WO2010053112A1 - Dispositif de vulcanisation de bandage de roue et procédé de fabrication de bandages de roue - Google Patents
Dispositif de vulcanisation de bandage de roue et procédé de fabrication de bandages de roue Download PDFInfo
- Publication number
- WO2010053112A1 WO2010053112A1 PCT/JP2009/068887 JP2009068887W WO2010053112A1 WO 2010053112 A1 WO2010053112 A1 WO 2010053112A1 JP 2009068887 W JP2009068887 W JP 2009068887W WO 2010053112 A1 WO2010053112 A1 WO 2010053112A1
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- WIPO (PCT)
- Prior art keywords
- bladder
- tire
- steam
- heating medium
- vulcanizing apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
Definitions
- the present invention relates to a tire vulcanizing apparatus and a tire manufacturing method for vulcanizing a raw tire by inflating a bladder in a green tire (green tire) housed in a vulcanization mold.
- a pneumatic tire is manufactured by molding a raw tire with a tire constituent member made of unvulcanized rubber or the like, and then storing the molded tire in a vulcanization mold of a tire vulcanizer.
- a tire vulcanizing apparatus conventionally, a tire vulcanizing apparatus that heats and vulcanizes a raw tire by placing a bladder attached to a center post or the like in the raw tire to inflate it, and supplying steam into the bladder. It is known (see Patent Document 1).
- FIG. 5A is a main part front view schematically showing an example of a bladder mechanism provided in such a conventional tire vulcanizing apparatus
- FIG. 5B is a sectional view taken along line XX in FIG. 5A.
- FIG. 5A also shows the internal configuration through a bladder and the like in an expanded state.
- this conventional tire vulcanizing apparatus 100 includes an inflatable and shrinkable bag-like bladder 101, upper and lower clamp members 102 and 103 that respectively hold upper and lower ends of the bladder 101, and a vertical movement. And a center post 104 disposed at the center of the bladder 101 for moving the upper clamp member 102 in the vertical direction.
- a steam supply hole (inclined counterbore hole) 103H to which a supply pipe 105 of a steam supply unit is connected is formed in the lower clamp member 103, and the steam S made of a nozzle or the like is formed therein.
- a spout 106 is provided. Three jet nozzles 106 are arranged at an equal interval around the center post 104 and obliquely upward, and the steam S is placed at a predetermined position on the inner surface of the bladder 101 from the center post 104 side (here, near the upper and lower centers). ) Toward the upper side.
- the tire vulcanizing apparatus 100 ejects the steam S from each of the jet ports 106 and supplies the steam S into the bladder 101 at a predetermined timing during vulcanization, fills the steam S in the bladder 101, and heat from the steam S.
- the raw tire is heated and vulcanized by transmission.
- the ejection port 106 of the heating medium such as the steam S is arranged in the bladder 101 so that the ejection direction of the heating medium faces a predetermined position of the bladder 101, and the heating medium is passed through the bladder 106 from the bladder 106. Generally, it is ejected directly toward 101. However, in this case, since the heating medium ejected from the ejection port 106 directly and directly hits a predetermined location on the inner surface of the bladder 101, the specific range where the heating medium of the bladder 101 hits is locally damaged by heat, pressure, or the like. There is a tendency, and damage is likely to proceed preferentially from the inner surface side. As a result, the bladder 101 may be locally deteriorated or aged to reduce durability, shorten its life, reduce the usable time or number of times, and increase the replacement frequency of the bladder 101 in some cases.
- the heating medium to be supplied is only ejected toward the bladder 101, and the flow of the heating medium in the bladder 101 is appropriately adjusted to improve the uniformity of the temperature distribution. It is difficult to cause a temperature difference in the circumferential direction or the vertical direction of the bladder 101.
- the present invention has been made in view of such conventional problems, and its object is to suppress the local damage of the bladder while improving the uniformity of the temperature distribution in the bladder of the tire vulcanizer. It is to increase the durability of the bladder and extend its life.
- the present invention includes a vulcanization mold that accommodates a raw tire, a bladder that is disposed in the raw tire and expands, and a supply unit that ejects a heating medium from a jet outlet in the bladder and supplies the heated medium into the bladder.
- a tire vulcanizing apparatus for inflating a bladder in a raw tire housed in a mold and supplying a heating medium into the bladder to vulcanize the raw tire, which is disposed between the jet outlet and the bladder, from the jet outlet
- a diffusion member for blocking and diffusing the flow of the heated heating medium is provided.
- the present invention also relates to a tire manufacturing method in which a bladder is inflated in a green tire housed in a vulcanization mold and a heating medium is supplied into the bladder to vulcanize the green tire, which is heated from an outlet in the bladder.
- a step of heating the tire in which a bladder is inflated in a green tire housed in a vulcanization mold and a heating medium is supplied into the bladder to vulcanize the green tire, which is heated from an outlet in the bladder.
- the present invention it is possible to suppress the local damage of the bladder while improving the uniformity of the temperature distribution in the bladder of the tire vulcanizing apparatus, and it is possible to increase the durability of the bladder and extend its life.
- FIG. 3 is a cross-sectional view taken along line YY in FIG. 2. It is a side view which shows typically the example of the diffusion member of other forms.
- 5A is a main part front view schematically showing an example of a bladder mechanism provided in a conventional tire vulcanizing apparatus
- FIG. 5B is a cross-sectional view taken along line XX in FIG. 5A.
- the tire vulcanizing apparatus of this embodiment expands a bladder in a raw tire housed in a vulcanization mold, supplies a heating medium in the bladder to heat the raw tire, and vulcanizes and manufactures a product tire.
- the heating medium is a fluid (gas or liquid) heated to a predetermined temperature, and an example in which steam is used as the heating medium will be described below.
- FIG. 1 is a cross-sectional view schematically illustrating a main portion of a tire vulcanizing apparatus according to the present embodiment, in which a schematic configuration of the tire vulcanizing apparatus in a closed state is cut along a plane including an axis of a raw tire to be vulcanized. This is shown by the cross section (excluding some).
- the tire vulcanizing apparatus 1 is disposed in a vulcanizing mold 10 that accommodates a raw tire GT, a bladder 20 that is disposed in the raw tire GT and expands, and a bladder 20 in the raw tire GT.
- the vulcanization mold 10 is an outer mold that defines the shape of the outer surface of the tire.
- the vulcanization mold 10 includes an upper mold 11 and a lower mold 12 that are divided up and down near the equator plane of the raw tire GT.
- type 12 are arrange
- the inner surfaces of the molds 11 and 12 on the raw tire GT side are formed on the molding surfaces of the respective tire portions according to the outer surface shape including the tread pattern of the tire to be molded, and the stored raw tire GT is molded. To do.
- the vulcanization mold 10 includes a moving mechanism (not shown) for moving the upper mold 11 and the lower mold 12 in the vertical direction so as to approach and separate from each other, thereby closing and opening the mold. Opening and closing are performed to store the raw tire GT inside and to take out the tire after vulcanization.
- the bladder 20 is formed into a bag shape that can be expanded and contracted by a heat-resistant or stretchable material such as rubber, and from the steam S from the steam supply means 40 or other supply means (not shown) during vulcanization. Internal pressure is applied by the supplied pressurizing medium to expand the raw tire GT, and the raw tire GT is pressed against the vulcanization mold 10.
- the bladder 20 is connected to a means (not shown) for discharging the internal steam S or the like, whereby the pressurized medium and the steam S are discharged at a predetermined stage of vulcanization, or after the vulcanization is completed. In response to the internal opening and the discharge of the steam S, the tire is released from being pressed and contracts.
- the bladder 20 has annular end portions 21 and 22 surrounding the upper and lower center holes thereof held in an airtight manner by upper and lower clamp members 31 and 32, respectively.
- the clamp members 31 and 32 are locking (holding) means made up of pinching members or the like (not shown) that hold and hold each end of the bladder 20 having a T-shaped cross section and hold it concentrically. As a whole, each is formed in a ring shape (disc shape) that can be arranged in contact with the inner peripheral portion of the vulcanization mold 10.
- the position of the lower clamp member 32 is fixed together with the lower mold 12, and the upper clamp member 31 and the upper mold 11 are configured to be movable in the vertical direction independently of each other. Is moved to change the distance between both end portions 21 and 22 of the bladder 20. Thereby, the bladder 20 is deformed into a cylindrical shape as the upper clamp member 31 is raised, and expands in the raw tire GT due to the approach of the clamp members 31 and 32 due to the lowering and the application of the internal pressure described above.
- a cylindrical or columnar (here cylindrical) center post 30 is slidably passed through the central hole of the lower clamp member 32 and disposed in the bladder 20.
- a central portion of the upper clamp member 31 is attached to the upper end portion thereof, and the upper clamp member 31 is moved by moving the center post 30 forward and backward.
- the center post 30 is a central member that is disposed between the both end portions 21 and 22 of the bladder 20 and is located at the center of the bladder 20 that expands, and is a drive mechanism (such as a piston / cylinder mechanism). (Not shown), and moves up and down at a predetermined timing. Thereby, the upper clamp member 31 is moved, and the bladder 20 is deformed between the tubular shape and the expanded shape.
- the tire vulcanizing apparatus 1 of the present embodiment raises the upper mold 11 to open the vulcanization mold 10 and raises the upper clamp member 31, and the raw tire GT of the cylindrical bladder 20. It is lowered along the periphery and placed on the lower mold 12. Subsequently, the bladder 20 is expanded while the upper clamp member 31 is lowered, and the bladder 20 is inserted and disposed in the raw tire GT so as to be in close contact with the inner surface of the raw tire GT. Thereafter, the upper mold 11 is lowered to close the vulcanization mold 10, and the raw tire GT, the bladder 20 and the like are housed inside the mold.
- the tire vulcanizing apparatus 1 supplies the heated and pressurized steam S from the supply source 41 (for example, a boiler) of the steam supply means 40 to the supply line 42, and the steam S communicates with the supply line 42. And it spouts from the spout 43 located in the bladder 20.
- the steam S is diffused through the diffusing member 44 and supplied into the bladder 20, the internal pressure is applied to the bladder 20 to press the raw tire GT at a predetermined pressure, and the raw tire GT is passed through the bladder 20. Heat to a predetermined vulcanization temperature.
- FIG. 2 is a front view schematically showing a main part together with a configuration arranged through the bladder 20 of the tire vulcanizing apparatus 1
- FIG. 3 is a cross-sectional view taken along line YY in FIG. is there.
- the tire vulcanizing apparatus 1 includes a lower clamp member 32, a steam supply hole 32H (in FIG. 2, seeing through the vicinity thereof), a spout 43 provided therein, and a support member. And a diffusion member 44 mounted on the lower clamp member 32 via 45.
- the tire vulcanizing apparatus 1 includes a steam supply hole 32H, a jet port 43, a diffusion member 44, and a support that are paired with each other at a predetermined interval along the circumferential direction in the expanded bladder 20 (see FIG. 3).
- a plurality of pairs of members 45 (three pairs here) are provided.
- the steam supply hole 32 ⁇ / b> H is a counterbore hole opened on the upper surface of the lower clamp member 32, and a supply pipe line 42 of the steam supply means 40 is connected to a terminal portion in the lower clamp member 32. Further, the steam supply hole 32H is formed so as to be inclined at a predetermined direction and angle according to the arrangement direction and angle of a jet port 43 described later.
- the ejection port 43 is ejection means (ejection member) that ejects the steam S into the bladder 20, is accommodated and attached in the steam supply hole 32H, and ejects the steam S from the supply pipeline 42 in a predetermined direction ( It consists of nozzles that spray).
- the spout 43 is steamed around the center post 30 at equal intervals along the circumferential direction and in a predetermined direction set from the lower position on the center post 30 side toward the bladder 20 side. It arrange
- each of the spouts 43 spouts the steam S at a predetermined angle K (see FIG.
- the steam S is disposed toward the side (counterclockwise R direction side in FIG. 3), and is supplied by being jetted into the bladder 20 at the same angle K.
- the diffusing member 44 is a baffle plate that is provided in the bladder 20 so that the steam S ejected from the spout 43 hits it, and prevents the steam S from directly striking the bladder 20 to diffuse (scatter). It is formed in a blade shape (in this case, a rectangular plate shape) and is disposed between the ejection port 43 and the bladder 20. Specifically, the diffusing members 44 are arranged at a predetermined distance on the front side in the ejection direction of the steam S ejected from the ejection port 43 and at equal intervals surrounding the center post 30, and the plane on which the steam S hits.
- the diffusing surface 44 ⁇ / b> S is installed so as to face the spout 43.
- the diffusion member 44 diffuses the flow of the steam S that is ejected from the ejection port 43 and directed toward the bladder 20 by being blocked by the diffusion surface 44S and reflected in another predetermined direction in the bladder 20. Thereby, the diffusing member 44 inclines the steam S from the lower part in the bladder 20 toward the upper center post 20 or the like while preventing the steam S from being directly jetted to the bladder 20 and hitting the specific range.
- the steam S is diffused and filled into the bladder 20 through the diffusion surface 44S, for example, by reflection.
- the diffusing member 44 inclines the angle of the diffusing surface 44S with respect to the jet direction of the steam S by a predetermined angle so that the diffusing surface 44S faces the center post 30 side with respect to the jet port 43, and the steam S is centered.
- the diffusing member 44 is disposed so that the diffusing surface 44S is inclined toward the upper side in the bladder 20 (see FIG. 2), and the steam S is mainly reflected toward the upper side opposite to the incident side.
- the diffusion member 44 causes the steam S to flow in the center portion T of the center post 30 in the vertical direction (here, the center L in the bladder 20 has a length L of 10 in the vertical direction from the center C in the vertical direction of the center post 30). % Area).
- the steam S that diffuses and hits the center post 30 is further reflected and diffused in each direction in accordance with the shape or curvature of the outer surface of the center post 30 at each position.
- the diffusing member 44 diffuses the sprayed steam S as a whole by inclining in the circumferential direction or the vertical direction toward the circumferential side (see FIG. 3) of the bladder 20 in an expanded state.
- the angle and direction with respect to the jet direction of the steam S are set.
- the plurality of diffusing members 44 are in the same state such that each diffusing surface 44S is along the circumferential direction of the bladder 20 or the inclination angle and direction are aligned toward the same circumferential direction side of the bladder 20. Placed in.
- the plurality of diffusion members 44 diffuse the steam S ejected from the corresponding ejection ports 43 toward the same circumferential side of the bladder 20 (counterclockwise R direction in FIG. 3). It has become.
- the diffusion member 44 is disposed as described above while being supported by the support member 45 attached on the lower clamp member 32.
- the support member 45 has changing means (not shown) for changing the angle or direction of the diffusing member 44 with respect to the jet direction of the steam S (the inclination angle or direction of the diffusing surface 44S).
- the arrangement mode of the diffusing member 44 is changed at each position.
- the changing means connects the support member 45 and the diffusion member 44 via a universal joint that supports the diffusion member 44 so as to be swingable, and provides a lock mechanism that fixes the diffusion member 44 in a predetermined state. It is composed of equal.
- a plurality of types of support members 45 that support the diffusion member 44 in different states are prepared, and the angle of the diffusion member 44 is changed by replacing the support member 45 according to the arrangement of the diffusion member 44. May be. Thereby, the angle, direction, etc. of the diffusing member 44 are changed, and the angle, direction, diffusion method, etc., of the steam S in the bladder 20 are appropriately changed according to each.
- the following procedures are controlled by a control device (not shown) included in the tire vulcanizing apparatus 1 and are executed in conjunction with each other such as causing each part of the apparatus to perform a related operation at preset timings and conditions.
- the This control device is composed of, for example, a computer having a microprocessor (MPU), ROM (Read Only Memory) for storing various programs, and RAM (Random Access Memory) for temporarily storing data directly accessed by the MPU.
- MPU microprocessor
- ROM Read Only Memory
- RAM Random Access Memory
- the tire vulcanizing apparatus 1 accommodates the raw tire GT in the vulcanization mold 10 (see FIG. 1) and arranges the bladder 20 in the vulcanizing mold 10 (see FIG. 1). A certain steam S is supplied, and the bladder 20 is inflated to adhere to the inner surface of the raw tire GT. In addition, at a predetermined timing, the steam S is ejected from each jet port 43 (see FIGS. 2 and 3) in the bladder 20 and supplied into the bladder 20, and the steam S is filled in the bladder 20.
- the flow of the steam S ejected from the ejection port 43 and directed to the bladder 20 is blocked by the diffusion member 44 disposed between the ejection port 43 and the bladder 20 and reflected in a predetermined direction in the bladder 20.
- the diffused steam S is filled in the bladder 20 and pressurized while heating the raw tire GT.
- the steam S is stopped and the bladder 20 is sealed, or the supply of the steam S is resumed.
- the raw tire GT is maintained at a predetermined vulcanization temperature, and vulcanization molding proceeds.
- the bladder 20 is expanded in the raw tire GT accommodated in the vulcanization mold 10, the steam S is supplied into the expanded bladder 20, the raw tire GT is vulcanized, and is molded into a predetermined shape to be a product tire. Are manufactured sequentially.
- the flow of the steam S ejected from the ejection port 43 is blocked and diffused by the diffusion member 44, and the steam S is supplied into the bladder 20. That is, since the steam S is once applied to the diffusing member 44 and then supplied, it is possible to prevent the steam S from being directly blown out toward the bladder 20 and maintaining the flow velocity to be hit. At the same time, since the steam S diffuses, it is possible to supply the steam S over a wide range of the bladder 20 with the pressure being distributed and approximately even, and the high-pressure steam S repeatedly hits a predetermined position on the inner surface of the bladder 20. It can also be prevented. As a result, the specific range of the bladder 20 can be damaged, and local deterioration and aging can be suppressed.
- the durability of the bladder 20 can be increased and the life can be extended, and the usable time and frequency can be increased.
- the exchange frequency can also be reduced.
- the expansion of the bladder 20 is partially increased and the inner surface of the tire can be prevented from being partially deformed, so that the accuracy of the inner surface shape of the product tire can also be increased.
- the uniformity of the temperature distribution in the bladder 20 can be improved.
- the flow of the steam S in the bladder 20 can be easily changed and appropriately adjusted. Can do. Accordingly, for example, the steam S is preferentially supplied toward a necessary portion in the bladder 20, or the steam S is rotated in the circumferential direction so as to form a spiral in the bladder 20 (see an arrow R in FIG. 3). It is also possible to generate a spiral flow in the bladder 20 and stir the mixture so that the steam S can be efficiently supplied to the entire bladder 20.
- the steam S and the heat flow in the entire bladder 20 can be made smooth and appropriate, and the temperature difference between the circumferential direction and the vertical direction of the bladder 20 can be reduced while minimizing the damage caused by the temperature and the steam S.
- production can be suppressed and temperature distribution can be made more uniform.
- the steam S is sequentially supplied to increase the temperature quickly.
- the temperature difference between the upper and lower sides of the bladder 20 can be reduced.
- the difference in temperature rise rate in each part of the bladder 20 can be reduced, and the temperature distribution in the entire bladder 20 can be made more uniform throughout the vulcanization, and the vulcanization of the raw tire GT can be performed as a whole.
- the vulcanization time can be shortened by proceeding uniformly.
- the present apparatus can also be utilized effectively. Specifically, by providing the diffusion member 44 in this way, the temperature difference between the upper and lower sides in the bladder 20 is reduced from about 10 to 20 ° C. to about 5 to 10 ° C., for example, and the internal temperature is made uniform.
- the difference in temperature transmission to the raw tire GT is also corrected to improve the slowest vulcanization rate, and the effect of shortening the vulcanization time by about 20% can be obtained.
- the tire vulcanizing apparatus 1 has means for changing the angle or direction of the diffusion member 44 with respect to the jet direction of the steam S, so that the arrangement of the diffusion member 44 and the flow of the steam S can be easily adjusted. The steam S can be supplied to the bladder 20 more appropriately.
- the angle and direction of the diffusing member 44 for maximizing the above-described effects that differ depending on the tire size can be adjusted as appropriate according to the respective tire sizes, and steam is optimally positioned corresponding to various tire sizes.
- S can be diffused or the like.
- the steam S is diffused toward the center post 30, but the steam S is diffused so that part or all of the steam S does not hit the center post 30. You may make it spread
- the diffusing member 44 is arranged so as to diffuse the steam S toward the center post 30, it is possible to more reliably prevent the steam S from being directly ejected to the bladder 20.
- the steam S since the steam S sequentially hits the diffusion member 44 and the center post 30 and diffuses in a wider range or in multiple directions, the steam S is supplied more evenly throughout the bladder 20 while further reducing the impact on the bladder 20. You can also
- the steam S when the steam S is diffused toward the circumferential side of the bladder 20 by the diffusion member 44, the steam S is supplied so as to rotate in the circumferential direction in the bladder 20. It occurs reliably over the whole. Therefore, it is more desirable to arrange the diffusing member 44 as such.
- the plurality of diffusion members 44 diffuse the steam S ejected from the corresponding ejection ports 43 toward the same side in the circumferential direction of the bladder 20, the flow directions of the respective steam S are aligned and more reliable and powerful.
- the spiral flow is generated in the entire bladder 20, and the temperature distribution in the bladder 20 can be made more uniform.
- the steam S can be supplied more evenly along the circumferential direction of the bladder 20. Can be generated smoothly and appropriately.
- the steam S is used as a heating medium.
- the steam S may be used as a pressurizing medium when the bladder 20 starts to expand.
- the heating medium may act not only for heating but also to act as a pressurizing medium for pressurization at the same time.
- other heated fluids such as heated air and nitrogen may be used as the heating medium.
- the heating medium has a certain extent and is directed from the ejection port 43 in a predetermined direction. You may make it spout.
- steam S is used as the heating medium, the phenomenon that water accumulates inside the member of the bladder 20 is less likely to occur, effectively suppressing the progress of deterioration, and a greater effect can be obtained. It is suitable for such a case.
- the diffusion member 44 may be formed in any other shape in which the steam S is appropriately diffused or the flow thereof can be adjusted according to each tire vulcanizer 1. .
- the size of the diffusing member 44 may be set as appropriate according to the size and shape of the bladder 20 and the manner in which the steam S is ejected from the ejection port 43. You may form in shapes other than planar shape, such as forming in a shape. Further, in the tire vulcanizing apparatus 1, the diffusion member 44 having one diffusion surface 44S is arranged for each of the jet ports 43. However, the diffusion member 44 diffuses the steam S in different directions. You may form so that it may have two or more diffusion surfaces.
- FIG. 4 is a side view schematically showing an example of such another type of diffusing member.
- one diffusing member 50 has two diffusing surfaces 50S1 and 50S2 which are formed by being bent at the center in the vertical direction and facing different directions.
- the diffusing member 50 reflects the steam S in different directions by these diffusing surfaces 50S1 and 50S2, and diffuses them upward and downward in the bladder 20, respectively.
- the other diffusing member 60 includes two plate-like divided pieces 61 and 62, and the divided pieces 61 and 62 are arranged such that their diffusing surfaces 61S and 62S face different directions. Are arranged in different directions adjacent to each other.
- the diffusing member 60 reflects the steam S in different directions by the diffusing surfaces 61S and 62S of the divided pieces 61 and 62, and diffuses the steam S upward and downward in the bladder 20, respectively.
- the steam S can be diffused in a plurality of directions such as the vertical direction and supplied more evenly into the bladder 20.
- the temperature distribution inside can be made more uniform. That is, as described above, when the diffusion surface 44S of each diffusion member 44 (see FIGS. 2 and 3) is one, the reflected jet direction of the steam S is fixed and it is difficult to diffuse the jet in multiple directions.
- each diffusion member 50 60 (see FIG. 4) with two or more diffusion surfaces 50S1, 50S2 (61S, 62S)
- the streamline vector of the reflected jet of steam S is multidirectional. Therefore, the effect of the diffusion of the steam S can be further enhanced.
- the tire vulcanizing apparatus 1 described above vulcanizes the raw tire GT (hereinafter referred to as Examples 1 and 2), and the conventional tire vulcanizing apparatus 100 having no diffusion member ( This was compared with vulcanization of raw tire GT (hereinafter referred to as a conventional example) according to FIG. Further, in the first embodiment, the diffusion member 44 (see FIGS. 2 and 3) having the unidirectional diffusion surface 44S is used, and in the second embodiment, the diffusion member 50 (see FIG. 2) having the two-direction diffusion surfaces 50S1 and 50S2. 4A) was used to vulcanize the raw tire GT.
- a release agent (tire inner surface liquid) was applied to the inner surface of the raw tire GT at a ratio of once every three of the raw tires GT to be vulcanized.
- the release agent was transferred to the outer surface of the bladder 20 to ensure the release properties between the bladder 20 and the vulcanized tire.
- the durability limit (usable vulcanization frequency) of each bladder 20 was investigated to compare the lifetime of the bladder, and the time required for vulcanization of the raw tire GT (tire vulcanization time) was compared.
- Table 1 shows the results of this comparison.
- the bladder life and the tire vulcanization time are each represented by an index with the conventional example being 100.
- the lifetime of the bladder is 100 times that of the conventional example, which is 200 times that of Example 1 and 250 times that of Example 2, which is 2.5 times longer than that of the conventional example.
- the tire vulcanization time is 90 in Example 1 and 80 in Example 2 with respect to 100 of the conventional example, and the tire vulcanization time is increased because the uniformity of the temperature distribution in the bladder 20 is increased.
- the uniformity of the temperature distribution in the bladder 20 of the tire vulcanizing apparatus 1 can be improved while the bladder 20 can be prevented from being locally damaged, and the durability of the bladder 20 can be increased and the life can be extended. Prove that you can.
- SYMBOLS 1 Tire vulcanizing device, 10 ... Vulcanizing mold, 11 ... Upper mold, 12 ... Lower mold, 20 ... Bladder, 30 ... Center post, 31 ... Upper clamp 32, lower clamp member, 40 ... steam supply means, 43 ... spout, 44 ... diffusion member, 44S ... diffusion surface, 45 ... support member, GT ... Raw tire, S ... steam.
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Grâce à l'invention, la température qui règne dans une vessie d'un dispositif de vulcanisation de bandage de roue est répartie de manière extrêmement uniforme et les dommages locaux à la vessie sont minimisés. Une vessie (20) est gonflée à l'intérieur d'un bandage de roue cru placé dans un moule de vulcanisation et de la vapeur (S) est éjectée dans la vessie (20) par l'ouverture (43) d'un ajutage qui délivre la vapeur dans la vessie (20). Un élément de diffuseur (44) est prévu dans une orientation inclinée entre l'ouverture (43) de l'ajutage et la vessie (20). L'élément diffuseur (44) bloque l'écoulement de vapeur (S) éjectée par l'ouverture (43) de l'ajutage et son écoulement vers la vessie (20) et diffuse la vapeur (S) en renvoyant la vapeur (S) dans la vessie (20) suivant une direction prédéterminée. L'élément diffuseur (44) diffuse la vapeur (S) pour délivrer la vapeur dans la vessie (20) en empêchant que la vapeur (S) éjectée vienne frapper directement la vessie (20), le bandage de roue cru étant chauffé par la vapeur (S) pour faire progresser la vulcanisation et le moulage.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008-284650 | 2008-11-05 | ||
| JP2008284650A JP2010110970A (ja) | 2008-11-05 | 2008-11-05 | タイヤ加硫装置及びタイヤ製造方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010053112A1 true WO2010053112A1 (fr) | 2010-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2009/068887 Ceased WO2010053112A1 (fr) | 2008-11-05 | 2009-11-05 | Dispositif de vulcanisation de bandage de roue et procédé de fabrication de bandages de roue |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2010110970A (fr) |
| WO (1) | WO2010053112A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103317635A (zh) * | 2013-06-23 | 2013-09-25 | 北京化工大学 | 一种轮胎定型硫化机中心机构 |
| CN103331852A (zh) * | 2013-06-13 | 2013-10-02 | 镇江鸿达合金制造有限公司 | 蒸锅式轮胎硫化机挡板进汽结构 |
| CN116160598A (zh) * | 2022-12-27 | 2023-05-26 | 华力通线缆股份有限公司 | 一种硫化管道 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6464597B2 (ja) * | 2014-07-30 | 2019-02-06 | 横浜ゴム株式会社 | 空気入りタイヤの加硫装置 |
| JP6763710B2 (ja) | 2016-07-05 | 2020-09-30 | 住友ゴム工業株式会社 | タイヤ加硫装置及びタイヤ加硫方法 |
| JP6809084B2 (ja) | 2016-09-26 | 2021-01-06 | 住友ゴム工業株式会社 | タイヤ加硫装置 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57185134A (en) * | 1981-05-08 | 1982-11-15 | Sumitomo Rubber Ind Ltd | Tire vulcanizing apparatus |
| JPH07227852A (ja) * | 1994-02-17 | 1995-08-29 | Fuji Shoji Kk | タイヤ加硫機及びタイヤ加硫方法 |
| JP2006021420A (ja) * | 2004-07-08 | 2006-01-26 | Yokohama Rubber Co Ltd:The | タイヤ加硫方法及び装置 |
-
2008
- 2008-11-05 JP JP2008284650A patent/JP2010110970A/ja active Pending
-
2009
- 2009-11-05 WO PCT/JP2009/068887 patent/WO2010053112A1/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57185134A (en) * | 1981-05-08 | 1982-11-15 | Sumitomo Rubber Ind Ltd | Tire vulcanizing apparatus |
| JPH07227852A (ja) * | 1994-02-17 | 1995-08-29 | Fuji Shoji Kk | タイヤ加硫機及びタイヤ加硫方法 |
| JP2006021420A (ja) * | 2004-07-08 | 2006-01-26 | Yokohama Rubber Co Ltd:The | タイヤ加硫方法及び装置 |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103331852A (zh) * | 2013-06-13 | 2013-10-02 | 镇江鸿达合金制造有限公司 | 蒸锅式轮胎硫化机挡板进汽结构 |
| CN103331852B (zh) * | 2013-06-13 | 2015-09-02 | 镇江鸿达合金制造有限公司 | 蒸锅式轮胎硫化机挡板进汽结构 |
| CN103317635A (zh) * | 2013-06-23 | 2013-09-25 | 北京化工大学 | 一种轮胎定型硫化机中心机构 |
| CN103317635B (zh) * | 2013-06-23 | 2015-09-23 | 北京化工大学 | 一种轮胎定型硫化机中心机构 |
| CN116160598A (zh) * | 2022-12-27 | 2023-05-26 | 华力通线缆股份有限公司 | 一种硫化管道 |
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|---|---|
| JP2010110970A (ja) | 2010-05-20 |
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