WO2009114369A1 - Package for granular compositions - Google Patents
Package for granular compositions Download PDFInfo
- Publication number
- WO2009114369A1 WO2009114369A1 PCT/US2009/036105 US2009036105W WO2009114369A1 WO 2009114369 A1 WO2009114369 A1 WO 2009114369A1 US 2009036105 W US2009036105 W US 2009036105W WO 2009114369 A1 WO2009114369 A1 WO 2009114369A1
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- WO
- WIPO (PCT)
- Prior art keywords
- closure
- line
- package
- vent
- sealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/01—Ventilation or drainage of bags
Definitions
- Bags are used to contain a wide variety of consumer products, including granular or powder compositions such as laundry detergents.
- these bags are made of thermoplastic film materials such as polyethylene and/or polypropylene.
- These bags can be formed from a single sheet which can be rolled into tube shape or folded into a rectangular folded bag. The side edges of the sheet are then sealed to form a spine. Further, the lower end or opening of the tube is sealed to allow product to be deposited within. Following filling, the upper opening is similarly sealed. Typical sealing can be done by applying heat or adhesives.
- these bags must be flexible and capable of venting air during stacking on a pallet during packaging or shipping.
- an undesirable side effect known as product sifting can occur, wherein product escapes from any air venting system introduce into the bag.
- This escaped product can settle upon the exterior of the package or on warehouse or store shelves.
- the dust causes the package to appear dirty and/or greasy and undesirable.
- product can actually leak out of the bag during vibration and/or handling.
- One type of bag designed for packaging of granular compositions includes the use of apertures formed in body of the bag, such as pinholes. Although these apertures allow for venting of air, they are susceptible to allowing excessive moisture or liquid water to enter the bag causing problems such as product caking and deterioration. Further, the apertures must be relatively small to reduce the amount of product sifting. The problem with smaller apertures is that they tend to become blocked or clogged by the product more easily, thereby reducing the air venting capabilities. Examples of these types of bags are provided in EP 00990592 Al to Duquet et al. and U.S. Patent No. 4,672,684 to Barnes et al.
- One aspect of the present invention provides for a package comprising an inner volume, said package comprising a baffled venting closure system, said baffled venting closure system comprising: a first closure-line; a second closure-line; and an air flow passage bordered by said first closure-line and said second closure-line, wherein said first closure- line comprising at least one first closure-line vent providing gaseous communication between the air flow passage and the environment external to said package, wherein said second closure- line comprising at least one second closure-line vent providing gaseous communication between the air flow passage and inner volume of said package, and wherein said second closure-line comprises at least one wall segment, wherein said at least one wall segment parapets said second closure-line from said second closure-line vent in an orientation towards said first closure-line.
- Another aspect of the present invention provides for a method of packaging a granular composition
- a method of packaging a granular composition comprising: depositing a volume of granular composition into a package comprising at least one opening; and seal said at least one opening with a baffled venting closure system, said baffled venting closure system comprising: a first closure-line; a second closure- line; and an air flow passage bordered by said first closure-line and said second closure-line, wherein said first closure-line comprising at least one first closure-line vent providing gaseous communication between the air flow passage and the environment external to said package, wherein said second closure-line comprising at least one second closure-line vent providing gaseous communication between the air flow passage and inner volume of said package, and wherein said second closure-line comprises at least one wall segment, wherein said at least one wall segment parapets said second closure-line from said second closure-line vent in an orientation towards said first closure-line.
- a sealing jaw comprising a sealing arm and a receiving arm, said sealing arm comprising a plurality of profiled sealing parts, said profiled sealing parts aligned at least in two lines; and said receiving arm comprising a plurality of profiled receiving parts, said receiving arm receiving the sealing arm, wherein the plurality of profiled sealing parts are aligned in a first sealing line and a second sealing line and the plurality of profiled receiving parts are aligned in a first receiving line and a second receiving line, wherein said profiled sealing parts aligned in the second sealing line comprise at least one sealing projection wherein said sealing projection faces toward said first sealing line and said profiled receiving parts aligned in the second receiving line comprise at least one receiving projection wherein said receiving projection faces toward said first receiving line.
- FIG. 1 shows a frontal view of one embodiment in accordance with the present invention.
- FIG. 2 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 3 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 4 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 5 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 6 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 7 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 8 shows a frontal view of a package in accordance with at another embodiment in accordance with the present invention.
- FIG. 9 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 10 shows a frontal view of a package in accordance with at least one embodiment in accordance with the present invention.
- FIG. 11 shows a rear view of a package in accordance with at another embodiment in accordance with the present invention.
- FIG. 12 shows a frontal view of a package suitable for use with at least one embodiment of the present invention.
- FIG. 13 shows a frontal view of a package suitable for use with at least one embodiment of the present invention.
- FIG. 14 shows a chart in logarithmic scale comparing product sifting between a package having pinholes and a package in accordance with one embodiment of the present invention.
- FIG. 15 shows a chart comparing product sifting between a package in accordance with one embodiment of the present invention and packages having seal systems without wall segments with varying distances between closure-lines.
- FIG.16 shows a front view of a sealing arm to make a venting seal package and
- FIG. 17 shows a front view of a receiving arm to make a venting seal package together with the sealing arm of FIG.16.
- the present invention comprises a package for storing granular or powdered compositions capable of providing sufficient air venting capabilities meanwhile controlling product sifting occurrence. It has importantly been found that the packages in accordance with the present invention provides for sufficient air venting capabilities to allow any excess air to escape at a sufficient rate to allow for the package to sufficiently deflate after being filled with product. It has further been found that the package in accordance with the present invention controls the occurrence of undesired product sifting while achieving the sufficient air venting capabilities. Without intending to be bound by theory, it is believed that as air venting capabilities increase, product sifting occurrences also increase because the increase ability to vent air tends to allow increased product to escape. It has further been found that the present invention is capable of providing the sufficient air venting capabilities while controlling product sifting occurrences. Definitions:
- the "end" of the package can be any discrete interface between two portions of the flexible sheet which need to be conjoined to form the package in a closed orientation.
- the spine where the flexible sheet is rolled onto itself, the upper opening and the lower opening.
- “parapet” means the positioning of a wall or side wall at the edge or near the edge of a generally flat structure. For example, where a side wall parapets a walkway, the side wall extends perpendicularly upwards away from the plane of the walkway.
- “parapeting” means the wall segment is either at the edge of the closure- line segment, or within about 25% of the closure- line segment length.
- closure- line means a generally straight line composed of one or more line segments which stretches across the width or length of said end of the package of the present invention.
- the closure-line can be a straight line or a curved line.
- the closure-line can extend for the entire width or length of the package or terminate with within a set distance from the edge of the package, i.e. forming a vent.
- Suitable closure-lines include one or more segments wherein the segments can be separated by interruptions, herein called vents.
- thermoplastic means any polymeric material that will repeatedly soften when contacted with heat and harden when cooled which can be extruded, casted or otherwise formed into a film or sheet material.
- the package of the present invention comprises an inner volume suitable for storing a product comprising a granular or powder component, said package further comprising at least one end comprising a baffled venting closure system which allows for suitable air venting while minimizing any product which may escape during venting.
- the package has an upper end and a lower end, wherein at least one of said upper and said lower ends comprises a baffled venting closure system.
- the upper end comprises an upper end baffled venting closure system and the lower end of the package comprise a lower end baffled venting closure system, wherein each of baffled venting closure systems have the same seal pattern or have different seal patterns in accordance with the present invention.
- the package comprises four baffled venting closure systems, along the upper end of the package, the lower end of the package, and along the two sides of the package. These baffled venting closure systems can intersect or terminate prior to intersecting.
- the package comprises a single baffled venting closure system formed about the entire perimeter of the package.
- the package forms a tubular body. In a tubular body formation, the sheeted material is curled or folded onto itself so that the side edges of the bag can be sealed together to form a spine.
- the spine is sealed by heat or an adhesive.
- the spine is sealed for the entire height of the package such that there are no interruptions in the closure-line.
- at least a portion of the spine of the tubular body is sealed with a baffled venting closure system.
- the tubular body has a cylindrical shape, a triangular shape, or a rectangular shape.
- the tubular body has a cylindrical shape, a triangular shape, or a rectangular shape.
- the upper end of the package can comprise a baffled venting closure system and the lower end can be folded into a flat bottom.
- the horizontal cross sectional shape of the package will change based on the location of the cross section along the package due in part to the flexible nature of the package and the desired package shape.
- the package is formed from a single sheet of said flexible material, wherein the sheet is folded upon itself (i.e. in half).
- the sheet is folded upon itself (i.e. in half).
- at least a portion of the periphery of the sheet can be sealed upon itself with one or more baffled venting closure systems in accordance with the present invention.
- the package can also be made from two or more separate sheets of said flexible sheet. The sheets can be joined by a baffled venting closure system or any conventional bonding or sealing method known in the art.
- package forms a pillow-shaped bag.
- the package forms a gusseted bag, wherein the gussets can be present on the sides of the package and/or at the bottom of the package.
- the package forms a side gusseted bag with a lower end which can be sealed with a completely sealed line or a baffled venting closure system or folded to form a rectangular base.
- suitable forms for the package are provided in U.S. Patent No. 3,438,567 to Bell.
- the package is formed from a flexible sheet which can be any flexible sheet material conventionally used for packaging granular or powder compositions.
- the flexible sheet comprises one or more layers, said layers comprising: a thermoplastic film, a thermoplastic coating, a foil or aluminum substrate, a paper or cellulose substrate, and mixtures thereof.
- the flexible sheet comprises a thermoplastic film layer and a foil or aluminum substrate layer.
- the foil or aluminum substrate layer can be layered or laminated on the inner face of the package and the thermoplastic film can form the outer face of the package.
- the flexible sheet comprises a thickness of from about 10 microns to about 400 microns, alternatively from about 20 microns to about 200 microns, alternatively from about 38 microns to about 150 microns.
- Suitable materials for use for the thermoplastic film comprises a film forming polymers having a melting point above about 90 0 C to about 300 0 C, alternatively from about 100 0 C to about 150 0 C. Further, suitable film forming polymers for use with the present invention comprise a glass transition temperature from about 85 0 C to about 300 0 C, alternatively from about 100 0 C to about 150 0 C.
- the thermoplastic film comprises a film forming polymer material.
- suitable thermoplastic materials include the polyethylene, polypropylene, polybutadiene, polystyrene, polyethylene terephthalate, polyamides, polyesters, polyvinylchloride derivatives or co-polymers thereof, and mixtures thereof.
- the thermoplastic film comprises polyethylene, high density polyethylene, low density polyethylene, linear low density polyethylene, ethylene- vinyl acetate, 1,2 poly butadiene, and mixtures thereof.
- the thermoplastic film is mono-extruded or co-extruded.
- the thermoplastic film comprises one or more layers or coatings of thermoplastic film material which are laminated together.
- the thermoplastic film is a non-soluble film.
- non-soluble means that the thermoplastic film does not dissolve or disintegrated when in contact with moisture from the laundered fabrics in the automatic drying process or when in contact with the aqueous wash and or rinse bath of the automatic washing process.
- the thermoplastic film is made of a water soluble film forming material. Suitable water soluble film forming materials include polyvinyl alcohols such as those described in U.S. Patent Publ. No. 2007/0259170 to Brown et al, ⁇ H 73 - 88. The use of water soluble film is particularly useful where the package is used to provide a unit dose of the granular composition into an aqueous bath, i.e. a unitized dose of granular laundry detergent into a typical laundry washing cycle.
- the package when filled is slacked filled such that a volume of air is present in the package.
- the package comprises up to 80% of air by volume, alternatively from about 20% to about 70%, alternatively from about 40% to about 60% by volume.
- the baffled venting closure system of the present invention comprises: a first closure- line; a second closure-line; and an air flow passage bordered by said first closure-line and said second closure-line, wherein said first closure-line comprising at least one first closure-line vent providing gaseous communication between the air flow passage and the environment external to said package, wherein said second closure-line comprising at least one second closure-line vent providing gaseous communication between the air flow passage and inner volume of said package, and wherein said second closure-line comprises at least one wall segment, wherein said at least one wall segment parapets said second closure-line from said second closure-line vent in an orientation towards said first closure-line.
- the baffled venting closure system of the present invention allows for the benefits of allowing sufficient air venting capabilities while controlling product to sift out of the package.
- baffled venting closure system allows for sufficient air venting with reduced product sifting are due, in part, to the combined elements of: the multi-closure-lines wherein each closure-line comprises at least one closure-line vent, wherein the vents can be aligned or offset depending on the degree of air (including sifting product) obstruction desired; and the presence of the wall segments parapetting the second closure-line vents.
- the additional element of the wall segments allow sufficient air flow from the interior of the package into the air flow passage, while reducing the occurrence of product entrance into the air flow passage because the wall segments reduce the distance between the second closure-line vent to the first closure-line by extending the wall segments (which form a narrow channel from said vent into the air flow passage) from the vent toward the first closure-line, thereby obstructing product from escaping the interior of the package, while allowing the distance between the closure-lines to be maintained at a farther distance increasing the volume of the air flow passage, a.
- the baffled venting closure system comprises a first closure-line and a second closure- line. Additional closure-lines can be added to the baffled venting closure system without deviating from the present invention.
- the closure- lines of the baffled venting closure system generally extend in a longitudinal direction across the length of the end of the package which they seal. Importantly, the closure- lines do not seal the entire length of the end which it seals. An interruption must be provided such that air can escape each of the closure-lines. These interruptions are called the closure-line vents.
- the closure-lines of a baffled venting closure system can include both straight lines and curved or partially curved lines.
- the first closure-line is separated from said second closure-line by a distance of from about 0.5 mm to about 12 mm, alternatively from about 2 mm to about 10 mm, alternatively from about 3 mm to about 8 mm, alternatively from about 4 mm to about 5 mm.
- the measurement of the distance between the first and second closure-lines is an average measure of the closest distance between the segments of the closure-line segments, without consideration of the wall segments of said second closure-line. This space between the first and second closure-lines forms the air flow passage.
- the said first and second closure-lines can be parallel or substantially parallel to one another. Substantially parallel, as used herein, means that the separation between the closure-lines do not vary by over about 50% in distance from the average separation between the closure-lines at any given point, alternatively from about 1% to about 50%, alternatively from about 10% to about 40%.
- closure-lines of said baffled venting closure system comprise at least one interruption to allow air to vent through the closure-line.
- a closure-line which is continuous for the entire length of the end of the package would not form part of the baffled venting closure system.
- the closure-line is formed from a single closure-line segment which does not extend for the entire width or length of the end of the package (where the vent(s) are at the edges of the closure-line segment), or the closure-line is formed from multiple closure-line segments, wherein the interruptions between the closure-line segments form the closure-line vents.
- the closure-line segments forming said first and said second closure- lines are rectangular or rod-like in shape.
- the closure-lines comprise an average closure-line width of from about 0.5 mm to about 10 mm, alternatively from about 1 mm to about 4 mm, alternatively from about 1.8 mm to about 2.5 mm.
- the closure-line segments have an average length of from about 3 mm to about 32 mm, alternatively from about 15 mm to about 25 mm.
- Each of the closure-lines of the baffled venting closure system has at least one interruption, said interruption forming a closure-line vent.
- an interruption in the closure-line means either that two neighboring closure- line segments are separated by a gap in the closure-line such that air can pass through the closure-line or that the closure-line is formed from a single closure-line segment which extends from one edge of the package to the opposite edge but does not completely reach the opposite edge.
- the area between the edge of the closure-line segment and the opposite edge forms the interruption, forming a closure-line vent (see e.g. FIG. 5).
- the closure-line segments are separated by a closure-line vent.
- the closure-line vents have an average length of from about 1.5 mm to about 16 mm, alternatively from about 3 mm to about 12 mm, alternatively from about 6 mm to about 8 mm.
- all the vents in the first closure-line and/or the second closure-line are substantially the same width, meaning they are within 50% of said average length of the closure-line vents for said baffled venting closure system.
- the closure-line vents of the first closure- line are suitably offset from the closest closure- line vents of said second closure-line.
- the offset is a length measurement of the lateral distance between one closure-line vent of the first closure-line and the nearest closure- line vent of the second closure-line.
- the offset length is from about the average closure-line vent length to about Vi of the total of (the average closure-line segment length and the average closure- line vent length), alternatively from about 1.5 mm to about 24 mm, alternatively from about 12 mm to about 16 mm.
- the offset between the closure-line vents is determined by determining the middle point of the first closure-line vent and the middle point of the second closure-line vent and measuring the horizontal distance between the two middle points.
- the second closure-line of the baffled venting closure system is different from the first closure-line, in that at least one of the second closure-line segments has a wall segment extending away from the second closure- line (either towards the first closure-line or away from the first closure-line).
- the second closure-line is positioned inwardly from said first closure-line.
- positioned inwardly means that one structure is closer to the center of the package than the other structure.
- the first closure-line is positioned inwardly from said second closure-line.
- the second closure-line comprises two or more wall segments.
- the second closure-line segment comprises one or more pairs of wall segments.
- the lower end baffled venting closure system of FIG. 5 shows one embodiment where the second closure-line comprises only one closure-line segment and the package is in the form of a tubular body, the segment can extend across the end of the package such that the segment seals one side of the end of the package but leaves an interruption (i.e the vent) on the opposite side of the end of the package.
- the wall segment can be located at the portion of the closure- line segment which forms this vent.
- Said at least one wall segments is transverse to the general linear orientation of said second closure-line.
- one or more of the wall segments is perpendicular to the linear orientation of said second closure-line.
- all wall segments of said second closure-line are perpendicular to the linear orientation of said second closure-line.
- the wall segment comprises an average width which is in the same range as the average width of the closure-lines, but should not to exceed 1/3 of the average length of the second closure-line segments.
- the wall segment has an average width of from about 20% to about 200% of the average width of the second closure-line, alternatively about 50%.
- the average height of the wall segment is from about 5% to about 80% of the average distance between the first and second closure-lines, alternatively from about 10% to about 50%, alternatively from about 20% to about 30%. It is believed that a baffled venting closure system having these proportions of height of wall segment to distance between closure-lines allows air to pass without excessive obstruction but minimizes product sifting through this channel.
- the wall segment comprises an average wall segment height of from about 0.1 mm to about 8 mm, alternatively from about 0.5 mm to about 4 mm..
- the average wall segment height is determined by measuring the highest portion of each wall from the second closure-line and taking the number average measurement.
- distance between the first closure- line and the highest point of any single wall segment is from about 0.4 mm to about 10 mm, alternatively from about 1 mm to about 8 mm, alternatively from about 3 mm to about 5 mm. It is believed that the separation distance between the first closure-line and the highest point of any wall segment are beneficial to the ability of the baffled venting closure system to allow sufficient amounts of air to pass through, yet control the amount of product sifting which occurs from the escaping air or from product being drawn through the baffled venting closure system by gravity or other externally applied forces, such as encountered during shipping and packaging.
- the wall segments create a second closure-line vent which is in the form of a narrow channel which product must pass through to escape the interior of the package.
- the wall segments which extend towards the first closure-line provides a narrow passage from into the air flow passage, further obstructing product from sifting.
- the larger distance between the first and second closure-lines allows for the air flow passage to maintain an increased volume allowing for more air to pass.
- the wall segment is rectangular or squared in shape. In another embodiment, the wall segment is tapered or rounded in shape. d. Wall Segments Parapeting said Second Closure-line Segments
- the second closure-line comprises at least one wall segment parapeting said second closure-line segment from said second closure-line vent, and wherein said at least one wall segment extends away from said second closure-line towards said first closure-line.
- said second closure-line comprises four neighboring second closure- line segments forming three second closure-line vents, wherein said four neighboring second closure-line segments comprise three pairs of wall segments, wherein each of said three pairs of wall segments parapets one of said three second closure-line vents.
- the first closure-line can suitably comprise five neighboring first closure-line segments forming four first closure-line vents wherein at least one of the second closure-line vents are aligned with at least one of the first closure-line vents, or they are offset. In larger packages, the number of closure- line vents can be increased as needed to allow for sufficient air venting.
- one or more wall segments can be provided to parapet the closure-line from the adjacent closure-line vent, thereby controlling the flow of air and product which contact the baffled venting closure system.
- the baffled venting closure system of the present invention is capable of allowing sufficient air venting while minimizing the occurrence of product sifting.
- this element contributes to the air venting and product sifting capabilities of the present invention, the benefits obtained are believed to be due to the synergistic combination of elements as disclosed and recited herein. e. Optional Elements
- the package further comprising a tare or cut line to assist the consumer in determining where and how to open the package.
- the tear or cut line can be a line of weakness wherein the thermoplastic film is cut or otherwise deformed in a pattern to provide a weaken section of the package or can be an indicator showing the customer where to cut the package. See e.g. U.S. Patent Publ. No. 2003/0019780 Al to Camargo et al. and WO 93/18988 Al to Scholz et al.
- the package comprises a reclosing mechanism.
- the reclosing mechanism is a loop and hook resealable adhesive which allows the opened package to seal itself.
- the reclosing mechanism is a rib and groove zipper system such as those used for ZIP- LOCK® freezer or sandwich bags. See e.g. U.S. Patent No. 3371696 to Ausnit, U.S. Patent Publ. 2003/0019780 Al to Camargo et al, WO 96/29256 to Ghilardi et al.
- the package of the present invention provides the desirable benefits of sufficient air venting capability while controlling product sifting.
- Air venting capability is a measure of the ability of the package to allow entrapped air to escape the interior of the package after the package is filled with product.
- Product sifting occurs when particles of the product escape the interior of the package via the escaping air or from product being drawn through the baffled venting closure system by gravity or other externally applied forces, such as encountered during shipping and packaging.
- the package of the present invention should allow for a. Air Venting and Product Sifting Testing:
- Packages in accordance with the present invention were tested for air venting and product sifting capabilities in accordance with the following methods described herein. All tests described herein involve the use of a granular detergent powder such as commercially available ARIEL® powder laundry detergent which is sieved to a particle size lesser or equal to 600 ⁇ m.
- a granular detergent powder such as commercially available ARIEL® powder laundry detergent which is sieved to a particle size lesser or equal to 600 ⁇ m.
- Test A Product sifting during simulated transportation and handling vibration conditions. Test A is conducted with the following sample packages: Al : a polyethylene film bag having 2 rows of pinholes punctured into the polyethylene bag with separation between the rows of about 100 mm, and separation between the pinholes of about 11 mm; and
- A2 a pillow shaped bag having a baffled venting closure system on one end of the pillow bag , similar to the one as shown in the embodiment depicted in the lower end of FIG. 1.
- the dimensions of the venting system are as follows: closure- line width of about 2 mm, closure- line vent average width of 6 mm, a wall segments average height of
- Sample bags Al and A2 are slacked filled with 200 grams of the granular detergent powder and sealed. Each of said sample bags are then placed on a sieve shaker (Model RX-86, W.S TYLER, INCORPORATED) and shaken for 5 minutes with a collecting plate underneath intended to collect all product particles that fall off the samples as result of product sifting through pinholes or baffled venting closure system. Sample bag A2 is suspended from the sieve shaker such that the end of the bag having the baffled venting closure system is pointed down so the product rests on the baffled venting closure system end. The weight of sifted product is determined with a standard lab scale.
- test samples were conducted in accordance with the method described herein as Test A. The following data was obtained. See FIG. 14 showing a chart of the data points.
- Test B Product sifting testing during air venting conditions using a pneumatic press (Alfa Pneumatic Precision Sample Cutter from the THWES[G-ALBERT INSTRUMENT COMPANY) to simulate air venting conditions during packaging and shipping conditions. Test B is performed with the following samples: B 1 : a package in accordance with the present invention such as used in sample package
- B2 sample package having the same first and second closure-lines as Bl, except no wall segments are provided in either closure- line, with the distance between the first closure-line and the second closure-line of 3 mm (1 mm less than example Bl); and B3: sample package having the same first and second closure-lines as B2 (having no wall segments in either closure-line) but with the distance between the first closure-line and the second closure-line of 4 mm.
- Sample packages Bl, B2 and B3 are slacked filled with 200 grams of the granular detergent powder and sealed. 90 mL of air is then inserted into the bag by a needle. The aperture generated from the needle piercing the package is then sealed. Each sample package is then placed into a pre-weighed recloseable bag. Each sample package is oriented such that the granular product is collected in the vicinity of each package' s seal system. The sample package stored within the recloseable bag is then placed on the pneumatic press. The pneumatic press is set to 60 psi and actuated. As the air within the sample package vents out of the sample package, any product which sifts out of is captured within the ZIPLOCK® bag. The weight of any sifted product is then recorded.
- Test B A test was conducted in accordance with the method described herein as Test B. The following data was obtained. See FIG. 15 providing a chart showing product sifting results.
- the package of the present invention is suitable for containing compositions comprising a granular particle.
- the granular particle comprises a particle size from about 50 microns to about 5000 microns, alternatively from about 200 microns to about 1500 microns, or from about 400 to about 800 microns. Larger particles can also be packaged within the package of the present invention. For example, it is possible to store particles having sizes of up to 20 cm.
- the package of the present invention can be used to store tableted laundry or dish washing detergent bars.
- Suitable tableted bars can create granules, particles or dust when they are rubbed, broken apart or otherwise structurally damaged prior to use.
- These compositions can be stored within a package of the present invention.
- the package contains a volume of granular composition.
- Suitable granular compositions which can be packaged in accordance with the present invention include: laundry detergent compositions; hard surface powder cleaning compositions such as dishwashing powders (for machine or manual use); powdered soaps or bleaches; foodstuffs such as coffee and other powdered or granular drink components, rice, cereal, grains, oatmeal, flour, other perishable and non-perishable food stuffs, such as potato chips; as well as industrial powder or granular compositions such as cement, ice melt salts, and so forth.
- the package of the present invention is also suitable for containing any other similar granular / powder type compositions without deviating from the scope of the present invention.
- the present invention is suitable for containing granular compositions, non-granular compositions can also be contained therein.
- the present package can contain dry or wet sheets; fluid compositions such as liquids, gels, foams, slurries, etc; potpourri or confetti, open cell and closed cell sponges which can be dry or contain liquids/fluids such as air fresheners.
- the granular composition is a laundry detergent comprising: detersive surfactants comprising anionic, nonionic, and/or cationic surfactants; detergent builders; laundry adjuncts such as: soil release polymers; silicones; clays; enzymes; bleaching agents; brighteners; heavy metal ion sequestrants; chelants; dye transfer inhibiting agents; malodor control agents, antibacterials; perfumes and encapsulated perfumes, and so forth.
- suitable laundry detergent compositions are available in U.S. Patent Nos. 4,274,975 to Corkill et al., 4,145,184 to Brain et al, EP 1126070 Bl to Del Duca et al.
- Suitable hard surface cleaners include bleaches and automatic dish washing powders.
- the package can be sized to accommodate varying amounts of said granular composition.
- the package contains from about 50 grams to 25 Kg of said granular composition.
- the package can contain from about 100 grams to about 9 Kg of said granular laundry detergent or hard surface cleaner, alternatively from about 200 grams to about 800 grams, alternatively from about 400 grams to about 600 grams.
- the granular detergent is typically marketed in larger amounts, such as rice, flour, dog food, concrete mix, the amount of granular detergent packaged can be from about 0.25 Kg to about 25 Kg, alternatively from about 10 Kg to about 20 Kg. 5.
- One embodiment of the present invention provides for a method of packaging a granular composition
- a method of packaging a granular composition comprising: forming a tubular body comprising a thermoplastic film, said tubular body having an upper end and a lower end; at least partially sealing said lower end to form a fill- able tubular body; depositing a volume of granular composition into said fill-able tubular body forming a filled tubular body; and at least partially sealing said upper end of said filled tubular body by forming a baffled venting closure system, said baffled venting closure system comprising: a first closure-line comprising at least one first closure-line vent; and a second closure-line comprising at least one second closure-line vent, wherein said second closure-line comprises at least one wall segment, parapeting at least a portion of said second closure- line from said at least one second closure-line vent, wherein said at least one wall segment is oriented towards the first closure-line.
- the step of at least partially sealing said lower end comprises a step of forming a baffled venting closure systems at said lower end
- at least partially sealing said upper end comprises a step of forming a baffled venting closure systems at said upper end.
- the method further comprises a step of forming a baffled venting closure system can be done by heat sealing, ultrasonic sealing or adhesive sealing.
- the package of the present invention is manufactured by sealing with a sealing jaw comprising a sealing arm and a receiving arm. Said sealing arm comprises a plurality of profiled sealing parts, said profiled sealing parts aligned at least in two lines consisting of a first sealing line and a second sealing line.
- Said plurality of profiled sealing parts protrudes from a base portion of said sealing arm
- Said receiving arm comprises a plurality of profiled receiving parts, said profiled receiving parts receiving the sealing arm, said profiled receiving parts aligned at least in two lines consisting of a first receiving line and a second receiving line.
- Said plurality of profiled receiving parts protrudes from a base portion of said receiving arm.
- Said profiled sealing parts aligned in said second sealing line comprise at least one sealing projection wherein said sealing projection faces toward said first sealing line.
- Said profiled receiving parts aligned in the second receiving line comprise at least one receiving projection wherein said receiving projection faces toward said first receiving line.
- the sealing arm or the receiving arm of said sealing jaw may comprise a heating element, an ultrasonic element or an adhesive element.
- the package of a granular composition of the present invention is made according to a method comprising the steps of: providing a flexible sheet material; forming a tubular body having a leading edge out of the sheet material; sealing the tubular body to form a first seal; filling the tubular body with a volume of a granular composition; sealing the tubular body to form a second seal; and cutting the tubular body to form a package filled with said granular composition, wherein at least one selected from said sealing for forming the first seal or said sealing for forming the second seal is provided by letting said sealing arm and said receiving arm face together to sandwich said tubular body in between.
- FIG. 1 shows a package 10 in accordance with at least one embodiment of the present invention.
- Package 10 is made of a flexible substrate 20 and has upper end 30 and lower end
- the package has an inner volume 15.
- upper and lower ends are merely to provide relative orientation of the ends.
- the location of the granular detergent composition at the lower end is provided for illustrative purposes.
- the bag orientation can be turned clockwise 90°, 180°, or 270°, or laid flat, causing the granular detergent to shift accordingly.
- the upper end has an upper baffled venting closure system 50
- the lower end has a lower baffled venting closure system 60.
- the upper and lower baffled venting closure systems shown herein are visible from the exterior of the package as they are heat seals and can be visible on the exterior of the flexible substrate. In other embodiments, the baffled venting closure system may not be visible depending on the degree of heat seal used and if other sealing techniques are used such as adhesives.
- Upper baffled venting closure system 50 has an air passage 54 in gaseous communication with the external environment first closure- line 51 via a plurality of first closure- line vents 511.
- the first closure-line vent separates the first closure-line into a plurality of first closure-line segments 510.
- the air passage 54 is in gaseous communication with the inner volume of the package 15 through the second closure-line 52, via a plurality of second closure-line vents 521 having a length of 525.
- Said second closure-line vents similarly form a plurality of second closure-line segments 520.
- the second closure-line further comprises a plurality of wall segments 53, extending away from said second closure-line and parapeting a vent formed in said second closure-line.
- said at least one wall segment is oriented towards said first closure-line.
- FIG. 1 shows the distance between said first closure-line and said second closure-line of 540, and the average wall segment height 542 of said at least one wall segments.
- all closure- line segments, including wall segments have the same closure-line width 535.
- the closure-line width, lengths and distances can vary if needed and based on processing imperfections.
- the baffled venting closure system is created using heat seals, the heat can cause shrinking and/or deformation of said flexible substrate, by from 0.09% to about 20 % in area.
- FIG. 2 shows two additional baffled venting closure systems each in accordance with at least one embodiment of the present invention, wherein upper end 30 comprises an upper baffled venting closure system 50 and lower end 40 comprises a lower baffled venting closure system 60.
- the upper baffled venting closure system is shown as a three line seal with second closure- line 52 positioned inwardly from first closure-line 51 and third closure-line 53 positioned inwardly from said second closure-line.
- the lower baffled venting closure system 60 however has the second venting closure-line 62 positioned inwardly from both other closure-lines 61 and 63.
- FIG. 3 shows two additional baffled venting closure systems in each accordance with at least one embodiment of the present invention, wherein upper end 30 comprises an upper baffled venting closure system 50 and lower end 40 comprises a lower baffled venting closure system 60.
- said at least one of the wall segments 530 parapets at least one of the second closure-line segments from a second closure-line vent
- wall segment 531 parapets another of the second closure-line segments from another second closure-line vents without being at the edge of said second closure-line segments.
- FIG. 4 shows yet another embodiment of the present invention, wherein the package only comprises one baffled venting closure system 50 at upper end 30.
- lower end 40 has a single line seal 65 extending throughout the width of said package.
- FIG. 5 shows two additional baffled venting closure systems each in accordance with at least one embodiment of the present invention, wherein upper end 30 comprises an upper baffled venting closure system 50 and lower end 40 comprises a lower baffled venting closure system 60.
- the upper baffled venting closure system comprises a first closure-line 51 of a single closure-line segment which does not extend throughout the width of said package.
- the lower end baffled venting closure system comprises a second closure-line 62 which is a single closure-line segment having only one wall segment, wherein the single closure-line segment does not extend throughout the width of the package.
- FIG 6 shows two additional baffled venting closure systems each in accordance with at least one embodiment of the present invention.
- the first embodiment shows upper end 30 comprising a baffled venting closure system 50 wherein at least one of the closure-line vents (in this example, the vents on the left potion of the upper end and on the right portion) of the second closure-line 52 are offset with the closest neighboring closure-line vent of the first closure-line
- the second embodiment is of lower end 40 comprising a lower baffled venting closure system 60 wherein at least one of said wall segments are transverse and not perpendicular to the second closure-line 62.
- FIG. 7 shows two baffled venting closure systems each in accordance with at least one embodiment of the present invention.
- Upper end 30 comprises an upper baffled venting closure system 50 and lower end 40 comprises a lower baffled venting closure system 60.
- the first closure-line 51 of the upper baffled venting closure system is a curved or partially curved line.
- the second closure-line 62 is a curved or partially curved line.
- FIG. 8 shows yet another embodiment of the present invention wherein upper end 30 comprises an upper baffled venting closure system 50 and a single closure-line 70 is formed about the periphery of the remaining sides of the package.
- FIG. 9 shows two additional baffled venting closure systems each in accordance with at least one embodiment of the present invention, wherein upper end 30 comprises an upper baffled venting closure system 50 and lower end 40 comprises a lower baffled venting closure system 60.
- first closure-line 51 is positioned inwardly from said second closure-line 52.
- second closure-line 52 In the lower baffled venting closure system, both first closure-line 61 and second closure-line 62 have wall segments oriented towards the other line.
- FIG. 10 shows two additional baffled venting closure systems each in accordance with at least one embodiment of the present invention, wherein upper end 30 comprises an upper baffled venting closure system 50 having asymmetric seal segments and lower end 40 comprises a lower baffled venting closure system 60 also having asymmetric seal segments.
- FIG. 11 shows yet another embodiment of the present invention wherein the end of the bag comprising a baffled venting closure system 90 is the spine 80 wherein said flexible sheet is rolled upon itself or wherein the inner sides of the flexible sheet are married together then sealed in a French cuff type spine.
- FIG. 12 shows a pillow shaped package suitable for use with the present invention.
- either the upper end 30 can have a baffled venting closure system 50 or the lower end 40 can have a baffled venting closure system 60.
- both upper and lower ends have baffled venting closure systems in accordance with the present invention.
- FIG. 13 shows a package having a rectangular lower end 40 and an upper end 30 which can have a baffled venting closure system in accordance with the present invention.
- FIG. 13 shows a partial cut away 100, showing a granular composition 700 stored within the package.
- the lower end of the package can also be sealed with a baffled venting closure system if desired.
- FIG. 14 shows a graphical representation of data obtained from test performed in accordance with Test A as defined herein.
- FIG. 15 shows a graphical representation of data obtained from test performed in accordance with Test B as defined herein.
- FIG. 16 shows a front view of a sealing arm of the sealing jaw and
- FIG. 17 shows a front view of a receiving arm of the sealing jaw.
- the sealing arm of FIG. 16 and the receiving arm of FIG. 17 are used for providing the upper-venting closure system 50 of FIG. 1.
- the sealing arm 150 and the receiving arm 170 are opposed to each other, and often joined together to form a sealing jaw (not shown).
- the sealing arm 150 contains a plurality of profiled sealing parts 250 and the receiving arm 170 contains a plurality of profiled receiving parts 270 for forming the closure- line segments (see Fig. 1 at the first closure-line segments 510 and the second closure-line segments 520 in Fig.
- Said plurality of profiled sealing parts 250 protrudes from a base portion 251 of said sealing arm 150.
- Said plurality of profiled receiving parts 270 protrudes from a base portion 271 of said receiving arm 170.
- the plurality of profiled sealing parts 250 is aligned in two lines consisting of a first sealing line 151 and a second sealing line 152.
- the sealing arm 150 comprises three first profiled sealing parts 2501 aligned in the first sealing line 151 and four second profiled sealing parts 2502 aligned in the second sealing line 152, located to be apart from each other.
- the receiving arm 170 complements the sealing arm (see 150 in FIG.
- the receiving arm 170 comprises a plurality of first profiled receiving parts 2701 aligned in the first receiving line 171 and a plurality of second profiled receiving parts 2702 aligned in the second receiving line 172, located to be apart from each other.
- Said second profiled sealing parts 2502 aligned in said second sealing line 152 comprises a plurality of sealing projections 153 wherein at least one of said sealing projection 153 faces toward said first sealing line 151.
- said second profiled sealing parts 2502 comprise six sealing projections 153 in total at their edges.
- Said second profiled receiving parts 2702 aligned in said second receiving line 172 comprises a plurality of receiving projections 173 wherein at least one of said receiving projection 173 faces toward said first receiving line 171.
- said second profiled receiving parts 2702 comprise six receiving projections 173 in total at their edges.
- the shape and number of the profiled sealing parts 250 and the profiled receiving parts 270 should correspond to the shape and number of the closure-line segments of the package (see Fig. 1 at the first closure-line segments 510 and the second closure-line segments 520).
- a plurality of sealing jaws may be used such that, for example, a sealing jaw may be present to seal the top of the package, while a separate sealing jaw may seal the bottom of the package.
- the sealing arm 150, the receiving arm 170 or both actively interact to form the seal by, for example, heat sealing, ultrasonic sealing, pressure sealing, etc., as desired, and therefore contains the appropriate sealing technology therein or thereupon, such as, for example, a heater, an ultrasonic generator, a pressure clamp, etc.
- the sealing arm 150 and the receiving arm 170 are each independently formed of an appropriate durable material for their uses herein, such as, for example, a metal, a ceramic, a plastic, and a combination thereof.
- a sealing jaw intended for heat sealing should be both strong and conduct heat well, such as copper, brass, steel, or iron, aluminum, etc., since it has a heating element therein, such as a heating coil.
- Impulse and induction sealing methods are useful herein. Based on this disclosure, the sealing arm and the receiving arm according to the present invention may be custom made by various suppliers and/or machine shops around the world.
- the sealing jaw herein may be used to simultaneously seal and form a perforation completely surrounded by the seal on, for example, a pre-formed bag, a pillow bag, a gusset bag, etc.
- the sealing jaw is used on an autopacking machine.
- Every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limitations were expressly written herein. Every minimum numerical limitation given throughout this specification includes every higher numerical limitation, as if such higher numerical limitations were expressly written herein. Every numerical range given throughout this specification includes every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Bag Frames (AREA)
- Closures For Containers (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| MX2010009797A MX2010009797A (en) | 2008-03-07 | 2009-03-05 | Package for granular compositions. |
| CN2009801077652A CN101977820A (en) | 2008-03-07 | 2009-03-05 | Package for granular compositions |
| BRPI0909652A BRPI0909652A2 (en) | 2008-03-07 | 2009-03-05 | packaging for granular compositions |
| EP09719243A EP2259979A1 (en) | 2008-03-07 | 2009-03-05 | Package for granular compositions |
| ZA2010/05989A ZA201005989B (en) | 2008-03-07 | 2010-08-23 | Package for granular compositions |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/075,024 | 2008-03-07 | ||
| US12/075,024 US20090226573A1 (en) | 2008-03-07 | 2008-03-07 | Package for granular compositions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009114369A1 true WO2009114369A1 (en) | 2009-09-17 |
Family
ID=40673185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2009/036105 Ceased WO2009114369A1 (en) | 2008-03-07 | 2009-03-05 | Package for granular compositions |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20090226573A1 (en) |
| EP (1) | EP2259979A1 (en) |
| CN (1) | CN101977820A (en) |
| BR (1) | BRPI0909652A2 (en) |
| MX (1) | MX2010009797A (en) |
| WO (1) | WO2009114369A1 (en) |
| ZA (1) | ZA201005989B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017105491A (en) * | 2015-12-08 | 2017-06-15 | シコー株式会社 | Bag with deaeration mechanism |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100196547A1 (en) * | 2009-02-04 | 2010-08-05 | Malt-O-Meal | Non-Rigid Food Packaging Product with Fill Line |
| MY175020A (en) * | 2013-10-17 | 2020-06-03 | Sin Sheng Kuang M Sdn Bhd | Package with pressure venting seal carrying surface profile |
| WO2015082308A1 (en) * | 2013-12-05 | 2015-06-11 | Jt International Sa | Tobacco pouch |
| GB2530325A (en) * | 2014-09-20 | 2016-03-23 | Mark Gary Bridges | Foodstuff and beverage vent valve protection system |
| CA2871901C (en) | 2014-10-24 | 2021-07-20 | Multi-Pack Solutions | Systems and methods for forming dual layer water soluble packets |
| US10486881B2 (en) | 2016-12-09 | 2019-11-26 | Fres-Co System Usa, Inc. | Flexible packages with clog resistant degassing valve and methods of making the same |
| US20180163338A1 (en) * | 2016-12-14 | 2018-06-14 | Dune Sciences, Inc. | Delayed release delivery system for laundry and other applications |
| CN106829162A (en) * | 2016-12-30 | 2017-06-13 | 武汉华星光电技术有限公司 | A kind of antistatic bag |
| JP7245602B2 (en) * | 2017-09-27 | 2023-03-24 | 大王製紙株式会社 | packaging bag |
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| US5922162A (en) * | 1995-06-07 | 1999-07-13 | Cobe Laboratories, Inc. | Gas-permeable pathogen-resistant labyrinthine seal and method for making labyrinthine seal |
| JPH11208683A (en) | 1998-01-20 | 1999-08-03 | Dainippon Printing Co Ltd | Packaging bag |
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- 2009-03-05 EP EP09719243A patent/EP2259979A1/en not_active Ceased
- 2009-03-05 CN CN2009801077652A patent/CN101977820A/en active Pending
- 2009-03-05 MX MX2010009797A patent/MX2010009797A/en not_active Application Discontinuation
- 2009-03-05 BR BRPI0909652A patent/BRPI0909652A2/en not_active Application Discontinuation
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2010
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| US5922162A (en) * | 1995-06-07 | 1999-07-13 | Cobe Laboratories, Inc. | Gas-permeable pathogen-resistant labyrinthine seal and method for making labyrinthine seal |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2259979A1 (en) | 2010-12-15 |
| ZA201005989B (en) | 2012-01-25 |
| BRPI0909652A2 (en) | 2015-09-22 |
| CN101977820A (en) | 2011-02-16 |
| MX2010009797A (en) | 2010-09-28 |
| US20090226573A1 (en) | 2009-09-10 |
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