WO2011038369A1 - Vehicle for launching from a gas gun - Google Patents
Vehicle for launching from a gas gun Download PDFInfo
- Publication number
- WO2011038369A1 WO2011038369A1 PCT/US2010/050441 US2010050441W WO2011038369A1 WO 2011038369 A1 WO2011038369 A1 WO 2011038369A1 US 2010050441 W US2010050441 W US 2010050441W WO 2011038369 A1 WO2011038369 A1 WO 2011038369A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- vehicle
- housing
- propellant
- spinning
- launching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64G—COSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
- B64G1/00—Cosmonautic vehicles
- B64G1/002—Launch systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41A—FUNCTIONAL FEATURES OR DETAILS COMMON TO BOTH SMALLARMS AND ORDNANCE, e.g. CANNONS; MOUNTINGS FOR SMALLARMS OR ORDNANCE
- F41A1/00—Missile propulsion characterised by the use of explosive or combustible propellant charges
- F41A1/02—Hypervelocity missile propulsion using successive means for increasing the propulsive force, e.g. using successively initiated propellant charges arranged along the barrel length; Multistage missile propulsion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B11/00—Compressed-gas guns, e.g. air guns; Steam guns
- F41B11/60—Compressed-gas guns, e.g. air guns; Steam guns characterised by the supply of compressed gas
- F41B11/68—Compressed-gas guns, e.g. air guns; Steam guns characterised by the supply of compressed gas the gas being pre-compressed before firing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41F—APPARATUS FOR LAUNCHING PROJECTILES OR MISSILES FROM BARRELS, e.g. CANNONS; LAUNCHERS FOR ROCKETS OR TORPEDOES; HARPOON GUNS
- F41F1/00—Launching apparatus for projecting projectiles or missiles from barrels, e.g. cannons; Harpoon guns
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B10/00—Means for influencing, e.g. improving, the aerodynamic properties of projectiles or missiles; Arrangements on projectiles or missiles for stabilising, steering, range-reducing, range-increasing or fall-retarding
- F42B10/60—Steering arrangements
- F42B10/66—Steering by varying intensity or direction of thrust
- F42B10/663—Steering by varying intensity or direction of thrust using a plurality of transversally acting auxiliary nozzles, which are opened or closed by valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B15/00—Self-propelled projectiles or missiles, e.g. rockets; Guided missiles
- F42B15/01—Arrangements thereon for guidance or control
Definitions
- This invention relates to a vehicle such as a missile or rocket having the capability for self-propulsion but receiving its initial acceleration from being launched by a gas gun.
- Projectiles launched from gas guns are known to use sabots.
- the inventors of the present invention are, however, unaware of any missiles launched from a gas gun which employ an aero-shell, technology to protect the missile from heat generated during the missile's movement through the atmosphere, spinning and pulsed propulsive bursts from the missile to control the direction of the missile, oversized propellant or oxidizer tanks to be used for delivery of propellant or oxidizer, or moving surfaces to induce lift during the portion of the missile's flight within the atmosphere.
- the present inventors have developed a means of delivering supplies to earth or lunar orbit in order to assist space exploration.
- the current method of delivering propellant, food and other supplies to orbit is with rocket delivery.
- Rocket delivery is extremely expensive with a typical cost of about $5,000 per lb of payload delivered.
- the requirement for approximately 9 km/s delta V to attain earth orbit when coupled with the rocket equation yields only a few percent payload fraction for rocket delivery.
- Theirr method uses a hydrogen gas gun to first boost a rocket to high speed. This allows a smaller more efficient rocket to deliver the payload to orbit.
- the payload fractions obtained are thereby much higher than obtained by a rocket alone.
- Their higher payload fractions plus the re-usable hydrogen gas gun reduce the payload delivery cost by more than a factor of 10.
- the Vehicle of the present invention utilizes an aero-shell, technology to protect the missile from heat generated during the missile's movement through the atmosphere; spinning and pulsed propulsive bursts from the missile to control the direction of the missile, in one embodiment; oversized propellant or oxidizer tanks to be used for delivery of propellant or oxidizer, in one embodiment; and moving surfaces to induce lift during the portion of the missile's flight within the atmosphere, in one embodiment.
- the aero-spike has a sacrificial aero-spike at the nose to reduce the heat transfer on the forward part of the vehicle.
- the aero-spike will ablate several inches during atmospheric flight.
- the advantage is the aero-shell fore-body is substantially away from the high speed air stagnation point at the aero-spike tip and hence will not heat and ablate excessively.
- the ACS includes sensors; an intelligent microprocessor-based controller; a small propellant tank; and a single, rapidly responsive rocket motor as shown in Figures 2 and 4.
- the single nozzle pulsing at right angles to the vehicle cause the spinning vehicle to precess to the desired orientation.
- the advantage is a much lower part count and weight than a traditional ACS which usually has multiple nozzles.
- It preferably has propellant tanks that can carry both the propellant and the payload. This is because the payload is often rocket propellant such as LH 2 , LOX or RP1 , while the vehicle uses the same propellant. This will reduce the part count and weight of the vehicle.
- rocket propellant such as LH 2 , LOX or RP1
- the advantage is a much shorter, compact nozzle than a conventional central nozzle. This will increase ruggedness under the high G launch loads. It will also allow for a more compact and lighter vehicle.
- the rapidly spinning vehicle can generate significant hydrostatic propellant pressures at the periphery of the propellant tanks.
- Propellant can then be fed through a pressure regulator to the plug nozzle.
- the advantage is in eliminating a turbo-pump or pressure bottle that is ordinarily used to pressurize the propellant. This will save weight and reduce cost.
- liquid propellant comprised of an oxidizer and a fuel.
- Figure 1 shows the launch vehicle with sabot.
- Figure 2 shows the vehicle aero-shell.
- Figure 3 shows the rocket motor and payload.
- Figure 4 shows the axial plug nozzle as well as and ACS and its small radially directed rocket nozzle.
- Figure 5 shows a close up of the plug nozzle and the ACS
- Figure 6 shows the launch vehicle inside the gun before launch.
- the launch vehicle illustrated in Figures 1 through 6, has a sabot that encloses the aero-shell and gives it an effectively larger area.
- the sabot is preferably composed of at least two petals, even more preferably of two to six petals, and most preferably of four petals.
- the petals are a composite or aluminum and fall off of the aero-shell when the vehicle emerges from the launcher and encounters aerodynamic forces.
- the acceptable range of exponent is, though, between 0.25 and 1.5, inclusive.
- the length to diameter ratio L/D is between 3 and 20, exclusive of the endpoints.
- An L/D of 5 has about 4 times the drag of an L/D of 10.
- the reason for excluding L/Ds greater than or equal to20 is the fragility of long skinny objects at extreme speeds in air. Conversely, an L/D of 1, will be rugged but have unacceptably high drag.
- the aero-shell covers the housing of the vehicle without, of course, blocking the rocket motor nozzle, and is composed of carbon-phenolic or similar and has a wall thickness appropriate to the in-bore stresses it will experience.
- Carbon-phenolic is a name known by one of ordinary skill in the field of thermal protection for aircraft and reentry bodies.
- In-bore stresses are a result of base pressure, velocity, barrel straightness, and vehicle/sabot material.
- FEA Finite Element Analysis
- the fore-body is preferably capped with an ablative aero-spike as illustrated in Figure 2, although other nose-protection schemes don't use an aero-spike but accept a certain level, such as 5 to 10 inches, of nose ablation. And optionally the nose is cooled by transpiration, wherein a fluid such as water is forced through holes in the nose of aero-shell and other areas where thermal protection is desirable.
- the aero-spike is made of a rugged high Q* material like carbon-carbon or oak. It is approximately 1" in diameter and 10 inches long. (Aero-spike length varies depending on vehicle size and velocity. For the figures given here the inventors have assumed a 1 -meter diameter aero-shell and a velocity of 6 km/s).
- Qstar refers to the heat of ablation of a material under extremely high heating rates consistent with orbital speeds.
- Carbon-Carbon is known to those of ordinary skill in the field of thermal protection for re-entry vehicles. For example, Teflon, Carbon-Carbon, and oak are among acceptable ablative TPS (Thermal Protection System) materials.
- Carbon-Carbon has a Qstar in excess of 5,000 Btu/lb or 1.2e7 joules/kg.
- PICA Phhenolic Impregnated Carbon Ablator
- PICA-X are recent acceptable coatings used by NASA and Space X,
- Aero-spike dimensions and length can be computed by the use of ablation codes such as Coyote and ABRES (ASCC86) at Sandia National Laboratories. Don Potter at SANDIA's Aeroscience and Compressible Fluid Mechanics Department, has run his shape changing ablation codes for the inventors in the past to predict the shape of an ablated vehicle nose. This is a straightforward yet challenging piece of engineering. There will be some trial and error. There are probably several hundred individuals of ordinary skill in the field at SANDIA, LLNL, Los Alamos, NASA, and assorted companies like SpaceX, Boeing and Lockheed who can perform the work. There will be some testing required in addition to the simulations.
- the aft section of the vehicle preferably has a flared base in order to move the center of pressure rearward to increase stability.
- An ACS (Attitude Control System) nozzle shown in Figures 2 and 4, is preferably near the base in order to help provide stability during atmospheric transit.
- subtly canted (preferably less than five degrees with reference to the longitudinal axis of the vehicle because of the extreme sppeds, heating rates, and dynamic pressures experienced by the vehicle in the atmosphere) fins are optionally present near the base to provide spin.
- An aero-shell ejection charge illustrated in Figure 2, is located near the tip of the vehicle. Timing can be determined by an on-board accelerometer that determines when the vehicle has obtained approximately 60 to 100 km altitude or more.
- the first actuator is shown at the nose in order to push the motor and payload out of the hot aero- shell.
- the vehicle contains an oxidizer tank and a propellant tank, as illustrated in Figure 3, with at least one tank being oversized to carry additional oxidizer or additional propellant as cargo.
- a third tank optionally exists in order to carry liquid cargo other than an oxidizer or propellant, such as water or xenon.
- a standard liquid propellant is most preferred, a hybrid fuel is preferred, and solid fuel is the third in terms of priority of propellants.
- Hybrid rockets use a fuel such as acrylic, polyethylene or polybutadiene and then flow a gaseous oxidizer like oxygen or nitrous oxide over the fuel surface, They are safer than ordinary solid motors yet still throttleable via the oxidizer.
- a gaseous oxidizer like oxygen or nitrous oxide
- Attitude control of the vehicle is possible with a standard nozzle or multiple standard nozzles; preferably, though, a rocket plug nozzle is utilized, as described below and as illustrated in Figures 4 and 5.
- the manifold is located near the plug nozzle and regulates and distributes the propellant which is pressurize preferably from centripetal force created by spinning the vehicle.
- the propellant can be extracted near the periphery where the pressure will be the greatest.
- the propellant will be extracted at the maximum diameter for the tanks, which are preferably tapered.
- the centripetal force/pressure will be greatest there.
- the inventors prefer using the rapid spin to pressurize the propellant as it is novel and should eliminate a turbopump or pressurization tank, which will produce significant weight and cost savings.
- a traditional approach is to use a turbopump, an internal combustion engine pump, or a gas, usually helium, pressurant.
- Another novel method is to employ a heat sink that taps the aero-shell heat during egress and later transfers the heat to the propellant, thereby vaporizing and pressurizing it.
- the inventors still the spinning liquid centripetal pump, even though it will require substantial engineering and testing.
- the ACS nozzle of Figure 5 penetrates the aero-shell. After the aero-shell is discarded along with the exterior ACS nozzle, the interior ACS nozzle is exposed for maneuvers in the vacuum of space.
- Figure 5 shows the annular ACS monopropellant tank is located inward of the plug nozzle.
- Figure 5 is a cutaway.
- the plug nozzle and the ACS tank are distributed over the full 360 degrees.
- the exhaust impinging on the ACS tank as shown can be problematic.
- the plug nozzle is directed inward, preferably substantially 20 degrees inward; and the inner part of the nozzle extends below the ACS tank.
- the ACS is controlled by a microprocessor and sensor package (not shown since these are traditional elements).
- the sensors include an accelerometer, a GPS, a radio transmitter and receiver, a horizon sensor, and a payload integrity sensor.
- One of ordinary skill in the art would understand control of the ACS system.
- the sensor package preferably uses a combination of GPS and inertial guidance, plus active radio telemetry with the propellant station. This is discussed more on page 3 of the vehicle patent.
- the Russian's Progress resupply vehicle use an autonomous docking system comprised of the TsVM-101 digital flight computer plus the MB ITS digital telemetry system.
- DARPA also demonstrated autonomous docking with Orbital Express.
- DARPA used AVGS (Advanced Video Guidance System) to guide the docking.
- the microprocessor controller is capable of repetitively pulsing the small rocket motor shown in Figure 5.
- the launch facility first scans the area down range with radar and visually to insure range safety.
- the gun is cleaned and prepared to accept the vehicle.
- the launch vehicle is loaded with propellant and payload and inserted down the launch tube from the muzzle until it seats near the pump tube (and the sliding seal in the OBL) as in Figure 6. If the propellant is cryogenic, then propellant may be vented and topped off as needed by thin tubing penetrations that reach the vehicle from outside the launch tube.
- a vacuum of a few Torr is pulled separately in both the launch tube and pump tube. Care must be taken to maintain lower pressure behind the projectile so that it does not get pushed toward the muzzle.
- the gun is energized and prepared for launch.
- the tracking radars are notified and the gun is fired.
- the vehicle is accelerated down the launch tube to high speed and pushes a small amount of shocked air in front like a snowplow.
- the shocked air impacts a diaphragm, preferably composed of MYLAR, at the muzzle and blows it outward allowing the vehicle to exit the gun unscathed.
- the vehicle emerges from the muffler and the sabot petals are lifted away from the aero-shell by aerodynamic forces.
- the petals burn, because of air friction due to the high speed of the vehicle, while airborne and land within a few km of the muffler.
- the vehicle is either spinning on exiting the launch tube or spins up in the atmosphere due to the subtly canted fins.
- Vehicle orientation changes are made if needed by driving gyroscopic precession.
- the angular precession rate is given by:
- the preferred ACS has a major novel feature in that it achieves orientation via stroboscopically applying thrust at right angle to the spin axis of the vehicle in accordance with Eqn. 2 above. This is important and different.
- conventional ACS thrust maneuvers which don't require a spinning vehicle, but they do require more thrusters. (Conventionally 2 thrusters for pitch and 2 for yaw located near the nose, as well as 2 for roll located near the center of mass.)
- Spinning the vehicle can be performed several ways.
- the fins will be very small canted protuberances on the aft section. They will not stick out more than say 5% of the vehicle diameter, and are expected to have a cant angle of 1 degree ⁇ theta ⁇ 5 degrees. Their length can be 5-100% of the vehicle diameter.
- grooves similarly oriented on the surface of the vehicle can be employed.
- the inventors believe a practical technique is pre-spinning the vehicle in the launcher prior to launch by spinning the section of launch tube containing the vehicle is. The other option is to hone the barrel preferentially in one direction. Of the three techniques, pre-spinning the vehicle is likely the most precise.
- the fin option however, has a side benefit in that it will stabilize the projectile both gyroscopically as well as by moving the center of pressure aft of the center of gravity. All of these methods can be accomplished by one skilled in the art; however, significant engineering and testing will be required.
- the aero-spike sees maximum heating and will ablate substantially.
- the rest of the aero-shell should remain largely undisturbed although the minimal fins may also get ablated somewhat.
- the aero-shell will be ejected exposing the rocket motor and payload.
- the rocket is ignited and burns for approximately 100 seconds as it nears the orbital depot.
- the spinning rocket causes significant centripetal propellant pressure thereby, in the preferred embodiment, circumventing the need for a tank pressurization device or a turbo-pump.
- the ACS With the sensors proiding input to the microprocessor, or controller, the ACS knows the vehicle location, velocity, and orientation during and after the rocket burn. It continues to orient the spinning rocket/payload assembly as they approach the depot.
- the ACS is also in communication with the depot as needed in order to perform final maneuvers.
- the vehicle may be spun up while in the launcher by having a motor spinning the section of launch tube where the vehicle is seated while maintaining a good seal.
- Another method is to hone the launch tube in a particular direction (say clockwise). This has been known to impart spin to high speed projectiles. Note that at the speeds under consideration by the inventors ( greater than 3km/s) conventional rifling does not survive the shot.
- the vehicle may have movable features that induce lift during atmospheric traversal in order to access different inclination orbits. This is similar to MARV technology for re-entry vehicles.
- the liquid propellant may be pressurized via a conventional helium pressure vessel, a turbo-pump, or an internal combustion pump.
- the rocket motor may have multiple stages.
- the rocket motor may have a conventional central nozzle to provide axial thrust.
- the vehicle may use a conventional attitude control system incorporating multiple nozzles
- the vehicle may use solid or hybrid propellant rockets in one or more stages
- the vehicle may have autonomous docking with the depot or satellite.
- the term “substantially” indicates that one skilled in the art would consider the value modified by such terms to be within acceptable limits for the stated value. Also as used herein the term “preferable” or “preferably” means that a specified element or technique is more acceptable than another but not that such specified element or technique is a necessity.
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Abstract
A vehicle for launching from a gas gun having a housing; preferably incorporating a precessional attitude control system; and utilizing a flared base, fins, or active use of the attitude control system during passage through the atmosphere. Subtly canting the fins can produce desired spinning of the vehicle. The propulsion system can employ liquid, hybrid, or solid fuel. A removable aero-shell assists atmospheric flight with thermal protection being provided by anticipated ablation, an ablative aero-spike, or transpirational cooling. And a releasable sabot enhances the effectiveness of the launch.
Description
DESCRIPTION
VEHICLE FOR LAUNCHING FROM A GAS GUN
TECHNICAL FIELD
This invention relates to a vehicle such as a missile or rocket having the capability for self-propulsion but receiving its initial acceleration from being launched by a gas gun.
BACKGROUND ART
Projectiles launched from gas guns are known to use sabots.
The inventors of the present invention are, however, unaware of any missiles launched from a gas gun which employ an aero-shell, technology to protect the missile from heat generated during the missile's movement through the atmosphere, spinning and pulsed propulsive bursts from the missile to control the direction of the missile, oversized propellant or oxidizer tanks to be used for delivery of propellant or oxidizer, or moving surfaces to induce lift during the portion of the missile's flight within the atmosphere.
The present inventors have developed a means of delivering supplies to earth or lunar orbit in order to assist space exploration. The current method of delivering propellant, food and other supplies to orbit is with rocket delivery. Rocket delivery is extremely expensive with a typical cost of about $5,000 per lb of payload delivered. The requirement for approximately 9 km/s delta V to attain earth orbit when coupled with the rocket equation yields only a few percent payload fraction for rocket delivery. Theirr method uses a hydrogen gas gun to first boost a rocket to high speed. This allows a smaller more efficient rocket to deliver the payload to orbit. The payload fractions obtained are thereby much higher than obtained by a rocket alone. Their higher payload fractions plus the re-usable hydrogen gas gun reduce the payload delivery cost by more than a factor of 10.
The present inventors have previously described using hydrogen gas guns to deliver pay loads to orbit in the following published articles: "Livermore Proposes Light Gas Gun For Launch of Small Payloads", Aviation Week and Space Technology, July 23, 1990, pp.78-80; "Shooting Right For The Stars With One Gargantuan Gas
Gun", Smithsonian Magazine, January 1996, pp. 84-91 ; and "The Jules Verne Gun", Popular Mechanics, December 1996, pp. 54-57.
DISCLOSURE OF INVENTION
The Vehicle of the present invention utilizes an aero-shell, technology to protect the missile from heat generated during the missile's movement through the atmosphere; spinning and pulsed propulsive bursts from the missile to control the direction of the missile, in one embodiment; oversized propellant or oxidizer tanks to be used for delivery of propellant or oxidizer, in one embodiment; and moving surfaces to induce lift during the portion of the missile's flight within the atmosphere, in one embodiment.
The launch vehicle has the following objects and advantages:
1. It has a sabot as shown in Figure 14 that allows a larger working area for the hydrogen pressure. This gives the vehicle greater velocity for a given hydrogen pressure.
2. It has a sacrificial aero-spike at the nose to reduce the heat transfer on the forward part of the vehicle. The aero-spike will ablate several inches during atmospheric flight. The advantage is the aero-shell fore-body is substantially away from the high speed air stagnation point at the aero-spike tip and hence will not heat and ablate excessively.
3. It preferably spins about the long axis thereby averaging out aerodynamic moments and heating. This reduces peak bending forces and hot spots.
4. It preferably has an Attitude Control System (ACS) that only requires one nozzle. The ACS includes sensors; an intelligent microprocessor-based controller; a small propellant tank; and a single, rapidly responsive rocket motor as shown in Figures 2 and 4. The single nozzle pulsing at right angles to the vehicle cause the spinning vehicle to precess to the desired orientation. The advantage is a much lower part count and weight than a traditional ACS which usually has multiple nozzles.
5. It preferably has propellant tanks that can carry both the propellant and the payload. This is because the payload is often rocket propellant such as LH2, LOX or RP1 , while the vehicle uses the same propellant. This will reduce the part count and weight of the vehicle.
6. It preferably has a plug nozzle. The advantage is a much shorter, compact nozzle than a conventional central nozzle. This will increase ruggedness under
the high G launch loads. It will also allow for a more compact and lighter vehicle.
7. It preferably has a centripetal fuel pump based on vehicle rotation. The rapidly spinning vehicle can generate significant hydrostatic propellant pressures at the periphery of the propellant tanks. Propellant can then be fed through a pressure regulator to the plug nozzle. The advantage is in eliminating a turbo-pump or pressure bottle that is ordinarily used to pressurize the propellant. This will save weight and reduce cost.
8. It preferably has liquid propellant comprised of an oxidizer and a fuel. One advantage is no in-bore detonations in the event of vehicle break up in the launcher. Other advantages include higher specific impulse as well as the ability to throttle thrust.
9. It obtains a large amount of initial velocity from gun launch. This reduces the amount of propellant needed and results in higher pay load fraction to orbit than conventional rocket delivery.
BRIEF DESCRIPTION OF DRAWINGS
Figure 1 shows the launch vehicle with sabot.
Figure 2 shows the vehicle aero-shell.
Figure 3 shows the rocket motor and payload.
Figure 4 shows the axial plug nozzle as well as and ACS and its small radially directed rocket nozzle.
Figure 5 shows a close up of the plug nozzle and the ACS
Figure 6 shows the launch vehicle inside the gun before launch.
MODES FOR CARRYING OUT THE INVENTION
The launch vehicle, illustrated in Figures 1 through 6, has a sabot that encloses the aero-shell and gives it an effectively larger area. The sabot is preferably composed of at least two petals, even more preferably of two to six petals, and most preferably of four petals. The petals are a composite or aluminum and fall off of the aero-shell when the vehicle emerges from the launcher and encounters aerodynamic forces.
The aero-shell preferably has a power law shape of the form r=AXp where the exponent is 0.75, although other viable shapes such as bi-conic exist. The acceptable range of exponent is, though, between 0.25 and 1.5, inclusive. The length to diameter
ratio L/D is between 3 and 20, exclusive of the endpoints. An L/D of 5 has about 4 times the drag of an L/D of 10. The reason for excluding L/Ds greater than or equal to20 is the fragility of long skinny objects at extreme speeds in air. Conversely, an L/D of 1, will be rugged but have unacceptably high drag.
The aero-shell covers the housing of the vehicle without, of course, blocking the rocket motor nozzle, and is composed of carbon-phenolic or similar and has a wall thickness appropriate to the in-bore stresses it will experience. (Carbon-phenolic is a name known by one of ordinary skill in the field of thermal protection for aircraft and reentry bodies.) In-bore stresses are a result of base pressure, velocity, barrel straightness, and vehicle/sabot material. Those of ordinary skill in the art who design vehicles, e.g. , designers for the light gas gun at AEDC in Tenessee, use computer FEA (Finite Element Analysis) predictions to design hypersonic gun-launched vehicles based on those properties. In addition to using computer programs to determine wall thickness, it is desirable to take data from a large number of test launches to validate and augment the FEA results.
The fore-body is preferably capped with an ablative aero-spike as illustrated in Figure 2, although other nose-protection schemes don't use an aero-spike but accept a certain level, such as 5 to 10 inches, of nose ablation. And optionally the nose is cooled by transpiration, wherein a fluid such as water is forced through holes in the nose of aero-shell and other areas where thermal protection is desirable. The aero-spike is made of a rugged high Q* material like carbon-carbon or oak. It is approximately 1" in diameter and 10 inches long. (Aero-spike length varies depending on vehicle size and velocity. For the figures given here the inventors have assumed a 1 -meter diameter aero-shell and a velocity of 6 km/s).
Qstar refers to the heat of ablation of a material under extremely high heating rates consistent with orbital speeds. Carbon-Carbon is known to those of ordinary skill in the field of thermal protection for re-entry vehicles. For example, Teflon, Carbon-Carbon, and oak are among acceptable ablative TPS (Thermal Protection System) materials. Carbon-Carbon has a Qstar in excess of 5,000 Btu/lb or 1.2e7 joules/kg. PICA (Phenolic Impregnated Carbon Ablator) and PICA-X are recent acceptable coatings used by NASA and Space X,
Aero-spike dimensions and length can be computed by the use of ablation codes such as Coyote and ABRES (ASCC86) at Sandia National Laboratories. Don Potter at
SANDIA's Aeroscience and Compressible Fluid Mechanics Department, has run his shape changing ablation codes for the inventors in the past to predict the shape of an ablated vehicle nose. This is a straightforward yet challenging piece of engineering. There will be some trial and error. There are probably several hundred individuals of ordinary skill in the field at SANDIA, LLNL, Los Alamos, NASA, and assorted companies like SpaceX, Boeing and Lockheed who can perform the work. There will be some testing required in addition to the simulations.
The aft section of the vehicle preferably has a flared base in order to move the center of pressure rearward to increase stability. An ACS (Attitude Control System) nozzle, shown in Figures 2 and 4, is preferably near the base in order to help provide stability during atmospheric transit. In addition, subtly canted (preferably less than five degrees with reference to the longitudinal axis of the vehicle because of the extreme sppeds, heating rates, and dynamic pressures experienced by the vehicle in the atmosphere) fins are optionally present near the base to provide spin.
An aero-shell ejection charge, illustrated in Figure 2, is located near the tip of the vehicle. Timing can be determined by an on-board accelerometer that determines when the vehicle has obtained approximately 60 to 100 km altitude or more. The first actuator is shown at the nose in order to push the motor and payload out of the hot aero- shell. There will be other actuators including exploding bolts and cutting charges required to sever internal structures to free the motor and payload from the aeroshell. These other actuators will be fired prior to the actuator on the nose which ejects the motor and payload.
When the vehicle is powered by a solid propellant, a cargo compartment will exist. This is also an option when the vehicle uses liquid propellant.
More commonly, however, if liquid propellant powers the vehicle, the vehicle contains an oxidizer tank and a propellant tank, as illustrated in Figure 3, with at least one tank being oversized to carry additional oxidizer or additional propellant as cargo. Instead of, or in addition to, an oversized tank, a third tank optionally exists in order to carry liquid cargo other than an oxidizer or propellant, such as water or xenon.
A standard liquid propellant is most preferred, a hybrid fuel is preferred, and solid fuel is the third in terms of priority of propellants. Hybrid rockets use a fuel such as acrylic, polyethylene or polybutadiene and then flow a gaseous oxidizer like oxygen or nitrous oxide over the fuel surface, They are safer than ordinary solid motors yet
still throttleable via the oxidizer. Of course when liquid propellant is utilized, there must be one or more valves to control the propellant and oxidizer; and in a hybrid rocket there must be a valve to control the oxidizer.
Attitude control of the vehicle is possible with a standard nozzle or multiple standard nozzles; preferably, though, a rocket plug nozzle is utilized, as described below and as illustrated in Figures 4 and 5.
For either the primary motor or the attitude control system motor a manifold and igniter exist unless the propellant is hypergolic, in which case an igniter is unnecessary.
In the case of the rocket plug nozzle the manifold is located near the plug nozzle and regulates and distributes the propellant which is pressurize preferably from centripetal force created by spinning the vehicle. The propellant can be extracted near the periphery where the pressure will be the greatest.
The propellant will be extracted at the maximum diameter for the tanks, which are preferably tapered. The centripetal force/pressure will be greatest there. (There may be some issue with spinning a liquid since this can lead to a "flat spin" due to dissipation; however, there are realistic solutions, such as gelling or freezing the liquid or incorporating baffles.) The inventors prefer using the rapid spin to pressurize the propellant as it is novel and should eliminate a turbopump or pressurization tank, which will produce significant weight and cost savings. A traditional approach is to use a turbopump, an internal combustion engine pump, or a gas, usually helium, pressurant.
Another novel method is to employ a heat sink that taps the aero-shell heat during egress and later transfers the heat to the propellant, thereby vaporizing and pressurizing it. The inventors still the spinning liquid centripetal pump, even though it will require substantial engineering and testing.
The ACS nozzle of Figure 5 penetrates the aero-shell. After the aero-shell is discarded along with the exterior ACS nozzle, the interior ACS nozzle is exposed for maneuvers in the vacuum of space.
Figure 5 shows the annular ACS monopropellant tank is located inward of the plug nozzle. Figure 5 is a cutaway. As best seen in Figure 4, the plug nozzle and the ACS tank are distributed over the full 360 degrees. As shown in Figure 5, the exhaust impinging on the ACS tank as shown can be problematic. Preferably, the plug nozzle is directed inward, preferably substantially 20 degrees inward; and the inner part of the nozzle extends below the ACS tank.
The ACS is controlled by a microprocessor and sensor package (not shown since these are traditional elements). The sensors include an accelerometer, a GPS, a radio transmitter and receiver, a horizon sensor, and a payload integrity sensor. One of ordinary skill in the art would understand control of the ACS system. This includes employees of Ball Aerospace, Boeing, Lockheed-Martin etc. who regularly maneuver satellites.) The sensor package preferably uses a combination of GPS and inertial guidance, plus active radio telemetry with the propellant station. This is discussed more on page 3 of the vehicle patent. The Russian's Progress resupply vehicle use an autonomous docking system comprised of the TsVM-101 digital flight computer plus the MB ITS digital telemetry system. In 2007 DARPA also demonstrated autonomous docking with Orbital Express. DARPA used AVGS (Advanced Video Guidance System) to guide the docking.
The microprocessor controller is capable of repetitively pulsing the small rocket motor shown in Figure 5.
The operation of the Gas Gun Launcher is as follows:
The launch facility first scans the area down range with radar and visually to insure range safety.
The gun is cleaned and prepared to accept the vehicle.
Next the launch vehicle is loaded with propellant and payload and inserted down the launch tube from the muzzle until it seats near the pump tube (and the sliding seal in the OBL) as in Figure 6. If the propellant is cryogenic, then propellant may be vented and topped off as needed by thin tubing penetrations that reach the vehicle from outside the launch tube.
From this point on the system is operated remotely.
A vacuum of a few Torr is pulled separately in both the launch tube and pump tube. Care must be taken to maintain lower pressure behind the projectile so that it does not get pushed toward the muzzle. The gun is energized and prepared for launch.
The tracking radars are notified and the gun is fired. The vehicle is accelerated down the launch tube to high speed and pushes a small amount of shocked air in front like a snowplow. The shocked air impacts a diaphragm, preferably composed of MYLAR, at the muzzle and blows it outward allowing the vehicle to exit the gun unscathed.
The vehicle emerges from the muffler and the sabot petals are lifted away from the aero-shell by aerodynamic forces. The petals burn, because of air friction due to the high speed of the vehicle, while airborne and land within a few km of the muffler. The vehicle is either spinning on exiting the launch tube or spins up in the atmosphere due to the subtly canted fins. Vehicle orientation changes are made if needed by driving gyroscopic precession. The angular precession rate is given by:
Angular Rate=Torque/ Angular momentum (Eqn. 2)
(Here torque is applied at right angles to the angular momentum axis. See "The Feynman Lectures on Physics" Vol. 1 Chapter 20, p. 6, Eqn. 20.15)
The preferred ACS has a major novel feature in that it achieves orientation via stroboscopically applying thrust at right angle to the spin axis of the vehicle in accordance with Eqn. 2 above. This is important and different. Alternatively we can use conventional ACS thrust maneuvers which don't require a spinning vehicle, but they do require more thrusters. (Conventionally 2 thrusters for pitch and 2 for yaw located near the nose, as well as 2 for roll located near the center of mass.)
Spinning the vehicle can be performed several ways. The fins will be very small canted protuberances on the aft section. They will not stick out more than say 5% of the vehicle diameter, and are expected to have a cant angle of 1 degree<theta<5 degrees. Their length can be 5-100% of the vehicle diameter. Optionally, grooves similarly oriented on the surface of the vehicle can be employed. And alternatively the inventors believe a practical technique is pre-spinning the vehicle in the launcher prior to launch by spinning the section of launch tube containing the vehicle is. The other option is to hone the barrel preferentially in one direction. Of the three techniques, pre-spinning the vehicle is likely the most precise. The fin option however, has a side benefit in that it will stabilize the projectile both gyroscopically as well as by moving the center of pressure aft of the center of gravity. All of these methods can be accomplished by one skilled in the art; however, significant engineering and testing will be required.
Eqn. 2 is more transparent here: Dtheta=Dt*Force* (length to center of mass)/Angular momentum. Force being that applied by the ACS single thruster as it pulses. Sensors determine the orientation of the vehicle so that the microprocessor, or controller, can issue commands to achieve the desired orientation. Naturally there are
other sensors on-board to determine where the vehicle is relative to the depot as well as the relative velocity etc. There are also the usual payload integrity sensors etc.
As the vehicle ascends through the atmosphere, the aero-spike sees maximum heating and will ablate substantially. The rest of the aero-shell should remain largely undisturbed although the minimal fins may also get ablated somewhat. After attaining approximately 60 to 100 km altitude the aero-shell will be ejected exposing the rocket motor and payload. Shortly thereafter, the rocket is ignited and burns for approximately 100 seconds as it nears the orbital depot. The spinning rocket causes significant centripetal propellant pressure thereby, in the preferred embodiment, circumventing the need for a tank pressurization device or a turbo-pump. With the sensors proiding input to the microprocessor, or controller, the ACS knows the vehicle location, velocity, and orientation during and after the rocket burn. It continues to orient the spinning rocket/payload assembly as they approach the depot. The ACS is also in communication with the depot as needed in order to perform final maneuvers.
Upon arriving near the depot a robotic tug fields the rocket/payload assembly.
It determines payload integrity and then delivers the rocket/payload assembly to the propellant depot where the propellant is siphoned off. The now empty payload compartment and the rocket assembly are stored for future disposal or recycling.
Alternatives or options in addition to those discussed above are as follows: The vehicle may be spun up while in the launcher by having a motor spinning the section of launch tube where the vehicle is seated while maintaining a good seal. Another method is to hone the launch tube in a particular direction (say clockwise). This has been known to impart spin to high speed projectiles. Note that at the speeds under consideration by the inventors ( greater than 3km/s) conventional rifling does not survive the shot.
The vehicle may have movable features that induce lift during atmospheric traversal in order to access different inclination orbits. This is similar to MARV technology for re-entry vehicles.
The liquid propellant may be pressurized via a conventional helium pressure vessel, a turbo-pump, or an internal combustion pump.
The rocket motor may have multiple stages.
The rocket motor may have a conventional central nozzle to provide axial thrust.
The vehicle may use a conventional attitude control system incorporating multiple nozzles
The vehicle may use solid or hybrid propellant rockets in one or more stages
The vehicle may have autonomous docking with the depot or satellite.
As used herein, the term "substantially" indicates that one skilled in the art would consider the value modified by such terms to be within acceptable limits for the stated value. Also as used herein the term "preferable" or "preferably" means that a specified element or technique is more acceptable than another but not that such specified element or technique is a necessity.
And non-essential features may be utilized in any and all practical combinations.
INDUSTRIAL APPLICABILITY
The way in which the Vehicle for Launching from Gas Gun is capable of exploitation in industry and the way in which the Vehicle for Launching from Gas Gun can be made and used are obvious from the description and the nature of the Retractable Hose Extension for a Vacuum.
Claims
1. A vehicle for launching from a gas gun, which comprises:
a housing;
an attitude control system, which comprises:
a propellant tank or tanks;
a valve for controlling the flow of propellant from the propellant tank or tanks;
sensors;
a microprocessor communicating with said sensors and said valve; and
a nozzle;
a means for stabilizing said vehicle;
inside said housing a liquid propulsion system, which comprises:
an oxidizer tank;
a valve for controlling the flow of oxidizer from said oxidizer tank;
a propellant tank, wherein at least one of said oxidizer tank and said propellant tank is oversize;
a valve for controlling the flow of propellant from said propellant tank; and
an igniter; and a nozzle;
an aero-shell covering said housing without blocking the nozzle of the nozzles of the attitude control system and the propulsion system;
a means for spinning the vehicle;
a means for thermal protection of the vehicle; and
a releasable sabot enclosing said aero-shell.
2. The vehicle for launching from a gas gun as recited in claim 1, wherein means for spinning the vehicle comprises:
subtly canted fins attached to said housing.
3. The vehicle for launching from a gas gun as recited in claim 1, wherein means for spinning the vehicle comprises:
an aero-spike on a fore-body of said housing.
4. The vehicle for launching from a gas gun as recited in claim 1, wherein the means for spinning the vehicle comprises:
a system for transpirational cooling.
5. A vehicle for launching from a gas gun, which comprises:
a housing;
an attitude control system, which comprises:
a propellant tank or tanks;
a valve for controlling the flow of propellant from the propellant tank or tanks;
sensors;
a microprocessor communicating with said sensors and said valve; and
a nozzle;
a means for stabilizing said vehicle;
inside said housing a liquid propulsion system, which comprises:
an oxidizer tank;
a valve for controlling the flow of oxidizer from said oxidizer tank;
a propellant tank;
a valve for controlling the flow of propellant from said propellant tank;
a tank for cargo; and
an igniter; and a nozzle;
an aero-shell covering said housing without blocking the nozzle of the nozzles of the attitude control system and the propulsion system;
a means for spinning the vehicle;
a means for thermal protection of the vehicle; and
a releasable sabot enclosing said aero-shell.
6. The vehicle for launching from a gas gun as recited in claim 5, wherein the means for spinning the vehicle comprises:
subtly canted fins attached to said housing.
7. The vehicle for launching from a gas gun as recited in claim 5, wherein the means for spinning the vehicle comprises: an aero-spike on a fore-body of said housing.
8. The vehicle for launching from a gas gun as recited in claim 5, wherein the means for spinning the vehicle comprises:
a system for transpirational cooling.
9. A vehicle for launching from a gas gun, which comprises:
a housing;
an attitude control system, which comprises:
a propellant tank or tanks;
a valve for controlling the flow of propellant from the propellant tank or tanks;
sensors;
a microprocessor communicating with said sensors and said valve; and
a nozzle;
a means for stabilizing said vehicle;
inside said housing a liquid propulsion system, which comprises:
an oxidizer tank that is oversize;
a hybrid fuel;
a valve for controlling the flow of oxidizer from said oxidizer tank; and
an igniter; and a nozzle;
an aero-shell covering said housing without blocking the nozzle of the nozzles of the attitude control system and the propulsion system;
a means for spinning the vehicle;
a means for thermal protection of the vehicle; and
a releasable sabot enclosing said aero-shell.
10. The vehicle for launching from a gas gun as recited in claim 9, wherein the means for spinning the vehicle comprises:
subtly canted fins attached to said housing.
11. The vehicle for launching from a gas gun as recited in claim 9, wherein the means for spinning the vehicle comprises:
an aero-spike on a fore-body of said housing.
12. The vehicle for launching from a gas gun as recited in claim 9, wherein the means for spinning the vehicle comprises:
a system for transpirational cooling.
13. A vehicle for launching from a gas gun, which comprises:
a housing;
an attitude control system, which comprises:
a propellant tank or tanks;
a valve for controlling the flow of propellant from the propellant tank or tanks;
sensors;
a microprocessor communicating with said sensors and said valve; and
a nozzle;
a means for stabilizing said vehicle;
inside said housing a liquid propulsion system, which comprises:
an oxidizer tank;
a hybrid fuel;
a valve for controlling the flow of oxidizer from said oxidizer tank;
an igniter;
and a nozzle;
a tank for cargo;
an aero-shell covering said housing without blocking the nozzle of the nozzles of the attitude control system and the propulsion system;
a means for spinning the vehicle;
a means for thermal protection of the vehicle; and
a releasable sabot enclosing said aero-shell.
14. The vehicle for launching from a gas gun as recited in claim 13, wherein the means for spinning the vehicle comprises:
subtly canted fins attached to said housing.
15. The vehicle for launching from a gas gun as recited in claim 13, wherein the means for spinning the vehicle comprises:
an aero-spike on a fore-body of said housing.
16. The vehicle for launching from a gas gun as recited in claim 13, wherein the means for spinning the vehicle comprises:
a system for transpirational cooling.
17. A vehicle for launching from a gas gun, which comprises:
a housing;
an attitude control system, which comprises:
a propellant tank or tanks;
a valve for controlling the flow of propellant from the propellant tank or tanks;
sensors;
a microprocessor communicating with said sensors and said valve; and
a nozzle;
a means for stabilizing said vehicle;
inside said housing a propulsion system, which comprises:
a solid fuel;
an igniter; and
a nozzle;
a tank for cargo;
an aero-shell covering said housing without blocking the nozzle of the nozzles of the attitude control system and the propulsion system;
a means for spinning the vehicle;
a means for thermal protection of the vehicle; and
a releasable sabot enclosing said aero-shell.
18. The vehicle for launching from a gas gun as recited in claim 17, wherein the means for spinning the vehicle comprises:
subtly canted fins attached to said housing.
19. The vehicle for launching from a gas gun as recited in claim 17, wherein the means for spinning the vehicle comprises:
an aero-spike on a fore-body of said housing.
20. The vehicle for launching from a gas gun as recited in claim 13, wherein the means for spinning the vehicle comprises:
a system for transpirational cooling.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/430,678 US8536502B2 (en) | 2009-09-25 | 2012-03-26 | Vehicle for launching from a gas gun |
| US13/963,893 US8664576B2 (en) | 2009-09-25 | 2013-08-09 | Vehicle for launching from a gas gun |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US27754309P | 2009-09-25 | 2009-09-25 | |
| US27754409P | 2009-09-25 | 2009-09-25 | |
| US61/277,544 | 2009-09-25 | ||
| US61/277,543 | 2009-09-25 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/430,678 Continuation US8536502B2 (en) | 2009-09-25 | 2012-03-26 | Vehicle for launching from a gas gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011038369A1 true WO2011038369A1 (en) | 2011-03-31 |
Family
ID=43796261
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2010/050441 Ceased WO2011038369A1 (en) | 2009-09-25 | 2010-09-27 | Vehicle for launching from a gas gun |
| PCT/US2010/050437 Ceased WO2011038365A1 (en) | 2009-09-25 | 2010-09-27 | Gas gun launcher |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2010/050437 Ceased WO2011038365A1 (en) | 2009-09-25 | 2010-09-27 | Gas gun launcher |
Country Status (2)
| Country | Link |
|---|---|
| US (4) | US8979033B2 (en) |
| WO (2) | WO2011038369A1 (en) |
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| US8536502B2 (en) | 2009-09-25 | 2013-09-17 | Quicklaunch, Inc. | Vehicle for launching from a gas gun |
| US10427804B1 (en) | 2016-04-29 | 2019-10-01 | Quicklaunch, Inc. | Orbital mechanics of impulsive launch |
| US11267588B2 (en) | 2016-04-29 | 2022-03-08 | Quicklaunch, Inc. | Orbital mechanics of impulsive launch |
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| US9290278B2 (en) * | 2013-11-19 | 2016-03-22 | David G. Dillon | Systems and methods for launching space vehicles |
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| CN110536837B (en) | 2017-03-02 | 2023-03-14 | 八河流资产有限责任公司 | System and method for improving efficiency of an electromagnetic emission prevention device |
| US10023329B1 (en) * | 2017-03-04 | 2018-07-17 | Othniel Mbamalu | Space vehicle system |
| AU2018288789A1 (en) * | 2017-06-19 | 2020-02-13 | EnergeticX.net, L.L.C. | Systems and techniques for launching a payload |
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| US11041692B1 (en) * | 2020-05-12 | 2021-06-22 | Michael Chromych | System and method for launching and acceleration of objects |
| KR20220065467A (en) | 2020-11-13 | 2022-05-20 | 현대자동차주식회사 | Apparatus for impact test and Method of impact test |
| CN112696988B (en) * | 2021-03-24 | 2021-07-06 | 北京星际荣耀空间科技股份有限公司 | Rocket recovery control method and device, electronic equipment and storage medium |
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2010
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- 2010-09-27 WO PCT/US2010/050437 patent/WO2011038365A1/en not_active Ceased
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2012
- 2012-03-26 US US13/430,671 patent/US8979033B2/en active Active
- 2012-03-26 US US13/430,678 patent/US8536502B2/en active Active
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2013
- 2013-08-09 US US13/963,893 patent/US8664576B2/en active Active
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2015
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8536502B2 (en) | 2009-09-25 | 2013-09-17 | Quicklaunch, Inc. | Vehicle for launching from a gas gun |
| US8979033B2 (en) | 2009-09-25 | 2015-03-17 | Quicklaunch, Inc. | Gas gun launcher |
| US9567108B2 (en) | 2009-09-25 | 2017-02-14 | Quicklaunch, Inc. | Gas gun launcher |
| US10427804B1 (en) | 2016-04-29 | 2019-10-01 | Quicklaunch, Inc. | Orbital mechanics of impulsive launch |
| US11267588B2 (en) | 2016-04-29 | 2022-03-08 | Quicklaunch, Inc. | Orbital mechanics of impulsive launch |
Also Published As
| Publication number | Publication date |
|---|---|
| US20120175457A1 (en) | 2012-07-12 |
| US20130319212A1 (en) | 2013-12-05 |
| US8664576B2 (en) | 2014-03-04 |
| WO2011038365A1 (en) | 2011-03-31 |
| US8979033B2 (en) | 2015-03-17 |
| US20150307213A1 (en) | 2015-10-29 |
| US9567108B2 (en) | 2017-02-14 |
| US20120187249A1 (en) | 2012-07-26 |
| US8536502B2 (en) | 2013-09-17 |
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