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WO2011021780A2 - Composition for anisotropic conductive film - Google Patents

Composition for anisotropic conductive film Download PDF

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Publication number
WO2011021780A2
WO2011021780A2 PCT/KR2010/004720 KR2010004720W WO2011021780A2 WO 2011021780 A2 WO2011021780 A2 WO 2011021780A2 KR 2010004720 W KR2010004720 W KR 2010004720W WO 2011021780 A2 WO2011021780 A2 WO 2011021780A2
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WO
WIPO (PCT)
Prior art keywords
composition
anisotropic conductive
epoxy
resin
conductive film
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Ceased
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PCT/KR2010/004720
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French (fr)
Korean (ko)
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WO2011021780A3 (en
Inventor
박영우
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Cheil Industries Inc
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Cheil Industries Inc
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Publication of WO2011021780A3 publication Critical patent/WO2011021780A3/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/10Metal compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons

Definitions

  • This invention relates to the composition for anisotropic conductive films which can be used as a connection material of a liquid crystal display device and a display apparatus panel, and the anisotropic conductive film by the composition.
  • FCCL Flexible Copper Clad Laminate
  • FCCL method has wide space and relatively thick copper foil, so the physical properties of anisotropic conductive film composed of epoxy resin and phenoxy resin are mainly used. The binding could be excellent.
  • the epoxy-based adhesive is exposed in the FCCL space part, and thus the chemical usability is good, and it has excellent adhesion and connection reliability.
  • FOG Flexible Printed Circuit Board
  • FPCB Flexible Printed Circuit Board
  • the cured products of conventional bisphenol-A type (BPA) type epoxy resins, bisphenol-F type (BPF) type epoxy resins, phenoxy resins and small amount of rubber resins are hard and strong, but hard Absorption capacity is weak and has brittleness. Regarding the reliability, there is a problem that bubbles are generated and a problem of deterioration of adhesion is more prominent in the two-layer non-adhesive FPCB than the three-layer adhesive FPCB.
  • the thickness of the copper foil is relatively thin, thereby causing a problem of physical adhesion deterioration, and the above-mentioned problem occurs because the FPCB space part is made of a polyimide film without epoxy adhesive. do.
  • the present invention appropriately controls the content of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin, so as to compensate for brittle properties of the epoxy resin in a high temperature and high humidity state so that the anisotropic conductive film of the curing state is not broken.
  • An object of the present invention is to provide a composition for anisotropic conductive films having both flexibility and layer resistance.
  • an object of the present invention is to provide a composition for an anisotropic conductive film that can lower the connection resistance and supplement the heat stabilized partial.
  • an object of the present invention is to provide an anisotropic conductive film having high reliability and high adhesion.
  • the composition for anisotropic conductive films of the present invention comprises a polycyclic aromatic ring-containing epoxy resin, an acrylic rubber-based resin, conductive particles and a curing agent, and the polycyclic aromatic ring-containing epoxy resin has a glass transition temperature (Tg) after curing. It is about 165 ° C ⁇ 220 ° C, and the acrylic rubber resin has a glass transition temperature (Tg) of about 0 ° C ⁇ 20 ° C after curing, the content of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin The sum is about 45 to 65% by weight of the total weight of the composition (solid content).
  • polycyclic aromatic ring-containing epoxy resin is cured from an epoxy monomer having the structure of Formula 2:
  • (Ar) n -E m In the above, (Ar) n is a polycyclic aromatic hydrocarbon, n is 2 to 4 as the number of benzene ring, E is selected from an epoxy group, glycidyl group or glycidyloxy group, m Is 1 to 3. In embodiments, the polycyclic aromatic . Gora-containing epoxy resin
  • the acrylic rubber resin may be a copolymer of two or more kinds of Cl-20 alkyl acrylates and one or more comonomers selected from methyl methacrylate, acrylonitrile and styrene.
  • the acrylic rubber resin may contain at least one functional group selected from the group consisting of hydroxyl group, carboxyl group and epoxy group.
  • the content ratio of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin is about 1: 1.
  • the composition in embodiments is a polycyclic aromatic ring-containing epoxy resin, about 15 to 30 weight 0/0, and an acrylic rubber-based resin 30 to 45 parts by weight 0/0, and a curing agent 10 to 45% by weight, and the conductive particles of about 0.1 to 15 wt. May contain%.
  • the composition is a bisphenol epoxy, phenol novolac epoxy, s-cresol novolac epoxy, polyfunctional epoxy, amine epoxy, heterocyclic containing epoxy, substituted epoxy, It may further comprise one or more epoxy resins selected from naphtha-based epoxy and derivatives thereof.
  • the curing agent may include at least one of imidazole-based, isocyanate-based, amine-based, amide-based and acid anhydride-based curing agents.
  • the conductive particles are metal particles containing Au, Ag, Ni, Cu, Sn, Ti and Pb; Carbon particles; Particles coated with metal on the polymer resin; And the coated particle surface may include at least one of the insulated particles.
  • the composition may further comprise a silane coupling agent.
  • composition may include at least one additive including organic particles, inorganic particles, polymerization inhibitors, antioxidants, thermal stabilizers and light stabilizers.
  • the present invention provides an anisotropic conductive film formed by the composition. [Favorable effect]
  • the anisotropic conductive film formed by the composition of the present invention to complement the brittle properties of the epoxy resin in the high temperature and high humidity state to have the flexibility and layer resistance to prevent the anisotropic conductive film in the curing state to be broken. .
  • connection resistance can be lowered and the thermal stability part can be compensated for, and high reliability and high adhesion can be expressed.
  • the polycyclic aromatic ring-containing epoxy resin of the present invention is an epoxy resin in which two or more benzene rings are continuously bonded, and has a structure in which an epoxy group is substituted with a polycyclic benzenoid aromatic compound.
  • the polycyclic aromatic ring-containing epoxy resin is cured from an epoxy monomer having a structure of Formula 2 below. [Formula 2]
  • (Ar) n is a polycyclic aromatic hydrocarbon, n is 2-4 by the number of benzene rings, E is selected from an epoxy group, glycidyl group or glycidaloxy group, m is 1-3.
  • Examples of (Ar) n include naphthalene, anthracene and the like.
  • Preferred examples of naphthalene include E, an epoxy group, a glycidyl group glycidyloxy group, and the like, preferably a glycidyloxy group.
  • the epoxy monomer for preparing the polycyclic aromatic ring-containing epoxy resin may be 1,6-bis (2,3-epoxypropoxy) naphthalene or 1,5-bis (2,3-epoxypropoxy) Naphthalene, 2,2'-bis (2,3-epoxypropoxy) binaphthalene, and the like, and are not necessarily limited to this, as long as the glass transition temperature after curing is in the range of about 165 ° C to 220 ° C.
  • 1,6-bis (2,3-epoxypropoxy) naphthalene is preferable.
  • the glass transition temperature after curing of the polycyclic aromatic ring-containing epoxy resin has a range of about 165 ° C ⁇ 220 ° C., preferably about 180 ° C ⁇ 220 ° C.
  • the viscosity of the polycyclic aromatic ring-containing epoxy resin may be about 10,000 to 50,000 cps, preferably about 12,000 to 35,000 cps, and more preferably about 15,000 to 30,000 cps.
  • the acrylic rubber resin of the present invention has a repeating structure in which an acrylic ester is polymerized as shown in Chemical Formula 1, and the alkyl group of the side chain may be in a copolymer form of two or more kinds.
  • methyl methacrylate methyl metacrylate
  • acrylonitrile acrylonitrile
  • styrene styrene
  • R is an alkyl group having 1-20 carbon atoms.
  • Tg glass transition temperature
  • the acrylic rubber resin may include at least two d- 20 alkyl acrylates; And copolymers of at least one comonomer selected from methyl methacrylate, acrylonitrile and styrene.
  • comonomers selected from methyl methacrylate, acrylonitrile and styrene monomers are introduced, additional properties can be obtained while maintaining the basic adhesion and material miscibility of the acrylic rubber resin.
  • is the glass jeonyieun degrees after curing of the final polymerized acrylic rubber-based resin it may be adjusted as needed, so that about 0 ° C to 20 ° C.
  • the acrylic rubber resin may have at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group and an epoxy group.
  • a hydroxyl group a carboxyl group
  • an epoxy group preferably it is an epoxy group containing acrylic copolymer.
  • the acrylic rubber resin of the present invention has a weight average molecular weight in the range of about 100,000 to about 1 million. Within the above range, the film may have excellent strength and adhesion. In addition, since it is excellent in compatibility with other resins, it is possible to have excellent connection reliability because a uniform crude liquid is possible. In the present invention, the glass transition temperature after curing of the acrylic rubber resin is about
  • Anisotropic conductive film is applied to a bisphenol-A type (BPA) type epoxy resin or a bisphenol-F type (BPF) type epoxy resin by applying a predetermined amount as a binder to an acrylic rubber resin having a low glass transition temperature (Tg) as described above. Make the properties very flexible. In addition, by bridging the brittle property, which is an inherent property of the epoxy resin, at high temperature and high humidity, the cured anisotropic conductive film can be combined with flexibility and layer resistance. Anisotropic conductivity according to the present invention.
  • the acrylic rubber resin becomes a matrix, and the polycyclic aromatic ring-containing epoxy resin is distributed in the entire domain.
  • the acryl rubber-based resin is a general composition (solid content) of about 30 to 45 weight 0/0, preferably from about 30 to 40% by weight of the weight.
  • the polycyclic aromatic ring-containing epoxy resin is an overall composition (solid content) of about 15 to 30 weight 0/0, preferably from about 15 to 20% increase of weight.
  • content of the sum of the aromatic ring-containing epoxy resin and the acrylic rubber-based resin is the total composition (solid content) of about 45 ⁇ 65 parts by weight 0/0 by weight, preferably from about 45 to 60 weight 0/0 Is preferably.
  • the content ratio of the polycyclic aromatic ring-containing epoxy resin and the acrylic rubber resin is about 1: 1, preferably about 1: 2 to 3.
  • composition for anisotropic conductive films which concerns on this invention may further contain a hardening
  • curing agent any epoxy curing type thermosetting agent known in the art may be used without limitation.
  • At least one selected from imidazole-based, isocyanate-based, amine-based, amide-based and acid anhydride-based may be used as the curing agent, but is not limited thereto.
  • the curing agent is about 10 to about 45% by weight, preferably about 15 to about
  • the anisotropic conductive film composition of this invention contains electroconductive particle in order to improve the electroconductive performance at the time of a circuit connection.
  • Such conductive particles may include metal particles including Au, Ag, Ni, Cu, Sn, Ti, and Pb; Carbon particles; Particles coated with a metal on the polymer resin; And the coated particle surface is at least one selected from insulated particles.
  • the carbon particles include carbon black, abyss, activated carbon, carbon whiskers, fullerenes, carbon nanotubes, and the like.
  • the polymer resin includes benzoguanamine, polyethylene, polypropylene, polyester, polystyrene, polyvinyl alcohol, and the like, but is not necessarily limited thereto. It may also include their modified resin.
  • Examples of the metal coating the polymer resin include Au, Ag, and Ni, but are not necessarily limited thereto.
  • the coated particles surface-insulated particles may include particles coated with the coated particles insulated particles.
  • the size of the said electroconductive particle can be selected and used according to a use in the range of about 0.1 to about 30 by the pitch of the circuit applied. Preferably from about 0.5 to about 15 / in. .
  • the conductive particles are used in the range of about 0.1 to 15% by weight based on the total composition (solid content).
  • the content of the conductive particles is less than about 0.1% increase does not appear to improve the conductivity, it can lead to insulation failure and if it exceeds about 15 wt. 0/0.
  • the composition for anisotropic conductive films according to the present invention may further include an epoxy resin.
  • the epoxy resins include bisphenol epoxy, phenol novolac epoxy, s-cresol novolac epoxy, polyfunctional epoxy, amine epoxy, heterocyclic containing epoxy, substituted epoxy, naph based It is preferably at least one selected from epoxy and derivatives thereof.
  • the epoxy resin is from about 30 parts by weight 0/0, preferably up to about 25% by weight of the total composition, more preferably it may be used up to about 20% by weight. In embodiments, the epoxy resin may be used at about 0 to about 15% by weight. In other embodiments, the epoxy resin may be used at about 1 to about 10 weight percent.
  • the anisotropic conductive film composition of the present invention without impairing the basic physical properties may further include about 0.01% to about 10% by weight. have.
  • silane coupling agent is 2- (3,4 epoxy cyclonuclear) -ethyltrimethoxysilane, 3-glycidoxytrimethyloxysilane containing epoxy,
  • the silane coupling agent may comprise about 0.1 to about 1 weight percent, more preferably about 1 to about 5 weight percent.
  • the polymerization inhibitor may be selected from the group consisting of hydroquinone monomethyl ether, P-benzoquinone, phenothiazine and mixtures thereof.
  • antioxidants such as branched phenolic or hydroxy cinnamate-based substances may be added for the purpose of preventing oxidation reaction and imparting thermal stability to the composition induced by heat. For example, tetrakis- (methylene -(3,5-di-t-butyl-4-hydrocinnamate) methane,
  • the anisotropic conductive film of this invention can be manufactured easily using the composition for anisotropic conductive films of this invention, without a special apparatus or installation. For example, after dissolving the composition of the present invention in an organic solvent such as toluene and liquefying, the composition is stirred for a predetermined time within a speed range in which the conductive particles are not pulverized, and the coating is applied to the release film at a thickness of about 10 to about 50. After drying for a predetermined time, a solvent such as toluene may be volatilized to obtain an anisotropic conductive film.
  • an organic solvent such as toluene
  • the anisotropic conductive film of the present invention after 500 hours at 85 ° C, 85 RH conditions
  • the resistance measured by ASTM F 3-64T may be about 2 to about 8 ⁇ .
  • composition obtained by mixing each component as shown in Table 1 below was applied on a release film, and dried for 5 minutes at a temperature of 80 ° C. using an oven to obtain an anisotropic conductive film of thickness 35, width 1.5mm.
  • (A) Polycyclic aromatic-containing epoxy resin Naphthalene epoxy resin (product name: HP4032D) manufactured by Japan Ink Chemical Co., Ltd. having a glass transition temperature of 220 ° C. after curing was used.
  • Acrylic rubber resin An acrylate copolymer (product name: SG-P3-TEA) manufactured by Nagase Camtex having a glass transition temperature of 15 ° C. was used.
  • Curing agent A microcapsule-type imidazole (product name: HX3941HP) manufactured by Asahi Kasei was used.
  • Epoxy Resin A BPA epoxy resin (product name: EXA850CRP) manufactured by Nippon Ink Chemical Co., Ltd. was used.
  • Silane coupling agent The epoxy silane (product name: KBM403) manufactured by Shin-Yetsu was used. Property and Reliability Evaluation
  • the temperature is measured using four types of FPCB (Adhesive type 1, Adhesive type 2, Adhesive-less type 1, Adhesive-less type 2) as shown in the following ⁇ Table 2>.
  • Adhesive type 1 Adhesive type 2
  • Adhesive-less type 1 Adhesive-less type 2
  • the occurrence of bubbles was measured by an optical microscope. If the electrode length is a Bubble length is within X "measured in the 800 ⁇ reference ⁇ , 20 (> is within m O, it is within 30O m ⁇ , 40 (> m or more was evaluated as X.
  • the measurement results are shown in Table 2 It was.
  • anisotropic conductive films prepared in Examples and Comparative Examples were connected using a panel with a ⁇ pattern and FPCB at 190 ° C., 10 seconds, and 3 MPadml main compression conditions, and 90 ° adhesive force was measured (ASTM D3330 / D3330M).
  • the connection resistance ASTM F43-64T was measured after 250 hours and after 500 hours, respectively, and the results are shown in Table 3.
  • Table 3 As shown in the results of Table 2 and Table 3, when applied to the adhesive-less type FPCB using an anisotropic conductive film having the same content ratios as Examples 1 to 4, almost no bubbles were generated, showing high reliability. You can check it.
  • the examples show a low resistance value and a high adhesive strength when compared to the comparative examples, it can be seen that the reliability, adhesion, etc. all improved compared to the comparative example. Simple modifications and variations of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.

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Abstract

The present invention relates to a composition for an anisotropic conductive film, comprising: an epoxy resin containing polycyclic aromatic rings; an acrylic rubber-based resin; conductive particles; and a hardener. After hardening, the epoxy resin containing polycyclic aromatic rings has a glass transition temperature (Tg) of 165°C to 220°C, the acrylic rubber-based resin has a Tg of 0°C to 20°C, and the combined content of the epoxy resin containing polycyclic aromatic rings and the acrylic rubber-based resin is 45 to 65 wt % of the overall weight percentage of the composition (solid portion). The composition for an anisotropic conductive film not only has both flexibility and impact resistance to compensate for the brittle property of epoxy resin under high temperature and high moisture conditions to prevent a hardened anisotropic conductive film from cracking, but can also lower connection resistance and can supplement thermal stability so as to exhibit high reliability and high adhesiveness.

Description

[발명의 명칭 ]  [Name of invention]

이방 도전성 필름용 조성물  Composition for anisotropic conductive film

[기술분야】 [Technical Field]

본 발명은 액정 표시 장치 및 디스플레이 장치 패널의 접속재료로써 사용 가능한 이방 도전성 필름용 조성물 및 그 조성물에 의 한 이방 도전성 필름에 관한 것이다.  This invention relates to the composition for anisotropic conductive films which can be used as a connection material of a liquid crystal display device and a display apparatus panel, and the anisotropic conductive film by the composition.

[배경기술 1 Background 1

일반적으로, 기존 FOG(Film On Glass) 접합에 있어 사용되는 3층 접착제형 (3-layer Adhesive type)의 FCCL(Flexible Copper Clad Laminate) 제조공법은, 동박과 폴리 이미드 필름을 에폭시 접착제로 붙인 후 에칭공정에 의해 패턴을 형성하였다. 이 경우 동박의 두께는 약 18/mi이고, 피치는 약 60 정도가 가능하다. 기존 이방 도전성 필름 (Anisotropic Conductive Film)과의 접합에 있어서 FCCL 공법은 스페이스 (space) 폭이 넓고, 동박이 상대적으로 두껍 기 때문에 에폭시 수지와 페녹시 수지 위주의 조성으로 이루어진 이방 도전성 필름의 물리 적 인 결합이 우수할 수 있었다. 또한 FCCL 스페이스 부분에 에폭시 계 접착제가 노출되어 있어 화학적 인 사용성 이 좋아, 우수한 접착력 및 접속 신뢰성을 가질 수 있었다.  In general, the 3-layer adhesive type FCCL (Flexible Copper Clad Laminate) manufacturing method used for conventional FOG (Film On Glass) bonding is performed by attaching copper foil and polyimide film with epoxy adhesive. The pattern was formed by the etching process. In this case, the thickness of the copper foil is about 18 / mi, and the pitch is about 60 degrees. In joining with existing Anisotropic Conductive Film, FCCL method has wide space and relatively thick copper foil, so the physical properties of anisotropic conductive film composed of epoxy resin and phenoxy resin are mainly used. The binding could be excellent. In addition, the epoxy-based adhesive is exposed in the FCCL space part, and thus the chemical usability is good, and it has excellent adhesion and connection reliability.

. 그러나 최근 FOG(FIlm On Glass) 접 합에 있어서는, 2층 비접착제형 (2-layer adhesive-less type)의 FPCB(Flexible Printed Circuit Board)가 확대 적용되고 있다. 2층 비접 착제형의 FPCB는 50 /m 정도의 미세한 피치에 적용 가능하고, 제품 제조가 용이하며, 경박 단소한 스퍼터 링 (Sputtering) 방식을 이용할 수 있는 장점 이 있기 때문이다. . However, in recent years, FOG (Film On Glass) bonding has been increasingly applied to FPCB (Flexible Printed Circuit Board) of 2-layer adhesive-less type. This is because the two-layer non-adhesive type FPCB can be applied to a fine pitch of about 50 / m, is easy to manufacture, and has a light and thin sputtering method.

기존의 비스페놀 -A형 (BPA)계 에폭시 수지, 비스페놀 -F형 (BPF)계 에폭시 수지, 페녹시 수지 및 소량의 고무 수지의 조성을 위주로 한 이방 도천성 필름의 경화물은 단단하고 강하지만 층격에 대하여 흡수 능력 이 떨어져, 부서지기 쉬운 성질을 가지고 있다. 신뢰성과 관련해서는 버블 (Bubble)이 발생하는 문제가 있고, 접착력 이 저하되는 문제가 발생하는데 이는 3층 접착제형 FPCB보다 2층 비 접착제형 FPCB에서 두드러지 게 나타나고 있다. 특히 2층 비접착제형 FPCB의 경우, 동박의 두께가 상대적으로 얇아 물리 적 인 접착력 저하 문제가 발생하며, FPCB 스페이스 부분이 에폭시 접착제가 없는 폴리 이미드 필름으로 구성되어 있기 때문에 상기와 같은 문제점이 발생한다. [기술적 과제 ] The cured products of conventional bisphenol-A type (BPA) type epoxy resins, bisphenol-F type (BPF) type epoxy resins, phenoxy resins and small amount of rubber resins are hard and strong, but hard Absorption capacity is weak and has brittleness. Regarding the reliability, there is a problem that bubbles are generated and a problem of deterioration of adhesion is more prominent in the two-layer non-adhesive FPCB than the three-layer adhesive FPCB. In particular, in the case of a two-layer non-adhesive type FPCB, the thickness of the copper foil is relatively thin, thereby causing a problem of physical adhesion deterioration, and the above-mentioned problem occurs because the FPCB space part is made of a polyimide film without epoxy adhesive. do. [Technical Challenges]

본 발명은 폴리사이클릭 방향족 고리 함유 에폭시 수지와 아크릴 고무계 수지의 함량을 적절하게 조절하여 , 고온 고습 상태에서 에폭시 수지의 부서지기 쉬운 (Brittle) 성 질을 보완하여 경화 상태의 이방 도전성 필름이 깨지지 않도록 하는 유연성과 내층격성을 겸비하게 하는 이방 도전성 필름용 조성물을 제공함에 목적 이 있다.  The present invention appropriately controls the content of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin, so as to compensate for brittle properties of the epoxy resin in a high temperature and high humidity state so that the anisotropic conductive film of the curing state is not broken. An object of the present invention is to provide a composition for anisotropic conductive films having both flexibility and layer resistance.

또한, 본 발명은 접속 저항을 낮추고, 열 안겋성 부분올 보완할 수 있는 이방 도전성 필름용 조성물을 제공함에 목적 이 있다.  In addition, an object of the present invention is to provide a composition for an anisotropic conductive film that can lower the connection resistance and supplement the heat stabilized partial.

또한, 본 발명은 고신뢰성과 고접착성을 가지는 이방 도전성 필름을 제공함에 그 목적 이 있다.  In addition, an object of the present invention is to provide an anisotropic conductive film having high reliability and high adhesion.

[기술적 해결방법 ] [Technical Solution]

본 발명의 이방 도전성 필름용 조성물은 폴리사이클릭 방향족 고리 함유 에폭시 수지 , 아크릴 고무계 수지, 도전성 입자 및 경화제를 포함하여 이루어지며, 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 경화 후 유리 전이온도 (Tg)가 약 165 °C~220°C 이고, 상기 아크릴 고무계 수지는 경화후 유리 전이온도 (Tg)가 약 0°C~20°C이며 , 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지와 아크릴 고무계 수지의 함량의 합이 전체 조성물 (고형분) 중량의 약 45~65중량%인 것을 특징으로 한다. The composition for anisotropic conductive films of the present invention comprises a polycyclic aromatic ring-containing epoxy resin, an acrylic rubber-based resin, conductive particles and a curing agent, and the polycyclic aromatic ring-containing epoxy resin has a glass transition temperature (Tg) after curing. It is about 165 ° C ~ 220 ° C, and the acrylic rubber resin has a glass transition temperature (Tg) of about 0 ° C ~ 20 ° C after curing, the content of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin The sum is about 45 to 65% by weight of the total weight of the composition (solid content).

구체예에서 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 하기 화학식 2의 구조를 갖는 에폭시 모노머로부터 경화된 것이다:  In an embodiment the polycyclic aromatic ring-containing epoxy resin is cured from an epoxy monomer having the structure of Formula 2:

[화학식 2] [Formula 2]

(Ar)n-Em 상기에서 , (Ar)n 은 폴리사이클릭 방향족 탄화수소이며, n은 벤젠고리의 수로 2~4이고, E는 에폭시기, 글리시딜기 또는 글리시딜옥시기로부터 선택되고, m은 1~3임 . 구체예에서는 상기 폴리사이클릭 방향족 . 고라 함유 에폭시 수지는(Ar) n -E m In the above, (Ar) n is a polycyclic aromatic hydrocarbon, n is 2 to 4 as the number of benzene ring, E is selected from an epoxy group, glycidyl group or glycidyloxy group, m Is 1 to 3. In embodiments, the polycyclic aromatic . Gora-containing epoxy resin

1,6-비스 (2,3-에폭시프로폭시)나프탈렌, 1,5-비스 (2,3-에폭시프로폭시)나프탈렌 및 2,2'-비스 (2,3-에폭시프로폭시)바이나프탈렌으로 이루어진 군으로부터 선택된 에폭시 모노머로부터 경화된 것이다. 구체예에서, 상기 아크릴 고무계 수지는 2종 이상의 Cl~20 알킬아크릴레이트와 메틸 메타크릴레이트, 아크릴로니트릴, 스티 렌 중에서 1종 이상 선택된 공단량체의 공중합체일 수 있다. 1,6-bis (2,3-epoxypropoxy) naphthalene, 1,5-bis (2,3-epoxypropoxy) naphthalene and 2,2'-bis (2,3-epoxypropoxy) binarphthalene Cured from an epoxy monomer selected from the group consisting of: In an embodiment, the acrylic rubber resin may be a copolymer of two or more kinds of Cl-20 alkyl acrylates and one or more comonomers selected from methyl methacrylate, acrylonitrile and styrene.

다른 구체예에서는 상기 아크릴 고무계 수지는 수산기, 카르복실기 및 에폭시기로 이루어진 군에서 선택된 1종 이상의 관능기를 함유할 수 있다.  In another embodiment, the acrylic rubber resin may contain at least one functional group selected from the group consisting of hydroxyl group, carboxyl group and epoxy group.

구체예에서는 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지 및 아크릴 고무계 수지의 함량 비율은 약 1 : 1~3이다.  In an embodiment, the content ratio of the polycyclic aromatic ring-containing epoxy resin and acrylic rubber resin is about 1: 1.

구체예에서 상기 조성물은 폴리사이클릭 방향족 고리 함유 에폭시 수지 약 15-30 중량0 /0, 아크릴 고무계 수지 약 30~45 중량0 /0, 경화제 약 10~45 중량 % 및 도전성 입자 약 0.1~15 중량 % 을 포함할 수 있다. The composition in embodiments is a polycyclic aromatic ring-containing epoxy resin, about 15 to 30 weight 0/0, and an acrylic rubber-based resin 30 to 45 parts by weight 0/0, and a curing agent 10 to 45% by weight, and the conductive particles of about 0.1 to 15 wt. May contain%.

다른 구체예에서 상기 조성물은 비스페놀계 에폭시 , 페놀 노볼락 (Phenol novolac)계 에폭시, s-크레졸 노볼락 (Cresol novolac)계 에폭시 , 다관능 에폭시, 아민계 에폭시, 복소환 함유 에폭시, 치환형 에폭시, 나프를계 에폭시 및 이들의 유도체 중에서 선택되는 하나 이상의 에폭시 수지를 더 포함할 수 있다.  In another embodiment the composition is a bisphenol epoxy, phenol novolac epoxy, s-cresol novolac epoxy, polyfunctional epoxy, amine epoxy, heterocyclic containing epoxy, substituted epoxy, It may further comprise one or more epoxy resins selected from naphtha-based epoxy and derivatives thereof.

상기 경화제는 이미다졸계, 이소시아네이트계, 아민계, 아미드계 및 산무수물계 경화제 중에서 하나 이상 포함할 수 있다.  The curing agent may include at least one of imidazole-based, isocyanate-based, amine-based, amide-based and acid anhydride-based curing agents.

상기 도전성 입자는 Au, Ag, Ni, Cu, Sn, Ti 및 Pb 을 포함하는 금속 입자; 탄소 입자; 고분자 수지에 금속이 코팅 된 입자; 및 상기 코팅 된 입자 표면이 절연화 처리된 입자 중에서 하나 이상 포함할 수 있다.  The conductive particles are metal particles containing Au, Ag, Ni, Cu, Sn, Ti and Pb; Carbon particles; Particles coated with metal on the polymer resin; And the coated particle surface may include at least one of the insulated particles.

구체예에서 상기 조성물은 실란계 커플링 제를 더 포함할 수 있다.  In embodiments, the composition may further comprise a silane coupling agent.

또한 상기 조성물은 유기 입자, 무기 입자, 중합방지 제, 산화방지제, 열안정제 및 광안정제를 포함하는 첨가제를 최소한 하나 이상 포함할 수 있다.  In addition, the composition may include at least one additive including organic particles, inorganic particles, polymerization inhibitors, antioxidants, thermal stabilizers and light stabilizers.

본 발명은 상기 조성물에 의해 형성된 이방 도전성 필름을 제공한다. [유리한 효과]  The present invention provides an anisotropic conductive film formed by the composition. [Favorable effect]

본 발명의 조성물에 의해 형성된 이방 도전성 필름은, 고온 고습 상태에서 에폭시 수지의 부서지기 쉬운 (Brittle) 성 질을 보완하여 경화 상태의 이방 도전성 필름이 깨지지 않도록 하는 유연성과 내층격성을 겸비할 수 있게 한다.  The anisotropic conductive film formed by the composition of the present invention, to complement the brittle properties of the epoxy resin in the high temperature and high humidity state to have the flexibility and layer resistance to prevent the anisotropic conductive film in the curing state to be broken. .

또한, 접속 저항을 낮추고, 열 안정성 부분을 보완할 수 있을 뿐만 아니라, 고신뢰성과 고접 착성을 발현할 수 있다.  In addition, the connection resistance can be lowered and the thermal stability part can be compensated for, and high reliability and high adhesion can be expressed.

[발명의 실시를 위한 최선의 형태] 이하에서 언급되는 함량은 특별한 언급이 없는 한 모두 고형분 기준이다. 폴리사이클릭 방향족 고리 함유 에폭시 수지 Best Mode for Implementation of the Invention The contents mentioned below are all based on solids unless otherwise specified. Polycyclic Aromatic Ring-Containing Epoxy Resins

본 발명의 폴리사이클릭 방향족 고리 함유 에폭시 수지는 두 개 이상의 벤젠고리가 연속으로 결합된 에폭시 수지로서 폴리사이클릭 방향족 화합물 (polycyclic benzenoid aromatic compound)에 에폭시기가 치환된 구조를 갖는다ᅳ 하나의 구체예에서는 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 하기 화학식 2의 구조를 갖는 에폭시 모노머로부터 경화된 것이다. [화학식 2]  The polycyclic aromatic ring-containing epoxy resin of the present invention is an epoxy resin in which two or more benzene rings are continuously bonded, and has a structure in which an epoxy group is substituted with a polycyclic benzenoid aromatic compound. The polycyclic aromatic ring-containing epoxy resin is cured from an epoxy monomer having a structure of Formula 2 below. [Formula 2]

(Ar)n-Em (Ar) n -E m

상기에서 , (Ar)n 은 폴리사이클릭 방향족 탄화수소이며, n은 벤젠고리의 수로 2~4이고, E는 에폭시기 , 글리시딜기 또는 글리시달옥시기로부터 선택되고, m은 1~3임 . 상기 (Ar)n 로는 나프탈렌, 안트라센 등이 있으며, 바람직한 예로는 나프탈렌이 다ᅳ 상기 E로는 에폭시 기, 글리시 달기 글리시딜옥시기 등이 있으며 , 바람직하게는 글리시딜옥시기 이다. In the above, (Ar) n is a polycyclic aromatic hydrocarbon, n is 2-4 by the number of benzene rings, E is selected from an epoxy group, glycidyl group or glycidaloxy group, m is 1-3. Examples of (Ar) n include naphthalene, anthracene and the like. Preferred examples of naphthalene include E, an epoxy group, a glycidyl group glycidyloxy group, and the like, preferably a glycidyloxy group.

구체예에서 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지를 제조하기 위한 에폭시 모노머로는 1,6-비스 (2,3-에폭시프로폭시)나프탈렌, 1,5-비스 (2,3-에폭시프로폭시)나프탈렌, 2,2'-비스 (2,3-에폭시프로폭시)바이나프탈렌 등이 있으며, 경화 후 유리 전이온도가 약 165 °C ~220°C의 범위를 갖는 한 반드시 이에 제한되는 것은 아니다. 이중 바람직하게는 1,6-비스 (2,3-에폭시프로폭시)나프탈렌이다. 본 발명에서 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지의 경화 후 유리 전이온도는 약 165 °C~220°C의 범위를 가지며, 바람직하게는 약 180°C~220°C이다. 상기와 같이 상대적으로 높은 유리 전이온도를 가진 폴리사이클릭 방향족 고리 함유 에폭시 수지를 포함함으로써 취 약한 열 안정성 부분을 보완하여 초 내열성을 갖게 해준다. In an embodiment, the epoxy monomer for preparing the polycyclic aromatic ring-containing epoxy resin may be 1,6-bis (2,3-epoxypropoxy) naphthalene or 1,5-bis (2,3-epoxypropoxy) Naphthalene, 2,2'-bis (2,3-epoxypropoxy) binaphthalene, and the like, and are not necessarily limited to this, as long as the glass transition temperature after curing is in the range of about 165 ° C to 220 ° C. Among these, 1,6-bis (2,3-epoxypropoxy) naphthalene is preferable. In the present invention, the glass transition temperature after curing of the polycyclic aromatic ring-containing epoxy resin has a range of about 165 ° C ~ 220 ° C., preferably about 180 ° C ~ 220 ° C. By including a polycyclic aromatic ring-containing epoxy resin having a relatively high glass transition temperature as described above to compensate for the weak thermal stability portion has a super heat resistance.

구체예에서 상기 폴리사아클릭 방향족 고리 함유 에폭시 수지의 점도 (25 °C)는 약 10,000~50,000 cps인 것이 사용될 수 있으며, 바람직하게는 약 12,000~35,000 cps이며 , 더욱 바람직하게는 약 15,000~30,000 cps이다. In an embodiment, the viscosity of the polycyclic aromatic ring-containing epoxy resin (25 ° C.) may be about 10,000 to 50,000 cps, preferably about 12,000 to 35,000 cps, and more preferably about 15,000 to 30,000 cps.

아크릴 고무계 수지를 과량 적용하는 경우 과도한 탄성으로 열 압착시 스프링 백 현상이 발생하여 전극간 간격 이 커져 접속저항이 올라가는 문제점이 발생할 수 있다. 이를 보완하기 위해 저 점도 수지 인 폴리사이클릭 방향족 고리 함유 에폭시 수지를 블렌딩 (Blending) 해주어 열압착시 오버플로우 (overflow)성을 높이고, 이방 도전성 필름 수지의 전극배제성을 높여 접속저항을 낮출 수 있다. 아크릴 고무계 수지 In case of excessive application of acrylic rubber-based resin, spring back phenomenon occurs when thermal compression due to excessive elasticity, and thus a gap between electrodes may increase, resulting in an increase in connection resistance. To compensate for this, polycyclic aromatic rings containing low viscosity resins By blending the epoxy resin (Blending) to increase the overflow (overflow) during thermocompression bonding, the electrode resistance of the anisotropic conductive film resin can be improved to reduce the connection resistance. Acrylic rubber-based resin

본 발명의 아크릴 고무계 수지는 하기 화학식 1과 같이 아크릴릭 에스테르 (acrylic ester)가 중합된 반복 구조를 가지며 , 측쇄의 알킬기는 2종 이상으로 코폴리머 형 태일 수 있다. 또한, 메틸 메타크릴레이트 (methyl metacrylate), 아크릴로니트릴 (acrylonitrile), 스티 렌 (styrene) 둥을 반복 단위로 포함할 수 있다.  The acrylic rubber resin of the present invention has a repeating structure in which an acrylic ester is polymerized as shown in Chemical Formula 1, and the alkyl group of the side chain may be in a copolymer form of two or more kinds. In addition, methyl methacrylate (methyl metacrylate), acrylonitrile (acrylonitrile), styrene (styrene) can be included as a repeating unit.

[화학식 1] [Formula 1]

Figure imgf000006_0001
Figure imgf000006_0001

COOR  COOR

상기에서 R은 탄소수 1-20의 알킬기 임 . 상기 화학식 1에서, 측쇄 R의 길이가 길어 질수록 아크릴 고무의 유리전이온도 (Tg)는 낮아지고 열 유동성은 높아지며 접속 신뢰성은 저하되고 내저온성은 향상되는 경향이 있다. 따라서 , 측쇄의 길이 및 구조를 조절하여 원하는 회로 접속 조성물의 특성을 얻을 수 있다.  R is an alkyl group having 1-20 carbon atoms. In Chemical Formula 1, the longer the length of the side chain R, the lower the glass transition temperature (Tg) of the acrylic rubber, the higher the thermal fluidity, the lower the connection reliability and the lower the temperature resistance. Therefore, the characteristic of the desired circuit connection composition can be obtained by adjusting the length and structure of a side chain.

구체예에서는 상기 아크릴 고무계 수지는 2종 이상의 d~20 알킬아크릴레이트; 및 메틸 메타크릴레이트, 아크릴로니트릴, 스티 렌 중에서 1종 이상 선택된 공단량체의 공중합체이다. 메틸 메타크릴레이트, 아크릴로니트릴, 스티 렌 모노머 중에서 선택된 1종 이상의 공단량체가 도입될 경우, 아크릴 고무계 수지의 기본적 인 접착력 및 원료 흔화성을 유지하면서 부가적 인 특성을 얻을 수 있다. In specific embodiments, the acrylic rubber resin may include at least two d- 20 alkyl acrylates; And copolymers of at least one comonomer selected from methyl methacrylate, acrylonitrile and styrene. When one or more comonomers selected from methyl methacrylate, acrylonitrile and styrene monomers are introduced, additional properties can be obtained while maintaining the basic adhesion and material miscibility of the acrylic rubber resin.

상기 2종 이상의 ~20 알킬아크릴레이트와 공단량체간 비 : §:은 최종 중합된 아크릴 고무계 수지의 경화후 유리 전이은도 범위가 약 0°C~20°C가 되도록 필요에 따라 조절될 수 있다. Between the two or more to 20 alkyl acrylate and a comonomer ratio: §: is the glass jeonyieun degrees after curing of the final polymerized acrylic rubber-based resin it may be adjusted as needed, so that about 0 ° C to 20 ° C.

구체예에서는 상기 아크릴 고무계 수지는 수산기 , 카르복실기 및 에폭시기로 이루어진 군에서 선택된 1종 이상의 관능기를 가질 수 있다. 바람직하게는 에폭시 기 함유 아크릴 공중합체이다.  In an embodiment, the acrylic rubber resin may have at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group and an epoxy group. Preferably it is an epoxy group containing acrylic copolymer.

본 발명의 아크릴 고무계 수지는 중량평균분자량이 약 10만 내지 약 100만의 범위를 갖는다. 상기 범위 내에서 필름형성시 우수한 강도와 접착력을 가질 수 있다. 또한 다른 수지들과 흔화성 이 우수하여 균일한 조액이 가능하기 때문에 우수한 접속신뢰성을 가질 수 있다. 본 발명에서 상기 아크릴 고무계 수지의 경화후 유리전이온도는 약The acrylic rubber resin of the present invention has a weight average molecular weight in the range of about 100,000 to about 1 million. Within the above range, the film may have excellent strength and adhesion. In addition, since it is excellent in compatibility with other resins, it is possible to have excellent connection reliability because a uniform crude liquid is possible. In the present invention, the glass transition temperature after curing of the acrylic rubber resin is about

0°C~20°C의 범위를 갖는다. 비스페놀 -A형 (BPA)계 에폭시 수지 또는 비스페놀 -F형 (BPF)계 에폭시 수지에 상기와 같이 낮은 유리 전이온도 (Tg)의 아크릴 고무계 수지를 바인더 (Binder)로써 일정량을 적용함으로써, 이방 도전성 필름 물성을 매우 유연하게 만든다. 또한 고온, 고습 상태에서 에폭시 수지의 고유 성 질인 부서지기 쉬운 (Brittle) 성질을 보완하여 경화된 이방 도전성 필름이 깨지지 않도록 하는 유연성과 내층격성을 겸비하게 할 수 있다. 본 발명에 따른 이방 도전성 . 필름용 조성물에 있어서 아크릴 고무계 수지는 매트릭스 (matrix)가 되고, 폴리사이클릭 방향족 고리 함유 에폭시 수지는 전체 도메인 (domain)으로 분포되는 것이 바람직하다. 구체예에서는 상기 아크릴 고무계 수지는 전체 조성물 (고형분) 중량의 약 30~45중량0 /0, 바람직하게는 약 30~40중량%이다. 또한 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 전체 조성물 (고형분) 중량의 약 15~30 중량0 /0, 바람직하게는 약 15~20 증량 %이다. It has a range of 0 ° C ~ 20 ° C. Anisotropic conductive film is applied to a bisphenol-A type (BPA) type epoxy resin or a bisphenol-F type (BPF) type epoxy resin by applying a predetermined amount as a binder to an acrylic rubber resin having a low glass transition temperature (Tg) as described above. Make the properties very flexible. In addition, by bridging the brittle property, which is an inherent property of the epoxy resin, at high temperature and high humidity, the cured anisotropic conductive film can be combined with flexibility and layer resistance. Anisotropic conductivity according to the present invention. In the composition for films, it is preferable that the acrylic rubber resin becomes a matrix, and the polycyclic aromatic ring-containing epoxy resin is distributed in the entire domain. Specific examples of the acryl rubber-based resin is a general composition (solid content) of about 30 to 45 weight 0/0, preferably from about 30 to 40% by weight of the weight. In addition, the polycyclic aromatic ring-containing epoxy resin is an overall composition (solid content) of about 15 to 30 weight 0/0, preferably from about 15 to 20% increase of weight.

본 발명에서 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지와 상기 아크릴 고무계 수지의 함량의 합은 전체 조성물 (고형분) 중량의 약 45~65중량0 /0이며, 바람직하게는 약 45~60중량0 /0인 것이 바람직하다. Click between the polyester in the present invention, content of the sum of the aromatic ring-containing epoxy resin and the acrylic rubber-based resin is the total composition (solid content) of about 45 ~ 65 parts by weight 0/0 by weight, preferably from about 45 to 60 weight 0/0 Is preferably.

또한, 폴리사이클릭 방향족 고리 함유 에폭시 수지 및 아크릴 고무계 수지의 함량 비율은 약 1 : 1~3, 바람직하게는 약 1 :2~3이다.  In addition, the content ratio of the polycyclic aromatic ring-containing epoxy resin and the acrylic rubber resin is about 1: 1, preferably about 1: 2 to 3.

상기와 같은 폴리사이클릭 방향족 고리 함유 에폭시 수지와 아크릴 고무계 수지의 적 절한 함량 비율에 의해 고 신뢰 및 고 접 착성의 특징을 가지는 이방 도전성 필름용 조성물을 만들 수 있다. 경화제  By the appropriate content ratio of the polycyclic aromatic ring-containing epoxy resin and the acrylic rubber-based resin as described above, it is possible to produce a composition for anisotropic conductive films having high reliability and high adhesion characteristics. Hardener

본 발명에 따른 이방 도전성 필름용 조성물에는 경화제를 더 포함할 수 있다. 상기 경화제로는 본 발명의 기술분야에서 알려진 에폭시 경화형 타입의 열경화제이면 어느 것 이든 제한없이 사용될 수 있다.  The composition for anisotropic conductive films which concerns on this invention may further contain a hardening | curing agent. As the curing agent, any epoxy curing type thermosetting agent known in the art may be used without limitation.

구체예에서는 상기 경화제로 이미다졸계, 이소시아네이트계, 아민계, 아미드계 및 산무수물계 중 선택된 하나 이상이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 상기 경화제는 약 10 내지 약 45 중량%, 바람직하게는 약 15 내지 약 In embodiments, at least one selected from imidazole-based, isocyanate-based, amine-based, amide-based and acid anhydride-based may be used as the curing agent, but is not limited thereto. The curing agent is about 10 to about 45% by weight, preferably about 15 to about

40 중량 %, 더 바람직하게는 약 20 내지 약 35 중량% 로 사용될 수 있다. 도전성 입자 본 발명의 이방 도전성 필름 조성물은 회로 접속 시 도전 성능을 향상시켜주기 위해 도전성 입자를 포함한다. 40 weight%, more preferably about 20 to about 35 weight%. Conductive particles The anisotropic conductive film composition of this invention contains electroconductive particle in order to improve the electroconductive performance at the time of a circuit connection.

이러한 도전성 입자로는 Au, Ag, Ni, Cu, Sn, Ti 및 Pb 을 포함하는 금속 입자; 탄소 입자; 고분자 수지에 금속이 코팅된 입자; 및 상기 코팅된 입자 표면이 절연화 처리된 입자 중에서 선택되는 하나 이상인 것이 바람직하다.  Such conductive particles may include metal particles including Au, Ag, Ni, Cu, Sn, Ti, and Pb; Carbon particles; Particles coated with a metal on the polymer resin; And the coated particle surface is at least one selected from insulated particles.

상기 탄소 입자로는 카본블랙, 혹연, 활성탄, 카본휘스커, fullerene, 카본나노튜브 등을 포함한다.  The carbon particles include carbon black, abyss, activated carbon, carbon whiskers, fullerenes, carbon nanotubes, and the like.

상기 고분자수지로는 벤조구아나민, 폴리에틸렌, 폴리프로필렌, 폴리에스테르, 폴리스타이렌, 폴리비닐알코올 등이 있으며, 반드시 이에 제한되는 것은 아니다. 또한 이들의 변성수지도 포함될 수 있다.  The polymer resin includes benzoguanamine, polyethylene, polypropylene, polyester, polystyrene, polyvinyl alcohol, and the like, but is not necessarily limited thereto. It may also include their modified resin.

상기 고분자 수지를 코팅하는 금속으로는 Au, Ag, Ni 등이 있으며, 반드시 이에 제한되는 것은 아니다.  Examples of the metal coating the polymer resin include Au, Ag, and Ni, but are not necessarily limited thereto.

상기 코팅된 입자 표면이 절연화 처리된 입자는 코팅된 입자를 절연입자로 코팅한 입자가 포함될 수 있다.  The coated particles surface-insulated particles may include particles coated with the coated particles insulated particles.

상기 도전성 입자의 크기는, 적용되는 회로의 피치 (pitch)에 의해 약 0.1 내지 약 30 범위에서 용도에 따라 선택하여 사용할 수 있다. 바람직하게는 약 0.5 내지 약 15 /in이다. .  The size of the said electroconductive particle can be selected and used according to a use in the range of about 0.1 to about 30 by the pitch of the circuit applied. Preferably from about 0.5 to about 15 / in. .

본 발명에서 도전성 입자는 전체 조성물 (고형분)에 대해 약 0.1~15중량 % 범위로 사용된다. 도전성 입자의 함량이 약 0.1증량% 미만이면 도전 성능의 향상이 나타나지 않으며, 약 15중량0 /0를 초과하면 절연 불량을 일으킬 수 있다. 바람직하게는 약 0.5~10중량 %, 더욱 바람직하게는 약 1~5중량 %로 사용될 수 있다. 본 발명에 따른 이방 도전성 필름용 조성물에는 에폭시 수지를 더 포함할 수 있다. 상기 에폭시 수지는 비스페놀계 에폭시, 페놀 노볼락 (Phenol novolac)계 에폭시, s-크레졸 노볼락 (Cresol novolac)계 에폭시, 다관능 에폭시, 아민계 에폭시, 복소환 함유 에폭시, 치환형 에폭시, 나프를계 에폭시 및 이들의 유도체 중 선택된 하나 이상인 것이 바람직하다. 상기 에폭시 수지는 전체 조성물중 약 30 중량0 /0 이하, 바람직하게는 약 25 중량 % 이하, 더 바람직하게는 약 20 중량 % 이하로 사용될 수 있다. 구체예에서는 상기 에폭시 수지를 약 0 내지 약 15 중량 %로 사용할 수 있다. 다른 구체예에서는 상기 에폭시 수지를 약 1 내지 약 10 중량 %로사용할 수 있다. 본 발명의 이방 도전성 필름 조성물은 기본 물성을 저해하지 않으면서 부가적으로 물성을 7fl선하기 위해서 유기 입자, 무기 입자, 실란 커플링 제, 중합방지제, 산화방지 제, 열안정제 및 광안정제 등의 기타 첨가제를 추가로 약 0.01 내지 약 10 중량 % 정도 포함할 수 있다. In the present invention, the conductive particles are used in the range of about 0.1 to 15% by weight based on the total composition (solid content). When the content of the conductive particles is less than about 0.1% increase does not appear to improve the conductivity, it can lead to insulation failure and if it exceeds about 15 wt. 0/0. Preferably from about 0.5 to 10% by weight, more preferably from about 1 to 5% by weight can be used. The composition for anisotropic conductive films according to the present invention may further include an epoxy resin. The epoxy resins include bisphenol epoxy, phenol novolac epoxy, s-cresol novolac epoxy, polyfunctional epoxy, amine epoxy, heterocyclic containing epoxy, substituted epoxy, naph based It is preferably at least one selected from epoxy and derivatives thereof. The epoxy resin is from about 30 parts by weight 0/0, preferably up to about 25% by weight of the total composition, more preferably it may be used up to about 20% by weight. In embodiments, the epoxy resin may be used at about 0 to about 15% by weight. In other embodiments, the epoxy resin may be used at about 1 to about 10 weight percent. The anisotropic conductive film composition of the present invention without impairing the basic physical properties Additionally, in order to achieve 7fl properties, other additives such as organic particles, inorganic particles, silane coupling agents, polymerization inhibitors, antioxidants, heat stabilizers, and light stabilizers may further include about 0.01% to about 10% by weight. have.

상기— 실란 커플링 제는 에폭시가 함유된 2-(3,4 에폭시 사이클로 핵실) -에틸트리메록시실란, 3-글리시독시트리메록시실란, The above—silane coupling agent is 2- (3,4 epoxy cyclonuclear) -ethyltrimethoxysilane, 3-glycidoxytrimethyloxysilane containing epoxy,

3-글리시독시프로필트리에톡시실란, 아민기가 함유된3-glycidoxypropyltriethoxysilane, containing amine groups

N-2(아미노에틸) 3-아미토프로필메틸디메톡시실란, N-2 (aminoethyl) 3-amitopropylmethyldimethoxysilane,

N-2(아미노에틸) 3-아미노프로필트리메록시실란, N-2 (aminoethyl) 3-aminopropyltrimethoxysilane,

N-2(아미노에틸) 3-아미노프로필트리 에특시실란, 3-아미노프로필트리 메록시실란, 3-아미노프로필트리에록시실란, 3-트리에톡시실리 -N-(l, 3-디메틸뷰틸리 덴)프로필아민, N-페닐 -3-아미노프로필트리메특시실란, 머갑토가 함유된 N-2 (aminoethyl) 3-aminopropyltri ethoxysilane, 3-aminopropyltri methoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (l, 3-dimethylview Thiylene den) propylamine, N-phenyl-3-aminopropyltrimethoxysilane,

3-머갑토프로필메틸디메특시실란, 3-머갑토프로필트리 에록시실란 및 이소시아네이트가 함유된 3-이소시아네이트프로필트리에록시실란 중 선택된 하나 이상인 것이 바람직하다. 바람직하게는 상기 실란 커플링 제는 약 0.1 내지 약 1 중량 % 포함할 수 있으며, 더욱 바람직하게는 약 1 내지 약 5 중량%이다. It is preferable that it is at least one selected from 3-mergatopropylmethyldimethoxysilane, 3-mergatopropyltriethoxysilane, and 3-isocyanatepropyltriethoxysilane containing isocyanate. Preferably the silane coupling agent may comprise about 0.1 to about 1 weight percent, more preferably about 1 to about 5 weight percent.

상기 중합방지 제로는 히드로퀴논 모노메틸에테르, P-벤조퀴논, 페노티 아진 및 이들의 흔합물로 이루어지는 군으로부터 선택되는 것을 사용할 수 있다. 또한, 열에 의해 유도되는 조성물의 산화반웅 방지 및 열안정성을 부여해 주기 위한 목적으로 가지 친 페놀릭 계 혹은 히드록시 신나메이트계의 물질 등의 산화방지제를 첨가할 수 있으며, 그 예로 테트라키스- (메틸렌 -(3,5-디 -t-부틸 -4-히드로 신나메이트)메탄, The polymerization inhibitor may be selected from the group consisting of hydroquinone monomethyl ether, P-benzoquinone, phenothiazine and mixtures thereof. In addition, antioxidants such as branched phenolic or hydroxy cinnamate-based substances may be added for the purpose of preventing oxidation reaction and imparting thermal stability to the composition induced by heat. For example, tetrakis- (methylene -(3,5-di-t-butyl-4-hydrocinnamate) methane,

3.5-비스 (1,1-디메틸에틸) -4-히드록시 벤젠 프로파노익 에시드 티올 디 -2,1-에탄다일 에스터 , 옥타데실 3,5-디 -t-부틸 -4-히드록시 히드로 신나메이트 (이상 Ciba사 제조),3.5-bis (1,1-dimethylethyl) -4-hydroxy benzene propanoic acid thiol di-2,1-ethanediyl ester, octadecyl 3,5-di-t-butyl-4-hydroxy hydrocinna Mate (more than Ciba company),

2.6-디-터셔 리 -P-메틸페놀 등이 있다. 이 러 한 기타 첨가제는 각각 단독으로 또는 2종 이상 흔합하여 사용할 수 있다. 본 발명의 이방 도전성 필름은 특별한 장치나 설비 없이 용이하게 본 발명의 이방 도전성 필름용 조성물을 이용하여 제조할 수 있다. 예를 들어, 본 발명의 조성물을 를루엔과 같은 유기용제에 용해시켜 액상화한 후 도전성 입자가 분쇄되지 않는 속도 범위 내에서 일정 시간 교반하고, 이를 이 형 필름 위에 약 10 내지 약 50 의 두께로 도포한 다음 일정 시간 건조하여 를루엔 등의 용매를 휘 발시킴으로써 이방 도전성 필름을 수득할 수 있다. 2.6-di-tertiary-P-methylphenol and the like. These other additives may be used alone or in combination of two or more thereof. The anisotropic conductive film of this invention can be manufactured easily using the composition for anisotropic conductive films of this invention, without a special apparatus or installation. For example, after dissolving the composition of the present invention in an organic solvent such as toluene and liquefying, the composition is stirred for a predetermined time within a speed range in which the conductive particles are not pulverized, and the coating is applied to the release film at a thickness of about 10 to about 50. After drying for a predetermined time, a solvent such as toluene may be volatilized to obtain an anisotropic conductive film.

본 발명의 이방 도전성 필름은 85°C , 85 RH 조건에서 500 시간 경과후 ASTM F 3-64T에 의해 측정한 저항이 약 2 내지 약 8Ω 일 수 있다. 이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로 본 발명을 제한하는 것으로 해석되어서는 안 된다. 실시예 1~4 및 비교예 1~ The anisotropic conductive film of the present invention after 500 hours at 85 ° C, 85 RH conditions The resistance measured by ASTM F 3-64T may be about 2 to about 8 Ω. Hereinafter, the present invention will be described in more detail with reference to examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention. Examples 1-4 and Comparative Examples 1-

하기 표 1과 같이 각 성분을 흔합하여 얻어진 조성물을 이형 필름 위에 도포하고, 오븐을 이용하여 온도 80°C로 5분간 건조하여 두께 35 , 폭 1.5mm의 이방도전성 필름을 얻었다. The composition obtained by mixing each component as shown in Table 1 below was applied on a release film, and dried for 5 minutes at a temperature of 80 ° C. using an oven to obtain an anisotropic conductive film of thickness 35, width 1.5mm.

【표 1】 Table 1

Figure imgf000010_0001
(A)폴리사이클릭 방향족 함유 에폭시 수지: 경화후 유리전이 온도가 220 °C 인 대일본 잉크화학에서 제조된 Naphthalene 계 에폭시 수지 (제품명: HP4032D)를 사용하였다.
Figure imgf000010_0001
(A) Polycyclic aromatic-containing epoxy resin: Naphthalene epoxy resin (product name: HP4032D) manufactured by Japan Ink Chemical Co., Ltd. having a glass transition temperature of 220 ° C. after curing was used.

(B)아크릴 고무계 수지 : 유리전이 온도가 15 °C 인 나가세 캠텍스에서 제조된 아크릴 레이트 Copolymer (제품명: SG-P3-TEA)를 사용하였다. (c)경화제 : 아사히카세이에서 제조된 마이크로 캡슐형 이미다졸 (제품명: HX3941HP)를 사용하였다. (B) Acrylic rubber resin: An acrylate copolymer (product name: SG-P3-TEA) manufactured by Nagase Camtex having a glass transition temperature of 15 ° C. was used. (c) Curing agent: A microcapsule-type imidazole (product name: HX3941HP) manufactured by Asahi Kasei was used.

(D) 도전성 입자: Sekisui사에서 제조된 AUL704를 사용하였다.  (D) Conductive particle: AUL704 manufactured by Sekisui Corporation was used.

(E) 에폭시 수지: 대일본 잉크화학에서 제조된 BPA 계 에폭시 수지 (제품명: EXA850CRP)를 사용하였다.  (E) Epoxy Resin: A BPA epoxy resin (product name: EXA850CRP) manufactured by Nippon Ink Chemical Co., Ltd. was used.

(F) 실란 커플링제 :신예츠에서 제조된 에폭시 실란 (제품명: KBM403)를 사용하였다. 물성및신뢰성평가  (F) Silane coupling agent: The epoxy silane (product name: KBM403) manufactured by Shin-Yetsu was used. Property and Reliability Evaluation

ITO Glass 패널과 FPCB간의 접속 신뢰성 등을 측정하기 위해 하기 <표 2〉와 같이 4가지 형태 (Adhesive type 1, Adhesive type 2, Adhesive-less type 1, Adhesive-less type 2)의 FPCB를 이용하여 온도 85 °C, 상대습도 85% 에서 250시간 경과 후 Bubble 발생 여부를 광학현미경으로 측정하였다. 전극 길이 800^ 기준으로 하여 측정한 Bubble 길이가 X " 이내이면 ©, 20(>m 이내이면 O, 30Om 이내이면 Δ, 40(>m 이상이면 X로 평가하였다. 측정 결과는 표 2에 나타내었다. In order to measure the connection reliability between the ITO glass panel and the FPCB, the temperature is measured using four types of FPCB (Adhesive type 1, Adhesive type 2, Adhesive-less type 1, Adhesive-less type 2) as shown in the following <Table 2>. After 250 hours at 85 ° C, 85% relative humidity, the occurrence of bubbles was measured by an optical microscope. If the electrode length is a Bubble length is within X "measured in the 800 ^ reference ©, 20 (> is within m O, it is within 30O m Δ, 40 (> m or more was evaluated as X. The measurement results are shown in Table 2 It was.

또한, 실시예 및 비교예에서 제조된 이방 전도성 필름을 ΠΌ 가 패터닝된 Panel과 FPCB를 이용하여 190 °C, 10초, 3 MPadml 본압착 조건으로 접속하고, 90°접착력을 측정 (ASTM D3330/D3330M-04)하였으몌 4단자 (Probe) 측정 방법으로 초기 , 250 시간 경과후, 500 시간 경과 후에 대한 접속저항 (ASTM F43-64T)을 각각 측정하고 그 결과를 표 3에 나타내었다. In addition, the anisotropic conductive films prepared in Examples and Comparative Examples were connected using a panel with a ΠΌ pattern and FPCB at 190 ° C., 10 seconds, and 3 MPadml main compression conditions, and 90 ° adhesive force was measured (ASTM D3330 / D3330M). In the four-terminal (Probe) measuring method, the connection resistance (ASTM F43-64T) was measured after 250 hours and after 500 hours, respectively, and the results are shown in Table 3.

【표 2] [Table 2]

Figure imgf000012_0001
Figure imgf000012_0001

【표 3】

Figure imgf000013_0001
상기 표 2 및 표 3의 결과에서와 같이, 실시예 1~4와 같은 함량비를 가진 이방 도전성 필름을 이용하여 Adhesive-less type의 FPCB에 적용할 경우 Bubble이 거의 발생하지 않아 높은 신뢰성을 보이는 것을 확인할 수 있다. 또한 Adhesive-less type의 FPCB에 적용할 경우 실시예들은 비교예들과 비교했을 때 낮은 저항값과 높은 접착력을 보이는 것을 확인할 수 있어, 비교예에 비해 신뢰성, 접착성 등이 모두 개선되었음을 알수 있다. 본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다. Table 3
Figure imgf000013_0001
As shown in the results of Table 2 and Table 3, when applied to the adhesive-less type FPCB using an anisotropic conductive film having the same content ratios as Examples 1 to 4, almost no bubbles were generated, showing high reliability. You can check it. In addition, when applied to the FPCB of the adhesive-less type, the examples show a low resistance value and a high adhesive strength when compared to the comparative examples, it can be seen that the reliability, adhesion, etc. all improved compared to the comparative example. Simple modifications and variations of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.

Claims

[청구범위 ] [Claims] 1. 폴리사이클릭 방향족 고리 함유 쎄폭시 수지 , 아크릴 고무계 수지, 도전성 입자 및 경화제를 포함하여 이루어지며, 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 경화 후 유리 전이온도 (Tg)가 약 165 °C~220°C 이고, 상기 아크릴 고무계 수지는 경화후 유리 전이온도 (Tg)가 약 0°C~20°C이며 , 1. A polycyclic aromatic ring-containing sepoxy resin, an acrylic rubber-based resin, conductive particles and a curing agent are included, and the polycyclic aromatic ring-containing epoxy resin has a glass transition temperature (Tg) of about 165 ° C. after curing. 220 ° C., the acrylic rubber-based resin has a glass transition temperature (Tg) of about 0 ° C ~ 20 ° C after curing, 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지와 아크릴 고무계 수지의 함량의 합은 전체 조성물 (고형분) 중량의 약 45~65중량%인 것을 특징으로 하는 이방 도전성 필름용 조성물.  The sum of the content of the polycyclic aromatic ring-containing epoxy resin and the acrylic rubber resin is about 45 to 65% by weight of the total composition (solid content). . . 2. 제 1항에 있어서, 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 하기 화학식 2의 구조를 갖는 에폭시 모노머로부터 경화된 것을 특징으로 하는 이방 도전성 필름용 조성물: [화학식 2] 2. The composition for an anisotropic conductive film according to claim 1, wherein the polycyclic aromatic ring-containing epoxy resin is cured from an epoxy monomer having a structure of the following formula (2): [Formula 2] (Ar)n-E,„ 상기에서, (Ar)n 은 폴리사이클릭 방향족 탄화수소이며 , n은 벤젠고리의 수로 2~4이고, E는 에폭시기 , 글리시 딜기 또는 글리시딜옥시기로부터 선택되고, m은 1~3임 . (Ar) n -E, „In the above, (Ar) n is a polycyclic aromatic hydrocarbon, n is 2 to 4 by the number of benzene ring, E is selected from an epoxy group, glycidyl group or glycidyloxy group, m is 1-3. 3. 제 2항에 있어서 , 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지는 1,6-비스 (2,3-에폭시프로폭시)나프탈렌, 1,5-비스 (2,3-에폭시프로폭시)나프탈렌 및 2,2'-비스 (2,3-에폭시프로폭시)바이나프탈렌으로 이루어진 군으로부터 하나 이상 선택된 에폭시 모노머로부터 경화된 것을 특징으로 하는 이방 도전성 필름용 조성물. 3. The polycyclic aromatic ring-containing epoxy resin according to claim 2, which comprises 1,6-bis (2,3-epoxypropoxy) naphthalene, 1,5-bis (2,3-epoxypropoxy) naphthalene and A composition for an anisotropic conductive film, which is cured from at least one epoxy monomer selected from the group consisting of 2,2'-bis (2,3-epoxypropoxy) binarphthalene. 4. 제 1항에 있어서, 상기 아크릴 고무계 수지는 2종 이상의 C o 알킬아크릴레이트와 메틸 메타크릴레이트, 아크릴로니트릴, 스티 렌 증에서 1종 이상 선택된 공단량체의 공중합체를 포함하는 것을 특징으로 하는 이방 도전성 필름용 조성물. 4. The method according to claim 1, wherein the acrylic rubber resin comprises a copolymer of two or more C o alkyl acrylates and a comonomer selected from methyl methacrylate, acrylonitrile and styrene. Composition for anisotropic conductive films 5. 제 1항에 있어서, 상기 아크릴 고무계 수지는 수산기, 카르복실기 및 에폭시기로 이루어진 군에서 선택된 1종 이상의 관능기를 함유하는 것을 특징으로 하는 이방 도전성 필름용 조성물. 5. The composition for an anisotropic conductive film according to claim 1, wherein the acrylic rubber resin contains at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group and an epoxy group. 6. 게 1항에 있어서 , 상기 폴리사이클릭 방향족 고리 함유 에폭시 수지 및 아크릴 고무계 수지의 함량 비율은 약 1: 1~3인 것을 특징으로 하는 이방 도전성 필름용 조성물. 6. The composition of claim 1, wherein the content ratio of the polycyclic aromatic ring-containing epoxy resin and the acrylic rubber-based resin is about 1: 1 to 3. 7. 제 1항에 있어서, 상기 조성물은 폴리사이클릭 방향족 고리 함유 에폭시 수지 약 15~30 중량0 /0, 아크릴 고무계 수지 약 30-45 중량0 /0, 경화제 약 10 45 중량 % 및 도전성 입자 약 0.1~15 중량 %을 포함하는 것을 특징으로 아방 도전성 필름용 조성물. 7. The method of claim 1, wherein the composition comprises polycyclic aromatic ring-containing epoxy resin, about 15 to 30 weight 0/0, and an acrylic rubber resin of about 30 to 45 weight 0/0, a curing agent, and about 10 45% by weight of conductive particles of about It contains 0.1 to 15% by weight of the composition for a avant-garde conductive film. 8. 제 1항에 있어서, 상기 조성물은 비스페놀계 에폭시, 페놀 노볼락 (Phenol novolac)계 에폭시, s-크레졸 노볼락 (Cresol novolac)계 에폭시 , 다관능 에폭시, 아민계 에폭시, 복소환 함유 에폭시, 치환형 에폭시, 나프를계 에폭시 및 이들의 유도체 중에서 선택되는 하나 이상의 에폭시 수지를 더 포함하는 것을 특징으로 하는 이방 도전성 필름용 조성물. 8. The composition according to claim 1, wherein the composition is bisphenol epoxy, phenol novolac epoxy, s-cresol novolac epoxy, polyfunctional epoxy, amine epoxy, heterocyclic containing epoxy, A composition for anisotropic conductive films, further comprising at least one epoxy resin selected from substituted epoxy, naphtha-based epoxy and derivatives thereof. 9. 제 1항에 있어서, 상기 경화제는 이미다졸계, 이소시아네이트계, 아민계, 아미드계 및 산무수물계 경화제 중에서 하나 이상 선택되는 것을 특징으로 하는 이방 도전성 필름용 조성물. 9. The composition for anisotropic conductive films according to item 1, wherein the curing agent is selected from at least one of imidazole, isocyanate, amine, amide and acid anhydride curing agents. 10. 제 1항에 있어서 , 도전성 입자는 10. The method of paragraph 1, wherein the conductive particles Au, Ag, Ni, Cu, Sn, Ti 및 Pb 을 포함하는 금속 입자;  Metal particles including Au, Ag, Ni, Cu, Sn, Ti, and Pb; 탄소 입자;  Carbon particles; . 고분자 수지에 금속이 코팅된 입자; 및  . Particles coated with a metal on the polymer resin; And 상기 코팅 된 입자 표면이 절연화 처 리된 입자;  Particles in which the coated particle surface is insulated; 중에서 하나 이상 선택되는 것을 특징으로 하는 이방 도전성 필름용 조성물.  At least one selected from the composition for anisotropic conductive film. 11. 제 1항에 있어서 , 상기 조성물은 실란계 커플링 제를 더 포함하는 것을 특징으로 하는 이방 도전성 필름용 조성물. 11. The composition for anisotropic conductive films according to claim 1, wherein the composition further comprises a silane coupling agent. 12. 제 1항에 있어서 , 상기 조성물은 유기 입자, 무기 입자, 중합방지게, 산화방지제, 열안정제 및 광안정제로 이루어진 군으로부터 하나 이상 선택된 첨가제를 더 포함하는 것을 특징으로 하는 이방 도전성 필름용 추성물. 12. The method of claim 1, wherein the composition further comprises at least one additive selected from the group consisting of organic particles, inorganic particles, polymerization inhibitors, antioxidants, heat stabilizers, and light stabilizers. water. 13. 제 1항 내지 제 12항 중 어느 하나의 조성물에 의해 형성된 이방 도전성 필름. 13. An anisotropic conductive film formed by the composition of any one of claims 1 to 12. 14. 제 13항에 있어서 , 상기 이방 도전성 필름은 85 °C , 85%RH 조건에서 시간 경과후 ASTM F43-64T 에 의해 측정한 저항이 약 2 내지 약 8 Ω 인 특징으로 하는 이방 도전성 필름. 14. The anisotropic conductive film of claim 13, wherein the anisotropic conductive film has a resistance measured by ASTM F43-64T after a lapse of time at 85 ° C. and 85% RH.
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