WO2009113459A1 - Photosensitive polyorganosiloxane composition - Google Patents
Photosensitive polyorganosiloxane composition Download PDFInfo
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- WO2009113459A1 WO2009113459A1 PCT/JP2009/054320 JP2009054320W WO2009113459A1 WO 2009113459 A1 WO2009113459 A1 WO 2009113459A1 JP 2009054320 W JP2009054320 W JP 2009054320W WO 2009113459 A1 WO2009113459 A1 WO 2009113459A1
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- polyorganosiloxane
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0757—Macromolecular compounds containing Si-O, Si-C or Si-N bonds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0042—Photosensitive materials with inorganic or organometallic light-sensitive compounds not otherwise provided for, e.g. inorganic resists
- G03F7/0043—Chalcogenides; Silicon, germanium, arsenic or derivatives thereof; Metals, oxides or alloys thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- H10P76/00—
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- H10P76/20—
Definitions
- the present invention relates to the formation of surface protection films, interlayer insulating films, ⁇ -ray shielding films, etc. in insulating materials for electronic components and semiconductor devices, and photosensitive devices used in semiconductor devices equipped with image sensors, micromachines, or microactuators.
- the present invention relates to a conductive polyorganosiloxane composition, a semiconductor device manufactured using the same, and the like.
- Polyimide resins having excellent heat resistance, electrical properties, and mechanical properties are widely used for insulating materials for electronic parts, and surface protection films, interlayer insulation films, and ⁇ -ray shielding films for semiconductor devices.
- This polyimide resin is usually provided in the form of a photosensitive polyimide precursor composition, which is applied to a substrate, soft baked, irradiated with actinic rays (exposure) through a desired patterning mask, and developed. And it has the characteristic that the hardening relief pattern which consists of a heat resistant polyimide resin can be formed easily by performing a thermosetting process. (For example, refer to Patent Document 1.)
- Patent Document 2 discloses a photosensitive siloxane-based material that can be cured at a low temperature and has a small volume shrinkage during the heat curing process.
- the surface of an electronic component or a semiconductor device is disclosed. Realizing performance that can stably form protective films, interlayer insulation films, ⁇ -ray shielding films, etc., such as applicability to various base materials, adhesion to underlying base materials, and mechanical properties at a practical level difficult.
- the material disclosed in Patent Document 2 remains tacky and fluid even after being applied on a base material and then subjected to soft baking such as that performed with a conventional polyimide precursor composition. . Therefore, it is essential to keep the substrate level in order to prevent contamination of the device due to contact between the coated substrate and the device being transported, and to prevent the coating film from flowing on the substrate. It is undeniable that new constraints will be generated.
- a semiconductor device in which an element having an optical function or a mechanical function is mounted in an integrated circuit or separately from it is put into practical use.
- an element such as a transistor on a crystal substrate such as silicon using a conventionally known semiconductor process
- an element (microstructure) having a function corresponding to the purpose of the semiconductor device is formed, It is manufactured by packaging these together.
- a packaging technique for example, in Patent Document 3 below, a microstructure formed on a crystal substrate on which an integrated circuit is formed, a package material for covering the microstructure, A semiconductor device having a spacer for supporting the package material on the microstructure and an example thereof are disclosed in detail.
- Patent Document 3 can be suitably used for various sensors such as microlens arrays and chemical sensors, or a wide range of semiconductor devices such as surface acoustic wave devices.
- a spacer also expressed as a dam or a partition
- the following three points can be considered as characteristics required for the spacer.
- this spacer should be formed only in a portion necessary as a support, it is advantageous that the spacer itself is formed of a photosensitive member. This is because, if the spacer itself has photosensitivity, the latter can be omitted from the lithography process and the etching process that are usually used to leave the spacer only in a necessary portion.
- a member having low heat resistance for example, an adhesive such as an epoxy resin, is used around the spacer, and the microstructure located under the spacer does not necessarily have high heat resistance. Therefore, secondly, it can be said that the process of forming the spacer is more preferable as the temperature is lower.
- the spacer forms a closed space containing a microstructure, and if the description of Patent Document 3 is cited, it forms a “cavity”, so that the volatile components contained therein after the package is completed, etc. Is not preferred. That is, this spacer is required to be a low volatile component. Although it is considered that the above-described characteristics are required for the spacer, Patent Document 3 does not disclose a specific member suitably used for the spacer.
- Problems to be solved by the present invention include the formation of surface protection films, interlayer insulation films, ⁇ -ray shielding films, etc. in recent electronic component insulation materials and semiconductor devices, and mounting image sensors, micromachines, or microactuators.
- Requirements for resin compositions used in semiconductor devices and the like that is, excellent coating properties to various substrates and photosensitive properties, can be cured at a low temperature of 250 ° C. or less, and are volatile at 150 ° C. (Reduction rate) and volume shrinkage at 180 ° C. (remaining film ratio after curing) are small, and a soft bake film (hereinafter simply referred to as “soft bake film”) obtained by coating and soft baking the composition. It is to provide a photosensitive polyorganosiloxane composition that can reduce the tackiness of (ii).
- the inventors of the present invention include a 5- or 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond (including those having no aromaticity).
- a 5- or 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond including those having no aromaticity.
- the present invention is the following [1] to [19]:
- [1] Photosensitive polyorganosiloxane composition containing the following component (a) and component (b): (A) 100 parts by mass of polyorganosiloxane, wherein the polyorganosiloxane has the following general formula (1): ⁇ Wherein R is a monovalent group having 6 to 18 carbon atoms containing at least one aromatic group, and may be the same or different.
- the catalyst is at least one metal alkoxide selected from the group consisting of a metal alkoxide represented by the general formula (4) and a metal alkoxide represented by the general formula (5).
- the photosensitive polyorganosiloxane composition according to any one of [3] to [3].
- the catalyst is at least one catalyst selected from the group consisting of a metal alkoxide represented by the general formula (4), a metal alkoxide represented by the general formula (5), and Ba (OH) 2 ;
- a method for forming a polyorganosiloxane film comprising a step of applying the photosensitive polyorganosiloxane composition according to any one of [1] to [9] onto a substrate.
- a step of forming a polyorganosiloxane film on a substrate by the method described in [10] above, a step of irradiating the film with an actinic ray through a patterning mask and photocuring an exposed portion, and using a developer A method for forming a polyorganosiloxane cured relief pattern, comprising: removing an uncured portion of the film; and heating the whole substrate.
- a microstructure formed on a crystal substrate on which an integrated circuit is formed, a package material for covering the microstructure, and a spacer material for supporting the package material on the microstructure A semiconductor device in which the spacer material is the polyorganosiloxane cured relief pattern described in [12].
- the photosensitive polyorganosiloxane composition of the present invention is excellent in applicability to various substrates, has a low soft bake film tackiness, has a volume shrinkage when cured at 180 ° C., and a soaking weight loss rate at 150 ° C. Is low, can be cured at a low temperature of 250 ° C. or less, and has excellent photosensitivity.
- the polyorganosiloxane is composed of at least one silanol compound represented by the following general formula (1), at least one alkoxysilane compound represented by the following general formula (2), and the following general formula.
- the at least one alkoxysilane compound represented by (3) comprises a metal alkoxide represented by the following general formula (4), a metal alkoxide represented by the following general formula (5), and Ba (OH) 2. It is obtained by a method of mixing with at least one catalyst selected from the group and polymerizing without adding water.
- R is a monovalent group having 6 to 18 carbon atoms containing at least one aromatic group, and may be the same or different.
- R ′ is a 5- to 6-membered nitrogen atom-containing heterocyclic group that does not contain a photopolymerizable carbon-carbon double bond (including those having no aromaticity) and has 2 to 11 organic groups
- R ′′ is a methyl group or an ethyl group, and both may be the same or different.
- R ′ ′′ is a C 2-17 organic group including a photopolymerizable carbon-carbon double bond group
- R ′′ ′′ is a methyl group or an ethyl group, They may be the same or different.
- ⁇ , ⁇ Wherein M is silicon, germanium, titanium or zirconium, and R ′ ′′ ′′ is an alkyl group having 1 to 4 carbon atoms, which may be the same or different.
- R ′′ ′′ ′′ is an alkyl group having 1 to 4 carbon atoms, which may be the same or different.
- the said catalyst is at least 1 metal alkoxide selected from the group which consists of the said General formula (4) and the said General formula (5). Further, in the process of polymerizing the polyorganosiloxane without adding water, at least one alkali metal hydroxide selected from the group consisting of potassium hydroxide and sodium hydroxide may be mixed as the catalyst.
- R is a group having 6 to 18 carbon atoms including at least one aromatic group. Specifically, the following structure: It is preferable that it is at least 1 group chosen from the group represented by these.
- R ′ is a 5- to 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond (having no aromaticity) And an organic group having 2 to 11 carbon atoms.
- the compound represented by the general formula (2) does not include a group having a photopolymerizable carbon-carbon double bond.
- R ′′ is a methyl group or an ethyl group, and both may be the same or different.
- Specific examples of R ′ include the following structures: It is preferable that it is at least 1 group chosen from the group represented by these.
- R ′ ′′ is an organic group having 2 to 17 carbon atoms including a group having a photopolymerizable carbon-carbon double bond
- R ′′ ′′ Are methyl groups or ethyl groups, which may be the same or different.
- Specific examples of R ′ ′′ include the following structures: It is preferable that it is at least 1 group chosen from the group represented by these.
- the photosensitive polyorganosiloxane is represented by the general formula (3), at least one silanol compound represented by the general formula (1), at least one alkoxysilane compound represented by the general formula (2). And at least 1 selected from the group represented by the metal alkoxide represented by the general formula (4), the metal alkoxide represented by the general formula (5), and Ba (OH) 2. It is obtained by a method in which a seed catalyst (hereinafter sometimes simply referred to as “catalyst”) is mixed and polymerized without adding water.
- a seed catalyst hereinafter sometimes simply referred to as “catalyst”
- the metal alkoxide represented by the general formula (4) and the metal alkoxide represented by the general formula (5) catalyze a dealcoholization condensation reaction of a silanol compound (silanol group) and an alkoxysilane compound (alkoxysilyl group). , Itself behaves as an alkoxy group-containing compound and participates in the dealcoholization condensation reaction, and a part forms a polysiloxane or polysilsesquioxane structure in a form incorporated into the molecule.
- the mixing ratio is basically that the silanol compound and the alkoxysilane compound are mixed at 1: 1 (molar ratio), and the alkoxysilane compound can be mixed at a ratio of 30 to 70 mol with respect to 50 mol of the silanol compound.
- the tetravalent metal alkoxide represented by the general formula (4) when used as the metal alkoxide, the tetravalent metal alkoxide and the alkoxysilane compound are respectively converted at a molar ratio of 1: 2. It is preferable to replace (the amount of alkoxysilane compound is reduced by 2 mol for every 1 mol of the amount of tetravalent metal alkoxide mixed).
- the trivalent metal alkoxide represented by the general formula (5) the trivalent metal alkoxide and the alkoxysilane compound are preferably converted at a molar ratio of 2: 3 and replaced.
- Suitable silanol compounds include diphenyl silane diol, di-p-toluyl silane diol, di-p-styryl silane diol, dinaphthyl silane diol, etc., but in terms of price, availability, copolymerization and heat resistance, etc. In view of the above, diphenylsilanediol is particularly suitable.
- N-trialkoxysilyl-1,2,4-triazole N-trialkoxysilylimidazole
- N-trialkoxysilylpyrrole N-trialkoxysilylpyridine
- N-trialkoxysilylpyrrolidine piperidinomethyltrialkoxysilane, 2-piperidinoethyltrialkoxysilane, 3-morpholinopropyltrialkoxysilane, 3-piperazinopropyltrialkoxysilane, 3-piperidinopropyltrialkoxysilane, 3- (4-methylpiperazinopropyl) tri Alkoxysilane, 3- (4-methylpiperidinopropyl) Trialkoxysilane, 4- (2-trialkoxysilyl-1,2,4-triazole, N-trialkoxysilylimidazole, N-trialkoxysilylpyrrole, N-trialkoxysilylpyridine, N-trialkoxysilylpyrrol
- the present inventors have disclosed an alkoxysilane compound having a 5- to 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) that does not contain a photopolymerizable carbon-carbon double bond. It has been found that when used as a raw material for organosilane, the tackiness of the soft-baked film of the photosensitive polyorganosiloxane composition using the same is dramatically eliminated.
- alkoxysilane compounds containing a photopolymerizable carbon-carbon double bond group include vinyltrimethoxysilane, vinyltriethoxysilane, 1-propenyltrimethoxysilane, 1-propenyltriethoxysilane, 2- Propenyltrimethoxysilane, 2-propenyltriethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropyltriethoxysilane, 3-acryloyloxypropyltrimethoxysilane, 3-acryloyloxypropyltriethoxysilane, p- Styryltrimethoxysilane, p-styryltriethoxysilane, p- (1-propenylphenyl) trimethoxysilane, p- (1-propenylphenyl) triethoxysilane, p- (2-propenyl) In order to obtain excellent
- Propyltriethoxysilane, 3-acryloyloxypropyltrimethoxysilane, and 3-acryloyloxypropyltriethoxysilane are more preferable, and 3-methacryloyloxypropyltrimethoxy is considered in consideration of price, harmfulness, flexibility and high crosslinkability.
- Silane is particularly preferred.
- a polyorganosiloxane can be polymerized by appropriately mixing and heating the above-mentioned silanol compound, the above-mentioned two types of alkoxysilane compounds, and a catalyst.
- the heating temperature and heating rate at this time are important parameters for controlling the degree of polymerization of the polyorganosiloxane to be produced.
- the raw material mixture is heated to about 70 ° C. to 150 ° C. for polymerization.
- the addition amount of the catalyst during the polymerization of the silanol compound is less than 2 mol%, the polymerization of the polyorganosiloxane may not sufficiently proceed when heated to the above preferable temperature range or more.
- the silanol compound and the alkoxysilane compound are polymerized only by the action of potassium hydroxide or sodium hydroxide without adding the catalyst at the time of polymerization, it is avoided that a part of the polymer component having high crystallinity is generated. This is not preferable because it crystallizes and precipitates, resulting in white turbidity and precipitation, and the system becomes disproportionate. From the viewpoint of avoiding this “crystallization”, it is important to add the catalyst at the time of polymerization.
- the lower limit of the addition amount of the catalyst is 0.1 mol% or more, more preferably 0.5 mol% or more with respect to the silanol compound, for the above reason.
- the upper limit of the amount of catalyst added depends on the performance of the target polyorganosiloxane. In order to achieve excellent photosensitivity, the aforementioned alkoxysilane compound having a photopolymerizable carbon-carbon double bond is essential, and the upper limit of the polymerization addition amount of the metal alkoxide is calculated from the minimum required amount.
- the amount is 30 mol% or less, more preferably 20 mol% or less, based on the silanol compound.
- the ratio of the two alkoxysilane compounds used is important in achieving both the tack-removing effect of the soft bake film and the excellent photosensitive characteristics.
- the silanol compound and the alkoxysilane compound are basically mixed at a 1: 1 (molar ratio), but of these, they do not contain a photopolymerizable carbon-carbon double bond.
- the molar ratio of an alkoxysilane compound having a 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) and an alkoxysilane compound containing a photopolymerizable carbon-carbon double bond group is 70:30 to 30:70, and more preferably in the range of 60:40 to 40:60.
- the molar ratio of the alkoxysilane compound containing a photopolymerizable carbon-carbon double bond group exceeds 30% of the total alkoxysilane compound, the excellent photosensitive properties expected by the present invention are achieved.
- the molar ratio of the alkoxysilane compound having a 5- to 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) that does not contain a photopolymerizable carbon-carbon double bond is If it exceeds 30% of the silane compound, the tackiness of the soft-baked film of the photosensitive polyorganosiloxane composition can be reduced.
- Photopolymerization initiator It is important to add a photopolymerization initiator to the photosensitive polyorganosiloxane composition for the purpose of imparting photosensitivity.
- Photopolymerization initiators include the following: (1) Benzophenone derivatives such as benzophenone, 4,4′-bis (diethylamino) benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4′-methyldiphenyl ketone, dibenzyl ketone, fluorenone, (2) 2,2′-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl -1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-hydroxy-1- ⁇ 4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] -phenyl
- the ⁇ -aminoalkylphenone compound (8) is more preferable particularly from the viewpoint of photosensitivity.
- the addition amount is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to the component (a).
- the addition amount is 0.1 parts by mass or more, light sufficient to allow photopolymerization to proceed sufficiently is supplied during exposure, and curing of the exposed part sufficiently proceeds, so that a practical relief pattern can be obtained.
- the addition amount is 20 parts by mass or less, the exposure absorption near the surface of the coating film does not become too large, the exposure light beam reaches near the substrate surface, and the photopolymerization becomes uniform in the film thickness direction. A practical relief pattern can be obtained.
- (C) Compound other than component (a) having two or more photopolymerizable unsaturated bond groups Photopolymerization for the purpose of improving film forming characteristics, photosensitive characteristics, and mechanical properties after curing (elongation after curing)
- a compound other than the component (a) having two or more sex unsaturated bond groups can be added.
- a polyfunctional (meth) acrylic acid ester compound that can be polymerized by the action of a photopolymerization initiator is preferable.
- polyethylene glycol diacrylate [number of ethylene glycol units 2 to 20], polyethylene glycol diester, Methacrylate [number of ethylene glycol units 2-20], poly (1,2-propylene glycol) diacrylate [1,2-propylene glycol units number 2-20], poly (1,2-propylene glycol) dimethacrylate [1 , 2-Propylene glycol unit number 2 to 20], polytetramethylene glycol diacrylate [tetramethylene glycol unit number 2 to 10], polytetramethylene glycol dimethacrylate [tetramethylene glycol unit number 2 to 1] ], 1,4-cyclohexanediacrylate, 1,4-cyclohexanedimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate [number of ethylene glycol units 2 to 20
- one or more compounds selected from the group consisting of ethoxylated bisphenol A dimethacrylate [ethylene glycol unit number 4 to 30] and polytetramethylene glycol dimethacrylate [tetramethylene glycol unit number 2 to 10] are preferable.
- Ethoxylated bisphenol A dimethacrylate [number of ethylene glycol units 4 to 30] is represented by the following formula: As an example, Blemmer PDBE-200, 250, 450, 1300 manufactured by Nippon Oil & Fats Co., Ltd. represented by ⁇ wherein q + r ⁇ 4 to 30 ⁇ is given.
- polytetramethylene glycol dimethacrylate those having a tetramethylene glycol unit number of 5 to 10 are preferable.
- Bremer PDT-650 manufactured by Nippon Oil & Fats Co., Ltd. represented by ⁇ wherein s ⁇ 8 ⁇ is given.
- PDBE-450, PDBE-1300, and PDT-650 are particularly preferable.
- the addition amount is preferably 1 to 100 parts by mass, and more preferably 5 to 50 parts by mass with respect to the component (a). If the addition amount is 100 parts by mass or less, it is preferable because the stability of the resin liquid is high and quality variation is small.
- silicone resin can be added to the photosensitive polyorganosiloxane composition for the purpose of further reducing tackiness and improving fluidity of the soft-baked film.
- the silicone resin is, for example, “organosilane compound having 2 to 4 hydrolyzable groups such as alkoxysilyl group and chlorosilyl group” described in “Silicone Handbook” (1990) published by Nikkan Kogyo Shimbun. It is a “polymer having a three-dimensional network structure obtained by cohydrolyzing and polymerizing”.
- the component (a) does not correspond to the (c) silicone resin.
- a so-called straight silicone resin such as methyl, phenyl, phenylmethyl, phenylethyl, or phenylpropyl.
- methylsilicone resins such as KR220L, KR242A, KC89, KR400, KR500 (manufactured by Shin-Etsu Chemical Co., Ltd.), 217 flakes (manufactured by Dow Corning Toray), SR-20, SR-21 (manufactured by Konishi Chemical Industries, Ltd.).
- Phenyl silicone resins such as KR213, KR9218 (manufactured by Shin-Etsu Chemical Co., Ltd.), 220 flakes, 223 flakes, 249 flakes (manufactured by Dow Corning Toray), SR-23 (Konishi Chemical) And the like, and phenylpropyl silicone resins such as Z-6018 (manufactured by Dow Corning Toray).
- a silicone resin having a higher crosslinking density and a solid in a normal temperature range More preferably, an ethyl or phenylpropyl silicone resin is selected. Specifically, among the above, 217 flakes, SR-20, SR-21, SR-23, Z-6018 and the like are particularly preferable. These may be used singly or may be used in combination as appropriate.
- the amount of silicone resin added is preferably 50 to 200 parts by mass relative to the component (a). From the viewpoint of tackiness and fluidity, 50 parts by mass or more is preferable, and from the viewpoint of photosensitive characteristics such as i-line photosensitivity, 200 parts by mass or less is preferable.
- Organosilicon compound An organosilicon compound can be added to the photosensitive polyorganosiloxane composition for the purpose of improving adhesion to various substrates. (However, the following organic silicon compound containing a carboxyl group is excluded.) Examples of the organic silicon compound include the following.
- alkoxy represents a methoxy group or an ethoxy group.
- the addition amount is preferably 0 to 20 parts by mass with respect to the component (a) of the present invention from the viewpoint of the stability of the composition. More preferably, it is 0.1 to 15% by mass, and further preferably 3 to 10% by mass.
- the photosensitive polyorganosiloxane composition has a polyvalent thiol compound having two or more thiol groups for the purpose of improving applicability (wetability) on various substrates as desired. Can be added.
- polyvalent thiol compound examples include the following: (1) Divalent thiol compound 1,2-ethanedithiol, 1,2-propanedithiol, 1,3-propanedithiol, 1,4-butanedithiol, 2,3-butanedithiol, 1,5-pentanedithiol, 1,6-hexanedithiol, 1,10-decanedithiol, 2,3-dihydroxy-1,4-butanedithiol, 3,6-dioxa-1,8-octanedithiol, 3,7-dithia-1,9- Nonanedithiol, 1,2-benzenedithiol, 1,3-benzenedithiol, 1,4-benzenedithiol, 2,3-diamino-1,4-benzenedithiol, 4,5-dimethyl-O-xylenedithiol, toluene 3,4-dithiol, 4,4'-biphen
- the addition amount is preferably 1 to 50 parts by mass, and more preferably 10 to 30 parts by mass with respect to the component (a).
- the addition amount is preferably 1 part by mass or more from the viewpoint of applicability (wetability) on various substrates, and is preferably 50 parts by mass or less from the viewpoint of heat resistance.
- the photosensitive polyorganosiloxane composition may have the following general formula (6) for the purpose of improving applicability (wettability) on various substrates, if desired.
- h is an integer of 1 or 2
- Xa is a divalent aromatic group
- h is a tetravalent aromatic group
- Xc is a divalent organic group containing a carbon atom directly bonded to a silicon atom
- d is an integer of 1 to 3
- Re and Rf are alkyl groups of 1 to 4 carbon atoms, and the same Or may be different
- g is 0, 1 or 2
- Rb is a hydrogen atom or a monovalent hydrocarbon group.
- An organosilicon compound containing a carboxyl group can be added.
- the carboxyl group-containing organosilicon compound represented by the general formula (6) can be obtained by reacting a dicarboxylic anhydride or a tetracarboxylic dianhydride derivative with an organosilicon compound containing an amino group. it can.
- Various structures can be used as the dicarboxylic acid anhydride or tetracarboxylic dianhydride derivative.
- phthalic anhydride and benzophenone tetracarboxylic dianhydride are particularly suitable.
- the organosilicon compound containing an amino group to be reacted with a dicarboxylic acid anhydride or a tetracarboxylic dianhydride derivative can be used in various structures, and examples thereof include the following (hereinafter referred to as alkoxy notation): Represents a methoxy group or an ethoxy group).
- the addition amount is preferably 0.05 to 20 parts by mass, and preferably 1 to 10 parts by mass with respect to the component (a). More preferred. From the viewpoint of applicability (wettability) on various substrates, the amount added is preferably 0.05 parts by mass or more, and from the viewpoint of storage stability of the photosensitive polyorganosiloxane composition, it is preferably 20 parts by mass or less. In using these, it may be individual or a mixture of two or more.
- Nonionic surfactant A nonionic surfactant is added to the photosensitive polyorganosiloxane composition as desired for the purpose of improving applicability (wetability) on various substrates. be able to.
- As the surfactant it is preferable to add a nonionic surfactant as compared with an ionic surfactant from the viewpoint of preventing corrosion of the wiring metal.
- Preferred nonionic surfactants include the following compounds: (1) Ether type polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene polycyclic phenyl ether, polyoxypropylene alkyl ether, (2) Ester ether type polyoxyethylene glyceryl ether fatty acid ester, polyoxyethylene hydrogenated castor oil fatty acid ester, (3) Ester type Polyethylene glycol fatty acid ester, polyoxyethylene trimethylolpropane fatty acid ester, (4) Silicone surfactant dimethylsiloxane ethyleneoxy graft compound, dimethylsiloxane propyleneoxy graft compound, (hydroxyethyleneoxypropyl) methylsiloxane-dimethylsiloxane compound, (5) Fluorosurfactant Perfluoroalkyl carboxylic acid, perfluoroalkyl sulfonic acid, perfluoroalkyl group-containing oligomer (manufactured by Dainippon Ink
- the addition amount is preferably 0.01 to 10 parts by mass, and preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the component (a). Is more preferable.
- the addition amount is preferably 0.01 parts by mass or more from the viewpoint of improving applicability to various base materials, and the addition amount is preferably 10 parts by mass or less from the viewpoint of suppressing development residue residue, pattern lifting and peeling in lithography.
- the photosensitive polyorganosiloxane composition can be adjusted by arbitrarily adding a solvent to adjust the viscosity.
- Suitable solvents include N, N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, tetrahydrofuran, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphoramide, pyridine, cyclohexane Pentanone, ⁇ -butyrolactone, ⁇ -acetyl- ⁇ -butyrolactone, tetramethyl urea, 1,3-dimethyl-2-imidazolinone, N-cyclohexyl-2-pyrrolidone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl ethyl ketone , Methyl isobutyl ketone, anisole, ethyl acetate,
- solvents can be appropriately added to the photosensitive polyorganosiloxane composition according to the coating film thickness and viscosity, but are preferably used in the range of 5 to 120 parts by mass with respect to the component (a).
- a sensitizer for improving photosensitivity can be added to the photosensitive polyorganosiloxane composition as desired.
- sensitizers include Michler's ketone, 4,4′-bis (diethylamino) benzophenone, 2,5-bis (4′-diethylaminobenzylidene) cyclopentanone, and 2,6-bis (4′-diethylamino).
- a polymerization inhibitor can be added to the photosensitive polyorganosiloxane composition for the purpose of improving the viscosity during storage and the stability of photosensitivity.
- examples of such polymerization inhibitors include hydroquinone, N-nitrosodiphenylamine, p-tert-butylcatechol, phenothiazine, N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol etherdiaminetetraacetic acid.
- 2,6-di-tert-butyl-p-methylphenol 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N- Ethyl-N-sulfopropylamino) phenol, N-nitroso-N-phenylhydroxyamine ammonium salt, N-nitroso-N-phenylhydroxylamine ammonium salt, N-nitroso-N- (1-naphthyl) hydroxylamine ammonium salt ,Screw Or the like can be used 4-hydroxy-3,5-di-tert- butyl) phenyl methane.
- the addition amount is preferably 0.001 to 5 parts by mass, and more preferably 0.01 to 1 part by mass with respect to the component (a).
- the photosensitive polyorganosiloxane composition includes an ultraviolet absorber, a coating film smoothness imparting agent, etc., as long as it does not inhibit various characteristics of the photosensitive polyorganosiloxane composition.
- Various additives can be appropriately blended.
- the suitable example of the method of forming a hardening relief pattern using the photosensitive polyorganosiloxane composition of this invention is shown below.
- the composition is applied on various desired base materials in addition to a silicon wafer, a ceramic substrate, an aluminum substrate, and the like.
- a spin coater, a die coater, a spray coater, dipping, printing, a blade coater, roll coating, or the like can be used as the coating apparatus or coating method.
- the coated substrate is soft baked at 80 to 200 ° C.
- a soft baked film having a thickness of 10 to 100 microns, for example, using an exposure projection apparatus such as a contact aligner, mirror projection, or stepper. Actinic rays are irradiated through a desired photomask.
- X-rays, electron beams, ultraviolet rays, visible rays and the like can be used as the actinic rays, but in the present invention, those having a wavelength of 200 to 500 nm are preferably used.
- the light source wavelength is particularly preferably UV-i ray (365 nm), and the aligner or stepper is particularly preferable as the exposure projection apparatus.
- post-exposure baking PEB with any combination of temperature and time (preferably temperature 40 ° C. to 200 ° C., time 10 seconds to 360 seconds), if necessary, for the purpose of improving photosensitivity, A pre-development bake may be applied.
- the good solvent of the photosensitive polyorganosiloxane composition of this invention can be used individually or by mixing a good solvent and a poor solvent suitably.
- Good solvents include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, gamma butyrolactone, ⁇ -acetyl-gammabutyrolactone, cyclopenta
- N-methyl-2-pyrrolidone N-acetyl-2-pyrrolidone
- N, N-dimethylacetamide N, N-dimethylformamide
- dimethyl sulfoxide gamma butyrolactone, ⁇ -acetyl-gammabutyrolactone
- cyclopenta Non, cyclohexanone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl ethyl ketone, methyl isobutyl ketone, methyl amyl ketone and the like are used as the poor solvent, and m
- the film is washed with a rinse solution, and the developer solution is removed to obtain a coating film with a relief pattern.
- a rinse solution As the rinsing liquid, distilled water, methanol, ethanol, isopropanol, isobutyl alcohol, propylene glycol monomethyl ether, or the like can be used alone or in an appropriate mixture, or can be used in a stepwise combination.
- the relief pattern thus obtained is converted into a cured relief pattern at a curing temperature of 150 to 250 ° C., which is much lower than the conventional polyimide precursor composition.
- This heat curing can be performed using a hot plate, an inert oven, a temperature rising oven in which a temperature program can be set, and the like. Air may be used as the atmospheric gas for heat curing, and an inert gas such as nitrogen or argon may be used as necessary.
- the above-mentioned cured relief pattern is applied between a micro structure such as a surface protective film, an interlayer insulating film, an ⁇ -ray shielding film, and a micro lens array of a semiconductor device formed on a substrate such as a silicon wafer and the package material.
- a micro structure such as a surface protective film, an interlayer insulating film, an ⁇ -ray shielding film, and a micro lens array of a semiconductor device formed on a substrate such as a silicon wafer and the package material.
- Various semiconductor devices including an optical element such as a CMOS image sensor are used as any one selected from the group consisting of the supports (partition walls) and other processes are applied to a known semiconductor device manufacturing method. Can be manufactured.
- the electronic component and semiconductor device which have the coating film which consists of resin which hardened the photosensitive polyorganosiloxane composition mentioned above can be obtained.
- a semiconductor device can be formed using a cured relief pattern of the photosensitive polyorganosiloxane composition of the present invention as the spacer material.
- specific examples of the integrated circuit include an integrated circuit using a crystal substrate including silicon, lithium niobate, lithium tartrate, or quartz, and an integrated circuit including a photodiode.
- a microstructure means a micron-sized mechanical, photomechanical, or electromechanical device. Specifically, a microlens is mentioned.
- the packaging material is preferably transparent and may be formed of glass.
- the photosensitive polyorganosiloxane composition of the present invention is applied directly or via a thin film layer on a microstructure formed on a crystal substrate on which an integrated circuit is formed.
- a step of forming a film, a step of irradiating the coating film with an actinic ray through a patterning mask having an opening only in a portion where the spacer material is to be formed, and photocuring the exposed portion, and the coating film using a developer The manufacturing method which includes the process of removing the uncured part of this, and the process of heating a coating film with this base material is mentioned. Each process can be performed by the above-mentioned method.
- Example 1 (Preparation of photosensitive polyorganosiloxane composition C-1) 100 parts by mass of polyorganosiloxane POS-1 obtained in Synthesis Example 1, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone, 30 parts by mass of ethoxylated bisphenol A dimethacrylate [number of ethylene glycol units 30; PDBE-1300 manufactured by NOF Corporation], 15 parts by mass of 3-methacryloxypropyltrimethoxysilane 150 parts by mass of silicone resin (Toray Dow Corning 217 flakes) and 40 parts by mass of N-methyl-2-pyrrolidone were weighed and mixed, and filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns.
- a varnish-like photosensitive polyorganosiloxane composition C-1 was
- Example 2 (Preparation of photosensitive polyorganosiloxane composition C-2) A varnish-like photosensitive polyorganosiloxane composition C-2 was obtained in the same manner as in Example 1 except that 150 parts by mass of SR-20 manufactured by Konishi Chemical was used as the silicone resin.
- Example 3 (Preparation of photosensitive polyorganosiloxane composition C-3) 100 parts by mass of polyorganosiloxane POS-2 obtained in Synthesis Example 2, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone, 30 parts by mass of polytetramethylene glycol dimethacrylate (tetramethylene glycol unit number 8 PDT-650 manufactured by NOF Corporation), 15 parts by mass of 3-methacryloxypropyltrimethoxysilane, 150 parts by mass of silicone resin (Toray Dow Corning 217 flakes) and 40 parts by mass of N-methyl-2-pyrrolidone were weighed and mixed, and filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns.
- a varnish-like photosensitive polyorganosiloxane composition C-3 was obtained
- Example 4 (Preparation of photosensitive polyorganosiloxane composition C-4) A varnish-like photosensitive polyorganosiloxane composition C-4 was obtained in the same manner as in Example 1 except that POS-3 of Synthesis Example 3 was used as the polyorganosiloxane.
- Example 5 (Preparation of photosensitive polyorganosiloxane composition C-5) A varnish-like photosensitive polyorganosiloxane composition C-5 was obtained in the same manner as in Example 1 except that POS-4 of Synthesis Example 4 was used as the polyorganosiloxane.
- Example 6 (Preparation of photosensitive polyorganosiloxane composition C-6) A varnish-like photosensitive polyorganosiloxane composition C-6 was obtained in the same manner as in Example 1 except that POS-5 of Synthesis Example 5 was used as the polyorganosiloxane.
- Example 7 (Preparation of photosensitive polyorganosiloxane composition C-7) A varnish-like photosensitive polyorganosiloxane composition C-7 was obtained in the same manner as in Example 1 except that POS-6 of Synthesis Example 6 was used as the polyorganosiloxane.
- Example 8 (Preparation of photosensitive polyorganosiloxane composition C-8) A varnish-like photosensitive polyorganosiloxane composition C-8 was obtained in the same manner as in Example 1 except that POS-9 of Synthesis Example 9 was used as the polyorganosiloxane.
- Example 9 (Preparation of photosensitive polyorganosiloxane composition C-9) A varnish-like photosensitive polyorganosiloxane composition C-9 was obtained in the same manner as in Example 1 except that POS-11 of Synthesis Example 11 was used as the polyorganosiloxane.
- Example 10 (Preparation of photosensitive polyorganosiloxane composition C-10) A varnish-like photosensitive polyorganosiloxane composition C-10 was obtained in the same manner as in Example 1 except that POS-12 of Synthesis Example 12 was used as the polyorganosiloxane.
- Example 11 (Preparation of photosensitive polyorganosiloxane composition C-11) A varnish-like photosensitive polyorganosiloxane composition C-11 was obtained in the same manner as in Example 1 except that POS-10 of Synthesis Example 10 was used as the polyorganosiloxane.
- Example 12 (Preparation of photosensitive polyorganosiloxane composition C-12) 100 parts by mass of polyorganosiloxane POS-1 obtained in Synthesis Example 1, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone and 40 parts by mass of N-methyl-2-pyrrolidone are weighed and mixed, filtered through a Teflon (registered trademark) filter with a pore size of 0.2 microns, and varnish-like photosensitive. Polyorganosiloxane composition C-12 was obtained.
- Teflon registered trademark
- This resin film is cut to a width of 3.0 mm using a dicing saw (manufactured by Disco, model name DAD-2H / 6T), immersed in a 10% hydrochloric acid aqueous solution and peeled off from the silicon wafer, and a strip-shaped film sample It was.
- This film sample was allowed to stand in an atmosphere of 23 ° C. and 55% RH for 24 hours, and then subjected to a tensile test using a Tensilon tensile tester based on ASTM D-882-88 to evaluate the elongation.
- the results are shown in Table 2 below.
- Comparative Example 1 is a case where only sodium hydroxide is used as a catalyst during the polymerization of polyorganosiloxane, but the system becomes cloudy during the polymerization, whereby the varnish composition cannot be filtered and is not practical.
- Comparative Example 2 a 5- to 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond in the polyorganosiloxane structure (including those having no aromaticity) is used.
- Comparative Example 3 and Comparative Example 4 include a 5- to 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond in the structure of the polyorganosiloxane (including those having no aromaticity). .) And is not a case where the silicone resin, which is one of the requirements of the present invention, is added to the photosensitive polyorganosiloxane composition. As a matter of course, the examples of the present invention Also, it is inferior to Comparative Example 2.
- Example 13 (Preparation of photosensitive polyorganosiloxane composition C-17)
- 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3,5-triazine-2,4,6 (1H, 3H, 5H)- Trion) (Karenz MT NR1 manufactured by Showa Denko KK) was weighed and mixed with 25 parts by mass, filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns, and a varnish-like photosensitive polyorganosiloxane composition.
- C-15 was obtained.
- Example 14 (Preparation of carboxyl group-containing organosilicon compound S-1 solution) A 1 L round bottom flask was charged with 29.6 g (0.2 mol) of phthalic anhydride and 195 g of N-methyl-2-pyrrolidone, and stirring was started. The solution was cooled to 0 ° C., and a solution of 44.2 g (0.2 mol) of 3-aminopropyltriethoxysilane in 100 g of N-methyl-2-pyrrolidone was added. This was returned to room temperature and stirred for 4 hours to obtain an N-methyl-2-pyrrolidone solution containing 20 wt% of carboxyl group-containing organosilicon compound S-1. The structure of S-1 is shown below.
- Example 15 (Preparation of photosensitive polyorganosiloxane composition C-19)
- a nonionic surfactant (trade name: PolyFox product number PF-656, manufactured by OMNOVA Solutions, Inc.) represented by formula (1) is filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns, and then varnished.
- a polyorganosiloxane composition C-19 was obtained.
- the photosensitive polyorganosiloxane compositions C-1, C-17, C-18, and C-19 obtained in Examples 13 to 15 of the present invention and Comparative Example 1 were compared with a spin coater (Tokyo Electron).
- Application spin coating
- edge cutting edge rinsing
- initial film thickness A 45 micron coating was obtained.
- the outer periphery of the wafer on which this coating film was formed was observed, the distance from the wafer edge to the outermost periphery of the coating film was measured, and the coating property (wetting property) was evaluated.
- Examples 13 to 15 of the present invention it is possible to obtain a photosensitive polyorganosiloxane composition that is more excellent in coatability (wetting property) on the substrate than in Comparative Example 1 of the present invention.
- the evaluation of tack property, photosensitive property, low temperature curing property, low volatility, and volume shrinkage of the pre-baked films of Examples 13 to 15 was the same as that of Example 1.
- the photosensitive polyorganosiloxane composition of the present invention is equipped with an image sensor, a micromachine, or a microactuator for forming an insulating material for an electronic component, a surface protective film, an interlayer insulating film, an ⁇ -ray shielding film, etc. in a semiconductor device. It can be suitably used as a semiconductor device or the like and a resin composition used for forming the semiconductor device.
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Abstract
Description
本発明は、電子部品の絶縁材料や半導体装置における表面保護膜、層間絶縁膜、α線遮蔽膜などの形成に、およびイメージセンサーやマイクロマシン、あるいはマイクロアクチュエーターを搭載した半導体装置等に使用される感光性ポリオルガノシロキサン組成物、およびそれを用いて製造される半導体装置等に関する。 The present invention relates to the formation of surface protection films, interlayer insulating films, α-ray shielding films, etc. in insulating materials for electronic components and semiconductor devices, and photosensitive devices used in semiconductor devices equipped with image sensors, micromachines, or microactuators. The present invention relates to a conductive polyorganosiloxane composition, a semiconductor device manufactured using the same, and the like.
電子部品の絶縁材料、並びに半導体装置の表面保護膜、層間絶縁膜、及びα線遮蔽膜などの用途には、優れた耐熱性と電気特性、機械特性を併せ持つポリイミド樹脂が広く用いられている。
このポリイミド樹脂は、通常、感光性ポリイミド前駆体組成物の形で供され、これを基材に塗布し、ソフトベークを施し、所望のパターニングマスクを介して活性光線を照射(露光)し、現像し、熱硬化処理を施すことにより、耐熱性のポリイミド樹脂からなる硬化レリーフパターンを容易に形成させることができるという特徴を有している。(例えば、特許文献1参照。)
Polyimide resins having excellent heat resistance, electrical properties, and mechanical properties are widely used for insulating materials for electronic parts, and surface protection films, interlayer insulation films, and α-ray shielding films for semiconductor devices.
This polyimide resin is usually provided in the form of a photosensitive polyimide precursor composition, which is applied to a substrate, soft baked, irradiated with actinic rays (exposure) through a desired patterning mask, and developed. And it has the characteristic that the hardening relief pattern which consists of a heat resistant polyimide resin can be formed easily by performing a thermosetting process. (For example, refer to Patent Document 1.)
近年、半導体装置の製造工程では、主に構成要素の材質や構造設計上の理由から、上記熱硬化処理をより低い温度で行うことが可能な材料への要求が高まっている。しかしながら、従来のポリイミド樹脂前駆体組成物の場合、硬化処理温度を下げると熱イミド化を完結させることが出来ず、各種の硬化膜物性が低下するため、硬化処理温度の下限はせいぜい300℃前後であった。
ところで、最近の半導体装置の設計思想として、従来からの多層高密度化の流れと同時に、電気抵抗と、これに伴う抵抗ノイズ、抵抗発熱などを低減する目的で、必要箇所の配線断面を大面積化する試みがなされている。特に高さ10ミクロン以上の「巨大配線」層を従来のポリイミド前駆体組成物で被覆し、熱硬化すると、主に残存溶媒成分の揮散により、40%前後もの体積収縮をきたし、「巨大配線」上とその周辺とで大きな段差が生じてしまうため、これをより均一かつ平坦に被覆しうる材料への要求も高い。
In recent years, in the manufacturing process of semiconductor devices, a demand for a material capable of performing the above-described thermosetting treatment at a lower temperature is increasing mainly for the reasons of the material of the constituent elements and the structural design. However, in the case of the conventional polyimide resin precursor composition, if the curing treatment temperature is lowered, the thermal imidization cannot be completed, and various cured film properties are lowered. Therefore, the lower limit of the curing treatment temperature is about 300 ° C. at most. Met.
By the way, as a recent design philosophy of semiconductor devices, the wiring cross section of a necessary part has a large area for the purpose of reducing the electrical resistance and the accompanying resistance noise, resistance heat generation, etc. at the same time as the conventional multi-layer density increasing trend. Attempts have been made. In particular, when a “giant wiring” layer having a height of 10 microns or more is coated with a conventional polyimide precursor composition and thermally cured, the volume of the solvent is reduced by about 40% mainly due to volatilization of the remaining solvent component. Since a large level difference occurs between the top and the periphery thereof, there is a high demand for a material that can coat this more uniformly and flatly.
以下の特許文献2には、低温硬化が可能であり、熱硬化過程での体積収縮の少ない感光性シロキサン系材料が開示されているが、この開示されている技術では電子部品や半導体装置の表面保護膜、層間絶縁膜、α線遮蔽膜などを安定して形成させるだけの性能、例えば各種基材への塗布性や下地基材との密着性や実用レベルの力学特性などを実現することは難しい。
更に、特許文献2に開示される材料は、基材上に塗布後、従来のポリイミド前駆体組成物で行うようなソフトベークを施しても、塗膜がタック性と流動性を残したままである。従って、塗布後の基材と搬送中の装置との接触による装置汚染の心配や、基材上での塗膜の流動を防ぐために常に基材を水平に保つことが必須となるなど、工程上の新たな制約を生じることが否めない。
Patent Document 2 below discloses a photosensitive siloxane-based material that can be cured at a low temperature and has a small volume shrinkage during the heat curing process. However, in this disclosed technique, the surface of an electronic component or a semiconductor device is disclosed. Realizing performance that can stably form protective films, interlayer insulation films, α-ray shielding films, etc., such as applicability to various base materials, adhesion to underlying base materials, and mechanical properties at a practical level difficult.
Furthermore, the material disclosed in Patent Document 2 remains tacky and fluid even after being applied on a base material and then subjected to soft baking such as that performed with a conventional polyimide precursor composition. . Therefore, it is essential to keep the substrate level in order to prevent contamination of the device due to contact between the coated substrate and the device being transported, and to prevent the coating film from flowing on the substrate. It is undeniable that new constraints will be generated.
一方、集積回路内に、あるいはそれとは別に、光学的機能や機械的機能を持った素子を搭載した半導体装置が実用化されている。これらの多くは、シリコンなどの結晶基板に従来から知られた半導体プロセスを用いてトランジスタなどの素子を形成した後、半導体装置の目的に応じた機能を持つ素子(ミクロ構造体)を形成し、これらを一体としてパッケージすることにより製造される。
このようなパッケージ技術の例として、例えば、以下の特許文献3には、集積回路が形成された結晶基板上に形成されたミクロ構造体と、前記ミクロ構造体を被覆するためのパッケージ材と、前記パッケージ材を前記ミクロ構造体上に支持するためのスペーサーとを有する半導体装置およびその例が詳細に開示されている。特許文献3に開示された技術は、マイクロレンズアレイ、ケミカルセンサーなどの各種センサー、あるいは表面弾性波装置等の広範囲の半導体装置に好適に用いることができるが、特許文献3に記載された発明を実施するには、パッケージ材をミクロ構造体上に支持するためのスペーサー(ダム、隔壁とも表現される)が重要な役割を果たす。スペーサーに求められる特性としては、下記の3点が考えられる。
On the other hand, a semiconductor device in which an element having an optical function or a mechanical function is mounted in an integrated circuit or separately from it is put into practical use. In many of these, after forming an element such as a transistor on a crystal substrate such as silicon using a conventionally known semiconductor process, an element (microstructure) having a function corresponding to the purpose of the semiconductor device is formed, It is manufactured by packaging these together.
As an example of such a packaging technique, for example, in Patent Document 3 below, a microstructure formed on a crystal substrate on which an integrated circuit is formed, a package material for covering the microstructure, A semiconductor device having a spacer for supporting the package material on the microstructure and an example thereof are disclosed in detail. The technique disclosed in Patent Document 3 can be suitably used for various sensors such as microlens arrays and chemical sensors, or a wide range of semiconductor devices such as surface acoustic wave devices. For implementation, a spacer (also expressed as a dam or a partition) for supporting the packaging material on the microstructure plays an important role. The following three points can be considered as characteristics required for the spacer.
第一に、このスペーサーは、支持体として必要な部分にのみ形成されるべきであるため、それ自身が感光性を有する部材で形成されていると有利である。なぜならば、スペーサー自身が感光性を有しておれば、必要な部分にのみスペーサーを残すために通常用いられるリソグラフィー工程とエッチング工程のうち、後者を省略することができるからである。
また、このスペーサーの周辺には耐熱性の低い部材、例えば、エポキシ樹脂などの接着剤が使用されているほか、その下部に位置するミクロ構造体なども必ずしも耐熱性が高いとは限らない。それゆえ、第二に、このスペーサーを形成するプロセスは低温であるほど好ましいといえる。
第三に、スペーサーはミクロ構造体を含む閉鎖された空間、特許文献3の記載を引用するならば「キャビティ」を形成するものであるので、パッケージが完了した後にその中に含まれる揮発成分などが残存するのは好ましくない。すなわち、このスペーサーは低揮発成分であることが求められる。
スペーサーには以上のような特性が要求されると考えられるが、特許文献3には、スペーサーに好適に用いられる具体的な部材の開示はなされていない。
First, since this spacer should be formed only in a portion necessary as a support, it is advantageous that the spacer itself is formed of a photosensitive member. This is because, if the spacer itself has photosensitivity, the latter can be omitted from the lithography process and the etching process that are usually used to leave the spacer only in a necessary portion.
In addition, a member having low heat resistance, for example, an adhesive such as an epoxy resin, is used around the spacer, and the microstructure located under the spacer does not necessarily have high heat resistance. Therefore, secondly, it can be said that the process of forming the spacer is more preferable as the temperature is lower.
Thirdly, since the spacer forms a closed space containing a microstructure, and if the description of Patent Document 3 is cited, it forms a “cavity”, so that the volatile components contained therein after the package is completed, etc. Is not preferred. That is, this spacer is required to be a low volatile component.
Although it is considered that the above-described characteristics are required for the spacer, Patent Document 3 does not disclose a specific member suitably used for the spacer.
すなわち低温硬化性に優れ、硬化時の体積収縮が小さく、タックフリーであり、かつ従来のポリイミド前駆体を代替しうるだけの実用的な性能を有する感光性成膜材料は、未だ見出されていないのが現状である。
本発明が解決しようとする課題は、近年の電子部品の絶縁材料や半導体装置における表面保護膜、層間絶縁膜、α線遮蔽膜などの形成に、およびイメージセンサーやマイクロマシン、あるいはマイクロアクチュエーターを搭載した半導体装置等に使用される樹脂組成物への要求、すなわち各種基材への塗布性、感光特性に優れ、250℃以下での低温硬化が可能であり、150℃での揮発性(均熱重量減少率)、及び180℃キュア時での体積収縮率(キュア後残膜率)が小さく、組成物をコーティングし、ソフトベークして得られるソフトベーク膜(以下、単に「ソフトベーク膜」とも言う)のタック性を低減することができる感光性ポリオルガノシロキサン組成物を提供することである。 Problems to be solved by the present invention include the formation of surface protection films, interlayer insulation films, α-ray shielding films, etc. in recent electronic component insulation materials and semiconductor devices, and mounting image sensors, micromachines, or microactuators. Requirements for resin compositions used in semiconductor devices and the like, that is, excellent coating properties to various substrates and photosensitive properties, can be cured at a low temperature of 250 ° C. or less, and are volatile at 150 ° C. (Reduction rate) and volume shrinkage at 180 ° C. (remaining film ratio after curing) are small, and a soft bake film (hereinafter simply referred to as “soft bake film”) obtained by coating and soft baking the composition. It is to provide a photosensitive polyorganosiloxane composition that can reduce the tackiness of (ii).
本発明者らは、鋭意検討し実験を重ねた結果、光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有するアルコキシシラン化合物をポリオルガノシランの原材料として用いると、これを用いた感光性ポリオルガノシロキサン組成物のソフトベーク膜のタック性が劇的に低くなることを、予想外に、見出し、本発明を為すに至った。 As a result of intensive studies and experiments, the inventors of the present invention include a 5- or 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond (including those having no aromaticity). Unexpectedly, it was found that the tackiness of the soft-baked film of the photosensitive polyorganosiloxane composition using the alkoxysilane compound having a) is dramatically reduced. Invented the invention.
すなわち、本発明は、以下の[1]~[19]である:
[1]下記(a)成分、及び(b)成分を含む感光性ポリオルガノシロキサン組成物:
(a)ポリオルガノシロキサン100質量部、ここで、該ポリオルガノシロキサンは、 下記一般式(1):
(b)光重合開始剤0.1~20質量部。
That is, the present invention is the following [1] to [19]:
[1] Photosensitive polyorganosiloxane composition containing the following component (a) and component (b):
(A) 100 parts by mass of polyorganosiloxane, wherein the polyorganosiloxane has the following general formula (1):
(B) 0.1 to 20 parts by mass of a photopolymerization initiator.
[2](c)光重合性の不飽和結合基を2つ以上有する(a)成分以外の化合物を、(a)成分に対して1~100質量部でさらに含む、前記[1]に記載の感光性ポリオルガノシロキサン組成物。 [2] The above [1], further comprising (c) a compound other than the component (a) having two or more photopolymerizable unsaturated bonding groups in an amount of 1 to 100 parts by mass with respect to the component (a). A photosensitive polyorganosiloxane composition.
[3](d)加水分解性基を2~4個有するオルガノシラン化合物を共加水分解して重合させることにより得られる三次元網目構造を呈する(a)成分以外のシリコーンレジンを、(a)成分に対して50~200質量部でさらに含む、前記[1]又は[2]に記載の感光性ポリオルガノシロキサン組成物。 [3] (d) A silicone resin other than the component (a) having a three-dimensional network structure obtained by cohydrolyzing and polymerizing an organosilane compound having 2 to 4 hydrolyzable groups; The photosensitive polyorganosiloxane composition according to [1] or [2], further comprising 50 to 200 parts by mass with respect to the component.
[4]前記触媒が、一般式(4)で表される金属アルコキシド、及び一般式(5)で表される金属アルコキシドからなる群より選択される少なくとも1つの金属アルコキシドである、前記[1]~[3]のいずれかに記載の感光性ポリオルガノシロキサン組成物。 [4] The above [1], wherein the catalyst is at least one metal alkoxide selected from the group consisting of a metal alkoxide represented by the general formula (4) and a metal alkoxide represented by the general formula (5). The photosensitive polyorganosiloxane composition according to any one of [3] to [3].
[5]前記触媒が、一般式(4)で表される金属アルコキシド、一般式(5)で表される金属アルコキシド、及びBa(OH)2からなる群より選択される少なくとも1つの触媒と、水酸化カリウム、及び水酸化ナトリウムからなる群から選択される少なくとも1つの触媒との混合物である、前記[1]~[3]のいずれかに記載の感光性ポリオルガノシロキサン組成物。 [5] The catalyst is at least one catalyst selected from the group consisting of a metal alkoxide represented by the general formula (4), a metal alkoxide represented by the general formula (5), and Ba (OH) 2 ; The photosensitive polyorganosiloxane composition according to any one of the above [1] to [3], which is a mixture with at least one catalyst selected from the group consisting of potassium hydroxide and sodium hydroxide.
[6](e)(CH3O)3-Si-(CH2)3-O-CO-C(CH3)=CH2、(CH3O)3-Si-(CH2)3-O-CO-CH=CH2、及び(CH3O)3-Si-(CH2)3-O-CH2-C2H3O{左記C2H3Oはエポキシ基である}からなる群より選ばれる少なくとも1種以上の有機ケイ素化合物を、(a)成分に対して0.1~20質量部でさらに含む、前記[1]~[5]のいずれかに記載の感光性ポリオルガノシロキサン組成物。 [6] (e) (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CO—C (CH 3 ) ═CH 2 , (CH 3 O) 3 —Si— (CH 2 ) 3 —O —CO—CH═CH 2 and (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CH 2 —C 2 H 3 O {the C 2 H 3 O on the left is an epoxy group} The photosensitive polyorganosiloxane according to any one of the above [1] to [5], further comprising at least one organic silicon compound selected from 0.1 to 20 parts by mass with respect to component (a). Composition.
[7](f)チオール基を少なくとも2つ以上含む多価チオール化合物を、(a)成分に対して1~50質量部でさらに含む、前記[1]~[6]のいずれかに記載の感光性ポリオルガノシロキサン組成物。 [7] The above [1] to [6], further comprising (f) a polyvalent thiol compound containing at least two thiol groups in an amount of 1 to 50 parts by mass with respect to the component (a). Photosensitive polyorganosiloxane composition.
[8](g)下記一般式(6):
[9](h)非イオン性界面活性剤を、(a)成分に対して0.01~10質量部でさらに含む、前記[1]~[8]のいずれかに記載の感光性ポリオルガノシロキサン組成物。 [9] The photosensitive polyorgano described in any one of [1] to [8], further including (h) a nonionic surfactant in an amount of 0.01 to 10 parts by mass with respect to the component (a). Siloxane composition.
[10]前記[1]~[9]のいずれかに記載の感光性ポリオルガノシロキサン組成物を基材上に塗布する工程を含む、ポリオルガノシロキサン膜の形成方法。 [10] A method for forming a polyorganosiloxane film, comprising a step of applying the photosensitive polyorganosiloxane composition according to any one of [1] to [9] onto a substrate.
[11]前記[10]に記載の方法によって得られるポリオルガノシロキサン膜を、活性光線の照射又は加熱により硬化させて得られる、ポリオルガノシロキサン硬化膜。 [11] A cured polyorganosiloxane film obtained by curing the polyorganosiloxane film obtained by the method described in [10] by irradiation with actinic rays or heating.
[12]前記[10]に記載の方法によってポリオルガノシロキサン膜を基材上に形成する工程、パターニングマスクを介して該膜に活性光線を照射し露光部を光硬化させる工程、現像液を用いて該膜の未硬化の部分を除去する工程、及び基材ごと加熱する工程を含む、ポリオルガノシロキサン硬化レリーフパターンの形成方法。 [12] A step of forming a polyorganosiloxane film on a substrate by the method described in [10] above, a step of irradiating the film with an actinic ray through a patterning mask and photocuring an exposed portion, and using a developer A method for forming a polyorganosiloxane cured relief pattern, comprising: removing an uncured portion of the film; and heating the whole substrate.
[13]前記[12]に記載の方法によって得られるポリオルガノシロキサン硬化レリーフパターン。 [13] A polyorganosiloxane cured relief pattern obtained by the method described in [12].
[14]前記[11]に記載のポリオルガノシロキサン硬化膜を含む半導体装置。 [14] A semiconductor device including the cured polyorganosiloxane film according to [11].
[15]前記[12]に記載のポリオルガノシロキサン硬化レリーフパターンを含む半導体装置。 [15] A semiconductor device including the polyorganosiloxane cured relief pattern according to [12].
[16]集積回路が形成された結晶基板上に形成されたミクロ構造体と、前記ミクロ構造体を被覆するためのパッケージ材と、前記パッケージ材を前記ミクロ構造体上に支持するためのスペーサー材とを有する半導体装置において、前記スペーサー材が前記[12]に記載のポリオルガノシロキサン硬化レリーフパターンである半導体装置。 [16] A microstructure formed on a crystal substrate on which an integrated circuit is formed, a package material for covering the microstructure, and a spacer material for supporting the package material on the microstructure A semiconductor device in which the spacer material is the polyorganosiloxane cured relief pattern described in [12].
[17]集積回路がフォトダイオードを含む、前記[16]に記載の半導体装置。 [17] The semiconductor device according to [16], wherein the integrated circuit includes a photodiode.
[18]ミクロ構造体がマイクロレンズである、前記[16]又は[17]に記載の半導体装置。 [18] The semiconductor device according to [16] or [17], wherein the microstructure is a microlens.
[19]ミクロ構造体上に直接に又は薄膜層を介してポリオルガノシロキサン膜を形成する工程、パターニングマスクを介して該膜に活性光線を照射し露光部を光硬化させる工程、現像液を用いて該膜の未硬化の部分を除去する工程、及び基材ごと加熱する工程を含む、前記[16]~[18]のいずれかに記載の半導体装置を製造する方法。 [19] A step of forming a polyorganosiloxane film directly on the microstructure or through a thin film layer, a step of irradiating the film with an actinic ray through a patterning mask to photocur the exposed portion, and a developer. The method for manufacturing a semiconductor device according to any one of [16] to [18], further including a step of removing an uncured portion of the film and a step of heating the whole substrate.
本発明の感光性ポリオルガノシロキサン組成物は、各種基材への塗布性に優れ、ソフトベーク膜のタック性が低く、180℃キュア時での体積収縮率及び150℃での均熱重量減少率が小さく、250℃以下での低温硬化が可能であり、感光性に優れている。 The photosensitive polyorganosiloxane composition of the present invention is excellent in applicability to various substrates, has a low soft bake film tackiness, has a volume shrinkage when cured at 180 ° C., and a soaking weight loss rate at 150 ° C. Is low, can be cured at a low temperature of 250 ° C. or less, and has excellent photosensitivity.
以下、感光性ポリオルガノシロキサン組成物を構成する各成分について、以下具体的に説明する。
(a)ポリオルガノシロキサン
ポリオルガノシロキサンは、下記一般式(1)で表される少なくとも1種のシラノール化合物、下記一般式(2)で表される少なくとも1種のアルコキシシラン化合物、及び下記一般式(3)で表される少なくとも1種のアルコキシシラン化合物を、下記一般式(4)で表される金属アルコキシド、下記一般式(5)で表される金属アルコキシド、及びBa(OH)2からなる群より選択される少なくとも1つの触媒と混合し、水を添加せずに、重合させる方法で得られる。
ここで「水を添加せずに」とは、重合時に水を添加させるという作業は行わない、という意味であって、原料に自然に含まれる水や重合雰囲気における水分までも排除するものではない。
(A) Polyorganosiloxane The polyorganosiloxane is composed of at least one silanol compound represented by the following general formula (1), at least one alkoxysilane compound represented by the following general formula (2), and the following general formula. The at least one alkoxysilane compound represented by (3) comprises a metal alkoxide represented by the following general formula (4), a metal alkoxide represented by the following general formula (5), and Ba (OH) 2. It is obtained by a method of mixing with at least one catalyst selected from the group and polymerizing without adding water.
Here, “without adding water” means that the operation of adding water at the time of polymerization is not performed, and does not exclude water naturally contained in the raw material or moisture in the polymerization atmosphere. .
中でも、前記触媒は、上記一般式(4)及び上記一般式(5)からなる群より選択される少なくとも1つの金属アルコキシドであることが好ましい。
更に、水を添加させることなくポリオルガノシロキサンを重合する過程において、その触媒として水酸化カリウム及び水酸化ナトリウムからなる群から選ばれる少なくとも1つのアルカリ金属水酸化物を混合してもよい。
Especially, it is preferable that the said catalyst is at least 1 metal alkoxide selected from the group which consists of the said General formula (4) and the said General formula (5).
Further, in the process of polymerizing the polyorganosiloxane without adding water, at least one alkali metal hydroxide selected from the group consisting of potassium hydroxide and sodium hydroxide may be mixed as the catalyst.
一般式(1)で表されるシラノール化合物において、Rは少なくとも芳香族基を1つ含む炭素数6~18の基であるが、具体的には、以下の構造:
一般式(2)で表されるアルコキシシラン化合物において、R’は、光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有する炭素数2~11の有機基である。一般式(3)で表されるアルコキシシラン化合物と異なり、一般式(2)で表される化合物は光重合性の炭素-炭素二重結合を有する基を含まない。R’’はメチル基又はエチル基であり、ともに同じであっても異なっていてもよい。R’の具体例としては、以下の構造:
一般式(3)で表されるアルコキシシラン化合物において、R’’’は光重合性の炭素-炭素二重結合を有する基を含む炭素数2~17の有機基であり、R’’’’はメチル基又はエチル基であり、ともに同じであっても異なっていてもよい。R’’’の具体例としては、以下の構造:
感光性ポリオルガノシロキサンは、一般式(1)で表される少なくとも1種のシラノール化合物と、一般式(2)で表される少なくとも1種のアルコキシシラン化合物と、一般式(3)で表される少なくとも1種のアルコキシシラン化合物と、並びに一般式(4)で表される金属アルコシキド、一般式(5)で表される金属アルコシキド、及びBa(OH)2で示される群から選ばれる少なくとも1種の触媒(以下、単に「触媒」ということがある)とを混合し、水を添加することなく重合させる方法で得られる。 The photosensitive polyorganosiloxane is represented by the general formula (3), at least one silanol compound represented by the general formula (1), at least one alkoxysilane compound represented by the general formula (2). And at least 1 selected from the group represented by the metal alkoxide represented by the general formula (4), the metal alkoxide represented by the general formula (5), and Ba (OH) 2. It is obtained by a method in which a seed catalyst (hereinafter sometimes simply referred to as “catalyst”) is mixed and polymerized without adding water.
一般式(4)で表される金属アルコシキド、及び一般式(5)で表される金属アルコキシドは、シラノール化合物(シラノール基)とアルコキシシラン化合物(アルコキシシリル基)の脱アルコール縮合反応を触媒しつつ、自身もアルコキシ基含有化合物として振る舞って脱アルコール縮合反応に関与し、一部は分子内に取り込まれる形でポリシロキサン又はポリシルセスキオキサン構造を形成する。 The metal alkoxide represented by the general formula (4) and the metal alkoxide represented by the general formula (5) catalyze a dealcoholization condensation reaction of a silanol compound (silanol group) and an alkoxysilane compound (alkoxysilyl group). , Itself behaves as an alkoxy group-containing compound and participates in the dealcoholization condensation reaction, and a part forms a polysiloxane or polysilsesquioxane structure in a form incorporated into the molecule.
混合比率としては、シラノール化合物とアルコキシシラン化合物を1:1(モル比)で混合するのを基本とし、シラノール化合物50モルに対して、アルコキシシラン化合物を30~70モルの割合で混合できる。金属アルコキシドを混合するに際しては、アルコキシシラン化合物の一部を置き換える(アルコキシシラン化合物混合量を一定の比率で減じる)形で全体の混合比を調整することが好ましい。
具体的には、金属アルコキシドとして、一般式(4)で表される4価の金属アルコキシドを用いる場合には、4価の金属アルコキシドとアルコキシシラン化合物を、それぞれ1:2のモル比で換算し、置き換える(4価の金属アルコキシド混合量を1モル増やす毎に、アルコキシシラン化合物を2モル減じる)のが好ましい。また、一般式(5)で表される3価の金属アルコキシドを用いる場合には、3価の金属アルコキシドとアルコキシシラン化合物を、それぞれ2:3のモル比で換算し、置き換えるのが好ましい。
好適なシラノール化合物としては、ジフェニルシランジオール、ジ-p-トルイルシランジオール、ジ-p-スチリルシランジオール、ジナフチルシランジオールなどが挙げられるが、価格、入手性、共重合と耐熱性の観点などを考慮すると、ジフェニルシランジオールが特に好適である。
The mixing ratio is basically that the silanol compound and the alkoxysilane compound are mixed at 1: 1 (molar ratio), and the alkoxysilane compound can be mixed at a ratio of 30 to 70 mol with respect to 50 mol of the silanol compound. When mixing the metal alkoxide, it is preferable to adjust the overall mixing ratio in such a manner that a part of the alkoxysilane compound is replaced (the amount of the alkoxysilane compound mixed is reduced by a certain ratio).
Specifically, when the tetravalent metal alkoxide represented by the general formula (4) is used as the metal alkoxide, the tetravalent metal alkoxide and the alkoxysilane compound are respectively converted at a molar ratio of 1: 2. It is preferable to replace (the amount of alkoxysilane compound is reduced by 2 mol for every 1 mol of the amount of tetravalent metal alkoxide mixed). When the trivalent metal alkoxide represented by the general formula (5) is used, the trivalent metal alkoxide and the alkoxysilane compound are preferably converted at a molar ratio of 2: 3 and replaced.
Suitable silanol compounds include diphenyl silane diol, di-p-toluyl silane diol, di-p-styryl silane diol, dinaphthyl silane diol, etc., but in terms of price, availability, copolymerization and heat resistance, etc. In view of the above, diphenylsilanediol is particularly suitable.
また、光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有するアルコキシシラン化合物として好適な化合物としては、N-トリアルコキシシリル-1,2,4-トリアゾール、N-トリアルコキシシリルイミダゾール、N-トリアルコキシシリルピロール、N-トリアルコキシシリルピリジン、N-トリアルコキシシリルピロリジン、ピペリジノメチルトリアルコキシシラン、2-ピペリジノエチルトリアルコキシシラン、3-モルホリノプロピルトリアルコキシシラン、3-ピペラジノプロピルトリアルコキシシラン、3-ピペリジノプロピルトリアルコキシシラン、3-(4-メチルピペラジノプロピル)トリアルコキシシラン、3-(4-メチルピペリジノプロピル)トリアルコキシシラン、4-(2-トリアルコキシシリルエチル)ピリジン、N-(3-トリアルコキシシリルプロピル)-4,5-ジヒドロイミダゾール、2-(2-トリアルコキシシリルエチル)ピリジン、N-(3-トリアルコキシシリルプロピル)ピロール、(以上、アルコキシの部分はメトキシ基又はエトキシ基を表す。)などが挙げられる。 Further, as a compound suitable as an alkoxysilane compound having a 5- to 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) that does not contain a photopolymerizable carbon-carbon double bond, N-trialkoxysilyl-1,2,4-triazole, N-trialkoxysilylimidazole, N-trialkoxysilylpyrrole, N-trialkoxysilylpyridine, N-trialkoxysilylpyrrolidine, piperidinomethyltrialkoxysilane, 2-piperidinoethyltrialkoxysilane, 3-morpholinopropyltrialkoxysilane, 3-piperazinopropyltrialkoxysilane, 3-piperidinopropyltrialkoxysilane, 3- (4-methylpiperazinopropyl) tri Alkoxysilane, 3- (4-methylpiperidinopropyl) Trialkoxysilane, 4- (2-trialkoxysilylethyl) pyridine, N- (3-trialkoxysilylpropyl) -4,5-dihydroimidazole, 2- (2-trialkoxysilylethyl) pyridine, N- (3 -Trialkoxysilylpropyl) pyrrole (wherein the alkoxy moiety represents a methoxy group or an ethoxy group).
本発明者らは、これら光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有するアルコキシシラン化合物をポリオルガノシランの原材料として用いると、これを用いた感光性ポリオルガノシロキサン組成物のソフトベーク膜のタック性が劇的に解消することを見出した。中でも、3-モルホリノプロピルトリメトキシシラン、3-ピペラジノプロピルトリメトキシシラン、3-ピペリジノプロピルトリメトキシシラン、2-(2-トリメトキシシリルエチル)ピリジン、4-(2-トリエトキシシリルエチル)ピリジンを用いるのが、特に好適である。 The present inventors have disclosed an alkoxysilane compound having a 5- to 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) that does not contain a photopolymerizable carbon-carbon double bond. It has been found that when used as a raw material for organosilane, the tackiness of the soft-baked film of the photosensitive polyorganosiloxane composition using the same is dramatically eliminated. Among them, 3-morpholinopropyltrimethoxysilane, 3-piperazinopropyltrimethoxysilane, 3-piperidinopropyltrimethoxysilane, 2- (2-trimethoxysilylethyl) pyridine, 4- (2-triethoxysilyl) Particular preference is given to using ethyl) pyridine.
また、光重合性の炭素-炭素二重結合基を含むアルコキシシラン化合物として好適なものとして、ビニルトリメトキシシラン、ビニルトリエトキシシラン、1-プロペニルトリメトキシシラン、1-プロペニルトリエトキシシラン、2-プロペニルトリメトキシシラン、2-プロペニルトリエトキシシラン、3-メタクリロイルオキシプロピルトリメトキシシラン、3-メタクリロイルオキシプロピルトリエトキシシラン、3-アクリロイルオキシプロピルトリメトキシシラン、3-アクリロイルオキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、p-スチリルトリエトキシシラン、p-(1-プロペニルフェニル)トリメトキシシラン、p-(1-プロペニルフェニル)トリエトキシシラン、p-(2-プロペニルフェニル)トリメトキシシラン、p-(2-プロペニルフェニル)トリエトキシシランなどが挙げられるが、優れたUV-i線感光特性を得るためには、3-メタクリロイルオキシプロピルトリメトキシシラン、3-メタクリロイルオキシプロピルトリエトキシシラン、3-アクリロイルオキシプロピルトリメトキシシラン、3-アクリロイルオキシプロピルトリエトキシシランがより好ましく、価格や有害性、柔軟性と高架橋性の性能などを考慮すると、3-メタクリロイルオキシプロピルトリメトキシシランが特に好適である。 Examples of suitable alkoxysilane compounds containing a photopolymerizable carbon-carbon double bond group include vinyltrimethoxysilane, vinyltriethoxysilane, 1-propenyltrimethoxysilane, 1-propenyltriethoxysilane, 2- Propenyltrimethoxysilane, 2-propenyltriethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropyltriethoxysilane, 3-acryloyloxypropyltrimethoxysilane, 3-acryloyloxypropyltriethoxysilane, p- Styryltrimethoxysilane, p-styryltriethoxysilane, p- (1-propenylphenyl) trimethoxysilane, p- (1-propenylphenyl) triethoxysilane, p- (2-propenyl) In order to obtain excellent UV-i photosensitivity, 3-methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxy and the like can be mentioned. Propyltriethoxysilane, 3-acryloyloxypropyltrimethoxysilane, and 3-acryloyloxypropyltriethoxysilane are more preferable, and 3-methacryloyloxypropyltrimethoxy is considered in consideration of price, harmfulness, flexibility and high crosslinkability. Silane is particularly preferred.
一般式(4)で表される金属アルコキシド、及び一般式(5)で表される金属アルコキシドとして好適なものとしては、トリメトキシアルミニウム、トリエトキシアルミニウム、トリ-n-プロポキシアルミニウム、トリ-iso-プロポキシアルミニウム、トリ-n-ブトキシアルミニウム、トリ-iso-ブトキシアルミニウム、トリ-sec-ブトキシアルミニウム、トリ-tert-ブトキシアルミニウム、トリメトキシボロン、トリエトキシボロン、トリ-n-プロポキシボロン、トリ-iso-プロポキシボロン、トリ-n-ブトキシボロン、トリ-iso-ブトキシボロン、トリ-sec-ブトキシボロン、トリ-tert-ブトキシボロン、テトラメトキシシラン、テトラエトキシシラン、テトラ-n-プロポキシシラン、テトラ-iso-プロポキシシラン、テトラ-n-ブトキシシラン、テトラ-iso-ブトキシシラン、テトラ-sec-ブトキシシラン、テトラ-tert-ブトキシシラン、テトラメトキシゲルマニウム、テトラエトキシゲルマニウム、テトラ-n-プロポキシゲルマニウム、テトラ-iso-プロポキシゲルマニウム、テトラ-n-ブトキシゲルマニウム、テトラ-iso-ブトキシゲルマニウム、テトラ-sec-ブキシゲルマニウム、テトラ-tert-ブトキシゲルマニウム、テトラメトキシチタン、テトラエトキシチタン、テトラ-nプロポキシチタン、テトラ-isoプロポキシチタン、テトラ-nブトキシチタン、テトラ-iso-ブトキシチタン、テトラ-sec-ブトキシチタン、テトラ-tert-ブトキシチタン、テトラメトキシジルコニウム、テトラエトキシジルコニウム、テトラ-n-プロポキシジルコニウム、テトラ-iso-プロポキシジルコニウム、テトラ-n-ブトキシジルコニウム、テトラ-iso-ブトキシジルコニウム、テトラ-sec-ブトキシジルコニウム、テトラ-tert-ブトキシジルコニウム等が挙げられる。迅速かつ均一な重合反応を達成するには反応温度領域で液状であることが好ましく、また触媒としての活性の高さや入手性等を考慮すると、テトラ-iso-プロポキシチタンが特に好適である。 As the metal alkoxide represented by the general formula (4) and the metal alkoxide represented by the general formula (5), trimethoxyaluminum, triethoxyaluminum, tri-n-propoxyaluminum, tri-iso- Propoxy aluminum, tri-n-butoxy aluminum, tri-iso-butoxy aluminum, tri-sec-butoxy aluminum, tri-tert-butoxy aluminum, trimethoxy boron, triethoxy boron, tri-n-propoxy boron, tri-iso- Propoxyboron, tri-n-butoxyboron, tri-iso-butoxyboron, tri-sec-butoxyboron, tri-tert-butoxyboron, tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane Tetra-iso-propoxysilane, tetra-n-butoxysilane, tetra-iso-butoxysilane, tetra-sec-butoxysilane, tetra-tert-butoxysilane, tetramethoxygermanium, tetraethoxygermanium, tetra-n-propoxygermanium, Tetra-iso-propoxygermanium, tetra-n-butoxygermanium, tetra-iso-butoxygermanium, tetra-sec-butoxygermanium, tetra-tert-butoxygermanium, tetramethoxytitanium, tetraethoxytitanium, tetra-npropoxytitanium, Tetra-isopropoxytitanium, tetra-n-butoxytitanium, tetra-iso-butoxytitanium, tetra-sec-butoxytitanium, tetra-tert-butoxytita , Tetramethoxyzirconium, tetraethoxyzirconium, tetra-n-propoxyzirconium, tetra-iso-propoxyzirconium, tetra-n-butoxyzirconium, tetra-iso-butoxyzirconium, tetra-sec-butoxyzirconium, tetra-tert-butoxyzirconium Etc. In order to achieve a rapid and uniform polymerization reaction, it is preferably liquid in the reaction temperature range, and tetra-iso-propoxytitanium is particularly suitable in view of high activity as a catalyst and availability.
上述したシラノール化合物と上述した2種のアルコキシシラン化合物、触媒を適宜混合し、加熱することにより、ポリオルガノシロキサンを重合生成させることができる。この際の加熱温度や昇温速度は、生成するポリオルガノシロキサンの重合度を制御する上で重要なパラメーターである。目的の重合度にもよるが、上記原料混合物を70℃~150℃程度まで加熱し、重合させるのが好ましい。
シラノール化合物に対して、触媒の重合時の添加量が2モル%を下回ると、上記好適温度範囲以上に加熱したときに、ポリオルガノシロキサンの重合が充分に進まない場合がある。このような場合には、水酸化カリウムや水酸化ナトリウムを補触媒として適量添加すると、触媒の不足分を補って、生成するポリオルガノシロキサンの重合度を適度に制御することが可能となる。この場合、反応終了後にカリウムイオンやナトリウムイオンがポリオルガノシロキサン中に残存するが、これらアルカリ金属イオンは、イオン交換樹脂などを用いて容易に除去精製することができるため、実用上特に問題にはならず、好ましい。
但し、上記触媒を重合時に添加せず、水酸化カリウムまたは水酸化ナトリウムの作用だけでシラノール化合物とアルコキシシラン化合物を重合しようとすると、結晶性の高い重合体成分が一部生成することが避けられず、これが結晶化して析出し、白濁や沈殿となり、系が不均化するため好ましくない。この「結晶化」を回避する意味からも、上記触媒を重合時に添加することが重要である。
A polyorganosiloxane can be polymerized by appropriately mixing and heating the above-mentioned silanol compound, the above-mentioned two types of alkoxysilane compounds, and a catalyst. The heating temperature and heating rate at this time are important parameters for controlling the degree of polymerization of the polyorganosiloxane to be produced. Although depending on the desired degree of polymerization, it is preferred that the raw material mixture is heated to about 70 ° C. to 150 ° C. for polymerization.
When the addition amount of the catalyst during the polymerization of the silanol compound is less than 2 mol%, the polymerization of the polyorganosiloxane may not sufficiently proceed when heated to the above preferable temperature range or more. In such a case, when an appropriate amount of potassium hydroxide or sodium hydroxide is added as a cocatalyst, the catalyst deficiency can be compensated and the degree of polymerization of the polyorganosiloxane produced can be controlled appropriately. In this case, potassium ions and sodium ions remain in the polyorganosiloxane after completion of the reaction, but these alkali metal ions can be easily removed and purified using an ion exchange resin or the like. It is preferable.
However, when the silanol compound and the alkoxysilane compound are polymerized only by the action of potassium hydroxide or sodium hydroxide without adding the catalyst at the time of polymerization, it is avoided that a part of the polymer component having high crystallinity is generated. This is not preferable because it crystallizes and precipitates, resulting in white turbidity and precipitation, and the system becomes disproportionate. From the viewpoint of avoiding this “crystallization”, it is important to add the catalyst at the time of polymerization.
触媒の添加量の下限は、シラノール化合物に対して、上記理由により、0.1モル%以上、より好ましくは0.5モル%以上である。
触媒の添加量の上限は、目的とするポリオルガノシロキサンの性能に依存する。優れた感光特性を達成するには、前述の光重合性の炭素-炭素二重結合を有するアルコキシシラン化合物は必須であり、その最低必要量から計算して、金属アルコキシドの重合添加量の上限は、シラノール化合物に対して、30モル%以下、より好ましくは20モル%以下である。
The lower limit of the addition amount of the catalyst is 0.1 mol% or more, more preferably 0.5 mol% or more with respect to the silanol compound, for the above reason.
The upper limit of the amount of catalyst added depends on the performance of the target polyorganosiloxane. In order to achieve excellent photosensitivity, the aforementioned alkoxysilane compound having a photopolymerizable carbon-carbon double bond is essential, and the upper limit of the polymerization addition amount of the metal alkoxide is calculated from the minimum required amount. The amount is 30 mol% or less, more preferably 20 mol% or less, based on the silanol compound.
また、2種のアルコキシシラン化合物の使用比率は、ソフトベーク膜のタック性解消効果と優れた感光特性を両立する上において、重要である。先にも述べたように、シラノール化合物とアルコキシシラン化合物は、1:1(モル比)で混合するのが基本であるが、このうち、光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有するアルコキシシラン化合物と、光重合性の炭素-炭素二重結合基を含むアルコキシシラン化合物とのモル比は、70:30~30:70とするのが好ましく、より好ましくは、60:40~40:60の範囲である。
光重合性の炭素-炭素二重結合基を含むアルコキシシラン化合物の使用モル比率が全アルコキシシラン化合物の30%を上回ると、本発明が期待する優れた感光特性が達成される。同時に、光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を有するアルコキシシラン化合物の使用モル比率が全アルコキシシラン化合物の30%を上回ると、感光性ポリオルガノシロキサン組成物のソフトベーク膜のタック性を低減させることができる。
In addition, the ratio of the two alkoxysilane compounds used is important in achieving both the tack-removing effect of the soft bake film and the excellent photosensitive characteristics. As described above, the silanol compound and the alkoxysilane compound are basically mixed at a 1: 1 (molar ratio), but of these, they do not contain a photopolymerizable carbon-carbon double bond. The molar ratio of an alkoxysilane compound having a 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) and an alkoxysilane compound containing a photopolymerizable carbon-carbon double bond group is 70:30 to 30:70, and more preferably in the range of 60:40 to 40:60.
When the molar ratio of the alkoxysilane compound containing a photopolymerizable carbon-carbon double bond group exceeds 30% of the total alkoxysilane compound, the excellent photosensitive properties expected by the present invention are achieved. At the same time, the molar ratio of the alkoxysilane compound having a 5- to 6-membered nitrogen atom-containing heterocyclic group (including those having no aromaticity) that does not contain a photopolymerizable carbon-carbon double bond is If it exceeds 30% of the silane compound, the tackiness of the soft-baked film of the photosensitive polyorganosiloxane composition can be reduced.
(b)光重合開始剤
感光性ポリオルガノシロキサン組成物には、感光性を付与する目的で、光重合開始剤を添加することが重要である。
光重合開始剤としては、以下のものが挙げられる:
(1)ベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-ベンゾイル-4’-メチルジフェニルケトン、ジベンジルケトン、フルオレノンなどのベンゾフェノン誘導体、
(2)2,2’-ジエトキシアセトフェノン、2-ヒドロキシ-2-メチルプロピオフェノン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシシクロヘキシルフェニルケトン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モフォリノプロパン-1-オン、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチルプロピオニル)-ベンジル]-フェニル}-2-メチルプロパン-1-オン、フェニルグリオキシル酸メチルなどのアセトフェノン誘導体、
(3)チオキサントン、2-メチルチオキサントン、2-イソプロピルチオキサントン、ジエチルチオキサントンなどのチオキサントン誘導体、
(4)ベンジル、ベンジルジメチルケタール、ベンジル-β-メトキシエチルアセタールなどのベンジル誘導体、
(5)ベンゾイン、ベンゾインメチルエーテル、2-ヒドロキシ-2-メチル-1フェニルプロパン-1-オン、などのベンゾイン誘導体、
(6)1-フェニル-1,2-ブタンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-ベンゾイル)オキシム、1,3-ジフェニルプロパントリオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-3-エトキシプロパントリオン-2-(O-ベンゾイル)オキシム、1,2-オクタンジオン,1-[4-(フェニルチオ)-2-(O-ベンゾイルオキシム)]、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル],1-(O-アセチルオキシム)などのオキシム系化合物、
(B) Photopolymerization initiator It is important to add a photopolymerization initiator to the photosensitive polyorganosiloxane composition for the purpose of imparting photosensitivity.
Photopolymerization initiators include the following:
(1) Benzophenone derivatives such as benzophenone, 4,4′-bis (diethylamino) benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4′-methyldiphenyl ketone, dibenzyl ketone, fluorenone,
(2) 2,2′-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl -1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] -phenyl} Acetophenone derivatives such as -2-methylpropan-1-one and methyl phenylglyoxylate,
(3) Thioxanthone derivatives such as thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, diethylthioxanthone,
(4) benzyl derivatives such as benzyl, benzyldimethyl ketal, benzyl-β-methoxyethyl acetal,
(5) benzoin derivatives such as benzoin, benzoin methyl ether, 2-hydroxy-2-methyl-1phenylpropan-1-one,
(6) 1-phenyl-1,2-butanedione-2- (O-methoxycarbonyl) oxime, 1-phenyl-1,2-propanedione-2- (O-methoxycarbonyl) oxime, 1-phenyl-1, 2-propanedione-2- (O-ethoxycarbonyl) oxime, 1-phenyl-1,2-propanedione-2- (O-benzoyl) oxime, 1,3-diphenylpropanetrione-2- (O-ethoxycarbonyl) ) Oxime, 1-phenyl-3-ethoxypropanetrione-2- (O-benzoyl) oxime, 1,2-octanedione, 1- [4- (phenylthio) -2- (O-benzoyloxime)], ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl], 1- (O-acetyloxime) Oxime compounds of,
(7)2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチルプロピオニル)-ベンジル]フェニル}-2-メチルプロパン、などのα-ヒドロキシケトン系化合物、
(8)2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1(IRGACURE369)、2-ジメチルアミノ-2-(4-メチルベンジル)-1-(4-モルフォリン-4-イル-フェニル)ブタン-1-オンなどのα-アミノアルキルフェノン系化合物、
(9)ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチル-ペンチルフォスフィンオキサイド、2,4,6-トリメチルベンゾイル-ジフェニル-フォスフィンオキサイドなどのフォスフィンオキサイド系化合物、
(10)ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)フェニル)チタニウムなどのチタノセン化合物、
(11)エチル-p-(N,N-ジメチルアミノベンゾエイト)などのベンゾエイト誘導体、
(12)9-フェニルアクリジンなどのアクリジン誘導体。
これら光重合開始剤の使用にあたっては、単独でも2種以上の混合物でもかまわない。
(7) 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- [4- (2-hydroxyethoxy) phenyl] -2-hydroxy-2-methyl-1-propan-1-one, Α-hydroxy ketone compounds such as 2-hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] phenyl} -2-methylpropane,
(8) 2-Benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 (IRGACURE369), 2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholine Α-aminoalkylphenone compounds such as -4-yl-phenyl) butan-1-one,
(9) Bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide, 2,4,6-trimethyl Phosphine oxide compounds such as benzoyl-diphenyl-phosphine oxide,
(10) Titanocene compounds such as bis (η 5 -2,4-cyclopentadien-1-yl) -bis (2,6-difluoro-3- (1H-pyrrol-1-yl) phenyl) titanium,
(11) benzoate derivatives such as ethyl-p- (N, N-dimethylaminobenzoate),
(12) Acridine derivatives such as 9-phenylacridine.
When these photopolymerization initiators are used, they may be used alone or as a mixture of two or more.
上記した光重合開始剤の中では、特に光感度の点で、(8)のα-アミノアルキルフェノン系化合物がより好ましい。その添加量は、上記(a)成分に対して、0.1~20質量部とするのが好ましく、1~10質量部とするのがより好ましい。添加量が0.1質量部以上で、露光に際して、光重合が充分に進行するだけの光が供給され、露光部の硬化が十分に進行し、実用的なレリ-フパターンを得ることができる。逆に添加量が20質量部以下であれば、塗膜表面付近での露光吸収が大きくなりすぎることはなく、基板面付近まで露光光線が到達し、光重合が膜厚方向で均一となるため、実用的なレリ-フパターンを得ることができる。 Among the photopolymerization initiators described above, the α-aminoalkylphenone compound (8) is more preferable particularly from the viewpoint of photosensitivity. The addition amount is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass with respect to the component (a). When the addition amount is 0.1 parts by mass or more, light sufficient to allow photopolymerization to proceed sufficiently is supplied during exposure, and curing of the exposed part sufficiently proceeds, so that a practical relief pattern can be obtained. On the contrary, if the addition amount is 20 parts by mass or less, the exposure absorption near the surface of the coating film does not become too large, the exposure light beam reaches near the substrate surface, and the photopolymerization becomes uniform in the film thickness direction. A practical relief pattern can be obtained.
(c)光重合性の不飽和結合基を2つ以上有する(a)成分以外の化合物
成膜特性や感光特性並びに硬化後の力学特性(硬化後の伸度)を改善する目的で、光重合性の不飽和結合基を2つ以上有する(a)成分以外の化合物を添加することができる。このようなモノマーとしては、光重合開始剤の作用により重合可能な多官能(メタ)アクリル酸エステル系化合物が好ましく、例えば、ポリエチレングリコールジアクリレート[エチレングリコールユニットの数2~20]、ポリエチレングリコールジメタクリレート[エチレングリコールユニットの数2~20]、ポリ(1,2-プロピレングリコール)ジアクリレート[1,2-プロピレングリコールユニット数2~20]、ポリ(1,2-プロピレングリコール)ジメタクリレート[1,2-プロピレングリコールユニット数2~20]、ポリテトラメチレングリコールジアクリレート[テトラメチレングリコールユニット数2~10]、ポリテトラメチレングリコールジメタクリレート[テトラメチレングリコールユニット数2~10]、1,4-シクロヘキサンジアクリレート、1,4-シクロヘキサンジメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、トリメチロールプロパントリアクリレート、エトキシ化トリメチロールプロパントリアクリレート[エチレングリコールユニットの数2~20]、トリメチロールプロパントリメタクリレート、トリ-2-ヒドロキシエチルイソシアヌレートトリアクリレート、トリ-2-ヒドロキシエチルイソシアヌレートトリメタクリレート、グリセロールジアクリレート、グリセロールジメタクリレート、ジトリメチロールプロパントリアクリレート、ジトリメチロールプロパンテトラアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールヘキサアクリレート、メチレンビスアクリルアミド、エチレングリコールジグリシジルエーテル-メタクリル酸付加物、グリセロールジグリシジルエーテル-アクリル酸付加物、ビスフェノールAジグリシジルエーテル-アクリル酸付加物、ビスフェノールAジグリシジルエーテル-メタクリル酸付加物、エトキシ化ビスフェノールAジアクリレート[エチレングリコールユニットの数2~30]、エトキシ化ビスフェノールAジメタクリレート[エチレングリコールユニットの数4~30]、N,N’-ビス(2-メタクリロイルオキシエチル)尿素などが挙げられる。
中でも、エトキシ化ビスフェノールAジメタクリレート[エチレングリコールユニットの数4~30]、ポリテトラメチレングリコールジメタクリレート[テトラメチレングリコールユニット数2~10]からなる群から選択される一種以上の化合物が好ましい。
(C) Compound other than component (a) having two or more photopolymerizable unsaturated bond groups Photopolymerization for the purpose of improving film forming characteristics, photosensitive characteristics, and mechanical properties after curing (elongation after curing) A compound other than the component (a) having two or more sex unsaturated bond groups can be added. As such a monomer, a polyfunctional (meth) acrylic acid ester compound that can be polymerized by the action of a photopolymerization initiator is preferable. For example, polyethylene glycol diacrylate [number of ethylene glycol units 2 to 20], polyethylene glycol diester, Methacrylate [number of ethylene glycol units 2-20], poly (1,2-propylene glycol) diacrylate [1,2-propylene glycol units number 2-20], poly (1,2-propylene glycol) dimethacrylate [1 , 2-Propylene glycol unit number 2 to 20], polytetramethylene glycol diacrylate [tetramethylene glycol unit number 2 to 10], polytetramethylene glycol dimethacrylate [tetramethylene glycol unit number 2 to 1] ], 1,4-cyclohexanediacrylate, 1,4-cyclohexanedimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate [number of ethylene glycol units 2 to 20 ], Trimethylolpropane trimethacrylate, tri-2-hydroxyethyl isocyanurate triacrylate, tri-2-hydroxyethyl isocyanurate trimethacrylate, glycerol diacrylate, glycerol dimethacrylate, ditrimethylolpropane triacrylate, ditrimethylolpropane tetraacrylate, Dipentaerythritol pentaacrylate, dipentaerythritol Oxaacrylate, methylene bisacrylamide, ethylene glycol diglycidyl ether-methacrylic acid adduct, glycerol diglycidyl ether-acrylic acid adduct, bisphenol A diglycidyl ether-acrylic acid adduct, bisphenol A diglycidyl ether-methacrylic acid adduct, Ethoxylated bisphenol A diacrylate [number of ethylene glycol units 2 to 30], ethoxylated bisphenol A dimethacrylate [number of ethylene glycol units 4 to 30], N, N′-bis (2-methacryloyloxyethyl) urea, etc. Can be mentioned.
Among these, one or more compounds selected from the group consisting of ethoxylated bisphenol A dimethacrylate [ethylene glycol unit number 4 to 30] and polytetramethylene glycol dimethacrylate [tetramethylene glycol unit number 2 to 10] are preferable.
エトキシ化ビスフェノールAジメタクリレート[エチレングリコールユニットの数4~30]としては、次式:
ポリテトラメチレングリコールジメタクリレート[テトラメチレングリコールユニット数2~10]としては、テトラメチレングリコールユニット数が5~10であるものが好ましく、次式:
これらの中でも、PDBE-450やPDBE-1300、PDT-650が特に好ましい。
As polytetramethylene glycol dimethacrylate [tetramethylene glycol unit number 2 to 10], those having a tetramethylene glycol unit number of 5 to 10 are preferable.
Among these, PDBE-450, PDBE-1300, and PDT-650 are particularly preferable.
また、これらの使用にあたっては、必要に応じて、単独でも2種以上を混合して用いてもかまわない。その添加量は、上記(a)成分に対して、1~100質量部であることが好ましく、5~50質量部であることがより好ましい。添加量が100質量部以下であれば、樹脂液の安定性が高く、品質バラツキが少ないため、好ましい。 Moreover, when using these, as needed, you may use individually or in mixture of 2 or more types. The addition amount is preferably 1 to 100 parts by mass, and more preferably 5 to 50 parts by mass with respect to the component (a). If the addition amount is 100 parts by mass or less, it is preferable because the stability of the resin liquid is high and quality variation is small.
(d)シリコーンレジン
感光性ポリオルガノシロキサン組成物には、ソフトベーク膜の更なるタック性低減及び流動性を改善する目的で、シリコーンレジンを添加することができる。ここで、シリコーンレジンとは、例えば、日刊工業新聞社刊「シリコーンハンドブック」(1990)に記されている、「アルコキシシリル基やクロロシリル基などの加水分解性基を2~4個有するオルガノシラン化合物を共加水分解し重合して得られる三次元網目構造をとったポリマー」のことを指す。なお、上記(a)成分は、(c)シリコ-ンレジンには該当しないものとする。
(D) Silicone resin A silicone resin can be added to the photosensitive polyorganosiloxane composition for the purpose of further reducing tackiness and improving fluidity of the soft-baked film. Here, the silicone resin is, for example, “organosilane compound having 2 to 4 hydrolyzable groups such as alkoxysilyl group and chlorosilyl group” described in “Silicone Handbook” (1990) published by Nikkan Kogyo Shimbun. It is a “polymer having a three-dimensional network structure obtained by cohydrolyzing and polymerizing”. The component (a) does not correspond to the (c) silicone resin.
本発明の目的を達成するためには、その中でも、メチル系、フェニル系、フェニルメチル系、フェニルエチル系、フェニルプロピル系などの、いわゆるストレートシリコーンレジンを添加することが好ましい。これらの例としては、KR220L、KR242A、KC89、KR400、KR500(以上信越化学工業製)などのメチルシリコーンレジン、217フレーク(東レ・ダウコーニング製)、SR-20、SR-21(以上小西化学工業製)などのフェニル系シリコーンレジン、KR213、KR9218(以上信越化学工業製)、220フレーク、223フレーク、249フレーク(以上東レ・ダウコーニング製)などのフェニルメチル系シリコーンレジン、SR-23(小西化学工業製)などのフェニルエチル系シリコーンレジン、Z-6018(東レ・ダウコーニング製)などのフェニルプロピル系シリコーンレジン等が挙げられる。 In order to achieve the object of the present invention, it is preferable to add a so-called straight silicone resin such as methyl, phenyl, phenylmethyl, phenylethyl, or phenylpropyl. Examples of these are methylsilicone resins such as KR220L, KR242A, KC89, KR400, KR500 (manufactured by Shin-Etsu Chemical Co., Ltd.), 217 flakes (manufactured by Dow Corning Toray), SR-20, SR-21 (manufactured by Konishi Chemical Industries, Ltd.). Phenyl silicone resins such as KR213, KR9218 (manufactured by Shin-Etsu Chemical Co., Ltd.), 220 flakes, 223 flakes, 249 flakes (manufactured by Dow Corning Toray), SR-23 (Konishi Chemical) And the like, and phenylpropyl silicone resins such as Z-6018 (manufactured by Dow Corning Toray).
ソフトベーク膜のタック性低減、及び流動性の改善という目的では、より架橋密度が高く、常用温度域で固体であるシリコーンレジンの添加が好ましく、その意味では上記好適例の中でも、フェニル系もしくはフェニルエチル、フェニルプロピル系のシリコーンレジンを選択することがより好ましい。具体的には、上記のうち、217フレーク、SR-20、SR-21、SR-23、Z-6018などが特に好ましい。これらは単独で用いてもよいし、適宜混合して用いることもできる。
これらシリコーンレジンを添加する場合の添加量は、上記(a)成分に対して50~200質量部であることが好ましい。タック性や流動性の観点から50質量部以上が好ましく、i線感光性などの感光特性の観点から、200質量部以下が好ましい。
For the purpose of reducing the tackiness and improving the fluidity of the soft bake film, it is preferable to add a silicone resin having a higher crosslinking density and a solid in a normal temperature range. More preferably, an ethyl or phenylpropyl silicone resin is selected. Specifically, among the above, 217 flakes, SR-20, SR-21, SR-23, Z-6018 and the like are particularly preferable. These may be used singly or may be used in combination as appropriate.
The amount of silicone resin added is preferably 50 to 200 parts by mass relative to the component (a). From the viewpoint of tackiness and fluidity, 50 parts by mass or more is preferable, and from the viewpoint of photosensitive characteristics such as i-line photosensitivity, 200 parts by mass or less is preferable.
(e)有機ケイ素化合物
感光性ポリオルガノシロキサン組成物には、各種基材とも密着性を向上させる目的で、有機ケイ素化合物を添加することができる。(但し、後述のカルボキシル基含有の有機ケイ素化合物は除く。)有機ケイ素化合物としては、以下のものが挙げられる。(以下、アルコキシの表記はメトキシ基又はエトキシ基のことを指す。)ビニルトリアルコキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリアルコキシシラン、3-グリシドキプロピルトリアルコキシシラン、3-グリシドキプロピルメチルジアルコキシシラン、p-スチリルトリアルコキシシラン、3-メタクリロキシプロピルトリアルコキシラン、3-メタクリロキシプロピルメチルジアルコキシラン、3-アクリロキシプロピルトリアルコキシラン、3-アクリロキシプロピルメチルジアルコキシラン、N-2(アミノエチル)-3-アミノプロピルトリアルコキシシラン、N-2(アミノエチル)-3-アミノプロピルメチルジアルコキシシラン、3-アミノプロピルトリアルコキシシラン、3-トリアルコキシシリル-N-(1.3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリアルコキシシラン、3-ウレイドプロピルトリアルコキシシラン、3-ウレイドプロピルメチルジアルコキシシラン、3-メルカプトプロピルトリアルコキシシラン、3-メルカプトプロピルメチルジアルコキシシラン、ビス(トリアルコキシシリルプロピル)テトラスルフィド、3-イソシアナトプロピルトリアルコキシシラン。
(E) Organosilicon compound An organosilicon compound can be added to the photosensitive polyorganosiloxane composition for the purpose of improving adhesion to various substrates. (However, the following organic silicon compound containing a carboxyl group is excluded.) Examples of the organic silicon compound include the following. (Hereinafter, alkoxy represents a methoxy group or an ethoxy group.) Vinyltrialkoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrialkoxysilane, 3-glycidoxypropyltrialkoxysilane, 3-glycidyl Doxypropylmethyl dialkoxysilane, p-styryltrialkoxysilane, 3-methacryloxypropyltrialkoxylane, 3-methacryloxypropylmethyl dialkoxylane, 3-acryloxypropyltrialkoxylane, 3-acryloxypropylmethyl dialkoxy Lan, N-2 (aminoethyl) -3-aminopropyltrialkoxysilane, N-2 (aminoethyl) -3-aminopropylmethyldialkoxysilane, 3-aminopropyltrialkoxysilane, 3-trialkoxysilane Ru-N- (1.3-dimethyl-butylidene) propylamine, N-phenyl-3-aminopropyltrialkoxysilane, 3-ureidopropyltrialkoxysilane, 3-ureidopropylmethyldialkoxysilane, 3-mercaptopropyltri Alkoxysilane, 3-mercaptopropylmethyldialkoxysilane, bis (trialkoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltrialkoxysilane.
とりわけ、(CH3O)3-Si-(CH2)3-O-CO-C(CH3)=CH2、(CH3O)3-Si-(CH2)3-O-CO-CH=CH2、及び(CH3O)3-Si-(CH2)3-O-CH2-C2H3O(左記C2H3Oはエポキシ基)からなる群より選ばれる一種以上の化合物が好ましい。
さらにその中でも、(CH3O)3-Si-(CH2)3-O-CO-C(CH3)=CH2、つまり、3-メタクリロイルオキシプロピルトリメトキシシラン(以下、MEMOと略称する場合もある)が、柔軟性と密着性向上効果の観点から好ましい。密着剤を添加する場合の添加量は、本発明の(a)成分に対して、組成物の安定性の観点から0~20質量部が好ましい。より好ましくは0.1~15質量%、さらに好ましくは3~10質量%である。
In particular, (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CO—C (CH 3 ) ═CH 2 , (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CO—CH ═CH 2 and (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CH 2 —C 2 H 3 O (wherein C 2 H 3 O is an epoxy group) Compounds are preferred.
Among them, (CH 3 O) 3 —Si— (CH 2 ) 3 —O—CO—C (CH 3 ) ═CH 2 , that is, 3-methacryloyloxypropyltrimethoxysilane (hereinafter abbreviated as MEMO) However, it is preferable from the viewpoints of flexibility and adhesion improvement effect. In the case of adding an adhesion agent, the addition amount is preferably 0 to 20 parts by mass with respect to the component (a) of the present invention from the viewpoint of the stability of the composition. More preferably, it is 0.1 to 15% by mass, and further preferably 3 to 10% by mass.
(f)多価チオール化合物
感光性ポリオルガノシロキサン組成物には、所望に応じ、各種基材上での塗布性(濡れ性)を向上させる目的で、チオール基を2個以上有する多価チオール化合物を添加することができる。多価チオール化合物としては、例えば、以下のようなものが挙げられる:
(1)2価のチオール化合物
1,2―エタンジチオール、1,2-プロパンジチオール、1,3-プロパンジチオール、1,4-ブタンジチオール、2,3-ブタンジチオール、1,5-ペンタンジチオール、1,6-ヘキサンジチオール、1,10-デカンジチオール、2,3-ジヒドロキシ-1,4-ブタンジチオール、3,6-ジオキサ-1,8-オクタンジチオール、3,7-ジチア-1,9-ノナンジチオール、1,2-ベンゼンジチオール、1,3-ベンゼンジチオール、1,4-ベンゼンジチオール、2,3-ジアミノ-1,4-ベンゼンジチオール、4,5-ジメチル-O-キシレンジチオール、トルエン-3,4-ジチオール、4,4‘-ビフェニルジチオール、1,5-ナフタレンジチオール、6-(ジブチルアミノ)-1,3,5-トリアジン-2,4-ジチオール、2-アミノ-1,3,5-トリアジン-4,6-ジチオール、6-アニリノ-1,3,5-トリアジン-2,4-ジチオール、6-(4’-アニリノフェニルiso-プロピルアミノ)-1,3,5-トリアジン-2,4-ジチオール、6-(3’,5’-tert-ブチル-4’-ヒドロキシアニリノ)-1,3,5-トリアジン-2,4-ジチオール、キノキサリン-2,3-ジチオール、プリン-2,6-ジチオール、1,3,4-チアジアゾール-2,5-ジチオール、1,4-ビス(3-メルカプトブチリルオキシ)ブタン(昭和電工(株)製 カレンズMT BD1)、
(2)3価のチオール化合物
1,3,5-ベンゼントリチオール、s-トリアジン-2,4,6-トリチオール、1,3,5-トリス(3-メルカプトブチルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン)(昭和電工(株)製 カレンズMT NR1)、
(3)4価のチオール化合物
ペンタエリスリトールテトラキス(3-メルカプトブチレート)(昭和電工(株)製 カレンズMT PE1)。
(F) Polyvalent thiol compound The photosensitive polyorganosiloxane composition has a polyvalent thiol compound having two or more thiol groups for the purpose of improving applicability (wetability) on various substrates as desired. Can be added. Examples of the polyvalent thiol compound include the following:
(1) Divalent thiol compound 1,2-ethanedithiol, 1,2-propanedithiol, 1,3-propanedithiol, 1,4-butanedithiol, 2,3-butanedithiol, 1,5-pentanedithiol, 1,6-hexanedithiol, 1,10-decanedithiol, 2,3-dihydroxy-1,4-butanedithiol, 3,6-dioxa-1,8-octanedithiol, 3,7-dithia-1,9- Nonanedithiol, 1,2-benzenedithiol, 1,3-benzenedithiol, 1,4-benzenedithiol, 2,3-diamino-1,4-benzenedithiol, 4,5-dimethyl-O-xylenedithiol, toluene 3,4-dithiol, 4,4'-biphenyldithiol, 1,5-naphthalenedithiol, 6- (dibutylamino) 1,3,5-triazine-2,4-dithiol, 2-amino-1,3,5-triazine-4,6-dithiol, 6-anilino-1,3,5-triazine-2,4-dithiol, 6- (4′-anilinophenyliso-propylamino) -1,3,5-triazine-2,4-dithiol, 6- (3 ′, 5′-tert-butyl-4′-hydroxyanilino)- 1,3,5-triazine-2,4-dithiol, quinoxaline-2,3-dithiol, purine-2,6-dithiol, 1,3,4-thiadiazole-2,5-dithiol, 1,4-bis ( 3-mercaptobutyryloxy) butane (Karenz MT BD1 manufactured by Showa Denko KK),
(2) Trivalent thiol compound 1,3,5-benzenetrithiol, s-triazine-2,4,6-trithiol, 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3 5-triazine-2,4,6 (1H, 3H, 5H) -trione) (Karenz MT NR1 manufactured by Showa Denko KK),
(3) Tetravalent thiol compound Pentaerythritol tetrakis (3-mercaptobutyrate) (Karenz MT PE1 manufactured by Showa Denko KK).
これらの使用にあたっては、単独でも2種以上の混合物でもよい。
これらの多価チオール化合物の中でも、特に3価のチオール化合物が好ましく、さらに3価のチオール化合物の中でも、1,3,5-トリス(3-メルカプトブチルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン)(昭和電工(株)製 カレンズMT NR1)が特に好適である。
(f)多価チオール化合物を添加する場合の添加量としては、上記(a)成分に対して、1~50質量部であることが好ましく、10~30質量部であることがより好ましい。該添加量としては、各種基材上での塗布性(濡れ性)の観点から、1質量部以上が好ましく、耐熱性の観点から、50質量部以下が好ましい。
In using these, they may be used alone or as a mixture of two or more.
Among these polyvalent thiol compounds, trivalent thiol compounds are particularly preferable, and among the trivalent thiol compounds, 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3,5-triazine is preferable. -2,4,6 (1H, 3H, 5H) -trione) (Karenz MT NR1 manufactured by Showa Denko KK) is particularly preferred.
(F) When the polyvalent thiol compound is added, the addition amount is preferably 1 to 50 parts by mass, and more preferably 10 to 30 parts by mass with respect to the component (a). The addition amount is preferably 1 part by mass or more from the viewpoint of applicability (wetability) on various substrates, and is preferably 50 parts by mass or less from the viewpoint of heat resistance.
(g)カルボキシル基含有の有機ケイ素化合物
感光性ポリオルガノシロキサン組成物には、所望に応じ、各種基材上での塗布性(濡れ性)を向上させる目的で、下記一般式(6):
上記一般式(6)で示されるカルボキシル基含有の有機ケイ素化合物は、ジカルボン酸無水物又はテトラカルボン酸二無水物の誘導体等と、アミノ基を含有する有機ケイ素化合物とを反応させて得ることができる。ジカルボン酸無水物又はテトラカルボン酸二無水物誘導体としては種々の構造が使用可能で、例えば、無水マレイン酸、無水フタル酸、1,2-シクロヘキシルジカルボン酸無水物、4-メチルシクロヘキシル-1,2-ジカルボン酸無水物、1-シクロヘキセン-1,2-ジカルボン酸無水物、5-ノルボルネン-2,3-ジカルボン酸無水物、1,2-ナフタル酸無水物、1,8-ナフタル酸無水物、ピロメリット酸二無水物、ベンゾフェノンテトラカルボン酸二無水物、ジフェニルスルホンテトラカルボン酸二無水物、ジフェニルヘキサフルオロプロピリデンテトラカルボン酸二無水物、ジフェニルエーテルテトラカルボン酸二無水物、シクロペンタンテトラカルボン酸二無水物、シクロペキサンテトラカルボン酸二無水物、ターフェニルテトラカルボン酸二無水物等が挙げられる。 The carboxyl group-containing organosilicon compound represented by the general formula (6) can be obtained by reacting a dicarboxylic anhydride or a tetracarboxylic dianhydride derivative with an organosilicon compound containing an amino group. it can. Various structures can be used as the dicarboxylic acid anhydride or tetracarboxylic dianhydride derivative. For example, maleic anhydride, phthalic anhydride, 1,2-cyclohexyl dicarboxylic acid anhydride, 4-methylcyclohexyl-1,2 -Dicarboxylic anhydride, 1-cyclohexene-1,2-dicarboxylic anhydride, 5-norbornene-2,3-dicarboxylic anhydride, 1,2-naphthalic anhydride, 1,8-naphthalic anhydride, Pyromellitic dianhydride, benzophenone tetracarboxylic dianhydride, diphenyl sulfone tetracarboxylic dianhydride, diphenyl hexafluoropropylidene tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride, cyclopentane tetracarboxylic dianhydride Anhydride, cyclopexanetetracarboxylic dianhydride, terfe Le tetracarboxylic dianhydride, and the like.
塗布性(濡れ性)の改良効果や価格を考慮すると、無水フタル酸及びベンゾフェノンテトラカルボン酸二無水物が特に好適である。
ジカルボン酸無水物又はテトラカルボン酸二無水物誘導体と反応させるアミノ基を含有する有機ケイ素化合物も、種々の構造が使用可能で、例としては以下のようなものが挙げられる(以下、アルコキシの表記はメトキシ基又はエトキシ基のことを指す)。
2-アミノエチルトリアルコキシシラン、3-アミノプロピルトリアルコキシシラン、3-アミノプロピルジアルコキシメチルシラン、2-アミノエチルアミノメチルトリアルコキシシラン、2-アミノエチルアミノメチルジアルコキシメチルシラン、3-(2-アミノエチルアミノプロピル)トリアルコキシシラン、3-(2-アミノエチルアミノプロピル)ジアルコキシメチルシラン、3-アリルアミノプロピルトリアルコキシシラン、2-(2-アミノエチルチオエチル)トリアルコキシシラン、2-(2-アミノエチルチオエチル)ジアルコキシメチルシラン、3-ピペラジノプロピルトリアルコキシラン、3-ピペラジノプロピルジアルコキメチルシラン、シクロヘキシルアミノプロピルトリアルコキシシラン等が挙げられる。
塗布性(濡れ性)の改良効果や価格を考慮すると、3-アミノプロピルトリエトキシシランが特に好適である。
(g)カルボキシル基含有の有機ケイ素化合物を添加する場合の添加量は、上記(a)成分に対して、0.05~20質量部であることが好ましく、1~10質量部であることがより好ましい。各種基材上での塗布性(濡れ性)の観点から、添加量は0.05質量部以上が好ましく、感光性ポリオルガノシロキサン組成物の保存安定性の観点から、20質量部以下が好ましい。これらの使用にあたっては、単独でも2種以上の混合物でもかまわない。
In view of the effect of improving applicability (wetting property) and price, phthalic anhydride and benzophenone tetracarboxylic dianhydride are particularly suitable.
The organosilicon compound containing an amino group to be reacted with a dicarboxylic acid anhydride or a tetracarboxylic dianhydride derivative can be used in various structures, and examples thereof include the following (hereinafter referred to as alkoxy notation): Represents a methoxy group or an ethoxy group).
2-aminoethyltrialkoxysilane, 3-aminopropyltrialkoxysilane, 3-aminopropyl dialkoxymethylsilane, 2-aminoethylaminomethyltrialkoxysilane, 2-aminoethylaminomethyldialkoxymethylsilane, 3- (2 -Aminoethylaminopropyl) trialkoxysilane, 3- (2-aminoethylaminopropyl) dialkoxymethylsilane, 3-allylaminopropyltrialkoxysilane, 2- (2-aminoethylthioethyl) trialkoxysilane, 2- (2-aminoethylthioethyl) dialkoxymethylsilane, 3-piperazinopropyltrialkoxysilane, 3-piperazinopropyl dialkoxymethylsilane, cyclohexylaminopropyltrialkoxysilane and the like.
Considering the effect of improving the coating property (wetting property) and the price, 3-aminopropyltriethoxysilane is particularly preferable.
(G) When the carboxyl group-containing organosilicon compound is added, the addition amount is preferably 0.05 to 20 parts by mass, and preferably 1 to 10 parts by mass with respect to the component (a). More preferred. From the viewpoint of applicability (wettability) on various substrates, the amount added is preferably 0.05 parts by mass or more, and from the viewpoint of storage stability of the photosensitive polyorganosiloxane composition, it is preferably 20 parts by mass or less. In using these, it may be individual or a mixture of two or more.
(h)非イオン性界面活性剤
感光性ポリオルガノシロキサン組成物には、所望に応じ、各種基材上での塗布性(濡れ性)を向上させる目的で、非イオン性界面活性剤を添加することができる。
界面活性剤としては、配線金属の腐食防止の観点から、イオン性の界面活性剤と比較すると、非イオン性界面活性剤を添加することが好ましい。
好ましい非イオン性界面活性剤としては以下の化合物が挙げられる:
(1)エーテル型
ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレン多環フェニルエーテル、ポリオキシプロピレンアルキルエーテル、
(2)エステルエーテル型
ポリオキシエチレングリセリルエーテル脂肪酸エステル、ポリオキシエチレン硬化ヒマシ油脂肪酸エステル、
(3)エステル型
ポリエチレングリコール脂肪酸エステル、ポリオキシエチレントリメチロールプロパン脂肪酸エステル、
(4)シリコーン系界面活性剤
ジメチルシロキサンエチレンオキシグラフト化合物、ジメチルシロキサンプロピレンオキシグラフト化合物、(ヒドロキシエチレンオキシプロピル)メチルシロキサン-ジメチルシロキサン化合物、
(5)フッ素系界面活性剤
パーフルオロアルキルカルボン酸、パーフルオロアルキルスルホン酸、パーフルオロアルキル基含有オリゴマー(大日本インキ化学工業製、商標名メガファック、品番R-08)、下記一般式(7):
これらの使用にあたっては、単独でも2種以上の混合物でもかまわない。
(H) Nonionic surfactant A nonionic surfactant is added to the photosensitive polyorganosiloxane composition as desired for the purpose of improving applicability (wetability) on various substrates. be able to.
As the surfactant, it is preferable to add a nonionic surfactant as compared with an ionic surfactant from the viewpoint of preventing corrosion of the wiring metal.
Preferred nonionic surfactants include the following compounds:
(1) Ether type polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene polycyclic phenyl ether, polyoxypropylene alkyl ether,
(2) Ester ether type polyoxyethylene glyceryl ether fatty acid ester, polyoxyethylene hydrogenated castor oil fatty acid ester,
(3) Ester type Polyethylene glycol fatty acid ester, polyoxyethylene trimethylolpropane fatty acid ester,
(4) Silicone surfactant dimethylsiloxane ethyleneoxy graft compound, dimethylsiloxane propyleneoxy graft compound, (hydroxyethyleneoxypropyl) methylsiloxane-dimethylsiloxane compound,
(5) Fluorosurfactant Perfluoroalkyl carboxylic acid, perfluoroalkyl sulfonic acid, perfluoroalkyl group-containing oligomer (manufactured by Dainippon Ink and Chemicals, trade name: Megafuck, product number R-08), the following general formula (7 ):
In using these, it may be individual or a mixture of two or more.
上記した非イオン性界面活性剤の中では、各種基材に対する塗布性の効果の点で(5)のフッ素系界面活性剤がより好ましく、特に一般式(7)で示される化合物の場合、環境に有害であるとされるパーフルオロアルキル構造(CnF2n+1、n=6から12)を含まないのでさらに好ましい。具体的には、下記式:
非イオン性界面活性剤を添加する場合の添加量は、上記(a)成分100質量部に対して、0.01~10質量部とするのが好ましく、0.1~5質量部とするのがより好ましい。
各種基材に対する塗布性向上の観点から、添加量は0.01質量部以上が好ましく、リソグラフィーにおける現像部残滓、パターン浮き上がり及び剥れの抑制の観点から、添加量は10質量部以下が好ましい。
When the nonionic surfactant is added, the addition amount is preferably 0.01 to 10 parts by mass, and preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the component (a). Is more preferable.
The addition amount is preferably 0.01 parts by mass or more from the viewpoint of improving applicability to various base materials, and the addition amount is preferably 10 parts by mass or less from the viewpoint of suppressing development residue residue, pattern lifting and peeling in lithography.
(i)その他の添加剤
感光性ポリオルガノシロキサン組成物には、任意に溶媒を添加して粘度を調整することができる。好適な溶媒としては、N,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、テトラヒドロフラン、N,N-ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホルアミド、ピリジン、シクロペンタノン、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、テトラメチル尿素、1,3-ジメチル-2-イミダゾリノン、N-シクロヘキシル-2-ピロリドン、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、メチルエチルケトン、メチルイソブチルケトン、アニソール、酢酸エチル、乳酸エチル、乳酸ブチルなどが挙げられ、これらは単独または二種以上の組合せで用いることができる。これらの中でも、N-メチル-2-ピロリドンやγ-ブチロラクトン、プロピレングリコールモノメチルエーテルアセテートが、特に好ましい。
(I) Other additives The photosensitive polyorganosiloxane composition can be adjusted by arbitrarily adding a solvent to adjust the viscosity. Suitable solvents include N, N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, tetrahydrofuran, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphoramide, pyridine, cyclohexane Pentanone, γ-butyrolactone, α-acetyl-γ-butyrolactone, tetramethyl urea, 1,3-dimethyl-2-imidazolinone, N-cyclohexyl-2-pyrrolidone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl ethyl ketone , Methyl isobutyl ketone, anisole, ethyl acetate, ethyl lactate, butyl lactate and the like, and these can be used alone or in combination of two or more. Among these, N-methyl-2-pyrrolidone, γ-butyrolactone, and propylene glycol monomethyl ether acetate are particularly preferable.
これらの溶媒は、塗布膜厚、粘度に応じて、感光性ポリオルガノシロキサン組成物に適宜加えることができるが、上記(a)成分に対して、5~120質量部の範囲で用いることが好ましい。
感光性ポリオルガノシロキサン組成物には、所望に応じ、光感度向上のための増感剤を添加することができる。このような増感剤としては、例えば、ミヒラーズケトン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、2,5-ビス(4’-ジエチルアミノベンジリデン)シクロペンタノン、2,6-ビス(4’-ジエチルアミノベンジリデン)シクロヘキサノン、2,6-ビス(4’-ジメチルアミノベンジリデン)-4-メチルシクロヘキサノン、2,6-ビス(4’-ジエチルアミノベンジリデン)-4-メチルシクロヘキサノン、4,4’-ビス(ジメチルアミノ)カルコン、4,4’-ビス(ジエチルアミノ)カルコン、2-(4’-ジメチルアミノシンナミリデン)インダノン、2-(4’-ジメチルアミノベンジリデン)インダノン、2-(p-4’-ジメチルアミノビフェニル)ベンゾチアゾール、1,3-ビス(4-ジメチルアミノベンジリデン)アセトン、1,3-ビス(4-ジエチルアミノベンジリデン)アセトン、3,3’-カルボニル-ビス(7-ジエチルアミノクマリン)、3-アセチル-7-ジメチルアミノクマリン、3-エトキシカルボニル-7-ジメチルアミノクマリン、3-ベンジロキシカルボニル-7-ジメチルアミノクマリン、3-メトキシカルボニル-7-ジエチルアミノクマリン、3-エトキシカルボニル-7-ジエチルアミノクマリン、N-フェニル-N-エチルエタノールアミン、N-フェニルジエタノールアミン、N-p-トリルジエタノールアミン、N-フェニルエタノールアミン、N,N-ビス(2-ヒドロキシエチル)アニリン、4-モルホリノベンゾフェノン、4-ジメチルアミノ安息香酸イソアミル、4-ジエチルアミノ安息香酸イソアミル、ベンズトリアゾール、2-メルカプトベンズイミダゾール、1-フェニル-5-メルカプト-1,2,3,4-テトラゾール、1-シクロヘキシル-5-メルカプト-1,2,3,4-テトラゾール、1-(tert-ブチル)-5-メルカプト-1,2,3,4-テトラゾール、2-メルカプトベンゾチアゾール、2-(p-ジメチルアミノスチリル)ベンズオキサゾール、2-(p-ジメチルアミノスチリル)ベンズチアゾール、2-(p-ジメチルアミノスチリル)ナフト(1,2-p)チアゾール、2-(p-ジメチルアミノベンゾイル)スチレンなどが挙げられる。また、使用に際しては単独でも2種以上の混合物でもかまわない。
上記増感剤を添加する場合の添加量は、上記(a)成分に対して0.1~10質量部であることが好ましく、1~5質量部であることがより好ましい。
These solvents can be appropriately added to the photosensitive polyorganosiloxane composition according to the coating film thickness and viscosity, but are preferably used in the range of 5 to 120 parts by mass with respect to the component (a). .
A sensitizer for improving photosensitivity can be added to the photosensitive polyorganosiloxane composition as desired. Examples of such sensitizers include Michler's ketone, 4,4′-bis (diethylamino) benzophenone, 2,5-bis (4′-diethylaminobenzylidene) cyclopentanone, and 2,6-bis (4′-diethylamino). Benzylidene) cyclohexanone, 2,6-bis (4′-dimethylaminobenzylidene) -4-methylcyclohexanone, 2,6-bis (4′-diethylaminobenzylidene) -4-methylcyclohexanone, 4,4′-bis (dimethylamino) ) Chalcone, 4,4′-bis (diethylamino) chalcone, 2- (4′-dimethylaminocinnamylidene) indanone, 2- (4′-dimethylaminobenzylidene) indanone, 2- (p-4′-dimethylamino) Biphenyl) benzothiazole, 1,3-bis (4-dimethylaminobenzylide) ) Acetone, 1,3-bis (4-diethylaminobenzylidene) acetone, 3,3′-carbonyl-bis (7-diethylaminocoumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethyl Aminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin, N-phenyl-N-ethylethanolamine, N-phenyldiethanolamine, Np-tolyldiethanolamine, N-phenylethanolamine, N, N-bis (2-hydroxyethyl) aniline, 4-morpholinobenzophenone, isoamyl 4-dimethylaminobenzoate, isoamid 4-diethylaminobenzoate , Benztriazole, 2-mercaptobenzimidazole, 1-phenyl-5-mercapto-1,2,3,4-tetrazole, 1-cyclohexyl-5-mercapto-1,2,3,4-tetrazole, 1- ( tert-butyl) -5-mercapto-1,2,3,4-tetrazole, 2-mercaptobenzothiazole, 2- (p-dimethylaminostyryl) benzoxazole, 2- (p-dimethylaminostyryl) benzthiazole, 2 -(P-dimethylaminostyryl) naphtho (1,2-p) thiazole, 2- (p-dimethylaminobenzoyl) styrene and the like. Moreover, when using, it may be individual or a mixture of 2 or more types.
When the sensitizer is added, the addition amount is preferably 0.1 to 10 parts by mass, more preferably 1 to 5 parts by mass with respect to the component (a).
感光性ポリオルガノシロキサン組成物には、所望により、保存時の粘度や光感度の安定性を向上させる目的で、重合禁止剤を添加することができる。このような重合禁止剤としては、例えば、ヒドロキノン、N-ニトロソジフェニルアミン、p-tert-ブチルカテコール、フェノチアジン、N-フェニルナフチルアミン、エチレンジアミン四酢酸、1,2-シクロヘキサンジアミン四酢酸、グリコールエーテルジアミン四酢酸、2,6-ジ-tert-ブチル-p-メチルフェノール、5-ニトロソ-8-ヒドロキシキノリン、1-ニトロソ-2-ナフトール、2-ニトロソ-1-ナフトール、2-ニトロソ-5-(N-エチル-N-スルフォプロピルアミノ)フェノール、N-ニトロソ-N-フェニルヒドロキシアミンアンモニウム塩、N-ニトロソ-N-フェニルヒドロキシルアミンアンモニウム塩、N-ニトロソ-N-(1-ナフチル)ヒドロキシルアミンアンモニウム塩、ビス(4-ヒドロキシ-3,5-ジtert-ブチル)フェニルメタンなどを用いることができる。重合禁止剤を添加する場合の添加量は、上記(a)成分に対して、0.001~5質量部であることが好ましく、0.01~1質量部であることがより好ましい。
以上の他にも、感光性ポリオルガノシロキサン組成物には、紫外線吸収剤や塗膜平滑性付与剤などをはじめ、感光性ポリオルガノシロキサン組成物の諸特性を阻害するものでない限り、必要に応じて、種々の添加剤を適宜配合することができる。
If desired, a polymerization inhibitor can be added to the photosensitive polyorganosiloxane composition for the purpose of improving the viscosity during storage and the stability of photosensitivity. Examples of such polymerization inhibitors include hydroquinone, N-nitrosodiphenylamine, p-tert-butylcatechol, phenothiazine, N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol etherdiaminetetraacetic acid. 2,6-di-tert-butyl-p-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N- Ethyl-N-sulfopropylamino) phenol, N-nitroso-N-phenylhydroxyamine ammonium salt, N-nitroso-N-phenylhydroxylamine ammonium salt, N-nitroso-N- (1-naphthyl) hydroxylamine ammonium salt ,Screw Or the like can be used 4-hydroxy-3,5-di-tert- butyl) phenyl methane. When the polymerization inhibitor is added, the addition amount is preferably 0.001 to 5 parts by mass, and more preferably 0.01 to 1 part by mass with respect to the component (a).
In addition to the above, the photosensitive polyorganosiloxane composition includes an ultraviolet absorber, a coating film smoothness imparting agent, etc., as long as it does not inhibit various characteristics of the photosensitive polyorganosiloxane composition. Various additives can be appropriately blended.
<硬化レリーフパターン及びポリオルガノシロキサン膜の形成方法>
次に、本発明の感光性ポリオルガノシロキサン組成物を用いて硬化レリーフパターンを形成する方法の好適例を以下に示す。
まず、該組成物をシリコンウェハー、セラミック基板、アルミ基板などの他、所望の各種基材上に塗布する。塗布装置又は塗布方法としては、スピンコーター、ダイコータ-、スプレーコーター、浸漬、印刷、ブレードコーター、ロールコーティング等が利用できる。塗布された基材を80~200℃で1~15分ソフトベークして、例えば、膜厚10~100ミクロンのソフトベーク膜を得、コンタクトアライナー、ミラープロジェクション、ステッパー等の露光投影装置を用いて、所望のフォトマスクを介して活性光線を照射する。
<Method for forming cured relief pattern and polyorganosiloxane film>
Next, the suitable example of the method of forming a hardening relief pattern using the photosensitive polyorganosiloxane composition of this invention is shown below.
First, the composition is applied on various desired base materials in addition to a silicon wafer, a ceramic substrate, an aluminum substrate, and the like. As the coating apparatus or coating method, a spin coater, a die coater, a spray coater, dipping, printing, a blade coater, roll coating, or the like can be used. The coated substrate is soft baked at 80 to 200 ° C. for 1 to 15 minutes to obtain a soft baked film having a thickness of 10 to 100 microns, for example, using an exposure projection apparatus such as a contact aligner, mirror projection, or stepper. Actinic rays are irradiated through a desired photomask.
活性光線としては、X線、電子線、紫外線、可視光線などが利用できるが、本発明においては、200~500nmの波長のものを用いるのが好ましい。パターンの解像度及び取扱い性の点で、その光源波長は、特にUV-i線(365nm)が好ましく、露光投影装置としてはアライナー又はステッパーが特に好ましい。
この後、光感度の向上などの目的で、必要に応じて、任意の温度、時間の組み合わせ(好ましくは温度40℃~200℃、時間10秒~360秒)による露光後ベーク(PEB)や、現像前ベークを施してもよい。
次に現像を行うが、浸漬法、パドル法、及び回転スプレー法等の方法から選択して行うことができる。現像液としては、本発明の感光性ポリオルガノシロキサン組成物の良溶媒を単独、又は良溶媒と貧溶媒を適宜混合して用いることができる。良溶媒としては、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、ガンマブチロラクトン、α-アセチル-ガンマブチロラクトン、シクロペンタノン、シクロヘキサノン、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、メチルエチルケトン、メチルイソブチルケトン、メチルアミルケトンなどが、貧溶媒としてはメタノール、エタノール、イソプロパノール、イソブチルアルコールおよび水などが用いられる。
X-rays, electron beams, ultraviolet rays, visible rays and the like can be used as the actinic rays, but in the present invention, those having a wavelength of 200 to 500 nm are preferably used. From the viewpoint of pattern resolution and handleability, the light source wavelength is particularly preferably UV-i ray (365 nm), and the aligner or stepper is particularly preferable as the exposure projection apparatus.
Thereafter, post-exposure baking (PEB) with any combination of temperature and time (preferably temperature 40 ° C. to 200 ° C., time 10 seconds to 360 seconds), if necessary, for the purpose of improving photosensitivity, A pre-development bake may be applied.
Next, development is performed, and the development can be performed by selecting from methods such as an immersion method, a paddle method, and a rotary spray method. As a developing solution, the good solvent of the photosensitive polyorganosiloxane composition of this invention can be used individually or by mixing a good solvent and a poor solvent suitably. Good solvents include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, gamma butyrolactone, α-acetyl-gammabutyrolactone, cyclopenta Non, cyclohexanone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl ethyl ketone, methyl isobutyl ketone, methyl amyl ketone and the like are used as the poor solvent, and methanol, ethanol, isopropanol, isobutyl alcohol and water are used.
現像終了後、リンス液により洗浄を行い、現像液を除去することにより、レリーフパターン付き塗膜が得られる。リンス液としては、蒸留水、メタノール、エタノール、イソプロパノール、イソブチルアルコール、プロピレングリコールモノメチルエーテル等を単独で又は適宜混合して用いること、また段階的に組み合わせて用いることができる。
このようにして得られたレリ-フパターンは、150~250℃という、従来ポリイミド前駆体組成物よりも遙かに低い硬化温度で硬化レリーフパターンに変換される。この加熱硬化は、ホットプレート、イナートオーブン、温度プログラムを設定できる昇温式オーブンなどを用いて行うことができる。加熱硬化させる際の雰囲気気体としては空気を用いてもよく、必要に応じて窒素、アルゴン等の不活性ガスを用いてもよい。
After the development is completed, the film is washed with a rinse solution, and the developer solution is removed to obtain a coating film with a relief pattern. As the rinsing liquid, distilled water, methanol, ethanol, isopropanol, isobutyl alcohol, propylene glycol monomethyl ether, or the like can be used alone or in an appropriate mixture, or can be used in a stepwise combination.
The relief pattern thus obtained is converted into a cured relief pattern at a curing temperature of 150 to 250 ° C., which is much lower than the conventional polyimide precursor composition. This heat curing can be performed using a hot plate, an inert oven, a temperature rising oven in which a temperature program can be set, and the like. Air may be used as the atmospheric gas for heat curing, and an inert gas such as nitrogen or argon may be used as necessary.
上述した硬化レリーフパターンを、シリコンウェハー等の基材上に形成された半導体装置の表面保護膜、層間絶縁膜、α線遮蔽膜、及びマイクロレンズアレイなどのミクロ構造体とそのパッケージ材との間の支持体(隔壁)からなる群から選択されるいずれかとして使用し、他の工程は周知の半導体装置の製造方法を適用することで、CMOSイメージセンサーなどの光学素子を含む、各種の半導体装置を製造することができる。また、上述した感光性ポリオルガノシロキサン組成物を硬化させた樹脂からなる塗膜を有する電子部品や半導体装置を得ることができる。 The above-mentioned cured relief pattern is applied between a micro structure such as a surface protective film, an interlayer insulating film, an α-ray shielding film, and a micro lens array of a semiconductor device formed on a substrate such as a silicon wafer and the package material. Various semiconductor devices including an optical element such as a CMOS image sensor are used as any one selected from the group consisting of the supports (partition walls) and other processes are applied to a known semiconductor device manufacturing method. Can be manufactured. Moreover, the electronic component and semiconductor device which have the coating film which consists of resin which hardened the photosensitive polyorganosiloxane composition mentioned above can be obtained.
集積回路が形成された結晶基板上に形成されたミクロ構造体と、該ミクロ構造体を被覆するためのパッケージ材と、該パッケージ材を該ミクロ構造体上に支持するためのスペーサー材とを有する半導体装置において、該スペーサー材として本発明の感光性ポリオルガノシロキサン組成物の硬化レリーフパターンを用いて半導体装置とすることもできる。
ここで、集積回路の具体例としては、シリコン、ニオブ酸リチウム、酒石酸リチウム又は水晶を含んでいる結晶基板を用いた集積回路やフォトダイオードを含む集積回路が挙げられる。ミクロ構造体とは、ミクロンサイズの機械的、光機械的、電子機械的なデバイスを意味する。具体的には、マイクロレンズが挙げられる。パッケージ材は、好ましくは透明であって、ガラスで形成されていてもよい。
上記半導体装置の製造方法としては、集積回路が形成された結晶基板上に形成されたミクロ構造体上に直接に又は薄膜層を介して本発明の感光性ポリオルガノシロキサン組成物を塗布して塗布膜を形成する工程、スペーサー材を形成したい部分のみ開口部を有しているパターニングマスクを介して該塗布膜に活性光線を照射し露光部を光硬化させる工程、現像液を用いて該塗布膜の未硬化の部分を除去する工程、該基材ごと塗布膜を加熱する工程を含む製造方法が挙げられる。各工程は上述の方法により行うことができる。
A microstructure formed on a crystal substrate on which an integrated circuit is formed; a package material for covering the microstructure; and a spacer material for supporting the package material on the microstructure. In a semiconductor device, a semiconductor device can be formed using a cured relief pattern of the photosensitive polyorganosiloxane composition of the present invention as the spacer material.
Here, specific examples of the integrated circuit include an integrated circuit using a crystal substrate including silicon, lithium niobate, lithium tartrate, or quartz, and an integrated circuit including a photodiode. A microstructure means a micron-sized mechanical, photomechanical, or electromechanical device. Specifically, a microlens is mentioned. The packaging material is preferably transparent and may be formed of glass.
As a manufacturing method of the semiconductor device, the photosensitive polyorganosiloxane composition of the present invention is applied directly or via a thin film layer on a microstructure formed on a crystal substrate on which an integrated circuit is formed. A step of forming a film, a step of irradiating the coating film with an actinic ray through a patterning mask having an opening only in a portion where the spacer material is to be formed, and photocuring the exposed portion, and the coating film using a developer The manufacturing method which includes the process of removing the uncured part of this, and the process of heating a coating film with this base material is mentioned. Each process can be performed by the above-mentioned method.
以下の合成例、実施例、及び比較例により本発明を具合的に説明する。
[合成例1]
(ポリオルガノシロキサンPOS-1の合成)
水冷コンデンサー及びバキュームシール付き撹拌羽根を装着した容量500mlの三つ首丸底フラスコに、ジフェニルシランジオール(以下DPD)86.52g(0.4mol)、3-メタクリロイルオキシプロピルトリメトキシシラン(以下MEMO)52.45g(0.211mol)、3-モルホリノプロピルトリメトキシシラン(以下MOPS)35.12g(0.141mol)、テトラ-isoプロポキシチタン(以下TIP)6.82g(0.024mol)を仕込み、撹拌を開始した。(MEMO:MOPS=60:40モル%の混合比)これをオイルバスに浸け、温度を120℃に設定し、室温より加熱を開始した。途中、重合反応の進行に伴って発生するメタノールを水冷コンデンサーで還留させつつ、反応溶液温度が一定となるまで反応させ、その後更に30分間、加熱撹拌を継続した。
その後、コールドトラップと真空ポンプとに接続されたホースを装着し、オイルバスを用いて80℃で加熱しつつ強撹拌し、メタノールが突沸しない程度に徐々に真空度を上げていくことによりメタノールを留去し、ポリオルガノシロキサンPOS-1(40℃における粘度220ポイズ)を得た。
The present invention will be described in detail by the following synthesis examples, examples and comparative examples.
[Synthesis Example 1]
(Synthesis of polyorganosiloxane POS-1)
To a 500 ml three-necked round bottom flask equipped with a water-cooled condenser and a stirring blade with a vacuum seal, 86.52 g (0.4 mol) of diphenylsilanediol (hereinafter referred to as DPD), 3-methacryloyloxypropyltrimethoxysilane (hereinafter referred to as MEMO) 52.45 g (0.211 mol), 3-morpholinopropyltrimethoxysilane (hereinafter MOPS) 35.12 g (0.141 mol), tetra-isopropoxytitanium (hereinafter TIP) 6.82 g (0.024 mol) were charged and stirred. Started. (Memo: MOPS = mixing ratio of 60:40 mol%) This was immersed in an oil bath, the temperature was set to 120 ° C., and heating was started from room temperature. On the way, methanol generated with the progress of the polymerization reaction was allowed to react with a water-cooled condenser while reacting until the temperature of the reaction solution became constant, and then heated and stirred for another 30 minutes.
Then, attach a hose connected to a cold trap and a vacuum pump, stir vigorously while heating at 80 ° C. using an oil bath, and gradually increase the degree of vacuum so that the methanol does not bump. Distilled off to obtain polyorganosiloxane POS-1 (viscosity 220 poise at 40 ° C.).
[合成例2]
(ポリオルガノシロキサンPOS-2の合成)
合成例1におけるMOPSを2-(2-トリメトキシシリルエチル)ピリジン(以下PES)32.05g(0.141mol)とした以外は、合成例1と同様の操作を行い、ポリオルガノシロキサンPOS-2(40℃における粘度191ポイズ)を得た。
[Synthesis Example 2]
(Synthesis of polyorganosiloxane POS-2)
A polyorganosiloxane POS-2 was prepared in the same manner as in Synthesis Example 1 except that MOPS in Synthesis Example 1 was changed to 32.05 g (0.141 mol) of 2- (2-trimethoxysilylethyl) pyridine (hereinafter referred to as PES). (Viscosity 191 poise at 40 ° C.) was obtained.
[合成例3]
(ポリオルガノシロキサンPOS-3の合成)
水冷コンデンサー及びバキュームシール付き撹拌羽根を装着した容量500mlの三つ首丸底フラスコに、DPDを86.52g(0.4mol)、MEMOを58.36g(0.235mol)、MOPSを39.16g(0.157mol)、TIPを1.14g(0.004mol)、水酸化バリウム一水和物を3.79g(0.02mol)を仕込み、撹拌を開始した。これをオイルバスに浸け、加熱温度を80℃に設定し、室温より加熱を開始した。途中、重合反応の進行に伴って発生するメタノールを水冷コンデンサーで還留させつつ、反応溶液温度が一定となるまで反応させ、その後更に30分間、加熱撹拌を継続した。
その後、コールドトラップと真空ポンプとに接続されたホースを装着し、オイルバスを用いて80℃で加熱しつつ強撹拌し、メタノールが突沸しない程度に徐々に真空度を上げていくことによりメタノールを留去し、ポリオルガノシロキサンPOS-3(40℃における粘度181ポイズ)を得た。
[Synthesis Example 3]
(Synthesis of polyorganosiloxane POS-3)
In a 500 ml three-necked round bottom flask equipped with a water-cooled condenser and a stirring blade with a vacuum seal, 86.52 g (0.4 mol) of DPD, 58.36 g (0.235 mol) of MEMO, and 39.16 g of MOPS ( 0.157 mol), 1.14 g (0.004 mol) of TIP and 3.79 g (0.02 mol) of barium hydroxide monohydrate were charged, and stirring was started. This was immersed in an oil bath, the heating temperature was set to 80 ° C., and heating was started from room temperature. On the way, methanol generated with the progress of the polymerization reaction was returned with a water-cooled condenser and reacted until the temperature of the reaction solution became constant, and then heated and stirred for another 30 minutes.
Then, attach a hose connected to a cold trap and a vacuum pump, stir vigorously while heating at 80 ° C. using an oil bath, and gradually increase the degree of vacuum so that the methanol does not bump. Distilled off to obtain polyorganosiloxane POS-3 (viscosity 181 poise at 40 ° C.).
[合成例4]
(ポリオルガノシロキサンPOS-4の合成)
合成例3における水酸化バリウム一水和物を水酸化ナトリウム0.80g(0.02mol)とした以外は、合成例1と同様の操作を行い、メタノール留去の前までの操作を行った。その後、反応溶液を室温まで冷却し、イオン交換樹脂(オルガノ(株)製アンバーリスト15、乾燥重量40gをメタノールで膨潤・洗浄したもの)を充填したガラスカラムに通液させ、ナトリウムイオンを除去した。
これを、バキュームシール付き撹拌羽根、及びコールドトラップと真空ポンプとに接続されたホースを装着した丸底フラスコに移し、80℃に加熱したオイルバスに浸け、強撹拌しつつ、メタノールが突沸しない程度に徐々に真空度を上げていくことによりメタノールを留去し、ポリオルガノシロキサンPOS-4(40℃における粘度298ポイズ)を得た。ICP-MSイオン分析の結果、POS-4中のナトリウムイオン濃度は1.0ppm未満であった。
[Synthesis Example 4]
(Synthesis of polyorganosiloxane POS-4)
The same operation as in Synthesis Example 1 was performed, except that the barium hydroxide monohydrate in Synthesis Example 3 was changed to 0.80 g (0.02 mol) of sodium hydroxide, and the operation before methanol distillation was performed. Thereafter, the reaction solution was cooled to room temperature and passed through a glass column filled with an ion exchange resin (Amberlyst 15 manufactured by Organo Corp., swollen and washed with 40 g of dry weight with methanol) to remove sodium ions. .
Transfer this to a round bottom flask equipped with a stirring blade with a vacuum seal and a hose connected to a cold trap and a vacuum pump, soak it in an oil bath heated to 80 ° C, and stir vigorously while methanol does not bump The methanol was distilled off by gradually raising the degree of vacuum to obtain polyorganosiloxane POS-4 (viscosity 298 poise at 40 ° C.). As a result of ICP-MS ion analysis, the sodium ion concentration in POS-4 was less than 1.0 ppm.
[合成例5]
(ポリオルガノシロキサンPOS-5の合成)
合成例1におけるMEMOを54.14g(0.218mol)、MOPSを36.41g(0.146mol)、TIPをテトラ-isoプロポキシジルコニウム・イソプロパノールアダクト9.30g(0.024mol)とした以外は合成例1と同様にして、ポリオルガノシロキサンPOS-6(23℃における粘度242ポイズ)を得た。
[Synthesis Example 5]
(Synthesis of polyorganosiloxane POS-5)
Synthesis Example 1 except that MEMO in Synthesis Example 1 was 54.14 g (0.218 mol), MOPS was 36.41 g (0.146 mol), and TIP was 9.30 g (0.024 mol) of tetra-isopropoxyzirconium isopropanol adduct. In the same manner as in Example 1, polyorganosiloxane POS-6 (viscosity 242 poise at 23 ° C.) was obtained.
[合成例6]
(ポリオルガノシロキサンPOS-6の合成)
合成例1におけるMEMOを54.14g(0.218mol)、MOPSを36.41g(0.146mol)、TIPをトリ-iso-プロポキシアルミニウム4.90g(0.024mol)とした以外は合成例1と同様にして、ポリオルガノシロキサンPOS-6(23℃における粘度198ポイズ)を得た。
[Synthesis Example 6]
(Synthesis of polyorganosiloxane POS-6)
Synthetic Example 1 except that MEMO in Synthesis Example 1 was 54.14 g (0.218 mol), MOPS was 36.41 g (0.146 mol), and TIP was 4.90 g (0.024 mol) of tri-iso-propoxyaluminum. Similarly, polyorganosiloxane POS-6 (viscosity 198 poise at 23 ° C.) was obtained.
[合成例7]
(ポリオルガノシロキサンPOS-7の合成)
水冷コンデンサー及びバキュームシール付き撹拌羽根を装着した容量500mlの三つ首丸底フラスコに、DPDを86.52g(0.4mol)、MEMOを59.60g(0.24mol)、MOPSを39.90g(0.16mol)、水酸化ナトリウムを0.8g(0.02mol)仕込み、撹拌を開始した。これをオイルバスに浸け、加熱温度を80℃に設定し、室温より加熱を開始した。途中、重合反応の進行に伴って発生するメタノールを水冷コンデンサーで還留させつつ、反応溶液温度が一定となるまで反応させ、その後更に30分間、加熱撹拌を継続した。
その後、反応溶液を室温まで冷却し、イオン交換樹脂(オルガノ(株)製アンバーリスト15、乾燥重量40gをメタノールで膨潤・洗浄したもの)を充填したガラスカラムに通液させ、ナトリウムイオンを除去した。
これを、バキュームシール付き撹拌羽根、及びコールドトラップと真空ポンプとに接続されたホースを装着した丸底フラスコに移し、80℃に加熱したオイルバスに浸け、強撹拌しつつ、メタノールが突沸しない程度に徐々に真空度を上げていくことによりメタノールを留去し、ポリオルガノシロキサンPOS-7(40℃における粘度262ポイズ)を得た。ICP-MSイオン分析の結果、POS-7中のナトリウムイオン濃度は1ppm未満であった。
このものはメタノール留去の過程で徐々に白濁し始め、室温で保管している最中にも白濁化が進行した。
[Synthesis Example 7]
(Synthesis of polyorganosiloxane POS-7)
In a 500-ml three-necked round bottom flask equipped with a water-cooled condenser and a stirring blade with a vacuum seal, 86.52 g (0.4 mol) of DPD, 59.60 g (0.24 mol) of MEMO, and 39.90 g of MOPS ( 0.16 mol) and 0.8 g (0.02 mol) of sodium hydroxide were charged, and stirring was started. This was immersed in an oil bath, the heating temperature was set to 80 ° C., and heating was started from room temperature. On the way, methanol generated with the progress of the polymerization reaction was allowed to react with a water-cooled condenser while reacting until the temperature of the reaction solution became constant, and then heated and stirred for another 30 minutes.
Thereafter, the reaction solution was cooled to room temperature and passed through a glass column filled with an ion exchange resin (Amberlyst 15 manufactured by Organo Corp., swollen and washed with 40 g of dry weight with methanol) to remove sodium ions. .
Transfer this to a round bottom flask equipped with a stirring blade with a vacuum seal and a hose connected to a cold trap and a vacuum pump, soak it in an oil bath heated to 80 ° C, and stir vigorously while methanol does not bump The methanol was distilled off by gradually raising the degree of vacuum to obtain polyorganosiloxane POS-7 (viscosity 262 poise at 40 ° C.). As a result of ICP-MS ion analysis, the sodium ion concentration in POS-7 was less than 1 ppm.
This product gradually began to become cloudy in the process of methanol distillation, and the clouding progressed during storage at room temperature.
[合成例8]
(ポリオルガノシロキサンPOS-8の合成)
水冷コンデンサー及びバキュームシール付き撹拌羽根を装着した容量500mlの三つ首丸底フラスコに、DPDを86.52g(0.4mol)、MEMOを87.42g(0.352mol)、TIPを6.82g(0.024mol)を仕込み、撹拌を開始した。これをオイルバスに浸け、温度を120℃に設定し、室温より加熱を開始した。途中、重合反応の進行に伴って発生するメタノールを水冷コンデンサーで還留させつつ、反応溶液温度が一定となるまで反応させ、その後更に30分間、加熱撹拌を継続した。
その後、コールドトラップと真空ポンプとに接続されたホースを装着し、オイルバスを用いて80℃で加熱しつつ強撹拌し、メタノールが突沸しない程度に徐々に真空度を上げていくことによりメタノールを留去し、ポリオルガノシロキサンPOS-8(40℃における粘度209ポイズ)を得た。
[Synthesis Example 8]
(Synthesis of polyorganosiloxane POS-8)
In a 500 ml three-necked round bottom flask equipped with a water-cooled condenser and a stirring blade with a vacuum seal, 86.52 g (0.4 mol) of DPD, 87.42 g (0.352 mol) of MEMO, and 6.82 g of TIP ( 0.024 mol) was charged and stirring was started. This was immersed in an oil bath, the temperature was set to 120 ° C., and heating was started from room temperature. On the way, methanol generated with the progress of the polymerization reaction was allowed to react with a water-cooled condenser while reacting until the temperature of the reaction solution became constant, and then heated and stirred for another 30 minutes.
Then, attach a hose connected to a cold trap and a vacuum pump, stir vigorously while heating at 80 ° C. using an oil bath, and gradually increase the degree of vacuum so that the methanol does not bump. Distilled off to obtain polyorganosiloxane POS-8 (viscosity 209 poise at 40 ° C.).
[合成例9]
(ポリオルガノシロキサンPOS-9の合成)
合成例1におけるMEMOを70.03g(0.282mol)、MOPSを17.46g(0.07mol)(MEMO:MOPS=80:20モル%の混合比)とした以外は、合成例1と同様の操作を行い、ポリオルガノシロキサンPOS-9(40℃における粘度249ポイズ)を得た。
[Synthesis Example 9]
(Synthesis of polyorganosiloxane POS-9)
The same as Synthesis Example 1 except that MEMO in Synthesis Example 1 was 70.03 g (0.282 mol) and MOPS was 17.46 g (0.07 mol) (MEMO: MOPS = 80: 20 mol% mixing ratio). The operation was carried out to obtain polyorganosiloxane POS-9 (viscosity 249 poise at 40 ° C.).
[合成例10]
(ポリオルガノシロキサンPOS-10の合成)
合成例1におけるMEMOを17.39g(0.070mol)、MOPSを70.33g(0.282mol)(MEMO:MOPS=20:80モル%の混合比)とした以外は、合成例1と同様の操作を行い、ポリオルガノシロキサンPOS-10(40℃における粘度216ポイズ)を得た。
[Synthesis Example 10]
(Synthesis of polyorganosiloxane POS-10)
The same as Synthesis Example 1 except that MEMO in Synthesis Example 1 was 17.39 g (0.070 mol) and MOPS was 70.33 g (0.282 mol) (MEMO: MOPS = 20: 80 mol% mixing ratio). Operation was performed to obtain polyorganosiloxane POS-10 (viscosity 216 poise at 40 ° C.).
[合成例11]
(ポリオルガノシロキサンPOS-11の合成)
合成例1におけるMEMOを61.19g(0.246mol)、MOPSを26.34g(0.106mol)(MEMO:MOPS=70:30モル%の混合比)とした以外は、合成例1と同様の操作を行い、ポリオルガノシロキサンPOS-11(40℃における粘度230ポイズ)を得た。
[Synthesis Example 11]
(Synthesis of polyorganosiloxane POS-11)
The same as Synthesis Example 1 except that MEMO in Synthesis Example 1 was changed to 61.19 g (0.246 mol) and MOPS was changed to 26.34 g (0.106 mol) (mixing ratio of MEMO: MOPS = 70: 30 mol%). Operation was performed to obtain polyorganosiloxane POS-11 (viscosity 230 poise at 40 ° C.).
[合成例12]
(ポリオルガノシロキサンPOS-12の合成)
合成例1におけるMEMOを26.23g(0.106mol)、MOPSを61.45g(0.246mol)(MEMO:MOPS=30:70モル%の混合比)とした以外は、合成例1と同様の操作を行い、ポリオルガノシロキサンPOS-12(40℃における粘度226ポイズ)を得た。
[Synthesis Example 12]
(Synthesis of polyorganosiloxane POS-12)
The same as Synthesis Example 1 except that MEMO in Synthesis Example 1 was changed to 26.23 g (0.106 mol) and MOPS was changed to 61.45 g (0.246 mol) (mixing ratio of MEMO: MOPS = 30: 70 mol%). Operation was performed to obtain polyorganosiloxane POS-12 (viscosity 226 poise at 40 ° C.).
[実施例1]
(感光性ポリオルガノシロキサン組成物C-1の調製)
合成例1で得られたポリオルガノシロキサンPOS-1を100質量部、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1を4質量部、4,4’-ビス(ジエチルアミノ)ベンゾフェノンを0.4質量部、エトキシ化ビスフェノールAジメタクリレート[エチレングリコールユニットの数30;日本油脂製PDBE-1300]を30質量部、3-メタクリロキシプロピルトリメトキシシランを15質量部、シリコーンレジン(東レダウコーニング社製217フレーク)を150質量部、N-メチル-2-ピロリドンを40質量部、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-1を得た。
[Example 1]
(Preparation of photosensitive polyorganosiloxane composition C-1)
100 parts by mass of polyorganosiloxane POS-1 obtained in Synthesis Example 1, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone, 30 parts by mass of ethoxylated bisphenol A dimethacrylate [number of ethylene glycol units 30; PDBE-1300 manufactured by NOF Corporation], 15 parts by mass of 3-methacryloxypropyltrimethoxysilane 150 parts by mass of silicone resin (Toray Dow Corning 217 flakes) and 40 parts by mass of N-methyl-2-pyrrolidone were weighed and mixed, and filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns. A varnish-like photosensitive polyorganosiloxane composition C-1 was obtained.
[実施例2]
(感光性ポリオルガノシロキサン組成物C-2の調製)
シリコーンレジンとして小西化学製SR-20を150質量部用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-2を得た。
[Example 2]
(Preparation of photosensitive polyorganosiloxane composition C-2)
A varnish-like photosensitive polyorganosiloxane composition C-2 was obtained in the same manner as in Example 1 except that 150 parts by mass of SR-20 manufactured by Konishi Chemical was used as the silicone resin.
[実施例3]
(感光性ポリオルガノシロキサン組成物C-3の調製)
合成例2で得られたポリオルガノシロキサンPOS-2を100質量部、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1を4質量部、4,4’-ビス(ジエチルアミノ)ベンゾフェノンを0.4質量部、ポリテトラメチレングリコールジメタクリレート(テトラメチレングリコールユニット数8 日本油脂製PDT-650)を30質量部、3-メタクリロキシプロピルトリメトキシシランを15質量部、シリコーンレジン(東レ・ダウコーニング製217フレーク)を150質量部、N-メチル-2-ピロリドンを40質量部、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-3を得た。
[Example 3]
(Preparation of photosensitive polyorganosiloxane composition C-3)
100 parts by mass of polyorganosiloxane POS-2 obtained in Synthesis Example 2, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone, 30 parts by mass of polytetramethylene glycol dimethacrylate (tetramethylene glycol unit number 8 PDT-650 manufactured by NOF Corporation), 15 parts by mass of 3-methacryloxypropyltrimethoxysilane, 150 parts by mass of silicone resin (Toray Dow Corning 217 flakes) and 40 parts by mass of N-methyl-2-pyrrolidone were weighed and mixed, and filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns. A varnish-like photosensitive polyorganosiloxane composition C-3 was obtained.
[実施例4]
(感光性ポリオルガノシロキサン組成物C-4の調製)
ポリオルガノシロキサンとして合成例3のPOS-3を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-4を得た。
[Example 4]
(Preparation of photosensitive polyorganosiloxane composition C-4)
A varnish-like photosensitive polyorganosiloxane composition C-4 was obtained in the same manner as in Example 1 except that POS-3 of Synthesis Example 3 was used as the polyorganosiloxane.
[実施例5]
(感光性ポリオルガノシロキサン組成物C-5の調製)
ポリオルガノシロキサンとして合成例4のPOS-4を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-5を得た。
[Example 5]
(Preparation of photosensitive polyorganosiloxane composition C-5)
A varnish-like photosensitive polyorganosiloxane composition C-5 was obtained in the same manner as in Example 1 except that POS-4 of Synthesis Example 4 was used as the polyorganosiloxane.
[実施例6]
(感光性ポリオルガノシロキサン組成物C-6の調製)
ポリオルガノシロキサンとして合成例5のPOS-5を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-6を得た。
[Example 6]
(Preparation of photosensitive polyorganosiloxane composition C-6)
A varnish-like photosensitive polyorganosiloxane composition C-6 was obtained in the same manner as in Example 1 except that POS-5 of Synthesis Example 5 was used as the polyorganosiloxane.
[実施例7]
(感光性ポリオルガノシロキサン組成物C-7の調製)
ポリオルガノシロキサンとして合成例6のPOS-6を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-7を得た。
[Example 7]
(Preparation of photosensitive polyorganosiloxane composition C-7)
A varnish-like photosensitive polyorganosiloxane composition C-7 was obtained in the same manner as in Example 1 except that POS-6 of Synthesis Example 6 was used as the polyorganosiloxane.
[実施例8]
(感光性ポリオルガノシロキサン組成物C-8の調製)
ポリオルガノシロキサンとして合成例9のPOS-9を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-8を得た。
[Example 8]
(Preparation of photosensitive polyorganosiloxane composition C-8)
A varnish-like photosensitive polyorganosiloxane composition C-8 was obtained in the same manner as in Example 1 except that POS-9 of Synthesis Example 9 was used as the polyorganosiloxane.
[実施例9]
(感光性ポリオルガノシロキサン組成物C-9の調製)
ポリオルガノシロキサンとして合成例11のPOS-11を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-9を得た。
[Example 9]
(Preparation of photosensitive polyorganosiloxane composition C-9)
A varnish-like photosensitive polyorganosiloxane composition C-9 was obtained in the same manner as in Example 1 except that POS-11 of Synthesis Example 11 was used as the polyorganosiloxane.
[実施例10]
(感光性ポリオルガノシロキサン組成物C-10の調製)
ポリオルガノシロキサンとして合成例12のPOS-12を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-10を得た。
[Example 10]
(Preparation of photosensitive polyorganosiloxane composition C-10)
A varnish-like photosensitive polyorganosiloxane composition C-10 was obtained in the same manner as in Example 1 except that POS-12 of Synthesis Example 12 was used as the polyorganosiloxane.
[実施例11]
(感光性ポリオルガノシロキサン組成物C-11の調製)
ポリオルガノシロキサンとして合成例10のPOS-10を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-11を得た。
[Example 11]
(Preparation of photosensitive polyorganosiloxane composition C-11)
A varnish-like photosensitive polyorganosiloxane composition C-11 was obtained in the same manner as in Example 1 except that POS-10 of Synthesis Example 10 was used as the polyorganosiloxane.
[実施例12]
(感光性ポリオルガノシロキサン組成物C-12の調製)
合成例1で得られたポリオルガノシロキサンPOS-1を100質量部、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1を4質量部、4,4’-ビス(ジエチルアミノ)ベンゾフェノンを0.4質量部、N-メチル-2-ピロリドンを40質量部、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-12を得た。
[Example 12]
(Preparation of photosensitive polyorganosiloxane composition C-12)
100 parts by mass of polyorganosiloxane POS-1 obtained in Synthesis Example 1, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone and 40 parts by mass of N-methyl-2-pyrrolidone are weighed and mixed, filtered through a Teflon (registered trademark) filter with a pore size of 0.2 microns, and varnish-like photosensitive. Polyorganosiloxane composition C-12 was obtained.
[比較例1]
(感光性ポリオルガノシロキサン組成物C-13の調製)
ポリオルガノシロキサンとして合成例7のPOS-7を用いた以外は実施例1と同様にして計量混合した。その後孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過しようとしたが、途中でポリオルガノシロキサンPOS-7由来の白濁成分が原因と思われる目詰まりを起こし、濾過不能となり、その後の操作を断念した。
[Comparative Example 1]
(Preparation of photosensitive polyorganosiloxane composition C-13)
The mixture was measured and mixed in the same manner as in Example 1 except that POS-7 of Synthesis Example 7 was used as the polyorganosiloxane. After that, I tried to filter with a Teflon (registered trademark) filter with a pore size of 0.2 microns, but it became clogged due to white turbidity component derived from polyorganosiloxane POS-7, and it became impossible to filter. Abandoned.
[比較例2]
(感光性ポリオルガノシロキサン組成物C-14の調製)
ポリオルガノシロキサンとして合成例8のPOS-8を用いた以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-14を得た。
[Comparative Example 2]
(Preparation of photosensitive polyorganosiloxane composition C-14)
A varnish-like photosensitive polyorganosiloxane composition C-14 was obtained in the same manner as in Example 1 except that POS-8 of Synthesis Example 8 was used as the polyorganosiloxane.
[比較例3]
(感光性ポリオルガノシロキサン組成物C-15の調製)
ポリオルガノシロキサンとして合成例8のPOS-8を用い、またシリコーンレジンを無添加とした以外は実施例1と同様にして、ワニス状の感光性ポリオルガノシロキサン組成物C-15を得た。
[Comparative Example 3]
(Preparation of photosensitive polyorganosiloxane composition C-15)
A varnish-like photosensitive polyorganosiloxane composition C-15 was obtained in the same manner as in Example 1 except that POS-8 of Synthesis Example 8 was used as the polyorganosiloxane and no silicone resin was added.
[比較例4]
(感光性ポリオルガノシロキサン組成物C-16の調製)
合成例8で得られたポリオルガノシロキサンPOS-8を100質量部、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1を4質量部、4,4’-ビス(ジエチルアミノ)ベンゾフェノンを0.4質量部、N-メチル-2-ピロリドンを40質量部、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-16を得た。
[Comparative Example 4]
(Preparation of photosensitive polyorganosiloxane composition C-16)
100 parts by mass of polyorganosiloxane POS-8 obtained in Synthesis Example 8, 4 parts by mass of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 4,4′- 0.4 parts by mass of bis (diethylamino) benzophenone and 40 parts by mass of N-methyl-2-pyrrolidone are weighed and mixed, filtered through a Teflon (registered trademark) filter with a pore size of 0.2 microns, and varnish-like photosensitive. Polyorganosiloxane composition C-16 was obtained.
[タック性の評価]
本発明の実施例、比較例で得られたワニス状の感光性ポリオルガノシロキサン組成物を、スピンコーター(東京エレクトロン製 型式名クリーントラックマーク8)を用いて6インチシリコンウエハー上に塗布し、125℃で12分間ソフトベークし、初期膜厚45ミクロンの塗膜を得た。
この塗膜に指先で触れ、タック性(ベトつき)の度合いを評価した。評価の基準としては、接触痕が残らない場合をランク「A」、軽微な接触痕が残る場合をランク「B」、触れた際に粘着性があり接触痕が明確に残る場合をランク「C」、ソフトベーク前と同等レベルのベトつきの場合をランク「D」とした4段階で評価した。結果を以下の表1に示す。
[Evaluation of tackiness]
The varnish-like photosensitive polyorganosiloxane compositions obtained in Examples and Comparative Examples of the present invention were applied onto a 6-inch silicon wafer using a spin coater (model name Clean Track Mark 8 manufactured by Tokyo Electron). Soft baking was performed at a temperature of 12 minutes to obtain a coating film having an initial film thickness of 45 microns.
The coating film was touched with a fingertip, and the degree of tackiness (stickiness) was evaluated. Evaluation criteria are rank “A” when no contact marks remain, rank “B” when slight contact marks remain, and rank “C” when contact marks remain sticky when touched. ”, The case of stickiness at the same level as before soft baking was evaluated in four grades with a rank“ D ”. The results are shown in Table 1 below.
[感光特性評価]
上記と同様にして得た塗膜に、i線ステッパー露光機(ニコン製 型式名NSR2005i8A)により、CMOSイメージセンサーのレンズアレイ保護用スペーサー構造を模した格子状パターンをデザインした評価用フォトマスクを通して、露光量を100~900mJ/cm2の範囲で横方向に100mJ/cm2ずつ、フォーカスを16ミクロンから32ミクロンの範囲で縦方向に2ミクロンずつ、それぞれ段階的に変化させて露光した。露光から30分後、現像液として、プロピレングリコールモノメチルエーテルアセテートを用いて、未露光部が完全に溶解消失するまでの時間に1.4を乗じた時間の回転スプレー現像を施し、引き続きイソプロパノールで10秒間回転スプレーリンスし、格子状のレリーフパターンを得た。
得られたレリーフパターンを光学顕微鏡下で目視観察し、現像部分の残滓の有無(ランク「A」:残滓なし、ランク「B」:局所的に僅かに残滓あり、ランク「C」:残滓多し)、露光量200mJ/cm2のショットでのパターンの膨潤の程度(ランク「A」:膨潤なくシャープ、ランク「B」:わずかに膨潤、ランク「C」:激しく膨潤)、基材からの浮き上がりやはがれの有無(ランク「A」:浮き上がりやはがれなし、ランク「B」:局所的に僅かに浮き上がりやはがれあり、ランク「C」:全面かもしくは明確な浮き上がりやはがれあり)を評価した。結果を以下の表1に示す。
[Photosensitive evaluation]
The coating film obtained in the same manner as described above was passed through an evaluation photomask designed with a lattice pattern imitating a spacer structure for protecting a lens array of a CMOS image sensor by an i-line stepper exposure machine (Nikon model name: NSR2005i8A). by 100 mJ / cm 2 in the transverse direction the exposure amount in the range of 100 ~ 900 mJ / cm 2, by 2 microns focus from 16 microns 32 micron range in the longitudinal direction, were exposed stepwise changed respectively. 30 minutes after exposure, propylene glycol monomethyl ether acetate was used as a developing solution, and the time until the unexposed area completely dissolved and disappeared was multiplied by 1.4, followed by 10 times with isopropanol. Rotating spray rinse for 2 seconds to obtain a lattice-like relief pattern.
The obtained relief pattern was visually observed under an optical microscope, and the presence or absence of residues in the developed portion (rank “A”: no residue, rank “B”: a slight residue locally, rank “C”: a large amount of residue. ), Degree of pattern swelling in shots with an exposure amount of 200 mJ / cm 2 (rank “A”: sharp without swelling, rank “B”: slightly swollen, rank “C”: severely swollen), lift from substrate The presence or absence of peeling (rank “A”: no lifting or peeling, rank “B”: slightly lifting or peeling locally, rank “C”: whole surface or clear lifting or peeling) was evaluated. The results are shown in Table 1 below.
[低温硬化特性;硬化フィルムの引張り伸度の評価]
上記実施例、比較例の各組成物を、上述の感光評価と同様の手法を用い、6インチ・シリコンウェハー上にアルミニウムを真空蒸着した基材上に塗布、ソフトベーク(ソフトベーク後の初期膜厚は、硬化後膜厚が10μmとなるように調整)した後、縦型キュア炉(光洋サーモシステム製、形式名VF-2000B)を用いて、空気雰囲気下、180℃で2時間の加熱硬化処理を施し、硬化後膜厚10μmの樹脂膜を作製した。この樹脂膜を、ダイシングソー(ディスコ製、型式名DAD-2H/6T)を用いて3.0mm幅にカットし、10%塩酸水溶液に浸漬してシリコンウェハー上から剥離し、短冊状のフィルムサンプルとした。
このフィルムサンプルを23℃、55%RHの雰囲気に24時間放置した後、ASTMD-882-88に準拠したテンシロン引張り試験機による引張り試験を行い、伸度を評価した。結果を以下表2に示す。
[Low-temperature curing characteristics; evaluation of tensile elongation of cured film]
Each composition of the above-mentioned examples and comparative examples was applied onto a substrate obtained by vacuum-depositing aluminum on a 6-inch silicon wafer using the same method as in the above-described photosensitivity evaluation, and soft baking (initial film after soft baking) The thickness is adjusted so that the film thickness after curing is 10 μm), and then heated and cured at 180 ° C. for 2 hours in an air atmosphere using a vertical curing furnace (manufactured by Koyo Thermo Systems, model name VF-2000B). The resin film having a thickness of 10 μm was prepared after the treatment. This resin film is cut to a width of 3.0 mm using a dicing saw (manufactured by Disco, model name DAD-2H / 6T), immersed in a 10% hydrochloric acid aqueous solution and peeled off from the silicon wafer, and a strip-shaped film sample It was.
This film sample was allowed to stand in an atmosphere of 23 ° C. and 55% RH for 24 hours, and then subjected to a tensile test using a Tensilon tensile tester based on ASTM D-882-88 to evaluate the elongation. The results are shown in Table 2 below.
[低揮発性;150℃均熱重量減少率の評価]
上記引っ張り伸度評価用に調整した短冊状のフィルムを試料とし、熱重量減少測定装置(島津製、形式名TGA-50)を用い、150℃均熱処理時における重量減少率(単位%)を測定し、デガス性の指標とした。測定条件は、150℃までの昇温速度10℃/min、150℃での均熱処理時間22時間、窒素雰囲気である。結果を以下の表2に示す。
[Low volatility: Evaluation of 150 ° C soaking weight reduction rate]
Using a strip-shaped film prepared for the above tensile elongation evaluation as a sample, the weight loss rate (unit%) at 150 ° C soaking is measured using a thermogravimetry device (Shimadzu, model name TGA-50). The degassing index was used. The measurement conditions were a heating rate of 10 ° C./min up to 150 ° C., a soaking time of 22 hours at 150 ° C., and a nitrogen atmosphere. The results are shown in Table 2 below.
[加熱硬化時の体積収縮率の評価]
上記引っ張り伸度評価用のサンプルを作成するに際して行った、縦型キュア炉を用いた180℃で2時間の加熱硬化処理(キュア)の前後での塗膜の厚みを触針段差計(KLAテンコール製、型式名P-15)で測定し、その変化率(残膜率、単位%)を算出し、体積収縮率の指標とした。結果を以下の表2に示す。
[Evaluation of volume shrinkage during heat curing]
The thickness of the coating film before and after the heat curing treatment (curing) at 180 ° C. for 2 hours using a vertical curing furnace performed when preparing the sample for tensile elongation evaluation was measured with a stylus step meter (KLA Tencor). Product, model name P-15), and the rate of change (remaining film rate, unit%) was calculated and used as an index of volume shrinkage. The results are shown in Table 2 below.
本発明の実施例は、ソフトベーク膜のタック性を大幅に改善すると同時に、優れた感光特性、低温硬化特性を示し、加熱硬化時の体積収縮が極めて小さく、硬化膜が低揮発性である。
比較例1はポリオルガノシロキサンの重合時に触媒として水酸化ナトリウムのみを用いた場合であるが、重合時に系が白濁し、これによってワニス状組成物も濾過不能であり、実用不可である。
比較例2は、ポリオルガノシロキサンの構造中に光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を全く含まない場合であるが、本発明の実施例に比べてソフトベーク膜のタック性に難がある。
比較例3及び比較例4は、ポリオルガノシロキサンの構造中に光重合性の炭素-炭素二重結合を含まない5~6員の窒素原子含有複素環基(芳香族性を持たないものも含む。)を全く含まず、かつ本発明の用件のひとつであるところのシリコーンレジンを感光性ポリオルガノシロキサン組成物中に添加しない場合であるが、当然のこととして、本発明の実施例はもとより、比較例2に対しても劣る。
The embodiment of the present invention greatly improves the tackiness of the soft bake film, and at the same time exhibits excellent photosensitive characteristics and low temperature curing characteristics, has extremely small volume shrinkage during heat curing, and the cured film has low volatility.
Comparative Example 1 is a case where only sodium hydroxide is used as a catalyst during the polymerization of polyorganosiloxane, but the system becomes cloudy during the polymerization, whereby the varnish composition cannot be filtered and is not practical.
In Comparative Example 2, a 5- to 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond in the polyorganosiloxane structure (including those having no aromaticity) is used. Although not included, the tackiness of the soft bake film is difficult compared to the embodiment of the present invention.
Comparative Example 3 and Comparative Example 4 include a 5- to 6-membered nitrogen atom-containing heterocyclic group containing no photopolymerizable carbon-carbon double bond in the structure of the polyorganosiloxane (including those having no aromaticity). .) And is not a case where the silicone resin, which is one of the requirements of the present invention, is added to the photosensitive polyorganosiloxane composition. As a matter of course, the examples of the present invention Also, it is inferior to Comparative Example 2.
[実施例13]
(感光性ポリオルガノシロキサン組成物C-17の調製)
実施例1の組成に加え、多価チオール化合物として1,3,5-トリス(3-メルカプトブチルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン)(昭和電工(株)製 カレンズMT NR1)を25質量部、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-15を得た。
[Example 13]
(Preparation of photosensitive polyorganosiloxane composition C-17)
In addition to the composition of Example 1, 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3,5-triazine-2,4,6 (1H, 3H, 5H)- Trion) (Karenz MT NR1 manufactured by Showa Denko KK) was weighed and mixed with 25 parts by mass, filtered through a Teflon (registered trademark) filter having a pore size of 0.2 microns, and a varnish-like photosensitive polyorganosiloxane composition. C-15 was obtained.
[実施例14]
(カルボキシル基含有有機ケイ素化合物S-1溶液の調製)
容量1Lの丸底フラスコに、無水フタル酸29.6g(0.2mol)とN-メチル-2-ピロリドン195g仕込み撹拌を開始した。この溶液を0℃に冷却し3-アミノプロピルトリエトキシシラン44.2g(0.2mol)のN-メチル-2-ピロリドン100g溶液を加えた。これを室温に戻し4時間撹拌しカルボキシル基含有有機ケイ素化合物S-1を20重量%含むN-メチル-2-ピロリドン溶液を得た。S-1の構造を以下に示す。
(Preparation of carboxyl group-containing organosilicon compound S-1 solution)
A 1 L round bottom flask was charged with 29.6 g (0.2 mol) of phthalic anhydride and 195 g of N-methyl-2-pyrrolidone, and stirring was started. The solution was cooled to 0 ° C., and a solution of 44.2 g (0.2 mol) of 3-aminopropyltriethoxysilane in 100 g of N-methyl-2-pyrrolidone was added. This was returned to room temperature and stirred for 4 hours to obtain an N-methyl-2-pyrrolidone solution containing 20 wt% of carboxyl group-containing organosilicon compound S-1. The structure of S-1 is shown below.
(カルボキシル基含有有機ケイ素化合物S-2溶液の調製)
容量1Lの丸底フラスコに、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物32.2g(0.1mol)とN-メチル-2-ピロリドン206g仕込み、撹拌を開始した。この溶液を0℃に冷却し3-アミノプロピルトリエトキシシラン44.2g(0.2mol)のN-メチル-2-ピロリドン100g溶液を加えた。これを室温に戻し4時間撹拌しカルボキシル基含有有機ケイ素化合物S-2を20重量%含むN-メチル-2-ピロリドン溶液を得た。S-2の構造を以下に示す。
A round bottom flask with a volume of 1 L was charged with 32.2 g (0.1 mol) of 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride and 206 g of N-methyl-2-pyrrolidone, and stirring was started. The solution was cooled to 0 ° C., and a solution of 44.2 g (0.2 mol) of 3-aminopropyltriethoxysilane in 100 g of N-methyl-2-pyrrolidone was added. This was returned to room temperature and stirred for 4 hours to obtain an N-methyl-2-pyrrolidone solution containing 20% by weight of carboxyl group-containing organosilicon compound S-2. The structure of S-2 is shown below.
(感光性ポリオルガノシロキサン組成物C-18の調製)
実施例1の組成に加え、上記で調整したカルボキシル基含有有機ケイ素化合物S-1の20%NMP溶液を10質量部(S-1純分として2質量部)、カルボキシル基含有有機ケイ素化合物溶液S-2の20%NMP溶液を5質量部(S-2純分として1質量部)、それぞれ計量混合し、孔径0.2ミクロンのテフロン(登録商標)製フィルターでろ過し、ワニス状の感光性ポリオルガノシロキサン組成物C-18を得た。
(Preparation of photosensitive polyorganosiloxane composition C-18)
In addition to the composition of Example 1, 10 parts by mass of the 20% NMP solution of carboxyl group-containing organosilicon compound S-1 prepared above (2 parts by mass as pure S-1), carboxyl group-containing organosilicon compound solution S -2 20% NMP solution (1 part by mass as pure S-2), each weighed and mixed, filtered through a Teflon (registered trademark) filter with a pore size of 0.2 microns, varnish-like photosensitive A polyorganosiloxane composition C-18 was obtained.
[実施例15]
(感光性ポリオルガノシロキサン組成物C-19の調製)
実施例1の組成に加え、下記式:
(Preparation of photosensitive polyorganosiloxane composition C-19)
In addition to the composition of Example 1, the following formula:
(塗布性(濡れ性)の評価)
ポリ(メタクリル酸グリシジル)の10%メチルエチルケトン溶液(和光純薬工業(株)製)をスピンコーター(東京エレクトロン製 型式名クリーントラックマーク7)を用いて6インチシリコンウエハー上に塗布し、160℃で10分間ソフトベークし、膜厚0.8ミクロンのポリ(メタクリル酸グリシジル)からなる有機薄膜が形成された6インチシリコンウエハーを得た。
これに、本発明の実施例13~15、及び比較として実施例1で得た感光性ポリオルガノシロキサン組成物C-1、C-17、C-18、C-19を、スピンコーター(東京エレクトロン製 型式名クリーントラックマーク7)を用いて塗布(スピンコート)すると同時にシクロペンタノンを用いてウェハー端より3mm幅をエッジカット(エッジリンス)し、125℃で12分間ソフトベークし、初期膜厚45ミクロンの塗膜を得た。
この塗膜が形成されたウェハー外周部を観察し、ウェハー端から塗膜最外周の距離を測定し、塗布性(濡れ性)を評価した。(ランク「A」:ウェハー端から3mm、塗膜の後退なし。ランク「B」:ウェハー端から3mm以上5mm以下、わずかに後退。ランク「C」:ウェハー端から5mm以上後退。)結果を以下の表3に示す。
(Evaluation of applicability (wetting))
A 10% methyl ethyl ketone solution (manufactured by Wako Pure Chemical Industries, Ltd.) of poly (glycidyl methacrylate) was applied onto a 6-inch silicon wafer using a spin coater (model name Clean Track Mark 7 manufactured by Tokyo Electron) at 160 ° C. Soft baking was performed for 10 minutes to obtain a 6-inch silicon wafer on which an organic thin film made of poly (glycidyl methacrylate) having a thickness of 0.8 microns was formed.
The photosensitive polyorganosiloxane compositions C-1, C-17, C-18, and C-19 obtained in Examples 13 to 15 of the present invention and Comparative Example 1 were compared with a spin coater (Tokyo Electron). Application (spin coating) using model name Clean Track Mark 7) and edge cutting (edge rinsing) of 3 mm width from the wafer edge using cyclopentanone and soft baking at 125 ° C. for 12 minutes, initial film thickness A 45 micron coating was obtained.
The outer periphery of the wafer on which this coating film was formed was observed, the distance from the wafer edge to the outermost periphery of the coating film was measured, and the coating property (wetting property) was evaluated. (Rank “A”: 3 mm from wafer edge, no film retreat. Rank “B”: 3 mm or more and 5 mm or less, slightly retract from wafer edge. Rank “C”: Retreat 5 mm or more from wafer edge. Table 3 shows.
本発明の実施例13~15では、比較とした本発明の実施例1よりも更に基材上での塗布性(濡れ性)に優れた感光性ポリオルガノシロキサン組成物を得ることができる。
ちなみに、実施例13~15のプリベーク膜のタック性、感光特性、低温硬化特性、低揮発性、体積収縮性の評価は、実施例1と同等であった。
In Examples 13 to 15 of the present invention, it is possible to obtain a photosensitive polyorganosiloxane composition that is more excellent in coatability (wetting property) on the substrate than in Comparative Example 1 of the present invention.
Incidentally, the evaluation of tack property, photosensitive property, low temperature curing property, low volatility, and volume shrinkage of the pre-baked films of Examples 13 to 15 was the same as that of Example 1.
本発明の感光性ポリオルガノシロキサン組成物は、電子部品の絶縁材料や半導体装置における表面保護膜、層間絶縁膜、α線遮蔽膜などの形成に、およびイメージセンサーやマイクロマシン、あるいはマイクロアクチュエーターを搭載した半導体装置等及びその形成に使用される樹脂組成物として好適に利用できる。 The photosensitive polyorganosiloxane composition of the present invention is equipped with an image sensor, a micromachine, or a microactuator for forming an insulating material for an electronic component, a surface protective film, an interlayer insulating film, an α-ray shielding film, etc. in a semiconductor device. It can be suitably used as a semiconductor device or the like and a resin composition used for forming the semiconductor device.
Claims (19)
(a)ポリオルガノシロキサン100質量部、ここで、該ポリオルガノシロキサンは、 下記一般式(1):
(b)光重合開始剤0.1~20質量部。 Photosensitive polyorganosiloxane composition containing the following component (a) and component (b):
(A) 100 parts by mass of polyorganosiloxane, wherein the polyorganosiloxane has the following general formula (1):
(B) 0.1 to 20 parts by mass of a photopolymerization initiator.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010502793A JP5199336B2 (en) | 2008-03-10 | 2009-03-06 | Photosensitive polyorganosiloxane composition |
| CN200980108251.9A CN101965542B (en) | 2008-03-10 | 2009-03-06 | Photosensitive polyorganosiloxane composition |
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| JP2008059735 | 2008-03-10 | ||
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| JP (1) | JP5199336B2 (en) |
| KR (1) | KR101215787B1 (en) |
| CN (1) | CN101965542B (en) |
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| WO (1) | WO2009113459A1 (en) |
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| JP2022553764A (en) * | 2019-10-23 | 2022-12-26 | ヒューネットプラス カンパニー リミテッド | Polysiloxane copolymers, methods for their preparation, and resin compositions containing polysiloxane copolymers |
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| JP2022553764A (en) * | 2019-10-23 | 2022-12-26 | ヒューネットプラス カンパニー リミテッド | Polysiloxane copolymers, methods for their preparation, and resin compositions containing polysiloxane copolymers |
| EP4029901A4 (en) * | 2019-10-23 | 2023-10-18 | Hunetplus Co., Ltd. | Polysiloxane copolymer, method for producing same, and resin composition comprising same |
| WO2024251680A1 (en) | 2023-06-07 | 2024-12-12 | Merck Patent Gmbh | Negative type photosensitive composition |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201005443A (en) | 2010-02-01 |
| CN101965542A (en) | 2011-02-02 |
| KR101215787B1 (en) | 2012-12-26 |
| JP5199336B2 (en) | 2013-05-15 |
| TWI412890B (en) | 2013-10-21 |
| CN101965542B (en) | 2013-03-27 |
| JPWO2009113459A1 (en) | 2011-07-21 |
| KR20100099317A (en) | 2010-09-10 |
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