WO2010060533A1 - Extraction d'hélium - Google Patents
Extraction d'hélium Download PDFInfo
- Publication number
- WO2010060533A1 WO2010060533A1 PCT/EP2009/007944 EP2009007944W WO2010060533A1 WO 2010060533 A1 WO2010060533 A1 WO 2010060533A1 EP 2009007944 W EP2009007944 W EP 2009007944W WO 2010060533 A1 WO2010060533 A1 WO 2010060533A1
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- WIPO (PCT)
- Prior art keywords
- fraction
- carbon dioxide
- helium
- separation
- nitrogen
- Prior art date
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- the invention relates to a process for obtaining a helium-rich product fraction from a feed fraction comprising essentially carbon dioxide, helium, methane and higher hydrocarbons.
- the outflowing gas mixture consists to a large extent of carbon dioxide.
- the carbon dioxide content is usually between 70 and 98% by volume.
- the gas mixture low proportions of methane - usually between 0.1 and 20% by volume - and heavier hydrocarbons and helium shares up to 1% by volume.
- the gas mixtures of such sources have hitherto usually been used for the so-called Enhanced Oil Recovery (EOR).
- EOR Enhanced Oil Recovery
- helium-rich product fraction from the gas mixture, which allows an immediate feed into a helium liquefaction process with regard to the pressure and the trace components contained in it.
- the helium-rich product fraction would therefore have to have a helium content of at least 50% by volume.
- the fixed point of carbon dioxide is about -55 0 C, which is essentially independent of the respective pressure.
- a coarse separation of the carbon dioxide from the gas mixture can take place by means of a low-temperature decomposition.
- Further carbon dioxide separation can only take place by alternative methods, such as the so-called BCCK process with integrated methanol scrubbing or a pressure swing adsorption process.
- BCCK process with integrated methanol scrubbing
- a pressure swing adsorption process is comparatively expensive, while pressure swing adsorption processes can also be considered only to a limited extent due to the similar molecular sizes of carbon dioxide and methane.
- Object of the present invention is to provide a generic method for obtaining a helium-rich product fraction, which solves this problem and avoids the aforementioned disadvantages.
- a method for obtaining a helium-rich product fraction which comprises the following method steps:
- the helium-rich product fraction has a helium content of at least
- the carbon dioxide-rich residual fraction and the nitrogen-rich residual fraction are compressed together, wherein the compression is preferably carried out by means of at least one screw compressor, the carbon dioxide-rich residual fraction and / or the nitrogen-rich residual fraction of the feed fraction is mixed into the cryogenic carbon dioxide separation prior to their introduction,
- cryogenic nitrogen separation is preceded by a carbon dioxide guard (protection) bed,
- Separation column is integrated into the heat exchanger, and
- the feed fraction containing essentially carbon dioxide, helium, methane and higher hydrocarbons a maximum carbon dioxide content of 98% by volume, a maximum methane content of 10% by volume and a
- the feed fraction containing essentially carbon dioxide, helium, nitrogen, methane and higher hydrocarbons is fed via line 1 to an optionally provided drying unit A.
- the separated in this from the feed fraction water is withdrawn via line 1 1 and, if necessary, subjected to a wastewater aftertreatment.
- the thus freed from water feed fraction is withdrawn via line 2 from the drying unit A, partially condensed in the heat exchanger X, a relaxed a and a separating column B supplied.
- a separation column B is to be provided if the method is to achieve the highest possible helium yield.
- the reboiler - represented by the wiring 10 - advantageously integrated into the heat exchanger X.
- only one separator can be provided. From the bottom of this separation column B, a liquid carbon dioxide-rich residual fraction, which will be discussed in more detail below, is withdrawn via line 8.
- a carbon dioxide-depleted gas fraction is withdrawn via line 3, heated in the heat exchanger X and fed to an adsorption process C.
- This serves for adsorptive separation of carbon dioxide and is preferably designed as a pressure swing adsorption process.
- pressure swing adsorption processes allow depletion of carbon dioxide to a residual level of less than 5 ppm by volume.
- the resulting in the adsorption process C carbon dioxide-rich residual fraction, which will be discussed in more detail below, is withdrawn via line 11.
- the largely freed from carbon dioxide, helium-enriched fraction is withdrawn via line 4 from the adsorption process C and fed to an optionally provided carbon dioxide protection bed D for the further reduction of the carbon dioxide content. This serves to prevent possibly occurring carbon dioxide breakthroughs, which would lead to a relocation of the downstream cryogenic decomposition unit E by freezing carbon dioxide.
- the helium-enriched fraction withdrawn from the carbon dioxide protection bed D is fed via line 5 to a cryogenic nitrogen separation unit E.
- This consists of one or more separation columns which allow separation into a nitrogen- and methane-depleted fraction 6 and a nitrogen-rich residue fraction 12.
- this separation unit E also serves for the rectificative separation of methane and higher hydrocarbons, which are withdrawn via the nitrogen-rich residual fraction 12.
- the realized in the separation unit E cryogenic separation process must be designed such that the separation of nitrogen, methane and higher hydrocarbons so far that further processing of the helium-rich, nitrogen-depleted fraction in a downstream adsorption process is possible.
- the nitrogen-depleted fraction withdrawn via line 6 is consequently freed from nitrogen and methane in an adsorption process F so far that the desired helium-rich product fraction from the adsorption process F via line 7 deducted and fed to a helium liquefaction process, not shown in the figure.
- the aforementioned adsorption process F is preferably designed as a pressure swing adsorption process.
- the withdrawn via line 13 nitrogen-rich residual fraction of the adsorption process F is preferably supplied together with the carbon dioxide-rich residual fraction from the adsorption process C a single or multi-stage designed compression unit G.
- a compression to a pressure level which is an admixture of the two residual gas fractions via line 14 in the separation column B to be supplied
- Feed fraction in line 2 allows.
- the joint compression of the two aforementioned residual fractions in a compression unit G enables a reduction of investment and operating costs.
- the withdrawn from the bottom of the separation column B liquid carbon dioxide-rich residual fraction is divided into two streams. Via line 8, a small partial flow to a pressure between 5 and 20 bar is relaxed b to ensure the refrigerant supply to the heat exchanger X. With this procedure, an additional refrigeration unit for this cryogenic separation is saved.
- the warmed-up stream is compressed in a single-stage or multi-stage compressor unit V1.
- the main stream of the withdrawn from the separation column B liquid carbon dioxide-rich residual fraction is fed via line 8 'the heat exchanger X and admixed after evaporation and heating to the compressed in the compressor unit V1 partial flow.
- This mixture is compressed in a further single or multi-stage compressor unit V2 to the desired discharge pressure and discharged via line 9 from the process. With this procedure, a minimization of the total compressor capacity for this unit is achieved.
- cryogenic nitrogen separation E resulting nitrogen-rich residual fraction is fed via line 12 of a single or multi-stage designed compressor unit H and after completion of compression via line 15 preferably the carbon dioxide-rich residual fraction in the line 9 admixed.
- a partial flow of the compressed nitrogen-rich residual fraction can be introduced via the dashed line 16 for the purpose of supplying refrigeration to the cryogenic nitrogen. Separation E be recycled.
- a separate refrigeration cycle for this separation unit E can be saved, resulting in a reduction of investment and operating costs.
- FIG. 2 shows a possible embodiment of that shown in FIG.
- Nitrogen separation unit E This consists essentially of a heat exchanger X 'and a separation column B'. Via line 5, the helium-enriched fraction is fed to the heat exchanger X 1 , partially condensed in this, then relaxed a and fed via line 5 'of the separation column B'. A partial stream of the helium-enriched fraction, after passing through the heat exchanger X ', is fed via line 5 "to the bottom heating of the separation column B 1 and then to the separation column B 1 itself.
- the nitrogen-rich residual fraction is withdrawn via line 12 and fed to the one or more stages designed compressor unit H.
- the compressed carbon dioxide-rich residual fraction is withdrawn via line 15.
- Refrigeration supply of the nitrogen separation unit E are returned to the cryogenic nitrogen separation E.
- the nitrogen-rich residual fraction 16 is cooled in the heat exchanger X 1 to an intermediate temperature.
- a partial flow 16 'of the cooled residual fraction is expanded to the suction pressure of the compressor unit H, reheated in the heat exchanger X' and the nitrogen-rich residual fraction 12 admixed.
- the remaining partial stream 16 is driven to the cold end of the heat exchanger X 'and likewise expanded to the suction pressure of the compressor unit H in order to provide the peak cooling for this cryogenic separation unit together with the expanded bottom product 12 of the separation column B' 16 "of the nitrogen-rich residual fraction reheated in the heat exchanger X 1 .
- one of the two partial streams 16716 "described above can be dispensed with.
- a fuel gas fraction can additionally be obtained.
- the helium-enriched fraction in the heat exchanger X 1 is only condensed and then fed to a separator, not shown in the figure 2. From the bottom of this separator, a methane-rich liquid fraction is separated, expanded to the desired fuel gas pressure, warmed in the heat exchanger X 'and discharged as a fuel gas fraction. The withdrawn at the top of the separator, depleted of methane gas fraction is further cooled in the heat exchanger X 'and driven via line 5' in the separation column B '.
- all the compressor units are designed as cost-effective screw compressor, but this only applies if the pressure conditions are favorable for the screw compressor.
- the helium-rich product fraction 7 withdrawn from the adsorption process F can be fed directly to a helium liquefaction process without further processing. It is a helium recovery rate of up to 100% feasible, provided that the carbon dioxide separation takes place by means of a separation column B; In this case, the integration of the Aufkochers 10 in the heat exchanger X allows a particularly energy-saving process.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
L'invention concerne un procédé pour extraire une fraction riche en hélium d'une fraction de départ contenant essentiellement du dioxyde de carbone, de l'hélium, du méthane et des hydrocarbures supérieurs. Le procédé comprend les étapes suivantes: a) séparation du dioxyde de carbone (B) de la fraction de départ (1, 2), b) séparation par adsorption (C) de la fraction (3) appauvrie en dioxyde de carbone résultant de la séparation du dioxyde de carbone (B) en une fraction résiduelle riche en dioxyde de carbone (11) et en une fraction enrichie en hélium (4, 5), c) séparation cryogénique de l'azote, du méthane et des hydrocarbures supérieurs (E) de la fraction enrichie en hélium (4, 5) et d) séparation par adsorption (F) de la fraction appauvrie en azote (6) résultant de la séparation cryogénique de l'azote (E) en une fraction résiduelle riche en azote (13) et en la fraction riche en hélium (7).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008059011A DE102008059011A1 (de) | 2008-11-26 | 2008-11-26 | Helium-Gewinnung |
| DE102008059011.8 | 2008-11-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010060533A1 true WO2010060533A1 (fr) | 2010-06-03 |
Family
ID=41508224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2009/007944 Ceased WO2010060533A1 (fr) | 2008-11-26 | 2009-11-05 | Extraction d'hélium |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102008059011A1 (fr) |
| WO (1) | WO2010060533A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2692411A2 (fr) | 2012-08-02 | 2014-02-05 | Air Products And Chemicals, Inc. | Systèmes et procédés de récupération d'hélium formé des flux d'alimentation contenant du dioxyde de carbone |
| EP3315463A1 (fr) | 2016-11-01 | 2018-05-02 | Air Products And Chemicals, Inc. | Récupération d'hélium à partir de flux contenant de l'hélium, du dioxyde de carbone et au moins un élément d'azote et de méthane |
| US10036590B2 (en) | 2012-08-02 | 2018-07-31 | Air Products And Chemicals, Inc. | Helium recovery from streams containing helium, carbon dioxide, and at least one of nitrogen and methane |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2489197B (en) * | 2011-02-25 | 2018-09-05 | Costain Oil Gas & Process Ltd | Process and apparatus for purification of carbon dioxide |
| US11353261B2 (en) | 2019-10-31 | 2022-06-07 | Air Products And Chemicals, Inc. | Lights removal from carbon dioxide |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3130026A (en) * | 1959-09-30 | 1964-04-21 | Linde Eismasch Ag | Method and apparatus for the separation of carbon dioxide from compressed gases |
| US3260058A (en) * | 1962-05-09 | 1966-07-12 | Air Prod & Chem | Method and apparatus for separating gaseous mixtures, particularly helium-containing gases |
| US3653220A (en) * | 1969-05-09 | 1972-04-04 | Airco Boc Cryogenic Plants Cor | Process for helium recovery and purification |
| US3740962A (en) * | 1970-09-18 | 1973-06-26 | Commw Ass Inc | Process of and apparatus for the recovery of helium from a natural gas stream |
| US6027549A (en) * | 1998-04-28 | 2000-02-22 | Air Products And Chemicals, Inc. | Adjusted density carbon for hydrogen PSA |
-
2008
- 2008-11-26 DE DE102008059011A patent/DE102008059011A1/de not_active Withdrawn
-
2009
- 2009-11-05 WO PCT/EP2009/007944 patent/WO2010060533A1/fr not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3130026A (en) * | 1959-09-30 | 1964-04-21 | Linde Eismasch Ag | Method and apparatus for the separation of carbon dioxide from compressed gases |
| US3260058A (en) * | 1962-05-09 | 1966-07-12 | Air Prod & Chem | Method and apparatus for separating gaseous mixtures, particularly helium-containing gases |
| US3653220A (en) * | 1969-05-09 | 1972-04-04 | Airco Boc Cryogenic Plants Cor | Process for helium recovery and purification |
| US3740962A (en) * | 1970-09-18 | 1973-06-26 | Commw Ass Inc | Process of and apparatus for the recovery of helium from a natural gas stream |
| US6027549A (en) * | 1998-04-28 | 2000-02-22 | Air Products And Chemicals, Inc. | Adjusted density carbon for hydrogen PSA |
Non-Patent Citations (1)
| Title |
|---|
| JONES J K ET AL: "The recovery and liquefaction of helium from natural gas in Poland", CRYOGENICS, ELSEVIER, KIDLINGTON, GB, vol. 14, no. 4, 1 April 1974 (1974-04-01), pages 198 - 202, XP024051373, ISSN: 0011-2275, [retrieved on 19740401] * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2692411A2 (fr) | 2012-08-02 | 2014-02-05 | Air Products And Chemicals, Inc. | Systèmes et procédés de récupération d'hélium formé des flux d'alimentation contenant du dioxyde de carbone |
| CN103575063A (zh) * | 2012-08-02 | 2014-02-12 | 气体产品与化学公司 | 用于从含有二氧化碳的进料流回收氦的系统和方法 |
| CN103575063B (zh) * | 2012-08-02 | 2016-10-05 | 气体产品与化学公司 | 用于从含有二氧化碳的进料流回收氦的系统和方法 |
| US9791210B2 (en) | 2012-08-02 | 2017-10-17 | Air Products And Chemicals, Inc. | Systems and methods for recovering helium from feed streams containing carbon dioxide |
| US10036590B2 (en) | 2012-08-02 | 2018-07-31 | Air Products And Chemicals, Inc. | Helium recovery from streams containing helium, carbon dioxide, and at least one of nitrogen and methane |
| EP3315463A1 (fr) | 2016-11-01 | 2018-05-02 | Air Products And Chemicals, Inc. | Récupération d'hélium à partir de flux contenant de l'hélium, du dioxyde de carbone et au moins un élément d'azote et de méthane |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008059011A1 (de) | 2010-05-27 |
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