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WO2010003463A1 - Method for polymerising glycolic acid with microorganisms - Google Patents

Method for polymerising glycolic acid with microorganisms Download PDF

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Publication number
WO2010003463A1
WO2010003463A1 PCT/EP2008/059067 EP2008059067W WO2010003463A1 WO 2010003463 A1 WO2010003463 A1 WO 2010003463A1 EP 2008059067 W EP2008059067 W EP 2008059067W WO 2010003463 A1 WO2010003463 A1 WO 2010003463A1
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Prior art keywords
microorganism
glycolic acid
gene
coa
glycolyl
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PCT/EP2008/059067
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French (fr)
Inventor
Philippe Soucaille
Wanda Dischert
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Metabolic Explorer SA
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Metabolic Explorer SA
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Priority to PCT/EP2008/059067 priority Critical patent/WO2010003463A1/en
Priority to KR1020117003130A priority patent/KR20110033265A/en
Priority to RU2011103721/10A priority patent/RU2011103721A/en
Priority to MX2011000351A priority patent/MX2011000351A/en
Priority to CN2009801354481A priority patent/CN102171356A/en
Priority to CA2730220A priority patent/CA2730220A1/en
Priority to PCT/EP2009/058836 priority patent/WO2010004032A1/en
Priority to EP09793964A priority patent/EP2310518A1/en
Priority to JP2011517171A priority patent/JP2011527367A/en
Priority to US13/003,297 priority patent/US20110118434A1/en
Priority to ARP090102633A priority patent/AR072501A1/en
Publication of WO2010003463A1 publication Critical patent/WO2010003463A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/62Carboxylic acid esters
    • C12P7/625Polyesters of hydroxy carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/63Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
    • C12N15/74Vectors or expression systems specially adapted for prokaryotic hosts other than E. coli, e.g. Lactobacillus, Micromonospora
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y203/00Acyltransferases (2.3)
    • C12Y203/01Acyltransferases (2.3) transferring groups other than amino-acyl groups (2.3.1)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y207/00Transferases transferring phosphorus-containing groups (2.7)
    • C12Y207/02Phosphotransferases with a carboxy group as acceptor (2.7.2)
    • C12Y207/02007Butyrate kinase (2.7.2.7)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y208/00Transferases transferring sulfur-containing groups (2.8)
    • C12Y208/03CoA-transferases (2.8.3)
    • C12Y208/03008Acetate CoA-transferase (2.8.3.8)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y602/00Ligases forming carbon-sulfur bonds (6.2)
    • C12Y602/01Acid-Thiol Ligases (6.2.1)
    • C12Y602/01001Acetate-CoA ligase (6.2.1.1)

Definitions

  • the present invention relates to a method for making polygly colic acid polymers called PGA. More specifically, the invention relates to a method comprising the steps of:
  • a genetically engineered microorganism with a suitable carbon source, including or not gly colic acid, said microorganism expressing a gene encoding an enzyme that converts gly co late into glycolyl-CoA and a gene encoding an enzyme involved in PHA synthesis and
  • PLA and PGA polymers are biodegradable thermoplastic materials, with a broad range of industrial and biomedical applications (Williams and Peoples, 1996, CHEMTECH 26, 38-44).
  • polyesters play important roles not only as industrial plastics but also as medical biopolymers in applications such as drug delivery carriers (Drug delivery and targeting. Nature 392, 5-10 (1998), hanger, R.), biomaterial scaffolds and medical devices (Biodegradable polyesters for medical and ecological applications. Macromol. Rapid Commum. 21, 117-132 (2000), Ikada, Y. & Tsuji, H.; Sterilization, toxicity, biocompatibility and clinical applications of polylactic acid/polygly colic acid copolymers. Biomaterials 17, 93-102 (1996), Athanasiou, K. A. et at).
  • PGA is a polyester resin which has good properties: a very high gas impermeability even under 80% humidity, biodegradability, high mechanical strength, and good moldability ⁇ Poly (glycolic acid) In polymer data handbook (ed. Mark, J. E.) 566-569 (Oxford University Press, New York, 1999) Lu, L; & Mikos, A. G). This unique combination of properties makes PGA ideally suited for high performance packaging and industrial applications.
  • PET polyethylene terephthalate
  • PGA is being prepared by two different chemical routes, either the ring- opening polymerization of cyclic diesters or the poly condensation of ⁇ -hydroxycarboxylic acids.
  • Ring-opening polymerization of cyclic diesters is in three steps: (i) poly condensation of ⁇ -hydroxycarboxylic acids, (ii) the synthesis of cyclic diesters by a thermal unzipping reaction and (iii) ring-opening polymerization of the cyclic diester (Preparative Methods of Polymer Chemistry 2 nd edition, Interscience Publishers Inc, New York 1963, Sorensen, W. R. & Campbell, T. W.; Controlled Ring-opening Polymerization of Lactide and Glycolide. Chem. Rev.
  • low-molecular- weight PGA can be produced by the direct polycondensation of glycolic acid.
  • the attainment of only low-molecular- weight polymers is largely due to the difficulty in removing water, the by-product during polymerization, which favors depolymerization (Synthesis of polylactides with different molecular weights. Biomaterials 18, 1503-1508 (1997), Hyon, S. -H. et al.,). Therefore, ring-opening polymerization of cyclic diesters using coordination initiators is preferred for the synthesis of high- molecular- weight polymers.
  • PHAs - are stored as intracellular granules as a result of a metabolic stress upon imbalanced growth due to a limited supply of an essential nutrient and the presence of an excess of a carbon source (Lenz and Marchessault 2005; Lenz 1993; Sudesh et al., 2000; Sudesh and Doi 2005; Steinb ⁇ chel and F ⁇ chtenbusch 1998; Steinb ⁇ chel and Valentin 1995; Steinb ⁇ chel 1991).
  • PHAs are naturally synthesized by a wide range of different Gram-positive and Gram-negative bacteria, as well as by some Archaea. PHAs have attracted considerable attention in recent decades due to similarity in the physical properties of this biopolymer to conventional petrochemical-based polypropylene in terms of their tensile strength and stiffness (Sudesh et al., 2000). Unlike conventional plastics, however, PHAs are biodegradable and recyclable in nature thus, making this class of polymer friendly to the environment.
  • PHAs Two types according to the length of the side chain are distinguished.
  • One type is consisting of short-chain-length hydroxyalkanoic acids, sc/PHA, with short alkyl side chains (3-5 carbon atoms) that are produced by Ralstonia eutropha (Lenz and Marchessault 2005).
  • the second type is consisting of medium-chain-length hydroxyalkanoic acids, mc/PHA, with long alkyl side chains (6-14 carbon atoms) that are produced by Pseudomonas oleovorans and other Pseudomonas (Timm and Steinb ⁇ chel, 1990) (Nomura, C. T. & Taguchi, S., 2007; Steinb ⁇ chel, A. & Hazer, B., 2007). Although the most well-studied PHA is poly(3-hydroxybutyrate) (PHB), a polymer of 3-hydroxybutyrate (3HB), there are over 150 constituents monomers (Steinb ⁇ chel A. Valentin AE.
  • polyester synthases are key enzymes of polyester biosynthesis and catalyse the conversion of (i?)-(>3)-hydroxyacyl-CoA thioesters to polyesters with the concomitant release of CoA. These polyester synthases have been biochemically characterized. An overview of these recent findings is provided in (Rehm, 2003). There are 4 major classes of PHA synthases according to their sequence, their substrate specificity, and their subunit composition (Rhem B. H. A. Biochem J.
  • PHA synthase synthesizes PHA using (>3)-hydroxyacyl-CoA as a substrate. Therefore, the first step of polymerization is the obtention of (>3)-hydroxyacyl-coA thioesters, substrates of the synthases. Accordingly, conversion of hydroxy acid to (R)- (>3)-hydroxyacyl-CoA thioesters is an essential step for the biosynthesis of polyesters.
  • the following enzymes are known as enzymes capable of generating 3- hydroxyacyl-CoA; ⁇ -ketothiolase (PhaA), acetoacetyl-CoA reductase (PhaB), cloned from Ralstonia eutropha, 3-hydroxydecanoyl-ACP:CoA transferase (PhaG) cloned from Pseudomonas, (R)-specific enoyl-CoA hydratase (PhaJ) derived from Aeromonas caviae and Pseudomonas aeruginosa (Fukui et al., J. Bacteriol.
  • the propionyl coenzymeA synthetase encoding gene from Salmonella enterica was cloned in 2000 and named PrpE; see for reference (Valentin et al., 2000).
  • Reported substrates of this enzyme are propionate, acetate, 3-hydroxypropionate, and butyrate. This enzyme catalyzes the transformation of these substrates into their corresponding coenzyme A esters.
  • this enzyme is co-expressed with a PHA synthase from Ralstonia eutropha in a recombinant E. coli, formation of a PHA copolymer is observed.
  • acetyl-coA synthetase encoding gene from Escherichia coli was cloned in 2006 and named acs; see for reference (Lin et al., 2006).
  • this enzyme reduces the acetate accumulation into the microorganism, by transforming said acetate into acetyl-coA.
  • US 2007/0277268 (Cho et al.) relates the bioproduction of polylactate (PLA) or its copolymers by cells or plants.
  • WO 2004/038030 shows the formation of co-polymers containing monomers of glycolyl-CoA and at least one other monomer selected from the group consisting of 3-hydroxybutyric acid, 3-hydroxypropionic acid, 3-hydroxyvaleric acid, etc....
  • the substrate glycolyl-CoA is obtained via the 4-hydroxybutyryl-CoA molecule and a reaction requiring FadE, AtoB and thiolase II.
  • PGA gly colic acid
  • inventors have developed a method to produce high-molecular- weight PGA using microorganisms. As disclosed herein, the inventors describe that polyglycolic acid homopolymers is produced by culturing recombinant microorganisms transformed with a PHA synthase gene and a gene encoding an enzyme that converts glycolate into gly co IyI- CoA, in a production medium containing a suitable carbon source. DESCRIPTION OF THE INVENTION
  • This method is based on the use of a recombinant microorganism, expressing: 1. a gene encoding for an heterologous polyhydroxyalkanoate (PHA) synthase, and 2. a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA.
  • PHA polyhydroxyalkanoate
  • FIG. 1 shows the successive reactions for production of polyglycolic acid polymer, PGA.
  • the first reaction is the formation of glycolyl-CoA, substrate of the second reaction of polymerisation catalyzed by the PHA synthase.
  • FIG. 2 is a schematic diagram showing the pathway for synthesizing polyglycolate using cells cultivated on a medium containing glucose plus glycolate.
  • FIG. 3 is a schematic diagram showing the pathway for synthesizing polyglycolate using cells cultivated on a medium containing glucose without any exogenous glycolate.
  • the present invention is related to a method for obtaining the polymerisation of glycolic acid into PGA with a microorganism, comprising the steps of: - cultivating a microorganism expressing a gene encoding for an heterologous polyhydroxyalkanoate (PHA) synthase, in a medium comprising a carbon source, and recovering the polymerised glycolic acid (PGA), wherein the microorganism further expresses a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA.
  • PHA polyhydroxyalkanoate
  • PGA polymerised glycolic acid
  • polymerization or “homopolymerization” means a chemical reaction in which the molecules of a monomer are linked together to form large molecules whose molecular weight is a multiple of that of the original substance.
  • PGA designates the polyglycolic acid, also called polyglycolate consisting of glycolic acid-recurring unit represented on the Figure n°l and by the formula I below: - ( - O - CH 2 - CO - ) - PGA is a homopolymer comprising at least 55wt.% of the above-mentioned glycolic acid-recurring unit (also called glycolate).
  • the content of the above-mentioned glycolic acid-recurring unit in the PGA resin is at least 55 wt.%, preferably at least 70 wt.%, more preferably 90 wt.%.
  • PGA may preferably have a weight-average molecular weight in a range of 10,000
  • the terms 'culture' or 'fermentation' are used interchangeably to denote the growth of bacteria on an appropriate growth medium containing a carbon source.
  • the sentence "recovering the polymerised glycolic acid from the culture medium” designates the action of recovering PGA such as well known by the man skilled in the art.
  • polymer substance accumulated in the strains is recovered using chloroform (Lageveen et al, 1988; Amara et al, 2002).
  • PGA is extracted from lyophilized cells using chloroform extraction and subsequently precipitated in ethanol. The precipitate is obtained by centrifugation, dissolved in chloroform and precipitated again in order to highly purified PGA. Polymers are further analyzed by NMR.
  • microorganism designates a bacterium, yeast or fungus.
  • the microorganism is selected among Enterobacteriaceae, Bacillaceae, Streptomycetaceae and Corynebacteriaceae. More preferentially, the microorganism is a species of Escherichia, Klebsiella, Pantoea, Salmonella or Corynebacterium. Even more preferentially, the microorganism is Escherichia coli.
  • carbon source' denotes any source of carbon that can be used by those skilled in the art to support the normal growth of a microorganism, which can be hexoses (such as glucose, galactose or lactose), pentoses, monosaccharides, disaccharides (such as sucrose, cellobiose or maltose), oligosaccharides, molasses, starch or its derivatives, hemicelluloses, glycerol and combinations thereof.
  • An especially preferred simple carbon source is glucose.
  • Another preferred simple carbon source is sucrose.
  • glycolic acid into glycolyl-CoA designates an enzyme able to activate glycolic acid molecules into glycolyl-CoA, substrate for the PHA synthase in the polymerization process.
  • the glycolic acid is produced by the same microorganism expressing genes encoding a PHA synthase and an enzyme transforming the glycolic acid into glycolyl-CoA.
  • Microorganisms producing high level of glycolic acid by fermentation from a renewable source of carbon have been previously described; see in particular WO 2007/140816 and WO 2007/141316.
  • glycolic acid producing microorganism It would be also advantageous to reduce the exportation of glycolic acid from this glycolic acid producing microorganism.
  • the man skilled in the art knows numerous means to obtain such reduction of transport of a specific metabolite, in particular reducing or inhibiting the activity and/or the expression of a transport protein, able to export glycolic acid from the microorganism to the medium.
  • the glycolic acid is provided to the microorganism exogenously in the culture medium.
  • an amount of at least 2 grams/Liter of glycolic acid is added in the culture medium, preferentially at least 10g/L.
  • the man skilled in the art will adjust the dose in a way to avoid the toxicity of high concentrations of glycolic acid, such as 30g/L.
  • the exportation of glycolic acid may be reduced or even totally prevented in the microorganism according to the invention.
  • the enzyme transforming the glycolic acid into glycolyl-CoA is chosen among acyl-CoA synthetases and acyl-CoA transferases.
  • Acyl-CoA transferases found in anaerobic bacteria are known to catalyze the formation of short- to medium-chain-length CoA-thioesters (Mack, M. and Buckel, W., 1997).
  • the enzyme transforming the glycolic acid into glycolyl-CoA is: a propionyl coenzyme A synthetase from Escherichia coli encoded by the gene prpE; or the acetyl-CoA transferase from E. coli encoded by the gene acs.
  • encoding or “coding” refer to the process by which a polynucleotide, through the mechanisms of transcription and translation, produces an amino-acid sequence.
  • the genetic code is the relation between the sequence of bases in DNA and the sequence of amino-acids in proteins.
  • One major feature of the genetic code is to be degenerate, meaning that one amino-acid can be coded by more than one triplet of bases (one "codon").
  • the direct consequence is that the same amino-acid sequence can be encoded by different polynucleotides.
  • codons can vary according to the organisms. Among the codons coding for the same amino-acid, some can be used preferentially by a given microorganism. It can thus be of interest to design a polynucleotide adapted to the codon usage of a particular microorganism in order to optimize the expression of the corresponding protein in this organism.
  • genes and proteins are identified using the denominations of the corresponding genes in E. coli. However, and unless specified otherwise, use of these denominations has a more general meaning according to the invention and covers all the corresponding genes and proteins in other organisms, more particularly microorganisms.
  • PFAM protein families database of alignments and hidden Markov models; http://www.sanger.ac.uk/Software/Pfam/) represents a large collection of protein sequence alignments. Each PFAM makes it possible to visualize multiple alignments, see protein domains, evaluate distribution among organisms, gain access to other databases, and visualize known protein structures.
  • COGs clusters of orthologous groups of proteins; http ://www.ncbi.nlm.nih. gov/COG/ are obtained by comparing protein sequences from 66 fully sequenced genomes representing 30 major phylogenic lines. Each COG is defined from at least three lines, which permits the identification of former conserved domains.
  • the means of identifying homologous sequences and their percentage homologies are well known to those skilled in the art, and include in particular the BLAST programs, which can be used from the website http://www.ncbi.nlm.nih.gov/BLAST/ with the default parameters indicated on that website.
  • the sequences obtained can then be exploited (e.g., aligned) using, for example, the programs CLUSTALW (http://www.ebi.ac.uk/clustalw/) or MULTALIN (http://prodes.toulouse.inra.fr/multalin/cgi-bin/multalin.pl), with the default parameters indicated on those websites.
  • the present invention is also related to an expression cassette comprising a polynucleotide encoding an enzyme transforming the gly colic acid into glycolyl-CoA under the control of regulatory elements functional in a host microorganism.
  • expression refers to the transcription and translation of a gene sequence leading to the generation of the corresponding protein, product of the gene.
  • the gene encoding for an enzyme transforming the glycolic acid into glycolyl-CoA is overexpressed into the microorganism.
  • the terms "increased expression” “enhanced expression” or “overexpression” are used interchangeably in the text and have similar meaning, i.e. that the transcription and translation of the gene is increased compared to a non-recombinant microorgansim, leading to an increased amount of enzyme into the cell.
  • the expert in the field knows different ways to manipulate genes expression.
  • the gene may be expressed using promoters with different strength, which may be inducible. These promoters may be homologous or heterologous. The man skilled in the art knows which promoters are the most convenient, for example, promoters Ptrc, Ptac, Plac or the lambda promoter cl are widely used.
  • the gene may be expressed by a plasmid or vector introduced into the microorganism.
  • Said microorganism is then said a "host microorganism", referring to a microorganism able to receive foreign or heterologous genes or extra copies of its own genes and able to express those genes to produce an active protein product.
  • transformation refers to the introduction of new genes or extra copies of existing genes into a host organism.
  • a method for transferring DNA into a host organism is electroporation.
  • transformation vector refers to any vehicle used to introduce a polynucleotide in a host organism.
  • vehicle can be for example a plasmid, a phage or other elements known from the expert in the art according to the organism used.
  • the transformation vector usually contains in addition to the polynucleotide or the expression cassette other elements to facilitate the transformation of a particular host cell.
  • An expression vector comprises an expression cassette allowing the suitable expression of the gene borne by the cassette and additional elements allowing the replication of the vector into the host organism.
  • An expression vector can be present at a single copy in the host organism or at multiple copies. The man skilled in the art knows different types of plasmids that differ with respect to their origin of replication and thus their copy number in the cell.
  • the present invention provides a transformation vector comprising a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA.
  • said gene may be integrated into the chromosome of the microorganism.
  • Another mean to obtain an overexpression of the genes is to modify the expression or regulation of the elements stabilizing the corresponding messenger RNA (Carrier et al. Biotechnol Bioeng. 59:666-72, 1998) if translation of the mRNA is optimized, then the amount of available enzyme is increased.
  • the recombinant microorganism used in the invention also expresses a gene encoding for a polyhydroxyalkanoate synthase.
  • Four major classes of PHA can be distinguished (Rhem, B., 2003).
  • Class I and Class II PHA synthases comprise enzymes consisting of only one type of subunit (PhaC). According to their in vivo and in vitro specificity, class I PHA synthases (e.g. in Ralstonia eutropha) preferentially utilize CoA- thioester of various hydroxy fatty acids comprising 3 to 5 carbons atoms, whereas class II PHA synthases (e.g. in Pseudomonas aeruginosa) preferentially utilize CoA-thioester of various hydroxy fatty acids comprising 6 to 14 carbon atoms. Class III synthases (e.g.
  • Allochromatium vinosum comprises enzymes consisting of two different types of subunits: the PhaC and the PhaE subunits. These PHA synthases prefer CoA-thioesters of hydroxy fatty acids comprising 3 to 5 carbons atoms. Class IV PHA synthases (e.g. in Bacillus megaterium) resemble the class III PHA synthases, but PhaE is replaced by PhaR.
  • the gene encoding the heterologous PHA synthase is chosen among phaC, phaEC or phaCR, preferentially among phaC and phaEC and most preferentially the gene selected is phaC encoding an enzyme of Class I PHA synthases.
  • phaC phaC encoding an enzyme of Class I PHA synthases.
  • use of these denominations 'phaC, 'phaEC and 'phaCR' cover all the corresponding genes and proteins in other organisms, more particularly microorganisms. Indeed, using the references given in GenBank for known genes, those skilled in the art are able to determine the equivalent genes in other organisms, bacterial strains, yeasts, fungi, mammals, plants, etc.
  • the overexpression of a gene may be obtained by different ways known by the man skilled in the art; the gene may be expressed by a plasmid / expression vector introduced into the microorganism, or be integrated into the chromosome of said microorganism.
  • the recombinant microorganism used in the method also expresses genes phaP and phaR from W. eutropha encoding respectively for a phasin and its transcriptional expression regulator.
  • the phasin protein, PhaP is likely to be involved in maintenance of the optimal intracellular environment of PHA synthesis and provides guidance during the process of granule formation (Wieczorek, R. et al. 1995).
  • PhaR homologs have been investigated both in vitro and in vivo (Wieczorek R. et al. 1995 and York G.M. et al. 2002) and is proposed to function as a regulator of the ph ⁇ P transcription. Use of these denominations 'phaP' and 'phaR' cover all the corresponding genes and proteins in other microorganisms, which are incorporated herein by reference.
  • the invention is also relative to a polymerised glycolic acid (PGA) obtained by the method according to the invention.
  • PGA polymerised glycolic acid
  • the main advantage of the invention is to produce PGA in an easier and cheaper way than the chemical one that necessitates the use of glycolide, a compound difficult to produce from glycolic acid.
  • the invention is also relative to a microorganism expressing genes encoding for a heterologous PHA synthase and an enzyme transforming the glycolic acid into glycolyl- CoA.
  • said microorganism is an Enterobacteriaceae, more preferentially an Escherichia coli.
  • Table 1 sequences of the oligonucleotides used in the constructions described below.
  • the PCR fragment of acs is digested with Xbal and BgIII and cloned into the vector pSCB (Stratagene Blunt PCR Cloning Kit CAT 240207-5) resulting in plasmid pSCB- ⁇ cs.
  • the PCR fragment of prpE is digested with Xbal and BamHI and cloned into the vector pSCB resulting in plasmid pSCB-prpE.
  • the plasmid carrying the gene phaCl from Ralstonia eutropha is provided by a company that synthesizes the gene with an optimized sequence to get the best transcription rate in E.coli.
  • the relative frequency of codon use varies widely depending on the organism and organelle. Many design programs for synthetic protein coding sequences allow the choice of organism.
  • the codon usage database has codon usage statistics for many common and sequenced organisms like E.coli.
  • the synthetic gene phaCl encoding the PHA synthase is provided ready to use by the company.
  • the gene is cloned under a PtrcOl promoter with operator and RBS sequences located upstream the gene, and a terminator sequence located downstream phaCl, leading to the plasmid pUC19-Ptrc01+O-RBS-/?/z ⁇ C7re-TT02.
  • Plasmids pSCB- ⁇ cs and pSCB-prpE are digested with Xbal and Nhel and the resulting DNA fragments comprising either acs or prpE are cloned into the vector pUC19- Ptrc01+O-RBS-/?/z ⁇ C7-TT02 cut by the same restriction enzymes.
  • the resulting plasmids are named pUC19-Ptrc01+O-RBS01-/?A ⁇ Cire- ⁇ cs-TT02 and pUC19-Ptrc01+O-RBS01- phaClre-prpE-TT02.
  • Vectors pUC19-Ptrc01+O-RBS01-/?A ⁇ Cire- ⁇ cs-TT02 and pUC19-Ptrc01+O-RBS01- phaCl re-prpE '-TT '02 are introduced by electroporation into an E.coli MG1655 wild-type strain, leading to strains MG1655 (pUC19-Ptrc01+O-RBS01-/?/z ⁇ C7re- ⁇ cs-TT02) and MG1655 (pUC19-Ptrc01+O-RBS01-pAaCire-p/p£-TT02) respectively.
  • the resulting strains (FIG.
  • Vectors pUC19-Ptrc01+O-RBS01-/?A ⁇ Cire- ⁇ cs-TT02 and pUC19-Ptrc01+O-RBS01- phaCl re-prpE '-TT '02 are introduced by electroporation into an engineered E.coli strain that produces glycolic acid and which is claimed in the patents WO 2007/141316 and WO 2007/140816.
  • the resulting strains are respectively AaceB Agcl ⁇ g/cDEFGB AaIdA ⁇ zc/R Aedd-eda Apgi AudhA (pMElOl-ycdW) (p ⁇ JC ⁇ 9-Ptvc0 ⁇ +O-RBS0 ⁇ -phaClre-acs- ⁇ 02) and AaceB Agcl ⁇ g/cDEFGB AaIdA ⁇ zc/R Aedd-eda Apgi AudhA (pUC19-Ptrc01+O- RBSO 1 -phaClre-prpE- ⁇ 02).
  • the recombinant strains (FIG.

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Abstract

The present invention relates to a method for producing and preparing polyglycolate (PGA) from genetically engineered organisms. More specifically, the invention relates to a method comprising two steps : 1) culturing, in a medium containing glycolic acid or not, the microorganism expressing a gene encoding an enzyme that converts glycolate into glycolyl-CoA, and a gene encoding polyhydroxyalkanoate (PHA) synthase which uses glycolyl-CoA as a substrate, 2) recovering the polyglycolate polymer.

Description

METHOD FOR POLYMERISING GLYCOLIC ACID WITH MICROORGANISMS
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for making polygly colic acid polymers called PGA. More specifically, the invention relates to a method comprising the steps of:
- cultivating a genetically engineered microorganism with a suitable carbon source, including or not gly colic acid, said microorganism expressing a gene encoding an enzyme that converts gly co late into glycolyl-CoA and a gene encoding an enzyme involved in PHA synthesis and
- recovering the polygly co late polymer.
2. Description of the Background Art
PLA and PGA polymers are biodegradable thermoplastic materials, with a broad range of industrial and biomedical applications (Williams and Peoples, 1996, CHEMTECH 26, 38-44).
These polyesters play important roles not only as industrial plastics but also as medical biopolymers in applications such as drug delivery carriers (Drug delivery and targeting. Nature 392, 5-10 (1998), hanger, R.), biomaterial scaffolds and medical devices (Biodegradable polyesters for medical and ecological applications. Macromol. Rapid Commum. 21, 117-132 (2000), Ikada, Y. & Tsuji, H.; Sterilization, toxicity, biocompatibility and clinical applications of polylactic acid/polygly colic acid copolymers. Biomaterials 17, 93-102 (1996), Athanasiou, K. A. et at). PGA is a polyester resin which has good properties: a very high gas impermeability even under 80% humidity, biodegradability, high mechanical strength, and good moldability {Poly (glycolic acid) In polymer data handbook (ed. Mark, J. E.) 566-569 (Oxford University Press, New York, 1999) Lu, L; & Mikos, A. G). This unique combination of properties makes PGA ideally suited for high performance packaging and industrial applications. Today, the targeted application for PGA is multilayer polyethylene terephthalate (PET) bottles for carbonated soft drinks and beer. Since PGA offers a gas barrier 100 times higher that that of PET, it is possible to reduce the amount of PET used in these bottles by more than 20 percent, while maintaining the equivalent barrier against CO2 loss. This bottle redesign has the potential of yielding cost reduction. Perhaps most importantly, PGA's unique hydrolytic properties make it highly compatible with widely practiced industrial PET recycling processes, ensuring the material does not interfere with the purity and quality of recycled PET. In another packaging application, PGA multi-layer designs have been shown to enhance the gas and moisture barrier of bio-based polymers such as polylactic acid (PLA). Through expanded use in biodegradable applications, PGA will further contribute to environmental conservation.
At present, PGA is being prepared by two different chemical routes, either the ring- opening polymerization of cyclic diesters or the poly condensation of α-hydroxycarboxylic acids. Ring-opening polymerization of cyclic diesters is in three steps: (i) poly condensation of α-hydroxycarboxylic acids, (ii) the synthesis of cyclic diesters by a thermal unzipping reaction and (iii) ring-opening polymerization of the cyclic diester (Preparative Methods of Polymer Chemistry 2nd edition, Interscience Publishers Inc, New York 1963, Sorensen, W. R. & Campbell, T. W.; Controlled Ring-opening Polymerization of Lactide and Glycolide. Chem. Rev. 104, 6147-6176 (2004), Dechy-Cabaret, O. et al.,). Alternatively, it is well known that low-molecular- weight PGA can be produced by the direct polycondensation of glycolic acid. The attainment of only low-molecular- weight polymers is largely due to the difficulty in removing water, the by-product during polymerization, which favors depolymerization (Synthesis of polylactides with different molecular weights. Biomaterials 18, 1503-1508 (1997), Hyon, S. -H. et al.,). Therefore, ring-opening polymerization of cyclic diesters using coordination initiators is preferred for the synthesis of high- molecular- weight polymers. But this process has disadvantages due to the addition of solvents or chain coupling agents (initiators) which are not easy to remove. Meanwhile, bacterial polyesters - also referred to as microbial polyesters and polyhydroxyalkanoates, PHAs - are stored as intracellular granules as a result of a metabolic stress upon imbalanced growth due to a limited supply of an essential nutrient and the presence of an excess of a carbon source (Lenz and Marchessault 2005; Lenz 1993; Sudesh et al., 2000; Sudesh and Doi 2005; Steinbϋchel and Fϋchtenbusch 1998; Steinbϋchel and Valentin 1995; Steinbϋchel 1991). PHAs are naturally synthesized by a wide range of different Gram-positive and Gram-negative bacteria, as well as by some Archaea. PHAs have attracted considerable attention in recent decades due to similarity in the physical properties of this biopolymer to conventional petrochemical-based polypropylene in terms of their tensile strength and stiffness (Sudesh et al., 2000). Unlike conventional plastics, however, PHAs are biodegradable and recyclable in nature thus, making this class of polymer friendly to the environment.
Two types of PHAs according to the length of the side chain are distinguished. One type is consisting of short-chain-length hydroxyalkanoic acids, sc/PHA, with short alkyl side chains (3-5 carbon atoms) that are produced by Ralstonia eutropha (Lenz and Marchessault 2005).
The second type is consisting of medium-chain-length hydroxyalkanoic acids, mc/PHA, with long alkyl side chains (6-14 carbon atoms) that are produced by Pseudomonas oleovorans and other Pseudomonas (Timm and Steinbϋchel, 1990) (Nomura, C. T. & Taguchi, S., 2007; Steinbϋchel, A. & Hazer, B., 2007). Although the most well-studied PHA is poly(3-hydroxybutyrate) (PHB), a polymer of 3-hydroxybutyrate (3HB), there are over 150 constituents monomers (Steinbϋchel A. Valentin AE. FEMS Microbiol Lett 1995, 128:219-228; Madison L. and Huisman G. Microbiol and MoI Biol Reviews, 1999, 63:21-53; Rehm B. Biochem J 2003, 376:15-33). This wide variety of monomers yields PHAs with diverse material properties that depend on polymer composition.
The minimal requirements for the synthesis of PHA in a microorganism are source of (>3)-hydroxyalkanoyl-CoA and an appropriate PHA synthase (Gerngross and Martin, PNAS 92:6279-83, 1995). Polyester synthases are key enzymes of polyester biosynthesis and catalyse the conversion of (i?)-(>3)-hydroxyacyl-CoA thioesters to polyesters with the concomitant release of CoA. These polyester synthases have been biochemically characterized. An overview of these recent findings is provided in (Rehm, 2003). There are 4 major classes of PHA synthases according to their sequence, their substrate specificity, and their subunit composition (Rhem B. H. A. Biochem J. 2003, 376: 15-33). Owing to the low substrate specificity of PHA synthases that represent the key enzyme for PHA biosynthesis, the variability of bacterial PHAs that can be directly produced by fermentation is extraordinary large. By choosing an appropriate production strain as well as a suitable cultivation conditions and carbon sources, PHA with tailor-made compositions can be produced. There are many examples in the literature showing the production of PHAs by natural producer's organisms like Ralstonia eutropha, Methylbacterium, Pseudomonas and by recombinant bacteria natural producers or not like E.coli (Qi et al, FEMS Microbiol. Lett., 157:155, 1997; Qi et al, FEMS Microbiol. Lett., 167:89, 1998; Langenbach et al., FEMS Microbiol. Lett., 150:303, 1997; Madison L. and Huisman G., 1999; WO 01/55436; U. S. Pat. No. 6.143.952; WO 98/54329; WO 99/61624).
PHA synthase synthesizes PHA using (>3)-hydroxyacyl-CoA as a substrate. Therefore, the first step of polymerization is the obtention of (>3)-hydroxyacyl-coA thioesters, substrates of the synthases. Accordingly, conversion of hydroxy acid to (R)- (>3)-hydroxyacyl-CoA thioesters is an essential step for the biosynthesis of polyesters.
The following enzymes are known as enzymes capable of generating 3- hydroxyacyl-CoA; β-ketothiolase (PhaA), acetoacetyl-CoA reductase (PhaB), cloned from Ralstonia eutropha, 3-hydroxydecanoyl-ACP:CoA transferase (PhaG) cloned from Pseudomonas, (R)-specific enoyl-CoA hydratase (PhaJ) derived from Aeromonas caviae and Pseudomonas aeruginosa (Fukui et al., J. Bacteriol. 180:667, 1998; Tsage et al., FEMS Microbiol. Lett. 184:193, 2000), 3-ketoacyl-ACP reductase (FabG) derived from E.coli and Pseudomonas aeruginosa (Taguchi et al., FEMS Microbiol. Lett. 176:183, 1999; Ren et al., J. Bacteriol. 182:2978, 2000; Park et al., FEMS Microbiol. Lett. 214:217, 2002). Various kinds of PHAs have been synthesized with these enzymes using hydroxyalkanoates hydroxylated at various positions in the carbon chain (mainly the 3, 4, 5, and 6 positions). However, it has been reported that it has a little PHA synthase activity on hydroxyalkanoates which is hydroxylated at the 2-position (Zhan et al., Appl. Microbiol. Biotechnol. 56:131, 2001; Valentin and Steinbϋchel, Appl. Microbiol. Biotechnol. 40:699, 1994; Yuan et al, Arch. Biochem. Biophysics. 394:87, 2001).
The propionyl coenzymeA synthetase encoding gene from Salmonella enterica was cloned in 2000 and named PrpE; see for reference (Valentin et al., 2000). Reported substrates of this enzyme are propionate, acetate, 3-hydroxypropionate, and butyrate. This enzyme catalyzes the transformation of these substrates into their corresponding coenzyme A esters. When this enzyme is co-expressed with a PHA synthase from Ralstonia eutropha in a recombinant E. coli, formation of a PHA copolymer is observed.
The acetyl-coA synthetase encoding gene from Escherichia coli was cloned in 2006 and named acs; see for reference (Lin et al., 2006). When overexpressed in E. coli, this enzyme reduces the acetate accumulation into the microorganism, by transforming said acetate into acetyl-coA.
Although over 150 different monomers have been incorporated into PHAs in organisms, the production of biosynthetic polyglycolide PGA has never been reported, because a hydro xyalkanoate, such as glycolate hydroxylated at the 2-position carbon, is not a suitable substrate for PHA synthase.
Two patent applications describe the incorporation of 2-hydroxyacid monomers in polymers by the action of a PHA synthase in living cells.
US 2007/0277268 (Cho et al.) relates the bioproduction of polylactate (PLA) or its copolymers by cells or plants. WO 2004/038030 (Martin et al.) shows the formation of co-polymers containing monomers of glycolyl-CoA and at least one other monomer selected from the group consisting of 3-hydroxybutyric acid, 3-hydroxypropionic acid, 3-hydroxyvaleric acid, etc.... In this case, the substrate glycolyl-CoA is obtained via the 4-hydroxybutyryl-CoA molecule and a reaction requiring FadE, AtoB and thiolase II. Up to now, the available prior art documents have never reported a process for the production of a homopolymer of gly colic acid (PGA) by fermentation of a microorganism.
Here, inventors have developed a method to produce high-molecular- weight PGA using microorganisms. As disclosed herein, the inventors describe that polyglycolic acid homopolymers is produced by culturing recombinant microorganisms transformed with a PHA synthase gene and a gene encoding an enzyme that converts glycolate into gly co IyI- CoA, in a production medium containing a suitable carbon source. DESCRIPTION OF THE INVENTION
It is an object of the present invention to provide a method for the biosynthesis of PGA, a homopolymer of glycolic acid.
This method is based on the use of a recombinant microorganism, expressing: 1. a gene encoding for an heterologous polyhydroxyalkanoate (PHA) synthase, and 2. a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA.
Other objects of the invention are a biosynthetic PGA such as obtained by the process according to the invention, and a microorganism expressing genes for biosynthesis of PGA according to the invention.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 shows the successive reactions for production of polyglycolic acid polymer, PGA. The first reaction is the formation of glycolyl-CoA, substrate of the second reaction of polymerisation catalyzed by the PHA synthase.
FIG. 2 is a schematic diagram showing the pathway for synthesizing polyglycolate using cells cultivated on a medium containing glucose plus glycolate.
FIG. 3 is a schematic diagram showing the pathway for synthesizing polyglycolate using cells cultivated on a medium containing glucose without any exogenous glycolate.
DETAILLED DESCRIPTION OF THE INVENTION
The present invention is related to a method for obtaining the polymerisation of glycolic acid into PGA with a microorganism, comprising the steps of: - cultivating a microorganism expressing a gene encoding for an heterologous polyhydroxyalkanoate (PHA) synthase, in a medium comprising a carbon source, and recovering the polymerised glycolic acid (PGA), wherein the microorganism further expresses a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA. The term "polymerization" or "homopolymerization" means a chemical reaction in which the molecules of a monomer are linked together to form large molecules whose molecular weight is a multiple of that of the original substance. When two or more different monomers are involved, the process is called copolymerization or heteropolymerization. 'PGA' designates the polyglycolic acid, also called polyglycolate consisting of glycolic acid-recurring unit represented on the Figure n°l and by the formula I below: - ( - O - CH2 - CO - ) - PGA is a homopolymer comprising at least 55wt.% of the above-mentioned glycolic acid-recurring unit (also called glycolate). The content of the above-mentioned glycolic acid-recurring unit in the PGA resin is at least 55 wt.%, preferably at least 70 wt.%, more preferably 90 wt.%. PGA may preferably have a weight-average molecular weight in a range of 10,000
- 600,000 Daltons according to GPC measurement using hexafluoroisopropanol solvent. Weight-average molecular weights of 150,000 - 300,000 Daltons are further preferred.
According to the invention the terms 'culture' or 'fermentation' are used interchangeably to denote the growth of bacteria on an appropriate growth medium containing a carbon source.
The sentence "recovering the polymerised glycolic acid from the culture medium" designates the action of recovering PGA such as well known by the man skilled in the art. In particular, after the producing cells are collected by centrifugation and freeze-dried, polymer substance accumulated in the strains is recovered using chloroform (Lageveen et al, 1988; Amara et al, 2002). PGA is extracted from lyophilized cells using chloroform extraction and subsequently precipitated in ethanol. The precipitate is obtained by centrifugation, dissolved in chloroform and precipitated again in order to highly purified PGA. Polymers are further analyzed by NMR.
The term "microorganism" designates a bacterium, yeast or fungus. Preferentially, the microorganism is selected among Enterobacteriaceae, Bacillaceae, Streptomycetaceae and Corynebacteriaceae. More preferentially, the microorganism is a species of Escherichia, Klebsiella, Pantoea, Salmonella or Corynebacterium. Even more preferentially, the microorganism is Escherichia coli.
The term 'carbon source' according to the present invention denotes any source of carbon that can be used by those skilled in the art to support the normal growth of a microorganism, which can be hexoses (such as glucose, galactose or lactose), pentoses, monosaccharides, disaccharides (such as sucrose, cellobiose or maltose), oligosaccharides, molasses, starch or its derivatives, hemicelluloses, glycerol and combinations thereof. An especially preferred simple carbon source is glucose. Another preferred simple carbon source is sucrose.
The term "an enzyme transforming the glycolic acid into glycolyl-CoA" designates an enzyme able to activate glycolic acid molecules into glycolyl-CoA, substrate for the PHA synthase in the polymerization process.
According to a first aspect of the invention, the glycolic acid is produced by the same microorganism expressing genes encoding a PHA synthase and an enzyme transforming the glycolic acid into glycolyl-CoA. Microorganisms producing high level of glycolic acid by fermentation from a renewable source of carbon have been previously described; see in particular WO 2007/140816 and WO 2007/141316.
It would be also advantageous to reduce the exportation of glycolic acid from this glycolic acid producing microorganism. The man skilled in the art knows numerous means to obtain such reduction of transport of a specific metabolite, in particular reducing or inhibiting the activity and/or the expression of a transport protein, able to export glycolic acid from the microorganism to the medium.
According to a second aspect of the invention, the glycolic acid is provided to the microorganism exogenously in the culture medium. In particular, an amount of at least 2 grams/Liter of glycolic acid is added in the culture medium, preferentially at least 10g/L. The man skilled in the art will adjust the dose in a way to avoid the toxicity of high concentrations of glycolic acid, such as 30g/L.
As described previously, the exportation of glycolic acid may be reduced or even totally prevented in the microorganism according to the invention. In a preferred aspect of the invention, the enzyme transforming the glycolic acid into glycolyl-CoA is chosen among acyl-CoA synthetases and acyl-CoA transferases. Acyl-CoA transferases found in anaerobic bacteria are known to catalyze the formation of short- to medium-chain-length CoA-thioesters (Mack, M. and Buckel, W., 1997).
In a more preferred aspect of the invention, the enzyme transforming the glycolic acid into glycolyl-CoA is: a propionyl coenzyme A synthetase from Escherichia coli encoded by the gene prpE; or the acetyl-CoA transferase from E. coli encoded by the gene acs.
The terms "encoding" or "coding" refer to the process by which a polynucleotide, through the mechanisms of transcription and translation, produces an amino-acid sequence.
This process is allowed by the genetic code, which is the relation between the sequence of bases in DNA and the sequence of amino-acids in proteins. One major feature of the genetic code is to be degenerate, meaning that one amino-acid can be coded by more than one triplet of bases (one "codon"). The direct consequence is that the same amino-acid sequence can be encoded by different polynucleotides. It is well known from the man skilled in the art that the use of codons can vary according to the organisms. Among the codons coding for the same amino-acid, some can be used preferentially by a given microorganism. It can thus be of interest to design a polynucleotide adapted to the codon usage of a particular microorganism in order to optimize the expression of the corresponding protein in this organism.
In the description of the present invention, genes and proteins are identified using the denominations of the corresponding genes in E. coli. However, and unless specified otherwise, use of these denominations has a more general meaning according to the invention and covers all the corresponding genes and proteins in other organisms, more particularly microorganisms.
PFAM (protein families database of alignments and hidden Markov models; http://www.sanger.ac.uk/Software/Pfam/) represents a large collection of protein sequence alignments. Each PFAM makes it possible to visualize multiple alignments, see protein domains, evaluate distribution among organisms, gain access to other databases, and visualize known protein structures.
COGs (clusters of orthologous groups of proteins; http ://www.ncbi.nlm.nih. gov/COG/ are obtained by comparing protein sequences from 66 fully sequenced genomes representing 30 major phylogenic lines. Each COG is defined from at least three lines, which permits the identification of former conserved domains.
The means of identifying homologous sequences and their percentage homologies are well known to those skilled in the art, and include in particular the BLAST programs, which can be used from the website http://www.ncbi.nlm.nih.gov/BLAST/ with the default parameters indicated on that website. The sequences obtained can then be exploited (e.g., aligned) using, for example, the programs CLUSTALW (http://www.ebi.ac.uk/clustalw/) or MULTALIN (http://prodes.toulouse.inra.fr/multalin/cgi-bin/multalin.pl), with the default parameters indicated on those websites.
Using the references given in GenBank for known genes, those skilled in the art are able to determine the equivalent genes in other organisms, bacterial strains, yeasts, fungi, mammals, plants, etc. This routine work is advantageously done using consensus sequences that can be determined by carrying out sequence alignments with genes derived from other microorganisms, and designing degenerate probes to clone the corresponding gene in another organism. These routine methods of molecular biology are well known to those skilled in the art, and are claimed, for example, in Sambrook et al. (1989 Molecular
Cloning: a Laboratory Manual. 2nd ed. Cold Spring Harbor Lab., Cold Spring Harbor, New
York.).
The present invention is also related to an expression cassette comprising a polynucleotide encoding an enzyme transforming the gly colic acid into glycolyl-CoA under the control of regulatory elements functional in a host microorganism.
The term "expression" refers to the transcription and translation of a gene sequence leading to the generation of the corresponding protein, product of the gene.
In a preferred aspect of the invention, the gene encoding for an enzyme transforming the glycolic acid into glycolyl-CoA is overexpressed into the microorganism. The terms "increased expression" "enhanced expression" or "overexpression" are used interchangeably in the text and have similar meaning, i.e. that the transcription and translation of the gene is increased compared to a non-recombinant microorgansim, leading to an increased amount of enzyme into the cell.
To increase the expression of a gene, the expert in the field knows different ways to manipulate genes expression. In particular, the gene may be expressed using promoters with different strength, which may be inducible. These promoters may be homologous or heterologous. The man skilled in the art knows which promoters are the most convenient, for example, promoters Ptrc, Ptac, Plac or the lambda promoter cl are widely used.
In an embodiment of the invention, the gene may be expressed by a plasmid or vector introduced into the microorganism. Said microorganism is then said a "host microorganism", referring to a microorganism able to receive foreign or heterologous genes or extra copies of its own genes and able to express those genes to produce an active protein product.
The term "transformation" refers to the introduction of new genes or extra copies of existing genes into a host organism. As an example, in E. coli, a method for transferring DNA into a host organism is electroporation.
The term "transformation vector" refers to any vehicle used to introduce a polynucleotide in a host organism. Such vehicle can be for example a plasmid, a phage or other elements known from the expert in the art according to the organism used. The transformation vector usually contains in addition to the polynucleotide or the expression cassette other elements to facilitate the transformation of a particular host cell. An expression vector comprises an expression cassette allowing the suitable expression of the gene borne by the cassette and additional elements allowing the replication of the vector into the host organism. An expression vector can be present at a single copy in the host organism or at multiple copies. The man skilled in the art knows different types of plasmids that differ with respect to their origin of replication and thus their copy number in the cell. They may be present as 1-5 copies, about 20 or up to 500 copies, corresponding to low copy number plasmids with tight replication (pSClOl, RK2), low copy number plasmids (pACYC, pRSFlOlO) or high copy number plasmids (pSK bluescript II).
The present invention provides a transformation vector comprising a gene encoding for an enzyme transforming the glycolic acid into glycolyl-coA.
In another embodiment of the invention, said gene may be integrated into the chromosome of the microorganism. There may be one or several copies of the gene that can be introduced into the genome of an organism, by methods of recombination well known by the man skilled in the art. Another mean to obtain an overexpression of the genes is to modify the expression or regulation of the elements stabilizing the corresponding messenger RNA (Carrier et al. Biotechnol Bioeng. 59:666-72, 1998) if translation of the mRNA is optimized, then the amount of available enzyme is increased. The recombinant microorganism used in the invention also expresses a gene encoding for a polyhydroxyalkanoate synthase. Four major classes of PHA can be distinguished (Rhem, B., 2003). Class I and Class II PHA synthases comprise enzymes consisting of only one type of subunit (PhaC). According to their in vivo and in vitro specificity, class I PHA synthases (e.g. in Ralstonia eutropha) preferentially utilize CoA- thioester of various hydroxy fatty acids comprising 3 to 5 carbons atoms, whereas class II PHA synthases (e.g. in Pseudomonas aeruginosa) preferentially utilize CoA-thioester of various hydroxy fatty acids comprising 6 to 14 carbon atoms. Class III synthases (e.g. in Allochromatium vinosum) comprises enzymes consisting of two different types of subunits: the PhaC and the PhaE subunits. These PHA synthases prefer CoA-thioesters of hydroxy fatty acids comprising 3 to 5 carbons atoms. Class IV PHA synthases (e.g. in Bacillus megaterium) resemble the class III PHA synthases, but PhaE is replaced by PhaR.
In a specific embodiment of the invention, the gene encoding the heterologous PHA synthase is chosen among phaC, phaEC or phaCR, preferentially among phaC and phaEC and most preferentially the gene selected is phaC encoding an enzyme of Class I PHA synthases. As previously exposed, use of these denominations 'phaC, 'phaEC and 'phaCR' cover all the corresponding genes and proteins in other organisms, more particularly microorganisms. Indeed, using the references given in GenBank for known genes, those skilled in the art are able to determine the equivalent genes in other organisms, bacterial strains, yeasts, fungi, mammals, plants, etc. This routine work is advantageously done using consensus sequences that can be determined by carrying out sequence alignments with genes derived from other microorganisms, and designing degenerate probes to clone the corresponding gene in another organism. All equivalent genes are incorporated herein by reference. Preferentially, said gene encoding a heterologous PHA synthase is overexpressed.
As previously described, the overexpression of a gene may be obtained by different ways known by the man skilled in the art; the gene may be expressed by a plasmid / expression vector introduced into the microorganism, or be integrated into the chromosome of said microorganism. In a preferred embodiment of the invention, the recombinant microorganism used in the method also expresses genes phaP and phaR from W. eutropha encoding respectively for a phasin and its transcriptional expression regulator. The phasin protein, PhaP is likely to be involved in maintenance of the optimal intracellular environment of PHA synthesis and provides guidance during the process of granule formation (Wieczorek, R. et al. 1995). The PhaR homologs have been investigated both in vitro and in vivo (Wieczorek R. et al. 1995 and York G.M. et al. 2002) and is proposed to function as a regulator of the phαP transcription. Use of these denominations 'phaP' and 'phaR' cover all the corresponding genes and proteins in other microorganisms, which are incorporated herein by reference.
The invention is also relative to a polymerised glycolic acid (PGA) obtained by the method according to the invention.
The main advantage of the invention is to produce PGA in an easier and cheaper way than the chemical one that necessitates the use of glycolide, a compound difficult to produce from glycolic acid.
The invention is also relative to a microorganism expressing genes encoding for a heterologous PHA synthase and an enzyme transforming the glycolic acid into glycolyl- CoA.
Preferentially, said microorganism is an Enterobacteriaceae, more preferentially an Escherichia coli.
EXAMPLES
Gene Name Sequence Objective prpE F SEQ ID NO 1 tctagaggatccaagttcaacaggagagcattatg overexpression prpE R SEQ ID NO 2 ggatccgctagccctaggtacgtactactcttccatcgcctggc overexpression acs F SEQ ID NO 3 tctagaagatctcctacaaggagaacaaaagcatg overexpression acs R SEQ ID NO 4 agatctgctagccctaggtacgtattacgatggcatcgcgatag overexpression
Table 1 : sequences of the oligonucleotides used in the constructions described below.
EXAMPLE 1
Construction of Recombinant Vectors Containing a Gene Encoding acyl-CoA synthetase Two proteins are used to transform glycolic acid in glycolyl-CoA, either a propionyl-CoA synthetase encodes by PrpE or an acetyl-CoA synthetase encodes by Acs. Each gene is co- expressed in the cell with the gene phaCl from Ralstonia eutropha encoding the PHA synthase. To amplify acs and prpE genes, PCR are carried out using chromosomal DNA of Escherichia coli as template and the above primers (cf. table 1), named asc F and acs R for acs amplification ΑnάprpE F ΑnάprpE F for prpE amplification.
The PCR fragment of acs is digested with Xbal and BgIII and cloned into the vector pSCB (Stratagene Blunt PCR Cloning Kit CAT 240207-5) resulting in plasmid pSCB-αcs. The PCR fragment of prpE is digested with Xbal and BamHI and cloned into the vector pSCB resulting in plasmid pSCB-prpE. EXAMPLE 2
Construction of Recombinant Vectors Containing Genes Encoding PHA synthase and acyl-CoA synthetase
The plasmid carrying the gene phaCl from Ralstonia eutropha is provided by a company that synthesizes the gene with an optimized sequence to get the best transcription rate in E.coli.
The relative frequency of codon use varies widely depending on the organism and organelle. Many design programs for synthetic protein coding sequences allow the choice of organism. The codon usage database has codon usage statistics for many common and sequenced organisms like E.coli.
The synthetic gene phaCl encoding the PHA synthase is provided ready to use by the company. The gene is cloned under a PtrcOl promoter with operator and RBS sequences located upstream the gene, and a terminator sequence located downstream phaCl, leading to the plasmid pUC19-Ptrc01+O-RBS-/?/zαC7re-TT02. Plasmids pSCB-αcs and pSCB-prpE are digested with Xbal and Nhel and the resulting DNA fragments comprising either acs or prpE are cloned into the vector pUC19- Ptrc01+O-RBS-/?/zαC7-TT02 cut by the same restriction enzymes. The resulting plasmids are named pUC19-Ptrc01+O-RBS01-/?AαCire-αcs-TT02 and pUC19-Ptrc01+O-RBS01- phaClre-prpE-TT02.
EXAMPLE 3
Construction of Recombinant E. coli Strains Producing PGA when Cultivated in
Presence of Glycolate and Preparation of Polyglycolate Polymer
Vectors pUC19-Ptrc01+O-RBS01-/?AαCire-αcs-TT02 and pUC19-Ptrc01+O-RBS01- phaCl re-prpE '-TT '02 are introduced by electroporation into an E.coli MG1655 wild-type strain, leading to strains MG1655 (pUC19-Ptrc01+O-RBS01-/?/zαC7re-αcs-TT02) and MG1655 (pUC19-Ptrc01+O-RBS01-pAaCire-p/p£-TT02) respectively. The resulting strains (FIG. 2) are cultured in LB medium containing around 5 g/L of glycolate for 3 days, followed by centrifugation to recover the strains. The recovered strains are freeze-dried to recover polymer substance accumulated in the cells using chloroform. To confirm that the obtained polymer is polyglycolate, NMR analyses are done on the recovered polymer substance.
Construction of Recombinant E. coli Strains Producing PGA when Cultivated on Glucose Only and Preparation of Polyglycolate Polymer
Vectors pUC19-Ptrc01+O-RBS01-/?AαCire-αcs-TT02 and pUC19-Ptrc01+O-RBS01- phaCl re-prpE '-TT '02 are introduced by electroporation into an engineered E.coli strain that produces glycolic acid and which is claimed in the patents WO 2007/141316 and WO 2007/140816. The resulting strains are respectively AaceB Agcl Δg/cDEFGB AaIdA Δzc/R Aedd-eda Apgi AudhA (pMElOl-ycdW) (p\JC\9-Ptvc0\+O-RBS0\-phaClre-acs-ΥΥ02) and AaceB Agcl Δg/cDEFGB AaIdA Δzc/R Aedd-eda Apgi AudhA (pUC19-Ptrc01+O- RBSO 1 -phaClre-prpE-ΥΥ02). The recombinant strains (FIG. 3) are cultured in LB medium containing only glucose as carbon source for 3 days, followed by centrifugation to recover the strains. The recovered strains are freeze-dried to recover polymer substance accumulated in the cells using chloroform. To confirm that the obtained polymer is polyglycolate, NMR analyses are done on the recovered polymer substance.
Although the present invention has been described in detail with reference to the specific features, it will be apparent to those skilled in the art that this description is only for a preferred embodiment and does not limit the scope of the present invention. Thus, the substantial scope of the present invention will be defined by appended claims and equivalents thereof.
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Claims

I. A method for obtaining the polymerisation of glycolic acid into PGA with a microorganism, comprising the steps of : • cultivating a microorganism expressing a gene encoding for an heterologous polyhydroxyalkanoate (PHA) synthase, in a medium comprising a carbon source, • and recovering the polymerised glycolic acid (PGA), wherein the microorganism further expresses a gene encoding for an enzyme transforming the glycolic acid into glycolyl CoA.
2. The method of claim 1 wherein the glycolic acid is produced by the same microorganism expressing genes encoding a PHA synthase and an enzyme transforming the glycolic acid into glycolyl CoA.
3. The method of claim 1 wherein the glycolic acid is provided to the microorganism exogenously in the culture medium.
4. The method of anyone of claims 1 to 3 wherein the enzyme transforming the glycolic acid into glycolyl CoA is chosen among acyl-CoA synthetases and acyl-CoA transferases.
5. The method of claim 4 wherein said enzyme is encoded by a gene chosen among PrpE or Acs.
6. The method of claim 5 wherein said gene is overexpressed.
7. The method of claim 6 wherein said gene is expressed by a plasmid introduced into the microorganism.
8. The method of claim 6 wherein said gene has been integrated into the chromosome of said microorganism.
9. The method of anyone of claims 1 to 8 wherein the gene encoding a heterologous PHA synthase is chosen among phaC, phaEC or phaCR.
10. The method of claim 9 wherein said gene is overexpressed.
II. The method of claim 10 wherein said gene is expressed by a plasmid introduced into the microorganism.
12. The method of claim 10 wherein said gene has been integrated into the chromosome of said microorganism.
13. The method of anyone of claims 1 to 12 wherein the microorganism expresses the PhaP/PhaR regulatory system.
14. A polymerised glycolic acid obtained by the method according to anyone of claims 1 to 13.
15. A microorganism expressing genes encoding for an heterologous PHA synthase and an enzyme transforming the glycolic acid into glycolyl CoA as defined in anyone of claims 1 to 14.
16. The microorganism of claim 15, wherein said microorganism is an Enterobacteriaceae.
PCT/EP2008/059067 2008-07-11 2008-07-11 Method for polymerising glycolic acid with microorganisms Ceased WO2010003463A1 (en)

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RU2011103721/10A RU2011103721A (en) 2008-07-11 2009-07-10 METHOD OF POLYMERIZATION OF GLYCOLIC ACID BY MICROORGANISMS
MX2011000351A MX2011000351A (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms.
CN2009801354481A CN102171356A (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms
CA2730220A CA2730220A1 (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms
PCT/EP2009/058836 WO2010004032A1 (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms
EP09793964A EP2310518A1 (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms
JP2011517171A JP2011527367A (en) 2008-07-11 2009-07-10 Polymerization method of glycolic acid using microorganisms
US13/003,297 US20110118434A1 (en) 2008-07-11 2009-07-10 Method for polymerising glycolic acid with microorganisms
ARP090102633A AR072501A1 (en) 2008-07-11 2009-07-13 PROCEDURE FOR POLYMERIZATION OF GLYCOLIC ACID WITH MICROORGANISMS

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