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WO2011089803A1 - Piezoelectric electricity generating element, piezoelectric electricity generating device and production method for piezoelectric electricity generating element - Google Patents

Piezoelectric electricity generating element, piezoelectric electricity generating device and production method for piezoelectric electricity generating element Download PDF

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Publication number
WO2011089803A1
WO2011089803A1 PCT/JP2010/072682 JP2010072682W WO2011089803A1 WO 2011089803 A1 WO2011089803 A1 WO 2011089803A1 JP 2010072682 W JP2010072682 W JP 2010072682W WO 2011089803 A1 WO2011089803 A1 WO 2011089803A1
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Prior art keywords
piezoelectric
power generation
spiral
piezoelectric body
piezoelectric power
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French (fr)
Japanese (ja)
Inventor
藤本 克己
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/186Vibration harvesters
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/08Shaping or machining of piezoelectric or electrostrictive bodies
    • H10N30/085Shaping or machining of piezoelectric or electrostrictive bodies by machining
    • H10N30/088Shaping or machining of piezoelectric or electrostrictive bodies by machining by cutting or dicing
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/09Forming piezoelectric or electrostrictive materials
    • H10N30/093Forming inorganic materials
    • H10N30/097Forming inorganic materials by sintering
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/30Piezoelectric or electrostrictive devices with mechanical input and electrical output, e.g. functioning as generators or sensors

Definitions

  • the present invention relates to a piezoelectric power generation element, a piezoelectric power generation apparatus including the same, and a method for manufacturing the piezoelectric power generation element.
  • the present invention is disposed between first and second members that are relatively displaceable along a first direction, and the second member is first with respect to the first member.
  • the present invention relates to a piezoelectric power generation element that generates electric power by vibrating along the direction of the above, a piezoelectric power generation apparatus including the same, and a method for manufacturing the piezoelectric power generation element.
  • a piezoelectric power generation device that vibrates due to acceleration, strain, or the like and generates power by a piezoelectric effect is known.
  • a piezoelectric power generator is a power source that can be used semipermanently. For this reason, the piezoelectric power generation device is useful as a power source for a wireless communication device, for example.
  • FIG. 17 is a schematic perspective view of the piezoelectric power generation device described in Patent Document 1.
  • a piezoelectric power generation device 100 shown in FIG. 17 is a unimorph type piezoelectric power generation device in a cantilever manner.
  • the piezoelectric power generation apparatus 100 includes a piezoelectric power generation element 102.
  • a metal plate 103 is bonded to the piezoelectric power generation element 102.
  • One end of the piezoelectric power generation element 102 and the metal plate 103 is fixed to the case 101.
  • a weight 104 is attached to the other end of the piezoelectric power generation element 102 and the metal plate 103.
  • this piezoelectric power generation device 100 when acceleration is applied to the piezoelectric power generation device 100, the weight 104 vibrates. Thereby, tensile stress and compressive stress are alternately applied to the piezoelectric power generation element 102. As a result, electric power is generated in the piezoelectric power generation element 102.
  • the resonance frequency of the piezoelectric power generation element 102 correlates with the length of the piezoelectric power generation element 102 and the weight of the weight 104. Specifically, the resonance frequency of the piezoelectric power generation element 102 decreases as the length from the fixed end to the free end of the piezoelectric power generation element 102 increases. Further, as the weight 104 is heavier, the resonance frequency of the piezoelectric power generation element 102 is lower.
  • the length between the fixed end and the free end of the piezoelectric power generation element 102 is increased, and the weight 104 is increased in weight to increase the weight of the piezoelectric power generation element.
  • the resonance frequency of 102 needs to be lowered. Therefore, there has been a problem that the piezoelectric power generation apparatus 100 is increased in size when power generation is performed by vibration at a low frequency.
  • the piezoelectric power generation apparatus 100 when vibration is applied to the piezoelectric power generation apparatus 100, stress concentrates on the fixed end side portion of the piezoelectric power generation element 102, and the piezoelectric power generation element 102 has a free end side portion. Stress is not so much. For this reason, there is a problem that the power generation efficiency is low and the portion on the fixed end side of the piezoelectric power generation element 102 to which a large stress is applied is easily damaged.
  • the present invention has been made in view of such points, and an object of the present invention is to provide a small piezoelectric power generating element that can generate power with high power generation efficiency even with low-frequency vibration and has high durability, and the piezoelectric power generating element. Another object of the present invention is to provide a method for manufacturing a piezoelectric power generation device and a piezoelectric power generation element.
  • the piezoelectric power generating element according to the present invention is disposed between first and second members that are relatively displaceable along a first direction, and the second member is relative to the first member.
  • the present invention relates to a piezoelectric power generation element that generates power by oscillating along a first direction.
  • the piezoelectric power generating element according to the present invention includes a spiral piezoelectric body and first and second electrodes.
  • the spiral piezoelectric body is formed in a spiral shape centering on a central axis extending in the first direction.
  • the spiral piezoelectric body has a first end and a second end. The first end is fixed to the first member. The second end is fixed to the second member.
  • Each of the first and second electrodes is formed on the spiral piezoelectric body along the extending direction of the spiral piezoelectric body.
  • the spiral piezoelectric body means a spiral piezoelectric body. More specifically, the term “spiral piezoelectric body” refers to a piezoelectric body in which the center line connecting the centers of the cross sections of the spiral piezoelectric body has a spiral shape.
  • the radius of the spiral piezoelectric body is r.
  • the pitch of the spiral piezoelectric body is 2 ⁇ a.
  • the spiral piezoelectric body has a surface whose normal direction is directed outward. Both the first and second electrodes are provided on a surface whose normal direction faces outward. In this configuration, it is easy to form the first and second electrodes. In particular, compared to a so-called laminated piezoelectric power generation element in which an electrode is also provided inside the piezoelectric body, the formation of the electrode is very easy. Therefore, the piezoelectric power generation element can be easily manufactured.
  • the surface whose normal direction faces outward is not limited to the surface whose normal direction faces radially outward.
  • the surface in which the normal line direction faces outward means the entire surface in which the normal line faces outward when viewed from the direction in which the central axis of the spiral piezoelectric body extends.
  • two second electrodes are provided.
  • the two second electrodes are disposed on both sides of the first electrode on the surface having the normal direction facing outward.
  • the potential difference between the first and second electrodes can be increased while keeping the capacitance between the first and second electrodes large. Therefore, the obtained current value can be increased.
  • the shape of the cross section of the spiral piezoelectric body is rectangular. With this configuration, it is easy to produce a helical piezoelectric body. Therefore, the piezoelectric power generation element can be easily manufactured.
  • the shape of the cross section of the spiral piezoelectric body is a rectangular shape whose longitudinal direction is along the first direction. In this configuration, higher power generation efficiency can be obtained when the first and second electrodes are formed on the surface facing the outside of the spiral piezoelectric body.
  • the helical piezoelectric body is polarized along the first direction.
  • the vibration mode is the d33 mode. For this reason, the conversion efficiency from kinetic energy to electrical energy can be further increased.
  • the spiral piezoelectric body is polarized along a radial direction perpendicular to the first direction.
  • the polarization of the helical piezoelectric body is easy. Therefore, the piezoelectric power generation element can be easily manufactured.
  • the first electrode and the second electrode are formed when the second member of the helical piezoelectric body vibrates with respect to the first member. At least one of the direction and magnitude of the applied stress is formed on different portions.
  • the helical piezoelectric body is made of piezoelectric ceramics.
  • the rigidity of the helical piezoelectric body can be increased. Therefore, a piezoelectric power generating element having high durability can be obtained.
  • the spiral piezoelectric body is formed so that the radius decreases from the first member side toward the second member side in the first direction.
  • r f (z) in the cylindrical coordinate system (r, ⁇ , z)
  • the piezoelectric power generation apparatus includes the piezoelectric power generation element according to the present invention.
  • the piezoelectric power generation device includes first and second members and a piezoelectric power generation element.
  • the first and second members are provided so as to be relatively displaceable along the first direction.
  • the piezoelectric power generation element is formed in a spiral shape centering on a central axis extending in the first direction.
  • the piezoelectric power generation element includes a spiral piezoelectric body and first and second electrodes.
  • the spiral piezoelectric body has a first end and a second end. The first end is fixed to the first member. The second end is fixed to the second member.
  • the first and second electrodes are each formed along the direction in which the spiral piezoelectric body extends.
  • a plurality of piezoelectric power generation elements having different radial dimensions are provided.
  • a plurality of piezoelectric power generation elements having different radial dimensions have different resonance frequencies.
  • a piezoelectric power generation element having a small radial dimension has a low resonance frequency
  • a piezoelectric power generation element having a large radial dimension has a high resonance frequency.
  • the frequency with high electric power generation efficiency mutually differs. Therefore, by providing a plurality of piezoelectric power generation elements having different radial dimensions, it is possible to expand a frequency band with high power generation efficiency.
  • the plurality of piezoelectric power generation elements are provided so as to have the same central axis.
  • the first and second members are likely to vibrate along the first direction. Therefore, power generation efficiency can be increased.
  • the method for manufacturing a piezoelectric power generation element according to the present invention relates to the method for manufacturing a piezoelectric power generation element according to the present invention.
  • the method of manufacturing a piezoelectric power generating element according to the present invention includes a step of preparing a cylindrical piezoelectric body made of piezoelectric ceramic, a step of forming a conductive film on the outer peripheral surface of the cylindrical piezoelectric body, and a conductive film is formed. Forming a spiral piezoelectric body by cutting the cylindrical piezoelectric body into a spiral, and forming first and second electrodes by dividing the conductive film along a first direction; It has. According to this method, a helical piezoelectric body can be easily created. Therefore, the piezoelectric power generation element can be manufactured easily and inexpensively.
  • the spiral piezoelectric body is formed in a spiral shape centering on the central axis extending in the first direction. For this reason, the resonance frequency can be lowered without increasing the size. Therefore, it is possible to provide a piezoelectric power generation element that is small in size and capable of generating power with high power generation efficiency even with low-frequency vibration. Further, when a spiral piezoelectric body is used, when the first and second members vibrate along the first direction, stress is applied to the entire spiral piezoelectric body with high uniformity. Therefore, high durability can be realized. Moreover, since power generation is performed by the entire piezoelectric power generation element, high power generation efficiency can be obtained.
  • FIG. 1 is a schematic side view of the piezoelectric power generation device according to the first embodiment.
  • FIG. 2 is a view taken along line II-II in FIG.
  • FIG. 3 is a schematic perspective view of the piezoelectric power generating element according to the first embodiment.
  • 4 is a schematic cross-sectional view taken along line IV-IV in FIG.
  • FIG. 5 is a schematic diagram showing a process of creating a helical piezoelectric body.
  • FIG. 6 is a schematic diagram illustrating a process of creating a helical piezoelectric body.
  • FIG. 7 is a schematic diagram illustrating a process of creating a helical piezoelectric body.
  • FIG. 8 is a schematic cross-sectional view of the piezoelectric power generating element in the first modification.
  • FIG. 1 is a schematic side view of the piezoelectric power generation device according to the first embodiment.
  • FIG. 2 is a view taken along line II-II in FIG.
  • FIG. 3 is
  • FIG. 9 is a schematic cross-sectional view of the piezoelectric power generating element in the second modification.
  • FIG. 10 is a schematic cross-sectional view of a piezoelectric power generator according to a third modification.
  • FIG. 11 is a schematic cross-sectional view of a piezoelectric power generator according to a fourth modification.
  • FIG. 12 is a schematic cross-sectional view of a piezoelectric power generator according to a fifth modification.
  • FIG. 13 is a schematic side view of a piezoelectric power generating device according to a sixth modification.
  • FIG. 14 is a schematic cross-sectional view of the piezoelectric power generation device according to the second embodiment.
  • FIG. 15 is a schematic perspective view of the piezoelectric power generation element according to the second embodiment.
  • FIG. 16 is a graph showing the relationship between the frequency of vibration applied to the piezoelectric power generation element and the power generation voltage in the second embodiment.
  • the graph 2a is a graph showing the power generation voltage of the piezoelectric power generation element 2a.
  • a graph 2b is a graph showing the power generation efficiency of the piezoelectric power generation element 2b.
  • a graph 2c is a graph showing the power generation efficiency of the piezoelectric power generation element 2c.
  • FIG. 17 is a schematic perspective view of the piezoelectric power generation device described in Patent Document 1.
  • the piezoelectric power generation device 1 is a device used for applications where low-frequency vibration is applied.
  • the piezoelectric power generation device 1 is used by being attached to a device to which vibration of a specific low frequency of about 1 to 100 Hz is applied, such as a car, a human body, a boiler, and a motor.
  • the piezoelectric power generation device 1 is used as a power source for a wireless sensor network, for example.
  • FIG. 1 is a schematic side view of a piezoelectric power generator according to a first embodiment.
  • FIG. 2 is a view taken along line II-II in FIG.
  • FIG. 3 is a schematic perspective view of the piezoelectric power generating element according to the first embodiment.
  • 4 is a schematic cross-sectional view taken along line IV-IV in FIG.
  • the piezoelectric power generation apparatus 1 includes first and second members 3 and 4 and a piezoelectric power generation element 2.
  • the first and second members 3 and 4 are arranged along the first direction z.
  • the first and second members 3 and 4 are relatively displaceable along the first direction z.
  • the first and second members 3 and 4 relatively vibrate along the first direction, so that the piezoelectric power generation element 2 expands and contracts along the first direction z, thereby generating power. Is called.
  • Each of the first and second members 3 and 4 may constitute a fixed end, or may constitute a free end. When the 1st and 2nd members 3 and 4 comprise the free end, the 1st and 2nd members 3 and 4 function as a weight.
  • the material of the 1st and 2nd members 3 and 4 is not specifically limited.
  • the first and second members 3 and 4 may be made of, for example, a metal, an alloy, a resin, or wood.
  • the piezoelectric power generation element 2 is disposed between the first member 3 and the second member 4.
  • the piezoelectric power generation element 2 includes a spiral piezoelectric body 20.
  • One end portion 20 ⁇ / b> A of the spiral piezoelectric body 20 is fixed to the first member 3.
  • the other end 20 ⁇ / b> B of the spiral piezoelectric body 20 is fixed to the second member 4.
  • the spiral piezoelectric body 20 can be formed of an appropriate piezoelectric material.
  • the spiral piezoelectric body 20 can be formed of, for example, piezoelectric ceramics, a piezoelectric resin, or a piezoelectric composite material.
  • piezoelectric ceramics include lead zirconate titanate ceramics.
  • piezoelectric resin include polyvinylidene fluoride (PVDF).
  • the piezoelectric composite material is a material including at least one of piezoelectric ceramics and piezoelectric resin and a resin not having piezoelectricity.
  • non-piezoelectric resin used for the composite material examples include silicone resin, PPS (polyphenylene sulfide) resin, PBT (polybutylene terephthalate) resin, PTFE (polytetrafluoroethylene) resin, PET (polyethylene terephthalate) resin, and PE ( Polyethylene) resin and the like.
  • the helical piezoelectric body 20 can be relatively easily formed for any reason that the high-temperature firing step can be omitted as compared with the case of using only piezoelectric ceramics. Can be molded. Furthermore, when a composite material is used, the local piezoelectric amount of the piezoelectric power generation device and the piezoelectric body can be adjusted by controlling the ratio of the contained piezoelectric ceramics or piezoelectric resin.
  • the rigidity of the helical piezoelectric body 20 can be increased.
  • the spiral piezoelectric body 20 is formed in a spiral shape centering on a central axis C extending along the first direction z. That is, the central axis C is located on the z axis of the cylindrical coordinate system (r, ⁇ , z). In this embodiment.
  • the spiral piezoelectric body 20 is formed so that the radius is constant in the first direction z. That is, r is constant in the cylindrical coordinate system (r, ⁇ , z).
  • the spiral piezoelectric body 20 is formed in a shape having a surface in which the normal direction is directed outward. Specifically, the spiral piezoelectric body 20 is formed so that the cross-sectional shape of the spiral piezoelectric body 20 is a rectangular shape whose longitudinal direction is along the first direction z. Specifically, the spiral piezoelectric body 20 includes an inner peripheral surface 20a facing the center side, an outer peripheral surface 20b facing the outer side, and a first side surface 20c facing the first member 3 in the first direction z. And a second side face 20d facing the second member 4 side in the first direction z.
  • the polarization direction P (see FIG. 4) of the spiral piezoelectric body 20 is not particularly limited.
  • the polarization direction P of the spiral piezoelectric body 20 may be parallel to the first direction z or may be a radial direction x parallel to the first direction z.
  • FIG. 4 an example in which the spiral piezoelectric body 20 is polarized along the radial direction x will be described.
  • first and second electrodes 21 and 22 are formed on the surface of the spiral piezoelectric body 20. In the present embodiment, no electrode is formed inside the spiral piezoelectric body 20.
  • the first and second electrodes 21 and 22 can be formed of an appropriate conductive material.
  • the first and second electrodes 21 and 22 are made of, for example, a metal such as Al, Ag, Cu, Pt, Au, Cr, or Ni, or an alloy containing one or more of these metals. Can do.
  • the first and second electrodes 21 and 22 have at least one of the direction and the magnitude of the stress applied when the second member 4 vibrates with respect to the first member 3 of the helical piezoelectric body 20. It is formed on different parts. For this reason, when the second member 4 vibrates with respect to the first member 3, a voltage is generated between the first and second electrodes 21 and 22 due to the piezoelectric effect.
  • each of the first and second electrodes 21 and 22 extends in the direction in which the spiral piezoelectric body 20 extends (that is, the spiral direction) on the outer peripheral surface 20 b. It is spirally formed along. For this reason, the vibration mode of the piezoelectric power generation element 2 is d31.
  • the spiral piezoelectric body 20 is formed in a spiral shape centering on the central axis C extending in the first direction z. For this reason, compared with the piezoelectric power generation device 100 shown in FIG. 17, for example, in the piezoelectric power generation device 1 of this embodiment, the resonance frequency can be lowered without increasing the size. That is, the piezoelectric power generation apparatus 1 is small in size, and can generate power with high power generation efficiency even by low-frequency vibration.
  • the piezoelectric power generation device 100 shown in FIG. 17 when vibration is applied to the piezoelectric power generation device 100, stress is concentrated on the portion of the piezoelectric power generation element 102 on the fixed end side, and the piezoelectric power generation element 102 is free. There is not much stress on the end part. For this reason, the power generation efficiency is low, and the portion on the fixed end side of the piezoelectric power generation element 102 to which a large stress is applied is likely to be damaged.
  • a so-called laminated piezoelectric power generation element in which an electrode is formed inside a piezoelectric body is difficult to manufacture. This is because the electrode provided inside diffuses or evaporates in the firing process of the piezoelectric body.
  • the piezoelectric power generating element 2 is not a laminated type, and the first and second electrodes 21 and 22 are formed on the surface of the spiral piezoelectric body 20. For this reason, an electrode can be formed after baking of a piezoelectric material. In addition, the first and second electrodes 21 and 22 can be easily formed.
  • both the first and second electrodes 21 and 22 are formed on the outer peripheral surface 20b, the first and second electrodes 21 and 22 can be easily formed. . Therefore, the piezoelectric power generation element 2 of the present embodiment is easy to manufacture. Further, it is not necessary to use an Ag—Pd alloy or Pt having a high melting point for forming the electrode. Therefore, the manufacturing cost can be kept low.
  • the spiral piezoelectric body 20 is polarized along the radial direction x. For this reason, the spiral piezoelectric body 20 can be easily polarized.
  • the manufacturing method of the piezoelectric power generation element 2 is not particularly limited.
  • an example of a method for manufacturing the piezoelectric power generation element 2 will be described with reference to FIGS.
  • a cylindrical piezoelectric body 30 is prepared.
  • the cylindrical piezoelectric body 30 is obtained, for example, by forming a material containing piezoelectric ceramic powder into a cylindrical shape and then firing it.
  • conductive films 31 and 32 are formed on the inner and outer peripheral surfaces of the cylindrical piezoelectric body 30.
  • the formation method of the electrically conductive films 31 and 32 is not specifically limited.
  • the conductive films 31 and 32 can be formed by a thin film forming method such as a sputtering method or a vapor deposition method, a metal foil laminate, or the like.
  • the piezoelectric body 30 is polarized along the radial direction x by applying a voltage between the conductive films 31 and 32. After the polarization, the conductive film 31 is removed. Note that the conductive film 31 is not necessarily removed and may be left.
  • the piezoelectric body 30 and the conductive film 32 are cut along the spiral cutting line L1 shown in FIG.
  • the piezoelectric power generating element 2 can be completed by forming the first and second electrodes 21 and 22 by dividing the conductive film 32 along the cutting line L2 shown in FIG. According to the manufacturing method, the spiral piezoelectric power generating element 2 can be easily manufactured.
  • the polarization of the piezoelectric body 30 may be performed before the piezoelectric body 30 is cut.
  • FIG. 8 is a schematic cross-sectional view of the piezoelectric power generating element in the first modification.
  • FIG. 9 is a schematic cross-sectional view of the piezoelectric power generating element in the second modification.
  • the pair of electrodes 21 and 22 are provided on the outer peripheral surface 20b of the spiral piezoelectric body 20 and the spiral piezoelectric body 20 is polarized along the radial direction x has been described.
  • the configuration and position of the electrodes and the polarization direction P of the helical piezoelectric body are not particularly limited.
  • the spiral piezoelectric body 20 may be polarized along the first direction z.
  • the vibration mode of the piezoelectric power generation element 2 is d33. Therefore, for example, compared with the case where the vibration mode of the piezoelectric power generation element 2 is d31, the conversion efficiency from kinetic energy to electrical energy can be increased. As a result, high power generation efficiency can be realized.
  • two second electrodes 22 may be provided, and these two second electrodes 22 may be provided on both sides of the first electrode 21 in the first direction z on the outer peripheral surface 20b.
  • the potential difference between the first and second electrodes 21 and 22 is increased while maintaining a large capacitance between the first and second electrodes 21 and 22. Can do. Therefore, the obtained current value can be increased.
  • the spiral piezoelectric body 20 has the polarization directions P reversed in the z1 side portion and the z2 side portion in the first direction z of the spiral piezoelectric body 20. Also good. Specifically, in the example illustrated in FIG. 9, the portion on the z1 side in the first direction z of the spiral piezoelectric body 20 is polarized toward the z1 side in the first direction z. A portion on the z2 side in the first direction z of the spiral piezoelectric body 20 is polarized toward the z2 side in the first direction z.
  • FIG. 10 is a schematic cross-sectional view of a piezoelectric power generator according to a third modification.
  • FIG. 11 is a schematic cross-sectional view of a piezoelectric power generator according to a fourth modification.
  • FIG. 12 is a schematic cross-sectional view of a piezoelectric power generator according to a fifth modification.
  • the present invention is not limited to this configuration.
  • the shape of the cross section of the spiral piezoelectric body 20 may be a rectangular shape whose longitudinal direction is along the radial direction x.
  • the shape of the cross section of the spiral piezoelectric body 20 may be a shape other than a rectangular shape.
  • the shape of the cross section of the spiral piezoelectric body 20 may be, for example, a square.
  • the shape of the cross section of the spiral piezoelectric body 20 may be a polygon such as a regular polygon. Specifically, in the example shown in FIG. 11, the shape of the cross section of the spiral piezoelectric body 20 is a regular hexagon.
  • the first and second electrodes 21 and 22 are formed on the surfaces 20 e to 20 g facing the outside of the spiral piezoelectric body 20. Specifically, the first electrode 21 is formed on the surface 20e, and the second electrode 22 is formed on the surface 20g.
  • the shape of the cross section of the spiral piezoelectric body 20 may be circular, elliptical or oval.
  • FIG. 13 is a schematic side view of a piezoelectric power generating device according to a sixth modification.
  • the spiral piezoelectric body 20 is formed so as to have a constant radius in the first direction z.
  • the present invention is not limited to this configuration.
  • the spiral piezoelectric body 20 may be formed so that the radius decreases from the first member 3 side toward the second member 4 side in the first direction z. Good.
  • the spiral piezoelectric body 20 is formed so as to become thinner toward the second member 4 side. ing. Specifically, in this modification, the spiral piezoelectric body 20 is formed so that the width W becomes narrower toward the second member 4 side. By doing in this way, stress can be uniformly given to the whole spiral piezoelectric body 20. Therefore, higher power generation efficiency can be obtained.
  • FIG. 14 is a schematic cross-sectional view of the piezoelectric power generation device according to the second embodiment.
  • FIG. 15 is a schematic perspective view of the piezoelectric power generation element according to the second embodiment.
  • the piezoelectric power generation apparatus 1 having only one piezoelectric power generation element 2 has been described.
  • the present invention is not limited to this configuration.
  • the piezoelectric power generation apparatus may have a plurality of piezoelectric power generation elements 2.
  • the piezoelectric power generation apparatus 1a shown in FIG. 14 includes three piezoelectric power generation elements 2a to 2c.
  • the piezoelectric power generation elements 2a to 2c have substantially the same configuration as that of the piezoelectric power generation element 2 of the first embodiment.
  • the piezoelectric power generating elements 2a to 2c differ in the dimension (radius) in the radial direction x.
  • the piezoelectric power generation elements 2a to 2c may be provided so as to have different central axes, but in the present embodiment, they are provided so as to have the same central axis. That is, the piezoelectric power generation elements 2a to 2c are provided on the same axis. For this reason, the piezoelectric power generating element 2a having the largest radius is located on the outermost side, the piezoelectric power generating element 2b having the next largest radius is located inside the piezoelectric power generating element 2a, and the piezoelectric power generating element 2b is located most inside. The piezoelectric power generation element 2c having a small radius is located.
  • the resonance frequency of the piezoelectric power generation elements 2a to 2c that is, the frequency of vibration when the power generation efficiency is highest, varies depending on the radius of the piezoelectric power generation elements 2a to 2c. Therefore, the piezoelectric power generation elements 2a to 2c having different radii have different resonance frequencies. Specifically, as shown in FIG. 16, the piezoelectric power generating element 2a having the largest radius has the lowest resonance frequency, and the piezoelectric power generating element 2c having the smallest radius has the highest resonance frequency.
  • the piezoelectric power generation device of this embodiment is particularly useful when it is attached to a device that can vibrate the frequency of applied vibration, such as a human body.
  • the piezoelectric power generation elements 2a to 2c are arranged on the same axis. For this reason, since it becomes easy for the 1st and 2nd members 3 and 4 to vibrate along the 1st direction z, higher power generation efficiency is obtained.
  • the electrodes when electrodes are formed on the inner peripheral surfaces of the piezoelectric power generation elements 2a to 2c, the electrodes may come into contact with each other and short-circuit between the piezoelectric power generation elements adjacent in the radial direction.
  • the first and second electrodes 21 and 22 are formed on the surface where the normal direction of the spiral piezoelectric body 20 faces outward. For this reason, even if the piezoelectric power generating elements adjacent in the radial direction come into contact with each other, it is difficult to short-circuit.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

Disclosed are a small-sized and highly durably piezoelectric electricity generating element which is capable of generating electricity at a high electricity generation rate even by means of low frequency vibrations, a piezoelectric electricity generating device which is provided with the piezoelectric electricity generating element, and a production method for the piezoelectric electricity generating element. A piezoelectric electricity generating element (2) comprises a spiral shaped piezoelectric body (20), and first and second electrodes (21, 22). The spiral shaped piezoelectric body (20) comprises a first end section (20A) which is fixed to a first member (3), and a second end section (20B) which is fixed to a second member (4). The first and the second electrodes (21, 22) are formed along the direction in which the spiral shaped piezoelectric body (20) extends.

Description

圧電発電素子、圧電発電装置及び圧電発電素子の製造方法Piezoelectric power generation element, piezoelectric power generation apparatus, and method for manufacturing piezoelectric power generation element

 本発明は、圧電発電素子、それを備えた圧電発電装置及び圧電発電素子の製造方法に関する。特には、本発明は、第1の方向に沿って相対的に変位可能に設けられている第1及び第2の部材間に配置され、第2の部材が第1の部材に対して第1の方向に沿って振動することにより発電を行う圧電発電素子、それを備えた圧電発電装置及び圧電発電素子の製造方法に関する。 The present invention relates to a piezoelectric power generation element, a piezoelectric power generation apparatus including the same, and a method for manufacturing the piezoelectric power generation element. In particular, the present invention is disposed between first and second members that are relatively displaceable along a first direction, and the second member is first with respect to the first member. The present invention relates to a piezoelectric power generation element that generates electric power by vibrating along the direction of the above, a piezoelectric power generation apparatus including the same, and a method for manufacturing the piezoelectric power generation element.

 従来、加速度や歪みなどが加わることにより振動し、圧電効果により発電する圧電発電装置が知られている。圧電発電装置は、電池とは異なり、半永久的に使用できる電源である。このため、圧電発電装置は、例えば、ワイヤレス通信装置などの電源として有用である。 2. Description of the Related Art Conventionally, a piezoelectric power generation device that vibrates due to acceleration, strain, or the like and generates power by a piezoelectric effect is known. Unlike a battery, a piezoelectric power generator is a power source that can be used semipermanently. For this reason, the piezoelectric power generation device is useful as a power source for a wireless communication device, for example.

 このような圧電発電装置の一例が、下記の特許文献1に開示されている。図17は、特許文献1に記載の圧電発電装置の略図的斜視図である。図17に示す圧電発電装置100は、片持ち梁態様のユニモルフ型圧電発電装置である。圧電発電装置100は、圧電発電素子102を備えている。圧電発電素子102には、金属板103が接合されている。圧電発電素子102と金属板103との一方の端部は、ケース101に固定されている。圧電発電素子102と金属板103との他方の端部には、錘104が取り付けられている。 An example of such a piezoelectric power generator is disclosed in Patent Document 1 below. FIG. 17 is a schematic perspective view of the piezoelectric power generation device described in Patent Document 1. A piezoelectric power generation device 100 shown in FIG. 17 is a unimorph type piezoelectric power generation device in a cantilever manner. The piezoelectric power generation apparatus 100 includes a piezoelectric power generation element 102. A metal plate 103 is bonded to the piezoelectric power generation element 102. One end of the piezoelectric power generation element 102 and the metal plate 103 is fixed to the case 101. A weight 104 is attached to the other end of the piezoelectric power generation element 102 and the metal plate 103.

 この圧電発電装置100では、圧電発電装置100に加速度が加わると、錘104が振動する。これにより、圧電発電素子102に引張応力と圧縮応力とが交互に加わる。その結果、圧電発電素子102において電力が発生する。 In this piezoelectric power generation device 100, when acceleration is applied to the piezoelectric power generation device 100, the weight 104 vibrates. Thereby, tensile stress and compressive stress are alternately applied to the piezoelectric power generation element 102. As a result, electric power is generated in the piezoelectric power generation element 102.

特許第3170965号公報Japanese Patent No. 3170965

 ところで、圧電発電装置100では、圧電発電素子102の共振周波数は、圧電発電素子102の長さと、錘104の重量とに相関する。具体的には、圧電発電素子102の固定端から自由端までの長さが長くなるほど、圧電発電素子102の共振周波数が低くなる。また、錘104の重量が重くなるほど、圧電発電素子102の共振周波数が低くなる。 Incidentally, in the piezoelectric power generation apparatus 100, the resonance frequency of the piezoelectric power generation element 102 correlates with the length of the piezoelectric power generation element 102 and the weight of the weight 104. Specifically, the resonance frequency of the piezoelectric power generation element 102 decreases as the length from the fixed end to the free end of the piezoelectric power generation element 102 increases. Further, as the weight 104 is heavier, the resonance frequency of the piezoelectric power generation element 102 is lower.

 このため、低い周波数の振動によって発電が行われるようにするためには、圧電発電素子102の固定端と自由端との間の長さを長くし、かつ錘104を重くすることによって圧電発電素子102の共振周波数を低くする必要がある。従って、低い周波数の振動によって発電が行われるようにしようとすると、圧電発電装置100が大型化するという問題があった。 For this reason, in order to generate power by vibration at a low frequency, the length between the fixed end and the free end of the piezoelectric power generation element 102 is increased, and the weight 104 is increased in weight to increase the weight of the piezoelectric power generation element. The resonance frequency of 102 needs to be lowered. Therefore, there has been a problem that the piezoelectric power generation apparatus 100 is increased in size when power generation is performed by vibration at a low frequency.

 また、圧電発電装置100では、圧電発電装置100に振動が加わった際に、圧電発電素子102のうちの固定端側の部分に応力が集中し、圧電発電素子102の自由端側の部分には応力がそれほどかからない。このため、発電効率が低く、かつ、大きな応力が加わる圧電発電素子102の固定端側の部分が破損しやすいという問題もあった。 Further, in the piezoelectric power generation apparatus 100, when vibration is applied to the piezoelectric power generation apparatus 100, stress concentrates on the fixed end side portion of the piezoelectric power generation element 102, and the piezoelectric power generation element 102 has a free end side portion. Stress is not so much. For this reason, there is a problem that the power generation efficiency is low and the portion on the fixed end side of the piezoelectric power generation element 102 to which a large stress is applied is easily damaged.

 本発明は、かかる点に鑑みてなされたものであり、その目的は、低周波数の振動によっても高い発電効率で発電が可能であり、かつ耐久性が高い小型な圧電発電素子及びそれを備えた圧電発電装置、さらには圧電発電素子の製造方法を提供することにある。 The present invention has been made in view of such points, and an object of the present invention is to provide a small piezoelectric power generating element that can generate power with high power generation efficiency even with low-frequency vibration and has high durability, and the piezoelectric power generating element. Another object of the present invention is to provide a method for manufacturing a piezoelectric power generation device and a piezoelectric power generation element.

 本発明に係る圧電発電素子は、第1の方向に沿って相対的に変位可能に設けられている第1及び第2の部材間に配置され、第2の部材が第1の部材に対して第1の方向に沿って振動することにより発電を行う圧電発電素子に関する。本発明に係る圧電発電素子は、螺旋状圧電体と、第1及び第2の電極とを備えている。螺旋状圧電体は、第1の方向に延びる中心軸を中心とする螺旋状に形成されている。螺旋状圧電体は、第1の端部と、第2の端部とを有する。第1の端部は、第1の部材に固定される。第2の端部は、第2の部材に固定される。第1及び第2の電極は、各々、螺旋状圧電体の延びる方向に沿って螺旋状圧電体に形成されている。 The piezoelectric power generating element according to the present invention is disposed between first and second members that are relatively displaceable along a first direction, and the second member is relative to the first member. The present invention relates to a piezoelectric power generation element that generates power by oscillating along a first direction. The piezoelectric power generating element according to the present invention includes a spiral piezoelectric body and first and second electrodes. The spiral piezoelectric body is formed in a spiral shape centering on a central axis extending in the first direction. The spiral piezoelectric body has a first end and a second end. The first end is fixed to the first member. The second end is fixed to the second member. Each of the first and second electrodes is formed on the spiral piezoelectric body along the extending direction of the spiral piezoelectric body.

 なお、本発明において、螺旋状圧電体とは、螺旋形状の圧電体のことをいう。より詳細には、螺旋状圧電体とは、螺旋状圧電体の横断面の中心をつないでなる中心線が螺旋形状である圧電体のことをいう。螺旋形状とは、円柱座標系(r,θ,z)でr=定数またはf(z),z=aθで表される形状のことをいう。なお、f(z)は、zの関数である。螺旋状圧電体の半径は、rとなる。螺旋状圧電体のピッチは、2πaとなる。 In the present invention, the spiral piezoelectric body means a spiral piezoelectric body. More specifically, the term “spiral piezoelectric body” refers to a piezoelectric body in which the center line connecting the centers of the cross sections of the spiral piezoelectric body has a spiral shape. The spiral shape means a shape represented by r = constant or f (z), z = aθ in a cylindrical coordinate system (r, θ, z). Note that f (z) is a function of z. The radius of the spiral piezoelectric body is r. The pitch of the spiral piezoelectric body is 2πa.

 本発明に係る圧電発電素子のある特定の局面では、螺旋状圧電体は、法線方向が外側を向いている表面を有している。第1及び第2の電極の両方が、法線方向が外側を向いている表面上に設けられている。この構成では、第1及び第2の電極の形成が容易である。特に、圧電体の内部にも電極を設ける所謂積層型の圧電発電素子と比較すると、電極の形成が非常に容易である。従って、圧電発電素子の製造が容易となる。なお、法線方向が外側を向いている表面は、法線方向が半径方向の外側を向いている表面に限定されない。法線方向が外側を向いている表面は、螺旋状圧電体の中心軸の延びる方向から視た際に、法線が外側を向いている表面全般を意味する。 In a specific aspect of the piezoelectric power generation element according to the present invention, the spiral piezoelectric body has a surface whose normal direction is directed outward. Both the first and second electrodes are provided on a surface whose normal direction faces outward. In this configuration, it is easy to form the first and second electrodes. In particular, compared to a so-called laminated piezoelectric power generation element in which an electrode is also provided inside the piezoelectric body, the formation of the electrode is very easy. Therefore, the piezoelectric power generation element can be easily manufactured. The surface whose normal direction faces outward is not limited to the surface whose normal direction faces radially outward. The surface in which the normal line direction faces outward means the entire surface in which the normal line faces outward when viewed from the direction in which the central axis of the spiral piezoelectric body extends.

 本発明に係る圧電発電素子の他の特定の局面では、第2の電極が2つ設けられている。2つの第2の電極は、法線方向が外側を向いている表面上において、第1の電極の両側に配置されている。この構成では、第1及び第2の電極間の容量を大きく保ちながら、第1及び第2の電極間の電位差を大きくすることができる。従って、得られる電流値を大きくすることができる。 In another specific aspect of the piezoelectric power generating element according to the present invention, two second electrodes are provided. The two second electrodes are disposed on both sides of the first electrode on the surface having the normal direction facing outward. In this configuration, the potential difference between the first and second electrodes can be increased while keeping the capacitance between the first and second electrodes large. Therefore, the obtained current value can be increased.

 本発明に係る圧電発電素子の別の特定の局面では、螺旋状圧電体の横断面の形状は矩形状である。この構成では、螺旋状圧電体の作製が容易である。従って、圧電発電素子の製造が容易となる。 In another specific aspect of the piezoelectric power generating element according to the present invention, the shape of the cross section of the spiral piezoelectric body is rectangular. With this configuration, it is easy to produce a helical piezoelectric body. Therefore, the piezoelectric power generation element can be easily manufactured.

 本発明に係る圧電発電素子のさらに他の特定の局面では、螺旋状圧電体の横断面の形状は、長手方向が第1の方向に沿った矩形状である。この構成では、螺旋状圧電体の外側を向いている表面上に第1及び第2の電極を形成した場合に、より高い発電効率が得られる。 In yet another specific aspect of the piezoelectric power generating element according to the present invention, the shape of the cross section of the spiral piezoelectric body is a rectangular shape whose longitudinal direction is along the first direction. In this configuration, higher power generation efficiency can be obtained when the first and second electrodes are formed on the surface facing the outside of the spiral piezoelectric body.

 本発明に係る圧電発電素子のさらに別の特定の局面では、螺旋状圧電体は、第1の方向に沿って分極されている。この構成では、振動モードがd33モードとなる。このため、運動エネルギーから電気的エネルギーへの変換効率をさらに高めることができる。 In yet another specific aspect of the piezoelectric power generating element according to the present invention, the helical piezoelectric body is polarized along the first direction. In this configuration, the vibration mode is the d33 mode. For this reason, the conversion efficiency from kinetic energy to electrical energy can be further increased.

 本発明に係る圧電発電素子のまた他の特定の局面では、螺旋状圧電体は、第1の方向と垂直な半径方向に沿って分極されている。この構成では、螺旋状圧電体の分極が容易である。従って、圧電発電素子の製造が容易となる。 In another specific aspect of the piezoelectric power generating element according to the present invention, the spiral piezoelectric body is polarized along a radial direction perpendicular to the first direction. In this configuration, the polarization of the helical piezoelectric body is easy. Therefore, the piezoelectric power generation element can be easily manufactured.

 本発明に係る圧電発電素子のまた別の特定の局面では、第1の電極と第2の電極とは、螺旋状圧電体の、第2の部材が第1の部材に対して振動したときに加わる応力の向き及び大きさのうちの少なくとも一方が互いに異なる部分の上に形成されている。 In another specific aspect of the piezoelectric power generating element according to the present invention, the first electrode and the second electrode are formed when the second member of the helical piezoelectric body vibrates with respect to the first member. At least one of the direction and magnitude of the applied stress is formed on different portions.

 本発明に係る圧電発電素子のさらにまた他の特定の局面では、螺旋状圧電体は、圧電セラミックスからなる。この構成では、螺旋状圧電体の剛性を高めることができる。従って、高い耐久性を有する圧電発電素子を得ることができる。 In yet another specific aspect of the piezoelectric power generating element according to the present invention, the helical piezoelectric body is made of piezoelectric ceramics. In this configuration, the rigidity of the helical piezoelectric body can be increased. Therefore, a piezoelectric power generating element having high durability can be obtained.

 本発明に係る圧電発電素子のさらにまた別の特定の局面では、螺旋状圧電体は、第1の方向において、半径が一定となるように形成されている。すなわち、円柱座標系(r,θ,z)でr=定数である。 In yet another specific aspect of the piezoelectric power generating element according to the present invention, the spiral piezoelectric body is formed so that the radius is constant in the first direction. That is, r = constant in the cylindrical coordinate system (r, θ, z).

 本発明に係る圧電発電素子のさらにまた別の特定の局面では、螺旋状圧電体は、第1の方向において、第1の部材側から第2の部材側に向かって半径が小さくなるように形成されている。すなわち、円柱座標系(r,θ,z)でr=f(z)であり、r=f(z)は、単調減少関数である。 In still another specific aspect of the piezoelectric power generating element according to the present invention, the spiral piezoelectric body is formed so that the radius decreases from the first member side toward the second member side in the first direction. Has been. That is, r = f (z) in the cylindrical coordinate system (r, θ, z), and r = f (z) is a monotone decreasing function.

 本発明に係る圧電発電装置は、上記本発明に係る圧電発電素子を備えている。詳細には、本発明に係る圧電発電装置は、第1及び第2の部材と、圧電発電素子とを備えている。第1及び第2の部材は、第1の方向に沿って相対的に変位可能に設けられている。圧電発電素子は、第1の方向に延びる中心軸を中心とする螺旋状に形成されている。圧電発電素子は、螺旋状圧電体と、第1及び第2の電極とを有する。螺旋状圧電体は、第1の端部と、第2の端部とを有する。第1の端部は、第1の部材に固定される。第2の端部は、第2の部材に固定される。第1及び第2の電極は、各々、螺旋状圧電体の延びる方向に沿って形成されている。 The piezoelectric power generation apparatus according to the present invention includes the piezoelectric power generation element according to the present invention. Specifically, the piezoelectric power generation device according to the present invention includes first and second members and a piezoelectric power generation element. The first and second members are provided so as to be relatively displaceable along the first direction. The piezoelectric power generation element is formed in a spiral shape centering on a central axis extending in the first direction. The piezoelectric power generation element includes a spiral piezoelectric body and first and second electrodes. The spiral piezoelectric body has a first end and a second end. The first end is fixed to the first member. The second end is fixed to the second member. The first and second electrodes are each formed along the direction in which the spiral piezoelectric body extends.

 本発明に係る圧電発電装置のある特定の局面では、半径方向の寸法が異なる圧電発電素子が複数設けられている。半径方向の寸法が異なる複数の圧電発電素子では、共振周波数が相互に異なる。具体的には、半径方向の寸法が小さな圧電発電素子は、共振周波数が小さく、半径方向の寸法が大きな圧電発電素子は、共振周波数が大きい。このため、半径方向の寸法が異なる複数の圧電発電素子では、発電効率が高い周波数が互いに異なる。従って、半径方向の寸法が異なる圧電発電素子を複数設けることにより、発電効率が高い周波数帯を拡大することができる。 In a specific aspect of the piezoelectric power generation device according to the present invention, a plurality of piezoelectric power generation elements having different radial dimensions are provided. A plurality of piezoelectric power generation elements having different radial dimensions have different resonance frequencies. Specifically, a piezoelectric power generation element having a small radial dimension has a low resonance frequency, and a piezoelectric power generation element having a large radial dimension has a high resonance frequency. For this reason, in the several piezoelectric power generation element from which the dimension of radial direction differs, the frequency with high electric power generation efficiency mutually differs. Therefore, by providing a plurality of piezoelectric power generation elements having different radial dimensions, it is possible to expand a frequency band with high power generation efficiency.

 本発明に係る圧電発電装置の他の特定の局面では、複数の圧電発電素子は、互いに同じ中心軸を有するように設けられている。この構成では、第1及び第2の部材が第1の方向に沿って振動しやすくなる。よって、発電効率を高めることができる。 In another specific aspect of the piezoelectric power generation device according to the present invention, the plurality of piezoelectric power generation elements are provided so as to have the same central axis. In this configuration, the first and second members are likely to vibrate along the first direction. Therefore, power generation efficiency can be increased.

 本発明に係る圧電発電素子の製造方法は、上記本発明に係る圧電発電素子の製造方法に関する。本発明に係る圧電発電素子の製造方法は、圧電セラミックスからなる円筒状の圧電体を用意する工程と、円筒状の圧電体の外周面上に導電膜を形成する工程と、導電膜が形成された円筒状の圧電体を螺旋状に切断することにより螺旋状圧電体を形成する工程と、導電膜を第1の方向に沿って分割することにより第1及び第2の電極を形成する工程とを備えている。この方法によれば、螺旋状圧電体を容易に作成することができる。従って、圧電発電素子を容易かつ安価に製造することができる。 The method for manufacturing a piezoelectric power generation element according to the present invention relates to the method for manufacturing a piezoelectric power generation element according to the present invention. The method of manufacturing a piezoelectric power generating element according to the present invention includes a step of preparing a cylindrical piezoelectric body made of piezoelectric ceramic, a step of forming a conductive film on the outer peripheral surface of the cylindrical piezoelectric body, and a conductive film is formed. Forming a spiral piezoelectric body by cutting the cylindrical piezoelectric body into a spiral, and forming first and second electrodes by dividing the conductive film along a first direction; It has. According to this method, a helical piezoelectric body can be easily created. Therefore, the piezoelectric power generation element can be manufactured easily and inexpensively.

 本発明では、螺旋状圧電体は、第1の方向に延びる中心軸を中心とする螺旋状に形成されている。このため、大型化することなく、共振周波数を低くすることができる。このため、小型でありつつ、低周波数の振動によっても高い発電効率で発電が可能な圧電発電素子を提供することができる。また、螺旋状圧電体を用いた場合、第1及び第2の部材が第1の方向に沿って振動した際に、螺旋状圧電体全体に高い均一性で応力が加わる。従って、高い耐久性を実現することができる。また、圧電発電素子全体で発電が行われるため、高い発電効率が得られる。 In the present invention, the spiral piezoelectric body is formed in a spiral shape centering on the central axis extending in the first direction. For this reason, the resonance frequency can be lowered without increasing the size. Therefore, it is possible to provide a piezoelectric power generation element that is small in size and capable of generating power with high power generation efficiency even with low-frequency vibration. Further, when a spiral piezoelectric body is used, when the first and second members vibrate along the first direction, stress is applied to the entire spiral piezoelectric body with high uniformity. Therefore, high durability can be realized. Moreover, since power generation is performed by the entire piezoelectric power generation element, high power generation efficiency can be obtained.

図1は、第1の実施形態に係る圧電発電装置の略図的側面図である。FIG. 1 is a schematic side view of the piezoelectric power generation device according to the first embodiment. 図2は、図1における線II-II矢視図である。FIG. 2 is a view taken along line II-II in FIG. 図3は、第1の実施形態における圧電発電素子の略図的斜視図である。FIG. 3 is a schematic perspective view of the piezoelectric power generating element according to the first embodiment. 図4は、図3の線IV-IVにおける略図的断面図である。4 is a schematic cross-sectional view taken along line IV-IV in FIG. 図5は、螺旋状圧電体を作成する工程を表す模式図である。FIG. 5 is a schematic diagram showing a process of creating a helical piezoelectric body. 図6は、螺旋状圧電体を作成する工程を表す模式図である。FIG. 6 is a schematic diagram illustrating a process of creating a helical piezoelectric body. 図7は、螺旋状圧電体を作成する工程を表す模式図である。FIG. 7 is a schematic diagram illustrating a process of creating a helical piezoelectric body. 図8は、第1の変形例における圧電発電素子の略図的横断面図である。FIG. 8 is a schematic cross-sectional view of the piezoelectric power generating element in the first modification. 図9は、第2の変形例における圧電発電素子の略図的横断面図である。FIG. 9 is a schematic cross-sectional view of the piezoelectric power generating element in the second modification. 図10は、第3の変形例に係る圧電発電装置の略図的断面図である。FIG. 10 is a schematic cross-sectional view of a piezoelectric power generator according to a third modification. 図11は、第4の変形例に係る圧電発電装置の略図的断面図である。FIG. 11 is a schematic cross-sectional view of a piezoelectric power generator according to a fourth modification. 図12は、第5の変形例に係る圧電発電装置の略図的断面図である。FIG. 12 is a schematic cross-sectional view of a piezoelectric power generator according to a fifth modification. 図13は、第6の変形例に係る圧電発電装置の略図的側面図である。FIG. 13 is a schematic side view of a piezoelectric power generating device according to a sixth modification. 図14は、第2の実施形態に係る圧電発電装置の略図的断面図である。FIG. 14 is a schematic cross-sectional view of the piezoelectric power generation device according to the second embodiment. 図15は、第2の実施形態における圧電発電素子の略図的斜視図である。FIG. 15 is a schematic perspective view of the piezoelectric power generation element according to the second embodiment. 図16は、第2の実施形態における、圧電発電素子に加わる振動の周波数と、発電電圧との関係を表すグラフである。グラフ2aが圧電発電素子2aの発電電圧を表すグラフである。グラフ2bが圧電発電素子2bの発電効率を表すグラフである。グラフ2cが圧電発電素子2cの発電効率を表すグラフである。FIG. 16 is a graph showing the relationship between the frequency of vibration applied to the piezoelectric power generation element and the power generation voltage in the second embodiment. The graph 2a is a graph showing the power generation voltage of the piezoelectric power generation element 2a. A graph 2b is a graph showing the power generation efficiency of the piezoelectric power generation element 2b. A graph 2c is a graph showing the power generation efficiency of the piezoelectric power generation element 2c. 図17は、特許文献1に記載されている圧電発電装置の略図的斜視図である。FIG. 17 is a schematic perspective view of the piezoelectric power generation device described in Patent Document 1.

 (第1の実施形態)
 以下、本発明を実施した好ましい形態について、図1に示す圧電発電素子2を備える圧電発電装置1を例に挙げて説明する。但し、圧電発電装置1は、単なる例示である。本発明に係る圧電発電装置及び圧電発電素子は、圧電発電装置1及び圧電発電素子2に限定されない。
(First embodiment)
Hereinafter, a preferred embodiment in which the present invention is implemented will be described by taking a piezoelectric power generation apparatus 1 including the piezoelectric power generation element 2 shown in FIG. 1 as an example. However, the piezoelectric power generation device 1 is merely an example. The piezoelectric power generation device and the piezoelectric power generation element according to the present invention are not limited to the piezoelectric power generation device 1 and the piezoelectric power generation element 2.

 圧電発電装置1は、低周波数の振動が加わる用途に使用される装置である。圧電発電装置1は、例えば、車、人体、ボイラー、モーターなどの、1~100Hz程度の特定の低周波数の振動が加わるものに対して取り付けられて使用される。圧電発電装置1は、例えば、ワイヤレスセンサネットワーク用の電源などとして活用される。 The piezoelectric power generation device 1 is a device used for applications where low-frequency vibration is applied. The piezoelectric power generation device 1 is used by being attached to a device to which vibration of a specific low frequency of about 1 to 100 Hz is applied, such as a car, a human body, a boiler, and a motor. The piezoelectric power generation device 1 is used as a power source for a wireless sensor network, for example.

 図1は、第1の実施形態に係る圧電発電装置の略図的側面図である。図2は、図1における線II-II矢視図である。図3は、第1の実施形態における圧電発電素子の略図的斜視図である。図4は、図3の線IV-IVにおける略図的断面図である。 FIG. 1 is a schematic side view of a piezoelectric power generator according to a first embodiment. FIG. 2 is a view taken along line II-II in FIG. FIG. 3 is a schematic perspective view of the piezoelectric power generating element according to the first embodiment. 4 is a schematic cross-sectional view taken along line IV-IV in FIG.

 図1に示すように、圧電発電装置1は、第1及び第2の部材3,4と、圧電発電素子2とを備えている。第1及び第2の部材3,4は、第1の方向zに沿って配列されている。第1及び第2の部材3,4は、第1の方向zに沿って相対的に変位可能である。圧電発電装置1では、第1及び第2の部材3,4が第1の方向に沿って相対的に振動することにより圧電発電素子2が第1の方向zに沿って伸縮し、発電が行われる。 As shown in FIG. 1, the piezoelectric power generation apparatus 1 includes first and second members 3 and 4 and a piezoelectric power generation element 2. The first and second members 3 and 4 are arranged along the first direction z. The first and second members 3 and 4 are relatively displaceable along the first direction z. In the piezoelectric power generation apparatus 1, the first and second members 3 and 4 relatively vibrate along the first direction, so that the piezoelectric power generation element 2 expands and contracts along the first direction z, thereby generating power. Is called.

 第1及び第2の部材3,4のそれぞれは、固定端を構成していてもよいし、自由端を構成していてもよい。第1及び第2の部材3,4が自由端を構成している場合は、第1及び第2の部材3,4は錘として機能する。なお、第1及び第2の部材3,4の材質は、特に限定されない。第1及び第2の部材3,4は、例えば、金属、合金、樹脂、木などからなるものであってもよい。 Each of the first and second members 3 and 4 may constitute a fixed end, or may constitute a free end. When the 1st and 2nd members 3 and 4 comprise the free end, the 1st and 2nd members 3 and 4 function as a weight. In addition, the material of the 1st and 2nd members 3 and 4 is not specifically limited. The first and second members 3 and 4 may be made of, for example, a metal, an alloy, a resin, or wood.

 圧電発電素子2は、第1の部材3と第2の部材4との間に配置されている。圧電発電素子2は、螺旋状圧電体20を備えている。螺旋状圧電体20の一方側の端部20Aは、第1の部材3に固定されている。螺旋状圧電体20の他方側の端部20Bは、第2の部材4に固定されている。 The piezoelectric power generation element 2 is disposed between the first member 3 and the second member 4. The piezoelectric power generation element 2 includes a spiral piezoelectric body 20. One end portion 20 </ b> A of the spiral piezoelectric body 20 is fixed to the first member 3. The other end 20 </ b> B of the spiral piezoelectric body 20 is fixed to the second member 4.

 螺旋状圧電体20は、適宜の圧電材料により形成することができる。螺旋状圧電体20は、例えば、圧電セラミックス、圧電性樹脂または圧電コンポジット材料などにより形成することができる。圧電セラミックスの具体例としては、チタン酸ジルコン酸鉛系セラミックスが挙げられる。圧電性樹脂の具体例としては、ポリフッ化ビニリデン(PVDF:PolyVinylidene DiFluoride)が挙げられる。圧電コンポジット材料は、圧電セラミックスと圧電樹脂とのうちの少なくとも一方と、圧電性を有さない樹脂とを含む材料である。上記コンポジット材料に用いる非圧電性樹脂としては、例えば、シリコーン樹脂、PPS(ポリフェニレンサルファイド)樹脂、PBT(ポリブチレンテレフタレート)樹脂、PTFE(ポリテトラフルオロエチレン)樹脂、PET(ポリエチレンテレフタレート)樹脂及びPE(ポリエチレン)樹脂などが挙げられる。 The spiral piezoelectric body 20 can be formed of an appropriate piezoelectric material. The spiral piezoelectric body 20 can be formed of, for example, piezoelectric ceramics, a piezoelectric resin, or a piezoelectric composite material. Specific examples of piezoelectric ceramics include lead zirconate titanate ceramics. Specific examples of the piezoelectric resin include polyvinylidene fluoride (PVDF). The piezoelectric composite material is a material including at least one of piezoelectric ceramics and piezoelectric resin and a resin not having piezoelectricity. Examples of the non-piezoelectric resin used for the composite material include silicone resin, PPS (polyphenylene sulfide) resin, PBT (polybutylene terephthalate) resin, PTFE (polytetrafluoroethylene) resin, PET (polyethylene terephthalate) resin, and PE ( Polyethylene) resin and the like.

 螺旋状圧電体20の形成材料として、上記圧電樹脂及びコンポジット材料を用いた場合は、圧電セラミックスのみを用いた場合より高温焼成工程を省略可能などの理由で比較的容易に螺旋状圧電体20を成形することができる。さらに、コンポジット材料を用いた場合は、含有される圧電セラミックス若しくは圧電樹脂の比率を制御することで圧電発電装置及び圧電体の局所的な圧電量を調整することができる。 When the piezoelectric resin and the composite material are used as the material for forming the helical piezoelectric body 20, the helical piezoelectric body 20 can be relatively easily formed for any reason that the high-temperature firing step can be omitted as compared with the case of using only piezoelectric ceramics. Can be molded. Furthermore, when a composite material is used, the local piezoelectric amount of the piezoelectric power generation device and the piezoelectric body can be adjusted by controlling the ratio of the contained piezoelectric ceramics or piezoelectric resin.

 一方、螺旋状圧電体20を圧電セラミックスにより形成した場合は、螺旋状圧電体20の剛性を高めることができる。 On the other hand, when the helical piezoelectric body 20 is formed of piezoelectric ceramics, the rigidity of the helical piezoelectric body 20 can be increased.

 図1~図3に示すように、螺旋状圧電体20は、第1の方向zに沿って延びる中心軸Cを中心とする螺旋状に形成されている。すなわち、中心軸Cは、円柱座標系(r,θ,z)のz軸上に位置している。本実施形態において。螺旋状圧電体20は、第1の方向zにおいて、半径が一定となるように形成されている。すなわち、円柱座標系(r,θ,z)において、rが一定とされている。 As shown in FIGS. 1 to 3, the spiral piezoelectric body 20 is formed in a spiral shape centering on a central axis C extending along the first direction z. That is, the central axis C is located on the z axis of the cylindrical coordinate system (r, θ, z). In this embodiment. The spiral piezoelectric body 20 is formed so that the radius is constant in the first direction z. That is, r is constant in the cylindrical coordinate system (r, θ, z).

 図2及び図4に示すように、螺旋状圧電体20は、法線方向が外側を向いている表面を有する形状に形成されている。具体的には、螺旋状圧電体20は、螺旋状圧電体20の横断面の形状が、長手方向が第1の方向zに沿った矩形状となるように形成されている。具体液には、螺旋状圧電体20は、中心側を向く内周面20aと、外側を向く外周面20bと、第1の方向zの第1の部材3側を向く第1の側面20cと、第1の方向zの第2の部材4側を向く第2の側面20dとを有する。 As shown in FIGS. 2 and 4, the spiral piezoelectric body 20 is formed in a shape having a surface in which the normal direction is directed outward. Specifically, the spiral piezoelectric body 20 is formed so that the cross-sectional shape of the spiral piezoelectric body 20 is a rectangular shape whose longitudinal direction is along the first direction z. Specifically, the spiral piezoelectric body 20 includes an inner peripheral surface 20a facing the center side, an outer peripheral surface 20b facing the outer side, and a first side surface 20c facing the first member 3 in the first direction z. And a second side face 20d facing the second member 4 side in the first direction z.

 螺旋状圧電体20の分極方向P(図4を参照)は、特に限定されない。螺旋状圧電体20の分極方向Pは、第1の方向zと平行であってもよいし、第1の方向zと平行な半径方向xであってもよい。なお、本実施形態では、図4に示すように、螺旋状圧電体20が半径方向xに沿って分極されている例について説明する。 The polarization direction P (see FIG. 4) of the spiral piezoelectric body 20 is not particularly limited. The polarization direction P of the spiral piezoelectric body 20 may be parallel to the first direction z or may be a radial direction x parallel to the first direction z. In the present embodiment, as shown in FIG. 4, an example in which the spiral piezoelectric body 20 is polarized along the radial direction x will be described.

 図1~図4に示すように、螺旋状圧電体20の表面上には、第1及び第2の電極21,22が形成されている。本実施形態では、螺旋状圧電体20の内部には、電極は、形成されていない。 As shown in FIGS. 1 to 4, first and second electrodes 21 and 22 are formed on the surface of the spiral piezoelectric body 20. In the present embodiment, no electrode is formed inside the spiral piezoelectric body 20.

 第1及び第2の電極21,22は、適宜の導電材料により形成することができる。具体的には、第1及び第2の電極21,22は、例えば、Al、Ag、Cu、Pt、Au、Cr、Niなどの金属、これらの金属の一種以上を含む合金などにより形成することができる。 The first and second electrodes 21 and 22 can be formed of an appropriate conductive material. Specifically, the first and second electrodes 21 and 22 are made of, for example, a metal such as Al, Ag, Cu, Pt, Au, Cr, or Ni, or an alloy containing one or more of these metals. Can do.

 第1及び第2の電極21,22は、螺旋状圧電体20の、第2の部材4が第1の部材3に対して振動したときに加わる応力の向き及び大きさのうちの少なくとも一方が互いに異なる部分の上に形成されている。このため、第2の部材4が第1の部材3に対して振動したときに、圧電効果によって、第1及び第2の電極21,22間に電圧が生じる。 The first and second electrodes 21 and 22 have at least one of the direction and the magnitude of the stress applied when the second member 4 vibrates with respect to the first member 3 of the helical piezoelectric body 20. It is formed on different parts. For this reason, when the second member 4 vibrates with respect to the first member 3, a voltage is generated between the first and second electrodes 21 and 22 due to the piezoelectric effect.

 具体的には、図2及び図4に示すように、第1及び第2の電極21,22のそれぞれは、外周面20b上において、螺旋状圧電体20の延びる方向(すなわち、螺旋方向)に沿って螺旋状に形成されている。このため、圧電発電素子2の振動モードは、d31となる。 Specifically, as shown in FIGS. 2 and 4, each of the first and second electrodes 21 and 22 extends in the direction in which the spiral piezoelectric body 20 extends (that is, the spiral direction) on the outer peripheral surface 20 b. It is spirally formed along. For this reason, the vibration mode of the piezoelectric power generation element 2 is d31.

 以上説明したように、本実施形態では、螺旋状圧電体20は、第1の方向zに延びる中心軸Cを中心とする螺旋状に形成されている。このため、例えば図17に示す圧電発電装置100と比べて、本実施形態の圧電発電装置1では、大型化することなく共振周波数を低くすることができる。すなわち、圧電発電装置1は、小型でありつつ、低周波数の振動によっても高い発電効率で発電が可能である。 As described above, in the present embodiment, the spiral piezoelectric body 20 is formed in a spiral shape centering on the central axis C extending in the first direction z. For this reason, compared with the piezoelectric power generation device 100 shown in FIG. 17, for example, in the piezoelectric power generation device 1 of this embodiment, the resonance frequency can be lowered without increasing the size. That is, the piezoelectric power generation apparatus 1 is small in size, and can generate power with high power generation efficiency even by low-frequency vibration.

 また、例えば、図17に示す圧電発電装置100では、圧電発電装置100に振動が加わった際に、圧電発電素子102のうちの固定端側の部分に応力が集中し、圧電発電素子102の自由端側の部分には応力がそれほどかからない。このため、発電効率が低く、かつ、大きな応力が加わる圧電発電素子102の固定端側の部分が破損しやすい。 Further, for example, in the piezoelectric power generation device 100 shown in FIG. 17, when vibration is applied to the piezoelectric power generation device 100, stress is concentrated on the portion of the piezoelectric power generation element 102 on the fixed end side, and the piezoelectric power generation element 102 is free. There is not much stress on the end part. For this reason, the power generation efficiency is low, and the portion on the fixed end side of the piezoelectric power generation element 102 to which a large stress is applied is likely to be damaged.

 それに対して、本実施形態では、圧電発電装置1に振動が加わった際に、圧電発電素子2の全体に均一に応力が付与される。このため、圧電発電素子2の全体で発電が行われるため、発電効率が高い。さらに、圧電発電素子の一部に応力が集中する場合と比較して、圧電発電素子が破損しにくく、耐久性が高い。 On the other hand, in this embodiment, when vibration is applied to the piezoelectric power generation device 1, stress is uniformly applied to the entire piezoelectric power generation element 2. For this reason, since electric power generation is performed by the whole piezoelectric power generation element 2, the power generation efficiency is high. Furthermore, compared with the case where stress concentrates on a part of the piezoelectric power generation element, the piezoelectric power generation element is not easily damaged and has high durability.

 ところで、例えば、圧電体の内部に電極が形成されている所謂積層型の圧電発電素子は、作製が困難である。圧電体の焼成工程において、内部に設けられた電極が拡散したり、蒸発したりするためである。それに対して、本実施形態では、圧電発電素子2は、積層型ではなく、螺旋状圧電体20の表面に第1及び第2の電極21,22が形成されている。このため、圧電体の焼成後に電極を形成することができる。また、第1及び第2の電極21,22の形成も容易である。特に、本実施形態では、第1及び第2の電極21,22の両方が、外周面20b上に形成されているため、第1及び第2の電極21,22を容易に形成することができる。従って、本実施形態の圧電発電素子2は、作製が容易である。さらに、電極の形成に高い融点を有するAg-Pd合金やPtを用いる必要がない。従って、製造コストを低く抑えることができる。 Incidentally, for example, a so-called laminated piezoelectric power generation element in which an electrode is formed inside a piezoelectric body is difficult to manufacture. This is because the electrode provided inside diffuses or evaporates in the firing process of the piezoelectric body. On the other hand, in this embodiment, the piezoelectric power generating element 2 is not a laminated type, and the first and second electrodes 21 and 22 are formed on the surface of the spiral piezoelectric body 20. For this reason, an electrode can be formed after baking of a piezoelectric material. In addition, the first and second electrodes 21 and 22 can be easily formed. In particular, in this embodiment, since both the first and second electrodes 21 and 22 are formed on the outer peripheral surface 20b, the first and second electrodes 21 and 22 can be easily formed. . Therefore, the piezoelectric power generation element 2 of the present embodiment is easy to manufacture. Further, it is not necessary to use an Ag—Pd alloy or Pt having a high melting point for forming the electrode. Therefore, the manufacturing cost can be kept low.

 また、本実施形態では、螺旋状圧電体20が半径方向xに沿って分極されている。このため、螺旋状圧電体20の分極を容易に行うことができる。 In this embodiment, the spiral piezoelectric body 20 is polarized along the radial direction x. For this reason, the spiral piezoelectric body 20 can be easily polarized.

 また、本実施形態では、螺旋状圧電体20は、第1の方向zにおいて半径が一定となるように形成されている。すなわち、円柱座標系(r,θ,z)でr=定数である。このため、螺旋状圧電体20の作製が容易である。従って、圧電発電素子2の製造が容易となる。 In this embodiment, the spiral piezoelectric body 20 is formed so that the radius is constant in the first direction z. That is, r = constant in the cylindrical coordinate system (r, θ, z). For this reason, the helical piezoelectric body 20 can be easily manufactured. Accordingly, the piezoelectric power generation element 2 can be easily manufactured.

 なお、圧電発電素子2の製造方法は、特に限定されない。以下、図5~図7を参照して、圧電発電素子2の製造方法の一例について説明する。 In addition, the manufacturing method of the piezoelectric power generation element 2 is not particularly limited. Hereinafter, an example of a method for manufacturing the piezoelectric power generation element 2 will be described with reference to FIGS.

 まず、図5に示すように、円筒状の圧電体30を用意する。円筒状の圧電体30は、例えば、圧電セラミックス粉末を含む材料を円筒状に形成した後に、焼成することにより得られる。次に、図6に示すように、円筒状の圧電体30の内周面及び外周面上に導電膜31,32を形成する。導電膜31,32の形成方法は、特に限定されない。導電膜31,32は、スパッタリング法や蒸着法などの薄膜形成方法、金属箔のラミネートなどにより形成することができる。 First, as shown in FIG. 5, a cylindrical piezoelectric body 30 is prepared. The cylindrical piezoelectric body 30 is obtained, for example, by forming a material containing piezoelectric ceramic powder into a cylindrical shape and then firing it. Next, as shown in FIG. 6, conductive films 31 and 32 are formed on the inner and outer peripheral surfaces of the cylindrical piezoelectric body 30. The formation method of the electrically conductive films 31 and 32 is not specifically limited. The conductive films 31 and 32 can be formed by a thin film forming method such as a sputtering method or a vapor deposition method, a metal foil laminate, or the like.

 次に、導電膜31,32間に電圧を印加することにより、圧電体30を半径方向xに沿って分極させる。分極後、導電膜31を除去する。なお、導電膜31は、必ずしも除去する必要はなく、残しておいてもよい。 Next, the piezoelectric body 30 is polarized along the radial direction x by applying a voltage between the conductive films 31 and 32. After the polarization, the conductive film 31 is removed. Note that the conductive film 31 is not necessarily removed and may be left.

 その後、図6に示す螺旋状のカッティングラインL1に沿って圧電体30及び導電膜32を切断することにより、螺旋状圧電体20を作製する。最後に、導電膜32を図7に示すカッティングラインL2に沿って分断することにより第1及び第2の電極21,22を形成することによって、圧電発電素子2を完成させることができる。上記製造方法によれば、螺旋状の圧電発電素子2を容易に製造することができる。 Thereafter, the piezoelectric body 30 and the conductive film 32 are cut along the spiral cutting line L1 shown in FIG. Finally, the piezoelectric power generating element 2 can be completed by forming the first and second electrodes 21 and 22 by dividing the conductive film 32 along the cutting line L2 shown in FIG. According to the manufacturing method, the spiral piezoelectric power generating element 2 can be easily manufactured.

 なお、圧電体30の分極は、圧電体30のカッティング前に行ってもよい。 The polarization of the piezoelectric body 30 may be performed before the piezoelectric body 30 is cut.

 以下、上記第1の実施形態の変形例及び他の実施形態について説明する。以下の説明において、上記第1の実施形態と実質的に共通の機能を有する部材を共通の符号で参照し、説明を省略する。 Hereinafter, modifications of the first embodiment and other embodiments will be described. In the following description, members having substantially the same functions as those of the first embodiment are referred to by the same reference numerals, and description thereof is omitted.

 (第1及び第2の変形例)
 図8は、第1の変形例における圧電発電素子の略図的横断面図である。図9は、第2の変形例における圧電発電素子の略図的横断面図である。
(First and second modifications)
FIG. 8 is a schematic cross-sectional view of the piezoelectric power generating element in the first modification. FIG. 9 is a schematic cross-sectional view of the piezoelectric power generating element in the second modification.

 上記実施形態では、螺旋状圧電体20の外周面20b上に一対の電極21,22を設け、螺旋状圧電体20を半径方向xに沿って分極させる例について説明した。但し、本発明において、電極の構成及び位置並びに螺旋状圧電体の分極方向Pは特に限定されない。 In the above embodiment, an example in which the pair of electrodes 21 and 22 are provided on the outer peripheral surface 20b of the spiral piezoelectric body 20 and the spiral piezoelectric body 20 is polarized along the radial direction x has been described. However, in the present invention, the configuration and position of the electrodes and the polarization direction P of the helical piezoelectric body are not particularly limited.

 例えば、図8に示すように、螺旋状圧電体20を第1の方向zに沿って分極させてもよい。この場合、圧電発電素子2の振動モードは、d33となる。従って、例えば、圧電発電素子2の振動モードがd31である場合と比較して、運動エネルギーから電気的エネルギーへの変換効率を高めることができる。その結果、高い発電効率を実現することができる。 For example, as shown in FIG. 8, the spiral piezoelectric body 20 may be polarized along the first direction z. In this case, the vibration mode of the piezoelectric power generation element 2 is d33. Therefore, for example, compared with the case where the vibration mode of the piezoelectric power generation element 2 is d31, the conversion efficiency from kinetic energy to electrical energy can be increased. As a result, high power generation efficiency can be realized.

 また、第2の電極22を2つ設け、これら2つの第2の電極22を、外周面20b上において、第1の方向zにおける第1の電極21の両側に設けてもよい。このように、第2の電極22を複数設けることにより、第1及び第2の電極21,22間の容量を大きく保ちながら、第1及び第2の電極21,22間の電位差を大きくすることができる。従って、得られる電流値を大きくすることができる。 Alternatively, two second electrodes 22 may be provided, and these two second electrodes 22 may be provided on both sides of the first electrode 21 in the first direction z on the outer peripheral surface 20b. As described above, by providing a plurality of second electrodes 22, the potential difference between the first and second electrodes 21 and 22 is increased while maintaining a large capacitance between the first and second electrodes 21 and 22. Can do. Therefore, the obtained current value can be increased.

 また、図9に示すように、螺旋状圧電体20は、螺旋状圧電体20の第1の方向zにおけるz1側の部分と、z2側の部分とで分極方向Pが互いに逆とされていてもよい。具体的には、図9に示す例では、螺旋状圧電体20の第1の方向zにおけるz1側の部分は、第1の方向zにおけるz1側に向かって分極されている。螺旋状圧電体20の第1の方向zにおけるz2側の部分は、第1の方向zにおけるz2側に向かって分極されている。 Further, as shown in FIG. 9, the spiral piezoelectric body 20 has the polarization directions P reversed in the z1 side portion and the z2 side portion in the first direction z of the spiral piezoelectric body 20. Also good. Specifically, in the example illustrated in FIG. 9, the portion on the z1 side in the first direction z of the spiral piezoelectric body 20 is polarized toward the z1 side in the first direction z. A portion on the z2 side in the first direction z of the spiral piezoelectric body 20 is polarized toward the z2 side in the first direction z.

 (第3~第5の変形例)
 図10は、第3の変形例に係る圧電発電装置の略図的断面図である。図11は、第4の変形例に係る圧電発電装置の略図的断面図である。図12は、第5の変形例に係る圧電発電装置の略図的断面図である。
(Third to fifth modifications)
FIG. 10 is a schematic cross-sectional view of a piezoelectric power generator according to a third modification. FIG. 11 is a schematic cross-sectional view of a piezoelectric power generator according to a fourth modification. FIG. 12 is a schematic cross-sectional view of a piezoelectric power generator according to a fifth modification.

 上記第1の実施形態では、螺旋状圧電体20の横断面の形状が、長手方向が第1の方向zに沿った矩形状である例について説明した。但し、本発明は、この構成に限定されない。 In the first embodiment, the example in which the cross-sectional shape of the helical piezoelectric body 20 is a rectangular shape whose longitudinal direction is along the first direction z has been described. However, the present invention is not limited to this configuration.

 例えば、図10に示すように、螺旋状圧電体20の横断面の形状は、長手方向が半径方向xに沿った矩形状であってもよい。 For example, as shown in FIG. 10, the shape of the cross section of the spiral piezoelectric body 20 may be a rectangular shape whose longitudinal direction is along the radial direction x.

 螺旋状圧電体20の横断面の形状は、矩形状以外の形状であってもよい。螺旋状圧電体20の横断面の形状は、例えば正方形であってもよい。 The shape of the cross section of the spiral piezoelectric body 20 may be a shape other than a rectangular shape. The shape of the cross section of the spiral piezoelectric body 20 may be, for example, a square.

 また、図11に示すように、螺旋状圧電体20の横断面の形状は、正多角形などの多角形であってもよい。具体的には、図11に示す例では、螺旋状圧電体20の横断面の形状は、正六角形である。そして、第1及び第2の電極21,22は、螺旋状圧電体20の外側を向く面20e~20g上に形成されている。具体的には、第1の電極21が面20e上に形成されており、第2の電極22が面20g上に形成されている。 Further, as shown in FIG. 11, the shape of the cross section of the spiral piezoelectric body 20 may be a polygon such as a regular polygon. Specifically, in the example shown in FIG. 11, the shape of the cross section of the spiral piezoelectric body 20 is a regular hexagon. The first and second electrodes 21 and 22 are formed on the surfaces 20 e to 20 g facing the outside of the spiral piezoelectric body 20. Specifically, the first electrode 21 is formed on the surface 20e, and the second electrode 22 is formed on the surface 20g.

 また、図12に示すように、螺旋状圧電体20の横断面の形状は、円形であってもよいし、楕円形や長円形であってもよい。 Further, as shown in FIG. 12, the shape of the cross section of the spiral piezoelectric body 20 may be circular, elliptical or oval.

 (第6の変形例)
 図13は、第6の変形例に係る圧電発電装置の略図的側面図である。
(Sixth Modification)
FIG. 13 is a schematic side view of a piezoelectric power generating device according to a sixth modification.

 上記第1の実施形態では、螺旋状圧電体20が、第1の方向zにおいて、半径が一定となるように形成されている例について説明した。但し、本発明は、この構成に限定されない。例えば、図13に示すように、螺旋状圧電体20は、第1の方向zにおいて、第1の部材3側から第2の部材4側に向かって半径が小さくなるように形成されていてもよい。 In the first embodiment, the example in which the spiral piezoelectric body 20 is formed so as to have a constant radius in the first direction z has been described. However, the present invention is not limited to this configuration. For example, as shown in FIG. 13, the spiral piezoelectric body 20 may be formed so that the radius decreases from the first member 3 side toward the second member 4 side in the first direction z. Good.

 また、第1の部材3が固定端であり、第2の部材4が可動端である本変形例においては、螺旋状圧電体20が第2の部材4側にいくに従って細くなるように形成されている。具体的には、本変形例では、螺旋状圧電体20は、第2の部材4側にいくに従って幅Wが細くなるように形成されている。このようにすることにより、螺旋状圧電体20の全体により均一に応力を付与することができる。従って、より高い発電効率を得ることができる。 In the present modification example in which the first member 3 is a fixed end and the second member 4 is a movable end, the spiral piezoelectric body 20 is formed so as to become thinner toward the second member 4 side. ing. Specifically, in this modification, the spiral piezoelectric body 20 is formed so that the width W becomes narrower toward the second member 4 side. By doing in this way, stress can be uniformly given to the whole spiral piezoelectric body 20. Therefore, higher power generation efficiency can be obtained.

 (第2の実施形態)
 図14は、第2の実施形態に係る圧電発電装置の略図的断面図である。図15は、第2の実施形態における圧電発電素子の略図的斜視図である。
(Second Embodiment)
FIG. 14 is a schematic cross-sectional view of the piezoelectric power generation device according to the second embodiment. FIG. 15 is a schematic perspective view of the piezoelectric power generation element according to the second embodiment.

 上記第1の実施形態では、圧電発電素子2がひとつのみ有する圧電発電装置1について説明した。但し、本発明は、この構成に限定されない。例えば、圧電発電装置は、複数の圧電発電素子2を有していてもよい。図14に示す圧電発電装置1aは、3つの圧電発電素子2a~2cを備えている。圧電発電素子2a~2cは、上記第1の実施形態の圧電発電素子2と実質的に同様の構成を有する。もっとも、圧電発電素子2a~2cは、半径方向xの寸法(半径)が違いに異なる。 In the first embodiment, the piezoelectric power generation apparatus 1 having only one piezoelectric power generation element 2 has been described. However, the present invention is not limited to this configuration. For example, the piezoelectric power generation apparatus may have a plurality of piezoelectric power generation elements 2. The piezoelectric power generation apparatus 1a shown in FIG. 14 includes three piezoelectric power generation elements 2a to 2c. The piezoelectric power generation elements 2a to 2c have substantially the same configuration as that of the piezoelectric power generation element 2 of the first embodiment. However, the piezoelectric power generating elements 2a to 2c differ in the dimension (radius) in the radial direction x.

 圧電発電素子2a~2cは、互いに異なる中心軸を有するように設けられていてもよいが、本実施形態では、互いに同じ中心軸を有するように設けられている。すなわち、圧電発電素子2a~2cは、同軸上に設けられている。このため、最も大きな半径を有する圧電発電素子2aが最も外側に位置し、圧電発電素子2aの内部に、次に大きな半径を有する圧電発電素子2bが位置し、圧電発電素子2bの内部に、最も小さな半径を有する圧電発電素子2cが位置している。 The piezoelectric power generation elements 2a to 2c may be provided so as to have different central axes, but in the present embodiment, they are provided so as to have the same central axis. That is, the piezoelectric power generation elements 2a to 2c are provided on the same axis. For this reason, the piezoelectric power generating element 2a having the largest radius is located on the outermost side, the piezoelectric power generating element 2b having the next largest radius is located inside the piezoelectric power generating element 2a, and the piezoelectric power generating element 2b is located most inside. The piezoelectric power generation element 2c having a small radius is located.

 圧電発電素子2a~2cの共振周波数、すなわち、最も発電効率が高くなるときの振動の周波数は、圧電発電素子2a~2cの半径によって異なる。このため、半径が互いに異なる圧電発電素子2a~2cでは、共振周波数が異なる。具体的には、図16に示すように、最も大きな半径を有する圧電発電素子2aが最も低い共振周波数を有し、最も小さな半径を有する圧電発電素子2cが最も高い共振周波数を有する。 The resonance frequency of the piezoelectric power generation elements 2a to 2c, that is, the frequency of vibration when the power generation efficiency is highest, varies depending on the radius of the piezoelectric power generation elements 2a to 2c. Therefore, the piezoelectric power generation elements 2a to 2c having different radii have different resonance frequencies. Specifically, as shown in FIG. 16, the piezoelectric power generating element 2a having the largest radius has the lowest resonance frequency, and the piezoelectric power generating element 2c having the smallest radius has the highest resonance frequency.

 例えば、圧電発電素子2cのみを設けた場合であれば、圧電発電素子2cの共振周波数近傍の周波数帯の振動が加わった場合には、高い発電効率が得られるものの、それ以外の周波数帯の振動が加わった場合には、高い発電効率が得られない。 For example, in the case where only the piezoelectric power generation element 2c is provided, when vibration in a frequency band near the resonance frequency of the piezoelectric power generation element 2c is applied, high power generation efficiency is obtained, but vibration in other frequency bands is obtained. When is added, high power generation efficiency cannot be obtained.

 それに対して本実施形態では、半径が相互に異なる複数の圧電発電素子2a~2cが設けられているため、圧電発電素子2cの共振周波数近傍の周波数帯の振動が加わった場合のみならず、圧電発電素子2b、2cの共振周波数近傍の周波数帯の振動が加わった場合にも高い発電効率が得られる。従って、発電効率が高い周波数帯を拡大することができる。よって、本実施形態の圧電発電装置は、例えば、人体など、加わる振動の周波数が振動し得るものに取り付けられる場合に特に有用である。 On the other hand, in the present embodiment, since a plurality of piezoelectric power generating elements 2a to 2c having different radii are provided, not only the case where vibration in a frequency band near the resonance frequency of the piezoelectric power generating element 2c is applied, but also the piezoelectric power generating element 2c. High power generation efficiency can be obtained even when vibrations in a frequency band near the resonance frequency of the power generation elements 2b and 2c are applied. Therefore, the frequency band with high power generation efficiency can be expanded. Therefore, the piezoelectric power generation device of this embodiment is particularly useful when it is attached to a device that can vibrate the frequency of applied vibration, such as a human body.

 また、本実施形態では、上述のように、圧電発電素子2a~2cが同軸上に配置されている。このため、第1及び第2の部材3,4が第1の方向zに沿って振動しやすくなるため、より高い発電効率が得られる。 In this embodiment, as described above, the piezoelectric power generation elements 2a to 2c are arranged on the same axis. For this reason, since it becomes easy for the 1st and 2nd members 3 and 4 to vibrate along the 1st direction z, higher power generation efficiency is obtained.

 また、例えば、圧電発電素子2a~2cの内周面上にも電極が形成されている場合、半径方向において隣接する圧電発電素子間で、電極同士が接触し、短絡してしまうおそれがある。それに対して本実施形態では、第1及び第2の電極21,22は、螺旋状圧電体20の法線方向が外側を向く面の上に形成されている。このため、半径方向において隣り合う圧電発電素子が接触したとしても、短絡し難い。 Also, for example, when electrodes are formed on the inner peripheral surfaces of the piezoelectric power generation elements 2a to 2c, the electrodes may come into contact with each other and short-circuit between the piezoelectric power generation elements adjacent in the radial direction. On the other hand, in the present embodiment, the first and second electrodes 21 and 22 are formed on the surface where the normal direction of the spiral piezoelectric body 20 faces outward. For this reason, even if the piezoelectric power generating elements adjacent in the radial direction come into contact with each other, it is difficult to short-circuit.

 なお、本実施形態では、圧電発電素子2a~2cのそれぞれに別個の第2の部材4a~4cを接続する例について説明したが、圧電発電素子2a~2cに共通の第2の部材を接続してもよい。 In this embodiment, the example in which the separate second members 4a to 4c are connected to the piezoelectric power generation elements 2a to 2c has been described. However, a common second member is connected to the piezoelectric power generation elements 2a to 2c. May be.

L1,L2…カッティングライン
1,1a…圧電発電装置
2,2a~2c…圧電発電素子
3…第1の部材
4,4a~4c…第2の部材
20…螺旋状圧電体
20A,20B…螺旋状圧電体の端部
20a…螺旋状圧電体の内周面
20b…螺旋状圧電体の外周面
20c…螺旋状圧電体の第1の側面
20d…螺旋状圧電体の第2の側面
20e~20g…螺旋状圧電体の面
21…第1の電極
22…第2の電極
30…圧電体
31,32…導電膜
L1, L2 ... Cutting line 1, 1a ... Piezoelectric generators 2, 2a-2c ... Piezoelectric generator 3 ... First member 4, 4a-4c ... Second member 20 ... Spiral piezoelectric bodies 20A, 20B ... Spiral End 20a of the piezoelectric body ... Inner peripheral surface 20b of the spiral piezoelectric body ... Outer peripheral surface 20c of the spiral piezoelectric body ... First side surface 20d of the spiral piezoelectric body ... Second side surfaces 20e-20g of the spiral piezoelectric body ... The surface 21 of the spiral piezoelectric body ... the first electrode 22 ... the second electrode 30 ... the piezoelectric bodies 31, 32 ... the conductive film

Claims (15)

 第1の方向に沿って相対的に変位可能に設けられている第1及び第2の部材間に配置され、前記第2の部材が前記第1の部材に対して前記第1の方向に沿って振動することにより発電を行う圧電発電素子であって、
 前記第1の方向に延びる中心軸を中心とする螺旋状に形成されており、前記第1の部材に固定される第1の端部と、前記第2の部材に固定される第2の端部とを有する螺旋状圧電体と、
 各々、前記螺旋状圧電体の延びる方向に沿って前記螺旋状圧電体に形成されている第1及び第2の電極とを備える、圧電発電素子。
It arrange | positions between the 1st and 2nd member provided relatively displaceably along the 1st direction, and the said 2nd member follows the said 1st direction with respect to the said 1st member. A piezoelectric power generation element that generates power by vibrating
A first end fixed to the first member and a second end fixed to the second member are formed in a spiral shape centering on a central axis extending in the first direction. A helical piezoelectric body having a portion;
A piezoelectric power generating element, comprising: first and second electrodes formed on the spiral piezoelectric body along a direction in which the spiral piezoelectric body extends.
 前記螺旋状圧電体は、法線方向が外側を向いている表面を有しており、前記第1及び第2の電極の両方が、前記法線方向が外側を向いている表面上に設けられている、請求項1に記載の圧電発電素子。 The spiral piezoelectric body has a surface in which a normal direction faces outward, and both the first and second electrodes are provided on the surface in which the normal direction faces outward. The piezoelectric power generating element according to claim 1.  前記第2の電極が2つ設けられており、前記2つの第2の電極は、前記法線方向が外側を向いている表面上において、前記第1の電極の両側に配置されている、請求項2に記載の圧電発電素子。 Two of the second electrodes are provided, and the two second electrodes are disposed on both sides of the first electrode on the surface in which the normal direction faces outward. Item 3. The piezoelectric power generation element according to Item 2.  前記螺旋状圧電体の横断面の形状は、矩形状である、請求項1~3のいずれか一項に記載の圧電発電素子。 The piezoelectric power generating element according to any one of claims 1 to 3, wherein a shape of a cross section of the spiral piezoelectric body is a rectangular shape.  前記螺旋状圧電体の横断面の形状は、長手方向が前記第1の方向に沿った矩形状である、請求項4に記載の圧電発電素子。 The piezoelectric power generating element according to claim 4, wherein a shape of a cross section of the spiral piezoelectric body is a rectangular shape whose longitudinal direction is along the first direction.  前記螺旋状圧電体は、前記第1の方向に沿って分極されている、請求項1~5のいずれか一項に記載の圧電発電素子。 The piezoelectric power generating element according to any one of claims 1 to 5, wherein the spiral piezoelectric body is polarized along the first direction.  前記螺旋状圧電体は、前記第1の方向と垂直な半径方向に沿って分極されている、請求項1~5のいずれか一項に記載の圧電発電素子。 6. The piezoelectric power generating element according to claim 1, wherein the spiral piezoelectric body is polarized along a radial direction perpendicular to the first direction.  前記第1の電極と前記第2の電極とは、前記螺旋状圧電体の、前記第2の部材が前記第1の部材に対して振動したときに加わる応力の向き及び大きさのうちの少なくとも一方が互いに異なる部分の上に形成されている、請求項1~7のいずれか一項に記載の圧電発電素子。 The first electrode and the second electrode are at least one of a direction and a magnitude of stress applied to the helical piezoelectric body when the second member vibrates with respect to the first member. The piezoelectric power generating element according to any one of claims 1 to 7, wherein one is formed on different portions.  前記螺旋状圧電体は、圧電セラミックスからなる、請求項1~8のいずれか一項に記載の圧電発電素子。 The piezoelectric power generating element according to any one of claims 1 to 8, wherein the helical piezoelectric body is made of piezoelectric ceramics.  前記螺旋状圧電体は、前記第1の方向において、半径が一定となるように形成されている、請求項1~9のいずれか一項に記載の圧電発電素子。 The piezoelectric power generating element according to any one of claims 1 to 9, wherein the spiral piezoelectric body is formed to have a constant radius in the first direction.  前記螺旋状圧電体は、前記第1の方向において、前記第1の部材側から前記第2の部材側に向かって半径が小さくなるように形成されている、請求項1~9のいずれか一項に記載の圧電発電素子。 10. The spiral piezoelectric body according to claim 1, wherein the spiral piezoelectric body has a radius that decreases from the first member side toward the second member side in the first direction. The piezoelectric power generation element according to item.  第1の方向に沿って相対的に変位可能に設けられている第1及び第2の部材と、
 前記第1の方向に延びる中心軸を中心とする螺旋状に形成されており、前記第1の部材に固定される第1の端部と、前記第2の部材に固定される第2の端部とを有する螺旋状圧電体と、各々、前記螺旋状圧電体の延びる方向に沿って形成されている第1及び第2の電極とを有する圧電発電素子とを備える圧電発電装置。
First and second members that are relatively displaceable along the first direction;
A first end fixed to the first member and a second end fixed to the second member are formed in a spiral shape centering on a central axis extending in the first direction. And a piezoelectric power generation device having first and second electrodes each formed along a direction in which the spiral piezoelectric body extends.
 半径方向の寸法が異なる前記圧電発電素子が複数設けられている、請求項12に記載の圧電発電装置。 The piezoelectric power generation device according to claim 12, wherein a plurality of the piezoelectric power generation elements having different radial dimensions are provided.  前記複数の圧電発電素子は、互いに同じ中心軸を有するように設けられている、請求項13に記載の圧電発電装置。 The piezoelectric power generation device according to claim 13, wherein the plurality of piezoelectric power generation elements are provided so as to have the same central axis.  請求項1~11のいずれか一項に記載の圧電発電素子の製造方法であって、
 圧電セラミックスからなる円筒状の圧電体を用意する工程と、
 前記円筒状の圧電体の外周面上に導電膜を形成する工程と、
 前記導電膜が形成された円筒状の圧電体を螺旋状に切断することにより前記螺旋状圧電体を形成する工程と、
 前記導電膜を前記第1の方向に沿って分割することにより前記第1及び第2の電極を形成する工程とを備える圧電発電素子の製造方法。
A method for manufacturing a piezoelectric power generating element according to any one of claims 1 to 11,
Preparing a cylindrical piezoelectric body made of piezoelectric ceramic;
Forming a conductive film on the outer peripheral surface of the cylindrical piezoelectric body;
Forming the spiral piezoelectric body by spirally cutting the cylindrical piezoelectric body on which the conductive film is formed;
Forming the first and second electrodes by dividing the conductive film along the first direction.
PCT/JP2010/072682 2010-01-20 2010-12-16 Piezoelectric electricity generating element, piezoelectric electricity generating device and production method for piezoelectric electricity generating element Ceased WO2011089803A1 (en)

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