WO2011088966A1 - A smart laminate and a smart container thereof - Google Patents
A smart laminate and a smart container thereof Download PDFInfo
- Publication number
- WO2011088966A1 WO2011088966A1 PCT/EP2011/000108 EP2011000108W WO2011088966A1 WO 2011088966 A1 WO2011088966 A1 WO 2011088966A1 EP 2011000108 W EP2011000108 W EP 2011000108W WO 2011088966 A1 WO2011088966 A1 WO 2011088966A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- repulpable
- laminate
- container
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/0003—Shaping by bending, folding, twisting, straightening, flattening or rim-rolling; Shaping by bending, folding or rim-rolling combined with joining; Apparatus therefor
- B31F1/0045—Bending or folding combined with joining
- B31F1/0048—Bending plates, sheets or webs at right angles to the axis of the article being formed and joining the edges
- B31F1/007—Bending plates, sheets or webs at right angles to the axis of the article being formed and joining the edges for making articles with multilayered walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/02—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape
- B65D3/06—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape essentially conical or frusto-conical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/22—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines with double walls; with walls incorporating air-chambers; with walls made of laminated material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
- B31B2105/001—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs made from laminated webs, e.g. including laminating the webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
- B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
- B31B2105/0022—Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/28—Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/742—Coating; Impregnating; Waterproofing; Decoating
- B31B50/743—Coating or impregnating edges or corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/26—All layers being made of paper or paperboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/12—Coating on the layer surface on paper layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/028—Paper layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/716—Degradable
- B32B2307/7163—Biodegradable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2565/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D2565/38—Packaging materials of special type or form
- B65D2565/381—Details of packaging materials of special type or form
- B65D2565/385—Details of packaging materials of special type or form especially suited for or with means facilitating recycling
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/84—Paper comprising more than one coating on both sides of the substrate
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Definitions
- the present invention relates to a completely repulpable and recyclable laminate as defined below and a container, preferably a cup, based essentially on cellulosic material for water containing foodstuff formed of a laminate comprising
- an adjacent tie layer based on an at least repulpable, preferably biodegradable adhesive having at least a water absorption capacity per g/m 2 over 24 hours allowing a Cobb value of up to 25 g/m 2 (120 sec) of layer c),
- So called fast food restaurants are a major and growing supplier of nutrition.
- the logical concept of fast food restaurants is based on the single use package.
- Single use means that after the consumption of the food, the package of the food is discarded.
- Such packages may consist of both cellulosic material, predominantly in form of fibres, like paper, paper board or other molded fibre items, or plastic materials like polyethylene, polypropylene or polyethylenterephtalate or of a mixture of cellulosic material and plastic material, a waste management based on recycling the material could be difficult, even impossible.
- this waste consists of a mixture of plastic material and cellulosic material typically. In order to recycle this waste, it is necessary to separate the different materials which could be recycled after separation from each other.
- This object is solved by providing a completely repulpable and recyclable laminate based essentially on cellulosic material, preferably for the formation of a preferably single use container for water containing foodstuff, which laminate comprises
- an adjacent tie layer based on an at least repulpable, preferably biodegradable adhesive having at least a water absorption capacity per g/m 2 over 24 hours allowing at least a Cobb value of up to 25 g/m 2 (120 sec, DIN EN 20535: 1994) of layer c),
- a preferably heat sealing layer applied at least to the areas which have to be joined for the later formation of a container and based on an at least repulpable, preferably biodegradable resin.
- Layer a) of the laminate, optionally the outside layer of a container formed of the inventive laminate is an optionally coated paper layer having a weight of 100 - 350 g/m 2 , preferable a weight of >150 g/m 2 .
- This layer is preferably a paper board, which guarantees the required mechanical properties of an inventive container formed of the inventive laminate.
- such paper board used as outside layer a) contains already recycled fibres.
- the surface of layer a) forming the outside surface of an inventive container formed of an inventive laminate can be coated with an at least repulpable, preferably biodegradable coating such as a clay coating, a polyvinylalcohol coating or a starchcoating, which coating is preferably at least water soluble or water
- the outer layer a) of the inventive laminate is tied to the layer c), the moisture resistant liner paper, which becomes the innermost layer of a container formed of an inventive laminate, by means of a tie layer b).
- the tie layer b) ties the outer layer a) preferable the paper board, to the layer c) based on liner paper.
- this tie layer b) is based on an at least repulpable, preferably
- biodegradable and heat-activatable adhesive having a certain water absorption capacity per g/m 2 over 24 hours before losing its cohesion.
- the at least repulpable adhesive is blended with a water absorbing compound in an amount sufficient to achieve at least a water absorption capacity per g/m 2 over 24 hours allowing a Cobb value of up to 25 g/m 2 (120 sec determined according to DIN EN 20535: 1994) of layer c).
- a water absorbing compound is an at least repulpable, preferably biodegradable, natural or synthetic compound.
- microcrystalline cellulose with 11 wt. % carboxymethylcellulose sodium microcrystalline cellulose with 11 wt. % carboxymethylcellulose sodium
- carboxymethylcellulose sodium, locust bean flour, citrus pectin, starch, alginate, guar flour, iota-carrageenan, karaya gum, gellan gum, galactomannan, tara stone flour, apple pectin, lemon peel pectin, sodium hyaluronate, tragacanth, tara gum and xanthan gum can be used, which compounds preferably are gelling compounds.
- an alginate like a natural, partially natural and/or synthetic alginate, preferable originating from algae, most preferably from brown algae can be blended with the at least repulpable adhesive.
- super-absorbent resins preferably super-absorbent crosslinked polyacrylates, preferably sodium- or ammonium-neutralized, can be used, which are at least repulpable, preferably biodegradable.
- the natural as well as the synthetic compounds with water absorption capacity are preferably provided as powder in order to be blended with the adhesive more easily.
- the preferably heat activatable adhesive blended with the water absorbing compound has a melting point > 70°C and loses its cohesion after the mentioned water absorption capacity has been exceeded.
- This kind of water buffering property of the tie layer allows that the liner paper as the inside layer c) of an inventive container formed of an inventive laminate to have a certain minimum water permeability before losing its cohesion which is necessary to be repulpable.
- the moisture buffering ability of the tie layer is a precondition to provide a completely repulpable container, formed of the inventive laminate, although foodstuff containing water like beverages can be served in the inventive container, preferably a single use cup, formed of an inventive laminate.
- the preferably heat activatable adhesive is based on an at least repulpable, preferably biodegradable resin, preferably an at least hot water soluble resin selected from the groups comprising polyethylenvinylalcohol, polyacrylates like polyethylacrylate, polypropylacrylate, polymethacrylates like polyethylmethacrylate or polypropylmethacrylate, polyacrylic acid, copolymers of acrylic acid like an
- ethylene/acrylic-acid-copolymer a ethylene/butylene/acrylic acid copolymer, a butylene acrylic acid copolymer, methacrylic-acid copolymers like
- ethylene/methacrylic-acid copolymer polyethylene/vinylacetate and a mixture thereof.
- the weight of layer b) is preferably from 2 to 10 g/m 2 , more preferably 4 to 8 g/m 2 .
- the tie layer has to co-function with the layer c), which is the inner layer of the container formed of the inventive laminate and is in direct contact with the foodstuff containing water.
- This liner paper has a moisture resistant impregnation allowing a Cobb value of 1 - 25 g/m 2 (120 sec), preferably 10 - 15 g/m 2 (120 sec), measured according to DIN EN 20535:1994.
- the low water permeability is necessary in order to guarantee
- the liner paper by having at least a water absorption capacity per g/m 2 over 24 hours allowing a Cobb value of up to 25 g/m 2 (120 sec) for layer c), a container can be used for food containing water and is also repulpable completely.
- an at least repulpable, preferably biodegradable hydrophobing agent is used in an amount to achieve the required Cobb value.
- the hydrophobing agent is based on an at least repulpable, preferably biodegradable hydrogenated triglyceride or a blend of natural, partially or fully hydrogenated triglyceride is used.
- the hydrogenated triglyceride is selected from the group comprising hydrogenated vegetable oil, preferably soybean oil, peanut oil, olive oil, palm oil, coconut oil and/or cotton seed oil, and an animal fat preferably a beef tallow, pork lard, poultry grease and/or fish oil. Most preferably a vegetable oil is used.
- the hydrogenated triglycerides have preferably a carbon-chain-length of 10 - 20. Contrary to waxes like paraffin waxes used traditionally for hydrophobing the inner layer of a preferably single use container for water containing foodstuff, the hydrogenated triglycerides allow repulping at normal repulping conditions according to standard repulping processes.
- the hydrogenated triglyceride hydrophobing impregnation can be easily removed with normal foam tank separation processes because the triglyceride particles formed and dispersed in water during repulping then float on the cool water and are not attracted to the paper fibres. Therefore, the hydrogenated triglyceride particles can be easily separated from the paper fibres, which can be repulped, whereas the triglyceride particles can be biodegraded.
- hydrogenated triglyceride for impregnating and/or coating paper or paper board allow a repulping rate, equal to those of untreated paper or paperboard or any other kind of untreated cellulosic material.
- hydrogenated triglycenides are used for the hydrophobing impregnation.
- the liner paper used in layer c) has a weight of 30 - 45 g/m 2 .
- the liner paper is based on finely-ground wood-fibers.
- the liner paper consists entirely of materials from renewable sources.
- the liner paper has to cover the entire inside of the container, preferably including any open edges at the inside of the container.
- the liner paper having the above described Cobb value can protect the adhesive layer b) and the outer layer a), preferable made of paper board, from any direct contact with the contained foodstuff comprising water. Consequently, the tie layer b) cannot be dissolved by any direct contact with the contained foodstuff especially not with the water of the food stuff.
- layer a) is protected by a further layer c) with the hydrophobing impregnation like-layer c), such a further layer with a hydrophobing impregnation, namely layer c ' ), can be tied to layer a) by means of a further tie layer, namely layer b ' ) having also the already described water absorption capacity.
- This further layer c ' ) will be preferably the outside layer of an inventive container formed from this inventive laminate.
- a further object of the present invention is completely repulpable and recyclable a laminate based essentially on cellulosic material, consisting of c ' ) a moisture resistant liner paper as surface layer with a weight of 30 - 45 g/m 2 and impregnated with a hydrophobing, at least repulpable, preferably biodegradable agent to the extent that said impregnated liner paper has a Cobb value of about 1 - 25 g/m 2 (120 sec)
- an adjacent tie layer based on an at least repulpable, preferably biodegradable adhesive having at least a water absorption capacity per g/m 2 over 24 hours allowing a Cobb value of up to 25 g/m 2 (120 sec) of layer c " )
- an adjacent tie layer based on an at least repulpable, preferably biodegradable adhesive having at least a water absorption capacity per g/m 2 over 24 hours allowing a Cobb value of up to 25 g/m 2 (120 sec) of layer c)
- a moisture resistant liner paper with a weight of 30 - 45 g/m 2 and impregnated with a hydrophobing, at least repulpable, preferably biodegradable agent to the extent that said impregnated liner paper has a Cobb value of about 1 - 25 g/m 2 (120 sec, DIN EN 20535: 1994)
- a preferably heat sealing layer applied at least in the areas which have to be joined for the later formation of a container and based on an at least
- the layer c ' ) as well as layer b ' ) are composed of the materials already disclosed in the present description for layer c) respectively layer b).
- the laminate has preferably at least in the areas, which have to be joined for the formation of the container or as a complete layer over the whole surface layer c) a preferably heat sealing layer d), which preferably can be activated by heat, preferably by hot air, to form a sealing bond.
- This heat sealing layer d) is preferably based on a at least repulpable, preferably biodegradable, thermoplastic resin with heat sealing properties such as polyethylenvinylalcohols or (meth)acrylic-acid copolymers. Therefore, the heat sealing layer d) is also repulpable and optionally recyclable.
- the heat sealing layer d) amounts to 8 - 20 g/m 2 , more preferably to 10 to 16 g/m 2 , and is preferably applied by coating, whereby for joining the parts of the laminate to form the inventive container, the joining regions are activated by heating, preferably by means of hot air, and combined by pressing.
- a further object of the present invention is a completely repulpable and recyclable container, preferably a cup, based essentially on cellulosic material for water containing foodstuff formed of an inventive laminate comprising layers a) to d), whereof layer a) is the outside layer of the inventive container, preferably a single use cup.
- a further embodiment of the present invention relates completely repulpable and recyclable container, preferably a cup, more preferably a single use cup based essentially on cellulosic material for water containing foodstuff formed of an inventive laminate consisting of layers c ⁇ ), b ' ) and layers a) to layer d).
- the term "Completely repulpable and recyclable” means that the whole contents of cellulosic material of the inventive container is repulpable and recyclable and the contents of non-cellulosic material is at least repulpable according to standard paper mill processes with standard process conditions without relying on any specially configured repulping equipment.
- the non-cellulosic material of the inventive container which is at least repulpable according to the before described definition, is water dispersable or water soluble. Therefore, it can not only be repulped, but also at least partially be recycled into standard paper manufacturing processes or be degraded biologically according to DIN EN 13432.
- the amount of non-cellulosic material of an inventive laminate respectively of an inventive container is at most 15 % by weight, preferably at most 2,5 % by weight of the whole laminate or container, the higher value depending whether the free surface of layer a) is coated and on which material such coating is based.
- inventive laminates can be produced according to known manufacturing processes preferably by laminating and/or coating and/or extrusion.
- the tying of layer a) to layer c), respectively to layer c ' ) can be carried out by activating the activatable adhesive of layer b) respectively b 3 ⁇ 4 ) by hot air or ultrasonic application.
- inventive container especially the inventive, preferably single-use cup, can be produced according to the following process, which preferably can be carried out continuously.
- Figure 1 A shows the first production step
- Figure 1 B shows the third production step
- Figure 1C shows the fourth production step
- Figure 1 E shows the sixths production step
- Figure 1 F shows an inventive cup.
- Figure 1 G shows a sectional view of an enlarged scale of the joining region of the produced cup according to figure 1 F.
- the preferred method of producing an inventive container, in particular a cup 20, by referring to these figures comprises the following steps:
- the dimension of the side wall part 14 defining a conical or cylindrical shape of the inventive container, in particular the cup 20, with two lateral edges 15, 16,
- the cup 20 the two lateral edges 15, 16 being brought together in an overlapping manner and joined after having heated the heat sealing layer d) in the joint regions and pressed together,
- Fig. 1G which is a diagrammatic view, not to scale, of the joining site with edge protection
- the lateral edge 15 is guided past and behind the lateral edge 16 having the tab 17, and the tab 17 has been folded or turned backwards as edge protection.
- a new lateral edge, which is here denoted by the reference number 18, is thereby formed.
- the lateral edge is protected against the penetration of moisture. This is essential because the lateral edge 18 comes into contact with the liquid stored inside the paper cup 20.
- the edge protection is distinguished by the fact that the tab 17, which consists of the liner paper as the second web, is guided around a lateral edge and thereby depicts a 180-degree change in direction.
- the bottom of the inventive container in particular of the cup 20, is also formed, preferably punched out of an inventive laminate.
- the inventive container especially a single used cup, can also be produced according to other known manufacturing processes.
- inventive laminate can also be used to produce other containers, especially for single use, than cups like trays and optionally corresponding lids, packages for milk or juices, plates or folding cartons for frozen foodstuff. All these kinds of containers are especially suitable for single use.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11700727A EP2526025A1 (en) | 2010-01-23 | 2011-01-13 | A smart laminate and a smart container thereof |
| MX2012008547A MX2012008547A (en) | 2010-01-23 | 2011-01-13 | A smart laminate and a smart container thereof. |
| CA2787695A CA2787695A1 (en) | 2010-01-23 | 2011-01-13 | A smart laminate and a smart container thereof |
| CN2011800068579A CN102712380A (en) | 2010-01-23 | 2011-01-13 | Smart laminate and smart container thereof |
| AU2011208905A AU2011208905A1 (en) | 2010-01-23 | 2011-01-13 | A smart laminate and a smart container thereof |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010000178 | 2010-01-23 | ||
| DE102010000178.3 | 2010-01-23 | ||
| DE102010000177 | 2010-01-23 | ||
| DE102010000177.5 | 2010-01-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011088966A1 true WO2011088966A1 (en) | 2011-07-28 |
Family
ID=43928074
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2011/000108 Ceased WO2011088966A1 (en) | 2010-01-23 | 2011-01-13 | A smart laminate and a smart container thereof |
| PCT/EP2011/000273 Ceased WO2011089015A2 (en) | 2010-01-23 | 2011-01-24 | A packaging material and a packaging thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2011/000273 Ceased WO2011089015A2 (en) | 2010-01-23 | 2011-01-24 | A packaging material and a packaging thereof |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP2526025A1 (en) |
| CN (1) | CN102712380A (en) |
| AU (1) | AU2011208905A1 (en) |
| CA (1) | CA2787695A1 (en) |
| MX (1) | MX2012008547A (en) |
| WO (2) | WO2011088966A1 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013044933A1 (en) | 2011-09-27 | 2013-04-04 | Huhtamäki Oyj | Repulpable container |
| EP3397473A4 (en) * | 2015-12-31 | 2019-06-19 | Graphic Packaging International, LLC | Packaging material |
| US10543665B2 (en) | 2014-10-31 | 2020-01-28 | Sig Technology Ag | Container precursor, in particular for the manufacture of a food container, from a laminate with a plastic gas and aroma barrier and a peeled edge region, which is partially folded back on itself |
| US10625488B2 (en) | 2014-10-31 | 2020-04-21 | Sig Technology Ag | Container precursor, in particular for the manufacture of a food container, from a laminate with a peeled edge region, which is partially folded back on itself |
| DE102019110593A1 (en) * | 2019-04-24 | 2020-10-29 | PAPACKS SALES GmbH | Barrier layer for cellulose substrate |
| EP3789538A1 (en) * | 2019-09-03 | 2021-03-10 | Constantia Pirk GmbH & Co. KG | Resuspendable paper laminate and method for producing the same |
| US11001403B2 (en) | 2014-10-31 | 2021-05-11 | Sig Technology Ag | Device, in particular for closing a head region of a foodstuffs container made of a laminate having an edge region which is skived and partially folded over itself |
| WO2022073086A1 (en) * | 2020-10-09 | 2022-04-14 | Technosolutions Assessoria Ltda | Easy-to-recycle multiple-layer structure for laminated or coated packaging containing a cellulose or non-cellulose water-permeable material |
| WO2022123257A3 (en) * | 2020-12-10 | 2022-08-11 | Keith Damarell | Laminated packaging material |
| EP3497282B1 (en) | 2016-08-08 | 2024-01-10 | WestRock MWV, LLC | Compostable paperboard with oil, grease, and moisture resistance |
| EP4107329A4 (en) * | 2020-02-21 | 2024-03-06 | Stora Enso Oyj | Water-resistant multilayered cellulose-based substrate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH708399A1 (en) | 2013-07-22 | 2015-01-30 | Cartonspecialist | Containers for the packaging of food. |
| CN105672031A (en) * | 2016-02-25 | 2016-06-15 | 山东省实验动物中心 | Waterproof agent for file cover and preparation method of waterproof agent |
| WO2017222863A1 (en) * | 2016-06-22 | 2017-12-28 | 3M Innovative Properties Company | Multilayer articles with a barrier film including a thermoplastic aliphatic polyester, a polyvinyl alkanoate polymer, and a plasticizer |
| US11401661B2 (en) * | 2017-11-14 | 2022-08-02 | J & J Green Paper, Inc. | Recyclable composition for waterproofing paper utilizing a plant derived wax, pellets of the composition, recyclable waterproof paper laminate including the composition, recyclable hot beverage cup including the laminate, pod for making hot beverages including the laminate, and drinking straw including the laminate |
| NL2021326B1 (en) | 2018-03-29 | 2019-10-07 | Huhtamaki Molded Fiber Tech Bv | Biodegradable and compostable food packaging unit from a moulded pulp material with a cellulose-base laminate layer, and method for manufacturing such food packaging unit |
| EP3560696A1 (en) | 2018-04-27 | 2019-10-30 | Constantia Teich GmbH | Packaging film |
| DE102020112672A1 (en) | 2020-05-11 | 2021-11-11 | Constantia Pirk Gmbh & Co. Kg | Paper packaging material with improved resuspension of the cellulose fibers |
| CN117999169A (en) * | 2021-09-10 | 2024-05-07 | 奥斯龙公司 | Recyclable composite material with dissolvable polymer layer, method of manufacture and use with food containers |
| EP4176724A1 (en) | 2021-11-09 | 2023-05-10 | Universität Hohenheim | Use of an oleogel as a layer or coating |
| US12179463B2 (en) * | 2022-04-19 | 2024-12-31 | Sonoco Development, Inc. | Recyclable paper with polymeric barrier layer and method of recycling the same |
| KR102889953B1 (en) * | 2025-02-14 | 2025-12-02 | 주식회사 포시 | Biodegradable ecofriendly leaflet and a method for manufacturing the same |
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| CH688856A5 (en) * | 1996-03-11 | 1998-04-30 | Sa Patent Ag | Recycleable and biodegradable, heat and tiefkuehlbestaendiges laminate, especially for the preservation of food |
| EP0865915B1 (en) * | 1997-03-11 | 2000-03-01 | SA-Patent AG | Recyclable and biodegradable, heat- and cold-resistant packaging laminate, preferably for food packaging |
| FI112624B (en) * | 1998-07-07 | 2003-12-31 | Enso Oyj | Compostable coated paper or cardboard, process for making this / this and products obtained |
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2011
- 2011-01-13 WO PCT/EP2011/000108 patent/WO2011088966A1/en not_active Ceased
- 2011-01-13 MX MX2012008547A patent/MX2012008547A/en unknown
- 2011-01-13 EP EP11700727A patent/EP2526025A1/en not_active Withdrawn
- 2011-01-13 CA CA2787695A patent/CA2787695A1/en not_active Abandoned
- 2011-01-13 AU AU2011208905A patent/AU2011208905A1/en not_active Abandoned
- 2011-01-13 CN CN2011800068579A patent/CN102712380A/en active Pending
- 2011-01-24 WO PCT/EP2011/000273 patent/WO2011089015A2/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5585456A (en) | 1994-09-12 | 1996-12-17 | Georgia-Pacific Resins, Inc. | Repulpable wet strength resins for paper and paperboard |
| US7348067B1 (en) * | 1995-12-28 | 2008-03-25 | The Hoffman Group | Composite paperboards and method of making composite paperboards |
| WO2003089527A1 (en) * | 2002-04-19 | 2003-10-30 | Evco Research, Llc | Moisture resistant, repulpable paper products and method of making same |
| EP1939099A1 (en) * | 2006-12-28 | 2008-07-02 | Weyerhaeuser Company | Method for forming a rim and edge seal of an insulating cup as well as the cup obtained. |
| WO2010109000A2 (en) * | 2009-03-25 | 2010-09-30 | HUHTAMÄKI, Oyj | Packaging, method for producing a packaging, and device for producing the packaging |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013044933A1 (en) | 2011-09-27 | 2013-04-04 | Huhtamäki Oyj | Repulpable container |
| US10543665B2 (en) | 2014-10-31 | 2020-01-28 | Sig Technology Ag | Container precursor, in particular for the manufacture of a food container, from a laminate with a plastic gas and aroma barrier and a peeled edge region, which is partially folded back on itself |
| US10625488B2 (en) | 2014-10-31 | 2020-04-21 | Sig Technology Ag | Container precursor, in particular for the manufacture of a food container, from a laminate with a peeled edge region, which is partially folded back on itself |
| US11001403B2 (en) | 2014-10-31 | 2021-05-11 | Sig Technology Ag | Device, in particular for closing a head region of a foodstuffs container made of a laminate having an edge region which is skived and partially folded over itself |
| EP3397473A4 (en) * | 2015-12-31 | 2019-06-19 | Graphic Packaging International, LLC | Packaging material |
| EP3497282B1 (en) | 2016-08-08 | 2024-01-10 | WestRock MWV, LLC | Compostable paperboard with oil, grease, and moisture resistance |
| DE102019110593A1 (en) * | 2019-04-24 | 2020-10-29 | PAPACKS SALES GmbH | Barrier layer for cellulose substrate |
| US12071726B2 (en) | 2019-04-24 | 2024-08-27 | PAPACKS SALES GmbH | Barrier layer for cellulose substrate |
| EP3789538A1 (en) * | 2019-09-03 | 2021-03-10 | Constantia Pirk GmbH & Co. KG | Resuspendable paper laminate and method for producing the same |
| EP4107329A4 (en) * | 2020-02-21 | 2024-03-06 | Stora Enso Oyj | Water-resistant multilayered cellulose-based substrate |
| WO2022073086A1 (en) * | 2020-10-09 | 2022-04-14 | Technosolutions Assessoria Ltda | Easy-to-recycle multiple-layer structure for laminated or coated packaging containing a cellulose or non-cellulose water-permeable material |
| WO2022123257A3 (en) * | 2020-12-10 | 2022-08-11 | Keith Damarell | Laminated packaging material |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2011208905A1 (en) | 2012-07-05 |
| MX2012008547A (en) | 2013-02-12 |
| WO2011089015A3 (en) | 2011-10-06 |
| CN102712380A (en) | 2012-10-03 |
| WO2011089015A2 (en) | 2011-07-28 |
| EP2526025A1 (en) | 2012-11-28 |
| CA2787695A1 (en) | 2011-07-28 |
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