WO2011032358A1 - Plastic light-converting fluorescent granules and use thereof - Google Patents
Plastic light-converting fluorescent granules and use thereof Download PDFInfo
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- WO2011032358A1 WO2011032358A1 PCT/CN2010/001420 CN2010001420W WO2011032358A1 WO 2011032358 A1 WO2011032358 A1 WO 2011032358A1 CN 2010001420 W CN2010001420 W CN 2010001420W WO 2011032358 A1 WO2011032358 A1 WO 2011032358A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/0883—Arsenides; Nitrides; Phosphides
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/77342—Silicates
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7728—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
- C09K11/77347—Silicon Nitrides or Silicon Oxynitrides
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7774—Aluminates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7783—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals one of which being europium
- C09K11/7784—Chalcogenides
- C09K11/7786—Chalcogenides with alkaline earth metals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/04—Refractors for light sources of lens shape
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
Definitions
- the present invention relates to the field of optoelectronic display and illumination technology, and relates to a plastic light-converting light-emitting device for a light-emitting device including an LED backlight and illumination, and particularly relates to a plastic light-converting fluorescent material for manufacturing a plastic light-converting light-emitting device, that is, Plastic light-converting fluorescent pellets made of fluorescent materials, auxiliaries and polymer resins. Background technique
- LEDs Light-emitting diodes
- the existing light-emitting diode generally adopts a structure of a light-emitting chip + a light-emitting fluorescent material, that is, a yellow-emitting fluorescent material is coated on a light-emitting surface of a light-emitting chip emitting blue light, and when the light-emitting chip is lit, the blue light emitted by the light-emitting chip will emit light.
- the fluorescent material produces yellow light, and the blue light and the yellow light mix to form white light.
- the manufacturing process mainly adopts the dispensing process.
- the structure and its manufacturing process mainly have the following shortcomings: 1 low production efficiency and high labor cost; 2 the coating quality of the luminescent fluorescent material on the light-emitting chip is difficult to control, which is easy to cause Uneven lighting, blue defects, dark spots and other defects; 3 easy to produce bubbles and product defects, product rejection rate is high; 4 luminescent fluorescent materials in the polymer resin is prone to precipitation, resulting in uneven dispersion, light conversion effect is not good.
- Chinese invention patent CN1858920A "A White LED Lamp Packaging Method” introduces and discloses a white LED lamp packaging method.
- the patent mixes a luminescent fluorescent material with a plastic resin, and uses a casting method to form a plastic lens housing at a time. Compared with the traditional dispensing process, the method can improve the production efficiency and reduce the labor cost. Because the particle size of the luminescent fluorescent material is small, it is difficult to mix with the plastic resin, and the mixture is difficult. The process is cumbersome, dust is easy to generate, the operating environment is not good, and the cleanliness of the LED products is affected. In the injection molding process in which the fluorescent material and the plastic resin are directly mixed, the fluorescent material and the plastic resin and the device are mutually exchanged.
- Chinese invention patent CN1 160730 introduces and discloses a manufacturing method of luminescent plastic material, and the luminescent material described in the patent is a long afterglow luminous material, and its main purpose is to manufacture various kinds of materials.
- Luminous switch and fire protection mark this long afterglow material is not suitable as a light conversion material, and is not suitable for manufacturing LED lamps and light conversion devices, and the patent does not adopt an effective method to solve the uneven dispersion when the luminescent material and the polymer resin are mixed. And the problem of discoloration of the product.
- Luminous plastic masterbatch and its preparation method introduces and discloses a manufacturing method of luminescent plastic masterbatch, which can solve the problem of uneven dispersion when luminescent material and resin are mixed, but the polymer resin used therein For soft polymer carrier resin, EVA or PE soft polymer resin is mainly used to make luminescent plastic masterbatch, instead of PMMA or PC type polymer resin suitable for LED lens, and mentioned in the patent
- the luminescent material is a long afterglow luminous material, not a luminescent fluorescent material applied to LED illumination. The structure and use of the two materials are fundamentally different.
- the luminescent plastic masterbatch is mainly used for manufacturing various luminous plastic products, having a dark place. The function of illuminating, including luminous switches and handicrafts, is not suitable for LED lamps, whether it is carrier resin or luminescent materials.
- the object of the present invention is to combine a blue light-excited luminescent fluorescent material with a polymer resin and an auxiliary agent to form a plastic light-converting fluorescent granule, which can be directly processed by a plastic light-converting fluorescent granule.
- the plastic lens, the lens component or the outer casing of the lamp in various LED lamps can also process the plastic fittings of the light-emitting indicating devices in various electronic devices, instruments and the like.
- the present invention achieves the above object by providing a plastic light-converting fluorescent granule characterized in that the plastic light-converting fluorescent granule is composed of a fluorescent material, a polymer resin and an auxiliary agent, and the components and mass percentages are as follows:
- Fluorescent material 0. 5 ⁇ 75. 0% polymer resin 15. 0 ⁇ 99. 0% auxiliary agent 0. 5% ⁇ 10. 0% of which: the fluorescent material is aluminate fluorescent material, silicate fluorescent material a combination of one or both of a silicon nitride fluorescent material and a sulfur oxide fluorescent material; it is excited by a blue LED having an emission spectrum of an excitation source in the range of 440 to 475 nm, and exciting at least one peak wavelength at 525 ⁇ 650nm emission spectrum; the light emitted by the fluorescent material is combined with the light emitted by the blue LED to form white light or other color of light; the polymer resin is polyacrylamide resin, polycarbonate or ethylene-acetic acid a vinyl ester copolymer; the adjuvant is erucamide, N, N-ethylene bis stearamide, liquid paraffin or polyethylene wax.
- the fluorescent material is aluminate fluorescent material, silicate fluorescent material a combination of one or both of a silicon nitride fluorescent
- the polymer resin is preferably polymethyl methacrylate or polycarbonate.
- the present invention also provides a method of preparing the plastic light-converting fluorescent granules, comprising the following sequential steps:
- the fluorescent material being an aluminate fluorescent material, a silicate fluorescent a combination of one or both of a light material, a silicon nitride fluorescent material, and a sulfur oxide fluorescent material;
- the treated fluorescent material, the polymer resin and the auxiliary agent are uniformly mixed according to the ratio to obtain a homogeneous mixture
- the strip was cut into a granulated material by a pelletizer to obtain a plastic light-converting fluorescent granule.
- the amount of the silane coupling agent accounts for the fluorescent material
- the plastic light-converting fluorescent granule of the invention has various uses, for example, the plastic light-converting fluorescent granule can directly process the plastic lens, the lens component or the outer casing of the luminaire in various LED luminaires, and can also process the illuminating indicating device.
- Plastic parts, the above-mentioned parts processed with plastic light-converting fluorescent pellets have a light-converting function, which is converted into white light or other color light after being excited by blue light, and finally made into white LED lamps and illuminating indicating devices, or other colors.
- Luminaires and pointing devices are examples of the plastic light-converting fluorescent granule.
- the plastic light-converting fluorescent granule of the invention is suitable for replacing the traditional LED packaging process, selecting a polymer resin suitable for the LED luminaire, and adopting a special method for treating the fluorescent material, successfully using the polymer resin, the auxiliary agent and the fluorescent material.
- the plastic light-converting fluorescent granules are combined to avoid uneven dispersion in processing and blackening of the product, and the plastic light-converting fluorescent granules can be directly used for manufacturing LED lamps and indicating devices. Replacing traditional light sources and technologies, energy saving and environmental protection, this product can promote the further development of semiconductor lighting technology and large-scale industrialization. detailed description
- the plastic light-converting fluorescent granule of the present invention is composed of a fluorescent material, a polymer resin and a co-agent, and the components and mass percentages are as follows:
- the fluorescent material is excited by a blue LED having an emission spectrum of the excitation light source in the range of 440 to 475 nm, and at least one emission spectrum having a peak wavelength in the range of 525 to 650 nm is excited;
- the light emitted by the fluorescent material is combined with the light emitted by the blue LED to form white light or other color light.
- the fluorescent material may be an aluminate fluorescent material, a silicate fluorescent material, a silicon nitride fluorescent material, and a sulfur oxide fluorescent material. One or a combination of several.
- the main chemical composition of the aluminate fluorescent material is expressed as:
- 1 is a combination of one or more elements of ⁇ , Tb, Gd;
- R 7 is one of Al, Ga or a combination of two elements
- a, x, y, z are molar coefficients, 0.45 ⁇ a ⁇ 0.65; 0.0 ⁇ x ⁇ 0.04; 0.0 ⁇ y ⁇ 0.04; 0.0 ⁇ z ⁇ 0.2; the emission main peak wavelength of the material varies with the composition in the range of 525 ⁇ 560nm ;
- the main chemical composition of the silicate fluorescent material is expressed as:
- bM0-Si0 2 xEu, yLi, zF;
- M is a combination of one or more of Sr, Ca, Ba, Mg;
- b, x, y, z are molar coefficients, 1.4 ⁇ b ⁇ 3.1; 0.015 ⁇ x ⁇ 0.1; 0.0 ⁇ y ⁇ 0.05; 0.0 ⁇ z ⁇ 0.25;
- the main peak wavelength of the material varies with the composition ranging from 525 to 580 nm.
- the main chemical composition of the silicon nitride fluorescent material is expressed as:
- e, x, y, z are molar coefficients, 0.1 ⁇ e ⁇ l; 0.01 ⁇ x ⁇ 0.1; 0.0 ⁇ y ⁇ 0.1; 0.0 ⁇ z ⁇ 0. 5; the main peak wavelength of the material with the composition in the range of 580 ⁇ 650nm Internal change
- the main chemical composition of the sulfur oxide fluorescent material is expressed as:
- x, y, z, P, Y are molar coefficients, 0.01 ⁇ x ⁇ 0.1; 0.005 ⁇ y ⁇ 0.02; 0.05 ⁇ z ⁇ 0.25; 0.0 ⁇ ⁇ ⁇ 0.1; 0.0 ⁇ ⁇ ⁇ 0.5; the main peak wavelength of the material
- the composition varies from 610 to 630 nm;
- the various luminescent fluorescent materials described above have different characteristics of body color and luminescent color, and can be selected according to different conditions in the manufacture of plastic light-converting fluorescent granules, for example, plastics made of aluminate luminescent fluorescent materials.
- Light-converting fluorescent granules wherein the light emitted by the yellow aluminate luminescent fluorescent material and the light emitted by the blue LED are combined into white light to further realize LED white light illumination; plastic light conversion made of silicate luminescent fluorescent material is selected Fluorescent granules, wherein the silicate luminescent fluorescent material adapts to the wide range of the chip, and the luminescent fluorescent material can be formulated according to the characteristics of the chip to manufacture various plastic light-converting fluorescent granules, further producing different LED products and different A color illuminating indicating device.
- the combination of fluorescent materials, combined with adjustable color coordinates, color temperature and color rendering index, is suitable for a variety of purposes, using fluorescent materials that emit yellow light and emit red
- the color light fluorescent material is used in combination to increase the color rendering index and obtain a white light with a high color rendering index, making it suitable for use in a light-emitting device requiring a high color rendering index.
- the polymer resin may be selected from the group consisting of acrylic resin, polycarbonate, and ethylene-vinyl acetate copolymer.
- the selection of these resins is very different from that of the commonly used color masterbatch, especially acrylic resin and poly. Carbonate, these two resins are especially suitable for plastic lenses in LED lamps, and have good optical properties.
- these two resins are mixed with fluorescent materials to make pellets, they are difficult to manufacture, and they are granulated by ordinary methods. When the fluorescent material is easily discolored during the mixing and extrusion process, the color of the extruded product is unstable. To solve these problems in the processing, a suitable lubricating dispersant is selected and the fluorescent material is surface-treated.
- Lubricating dispersants are selected including: erucamide, N, N-ethylene bis stearamide, liquid paraffin, polyethylene wax. The addition of these lubricating dispersants makes the luminescent fluorescent material more uniform in the product, further avoiding the darkening of the granules during processing, and the brightness of the luminaire or display device processed therewith is also improved.
- the preparation method of the plastic light conversion pellets is the extrusion granulation method: before the extrusion granulation, the surface treatment of the fluorescent material is performed, and the silane coupling agent is selected in the treatment, and the amount of the silane coupling agent accounts for the fluorescent material.
- the mass percentage is 0.5%
- the silane coupling agent is dissolved in diphenylbenzene
- the coupling agent is sprayed on the fluorescent material by a spray device to prepare a processed fluorescent material, which is to be used in the next step.
- the fluorescent materials mentioned in the following examples are all fluorescent materials which have been pretreated in this manner.
- Extrusion granulation is to disperse and mix the treated fluorescent material, polymer resin and auxiliary agent according to the ratio, add it to the extruder, heat it through the heating system of the extruder, and pass the rotating twin-screw pair. After the material is mixed and plasticized, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer.
- the processing temperature of the extruder heating system is related to the resin selected.
- the processing temperature of each plastic light-converting fluorescent pellet depends on the processing temperature of the polymer resin.
- the processing temperature range is controlled in the range of 80 ⁇ 300.
- the invention has the beneficial effects that: the fluorescent material, the polymer resin and the auxiliary agent are successfully combined into a plastic light-converting fluorescent granule to avoid discoloration during processing, and various parts processed by the plastic light-converting fluorescent granule are processed. It has light conversion function, which is converted into white light after being excited by blue light. It can also adjust the composition of plastic light-converting fluorescent particles according to the requirements of the application. After blue light excitation, it can be converted into other color light to achieve color diversity. For the purpose of use, it is possible to make various kinds of plastic light-converting fluorescent materials suitable for different purposes by changing the formula, and further to make various plastic light-converting light-emitting parts, and finally to make white LED lamps, light-emitting indicating devices or other colors.
- Lamps and indicating devices are combined, thereby eliminating the dispensing process of the phosphor powder, greatly reducing the process steps, the production efficiency is high, the production automation is easy, and the operating environment is improved. It is important that the luminescent fluorescent material is dispersed in the polymer resin, which effectively avoids the problem that bubbles are generated and precipitates easily in the transfer process, and the uniformity of light emission of the light-emitting device made by the device is greatly improved and the light conversion effect is improved. Good, flexible and changeable products.
- Example 1 The raw material formula of the plastic light-converting fluorescent pellets is as follows:
- Polymer resin Polymethyl methacrylate (PMMA) 93. 0%
- Treated fluorescent material Yellow aluminate fluorescent material
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and mixed according to the ratio
- the hook is added to the extruder and heated by the heating system of the extruder.
- the processing temperature is 150 ⁇ 240X:
- the material is mixed and plasticized by the rotating twin screw, and the material is conveyed to the front to reach the extrusion.
- the strip is extruded from the head and finally cut into pellets by a pelletizer.
- the silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of xylene, the amount of the silane coupling agent is 0.5% by mass of the fluorescent material, and the coupling agent solution is sprayed by a spray device.
- Example 2 Plastic optical conversion fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymerized polycarbonate (PC)
- Treated fluorescent material yellow aluminate fluorescent material
- the treated fluorescent material, the polymer resin and the auxiliary agent are uniformly dispersed and mixed according to the ratio, added to the extruder, and heated by the heating system of the extruder, and the processing temperature is 150-250t; After the twin-screw mixes and plasticizes the material, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer.
- the fluorescent material was treated as described in Example 1.
- the product can be injection molded into a plastic part with light conversion function, which is used to manufacture white LED lamps.
- Example 3 Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 47. 5% Treated fluorescent material:
- the treated fluorescent materials, polymer resins and additives are in accordance with the ratio After being uniformly dispersed and mixed, it is added to the extruder and heated by the heating system of the extruder. The processing temperature is 150-240. At the same time, the material is mixed and plasticized by the rotating twin-screw, and then the material is conveyed to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer. The fluorescent material was treated as described in Example 1.
- the granule has a high content of fluorescent material and can be used as a plastic light-converting luminescent masterbatch. When used, the granule is mixed with a PMMA resin and then processed, and a plastic part having a light-converting function can be produced by injection molding. The parts are used to make warm white LED luminaires or pointing devices.
- Example 4 Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Poly(meth) methacrylate (P Li A ) 47. 5% Treated fluorescent material:
- Example 5 Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: decyl acrylate (P title A) 88. 0% Treated fluorescent material:
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ⁇ 240, and the material is mixed by the rotating twin screw. After the transfer, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer.
- the fluorescent material was treated as described in Example 1.
- the pellet is mixed with a yellow aluminate fluorescent material and a red silicon nitride fluorescent material for producing a white LED product having a high color rendering index.
- Example 6 Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polycarbonate (PC) 88. 0% Treated fluorescent material:
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and mixed according to the ratio, added Into the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ⁇ 250, and the material is mixed and plasticized by the rotating 5 screw, and then the material is conveyed to the front and reaches the head of the extruder. The strip is extruded from the head and finally cut into pellets by a pelletizer.
- the silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of diphenylbenzene, and the amount of the silane coupling agent is 1% by mass of the fluorescent material, and the coupling agent solution is sprayed on the spray device.
- the treated fluorescent material is obtained.
- the pellet is mixed with a yellow aluminate fluorescent material and a red silicon nitride fluorescent material for producing a white LED product having a high color rendering index.
- Example 7 Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 68. 0% Treated fluorescent material: Yellow silicate fluorescent material
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ⁇ 240 ⁇ , and the material is mixed and plasticized by the rotating twin screw, and then the material is conveyed to the front and reaches the head of the extruder. The strip is extruded from the head and finally cut into pellets by a pelletizer.
- the silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of xylene, the amount of the silane coupling agent is 3% by mass of the fluorescent material, and the coupling agent solution is sprayed on the fluorescent device by a spray device. In the material, the treated fluorescent material is obtained.
- the pellets have a high content of fluorescent materials and can be used as a plastic light-converting luminescent masterbatch.
- the pellets can be mixed with pure ruthenium ruthenium resin to produce yellow or white LED products.
- Example 8 Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 88. 5% Treated fluorescent material:
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to the extruder, and squeezed
- the heating system of the machine is heated, the processing temperature is 150 ⁇ 240, and the material is mixed and plasticized by the rotating twin screw, then the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head. Finally, the pelletizer cuts into granular material.
- the fluorescent material was treated as described in Example 1. The pellets are used in combination with a silicate green fluorescent material and a sulfur oxide red fluorescent material for the production of white LED articles or indicating devices.
- Example 9 Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (P ⁇ A ) 99. 0% Treated fluorescent material:
- Liquid paraffin 0. 5%
- the treated fluorescent material and polymer resin are uniformly dispersed and mixed according to the ratio, added to the extruder, heated by the heating system of the extruder, and simultaneously passed through the rotating twin-screw material. After the mixed plasticization, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by a pelletizer.
- the fluorescent material was treated as described in Example 1.
- the processing temperature depends on the processing temperature of P awake A resin, and the processing temperature range is from 150 to 240 ⁇ .
- the pellets are used to process LED luminaires or pointing devices.
- Example 10 Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Ethylene-vinyl acetate copolymer (EVA) 15. 0% Treated fluorescent material:
- the treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is performed by the heating system of the extruder, and the processing temperature range is controlled within the range of 80 to 210X. At the same time, the material is mixed and plasticized by the rotating twin screw, and then the material is sent to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer.
- the fluorescent material is treated as described in Example 1. The content of the fluorescent material in the pellet is high and can be used as The plastic light-converting luminescent masterbatch is used. When used, the masterbatch is mixed with P-A or PC resin to produce white LED products or indicating devices.
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Abstract
Description
塑料光转换荧光粒料及其应用 Plastic light conversion fluorescent granules and application thereof
技术领域 Technical field
本发明涉及光电子显示和照明技术领域, 涉及包括 LED背光 源及照明在内的发光装置用的塑料光转换发光器件, 具体涉及用 于制造塑料光转换发光器件的塑料光转换荧光粒料, 即由荧光材 料、 助剂和聚合物树脂制成的塑料光转换荧光粒料。 背景技术 The present invention relates to the field of optoelectronic display and illumination technology, and relates to a plastic light-converting light-emitting device for a light-emitting device including an LED backlight and illumination, and particularly relates to a plastic light-converting fluorescent material for manufacturing a plastic light-converting light-emitting device, that is, Plastic light-converting fluorescent pellets made of fluorescent materials, auxiliaries and polymer resins. Background technique
传统的照明光源大多数釆用白炽灯作为发光元件, 发光二极 管 (LED ) 由于具有省电节能、 工作寿命长和工作电压低等优点, 正逐步取代白炽灯成为新型光源。 Conventional lighting sources mostly use incandescent lamps as light-emitting elements. Light-emitting diodes (LEDs) are gradually replacing incandescent lamps as new light sources due to their advantages of energy saving, long working life and low operating voltage.
现有的发光二极管一般釆用发光芯片 +发光荧光材料的结构, 即在发射蓝光的发光芯片发光面上涂覆一层黄色发光荧光材料, 当发光芯片点亮后,其发射的蓝光将激发发光荧光材料产生黄光, 而蓝光与黄光混合后即形成白光。 其制造工艺主要采用点胶封装 工艺, 这种结构及其制造工艺主要有以下几种缺点: 1 生产效率 低, 人工成本高; 2 发光荧光材料在发光芯片上的涂覆质量难以 控制, 容易造成发光不均勾, 出现蓝圏、 暗斑等缺陷; 3 容易产 生气泡及制品缺陷, 产品废品率偏高; 4 发光荧光材料在高分子 树脂中容易产生沉淀, 导致分散不均, 光转换效果不佳。 The existing light-emitting diode generally adopts a structure of a light-emitting chip + a light-emitting fluorescent material, that is, a yellow-emitting fluorescent material is coated on a light-emitting surface of a light-emitting chip emitting blue light, and when the light-emitting chip is lit, the blue light emitted by the light-emitting chip will emit light. The fluorescent material produces yellow light, and the blue light and the yellow light mix to form white light. The manufacturing process mainly adopts the dispensing process. The structure and its manufacturing process mainly have the following shortcomings: 1 low production efficiency and high labor cost; 2 the coating quality of the luminescent fluorescent material on the light-emitting chip is difficult to control, which is easy to cause Uneven lighting, blue defects, dark spots and other defects; 3 easy to produce bubbles and product defects, product rejection rate is high; 4 luminescent fluorescent materials in the polymer resin is prone to precipitation, resulting in uneven dispersion, light conversion effect is not good.
中国发明专利 CN1858920A《一种白光 LED灯的封装方法》介 绍并公开了一种白光 LED灯的封装方法, 该专利将发光荧光材料 与塑料树脂混合, 用铸塑的方法一次成型塑料透镜外壳, 同传统 的点胶封装工艺相比, 该法可提高生产效率, 降低人工成本, 因 发光荧光材料粒径较小, 与塑料树脂实现均勾混合较难, 况且混 合过程操作繁瑣, 容易产生粉尘, 操作环境欠佳, 影响 LED制品 的洁净度, 在直接采用将发光荧光材料与塑料树脂混合的注射成 型加工过程中, 发光荧光材料与塑料树脂及设备之间相互摩擦, 加工出的制件特别容易变黑, 影响发光亮度及光转换效果, 同时 该专利只介绍了一种白光 LED灯的制造方法, 并未提及使用的荧 光材料的种类及用量, 同时并未论及荧光材料与亮度的关系。 Chinese invention patent CN1858920A "A White LED Lamp Packaging Method" introduces and discloses a white LED lamp packaging method. The patent mixes a luminescent fluorescent material with a plastic resin, and uses a casting method to form a plastic lens housing at a time. Compared with the traditional dispensing process, the method can improve the production efficiency and reduce the labor cost. Because the particle size of the luminescent fluorescent material is small, it is difficult to mix with the plastic resin, and the mixture is difficult. The process is cumbersome, dust is easy to generate, the operating environment is not good, and the cleanliness of the LED products is affected. In the injection molding process in which the fluorescent material and the plastic resin are directly mixed, the fluorescent material and the plastic resin and the device are mutually exchanged. Friction, the processed parts are particularly easy to blacken, affecting the brightness and light conversion effect. At the same time, this patent only introduces a method for manufacturing white LED lamps, and does not mention the types and amounts of fluorescent materials used. The relationship between fluorescent materials and brightness is not discussed.
中国发明专利 CN1 160730《一种发光塑料及其制造方法》介 绍并公开了一种发光塑料材料的制造方法, 该专利所述的发光材 料为长余辉夜光材料, 其主要用途是用于制造各种夜光开关及消 防标志, 这种长余辉材料不适合做光转换材料, 不适合制造 LED 灯具及光转换器件, 并且该专利没有采用有效的方法来解决发光 材料与聚合物树脂混合时的分散不均及制品变色的问题。 Chinese invention patent CN1 160730 "A luminescent plastic and its manufacturing method" introduces and discloses a manufacturing method of luminescent plastic material, and the luminescent material described in the patent is a long afterglow luminous material, and its main purpose is to manufacture various kinds of materials. Luminous switch and fire protection mark, this long afterglow material is not suitable as a light conversion material, and is not suitable for manufacturing LED lamps and light conversion devices, and the patent does not adopt an effective method to solve the uneven dispersion when the luminescent material and the polymer resin are mixed. And the problem of discoloration of the product.
中国发明专利 CN1 120207C《发光塑料母料及其制法》介绍并 公开了一种发光塑料母料的制造方法, 可以解决发光材料与树脂 混合时的分散不均的问题, 但其采用的高分子树脂为软质的高分 子载体树脂,主要是选用 EVA或 PE类软质高分子树脂来制造发光 塑料母料, 而不是 PMMA或 PC类适合做 LED透镜的高分子树脂, 同时该专利中提及的发光材料为长余辉夜光材料, 而不是指应用 于 LED照明的发光荧光材料, 两种材料的结构及用途都有着本质 的区别, 发光塑料母料主要用于制造各种夜光塑料制品, 具有暗 处发光的功能, 包括夜光开关及工艺品, 该母料无论是载体树脂 还是选用的发光材料都完全不适合制作 LED灯具。 Chinese invention patent CN1 120207C "Luminous plastic masterbatch and its preparation method" introduces and discloses a manufacturing method of luminescent plastic masterbatch, which can solve the problem of uneven dispersion when luminescent material and resin are mixed, but the polymer resin used therein For soft polymer carrier resin, EVA or PE soft polymer resin is mainly used to make luminescent plastic masterbatch, instead of PMMA or PC type polymer resin suitable for LED lens, and mentioned in the patent The luminescent material is a long afterglow luminous material, not a luminescent fluorescent material applied to LED illumination. The structure and use of the two materials are fundamentally different. The luminescent plastic masterbatch is mainly used for manufacturing various luminous plastic products, having a dark place. The function of illuminating, including luminous switches and handicrafts, is not suitable for LED lamps, whether it is carrier resin or luminescent materials.
因此现有技术中没有一种行之有效的办法来取代传统的 LED 点胶封装工艺, 因此本领域仍存在对适用于取代传统的 LED点胶 封装工艺的材料和方法的需求。 发明内容 Therefore, there is no effective way to replace the traditional LED dispensing process in the prior art, so there is still a need in the art for materials and methods suitable for replacing the conventional LED dispensing process. Summary of the invention
针对上述现有技术的缺陷, 本发明的目的就是将受蓝光激发 的发光荧光材料与聚合物树脂及助剂进行结合, 制成塑料光转换 荧光粒料, 用塑料光转换荧光粒料可直接加工各种 LED灯具中的 塑料透镜、 透镜部件或灯具的外壳, 还可以加工各种电子设备、 仪器仪表等产品中的发光指示器件的塑料配件。 In view of the above drawbacks of the prior art, the object of the present invention is to combine a blue light-excited luminescent fluorescent material with a polymer resin and an auxiliary agent to form a plastic light-converting fluorescent granule, which can be directly processed by a plastic light-converting fluorescent granule. The plastic lens, the lens component or the outer casing of the lamp in various LED lamps can also process the plastic fittings of the light-emitting indicating devices in various electronic devices, instruments and the like.
本发明通过提供一种塑料光转换荧光粒料实现了上述目的, 其特征在于所述塑料光转换荧光粒料由荧光材料、 聚合物树脂和 助剂组成, 各组分和质量百分比组成如下: The present invention achieves the above object by providing a plastic light-converting fluorescent granule characterized in that the plastic light-converting fluorescent granule is composed of a fluorescent material, a polymer resin and an auxiliary agent, and the components and mass percentages are as follows:
荧光材料 0. 5 ~ 75. 0% 聚合物树脂 15. 0 ~ 99. 0% 助剂 0. 5% ~ 10. 0% 其中: 所述荧光材料为铝酸盐荧光材料、 硅酸盐荧光材料、 硅氮 化物荧光材料及硫氧化物荧光材料中的一种或两种的组合; 其被 作为激发光源的发射光谱在 440 ~ 475nm范围内的蓝光 LED激发, 激发出至少一个以上峰值波长在 525 ~ 650nm范围内的发射光谱; 荧光材料所发的光与蓝光 LED所发的光复合成白色的光或其它色 彩的光; 所述聚合物树脂为聚曱基丙烯酸树脂、 聚碳酸酯或乙烯- 醋酸乙烯酯共聚物;所述助剂为芥酸酰胺、 N, N-乙撑双硬脂酰胺、 液体石蜡或聚乙烯蜡。 Fluorescent material 0. 5 ~ 75. 0% polymer resin 15. 0 ~ 99. 0% auxiliary agent 0. 5% ~ 10. 0% of which: the fluorescent material is aluminate fluorescent material, silicate fluorescent material a combination of one or both of a silicon nitride fluorescent material and a sulfur oxide fluorescent material; it is excited by a blue LED having an emission spectrum of an excitation source in the range of 440 to 475 nm, and exciting at least one peak wavelength at 525 ~ 650nm emission spectrum; the light emitted by the fluorescent material is combined with the light emitted by the blue LED to form white light or other color of light; the polymer resin is polyacrylamide resin, polycarbonate or ethylene-acetic acid a vinyl ester copolymer; the adjuvant is erucamide, N, N-ethylene bis stearamide, liquid paraffin or polyethylene wax.
在本发明的塑料光转换发光粒料中, 所述聚合物树脂优选为 聚甲基丙烯酸甲酯或聚碳酸酯。 本发明还提供了制备所述塑料光转换荧光粒料的方法, 包括 如下顺序步骤: In the plastic light-converting luminescent pellet of the present invention, the polymer resin is preferably polymethyl methacrylate or polycarbonate. The present invention also provides a method of preparing the plastic light-converting fluorescent granules, comprising the following sequential steps:
提供荧光材料, 所述荧光材料为铝酸盐荧光材料、 硅酸盐荧 光材料、 硅氮化物荧光材料及硫氧化物荧光材料中的一种或两种 的组合; Providing a fluorescent material, the fluorescent material being an aluminate fluorescent material, a silicate fluorescent a combination of one or both of a light material, a silicon nitride fluorescent material, and a sulfur oxide fluorescent material;
将硅烷偶联剂溶于二曱苯中得到硅烷偶联剂溶液; Dissolving a silane coupling agent in diphenylbenzene to obtain a silane coupling agent solution;
使用喷雾装置将所述偶联剂溶液均勾地喷在荧光材料中, 得 到处理过的荧光材料; Spraying the coupling agent solution into the fluorescent material using a spray device to obtain the treated fluorescent material;
将处理好的荧光材料、 聚合物树脂和助剂按照配比进行均匀 混合, 得到均匀混合物; The treated fluorescent material, the polymer resin and the auxiliary agent are uniformly mixed according to the ratio to obtain a homogeneous mixture;
将所述均匀混合物添加挤压机中, 在加热的同时进行挤压得 到条状物; 和 Adding the homogeneous mixture to an extruder, and extruding while heating to obtain a strip; and
通过切粒机将所述条状物切成粒状物料, 从而得到塑料光转 换荧光粒料。 The strip was cut into a granulated material by a pelletizer to obtain a plastic light-converting fluorescent granule.
在上述的制备方法中, 所述硅烷偶联剂的用量占荧光材料的 In the above preparation method, the amount of the silane coupling agent accounts for the fluorescent material
0. 5质量%至 3质量%, 更优选占荧光材料的 0. 5质量%至 1质 量%, 且最优选占荧光材料的 0. 5质量。 /。。 5质量质量。 The mass of 0.5% by mass of the fluorescent material, and most preferably 0.5% by mass of the fluorescent material. /. .
本发明的塑料光转换荧光粒料的具有多种用途, 例如, 所述 塑料光转换荧光粒料可直接加工各种 LED灯具中的塑料透镜、 透 镜部件或灯具的外壳, 还可以加工发光指示器件的塑料配件, 用 塑料光转换荧光粒料加工的上述制件由于具有光转换功能, 受蓝 光激发后转变成白光或其它色彩的光, 最终制成白光 LED灯具及 发光指示器件, 或其它色彩的灯具及指示器件。 本发明的塑料光转换荧光粒料适用于取代传统的 LED封装工 艺, 选用适合做 LED灯具的聚合物树脂, 选用特殊的办法对荧光 材料进行处理, 成功地将聚合物树脂、 助剂及荧光材料结合到一 起制成塑料光转换荧光粒料, 避免了加工中的分散不均及制品变 黑, 塑料光转换荧光粒料可直接用于制造 LED灯具及指示器件, 取代传统的光源及技术, 节能环保, 该产品可促进半导体照明技 术进一步发展及大规模的产业化。 具体实施方式 The plastic light-converting fluorescent granule of the invention has various uses, for example, the plastic light-converting fluorescent granule can directly process the plastic lens, the lens component or the outer casing of the luminaire in various LED luminaires, and can also process the illuminating indicating device. Plastic parts, the above-mentioned parts processed with plastic light-converting fluorescent pellets have a light-converting function, which is converted into white light or other color light after being excited by blue light, and finally made into white LED lamps and illuminating indicating devices, or other colors. Luminaires and pointing devices. The plastic light-converting fluorescent granule of the invention is suitable for replacing the traditional LED packaging process, selecting a polymer resin suitable for the LED luminaire, and adopting a special method for treating the fluorescent material, successfully using the polymer resin, the auxiliary agent and the fluorescent material. The plastic light-converting fluorescent granules are combined to avoid uneven dispersion in processing and blackening of the product, and the plastic light-converting fluorescent granules can be directly used for manufacturing LED lamps and indicating devices. Replacing traditional light sources and technologies, energy saving and environmental protection, this product can promote the further development of semiconductor lighting technology and large-scale industrialization. detailed description
本发明的塑料光转换荧光粒料由荧光材料、 聚合物树脂和助 剂组成, 各组分和质量百分比组成如下: The plastic light-converting fluorescent granule of the present invention is composed of a fluorescent material, a polymer resin and a co-agent, and the components and mass percentages are as follows:
荧先材料 0.5~ 75.0% Yingxian material 0.5~ 75.0%
聚合物树脂 15.0~ 99.0% 助剂 0.5~ 10.0% Polymer resin 15.0~ 99.0% Additive 0.5~ 10.0%
其中:荧光材料被作为激发光源的发射光谱在 440 ~ 475nm范围内 的蓝光 LED 激发, 激发出至少一个以上峰值波长在 525 ~ 650nm 范围内的发射光谱; Wherein: the fluorescent material is excited by a blue LED having an emission spectrum of the excitation light source in the range of 440 to 475 nm, and at least one emission spectrum having a peak wavelength in the range of 525 to 650 nm is excited;
荧光材料所发的光与蓝光 LED所发的光复合成白色的光或其 它色彩的光, 荧光材料可以是铝酸盐荧光材料、 硅酸盐荧光材料、 硅氮化物荧光材料及硫氧化物荧光材料中的一种或几种的组合。 The light emitted by the fluorescent material is combined with the light emitted by the blue LED to form white light or other color light. The fluorescent material may be an aluminate fluorescent material, a silicate fluorescent material, a silicon nitride fluorescent material, and a sulfur oxide fluorescent material. One or a combination of several.
所述的铝酸盐荧光材料的主要化学组成表示式为: The main chemical composition of the aluminate fluorescent material is expressed as:
aR203'R' 203: xCe, yLi, zF; aR 2 0 3 'R' 2 0 3 : xCe, yLi, zF;
1 为 ¥、 Tb、 Gd中的一种或多种元素的组合; 1 is a combination of one or more elements of ¥, Tb, Gd;
R7 为 Al、 Ga中的一种或两种元素的组合; R 7 is one of Al, Ga or a combination of two elements;
a、 x、 y、 z 为摩尔系数, 0.45<a<0.65; 0.0<x<0.04; 0.0<y<0.04; 0.0<z<0.2; 该材料的发射主峰波长随组成在 525 ~ 560nm范围内变化; a, x, y, z are molar coefficients, 0.45<a<0.65; 0.0<x<0.04; 0.0<y<0.04; 0.0<z<0.2; the emission main peak wavelength of the material varies with the composition in the range of 525 ~ 560nm ;
所述的硅酸盐荧光材料的主要化学组成表示式为: The main chemical composition of the silicate fluorescent material is expressed as:
bM0-Si02: xEu, yLi, zF; bM0-Si0 2 : xEu, yLi, zF;
M为 Sr、 Ca、 Ba、 Mg中的一种或多种元素的组合; M is a combination of one or more of Sr, Ca, Ba, Mg;
b、 x、y、z为摩尔系数, 1.4<b<3.1; 0.015<x<0.1; 0.0<y<0.05; 0.0<z<0.25; 该材料的发射主峰波长随组成在 525 ~ 580nm 范围 内变化。 b, x, y, z are molar coefficients, 1.4 < b <3.1; 0.015 < x <0.1; 0.0 < y <0.05; 0.0<z<0.25; The main peak wavelength of the material varies with the composition ranging from 525 to 580 nm.
所述的硅氮化物荧光材料的主要化学组成表示式为: The main chemical composition of the silicon nitride fluorescent material is expressed as:
( SreCat-e) 2-xSi5N8: Eux, Liy, Fz; (SreCat-e) 2-xSi 5 N 8 : Eu x , Li y , F z ;
e、 x、 y、 z为摩尔系数, 0.1 <e< l; 0.01<x< 0.1; 0.0 < y< 0.1; 0.0<z< 0. 5; 该材料的发射主峰波长随组成在 580 ~ 650nm范围内变化; e, x, y, z are molar coefficients, 0.1 <e< l; 0.01<x< 0.1; 0.0 < y< 0.1; 0.0<z< 0. 5; the main peak wavelength of the material with the composition in the range of 580 ~ 650nm Internal change
所述的硫氧化物荧光材料的主要化学组成表示式为: The main chemical composition of the sulfur oxide fluorescent material is expressed as:
Y2-x02S: Eux, Mgy, Tiz, Lip, FY; Y 2 -x0 2 S: Eux, Mg y , Ti z , Li p , F Y ;
x、 y、 z、 P、 Y为摩尔系数, 0.01 <x< 0.1; 0.005 <y< 0.02; 0.05<z< 0.25; 0.0< β < 0.1; 0.0< γ < 0.5; 该材料的发射主 峰波长随组成在 610 ~ 630nm范围内变化; x, y, z, P, Y are molar coefficients, 0.01 <x< 0.1; 0.005 <y< 0.02; 0.05<z< 0.25; 0.0< β < 0.1; 0.0< γ < 0.5; the main peak wavelength of the material The composition varies from 610 to 630 nm;
以上所述的各种发光荧光材料其体色及发光颜色具有不同的 特征, 在制造塑料光转换荧光粒料时可依据各自不同的情况加以 选用,例如选用铝酸盐发光荧光材料制成的塑料光转换荧光粒料, 其中的黄色铝酸盐发光荧光材料所发的光与蓝光 LED所发的光复 合成白色的光, 进一步实现 LED白光照明; 选用硅酸盐发光荧光 材料制成的塑料光转换荧光粒料, 其中的硅酸盐发光荧光材料适 应芯片的波段范围宽, 可根据芯片的特点对发光荧光材料进行调 配, 制造各种不同的塑料光转换荧光粒料, 进一步生产不同 LED 产品及不同色彩的发光指示器件。 The various luminescent fluorescent materials described above have different characteristics of body color and luminescent color, and can be selected according to different conditions in the manufacture of plastic light-converting fluorescent granules, for example, plastics made of aluminate luminescent fluorescent materials. Light-converting fluorescent granules, wherein the light emitted by the yellow aluminate luminescent fluorescent material and the light emitted by the blue LED are combined into white light to further realize LED white light illumination; plastic light conversion made of silicate luminescent fluorescent material is selected Fluorescent granules, wherein the silicate luminescent fluorescent material adapts to the wide range of the chip, and the luminescent fluorescent material can be formulated according to the characteristics of the chip to manufacture various plastic light-converting fluorescent granules, further producing different LED products and different A color illuminating indicating device.
选择硅酸盐、 铝酸盐发光荧光材料作为橙色、 黄色发光荧光 材料, 选择硅氮化物、 硫氧化物发光荧光材料作为红色发光荧光 材料, 可将黄色发光荧光材料、 橙色发光荧光材料和红色发光荧 光材料复合使用, 复合使用可调整色坐标、 色温和显色指数, 达 到适用于多种用途的目的, 采用发出黄色光的荧光材料与发出红 色光的荧光材料复合使用, 提高显色指数, 得到高显色指数的白 光, 使其适用于需要高显色指数的发光器件中。 Select silicate, aluminate luminescent fluorescent material as orange, yellow luminescent fluorescent material, select silicon nitride, sulphur oxide luminescent fluorescent material as red luminescent fluorescent material, yellow luminescent fluorescent material, orange luminescent fluorescent material and red luminescent The combination of fluorescent materials, combined with adjustable color coordinates, color temperature and color rendering index, is suitable for a variety of purposes, using fluorescent materials that emit yellow light and emit red The color light fluorescent material is used in combination to increase the color rendering index and obtain a white light with a high color rendering index, making it suitable for use in a light-emitting device requiring a high color rendering index.
聚合物树脂可以选自丙烯酸树脂、聚碳酸酯、和乙烯-醋酸乙 烯酯共聚物, 这些树脂的选择与常用的色母料选用的载体树脂有 很大的不同, 尤其是选用了丙烯酸树脂及聚碳酸酯, 这两种树脂 特别适合做 LED灯具中的塑料透镜, 光学性能好, 但这两种树脂 在和荧光材料混合制造粒料的时候, 其制造难度大, 釆用普通的 方法进行造粒时,荧光材料在混合及挤出加工的过程中容易变色, 挤出的制品色彩不稳定, 为解决加工中存在的这些问题, 选用了 合适的润滑分散剂并对荧光材料进行了表面处理。 The polymer resin may be selected from the group consisting of acrylic resin, polycarbonate, and ethylene-vinyl acetate copolymer. The selection of these resins is very different from that of the commonly used color masterbatch, especially acrylic resin and poly. Carbonate, these two resins are especially suitable for plastic lenses in LED lamps, and have good optical properties. However, when these two resins are mixed with fluorescent materials to make pellets, they are difficult to manufacture, and they are granulated by ordinary methods. When the fluorescent material is easily discolored during the mixing and extrusion process, the color of the extruded product is unstable. To solve these problems in the processing, a suitable lubricating dispersant is selected and the fluorescent material is surface-treated.
选用润滑分散剂包括: 芥酸酰胺、 N, N-乙撑双硬脂酰胺、 液 体石蜡、 聚乙烯蜡。 这些润滑分散剂的加入, 使发光荧光材料在 制品中分散更加均 , 进一步避免了粒料在加工时颜色变深, 用 其加工的灯具或显示器件的亮度也得到了提高。 Lubricating dispersants are selected including: erucamide, N, N-ethylene bis stearamide, liquid paraffin, polyethylene wax. The addition of these lubricating dispersants makes the luminescent fluorescent material more uniform in the product, further avoiding the darkening of the granules during processing, and the brightness of the luminaire or display device processed therewith is also improved.
塑料光转换粒料的制备方法是挤出造粒法:在挤出造粒之前, 要对荧光材料进行表面处理, 处理时选用的是硅烷偶联剂, 硅烷 偶联剂的用量占荧光材料的质量百分比是 0. 5%, 将硅烷偶联剂溶 于二曱苯中, 用喷雾装置将偶联剂均勾的喷在荧光材料中, 制成 处理好的荧光材料, 待下一步使用, 因此下面的实施例中所提的 荧光材料都是釆用这样的办法经预先处理的荧光材料。 挤出造粒 是将处理好的荧光材料、 聚合物树脂和助剂按照配比经分散混合 均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 同时 通过旋转的双螺杆对物料进行混合塑化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出条状物, 最后由切粒机切成 粒状物料。 挤出机加热系统的加工温度都和选用的树脂有关, 每 种塑料光转换荧光粒料的加工温度取决于聚合物树脂的加工温 度, 加工温度范围会控制在 80 ~ 300 范围内, 挤出造粒法的优 点是工艺成熟、 生产效率高。 The preparation method of the plastic light conversion pellets is the extrusion granulation method: before the extrusion granulation, the surface treatment of the fluorescent material is performed, and the silane coupling agent is selected in the treatment, and the amount of the silane coupling agent accounts for the fluorescent material. The mass percentage is 0.5%, the silane coupling agent is dissolved in diphenylbenzene, and the coupling agent is sprayed on the fluorescent material by a spray device to prepare a processed fluorescent material, which is to be used in the next step. The fluorescent materials mentioned in the following examples are all fluorescent materials which have been pretreated in this manner. Extrusion granulation is to disperse and mix the treated fluorescent material, polymer resin and auxiliary agent according to the ratio, add it to the extruder, heat it through the heating system of the extruder, and pass the rotating twin-screw pair. After the material is mixed and plasticized, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer. The processing temperature of the extruder heating system is related to the resin selected. The processing temperature of each plastic light-converting fluorescent pellet depends on the processing temperature of the polymer resin. The processing temperature range is controlled in the range of 80 ~ 300. The advantages of the extrusion granulation method are mature technology and high production efficiency.
本发明的有益效果是: 成功地将将荧光材料、 聚合物树脂及 助剂结合制成塑料光转换荧光粒料, 避免加工过程中变色, 用塑 料光转换荧光粒料加工的各种制件由于具有光转换功能, 受蓝光 激发后转变成白光, 还可以依据应用场合的要求调节塑料光转换 荧光粒料的组成, 在蓝光激发后转变成其它色彩的光, 实现颜色 多样性, 达到适用多种用途的目的, 因此可通过改变配方制成适 合不同用途的多种类的塑料光转换荧光粒料, 进一步制成各种塑 料光转换发光制件, 最终制成白光 LED灯具、 发光指示器件或其 它色彩的灯具及指示器件。 釆用这样的方法将荧光粉和制作塑料 透镜的聚合物树脂结合, 免去了荧光粉的点胶封装工艺, 大大减 化工艺步驟, 其生产效率高、 易实现生产自动化、 改善操作环境, 更重要的是发光荧光材料在高分子树脂中分散均勾, 有效地避免 了传铳工艺中易产生气泡及易产生沉淀的问题, 用它制成的发光 器件发光的一致性大大改良、 光转换效果好、 产品灵活多变。 The invention has the beneficial effects that: the fluorescent material, the polymer resin and the auxiliary agent are successfully combined into a plastic light-converting fluorescent granule to avoid discoloration during processing, and various parts processed by the plastic light-converting fluorescent granule are processed. It has light conversion function, which is converted into white light after being excited by blue light. It can also adjust the composition of plastic light-converting fluorescent particles according to the requirements of the application. After blue light excitation, it can be converted into other color light to achieve color diversity. For the purpose of use, it is possible to make various kinds of plastic light-converting fluorescent materials suitable for different purposes by changing the formula, and further to make various plastic light-converting light-emitting parts, and finally to make white LED lamps, light-emitting indicating devices or other colors. Lamps and indicating devices.这样In this way, the phosphor and the polymer resin for making the plastic lens are combined, thereby eliminating the dispensing process of the phosphor powder, greatly reducing the process steps, the production efficiency is high, the production automation is easy, and the operating environment is improved. It is important that the luminescent fluorescent material is dispersed in the polymer resin, which effectively avoids the problem that bubbles are generated and precipitates easily in the transfer process, and the uniformity of light emission of the light-emitting device made by the device is greatly improved and the light conversion effect is improved. Good, flexible and changeable products.
下面通过具体的实施例对本发明进行举例说明。 实施例 1: 塑料光转换荧光粒料的原料配方如下: The invention is illustrated by the following specific examples. Example 1: The raw material formula of the plastic light-converting fluorescent pellets is as follows:
聚合物树脂: 聚曱基丙烯酸甲酯 (PMMA ) 93. 0% 处理过的荧光材料: 黄色铝酸盐荧光材料 Polymer resin: Polymethyl methacrylate (PMMA) 93. 0% Treated fluorescent material: Yellow aluminate fluorescent material
0. 58Υ203 ·Α1203 ·0. lGa203: 0. 008Ce, 0. 004Li , 0. 02F 5. 0 % 助剂: N, N-乙撑双硬脂酰胺 1. 0% 0. 58Υ 2 0 3 ·Α1 2 0 3 ·0. lGa 2 0 3 : 0. 008Ce, 0. 004Li , 0. 02F 5. 0 % Auxiliary: N, N-ethylene bis stearamide 1. 0 %
聚乙烯蜡 Polyethylene wax
液体石蜡 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均勾, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240X:, 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中使用硅烷偶联剂处理 荧光材料: 将硅烷偶联剂溶于适量二甲苯中, 硅烷偶联剂的用量 占荧光材料的 0. 5质量%, 用喷雾装置将偶联剂溶液均勾地喷在荧 光材料中, 得到处理过的荧光材料。 该产品经注射成型可制成具 有光转换功能的塑料制件, 该制件用于制造白光 LED灯具。 实施例 2: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚合聚碳酸酯 (PC ) Liquid paraffin The treated fluorescent material, polymer resin and auxiliary agent are dispersed and mixed according to the ratio The hook is added to the extruder and heated by the heating system of the extruder. The processing temperature is 150 ~ 240X: At the same time, the material is mixed and plasticized by the rotating twin screw, and the material is conveyed to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer. The silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of xylene, the amount of the silane coupling agent is 0.5% by mass of the fluorescent material, and the coupling agent solution is sprayed by a spray device. In the fluorescent material, a treated fluorescent material is obtained. The product can be injection molded into a plastic part with light conversion function, which is used to manufacture white LED lamps. Example 2: Plastic optical conversion fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymerized polycarbonate (PC)
处理过的荧光材料: 黄色铝酸盐荧光材料 Treated fluorescent material: yellow aluminate fluorescent material
0. 56Υ203 · Α1203 · 0. lGd203: 0. 04Ce, 0. 0. 56Υ 2 0 3 · Α1 2 0 3 · 0. lGd 2 0 3 : 0. 04Ce, 0.
助剂: N, N-乙撑双硬脂酰胺 Auxiliary: N, N-ethylene bis stearamide
芥酸酰胺 Erucamide
液体石蜡 Liquid paraffin
将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 250t;, 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中按实施例 1所述方式 处理荧光材料。 该产品经注射成型可制成具有光转换功能的塑料 制件, 该制件用于制造白光 LED灯具。 实施例 3: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚曱基丙烯酸甲酯 (PMMA ) 47. 5% 处理过的荧光材料: The treated fluorescent material, the polymer resin and the auxiliary agent are uniformly dispersed and mixed according to the ratio, added to the extruder, and heated by the heating system of the extruder, and the processing temperature is 150-250t; After the twin-screw mixes and plasticizes the material, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer. The fluorescent material was treated as described in Example 1. The product can be injection molded into a plastic part with light conversion function, which is used to manufacture white LED lamps. Example 3: Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 47. 5% Treated fluorescent material:
黄色铝酸盐荧光材料 Yellow aluminate fluorescent material
0. 58Υ203 ·Α1203 ·0. lGa203: 0. 008Ce, 0. 004Li , 0. 02F 25. 0% 橙红色硅酸盐荧光材料 0. 58Υ 2 0 3 ·Α1 2 0 3 ·0. lGa 2 0 3 : 0. 008Ce, 0. 004Li , 0. 02F 25. 0% orange red silicate fluorescent material
1· 4SrO · 0· 2BaO · S i02: 0. 05Eu, 0. 005Li 25. 0% 助剂: 1· 4SrO · 0· 2BaO · S i0 2 : 0. 05Eu, 0. 005Li 25. 0% Additives:
N, N -乙撑双硬脂酰胺 1. 0% 芥酸酰胺 0. 5% 聚乙烯蜡 0. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240 , 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中按实施例 1所述方式 处理荧光材料。 该粒料中荧光材料的含量高, 可作为塑料光转换 发光母料使用,使用时将该粒料与 PMMA树脂混合之后再加工, 经 注射成型可制成具有光转换功能的塑料制件, 该制件用于制造暖 白的 LED灯具或指示器件。 实施例 4: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚甲基丙烯酸曱酯 (P丽 A ) 47. 5% 处理过的荧光材料: N, N-ethylene bis-stearamide 1. 0% erucamide 0. 5% polyethylene wax 0. 5% liquid paraffin 0. 5% The treated fluorescent materials, polymer resins and additives are in accordance with the ratio After being uniformly dispersed and mixed, it is added to the extruder and heated by the heating system of the extruder. The processing temperature is 150-240. At the same time, the material is mixed and plasticized by the rotating twin-screw, and then the material is conveyed to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer. The fluorescent material was treated as described in Example 1. The granule has a high content of fluorescent material and can be used as a plastic light-converting luminescent masterbatch. When used, the granule is mixed with a PMMA resin and then processed, and a plastic part having a light-converting function can be produced by injection molding. The parts are used to make warm white LED luminaires or pointing devices. Example 4: Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Poly(meth) methacrylate (P Li A ) 47. 5% Treated fluorescent material:
橙红色硅酸盐荧光材料 Orange red silicate fluorescent material
1· 4SrO · 0. 2BaO · S i02: 0. 05Eu, 0. 005Li 50. 0% 助剂: N, N-乙撑双硬脂酰胺 1. 0% 芥酸酰胺 0. 5% 聚乙烯蜡 0. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240η, 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中按实施例 1所述方式 处理荧光材料。 该粒料中荧光材料的含量高, 可作为塑料光转换 发光母料使用,客户可将该粒料与纯 ΡΜΜΑ树脂混合, 生产橙色的 LED制品或指示器件。 实施例 5: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚曱基丙烯酸曱酯 (P題 A ) 88. 0% 处理过的荧光材料: 1· 4SrO · 0. 2BaO · S i0 2 : 0. 05Eu, 0. 005Li 50. 0% Additives: N, N-ethylene bis-stearamide 1. 0% erucamide 0. 5% polyethylene wax 0. 5% liquid paraffin 0. 5% The treated fluorescent materials, polymer resins and additives are in accordance with the ratio After being uniformly dispersed and mixed, it is added to the extruder and heated by the heating system of the extruder. The processing temperature is 150 ~ 240 η. At the same time, the material is mixed and plasticized by the rotating twin screw, and the material is conveyed to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer. The fluorescent material was treated as described in Example 1. The pellets have a high content of fluorescent materials and can be used as a plastic light-converting luminescent masterbatch. Customers can mix the pellets with pure bismuth resin to produce orange LED products or indicating devices. Example 5: Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: decyl acrylate (P title A) 88. 0% Treated fluorescent material:
黄色铝酸盐荧光材料 0. 65Tb203-A l203: 0. 02Ce 9. 99% 红色硅氮化物荧光材料 Yellow aluminate fluorescent material 0. 65Tb 2 0 3 -A l 2 0 3 : 0. 02Ce 9. 99% red silicon nitride fluorescent material
(Sr0.5Cao.5) 2-yS i5N8: 0. 05Eu, 0. 003L i , 0. 001 0. 01% 助剂: (Sr 0 . 5 Cao. 5 ) 2 -yS i 5 N 8 : 0. 05Eu, 0. 003L i , 0. 001 0. 01% Additives:
N, N-乙撑双硬脂酰胺 1. 0% 聚乙烯蜡 0. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240 , 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中按实施例 1所述方式 处理荧光材料。 该粒料中将黄色铝酸盐荧光材料和红色硅氮化物 荧光材料混合使用, 用于生产高显色指数的白光 LED制品。 实施例 6: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚碳酸酯 (PC ) 88. 0% 处理过的荧光材料: N, N-ethylene bis stearamide 1. 0% polyethylene wax 0. 5% liquid paraffin 0. 5% The treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ~ 240, and the material is mixed by the rotating twin screw. After the transfer, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by the pelletizer. The fluorescent material was treated as described in Example 1. The pellet is mixed with a yellow aluminate fluorescent material and a red silicon nitride fluorescent material for producing a white LED product having a high color rendering index. Example 6: Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polycarbonate (PC) 88. 0% Treated fluorescent material:
黄色铝酸盐荧光材料 Yellow aluminate fluorescent material
0. 58Υ203 ·Α12Ο3·0. lGa203: 0. 008Ce, 0. 004Li , 0. 02F 9. 99% 红色硅氮化物荧光材料 0. 58Υ 2 0 3 ·Α1 2 Ο 3 ·0. lGa 2 0 3 : 0. 008Ce, 0. 004Li , 0. 02F 9. 99% red silicon nitride fluorescent material
(Sro. sCao. s) 2-yS i5N8: 0. 05Eu, 0. 003Li, 0. 001F 0. 01% 助剂: (Sro. sCao. s) 2- y S i 5 N 8 : 0. 05Eu, 0. 003Li, 0. 001F 0. 01% Additives:
N, N-乙撑双硬脂酰胺 1. 0% 聚乙烯蜡 0. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均勾, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 250 , 同时通过旋转的 5螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中使用硅烷偶联剂处理 荧光材料: 将硅烷偶联剂溶于适量二曱苯中, 硅烷偶联剂的用量 占荧光材料的 1质量%, 用喷雾装置将偶联剂溶液均勾地喷在荧光 材料中, 得到处理过的荧光材料。 该粒料中将黄色铝酸盐荧光材 料和红色硅氮化物荧光材料混合使用, 用于生产高显色指数的白 光 LED制品。 实施例 7: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚曱基丙烯酸甲酯 (PMMA ) 68. 0% 处理过的荧光材料: 黄色硅酸盐荧光材料 N, N-ethylene bis stearamide 1. 0% polyethylene wax 0. 5% liquid paraffin 0. 5% The treated fluorescent material, polymer resin and auxiliary agent are dispersed and mixed according to the ratio, added Into the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ~ 250, and the material is mixed and plasticized by the rotating 5 screw, and then the material is conveyed to the front and reaches the head of the extruder. The strip is extruded from the head and finally cut into pellets by a pelletizer. The silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of diphenylbenzene, and the amount of the silane coupling agent is 1% by mass of the fluorescent material, and the coupling agent solution is sprayed on the spray device. In the fluorescent material, the treated fluorescent material is obtained. The pellet is mixed with a yellow aluminate fluorescent material and a red silicon nitride fluorescent material for producing a white LED product having a high color rendering index. Example 7: Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 68. 0% Treated fluorescent material: Yellow silicate fluorescent material
0. lCaO.l. 5SrO 0. 4BaO 0. lMgO S i02: 0. lEu, 0. 2Li, 0. 05F 30. 0% 助剂: 0. lCaO.l. 5SrO 0. 4BaO 0. lMgO S i0 2 : 0. lEu, 0. 2Li, 0. 05F 30. 0% Additives:
N, N-乙撑双硬脂酰胺 1· 0% 聚乙烯蜡 0. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240 Χ , 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中使用硅烷偶联剂处理 荧光材料: 将硅烷偶联剂溶于适量二甲苯中, 硅烷偶联剂的用量 占荧光材料的 3质量%, 用喷雾装置将偶联剂溶液均勾地喷在荧光 材料中, 得到处理过的荧光材料。 该粒料中荧光材料的含量高, 可作为塑料光转换发光母料使用, 可将该粒料与纯 Ρ匪 Α 树脂混 合, 生产黄光或白光的 LED制品。 实施例 8: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚曱基丙烯酸甲酯 (PMMA ) 88. 5% 处理过的荧光材料: N, N-ethylene bis-stearamide 1· 0% polyethylene wax 0. 5% liquid paraffin 0. 5% The treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is carried out by the heating system of the extruder, the processing temperature is 150 ~ 240 Χ, and the material is mixed and plasticized by the rotating twin screw, and then the material is conveyed to the front and reaches the head of the extruder. The strip is extruded from the head and finally cut into pellets by a pelletizer. The silane coupling agent is used to treat the fluorescent material: the silane coupling agent is dissolved in an appropriate amount of xylene, the amount of the silane coupling agent is 3% by mass of the fluorescent material, and the coupling agent solution is sprayed on the fluorescent device by a spray device. In the material, the treated fluorescent material is obtained. The pellets have a high content of fluorescent materials and can be used as a plastic light-converting luminescent masterbatch. The pellets can be mixed with pure ruthenium ruthenium resin to produce yellow or white LED products. Example 8: Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (PMMA) 88. 5% Treated fluorescent material:
硅酸盐绿色荧光材料 Silicate green fluorescent material
0. 9SrO-l. IBaO-O. lMgO-S i02: 0. 2Eu, 0. O O lLi , 0. 05F; 4. 0% 0. 9SrO-l. IBaO-O. lMgO-S i0 2 : 0. 2Eu, 0. OO lLi , 0. 05F; 4. 0%
硫氧化物红色荧光材料 Y02S: 0. 3Eu, 0. 02Mg, 0. 15Ti ; 6. 0% 助剂: Sulfur oxide red fluorescent material Y0 2 S: 0. 3Eu, 0. 02Mg, 0. 15Ti ; 6. 0% Additives:
N, N-乙撑双硬脂酰胺 1. 0% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度为 150 ~ 240 , 同时通过旋转的双螺杆对物料进行混合塑 化之后将物料输送到前方, 到达挤出机的机头处, 从机头处挤出 条状物, 最后由切粒机切成粒状物料。 其中按实施例 1所述方式 处理荧光材料。 该粒料中将硅酸盐绿色荧光材料和硫氧化物红色 荧光材料混合使用, 用于生产白色 LED制品或指示器件。 实施例 9: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 聚曱基丙烯酸甲酯 (P匪 A ) 99. 0% 处理过的荧光材料: N, N-ethylene bis-stearamide 1. 0% liquid paraffin 0. 5% The treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to the extruder, and squeezed The heating system of the machine is heated, the processing temperature is 150 ~ 240, and the material is mixed and plasticized by the rotating twin screw, then the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head. Finally, the pelletizer cuts into granular material. The fluorescent material was treated as described in Example 1. The pellets are used in combination with a silicate green fluorescent material and a sulfur oxide red fluorescent material for the production of white LED articles or indicating devices. Example 9: Plastic light-converting fluorescent pellets were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Polymethyl methacrylate (P匪 A ) 99. 0% Treated fluorescent material:
铝酸盐黄色荧光材料 Aluminate yellow fluorescent material
0. 56Υ203 · Α1203 · 0. lGd203: 0. 04Ce, 0. 02F 0. 5 % 助剂: 0. 56Υ 2 0 3 · Α1 2 0 3 · 0. lGd 2 0 3 : 0. 04Ce, 0. 02F 0. 5 % Additives:
液体石蜡: 0. 5% 将处理过的荧光材料、聚合物树脂按照配比经分散混合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 同时通过旋 转的双螺杆对物料进行混合塑化之后将物料输送到前方, 到达挤 出机的机头处, 从机头处挤出条状物, 最后由切粒机切成粒状物 料。其中按实施例 1所述方式处理荧光材料。加工温度取决于 P醒 A 树脂的加工温度, 加工温度范为 150 ~ 240 Ι范围内。 该粒料用于 加工 LED灯具或指示器件。 实施例 10: 用挤出造粒法制造塑料光转换荧光粒料, 配方如下: 聚合物树脂: 乙烯 -醋酸乙烯酯共聚物 (EVA ) 15. 0% 处理过的荧光材料: Liquid paraffin: 0. 5% The treated fluorescent material and polymer resin are uniformly dispersed and mixed according to the ratio, added to the extruder, heated by the heating system of the extruder, and simultaneously passed through the rotating twin-screw material. After the mixed plasticization, the material is conveyed to the front, reaches the head of the extruder, and the strip is extruded from the head, and finally cut into granular materials by a pelletizer. The fluorescent material was treated as described in Example 1. The processing temperature depends on the processing temperature of P awake A resin, and the processing temperature range is from 150 to 240 Ι. The pellets are used to process LED luminaires or pointing devices. Example 10: Plastic light-converting fluorescent granules were produced by extrusion granulation, and the formulation was as follows: Polymer resin: Ethylene-vinyl acetate copolymer (EVA) 15. 0% Treated fluorescent material:
硅酸盐黄色荧光材料 Silicate yellow fluorescent material
0. lCaO-1. 5SrO-0. 4BaO-0. lMgO-S i02: 0. lEu, 0. 2Li, 0. 05F 75. 0% 助剂: 0. lCaO-1. 5SrO-0. 4BaO-0. lMgO-S i0 2 : 0. lEu, 0. 2Li, 0. 05F 75. 0% Additives:
N, N-乙撑双硬脂酰胺 2. 0% 聚乙烯蜡 7. 5% 液体石蜡 0. 5% 将处理过的荧光材料、 聚合物树脂和助剂按照配比经分散混 合均匀, 加入到挤出机中, 通过挤出机的加热系统进行加热, 加 工温度范围控制在 80 ~ 210X范围内, 同时通过旋转的双螺杆对 物料进行混合塑化之后将物料^"送到前方,到达挤出机的机头处, 从机头处挤出条状物, 最后由切粒机切成粒状物料。 其中按实施 例 1所述方式处理荧光材料。 该粒料中荧光材料的含量高, 可作 为塑料光转换发光母料使用, 使用时将母料与 P題 A或 PC树脂混 合, 生产白光 LED制品或指示器件。 N, N-ethylene bis-stearamide 2. 0% polyethylene wax 7. 5% liquid paraffin 0. 5% The treated fluorescent material, polymer resin and auxiliary agent are dispersed and uniformly mixed according to the ratio, added to In the extruder, heating is performed by the heating system of the extruder, and the processing temperature range is controlled within the range of 80 to 210X. At the same time, the material is mixed and plasticized by the rotating twin screw, and then the material is sent to the front to reach the extrusion. At the head of the machine, the strip is extruded from the head and finally cut into pellets by a pelletizer. The fluorescent material is treated as described in Example 1. The content of the fluorescent material in the pellet is high and can be used as The plastic light-converting luminescent masterbatch is used. When used, the masterbatch is mixed with P-A or PC resin to produce white LED products or indicating devices.
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| CN104279514A (en) * | 2013-07-03 | 2015-01-14 | 深圳市绎立锐光科技开发有限公司 | Wavelength conversion device, manufacturing method thereof, relevant light emitting device and relevant projection system |
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| CN102532854B (en) * | 2012-01-17 | 2013-11-20 | 中山赛特工程塑料有限公司 | Rare earth fluorescent PC for white light LED and preparation method thereof |
| CN102585714B (en) * | 2012-02-22 | 2014-01-01 | 浙江阳明光伏材料有限公司 | A kind of EVA luminous film |
| CN102618006A (en) * | 2012-03-16 | 2012-08-01 | 汤德明 | Composite material and technology for converting blue light from LED into white light |
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| CN104479272B (en) * | 2014-12-31 | 2017-04-26 | 广州鹿山新材料股份有限公司 | Light conversion master batch used for photovoltaic encapsulation adhesive film and preparation method thereof |
| CN105595941A (en) * | 2015-12-25 | 2016-05-25 | 佛山市顺德区美的洗涤电器制造有限公司 | Dishwasher control panel, dishwasher door and dishwasher |
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