WO2011125264A1 - Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy - Google Patents
Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy Download PDFInfo
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- WO2011125264A1 WO2011125264A1 PCT/JP2010/073451 JP2010073451W WO2011125264A1 WO 2011125264 A1 WO2011125264 A1 WO 2011125264A1 JP 2010073451 W JP2010073451 W JP 2010073451W WO 2011125264 A1 WO2011125264 A1 WO 2011125264A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Definitions
- the present invention relates to metal parts used in electronic equipment, precision machines, automobiles, etc., particularly copper alloy parts produced by cutting, and further relates to a copper alloy wrought material suitable for the copper alloy parts and a method for producing the same. is there.
- Cutting is an effective processing method particularly for manufacturing parts having complicated shapes and parts requiring high dimensional accuracy.
- machinability is often a problem.
- the machinability includes items such as cutting waste treatment, tool life, cutting resistance, and cutting surface roughness, and the material has been improved to improve them.
- Copper alloys are used in many metal parts for reasons such as high strength, excellent conductivity and thermal conductivity, excellent corrosion resistance, and excellent color tone. Many cutting processes are also carried out. For example, there are water taps, valves, gears, ornaments, etc., brass (Cu-Zn), bronze (Cu-Sn), aluminum bronze (Cu-Al) In order to improve machinability, a white alloy (Cu—Zn—Ni series) is used. These are all applications that do not require high strength or high conductivity.
- Patent Document 1 For applications that require high strength or high conductivity, such as pin materials for coaxial connectors, for example, free-cutting phosphor bronze (see Patent Document 1) in which lead is added to phosphor bronze or beryllium copper, free-cutting beryllium copper ( Patent Document 2) is used. These are cut by a precision machine tool such as an NC lathe and used for highly reliable parts such as electronic devices.
- Patent Documents 3 and 4 machinability is improved when bismuth is added, but cracking is likely to occur during machining, and hot working is particularly difficult. That is, it is necessary to improve the hot workability.
- the compounds formed by the alloys described in Patent Documents 5 and 6 are unique to the brass system, and are practically difficult to apply to other alloy systems.
- Patent Document 7 is a technique related to a casting, and is suitable for direct cutting of a casting, but there is no disclosure as a technique for obtaining a stretched material (plastically processed material) such as a bar or a plate.
- the material obtained by the technique described in Patent Document 8 is generally low in strength, and is insufficient for applications that require high strength, such as a pin material of a coaxial connector, and other techniques need to be applied.
- Patent Documents 1 to 8 above are not Corson alloys (Cu—Ni—Si based copper alloys) and are not helpful in the first place.
- Japanese Patent Laid-Open No. 2008-75172 discloses Cu— for an electronic material that does not contain other alloy elements as much as possible and has improved conductivity, strength, bendability and stress relaxation characteristics. It is disclosed to provide a Ni-Si based alloy.
- JP-A-6-212374 Patent Document 10
- JP-A-7-90520 Patent Document 11 disclose a Corson alloy in consideration of the extensibility. Is regulated to 20 ppm (0.002%) or less.
- the present invention has been made in view of such problems, and is an excellent copper alloy wrought material that is excellent in machinability and stretchability, and is suitable for applications that require high strength or high conductivity while reducing environmental burden. It is a problem to provide. Furthermore, this invention makes it a subject to provide the manufacturing method of the copper alloy component obtained by cutting the said copper alloy wrought material, and the said wrought material.
- the inventors of the present invention have developed extensibility (hot and cold workability) by controlling the size (average diameter) and area ratio of sulfides in an aging precipitation type copper alloy having a specific composition. Further, the present inventors have found that a copper alloy wrought material having excellent machinability and excellent strength and conductivity can be obtained. In addition, the present inventors have found a composition and a casting method for obtaining the above sulfide, and further found a composition, a structure, and a casting method that are excellent in hot workability and cold workability.
- the inventors of the present invention have formed sulfides in the matrix in an aging precipitation type copper alloy having a specific composition, and 40% or more of the sulfides have a matrix crystal having a cross section parallel to the extending direction. Dispersibility (hot / cold workability) and coating by dispersing sulfides having a cross-sectional aspect ratio of 1: 1 to 1: 100 in the grain in the matrix. It has been found that a copper alloy wrought material having excellent machinability and further excellent strength and conductivity can be obtained.
- the present inventors have found a composition and a production method for obtaining the above sulfide, and further found a composition, a structure, and a production method that are excellent in hot workability and cold workability.
- the present invention has been made based on these findings.
- the present invention provides the following solutions.
- a copper alloy containing 1.5 to 7.0 mass% of Ni, 0.3 to 2.3 mass% of Si, 0.02 to 1.0 mass% of S, and the balance of Cu and inevitable impurities A stretched material in which sulfides are dispersed, the size (average diameter) of the sulfides is 0.1 to 10 ⁇ m, the area ratio of the sulfides is 0.1 to 10%, and A copper alloy wrought material having a tensile strength of 500 MPa or more and an electrical conductivity of 25% IACS or more.
- the copper alloy wrought material according to (1) (3)
- the sulfide is at least one selected from the group consisting of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S.
- the copper alloy wrought material according to (1) or (2) (4)
- the copper alloy part according to (4) which is used for an electronic device part, a structural part, or an element part.
- (6) A method for producing a wrought copper alloy material according to any one of (1) to (3), wherein a cooling rate during casting is 0.1 to 50 ° C./second.
- a copper alloy containing 1.5 to 7.0 mass% of Ni, 0.3 to 2.3 mass% of Si, 0.02 to 1.0 mass% of S, and the balance of Cu and inevitable impurities A stretched material having an area ratio of sulfide of 40% or more in the cross section parallel to the extending direction in the crystal of the matrix, and having an aspect ratio of 1: 1 to 1: 100 in the cross section parallel to the extending direction.
- the copper alloy wrought material according to (7) contains 0.05 to 2.0 mass% in total of at least one selected from the group consisting of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P and Zn.
- the sulfide is selected from any of sulfides of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S and Zn—S.
- the copper alloy wrought material according to (7) or (8) which is more than one type.
- a method for producing a copper alloy wrought material comprising aging a sulfide having an aspect ratio of 1: 1 to 1: 100 dispersed in a matrix.
- the aspect ratio of the sulfide having a cross section parallel to the extending direction is dispersed in the range of 1: 1 to 1: 100 means that the aspect ratio of all the sulfides dispersed in the matrix is 1: 1 to 1: 100. Say that it is in the range.
- the matrix refers to an individual region or a set thereof surrounded by a grain boundary in an alloy structure, and is typically surrounded by a grain boundary and is in the form of islands adjacent to each other in any form. To do.
- the copper alloy wrought material of the present invention has excellent strength and electrical conductivity, and further has excellent machinability and extensibility without using environmentally hazardous substances such as lead and beryllium.
- a decrease in the insertion / removal force can be suppressed by having a tensile strength as high as that of beryllium copper.
- the tensile strength is 500 MPa or more, and it is equivalent to beryllium copper.
- parts such as electronic devices that do not require tensile strength or conductivity are more excellent in conductivity than beryllium copper because they have a conductivity of 25% IACS or more.
- the copper alloy wrought material of the present invention is suitable as a material for parts such as electronic equipment manufactured by cutting.
- the copper alloy part of the present invention can be manufactured with high precision by cutting, and has sufficient characteristics required for parts such as electronic equipment.
- FIG. 5 is a side view schematically showing one shape of a connector pin produced in Examples 1-3 and 2-3.
- FIG. 6 is a side view schematically showing another shape of the connector pin produced in Examples 1-3 and 2-3.
- copper alloy refers to a material that does not include the concept of shape
- copper alloy material refers to materials that include the concept of shape
- Nickel (Ni) and silicon (Si) in a preferred embodiment of the copper alloy wrought material of the present embodiment are formed by depositing Ni—Si precipitates in the metal cloth (matrix) by controlling the content ratio of Ni and Si.
- Ni 2 Si) is formed for precipitation strengthening and added to improve the strength and conductivity of the copper alloy wrought material.
- This Ni—Si precipitate (Ni 2 Si: precipitate for strengthening precipitation) does not contribute much to the improvement of machinability.
- sulfide that contributes to improvement of machinability is formed in the matrix by adding sulfur (S).
- S sulfur
- the sulfide acts as a starting point for cutting waste when cutting is performed, so that the cutting waste is easily finely divided and machinability is improved.
- the size (average diameter) and area ratio of sulfides are controlled to improve cutting waste separation, and further, hot and cold workability is not impaired, Extending processes such as extrusion, rolling, and drawing are possible.
- the copper alloy in the present embodiment is hot or cold worked in a state where nickel (Ni) and silicon (Si) are in a solid solution or a Ni—Si precipitate is formed.
- Ni nickel
- Si silicon
- the stretch workability is poor, and cracking, breakage, etc. are likely to occur during processing.
- the stretch workability is further deteriorated and the processing becomes difficult. Since the size (average diameter) and area ratio of sulfides affect the stretchability, in this embodiment, the size (average diameter) and area ratio of sulfides are defined. As a result, in the Cu—Ni—Si system, it is possible to simultaneously improve the stretchability and the machinability that are difficult to achieve at the same time.
- the content of Ni is 1.5 to 7.0 mass% (mass%), and preferably 1.7 to 6.5 mass%. If the amount of Ni is too small, the amount of precipitation hardening due to Ni—Si precipitates is small and the strength is insufficient. If the amount of Ni is too large, not only does the amount of Ni-Si precipitates contributing to strength improvement increase, but also a large amount of Ni-Si precipitates are formed during melt casting, resulting in hot workability and cold work. This is not preferable because it deteriorates the property (ie, extensibility).
- the Si content in the formation of Ni—Si precipitates (Ni 2 Si), an amount of about 1/5 to 1/3 of the Ni content is required when calculated by mass%. Therefore, in the present embodiment, the Si content is 0.3 to 2.3% by mass, and preferably 0.34 to 2.2% by mass.
- the sulfide size (average diameter) is 0.1 to 10 ⁇ m and the sulfide area ratio is 0.1 to 10%.
- the S content is 0.02 to 1.0 mass%, preferably 0.03 to 0.8 mass%. If the amount is too small, the area ratio of the sulfide is small, and sufficient cutting waste separation property cannot be obtained. When there is too much content of S, hot workability and cold workability (namely, extensibility) will deteriorate. Conventionally, it is known that the amount of S is regulated to a very small amount in a Corson alloy (Patent Documents 10 and 11).
- the sulfide has a predetermined aspect ratio in the extending direction by increasing the amount of the other additive elements in a specific range, preferably by performing the processing under specific conditions.
- a copper alloy wrought material that achieves both machinability and extensibility.
- the copper alloy wrought material of this embodiment includes tin (Sn), manganese (Mn), cobalt (Co), zirconium (Zr), titanium (Ti), iron (Fe), chromium (Cr), aluminum You may contain 1 type, or 2 or more types of (Al), phosphorus (P), and zinc (Zn). These elements improve the strength of the Cu—Ni—Si alloy by forming solid solutions or precipitates, or improve the machinability by forming sulfides. In the case of inclusion, 0.05 to 2.0 mass% in total of one or more selected from Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, Zn is contained. Is preferred.
- Sulfide components include Cu-S, Mn-S, Zr-S, Ti-S, Fe-S, Al-S, Cr-S, and Zn-S, and Cu-S sulfides are particularly effective. It is. There are also sulfides of unavoidable impurities and S.
- the sulfide component examples include Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S.
- the sulfide is preferably at least one selected from the group consisting of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S.
- Cu-S is effective.
- sulfides of unavoidable impurities and S There are also sulfides of unavoidable impurities and S.
- Cu—S means a generic name of sulfides composed of Cu and S such as Cu 2 S and CuS, and the same applies to “Mn—S” and the like.
- Sulfide has the effect
- the sulfide size (average diameter) is smaller than 0.1 ⁇ m, a great effect cannot be obtained. Further, even if there is a sulfide having a size (average diameter) of 0.1 ⁇ m or more, the cutting waste is not finely divided if the total area ratio is small.
- the cutting waste is not sufficiently divided. Since sulfides are soft, they may be elongated in the longitudinal direction depending on the degree of hot working or cold working, but the size (average diameter) and area ratio of sulfides are perpendicular to the longitudinal direction of the wrought material. What is necessary is just to satisfy the above in a simple cross section (transverse cross section).
- the size of the sulfide (average diameter) is a value obtained by observing the cross section with an electron microscope, converting 100 or more sulfide particles into a circle, and averaging the diameters.
- the area ratio of sulfides is the number of sulfides seen in one field of view observed with an electron microscope. Each sulfide is converted into a circle to obtain its diameter, averaged, and the area is obtained from the average diameter. Multiply the number of sulfides to obtain the total area per field of sulfide and divide by the total area of one field of view.
- sulfide deteriorates hot and cold workability of the material. Sulfides are easily formed at the grain boundaries and reduce the grain boundary strength. Therefore, if the sulfide size (average diameter) is too large or the area ratio is too large, hot working or cold working is applied. Occasionally, cracking occurs, making it unusable as a wrought material. Therefore, the size (average diameter) of the sulfide needs to be 10 ⁇ m or less and the area ratio of the sulfide needs to be 10% or less.
- the size (average diameter) of this sulfide varies depending on the cooling rate during casting. When the cooling rate is slow, the sulfide becomes large, and conversely when it is fast, it becomes small.
- a preferable cooling rate is 0.1 to 50 ° C./second, more preferably 0.3 to 40 ° C./second.
- the copper alloy wrought material in this embodiment is intended to replace lead-containing phosphor bronze and beryllium copper, that is, a copper alloy containing environmentally hazardous substances, and is equivalent to the wrought material of these alloys. Requires strength. Therefore, the strength and conductivity that do not cause a problem in practical use are required to be a tensile strength of 500 MPa or more and an electrical conductivity of 25% IACS or more by IACS (International Annealed Copper Standard).
- the copper alloy in this embodiment is an aging precipitation type, and the strength and conductivity are improved by forming Ni 2 Si as described above.
- Ni is 1.5 to 7.0 mass%
- Si It is necessary to contain 0.3 to 2.3 mass%.
- the temperature during the solution treatment in the production process is preferably in the range of 750 to 1000 ° C., and the temperature during the aging treatment is preferably in the range of 350 to 600 ° C.
- the method for producing a copper alloy wrought material is not particularly limited except that the size of the sulfide (average diameter) is controlled within the above range of the cooling rate during casting.
- the area of the cross section of the ingot (cake or billet) may be larger than the area of the cross section of the wrought material.
- an aging heat treatment step is indispensable at least after the melt casting step of the copper alloy raw material, a hot working step, an annealing step. The solution treatment step is performed as necessary except for the step for obtaining the copper alloy wrought material.
- the copper alloy wrought material of this embodiment can be manufactured by any of manufacturing methods such as hot extrusion of billets, hot forging of ingots, or continuous casting.
- manufacturing methods such as hot extrusion of billets, hot forging of ingots, or continuous casting.
- it is preferable to set it as the shape which is easy to obtain the copper alloy component which is a last form by the cutting process which is a post process. That is, it can be manufactured as a copper alloy wrought material having a predetermined shape such as a wire, a bar, a strip, a plate, or a tube depending on the use of the copper alloy component.
- the shape of the copper alloy wrought material is preferably a round bar shape.
- Copper alloy parts include male connector and male pins for coaxial connectors that currently use lead-containing phosphor bronze and beryllium copper, as well as probe barrels and plunger materials used in IC sockets and battery terminal connectors, and audio cable components.
- the “copper alloy part” in the present embodiment may include a copper alloy part manufactured by cutting.
- sulfide that contributes to improvement of machinability is formed in the matrix by adding sulfur (S).
- S sulfur
- the sulfide acts as a starting point for cutting waste when cutting is performed, so that the cutting waste is easily finely divided and the machinability is improved, which is common to the first embodiment.
- Sulfide is formed at the time of casting, but when it is formed, it is present in a large amount at the grain boundary and deteriorates hot workability and cold workability (that is, stretchability). Therefore, the sulfide formed in the ingot (cake or billet) is present in the matrix crystal with an area ratio of sulfide of 40% or more in the cross-section parallel to the extension direction by extension processing and heat treatment.
- the copper alloy of the present embodiment is hot or cold worked in a state where nickel (Ni) and silicon (Si) are in solid solution or Ni—Si precipitates are formed. In general, the stretchability is poor, and cracking, breakage, etc. are likely to occur during processing.
- the stretch workability is further deteriorated and the processing becomes difficult.
- the position at which sulfide is present has a great influence on the stretch workability, and the presence of a large amount of sulfide in the crystal improves the stretchability.
- the area ratio existing in the crystal grains of sulfide is defined.
- the content of Ni is 1.5 to 7.0 mass% (mass%), and preferably 1.7 to 6.5 mass%. If the amount of Ni is too small, the amount of precipitation hardening due to Ni—Si precipitates is small and the strength is insufficient. If the amount of Ni is too large, not only does the amount of Ni-Si precipitates contributing to strength improvement increase, but also a large amount of Ni-Si precipitates are formed during melt casting, resulting in hot workability and cold work. This is not preferable because it deteriorates the property (ie, extensibility).
- the Si content in the formation of Ni—Si precipitates (Ni 2 Si), an amount of about 1/5 to 1/3 of the Ni content is required when calculated by mass%. Therefore, in the present embodiment, the Si content is 0.3 to 2.3% by mass, and preferably 0.34 to 2.2% by mass.
- the copper alloy wrought material of this embodiment 40% or more of the area ratio of the formed sulfide exists in the crystal of the cross-sectional matrix parallel to the extending direction, and the sulfide having a cross section parallel to the extending direction.
- the aspect ratio must be the above ratio.
- the S content is 0.02 to 1.0 mass%, preferably 0.03 to 0.8 mass%. If the amount is too small, sufficient cutting waste separation property cannot be obtained. When there is too much content of S, hot workability and cold workability (namely, extensibility) will deteriorate.
- 50% or more of the area ratio of the formed and dispersed sulfide is present in the matrix crystals. Also in this embodiment, it is the same as that of 1st Embodiment by the point which contains S by the said positive addition amount exceeding the conventional general regulation amount.
- the copper alloy wrought material of this embodiment includes tin (Sn), manganese (Mn), cobalt (Co), zirconium (Zr), titanium (Ti), iron (Fe), chromium (Cr), aluminum (Al ), Phosphorus (P), or zinc (Zn) may be contained.
- the action and the range of the preferred content are the same as in the first embodiment.
- the ratio existing in the crystal grains of the sulfide matrix is to observe the cross section parallel to the stretching direction with an electron microscope, count the number of all sulfides observed in one field of view, Calculate the diameter in terms of a circle, average, calculate the area from the average diameter and multiply by the number of sulfides to determine the total area of all sulfides seen in one field of view, then within the crystal grains and the crystal grains Count the number of sulfides only across the boundary, calculate the diameter of each sulfide by converting it to a circle, average it, find the area from the average diameter, multiply by the number of sulfides, and This is a value obtained by obtaining the total area of sulfides straddling the crystal grain boundary and dividing by the total area of all sulfides seen in one field of view.
- This ratio should be 40% or more of the sulfide straddling the crystal grain and the crystal grain boundary. If it is 40% or less, the extensibility deteriorates.
- the area ratio of the sulfide is in the range of 0.1% to 20%, preferably 0.1 to 10%.
- the area ratio of sulfide is a value obtained by dividing the total area of sulfide seen in one field of view by the total area of one field of view.
- sulfide Since sulfide is soft, it is elongated in the longitudinal direction according to the degree of hot working or cold working, and is divided and dispersed in the matrix.
- the aspect ratio of the dispersed sulfide, the cross section was observed with an electron microscope, if the vertical length t 1 and 1 in the wrought direction, sulfides was stretched parallel to the wrought direction length and the ratio of t 2 (t 2 / t 1 ). If it exceeds 1: 100, there is a possibility that the prescribed S content is not satisfied, and the cutting waste is not finely divided during the cutting process.
- the length t 2 of the extending direction of the portion occupying the region and the direction orthogonal thereto determine the length t 1, to evaluate.
- FIG. 1A is a front view of a copper alloy rod 10 viewed in parallel with the extending direction R
- FIG. 1B is a cross-sectional view
- FIG. is there.
- FIG. 2 is a schematic diagram of an electron microscope observation of a cross section parallel to the extension direction, showing a crystal grain boundary 21 and a sulfide state observed in one field of view, in which 21 is a crystal grain boundary, and 22 is a crystal A sulfide at the grain boundary, 23 indicates an intracrystalline grain sulfide.
- 21 is a crystal grain boundary
- 22 is a crystal A sulfide at the grain boundary
- 23 indicates an intracrystalline grain sulfide.
- the total area of all sulfides observed in one field of view is obtained.
- FIG. 3 schematically shows a cross-sectional structure of a copper alloy rod viewed with an electron microscope (SEM) in parallel to the extending direction.
- SEM electron microscope
- the aspect ratio of the sulfide is that the length t 1 in the direction perpendicular to the extension direction of the sulfide is 1, and the length t of the sulfide stretched in parallel to the extension direction with respect to this.
- the ratio of 2 (13 in the lower example in the figure).
- the copper alloy in this embodiment is intended to replace lead-containing phosphor bronze and beryllium copper, that is, to replace copper alloys containing environmentally hazardous substances. This is the same as in the first embodiment. Therefore, a preferable range of practically required characteristics (tensile strength, conductivity) and the like are the same as those in the first embodiment.
- a large amount of sulfide existing at the grain boundary at the time of casting is 40% in terms of the area ratio of the sulfide having a cross section parallel to the extending direction by the drawing process and heat treatment.
- the main feature is to disperse the aspect ratio of the sulfide having a cross section parallel to the extending direction within the range of 1: 1 to 1: 100.
- the following examples are given as preferred examples of the stretching and heat treatment.
- the cold working and the heat treatment at a temperature of 600 ° C. to 1000 ° C. are performed once, the cold working is a final cold working, and the heat treatment at a temperature of 600 ° C. to 1000 ° C. is a solution treatment.
- the surface reduction processing is cold processing, and 0% surface reduction processing means that the surface reduction processing is not performed.
- the temperature at the final aging treatment is preferably 350 to 600 ° C., more preferably 400 to 550 ° C.
- the temperature range is preferably 800 ° C. to 1000 ° C., more preferably 900 ° C. to 1000 ° C.
- the heat treatment time is preferably 1 to 3 hours.
- the cooling conditions are virtually arbitrary, and may be slow cooling or rapid cooling. A cooling rate in the range of 0.1 to 1000 ° C./second is sufficient. From the viewpoint of the step immediately before the surface-reduction processing, the aspect ratio of the sulfide in a cross section parallel to the extending direction is brought close to 1: 1, and the shape and dispersion state of the sulfide by the surface-reduction processing are appropriately controlled. Hot working or solution treatment is preferred.
- the temperature of the hot working or solution treatment is preferably 750 ° C. to 1000 ° C., more preferably 850 ° C. to 1000 ° C., and further preferably 900 ° C. to 1000 ° C.
- the effect equivalent to a solution treatment can be acquired by performing rapid cooling (quenching in water etc.) immediately after hot processing (hot rolling, hot wire drawing, hot extrusion, etc.). Since the copper alloy wrought material of the present embodiment is a wrought material of an aging precipitation type copper alloy, it is a premise that the aging treatment step is preferably adopted at least after the melting and casting step of the copper alloy raw material.
- the processing step, the annealing step, the solution treatment step, and the heat treatment step at a temperature of 600 ° C. to 1000 ° C. are performed as necessary in addition to the step for obtaining the copper alloy wrought material.
- the copper alloy wrought material of this embodiment can be produced by any of the usual production methods such as billet hot extrusion, ingot hot forging, or continuous casting. It is.
- the shape of the product and the copper alloy part the same ones as those in the first embodiment are preferable.
- Example 1-1 A copper alloy having the composition shown in Table 1-1 was melted in a high-frequency melting furnace, and each billet was cast at a cooling rate of 0.5 to 5 ° C./second. The diameter of the billet was 200 mm. The billet was hot extruded at a temperature of 950 ° C. and immediately quenched in water to obtain a round bar having a diameter of 20 mm. Next, the round bar was drawn out cold to produce a round bar having a diameter of 10 mm, and further subjected to aging heat treatment at a temperature of 450 ° C. for 2 hours.
- the size (average diameter) and area ratio of the sulfides were observed in three cross sections using a scanning electron microscope (SEM) for each of three arbitrary cross-sections of a 10 mm diameter round bar sample. Determined by doing.
- the size (average diameter) of the sulfide was obtained by converting 100 or more sulfides per field of view into a circle and averaging the diameters.
- the area ratio of sulfides is obtained by counting the number of sulfides seen in one field of view and calculating the total area per field of sulfide by multiplying the area obtained from the average diameter assuming that the sulfide is a circle. It was calculated by dividing by the area.
- the component of sulfide was investigated using the energy dispersive X-ray fluorescence spectrometer (EDX) attached to SEM.
- EDX energy dispersive X-ray fluorescence spectrometer
- Table 1-1 shows the results.
- Inventive Examples 1-1 to 1-25 have components within the scope of the present invention, and all satisfy a tensile strength of 500 MPa or more and a conductivity of 25% IACS or more.
- the sulfide size (average diameter) is 0.1 to 10 ⁇ m and the area ratio of sulfide is 0.1 to 10%, there is no cracking during material processing, and machinability is also satisfied. ing.
- Comparative Examples 1-1 to 1-9 are examples whose components are outside the scope of the present invention.
- the Ni concentration and the Si concentration are low, and the tensile strength is inferior.
- Comparative Example 1-2 the Ni concentration and the Si concentration are high, and the conductivity is inferior.
- Comparative Example 1-4 the Ni concentration and the Si concentration were high, and cracks occurred during cold working.
- Comparative Example 1-5 the S concentration was low, the area ratio of sulfide was small, and the machinability was poor.
- Comparative Examples 1-6 and 1-7 the S concentration was high and the area ratio of sulfide increased, and cracks occurred during hot working.
- Comparative Examples 1-8 and 1-9 the total amount of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, and Zn exceeded 2.0 mass%, and the conductivity was inferior.
- Conventional examples 1-1 and 1-2 are free-cutting phosphor bronze and free-cutting beryllium copper.
- the copper alloy wrought material of the example of the present invention does not contain an environmentally hazardous substance like the materials of the conventional examples 1-1 and 1-2, and obtains characteristics equal to or higher than those of the conventional examples 1-1 and 1-2. be able to.
- Example 1-2 Using the alloy components of Invention Example 1-6 and Invention Example 1-16 in Table 1-1, using a small experimental mold (25 mm ⁇ 25 mm ⁇ 300 mm) and changing the mold preheating temperature, etc. Small ingots with different cooling rates were produced. The obtained ingot was hot-rolled at a temperature of 950 ° C. and directly quenched in water to obtain a round bar having a diameter of 20 mm. Next, the round bar was drawn out cold to produce a round bar having a diameter of 10 mm, and further subjected to aging heat treatment at a temperature of 450 ° C. for 2 hours.
- Inventive Examples 1-26 to 1-29 in Table 1-2 are the same alloy components as Inventive Example 1-6, Inventive Examples 1-30 to 1-33 are the same alloy components as Inventive Example 1-16, This is an example in which the cooling rate is changed within the range of the present invention. When the cooling rate is increased, the size (average diameter) of the sulfide tends to decrease, but both are within the scope of the present invention, and excellent machinability is obtained.
- Comparative Examples 1-10 and 1-11 in Table 1-2 are the same alloy components as Invention Example 1-6, Comparative Examples 1-12 and 1-13 are the same alloy components as Invention Example 1-16, and cooling rate Is an example outside the scope of the present invention.
- Example 1-3 Using the alloy components of Invention Example 1-6 and Invention Example 1-16 of Table 1-1, round bars of ⁇ 2 mm and ⁇ 7 mm were prepared from the round bars of diameter 10 mm obtained by the method of Example 1-1. did. With respect to these round bars, 1000 connector pins as shown in FIGS. 5 and 6 were produced using an NC lathe. As a result, parts could be processed without entanglement of the cutting scraps into the processed parts and dimensional changes due to tool wear.
- the cutting conditions are as follows: outer diameter processing is 3000 rpm, feed rate is 0.02 mm per revolution, and drilling is 2500 rpm, feed rate is 0.03 mm per revolution, and cutting oil is used. did. In FIG.
- FIG. 5 50 indicates a connector pin, and 51 indicates a slit.
- FIG. 6 60 is a connector pin according to another embodiment, 61 is a slit, and 62 is a tapered portion.
- the evaluation method is to insert a ⁇ 0.92 mm pin gauge into the processed pin and measure the insertion / extraction force (initial value T0), and after repeating the same pin repeatedly 500 times, measure the insertion / extraction force again ( T1), the ratio T1 / T0 with respect to the initial value was obtained.
- Example 2 Example 2-1 A sample was obtained using a copper alloy having the composition shown in Table 2-1 in the same manner as in Example 1-1. The measuring method and conditions for each characteristic are the same as in Example 1-1.
- the area ratio in which the sulfide having a cross section parallel to the extension direction exists in the crystal of the matrix is a scanning electron microscope (for a cross section parallel to the extension direction at any three points of a sample of a round bar having a diameter of 10 mm ( It was calculated
- each of the wrought materials of the examples of the present invention has an aspect ratio in the range of 1: 1 to 1: 100 in a cross section parallel to the stretch direction, and The area ratio of sulfide in the cross section was 0.1 to 10%.
- Table 2-1 shows the results.
- Inventive Examples 2-1 to 2-25 have components within the scope of the present invention, and all satisfy a tensile strength of 500 MPa or more and a conductivity of 25% IACS or more. Further, 40% or more of the sulfide having a cross section parallel to the extending direction is present in the crystal of the matrix, there is no cracking during material processing, and machinability is also satisfied.
- Comparative Examples 2-1 to 2-9 are examples in which the alloy composition is outside the scope of the present invention.
- Comparative Examples 2-1 and 2-3 since the Ni concentration and the Si concentration were too low, only those having insufficient tensile strength were obtained.
- Comparative Example 2-2 the Ni concentration and the Si concentration are too high, and the conductivity is inferior.
- Comparative Example 2-4 the Ni concentration and the Si concentration were too high, and cracking occurred during cold working.
- Comparative Example 2-5 40% or more of the sulfide having a low S concentration and parallel to the extension direction was present in the matrix crystal, but the machinability was poor.
- Comparative Examples 2-6 and 2-7 40% or more of the sulfide having a high S concentration and a cross section parallel to the extending direction was not present in the matrix crystal, and cracking occurred during hot working.
- Comparative Examples 2-8 and 2-9 the total amount of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, and Zn exceeded 2.0 mass%, and the conductivity was inferior.
- Conventional examples 2-1 and 2-2 are free-cutting phosphor bronze and free-cutting beryllium copper.
- the copper alloy wrought material of the example of the present invention does not contain an environmentally hazardous substance like the materials of the conventional examples 2-1 and 2-2, and obtains characteristics equal to or higher than those of the conventional examples 2-1 and 2-2. be able to.
- Example 2-2 Inventive Examples 2-1, 2-6, 2-16 and Comparative Example 2-5 in Table 2-1 were melted in a high frequency melting furnace and each billet having a diameter of 300 mm was cooled at a cooling rate of 1 ° C. / Sec. The billet was hot extruded at a temperature of 950 ° C. and immediately quenched in water to obtain a round bar having a diameter of 30 mm. Thereafter, it was processed to a diameter of 20 mm by cold drawing, and a solution treatment was performed at a temperature of 950 ° C. to obtain a round bar having a diameter of 20 mm.
- This round bar is surface-reduced, diameter 20mm (area reduction 0%), diameter 16mm (area reduction 36.0%), diameter 10mm (area reduction 75.0%), diameter 4.5mm (area reduction) Round bars with 94.9% processing and 3.5 mm diameter (96.9% surface-reducing processing) were produced. Furthermore, 20 mm in diameter was subjected to aging treatment at 500 ° C. for 2 hours, 16 mm in diameter at 480 ° C. for 2 hours, 10 mm in diameter at 450 ° C. for 2 hours, and 4.5 mm and 3.6 mm in diameter at 430 ° C. for 2 hours.
- the area ratio in which the sulfide having a cross section parallel to the extension direction exists in the crystal of the matrix is the extension at any three locations of the round bar samples having diameters of 20, 16, 10, 4.5, and 3.5 mm.
- tissue observation was performed about 3 visual fields each using the scanning electron microscope (SEM), and it calculated
- the aspect ratio of the sulfide was determined from the ratio of the lengths of the sulfides stretched parallel to the extension direction, with the direction perpendicular to the extension direction of the sulfide observed with the electron microscope described above being 1.
- Inventive Examples 2-26 to 2-37 in Table 2-2 are the same alloy components as Inventive Examples 2-1, 2-6, and 2-16, and are subjected to surface reduction within the scope of the present invention. is there. All satisfy tensile strength of 500 MPa or more and conductivity of 25% IACS or more. Further, 40% or more of the sulfide having a cross section parallel to the extending direction exists in the matrix crystal, and the aspect ratio of the sulfide having a cross section parallel to the extending direction is dispersed in a range of 1: 1 to 1: 100. Therefore, there are no cracks during material processing, and the machinability is satisfactory.
- Comparative Examples 2-10 to 2-12 have alloy compositions within the scope of the present invention, but the area reduction ratio is outside the scope of the present invention, and cracks occurred during cold working.
- Comparative Examples 2-13 to 2-16 are the same alloy components as Comparative Example 2-5.
- Comparative Examples 2-13 to 2-15 are surface-reducing processes within the scope of the present invention.
- the S concentration is low, 40% or more of the sulfide having a cross section parallel to the extending direction is present in the matrix crystal.
- machinability was inferior.
- Comparative Example 2-16 40% or more of the sulfide having a cross-section parallel to the extension direction was present in the matrix crystal in the area reduction processing outside the scope of the present invention, and no cracks occurred.
- the aspect ratio of the sulfide having a parallel cross section was dispersed exceeding 1: 100 and the machinability was poor.
- Example 2-3 With the alloy compositions of Invention Example 2-6 and Invention Example 2-16 in Table 2-1, connector insertion / removability was evaluated in the same manner as in Example 1-3. From the results shown in Table 2-3, it can be seen that the present invention example is an excellent connector pin, showing the same insertability as the free-cutting beryllium copper of Conventional Example 2-2. The insertability of the free-cutting phosphor bronze of Conventional Example 2-1 is inferior to that of the present invention.
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Abstract
Description
本発明は、電子機器、精密機械、自動車等に使用される金属部品、特に切削加工により製造される銅合金部品に関し、さらにこの銅合金部品に適する銅合金展伸材およびその製造方法に関するものである。 The present invention relates to metal parts used in electronic equipment, precision machines, automobiles, etc., particularly copper alloy parts produced by cutting, and further relates to a copper alloy wrought material suitable for the copper alloy parts and a method for producing the same. is there.
金属部品を製造する方法として旋削、穿孔などの切削加工がある。切削加工は、特に複雑な形状を持つ部品や高い寸法精度を要する部品の製造には有効な加工方法である。切削加工を行う場合、被削性がしばしば問題となる。被削性には切削屑処理、工具寿命、切削抵抗、切削面粗さなどの項目があり、これらが向上するように材料に改良が施されている。 There are cutting methods such as turning and drilling as methods for producing metal parts. Cutting is an effective processing method particularly for manufacturing parts having complicated shapes and parts requiring high dimensional accuracy. When cutting, machinability is often a problem. The machinability includes items such as cutting waste treatment, tool life, cutting resistance, and cutting surface roughness, and the material has been improved to improve them.
銅合金は、強度が高い、導電性・熱伝導性に優れる、耐食性に優れる、色調に優れるなどの理由から多くの金属部品に使用されている。切削による加工も多く実施されており、例えば水道の蛇口、バルブ、歯車、装飾品などの用途があり、黄銅(Cu-Zn系)、青銅(Cu-Sn系)、アルミ青銅(Cu-Al系)、洋白(Cu-Zn-Ni系)に被削性を向上させるために鉛を添加した合金が使用されている。なお、これらはいずれも高強度または高導電性を必要としない用途である。 Copper alloys are used in many metal parts for reasons such as high strength, excellent conductivity and thermal conductivity, excellent corrosion resistance, and excellent color tone. Many cutting processes are also carried out. For example, there are water taps, valves, gears, ornaments, etc., brass (Cu-Zn), bronze (Cu-Sn), aluminum bronze (Cu-Al) In order to improve machinability, a white alloy (Cu—Zn—Ni series) is used. These are all applications that do not require high strength or high conductivity.
高強度または高導電性を必要とする用途、例えば同軸コネクタのピン材等の用途には、りん青銅やベリリウム銅に鉛を添加した快削りん青銅(特許文献1参照)、快削ベリリウム銅(特許文献2参照)が使用されている。これらはNC旋盤等の精密な工作機械で切削加工され、電子機器用途等の信頼性の高い部品に使用されている。 For applications that require high strength or high conductivity, such as pin materials for coaxial connectors, for example, free-cutting phosphor bronze (see Patent Document 1) in which lead is added to phosphor bronze or beryllium copper, free-cutting beryllium copper ( Patent Document 2) is used. These are cut by a precision machine tool such as an NC lathe and used for highly reliable parts such as electronic devices.
このように銅合金の被削性を向上させるために、一般的には鉛が添加されている。これは、鉛が銅合金に固溶しないため材料内に微細に分散し、切削加工時に切削屑がその部分で分断されやすくなることによる。しかし、鉛は人体や環境に影響を及ぼすとされていることから使用が制限されつつあり、鉛を含有せずに被削性を向上させた材料の要求が高まっている。鉛を含有する銅合金の代替材料として、黄銅や青銅にビスマスを添加した銅合金(特許文献3,4参照)が知られている。また黄銅では、亜鉛濃度を高くして銅-亜鉛系化合物であるβ相やγ相を形成させ、あるいはケイ素を添加して銅-ケイ素系化合物であるκ相を形成させ、これらの化合物を切削屑分断の起点として作用させることで被削性を向上させることも知られている(特許文献5,6)。さらに、青銅において硫黄を添加して硫化物を形成させて切削屑分断の起点として作用させる方法があり(特許文献7)、硫化物を切削屑分断の起点として作用させるものでは、他に銅-ジルコニウム系、銅-チタン系の時効析出型合金に関する方法が知られている(特許文献8)。 Thus, in order to improve the machinability of the copper alloy, lead is generally added. This is because lead does not dissolve in the copper alloy, so it is finely dispersed in the material, and the cutting waste is easily divided at that portion during cutting. However, the use of lead is being restricted because it is believed to affect the human body and the environment, and there is an increasing demand for materials that have improved machinability without containing lead. As an alternative material for a copper alloy containing lead, a copper alloy in which bismuth is added to brass or bronze (see Patent Documents 3 and 4) is known. In brass, the zinc concentration is increased to form a β-phase or γ-phase that is a copper-zinc compound, or silicon is added to form a κ-phase that is a copper-silicon compound, and these compounds are cut. It is also known that machinability is improved by acting as a starting point for scrap separation (Patent Documents 5 and 6). Furthermore, there is a method in which sulfur is added to bronze to form a sulfide to act as a starting point for cutting waste fragmentation (Patent Document 7). A method related to a zirconium-based and copper-titanium-based aging precipitation type alloy is known (Patent Document 8).
しかし、各特許文献に記載された技術は、以下の課題を有する。
特許文献1、2に記載の技術では、前述のとおり被削性を向上させるための添加元素として鉛を用いており、環境への負荷が懸念される。特に特許文献2に記載の技術では、快削ベリリウム銅の被削性を向上させるための添加元素として鉛に代替するものはなく、またベリリウムそのものも環境に影響を与える元素の一つとして挙げられており、鉛を添加した銅合金の代替材のみならずベリリウム銅の代替材を望む声も高まっている。
However, the technique described in each patent document has the following problems.
In the techniques described in
また、特許文献3、4に記載の技術では、ビスマスを添加すると被削性は改善されるが、加工中に割れやすくなり、特に熱間加工が困難となる。すなわち、熱間加工性の改善を図ることが改めて必要となる。特許文献5、6に記載されている合金で形成される化合物は黄銅系特有のものであり、他の合金系に適用することは事実上困難である。特許文献7は鋳物に関する技術であり、鋳物を直接切削する場合には好適であるが、棒材や板材などの展伸材(塑性加工された材料)を得るための技術としての開示はない。特許文献8に記載の技術で得られる材料は一般に強度が低く、例えば同軸コネクタのピン材などの高強度を必要とする用途には不十分であり、他の技術を適用する必要がある。 Also, in the techniques described in Patent Documents 3 and 4, machinability is improved when bismuth is added, but cracking is likely to occur during machining, and hot working is particularly difficult. That is, it is necessary to improve the hot workability. The compounds formed by the alloys described in Patent Documents 5 and 6 are unique to the brass system, and are practically difficult to apply to other alloy systems. Patent Document 7 is a technique related to a casting, and is suitable for direct cutting of a casting, but there is no disclosure as a technique for obtaining a stretched material (plastically processed material) such as a bar or a plate. The material obtained by the technique described in Patent Document 8 is generally low in strength, and is insufficient for applications that require high strength, such as a pin material of a coaxial connector, and other techniques need to be applied.
上記特許文献1~8に開示されたものはコルソン合金(Cu-Ni-Si系銅合金)ではなく、そもそも参考にならない。特開2008-75172号公報(前記特許文献9)には、他の合金元素を極力添加せず、しかも改善された導電率、強度、曲げ性及び応力緩和特性を兼備する電子材料用のCu-Ni-Si系合金を提供することが開示されている。しかし展伸性と被削性との両立に関する開示はなく、硫黄濃度の調整についても触れられていない。特開平6-212374号公報(前記特許文献10)、特開平7-90520号公報(前記特許文献11)には展伸性を考慮したコルソン合金が開示されているが、いずれもそのために硫黄濃度を20ppm(0.002%)以下に規制している。
The ones disclosed in
本発明はこのような問題に鑑みなされたもので、被削性および展伸性に優れ、環境負荷を軽減しつつ、高強度ないしは高導電性を必要とする用途に最適な銅合金展伸材を提供することを課題とするものである。さらに本発明は前記銅合金展伸材を切削加工して得られる銅合金部品及び上記展伸材の製造方法を提供することを課題とするものである。 The present invention has been made in view of such problems, and is an excellent copper alloy wrought material that is excellent in machinability and stretchability, and is suitable for applications that require high strength or high conductivity while reducing environmental burden. It is a problem to provide. Furthermore, this invention makes it a subject to provide the manufacturing method of the copper alloy component obtained by cutting the said copper alloy wrought material, and the said wrought material.
本発明者らは鋭意検討した結果、特定の組成の時効析出型銅合金において硫化物のサイズ(平均直径)と面積率を制御することによって、展伸性(熱間・冷間の加工性)および被削性に優れ、さらに強度および導電性に優れる銅合金展伸材が得られることを見出した。また上記の硫化物を得るための組成および鋳造方法を見出し、さらに熱間加工性、冷間加工性にも優れる組成、組織、鋳造方法を見出した。
また、本発明者らは鋭意検討した結果、特定の組成の時効析出型銅合金においてマトリクスに硫化物を形成し、且つこの硫化物の40%以上が展伸方向に平行した断面のマトリクスの結晶粒内に存在させ、展伸方向に平行した断面のアスペクト比が1:1~1:100の硫化物をマトリクスに分散させることによって、展伸性(熱間・冷間の加工性)および被削性に優れ、さらに強度および導電性に優れる銅合金展伸材が得られることを見出した。また上記の硫化物を得るための組成および製造方法を見出し、さらに熱間加工性、冷間加工性にも優れる組成、組織、製造方法を見出した。
本発明はこれらの知見に基づきなされるに至ったものである。
As a result of intensive studies, the inventors of the present invention have developed extensibility (hot and cold workability) by controlling the size (average diameter) and area ratio of sulfides in an aging precipitation type copper alloy having a specific composition. Further, the present inventors have found that a copper alloy wrought material having excellent machinability and excellent strength and conductivity can be obtained. In addition, the present inventors have found a composition and a casting method for obtaining the above sulfide, and further found a composition, a structure, and a casting method that are excellent in hot workability and cold workability.
Further, as a result of intensive studies, the inventors of the present invention have formed sulfides in the matrix in an aging precipitation type copper alloy having a specific composition, and 40% or more of the sulfides have a matrix crystal having a cross section parallel to the extending direction. Dispersibility (hot / cold workability) and coating by dispersing sulfides having a cross-sectional aspect ratio of 1: 1 to 1: 100 in the grain in the matrix. It has been found that a copper alloy wrought material having excellent machinability and further excellent strength and conductivity can be obtained. In addition, the present inventors have found a composition and a production method for obtaining the above sulfide, and further found a composition, a structure, and a production method that are excellent in hot workability and cold workability.
The present invention has been made based on these findings.
すなわち、本発明は、以下の解決手段を提供するものである。
(1)Niを1.5~7.0mass%、Siを0.3~2.3mass%、Sを0.02~1.0mass%含有し、残部がCuおよび不可避的不純物からなる銅合金展伸材であって、硫化物が分散しており、該硫化物のサイズ(平均直径)は0.1~10μmであり、該硫化物の面積率は0.1~10%であり、かつ、引張強さが500MPa以上、導電率が25%IACS以上であることを特徴とする銅合金展伸材。
(2)さらに、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、PおよびZnからなる群から選ばれる少なくとも1種を総量で0.05~2.0mass%含有することを特徴とする(1)に記載の銅合金展伸材。
(3)前記硫化物が、Cu-S、Mn-S、Zr-S、Ti-S、Fe-S、Al-S、Cr-S、及びZn-Sからなる群から選ばれる少なくとも1種類である、(1)または(2)に記載の銅合金展伸材。
(4)(1)~(3)のいずれか1項に記載の銅合金展伸材を切削加工して形成された銅合金部品。
(5)電子機器部品、構造部品、または要素部品に用いられる、(4)に記載の銅合金部品。
(6)(1)~(3)のいずれか1項に記載の銅合金展伸材を製造する方法であって、鋳造時の冷却速度を0.1~50℃/秒とすることを特徴とする銅合金展伸材の製造方法。
(7)Niを1.5~7.0mass%、Siを0.3~2.3mass%、Sを0.02~1.0mass%含有し、残部がCuおよび不可避的不純物からなる銅合金展伸材であって、展伸方向に平行した断面の硫化物の面積率が40%以上マトリクスの結晶内に存在し、展伸方向に平行した断面のアスペクト比が1:1~1:100の硫化物がマトリクスに分散しており、かつ、引張強さが500MPa以上、導電率が25%IACS以上であることを特徴とする銅合金展伸材。
(8)さらに、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、PおよびZnからなる群から選ばれる少なくとも1種を総量で0.05~2.0mass%含有することを特徴とする(7)に記載の銅合金展伸材。
(9)前記硫化物は、Cu-S、Mn-S、Zr-S、Ti-S、Fe-S、Al-S、Cr-SおよびZn-S系のいずれかの硫化物から選ばれる1種類以上である、(7)または(8)に記載の銅合金展伸材。
(10)(7)~(9)のいずれか1項に記載の銅合金展伸材を切削加工して形成された銅合金部品。
(11)電子機器部品、構造部品、要素部品等の、強度、電気伝導性、熱伝導性、耐摩耗性を必要とする用途に用いられる、(10)に記載の銅合金部品。
(12)(7)~(9)のいずれか1項に記載の銅合金展伸材を製造する方法であって、Niを1.5~7.0mass%、Siを0.3~2.3mass%、Sを0.02~1.0mass%含有し、残部がCuおよび不可避的不純物からなる銅合金組成物を加工するにあたり、(a)(b)のいずれか一方の工程を施し、その後、0%~95%の減面加工を施し展伸方向に平行な断面のマトリクスに分散した硫化物の総面積の40%以上をマトリクスの結晶内に存在させ、展伸方向に平行な断面のアスペクト比が1:1~1:100の硫化物がマトリクスに分散したものを時効処理することを特徴とする銅合金展伸材の製造方法。
(a)熱間加工後に急冷する。
(b)熱間加工後、冷間加工と温度600℃~1000℃の熱処理を1回以上繰り返し、最終冷間加工前に溶体化処理を施す。
(13)さらに、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、PおよびZnからなる群から選ばれる少なくとも1種を総量で0.05~2.0mass%含有することを特徴とする、(12)に記載の銅合金展伸材の製造方法。
ここで、展伸方向に平行した断面の硫化物の面積率が40%以上マトリクスの結晶内に存在するとは、マトリクスに分散した硫化物が結晶粒界内に40%以上であることを言う。また、展伸方向に平行した断面の硫化物のアスペクト比が1:1~1:100に分散しているとは、マトリクスに分散した全ての硫化物のアスペクト比が1:1~1:100の範囲であることを言う。ここでマトリクスとは合金組織において結晶粒界に囲まれた個々の領域ないしその集合をいい、典型的には結晶粒界に囲まれてそれぞれが任意の形態で互いに隣接する島状になって存在する。
That is, the present invention provides the following solutions.
(1) A copper alloy containing 1.5 to 7.0 mass% of Ni, 0.3 to 2.3 mass% of Si, 0.02 to 1.0 mass% of S, and the balance of Cu and inevitable impurities A stretched material in which sulfides are dispersed, the size (average diameter) of the sulfides is 0.1 to 10 μm, the area ratio of the sulfides is 0.1 to 10%, and A copper alloy wrought material having a tensile strength of 500 MPa or more and an electrical conductivity of 25% IACS or more.
(2) Further, it contains 0.05 to 2.0 mass% in total of at least one selected from the group consisting of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P and Zn. The copper alloy wrought material according to (1).
(3) The sulfide is at least one selected from the group consisting of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S. The copper alloy wrought material according to (1) or (2).
(4) A copper alloy part formed by cutting the copper alloy wrought material according to any one of (1) to (3).
(5) The copper alloy part according to (4), which is used for an electronic device part, a structural part, or an element part.
(6) A method for producing a wrought copper alloy material according to any one of (1) to (3), wherein a cooling rate during casting is 0.1 to 50 ° C./second. A method for producing a copper alloy wrought material.
(7) A copper alloy containing 1.5 to 7.0 mass% of Ni, 0.3 to 2.3 mass% of Si, 0.02 to 1.0 mass% of S, and the balance of Cu and inevitable impurities A stretched material having an area ratio of sulfide of 40% or more in the cross section parallel to the extending direction in the crystal of the matrix, and having an aspect ratio of 1: 1 to 1: 100 in the cross section parallel to the extending direction. A copper alloy wrought material in which sulfide is dispersed in a matrix, tensile strength is 500 MPa or more, and conductivity is 25% IACS or more.
(8) Further, it contains 0.05 to 2.0 mass% in total of at least one selected from the group consisting of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P and Zn. The copper alloy wrought material according to (7).
(9) The sulfide is selected from any of sulfides of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S and Zn—S. The copper alloy wrought material according to (7) or (8), which is more than one type.
(10) A copper alloy part formed by cutting the copper alloy wrought material according to any one of (7) to (9).
(11) The copper alloy part according to (10), which is used for applications that require strength, electrical conductivity, thermal conductivity, and wear resistance, such as electronic equipment parts, structural parts, and element parts.
(12) A method for producing a copper alloy wrought material according to any one of (7) to (9), wherein Ni is 1.5 to 7.0 mass% and Si is 0.3 to 2. 3% by mass, containing 0.02 to 1.0% by mass of S, and the rest of the copper alloy composition consisting of Cu and inevitable impurities is subjected to one of the steps (a) and (b), More than 40% of the total area of sulfide dispersed in a matrix with a cross-section parallel to the extension direction after being reduced in area by 0% to 95% is present in the crystal of the matrix and has a cross-section parallel to the extension direction. A method for producing a copper alloy wrought material, comprising aging a sulfide having an aspect ratio of 1: 1 to 1: 100 dispersed in a matrix.
(A) Rapid cooling after hot working.
(B) After hot working, cold working and heat treatment at a temperature of 600 ° C. to 1000 ° C. are repeated at least once, and solution treatment is performed before the final cold working.
(13) Further, it contains 0.05 to 2.0 mass% in total of at least one selected from the group consisting of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P and Zn. The method for producing a copper alloy wrought material according to (12).
Here, the fact that the area ratio of the sulfide having a cross section parallel to the extension direction is 40% or more in the crystal of the matrix means that the sulfide dispersed in the matrix is 40% or more in the crystal grain boundary. Further, the aspect ratio of the sulfide having a cross section parallel to the extending direction is dispersed in the range of 1: 1 to 1: 100 means that the aspect ratio of all the sulfides dispersed in the matrix is 1: 1 to 1: 100. Say that it is in the range. Here, the matrix refers to an individual region or a set thereof surrounded by a grain boundary in an alloy structure, and is typically surrounded by a grain boundary and is in the form of islands adjacent to each other in any form. To do.
本発明の銅合金展伸材は、強度および導電性に優れ、さらに鉛やベリリウムなどの環境負荷物質を利用することなく、被削性および展伸性に優れたものとなる。例えば、コネクタピン材に要求される挿抜力の低下を防止するには、ベリリウム銅同等に引張強さが高い事で挿抜力の低下が抑止できる。本発明は、引張強さ500MPa以上でベリリウム銅同等で挿抜力低下が抑制できる。また、引張強さないしは導電性が望まれる電子機器等の部品では、導電率25%IACS以上であることから、ベリリウム銅より導電性に優れ優位なものである。また、本発明の銅合金展伸材は、切削加工により製造される電子機器等の部品用材料として好適である。本発明の銅合金部品は切削加工で精度よく製造することができ、かつ、電子機器等の部品として必要な特性を十分に有している。 The copper alloy wrought material of the present invention has excellent strength and electrical conductivity, and further has excellent machinability and extensibility without using environmentally hazardous substances such as lead and beryllium. For example, in order to prevent a decrease in the insertion / removal force required for the connector pin material, a decrease in the insertion / removal force can be suppressed by having a tensile strength as high as that of beryllium copper. In the present invention, the tensile strength is 500 MPa or more, and it is equivalent to beryllium copper. In addition, parts such as electronic devices that do not require tensile strength or conductivity are more excellent in conductivity than beryllium copper because they have a conductivity of 25% IACS or more. Moreover, the copper alloy wrought material of the present invention is suitable as a material for parts such as electronic equipment manufactured by cutting. The copper alloy part of the present invention can be manufactured with high precision by cutting, and has sufficient characteristics required for parts such as electronic equipment.
本発明の上記及び他の特徴及び利点は、下記の記載及び添付の図面からより明らかになるであろう。 The above and other features and advantages of the present invention will become more apparent from the following description and accompanying drawings.
本発明の銅合金展伸材の好ましい実施の態様について、大きく第1の実施形態と第2の実施形態とに分けて詳細に説明する。ただし、第2の実施形態については、第1の実施形態と共通する点について説明を省略することがある。これら両実施形態は同一もしくは対応する特別な技術的特徴を有し単一の発明概念を形成するものである。なお、本明細書において、「銅合金」とは形状の概念を含まないものをいい、「銅合金材料」や「銅合金展伸材」などは、形状の概念を含むものをいう。 The preferred embodiment of the copper alloy wrought material of the present invention will be described in detail by dividing it into the first embodiment and the second embodiment. However, the description of the second embodiment may be omitted with respect to the points in common with the first embodiment. Both of these embodiments have the same or corresponding special technical features and form a single inventive concept. In this specification, “copper alloy” refers to a material that does not include the concept of shape, and “copper alloy material”, “copper alloy stretched material”, and the like refer to materials that include the concept of shape.
[第1実施形態]
<Ni,Si>
本実施形態の銅合金展伸材の好ましい実施の態様におけるニッケル(Ni)とケイ素(Si)は、NiとSiの含有比を制御することにより金属生地(マトリクス)中にNi-Si析出物(Ni2Si)を形成させて析出強化を行い、銅合金展伸材の強度および導電性を向上させるために添加する。このNi-Si析出物(Ni2Si:析出強化のための析出物)は、被削性の向上にはあまり寄与しない。
[First Embodiment]
<Ni, Si>
Nickel (Ni) and silicon (Si) in a preferred embodiment of the copper alloy wrought material of the present embodiment are formed by depositing Ni—Si precipitates in the metal cloth (matrix) by controlling the content ratio of Ni and Si. Ni 2 Si) is formed for precipitation strengthening and added to improve the strength and conductivity of the copper alloy wrought material. This Ni—Si precipitate (Ni 2 Si: precipitate for strengthening precipitation) does not contribute much to the improvement of machinability.
本実施形態の銅合金展伸材の好ましい実施の態様においては、硫黄(S)の添加によりマトリクス中に被削性向上に寄与する硫化物を形成させる。この硫化物が、切削加工を行った時の切削屑分断の起点として作用することで切削屑が細かく分断され易くなり、被削性が向上する。また、鋳造時の冷却速度を制御することで硫化物のサイズ(平均直径)と面積率が制御されて切削屑分断性が向上し、さらに熱間および冷間における加工性を損なわなくなることにより、押出、圧延、引抜きなどの展伸加工が可能となる。 In a preferred embodiment of the copper alloy wrought material of the present embodiment, sulfide that contributes to improvement of machinability is formed in the matrix by adding sulfur (S). The sulfide acts as a starting point for cutting waste when cutting is performed, so that the cutting waste is easily finely divided and machinability is improved. In addition, by controlling the cooling rate at the time of casting, the size (average diameter) and area ratio of sulfides are controlled to improve cutting waste separation, and further, hot and cold workability is not impaired, Extending processes such as extrusion, rolling, and drawing are possible.
本実施形態における銅合金は、ニッケル(Ni)とケイ素(Si)が固溶した状態、あるいはNi-Si析出物が形成された状態で熱間または冷間加工が施されるが、いずれの状態でも一般に展伸加工性は悪く、加工中に割れ、破損等が生じやすい。この銅合金中に硫化物が形成されると展伸加工性は更に悪化し加工が困難となる。展伸加工性には、硫化物のサイズ(平均直径)と面積率が影響を及ぼすことから、本実施形態では、硫化物のサイズ(平均直径)と面積率を規定している。このことにより、Cu-Ni-Si系において、両立が困難な展伸加工性と切削性を同時に向上させることが可能となる。 The copper alloy in the present embodiment is hot or cold worked in a state where nickel (Ni) and silicon (Si) are in a solid solution or a Ni—Si precipitate is formed. However, in general, the stretch workability is poor, and cracking, breakage, etc. are likely to occur during processing. When sulfides are formed in this copper alloy, the stretch workability is further deteriorated and the processing becomes difficult. Since the size (average diameter) and area ratio of sulfides affect the stretchability, in this embodiment, the size (average diameter) and area ratio of sulfides are defined. As a result, in the Cu—Ni—Si system, it is possible to simultaneously improve the stretchability and the machinability that are difficult to achieve at the same time.
Niの含有量は1.5~7.0mass%(質量%)であり、1.7~6.5mass%であることが好ましい。Ni量が少なすぎると、Ni-Si析出物による析出硬化量が小さく強度が不足する。Ni量が多すぎると、過剰であるため強度向上に寄与するNi-Si析出物量が増加しないだけでなく、溶解鋳造時にNi-Si晶出物が多く形成して熱間加工性および冷間加工性(すなわち展伸性)を悪化させるため好ましくない。 The content of Ni is 1.5 to 7.0 mass% (mass%), and preferably 1.7 to 6.5 mass%. If the amount of Ni is too small, the amount of precipitation hardening due to Ni—Si precipitates is small and the strength is insufficient. If the amount of Ni is too large, not only does the amount of Ni-Si precipitates contributing to strength improvement increase, but also a large amount of Ni-Si precipitates are formed during melt casting, resulting in hot workability and cold work. This is not preferable because it deteriorates the property (ie, extensibility).
Siの含有量は、Ni-Si析出物(Ni2Si)の形成においては、質量%で計算するとNi含有量の約1/5~1/3の量が必要となる。このことから、本実施形態において、Siの含有量は0.3~2.3質量%であり、0.34~2.2質量%であることが好ましい。 As for the Si content, in the formation of Ni—Si precipitates (Ni 2 Si), an amount of about 1/5 to 1/3 of the Ni content is required when calculated by mass%. Therefore, in the present embodiment, the Si content is 0.3 to 2.3% by mass, and preferably 0.34 to 2.2% by mass.
<S>
本実施形態の銅合金展伸材においては、硫化物のサイズ(平均直径)が0.1~10μmで硫化物の面積率が0.1~10%存在する必要がある。そのためには、Sの含有量は0.02~1.0mass%であり、好ましくは0.03~0.8mass%である。少なすぎると硫化物の面積率が小さく、十分な切削屑分断性が得られない。Sの含有量が多すぎると、熱間加工性および冷間加工性(すなわち展伸性)が悪化する。
従来、コルソン合金においてはSの量を極微量に規制することが知られている(前記特許文献10、11)。本実施形態においては、これを敢えて大幅に増量させその他の添加元素を特定の範囲として、好ましくはその加工処理を特定の条件で行うことにより、硫化物が所定の展伸方向のアスペクト比を有する銅合金展伸材とし、被削性と展伸性との両立を達成した。
<S>
In the copper alloy wrought material of this embodiment, it is necessary that the sulfide size (average diameter) is 0.1 to 10 μm and the sulfide area ratio is 0.1 to 10%. For this purpose, the S content is 0.02 to 1.0 mass%, preferably 0.03 to 0.8 mass%. If the amount is too small, the area ratio of the sulfide is small, and sufficient cutting waste separation property cannot be obtained. When there is too much content of S, hot workability and cold workability (namely, extensibility) will deteriorate.
Conventionally, it is known that the amount of S is regulated to a very small amount in a Corson alloy (
さらに、本実施形態の銅合金展伸材には、錫(Sn)、マンガン(Mn)、コバルト(Co)、ジルコニウム(Zr)、チタン(Ti)、鉄(Fe)、クロム(Cr)、アルミニウム(Al)、りん(P)、亜鉛(Zn)の1種または2種以上を含有させてもよい。これらの元素は、固溶または析出物を形成することでCu-Ni-Si合金の強度を向上させ、あるいは硫化物を形成して被削性を向上させる。含有させる場合には、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、P、Znの中から選ばれる1種または2種以上を総量で0.05~2.0mass%含有させることが好ましい。含有量が0.05mass%より少ない場合は、強度向上や被削性改善の効果がこれらの元素を含有しない場合と変わらなくなる。また、含有量が2.0mass%より多い場合は、強度および被削性向上の効果が飽和するだけでなく、導電率が低下するため得策ではない。硫化物の成分としてはCu-S、Mn-S、Zr-S、Ti-S、Fe-S、Al-S、Cr-S、Zn-S系などがあり特にCu-S系硫化物が有効である。更に不可避的不純物とSとの硫化物もある。 Furthermore, the copper alloy wrought material of this embodiment includes tin (Sn), manganese (Mn), cobalt (Co), zirconium (Zr), titanium (Ti), iron (Fe), chromium (Cr), aluminum You may contain 1 type, or 2 or more types of (Al), phosphorus (P), and zinc (Zn). These elements improve the strength of the Cu—Ni—Si alloy by forming solid solutions or precipitates, or improve the machinability by forming sulfides. In the case of inclusion, 0.05 to 2.0 mass% in total of one or more selected from Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, Zn is contained. Is preferred. When the content is less than 0.05 mass%, the effects of improving the strength and improving the machinability are not different from the case of not containing these elements. Moreover, when there is more content than 2.0 mass%, since not only the effect of intensity | strength and a machinability improvement is saturated, but electrical conductivity falls, it is not a policy. Sulfide components include Cu-S, Mn-S, Zr-S, Ti-S, Fe-S, Al-S, Cr-S, and Zn-S, and Cu-S sulfides are particularly effective. It is. There are also sulfides of unavoidable impurities and S.
<硫化物に関する規定>
硫化物の成分としては、Cu-S、Mn-S、Zr-S、Ti-S、Fe-S、Al-S、Cr-S、Zn-Sなどがある。硫化物は、Cu-S、Mn-S、Zr-S、Ti-S、Fe-S、Al-S、Cr-S、Zn-Sからなる群から選ばれる少なくとも1種であることが好ましく、特にCu-Sが有効である。更に不可避的不純物とSとの硫化物もある。なお、ここで「Cu-S」とは、Cu2SやCuSなどのCuとSからなる硫化物の総称を意味し、「Mn-S」等でも同様である。
<Rules related to sulfides>
Examples of the sulfide component include Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S. The sulfide is preferably at least one selected from the group consisting of Cu—S, Mn—S, Zr—S, Ti—S, Fe—S, Al—S, Cr—S, and Zn—S. In particular, Cu-S is effective. There are also sulfides of unavoidable impurities and S. Here, “Cu—S” means a generic name of sulfides composed of Cu and S such as Cu 2 S and CuS, and the same applies to “Mn—S” and the like.
次に、被削性向上に寄与する化合物である硫化物のサイズ(平均直径)と面積率の規定、並びに特徴について述べる。硫化物は、切削加工時に発生する切削屑を細かく分断する作用があり、それにより被削性が向上する。ただし、硫化物のサイズ(平均直径)が0.1μmより小さいと、大きな効果は得られない。また、サイズ(平均直径)が0.1μm以上の硫化物があったとしても、トータルの面積率が小さいと切削屑は細かく分断されない。具体的には、0.1μm以上のサイズ(平均直径)の硫化物が面積率で0.1~10%の密度で分布していないと、切削屑が十分には分断されない。なお、硫化物は軟らかいため、熱間加工や冷間加工の加工度に応じて長手に伸ばされることがあるが、硫化物のサイズ(平均直径)と面積率は展伸材の長手方向に垂直な断面(横断面)で上記を満足すれば良い。また硫化物のサイズ(平均直径)とは、この横断面を電子顕微鏡で観察して100個以上の硫化物粒子を円形換算して、その直径を平均した値とする。硫化物の面積率とは電子顕微鏡で観察される1視野に見られる硫化物の数をカウントし、その各々の硫化物を円形換算してその直径を求め、平均して、その平均直径から面積を求めて硫化物数を乗じて硫化物の1視野当りの総面積を求めて1視野の全面積で除した値とする。 Next, the specifications and characteristics of the size (average diameter) and area ratio of sulfides, which are compounds that contribute to the improvement of machinability, will be described. Sulfide has the effect | action which cuts up the cutting waste generated at the time of cutting finely, and, thereby, machinability improves. However, if the sulfide size (average diameter) is smaller than 0.1 μm, a great effect cannot be obtained. Further, even if there is a sulfide having a size (average diameter) of 0.1 μm or more, the cutting waste is not finely divided if the total area ratio is small. Specifically, if the sulfide having a size (average diameter) of 0.1 μm or more is not distributed with a density of 0.1 to 10% in terms of area ratio, the cutting waste is not sufficiently divided. Since sulfides are soft, they may be elongated in the longitudinal direction depending on the degree of hot working or cold working, but the size (average diameter) and area ratio of sulfides are perpendicular to the longitudinal direction of the wrought material. What is necessary is just to satisfy the above in a simple cross section (transverse cross section). The size of the sulfide (average diameter) is a value obtained by observing the cross section with an electron microscope, converting 100 or more sulfide particles into a circle, and averaging the diameters. The area ratio of sulfides is the number of sulfides seen in one field of view observed with an electron microscope. Each sulfide is converted into a circle to obtain its diameter, averaged, and the area is obtained from the average diameter. Multiply the number of sulfides to obtain the total area per field of sulfide and divide by the total area of one field of view.
一方、硫化物は材料の熱間および冷間の加工性を悪化させる。硫化物は結晶粒界に形成され易く、粒界強度を低下させるため、硫化物のサイズ(平均直径)が大き過ぎたり、面積率が大き過ぎたりすると、熱間加工や冷間加工を施した時に割れを生じさせ、展伸材として使用できなくなる。従って、硫化物のサイズ(平均直径)は10μm以下、硫化物の面積率は10%以下にする必要がある。 On the other hand, sulfide deteriorates hot and cold workability of the material. Sulfides are easily formed at the grain boundaries and reduce the grain boundary strength. Therefore, if the sulfide size (average diameter) is too large or the area ratio is too large, hot working or cold working is applied. Occasionally, cracking occurs, making it unusable as a wrought material. Therefore, the size (average diameter) of the sulfide needs to be 10 μm or less and the area ratio of the sulfide needs to be 10% or less.
この硫化物のサイズ(平均直径)は、鋳造時の冷却速度により変化する。冷却速度が遅いと硫化物は大きくなり、逆に速いと小さくなる。好ましい冷却速度は0.1~50℃/秒、より好ましくは0.3~40℃/秒である。 The size (average diameter) of this sulfide varies depending on the cooling rate during casting. When the cooling rate is slow, the sulfide becomes large, and conversely when it is fast, it becomes small. A preferable cooling rate is 0.1 to 50 ° C./second, more preferably 0.3 to 40 ° C./second.
<機械的性質及び製造条件>
次いで、本第1実施形態の好ましい実施の態様における銅合金展伸材の機械的性質について述べる。
本実施形態における銅合金展伸材は、鉛を含有するりん青銅やベリリウム銅の代替、すなわち環境負荷物質を含有する銅合金の代替を目指すものであり、これらの合金の展伸材と同等の強度を要する。そのため、実用上問題とならない強度および導電性として、引張強さ500MPa以上、導電率がIACS(International Annealed Copper Standard)で25%IACS以上であることが必要である。本実施形態における銅合金は時効析出型であり、前述のようにNi2Siを形成させることで強度、導電性を向上させており、そのために、Niを1.5~7.0mass%、Siを0.3~2.3mass%含有することが必要となる。また、製造工程における溶体化処理時の温度は750~1000℃の範囲が好ましく、時効処理時の温度は350~600℃の範囲が好ましい。
<Mechanical properties and manufacturing conditions>
Next, the mechanical properties of the copper alloy wrought material in the preferred embodiment of the first embodiment will be described.
The copper alloy wrought material in this embodiment is intended to replace lead-containing phosphor bronze and beryllium copper, that is, a copper alloy containing environmentally hazardous substances, and is equivalent to the wrought material of these alloys. Requires strength. Therefore, the strength and conductivity that do not cause a problem in practical use are required to be a tensile strength of 500 MPa or more and an electrical conductivity of 25% IACS or more by IACS (International Annealed Copper Standard). The copper alloy in this embodiment is an aging precipitation type, and the strength and conductivity are improved by forming Ni 2 Si as described above. For this purpose, Ni is 1.5 to 7.0 mass%, Si It is necessary to contain 0.3 to 2.3 mass%. The temperature during the solution treatment in the production process is preferably in the range of 750 to 1000 ° C., and the temperature during the aging treatment is preferably in the range of 350 to 600 ° C.
本実施形態において、銅合金展伸材の製造方法には、鋳造時の冷却速度を上記範囲として硫化物のサイズ(平均直径)を制御する以外、特に制約はない。例えば、鋳塊(ケークまたはビレット)の横断面の面積については、展伸材の横断面の面積より大きければよい。本実施形態の銅合金展伸材は、時効析出型銅合金の展伸材であるため、少なくとも銅合金原料の溶解鋳造工程の後に時効熱処理工程は必須となるが、熱間加工工程、焼鈍工程、溶体化処理工程は、銅合金展伸材を得るための工程のほかは、必要に応じて行うこととなる。例えば、熱間加工工程に関しては、ビレットの熱間押出、鋳塊の熱間鍛造、あるいは連続鋳造などの製造方法のいずれでも本実施形態の銅合金展伸材を製造することが可能である。また、製品の形状は特に制約はなく、後工程である切削工程により最終形態である銅合金部品を得やすい形状としておくことが好ましい。すなわち、銅合金部品の用途により線、棒、条、板、管などの所定の形状の銅合金展伸材として製造し、使い分ければ良い。例えば、最終形態の銅合金部品がねじやリベットなどである場合は、銅合金展伸材の形状は丸棒状であることが好ましい。 In this embodiment, the method for producing a copper alloy wrought material is not particularly limited except that the size of the sulfide (average diameter) is controlled within the above range of the cooling rate during casting. For example, the area of the cross section of the ingot (cake or billet) may be larger than the area of the cross section of the wrought material. Since the copper alloy wrought material of the present embodiment is a wrought material of an aging precipitation type copper alloy, an aging heat treatment step is indispensable at least after the melt casting step of the copper alloy raw material, a hot working step, an annealing step. The solution treatment step is performed as necessary except for the step for obtaining the copper alloy wrought material. For example, regarding the hot working process, the copper alloy wrought material of this embodiment can be manufactured by any of manufacturing methods such as hot extrusion of billets, hot forging of ingots, or continuous casting. Moreover, there is no restriction | limiting in particular in the shape of a product, It is preferable to set it as the shape which is easy to obtain the copper alloy component which is a last form by the cutting process which is a post process. That is, it can be manufactured as a copper alloy wrought material having a predetermined shape such as a wire, a bar, a strip, a plate, or a tube depending on the use of the copper alloy component. For example, when the copper alloy part in the final form is a screw or a rivet, the shape of the copper alloy wrought material is preferably a round bar shape.
銅合金部品としては、現在、鉛入りのりん青銅やベリリウム銅が使用されている同軸コネクタのオスピン、メスピンや、ICソケットやバッテリ端子コネクタに使用されるプローブのバレルおよびプランジャー材、オーディオケーブルのコネクタ端子などの電子機器部品、アンテナのヒンジ、ファスナー、ベアリング、ガイドレール、抵抗溶接機、時計などの構造部品や歯車、軸受け、金型のイジェクトピンなどの要素部品のように、強度、電気伝導性、熱伝導性、耐摩耗性を必要とし、複雑な形状で主に切削加工で製造される部品が挙げられる。本実施形態の「銅合金部品」は切削加工で製造された銅合金部品を一部に含むものであってもよい。 Copper alloy parts include male connector and male pins for coaxial connectors that currently use lead-containing phosphor bronze and beryllium copper, as well as probe barrels and plunger materials used in IC sockets and battery terminal connectors, and audio cable components. Strength, electrical conduction, such as electronic parts such as connector terminals, structural parts such as antenna hinges, fasteners, bearings, guide rails, resistance welders, watches, and parts such as gears, bearings, and eject pins of molds Parts that require heat resistance, heat conductivity, and wear resistance, and are manufactured in a complicated shape mainly by cutting. The “copper alloy part” in the present embodiment may include a copper alloy part manufactured by cutting.
[第2実施形態]
<Ni,Si>
本実施形態の銅合金展伸材においてもNiとSiの含有比を制御する。その趣旨は、第1実施形態と同様である。
[Second Embodiment]
<Ni, Si>
Also in the copper alloy wrought material of this embodiment, the content ratio of Ni and Si is controlled. The gist is the same as in the first embodiment.
本実施形態の銅合金展伸材の好ましい実施の態様においては、硫黄(S)の添加によりマトリクス中に被削性向上に寄与する硫化物を形成させる。この硫化物が、切削加工を行った時の切削屑分断の起点として作用することで切削屑が細かく分断され易くなり、被削性が向上する点で上記第1実施形態と共通する。硫化物は、鋳造時に形成されるが、形成されたときは結晶粒界に多く存在しており熱間加工性および冷間加工性(すなわち展伸性)を悪化させる。そこで、鋳塊(ケークまたはビレット)に形成された硫化物を、展伸加工および熱処理により、展伸方向に平行した断面の硫化物の面積率が40%以上マトリクスの結晶内に存在し、展伸方向に平行した断面の展伸方向からみたアスペクト比が1:1~1:100の硫化物を、好ましくはアスペクト比が1:1~1:50の硫化物をマトリクスに分散させることで、切削屑分断性が向上し、さらに熱間および冷間における加工性を損なわなくなることにより、押出、圧延、引抜きなどの展伸加工が可能となる。本実施形態の銅合金は、ニッケル(Ni)とケイ素(Si)が固溶した状態あるいはNi-Si析出物が形成された状態で熱間または冷間加工が施されるが、何れの状態でも一般に展伸加工性は悪く、加工中に割れ、破損等が生じやすい。この銅合金中に硫化物が形成されると展伸加工性は更に悪化し加工が困難となる。展伸加工性には、硫化物の存在する位置が大きく影響し、硫化物を結晶内に多く存在させることで、展伸性が良好となる。本実施形態では、硫化物の結晶粒内に存在する面積率を規定している。 In a preferred embodiment of the copper alloy wrought material of the present embodiment, sulfide that contributes to improvement of machinability is formed in the matrix by adding sulfur (S). The sulfide acts as a starting point for cutting waste when cutting is performed, so that the cutting waste is easily finely divided and the machinability is improved, which is common to the first embodiment. Sulfide is formed at the time of casting, but when it is formed, it is present in a large amount at the grain boundary and deteriorates hot workability and cold workability (that is, stretchability). Therefore, the sulfide formed in the ingot (cake or billet) is present in the matrix crystal with an area ratio of sulfide of 40% or more in the cross-section parallel to the extension direction by extension processing and heat treatment. By dispersing a sulfide having an aspect ratio of 1: 1 to 1: 100, preferably an aspect ratio of 1: 1 to 1:50, as viewed from the extending direction of a cross section parallel to the extending direction, in a matrix, By improving the cutting property of cutting waste and not impairing the workability in hot and cold conditions, it becomes possible to perform extension processing such as extrusion, rolling and drawing. The copper alloy of the present embodiment is hot or cold worked in a state where nickel (Ni) and silicon (Si) are in solid solution or Ni—Si precipitates are formed. In general, the stretchability is poor, and cracking, breakage, etc. are likely to occur during processing. When sulfides are formed in this copper alloy, the stretch workability is further deteriorated and the processing becomes difficult. The position at which sulfide is present has a great influence on the stretch workability, and the presence of a large amount of sulfide in the crystal improves the stretchability. In this embodiment, the area ratio existing in the crystal grains of sulfide is defined.
Niの含有量は1.5~7.0mass%(質量%)であり、1.7~6.5mass%であることが好ましい。Ni量が少なすぎると、Ni-Si析出物による析出硬化量が小さく強度が不足する。Ni量が多すぎると、過剰であるため強度向上に寄与するNi-Si析出物量が増加しないだけでなく、溶解鋳造時にNi-Si晶出物が多く形成して熱間加工性および冷間加工性(すなわち展伸性)を悪化させるため好ましくない。 The content of Ni is 1.5 to 7.0 mass% (mass%), and preferably 1.7 to 6.5 mass%. If the amount of Ni is too small, the amount of precipitation hardening due to Ni—Si precipitates is small and the strength is insufficient. If the amount of Ni is too large, not only does the amount of Ni-Si precipitates contributing to strength improvement increase, but also a large amount of Ni-Si precipitates are formed during melt casting, resulting in hot workability and cold work. This is not preferable because it deteriorates the property (ie, extensibility).
Siの含有量は、Ni-Si析出物(Ni2Si)の形成においては、質量%で計算するとNi含有量の約1/5~1/3の量が必要となる。このことから、本実施形態において、Siの含有量は0.3~2.3質量%であり、0.34~2.2質量%であることが好ましい。 As for the Si content, in the formation of Ni—Si precipitates (Ni 2 Si), an amount of about 1/5 to 1/3 of the Ni content is required when calculated by mass%. Therefore, in the present embodiment, the Si content is 0.3 to 2.3% by mass, and preferably 0.34 to 2.2% by mass.
<S>
本実施形態の銅合金展伸材においては、形成された硫化物の面積率の40%以上が展伸方向に平行な断面マトリクスの結晶内に存在し、展伸方向に平行した断面の硫化物のアスペクト比を上記比率にする必要がある。それを達成するために、Sの含有量が0.02~1.0mass%とされており、好ましくは0.03~0.8mass%である。これが、少なすぎると、十分な切削屑分断性が得られない。Sの含有量が多すぎると、熱間加工性および冷間加工性(すなわち展伸性)が悪化する。形成され分散した硫化物の面積率の50%以上がマトリクスの結晶内に存在するのが好ましい。本実施形態においても、従来の一般的な規制量を超えて上記積極添加量でSを含有させる点で第1実施形態と同様である。
<S>
In the copper alloy wrought material of this embodiment, 40% or more of the area ratio of the formed sulfide exists in the crystal of the cross-sectional matrix parallel to the extending direction, and the sulfide having a cross section parallel to the extending direction. The aspect ratio must be the above ratio. In order to achieve this, the S content is 0.02 to 1.0 mass%, preferably 0.03 to 0.8 mass%. If the amount is too small, sufficient cutting waste separation property cannot be obtained. When there is too much content of S, hot workability and cold workability (namely, extensibility) will deteriorate. Preferably, 50% or more of the area ratio of the formed and dispersed sulfide is present in the matrix crystals. Also in this embodiment, it is the same as that of 1st Embodiment by the point which contains S by the said positive addition amount exceeding the conventional general regulation amount.
<その他の添加元素>
本実施形態の銅合金展伸材には、錫(Sn)、マンガン(Mn)、コバルト(Co)、ジルコニウム(Zr)、チタン(Ti)、鉄(Fe)、クロム(Cr)、アルミニウム(Al)、りん(P)、亜鉛(Zn)の1種または2種以上を含有させてもよい。その作用及び好ましい含有量の範囲等は、上記第1実施形態と同様である。
<Other additive elements>
The copper alloy wrought material of this embodiment includes tin (Sn), manganese (Mn), cobalt (Co), zirconium (Zr), titanium (Ti), iron (Fe), chromium (Cr), aluminum (Al ), Phosphorus (P), or zinc (Zn) may be contained. The action and the range of the preferred content are the same as in the first embodiment.
<硫化物に関する規定>
次に、被削性向上に寄与する化合物である硫化物の展伸方向に平行した断面のマトリクスの結晶内に存在する割合と、硫化物のアスペクト比の規定、並びに特徴について述べる。硫化物は、切削加工時に発生する切削屑を細かく分断する作用があり、それにより被削性が向上する。しかし、硫化物の存在する位置により展伸性(熱間加工性、冷間加工性)に大きく影響する。硫化物のマトリクスの結晶粒内に存在する割合とは、展伸方向に平行した断面を電子顕微鏡で観察して、1視野に観察される全ての硫化物の数をカウントし、その各々の硫化物を円形換算してその直径を求め、平均して、その平均直径から面積を求めて硫化物数を乗じて1視野に見られる全ての硫化物の総面積を求めた後、結晶粒内と結晶粒界を跨いだ硫化物のみの数をカウントし、その各々の硫化物を円形換算してその直径を求め、平均して、その平均直径から面積を求めて硫化物数を乗じて結晶粒内と結晶粒界を跨いだ硫化物の総面積を求め、1視野に見られた全ての硫化物総面積で除した値である。この割合は、結晶粒内と結晶粒界を跨いだ硫化物が40%以上あればよい。40%以下になると、展伸性が悪くなる。なお、この時の硫化物の面積率は、0.1%~20%、好ましくは0.1~10%の範囲にある。硫化物の面積率は、1視野に見られた硫化物の総面積を1視野の総面積で除した値である。
<Rules related to sulfides>
Next, the ratio of the sulfide present in the matrix in the cross section parallel to the extending direction of the sulfide, which is a compound contributing to the improvement of machinability, the definition of the aspect ratio of the sulfide, and the characteristics will be described. Sulfide has the effect | action which cuts up the cutting waste generated at the time of cutting finely, and, thereby, machinability improves. However, the position where sulfide is present greatly affects the stretchability (hot workability, cold workability). The ratio existing in the crystal grains of the sulfide matrix is to observe the cross section parallel to the stretching direction with an electron microscope, count the number of all sulfides observed in one field of view, Calculate the diameter in terms of a circle, average, calculate the area from the average diameter and multiply by the number of sulfides to determine the total area of all sulfides seen in one field of view, then within the crystal grains and the crystal grains Count the number of sulfides only across the boundary, calculate the diameter of each sulfide by converting it to a circle, average it, find the area from the average diameter, multiply by the number of sulfides, and This is a value obtained by obtaining the total area of sulfides straddling the crystal grain boundary and dividing by the total area of all sulfides seen in one field of view. This ratio should be 40% or more of the sulfide straddling the crystal grain and the crystal grain boundary. If it is 40% or less, the extensibility deteriorates. At this time, the area ratio of the sulfide is in the range of 0.1% to 20%, preferably 0.1 to 10%. The area ratio of sulfide is a value obtained by dividing the total area of sulfide seen in one field of view by the total area of one field of view.
硫化物は軟らかいため、熱間加工や冷間加工の加工度に応じて長手方向に伸ばされ、且つ、分断されマトリクス中に分散する。分散した硫化物のアスペクト比とは、この断面を電子顕微鏡で観察して、展伸方向に垂直方向の長さt1を1とした場合、展伸方向に平行に伸ばされた硫化物長さt2の比(t2/t1)とする。1:100を超えるものは、規定のSの含有量を満たさない可能性があり、切削加工時に切削屑が細かく分断しなくなる。なお、硫化物が展伸方向に直線状でない場合も上記の定義に変わりはなく、図4に示したように、その領域を占める部分の展伸方向の長さt2及びそれに直交する方向の長さt1を求め、評価する。 Since sulfide is soft, it is elongated in the longitudinal direction according to the degree of hot working or cold working, and is divided and dispersed in the matrix. The aspect ratio of the dispersed sulfide, the cross section was observed with an electron microscope, if the vertical length t 1 and 1 in the wrought direction, sulfides was stretched parallel to the wrought direction length and the ratio of t 2 (t 2 / t 1 ). If it exceeds 1: 100, there is a possibility that the prescribed S content is not satisfied, and the cutting waste is not finely divided during the cutting process. Even when the sulfide is not linear in the extending direction, the above definition remains unchanged, and as shown in FIG. 4, the length t 2 of the extending direction of the portion occupying the region and the direction orthogonal thereto determine the length t 1, to evaluate.
硫化物の測定例
図1(a)は銅合金棒10を展伸方向Rに平行に見た正面図であり(b)は断面図であり10aは断面を示し、模式的に示したものである。
図2は、展伸方向に平行にした断面の電子顕微鏡観察の模式図で、1視野に観察される、結晶粒界21と硫化物状態を示し、図中21は結晶粒界、22は結晶粒界にある硫化物、23は結晶粒内硫化物を示す。ここで、1視野に観察される全ての硫化物の総面積を求める。
次に図3は銅合金棒を、展伸方向に平行に電子顕微鏡(SEM)で見た断面組織を模式的に示したもので、結晶粒界と、図2の結晶粒界にある硫化物を除いた、結晶粒内にある硫化物である。同図に示す結晶粒内にある硫化物の総面積を求め、1視野に見られる硫化物と結晶粒内にある硫化物の割合を求める。この場合の結晶粒内にある硫化物の面積率は61%である。
硫化物のアスペクト比とは、図4に示すように硫化物の展伸方向に垂直方向の長さt1を1とした場合、これに対する展伸方向に平行に伸ばされた硫化物長さt2の比(図中下方の例の場合は13)をいう。
Measurement Example of Sulfide FIG. 1A is a front view of a
FIG. 2 is a schematic diagram of an electron microscope observation of a cross section parallel to the extension direction, showing a
Next, FIG. 3 schematically shows a cross-sectional structure of a copper alloy rod viewed with an electron microscope (SEM) in parallel to the extending direction. The grain boundaries and the sulfides at the grain boundaries in FIG. It is a sulfide in the crystal grains excluding. The total area of the sulfides in the crystal grains shown in the figure is obtained, and the ratio of the sulfides in one field of view to the sulfides in the crystal grains is obtained. In this case, the area ratio of the sulfide in the crystal grains is 61%.
As shown in FIG. 4, the aspect ratio of the sulfide is that the length t 1 in the direction perpendicular to the extension direction of the sulfide is 1, and the length t of the sulfide stretched in parallel to the extension direction with respect to this. The ratio of 2 (13 in the lower example in the figure).
<機械的性質及び製造条件>
次いで、本実施形態の好ましい実施の態様における銅合金展伸材の機械的性質について述べる。本実施形態における銅合金は、鉛を含有するりん青銅やベリリウム銅の代替、すなわち環境負荷物質を含有する銅合金の代替を目指すものであり、これらの合金と同等の強度を要することは上記第1実施形態と同様である。そのため、実用上の要求特性(引張強さ、導電率)の好ましい範囲等も上記第1実施形態と同様である。
<Mechanical properties and manufacturing conditions>
Next, the mechanical properties of the copper alloy wrought material in a preferred embodiment of this embodiment will be described. The copper alloy in this embodiment is intended to replace lead-containing phosphor bronze and beryllium copper, that is, to replace copper alloys containing environmentally hazardous substances. This is the same as in the first embodiment. Therefore, a preferable range of practically required characteristics (tensile strength, conductivity) and the like are the same as those in the first embodiment.
本実施形態の銅合金展伸材の製造方法においては、鋳造時に粒界に多く存在する硫化物を、展伸加工および熱処理により、展伸方向に平行した断面の硫化物の面積率で40%以上マトリクスの結晶内に存在させ、展伸方向に平行した断面の硫化物のアスペクト比を1:1~1:100の範囲に分散させることを、主な特徴としている。
上記展伸加工および熱処理の好ましい例として、以下の例が挙げられる。
(a)熱間加工後に急冷し、0%~95%(さらに好ましくは30~90%)の減面加工を施し、最終時効処理する。
(b)熱間加工後、冷間加工と温度600℃~1000℃の熱処理を1回以上繰り返し、最終冷間加工前に溶体化処理を施した後、0%~95%(さらに好ましくは30~90%)の減面加工を施し、最終時効処理する。
ここで、冷間加工と温度600℃~1000℃の熱処理をそれぞれ1回行う場合は、冷間加工は最終冷間加工、温度600℃~1000℃の熱処理は溶体化処理とする。
また、減面加工は冷間加工であり、0%の減面加工とは、減面加工を行わないことを意味する。また、最終時効処理時の温度は、好ましくは350~600℃、より好ましくは400℃~550℃である。
また、温度600℃~1000℃の熱処理の目的は、展伸材の加工性を向上させることにある。前記温度域は、好ましくは800℃~1000℃、より好ましくは900℃~1000℃である。また、熱処理の時間は好ましくは1時間から3時間である。また、冷却条件は事実上任意であり、徐冷でも急冷でも差し支えない。冷却速度は0.1~1000℃/秒の範囲にあれば十分である。
前記減面加工の直前の工程は、展伸方向に平行した断面の硫化物のアスペクト比を1:1に近づけ、減面加工による硫化物の形状および分散状態の制御を適切に行う観点から、熱間加工または溶体化処理であることが好ましい。この場合、熱間加工または溶体化処理の温度は、好ましくは750℃~1000℃であり、より好ましくは850℃~1000℃であり、さらに好ましくは900℃~1000℃である。
なお、熱間加工(熱間圧延、熱間伸線、熱間押出等)の直後に急冷(水中焼入れ等)を行うことで、溶体化処理と同等の効果を得ることができる。
本実施形態の銅合金展伸材は、時効析出型銅合金の展伸材であるため、少なくとも銅合金原料の溶解鋳造工程の後に時効処理工程は好適に採用される前提となるが、熱間加工工程、焼鈍工程、溶体化処理工程、温度600℃~1000℃の熱処理工程は、銅合金展伸材を得るための工程のほかは、必要に応じて行うこととなる。例えば、熱間加工工程に関しては、通常の、ビレットの熱間押出、鋳塊の熱間鍛造、あるいは連続鋳造などの製造方法のいずれでも本実施形態の銅合金展伸材を製造することが可能である。
その他、製品の形状や銅合金部品としては、その好ましいものとして、上記第1実施形態と同様のものが挙げられる。
In the method for producing a copper alloy wrought material according to the present embodiment, a large amount of sulfide existing at the grain boundary at the time of casting is 40% in terms of the area ratio of the sulfide having a cross section parallel to the extending direction by the drawing process and heat treatment. As described above, the main feature is to disperse the aspect ratio of the sulfide having a cross section parallel to the extending direction within the range of 1: 1 to 1: 100.
The following examples are given as preferred examples of the stretching and heat treatment.
(A) Rapid cooling after hot working, surface reduction of 0% to 95% (more preferably 30 to 90%) is applied, and final aging treatment is performed.
(B) After hot working, cold working and heat treatment at a temperature of 600 ° C. to 1000 ° C. are repeated one or more times. After the solution treatment before the final cold working, 0% to 95% (more preferably 30% (~ 90%) and a final aging treatment.
Here, when the cold working and the heat treatment at a temperature of 600 ° C. to 1000 ° C. are performed once, the cold working is a final cold working, and the heat treatment at a temperature of 600 ° C. to 1000 ° C. is a solution treatment.
Further, the surface reduction processing is cold processing, and 0% surface reduction processing means that the surface reduction processing is not performed. The temperature at the final aging treatment is preferably 350 to 600 ° C., more preferably 400 to 550 ° C.
The purpose of the heat treatment at a temperature of 600 ° C. to 1000 ° C. is to improve the workability of the wrought material. The temperature range is preferably 800 ° C. to 1000 ° C., more preferably 900 ° C. to 1000 ° C. The heat treatment time is preferably 1 to 3 hours. Further, the cooling conditions are virtually arbitrary, and may be slow cooling or rapid cooling. A cooling rate in the range of 0.1 to 1000 ° C./second is sufficient.
From the viewpoint of the step immediately before the surface-reduction processing, the aspect ratio of the sulfide in a cross section parallel to the extending direction is brought close to 1: 1, and the shape and dispersion state of the sulfide by the surface-reduction processing are appropriately controlled. Hot working or solution treatment is preferred. In this case, the temperature of the hot working or solution treatment is preferably 750 ° C. to 1000 ° C., more preferably 850 ° C. to 1000 ° C., and further preferably 900 ° C. to 1000 ° C.
In addition, the effect equivalent to a solution treatment can be acquired by performing rapid cooling (quenching in water etc.) immediately after hot processing (hot rolling, hot wire drawing, hot extrusion, etc.).
Since the copper alloy wrought material of the present embodiment is a wrought material of an aging precipitation type copper alloy, it is a premise that the aging treatment step is preferably adopted at least after the melting and casting step of the copper alloy raw material. The processing step, the annealing step, the solution treatment step, and the heat treatment step at a temperature of 600 ° C. to 1000 ° C. are performed as necessary in addition to the step for obtaining the copper alloy wrought material. For example, with regard to the hot working process, the copper alloy wrought material of this embodiment can be produced by any of the usual production methods such as billet hot extrusion, ingot hot forging, or continuous casting. It is.
In addition, as the shape of the product and the copper alloy part, the same ones as those in the first embodiment are preferable.
以下に、本発明を実施例に基づき、さらに詳細に説明するが、本発明はそれらに限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereto.
(実施例1)
(実施例1-1)
表1-1の合金成分で示される組成の銅合金を高周波溶解炉にて溶解し、冷却速度0.5~5℃/秒で各ビレットを鋳造した。ビレットの直径は、200mmとした。前記ビレットを温度950℃で熱間押出して、直ちに水中焼入れを行い、直径20mmの丸棒を得た。次いで前記丸棒を冷間にて引抜きを行い、直径10mmの丸棒を製造し、さらに温度450℃で2時間時効熱処理を行った。
Example 1
Example 1-1
A copper alloy having the composition shown in Table 1-1 was melted in a high-frequency melting furnace, and each billet was cast at a cooling rate of 0.5 to 5 ° C./second. The diameter of the billet was 200 mm. The billet was hot extruded at a temperature of 950 ° C. and immediately quenched in water to obtain a round bar having a diameter of 20 mm. Next, the round bar was drawn out cold to produce a round bar having a diameter of 10 mm, and further subjected to aging heat treatment at a temperature of 450 ° C. for 2 hours.
このようにして得られた各々の銅合金展伸材(丸棒)のサンプルについて、[1]引張強さ、[2]導電率、[3]被削性を下記方法により調べた。各評価項目の測定方法は以下の通りである。
[1]引張強さ
JIS Z 2241に準じて3本測定しその平均値(MPa)を示した。
[2]導電率
四端子法を用いて、20℃(±1℃)に管理された恒温槽中で、各試料について2本ずつ測定し、その平均値(%IACS)を示した。
[3]被削性
汎用旋盤を用いて丸棒の外径の段付き切削加工を行い、太径部の直径9.6mm、細径部の直径8mmのリベットを作製して発生した切削屑の形態を観察した。切削屑が長さ5mm以下に分断されるものは良、切削屑が分断されるがその長さが5mm以上10mm以下は可、切削屑が螺旋状につながっているものは不良とした。実用上問題が生じないのは良および可である。なお切削条件は、回転数1010rpm、送り速度を1回転あたり0.1mm、切り込み代0.2mm、とした。バイトは超硬製のものを用い、切削油は不使用とした。
[1] Tensile strength, [2] Electrical conductivity, and [3] Machinability of each of the copper alloy wrought materials (round bars) obtained in this manner were examined by the following methods. The measurement method for each evaluation item is as follows.
[1] Tensile strength Three were measured according to JIS Z 2241 and the average value (MPa) was shown.
[2] Conductivity Using a four-terminal method, two samples were measured for each sample in a thermostatic chamber controlled at 20 ° C. (± 1 ° C.), and the average value (% IACS) was shown.
[3] Machinability Using a general-purpose lathe, cut the outer diameter of a round bar with a stepped cut to produce a rivet with a diameter of 9.6 mm for the large diameter part and a diameter of 8 mm for the small diameter part. The morphology was observed. The cutting waste was divided into 5 mm or less, and the cutting waste was divided, but the length was 5 mm or more and 10 mm or less, and the cutting waste was spirally connected. It is good and good that there is no practical problem. The cutting conditions were a rotation speed of 1010 rpm, a feed rate of 0.1 mm per rotation, and a cutting allowance of 0.2 mm. The tool was made of cemented carbide and no cutting oil was used.
また、硫化物のサイズ(平均直径)と面積率は、直径10mmの丸棒のサンプルの任意の3か所の横断面について、走査型電子顕微鏡(SEM)を用いてそれぞれ3視野について組織観察を行うことにより求めた。硫化物のサイズ(平均直径)は、1視野当たり100個以上の硫化物を円形換算して、その直径を平均して求めた。硫化物の面積率は、1視野に見られる硫化物の数をカウントし、硫化物を円と仮定して平均直径より求めた面積を乗じることで硫化物の1視野当たりの総面積を求め、1視野の面積で除することで求めた。また、硫化物の成分を、SEMに付随するエネルギー分散型蛍光X線分析装置(EDX)を用いて調査した。 In addition, the size (average diameter) and area ratio of the sulfides were observed in three cross sections using a scanning electron microscope (SEM) for each of three arbitrary cross-sections of a 10 mm diameter round bar sample. Determined by doing. The size (average diameter) of the sulfide was obtained by converting 100 or more sulfides per field of view into a circle and averaging the diameters. The area ratio of sulfides is obtained by counting the number of sulfides seen in one field of view and calculating the total area per field of sulfide by multiplying the area obtained from the average diameter assuming that the sulfide is a circle. It was calculated by dividing by the area. Moreover, the component of sulfide was investigated using the energy dispersive X-ray fluorescence spectrometer (EDX) attached to SEM.
表1-1に結果を示す。本発明例1-1~1-25は、成分が本発明の範囲内であり、何れも引張強さ500MPa以上、導電率25%IACS以上を満足している。また、硫化物のサイズ(平均直径)は0.1~10μmを、硫化物の面積率は0.1~10%を満足しており、材料加工中の割れはなく、被削性も満足している。 Table 1-1 shows the results. Inventive Examples 1-1 to 1-25 have components within the scope of the present invention, and all satisfy a tensile strength of 500 MPa or more and a conductivity of 25% IACS or more. In addition, the sulfide size (average diameter) is 0.1 to 10 μm and the area ratio of sulfide is 0.1 to 10%, there is no cracking during material processing, and machinability is also satisfied. ing.
比較例1-1~1-9は、成分が本発明の範囲外での例である。比較例1-1および1-3はNi濃度およびSi濃度が低く、引張強さが劣っている。比較例1-2はNi濃度およびSi濃度が高く、導電率が劣っている。比較例1-4はNi濃度およびSi濃度が高く、冷間加工時に割れが生じた。比較例1-5はS濃度が低く硫化物の面積率が小さくなり被削性が劣った。比較例1-6および1-7はS濃度が高く硫化物の面積率が増加し、熱間加工時に割れが発生した。比較例1-8および1-9は、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、P、Znの総量が2.0mass%を越え、導電率が劣った。
従来例1-1、1-2は快削りん青銅および快削ベリリウム銅である。本発明例の銅合金展伸材は、従来例1-1、1-2の材料のように環境負荷物質を含有することなく、従来例1-1、1-2と同等以上の特性を得ることができる。
Comparative Examples 1-1 to 1-9 are examples whose components are outside the scope of the present invention. In Comparative Examples 1-1 and 1-3, the Ni concentration and the Si concentration are low, and the tensile strength is inferior. In Comparative Example 1-2, the Ni concentration and the Si concentration are high, and the conductivity is inferior. In Comparative Example 1-4, the Ni concentration and the Si concentration were high, and cracks occurred during cold working. In Comparative Example 1-5, the S concentration was low, the area ratio of sulfide was small, and the machinability was poor. In Comparative Examples 1-6 and 1-7, the S concentration was high and the area ratio of sulfide increased, and cracks occurred during hot working. In Comparative Examples 1-8 and 1-9, the total amount of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, and Zn exceeded 2.0 mass%, and the conductivity was inferior.
Conventional examples 1-1 and 1-2 are free-cutting phosphor bronze and free-cutting beryllium copper. The copper alloy wrought material of the example of the present invention does not contain an environmentally hazardous substance like the materials of the conventional examples 1-1 and 1-2, and obtains characteristics equal to or higher than those of the conventional examples 1-1 and 1-2. be able to.
(実施例1-2)
表1-1の本発明例1-6および本発明例1-16の合金成分にて、実験用の小型の鋳型(25mm×25mm×300mm)を用い、鋳型の予熱温度を変化させる等により鋳造時の冷却速度を変化させた小型鋳塊を作製した。得られた鋳塊を温度950℃で熱間圧延し、直に水中焼入れを行い、直径20mmの丸棒を得た。次いで前記丸棒を冷間にて引抜きを行い直径10mmの丸棒を製造し、さらに温度450℃で2時間時効熱処理を行った。このようにして得られた各々の銅合金展伸材(丸棒)のサンプルについて、[1]引張強さ、[2]導電率、[3]被削性を前記実施例1-1と同様の方法により調べ、硫化物のサイズ(平均直径)と面積率についても同様に前記の方法により求めた。結果を表1-2に示す。
Example 1-2
Using the alloy components of Invention Example 1-6 and Invention Example 1-16 in Table 1-1, using a small experimental mold (25 mm × 25 mm × 300 mm) and changing the mold preheating temperature, etc. Small ingots with different cooling rates were produced. The obtained ingot was hot-rolled at a temperature of 950 ° C. and directly quenched in water to obtain a round bar having a diameter of 20 mm. Next, the round bar was drawn out cold to produce a round bar having a diameter of 10 mm, and further subjected to aging heat treatment at a temperature of 450 ° C. for 2 hours. [1] Tensile strength, [2] conductivity, and [3] machinability of each copper alloy wrought material (round bar) sample thus obtained were the same as in Example 1-1. The sulfide size (average diameter) and area ratio were similarly determined by the above method. The results are shown in Table 1-2.
表1-2の本発明例1-26~1-29は本発明例1-6と同じ合金成分、本発明例1-30~1-33は本発明例1-16と同じ合金成分で、冷却速度を本発明の範囲内に変化させた例である。冷却速度を大きくすると硫化物のサイズ(平均直径)が小さくなる傾向があるが、何れも本発明の範囲内であり、優れた被削性が得られている。表1-2の比較例1-10、1-11は本発明例1-6と同じ合金成分、比較例1-12、1-13は本発明例1-16と同じ合金成分で、冷却速度を本発明の範囲外とした例である。冷却速度が遅い場合は(比較例1-10および1-12)、硫化物のサイズ(平均直径)が大きくなり、冷間または熱間加工中に割れが生じた。冷却速度が速い場合は(比較例1-11および1-13)、硫化物のサイズ(平均直径)が0.1μm未満となり、被削性が不良となっている。 Inventive Examples 1-26 to 1-29 in Table 1-2 are the same alloy components as Inventive Example 1-6, Inventive Examples 1-30 to 1-33 are the same alloy components as Inventive Example 1-16, This is an example in which the cooling rate is changed within the range of the present invention. When the cooling rate is increased, the size (average diameter) of the sulfide tends to decrease, but both are within the scope of the present invention, and excellent machinability is obtained. Comparative Examples 1-10 and 1-11 in Table 1-2 are the same alloy components as Invention Example 1-6, Comparative Examples 1-12 and 1-13 are the same alloy components as Invention Example 1-16, and cooling rate Is an example outside the scope of the present invention. When the cooling rate was slow (Comparative Examples 1-10 and 1-12), the size (average diameter) of the sulfide increased, and cracking occurred during cold or hot working. When the cooling rate is high (Comparative Examples 1-11 and 1-13), the size (average diameter) of the sulfide is less than 0.1 μm, and the machinability is poor.
(実施例1-3)
表1-1の本発明例1-6および本発明例1-16の合金成分にて、実施例1-1の方法で得られた直径10mmの丸棒から、φ2mmおよびφ7mmの丸棒を作製した。これらの丸棒について、NC旋盤を用いて図5および図6に示す様なコネクタピンを各1000個作製した。その結果、切削屑の加工部品への絡み付きや、工具磨耗による寸法変化なく、部品の加工が出来た。なお切削条件は、外径加工は、回転数を3000rpm、送り速度を1回転あたり0.02mmとし、穴あけ加工は、回転数を2500rpm、送り速度を1回転あたり0.03mmとし、切削油を使用した。図5において50はコネクタピンを、51はスリットを示す。図6において60は別の態様のコネクタピンを、61はスリットを、62はテーパー部を示す。
図5の形状のコネクタピンについて、ピン材の特性として必要である挿抜性を評価した。評価方法は、加工後のピンにφ0.92mmのピンゲージを差し込んで挿抜力を測定し(初期値T0)、続いて同じピンを繰り返し500回の抜き差しを行った後に、再度挿抜力を測定し(T1)、初期値に対する割合T1/T0を求めた。T1/T0が大きい方が挿抜力の低下が小さく、コネクタピンとしての性能が良好であるといえる。評価は5本のピンについて行い、平均値を求めた。比較のため、表1-1の従来例1-1および1-2の材料についても評価を行った。結果を表1-3に示す。
表1-3より、本発明例は従来例1-2の快削ベリリウム銅と同等の挿抜性を示し、優れたコネクタピンであることが分かる。従来例1-1の快削りん青銅の挿抜性は、本発明例よりも劣っており、長期使用時に接触不良が懸念されるものとなった。
(Example 1-3)
Using the alloy components of Invention Example 1-6 and Invention Example 1-16 of Table 1-1, round bars of φ2 mm and φ7 mm were prepared from the round bars of
About the connector pin of the shape of FIG. 5, the insertion / extraction property required as a characteristic of a pin material was evaluated. The evaluation method is to insert a φ0.92 mm pin gauge into the processed pin and measure the insertion / extraction force (initial value T0), and after repeating the same pin repeatedly 500 times, measure the insertion / extraction force again ( T1), the ratio T1 / T0 with respect to the initial value was obtained. The larger T1 / T0 is, the smaller the drop in insertion / extraction force is, and it can be said that the performance as a connector pin is good. Evaluation was performed on five pins, and an average value was obtained. For comparison, the materials of Conventional Examples 1-1 and 1-2 in Table 1-1 were also evaluated. The results are shown in Table 1-3.
From Table 1-3, it can be seen that the present invention example is an excellent connector pin, showing the same insertability as the free-cutting beryllium copper of Conventional Example 1-2. The insertability of the free-cutting phosphor bronze of Conventional Example 1-1 was inferior to that of the present invention example, and there was a concern about poor contact during long-term use.
(実施例2)
(実施例2-1)
表2-1の合金成分で示される組成の銅合金を用い、上記実施例1-1と同様にして試料を得た。各特性の測定方法及び条件も上記実施例1-1と同様である。
(Example 2)
Example 2-1
A sample was obtained using a copper alloy having the composition shown in Table 2-1 in the same manner as in Example 1-1. The measuring method and conditions for each characteristic are the same as in Example 1-1.
展伸方向に平行した断面の硫化物がマトリクスの結晶内に存在する面積率は、直径10mmの丸棒のサンプルの任意の3か所の展伸方向に平行した断面について、走査型電子顕微鏡(SEM)を用いてそれぞれ3視野について組織観察を行うことにより求めた。1視野に観察される全ての硫化物の数をカウントし、その各々の硫化物を円形換算してその直径を求め、平均して、その平均直径から面積を求めて硫化物数を乗じて1視野に見られる全ての硫化物の総面積を求めた後、結晶粒内と結晶粒界を跨いだ硫化物のみの数をカウントし、その各々の硫化物を円形換算してその直径を求め、平均して、その平均直径から面積を求めて硫化物数を乗じて結晶粒内と結晶粒界を跨いだ硫化物の総面積を求め、1視野に見られた全ての硫化物総面積で除することで求めた。また、硫化物の成分を、SEMに付随するエネルギー分散型蛍光X線分析装置(EDX)を用いて調査した。なお、表中には示していないが、本発明例の展伸材は、いずれも展伸方向に平行した断面におけるアスペクト比が1:1~1:100の範囲にあり、かつ展伸材の横断面における硫化物の面積率は0.1~10%を満足していた。 The area ratio in which the sulfide having a cross section parallel to the extension direction exists in the crystal of the matrix is a scanning electron microscope (for a cross section parallel to the extension direction at any three points of a sample of a round bar having a diameter of 10 mm ( It was calculated | required by performing structure | tissue observation about 3 visual fields each using SEM. Count the number of all sulfides observed in one field of view, calculate the diameter of each sulfide by circular conversion, determine the average, determine the area from the average diameter, and multiply by the number of sulfides in one field of view. After determining the total area of all the sulfides that can be seen, count the number of sulfides only within the crystal grains and across the crystal grain boundaries, calculate the diameter by converting each sulfide into a circle, and average Find the area from the average diameter and multiply by the number of sulfides to obtain the total area of sulfides across the crystal grains and grain boundaries, and divide by the total area of all sulfides seen in one field of view. I asked for it. Moreover, the component of sulfide was investigated using the energy dispersive X-ray fluorescence spectrometer (EDX) attached to SEM. Although not shown in the table, each of the wrought materials of the examples of the present invention has an aspect ratio in the range of 1: 1 to 1: 100 in a cross section parallel to the stretch direction, and The area ratio of sulfide in the cross section was 0.1 to 10%.
表2-1に結果を示す。本発明例2-1~2-25は、成分が本発明の範囲内であり、何れも引張強さ500MPa以上、導電率25%IACS以上を満足している。また、展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内に存在しており、材料加工中の割れはなく、被削性も満足している。 Table 2-1 shows the results. Inventive Examples 2-1 to 2-25 have components within the scope of the present invention, and all satisfy a tensile strength of 500 MPa or more and a conductivity of 25% IACS or more. Further, 40% or more of the sulfide having a cross section parallel to the extending direction is present in the crystal of the matrix, there is no cracking during material processing, and machinability is also satisfied.
比較例2-1~2-9は、合金組成が本発明の範囲外での例である。比較例2-1および2-3はNi濃度およびSi濃度が低すぎるので、引張強さの不十分なものしか得られなかった。比較例2-2はNi濃度およびSi濃度が高すぎて、導電率が劣っている。比較例2-4はNi濃度およびSi濃度が高すぎ、冷間加工時に割れが生じた。比較例2-5はS濃度が低く展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内に存在しているが被削性が劣った。比較例2-6および2-7はS濃度が高く展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内存在しておらず、熱間加工時に割れが発生した。比較例2-8および2-9は、Sn、Mn、Co、Zr、Ti、Fe、Cr、Al、P、Znの総量が2.0mass%を越え、導電率が劣った。
従来例2-1、2-2は快削りん青銅および快削ベリリウム銅である。本発明例の銅合金展伸材は、従来例2-1、2-2の材料のような環境負荷物質を含有することなく、従来例2-1、2-2と同等以上の特性を得ることができる。
Comparative Examples 2-1 to 2-9 are examples in which the alloy composition is outside the scope of the present invention. In Comparative Examples 2-1 and 2-3, since the Ni concentration and the Si concentration were too low, only those having insufficient tensile strength were obtained. In Comparative Example 2-2, the Ni concentration and the Si concentration are too high, and the conductivity is inferior. In Comparative Example 2-4, the Ni concentration and the Si concentration were too high, and cracking occurred during cold working. In Comparative Example 2-5, 40% or more of the sulfide having a low S concentration and parallel to the extension direction was present in the matrix crystal, but the machinability was poor. In Comparative Examples 2-6 and 2-7, 40% or more of the sulfide having a high S concentration and a cross section parallel to the extending direction was not present in the matrix crystal, and cracking occurred during hot working. In Comparative Examples 2-8 and 2-9, the total amount of Sn, Mn, Co, Zr, Ti, Fe, Cr, Al, P, and Zn exceeded 2.0 mass%, and the conductivity was inferior.
Conventional examples 2-1 and 2-2 are free-cutting phosphor bronze and free-cutting beryllium copper. The copper alloy wrought material of the example of the present invention does not contain an environmentally hazardous substance like the materials of the conventional examples 2-1 and 2-2, and obtains characteristics equal to or higher than those of the conventional examples 2-1 and 2-2. be able to.
(実施例2-2)
表2-1の本発明例2-1、2-6、2-16と比較例2-5の組成の銅合金を高周波溶解炉にて溶解し、直径300mmの各ビレットを、冷却速度1℃/秒で鋳造した。前記ビレットを温度950℃で熱間押出して、直ちに水中焼入れを行い、直径30mmの丸棒を得た。その後冷間引抜き加工で直径20mmまで加工し、温度950℃で溶体化処理して直径20mmの丸棒を得た。
この丸棒を減面加工し、直径20mm(減面加工0%)、直径16mm(減面加工36.0%)、直径10mm(減面加工75.0%)、直径4.5mm(減面加工94.9%)、直径3.5mm(減面加工96.9%)の丸棒をそれぞれ製造した。さらに、直径20mmは500℃で2時間、直径16mmは480℃で2時間、直径10mmは450℃で2時間、直径4.5mm及び3.6mmは430℃で2時間時効処理を行った。このようにして得られた各々の銅合金展伸材(丸棒)のサンプルについて、[1]引張強さ、[2]導電率を前記実施例1と同様の方法により調べ、[3]被削性を下記方法により調べた。
[3]被削性
汎用旋盤を用いて各直径の材料を、外削加工し直径3mmの丸棒を製造し、丸棒の外径の段付き切削加工を行った。発生した切削屑の形態を観察し、切削屑が長さ5mm以下に分断されるものは良、切削屑が分断されるがその長さが5mm以上10mm以下のものは可、切削屑が螺旋状につながっているものは不良とした。実用上問題が生じないのは良および可である。なお切削条件は、回転数1010rpm、送り速度を1回転あたり0.1mm、切り込み代0.2mm、とした。バイトは超硬製のものを用い、切削油は不使用とした。
(Example 2-2)
Inventive Examples 2-1, 2-6, 2-16 and Comparative Example 2-5 in Table 2-1 were melted in a high frequency melting furnace and each billet having a diameter of 300 mm was cooled at a cooling rate of 1 ° C. / Sec. The billet was hot extruded at a temperature of 950 ° C. and immediately quenched in water to obtain a round bar having a diameter of 30 mm. Thereafter, it was processed to a diameter of 20 mm by cold drawing, and a solution treatment was performed at a temperature of 950 ° C. to obtain a round bar having a diameter of 20 mm.
This round bar is surface-reduced, diameter 20mm (area reduction 0%), diameter 16mm (area reduction 36.0%), diameter 10mm (area reduction 75.0%), diameter 4.5mm (area reduction) Round bars with 94.9% processing and 3.5 mm diameter (96.9% surface-reducing processing) were produced. Furthermore, 20 mm in diameter was subjected to aging treatment at 500 ° C. for 2 hours, 16 mm in diameter at 480 ° C. for 2 hours, 10 mm in diameter at 450 ° C. for 2 hours, and 4.5 mm and 3.6 mm in diameter at 430 ° C. for 2 hours. For each sample of the copper alloy wrought material (round bar) thus obtained, [1] tensile strength and [2] conductivity were examined by the same method as in Example 1, and [3] covered The machinability was examined by the following method.
[3] Machinability Using a general-purpose lathe, materials of each diameter were externally machined to produce a round bar having a diameter of 3 mm, and stepped cutting of the round bar with an outer diameter was performed. Observe the shape of the generated cutting waste. Good if the cutting waste is divided to a length of 5 mm or less. Good if the cutting waste is divided but the length is 5 mm or more and 10 mm or less. The cutting waste is spiral. Those that led to were considered bad. It is good and good that there is no practical problem. The cutting conditions were a rotation speed of 1010 rpm, a feed rate of 0.1 mm per rotation, and a cutting allowance of 0.2 mm. The tool was made of cemented carbide and no cutting oil was used.
展伸方向に平行した断面の硫化物がマトリクスの結晶内に存在する面積率は、直径20、16、10、4.5、3.5mmの丸棒のサンプルの任意の3か所の展伸方向に平行した断面について、走査型電子顕微鏡(SEM)を用いてそれぞれ3視野について組織観察を行い、前記の方法により求めた。また、硫化物のアスペクト比は、上述の電子顕微鏡で観察される硫化物の展伸方向に垂直方向を1とし、展伸方向に平行に伸ばされた硫化物の長さの比から求めた。 The area ratio in which the sulfide having a cross section parallel to the extension direction exists in the crystal of the matrix is the extension at any three locations of the round bar samples having diameters of 20, 16, 10, 4.5, and 3.5 mm. About the cross section parallel to the direction, the structure | tissue observation was performed about 3 visual fields each using the scanning electron microscope (SEM), and it calculated | required by the said method. The aspect ratio of the sulfide was determined from the ratio of the lengths of the sulfides stretched parallel to the extension direction, with the direction perpendicular to the extension direction of the sulfide observed with the electron microscope described above being 1.
表2-2の本発明例2-26~2-37は本発明例2-1、2-6、2-16と同じ合金成分で、本発明の範囲内の減面加工を施したものである。何れも引張強さ500MPa以上、導電率25%IACS以上を満足している。また、展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内に存在し、展伸方向に平行した断面の硫化物のアスペクト比が1:1~1:100に分散しており、材料加工中の割れはなく、被削性も満足している。
比較例2-10~2-12は、本発明の範囲内の合金組成であるが、減面加工率が本発明の範囲外であり、冷間加工時に割れが生じた。比較例2-13~2-16は、比較例2-5と同じ合金成分である。比較例2-13~2-15は本発明の範囲内の減面加工であるが、S濃度が低いため、展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内に存在しているが被削性が劣った。比較例2-16は、本発明の範囲外の減面加工で展伸方向に平行した断面の硫化物の40%以上がマトリクスの結晶内に存在し、割れは生じないが、展伸方向に平行した断面の硫化物のアスペクト比が1:100を超えて分散し被削性が劣った。
Inventive Examples 2-26 to 2-37 in Table 2-2 are the same alloy components as Inventive Examples 2-1, 2-6, and 2-16, and are subjected to surface reduction within the scope of the present invention. is there. All satisfy tensile strength of 500 MPa or more and conductivity of 25% IACS or more. Further, 40% or more of the sulfide having a cross section parallel to the extending direction exists in the matrix crystal, and the aspect ratio of the sulfide having a cross section parallel to the extending direction is dispersed in a range of 1: 1 to 1: 100. Therefore, there are no cracks during material processing, and the machinability is satisfactory.
Comparative Examples 2-10 to 2-12 have alloy compositions within the scope of the present invention, but the area reduction ratio is outside the scope of the present invention, and cracks occurred during cold working. Comparative Examples 2-13 to 2-16 are the same alloy components as Comparative Example 2-5. Comparative Examples 2-13 to 2-15 are surface-reducing processes within the scope of the present invention. However, since the S concentration is low, 40% or more of the sulfide having a cross section parallel to the extending direction is present in the matrix crystal. However, machinability was inferior. In Comparative Example 2-16, 40% or more of the sulfide having a cross-section parallel to the extension direction was present in the matrix crystal in the area reduction processing outside the scope of the present invention, and no cracks occurred. The aspect ratio of the sulfide having a parallel cross section was dispersed exceeding 1: 100 and the machinability was poor.
(実施例2-3)
表2-1の本発明例2-6および本発明例2-16の合金組成にて、実施例1-3の同様にしてコネクタの挿抜性について評価した。その結果を示す表2-3より本発明例は従来例2-2の快削ベリリウム銅と同等の挿抜性を示し、優れたコネクタピンであることが分かる。従来例2-1の快削りん青銅の挿抜性は、本発明例よりも劣っている。
(Example 2-3)
With the alloy compositions of Invention Example 2-6 and Invention Example 2-16 in Table 2-1, connector insertion / removability was evaluated in the same manner as in Example 1-3. From the results shown in Table 2-3, it can be seen that the present invention example is an excellent connector pin, showing the same insertability as the free-cutting beryllium copper of Conventional Example 2-2. The insertability of the free-cutting phosphor bronze of Conventional Example 2-1 is inferior to that of the present invention.
本発明をその実施態様とともに説明したが、我々は特に指定しない限り我々の発明を説明のどの細部においても限定しようとするものではなく、添付の請求の範囲に示した発明の精神と範囲に反することなく幅広く解釈されるべきであると考える。
本願は、2010年12月16日に日本国で特許出願された特願2010-280946に基づく優先権、2010年9月17日に日本国で特許出願された特願2010-210201に基づく優先権、2010年6月24日に日本国で特許出願された特願2010-143420に基づく優先権、及び2010年4月7日に日本国で特許出願された特願2010-88228に基づく優先権を主張するものであり、これらはいずれもここに参照してその内容を本明細書の記載の一部として取り込む。
While this invention has been described in conjunction with its embodiments, we do not intend to limit our invention in any detail of the description unless otherwise specified and are contrary to the spirit and scope of the invention as set forth in the appended claims. I think it should be interpreted widely.
This application is priority based on Japanese Patent Application No. 2010-280946 filed in Japan on December 16, 2010, and based on Japanese Patent Application No. 2010-210201 filed in Japan on September 17, 2010 , Priority based on Japanese Patent Application 2010-143420 filed in Japan on June 24, 2010, and priority based on Japanese Patent Application 2010-88228 filed in Japan on April 7, 2010 All of which are hereby incorporated by reference as if fully set forth herein.
10 銅合金棒
10’展伸方向に切断した銅合金棒
10a 展伸方向に平行な断面
R 展伸方向
21 結晶粒界
22 結晶粒界にある硫化物
23 結晶粒内硫化物
24 硫化物の展伸方向に垂直方向の長さ
25 硫化物の展伸方向に平行方向の長さ
50,60 コネクタピン
51,61 スリット
62 テーパー部
DESCRIPTION OF
Claims (13)
(a)熱間加工後に急冷する。
(b)熱間加工後、冷間加工と温度600℃~1000℃の熱処理を1回以上繰り返し、最終冷間加工前に溶体化処理を施す。 A method for producing a copper alloy wrought material according to any one of claims 7 to 9, wherein Ni is 1.5 to 7.0 mass%, Si is 0.3 to 2.3 mass%, and S is used. In processing a copper alloy composition containing 0.02 to 1.0 mass% and the balance being Cu and inevitable impurities, one of the following steps (a) and (b) is performed, and then 0% More than 40% of the total area of sulfide dispersed in a matrix with a cross-section parallel to the extension direction after surface reduction of ~ 95% exists in the matrix crystal, and the aspect ratio of the cross-section parallel to the extension direction is A method of producing a copper alloy wrought material, characterized by subjecting a sulfide dispersed in a matrix of 1: 1 to 1: 100 to an aging treatment.
(A) Rapid cooling after hot working.
(B) After hot working, cold working and heat treatment at a temperature of 600 ° C. to 1000 ° C. are repeated at least once, and solution treatment is performed before the final cold working.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10849504A EP2557187A1 (en) | 2010-04-07 | 2010-12-24 | Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy |
| CN201080066025.1A CN102859016B (en) | 2010-04-07 | 2010-12-24 | Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy |
| KR1020117031351A KR101294508B1 (en) | 2010-04-07 | 2010-12-24 | Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy |
| US13/646,259 US20130028784A1 (en) | 2010-04-07 | 2012-10-05 | Copper alloy wrought material, copper alloy part, and method of producing a copper alloy wrought material |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010-088228 | 2010-04-07 | ||
| JP2010088228 | 2010-04-07 | ||
| JP2010-143420 | 2010-06-24 | ||
| JP2010143420A JP4630387B1 (en) | 2010-04-07 | 2010-06-24 | Copper alloy wrought material, copper alloy parts, and method for producing copper alloy wrought material |
| JP2010210201 | 2010-09-17 | ||
| JP2010-210201 | 2010-09-17 | ||
| JP2010-280946 | 2010-12-16 | ||
| JP2010280946 | 2010-12-16 |
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| US13/646,259 Continuation US20130028784A1 (en) | 2010-04-07 | 2012-10-05 | Copper alloy wrought material, copper alloy part, and method of producing a copper alloy wrought material |
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| WO2011125264A1 true WO2011125264A1 (en) | 2011-10-13 |
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| PCT/JP2010/073451 Ceased WO2011125264A1 (en) | 2010-04-07 | 2010-12-24 | Wrought copper alloy, copper alloy part, and process for producing wrought copper alloy |
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| Country | Link |
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| US (1) | US20130028784A1 (en) |
| EP (1) | EP2557187A1 (en) |
| KR (1) | KR101294508B1 (en) |
| CN (1) | CN102859016B (en) |
| TW (1) | TW201134959A (en) |
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| WO2015146981A1 (en) * | 2014-03-25 | 2015-10-01 | 古河電気工業株式会社 | Copper alloy sheet material, connector, and method for manufacturing copper alloy sheet material |
| US10626483B2 (en) * | 2016-05-16 | 2020-04-21 | Furukawa Electric Co., Ltd. | Copper alloy wire rod |
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| CN104137191A (en) * | 2011-12-28 | 2014-11-05 | 矢崎总业株式会社 | Ultrafine conductor material, ultrafine conductor, method for preparing ultrafine conductor, and ultrafine electrical wire |
| JP5802150B2 (en) * | 2012-02-24 | 2015-10-28 | 株式会社神戸製鋼所 | Copper alloy |
| DE102013005158A1 (en) * | 2013-03-26 | 2014-10-02 | Kme Germany Gmbh & Co. Kg | copper alloy |
| DE102013014500A1 (en) * | 2013-09-02 | 2015-03-05 | Kme Germany Gmbh & Co. Kg | copper alloy |
| DE102014207331B4 (en) * | 2014-04-16 | 2017-01-26 | Federal-Mogul Wiesbaden Gmbh | Lead-free CuNi2Si bearing material with the addition of a break-breaking metal |
| DE102015001293B4 (en) * | 2015-02-02 | 2022-11-17 | Isabellenhütte Heusler Gmbh & Co. Kg | power rail arrangement |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR101294508B1 (en) | 2013-08-07 |
| TWI365226B (en) | 2012-06-01 |
| KR20120089566A (en) | 2012-08-13 |
| CN102859016B (en) | 2015-04-08 |
| US20130028784A1 (en) | 2013-01-31 |
| CN102859016A (en) | 2013-01-02 |
| EP2557187A1 (en) | 2013-02-13 |
| TW201134959A (en) | 2011-10-16 |
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