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WO2010053278A2 - Vertical and horizontal integrated heat exchange units equipped with a waste heat recovery system - Google Patents

Vertical and horizontal integrated heat exchange units equipped with a waste heat recovery system Download PDF

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Publication number
WO2010053278A2
WO2010053278A2 PCT/KR2009/006395 KR2009006395W WO2010053278A2 WO 2010053278 A2 WO2010053278 A2 WO 2010053278A2 KR 2009006395 W KR2009006395 W KR 2009006395W WO 2010053278 A2 WO2010053278 A2 WO 2010053278A2
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WIPO (PCT)
Prior art keywords
heat
heat exchanger
refrigerant
waste heat
heat exchange
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Ceased
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PCT/KR2009/006395
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French (fr)
Korean (ko)
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WO2010053278A3 (en
Inventor
김경천
문용석
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Individual
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Individual
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Priority to JP2011535505A priority Critical patent/JP5584694B2/en
Priority to CN2009801441441A priority patent/CN102232172B/en
Publication of WO2010053278A2 publication Critical patent/WO2010053278A2/en
Publication of WO2010053278A3 publication Critical patent/WO2010053278A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/08Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0014Recuperative heat exchangers the heat being recuperated from waste air or from vapors

Definitions

  • the present invention relates to a vertical and horizontal type integrated heat exchange unit having a waste heat recovery device, and more particularly, a heat source is generated by recovering a heat source during heat exchange of high temperature waste heat exhausted by ventilation drying with a low temperature exhaust gas in a drier.
  • a vertical and horizontal type integral heat exchange unit having a waste heat recovery unit configured to supply hot air to a dryer through a heat exchanger.
  • Dryer is a supply / exhaust circulation device that supplies heat to gravure printing machines, laminating machines, extrusion machines, industrial coating machines, and other equipment that requires drying. Fan blowers and heat sources It consists of generator and sealed box structure.
  • the air movement path of the dryer is divided into an air supply unit for supplying hot air, an exhaust unit for discharging the used hot air, and a hot air recovery unit for reusing part of the used heat.
  • the internal structure of the dryer is divided into an upper box and a lower box, and the air supply part and the exhaust part are formed in common in the upper box, and the air supply part is usually in the form of a nozzle. Guide Roll) and Hot Air Recovery.
  • an integrated heat exchange unit It is installed on one side of such a dryer, and the independent equipment parts for producing high temperature and air of air supplied to the dryer are easy to install and combine in one body in order to simplify the volume, called an integrated heat exchange unit.
  • the integrated heat exchange unit is designed as a combination from the initial design, the duct facilities considering the flow of air are combined together so that air movement of each part can be performed smoothly.
  • the number and shape of the components combined according to the purpose and type of use may be changed, such an integrated heat exchange unit is divided into two types according to the installation position of the heat exchanger. The horizontal type is located and the heat exchanger is located in the discharge duct of the fan blower.
  • FIG. 7 and 8 show an integrated heat exchange unit of the vertical type in which the heat exchanger 17 is located in the discharge duct of the fan blower 15.
  • the integrated heat exchange unit 10 includes an intake port 11 formed at one side of a lower end, an intake chamber 12 for changing a temperature by mixing air sucked through the intake port 11, and in the intake chamber 12.
  • An intermediate filter box 20 in which a HEPA filter (13; HEPA: High Efficiency Particulate Air) is inserted into a filter paper made of asbestos fiber, which is a known special electrified fiber that filters even minute harmful substances and contaminants contained in air;
  • a fan blower (14) which allows suction through the HEPA filter (13) in the filter box (20) and blows air to the discharge duct side at the suction port (11), and drives the fan blower (14).
  • Filter box 20 of the upper part is inserted into the HEPA filter 13 to filter the air converted into high temperature air again through the) and the discharge duct formed on one side of the filter box 20 of the upper It consists of 18.
  • the heat exchanger 17 is a device for converting the low temperature and high air volume air supplied from the fan blower into high temperature air, and there are a steam heater type, a heat medium heater type, and an electric heater type according to the type of the primary heat source.
  • Steam heater type heat exchanger requires steam boiler to generate steam by exchanging steam by passing heat inside heat exchanger and additional facilities of boiler room for driving the boiler.
  • most traps are installed at the outlet of the heat exchanger to reduce the loss of steam and the connection of the control valve device.
  • energy loss is generated due to exposure of pipes and components, and when the thermal energy is consumed due to the characteristics of steam, a device is required to discharge water (condensed water) in consideration of the characteristic of changing to water.
  • a separate boiler room area is required for boiler installation, and it is necessary to prepare for damage of equipment parts due to freezing and freezing in winter.
  • the heat medium heater type heat exchanger circulates the heated heat medium oil inside the heat exchanger to exchange heat, and in most cases, a flow control valve is used to maintain the temperature.
  • a flow control valve is used to maintain the temperature.
  • the boiler room and the auxiliary facilities of the boiler room are required.
  • the installation area of the boiler room is larger than the steam boiler, and the equipment parts and equipment cost are about twice as much as the steam heater type. As with steam boilers, there are energy losses from pipe exposure.
  • the fuel mainly used in the heat medium heater type heat exchanger of this type is light oil, boiler kerosene, LPG, LNG, and the like, and an electric heater may be used when the heat consumption is low.
  • a heater mainly used in an electric heater type heat exchanger is an electric fan heater.
  • it is manufactured by attaching a heat radiating fin to a pipe heater.
  • an electric heater which is one of the clean fuels, there is no problem of environmental pollution during operation of the equipment.
  • the calorific value per ((860 kcal / h per kW) is limited, so the more heat required, the larger the capacity.
  • the density is higher than the specified value, there is a risk of damaging the heater and generating a fire, so the installation of secondary safety devices should be considered.
  • Costs are incurred according to the amount of electricity added, and safety management personnel should be hired when the legal capacity is exceeded.
  • the product dried by the hot air supplied to the dryer from the integrated heat exchange unit is printed, adhesive, adhesive, coating on films (PET, OPP, NYLON, CPP, LLDED, deposition film, etc.), paper, aluminum foil, etc. made of petrochemicals
  • the ink, adhesive, coating liquid and the like are largely divided into oil-soluble adhesive, adhesive, ink, coating liquid and the like water-soluble adhesive, ink, coating liquid used in dilution in organic solvents.
  • Both oil-soluble and water-soluble streams require fast drying (property drying) to increase productivity.
  • fast drying the air must be raised to a constant temperature to dry and ventilate well.
  • Particularly oil-soluble products should not mix evaporated residual solvents with the product.
  • the air supply is made of nozzle-type injection port
  • the exhaust is made of filter inlet type
  • the outside of the box is connected to the supply and exhaust duct It should be made of easy structure.
  • the dryer is moved from the integrated heat exchange unit that produces the air in the atmosphere where the dust is filtered to a high temperature and high air volume in a short time through an air supply duct to a sealed dry box, and high inside the dry box. Air traveled by the wind speed is dispersed in several places to reduce the speed and dry the product through the air supply nozzle. At this time, when the product is dried, it is converted into gaseous solvent and moisture and dispersed and expanded inside the dry box. The gaseous solvent and moisture are discharged to the outside of the dry box through the exhaust port inside the dry box, at which time the high temperature and high air volume is also discharged.
  • the air volume used in this dryer is generally 40m3 / min to 60m3 / min, and the temperature is generally 50 ° C to 80 ° C (about 80%), but the airflow and temperature may be higher depending on product specifications.
  • the air of the high temperature and high air volume discharged through the exhaust port contains a solvent and water, and when reused, forced dry air condition is not achieved, so the quick drying is significantly reduced. Some relatively less contaminated heat sources under dry boxes may be reused but the risk of contamination cannot be ruled out.
  • the energy consumption of the dryer is mostly consumed in an integrated heat exchange unit, and is divided into a motor driving energy of a fan blower and a heat source generating energy of the heat exchanger.
  • the motor driving energy among the primary energy of the integrated heat exchange unit is all electricity, and the primary energy of the heat exchanger 17 is used for electricity and combustible fuels (light oil, boiler kerosene, LPG, LNG), etc.
  • the consumption of group 17 is 90% or more.
  • Heat energy of the heat exchanger is discarded to the outside due to the ventilation drying characteristics of the dryer, the energy consumed for drying due to forced ventilation drying is only a fraction of 15% to 20%, and more than 80% to 85% of the heat energy is discarded.
  • the environmental pollution due to the emission of emissions is being increased.
  • the exhaust duct of the dryer since the exhaust duct of the dryer is installed in the workplace, the exhaust gas containing the heat source of 80% to 85% or more is discharged through the exhaust duct, so that the temperature in the workplace rises and the working environment is poor, especially during the hot summer season. There is a problem in that the maintenance cost of the equipment is excessively consumed as the air conditioning equipment needs to be operated to cool.
  • an object of the present invention for solving the problems as described above is to recover the heat source when heat-exchanging the high temperature waste heat exhausted during ventilation drying in the dryer with a low temperature exhaust gas to supply hot air to the dryer through a heat exchanger for heat source generation It is to provide a vertical and horizontal type integral heat exchange unit having a waste heat recovery device configured to be.
  • the vertical type heat exchange unit having a waste heat recoverer has a fan blower driven by a driving device, whereby outside fresh air is sucked into the suction chamber and passes through a heat source heat exchanger.
  • a low temperature low pressure refrigerant which is installed at an upper surface of the suction chamber, is compressed into a high temperature and high pressure refrigerant to be used as a heat source heat exchanger.
  • Heat exchanger for waste heat recovery wherein the heat source heat exchanger is installed in an exhaust duct for exhausting waste heat in the dryer provided on an upper surface of a discharge duct installed therein, and heat exchanges high temperature waste heat discharged through the exhaust duct with a low temperature exhaust gas. tile; And a refrigerant expansion device for converting the condensed high temperature refrigerant discharged through the refrigerant discharge tube of the heat source heat exchanger into a low temperature low pressure refrigerant and introducing the waste heat recovery heat exchanger.
  • the integrated heat exchanger unit equipped with the waste heat recovery device of the present invention requires less power, it is possible to save significantly higher energy than the heat exchanger (steam heater type, heat medium type heater, electric heater type) used in the conventional integral heat exchange unit. It does not have a risk of generating exhaust gas generated by using steam heater or heating medium heater because it uses electricity which is a clean fuel, and it reduces the production cost of the produced product because it consumes the least energy among existing integrated heat exchange units. (At least 2/10 of the energy consumption expenditure when using electric heaters and at least 1/20 of boiler kerosene).
  • the primary power equipment cost is significantly less, and furthermore, it is possible to prevent the surge in electricity consumption due to the increase in oil costs, as well as to exceed the required capacity. Labor cost can be reduced, and no additional secondary equipment (boiler room, etc.) is required, so it can be installed in a small space.
  • FIG. 1 is a cross-sectional view showing that the dryer is connected to the vertical type integral heat exchange unit equipped with the waste heat recovery device of the present invention.
  • Figure 2 is a cross-sectional view showing a vertical type integral heat exchanger unit equipped with a waste heat recovery machine of the present invention.
  • FIG. 3 is a side cross-sectional view of FIG. 2.
  • FIG. 4 is a cross-sectional view showing that the dryer is connected to a horizontal type integral heat exchange unit equipped with a waste heat recovery device of the present invention.
  • FIG. 5 is a cross-sectional view showing a horizontal type integral heat exchange unit equipped with a waste heat recovery device of the present invention.
  • FIG. 6 is a side cross-sectional view of FIG. 5.
  • FIG. 7 is a side view showing a conventional vertical type integrated heat exchange unit.
  • FIG. 8 is a front view showing a conventional vertical type integrated heat exchange unit.
  • compressor 60 refrigerant expansion device
  • the fresh air is sucked into the suction chamber by a fan blower driven by a driving device, and the inside of the dryer is discharged through the discharge duct while passing through the heat exchanger for generating heat.
  • a vertical type heat exchange unit for supplying hot air to a furnace comprising: a compressor installed at an upper surface of the suction chamber to compress a low temperature low pressure refrigerant into a high temperature high pressure refrigerant to introduce a refrigerant into the heat source heat exchanger; Heat exchanger for waste heat recovery, wherein the heat source heat exchanger is installed in an exhaust duct for exhausting waste heat in the dryer provided on an upper surface of a discharge duct installed therein, and heat exchanges high temperature waste heat discharged through the exhaust duct with a low temperature exhaust gas. tile; And a refrigerant expansion device for converting the condensed high temperature refrigerant discharged through the refrigerant discharge tube of the heat source heat exchanger into a low temperature low pressure refrigerant and introducing the waste heat recovery heat exchanger.
  • FIG. 1 is a cross-sectional view showing that the dryer is connected to the vertical type integral heat exchange unit with a waste heat recovery device of the present invention
  • Figure 2 is a cross-sectional view showing a vertical type integral heat exchange unit with a waste heat recovery device of the present invention
  • Figure 3 is a side cross-sectional view of Figure 2
  • Figure 4 is a cross-sectional view showing that the dryer connected to the horizontal type integral heat exchange unit equipped with the waste heat recovery device of the present invention
  • Figure 5 is a horizontal type integral heat exchange unit with a waste heat recovery device of the present invention 6 is a cross-sectional side view of FIG. 5.
  • Independent equipment parts for producing high-temperature, high-air air to be supplied to the dryer 30 are installed in one body to facilitate installation and simplify the volume, and are referred to as an integrated heat exchange unit 10.
  • the integrated heat exchange unit 10 is designed as a combination from the initial design, duct facilities considering the flow of air are combined together so that air movement of each part can be performed smoothly.
  • the number and shape of the components combined according to the purpose and type of use may be changed, such an integrated heat exchange unit is divided into two types according to the installation position of the heat exchanger. The horizontal type is located and the heat exchanger is located in the discharge duct of the fan blower.
  • the integrated heat exchange unit 10 shown in Figs. 1 to 3 shows a heat exchanger (heat generating heat exchanger) 17 of the vertical type integral heat exchange unit 10 in which the fan blower 14 is located on the discharge duct side. have.
  • the integrated heat exchange unit 10 includes an intake port 11 formed at one side of a lower end, an intake chamber 12 for changing a temperature by mixing air sucked through the intake port 11, and in the intake chamber 12.
  • An intermediate filter box into which a hepa filter, which is a filter paper made of asbestos fiber, which is a special specially charged fiber that filters even minute harmful substances and contaminants contained in the air, is inserted, and the hepa filter in the filter box is provided at the suction port 11.
  • a fan blower 14 which allows suction to pass through and blows air to the discharge duct side, a driving device 15 which drives the fan blower 14, and a duct directed upward through the fan blower 14
  • a heat source generation heat exchanger (condenser 17) for converting the low temperature air discharged through the air into the air of a high air volume and a heat exchanger (17);
  • Through high temperature Comprises a discharge duct (18) formed on a side of the air re-converted to air filtration, and the HEPA filter is inserted, the upper filter box so that the clean air, the upper filter box.
  • Reference numeral 70 denotes a wind pressure switch for detecting a flow of air passing through the respective outlets of the exhaust duct 41 and the discharge duct 18.
  • the interior of the dryer 30 is divided into an upper box and a lower box, the air supply unit and the exhaust unit are commonly formed in the upper box, the air supply unit is usually in the form of a nozzle, in the case of the lower box so that the fabric can pass smoothly There is a guide roll and a hot air recovery unit.
  • the air is moved to the closed dry box through the air supply duct, and the air moved at high wind speeds inside the dry box is dispersed to various places, and the speed decreases through the air supply nozzle. Dry the product. At this time, when the product is dried, it is converted into gaseous solvent and moisture and dispersed and expanded inside the dry box. The gaseous solvent and moisture are discharged to the outside of the dry box through the exhaust port inside the dry box, at which time the high temperature and high air volume is also discharged.
  • the exhaust duct 40 is located above the discharge duct 18 of the integrated heat exchange unit 10 so as to be in communication with the hot wind recovery unit for recovering the air of the high temperature and high air volume discharged outside the dry box of the dryer 30. .
  • a waste heat recovery heat exchanger 41 for exchanging heat of high temperature and high air volume discharged through the hot wind recovery unit of the dryer 30 with a low temperature exhaust gas is installed.
  • the heat exchanger 41 communicates with the heat source generation heat exchanger 17 provided in the discharge duct 18.
  • Refrigerant discharged from the compressor (50) is sucked into the heat exchanger (17) through the refrigerant suction pipe (17a), and the compressor (50) is installed above the suction chamber (12) to remove the waste heat.
  • the low-temperature low-pressure gas refrigerant discharged and sucked from the refrigerant discharge pipe 41a of the recovery heat exchanger 41 is compressed into a high-temperature high-pressure refrigerant to be discharged to the heat source generation heat exchanger 17.
  • the refrigerant having passed through the refrigerant discharge pipe 17b of the heat source heat exchanger 17 is converted into gas of low temperature and low pressure while passing through the capillary tube 62 of the refrigerant expansion device 60 to exchange waste heat recovery 41. Flows into.
  • the refrigerant expansion device (60) includes an expansion valve (61) for expanding a high temperature refrigerant discharged through the refrigerant discharge pipe (17b) and converting the refrigerant into a low pressure refrigerant, and a low pressure refrigerant expanded from the expansion valve (61).
  • Collector is composed of a distributor (63) for distributing to a plurality of capillary tubes (62) for supplying a plurality of waste heat recovery heat exchanger (41).
  • FIGS. 4 to 6 show an integrated heat exchange unit 10 of a horizontal type in which a heat source heat exchanger (condenser) 17 is located on the inlet side of the fan blower 14.
  • a heat source heat exchanger (condenser) 17 is located on the inlet side of the fan blower 14.
  • the heat source heat exchanger 17 is provided in the suction chamber 12.
  • the structure of the dryer 30 to satisfy the ventilation drying conditions is mostly utilized only to discharge, that is, discard the used heat source. Although some of the heat is reused, it is only used within the range that satisfies the efficiency of the ventilation drying conditions.
  • Direct reuse of the heat source discarded in the dryer 30 may not only satisfy the ventilation drying conditions but may also result in deterioration of product quality, provision of product defects, and deterioration in productivity. Therefore, in order to effectively utilize the waste heat discarded, only the pure heat source of the exhaust heat source discharged should be recovered and used.
  • Dryers 30 used in the ventilation drying is equipped with a plurality of dryers in the production equipment to satisfy the fast drying conditions of the product is completed as a single drying equipment.
  • the size and capacity of the dryer are determined according to the production conditions of the product. Since the integrated heat exchange unit 10 is also manufactured according to different air flow and temperature conditions, the waste heat that is discarded also varies in temperature and air flow.
  • the air supply unit and the exhaust unit of the dryer are installed under different installation conditions, and the air supply unit is provided with an integrated heat exchange unit 10 in the same quantity as the installation quantity of the dryer in order to satisfy different fast drying conditions, and the exhaust unit is provided in a separate dryer installed. It is used to connect individual exhaust ducts and integrate them into one main exhaust duct.
  • waste heat recovery unit Since the waste heat recovery unit is installed as close as possible to the dryer, nearly 100% of the waste heat can be used before the heat loss occurs as waste heat passes through the exhaust line.
  • the freezing principle was applied to maximize the waste heat recovery rate.
  • the liquid refrigerant changes to a gaseous state and is subcooled to an extremely low temperature.
  • the supercooled gas absorbs the surrounding heat to lower the ambient temperature, and the gas refrigerant absorbing the surrounding heat is condensed while being compressed to high temperature and high pressure through the compressor 50 and converted into a high temperature liquid state.
  • the high temperature liquid refrigerant is moved to the heat source heat exchanger 17 again, and the surrounding air is sucked through the fan blower 14 to cool the heat source heat exchanger 17.
  • the heat source heat exchanger 17 The air passing through the heat exchange is converted into hot air. This hot air is supplied into the dryer 30 through the discharge duct 18.
  • the integrated heat exchange unit provided with the waste heat recovery device of the present invention is equipped with a waste heat recovery heat exchanger 41 in the exhaust duct 40 to maximize the waste heat recovery, and utilizes a heat source heat exchanger 17 as a high temperature heat exchanger. To produce high heat, it was used as a heat source to supply to the dryer (30).
  • the power source of the integrated heat exchanger unit equipped with the waste heat recovery device of the present invention is electricity, and the most energy is consumed in the compressor (50), and the amount of power consumed by the compressor is surrounding the gas supercooled in the waste heat recovery heat exchanger (41). The more energy is absorbed, the less energy is consumed.
  • the most important point in the integrated heat exchange unit provided with the waste heat recovery device of the present invention is that by recovering and reusing the heat source of waste heat generated in the dryer 30 without loss as much as possible, it is possible to produce the temperature required for drying with a small amount of energy consumption. That is, when the high-temperature, high-pressure gaseous refrigerant compressed by the compressor 50 is first passed through the heat source heat exchanger 17 to generate heat, and exhausted through the dryer 30, 80% of the waste heat exhausted. The above is recovered and compressed into a gaseous refrigerant to reuse only a pure heat source, which is repeated over a short time.
  • the temperature is increased each time a cycle is formed, and since the energy consumption requires only the power required to operate the compressor, high temperature heat can be produced with only a small amount of power.
  • the generated waste heat is recovered from the nearest place and used in the nearest place, the heat loss due to exposure can be reduced, and the efficiency is increased, so that the energy consumption is reduced.
  • the integrated heat exchanger unit equipped with the waste heat recovery device of the present invention is designed for high temperature heat exchanger, not a cooling device, in consideration of different critical temperature points of the refrigerant by calculating the amount of heat required for the dryer. Therefore, the heat transfer area of the heat exchanger is produced about 2 to 3 times in proportion to the capacity of the compressor because it uses high temperature heat unlike the conventional cooler or air conditioner.
  • the consumption of electrical energy is mainly consumed in the compressor 50, which consumes minimal power by the reuse condition of the heat source and is 15% to 20% compared to the conventional electric heater method. Consumes only%
  • the integrated heat exchange unit provided with the waste heat recovery device of the present invention is a technique different from the conventional heat pump.
  • the conventional heat pump method is manufactured for two purposes of cooling and heating, the number of parts to be mounted is increased compared to the present invention, and the energy consumption at an extremely low temperature of the subzero region is provided by installing the outdoor unit externally during heating. Is increased, and normal operation is not possible, but the present invention is installed in most industrial production equipment spaces not in the sub-zero region, so there is no operation in the sub-zero region, and energy consumption rate is increased because the waste heat generated during the operation of the production equipment is always reused. Constant and normal operation can be continued.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Abstract

The present invention relates to vertical and horizontal integrated heat exchanger units equipped with a waste heat recovery system designed in such a way that during heat exchange between a high-temperature waste heat supplied by a drier during blow dry and a low-temperature exhaust gas, the heat is recovered from the heat source and is supplied to the drier in the form of hot air via a condenser. Provided is a vertical integrated heat exchange unit (10) for supplying hot air to the inside of a drier (30) through a discharge duct (18) when external fresh air is sucked into a suction chamber (12) by a fan blower (14) driven by a driving device (15) and is passing through a heat exchanger (17) for generating a heat source. Said vertical integrated heat exchanger comprises: a compressor (50) installed on the upper side of the suction chamber (12) so as to compress an introduced low-temperature, low-pressure refrigerant to a high-temperature, high-pressure refrigerant, and to introduce the refrigerant into said heat exchanger (17) for generating a heat source; a heat exchanger (41) for recovering waste heat which is installed inside a discharge duct (40) for discharging waste heat from the inside of said drier (30) installed on the upper side of a discharge duct (18) in which said heat exchanger (17) for generating a heat source is installed, so as to exchange heat between the high-temperature waste heat discharged through said discharge duct (18) and a low-temperature exhaust gas; and a refrigerant expansion device (60) for converting the compressed high-pressure refrigerant discharged through a refrigerant discharge pipe (17b) of said heat exchanger (17) for generating a heat source into a low-temperature, low-pressure refrigerant, and introducing the low-temperature, low-pressure refrigerant to said heat exchanger (41) for recovering waste heat. Said heat exchange unit as described above requires low power and thus can greatly saving energy in comparison to heat exchangers used in conventional integrated heat exchange units (steam heater type, thermal medium heater type, and electric heater type). Also, said heat exchange unit uses electricity which is a clean fuel, and thus does not produce exhaust gases, while steam heater type and thermal medium heater type heat exchange units produce exhaust gases. In addition, said heat exchange unit consumes the least energy among existing integrated heat exchange units, thereby reducing production costs (a minimum of 20% of the energy consumed by using electric heaters and 5% of the energy consumed by using boiler kerosene). Furthermore, said heat exchange unit requires only 15–20% of the power consumed by using electric heaters, thus remarkably reducing a primary power installation cost, preventing a sharp increase in the amount of electricity used due to increasing oil costs, and reducing losses due to labour costs incurred when the amount of electricity consumed exceeds a certain amount. Said heat exchange unit also does not require separate secondary equipment (a boiler room, etc.), and thus can be installed in small spaces.

Description

[규칙 제26조에 의한 보정 07.12.2009] 폐열회수기를 구비한 입형 및 횡형 타입 일체형 열교환 유닛[Correction according to Rule 26.12.2009] Vertical and horizontal type integral heat exchanger with waste heat recovery

본 발명은 폐열회수기를 구비한 입형 및 횡형 타입 일체형 열교환 유닛에 관한 것으로서, 보다 상세하게는, 드라이어에서 통풍 건조시 배기되는 고온의 폐열을 저온의 배기가스로 열교환시 그 열원을 회수하여 열원발생용 열교환기를 통해 드라이어로 열풍을 공급하도록 구성한 폐열회수기를 구비한 입형 및 횡형 타입 일체형 열교환 유닛에 관한 것이다.The present invention relates to a vertical and horizontal type integrated heat exchange unit having a waste heat recovery device, and more particularly, a heat source is generated by recovering a heat source during heat exchange of high temperature waste heat exhausted by ventilation drying with a low temperature exhaust gas in a drier. A vertical and horizontal type integral heat exchange unit having a waste heat recovery unit configured to supply hot air to a dryer through a heat exchanger.

드라이어(Dryer)란, 그라비어 인쇄기계, 합지기(Laminating Machine, Extrusion Machine), 산업용 코팅기 등의 건조를 필요로 하는 기기에 열을 공급하는 급, 배기 순환장치로서, 팬블로워(Fan Blower), 열원발생장치, 밀폐 박스 구조로 이루어져 있다.Dryer is a supply / exhaust circulation device that supplies heat to gravure printing machines, laminating machines, extrusion machines, industrial coating machines, and other equipment that requires drying. Fan blowers and heat sources It consists of generator and sealed box structure.

이러한 드라이어의 공기의 이동경로는 열풍을 공급해주는 급기부, 사용된 열풍을 배출시키는 배기부, 사용된 열을 일부 재사용하는 열풍회수부로 나뉘어진다.The air movement path of the dryer is divided into an air supply unit for supplying hot air, an exhaust unit for discharging the used hot air, and a hot air recovery unit for reusing part of the used heat.

드라이어의 내부 구조는 상부박스와 하부박스로 나뉘어지는 데 상부박스에 급기부와 배기부가 공통적으로 형성되며, 급기부는 대개 노즐 형태로 되어 있으며, 하부박스의 경우 원단이 원활히 지나갈 수 있도록 가이드롤(Guide Roll)과 열풍회수구가 있다.The internal structure of the dryer is divided into an upper box and a lower box, and the air supply part and the exhaust part are formed in common in the upper box, and the air supply part is usually in the form of a nozzle. Guide Roll) and Hot Air Recovery.

이러한 드라이어의 일측에 설치되어 이 드라이어에 공급되는 고온, 다풍의 공기를 생산하기 위한 독립된 설비 부품들을 설치가 용이하고 부피를 간소화하기 위하여 하나의 몸체로 조합한 설비 기기로, 일체형 열교환 유닛이라 한다. It is installed on one side of such a dryer, and the independent equipment parts for producing high temperature and air of air supplied to the dryer are easy to install and combine in one body in order to simplify the volume, called an integrated heat exchange unit.

이러한 일체형 열교환 유닛은 초기 설계에서부터 하나의 조합품으로 설계하기 때문에 각부품의 공기 이동이 원활히 이루어질 수 있도록 공기의 흐름을 배려한 덕트 설비들이 같이 조합된다. 그리고, 사용 목적과 종류에 따라 조합되는 구성품의 갯수와 형태가 변경되기도 하는 바, 이러한 일체형 열교환 유닛은 열교환기의 설치 위치에 따라 크게 2종류로 나뉘어지게 되는데 열교환기의 위치가 팬블로워의 흡입구에 위치한 것을 횡형(Horizental) 타입과, 열교환기의 위치가 팬블로워의 토출덕트에 위치한 것을 입형(Vertical) 타입이라 한다.Since the integrated heat exchange unit is designed as a combination from the initial design, the duct facilities considering the flow of air are combined together so that air movement of each part can be performed smoothly. In addition, the number and shape of the components combined according to the purpose and type of use may be changed, such an integrated heat exchange unit is divided into two types according to the installation position of the heat exchanger. The horizontal type is located and the heat exchanger is located in the discharge duct of the fan blower.

도 7 및 도 8에는 열교환기(17)가 팬블로워(15)의 토출덕트에 위치한 입형 타입의 일체형 열교환 유닛을 도시하고 있다.7 and 8 show an integrated heat exchange unit of the vertical type in which the heat exchanger 17 is located in the discharge duct of the fan blower 15.

상기 일체형 열교환 유닛(10)은, 하단 일측에 형성된 흡입구(11)와, 상기 흡입구(11)를 통해 흡입된 공기를 혼합하여 온도를 변화시키는 흡입챔버(12)와, 상기 흡입챔버(12) 내의 공기 중에 포함된 미세한 유해물질과 오염먼지까지도 걸러주는 공지된 특수 대전섬유인 석면 섬유로 제작된 여과지인 헤파필터(13; HEPA: High Efficiency Particulate Air)가 삽입된 중간의 필터박스(20)와, 상기 흡입구(11)에서 상기 필터박스(20) 내의 헤파필터(13)를 통과하여 흡입되도록 함과 동시에 공기를 토출덕트측으로 블로잉하도록 하는 팬 블로워(14)와, 상기 팬 블로워(14)를 구동시키는 구동장치(15)와, 상기 팬 블로워(14)를 통해 상측으로 향하는 덕트(16)를 통하여 토출되는 저온의 공기를 다풍량 고온의 공기로 변환하는 열교환기(17)와, 상기 열교환기(17)의 일측에 설치되어 열교환기(17)를 통해 고온의 공기로 변환된 공기를 재차 여과시켜 청정 공기가 되도록 하는 헤파필터(13)가 삽입된 상부의 필터박스(20)와, 상기 상부의 필터박스(20)의 일측에 형성된 토출덕트(18)로 이루어진다.The integrated heat exchange unit 10 includes an intake port 11 formed at one side of a lower end, an intake chamber 12 for changing a temperature by mixing air sucked through the intake port 11, and in the intake chamber 12. An intermediate filter box 20 in which a HEPA filter (13; HEPA: High Efficiency Particulate Air) is inserted into a filter paper made of asbestos fiber, which is a known special electrified fiber that filters even minute harmful substances and contaminants contained in air; A fan blower (14) which allows suction through the HEPA filter (13) in the filter box (20) and blows air to the discharge duct side at the suction port (11), and drives the fan blower (14). A heat exchanger (17) for converting low temperature air discharged through the duct (16) upward through the fan blower (14) and the fan blower (14) into air of high air volume and the heat exchanger (17). Is installed on one side of the heat exchanger (17 Filter box 20 of the upper part is inserted into the HEPA filter 13 to filter the air converted into high temperature air again through the) and the discharge duct formed on one side of the filter box 20 of the upper It consists of 18.

상기 열교환기(17)는 팬블로워에서 공급되는 저온의 다풍량 공기를 고온의 공기로 변환시켜 주는 장치로서, 1차 열원의 종류에 따라 스팀 히터식, 열매체 히터식, 전기 히터식이 있다.The heat exchanger 17 is a device for converting the low temperature and high air volume air supplied from the fan blower into high temperature air, and there are a steam heater type, a heat medium heater type, and an electric heater type according to the type of the primary heat source.

스팀 히터식 열교환기는 스팀을 열 교환기 내부로 통과시켜 열 교환하는 방식으로 스팀을 발생시키는 스팀 보일러와 보일러 구동을 위한 보일러실의 부대 설비가 필요하며 열 교환기까지 스팀 이송 회수 배관을 설치하고 열에너지의 일정환 온도 유지를 위하여 열교환기의 입구 측에는 콘트롤 밸브 장치의 연결과 스팀의 손실분을 줄이기 위하여 배출구에는 대부분 트랩(TRAP)을 설치하고 있다. 스팀의 운반과정에 있어 사용되는 에너지원 이외에 배관 및 부품 등의 노출로 인한 에너지 손실분이 발생하며 스팀의 특성상 열에너지가 소모되면, 물로 변하는 특성을 고려해 물(응축수)을 배출 시켜 주는 장치가 필요하다. 보일러 설치에 필요한 별도의 보일러실 면적이 필요하며 겨울철 동결, 동파로 인한 설비부품의 손상에 대비하여야 한다.Steam heater type heat exchanger requires steam boiler to generate steam by exchanging steam by passing heat inside heat exchanger and additional facilities of boiler room for driving the boiler. In order to maintain the exchange temperature, most traps are installed at the outlet of the heat exchanger to reduce the loss of steam and the connection of the control valve device. In addition to the energy source used in the steam transportation process, energy loss is generated due to exposure of pipes and components, and when the thermal energy is consumed due to the characteristics of steam, a device is required to discharge water (condensed water) in consideration of the characteristic of changing to water. A separate boiler room area is required for boiler installation, and it is necessary to prepare for damage of equipment parts due to freezing and freezing in winter.

이 스팀 히터식 열교환기에 주로 사용되는 연료로는 경유, 보일러 등유, LPG, LNG 등이 사용된다.As fuel mainly used for this steam heater type heat exchanger, light oil, boiler kerosene, LPG, LNG, etc. are used.

열매체 히터식 열교환기는 가열된 열매체 오일을 열 교환기 내부로 순환 시켜 열교환을 하는 방식으로, 온도 유지를 위해서 유량제어 밸브를 달아 사용하는 경우가 대부분이다. 스팀 보일러와 마찬가지로 보일러실과 보일러실의 부대 설비가 필요하다.The heat medium heater type heat exchanger circulates the heated heat medium oil inside the heat exchanger to exchange heat, and in most cases, a flow control valve is used to maintain the temperature. Like steam boilers, the boiler room and the auxiliary facilities of the boiler room are required.

스팀 보일러보다 보일러실의 설치 면적이 크고 설비부품 및 설비비가 스팀 히터식에 비하여 약 2배 이상의 비용이 소요된다. 스팀 보일러와 마찬가지로 배관 노출로 인한 에너지 손실분이 존재한다.The installation area of the boiler room is larger than the steam boiler, and the equipment parts and equipment cost are about twice as much as the steam heater type. As with steam boilers, there are energy losses from pipe exposure.

이러한 방식의 열매체 히터식 열교환기에 주로 사용되는 연료로는 경유, 보일러 등유, LPG, LNG 등이며, 열량 소모량이 적을 경우 전기히터가 사용되는 경우도 있다.The fuel mainly used in the heat medium heater type heat exchanger of this type is light oil, boiler kerosene, LPG, LNG, and the like, and an electric heater may be used when the heat consumption is low.

전기 히터식 열교환기에 주로 사용되는 히터는 전기 팬히터(Fan Heater)이다. 공기 순환시 열 발산 효율을 증대시키기 위해서 파이프 히터(Pipe Heater)에 방열핀을 부착시켜 제작한다. 청정 연료 중의 하나인 전기히터를 사용함으로써, 기기 가동시 환경오염의 문제가 없다. 다만 ㎾당 발열량(1㎾ 당 860kcal/h)이 제한적이어서 열량을 많이 필요할수록 용량이 커져야 한다. 그러나, 밀도가 규정치 이상일 경우 히터의 손상과 화재 발생의 위험성이 있어 2차적 안전장치들의 설치를 고려하여야 한다.A heater mainly used in an electric heater type heat exchanger is an electric fan heater. In order to increase heat dissipation efficiency during air circulation, it is manufactured by attaching a heat radiating fin to a pipe heater. By using an electric heater, which is one of the clean fuels, there is no problem of environmental pollution during operation of the equipment. However, the calorific value per ((860 kcal / h per ㎾) is limited, so the more heat required, the larger the capacity. However, if the density is higher than the specified value, there is a risk of damaging the heater and generating a fire, so the installation of secondary safety devices should be considered.

전기 증설량에 따라 비용이 발생되며, 법적 용량 초과시 안전관리 규정상 안전관리 인원을 채용하여야 한다.Costs are incurred according to the amount of electricity added, and safety management personnel should be hired when the legal capacity is exceeded.

상기 일체형 열교환 유닛으로부터 드라이어에 공급되는 열풍에 의해 건조되는 제품은 석유화학 물질로 만들어진 필름류(PET, OPP, NYLON, CPP, LLDED, 증착필름 등)와 지류, 알미늄 호일 등에 인쇄, 접착, 점착, 코팅을 하게 되는데 이때, 사용되는 잉크, 접착제, 코팅액 등은 크게 유기용제에 희석하여 사용하는 유용성 접착제, 점착제, 잉크, 코팅액 등과 물에 희석하여 사용하는 수용성 접착제, 잉크, 코팅액으로 나뉘어진다.The product dried by the hot air supplied to the dryer from the integrated heat exchange unit is printed, adhesive, adhesive, coating on films (PET, OPP, NYLON, CPP, LLDED, deposition film, etc.), paper, aluminum foil, etc. made of petrochemicals In this case, the ink, adhesive, coating liquid and the like are largely divided into oil-soluble adhesive, adhesive, ink, coating liquid and the like water-soluble adhesive, ink, coating liquid used in dilution in organic solvents.

유용성류와 수용성류 모두 생산성 증대를 위해서 속건성(속성건조)을 요하게 되는데 속건성을 증대시키기 위해서는 되도록 많은 양의 바람을 일정한 온도로 상승시켜 건조를 시키고 통풍이 잘되도록 하여야 한다.Both oil-soluble and water-soluble streams require fast drying (property drying) to increase productivity. In order to increase the fast drying, the air must be raised to a constant temperature to dry and ventilate well.

특히 유용성류의 제품들은 증발된 잔류용제들이 제품과 섞이지 말아야 한다.Particularly oil-soluble products should not mix evaporated residual solvents with the product.

이와 같이 속건성을 증대시키고 원활한 통풍건조 조건을 갖추기 위해서는 많은 양의 공기를 짧은 시간에 발생시켜 가열하고(비교적 안정적인 온도유지), 이를 되도록 긴 밀폐 박스 공간에 강제적 급, 배기시켜 주어야 하는데 이때 제품의 품질을 안정시키기 위해서는 제품표면에 가해지는 바람의 속도를 일정속도 이하로 낮추어야 한다.In order to increase the quick drying rate and to provide a smooth ventilation drying condition, a large amount of air must be generated in a short time to be heated (maintain a relatively stable temperature), and this must be forced into a long sealed box space and exhausted. In order to stabilize the temperature, the wind speed on the surface of the product should be lowered below a certain speed.

밀폐 박스 내부는 하나의 박스 내부에 각각 독립적 칸막이로 분리된 급기부와 배기부로 나누어지고, 급기부는 노즐형태의 분사구로 배기부는 여과망 형태의 흡입구로 제작하며, 박스 외부는 급, 배기 덕트 연결이 용이한 구조로 제작되어야 한다.Inside the sealed box is divided into air supply and exhaust part separated into independent partitions in one box, the air supply is made of nozzle-type injection port, the exhaust is made of filter inlet type, the outside of the box is connected to the supply and exhaust duct It should be made of easy structure.

상기 드라이어는 먼지를 여과시킨 대기 중의 공기를 짧은 시간에 고온 다풍량으로 생산하는 일체형 열교환 유닛에서 급기 덕트를 거쳐 밀폐된 드라이 박스(DRY BOX)로 이동되고, 드라이 박스(DRY BOX)의 내부에서 높은 풍속으로 이동된 공기는 여러 곳으로 분산되어 속도가 줄고 급기 노즐을 거쳐 제품을 건조시킨다. 이때 제품의 건조가 진행되면 기체상태의 용제, 수분으로 변환되며 드라이 박스 내부에서 분산 팽창하게 된다. 기체 상태의 용제, 수분은 드라이 박스 내부의 배기구를 거쳐 드라이 박스 외부로 배출하게 되는데 이때 고온 다풍량의 공기도 함께 배출된다.The dryer is moved from the integrated heat exchange unit that produces the air in the atmosphere where the dust is filtered to a high temperature and high air volume in a short time through an air supply duct to a sealed dry box, and high inside the dry box. Air traveled by the wind speed is dispersed in several places to reduce the speed and dry the product through the air supply nozzle. At this time, when the product is dried, it is converted into gaseous solvent and moisture and dispersed and expanded inside the dry box. The gaseous solvent and moisture are discharged to the outside of the dry box through the exhaust port inside the dry box, at which time the high temperature and high air volume is also discharged.

이 드라이어에 사용되는 풍량은 대체적으로 40㎥/min ~ 60㎥/min, 온도는 50℃ ~ 80℃가 대부분(80% 정도)이나 제품의 사양에 따라 풍량과 온도가 그 이상 되는 경우도 있다.The air volume used in this dryer is generally 40m3 / min to 60m3 / min, and the temperature is generally 50 ° C to 80 ° C (about 80%), but the airflow and temperature may be higher depending on product specifications.

배기구를 통해 배출되는 고온 다풍량의 공기는 용제와 수분이 함유되어 있어 이를 재사용할 경우 강제적 통풍건조 조건이 이루어지지 않아 속건성이 현저히 저하된다. 일부 비교적 오염이 덜된 드라이 박스 하부의 열원을 재사용하기도 하지만 오염도의 위험성을 배제할 수는 없다.The air of the high temperature and high air volume discharged through the exhaust port contains a solvent and water, and when reused, forced dry air condition is not achieved, so the quick drying is significantly reduced. Some relatively less contaminated heat sources under dry boxes may be reused but the risk of contamination cannot be ruled out.

상기 드라이어의 에너지 소비는 대부분 일체형 열교환 유닛에서 소비되는데 팬블로워의 모터 구동에너지, 열교환기의 열원 발생 에너지로 나뉘어진다.The energy consumption of the dryer is mostly consumed in an integrated heat exchange unit, and is divided into a motor driving energy of a fan blower and a heat source generating energy of the heat exchanger.

일체형 열교환 유닛의 1차 에너지 중 모터 구동 에너지는 모두 전기이며, 열교환기(17)의 1차 에너지는 전기, 가연성 연료(경유, 보일러등유, LPG, LNG)등이 사용되는 데 전체 에너지 소비량 중 열교환기(17)의 소비량이 90% 이상이다.The motor driving energy among the primary energy of the integrated heat exchange unit is all electricity, and the primary energy of the heat exchanger 17 is used for electricity and combustible fuels (light oil, boiler kerosene, LPG, LNG), etc. The consumption of group 17 is 90% or more.

열교환기의 열에너지는 드라이어의 통풍 건조 특성상 외부로 버려지는데 강제 통풍 건조로 인하여 건조에 소비되는 에너지는 15% ~ 20%로 극히 일부분이며, 80% ~ 85% 이상의 열에너지가 버려지고 있다. 특히 가연성 연료를 사용하는 경우 배출가스 발생으로 인하여 환경오염 발생을 부축이고 있는 실정이다.Heat energy of the heat exchanger is discarded to the outside due to the ventilation drying characteristics of the dryer, the energy consumed for drying due to forced ventilation drying is only a fraction of 15% to 20%, and more than 80% to 85% of the heat energy is discarded. In particular, in the case of using flammable fuels, the environmental pollution due to the emission of emissions is being increased.

또한, 드라이어의 배기덕트가 작업장 내에 설비되어 있어 80% ~ 85% 이상의 열원을 포함하고 있는 배기가스가 배기덕트를 통해 배출되므로, 작업장 내의 온도가 상승하여 작업 환경이 열악해지고, 특히 더운 여름철에는 이를 냉방하기 위해 공기조화 설비를 가동해야 함에 따라 설비의 유지비용이 과다하게 소요되는 문제점이 있다.In addition, since the exhaust duct of the dryer is installed in the workplace, the exhaust gas containing the heat source of 80% to 85% or more is discharged through the exhaust duct, so that the temperature in the workplace rises and the working environment is poor, especially during the hot summer season. There is a problem in that the maintenance cost of the equipment is excessively consumed as the air conditioning equipment needs to be operated to cool.

즉, 드라이어에서 배기되는 폐열 배기가스가 작업장의 외부로 배출되면 환경을 오염시키고, 작업장 내에 설치된 배기덕트에 의해 작업장의 온도가 상승하게 되는 것이다.That is, when the waste heat exhaust gas exhausted from the dryer is discharged to the outside of the workplace, it pollutes the environment and the temperature of the workplace is increased by the exhaust duct installed in the workplace.

따라서, 상기한 바와 같은 문제점을 해결하기 위한 본 발명의 목적은 드라이어에서 통풍 건조시 배기되는 고온의 폐열을 저온의 배기가스로 열교환시 그 열원을 회수하여 열원발생용 열교환기를 통해 드라이어로 열풍을 공급하도록 구성한 폐열회수기를 구비한 입형 및 횡형 타입 일체형 열교환 유닛을 제공하는 데 있다.Accordingly, an object of the present invention for solving the problems as described above is to recover the heat source when heat-exchanging the high temperature waste heat exhausted during ventilation drying in the dryer with a low temperature exhaust gas to supply hot air to the dryer through a heat exchanger for heat source generation It is to provide a vertical and horizontal type integral heat exchange unit having a waste heat recovery device configured to be.

상기한 목적을 달성하기 위하여 본 발명에 의한 폐열회수기를 구비한 입형 타입 일체형 열교환 유닛은, 구동장치에 의해 구동되는 팬블로워에 의해 흡입챔버 내로 외부의 신선한 공기가 흡입되어 열원발생용 열교환기를 통과하면서 토출덕트를 통해 드라이어의 내부로 열풍을 공급하는 입형 타입 일체형 열교환 유닛에 있어서, 상기 흡입챔버의 상부면에 설치되어 유입되는 저온 저압의 냉매를 고온 고압의 냉매로 압축하여 상기 열원발생용 열교환기로 냉매를 유입시키는 압축기와; 상기 열원발생용 열교환기가 내부에 설치된 토출덕트의 상면에 설치된 상기 드라이어 내의 폐열을 배기하는 배기덕트 내에 설치되고, 상기 배기덕트를 통해 배출되는 고온의 폐열을 저온의 배기가스로 열교환시키는 폐열회수용 열교환기와; 상기 열원발생용 열교환기의 냉매 토출관을 통해 배출되는 응축된 고온의 냉매를 저온 저압의 냉매로 변환시켜 상기 폐열회수용 열교환기로 유입시키는 냉매 팽창장치를 포함하는 것을 특징으로 한다.In order to achieve the above object, the vertical type heat exchange unit having a waste heat recoverer according to the present invention has a fan blower driven by a driving device, whereby outside fresh air is sucked into the suction chamber and passes through a heat source heat exchanger. In an upright type integrated heat exchange unit for supplying hot air into a dryer through a discharge duct, a low temperature low pressure refrigerant, which is installed at an upper surface of the suction chamber, is compressed into a high temperature and high pressure refrigerant to be used as a heat source heat exchanger. Compressor for introducing the; Heat exchanger for waste heat recovery, wherein the heat source heat exchanger is installed in an exhaust duct for exhausting waste heat in the dryer provided on an upper surface of a discharge duct installed therein, and heat exchanges high temperature waste heat discharged through the exhaust duct with a low temperature exhaust gas. tile; And a refrigerant expansion device for converting the condensed high temperature refrigerant discharged through the refrigerant discharge tube of the heat source heat exchanger into a low temperature low pressure refrigerant and introducing the waste heat recovery heat exchanger.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛은 적은 동력을 필요로 하기 때문에 종래의 일체형 열교환 유닛에 사용되는 열교환기(스팀 히터식, 열매체 히터식, 전기 히터식)에 비하여 월등히 높은 에너지 절감을 할 수 있고, 청정 연료인 전기를 사용하기 때문에 스팀 히터식, 열매체 히터식 사용시 발생되는 배기 가스의 발생 위험성이 없으며, 현존하는 일체형 열교환 유닛 중 가장 적은 에너지를 소비하기 때문에 해당 생산 제품의 생산원가를 절감할 수 있다(전기히터 사용시 에너지 소비 지출금에 최소 2/10정도이며 보일러 등유 사용시의 최소 1/20수준). 또한 전기히터 사용시 소비되는 동력의 15% ~ 20% 만을 필요로 하기 때문에 1차 동력 설비비가 현저히 적고, 나아가 유류비 증대로 인한 전기 사용량이 급증하는 것을 방지 할 수 있음은 물론 일정 정기용량 초과시 필요로 하는 인건비 손실을 줄일 수 있으며, 별도의 2차적 설비(보일러실 등)가 필요치 않기 때문에 적은 공간에도 설치가 가능한 효과가 있다.Since the integrated heat exchanger unit equipped with the waste heat recovery device of the present invention requires less power, it is possible to save significantly higher energy than the heat exchanger (steam heater type, heat medium type heater, electric heater type) used in the conventional integral heat exchange unit. It does not have a risk of generating exhaust gas generated by using steam heater or heating medium heater because it uses electricity which is a clean fuel, and it reduces the production cost of the produced product because it consumes the least energy among existing integrated heat exchange units. (At least 2/10 of the energy consumption expenditure when using electric heaters and at least 1/20 of boiler kerosene). In addition, since only 15% to 20% of the power consumed when using the electric heater is required, the primary power equipment cost is significantly less, and furthermore, it is possible to prevent the surge in electricity consumption due to the increase in oil costs, as well as to exceed the required capacity. Labor cost can be reduced, and no additional secondary equipment (boiler room, etc.) is required, so it can be installed in a small space.

도 1은 드라이어에 본 발명의 폐열회수기가 구비된 입형 타입 일체형 열교환 유닛에 연결된 것을 도시한 단면도이다.1 is a cross-sectional view showing that the dryer is connected to the vertical type integral heat exchange unit equipped with the waste heat recovery device of the present invention.

도 2는 본 발명의 폐열회수기가 구비된 입형 타입 일체형 열교환 유닛을 도시한 단면도이다.Figure 2 is a cross-sectional view showing a vertical type integral heat exchanger unit equipped with a waste heat recovery machine of the present invention.

도 3은 도 2의 측단면도이다.3 is a side cross-sectional view of FIG. 2.

도 4는 드라이어에 본 발명의 폐열회수기가 구비된 횡형 타입 일체형 열교환 유닛에 연결된 것을 도시한 단면도이다.4 is a cross-sectional view showing that the dryer is connected to a horizontal type integral heat exchange unit equipped with a waste heat recovery device of the present invention.

도 5는 본 발명의 폐열회수기가 구비된 횡형 타입 일체형 열교환 유닛을 도시한 단면도이다.5 is a cross-sectional view showing a horizontal type integral heat exchange unit equipped with a waste heat recovery device of the present invention.

도 6은 도 5의 측단면도이다.6 is a side cross-sectional view of FIG. 5.

도 7은 종래의 입형 타입 일체형 열교환 유닛을 도시한 측면도이다.7 is a side view showing a conventional vertical type integrated heat exchange unit.

도 8은 종래의 입형 타입 일체형 열교환 유닛을 도시한 정면도이다.8 is a front view showing a conventional vertical type integrated heat exchange unit.

* 도면의 주요부분에 대한 부호의 설명 * Explanation of symbols on the main parts of the drawings

10 : 일체형 열교환 유닛 12 : 흡입챔버10: integral heat exchange unit 12: suction chamber

14 : 팬블로워 17 : 열원발생용 열교환기14 fan blower 17 heat exchanger for heat generation

18 : 토출덕트 30 : 드라이어18: discharge duct 30: dryer

40 : 배기덕트 41 : 폐열회수용 열교환기 40: exhaust duct 41: waste heat recovery heat exchanger

50 : 압축기 60 : 냉매 팽창장치50: compressor 60: refrigerant expansion device

61 : 팽창밸브 62 : 모세관61 expansion valve 62 capillary tube

63 : 분배기 70 : 풍압스위치63: distributor 70: wind pressure switch

본 발명에 의한 폐열회수기를 구비한 입형 타입 일체형 열교환 유닛은, 구동장치에 의해 구동되는 팬블로워에 의해 흡입챔버 내로 외부의 신선한 공기가 흡입되어 열원발생용 열교환기를 통과하면서 토출덕트를 통해 드라이어의 내부로 열풍을 공급하는 입형 타입 일체형 열교환 유닛에 있어서, 상기 흡입챔버의 상부면에 설치되어 유입되는 저온 저압의 냉매를 고온 고압의 냉매로 압축하여 상기 열원발생용 열교환기로 냉매를 유입시키는 압축기와; 상기 열원발생용 열교환기가 내부에 설치된 토출덕트의 상면에 설치된 상기 드라이어 내의 폐열을 배기하는 배기덕트 내에 설치되고, 상기 배기덕트를 통해 배출되는 고온의 폐열을 저온의 배기가스로 열교환시키는 폐열회수용 열교환기와; 상기 열원발생용 열교환기의 냉매 토출관을 통해 배출되는 응축된 고온의 냉매를 저온 저압의 냉매로 변환시켜 상기 폐열회수용 열교환기로 유입시키는 냉매 팽창장치를 포함하는 것을 특징으로 한다.In the vertical type integrated heat exchange unit having a waste heat recovery device according to the present invention, the fresh air is sucked into the suction chamber by a fan blower driven by a driving device, and the inside of the dryer is discharged through the discharge duct while passing through the heat exchanger for generating heat. A vertical type heat exchange unit for supplying hot air to a furnace, comprising: a compressor installed at an upper surface of the suction chamber to compress a low temperature low pressure refrigerant into a high temperature high pressure refrigerant to introduce a refrigerant into the heat source heat exchanger; Heat exchanger for waste heat recovery, wherein the heat source heat exchanger is installed in an exhaust duct for exhausting waste heat in the dryer provided on an upper surface of a discharge duct installed therein, and heat exchanges high temperature waste heat discharged through the exhaust duct with a low temperature exhaust gas. tile; And a refrigerant expansion device for converting the condensed high temperature refrigerant discharged through the refrigerant discharge tube of the heat source heat exchanger into a low temperature low pressure refrigerant and introducing the waste heat recovery heat exchanger.

이하, 본 발명의 실시예를 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 드라이어에 본 발명의 폐열회수기가 구비된 입형 타입 일체형 열교환 유닛에 연결된 것을 도시한 단면도이고, 도 2는 본 발명의 폐열회수기가 구비된 입형 타입 일체형 열교환 유닛을 도시한 단면도이고, 도 3은 도 2의 측단면도이며, 도 4는 드라이어에 본 발명의 폐열회수기가 구비된 횡형 타입 일체형 열교환 유닛에 연결된 것을 도시한 단면도이며, 도 5는 본 발명의 폐열회수기가 구비된 횡형 타입 일체형 열교환 유닛을 도시한 단면도이며, 도 6은 도 5의 측단면도이다.1 is a cross-sectional view showing that the dryer is connected to the vertical type integral heat exchange unit with a waste heat recovery device of the present invention, Figure 2 is a cross-sectional view showing a vertical type integral heat exchange unit with a waste heat recovery device of the present invention, Figure 3 Figure 2 is a side cross-sectional view of Figure 2, Figure 4 is a cross-sectional view showing that the dryer connected to the horizontal type integral heat exchange unit equipped with the waste heat recovery device of the present invention, Figure 5 is a horizontal type integral heat exchange unit with a waste heat recovery device of the present invention 6 is a cross-sectional side view of FIG. 5.

드라이어(30)에 공급되는 고온, 다풍의 공기를 생산하기 위한 독립된 설비 부품들을 설치가 용이하고 부피를 간소화하기 위하여 하나의 몸체로 조합한 설비 기기로, 일체형 열교환 유닛(10)이라 한다. Independent equipment parts for producing high-temperature, high-air air to be supplied to the dryer 30 are installed in one body to facilitate installation and simplify the volume, and are referred to as an integrated heat exchange unit 10.

이러한 일체형 열교환 유닛(10)은 초기 설계에서부터 하나의 조합품으로 설계하기 때문에 각부품의 공기 이동이 원활히 이루어 질 수 있도록 공기의 흐름을 배려한 덕트 설비들이 같이 조합된다. 그리고, 사용 목적과 종류에 따라 조합되는 구성품의 갯수와 형태가 변경되기도 하는 바, 이러한 일체형 열교환 유닛은 열교환기의 설치 위치에 따라 크게 2종류로 나뉘어지게 되는데 열교환기의 위치가 팬블로워의 흡입구에 위치한 것을 횡형(Horizental) 타입과, 열교환기의 위치가 팬블로워의 토출덕트에 위치한 것을 입형(Vertical) 타입이라 한다.Since the integrated heat exchange unit 10 is designed as a combination from the initial design, duct facilities considering the flow of air are combined together so that air movement of each part can be performed smoothly. In addition, the number and shape of the components combined according to the purpose and type of use may be changed, such an integrated heat exchange unit is divided into two types according to the installation position of the heat exchanger. The horizontal type is located and the heat exchanger is located in the discharge duct of the fan blower.

도 1 내지 도 3에 도시된 일체형 열교환 유닛(10)은 열교환기(열원발생용 열교환기; 17)가 팬블로워(14)의 토출덕트 측에 위치한 입형 타입의 일체형 열교환 유닛(10)을 도시하고 있다.The integrated heat exchange unit 10 shown in Figs. 1 to 3 shows a heat exchanger (heat generating heat exchanger) 17 of the vertical type integral heat exchange unit 10 in which the fan blower 14 is located on the discharge duct side. have.

상기 일체형 열교환 유닛(10)은, 하단 일측에 형성된 흡입구(11)와, 상기 흡입구(11)를 통해 흡입된 공기를 혼합하여 온도를 변화시키는 흡입챔버(12)와, 상기 흡입챔버(12) 내의 공기 중에 포함된 미세한 유해물질과 오염먼지까지도 걸러주는 공지된 특수 대전섬유인 석면 섬유로 제작된 여과지인 헤파필터가 삽입된 중간의 필터박스와, 상기 흡입구(11)에서 상기 필터박스 내의 헤파필터를 통과하여 흡입되도록 함과 동시에 공기를 토출덕트 측으로 블로윙하도록 하는 팬블로워(14)와, 상기 팬블로워(14)를 구동시키는 구동장치(15)와, 상기 팬블로워(14)를 통해 상측으로 향하는 덕트(16)를 통하여 토출되는 저온의 공기를 다풍량 고온의 공기로 변환하는 열원발생용 열교환기(응축기: 17)와, 상기 열교환기(응축기: 17)의 일측에 설치되어 열교환기(17)를 통해 고온의 공기로 변환된 공기를 재차 여과시켜 청정 공기가 되도록 하는 헤파필터가 삽입된 상부의 필터박스와, 상기 상부의 필터박스의 일측에 형성된 토출덕트(18)로 이루어진다.The integrated heat exchange unit 10 includes an intake port 11 formed at one side of a lower end, an intake chamber 12 for changing a temperature by mixing air sucked through the intake port 11, and in the intake chamber 12. An intermediate filter box into which a hepa filter, which is a filter paper made of asbestos fiber, which is a special specially charged fiber that filters even minute harmful substances and contaminants contained in the air, is inserted, and the hepa filter in the filter box is provided at the suction port 11. A fan blower 14 which allows suction to pass through and blows air to the discharge duct side, a driving device 15 which drives the fan blower 14, and a duct directed upward through the fan blower 14 A heat source generation heat exchanger (condenser 17) for converting the low temperature air discharged through the air into the air of a high air volume and a heat exchanger (17); Through high temperature Comprises a discharge duct (18) formed on a side of the air re-converted to air filtration, and the HEPA filter is inserted, the upper filter box so that the clean air, the upper filter box.

도면 부호 70은 상기 배기덕트(41)와 토출덕트(18)의 각각의 출구를 통과하는 공기의 흐름을 감지하는 풍압스위치를 나타낸다. Reference numeral 70 denotes a wind pressure switch for detecting a flow of air passing through the respective outlets of the exhaust duct 41 and the discharge duct 18.

상기 토출덕트(18)를 통해 드라이어(30) 내부로 열풍을 공급하여, 석유화학 물질로 만들어진 필름류(PET, OPP, NYLON, CPP, LLDED, 증착필름 등)와 지류, 알미늄 호일 등에 인쇄, 접착, 점착, 코팅을 하게 된다.By supplying hot air into the dryer 30 through the discharge duct 18, printing, bonding, etc. to films (PET, OPP, NYLON, CPP, LLDED, deposition film, etc.) made of petrochemicals, paper, aluminum foil, etc. Adhesive and coating.

상기 드라이어(30)의 내부는 상부박스와 하부박스로 나뉘어지는 데 상부박스에 급기부와 배기부가 공통적으로 형성되며, 급기부는 대개 노즐 형태로 되어 있으며, 하부박스의 경우 원단이 원활히 지나갈 수 있도록 가이드롤(Guide Roll)과 열풍회수부가 있다.The interior of the dryer 30 is divided into an upper box and a lower box, the air supply unit and the exhaust unit are commonly formed in the upper box, the air supply unit is usually in the form of a nozzle, in the case of the lower box so that the fabric can pass smoothly There is a guide roll and a hot air recovery unit.

즉, 일체형 열교환 유닛에서 급기 덕트를 거쳐 밀폐된 드라이 박스(Dry box)로 이동되고, 드라이 박스(Dry box)의 내부에서 높은 풍속으로 이동된 공기는 여러 곳으로 분산되어 속도가 줄고 급기 노즐을 거쳐 제품을 건조시킨다. 이때 제품의 건조가 진행되면 기체상태의 용제, 수분으로 변환되며 드라이 박스 내부에서 분산 팽창하게 된다. 기체 상태의 용제, 수분은 드라이 박스 내부의 배기구를 거쳐 드라이 박스 외부로 배출하게 되는데 이때 고온 다풍량의 공기도 함께 배출된다.That is, in the integrated heat exchange unit, the air is moved to the closed dry box through the air supply duct, and the air moved at high wind speeds inside the dry box is dispersed to various places, and the speed decreases through the air supply nozzle. Dry the product. At this time, when the product is dried, it is converted into gaseous solvent and moisture and dispersed and expanded inside the dry box. The gaseous solvent and moisture are discharged to the outside of the dry box through the exhaust port inside the dry box, at which time the high temperature and high air volume is also discharged.

이 때 드라이어(30)의 드라이 박스 외부로 배출되는 고온 다풍량의 공기를 회수하는 열풍회수부와 연통되도록 배기덕트(40)가 상기 일체형 열교환 유닛(10)의 토출덕트(18) 상부에 위치하고 있다.At this time, the exhaust duct 40 is located above the discharge duct 18 of the integrated heat exchange unit 10 so as to be in communication with the hot wind recovery unit for recovering the air of the high temperature and high air volume discharged outside the dry box of the dryer 30. .

상기 배기덕트(40) 내에는 상기 드라이어(30)의 열풍회수부를 통해 배출되는 고온 다풍량의 공기를 저온의 배기가스로 열교환하는 폐열회수용 열교환기(41)가 설치되어 있고, 이 폐열회수용 열교환기(41)는, 상기 토출덕트(18) 내에 설치된 상기 열원발생용 열교환기(17)와 연통되어 있다.In the exhaust duct 40, a waste heat recovery heat exchanger 41 for exchanging heat of high temperature and high air volume discharged through the hot wind recovery unit of the dryer 30 with a low temperature exhaust gas is installed. The heat exchanger 41 communicates with the heat source generation heat exchanger 17 provided in the discharge duct 18.

상기 열원발생용 열교환기(17)에는 그 냉매 흡입관(17a)을 통해 압축기(50)에서 토출되는 냉매가 흡입되는 데, 상기 압축기(50)는 상기 흡입챔버(12)의 상부에 설치되어 상기 폐열회수용 열교환기(41)의 냉매 배출관(41a)으로부터 토출, 흡입되는 저온 저압의 기체 냉매를 흡입 고온 고압의 냉매로 압축하여 상기 열원발생용 열교환기(17)로 토출시킨다.Refrigerant discharged from the compressor (50) is sucked into the heat exchanger (17) through the refrigerant suction pipe (17a), and the compressor (50) is installed above the suction chamber (12) to remove the waste heat. The low-temperature low-pressure gas refrigerant discharged and sucked from the refrigerant discharge pipe 41a of the recovery heat exchanger 41 is compressed into a high-temperature high-pressure refrigerant to be discharged to the heat source generation heat exchanger 17.

상기 열원발생용 열교환기(17)의 냉매 토출관(17b)을 통과한 냉매는 냉매 팽창장치(60)의 모세관(62)을 통과하면서 저온 저압의 기체로 변환되어 폐열회수용 열교환기(41)로 유입된다.The refrigerant having passed through the refrigerant discharge pipe 17b of the heat source heat exchanger 17 is converted into gas of low temperature and low pressure while passing through the capillary tube 62 of the refrigerant expansion device 60 to exchange waste heat recovery 41. Flows into.

상기 냉매 팽창장치(60)는 상기 냉매 토출관(17b)을 통해 배출되는 고온의 냉매를 팽창시켜 저압의 냉매로 변환하는 팽창밸브(61)와, 상기 팽창밸브(61)에서 팽창된 저압의 냉매를 모아서 상기 폐열회수용 열교환기(41)로 다수개로 공급하는 다수의 모세관(62)으로 분배하는 분배기(63)로 이루어져 있다. The refrigerant expansion device (60) includes an expansion valve (61) for expanding a high temperature refrigerant discharged through the refrigerant discharge pipe (17b) and converting the refrigerant into a low pressure refrigerant, and a low pressure refrigerant expanded from the expansion valve (61). Collector is composed of a distributor (63) for distributing to a plurality of capillary tubes (62) for supplying a plurality of waste heat recovery heat exchanger (41).

도 4 내지 도 6에 도시된 일체형 열교환 유닛(10)은 열원발생용 열교환기(응축기; 17)가 팬블로워(14)의 흡입구 측에 위치한 횡형 타입의 일체형 열교환 유닛(10)을 도시하고 있다.4 to 6 show an integrated heat exchange unit 10 of a horizontal type in which a heat source heat exchanger (condenser) 17 is located on the inlet side of the fan blower 14.

이러한 횡형 타입의 일체형 열교환 유닛에서, 상기 열원발생용 열교환기(17)는 흡입챔버(12) 내에 설치되어 있다.In such a horizontal type integrated heat exchange unit, the heat source heat exchanger 17 is provided in the suction chamber 12.

통풍건조 조건을 만족하기 위한 드라이어(30)의 구조는 사용된 열원을 배출, 즉 버리는 것에만 대부분 활용되고 있다. 그나마 일부의 열을 재사용하기는 하지만 통풍 건조조건의 효율을 최대한 만족하는 범위 안에서만 활용되고 있다.The structure of the dryer 30 to satisfy the ventilation drying conditions is mostly utilized only to discharge, that is, discard the used heat source. Although some of the heat is reused, it is only used within the range that satisfies the efficiency of the ventilation drying conditions.

이러한 드라이어(30)에서 버려지는 열원을 직접적으로 재이용하는 것은 통풍건조 조건을 만족하지 못할 뿐만 아니라 제품의 품질 저하, 제품 불량 원인 제공 및 생산성 저하 등을 가져올 수 있다. 따라서 버려지는 폐열을 효과적으로 활용하기 위해서는 배출되는 배기 열원 중 순수한 열원만을 회수하여 사용해야 한다.Direct reuse of the heat source discarded in the dryer 30 may not only satisfy the ventilation drying conditions but may also result in deterioration of product quality, provision of product defects, and deterioration in productivity. Therefore, in order to effectively utilize the waste heat discarded, only the pure heat source of the exhaust heat source discharged should be recovered and used.

*통풍건조에 사용되는 드라이어(30)들은 제품의 속건 조건을 만족하기 위하여 생산설비에 여러 개의 드라이어들이 장착되어 하나의 건조 설비로 완성된다. 이는 제품 생산 조건에 따라 드라이어의 크기와 용량이 결정되며, 일체형 열교환 유닛(10) 또한 각기 다른 풍량과 온도 조건을 맞추어 제작되기 때문에 버려지는 폐열 또한 온도와 풍량이 각기 달라진다.* Dryers 30 used in the ventilation drying is equipped with a plurality of dryers in the production equipment to satisfy the fast drying conditions of the product is completed as a single drying equipment. The size and capacity of the dryer are determined according to the production conditions of the product. Since the integrated heat exchange unit 10 is also manufactured according to different air flow and temperature conditions, the waste heat that is discarded also varies in temperature and air flow.

드라이어의 급기부와 배기부는 각기 다른 설치 조건으로 설치되는데, 급기부는 각기 다른 속건 조건을 만족하기 위하여 드라이어 설치 수량과 동일한 수량으로 일체형 열교환 유닛(10)이 설치되며, 배기부는 설치된 개별의 드라이어에서 개별 배기덕트를 연결, 하나의 메인 배기덕트로 통합 연결하여 사용된다.The air supply unit and the exhaust unit of the dryer are installed under different installation conditions, and the air supply unit is provided with an integrated heat exchange unit 10 in the same quantity as the installation quantity of the dryer in order to satisfy different fast drying conditions, and the exhaust unit is provided in a separate dryer installed. It is used to connect individual exhaust ducts and integrate them into one main exhaust duct.

일체형 열교환 유닛의 용량에 비례하여 폐열회수기의 용량을 산정하여, 하나의 일체형 열교환 유닛에 하나의 폐열 회수기가 장착된다. 이는 드라이어의 설치수량 및 각기 다른 속성 건조 조건(풍량 + 온도 = 열량)을 모두 만족시킬 수 있다.The waste heat recovery capacity is calculated in proportion to the capacity of the integrated heat exchange unit, and one waste heat recovery unit is installed in one integrated heat exchange unit. This can satisfy both the installation quantity of the dryer and the different drying conditions (air volume + temperature = heat quantity).

드라이어에 최대한 가까운 위치에 폐열회수기가 장착되기 때문에 폐열이 배기 라인을 통과하면서 열손실분이 발생하기 전, 거의 100%에 가까운 폐열을 이용할 수 있다.Since the waste heat recovery unit is installed as close as possible to the dryer, nearly 100% of the waste heat can be used before the heat loss occurs as waste heat passes through the exhaust line.

100%에 가까운 폐열이용 조건에 최대한 많은 양의 폐열을 회수하기 위하여 냉동원리를 적용하여 폐열회수율을 극대화하였다. 공냉식 냉동기의 경우 액체 냉매가 기체 상태로 변화되면서 극히 낮은 온도로 과냉각된다.In order to recover the maximum amount of waste heat under the condition of nearly 100% waste heat utilization, the freezing principle was applied to maximize the waste heat recovery rate. In air-cooled refrigerators, the liquid refrigerant changes to a gaseous state and is subcooled to an extremely low temperature.

과냉각된 기체는 주변의 열을 흡수하여 주변온도를 낮추어 주며, 주변의 열을 흡수한 기체 냉매는 압축기(50)를 거쳐 고온 고압으로 압축되면서 응축되어 고열의 액체 상태로 변환된다. 고열의 액체 냉매를 다시 열원발생용 열교환기(17)로 이동하여 팬블로워(14)로 주변의 공기를 흡입 통과시켜 열원발생용 열교환기(17)를 냉각하게 되는데 열원발생용 열교환기(17)를 통과한 공기는 열교환되어 고온의 공기로 변환된다. 이 고온의 공기는 토출덕트(18)를 통해 드라이어(30) 내로 공급된다.The supercooled gas absorbs the surrounding heat to lower the ambient temperature, and the gas refrigerant absorbing the surrounding heat is condensed while being compressed to high temperature and high pressure through the compressor 50 and converted into a high temperature liquid state. The high temperature liquid refrigerant is moved to the heat source heat exchanger 17 again, and the surrounding air is sucked through the fan blower 14 to cool the heat source heat exchanger 17. The heat source heat exchanger 17 The air passing through the heat exchange is converted into hot air. This hot air is supplied into the dryer 30 through the discharge duct 18.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛은 배기덕트(40) 내에 폐열회수용 열교환기(41)를 장착하여 폐열회수를 극대화하였으며, 열원발생용 열교환기(17)를 고온 발생 열교환 장치로 활용, 고열의 열을 생산하여 드라이어(30)에 공급시키는 열공급원으로 활용하였다.The integrated heat exchange unit provided with the waste heat recovery device of the present invention is equipped with a waste heat recovery heat exchanger 41 in the exhaust duct 40 to maximize the waste heat recovery, and utilizes a heat source heat exchanger 17 as a high temperature heat exchanger. To produce high heat, it was used as a heat source to supply to the dryer (30).

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛의 동력원은 전기이며, 대부분의 에너지가 소비되는 곳은 압축기(50)인데, 압축기의 소비전력량은 폐열회수용 열교환기(41)에서 과냉각된 기체가 주변의 열에너지를 많이 흡수할수록 에너지 소비량은 현저히 줄어든다.The power source of the integrated heat exchanger unit equipped with the waste heat recovery device of the present invention is electricity, and the most energy is consumed in the compressor (50), and the amount of power consumed by the compressor is surrounding the gas supercooled in the waste heat recovery heat exchanger (41). The more energy is absorbed, the less energy is consumed.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛에서 가장 중요한 점은 드라이어(30)에서 발생된 폐열의 열원을 최대한 손실없이 회수하여 재사용함으로써 적은 양의 에너지 소비량으로 건조에 필요한 온도를 생산할 수 있다는 것이다. 즉, 1차적으로 압축기(50)에서 압축된 고온 고압의 기체 냉매를 열원발생용 열교환기(17)를 통과시켜 열을 발생시키고, 드라이어(30)를 거쳐 배기될 때, 배기되는 폐열의 80% 이상을 기체 상태의 냉매로 회수하고 압축하여 순수한 열원만을 재사용하게 되는데, 이는 짧은 시간에 거쳐 반복하게 된다.The most important point in the integrated heat exchange unit provided with the waste heat recovery device of the present invention is that by recovering and reusing the heat source of waste heat generated in the dryer 30 without loss as much as possible, it is possible to produce the temperature required for drying with a small amount of energy consumption. That is, when the high-temperature, high-pressure gaseous refrigerant compressed by the compressor 50 is first passed through the heat source heat exchanger 17 to generate heat, and exhausted through the dryer 30, 80% of the waste heat exhausted. The above is recovered and compressed into a gaseous refrigerant to reuse only a pure heat source, which is repeated over a short time.

따라서, 일회의 싸이클이 형성될 때마다 온도는 상승되며, 이때 에너지 소비량은 압축기를 운전하는데 필요한 동력만을 필요로 하기 때문에 적은 동력의 사용만으로도 고온의 열을 생산할 수 있는 것이다. 즉 발생되는 폐열을 가장 가까운 곳에서 회수하여 가장 가까운 곳에서 사용하기 때문에 노출로 인한 열 손실을 줄일 수 있고 효율이 상승되어 소비 에너지는 그만큼 적어지는 것이다.Therefore, the temperature is increased each time a cycle is formed, and since the energy consumption requires only the power required to operate the compressor, high temperature heat can be produced with only a small amount of power. In other words, since the generated waste heat is recovered from the nearest place and used in the nearest place, the heat loss due to exposure can be reduced, and the efficiency is increased, so that the energy consumption is reduced.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛은 드라이어에 필요한 열량을 계산하여 냉매의 각기 다른 임계온도 점을 고려하여 냉각장치가 아닌 고온 발생 열교환을 목적으로 설계하였다. 따라서, 종래의 냉각기나 에어컨과 다르게 고온의 열을 사용하기 때문에 압축기의 용량에 비례하여 열교환기의 전열 면적이 2배 내지 3배 정도로 제작된다.The integrated heat exchanger unit equipped with the waste heat recovery device of the present invention is designed for high temperature heat exchanger, not a cooling device, in consideration of different critical temperature points of the refrigerant by calculating the amount of heat required for the dryer. Therefore, the heat transfer area of the heat exchanger is produced about 2 to 3 times in proportion to the capacity of the compressor because it uses high temperature heat unlike the conventional cooler or air conditioner.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛에서 전기 에너지의 소비는 주로 압축기(50)에서 소비되는 바, 이는 열원의 재이용 조건에 의하여 최소한의 동력만을 소비하며 종래 전기 히터 방식에 비하여 15% ~ 20% 밖에 소모되지 않는다.In the integrated heat exchange unit having the waste heat recovery device of the present invention, the consumption of electrical energy is mainly consumed in the compressor 50, which consumes minimal power by the reuse condition of the heat source and is 15% to 20% compared to the conventional electric heater method. Consumes only%

드라이어(30)의 사용 온도 조건에 맞추어 냉매의 각기 다른 압축비, 임계온도를 고려하여 저온에서 중 저온 또는 중 저온 이상의 열 발생장치(열 교환기)를 제작할 수 있다. 이는 새로운 냉매와 압축기의 발전성과 더불어 지속적으로 적용될 수 있는 핵심기술이다.In consideration of the different compression ratio and the critical temperature of the refrigerant in accordance with the operating temperature condition of the dryer 30, it is possible to manufacture a heat generator (heat exchanger) at low to medium or low temperature or more. This is a key technology that can be continuously applied with the development of new refrigerants and compressors.

본 발명의 폐열회수기를 구비한 일체형 열교환 유닛은, 종래의 히트펌프와는 다른 기술이다.The integrated heat exchange unit provided with the waste heat recovery device of the present invention is a technique different from the conventional heat pump.

종래의 히트펌프 방식은 냉방과 난방의 두 가지 목적을 두고 제작되기 때문에 본 발명에 비하여 장착되는 부품의 수량이 증가되고, 또한 난방시 실외기를 외부에 설치함으로 인해 극히 낮은 영하권의 온도에서는 에너지 소비량이 많아지고, 정상적인 운전을 할 수 없지만 본 발명은 영하권이 아닌 대부분의 산업 생산설비 공간에 설치되기 때문에 영하권에서의 운전이 없으며, 생산설비 가동시 발생되는 폐열을 항상 재이용하기 때문에 에너지 소비율이 일정하고 정상운전을 지속시킬 수 있다.Since the conventional heat pump method is manufactured for two purposes of cooling and heating, the number of parts to be mounted is increased compared to the present invention, and the energy consumption at an extremely low temperature of the subzero region is provided by installing the outdoor unit externally during heating. Is increased, and normal operation is not possible, but the present invention is installed in most industrial production equipment spaces not in the sub-zero region, so there is no operation in the sub-zero region, and energy consumption rate is increased because the waste heat generated during the operation of the production equipment is always reused. Constant and normal operation can be continued.

Claims (3)

구동장치(15)에 의해 구동되는 팬블로워(14)에 의해 흡입챔버(12) 내로 외부의 신선한 공기가 흡입되어 열원발생용 열교환기(17)를 통과하면서 토출덕트(18)를 통해 드라이어(30)의 내부로 열풍을 공급하는 입형 타입 일체형 열교환 유닛(10)에 있어서, Outside air is sucked into the suction chamber 12 by the fan blower 14 driven by the driving device 15 and passes through the heat exchanger 17 for generating heat, while the dryer 30 passes through the discharge duct 18. In the vertical type integrated heat exchange unit 10 for supplying hot air to the inside of the 상기 흡입챔버(12)의 상부면에 설치되어 유입되는 저온 저압의 냉매를 고온 고압의 냉매로 압축하여 상기 열원발생용 열교환기(17)로 냉매를 유입시키는 압축기(50)와;A compressor (50) installed on the upper surface of the suction chamber (12) to compress the low temperature low pressure refrigerant into the high temperature high pressure refrigerant to introduce the refrigerant into the heat source heat exchanger (17); 상기 열원발생용 열교환기(17)가 내부에 설치된 토출덕트(18)의 상면에 설치된 상기 드라이어(30) 내의 폐열을 배기하는 배기덕트(40) 내에 설치되고, 상기 배기덕트(40)를 통해 배출되는 고온의 폐열을 저온의 배기가스로 열교환시키는 폐열회수용 열교환기(41)와;The heat source heat exchanger 17 is installed in an exhaust duct 40 for exhausting waste heat in the dryer 30 installed on an upper surface of the discharge duct 18 installed therein, and is discharged through the exhaust duct 40. A waste heat recovery heat exchanger (41) for heat-exchanging the high temperature waste heat to low temperature exhaust gas; 상기 열원발생용 열교환기(17)의 냉매 토출관(17b)을 통해 배출되는 응축된 고온의 냉매를 저온 저압의 냉매로 변환시켜 상기 폐열회수용 열교환기(41)로 유입시키는 냉매 팽창장치(60)를 포함하는 것을 특징으로 하는 폐열회수기를 구비한 입형 타입 일체형 열교환 유닛.A refrigerant expansion device (60) for converting the condensed high temperature refrigerant discharged through the refrigerant discharge pipe (17b) of the heat source heat exchanger (17) into a low temperature low pressure refrigerant to flow into the waste heat recovery heat exchanger (41). Vertical integrated heat exchange unit with a waste heat recovery, characterized in that it comprises a). 제1항에 있어서, 상기 냉매 팽창장치(60)는 상기 냉매 토출관(17b)을 통해 배출되는 고온의 냉매를 팽창시켜 저압의 냉매로 변환하는 팽창밸브(61)와, 상기 팽창밸브(61)에서 팽창된 저압의 냉매를 모아서 상기 폐열회수용 열교환기(41)로 다수개로 공급하는 다수의 모세관(62)으로 분배하는 분배기(63)로 이루어진 것을 특징으로 하는 폐열회수기를 구비한 입형 타입 일체형 열교환 유닛.The expansion valve (61) of claim 1, wherein the refrigerant expansion device (60) expands the high temperature refrigerant discharged through the refrigerant discharge pipe (17b) and converts the refrigerant into a low pressure refrigerant. Vertical type integrated heat exchanger having a waste heat recovery device comprising: a distributor (63) for collecting low-pressure refrigerant expanded at and distributing it to a plurality of capillaries (62) for supplying a plurality of waste heat recovery (41) to the waste heat recovery heat exchanger (41). unit. 구동장치(15)에 의해 구동되는 팬블로워(14)에 의해 흡입챔버(12) 내로 외부의 신선한 공기가 흡입되는 흡입구 측에 설치된 열원발생용 열교환기(17)를 통과하면서 열풍으로 열교환되어 토출덕트(18)를 통해 드라이어(30)의 내부로 열교환된 열풍을 공급하는 횡형 타입 일체형 열교환 유닛(10)에 있어서, The fan blower 14 driven by the driving device 15 passes through the heat source generating heat exchanger 17 installed on the inlet side through which the fresh air is sucked into the suction chamber 12 and heat-exchanges with hot air to discharge the duct. In the horizontal type integrated heat exchange unit (10) for supplying hot air heat exchanged into the dryer (30) through the (18), 상기 흡입챔버(12)의 상부면에 설치되어 유입되는 저온 저압의 냉매를 고온 고압의 냉매로 압축하여 상기 열원발생용 열교환기(17)로 냉매를 유입시키는 압축기(50)와;A compressor (50) installed on the upper surface of the suction chamber (12) to compress the low temperature low pressure refrigerant into the high temperature high pressure refrigerant to introduce the refrigerant into the heat source heat exchanger (17); 상기 토출덕트(18)의 상측에 설치된 상기 드라이어(30) 내의 폐열을 배기하는 배기덕트(40) 내에 설치되고, 상기 배기덕트(40)를 통해 배출되는 고온의 폐열을 저온의 배기가스로 열교환시키는 폐열회수용 열교환기(41)와;It is installed in the exhaust duct 40 for exhausting the waste heat in the dryer 30 installed above the discharge duct 18, and heat exchanges the high temperature waste heat discharged through the exhaust duct 40 with a low temperature exhaust gas. Waste heat recovery heat exchanger (41); 상기 열원발생용 열교환기(17)의 냉매 토출관(17b)을 통해 배출되는 응축된 고온의 냉매를 저온 저압의 냉매로 변환시켜 상기 폐열회수용 열교환기(41)로 유입시키는 냉매 팽창장치(60)를 포함하는 것을 특징으로 하는 폐열회수기를 구비한 횡형 타입 일체형 열교환 유닛.A refrigerant expansion device (60) for converting the condensed high temperature refrigerant discharged through the refrigerant discharge pipe (17b) of the heat source heat exchanger (17) into a low temperature low pressure refrigerant to flow into the waste heat recovery heat exchanger (41). Horizontal type integrated heat exchanger unit having a waste heat recovery, characterized in that it comprises a).
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CN102232172A (en) 2011-11-02
WO2010053278A3 (en) 2010-07-29
KR100925051B1 (en) 2009-11-03
JP5584694B2 (en) 2014-09-03
CN102232172B (en) 2013-01-23
JP2012507689A (en) 2012-03-29

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