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WO2011048846A1 - Torque sensor - Google Patents

Torque sensor Download PDF

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Publication number
WO2011048846A1
WO2011048846A1 PCT/JP2010/060520 JP2010060520W WO2011048846A1 WO 2011048846 A1 WO2011048846 A1 WO 2011048846A1 JP 2010060520 W JP2010060520 W JP 2010060520W WO 2011048846 A1 WO2011048846 A1 WO 2011048846A1
Authority
WO
WIPO (PCT)
Prior art keywords
shaft
yokes
portions
ring portion
yoke
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2010/060520
Other languages
French (fr)
Japanese (ja)
Inventor
賢次郎 松本
敏宏 米田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Minebea AccessSolutions Inc
Original Assignee
Honda Lock Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Lock Manufacturing Co Ltd filed Critical Honda Lock Manufacturing Co Ltd
Publication of WO2011048846A1 publication Critical patent/WO2011048846A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/22Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers
    • G01L5/221Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers to steering wheels, e.g. for power assisted steering
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/02Rotary-transmission dynamometers
    • G01L3/04Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
    • G01L3/10Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating
    • G01L3/101Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving magnetic or electromagnetic means
    • G01L3/104Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving magnetic or electromagnetic means involving permanent magnets

Definitions

  • the present invention relates to a torque sensor that detects torsion between a first shaft and a second shaft that are coaxially connected via a torsion bar.
  • a ring-shaped multipolar permanent magnet is fixed to the first shaft connected to the second shaft by a torsion bar, and a pair of rotating yokes each having a claw portion facing the permanent magnet are fixed to the second shaft.
  • a torque sensor configured as described above is known from Patent Document 1.
  • the present invention has been made in view of such circumstances, and an object of the present invention is to provide a torque sensor capable of reducing the magnetization cost and suppressing the influence of magnetic force variation between magnetic poles.
  • the present invention provides a torque sensor that detects torsion between a first shaft and a second shaft that are coaxially connected via a torsion bar, and includes a first ring portion and a first ring portion.
  • a first rotating yoke that has a plurality of first claw portions that extend in the axial direction and are connected to a plurality of locations at equal intervals in the circumferential direction, and is fixed to the first shaft;
  • a second ring portion that is formed in a large diameter and coaxially surrounds the first ring portion, and a plurality of first rings that extend in the axial direction and are connected to a plurality of locations at equal intervals in the circumferential direction of the second ring portion.
  • a second rotating yoke having a plurality of second claw portions disposed between the claw portions and fixed to the first shaft, and radially magnetized so that the inner peripheral side and the outer peripheral side have different poles from each other
  • a ring-shaped permanent magnet fixedly disposed between the first and second ring portions;
  • a plurality of third claw portions that are connected to a plurality of locations at equal intervals in the circumferential direction of the first ring portion and the third ring portion, and are fixed to the second shaft with a plurality of third claw portions facing the first and second claw portions.
  • the first and second magnetism collecting yokes Provided between the first and second magnetism collecting yokes, the first and second magnetism collecting yokes arranged at fixed positions facing the third and fourth ring portions, respectively.
  • a first feature is that a magnetic detection element is provided.
  • the present invention provides a sensor housing made of synthetic resin that is disposed at a fixed position so as to cover the first to fourth rotating yokes, the permanent magnets, the first and second magnetic flux collecting yokes. Further, the second feature is that the permanent magnet and both the magnetic flux collecting yokes are insert-coupled.
  • the first and second rotating yokes, and a first holder made of synthetic resin in which a part of the first and second rotating yokes are insert-coupled A first shaft-side rotary yoke body fixed to the first shaft, and a third and fourth rotary yoke, and a second holder made of synthetic resin in which a part of the third and fourth rotary yokes are insert-bonded.
  • a third feature is that the second shaft side rotary yoke body provided is fixed to the second shaft.
  • the Hall IC 22 of the embodiment corresponds to the magnetic detection element of the present invention.
  • the inner circumferential side and the outer circumferential side are different from each other between the first ring portion of the first rotating yoke and the second ring portion of the second rotating yoke fixed to the first shaft. Since the ring-shaped permanent magnets are fixedly arranged, the first and second claw portions of the first and second rotary yokes have different magnetic poles. On the other hand, the third claw portion of the third rotating yoke fixed to the second shaft and the fourth claw portion of the fourth rotating yoke are opposed to the first and second claw portions, and the third and fourth rotating yokes.
  • the magnetic detection element is provided between a pair of magnetism collecting yokes fixedly arranged corresponding to the third and fourth ring portions individually, if a twist occurs between the first axis and the second axis, The relative position in the circumferential direction between the second claw portion and the third and fourth claw portions changes to change the magnetic flux between the first and second magnetic flux collecting yokes. A twist between the shafts is detected.
  • the ring-shaped permanent magnet is magnetized in the radial direction, the magnetizing cost can be reduced, and the influence of the magnetic force variation between the magnetic poles can be reduced.
  • the sensor output when adjusting the variation in magnetic force by changing the sensor setting (e.g., neutral position output), the sensor output can be adjusted only with a torque sensor incorporating a permanent magnet and a magnetic detection element. Therefore, it is possible to reduce the number of steps for assembling the intermediate portion of the steering shaft in the electric power steering apparatus.
  • the sensor setting e.g., neutral position output
  • the first shaft side including the first and second rotating yokes and the first holder made of synthetic resin in which a part of the first and second rotating yokes are insert-bonded.
  • FIG. 1 is a longitudinal sectional view of the torque sensor.
  • FIG. 2 is an exploded vertical sectional view of the torque sensor.
  • FIG. 3 is an exploded perspective view of the first rotating yoke, the second rotating yoke, the permanent magnet, the third rotating yoke, the fourth rotating yoke, the first magnetic collecting yoke, and the second magnetic collecting yoke.
  • FIG. 4 is a perspective view of the first shaft-side rotating yoke body fixed to the first shaft and the second shaft-side rotating yoke body fixed to the second shaft.
  • FIG. 5 is a perspective view of the first shaft-side rotating yoke body.
  • FIG. 5 is a perspective view of the first shaft-side rotating yoke body.
  • FIG. 6 is a view taken in the direction of arrow 6 in FIG.
  • FIG. 7 is an enlarged sectional view taken along line 7-7 of FIG. 2 in a state where the torsion bar is omitted.
  • FIG. 8 is an exploded perspective view of the first magnetism collecting yoke, the second magnetism collecting yoke, the Hall IC, the third holder, and the terminals.
  • FIG. 9 is an overall perspective view of the torque sensor.
  • FIG. 10 is a diagram showing changes in the relative positions of the first to fourth claw portions.
  • the intermediate portion of the steering shaft is configured in accordance with the present invention so as to detect the twist between the first shaft 11 and the second shaft 12 connected by the torsion bar 13.
  • a torque sensor is provided.
  • the torque sensor includes a first ring portion 15a and a second ring portion 16a, and first and second rotary yokes 15 and 16 fixed to the first shaft 11, and first and second ring portions 15a and 15a.
  • a ring-shaped permanent magnet 17 fixedly disposed between 16a, and third and fourth rotating yokes 18, 19 having a third ring portion 18a and a fourth ring portion 19a, respectively, and fixed to the second shaft 12.
  • a pair of magnetic flux collecting yokes 20 and 21 disposed at fixed positions facing the third and fourth ring portions 18a and 19a, respectively, and a Hall IC 22 which is a magnetic detection element provided between the magnetic flux collecting yokes 20 and 21. ... And.
  • the first rotating yoke 15 includes a first ring portion 15a and a plurality of portions extending in the axial direction, for example, six portions that are provided at equal intervals in the circumferential direction of the first ring portion 15a. .., And six first claw portions 15b, 15b,... Are integrally formed, and the second rotary yoke 16 is formed with a diameter larger than that of the first ring portion 15a and coaxially surrounds the first ring portion 15a.
  • the first claw portions 15b, 15b ... and the second claw portions 16b, 16b ... have their claw portions 15b, 15b ...; 16b, 16b ... centered on the axis of the first shaft 11.
  • the first and second rotary yokes 15 and 16 the cylindrical first collar 23 fixed to the first shaft 11 by press-fitting or the like, the first rotary yoke 15,
  • the first holder 24 made of synthetic resin in which a part of the second rotating yoke 16 and the first collar 23 are insert-coupled constitutes a first shaft-side rotating yoke body 25.
  • the first holder 24 covers the lower outer periphery of the first collar 23 and connects the first ring portion 15 a of the first rotating yoke 15 and the first collar 23 that are disposed below the first collar 23 with a space therebetween. Downward from the first annular portion 24a so as to fill the axially extending grooves 36 provided at a plurality of, for example, three locations, spaced at equal intervals in the circumferential direction of the outer surface of the first ring portion 15a. And a plurality of, for example, three connecting portions 24b extending to the lower portion of the second rotating yoke 16 and the lower portions of the second ring portion 16a and the first ring portion 15a.
  • the portion of the outer periphery of the first ring portion 15a of the first rotating yoke 15 excluding the connecting portion 24b ... while being held by the first holder 24 is the second ring portion 16a side of the second rotating yoke 16.
  • 16b, 16b are exposed to the first ring portion 15a and the entire inner circumference of the second ring portion 16a of the second rotary yoke 16 is exposed.
  • the outer surface of... Faces outward along the same virtual circle centered on the axis of the first shaft 11.
  • the permanent magnet 17 is formed in a ring shape by being magnetized in the radial direction so that the inner peripheral side and the outer peripheral side are different from each other, and is fixedly disposed between the first and second ring portions 15a, 16a.
  • the inner periphery of the permanent magnet 17 facing the outer periphery of the first ring portion 15a in the first rotating yoke 15 is magnetized, for example, to the N pole, whereas the second ring portion 16a in the second rotating yoke 16 is The outer periphery of the permanent magnet 17 facing the inner periphery is magnetized, for example, to an S pole.
  • the third rotating yoke 18 includes a third ring portion 18a and a plurality of, for example, six third claw portions 18b provided continuously at a plurality of locations, for example, six locations at equal intervals in the circumferential direction of the third ring portion 18a. 18b ..., and the fourth rotating yoke 19 includes a fourth ring portion 19a and a plurality of, for example, a plurality of, for example, six portions provided at equal intervals in the circumferential direction of the fourth ring portion 19a. It has six 4th nail
  • the third ring portion 18a and the fourth ring portion 19a are formed to have the same diameter and are disposed at positions shifted from each other in the axial direction of the second axis, and the third claw portions 18b, 18b,.
  • the claw portions 19b, 19b... Are formed so as to extend in the axial direction so that the claw portions 18b, 18b... 19b, 19b.
  • the first and second rotating yokes 19 have the third and fourth claw portions 18b, 18b... 19b, 19b... With their inner surfaces along the same virtual circle centered on the axis of the second shaft 12.
  • the first and second claw portions 15b, 15b ...; 16b, 16b ... are arranged so as to face the outer sides in the radial direction.
  • the second holder 27 covers the upper outer periphery of the second collar 26 and connects the fourth ring portion 19 a of the fourth rotating yoke 19 and the second collar 26 disposed above the second collar 26 with a space therebetween.
  • the second annular portion 27a and the third and fourth ring portions 18a, 19a located at positions separated from each other in the upper axial direction of the second collar 26 are connected to each other and the third and fourth claw portions 18b, 18b,. 19b, 19b...
  • the inner surfaces of the third and fourth claw portions 18b, 18b... 19b, 19b... At 18 and 19 are flush with the inner peripheral surface of the second cylindrical portion 27b of the second holder 27.
  • the first and second magnetic collecting yokes 20, 21 are arc portions 20 a, 21 a formed in an arc shape centering on the axis of the second shaft 12, and arc portions 20 a, 21 a.
  • the magnetic flux collecting portions 20b, 20b; 21b, 21b projecting outward in the radial direction from the central portion in the circumferential direction are integrally formed, and are formed in the same shape.
  • the rotating yoke 18 is arranged so as to oppose the outer periphery of the third ring portion 18a and the inner periphery of the arc portion 21a is arranged to oppose the outer periphery of the fourth ring portion 19a in the fourth rotating yoke 19, and both the magnetism collecting portions 20b, 21b. ; Hall ICs 22 and 22 are provided between 20b and 21b.
  • the magnetism collecting portions 20b, 20b; 21b, 21b are projected at two locations spaced apart in the circumferential direction of the arc portions 20a, 21a in the first and second magnetism collecting yokes 20, 21, and two pairs forming a pair
  • the Hall ICs 22 and 22 are provided between the magnetism collecting portions 20b and 21b; 20b and 21b, respectively, and when one Hall IC 22 fails, the other Hall IC 22 can detect.
  • first to fourth rotating yokes 15, 16, 18, 19, permanent magnet 17, first and second magnetic collecting yokes 20, 21 are made of synthetic resin and arranged at fixed positions.
  • An annular support projection 17a provided integrally with the permanent magnet 17 and projecting in the axial direction; and outer peripheral sides of the first and second magnetic flux collecting yokes 20 and 21; are insert-coupled to the sensor housing 30.
  • first and second magnetic flux collecting yokes 20, 21 and the magnetic flux collecting portions 20b, 21b of the magnetic flux collecting yokes 20, 21; Hall ICs 22 provided between the magnetic flux collecting portions 20b, 21b; 8 are assembled to an arc-shaped third holder 31 made of synthetic resin, as shown in FIG. 8, and the first and second magnetic flux collecting yokes 20 and 21, the Hall IC 22.
  • the third holder 31 in the assembled state is molded and coupled to the sensor housing 30 when the sensor housing 30 is molded.
  • the sensor housing 30 is integrally formed with a connector portion 30a, and the terminals 32 are arranged in the connector portion 30a.
  • the sensor housing 30 is fixed to a vehicle body (not shown), and cylindrical third collars 37 are inserted and connected to a plurality of, for example, three portions of a flange portion 30a provided integrally with the sensor housing 30.
  • the sensor housing 30 is fixed to the vehicle body side by bolts (not shown) inserted through the third collars 37.
  • the sensor housing 30 to which the first and second magnetism collecting yokes 20 and 21 are insert-coupled includes the first and second ring portions 15a of the first and second rotating yokes 15 and 16 in the first shaft-side rotating yoke body 25.
  • the permanent magnet 17 is arranged between the first shaft 11 side so as to cover the torsion bar 13, the first shaft side rotating yoke body 25 and the second shaft side rotating yoke body 28. Eclipsed.
  • the first ring portion 15a and the plurality of first claw portions extending in the axial direction are provided at a plurality of positions spaced at equal intervals in the circumferential direction of the first ring portion 15a.
  • the first rotating yoke 15 having 15b, 15b...,
  • the second ring portion 16a formed in a larger diameter than the first ring portion 15a and coaxially surrounding the first ring portion 15a and the circumferential direction of the second ring portion 16a
  • Second rotation having a plurality of second claw portions 16b, 16b... Arranged in a plurality of positions at equal intervals and extending in the axial direction and disposed between the plurality of first claw portions 15b, 15b.
  • a ring-shaped permanent magnet 17 is fixed between the first and second ring portions 15a and 16a, with the yoke 16 fixed to the first shaft 11 and radially magnetized so that the inner and outer peripheral sides have different poles.
  • Fixedly placed on the second A plurality of third portions which are continuously provided at a plurality of locations at equal intervals in the circumferential direction of the ring portion 18a and the third ring portion 18a and which are opposed to the first and second claw portions 15b, 15b... 16b, 16b.
  • the third rotating yoke 18 having the claw portions 18b, 18b... A, and the fourth ring portion 19a that is formed to have the same diameter as the third ring portion 18a and is displaced from the third ring portion 18a in the axial direction.
  • the third claw portion 18b is connected to a plurality of locations at equal intervals in the circumferential direction of the fourth ring portion 19a and is opposed to the first and second claw portions 15b, 15b... 16b, 16b.
  • a fourth rotating yoke 19 having a plurality of fourth claw portions 19b, 19b,... Disposed between 18b... Is fixed to the second shaft 12, and faces the third and fourth ring portions 18a, 19a, respectively.
  • Fixed position Hall IC 22 ... are provided between the first and second magnetic flux collecting yokes 20 and 21 are arranged.
  • the first claw portion 15b of the first rotating yoke 15 with the first ring portion 15a opposed to the N pole has many portions that overlap the fourth claw portion 19b of the fourth rotating yoke 19 in the radial direction.
  • the second claw portion 16b of the second rotating yoke 16 with the second ring portion 16a facing the other of the N pole and the S pole (in this embodiment, the S pole) of the permanent magnet 17 is the third rotating yoke 18. There are many portions that overlap the third claw portions 18b in the radial direction.
  • the first claw portion 15b of the first rotary yoke 15 and the second claw portion 16b of the second rotary yoke 16, the third claw portion 18b of the third rotary yoke 18, and the fourth rotary yoke 19 are formed. Change in the circumferential relative position with respect to the fourth claw portions 19b... Changes in the magnetic flux between the first and second magnetic flux collecting yokes 20 and 21, thereby causing the first shaft 11 and the first A twist between the two shafts 12 is detected.
  • the ring-shaped permanent magnet 17 is magnetized in the radial direction, the magnetizing cost can be reduced, and the influence of the magnetic force variation between the magnetic poles can be reduced.
  • the sensor housing 30 made of synthetic resin, which is disposed at a fixed position so as to cover the first to fourth rotating yokes 15, 16, 18, 19, the permanent magnet 17, and the first and second magnetic collecting yokes 20, 21, is permanently attached. Since the magnet 17 and the first and second magnetic collecting yokes 20 and 21 are insert-coupled, when adjusting the variation in magnetic force by changing the sensor setting (e.g. neutral position output), the permanent magnet 17 and the Hall IC 22. Since the sensor output can be adjusted only by the torque sensor with the built-in motor, it is possible to reduce the number of assembling steps to the intermediate portion of the steering shaft in the electric power steering apparatus.
  • the sensor setting e.g. neutral position output
  • first and second rotating yokes 15 and 16 a first holder 24 made of synthetic resin in which a part of the first and second rotating yokes 15 and 16 are insert-bonded, and a first collar 23 are provided.
  • a shaft-side rotating yoke body 25 is fixed to the first shaft 11, and the third and fourth rotating yokes 18, 19 and a part of the third and fourth rotating yokes 18, 19 are insert-bonded and made of synthetic resin. Since the second shaft-side rotary yoke body 28 including the two holders 27 and the second collar 27 is fixed to the second shaft 12, the first shaft-side rotary yoke body 25 and the second shaft-side rotary yoke body 28 are preliminarily attached.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Power Steering Mechanism (AREA)

Abstract

In the provided torque sensor, a ring-shaped permanent magnet (17), the inner surface and outer surface of which are of different polarity from each other, is fixed in place between a first ring section (15a) of a first rotating yoke (15) and a second ring section (16a) of a second rotating yoke (16) affixed to a first shaft (11). A third prong (18b) on a third rotating yoke (18) and a fourth prong (19b) on a fourth rotating yoke (19) affixed to a second shaft (12) are disposed opposite a first and second prong (15b, 16b) on the first and second rotating yokes (15, 16). A magnetic detection element (22) is provided between first and second magnetic-flux-collecting yokes (20, 21) fixed in place corresponding respectively to third and fourth ring sections (18a, 19a) of third and fourth rotating yokes (18, 19). This configuration reduces the cost of magnetizing the torque sensor and reduces the impact of variations in magnetic force between magnetic poles.

Description

トルクセンサTorque sensor

 本発明は、トーションバーを介して同軸に連結される第1軸および第2軸間の捩れを検出するトルクセンサに関する。 The present invention relates to a torque sensor that detects torsion between a first shaft and a second shaft that are coaxially connected via a torsion bar.

 トーションバーで第2軸に連結される第1軸側にリング状である多極の永久磁石が固定され、永久磁石に対向する爪部をそれぞれ有する一対の回転ヨークが第2軸側に固定されるようにしたトルクセンサが特許文献1で知られている。 A ring-shaped multipolar permanent magnet is fixed to the first shaft connected to the second shaft by a torsion bar, and a pair of rotating yokes each having a claw portion facing the permanent magnet are fixed to the second shaft. A torque sensor configured as described above is known from Patent Document 1.

日本特開2008-180517号公報Japanese Unexamined Patent Publication No. 2008-180517

 ところが、上記特許文献1で開示されたものでは、多極の永久磁石を用いるので、着磁コストの増大を招くだけでなく、磁極間の磁力ばらつきの影響が大きくなる。 However, since the multi-pole permanent magnet is used in the one disclosed in Patent Document 1, not only the magnetization cost is increased, but also the influence of the magnetic force variation between the magnetic poles is increased.

 本発明は、かかる事情に鑑みてなされたものであり、着磁コストを小さくし、磁極間の磁力ばらつきの影響も小さく抑え得るようにしたトルクセンサを提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a torque sensor capable of reducing the magnetization cost and suppressing the influence of magnetic force variation between magnetic poles.

 上記目的を達成するために、本発明は、トーションバーを介して同軸に連結される第1軸および第2軸間の捩れを検出するトルクセンサであって、第1リング部ならびに第1リング部の周方向に等間隔をあけた複数箇所に連設されて軸方向に延びる複数個の第1爪部を有して第1軸に固定される第1回転ヨークと、第1リング部よりも大径に形成されて第1リング部を同軸に囲繞する第2リング部ならびに第2リング部の周方向に等間隔をあけた複数箇所に連設されて軸方向に延びるとともに複数個の第1爪部間に配置される複数個の第2爪部を有して第1軸に固定される第2回転ヨークと、内周側および外周側が相互に異なる極となるように径方向に着磁されて第1および第2リング部間に固定配置されるリング状の永久磁石と、第3リング部ならびに第3リング部の周方向に等間隔をあけた複数箇所に連設されるとともに第1および第2爪部に対向する複数個の第3爪部を有して第2軸に固定される第3回転ヨークと、第3リング部と同径に形成されるとともに第2軸の軸方向で第3リング部からずれた位置に配置される第4リング部ならびに第4リング部の周方向等間隔をあけた複数箇所に連設されるとともに第1および第2爪部に対向するようにして第3爪部間に配置される複数個の第4爪部を有して第2軸に固定される第4回転ヨークと、第3および第4リング部にそれぞれ対向して固定位置に配置される第1および第2集磁ヨークと、第1および第2集磁ヨーク間に設けられる磁気検出素子とを備えることを第1の特徴とする。 In order to achieve the above object, the present invention provides a torque sensor that detects torsion between a first shaft and a second shaft that are coaxially connected via a torsion bar, and includes a first ring portion and a first ring portion. A first rotating yoke that has a plurality of first claw portions that extend in the axial direction and are connected to a plurality of locations at equal intervals in the circumferential direction, and is fixed to the first shaft; A second ring portion that is formed in a large diameter and coaxially surrounds the first ring portion, and a plurality of first rings that extend in the axial direction and are connected to a plurality of locations at equal intervals in the circumferential direction of the second ring portion. A second rotating yoke having a plurality of second claw portions disposed between the claw portions and fixed to the first shaft, and radially magnetized so that the inner peripheral side and the outer peripheral side have different poles from each other A ring-shaped permanent magnet fixedly disposed between the first and second ring portions; And a plurality of third claw portions that are connected to a plurality of locations at equal intervals in the circumferential direction of the first ring portion and the third ring portion, and are fixed to the second shaft with a plurality of third claw portions facing the first and second claw portions. The third rotating yoke, the fourth ring part formed around the same diameter as the third ring part, and arranged at a position displaced from the third ring part in the axial direction of the second axis, and the circumference of the fourth ring part A second shaft having a plurality of fourth claw portions arranged between a plurality of third claw portions so as to face the first and second claw portions while being continuously provided at a plurality of positions spaced at equal intervals in the direction. Provided between the first and second magnetism collecting yokes, the first and second magnetism collecting yokes arranged at fixed positions facing the third and fourth ring portions, respectively. A first feature is that a magnetic detection element is provided.

 また本発明は、第1の特徴の構成に加えて、第1~第4回転ヨーク、前記永久磁石、第1および第2集磁ヨークを覆って固定位置に配置される合成樹脂製のセンサハウジングに、前記永久磁石および前記両集磁ヨークがインサート結合されることを第2の特徴とする。 In addition to the configuration of the first feature, the present invention provides a sensor housing made of synthetic resin that is disposed at a fixed position so as to cover the first to fourth rotating yokes, the permanent magnets, the first and second magnetic flux collecting yokes. Further, the second feature is that the permanent magnet and both the magnetic flux collecting yokes are insert-coupled.

 さらに本発明は、第1または第2の特徴の構成に加えて、第1および第2回転ヨークと、第1および第2回転ヨークの一部をインサート結合せしめた合成樹脂製の第1ホルダとを備える第1軸側回転ヨーク体が第1軸に固定され、第3および第4回転ヨークと、第3および第4回転ヨークの一部をインサート結合せしめた合成樹脂製の第2ホルダとを備える第2軸側回転ヨーク体が第2軸に固定されることを第3の特徴とする。 In addition to the first or second feature of the present invention, the first and second rotating yokes, and a first holder made of synthetic resin in which a part of the first and second rotating yokes are insert-coupled, A first shaft-side rotary yoke body fixed to the first shaft, and a third and fourth rotary yoke, and a second holder made of synthetic resin in which a part of the third and fourth rotary yokes are insert-bonded. A third feature is that the second shaft side rotary yoke body provided is fixed to the second shaft.

 なお実施の形態のホールIC22が本発明の磁気検出素子に対応する。 The Hall IC 22 of the embodiment corresponds to the magnetic detection element of the present invention.

 本発明の第1の特徴によれば、第1軸に固定される第1回転ヨークの第1リング部および第2回転ヨークの第2リング部間に、内周側および外周側が相互に異なる極であるリング状の永久磁石が固定配置されるので、第1および第2回転ヨークがそれぞれ有する第1および第2爪部は相互に異なる磁極となる。一方、第2軸に固定される第3回転ヨークの第3爪部および第4回転ヨークの第4爪部は、第1および第2爪部に対向しており、第3および第4回転ヨークの第3および第4リング部に個別に対応して固定配置される一対の集磁ヨーク間に磁気検出素子が設けられるので、第1軸および第2軸間で捩れが生じると、第1および第2爪部と、第3および第4爪部との間での周方向相対位置が変化して第1および第2集磁ヨーク間での磁束に変化が生じることによって第1軸および第2軸間の捩れが検出されることになる。しかもリング状の永久磁石が径方向に着磁されるものであるので、着磁コストを小さくすることができ、磁極間の磁力ばらつきの影響も小さく抑えることができる。 According to the first feature of the present invention, the inner circumferential side and the outer circumferential side are different from each other between the first ring portion of the first rotating yoke and the second ring portion of the second rotating yoke fixed to the first shaft. Since the ring-shaped permanent magnets are fixedly arranged, the first and second claw portions of the first and second rotary yokes have different magnetic poles. On the other hand, the third claw portion of the third rotating yoke fixed to the second shaft and the fourth claw portion of the fourth rotating yoke are opposed to the first and second claw portions, and the third and fourth rotating yokes. Since the magnetic detection element is provided between a pair of magnetism collecting yokes fixedly arranged corresponding to the third and fourth ring portions individually, if a twist occurs between the first axis and the second axis, The relative position in the circumferential direction between the second claw portion and the third and fourth claw portions changes to change the magnetic flux between the first and second magnetic flux collecting yokes. A twist between the shafts is detected. In addition, since the ring-shaped permanent magnet is magnetized in the radial direction, the magnetizing cost can be reduced, and the influence of the magnetic force variation between the magnetic poles can be reduced.

 また本発明の第2の特徴によれば、磁力のばらつきをセンサ設定(中立位置の出力など)の変更で調整する場合、永久磁石および磁気検出素子が内蔵されたトルクセンサだけでセンサ出力調整ができるので、電動パワーステアリング装置におけるステアリングシャフトの中間部等への組付け工数を少なくすることができる。 According to the second feature of the present invention, when adjusting the variation in magnetic force by changing the sensor setting (e.g., neutral position output), the sensor output can be adjusted only with a torque sensor incorporating a permanent magnet and a magnetic detection element. Therefore, it is possible to reduce the number of steps for assembling the intermediate portion of the steering shaft in the electric power steering apparatus.

 さらに本発明の第3の特徴によれば、第1および第2回転ヨークと、第1および第2回転ヨークの一部をインサート結合せしめた合成樹脂製の第1ホルダとを備える第1軸側回転ヨーク体と、第3および第4回転ヨークと、第3および第4回転ヨークの一部をインサート結合せしめた合成樹脂製の第2ホルダとを備える第2軸側回転ヨーク体とを予め組み立てておくことで、第1および第2回転ヨークの第1軸への組付け工数ならびに第3および第4回転ヨークの第2軸への組付け工数を低減して組付け作業効率を高めることができる。 Further, according to the third feature of the present invention, the first shaft side including the first and second rotating yokes and the first holder made of synthetic resin in which a part of the first and second rotating yokes are insert-bonded. Assembling in advance a rotary yoke body including a rotary yoke body, third and fourth rotary yokes, and a second holder made of synthetic resin in which a part of the third and fourth rotary yokes are insert-bonded. By reducing the number of man-hours for assembling the first and second rotating yokes on the first shaft and the man-hours for assembling the third and fourth rotating yokes on the second shaft, the assembling work efficiency can be increased. it can.

図1はトルクセンサの縦断面図である。(第1実施例)FIG. 1 is a longitudinal sectional view of the torque sensor. (First embodiment) 図2はトルクセンサの分解縦断面図である。(第1実施例)FIG. 2 is an exploded vertical sectional view of the torque sensor. (First embodiment) 図3は第1回転ヨーク、第2回転ヨーク、永久磁石、第3回転ヨーク、第4回転ヨーク、第1集磁ヨークおよび第2集磁ヨークの分解斜視図である。(第1実施例)FIG. 3 is an exploded perspective view of the first rotating yoke, the second rotating yoke, the permanent magnet, the third rotating yoke, the fourth rotating yoke, the first magnetic collecting yoke, and the second magnetic collecting yoke. (First embodiment) 図4は第1軸に固定された第1軸側回転ヨーク体ならびに第2軸に固定された第2軸側回転ヨーク体の斜視図である。(第1実施例)FIG. 4 is a perspective view of the first shaft-side rotating yoke body fixed to the first shaft and the second shaft-side rotating yoke body fixed to the second shaft. (First embodiment) 図5は第1軸側回転ヨーク体の斜視図である。(第1実施例)FIG. 5 is a perspective view of the first shaft-side rotating yoke body. (First embodiment) 図6は図5の6矢視図である。(第1実施例)FIG. 6 is a view taken in the direction of arrow 6 in FIG. (First embodiment) 図7はトーションバーを省略した状態での図2の7-7線拡大断面図である。(第1実施例)FIG. 7 is an enlarged sectional view taken along line 7-7 of FIG. 2 in a state where the torsion bar is omitted. (First embodiment) 図8は第1集磁ヨーク、第2集磁ヨーク、ホールIC、第3ホルダおよび端子の分解斜視図である。(第1実施例)FIG. 8 is an exploded perspective view of the first magnetism collecting yoke, the second magnetism collecting yoke, the Hall IC, the third holder, and the terminals. (First embodiment) 図9はトルクセンサの全体斜視図である。(第1実施例)FIG. 9 is an overall perspective view of the torque sensor. (First embodiment) 図10は第1~第4爪部の相対位置変化を示す図である。(第1実施例)FIG. 10 is a diagram showing changes in the relative positions of the first to fourth claw portions. (First embodiment)

11・・・第1軸
12・・・第2軸
13・・・トーションバー
15・・・第1回転ヨーク
15a・・・第1リング部
15b・・・第1爪部
16・・・第2回転ヨーク
16a・・・第2リング部
16b・・・第2爪部
17・・・永久磁石
18・・・第3回転ヨーク
18a・・・第3リング部
18b・・・第3爪部
19・・・第4回転ヨーク
19a・・・第4リング部
19b・・・第4爪部
20・・・第1集磁ヨーク
21・・・第2集磁ヨーク
22・・・磁気検出素子であるホールIC
24・・・第1ホルダ
25・・・第1軸側回転ヨーク体
27・・・第2ホルダ
28・・・第2軸側回転ヨーク体
30・・・センサハウジング
DESCRIPTION OF SYMBOLS 11 ... 1st axis | shaft 12 ... 2nd axis | shaft 13 ... Torsion bar 15 ... 1st rotation yoke 15a ... 1st ring part 15b ... 1st nail | claw part 16 ... 2nd Rotating yoke 16a ... second ring portion 16b ... second claw portion 17 ... permanent magnet 18 ... third rotating yoke 18a ... third ring portion 18b ... third claw portion 19 .. 4th rotating yoke 19a ... 4th ring part 19b ... 4th claw part 20 ... 1st magnetism collecting yoke 21 ... 2nd magnetism collecting yoke 22 ... hole which is a magnetic detection element IC
24 ... 1st holder 25 ... 1st axis | shaft side rotation yoke body 27 ... 2nd holder 28 ... 2nd axis | shaft side rotation yoke body 30 ... Sensor housing

 以下、本発明の実施の形態について、添付の図1~図10を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the attached FIG. 1 to FIG.

先ず図1および図2において、電動パワーステアリング装置においてステアリングシャフトの中間部には、トーションバー13で連結される第1軸11および第2軸12間の捩れを検出するようにして本発明に従って構成されるトルクセンサが介設される。 First, referring to FIGS. 1 and 2, in the electric power steering apparatus, the intermediate portion of the steering shaft is configured in accordance with the present invention so as to detect the twist between the first shaft 11 and the second shaft 12 connected by the torsion bar 13. A torque sensor is provided.

 このトルクセンサは、第1リング部15aおよび第2リング部16aをそれぞれ有して第1軸11に固定される第1および第2回転ヨーク15,16と、第1および第2リング部15a,16a間に固定配置されるリング状の永久磁石17と、第3リング部18aおよび第4リング部19aをそれぞれ有して第2軸12に固定される第3および第4回転ヨーク18,19と、第3および第4リング部18a,19aにそれぞれ対向して固定位置に配置される一対の集磁ヨーク20,21と、両集磁ヨーク20,21間に設けられる磁気検出素子であるホールIC22…とを備える。 The torque sensor includes a first ring portion 15a and a second ring portion 16a, and first and second rotary yokes 15 and 16 fixed to the first shaft 11, and first and second ring portions 15a and 15a. A ring-shaped permanent magnet 17 fixedly disposed between 16a, and third and fourth rotating yokes 18, 19 having a third ring portion 18a and a fourth ring portion 19a, respectively, and fixed to the second shaft 12. , A pair of magnetic flux collecting yokes 20 and 21 disposed at fixed positions facing the third and fourth ring portions 18a and 19a, respectively, and a Hall IC 22 which is a magnetic detection element provided between the magnetic flux collecting yokes 20 and 21. … And.

 図3および図4において、第1回転ヨーク15は、第1リング部15aと、第1リング部15aの周方向に等間隔をあけた複数箇所たとえば6箇所に連設されて軸方向に延びる複数個たとえば6個の第1爪部15b,15b…とを一体に有し、第2回転ヨーク16は、第1リング部15aよりも大径に形成されて第1リング部15aを同軸に囲繞する第2リング部16aと、第2リング部16aの周方向に等間隔をあけた複数箇所たとえば6箇所に連設されて軸方向に延びる複数個たとえば6個の第2爪部16b,16b…とを一体に有するものであり、第1爪部15b,15b…および第2爪部16b,16b…は、それらの爪部15b,15b…;16b,16b…が第1軸11の軸線を中心とする同一仮想円に外面を沿わせつつ周方向交互に配置されるように形成される。 3 and 4, the first rotating yoke 15 includes a first ring portion 15a and a plurality of portions extending in the axial direction, for example, six portions that are provided at equal intervals in the circumferential direction of the first ring portion 15a. .., And six first claw portions 15b, 15b,... Are integrally formed, and the second rotary yoke 16 is formed with a diameter larger than that of the first ring portion 15a and coaxially surrounds the first ring portion 15a. The second ring portion 16a, and a plurality of, for example, six second claw portions 16b, 16b,... Extending in the axial direction and continuously provided at a plurality of locations, for example, six locations, spaced at equal intervals in the circumferential direction of the second ring portion 16a. The first claw portions 15b, 15b ... and the second claw portions 16b, 16b ... have their claw portions 15b, 15b ...; 16b, 16b ... centered on the axis of the first shaft 11. Around the same virtual circle It is formed so as to be arranged alternately.

 図5~図7を併せて参照して、第1および第2回転ヨーク15,16と、第1軸11に圧入等で固定される円筒状の第1カラー23と、第1回転ヨーク15、第2回転ヨーク16および第1カラー23の一部をインサート結合せしめた合成樹脂製の第1ホルダ24とは、第1軸側回転ヨーク体25を構成する。 Referring to FIGS. 5 to 7 together, the first and second rotary yokes 15 and 16, the cylindrical first collar 23 fixed to the first shaft 11 by press-fitting or the like, the first rotary yoke 15, The first holder 24 made of synthetic resin in which a part of the second rotating yoke 16 and the first collar 23 are insert-coupled constitutes a first shaft-side rotating yoke body 25.

 第1ホルダ24は、第1カラー23の下部外周を覆うとともに第1カラー23の下方に間隔をあけて配置される第1回転ヨーク15の第1リング部15aおよび第1カラー23を連結する第1環状部24aと、第1リング部15aの外面の周方向に等間隔をあけた複数箇所たとえば3箇所に設けられて軸方向に延びる溝36…を埋めるようにして第1環状部24aから下方に延びる複数個たとえば3個の連結部24b…と、第2回転ヨーク16における第2リング部16aおよび第1リング部15aの下部間にわたって平板状に形成されるとともに前記連結部24b…の下部に連なる平板部24cと、第1および第2爪部15b,15b…;16b,16b…間を埋めるとともに第1および第2爪部15b,15b…;16b,16b…の内方側で円筒状に延びて前記平板部24cの外周に連なる第1円筒部24dとを一体に有する。而して第1ホルダ24で保持された状態で、第1回転ヨーク15における第1リング部15aの外周のうち前記連結部24b…を除く部分は第2回転ヨーク16の第2リング部16a側に露出して臨み、第2回転ヨーク16における第2リング部16aの内周全周は、第1リング部15a側に露出して臨み、第1および第2爪部15b,15b…;16b,16b…の外面は、第1軸11の軸線を中心とする同一仮想円に沿うようにして外方に臨むことになる。 The first holder 24 covers the lower outer periphery of the first collar 23 and connects the first ring portion 15 a of the first rotating yoke 15 and the first collar 23 that are disposed below the first collar 23 with a space therebetween. Downward from the first annular portion 24a so as to fill the axially extending grooves 36 provided at a plurality of, for example, three locations, spaced at equal intervals in the circumferential direction of the outer surface of the first ring portion 15a. And a plurality of, for example, three connecting portions 24b extending to the lower portion of the second rotating yoke 16 and the lower portions of the second ring portion 16a and the first ring portion 15a. The space between the continuous flat plate portion 24c and the first and second claw portions 15b, 15b ...; 16b, 16b ... and the first and second claw portions 15b, 15b ...; 16b, 16b ... In rectangular side extending cylindrically integrally has a first cylindrical portion 24d continuing to the outer periphery of said plate 24c. Thus, the portion of the outer periphery of the first ring portion 15a of the first rotating yoke 15 excluding the connecting portion 24b ... while being held by the first holder 24 is the second ring portion 16a side of the second rotating yoke 16. The first and second claw portions 15b, 15b,... 16b, 16b are exposed to the first ring portion 15a and the entire inner circumference of the second ring portion 16a of the second rotary yoke 16 is exposed. The outer surface of... Faces outward along the same virtual circle centered on the axis of the first shaft 11.

 前記永久磁石17は、内周側および外周側が相互に異なる極となるように径方向に着磁されてリング状に形成され、第1および第2リング部15a,16a間に固定配置されるものであり、第1回転ヨーク15における第1リング部15aの外周に対向する永久磁石17の内周がたとえばN極に着磁されるのに対し、第2回転ヨーク16における第2リング部16aの内周に対向する永久磁石17の外周がたとえばS極に着磁される。 The permanent magnet 17 is formed in a ring shape by being magnetized in the radial direction so that the inner peripheral side and the outer peripheral side are different from each other, and is fixedly disposed between the first and second ring portions 15a, 16a. The inner periphery of the permanent magnet 17 facing the outer periphery of the first ring portion 15a in the first rotating yoke 15 is magnetized, for example, to the N pole, whereas the second ring portion 16a in the second rotating yoke 16 is The outer periphery of the permanent magnet 17 facing the inner periphery is magnetized, for example, to an S pole.

 第3回転ヨーク18は、第3リング部18aと、第3リング部18aの周方向に等間隔をあけた複数箇所たとえば6箇所に連設される複数個たとえば6個の第3爪部18b,18b…とを一体に有し、第4回転ヨーク19は、第4リング部19aと、第4リング部19aの周方向に等間隔をあけた複数箇所たとえば6箇所に連設される複数個たとえば6個の第4爪部19b,19b…を一体に有するものである。而して第3リング部18aおよび第4リング部19aは、同径に形成されるとともに第2軸の軸方向で相互にずれた位置に配置され、第3爪部18b,18b…および第4爪部19b,19b…は、それらの爪部18b,18b…;19b,19b…が周方向交互に配置されるようにして軸方向に延びるように形成され、第3および第4回転ヨーク18,19は、第3および第4爪部18b,18b…;19b,19b…を、それらの内面が第2軸12の軸線を中心とする同一仮想円に沿うようにしつつ第1および第2回転ヨーク15,16の第1および第2爪部15b,15b…;16b,16b…に半径方向外方から対向するように配置される。 The third rotating yoke 18 includes a third ring portion 18a and a plurality of, for example, six third claw portions 18b provided continuously at a plurality of locations, for example, six locations at equal intervals in the circumferential direction of the third ring portion 18a. 18b ..., and the fourth rotating yoke 19 includes a fourth ring portion 19a and a plurality of, for example, a plurality of, for example, six portions provided at equal intervals in the circumferential direction of the fourth ring portion 19a. It has six 4th nail | claw parts 19b, 19b ... integrally. Thus, the third ring portion 18a and the fourth ring portion 19a are formed to have the same diameter and are disposed at positions shifted from each other in the axial direction of the second axis, and the third claw portions 18b, 18b,. The claw portions 19b, 19b... Are formed so as to extend in the axial direction so that the claw portions 18b, 18b... 19b, 19b. The first and second rotating yokes 19 have the third and fourth claw portions 18b, 18b... 19b, 19b... With their inner surfaces along the same virtual circle centered on the axis of the second shaft 12. The first and second claw portions 15b, 15b ...; 16b, 16b ... are arranged so as to face the outer sides in the radial direction.

 また第3および第4回転ヨーク18,19と、第2軸12に圧入等で固定される円筒状の第2カラー26と、第3回転ヨーク18、第4回転ヨーク19および第2カラー26の一部をインサート結合せしめた合成樹脂製の第2ホルダ27とは、第2軸側回転ヨーク体28を構成する。 Further, the third and fourth rotating yokes 18 and 19, the cylindrical second collar 26 fixed to the second shaft 12 by press-fitting or the like, the third rotating yoke 18, the fourth rotating yoke 19, and the second collar 26. The second holder 27 made of synthetic resin, part of which is insert-bonded, constitutes a second shaft-side rotary yoke body 28.

 第2ホルダ27は、第2カラー26の上部外周を覆うとともに第2カラー26の上方に間隔をあけて配置される第4回転ヨーク19の第4リング部19aおよび第2カラー26を連結する第2環状部27aと、第2カラー26の上部軸方向に相互に離れた位置にある第3および第4リング部18a,19aを相互に連結するとともに第3および第4爪部18b,18b…;19b,19b…間を埋めるようにして第2環状部27aの上部に連なる第2円筒部27bとを一体に有するものであり、第2ホルダ27に保持された状態で第3および第4回転ヨーク18,19における第3および第4爪部18b,18b…;19b,19b…の内面は、第2ホルダ27における第2円筒部27bの内周面に面一に臨むことになる。 The second holder 27 covers the upper outer periphery of the second collar 26 and connects the fourth ring portion 19 a of the fourth rotating yoke 19 and the second collar 26 disposed above the second collar 26 with a space therebetween. The second annular portion 27a and the third and fourth ring portions 18a, 19a located at positions separated from each other in the upper axial direction of the second collar 26 are connected to each other and the third and fourth claw portions 18b, 18b,. 19b, 19b... Are integrally provided with a second cylindrical portion 27b connected to the upper portion of the second annular portion 27a so as to fill the space, and are held by the second holder 27 so that the third and fourth rotating yokes are provided. The inner surfaces of the third and fourth claw portions 18b, 18b... 19b, 19b... At 18 and 19 are flush with the inner peripheral surface of the second cylindrical portion 27b of the second holder 27.

 図8を併せて参照して、第1および第2集磁ヨーク20,21は、第2軸12の軸線を中心とした円弧状に形成される円弧部20a,21aと、円弧部20a,21aの周方向中央部から半径方向外方に突出する集磁部20b,20b;21b,21bとをそれぞれ一体に有して同一形状に形成されるものであり、円弧部20aの内周を第3回転ヨーク18における第3リング部18aの外周に対向させるとともに円弧部21aの内周を第4回転ヨーク19における第4リング部19aの外周に対向させるように配置され、両集磁部20b,21b;20b,21b間にホールIC22,22が設けられる。 Referring also to FIG. 8, the first and second magnetic collecting yokes 20, 21 are arc portions 20 a, 21 a formed in an arc shape centering on the axis of the second shaft 12, and arc portions 20 a, 21 a. The magnetic flux collecting portions 20b, 20b; 21b, 21b projecting outward in the radial direction from the central portion in the circumferential direction are integrally formed, and are formed in the same shape. The rotating yoke 18 is arranged so as to oppose the outer periphery of the third ring portion 18a and the inner periphery of the arc portion 21a is arranged to oppose the outer periphery of the fourth ring portion 19a in the fourth rotating yoke 19, and both the magnetism collecting portions 20b, 21b. ; Hall ICs 22 and 22 are provided between 20b and 21b.

 しかも第1および第2集磁ヨーク20,21における円弧部20a,21aの周方向に間隔をあけた2箇所に前記集磁部20b,20b;21b,21bが突設され、対をなす2組の集磁部20b,21b;20b,21b間に前記ホールIC22,22がそれぞれ設けられており、一方のホールIC22の故障時に他方のホールIC22による検出が可能となる。 Moreover, the magnetism collecting portions 20b, 20b; 21b, 21b are projected at two locations spaced apart in the circumferential direction of the arc portions 20a, 21a in the first and second magnetism collecting yokes 20, 21, and two pairs forming a pair The Hall ICs 22 and 22 are provided between the magnetism collecting portions 20b and 21b; 20b and 21b, respectively, and when one Hall IC 22 fails, the other Hall IC 22 can detect.

 図9を併せて参照して、第1~第4回転ヨーク15,16,18,19、永久磁石17、第1および第2集磁ヨーク20,21は、合成樹脂から成るとともに固定位置に配置されるセンサハウジング30で覆われるものであり、前記永久磁石17に一体に設けられて軸方向に突出する環状の支持突部17aと、第1および第2集磁ヨーク20,21の外周側とがセンサハウジング30にインサート結合される。 Referring also to FIG. 9, first to fourth rotating yokes 15, 16, 18, 19, permanent magnet 17, first and second magnetic collecting yokes 20, 21 are made of synthetic resin and arranged at fixed positions. An annular support projection 17a provided integrally with the permanent magnet 17 and projecting in the axial direction; and outer peripheral sides of the first and second magnetic flux collecting yokes 20 and 21; Are insert-coupled to the sensor housing 30.

 しかも第1および第2集磁ヨーク20,21と、それらの集磁ヨーク20,21の集磁部20b,21b;20b,21b間に設けられるホールIC22…と、それらのホールIC22…に連なる複数の端子32…とは、図8で示すように、合成樹脂から成る円弧状の第3ホルダ31に組付けられており、第1および第2集磁ヨーク20,21、ホールIC22…および端子32…が組付けられた状態にある第3ホルダ31がセンサハウジング30の型成形時にセンサハウジング30にモールド結合される。このセンサハウジング30にはコネクタ部30aが一体に形成されており、前記端子32…が前記コネクタ部30a内に配置される。 Moreover, the first and second magnetic flux collecting yokes 20, 21 and the magnetic flux collecting portions 20b, 21b of the magnetic flux collecting yokes 20, 21; Hall ICs 22 provided between the magnetic flux collecting portions 20b, 21b; 8 are assembled to an arc-shaped third holder 31 made of synthetic resin, as shown in FIG. 8, and the first and second magnetic flux collecting yokes 20 and 21, the Hall IC 22. The third holder 31 in the assembled state is molded and coupled to the sensor housing 30 when the sensor housing 30 is molded. The sensor housing 30 is integrally formed with a connector portion 30a, and the terminals 32 are arranged in the connector portion 30a.

 前記センサハウジング30は、図示しない車体側に固定されるものであり、センサハウジング30に一体に設けられるフランジ部30aの複数箇所たとえば3箇所に円筒状の第3カラー37…がインサート結合され、それらの第3カラー37…に挿通されるボルト(図示せず)によってセンサハウジング30が前記車体側に固定される。 The sensor housing 30 is fixed to a vehicle body (not shown), and cylindrical third collars 37 are inserted and connected to a plurality of, for example, three portions of a flange portion 30a provided integrally with the sensor housing 30. The sensor housing 30 is fixed to the vehicle body side by bolts (not shown) inserted through the third collars 37.

 また前記センサハウジング30と、第1軸11との間には、ボールベアリング33と、該ボールベアリング33よりも外方に配置されるダストシール34とが介装されるものであり、第1軸11に第1軸側回転ヨーク体25が固定され、第1軸11にトーションバー13を介して連結された第2軸12に第2軸側回転ヨーク体28が固定された状態で、永久磁石17、第1および第2集磁ヨーク20,21がインサート結合されたセンサハウジング30は、第1軸側回転ヨーク体25における第1および第2回転ヨーク15,16の第1および第2リング部15a,16a間に永久磁石17が配置されるようにしつつ、前記トーションバー13、第1軸側回転ヨーク体25および第2軸側回転ヨーク体28を覆うように第1軸11側から組付けられる。 Further, a ball bearing 33 and a dust seal 34 disposed outside the ball bearing 33 are interposed between the sensor housing 30 and the first shaft 11. The first shaft side rotary yoke body 25 is fixed to the first shaft 11, and the second shaft side rotary yoke body 28 is fixed to the second shaft 12 connected to the first shaft 11 via the torsion bar 13. The sensor housing 30 to which the first and second magnetism collecting yokes 20 and 21 are insert-coupled includes the first and second ring portions 15a of the first and second rotating yokes 15 and 16 in the first shaft-side rotating yoke body 25. 16a, the permanent magnet 17 is arranged between the first shaft 11 side so as to cover the torsion bar 13, the first shaft side rotating yoke body 25 and the second shaft side rotating yoke body 28. Eclipsed.

 次にこの実施の形態の作用について説明すると、第1リング部15aならびに第1リング部15aの周方向に等間隔をあけた複数箇所に連設されて軸方向に延びる複数個の第1爪部15b,15b…を有する第1回転ヨーク15と、第1リング部15aよりも大径に形成されて第1リング部15aを同軸に囲繞する第2リング部16aならびに第2リング部16aの周方向に等間隔をあけた複数箇所に連設されて軸方向に延びるとともに複数個の第1爪部15b,15b…間に配置される複数個の第2爪部16b,16b…を有する第2回転ヨーク16が第1軸11に固定され、内周側および外周側が相互に異なる極となるように径方向に着磁されるリング状の永久磁石17が第1および第2リング部15a,16a間に固定配置され、第3リング部18aならびに第3リング部18aの周方向に等間隔をあけた複数箇所に連設されるとともに第1および第2爪部15b,15b…;16b,16b…に対向する複数個の第3爪部18b,18b…aを有する第3回転ヨーク18と、第3リング部18aと同径に形成されるとともに軸方向で第3リング部18aからずれた位置に配置される第4リング部19aならびに第4リング部19aの周方向等間隔をあけた複数箇所に連設されるとともに第1および第2爪部15b,15b…;16b,16b…に対向するようにして第3爪部18b,18b…間に配置される複数個の第4爪部19b,19b…を有する第4回転ヨーク19とが第2軸12に固定され、第3および第4リング部18a,19aにそれぞれ対向して固定位置に配置される第1および第2集磁ヨーク20,21間にホールIC22…が設けられる。 Next, the operation of this embodiment will be described. The first ring portion 15a and the plurality of first claw portions extending in the axial direction are provided at a plurality of positions spaced at equal intervals in the circumferential direction of the first ring portion 15a. The first rotating yoke 15 having 15b, 15b..., The second ring portion 16a formed in a larger diameter than the first ring portion 15a and coaxially surrounding the first ring portion 15a and the circumferential direction of the second ring portion 16a Second rotation having a plurality of second claw portions 16b, 16b... Arranged in a plurality of positions at equal intervals and extending in the axial direction and disposed between the plurality of first claw portions 15b, 15b. A ring-shaped permanent magnet 17 is fixed between the first and second ring portions 15a and 16a, with the yoke 16 fixed to the first shaft 11 and radially magnetized so that the inner and outer peripheral sides have different poles. Fixedly placed on the second A plurality of third portions which are continuously provided at a plurality of locations at equal intervals in the circumferential direction of the ring portion 18a and the third ring portion 18a and which are opposed to the first and second claw portions 15b, 15b... 16b, 16b. The third rotating yoke 18 having the claw portions 18b, 18b... A, and the fourth ring portion 19a that is formed to have the same diameter as the third ring portion 18a and is displaced from the third ring portion 18a in the axial direction. In addition, the third claw portion 18b is connected to a plurality of locations at equal intervals in the circumferential direction of the fourth ring portion 19a and is opposed to the first and second claw portions 15b, 15b... 16b, 16b. A fourth rotating yoke 19 having a plurality of fourth claw portions 19b, 19b,... Disposed between 18b... Is fixed to the second shaft 12, and faces the third and fourth ring portions 18a, 19a, respectively. Fixed position Hall IC 22 ... are provided between the first and second magnetic flux collecting yokes 20 and 21 are arranged.

 このようなトルクセンサ14では、第1軸11および第2軸12間に捩れがない状態では、図10(a)で示すように、第1爪部15b…および第2爪部16b…が、第3および第4爪部18b…,19b…間に対応した中立状態にある。この中立状態から第1軸11が一方向(図10の矢印38で示す方向)に回動したときには、図10(b)で示すように、永久磁石17におけるN極およびS極の一方(この実施の形態ではN極)に第1リング部15aを対向させた第1回転ヨーク15の第1爪部15b…が第4回転ヨーク19の第4爪部19b…に半径方向で重なる部分が多くなり、永久磁石17におけるN極およびS極の他方(この実施の形態ではS極)に第2リング部16aを対向させた第2回転ヨーク16の第2爪部16b…が第3回転ヨーク18の第3爪部18b…に半径方向で重なる部分が多くなる。この状態では、永久磁石17のN極から第1回転ヨーク15、第4回転ヨーク19、第2集磁ヨーク21の集磁部21b…、ホールIC22…、第1集磁ヨーク20の集磁部20b、第3回転ヨーク19、第2回転ヨーク16を経て永久磁石17のS極へと磁束が流れることになる。而して永久磁石17の内周側のN極に第1リング部15aを対向させた第1回転ヨーク15の第1爪部15b…と第4回転ヨーク19の第4爪部19b…との半径方向重なり量ならびに永久磁石17の外周側に第2リング部16aを対向させた第2回転ヨーク16の第2爪部16b…と第3回転ヨーク18の第3爪部18b…の半径方向重なり量、すなわち第2軸12に対する第1軸11の前記一方向へのねじり量が大きくなるにつれて磁束密度が大きくなる。 In such a torque sensor 14, in a state where there is no twist between the first shaft 11 and the second shaft 12, as shown in FIG. 10 (a), the first claw portion 15b ... and the second claw portion 16b ... It is in the neutral state corresponding to between 3rd and 4th nail | claw part 18b ..., 19b .... When the first shaft 11 rotates in one direction (the direction indicated by the arrow 38 in FIG. 10) from this neutral state, as shown in FIG. 10 (b), one of the N pole and the S pole in the permanent magnet 17 (this In the embodiment, the first claw portion 15b of the first rotating yoke 15 with the first ring portion 15a opposed to the N pole) has many portions that overlap the fourth claw portion 19b of the fourth rotating yoke 19 in the radial direction. The second claw portion 16b of the second rotating yoke 16 with the second ring portion 16a facing the other of the N pole and the S pole (in this embodiment, the S pole) of the permanent magnet 17 is the third rotating yoke 18. There are many portions that overlap the third claw portions 18b in the radial direction. In this state, from the north pole of the permanent magnet 17 to the first rotating yoke 15, the fourth rotating yoke 19, the magnetic collecting parts 21 b of the second magnetic collecting yoke 21, the Hall IC 22, and the magnetic collecting parts of the first magnetic collecting yoke 20. The magnetic flux flows to the south pole of the permanent magnet 17 through 20b, the third rotating yoke 19, and the second rotating yoke 16. Thus, the first claw portion 15b of the first rotary yoke 15 having the first ring portion 15a opposed to the N pole on the inner peripheral side of the permanent magnet 17 and the fourth claw portion 19b of the fourth rotary yoke 19 are provided. Radial overlap between the second claw portions 16b of the second rotating yoke 16 and the third claw portions 18b of the third rotating yoke 18 with the second ring portion 16a facing the outer circumferential side of the permanent magnet 17 As the amount, that is, the amount of twist of the first shaft 11 in the one direction relative to the second shaft 12 increases, the magnetic flux density increases.

 また上記中立状態から第1軸11が他方向(図10の矢印39で示す方向)に回動したときには、図10(c)で示すように、第1回転ヨーク15の第1爪部15b…が第3回転ヨーク18の第3爪部18b…に半径方向で重なる部分が多くなり、第2回転ヨーク16の第2爪部16b…が第4回転ヨーク19の第4爪部19b…に半径方向で重なる部分が多くなる。この状態では、永久磁石17のN極から第1回転ヨーク15、第3回転ヨーク18、第1集磁ヨーク20の集磁部20b…、ホールIC22…、第2集磁ヨーク21の集磁部21b、第4回転ヨーク19、第2回転ヨーク16を経て永久磁石17のS極へと磁束が流れることになる。而して永久磁石17の内周側のN極に第1リング部15aを対向させた第1回転ヨーク15の第1爪部15b…と第3回転ヨーク18の第3爪部18b…との半径方向重なり量ならびに永久磁石17の外周側に第2リング部16aを対向させた第2回転ヨーク16の第2爪部16b…と第4回転ヨーク19の第4爪部19b…の半径方向重なり量、すなわち第2軸12に対する第1軸11の前記他方向へのねじり量が大きくなるにつれて磁束密度が大きくなる。 When the first shaft 11 is rotated in the other direction (the direction indicated by the arrow 39 in FIG. 10) from the neutral state, as shown in FIG. 10 (c), the first pawl portion 15b of the first rotating yoke 15. Of the third rotating yoke 18 overlaps with the third claw portions 18b in the radial direction, and the second claw portion 16b of the second rotating yoke 16 has a radius on the fourth claw portion 19b of the fourth rotating yoke 19. More parts overlap in the direction. In this state, from the north pole of the permanent magnet 17 to the first rotating yoke 15, the third rotating yoke 18, the magnetic collecting parts 20 b of the first magnetic collecting yoke 20, the Hall IC 22, and the magnetic collecting parts of the second magnetic collecting yoke 21. The magnetic flux flows to the south pole of the permanent magnet 17 through 21b, the fourth rotating yoke 19, and the second rotating yoke 16. Thus, the first claw portion 15b of the first rotating yoke 15 with the first ring portion 15a opposed to the N pole on the inner peripheral side of the permanent magnet 17 and the third claw portion 18b of the third rotating yoke 18. The radial overlap between the second claw portions 16b of the second rotating yoke 16 and the fourth claw portions 19b of the fourth rotating yoke 19 with the second ring portion 16a facing the outer circumferential side of the permanent magnet 17 As the amount, that is, the amount of twist of the first shaft 11 in the other direction with respect to the second shaft 12 increases, the magnetic flux density increases.

 このようにして、第1回転ヨーク15の第1爪部15b…および第2回転ヨーク16の第2爪部16b…と、第3回転ヨーク18の第3爪部18b…および第4回転ヨーク19の第4爪部19b…との間での周方向相対位置が変化することで、第1および第2集磁ヨーク20,21間での磁束に変化が生じ、それにより第1軸11および第2軸12間の捩れが検出されることになる。しかもリング状の永久磁石17が径方向に着磁されるものであるので、着磁コストを小さくすることができ、磁極間の磁力ばらつきの影響も小さく抑えることができる。 In this way, the first claw portion 15b of the first rotary yoke 15 and the second claw portion 16b of the second rotary yoke 16, the third claw portion 18b of the third rotary yoke 18, and the fourth rotary yoke 19 are formed. Change in the circumferential relative position with respect to the fourth claw portions 19b... Changes in the magnetic flux between the first and second magnetic flux collecting yokes 20 and 21, thereby causing the first shaft 11 and the first A twist between the two shafts 12 is detected. In addition, since the ring-shaped permanent magnet 17 is magnetized in the radial direction, the magnetizing cost can be reduced, and the influence of the magnetic force variation between the magnetic poles can be reduced.

 また第1~第4回転ヨーク15,16,18,19、永久磁石17、第1および第2集磁ヨーク20,21を覆って固定位置に配置される合成樹脂製のセンサハウジング30に、永久磁石17と、第1および第2集磁ヨーク20,21とがインサート結合されるので、磁力のばらつきをセンサ設定(中立位置の出力など)の変更で調整する場合、永久磁石17およびホールIC22…が内蔵されたトルクセンサだけでセンサ出力調整ができるので、電動パワーステアリング装置におけるステアリングシャフトの中間部等への組付け工数を少なくすることができる。 Further, the sensor housing 30 made of synthetic resin, which is disposed at a fixed position so as to cover the first to fourth rotating yokes 15, 16, 18, 19, the permanent magnet 17, and the first and second magnetic collecting yokes 20, 21, is permanently attached. Since the magnet 17 and the first and second magnetic collecting yokes 20 and 21 are insert-coupled, when adjusting the variation in magnetic force by changing the sensor setting (e.g. neutral position output), the permanent magnet 17 and the Hall IC 22. Since the sensor output can be adjusted only by the torque sensor with the built-in motor, it is possible to reduce the number of assembling steps to the intermediate portion of the steering shaft in the electric power steering apparatus.

 さらに第1および第2回転ヨーク15,16と、第1および第2回転ヨーク15,16の一部をインサート結合せしめた合成樹脂製の第1ホルダ24と、第1カラー23とを備える第1軸側回転ヨーク体25が第1軸11に固定され、第3および第4回転ヨーク18,19と、第3および第4回転ヨーク18,19の一部をインサート結合せしめた合成樹脂製の第2ホルダ27と、第2カラー27とを備える第2軸側回転ヨーク体28が第2軸12に固定されるので、第1軸側回転ヨーク体25および第2軸側回転ヨーク体28を予め組み立てておくことで、第1および第2回転ヨーク15,16の第1軸11への組付け工数ならびに第3および第4回転ヨーク18,19の第2軸12への組付け工数を低減して組付け作業効率を高めることができる。 Further, the first and second rotating yokes 15 and 16, a first holder 24 made of synthetic resin in which a part of the first and second rotating yokes 15 and 16 are insert-bonded, and a first collar 23 are provided. A shaft-side rotating yoke body 25 is fixed to the first shaft 11, and the third and fourth rotating yokes 18, 19 and a part of the third and fourth rotating yokes 18, 19 are insert-bonded and made of synthetic resin. Since the second shaft-side rotary yoke body 28 including the two holders 27 and the second collar 27 is fixed to the second shaft 12, the first shaft-side rotary yoke body 25 and the second shaft-side rotary yoke body 28 are preliminarily attached. By assembling, the man-hours for assembling the first and second rotating yokes 15, 16 to the first shaft 11 and the man-hours for assembling the third and fourth rotating yokes 18, 19 to the second shaft 12 are reduced. To improve the assembly work efficiency. Can.

 以上、本発明の実施の形態について説明したが、本発明は上記実施の形態に限定されるものではなく、その要旨を逸脱することなく種々の設計変更を行うことが可能である。 The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the gist of the present invention.

Claims (3)

 トーションバー(13)を介して同軸に連結される第1軸(11)および第2軸(12)間の捩れを検出するトルクセンサであって、第1リング部(15a)ならびに第1リング部(15a)の周方向に等間隔をあけた複数箇所に連設されて軸方向に延びる複数個の第1爪部(15b)を有して第1軸(11)に固定される第1回転ヨーク(15)と、第1リング部(15a)よりも大径に形成されて第1リング部(15a)を同軸に囲繞する第2リング部(16a)ならびに第2リング部(16a)の周方向に等間隔をあけた複数箇所に連設されて軸方向に延びるとともに先端部が複数個の第1爪部(15b)の先端部間に配置される複数個の第2爪部(16b)を有して第1軸(11)に固定される第2回転ヨーク(16)と、内周側および外周側が相互に異なる極となるように径方向に着磁されて第1および第2リング部(15a,16a)間に固定配置されるリング状の永久磁石(17)と、第3リング部(18a)ならびに第3リング部(18a)の周方向に等間隔をあけた複数箇所に連設されるとともに先端部を第1および第2爪部(15b,16b)の先端部に対向させる複数個の第3爪部(18b)を有して第2軸(12)に固定される第3回転ヨーク(18)と、第3リング部(18a)と同径に形成されるとともに第2軸(12)の軸方向で第3リング部(18a)からずれた位置に配置される第4リング部(19a)ならびに第4リング部(19a)の周方向等間隔をあけた複数箇所に連設されるとともに第1および第2爪部(15b,16b)の先端部に先端部を対向させるようにして第3爪部(18b)の先端部間に配置される複数個の第4爪部(19b)を有して第2軸(12)に固定される第4回転ヨーク(19)と、第3および第4リング部(18a,19a)にそれぞれ対向して固定位置に配置される第1および第2集磁ヨーク(20,21)と、第1および第2集磁ヨーク(20,21)間に設けられる磁気検出素子(22)とを備えることを特徴とするトルクセンサ。 A torque sensor for detecting torsion between a first shaft (11) and a second shaft (12) connected coaxially via a torsion bar (13), the first ring portion (15a) and the first ring portion First rotation fixed to the first shaft (11) having a plurality of first claw portions (15b) extending in the axial direction and connected to a plurality of locations at equal intervals in the circumferential direction of (15a) The circumference of the yoke (15), the second ring portion (16a) and the second ring portion (16a) which are formed larger in diameter than the first ring portion (15a) and coaxially surround the first ring portion (15a). A plurality of second claw portions (16b) arranged in a plurality of locations at equal intervals in the direction and extending in the axial direction and having a tip portion disposed between the tip portions of the plurality of first claw portions (15b) A second rotating yoke (16) fixed to the first shaft (11) and having an inner peripheral side A ring-shaped permanent magnet (17) that is magnetized in the radial direction so that the outer peripheral sides are different from each other and fixed between the first and second ring portions (15a, 16a), and a third ring portion (18a) and a plurality of third ring portions (18a) that are connected to a plurality of locations at equal intervals in the circumferential direction and that have the tip portions opposed to the tip portions of the first and second claw portions (15b, 16b). A third rotating yoke (18) having a third claw portion (18b) and being fixed to the second shaft (12); and a second shaft formed with the same diameter as the third ring portion (18a). The fourth ring portion (19a) and the fourth ring portion (19a) arranged at positions displaced from the third ring portion (18a) in the axial direction of (12) are continuously provided at a plurality of positions spaced at equal intervals in the circumferential direction. And tip portions of the first and second claw portions (15b, 16b) A fourth rotation having a plurality of fourth claw portions (19b) disposed between the front end portions of the third claw portion (18b) so that the front end portions are opposed to each other and fixed to the second shaft (12). The first and second magnetic flux collecting yokes (20, 21), the first and second magnetic flux collecting yokes, which are disposed at fixed positions facing the yoke (19), the third and fourth ring portions (18a, 19a), respectively. A torque sensor comprising: a magnetic detecting element (22) provided between the magnetic yokes (20, 21).  第1~第4回転ヨーク(15,16,18,19)、前記永久磁石(17)、第1および第2集磁ヨーク(20,21)を覆って固定位置に配置される合成樹脂製のセンサハウジング(30)に、前記永久磁石(17)および前記両集磁ヨーク(20,21)がインサート結合されることを特徴とする請求項1記載のトルクセンサ。 Made of synthetic resin, which is disposed at a fixed position covering the first to fourth rotating yokes (15, 16, 18, 19), the permanent magnets (17), the first and second magnetic flux collecting yokes (20, 21). The torque sensor according to claim 1, wherein the permanent magnet (17) and the magnetic flux collecting yokes (20, 21) are insert-coupled to the sensor housing (30).  第1および第2回転ヨーク(15,16)と、第1および第2回転ヨーク(15,16)の一部をインサート結合せしめた合成樹脂製の第1ホルダ(24)とを備える第1軸側回転ヨーク体(25)が第1軸(11)に固定され、第3および第4回転ヨーク(18,19)と、第3および第4回転ヨーク(18,19)の一部をインサート結合せしめた合成樹脂製の第2ホルダ(27)とを備える第2軸側回転ヨーク体(28)が第2軸(12)に固定されることを特徴とする請求項1または2記載のトルクセンサ。 A first shaft including first and second rotating yokes (15, 16) and a first holder (24) made of synthetic resin in which a part of the first and second rotating yokes (15, 16) is insert-bonded. The side rotary yoke body (25) is fixed to the first shaft (11), and the third and fourth rotary yokes (18, 19) and a part of the third and fourth rotary yokes (18, 19) are insert-coupled. The torque sensor according to claim 1 or 2, wherein a second shaft side rotary yoke body (28) provided with a second holder (27) made of synthetic resin is fixed to the second shaft (12). .
PCT/JP2010/060520 2009-10-20 2010-06-22 Torque sensor Ceased WO2011048846A1 (en)

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