WO2011140861A1 - Energy-saving type small concave-wheel plastic circular machine - Google Patents
Energy-saving type small concave-wheel plastic circular machine Download PDFInfo
- Publication number
- WO2011140861A1 WO2011140861A1 PCT/CN2011/072091 CN2011072091W WO2011140861A1 WO 2011140861 A1 WO2011140861 A1 WO 2011140861A1 CN 2011072091 W CN2011072091 W CN 2011072091W WO 2011140861 A1 WO2011140861 A1 WO 2011140861A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shuttle
- wheel
- groove
- main
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D37/00—Circular looms
Definitions
- the invention relates to the technical field of circular loom, and more particularly to an energy-saving small concave plastic circular weave.
- the brown-rod oil-free plastic circular loom disclosed in the Chinese patent document CN200963866 includes a pulley, a spindle, a bottom basin, a cam, a shuttle, an upper door ring, a shuttle, a weft yarn package,
- the warp, the lower door ring, the outer brown rod, the inner brown rod, the middle ring, the upper slider, the slider roller, the lower slider, the slider guide column and the frame are characterized in that the outer circumference of the cam has a top and bottom curve convex
- the upper and lower planes of the upper and lower curved bosses each have a slider roller and a rolling roller.
- the slider rollers are respectively mounted on the roller shafts of the upper slider and the lower slider, and the main feature is that the large cam is changed by sliding friction during operation.
- the entire mechanism is not lubricated with lubricating oil, reducing power loss, reducing wear and tear and solving oil problems.
- the structure is a single-track door ring structure, and the shuttle guide wheel on the front shuttle arm is tightly mounted on the size ring. Once the shuttle wheel is worn or loose, there is a danger that the shuttle will be off track and cause a safety accident.
- the publication date is July 22, 2009, and the Chinese patent document with the publication number CN201276632 discloses a swing arm type oil-free small cam circular loom.
- a small cam is fixed on the main shaft.
- the outer circumference of the small cam is provided with a single curved boss which periodically rises and falls.
- the upper and lower planes of the boss are in rolling contact with the roller, and the roller and the swing arm.
- the head is connected in motion, the middle of the swing arm is movably connected with the swing arm seat, the tail of the swing arm is fixedly connected with the heald strap, and the swing arm seat is fixed on the chassis; the roller, the upper roller, the heald strap, the swing arm, the swing arm seat and the lower roller
- the number is 32 or more.
- the circular loom improves the cam to a small diameter cam; the hyperbolic groove on the cam is improved to a single curved boss, and the sliding friction transmission of the cam and the slider is improved to a rolling friction transmission, which reduces wear to a certain extent.
- the difference in the linear speed of the tread caused by the rectangular contact between the boss and the roller makes the roller and the cam easy to wear and the energy consumption is improved.
- the long-time operation causes the roller to wear and the opening and contraction is reduced, and the normal operation cannot be performed.
- the roller is exposed to the outside of the cam boss, and the bearing is damaged due to contact with the plastic powder for a long time.
- the bearing and the pendulum bearing are replaced, the bearing is fastened on the pendulum. To replace the bearing, the bearing must be firstly disassembled. The seat can be replaced, so the plastic circular loom has the defects of high energy consumption, fragile parts and inconvenient maintenance.
- the object of the present invention is to solve the problem that the single track door ring of the prior art circular gantry is easy to cause the shuttle to get out of the track and cause a safety accident due to wear or looseness of the shuttle wheel, and provides a safe and reliable energy saving of the shuttle without leaving the track.
- Small concave wheel plastic circular loom is easy to cause the shuttle to get out of the track and cause a safety accident due to wear or looseness of the shuttle wheel, and provides a safe and reliable energy saving of the shuttle without leaving the track.
- Another object of the present invention is to solve the problem that the roller and cam of the prior art circular looms are easy to wear and inconvenient to replace, and the rollers are exposed to dust for a long time, and the bearings are easily damaged by pollution, thereby providing a cam that is not easy to wear and the rollers are not.
- An energy-saving small concave plastic circular loom that is bare and easy to replace.
- an energy-saving small concave plastic circular loom comprising a frame, a motor, a swinging device and a shuttle device, wherein the motor is arranged on a motor seat at a lower part of the frame,
- the shuttle device and the swinging device are respectively disposed at an upper portion and a middle portion of the frame
- the shuttle device includes a shuttle body, a shuttle driving mechanism and a shuttle positioning mechanism
- the shuttle positioning mechanism includes an upper door ring and a lower door ring, and is inside the upper door ring and the lower door ring
- the sub-track is disposed, and the main rail and the sub-track are respectively in rolling contact with the main shuttle wheel and the auxiliary shuttle wheel of the shuttle body, and one end of the driving device is fastened to the main shaft of the motor through the small concave wheel, and the other end is passed through the swing rod
- the brown belt is hinged.
- the prior art single track door ring is changed into a double track door ring, the main track is arranged inside the door ring, the auxiliary track is arranged outside the door ring, and the main track and the auxiliary track are respectively in rolling contact with the main shuttle wheel and the auxiliary shuttle wheel of the shuttle body. And set the movable shed on the auxiliary track to facilitate the loading and unloading of the shuttle.
- the shuttle adopts double-track positioning. When the shuttle moves, the main shuttle wheel moves along the main track of the door ring. When the machine stops or fails, the auxiliary shuttle wheel keeps the shuttle correctly on the door ring track through the door ring auxiliary track, and the shuttle will not leave the track, avoiding The safety accident of the shuttle loom has improved the safety performance of the circular loom. When loading and unloading the shuttle, it is convenient to open the side track side of the door ring.
- the small concave wheel is disposed in a middle portion of the frame, and the outer surface of the small concave wheel is circumferentially provided with a trapezoidal groove or a rectangular groove which is arranged in a lifting curve in the axial direction of the small concave wheel, and the end of one end of the pendulum rod
- Two swing rod rollers are arranged side by side in the axial direction.
- One end of the swing rod is disposed in the trapezoidal groove or the rectangular groove through the swing rod roller, and the width of the upper groove side of the trapezoidal groove or the rectangular groove is wider than the width of the lower groove side.
- a step is arranged on the inner side of the upper groove side, and the swing rod roller near the end of the swing rod is in rolling contact with the inner side of the lower groove side, and the other swing rod roller is in rolling contact with the inner side of the upper groove side.
- the prior art cam is changed into a concave wheel, that is, the ribs arranged circumferentially of the wheel are changed into grooves, so that the roller at the end of the pendulum can be placed in the groove, since the groove structure covers the roller, avoiding The prior art roller has been damaged due to long-term exposure to dust in the dust, which prolongs the service life.
- the two swing rod rollers respectively fit the upper and lower groove sides of the groove, which can improve the transmission precision;
- the step structure disposed on the inner side of the upper groove can prevent the swing rod roller near the end of the swing rod from contacting the upper groove edge of the groove, the trapezoidal groove or
- the width of the upper groove edge of the rectangular groove is larger than the width of the edge of the lower groove, so that the other pendulum roller can avoid the lower groove edge of the groove, and the two swing bar rollers are respectively fitted to the upper and lower groove sides of the groove.
- the lifting curve is a sinusoidal lifting curve
- the sinusoidal lifting curve comprises three complete sinusoidal periods
- the trapezoidal groove or the rectangular groove provided on the small concave wheel has three high points and three low points.
- the first and last smooth connection of the sinusoidal lifting curve; the pendulum roller is a conical wheel, and the tapered surface of the pendulum roller near the end of the pendulum is matched with the lower groove edge of the trapezoidal groove or the rectangular groove, and the other The tapered surface of the pendulum roller is adapted to the trapped groove or the upper grooved edge of the rectangular groove.
- the sinusoidal lifting curve can make the sliding between the swinging rod and the small concave wheel smooth and smooth, which can reduce the wear of the roller and the small concave wheel, reduce the noise and energy consumption, and prolong the service life of the equipment.
- the groove adopts a tapered matching contact, so that the roller is not affected by the difference of the linear speed, and no axial friction is generated, which further improves the service life of the roller and the small concave wheel and reduces the noise, and also greatly reduces the energy of the device. Compared with the prior art, it can save more than 35% of electric energy.
- the tapered double roller solves the loss caused by the need to stop the replacement of the roller of the existing circular loom, which improves the production efficiency and greatly reduces the production cost.
- the brown belt is disposed on the pair of guide wheels on the frame, and the other end of the swing rod is hinged with the brown belt connecting plate disposed on the brown belt, and is disposed on the swing rod body adjacent to the swing rod roller.
- the hinge mechanism includes a pair of symmetrically arranged angular contact ball bearings, and the swing link is hinged to the bracket of the frame by a hinge mechanism.
- the main shaft drives the small concave wheel to rotate, and the groove of the small concave wheel drives the end of the swing rod to move up and down by the roller. Since the swing rod body near the swing rod roller is provided with a hinge mechanism with the frame, the entire swing rod is similar.
- a pair of symmetrically arranged angular contact ball bearings can not only withstand the radial force, but also can withstand the axial force, which can meet the requirements of the swing rod.
- the shuttle body comprises a shuttle wheel mounting plate having an arc-shaped sliding plate shape, wherein the main shuttle wheel is four, and four corner portions disposed at two ends of the concave surface of the shuttle wheel mounting plate are located on the shuttle body.
- the main shuttle wheel on the side is in rolling contact with the main rail on the upper door ring, and the main shuttle wheel on the lower side of the shuttle body is in rolling contact with the main rail on the lower door ring; the four auxiliary shuttle wheels are arranged in the shuttle
- the four corners at the two ends of the outer surface of the wheel mounting plate, the auxiliary shuttle wheel on the upper side of the shuttle body and the secondary track on the upper door ring are in rolling contact, and the secondary track on the lower side of the shuttle body and the secondary track on the lower door ring are rolled.
- the shuttle of the present invention adopts eight shuttle wheel double-track positioning, and four main shuttle wheels disposed at four corners of the concave surface of the shuttle wheel mounting plate are closely attached to the main track inside the door ring, and the shuttle is operated due to the inertia centrifugal force of the shuttle body.
- the shuttle wheel moves along the main track of the door ring, and the four auxiliary shuttle wheels on the outside of the door ring are separated from the sub-track by a certain degree without rotation during the operation of the shuttle.
- the shuttle stops rotating the shuttle body The inertial centrifugal force disappears.
- the four auxiliary shuttle wheels are in contact with the door ring sub-track, so that the shuttle can correctly maintain the door ring track, and the shuttle will not leave the track.
- the track surface of the main track is a tapered surface
- the central axis of the main shuttle wheel is parallel to the track surface of the main track in contact with the main shuttle wheel
- the central shuttle of the main shuttle wheel contacting the upper door ring contacts the lower door of the shuttle body.
- the central axis of the main shuttle of the ring is a structure that is at an angle to each other.
- the tapered track surface can provide radial and axial support for the shuttle.
- the central axis of the main shuttle wheel is parallel to the track surface of the main track that the main shuttle wheel is in contact with, that is, the main shuttle wheel is perpendicular to the track surface to force the main shuttle wheel. Uniform, reduce wheel wear and extend service life.
- the track surface of the secondary track is a tapered surface
- the auxiliary shuttle wheel is a conical wheel
- the cone of the conical wheel The shape structure is adapted to the track surface of the sub-track, and the center axis of the upper side shuttle wheel at the same end of the shuttle wheel mounting plate is parallel to the central axis of the lower side shuttle wheel.
- the tapered wheel surface of the auxiliary shuttle wheel is adapted to the track surface of the secondary track, and the shuttle can be effectively fixed when the shuttle is not moved, so that the shuttle can correctly maintain the door ring track, and the shuttle does not leave the track.
- a rectangular hook structure is protruded from the lower end of the ribbon connecting plate, and a hook groove having a circular cross section is disposed in the middle of the hook structure.
- the brown belt connecting plate is a pull-up hook structure, and the hook groove adopts a circular hook groove.
- the brown belt fixing pin can be conveniently fixed in the circular groove. In the state of tightening the brown belt, it is not easy to escape, and the replacement of the brown belt only needs to loosen the brown. With the upper and lower adjustment screws, the brown belt can be removed, which brings great convenience to maintenance.
- the utility model has the beneficial effects that: the utility model effectively solves the problem that the single track door ring of the prior art circular loom has a safety accident caused by the wear or looseness of the shuttle wheel, which is easy to cause the shuttle to get out of the track, and also solves the circular knitting of the prior art.
- the roller and cam of the machine are easy to wear and inconvenient to replace, and the roller is exposed to dust for a long time, and the bearing is easily contaminated and damaged.
- the structure of the invention has low noise, long service life, energy saving and high production efficiency, and has high economic benefits.
- Figure 1 is a schematic structural view of the present invention
- FIG. 2 is a schematic structural view of a shuttle positioning mechanism of the present invention
- FIG. 3 is a schematic structural view of a brown tape connecting plate of the present invention.
- FIG. 4 is a schematic structural view of a small concave wheel of the present invention.
- Fig. 5 is a schematic view showing another structure of the small concave wheel of the present invention.
- an energy-saving small concave plastic circular loom includes a frame 1, a motor 2, a swinging device and a shuttle device, and the motor is arranged on the motor base 3 at the lower part of the frame.
- the shuttle device and the swinging device are respectively disposed at an upper portion and a middle portion of the frame, and the shuttle device includes a shuttle body 22 (see FIG. 2), a shuttle driving mechanism 21 and a shuttle positioning mechanism 13, and the shuttle body 22 includes an arc-shaped sliding plate shape.
- the shuttle positioning mechanism 13 includes an upper door ring 16 and a lower door ring 17, and a main rail 14 having a tapered surface on the inner side of the upper door ring and the lower door ring is provided, and a track surface is tapered on the outer side of the upper door ring and the lower door ring.
- the sub-track 15 of the surface, the main rail and the sub-track are respectively in rolling contact with the main shuttle 18 and the auxiliary shuttle 19 on the shuttle body 22, and the main shuttle 14 on the upper side of the shuttle body and the main rail 14 on the upper door ring 16 are rolled.
- the main shuttle wheel on the lower side of the shuttle body is in rolling contact with the main rail on the lower door ring 17; the central axis of the main shuttle wheel 18 is parallel to the track surface of the main track in contact with the main shuttle wheel, and contacts the upper door ring 16
- the center axis of the main shuttle wheel and the central axis of the main shuttle wheel of the shuttle body 22 contacting the lower door ring 17 are mutually angled.
- the auxiliary shuttle wheel 19 is a conical wheel, and the conical structure of the conical wheel is matched with the track surface of the sub-track, and the auxiliary shuttle wheel on the upper side of the shuttle body and the pair on the upper door ring
- the track 15 is in rolling contact engagement
- the auxiliary shuttle wheel located on the lower side of the shuttle body is in rolling contact with the secondary track on the lower door ring, and the center axis of the upper side shuttle wheel at the same end of the shuttle wheel mounting plate and the center of the lower side shuttle wheel
- the axes are parallel to each other.
- One end of the oscillating device is fastened to the main shaft 4 of the motor 2 via a small concave wheel 5 disposed in the middle of the frame 1, and the other end is hinged to the brown belt 10 via the swing link 7.
- the brown belt 10 is disposed up and down on a pair of guide wheels 11 on the frame 1.
- the other end of the swing rod is hinged with a brown belt connecting plate 9 (see FIG. 3) disposed on the brown belt, and the brown belt is connected to the upper and lower sides.
- a rectangular hook structure 20 is protruded from both ends, and a hook groove having a circular cross section is disposed in the middle of the hook structure, and both ends of the brown belt are fixed in the circular groove by fixing pins.
- the outer surface of the small concave wheel 5 is circumferentially provided with a trapezoidal groove 12 (see FIG. 4) which is arranged in an upward and downward direction in the axial direction, and the end of the swinging rod 7 is axially arranged with two swing rod rollers. 6.
- One end of the swing rod is disposed in the trapezoidal groove through the swing rod roller.
- the width of the upper groove side 23 of the trapezoidal groove is wider than the width of the lower groove side 24, and the inner side of the upper groove side is provided with a step, and the swing rod near the end of the swing rod
- the roller is in rolling contact with the inner side of the lower groove, and the other pendulum roller is in rolling contact with the inner side of the upper groove.
- a hinge mechanism is disposed on the swing lever body adjacent to the swing rod roller.
- the hinge mechanism includes a pair of symmetrically disposed angular contact ball bearings, and the swing link is hinged to the bracket 8 of the frame by a hinge mechanism.
- the groove on the small concave wheel 5 of Embodiment 2 is a rectangular groove 25 (see FIG. 5), and one end of the swing rod 7 is disposed in the rectangular groove by the swing rod roller 6, and the upper groove side width of the rectangular groove is larger than The side of the lower groove is wide, and the inner side of the upper groove is provided with a step.
- the swing rod roller near the end of the swing rod is in rolling contact with the inner side of the lower groove side, and the other swing rod roller is in rolling contact with the inner side of the upper groove side, and the rectangular groove is lifted and lowered.
- the curve is a sinusoidal lifting curve.
- the sinusoidal lifting curve contains three complete sinusoidal periods.
- the small concave groove has three high points and three low points. The first and last sinusoidal lifting curves are smoothly connected.
- the swing rod roller is a conical wheel, and the tapered surface of the swing rod roller near the end of the swing rod is matched with the lower groove edge of the rectangular groove, and the tapered surface of the other swing rod roller and the rectangular groove are arranged.
- the groove edges are fitted, and the rest are the same as in the first embodiment.
- the motor drives the small concave wheel to rotate, and the groove with the lifting curve on the small concave wheel rotates accordingly, the groove moves the swing rod up and down by the roller, and the other end of the swing rod passes the brown belt
- the connecting plate drives the brown belt to move up and down.
- the brown belt drives the two rows of spaced warp yarns to move up and down.
- the shuttle moves along the door ring track under the action of the shuttle driving mechanism.
- the weft yarn moves horizontally with the shuttle body, and the circular loom is normal. Operation.
- the shuttle of the invention adopts double-track positioning, and the main shuttle wheel moves along the main track of the door ring when the shuttle moves.
- the auxiliary shuttle wheel keeps the shuttle correctly on the door ring track through the door ring auxiliary track, and the shuttle does not detach.
- the track avoids the safety accident of the shuttle leaving the track and improves the safety performance of the circular loom.
- the present invention changes the cam of the prior art into a concave wheel, that is, the ribs disposed circumferentially of the wheel are changed into grooves, so that the roller at the end of the pendulum can be placed in the groove, and the groove structure is covered.
- the roller avoids the problem that the prior art roller is damaged due to contamination of the bearing in the dust for a long time, and is prolonged.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
Description
说 明 书 Description
一种节能小凹轮塑料圆织机 技术领域 Energy-saving small concave wheel plastic circular loom
本发明涉及圆织机技术领域, 更具体地说是一种节能小凹轮塑料圆织 背景技术 The invention relates to the technical field of circular loom, and more particularly to an energy-saving small concave plastic circular weave.
目前塑料圆织机大多采用大凸轮式单轨道门圈结构, 比如公开日为 At present, most of the plastic circular looms adopt a large cam type single track door ring structure, such as the public day.
2007年 10月 24日, 公开号为 CN200963866的中国专利文件公开的棕杆式 无油塑料圆织机, 包括皮带轮、 主轴、 底盆、 凸轮、 推梭器、 上门圈、 梭 子、 纬线纱包、 经线、 下门圈、 外棕杆、 内棕杆、 中圈、 上滑块、 滑块滚 轮、下滑块、滑块导柱、机架,其特征是所述的凸轮外圆周有上下曲线凸台, 其上下曲线凸台的上下平面各有滑块滚轮与其滚动配合,滑块滚轮分别安 装在上滑块与下滑块的滚轮轴上, 其主要特点是使大凸轮工作时由滑动摩 擦改变为滚动摩擦, 从而使得整个机构不用润滑油润滑, 减轻动力损耗、 减少机件磨损和解决油污问题。 然而该结构为单轨道门圈内结构, 梭子靠 前梭臂上的导丝轮紧顶在尺码环上, 一旦梭轮磨损或松动, 就存在梭子脱 离轨道、 造成安全事故的危险。 公开日为 2009 年 7 月 22 日, 公开号为 CN201276632的中国专利文件公开了一种摆臂式无油小凸轮圆织机,在原有 圆织机结构基础上,在主轴上固装小凸轮,小凸轮的外圆周上制有周期性上 升与下降的单曲线凸台,该凸台上下平面与滚轮滚动接触连接,滚轮与摆臂 头部活动连接,摆臂中部与摆臂座活动连接,摆臂尾部与综带固定连接,摆 臂座固装在底盘上; 滚轮、 上滚轮、 综带、 摆臂、 摆臂座、 下滚轮的数量 均为 32件或者以上。 该圆织机将凸轮改进为小直径凸轮; 凸轮上的双曲线 凹槽改进为单曲线凸台,凸轮与滑块的滑动摩擦传动改进为滚动摩擦传动, 在一定程度上降低了磨损。 但凸台与滚轮成矩形接触造成的轮面线速度的 差异, 使滚轮和凸轮易磨损并且能耗提高, 长时间运转使滚轮磨损而造成 开交缩小无法正常工作。 另外, 滚轮暴露于凸轮凸台外, 长时间与塑料粉 末接触造成轴承污染而损坏, 在更换滚轮及摆架轴承时因轴承是紧固在摆 架上, 要更换轴承必须要先拆摆架支座才能更换, 故此该种塑料圆织机存 在着能耗高、 零部件易损、 维修不便的缺陷。 On October 24, 2007, the brown-rod oil-free plastic circular loom disclosed in the Chinese patent document CN200963866 includes a pulley, a spindle, a bottom basin, a cam, a shuttle, an upper door ring, a shuttle, a weft yarn package, The warp, the lower door ring, the outer brown rod, the inner brown rod, the middle ring, the upper slider, the slider roller, the lower slider, the slider guide column and the frame are characterized in that the outer circumference of the cam has a top and bottom curve convex The upper and lower planes of the upper and lower curved bosses each have a slider roller and a rolling roller. The slider rollers are respectively mounted on the roller shafts of the upper slider and the lower slider, and the main feature is that the large cam is changed by sliding friction during operation. For rolling friction, the entire mechanism is not lubricated with lubricating oil, reducing power loss, reducing wear and tear and solving oil problems. However, the structure is a single-track door ring structure, and the shuttle guide wheel on the front shuttle arm is tightly mounted on the size ring. Once the shuttle wheel is worn or loose, there is a danger that the shuttle will be off track and cause a safety accident. The publication date is July 22, 2009, and the Chinese patent document with the publication number CN201276632 discloses a swing arm type oil-free small cam circular loom. On the basis of the original circular loom structure, a small cam is fixed on the main shaft. The outer circumference of the small cam is provided with a single curved boss which periodically rises and falls. The upper and lower planes of the boss are in rolling contact with the roller, and the roller and the swing arm The head is connected in motion, the middle of the swing arm is movably connected with the swing arm seat, the tail of the swing arm is fixedly connected with the heald strap, and the swing arm seat is fixed on the chassis; the roller, the upper roller, the heald strap, the swing arm, the swing arm seat and the lower roller The number is 32 or more. The circular loom improves the cam to a small diameter cam; the hyperbolic groove on the cam is improved to a single curved boss, and the sliding friction transmission of the cam and the slider is improved to a rolling friction transmission, which reduces wear to a certain extent. However, the difference in the linear speed of the tread caused by the rectangular contact between the boss and the roller makes the roller and the cam easy to wear and the energy consumption is improved. The long-time operation causes the roller to wear and the opening and contraction is reduced, and the normal operation cannot be performed. In addition, the roller is exposed to the outside of the cam boss, and the bearing is damaged due to contact with the plastic powder for a long time. When the roller and the pendulum bearing are replaced, the bearing is fastened on the pendulum. To replace the bearing, the bearing must be firstly disassembled. The seat can be replaced, so the plastic circular loom has the defects of high energy consumption, fragile parts and inconvenient maintenance.
发明内容 Summary of the invention
本发明的目的在于解决现有技术的圆织机单轨道门圈因梭轮磨损或松 动, 容易造成梭子脱离轨道而出现安全事故的问题, 提供了一种梭子不会 脱离轨道、 安全可靠的节能小凹轮塑料圆织机。 The object of the present invention is to solve the problem that the single track door ring of the prior art circular gantry is easy to cause the shuttle to get out of the track and cause a safety accident due to wear or looseness of the shuttle wheel, and provides a safe and reliable energy saving of the shuttle without leaving the track. Small concave wheel plastic circular loom.
本发明的另一目的在于解决现有技术的圆织机滚轮和凸轮易磨损且更 换不便, 滚轮长期裸露在粉尘中其轴承容易受到污染而损坏的问题, 提供 了一种凸轮不易磨损、 滚轮不裸露且更换方便的节能小凹轮塑料圆织机。 Another object of the present invention is to solve the problem that the roller and cam of the prior art circular looms are easy to wear and inconvenient to replace, and the rollers are exposed to dust for a long time, and the bearings are easily damaged by pollution, thereby providing a cam that is not easy to wear and the rollers are not. An energy-saving small concave plastic circular loom that is bare and easy to replace.
本发明为达到上述技术目的所采用的具体技术方案为: 一种节能小凹 轮塑料圆织机, 包括机架、 电机、 驱摆装置和梭子装置, 电机设于机架下 部的电机座上, 梭子装置和驱摆装置分别设于机架上部和中部, 梭子装置 包括梭体、 梭子驱动机构和梭子定位机构, 所述梭子定位机构包括上门圈 和下门圈, 在上门圈和下门圈内侧设置主轨道, 在上门圈和下门圈外侧设 置副轨道, 主轨道和副轨道分别与梭体的主梭轮和副梭轮滚动接触配合, 所述的驱摆装置一端通过小凹轮与电机的主轴紧固连接, 另一端通过摆杆 与棕带相铰接。 将现有技术的单轨道门圈改为双轨道门圈, 门圈内侧设置 主轨道, 门圈外侧设置副轨道, 主轨道和副轨道分别与梭体的主梭轮和副 梭轮滚动接触配合, 并在副轨道上设置活动装梭口, 方便梭子装卸。 梭子 采用双轨定位, 梭子运动时主梭轮沿着门圈主轨道运动, 停机或出故障时, 副梭轮通过门圈副轨道使梭子正确保持在门圈轨道上, 梭子不会脱离轨道, 避免了梭子脱离轨道这一安全事故的发生, 提高了圆织机的安全性能。 装 卸梭子时, 只要打开门圈副轨道侧即可, 十分方便。 The specific technical solution adopted by the present invention for achieving the above technical purpose is: an energy-saving small concave plastic circular loom comprising a frame, a motor, a swinging device and a shuttle device, wherein the motor is arranged on a motor seat at a lower part of the frame, The shuttle device and the swinging device are respectively disposed at an upper portion and a middle portion of the frame, and the shuttle device includes a shuttle body, a shuttle driving mechanism and a shuttle positioning mechanism, and the shuttle positioning mechanism includes an upper door ring and a lower door ring, and is inside the upper door ring and the lower door ring Set the main track, set outside the upper and lower door rings The sub-track is disposed, and the main rail and the sub-track are respectively in rolling contact with the main shuttle wheel and the auxiliary shuttle wheel of the shuttle body, and one end of the driving device is fastened to the main shaft of the motor through the small concave wheel, and the other end is passed through the swing rod The brown belt is hinged. The prior art single track door ring is changed into a double track door ring, the main track is arranged inside the door ring, the auxiliary track is arranged outside the door ring, and the main track and the auxiliary track are respectively in rolling contact with the main shuttle wheel and the auxiliary shuttle wheel of the shuttle body. And set the movable shed on the auxiliary track to facilitate the loading and unloading of the shuttle. The shuttle adopts double-track positioning. When the shuttle moves, the main shuttle wheel moves along the main track of the door ring. When the machine stops or fails, the auxiliary shuttle wheel keeps the shuttle correctly on the door ring track through the door ring auxiliary track, and the shuttle will not leave the track, avoiding The safety accident of the shuttle loom has improved the safety performance of the circular loom. When loading and unloading the shuttle, it is convenient to open the side track side of the door ring.
作为优选, 所述的小凹轮设置在机架的中部, 小凹轮外表面周向设有 一圈在小凹轮轴向上呈升降曲线布置的梯形凹槽或矩形凹槽, 所述摆杆一 端的端部轴向并列设有两个摆杆滚轮, 摆杆的一端通过摆杆滚轮设置在梯 形凹槽或矩形凹槽内, 梯形凹槽或矩形凹槽的上槽边边宽大于下槽边边宽, 上槽边内侧设有台阶, 靠近摆杆末端的摆杆滚轮与下槽边内侧滚动接触配 合, 另一摆杆滚轮与上槽边内侧滚动接触配合。 将现有技术的凸轮改为凹 轮, 即将轮子周向设置的凸条改为凹槽, 这样, 就可以将摆杆端部的滚轮 置于凹槽内, 由于凹槽结构覆盖了滚轮, 避免了现有技术的滚轮因为长期 裸露在粉尘中其轴承受到污染而损坏的问题, 延长了使用寿命。 两个摆杆 滚轮分别贴合凹槽的上下槽边, 可以提高传动精度; 上槽边内侧设置的台 阶结构可以避免靠近摆杆末端的摆杆滚轮触及凹槽的上槽边, 梯形凹槽或 矩形凹槽的上槽边边宽大于下槽边边宽则可以避免另一摆杆滚轮触及凹槽 的下槽边, 确保两个摆杆滚轮分别贴合凹槽的上下槽边, 这种结构与边宽 相等的凹槽相比, 由于凹槽的上下边只需加工一半, 因此减少了凹槽的精 加工量, 同时位于摆杆端部的滚轮可以同轴设置而无须设置偏心轴, 简化 了摆杆的端部结构, 降低了成本。 Preferably, the small concave wheel is disposed in a middle portion of the frame, and the outer surface of the small concave wheel is circumferentially provided with a trapezoidal groove or a rectangular groove which is arranged in a lifting curve in the axial direction of the small concave wheel, and the end of one end of the pendulum rod Two swing rod rollers are arranged side by side in the axial direction. One end of the swing rod is disposed in the trapezoidal groove or the rectangular groove through the swing rod roller, and the width of the upper groove side of the trapezoidal groove or the rectangular groove is wider than the width of the lower groove side. A step is arranged on the inner side of the upper groove side, and the swing rod roller near the end of the swing rod is in rolling contact with the inner side of the lower groove side, and the other swing rod roller is in rolling contact with the inner side of the upper groove side. The prior art cam is changed into a concave wheel, that is, the ribs arranged circumferentially of the wheel are changed into grooves, so that the roller at the end of the pendulum can be placed in the groove, since the groove structure covers the roller, avoiding The prior art roller has been damaged due to long-term exposure to dust in the dust, which prolongs the service life. The two swing rod rollers respectively fit the upper and lower groove sides of the groove, which can improve the transmission precision; the step structure disposed on the inner side of the upper groove can prevent the swing rod roller near the end of the swing rod from contacting the upper groove edge of the groove, the trapezoidal groove or The width of the upper groove edge of the rectangular groove is larger than the width of the edge of the lower groove, so that the other pendulum roller can avoid the lower groove edge of the groove, and the two swing bar rollers are respectively fitted to the upper and lower groove sides of the groove. With side width Compared with the equal groove, since the upper and lower sides of the groove only need to be processed by half, the amount of finishing of the groove is reduced, and the roller at the end of the pendulum can be coaxially arranged without setting an eccentric shaft, which simplifies the pendulum The end structure reduces costs.
作为优选, 所述的升降曲线为正弦升降曲线, 正弦升降曲线包含三个 完整的正弦曲线周期, 小凹轮上设置的梯形凹槽或矩形凹槽具有三个高点 及三个低点, 所述正弦升降曲线的首尾平滑连接; 所述的摆杆滚轮为锥形 轮, 靠近摆杆末端的摆杆滚轮的锥形面与梯形凹槽或矩形凹槽的下槽边相 适配, 另一摆杆滚轮的锥形面与梯形凹槽或矩形凹槽的上槽边相适配。 正 弦升降曲线可以使摆杆与小凹轮之间的滑动平滑顺畅, 有利于减少滚轮与 小凹轮的磨损, 降低噪音与能耗, 延长设备的使用寿命; 同时由于两滚轮 外形与小凹轮的凹槽采用了锥形匹配接触, 使滚轮不受线速度差异的影响, 不产生轴向摩擦, 进一步提高了滚轮和小凹轮的使用寿命且降低了噪音, 同时也大大降低了设备的能耗, 与现有技术相比, 可以节约电能 35%以上。 锥形双滚轮解决了现有圆织机的滚轮稍有磨损就必须停机更换所带来的损 失, 提高了生产效率, 大大降低了生产成本。 Preferably, the lifting curve is a sinusoidal lifting curve, and the sinusoidal lifting curve comprises three complete sinusoidal periods, and the trapezoidal groove or the rectangular groove provided on the small concave wheel has three high points and three low points. The first and last smooth connection of the sinusoidal lifting curve; the pendulum roller is a conical wheel, and the tapered surface of the pendulum roller near the end of the pendulum is matched with the lower groove edge of the trapezoidal groove or the rectangular groove, and the other The tapered surface of the pendulum roller is adapted to the trapped groove or the upper grooved edge of the rectangular groove. The sinusoidal lifting curve can make the sliding between the swinging rod and the small concave wheel smooth and smooth, which can reduce the wear of the roller and the small concave wheel, reduce the noise and energy consumption, and prolong the service life of the equipment. At the same time, due to the shape of the two rollers and the small concave wheel The groove adopts a tapered matching contact, so that the roller is not affected by the difference of the linear speed, and no axial friction is generated, which further improves the service life of the roller and the small concave wheel and reduces the noise, and also greatly reduces the energy of the device. Compared with the prior art, it can save more than 35% of electric energy. The tapered double roller solves the loss caused by the need to stop the replacement of the roller of the existing circular loom, which improves the production efficiency and greatly reduces the production cost.
作为优选, 棕带上下走向地设置在机架上的一对导轮上, 所述摆杆另 一端与设置在棕带上的棕带连接板铰接, 靠近摆杆滚轮的摆杆杆体上设有 铰接机构, 所述的铰接机构包括一对对称布置的角接触球轴承, 摆杆通过 铰接机构铰接在机架的支架上。 主轴带动小凹轮旋转, 小凹轮的凹槽通过 滚轮带动摆杆端部作上下运动, 由于靠近摆杆滚轮的摆杆杆体上设有与机 架的铰接机构, 故整个摆杆作类似 "翘翘板" 的运动, 摆杆与棕带的铰接 端以小凹轮的正弦曲线波动幅度的一定倍数上下移动, 从而带动棕带上下 移动, 完成塑料圆织机的编织过程, 一对对称布置的角接触球轴承不但可 以承受径向力, 还可以承受轴向力, 可以满足摆杆使用要求。 Preferably, the brown belt is disposed on the pair of guide wheels on the frame, and the other end of the swing rod is hinged with the brown belt connecting plate disposed on the brown belt, and is disposed on the swing rod body adjacent to the swing rod roller. The hinge mechanism includes a pair of symmetrically arranged angular contact ball bearings, and the swing link is hinged to the bracket of the frame by a hinge mechanism. The main shaft drives the small concave wheel to rotate, and the groove of the small concave wheel drives the end of the swing rod to move up and down by the roller. Since the swing rod body near the swing rod roller is provided with a hinge mechanism with the frame, the entire swing rod is similar. The movement of the seesaw, the hinged end of the pendulum and the brown belt moves up and down with a certain multiple of the sinusoidal fluctuation of the small concave wheel, thereby driving the brown belt up and down Move, complete the weaving process of the plastic circular loom, a pair of symmetrically arranged angular contact ball bearings can not only withstand the radial force, but also can withstand the axial force, which can meet the requirements of the swing rod.
作为优选, 所述的梭体包括一呈弧形滑板状的梭轮安装板, 所述的主 梭轮为 4只, 设置在梭轮安装板内凹面两端的四个角部, 位于梭体上侧的 主梭轮与上门圈上的主轨道滚动接触配合, 位于梭体下侧的主梭轮与下门 圈上的主轨道滚动接触配合; 所述的副梭轮为 4只, 设置在梭轮安装板外 凸面两端的四个角部, 位于梭体上侧的副梭轮与上门圈上的副轨道滚动接 触配合, 位于梭体下侧的副梭轮与下门圈上的副轨道滚动接触配合。 本发 明的梭子采用八梭轮双轨定位, 设置在梭轮安装板内凹面四个角部的 4只 主梭轮紧贴门圈内侧的主轨道, 梭子运转时由于梭体惯性离心力的作用, 主梭轮沿着门圈主轨道运动, 而处于门圈外侧的 4只副梭轮在梭子运转时 与副轨道存在一定程度上的分离而不转动, 停机或出故障时, 梭子停止转 动, 梭体的惯性离心力消失, 此时 4只副梭轮与门圈副轨道相接触, 使梭 子正确保持门圈轨道中, 梭子不会脱离轨道; 装卸梭子时, 只要打开门圈 副轨道侧设置的活动装梭口即可, 非常方便。 Preferably, the shuttle body comprises a shuttle wheel mounting plate having an arc-shaped sliding plate shape, wherein the main shuttle wheel is four, and four corner portions disposed at two ends of the concave surface of the shuttle wheel mounting plate are located on the shuttle body. The main shuttle wheel on the side is in rolling contact with the main rail on the upper door ring, and the main shuttle wheel on the lower side of the shuttle body is in rolling contact with the main rail on the lower door ring; the four auxiliary shuttle wheels are arranged in the shuttle The four corners at the two ends of the outer surface of the wheel mounting plate, the auxiliary shuttle wheel on the upper side of the shuttle body and the secondary track on the upper door ring are in rolling contact, and the secondary track on the lower side of the shuttle body and the secondary track on the lower door ring are rolled. Contact fit. The shuttle of the present invention adopts eight shuttle wheel double-track positioning, and four main shuttle wheels disposed at four corners of the concave surface of the shuttle wheel mounting plate are closely attached to the main track inside the door ring, and the shuttle is operated due to the inertia centrifugal force of the shuttle body. The shuttle wheel moves along the main track of the door ring, and the four auxiliary shuttle wheels on the outside of the door ring are separated from the sub-track by a certain degree without rotation during the operation of the shuttle. When the machine stops or fails, the shuttle stops rotating, the shuttle body The inertial centrifugal force disappears. At this time, the four auxiliary shuttle wheels are in contact with the door ring sub-track, so that the shuttle can correctly maintain the door ring track, and the shuttle will not leave the track. When loading and unloading the shuttle, just open the movable device set on the side of the door ring. The shed can be very convenient.
作为优选, 主轨道的轨道面为锥形面, 主梭轮的中心轴线与主梭轮所 接触的主轨道的轨道面平行, 接触上门圈的主梭轮其中心轴线与梭体上接 触下门圈的主梭轮的中心轴线是互为夹角的结构。 锥形的轨道面可以为梭 子提供径向与轴向支撑, 主梭轮的中心轴线与主梭轮所接触的主轨道的轨 道面平行即主梭轮与轨道面垂直可以使主梭轮受力均匀, 减少轮轴的磨损, 延长使用寿命。 Preferably, the track surface of the main track is a tapered surface, the central axis of the main shuttle wheel is parallel to the track surface of the main track in contact with the main shuttle wheel, and the central shuttle of the main shuttle wheel contacting the upper door ring contacts the lower door of the shuttle body. The central axis of the main shuttle of the ring is a structure that is at an angle to each other. The tapered track surface can provide radial and axial support for the shuttle. The central axis of the main shuttle wheel is parallel to the track surface of the main track that the main shuttle wheel is in contact with, that is, the main shuttle wheel is perpendicular to the track surface to force the main shuttle wheel. Uniform, reduce wheel wear and extend service life.
作为优选, 副轨道的轨道面为锥形面, 副梭轮为锥形轮, 锥形轮的锥 形结构与副轨道的轨道面相适配, 位于梭轮安装板同一端的上侧副梭轮其 中心轴线与下侧副梭轮的中心轴线相互平行。 副梭轮的锥形轮面与副轨道 的轨道面相适配, 可以在梭子不动时有效地固定梭子, 使梭子正确保持门 圈轨道中, 梭子不会脱离轨道。 Preferably, the track surface of the secondary track is a tapered surface, the auxiliary shuttle wheel is a conical wheel, and the cone of the conical wheel The shape structure is adapted to the track surface of the sub-track, and the center axis of the upper side shuttle wheel at the same end of the shuttle wheel mounting plate is parallel to the central axis of the lower side shuttle wheel. The tapered wheel surface of the auxiliary shuttle wheel is adapted to the track surface of the secondary track, and the shuttle can be effectively fixed when the shuttle is not moved, so that the shuttle can correctly maintain the door ring track, and the shuttle does not leave the track.
作为优选, 所述棕带连接板上下两端凸设有矩形的拉钩结构, 拉钩结 构中间设有横截面呈圆形的拉钩槽。 棕带连接板为上下拉钩结构, 拉钩槽 采圆形的拉钩槽, 棕带固定销可以方便地固定在圆槽内, 在拉紧棕带状态 下, 不易脱出, 更换棕带只需松开棕带上下调节螺丝即可取下棕带, 给维 修带来很大的便利。 Preferably, a rectangular hook structure is protruded from the lower end of the ribbon connecting plate, and a hook groove having a circular cross section is disposed in the middle of the hook structure. The brown belt connecting plate is a pull-up hook structure, and the hook groove adopts a circular hook groove. The brown belt fixing pin can be conveniently fixed in the circular groove. In the state of tightening the brown belt, it is not easy to escape, and the replacement of the brown belt only needs to loosen the brown. With the upper and lower adjustment screws, the brown belt can be removed, which brings great convenience to maintenance.
本发明的有益效果是: 它有效地解决了现有技术的圆织机单轨道门圈 因梭轮磨损或松动, 容易造成梭子脱离轨道而出现安全事故的问题, 也解 决现有技术的圆织机滚轮和凸轮易磨损且更换不便, 滚轮长期裸露在粉尘 中其轴承容易受到污染而损坏的问题。 与现有技术相比, 本发明的结构噪 音低、 使用寿命长、 节能且生产效率高, 具有很高的经济效益。 The utility model has the beneficial effects that: the utility model effectively solves the problem that the single track door ring of the prior art circular loom has a safety accident caused by the wear or looseness of the shuttle wheel, which is easy to cause the shuttle to get out of the track, and also solves the circular knitting of the prior art. The roller and cam of the machine are easy to wear and inconvenient to replace, and the roller is exposed to dust for a long time, and the bearing is easily contaminated and damaged. Compared with the prior art, the structure of the invention has low noise, long service life, energy saving and high production efficiency, and has high economic benefits.
附图说明 DRAWINGS
图 1为本发明的一种结构示意图; Figure 1 is a schematic structural view of the present invention;
图 2为本发明梭子定位机构的一种结构示意图; 2 is a schematic structural view of a shuttle positioning mechanism of the present invention;
图 3为本发明棕带连接板的一种结构示意图; 3 is a schematic structural view of a brown tape connecting plate of the present invention;
图 4为本发明小凹轮的一种结构示意图; 4 is a schematic structural view of a small concave wheel of the present invention;
图 5为本发明小凹轮的另一种结构示意图。 Fig. 5 is a schematic view showing another structure of the small concave wheel of the present invention.
图中: 1-机架, 2-电机, 3-电机座, 4-主轴, 5-小凹轮, 6-摆杆滚轮, 7-摆杆, 8-支架, 9-棕带连接板, 10-棕带, 11-导轮架, 12-梯形凹槽, 13- 梭子定位机构, 14-主轨道, 15-副轨道, 16-上门圈, 17-下门圈, 18-主梭 轮, 19-副梭轮, 20-拉钩结构, 21-梭子驱动机构, 22-梭体, 23-上槽边, 24-下槽边, 25-矩形凹槽。 In the figure: 1-frame, 2-motor, 3-motor base, 4-spindle, 5-small concave wheel, 6-swing rod roller, 7-swing rod, 8-seat, 9-brown strap, 10 - Brown belt, 11-wheel guide, 12-trapezoidal groove, 13- Shuttle positioning mechanism, 14-main track, 15-pair track, 16-door door ring, 17-lower door ring, 18-main shuttle wheel, 19-side shuttle wheel, 20-hook structure, 21-buckle drive mechanism, 22- Shuttle body, 23-upper groove side, 24-lower groove side, 25-rectangular groove.
具体实鮮式 Specific real
下面通过实施例, 并结合附图对本发明技术方案的具体实施方式作进 一步的说明。 The specific embodiments of the technical solutions of the present invention will be further described below by way of embodiments and with reference to the accompanying drawings.
实施例 1 Example 1
在如图 1所示的实施例 1中,一种节能小凹轮塑料圆织机,包括机架 1、 电机 2、 驱摆装置和梭子装置, 电机设于机架下部的电机座 3上, 梭子装置 和驱摆装置分别设于机架上部和中部, 梭子装置包括梭体 22 (见图 2 )、 梭 子驱动机构 21和梭子定位机构 13, 所述的梭体 22包括一呈弧形滑板状的 梭轮安装板及设置在梭轮安装板上的 4只主梭轮 18与 4只副梭轮 19,主梭 轮设置在梭轮安装板内凹面两端的四个角部, 而副梭轮设置在梭轮安装板 外凸面两端的四个角部。所述梭子定位机构 13包括上门圈 16和下门圈 17, 在上门圈和下门圈内侧设置轨道面为锥形面的主轨道 14, 在上门圈和下门 圈外侧设置轨道面为锥形面的副轨道 15,主轨道和副轨道分别与梭体 22上 的主梭轮 18和副梭轮 19滚动接触配合, 位于梭体上侧的主梭轮与上门圈 16上的主轨道 14滚动接触配合, 位于梭体下侧的主梭轮与下门圈 17上的 主轨道滚动接触配合; 主梭轮 18的中心轴线与主梭轮所接触的主轨道的轨 道面平行, 接触上门圈 16的主梭轮其中心轴线与梭体 22上接触下门圈 17 的主梭轮的中心轴线是互为夹角的结构。 副梭轮 19为锥形轮, 锥形轮的锥 形结构与副轨道的轨道面相适配, 位于梭体上侧的副梭轮与上门圈上的副 轨道 15滚动接触配合, 位于梭体下侧的副梭轮与下门圈上的副轨道滚动接 触配合, 位于梭轮安装板同一端的上侧副梭轮其中心轴线与下侧副梭轮的 中心轴线相互平行。 In the embodiment 1 shown in FIG. 1, an energy-saving small concave plastic circular loom includes a frame 1, a motor 2, a swinging device and a shuttle device, and the motor is arranged on the motor base 3 at the lower part of the frame. The shuttle device and the swinging device are respectively disposed at an upper portion and a middle portion of the frame, and the shuttle device includes a shuttle body 22 (see FIG. 2), a shuttle driving mechanism 21 and a shuttle positioning mechanism 13, and the shuttle body 22 includes an arc-shaped sliding plate shape. The shuttle wheel mounting plate and the four main shuttle wheels 18 and the four auxiliary shuttle wheels 19 disposed on the shuttle wheel mounting plate, the main shuttle wheel is disposed at four corners of the concave ends of the shuttle wheel mounting plate, and the auxiliary shuttle wheel Four corners are provided at the two ends of the convex surface of the shuttle wheel mounting plate. The shuttle positioning mechanism 13 includes an upper door ring 16 and a lower door ring 17, and a main rail 14 having a tapered surface on the inner side of the upper door ring and the lower door ring is provided, and a track surface is tapered on the outer side of the upper door ring and the lower door ring. The sub-track 15 of the surface, the main rail and the sub-track are respectively in rolling contact with the main shuttle 18 and the auxiliary shuttle 19 on the shuttle body 22, and the main shuttle 14 on the upper side of the shuttle body and the main rail 14 on the upper door ring 16 are rolled. The main shuttle wheel on the lower side of the shuttle body is in rolling contact with the main rail on the lower door ring 17; the central axis of the main shuttle wheel 18 is parallel to the track surface of the main track in contact with the main shuttle wheel, and contacts the upper door ring 16 The center axis of the main shuttle wheel and the central axis of the main shuttle wheel of the shuttle body 22 contacting the lower door ring 17 are mutually angled. The auxiliary shuttle wheel 19 is a conical wheel, and the conical structure of the conical wheel is matched with the track surface of the sub-track, and the auxiliary shuttle wheel on the upper side of the shuttle body and the pair on the upper door ring The track 15 is in rolling contact engagement, and the auxiliary shuttle wheel located on the lower side of the shuttle body is in rolling contact with the secondary track on the lower door ring, and the center axis of the upper side shuttle wheel at the same end of the shuttle wheel mounting plate and the center of the lower side shuttle wheel The axes are parallel to each other.
驱摆装置一端通过设置在机架 1的中部的小凹轮 5与电机 2的主轴 4 紧固连接, 另一端通过摆杆 7与棕带 10相铰接。 棕带 10上下走向地设置 在机架 1上的一对导轮 11上, 所述摆杆另一端与设置在棕带上的棕带连接 板 9 (见图 3 )铰接, 棕带连接板上下两端凸设有矩形的拉钩结构 20, 拉钩 结构中间设有横截面呈圆形的拉钩槽, 棕带两头通过固定销固定在圆槽内。 所述的小凹轮 5外表面周向设有一圈在轴向上呈升降曲线布置的梯形凹槽 12 (见图 4), 所述摆杆 7—端的端部轴向并列设有两个摆杆滚轮 6, 摆杆 的一端通过摆杆滚轮设置在梯形凹槽内, 梯形凹槽的上槽边 23边宽大于下 槽边 24边宽, 上槽边内侧设有台阶, 靠近摆杆末端的摆杆滚轮与下槽边内 侧滚动接触配合, 另一摆杆滚轮与上槽边内侧滚动接触配合。 靠近摆杆滚 轮的摆杆杆体上设有铰接机构, 所述的铰接机构包括一对对称布置的角接 触球轴承, 摆杆通过铰接机构铰接在机架的支架 8上。 One end of the oscillating device is fastened to the main shaft 4 of the motor 2 via a small concave wheel 5 disposed in the middle of the frame 1, and the other end is hinged to the brown belt 10 via the swing link 7. The brown belt 10 is disposed up and down on a pair of guide wheels 11 on the frame 1. The other end of the swing rod is hinged with a brown belt connecting plate 9 (see FIG. 3) disposed on the brown belt, and the brown belt is connected to the upper and lower sides. A rectangular hook structure 20 is protruded from both ends, and a hook groove having a circular cross section is disposed in the middle of the hook structure, and both ends of the brown belt are fixed in the circular groove by fixing pins. The outer surface of the small concave wheel 5 is circumferentially provided with a trapezoidal groove 12 (see FIG. 4) which is arranged in an upward and downward direction in the axial direction, and the end of the swinging rod 7 is axially arranged with two swing rod rollers. 6. One end of the swing rod is disposed in the trapezoidal groove through the swing rod roller. The width of the upper groove side 23 of the trapezoidal groove is wider than the width of the lower groove side 24, and the inner side of the upper groove side is provided with a step, and the swing rod near the end of the swing rod The roller is in rolling contact with the inner side of the lower groove, and the other pendulum roller is in rolling contact with the inner side of the upper groove. A hinge mechanism is disposed on the swing lever body adjacent to the swing rod roller. The hinge mechanism includes a pair of symmetrically disposed angular contact ball bearings, and the swing link is hinged to the bracket 8 of the frame by a hinge mechanism.
实施例 2 Example 2
实施例 2的小凹轮 5上的凹槽为矩形凹槽 25 (见图 5), 摆杆 7的一端 通过摆杆滚轮 6 设置在矩形凹槽内, 矩形凹槽的上槽边边宽大于下槽边边 宽, 上槽边内侧设有台阶, 靠近摆杆末端的摆杆滚轮与下槽边内侧滚动接 触配合, 另一摆杆滚轮与上槽边内侧滚动接触配合, 矩形凹槽的升降曲线 为正弦升降曲线, 正弦升降曲线包含三个完整的正弦曲线周期, 小凹轮上 设置矩形凹槽具有三个高点及三个低点, 正弦升降曲线的首尾平滑连接。 所述的摆杆滚轮为锥形轮, 靠近摆杆末端的摆杆滚轮的锥形面与矩形凹槽 的下槽边相适配, 另一摆杆滚轮的锥形面与矩形凹槽的上槽边相适配, 其 余和实施例 1相同。 The groove on the small concave wheel 5 of Embodiment 2 is a rectangular groove 25 (see FIG. 5), and one end of the swing rod 7 is disposed in the rectangular groove by the swing rod roller 6, and the upper groove side width of the rectangular groove is larger than The side of the lower groove is wide, and the inner side of the upper groove is provided with a step. The swing rod roller near the end of the swing rod is in rolling contact with the inner side of the lower groove side, and the other swing rod roller is in rolling contact with the inner side of the upper groove side, and the rectangular groove is lifted and lowered. The curve is a sinusoidal lifting curve. The sinusoidal lifting curve contains three complete sinusoidal periods. The small concave groove has three high points and three low points. The first and last sinusoidal lifting curves are smoothly connected. The swing rod roller is a conical wheel, and the tapered surface of the swing rod roller near the end of the swing rod is matched with the lower groove edge of the rectangular groove, and the tapered surface of the other swing rod roller and the rectangular groove are arranged. The groove edges are fitted, and the rest are the same as in the first embodiment.
节能小凹轮塑料圆织机工作时, 电机带动小凹轮转动, 小凹轮上呈升 降曲线的凹槽随之转动, 凹槽通过滚轮带动摆杆上下运动, 摆杆的另一端 通过棕带连接板带动棕带上下运动, 棕带带动两排间隔布置的经纱上下交 叉运动, 同时梭子在梭子驱动机构的作用下沿门圈轨道运动, 纬纱随着梭 体作横向圆周运动, 圆织机正常运作。 本发明的梭子采用双轨定位, 梭子 运动时主梭轮沿着门圈主轨道运动, 停机或出故障时, 副梭轮通过门圈副 轨道使梭子正确保持在门圈轨道上, 梭子不会脱离轨道, 避免了梭子脱离 轨道这一安全事故的发生, 提高了圆织机的安全性能。 另外, 本发明将现 有技术的凸轮改为凹轮, 即将轮子周向设置的凸条改为凹槽, 这样, 就可 以将摆杆端部的滚轮置于凹槽内, 由于凹槽结构覆盖了滚轮, 避免了现有 技术的滚轮因为长期裸露在粉尘中其轴承受到污染而损坏的问题, 延长了 When the energy-saving small concave plastic circular loom is working, the motor drives the small concave wheel to rotate, and the groove with the lifting curve on the small concave wheel rotates accordingly, the groove moves the swing rod up and down by the roller, and the other end of the swing rod passes the brown belt The connecting plate drives the brown belt to move up and down. The brown belt drives the two rows of spaced warp yarns to move up and down. At the same time, the shuttle moves along the door ring track under the action of the shuttle driving mechanism. The weft yarn moves horizontally with the shuttle body, and the circular loom is normal. Operation. The shuttle of the invention adopts double-track positioning, and the main shuttle wheel moves along the main track of the door ring when the shuttle moves. When the machine stops or fails, the auxiliary shuttle wheel keeps the shuttle correctly on the door ring track through the door ring auxiliary track, and the shuttle does not detach. The track avoids the safety accident of the shuttle leaving the track and improves the safety performance of the circular loom. In addition, the present invention changes the cam of the prior art into a concave wheel, that is, the ribs disposed circumferentially of the wheel are changed into grooves, so that the roller at the end of the pendulum can be placed in the groove, and the groove structure is covered. The roller avoids the problem that the prior art roller is damaged due to contamination of the bearing in the dust for a long time, and is prolonged.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201856581U CN201678803U (en) | 2010-05-11 | 2010-05-11 | Energy-saving small concave wheel plastic circular weaving machine |
| CN201020185658.1 | 2010-05-11 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011140861A1 true WO2011140861A1 (en) | 2011-11-17 |
Family
ID=43343855
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2011/072091 Ceased WO2011140861A1 (en) | 2010-05-11 | 2011-03-24 | Energy-saving type small concave-wheel plastic circular machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN201678803U (en) |
| WO (1) | WO2011140861A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628227A (en) * | 2012-08-27 | 2014-03-12 | 周传对 | Highly-energy-saving plastic mesh bag circular weaving machine |
| AT15480U1 (en) * | 2016-04-29 | 2017-10-15 | Starlinger & Co Gmbh | circular loom |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201678803U (en) * | 2010-05-11 | 2010-12-22 | 陈上利 | Energy-saving small concave wheel plastic circular weaving machine |
| CN103031657A (en) * | 2011-09-29 | 2013-04-10 | 黄美昌 | Magnetic shuttle pushing plastic circular weaving machine |
| CN109371538A (en) * | 2018-12-10 | 2019-02-22 | 温州亿科塑料机械有限公司 | A kind of plastic circular loom |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4579149A (en) * | 1983-07-20 | 1986-04-01 | Huemer Franz Xaver | Circular loom |
| US5409044A (en) * | 1994-02-25 | 1995-04-25 | Lin; Yao-Chang | Circular loom having improved shuttle retention |
| CN201411532Y (en) * | 2009-03-16 | 2010-02-24 | 姜宝魁 | Swing bar circular loom |
| CN101805954A (en) * | 2010-05-06 | 2010-08-18 | 黄美昌 | Shuttle ship and running orbit structure of plastic circular weaving machine |
| CN201678808U (en) * | 2010-05-06 | 2010-12-22 | 黄美昌 | Shuttle boat and operation track structure of plastic circular weaving machine |
| CN201678803U (en) * | 2010-05-11 | 2010-12-22 | 陈上利 | Energy-saving small concave wheel plastic circular weaving machine |
| CN201738074U (en) * | 2010-01-08 | 2011-02-09 | 陈上利 | Cone-shaped double-idler wheel driving and oscillating device of brown belt of plastic circular weaving machine |
-
2010
- 2010-05-11 CN CN2010201856581U patent/CN201678803U/en not_active Expired - Fee Related
-
2011
- 2011-03-24 WO PCT/CN2011/072091 patent/WO2011140861A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4579149A (en) * | 1983-07-20 | 1986-04-01 | Huemer Franz Xaver | Circular loom |
| US5409044A (en) * | 1994-02-25 | 1995-04-25 | Lin; Yao-Chang | Circular loom having improved shuttle retention |
| CN201411532Y (en) * | 2009-03-16 | 2010-02-24 | 姜宝魁 | Swing bar circular loom |
| CN201738074U (en) * | 2010-01-08 | 2011-02-09 | 陈上利 | Cone-shaped double-idler wheel driving and oscillating device of brown belt of plastic circular weaving machine |
| CN101805954A (en) * | 2010-05-06 | 2010-08-18 | 黄美昌 | Shuttle ship and running orbit structure of plastic circular weaving machine |
| CN201678808U (en) * | 2010-05-06 | 2010-12-22 | 黄美昌 | Shuttle boat and operation track structure of plastic circular weaving machine |
| CN201678803U (en) * | 2010-05-11 | 2010-12-22 | 陈上利 | Energy-saving small concave wheel plastic circular weaving machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628227A (en) * | 2012-08-27 | 2014-03-12 | 周传对 | Highly-energy-saving plastic mesh bag circular weaving machine |
| AT15480U1 (en) * | 2016-04-29 | 2017-10-15 | Starlinger & Co Gmbh | circular loom |
Also Published As
| Publication number | Publication date |
|---|---|
| CN201678803U (en) | 2010-12-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2011140861A1 (en) | Energy-saving type small concave-wheel plastic circular machine | |
| CN202116849U (en) | Expansion reed micromotion device for sizing machine | |
| CN102634915A (en) | Circular shuttle guide raceway device | |
| US4821778A (en) | Circular loom | |
| CN102877192A (en) | Weft knitting mechanism | |
| CN208685014U (en) | A kind of steel ball reinforcing machine | |
| CN118775517A (en) | A textile machinery transmission device and method for convenient parts replacement | |
| CN217350014U (en) | Cloth coiling mechanism for clothing production | |
| CN221645200U (en) | Shuttle-wheel-free suspension circular loom | |
| CN214655533U (en) | Shuttle propeller and circular weaving machine | |
| CN202830354U (en) | Weft knitting mechanism | |
| CN220284342U (en) | A shuttleless suspended circular loom | |
| CN223866871U (en) | A reverse rotation mechanism for a covering yarn machine | |
| CN209669446U (en) | A kind of modified circular weaving machine shuttle wheel | |
| CN208604300U (en) | A kind of single side cuts open the cloth-rolling device of cloth knitting machine | |
| CN219450013U (en) | Yarn tensioning mechanism for spinning texturing machine | |
| CN220284341U (en) | Track frame of shuttleless wheel suspension circular loom | |
| CN208703501U (en) | A kind of elevating mechanism of the textile machine convenient for adjusting | |
| CN107651509B (en) | A kind of weaving tube | |
| CN219932786U (en) | Brake block assembly with adjusting intervention | |
| CN223723327U (en) | Guide roller for gripper loom | |
| CN215560946U (en) | Novel circular weaving machine | |
| CN210711943U (en) | Needle cylinder of double-faced jacquard knitting machine | |
| CN219885249U (en) | Guiding tension structure | |
| CN223780446U (en) | Shuttle suspension mechanism of circular loom |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11780083 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 11780083 Country of ref document: EP Kind code of ref document: A1 |