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WO2012068164A3 - Protected fischer-tropsch catalyst and methods of making and using same - Google Patents

Protected fischer-tropsch catalyst and methods of making and using same Download PDF

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Publication number
WO2012068164A3
WO2012068164A3 PCT/US2011/060857 US2011060857W WO2012068164A3 WO 2012068164 A3 WO2012068164 A3 WO 2012068164A3 US 2011060857 W US2011060857 W US 2011060857W WO 2012068164 A3 WO2012068164 A3 WO 2012068164A3
Authority
WO
WIPO (PCT)
Prior art keywords
catalyst
catalyst particles
protected
fischer
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2011/060857
Other languages
French (fr)
Other versions
WO2012068164A2 (en
Inventor
Harold Wright
Belma Demirel
Deena Ferdous
Jesse W. Taylor
Dawid E. Duvenhage
Sara L. Rolfe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rentech Inc
Original Assignee
Rentech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rentech Inc filed Critical Rentech Inc
Publication of WO2012068164A2 publication Critical patent/WO2012068164A2/en
Publication of WO2012068164A3 publication Critical patent/WO2012068164A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027—Powdering
    • B01J37/0045—Drying a slurry, e.g. spray drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74—Iron group metals
    • B01J23/745—Iron
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J33/00—Protection of catalysts, e.g. by coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02—Impregnation, coating or precipitation
    • B01J37/03—Precipitation; Co-precipitation
    • B01J37/031—Precipitation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16—Reducing
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70—Catalyst aspects
    • C10G2300/703—Activation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A method of providing a protected Fischer-Tropsch catalyst by providing catalyst particles functional for catalyzing the Fischer-Tropsch synthesis reaction, combining the catalyst particles with a protective material such that the catalyst particles are coated with the protective material, and shaping the combination comprising catalyst and protective material to provide the protected catalyst. A method for providing protected Fischer-Tropsch catalyst by fluidizing a bed of catalyst particles having FT functionality, reducing the catalyst particles by contacting the catalyst particles with reducing gas under reducing conditions, activating the reduced catalyst particles by contacting the reduced catalyst particles with an activation gas under activation conditions, combining the activated catalyst, under inert or carbiding atmosphere, with molten wax, whereby the catalyst particles are coated with wax and shaping the wax-coated catalyst particles to provide the protected catalyst. Catalysts produced via the methods are also provided.
PCT/US2011/060857 2010-11-19 2011-11-15 Protected fischer-tropsch catalyst and methods of making and using same Ceased WO2012068164A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US41572610P 2010-11-19 2010-11-19
US61/415,726 2010-11-19

Publications (2)

Publication Number Publication Date
WO2012068164A2 WO2012068164A2 (en) 2012-05-24
WO2012068164A3 true WO2012068164A3 (en) 2012-08-23

Family

ID=46084608

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/060857 Ceased WO2012068164A2 (en) 2010-11-19 2011-11-15 Protected fischer-tropsch catalyst and methods of making and using same

Country Status (1)

Country Link
WO (1) WO2012068164A2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014140973A1 (en) * 2013-03-14 2014-09-18 Sasol Technology (Pty) Limited A hydrocarbon synthesis process using a cobalt-based catalyst supported on a silicon carbide comprising support
EP2781262B1 (en) * 2013-03-22 2020-05-27 Clariant International Ltd Removable protective coating for the receipt of a dust free catalyst
FR3013610B1 (en) * 2013-11-27 2017-07-28 Ifp Energies Now PROCESS FOR POST-PROCESSING A CATALYST COMPRISING COBALT
CN109675642B (en) * 2017-10-18 2021-07-09 中国石油化工股份有限公司 Microchannel Fischer-Tropsch synthesis catalyst and preparation method thereof and method for Fischer-Tropsch synthesis reaction
CN109675593B (en) * 2017-10-18 2021-07-09 中国石油化工股份有限公司 Iron-containing Fischer-Tropsch synthesis catalyst and preparation method thereof and method for Fischer-Tropsch synthesis reaction
CN109675570B (en) * 2017-10-18 2021-07-09 中国石油化工股份有限公司 Hydrogenation catalyst and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6294498B1 (en) * 1997-08-11 2001-09-25 Europeenne De Retraitement De Catalyseurs Eurecat Protection of catalysts by deposition of a protective layer
US6512017B1 (en) * 1999-10-14 2003-01-28 Sasol Technology (Proprietary) Limited Handling of a catalyst
US20050027020A1 (en) * 2002-02-13 2005-02-03 Sasol Technology (Proprietary) Limited Process for starting up a Fischer-Tropsch reactor
EP2000206A1 (en) * 2007-06-04 2008-12-10 Shell Internationale Researchmaatschappij B.V. Method for protecting a F-T catalyst support by coating with a wax

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6294498B1 (en) * 1997-08-11 2001-09-25 Europeenne De Retraitement De Catalyseurs Eurecat Protection of catalysts by deposition of a protective layer
US6512017B1 (en) * 1999-10-14 2003-01-28 Sasol Technology (Proprietary) Limited Handling of a catalyst
US20050027020A1 (en) * 2002-02-13 2005-02-03 Sasol Technology (Proprietary) Limited Process for starting up a Fischer-Tropsch reactor
EP2000206A1 (en) * 2007-06-04 2008-12-10 Shell Internationale Researchmaatschappij B.V. Method for protecting a F-T catalyst support by coating with a wax

Also Published As

Publication number Publication date
WO2012068164A2 (en) 2012-05-24

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