WO2010133189A1 - Materials comprising carbon nanoparticles and the use thereof - Google Patents
Materials comprising carbon nanoparticles and the use thereof Download PDFInfo
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- WO2010133189A1 WO2010133189A1 PCT/DE2009/000695 DE2009000695W WO2010133189A1 WO 2010133189 A1 WO2010133189 A1 WO 2010133189A1 DE 2009000695 W DE2009000695 W DE 2009000695W WO 2010133189 A1 WO2010133189 A1 WO 2010133189A1
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Definitions
- the invention relates to materials containing carbon nanoparticles and their use.
- carbon nanoparticles in the context of the present invention as novel carbon-based materials, the so-called carbon nanotubes ("carbon nanotubes” or “CNT”) (company publication of Bayer AG, Bayer Material Science “Baytubes C 150 p”) and Carbon powder with graphite structure and substantially spherical shape with a mean grain size of, for example 55 nm (company publication of the company Auer-Remy GmbH, Hamburg “Nano Powders", position “C 1249YD 7440- 44-0”) summarized
- the carbon nanoparticle prepares for spherical particles with their dimensions in all axial directions the achievement of a substantially isotropic properties of the material securing spatial distribution naturally less procedural difficulties in the preparation of raw materials for the shaping of the base body as b a carbon nanotube with its axial extent.
- the carbon nanotubes While in conventional graphite carbon atoms are arranged in a hexagonal arrangement planar in individual planes, in the carbon nanotubes such hexagonal arrangements are tube-like, resulting in excellent mechanical, electrical and thermal properties. As the syllable "nano" expresses, the diameters of these carbon nanotubes are in the nanometer range, with 0.4 nm to 50 nm or 100 nm, depending on the source.
- the bulk density of these carbon nanotubes according to the manufacturer is in the order of 0.15 g / cm 3 , the material density is given as 1.3 g / cm 3 to 1.4 g / cm 3 , which is significantly lower than that of graphite.
- Strength is called a theoretical value of 45 GPa, which would be about 20 times that of steel.
- the theoretical thermal conductivity is 6000 W / mK, which is twice as high as that of diamond and at least one order of magnitude higher than that of metallic thermal conductors (F. Kerbe, Carbon Nanotubes: On the Way Out Research in the application, Ceramic Journal, Issue 6 (2007), p.436-440, in particular Figure 1).
- the carbon nanotubes have been the subject of intensive application studies for several years because of their above-mentioned material properties, which are dispersed in most cases for reasons of molding and probably also for cost reasons in another material and only one of their excellent material properties is exploited.
- the object of the invention is to use materials which contain carbon nanoparticles for components which require new complex combinations of properties and of static and dynamic load-bearing capacity of different character.
- the materials which can be used according to the invention with carbon nanoparticles or high-performance graphite and / or fibrous graphite materials containing such carbon nanoparticles are prepared by processes known per se for industrial ceramics (E 60 to E62) and powder metallurgy (E 36 to B 37). and the coating technologies (S 91 to S 92), while ensuring that the structure of the carbon nanoparticles, in particular the carbon nanotubes, is not destroyed (The brackets are page numbers of the standard work Dubbel - Paperback for Mechanical Engineering, 19th edition, Berlin 1997, where these technologies are clearly presented).
- a fundamental prerequisite for achieving the desired effects with regard to static and dynamic strength, high-temperature behavior, thermal conductivity and thermal expansion is the quasi-homogeneous distribution of the carbon nanoparticles in the component in order to obtain a sub-microscopic substantially isotropic base body, ie. achieve an anisotropy degree of, for example, ⁇ 1.2 (ratio of the maximum value to the minimum value when measured in the three spatial dimensions) with respect to the above-mentioned characteristics.
- ⁇ 1.2 ratio of the maximum value to the minimum value when measured in the three spatial dimensions
- the macroflexibility of the materials can be increased by the addition of high-strength compounds such as oxides, nitrides, borides, carbides, suicides of tantalum, niobium, chromium, silicon, molybdenum, hafnium, boron and / or tungsten or mixtures thereof. Also, mixtures of these compounds are conceivable.
- the proportion of these substances in an axial direction can be varied, and it may also be advantageous if the optionally present proportion of graphite or graphite fibers to a functional layer in favor of the proportion of coals - substance nanoparticles and the strength-enhancing substances mentioned decreases.
- the material can be provided by the usual coating method with a functional layer, wherein for controlling the harmful carbon diffusion per se known diffusion barrier layers of rhenium, molybdenum, tantalum, niobium, zirconium, titanium or compounds and combinations of these metals and in an advantageous embodiment
- a binding layer for example by introducing rhenium or rhenium compounds, or carbides in the surface region of the component from the materials used in the invention, are arranged.
- Exemplary embodiment 1 is a diagrammatic representation of Exemplary embodiment 1:
- a material for use according to the invention consists, for example, of 60% by mass of carbon nanotubes, 20% by mass of nano-graphite powder particles and 20% by mass of molybdenum carbide.
- This material is made by the usual methods of powder metallurgy and graphite processing by mixing the powders, pressing and heat treatment, possibly using the hot pressing method, in dimensions close to the final shape and finished by metal cutting.
- This material is particularly suitable for use in wear resistant components, such as slip rings, plain bearings, electrodes for spark erosion, dies and punches for hot pressing or pressure sintering, extrusion and grinding wheels and cutting tool pads, which will be shown below in specific embodiments.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- a further embodiment of an advantageous use according to the invention of the o.e. Material relates to molds (molds) for the original formation of metals or alloys.
- the corrosive and thus harmful diffusion of alloy constituents, in particular of nickel in the concentration range from 1% by mass to 10% by mass, is markedly reduced by a double mechanism of action over the prior art.
- the nanoporosity of the material offers little access to diffusion and thus corrosion at the grain boundaries in the interior of the material used according to the invention and on the other hand reduces the excellent thermal conductivity of the latter by faster solidification of the melt, the duration of the described harmful effect of alloying components.
- Molds made of the material used according to the invention for example, preferably for casting alloys containing metals selected from the group below, without the use being limited thereto: palladium, nickel, zinc, copper, gold, silver, platinum and / or tin and conventional Additives in the sub percentage range.
- a further advantageous embodiment relates to the use according to the invention of the abovementioned materials for spark erosion electrodes.
- Such an electrode is subject to extreme corrosive wear due to the controlled pulsed plasma discharge between the electrode and the workpiece to be machined.
- the material used according to the invention gives rise to a finer-grained and at the same time more wear-resistant electrode morphology, which ensures a shape-faithful and exact three-dimensional shaping of the workpiece machined in an electrolytic manner over a relatively long period of time.
- These electrodes can be used particularly advantageously to achieve surface qualities of the machined workpiece between stages 5 and 14 according to VDL 3400 (average roughness values R 0 below about 0.5 ⁇ m), which corresponds to the highest requirements.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- a further advantageous embodiment of the present invention consists in the use of the carbon nanoparticle-containing materials with their graphite clearly superior physical properties for dies and punches for pressure sintering, hot pressing and for the so-called SPS process both for those in direct contact with the material stand, which is subjected to the pressure sintering, as well as for so-called support rings, which give the actual matrix an extraordinary strength.
- especially the relatively low heat capacity in conjunction with the high thermal conductivity of the materials used in the invention is utilized.
- a high production frequency with steep temperature gradients as a function of time during both heating and cooling can be realized, which, among other novel materials with metastable compositions can be produced, which are prevented only by a deterrent to segregation.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- a further advantageous embodiment of the present invention consists in the use of the carbon nanoparticulate materials for fasteners, such as screws, in particular for joining components based on graphite, possibly also with a content of carbon nanoparticles or even metals, wherein the isotropic thermal expansion coefficient between 6 and 6, preferably between 4.5 and 5.5 x 10 * 6 K '1 in connection with possible high torques is of importance.
- fasteners such as screws
- the isotropic thermal expansion coefficient between 6 and 6 preferably between 4.5 and 5.5 x 10 * 6 K '1 in connection with possible high torques is of importance.
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- a further advantageous embodiment of the present invention is the use of the materials containing carbon nanoparticles for plain bearings. Due to the higher strength, in particular with a proportion of hard material, an extremely wear-resistant and high-temperature resistant plain bearings can be produced. The high thermal conductivity prevents the formation of extreme temperature gradients within the bearing body, whereby also stronger frictional heat developments can be controlled and good emergency running properties are achieved. The availability of machinery and equipment equipped with it is considerably increased.
- Embodiment 7 is considerably increased.
- a further advantageous embodiment of the present invention is the use of the carbon nanoparticulate materials for mechanical seal slide rings.
- the nanoporosity of the material essential to the invention which is closed from a thickness of about 3 mm, is of paramount importance for this use.
- This high-density material has such a low permeability that even critical media such as toxic gases, aggressive liquids, supercritical vapors and reaction mixtures can be safely separated from the outside atmosphere. Pressure differences of 80 to 100 bar could be completed in the previous experiments advantageously sealed.
- Embodiment 8 is a diagrammatic representation of Embodiment 8
- This embodiment relates to the use according to the invention of materials which contain carbon nanoparticles in an abrasive composite body (abrasive body) in which, in continuation of embodiment 1, the hard material mentioned in abrasive grains is present in the abovementioned material as a carrier material.
- abrasive body abrasive body
- the hard material mentioned in abrasive grains is present in the abovementioned material as a carrier material.
- the increased thermal conductivity compared to conventional grinding wheels allows a higher energy input and improved removal rates with a longer service life of the grinding wheel.
- the material used in the invention contains graphite, which acts as a solid lubricant, so that there is a uniform surface bearing with respect to conventional abrasive smaller frictional heat development.
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Abstract
Description
Werkstoffe, welche Kohlenstoffnanoteilchen enthalten und deren Verwendung Materials containing carbon nanoparticles and their use
Die Erfindung betrifft Werkstoffe, welche Kohlenstoffnanoteilchen enthalten und deren Verwendung. Unter dem Begriff „Kohlenstoffnanoteilchen" werden im Zusammenhang der vorliegenden Erfindung als neuartige Materialien auf Kohlenstoffbasis die sogenannten Kohlenstoffnanoröhrchen (engl, „carbon nano tubes" oder „CNT")(Firmendruckschrift der Bayer AG, Bayer Material Science „Baytubes C 150 p") sowie Kohlenstoffpulver mit Graphitstruktur und im Wesentlichen sphärischer Gestalt mit einer mittleren Korngröße von beispielsweise 55 nm (Firmendruckschrift der Firma Auer-Remy GmbH, Hamburg „Nano Powders", Position „C 1249YD 7440- 44-0") zusammengefasst Neben den im vorliegenden Zusammenhang vorteilhaften Eigenschaften der Kohlenstoffnanoteilchen bereitet bei sphärischen Teilchen mit ihren in allen Achsrichtungen gleichen Abmessungen die Erreichung einer im Wesentlichen isotrope Eigenschaften des Werkstoffes sichernden räumlichen Verteilung naturgemäß weniger verfahrenstechnische Schwierigkeiten bei der Aufbereitung der Rohstoffe für die Formgebung des Basiskörpers als bei Kohlenstoffnanoröhrchen mit ihrer axialen Erstreckung.The invention relates to materials containing carbon nanoparticles and their use. The term "carbon nanoparticles" in the context of the present invention as novel carbon-based materials, the so-called carbon nanotubes ("carbon nanotubes" or "CNT") (company publication of Bayer AG, Bayer Material Science "Baytubes C 150 p") and Carbon powder with graphite structure and substantially spherical shape with a mean grain size of, for example 55 nm (company publication of the company Auer-Remy GmbH, Hamburg "Nano Powders", position "C 1249YD 7440- 44-0") summarized In addition to the advantageous properties in the present context The carbon nanoparticle prepares for spherical particles with their dimensions in all axial directions the achievement of a substantially isotropic properties of the material securing spatial distribution naturally less procedural difficulties in the preparation of raw materials for the shaping of the base body as b a carbon nanotube with its axial extent.
Während beim herkömmlichen Graphit Kohlenstoffatome in hexagonaler Anordnung flächenhaft in einzelnen Ebenen angeordnet sind, sind bei den Kohlenstoffnanoröhrchen solche hexagonalen Anordnungen rohrartig ausgebildet, woraus sich hervorragende mechanische, elektrische und thermische Eigenschaften ergeben. Wie die Silbe „nano" ausdrückt, liegen die Durchmesser dieser Kohlenstoffnanoröhrchen im Nanometerbe- reich; je nach Quelle spricht man 0,4 nm bis 50 nm oder 100 nm.While in conventional graphite carbon atoms are arranged in a hexagonal arrangement planar in individual planes, in the carbon nanotubes such hexagonal arrangements are tube-like, resulting in excellent mechanical, electrical and thermal properties. As the syllable "nano" expresses, the diameters of these carbon nanotubes are in the nanometer range, with 0.4 nm to 50 nm or 100 nm, depending on the source.
Die Schüttdichte dieser Kohlenstoffnanoröhrchen liegt nach Herstellerangaben in der Größenordnung von 0,15 g/cm3, die Materialdichte wird mit 1,3 g/cm3 bis 1,4 g/cm3 angegeben, was deutlich unter derjenigen von Graphit liegt. Als Festigkeit wird ein theoretischer Wert von 45 GPa genannt, was etwa das 20fache von Stahl wäre. Die theoretische Wärmeleitfähigkeit beträgt 6000 W/mK und übertrifft damit jene des Diamanten um das Doppelte und diejenige metallischer Wärmeleiter um mindestens eine Größenordnung (F. Kerbe, Carbon Nanotubes: Auf dem Weg aus der Forschung in die Anwendung, Keramische Zeitschrift, Heft 6 (2007), S.436 - 440, insbesondere Bild 1).The bulk density of these carbon nanotubes according to the manufacturer is in the order of 0.15 g / cm 3 , the material density is given as 1.3 g / cm 3 to 1.4 g / cm 3 , which is significantly lower than that of graphite. Strength is called a theoretical value of 45 GPa, which would be about 20 times that of steel. The theoretical thermal conductivity is 6000 W / mK, which is twice as high as that of diamond and at least one order of magnitude higher than that of metallic thermal conductors (F. Kerbe, Carbon Nanotubes: On the Way Out Research in the application, Ceramic Journal, Issue 6 (2007), p.436-440, in particular Figure 1).
Die Kohlenstoffnanoröhrchen sind wegen ihrer oben erwähnten Materialeigenschaften schon seit einigen Jahren Gegenstand intensiver Anwendungsuntersuchungen, wobei diese in den allermeisten Fällen aus Gründen der Formgebung und wohl auch aus Kostengründen in einem anderen Material dispergiert sind und nur jeweils einer ihrer hervorragenden Materialeigenschaften ausgenutzt wird.The carbon nanotubes have been the subject of intensive application studies for several years because of their above-mentioned material properties, which are dispersed in most cases for reasons of molding and probably also for cost reasons in another material and only one of their excellent material properties is exploited.
So liegt ein Schwerpunkt in der Dispergierung von Kohlenstoffnanoröhrchen in Polymeren zur Beeinflussung der elektrischen oder thermischen Leitfähigkeit des resultierenden Verbundmaterials sowie zur Realisierung von transparenten Dünnschicht-Transistoren (S. Roth, B. Hornbostel, V. Skakalova, Carbon-Based Nanocomposites im Tagungsband „Garbon Nanotubes" 19./20, September 2007 Regensburg, S. 157 - 164).Thus, a focus is the dispersion of carbon nanotubes in polymers for influencing the electrical or thermal conductivity of the resulting composite material and for the realization of transparent thin-film transistors (S. Roth, B. Hornbostel, V. Skakalova, Carbon-Based Nanocomposites in the conference proceedings "Garbon Nanotubes "19./20, September 2007 Regensburg, pp. 157-164).
Bei einem speziellen Anwendungsfall, nämlich für einen Röntgen- Drehaπodenteller, ist ein Basiskörper bekannt, welcher Kohlenstoffnano- teilchen enthält und hohe Anforderungen bezüglich der Temperatur des Brennfleckes und der Drehzahl des Röntgen-Drehanodentellers zu erfüllen vermag (Deutsche Patentanmeldung 102008 050 716.4).In a specific application, namely for a Röntgen-Drehaπodenteller, a base body is known which contains carbon nanoparticles and high requirements with respect to the temperature of the focal spot and the speed of the X-ray rotary anode plate is able to meet (German Patent Application 102008 050 716.4).
Der Erfindung liegt die Aufgabe zugrunde, Werkstoffe, welche Kohlen- stoffnanoteilchen enthalten, für Bauteile zu verwenden, von denen neue komplexe Kombinationen von Eigenschaften sowie von statischer und dynamischer Belastbarkeit unterschiedlichen Charakters gefordert werden.The object of the invention is to use materials which contain carbon nanoparticles for components which require new complex combinations of properties and of static and dynamic load-bearing capacity of different character.
Diese Aufgabe wird durch die in den Patentansprüchen beschriebene Erfindung gelöst.This object is solved by the invention described in the claims.
Die Herstellung der erfindungsgemäß verwendbaren Werkstoffe mit Koh- lenstoffnanoteilchen bzw. aus Hochleistungsgraphit- und/oder Fasergraphitwerkstoffen mit einem Gehalt an solchen Kohlenstoffnanoteilchen erfolgt nach an sich bekannten Verfahren der technischen Keramik (E 60 bis E62), der Pulvermetallurgie (E 36 bis B 37) und der Beschichtungs- technologien (S 91 bis S 92), wobei dafür Sorge zu tragen ist, dass die Struktur der Kohlenstoffnanoteilchen, insbesondere der Kohlenstoffnano- röhrchen, nicht zerstört wird (Die Klammerangaben sind Seitenzahlen des Standardwerkes Dubbel - Taschenbuch für den Maschinenbau, 19. Auflage, Berlin 1997, wo diese Technologien überschaubar dargestellt sind).The materials which can be used according to the invention with carbon nanoparticles or high-performance graphite and / or fibrous graphite materials containing such carbon nanoparticles are prepared by processes known per se for industrial ceramics (E 60 to E62) and powder metallurgy (E 36 to B 37). and the coating technologies (S 91 to S 92), while ensuring that the structure of the carbon nanoparticles, in particular the carbon nanotubes, is not destroyed (The brackets are page numbers of the standard work Dubbel - Paperback for Mechanical Engineering, 19th edition, Berlin 1997, where these technologies are clearly presented).
Grundsätzliche Voraussetzung zur Erzielung der gewünschten Effekte bezüglich statischer und dynamischer Festigkeit, Hochtemperaturverhalten, Wärmeleitfähigkeit und Wärmedehnung ist die quasihomogene Verteilung der Kohlenstoffnanoteilchen im Bauteil, um einen im submakroskopischen Bereich im wesentlichen isotropen Basiskörper, d.h. einen Anisotropiegrad von beispielsweise < 1,2 (Verhältnis des Maximalwertes zum Minimalwert bei Messung in den drei räumlichen Dimensionen) bezüglich der oben erwähnten Eigenschaften bzw. Belastbarkeit zu erreichen. Im Umkehrschluss bedeutet dies aber auch, dass im makroskopischen Bereich, Vorzugsrichungen bestimmter Eigenschaften gezielt eingestellt und ausgenutzt werden können. So erlaubt eine gezielte Strukturierung durch Ausrichten der Kohlenstoffnanoröhrchen das Einstellen von Wärmeleitfähigkeiten und Zugfestigkeiten in Abhängigkeit von der RaumrichtungA fundamental prerequisite for achieving the desired effects with regard to static and dynamic strength, high-temperature behavior, thermal conductivity and thermal expansion is the quasi-homogeneous distribution of the carbon nanoparticles in the component in order to obtain a sub-microscopic substantially isotropic base body, ie. achieve an anisotropy degree of, for example, <1.2 (ratio of the maximum value to the minimum value when measured in the three spatial dimensions) with respect to the above-mentioned characteristics. Conversely, this also means that in the macroscopic area, preferred directions of certain properties can be set and utilized in a targeted manner. Thus, a targeted structuring by aligning the carbon nanotubes allows the setting of thermal conductivities and tensile strengths as a function of the spatial direction
Im Falle der Kohlenstoffnanoröhrchen sollen deren Durchmesser und Länge untereinander nicht wesentlich voneinander abweichen. Besonders günstig ist eine leicht winklige Gestalt der einzelnen Kohlenstoffnanoröhrchen.In the case of carbon nanotubes, their diameter and length should not differ significantly from each other. Particularly favorable is a slightly angled shape of the individual carbon nanotubes.
Erfindungsgemäß kann die Makrofestigkeit der Werkstoffe durch den Zusatz von hochfesten Verbindungen, wie Oxide, Nitride, Boride, Karbide, Suizide des Tantals, Niobs, Chroms, Siliziums, Molybdäns, Hafniums, Bors und/oder Wolframs bzw. Gemische derselben gesteigert werden. Auch Mischungen dieser Verbindungen sind denkbar. Im Interesse der Bindungsfestigkeit und der Herstellbarkeit von Bauteilen für die erfindungsgemäßen Verwendungen kann der Anteil dieser Stoffe in einer Achsrichtung variiert werden, wobei es weiterhin vorteilhaft sein kann, wenn der gegebenenfalls vorhandene Anteil von Graphit bzw. Graphitfasern zu einer Funktionsschicht hin zugunsten des Anteils der Kohlen- stoffnanoteifchen und der genannten festigkeitssteigernden Stoffe abnimmt.According to the invention, the macroflexibility of the materials can be increased by the addition of high-strength compounds such as oxides, nitrides, borides, carbides, suicides of tantalum, niobium, chromium, silicon, molybdenum, hafnium, boron and / or tungsten or mixtures thereof. Also, mixtures of these compounds are conceivable. In the interest of the bond strength and the manufacturability of components for the uses of the invention, the proportion of these substances in an axial direction can be varied, and it may also be advantageous if the optionally present proportion of graphite or graphite fibers to a functional layer in favor of the proportion of coals - substance nanoparticles and the strength-enhancing substances mentioned decreases.
Der Werkstoff kann nach den üblichen Beschichtungs-Verfahren mit einer Funktionsschicht versehen werden, wobei zur Beherrschung der schädlichen Kohlenstoffdiffusion an sich bekannte Diffusions-Sperrschichten aus Rhenium, Molybdän, Tantal, Niob, Zirkonium, Titan bzw. Verbindungen und Kombinationen dieser Metalle sowie in vorteilhafter Ausgestaltung der Erfindung weiterhin eine Bindungsschicht, beispielsweise durch Einbringen von Rhenium oder Rheniumverbindungen, bzw. -Karbiden in den Oberflächenbereich des Bauteiles aus den erfindungsgemäß verwendeten Werkstoffen, angeordnet werden.The material can be provided by the usual coating method with a functional layer, wherein for controlling the harmful carbon diffusion per se known diffusion barrier layers of rhenium, molybdenum, tantalum, niobium, zirconium, titanium or compounds and combinations of these metals and in an advantageous embodiment The invention further, a binding layer, for example by introducing rhenium or rhenium compounds, or carbides in the surface region of the component from the materials used in the invention, are arranged.
Bei der Verwendung von Kohlenstoffnanoröhrchen ist normalerweise eine gewisse Nanoporosität zu erwarten, so dass eine Verarbeitung im Unterdruckbereich mit einer Restatmoshäre aus Schutzgasen oder auch die Verwendung gedeckelter Kohlenstoffnanoröhrchen von Vorteil sind.With the use of carbon nanotubes, a certain nanoporosity is normally to be expected, so that processing in the vacuum range with a residual atmosphere of protective gases or else the use of capped carbon nanotubes are advantageous.
Die Erfindung wird nachstehend an Ausführungsbeispielen näher erläutert.The invention will be explained in more detail by exemplary embodiments.
Ausfuhrungsbeispiel 1 :Exemplary embodiment 1:
Ein Werkstoff zur erfindungsgemäßen Verwendung besteht beispielsweise aus 60 Masse-% Kohlenstoffnanoröhrchen, 20 Masse-% Nano- Graphitpulverteilchen und 20 Masse-% Molybdäncarbid. Dieser Werkstoff wird nach den üblichen Verfahren der Pulvermetallurgie und der Graphitverarbeitung durch Mischen der Pulver, Pressen und Wärmebehandlung, unter Umständen unter Anwendung des Heißpressverfahren, in Abmessungen nahe an der Endform hergestellt und durch spangebende Formung fertigbearbeitet.A material for use according to the invention consists, for example, of 60% by mass of carbon nanotubes, 20% by mass of nano-graphite powder particles and 20% by mass of molybdenum carbide. This material is made by the usual methods of powder metallurgy and graphite processing by mixing the powders, pressing and heat treatment, possibly using the hot pressing method, in dimensions close to the final shape and finished by metal cutting.
Es werden handelsübliche ungedeckelte Kohlenstoffnanoröhrchen und feinkörniges Nano-Graphitpulverteiichen hoher Reinheit eingesetzt, wobei die ersteren sich in Länge und Durchmesser untereinander nur wenig un- terscheiden und im Durchschnitt kürzer als 10 nm sein sollen. Ihre Längsachse soll nach Möglichkeit von der Geraden abweichenCommercially available uncoated carbon nanotubes and fine-grained high-purity nano-graphite powder particles are used, the former being only slightly different in length and diameter. and on average be shorter than 10 nm. Your longitudinal axis should deviate from the straight line if possible
Dieser Werkstoff eignet sich besonders für die Verwendung bei verschleißfesten Bauteilen, wie Gleitringe, Gleitlager, Elektroden für die Funkenerosion, Matrizen und Stempel zum Heißpressen bzw. Drucksintern, Strangpressen und sowie Schleifkörper und Schneidwerkzeugauflagen, was nachfolgend noch an speziellen Ausführungsbeispielen dargestellt werden wird.This material is particularly suitable for use in wear resistant components, such as slip rings, plain bearings, electrodes for spark erosion, dies and punches for hot pressing or pressure sintering, extrusion and grinding wheels and cutting tool pads, which will be shown below in specific embodiments.
Ausführunαsbeispiel 2:Embodiment 2:
Ein weiteres Ausführungsbeispiel einer vorteilhaften erfindungsgemäßen Verwendung des o.e. Werkstoffes betrifft Kokillen (Gussformen) für die Urformung von Metallen bzw. Legierungen. Die korrodierende und somit schädliche Diffusion von Legierungsbestandteilen, insbesondere von Nickel im Konzentrationsbereich von 1 Masse-% bis 10 Masse-% wird durch einen doppelten Wirkmechanismus gegenüber dem Stand der Technik deutlich vermindert. Zum einen bietet die Nanoporosität des Werkstoffes kaum Zugang für eine Diffusion und damit Korrosion an den Korngrenzen im Inneren des erfindungsgemäß verwendeten Werkstoffes und zum anderen vermindert die ausgezeichnete Wärmeleitfähigkeit des letzteren durch schnellere Erstarrung der Schmelze die Dauer der geschilderte schädliche Einwirkung von Legierungsbestandteilen. Kokillen aus dem erfindungsgemäß verwendeten Werkstoff beispielsweise bevorzugt zum Guss von Legierungen, welche Metalle ausgewählt aus der nachfolgend aufgeführten Gruppe enthalten, ohne dass die Verwendung darauf beschränkt wäre: Palladium, Nickel, Zink, Kupfer, Gold, Silber, Platin und/oder Zinn sowie übliche Zusätze im Subprozentbereich.A further embodiment of an advantageous use according to the invention of the o.e. Material relates to molds (molds) for the original formation of metals or alloys. The corrosive and thus harmful diffusion of alloy constituents, in particular of nickel in the concentration range from 1% by mass to 10% by mass, is markedly reduced by a double mechanism of action over the prior art. On the one hand, the nanoporosity of the material offers little access to diffusion and thus corrosion at the grain boundaries in the interior of the material used according to the invention and on the other hand reduces the excellent thermal conductivity of the latter by faster solidification of the melt, the duration of the described harmful effect of alloying components. Molds made of the material used according to the invention, for example, preferably for casting alloys containing metals selected from the group below, without the use being limited thereto: palladium, nickel, zinc, copper, gold, silver, platinum and / or tin and conventional Additives in the sub percentage range.
Die gleichen Vorteile werden durch die gleichen Wirkprinzipien bei der erfindungsgemäßen Verwendung der genannten Werkstoffe für Tiegel und Kokillen für das Metallstranggießen erzielt Ausführungsbeispiel 3:The same advantages are achieved by the same principles of action in the inventive use of said materials for crucibles and dies for metal casting Embodiment 3
Eine weitere vorteilhafte Ausführungform betrifft die erfindungsgemäße Verwendung der oben erwähnten Werkstoffe für Funkenerosionselektroden. Eine solche Elektrode unterliegt auf Grund der gesteuerten gepulsten Plasmaentladung zwischen der Elektrode und dem zu bearbeitenden Werkstück einem extremen korrosiven Verschleiß. Der erfindungsgemäß verwendete Werkstoff ergibt gegenüber dem Stand der Technik eine feinkörnigere und zugleich verschleißfestere Elektrodenmorphologie, welche über einen längeren Zeitraum eine formtreue und exakte dreidimensionale Formgebung des elektrσerosiv bearbeiteten Werkstückes gewährleistet. Besonders vorteilhaft können diese Elektroden zur Erzielung von Oberflächengüten des bearbeiteten Werkstückes zwischen Stufe 5 und 14 nach VDl 3400 (Mittenrauhwerte R0 unter etwa 0,5 μm), was höchsten Anforderungen entspricht, eingesetzt werden.A further advantageous embodiment relates to the use according to the invention of the abovementioned materials for spark erosion electrodes. Such an electrode is subject to extreme corrosive wear due to the controlled pulsed plasma discharge between the electrode and the workpiece to be machined. Compared to the prior art, the material used according to the invention gives rise to a finer-grained and at the same time more wear-resistant electrode morphology, which ensures a shape-faithful and exact three-dimensional shaping of the workpiece machined in an electrolytic manner over a relatively long period of time. These electrodes can be used particularly advantageously to achieve surface qualities of the machined workpiece between stages 5 and 14 according to VDL 3400 (average roughness values R 0 below about 0.5 μm), which corresponds to the highest requirements.
Ausführunqsbeispiet 4:Embodiment 4:
Eine weitere vorteilhafte Ausführungsform der vorliegenden Erfindung besteht in der Verwendung der kohlenstoffnanoteilchenhaltigen Werkstoffe mit ihren denen des Graphits deutlich überlegenen physikalischen Eigenschaften für Matrizen und Stempel zum Drucksintern, Heißpressen sowie für das sogenannte SPS-Verfahren und zwar sowohl für solche die im direkten Kontakt mit dem Werkstoff stehen, welcher der Drucksinterung unterworfen wird, als auch für sogenannte Stützringe, welche der eigentlichen Matrize eine außergewöhnliche Festigkeit verleihen. Im ersten Falle wird vor allem die relativ niedrige Wärmekapazität in Verbindung mit der hohen Wärmeleitfähigkeit der erfindungsgemäß verwendeten Werkstoffe ausgenutzt. Dadurch ist eine hohe Fertigungsfrequenz mit steilen Temperaturverläufen als Funktion der Zeit sowohl beim Aufheizen als auch beim Abkühlen realisierbar, wodurch u.a. neuartige Werkstoffe mit metastabilen Zusammensetzungen herstellbar sind, die nur durch eine Abschreckung an der Entmischung gehindert werden. Dieser Vorteil ist auch im zweiten Fall der sogenannten Stützringe gegeben, wenn naturgemäß auch nur indirekt Im Vordergrund steht hier die Erhöhung der Druckfestigkeit einer Matrize aus einem anderen, mit dem Sintergut kom- patiblen Werkstoff, wobei die etwa vierfach höhere Festigkeit der Stützringe aus den kohlenstoffnanoteilchenhaltigen Werkstoffen gegenüber solchen aus herkömmlichen Werkstoffen einen deutlich größeren Formhohlraum ermöglicht.A further advantageous embodiment of the present invention consists in the use of the carbon nanoparticle-containing materials with their graphite clearly superior physical properties for dies and punches for pressure sintering, hot pressing and for the so-called SPS process both for those in direct contact with the material stand, which is subjected to the pressure sintering, as well as for so-called support rings, which give the actual matrix an extraordinary strength. In the first case, especially the relatively low heat capacity in conjunction with the high thermal conductivity of the materials used in the invention is utilized. As a result, a high production frequency with steep temperature gradients as a function of time during both heating and cooling can be realized, which, among other novel materials with metastable compositions can be produced, which are prevented only by a deterrent to segregation. This advantage is also given in the second case of the so-called support rings, when, of course, also only indirectly the emphasis here is the increase of the compressive strength of a die from another, with the sintered material. compatible material, wherein the approximately four times higher strength of the support rings of the carbon nanoparticle-containing materials over those of conventional materials allows a significantly larger mold cavity.
Ausführungsbeispiel 5:Embodiment 5:
Eine weitere vorteilhafte Ausführungsform der vorliegenden Erfindung besteht in der Verwendung der kohlenstoffnanoteilchenhaltigen Werkstoffe für Verbindungselemente, wie beispielsweise Schrauben, insbesondere zum Verbinden von Bauteilen auf der Basis von Graphit ggf. ebenfalls mit einem Gehalt an Kohlenstofmanoteilchen oder auch an Metallen, wobei der isotrope Wärmedehnungskoeffizient zwischen 6 und 6, vorzugsweise zwischen 4,5 und 5,5 x 10*6 K'1 in Verbindung mit möglichen hohen Anzugsmomenten von Bedeutung ist. Mit einer gegenüber herkömmlichen Verbindungselementen aus Graphit mindesten um den Faktor 4 größeren Festigkeit sind solche Verbindungselemente speziell zur Befestigung von Graphitheizelementen von Vorteil, wo durch ein hohes Anzugsmoment trotz thermischer Ausdehnung ein dauerhafter elektrischer Kontakt ohne die Gefahr der Ausbildung eines elektrischen Lichtbogens sichergestellt wird. Vorteilhaft ist auch die Verwendung bei der Halterung bzw. Fixierung von Werkstücken bei der Wärmebehandlung von Metallteilen.A further advantageous embodiment of the present invention consists in the use of the carbon nanoparticulate materials for fasteners, such as screws, in particular for joining components based on graphite, possibly also with a content of carbon nanoparticles or even metals, wherein the isotropic thermal expansion coefficient between 6 and 6, preferably between 4.5 and 5.5 x 10 * 6 K '1 in connection with possible high torques is of importance. With a comparison to conventional fasteners made of graphite least by a factor of 4 greater strength such fasteners are especially for mounting graphite heating advantageous where a high tightening torque despite thermal expansion permanent electrical contact without the risk of the formation of an electric arc is ensured. Also advantageous is the use in the holder or fixation of workpieces in the heat treatment of metal parts.
Ausführunαsbetspiei 6:Embodiment 6:
Eine weitere vorteilhafte Ausführungsform der vorliegenden Erfindung besteht in der Verwendung der kohlenstoffnanoteilchenhaltigen Werkstoffe für Gleitlager. Durch die höhere Festigkeit, insbesondere mit einem Hartstoffanteil, ist ein extrem verschleißfestes und hochtemperaturbeständiges Gleitlager herstellbar. Die hohe Wärmeleitfähigkeit verhindert die Ausbildung extremer Temperaturgradienten innerhalb des Lagerkörpers, wodurch auch stärkere Reibwärmeentwicklungen beherrschbar und gute Notlaufeigenschaften erzielt werden. Die Verfügbarkeit damit ausgestatteter Maschinen und Anlagen wird beträchtlich erhöht. Ausführunαsbeispiel 7:A further advantageous embodiment of the present invention is the use of the materials containing carbon nanoparticles for plain bearings. Due to the higher strength, in particular with a proportion of hard material, an extremely wear-resistant and high-temperature resistant plain bearings can be produced. The high thermal conductivity prevents the formation of extreme temperature gradients within the bearing body, whereby also stronger frictional heat developments can be controlled and good emergency running properties are achieved. The availability of machinery and equipment equipped with it is considerably increased. Embodiment 7:
Eine weitere vorteilhafte Ausführungsform der vorliegenden Erfindung besteht in der Verwendung der kohlenstoffnanoteilchenhaltigen Werkstoffe für Gleitringe von Gleitringdichtungen. Neben den zuvor erwähnten, für Gleitlager wichtigen Eigenschaften und Einsatzgesichtspunkten ist für diese Verwendung die ab einer Dicke von etwa 3mm geschlossene Na- noporosität des erfindungswesentlichen Werkstoffes von überragender Bedeutung. Dieses hochdichte Material hat eine solch geringe Durchlässigkeit, dass auch kritische Medien, wie toxische Gase, aggressive Flüssigkeiten, überkritische Dämpfe und Reaktionsgemische sicher von der Außenatmosphäre abgetrennt werden können. Druckunterschiede von 80 bis 100 bar konnten bei den bisherigen Versuchen in vorteilhafterweise dicht abgeschlossen werden.A further advantageous embodiment of the present invention is the use of the carbon nanoparticulate materials for mechanical seal slide rings. In addition to the abovementioned properties and application aspects which are important for slide bearings, the nanoporosity of the material essential to the invention, which is closed from a thickness of about 3 mm, is of paramount importance for this use. This high-density material has such a low permeability that even critical media such as toxic gases, aggressive liquids, supercritical vapors and reaction mixtures can be safely separated from the outside atmosphere. Pressure differences of 80 to 100 bar could be completed in the previous experiments advantageously sealed.
Ausführunαsbeispiel 8:Embodiment 8:
Dieses Ausführungsbeispiel betrifft die erfindungsgemäße Verwendung von Werkstoffen, welche Kohlenstoffnanoteilchen enthalten in einen abrasiven Verbundkörper (Schleifkörper), bei welchem in Fortführung des Ausführungsbeispieles 1 der dort erwähnte Hartstoff in Schleifmittelkörnung in dem oben erwähnten Werkstoff als Trägermaterial vorliegt. Die gegenüber herkömmlichen Schleifkörpern erhöhte Wärmeleitfähigkeit erlaubt einen höheren Energieeintrag und verbesserte Abtragraten bei verlängerter Standzeit des Schleifkörpers. Hierbei ist es von Vorteil, wenn der erfindungsgemäß verwendete Werkstoff Graphit enthält, der als Feststoff-Schmiermittel wirkt, so dass sich eine gleichmäßige flächige Auflage mit gegenüber herkömmlichen Schleifkörpern geringerer Reibwärmeentwicklung ergibt. This embodiment relates to the use according to the invention of materials which contain carbon nanoparticles in an abrasive composite body (abrasive body) in which, in continuation of embodiment 1, the hard material mentioned in abrasive grains is present in the abovementioned material as a carrier material. The increased thermal conductivity compared to conventional grinding wheels allows a higher energy input and improved removal rates with a longer service life of the grinding wheel. It is advantageous if the material used in the invention contains graphite, which acts as a solid lubricant, so that there is a uniform surface bearing with respect to conventional abrasive smaller frictional heat development.
Claims
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| PCT/DE2009/000695 WO2010133189A1 (en) | 2009-05-19 | 2009-05-19 | Materials comprising carbon nanoparticles and the use thereof |
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| PCT/DE2009/000695 WO2010133189A1 (en) | 2009-05-19 | 2009-05-19 | Materials comprising carbon nanoparticles and the use thereof |
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| WO2010133189A1 true WO2010133189A1 (en) | 2010-11-25 |
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| US8976335B2 (en) | 2010-12-23 | 2015-03-10 | Asml Netherlands B.V. | Lithographic apparatus and removable member |
| DE102014001947A1 (en) * | 2014-02-12 | 2015-08-27 | Audi Ag | Die casting mold and method for its production |
| CN108866496A (en) * | 2017-11-28 | 2018-11-23 | 中国科学院金属研究所 | Radioresistance injury reinforcing metallic nano crystal/carbon nano tube compound material and preparation method thereof |
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| US8976335B2 (en) | 2010-12-23 | 2015-03-10 | Asml Netherlands B.V. | Lithographic apparatus and removable member |
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