WO2011003029A2 - Catalytic disproportionation and catalytic reduction of carbon-carbon and carbon-oxygen bonds of lignin and other organic substrates - Google Patents
Catalytic disproportionation and catalytic reduction of carbon-carbon and carbon-oxygen bonds of lignin and other organic substrates Download PDFInfo
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- WO2011003029A2 WO2011003029A2 PCT/US2010/040832 US2010040832W WO2011003029A2 WO 2011003029 A2 WO2011003029 A2 WO 2011003029A2 US 2010040832 W US2010040832 W US 2010040832W WO 2011003029 A2 WO2011003029 A2 WO 2011003029A2
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- 0 C*(C(C)=O)N* Chemical compound C*(C(C)=O)N* 0.000 description 12
- TXLBNHPPXRYEDO-UHFFFAOYSA-N CC(C)(C)c(cccc1)c1-[n+](cc1)c[n]1-c1c(C(C)(C)C)cc(Cc(cc2C)cc(C)c2-[n+](cc2)c[n]2-c2c(C)cc(CCc(cc3C)cc(C)c3[N+](CC3)=CN3c3c(C)cc(C)cc3C)cc2C)cc1 Chemical compound CC(C)(C)c(cccc1)c1-[n+](cc1)c[n]1-c1c(C(C)(C)C)cc(Cc(cc2C)cc(C)c2-[n+](cc2)c[n]2-c2c(C)cc(CCc(cc3C)cc(C)c3[N+](CC3)=CN3c3c(C)cc(C)cc3C)cc2C)cc1 TXLBNHPPXRYEDO-UHFFFAOYSA-N 0.000 description 3
- LFTUFSYRRKKIHV-UHFFFAOYSA-N CC(C)N(CC1)C=[N+]1C(C)C Chemical compound CC(C)N(CC1)C=[N+]1C(C)C LFTUFSYRRKKIHV-UHFFFAOYSA-N 0.000 description 1
- XUIWXTMFGRCJJO-UHFFFAOYSA-N CC(C)c(cccc1C(C)C)c1-[n](cc1-c2ccccc2)c(-c2ccccc2)[n+]1-c1c(C(C)C)cccc1C(C)C Chemical compound CC(C)c(cccc1C(C)C)c1-[n](cc1-c2ccccc2)c(-c2ccccc2)[n+]1-c1c(C(C)C)cccc1C(C)C XUIWXTMFGRCJJO-UHFFFAOYSA-N 0.000 description 1
- QBZLXUPFPFCSAN-UHFFFAOYSA-N CC1(C=C(C2)C2(C2)C2C1)N(CC1)C=[N+]1C1(C)C=C(C2)C2(C2)C2C1 Chemical compound CC1(C=C(C2)C2(C2)C2C1)N(CC1)C=[N+]1C1(C)C=C(C2)C2(C2)C2C1 QBZLXUPFPFCSAN-UHFFFAOYSA-N 0.000 description 1
- LZFOPEXOUVTGJS-ONEGZZNKSA-N COc(cc(/C=C/CO)cc1OC)c1O Chemical compound COc(cc(/C=C/CO)cc1OC)c1O LZFOPEXOUVTGJS-ONEGZZNKSA-N 0.000 description 1
- GSBICRJXEDSPTE-UHFFFAOYSA-N OC(COc1ccccc1)c1ccccc1 Chemical compound OC(COc1ccccc1)c1ccccc1 GSBICRJXEDSPTE-UHFFFAOYSA-N 0.000 description 1
- PTNLHDGQWUGONS-OWOJBTEDSA-N OC/C=C/c(cc1)ccc1O Chemical compound OC/C=C/c(cc1)ccc1O PTNLHDGQWUGONS-OWOJBTEDSA-N 0.000 description 1
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- C07C37/01—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by replacing functional groups bound to a six-membered aromatic ring by hydroxy groups, e.g. by hydrolysis
- C07C37/055—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by replacing functional groups bound to a six-membered aromatic ring by hydroxy groups, e.g. by hydrolysis the substituted group being bound to oxygen, e.g. ether group
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
- C07C41/18—Preparation of ethers by reactions not forming ether-oxygen bonds
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
- C07C41/18—Preparation of ethers by reactions not forming ether-oxygen bonds
- C07C41/26—Preparation of ethers by reactions not forming ether-oxygen bonds by introduction of hydroxy or O-metal groups
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- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/60—Reduction reactions, e.g. hydrogenation
- B01J2231/64—Reductions in general of organic substrates, e.g. hydride reductions or hydrogenations
- B01J2231/641—Hydrogenation of organic substrates, i.e. H2 or H-transfer hydrogenations, e.g. Fischer-Tropsch processes
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- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/02—Compositional aspects of complexes used, e.g. polynuclearity
- B01J2531/0238—Complexes comprising multidentate ligands, i.e. more than 2 ionic or coordinative bonds from the central metal to the ligand, the latter having at least two donor atoms, e.g. N, O, S, P
- B01J2531/0241—Rigid ligands, e.g. extended sp2-carbon frameworks or geminal di- or trisubstitution
- B01J2531/0252—Salen ligands or analogues, e.g. derived from ethylenediamine and salicylaldehyde
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- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/50—Complexes comprising metals of Group V (VA or VB) as the central metal
- B01J2531/56—Vanadium
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- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/84—Metals of the iron group
- B01J2531/847—Nickel
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- C07C2531/22—Organic complexes
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- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- the present disclosure relates generally to the catalytic cleavage of carbon-carbon and carbon-oxygen bonds of lignin and other organic substrates. More specifically, it relates to compositions and methods for the catalytic reduction of carbon-oxygen bonds and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of lignin and organic substrates.
- Lignocellulose is a conjugate biopolymer made up of three, smaller biopolymers:
- lignin constitutes up to 30% of lignocellulosic biomass by weight making lignin the second most abundant natural product on Earth.
- the carbon-oxygen and carbon-carbon bonds in lignin that constitute the polymer linkages are extremely resistant to cleavage using current technologies. This intractability reduces the world's second most abundant natural product to a waste product in current biofuel conversion strategies.
- Some approaches address this problem by using high temperatures to fractionate biomass into bio-oil, gas, and a carbonaceous solid called coke.
- the oxygen content of the bio-oil fraction results in undesirable physical properties.
- bio-oils are highly viscous, corrosive, unstable liquids with appreciable solubility in water, which severely complicates their use as fuels. If biomass-derived fuel is to become a viable, competitive alternative to fuel generated from oil, then the oxygen content of lignocellulosic biomass must be reduced and lignin must become an input for biofuel production.
- Each of these goals requires technologies for reductively cleaving carbon-oxygen bonds, particularly the C-O bonds of lignin structures.
- Phenylpropanoid compounds may include, for example, coumaryl alcohol, guaiacyl alcohol, and syringyl alcohol:
- Lignin dimer and trimer compounds are shown in Scheme 2 as models of the different types of polymeric linkages found in lignin, and include a representative ⁇ -glycerolaryl ether. Lignin itself is a complex mixture of these and other linkages of phenylpropanoid monomers.
- a compound described herein comprises a phenylpropanoid or comprises two or more groups that can represent a link to a lignin or a phenylpropanoid
- the components of the phenylpropanoid can cyclize together to form a ring (See, e.g., the lignin structure in Scheme 1 and the phenylpropanoid examples in Scheme T).
- Such rings typically contain at least one and optionally two oxygen atoms as ring members, and are typically 5-8 membered rings.
- two such rings can be fused together, as in the fused 5,5-bicyclic system of pinoresinol (Scheme T).
- the present invention provides methods and catalyst compositions for the catalytic reduction of carbon-oxygen bonds of organic substrates and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates. These methods and catalyst compositions may also be used to depolymerize lignin.
- the methods include reactions that clip lignin into smaller pieces, i.e., reactions that reduce the average molecular weight of a sample of lignin by at least about 10% or at least about 20%, or that convert a significant proportion (e.g., at least about 10% or at least about 20%) of a lignin sample into fragments having a molecular weight of less than about 1500, preferably less than about 1000. Both the disproportionation reactions and the reduction methods described herein can be used to depolymerize lignin to a useful extent.
- the disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates or lignin is carried out by cleaving a carbon-oxygen bond or a carbon-carbon bond in a
- the catalytic reduction of carbon-oxygen bonds of organic substrates or lignin is carried out by cleaving a carbon-oxygen bond in a catalytic reduction reaction, by contacting lignin with a catalyst and a hydrogen atom source.
- the catalysts may be formed from a metal precursor such as ruthenium and a bidentate phosphine ligand.
- the catalysts may also be formed from a metal precursor such as ruthenium or nickel and a phosphine or carbene ligand.
- the catalysts may also be formed from a metal precursor such as vanadium and a ligand containing oxygen and/or nitrogen donor atoms such as imines, diimines, amines, diamines, phenols, bis-phenols, phenol-imines, or bis-phenol-imines.
- a metal precursor such as vanadium
- a ligand containing oxygen and/or nitrogen donor atoms such as imines, diimines, amines, diamines, phenols, bis-phenols, phenol-imines, or bis-phenol-imines.
- the lignin fragments produced following depolymerization may be further processed into fuels.
- the invention further provides a method to produce a liquid or gaseous fuel, comprising any of the reactions disclosed herein to cleave bonds of lignin or of a
- the invention further provides a composition comprising a lignin depolymerization product produced by any of the methods disclosed herein.
- the lignin depolymerization product may be a partially depolymerized lignin, or a phenylpropanoid (including dimers and trimers of phenylpropanoids), or a deoxygenated product formed by the reactions disclosed herein from a lignin or a phenylpropanoid.
- the invention further provides a fuel produced at least in part by any of the methods disclosed herein.
- the present invention provides a method of reducing an ⁇ -keto ether compound comprising: cleaving a carbon-oxygen bond between C 2 and O 2 of the ⁇ -keto ether compound of Formula 1 :
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
- R 2 is not hydrogen.
- the optionally substituted alkyl, aryl and heteroaryl groups can comprise a bond linking the group to a lignin or to a phenylpropanoid.
- at least one of R 1 , R 2 and R 3 comprises a bond to a lignin or a phenylpropanoid.
- R is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
- the cleaving forms at least one product selected from the group consisting of: '
- R 1 , R 2 , and R 3 in these formulas are as described for Formula 1 above.
- the cleaving forms the product of Formula 2:
- the cleaving forms a product of Formula 3:
- compounds of Formula 2 and Formula 3 may both be formed in such reactions.
- the present invention also provides a method of disproportionating an ⁇ -hydroxy ether compound comprising:
- each R 1 , R 2 , and R 3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
- R is not hydrogen
- R 1 , R 2 and R 3 comprises a bond to a lignin or a phenylpropanoid.
- R 3 is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 5:
- the cleaving forms the product of Formula 6:
- the cleaving occurs by tandem dehydrogenation and carbon- oxygen bond cleavage reactions.
- R 1 and R 2 are optionally substituted aryl and R 3 is hydrogen.
- at least one of R 1 , R 2 and R 3 comprises a bond to a lignin or a phenylpropanoid.
- R 3 is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
- the present invention also provides a method of disproportionating a 1,3-diol compound comprising:
- R 4 , R 5 , and R 6 are each independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, optionally substituted aryloxy.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 8:
- the cleaving forms the product of Formula 9:
- compounds of Formula 8 and Formula 9 may both be formed.
- the cleaving forms the product of Formula 10:
- the cleaving forms the product of Formula 11 :
- additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
- R 4 , R 5 R 6 and X in these formulas are as defined for Formulas 7-11.
- R 4 is optionally substituted aryl and R 5 and R 6 are hydrogen.
- the cleaving occurs via tandem dehydrogenation and retro-aldol reactions.
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound of Formula 15, comprising:
- Ar 1 and Ar 2 are optionally substituted aryl and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally substituted alkyl, or it is H.
- R' is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar is optionally substituted phenyl.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 16:
- the cleaving forms the product of Formula 17:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound of Formula 15, comprising:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally substituted alkyl, or it is H.
- R' is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 2 is optionally substituted phenyl.
- the cleaving forms at least one product selected from the group consisting of:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound comprising:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally substituted alkyl, or it is H.
- R' is H, OL,
- Ar 2 is optionally substituted phenyl.
- the cleaving forms at least one product selected from the group consisting of:
- at least one of Ar 1 , Ar 2 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally substituted alkyl, or it is H.
- R' is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar is optionally substituted phenyl. In some embodiments of these reactions, R' is H. In some embodiments, R is H.
- the cleaving forms the product of Formula 17:
- additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- At least one, and preferably at least two, of Ar 1 , Ar 2 , R and R' in Formula 15 represent a bond to lignin or to a phenylpropanoid.
- the product of these reactions can be a partially depolymerized lignin.
- the present invention also provides a method of depolymerizing lignin comprising:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
- at least one of Ar 3 , Ar 4 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally
- R' is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 4 is optionally substituted phenyl.
- the cleaving forms at least a product of Formula 27:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
- at least one of Ar 3 , Ar 4 , R and R' comprises a bond to a lignin or a phenylpropanoid.
- R' is optionally substituted alkyl, or it is H.
- R' is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 4 is optionally substituted phenyl.
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
- the cleaving forms at least a product of Formula 27:
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- the disproportionation reactions of the present reaction may be catalyzed by a metal- based catalyst.
- the metal is selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
- the metal is selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal is
- 416272008740 ⁇ g selected from the group consisting of ruthenium, nickel, and rhodium.
- the metal is ruthenium.
- the disproportionation reactions of the present reaction may also be catalyzed by an organometallic catalyst.
- the catalyst comprises at least one hydride and at least one carbonyl ligand on a metal center of the catalyst.
- the reactions are catalyzed by a catalyst formed under the reaction conditions from a metal precursor and optionally a ligand.
- the metal precursor is selected from the group consisting of [Ru 3 (CO)I 2 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ], [(PPh 3 ) 4 RuCl 2 ], [Ru(PPh 3 MCO)(OTf) 2 (MeOH)],
- the ligand is a phosphine ligand, which may be a
- monophosphine such as triphenylphosphine or other triarylphosphines, including ones having substituted phenyl or aryl groups, or a diphosphine such as diphos or xantphos, e.g.,
- diarylphosphino-linker-diarylphosphino compounds that have two diarylphosphino groups positioned to form bidentate complexes with metals such as Ru or Ni.
- the linker group in these compounds can be C2-C4 optionally substituted alkylene or heteroalkylene, or it can be a C5- C16 ring system that positions the diarylphosphines properly to provide a bidentate complex with Ru or Ni.
- the metal precursor is selected from the group consisting of [RuH 2 CO(PPh 3 ) 3 ], [Ru(TFA) 2 (CO)(PPh 3 ) 2 ], [Ru(TFA)(PPh 3 ) 2 (CO)H], and
- the disproportionation reactions are carried out at a reaction temperature of 80-250 0 C. In some embodiments, the reactions are carried out in the presence of hydrogen or silane. In other embodiments, no external oxygen or silane is included. In some embodiments, the glycerol ⁇ -arylether unit is oxidized prior to the cleaving step. In many embodiments, catalyst compositions are formed under the reaction conditions.
- the methods of the present invention may further comprise hydrodeoxygenating the reaction products.
- the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products.
- a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
- the present invention provides a method of reducing an ⁇ -keto ether compound comprising:
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
- R 2 is not hydrogen.
- the optionally substituted alkyl, aryl and heteroaryl groups can comprise a bond linking the group to a lignin or to a phenylpropanoid.
- at least one of R 1 , R 2 and R 3 comprises a bond to a
- R is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 2:
- the cleaving forms the product of Formula 3:
- compounds of Formula 2 and Formula 3 may both be formed in such reactions.
- the present invention also provides a method of disproportionating a ⁇ -hydroxy ether compound comprising:
- each R 1 , R 2 , and R 3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
- R 2 is not hydrogen
- R 1 , R 2 and R 3 comprises a bond to a lignin or a phenylpropanoid.
- R 3 is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 5:
- the cleaving forms the product of Formula 6:
- the cleaving occurs by tandem dehydrogenation and carbon- oxygen bond cleavage reactions.
- R 1 and R 2 are optionally substituted aryl and R 3 is hydrogen.
- at least one of R 1 , R 2 and R 3 comprises a bond to a lignin or a phenylpropanoid.
- R 3 is optionally substituted alkyl, or it is H.
- R 3 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- R 2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
- the cleaving forms at least one product selected from the group consisting of:
- C 1 X is C 1 O or C 1 HOH
- each R 4 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl.
- R 4 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl.
- compounds of both Formula 7 and Formula 8 may be produced.
- the cleaving forms the product of Formula 7:
- the cleaving forms the product of Formula 8:
- an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 9:
- R 1 , R 2 , and R 4 are as defined for Formulas 4 and 7-8.
- the present invention also provides a method of disproportionating a 1,3-diol compound comprising:
- R 5 , R 6 , and R 7 are each independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, and optionally substituted aryloxy.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 11 :
- the cleaving forms the product of Formula 12: r 3
- compounds of Formula 11 and Formula 12 may both be formed.
- the cleaving forms the product of Formula 13:
- the cleaving forms the product of Formula 14:
- additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
- R 5 , R 6 , R 7 , and X in these formulas are as defined for Formulas 10-14.
- R 5 is optionally substituted aryl and R 6 and R 7 are hydrogen.
- the cleaving occurs via tandem dehydrogenation and retro-aldol reactions.
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound of Formula 18, comprising:
- Ar 1 and Ar 2 are optionally substituted aryl and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R 8 and R 9 comprises a bond to a lignin or a phenylpropanoid.
- R 9 is optionally substituted alkyl, or it is H.
- R 9 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 2 is optionally substituted phenyl.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 19:
- the cleaving forms the product of Formula 20:
- the cleaving forms at least one product selected from the group consisting of:
- C 1 X is C 1 O or C 1 HOH.
- the cleaving forms the product of Formula 21:
- the cleaving forms the product of Formula 22:
- an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 23:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound of Formula 18, comprising:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R 8 and R 9 comprises a bond to a lignin or a phenylpropanoid.
- R 9 is optionally substituted alkyl, or it is H.
- R 9 is H, OL,
- the cleaving forms at least one product selected from the group consisting of:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether compound comprising:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- at least one of Ar 1 , Ar 2 , R 8 and R 9 comprises a bond to a lignin or a phenylpropanoid.
- R 9 is optionally substituted alkyl, or it is H.
- R 9 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar is optionally substituted phenyl.
- the cleaving forms at least one product selected from the group consisting of:
- at least one of Ar 1 , Ar 2 , R 8 and R 9 comprises a bond to a lignin or a
- R 9 is optionally substituted alkyl, or it is H.
- R 9 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 2 is optionally substituted phenyl.
- R 8 is H.
- R 9 is H.
- the cleaving forms the product of Formula 20:
- additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- At least one, and preferably at least two, of Ar 1 , Ar 2 , R 8 and R 9 in Formula 18 represent a bond to lignin or to a phenylpropanoid.
- the product of these reactions can be a partially depolymerized lignin.
- the present invention also provides a method of depolymerizing lignin comprising:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- At least one of Ar 3 , Ar 4 , R 10 and R 11 comprises a bond to a lignin or a phenylpropanoid.
- R 11 is optionally substituted alkyl, or it is H.
- R 11 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 4 is optionally substituted phenyl.
- the cleaving forms at least a product of Formula 33:
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising: cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of the glycerol ⁇ - arylether unit of lignin of Formula 32:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- At least one of Ar 3 , Ar 4 , R 10 and R 11 comprises a bond to a lignin or a phenylpropanoid.
- R 11 is optionally substituted alkyl, or it is H.
- R 11 is H, OL, Me, CH 2 OH, CH 2 L, or CH 2 OL, where L represents a bond to lignin or to a phenylpropanoid.
- Ar 4 is optionally substituted phenyl.
- the present invention also provides a method of disproportionating a glycerol ⁇ - arylether unit of lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving forms at least a product of Formula 33:
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- the disproportionation reactions of the present reaction may be catalyzed by a metal- based catalyst.
- the metal is selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
- the metal is selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal is selected from the group consisting of ruthenium, nickel, and rhodium. In particular,
- the metal is ruthenium. In other particular embodiments, the metal is vanadium.
- the disproportionation reactions of the present reaction may also be catalyzed by an organometallic catalyst.
- the catalyst comprises at least one hydride and at least one carbonyl ligand on a metal center of the catalyst.
- the reactions are catalyzed by a catalyst formed under the reaction conditions from a metal precursor and optionally a ligand.
- the metal precursor is selected from the group consisting of [Ru 3 (CO)I 2 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ], [(PPh 3 ) 4 RuCl 2 ], [Ru(PPh 3 MCO)(OTf) 2 (MeOH)],
- the ligand is a phosphine ligand, which may be a monophosphine such as triphenylphosphine, or a diphosphine such as diphos or xantphos.
- the metal precursor is selected from the group consisting of
- the cleaving occurs via a disproportionation-elimination reaction.
- the metal-based catalyst that cleaves via disproportionation- elimination is vanadium.
- the catalyst is formed from a vanadium metal precursor and optionally a ligand under the reaction conditions.
- the vanadium metal precursors used may include, for example but not limited to [VOSO 4 -XH 2 O], [VO(acac) 2 ], and [VO(Oz- Pr) 3 ].
- the ligand may be a phenol-imine or bis-phenol-imine ligand.
- Other vanadium catalysts that may be used for the cleaving reaction include pre-formed phenol-imine or bis-phenol-imine vanadium catalysts selected from the group consisting of:
- the disproportionation reactions are carried out at a reaction temperature of 80-250 0 C. In some embodiments, the reactions are carried out in the presence of hydrogen, oxygen, or a silane or mixtures of two or more of these components. In other embodiments, no external hydrogen, oxygen, or silane is included. In some embodiments, the glycerol ⁇ -arylether unit is oxidized prior to the cleaving step. In many embodiments, catalyst compositions are formed under the reaction conditions.
- the methods of the present invention may further comprise hydrodeoxygenating the reaction products.
- the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products.
- a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
- the present invention also provides a method of degrading lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving is mediated by a catalyst comprising ruthenium.
- the catalyst further comprises at least one phosphine ligand.
- the present invention also provides a method of degrading lignin comprising:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving is mediated by a catalyst comprising vanadium.
- the catalyst further comprises at least one phenol-imine ligand.
- the present invention also provides a method of depolymerizing lignin comprising: cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid of lignin in a catalytic disproportionation reaction.
- the carbon-oxygen bond is between C 2 and O 2 of a glycerol ⁇ -arylether unit of lignin:
- Ar 4 wherein Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving forms one or more products, the one or more products comprising Ar 4 OH.
- the carbon-carbon bond is between C 1 and C 2 and/or C 2 and C 3 of a glycerol ⁇ -arylether unit of lignin:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
- the carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of the glycerol ⁇ -arylether unit of lignin and the carbon-oxygen bond between C 2 and O 2 of the glycerol ⁇ -arylether unit of lignin are cleaved:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
- the cleaving forms one or more products, the one or more products comprising Ar 4 OH.
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- the cleaving is catalyzed by a metal-based catalyst.
- the metal-based catalyst comprises a metal selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
- the metal-based catalyst comprises a metal selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal- based catalyst comprises a metal selected from the group consisting of ruthenium, nickel, and rhodium. In particular embodiments, the metal is ruthenium.
- the cleaving is catalyzed by an organometallic catalyst. In other embodiments, the cleaving is catalyzed by a catalyst comprising a hydride and carbonyl ligand. In some embodiments, the cleaving is catalyzed by a catalyst formed from a metal precursor and optionally a ligand under the reaction conditions. In some embodiments, the metal precursor is selected from the group consisting of [Ru 3 (CO) I2 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ],
- the ligand is a phosphine ligand.
- the metal precursor is selected from the group consisting of [RuH 2 CO(PPh 3 ) 3 ], [Ru(TF A) 2 (CO)(PPh 3 ) 2 ],
- the cleaving is carried out at a reaction temperature of 80- 25O 0 C. In certain embodiments, the cleaving is carried out in the presence of hydrogen. In certain embodiments, the cleaving is carried out in the presence of a silane. In some embodiments,
- the cleaving is carried out in the presence of an acid.
- the methods of the present invention may further comprise hydrodeoxygenating the reaction products.
- the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products.
- a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
- the glycerol ⁇ -arylether unit is oxidized prior to the cleaving step.
- the present invention also provides a method of depolymerizing lignin comprising:
- cleaving is catalyzed by a metal-based catalyst comprising vanadium.
- the carbon-oxygen bond is between C 2 and O 2 of a glycerol ⁇ - arylether unit of lignin:
- Ar 4 wherein Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving occurs via a disproportionation-elimination reaction.
- the metal-based catalyst comprising vanadium is formed from a vanadium precursor and optionally a ligand under the reaction conditions.
- the vanadium precursor is selected from the group consisting of [VOSO 4 -XH 2 O], [VO(acac) 2 ], [VO(OZ-Pr) 3 ], and mixtures thereof.
- the ligand is a phenol-imine or bis-phenol-imine ligand.
- the cleaving is catalyzed by a pre-formed phenol-imine or bis-phenol-imine vanadium catalyst.
- the preformed phenol-imine or bis-phenol-imine vanadium catalyst is selected from the group consisting of:
- the methods of the present invention also provide a method of depolymerizing lignin comprising:
- 416272008740 43 cleaving a carbon-oxygen bond of lignin in a catalytic reduction reaction, by contacting lignin with a catalyst and a hydrogen atom source.
- the carbon-oxygen bond comprises a diaryl, alkyl aryl, or benzyl alkyl, or benzyl aryl ether linkage.
- the cleaving is catalyzed by a metal-based catalyst comprising nickel.
- the metal-based catalyst comprising nickel is formed from a nickel precursor and optionally a ligand under the reaction conditions.
- the nickel precursor is selected from the group consisting of Ni(COD) 2 , Ni(acac) 2 , NiCl 2 , NiBr 2 , Ni(OAc) 2 , Ni(OH) 2 , NiCO 3 * 2 Ni(OH) 2 (nickel carbonate basic), and mixtures thereof.
- the nickel precursor is Ni(COD) 2 or Ni(acac) 2 .
- the ligand:nickel precursor ratio is approximately 2:1.
- the ligand is a carbene ligand (e.g., N-heterocyclic carbene) or a phosphine ligand.
- the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy 3 ) 3 ).
- the ligand is an N-heterocyclic carbene ligand.
- the N- heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ.
- the salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion.
- the N-heterocyclic carbene ligand is selected from the group consisting of:
- the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene.
- the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
- N-heterocyclic carbene ligand is selected from the group consisting of:
- the cleaving is catalyzed by a pre-formed N-heterocyclic carbene nickel catalyst. In some embodiments, the cleaving is carried out at a reaction temperature of 80-250 0 C.
- the cleaving step in the catalytic reduction reaction is generally carried out in the presence of a hydrogen atom source, the hydrogen atom source selected from the group consisting of hydrogen, a silane, diisobutylaluminum hydride (DIBAL), lithium t ⁇ -tert- butoxyalumnium hydride (LiAl(CyBu) 3 H), or mixtures thereof.
- the silane is triethylsilane (Et 3 SiH) or te/t-butyldimethyl silane ( ⁇ BuMe 2 SiH).
- the hydrogen atom source is dihydrogen.
- the cleaving step in the catalytic reduction reaction is generally carried out in the presence of an optional base.
- the base is selected from the group consisting of sodium te/t-butoxide (YBuONa), sodium te/t-pentoxide (YPentONa), sodium iso- propoxide (/PrONa), lithium te/t-butoxide (YBuOLi), sodium methoxide (MeONa), potassium te/t-butoxide ( ⁇ BuOK), cesium fluoride (CsF), and cesium carbonate (CS 2 CO 3 ), and mixtures thereof.
- the base is selected from the group consisting of sodium tert- butoxide ( ⁇ BuONa), sodium te/t-pentoxide ( ⁇ PentONa), sodium /so-propoxide (/PrONa), and mixtures thereof.
- ⁇ BuONa sodium tert- butoxide
- ⁇ PentONa sodium te/t-pentoxide
- /PrONa sodium /so-propoxide
- an excess of base may be used in the catalytic reduction reactions.
- the reductive C-O bond cleavage is catalyzed by
- Ni(COD) 2 without adding any other ancillary ligands, it is preferable to use a base.
- the cleaving has a higher selectivity for aryl-carbon-oxygen bonds over alkyl-carbon oxygen bonds in lignin.
- the cleaving is catalyzed by a metal-based catalyst comprising nickel and an N-heterocyclic carbene ligand in the presence of a hydrogen atom source and a base.
- the methods of the present invention may further comprise hydrodeoxygenating the reaction products.
- the methods of the present invention may further comprise cracking and/or hydrogenating the reaction products.
- a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
- the methods of the present invention also provide a method to cleave a diaryl ether linkage comprising contacting a diaryl ether with a nickel catalyst and a hydrogen donor in the presence of a base.
- the diaryl ether is an optionally substituted diphenyl
- the nickel catalyst is formed from a nickel precursor and optionally a ligand under the reaction conditions.
- the nickel precursor is selected from the group consisting of Ni(COD) 2 , Ni(acac) 2 , NiCl 2 , NiBr 2 , Ni(OAc) 2 , Ni(OH) 2 , NiCO 3 * 2 Ni(OH) 2 (nickel carbonate basic), and mixtures thereof.
- the nickel precursor is Ni(COD) 2 or Ni(acac) 2 .
- the ligand:nickel precursor ratio is approximately 2:1.
- the ligand is a carbene ligand (e.g., N- heterocyclic carbene) or a phosphine ligand.
- the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy 3 ) 3 ).
- the ligand is an N-heterocyclic carbene ligand.
- the N-heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ.
- the salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion.
- the N-heterocyclic carbene ligand is selected from the group consisting of:
- the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene.
- the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
- N-heterocyclic carbene ligand is selected from the group consisting of:
- the cleaving reaction is catalyzed by a pre-formed N- heterocyclic carbene nickel catalyst. In some embodiments, the cleaving reaction is carried out at a reaction temperature of 80-250 0 C.
- the present invention also provides compositions comprising lignin and a metal- based catalyst.
- the metal-based catalyst is formed from a metal precursor and optionally a ligand under the reaction conditions.
- the metal precursor comprises a metal selected from the group consisting of ruthenium, rhodium, vanadium, nickel, and mixtures thereof.
- the metal precursor is selected from the group consisting Of [Ru 3 (CO) 12 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ], [(PPh 3 ) 4 RuCl 2 ],
- the metal precursor comprises ruthenium and the ligand is a phosphine ligand.
- the phosphine ligand is (9,9-dimethylxanthene-4,5-diyl)Ws(diphenylphosphine).
- the metal precursor comprises vanadium and the ligand is a phenol-imine or bis- phenol-imine ligand.
- the metal precursor comprises nickel and the ligand is a phosphine or carbene ligand.
- the carbene ligand is an N- heterocyclic carbene ligand.
- the metal-based catalyst is a pre-formed catalyst.
- the pre-formed catalyst comprises ruthenium and a phosphine ligand.
- the pre-formed catalyst comprises vanadium and a phenol-imine or bis-phenol-imine ligand.
- the pre-formed catalyst comprises nickel and a phosphine or carbene ligand.
- lignin refers to lignin in lignocellulosic biomass, purified lignin, or lignin fragments that are produced, for example from the pyrolysis of lignin.
- Lignin comprises polymerized and/or cross-linked phenylpropanoids; for purposes of the invention, a lignin typically comprises at least four phenylpropanoid units linked together.
- phenylpropanoid refers to organic compounds produced biosynthetically by plants from phenylalanine, which comprise a phenyl group having an optionally substituted propyl group or propenyl group as one substituent on the phenyl.
- the phenyl group may be further substituted, typically with 1-3 groups.
- these substituents on phenyl are independently selected from -OH, -OMe, or Me, and in some embodiments one of the substituents is a link to another phenylpropanoid, which link may be a covalent bond, or -O- .
- Phenylpropanoid compounds may include, for example, coumaryl alcohol, guaiacyl alcohol, and syringyl alcohol, as well as dimeric and trimeric versions of any one or a combination of these.
- Polymers having over 4 phenylpropanoids covalently linked together are referred to herein as lignins.
- fuel refers to a composition comprising a compound, containing at least one carbon-hydrogen bond, which produces heat and power when burned.
- Fuel may be produced using plant-derived biomass as a feedstock, for example from the lignin biopolymer of lignocellulose. Fuel may also contain more than one type of compound and includes mixtures of compounds.
- transportation fuel refers to a fuel that is suitable for use as a power source for transportation vehicles.
- alkyl straight-chain, branched-chain and cyclic monovalent hydrocarbyl radicals, and combinations of these, which contain only C and H when they are unsubstituted. Examples include methyl, ethyl, isobutyl,
- the alkyl, alkenyl and alkynyl substituents of the invention contain 1-lOC (alkyl) or 2- 1OC (alkenyl or alkynyl). Preferably they contain 1-8C (alkyl) or 2-8C (alkenyl or alkynyl). Sometimes they contain 1-4C (alkyl) or 2-4C (alkenyl or alkynyl).
- a single group can include more than one type of multiple bond, or more than one multiple bond; such groups are included within the definition of the term "alkenyl" when they contain at least one carbon-carbon double bond, and are included within the term "alkynyl" when they contain at least one carbon- carbon triple bond.
- Alkyl, alkenyl and alkynyl groups are often substituted to the extent that such substitution makes sense chemically.
- a substituent group contains two R or R' groups on the same or adjacent atoms (e.g., - NR 2 , or -NR-C(O)R), the two R or R' groups can optionally be taken together with the atoms in the substituent group to which the are attached to form a ring having 5-8 ring members, which can be substituted as allowed for the R or R' itself, and can contain an additional heteroatom (N, O or S) as a ring member.
- N, O or S additional heteroatom
- Heteroalkyl “heteroalkenyl,” and “hetero alkynyl” and the like are defined similarly to the corresponding hydrocarbyl (alkyl, alkenyl and alkynyl) groups, but the 'hetero' terms refer to groups that contain 1-3 O, S or N heteroatoms or combinations thereof within the backbone residue; thus at least one carbon atom of a corresponding alkyl, alkenyl, or alkynyl group is replaced by one of the specified heteroatoms to form a heteroalkyl, heteroalkenyl, or
- heteroalkynyl group The typical and preferred sizes for heteroforms of alkyl, alkenyl and alkynyl groups are generally the same as for the corresponding hydrocarbyl groups, and the substituents that may be present on the heteroforms are the same as those described above for the hydrocarbyl groups. For reasons of chemical stability, it is also understood that, unless otherwise specified, such groups do not include more than two contiguous heteroatoms except where an oxo group is present on N or S as in a nitro or sulfonyl group.
- alkyl as used herein includes cycloalkyl and cycloalkylalkyl groups
- cycloalkyl may be used herein to describe a carbocyclic non-aromatic group that is connected via a ring carbon atom
- cycloalkylalkyl may be used to describe a carbocyclic non-
- heterocyclyl may be used to describe a non-aromatic cyclic group that contains at least one heteroatom as a ring member and that is connected to the molecule via a ring atom, which may be C or N; and “heterocyclylalkyl” may be used to describe such a group that is connected to another molecule through a linker.
- cycloalkyl, cycloalkylalkyl, heterocyclyl, and heterocyclylalkyl groups are the same as those described above for alkyl groups As used herein, these terms also include rings that contain a double bond or two, as long as the ring is not aromatic.
- acyl encompasses groups comprising an alkyl, alkenyl, alkynyl, aryl or arylalkyl radical attached at one of the two available valence positions of a carbonyl carbon atom
- heteroacyl refers to the corresponding groups wherein at least one carbon other than the carbonyl carbon has been replaced by a heteroatom chosen from N, O and S.
- Acyl and heteroacyl groups are bonded to any group or molecule to which they are attached through the open valence of the carbonyl carbon atom. Typically, they are C1-C8 acyl groups, which include formyl, acetyl, pivaloyl, and benzoyl, and C2-C8 heteroacyl groups, which include methoxyacetyl, ethoxycarbonyl, and 4-pyridinoyl.
- the hydrocarbyl groups, aryl groups, and heteroforms of such groups that comprise an acyl or heteroacyl group can be substituted with the substituents described herein as generally suitable substituents for each of the corresponding component of the acyl or heteroacyl group.
- Aromatic moiety or "aryl” moiety refers to a monocyclic or fused bicyclic moiety having the well-known characteristics of aromaticity; examples include phenyl and naphthyl. Phenyl (optionally substituted) is sometimes selected for the aryl groups of Formulas 1-27
- Phenyl is sometimes substituted with an optionally substituted propyl or propenyl group, to provide a phenylpropanoid.
- a phenylpropanoid has its phenyl group further substituted with 1-3 hydroxy and/or methoxy groups, and either the propyl / propenyl or a hydroxy group on the phenyl can be linked to another phenylpropanoid.
- heteroaryl refers to such monocyclic or fused bicyclic ring systems that contain as ring members one or more heteroatoms selected from O, S and N. The inclusion of a heteroatom permits aromaticity in 5-membered rings as well as 6-membered rings.
- Typical heteroaromatic systems include monocyclic C5-C6 aromatic groups such as pyridyl, pyrimidyl, pyrazinyl, thienyl, furanyl, pyrrolyl, pyrazolyl, thiazolyl, oxazolyl, and imidazolyl and the fused bicyclic moieties formed by fusing one of these monocyclic groups with a phenyl ring or with any of the heteroaromatic monocyclic groups to form a C8-C10 bicyclic group such as indolyl, benzimidazolyl, indazolyl, benzotriazolyl, isoquinolyl, quinolyl, benzothiazolyl, benzofuranyl, pyrazolopyridyl, quinazolinyl, quinoxalinyl, cinnolinyl, and the like.
- monocyclic C5-C6 aromatic groups such as pyridyl, pyrimidy
- any monocyclic or fused ring bicyclic system that has the characteristics of aromaticity in terms of electron distribution throughout the ring system is included in this definition. It also includes bicyclic groups where at least the ring which is directly attached to the remainder of the molecule has the characteristics of aromaticity.
- the ring systems contain 5-12 ring member atoms.
- the monocyclic heteroaryls contain 5-6 ring members, and the bicyclic heteroaryls contain 8-10 ring members.
- Aryl and heteroaryl moieties may be substituted with a variety of substituents including C1-C8 alkyl, C2-C8 alkenyl, C2-C8 alkynyl, C3-C8 cycloalkyl, C5-C12 aryl, C1-C8 acyl, and heteroforms of these, each of which can itself be further substituted; other substituents for aryl and heteroaryl moieties include halo, OR, NR 2 , SR, SO 2 R, SO 2 NR 2 , NRSO 2 R,
- each R is independently H, C1-C8 alkyl, C2-C8 heteroalkyl, C2-C8 alkenyl, C2-C8 heteroalkenyl, C2- C8 alkynyl, C2-C8 heteroalkynyl, C3-C8 heterocyclyl, C4-C10 heterocyclyclalkyl, C6-C10 aryl, C5-C10 heteroaryl, C7-C12 arylalkyl, or C6-C12 heteroarylalkyl, and each R is optionally substituted as described above for alkyl groups.
- a substituent group contains two R or R' groups on the same or adjacent atoms (e.g., -NR2, or -NR-C(O)R), the two R or R' groups can optionally be taken together with the atoms in the substituent group to which the are attached to form a ring having 5-8 ring members, which can be substituted as allowed for the R or R' itself, and can contain an additional heteroatom (N, O or S) as a ring member.
- the substituent groups on an aryl or heteroaryl group may of course be further substituted with the groups described herein as suitable for each type of such substituents or for each component of the substituent.
- an arylalkyl substituent may be substituted on the aryl portion with substituents described herein as typical for aryl groups, and it may be further substituted on the alkyl portion with substituents described herein as typical or suitable for alkyl groups.
- arylalkyl and heteroarylalkyl refer to aromatic and heteroaromatic ring systems that are bonded to their attachment point through a linking group such as an alkylene, including substituted or unsubstituted, saturated or unsaturated, cyclic or acyclic linkers.
- the linker is C1-C8 alkyl or a hetero form thereof. These linkers may also include a carbonyl group, thus making them able to provide substituents as an acyl or heteroacyl moiety.
- An aryl or heteroaryl ring in an arylalkyl or heteroarylalkyl group may be substituted with the same substituents described above for aryl groups.
- an arylalkyl group includes a phenyl ring optionally substituted with the groups defined above for aryl groups and a C1-C4 alkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl groups or heteroalkyl
- a heteroarylalkyl group preferably includes a C5-C6 monocyclic heteroaryl group that is optionally substituted with the groups described above as substituents typical on aryl groups and a C1-C4 alkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl groups or heteroalkyl groups, or it includes an optionally substituted phenyl ring or C5-C6 monocyclic heteroaryl and a C1-C4 heteroalkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl or heteroalkyl groups, where the alkyl or heteroalkyl groups can optionally cyclize to form a ring such as cyclopropane
- substituents may be on either the alkyl or heteroalkyl portion or on the aryl or heteroaryl portion of the group.
- the substituents optionally present on the alkyl or heteroalkyl portion are the same as those described above for alkyl groups generally; the substituents optionally present on the aryl or heteroaryl portion are the same as those described above for aryl groups generally.
- Arylalkyl groups as used herein are hydrocarbyl groups if they are unsubstituted, and are described by the total number of carbon atoms in the ring and alkylene or similar linker.
- a benzyl group is a C7-arylalkyl group
- phenylethyl is a C8-arylalkyl.
- Heteroarylalkyl refers to a moiety comprising an aryl group that is attached through a linking group, and differs from “arylalkyl” in that at least one ring atom of the aryl moiety or one atom in the linking group is a heteroatom selected from N, O and S.
- the heteroarylalkyl groups are described herein according to the total number of atoms in the ring and linker combined, and they include aryl groups linked through a heteroalkyl linker; heteroaryl groups linked through a hydrocarbyl linker such as an alkylene; and heteroaryl groups linked
- C7-heteroarylalkyl would include pyridylmethyl, phenoxy, and N-pyrrolylmethoxy.
- Alkylene refers to a divalent hydrocarbyl group; because it is divalent, it can link two other groups together. Typically it refers to -(CH 2 ) n - where n is 1-8 and preferably n is 1-4, though where specified, an alkylene can also be substituted by other groups, and can be of other lengths, and the open valences need not be at opposite ends of a chain. Thus -CH(Me)- and -C(Me) 2 - may also be referred to as alkylenes, as can a cyclic group such as cyclopropan-l,l-diyl. Where an alkylene group is substituted, the substituents include those typically present on alkyl groups as described herein.
- any alkyl, alkenyl, alkynyl, acyl, or aryl or arylalkyl group or any heteroform of one of these groups that is contained in a substituent may itself optionally be substituted by additional substituents.
- the nature of these substituents is similar to those recited with regard to the primary substituents themselves if the substituents are not otherwise described.
- R 7 is alkyl
- this alkyl may optionally be substituted by the remaining substituents listed as embodiments for R 7 where this makes chemical sense, and where this does not undermine the size limit provided for the alkyl per se; e.g., alkyl substituted by alkyl or by alkenyl would simply extend the upper limit of carbon atoms for these
- any of these groups may be substituted with fluorine atoms at any or all of its available valences, for example.
- Heteroform refers to a derivative of a group such as an alkyl, aryl, or acyl, wherein at least one carbon atom of the designated carbocyclic group has been replaced by a heteroatom selected from N, O and S.
- the heteroforms of alkyl, alkenyl, alkynyl, acyl, aryl, and arylalkyl are heteroalkyl, heteroalkenyl, heteroalkynyl, heteroacyl, heteroaryl, and heteroarylalkyl, respectively. It is understood that no more than two N, O or S atoms are ordinarily connected sequentially, except where an oxo group is attached to N or S to form a nitro or sulfonyl group.
- substituents for the alkyl and aryl groups in the compounds can also include a bond to a lignin or to a phenylpropanoid.
- lignin structures the types and degrees of substitution of aryl or alkyl groups are determined by the natural substrate, and may not be known or readily determined.
- Halo as used herein includes fluoro, chloro, bromo, and iodo. Fluoro and chloro are often preferred.
- amino refers to NH 2 , but where an amino is described as
- substituted or “optionally substituted,” the term includes NR'R" wherein each R' and R" is independently H, or is an alkyl, alkenyl, alkynyl, acyl, aryl, or arylalkyl group or a heteroform of one of these groups, and each of the alkyl, alkenyl, alkynyl, acyl, aryl, or arylalkyl groups or heteroforms of one of these groups is optionally substituted with the substituents described herein as suitable for the corresponding group.
- R' and R" are linked together to form a 3-8 membered ring which may be saturated, unsaturated or aromatic and which contains 1-3 heteroatoms independently selected from N, O and S as ring members, and which is optionally substituted with the substituents described as suitable for alkyl groups or, if NR'R" is an aromatic group, it is optionally substituted with the substituents described as typical for heteroaryl groups.
- the term "depolymerization” refers to the breaking of at least one bond in a polymer or at least one bond of a dimer. It thus includes reactions that cleave 'whole' or natural lignin, as well as lignins that have been partially processed by other methods but retain at least some polymeric phenylpropanoid structures characteristic of lignins. It includes reactions that break at least some C-C and/or C-O bonds of lignin, without necessarily reducing the molecular weight of the lignin, and reactions that produce modified lignin having increased solubility.
- the term "disproportionation” refers to a chemical reaction that rearranges molecular structures without introducing new materials. In the present methods, it may be viewed as a transformation wherein one portion of the molecule is oxidized, providing 'hydrogen' for another portion of the molecule to be reduced. Such reactions can be particularly efficient for degradation of lignins, where they minimize the need for adding a reductant or an oxidant. Such reactions can also be efficient for the cleavage of carbon-oxygen and carbon- carbon bonds of organic substrates such as ⁇ -keto ethers and ⁇ -hydroxy ethers.
- pre-formed catalyst refers to a catalyst that has been prepared by reacting a metal precursor with a ligand and isolated prior to use in the
- the present invention provides methods and catalyst compositions for the catalytic reduction of carbon-oxygen bonds of organic substrates and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates. These methods and catalyst compositions may also be used to depolymerize lignin. The methods include reactions that clip
- lignin into smaller pieces i.e., reactions that reduce the average molecular weight of a sample of lignin by at least about 10% or at least about 20%, or that convert a significant proportion (e.g., at least about 10% or at least about 20%) of a lignin sample into fragments having a molecular weight of less than about 1500, preferably less than about 1000.
- Both the disproportionation reactions and the reduction methods described herein can be used to depolymerize lignin to a useful extent.
- the ⁇ -glycerolaryl ether unit accounts for 45-50% of the polymeric linkages in lignin.
- the ⁇ -glycerolaryl ether moiety is depicted among the model dimer compounds of lignin in Scheme 2.
- the disproportionation methods of the present invention have advantages over previously used oxidative and reductive depolymerization methods.
- Oxidative depolymerization decreases the energy content of the degradation products.
- Reductive depolymerization using molecular hydrogen (H 2 ) as the reductant generates water (H 2 O) as the pendant hydroxyl (OH) groups of lignin are reduced, and requires hydrogen as an input that must be generated at significant energetic cost.
- H 2 O molecular hydrogen
- OH pendant hydroxyl
- the disproportionation approach utilizes the hydroxyl (OH) groups of lignin as hydrogen sources which may be dehydrogenated to form carbonyls.
- the carbonyls may protect against unproductive water generation and the liberated hydrogen may be used for the reduction of the aryl ether linkage resulting in depolymerization:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin or an organic substrate and each R and R' is independently hydrogen, a bond to a phenylpropanoid unit of lignin, or a substituent in an organic substrate. Therefore, the disproportionation reactions may occur without added oxidant or reductant or acid or base. However, in some embodiments, these additives may be added to the reaction, for example, in order to control selectivity of the bond cleavage reactions.
- the disproportionation reaction may include the step of cleaving a carbon-oxygen double bond between C and O of an ⁇ -keto ether compound of Formula 1 :
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, optionally substituted heteroaryl; and
- R 2 is not hydrogen
- R 3 is not aryl or heteroaryl and R 1 is not H.
- the structure of Formula 1 represents a lignin component or a phenylpropanoid moiety.
- R 1 and R 2 are optionally substituted aryl.
- R 1 and R 2 are optionally substituted aryl and R 3 is H.
- the reaction may produce at least one product selected from the group consisting of:
- C 1 X is C 1 O or C 1 HOH.
- the reaction may produce at least one product selected from the group consisting of:
- mixtures of compounds in varying ratios may also form depending on the reaction conditions.
- the disproportionation reaction rearranges molecular structures without introducing new materials.
- the carbon-oxygen bond cleavage of the ⁇ -keto ether compound may be preceded by an oxidative dehydrogenation step which may provide the hydrogen to reduce the carbon-oxygen bond:
- Catalysts which catalyze the reduction of ⁇ -keto ether compounds may also catalyze the disproportionation of the ⁇ -hydroxy ether compound of Formula 4 by cleavage of the bond between C 2 and O 2 :
- each R 1 , R 2 , and R 3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
- R 2 is not hydrogen
- R 3 is not aryl or heteroaryl and R 1 is not H.
- the compound of Formula 5 represents a lignin component or a phenylpropanoid moiety.
- R 1 and R 2 are optionally substituted aryl.
- R 1 and R 2 are optionally substituted aryl and R 3 is H.
- R 1 and R 2 are optionally substituted aryl groups of lignin and R 3 is a bond to another phenylpropanoid group of lignin.
- the reaction may produce at least one product selected from the group consisting of:
- C 1 X is C ⁇ O or C 1 HOH.
- the reaction may produce at least one product selected from the group consisting of:
- mixtures of compounds in varying ratios may also form depending on the reaction conditions.
- the reactions occur via tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- the compounds of Formulas 1 and 4 include at least a dimer of a phenylpropanoid moiety. In other embodiments, the compounds of Formulas 1 and 4 are lignins.
- the disproportionation reaction may be a disproportionation-elimination reaction.
- the cleaving of a compound of Formula 4 forms at least one product selected from the group consisting of:
- C 1 X is C 1 O or C 1 HOH
- each R 4 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl.
- an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 9:
- R 1 , R 2 , and R 4 are as defined for Formulas 4 and 7-8.
- Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of a 1,3 diol compound of Formula 10:
- each R 5 , R 6 , and R 7 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, and optionally substituted aryloxy.
- cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of a 1,3 diol compound of Formula 10 may produce at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 11 :
- the cleaving forms the product of Formula 12:
- the cleaving forms the product of Formula 13:
- the cleaving forms the product of Formula 14:
- mixtures of compounds of Formulas 11-14 may also form in varying ratios depending on the reaction conditions.
- the reactions occur via tandem dehydrogenation and retro-aldol reactions.
- any of the compounds of formulas 15-17 may also form in the product mixture:
- mixtures of any combination of compounds 11-17 in varying ratios may form depending on the reaction conditions.
- Another disproportionation method of the present invention involves cleaving a carbon-oxygen bond between C 2 and O 2 of the glycerol ⁇ -arylether compound of Formula 18:
- Ar 1 and Ar 2 are optionally substituted aryl and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- the cleaving forms at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 19:
- the cleaving forms the product of Formula 20:
- the disproportionation reaction when R is hydrogen, the disproportionation reaction may be a disproportionation-elimination reaction.
- the cleaving of a compound of Formula 18 forms at least one product selected from the group consisting of:
- C 1 X is C 1 O or C 1 HOH.
- compounds of Formula 21 and 22 may both be formed.
- the cleaving forms the product of Formula 21:
- the cleaving forms the product of Formula 22:
- an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 23:
- Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of a glycerol ⁇ -arylether compound of Formula 18:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- the cleaving forms at least one product selected from the group consisting of:
- Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of a glycerol ⁇ -arylether compound of Formula 18 and cleaving a carbon-oxygen bond between C 2 and O 2 of the glycerol ⁇ -arylether compound of Formula 18:
- Ar 1 and Ar 2 are optionally substituted aryl groups and each R 8 and R 9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
- either carbon-oxygen or carbon-carbon bond cleaving may produce at least one product selected from the group consisting of:
- the cleaving forms the product of Formula 20:
- the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
- other products such as the compounds of Formula 20, and 30- 31, may form by ⁇ -hydroxyl elimination/hydrogenation of the ⁇ -keto ether compound:
- mixtures of any combination of compounds 20-31 in varying ratios may form depending on the reaction conditions.
- Another disproportionation method of the present invention involves depolymerizing lignin by cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit of lignin in a catalytic disproportionation reaction.
- lignin is depolymerized by disproportionating a glycerol ⁇ - arylether unit of lignin.
- the disproportionation includes the step of cleaving a carbon-oxygen bond between C 2 and O 2 of the glycerol ⁇ -arylether unit of lignin of Formula 32:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving forms the product of Formula 33:
- Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of a glycerol ⁇ -arylether unit of lignin of Formula 32:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C 1 and C 2 and/or C 2 and C 3 of the glycerol ⁇ -arylether unit of lignin of Formula 32 and cleaving a carbon-oxygen bond between C 2 and O 2 of the glycerol ⁇ - arylether unit of lignin of Formula 32:
- Ar 3 and Ar 4 are optionally substituted aryl groups of lignin and each R 10 and R 11 is independently selected from the group consisting of hydrogen or a bond to a
- the cleaving forms at least a product of Formula 33:
- the reactions of the present invention depicted above are typically catalyzed by a catalyst other than a base, acid, enzyme, or zeolite catalyst.
- the reactions may occur without added oxidant or reductant or acid or base.
- the catalysts are typically metal-based catalysts formed from a soluble metal precursor and an optional ligand under the reaction conditions with lignin. Alternatively, the catalysts may be preformed metal precursor-ligand complexes.
- 416272008740 75 which may catalyze the disproportionation reaction include scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
- the disproportionation reactions are catalyzed by iron, palladium, ruthenium, nickel, rhodium, or iridium. In certain embodiments, the disproportionation reactions are catalyzed by ruthenium, nickel, and rhodium. In certain embodiments, the disproportionation reactions are catalyzed by ruthenium. In other certain embodiments, the disproportionation reactions are catalyzed by vanadium.
- Disproportionation reactions may be catalyzed by organometallic catalysts optionally containing hydride and carbonyl ligands.
- the catalysts are formed by combining a metal precursor complex with lignin under the reaction conditions.
- the catalysts are formed by combining a metal precursor complex with a ligand prior to reaction with lignin, or the metal precursor-ligand complex may be isolated prior to reaction with lignin.
- the metal precursor-ligand complex may be formed in situ under the reaction conditions with lignin.
- metal precursors include, but are not limited to, [Ru 3 (CO) 12 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ], [(PPh 3 ) 4 RuCl 2 ],
- ligands include, but are not limited to, phosphine ligands having three alkyl and/or aryl groups on the phosphorus, such as, for example, trimethylphosphine, triethylphosphine, triphenylphosphine,
- tricyclohexylphosphine tricyclohexylphosphine.
- the three groups on P of such phosphines may be the same or different, and are optionally substituted.
- the phosphine ligands may include chelating, bidentate
- phosphine ligands such as (9,9-dimethylxanthene-4,5-diyl)Ws(diphenylphosphine); 1,2- bis(dimethylphosphino)ethane; 1 ,2-bis(diphenylphosphino)methane; 1 ,2- bis(diphenylphosphino)ethane; l,2-bis(diphenylphosphino)propane; and 1,2- bis(diphenylphosphino)benzene.
- Other ligands such as amine and pyridine ligands, both chelating and monodentate, are contemplated.
- the cleaving occurs via a disproportionation-elimination reaction.
- the metal-based catalyst that cleaves via disproportionation- elimination is vanadium.
- the vanadium catalysts produce C-O bond cleavage products (e.g. compounds 35 and 36) via a non-oxidative disproportionation- elimination pathway in addition to benzylic alcohol oxidation products (e.g. compound 37) as shown in the following non-limiting reaction scheme:
- the catalyst is formed from a vanadium metal precursor and optionally a ligand under the reaction conditions.
- the vanadium metal precursor is selected from the group consisting of [VOSO 4 -XH 2 O], [VO(acac) 2 ], and [VO(Oz- Pr) 3 ].
- the ligand may be a phenol-imine or bis-phenol-imine ligand.
- Other vanadium catalysts which may be used for the cleaving reaction include pre-formed phenol-imine or bis-phenol- imine vanadium catalysts selected from the group consisting of:
- tridentate Schiff base ligands favor C-O bond cleavage over benzylic oxidation. In other embodiments, higher selectivity for C-O bond cleavage was observed when ligands with larger bite angles were employed.
- the vanadium catalysts react with purified lignin to produce various organic compounds as observed by NMR and LCMS (see Example 21). When lignin is reacted under the same conditions without the vanadium catalyst, only trace organic compounds are detected by NMR.
- the vanadium catalysts are reacted in the presence of air.
- the role of oxygen in the formally non-oxidative process was studied by carrying out the vanadium catalyzed reactions under anaerobic conditions. The same products as under aerobic conditions were obtained albeit with lower conversions suggesting that oxygen is not essential for catalyst turnover although it increases the reaction rate.
- the methods of the present invention also provide a method of depolymerizing lignin including:
- the invention provides general methods for the reductive cleavage of various types of ether linkages, including diaryl (e.g., diphenyl) ethers having various substitution patterns.
- the method is used to cleave ether linkages in lignin by breaking a carbon-oxygen bond.
- the carbon-oxygen bond includes a diaryl, alkyl aryl, or benzyl alkyl, or benzyl aryl ether linkage.
- the linkage being cleaved is a diaryl ether linkage, wherein each aryl group can be substituted or unsubstituted.
- the cleaving is catalyzed by a metal-based catalyst including nickel.
- the metal-based catalyst including nickel is formed from a nickel precursor and optionally a ligand under the reaction conditions.
- the nickel precursor is selected from the group consisting of Ni(COD) 2 , Ni(acac) 2 , NiCl 2 , NiBr 2 , Ni(OAc) 2 , Ni(OH) 2 , NiCO 3 * 2 Ni(OH) 2 (nickel carbonate basic), and mixtures thereof.
- the nickel precursor is Ni(COD) 2 or Ni(acac) 2 .
- the ligand:nickel precursor ratio is approximately 2:1.
- the ligand is a carbene ligand (e.g., N-heterocyclic carbene) or a phosphine ligand.
- the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine P(Cy 3 ) 3 .
- the ligand is an N-heterocyclic carbene ligand.
- the N- heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ under the reaction conditions.
- the salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion.
- the N-heterocyclic carbene ligand is selected from the group consisting of:
- the N-heterocyclic carbene ligand is a five-membered, N-aryl-N-heterocyclic carbene.
- the five-membered, N-aryl-N-heterocyclic carbene is selected from the group consisting of:
- N-heterocyclic carbene ligand is selected from the group consisting of:
- the cleaving is catalyzed by a pre-formed N-heterocyclic carbene nickel catalyst. In some embodiments, the cleaving is carried out at a reaction temperature of 80-250 0 C.
- the cleaving step in the catalytic reduction reaction is generally carried out in the presence of a hydrogen atom source, the hydrogen atom source selected from the group consisting of hydrogen, a silane, diisobutylaluminum hydride (DIBAL), lithium t ⁇ -tert- butoxyalumnium hydride (LiAl(CyBu) 3 H), or mixtures thereof.
- the silane is triethylsilane (Et 3 SiH) or te/t-butyldimethyl silane ( ⁇ BuMe 2 SiH).
- the hydrogen atom source is dihydrogen.
- the cleaving step in the catalytic reduction reaction is generally carried out in the presence of a base.
- the base is selected from the group consisting of sodium te/t-butoxide (YBuONa), sodium te/t-pentoxide (YPentONa), sodium /so-propoxide
- the base is selected from the group consisting of sodium te/t-butoxide
- the cleaving has a higher selectivity for aryl-carbon-oxygen bonds over alkyl-carbon oxygen bonds in lignin.
- the cleaving is catalyzed by a metal-based catalyst including nickel and an N-heterocyclic carbene ligand in the presence of a hydrogen atom source and a base.
- the methods of the present invention may further include hydrodeoxygenating the reaction products.
- the methods of the present invention may further include cracking and/or hydrogenating the reaction products.
- a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
- the disproportionation or reduction reactions may be carried out in organic solvents, supercritical CO 2 , or ionic liquids at temperatures ranging from 80 -
- the lignin source used in the disproportionation or reduction reactions may be lignin in lignocellulosic biomass, purified lignin, or lignin fragments that are produced, for example, from the pyrolysis of lignin.
- Lignin sources may include, but are not limited to, hardwoods,
- Alcell lignin lignin which has been processed by an ethanol organosolv pulping method, may also be used as a lignin source.
- Lignin may optionally be extracted or treated to remove impurities such as nitrogen- or sulfur-containing compounds and/or ash prior to the catalytic reaction using conventional methods known in the art. Lignin may also be chemically derivatized to enhance solubility prior to the disproportionation or reduction reactions of the present invention.
- the disproportionation reactions may be carried out in the presence of hydrogen.
- the rate of any of the individual steps in the disproportionation reaction for example, the C-O bond cleavage step may be accelerated or decelerated in the presence of hydrogen.
- the reduction and/or disproportionation reactions may be carried out in the presence of hydrogen.
- the cleaving is carried out in the presence of an acid.
- the products may be further hydrodeoxygenated, hydrocracked, and/or hydrogenated using catalysts that are known in the art to produce fuel from lignin.
- the overall process of hydrodeoxygenation, hydrocracking, and hydrogenating may be referred to as "hydrotreating.”
- Catalysts which may carry out one or more of the hydrodeoxygenation, hydrocracking, or hydrogenation reactions include, for example, sulfided NiMo, NiW, and CoMo catalysts supported on alumina, chromium, and/or
- the methods of the present invention also provide a method to cleave a diaryl ether linkage including contacting a diaryl ether with a nickel catalyst and a hydrogen donor in the presence of a base.
- the diaryl ether is an optionally substituted diphenyl ether.
- the nickel catalyst is formed from a nickel precursor and optionally a ligand under the reaction conditions.
- the nickel precursor is selected from the group consisting of Ni(COD) 2 , Ni(acac) 2 , NiCl 2 , NiBr 2 , Ni(OAc) 2 , Ni(OH) 2 , NiCO 3 * 2 Ni(OH) 2 (nickel carbonate basic), and mixtures thereof.
- the nickel precursor is Ni(COD) 2 or Ni(acac) 2 .
- the ligand:nickel precursor ratio is approximately 2:1.
- the ligand is a carbene ligand (e.g., N- heterocyclic carbene) or a phosphine ligand.
- the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy 3 ) 3 ).
- the ligand is an N-heterocyclic carbene ligand.
- the N-heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ.
- the salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion.
- the N-heterocyclic carbene ligand is selected from the group consisting of:
- the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene.
- the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
- N-heterocyclic carbene ligand is selected from the group consisting of:
- the cleaving reaction is catalyzed by a pre-formed N- heterocyclic carbene nickel catalyst. In some embodiments, the cleaving reaction is carried out at a reaction temperature of 80-250 0 C.
- the present invention also provides compositions including lignin and a metal-based catalyst.
- the metal-based catalyst is formed from a metal precursor and optionally a ligand under the reaction conditions.
- the metal precursor includes a metal selected from the group consisting of ruthenium, rhodium, vanadium, nickel, and mixtures thereof.
- the metal precursor is selected from the group consisting Of [Ru 3 (CO) 12 ], [ ⁇ Ru(cymene)Cl 2 ⁇ 2 ], [(PPh 3 ) 4 RuCl 2 ],
- the metal precursor includes ruthenium and the ligand is a phosphine ligand.
- the phosphine ligand is (9,9-dimethylxanthene-4,5-diyl)Z?/i'(diphenylphosphine).
- the metal precursor includes vanadium and the ligand is a phenol-imine or bis-phenol-imine ligand.
- the metal precursor includes nickel and the ligand is a phosphine or carbene ligand.
- the carbene ligand is an N-heterocyclic carbene ligand.
- the metal-based catalyst is a pre-formed catalyst.
- the pre-formed catalyst includes ruthenium and a phosphine ligand. In certain embodiments, the pre-formed catalyst includes vanadium and a phenol-imine or bis-phenol- imine ligand. In certain embodiments, the pre-formed catalyst includes nickel and a phosphine or carbene ligand.
- 2-phenoxy-l-phenethanol was prepared by reduction of 2- phenoxyacetophenone with sodium borohydride.
- l-phenylpropan-l,3-diol was prepared by reduction of benzoylethylacetate with sodium borohydride.
- 3-hydroxy-l-phenylpropan-l-one was prepared by oxidation of l-phenylpropan-l,3-diol with manganese dioxide.
- acetophenone (0.22 mmol, 86%) as determined by 1 H NMR integration relative to an external capillary standard.
- Product identification was further confirmed by GC-MS for acetophenone (120 m/z) and tri-isopropylsilylphenyl ether (250 m/z).
- propiophenone (0.0450 mmol, 20%), acetophenone (0.0112 mmol, 5%), 2-phenoxyacetophenone (0.0112 mmol, 5%), benzaldehyde (0.0112 mmol, 5%), benzyl alcohol (0.0224 mmol, 10%), and 2-phenoxy-l-phenethanol (0.0450 mmol, 20%) as determined by 1 H NMR integration relative to an external capillary standard.
- an ⁇ , ⁇ -unsaturated intermediate most likely leads to C-O bond cleavage to yield propiophenone.
- 2-phenoxyphenylpropanol does not react under the reaction conditions to yield C-O bond cleavage products.
- the ⁇ , ⁇ -unsaturated ketone reacts faster than phenoxyacetophenone to yield propiophenone at lower temperatures.
- selectivity for producing the ⁇ , ⁇ - unsaturated ketone may result in higher yields of propiophenone.
- a baseline reactivity profile for 2-(2-methoxyphenoxy)-l-phenylpropane-l,3-diol abbreviated as ⁇ P,G ⁇ -dimer
- reaction shown above is selective for retroaldol processes that a) reduce the amount of elimination to form the requisite ⁇ , ⁇ -unsaturated ketone, and b) yields aldehydes that are better hydrogen acceptors. Thus, C-O bond cleavage is suppressed.
- RA/E selectivity is controllable using acidic additives. Acidic additives would catalyze elimination to form the ⁇ , ⁇ -unsaturated ketone, and favor C-O bond cleavage if the system remains consistent with our theoretical models.
- a second example is a ruthenium salt that liberates a strong acid upon reaction with the substrate.
- the RA/E selectivity is reduced from 15:1 to 1.7:1 concomitant with an enhancement in cleavage efficiency up to 57% using xantphos.
- Choice of ligand may also be used to control RA/E selectivity.
- Ruthenium complexes may catalyze both retroaldol chemistry and Cl oxidation chemistry (Eqs. 1 and 2). Ci oxidation may provide hydrogen to the system, but may also inhibit the C-O cleavage reaction (Eq. 3), presumably through carbon-monoxide poisoning.
- the ⁇ -retroaldol is the most desired process and retroaldol selectivity ( ⁇ / ⁇ ) should be controlled in favor of the ⁇ -retroaldol for cleavage of ⁇ -[O]-4'-glycerolaryl ethers.
- Lignin was extracted from Miscanthus angiosperm.
- a stock solution of lignin (40 mg/mL) was prepared in anhydrous and degassed dioxane.
- a stock solution of ruthenium catalyst RuH 2 CO(PPh 3 ) 3 (11.4 mg/mL) and a stock solution of ruthenium catalyst
- the two ruthenium sources were screened against seven phosphine ligands. Each ligand was loaded in a reaction vessel under N 2 followed by addition of 0.5 rnL of the ruthenium stock solution such that the ligand:metal ratio was 1:1. The reaction vessel was sealed under N 2 and transferred to a pre -heated oil bath at 16O 0 C and was stirred at temperature for 24 hr. The reaction mixture was cooled to -3O 0 C and was freeze-dried. A brown solid was obtained.
- the brown solid material was analyzed by size exclusion chromatography (SEC). The solid was dissolved in THF (4.0 mL) and the solution was analyzed as is. All ligands used with either ruthenium source formed depolymerization catalysts. A decrease in the number- average molecular mass (Mn) and weight- average molecular mass (Mw) was observed when compared to the starting material (Table 1). No hydrogen was added to the reactions. The xantphos ligand resulted in the greatest reduction in Mn and Mw, independent of the ruthenium source. Generally, a greater degree of depolymerization was observed with RuH 2 CO(PPh 3 ) 3 .
- Lignin was purified by three different methods: (1) dilute acid treatment; (2) dilute base treatment; and (3) extraction with organic solvent.
- the lignin was reacted with and without vanadium catalyst 44 in CD 3 CN at 8O 0 C for 24 hours.
- the reaction products were isolated from
- DIBAL diisobutylaluminum hydride
- the reaction vial was closed with a screw cap equipped with septum and inlet needle, removed from the glovebox and placed in an alloy plate, which was transferred to a 300 mL autoclave from Parr Instruments (Model 4561) under an argon atmosphere.
- the autoclave was flushed with hydrogen and then pressurized to 1 bar at room temperature and heated at 100° C for 16 h.
- the reactor was then cooled to room temperature, the reaction vial was taken out and the reaction mixture was diluted with 0.4 ml of toluene and treated with ImI of 1.6M aqueous HCl.
- the organic layer was subjected to GC analysis. Yields of anisole and guaiacol are 85% and 88% respectively (conversion: 95%).
- Anisole and guaiacol were identified by GC using authentic compounds and by GC/MS
- Ni(COD) 2 /SIPr-HCl were 44%, 80 and 87%, respectively.
- N-heterocyclic carbene ligands were tested under the following conditions: 2- methoxynaphthalene (1 equiv.), nBu 3 SiH (2.5 equiv.), 5 mol % Of Ni(COD) 2 , 10 mol % of the
- 6-SIPr HBr 0% (8%), 6-SIPr-HBF 4 : 19% (24%), 7-SIPr-HBr: 0% (6%), 7-SIPr-HBF 4 : 5% (5%), XyI-DIPP-HBr: 0% (0%), XyI-DIPP-HBF 4 : 0% (1%), SCAAC-HCl: 0% (0%), CAAC- HOTf: 0% (0%).
- nBu 3 SiH was selected to screen bases under the following conditions: 2-MeONaph, nBu 3 SiH (2.5 equiv.), base (2.5 equiv), 5 mol % of Ni(COD) 2 , 10 mol % of SIPr ⁇ HBF 4 , in toluene (0.5 M solution of 2-MeONaph) at 120 0 C, 16 h. Yields of naphthalene (conversions of
- Et 3 SiH and nBu 3 SiH gave similar yields of naphthalene (conversions of 2- methoxynaphthalene) using 2.5 equiv of tBuONa, 2.5 equiv of a silane, 20 mol % of Ni(COD) 2 , 40 mol% of SIPr-HBF 4 in toluene (0.5 M solution of 2-MeONaph) at 120 0 C for 16 hr:
- Benzyl alkyl ethers are typically more reactive toward reductive cleavage by heterogeneous precious metal catalysts based on palladium, rhodium and iridium (see Examples 46-50). However, the soluble nickel complexes selectively catalyze reductive cleavage of biaryl ethers over aryl alkyl and benzyl alkyl ethers.
- Triethylsilane was found to be a general hydrogen atom source leading to arenes in 60- 96% yields in the presence of 20 mol % of Ni(COD) 2 and SIPr. In some cases, conversions and
- aryl ethers such as 1-and 2-napththyl methyl ethers and 4-methoxybiphenyl reacted with conversions from 96-99% (see Examples 29-33). In these cases reactions were complete in 16 h using the commercially available carbene salt SIPr «HCl as a ligand precursor.
- Example 46 in lower yield than the reaction of 2-methoxynaphthalene (86% of naphthalene at 88% conversion) under the same conditions (see Example 30).
- Reactions of the benzyl ethers with triethylsilane or DIBAL occur in the presence of Ni(COD) 2 and SIPr as catalyst to form the methylarene (see Examples 46-50).
- Benzylic ethers substituted at the ⁇ -position such as 1- methoxy-1-phenylpropane, were less reactive (41% at 46% conversion) than benzylic ethers lacking a substituent in the ⁇ -position (see Examples 48-50).
- the reaction in Example 50 was repeated at a higher temperature (12O 0 C vs. 8O 0 C) to give 94% yield at 100% conversion.
- the nickel(0)/SIPr catalyst was selective for reductive cleavage of C A ⁇ -OA ⁇ bonds over C Ar -OMe bonds.
- Di-o/t/zo-methoxyphenyl ether reacted with DIBAL in the presence of the nickel(0)/SIPr catalyst to give anisole and benzene in yields of 94% and 3% respectively (see Example 56).
- the small amount of benzene forms from cleavage of both the biaryl ether and alkyl aryl ether bonds.
- the nickel catalyst was as active for cleavage of more and less electron rich aryl-oxygen bonds. For example, cleavage of the unsymmetrical o/t/zo-methoxyphenyl phenyl ether yielded anisole and benzene in 44% and 38% yields respectively (see Example 57).
- Di- ⁇ r/ ⁇ -anisyl ether can be reduced in the absence of the added ligand 10% NifCODV,
- Biaryl ethers can be reduced faster than aryl and benzyl alkyl ones
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Abstract
The present invention provides methods and catalyst compositions for the catalytic reduction of carbon-oxygen bonds of organic substrates and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates. These methods and catalyst compositions may be used to depolymerize lignin. The disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates or lignin is carried out by cleaving a carbon-oxygen bond or a carbon-carbon bond in a catalytic disproportionation reaction. The catalysts may be formed from a metal precursor such as ruthenium or vanadium and a bidentate ligand The catalytic reduction of carbon-oxygen bonds of organic substrates such as lignin is carried out by cleaving a carbon-oxygen bond in the presence of a hydrogen atom source. Lignin fragments produced following depolymerization by such methods may be further processed into fuels.
Description
CATALYTIC DISPROPORTIONATION AND CATALYTIC REDUCTION OF CARBON-CARBON AND CARBON-OXYGEN BONDS OF LIGNIN AND OTHER
ORGANIC SUBSTRATES
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Patent Application Serial No. 61/222,349 filed on July 1, 2009, and U.S. Provisional Patent Application Serial No. 61/287,631 filed on December 17, 2009, both of which are incorporated herein by reference in their entireties for all purposes.
BACKGROUND
1. Field
[0002] The present disclosure relates generally to the catalytic cleavage of carbon-carbon and carbon-oxygen bonds of lignin and other organic substrates. More specifically, it relates to compositions and methods for the catalytic reduction of carbon-oxygen bonds and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of lignin and organic substrates.
2. Related Art
[0003] Alternate energy sources that mitigate the release of carbon dioxide (CO2) are being developed as part of an effort to address the issues of climate change and the depletion of oil reserves. Lignocellulosic, or plant-derived, biomass is a renewable energy source that is highly abundant and has the potential to reduce CO2 emissions as CO2 is consumed during plant photosynthesis. Current technology for biomass conversion into a liquid fuel, or biofuel, is inefficient and cannot compete with the highly efficient process of refining oil. (Huber, et al, Chem. Rev. (2006) 106:4044-4098; Huber et al, Angew. Chem. Intl. Ed. (2007) 46:7184-7201).
[0004] One reason for the disparity in processing efficiency between oil and biomass is the relatively high oxygen content of lignocellulosic biomass compared to that of hydrocarbons found in oil. The available energy in a fuel for combustion is stored in C-C and C-H bonds; C-O bonds represent 'oxidized' carbon and do not contribute energy during combustion. Biomass generally has a lower energy density than hydrocarbons as a result of its oxygenation. Beyond energy content, oxygenation has a negative impact on the physical properties of lignocellulosic biomass. Lignocellulose is a conjugate biopolymer made up of three, smaller biopolymers:
cellulose, hemi-cellulose, and lignin. Lignin constitutes up to 30% of lignocellulosic biomass by weight making lignin the second most abundant natural product on Earth. The carbon-oxygen and carbon-carbon bonds in lignin that constitute the polymer linkages are extremely resistant to cleavage using current technologies. This intractability reduces the world's second most abundant natural product to a waste product in current biofuel conversion strategies. Some approaches address this problem by using high temperatures to fractionate biomass into bio-oil, gas, and a carbonaceous solid called coke. However, the oxygen content of the bio-oil fraction results in undesirable physical properties. Typically, bio-oils are highly viscous, corrosive, unstable liquids with appreciable solubility in water, which severely complicates their use as fuels. If biomass-derived fuel is to become a viable, competitive alternative to fuel generated from oil, then the oxygen content of lignocellulosic biomass must be reduced and lignin must become an input for biofuel production. Each of these goals requires technologies for reductively cleaving carbon-oxygen bonds, particularly the C-O bonds of lignin structures.
[0005] Selective depolymerization of lignin into smaller molecular weight components is an attractive first step for making lignin useful for biofuel production. The biosynthesis of lignin is a
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random polymerization of phenylpropanoids. Phenylpropanoid compounds may include, for example, coumaryl alcohol, guaiacyl alcohol, and syringyl alcohol:
[0006] The result of the polymerization of phenylpropanoids is a complex polymer with many types of linkages and an indiscriminate degree of polymerization and cross -linking. An exemplary fragment of a lignin polymer chain is shown in Scheme 1, but persons skilled in the art will understand that this scheme shows only representative linkages between and among the phenylpropanoid monomers that can comprise lignin:
[0007] Scheme 1
416272008740
[0008] Lignin dimer and trimer compounds are shown in Scheme 2 as models of the different types of polymeric linkages found in lignin, and include a representative β-glycerolaryl ether. Lignin itself is a complex mixture of these and other linkages of phenylpropanoid monomers. Where a compound described herein comprises a phenylpropanoid or comprises two or more groups that can represent a link to a lignin or a phenylpropanoid, the components of the phenylpropanoid (or two links from a compound as illustrated herein that can connect to a phenylpropanoid or a lignin) can cyclize together to form a ring (See, e.g., the lignin structure in Scheme 1 and the phenylpropanoid examples in Scheme T). Such rings typically contain at least one and optionally two oxygen atoms as ring members, and are typically 5-8 membered rings. Moreover, in some cases two such rings can be fused together, as in the fused 5,5-bicyclic system of pinoresinol (Scheme T).
[0009] Scheme 2
β-glycerolaryl ether
dibenzodioxicin
[0010] Lignin conversion to a transportation fuel has been carried out by
hydrodeoxygenation using sulfided NiMo and CoMo catalysts supported on alumina, chromium,
416272008740
and zeolites at temperatures of ~ 4000C. Ratcliff, et al., Appl. Biochem. Biotechnol. 1988, 17, 151-160. Catalytic cracking of lignin has been carried out with zeolite ZSM-5 catalysts at 500- 65O0C. Thring, et al, Fuel Process. Technol. (2000) 62:17. Lignin has also been converted into a high-octane oxygenated gasoline additive by base-catalyzed depolymerization of lignin with NaOH at 32O0C and 120 atm followed by hydroprocessing with standard sulfided hydrotreating catalysts. Montague, L. NREL National Renewable Energy Laboratory, Subcontractor Report, Report 42002/02: Review of Design (2003). These processes require harsh reaction conditions and may produce large amounts of coke as a reaction byproduct. Therefore, what is needed is a mild, and selective, catalytic method to depolymerize lignin into fragments, which may then be further processed into a fuel.
SUMMARY
[0011] The present invention provides methods and catalyst compositions for the catalytic reduction of carbon-oxygen bonds of organic substrates and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates. These methods and catalyst compositions may also be used to depolymerize lignin. The methods include reactions that clip lignin into smaller pieces, i.e., reactions that reduce the average molecular weight of a sample of lignin by at least about 10% or at least about 20%, or that convert a significant proportion (e.g., at least about 10% or at least about 20%) of a lignin sample into fragments having a molecular weight of less than about 1500, preferably less than about 1000. Both the disproportionation reactions and the reduction methods described herein can be used to depolymerize lignin to a useful extent.
[0012] The disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates or lignin is carried out by cleaving a carbon-oxygen bond or a carbon-carbon bond in a
416272008740
catalytic disproportionation reaction. The catalytic reduction of carbon-oxygen bonds of organic substrates or lignin is carried out by cleaving a carbon-oxygen bond in a catalytic reduction reaction, by contacting lignin with a catalyst and a hydrogen atom source. The catalysts may be formed from a metal precursor such as ruthenium and a bidentate phosphine ligand. The catalysts may also be formed from a metal precursor such as ruthenium or nickel and a phosphine or carbene ligand. The catalysts may also be formed from a metal precursor such as vanadium and a ligand containing oxygen and/or nitrogen donor atoms such as imines, diimines, amines, diamines, phenols, bis-phenols, phenol-imines, or bis-phenol-imines. The lignin fragments produced following depolymerization may be further processed into fuels.
[0013] The invention further provides a method to produce a liquid or gaseous fuel, comprising any of the reactions disclosed herein to cleave bonds of lignin or of a
phenylpropanoid.
[0014] The invention further provides a composition comprising a lignin depolymerization product produced by any of the methods disclosed herein. The lignin depolymerization product may be a partially depolymerized lignin, or a phenylpropanoid (including dimers and trimers of phenylpropanoids), or a deoxygenated product formed by the reactions disclosed herein from a lignin or a phenylpropanoid. The invention further provides a fuel produced at least in part by any of the methods disclosed herein.
[0015] In one embodiment, the present invention provides a method of reducing an α-keto ether compound comprising: cleaving a carbon-oxygen bond between C2 and O2 of the α-keto ether compound of Formula 1 :
416272008740
wherein R1, R2, and R3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
wherein R2 is not hydrogen. As further discussed herein, the optionally substituted alkyl, aryl and heteroaryl groups can comprise a bond linking the group to a lignin or to a phenylpropanoid. In some embodiments, at least one of R1, R2 and R3 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
[0016] Note that in formulas 1, 2, 4, etc., some of the C and/or O atoms are depicted with a superscript number to facilitate identification of these atoms in the discussion. While some of the atoms, particularly C, throughout the specification may appear to lack an implicit H atom because of the way they are shown, it is to be understood that these formulas represent stable, neutral compounds having no open valences. Express depictions of certain H atoms are included to emphasize changing or retained features of the compounds, but unless otherwise indicated, the chemical structures depicted herein are intended to be stable, neutral species with fully occupied valences. A carbon atom such as C2 in formula 1 thus has an implicit H atom, even if it is not expressly shown.
416272008740
[0017] In the above reaction, the cleaving forms at least one product selected from the group consisting of: '
2 3
wherein C*-X is CX=O or C1H-OH. R1, R2, and R3 in these formulas are as described for Formula 1 above.
2
[0019] In other embodiments, the cleaving forms a product of Formula 3:
H
R2
Optionally, compounds of Formula 2 and Formula 3 may both be formed in such reactions.
[0020] The present invention also provides a method of disproportionating an β-hydroxy ether compound comprising:
cleaving a carbon-oxygen bond between C2 and O2 of the β-hydroxy ether compound of Formula 4:
wherein each R1, R2, and R3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
wherein R is not hydrogen.
[0021] In some embodiments of these compounds, at least one of R1, R2 and R3 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R3 is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid
[0022] In the above reaction, the cleaving forms at least one product selected from the group consisting of:
* H
-"Ny/" '
R1 -'CO R3 ,o '
H R2
5 6 . wherein Cl-X is CX=O or C1H-OH. Optionally, compounds of both Formula 5 and Formula 6 may be produced.
[0023] In some embodiments, the cleaving forms the product of Formula 5:
[0024] In other embodiments, the cleaving forms the product of Formula 6:
R:
[0025] In some embodiments, the cleaving occurs by tandem dehydrogenation and carbon- oxygen bond cleavage reactions. In certain embodiments, R1 and R2 are optionally substituted aryl and R3 is hydrogen. In some embodiments, at least one of R1, R2 and R3 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R3 is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
[0026] The present invention also provides a method of disproportionating a 1,3-diol compound comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the 1,3 diol compound of Formula 7:
7
416272008740 \Q
wherein R4, R5, and R6 are each independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, optionally substituted aryloxy.
[0027] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
8 9
X
1r Cl and p 1
R5
10 11 wherein C1 X is C=O or C1H-OH and C3-X is C=O or C3H-OH.
[0028] In some embodiments, the cleaving forms the product of Formula 8:
R4-<V
R5
8
Optionally, compounds of Formula 8 and Formula 9 may both be formed.
[0030] In some embodiments, the cleaving forms the product of Formula 10:
10
[0031] In some embodiments, the cleaving forms the product of Formula 11 :
X
R4'CiH
11
Optionally, compounds of both Formula 10 and Formula 11 may be formed.
[0032] In certain embodiments, additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
12 13 14
R4, R5 R6 and X in these formulas are as defined for Formulas 7-11.
[0033] In certain embodiments, R4 is optionally substituted aryl and R5 and R6 are hydrogen. In other embodiments, the cleaving occurs via tandem dehydrogenation and retro-aldol reactions.
[0034] The present invention also provides a method of disproportionating a glycerol β- arylether compound of Formula 15, comprising:
cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether compound of Formula 15:
416272008740 }2
OH OR
Ar1 R'
,02
Ar2
15 wherein Ar1 and Ar2 are optionally substituted aryl and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2, R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally substituted alkyl, or it is H. In some embodiments, R' is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar is optionally substituted phenyl.
[0035] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
16 17 wherein C1 X is C=O or C1HO-H.
16
[0037] In other embodiments, the cleaving forms the product of Formula 17:
416272008740 }3
Ar2OH
17
Optionally, compounds of Formula 16 and Formula 17 are both formed.
[0038] The present invention also provides a method of disproportionating a glycerol β- arylether compound of Formula 15, comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether compound of Formula 15:
15 wherein Ar1 and Ar2 are optionally substituted aryl groups and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2 , R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally substituted alkyl, or it is H. In some embodiments, R' is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar2 is optionally substituted phenyl.
[0039] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
18 19
X X
Hγc> R4
and
20 21 wherein C1 X is C=O or C1HOH and C3-X is C=O or CHOR.
[0040] The present invention also provides a method of disproportionating a glycerol β- arylether compound comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether compound of Formula 15; and
cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether compound of Formula 15:
15 wherein Ar1 and Ar2 are optionally substituted aryl groups and each R and R' is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2, R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally substituted alkyl, or it is H. In some embodiments, R' is H, OL,
416272008740 \$
Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar2 is optionally substituted phenyl.
[0041] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
16 17 18 19
20 21 22 23 wherein C1 X is C=O or C1H-OH and C3-X is C=O or CH-OR. In some embodiments, at least one of Ar1, Ar2, R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally substituted alkyl, or it is H. In some embodiments, R' is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar is optionally substituted phenyl. In some embodiments of these reactions, R' is H. In some embodiments, R is H.
[0042] In other embodiments, the cleaving forms the product of Formula 17:
Ar2OH
17
[0043] In certain embodiments, additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
17 24 25
[0044] In some embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[0045] In some embodiments of the foregoing reactions, at least one, and preferably at least two, of Ar1, Ar2, R and R' in Formula 15 represent a bond to lignin or to a phenylpropanoid. The product of these reactions can be a partially depolymerized lignin.
[0046] The present invention also provides a method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit of lignin in a catalytic disproportionation reaction.
[0047] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising:
cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether unit of lignin of Formula 26:
OH OR
Ar3 ψ R.
Ar4
26 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin. In some embodiments, at least one of Ar3, Ar4 , R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally
416272008740 \η
substituted alkyl, or it is H. In some embodiments, R' is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar4 is optionally substituted phenyl.
[0048] In some embodiments, the cleaving forms at least a product of Formula 27:
Ar4OH
27
[0049] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether unit of lignin of Formula 26:
OH OR
Ar3 ψ R.
Ar4
26 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin. In some embodiments, at least one of Ar3, Ar4 , R and R' comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R' is optionally substituted alkyl, or it is H. In some embodiments, R' is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar4 is optionally substituted phenyl.
[0050] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising:
416272008740 } g
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether unit of lignin of Formula 26;
cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether unit of lignin of Formula 26:
OH OR
Ar3 Y R'
Ar 44'°2
26 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
[0051] In some embodiments, the cleaving forms at least a product of Formula 27:
Ar4OH
27
[0052] In other embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[0053] The disproportionation reactions of the present reaction may be catalyzed by a metal- based catalyst. In some embodiments, the metal is selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. In some embodiments, the metal is selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal is
416272008740 \g
selected from the group consisting of ruthenium, nickel, and rhodium. In particular embodiments, the metal is ruthenium.
[0054] The disproportionation reactions of the present reaction may also be catalyzed by an organometallic catalyst. In some embodiments, the catalyst comprises at least one hydride and at least one carbonyl ligand on a metal center of the catalyst. In certain embodiments, the reactions are catalyzed by a catalyst formed under the reaction conditions from a metal precursor and optionally a ligand.
[0055] In some embodiments, the metal precursor is selected from the group consisting of [Ru3(CO)I2], [{Ru(cymene)Cl2}2], [(PPh3)4RuCl2], [Ru(PPh3MCO)(OTf)2(MeOH)],
[RuH2CO(PPh3)3], [Ru(TFA)2(CO)(PPh3),], [Ru(TFA)(PPh3)2(CO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(COd)2], and [RhCl(coe)2]2.
[0056] In some embodiments, the ligand is a phosphine ligand, which may be a
monophosphine such as triphenylphosphine or other triarylphosphines, including ones having substituted phenyl or aryl groups, or a diphosphine such as diphos or xantphos, e.g.,
diarylphosphino-linker-diarylphosphino compounds that have two diarylphosphino groups positioned to form bidentate complexes with metals such as Ru or Ni. The linker group in these compounds can be C2-C4 optionally substituted alkylene or heteroalkylene, or it can be a C5- C16 ring system that positions the diarylphosphines properly to provide a bidentate complex with Ru or Ni. In certain embodiments, the metal precursor is selected from the group consisting of [RuH2CO(PPh3)3], [Ru(TFA)2(CO)(PPh3)2], [Ru(TFA)(PPh3)2(CO)H], and
[RuH(TFA)(CO)(PPh3)3 and the ligand is (9,9-dimethylxanthene-4,5- diyl)Ws'(diphenylphosphine) .
416272008740 20
[0057] In some embodiments, the disproportionation reactions are carried out at a reaction temperature of 80-2500C. In some embodiments, the reactions are carried out in the presence of hydrogen or silane. In other embodiments, no external oxygen or silane is included. In some embodiments, the glycerol β-arylether unit is oxidized prior to the cleaving step. In many embodiments, catalyst compositions are formed under the reaction conditions.
[0058] Following the cleaving step, the methods of the present invention may further comprise hydrodeoxygenating the reaction products. In other embodiments, the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products. In some embodiments, a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
[0059] In one embodiment, the present invention provides a method of reducing an α-keto ether compound comprising:
cleaving a carbon-oxygen bond between C and O of the α-keto ether compound of Formula 1:
wherein R1, R2, and R3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
wherein R2 is not hydrogen. As further discussed herein, the optionally substituted alkyl, aryl and heteroaryl groups can comprise a bond linking the group to a lignin or to a phenylpropanoid. In some embodiments, at least one of R1, R2 and R3 comprises a bond to a
416272008740 21
lignin or a phenylpropanoid. In certain embodiments, R is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
[0060] Note that in formulas 1, 2, 4, etc., some of the C and/or O atoms are depicted with a superscript number to facilitate identification of these atoms in the discussion. While some of the atoms, particularly C, may appear to lack an implicit H atom because of the way they are shown, it is to be understood that these formulas represent stable, neutral compounds having no open valences. A carbon atom such as C in formula 1 thus has an implicit H atom, even if it is not expressly shown.
[0061] In the above reaction, the cleaving forms at least one product selected from the group consisting of:
Ri 'CγR3 and R2OH
H
2 3 wherein C*-X is CX=O or C1H-OH. R1, R2, and R3 in these formulas are as described for Formula 1 above.
2
[0063] In other embodiments, the cleaving forms the product of Formula 3:
416272008740 22
R2OH
3 .
Optionally, compounds of Formula 2 and Formula 3 may both be formed in such reactions.
[0064] The present invention also provides a method of disproportionating a β-hydroxy ether compound comprising:
4
wherein each R1, R2, and R3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
wherein R2 is not hydrogen.
[0065] In some embodiments of these compounds, at least one of R1, R2 and R3 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R3 is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid
[0066] In the above reaction, the cleaving forms at least one product selected from the group consisting of:
5 6 • wherein Cl-X is CX=O or C1H-OH. Optionally, compounds of both Formula 5 and Formula 6 may be produced.
5
[0068] In other embodiments, the cleaving forms the product of Formula 6:
R2OH
6
[0069] In some embodiments, the cleaving occurs by tandem dehydrogenation and carbon- oxygen bond cleavage reactions. In certain embodiments, R1 and R2 are optionally substituted aryl and R3 is hydrogen. In some embodiments, at least one of R1, R2 and R3 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R3 is optionally substituted alkyl, or it is H. In some embodiments, R3 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, R2 is optionally substituted aryl, or it is a bond to a lignin or a phenylpropanoid.
[0070] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
416272008740 24
X R'
Rrcyλ R4 and R2OH
H
wherein C1 X is C1O or C1HOH;
and wherein each R4 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl. Optionally, compounds of both Formula 7 and Formula 8 may be produced.
[0071] In some embodiments, the cleaving forms the product of Formula 7:
R
[0072] In other embodiments, the cleaving forms the product of Formula 8:
R2OH
8
[0073] In other embodiments, an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 9:
416272008740 25
R1, R2, and R4 are as defined for Formulas 4 and 7-8.
[0074] The present invention also provides a method of disproportionating a 1,3-diol compound comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the 1,3 diol compound of Formula 10:
10 wherein R5, R6, and R7 are each independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, and optionally substituted aryloxy.
[0075] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
1 1 12
u r3 and r i
^ R7 R5 H
R6
13 14 wherein C1 X is C=O or C1H-OH and C3-X is C=O or C3H-OH.
[0076] In some embodiments, the cleaving forms the product of Formula 11 :
1 1
[0077] In some embodiments, the cleaving forms the product of Formula 12: r3
H^R7
12
Optionally, compounds of Formula 11 and Formula 12 may both be formed.
[0078] In some embodiments, the cleaving forms the product of Formula 13:
X
HγCtR7
R6
13
14
Optionally, compounds of both Formula 13 and Formula 14 may be formed.
[0080] In certain embodiments, additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
15 16 17
416272008740 27
R5, R6, R7, and X in these formulas are as defined for Formulas 10-14. In certain embodiments, R5 is optionally substituted aryl and R6 and R7 are hydrogen. In other embodiments, the cleaving occurs via tandem dehydrogenation and retro-aldol reactions.
[0081] The present invention also provides a method of disproportionating a glycerol β- arylether compound of Formula 18, comprising:
cleaving a carbon-oxygen bond between C and O of the glycerol β-arylether compound of Formula 18:
OH OR8
r1 r3
,O2
Ar2
18 wherein Ar1 and Ar2 are optionally substituted aryl and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2, R8 and R9 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R9 is optionally substituted alkyl, or it is H. In some embodiments, R9 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar2 is optionally substituted phenyl.
[0082] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
19 20 .
416272008740 28
wherein Cl-X is C=O or C1HO-H. Optionally, compounds of Formula 19 and Formula 20 are both formed.
19
[0084] In other embodiments, the cleaving forms the product of Formula 20:
Ar2OH
20
[0085] In other embodiments, the cleaving forms at least one product selected from the group consisting of:
21 22 wherein C1 X is C1O or C1HOH.
21
[0087] In some embodiments, the cleaving forms the product of Formula 22:
416272008740 29
Ar2OH
22
[0088] In other embodiments, an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 23:
23
[0089] The present invention also provides a method of disproportionating a glycerol β- arylether compound of Formula 18, comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β- arylether compound of Formula 18:
18 ;
wherein Ar1 and Ar2 are optionally substituted aryl groups and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2 , R8 and R9 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R9 is optionally substituted alkyl, or it is H. In some embodiments, R9 is H, OL,
416272008740 3Q
Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar2 is optionally substituted phenyl.
[0090] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
24 25
26 27 wherein C1 X is C=O or C1HOH and C3-X is C=O or CHOR8.
[0091] The present invention also provides a method of disproportionating a glycerol β- arylether compound comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β- arylether compound of Formula 18; and
cleaving a carbon-oxygen bond between C and O of the glycerol β-arylether compound of Formula 18:
18 ;
416272008740 1, 1
wherein Ar1 and Ar2 are optionally substituted aryl groups and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl. In some embodiments, at least one of Ar1, Ar2, R8 and R9 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R9 is optionally substituted alkyl, or it is H. In some embodiments, R9 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar is optionally substituted phenyl.
[0092] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
19 20 24 25
26 27 28 29 wherein C1 X is C=O or C1H-OH and C3-X is C=O or CH-OR8. In some embodiments, at least one of Ar1, Ar2, R8 and R9 comprises a bond to a lignin or a
phenylpropanoid. In certain embodiments, R9 is optionally substituted alkyl, or it is H. In some embodiments, R9 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar2 is optionally substituted phenyl. In some embodiments, R8 is H. In some embodiments, R9 is H.
[0093] In other embodiments, the cleaving forms the product of Formula 20:
416272008740 32
Ar2OH
20
[0094] In certain embodiments, additional products are formed by reactions other than the cleaving reaction, the additional products selected from the group consisting of:
20 30 31
[0095] In some embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[0096] In some embodiments of the foregoing reactions, at least one, and preferably at least two, of Ar1, Ar2, R8 and R9 in Formula 18 represent a bond to lignin or to a phenylpropanoid. The product of these reactions can be a partially depolymerized lignin.
[0097] The present invention also provides a method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit or a diphenyl ether linkage of lignin in a catalytic disproportionation reaction, using any of the reactions disclosed herein.
[0098] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising:
cleaving a carbon-oxygen bond between C and O of the glycerol β-arylether unit of lignin of Formula 32:
416272008740 33
OH OR1 0
/Clx ^C3
Ar3 C2 V
Ar 44'°2
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin. In some embodiments, at least one of Ar3, Ar4 , R10 and R11 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R11 is optionally substituted alkyl, or it is H. In some embodiments, R11 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar4 is optionally substituted phenyl.
[0099] In some embodiments, the cleaving forms at least a product of Formula 33:
Ar4OH
33
[00100] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising: cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β- arylether unit of lignin of Formula 32:
OH OR1 0
/Clx ^C3
Ar3 C2 V1
Ar 44'°2
32
416272008740 34
wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin. In some embodiments, at least one of Ar3, Ar4 , R10 and R11 comprises a bond to a lignin or a phenylpropanoid. In certain embodiments, R11 is optionally substituted alkyl, or it is H. In some embodiments, R11 is H, OL, Me, CH2OH, CH2L, or CH2OL, where L represents a bond to lignin or to a phenylpropanoid. In some preferred embodiments, Ar4 is optionally substituted phenyl.
[00101] The present invention also provides a method of disproportionating a glycerol β- arylether unit of lignin comprising:
cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β- arylether unit of lignin of Formula 32;
cleaving a carbon-oxygen bond between C and O of the glycerol β-arylether unit of lignin of Formula 32:
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin.
[00102] In some embodiments, the cleaving forms at least a product of Formula 33:
416272008740 35
Ar4OH
33
[00103] In other embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[00104] The disproportionation reactions of the present reaction may be catalyzed by a metal- based catalyst. In some embodiments, the metal is selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. In some embodiments, the metal is selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal is selected from the group consisting of ruthenium, nickel, and rhodium. In particular
embodiments, the metal is ruthenium. In other particular embodiments, the metal is vanadium.
[00105] The disproportionation reactions of the present reaction may also be catalyzed by an organometallic catalyst. In some embodiments, the catalyst comprises at least one hydride and at least one carbonyl ligand on a metal center of the catalyst. In certain embodiments, the reactions are catalyzed by a catalyst formed under the reaction conditions from a metal precursor and optionally a ligand.
[00106] In some embodiments, the metal precursor is selected from the group consisting of [Ru3(CO)I2], [{Ru(cymene)Cl2}2], [(PPh3)4RuCl2], [Ru(PPh3MCO)(OTf)2(MeOH)],
[RuH2CO(PPh3),], [Ru(TFA)2(CO)(PPh3),], [Ru(TFA)(PPh3)2(CO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(COd)2], and [RhCl(coe)2]2.
416272008740 35
[00107] In some embodiments, the ligand is a phosphine ligand, which may be a monophosphine such as triphenylphosphine, or a diphosphine such as diphos or xantphos. In certain embodiments, the metal precursor is selected from the group consisting of
[RuH2CO(PPh3)3], [Ru(TFA)2(CO)(PPh3)2], [Ru(TFA)(PPh3)2(CO)H], and
[RuH(TFA)(CO)(PPh3)3] and the ligand is (9,9-dimethylxanthene-4,5- diyl)Ws'(diphenylphosphine).
[00108] In some embodiments, the cleaving occurs via a disproportionation-elimination reaction. In certain embodiments, the metal-based catalyst that cleaves via disproportionation- elimination is vanadium. In some embodiments, the catalyst is formed from a vanadium metal precursor and optionally a ligand under the reaction conditions. The vanadium metal precursors used may include, for example but not limited to [VOSO4-XH2O], [VO(acac)2], and [VO(Oz- Pr)3]. The ligand may be a phenol-imine or bis-phenol-imine ligand. Other vanadium catalysts that may be used for the cleaving reaction include pre-formed phenol-imine or bis-phenol-imine vanadium catalysts selected from the group consisting of:
416272008740 37
[00109] In some embodiments, the disproportionation reactions are carried out at a reaction temperature of 80-2500C. In some embodiments, the reactions are carried out in the presence of hydrogen, oxygen, or a silane or mixtures of two or more of these components. In other embodiments, no external hydrogen, oxygen, or silane is included. In some embodiments, the glycerol β-arylether unit is oxidized prior to the cleaving step. In many embodiments, catalyst compositions are formed under the reaction conditions.
[00110] Following the cleaving step, the methods of the present invention may further comprise hydrodeoxygenating the reaction products. In other embodiments, the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products. In some embodiments, a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
[00111] The present invention also provides a method of degrading lignin comprising:
cleaving a carbon-oxygen bond between C and O of a glycerol β-arylether unit of lignin of Formula 32:
OH OR1 0
Ar3 C2 V1
Ar 44'°2
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin;
and wherein the cleaving is mediated by a catalyst comprising ruthenium. In some embodiments, the catalyst further comprises at least one phosphine ligand.
416272008740 3g
[00112] The present invention also provides a method of degrading lignin comprising:
cleaving a carbon-oxygen bond between C2 and O2 of a glycerol β-arylether unit of lignin of Formula 32:
OH OR1 0
Ar3 c R11
Ar4
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin;
and wherein the cleaving is mediated by a catalyst comprising vanadium. In some embodiments, the catalyst further comprises at least one phenol-imine ligand.
[00113] The present invention also provides a method of depolymerizing lignin comprising: cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid of lignin in a catalytic disproportionation reaction. In some embodiments, the carbon-oxygen bond is between C2 and O2 of a glycerol β-arylether unit of lignin:
OH OR
ci
Ar3
,O2
Ar4 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a
416272008740 39
phenylpropanoid unit of lignin. In some embodiments, the cleaving forms one or more products, the one or more products comprising Ar4OH.
[00114] In some embodiments, the carbon-carbon bond is between C1 and C2 and/or C2 and C3 of a glycerol β-arylether unit of lignin:
?H ?R
ci
Ar3
,O2
Ar4 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
[00115] In some embodiments, the carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether unit of lignin and the carbon-oxygen bond between C2 and O2 of the glycerol β-arylether unit of lignin are cleaved:
wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin. In some embodiments, the cleaving forms one or more products, the one or more products comprising Ar4OH.
[00116] In some embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions. In
416272008740 40
other embodiments, the cleaving is catalyzed by a metal-based catalyst. In some embodiments, the metal-based catalyst comprises a metal selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. In some embodiments, the metal-based catalyst comprises a metal selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium. In certain embodiments, the metal- based catalyst comprises a metal selected from the group consisting of ruthenium, nickel, and rhodium. In particular embodiments, the metal is ruthenium.
[00117] In some embodiments, the cleaving is catalyzed by an organometallic catalyst. In other embodiments, the cleaving is catalyzed by a catalyst comprising a hydride and carbonyl ligand. In some embodiments, the cleaving is catalyzed by a catalyst formed from a metal precursor and optionally a ligand under the reaction conditions. In some embodiments, the metal precursor is selected from the group consisting of [Ru3(CO)I2], [{Ru(cymene)Cl2}2],
[(PPhS)4RuCl2], [Ru(PPhS)2(CO)(OTf)2(MeOH)], [RuH2CO(PPh3)3], [Ru(TFA)2(CO)(PPh3)2], [Ru(TFA)(PPh3)2(CO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(cod)2], and [RhCl(coe)2]2. In some embodiments, the ligand is a phosphine ligand. In certain embodiments, the metal precursor is selected from the group consisting of [RuH2CO(PPh3)3], [Ru(TF A)2(CO)(PPh3)2],
[Ru(TFA)(PPh3MCO)H], and [RuH(TFA)(CO)(PPh3)3 and the ligand is (9,9-dimethylxanthene- 4,5-diyl)Z?/i'(diphenylphosphine).
[00118] In some embodiments, the cleaving is carried out at a reaction temperature of 80- 25O0C. In certain embodiments, the cleaving is carried out in the presence of hydrogen. In certain embodiments, the cleaving is carried out in the presence of a silane. In some
416272008740 \\
embodiments, the cleaving is carried out in the presence of an acid. In certain embodiments, the acid is selected from the group consisting of AlX3 where X = tertiary alkoxide, phenoxide, and halogen; TiX4 where X = tertiary alkoxide, phenoxide, and halogen; BX3 where X = F, Br;
organic acids X-CO2H where X = CF3, CH3, aryl; and sulfonic acids X-SO3H where X = Me, aryl.
[00119] Following the cleaving step, the methods of the present invention may further comprise hydrodeoxygenating the reaction products. In other embodiments, the methods of the present invention may also further comprise cracking and/or hydrogenating the reaction products. In some embodiments, a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps. In some embodiments, the glycerol β-arylether unit is oxidized prior to the cleaving step.
[00120] The present invention also provides a method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit of lignin in a catalytic disproportionation reaction
wherein the cleaving is catalyzed by a metal-based catalyst comprising vanadium.
[00121] In some embodiments the carbon-oxygen bond is between C2 and O2 of a glycerol β- arylether unit of lignin:
OH OR
Ar3 ψ R.
Ar4 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a
416272008740 42
phenylpropanoid unit of lignin. In certain embodiments, the cleaving occurs via a disproportionation-elimination reaction.
[00122] In some embodiments, the metal-based catalyst comprising vanadium is formed from a vanadium precursor and optionally a ligand under the reaction conditions. In certain embodiments, the vanadium precursor is selected from the group consisting of [VOSO4-XH2O], [VO(acac)2], [VO(OZ-Pr)3], and mixtures thereof. In certain embodiments, the ligand is a phenol-imine or bis-phenol-imine ligand. In some embodiments, the cleaving is catalyzed by a pre-formed phenol-imine or bis-phenol-imine vanadium catalyst. In some embodiments, the preformed phenol-imine or bis-phenol-imine vanadium catalyst is selected from the group consisting of:
and mixtures thereof.
[00123] The methods of the present invention also provide a method of depolymerizing lignin comprising:
416272008740 43
cleaving a carbon-oxygen bond of lignin in a catalytic reduction reaction, by contacting lignin with a catalyst and a hydrogen atom source.
[00124] In some embodiments, the carbon-oxygen bond comprises a diaryl, alkyl aryl, or benzyl alkyl, or benzyl aryl ether linkage.
[00125] In some embodiments, the cleaving is catalyzed by a metal-based catalyst comprising nickel. In some embodiments, the metal-based catalyst comprising nickel is formed from a nickel precursor and optionally a ligand under the reaction conditions. In certain embodiments, the nickel precursor is selected from the group consisting of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In some preferred embodiments, the nickel precursor is Ni(COD)2 or Ni(acac)2. In some embodiments, the ligand:nickel precursor ratio is approximately 2:1. In certain embodiments, the ligand is a carbene ligand (e.g., N-heterocyclic carbene) or a phosphine ligand. In some embodiments, the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy3)3). In certain embodiments, the ligand is an N-heterocyclic carbene ligand. The N- heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ. The salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion. In some embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SImAd HBF4 SImPr HBF4 SImBu HBF4 Bu Im HBF4
[00126] and mixtures thereof. In some preferred embodiments, the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene. In some preferred embodiments, the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMes HBF,
[00127] and mixtures thereof. In other preferred embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI IPrMe HCI ; and mixtures thereof.
[00128] In some embodiments, the cleaving is catalyzed by a pre-formed N-heterocyclic carbene nickel catalyst. In some embodiments, the cleaving is carried out at a reaction temperature of 80-2500C.
[00129] The cleaving step in the catalytic reduction reaction is generally carried out in the presence of a hydrogen atom source, the hydrogen atom source selected from the group consisting of hydrogen, a silane, diisobutylaluminum hydride (DIBAL), lithium tή-tert- butoxyalumnium hydride (LiAl(CyBu)3H), or mixtures thereof. In certain embodiments, the silane is triethylsilane (Et3SiH) or te/t-butyldimethyl silane (^BuMe2SiH). In certain preferred embodiments, the hydrogen atom source is dihydrogen.
416272008740 46
[00130] The cleaving step in the catalytic reduction reaction is generally carried out in the presence of an optional base. In some embodiments, the base is selected from the group consisting of sodium te/t-butoxide (YBuONa), sodium te/t-pentoxide (YPentONa), sodium iso- propoxide (/PrONa), lithium te/t-butoxide (YBuOLi), sodium methoxide (MeONa), potassium te/t-butoxide (^BuOK), cesium fluoride (CsF), and cesium carbonate (CS2CO3), and mixtures thereof. In certain embodiments, the base is selected from the group consisting of sodium tert- butoxide (^BuONa), sodium te/t-pentoxide (^PentONa), sodium /so-propoxide (/PrONa), and mixtures thereof. In some embodiments, an excess of base may be used in the catalytic reduction reactions. In some embodiments, where the reductive C-O bond cleavage is catalyzed by
Ni(COD)2 without adding any other ancillary ligands, it is preferable to use a base.
[00131] In some embodiments, the cleaving has a higher selectivity for aryl-carbon-oxygen bonds over alkyl-carbon oxygen bonds in lignin.
[00132] In some embodiments, the cleaving is catalyzed by a metal-based catalyst comprising nickel and an N-heterocyclic carbene ligand in the presence of a hydrogen atom source and a base.
[00133] Following the cleaving step of the catalytic reduction reaction, the methods of the present invention may further comprise hydrodeoxygenating the reaction products. In other embodiments, the methods of the present invention may further comprise cracking and/or hydrogenating the reaction products. In some embodiments, a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
[00134] The methods of the present invention also provide a method to cleave a diaryl ether linkage comprising contacting a diaryl ether with a nickel catalyst and a hydrogen donor in the presence of a base. In some embodiments, the diaryl ether is an optionally substituted diphenyl
416272008740 47
ether. In some embodiments, the nickel catalyst is formed from a nickel precursor and optionally a ligand under the reaction conditions. In certain embodiments, the nickel precursor is selected from the group consisting of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In some preferred embodiments, the nickel precursor is Ni(COD)2 or Ni(acac)2. In some embodiments, the ligand:nickel precursor ratio is approximately 2:1. In certain embodiments, the ligand is a carbene ligand (e.g., N- heterocyclic carbene) or a phosphine ligand. In some embodiments, the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy3)3). In certain embodiments, the ligand is an N-heterocyclic carbene ligand. The N-heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ. The salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion. In some embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SImAd HBF4 SImPr HBF4 SImBu HBF4 Bu Im HBF4
[00135] and mixtures thereof. In some preferred embodiments, the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene. In some preferred embodiments, the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMes HBF,
[00136] and mixtures thereof. In other preferred embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI IPrMΘ HCI ; and mixtures thereof.
[00137] In some embodiments, the cleaving reaction is catalyzed by a pre-formed N- heterocyclic carbene nickel catalyst. In some embodiments, the cleaving reaction is carried out at a reaction temperature of 80-2500C.
[00138] The present invention also provides compositions comprising lignin and a metal- based catalyst. In some embodiments, the metal-based catalyst is formed from a metal precursor and optionally a ligand under the reaction conditions. In some embodiments, the metal precursor comprises a metal selected from the group consisting of ruthenium, rhodium, vanadium, nickel, and mixtures thereof. In some embodiments, the metal precursor is selected from the group consisting Of [Ru3(CO)12], [{Ru(cymene)Cl2}2], [(PPh3)4RuCl2],
416272008740 50
[Ru(PPh3)I(CO)(OTf)2(MeOH)] , [RuH2CO(PPh3)3] , [Ru(TFA)2(CO)(PPh3)2] ,
[Ru(TFA)(PPh3)2(CO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(cod)2], [RhCl(coe)2]2, [VOSO4 XH2O], [VO(acac)2], [VO(OZ-Pr)3], Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In certain embodiments, the metal precursor comprises ruthenium and the ligand is a phosphine ligand. In certain embodiments, the phosphine ligand is (9,9-dimethylxanthene-4,5-diyl)Ws(diphenylphosphine). In certain embodiments, the metal precursor comprises vanadium and the ligand is a phenol-imine or bis- phenol-imine ligand. In certain embodiments, the metal precursor comprises nickel and the ligand is a phosphine or carbene ligand. In certain embodiments, the carbene ligand is an N- heterocyclic carbene ligand. In certain embodiments, the metal-based catalyst is a pre-formed catalyst. In certain embodiments, the pre-formed catalyst comprises ruthenium and a phosphine ligand. In certain embodiments, the pre-formed catalyst comprises vanadium and a phenol-imine or bis-phenol-imine ligand. In certain embodiments, the pre-formed catalyst comprises nickel and a phosphine or carbene ligand.
DETAILED DESCRIPTION
[00139] The following description sets forth exemplary methods, parameters and the like. It should be recognized, however, that such description is not intended as a limitation on the scope of the present invention but is instead provided as a description of exemplary embodiments. From these, a person of ordinary skill would be able to practice the invention without undue experimentation .
1. Definitions
[00140] As used herein, the term "lignin" refers to lignin in lignocellulosic biomass, purified lignin, or lignin fragments that are produced, for example from the pyrolysis of lignin. The
416272008740 5 }
foregoing reactions may be used to depolymerize or partially depolymerize lignin. Lignin comprises polymerized and/or cross-linked phenylpropanoids; for purposes of the invention, a lignin typically comprises at least four phenylpropanoid units linked together.
[00141] As used herein, the term "phenylpropanoid" refers to organic compounds produced biosynthetically by plants from phenylalanine, which comprise a phenyl group having an optionally substituted propyl group or propenyl group as one substituent on the phenyl. The phenyl group may be further substituted, typically with 1-3 groups. In some embodiments, these substituents on phenyl are independently selected from -OH, -OMe, or Me, and in some embodiments one of the substituents is a link to another phenylpropanoid, which link may be a covalent bond, or -O- . Phenylpropanoid compounds may include, for example, coumaryl alcohol, guaiacyl alcohol, and syringyl alcohol, as well as dimeric and trimeric versions of any one or a combination of these. Polymers having over 4 phenylpropanoids covalently linked together are referred to herein as lignins.
[00142] As used herein, the term "fuel" refers to a composition comprising a compound, containing at least one carbon-hydrogen bond, which produces heat and power when burned.
Fuel may be produced using plant-derived biomass as a feedstock, for example from the lignin biopolymer of lignocellulose. Fuel may also contain more than one type of compound and includes mixtures of compounds.
[00143] As used herein, the term "transportation fuel" refers to a fuel that is suitable for use as a power source for transportation vehicles.
[00144] As used herein, the terms "alkyl," "alkenyl" and "alkynyl" include straight-chain, branched-chain and cyclic monovalent hydrocarbyl radicals, and combinations of these, which contain only C and H when they are unsubstituted. Examples include methyl, ethyl, isobutyl,
416272008740 52
cyclohexyl, cyclopentylethyl, 2-propenyl, 3-butynyl, and the like. The total number of carbon atoms in each such group is sometimes described herein, e.g., when the group can contain up to ten carbon atoms it can be represented as 1-lOC or as Cl-ClO or Cl-10. When heteroatoms (N, O and S typically) are allowed to replace carbon atoms as in heteroalkyl groups, for example, the numbers describing the group, though still written as e.g. C1-C6, represent the sum of the number of carbon atoms in the group plus the number of such heteroatoms that are included as replacements for carbon atoms in the ring or chain being described.
[00145] Typically, the alkyl, alkenyl and alkynyl substituents of the invention contain 1-lOC (alkyl) or 2- 1OC (alkenyl or alkynyl). Preferably they contain 1-8C (alkyl) or 2-8C (alkenyl or alkynyl). Sometimes they contain 1-4C (alkyl) or 2-4C (alkenyl or alkynyl). A single group can include more than one type of multiple bond, or more than one multiple bond; such groups are included within the definition of the term "alkenyl" when they contain at least one carbon-carbon double bond, and are included within the term "alkynyl" when they contain at least one carbon- carbon triple bond.
[00146] Alkyl, alkenyl and alkynyl groups are often substituted to the extent that such substitution makes sense chemically. Typical substituents include, but are not limited to, halo, =0, =N-CN, =N-0R, =NR, OR, NR2, SR, SO2R, SO2NR2, NRSO2R, NRCONR2, NRCOOR, NRCOR, CN, COOR, CONR2, 0OCR, COR, and NO2, wherein each R is independently H, Cl- C8 alkyl, C2-C8 heteroalkyl, C3-C8 heterocyclyl, C4-C10 heterocyclyclalkyl, C1-C8 acyl, C2- C8 heteroacyl, C2-C8 alkenyl, C2-C8 heteroalkenyl, C2-C8 alkynyl, C2-C8 heteroalkynyl, C6- ClO aryl, or C5-C10 heteroaryl, and each R is optionally substituted with halo, =0, =N-CN, =N- OR', =NR', OR', NR'2, SR', SO2R', SO2NR'2, NR5SO2R', NR'C0NR'2, NR'COOR',
NR'COR', CN, COOR', C0NR'2, 0OCR', COR', and NO2, wherein each R' is independently
416272008740 53
H, C1-C8 alkyl, C2-C8 heteroalkyl, C3-C8 heterocyclyl, C4-C10 heterocyclyclalkyl, C1-C8 acyl, C2-C8 heteroacyl, C6-C10 aryl or C5-C10 heteroaryl. Alkyl, alkenyl and alkynyl groups can also be substituted by C1-C8 acyl, C2-C8 heteroacyl, C6-C10 aryl or C5-C10 heteroaryl, each of which can be substituted by the substituents that are appropriate for the particular group. Where a substituent group contains two R or R' groups on the same or adjacent atoms (e.g., - NR2, or -NR-C(O)R), the two R or R' groups can optionally be taken together with the atoms in the substituent group to which the are attached to form a ring having 5-8 ring members, which can be substituted as allowed for the R or R' itself, and can contain an additional heteroatom (N, O or S) as a ring member.
[00147] "Heteroalkyl," "heteroalkenyl," and "hetero alkynyl" and the like are defined similarly to the corresponding hydrocarbyl (alkyl, alkenyl and alkynyl) groups, but the 'hetero' terms refer to groups that contain 1-3 O, S or N heteroatoms or combinations thereof within the backbone residue; thus at least one carbon atom of a corresponding alkyl, alkenyl, or alkynyl group is replaced by one of the specified heteroatoms to form a heteroalkyl, heteroalkenyl, or
heteroalkynyl group. The typical and preferred sizes for heteroforms of alkyl, alkenyl and alkynyl groups are generally the same as for the corresponding hydrocarbyl groups, and the substituents that may be present on the heteroforms are the same as those described above for the hydrocarbyl groups. For reasons of chemical stability, it is also understood that, unless otherwise specified, such groups do not include more than two contiguous heteroatoms except where an oxo group is present on N or S as in a nitro or sulfonyl group.
[00148] While "alkyl" as used herein includes cycloalkyl and cycloalkylalkyl groups, the term "cycloalkyl" may be used herein to describe a carbocyclic non-aromatic group that is connected via a ring carbon atom, and "cycloalkylalkyl" may be used to describe a carbocyclic non-
416272008740 54
aromatic group that is connected to the molecule through an alkyl linker. Similarly, "heterocyclyl" may be used to describe a non-aromatic cyclic group that contains at least one heteroatom as a ring member and that is connected to the molecule via a ring atom, which may be C or N; and "heterocyclylalkyl" may be used to describe such a group that is connected to another molecule through a linker. The sizes and substituents that are suitable for the cycloalkyl, cycloalkylalkyl, heterocyclyl, and heterocyclylalkyl groups are the same as those described above for alkyl groups As used herein, these terms also include rings that contain a double bond or two, as long as the ring is not aromatic.
[00149] As used herein, "acyl" encompasses groups comprising an alkyl, alkenyl, alkynyl, aryl or arylalkyl radical attached at one of the two available valence positions of a carbonyl carbon atom, and heteroacyl refers to the corresponding groups wherein at least one carbon other than the carbonyl carbon has been replaced by a heteroatom chosen from N, O and S. Thus heteroacyl includes, for example, -C(=O)OR and -Q=C))NR2 as well as -C(=O)-heteroaryl.
[00150] Acyl and heteroacyl groups are bonded to any group or molecule to which they are attached through the open valence of the carbonyl carbon atom. Typically, they are C1-C8 acyl groups, which include formyl, acetyl, pivaloyl, and benzoyl, and C2-C8 heteroacyl groups, which include methoxyacetyl, ethoxycarbonyl, and 4-pyridinoyl. The hydrocarbyl groups, aryl groups, and heteroforms of such groups that comprise an acyl or heteroacyl group can be substituted with the substituents described herein as generally suitable substituents for each of the corresponding component of the acyl or heteroacyl group.
[00151] "Aromatic" moiety or "aryl" moiety refers to a monocyclic or fused bicyclic moiety having the well-known characteristics of aromaticity; examples include phenyl and naphthyl. Phenyl (optionally substituted) is sometimes selected for the aryl groups of Formulas 1-27
416272008740 55
herein. Phenyl is sometimes substituted with an optionally substituted propyl or propenyl group, to provide a phenylpropanoid. Typically a phenylpropanoid has its phenyl group further substituted with 1-3 hydroxy and/or methoxy groups, and either the propyl / propenyl or a hydroxy group on the phenyl can be linked to another phenylpropanoid.
[00152] Similarly, "heteroaromatic" and "heteroaryl" refer to such monocyclic or fused bicyclic ring systems that contain as ring members one or more heteroatoms selected from O, S and N. The inclusion of a heteroatom permits aromaticity in 5-membered rings as well as 6-membered rings. Typical heteroaromatic systems include monocyclic C5-C6 aromatic groups such as pyridyl, pyrimidyl, pyrazinyl, thienyl, furanyl, pyrrolyl, pyrazolyl, thiazolyl, oxazolyl, and imidazolyl and the fused bicyclic moieties formed by fusing one of these monocyclic groups with a phenyl ring or with any of the heteroaromatic monocyclic groups to form a C8-C10 bicyclic group such as indolyl, benzimidazolyl, indazolyl, benzotriazolyl, isoquinolyl, quinolyl, benzothiazolyl, benzofuranyl, pyrazolopyridyl, quinazolinyl, quinoxalinyl, cinnolinyl, and the like. Any monocyclic or fused ring bicyclic system that has the characteristics of aromaticity in terms of electron distribution throughout the ring system is included in this definition. It also includes bicyclic groups where at least the ring which is directly attached to the remainder of the molecule has the characteristics of aromaticity. Typically, the ring systems contain 5-12 ring member atoms. Preferably the monocyclic heteroaryls contain 5-6 ring members, and the bicyclic heteroaryls contain 8-10 ring members.
[00153] Aryl and heteroaryl moieties may be substituted with a variety of substituents including C1-C8 alkyl, C2-C8 alkenyl, C2-C8 alkynyl, C3-C8 cycloalkyl, C5-C12 aryl, C1-C8 acyl, and heteroforms of these, each of which can itself be further substituted; other substituents for aryl and heteroaryl moieties include halo, OR, NR2, SR, SO2R, SO2NR2, NRSO2R,
416272008740 55
NRCONR2, NRCOOR, NRCOR, CN, COOR, CONR2, OOCR, COR, and NO2, wherein each R is independently H, C1-C8 alkyl, C2-C8 heteroalkyl, C2-C8 alkenyl, C2-C8 heteroalkenyl, C2- C8 alkynyl, C2-C8 heteroalkynyl, C3-C8 heterocyclyl, C4-C10 heterocyclyclalkyl, C6-C10 aryl, C5-C10 heteroaryl, C7-C12 arylalkyl, or C6-C12 heteroarylalkyl, and each R is optionally substituted as described above for alkyl groups. Where a substituent group contains two R or R' groups on the same or adjacent atoms (e.g., -NR2, or -NR-C(O)R), the two R or R' groups can optionally be taken together with the atoms in the substituent group to which the are attached to form a ring having 5-8 ring members, which can be substituted as allowed for the R or R' itself, and can contain an additional heteroatom (N, O or S) as a ring member. The substituent groups on an aryl or heteroaryl group may of course be further substituted with the groups described herein as suitable for each type of such substituents or for each component of the substituent. Thus, for example, an arylalkyl substituent may be substituted on the aryl portion with substituents described herein as typical for aryl groups, and it may be further substituted on the alkyl portion with substituents described herein as typical or suitable for alkyl groups.
[00154] Similarly, "arylalkyl" and "heteroarylalkyl" refer to aromatic and heteroaromatic ring systems that are bonded to their attachment point through a linking group such as an alkylene, including substituted or unsubstituted, saturated or unsaturated, cyclic or acyclic linkers.
Typically the linker is C1-C8 alkyl or a hetero form thereof. These linkers may also include a carbonyl group, thus making them able to provide substituents as an acyl or heteroacyl moiety. An aryl or heteroaryl ring in an arylalkyl or heteroarylalkyl group may be substituted with the same substituents described above for aryl groups. Preferably, an arylalkyl group includes a phenyl ring optionally substituted with the groups defined above for aryl groups and a C1-C4 alkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl groups or heteroalkyl
416272008740 57
groups, where the alkyl or heteroalkyl groups can optionally cyclize to form a ring such as cyclopropane, dioxolane, or oxacyclopentane. Similarly, a heteroarylalkyl group preferably includes a C5-C6 monocyclic heteroaryl group that is optionally substituted with the groups described above as substituents typical on aryl groups and a C1-C4 alkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl groups or heteroalkyl groups, or it includes an optionally substituted phenyl ring or C5-C6 monocyclic heteroaryl and a C1-C4 heteroalkylene that is unsubstituted or is substituted with one or two C1-C4 alkyl or heteroalkyl groups, where the alkyl or heteroalkyl groups can optionally cyclize to form a ring such as cyclopropane, dioxolane, or oxacyclopentane.
[00155] Where an arylalkyl or heteroarylalkyl group is described as optionally substituted, the substituents may be on either the alkyl or heteroalkyl portion or on the aryl or heteroaryl portion of the group. The substituents optionally present on the alkyl or heteroalkyl portion are the same as those described above for alkyl groups generally; the substituents optionally present on the aryl or heteroaryl portion are the same as those described above for aryl groups generally.
[00156] "Arylalkyl" groups as used herein are hydrocarbyl groups if they are unsubstituted, and are described by the total number of carbon atoms in the ring and alkylene or similar linker. Thus a benzyl group is a C7-arylalkyl group, and phenylethyl is a C8-arylalkyl.
[00157] "Heteroarylalkyl" as described above refers to a moiety comprising an aryl group that is attached through a linking group, and differs from "arylalkyl" in that at least one ring atom of the aryl moiety or one atom in the linking group is a heteroatom selected from N, O and S. The heteroarylalkyl groups are described herein according to the total number of atoms in the ring and linker combined, and they include aryl groups linked through a heteroalkyl linker; heteroaryl groups linked through a hydrocarbyl linker such as an alkylene; and heteroaryl groups linked
416272008740 5g
through a heteroalkyl linker. Thus, for example, C7-heteroarylalkyl would include pyridylmethyl, phenoxy, and N-pyrrolylmethoxy.
[00158] "Alkylene" as used herein refers to a divalent hydrocarbyl group; because it is divalent, it can link two other groups together. Typically it refers to -(CH2)n- where n is 1-8 and preferably n is 1-4, though where specified, an alkylene can also be substituted by other groups, and can be of other lengths, and the open valences need not be at opposite ends of a chain. Thus -CH(Me)- and -C(Me)2- may also be referred to as alkylenes, as can a cyclic group such as cyclopropan-l,l-diyl. Where an alkylene group is substituted, the substituents include those typically present on alkyl groups as described herein.
[00159] In general, any alkyl, alkenyl, alkynyl, acyl, or aryl or arylalkyl group or any heteroform of one of these groups that is contained in a substituent may itself optionally be substituted by additional substituents. The nature of these substituents is similar to those recited with regard to the primary substituents themselves if the substituents are not otherwise described. Thus, where an embodiment of, for example, R7 is alkyl, this alkyl may optionally be substituted by the remaining substituents listed as embodiments for R7 where this makes chemical sense, and where this does not undermine the size limit provided for the alkyl per se; e.g., alkyl substituted by alkyl or by alkenyl would simply extend the upper limit of carbon atoms for these
embodiments, and is not included. However, alkyl substituted by aryl, amino, alkoxy, =0, and the like would be included within the scope of the invention, and the atoms of these substituent groups are not counted in the number used to describe the alkyl, alkenyl, etc. group that is being described. Where no number of substituents is specified, each such alkyl, alkenyl, alkynyl, acyl, or aryl group may be substituted with a number of substituents according to its available
416272008740 59
valences; in particular, any of these groups may be substituted with fluorine atoms at any or all of its available valences, for example.
[00160] "Heteroform" as used herein refers to a derivative of a group such as an alkyl, aryl, or acyl, wherein at least one carbon atom of the designated carbocyclic group has been replaced by a heteroatom selected from N, O and S. Thus the heteroforms of alkyl, alkenyl, alkynyl, acyl, aryl, and arylalkyl are heteroalkyl, heteroalkenyl, heteroalkynyl, heteroacyl, heteroaryl, and heteroarylalkyl, respectively. It is understood that no more than two N, O or S atoms are ordinarily connected sequentially, except where an oxo group is attached to N or S to form a nitro or sulfonyl group.
[00161] "Optionally substituted" as used herein indicates that the particular group or groups being described may have no non-hydrogen substituents, or the group or groups may have one or more non-hydrogen substituents. If not otherwise specified, the total number of such
substituents that may be present is equal to the number of H atoms present on the unsubstituted form of the group being described. Where an optional substituent is attached via a double bond, such as a carbonyl oxygen (=0), the group takes up two available valences, so the total number of substituents that may be included is reduced according to the number of available valences.
[00162] For purposes of the invention, substituents for the alkyl and aryl groups in the compounds can also include a bond to a lignin or to a phenylpropanoid. In some embodiments, the preferred substituents for such alkyl and aryl groups include -OH, -OMe, -CH=CH-CH2OH, -CH(OH)-CH(OH)-CH2OH, and derivatives of these wherein a C or O is linked to another phenylpropanoid, whether alone or as part of a lignin.
[00163] In lignin structures, the types and degrees of substitution of aryl or alkyl groups are determined by the natural substrate, and may not be known or readily determined.
416272008740 60
[00164] "Halo," as used herein includes fluoro, chloro, bromo, and iodo. Fluoro and chloro are often preferred.
[00165] "Amino" as used herein refers to NH2, but where an amino is described as
"substituted" or "optionally substituted," the term includes NR'R" wherein each R' and R" is independently H, or is an alkyl, alkenyl, alkynyl, acyl, aryl, or arylalkyl group or a heteroform of one of these groups, and each of the alkyl, alkenyl, alkynyl, acyl, aryl, or arylalkyl groups or heteroforms of one of these groups is optionally substituted with the substituents described herein as suitable for the corresponding group. The term also includes forms wherein R' and R" are linked together to form a 3-8 membered ring which may be saturated, unsaturated or aromatic and which contains 1-3 heteroatoms independently selected from N, O and S as ring members, and which is optionally substituted with the substituents described as suitable for alkyl groups or, if NR'R" is an aromatic group, it is optionally substituted with the substituents described as typical for heteroaryl groups.
[00166] As used herein, the term "depolymerization" refers to the breaking of at least one bond in a polymer or at least one bond of a dimer. It thus includes reactions that cleave 'whole' or natural lignin, as well as lignins that have been partially processed by other methods but retain at least some polymeric phenylpropanoid structures characteristic of lignins. It includes reactions that break at least some C-C and/or C-O bonds of lignin, without necessarily reducing the molecular weight of the lignin, and reactions that produce modified lignin having increased solubility. It especially includes reactions that clip lignin into smaller pieces, i.e., reactions that reduce the average molecular weight of a sample of lignin by at least about 10% or at least about 20%, or that convert a significant proportion (e.g., at least about 10% or at least about 20%) of a lignin sample into fragments having a molecular weight of less than about 1500, preferably less
416272008740 β\
than about 1000. Both the disproportionation reactions and the reduction methods described herein can be used to depolymerize lignin to a useful extent.
[00167] As used herein, the term "disproportionation" refers to a chemical reaction that rearranges molecular structures without introducing new materials. In the present methods, it may be viewed as a transformation wherein one portion of the molecule is oxidized, providing 'hydrogen' for another portion of the molecule to be reduced. Such reactions can be particularly efficient for degradation of lignins, where they minimize the need for adding a reductant or an oxidant. Such reactions can also be efficient for the cleavage of carbon-oxygen and carbon- carbon bonds of organic substrates such as α-keto ethers and β-hydroxy ethers.
[00168] As used herein the term "pre-formed catalyst" refers to a catalyst that has been prepared by reacting a metal precursor with a ligand and isolated prior to use in the
disproportionation or reduction reactions described herein. This is in contrast to a catalyst that has been prepared in situ, by reacting a metal precursor with a ligand under the reaction conditions.
[00169] As used herein, the abbreviation "PPh3" refers to "triphenylphosphine"; "PCy3" refers to "tricyclohexylphosphine"; "OTf refers to "triflate"; "TFA" refers to "trifluoroacetate" or "trifluoroacetato"; "cod" or "COD" refers to "cyclooctadiene"; and "coe" or "COE" refers to "cyclooctene."
2. Description of the Invention
[00170] The present invention provides methods and catalyst compositions for the catalytic reduction of carbon-oxygen bonds of organic substrates and the catalytic disproportionation of carbon-oxygen or carbon-carbon bonds of organic substrates. These methods and catalyst compositions may also be used to depolymerize lignin. The methods include reactions that clip
416272008740 52
lignin into smaller pieces, i.e., reactions that reduce the average molecular weight of a sample of lignin by at least about 10% or at least about 20%, or that convert a significant proportion (e.g., at least about 10% or at least about 20%) of a lignin sample into fragments having a molecular weight of less than about 1500, preferably less than about 1000. Both the disproportionation reactions and the reduction methods described herein can be used to depolymerize lignin to a useful extent. Although lignin does not have a regular structure, the β-glycerolaryl ether unit accounts for 45-50% of the polymeric linkages in lignin. The β-glycerolaryl ether moiety is depicted among the model dimer compounds of lignin in Scheme 2.
[00171] The disproportionation methods of the present invention have advantages over previously used oxidative and reductive depolymerization methods. Oxidative depolymerization decreases the energy content of the degradation products. Reductive depolymerization using molecular hydrogen (H2) as the reductant generates water (H2O) as the pendant hydroxyl (OH) groups of lignin are reduced, and requires hydrogen as an input that must be generated at significant energetic cost. Unless the reduction is highly selective for the carbon-oxygen bonds in the polymer linkages, unproductive formation of water can act as an energy sink if reduction does not precede depolymerization. The disproportionation approach utilizes the hydroxyl (OH) groups of lignin as hydrogen sources which may be dehydrogenated to form carbonyls. The carbonyls may protect against unproductive water generation and the liberated hydrogen may be used for the reduction of the aryl ether linkage resulting in depolymerization:
416272008740 53
Ar3 and Ar4 are optionally substituted aryl groups of lignin or an organic substrate and each R and R' is independently hydrogen, a bond to a phenylpropanoid unit of lignin, or a substituent in an organic substrate. Therefore, the disproportionation reactions may occur without added oxidant or reductant or acid or base. However, in some embodiments, these additives may be added to the reaction, for example, in order to control selectivity of the bond cleavage reactions.
[00172] The disproportionation reaction may include the step of cleaving a carbon-oxygen double bond between C and O of an α-keto ether compound of Formula 1 :
1
wherein R1, R2, and R3 are each independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, optionally substituted heteroaryl; and
wherein R2 is not hydrogen.
[00173] In some embodiments, R3 is not aryl or heteroaryl and R1 is not H. In other embodiments, the structure of Formula 1 represents a lignin component or a phenylpropanoid moiety. In other embodiments, R1 and R2 are optionally substituted aryl. In other embodiments, R1 and R2 are optionally substituted aryl and R3 is H.
[00174] In some embodiments, the reaction may produce at least one product selected from the group consisting of:
[00175] In some embodiments, the reaction may produce at least one product selected from the group consisting of:
2 2' 3
In other embodiments, mixtures of compounds in varying ratios may also form depending on the reaction conditions.
[00176] The disproportionation reaction, as defined above, rearranges molecular structures without introducing new materials. The carbon-oxygen bond cleavage of the α-keto ether compound may be preceded by an oxidative dehydrogenation step which may provide the hydrogen to reduce the carbon-oxygen bond:
[00177] Catalysts which catalyze the reduction of α-keto ether compounds may also catalyze the disproportionation of the β-hydroxy ether compound of Formula 4 by cleavage of the bond between C2 and O2:
416272008740 55
wherein each R1, R2, and R3 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl;
wherein R2 is not hydrogen.
[00178] In some embodiments, R3 is not aryl or heteroaryl and R1 is not H. In other embodiments, the compound of Formula 5 represents a lignin component or a phenylpropanoid moiety. In other embodiments, R1 and R2 are optionally substituted aryl. In other embodiments, R1 and R2 are optionally substituted aryl and R3 is H. In other embodiments, R1 and R2 are optionally substituted aryl groups of lignin and R3 is a bond to another phenylpropanoid group of lignin.
[00179] In some embodiments, the reaction may produce at least one product selected from the group consisting of:
5 6 .
wherein C1 X is C^O or C1HOH.
[00180] In some embodiments, the reaction may produce at least one product selected from the group consisting of:
5 5'
[00181] In some embodiments, mixtures of compounds in varying ratios may also form depending on the reaction conditions. In some embodiments, the reactions occur via tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[00182] In some embodiments, the compounds of Formulas 1 and 4 include at least a dimer of a phenylpropanoid moiety. In other embodiments, the compounds of Formulas 1 and 4 are lignins.
[00183] In some embodiments, when R3 is an appropriate substituent, such as hydroxyl- substituted alkyl group, the disproportionation reaction may be a disproportionation-elimination reaction. In these particular embodiments, the cleaving of a compound of Formula 4 forms at least one product selected from the group consisting of:
X R4
Rrcyλ R4 and R2OH
H
wherein C1 X is C1O or C1HOH;
and wherein each R4 is independently selected from the group consisting of hydrogen, alkyl, optionally substituted alkyl, aryl, optionally substituted aryl, and optionally substituted heteroaryl.
[00184] In other embodiments, an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 9:
[00185] R1, R2, and R4 are as defined for Formulas 4 and 7-8.
[00186] Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of a 1,3 diol compound of Formula 10:
10
[00187] wherein each R5, R6, and R7 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, optionally substituted heteroaryl, optionally substituted alkoxy, and optionally substituted aryloxy.
[00188] In some embodiments, cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of a 1,3 diol compound of Formula 10 may produce at least one product selected from the group consisting of:
1 1 12
u r3 and r i
^ R7 R5 H
R6
13 14 wherein C1 X is C=O or C1HOH and C3-X is C=O or C3HOH.
1 1
[00190] In some embodiments, the cleaving forms the product of Formula 12:
X
-C^7
H R
12
13
[00192] In some embodiments, the cleaving forms the product of Formula 14:
X
R5 H
14
[00193] In some embodiments, mixtures of compounds of Formulas 11-14 may also form in varying ratios depending on the reaction conditions. In other embodiments, the reactions occur via tandem dehydrogenation and retro-aldol reactions.
[00194] In some embodiments, other products may form by β-hydroxyl
elimination/hydrogenation of the α-keto ether compound as shown in the following example:
[00195] Therefore, in addition to compounds 11-14, any of the compounds of formulas 15-17 may also form in the product mixture:
15 16 17
[00196] In some embodiments, mixtures of any combination of compounds 11-17 in varying ratios may form depending on the reaction conditions.
[00197] Another disproportionation method of the present invention involves cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether compound of Formula 18:
18 ;
[00198] wherein Ar1 and Ar2 are optionally substituted aryl and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
416272008740 70
[00199] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
19 20 .
wherein C1 X is C=O or C1HOH.
1 Q
[00201] In some embodiments, the cleaving forms the product of Formula 20:
Ar2OH
20
[00202] In some embodiments, when R is hydrogen, the disproportionation reaction may be a disproportionation-elimination reaction. In these particular embodiments, the cleaving of a compound of Formula 18 forms at least one product selected from the group consisting of:
21 22 wherein C1 X is C1O or C1HOH.
Optionally, compounds of Formula 21 and 22 may both be formed.
[00203] In some embodiments, the cleaving forms the product of Formula 21:
21 [00204] In some embodiments, the cleaving forms the product of Formula 22:
Ar2OH
22
[00205] In other embodiments, an additional product is formed by a reaction other than the cleaving reaction, and wherein the additional product is of Formula 23:
23
[00206] Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of a glycerol β-arylether compound of Formula 18:
18 ;
wherein Ar1 and Ar2 are optionally substituted aryl groups and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
416272008740 79
[00207] In some embodiments, the cleaving forms at least one product selected from the group consisting of:
24 25
26 27 wherein C1 X is C=O or CHOH and C3-X is C=O or CHOR8.
[00208] Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3of a glycerol β-arylether compound of Formula 18 and cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether compound of Formula 18:
18 ;
wherein Ar1 and Ar2 are optionally substituted aryl groups and each R8 and R9 is independently selected from the group consisting of hydrogen, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl.
[00209] In some embodiments, either carbon-oxygen or carbon-carbon bond cleaving may produce at least one product selected from the group consisting of:
416272008740 73
x
Ari- H H'^' R9
26 27 28 29 wherein C1 X is C=O or C1HOH and C3-X is C=O or CHOR8.
[00210] In some embodiments, the cleaving forms the product of Formula 20:
Ar2OH
20
[00211] In some embodiments, the cleaving occurs via tandem dehydrogenation and retro- aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
[00212] In some embodiments, other products, such as the compounds of Formula 20, and 30- 31, may form by β-hydroxyl elimination/hydrogenation of the α-keto ether compound:
20 30 31
[00213] In some embodiments, mixtures of any combination of compounds 20-31 in varying ratios may form depending on the reaction conditions.
[00214] Another disproportionation method of the present invention involves depolymerizing lignin by cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit of lignin in a catalytic disproportionation reaction.
416272008740 74
[00215] In some embodiments, lignin is depolymerized by disproportionating a glycerol β- arylether unit of lignin. The disproportionation includes the step of cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β-arylether unit of lignin of Formula 32:
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin.
[00216] In some embodiments, the cleaving forms the product of Formula 33:
Ar4OH
33
[00217] Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of a glycerol β-arylether unit of lignin of Formula 32:
OH OR 10
Ar3 Y R
,O2
Ar4
32
416272008740 75
wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin.
[00218] Another disproportionation method of the present invention involves cleaving a carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether unit of lignin of Formula 32 and cleaving a carbon-oxygen bond between C2 and O2 of the glycerol β- arylether unit of lignin of Formula 32:
32 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R10 and R11 is independently selected from the group consisting of hydrogen or a bond to a
phenylpropanoid unit of lignin.
[00219] In some embodiments, the cleaving forms at least a product of Formula 33:
Ar4OH
33
[00220] The reactions of the present invention depicted above are typically catalyzed by a catalyst other than a base, acid, enzyme, or zeolite catalyst. The reactions may occur without added oxidant or reductant or acid or base. The catalysts are typically metal-based catalysts formed from a soluble metal precursor and an optional ligand under the reaction conditions with lignin. Alternatively, the catalysts may be preformed metal precursor-ligand complexes. Metals
416272008740 75
which may catalyze the disproportionation reaction include scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. In some
embodiments, the disproportionation reactions are catalyzed by iron, palladium, ruthenium, nickel, rhodium, or iridium. In certain embodiments, the disproportionation reactions are catalyzed by ruthenium, nickel, and rhodium. In certain embodiments, the disproportionation reactions are catalyzed by ruthenium. In other certain embodiments, the disproportionation reactions are catalyzed by vanadium.
[00221] Disproportionation reactions may be catalyzed by organometallic catalysts optionally containing hydride and carbonyl ligands. In some embodiments, the catalysts are formed by combining a metal precursor complex with lignin under the reaction conditions. In other embodiments, the catalysts are formed by combining a metal precursor complex with a ligand prior to reaction with lignin, or the metal precursor-ligand complex may be isolated prior to reaction with lignin. Alternatively, the metal precursor-ligand complex may be formed in situ under the reaction conditions with lignin. Some examples of metal precursors include, but are not limited to, [Ru3(CO)12], [{Ru(cymene)Cl2}2], [(PPh3)4RuCl2],
[Ru(PPh3MCOXOTf)2(MeOH)] , [RuH2CO(PPh3)3] , [Ru(TFA)2(CO)(PPh3)2] ,
[Ru(TFA)(PPh3)2(CO)H], [Ni(cod)2], and [RhCl(coe)2]2. Some examples of ligands include, but are not limited to, phosphine ligands having three alkyl and/or aryl groups on the phosphorus, such as, for example, trimethylphosphine, triethylphosphine, triphenylphosphine,
tricyclohexylphosphine. The three groups on P of such phosphines may be the same or different, and are optionally substituted. The phosphine ligands may include chelating, bidentate
416272008740 77
phosphine ligands such as (9,9-dimethylxanthene-4,5-diyl)Ws(diphenylphosphine); 1,2- bis(dimethylphosphino)ethane; 1 ,2-bis(diphenylphosphino)methane; 1 ,2- bis(diphenylphosphino)ethane; l,2-bis(diphenylphosphino)propane; and 1,2- bis(diphenylphosphino)benzene. Other ligands such as amine and pyridine ligands, both chelating and monodentate, are contemplated.
[00222] In some embodiments, the cleaving occurs via a disproportionation-elimination reaction. In certain embodiments, the metal-based catalyst that cleaves via disproportionation- elimination is vanadium. In some embodiments, the vanadium catalysts produce C-O bond cleavage products (e.g. compounds 35 and 36) via a non-oxidative disproportionation- elimination pathway in addition to benzylic alcohol oxidation products (e.g. compound 37) as shown in the following non-limiting reaction scheme:
37
[00223] In some embodiments, the catalyst is formed from a vanadium metal precursor and optionally a ligand under the reaction conditions. In some embodiments, the vanadium metal precursor is selected from the group consisting of [VOSO4-XH2O], [VO(acac)2], and [VO(Oz- Pr)3]. The ligand may be a phenol-imine or bis-phenol-imine ligand. Other vanadium catalysts which may be used for the cleaving reaction include pre-formed phenol-imine or bis-phenol- imine vanadium catalysts selected from the group consisting of:
[00224] In some embodiments, tridentate Schiff base ligands favor C-O bond cleavage over benzylic oxidation. In other embodiments, higher selectivity for C-O bond cleavage was observed when ligands with larger bite angles were employed.
[00225] The vanadium catalysts react with purified lignin to produce various organic compounds as observed by NMR and LCMS (see Example 21). When lignin is reacted under the same conditions without the vanadium catalyst, only trace organic compounds are detected by NMR.
[00226] In some embodiments, the vanadium catalysts are reacted in the presence of air. The role of oxygen in the formally non-oxidative process was studied by carrying out the vanadium catalyzed reactions under anaerobic conditions. The same products as under aerobic conditions were obtained albeit with lower conversions suggesting that oxygen is not essential for catalyst turnover although it increases the reaction rate.
[00227] The methods of the present invention also provide a method of depolymerizing lignin including:
416272008740 79
cleaving a carbon-oxygen bond of lignin in a catalytic reduction reaction. More generally, the invention provides general methods for the reductive cleavage of various types of ether linkages, including diaryl (e.g., diphenyl) ethers having various substitution patterns.
[00228] In some embodiments, the method is used to cleave ether linkages in lignin by breaking a carbon-oxygen bond. In some embodiments, the carbon-oxygen bond includes a diaryl, alkyl aryl, or benzyl alkyl, or benzyl aryl ether linkage. In some embodiments, the linkage being cleaved is a diaryl ether linkage, wherein each aryl group can be substituted or unsubstituted.
[00229] In some embodiments, the cleaving is catalyzed by a metal-based catalyst including nickel. In some embodiments, the metal-based catalyst including nickel is formed from a nickel precursor and optionally a ligand under the reaction conditions. In certain embodiments, the nickel precursor is selected from the group consisting of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In some preferred embodiments, the nickel precursor is Ni(COD)2 or Ni(acac)2. In some embodiments, the ligand:nickel precursor ratio is approximately 2:1. In certain embodiments, the ligand is a carbene ligand (e.g., N-heterocyclic carbene) or a phosphine ligand. In some embodiments, the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine P(Cy3)3. In certain embodiments, the ligand is an N-heterocyclic carbene ligand. The N- heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ under the reaction conditions. The salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion. In some embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SImAd HBF4 SImPr HBF4 SImBu HBF4 Bu Im HBF4
[00230] and mixtures thereof. In some preferred embodiments, the N-heterocyclic carbene ligand is a five-membered, N-aryl-N-heterocyclic carbene. In some preferred embodiments, the five-membered, N-aryl-N-heterocyclic carbene is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMes HBF,
[00231] and mixtures thereof. In other preferred embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI IPrMe HCI ; and mixtures thereof.
[00232] In some embodiments, the cleaving is catalyzed by a pre-formed N-heterocyclic carbene nickel catalyst. In some embodiments, the cleaving is carried out at a reaction temperature of 80-2500C.
[00233] The cleaving step in the catalytic reduction reaction is generally carried out in the presence of a hydrogen atom source, the hydrogen atom source selected from the group consisting of hydrogen, a silane, diisobutylaluminum hydride (DIBAL), lithium tή-tert- butoxyalumnium hydride (LiAl(CyBu)3H), or mixtures thereof. In certain embodiments, the silane is triethylsilane (Et3SiH) or te/t-butyldimethyl silane (^BuMe2SiH). In certain preferred embodiments, the hydrogen atom source is dihydrogen.
416272008740 82
[00234] The cleaving step in the catalytic reduction reaction is generally carried out in the presence of a base. In some embodiments, the base is selected from the group consisting of sodium te/t-butoxide (YBuONa), sodium te/t-pentoxide (YPentONa), sodium /so-propoxide
(/PrONa), lithium te/t-butoxide (YBuOLi), sodium methoxide (MeONa), potassium te/t-butoxide
(^BuOK), cesium fluoride (CsF), and cesium carbonate (CS2CO3), and mixtures thereof. In certain embodiments, the base is selected from the group consisting of sodium te/t-butoxide
(^BuONa), sodium te/t-pentoxide (^PentONa), sodium /so-propoxide (/PrONa), and mixtures thereof.
[00235] In some embodiments, the cleaving has a higher selectivity for aryl-carbon-oxygen bonds over alkyl-carbon oxygen bonds in lignin.
[00236] In some embodiments, the cleaving is catalyzed by a metal-based catalyst including nickel and an N-heterocyclic carbene ligand in the presence of a hydrogen atom source and a base.
[00237] Following the cleaving step of the catalytic reduction reaction, the methods of the present invention may further include hydrodeoxygenating the reaction products. In other embodiments, the methods of the present invention may further include cracking and/or hydrogenating the reaction products. In some embodiments, a fuel is produced following the hydrodeoxygenating, cracking, and/or hydrogenating steps.
[00238] In some embodiments, the disproportionation or reduction reactions may be carried out in organic solvents, supercritical CO2, or ionic liquids at temperatures ranging from 80 -
25O0C. The lignin source used in the disproportionation or reduction reactions may be lignin in lignocellulosic biomass, purified lignin, or lignin fragments that are produced, for example, from the pyrolysis of lignin. Lignin sources may include, but are not limited to, hardwoods,
416272008740 g3
softwoods, and Miscanthus. Alcell lignin, lignin which has been processed by an ethanol organosolv pulping method, may also be used as a lignin source. Lignin may optionally be extracted or treated to remove impurities such as nitrogen- or sulfur-containing compounds and/or ash prior to the catalytic reaction using conventional methods known in the art. Lignin may also be chemically derivatized to enhance solubility prior to the disproportionation or reduction reactions of the present invention.
[00239] In some embodiments, the disproportionation reactions may be carried out in the presence of hydrogen. In some embodiments, the rate of any of the individual steps in the disproportionation reaction, for example, the C-O bond cleavage step may be accelerated or decelerated in the presence of hydrogen. In other embodiments, the reduction and/or disproportionation reactions may be carried out in the presence of hydrogen. In some embodiments, the cleaving is carried out in the presence of an acid. In certain embodiments, the acid is selected from the group consisting of AlX3 where X = tertiary alkoxide, phenoxide, and halogen; TiX4 where X = tertiary alkoxide, phenoxide, and halogen; BX3 where X = F, Br; organic acids X-CO2H where X = CF3, CH3, aryl; and sulfonic acids X-SO3H where X = Me, aryl.
[00240] Following depolymerization by disproportionation or reduction, the products may be further hydrodeoxygenated, hydrocracked, and/or hydrogenated using catalysts that are known in the art to produce fuel from lignin. The overall process of hydrodeoxygenation, hydrocracking, and hydrogenating may be referred to as "hydrotreating." Catalysts which may carry out one or more of the hydrodeoxygenation, hydrocracking, or hydrogenation reactions include, for example, sulfided NiMo, NiW, and CoMo catalysts supported on alumina, chromium, and/or
416272008740 g4
zeolites; PtZSiOx-Al2O3 and PtAVOxZZrO2 catalysts; vanadium nitride catalysts; ruthenium catalysts, and zeolite catalysts.
[00241] The methods of the present invention also provide a method to cleave a diaryl ether linkage including contacting a diaryl ether with a nickel catalyst and a hydrogen donor in the presence of a base. In some embodiments, the diaryl ether is an optionally substituted diphenyl ether. In some embodiments, the nickel catalyst is formed from a nickel precursor and optionally a ligand under the reaction conditions. In certain embodiments, the nickel precursor is selected from the group consisting of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In some preferred embodiments, the nickel precursor is Ni(COD)2 or Ni(acac)2. In some embodiments, the ligand:nickel precursor ratio is approximately 2:1. In certain embodiments, the ligand is a carbene ligand (e.g., N- heterocyclic carbene) or a phosphine ligand. In some embodiments, the phosphine ligand is a trialkylphosphine ligand such as, for example, tricyclohexylphosphine (P(Cy3)3). In certain embodiments, the ligand is an N-heterocyclic carbene ligand. The N-heterocyclic carbene ligands may be used as a salt, which may be deprotonated with a base in situ. The salts may have, for example, a halide, tetrafluoroborate, or a triflate counteranion. In some embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SImAd HBF4 SImPr HBF4 SImBu HBF4 Bu Im HBF4
[00242] and mixtures thereof. In some preferred embodiments, the N-heterocyclic carbene ligand is a five-membered N-aryl-N-heterocyclic carbene. In some preferred embodiments, the five-membered N-aryl-N-heterocyclic carbene is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMes HBF,
[00243] and mixtures thereof. In other preferred embodiments, the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI IPrMe HCI ; and mixtures thereof.
[00244] In some embodiments, the cleaving reaction is catalyzed by a pre-formed N- heterocyclic carbene nickel catalyst. In some embodiments, the cleaving reaction is carried out at a reaction temperature of 80-2500C.
[00245] The present invention also provides compositions including lignin and a metal-based catalyst. In some embodiments, the metal-based catalyst is formed from a metal precursor and optionally a ligand under the reaction conditions. In some embodiments, the metal precursor includes a metal selected from the group consisting of ruthenium, rhodium, vanadium, nickel, and mixtures thereof. In some embodiments, the metal precursor is selected from the group consisting Of [Ru3(CO)12], [{Ru(cymene)Cl2}2], [(PPh3)4RuCl2],
416272008740 87
[Ru(PPh3)I(CO)(OTf)2(MeOH)] , [RuH2CO(PPh3)3] , [Ru(TFA)2(CO)(PPh3)2] ,
[Ru(TFA)(PPh3)2(CO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(cod)2], [RhCl(coe)2]2, [VOSO4 XH2O], [VO(acac)2], [VO(OZ-Pr)3], Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof. In certain embodiments, the metal precursor includes ruthenium and the ligand is a phosphine ligand. In certain embodiments, the phosphine ligand is (9,9-dimethylxanthene-4,5-diyl)Z?/i'(diphenylphosphine). In certain embodiments, the metal precursor includes vanadium and the ligand is a phenol-imine or bis-phenol-imine ligand. In certain embodiments, the metal precursor includes nickel and the ligand is a phosphine or carbene ligand. In certain embodiments, the carbene ligand is an N-heterocyclic carbene ligand. In certain embodiments, the metal-based catalyst is a pre-formed catalyst. In certain
embodiments, the pre-formed catalyst includes ruthenium and a phosphine ligand. In certain embodiments, the pre-formed catalyst includes vanadium and a phenol-imine or bis-phenol- imine ligand. In certain embodiments, the pre-formed catalyst includes nickel and a phosphine or carbene ligand.
[00246] The following examples are offered to illustrate but not to limit the invention. The examples include ones using certain model compounds that represent structural features characteristic of lignins; such model systems are conveniently used to illustrate the usefulness of lignin degradation reactions. These models are recognized in the art as suitable for
demonstrating lignin degradation chemistry, and are used in order to facilitate product analysis: it is quite difficult to characterize lignin or its transformations.
EXAMPLES
[00247] All reagents were purchased commercially and used as received unless otherwise specified. All reactions were prepared in a Vacuum Atmospheres inert atmosphere glovebox. 1H
416272008740 gg
NMR spectra were obtained on a Varian 500 MHz. GC-MS data was obtained using electron- impact ionization on an Agilent 6890N gas chromatograph equipped with an Agilent 5973 mass spectrograph. Size exclusion chromatography (SEC) was carried out using a PL-GPC 50 instrument with a differential refractive index detector and a 100 μL loop with a mobile phase flow rate of 1.0 niL/min (THF). Toluene was dried and stored over activated molecular sieves (3 A) in the glovebox. 2-phenoxyacetophenone was prepared by etherification of 2- bromoacetophenone with phenol. 2-phenoxy-l-phenethanol was prepared by reduction of 2- phenoxyacetophenone with sodium borohydride. l-phenylpropan-l,3-diol was prepared by reduction of benzoylethylacetate with sodium borohydride. 3-hydroxy-l-phenylpropan-l-one was prepared by oxidation of l-phenylpropan-l,3-diol with manganese dioxide.
Example 1
[00248] In a vacuum-sealed tube (0.1-0.2 torr) and a final reaction volume of 0.50 ml in toluene, 2-phenoxyacetophenone (0.25 mmol) was heated to 135 0C with tri-isopropylsilane (0.38 mmol), carbonyldihydrido-£ra(triphenylphosphino)rathenium(II) (0.013 mmol) and (9,9- dimethylxanthene-4,5-diyl)Ms(diphenylphosphine) (0.013 mmol). After 0.5 h, full consumption of the starting material yielded acetophenone (0.22 mmol, 86%) as determined by 1H NMR integration relative to an external capillary standard. Product identification was further confirmed by GC-MS for acetophenone (120 m/z) and tri-isopropylsilylphenyl ether (250 m/z).
416272008740 gO,
Example 2
Disproportionation of 2-phenoxy-l-phenethanol
80 %
[00249] In a vacuum- sealed tube (0.1-0.2 torr) and a final reaction volume of 0.50 ml in toluene, 2-phenoxy-l-phenethanol (0.25 mmol) was heated to 135 0C with carbonyldihydrido- £ra(triphenylphosphino)ruthenium(II) (0.013 mmol) and (9,9-dimethylxanthene-4,5- diyl)Ws'(diphenylphosphine) (0.013 mmol). After 2.5 h, full consumption of the starting material yielded acetophenone (0.20 mmol, 80%) as determined by 1H NMR integration relative to an external capillary standard. Product identification was further confirmed by GC-MS for acetophenone (120 m/z) and phenol (96 m/z).
Example 3
Retro-aldol cleavage of 3-hydroxy-l-phenylpropan-l-one
5% Ru(TFA)2(CO)(PPh3)2 Q
W VH 5% Xantphos W Jt
PIi ^ toluene (0.5 M) Pli ^ Pn
2-2.5 h , 175 SC
54% 18%
[00250] In a vacuum-sealed tube and a final reaction volume of 0.50 ml in toluene, 3- hydroxy-1-phenylpropan-l-one (0.225 mmol) was heated to 175 0C with carbonyl- b/i'(trifluoroacetato)b/5'(triphenylphosphino)ruthenium(II) (0.0112 mmol) and (9,9- dimethylxanthene-4,5-diyl)Ms(diphenylphosphine) 0.0112 mmol). After 2.5 h, full consumption of the starting material yielded propiophenone (0.115 mmol, 51%) and acetophenone (0.0450 mmol, 20%) as determined by 1H NMR integration relative to an external capillary standard.
416272008740 O-Q
Product identification was further confirmed by GC-MS for propiophenone (134 m/z) and acetophenone (120 m/z).
Example 4
Retro-aldol cleavage of l-phenylpropan-l,3-diol
5% Ru(TFA)2(CO)(PPh3)2 QH Q
9H 9H 5% Xantphos H Y Jf
PfT *^ toluene (0.5 M) " Pfi ^ PfT """" Ph"^
1 7 h, 1 75 SC
63% 9% 23%
[00251] In a vacuum-sealed tube and a final reaction volume of 0.50 ml in toluene, 1- phenylpropan-l,3-diol (0.225 mmol), was heated to 175 0C with carbonyl- Ws(trifluoroacetato)Ms(triphenylphosphino)rathenium(II) (0.0112 mmol) and (9,9- dimethylxanthene-4,5-diyl)Ms(diphenylphosphine) (0.0112 mmol). After 17 h, full consumption of the starting material yielded propiophenone (0.142 mmol, 63%), 1-phenylpropan-l-ol (0.0203 mmol, 9%), and acetophenone (0.0518 mmol, 23%) as determined by 1H NMR integration relative to an external capillary standard. Product identification was further confirmed by GC- MS for propiophenone (134 m/z), 1-phenylpropan-l-ol (136 m/z), and acetophenone (120 m/z).
416272008740 O, }
Example 5
Disproportionation of 2-phenoxy-l-phenylpropan-l,3-diol
5% 1 0% 20%
[00252] In a vacuum- sealed tube (0.1-0.2 torr) and a final reaction volume of 0.50 ml in toluene, 2-phenoxy-l-phenylpropan-l,3-diol (0.225 mmol), was heated to 175 0C with carbonylhydridotrifluoroacetato-b/i'(triphenylphosphino)ruthenium(II) (0.0112 mmol) and (9,9- dimethylxanthene-4,5-diyl)Ms(diphenylphosphine) (0.0112 mmol). After 6 h, 90% consumption of the starting material yielded propiophenone (0.0450 mmol, 20%), acetophenone (0.0112 mmol, 5%), 2-phenoxyacetophenone (0.0112 mmol, 5%), benzaldehyde (0.0112 mmol, 5%), benzyl alcohol (0.0224 mmol, 10%), and 2-phenoxy-l-phenethanol (0.0450 mmol, 20%) as determined by 1H NMR integration relative to an external capillary standard.
416272008740 92
Example 6
R = H, 99% at 1 .75 h
R = CH3, 0% at 6 h
40% 89%
[00253] Without being bound by any theory, an α,β-unsaturated intermediate most likely leads to C-O bond cleavage to yield propiophenone. 2-phenoxyphenylpropanol does not react under the reaction conditions to yield C-O bond cleavage products. However, the α,β-unsaturated ketone reacts faster than phenoxyacetophenone to yield propiophenone at lower temperatures. Thus, when starting with the β-[O]-4'-glycerolaryl ethers, selectivity for producing the α,β- unsaturated ketone may result in higher yields of propiophenone.
416272008740 93
Example 7
Controlling C-O vs C-C Bond Cleavage Selectivity
Total %Yield = (A + B + C + D + E + F) / G
% Cleavage = (A + B + D + E) /G
Elimination vs. Retro-aldol Selectivity (RA/E)
RA/E = (B + C + D + E + F) / A
α-β Cleavage vs. β-γ Cleavage (αβ/βγ)
αβ/βγ = (D + E) / (B + C + F)
Hydrogen Budget (C-O/C=O reduction)
C-O/C=O = (A + C) / (A + E + F)*
*add MeOH if observable
[00254] Measures of selectivity were defined based on relative quantities of the C-terminus products from the decomposition of β-[O]-4'-glycerolaryl ethers. The distinction between C- terminus and O-terminus is only useful for model systems. In the actual lignin biopolymer, the O-terminus would exist on the same molecule as the C-terminus and no distinction would be necessary. In the subsequent data, all parameters are calculated from the product distribution (A-F). The selectivity parameter of interest for C-O bond cleavage processes is the retro-aldol vs. elimination selectivity (RA:E).
Temp (C) % conv. % cleav. RA/E αβ/βγ C-O/C=O yield
135 94 74 33 15:1 1:1.9 1:4.6 150 80 81 38 15:1 1:1.8 1:4.6 180 96 80 34 22:1 1:1.5 1:4.5
[00255] A baseline reactivity profile for 2-(2-methoxyphenoxy)-l-phenylpropane-l,3-diol, abbreviated as {P,G}-dimer (The {X,Y} nomenclature is defined: X = C-terminus aryl substituent, Y = O-terminus aryl substituent on the 2-arylether-l,3-propanediol backbone. P = phenyl, C = coumaryl, G = guaiacyl, S = syringyl), using conditions derived for the
phenoxyphenethanols is shown above. Without additives, the disproportionation of the {P-G}- dimer favors retro-aldol processes (RA/E = 15:1). The retro-aldol favors cleaving the hydroxymethyl group (αβ/βγ = 1:1.9), and the hydrogen in the system goes primarily to reduce carbonyls (C-O/C=O = 1:4.6). These selectivities are relatively constant over a broad temperature range (135 - 180). Without being bound by any theory, based on these selectivities we can make some qualitative assessment of reaction limiters. For example, the reaction shown above is selective for retroaldol processes that a) reduce the amount of elimination to form the requisite α,β-unsaturated ketone, and b) yields aldehydes that are better hydrogen acceptors. Thus, C-O bond cleavage is suppressed.
416272008740 95
Example 8
Controlling C-O Bond Cleavage Selectivity Using Acidic Additives and Ligand Structural
Modifications
[00256] RA/E selectivity is controllable using acidic additives. Acidic additives would catalyze elimination to form the α,β-unsaturated ketone, and favor C-O bond cleavage if the system remains consistent with our theoretical models.
[00257] For example, an added titanium co-catalyst in which the RA/E selectivity is reduced from 15:1 to 1.3:1, and the cleavage efficiency is dramatically enhanced up to 91%.
% conv. % cleav. RA/E at C-O/C=O
yield
90 90 91 1.3:1 1:3.3 1.7:1
[00258] A second example is a ruthenium salt that liberates a strong acid upon reaction with the substrate. When using carbonylbis(trifluoroacetato)bis-(triphenylphosphine)ruthenium(II) as the ruthenium source, the RA/E selectivity is reduced from 15:1 to 1.7:1 concomitant with an enhancement in cleavage efficiency up to 57% using xantphos.
[00259] Choice of ligand may also be used to control RA/E selectivity. When compared to Ph-xantphos (xantphos), the Et-xantphos increases the amount of favorable retro-aldol cleavage (αβ/βγ = 2.2:1), thus improving cleavage efficiency through C-C bond cleavage.
Ligand % conv. % cleav. RA/E αL C-0/C=0 yield
Ph-xantphos 85 72 57 1.7:1 1.4:1 1.5:1 Et-xantphos 94 >95 85 2.2:1 2.2:1 1:2.2
Example 9
Acylated Glycerolarylether Linkages in Lignin of Miscanthus Giganteus
[00260] The structure of lignin in Miscanthus giganteus has been analyzed, and the native lignin is composed of 93% β- [O] -4' -glycerolarylether linkages. However, 43% of those linkages are acylated at the hydroxymethyl (γ) position with acetate, or p-coumaric acid. Based on the RA/E selectivity trends, the γ-acylated glycerolarylethers may favor elimination, and therefore C-O bond cleavage.
[00261] A non-natural acylated lignin model, 3-hydroxy-2-(2-methoxyphenoxy)-3- phenylpropyl 2,2-dimethylpropanoate (γ-OPiv-{P,G}-dimer) was reacted with the ruthenium catalyst. Decomposition of the γ-OPiv-{P,G}-dimer produces mostly propiophenone. The RA/E selectivity decreases from 12:1 in favor of retroaldol for X = OH to 1:2.1 in favor of elimination. Changing X to OAc yields a natural model of a lignin linkage (γ-OAc-{P,G}-dimer).
Decomposition of γ-OAc-{P,G}-dimer produces propiophenone and acetophenone as the major products, resulting in a higher overall cleavage when compared to the γ-OPiv-{P,G}-dimer. An increase in retroaldol activity (RA/E = 1:1.5) that was selective for the cleavage of γ-
416272008740 97
hydroxymethyl units (αβ:βγ = 1:1.5) and selectively used liberated H2 for C-O (C-O/C=O = 1.2:1).
X % conv. % cleav. RA/E αL C-0/C=0 yield
OH* 91 78 33 12:1 1:2.4 1:6.5 OPiv > 99 56 51 1:2.1 1.6:1 1:1.2 OAc > 99 84 78 1:1.5 1:1.5 1.2:1
* at 24 hr reaction time
Example 10
C-C Bond Cleavage in Glycerolaryl Ethers
[00262] Ruthenium complexes may catalyze both retroaldol chemistry and Cl oxidation chemistry (Eqs. 1 and 2). Ci oxidation may provide hydrogen to the system, but may also inhibit the C-O cleavage reaction (Eq. 3), presumably through carbon-monoxide poisoning. Thus, the αβ-retroaldol is the most desired process and retroaldol selectivity (αβ/βγ) should be controlled in favor of the αβ-retroaldol for cleavage of β-[O]-4'-glycerolaryl ethers.
Vπ 13Vπ xantphos (5 mol%)
ph^^CH2 ^ ph ,A. j2OH3 + phX 13 CO9 (2)
PhMe-d8
175 0C, 17 h
> 99% conv. 63% 23%
[00263] The decomposition of {P,G}-dimer (Example 7, X = OH) proceeds in high conversion (91%) and reasonable yield of C-terminus products (78%). However, the cleavage efficiency is low (33%). The reaction was selective for the retroaldol manifold over elimination (RA/E = 12:1). However, the retroaldol selectivity was in favor of the βγ-retroaldol (αβ/βγ = 1:2.4) that does not lead directly to dimmer cleavage and inhibits the C-O bond cleavage process. Thus, phenoxyacetophenone derivatives build-up contributing to the C-terminus product yield, but cannot be converted forward resulting in poor cleavage efficiency.
Example 11
Depolymerization of Lignin by Disproportionation Reactions
[00264] Lignin was extracted from Miscanthus angiosperm. A stock solution of lignin (40 mg/mL) was prepared in anhydrous and degassed dioxane. A stock solution of ruthenium catalyst RuH2CO(PPh3)3 (11.4 mg/mL) and a stock solution of ruthenium catalyst
[RuCO(PPh3)2(CF3COO)2 • xCH30H] (11.0 mg/mL) were prepared in anhydrous and degassed
416272008740 99
dioxane. The two ruthenium sources were screened against seven phosphine ligands. Each ligand was loaded in a reaction vessel under N2 followed by addition of 0.5 rnL of the ruthenium stock solution such that the ligand:metal ratio was 1:1. The reaction vessel was sealed under N2 and transferred to a pre -heated oil bath at 16O0C and was stirred at temperature for 24 hr. The reaction mixture was cooled to -3O0C and was freeze-dried. A brown solid was obtained.
Analysis of Depolymerization Products
[00265] The brown solid material was analyzed by size exclusion chromatography (SEC). The solid was dissolved in THF (4.0 mL) and the solution was analyzed as is. All ligands used with either ruthenium source formed depolymerization catalysts. A decrease in the number- average molecular mass (Mn) and weight- average molecular mass (Mw) was observed when compared to the starting material (Table 1). No hydrogen was added to the reactions. The xantphos ligand resulted in the greatest reduction in Mn and Mw, independent of the ruthenium source. Generally, a greater degree of depolymerization was observed with RuH2CO(PPh3)3.
416272008740 jQO
[00266] Table 1
Ligand Metal Precursor Mn Mw
Lignin only Lignin only 845 2069 l,2-bis(diphenylphosphino)ethane RuH2CO(PPh3)3 565 1519 l,3-bis(diphenylphosphino)propane RuH2CO(PPh3)3 663 1595 l,4-bis(diphenylphosphino)butane RuH2CO(PPh3)3 485 1522
1 , 1 '-bis(diphenylphosphino)ferrocene RuH2CO(PPh3)3 511 1471
(R)-(+)-2,2'-bis(diphenylphosphino)-l , 1 '-binaphthyl RuH2CO(PPh3)3 505 1601 o-bis(diphenylphosphino)benzene RuH2CO(PPh3)3 562 1518
9,9-dimethyl-4,5-bis(diphenylphosphino)xanthene RuH2CO(PPh3)3 425 1180
(xantphos) l,2-bis(diphenylphosphino)ethane [RuCO(PPh3)2(CF3COO)2• XCH3OH] 529 1729 l,3-bis(diphenylphosphino)propane [RuCO(PPh3)2(CF3COO)2• XCH3OH] 559 1738 l,4-bis(diphenylphosphino)butane [RuCO(PPh3)2(CF3COO)2• XCH3OH] 450 1598
1 , 1 '-bis(diphenylphosphino)ferrocene [RuCO(PPh3)2(CF3COO)2• XCH3OH] 662 1768
(R)-(+)-2,2'-bis(diphenylphosphino)-l , 1 '-binaphthyl [RuCO(PPh3)2(CF3COO)2• XCH3OH] 646 1846 o-bis(diphenylphosphino)benzene [RuCO(PPh3)2(CF3COO)2• XCH3OH] 653 1967
9,9-dimethyl-4,5-bis(diphenylphosphino)xanthene [RuCO(PPh3)2(CF3COO)2• XCH3OH] 535 1543
(xantphos)
Example 12
Depolymerization of lignin related polymer
0.15 mmol in 99% isolated
monomeric equivalents
[00267] Poly(4' -hydroxy- 1-phenethanol) (20 mg, 0.15 mmol), RuH2(CO)(PPh3)3 (6.9 mg, 7.5 μmol), and 4,5-bis(diphenylphosphino)-9,9-dimethylxanthene (4.3 mg, 0.01 μmol) were diluted in anhydrous 1,4-dioxane (0.50 mL). The reaction mixture was sealed in a 10 mL reaction vessel under an atmosphere of dry nitrogen. The sealed tube was heated to 175 0C for 3 h. The
416272008740 101
reaction was then cooled to room temperature and purified by silica gel chromatography
(gradient elution, 7-60% EtOAc in hexanes) to yield 4'-hydroxyacetophenone as a white solid (20 mg, 99%).
Example 13
Catalyst Screen of Model C-O Cleavage Reaction
[00268] In a vacuum-sealed tube (0.1-0.2 torr) and a final reaction volume of 0.50 ml in toluene, 2-methoxyacetophenone (0.25 mmol) was heated to 100 0C with a catalyst listed in Table 2 (0.025 mmol). After 18 h, for selected catalysts, acetophenone was formed as determined by 1H NMR integration relative to an external capillary standard. Product identification was further confirmed by GC-MS for acetophenone (120 m/z). Results for the different catalysts are listed in Table 2.
[00269] Table 2
Catalyst % Yield (isolated)3
Pd(PPh3)4 0
[RuH2CO(PPh3)3] 45(43)
FeH2(dmpe)2 0
[Ni(COd)2] / 3 equiv. PCy3 12(9)
[RhCl(coe)2]2/ 3 equiv. PCy3 15(16)
Yields determined by GC, isolated yields are in parentheses
416272008740 102
Example 14
C-O Cleavage of l-(4-ethoxy-3-methoxyphenyl)- 2-(2-methoxy-phenoxy)propan-l,3-diol
[00270] A 4 niL vial charged with l-(4-ethoxy-3-methoxyphenyl)- 2-(2-methoxy- phenoxy)propan-l,3-diol (17 mg, 0.05 mmol), vanadium catalyst (10 mol%), a stir bar, and CD3CN (0.5 rnL) was closed with a screw cap and heated in an oil bath at 80 0C for 24 h. The reaction mixture was cooled to room temperature, and internal standard (2-trimethylsilylethanol, 7.2 μL, 0.05 mmol) was added before 1H NMR analysis. Yields of compounds 35, 36, and 37 are reported for different vanadium catalysts are listed in Table 3.
416272008740 }03
[00271] Table 3
Conversion
Entry [V] 35 a 36 a 2,1 a
(%r
1 None O - - -
2 VOSO4 x H2O 34 2 2 6
3 VO(acac)2 79 13 22 31
4 VO(Oi-Pr)3 82 5 11 45
5 38 86 6 6 59
6 39 66 13 14 41
7 40 55 3 - 37
8 41 >95 61 45 27
9 42 86 70 62 8
10 43 95 65 50 18
11 44 >95 82 57 7
All data are the average of two runs. a H NMR versus an internal standard.
416272008740 104
Example 15
C-O Cleavage of l-(4-ethoxy-3-methoxyphenyl)- 2-(2-methoxy-phenoxy)propan-l,3-diol in
EtOAc
[00272] A 4 niL vial charged with l-(4-ethoxy-3-methoxyphenyl)- 2-(2-methoxy- phenoxy)propan-l,3-diol (17 mg, 0.05 mmol) 34, vanadium catalyst 44 (10 mol%), a stir bar, and EtOAc (0.5 rnL) was closed with a screw cap and heated in an oil bath at 80 0C for 24 h. The reaction mixture was cooled to room temperature, and internal standard (2- trimethylsilylethanol, 7.2 μL, 0.05 mmol) was added before 1H NMR analysis. Compounds 35, 36, and 37 were formed in 93%, 70%, and 3%, respectively. The IH NMR of the crude reaction mixture indicated ca. 90% yield of 36 (in parentheses), but the isolated yield was significantly lower (70%) due to its high volatility.
34
Example 16
C-O Cleavage of Trimeric Lignin Model Compound 45
[00273] A 4 mL vial charged with 45 (17 mg, 0.05 mmol), vanadium catalyst 44 (10 mol%), a stir bar, and EtOAc (0.5 mL) was closed with a screw cap and heated in an oil bath at 80 0C for 24 h. The reaction mixture was cooled to room temperature, and internal standard (2- trimethylsilylethanol, 7.2 μL, 0.05 mmol) was added before 1H NMR analysis. Compounds 35 and 36 were formed in 78% and 61%, respectively.
45 35 36
78% 61%
Examples 17-20
Mechanistic Studies
[00274] Various derivatives of compound 34 were reacted with vanadium catalyst 44 to gain further insight on the mechanism of the cleaving reaction. To explore the possibility of oxidation of 34 to ketone 37 followed by reductive cleavage, 37 was subjected to the reaction conditions with or without benzylic alcohol (eq 17). In both cases, 37 was recovered in high yield without any evidence for degradation to 35 or 36, and the corresponding ketone was obtained when the benyzlic alcohol was added to reproduce the catalytic species after oxidation of 34 to 37. When the benzylic hydroxyl group was replaced by a methoxy group, the reaction proceeded to only 12% conversion to provide a conjugated aldehyde, indicating the importance of the benzylic hydroxyl group for ligand exchange (eq. 18). In contrast, the methyl ether of the primary hydroxyl group was converted to 35 and 36 with only slightly diminished yield and selectivity compared to 34 (eq. 19). When the aryloxy group was absent, only the corresponding ketone was observed (eq. 20).
34b
Example 21
Lignin Degradation by Vanadium Catalyst 44
[00275] Lignin was purified by three different methods: (1) dilute acid treatment; (2) dilute base treatment; and (3) extraction with organic solvent. The lignin was reacted with and without vanadium catalyst 44 in CD3CN at 8O0C for 24 hours. The reaction products were isolated from
416272008740 107
the catalyst residues by filtration and characterized using LC-MS and NMR. Without the vanadium catalyst 44, only trace organic compounds were detected by NMR. In the presence of the vanadium catalyst 44, various organic compounds were observed by NMR and LCMS showed small molecules M+H 233, 388, 455, 589, and 744. These results suggest that the vanadium complexes catalyze lignin degradation.
Example 22
Reduction of anisole with triethylsilane
+ Et3giH
77% IPrMe HCI
[00276] A 4 ml vial was charged with Ni(COD)2 (8 mg, 0.0298 mmol), IPrMeΗCl (27.2 mg, 0.060 mmol), 'BuONa (46 mg, 0.479 mmol), and a magnetic stir bar. A solution of anisole (0.165 mmol) in toluene (0.3 ml) and dodecane (internal standard for GC) were added, the mixture was stirred for 3 min followed by addition of triethylsilane (600 μl, 3.75 mmol). The reaction vial was sealed with Teflon-lined screw cap and the heated at 120 0C for 96h. Yield of benzene: 77% (determined by GC using internal standard). The product was identified by GC using authentic compound.
Example 23
87% SIPr-HBF4
416272008740 108
[00277] A 4 ml vial was charged with Ni(COD)2 (8.4 mg, 0.0305 mmol), SIPr-HBF4 (30.1 mg, 0.0629 mmol), 'BuONa (43.4 mg, 0.452 mmol), and a magnetic stir bar. A solution of anisole (0.152 mmol) in toluene (0.3 ml) and dodecane (internal standard for GC) were added, the mixture was stirred for 3 min followed by addition of DIBAL (IM solution in hexanes, 240 μl, 0.24 mmol). The reaction vial was sealed with Teflon-lined screw cap and the heated at 120 0C for 4Oh. Yield of benzene: 87% (determined by GC using internal standard). The product was identified by GC using authentic compound.
Example 24
27% SIPr-HBF4
[00278] In a glovebox, a 10 ml glass bomb equipped with Teflon stopcock was charged with Ni(COD)2 (8.2 mg, 0.0298 mmol), SIPr-HBF4 (28.5 mg, 0.0595 mmol), 'BuONa (42.2 mg, 0.439 mmol), and a magnetic stir bar. A solution of anisole (0.159 mmol) in m-xylene (0.6 ml) and dodecane (internal standard for GC) were added, the mixture was stirred for 3 min, then the glass bomb was secured and removed from the box. The reaction mixture was degassed via freeze- pump-thaw sequence performed one time and the reactor was pressurized at room temperature with 1 bar of hydrogen. The reaction mixture was stirred at 1000C for 16h. Yield of tert- butylbenzene is 27% at 29% conversion. Prolonged heating does not lead to an increase in conversion. The product was identified by GC using authentic compound.
416272008740 }09
Example 25
Hydrogenolysis of 4-ter/-butylanisole
27% SIPr-HBF4
[00279] In a glovebox, a 10 ml glass bomb equipped with Teflon stopcock was charged with Ni(COD)2 (8.2 mg, 0.0298 mmol), SIPr-HBF4 (28.5 mg, 0.0595 mmol), 'BuONa (42.2 mg, 0.439 mmol), and a magnetic stir bar. A solution of anisole (0.159 mmol) in m-xylene (0.6 ml) and dodecane (internal standard for GC) were added, the mixture was stirred for 3 min, then the glass bomb was secured and removed from the box. The reaction mixture was degassed via freeze- pump-thaw sequence performed one time and the reactor was pressurized at room temperature with 1 bar of hydrogen. The reaction mixture was stirred at 1000C for 16h. Yield of tert- butylbenzene is 27% at 29% conversion. Prolonged heating does not lead to an increase in conversion. The product was identified by GC using authentic compound.
Example 26
Hydrogenolysis of di-or^o-methoxyphenyl ether (model compound for 5-O-5 lignin linkage).
85% 88%
[00280]
416272008740 110
[00281] In a glovebox, a 4 ml screw cap vial was charged with Ni(COD)2 (2.1 mg, 0.00763 mmol), 'BuONa (36.8 mg, 0.389 mmol), and a magnetic stir bar. A solution of di-ortho- methoxyphenyl ether (0.153 mmol) in m-xylene (0.6 ml) and dodecane (internal standard for GC) were added, the mixture was stirred for 3 min. The reaction vial was closed with a screw cap equipped with septum and inlet needle, removed from the glovebox and placed in an alloy plate, which was transferred to a 300 mL autoclave from Parr Instruments (Model 4561) under an argon atmosphere. The autoclave was flushed with hydrogen and then pressurized to 1 bar at room temperature and heated at 100° C for 16 h. The reactor was then cooled to room temperature, the reaction vial was taken out and the reaction mixture was diluted with 0.4 ml of toluene and treated with ImI of 1.6M aqueous HCl. The organic layer was subjected to GC analysis. Yields of anisole and guaiacol are 85% and 88% respectively (conversion: 95%). Anisole and guaiacol were identified by GC using authentic compounds and by GC/MS
(guaiacol, 124 m/z).
Example 27
45% 48% SIPrHBF4
[00282] The reaction was performed in a similar way to that described in Example 4 using di- tert-butylphenyl ether (0.151 mmol), Ni(COD)2 (8.5 mg, 0.0309 mmol), SIPr-HBF4 (26.6 mg, 0.0556 mmol), 'BuONa (36.8 mg, 0.383 mmol) in 0.6 ml of m-xylene to give tert-butylbenzene and para-te/t-butylphenol in 45% and 48% yield respectively (measured by GC using dodecane
416272008740 \ \ \
as internal standard) at 50 % conversion. 7>/t-butylbenzene andpαra-te/t-butylphenol were identified by GC using authentic compounds.
Example 28
Hydrogenolysis of guaiacyl veratryl ether
[00283] The reaction was performed in a similar way to that described in Example 4 using di- tert-butylphenyl ether (0.151 mmol), Ni(COD)2 (8.3 mg, 0.0302 mmol), 'BuONa (38.7 mg, 0.403 mmol) in 0.6 ml of m-xylene to give 3,4-dimethoxytoluene and guaiacol in quantitative yields (measured by GC using dodecane as internal standard). Product identification was done by GC using authentic compounds and by GC/MS for 3,4-Dimethoxytoluene (152 m/z) and guaiacol (124 m/z). The reaction carried out at a lower catalyst loading (5 mol % vs. 20 mol %) gave 3,4- dimethyoxytoluene and guaiacol in 95% and 95% yield, respectively.
416272008740 \ \2
Examples 29-45
"H" = Et3SiH, DIBAL, LiAI(OfBu)3H
ΛΛ 1 ♦• K Yield
Exp JN° ArOAIk "H" MoI. ratio Ni, mol% NHC Time, hb
ArOAlk/Η" (Conversion),
29 Et3SiH 2.5 20 SIPr 16 96(100)
30 Et3SiH 2.5 20 SIPr 16 86(88)
31 Et3SiH 25 20 SIPr 16 95(100) 32
DIBAL 2.5 20 SIPr 16 99(100) 33 LiAl(0'Bu)3H 2.5 20 SIPr 16 91(100)
38 Et3SiH 25 20 SIPr 16 48(64)
39 Et3SiH 25 20 IPrMe 106 60(66)
40 Et3SiH 25 20 SIPr 48 28(43)
42 Et3SiH 25 20 SIPr 96 53(nd)
^5 JDMe
43 ( Et3SiH 25 20 IPrMe 96 77(84)
44 DIBAL 2.5 20 SIPr 40 87(94)
416272008740 113
(a) Reaction conditions: 0.15 mmol of alkyl aryl ether, dodecane (internal standard for GC), 0.375-3.75 mmol of Et3SiH or 0.375 mmol of DIBAL or LiAl(O1Bu)3H, 0.375 mmol of 'BuONa, 03 ml of toluene, 120 0C (b) Reactions were carried out until the starting materials stopped to be consumed. Reaction times were not minimized, (c) Determined by GC using internal standard.
[00284] Reactions of 2-methoxynaphfhalene with various hydride donors in the presence of nickel(O) catalysts were carried out in toluene at 120 °C. The nickel catalyst was formed in situ from Ni(C0D)2, and a carbene ligand SIPr (See Example 29) generated by deprotonation of its hydrochloride salt with sodium tert-butoxide. Reactions conducted with triethylsilane, DIBAL
(diirøέ>utylalummum hydride), and LiAl(0fBu)3H form 86-99% yields of naphthalene from
reductive cleavage of the C-O bond (see Examples 30-33). No 2-naphthol was detected in the
reaction mixture from aliphatic C-O bond cleavage. This product distribution illustrates
selectivity for reduction of CA1O bonds over CAUSO bonds.
[00285] The N-heterocyclic carbene ligand, SIPr, and an excess of base (2.5 equiv) led to an active catalyst for this process. Yields of naphthalene in the model reaction of 2- methoxynaphthalene with 2.5 equiv. of triethylsilane and 'BuONa at 120 °C in toluene using a
1:1, 1:2 and 1:4 ratio of Ni(COD)2/SIPr-HCl were 44%, 80 and 87%, respectively.
[00286] Other N-heterocyclic carbene ligands were tested under the following conditions: 2- methoxynaphthalene (1 equiv.), nBu3SiH (2.5 equiv.), 5 mol % Of Ni(COD)2, 10 mol % of the
corresponding carbene salt, tBuONa (0.2 equiv.), toluene (0.5 M solution of 2-MeONaph), 120
0C, 16 h. The following yields of naphthalene (conversion of 2-methoxynaphthalene) were
obtained: SIPr-HBF4: 32% (32%), IPr-HCl: 20% (21%), IMes-HCl: 12% (23%), ImIPr-HBF4 :
0% (2%), ImIBu-HBF4: 2% (4%), SImIBu-HBF4: 6% (8%), and SIMes-HBF4: 8% (11%).
Phosphine ligands were tested under the same conditions, but without the base (tBuONa). The following yields of naphthalene (conversion of 2-methoxynaphthalene) were obtained: DPPB:
416272008740 J 14
0% (0%), DPPE: 0% (2%), X-Phos: 0% (2%), 2-BiphenylPCy2: 0% (1%), PCy3: 3% (5%), Bippyphos: 0% (0%).
[00287] Other carbene ligands (as the corresponding salts) were tested further, under optimized conditions: 2-methoxynaphthalene (1 equiv.), Et3SiH (2.5 equiv.), 20 mol % of Ni(COD)2, 40 mol % of the corresponding carbene salt, tBuONa (2.5 equiv.), toluene (0.5 M solution of 2-MeONaph), 120 0C, 16 h. The following yields of naphthalene (conversion of 2- methoxynaphthalene) were obtained: SIPr HBF4: 86% (88%), monotBuIPr-HCl: 81% (100%),
6-SIPr HBr: 0% (8%), 6-SIPr-HBF4: 19% (24%), 7-SIPr-HBr: 0% (6%), 7-SIPr-HBF4: 5% (5%), XyI-DIPP-HBr: 0% (0%), XyI-DIPP-HBF4: 0% (1%), SCAAC-HCl: 0% (0%), CAAC- HOTf: 0% (0%).
[00288] Other reducing agents were tested in model cleaving reactions under the following conditions: reduction of 2-methoxynaphthalene with a hydride source (2.5 equiv.) using 5 mol % of Ni(COD)2 (instead of 20 mol % as in one of the preferred embodiments), 10 mol % of SIPr ■ HBF4 (instead of 40 mol% as in one of the preferred embodiments), and tBuONa (0.2 equiv. instead of 2.5 equiv as in one of the preferred embodiments) in toluene (0.5 M solution of 2- MeONaph) at 120 0C, 16 h. Yields of naphthalene (conversions of 2-methoxynaphthalene) under these conditions were: HCO2Na: 9% (9%), HCO2Cs: 0% (2%), NaBH4: 4% (5%), NBu4BH4 0% (79%); NaOiPr 0% (3%); Al(OiPr)3: 0% (2%); (EtO)3SiH: 0% (2%), Ph2MeSiH: 16% (26%), Ph3SiH: 5% (7%), (PhCH2)(Me)2SiH: 8 % (23%), 1Bu3SiH: 13% (15%), 1Pr3SiH: 3% (10%), nHex3SiH: 21% (22%), nBu3SiH: 32 % (32%), and nPr3SiH: 3% (10 mol%). Of these, nBu3SiH was selected to screen bases under the following conditions: 2-MeONaph, nBu3SiH (2.5 equiv.), base (2.5 equiv), 5 mol % of Ni(COD)2, 10 mol % of SIPr■ HBF4, in toluene (0.5 M solution of 2-MeONaph) at 120 0C, 16 h. Yields of naphthalene (conversions of
416272008740 } }5
2-methoxynaphthalene) under these conditions were: tBuOK: 22% (75%), tBuOLi: 28% (30%), iPrONa: 31% (33%), MeONa: 18% (20%), NaH : 21% (24%), CsF: 6% (9%), K3PO4: 3% (19%).
[00289] Increasing the catalyst loading to 20 mol % of Ni(COD)2 and 40 mol% of SIPr-HBF4 and using 2.5 equiv. of nBu3SiH and 2.5 equiv. of base in toluene (0.5 M solution of 2- MeONaph) at 120 0C for 16 hr, gave the following yields of naphthalene (conversions of 2- methoxynaphthalene): iPrONa: 84% (88%), tBuONa: 86 (89%), tBuOLi: 46 (49%), Cs2CO3: 0% (3%).
[00290] Et3SiH and nBu3SiH gave similar yields of naphthalene (conversions of 2- methoxynaphthalene) using 2.5 equiv of tBuONa, 2.5 equiv of a silane, 20 mol % of Ni(COD)2, 40 mol% of SIPr-HBF4 in toluene (0.5 M solution of 2-MeONaph) at 120 0C for 16 hr:
nBu3SiH: 86% (first run) and 75% (second run), Et3SiH: 81% (first run) and 86% (second run). Other hydride sources under these conditions gave the following yields of naphthalene
(conversions of 2-methoxynaphthalene): LiAlH4: 4% (4%), (TMSO)3SiH: 19% (32%).
[00291] Conditions for the reductive cleavage of various aryl alkyl ethers are shown in Examples 34-45, and conditions for the reductive cleavage of diaryl ethers are shown in
Examples 51-59. Benzyl alkyl ethers are typically more reactive toward reductive cleavage by heterogeneous precious metal catalysts based on palladium, rhodium and iridium (see Examples 46-50). However, the soluble nickel complexes selectively catalyze reductive cleavage of biaryl ethers over aryl alkyl and benzyl alkyl ethers.
[00292] A summary of the reactions of alkyl aryl ethers is provided in results for Examples 29-45. Triethylsilane was found to be a general hydrogen atom source leading to arenes in 60- 96% yields in the presence of 20 mol % of Ni(COD)2 and SIPr. In some cases, conversions and
416272008740 \ \β
yields were higher for reactions conducted with more than 2.5 equivalents of the silane or by using of more active hydride donor such as DIBAL or LiAl(O^Bu)3. Thus reduction of 2- methoxynaphthalene using 2.5 equiv of triethylsilane gives naphthalene with 86% and 88% conversion, whereas the reaction with 25 equiv. of the silane proceeded to complete conversion with 95% yield (see Examples 30-31). The conversion and yield of 4-methoxybiphenyl was improved from 74% (for both) with 2.5 equiv. of triethylsilane to 100% and 99% with DIBAL respectively (see Examples 33-34). Activated aryl ethers, such as 1-and 2-napththyl methyl ethers and 4-methoxybiphenyl reacted with conversions from 96-99% (see Examples 29-33). In these cases reactions were complete in 16 h using the commercially available carbene salt SIPr«HCl as a ligand precursor. Unactivated and o/t/zo-substituted alkyl aryl ethers, such as anisoles and 2-methoxybiphenyl were less reactive, but reactions conducted with 20 mol % Ni(COD)2 and IPrMe and a 20 fold excess of triethylsilane, or reactions conducted with SIPr as ligand and DIBAL as hydrogen atom source occurred to yield the corresponding arenes (see Examples 34-45).
416272008740 \ \η
Examples 46-50
Nickel-catalyzed cleavage of benzyl ethers with hydride donorsa
"H" = Et3SiH, DIBAL
Yield
Exp JVo Benzyl alkyl ether Η Solvent T, 0C
(Conversion), %'
46 Et3SiH Toluene 120 61(67) 47 Et3SiH Toluene 140 60(100) 48 DIBAL Toluene 80 98(100)
49 DIBAL THF 80 82(83)
50 DIBAL THF 80 41(46)
(a) Reaction conditions: 0.15 mmol of benzyl alkyl ether, dodecane (internal standard for GC), 0.375 mmol of DIBAL and Et3SiH, 0.375 mmol of 'BuONa, 0.3 ml of the corresponding solvent, 80-140 0C. Reactions were carried out until the starting materials stopped to be consumed. Reaction times were not minimized, (c) Determined by GC using internal standard.
[00293] Reductive cleavage of benzyl ethers occurs with many more catalysts than reductive cleavage of aryl ethers and, therefore, benzyl groups are often used to protect alcohols for synthetic organic applications. In contrast to this typical reactivity, comparable reactivity of benzyl alkyl ethers and aryl alkyl ethers occurs in the presence of the Ni(0)/carbene catalyst. For example, the reaction of 2-(methoxymethyl)naphthalene with triethylsilane (2.5 eq) in the presence of 20 mol % of Ni(COD)2 and 40 mol % of SIPr HCl in toluene at 120 0C forms the product of C-O bond cleavage (61% yield of 2-methylnaphthalene at 67% conversion, see
416272008740 118
Example 46) in lower yield than the reaction of 2-methoxynaphthalene (86% of naphthalene at 88% conversion) under the same conditions (see Example 30). Reactions of the benzyl ethers with triethylsilane or DIBAL occur in the presence of Ni(COD)2 and SIPr as catalyst to form the methylarene (see Examples 46-50). Benzylic ethers substituted at the α-position, such as 1- methoxy-1-phenylpropane, were less reactive (41% at 46% conversion) than benzylic ethers lacking a substituent in the α-position (see Examples 48-50). The reaction in Example 50 was repeated at a higher temperature (12O0C vs. 8O0C) to give 94% yield at 100% conversion.
416272008740 \ \()
Examples 51-59
"H" = Et3SiH, DIBAL
Yield of ArH
Exp JVs Biaryl ether "H" MoI. ratio Ni, mol% Solvent T, 0C
ArOAlk/'Η" (Conversion), %b
51 DIBAL 2.5 20 Toluene 80 93(100)
52 DIBAL 2.5 20 Toluene 60 89(98) 53
Et3SiH 2.5 20 Toluene 100 60(100) 54 Et3SiH 10 5 Toluene 100 60 (100)
55 DIBAL 2.5 20 THF 80 97(100) 56 DIBAL 2.5 10 Toluene 80 (94)100c
57 DIBAL 2.5 10 Toluene 80 82(93) c d
(a) Reaction conditions1 0 15 mmol of biaryl ether, dodecane (internal standard for GC), 0 375 mmol of DIBAL and Et3SiH, 0.375 mmol of 'BuONa, 0.3 ml of the corresponding solvent, 80-120 0C Reactions were carried out until the starting materials stopped to be consumed. Reaction times were not minimized (b) Determined by GC using internal standard, (c) Other biaryl ethers such as mesityl phenyl and p-anisyl phenyl ethers were much less reactive under the same conditions (conversion less than 15%) (d) A mixture of benzene (38%) and anisole (44%) was obtained, (e) A mixture of benzene (4%) and anisole (24%) was obtained.
[00294] Various unactivated and heterocyclic diaryl ethers were cleaved to form the arene and phenolate at 80-120°C in toluene or THF using 2.5 eq. of DIBAL or triethylsilane as hydrogen
416272008740 120
atom sources and 5-20 mol% of Ni(COD)2/SIPr. Reduction of diphenyl ethers with DIBAL and 20 mol% of the catalyst gave 93% yield of benzene, and the reaction with triethylsilane gave 60% yield at full conversion (see Examples 51-54). The lower yields of arenes from reactions with triethylsilane resulted from formation of aryltriethylsilanes as side products, not from lower amounts of C-O bond cleavage. Reactions with triethylsilane occurred with lower catalyst loadings when large excess of triethylsilane was used. The catalytic reductive cleavage of aromatic ethers also occurred with cyclic diaryl ethers. For example, the reduction of dibenzofuran to 2-hydroxybiphenyl proceeded in 100% yield (see Example 59).
[00295] The nickel(0)/SIPr catalyst was selective for reductive cleavage of CAΓ-OAΓ bonds over CAr-OMe bonds. Di-o/t/zo-methoxyphenyl ether reacted with DIBAL in the presence of the nickel(0)/SIPr catalyst to give anisole and benzene in yields of 94% and 3% respectively (see Example 56). The small amount of benzene forms from cleavage of both the biaryl ether and alkyl aryl ether bonds. The nickel catalyst was as active for cleavage of more and less electron rich aryl-oxygen bonds. For example, cleavage of the unsymmetrical o/t/zo-methoxyphenyl phenyl ether yielded anisole and benzene in 44% and 38% yields respectively (see Example 57).
416272008740 }21
Examples 60
Di-ør/βø-anisyl ether can be reduced in the absence of the added ligand 10% NifCODV,
+ DIBAL
Examples 61-62
Selectivity of nickel-catalyzed cleavage of alkyl aryl, diaryl and benzyl ethers with hydride
donors
Biaryl ethers can be reduced faster than aryl and benzyl alkyl ones
Conversion. 88% 3% Yield: 72% 0%
1 equiv 1 equiv 1.2 equiv
Conversion1 80% 10% Yield: 62% 7%
[00296] Selective reduction of CAΓ-OAΓ bond in the presence of CAr-OAIk and Cβenzyi-OAlk bonds is illustrated by Examples 61-62. Reduction of biphenyl ether (1 equiv.) and para-tert- butylanisole (1 equiv.) together with DIBAL (1.2 equiv.) in the presence of 20 mol % of nickel(0)/SIPr in toluene at 80 0C led to exclusive formation of benzene (72%) at 88% conversion from cleavage of the biaryl ether, whereas little or no conversion of para-tert- butylanisole (3%) and no product from reduction of CAr-OAIk bonds was detected by gas chromatography. Surprisingly, under the same conditions, biphenyl ether was also reduced
416272008740 122
faster than α-ethylbenzyl methyl ether. After 36 h, 80% of biaryl ether versus 10% of the benzylic ether was consumed to give 62% of benzene versus 7% of propylbenzene (See Example 62).
416272008740 }23
Examples 63-74
"Ni", Conversion, Yield of Yield of
Exp JVo Aryl ether "Ni" ' Ligand
mol% b %c ArH,% ROH,%
63 Ni(COD)2 20 SIPr HBF4 38 37
64 Ni(COD)2 20 SIPr HBF4 31 28 65 Ni(COD)2 20 SIPr HBF4 100 75
71 Raney 15 - 0 0 0
72 20 SIPr HBF4 2 0
(a) Reaction conditions: 0 15 mmol of aryl or benzyl ether, dodecane (internal standard for GC), 0.375 mmol of 'BuONa, 5-20 mol% of Ni, 10-40 mol% of ligand, 0.6 ml of the corresponding solvent, 100 0C, 1 bar of hydrogen (pressure at room temperature), 16h. (b) Yield was not determined
416272008740 124
[00297] The same catalytic system that was efficient for the reduction with hydride sources, 20 mol% of Ni(COD)2 and 40 mol% of SIPr-HBF4, led to the reductive cleavage of the aromatic C-O bond in 1-methoxynaphthalene with 1 bar of hydrogen and 'BuONa in m-xylene at 100 0C for 16 h. This hydrogenolysis selectively led to naphthalene in 37% yield with 38% conversion (see Example 63). Unactivatedpαra-te/t-butylanisole reacted with a lower yield of 28%, but with excellent selectivity for aromatic C-O bond cleavage (conversion of 31%, see Example 64). In contrast to reductions with DIBAL, hydrogenolysis of diaryl and alkyl aryl ethers proceeded in similar yields (see Examples 65-74). Thus, the reaction of di-pαra-te/t-butylphenyl ether with hydrogen gave the corresponding arene and phenol in 33% and 32%, respectively, at 34% conversion (see Example 66) versus the reaction of pαra-te/t-butylanisole that led to cleavage of the aromatic C-O bond in 31% yield (see Example 64). The hydrogenolysis of biphenyl ether proceeded with full conversion to give phenol in 75% yield (see Example 65). Under the same conditions, α-ethylbenzyl methyl ether was inactive (see Example 72). No detectable amount of products from hydrogenation of the arene ring was observed in any of the above described examples. These results contrast with hydrogenation of aryl ethers over heterogeneous nickel and platinum metal catalysts, in which a mixture of hydrogenated products are usually formed containing no more than 30% of arene.
[00298] To probe the heterogeneous or homogeneous nature of catalyst, hydrogenolysis of di- pαra-te/t-butylphenyl ether was conducted in the presence of 300 fold excess of mercury, with respect to the catalyst. No decrease in conversion and product yields was observed.
[00299] Di-o/t/zo-anisyl ether, one of the stable ether linkages in lignin, was smoothly and selectively cleaved with 1 bar of hydrogen and 10 mol% Of Ni(COD)2 and 20 mol% of
SIPr-HBF4 as catalyst at 1000C in m-xylene to yield anisole and guaiacol in 83% and 85%
416272008740 }25
yields respectively (see Example 67). Very similar results were obtained using 5 mol% of Ni(COD)2 and 10 mol% of PCy3 (see Example 68). Ni(acac)2 was also found to be viable catalyst for hydrogenolysis (see Example 69).
Examples 75-77
Hydrogenolysis of lignin models using ligandless nickel
75. Hydrogenolysis of the diaryl ether lignin linkage
yields conversion
Model compound for 5-0-5
lignin linkage with base 85% 88% 92% without base 0% 0% 0% with Hg (30 equiv.) 38% 39% 42% without Hg 85% 88% 92%
[00300] Temperature was not minimized in this reaction. "Ligandless" Ni(COD)2 (5 mol%) with 'BuONa as additive catalyzes reductive cleavage of di-o/t/zo-anisyl ether with 85% yield of anisole and 88% yield of guaiacol. Yields in this reaction decreased in the presence of 30 fold excess of mercury, suggesting that this ligandless system may generate a heterogeneous catalyst. This heterogeneous catalyst is distinct from Raney nickel; Raney nickel 2800 (15 mol %) was completely inactive under the same conditions (see Example 70).
416272008740 126
76. Hydrogenolysis of the aryl benzyl lignin linkage
OC-O-4 lignin linkage
[00301] Temperature and catalyst loading were not minimized in this reaction. A model compound for the α-O-4 linkage in lignin, veratryl guaiacyl ether, was also selectively hydrogenated at 100 0C using 20 mol% of "ligandless" Ni(COD)2 in the presence 'BuONa to give guaiacol and 3,4-dimethoxytoluene in 97% and 95%, respectively.
77. Cleavage of the aryl alkyl lignin linkage
Model compound for
β-O-4 lignin linkage
[Ni] GC yield (conversion)
Ni(COD)2 21 % (100%)
Ni(COD)2ZSIPr■ HCI 24% (100%)
No catalyst 20% (100%)
[00302] Full conversion of the model compound for β-O-4 lignin linkage was observed after
16 h and 20-24% guaicol was detected by GC. Other products were not observed in the GC or
GC/MS.
[00303] Although the methods and compositions described herein have been described in connection with some variations, it is not intended to be limited to the specific form set forth herein. Rather, the scope of the methods and apparatus described herein is limited only by the
416272008740 127
claims. Additionally, although a feature may appear to be described in connection with particular variations, one skilled in the art would recognize that various features of the described variations may be combined in accordance with the methods and compositions described herein.
[00304] Furthermore, although individually listed, a plurality of means, elements or method steps may be implemented by, for example, a single apparatus or method. Additionally, although individual features may be included in different claims, these may be advantageously combined, and the inclusion in different claims does not imply that a combination of features is not feasible and/or advantageous. Also, the inclusion of a feature in one category of claims does not imply a limitation to this category, but rather the feature may be equally applicable to other claim categories, as appropriate.
[00305] Terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. As examples of the foregoing: the term "including" should be read to mean "including, without limitation" or the like; the terms "example" or "some variations" are used to provide exemplary instances of the item in discussion, not an exhaustive or limiting list thereof; and adjectives such as
"conventional," "traditional," "normal," "standard," "known" and terms of similar meaning should not be construed as limiting the item described to a given time period or to an item available as of a given time, but instead should be read to encompass conventional, traditional, normal, or standard technologies that may be available or known now or at any time in the future. Likewise, a group of items linked with the conjunction "and" should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as "and/or" unless expressly stated otherwise. Similarly, a group of items linked with the conjunction "or" should not be read as requiring mutual exclusivity among that group, but rather
416272008740 }28
should also be read as "and/or" unless expressly stated otherwise. Furthermore, although items, elements or components of methods and compositions described herein may be described or claimed in the singular, the plural is contemplated to be within the scope thereof unless limitation to the singular is explicitly stated. The presence of broadening words and phrases such as "one or more," "at least," "but not limited to," "in some variations" or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.
[00306] In addition, while compositions and processes described herein may be open to inclusion of additional unrecited features, and thus may be described or claimed as 'comprising' the specified features, a composition or process consisting only of the recited features, or consisting essentially of the recited features is expressly within the scope of the invention as well.
416272008740 }29
Claims
1. A method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid of lignin in a catalytic disproportionation reaction.
2. The method of claim 1, wherein the carbon-oxygen bond is between C2 and O2 of a glycerol β-arylether unit of lignin:
3. The method of claim 2, wherein the cleaving forms one or more products, the one or more products comprising Ar4OH.
4. The method of claim 1, wherein the carbon-carbon bond is between C1 and C2 and/or C2 and C3 of a glycerol β-arylether unit of lignin:
OH OR Ar3 Y R'
,O2
Ar4'
416272008740 }30 wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
5. The method of claim 1, wherein the carbon-carbon bond between C1 and C2 and/or C2 and C3 of the glycerol β-arylether unit of lignin and the carbon-oxygen bond between C2 and O2 of the glycerol β-arylether unit of lignin are cleaved:
and wherein Ar3 and Ar4 are optionally substituted aryl groups of lignin and each R and R' is independently selected from the group consisting of hydrogen or a bond to a phenylpropanoid unit of lignin.
6. The method of claim 5, wherein the cleaving forms one or more products, the one or more products comprising Ar4OH.
7. The method of claim 1, wherein the cleaving occurs via tandem dehydrogenation and retro-aldol reactions and/or tandem dehydrogenation and carbon-oxygen bond cleavage reactions.
8. The method of claim 1, wherein the cleaving is catalyzed by a metal-based catalyst.
9. The method of claim 1, wherein the cleaving is catalyzed by a metal-based catalyst comprising a metal selected from the group consisting of scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
416272008740 \2 \
10. The method of claim 1, wherein the cleaving is catalyzed by a metal-based catalyst comprising a metal selected from the group consisting of iron, palladium, ruthenium, nickel, rhodium, and iridium.
11. The method of claim 1 , wherein the cleaving is catalyzed by a metal-based catalyst comprising a metal selected from the group consisting of ruthenium, nickel, and rhodium.
12. The method of claim 1, wherein the cleaving is catalyzed by a metal-based catalyst comprising ruthenium.
13. The method of claim 1, wherein the cleaving is catalyzed by an organometallic catalyst.
14. The method of claim 1, wherein the cleaving is catalyzed by a catalyst comprising a hydride and carbonyl ligand.
15. The method of claim 1, wherein the cleaving is catalyzed by a catalyst formed from a metal precursor and optionally a ligand under the reaction conditions.
16. The method of claim 15, wherein the metal precursor is selected from the group consisting Of [Ru3(CO)12], [{Ru(cymene)Cl2}2], [(PPh3 )4RuCl2],
[Ru(PPh3MCO)(OTf)2(MeOH)] , [RuH2CO(PPh3)3] , [Ru(TFA)2(CO)(PPh3)2] ,
[Ru(TFA)(PPh3MCO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(cod)2], and [RhCl(coe)2]2.
17. The method of claim 15, wherein the ligand is a phosphine ligand.
18. The method of claim 15, wherein the metal precursor is selected from the group consisting of [RuH2CO(PPh3)3], [Ru(TFA)2(CO)(PPh3)2], [Ru(TFA)(PPh3)2(CO)H], and
[RuH(TFA)(CO)(PPh3)3 and the ligand is (9,9-dimethylxanthene-4,5- diyl)Ws'(diphenylphosphine) .
416272008740 }32
19. The method of claim 1, wherein the cleaving is carried out at a reaction temperature of 80-2500C.
20. The method of claim 1, further comprising hydrodeoxygenating the reaction products.
21. The method of claim 1, further comprising cracking the reaction products.
22. The method of claim 1, further comprising hydrogenating the reaction products.
23. The method of claim 1, wherein the cleaving is carried out in the presence of hydrogen.
24. The method of claim 1, wherein the cleaving is carried out in the presence of a silane.
25. The method of claim 1, wherein the glycerol β-arylether unit is oxidized prior to the cleaving step.
26. A fuel produced by the method of claim 20.
27. A product formed by the method of claim 1.
28. The method of claim 1, wherein the cleaving is carried out in the presence of an acid.
29. The method of claim 28, wherein the acid is selected from the group consisting of AlX3 where X = tertiary alkoxide, phenoxide, and halogen; TiX4 where X = tertiary alkoxide, phenoxide, and halogen; BX3 where X = F, Br; organic acids X-CO2H where X = CF3, CH3, aryl; and sulfonic acids X-SO3H where X = Me, aryl.
30. A method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond or a carbon-carbon bond of a phenylpropanoid unit of lignin in a catalytic disproportionation reaction
wherein the cleaving is catalyzed by a metal-based catalyst comprising vanadium.
416272008740 }33
31. The method of claim 30, wherein the carbon-oxygen bond is between C2 and O2 of a glycerol β-arylether unit of lignin:
32. The method of claim 30, wherein the cleaving occurs via a disproportionation- elimination reaction.
33. The method of claim 30, wherein the metal-based catalyst comprising vanadium is formed from a vanadium precursor and optionally a ligand under the reaction conditions.
34. The method of claim 33, wherein the vanadium precursor is selected from the group consisting of [VOSO4-XH2O], [VO(acac)2], [VO(OZ-Pr)3], and mixtures thereof.
35. The method of claim 33, wherein the ligand is a phenol-imine or bis-phenol-imine ligand.
36. The method of claim 33, wherein the cleaving is catalyzed by a pre-formed phenol- imine or bis-phenol-imine vanadium catalyst.
37. The method of claim 36, wherein the preformed phenol-imine or bis-phenol-imine vanadium catalyst is selected from the group consisting of:
and mixtures thereof.
38. A method of depolymerizing lignin comprising:
cleaving a carbon-oxygen bond of lignin in a catalytic reduction reaction, by contacting lignin with a catalyst and a hydrogen atom source.
39. The method of claim 38, wherein the carbon-oxygen bond comprises a diaryl, alkyl aryl, or benzyl alkyl, or benzyl aryl ether linkage.
40. The method of claim 38, wherein the cleaving is catalyzed by a metal-based catalyst comprising nickel.
41. The method of claim 40, wherein the metal-based catalyst comprising nickel is formed from a nickel precursor and optionally a ligand under the reaction conditions.
42. The method of claim 41, wherein the nickel precursor is selected from the group consisting Of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof.
416272008740 135
43. The method of claim 42, wherein the nickel precursor is selected from the group consisting of Ni(COD)2, Ni(acac)2, and mixtures thereof.
44. The method of claim 41, wherein the ligand:nickel precursor ratio is approximately 2:1.
45. The method of claim 40, wherein the ligand is an N-heterocyclic carbene ligand or a phosphine ligand.
46. The method of claim 45, wherein the ligand is an N-heterocyclic carbene ligand.
47. The method of claim 46, wherein the N-heterocyclic carbene ligand is selected from the group consisting of:
SImAd HBF4 SImPr HBF4 SImBu HBF4 Bu Im HBF4 and mixtures thereof.
48. The method of claim 47, wherein the N-heterocyclic carbene ligand is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMeS H BF4
49. The method of claim 48, wherein the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI I PrMΘ HCI ; and mixtures thereof.
50. The method of claim 40, wherein the cleaving is catalyzed by a pre-formed N- heterocyclic carbene nickel catalyst.
51. The method of claim 38, wherein the cleaving is carried out at a reaction temperature of 80-2500C.
52. The method of claim 38, further comprising hydrodeoxygenating the reaction products.
53. The method of claim 38, further comprising cracking the reaction products.
54. The method of claim 38, further comprising hydrogenating the reaction products.
416272008740 138
55. The method of claim 38, wherein the cleaving is carried out in the presence of a hydrogen atom source, the hydrogen atom source selected from the group consisting of hydrogen, a silane, diisobutylaluminum hydride (DIBAL), lithium tri-te/t-butoxyalumnium hydride (LiAl(O^Bu)3H), or mixtures thereof.
56. The method of claim 55, wherein the silane is triethylsilane (Et3SiH) or tert- butyldimethylsilane (^BuMe2SiH).
57. The method of claim 55, wherein the hydrogen atom source is dihydrogen.
58. The method of claim 38, wherein the cleaving is carried out in the presence of a base, the base is selected from the group consisting of sodium te/t-butoxide (^BuONa), sodium te/t-pentoxide (^PentONa), sodium /so-propoxide (/PrONa), lithium te/t-butoxide (tBuOLϊ), sodium methoxide (MeONa), potassium te/t-butoxide (^BuOK), cesium fluoride (CsF), and cesium carbonate (Cs2CO3), and mixtures thereof.
59. The method of claim 58, wherein the base is selected from the group consisting of sodium te/t-butoxide (^BuONa), sodium te/t-pentoxide (^PentONa), sodium /so-propoxide (/PrONa), and mixtures thereof.
60. The method of claim 38, wherein the cleaving has higher selectivity for aryl-carbon- oxygen bonds over alkyl-carbon oxygen bonds in lignin.
61. The method of claim 38, wherein the cleaving is catalyzed by a metal-based catalyst comprising nickel and an N-heterocyclic carbene ligand in the presence of a hydrogen atom source and a base.
62. A fuel produced by the method of claim 52.
63. A product formed by the method of claim 38.
416272008740 }39
64. A method to cleave a diaryl ether linkage comprising contacting a diaryl ether with a nickel catalyst and a hydrogen donor in the presence of a base.
65. The method of claim 64, wherein the diaryl ether is an optionally substituted diphenyl ether.
63. The method of claim 64, wherein the metal-based catalyst comprising nickel is
formed from a nickel precursor and optionally a ligand under the reaction conditions.
64. The method of claim 64, wherein the nickel precursor is selected from the group consisting Of Ni(COD)2, Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof.
65. The method of claim 64, the nickel precursor is Ni(COD)2 or Ni(acac)2.
66. The method of claim 64, wherein the ligand:nickel precursor ratio is approximately 2:1.
67. The method of claim 64, wherein the ligand is an N-heterocyclic carbene ligand or a phosphine ligand.
68. The method of claim 67, wherein the ligand is an N-heterocyclic carbene ligand.
69. The method of claim 68, wherein the N-heterocyclic carbene ligand is selected from the group consisting of:
MonotBulPr HCI ItBu HCI IMes HCI SIMeS H BF4 and mixtures thereof.
70. The method of claim 69, wherein the N-heterocyclic carbene ligand is selected from the group consisting of:
SPr HCI IPrMe HCI and mixtures thereof.
71. The method of claim 64, wherein the cleaving reaction is catalyzed by a pre-formed N-heterocyclic carbene nickel catalyst.
72. The method of claim 64, wherein the cleaving reaction is carried out at a reaction temperature of 80-2500C.
73. A composition comprising lignin and a metal-based catalyst.
74. The composition of claim 73, wherein the metal-based catalyst is formed from a metal precursor and optionally a ligand under the reaction conditions.
416272008740 141
75. The composition of claim 74, wherein the metal precursor comprises a metal selected from the group consisting of ruthenium, rhodium, vanadium, nickel, and mixtures thereof.
76. The composition of claim 74, wherein the metal precursor is selected from the group consisting Of [Ru3(CO)12], [{Ru(cymene)Cl2}2], [(PPh3 )4RuCl2],
[Ru(PPhS)2(CO)(OTf)2(MeOH)] , [RuH2CO(PPh3)3] , [Ru(TFA)2(CO)(PPh3),] ,
[Ru(TFA)(PPh3MCO)H], [RuH(TFA)(CO)(PPh3)3], [Ni(cod)2], [RhCl(coe)2]2,
[VOSO4-XH2O], [V0(acac)2], [VO(OZ-Pr)3], Ni(acac)2, NiCl2, NiBr2, Ni(OAc)2, Ni(OH)2, NiCO3* 2 Ni(OH)2 (nickel carbonate basic), and mixtures thereof.
77. The composition of claim 74, wherein the metal precursor comprises ruthenium and the ligand is a phosphine ligand.
78. The composition of claim 77, wherein the phosphine ligand is (9,9-dimethylxanthene- 4,5-diyl)Ms(diphenylphosphine).
79. The composition of claim 74, wherein the metal precursor comprises vanadium and the ligand is a phenol-imine or bis-phenol-imine ligand.
80. The composition of claim 74, wherein the metal precursor comprises nickel and the ligand is a phosphine or carbene ligand.
81. The composition of claim 80, wherein the carbene ligand is an N-heterocyclic
carbene ligand.
82. The composition of claim 73, wherein the metal-based catalyst is a pre-formed
catalyst.
83. The composition of claim 82, wherein the pre-formed catalyst comprises ruthenium and a phosphine ligand. 740 }42
84. The composition of claim 82, wherein the pre-formed catalyst comprises vanadium and a phenol-imine or bis-phenol-imine ligand.
85. The composition of claim 82, wherein the pre-formed catalyst comprises nickel and a phosphine or carbene ligand.
740 }43
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