WO2011114636A1 - Single screw compressor - Google Patents
Single screw compressor Download PDFInfo
- Publication number
- WO2011114636A1 WO2011114636A1 PCT/JP2011/001230 JP2011001230W WO2011114636A1 WO 2011114636 A1 WO2011114636 A1 WO 2011114636A1 JP 2011001230 W JP2011001230 W JP 2011001230W WO 2011114636 A1 WO2011114636 A1 WO 2011114636A1
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- WO
- WIPO (PCT)
- Prior art keywords
- compression
- slide valve
- screw rotor
- screw compressor
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/48—Rotary-piston pumps with non-parallel axes of movement of co-operating members
- F04C18/50—Rotary-piston pumps with non-parallel axes of movement of co-operating members the axes being arranged at an angle of 90 degrees
- F04C18/52—Rotary-piston pumps with non-parallel axes of movement of co-operating members the axes being arranged at an angle of 90 degrees of intermeshing engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/06—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for stopping, starting, idling or no-load operation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/10—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber
- F04C28/12—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber using sliding valves
Definitions
- the present invention relates to a single screw compressor, and relates to a measure for reducing the load of the starting mechanism at the time of starting the single screw compressor.
- a screw rotor is accommodated in a cylinder, and a gate rotor is engaged with the screw rotor.
- a compression chamber is defined between the gate of the gate rotor, the screw rotor, and the cylinder inner wall.
- a suction port is formed on one end side (suction side) in the axial direction of the screw rotor, and a discharge port is formed on the other end side (discharge side) in the axial direction of the screw rotor.
- a compression chamber is defined as the screw rotor rotates.
- the volume of the compression chamber in a state where the fluid is sealed is gradually reduced.
- the fluid in the compression chamber is gradually compressed.
- the compression chamber and the discharge port communicate with each other. As a result, the high-pressure fluid in the compression chamber is discharged into a predetermined space through the discharge port.
- a load for example, a motor starting torque or a starting current
- the screw compressor is started. End up.
- the present invention was devised in view of such problems, and its purpose is to reduce the load required to rotate the screw rotor when the screw compressor is started.
- a spiral groove (41) is formed on the outer peripheral surface, and one end in the axial direction meshes with the screw groove (40) having the fluid suction side and the other end being the discharge side, and the spiral groove (41).
- a plurality of gates (51) formed radially, a gate rotor (50), a drive mechanism (15) for rotating the screw rotor (40), and a fluid compression chamber (41) in the spiral groove (41) 23) a cylinder (31) for accommodating the screw rotor (40) so as to define a discharge port, and a discharge port (25) for allowing the fluid in the compression chamber (23) to flow out to the discharge side of the screw rotor (40)
- a single screw compressor provided with.
- the single screw compressor further includes an adjustment mechanism (3) that adjusts the compression ratio of the compression chamber (23) within a predetermined range, and the adjustment mechanism (3) is provided with the drive mechanism (15). It is characterized in that the compression ratio of the compression chamber (23) is set to the lowest compression ratio at least at the time of activation.
- the adjustment mechanism (3) sets the compression ratio to the lowest compression ratio when the drive mechanism (15) is started. That is, the compression ratio of the compression chamber (23) of the present invention can be changed by the adjustment mechanism (3) within a range from a predetermined minimum compression ratio to a predetermined maximum compression ratio, but the drive mechanism (15) The compression ratio at the time of start-up is the lowest compression ratio in the compression ratio adjustment range. Therefore, when starting the drive mechanism (15) and starting the rotation of the screw rotor (40), the load on the drive mechanism (15) required to rotate the screw rotor (40) is reduced.
- the adjusting mechanism (3) includes a slide groove (33) formed in the inner wall of the cylinder (31) along the axial direction of the cylinder (31), and the slide.
- a slide valve (4) that is slidably fitted in the groove (33) to change the communication position between the compression chamber (23) and the discharge port (25), and the slide valve (4) is the screw rotor.
- a control unit (80) for starting the mechanism (15).
- the adjusting mechanism (3) of the second invention has a slide groove (33), a slide valve (4), a displacement part (10b, 31a), and a control part (80).
- the slide valve (4) is displaced axially within the slide groove (33), the communication position between the compression chamber (23) and the discharge port (25) is changed. Specifically, when the slide valve (4) approaches the suction side of the screw rotor (40), the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is advanced. As a result, the compression ratio of the compression chamber (23) becomes relatively small.
- the slide valve (4) is separated from the suction side of the screw rotor (40), the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is delayed.
- the compression ratio of the compression chamber (23) becomes relatively large.
- the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is adjusted by adjusting the position of the slide valve (4).
- the compression ratio of the chamber (23) is adjusted within a predetermined range.
- the slide valve (4) is adjusted to the first position (position closest to the suction side of the screw rotor) by the displacement portion (10b, 31a).
- the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is the earliest, and the compression ratio is the lowest. Since the controller (80) starts the drive mechanism (15) from this state, the compression ratio of the compression chamber (23) is surely the lowest compression ratio when the drive mechanism (15) is started. Therefore, when starting the drive mechanism (15) and starting the rotation of the screw rotor (40), the load on the drive mechanism (15) required to rotate the screw rotor (40) is reduced.
- the displacement portion (10b, 31a) includes a biasing mechanism (10b) for biasing the slide valve (4) toward the suction side of the screw rotor (40). And a contact portion (31a) for holding the slide valve (4) in the first position by contacting the slide valve (4) biased by the biasing mechanism (10b).
- the displacement part (10b, 31a) of the third invention has an urging mechanism (10b) and a contact part (31a). That is, the slide valve (4) of the present invention is urged toward the suction side of the screw rotor (40) by the urging mechanism (10b). The slide valve (4) urged by the urging mechanism (10b) abuts against the abutment portion (31a) and is held at the first position.
- the compression ratio can be surely set to the lowest compression ratio when the drive mechanism (15) is started.
- the adjustment mechanism (3) is configured such that the differential pressure between the fluid on the suction side and the fluid on the discharge side of the compression chamber (23) during the operation of the screw rotor (40).
- the displacement part (10b, 31a) to be displaced to the first position is configured.
- the adjusting mechanism (3) uses a difference between the pressure of the fluid on the suction side of the compression chamber (23) and the pressure of the fluid on the discharge side of the compression chamber (23), It has a pressure adjustment mechanism (70) that displaces 4). That is, during the operation of the screw rotor (40), fluid is compressed in the compression chamber (23), so that a predetermined pressure difference is generated between the suction side and the discharge side of the compression chamber (23). In the present invention, during the operation of the screw rotor (40), this pressure difference is used to displace the slide valve (4) in the slide groove (33), thereby adjusting the compression ratio.
- the slide valve (4) is displaced to the first position in advance immediately before the screw rotor (40) is stopped.
- the adjustment mechanism (3) controls the compression ratio of the compression chamber (23) to a predetermined value during steady operation of the screw rotor (40).
- the minimum compression ratio is configured to be adjusted within a range, and is characterized by being smaller than the control range of the compression ratio during steady operation of the screw rotor (40).
- the compression ratio is adjusted within a predetermined control range by the adjusting mechanism (3) during the steady operation in which the rotational speed of the screw rotor (40) reaches the steady state.
- the compression ratio of the compression chamber (23) can be changed so as to correspond to a change in operating conditions.
- the compression ratio of the compression chamber (23) is adjusted to a minimum compression ratio smaller than the control range of the compression ratio during such steady operation. Therefore, when the single screw compressor is started, the load on the drive mechanism (15) is reduced as compared with the steady operation.
- the sixth invention is characterized in that, in any one of the first to fifth inventions, the lowest compression ratio is 1.0.
- the compression ratio of the compression chamber (23) is 1.0.
- the fluid is not substantially compressed in the spiral groove (41).
- the load required for the rotation of the screw rotor (40) can be suppressed to the minimum load.
- the compression ratio is adjusted to the lowest compression ratio. Therefore, when starting the rotation of the screw rotor (40), the screw rotor (40) is rotated. The required load can be reduced. Therefore, it is possible to avoid the drive mechanism (15) from being overloaded when the single screw compressor is started.
- the so-called liquid compression phenomenon in the compression chamber (23) can be avoided by setting the compression ratio to the lowest compression ratio when the drive mechanism (15) is started.
- a single screw compressor is applied to the refrigerant circuit of a refrigeration system (air conditioner, cooler, etc.)
- the fluid (refrigerant) on the suction side of the compression chamber (23) is condensed. May be liquid.
- the drive mechanism (15) is started from such a state, the liquid refrigerant sucked into the compression chamber (23) may be compressed.
- Such a liquid compression phenomenon may further increase the load on the drive mechanism (15) or may destroy the components of the single screw compressor.
- the compression ratio is set to the lowest compression ratio when the single screw compressor is started, such a liquid compression phenomenon can be avoided in advance.
- the drive mechanism (15) is started after the slide valve (4) is displaced to the first position (position closest to the suction side of the screw rotor (40)). For this reason, at the time of starting of a single screw compressor, a compression ratio can be reliably made into the minimum compression ratio, and there can exist the effect of this invention mentioned above.
- the slide valve (4) is biased to the first position side by the biasing mechanism (10b), and the slide valve (4) is held at the first position by the contact portion. For this reason, the compression ratio at the time of starting of a single screw compressor can be made into the minimum compression ratio, using a comparatively simple structure.
- the compression ratio of the compression chamber (23) can be adjusted as appropriate using the differential pressure between the suction side fluid and the discharge side fluid of the compression chamber (23). For this reason, a compression ratio can be adjusted so that optimal efficiency may be obtained according to the operating conditions (the load of cooling object, the outside air temperature, etc.) of the refrigerating device to which this single screw compressor is applied.
- the slide valve (4) is displaced to the first position using the above-described differential pressure immediately before the single screw compressor is stopped. For this reason, when the single screw compressor is operated again thereafter, the compression ratio can be reliably set to the lowest compression ratio without displacing the slide valve (4) using the differential pressure.
- the compression ratio (minimum compression ratio) at the start of the single screw compressor is made smaller than the compression ratio at the time of steady operation, the load at the start of the drive mechanism (15) is suppressed. Can do.
- the compression ratio (minimum compression ratio) at the start of the single screw compressor is 1.0, the load at the start of the drive mechanism (15) can be minimized. .
- FIG. 1 is a longitudinal sectional view showing a configuration of a main part of a screw compressor according to an embodiment of the present invention in a maximum VI operation state corresponding to a rated load.
- FIG. 2 is a longitudinal sectional view showing a configuration of a main part of the screw compressor of FIG. 1 in a low VI operation state corresponding to a partial load.
- 3 is a cross-sectional view taken along line III-III in FIG.
- FIG. 4 is a perspective view showing an essential part of the screw compressor.
- FIG. 5 is a perspective view showing a screw rotor of the screw compressor.
- 6 is a plan view showing the operation of the compression mechanism of the screw compressor, FIG. 6 (A) shows the suction stroke, FIG. 6 (B) shows the compression stroke, and FIG.
- FIG. 6 (C) shows the discharge stroke.
- FIG. 7 is a development view showing the operation of the compression mechanism in the maximum VI operation state, and the screw rotor is arranged in the order of FIGS. 7 (A), 7 (B), 7 (C), and 7 (D). It shows that it is rotating.
- FIG. 8 is a development view showing the operation of the compression mechanism in the intermediate VI operation state, and the screw rotor is arranged in the order of FIGS. 8 (A), 8 (B), 8 (C), and 8 (D). It shows that it is rotating.
- FIG. 9 is a longitudinal sectional view showing the configuration of the main part of the screw compressor in the lowest VI operation state at the time of startup.
- FIG. 10 is a development view showing the operation of the compression mechanism in the lowest VI operation state.
- FIG. 11 is a longitudinal sectional view showing the configuration of the main part of the screw compressor according to Modification 1 in the maximum VI operation state corresponding to the rated load.
- FIG. 12 is a longitudinal sectional view showing the configuration of the main part of the screw compressor according to Modification 1 in the lowest VI operation state at the time of startup.
- FIG. 13 is a development view of the compression mechanism of the screw compressor according to the second modification.
- a single screw compressor (1) according to the present invention (hereinafter simply referred to as a screw compressor) is applied to a chilling unit for air conditioning a room in a relatively large building or the like.
- This chilling unit constitutes a refrigeration apparatus that performs a vapor compression refrigeration cycle by circulating the refrigerant in the refrigerant circuit, and a screw compressor (1) is connected to the refrigerant circuit.
- the screw compressor (1) includes a compression mechanism (20), a drive mechanism (15) for driving the compression mechanism (20), and a variable VI mechanism (for adjusting the volume ratio VI of the compression mechanism (20)). And 3).
- the screw compressor (1) includes a casing (30) that houses the compression mechanism (20) and the drive mechanism (15).
- the compression mechanism (20) includes a cylinder wall (31) formed in the casing (30) and one of the cylinder walls (31) rotatably disposed in the cylinder wall (31).
- a screw rotor (40) and two gate rotors (50) meshing with the screw rotor (40) are provided.
- the casing (30) is divided into a suction chamber (S1) facing the suction port (24) of the compression mechanism (20) and a discharge chamber (S2) facing the discharge port (25) of the compression mechanism (20).
- a communication portion (32) is formed at two locations in the circumferential direction of the cylinder wall (31) so as to bulge radially outward and to connect the suction chamber (S1) and the discharge chamber (S2). Yes.
- the communication part (32) includes a slide groove (33) extending along the axial direction of the cylinder wall (31), and a slide valve (4) described later can be moved in the axial direction in the slide groove (33). It is attached to.
- the discharge port (25) includes a valve side discharge port (27) formed in the slide valve (4) and a cylinder side discharge port (28) formed in the cylinder wall (31). Yes.
- the drive mechanism (15) has a drive shaft (21) inserted through the screw rotor (40) and an electric motor (16) that rotates the drive shaft (21).
- the screw rotor (40) and the drive shaft (21) are connected by a key (22). Thereby, the screw rotor (40) is rotationally driven by the drive mechanism (15).
- the drive shaft (21) is arranged coaxially with the screw rotor (40).
- the tip of the drive shaft (21) is freely rotatable by a bearing holder (60) located on the discharge side of the compression mechanism (20) (the right side when the axial direction of the drive shaft (21) in FIG. 1 is the left-right direction). It is supported by.
- the bearing holder (60) supports the drive shaft (21) via a ball bearing (61).
- the screw rotor (40) is rotatably fitted to the cylinder wall (31), and its outer peripheral surface is in sliding contact with the inner peripheral surface of the cylinder wall (31) via an oil film.
- the electric motor (16) is configured to be able to adjust the rotation speed by inverter control.
- the screw compressor (1) can change the operating capacity by adjusting the rotational speed of the electric motor (16).
- the operating capacity of the screw compressor (1) (the amount of refrigerant discharged from the compression mechanism (20) per unit time) is controlled according to the load on the usage side of the refrigerant circuit.
- the slide valve (4) of the variable VI mechanism (3) has a volume ratio (compression ratio) at which optimum compression efficiency is obtained with respect to the operating capacity controlled according to the load on the use side. Be controlled.
- the slide valve (4) moves in the axial direction of the screw rotor (40) according to the operating capacity that changes depending on whether the operating state is a rated load (100% load) state or a partial load state.
- the position changes.
- the slide valve (4) is compared with the rated load operating state (the state shown in FIG. 1) and the partial load operating state (the state shown in FIG. 2), In FIG. 1, the position changes to the left side (suction side) so that the area of the cylinder side discharge port (28) becomes larger.
- the screw rotor (40) shown in FIGS. 4 and 5 is a metal member formed in a substantially cylindrical shape. On the outer peripheral surface of the screw rotor (40), a spiral groove extending spirally from one end of the screw rotor (40) (end on the fluid (refrigerant) suction side) to the other end (end on the discharge side) 41) are formed (six in this embodiment).
- Each spiral groove (41) of the screw rotor (40) has a left end (end portion on the suction side) in FIG. 5 as a start end and a right end in the drawing ends (end on the fluid discharge side). Further, the screw rotor (40) has a tapered left end in the figure. In the screw rotor (40) shown in FIG. 5, the start end of the spiral groove (41) is opened at the left end face formed in a tapered surface, while the end of the spiral groove (41) is not opened at the right end face. .
- the spiral groove (41) of the screw rotor (40) is opened to the suction chamber (S1) at the suction side end, and this open part is the suction port (24) of the compression mechanism (20).
- Each gate rotor (50) is a resin member.
- Each gate rotor (50) is provided with a plurality of (11 in this embodiment) gates (51) formed in a rectangular plate shape in a radial pattern.
- Each gate rotor (50) is arranged outside the cylinder wall (31) so as to be axially symmetric with respect to the rotational axis of the screw rotor (40). That is, in the screw compressor (1) of the present embodiment, the two gate rotors (50) are arranged at equiangular intervals (180 ° intervals in the present embodiment) around the rotation center axis of the screw rotor (40). Yes.
- each gate rotor (50) is orthogonal to the axis of the screw rotor (40).
- Each gate rotor (50) is arranged so that the gate (51) penetrates a part (not shown) of the cylinder wall (31) and meshes with the spiral groove (41) of the screw rotor (40).
- the gate rotor (50) is attached to a metal rotor support member (55) (see FIG. 4).
- the rotor support member (55) includes a base portion (56), an arm portion (57), and a shaft portion (58).
- the base (56) is formed in a slightly thick disk shape.
- the same number of arms (57) as the gates (51) of the gate rotor (50) are provided and extend radially outward from the outer peripheral surface of the base (56).
- the shaft portion (58) is formed in a rod shape and is erected on the base portion (56).
- the central axis of the shaft portion (58) coincides with the central axis of the base portion (56).
- the gate rotor (50) is attached to a surface of the base portion (56) and the arm portion (57) opposite to the shaft portion (58). Each arm part (57) is in contact with the back surface of the gate (51).
- the rotor support member (55) to which the gate rotor (50) is attached is accommodated in a gate rotor chamber (90) defined in the casing (30) adjacent to the cylinder wall (31) (FIG. 3). See).
- the rotor support member (55) disposed on the right side of the screw rotor (40) in FIG. 3 is installed in such a posture that the gate rotor (50) is on the lower end side.
- the rotor support member (55) disposed on the left side of the screw rotor (40) in the figure is installed in such a posture that the gate rotor (50) is on the upper end side.
- each rotor support member (55) is rotatably supported by a bearing housing (91) in the gate rotor chamber (90) via ball bearings (92, 93).
- Each gate rotor chamber (90) communicates with the suction chamber (S1).
- the compression chamber (23) includes a first compression chamber (23a) located above the horizontal center line in FIG. 3 and a second compression chamber (23b) located below the center line. (See FIG. 5).
- the screw compressor (1) includes the variable VI mechanism (adjustment mechanism) (3) for adjusting the volume ratio VI of the compression mechanism (20).
- the volume ratio VI means the ratio (Vs / Vd) of the suction volume Vs to the discharge volume Vd in the compression mechanism (20), in other words, the compression ratio of the compression mechanism (20).
- the variable VI mechanism (3) includes the above-described slide groove (33) and slide valve (4), and a valve displacement mechanism (18) for changing the position of the slide valve (4) in the slide groove (33).
- the valve displacement mechanism (18) has a hydraulic cylinder (5) and a pressure adjustment mechanism (70) (see FIGS. 1 and 2).
- One slide valve (4) is provided in each of the compression chambers (23a, 23b) so as to correspond to the first compression chamber (23a) and the second compression chamber (23b), respectively.
- the slide valve (4) is slidably fitted in the slide groove (33).
- the slide valve (4) is located closest to the suction side (suction port (24)) of the screw rotor (40) (first position) and farthest from the suction port (24). It is configured to be able to advance and retreat between (second position).
- the slide valve (4) is in the first position, the inner wall on one end side (suction side) in the axial direction of the slide groove (33) comes into contact with the end portion on one end side in the axial direction of the slide valve (4).
- the cylinder wall (31) is formed with a contact portion (31a) that contacts the slide valve (4) so as to hold the slide valve (4) in the first position.
- an inclined surface (4a) that is inclined with respect to the axial direction is formed at the other axial end of the slide valve (4) (see FIG. 7A).
- the inclined surface (4a) is formed so as to increase the opening width of the discharge port (25) as it proceeds in the rotation direction of the screw rotor (40) (the arrow direction shown in FIG. 7A).
- the opening area of the discharge port (25) changes according to the position of the slide valve (4) (see FIGS. 7, 8, and 10).
- the communication position between the compression chamber (23a, 23b) and the discharge port (25) is changed.
- the timing of the discharge stroke in which the refrigerant is discharged from the compression chambers (23a, 23b) is adjusted, and the volume ratio VI is adjusted.
- the cylinder-side discharge port (28) described above has an opening shape with reference to the time when the slide valve (4) is in the second position. Specifically, the cylinder-side discharge port (28) is not blocked by the slide valve (4) regardless of the position of the slide valve (4) between the first position and the second position. And the refrigerant can be discharged.
- the compression chamber (23a, 23b) and the discharge port are located at the position farthest from the suction port (24) (the position closest to the discharge chamber (S2)). (25) communicates.
- the discharge stroke start timing (compression stroke end timing) of the compression chambers (23a, 23b) becomes the latest, and the volume ratio VI becomes the maximum volume ratio VImax (that is, the maximum compression ratio).
- the compression chambers (23a, 23b) and the discharge port (25) communicate with each other at a position closest to the suction port (24).
- the discharge stroke start timing (compression stroke end timing) of the compression chambers (23a, 23b) becomes the earliest, and the volume ratio VI becomes the lowest volume ratio VImin (that is, the lowest compression ratio).
- the hydraulic cylinder (5) has a cylinder tube (6), a piston (7) loaded in the cylinder tube (6), and an arm (9) connected to the piston rod (8) of the piston (7). And a connecting rod (10a) for connecting the arm (9) and the slide valve (4), and the arm (9) in the left direction of FIG. 1 (direction in which the arm (9) is pulled toward the casing (30)). And a spring (10b).
- the spring (10b) constitutes a biasing mechanism that biases the slide valve (4) toward the suction side of the screw rotor (40).
- Two cylinder chambers (11, 12) defined by the piston (7) are formed inside the cylinder tube (6). Specifically, a first cylinder chamber (11) is formed on one end side in the axial direction of the piston (7) (left side of the piston (7) in FIG. 1), and the other end side in the axial direction of the piston (7). A second cylinder chamber (12) is formed on the right side of the piston (7) in FIG.
- the pressure inside the cylinder chambers (11, 12) is basically substantially equal to that of the high-pressure refrigerant (discharge refrigerant).
- the pressure adjustment mechanism (70) displaces the slide valve (4) by utilizing the difference between the refrigerant pressure on the suction side of the compression chamber (23) and the pressure on the discharge side of the compression chamber (23). is there.
- the pressure adjustment mechanism (70) includes first to third communication pipes (71, 72, 73) and first to third on-off valves (74, 74) corresponding to the communication pipes (71, 72, 73). , 75, 76).
- Each communication pipe (71, 72, 73) has one end connected to the second cylinder chamber (12) and the other end connected to the suction chamber (S1).
- the connection port of the first communication pipe (71) is provided closer to the piston (7) than the connection port of the second communication pipe (72).
- connection port of the second communication pipe (72) is provided closer to the piston (7) than the connection port of the third communication pipe (73).
- Each on-off valve (74, 75, 76) is composed of an electromagnetic valve for opening and closing the corresponding communication pipe (71, 72, 73).
- the screw compressor (1) controls the open / close state of each open / close valve (74, 75, 76) and the operating state of the electric motor (16) (ON / OFF of the electric motor (16) and operating frequency).
- a controller (control unit) (80)) (see FIGS. 1 and 2).
- the screw compressor (1) of the present embodiment is configured to appropriately change the volume ratio VI during steady operation when the rotational speed of the screw rotor (40) reaches a predetermined rotational speed. Specifically, during the steady operation of the screw compressor (1), the operating capacity of the compression mechanism (20) is changed in accordance with the load on the usage side of the refrigerant circuit. The ratio VI is changed.
- the volume ratio VI is adjusted to the lowest volume ratio when the screw compressor (1) is started. Specifically, in this embodiment, the screw compressor (1) is stopped, and the difference between the pressure on the suction side and the pressure on the discharge side of the compression chamber (23) is eliminated, so that the spring (10b) is urged. The slide valve (4) in the state of contact is brought into contact with the contact portion (31a) and held at the first position. As a result, after that, when the electric motor (16) is turned on by the controller (80), the volume ratio VI becomes the minimum volume ratio VImin. As described above, in this embodiment, the spring (10b) and the contact portion (31a) are the displacement portions for displacing the slide valve (4) to the first position when the screw compressor (1) is started. Is configured.
- the optimum volume ratio VImin is set to 1.0. Therefore, even if the electric motor (16) is turned on with the slide valve (4) held in the first position, the refrigerant is not substantially compressed by the compression mechanism (20) (details will be described later).
- the compression chamber (23) with dots is in communication with the suction chamber (S1). Further, the spiral groove (41) in which the compression chamber (23) is formed meshes with the gate (51) of the gate rotor (50) located on the lower side of the figure.
- the gate (51) relatively moves toward the terminal end of the spiral groove (41), and the volume of the compression chamber (23) increases accordingly. As a result, the low-pressure gas refrigerant in the suction chamber (S1) is sucked into the compression chamber (23) through the suction port (24).
- FIG. 6 (B) When the screw rotor (40) further rotates, the state shown in FIG. 6 (B) is obtained.
- the compression chamber (23) to which dots are attached is completely closed. That is, the spiral groove (41) in which the compression chamber (23) is formed meshes with the gate (51) of the gate rotor (50) located on the upper side of the drawing, and the suction chamber (51) is formed by the gate (51). It is partitioned from S1). Then, when the gate (51) moves toward the end of the spiral groove (41) as the screw rotor (40) rotates, the volume of the compression chamber (23) gradually decreases. As a result, the gas refrigerant in the compression chamber (23) is compressed.
- the controller (80) controls the operating frequency of the electric motor (16) to the maximum frequency, and the rotational speed of the drive shaft (21) becomes high.
- the operating capacity of the compression mechanism (20) is also the maximum capacity.
- the controller (80) controls the first on-off valve (74) and the second on-off valve (75) to the closed state, and the third on-off valve (76) to the open state.
- the piston (7) is displaced again to a position where it closes the open end of the third communication pipe (73). As described above, the piston (7) is substantially held near the opening end of the third communication pipe (73) (see FIG. 1). As a result, the slide valve (4) connected to the piston (7) is held at the second position farthest from the suction port (24).
- the controller (80) controls the operating frequency of the electric motor (16) to a predetermined frequency (a frequency smaller than the maximum frequency), and the drive shaft (21) The rotational speed is lower than that during the maximum VI operation.
- the operating capacity of the compression mechanism (20) is also smaller than the maximum VI operation.
- the controller (80) controls the second on-off valve (75) to the open state, and controls the first and third on-off valves (74, 76) to the closed state.
- the piston (7) is displaced again to a position where it closes the open end of the second communication pipe (72).
- the piston (7) is substantially held near the open end of the second communication pipe (72) (see FIG. 2).
- the slide valve (4) connected to the piston (7) is held at a predetermined position (intermediate position) between the first position and the second position.
- the opening area of the discharge port (25) is also an intermediate area (a predetermined area between the maximum area and the minimum area), and the discharge stroke The start timing is later than during rated load operation.
- the refrigerant in the low-pressure line of the refrigerant circuit (the suction side of the screw compressor (1)) may condense and become a liquid state. If the operation of the screw compressor (1) is started from this state, a so-called liquid compression phenomenon may occur in which the liquid refrigerant is compressed in the compression chamber (23). As a result, the compression mechanism (20) may be destroyed.
- the screw compressor (1) is configured such that the volume ratio of the compression mechanism (20) becomes the minimum volume ratio VImin at the time of startup. This point will be specifically described.
- the drive mechanism (15) is started with the slide valve (4) held in the first position. Specifically, when the electric motor (16) is turned on with the slide valve (4) in the position shown in FIG. 10 (A), the refrigerant is sucked into the spiral groove (41a) and the suction stroke starts. .
- the screw rotor (40) in the state of FIG. 10 (A) rotates to reach the state shown in FIG. 10 (B), the suction port (24) and the spiral groove (41a) are partitioned by the gate (51).
- the slide valve (4) when the slide valve (4) is in the first position, the inlet (24) and the spiral groove (41a) are separated from the spiral groove (41a) almost simultaneously with the gate (51).
- the exit (25) communicates. That is, in the starting operation at the lowest VI, the discharge stroke is started almost simultaneously with the end of the suction stroke, and therefore the compression stroke is not substantially performed. Therefore, in this starting operation at the lowest VI, the rotational speed of the drive shaft (21) becomes faster with the volume ratio (compression ratio) VI being 1.0.
- the screw rotor (40) When the screw rotor (40) further rotates in the order of FIG. 10 (C) and FIG. 10 (D), the refrigerant in the spiral groove (41a) flows out from the discharge port (25) to the discharge chamber (S2). Go.
- the drive shaft (21) (screw rotor (40)) driven by the drive mechanism (15) reaches a predetermined rotational speed, the refrigerant is compressed in the above-described steady operation.
- the volume ratio is controlled to the lowest volume ratio VI until the rotational speed of the screw rotor (40) reaches a predetermined speed after the drive mechanism (15) is activated.
- the volume ratio VI of the compression mechanism (20) is controlled to the minimum volume ratio VImin. For this reason, the starting torque and starting current of the electric motor (16) can be suppressed, and the electric motor (16) can be reduced in size, improved in energy saving, and improved in starting reliability.
- the minimum volume ratio VImin is 1.0, the starting torque and starting current of the electric motor (16) can be minimized. Moreover, the liquid compression phenomenon can be avoided reliably.
- the slide valve (4) since the slide valve (4) is urged to the first position by the spring (10b), even if the differential pressure between the suction side and the discharge side of the screw rotor (40) disappears, the slide The valve (4) can be reliably moved to the first position side. Further, since the slide valve (4) can be moved to the first position in advance while the screw compressor (1) is stopped, the operation of the minimum volume ratio VImin is surely performed when the screw compressor (1) is started. be able to. Further, since the slide valve (4) biased to the first position is brought into contact with the contact portion (31a), the slide valve (4) can be reliably held at the first position.
- the above embodiment may have a configuration in which the spring (10b) is omitted.
- the slide valve (4) is moved to the first position by the differential pressure between the suction chamber (S1) and the discharge chamber (S2) immediately before the screw compressor (1) in operation is stopped. ing.
- the internal pressure of the second cylinder chamber (S2) is adjusted by the pressure adjusting mechanism (70) as in the above-described embodiment.
- the position of 4) and thus the volume ratio VI are adjusted.
- the controller (80) is connected to all the open / close valves (74) before the drive mechanism (15) is stopped. , 75, 76) are controlled to be fully closed.
- the shape of the slide valve (4) may be different from that of the above embodiment.
- the slide valve (4) of the second modification is in the first position (that is, the volume ratio VI is the minimum volume ratio VImin)
- the opening area of the discharge port (25) is maximized.
- the width (diameter) around the axis of the slide valve (4) is determined.
- the diameter of the slide valve (4) is such that one end portion (in FIG. 13) of the inclined surface (4a) at the timing when the spiral stroke (41a) and the discharge port (25) communicate with each other after the suction stroke is completed. It is determined that the left end) straddles the spiral groove (41a), and the other end (right end in FIG. 13) of the inclined surface (4a) straddles the discharge side end of the screw rotor (40).
- the pressure loss of the discharge port (25) can be effectively reduced. That is, when the slide valve (4) is in the first position, the volume ratio VI becomes the minimum volume ratio VImin, so that the flow rate of the refrigerant passing through the discharge port (25) increases, and the pressure loss easily increases accordingly. Become. However, by increasing the opening area of the discharge port (25) at the maximum volume ratio VImin in this way, the flow rate of the refrigerant is reduced, and thus the pressure loss can be reduced.
- the position of the spring (10b) in the above embodiment is merely an example.
- the spring (10b) may be directly connected to the slide valve (4) to bias the slide valve (4) toward the first position.
- a spring (10b) may be connected to the second cylinder chamber (12) so as to urge the piston (7) toward the suction chamber (S1).
- valve displacement mechanism (18) may have other configurations.
- the slide valve (4) may be slid with a small motor or the like.
- the plurality of communication pipes (71, 72, 73) and the plurality of on-off valves (74, 75, 76) for example, one communication pipe connecting the second cylinder chamber (12) and the suction chamber (S1). And it is good also as a structure which can adjust the internal pressure of a 2nd cylinder chamber (12) using the motorized valve etc. which can finely adjust the opening degree of this communicating pipe.
- the minimum volume ratio VImin at the time of starting the screw compressor (1) is 1.0.
- the minimum volume ratio is not limited to this, and the volume ratio is larger than 1.0. Also good.
- the suction port (24) and the spiral groove (41a) are partitioned by the gate (51), and at the same time, the spiral groove (41a) and the discharge port.
- the volume ratio is set to 1.0.
- the first position of the slide valve (4) is set so that the spiral groove (41a) and the discharge port (25) communicate with each other.
- One position may be set.
- the present invention is useful as a measure for reducing the load on the drive mechanism when starting the screw compressor.
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Abstract
Description
本発明は、シングルスクリュー圧縮機に関し、このシングルスクリュー圧縮機の起動時における起動機構の負荷を低減する対策に係るものである。 The present invention relates to a single screw compressor, and relates to a measure for reducing the load of the starting mechanism at the time of starting the single screw compressor.
従来より、スクリューロータの回転運動によって冷媒を圧縮する圧縮機構を備えたシングルスクリュー圧縮機が知られている。 Conventionally, a single screw compressor provided with a compression mechanism that compresses a refrigerant by the rotational movement of a screw rotor is known.
例えば特許文献1に記載のシングルスクリュー圧縮機(以下、単にスクリュー圧縮機という)では、シリンダの内部にスクリューロータが収容され、このスクリューロータにゲートロータが噛み合っている。これにより、スクリューロータの外周に形成される螺旋溝の内部では、ゲートロータのゲートと、スクリューロータと、シリンダ内壁との間に圧縮室が区画される。スクリュー圧縮機には、スクリューロータの軸方向の一端側(吸入側)に吸入口が形成され、スクリューロータの軸方向の他端側(吐出側)に吐出口が形成されている。 For example, in a single screw compressor described in Patent Document 1 (hereinafter simply referred to as a screw compressor), a screw rotor is accommodated in a cylinder, and a gate rotor is engaged with the screw rotor. Thereby, inside the spiral groove formed on the outer periphery of the screw rotor, a compression chamber is defined between the gate of the gate rotor, the screw rotor, and the cylinder inner wall. In the screw compressor, a suction port is formed on one end side (suction side) in the axial direction of the screw rotor, and a discharge port is formed on the other end side (discharge side) in the axial direction of the screw rotor.
シングルスクリュー圧縮機の運転時には、流体が吸入口を通じて螺旋溝内に流入する。この螺旋溝内では、スクリューロータの回転に伴って圧縮室が区画される。この状態からスクリューロータが更に回転すると、流体が封止された状態の圧縮室の体積が徐々に縮小していく。これにより、圧縮室内の流体が徐々に圧縮される。この状態からスクリューロータが更に回転すると、圧縮室と吐出口とが連通する。その結果、圧縮室内の高圧の流体は、吐出口を通じて所定の空間へ吐出される。 流体 During operation of the single screw compressor, fluid flows into the spiral groove through the suction port. In this spiral groove, a compression chamber is defined as the screw rotor rotates. When the screw rotor further rotates from this state, the volume of the compression chamber in a state where the fluid is sealed is gradually reduced. Thereby, the fluid in the compression chamber is gradually compressed. When the screw rotor further rotates from this state, the compression chamber and the discharge port communicate with each other. As a result, the high-pressure fluid in the compression chamber is discharged into a predetermined space through the discharge port.
ところで、上述したようなスクリュー圧縮機では、その用途に応じて、圧縮機の圧縮比(即ち、吐出容積Vdに対する吸入容積Vsの比(容積比:VI(=Vs/Vd))が所定の値に設定されている。このような圧縮比が比較的高く設定される場合、スクリュー圧縮機の起動時には、スクリューロータを回転駆動するための負荷(例えばモータの起動トルクや起動電流)が大きくなってしまう。 By the way, in the screw compressor as described above, the compression ratio of the compressor (that is, the ratio of the suction volume Vs to the discharge volume Vd (volume ratio: VI (= Vs / Vd)) is a predetermined value depending on the application. When such a compression ratio is set to be relatively high, a load (for example, a motor starting torque or a starting current) for rotationally driving the screw rotor becomes large when the screw compressor is started. End up.
本発明は、このような問題点に鑑みて創案されたものであり、その目的は、スクリュー圧縮機の起動時において、スクリューロータを回転させるために要する負荷を軽減することである。 The present invention was devised in view of such problems, and its purpose is to reduce the load required to rotate the screw rotor when the screw compressor is started.
第1の発明は、外周面に螺旋溝(41)が形成されて軸方向の一端が流体の吸入側となり他端が吐出側となるスクリューロータ(40)と、上記螺旋溝(41)に噛み合わされる複数のゲート(51)が放射状に形成されたゲートロータ(50)と、上記スクリューロータ(40)を回転させる駆動機構(15)と、上記螺旋溝(41)内に流体の圧縮室(23)を区画するように上記スクリューロータ(40)を収容するシリンダ(31)と、上記圧縮室(23)の流体を上記スクリューロータ(40)の吐出側に流出させるための吐出口(25)と、を備えたシングルスクリュー圧縮機を対象とする。そして、このシングルスクリュー圧縮機は、上記圧縮室(23)の圧縮比を所定の範囲内で調整する調整機構(3)を更に備え、この調整機構(3)は、上記駆動機構(15)の少なくとも起動時に、上記圧縮室(23)の圧縮比を最低の圧縮比とするように構成されていることを特徴とする。 In the first invention, a spiral groove (41) is formed on the outer peripheral surface, and one end in the axial direction meshes with the screw groove (40) having the fluid suction side and the other end being the discharge side, and the spiral groove (41). A plurality of gates (51) formed radially, a gate rotor (50), a drive mechanism (15) for rotating the screw rotor (40), and a fluid compression chamber (41) in the spiral groove (41) 23) a cylinder (31) for accommodating the screw rotor (40) so as to define a discharge port, and a discharge port (25) for allowing the fluid in the compression chamber (23) to flow out to the discharge side of the screw rotor (40) And a single screw compressor provided with. The single screw compressor further includes an adjustment mechanism (3) that adjusts the compression ratio of the compression chamber (23) within a predetermined range, and the adjustment mechanism (3) is provided with the drive mechanism (15). It is characterized in that the compression ratio of the compression chamber (23) is set to the lowest compression ratio at least at the time of activation.
第1の発明のシングルスクリュー圧縮機では、駆動機構(15)によってスクリューロータ(40)が回転駆動されると、流体が螺旋溝(41)内に吸入される。スクリューロータ(40)の回転に伴って螺旋溝(41)内の圧縮室(23)の容積が小さくなると、圧縮室(23)内の流体が圧縮される。スクリューロータ(40)が更に回転して、圧縮室(23)と吐出口(25)とが連通すると、圧縮室(23)内の流体は吐出口(25)を通じて圧縮室(23)の外部へ吐出される。 In the single screw compressor of the first invention, when the screw rotor (40) is rotationally driven by the drive mechanism (15), the fluid is sucked into the spiral groove (41). When the volume of the compression chamber (23) in the spiral groove (41) decreases with the rotation of the screw rotor (40), the fluid in the compression chamber (23) is compressed. When the screw rotor (40) further rotates and the compression chamber (23) and the discharge port (25) communicate with each other, the fluid in the compression chamber (23) passes through the discharge port (25) to the outside of the compression chamber (23). Discharged.
本発明のシングルスクリュー圧縮機には、圧縮室(23)の圧縮比(即ち、吐出容積Vdに対する吸入容積Vsの比(容積比:VI(=Vs/Vd))を調整するための調整機構(3)が設けられる。このため、本発明のシングルスクリュー圧縮機では、運転条件や用途に応じて、圧縮室(23)の圧縮比が所定の範囲内で変更可能となっている。 In the single screw compressor of the present invention, an adjustment mechanism for adjusting the compression ratio of the compression chamber (23) (that is, the ratio of the suction volume Vs to the discharge volume Vd (volume ratio: VI (= Vs / Vd)). For this reason, in the single screw compressor of the present invention, the compression ratio of the compression chamber (23) can be changed within a predetermined range according to the operating conditions and applications.
本発明では、駆動機構(15)の起動時に、調整機構(3)が圧縮比を最低の圧縮比とする。つまり、本発明の圧縮室(23)の圧縮比は、調整機構(3)によって所定の最低圧縮比から所定の最大圧縮比までの範囲内で変更可能となっているが、駆動機構(15)の起動時の圧縮比は、このような圧縮比の調整範囲のうち最低の圧縮比となる。従って、駆動機構(15)を起動してスクリューロータ(40)の回転を開始する時点においては、スクリューロータ(40)を回転するために要する、駆動機構(15)の負荷が小さくなる。 In the present invention, the adjustment mechanism (3) sets the compression ratio to the lowest compression ratio when the drive mechanism (15) is started. That is, the compression ratio of the compression chamber (23) of the present invention can be changed by the adjustment mechanism (3) within a range from a predetermined minimum compression ratio to a predetermined maximum compression ratio, but the drive mechanism (15) The compression ratio at the time of start-up is the lowest compression ratio in the compression ratio adjustment range. Therefore, when starting the drive mechanism (15) and starting the rotation of the screw rotor (40), the load on the drive mechanism (15) required to rotate the screw rotor (40) is reduced.
第2の発明は、第1の発明において、調整機構(3)は、上記シリンダ(31)の内壁に該シリンダ(31)の軸方向に沿って形成されるスライド溝(33)と、該スライド溝(33)に摺動自在に嵌合して上記圧縮室(23)と吐出口(25)との連通位置を可変とするスライドバルブ(4)と、該スライドバルブ(4)が上記スクリューロータ(40)の吸入側に最も近い第1位置となるようにスライドバルブ(4)を変位させる変位部(10b,31a)と、上記スライドバルブ(4)が上記第1位置にある状態で上記駆動機構(15)を起動する制御部(80)と、を有することを特徴とする。 In a second aspect based on the first aspect, the adjusting mechanism (3) includes a slide groove (33) formed in the inner wall of the cylinder (31) along the axial direction of the cylinder (31), and the slide. A slide valve (4) that is slidably fitted in the groove (33) to change the communication position between the compression chamber (23) and the discharge port (25), and the slide valve (4) is the screw rotor. The displacement part (10b, 31a) for displacing the slide valve (4) so as to be the first position closest to the suction side of (40) and the drive in a state where the slide valve (4) is in the first position. And a control unit (80) for starting the mechanism (15).
第2の発明の調整機構(3)は、スライド溝(33)とスライドバルブ(4)と変位部(10b,31a)と制御部(80)とを有する。スライドバルブ(4)がスライド溝(33)の内部を軸方向に変位すると、圧縮室(23)と吐出口(25)との連通位置が変更される。具体的に、スライドバルブ(4)がスクリューロータ(40)の吸入側に近づくと、圧縮室(23)と吐出口(25)とが連通するタイミングが早くなる。その結果、圧縮室(23)の圧縮比は、比較的小さくなる。一方、スライドバルブ(4)がスクリューロータ(40)の吸入側から離れると、圧縮室(23)と吐出口(25)とが連通するタイミングが遅くなる。その結果、圧縮室(23)の圧縮比は、比較的大きくなる。以上のように、本発明の調整機構(3)では、スライドバルブ(4)の位置を調整することで、圧縮室(23)と吐出口(25)とが連通するタイミングが調整され、ひいては圧縮室(23)の圧縮比が所定の範囲内で調整される。 The adjusting mechanism (3) of the second invention has a slide groove (33), a slide valve (4), a displacement part (10b, 31a), and a control part (80). When the slide valve (4) is displaced axially within the slide groove (33), the communication position between the compression chamber (23) and the discharge port (25) is changed. Specifically, when the slide valve (4) approaches the suction side of the screw rotor (40), the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is advanced. As a result, the compression ratio of the compression chamber (23) becomes relatively small. On the other hand, when the slide valve (4) is separated from the suction side of the screw rotor (40), the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is delayed. As a result, the compression ratio of the compression chamber (23) becomes relatively large. As described above, in the adjusting mechanism (3) of the present invention, the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is adjusted by adjusting the position of the slide valve (4). The compression ratio of the chamber (23) is adjusted within a predetermined range.
本発明では、駆動機構(15)が起動する前に、変位部(10b,31a)によってスライドバルブ(4)が第1位置(スクリューロータの吸入側に最も近い位置)に調整される。その結果、圧縮室(23)と吐出口(25)とが連通するタイミングが最も早くなり、圧縮比が最低の圧縮比となる。制御部(80)は、この状態から駆動機構(15)を起動するため、駆動機構(15)の起動時には、圧縮室(23)の圧縮比が確実に最低の圧縮比となる。従って、駆動機構(15)を起動してスクリューロータ(40)の回転を開始する時点においては、スクリューロータ(40)を回転するために要する、駆動機構(15)の負荷が小さくなる。 In the present invention, before the drive mechanism (15) is started, the slide valve (4) is adjusted to the first position (position closest to the suction side of the screw rotor) by the displacement portion (10b, 31a). As a result, the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is the earliest, and the compression ratio is the lowest. Since the controller (80) starts the drive mechanism (15) from this state, the compression ratio of the compression chamber (23) is surely the lowest compression ratio when the drive mechanism (15) is started. Therefore, when starting the drive mechanism (15) and starting the rotation of the screw rotor (40), the load on the drive mechanism (15) required to rotate the screw rotor (40) is reduced.
第3の発明は、第2の発明において、上記変位部(10b,31a)は、上記スライドバルブ(4)をスクリューロータ(40)の吸入側に向かって付勢する付勢機構(10b)と、該付勢機構(10b)によって付勢されたスライドバルブ(4)に当接してスライドバルブ(4)を第1位置で保持する当接部(31a)とを有することを特徴とする。 In a third aspect based on the second aspect, the displacement portion (10b, 31a) includes a biasing mechanism (10b) for biasing the slide valve (4) toward the suction side of the screw rotor (40). And a contact portion (31a) for holding the slide valve (4) in the first position by contacting the slide valve (4) biased by the biasing mechanism (10b).
第3の発明の変位部(10b,31a)は、付勢機構(10b)と当接部(31a)とを有する。つまり、本発明のスライドバルブ(4)は、付勢機構(10b)によってスクリューロータ(40)の吸入側に向かって付勢される。付勢機構(10b)によって付勢されたスライドバルブ(4)は、当接部(31a)に当接して第1位置に保持される。このような変位部(10b,31a)の機構により、駆動機構(15)の起動時において、圧縮比を確実に最低の圧縮比とすることができる。 The displacement part (10b, 31a) of the third invention has an urging mechanism (10b) and a contact part (31a). That is, the slide valve (4) of the present invention is urged toward the suction side of the screw rotor (40) by the urging mechanism (10b). The slide valve (4) urged by the urging mechanism (10b) abuts against the abutment portion (31a) and is held at the first position. By such a mechanism of the displacement portions (10b, 31a), the compression ratio can be surely set to the lowest compression ratio when the drive mechanism (15) is started.
第4の発明は、第2の発明において、上記調整機構(3)は、上記スクリューロータ(40)の運転中に、圧縮室(23)の吸入側の流体と吐出側の流体との差圧によって上記スライドバルブ(4)を変位させる圧力調整機構(70)を有し、この圧力調整機構(70)は、運転中のスクリューロータ(40)を停止させる直前に、上記スライドバルブ(4)を第1位置に変位させる上記変位部(10b,31a)を構成していることを特徴とする。 In a fourth aspect based on the second aspect, the adjustment mechanism (3) is configured such that the differential pressure between the fluid on the suction side and the fluid on the discharge side of the compression chamber (23) during the operation of the screw rotor (40). Has a pressure adjusting mechanism (70) that displaces the slide valve (4), and the pressure adjusting mechanism (70) moves the slide valve (4) immediately before stopping the operating screw rotor (40). The displacement part (10b, 31a) to be displaced to the first position is configured.
第4の発明の調整機構(3)は、圧縮室(23)の吸入側の流体の圧力と、この圧縮室(23)の吐出側の流体の圧力との差を利用して、スライドバルブ(4)を変位させる圧力調整機構(70)を有している。つまり、スクリューロータ(40)の運転中には、圧縮室(23)において、流体が圧縮されるため、圧縮室(23)の吸入側と吐出側との間に所定の圧力差が発生する。本発明では、スクリューロータ(40)の運転中において、この圧力差を利用することで、スライド溝(33)内のスライドバルブ(4)を変位させ、ひいては圧縮比を調整している。 The adjusting mechanism (3) according to the fourth aspect of the present invention uses a difference between the pressure of the fluid on the suction side of the compression chamber (23) and the pressure of the fluid on the discharge side of the compression chamber (23), It has a pressure adjustment mechanism (70) that displaces 4). That is, during the operation of the screw rotor (40), fluid is compressed in the compression chamber (23), so that a predetermined pressure difference is generated between the suction side and the discharge side of the compression chamber (23). In the present invention, during the operation of the screw rotor (40), this pressure difference is used to displace the slide valve (4) in the slide groove (33), thereby adjusting the compression ratio.
一方、シングルスクリュー圧縮機(即ち、スクリューロータ(40))を停止させると、圧縮室(23)の吸入側と吐出側との間の圧力差が小さくなっていく。従って、スクリューロータ(40)の停止時や、その後の駆動機構(15)の起動時には、このような圧力差を利用してスライドバルブ(4)を第1位置に変位させることが困難となる。そこで、本発明では、スクリューロータ(40)の停止直前に、予めスライドバルブ(4)を第1位置に変位させるようにしている。 On the other hand, when the single screw compressor (that is, the screw rotor (40)) is stopped, the pressure difference between the suction side and the discharge side of the compression chamber (23) becomes smaller. Accordingly, it is difficult to displace the slide valve (4) to the first position using such a pressure difference when the screw rotor (40) is stopped or when the drive mechanism (15) is subsequently started. Therefore, in the present invention, the slide valve (4) is displaced to the first position in advance immediately before the screw rotor (40) is stopped.
即ち、スクリューロータ(40)の停止直前には、圧縮室(23)の吸入側と吐出側との間に未だ圧力差があるため、この圧力差を利用してスライドバルブ(4)を確実に第1位置に変位させることができる。このため、その後にスクリューロータ(40)が停止し、再び駆動機構(15)が起動してスクリューロータ(40)の回転が開始される際には、スライドバルブ(4)が第1位置のままの状態となって圧縮比が最低圧縮比となる。 That is, immediately before the screw rotor (40) is stopped, there is still a pressure difference between the suction side and the discharge side of the compression chamber (23). It can be displaced to the first position. Therefore, after that, when the screw rotor (40) is stopped and the drive mechanism (15) is started again and rotation of the screw rotor (40) is started, the slide valve (4) remains in the first position. In this state, the compression ratio becomes the minimum compression ratio.
第5の発明は、第1乃至第4のいずれか1つの発明において、上記調整機構(3)は、スクリューロータ(40)の定常運転時に、上記圧縮室(23)の圧縮比を所定の制御範囲内において調整するように構成され、上記最低の圧縮比は、上記スクリューロータ(40)の定常運転時の圧縮比の制御範囲よりも小さいことを特徴とする。 According to a fifth invention, in any one of the first to fourth inventions, the adjustment mechanism (3) controls the compression ratio of the compression chamber (23) to a predetermined value during steady operation of the screw rotor (40). The minimum compression ratio is configured to be adjusted within a range, and is characterized by being smaller than the control range of the compression ratio during steady operation of the screw rotor (40).
第5の発明では、スクリューロータ(40)の回転数が定常状態に至る定常運転中には、調整機構(3)によって、圧縮比が所定の制御範囲内で調整される。これにより、スクリューロータ(40)の定常運転時においては、例えば運転条件の変化に対応するように、圧縮室(23)の圧縮比を変更することができる。 In the fifth invention, the compression ratio is adjusted within a predetermined control range by the adjusting mechanism (3) during the steady operation in which the rotational speed of the screw rotor (40) reaches the steady state. Thereby, during the steady operation of the screw rotor (40), for example, the compression ratio of the compression chamber (23) can be changed so as to correspond to a change in operating conditions.
一方、駆動機構(15)の起動時においては、圧縮室(23)の圧縮比が、このような定常運転中の圧縮比の制御範囲よりも、小さい最低圧縮比に調整される。従って、シングルスクリュー圧縮機の起動時には、定常運転時と比較して、駆動機構(15)の負荷が軽減される。 On the other hand, when the drive mechanism (15) is started, the compression ratio of the compression chamber (23) is adjusted to a minimum compression ratio smaller than the control range of the compression ratio during such steady operation. Therefore, when the single screw compressor is started, the load on the drive mechanism (15) is reduced as compared with the steady operation.
第6の発明は、第1乃至第5のいずれか1つの発明において、上記最低の圧縮比は、1.0であることを特徴とする。 The sixth invention is characterized in that, in any one of the first to fifth inventions, the lowest compression ratio is 1.0.
第6の発明では、シングルスクリュー圧縮機の起動時において、圧縮室(23)の圧縮比が1.0となる。これにより、スクリューロータ(40)の回転が開始される際には、螺旋溝(41)内において、流体が実質的には圧縮されない。その結果、シングルスクリュー圧縮機の起動時には、スクリューロータ(40)の回転に要する負荷が、最低の負荷に抑えられる。 In the sixth invention, when the single screw compressor is started, the compression ratio of the compression chamber (23) is 1.0. Thereby, when rotation of the screw rotor (40) is started, the fluid is not substantially compressed in the spiral groove (41). As a result, when the single screw compressor is started, the load required for the rotation of the screw rotor (40) can be suppressed to the minimum load.
本発明によれば、駆動機構(15)の起動時において、圧縮比を最低の圧縮比に調整しているため、スクリューロータ(40)の回転を開始させる際、スクリューロータ(40)の回転に要する負荷を低減できる。従って、シングルスクリュー圧縮機の起動時において、駆動機構(15)が過負荷状態となることを回避できる。 According to the present invention, when the drive mechanism (15) is started, the compression ratio is adjusted to the lowest compression ratio. Therefore, when starting the rotation of the screw rotor (40), the screw rotor (40) is rotated. The required load can be reduced. Therefore, it is possible to avoid the drive mechanism (15) from being overloaded when the single screw compressor is started.
また、このように駆動機構(15)の起動時に圧縮比を最低圧縮比とすることで、圧縮室(23)における、いわゆる液圧縮現象を回避できる。この点について具体的に説明する。例えば冷凍装置(空気調和装置や冷却機等)の冷媒回路にシングルスクリュー圧縮機を適用する場合、シングルスクリュー圧縮機の停止時には、圧縮室(23)の吸入側の流体(冷媒)が凝縮して液状態となることがある。このような状態から駆動機構(15)を起動すると、圧縮室(23)に吸入された液冷媒を圧縮してしまうことがある。このような液圧縮現象により、駆動機構(15)の負荷が更に増大してしまったり、シングルスクリュー圧縮機の部品が破壊してしまったりする虞がある。これに対し、本発明では、シングルスクリュー圧縮機の起動時に圧縮比を最低の圧縮比としているため、このような液圧縮現象を未然に回避できる。 Also, the so-called liquid compression phenomenon in the compression chamber (23) can be avoided by setting the compression ratio to the lowest compression ratio when the drive mechanism (15) is started. This point will be specifically described. For example, when a single screw compressor is applied to the refrigerant circuit of a refrigeration system (air conditioner, cooler, etc.), when the single screw compressor is stopped, the fluid (refrigerant) on the suction side of the compression chamber (23) is condensed. May be liquid. When the drive mechanism (15) is started from such a state, the liquid refrigerant sucked into the compression chamber (23) may be compressed. Such a liquid compression phenomenon may further increase the load on the drive mechanism (15) or may destroy the components of the single screw compressor. In contrast, in the present invention, since the compression ratio is set to the lowest compression ratio when the single screw compressor is started, such a liquid compression phenomenon can be avoided in advance.
第2の発明では、スライドバルブ(4)を第1位置(スクリューロータ(40)の吸入側に最も近くなる位置)に変位させてから、駆動機構(15)を起動するようにしている。このため、シングルスクリュー圧縮機の起動時には、圧縮比を確実に最低圧縮比とでき、上述した本発明の効果を奏することができる。 In the second invention, the drive mechanism (15) is started after the slide valve (4) is displaced to the first position (position closest to the suction side of the screw rotor (40)). For this reason, at the time of starting of a single screw compressor, a compression ratio can be reliably made into the minimum compression ratio, and there can exist the effect of this invention mentioned above.
第3の発明では、付勢機構(10b)によってスライドバルブ(4)を第1位置側に付勢し、このスライドバルブ(4)を当接部によって第1位置に保持させるようにしている。このため、比較的シンプルな構造を用いながら、シングルスクリュー圧縮機の起動時における圧縮比を最低圧縮比とすることができる。 In the third invention, the slide valve (4) is biased to the first position side by the biasing mechanism (10b), and the slide valve (4) is held at the first position by the contact portion. For this reason, the compression ratio at the time of starting of a single screw compressor can be made into the minimum compression ratio, using a comparatively simple structure.
第4の発明では、圧縮室(23)の吸入側の流体と吐出側の流体との間の差圧を利用して、圧縮室(23)の圧縮比を適宜調整することができる。このため、このシングルスクリュー圧縮機が適用される冷凍装置の運転条件(冷却対象の負荷や外気温度等)に応じて、最適な効率が得られるように圧縮比を調整することができる。 In the fourth aspect of the invention, the compression ratio of the compression chamber (23) can be adjusted as appropriate using the differential pressure between the suction side fluid and the discharge side fluid of the compression chamber (23). For this reason, a compression ratio can be adjusted so that optimal efficiency may be obtained according to the operating conditions (the load of cooling object, the outside air temperature, etc.) of the refrigerating device to which this single screw compressor is applied.
また、本発明では、シングルスクリュー圧縮機の停止直前に、上述した差圧を利用してスライドバルブ(4)を第1位置に変位させている。このため、その後にシングルスクリュー圧縮機を再び運転させる際には、差圧を利用してスライドバルブ(4)を変位させることなく、圧縮比を確実に最低の圧縮比とすることができる。 In the present invention, the slide valve (4) is displaced to the first position using the above-described differential pressure immediately before the single screw compressor is stopped. For this reason, when the single screw compressor is operated again thereafter, the compression ratio can be reliably set to the lowest compression ratio without displacing the slide valve (4) using the differential pressure.
第5の発明では、シングルスクリュー圧縮機の起動時における圧縮比(最低圧縮比)を、定常運転時の圧縮比よりも小さくしているので、駆動機構(15)の起動時における負荷を抑えることができる。特に、第6の発明では、シングルスクリュー圧縮機の起動時における圧縮比(最低圧縮比)を、1.0としているので、駆動機構(15)の起動時における負荷を最小限に抑えることができる。 In the fifth invention, since the compression ratio (minimum compression ratio) at the start of the single screw compressor is made smaller than the compression ratio at the time of steady operation, the load at the start of the drive mechanism (15) is suppressed. Can do. In particular, in the sixth invention, since the compression ratio (minimum compression ratio) at the start of the single screw compressor is 1.0, the load at the start of the drive mechanism (15) can be minimized. .
以下、本発明の実施形態を図面に基づいて詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
本発明に係るシングルスクリュー圧縮機(1)(以下、単にスクリュー圧縮機という)は、比較的大規模なビル等の室内の空調を行うためのチリングユニットに適用されている。このチリングユニットは、冷媒回路の冷媒を循環させて蒸気圧縮式の冷凍サイクルを行う冷凍装置を構成しており、この冷媒回路にスクリュー圧縮機(1)が接続されている。 A single screw compressor (1) according to the present invention (hereinafter simply referred to as a screw compressor) is applied to a chilling unit for air conditioning a room in a relatively large building or the like. This chilling unit constitutes a refrigeration apparatus that performs a vapor compression refrigeration cycle by circulating the refrigerant in the refrigerant circuit, and a screw compressor (1) is connected to the refrigerant circuit.
スクリュー圧縮機(1)は、圧縮機構(20)と、圧縮機構(20)を駆動するための駆動機構(15)と、圧縮機構(20)の容積比VIを調整するための可変VI機構(3)とを備えている。また、スクリュー圧縮機(1)は、圧縮機構(20)及び駆動機構(15)を収容するケーシング(30)を備えている。 The screw compressor (1) includes a compression mechanism (20), a drive mechanism (15) for driving the compression mechanism (20), and a variable VI mechanism (for adjusting the volume ratio VI of the compression mechanism (20)). And 3). The screw compressor (1) includes a casing (30) that houses the compression mechanism (20) and the drive mechanism (15).
圧縮機構(20)は、図1~図3に示すように、ケーシング(30)内に形成されたシリンダ壁(31)と、このシリンダ壁(31)の中に回転可能に配置された1つのスクリューロータ(40)と、このスクリューロータ(40)に噛み合う2つのゲートロータ(50)とを備えている。 As shown in FIGS. 1 to 3, the compression mechanism (20) includes a cylinder wall (31) formed in the casing (30) and one of the cylinder walls (31) rotatably disposed in the cylinder wall (31). A screw rotor (40) and two gate rotors (50) meshing with the screw rotor (40) are provided.
ケーシング(30)内には、圧縮機構(20)の吸入口(24)に臨む吸入室(S1)と、圧縮機構(20)の吐出口(25)に臨む吐出室(S2)とが区画形成されている。上記シリンダ壁(31)における周方向の2カ所には、径方向外側に膨出するとともに上記吸入室(S1)と吐出室(S2)とを連通するように連通部(32)が形成されている。この連通部(32)には、シリンダ壁(31)の軸方向沿いにのびるスライド溝(33)が含まれ、このスライド溝(33)に、後述するスライドバルブ(4)が軸方向へ移動可能に装着されている。なお、上記吐出口(25)には、スライドバルブ(4)に形成されるバルブ側吐出口(27)と、シリンダ壁(31)に形成されるシリンダ側吐出口(28)とが含まれている。 The casing (30) is divided into a suction chamber (S1) facing the suction port (24) of the compression mechanism (20) and a discharge chamber (S2) facing the discharge port (25) of the compression mechanism (20). Has been. A communication portion (32) is formed at two locations in the circumferential direction of the cylinder wall (31) so as to bulge radially outward and to connect the suction chamber (S1) and the discharge chamber (S2). Yes. The communication part (32) includes a slide groove (33) extending along the axial direction of the cylinder wall (31), and a slide valve (4) described later can be moved in the axial direction in the slide groove (33). It is attached to. The discharge port (25) includes a valve side discharge port (27) formed in the slide valve (4) and a cylinder side discharge port (28) formed in the cylinder wall (31). Yes.
駆動機構(15)は、スクリューロータ(40)に挿通する駆動軸(21)と、この駆動軸(21)を回転させる電動機(16)とを有している。スクリューロータ(40)と駆動軸(21)とは、キー(22)によって連結されている。これにより、スクリューロータ(40)は、駆動機構(15)によって回転駆動されるようになっている。 The drive mechanism (15) has a drive shaft (21) inserted through the screw rotor (40) and an electric motor (16) that rotates the drive shaft (21). The screw rotor (40) and the drive shaft (21) are connected by a key (22). Thereby, the screw rotor (40) is rotationally driven by the drive mechanism (15).
駆動軸(21)は、スクリューロータ(40)と同軸上に配置されている。駆動軸(21)の先端部は、圧縮機構(20)の吐出側(図1における駆動軸(21)の軸方向を左右方向とした場合の右側)に位置するベアリングホルダ(60)に回転自在に支持されている。このベアリングホルダ(60)は、ボールベアリング(61)を介して駆動軸(21)を支持している。また、スクリューロータ(40)は、シリンダ壁(31)に回転可能に嵌合しており、その外周面がシリンダ壁(31)の内周面と油膜を介して摺接している。 The drive shaft (21) is arranged coaxially with the screw rotor (40). The tip of the drive shaft (21) is freely rotatable by a bearing holder (60) located on the discharge side of the compression mechanism (20) (the right side when the axial direction of the drive shaft (21) in FIG. 1 is the left-right direction). It is supported by. The bearing holder (60) supports the drive shaft (21) via a ball bearing (61). The screw rotor (40) is rotatably fitted to the cylinder wall (31), and its outer peripheral surface is in sliding contact with the inner peripheral surface of the cylinder wall (31) via an oil film.
電動機(16)は、インバータ制御により回転速度を調整することができるように構成されている。このことにより、スクリュー圧縮機(1)は、電動機(16)の回転速度を調整して運転容量を変更することができる。スクリュー圧縮機(1)の運転容量(単位時間当たりに圧縮機構(20)から吐出される冷媒の吐出量)は、冷媒回路の利用側の負荷に応じて制御される。その際、可変VI機構(3)のスライドバルブ(4)は、利用側の負荷に応じて制御される運転容量に対して、最適の圧縮効率が得られる容積比(圧縮比)になるように制御される。具体的には、運転状態が定格負荷(100%負荷)状態であるか部分負荷状態であるかによって変化する運転容量に応じて、スライドバルブ(4)は、スクリューロータ(40)の軸方向へ位置が変化する。なお、スクリュー圧縮機(1)において、スライドバルブ(4)は、定格負荷の運転状態(図1の状態)と部分負荷の運転状態(図2の状態)とを比較すると、負荷の小さい運転状態の方が上記シリンダ側吐出口(28)の面積が大きくなるように、図1において左側(吸入側)へ位置が変化する。 The electric motor (16) is configured to be able to adjust the rotation speed by inverter control. Thus, the screw compressor (1) can change the operating capacity by adjusting the rotational speed of the electric motor (16). The operating capacity of the screw compressor (1) (the amount of refrigerant discharged from the compression mechanism (20) per unit time) is controlled according to the load on the usage side of the refrigerant circuit. At that time, the slide valve (4) of the variable VI mechanism (3) has a volume ratio (compression ratio) at which optimum compression efficiency is obtained with respect to the operating capacity controlled according to the load on the use side. Be controlled. Specifically, the slide valve (4) moves in the axial direction of the screw rotor (40) according to the operating capacity that changes depending on whether the operating state is a rated load (100% load) state or a partial load state. The position changes. In the screw compressor (1), when the slide valve (4) is compared with the rated load operating state (the state shown in FIG. 1) and the partial load operating state (the state shown in FIG. 2), In FIG. 1, the position changes to the left side (suction side) so that the area of the cylinder side discharge port (28) becomes larger.
図4,図5に示すスクリューロータ(40)は、概ね円柱状に形成された金属製の部材である。スクリューロータ(40)の外周面には、スクリューロータ(40)の一端(流体(冷媒)の吸入側の端部)から他端(吐出側の端部)へ向かって螺旋状に延びる螺旋溝(41)が複数本(本実施形態では、6本)形成されている。 The screw rotor (40) shown in FIGS. 4 and 5 is a metal member formed in a substantially cylindrical shape. On the outer peripheral surface of the screw rotor (40), a spiral groove extending spirally from one end of the screw rotor (40) (end on the fluid (refrigerant) suction side) to the other end (end on the discharge side) 41) are formed (six in this embodiment).
スクリューロータ(40)の各螺旋溝(41)は、図5における左端(吸入側の端部)が始端となり、同図における右端が終端(流体の吐出側)となっている。また、スクリューロータ(40)は、同図における左端部がテーパー状に形成されている。図5に示すスクリューロータ(40)では、テーパー面状に形成されたその左端面に螺旋溝(41)の始端が開口する一方、その右端面に螺旋溝(41)の終端は開口していない。スクリューロータ(40)の螺旋溝(41)は、吸入側端部において吸入室(S1)に開放されており、この開放部分が上記圧縮機構(20)の吸入口(24)になっている。 Each spiral groove (41) of the screw rotor (40) has a left end (end portion on the suction side) in FIG. 5 as a start end and a right end in the drawing ends (end on the fluid discharge side). Further, the screw rotor (40) has a tapered left end in the figure. In the screw rotor (40) shown in FIG. 5, the start end of the spiral groove (41) is opened at the left end face formed in a tapered surface, while the end of the spiral groove (41) is not opened at the right end face. . The spiral groove (41) of the screw rotor (40) is opened to the suction chamber (S1) at the suction side end, and this open part is the suction port (24) of the compression mechanism (20).
各ゲートロータ(50)は、樹脂製の部材である。各ゲートロータ(50)には、長方形板状に形成された複数枚(本実施形態では、11枚)のゲート(51)が放射状に設けられている。各ゲートロータ(50)は、シリンダ壁(31)の外側に、スクリューロータ(40)の回転軸に対して軸対称となるように配置されている。つまり、本実施形態のスクリュー圧縮機(1)では、二つのゲートロータ(50)が、スクリューロータ(40)の回転中心軸周りに等角度間隔(本実施形態では180°間隔)で配置されている。各ゲートロータ(50)の軸心は、スクリューロータ(40)の軸心と直交している。各ゲートロータ(50)は、ゲート(51)がシリンダ壁(31)の一部(図示せず)を貫通してスクリューロータ(40)の螺旋溝(41)に噛み合うように配置されている。 Each gate rotor (50) is a resin member. Each gate rotor (50) is provided with a plurality of (11 in this embodiment) gates (51) formed in a rectangular plate shape in a radial pattern. Each gate rotor (50) is arranged outside the cylinder wall (31) so as to be axially symmetric with respect to the rotational axis of the screw rotor (40). That is, in the screw compressor (1) of the present embodiment, the two gate rotors (50) are arranged at equiangular intervals (180 ° intervals in the present embodiment) around the rotation center axis of the screw rotor (40). Yes. The axis of each gate rotor (50) is orthogonal to the axis of the screw rotor (40). Each gate rotor (50) is arranged so that the gate (51) penetrates a part (not shown) of the cylinder wall (31) and meshes with the spiral groove (41) of the screw rotor (40).
ゲートロータ(50)は、金属製のロータ支持部材(55)に取り付けられている(図4を参照)。ロータ支持部材(55)は、基部(56)とアーム部(57)と軸部(58)とを備えている。基部(56)は、やや肉厚の円板状に形成されている。アーム部(57)は、ゲートロータ(50)のゲート(51)と同数だけ設けられており、基部(56)の外周面から外側へ向かって放射状に延びている。軸部(58)は、棒状に形成されて基部(56)に立設されている。軸部(58)の中心軸は、基部(56)の中心軸と一致している。ゲートロータ(50)は、基部(56)及びアーム部(57)における軸部(58)とは反対側の面に取り付けられている。各アーム部(57)は、ゲート(51)の背面に当接している。 The gate rotor (50) is attached to a metal rotor support member (55) (see FIG. 4). The rotor support member (55) includes a base portion (56), an arm portion (57), and a shaft portion (58). The base (56) is formed in a slightly thick disk shape. The same number of arms (57) as the gates (51) of the gate rotor (50) are provided and extend radially outward from the outer peripheral surface of the base (56). The shaft portion (58) is formed in a rod shape and is erected on the base portion (56). The central axis of the shaft portion (58) coincides with the central axis of the base portion (56). The gate rotor (50) is attached to a surface of the base portion (56) and the arm portion (57) opposite to the shaft portion (58). Each arm part (57) is in contact with the back surface of the gate (51).
ゲートロータ(50)が取り付けられたロータ支持部材(55)は、シリンダ壁(31)に隣接してケーシング(30)内に区画形成されたゲートロータ室(90)に収容されている(図3を参照)。図3におけるスクリューロータ(40)の右側に配置されたロータ支持部材(55)は、ゲートロータ(50)が下端側となる姿勢で設置されている。一方、同図におけるスクリューロータ(40)の左側に配置されたロータ支持部材(55)は、ゲートロータ(50)が上端側となる姿勢で設置されている。各ロータ支持部材(55)の軸部(58)は、ゲートロータ室(90)内の軸受ハウジング(91)にボールベアリング(92,93)を介して回転自在に支持されている。なお、各ゲートロータ室(90)は、吸入室(S1)に連通している。 The rotor support member (55) to which the gate rotor (50) is attached is accommodated in a gate rotor chamber (90) defined in the casing (30) adjacent to the cylinder wall (31) (FIG. 3). See). The rotor support member (55) disposed on the right side of the screw rotor (40) in FIG. 3 is installed in such a posture that the gate rotor (50) is on the lower end side. On the other hand, the rotor support member (55) disposed on the left side of the screw rotor (40) in the figure is installed in such a posture that the gate rotor (50) is on the upper end side. The shaft portion (58) of each rotor support member (55) is rotatably supported by a bearing housing (91) in the gate rotor chamber (90) via ball bearings (92, 93). Each gate rotor chamber (90) communicates with the suction chamber (S1).
圧縮機構(20)では、シリンダ壁(31)の内周面と、スクリューロータ(40)の螺旋溝(41)と、ゲートロータ(50)のゲート(51)とによって囲まれた空間が圧縮室(23)になる。圧縮室(23)は、図3における水平方向の中心線よりも上側に位置する第1圧縮室(23a)と、その中心線よりも下側に位置する第2圧縮室(23b)とから構成されている(図5を参照)。 In the compression mechanism (20), a space surrounded by the inner peripheral surface of the cylinder wall (31), the spiral groove (41) of the screw rotor (40), and the gate (51) of the gate rotor (50) is compressed. (23) The compression chamber (23) includes a first compression chamber (23a) located above the horizontal center line in FIG. 3 and a second compression chamber (23b) located below the center line. (See FIG. 5).
上述したように、スクリュー圧縮機(1)は、圧縮機構(20)の容積比VIを調整するための可変VI機構(調整機構)(3)を備えている。この容積比VIは、圧縮機構(20)における吐出容積Vdに対する吸入容積Vsの比(Vs/Vd)を意味し、換言すると、圧縮機構(20)の圧縮比を意味する。 As described above, the screw compressor (1) includes the variable VI mechanism (adjustment mechanism) (3) for adjusting the volume ratio VI of the compression mechanism (20). The volume ratio VI means the ratio (Vs / Vd) of the suction volume Vs to the discharge volume Vd in the compression mechanism (20), in other words, the compression ratio of the compression mechanism (20).
可変VI機構(3)は、上述したスライド溝(33)及びスライドバルブ(4)と、スライド溝(33)内のスライドバルブ(4)の位置を変更するためのバルブ変位機構(18)とを有している。更に、バルブ変位機構(18)は、油圧シリンダ(5)と圧力調整機構(70)とを有している(図1及び図2を参照)。 The variable VI mechanism (3) includes the above-described slide groove (33) and slide valve (4), and a valve displacement mechanism (18) for changing the position of the slide valve (4) in the slide groove (33). Have. Furthermore, the valve displacement mechanism (18) has a hydraulic cylinder (5) and a pressure adjustment mechanism (70) (see FIGS. 1 and 2).
スライドバルブ(4)は、第1圧縮室(23a)と第2圧縮室(23b)とにそれぞれ対応するように、双方の圧縮室(23a,23b)に1つずつ設けられている。スライドバルブ(4)は、スライド溝(33)に摺動自在に嵌合している。スライド溝(33)内において、スライドバルブ(4)は、スクリューロータ(40)の吸入側(吸入口(24))に最も近づく位置(第1位置)と、吸入口(24)から最も離れる位置(第2位置)との間を進退自在に構成されている。なお、スライドバルブ(4)が第1位置にあると、スライド溝(33)の軸方向一端側(吸入側)の内壁と、スライドバルブ(4)の軸方向一端側の端部とが接触する。つまり、シリンダ壁(31)には、スライドバルブ(4)を第1位置で保持するように、スライドバルブ(4)と当接する当接部(31a)が形成されている。 One slide valve (4) is provided in each of the compression chambers (23a, 23b) so as to correspond to the first compression chamber (23a) and the second compression chamber (23b), respectively. The slide valve (4) is slidably fitted in the slide groove (33). In the slide groove (33), the slide valve (4) is located closest to the suction side (suction port (24)) of the screw rotor (40) (first position) and farthest from the suction port (24). It is configured to be able to advance and retreat between (second position). When the slide valve (4) is in the first position, the inner wall on one end side (suction side) in the axial direction of the slide groove (33) comes into contact with the end portion on one end side in the axial direction of the slide valve (4). . That is, the cylinder wall (31) is formed with a contact portion (31a) that contacts the slide valve (4) so as to hold the slide valve (4) in the first position.
また、スライドバルブ(4)の軸方向の他端部には、軸方向に対して斜めに傾斜する傾斜面(4a)が形成されている(図7(A)を参照)。この傾斜面(4a)は、スクリューロータ(40)の回転方向(図7(A)に示す矢印方向)に進むにつれて、吐出口(25)の開口幅を拡大させるように形成されている。 Further, an inclined surface (4a) that is inclined with respect to the axial direction is formed at the other axial end of the slide valve (4) (see FIG. 7A). The inclined surface (4a) is formed so as to increase the opening width of the discharge port (25) as it proceeds in the rotation direction of the screw rotor (40) (the arrow direction shown in FIG. 7A).
圧縮機構(20)では、スライドバルブ(4)の位置に応じて、吐出口(25)の開口面積が変化する(図7、図8、及び図10を参照)。これにより、圧縮室(23a,23b)と吐出口(25)との連通位置が変更される。その結果、圧縮室(23a,23b)から冷媒が吐出される吐出行程のタイミングが調整され、容積比VIが調整される。なお、上述したシリンダ側吐出口(28)は、スライドバルブ(4)を第2位置とした時を基準に、開口形状が定められている。具体的に、シリンダ側吐出口(28)は、スライドバルブ(4)の位置が、第1位置から第2位置までの間のいずれの位置であっても、スライドバルブ(4)に閉塞されずに開放されて、冷媒が吐出可能に構成されている。 In the compression mechanism (20), the opening area of the discharge port (25) changes according to the position of the slide valve (4) (see FIGS. 7, 8, and 10). As a result, the communication position between the compression chamber (23a, 23b) and the discharge port (25) is changed. As a result, the timing of the discharge stroke in which the refrigerant is discharged from the compression chambers (23a, 23b) is adjusted, and the volume ratio VI is adjusted. The cylinder-side discharge port (28) described above has an opening shape with reference to the time when the slide valve (4) is in the second position. Specifically, the cylinder-side discharge port (28) is not blocked by the slide valve (4) regardless of the position of the slide valve (4) between the first position and the second position. And the refrigerant can be discharged.
スライドバルブ(4)が図7に示す第2位置にあると、吸入口(24)から最も離れた位置(吐出室(S2)に最も近い位置)において、圧縮室(23a,23b)と吐出口(25)とが連通する。これにより、圧縮室(23a,23b)の吐出行程の開始のタイミング(圧縮行程の終了のタイミング)が最も遅くなり、容積比VIが最大の容積比VImax(即ち、最大の圧縮比)となる。一方、スライドバルブ(4)が図10に示す第1位置にあると、吸入口(24)から最も近い位置において、圧縮室(23a,23b)と吐出口(25)とが連通する。これにより、圧縮室(23a,23b)の吐出行程の開始のタイミング(圧縮行程の終了のタイミング)が最も早くなり、容積比VIが最低の容積比VImin(即ち、最低の圧縮比)となる。 When the slide valve (4) is in the second position shown in FIG. 7, the compression chamber (23a, 23b) and the discharge port are located at the position farthest from the suction port (24) (the position closest to the discharge chamber (S2)). (25) communicates. As a result, the discharge stroke start timing (compression stroke end timing) of the compression chambers (23a, 23b) becomes the latest, and the volume ratio VI becomes the maximum volume ratio VImax (that is, the maximum compression ratio). On the other hand, when the slide valve (4) is in the first position shown in FIG. 10, the compression chambers (23a, 23b) and the discharge port (25) communicate with each other at a position closest to the suction port (24). As a result, the discharge stroke start timing (compression stroke end timing) of the compression chambers (23a, 23b) becomes the earliest, and the volume ratio VI becomes the lowest volume ratio VImin (that is, the lowest compression ratio).
油圧シリンダ(5)は、シリンダチューブ(6)と、このシリンダチューブ(6)内に装填されたピストン(7)と、このピストン(7)のピストンロッド(8)に連結されたアーム(9)と、このアーム(9)とスライドバルブ(4)とを連結する連結ロッド(10a)と、アーム(9)を図1の左方向(アーム(9)をケーシング(30)に引き寄せる方向)に付勢するスプリング(10b)とを備えている。スプリング(10b)は、スライドバルブ(4)をスクリューロータ(40)の吸入側に付勢する付勢機構を構成している。 The hydraulic cylinder (5) has a cylinder tube (6), a piston (7) loaded in the cylinder tube (6), and an arm (9) connected to the piston rod (8) of the piston (7). And a connecting rod (10a) for connecting the arm (9) and the slide valve (4), and the arm (9) in the left direction of FIG. 1 (direction in which the arm (9) is pulled toward the casing (30)). And a spring (10b). The spring (10b) constitutes a biasing mechanism that biases the slide valve (4) toward the suction side of the screw rotor (40).
シリンダチューブ(6)の内部には、ピストン(7)によって区画される2つのシリンダ室(11,12)が形成されている。具体的に、ピストン(7)の軸方向の一端側(図1におけるピストン(7)の左側)には、第1シリンダ室(11)が形成され、ピストン(7)の軸方向の他端側(図1におけるピストン(7)の右側)には、第2シリンダ室(12)が形成されている。両者のシリンダ室(11,12)の内部の圧力は、基本的には、高圧冷媒(吐出冷媒)と概ね同等の圧力となっている。 Two cylinder chambers (11, 12) defined by the piston (7) are formed inside the cylinder tube (6). Specifically, a first cylinder chamber (11) is formed on one end side in the axial direction of the piston (7) (left side of the piston (7) in FIG. 1), and the other end side in the axial direction of the piston (7). A second cylinder chamber (12) is formed on the right side of the piston (7) in FIG. The pressure inside the cylinder chambers (11, 12) is basically substantially equal to that of the high-pressure refrigerant (discharge refrigerant).
圧力調整機構(70)は、圧縮室(23)の吸入側の冷媒の圧力と、圧縮室(23)の吐出側の圧力との差を利用して、スライドバルブ(4)を変位させるものである。圧力調整機構(70)は、第1から第3までの連通管(71,72,73)と、各連通管(71,72,73)に対応する第1から第3までの開閉弁(74,75,76)とを有している。各連通管(71,72,73)は、一端側が第2シリンダ室(12)に接続し、他端側が吸入室(S1)に連通している。第2シリンダ室(12)では、第1連通管(71)の接続口が、第2連通管(72)の接続口よりもピストン(7)寄り設けられている。また、第2シリンダ室(12)では、第2連通管(72)の接続口が、第3連通管(73)の接続口よりもピストン(7)寄りに設けられている。各開閉弁(74,75,76)は、対応する連通管(71,72,73)を開閉するための電磁弁で構成されている。また、スクリュー圧縮機(1)は、各開閉弁(74,75,76)の開閉状態や、電動機(16)の運転状態(電動機(16)のON/OFFや運転周波数)を制御するためのコントローラ(制御部)(80))を備えている(図1及び図2を参照)。 The pressure adjustment mechanism (70) displaces the slide valve (4) by utilizing the difference between the refrigerant pressure on the suction side of the compression chamber (23) and the pressure on the discharge side of the compression chamber (23). is there. The pressure adjustment mechanism (70) includes first to third communication pipes (71, 72, 73) and first to third on-off valves (74, 74) corresponding to the communication pipes (71, 72, 73). , 75, 76). Each communication pipe (71, 72, 73) has one end connected to the second cylinder chamber (12) and the other end connected to the suction chamber (S1). In the second cylinder chamber (12), the connection port of the first communication pipe (71) is provided closer to the piston (7) than the connection port of the second communication pipe (72). In the second cylinder chamber (12), the connection port of the second communication pipe (72) is provided closer to the piston (7) than the connection port of the third communication pipe (73). Each on-off valve (74, 75, 76) is composed of an electromagnetic valve for opening and closing the corresponding communication pipe (71, 72, 73). The screw compressor (1) controls the open / close state of each open / close valve (74, 75, 76) and the operating state of the electric motor (16) (ON / OFF of the electric motor (16) and operating frequency). A controller (control unit) (80)) (see FIGS. 1 and 2).
本実施形態のスクリュー圧縮機(1)は、スクリューロータ(40)の回転数が所定の回転数に至る定常運転時に、容積比VIを適宜変更するように構成されている。具体的に、スクリュー圧縮機(1)の定常運転時には、冷媒回路の利用側の負荷に応じて圧縮機構(20)の運転容量が変更されるが、この運転容量の変化に対応するように容積比VIが変更される。 The screw compressor (1) of the present embodiment is configured to appropriately change the volume ratio VI during steady operation when the rotational speed of the screw rotor (40) reaches a predetermined rotational speed. Specifically, during the steady operation of the screw compressor (1), the operating capacity of the compression mechanism (20) is changed in accordance with the load on the usage side of the refrigerant circuit. The ratio VI is changed.
より詳細には、例えば利用側の負荷が定格の負荷(100%負荷)である場合、駆動軸(21)の回転数が比較的大きくなって運転容量も比較的大きくなる。この場合、容積比VIが最大容積比VImax(例えばVImax=3.0)となるように、スライドバルブ(4)の位置が調整される。また、例えば利用側の負荷が部分負荷である場合、駆動軸(21)の回転数が比較的小さくなって運転容量も比較的小さくなる。この場合、容積比VIは、最大容積比VImaxよりも小さい所定の容積比(例えば中間容積比VImid=1.5)となるように、スライドバルブ(4)の位置が調整される。以上のように、スクリュー圧縮機(1)の定常運転時には、圧縮機構(20)の容積比VIが所定の制御範囲(例えばVI=1.5~3.0の範囲)で調整される。 More specifically, for example, when the load on the use side is a rated load (100% load), the rotational speed of the drive shaft (21) is relatively large and the operation capacity is also relatively large. In this case, the position of the slide valve (4) is adjusted so that the volume ratio VI becomes the maximum volume ratio VImax (for example, VImax = 3.0). For example, when the load on the use side is a partial load, the rotational speed of the drive shaft (21) is relatively small and the operation capacity is also relatively small. In this case, the position of the slide valve (4) is adjusted so that the volume ratio VI becomes a predetermined volume ratio smaller than the maximum volume ratio VImax (for example, the intermediate volume ratio VImid = 1.5). As described above, during the steady operation of the screw compressor (1), the volume ratio VI of the compression mechanism (20) is adjusted within a predetermined control range (for example, a range of VI = 1.5 to 3.0).
また、本実施形態では、スクリュー圧縮機(1)の起動時に、容積比VIが最低の容積比に調整される。具体的に、本実施形態では、スクリュー圧縮機(1)が停止して圧縮室(23)の吸入側の圧力と吐出側の圧力との差がなくなることで、スプリング(10b)に付勢された状態のスライドバルブ(4)が当接部(31a)に当接して第1位置で保持される。その結果、その後、コントローラ(80)によって電動機(16)がオンされる時点においては、容積比VIが最低容積比VIminとなる。以上のように、本実施形態では、スプリング(10b)と当接部(31a)とが、スクリュー圧縮機(1)の起動時に、スライドバルブ(4)を第1位置に変位させるための変位部を構成している。 In this embodiment, the volume ratio VI is adjusted to the lowest volume ratio when the screw compressor (1) is started. Specifically, in this embodiment, the screw compressor (1) is stopped, and the difference between the pressure on the suction side and the pressure on the discharge side of the compression chamber (23) is eliminated, so that the spring (10b) is urged. The slide valve (4) in the state of contact is brought into contact with the contact portion (31a) and held at the first position. As a result, after that, when the electric motor (16) is turned on by the controller (80), the volume ratio VI becomes the minimum volume ratio VImin. As described above, in this embodiment, the spring (10b) and the contact portion (31a) are the displacement portions for displacing the slide valve (4) to the first position when the screw compressor (1) is started. Is configured.
なお、本実施形態の最適容積比VIminは、定常運転での容積比VIの制御範囲(VI=1.5~3.0の範囲)よりも小さくなっている。また、本実施形態では、最適容積比VIminが1.0に設定されている。従って、スライドバルブ(4)を第1位置に保持した状態で、電動機(16)がオンされても、圧縮機構(20)では冷媒が実質的に圧縮されないことになる(詳細は後述する)。 Note that the optimum volume ratio VImin of the present embodiment is smaller than the control range (VI = 1.5 to 3.0) of the volume ratio VI in steady operation. In the present embodiment, the optimum volume ratio VImin is set to 1.0. Therefore, even if the electric motor (16) is turned on with the slide valve (4) held in the first position, the refrigerant is not substantially compressed by the compression mechanism (20) (details will be described later).
-運転動作-
スクリュー圧縮機(1)の運転動作について説明する。
-Driving operation-
The operation of the screw compressor (1) will be described.
〈基本的な運転動作〉
まず、スクリュー圧縮機(1)の基本的な運転動作について、図6を参照しながら説明する。
<Basic operation>
First, the basic operation of the screw compressor (1) will be described with reference to FIG.
運転中のスクリュー圧縮機(1)の圧縮機構(20)では、図6(A)に示す吸入行程、図6(B)に示す圧縮行程、及び図6(C)に示す吐出行程が、順に繰り返し行われる。以下の説明では、図6においてドットを付した圧縮室(23)に着目する。 In the compression mechanism (20) of the screw compressor (1) in operation, the suction stroke shown in FIG. 6 (A), the compression stroke shown in FIG. 6 (B), and the discharge stroke shown in FIG. Repeatedly. In the following description, attention is focused on the compression chamber (23) with dots in FIG.
図6(A)において、ドットを付した圧縮室(23)は、吸入室(S1)に連通している。また、この圧縮室(23)が形成されている螺旋溝(41)は、同図の下側に位置するゲートロータ(50)のゲート(51)と噛み合わされている。スクリューロータ(40)が回転すると、このゲート(51)が螺旋溝(41)の終端へ向かって相対的に移動し、それに伴って圧縮室(23)の容積が拡大する。その結果、吸入室(S1)の低圧ガス冷媒が吸入口(24)を通じて圧縮室(23)へ吸い込まれる。 In FIG. 6A, the compression chamber (23) with dots is in communication with the suction chamber (S1). Further, the spiral groove (41) in which the compression chamber (23) is formed meshes with the gate (51) of the gate rotor (50) located on the lower side of the figure. When the screw rotor (40) rotates, the gate (51) relatively moves toward the terminal end of the spiral groove (41), and the volume of the compression chamber (23) increases accordingly. As a result, the low-pressure gas refrigerant in the suction chamber (S1) is sucked into the compression chamber (23) through the suction port (24).
スクリューロータ(40)が更に回転すると、図6(B)の状態となる。同図において、ドットを付した圧縮室(23)は、閉じきり状態となっている。つまり、この圧縮室(23)が形成されている螺旋溝(41)は、同図の上側に位置するゲートロータ(50)のゲート(51)と噛み合わされ、このゲート(51)によって吸入室(S1)から仕切られている。そして、スクリューロータ(40)の回転に伴ってゲート(51)が螺旋溝(41)の終端へ向かって移動すると、圧縮室(23)の容積が次第に縮小していく。その結果、圧縮室(23)内のガス冷媒が圧縮される。 When the screw rotor (40) further rotates, the state shown in FIG. 6 (B) is obtained. In the figure, the compression chamber (23) to which dots are attached is completely closed. That is, the spiral groove (41) in which the compression chamber (23) is formed meshes with the gate (51) of the gate rotor (50) located on the upper side of the drawing, and the suction chamber (51) is formed by the gate (51). It is partitioned from S1). Then, when the gate (51) moves toward the end of the spiral groove (41) as the screw rotor (40) rotates, the volume of the compression chamber (23) gradually decreases. As a result, the gas refrigerant in the compression chamber (23) is compressed.
スクリューロータ(40)が更に回転すると、図6(C)の状態となる。同図において、ドットを付した圧縮室(23)は、吐出口(25)を介して吐出室(S2)と連通した状態となっている。そして、スクリューロータ(40)の回転に伴ってゲート(51)が螺旋溝(41)の終端へ向かって移動すると、圧縮された高圧ガス冷媒が圧縮室(23)から吐出室(S2)へ押し出されていく。 When the screw rotor (40) further rotates, the state shown in FIG. 6 (C) is obtained. In the figure, the compression chamber (23) with dots is in communication with the discharge chamber (S2) via the discharge port (25). When the gate (51) moves toward the end of the spiral groove (41) as the screw rotor (40) rotates, the compressed high-pressure gas refrigerant is pushed out from the compression chamber (23) to the discharge chamber (S2). It will be.
〈定常運転時に容積比VIの調整動作〉
次に、スクリュー圧縮機(1)の定常運転時において、容積比VIを調整する動作について説明する。スクリュー圧縮機(1)の定常運転時には、最大VI運転と中間VI運転とが少なくとも実行可能となっている。
<Adjustment of volume ratio VI during steady operation>
Next, the operation for adjusting the volume ratio VI during steady operation of the screw compressor (1) will be described. At the time of steady operation of the screw compressor (1), at least the maximum VI operation and the intermediate VI operation can be performed.
[最大VI運転]
冷凍装置の負荷が定格負荷である場合、圧縮機構(20)の圧縮室(23)の容積比VIが最大容積比VImax(例えばVImax=3.0)に調整される。具体的に、冷凍装置の負荷が定格負荷であると、コントローラ(80)によって電動機(16)の運転周波数が最大周波数に制御され、駆動軸(21)の回転数が高速となる。その結果、圧縮機構(20)の運転容量も最大容量となる。また、コントローラ(80)によって、第1開閉弁(74)及び第2開閉弁(75)が閉状態に制御され、第3開閉弁(76)が開状態に制御される。
[Maximum VI operation]
When the load of the refrigeration apparatus is the rated load, the volume ratio VI of the compression chamber (23) of the compression mechanism (20) is adjusted to the maximum volume ratio VImax (for example, VImax = 3.0). Specifically, when the load of the refrigeration apparatus is the rated load, the controller (80) controls the operating frequency of the electric motor (16) to the maximum frequency, and the rotational speed of the drive shaft (21) becomes high. As a result, the operating capacity of the compression mechanism (20) is also the maximum capacity. Further, the controller (80) controls the first on-off valve (74) and the second on-off valve (75) to the closed state, and the third on-off valve (76) to the open state.
第3開閉弁(76)が開状態になると、吸入室(S1)と連通する第2シリンダ室(12)の内圧は、第1シリンダ室(11)の内圧と比較して相対的に低くなる。このため、ピストン(7)は、第2シリンダ室(12)側(図1における右側)に変位していく。図1に示すように、このピストン(7)が第3連通管(73)を塞ぐ位置にまで変位すると、第2シリンダ室(12)の圧力が上昇し、ピストン(7)が第1シリンダ室(11)側(図1における左側)に変位する。すると、第3連通管(73)の開口端が再び開放され、第2シリンダ室(12)の内圧が再び低下する。その結果、ピストン(7)は、再び第3連通管(73)の開口端を塞ぐ位置に変位する。以上のようにして、ピストン(7)は、実質的には、第3連通管(73)の開口端の近傍に保持される(図1を参照)。その結果、ピストン(7)と連結するスライドバルブ(4)は、吸入口(24)から最も離れる第2位置に保持される。 When the third on-off valve (76) is opened, the internal pressure of the second cylinder chamber (12) communicating with the suction chamber (S1) is relatively lower than the internal pressure of the first cylinder chamber (11). . For this reason, the piston (7) is displaced toward the second cylinder chamber (12) (the right side in FIG. 1). As shown in FIG. 1, when the piston (7) is displaced to a position where the third communication pipe (73) is closed, the pressure in the second cylinder chamber (12) rises and the piston (7) is moved into the first cylinder chamber. (11) Displace to the side (left side in FIG. 1). Then, the open end of the third communication pipe (73) is opened again, and the internal pressure of the second cylinder chamber (12) is reduced again. As a result, the piston (7) is displaced again to a position where it closes the open end of the third communication pipe (73). As described above, the piston (7) is substantially held near the opening end of the third communication pipe (73) (see FIG. 1). As a result, the slide valve (4) connected to the piston (7) is held at the second position farthest from the suction port (24).
図7に示すように、スライドバルブ(4)が第2位置にある状態では、吐出口(25)の開口面積が最も小さくなり、吐出行程の開始のタイミング(即ち、圧縮行程の終了のタイミング)が最も遅くなる。この点について、図7(A)に示す太線内の螺旋溝(41)(螺旋溝(41a))に着目しながら具体的に説明する。なお、図7(B)、図7(C)、図7(D)では、スライドバルブ(4)の図示を省略する一方、吐出口(25)を破線で表している。また、図7(B)、図7(C)、図7(D)では、着目する螺旋溝(41a)内に形成される圧縮室(23)にドットを付している。 As shown in FIG. 7, in the state where the slide valve (4) is in the second position, the opening area of the discharge port (25) becomes the smallest, and the start timing of the discharge stroke (that is, the end timing of the compression stroke). Is the slowest. This point will be specifically described while paying attention to the spiral groove (41) (spiral groove (41a)) in the thick line shown in FIG. In FIGS. 7B, 7C, and 7D, the slide valve (4) is not shown, while the discharge port (25) is indicated by a broken line. In FIGS. 7B, 7C, and 7D, dots are attached to the compression chamber (23) formed in the spiral groove (41a) of interest.
図7(A)の状態では、吸入口(24)と螺旋溝(41a)とが未だゲート(51)によって仕切られていない。また、螺旋溝(41a)と吐出口(25)とは、スライドバルブ(4)によって仕切られている。このため、図7(A)に示す状態の螺旋溝(41a)では、上述した吸入行程が行われる。 In the state of FIG. 7 (A), the inlet (24) and the spiral groove (41a) are not yet partitioned by the gate (51). Further, the spiral groove (41a) and the discharge port (25) are partitioned by the slide valve (4). Therefore, the above-described suction stroke is performed in the spiral groove (41a) in the state shown in FIG.
図7(A)の状態のスクリューロータ(40)が回転して図7(B)に示す状態になると、吸入口(24)と螺旋溝(41a)とがゲート(51)によって仕切られる。また、螺旋溝(41a)と吐出口(25)とは、スライドバルブ(4)によって仕切られている。このため、図7(B)に示す状態の螺旋溝(41a)では、吸入行程が終了し、上述した圧縮行程が開始される。 When the screw rotor (40) in the state of FIG. 7 (A) is rotated to the state shown in FIG. 7 (B), the inlet (24) and the spiral groove (41a) are partitioned by the gate (51). Further, the spiral groove (41a) and the discharge port (25) are partitioned by the slide valve (4). For this reason, in the spiral groove (41a) in the state shown in FIG. 7B, the suction stroke ends and the compression stroke described above is started.
図7(B)の状態のスクリューロータ(40)が回転すると、螺旋溝(41a)内の圧縮室(23)の容積が徐々に小さくなっていく。これにより、圧縮行程が継続して行われ、圧縮室(23)内の冷媒の圧力が高くなっていく。そして、スクリューロータ(40)が図7(C)に示す状態になると、圧縮室(23)と吐出口(25)とが連通する。その結果、圧縮行程が終了し、上述した吐出行程が開始される。以上のように、定格負荷での運転では、圧縮室(23)と吐出口(25)とが連通するタイミングが最も遅くなる。このため、吐出容量Vdが小さくなるため、容積比VIが最大容積比Vmaxとなる。 When the screw rotor (40) in the state of FIG. 7 (B) rotates, the volume of the compression chamber (23) in the spiral groove (41a) gradually decreases. As a result, the compression process is continued, and the pressure of the refrigerant in the compression chamber (23) increases. When the screw rotor (40) is in the state shown in FIG. 7 (C), the compression chamber (23) and the discharge port (25) communicate with each other. As a result, the compression stroke ends, and the discharge stroke described above is started. As described above, in the operation at the rated load, the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is the latest. For this reason, since the discharge capacity Vd becomes small, the volume ratio VI becomes the maximum volume ratio Vmax.
図7(D)に示すように、スクリューロータ(40)が更に回転すると、吐出口(25)から高圧ガス冷媒が流出していく。この吐出行程は、螺旋溝(41a)内の圧縮室(23)と吐出口(25)とが遮断されるまで行われる。 As shown in FIG. 7D, when the screw rotor (40) further rotates, the high-pressure gas refrigerant flows out from the discharge port (25). This discharge process is performed until the compression chamber (23) and the discharge port (25) in the spiral groove (41a) are shut off.
[中間VI運転]
冷凍装置の負荷が部分負荷である場合、圧縮機構(20)の圧縮室(23)の容積比VIが中間容積比VImid(例えばVImid=1.5)に調整される。具体的に、冷凍装置の負荷が部分負荷であると、コントローラ(80)によって電動機(16)の運転周波数が所定の周波数(上記最大周波数よりも小さい周波数)に制御され、駆動軸(21)の回転数が上記最大VI運転時よりも低速となる。その結果、圧縮機構(20)の運転容量も、最大VI運転より小さくなる。また、コントローラ(80)によって、第2開閉弁(75)が開状態に制御され、第1及び第3開閉弁(74,76)が閉状態に制御される。
[Intermediate VI operation]
When the load of the refrigeration apparatus is a partial load, the volume ratio VI of the compression chamber (23) of the compression mechanism (20) is adjusted to an intermediate volume ratio VImid (for example, VImid = 1.5). Specifically, when the load of the refrigeration apparatus is a partial load, the controller (80) controls the operating frequency of the electric motor (16) to a predetermined frequency (a frequency smaller than the maximum frequency), and the drive shaft (21) The rotational speed is lower than that during the maximum VI operation. As a result, the operating capacity of the compression mechanism (20) is also smaller than the maximum VI operation. Further, the controller (80) controls the second on-off valve (75) to the open state, and controls the first and third on-off valves (74, 76) to the closed state.
第2開閉弁(75)が開状態になると、吸入室(S1)と連通する第2シリンダ室(12)の内圧は、第1シリンダ室(11)の内圧と比較して相対的に低くなる。このため、ピストン(7)は、第2シリンダ室(12)側(図2における右側)に変位していく。図2に示すように、このピストン(7)が第2連通管(72)を塞ぐ位置にまで変位すると、第2シリンダ室(12)の圧力が上昇し、ピストン(7)が第1シリンダ室(11)側(図2における左側)に変位する。すると、第2連通管(72)の開口端が開放されることで、第2シリンダ室(12)の圧力が再び低下する。その結果、ピストン(7)は、再び第2連通管(72)の開口端を塞ぐ位置に変位する。以上のようにして、ピストン(7)は、実質的には、第2連通管(72)の開口端の近傍に保持される(図2を参照)。その結果、ピストン(7)と連結するスライドバルブ(4)は、第1位置と第2位置との間の所定の位置(中間位置)に保持される。 When the second on-off valve (75) is opened, the internal pressure of the second cylinder chamber (12) communicating with the suction chamber (S1) is relatively lower than the internal pressure of the first cylinder chamber (11). . For this reason, the piston (7) is displaced toward the second cylinder chamber (12) (the right side in FIG. 2). As shown in FIG. 2, when the piston (7) is displaced to a position where it closes the second communication pipe (72), the pressure in the second cylinder chamber (12) rises and the piston (7) is moved into the first cylinder chamber. (11) Displace to the side (left side in FIG. 2). Then, the opening end of the second communication pipe (72) is opened, so that the pressure in the second cylinder chamber (12) decreases again. As a result, the piston (7) is displaced again to a position where it closes the open end of the second communication pipe (72). As described above, the piston (7) is substantially held near the open end of the second communication pipe (72) (see FIG. 2). As a result, the slide valve (4) connected to the piston (7) is held at a predetermined position (intermediate position) between the first position and the second position.
図8に示すように、スライドバルブ(4)が中間位置にある状態では、吐出口(25)の開口面積も中間面積(最大面積と最小面積との間の所定の面積)となり、吐出行程の開始のタイミングは、定格負荷の運転時よりも遅くなる。 As shown in FIG. 8, when the slide valve (4) is in the middle position, the opening area of the discharge port (25) is also an intermediate area (a predetermined area between the maximum area and the minimum area), and the discharge stroke The start timing is later than during rated load operation.
図8(A)の状態では、吸入口(24)と螺旋溝(41a)とが未だゲート(51)によって仕切られていない。また、螺旋溝(41a)と吐出口(25)とは、スライドバルブ(4)によって仕切られている。このため、図8(A)に示す状態の螺旋溝(41a)では、上述した吸入行程が行われる。 In the state of FIG. 8 (A), the inlet (24) and the spiral groove (41a) are not yet partitioned by the gate (51). Further, the spiral groove (41a) and the discharge port (25) are partitioned by the slide valve (4). Therefore, the above-described suction stroke is performed in the spiral groove (41a) in the state shown in FIG.
図8(A)の状態のスクリューロータ(40)が回転して図8(B)に示す状態になると、吸入口(24)と螺旋溝(41a)とがゲート(51)によって仕切られる。また、螺旋溝(41a)と吐出口(25)とは、スライドバルブ(4)によって仕切られている。このため、図8(B)に示す状態の螺旋溝(41a)では、吸入行程が終了し、上述した圧縮行程が開始される。 When the screw rotor (40) in the state shown in FIG. 8 (A) rotates to reach the state shown in FIG. 8 (B), the suction port (24) and the spiral groove (41a) are partitioned by the gate (51). Further, the spiral groove (41a) and the discharge port (25) are partitioned by the slide valve (4). For this reason, in the spiral groove (41a) in the state shown in FIG. 8B, the suction stroke is completed and the compression stroke described above is started.
図8(B)の状態のスクリューロータ(40)が回転すると、螺旋溝(41a)内の圧縮室(23)の容積が徐々に小さくなっていく。これにより、圧縮行程が継続して行われ、圧縮室(23)内の冷媒の圧力が高くなっていく。そして、スクリューロータ(40)が図8(C)に示す状態になると、圧縮室(23)と吐出口(25)とが連通する。その結果、圧縮行程が終了し、上述した吐出行程が開始される。以上のように、定格負荷での運転では、圧縮室(23)と吐出口(25)とが連通するタイミングが、定格負荷での運転(図7を参照)よりも早くなる。このため、吐出容量Vdが大きくなるため、容積比VIが中間容積比Vmidとなる。 When the screw rotor (40) in the state of FIG. 8 (B) rotates, the volume of the compression chamber (23) in the spiral groove (41a) gradually decreases. As a result, the compression process is continued, and the pressure of the refrigerant in the compression chamber (23) increases. When the screw rotor (40) is in the state shown in FIG. 8 (C), the compression chamber (23) and the discharge port (25) communicate with each other. As a result, the compression stroke ends, and the discharge stroke described above is started. As described above, in the operation at the rated load, the timing at which the compression chamber (23) and the discharge port (25) communicate with each other is earlier than the operation at the rated load (see FIG. 7). For this reason, since the discharge capacity Vd increases, the volume ratio VI becomes the intermediate volume ratio Vmid.
図8(D)に示すように、スクリューロータ(40)が更に回転すると、吐出口(25)から高圧ガス冷媒が流出していく。この吐出行程は、螺旋溝(41a)内の圧縮室(23)と吐出口(25)とが遮断されるまで行われる。 As shown in FIG. 8D, when the screw rotor (40) further rotates, the high-pressure gas refrigerant flows out from the discharge port (25). This discharge process is performed until the compression chamber (23) and the discharge port (25) in the spiral groove (41a) are shut off.
〈最低VIでの起動動作〉
スクリュー圧縮機(1)の運転を開始して上述のような定常運転に至るまでの間には、電動機(16)の負荷が増大する。従って、電動機(16)では、比較的大きな起動トルクや起動電流を要するため、電動機(16)の大型化を招いたり、省エネ性が損なわれたり、起動時の信頼性が損なわれたりする、虞がある。
<Start-up operation with minimum VI>
During the period from the start of the operation of the screw compressor (1) to the steady operation as described above, the load on the electric motor (16) increases. Therefore, since the motor (16) requires a relatively large starting torque and starting current, the motor (16) may be increased in size, energy saving may be impaired, and reliability during startup may be impaired. There is.
また、冷凍装置を停止させると、冷媒回路の低圧ライン(スクリュー圧縮機(1)の吸入側)の冷媒が凝縮して液状態となることがある。この状態から、スクリュー圧縮機(1)の運転を開始すると、圧縮室(23)で液冷媒が圧縮されてしまう、いわゆる液圧縮現象が発生してしまう虞がある。その結果、圧縮機構(20)が破壊されてしまう虞もある。 Also, when the refrigeration system is stopped, the refrigerant in the low-pressure line of the refrigerant circuit (the suction side of the screw compressor (1)) may condense and become a liquid state. If the operation of the screw compressor (1) is started from this state, a so-called liquid compression phenomenon may occur in which the liquid refrigerant is compressed in the compression chamber (23). As a result, the compression mechanism (20) may be destroyed.
そこで、本実施形態では、スクリュー圧縮機(1)は、起動時において、圧縮機構(20)の容積比が最低容積比VIminとなるようになっている。この点について具体的に説明する。 Therefore, in the present embodiment, the screw compressor (1) is configured such that the volume ratio of the compression mechanism (20) becomes the minimum volume ratio VImin at the time of startup. This point will be specifically described.
上述した定常運転が終了してスクリュー圧縮機(1)が停止すると、冷凍装置の冷媒回路の高圧と低圧とが均圧していく。これにより、スクリュー圧縮機(1)では、吸入室(S1)と高圧室(S2)との間の差圧も小さくなる。このため、スライドバルブ(4)の軸方向の一端側(吸入室(S1)側)に作用する圧力と、スライドバルブ(4)の軸方向の他端側(吐出室(S2)側)に作用する圧力との差も小さくなる。また、第1シリンダ室(11)の内圧と第2シリンダ室(12)の内圧との差も小さくなる。その結果、スクリュー圧縮機(1)の停止時には、スプリング(10b)に付勢されたスライドバルブ(4)が当接部(31a)に当接し、このスライドバルブ(4)が第1位置に保持される(図9を参照)。 When the above-described steady operation is completed and the screw compressor (1) is stopped, the high pressure and the low pressure of the refrigerant circuit of the refrigeration apparatus are equalized. Thereby, in the screw compressor (1), the differential pressure between the suction chamber (S1) and the high pressure chamber (S2) is also reduced. Therefore, the pressure acting on one end side (suction chamber (S1) side) of the slide valve (4) in the axial direction and the pressure acting on the other end side (discharge chamber (S2) side) of the slide valve (4) in the axial direction The difference from the pressure to be reduced is also reduced. Moreover, the difference between the internal pressure of the first cylinder chamber (11) and the internal pressure of the second cylinder chamber (12) is also reduced. As a result, when the screw compressor (1) is stopped, the slide valve (4) biased by the spring (10b) comes into contact with the contact portion (31a), and the slide valve (4) is held in the first position. (See FIG. 9).
スクリュー圧縮機(1)の運転の開始時には、スライドバルブ(4)が第1位置に保持された状態で、駆動機構(15)が起動する。具体的に、スライドバルブ(4)が図10(A)に示す位置となった状態で電動機(16)がオンされると、冷媒が螺旋溝(41a)内に吸入されて吸入行程が開始する。図10(A)の状態のスクリューロータ(40)が回転して図10(B)に示す状態になると、吸入口(24)と螺旋溝(41a)とがゲート(51)によって仕切られる。 At the start of operation of the screw compressor (1), the drive mechanism (15) is started with the slide valve (4) held in the first position. Specifically, when the electric motor (16) is turned on with the slide valve (4) in the position shown in FIG. 10 (A), the refrigerant is sucked into the spiral groove (41a) and the suction stroke starts. . When the screw rotor (40) in the state of FIG. 10 (A) rotates to reach the state shown in FIG. 10 (B), the suction port (24) and the spiral groove (41a) are partitioned by the gate (51).
ここで、スライドバルブ(4)が第1位置にある場合には、吸入口(24)と螺旋溝(41a)とがゲート(51)に仕切られるのとほぼ同時に、螺旋溝(41a)と吐出口(25)とが連通する。つまり、最低VIでの起動動作では、吸入行程の終了とほぼ同時に吐出行程が開始されるため、圧縮行程が実質的に行われない。従って、この最低VIでの起動動作では、容積比(圧縮比)VIが1.0となった状態で、駆動軸(21)の回転数が早くなっていく。 Here, when the slide valve (4) is in the first position, the inlet (24) and the spiral groove (41a) are separated from the spiral groove (41a) almost simultaneously with the gate (51). The exit (25) communicates. That is, in the starting operation at the lowest VI, the discharge stroke is started almost simultaneously with the end of the suction stroke, and therefore the compression stroke is not substantially performed. Therefore, in this starting operation at the lowest VI, the rotational speed of the drive shaft (21) becomes faster with the volume ratio (compression ratio) VI being 1.0.
スクリューロータ(40)が図10(C)、図10(D)の順に更に回転していくと、螺旋溝(41a)内の冷媒が吐出口(25)から吐出室(S2)へ流出していく。そして、駆動機構(15)によって駆動される駆動軸(21)(スクリューロータ(40))が所定の回転数に至ると、上述した定常運転となって冷媒が圧縮される。以上のように、本実施形態では、駆動機構(15)が起動してから、スクリューロータ(40)の回転数が所定の速度に至るまでは、容積比が最低容積比VIに制御される。 When the screw rotor (40) further rotates in the order of FIG. 10 (C) and FIG. 10 (D), the refrigerant in the spiral groove (41a) flows out from the discharge port (25) to the discharge chamber (S2). Go. When the drive shaft (21) (screw rotor (40)) driven by the drive mechanism (15) reaches a predetermined rotational speed, the refrigerant is compressed in the above-described steady operation. As described above, in the present embodiment, the volume ratio is controlled to the lowest volume ratio VI until the rotational speed of the screw rotor (40) reaches a predetermined speed after the drive mechanism (15) is activated.
-実施形態の効果-
上記実施形態では、スクリュー圧縮機(1)の起動時において、圧縮機構(20)の容積比VIが最低容積比VIminに制御される。このため、電動機(16)の起動トルクや起動電流を抑えることができ、電動機(16)の小型化、省エネ性の向上、起動時の信頼性の向上を図ることができる。
-Effects of the embodiment-
In the above embodiment, when the screw compressor (1) is started, the volume ratio VI of the compression mechanism (20) is controlled to the minimum volume ratio VImin. For this reason, the starting torque and starting current of the electric motor (16) can be suppressed, and the electric motor (16) can be reduced in size, improved in energy saving, and improved in starting reliability.
また、スクリュー圧縮機(1)の起動時において、容積比VIを最低容積比VIとすることで、圧縮室(23)で液冷媒を圧縮してしまう、液圧縮現象を未然に回避できる。 Also, when the screw compressor (1) is started, by setting the volume ratio VI to the minimum volume ratio VI, the liquid compression phenomenon that compresses the liquid refrigerant in the compression chamber (23) can be avoided.
特に、上記実施形態では、最低容積比VIminを1.0としているため、電動機(16)の起動トルクや起動電流を最低限に抑えることができる。また、液圧縮現象を確実に回避できる。 In particular, in the above embodiment, since the minimum volume ratio VImin is 1.0, the starting torque and starting current of the electric motor (16) can be minimized. Moreover, the liquid compression phenomenon can be avoided reliably.
上記実施形態では、スプリング(10b)によってスライドバルブ(4)を第1位置に付勢しているため、スクリューロータ(40)の吸入側と吐出側との間の差圧がなくなっても、スライドバルブ(4)を確実に第1位置側に移動させることができる。また、スクリュー圧縮機(1)の停止中に予めスライドバルブ(4)を第1位置に移動させることができるため、スクリュー圧縮機(1)の起動時には、確実に最低容積比VIminの運転を行うことができる。また、第1位置に付勢されたスライドバルブ(4)を当接部(31a)に接触させるため、スライドバルブ(4)を確実に第1位置に保持できる。 In the above embodiment, since the slide valve (4) is urged to the first position by the spring (10b), even if the differential pressure between the suction side and the discharge side of the screw rotor (40) disappears, the slide The valve (4) can be reliably moved to the first position side. Further, since the slide valve (4) can be moved to the first position in advance while the screw compressor (1) is stopped, the operation of the minimum volume ratio VImin is surely performed when the screw compressor (1) is started. be able to. Further, since the slide valve (4) biased to the first position is brought into contact with the contact portion (31a), the slide valve (4) can be reliably held at the first position.
《実施形態の変形例》
上記実施形態については、以下のような変形例の構成としても良い。
<< Modification of Embodiment >>
About the said embodiment, it is good also as a structure of the following modifications.
〈スプリングを省略した構成(変形例1)〉
図11及び図12示すように、上記実施形態について、スプリング(10b)を省略した構成としても良い。この変形例1では、運転中のスクリュー圧縮機(1)の停止直前に、吸入室(S1)と吐出室(S2)との差圧によってスライドバルブ(4)を第1位置に移動させるようにしている。
<Configuration without spring (Modification 1)>
As shown in FIGS. 11 and 12, the above embodiment may have a configuration in which the spring (10b) is omitted. In this first modification, the slide valve (4) is moved to the first position by the differential pressure between the suction chamber (S1) and the discharge chamber (S2) immediately before the screw compressor (1) in operation is stopped. ing.
より詳細には、まず、スクリュー圧縮機(1)の定常運転時には、上記実施形態と同様、圧力調整機構(70)によって第2シリンダ室(S2)の内圧が調整され、これにより、スライドバルブ(4)の位置、ひいては容積比VIが調整される。このような定常運転時から、スクリュー圧縮機(1)の停止信号がコントローラ(80)に入力されると、駆動機構(15)を停止させる前に、コントローラ(80)が全ての開閉弁(74,75,76)を全閉とする制御を行う。 More specifically, first, during the steady operation of the screw compressor (1), the internal pressure of the second cylinder chamber (S2) is adjusted by the pressure adjusting mechanism (70) as in the above-described embodiment. The position of 4) and thus the volume ratio VI are adjusted. When the stop signal of the screw compressor (1) is input to the controller (80) from such a steady operation, the controller (80) is connected to all the open / close valves (74) before the drive mechanism (15) is stopped. , 75, 76) are controlled to be fully closed.
全ての開閉弁(74,75,76)が閉じた状態になると、第1シリンダ室(11)の内圧と第2シリンダ室(12)の内圧は、ほぼ均一となる。一方、スライドバルブ(4)には、吸入室(S1)側の吸入圧(低圧)と、吐出室(S2)側の吐出圧(高圧)とが作用しており、駆動機構(15)を停止させる前には、吐出室(S2)の圧力の方が吸入室(S1)の圧力よりも高くなっている。このため、スライドバルブ(4)は、このような差圧によって吸入室(S1)側に移動し、当接部(31a)と接触して第1位置に保持される(図12を参照)。 When all the open / close valves (74, 75, 76) are closed, the internal pressure of the first cylinder chamber (11) and the internal pressure of the second cylinder chamber (12) become substantially uniform. On the other hand, the suction pressure (low pressure) on the suction chamber (S1) side and the discharge pressure (high pressure) on the discharge chamber (S2) side act on the slide valve (4), and the drive mechanism (15) is stopped. Before the discharge, the pressure in the discharge chamber (S2) is higher than the pressure in the suction chamber (S1). For this reason, the slide valve (4) moves to the suction chamber (S1) side by such a differential pressure, and is held in the first position in contact with the contact portion (31a) (see FIG. 12).
その後、駆動機構(15)に停止信号が出力されてスクリュー圧縮機(1)が停止すると、吸入室(S1)と吐出室(S2)との間の差圧はほぼ無くなるが、スライドバルブ(4)は第1位置の状態のままである。このような状態から、スクリュー圧縮機(1)の運転が開始されることで、駆動機構(15)の起動時には、スライドバルブ(4)を確実に第1位置とすることができる。その結果、スクリュー圧縮機(1)の運転を開始する際、容積比VIを最低容積比Vminとすることができ、電動機(16)の起動トルクや起動電流を低減したり、液圧縮現象を回避したりできる。 After that, when a stop signal is output to the drive mechanism (15) and the screw compressor (1) stops, the differential pressure between the suction chamber (S1) and the discharge chamber (S2) is almost eliminated, but the slide valve (4 ) Remains in the first position. When the operation of the screw compressor (1) is started from such a state, the slide valve (4) can be reliably set to the first position when the drive mechanism (15) is started. As a result, when starting the operation of the screw compressor (1), the volume ratio VI can be made the minimum volume ratio Vmin, and the starting torque and starting current of the electric motor (16) can be reduced, and the liquid compression phenomenon can be avoided. I can do it.
〈スライドバルブの形状が異なる構成(変形例2)〉
図13に示すように、スライドバルブ(4)の形状を上記実施形態と異なる形状とすることもできる。変形例2のスライドバルブ(4)は、第1位置となる状態で(即ち、容積比VIが最低容積比VIminとなる状態で)、吐出口(25)の開口面積が最大限に大きくなるように、スライドバルブ(4)の軸周りの幅(径)が定められている。具体的には、スライドバルブ(4)の径は、吸入行程が終了して螺旋溝(41a)と吐出口(25)とが連通するタイミングにおいて、傾斜面(4a)の一端部(図13における左端部)が螺旋溝(41a)に跨り、且つ傾斜面(4a)の他端部(図13における右端部)がスクリューロータ(40)の吐出側端部に跨るように、定められている。
<Configuration with different slide valve shapes (Modification 2)>
As shown in FIG. 13, the shape of the slide valve (4) may be different from that of the above embodiment. When the slide valve (4) of the second modification is in the first position (that is, the volume ratio VI is the minimum volume ratio VImin), the opening area of the discharge port (25) is maximized. In addition, the width (diameter) around the axis of the slide valve (4) is determined. Specifically, the diameter of the slide valve (4) is such that one end portion (in FIG. 13) of the inclined surface (4a) at the timing when the spiral stroke (41a) and the discharge port (25) communicate with each other after the suction stroke is completed. It is determined that the left end) straddles the spiral groove (41a), and the other end (right end in FIG. 13) of the inclined surface (4a) straddles the discharge side end of the screw rotor (40).
このようにして第1位置のスライドバルブ(4)によって形成される吐出口(25)の開口面積を最大限に大きくすることで、吐出口(25)の圧力損失を効果的に低減できる。即ち、スライドバルブ(4)を第1位置とすると、容積比VIが最低容積比VIminとなるため、吐出口(25)を通過する冷媒の流量が増大し、これに伴い圧力損失も増大し易くなる。しかしながら、このように最大容積比VIminにおける吐出口(25)の開口面積を大きくすることで、冷媒の流速が小さくなり、ひいては圧力損失を低減できる。 In this way, by maximizing the opening area of the discharge port (25) formed by the slide valve (4) in the first position, the pressure loss of the discharge port (25) can be effectively reduced. That is, when the slide valve (4) is in the first position, the volume ratio VI becomes the minimum volume ratio VImin, so that the flow rate of the refrigerant passing through the discharge port (25) increases, and the pressure loss easily increases accordingly. Become. However, by increasing the opening area of the discharge port (25) at the maximum volume ratio VImin in this way, the flow rate of the refrigerant is reduced, and thus the pressure loss can be reduced.
《その他の実施形態》
上記実施形態については、以下のような構成としてもよい。
<< Other Embodiments >>
About the said embodiment, it is good also as the following structures.
上記実施形態のスプリング(10b)の位置は、単なる一例である。例えばスプリング(10b)を直接的にスライドバルブ(4)に繋げて、スライドバルブ(4)を第1位置側に付勢する構成としても良い。また、ピストン(7)を吸入室(S1)側に付勢するように、第2シリンダ室(12)にスプリング(10b)を繋げるようにしても良い。 The position of the spring (10b) in the above embodiment is merely an example. For example, the spring (10b) may be directly connected to the slide valve (4) to bias the slide valve (4) toward the first position. Further, a spring (10b) may be connected to the second cylinder chamber (12) so as to urge the piston (7) toward the suction chamber (S1).
また、バルブ変位機構(18)を他の構成としても良い。具体的には、例えばスライドバルブ(4)を小型のモータ等でスライドさせる構成としても良い。また、複数の連通管(71,72,73)と複数の開閉弁(74,75,76)に換えて、例えば第2シリンダ室(12)と吸入室(S1)とを繋ぐ1つの連通管と、この連通管の開度を微調整できる電動弁等を用いて、第2シリンダ室(12)の内圧を調整できる構成としても良い。 Also, the valve displacement mechanism (18) may have other configurations. Specifically, for example, the slide valve (4) may be slid with a small motor or the like. Further, instead of the plurality of communication pipes (71, 72, 73) and the plurality of on-off valves (74, 75, 76), for example, one communication pipe connecting the second cylinder chamber (12) and the suction chamber (S1). And it is good also as a structure which can adjust the internal pressure of a 2nd cylinder chamber (12) using the motorized valve etc. which can finely adjust the opening degree of this communicating pipe.
上記実施形態では、スクリュー圧縮機(1)の起動時における最低容積比VIminを1.0としているが、最低の容積比であれば、これに限らず1.0よりも大きな容積比であっても良い。 In the above embodiment, the minimum volume ratio VImin at the time of starting the screw compressor (1) is 1.0. However, the minimum volume ratio is not limited to this, and the volume ratio is larger than 1.0. Also good.
また、上記実施形態では、例えば図7(B)に示すように、ゲート(51)によって吸入口(24)と螺旋溝(41a)とが仕切られると同時に、この螺旋溝(41a)と吐出口(25)とを連通させることで、容積比を1.0とするようにしている。しかしながら、ゲート(51)によって吸入口(24)と螺旋溝(41a)とが仕切られる前から、この螺旋溝(41a)と吐出口(25)とを連通させるようにスライドバルブ(4)の第1位置を設定するようにしても良い。このようにしても、螺旋溝(41a)内では、冷媒が圧縮されないため、容積比を1.0とすることができる。つまり、“容積比=1.0”とは、吸入口(24)と吐出口(25)とを螺旋溝(41a)を介して連通させることで、螺旋溝(41a)内で冷媒が全く圧縮されないことも、含む意味である。 In the above embodiment, for example, as shown in FIG. 7B, the suction port (24) and the spiral groove (41a) are partitioned by the gate (51), and at the same time, the spiral groove (41a) and the discharge port. By communicating with (25), the volume ratio is set to 1.0. However, before the suction port (24) and the spiral groove (41a) are partitioned by the gate (51), the first position of the slide valve (4) is set so that the spiral groove (41a) and the discharge port (25) communicate with each other. One position may be set. Even if it does in this way, in a spiral groove (41a), since a refrigerant | coolant is not compressed, a volume ratio can be set to 1.0. That is, “volume ratio = 1.0” means that the refrigerant is completely compressed in the spiral groove (41a) by connecting the suction port (24) and the discharge port (25) through the spiral groove (41a). It is meant to include not being done.
なお、以上の実施形態は、本質的に好ましい例示であって、本発明、その適用物、あるいはその用途の範囲を制限することを意図するものではない。 In addition, the above embodiment is an essentially preferable example, and is not intended to limit the scope of the present invention, its application, or its use.
以上説明したように、本発明は、スクリュー圧縮機の起動時における駆動機構の負荷を低減する対策として有用である。 As described above, the present invention is useful as a measure for reducing the load on the drive mechanism when starting the screw compressor.
1 スクリュー圧縮機(シングルスクリュー圧縮機)
3 可変VI機構(調整機構)
4 スライドバルブ
10b スプリング(付勢機構、変位部)
15 駆動機構
23 圧縮室
25 吐出口
31 シリンダ壁(シリンダ)
31a 当接部(変位部)
33 スライド溝
40 スクリューロータ
41 螺旋溝
50 ゲートロータ
51 ゲート
80 コントローラ(制御部)
1 Screw compressor (single screw compressor)
3 Variable VI mechanism (adjustment mechanism)
4
15
31a Contact part (displacement part)
33
Claims (6)
上記圧縮室(23)の圧縮比を所定の範囲内で調整する調整機構(3)を備え、
上記調整機構(3)は、上記駆動機構(15)の少なくとも起動時に、上記圧縮室(23)の圧縮比を最低の圧縮比とするように構成されていることを特徴とするシングルスクリュー圧縮機。 A screw rotor (40) in which a spiral groove (41) is formed on the outer peripheral surface and one end in the axial direction is on the fluid suction side and the other end is on the discharge side, and a plurality of gates meshed with the spiral groove (41) ( 51) a radially formed gate rotor (50), a drive mechanism (15) for rotating the screw rotor (40), and a fluid compression chamber (23) in the spiral groove (41). A cylinder (31) that houses the screw rotor (40) and a discharge port (25) for allowing the fluid in the compression chamber (23) to flow out to the discharge side of the screw rotor (40). A screw compressor,
An adjustment mechanism (3) for adjusting the compression ratio of the compression chamber (23) within a predetermined range;
The single screw compressor characterized in that the adjustment mechanism (3) is configured so that the compression ratio of the compression chamber (23) is the lowest compression ratio at least when the drive mechanism (15) is started. .
上記調整機構(3)は、上記シリンダ(31)の内壁に該シリンダ(31)の軸方向に沿って形成されるスライド溝(33)と、該スライド溝(33)に摺動自在に嵌合して上記圧縮室(23)と吐出口(25)との連通位置を可変とするスライドバルブ(4)と、該スライドバルブ(4)が上記スクリューロータ(40)の吸入側に最も近い第1位置となるようにスライドバルブ(4)を変位させる変位部(10b,31a)と、上記スライドバルブ(4)が上記第1位置にある状態で上記駆動機構(15)を起動する制御部(80)と、を有することを特徴とするシングルスクリュー圧縮機。 In claim 1,
The adjusting mechanism (3) is slidably fitted into the slide groove (33) formed along the axial direction of the cylinder (31) on the inner wall of the cylinder (31). The slide valve (4) for changing the communication position between the compression chamber (23) and the discharge port (25), and the slide valve (4) is the first closest to the suction side of the screw rotor (40). A displacement portion (10b, 31a) for displacing the slide valve (4) so as to be in a position, and a control portion (80) for starting the drive mechanism (15) in a state where the slide valve (4) is in the first position. And a single screw compressor.
上記変位部(10b,31a)は、上記スライドバルブ(4)をスクリューロータ(40)の吸入側に向かって付勢する付勢機構(10b)と、該付勢機構(10b)によって付勢されたスライドバルブ(4)に当接してスライドバルブ(4)を第1位置で保持する当接部(31a)とを有することを特徴とするシングルスクリュー圧縮機。 In claim 2,
The displacement portion (10b, 31a) is biased by the biasing mechanism (10b) for biasing the slide valve (4) toward the suction side of the screw rotor (40), and the biasing mechanism (10b). And a contact portion (31a) that contacts the slide valve (4) and holds the slide valve (4) in the first position.
上記調整機構(3)は、上記スクリューロータ(40)の運転中に、圧縮室(23)の吸入側の流体と吐出側の流体との差圧によって上記スライドバルブ(4)を変位させる圧力調整機構(70)を有し、
上記圧力調整機構(70)は、運転中のスクリューロータ(40)を停止させる直前に、上記スライドバルブ(4)を第1位置に変位させる上記変位部(10b,31a)を構成していることを特徴とするシングルスクリュー圧縮機。 In claim 2,
The adjustment mechanism (3) is a pressure adjustment that displaces the slide valve (4) by the pressure difference between the suction side fluid and the discharge side fluid of the compression chamber (23) during the operation of the screw rotor (40). Having a mechanism (70),
The pressure adjusting mechanism (70) constitutes the displacement part (10b, 31a) for displacing the slide valve (4) to the first position immediately before stopping the operating screw rotor (40). Features a single screw compressor.
上記調整機構(3)は、スクリューロータ(40)の定常運転時に、上記圧縮室(23)の圧縮比を所定の制御範囲内において調整するように構成され、
上記最低の圧縮比は、上記スクリューロータ(40)の定常運転時の圧縮比の制御範囲よりも小さいことを特徴とするシングルスクリュー圧縮機。 In any one of Claims 1 thru | or 4,
The adjustment mechanism (3) is configured to adjust the compression ratio of the compression chamber (23) within a predetermined control range during steady operation of the screw rotor (40).
The single screw compressor, wherein the minimum compression ratio is smaller than a control range of the compression ratio during steady operation of the screw rotor (40).
上記最低の圧縮比は、1.0であることを特徴とするシングルスクリュー圧縮機。 In any one of Claims 1 thru | or 5,
The single screw compressor, wherein the minimum compression ratio is 1.0.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010062649A JP2011196223A (en) | 2010-03-18 | 2010-03-18 | Single screw compressor |
| JP2010-062649 | 2010-03-18 |
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| WO2011114636A1 true WO2011114636A1 (en) | 2011-09-22 |
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| PCT/JP2011/001230 Ceased WO2011114636A1 (en) | 2010-03-18 | 2011-03-02 | Single screw compressor |
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| WO (1) | WO2011114636A1 (en) |
Cited By (4)
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| CN107524599A (en) * | 2017-10-13 | 2017-12-29 | 苏州利森空调制冷有限公司 | Single screw compressor internal volume rate regulating mechanism |
| EP3258113A4 (en) * | 2015-02-10 | 2018-06-27 | Daikin Industries, Ltd. | Screw compressor |
| CN114729639A (en) * | 2019-11-26 | 2022-07-08 | 三菱电机株式会社 | Screw compressor |
| WO2022249237A1 (en) * | 2021-05-24 | 2022-12-01 | 三菱電機株式会社 | Compressor and refrigeration cycle device |
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| JP2014047708A (en) * | 2012-08-31 | 2014-03-17 | Mitsubishi Electric Corp | Screw compressor |
| JP6904376B2 (en) * | 2019-04-19 | 2021-07-14 | ダイキン工業株式会社 | Screw compressor |
| WO2022244219A1 (en) * | 2021-05-21 | 2022-11-24 | 三菱電機株式会社 | Screw compressor |
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| WO2022249237A1 (en) * | 2021-05-24 | 2022-12-01 | 三菱電機株式会社 | Compressor and refrigeration cycle device |
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| JP2011196223A (en) | 2011-10-06 |
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