾斜设置的叶片， 外抛盘高速旋转时， 部分空气顺着叶片的倾斜 方向被吹入外抛盘和内抛盘之间。
PCT/CN2011/080821 2010-12-24 2011-10-15 双轮磨光机及双轮抛光机 Ceased WO2012083749A1 (zh)

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CN 201020697152 CN201970187U (zh) 2010-12-24 2010-12-24 双轮磨光机及双轮抛光机

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