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WO2010033487A8 - Systems and methods for producing a crude product - Google Patents

Systems and methods for producing a crude product Download PDF

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Publication number
WO2010033487A8
WO2010033487A8 PCT/US2009/056932 US2009056932W WO2010033487A8 WO 2010033487 A8 WO2010033487 A8 WO 2010033487A8 US 2009056932 W US2009056932 W US 2009056932W WO 2010033487 A8 WO2010033487 A8 WO 2010033487A8
Authority
WO
WIPO (PCT)
Prior art keywords
contacting
zone
contacting zone
zones
heavy oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2009/056932
Other languages
French (fr)
Other versions
WO2010033487A9 (en
WO2010033487A2 (en
WO2010033487A3 (en
Inventor
Darush Farshid
Bruce Reynolds
Julie Chabot
Bo Kou
Vivion Andrew Brennan
Erin Maris
Shuwu Yang
Goutam Biswas
Kaidong Chen
Joseph V. Nguyen
Axel Brait
Rahul S. Bhaduri
Alexander E. Kuperman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chevron USA Inc
Original Assignee
Chevron USA Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/233,439 external-priority patent/US7938954B2/en
Priority claimed from US12/233,393 external-priority patent/US7935243B2/en
Priority claimed from US12/212,737 external-priority patent/US7931796B2/en
Priority claimed from US12/212,796 external-priority patent/US7897035B2/en
Priority claimed from US12/233,171 external-priority patent/US8372266B2/en
Priority claimed from US12/233,327 external-priority patent/US7897036B2/en
Priority claimed from US12/506,840 external-priority patent/US7931797B2/en
Priority claimed from US12/506,987 external-priority patent/US20110017637A1/en
Priority claimed from US12/506,937 external-priority patent/US8236169B2/en
Priority claimed from US12/506,885 external-priority patent/US7943036B2/en
Priority to CA2737386A priority Critical patent/CA2737386C/en
Priority to EA201170464A priority patent/EA201170464A1/en
Priority to EP09815050A priority patent/EP2328995A4/en
Priority to MX2011002971A priority patent/MX2011002971A/en
Priority to CN200980142583.9A priority patent/CN102197115B/en
Priority to JP2011527897A priority patent/JP5764063B2/en
Priority to BRPI0918083A priority patent/BRPI0918083A2/en
Application filed by Chevron USA Inc filed Critical Chevron USA Inc
Publication of WO2010033487A2 publication Critical patent/WO2010033487A2/en
Publication of WO2010033487A8 publication Critical patent/WO2010033487A8/en
Publication of WO2010033487A3 publication Critical patent/WO2010033487A3/en
Publication of WO2010033487A9 publication Critical patent/WO2010033487A9/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/10—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only cracking steps
    • C—CHEMISTRY; METALLURGY
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    • C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
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    • C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/18—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 in the presence of hydrogen-generating compounds, e.g. ammonia, water, hydrogen sulfide
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04—Diesel oil
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/08—Jet fuel
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/28—Propane and butane

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Catalysts (AREA)

Abstract

A flexible once-through process for hydroprocessing heavy oil feedstock is disclosed. The process employs a plurality of contacting zones and at least a separation zone to convert at least a portion of the heavy oil feedstock to lower boiling hydrocarbons, forming upgraded products. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst which comprises an active metal catalyst having an average particle size of at least 1 micron in a hydrocarbon oil diluent, at a concentration of greater than 500 wppm of active metal catalyst to heavy oil feedstock. The plurality of contacting zones and separation zones are configured in a permutable fashion allowing the once-through process to be flexible operating in various modes: a sequential mode; a parallel mode; a combination of parallel and sequential mode; all online; some online and some on stand-by; some online and some off-line; a parallel mode with the effluent stream from the contacting zone being sent to at least a separation zone in series with the contacting zone; a parallel mode with the effluent stream from the contacting zone being combined with an effluent stream from at least another contacting zone and sent to the separation zone; and combinations thereof. In one embodiment, the effluent from a contacting zone is sent to the next contacting zone in series for further upgrade, with the next contacting zone having a pressure drop of at most 100 psi, with the pressure drop is not due to a pressure reducing device as in the prior art. In one embodiment, at least an additive material selected from inhibitor additives, anti-foam agents, stabilizers, metal scavengers, metal contaminant removers, metal passivators, and sacrificial materials, in an amount of less than 1 wt. % of the heavy oil feedstock, is added to at least one of the contacting zones.
PCT/US2009/056932 2008-09-18 2009-09-15 Systems and methods for producing a crude product Ceased WO2010033487A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EA201170464A EA201170464A1 (en) 2008-09-18 2009-09-15 SYSTEMS AND METHODS OF PRODUCING RAW PRODUCT
BRPI0918083A BRPI0918083A2 (en) 2008-09-18 2009-09-15 process for hydroprocessing a heavy oil feed load
CA2737386A CA2737386C (en) 2008-09-18 2009-09-15 Systems and methods for producing a crude product
CN200980142583.9A CN102197115B (en) 2008-09-18 2009-09-15 Systems and methods for producing a crude product
MX2011002971A MX2011002971A (en) 2008-09-18 2009-09-15 Systems and methods for producing a crude product.
EP09815050A EP2328995A4 (en) 2008-09-18 2009-09-15 Systems and methods for producing a crude product
JP2011527897A JP5764063B2 (en) 2008-09-18 2009-09-15 System and method for producing a crude product

Applications Claiming Priority (20)

Application Number Priority Date Filing Date Title
US12/233,171 2008-09-18
US12/233,439 US7938954B2 (en) 2005-12-16 2008-09-18 Systems and methods for producing a crude product
US12/212,737 2008-09-18
US12/233,439 2008-09-18
US12/233,327 US7897036B2 (en) 2008-09-18 2008-09-18 Systems and methods for producing a crude product
US12/233,327 2008-09-18
US12/212,796 2008-09-18
US12/233,171 US8372266B2 (en) 2005-12-16 2008-09-18 Systems and methods for producing a crude product
US12/212,796 US7897035B2 (en) 2008-09-18 2008-09-18 Systems and methods for producing a crude product
US12/212,737 US7931796B2 (en) 2008-09-18 2008-09-18 Systems and methods for producing a crude product
US12/233,393 US7935243B2 (en) 2008-09-18 2008-09-18 Systems and methods for producing a crude product
US12/233,393 2008-09-18
US12/506,937 2009-07-21
US12/506,840 US7931797B2 (en) 2009-07-21 2009-07-21 Systems and methods for producing a crude product
US12/506,987 US20110017637A1 (en) 2009-07-21 2009-07-21 Systems and Methods for Producing a Crude Product
US12/506,987 2009-07-21
US12/506,885 US7943036B2 (en) 2009-07-21 2009-07-21 Systems and methods for producing a crude product
US12/506,937 US8236169B2 (en) 2009-07-21 2009-07-21 Systems and methods for producing a crude product
US12/506,840 2009-07-21
US12/506,885 2009-07-21

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JP (1) JP5764063B2 (en)
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CN (1) CN102197115B (en)
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CA (1) CA2737386C (en)
EA (1) EA201170464A1 (en)
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WO2010033487A9 (en) 2010-09-16
KR101592856B1 (en) 2016-02-12
CN102197115B (en) 2014-09-10
JP5764063B2 (en) 2015-08-12
WO2010033487A2 (en) 2010-03-25
MX2011002971A (en) 2011-04-11
JP2012503072A (en) 2012-02-02
CN102197115A (en) 2011-09-21
WO2010033487A3 (en) 2010-07-01
EA201170464A1 (en) 2011-12-30
EP2328995A4 (en) 2012-05-30
KR20110076940A (en) 2011-07-06
EP2328995A2 (en) 2011-06-08
CA2737386A1 (en) 2010-03-25
BRPI0918083A2 (en) 2015-12-01
CA2737386C (en) 2017-04-18

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