WO2009130308A1 - Use of detergent additives in combination with carrier oils for lowering the fuel consumption of direct injection diesel engines - Google Patents
Use of detergent additives in combination with carrier oils for lowering the fuel consumption of direct injection diesel engines Download PDFInfo
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- WO2009130308A1 WO2009130308A1 PCT/EP2009/054969 EP2009054969W WO2009130308A1 WO 2009130308 A1 WO2009130308 A1 WO 2009130308A1 EP 2009054969 W EP2009054969 W EP 2009054969W WO 2009130308 A1 WO2009130308 A1 WO 2009130308A1
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- use according
- diesel engines
- fuel consumption
- detergent additives
- additives
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/146—Macromolecular compounds according to different macromolecular groups, mixtures thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/18—Use of additives to fuels or fires for particular purposes use of detergents or dispersants for purposes not provided for in groups C10L10/02 - C10L10/16
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/2383—Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
Definitions
- the present invention relates to the use of detergent additives in combination with carrier oils to reduce the fuel consumption of direct injection diesel engines and more particularly diesel engines with common rail injection systems.
- EP-A-1323816 describes the use of detergent additives in combination with dispersants in a lubricating oil composition for reducing fuel consumption in diesel engines of agricultural vehicles.
- No. 5,314,511 describes the use of peroxidic cetane number improvers in combination with glycol ethers for reducing the fuel consumption of diesel engines.
- Another approach is to increase the efficiency of the engines, which is achieved in particular by optimizing the combustion processes in the combustion chamber by direct injection.
- direct-injection diesel engines the fuel is injected through a multi-hole injection nozzle of the engine directly into the combustion chamber and finely distributed (nebulized) instead of being introduced into a pre- or swirl chamber as in the classic (chamber) diesel engine.
- the advantage of direct-injection diesel engines lies in their high performance for diesel engines and yet low consumption. In addition, these engines achieve a very high torque even at low speeds.
- three methods are currently used to inject the fuel directly into the combustion chamber: the conventional distributor injection pump, the unit injector system and the common rail system.
- the diesel fuel is pumped by a pump with pressures up to 2000 bar into a high-pressure line, the common rail (literally "common line").
- the common rail (literally "common line”).
- stub lines run to the various injectors, which inject the fuel directly into the combustion chamber.
- the full pressure is always applied to the common rail, which allows a multiple injection or a special injection form.
- only one injection is possible.
- WO 2006/100083 describes the use of detergent additives for reducing the amount of particulates in the exhaust emissions of direct injection diesel engines and in particular of diesel engines with common rail injection systems. A reduction in fuel consumption is not mentioned.
- the object of the present invention was to provide additives which reduce the fuel consumption of direct-injection diesel engines and in particular of diesel engines with a common-rail injection system more effectively.
- the object is achieved by the use of at least one detergent additive in combination with at least one carrier oil for reducing the fuel consumption of direct-injection diesel engines.
- direct-injection diesel engines are those with common-rail injection systems.
- the detergent additives are preferably amphiphilic substances which contain at least one hydrophobic hydrocarbon radical having a number-average molecular weight (M n ) of from 85 to 20 000 and at least one polar grouping selected from:
- the hydrophobic hydrocarbon radical in the above detergent additives which provides sufficient solubility in the fuel has a number average molecular weight (Mn) of from 85 to 20,000, preferably from 13 to 10,000, more preferably from 300 to 5000, more preferably from 300 to 3000, even more preferably from 500 to 2500 and in particular from 700 to 2500, especially from 800 to 1500.
- Mn number average molecular weight
- hydrophobic hydrocarbon radical in particular in conjunction with the polar groups (a), (c), (h) and (i) come longer-chain alkyl or alkenyl groups, in particular polypropenyl, polybutenyl and polyisobutenyl radicals having a number-average molecular weight M n of preferably from 300 to 5,000, especially preferably 300 to 3000, more preferably 500 to 2500 even more preferably 700 to 2500 and in particular 800 to 1500 into consideration.
- Mono- or polyamino (a) -containing additives are preferably polyalkylene mono- or polyalkene polyamines based on polypropene or conventional (ie with predominantly intermediate double bonds) polybutene or polyisobutene having M n from 300 to 5000, more preferably from 500 to 2500 and in particular from 700 to 2500. If one starts with the preparation of the additives of polybutene or polyisobutene with predominantly central double bonds (usually in the beta and gamma position), the preparation route by chlorination and subsequent amination or by oxidation of the double bond with air or ozone to the carbonyl or carboxyl compound and subsequent amination under reductive (hydrogenating) conditions. For amination here amines, such as.
- ammonia monoamines or polyamines, such as dimethylaminopropylamine, ethylenediamine, diethylenetriamine, triethylenetetramine or tetraethylenepentamine, are used.
- Corresponding additives based on polypropene are described in particular in WO-A-94/24231.
- monoamino groups (a) containing additives are the hydrogenation products of the reaction products of polyisobutenes having an average degree of polymerization P of 5 to 100 with nitrogen oxides or mixtures of nitrogen oxides and oxygen, as described in particular in WO-A-97/03946.
- monoamino groups (a) containing additives are the polyisobutene epoxides by reaction with amines and subsequent dehydration and reduction of the amino alcohols obtainable compounds, as described in particular in DE-A-196 20 262.
- Nitro groups (b), optionally in combination with hydroxyl groups, containing additives are preferably reaction products of polyisobutenes of average degree of polymerization P of 5 to 100 or from 10 to 100 with nitrogen oxides or mixtures of nitrogen oxides and oxygen, as described in particular in WO-A-96 /. 03367 and WO-A-96/03479 are described. As a rule, these reaction products are mixtures of pure nitropolyisobutenes (for example ⁇ , ⁇ -dinitropolyisobutene) and mixed hydroxynitropolyisobutenes (for example ⁇ -nitro- ⁇ -hydroxy-polyisobutene).
- Hydroxyl groups in combination with mono- or polyamino groups (c) containing additives are, in particular, reaction products of polyisobutene epoxides obtainable from polyisobutene preferably having predominantly terminal double bonds with Mn of 300 to 5000, with ammonia, mono- or polyamines, as used in particular EP-A-476 485 are described.
- Carboxyl groups or their alkali metal or alkaline earth metal salts (d) containing additives are preferably copolymers of C 2 -C 4 olefins with maleic anhydride having a total molecular weight of 500 to 20,000, their carboxyl groups wholly or partially to the alkali metal or alkaline earth metal salts and a remaining group of the carboxyl groups reacted with alcohols or amines.
- Such additives are known in particular from EP-A-307 815.
- Such additives are primarily used to prevent valve seat wear and, as described in WO-A-87/01126, can be advantageously used in combination with conventional fuel detergents such as poly (iso) butenamines or polyetheramines.
- Sulphonic acid groups or their alkali metal or alkaline earth metal salts (e) containing additives are preferably alkali metal or alkaline earth metal salts of a sulfosuccinic acid alkyl ester, as described in particular in EP-A-639 632.
- Such additives are primarily used to prevent valve seat wear and can be used to advantage in combination with conventional fuel detergents such as poly (iso) butenamines or polyetheramines.
- Polyoxy-C2-C4-alkylene (f) containing additives are preferably polyether or polyetheramines, which by reaction of C2-C6o-alkanols,
- C 6 -C 30 -alkanediols mono- or di-C 2 -C 30 -alkylamines, C 1 -C 30 -alkylcyclohexanols or C 1 -C 30 -alkylphenols with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of the polyetheramines, by subsequent reductive amination with ammonia, monoamines or polyamines are available.
- Such products are described in particular in EP-A-310 875, EP-A-356 725, EP-A-700 985 and US-A-4 877 416.
- polyethers such products also meet carrier oil properties.
- Typical examples thereof are tridecanol or isotridecanol butoxylates, isononylphenol butoxylates and also polyisobutenol butoxylates and propoxylates and the corresponding reaction products with ammonia.
- Carboxylic ester groups (g) containing additives are preferably esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, especially those having a minimum viscosity of 2 mm 2 / s at 100 0 C, as in particular in DE-A-38 38 918 are described.
- mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms.
- esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of iso-octanol, iso-nonanol, iso-decanol and of isotridecanol. Such products also meet carrier oil properties.
- Succinic anhydride-derived groupings containing hydroxyl and / or amino and / or amido and / or imido (h) -containing additives are preferably corresponding derivatives of alkyl- or alkenyl-substituted succinic anhydride, and especially the corresponding derivatives of polyisobutenyl succinic anhydride, which Reaction of conventional or highly reactive polyisobutene with M n of preferably 300 to 5000, more preferably from 300 to 3000, more preferably from 500 to 2500, even more preferably from 700 to 2500 and in particular from 800 to 1500, with maleic anhydride thermal pathway in an ene reaction or via the chlorinated polyisobutene are available.
- the groups having hydroxyl and / or amino and / or amido and / or imido groups are, for example, carboxylic acid groups, acid amides of monoamines, acid amides of diamines or polyamines which, in addition to the amide function, still have free amine groups, succinic acid derivatives with an acid and an amide function, carboximides with monoamines, carboximides with di- or polyamines which, in addition to the imide function, still have free amine groups, or diimides which are formed by reacting di- or polyamines with two succinic acid derivatives.
- Such fuel additives are well known and are described, for example, in US-A-4,849,572.
- reaction products of alkyl- or alkenyl-substituted succinic acids or derivatives thereof with amines and particularly preferably to the reaction products of polyisobutenyl-substituted succinic acids or derivatives thereof with amines.
- reaction products with aliphatic polyamines polyalkyleneimines
- ethylenediamine, diethylenetriamine, triethylenetetramine polyalkyleneimines
- Tetraethylenepentamine pentaethylenehexamine and hexaethyleneheptamine. Of these, particular preference is given to diethylenetriamine, triethylenetetramine, tetraethylenepentamine and pentaethylenehexamine.
- Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated groupings (i) containing additives are preferably reaction products of polyisobutene-substituted phenols with formaldehyde and mono- or polyamines such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or dimethylaminopropylamine.
- the polyisobutenyl substituted phenols may be derived from conventional or highly reactive polyisobutene having Mn from 300 to 5,000. Such "polyisobutene-Mannich bases" are described in particular in EP-A-831 141.
- detergent additives from group (h) are preferably the reaction products (especially imides) of alkyl- or alkenyl-substituted succinic anhydrides, in particular of polyisobutenylsuccinic anhydrides, with amines, especially with the abovementioned polyamines. It goes without saying that these reaction products are obtainable not only when substituted succinic anhydride is used, but also when substituted succinic acid or suitable acid derivatives, such as succinic acid halides or esters, are used.
- Particularly preferred detergent additives (h) are polyisobutenyl-substituted succinimides, especially the imides with aliphatic polyamines.
- polyamines are diethylenetriamine, triethylenetetramine, tetraethylenepentamine and pentaethylenehexamine, with tetraethylenepentamine being particularly preferred.
- the polyisobutenyl radical has a number average molecular weight M n of preferably 300 to 5000, z. B. from 300 to 5000, more preferably from 300 to 3000, z. From 500 to 3000, more preferably from 500 to 2500, even more preferably from 700 to 2500, and especially from 800 to 1500, e.g. B. of about 1000.
- the detergent additives can be used alone or in combination with at least one of the aforementioned detergent additives.
- the detergent additive (h) is used alone or as a mixture of various detergent additives (h).
- the detergent additive is used in combination with at least one carrier oil.
- the carrier oils may be mineral or synthetic in nature.
- Suitable mineral carrier oils are fractions obtained in petroleum processing, such as bright stock or base oils with viscosities such as from class SN 500-2000; but also aromatic hydrocarbons, paraffinic hydrocarbons and alkoxyalkanols. Is also useful is known as a "hydrocracking oil” and obtained in the refining of mineral oil fraction (vacuum distillate cut having a boiling range of about 360-500 0 C, obtainable from at high pressure catalytically hydrogenated and isomerized and also deparaffinized natural mineral oil). Also suitable are mixtures of the abovementioned mineral carrier oils.
- Examples of synthetic carrier oils which can be used according to the invention are selected from polyolefins (polyalphaolefins or polyinternalolefins), (poly) esters, (poly) alkoxylates, polyethers, aliphatic polyetheramines, alkylphenol-initiated polyethers, alkylphenol-initiated polyetheramines and carboxylic esters of long-chain alkanols.
- suitable polyolefins are olefin polymers having M n from 400 to 1800, especially based on polybutene or polyisobutene (hydrogenated or non-hydrogenated).
- suitable polyethers or polyetheramines are preferably compounds containing polyoxy-C 2 -C 4 -alkylene groups, which are prepared by reacting C 2 -C 6 -alkanols, C 6 -C 50 -alkanediols, mono- or di-C 2 -C 30 -alkylamines, C 1 -C 30 -alkyl - Cyclohexanolen or Ci-C3o-Alkylphenolen with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyether amines, by subsequent reductive amination with ammonia, mono amines or polyamines are available.
- Such products are described in particular in EP-A-310 875, EP-A-356 725, EP-A-700 985 and US-A-4,877,416.
- polyetheramines poly-C 2 -C 6 -alkylene oxide amines or functional derivatives thereof can be used. Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and Polyisobutenolbutoxylate and propoxylates and the corresponding reaction products with ammonia.
- carboxylic acid esters of long-chain alkanols are in particular esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, as described in particular in DE-A-38 38 918.
- mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms.
- suitable representatives of the esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of isooctanol, isononanol, isodecanol and Isotridecanols, such as. B.
- di- (n- or isotridecyl) phthalate di- (n- or isotridecyl) phthalate.
- suitable carrier oil systems are described, for example, in DE-A-38 26 608, DE-A-41 42 241, DE-A-43 09 074, EP-AO 452 328 and EP-AO 548 617, to which reference is hereby expressly made.
- Examples of particularly suitable synthetic carrier oils are alcohol-started polyethers having from about 5 to 35, preferably about 5 to 30, particularly preferably 10 to 30 and in particular 15 to 30 Cs-C ⁇ -alkylene oxide units, such as. Propylene oxide, n-butylene oxide and isobutylene oxide units, or mixtures thereof, per alcohol molecule.
- suitable starter alcohols are long-chain alkanols or long-chain alkyl-substituted phenols, where the long-chain alkyl radical is in particular a straight-chain or branched C ⁇ -ds-AlkvIrest.
- Preferred examples are tridecanol and nonylphenol.
- Particularly preferred alcohol-started polyethers are the reaction products (polyetherification products) of monohydric aliphatic C ⁇ -ds alcohols with Cs-C ⁇ -alkylene oxides.
- Examples of monohydric aliphatic C ⁇ -C-is alcohols are hexanol, heptanol, octanol,
- butylene oxide such as 1, 2-butylene oxide, 2,3-butylene oxide, isobutylene oxide or tetrahydrofuran, pentylene oxide and hexylene oxide.
- C3-C4 alkylene oxides Particularly preferred among these are C3-C4 alkylene oxides, d.
- Propylene oxide such as 1, 2-propylene oxide
- butylene oxide such as 1, 2-butylene oxide, 2,3-butylene oxide and isobutylene oxide.
- butylene oxide is used.
- suitable synthetic carrier oils are alkoxylated alkylphenols, as described in DE-A-10 102 913.6.
- Preferred carrier oils are synthetic carrier oils, the alcohol-initiated polyethers described above being particularly preferred.
- the use according to the invention of the at least one detergent additive in combination with the at least one direct fuel diesel engine fuel oil is preferably accomplished by operating the engine with a diesel fuel containing the at least one detergent additive and the at least one carrier oil, ie the at least one detergent additive and the at least one carrier oil is supplied to the injection system with the diesel fuel.
- the at least one detergent additive and the at least one carrier oil may be supplied as a mixture or separately to the diesel oil.
- the detergent additive or the mixture of various detergent additives in a total amount of preferably 10 to 2000 ppm by weight, more preferably from 20 to 1000 ppm by weight, more preferably from 50 to 500 ppm by weight, and in particular from 50 to 200 ppm by weight, z. B. from 70 to 150 ppm by weight added.
- the carrier oil or the mixture of different carrier oils is added to the diesel fuel in an amount of preferably 1 to 1000 ppm by weight, more preferably from 10 to 500 ppm by weight, more preferably from 20 to 150 ppm by weight and especially from 50 to 150 ppm by weight, z. B. 50 to 100 ppm by weight added.
- the diesel fuel may contain other conventional co-additives, such as cold flow improvers, corrosion inhibitors, demulsifiers, dehazers, defoamers, cetane number improvers, combustion improvers, antioxidants or stabilizers, antistatics, metallocenes, metal deactivators, dyes, solvents, and the like. It is believed that the use of these additives has essentially no effect on the reduction of particulate emissions.
- Suitable cold flow improvers are z. B. copolymers of ethylene with at least one other ethylenically unsaturated monomer, e.g. B. ethylene / vinyl acetate copolymers.
- Suitable corrosion inhibitors are z.
- succinic acid esters especially with polyols, fatty acid derivatives, eg.
- Suitable demulsifiers are z.
- the alkali or alkaline earth metal salts of alkyl-substituted phenol and naphthalenesulfonates and the alkali or alkaline earth metal salts of fatty acids also neutral compounds such as alcohol alkoxylates, eg. B. alcohol ethoxylates, phenol alkoxylates, eg. As tert-butylphenol ethoxylate or tert-pentylphenol ethoxylate, fatty acids, alkylphenols, condensation of ethylene oxide (EO) and propylene oxide (PO), z. B.
- EO ethylene oxide
- PO propylene oxide
- EO / PO block copolymers polyethylene lenimine or polysiloxanes.
- Suitable dehazers are z.
- alkoxylated phenol-formaldehyde condensates such as the available under the trade name NALCO 7D07 products (Nalco) and TOLAD 2683 (Petrolite).
- Suitable antifoams are for.
- Polyether-modified polysiloxanes such as TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc), available under the tradename.
- Suitable Cetaniereverêter are z. Aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate, and peroxides such as di-tert-butyl peroxide.
- Suitable antioxidants are, for. As substituted phenols, such as 2,6-di-tert-butylphenol and, 6-di-tert-butyl-3-methylphenol, and phenylenediamines, such as N, N'-di-sec-butyl-p-phenylenediamine.
- Suitable metal deactivators are, for. B. salicylic acid derivatives such as N, N'-disalicylidene-1, 2-propanediamine.
- Suitable solvents are, for.
- non-polar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, the XyIoIe, "White spirit” and products sold under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), and polar organic Solvents, for example alcohols, such as 2-ethylhexanol, decanol and isotridecanol.
- Preferred co-additives are demulsifiers, dehazers, defoamers, cetane improvers, antioxidants, metal deactivators, corrosion inhibitors and solvents.
- the diesel fuels are, for example, petroleum raffinates, which usually have a boiling range of 100 to 400 ° C. These are mostly distillates with a 95% point up to 360 0 C or even beyond. However, these may also be so-called “ultra low sulfur diesel” or "city diesel", characterized by a 95% point of, for example, a maximum of 345 0 C and a maximum sulfur content of 0.005 wt .-% or by a 95% point of for example, 285 0 C and a maximum sulfur content of 0.001 wt .-%.
- Diesel fuels are those obtainable by coal gasification or gas liquefaction ("gas to liquid” (GTL) fuels). Also suitable are mixtures of the abovementioned diesel fuels with regenerative fuels, such as biodiesel or bioethanol.
- the diesel fuels are particularly preferably those with a low sulfur content, ie with a sulfur content of less than 0.05% by weight, preferably less than 0.02% by weight, in particular less than 0.005% by weight. % and especially less than 0.001% by weight of sulfur.
- the data on molecular weights M n and M w refer to values as obtained by gel permeation chromatography (polyisobutene standards).
- inventive use of detergent additives in combination with carrier oils ensures that the fuel consumption of direct-injection diesel engines is permanently, d. H. both at the factory and even after a longer running time of the engine, for example, after 100,000 km, is lower than that of corresponding engines, which are operated with the otherwise same diesel fuel, but does not contain the inventive combination of detergent additive and carrier oil.
- the fuel consumption was determined over a load range of 20 Nm to 320 Nm and averaged at speeds of 1500 to 2000 revolutions per minute. An average fuel saving of 1.3% was calculated.
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Abstract
Description
Verwendung von Detergensadditiven in Kombination mit Trägerölen zur Verringerung des Kraftstoffverbrauchs von direkteinspritzenden Dieselmotoren Use of detergent additives in combination with carrier oils to reduce the fuel consumption of direct injection diesel engines
Beschreibungdescription
Die vorliegende Erfindung betrifft die Verwendung von Detergensadditiven in Kombination mit Trägerölen zur Verringerung des Kraftstoffverbrauchs von direkteinspritzenden Dieselmotoren und insbesondere von Dieselmotoren mit Common-Rail-Einspritz- systemen.The present invention relates to the use of detergent additives in combination with carrier oils to reduce the fuel consumption of direct injection diesel engines and more particularly diesel engines with common rail injection systems.
Die Erschöpfung der Lagerstätten für fossile Brennstoffe wird in absehbarer Zeit eintreten und auch regenerative Brennstoffe stehen nicht in beliebigem Ausmaß zur Verfügung. Es bestehen daher fortwährende Bestrebungen, den Kraft- und Brennstoffverbrauch von damit betriebenen Verbrennungsvorrichtungen, wie Motoren, zu redu- zieren. Ein Ansatz ist der Zusatz bestimmter Additive zu Brennstoffölen, insbesondere zu Kraft- und Schmierstoffen, die den Kraftstoffverbrauch reduzieren.The depletion of fossil fuel deposits will occur in the foreseeable future, and regenerative fuels will not be available to any extent. Therefore, there are ongoing efforts to reduce the fuel and fuel consumption of combustion devices operated therewith, such as engines. One approach is the addition of certain additives to fuel oils, particularly fuels and lubricants that reduce fuel consumption.
Die EP-A-1323816 beschreibt die Verwendung von Detergensadditiven in Kombination mit Dispergatoren in einer Schmierölzusammensetzung zur Verringerung des Kraft- Stoffverbrauchs in Dieselmotoren von landwirtschaftlichen Nutzfahrzeugen.EP-A-1323816 describes the use of detergent additives in combination with dispersants in a lubricating oil composition for reducing fuel consumption in diesel engines of agricultural vehicles.
Die US 5,314,511 beschreibt die Verwendung von peroxidischen Cetanzahlverbesse- rern in Kombination mit Glykolethern zur Verringerung des Kraftstoffverbrauchs von Dieselmotoren.No. 5,314,511 describes the use of peroxidic cetane number improvers in combination with glycol ethers for reducing the fuel consumption of diesel engines.
Die mittels der Additive des Standes der Technik erreichte Kraftstoffersparnis ist jedoch noch nicht zufriedenstellend.However, the fuel economy achieved by means of the additives of the prior art is still unsatisfactory.
Ein anderer Ansatz ist die Erhöhung des Wirkungsgrads der Motoren, was insbesonde- re durch eine Optimierung der Verbrennungsvorgänge im Brennraum durch Direkteinspritzung erreicht wird.Another approach is to increase the efficiency of the engines, which is achieved in particular by optimizing the combustion processes in the combustion chamber by direct injection.
Bei direkteinspritzenden Dieselmotoren wird der Kraftstoff durch eine direkt in den Brennraum reichende Mehrloch-Einspritzdüse des Motors eingespritzt und feinst ver- teilt (vernebelt), anstatt wie beim klassischen (Kammer-)Dieselmotor in eine Vor- oder Wirbelkammer eingeführt zu werden. Der Vorteil der direkteinspritzenden Dieselmotoren liegt in ihrer für Dieselmotoren hohen Leistung und einem dennoch geringen Verbrauch. Außerdem erreichen diese Motoren ein sehr hohes Drehmoment schon bei niedrigen Drehzahlen. Zur Zeit werden im Wesentlichen drei Verfahren eingesetzt, um den Kraftstoff direkt in den Brennraum einzuspritzen: Die konventionelle Verteilereinspritzpumpe, das Pumpe- Düse-System (Unit-Injector-System bzw. Unit-Pump-System) und das Common-Rail- System.In direct-injection diesel engines, the fuel is injected through a multi-hole injection nozzle of the engine directly into the combustion chamber and finely distributed (nebulized) instead of being introduced into a pre- or swirl chamber as in the classic (chamber) diesel engine. The advantage of direct-injection diesel engines lies in their high performance for diesel engines and yet low consumption. In addition, these engines achieve a very high torque even at low speeds. Essentially, three methods are currently used to inject the fuel directly into the combustion chamber: the conventional distributor injection pump, the unit injector system and the common rail system.
Beim Common-Rail-System wird der Dieselkraftstoff von einer Pumpe mit Drücken bis zu 2000 bar in eine Hochdruckleitung, der Common-Rail (wörtlich "gemeinsame Leitung") gefördert. Ausgehend von der Common-Rail laufen Stichleitungen zu den ver- schiedenen Injektoren, die den Kraftstoff direkt in den Brennraum injizieren. Dabei liegt auf der Common-Rail stets der volle Druck an, was eine Mehrfacheinspritzung oder eine spezielle Einspritzform ermöglicht. Bei den anderen Injektionssystemen ist dagegen nur eine Einspritzung möglich.In the common-rail system, the diesel fuel is pumped by a pump with pressures up to 2000 bar into a high-pressure line, the common rail (literally "common line"). Starting from the common rail, stub lines run to the various injectors, which inject the fuel directly into the combustion chamber. In this case, the full pressure is always applied to the common rail, which allows a multiple injection or a special injection form. For the other injection systems, however, only one injection is possible.
Auch wenn der Kraftstoffverbrauch durch die optimierte Einspritzgeometrie in direkteinspritzenden Dieselmotoren bereits erniedrigt wurde, besteht weiterhin ein Bedarf nach einer noch stärkeren Senkung des Verbrauchs.Even though fuel consumption has already been reduced by the optimized injection geometry in direct-injection diesel engines, there is still a need for an even greater reduction in consumption.
Die WO 2006/100083 beschreibt die Verwendung von Detergensadditiven zur Verrin- gerung der Partikelmenge in den Abgasemissionen von direkteinspritzenden Dieselmotoren und insbesondere von Dieselmotoren mit Common-Rail-Einspritzsystemen. Eine Reduktion des Kraftstoffverbrauchs wird nicht erwähnt.WO 2006/100083 describes the use of detergent additives for reducing the amount of particulates in the exhaust emissions of direct injection diesel engines and in particular of diesel engines with common rail injection systems. A reduction in fuel consumption is not mentioned.
Aufgabe der vorliegenden Erfindung war es, Additive bereitzustellen, welche den Kraft- stoffverbrauch von direkteinspritzenden Dieselmotoren und insbesondere von Dieselmotoren mit einem Common-Rail-Einspritzsystem effektiver verringern.The object of the present invention was to provide additives which reduce the fuel consumption of direct-injection diesel engines and in particular of diesel engines with a common-rail injection system more effectively.
Die Aufgabe wird gelöst durch die Verwendung wenigstens eines Detergensadditivs in Kombination mit wenigstens einem Trägeröl zur Verringerung des Kraftstoffverbrauchs von direkteinspritzenden Dieselmotoren.The object is achieved by the use of at least one detergent additive in combination with at least one carrier oil for reducing the fuel consumption of direct-injection diesel engines.
Die nachfolgenden Bemerkungen zu bevorzugten Ausführungsformen der Erfindung, insbesondere zu geeigneten und bevorzugten Detergensadditiven, Trägerölen und Dieselmotoren und der Ausführung der erfindungsgemäßen Verwendung gelten so- wohl allein für sich genommen als auch insbesondere in jeder denkbaren Kombination miteinander.The following remarks on preferred embodiments of the invention, in particular on suitable and preferred detergent additives, carrier oils and diesel engines and the execution of the use according to the invention apply both to themselves and in particular in every conceivable combination with one another.
Insbesondere handelt es sich bei den direkteinspritzenden Dieselmotoren um solche mit Common-Rail-Einspritzsystemen. Vorzugsweise handelt es sich bei den Detergensadditiven um amphiphile Substanzen, die mindestens einen hydrophoben Kohlenwasserstoffrest mit einem zahlengemittelten Molekulargewicht (Mn) von 85 bis 20000 und mindestens eine polare Gruppierung be- sitzen, die ausgewählt ist unter:In particular, direct-injection diesel engines are those with common-rail injection systems. The detergent additives are preferably amphiphilic substances which contain at least one hydrophobic hydrocarbon radical having a number-average molecular weight (M n ) of from 85 to 20 000 and at least one polar grouping selected from:
(a) Mono- oder Polyaminogruppen mit bis zu 6 Stickstoffatomen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat;(a) mono- or polyamino groups having up to 6 nitrogen atoms, at least one nitrogen atom having basic properties;
(b) Nitrogruppen, gegebenenfalls in Kombination mit Hydroxylgruppen;(b) nitro groups, optionally in combination with hydroxyl groups;
(c) Hydroxylgruppen in Kombination mit Mono- oder Polyaminogruppen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat;(c) hydroxyl groups in combination with mono- or polyamino groups, wherein at least one nitrogen atom has basic properties;
(d) Carboxylgruppen oder deren Alkalimetall- oder Erdalkalimetallsalzen;(d) carboxyl groups or their alkali metal or alkaline earth metal salts;
(e) Sulfonsäuregruppen oder deren Alkalimetall- oder Erdalkalimetallsalzen;(e) sulfonic acid groups or their alkali metal or alkaline earth metal salts;
(f) Polyoxy-C2-C4-alkylengruppierungen, die durch Hydroxylgruppen, Mono- oder Polyaminogruppen, wobei mindestens ein Stickstoffatom basische Eigenschaften hat, oder durch Carbamatgruppen terminiert sind;(f) polyoxy-C 2 -C 4 alkylene moieties terminated by hydroxyl groups, mono- or polyamino groups, wherein at least one nitrogen atom has basic properties, or terminated by carbamate groups;
(g) Carbonsäureestergruppen;(g) carboxylic acid ester groups;
(h) aus Bernsteinsäureanhydrid abgeleiteten Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder Imidogruppen; und/oder(h) succinic anhydride-derived moieties having hydroxy and / or amino and / or amido and / or imido groups; and or
(i) durch Mannich-Umsetzung von substituierten Phenolen mit Aldehyden und Mono- oder Polyaminen erzeugten Gruppierungen.(i) by Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated groupings.
Der hydrophobe Kohlenwasserstoffrest in den obigen Detergensadditiven, welcher für die ausreichende Löslichkeit im Kraftstoff sorgt, hat ein zahlengemitteltes Molekulargewicht (Mn) von 85 bis 20000, vorzugsweise von 1 13 bis 10000, besonders bevorzugt von 300 bis 5000, stärker bevorzugt von 300 bis 3000, noch stärker bevorzugt von 500 bis 2500 und insbesondere von 700 bis 2500, vor allem von 800 bis 1500. Als typischer hydrophober Kohlenwasserstoffrest, insbesondere in Verbindung mit den polaren Gruppierungen (a), (c), (h) und (i), kommen längerkettige Alkyl- oder Alkenylgruppen, insbesondere Polypropenyl-, Polybutenyl- und Polyisobutenylreste mit einem zahlenmittleren Molekulargewicht Mn von vorzugsweise jeweils 300 bis 5000, besonders be- vorzugt 300 bis 3000, stärker bevorzugt 500 bis 2500 noch stärker bevorzugt 700 bis 2500 und insbesondere 800 bis 1500 in Betracht.The hydrophobic hydrocarbon radical in the above detergent additives which provides sufficient solubility in the fuel has a number average molecular weight (Mn) of from 85 to 20,000, preferably from 13 to 10,000, more preferably from 300 to 5000, more preferably from 300 to 3000, even more preferably from 500 to 2500 and in particular from 700 to 2500, especially from 800 to 1500. As a typical hydrophobic hydrocarbon radical, in particular in conjunction with the polar groups (a), (c), (h) and (i) come longer-chain alkyl or alkenyl groups, in particular polypropenyl, polybutenyl and polyisobutenyl radicals having a number-average molecular weight M n of preferably from 300 to 5,000, especially preferably 300 to 3000, more preferably 500 to 2500 even more preferably 700 to 2500 and in particular 800 to 1500 into consideration.
Als Beispiele für obige Gruppen von Detergensadditiven seien die folgenden genannt:As examples of the above groups of detergent additives, the following are mentioned:
Mono- oder Polyaminogruppen (a) enthaltende Additive sind vorzugsweise Polyalken- mono- oder Polyalkenpolyamine auf Basis von Polypropen oder konventionellem (d. h. mit überwiegend mittenständigen Doppelbindungen) Polybuten oder Polyisobuten mit Mn von 300 bis 5000, besonders bevorzugt von 500 bis 2500 und insbesondere von 700 bis 2500. Geht man bei der Herstellung der Additive von Polybuten oder Polyisobuten mit überwiegend mittenständigen Doppelbindungen (meist in der beta- und gamma-Position) aus, bietet sich der Herstellweg durch Chlorierung und anschließende Aminierung oder durch Oxidation der Doppelbindung mit Luft oder Ozon zur Carbo- nyl- oder Carboxylverbindung und anschließende Aminierung unter reduktiven (hydrie- renden) Bedingungen an. Zur Aminierung können hier Amine, wie z. B. Ammoniak, Monoamine oder Polyamine, wie Dimethylaminopropylamin, Ethylendiamin, Diethy- lentriamin, Triethylentetramin oder Tetraethylenpentamin, eingesetzt werden. Entsprechende Additive auf Basis von Polypropen sind insbesondere in der WO-A-94/24231 beschrieben.Mono- or polyamino (a) -containing additives are preferably polyalkylene mono- or polyalkene polyamines based on polypropene or conventional (ie with predominantly intermediate double bonds) polybutene or polyisobutene having M n from 300 to 5000, more preferably from 500 to 2500 and in particular from 700 to 2500. If one starts with the preparation of the additives of polybutene or polyisobutene with predominantly central double bonds (usually in the beta and gamma position), the preparation route by chlorination and subsequent amination or by oxidation of the double bond with air or ozone to the carbonyl or carboxyl compound and subsequent amination under reductive (hydrogenating) conditions. For amination here amines, such as. As ammonia, monoamines or polyamines, such as dimethylaminopropylamine, ethylenediamine, diethylenetriamine, triethylenetetramine or tetraethylenepentamine, are used. Corresponding additives based on polypropene are described in particular in WO-A-94/24231.
Weitere bevorzugte Monoaminogruppen (a) enthaltende Additive sind die Hydrierungsprodukte der Umsetzungsprodukte aus Polyisobutenen mit einem mittleren Polymerisationsgrad P von 5 bis 100 mit Stickoxiden oder Gemischen aus Stickoxiden und Sauerstoff, wie sie insbesondere in WO-A-97/03946 beschrieben sind.Further preferred monoamino groups (a) containing additives are the hydrogenation products of the reaction products of polyisobutenes having an average degree of polymerization P of 5 to 100 with nitrogen oxides or mixtures of nitrogen oxides and oxygen, as described in particular in WO-A-97/03946.
Weitere bevorzugte Monoaminogruppen (a) enthaltende Additive sind die aus Polyiso- butenepoxiden durch Umsetzung mit Aminen und nachfolgender Dehydratisierung und Reduktion der Aminoalkohole erhältlichen Verbindungen, wie sie insbesondere in DE-A-196 20 262 beschrieben sind.Further preferred monoamino groups (a) containing additives are the polyisobutene epoxides by reaction with amines and subsequent dehydration and reduction of the amino alcohols obtainable compounds, as described in particular in DE-A-196 20 262.
Nitrogruppen (b), gegebenenfalls in Kombination mit Hydroxylgruppen, enthaltende Additive sind vorzugsweise Umsetzungsprodukte aus Polyisobutenen des mittleren Polymerisationsgrades P von 5 bis 100 oder von 10 bis 100 mit Stickoxiden oder Gemischen aus Stickoxiden und Sauerstoff, wie sie insbesondere in WO-A-96/03367 und WO-A-96/03479 beschrieben sind. Diese Umsetzungsprodukte stellen in der Regel Mischungen aus reinen Nitropolyisobutenen (z. B. α,ß-Dinitropolyisobuten) und gemischten Hydroxynitropolyisobutenen (z. B. α-Nitro-ß-hydroxypolyisobuten) dar. Hydroxylgruppen in Kombination mit Mono- oder Polyaminogruppen (c) enthaltende Additive sind insbesondere Umsetzungsprodukte von Polyisobutenepoxiden, erhältlich aus vorzugsweise überwiegend endständige Doppelbindungen aufweisendem Polyiso- buten mit Mn von 300 bis 5000, mit Ammoniak, Mono- oder Polyaminen, wie sie insbe- sondere in EP-A-476 485 beschrieben sind.Nitro groups (b), optionally in combination with hydroxyl groups, containing additives are preferably reaction products of polyisobutenes of average degree of polymerization P of 5 to 100 or from 10 to 100 with nitrogen oxides or mixtures of nitrogen oxides and oxygen, as described in particular in WO-A-96 /. 03367 and WO-A-96/03479 are described. As a rule, these reaction products are mixtures of pure nitropolyisobutenes (for example α, β-dinitropolyisobutene) and mixed hydroxynitropolyisobutenes (for example α-nitro-β-hydroxy-polyisobutene). Hydroxyl groups in combination with mono- or polyamino groups (c) containing additives are, in particular, reaction products of polyisobutene epoxides obtainable from polyisobutene preferably having predominantly terminal double bonds with Mn of 300 to 5000, with ammonia, mono- or polyamines, as used in particular EP-A-476 485 are described.
Carboxylgruppen oder deren Alkalimetall- oder Erdalkalimetallsalze (d) enthaltende Additive sind vorzugsweise Copolymere von C2-C4o-Olefinen mit Maleinsäureanhydrid mit einer Gesamt-Molmasse von 500 bis 20000, deren Carboxylgruppen ganz oder teilweise zu den Alkalimetall- oder Erdalkalimetallsalzen und ein verbleibender Rest der Carboxylgruppen mit Alkoholen oder Aminen umgesetzt sind. Solche Additive sind insbesondere aus der EP-A-307 815 bekannt. Derartige Additive dienen hauptsächlich zur Verhinderung von Ventilsitzverschleiß und können, wie in der WO-A-87/01 126 beschrieben, mit Vorteil in Kombination mit üblichen Kraftstoffdetergenzien wie Poly(iso)butenaminen oder Polyetheraminen eingesetzt werden.Carboxyl groups or their alkali metal or alkaline earth metal salts (d) containing additives are preferably copolymers of C 2 -C 4 olefins with maleic anhydride having a total molecular weight of 500 to 20,000, their carboxyl groups wholly or partially to the alkali metal or alkaline earth metal salts and a remaining group of the carboxyl groups reacted with alcohols or amines. Such additives are known in particular from EP-A-307 815. Such additives are primarily used to prevent valve seat wear and, as described in WO-A-87/01126, can be advantageously used in combination with conventional fuel detergents such as poly (iso) butenamines or polyetheramines.
Sulfonsäuregruppen oder deren Alkalimetall- oder Erdalkalimetallsalze (e) enthaltende Additive sind vorzugsweise Alkalimetall- oder Erdalkalimetallsalze eines Sulfo- bernsteinsäurealkylesters, wie er insbesondere in der EP-A-639 632 beschrieben ist. Derartige Additive dienen hauptsächlich zur Verhinderung von Ventilsitzverschleiß und können mit Vorteil in Kombination mit üblichen Kraftstoffdetergenzien wie Poly(iso)butenaminen oder Polyetheraminen eingesetzt werden.Sulphonic acid groups or their alkali metal or alkaline earth metal salts (e) containing additives are preferably alkali metal or alkaline earth metal salts of a sulfosuccinic acid alkyl ester, as described in particular in EP-A-639 632. Such additives are primarily used to prevent valve seat wear and can be used to advantage in combination with conventional fuel detergents such as poly (iso) butenamines or polyetheramines.
Polyoxy-C2-C4-alkylengruppierungen (f) enthaltende Additive sind vorzugsweise PoIy- ether oder Polyetheramine, welche durch Umsetzung von C2-C6o-Alkanolen,Polyoxy-C2-C4-alkylene (f) containing additives are preferably polyether or polyetheramines, which by reaction of C2-C6o-alkanols,
C6-C3o-Alkandiolen, Mono- oder Di-C2-C3o-alkylaminen, Ci-C3o-Alkylcyclohexanolen oder Ci-C3o-Alkylphenolen mit 1 bis 30 mol Ethylenoxid und/oder Propylenoxid und/oder Butylenoxid pro Hydroxylgruppe oder Aminogruppe und, im Falle der Polyetheramine, durch anschließende reduktive Aminierung mit Ammoniak, Monoami- nen oder Polyaminen erhältlich sind. Derartige Produkte werden insbesondere in EP-A-310 875, EP-A-356 725, EP-A-700 985 und US-A-4 877 416 beschrieben. Im Falle von Polyethern erfüllen solche Produkte auch Trägeröleigenschaften. Typische Beispiele hierfür sind Tridecanol- oder Isotridecanolbutoxylate, Isononylphenolbutoxy- late sowie Polyisobutenolbutoxylate und -propoxylate sowie die entsprechenden Um- Setzungsprodukte mit Ammoniak.C 6 -C 30 -alkanediols, mono- or di-C 2 -C 30 -alkylamines, C 1 -C 30 -alkylcyclohexanols or C 1 -C 30 -alkylphenols with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of the polyetheramines, by subsequent reductive amination with ammonia, monoamines or polyamines are available. Such products are described in particular in EP-A-310 875, EP-A-356 725, EP-A-700 985 and US-A-4 877 416. In the case of polyethers, such products also meet carrier oil properties. Typical examples thereof are tridecanol or isotridecanol butoxylates, isononylphenol butoxylates and also polyisobutenol butoxylates and propoxylates and the corresponding reaction products with ammonia.
Carbonsäureestergruppen (g) enthaltende Additive sind vorzugsweise Ester aus Mono-, Di- oder Tricarbonsäuren mit langkettigen Alkanolen oder Polyolen, insbesondere solche mit einer Mindestviskosität von 2 mm2/s bei 100 0C, wie sie insbesondere in DE-A-38 38 918 beschrieben sind. Als Mono-, Di- oder Tricarbonsäuren können aliphatische oder aromatische Säuren eingesetzt werden, als Esteralkohole bzw. -polyole eignen sich vor allem langkettige Vertreter mit beispielsweise 6 bis 24 C-Atomen. Typische Vertreter der Ester sind Adipate, Phthalate, iso-Phthalate, Terephthalate und Trimellitate des iso-Octanols, iso-Nonanols, iso-Decanols und des iso-Tridecanols. Derartige Produkte erfüllen auch Trägeröleigenschaften.Carboxylic ester groups (g) containing additives are preferably esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, especially those having a minimum viscosity of 2 mm 2 / s at 100 0 C, as in particular in DE-A-38 38 918 are described. As mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms. Typical representatives of the esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of iso-octanol, iso-nonanol, iso-decanol and of isotridecanol. Such products also meet carrier oil properties.
Aus Bernsteinsäureanhydrid abgeleitete Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder Imidogruppen (h) enthaltende Additive sind vorzugsweise entsprechende Derivate von Alkyl- oder Alkenyl-substituiertem Bernsteinsäureanhydrid und insbesondere die entsprechenden Derivate von Polyisobutenylbernsteinsäurean- hydrid, welche durch Umsetzung von konventionellem oder hochreaktivem Polyisobu- ten mit Mn von vorzugsweise 300 bis 5000, besonders bevorzugt von 300 bis 3000, stärker bevorzugt von 500 bis 2500, noch stärker bevorzugt von 700 bis 2500 und ins- besondere von 800 bis 1500, mit Maleinsäureanhydrid auf thermischem Weg in einer En-Reaktion oder über das chlorierte Polyisobuten erhältlich sind. Bei den Gruppierungen mit Hydroxy- und/oder Amino- und/oder Amido- und/oder Imidogruppen handelt es sich beispielsweise um Carbonsäuregruppen, Säureamide von Monoaminen, Säurea- mide von Di- oder Polyaminen, die neben der Amidfunktion noch freie Amingruppen aufweisen, Bernsteinsäurederivate mit einer Säure- und einer Amidfunktion, Carbonsäureimide mit Monoaminen, Carbonsäureimide mit Di- oder Polyaminen, die neben der Imidfunktion noch freie Amingruppen aufweisen, oder Diimide, die durch die Umsetzung von Di- oder Polyaminen mit zwei Bernsteinsäurederivaten gebildet werden. Derartige Kraftstoffadditive sind allgemein bekannt und beispielsweise in US-A-4 849 572 beschrieben. Bevorzugt handelt es sich um die Umsetzungsprodukte von Alkyl- oder Alkenyl-substituierten Bernsteinsäuren oder Derivaten davon mit Aminen und besonders bevorzugt um die Umsetzungsprodukte von Polyisobutenyl- substituierten Bernsteinsäuren oder Derivaten davon mit Aminen. Von besonderem Interesse sind hierbei Umsetzungsprodukte mit aliphatischen Polyaminen (Polyalkylen- imine) wie insbesondere Ethylendiamin, Diethylentriamin, Triethylentetramin,Succinic anhydride-derived groupings containing hydroxyl and / or amino and / or amido and / or imido (h) -containing additives are preferably corresponding derivatives of alkyl- or alkenyl-substituted succinic anhydride, and especially the corresponding derivatives of polyisobutenyl succinic anhydride, which Reaction of conventional or highly reactive polyisobutene with M n of preferably 300 to 5000, more preferably from 300 to 3000, more preferably from 500 to 2500, even more preferably from 700 to 2500 and in particular from 800 to 1500, with maleic anhydride thermal pathway in an ene reaction or via the chlorinated polyisobutene are available. The groups having hydroxyl and / or amino and / or amido and / or imido groups are, for example, carboxylic acid groups, acid amides of monoamines, acid amides of diamines or polyamines which, in addition to the amide function, still have free amine groups, succinic acid derivatives with an acid and an amide function, carboximides with monoamines, carboximides with di- or polyamines which, in addition to the imide function, still have free amine groups, or diimides which are formed by reacting di- or polyamines with two succinic acid derivatives. Such fuel additives are well known and are described, for example, in US-A-4,849,572. Preference is given to the reaction products of alkyl- or alkenyl-substituted succinic acids or derivatives thereof with amines and particularly preferably to the reaction products of polyisobutenyl-substituted succinic acids or derivatives thereof with amines. Of particular interest here are reaction products with aliphatic polyamines (polyalkyleneimines), in particular ethylenediamine, diethylenetriamine, triethylenetetramine,
Tetraethylenpentamin, Pentaethylenhexamin und Hexaethylenheptamin. Hierunter besonders bevorzugt sind Diethylentriamin, Triethylentetramin, Tetraethylenpentamin und Pentaethylenhexamin.Tetraethylenepentamine, pentaethylenehexamine and hexaethyleneheptamine. Of these, particular preference is given to diethylenetriamine, triethylenetetramine, tetraethylenepentamine and pentaethylenehexamine.
Durch Mannich-Umsetzung von substituierten Phenolen mit Aldehyden und Mono- oder Polyaminen erzeugte Gruppierungen (i) enthaltende Additive sind vorzugsweise Umsetzungsprodukte von Polyisobuten-substituierten Phenolen mit Formaldehyd und Mono- oder Polyaminen wie Ethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin oder Dimethylaminopropylamin. Die Polyisobutenyl- substituierten Phenole können aus konventionellem oder hochreaktivem Polyisobuten mit Mn von 300 bis 5000 stammen. Derartige "Polyisobuten-Mannichbasen" sind insbesondere in der EP-A-831 141 beschrieben.By Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated groupings (i) containing additives are preferably reaction products of polyisobutene-substituted phenols with formaldehyde and mono- or polyamines such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or dimethylaminopropylamine. The polyisobutenyl substituted phenols may be derived from conventional or highly reactive polyisobutene having Mn from 300 to 5,000. Such "polyisobutene-Mannich bases" are described in particular in EP-A-831 141.
Zur genaueren Definition der einzelnen aufgeführten Kraftstoffadditive wird hier auf die Offenbarungen der oben genannten Schriften des Stands der Technik ausdrücklich Bezug genommen.For a more detailed definition of the individual listed fuel additives is hereby made to the disclosures of the above-mentioned documents of the prior art express reference.
Besonders bevorzugt sind Detergensadditive aus der Gruppe (h). Hierbei handelt es sich vorzugsweise um die Umsetzungsprodukte (v. a. Imide) von Alkyl- oder Alkenyl- substituierten Bernsteinsäureanhydriden, insbesondere von Polyisobutenylbernstein- säureanhydriden, mit Aminen, vor allem mit den o. g. Polyaminen. Es versteht sich von selbst, dass diese Umsetzungsprodukte nicht nur bei Einsatz von substituiertem Bernsteinsäureanhydrid, sondern auch bei Verwendung von substituierter Bernstein- säure oder geeigneten Säurederivaten, wie Bernsteinsäurehalogenide oder -ester, erhältlich sind. Besonders bevorzugte Detergensadditive (h) sind Polyisobutenyl- substituierte Bernsteinsäureimide, speziell die Imide mit aliphatischen Polyaminen. Besonders bevorzugte Polyamine sind dabei Diethylentriamin, Triethylentetramin, Tetraethylenpentamin und Pentaethylenhexamin, wobei Tetraethylenpentamin beson- ders bevorzugt ist. Der Polyisobutenylrest besitzt ein zahlenmittleres Molekulargewicht Mn von vorzugsweise 300 bis 5000, z. B. von 300 bis 5000, besonders bevorzugt von 300 bis 3000, z. B. von 500 bis 3000, stärker bevorzugt von 500 bis 2500, noch stärker bevorzugt von 700 bis 2500 und insbesondere 800 bis 1500, z. B. von etwa 1000.Particularly preferred are detergent additives from group (h). These are preferably the reaction products (especially imides) of alkyl- or alkenyl-substituted succinic anhydrides, in particular of polyisobutenylsuccinic anhydrides, with amines, especially with the abovementioned polyamines. It goes without saying that these reaction products are obtainable not only when substituted succinic anhydride is used, but also when substituted succinic acid or suitable acid derivatives, such as succinic acid halides or esters, are used. Particularly preferred detergent additives (h) are polyisobutenyl-substituted succinimides, especially the imides with aliphatic polyamines. Particularly preferred polyamines are diethylenetriamine, triethylenetetramine, tetraethylenepentamine and pentaethylenehexamine, with tetraethylenepentamine being particularly preferred. The polyisobutenyl radical has a number average molecular weight M n of preferably 300 to 5000, z. B. from 300 to 5000, more preferably from 300 to 3000, z. From 500 to 3000, more preferably from 500 to 2500, even more preferably from 700 to 2500, and especially from 800 to 1500, e.g. B. of about 1000.
Es versteht sich von selbst, dass die Detergensadditive allein oder in Kombination mit wenigstens einem der vorstehend genannten Detergensadditive eingesetzt werden können. Bevorzugt wird das Detergensadditiv (h) jedoch allein oder als Gemisch verschiedener Detergensadditive (h) eingesetzt.It goes without saying that the detergent additives can be used alone or in combination with at least one of the aforementioned detergent additives. Preferably, however, the detergent additive (h) is used alone or as a mixture of various detergent additives (h).
Erfindungsgemäß wird das Detergensadditiv in Kombination mit wenigstens einem Trägeröl verwendet.According to the invention, the detergent additive is used in combination with at least one carrier oil.
Trägerölecarrier oils
Die Trägeröle können mineralischer oder synthetischer Natur sein.The carrier oils may be mineral or synthetic in nature.
Geeignete mineralische Trägeröle sind bei der Erdölverarbeitung anfallende Fraktionen, wie Brightstock oder Grundöle mit Viskositäten wie beispielsweise aus der Klasse SN 500 - 2000; aber auch aromatische Kohlenwasserstoffe, paraffinische Kohlenwas- serstoffe und Alkoxyalkanole. Brauchbar ist ebenfalls eine als "hydrocrack oil" bekannte und bei der Raffination von Mineralöl anfallende Fraktion (Vakuumdestillatschnitt mit einem Siedebereich von etwa 360 bis 500 0C, erhältlich aus unter Hochdruck kataly- tisch hydriertem und isomerisiertem sowie entparaffiniertem natürlichen Mineralöl). Ebenfalls geeignet sind Mischungen oben genannter mineralischer Trägeröle.Suitable mineral carrier oils are fractions obtained in petroleum processing, such as bright stock or base oils with viscosities such as from class SN 500-2000; but also aromatic hydrocarbons, paraffinic hydrocarbons and alkoxyalkanols. Is also useful is known as a "hydrocracking oil" and obtained in the refining of mineral oil fraction (vacuum distillate cut having a boiling range of about 360-500 0 C, obtainable from at high pressure catalytically hydrogenated and isomerized and also deparaffinized natural mineral oil). Also suitable are mixtures of the abovementioned mineral carrier oils.
Beispiele für erfindungsgemäß verwendbare synthetische Trägeröle sind ausgewählt unter: Polyolefinen (Polyalphaolefine oder Polyinternalolefine), (Poly)estern, (PoIy)- alkoxylaten, Polyethern, aliphatischen Polyetheraminen, alkylphenolgestarteten PoIy- ethern, alkylphenolgestarteten Polyetheraminen und Carbonsäureester langkettiger Alkanole.Examples of synthetic carrier oils which can be used according to the invention are selected from polyolefins (polyalphaolefins or polyinternalolefins), (poly) esters, (poly) alkoxylates, polyethers, aliphatic polyetheramines, alkylphenol-initiated polyethers, alkylphenol-initiated polyetheramines and carboxylic esters of long-chain alkanols.
Beispiele für geeignete Polyolefine sind Olefinpolymerisate mit Mn von 400 bis 1800, vor allem auf Polybuten- oder Polyisobuten-Basis (hydriert oder nicht hydriert).Examples of suitable polyolefins are olefin polymers having M n from 400 to 1800, especially based on polybutene or polyisobutene (hydrogenated or non-hydrogenated).
Beispiele für geeignete Polyether oder Polyetheramine sind vorzugsweise Polyoxy- C2-C4-alkylengruppierungen enthaltende Verbindungen, welche durch Umsetzung von C2-C6o-Alkanolen, Cβ-Cso-Alkandiolen, Mono- oder Di-C2-C3o-alkylaminen, Ci-C3o-Alkyl- cyclohexanolen oder Ci-C3o-Alkylphenolen mit 1 bis 30 mol Ethylenoxid und/ oder Pro- pylenoxid und/oder Butylenoxid pro Hydroxylgruppe oder Aminogruppe und, im Falle der Polyetheramine, durch anschließende reduktive Aminierung mit Ammoniak, Mono- aminen oder Polyaminen erhältlich sind. Derartige Produkte werden insbesondere in EP-A-310 875, EP-A-356 725, EP-A-700 985 und US-A-4,877,416 beschrieben. Beispielsweise können als Polyetheramine Poly-C2-C6-Alkylenoxidamine oder funktionelle Derivate davon verwendet werden. Typische Beispiele hierfür sind Tridecanol- oder Isotridecanolbutoxylate, Isononylphenolbutoxylate sowie Polyisobutenolbutoxylate und -propoxylate sowie die entsprechenden Umsetzungsprodukte mit Ammoniak.Examples of suitable polyethers or polyetheramines are preferably compounds containing polyoxy-C 2 -C 4 -alkylene groups, which are prepared by reacting C 2 -C 6 -alkanols, C 6 -C 50 -alkanediols, mono- or di-C 2 -C 30 -alkylamines, C 1 -C 30 -alkyl - Cyclohexanolen or Ci-C3o-Alkylphenolen with 1 to 30 mol of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyether amines, by subsequent reductive amination with ammonia, mono amines or polyamines are available. Such products are described in particular in EP-A-310 875, EP-A-356 725, EP-A-700 985 and US-A-4,877,416. For example, as polyetheramines, poly-C 2 -C 6 -alkylene oxide amines or functional derivatives thereof can be used. Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and Polyisobutenolbutoxylate and propoxylates and the corresponding reaction products with ammonia.
Beispiele für Carbonsäureester langkettiger Alkanole sind insbesondere Ester aus Mo- no-, Di- oder Tricarbonsäuren mit langkettigen Alkanolen oder Polyolen, wie sie insbesondere in der DE-A-38 38 918 beschrieben sind. Als Mono-, Di- oder Tricarbonsäuren können aliphatische oder aromatische Säuren eingesetzt werden, als Esteralkohole bzw. -polyole eignen sich vor allem langkettige Vertreter mit beispielsweise 6 bis 24 C-Atomen. Typische Vertreter der Ester sind Adipate, Phthalate, iso-Phthalate, Terephthalate und Trimellitate des Isooctanols, Isononanols, Isodecanols und des Isotridecanols, wie z. B. Di-(n- oder lsotridecyl)phthalat. Weitere geeignete Trägerölsysteme sind beispielsweise beschrieben in DE-A-38 26 608, DE-A-41 42 241 , DE-A-43 09 074, EP-A-O 452 328 und EP-A-O 548 617, worauf hiermit ausdrücklich Bezug genommen wird.Examples of carboxylic acid esters of long-chain alkanols are in particular esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, as described in particular in DE-A-38 38 918. As mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms. Typical representatives of the esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of isooctanol, isononanol, isodecanol and Isotridecanols, such as. B. di- (n- or isotridecyl) phthalate. Further suitable carrier oil systems are described, for example, in DE-A-38 26 608, DE-A-41 42 241, DE-A-43 09 074, EP-AO 452 328 and EP-AO 548 617, to which reference is hereby expressly made.
Beispiele für besonders geeignete synthetische Trägeröle sind alkoholgestartete PoIy- ether mit etwa 5 bis 35, vorzugsweise etwa 5 bis 30, besonders bevorzugt 10 bis 30 und insbesondere 15 bis 30 Cs-Cβ-Alkylenoxideinheiten, wie z. B. Propylenoxid-, n-Butylenoxid- und Isobutylenoxid-Einheiten, oder Gemischen davon, pro Alkoholmolekül. Nichtlimitierende Beispiele für geeignete Starteralkohole sind langkettige Alkanole oder mit langkettigem Alkyl-substituierte Phenole, wobei der langkettige Alkylrest insbesondere für einen geradkettigen oder verzweigten Cβ-ds-AlkvIrest steht. Als bevorzugte Beispiele sind zu nennen Tridecanol und Nonylphenol. Besonders bevorzugte alkoholgestartete Polyether sind die Umsetzungsprodukte (Polyveretherungsprodukte) von einwertigen aliphatischen Cβ-ds-Alkoholen mit Cs-Cβ-Alkylenoxiden. Beispiele für einwertige aliphatische Cβ-C-is-Alkohole sind Hexanol, Heptanol, Octanol,Examples of particularly suitable synthetic carrier oils are alcohol-started polyethers having from about 5 to 35, preferably about 5 to 30, particularly preferably 10 to 30 and in particular 15 to 30 Cs-Cβ-alkylene oxide units, such as. Propylene oxide, n-butylene oxide and isobutylene oxide units, or mixtures thereof, per alcohol molecule. Nonlimiting examples of suitable starter alcohols are long-chain alkanols or long-chain alkyl-substituted phenols, where the long-chain alkyl radical is in particular a straight-chain or branched Cβ-ds-AlkvIrest. Preferred examples are tridecanol and nonylphenol. Particularly preferred alcohol-started polyethers are the reaction products (polyetherification products) of monohydric aliphatic Cβ-ds alcohols with Cs-Cβ-alkylene oxides. Examples of monohydric aliphatic Cβ-C-is alcohols are hexanol, heptanol, octanol,
2-Ethylhexanol, Nonylalkohol, Decanol, 3-Propylheptanol, Undecanol, Dodecanol, Tridecanol, Tetradecanol, Pentadecanol, Hexadecanol, Octadecanol und deren Konstitu- tions-/Stellungsisomere. Die Alkohole können sowohl in Form der reinen Isomere als auch in Form technischer Gemische eingesetzt werden. Ein besonders bevorzugter Alkohol ist Tridecanol. Beispiele für Cs-Cβ-Alkylenoxide sind Propylenoxid, wie2-ethylhexanol, nonyl alcohol, decanol, 3-propylheptanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, hexadecanol, octadecanol and their constitution / position isomers. The alcohols can be used both in the form of pure isomers and in the form of technical mixtures. A particularly preferred alcohol is tridecanol. Examples of Cs-Cβ-alkylene oxides are propylene oxide, such as
1 ,2-Propylenoxid, Butylenoxid, wie 1 ,2-Butylenoxid, 2,3-Butylenoxid, Isobutylenoxid oder Tetrahydrofuran, Pentylenoxid und Hexylenoxid. Besonders bevorzugt sind hierunter C3-C4-Alkylenoxide, d. h. Propylenoxid, wie 1 ,2-Propylenoxid, und Butylenoxid, wie 1 ,2-Butylenoxid, 2,3-Butylenoxid und Isobutylenoxid. Speziell verwendet man Buty- lenoxid.1, 2-propylene oxide, butylene oxide, such as 1, 2-butylene oxide, 2,3-butylene oxide, isobutylene oxide or tetrahydrofuran, pentylene oxide and hexylene oxide. Particularly preferred among these are C3-C4 alkylene oxides, d. H. Propylene oxide, such as 1, 2-propylene oxide, and butylene oxide, such as 1, 2-butylene oxide, 2,3-butylene oxide and isobutylene oxide. In particular, butylene oxide is used.
Weitere geeignete synthetische Trägeröle sind alkoxylierte Alkylphenole, wie sie in der DE-A-10 102 913.6 beschrieben sind.Further suitable synthetic carrier oils are alkoxylated alkylphenols, as described in DE-A-10 102 913.6.
Bevorzugte Trägeröle sind synthetische Trägeröle, wobei die zuvor beschriebenen alkoholgestarteten Polyether besonders bevorzugt sind.Preferred carrier oils are synthetic carrier oils, the alcohol-initiated polyethers described above being particularly preferred.
Die erfindungsgemäße Verwendung des wenigstens einen Detergensadditivs in Kombination mit dem wenigstens einen Trägeröl zur Verringerung Kraftstoffverbrauchs von direkteinspritzenden Dieselmotoren erfolgt vorzugsweise dadurch, dass man den Motor mit einem Dieselkraftstoff betreibt, der das wenigstens eine Detergensadditiv und das wenigstens eine Trägeröl enthält, d. h. das wenigstens eine Detergensadditiv und das wenigstens eine Trägeröl wird dem Einspritzsystem mit dem Dieselkraftstoff zugeführt. Das wenigstens eine Detergensadditiv und das wenigstens eine Trägeröl können als Gemisch oder getrennt dem Dieselöl zugeführt werden.The use according to the invention of the at least one detergent additive in combination with the at least one direct fuel diesel engine fuel oil is preferably accomplished by operating the engine with a diesel fuel containing the at least one detergent additive and the at least one carrier oil, ie the at least one detergent additive and the at least one carrier oil is supplied to the injection system with the diesel fuel. The at least one detergent additive and the at least one carrier oil may be supplied as a mixture or separately to the diesel oil.
Dem Dieselkraftstoff wird das Detergensadditiv bzw. das Gemisch verschiedener De- tergensadditive in einer Gesamtmenge von vorzugsweise 10 bis 2000 Gew.-ppm, besonders bevorzugt von 20 bis 1000 Gew.-ppm, stärker bevorzugt von 50 bis 500 Gew.- ppm und insbesondere von 50 bis 200 Gew.-ppm, z. B. von 70 bis 150 Gew.-ppm, zugegeben.To the diesel fuel is added the detergent additive or the mixture of various detergent additives in a total amount of preferably 10 to 2000 ppm by weight, more preferably from 20 to 1000 ppm by weight, more preferably from 50 to 500 ppm by weight, and in particular from 50 to 200 ppm by weight, z. B. from 70 to 150 ppm by weight added.
Das Trägeröl bzw. das Gemisch verschiedener Trägeröle wird dem Dieselkraftstoff in einer Menge von vorzugsweise 1 bis 1000 Gew.-ppm, besonders bevorzugt von 10 bis 500 Gew.-ppm, stärker bevorzugt von 20 bis 150 Gew.-ppm und insbesondere von 50 bis 150 Gew.-ppm, z. B. 50 bis 100 Gew.-ppm, zugesetzt.The carrier oil or the mixture of different carrier oils is added to the diesel fuel in an amount of preferably 1 to 1000 ppm by weight, more preferably from 10 to 500 ppm by weight, more preferably from 20 to 150 ppm by weight and especially from 50 to 150 ppm by weight, z. B. 50 to 100 ppm by weight added.
Außerdem kann der Dieselkraftstoff weitere übliche Coadditive enthalten, wie Kaltfließ- verbesserer, Korrosionsinhibitoren, Demulgatoren, Dehazer, Antischaummittel, Cetan- zahlverbesserer, Verbrennungsverbesserer, Antioxidantien oder Stabilisatoren, Antista- tika, Metallocene, Metalldeaktivatoren, Farbstoffe, Lösungsmittel und dergleichen. Es wird davon ausgegangen, dass die Verwendung dieser Additive im Wesentlichen kei- nen Einfluss auf die Verringerung des Partikelausstoßes hat.In addition, the diesel fuel may contain other conventional co-additives, such as cold flow improvers, corrosion inhibitors, demulsifiers, dehazers, defoamers, cetane number improvers, combustion improvers, antioxidants or stabilizers, antistatics, metallocenes, metal deactivators, dyes, solvents, and the like. It is believed that the use of these additives has essentially no effect on the reduction of particulate emissions.
Geeignete Kaltfließverbesserer sind z. B. Copolymere von Ethylen mit wenigstens einem weiteren ethylenisch ungesättigten Monomer, z. B. Ethylen/Vinylacetat-Copoly- mere.Suitable cold flow improvers are z. B. copolymers of ethylene with at least one other ethylenically unsaturated monomer, e.g. B. ethylene / vinyl acetate copolymers.
Geeignete Korrosionsinhibitoren sind z. B. Bernsteinsäureester, vor allem mit Polyolen, Fettsäurederivate, z. B. Ölsäureester, oligomerisierte Fettsäuren, substituierte Ethanol- amine und Produkte, die unter dem Handelsnamen RC 4801 (Rhein Chemie Mannheim, Deutschland) oder HiTEC 536 (Ethyl Corporation) vertrieben werden.Suitable corrosion inhibitors are z. As succinic acid esters, especially with polyols, fatty acid derivatives, eg. For example, oleic acid esters, oligomerized fatty acids, substituted ethanolamines and products sold under the trade name RC 4801 (Rhein Chemie Mannheim, Germany) or HiTEC 536 (Ethyl Corporation).
Geeignete Demulgatoren sind z. B. die Alkali- oder Erdalkalisalze von Alkyl- substituierten Phenol- und Naphthalinsulfonaten und die Alkali- oder Erdalkalisalze von Fettsäuren, außerdem neutrale Verbindungen, wie Alkoholalkoxylate, z. B. Alkohol- ethoxylate, Phenolalkoxylate, z. B. tert-Butylphenolethoxylat oder tert-Pentylphenol- ethoxylat, Fettsäuren, Alkylphenole, Kondensationsprodunkte von Ethylenoxid (EO) und Propylenoxid (PO), z. B. auch in Form von EO/PO-Blockcopolymeren, Polyethy- lenimine oder auch Polysiloxane. Geeignete Dehazer sind z. B. alkoxylierte Phenol-Formaldehyd-Kondensate, wie beispielsweise die unter dem Handelsnamen erhältlichen Produkte NALCO 7D07 (Nalco) und TOLAD 2683 (Petrolite).Suitable demulsifiers are z. As the alkali or alkaline earth metal salts of alkyl-substituted phenol and naphthalenesulfonates and the alkali or alkaline earth metal salts of fatty acids, also neutral compounds such as alcohol alkoxylates, eg. B. alcohol ethoxylates, phenol alkoxylates, eg. As tert-butylphenol ethoxylate or tert-pentylphenol ethoxylate, fatty acids, alkylphenols, condensation of ethylene oxide (EO) and propylene oxide (PO), z. B. in the form of EO / PO block copolymers, polyethylene lenimine or polysiloxanes. Suitable dehazers are z. Example, alkoxylated phenol-formaldehyde condensates, such as the available under the trade name NALCO 7D07 products (Nalco) and TOLAD 2683 (Petrolite).
Geeignete Antischaummittel sind z. B. Polyether-modifizierte Polysiloxane, wie beispielsweise die unter dem Handelsnamen erhältlichen ProdukteTEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) und RHODOSIL (Rhone Poulenc).Suitable antifoams are for. Polyether-modified polysiloxanes, such as TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc), available under the tradename.
Geeignete Cetanzahlverbesserer sind z. B. aliphatische Nitrate, wie 2-Ethylhexylnitrat und Cyclohexylnitrat, und Peroxide, wie Di-tert-butylperoxid.Suitable Cetanzahlverbesserer are z. Aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate, and peroxides such as di-tert-butyl peroxide.
Geeignete Antioxidantien sind z. B. substituierte Phenole, wie 2,6-Di-tert-butylphenol und ,6-Di-tert-butyl-3-methylphenol, und Phenylendiamine, wie N,N'-Di-sec-butyl-p- phenylendiamin.Suitable antioxidants are, for. As substituted phenols, such as 2,6-di-tert-butylphenol and, 6-di-tert-butyl-3-methylphenol, and phenylenediamines, such as N, N'-di-sec-butyl-p-phenylenediamine.
Geeignete Metalldeaktivatoren sind z. B. Salicylsäurederivate, wie N,N'-Disalicyliden- 1 ,2-propandiamin.Suitable metal deactivators are, for. B. salicylic acid derivatives such as N, N'-disalicylidene-1, 2-propanediamine.
Geeignete Lösungsmittel sind z. B. unpolare organische Lösungsmittel, wie aromati- sehe und aliphatische Kohlenwasserstoffe, beispielsweise Toluol, die XyIoIe, "White spirit" und Produkte, die unter dem Handelsnamen SHELLSOL (Royal Dutch/Shell Group) und EXXSOL (ExxonMobil) vertrieben werden, und polare organische Lösungsmittel, beispielsweise Alkohole, wie 2-Ethylhexanol, Decanol und Isotridecanol.Suitable solvents are, for. For example, non-polar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, the XyIoIe, "White spirit" and products sold under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), and polar organic Solvents, for example alcohols, such as 2-ethylhexanol, decanol and isotridecanol.
Bevorzugte Coadditive sind Demulgatoren, Dehazer, Antischaummittel, Cetanzahlverbesserer, Antioxidantien, Metalldeaktivatoren, Korrosionsinhibitoren und Lösungsmittel.Preferred co-additives are demulsifiers, dehazers, defoamers, cetane improvers, antioxidants, metal deactivators, corrosion inhibitors and solvents.
Diese üblichen Coadditive werden, wenn gewünscht, in hierfür üblichen Mengen zugesetzt.These conventional co-additives are added, if desired, in customary amounts.
DieselkraftstoffeDiesel fuels
Bei den Dieselkraftstoffen handelt es sich beispielsweise um Erdölraffinate, die üblicherweise einen Siedebereich von 100 bis 400 0C haben. Dies sind meist Destillate mit einem 95%-Punkt bis zu 360 0C oder auch darüber hinaus. Dies können aber auch so genannte "Ultra Low Sulfur Diesel" oder "City Diesel" sein, gekennzeichnet durch einen 95%-Punkt von beispielsweise maximal 345 0C und einem Schwefelgehalt von maximal 0,005 Gew.-% oder durch einen 95%-Punkt von beispielsweise 285 0C und einem Schwefelgehalt von maximal 0,001 Gew.-%. Neben den durch Raffination erhältlichen Dieselkraftstoffen sind solche, die durch Kohlevergasung oder Gasverflüssigung ("gas to liquid" (GTL) Kraftstoffe) erhältlich sind, geeignet. Geeignet sind auch Mischungen der vorstehend genannten Dieselkraftstoffe mit regenerativen Kraftstoffen, wie Biodiesel oder Bioethanol.The diesel fuels are, for example, petroleum raffinates, which usually have a boiling range of 100 to 400 ° C. These are mostly distillates with a 95% point up to 360 0 C or even beyond. However, these may also be so-called "ultra low sulfur diesel" or "city diesel", characterized by a 95% point of, for example, a maximum of 345 0 C and a maximum sulfur content of 0.005 wt .-% or by a 95% point of for example, 285 0 C and a maximum sulfur content of 0.001 wt .-%. In addition to those available through refining Diesel fuels are those obtainable by coal gasification or gas liquefaction ("gas to liquid" (GTL) fuels). Also suitable are mixtures of the abovementioned diesel fuels with regenerative fuels, such as biodiesel or bioethanol.
Besonders bevorzugt handelt es sich bei den Dieselkraftstoffen um solche mit niedrigem Schwefelgehalt, das heißt mit einem Schwefelgehalt von weniger als 0,05 Gew.- %, vorzugsweise von weniger als 0,02 Gew.-%, insbesondere von weniger als 0,005 Gew.-% und speziell von weniger als 0,001 Gew.-% Schwefel.The diesel fuels are particularly preferably those with a low sulfur content, ie with a sulfur content of less than 0.05% by weight, preferably less than 0.02% by weight, in particular less than 0.005% by weight. % and especially less than 0.001% by weight of sulfur.
Die Angaben zu Molekulargewichten Mn und Mw beziehen sich auf Werte, wie sie mittels Gelpermeationschromatographie (Polyisobutenstandards) erhalten werden.The data on molecular weights M n and M w refer to values as obtained by gel permeation chromatography (polyisobutene standards).
Durch die erfindungsgemäße Verwendung von Detergensadditiven in Kombination mit Trägerölen wird erreicht, dass der Kraftstoffverbrauch von direkteinspritzenden Dieselmotoren dauerhaft, d. h. sowohl ab Werk als auch noch nach einer längeren Laufzeit des Motors, beispielsweise nach 100.000 km, niedriger ist als bei entsprechenden Motoren, die mit dem ansonsten gleichen Dieselkraftstoff betrieben werden, der jedoch die erfindungsgemäße Kombination aus Detergensadditiv und Trägeröl nicht enthält.The inventive use of detergent additives in combination with carrier oils ensures that the fuel consumption of direct-injection diesel engines is permanently, d. H. both at the factory and even after a longer running time of the engine, for example, after 100,000 km, is lower than that of corresponding engines, which are operated with the otherwise same diesel fuel, but does not contain the inventive combination of detergent additive and carrier oil.
Beispielexample
In einem Motor mit einem Common-Rail-Einspritzsystem (DC OM646 DE22LA, 2.2 I, 4 Zylinder) wurde der Kraftstoffverbrauch bei verschiedenen Drehzahlen und Lasten be- stimmt (spezifischer Kraftstoffverbrauch, "BSFC" brake specific fuel consumption). Als Kraftstoff wurde ein Dieselkraftstoff gemäß EN 590 verwendet, der mit 100 ppm Kero- com® PIBSI (ein Detergens-Additiv der BASF SE, der ein Polyisobutenylbernsteinsäu- reimid enthält) und 100 ppm eines Trägeröls (Kerocom® 3364; Polyether aus Trideca- nol mit Butylenoxid; BASF SE) additiviert war.In an engine with a common-rail injection system (DC OM646 DE22LA, 2.2 I, 4 cylinders) fuel consumption was determined at different speeds and loads (specific fuel consumption, "BSFC" brake specific fuel consumption). The fuel used was a diesel fuel in accordance with EN 590, containing 100 ppm Kerocom® PIBSI (a detergent additive from BASF SE containing a polyisobutenylsuccinic imide) and 100 ppm of a carrier oil (Kerocom® 3364; polyether from tridecanol with butylene oxide; BASF SE).
Der Kraftstoffverbrauch wurde über einen Lastbereich von 20 Nm bis 320 Nm und bei Drehzahlen von 1500 bis 2000 Umdrehungen pro Minute gemittelt bestimmt. Es wurde eine durchschnittliche Kraftstoffe rsparnis von 1 ,3 % ermittelt.The fuel consumption was determined over a load range of 20 Nm to 320 Nm and averaged at speeds of 1500 to 2000 revolutions per minute. An average fuel saving of 1.3% was calculated.
Der gleiche Versuch, bei dem der Kraftstoff jedoch nur mit dem Detergensadditiv (d. h. nicht mit dem Trägeröl) additiviert worden war, führte zu einer durchschnittlichen Kraftstoffersparnis von lediglich 0,3 %. However, the same experiment in which the fuel was only additized with the detergent additive (i.e., not with the carrier oil) resulted in an average fuel economy of only 0.3%.
Claims
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| BE1023617B1 (en) * | 2010-11-03 | 2017-05-17 | Afton Chemical Corporation | ADDITIVE FOR DIESEL FUEL |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1023617B1 (en) * | 2010-11-03 | 2017-05-17 | Afton Chemical Corporation | ADDITIVE FOR DIESEL FUEL |
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