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WO2010083921A3 - A pre-form, a method for manufacturing a pre-form and a spar comprising a reinforcing structure - Google Patents

A pre-form, a method for manufacturing a pre-form and a spar comprising a reinforcing structure Download PDF

Info

Publication number
WO2010083921A3
WO2010083921A3 PCT/EP2009/067191 EP2009067191W WO2010083921A3 WO 2010083921 A3 WO2010083921 A3 WO 2010083921A3 EP 2009067191 W EP2009067191 W EP 2009067191W WO 2010083921 A3 WO2010083921 A3 WO 2010083921A3
Authority
WO
WIPO (PCT)
Prior art keywords
manufacturing
spar
fibres
reinforcing structure
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2009/067191
Other languages
French (fr)
Other versions
WO2010083921A2 (en
Inventor
Jakob Hjorth Jensen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vestas Wind Systems AS
Original Assignee
Vestas Wind Systems AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vestas Wind Systems AS filed Critical Vestas Wind Systems AS
Publication of WO2010083921A2 publication Critical patent/WO2010083921A2/en
Publication of WO2010083921A3 publication Critical patent/WO2010083921A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • B29B11/16Making preforms characterised by structure or composition comprising fillers or reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0003Producing profiled members, e.g. beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0025Producing blades or the like, e.g. blades for turbines, propellers, or wings
    • B29D99/0028Producing blades or the like, e.g. blades for turbines, propellers, or wings hollow blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Wind Motors (AREA)

Abstract

A pre-form (6) comprising a plurality of layers of fibres, e.g. in the form of fibre tows, each layer of fibres being arranged in a layer of resin is disclosed. The layers of fibres and resin define a thickness which is at least 12 mm. The pre-form can be used as a reinforcing structure, e.g. in the form of a slab (6), in a spar (1) or a blade shell for a wind turbine blade. Due to the large thickness, the pre-form can replace several prior art reinforcing structures, which previously had to be positioned individually in the spar or blade shell in order to provide the required strength. Thereby the number of manufacturing steps required for manufacturing the spar is reduced. Furthermore, the capacity of the manufacturing equipment used for producing the pre-form is utilised to a greater extent. Furthermore, a method for manufacturing such a pre-form is disclosed.
PCT/EP2009/067191 2009-01-23 2009-12-15 A pre-form and a spar comprising a reinforcing structure Ceased WO2010083921A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200920006845U CN201376388Y (en) 2009-01-23 2009-01-23 Preforms and spars including reinforcement structures
CN200920006845.6 2009-01-23

Publications (2)

Publication Number Publication Date
WO2010083921A2 WO2010083921A2 (en) 2010-07-29
WO2010083921A3 true WO2010083921A3 (en) 2010-11-18

Family

ID=41516486

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2009/067191 Ceased WO2010083921A2 (en) 2009-01-23 2009-12-15 A pre-form and a spar comprising a reinforcing structure

Country Status (2)

Country Link
CN (1) CN201376388Y (en)
WO (1) WO2010083921A2 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011113812A1 (en) * 2010-03-15 2011-09-22 Vestas Wind Systems A/S Improved wind turbine blade spar
WO2013091639A2 (en) * 2011-12-20 2013-06-27 Vestas Wind Systems A/S Preform and method of manufacturing a preform for a wind turbine blade
EP2953784B1 (en) * 2013-02-08 2020-07-29 LM WP Patent Holding A/S A system and method for the manufacture of a fiber composite article
US9897065B2 (en) 2015-06-29 2018-02-20 General Electric Company Modular wind turbine rotor blades and methods of assembling same
US10337490B2 (en) 2015-06-29 2019-07-02 General Electric Company Structural component for a modular rotor blade
US10527023B2 (en) 2017-02-09 2020-01-07 General Electric Company Methods for manufacturing spar caps for wind turbine rotor blades
US10738759B2 (en) 2017-02-09 2020-08-11 General Electric Company Methods for manufacturing spar caps for wind turbine rotor blades
US10677216B2 (en) 2017-10-24 2020-06-09 General Electric Company Wind turbine rotor blade components formed using pultruded rods
US11738530B2 (en) 2018-03-22 2023-08-29 General Electric Company Methods for manufacturing wind turbine rotor blade components
US12365120B2 (en) 2019-07-16 2025-07-22 Ge Infrastructure Technology Llc System and method for manufacturing panels for use in wind turbine rotor blade components
WO2021010980A1 (en) 2019-07-16 2021-01-21 General Electric Company System and method for manufacturing panels for use in wind turbine rotor blade components

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5080851A (en) * 1990-09-06 1992-01-14 United Technologies Corporation Method for stabilizing complex composite preforms
WO1996006776A1 (en) * 1994-08-31 1996-03-07 United Technologies Corporation Fiber reinforced composite spar for a rotary wing aircraft and method of manufacture thereof
WO2004078442A1 (en) * 2003-03-06 2004-09-16 Vestas Wind Systems A/S Pre-consolidated pre-form and method of pre-consolidating pre-forms
EP1990178A1 (en) * 2007-05-07 2008-11-12 Siemens Aktiengesellschaft Method for producing fibre reinforced laminated structures

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5080851A (en) * 1990-09-06 1992-01-14 United Technologies Corporation Method for stabilizing complex composite preforms
WO1996006776A1 (en) * 1994-08-31 1996-03-07 United Technologies Corporation Fiber reinforced composite spar for a rotary wing aircraft and method of manufacture thereof
WO2004078442A1 (en) * 2003-03-06 2004-09-16 Vestas Wind Systems A/S Pre-consolidated pre-form and method of pre-consolidating pre-forms
EP1990178A1 (en) * 2007-05-07 2008-11-12 Siemens Aktiengesellschaft Method for producing fibre reinforced laminated structures

Also Published As

Publication number Publication date
WO2010083921A2 (en) 2010-07-29
CN201376388Y (en) 2010-01-06

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