WO2011067839A1 - Rope for elevators, and elevator device - Google Patents
Rope for elevators, and elevator device Download PDFInfo
- Publication number
- WO2011067839A1 WO2011067839A1 PCT/JP2009/070233 JP2009070233W WO2011067839A1 WO 2011067839 A1 WO2011067839 A1 WO 2011067839A1 JP 2009070233 W JP2009070233 W JP 2009070233W WO 2011067839 A1 WO2011067839 A1 WO 2011067839A1
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- Prior art keywords
- rope
- resin
- coating layer
- resin component
- elevator
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/062—Belts
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/005—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties
- D07B5/006—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties by the properties of an outer surface polymeric coating
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2087—Jackets or coverings being of the coated type
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2092—Jackets or coverings characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2003—Thermoplastics
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2064—Polyurethane resins
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2007—Elevators
Definitions
- the present invention relates to an elevator rope and an elevator apparatus that are used in an elevator and suspend a car.
- an elevator apparatus has a configuration in which a rope is hung on a sheave attached to a motor of a hoisting machine, a car is hung on one end of the rope, and a weight is hung on the other end of the rope to balance the car. ing.
- a sheave having a diameter of 40 times or more the diameter of the rope (hereinafter referred to as rope diameter) has been conventionally used in order to prevent early wear and disconnection of the rope.
- the diameter of the sheave (hereinafter referred to as the sheave diameter) is directly related to the driving torque of the motor that is required to raise and lower the car. Therefore, by reducing the sheave diameter, an elevator apparatus such as a motor is used. The reduction in size and weight of various parts is achieved. In particular, in order to reduce the sheave diameter, the rope diameter must also be reduced for the reasons described above.
- the friction coefficient of the resin material containing rubber changes with the change of the sliding speed and the temperature, and the friction coefficient varies with the increase of the sliding speed and the temperature. Therefore, even if it is a polyurethane coating material which does not contain the wax described in Patent Document 2, the friction coefficient changes when the sliding speed or temperature changes, and the car cannot be braked stably. there were. Further, in order to stop the car for a long time, it is necessary to maintain the stationary state of the car by the frictional force between the rope and the sheave, and the rope is covered with the polyurethane coating material containing no wax described in Patent Document 2. Since the coated polyurethane material has a large variation in friction coefficient, the friction coefficient at a minute sliding speed cannot be stably maintained, and there is a problem that the stop position of the car shifts with time.
- the present invention has been made to solve the above-mentioned problems, and by covering a rope with a resin material having a stable coefficient of friction without depending on temperature and sliding speed, a car is provided.
- the purpose of the present invention is to provide an elevator rope and an elevator apparatus capable of stably braking a car in a wide range of sliding speeds ranging from a minute sliding speed range necessary for maintaining a stationary state of the vehicle to a sliding speed during normal operation. To do.
- FIG. 1 is an example of a graph showing the relationship between the frequency and the loss elastic modulus E ′′ of resin materials having different friction coefficients depending on the sliding speed (that is, resin materials having different friction coefficients depending on the sliding speed).
- the resin material whose friction coefficient has a small sliding speed dependency has a small frequency dependency of the loss elastic modulus E ′′ (that is, the fluctuation of the loss elastic modulus E ′′ is small when the frequency changes).
- the frequency dependence of the loss elastic modulus E ′′ is large (that is, the loss elastic modulus E ′′ varies greatly when the frequency changes).
- the slip velocity dependency of the coefficient and the frequency dependency of the loss elastic modulus E ′′, and by reducing the frequency dependency of the loss elastic modulus E ′′, the slip velocity dependency of the friction coefficient can be reduced. It was found.
- the present inventors further examined the composition of the resin material.
- the present inventors used two types of resin components having a glass transition temperature difference of 20 ° C. or more, and used these two types of resin components. It has been found that a molded product obtained from a resin composition having a mass ratio of 2 in a predetermined range can reduce the dependence of the coefficient of friction on the sliding speed as well as the frequency dependence of the loss modulus.
- the present invention is an elevator rope including a rope body and a resin coating layer covering an outer periphery of the rope body, and the resin coating layer includes a first resin component and a second resin component.
- a mass ratio of 10 to 70:30, and a molded article of a resin composition having a glass transition temperature difference of 20 ° C. or higher between the first resin component and the second resin component This is an elevator rope.
- this invention is provided with said elevator rope, It is an elevator apparatus characterized by the above-mentioned.
- a normal operation is performed from a minute sliding speed range required for maintaining the stationary state of the car by covering the rope with a resin material having a stable coefficient of friction without depending on the temperature and the sliding speed. It is possible to provide an elevator rope and an elevator apparatus capable of stably braking a car in a wide range of sliding speeds up to the sliding speed of the hour.
- FIG. 2 is a sectional view of the elevator rope.
- the elevator rope includes a rope body 1 and a resin coating layer 2 that covers the outer periphery of the rope body 1.
- the rope body 1 on which the resin coating layer 2 is formed is not particularly limited, and a known one can be used.
- the rope body 1 include a strand formed by twisting a plurality of steel wires and a load support member such as a cord.
- the load supporting member is not limited to a rope shape, and may be a belt shape. The load support members are described in detail in Patent Documents 1 and 2, and International Publication Nos. 2003/050348 and 2004/002868, and these are incorporated herein by reference.
- the resin coating layer 2 is composed of a molded body of a resin composition containing two types of resin components (first resin component and second resin component) having a glass transition temperature difference of 20 ° C. or more.
- a viscoelastic spectrum storage elastic modulus E ′, loss elastic modulus E ′′ and loss tangent tan ⁇
- a general resin material thermoplastic polyurethane elastomer
- FIG. 3 In this viscoelastic spectrum, measurement is performed. The mode is bending mode, the measurement frequency is 10 Hz, and the heating rate is 5 ° C./min.
- the spectrum of the loss elastic modulus E ′′ has a peak at about ⁇ 40 ° C.
- the loss elastic modulus E ′′ of the resin coating layer 2 formed from a molded body of the resin composition is used.
- the peak of the loss modulus E is broad or divided into two small peaks.
- the first resin component contained in the resin composition that gives the resin coating layer 2 is not particularly limited as long as the difference in glass transition temperature from the second resin component is 20 ° C. or more, but is a thermoplastic polyurethane elastomer.
- the thermoplastic polyurethane elastomer generally means a material composed of a urethane segment hard segment and a polyol segment-derived soft segment and exhibiting rubber elasticity at room temperature.
- Thermoplastic polyurethane elastomers are classified into polyether-based, polyester-based, polycarbonate-based, silicone-based, olefin-based, etc., depending on the type of polyol raw material used.
- thermoplastic polyurethane elastomer can be generally produced by a known method.
- an isocyanate, a polyol and a chain extender may be used as raw materials, and these may be copolymerized.
- This polymerization reaction is generally known, and the mixing ratio of raw materials and synthesis conditions may be appropriately adjusted according to the raw materials used, and are not particularly limited.
- the isocyanates include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1,5-naphthylene diisocyanate, tolidine diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, xylene.
- polyol examples include polyester polyol, polycarbonate polyol, polyester ether polyol, polyether polyol, silicone polyol, and polyolefin polyol. These can be used alone or in combination of two or more.
- polyester polyol examples include a polyester polyol obtained by a condensation reaction of a dicarboxylic acid or its ester compound or acid anhydride and a diol; a polylactone diol obtained by ring-opening polymerization of a lactone monomer such as ⁇ -caprolactone.
- examples of the dicarboxylic acid include aliphatic dicarboxylic acids such as succinic acid, adipic acid, sebacic acid, and azelaic acid; aromatic dicarboxylic acids such as phthalic acid, terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid; hexahydroterephthalic acid, Alicyclic dicarboxylic acids such as hexahydrophthalic acid and hexahydroisophthalic acid are used.
- aliphatic dicarboxylic acids such as succinic acid, adipic acid, sebacic acid, and azelaic acid
- aromatic dicarboxylic acids such as phthalic acid, terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid
- hexahydroterephthalic acid Alicyclic dicarboxylic acids such as hexahydrophthalic acid and hexahydroisophthal
- diol examples include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1, Uses 4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,3-octanediol, 1,9-nonanediol Is done. These can be used alone or in combination of two or more.
- Polycarbonate polyols include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, Reaction of one or more polyhydric alcohols such as 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9-nonanediol and diethylene glycol with diethylene carbonate, diethyl carbonate, etc. And polycarbonate polyols obtained by the above process. Specific examples include polyhexamethylene carbonate diol, polytrimethylene carbonate diol, poly 3-methyl (pentamethylene) carbonate diol, and copolymers thereof. These can be used alone or in combination of two or more.
- polyester ether polyol examples include a condensation reaction product of the above aliphatic dicarboxylic acid, aromatic dicarboxylic acid, alicyclic dicarboxylic acid, or an ester or acid anhydride thereof and a glycol such as diethylene glycol or a propylene oxide adduct. Can be mentioned. These can be used alone or in combination of two or more.
- polyether polyol examples include polyethylene glycol, polypropylene glycol and polytetramethylene glycol obtained by polymerizing cyclic ethers such as ethylene oxide, propylene oxide and tetrahydrofuran, and copolyethers thereof. These can be used alone or in combination of two or more.
- Silicone polyols include dimethylpolysiloxane diol having two active hydrogens at the end, methylphenylpolysiloxane diol, amino-modified silicone oil, diamine-modified silicone oil at both ends, polyether-modified silicone oil, alcohol-modified silicone oil, carboxyl group-modified Examples include silicone oil and phenyl-modified silicone oil. These can be used alone or in combination of two or more.
- polystyrene polystyrene examples include polyisoprene polyol, polybutadiene polyol, or styrene, acrylonitrile copolymers and hydrogenated products thereof. These can be used alone or in combination of two or more.
- a low molecular weight polyol can be used.
- the first resin component is preferably a thermoplastic polyurethane elastomer other than polyester based from the viewpoint of preventing hydrolysis that occurs in the environment of use, and there are various requirements for elevator ropes.
- a thermoplastic polyurethane elastomer other than polyester based from the viewpoint of preventing hydrolysis that occurs in the environment of use, and there are various requirements for elevator ropes.
- it is a polyether-based thermoplastic polyurethane elastomer having a JIS A hardness (hardness by a type A durometer defined in JIS K7215) of 85 to 95. It is more preferable.
- the second resin component contained in the resin composition that provides the resin coating layer 2 is a resin component having a glass transition temperature that is 20 ° C. or more higher than the glass transition temperature of the first resin component or 20 ° C. or lower. .
- the second resin component having such characteristics is not particularly limited as long as the above conditions are satisfied.
- a polyol different from the thermoplastic polyurethane elastomer of the first resin component is used.
- the thermoplastic polyurethane elastomer or polyamide resin used as the raw material is preferable.
- the second resin component is JIS A hardness (JIS K7215) in consideration of various characteristics (for example, flexibility, durability, cold resistance) required for elevator ropes.
- JIS A hardness JIS K7215
- polyamide resin examples include polyamide-based thermoplastic elastomers and polyamide-based thermoplastic resins.
- the polyamide-based thermoplastic elastomer generally means a material composed of a polyamide hard segment and a polyether or polyester soft segment and exhibiting rubber elasticity at room temperature.
- a polyamide-based thermoplastic elastomer composed of a polyamide hard segment and a polyether soft segment is preferable.
- the polyamide-based thermoplastic resin generally means a thermoplastic resin having a polyamide bond in a molecular chain, and examples thereof include nylon 6, nylon 66, nylon 11, and nylon 12. These can be used alone or in combination of two or more.
- the mass ratio of the first resin component and the second resin component is 90:10 to 70:30.
- an effect particularly, a stable friction coefficient in the resin coating layer 2 obtained by blending the second resin component cannot be obtained.
- the mass ratio of the second resin component is too high, the characteristics of the second resin component become dominant, and the resin coating layer 2 composed of the molded body of the resin composition becomes too hard and the rope A softness
- this rope is driven using an elevator device, problems such as increased power consumption and poor durability when bent repeatedly are caused.
- the resin composition that gives the resin coating layer 2 can be prepared by mixing the above components using a known means.
- This resin composition can be made into the resin coating layer 2 by molding the resin composition so as to cover the outer periphery of the rope body 1 using a known molding means such as extrusion molding or injection molding.
- a known molding means such as extrusion molding or injection molding.
- the conditions for the heat treatment may be appropriately adjusted according to the resin composition to be used, and are not particularly limited.
- the glass transition temperature of the resin coating layer 2 is preferably ⁇ 20 ° C.
- the glass transition temperature of the first resin component contained in the resin coating layer 2 is preferably ⁇ 20 ° C. or less, more preferably ⁇ It is desirable that the temperature be 25 ° C. or lower.
- the JIS A hardness of the resin coating layer 2 (hardness according to the type A durometer defined in JIS K7215) exceeds 98, the flexibility of the rope is impaired, and this is applied to an elevator apparatus and driven. In some cases, power consumption tends to increase. Conversely, if the JIS A hardness of the resin coating layer 2 is less than 85, the durability when repeatedly bent as an elevator rope tends to deteriorate. Therefore, the JIS A hardness of the resin coating layer 2 is preferably 85 or more and 98 or less.
- the resin coating layer 2 may be formed after applying an adhesive to the rope body 1 in advance.
- the adhesive is not particularly limited as long as it is an adhesive for metal and polyurethane, and examples thereof include Chemlock (registered trademark) 218 (manufactured by Road Far East Incorporated).
- the elevator rope having the above characteristics is covered with a resin material having a stable coefficient of friction without depending on temperature and sliding speed. Therefore, when used in an elevator system, the elevator car is in a stationary state.
- the car can be braked stably in a wide range of sliding speeds ranging from a minute sliding speed range necessary for maintaining the vehicle to a sliding speed during normal operation.
- Example 1 Polyether methylene glycol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol reacted polyether thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature ⁇ 30 ° C.) pellets, Mass of 90:10 with pellets of polycarbonate-based thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature 5 ° C.) obtained by reacting methylene carbonate diol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol The resin composition was obtained by mixing at a ratio.
- polyether thermoplastic polyurethane elastomer JIS A hardness 95, glass transition temperature ⁇ 30 ° C.
- this resin composition was supplied to an extrusion molding machine, extrusion was performed so as to cover the outer periphery of the rope body, and a resin coating layer was formed on the outer periphery of the rope body.
- the rope body uses a strand formed by twisting a plurality of steel strands as described in International Publication No. 2003/050348, and before the formation of the resin coating layer, Chemlock (registered) (Trademark) 218 (manufactured by Road Far East Incorporated) was previously applied to the rope body and dried.
- Chemlock (registered) Trademark 218 (manufactured by Road Far East Incorporated) was previously applied to the rope body and dried.
- this rope was heated at 100 ° C. for 2 hours to obtain an elevator rope having a diameter of 12 mm.
- Example 2 An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether thermoplastic polyurethane elastomer pellets to the polycarbonate thermoplastic polyurethane elastomer pellets was 80:20.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was ⁇
- the JIS A hardness was 28 ° C. and 95.
- Example 3 An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether-based thermoplastic polyurethane elastomer pellets to the polycarbonate-based thermoplastic polyurethane elastomer pellets was set to 70:30.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was ⁇
- the JIS A hardness was 25 ° C. and 95.
- Example 4 Silicone system obtained by reacting the pellets of the polyether-based thermoplastic polyurethane elastomer used in Example 1 with both terminal carbovinyl-modified siloxane, polytetramethylene glycol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol Example 1 was used except that a resin composition obtained by mixing pellets of thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature ⁇ 50 ° C.) at a mass ratio of 80:20 was used. Thus, an elevator rope was obtained.
- JIS A hardness 95, glass transition temperature ⁇ 50 ° C. thermoplastic polyurethane elastomer
- Example 5 Using the resin composition obtained by mixing the pellets of the polyether-based thermoplastic polyurethane elastomer used in Example 1 and the pellets of nylon 6 (glass transition temperature 50 ° C.) at a mass ratio of 80:20. Except for the above, an elevator rope was obtained in the same manner as in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there were two peaks in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the polyether-based heat which is the first resin component The peak temperature corresponding to the glass transition temperature of the plastic polyurethane elastomer was ⁇ 28 ° C., and the JIS A hardness was 97.
- Example 6 Use of a resin composition obtained by mixing the polyether thermoplastic polyurethane elastomer pellets used in Example 1 and nylon 66 (glass transition temperature 55 ° C.) pellets in a mass ratio of 80:20. Except for the above, an elevator rope was obtained in the same manner as in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there were two peaks in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the polyether-based heat which is the first resin component The plastic polyurethane elastomer had a peak temperature corresponding to the glass transition temperature of ⁇ 30 ° C. and a JIS A hardness of 98.
- Example 7 Use of a resin composition obtained by mixing the polyether thermoplastic polyurethane elastomer pellets used in Example 1 and nylon 12 (glass transition temperature 40 ° C.) pellets at a mass ratio of 80:20. Except for the above, an elevator rope was obtained in the same manner as in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there were two peaks in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the polyether-based heat which is the first resin component The peak temperature corresponding to the glass transition temperature of the plastic polyurethane elastomer was ⁇ 30 ° C., and the JIS A hardness was 97.
- Example 1 An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the polyether-based thermoplastic polyurethane elastomer used in Example 1.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was ⁇
- the JIS A hardness was 30 ° C. and 95.
- Example 2 An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the polycarbonate-based thermoplastic polyurethane elastomer used in Example 1.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was 5 C. and JIS A hardness was 95.
- Example 3 An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the silicone-based thermoplastic polyurethane elastomer used in Example 4.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was ⁇
- the JIS A hardness was 50 ° C. and 95.
- Example 4 An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the nylon 12 used in Example 7. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was 40. C. and JIS A hardness were 100.
- Example 5 An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether thermoplastic polyurethane elastomer pellets to the polycarbonate thermoplastic polyurethane elastomer pellets was 60:40.
- the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ′′ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was ⁇
- the JIS A hardness was 15 ° C. and 95.
- Example 6 Polyether thermoplastic polyurethane elastomer used in Example 1, polyester thermoplastic polyurethane elastomer (JIS D hardness 60, obtained by reacting polycaprolactone diol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol) An elevator rope was obtained in the same manner as in Example 1 except that a resin composition obtained by mixing pellets having a glass transition temperature of ⁇ 20 ° C. at a mass ratio of 80:20 was used.
- JIS D hardness 60 obtained by reacting polycaprolactone diol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol
- FIG. 4 shows a system configuration diagram for performing this evaluation.
- the elevator rope 10 obtained in the example and the comparative example was wound 180 degrees around the sheave 11, one end thereof was connected to the weight 12, and the other end was fixed to the ground 13.
- a load cell 14 was provided in the vicinity of the connecting portion between the elevator rope 10 and the weight 12.
- a load cell 14 is provided in the vicinity of the connecting portion between the elevator rope 10 and the ground 13.
- the rope tension (T 2 ) on the ground 13 side is reduced by the amount of friction force generated between the elevator rope 10 and the sheave 11.
- a tension difference is generated between the rope 12 and the rope tension (T 1 ) on the weight 12 side.
- the rope tension (T 1 and T 2 ) at this time was measured by the load cell 14, and the coefficient of friction between the elevator rope 10 and the sheave 11 was determined by substituting it into the following general formula.
- the rope tension (T 1 and T 2 ) is defined as 1 ⁇ 10 ⁇ 5 mm / sec for a minute slip speed, 0.01 mm / sec and 1 mm / sec for a normal operation slip speed.
- the sheave 11 was rotated clockwise at these speeds. The temperature during this measurement was 25 ° C.
- ⁇ is a rope winding angle (ie, 180 degrees)
- K 2 is a coefficient (ie, 1.19) determined by the shape of the sheave groove.
- the coefficient of friction of the elevator ropes obtained in the examples and comparative examples showed a tendency to decrease as the sliding speed decreased.
- the friction coefficient when the sliding speed is 1 ⁇ 10 ⁇ 5 mm / second can be maintained at 75% or more of the friction coefficient when the sliding speed is 1 mm / second.
- the friction coefficient when the sliding speed is 1 ⁇ 10 ⁇ 5 mm / sec is reduced to 45% or less of the friction coefficient when the sliding speed is 1 mm / sec.
- the coefficient variation was large.
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Abstract
Description
本発明は、エレベータに用いられ、乗りかごを吊り下げるエレベータ用ロープ及びエレベータ装置に関するものである。 The present invention relates to an elevator rope and an elevator apparatus that are used in an elevator and suspend a car.
エレベータ装置は、一般に、巻上機のモータに取り付けられたシーブにロープをかけ、ロープの一端に乗りかごを吊るし、ロープの他端に乗りかごとバランスさせるための錘を吊るした構成を有している。このような構成を有するエレベータ装置では、従来、ロープの早期の摩耗や断線を防止するため、ロープの直径(以下、ロープ径という。)の40倍以上の直径を持つシーブが使用されている。このシーブの直径(以下、シーブ径という。)は、乗りかごを昇降させるために必要なモータの駆動トルクと直接関係しているため、シーブ径を小さくすることにより、モータをはじめとしたエレベータ装置の各種部品の小型・軽量化が達成される。中でも、シーブ径を小さくするためには、上述の理由から、ロープ径も小さくしなければならない。 Generally, an elevator apparatus has a configuration in which a rope is hung on a sheave attached to a motor of a hoisting machine, a car is hung on one end of the rope, and a weight is hung on the other end of the rope to balance the car. ing. In an elevator apparatus having such a configuration, a sheave having a diameter of 40 times or more the diameter of the rope (hereinafter referred to as rope diameter) has been conventionally used in order to prevent early wear and disconnection of the rope. The diameter of the sheave (hereinafter referred to as the sheave diameter) is directly related to the driving torque of the motor that is required to raise and lower the car. Therefore, by reducing the sheave diameter, an elevator apparatus such as a motor is used. The reduction in size and weight of various parts is achieved. In particular, in order to reduce the sheave diameter, the rope diameter must also be reduced for the reasons described above.
しかしながら、ロープの本数を変えずにロープ径を小さくすると、ロープの強度が低下し、エレベータの積載可能重量が低下する。他方、ロープの本数を増加すると、エレベータ装置の構成を複雑にしてしまう。また、シーブ径を小さくすると、ロープの曲げ疲労寿命が短くなり、ロープを頻繁に交換する必要がある。 However, if the rope diameter is reduced without changing the number of ropes, the strength of the rope will be reduced and the loadable weight of the elevator will be reduced. On the other hand, increasing the number of ropes complicates the configuration of the elevator apparatus. In addition, when the sheave diameter is reduced, the bending fatigue life of the rope is shortened, and the rope needs to be frequently replaced.
これらの問題を解決する手段として、鋼製素線を複数本撚り合せてストランドとし、このストランドを複数本撚り合せてロープとし、このロープの最外周を樹脂材料で被覆したエレベータ用ロープが提案されている(例えば、特許文献1を参照)。このようなエレベータ用ロープを用いたエレベータ装置では、ロープの最外周を被覆する樹脂材料とシーブとの摩擦力によって駆動されるため、樹脂材料の摩擦特性の向上及び安定化が望まれる。
シーブとロープとの摩擦特性を向上させる方法としては、ワックスを含有しないポリウレタン被覆材でロープを被覆したエレベータ用ロープが提案されている(例えば、特許文献2を参照)。
As means for solving these problems, there has been proposed an elevator rope in which a plurality of steel wires are twisted into a strand, a plurality of strands are twisted into a rope, and the outermost periphery of the rope is covered with a resin material. (For example, refer to Patent Document 1). In an elevator apparatus using such an elevator rope, since it is driven by the frictional force between the resin material covering the outermost periphery of the rope and the sheave, it is desired to improve and stabilize the friction characteristics of the resin material.
As a method for improving the friction characteristics between the sheave and the rope, an elevator rope in which the rope is covered with a polyurethane coating material not containing wax has been proposed (see, for example, Patent Document 2).
ところで、一般に、樹脂材料の摩擦係数は、滑り速度や温度に大きく依存することが知られている。また、樹脂材料の動的粘弾性などの粘弾性特性は、滑り速度や温度との間に相関(Williams-Landel-Ferryの式(WLF式))があることも知られている。特に、ゴムの場合においても、粘弾性特性と滑り速度及び温度との間に同様の相関があることから、ゴムの粘弾性特性がゴムの摩擦特性に関係していることが示されている(例えば、非特許文献1を参照)。
Incidentally, it is generally known that the friction coefficient of a resin material largely depends on the sliding speed and temperature. It is also known that viscoelastic properties such as dynamic viscoelasticity of resin materials have a correlation (Williams-Landel-Ferry equation (WLF equation)) with sliding speed and temperature. In particular, even in the case of rubber, since there is a similar correlation between viscoelastic properties and sliding speed and temperature, it is shown that the viscoelastic properties of rubber are related to the friction properties of rubber ( For example, refer
上述したように、ゴムを含む樹脂材料は、滑り速度や温度の変化によって摩擦係数が変化し、滑り速度の増加や温度の上昇に伴って摩擦係数が変動する。そのため、特許文献2に記載のワックスを含有しないポリウレタン被覆材であっても、滑り速度や温度が変化した場合には摩擦係数が変化し、乗りかごを安定して制動させることができないという問題があった。また、乗りかごを長時間停止させるためには、ロープとシーブとの摩擦力によって乗りかごの静止状態を維持する必要があるところ、特許文献2に記載のワックスを含有しないポリウレタン被覆材でロープを被覆したとても、ポリウレタン被覆材の摩擦係数の変動が大きいため、微小な滑り速度での摩擦係数を安定して維持できず、乗りかごの停止位置が経時的にずれるという問題があった。
As described above, the friction coefficient of the resin material containing rubber changes with the change of the sliding speed and the temperature, and the friction coefficient varies with the increase of the sliding speed and the temperature. Therefore, even if it is a polyurethane coating material which does not contain the wax described in
従って、本発明は、上記のような問題点を解決するためになされたものであり、温度や滑り速度に依存せずに安定した摩擦係数を有する樹脂材料でロープを被覆することにより、乗りかごの静止状態の維持に必要となる微小な滑り速度域から通常運転時の滑り速度に至る広範囲な滑り速度において乗りかごを安定して制動させ得るエレベータ用ロープ及びエレベータ装置を提供することを目的とする。 Accordingly, the present invention has been made to solve the above-mentioned problems, and by covering a rope with a resin material having a stable coefficient of friction without depending on temperature and sliding speed, a car is provided. The purpose of the present invention is to provide an elevator rope and an elevator apparatus capable of stably braking a car in a wide range of sliding speeds ranging from a minute sliding speed range necessary for maintaining a stationary state of the vehicle to a sliding speed during normal operation. To do.
本発明者らは、上記の問題点を解決すべく、様々な樹脂材料の摩擦特性について鋭意検討した結果、以下の知見を得た。
図1は、摩擦係数の滑り速度依存性が異なる樹脂材料(すなわち、滑り速度に対する摩擦係数の変動が異なる樹脂材料)における周波数と損失弾性率E”との関係を示すグラフの一例である。図1からわかるように、摩擦係数の滑り速度依存性が小さな樹脂材料では、損失弾性率E”の周波数依存性が小さい(すなわち、周波数が変化した場合に損失弾性率E”の変動が小さい)のに対し、摩擦係数の滑り速度依存性が大きな樹脂材料では、損失弾性率E”の周波数依存性が大きい(すなわち、周波数が変化した場合に損失弾性率E”の変動が大きい)。つまり、摩擦係数の滑り速度依存性と損失弾性率E”の周波数依存性とには相関があり、損失弾性率E”の周波数依存性を小さくすることで、摩擦係数の滑り速度依存性を小さくし得ることがわかった。
In order to solve the above-mentioned problems, the present inventors diligently studied the friction characteristics of various resin materials, and as a result, obtained the following knowledge.
FIG. 1 is an example of a graph showing the relationship between the frequency and the loss elastic modulus E ″ of resin materials having different friction coefficients depending on the sliding speed (that is, resin materials having different friction coefficients depending on the sliding speed). As can be seen from FIG. 1, the resin material whose friction coefficient has a small sliding speed dependency has a small frequency dependency of the loss elastic modulus E ″ (that is, the fluctuation of the loss elastic modulus E ″ is small when the frequency changes). On the other hand, in a resin material in which the friction coefficient has a large dependency on the sliding speed, the frequency dependence of the loss elastic modulus E ″ is large (that is, the loss elastic modulus E ″ varies greatly when the frequency changes). There is a correlation between the slip velocity dependency of the coefficient and the frequency dependency of the loss elastic modulus E ″, and by reducing the frequency dependency of the loss elastic modulus E ″, the slip velocity dependency of the friction coefficient can be reduced. It was found.
このような知見に基づいて、本発明者らは、樹脂材料の組成について更に検討した結果、ガラス転移温度の差が20℃以上である2種類の樹脂成分を用いると共に、この2種類の樹脂成分の質量比を所定の範囲とした樹脂組成物から得られる成形体が、損失弾性率の周波数依存性と共に摩擦係数の滑り速度依存性を小さくし得ることを見出した。 Based on such knowledge, the present inventors further examined the composition of the resin material. As a result, the present inventors used two types of resin components having a glass transition temperature difference of 20 ° C. or more, and used these two types of resin components. It has been found that a molded product obtained from a resin composition having a mass ratio of 2 in a predetermined range can reduce the dependence of the coefficient of friction on the sliding speed as well as the frequency dependence of the loss modulus.
すなわち、本発明は、ロープ本体と、前記ロープ本体の外周を覆う樹脂被覆層とを備えるエレベータ用ロープであって、前記樹脂被覆層は、第1の樹脂成分と第2の樹脂成分とを90:10~70:30の質量比で含み、且つ第1の樹脂成分と第2の樹脂成分とのガラス転移温度の差が20℃以上である樹脂組成物の成形体から構成されることを特徴とするエレベータ用ロープである。
また、本発明は、上記のエレベータ用ロープを備えることを特徴とするエレベータ装置である。
That is, the present invention is an elevator rope including a rope body and a resin coating layer covering an outer periphery of the rope body, and the resin coating layer includes a first resin component and a second resin component. : A mass ratio of 10 to 70:30, and a molded article of a resin composition having a glass transition temperature difference of 20 ° C. or higher between the first resin component and the second resin component This is an elevator rope.
Moreover, this invention is provided with said elevator rope, It is an elevator apparatus characterized by the above-mentioned.
本発明によれば、温度や滑り速度に依存せずに安定した摩擦係数を有する樹脂材料でロープを被覆することにより、乗りかごの静止状態の維持に必要となる微小な滑り速度域から通常運転時の滑り速度に至る広範囲な滑り速度において乗りかごを安定して制動させ得るエレベータ用ロープ及びエレベータ装置を提供することができる。 According to the present invention, a normal operation is performed from a minute sliding speed range required for maintaining the stationary state of the car by covering the rope with a resin material having a stable coefficient of friction without depending on the temperature and the sliding speed. It is possible to provide an elevator rope and an elevator apparatus capable of stably braking a car in a wide range of sliding speeds up to the sliding speed of the hour.
実施の形態1.
本発明のエレベータ用ロープは、ロープ本体と、ロープ本体の外周を覆う樹脂被覆層とを備える。
以下、本発明のエレベータ用ロープの好適な実施の形態につき図面を用いて説明する。
図2はエレベータ用ロープの断面図である。図2において、エレベータ用ロープは、ロープ本体1と、ロープ本体1の外周を覆う樹脂被覆層2とを備える。
The elevator rope of the present invention includes a rope body and a resin coating layer covering the outer periphery of the rope body.
Hereinafter, preferred embodiments of an elevator rope according to the present invention will be described with reference to the drawings.
FIG. 2 is a sectional view of the elevator rope. In FIG. 2, the elevator rope includes a
このエレベータ用ロープは、ロープ本体1の外周を覆う樹脂被覆層2に特徴があるため、樹脂被覆層2が形成されるロープ本体1については特に限定されず、公知のものを用いることができる。ロープ本体1の例としては、複数の鋼製素線を撚り合わせて形成されるストランドや、コードなどの荷重支持部材が挙げられる。また、この荷重支持部材は、ロープ状に限定されず、ベルト状であってもよい。なお、荷重支持部材については、特許文献1及び2、並びに国際公開第2003/050348号及び同第2004/002868号などに詳しく記載されており、これらは本明細書において参考として援用される。
Since this elevator rope is characterized by the
樹脂被覆層2は、ガラス転移温度の差が20℃以上である2種類の樹脂成分(第1の樹脂成分及び第2の樹脂成分)を含む樹脂組成物の成形体から構成される。
ここで、一般的な樹脂材料(熱可塑性ポリウレタンエラストマー)の粘弾性スペクトル(貯蔵弾性率E’、損失弾性率E”及び損失正接tanδ)の一例を図3に示す。この粘弾性スペクトルにおいて、測定モードは曲げモード、測定周波数は10Hz、昇温速度は5℃/分である。図3からわかるように、損失弾性率E”のスペクトルは、約-40℃にピークがあり、この温度は熱可塑性ポリウレタンエラストマーのガラス転移温度に相当する。
本発明では、ガラス転移温度の差が20℃以上である2種類の樹脂成分を含む樹脂組成物を用いることにより、樹脂組成物の成形体から構成される樹脂被覆層2の損失弾性率E”のスペクトルにおいて、損失弾性率E”のピークがブロードになるか、又は2つの小さなピークに分割される。その結果、樹脂組成物の成形体から構成される樹脂被覆層2の損失弾性率の周波数依存性が小さくなる。
The
Here, an example of a viscoelastic spectrum (storage elastic modulus E ′, loss elastic modulus E ″ and loss tangent tan δ) of a general resin material (thermoplastic polyurethane elastomer) is shown in FIG. 3. In this viscoelastic spectrum, measurement is performed. The mode is bending mode, the measurement frequency is 10 Hz, and the heating rate is 5 ° C./min. As can be seen from FIG. 3, the spectrum of the loss elastic modulus E ″ has a peak at about −40 ° C. This corresponds to the glass transition temperature of the plastic polyurethane elastomer.
In the present invention, by using a resin composition containing two types of resin components having a glass transition temperature difference of 20 ° C. or higher, the loss elastic modulus E ″ of the
樹脂被覆層2を与える樹脂組成物に含まれる第1の樹脂成分は、第2の樹脂成分とのガラス転移温度の差が20℃以上であれば特に限定されないが、熱可塑性ポリウレタンエラストマーであることが好ましい。ここで、熱可塑性ポリウレタンエラストマーとは、一般に、ウレタン構造のハードセグメントと、ポリオール原料由来のソフトセグメントとから構成され、室温でゴム弾性を示すものを意味する。熱可塑性ポリウレタンエラストマーは、使用するポリオール原料の種類によって、ポリエーテル系、ポリエステル系、ポリカーボネート系、シリコーン系、オレフィン系などに分類される。
The first resin component contained in the resin composition that gives the
このような熱可塑性ポリウレタンエラストマーは、一般に公知の方法によって製造することができる。例えば、イソシアネート、ポリオール及び鎖延長剤を原料として用い、これらを共重合させればよい。この重合反応は一般的に公知であり、原料の配合割合及び合成条件は、使用する原料に応じて適宜調整すればよく、特に限定されない。
また、熱可塑性ポリウレタンエラストマーとして、一般に市販されているものを使用してもよい。
Such a thermoplastic polyurethane elastomer can be generally produced by a known method. For example, an isocyanate, a polyol and a chain extender may be used as raw materials, and these may be copolymerized. This polymerization reaction is generally known, and the mixing ratio of raw materials and synthesis conditions may be appropriately adjusted according to the raw materials used, and are not particularly limited.
Moreover, you may use what is generally marketed as a thermoplastic polyurethane elastomer.
熱可塑性ポリウレタンエラストマーを合成によって得る場合、イソシアネートとしては、トリレンジオソシアネート、4,4’-ジフェニルメタンジイソシアネート、1,5-ナフチレンジイソシアネート、トリジンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、キシレンジイソシアネート、水素添加キシレンジイソシアネート、トリイソシアネート、テトラメチルキシレンジイソシアネート、1,6,11-ウンデカントリイソシアネート、1,8-ジイソシアネートメチルオクタン、リジンエステルトリイソシアネート、1,3,6-ヘキサメチレントリイソシアネート、ビシクロヘプタントリイソシアネートなどが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 When the thermoplastic polyurethane elastomer is obtained by synthesis, the isocyanates include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1,5-naphthylene diisocyanate, tolidine diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, xylene. Diisocyanate, hydrogenated xylene diisocyanate, triisocyanate, tetramethylxylene diisocyanate, 1,6,11-undecane triisocyanate, 1,8-diisocyanate methyloctane, lysine ester triisocyanate, 1,3,6-hexamethylene triisocyanate, bicyclo Examples include heptane triisocyanate. These can be used alone or in combination of two or more.
ポリオールとしては、ポリエステルポリオール、ポリカーボネートポリオール、ポリエステルエーテルポリオール、ポリエーテルポリオール、シリコーンポリオール、ポリオレフィンポリオールなどが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 Examples of the polyol include polyester polyol, polycarbonate polyol, polyester ether polyol, polyether polyol, silicone polyol, and polyolefin polyol. These can be used alone or in combination of two or more.
ポリエステルポリオールとしては、ジカルボン酸又はそのエステル化合物若しくは酸無水物とジオールとの縮合反応で得られるポリエステルポリオール;ε-カプロラクトンなどのラクトンモノマーの開環重合で得られるポリラクトンジオールなどが挙げられる。ここで、ジカルボン酸としては、コハク酸、アジピン酸、セバシン酸、アゼライン酸などの脂肪族ジカルボン酸;フタル酸、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸;ヘキサヒドロテレフタル酸、ヘキサヒドロフタル酸、ヘキサヒドロイソフタル酸などの脂環族ジカルボン酸が使用され、ジオールとしては、エチレングリコール、1,3-プロピレングリコール、1,2-プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、1,3-オクタンジオール、1,9-ノナンジオールなどが使用される。これらは、単独又は2種以上を組み合わせて用いることができる。 Examples of the polyester polyol include a polyester polyol obtained by a condensation reaction of a dicarboxylic acid or its ester compound or acid anhydride and a diol; a polylactone diol obtained by ring-opening polymerization of a lactone monomer such as ε-caprolactone. Here, examples of the dicarboxylic acid include aliphatic dicarboxylic acids such as succinic acid, adipic acid, sebacic acid, and azelaic acid; aromatic dicarboxylic acids such as phthalic acid, terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid; hexahydroterephthalic acid, Alicyclic dicarboxylic acids such as hexahydrophthalic acid and hexahydroisophthalic acid are used. Examples of the diol include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1, Uses 4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,3-octanediol, 1,9-nonanediol Is done. These can be used alone or in combination of two or more.
ポリカーボネートポリオールとしては、エチレングリコール、1,3-プロピレングリコール、1,2-プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、1,8-オクタンジオール、1,9-ノナンジオール、ジエチレングリコールなどの多価アルコールの1種以上と、ジエチレンカーボネート、ジエチルカーボネートなどとを反応させて得られるポリカーボネートポリオールなどが挙げられる。具体的には、ポリヘキサメチレンカーボネートジオール、ポリトリメチレンカーボネートジオール、ポリ3-メチル(ペンタメチレン)カーボネートジオール、及びこれらの共重合体が挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 Polycarbonate polyols include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, Reaction of one or more polyhydric alcohols such as 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9-nonanediol and diethylene glycol with diethylene carbonate, diethyl carbonate, etc. And polycarbonate polyols obtained by the above process. Specific examples include polyhexamethylene carbonate diol, polytrimethylene carbonate diol, poly 3-methyl (pentamethylene) carbonate diol, and copolymers thereof. These can be used alone or in combination of two or more.
ポリエステルエーテルポリオールとしては、上記の脂肪族ジカルボン酸、芳香族ジカルボン酸、脂環族ジカルボン酸、または、そのエステル若しくは酸無水物と、ジエチレングリコール、プロピレンオキサイド付加物などのグリコールとの縮合反応物などが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 Examples of the polyester ether polyol include a condensation reaction product of the above aliphatic dicarboxylic acid, aromatic dicarboxylic acid, alicyclic dicarboxylic acid, or an ester or acid anhydride thereof and a glycol such as diethylene glycol or a propylene oxide adduct. Can be mentioned. These can be used alone or in combination of two or more.
ポリエーテルポリオールとしては、エチレンオキサイド、プロピレンオキサイド、テトラヒドロフランなどの環状エーテルをそれぞれ重合させて得られるポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールの他、これらのコポリエーテルなどが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 Examples of the polyether polyol include polyethylene glycol, polypropylene glycol and polytetramethylene glycol obtained by polymerizing cyclic ethers such as ethylene oxide, propylene oxide and tetrahydrofuran, and copolyethers thereof. These can be used alone or in combination of two or more.
シリコーンポリオールとしては、末端に活性水素を2個有するジメチルポリシロキサンジオール、メチルフェニルポリシロキサンジオール、アミノ変性シリコーンオイル、両末端ジアミン変性シリコーンオイル、ポリエーテル変性シリコーンオイル、アルコール変性シリコーンオイル、カルボキシル基変性シリコーンオイル、フェニル変性シリコーンオイルなどが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 Silicone polyols include dimethylpolysiloxane diol having two active hydrogens at the end, methylphenylpolysiloxane diol, amino-modified silicone oil, diamine-modified silicone oil at both ends, polyether-modified silicone oil, alcohol-modified silicone oil, carboxyl group-modified Examples include silicone oil and phenyl-modified silicone oil. These can be used alone or in combination of two or more.
ポリオレフィンポリオールとしては、ポリイソプレンポリオール、ポリブタジエンポリオール、又はそれらのスチレン、アクリロニトリル共重合体及びそれらの水添物などを挙げることができる。これらは、単独又は2種以上を組み合わせて用いることができる。 Examples of the polyolefin polyol include polyisoprene polyol, polybutadiene polyol, or styrene, acrylonitrile copolymers and hydrogenated products thereof. These can be used alone or in combination of two or more.
鎖延長剤としては、低分子量ポリオールを使用することができ、例えば、エチレングリコール、1,3-プロピレングリコール、1,2-プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、1,8-オクタンジオール、1,9-ノナンジオール、ジエチレングリコール、1,4-シクロヘキサンジメタノール、グリセリンなどの脂肪族ポリオール;1,4-ジメチロールベンゼン、ビスフェノールA、ビスフェノールAのエチレンオキサイド付加物、プロピレンオキサイド付加物などの芳香族グリコールが挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。 As the chain extender, a low molecular weight polyol can be used. For example, ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,3-butanediol, 1,4-butanediol, 1 , 5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9-nonanediol, diethylene glycol, 1,4-cyclohexanedi Aliphatic polyols such as methanol and glycerin; aromatic glycols such as 1,4-dimethylolbenzene, bisphenol A, ethylene oxide adduct of bisphenol A, and propylene oxide adduct. These can be used alone or in combination of two or more.
各種の熱可塑性ポリウレタンエラストマーの中でも、第1の樹脂成分は、使用環境下で起こる加水分解を防ぐ観点から、ポリエステル系以外の熱可塑性ポリウレタンエラストマーであることが好ましく、エレベータ用ロープに要求される様々な特性(例えば、柔軟性、耐久性、耐寒性)を考慮すると、JIS A硬度(JIS K7215で規定されるタイプAデュロメータによる硬さ)が85以上95以下のポリエーテル系熱可塑性ポリウレタンエラストマーであることがより好ましい。 Among various thermoplastic polyurethane elastomers, the first resin component is preferably a thermoplastic polyurethane elastomer other than polyester based from the viewpoint of preventing hydrolysis that occurs in the environment of use, and there are various requirements for elevator ropes. When considering various properties (for example, flexibility, durability, cold resistance), it is a polyether-based thermoplastic polyurethane elastomer having a JIS A hardness (hardness by a type A durometer defined in JIS K7215) of 85 to 95. It is more preferable.
樹脂被覆層2を与える樹脂組成物に含まれる第2の樹脂成分は、第1の樹脂成分のガラス転移温度よりも20℃以上高いか、又は20℃以上低いガラス転移温度を有する樹脂成分である。
このような特性を有する第2の樹脂成分としては、上記の条件を満たせば特に限定されないが、耐久性、耐摩耗性の観点から、第1の樹脂成分の熱可塑性ポリウレタンエラストマーとは異なるポリオールを原料に用いた熱可塑性ポリウレタンエラストマー、又はポリアミド樹脂であることが好ましい。また、各種の熱可塑性ポリウレタンエラストマーの中でも、第2の樹脂成分は、エレベータ用ロープに要求される様々な特性(例えば、柔軟性、耐久性、耐寒性)を考慮すると、JIS A硬度(JIS K7215で規定されるタイプAデュロメータによる硬さ)が85以上95以下のポリカーボネート系熱可塑性ポリウレタンエラストマーやシリコーン系熱可塑性ポリウレタンエラストマーが好ましい。
The second resin component contained in the resin composition that provides the
The second resin component having such characteristics is not particularly limited as long as the above conditions are satisfied. However, from the viewpoint of durability and wear resistance, a polyol different from the thermoplastic polyurethane elastomer of the first resin component is used. The thermoplastic polyurethane elastomer or polyamide resin used as the raw material is preferable. In addition, among various thermoplastic polyurethane elastomers, the second resin component is JIS A hardness (JIS K7215) in consideration of various characteristics (for example, flexibility, durability, cold resistance) required for elevator ropes. A polycarbonate-based thermoplastic polyurethane elastomer or a silicone-based thermoplastic polyurethane elastomer having a hardness of 85 to 95 in terms of the hardness by a type A durometer defined by
ポリアミド樹脂としては、ポリアミド系熱可塑性エラストマー、ポリアミド系熱可塑性樹脂などが挙げられる。
ポリアミド系熱可塑性エラストマーとは、一般に、ポリアミドのハードセグメントと、ポリエーテル又はポリエステルのソフトセグメントとから構成され、室温でゴム弾性を示すものを意味する。中でも、耐加水分解性の観点からは、ポリアミドのハードセグメントと、ポリエーテルのソフトセグメントとから構成されるポリアミド系熱可塑性エラストマーが好ましい。
ポリアミド系熱可塑性樹脂とは、一般に、分子鎖にポリアミド結合を有する熱可塑性樹脂を意味し、ナイロン6、ナイロン66、ナイロン11、ナイロン12などが例として挙げられる。これらは、単独又は2種以上を組み合わせて用いることができる。
Examples of the polyamide resin include polyamide-based thermoplastic elastomers and polyamide-based thermoplastic resins.
The polyamide-based thermoplastic elastomer generally means a material composed of a polyamide hard segment and a polyether or polyester soft segment and exhibiting rubber elasticity at room temperature. Among these, from the viewpoint of hydrolysis resistance, a polyamide-based thermoplastic elastomer composed of a polyamide hard segment and a polyether soft segment is preferable.
The polyamide-based thermoplastic resin generally means a thermoplastic resin having a polyamide bond in a molecular chain, and examples thereof include nylon 6, nylon 66,
第1の樹脂成分と第2の樹脂成分との質量比は、90:10~70:30である。第2の樹脂成分の質量比が低すぎると、第2の樹脂成分を配合することによる効果(特に、樹脂被覆層2における安定した摩擦係数)が得られない。逆に、第2の樹脂成分の質量比が高すぎると、第2の樹脂成分の特性が支配的になり、樹脂組成物の成形体から構成される樹脂被覆層2が硬くなりすぎてロープの柔軟性が損なわれたり、樹脂被覆層2の耐久性が低下する。その結果、このロープをエレベータ装置に用いて駆動させると、消費電力が増加したり、繰り返し屈曲したときの耐久性が悪くなるなどの問題が生じる。
The mass ratio of the first resin component and the second resin component is 90:10 to 70:30. When the mass ratio of the second resin component is too low, an effect (particularly, a stable friction coefficient in the resin coating layer 2) obtained by blending the second resin component cannot be obtained. On the contrary, if the mass ratio of the second resin component is too high, the characteristics of the second resin component become dominant, and the
樹脂被覆層2を与える樹脂組成物は、公知の手段を用いて上記の成分を混合することによって調製することができる。この樹脂組成物は、押出成形や射出成形などの公知の成形手段を用い、ロープ本体1の外周を覆うように成形することによって、樹脂被覆層2とすることができる。また、樹脂組成物の成形物の物性を安定させるために、加熱処理を施してもよい。加熱処理の条件は、使用する樹脂組成物にあわせて適宜調整すればよく、特に限定されない。
The resin composition that gives the
樹脂被覆層2のガラス転移温度は高くなるほど、摩擦係数の滑り速度依存性が小さくなる一方、樹脂被覆層2の弾性率が高くなる傾向にある。そのため、ガラス転移温度が高い樹脂被覆層2を形成したロープをエレベータ装置に用いた場合、ロープの柔軟性が損なわれたり、樹脂被覆層2のガラス転移温度よりも高い環境下でロープが繰り返し曲げられると、応力によって樹脂被覆層2の割れなどの疲労破壊が生じ易くなる傾向にある。そのため、粘弾性スペクトルの損失弾性率E”のピーク温度により規定される樹脂被覆層2のガラス転移温度を、前記ピークが1つのみ存在する場合は、好ましくは-20℃以下、より好ましくは-25℃以下とすることが望ましい。また、前記ピーク温度が2つ存在する場合は、樹脂被覆層2に含まれる第1の樹脂成分のガラス転移温度を好ましくは-20℃以下、より好ましくは-25℃以下とすることが望ましい。
The higher the glass transition temperature of the
また、樹脂被覆層2のJIS A硬度(JIS K7215で規定されるタイプAデュロメータによる硬さ)は、98を超えると、ロープの柔軟性が損なわれ、これをエレベータ装置に適用して駆動させた際に消費電力が増加する傾向にある。逆に、樹脂被覆層2のJIS A硬度が、85未満であると、エレベータ用ロープとして繰り返し屈曲させたときの耐久性が悪くなる傾向にある。そのため、樹脂被覆層2のJIS A硬度は、好ましくは85以上98以下とすることが望ましい。
Further, when the JIS A hardness of the resin coating layer 2 (hardness according to the type A durometer defined in JIS K7215) exceeds 98, the flexibility of the rope is impaired, and this is applied to an elevator apparatus and driven. In some cases, power consumption tends to increase. Conversely, if the JIS A hardness of the
エレベータ用ロープにおいて、ロープ本体1に対する樹脂被覆層2の密着性を向上させる観点から、ロープ本体1に接着剤を予め塗布した後に樹脂被覆層2を形成してもよい。接着剤としては、金属及びポリウレタン用接着剤であれば特に限定されず、例えば、ケムロック(登録商標)218(ロード・ファー・イースト・インコーポレイテッド製)が挙げられる。
In the elevator rope, from the viewpoint of improving the adhesion of the
以上のような特徴を有するエレベータ用ロープは、温度や滑り速度に依存せずに安定した摩擦係数を有する樹脂材料でロープを被覆しているため、エレベータ装置に用いた場合、乗りかごの静止状態の維持に必要となる微小な滑り速度域から通常運転時の滑り速度に至る広範囲な滑り速度において乗りかごを安定して制動させることができる。 The elevator rope having the above characteristics is covered with a resin material having a stable coefficient of friction without depending on temperature and sliding speed. Therefore, when used in an elevator system, the elevator car is in a stationary state. The car can be braked stably in a wide range of sliding speeds ranging from a minute sliding speed range necessary for maintaining the vehicle to a sliding speed during normal operation.
以下、実施例を示して本発明を具体的に説明するが、本発明は下記の実施例に限定されるものではない。
(実施例1)
ポリテトラメチレングリコール、4,4’-ジフェニルメタンジイソシアネート及び1,4-ブタンジオールを反応させてなるポリエーテル系熱可塑性ポリウレタンエラストマー(JIS A硬度95、ガラス転移温度-30℃)のペレットと、ポリヘキサメチレンカーボネートジオール、4,4’-ジフェニルメタンジイソシアネート及び1,4-ブタンジオールを反応させてなるポリカーボネート系熱可塑性ポリウレタンエラストマー(JIS A硬度95、ガラス転移温度5℃)のペレットとを90:10の質量比で混合して樹脂組成物を得た。
次に、この樹脂組成物を押出成形機に供給し、ロープ本体の外周を覆うように押出成形を行い、ロープ本体の外周に樹脂被覆層を成形した。ここで、ロープ本体には、国際公開第2003/050348号に記載されているような複数の鋼製素線を撚り合わせて形成されるストランドを用い、樹脂被覆層の形成前に、ケムロック(登録商標)218(ロード・ファー・イースト・インコーポレイテッド製)をロープ本体に予め塗布して乾燥させた。
次に、樹脂被覆層の物性を安定させるために、このロープを100℃で2時間加熱し、直径12mmのエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトルを測定したところ(この測定において、測定モードは曲げモード、測定周波数は10Hz、昇温速度は5℃/分とした。以下の実施例及び比較例においても同じ測定条件とした。)、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-30℃であった。また、このエレベータ用ロープの樹脂被覆層についてJIS A硬度を測定したところ、JIS A硬度は95であった。
EXAMPLES Hereinafter, although an Example is shown and this invention is demonstrated concretely, this invention is not limited to the following Example.
Example 1
Polyether methylene glycol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol reacted polyether thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature −30 ° C.) pellets, Mass of 90:10 with pellets of polycarbonate-based thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature 5 ° C.) obtained by reacting methylene carbonate diol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol The resin composition was obtained by mixing at a ratio.
Next, this resin composition was supplied to an extrusion molding machine, extrusion was performed so as to cover the outer periphery of the rope body, and a resin coating layer was formed on the outer periphery of the rope body. Here, the rope body uses a strand formed by twisting a plurality of steel strands as described in International Publication No. 2003/050348, and before the formation of the resin coating layer, Chemlock (registered) (Trademark) 218 (manufactured by Road Far East Incorporated) was previously applied to the rope body and dried.
Next, in order to stabilize the physical properties of the resin coating layer, this rope was heated at 100 ° C. for 2 hours to obtain an elevator rope having a diameter of 12 mm. When a viscoelastic spectrum was measured for the resin coating layer of this elevator rope (in this measurement, the measurement mode was a bending mode, the measurement frequency was 10 Hz, and the temperature rising rate was 5 ° C./min. Examples and Comparative Examples below) The same measurement conditions were also used in FIG. 2), and there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was −30 ° C. Also, for this elevator When the JIS A hardness of the resin coating layer of the rope was measured, the JIS A hardness was 95.
(実施例2)
ポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ポリカーボネート系熱可塑性ポリウレタンエラストマーのペレットとの質量比を80:20にしたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-28℃、JIS A硬度は95であった。
(Example 2)
An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether thermoplastic polyurethane elastomer pellets to the polycarbonate thermoplastic polyurethane elastomer pellets was 80:20. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 28 ° C. and 95.
(実施例3)
ポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ポリカーボネート系熱可塑性ポリウレタンエラストマーのペレットとの質量比を70:30にしたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-25℃、JIS A硬度は95であった。
(Example 3)
An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether-based thermoplastic polyurethane elastomer pellets to the polycarbonate-based thermoplastic polyurethane elastomer pellets was set to 70:30. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 25 ° C. and 95.
(実施例4)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、両末端カルビニール変性シロキサン、ポリテトラメチレングリコール、4,4’-ジフェニルメタンジイソシアネート及び1,4-ブタンジオールを反応させてなるシリコーン系熱可塑性ポリウレタンエラストマー(JIS A硬度95、ガラス転移温度-50℃)のペレットとを80:20の質量比で混合して得られた樹脂組成物を用いたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-32℃、JIS A硬度は95であった。
(Example 4)
Silicone system obtained by reacting the pellets of the polyether-based thermoplastic polyurethane elastomer used in Example 1 with both terminal carbovinyl-modified siloxane, polytetramethylene glycol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol Example 1 was used except that a resin composition obtained by mixing pellets of thermoplastic polyurethane elastomer (JIS A hardness 95, glass transition temperature −50 ° C.) at a mass ratio of 80:20 was used. Thus, an elevator rope was obtained. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 32 ° C. and 95.
(実施例5)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ナイロン6(ガラス転移温度50℃)のペレットとを80:20の質量比で混合して得られた樹脂組成物を用いたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが2つ存在し、第1の樹脂成分であるポリエーテル系熱可塑性ポリウレタンエラストマーのガラス転移温度に相当するそのピーク温度は-28℃、JIS A硬度は97であった。
(Example 5)
Using the resin composition obtained by mixing the pellets of the polyether-based thermoplastic polyurethane elastomer used in Example 1 and the pellets of nylon 6 (
(実施例6)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ナイロン66(ガラス転移温度55℃)のペレットとを80:20の質量比で混合して得られた樹脂組成物を用いたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが2つ存在し、第1の樹脂成分であるポリエーテル系熱可塑性ポリウレタンエラストマーのガラス転移温度に相当するそのピーク温度は-30℃、JIS A硬度は98であった。
(Example 6)
Use of a resin composition obtained by mixing the polyether thermoplastic polyurethane elastomer pellets used in Example 1 and nylon 66 (glass transition temperature 55 ° C.) pellets in a mass ratio of 80:20. Except for the above, an elevator rope was obtained in the same manner as in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there were two peaks in the loss elastic modulus E ″ of the viscoelastic spectrum, and the polyether-based heat which is the first resin component The plastic polyurethane elastomer had a peak temperature corresponding to the glass transition temperature of −30 ° C. and a JIS A hardness of 98.
(実施例7)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ナイロン12(ガラス転移温度40℃)のペレットとを80:20の質量比で混合して得られた樹脂組成物を用いたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが2つ存在し、第1の樹脂成分であるポリエーテル系熱可塑性ポリウレタンエラストマーのガラス転移温度に相当するそのピーク温度は-30℃、JIS A硬度は97であった。
(Example 7)
Use of a resin composition obtained by mixing the polyether thermoplastic polyurethane elastomer pellets used in Example 1 and nylon 12 (glass transition temperature 40 ° C.) pellets at a mass ratio of 80:20. Except for the above, an elevator rope was obtained in the same manner as in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there were two peaks in the loss elastic modulus E ″ of the viscoelastic spectrum, and the polyether-based heat which is the first resin component The peak temperature corresponding to the glass transition temperature of the plastic polyurethane elastomer was −30 ° C., and the JIS A hardness was 97.
(比較例1)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーのみを用いて樹脂被覆層を形成したこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-30℃、JIS A硬度は95であった。
(Comparative Example 1)
An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the polyether-based thermoplastic polyurethane elastomer used in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 30 ° C. and 95.
(比較例2)
実施例1で使用したポリカーボネート系熱可塑性ポリウレタンエラストマーのみを用いて樹脂被覆層を形成したこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は5℃、JIS A硬度は95であった。
(Comparative Example 2)
An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the polycarbonate-based thermoplastic polyurethane elastomer used in Example 1. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was 5 C. and JIS A hardness was 95.
(比較例3)
実施例4で使用したシリコーン系熱可塑性ポリウレタンエラストマーのみを用いて樹脂被覆層を形成したこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-50℃、JIS A硬度は95であった。
(Comparative Example 3)
An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the silicone-based thermoplastic polyurethane elastomer used in Example 4. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 50 ° C. and 95.
(比較例4)
実施例7で使用したナイロン12のみを用いて樹脂被覆層を形成したこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は40℃、JIS A硬度は100であった。
(Comparative Example 4)
An elevator rope was obtained in the same manner as in Example 1 except that the resin coating layer was formed using only the nylon 12 used in Example 7. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was 40. C. and JIS A hardness were 100.
(比較例5)
ポリエーテル系熱可塑性ポリウレタンエラストマーのペレットと、ポリカーボネート系熱可塑性ポリウレタンエラストマーのペレットとの質量比を60:40にしたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-15℃、JIS A硬度は95であった。
(Comparative Example 5)
An elevator rope was obtained in the same manner as in Example 1 except that the mass ratio of the polyether thermoplastic polyurethane elastomer pellets to the polycarbonate thermoplastic polyurethane elastomer pellets was 60:40. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 15 ° C. and 95.
(比較例6)
実施例1で使用したポリエーテル系熱可塑性ポリウレタンエラストマーと、ポリカプロラクトンジオールと4,4’-ジフェニルメタンジイソシアネートと1,4-ブタンジオールを反応させてなるポリエステル系熱可塑性ポリウレタンエラストマー(JIS D硬度60、ガラス転移温度-20℃)のペレットとを80:20の質量比で混合して得られた樹脂組成物を用いたこと以外は、実施例1と同様にしてエレベータ用ロープを得た。このエレベータ用ロープの樹脂被覆層について粘弾性スペクトル及びJIS A硬度を測定したところ、粘弾性スペクトルの損失弾性率E”にはピークが1つ存在し、ガラス転移温度に相当するそのピーク温度は-28℃、JIS A硬度は97であった。
(Comparative Example 6)
Polyether thermoplastic polyurethane elastomer used in Example 1, polyester thermoplastic polyurethane elastomer (JIS D hardness 60, obtained by reacting polycaprolactone diol, 4,4′-diphenylmethane diisocyanate and 1,4-butanediol) An elevator rope was obtained in the same manner as in Example 1 except that a resin composition obtained by mixing pellets having a glass transition temperature of −20 ° C. at a mass ratio of 80:20 was used. When the viscoelastic spectrum and JIS A hardness of the resin coating layer of this elevator rope were measured, there was one peak in the loss elastic modulus E ″ of the viscoelastic spectrum, and the peak temperature corresponding to the glass transition temperature was − The JIS A hardness was 28 ° C. and 97.
上記の実施例及び比較例で得られたエレベータ用ロープについて摩擦係数の評価を行った。なお、比較例4及び5のエレベータ用ロープについては、樹脂被覆層が硬く、ロープとして繰り返し屈曲可能な柔軟性を有するものが得られなかったため、本評価は行わなかった。
摩擦係数の評価は、微小な滑り速度及び通常運転滑り速度の両方に対して行った。この評価を行うためのシステム構成図を図4に示す。図4に示すように、実施例及び比較例で得られたエレベータ用ロープ10をシーブ11に対して180度巻き付け、その一端を錘12に接続し、他端を地面13に固定した。そして、錘12側のロープ張力(T1)を測定するため、エレベータ用ロープ10と錘12との連結部付近にロードセル14を設けた。同様に、地面13側のロープ張力(T2)を測定するため、エレベータ用ロープ10と地面13との連結部付近にロードセル14を設けた。
The coefficient of friction of the elevator ropes obtained in the above examples and comparative examples was evaluated. For the elevator ropes of Comparative Examples 4 and 5, this evaluation was not performed because the resin coating layer was hard and a rope having flexibility that could be repeatedly bent was not obtained.
The coefficient of friction was evaluated for both a small slip speed and a normal driving slip speed. FIG. 4 shows a system configuration diagram for performing this evaluation. As shown in FIG. 4, the
このシステムにおいて、シーブ11を所定の速度で時計回りに回転させると、エレベータ用ロープ10とシーブ11との間に生じる摩擦力の分だけ、地面13側のロープ張力(T2)が低下し、錘12側のロープ張力(T1)との間で張力差が発生する。この時のロープ張力(T1及びT2)をロードセル14によって測定し、下記の一般式に代入することでエレベータ用ロープ10とシーブ11との間の摩擦係数を求めた。なお、ロープ張力(T1及びT2)の測定は、微小な滑り速度の場合を1×10-5mm/秒、通常運転滑り速度の場合を0.01mm/秒、及び1mm/秒と定義し、これらの速度でシーブ11を時計回りに回転させて実施した。また、この測定の際の温度は25℃とした。
In this system, when the
上記式中、θはロープ巻き付け角(すなわち、180度)、K2はシーブ溝の形状で決まる係数(すなわち、1.19)である。
上記式で得られた摩擦係数の結果について、滑り速度1mm/秒の場合の摩擦係数を100とし、この摩擦係数に対して滑り速度0.01mm/秒、及び1×10-5mm/秒の場合の摩擦係数を相対値で表した結果を表1に示す。
In the above formula, θ is a rope winding angle (ie, 180 degrees), and K 2 is a coefficient (ie, 1.19) determined by the shape of the sheave groove.
With respect to the result of the friction coefficient obtained by the above formula, the friction coefficient when the sliding speed is 1 mm / second is set to 100, and the sliding speed is 0.01 mm / second and 1 × 10 −5 mm / second with respect to this friction coefficient. Table 1 shows the results of relative friction coefficient values.
表1の結果からわかるように、実施例及び比較例で得られたエレベータ用ロープの摩擦係数は、滑り速度が小さくなるにつれて低下する傾向を示した。しかし、実施例で得られたエレベータ用ロープでは、滑り速度1×10-5mm/秒の場合の摩擦係数を、1mm/秒の場合の摩擦係数の75%以上に維持することができ、摩擦係数の変動が少なかった。これに対して比較例で得られたエレベータ用ロープでは、滑り速度1×10-5mm/秒の場合の摩擦係数が、1mm/秒の場合の摩擦係数の45%以下にまで低下し、摩擦係数の変動が大きかった。
また、実施例1~3及び比較例5の結果からわかるように、ポリカーボネート系熱可塑性ポリウレタンエラストマーの比率が高くなるほど摩擦係数の変動が小さくなるが、ポリエーテル系熱可塑性ポリウレタンエラストマーに対するポリカーボネート系熱可塑性ポリウレタンエラストマーの質量比が高すぎると、エレベータ用ロープの被覆樹脂層が硬くなり過ぎてしまい、ロープとして繰り返し屈曲可能な柔軟性を有するものが得られなくなった。
As can be seen from the results in Table 1, the coefficient of friction of the elevator ropes obtained in the examples and comparative examples showed a tendency to decrease as the sliding speed decreased. However, in the elevator rope obtained in the example, the friction coefficient when the sliding speed is 1 × 10 −5 mm / second can be maintained at 75% or more of the friction coefficient when the sliding speed is 1 mm / second. There was little variation in the coefficient. On the other hand, in the elevator rope obtained in the comparative example, the friction coefficient when the sliding speed is 1 × 10 −5 mm / sec is reduced to 45% or less of the friction coefficient when the sliding speed is 1 mm / sec. The coefficient variation was large.
Further, as can be seen from the results of Examples 1 to 3 and Comparative Example 5, the higher the ratio of the polycarbonate-based thermoplastic polyurethane elastomer, the smaller the coefficient of friction decreases, but the polycarbonate-based thermoplastic relative to the polyether-based thermoplastic polyurethane elastomer. When the mass ratio of the polyurethane elastomer is too high, the coating resin layer of the elevator rope becomes too hard, and it becomes impossible to obtain a rope having flexibility that can be bent repeatedly.
以上の結果からわかるように、本発明によれば、温度や滑り速度に依存せずに安定した摩擦係数を有する樹脂材料でロープを被覆することにより、乗りかごの静止状態の維持に必要となる微小な滑り速度域から通常運転時の滑り速度に至る広範囲な滑り速度において乗りかごを安定して制動させ得るエレベータ用ロープ及びエレベータ装置を提供することができる。 As can be seen from the above results, according to the present invention, it is necessary to maintain the stationary state of the car by covering the rope with a resin material having a stable coefficient of friction without depending on temperature and sliding speed. It is possible to provide an elevator rope and an elevator apparatus that can stably brake a car in a wide range of sliding speeds ranging from a minute sliding speed range to a sliding speed during normal operation.
Claims (5)
前記樹脂被覆層は、第1の樹脂成分と第2の樹脂成分とを90:10~70:30の質量比で含み、且つ第1の樹脂成分と第2の樹脂成分とのガラス転移温度の差が20℃以上である樹脂組成物の成形体から構成されることを特徴とするエレベータ用ロープ。 An elevator rope comprising a rope body and a resin coating layer covering the outer periphery of the rope body,
The resin coating layer includes a first resin component and a second resin component in a mass ratio of 90:10 to 70:30, and has a glass transition temperature between the first resin component and the second resin component. An elevator rope comprising a molded body of a resin composition having a difference of 20 ° C. or more.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020127014276A KR101329386B1 (en) | 2009-12-02 | 2009-12-02 | Rope for elevators, and elevator device |
| EP09851847.5A EP2508459B1 (en) | 2009-12-02 | 2009-12-02 | Rope for elevators, and elevator device |
| JP2011544146A JP5295386B2 (en) | 2009-12-02 | 2009-12-02 | Elevator rope and elevator equipment |
| CN200980162684.2A CN102666344B (en) | 2009-12-02 | 2009-12-02 | Elevator ropes and elevator gear |
| PCT/JP2009/070233 WO2011067839A1 (en) | 2009-12-02 | 2009-12-02 | Rope for elevators, and elevator device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2009/070233 WO2011067839A1 (en) | 2009-12-02 | 2009-12-02 | Rope for elevators, and elevator device |
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| WO2011067839A1 true WO2011067839A1 (en) | 2011-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2009/070233 Ceased WO2011067839A1 (en) | 2009-12-02 | 2009-12-02 | Rope for elevators, and elevator device |
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|---|---|
| EP (1) | EP2508459B1 (en) |
| JP (1) | JP5295386B2 (en) |
| KR (1) | KR101329386B1 (en) |
| CN (1) | CN102666344B (en) |
| WO (1) | WO2011067839A1 (en) |
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| JP2017191879A (en) * | 2016-04-14 | 2017-10-19 | 株式会社小糸製作所 | Light emitting module |
| US20250369181A1 (en) * | 2024-06-03 | 2025-12-04 | Otis Elevator Company | Elevator suspension member with protective material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101384428B1 (en) * | 2010-09-09 | 2014-04-10 | 미쓰비시덴키 가부시키가이샤 | Rope for elevator |
| US11485611B2 (en) | 2016-07-19 | 2022-11-01 | Bekaert Advanced Cords Aalter Nv | Elevator tension member with a hard thermoplastic polyurethane elastomer jacket |
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| JP2008530342A (en) * | 2005-02-17 | 2008-08-07 | ゼネラル・エレクトリック・カンパニイ | Poly (arylene ether) compositions and articles |
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| JP4096879B2 (en) | 2001-09-12 | 2008-06-04 | 株式会社日立製作所 | Elevator rope |
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| JP4374293B2 (en) * | 2004-07-15 | 2009-12-02 | 株式会社日立製作所 | Wire rope and wire rope deterioration detection method |
| CN1936137A (en) * | 2006-08-18 | 2007-03-28 | 上海兰度科技有限公司 | Nano fiber coated linear composite material and its preparing method |
| JP5281883B2 (en) * | 2008-03-07 | 2013-09-04 | 株式会社日立製作所 | Elevator rope and elevator belt |
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- 2009-12-02 JP JP2011544146A patent/JP5295386B2/en active Active
- 2009-12-02 CN CN200980162684.2A patent/CN102666344B/en active Active
- 2009-12-02 KR KR1020127014276A patent/KR101329386B1/en active Active
- 2009-12-02 WO PCT/JP2009/070233 patent/WO2011067839A1/en not_active Ceased
- 2009-12-02 EP EP09851847.5A patent/EP2508459B1/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2017191879A (en) * | 2016-04-14 | 2017-10-19 | 株式会社小糸製作所 | Light emitting module |
| US20250369181A1 (en) * | 2024-06-03 | 2025-12-04 | Otis Elevator Company | Elevator suspension member with protective material |
| EP4660119A1 (en) * | 2024-06-03 | 2025-12-10 | Otis Elevator Company | Elevator suspension member with protective material |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2508459A1 (en) | 2012-10-10 |
| JP5295386B2 (en) | 2013-09-18 |
| EP2508459B1 (en) | 2015-09-30 |
| JPWO2011067839A1 (en) | 2013-04-18 |
| KR101329386B1 (en) | 2013-11-14 |
| KR20120088812A (en) | 2012-08-08 |
| EP2508459A4 (en) | 2014-12-17 |
| CN102666344B (en) | 2014-11-05 |
| CN102666344A (en) | 2012-09-12 |
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