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WO2012070025A1 - Process for the preparation of agomelatine - Google Patents

Process for the preparation of agomelatine Download PDF

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Publication number
WO2012070025A1
WO2012070025A1 PCT/IB2011/055314 IB2011055314W WO2012070025A1 WO 2012070025 A1 WO2012070025 A1 WO 2012070025A1 IB 2011055314 W IB2011055314 W IB 2011055314W WO 2012070025 A1 WO2012070025 A1 WO 2012070025A1
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formula
agomelatine
acid
methoxynaphthalen
methoxy
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French (fr)
Inventor
Bakulesh Mafatlal Khamar
Chirag Vithalbhai Bhuva
Balaji Ram Mugale
Ashok Ratilal Kanani
Nirav Keshavlal Kagathara
Uday Rajaram Bapat
Indravadan Ambalal Modi
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Cadila Pharmaceuticals Ltd
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Cadila Pharmaceuticals Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C231/00Preparation of carboxylic acid amides
    • C07C231/02Preparation of carboxylic acid amides from carboxylic acids or from esters, anhydrides, or halides thereof by reaction with ammonia or amines
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C213/00Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C233/00Carboxylic acid amides
    • C07C233/01Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
    • C07C233/16Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having the nitrogen atom of at least one of the carboxamide groups bound to a carbon atom of a hydrocarbon radical substituted by singly-bound oxygen atoms
    • C07C233/17Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having the nitrogen atom of at least one of the carboxamide groups bound to a carbon atom of a hydrocarbon radical substituted by singly-bound oxygen atoms with the substituted hydrocarbon radical bound to the nitrogen atom of the carboxamide group by an acyclic carbon atom
    • C07C233/21Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having the nitrogen atom of at least one of the carboxamide groups bound to a carbon atom of a hydrocarbon radical substituted by singly-bound oxygen atoms with the substituted hydrocarbon radical bound to the nitrogen atom of the carboxamide group by an acyclic carbon atom having the carbon atom of the carboxamide group bound to an acyclic carbon atom of an unsaturated carbon skeleton containing rings other than six-membered aromatic rings

Definitions

  • the present invention relates to an improved process for the preparation of
  • Agomelatine consisting reduction of 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI) using reducing agent in organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VII).
  • the invention further relates to preparation of Agomelatine by reducing the impurity level of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide.
  • Agomelatine represented by structural formula I and chemically named as N-[2-(7- methoxy-1 -naphthalenyl) ethyl]acetamide is a melatonine receptor agonist. It is used for the treatment of severe depression, seasonal affective disorders, sleep disorders, cardiovascular pathologies, pathologies of the digestive system, insomnia and fatigue resulting from jetlag, appetite disorders and obesity.
  • EP0447285 discloses Agomelatine, a process for the preparation of Agomelatine and use of Agomelatine as a melatonine receptor agonist.
  • EP '285 involves Reformatsky reaction between 7- methoxy-1 -tetralone and organozinc reagent generated from ethyl bromoacetate, followed by dehydration of the carbinol intermediate in the presence of P 2 0 5 to give 2-(7-methoxy- 1 ,2,3,4-tetrahydro-1 -naphthylidene)acetic acid ethyl ester.
  • aromatization and saponification gives 2-(7-methoxy-1 -naphthyl)acetic acid, which is then converted to amide and subsequently dehydrated to yield 2-(7-methoxy-1 -naphthyl)acetonitrile, this being followed by reduction, and then condensation with acetyl chloride to obtain Agomelatine.
  • the aforementioned process involves nine steps giving an average yield of less than 30%.
  • J. Med. Chem., 1992, 35, 1486-1489 discloses the synthesis of Agomelatine wherein condensation of (7-methoxy-1 -naphthyl) acetic acid with thionyl chloride followed by treatment with aqueous ammonia to produce amide and subsequently reduced to amine using UAIH 4 and further acylated to give Agomelatine.
  • LiAIH 4 is pyrophoric reagent, has short shelf life and limited solubility which reduces its industrial applicability.
  • Agomelatine is recrystallized from cyclohexane-toluene but the process impurity is difficult to eliminate using mixture of cyclohexane-toluene for purification of Agomelatine.
  • CN101 7090362 discloses the use of a reducing agent in the presence of a Lewis acid to prepare (7-methoxy-1 -naphthyl)ethylamine from (7-methoxy-1 -naphthyl)acetamide.
  • CN101 735091 discloses a process wherein dehydrogenation of 3,4-dihydro-7- methoxy-1 -naphthaleneacetonitrile in the presence of DDQ followed by reduction with NaBH 4 in the presence of nickel chloride and amidation with acetyl chloride to obtain Agomelatine.
  • the principal object of present invention is to provide an improved process for the preparation of Agomelatine by reducing the number of synthetic steps.
  • Another object of present invention is to provide the process for preparation of Agomelatine consisting reduction of 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI) using reducing agent in organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VII).
  • Yet another object of present invention is to provide pure 2-(7-methoxynaphthalen-1 - yl) ethanamine (formula VI I).
  • Yet another object of present invention is to provide the process for purification of agomelatine by eliminating the impurities.
  • Yet another object of present invention is to provide the process for the preparation of Agomelatine which improves overall yield.
  • FIG. 3 HPLC chromatogram of Agomelatine obtained by present invention.
  • DETAILED DESCRIPTION OF THE INVENTION to provide the process for the preparation of Agomelatine by reducing the number of synthetic steps comprises Reformatsky reaction of 7-methoxy-1 -tetralone (formula I I) with organozinc compound derived from zinc and ethyl bromoacetate (formula VI II) to give 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 - naphthalene)acetic acid ethyl ester (formula II I).
  • step (g) acetylating 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VI I) obtained in step (e) or the acid addition salt of 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula Vi la) obtained in step (f) using acetyl chloride in presence of base and organic solvent to give agomelatine of formula I.
  • the organic solvent used in step (a) is selected from hydrocarbon such as benzene, toluene, xylene; cycloalkanes such cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane; aliphatic hydrocarbon such as hexane, heptane; ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3-dimethoxy propane, methyl t-butyl ether (MTBE) or mixtures thereof.
  • the organic solvent used in step (a) is preferably selected from ethers wherein methyl t-butyl ether (MTBE) the most preferred solvent.
  • the proton source used in step (b) is selected from acid such as sulphuric acid, hydrochloric acid, phosphoric acid, p-toluene sulphonic acid.
  • the proton source used in step (b) is preferably sulphuric acid.
  • the aromatization catalyst used in step (c) is selected from sulfur or selenium, preferably sulfur.
  • the reagent used in step (d) for amidation is selected from ammonia or ammonia releasing compounds selected from urea, ammonium carbonate, ammonium hydroxide or ammonium chloride.
  • the alcohol used in step (d) is selected from d to C 4 alcohols such as methanol, ethanol, propanol, 2-propanol (IPA), n-butanol, 2-butanol, tert-butanol or mixtures thereof.
  • the alcohol used in step (d) is preferably methanol.
  • step (d) optionally pressure is applied during amidation in step (d) to increase efficiency of the reaction.
  • the reducing agent used in step (e) is selected from the group of borane- tetrahydrofuran (BTHF); borane-dimethylsulfide (borane- DMS); sodium dihydro(trithio)borate; sodium acetoxyborohydride or sodium trifluoro-acetoxyborohydride.
  • BTHF borane- tetrahydrofuran
  • borane- DMS borane-dimethylsulfide
  • sodium dihydro(trithio)borate sodium acetoxyborohydride or sodium trifluoro-acetoxyborohydride.
  • the reducing agent used in step (e) is preferably used from borane complex.
  • borane-dimethylsulfide is the most preferable reducing agent.
  • 2-(7-methoxynaphthalen-1 -yl) ethanamine is converted to addition salt of 2-(7-methoxynaphthalen-1 -yl) ethanamine acid of formula Vi la using suitable acid.
  • the acid addition salt of formula Vi la is further used for acetylation.
  • the acid addition salt is prepared by using acid selected from inorganic acid such as hydrochloric acid, sulfuric acid, phosphoric acid, p - toluene sulphonic acid, methane sulphonic acid or benzene sulphonic acid; organic acid such as oxalic acid, maleic acid, fumaric acid, malic acid, tartaric acid or citric acid.
  • the acid addition salt is optionally purified to achieve desired purity.
  • the base used in step (g) is selected from dimethylaminopyridine (DMAP), N, N- diisopropylethylamine (DI PEA), N-methyl morpholine, lutidine or collidine.
  • the base used in step (g) is preferably N, N-diisopropylethylamine.
  • the organic solvent used in step (e) and (g) is selected from aromatic hydrocarbon such as benzene, toluene, xylene; cycloalkanes such cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane; aliphatic hydrocarbons such as hexane, heptane; ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3- dimethoxy propane, diisopropyl ether (DIPE); halogenated solvents such as dichloromethane (MDC), chloroform, 1 ,2-dichloroethane, tetrachloroethane or mixtures thereof.
  • aromatic hydrocarbon such as benzene, toluene, xylene
  • cycloalkanes such cyclopentane, methylcyclopentan
  • step (h) of above descried process which comprises:
  • step (ii) isolating crystals of pure Agomelatine.
  • Agomelatine is dissolved in toluene about at 40 ° C to reflux temperature, preferably at 75-80 ° C.
  • the isolation in step (ii) is performed by cooling, drying, adding an anti-solvent or seeding.
  • the isolation in step (ii) is preferably performed by cooling.
  • the agomelatine purification using toluene is eliminating process impurities which are difficult to remove using prior art processes. The major process impurities which are eliminated according to present invention are depicted below:
  • the present invention also provides Agomelatine having less than about 0.15% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity (Formula IX).
  • the corresponding impurity as per formula IX is preferably below 0.1 %, and more preferably less than 0.05% achieved as per present invention.
  • the chromatographic parameters of HPLC analysis performed to measure the purity of Agomelatine obtained according to present invention is mentioned below:
  • Buffer preparation Dissolve 1 .36 g of potassium dihydrogen phosphate in l OOOmL water, adjust pH 3.0 ⁇ 0.05 using dilute orthophosphoric acid and filter the buffer through 0.45 ⁇ membrane filter.
  • Diluent Prepare and degas a mixture of water : acetonitrile in the volume ratio of 500 : 500.
  • the above described improved process for the preparation of Agomelatine is resulting in cost-effective and reproducible process on industrial scale.
  • the process of present invention provides Agomelatine with higher overall yield and purity.
  • Example 2 Dehydration of 2-(1-hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1-naphthylidene) acetic acid ethyl ester to obtain mixture of 3,4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)- acetic acid ethyl ester (formula IVb)
  • Vitride (3 ml) was added dropwise to a stirred solution of 2-(7-methoxynaphthalen-1 - yl) acetamide (1 gm) and toluene (1 0 ml) at room temperature.
  • the reaction mixture was heated and maintained at 80-85 °C for 6-8 hr.
  • the reaction mixture was cooled to room temperature.
  • the reaction mass was slowly quenched into 1 0% HCI with stirring. The reaction does not proceed to give desired 2-(7-methoxynaphthalen-1 -yl) ethanamine.
  • Agomelatine (25 gm) was dissolved in toluene (75 ml) at 75-80 ° C to get clear solution. Charcoal (3.75 gm) was added to the solution and stirred for 1 hr. The reaction mass was filtered through hyflo and washed with toluene. The solution was cooled and maintained at below 0°C for about an hour to obtain Agomelatine (21 gm, 84% yield, 0.05% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity, HPLC Purity 99.88%).
  • Agomelatine obtained according to present invention is having purity more than 99.5% or more. Agomelatine according to present invention is also having less than 0.1 5% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)

Abstract

The present invention relates to a process for the manufacture of N-[2-(7-methoxy-1-naphthalenyl) ethyl]acetamide (Agomelatine) with improved yield and reduced level of N- acetyl-N-[2-(7-methoxy-1-naphthalenyl) ethyl]acetamide impurity.

Description

TITLE: Process for the preparation of Agomelatine
FIELD OF THE INVENTION
The present invention relates to an improved process for the preparation of
Agomelatine consisting reduction of 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI) using reducing agent in organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VII). The invention further relates to preparation of Agomelatine by reducing the impurity level of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide. BACKGROUND OF THE INVENTION
Agomelatine, represented by structural formula I and chemically named as N-[2-(7- methoxy-1 -naphthalenyl) ethyl]acetamide is a melatonine receptor agonist. It is used for the treatment of severe depression, seasonal affective disorders, sleep disorders, cardiovascular pathologies, pathologies of the digestive system, insomnia and fatigue resulting from jetlag, appetite disorders and obesity.
Figure imgf000002_0001
Formula 1 : Agomelatine
EP0447285 (EP '285) discloses Agomelatine, a process for the preparation of Agomelatine and use of Agomelatine as a melatonine receptor agonist.
The process as described in EP '285 involves Reformatsky reaction between 7- methoxy-1 -tetralone and organozinc reagent generated from ethyl bromoacetate, followed by dehydration of the carbinol intermediate in the presence of P205 to give 2-(7-methoxy- 1 ,2,3,4-tetrahydro-1 -naphthylidene)acetic acid ethyl ester. Further, aromatization and saponification gives 2-(7-methoxy-1 -naphthyl)acetic acid, which is then converted to amide and subsequently dehydrated to yield 2-(7-methoxy-1 -naphthyl)acetonitrile, this being followed by reduction, and then condensation with acetyl chloride to obtain Agomelatine. The aforementioned process involves nine steps giving an average yield of less than 30%.
J. Med. Chem., 1992, 35, 1486-1489 discloses the synthesis of Agomelatine wherein condensation of (7-methoxy-1 -naphthyl) acetic acid with thionyl chloride followed by treatment with aqueous ammonia to produce amide and subsequently reduced to amine using UAIH4 and further acylated to give Agomelatine. LiAIH4 is pyrophoric reagent, has short shelf life and limited solubility which reduces its industrial applicability. Agomelatine is recrystallized from cyclohexane-toluene but the process impurity is difficult to eliminate using mixture of cyclohexane-toluene for purification of Agomelatine.
Synthetic communication, 2001 , 31 (4), 621 -629 discloses the synthesis of
Agomelatine from 7-methoxy-1 -tetralone by using LiCH2CN at -78°C followed by dehydrogenation with DDQ. Use of cryogenic condition renders the process commercially unviable.
CN101 7090362 discloses the use of a reducing agent in the presence of a Lewis acid to prepare (7-methoxy-1 -naphthyl)ethylamine from (7-methoxy-1 -naphthyl)acetamide.
CN101 735091 discloses a process wherein dehydrogenation of 3,4-dihydro-7- methoxy-1 -naphthaleneacetonitrile in the presence of DDQ followed by reduction with NaBH4 in the presence of nickel chloride and amidation with acetyl chloride to obtain Agomelatine.
In view of above, there is need for an alternative way to prepare Agomelatine which is safe, cost effective, and industrially feasible.
SUMMARY OF THE INVENTION
The principal object of present invention is to provide an improved process for the preparation of Agomelatine by reducing the number of synthetic steps.
Another object of present invention is to provide the process for preparation of Agomelatine consisting reduction of 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI) using reducing agent in organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VII).
Yet another object of present invention is to provide pure 2-(7-methoxynaphthalen-1 - yl) ethanamine (formula VI I).
Yet another object of present invention is to provide the process for purification of agomelatine by eliminating the impurities.
Yet another object of present invention is to provide the process for the preparation of Agomelatine which improves overall yield.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 X-ray diffraction spectrum of purified Agomelatine obtained by present invention Figure 2 2theta values of purified Agomelatine obtained by present invention
Figure 3 HPLC chromatogram of Agomelatine obtained by present invention. DETAILED DESCRIPTION OF THE INVENTION In accordance with the present invention to provide the process for the preparation of Agomelatine by reducing the number of synthetic steps comprises Reformatsky reaction of 7-methoxy-1 -tetralone (formula I I) with organozinc compound derived from zinc and ethyl bromoacetate (formula VI II) to give 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 - naphthalene)acetic acid ethyl ester (formula II I). The ester of formula I II on dehydration results mixture of 3,4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)-acetic acid ethyl ester (formula IVb). Further, aromatization of compound of formulae IVa and IVb at elevated temperature results 2-(7-methoxynaphthalen-1 -yl) acetic acid ethyl ester of formula V which on amidation affords 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI), followed by reduction to yield 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VI I). The ethanamine (formula VI I) is optionally isolated as its acid addition salt (formula Vi la). The ethanamine (formula VII) or its acid addition salt (formula Vi la) on acetylation yields Agomelatine (formula I) which is optionally purified to give pure Agomelatine. The present invention is further elaborated below:
The improved process according to present invention for the preparation of agomelatine (formula I), comprising the steps of:
(a) reacting 7-methoxy-1 -tetralone (formula I I) with organozinc compound derived from zinc and ethyl bromoacetate (formula VII I)
Figure imgf000004_0001
Formula I I Formula VII I
in presence of an organic solvent to give 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 naphthalene)acetic acid ethyl ester (formula II I);
Figure imgf000004_0002
Formula II I
(b) dehydrating 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 -naphthylidene) acetic acid ethyl ester (formula I II) using proton source, to give mixture of 3,4-dihydro-7-methoxy-1 - naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)- naphthalenylidene)-acetic acid ethyl ester (formula IVb);
Figure imgf000005_0001
Formula IVa Formula IVb
(c) aromatizing mixture of 3,4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)-acetic acid ethyl ester (formula IVb) using aromatization catalyst at elevated temperature, to give 2-(7- methoxynaphthalen-1 -yl) acetic acid ethyl ester (formula V);
Figure imgf000005_0002
Formula V
(d) amidating 2-(7-methoxynaphthalen-1 -yl)acetic acid ethyl ester (formula V) using ammonia or ammonia providing compound in an alcohol to give 2-(7-methoxynaphthalen-1 - yl) acetamide (formula VI);
Figure imgf000005_0003
Formula VI
(e) reducing 2-(7-methoxynaphthalen-1 -yl) acetamide (formula VI) using reducing agent in organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VI I);
Figure imgf000005_0004
Formula VII
(f) optionally, preparing 2-(7-methoxynaphthalen-1 -yl) ethanamine acid addition salt (formula Vi la) from 2-(7-methoxynaphthalen-1 -yl) ethanamine free base (formula VI I) using acid; and
Figure imgf000006_0001
Formula Vila
(g) acetylating 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula VI I) obtained in step (e) or the acid addition salt of 2-(7-methoxynaphthalen-1 -yl) ethanamine (formula Vi la) obtained in step (f) using acetyl chloride in presence of base and organic solvent to give agomelatine of formula I.
The process for the preparation of Agomelatine of formula I according to present invention is further depicted by following scheme:
Figure imgf000006_0002
Agomelatine (Formula I) The reaction conditions are elaborated below which further state the present invention.
The organic solvent used in step (a) is selected from hydrocarbon such as benzene, toluene, xylene; cycloalkanes such cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane; aliphatic hydrocarbon such as hexane, heptane; ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3-dimethoxy propane, methyl t-butyl ether (MTBE) or mixtures thereof. The organic solvent used in step (a) is preferably selected from ethers wherein methyl t-butyl ether (MTBE) the most preferred solvent.
The proton source used in step (b) is selected from acid such as sulphuric acid, hydrochloric acid, phosphoric acid, p-toluene sulphonic acid. The proton source used in step (b) is preferably sulphuric acid.
The aromatization catalyst used in step (c) is selected from sulfur or selenium, preferably sulfur.
The reagent used in step (d) for amidation is selected from ammonia or ammonia releasing compounds selected from urea, ammonium carbonate, ammonium hydroxide or ammonium chloride.
The alcohol used in step (d) is selected from d to C4 alcohols such as methanol, ethanol, propanol, 2-propanol (IPA), n-butanol, 2-butanol, tert-butanol or mixtures thereof.
The alcohol used in step (d) is preferably methanol.
In another embodiment, optionally pressure is applied during amidation in step (d) to increase efficiency of the reaction.
The reducing agent used in step (e) is selected from the group of borane- tetrahydrofuran (BTHF); borane-dimethylsulfide (borane- DMS); sodium dihydro(trithio)borate; sodium acetoxyborohydride or sodium trifluoro-acetoxyborohydride.
The reducing agent used in step (e) is preferably used from borane complex. According to present invention, borane-dimethylsulfide is the most preferable reducing agent.
In another embodiment in step (f) optionally, 2-(7-methoxynaphthalen-1 -yl) ethanamine is converted to addition salt of 2-(7-methoxynaphthalen-1 -yl) ethanamine acid of formula Vi la using suitable acid. The acid addition salt of formula Vi la is further used for acetylation. The acid addition salt is prepared by using acid selected from inorganic acid such as hydrochloric acid, sulfuric acid, phosphoric acid, p - toluene sulphonic acid, methane sulphonic acid or benzene sulphonic acid; organic acid such as oxalic acid, maleic acid, fumaric acid, malic acid, tartaric acid or citric acid. The acid addition salt is optionally purified to achieve desired purity. The base used in step (g) is selected from dimethylaminopyridine (DMAP), N, N- diisopropylethylamine (DI PEA), N-methyl morpholine, lutidine or collidine. The base used in step (g) is preferably N, N-diisopropylethylamine.
The organic solvent used in step (e) and (g) is selected from aromatic hydrocarbon such as benzene, toluene, xylene; cycloalkanes such cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane; aliphatic hydrocarbons such as hexane, heptane; ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3- dimethoxy propane, diisopropyl ether (DIPE); halogenated solvents such as dichloromethane (MDC), chloroform, 1 ,2-dichloroethane, tetrachloroethane or mixtures thereof.
Further, the process for the preparation of Agomelatine according to the present invention consisting of the following steps:
(a) reacting 7-methoxy-1 -tetralone with organozinc compound derived from zinc and ethyl bromoacetate in methyl t-butyl ether (MTBE) to give 2-(1 -hydroxy-7-methoxy-1 ,2,3,4- tetrahydro-1 -naphthalene) acetic acid ethyl ester;
(b) dehydrating 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 -naphthylidene) acetic acid ethyl ester using sulphuric acid to give mixture of 3,4-dihydro-7-methoxy-1 - naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)- naphthalenylidene)-acetic acid ethyl ester (formula IVb);
(c) aromatizing the mixture of 3, 4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)-acetic acid ethyl ester (formula IVb) using sulphur at 215-225°C temperature to give 2-(7- methoxynaphthalen-1 -yl) acetic acid ethyl ester;
(d) amidating 2-(7-methoxynaphthalen-1 -yl)acetic acid ethyl ester using ammonia in methanol to give 2-(7-methoxynaphthalen-1 -yl) acetamide;
(e) reducing 2-(7-methoxynaphthalen-1 -yl) acetamide using Borane-DMS in toluene to obtain 2-(7-methoxynaphthalen-1 -yl) ethanamine;
(f) preparing 2-(7-methoxynaphthalen-1 -yl) ethanamine acid addition salt from 2-(7- methoxynaphthalen-1 -yl) ethanamine free base; and
(g) acetylating acid addition salt of 2-(7-methoxynaphthalen-1 -yl) ethanamine with acetyl chloride in using DIPEA as a base in dichloromethane to give crude agomelatine. (h) the crude agomelatine is optionally purified to give pure agomelatine
In another embodiment the present invention also provides a process for purifying
Agomelatine as described in step (h) of above descried process which comprises:
(i) suspending or dissolving Agomelatine in toluene; and
(ii) isolating crystals of pure Agomelatine. During the purification Agomelatine is dissolved in toluene about at 40 °C to reflux temperature, preferably at 75-80°C. The isolation in step (ii) is performed by cooling, drying, adding an anti-solvent or seeding. The isolation in step (ii) is preferably performed by cooling. The agomelatine purification using toluene is eliminating process impurities which are difficult to remove using prior art processes. The major process impurities which are eliminated according to present invention are depicted below:
Figure imgf000009_0001
Formula IX Formula X
Figure imgf000009_0002
Formula XI Formula XII
By purification using toluene, the present invention also provides Agomelatine having less than about 0.15% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity (Formula IX). The corresponding impurity as per formula IX is preferably below 0.1 %, and more preferably less than 0.05% achieved as per present invention. The chromatographic parameters of HPLC analysis performed to measure the purity of Agomelatine obtained according to present invention is mentioned below:
Column Hypersil 100 C18 (4.6x250mm), 5 μιη
Column Temperature 45°C
Detection Wavelength 230nm
Flow Rate 1 .00 imL/min
Injection Volume 10 μΙ_
Runtime 60.0 min
Buffer preparation Dissolve 1 .36 g of potassium dihydrogen phosphate in l OOOmL water, adjust pH 3.0 ± 0.05 using dilute orthophosphoric acid and filter the buffer through 0.45 μ membrane filter.
Mobile phase Buffer & Acetonitrile
Diluent Prepare and degas a mixture of water : acetonitrile in the volume ratio of 500 : 500.
The X-ray diffraction spectrum and corresponding 2theta values of purified Agomelatine obtained by present invention is depicted in Figure 1 and 2. The HPLC chromatogram of Agomelatine obtained by present invention is depicted in Figure 3.
The above described improved process for the preparation of Agomelatine is resulting in cost-effective and reproducible process on industrial scale. The process of present invention provides Agomelatine with higher overall yield and purity.
The present invention is further illustrated by following non-limiting examples and reference examples.
Example 1 : Preparation of 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1-naphthylidene) acetic acid ethyl ester (formula III)
A stirred solution of 7-methoxy tetralone (40gm) and ethyl bromoacetate (68.31 gm) in MTBE (160 ml) was added to Zn (52.1 gm) in MTBE (280 ml) at 55-60 <€. On completion the reaction mixture is cooled at 1 0-15 Ό followed by addition of dilute HCI. The reaction mass was filtered and water was added and extracted with MTBE. The organic layer was washed with water and dried over sodium sulphate. The organic layer was dried under pressure to obtain oily mass. Weight of oily mass = 57 gm (95% yield).
Example 2: Dehydration of 2-(1-hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1-naphthylidene) acetic acid ethyl ester to obtain mixture of 3,4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)- acetic acid ethyl ester (formula IVb)
A mixture of 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro-1 -naphthylidene) acetic acid ethyl ester (55 gm) in toluene (165 ml) with sulphuric acid (2.04 gm) was stirred at reflux temperature. The reaction mass was cooled at room temperature. The water was added and stirred. The organic layer was separated and washed with water followed by washing with sodium bicarbonate and water. The organic layer is dried over anhydrous sodium sulphate. The organic layer was dried under pressure to obtain oily mass of titled compound. Weight of oily mass = 49 gm (95.6% yield).
Example 3: Preparation of 2-(7-methoxynaphthalen-1 -yl) acetic acid ethyl ester (formula V)
A mixture of oily mass as obtained in example 2 (40 gm) and sulphur (5.2 gm) was heated at 215-225°C until reaction completes. The reaction mass was cooled at room temperature, ethyl acetate (200 ml) and charcoal (2 gm) were added to reaction mass, and stirred for 30 min at reflux temperature. The reaction mass was cooled and filtered. The organic layer was evaporated to dryness under reduced pressure to obtain product.
Weight of oily mass = 38gm (95.79% yield).
Example 4: Preparation of 2-(7-methoxynaphthalen-1-yl) acetamide (formula VI)
200 gm of mixture of 2-(7-methoxynaphthalen-1 -yl) acetic acid ethyl ester in methanol was kept into an autoclave. The autoclave was then pressurized to 5-6 kg/cm2 with ammonia gas. The reaction mass was stirred at above 80°C. On completion, the reaction mass was cooled at room temperature and pressure was released. The reaction mass was filtered and washed with MTBE. The solid was dried to give title product. Weight of solid= 129 gm (73.1 9% yield)
Example 5: Preparation of 2-(7-methoxynaphthalen-1 -yl) ethanamine hydrochloride (formula Vila)
Borane-DMS (106 gm) was added to a stirred solution of 2-(7-methoxynaphthalen-1 - yl) acetamide (1 00 gm) and toluene (500 ml) at room temperature. The reaction mixture was heated and maintained at 80-85 °C until reaction completes. The reaction mixture was cooled to room temperature. The reaction mass was slowly quenched into 10% HCI. Solvent was evaporated and Ethyl acetate (50 ml) was added. pH was adjusted to 12 using NaOH solution. The organic layer was separated and washed with water and dried over sodium sulphate. The organic layer was evaporated to dryness under reduced pressure at 45°C to obtain 2-(7-methoxynaphthalen-1 -yl) ethanamine (oily mass). 10% Ethyl acetate hydrogenchloride (18.7 ml) was added to a stirred solution of 2-(7-methoxynaphthalen-1 -yl) ethanamine in ethyl acetate (30 ml) at low temperature. The reaction mixture was stirred at room temperature for 2 hr, filtered and evaporated to dryness to obtain 2-(7- methoxynaphthalen-1 -yl) ethanamine hydrochloride (71 gm, 64.28% yield).
Example 6: Preparation of 2-(7-methoxynaphthalen-1-yl) ethanamine (formula VII)
Borane-THF (1 .93 gm) was added dropwise to a stirred solution of 2-(7- methoxynaphthalen-1 -yl) acetamide (1 gm) and THF (10 ml) at room temperature. The reaction mixture was heated and maintained at 70-75 °C for 6-8 hr. The reaction mixture was cooled to room temperature. The reaction mass was slowly quenched into 10% HCI with stirring. The reaction does not proceed to completion.
Example 7: Preparation of 2-(7-methoxynaphthalen-1-yl) ethanamine (formula VII)
Vitride (3 ml) was added dropwise to a stirred solution of 2-(7-methoxynaphthalen-1 - yl) acetamide (1 gm) and toluene (1 0 ml) at room temperature. The reaction mixture was heated and maintained at 80-85 °C for 6-8 hr. The reaction mixture was cooled to room temperature. The reaction mass was slowly quenched into 1 0% HCI with stirring. The reaction does not proceed to give desired 2-(7-methoxynaphthalen-1 -yl) ethanamine.
Example 8: Purification of 2-(7-methoxynaphthalen-1-yl) ethanamine hydrochloride
Crude 2-(7-methoxynaphthalen-1 -yl) ethanamine hydrochloride (2 gm) was stirred with acetone (10 ml) for 5 hr. The solid was filtered and dried to give 2-(7- methoxynaphthalen-1 -yl) ethanamine hydrochloride (1 .85 gm, 92.5% yield).
Example 9: Preparation of Agomelatine
Solution of acetyl chloride (40 gm) in methylene dichloride (MDC) was added dropwise to a stirred solution of 2-(7-methoxynaphthalen-1 -yl) ethanamine (80 gm), DIPEA (1 08.7 gm) and MDC (400 ml). The reaction mass was stirred for 2 hr at below 0°C and quenched with water. The organic layer was separated and washed with water and dried over anhydrous sodium sulphate. The organic layer was dried under reduced pressure. DIPE (240 ml) was added to the reaction mass and stirred for 4 hr at room temperature. The reaction mass was filtered and dried to obtain Agomelatine (68 gm, 82.92% yield).
Example 10: Purification of Agomelatine
Agomelatine (25 gm) was dissolved in toluene (75 ml) at 75-80°C to get clear solution. Charcoal (3.75 gm) was added to the solution and stirred for 1 hr. The reaction mass was filtered through hyflo and washed with toluene. The solution was cooled and maintained at below 0°C for about an hour to obtain Agomelatine (21 gm, 84% yield, 0.05% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity, HPLC Purity 99.88%).
Agomelatine obtained according to present invention is having purity more than 99.5% or more. Agomelatine according to present invention is also having less than 0.1 5% of N-acetyl-N-[2-(7-methoxy-1 -naphthalenyl) ethyl]acetamide impurity.

Claims

We claim,
1 . A process for preparing Ago ising the steps of:
Figure imgf000013_0001
Formula I
a. reacting 7-methoxy-1 -tetralone of formula I I
Figure imgf000013_0002
Formula II
with organozinc compound derived from zinc and ethyl bromoacetate of formula VI I I
Figure imgf000013_0003
Formula VII I
in the presence of organic solvent to give 2-(1 -hydroxy-7-methoxy-1 ,2,3,4-tetrahydro- 1 -naphthalene)acetic acid ethyl ester of formula I II ;
Figure imgf000013_0004
Formula III
b. dehydrating the compound of formula I II as obtained in (a) using proton source, to give mixture of 3,4-dihydro-7-methoxy-1 -naphthaleneacetic acid ethyl ester (formula IVa) and 2-(3,4-dihydro-7-methoxy-1 (2H)-naphthalenylidene)-acetic acid ethyl ester (formula IVb);
Figure imgf000013_0005
Formula IVa Formula IVb
c. aromatizing mixture of formulae IVa and IVb as obtained in (b) using aromatization catalyst at elevated temperature, to give 2-(7-methoxynaphthalen-1 -yl) acetic acid ethyl ester of formula V;
Figure imgf000014_0001
Formula V
d. amidating the compound of formula V as obtained in (c) using ammonia or ammonia providing compound in an alcohol to give 2-(7-methoxynaphthalen-1 -yl) acetamide of formula VI ;
Figure imgf000014_0002
Formula VI
e. reducing 2-(7-methoxynaphthalen-1 -yl) acetamide of formula VI using reducing agent in an organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine of formula VII, optionally compound of formula VII is converted to its acid addition salt of formula Vila;
Figure imgf000014_0003
Fromula VII Formula Vila
f. acetylating 2-(7-methoxynaphthalen-1 -yl) ethanamine of formula VI I obtained in step (e) or its acid addition salt of formula Vila using acetyl chloride in presence of base and an organic solvent to give crude agomelatine,
g. crude agomelatine is optionally purified to give pure agomelatine.
2. The process as claimed in claim 1 in step (a) wherein organic solvent is selected from ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3-dimethoxy propane, methyl t-butyl ether (MTBE) or mixtures thereof.
3. The process as claimed in claim 1 , wherein the reducing agent is selected from borane complex, preferably borane-dimethylsulfide.
4. The process as claimed in claim 1 , wherein the acid addition salt is prepared using acid selected from inorganic acid such as hydrochloric acid, sulfuric acid, phosphoric acid, p - toluene sulphonic acid, methane sulphonic acid or benzene sulphonic acid; organic acid such as oxalic acid, maleic acid, fumaric acid, malic acid, tartaric acid or citric acid.
5. The process as claimed in claim 1 , wherein the base is selected from dimethylaminopyridine (DMAP), N, N-diisopropylethylamine (D IPEA), N-methyl morpholine, lutidine or collidine, preferably N, N-diisopropylethylamine.
6. The process as claimed in claim 1 in step (e) and (f), wherein the organic solvent is selected from the group of hydrocarbon such as benzene, toluene, xylene; cycloalkanes such cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane; aliphatic hydrocarbons such as hexane, heptane; ethers such as tetrahydrofuran (THF), 2-methyl THF, diethylether, dioxane, monoglyme, 1 ,3-dimethoxy propane, diisopropyl ether (DIPE); halogenated solvents such as dichloromethane, chloroform, 1 ,2-dichloroethane, tetrachloroethane or mixtures thereof.
7. A process for preparing Agomelatine comprising:
(i) reduction of 2-(7-methoxynaphthalen-1 -yl) acetamide of formula VI using borane- dimethylsulfide in an organic solvent to give 2-(7-methoxynaphthalen-1 -yl) ethanamine of formula VII, and
(ii) converting 2-(7-methoxynaphthalen-1 -yl) acetamide of formula VI to Agomelatine having purity over 99%.
8. The process for preparing Agomelatine as claimed in claim 7 wherein optionally compound of formula VI I is converted to its acid addition salt of formula Vi la and further compound of formula Vi la is converted to Agomelatine.
9. A process for purifying Agomelatine of formula I, comprises the steps of:
a. suspending or dissolving agomelatine in toluene; and
b. isolating crystals to Agomelatine.
10. Agomelatine having purity more than 99.5%.
1 1 . Agomelatine containing less than about 0.15% of N-acetyl-N-[2-(7-methoxy-1 - naphthalenyl) ethyl]acetamide impurity.
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CN103772220A (en) * 2013-12-03 2014-05-07 镇江圣安医药有限公司 Novel derivative of 1-[2-dimethylamino-1-(4-methoxyphenyl) ethyl] cyclohexanol and application thereof
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EP2703383A1 (en) 2012-08-27 2014-03-05 Procos S.p.A. Process for the preparation of agomelatine
CN102838504A (en) * 2012-09-12 2012-12-26 福建广生堂药业股份有限公司 Novel agomelatine crystal form L and preparation method thereof
CN102993040A (en) * 2012-11-30 2013-03-27 中国药科大学 Novel method for synthesizing agomelatine
CN102993040B (en) * 2012-11-30 2015-09-30 中国药科大学 A kind of novel method of synthesizing Agomelatine
CN103073445A (en) * 2012-12-21 2013-05-01 北京万全德众医药生物技术有限公司 Preparation method for agomelatine process impurity
CN103012185A (en) * 2012-12-24 2013-04-03 辽宁本源制药有限公司 Preparation method of agomelatine, a drug for treating depression
CN104276979A (en) * 2013-07-10 2015-01-14 江苏豪森药业股份有限公司 Preparation method of agomelatine intermediate
CN104276979B (en) * 2013-07-10 2018-09-07 江苏豪森药业集团有限公司 The preparation method of agomelatine intermediate body
CN103588651A (en) * 2013-11-28 2014-02-19 上海医药工业研究院 Preparation method for 2-(7-methoxy-1-naphthyl)ethylamine
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